WO2021068201A1 - Photovoltaic tracking support containing dynamic triangular tracking supporting structure and system thereof - Google Patents

Photovoltaic tracking support containing dynamic triangular tracking supporting structure and system thereof Download PDF

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Publication number
WO2021068201A1
WO2021068201A1 PCT/CN2019/110623 CN2019110623W WO2021068201A1 WO 2021068201 A1 WO2021068201 A1 WO 2021068201A1 CN 2019110623 W CN2019110623 W CN 2019110623W WO 2021068201 A1 WO2021068201 A1 WO 2021068201A1
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WIPO (PCT)
Prior art keywords
tracking support
support structure
column
tracking
solar
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PCT/CN2019/110623
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French (fr)
Chinese (zh)
Inventor
楼振越
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上海能耀新能源科技有限公司
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Priority to PCT/CN2019/110623 priority Critical patent/WO2021068201A1/en
Publication of WO2021068201A1 publication Critical patent/WO2021068201A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/06Means for converting reciprocating motion into rotary motion or vice versa
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • H02S20/32Supporting structures being movable or adjustable, e.g. for angle adjustment specially adapted for solar tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • This patent is applicable to the tracking bracket and system of solar panels in solar power plants, and particularly relates to an adjustable solar tracking bracket and system for large-scale use.
  • the solar automatic tracker can help solar photovoltaic or photothermal devices (such as photovoltaic panels, etc.) to better receive sunlight to improve power generation efficiency, thereby reducing power generation costs.
  • Common solar trackers taking photovoltaics as an example, can be roughly divided into two categories, namely single-axis trackers and dual-axis trackers.
  • the single-axis tracker mainly tracks the east-west movement of the sun, and the dual-axis tracker can track the sun's movement in the east-west and north-south directions at the same time.
  • the advantage of the single-axis tracker is that the system structure is simple, and most of the benefits of dual-axis tracking can be obtained on the basis of very little cost, thereby reducing the solar energy production cost most effectively .
  • Traditional solar single-axis trackers generally use rotary reducers, linear motors or motor gearboxes to drive photovoltaic modules to rotate.
  • the method of rotary reducer is mostly suitable for the situation where the length of the photovoltaic array is short, the row is narrow, and the wind pressure is low.
  • the disadvantage of the linear motor drive method is that only a small number of linear motors can be installed to drive the rotation of the photovoltaic module, resulting in insufficient rotation power, and the installation of more linear motors will cause the problem of difficulty in synchronization.
  • the problem of using a motor gearbox to drive photovoltaic modules is that the driving force is small and cannot be applied to wide-row modules or large partial pressures.
  • CN106972813A discloses a manual single-axis tracking solar support. See Figure 1. It includes a support, an angle adjustment support, a solar panel fixing support, and a supporting beam.
  • the support is made of channel steel and has an inverted "T" structure, and a bearing seat is installed on the top. ,Used to be movably connected with the hollow shaft.
  • the angle adjustment bracket is provided with a plurality of equidistant holes on the semicircular support rods, which are fixed coaxially with the holes by bolts.
  • the prior art patent changes the structure of the supporting column to an inverted "T” type mechanism, and the contact point with the ground becomes an edge, which improves the stability of the support, but the inverted "T” grounding edge requires additional material costs. , Resulting in increased product costs and insufficient competitiveness. At the same time, this structure cannot be widely applied to ground photovoltaic power plants due to the additional labor cost caused by manual adjustment.
  • CN106026884A discloses a tracking support structure for push-pull rods, see Figure 2, which is composed of a driving device, a driving arm, a push-pull rod, a driven arm and components.
  • the push-pull rod is connected with the driven arm so that the components follow the driving arm to rotate and track the sun The angle changes.
  • the advantage of this structure is that only one tracking bracket in the center is driven by a motor to rotate, and the push-pull rod is connected with the driven mechanism to realize simultaneous rotation of a row of tracking brackets.
  • the disadvantage of this structure is that the initial angle of the photovoltaic tracking bracket is affected by the length deviation of the push-pull rod, the installation error of the row spacing, etc., which leads to the tracking accuracy of the solar tracking bracket and ultimately affects the power generation.
  • US2016/0013751A1 discloses a tracking support system for solar panels, including: a fixed ground anchor structure; a movable structure, which includes a platform for supporting solar panels, the platform can be rotatably installed around the main axis of rotation On the fixed structure; the mechanical system is used to drive the movable structure to rotate around the main axis of rotation; the actuation system, which is coupled to its mechanical drive system through a mechanical transmission device extending parallel to the main axis of rotation, and drives the platform to rotate accordingly.
  • the supporting structure realizes synchronous rotation of a row of tracking brackets by driving a tracking bracket to rotate and driving a driven mechanism through a transmission mechanism to realize a row of tracking brackets to rotate synchronously, thereby saving cost.
  • the patent further provides ways to apply different mechanical transmission devices.
  • it adopts an open worm gear mechanism, which is easily affected by the environment, such as sand or other foreign objects entering the meshing place, which may cause jamming.
  • due to the structure of the worm gear its axis space is perpendicular to each other, resulting in a deviation of the drive center, and finally the transmission shaft and the fixed shaft cannot be fixed coaxially, which makes the installation and fixation complicated.
  • it also provides a threaded rod mechanism driven by a conveyor belt. See Figure 3.
  • the threaded rod has a fixed length. The lower end of the threaded rod 261 is engaged with the nut 260.
  • the nut 260 is fixed to the horizontal shaft 264 of the structure 21 through the A-shaped structure.
  • Vertical threaded rod 261 the threaded rod can extend out of the fixing nut during the transmission process, this way is easy for other parts to interfere, and the space requirement is large. Therefore, the nut cannot be installed near the upper side of the battery plate, otherwise the battery plate may be damaged when the threaded rod extends upward, and the fixing method is complicated.
  • the transmission mechanism is installed in a lower position and its application is limited, especially in the case of agricultural light complementation or complex terrain, so that the lower part of the bracket cannot pass through or affect planting.
  • installing the transmission system on the side close to the ground is more likely to be damaged by flooding or heavy snow.
  • conveyor belts must be passed between the uprights of different mechanisms, so that the uprights have to avoid the transmission belt, and can only be used for A-shaped uprights and cannot be applied on a single upright, resulting in high costs.
  • the low belt transmission accuracy affects the tracking accuracy of the tracking bracket and ultimately affects the system's power generation.
  • CN206490639U discloses a solar tracking support structure, see Figure 4, the structure has a dual-axis system, the day angle adjustment drive component can adjust the angle clockwise or counterclockwise along the central axis of the solar panel, and adjust the support through the seasonal angle
  • the angle of the rod 6' is adjusted by adjusting the position of the fixed hook connected to the column, but because the length of the adjusting support rod 6'is fixed, the angle adjustment range is limited and can only be performed within a small range
  • this support rod structure is only suitable for seasonal adjustments, and is not suitable for tracking the angle of the sun daily.
  • this patent proposes a new solution, which is applied to a large-scale solar power station, which not only realizes a single drive device to drive a row of solar panels, but also a single shaft with a more stable structure and a more economical material.
