WO2021068663A1 - Flat disc six-dimensional force sensor based on eddy current effect, detection method, and smart device - Google Patents

Flat disc six-dimensional force sensor based on eddy current effect, detection method, and smart device Download PDF

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Publication number
WO2021068663A1
WO2021068663A1 PCT/CN2020/111126 CN2020111126W WO2021068663A1 WO 2021068663 A1 WO2021068663 A1 WO 2021068663A1 CN 2020111126 W CN2020111126 W CN 2020111126W WO 2021068663 A1 WO2021068663 A1 WO 2021068663A1
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Prior art keywords
probe
eddy current
current effect
dimensional force
sensor based
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PCT/CN2020/111126
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French (fr)
Chinese (zh)
Inventor
王拓
刘白露
黄伟才
汤易升
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珠海格力电器股份有限公司
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Publication of WO2021068663A1 publication Critical patent/WO2021068663A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/12Measuring force or stress, in general by measuring variations in the magnetic properties of materials resulting from the application of stress
    • G01L1/127Measuring force or stress, in general by measuring variations in the magnetic properties of materials resulting from the application of stress by using inductive means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/04Measuring force or stress, in general by measuring elastic deformation of gauges, e.g. of springs

Definitions

  • the present disclosure relates to the technical field of force sensors, and in particular to a flat disk six-dimensional force sensor based on an electric eddy current effect, a detection method and an intelligent device.
  • Existing force sensors mainly use resistance strain gauges for detection.
  • the strain gauges are pasted at the position with the greatest strain.
  • a six-dimensional RSS force sensor in the prior art known to the inventor is formed by connecting two platforms and six elastic bodies in the middle. The surfaces of the elastic bodies are all attached with strain gauges, which are rotated by the rod length and elasticity.
  • the sub-thickness dimension change can be designed into six-dimensional force sensors with different ranges and sensitivities, which have the characteristics of small error and high sensitivity; another type of strain-type six-dimensional force sensor in the prior art known to the inventor, through the use of multiple
  • the elastic body and the reasonable design of the strain gauge bridge design can eliminate the coupling between dimensions.
  • the elastic body of the special structure makes the sensor have good rigidity and sensitivity.
  • the above-mentioned sensors have a large volume, occupying a large space, and are difficult to apply in a narrow space, and because the connection of the strain gauge and the elastic body is realized by the pasting process, the strain gauge force sensor will cause larger creep, hysteresis and other problems. , Resulting in low measurement accuracy of the sensor, especially when the dynamic measurement is relatively serious, the frequency response is not high; in addition, the grid wire of the strain gauge is a metal wire, and it is difficult to promote the use of the strain type force sensor in the occasion of large magnetic interference.
  • the present disclosure proposes a flat disk six-dimensional force sensor based on the electric eddy current effect, a detection method and an intelligent device.
  • a flat disk six-dimensional force sensor based on the electric eddy current effect comprising a housing, an elastic body, a first probe, a second probe, a third probe, and a fourth probe.
  • the elastic body is arranged inside the housing.
  • the elastic body includes a bottom plate, a detection plate, and a first boss.
  • a pillar is provided between the bottom plate and the detection plate, the detection plate is located above the bottom plate, and the first boss is disposed on the detection plate.
  • a sink groove is provided on the lower surface of the detection board, and the first probe, the second probe, the third probe, and the fourth probe are respectively evenly distributed on the bottom plate and are not in contact with the
  • the first probe, the second probe, the third probe, and the fourth probe can excite the eddy current magnetic field to change by current to induce the deformation amount and direction of the elastic body.
  • the elastic body deforms.
  • the change of the eddy current magnetic field excited by the inductance coil with high-frequency DC current induces the deformation amount and direction of the elastic body, and then collects the voltage at both ends of the coil through a general acquisition circuit.
  • the voltage-force characteristic curve can be obtained by changing, and the magnitude and direction of the force can be detected.
  • the housing has a hollow cylindrical structure, the top surface of the housing is provided with four evenly distributed first through holes, the center of the housing is provided with a second through hole, and the radius of the second through hole is larger than the radius of the second through hole.
  • the shell mainly plays a role of safety protection.
  • the first through hole is used for positioning and fixing, and the second through hole is used to avoid the elastic body to avoid affecting the detection of the elastic body.
  • the first boss has an annular boss structure, and four evenly distributed screw holes are provided on the first boss.
  • the screw holes are used for the installation and fixation of the load, and the evenly distributed setting can make the installation of the load more stable.
  • the detection board has a thin-walled plate structure, and the detection board is provided with four uniformly distributed first through holes, and the first through holes correspond to the positions of the first through holes.
  • the first through hole corresponds to the first through hole, and is mainly used for positioning and fixing the elastic body.
  • the pillar is specifically a bottleneck-shaped structure with a circular arc transition structure, and the inner diameter of the first boss is greater than the maximum outer diameter of the pillar. It avoids the ineffective force measurement of the sensor due to stress concentration or obstruction of force transmission during detection, which effectively guarantees the reliability and stability of sensor detection.
  • the bottom plate is provided with four evenly distributed second through holes, and the second through holes correspond to the positions of the first through holes.
  • the second through hole corresponds to the first through hole and is mainly used for the fixed installation of the sensor.
  • second bosses are provided on the bottom plate, the second bosses are arranged 45° apart from the second through hole, and the second bosses are all provided with internal threads, The position of the internal thread is directly opposite to one side of the sink groove.
  • the internal thread is mainly used for installation corresponding to the external thread of the sensing probe, so that the sensing probe can be stably mounted on the second boss and avoiding contact with the second through hole.
  • a flange is provided on the outer side of the bottom plate, and a groove is provided on the bottom of the bottom plate.
  • the flange is mainly used to limit the housing, and the groove is mainly used for positioning and fixing.
  • a third through hole is provided in the middle of the elastic body.
  • the third through hole is mainly used for the installation limit of the elastic body.
  • the first probe includes a probe holder and a coil, the coil is arranged in the probe holder, the probe holder is specifically a columnar structure, the outer circumference of the probe holder is provided with an external thread, and the outside of the probe holder is also Four partial notches are opened, and the end of the probe holder is provided with a straight groove.
  • the external thread on the probe holder is used to fit the housing, and the notch and straight groove are convenient for screwing the probe.
  • the inside of the probe holder is hollow, and a cylinder is arranged at the center of the inside of the probe holder.
  • the inner hollow is easy to assemble with the coil, and the cylinder plays a role in positioning.
  • the coil is specifically a hollow cylindrical structure, a fourth through hole is provided in the center of the coil, and the inner diameter of the fourth through hole is consistent with the outer diameter of the cylinder. It is convenient to assemble the coil and the probe bracket to ensure the accuracy of the installation.
  • the structure of the second probe, the structure of the third probe, and the structure of the fourth probe are consistent with the structure of the first probe.
  • the design of this structure facilitates the lead-out of the signal line and the adjustment of the detection distance.
  • the distance from the detection surface can be adjusted by screwing to adjust the range of the sensor's measuring force.
  • the first probe, the second probe, the third probe, and the fourth probe are all arranged at a distance of 0.3-1 mm from the lower surface of the detection board. Since the sensor probe is not in contact with the elastic body, it can allow the sensor to have a larger load capacity and a larger amount of deformation. At the same time, the frequency of the eddy current field can reach hundreds of kilohertz, which has a higher resolution and can effectively resist larger The range of magnetic field interference, therefore, the present disclosure has the characteristics of small size, high resolution, and anti-interference.
  • a flat disk six-dimensional force detection method based on the electric eddy current effect using the flat disk six-dimensional force detection sensor based on the electric eddy current effect as described above, and the specific method is as follows: The body deforms, and the change in the eddy current magnetic field excited by the inductance coil with high-frequency DC current induces the deformation amount and direction of the elastic body, and then collects the voltage change at both ends of the coil through a general acquisition circuit to obtain the voltage—— The force characteristic curve is the magnitude of the detected force.
  • the direction of the force is judged by the detection feedback data of the first probe, the second probe, the third probe, and the fourth probe.
  • An intelligent device includes a sensor, and the sensor is specifically a flat disc type six-dimensional force detection sensor based on the eddy current effect as described in any one of the above.