  • tracking device This patented solution designs the dynamic triangular tracking support structure and the overall structure of the adaptive bearing for the photovoltaic tracking support. Only a single column is used in the dynamic triangular tracking support structure, which not only saves costs, but also makes the tracking support and the tracking support due to the stable triangular structure. The system performance is more stable, and the transmission device is installed on the side (upper side) close to the solar panel, which can better adapt to the environment.
  • the use of ellipsoidal adaptive bearings can better adapt to ground fluctuations and improve the adaptability of the photovoltaic tracking bracket.
  • a solar single-axis tracking support including a dynamic triangular tracking support structure, including a main beam, and a plurality of beams, a supporting structure, a plurality of single uprights, the main beam and a plurality of beams are fastened together, at least one beam and one
  • the corresponding column is characterized in that the supporting structure is a telescopic structure, one end is connected to the beam, the other end is connected to the column, the beam and the corresponding single column are connected together by the supporting structure to form a dynamic triangular support structure, the center of the beam It can rotate around the connecting shaft of the column.
  • the dynamic triangle tracking support structure transmits rotational power through the drive shaft.
  • the power of the drive shaft comes from the motor, reducer or linkage shaft.
  • the dynamic triangle tracking support structure generates linear telescopic motion due to the drive of the drive shaft. , So as to push the beam to rotate around the column, so as to achieve the function of tracking the sun's trajectory.
  • the main beam may be one or two.
  • the linkage shaft is connected to the drive shaft of each support structure.
  • the linkage shaft rotates synchronously and drives the drive shafts of other support structures to follow, thereby realizing all
  • the supporting structure does synchronous telescopic movement.
  • the linkage shaft is installed on the side far from the ground and close to the main beam.
  • the solar dynamic triangular tracking support structure includes a transmission mechanism composed of a gear set and a lead screw.
  • a transmission mechanism composed of a gear set and a lead screw.
  • the gear set preferably includes a bevel gear set.
  • the linkage shaft is connected to the drive shaft of each support structure.
  • the motor drives the drive shaft of one support structure to rotate
  • the linkage shaft rotates synchronously and drives the drive shafts of other support structures to follow, thereby realizing all
  • the supporting structure does synchronous telescopic movement.
  • the support structure also includes a guide inner sleeve and a guide outer sleeve.
  • the guide inner sleeve can be driven to move up and down in the guide outer sleeve.
  • the beam and a column are installed together to form a movable fulcrum through an ellipsoidal adaptive bearing.
  • the support rod connects one end of the beam and the bottom of the column to form a triangle, and the change of the length of the support rod forms a dynamic triangle.
  • cross-sectional shape of the single column is C-shaped or I-shaped.
  • the ellipsoidal adaptive bearing mounting components include an ellipsoidal adaptive bearing core, a support rod, a support frame and bolts.
  • the center of the ellipsoidal bearing core passes through the support rod structure, and the bearing core is firmly connected to the support rod.
  • the bearing core is mounted on On the support frame, the bearing and the support frame are fixed on the upright column with bolts, and the two ends of the support rod passing through the bearing core respectively pass through the openings at the corresponding positions of the cross beam.
  • the two ends of the bearing core are concave or convex ellipsoid surfaces
  • the inner side of the upper end of the support frame forms a convex or concave ellipsoid surface
  • the inner and outer convex or concave ellipsoid surface and the concave or convex ellipsoid bearing core Face match.
  • At least one opening is provided on the upright column, and at least one annular hole on the support frame of the ellipsoidal adaptive bearing corresponds to the opening on the upright column, and is used to adjust the angle after being fixedly connected with the ellipsoidal adaptive bearing to adapt to the respective site. The installation is skewed due to the cause.
  • the two ends of the bearing core are spherical or concave, and the upper end of the support frame is close to the bearing core to form a concave or convex spherical surface, which is matched with the convex or concave spherical surface at both ends of the ball bearing core.
  • the ellipsoidal or spherical bearing core and the support rod structure are integrally formed.
  • the support frame of the ellipsoidal adaptive bearing on the column has two annular holes, and the annular opening at the lower end is longer than the upper end.
  • an adjustment bracket 9 with a plurality of equally spaced circular holes, and the adjustment bracket is fixedly installed on the column.
  • the support rod structure passes through a circular hole of the adjustment bracket to adapt to the adjustment of the ellipsoidal adaptive bearing angle. Adapt to the change of the end position of the support rod structure.
  • the material of the ellipsoidal adaptive bearing is metal materials such as cast iron, cast steel, and cast aluminum.
  • it also includes a solar panel, which is installed above the main beam.
  • FIG. 3 A single-axis solar tracking support structure with a driven device and a support rod in the prior art
  • FIG. 5 Schematic diagram of the patented solar single beam tracking bracket system
  • FIG. 6 Schematic diagram of the patented solar dual-beam tracking bracket system
  • FIG. 7 Schematic diagram of the patented solar three-beam tracking bracket system
  • FIG. 11 Schematic diagram of dynamic triangular tracking support structure with spherical adaptive bearing installed
  • Figure 13 Schematic diagram of installation of spherical adaptive bearing, column and beam, and adjustment device
  • Photovoltaic module 2. Main beam 3. Cross beam 4. Support structure 5. Column 6. Linkage shaft 7. Secondary beam 8. Spherical adaptive bearing assembly
  • FIG. 5 shows the solar tracking system installed with the patented dynamic triangular tracking support structure.
  • the solar tracking system in FIG. 5 includes: a photovoltaic module 1, a main beam 2, a cross beam 3, a supporting structure 4, a column 5, and a linkage shaft 6.
  • the two main beams are fastened to several beams, and the photovoltaic modules are installed on the main beams.
  • the support structure 4 is a telescopic structure.
  • the beam and the corresponding column are connected by the telescopic support structure 4 to form a dynamic triangular tracking support structure.
  • the center of the beam can rotate around the connecting axis of the column.
  • One end of the telescopic support structure is connected with the beam, and the other end is connected with the column.
  • the drive shaft support structure 4 transmits rotational power, and the power of the drive shaft comes from a motor.
  • the telescopic support structure produces linear motion due to the drive of the drive shaft, pushing the beam to rotate around the column, so as to achieve the function of tracking the sun's trajectory.
  • the support structure 4 the beam and the column are installed together through the ellipsoidal adaptive bearing shown in Figs. 11-14 to form a dynamic triangular support structure.
  • the solar tracking system of Fig. 6 is different only in the structure of two main beams.
  • the solar tracking system of Fig. 7 is different only in that there are two main beam structures, and there is also a secondary beam structure located at the center of the two main beams.
  • Figures 8-10 are structural diagrams and action diagrams of the dynamic triangular tracking support rod structure of this patent.
  • the retractable support rod 4, the column 5 and the cross beam 3 form a dynamic triangular stable support structure, which saves the material for the support column and improves the bearing capacity and stability of the support structure.
  • the support structure is telescopically supported. The adjustment of the length of the pole realizes the rotation direction of the photovoltaic module and realizes the tracking of the sun.
  • the structure of the telescopic support rod 4 includes: a base 41, a bearing 42, a bevel gear 43, a bearing 44, a drive shaft 45, a bevel gear 46, a bearing 47, a lead screw 48, a transmission nut 49, The outer shell 50, the guide outer sleeve 51, the guide inner sleeve 52 and the transmission nut 53.
  • the bearing 42 is installed on the base and connected with the drive shaft 45.
  • the bevel gear 43 is connected to the drive shaft 45 through a key.
  • the bearing 44 is mounted on the base 41 and is mounted with the drive shaft 45.
  • the bevel gear 46 and the lead screw 48 are connected together by a key, and the bevel gear 46 and the bevel gear 43 mesh together to form a gear pair, which can transmit torque, thereby driving the rotation of the lead screw 48.
  • the bearing 47 is installed on the base 41 and cooperates with the lead screw 48.
  • the thrust bearing 49 is mounted on the lead screw 48.
  • the transmission nut 53 is connected with the lead screw, and the outer side of the transmission nut 53 and the inner side of the guide inner sleeve 52 are fastened together.
  • the in-situ rotation of the screw 48 can push the transmission nut 53 to move linearly along the screw 48, so that the guide inner sleeve 52 can move up and down in the guide outer sleeve 51 (the sequence of movement from ⁇ 1 to ⁇ 5 in the above figure), resulting in support
  • the overall length of the rod 4 is reduced or increased, that is, the expansion and contraction of the support rod 4 is realized.
  • a dynamic triangular tracking support structure as shown in Figs. 8-10 is installed on each column.
  • a driving device such as a motor is connected to the drive shaft 45 of one of the support rods 4 structure, preferably the support rod 4 in the central position is structurally connected, and is connected to the drive shaft 45 of the other support rod 4 structure through a transmission device, such as the linkage shaft 6.
  • the drive shaft 45 of the support rod 4 structure that outputs power to the center position is rotated by a motor, and the linkage shaft 6 is driven to rotate synchronously, so that the drive shafts 45 on the other support rods 4 rotate synchronously, thereby realizing the structure of each support rod 4 Synchronous expansion and contraction.
  • the dynamic triangular tracking support structure transmits rotational power through the drive shaft, and the power of the drive shaft comes from the motor.
  • the dynamic triangle tracking support structure produces linear motion due to the driving of the drive shaft, pushing the beam to rotate around the column, thereby achieving the function of tracking the sun's trajectory.
  • a gear set composed of two bevel gears and a lead screw drives the inner sleeve to expand and contract within the outer sleeve, thereby realizing the expansion and contraction of the support rod 4.
  • the combination of gear sets and lead screws of other numbers and shapes can also be used to achieve the same function, which also belongs to the inventive concept of this patent.
  • the drive shaft drives the rotation of the gear set and the lead screw to drive the inner sleeve to expand and contract within the outer sleeve, thereby realizing the expansion and contraction of the support rod, which is only a preferred embodiment of this patent. It is obvious to those skilled in the art that other structures can also be used to achieve the expansion and contraction of the support rod. As long as the support rod is telescopic and fixedly connected with the beam and the column, a dynamic triangular support structure is formed, which can achieve stability. Support and save the material of the column.
  • Embodiments 8-10 of this patent are all equipped with a linkage shaft 6, the function of the linkage shaft 6 is to save the drive motor, preferably only one motor is used to drive the drive shaft 45 of the support rod 4 structure at the central position of the column.
  • the linkage shaft 6 By using the linkage shaft 6 to realize the follow-up of the drive shaft 45 of the support rod 4 structure in other positions, the synchronous expansion and contraction of each support rod 4 can be realized.
  • Figure 11 is a schematic diagram of a dynamic triangular tracking support structure installed with a spherical adaptive system.
  • the main beam of the solar tracking bracket system is fastened to several beams, one beam is connected to a column, and the center of the beam can be connected around the column.
  • the spherical adaptive bearing rotates.
  • One end of the dynamic triangle tracking support structure is connected with the beam, and the other end is connected with the column.
  • Figure 12 shows the installation position of the ellipsoidal adaptive bearing.
  • the ellipsoidal adaptive bearing assembly includes an ellipsoidal adaptive bearing core 81, a support rod 86, a spacer (not shown), a support frame 83, a retaining ring (not shown) and a bolt 85.
  • the ellipsoidal adaptive bearing core is installed between the beam and the support frame.
  • the inner part of the support frame and the convex ellipsoidal bearing core are in a concave circular shape.
  • the bearing core 81 is placed on the support frame 83, and the two end sleeves are installed after installation. Spacer, this part is fastened to the upright post by bolts 85 after installation. Then install the ellipsoidal self-adaptive bearing mounting component and the beam together.
  • the two ends of the bearing core respectively pass through the openings in the corresponding position of the beam, and the two ends are covered with spacers, and the retaining ring is used to block the beam to prevent the beam from being axially along the bearing core Flutter.
  • spacers and retaining ring components are used to prevent the beam from moving axially along the bearing core
  • the spacers and retaining rings may not be used, or other replaceable components are also used to prevent the beam from moving along the bearing core.
  • the bearing core moves axially.
  • the bearing core shown in Figure 14b is a concave ellipsoid, and correspondingly, the inner part of the support frame and the inner concave ellipsoidal bearing core are in a convex circular shape.
  • the concave or convex end surfaces of the ellipsoidal bearing core are matched with the convex or concave surface formed on the inner side of the upper end of the support frame. According to the installation site, even if the ground is uneven, the axis of the ellipsoidal bearing core presents a certain angle
  • the oblique, ellipsoidal spherical bearing adopts spherical fit, and slides in the spherical surface to adapt to the deflection caused by terrain undulation and product installation deviation. Unlike ordinary plastic cylindrical sliding bearings, clearance is used to compensate for installation deviation. There is no gap, no shaking or vibration under the action of wind, no noise or wear caused by this, the product is safer and more reliable.
  • Spherical adaptive bearings are mainly made of metal, and there is no aging problem caused by plastic bearings due to outdoor applications. Compared with other bearings, the spherical bearing adopts spherical contact, the force is more uniform, and there is no stress concentration.
  • the spherical self-adaptive bearing adopts the axis of the spherical bearing core to slide and adjust in the support frame, which is simple to realize, does not need extra parts to adjust, and saves manpower.
  • the photovoltaic modules After the photovoltaic modules are installed, they are on the same plane, because they have to adapt to the undulations of the ground. For this reason, the installation of the dynamic triangle tracking support structure and the column needs to be adjusted with the adjustment bracket 9 shown in Figure 13.
  • a plurality of equally spaced circular holes are set on the adjustment bracket 9 to fix the adjustment bracket to the column, and the support rod 4
  • the structure passes through a circular hole through the adjustment bracket to adapt to the change of the end position of the support rod 4 when the spherical adaptive bearing angle is adjusted.
  • the spherical self-adaptive bearing mounting component and the beam maintain a certain angle as a whole, and it does not change with the angle of the dynamic triangle tracking support structure.
  • the materials of spherical adaptive bearings are metal materials such as cast iron, cast steel and cast aluminum.
  • the opening on the column is strip-shaped, which is convenient for adjusting the height of the fixed ball valve.