  • the beneficial effects of a flat disk six-dimensional force sensor based on the electric eddy current effect, a detection method and an intelligent device provided by the present disclosure are: it solves the problems of creep and hysteresis of the strain sensor; saves space under heavy load and can It can be used to detect forces and moments in various directions in occasions with narrow gaps; fast response speed, high dynamic force measurement accuracy; simple structure, high sensitivity, anti-interference, light and thin, high bearing capacity, etc.; its thickness can be as thin as within 5mm, far It is lighter and thinner than the ordinary strain-type six-dimensional force sensor. Due to the use of eddy current measurement, it also has a very high response frequency, and the measurement is more sensitive and flexible.
  • Figure 1 is a cross-sectional view of the overall structure of the present disclosure
  • Figure 2 is a bottom schematic diagram of the overall structure of the present disclosure
  • Figure 3 is a schematic diagram of the structure of the elastomer of the present disclosure.
  • Figure 4 is a cross-sectional view of the elastomer structure of the present disclosure.
  • FIG. 5 is a schematic diagram of the position of the elastic body slot hole in the first embodiment of the disclosure.
  • FIG. 6 is a schematic diagram of the position of the elastic body slot hole in the embodiment 2 of the disclosure.
  • FIG. 7 is a schematic diagram of the position of the elastic body slot hole in the third embodiment of the disclosure.
  • FIG. 8 is a schematic diagram of the position of the elastic body slot hole in Embodiment 4 of the disclosure.
  • Embodiment 9 is a cross-sectional view of the position of the elastic body slot hole in Embodiment 1 of the disclosure.
  • FIG. 10 Schematic diagram A of the structure of the probe holder of the present disclosure
  • FIG. 11 is a schematic diagram B of the structure of the probe holder of the present disclosure.
  • Fig. 12 is a schematic diagram of the coil structure of the present disclosure.
  • Embodiment 1 A flat disk six-dimensional force sensor based on the eddy current effect.
  • a flat disk six-dimensional force sensor based on the eddy current effect includes a housing 1, an elastic body 2, a first probe 3, a second probe 4, a third probe 5, and a fourth probe 6;
  • the housing 1 is a hollow cylindrical 414 structure, the top surface is provided with four uniformly distributed first through holes and a second through hole in the center, used to avoid the elastic body 2, the housing 1 can play a safety protection Function;
  • the elastic body 2 is an integrally formed three-layer disc structure, including a bottom plate, a detection plate 202 and a first boss 201, the first boss 201 is an annular boss, the first boss 201 is provided with four A uniformly distributed screw hole 212 is used for the installation and fixation of the load;
  • the detection board 202 is a thin-walled plate structure with four uniformly distributed first through holes 203 arranged on it, and the four first through holes on the housing 1
  • the lower surface of the detection board 202 is the detection surface, and four sinks 206 are arranged on the upper surface;
  • the second probe 4 is composed of a probe holder 401 and a coil 402.
  • the probe holder 401 is a columnar structure with external threads 411 on the outer circumference and four evenly distributed gaps 413 , The interior is hollow, the middle position is provided with a cylinder 414, and the end is provided with a straight slot 412 to facilitate the screwing of the probe;
  • the coil 402 is a hollow cylinder 414 structure with a fourth through hole 421 in the center, the inner diameter of which is the same as that of the probe holder 401
  • the outer diameter of the inner cylinder 414 of the same; the first probe 3, the third probe 5, and the fourth probe 6 have the same external structure as the second probe 4.
  • the housing 1 and the elastic body 2 are connected by a cold press interference fit, and the four first through holes on the housing 1 correspond to the four first through holes 203 on the elastic body 2 one-to-one;
  • the first probe 3, the second probe 4, the third probe 5 and the fourth probe 6 are respectively threadedly connected with the internal thread 208 on the elastic body 2 through the external thread 411 thereon.
  • the material of the elastic body 2 is stainless steel
  • the material of the probe holder 401 is plastic
  • the coil 402 is wound by copper wire.
  • the first probe 3, the second probe 4, the third probe 5, and the fourth probe 6 should be screwed to the position 0.5mm from the bottom surface of the detection board 202.
  • the distance between the probe and the detection surface is necessary, and it is generally linear in the inductor coil 402.
  • the inductance coil 402 will be damaged when it is close to the deformation limit of the elastic body; the corresponding position of the internal thread 208 should be directly opposite to the side of the slot 206.
  • the positions of the counterbore 206 and the slot of the internal thread 208 are shown in FIG. 5, and the counterbore 206 in each direction is on the same side of each shaft.
  • the distance between the position of the probe and the center of the bottleneck pillar 209 is necessary. As the distance increases, the force/torque range of the sensor decreases but the sensitivity increases.
  • the inner diameter of the first boss 201 should be greater than the maximum outer diameter of the bottleneck pillar 209. As the difference between these two dimensions increases, the sensor's measuring force range decreases and the sensitivity increases; the screw hole on the first boss 201 The position direction of 212 corresponds to the position direction of the internal thread 208; the screw hole 212 on the first boss 201 is inside the internal thread 208, which is suitable for bearing large loads and is an implementation of a large-range disk type six-dimensional force sensor the way.
  • the elastic body 2 When there is a force loading, the elastic body 2 is deformed, and the change of the eddy current magnetic field causes the magnetic flux passing through the inductor coil 402 to change, so that the voltage across the coil 402 changes, and then the voltage change across the coil 402 is collected by a general acquisition circuit.
  • the voltage-force characteristic curve is obtained, and the deformation amount and the deformation direction of the elastic body 2 can be judged by the voltage changes of the different inductance coils 402, and the magnitude and direction of the force loading can be judged.
  • the working principle of this sensor is as follows: When the sensor is used, the probe is powered first. Based on the eddy current effect, there is a stable eddy current magnetic field on the detection surface of the elastomer 2, and then when the force is detected, it will cause the elastomer 2 to generate front, back, left, and right. The tilt or displacement in a certain direction causes the eddy current magnetic field excited by the probe to change, and the respective impedance of the probes arranged on the circumference will change, and then the impedance of the probe will change, and then the voltage at both ends of the probe can be obtained. Force-voltage characteristic curve, the optimal linearity segment is the effective range of the six-dimensional force sensor.
  • Embodiment 2 A flat disk six-dimensional force sensor based on the eddy current effect.
  • Embodiment 6 The difference from Embodiment 1 is that, as shown in Figure 6, the positions of the two countersinks 206 on one axis are on one side of the axis, and the positions of the two countersinks 206 on the other axis are symmetrically distributed at 180°. .
  • Embodiment 3 A flat disk six-dimensional force sensor based on the eddy current effect.
  • Embodiment 7 The difference from Embodiment 1 is that, as shown in Figure 7, the first boss 201 can also be arranged outside the internal thread 208.
  • the advantage of this embodiment is that it has high detection sensitivity and is suitable for small-range, small-load measurements.
  • the larger the inner diameter of the first boss 201 under this structure type the larger the diameter of the index circle where the internal thread 208 is located, and the higher the resolution of the small load.
  • Embodiment 4 A flat disk six-dimensional force sensor based on the eddy current effect.
  • the first boss 201 can also be arranged outside the female thread 208.
  • the advantage of this embodiment is that it has high detection sensitivity and is suitable for small-range, small-load measurements.
  • the larger the inner diameter of the first boss 201 under this structure type the larger the diameter of the index circle where the internal thread 208 is located, and the higher the resolution of the small load.
  • Embodiment 5 A flat disc type six-dimensional force detection method based on the electric eddy current effect.
  • a flat disc six-dimensional force detection method based on the electric eddy current effect using the flat disc six-dimensional force detection sensor based on the electric eddy current effect as described in Example 1.
  • the specific method is as follows: 2 Deformation occurs. The change in the eddy current magnetic field excited by the inductance coil 402 with high-frequency DC current is used to induce the deformation amount and direction of the elastic body 2, and then the voltage change at both ends of the coil 402 is collected by a general acquisition circuit. Voltage-force characteristic curve, that is, the magnitude of the detected force.
  • the direction of the force is judged by the detection feedback data of the first probe 3, the second probe 4, the third probe 5 and the fourth probe 6. Specifically: if the feedback distance of the first probe 3, the second probe 4, the third probe 5 and the fourth probe 6 is increased (decreased) at the same time, and the amount of change is the same, the force direction is the Z direction; if the first probe 3 The feedback distance from the second probe 4 is reduced (increased), the feedback distance of the third probe 5 and the fourth probe 6 is increased (decreased), and the amount of change is the same, the force direction is the torque around the Z direction; if the first probe 3 The feedback distance increases (decreases), the feedback distance of the third probe 5 decreases (increases), the feedback distance of the second probe 4 and the fourth probe 6 decreases (increases) at the same time, then the force direction is the X direction; if The feedback distance of the second probe 4 is increased (decreased), the feedback distance of the fourth probe 6 is decreased (increased), and the amount of change is
  • Embodiment 6 A flat disc type six-dimensional force detection method based on the electric eddy current effect.
  • Embodiment 5 The difference from Embodiment 5 is that the flat disk type six-dimensional force detection sensor based on the electric eddy current effect as described in Embodiment 2 is used.
  • the specific method is as follows: When a force is loaded, the elastic body 2 is deformed. The change of the eddy current magnetic field excited by the inductance coil 402 of the high-frequency direct current induces the deformation amount and direction of the elastic body 2, and then the voltage change at both ends of the coil 402 is collected by a general acquisition circuit to obtain the voltage-force characteristic curve. That is, the magnitude of the detected force.
  • the direction of the force is judged by the detection feedback data of the first probe 3, the second probe 4, the third probe 5 and the fourth probe 6. Specifically: if the feedback distance of the first probe 3, the second probe 4, the third probe 5, and the fourth probe 6 is increased (decreased) at the same time, and the amount of change is the same, the force direction is the Z direction; if only the third probe 5 The feedback distance is increased (decreased), the feedback distance of the first probe 3, the second probe 4, and the fourth probe 6 is decreased (increased), and the amount of change is the same, the force direction is the torque around the Z direction; The feedback distance of one probe 3 increases (decreases) or does not change, the feedback distance of the third probe 5 decreases (increases) or does not change, the feedback distance of the second probe 4 decreases (increases), and the feedback distance of the fourth probe 6 Increase (decrease), the force direction is the X direction; if the feedback distance of the second probe 4 increases (decreases), the feedback distance of the fourth probe 6 decreases (
  • Embodiment 7 A smart device.
  • An intelligent device includes a sensor, and the sensor is specifically a flat disk type six-dimensional force detection sensor based on the electric eddy current effect as described in any one of embodiments 1-4.

Abstract

A flat disc six-dimensional force sensor based on an eddy current effect, a detection method, and a smart device, the force sensor comprising: an outer shell (1), an elastic body (2), a first probe (3), a second probe (4), a third probe (5), and a fourth probe (6), the elastic body (2) being arranged inside the outer shell (1), the elastic body (2) comprising a bottom plate, a detection plate (202), and a first boss (201), support columns (209) being arranged between the bottom plate and the detection plate (202), the detection plate (202) being positioned above the bottom plate, the first boss (201) being arranged above the detection plate (202), a sink (206) being arranged on the lower surface of the detection plate (202), the first probe (3), the second probe (4), the third probe (5), and the fourth probe (6) respectively being uniformly distributed on the bottom plate and not being in contact with the detection plate (202), and the first probe (3), the second probe (4), the third probe (5), and the fourth probe (6) being capable of sensing the amount of deformation and the direction of deformation of the elastic body (2) by means of the current exciting eddy current magnetic field changes. The present force sensor has the characteristics of having a small volume and strong bearing capacity and being interference-resistant, and the force measurement range and accuracy of the sensor can be adjusted directly from the machine body, being highly flexible.

Description

一种基于电涡流效应的扁平盘式六维力传感器、检测方法及智能设备Flat disc type six-dimensional force sensor based on electric eddy current effect, detection method and intelligent equipment
本公开以2019年10月8日递交的、申请号为201910949542.6且名称为“一种基于电涡流效应的扁平盘式六维力传感器、检测方法及智能设备”的专利文件为优先权文件,其全部内容通过引用结合在本公开中。This disclosure takes the patent document filed on October 8, 2019 with the application number 201910949542.6 and titled "A flat disk six-dimensional force sensor based on the electric eddy current effect, detection method and smart device" as the priority document, which The entire content is incorporated into this disclosure by reference.
技术领域Technical field
本公开涉及力传感器技术领域,具体涉及一种基于电涡流效应的扁平盘式六维力传感器、检测方法及智能设备。The present disclosure relates to the technical field of force sensors, and in particular to a flat disk six-dimensional force sensor based on an electric eddy current effect, a detection method and an intelligent device.
背景技术Background technique
随着智能装备的快速发展,传感器作为机器人与外界环境交互的媒介,正受到越来越广泛的应用。当前小型化,简单化,高负载,高精度是六维力传感器发展的主要方向。With the rapid development of intelligent equipment, sensors are being used more and more widely as a medium for robots to interact with the external environment. At present, miniaturization, simplification, high load, and high precision are the main directions for the development of six-dimensional force sensors.
现有的力传感器主要是使用电阻应变片进行检测的,通过设计合适的弹性体结构,将应变片粘贴在应变最大的位置。如发明人知晓的一种现有技术中的一种六维RSS力传感器,由两个平台以及中间的六个弹性体连接而成,弹性体表面均贴有应变片,通过杆长和弹性转动副厚度尺寸变化可以设计成不同量程和灵敏度的六维力传感器,具有误差小、灵敏度高等特点;发明人知晓的另一种现有技术中的一种应变式六维力传感器,通过采用多个弹性体和合理的应变片组桥方案设计,很好的消除维间耦合,通过特殊结构的弹性体,使得传感器有很好的刚度和灵敏度。Existing force sensors mainly use resistance strain gauges for detection. By designing a suitable elastomer structure, the strain gauges are pasted at the position with the greatest strain. For example, a six-dimensional RSS force sensor in the prior art known to the inventor is formed by connecting two platforms and six elastic bodies in the middle. The surfaces of the elastic bodies are all attached with strain gauges, which are rotated by the rod length and elasticity. The sub-thickness dimension change can be designed into six-dimensional force sensors with different ranges and sensitivities, which have the characteristics of small error and high sensitivity; another type of strain-type six-dimensional force sensor in the prior art known to the inventor, through the use of multiple The elastic body and the reasonable design of the strain gauge bridge design can eliminate the coupling between dimensions. The elastic body of the special structure makes the sensor have good rigidity and sensitivity.
但上述传感器均有较大体积,占用较大空间,在狭窄空间内难以适用,并且应变式力传感器由于应变片与弹性体的连接使用粘贴工艺实现,会产生较大的蠕 变、迟滞等问题,导致传感器测量准确度不高,尤其是动态测量时滞后较严重,频响不高;另外应变片的栅丝为金属丝,在磁场干扰较大的场合,应变式力传感器较难推广使用。However, the above-mentioned sensors have a large volume, occupying a large space, and are difficult to apply in a narrow space, and because the connection of the strain gauge and the elastic body is realized by the pasting process, the strain gauge force sensor will cause larger creep, hysteresis and other problems. , Resulting in low measurement accuracy of the sensor, especially when the dynamic measurement is relatively serious, the frequency response is not high; in addition, the grid wire of the strain gauge is a metal wire, and it is difficult to promote the use of the strain type force sensor in the occasion of large magnetic interference.
发明内容Summary of the invention
针对现有技术的不足,本公开提出了一种基于电涡流效应的扁平盘式六维力传感器、检测方法及智能设备。In view of the shortcomings of the prior art, the present disclosure proposes a flat disk six-dimensional force sensor based on the electric eddy current effect, a detection method and an intelligent device.
为实现上述目的,本公开采用如下技术方案:In order to achieve the above objectives, the present disclosure adopts the following technical solutions:
一种基于电涡流效应的扁平盘式六维力传感器,包括外壳、弹性体、第一探头、第二探头、第三探头和第四探头,所述弹性体设置于所述外壳内部,所述弹性体包括有底板、检测板和第一凸台,所述底板与所述检测板之间设置有支柱且所述检测板位于所述底板上方,所述第一凸台设置于所述检测板上方,所述检测板下表面上设置有沉槽,所述第一探头、所述第二探头、所述第三探头和所述第四探头分别均布在所述底板上且不与所述检测板接触,所述第一探头、所述第二探头、所述第三探头和所述第四探头可以通过电流激发涡流磁场变化进而感应出弹性体的变形量和变形方向。当存在力加载时,弹性体发生变形,通过通有高频直流电流的电感线圈激发的涡流磁场的变化,感应出弹性体的变形量和变形方向,然后通过一般的采集电路采集线圈两端的电压变化即可得到电压——力特性曲线,即可检测出力的大小和方向。A flat disk six-dimensional force sensor based on the electric eddy current effect, comprising a housing, an elastic body, a first probe, a second probe, a third probe, and a fourth probe. The elastic body is arranged inside the housing. The elastic body includes a bottom plate, a detection plate, and a first boss. A pillar is provided between the bottom plate and the detection plate, the detection plate is located above the bottom plate, and the first boss is disposed on the detection plate. Above, a sink groove is provided on the lower surface of the detection board, and the first probe, the second probe, the third probe, and the fourth probe are respectively evenly distributed on the bottom plate and are not in contact with the When the detection board is in contact, the first probe, the second probe, the third probe, and the fourth probe can excite the eddy current magnetic field to change by current to induce the deformation amount and direction of the elastic body. When there is force loading, the elastic body deforms. The change of the eddy current magnetic field excited by the inductance coil with high-frequency DC current induces the deformation amount and direction of the elastic body, and then collects the voltage at both ends of the coil through a general acquisition circuit. The voltage-force characteristic curve can be obtained by changing, and the magnitude and direction of the force can be detected.