  • Two ring-shaped openings, the lower opening is larger than the upper opening, to adapt to the installation deflection caused by the respective reasons on site.
  • Figures 14a and 14b have two openings on the column, but one opening or multiple openings can also be provided.
  • the support frame of the ellipsoidal adaptive bearing is also provided with an annular hole or multiple annular holes and openings on the column. Corresponding to adapt to the installation deflection caused by the respective reasons on site.
  • the photovoltaic tracking support with a dynamic triangular tracking support structure of this patent includes three tracking supports of single-beam photovoltaic tracking support, double-beam photovoltaic tracking support, and three-beam photovoltaic tracking support.
  • This patent does not limit the length of the main beam. This patent is applicable on a large scale. When the main beam is longer, support columns, cross beams, telescopic support structures, linkage shafts, etc. can be added as needed.
  • the lead screw is a retractable structure. While using the lead screw to adjust the angle of the bracket and track the sun daily, the lead screw can form a stable dynamic triangular structure with the column and beam to provide a good performance for the module when the photovoltaic module is tracking and running. stability.
  • the structure is simple and the cost is low. Because the dynamic triangle support structure is stable, there is no need to design the support column into a more stable structure such as A-shaped or inverted T-shaped. Only one column can be used to obtain stable support, and because of the dynamic triangle The supporting structure also correspondingly shares the pressure borne by the column. Compared with the traditional single column, the single column of this patent has lower requirements on the bearing capacity of the single column, further saves the use of materials, is easy to transport and Installation and maintenance.
  • the drive and transmission are located under the battery board, and are protected by the battery board itself from rain, snow or direct sunlight. At the same time, it improves the passage under the tracking system, which can be adapted to a larger range of complex terrain (such as agricultural light complementation). Compared with other systems, the drive system has no risk of flooding.
  • the spherical adaptive bearing and the dynamic triangular tracking support structure can be used better. It adapts to ground ups and downs, improves the adaptability of the photovoltaic tracking bracket, makes installation and debugging more convenient, and has a longer life.

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  • Life Sciences & Earth Sciences (AREA)
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Abstract

A solar single-axis tracking support containing a dynamic triangular tracking supporting structure, comprising: a main beam (2), a plurality of cross beams (3), a supporting structure (4), and a plurality of single stand columns (5); the main beam (2) is fastened together with the plurality of cross beams (3); at least one of the cross beams (3) corresponds to one stand column (5); the supporting structure (4) is retractable, and one end of the supporting structure is connected to the cross beam (3) and the other end thereof is connected to the stand column (5); the cross beam (3) and the corresponding single stand column (5) are connected together by means of the supporting structure (4) to form a dynamic triangular tracking supporting structure; the center of the cross beam (3) can rotate around the connecting axis of the stand column (5); the supporting structure (4) transmits rotating power by means of a drive shaft (45), and the power of the drive shaft (45) comes from a motor, a speed reducer or a linkage shaft (7); the supporting structure (4) produces a linear telescopic motion under the driving of the drive shaft (45), thereby pushing the cross beam (3) to rotate around the stand column (5) and accordingly achieving the function of tracking the moving trajectory of the sun.

Description

一种含动态三角形跟踪支撑结构的光伏跟踪支架及其系统Photovoltaic tracking support with dynamic triangular tracking support structure and its system 技术领域:Technical field:
本专利适用太阳能发电厂的太阳能电池板的跟踪支架及系统,尤其涉及一种大规模使用的可调节太阳能跟踪支架及系统。This patent is applicable to the tracking bracket and system of solar panels in solar power plants, and particularly relates to an adjustable solar tracking bracket and system for large-scale use.
背景技术:Background technique:
太阳能自动跟踪器能帮助太阳能光电或光热装置(如光伏电池板等)以更好的接受太阳光照射,用来提高发电效率,从而降低发电成本。常见的太阳能跟踪器以光伏为例大致可分为两类,分别为单轴跟踪器和双轴跟踪器。单轴跟踪器以追踪太阳的东西向移动为主,双轴跟踪器能同时追踪东西和南北方向的太阳运动。相对于双轴跟踪器,单轴跟踪器的好处是系统结构简单,在使用很少的成本的基础上,即可获得绝大部分双轴追踪带来的好处,从而最有效地降低太阳能生产成本。The solar automatic tracker can help solar photovoltaic or photothermal devices (such as photovoltaic panels, etc.) to better receive sunlight to improve power generation efficiency, thereby reducing power generation costs. Common solar trackers, taking photovoltaics as an example, can be roughly divided into two categories, namely single-axis trackers and dual-axis trackers. The single-axis tracker mainly tracks the east-west movement of the sun, and the dual-axis tracker can track the sun's movement in the east-west and north-south directions at the same time. Compared with the dual-axis tracker, the advantage of the single-axis tracker is that the system structure is simple, and most of the benefits of dual-axis tracking can be obtained on the basis of very little cost, thereby reducing the solar energy production cost most effectively .
传统的太阳能单轴跟踪器一般使用回转减速机、直线电机或者电机齿轮箱驱动光伏组件旋转的方式。回转减速机的方式多适用于光伏阵列长度较短、窄排,风压较低的情况。直线电机的驱动方式的缺点在于只能安装少量直线电机来驱动光伏组件旋转而造成旋转的动力不足,安装较多的直线电机又会造成难以同步的问题。Traditional solar single-axis trackers generally use rotary reducers, linear motors or motor gearboxes to drive photovoltaic modules to rotate. The method of rotary reducer is mostly suitable for the situation where the length of the photovoltaic array is short, the row is narrow, and the wind pressure is low. The disadvantage of the linear motor drive method is that only a small number of linear motors can be installed to drive the rotation of the photovoltaic module, resulting in insufficient rotation power, and the installation of more linear motors will cause the problem of difficulty in synchronization.
电机齿轮箱的方式来驱动光伏组件旋转的问题在于驱动力较小,无法应用在宽排组件形式或较大分压上。The problem of using a motor gearbox to drive photovoltaic modules is that the driving force is small and cannot be applied to wide-row modules or large partial pressures.
CN106972813A公开了一种手动单轴跟踪太阳能支架,参见图1,包括支座、角度调节支架、太阳能电池板固定支架、支撑横梁,支座由槽钢构成倒“T”结构,顶部安装有轴承座,用于与中空轴活动连接,角度调节支架由半圆支杆上有多个等距离的孔,通过插销与孔同轴固定。该现有技术专利将支持用立柱的结构改为倒“T”型机构,与地面的接触点变成一条边,支持稳定性有所提高,但是倒“T”的接地边需要额外的材料成本,导致产品成本增加,竞争力不足。同时,该结构因为手动调节造成的额外人工成本无法大范围应用于地面光伏电站。CN106972813A discloses a manual single-axis tracking solar support. See Figure 1. It includes a support, an angle adjustment support, a solar panel fixing support, and a supporting beam. The support is made of channel steel and has an inverted "T" structure, and a bearing seat is installed on the top. ,Used to be movably connected with the hollow shaft. The angle adjustment bracket is provided with a plurality of equidistant holes on the semicircular support rods, which are fixed coaxially with the holes by bolts. The prior art patent changes the structure of the supporting column to an inverted "T" type mechanism, and the contact point with the ground becomes an edge, which improves the stability of the support, but the inverted "T" grounding edge requires additional material costs. , Resulting in increased product costs and insufficient competitiveness. At the same time, this structure cannot be widely applied to ground photovoltaic power plants due to the additional labor cost caused by manual adjustment.