进一步的,所述外壳为空心圆柱结构,所述外壳顶面设置有均布的四个第一过孔,所述外壳中心设置有第二过孔,所述第二过孔的半径大于所述第一过孔的半径。外壳主要起到安全防护的作用,第一过孔用于定位固定,第二过孔用于避让弹性体,避免对弹性体的检测造成影响。Further, the housing has a hollow cylindrical structure, the top surface of the housing is provided with four evenly distributed first through holes, the center of the housing is provided with a second through hole, and the radius of the second through hole is larger than the radius of the second through hole. The radius of the first via. The shell mainly plays a role of safety protection. The first through hole is used for positioning and fixing, and the second through hole is used to avoid the elastic body to avoid affecting the detection of the elastic body.
进一步的,所述第一凸台为环形凸台结构,所述第一凸台上设置有四个均布的螺钉孔。螺钉孔用于负载的安装固定,均布的设置可以使负载的安装更为稳定。Further, the first boss has an annular boss structure, and four evenly distributed screw holes are provided on the first boss. The screw holes are used for the installation and fixation of the load, and the evenly distributed setting can make the installation of the load more stable.
进一步的,所述检测板为薄壁板式结构,所述检测板上设置有四个均布的第一通孔,所述第一通孔与所述第一过孔位置对应。第一通孔与第一过孔对应,主要用于弹性体的定位固定。Further, the detection board has a thin-walled plate structure, and the detection board is provided with four uniformly distributed first through holes, and the first through holes correspond to the positions of the first through holes. The first through hole corresponds to the first through hole, and is mainly used for positioning and fixing the elastic body.
进一步的,所述支柱具体为瓶颈状结构,且为圆弧过渡结构,且所述第一凸台内径大于所述支柱的最大外径。避免检测时应力集中或力传递受阻导致传感器测力无效,有效保证了传感器检测的可靠性和稳定性。Further, the pillar is specifically a bottleneck-shaped structure with a circular arc transition structure, and the inner diameter of the first boss is greater than the maximum outer diameter of the pillar. It avoids the ineffective force measurement of the sensor due to stress concentration or obstruction of force transmission during detection, which effectively guarantees the reliability and stability of sensor detection.
进一步的,所述底板上设置有四个均布的第二通孔,所述第二通孔与所述第一通孔位置对应。第二通孔与第一通孔对应,主要用于传感器的固定安装。Further, the bottom plate is provided with four evenly distributed second through holes, and the second through holes correspond to the positions of the first through holes. The second through hole corresponds to the first through hole and is mainly used for the fixed installation of the sensor.
进一步的,所述底板上设置有四个均布的第二凸台,所述第二凸台与所述第二通孔相隔45°设置,所述第二凸台上均设置有内螺纹,所述内螺纹位置正对沉槽的一侧槽边。内螺纹主要用于与感应探头的外螺纹对应安装,使得感应探头可以稳定安装在第二凸台上,且避免了与第二通孔的接触。Further, four evenly distributed second bosses are provided on the bottom plate, the second bosses are arranged 45° apart from the second through hole, and the second bosses are all provided with internal threads, The position of the internal thread is directly opposite to one side of the sink groove. The internal thread is mainly used for installation corresponding to the external thread of the sensing probe, so that the sensing probe can be stably mounted on the second boss and avoiding contact with the second through hole.
进一步的,所述底板外侧设置有凸缘,所述底板底部设置有凹槽。凸缘主要用于对外壳的限位,凹槽主要用于定位固定。Further, a flange is provided on the outer side of the bottom plate, and a groove is provided on the bottom of the bottom plate. The flange is mainly used to limit the housing, and the groove is mainly used for positioning and fixing.
进一步的,所述弹性体中间设置有第三通孔。第三通孔主要用于弹性体的安装限位。Further, a third through hole is provided in the middle of the elastic body. The third through hole is mainly used for the installation limit of the elastic body.
进一步的,所述第一探头包括探头支架和线圈,所述线圈设置在探头支架内,所述探头支架具体为柱状结构,所述探头支架外侧圆周上设置有外螺纹,所述探头支架外侧还开有四个局部的缺口,所述探头支架端部设置有直槽。探头支架上的外螺纹用于与壳体配合安装,缺口和直槽便于探头旋拧。Further, the first probe includes a probe holder and a coil, the coil is arranged in the probe holder, the probe holder is specifically a columnar structure, the outer circumference of the probe holder is provided with an external thread, and the outside of the probe holder is also Four partial notches are opened, and the end of the probe holder is provided with a straight groove. The external thread on the probe holder is used to fit the housing, and the notch and straight groove are convenient for screwing the probe.
进一步的,所述探头支架内部中空,所述探头支架内部中心位置设置有圆柱。内部中空便于与线圈装配,圆柱起到定位作用。Further, the inside of the probe holder is hollow, and a cylinder is arranged at the center of the inside of the probe holder. The inner hollow is easy to assemble with the coil, and the cylinder plays a role in positioning.
进一步的,所述线圈具体为中空圆柱结构,所述线圈中心设置有第四通孔,所述第四通孔的内径大小与所述圆柱的外径一致。方便线圈与探头支架的装配,保证安装的准确性。Further, the coil is specifically a hollow cylindrical structure, a fourth through hole is provided in the center of the coil, and the inner diameter of the fourth through hole is consistent with the outer diameter of the cylinder. It is convenient to assemble the coil and the probe bracket to ensure the accuracy of the installation.
进一步的,所述第二探头的结构、所述第三探头的结构和所述第四探头的结构与所述第一探头的结构一致。这种结构的设计便于信号线的引出及检测距离的调整,通过旋拧调节距检测面距离可以调节传感器测力量程范围Further, the structure of the second probe, the structure of the third probe, and the structure of the fourth probe are consistent with the structure of the first probe. The design of this structure facilitates the lead-out of the signal line and the adjustment of the detection distance. The distance from the detection surface can be adjusted by screwing to adjust the range of the sensor's measuring force.
进一步的,所述第一探头、第二探头、第三探头和第四探头均设置在距离所述检测板下表面0.3-1mm位置。由于感应探头不与弹性体接触,因此可以允许传感器有较大的负载能力及较大的变形量,同时涡流场的频率可达上百千赫,具有较高的分辨率并且可以有效抵抗较大范围的磁场干扰,因此本公开具有体积小、分辨率高、抗干扰的特点。Further, the first probe, the second probe, the third probe, and the fourth probe are all arranged at a distance of 0.3-1 mm from the lower surface of the detection board. Since the sensor probe is not in contact with the elastic body, it can allow the sensor to have a larger load capacity and a larger amount of deformation. At the same time, the frequency of the eddy current field can reach hundreds of kilohertz, which has a higher resolution and can effectively resist larger The range of magnetic field interference, therefore, the present disclosure has the characteristics of small size, high resolution, and anti-interference.
一种基于电涡流效应的扁平盘式六维力检测方法,使用如以上任一种所述的基于电涡流效应的扁平盘式六维力检测传感器,具体方法如下:当存在力加载时,弹性体产生变形,通过通有高频直流电流的电感线圈激发的涡流磁场的变化,感应出弹性体的变形量和变形方向,然后通过一般的采集电路采集线圈两端的电压变化即可得到电压——力特性曲线,即检测出力的大小。A flat disk six-dimensional force detection method based on the electric eddy current effect, using the flat disk six-dimensional force detection sensor based on the electric eddy current effect as described above, and the specific method is as follows: The body deforms, and the change in the eddy current magnetic field excited by the inductance coil with high-frequency DC current induces the deformation amount and direction of the elastic body, and then collects the voltage change at both ends of the coil through a general acquisition circuit to obtain the voltage—— The force characteristic curve is the magnitude of the detected force.