CN106026884A公开了一种推拉杆的跟踪支架结构,参见图2,由驱动装置、驱动臂、推拉杆、从动臂和组件构成,推拉杆与从动臂连接,使得组件跟随驱动臂转动,跟踪太阳角度变化。这种结构的好处是仅通过一个电机驱动中心的一个跟踪支架转动,通过推拉杆与从动机构连接,可以实现同时驱动一列的跟踪支架同步的转动。该结构形式的缺点是光伏跟踪支架的起始角度收到推拉杆长度偏差、排间距安装误差等的影响从而导致太阳能跟踪支架的跟踪精度,最终影响发电量。CN106026884A discloses a tracking support structure for push-pull rods, see Figure 2, which is composed of a driving device, a driving arm, a push-pull rod, a driven arm and components. The push-pull rod is connected with the driven arm so that the components follow the driving arm to rotate and track the sun The angle changes. The advantage of this structure is that only one tracking bracket in the center is driven by a motor to rotate, and the push-pull rod is connected with the driven mechanism to realize simultaneous rotation of a row of tracking brackets. The disadvantage of this structure is that the initial angle of the photovoltaic tracking bracket is affected by the length deviation of the push-pull rod, the installation error of the row spacing, etc., which leads to the tracking accuracy of the solar tracking bracket and ultimately affects the power generation.
US2016/0013751A1公开了一种太阳能电池板的跟踪支撑系统,包括:固定的地面锚结构;可移动结构,其包括用于支撑太阳能电池板的平台,该平台可绕旋转主轴线可旋转地安装在固定结构上;机械系统用于驱动可移动结构绕旋转主轴线旋转;致动系统,其通过平行于旋转主轴线延伸的机械传动装置耦合到其机械驱动系统,相应地驱动平台旋转。该支撑结构与通过驱动一个跟踪支架转动,通过传动机构带动从动机构实现一列的跟踪支架同步转动,节省了成本。该专利进一步给出了应用不同的机械传动装置的方式。同时,其采用了开放式的蜗轮蜗杆机构,容易受到环境如影响,如砂石或其它异物进入啮合处容易造成卡死。另外,蜗轮蜗杆由于其结构本身的原因,其轴线空间垂直交叉,导致驱动中心偏移,最终导致传动轴和固定轴不能固定共轴,从而使安装固定复杂。另外,其还给出了一种用传送带传动的螺纹杆机构,参见图3,其螺纹杆为固定长度,螺纹杆261下端啮合在螺母260,螺母260通过A型结构固定结构21的水平轴264垂直螺纹杆261,传动过程中螺纹杆可伸出固定螺母,这种方式易于其它零件发生干涉,空间要求大。因此,不能将螺母安装在靠近电池板的上侧,否则螺纹杆向上伸出时电池板可能会被顶坏,固定方式复杂。其为了避开干涉而把传动机构装在靠下的位置安装同时限制了其应用,尤其如农光互补或者复杂地形中使支架下部无法通过或者影响种植。另外,在靠近地面侧安装传动系统更容易遭遇水淹或者大雪而被损坏。同时不同机构立柱之间要通过传送带,使立柱不得不避开传动带,只能用于A型立柱,无法在单立柱上应用,导致成本高。另外,带传动精度低,影响跟踪支架跟踪精度,最终影响系统发电量。US2016/0013751A1 discloses a tracking support system for solar panels, including: a fixed ground anchor structure; a movable structure, which includes a platform for supporting solar panels, the platform can be rotatably installed around the main axis of rotation On the fixed structure; the mechanical system is used to drive the movable structure to rotate around the main axis of rotation; the actuation system, which is coupled to its mechanical drive system through a mechanical transmission device extending parallel to the main axis of rotation, and drives the platform to rotate accordingly. The supporting structure realizes synchronous rotation of a row of tracking brackets by driving a tracking bracket to rotate and driving a driven mechanism through a transmission mechanism to realize a row of tracking brackets to rotate synchronously, thereby saving cost. The patent further provides ways to apply different mechanical transmission devices. At the same time, it adopts an open worm gear mechanism, which is easily affected by the environment, such as sand or other foreign objects entering the meshing place, which may cause jamming. In addition, due to the structure of the worm gear, its axis space is perpendicular to each other, resulting in a deviation of the drive center, and finally the transmission shaft and the fixed shaft cannot be fixed coaxially, which makes the installation and fixation complicated. In addition, it also provides a threaded rod mechanism driven by a conveyor belt. See Figure 3. The threaded rod has a fixed length. The lower end of the threaded rod 261 is engaged with the nut 260. The nut 260 is fixed to the horizontal shaft 264 of the structure 21 through the A-shaped structure. Vertical threaded rod 261, the threaded rod can extend out of the fixing nut during the transmission process, this way is easy for other parts to interfere, and the space requirement is large. Therefore, the nut cannot be installed near the upper side of the battery plate, otherwise the battery plate may be damaged when the threaded rod extends upward, and the fixing method is complicated. In order to avoid interference, the transmission mechanism is installed in a lower position and its application is limited, especially in the case of agricultural light complementation or complex terrain, so that the lower part of the bracket cannot pass through or affect planting. In addition, installing the transmission system on the side close to the ground is more likely to be damaged by flooding or heavy snow. At the same time, conveyor belts must be passed between the uprights of different mechanisms, so that the uprights have to avoid the transmission belt, and can only be used for A-shaped uprights and cannot be applied on a single upright, resulting in high costs. In addition, the low belt transmission accuracy affects the tracking accuracy of the tracking bracket and ultimately affects the system's power generation.
CN206490639U公开了一种太阳能跟踪支架结构,参见图4,该结构具有双轴系统,日角度调节驱动部件可以沿着调整电池板沿着中心轴线顺时针或逆时针调整角度,以及通过季节角度调整支撑杆6’,通过调整固定钩连接在立柱上的位置来调整的角度,但是由于调整支撑杆6’的长度是固定的,因此角度调整范围是受限制的,仅能在一个微小的范围内进行,这种支撑杆结构仅适用于季节的调整,并不适合每日跟踪太阳的角度。另外,其零件较多,结构复杂,从而导致可能出现可靠性问题。CN206490639U discloses a solar tracking support structure, see Figure 4, the structure has a dual-axis system, the day angle adjustment drive component can adjust the angle clockwise or counterclockwise along the central axis of the solar panel, and adjust the support through the seasonal angle The angle of the rod 6'is adjusted by adjusting the position of the fixed hook connected to the column, but because the length of the adjusting support rod 6'is fixed, the angle adjustment range is limited and can only be performed within a small range However, this support rod structure is only suitable for seasonal adjustments, and is not suitable for tracking the angle of the sun daily. In addition, there are many parts and complicated structure, which may lead to reliability problems.