进一步的,在检测过程中通过第一探头、第二探头、第三探头和第四探头的检测反馈数据判断力的方向。Further, in the detection process, the direction of the force is judged by the detection feedback data of the first probe, the second probe, the third probe, and the fourth probe.
一种智能设备,包括传感器,所述传感器具体为如以上任一项所述的基于电涡流效应的扁平盘式六维力检测传感器。An intelligent device includes a sensor, and the sensor is specifically a flat disc type six-dimensional force detection sensor based on the eddy current effect as described in any one of the above.
本公开提供的一种基于电涡流效应的扁平盘式六维力传感器、检测方法及智能设备的有益效果在于:解决了应变式传感器存在的蠕变、迟滞等问题;大负载下节省空间,能够满足在间隙狭窄的场合检测各个方向的力和力矩;响应速度快,动态力测试精度高;而且结构简单、灵敏度高、抗干扰、轻薄、承载力高等特点;其厚度可薄至5mm以内,远比普通应变式六维力传感器更轻薄,由于使用电涡流测量,还具有极高的响应频率,测量更敏感,更灵活。The beneficial effects of a flat disk six-dimensional force sensor based on the electric eddy current effect, a detection method and an intelligent device provided by the present disclosure are: it solves the problems of creep and hysteresis of the strain sensor; saves space under heavy load and can It can be used to detect forces and moments in various directions in occasions with narrow gaps; fast response speed, high dynamic force measurement accuracy; simple structure, high sensitivity, anti-interference, light and thin, high bearing capacity, etc.; its thickness can be as thin as within 5mm, far It is lighter and thinner than the ordinary strain-type six-dimensional force sensor. Due to the use of eddy current measurement, it also has a very high response frequency, and the measurement is more sensitive and flexible.
附图说明Description of the drawings
图1为本公开整体结构剖视图;Figure 1 is a cross-sectional view of the overall structure of the present disclosure;
图2为本公开整体结构底部示意图;Figure 2 is a bottom schematic diagram of the overall structure of the present disclosure;
图3为本公开弹性体结构示意图;Figure 3 is a schematic diagram of the structure of the elastomer of the present disclosure;
图4为本公开弹性体结构剖视图;Figure 4 is a cross-sectional view of the elastomer structure of the present disclosure;
图5为本公开实施例1弹性体槽孔位置示意图;FIG. 5 is a schematic diagram of the position of the elastic body slot hole in the first embodiment of the disclosure; FIG.
图6为本公开实施例2弹性体槽孔位置示意图;FIG. 6 is a schematic diagram of the position of the elastic body slot hole in the embodiment 2 of the disclosure; FIG.
图7为本公开实施例3弹性体槽孔位置示意图;FIG. 7 is a schematic diagram of the position of the elastic body slot hole in the third embodiment of the disclosure; FIG.
图8为本公开实施例4弹性体槽孔位置示意图;FIG. 8 is a schematic diagram of the position of the elastic body slot hole in Embodiment 4 of the disclosure; FIG.
图9为本公开实施例1弹性体槽孔位置剖视图;9 is a cross-sectional view of the position of the elastic body slot hole in Embodiment 1 of the disclosure;
图10本公开探头支架结构示意图A;Fig. 10 Schematic diagram A of the structure of the probe holder of the present disclosure;
图11为本公开探头支架结构示意图B;FIG. 11 is a schematic diagram B of the structure of the probe holder of the present disclosure;
图12为本公开线圈结构示意图。Fig. 12 is a schematic diagram of the coil structure of the present disclosure.
图中:1、外壳;2、弹性体;3、第一探头;4、第二探头;5、第三探头;6、第四探头;201、第一凸台;202、检测板;203、第一通孔;204、第二通孔;205、凸缘;206、沉槽;207、第二凸台;208、内螺纹;209、瓶颈状支柱;210、第 三通孔;211、凹槽;212、螺钉孔;401、探头支架;402、线圈;411、外螺纹;412、直槽;413、缺口;414、圆柱;421、第四通孔。In the figure: 1. Housing; 2. Elastomer; 3. First probe; 4. Second probe; 5. Third probe; 6. Fourth probe; 201. First boss; 202. Inspection board; 203. First through hole; 204, second through hole; 205, flange; 206, sink groove; 207, second boss; 208, internal thread; 209, bottleneck pillar; 210, third through hole; 211, concave Slot; 212, screw hole; 401, probe holder; 402, coil; 411, external thread; 412, straight slot; 413, notch; 414, cylinder; 421, fourth through hole.
具体实施方式Detailed ways
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。本领域普通人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本公开的保护范围。The technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. All other embodiments obtained by a person of ordinary skill in the art without creative work shall fall within the protection scope of the present disclosure.
实施例1:一种基于电涡流效应的扁平盘式六维力传感器。Embodiment 1: A flat disk six-dimensional force sensor based on the eddy current effect.
一种基于电涡流效应的扁平盘式六维力传感器,如图1至图12所示,包括外壳1、弹性体2、第一探头3、第二探头4、第三探头5和第四探头6;其中,所述外壳1为空心圆柱414结构,顶面设置有均布的四个第一过孔及中心的第二过孔,用于避让弹性体2,外壳1可以起到安全防护的作用;所述弹性体2为一体成型的三层盘式结构,包括有底板、检测板202和第一凸台201,第一凸台201为环形凸台,第一凸台201上设置有四个均布的螺钉孔212,用于负载的安装固定;检测板202为薄壁板式结构,其上设置有四个均布的第一通孔203,与外壳1上的四个第一过孔的大小相同,检测板202下表面为检测面,上面设置有四个沉槽206;底板与检测板202之间设置有瓶颈状支柱209,用于底板和检测板202的支撑连接;底板上设置有四个均布的第二通孔204,位置与第一通孔203对应,用于传感器的固定;与第二通孔204相隔45°设置有四个均布的第二凸台207,每个第二凸台207上均设置有内螺纹208;外侧设置有凸缘205,用于对外壳1的限位;底面设置有凹槽211;整个弹性体中间设置有第三通孔210,用于弹性体的安装限位;所述第二探头4由探头支架401和线圈402组成,所述探头支架 401为柱状结构,外侧圆周上设置有外螺纹411,开有四个均布的缺口413,内部中空,中间位置设置有圆柱414,端部设置有直槽412,便于探头旋拧;所述线圈402为中空圆柱414结构,中心设置有第四通孔421,其内径大小与探头支架401的内部圆柱414的外径一致;所述第一探头3、第三探头5和第四探头6处参数外结构与第二探头4相同。A flat disk six-dimensional force sensor based on the eddy current effect, as shown in Figures 1 to 12, includes a housing 1, an elastic body 2, a first probe 3, a second probe 4, a third probe 5, and a fourth probe 6; Wherein, the housing 1 is a hollow cylindrical 414 structure, the top surface is provided with four uniformly distributed first through holes and a second through hole in the center, used to avoid the elastic body 2, the housing 1 can play a safety protection Function; The elastic body 2 is an integrally formed three-layer disc structure, including a bottom plate, a detection plate 202 and a first boss 201, the first boss 201 is an annular boss, the first boss 201 is provided with four A uniformly distributed screw hole 212 is used for the installation and fixation of the load; the detection board 202 is a thin-walled plate structure with four uniformly distributed first through holes 203 arranged on it, and the four first through holes on the housing 1 The lower surface of the detection board 202 is the detection surface, and four sinks 206 are arranged on the upper surface; a bottleneck-shaped pillar 209 is arranged between the bottom plate and the detection board 202 for the supporting connection between the bottom plate and the detection plate 202; There are four evenly distributed second through holes 204, the positions corresponding to the first through holes 203, and are used to fix the sensor; four evenly distributed second bosses 207 are provided 45° apart from the second through holes 204, each Each second boss 207 is provided with an internal thread 208; a flange 205 is provided on the outer side to limit the position of the housing 1; a groove 211 is provided on the bottom surface; and a third through hole 210 is provided in the middle of the entire elastic body. The second probe 4 is composed of a probe holder 401 and a coil 402. The probe holder 401 is a columnar structure with external threads 411 on the outer circumference and four evenly distributed gaps 413 , The interior is hollow, the middle position is provided with a cylinder 414, and the end is provided with a straight slot 412 to facilitate the screwing of the probe; the coil 402 is a hollow cylinder 414 structure with a fourth through hole 421 in the center, the inner diameter of which is the same as that of the probe holder 401 The outer diameter of the inner cylinder 414 of the same; the first probe 3, the third probe 5, and the fourth probe 6 have the same external structure as the second probe 4.