这些传统的跟踪器结构,通过手动或电机驱动,使得太阳能电池板跟随太阳光的角度转动。现有技术公开了利用驱动装置和从动装置的组合实现了仅用一个电机就可以驱动一列太阳能电池板,节省了费用。但是这些现有的结构要么使用单根立柱的支撑没有对光伏组件排有很好的支撑,稳定性较差。要么将单根立柱改为多根,例如三个边结构成A字形的,或倒“T”的支持立柱,虽然采用了稳定的支持结构,同时也增加材料成本,导致产品缺少竞争力。另外,传动机构靠近地面侧安装也存在诸多不利方面。另外,现有技术的跟踪器结构,尤其是单转动梁结构,转动梁和轴承及轴承箱之间的连接方式主要为螺栓连接,对地面起伏的适 应性比较差。These traditional tracker structures are driven manually or by a motor to make the solar panels rotate at the angle of sunlight. The prior art discloses the use of a combination of a driving device and a driven device to realize that a row of solar panels can be driven by only one motor, which saves costs. However, these existing structures either use the support of a single column and do not provide good support for the photovoltaic module row, and the stability is poor. Either a single column is changed to multiple columns, such as an A-shaped three-sided structure, or an inverted "T" support column. Although a stable support structure is adopted, it also increases the material cost, resulting in a lack of competitiveness of the product. In addition, the installation of the transmission mechanism close to the ground side also has many disadvantages. In addition, in the tracker structure of the prior art, especially the single-rotating beam structure, the connection between the rotating beam and the bearing and the bearing box is mainly bolted, and the adaptability to ground undulations is relatively poor.
为同时解决以上多个技术问题,本专利提出一种新方案,应用于大规模的太阳能发电站,不仅实现了一个驱动装置驱动一列太阳能电池板,而且结构更为稳定,材料更节省的单轴追踪器。本专利方案为该光伏跟踪支架设计了动态三角形跟踪支撑结构以及自适应轴承的整体结构,动态三角形跟踪支撑结构中仅使用单根立柱,不仅节约了成本,而且由于三角形的稳定结构使得跟踪支架及系统性能更稳定,且传动装置安装在靠近太阳能电池板一侧(上侧),能更好的适应环境。另外,使用椭球形自适应轴承以及可以较好的适应地面起伏,提高光伏跟踪支架的适应性。In order to solve the above multiple technical problems at the same time, this patent proposes a new solution, which is applied to a large-scale solar power station, which not only realizes a single drive device to drive a row of solar panels, but also a single shaft with a more stable structure and a more economical material. tracking device. This patented solution designs the dynamic triangular tracking support structure and the overall structure of the adaptive bearing for the photovoltaic tracking support. Only a single column is used in the dynamic triangular tracking support structure, which not only saves costs, but also makes the tracking support and the tracking support due to the stable triangular structure. The system performance is more stable, and the transmission device is installed on the side (upper side) close to the solar panel, which can better adapt to the environment. In addition, the use of ellipsoidal adaptive bearings can better adapt to ground fluctuations and improve the adaptability of the photovoltaic tracking bracket.
发明内容:Summary of the invention:
一种包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,包括主梁、和若干个横梁、支撑结构、多个单根立柱,主梁与若干个横梁紧固在一起,至少一根横梁与一根立柱对应,其特征在于,支撑结构是可伸缩结构,其一头与横梁连接,另一头与立柱连接,横梁与对应的单根立柱通过支撑结构连接在一起形成一个动态的三角形支撑结构,横梁中心可绕立柱连接轴处旋转,动态三角形跟踪支撑结构通过驱动轴来传递旋转动力,驱动轴的动力来自于电机、减速器或联动轴,动态三角形跟踪支撑结构由于驱动轴的驱动而产生直线伸缩运动,从而推动横梁围绕立柱旋转,从而达到跟踪太阳运行轨迹的功能。A solar single-axis tracking support including a dynamic triangular tracking support structure, including a main beam, and a plurality of beams, a supporting structure, a plurality of single uprights, the main beam and a plurality of beams are fastened together, at least one beam and one The corresponding column is characterized in that the supporting structure is a telescopic structure, one end is connected to the beam, the other end is connected to the column, the beam and the corresponding single column are connected together by the supporting structure to form a dynamic triangular support structure, the center of the beam It can rotate around the connecting shaft of the column. The dynamic triangle tracking support structure transmits rotational power through the drive shaft. The power of the drive shaft comes from the motor, reducer or linkage shaft. The dynamic triangle tracking support structure generates linear telescopic motion due to the drive of the drive shaft. , So as to push the beam to rotate around the column, so as to achieve the function of tracking the sun's trajectory.
进一步,主梁可以为1根或者2根。Further, the main beam may be one or two.
进一步,还包含一个次梁。Furthermore, it also contains a secondary beam.
进一步,还包括联动轴,联动轴与每一个支撑结构的驱动轴连接,当电机驱动一个支撑结构的驱动轴转动时,联动轴同步转动,并带动其它支撑结构的驱动轴随动,从而实现全部的支撑结构做同步的伸缩运动。联动轴安装在远离地面,靠近主梁的一侧。Furthermore, it also includes a linkage shaft. The linkage shaft is connected to the drive shaft of each support structure. When the motor drives the drive shaft of one support structure to rotate, the linkage shaft rotates synchronously and drives the drive shafts of other support structures to follow, thereby realizing all The supporting structure does synchronous telescopic movement. The linkage shaft is installed on the side far from the ground and close to the main beam.
进一步,太阳能动态三角形跟踪支撑结构中包括由齿轮组和丝杠组成的传动机构,驱动轴转动时带动齿轮组和丝杠转动,从而实现支撑结构的伸缩运动。Furthermore, the solar dynamic triangular tracking support structure includes a transmission mechanism composed of a gear set and a lead screw. When the drive shaft rotates, the gear set and the lead screw are driven to rotate, thereby realizing the telescopic movement of the support structure.
进一步,齿轮组优选包括锥齿轮组。Further, the gear set preferably includes a bevel gear set.
进一步,还包括联动轴,联动轴与每一个支撑结构的驱动轴连接,当电机驱动一个支撑结构的驱动轴转动时,联动轴同步转动,并带动其它支撑结构的驱动轴随动,从而实现全部的支撑结构做同步的伸缩运动。Furthermore, it also includes a linkage shaft. The linkage shaft is connected to the drive shaft of each support structure. When the motor drives the drive shaft of one support structure to rotate, the linkage shaft rotates synchronously and drives the drive shafts of other support structures to follow, thereby realizing all The supporting structure does synchronous telescopic movement.
进一步,支撑结构还包含导向内套和导向外套,当丝杠旋转时,可以带动导向内套在导向外套内上下伸缩运动。Furthermore, the support structure also includes a guide inner sleeve and a guide outer sleeve. When the lead screw rotates, the guide inner sleeve can be driven to move up and down in the guide outer sleeve.
进一步,通过椭球形自适应轴承将横梁和一根立柱安装到一起形成活动支点,支撑杆把 横梁的一端和立柱的底部连接起来构成三角形,支撑杆长度的变化形成动态三角形。Furthermore, the beam and a column are installed together to form a movable fulcrum through an ellipsoidal adaptive bearing. The support rod connects one end of the beam and the bottom of the column to form a triangle, and the change of the length of the support rod forms a dynamic triangle.
进一步,单根立柱的截面形状为C型或工字形状。Further, the cross-sectional shape of the single column is C-shaped or I-shaped.
进一步,椭球形自适应轴承安装部件包括椭球形自适应轴承芯、支撑杆、支撑架和螺栓,椭球形轴承芯中心穿过支撑杆结构,轴承芯与支撑杆紧固连接,轴承芯搭载放置在支撑架上,用螺栓将轴承与支撑架固定在立柱上,穿过轴承芯的支撑杆的两端分别穿过横梁对应位置的开孔。Further, the ellipsoidal adaptive bearing mounting components include an ellipsoidal adaptive bearing core, a support rod, a support frame and bolts. The center of the ellipsoidal bearing core passes through the support rod structure, and the bearing core is firmly connected to the support rod. The bearing core is mounted on On the support frame, the bearing and the support frame are fixed on the upright column with bolts, and the two ends of the support rod passing through the bearing core respectively pass through the openings at the corresponding positions of the cross beam.
进一步,轴承芯两端为内凹或外凸的椭球面、支撑架上端内侧形成一个外凸或内凹的椭球面,该内外凸或内凹椭球面与内凹或外凸的椭球轴承芯面配合。Further, the two ends of the bearing core are concave or convex ellipsoid surfaces, the inner side of the upper end of the support frame forms a convex or concave ellipsoid surface, and the inner and outer convex or concave ellipsoid surface and the concave or convex ellipsoid bearing core Face match.
进一步,立柱上设置至少一个开口,椭球形自适应轴承的支撑架上有至少一个环形的孔与立柱上的开口对应,用于与椭球形自适应轴承固定连接后的角度调整,以适应现场各自原因导致的安装偏斜。Furthermore, at least one opening is provided on the upright column, and at least one annular hole on the support frame of the ellipsoidal adaptive bearing corresponds to the opening on the upright column, and is used to adjust the angle after being fixedly connected with the ellipsoidal adaptive bearing to adapt to the respective site. The installation is skewed due to the cause.
进一步,立柱上有两个条形孔,支撑架下端有两个环形孔,两个环形孔与立柱上的两个条形孔对应。Furthermore, there are two strip-shaped holes on the upright column, and two annular holes at the lower end of the support frame, and the two annular holes correspond to the two strip-shaped holes on the upright column.
进一步,轴承芯两端为球面形或内凹的球面形,支撑架上端靠近轴承芯的一侧形成一个内凹或外凸的球面,与球轴承芯两端的外凸或内凹的球面配合。Further, the two ends of the bearing core are spherical or concave, and the upper end of the support frame is close to the bearing core to form a concave or convex spherical surface, which is matched with the convex or concave spherical surface at both ends of the ball bearing core.
进一步,椭球形或球形轴承芯与支撑杆结构为一体成型。Further, the ellipsoidal or spherical bearing core and the support rod structure are integrally formed.
进一步,立柱上椭球形自适应轴承的支撑架上有两个环形的孔中,下端的环形开口比上端的长。Further, the support frame of the ellipsoidal adaptive bearing on the column has two annular holes, and the annular opening at the lower end is longer than the upper end.
进一步,包含一调节支架9,其上设置多个等间距的圆孔,将调节支架固定安装到立柱上,支撑杆结构穿过调节支架的一个圆孔,以适应椭球形自适应轴承角度调整时适应支撑杆结构的端部位置变化。Further, it includes an adjustment bracket 9 with a plurality of equally spaced circular holes, and the adjustment bracket is fixedly installed on the column. The support rod structure passes through a circular hole of the adjustment bracket to adapt to the adjustment of the ellipsoidal adaptive bearing angle. Adapt to the change of the end position of the support rod structure.
进一步,椭球形自适应轴承的材料为铸铁、铸钢和铸铝等金属材料。Furthermore, the material of the ellipsoidal adaptive bearing is metal materials such as cast iron, cast steel, and cast aluminum.
进一步,还包括太阳能电池板,太阳能电池板安装在主梁的上方。Further, it also includes a solar panel, which is installed above the main beam.
附图说明:Description of the drawings:
图1现有技术中的手动单轴太阳能跟踪支架结构Figure 1 Manual single-axis solar tracking support structure in the prior art
图2现有技术中的带有从动装置的单轴太阳能跟踪支架结构Figure 2 Single-axis solar tracking support structure with a driven device in the prior art
图3现有技术中的带有从动装置和支撑杆的单轴太阳能跟踪支架结构Figure 3 A single-axis solar tracking support structure with a driven device and a support rod in the prior art
图4现有技术中的带有支撑杆调节的太阳能跟踪支架结构Figure 4 The solar tracking support structure with support rod adjustment in the prior art
图5本专利太阳能单梁跟踪支架系统示意图Figure 5 Schematic diagram of the patented solar single beam tracking bracket system
图6本专利太阳能双梁跟踪支架系统示意图Figure 6 Schematic diagram of the patented solar dual-beam tracking bracket system
图7本专利太阳能三梁跟踪支架系统示意图Figure 7 Schematic diagram of the patented solar three-beam tracking bracket system
图8本专利太阳能动态三角形中的可伸缩支撑结构Figure 8 The retractable support structure in the patented solar dynamic triangle
图9本专利太阳能动态三角形中的可伸缩支撑结构剖面图Figure 9 Cross-sectional view of the retractable support structure in the solar dynamic triangle of the patent
图10本专利太阳能动态三角形中的可伸缩支撑结构动作原理图Figure 10 The operation principle diagram of the retractable support structure in the solar dynamic triangle of the patent
图11安装球形自适应轴承的动态三角形跟踪支撑结构示意图Figure 11 Schematic diagram of dynamic triangular tracking support structure with spherical adaptive bearing installed
图12球形自适应轴承与立柱和横梁的安装示意图Figure 12 Installation schematic diagram of spherical adaptive bearing and column and beam
图13球形自适应轴承与立柱和横梁及调整装置的安装示意图Figure 13: Schematic diagram of installation of spherical adaptive bearing, column and beam, and adjustment device
1、光伏组件 2、主梁 3、横梁、4、支撑结构 5、立柱 6、联动轴 7、次梁 8、球形自适应轴承组件1. Photovoltaic module 2. Main beam 3. Cross beam 4. Support structure 5. Column 6. Linkage shaft 7. Secondary beam 8. Spherical adaptive bearing assembly
41、基座 42、轴承 43、锥齿轮 44、轴承 45、驱动轴 46、锥齿轮 47、轴承 48、丝杠 49、传动螺母 50、外壳 51、导向外套 52导向内套 53、传动螺母41. Base 42, Bearing 43, Bevel Gear 44, Bearing 45, Drive Shaft 46, Bevel Gear 47, Bearing 48, Lead Screw 49, Transmission Nut 50, Housing 51, Guide Outer 52, Guide Inner Sleeve 53, Transmission Nut
81、球形自适应轴承芯 82、隔套 83、支撑架 84、挡圈 85、螺栓81. Spherical adaptive bearing core 82, spacer 83, support frame 84, retaining ring 85, bolt
具体实施方式:Detailed ways:
如图5-图7所示为安装本专利动态三角形跟踪支撑结构的太阳能跟踪系统。图5的太阳能跟踪系统包括:光伏组件1、主梁2、横梁3、支撑结构4、立柱5和联动轴6。两根主梁与若干个横梁紧固在一起,光伏组件安装在主梁上。支撑结构4是可伸缩结构,横梁与对应的立柱通过可伸缩的支撑结构4连接在一起形成一个动态的三角形跟踪支撑结构,横梁中心可绕立柱连接轴处旋转。可伸缩支撑结构一头与横梁连接,另一头与立柱连接。驱动轴向支撑结构4传递旋转动力,而驱动轴的动力来自于电机。可伸缩支撑结构由于驱动轴的驱动而产生直线运动,推动横梁围绕立柱旋转,从而达到跟踪太阳运行轨迹的功能。Figure 5-7 shows the solar tracking system installed with the patented dynamic triangular tracking support structure. The solar tracking system in FIG. 5 includes: a photovoltaic module 1, a main beam 2, a cross beam 3, a supporting structure 4, a column 5, and a linkage shaft 6. The two main beams are fastened to several beams, and the photovoltaic modules are installed on the main beams. The support structure 4 is a telescopic structure. The beam and the corresponding column are connected by the telescopic support structure 4 to form a dynamic triangular tracking support structure. The center of the beam can rotate around the connecting axis of the column. One end of the telescopic support structure is connected with the beam, and the other end is connected with the column. The drive shaft support structure 4 transmits rotational power, and the power of the drive shaft comes from a motor. The telescopic support structure produces linear motion due to the drive of the drive shaft, pushing the beam to rotate around the column, so as to achieve the function of tracking the sun's trajectory.