本实施例中,外壳1与弹性体2通过冷压过盈配合连接在一起,外壳1上的四个第一过孔与弹性体2上的四个第一通孔203一一对应;所述第一探头3、第二探头4、第三探头5和第四探头6分别通过其上的外螺纹411与弹性体2上的内螺纹208螺纹连接。其中,弹性体2材料为不锈钢,探头支架401材料为塑料,线圈402由铜丝绕成。In this embodiment, the housing 1 and the elastic body 2 are connected by a cold press interference fit, and the four first through holes on the housing 1 correspond to the four first through holes 203 on the elastic body 2 one-to-one; The first probe 3, the second probe 4, the third probe 5 and the fourth probe 6 are respectively threadedly connected with the internal thread 208 on the elastic body 2 through the external thread 411 thereon. Among them, the material of the elastic body 2 is stainless steel, the material of the probe holder 401 is plastic, and the coil 402 is wound by copper wire.
第一探头3、第二探头4、第三探头5和第四探头6应旋拧至距离检测板202下表面0.5mm位置,探头距检测面距离设定是必要的,一般在电感线圈402线性量程内且在弹性体弹性变形范围外,否则邻近弹性体变形极限时会损坏电感线圈402;内螺纹208对应位置应正对沉槽206的一侧槽边。沉槽206与内螺纹208槽孔位置如图5所示,每个方向的沉槽206均在各轴的同一侧。探头放置的位置到瓶颈状支柱209的中心距离是必要的,随距离的增大传感器测力/力矩量程减小但灵敏度增大。The first probe 3, the second probe 4, the third probe 5, and the fourth probe 6 should be screwed to the position 0.5mm from the bottom surface of the detection board 202. The distance between the probe and the detection surface is necessary, and it is generally linear in the inductor coil 402. Within the range and outside the elastic deformation range of the elastic body, otherwise the inductance coil 402 will be damaged when it is close to the deformation limit of the elastic body; the corresponding position of the internal thread 208 should be directly opposite to the side of the slot 206. The positions of the counterbore 206 and the slot of the internal thread 208 are shown in FIG. 5, and the counterbore 206 in each direction is on the same side of each shaft. The distance between the position of the probe and the center of the bottleneck pillar 209 is necessary. As the distance increases, the force/torque range of the sensor decreases but the sensitivity increases.
第一凸台201的内径应大于瓶颈状支柱209的最大外径,随着这两个尺寸差值的增大,传感器测力量程减小而灵敏度增大;第一凸台201上的螺钉孔212的位置方向与内螺纹208的位置方向对应一致;第一凸台201上的螺钉孔212在内螺纹208的内侧,适合承受较大负载,是一种大量程盘式六维力传感器的实施方式。The inner diameter of the first boss 201 should be greater than the maximum outer diameter of the bottleneck pillar 209. As the difference between these two dimensions increases, the sensor's measuring force range decreases and the sensitivity increases; the screw hole on the first boss 201 The position direction of 212 corresponds to the position direction of the internal thread 208; the screw hole 212 on the first boss 201 is inside the internal thread 208, which is suitable for bearing large loads and is an implementation of a large-range disk type six-dimensional force sensor the way.
当存在力加载时,弹性体2产生变形,涡流磁场的变化导致通过电感线圈402的磁通量改变,从而使得线圈402两端的电压产生变化,然后通过一般的采集电路采集线圈402两端的电压变化即可得到电压——力特性曲线,通过不同电感线圈402的电压变化情况即可判断出弹性体2的变形量和变形方向,即可判定力加载大小和方向。When there is a force loading, the elastic body 2 is deformed, and the change of the eddy current magnetic field causes the magnetic flux passing through the inductor coil 402 to change, so that the voltage across the coil 402 changes, and then the voltage change across the coil 402 is collected by a general acquisition circuit. The voltage-force characteristic curve is obtained, and the deformation amount and the deformation direction of the elastic body 2 can be judged by the voltage changes of the different inductance coils 402, and the magnitude and direction of the force loading can be judged.
本传感器的工作原理如下:传感器使用时,先给探头供电,基于电涡流效应,弹性体2的检测面存在稳定的涡流磁场,然后检测到力的存在时,会导致弹性体2产生前后左右等某一方向的倾斜或位移,从而导致探头激发的涡流磁场发生变化,布置在圆周的探头各自的阻抗会产生变化,然后影响到探头各自的阻抗会产生变化,然后通过测试探头两端电压可以得到力——电压特性曲线,其线性度最优段即为六维力传感器有效量程区间。The working principle of this sensor is as follows: When the sensor is used, the probe is powered first. Based on the eddy current effect, there is a stable eddy current magnetic field on the detection surface of the elastomer 2, and then when the force is detected, it will cause the elastomer 2 to generate front, back, left, and right. The tilt or displacement in a certain direction causes the eddy current magnetic field excited by the probe to change, and the respective impedance of the probes arranged on the circumference will change, and then the impedance of the probe will change, and then the voltage at both ends of the probe can be obtained. Force-voltage characteristic curve, the optimal linearity segment is the effective range of the six-dimensional force sensor.
实施例2:一种基于电涡流效应的扁平盘式六维力传感器。Embodiment 2: A flat disk six-dimensional force sensor based on the eddy current effect.
与实施例1不同之处在于,如图6所示,一条轴线上的两个沉槽206位置均在该轴线的一侧,另一条轴线上的两个沉槽206位置成180°中心对称分布。The difference from Embodiment 1 is that, as shown in Figure 6, the positions of the two countersinks 206 on one axis are on one side of the axis, and the positions of the two countersinks 206 on the other axis are symmetrically distributed at 180°. .
实施例3:一种基于电涡流效应的扁平盘式六维力传感器。Embodiment 3: A flat disk six-dimensional force sensor based on the eddy current effect.
与实施例1不同之处在于,如图7所示,第一凸台201还可以设置在内螺纹208的外侧,本实施例的优点在于其检测灵敏度高,适用于小量程、小负载的测量;理论上在该结构型式下第一凸台201的内径越大,内螺纹208所在的分度圆直径越大,其对于微小负载的分辨率越高。The difference from Embodiment 1 is that, as shown in Figure 7, the first boss 201 can also be arranged outside the internal thread 208. The advantage of this embodiment is that it has high detection sensitivity and is suitable for small-range, small-load measurements. In theory, the larger the inner diameter of the first boss 201 under this structure type, the larger the diameter of the index circle where the internal thread 208 is located, and the higher the resolution of the small load.
实施例4:一种基于电涡流效应的扁平盘式六维力传感器。Embodiment 4: A flat disk six-dimensional force sensor based on the eddy current effect.
与实施例2不同之处在于,如图8所示,第一凸台201还可以设置在内螺纹208的外侧,本实施例的优点在于其检测灵敏度高,适用于小量程、小负载的测 量;理论上在该结构型式下第一凸台201的内径越大,内螺纹208所在的分度圆直径越大,其对于微小负载的分辨率越高。The difference from Embodiment 2 is that, as shown in Figure 8, the first boss 201 can also be arranged outside the female thread 208. The advantage of this embodiment is that it has high detection sensitivity and is suitable for small-range, small-load measurements. In theory, the larger the inner diameter of the first boss 201 under this structure type, the larger the diameter of the index circle where the internal thread 208 is located, and the higher the resolution of the small load.
实施例5:一种基于电涡流效应的扁平盘式六维力检测方法。Embodiment 5: A flat disc type six-dimensional force detection method based on the electric eddy current effect.
一种基于电涡流效应的扁平盘式六维力检测方法,使用如实施例1所述的基于电涡流效应的扁平盘式六维力检测传感器,具体方法如下:当存在力加载时,弹性体2产生变形,通过通有高频直流电流的电感线圈402激发的涡流磁场的变化,感应出弹性体2的变形量和变形方向,然后通过一般的采集电路采集线圈402两端的电压变化即可得到电压——力特性曲线,即检测出力的大小。A flat disc six-dimensional force detection method based on the electric eddy current effect, using the flat disc six-dimensional force detection sensor based on the electric eddy current effect as described in Example 1. The specific method is as follows: 2 Deformation occurs. The change in the eddy current magnetic field excited by the inductance coil 402 with high-frequency DC current is used to induce the deformation amount and direction of the elastic body 2, and then the voltage change at both ends of the coil 402 is collected by a general acquisition circuit. Voltage-force characteristic curve, that is, the magnitude of the detected force.
在检测过程中通过第一探头3、第二探头4、第三探头5和第四探头6的检测反馈数据判断力的方向。具体为:若第一探头3、第二探头4、第三探头5和第四探头6反馈距离同时增大(减小),且变化量相同,则力方向为Z方向;若第一探头3和第二探头4反馈距离减小(增加),第三探头5和第四探头6反馈距离增大(减小),且变化量相同,则力方向为绕Z方向转矩;若第一探头3反馈距离增大(减小),第三探头5反馈距离减小(增大),第二探头4和第四探头6反馈距离同时减小(增大),则力方向为X方向;若第二探头4反馈距离增大(减小),第四探头6反馈距离减小(增大),且变化量相同,同时第一探头3和第三探头5反馈距离不变或同时略微增大(减小)且变化量一致,则力方向为绕X方向转矩;同样的,若第二探头4反馈距离增大(减小),第四探头6反馈距离减小(增大),第一探头3和第三探头5反馈距离同时增大(减小),则力方向为Y方向;若第一探头3反馈距离增大(减小),第三探头5反馈距离减小(增大),且变化量相同,同时第二探头4和第四探头6反馈距离不变或同时略微减小(增大)且变化量一致,则力方向为绕Y方向转矩。In the detection process, the direction of the force is judged by the detection feedback data of the first probe 3, the second probe 4, the third probe 5 and the fourth probe 6. Specifically: if the feedback distance of the first probe 3, the second probe 4, the third probe 5 and the fourth probe 6 is increased (decreased) at the same time, and the amount of change is the same, the force direction is the Z direction; if the first probe 3 The feedback distance from the second probe 4 is reduced (increased), the feedback distance of the third probe 5 and the fourth probe 6 is increased (decreased), and the amount of change is the same, the force direction is the torque around the Z direction; if the first probe 3 The feedback distance increases (decreases), the feedback distance of the third probe 5 decreases (increases), the feedback distance of the second probe 4 and the fourth probe 6 decreases (increases) at the same time, then the force direction is the X direction; if The feedback distance of the second probe 4 is increased (decreased), the feedback distance of the fourth probe 6 is decreased (increased), and the amount of change is the same, while the feedback distance of the first probe 3 and the third probe 5 remains unchanged or slightly increased at the same time (Decrease) and the amount of change is the same, the force direction is the torque around the X direction; similarly, if the feedback distance of the second probe 4 is increased (decreased), the feedback distance of the fourth probe 6 is decreased (increased), and the first The feedback distance of the first probe 3 and the third probe 5 is increased (decreased) at the same time, the force direction is the Y direction; if the feedback distance of the first probe 3 is increased (decreased), the feedback distance of the third probe 5 is decreased (increased) ), and the amount of change is the same, while the feedback distance of the second probe 4 and the fourth probe 6 remains the same or at the same time slightly decreases (increases) and the amount of change is the same, the force direction is the torque around the Y direction.
实施例6:一种基于电涡流效应的扁平盘式六维力检测方法。Embodiment 6: A flat disc type six-dimensional force detection method based on the electric eddy current effect.
与实施例5不同之处在于,使用如实施例2所述的基于电涡流效应的扁平盘式六维力检测传感器,具体方法如下:当存在力加载时,弹性体2产生变形,通过通有高频直流电流的电感线圈402激发的涡流磁场的变化,感应出弹性体2的变形量和变形方向,然后通过一般的采集电路采集线圈402两端的电压变化即可得到电压——力特性曲线,即检测出力的大小。The difference from Embodiment 5 is that the flat disk type six-dimensional force detection sensor based on the electric eddy current effect as described in Embodiment 2 is used. The specific method is as follows: When a force is loaded, the elastic body 2 is deformed. The change of the eddy current magnetic field excited by the inductance coil 402 of the high-frequency direct current induces the deformation amount and direction of the elastic body 2, and then the voltage change at both ends of the coil 402 is collected by a general acquisition circuit to obtain the voltage-force characteristic curve. That is, the magnitude of the detected force.
在检测过程中通过第一探头3、第二探头4、第三探头5和第四探头6的检测反馈数据判断力的方向。具体为:若第一探头3、第二探头4、第三探头5和第四探头6反馈距离同时增大(减小),且变化量相同,则力方向为Z方向;若仅第三探头5反馈距离增大(减小),第一探头3、第二探头4和第四探头6反馈距离减小(增大),且变化量相同,则力方向为绕Z方向转矩;若第一探头3反馈距离增大(减小)或不变,第三探头5反馈距离减小(增大)或不变,第二探头4反馈距离减小(增大),第四探头6反馈距离增大(减小),则力方向为X方向;若第二探头4反馈距离增大(减小),第四探头6反馈距离减小(增大),且变化量相同,同时第一探头3和第三探头5反馈距离不变或同时略微增大(减小)且变化量一致,则力方向为绕X方向转矩;同样的,若第二探头4反馈距离增大(减小))或不变,第四探头6反馈距离减小(增大)或不变,第一探头3和第三探头5反馈距离同时增大(减小),则力方向为Y方向;若第一探头3反馈距离增大(减小),第三探头5反馈距离减小(增大),且变化量相同,同时第二探头4反馈距离不变或略微减小(增大),第四探头6反馈距离不变或略微增大(减小),则力方向为绕Y方向转矩。In the detection process, the direction of the force is judged by the detection feedback data of the first probe 3, the second probe 4, the third probe 5 and the fourth probe 6. Specifically: if the feedback distance of the first probe 3, the second probe 4, the third probe 5, and the fourth probe 6 is increased (decreased) at the same time, and the amount of change is the same, the force direction is the Z direction; if only the third probe 5 The feedback distance is increased (decreased), the feedback distance of the first probe 3, the second probe 4, and the fourth probe 6 is decreased (increased), and the amount of change is the same, the force direction is the torque around the Z direction; The feedback distance of one probe 3 increases (decreases) or does not change, the feedback distance of the third probe 5 decreases (increases) or does not change, the feedback distance of the second probe 4 decreases (increases), and the feedback distance of the fourth probe 6 Increase (decrease), the force direction is the X direction; if the feedback distance of the second probe 4 increases (decreases), the feedback distance of the fourth probe 6 decreases (increases), and the amount of change is the same, and the first probe The feedback distance of 3 and the third probe 5 is unchanged or slightly increased (decreased) at the same time and the change is the same, the force direction is the torque around the X direction; similarly, if the feedback distance of the second probe 4 is increased (decreased) ) Or unchanged, the feedback distance of the fourth probe 6 is reduced (increased) or unchanged, and the feedback distance of the first probe 3 and the third probe 5 is increased (decreased) at the same time, the force direction is the Y direction; The feedback distance of the probe 3 increases (decreases), the feedback distance of the third probe 5 decreases (increases), and the amount of change is the same, while the feedback distance of the second probe 4 remains the same or slightly decreases (increases), the fourth probe 6 The feedback distance is unchanged or slightly increased (decreased), then the force direction is the torque around the Y direction.
实施例7:一种智能设备。Embodiment 7: A smart device.
一种智能设备,包括传感器,所述传感器具体为如实施例1-4任一项所述的基于电涡流效应的扁平盘式六维力检测传感器。An intelligent device includes a sensor, and the sensor is specifically a flat disk type six-dimensional force detection sensor based on the electric eddy current effect as described in any one of embodiments 1-4.
以上所述为本公开的较佳实施例而已,但本公开不应局限于该实施例和附图所公开的内容,所以凡是不脱离本公开所公开的精神下完成的等效或修改,都落入本公开保护的范围。The above are only the preferred embodiments of the present disclosure, but the present disclosure should not be limited to the content disclosed in the embodiments and drawings. Therefore, all equivalents or modifications made without departing from the spirit of the present disclosure are It falls into the scope of protection of the present disclosure.

Claims (17)

  1. 一种基于电涡流效应的扁平盘式六维力传感器,其特征在于,包括外壳、弹性体、第一探头、第二探头、第三探头和第四探头,所述弹性体设置于所述外壳内部,所述弹性体包括有底板、检测板和第一凸台,所述底板与所述检测板之间设置有支柱且所述检测板位于所述底板上方,所述第一凸台设置于所述检测板上方,所述检测板下表面上设置有沉槽,所述第一探头、所述第二探头、所述第三探头和所述第四探头分别均布在所述底板上且不与所述检测板接触,所述第一探头、所述第二探头、所述第三探头和所述第四探头可以通过电流激发涡流磁场变化进而感应出弹性体的变形量和变形方向。A flat disk six-dimensional force sensor based on the electric eddy current effect, which is characterized by comprising a housing, an elastic body, a first probe, a second probe, a third probe, and a fourth probe. The elastic body is arranged on the housing. Inside, the elastic body includes a bottom plate, a detection plate and a first boss, a pillar is provided between the bottom plate and the detection plate, the detection plate is located above the bottom plate, and the first boss is arranged on Above the detection board, a sink groove is provided on the lower surface of the detection board, and the first probe, the second probe, the third probe, and the fourth probe are respectively evenly distributed on the bottom plate and Without contacting the detection board, the first probe, the second probe, the third probe, and the fourth probe can stimulate the eddy current magnetic field to change by current to induce the deformation amount and direction of the elastic body.
  2. 如权利要求1所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述外壳为空心圆柱结构,所述外壳顶面设置有均布的四个第一过孔,所述外壳中心设置有第二过孔,所述第二过孔的半径大于所述第一过孔的半径。The flat disk six-dimensional force sensor based on the electric eddy current effect according to claim 1, wherein the housing is a hollow cylindrical structure, and the top surface of the housing is provided with four first through holes uniformly distributed, so The center of the housing is provided with a second via hole, and the radius of the second via hole is larger than the radius of the first via hole.
  3. 如权利要求1所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述第一凸台为环形凸台结构,所述第一凸台上设置有四个均布的螺钉孔。The flat disk six-dimensional force sensor based on the electric eddy current effect according to claim 1, wherein the first boss has a ring-shaped boss structure, and four uniformly distributed force sensors are provided on the first boss. Screw holes.
  4. 如权利要求2所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述检测板为薄壁板式结构,所述检测板上设置有四个均布的第一通孔,所述第一通孔与所述第一过孔位置对应。The flat disk six-dimensional force sensor based on the electric eddy current effect of claim 2, wherein the detection plate is a thin-walled plate structure, and the detection plate is provided with four uniformly distributed first through holes , The position of the first through hole corresponds to the position of the first through hole.
  5. 如权利要求1所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述支柱具体为瓶颈状结构,且为圆弧过渡结构,且所述第一凸台内径大于所述支柱的最大外径。The flat disk six-dimensional force sensor based on the electric eddy current effect according to claim 1, wherein the pillar is a bottleneck-shaped structure and a circular arc transition structure, and the inner diameter of the first boss is larger than the inner diameter of the first boss. The maximum outer diameter of the pillar.
  6. 如权利要求4所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述底板上设置有四个均布的第二通孔,所述第二通孔与所述第一通孔位置对应。The flat disk six-dimensional force sensor based on the electric eddy current effect of claim 4, wherein the bottom plate is provided with four evenly distributed second through holes, and the second through holes are connected to the first through holes. One through hole position corresponds.
  7. 如权利要求6所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述底板上设置有四个均布的第二凸台,所述第二凸台与所述第二通孔相隔45°设置,所述第二凸台上均设置有内螺纹,所述内螺纹位置正对沉槽的一侧槽边。The flat disk six-dimensional force sensor based on the electric eddy current effect according to claim 6, characterized in that: the bottom plate is provided with four evenly distributed second bosses, the second bosses and the first The two through holes are arranged at an interval of 45°, and the second bosses are all provided with internal threads, and the position of the internal threads is directly opposite to one side of the sink groove.
  8. 如权利要求1所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述底板外侧设置有凸缘,所述底板底部设置有凹槽。The flat disk six-dimensional force sensor based on the electric eddy current effect according to claim 1, wherein a flange is provided on the outer side of the bottom plate, and a groove is provided at the bottom of the bottom plate.
  9. 如权利要求1所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述弹性体中间设置有第三通孔。The flat disk six-dimensional force sensor based on the eddy current effect of claim 1, wherein a third through hole is provided in the middle of the elastic body.
  10. 如权利要求1所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述第一探头包括探头支架和线圈,所述线圈设置在探头支架内,所述探头支架具体为柱状结构,所述探头支架外侧圆周上设置有外螺纹,所述探头支架外侧还开有四个局部的缺口,所述探头支架端部设置有直槽。The flat disk six-dimensional force sensor based on the electric eddy current effect according to claim 1, wherein the first probe comprises a probe holder and a coil, the coil is arranged in the probe holder, and the probe holder is specifically In a cylindrical structure, an external thread is provided on the outer circumference of the probe holder, four partial notches are also opened on the outer side of the probe holder, and a straight groove is provided at the end of the probe holder.
  11. 如权利要求10所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述探头支架内部中空,所述探头支架内部中心位置设置有圆柱。The flat disk six-dimensional force sensor based on the electric eddy current effect of claim 10, wherein the probe holder is hollow inside, and a cylinder is provided at the center of the probe holder.
  12. 如权利要求11所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述线圈具体为中空圆柱结构,所述线圈中心设置有第四通孔,所述第四通孔的内径大小与所述圆柱的外径一致。The flat disk six-dimensional force sensor based on the eddy current effect of claim 11, wherein the coil is specifically a hollow cylindrical structure, and the center of the coil is provided with a fourth through hole, and the fourth through hole The size of the inner diameter is consistent with the outer diameter of the cylinder.
  13. 如权利要求12所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述第二探头的结构、所述第三探头的结构和所述第四探头的结构与所述第一探头的结构一致。The flat disk six-dimensional force sensor based on the electric eddy current effect of claim 12, wherein the structure of the second probe, the structure of the third probe, and the structure of the fourth probe are the same as those of the fourth probe. The structure of the first probe is the same.
  14. 如权利要求1所述的基于电涡流效应的扁平盘式六维力传感器,其特征在于:所述第一探头、所述第二探头、所述第三探头和所述第四探头均设置在距离所述检测板下表面0.3-1mm位置。The flat disk six-dimensional force sensor based on the electric eddy current effect according to claim 1, wherein the first probe, the second probe, the third probe and the fourth probe are all arranged in The position is 0.3-1mm away from the lower surface of the detection board.
  15. 一种基于电涡流效应的扁平盘式六维力检测方法,其特征在于,使用如权利要求1-14任一项所述的基于电涡流效应的扁平盘式六维力检测传感器,具体方法如下:当存在力加载时,弹性体产生变形,通过通有高频直流电流的电感线圈激发的涡流磁场的变化,感应出弹性体的变形量和变形方向,然后通过一般的采集电路采集线圈两端的电压变化即可得到电压——力特性曲线,即检测出力的大小。A flat disc type six-dimensional force detection method based on the electric eddy current effect, characterized in that the flat disc type six-dimensional force detection sensor based on the electric eddy current effect according to any one of claims 1-14 is used, and the specific method is as follows : When there is force loading, the elastic body is deformed. The change of the eddy current magnetic field excited by the inductance coil with high-frequency DC current induces the deformation amount and direction of the elastic body, and then collects the two ends of the coil through a general acquisition circuit. The voltage change can get the voltage-force characteristic curve, that is, the magnitude of the detected force.
  16. 如权利要求15所述的基于电涡流效应的扁平盘式六维力检测方法,其特征在于,在检测过程中通过第一探头、第二探头、第三探头和第四探头的检测反馈数据判断力的方向。The flat disc type six-dimensional force detection method based on the electric eddy current effect of claim 15, wherein the detection feedback data of the first probe, the second probe, the third probe, and the fourth probe are used to judge during the detection process. The direction of the force.
  17. 一种智能设备,包括传感器,其特征在于,所述传感器具体为如权利要求1-14任一项所述的基于电涡流效应的扁平盘式六维力检测传感器。An intelligent device, comprising a sensor, characterized in that the sensor is specifically the flat disc type six-dimensional force detection sensor based on the eddy current effect according to any one of claims 1-14.
PCT/CN2020/111126 2019-10-08 2020-08-25 Flat disc six-dimensional force sensor based on eddy current effect, detection method, and smart device WO2021068663A1 (en)

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