另外,通过图11-14的椭球形自适应轴承将支撑结构4与横梁和立柱安装到一起,形成动态三角形的支撑结构。In addition, the support structure 4, the beam and the column are installed together through the ellipsoidal adaptive bearing shown in Figs. 11-14 to form a dynamic triangular support structure.
图6的太阳能跟踪系统与图5相比,不同仅在于有两根主梁结构。Compared with the solar tracking system of Fig. 5, the solar tracking system of Fig. 6 is different only in the structure of two main beams.
图7的太阳能跟踪系统与图5相比,不同仅在于有两根主梁结构,另外还有一根位于两根主梁中心的次梁结构。Compared with the solar tracking system of Fig. 5, the solar tracking system of Fig. 7 is different only in that there are two main beam structures, and there is also a secondary beam structure located at the center of the two main beams.
图8-图10是本专利的动态三角形跟踪支撑杆结构的结构图和动作图。Figures 8-10 are structural diagrams and action diagrams of the dynamic triangular tracking support rod structure of this patent.
本专利的实施例中,可伸缩的支撑杆4与立柱5及横梁3形成动态的三角形稳定支撑结构,节省了支撑立柱的材料的同时,提高了支撑结构的承载力和稳定性,通过伸缩支撑杆的长度的调节实现光伏组件的转动方向,实现对太阳的日跟踪。In the embodiment of this patent, the retractable support rod 4, the column 5 and the cross beam 3 form a dynamic triangular stable support structure, which saves the material for the support column and improves the bearing capacity and stability of the support structure. The support structure is telescopically supported. The adjustment of the length of the pole realizes the rotation direction of the photovoltaic module and realizes the tracking of the sun.
如图9和图10所示,可伸缩支撑杆4结构包括:基座41、轴承42、锥齿轮43、轴承44、驱动轴45、锥齿轮46、轴承47、丝杠48、传动螺母49、外壳50、导向外套51、导向内套52和传动螺母53。轴承42安装在基座上,与驱动轴45连接在一起。锥齿轮43通过键与驱动轴45连接在一起。轴承44安装在基座41上,与驱动轴45安装在一起。锥齿轮46与丝杠48通过键连接在一起,锥齿轮46与锥齿轮43啮合在一起形成齿轮副,能够传递扭矩,从而带动丝杠48的旋转。轴承47安装在基座41上,与丝杠48配合在一起。止推轴承49安装在丝杠48上。传动螺母53与丝杠连接在一起,传动螺母53外侧与导向内套52内侧紧固在一起。As shown in Figures 9 and 10, the structure of the telescopic support rod 4 includes: a base 41, a bearing 42, a bevel gear 43, a bearing 44, a drive shaft 45, a bevel gear 46, a bearing 47, a lead screw 48, a transmission nut 49, The outer shell 50, the guide outer sleeve 51, the guide inner sleeve 52 and the transmission nut 53. The bearing 42 is installed on the base and connected with the drive shaft 45. The bevel gear 43 is connected to the drive shaft 45 through a key. The bearing 44 is mounted on the base 41 and is mounted with the drive shaft 45. The bevel gear 46 and the lead screw 48 are connected together by a key, and the bevel gear 46 and the bevel gear 43 mesh together to form a gear pair, which can transmit torque, thereby driving the rotation of the lead screw 48. The bearing 47 is installed on the base 41 and cooperates with the lead screw 48. The thrust bearing 49 is mounted on the lead screw 48. The transmission nut 53 is connected with the lead screw, and the outer side of the transmission nut 53 and the inner side of the guide inner sleeve 52 are fastened together.
将电机等常规的驱动装置与驱动轴45相连接,当驱动轴45旋转时带动锥齿轮43转动,并由此带动锥齿轮46同步转动,锥齿轮46带动丝杠旋转48,因为锥齿轮46与丝杠48紧固在一起,因此丝杠48无法相对于锥齿轮46做轴向运动,只能相对于基座41做原地旋转运动。丝杠48的原地旋转能够推动传动螺母53沿丝杠48做直线运动,从而使导向内套52在导向外套51内上下伸缩运动(上图中○1到○5为运动顺序),导致支撑杆4的整体长度减小或增大,即实现了支撑杆4的伸缩。Connect a conventional driving device such as a motor to the drive shaft 45. When the drive shaft 45 rotates, the bevel gear 43 is driven to rotate, and thus the bevel gear 46 is driven to rotate synchronously. The bevel gear 46 drives the lead screw to rotate 48 because the bevel gear 46 and The lead screw 48 is fastened together, so the lead screw 48 cannot move axially relative to the bevel gear 46, but can only rotate in situ relative to the base 41. The in-situ rotation of the screw 48 can push the transmission nut 53 to move linearly along the screw 48, so that the guide inner sleeve 52 can move up and down in the guide outer sleeve 51 (the sequence of movement from ○1 to ○5 in the above figure), resulting in support The overall length of the rod 4 is reduced or increased, that is, the expansion and contraction of the support rod 4 is realized.
图5-图7的实施例在每个立柱上安装了一个如图8-10的动态三角形跟踪支撑结构。电机等驱动装置与其中一个支撑杆4结构的驱动轴45连接,优选中心位置的支撑杆4结构连接,并通过传动装置,例如联动轴6连接到其它支撑杆4结构的驱动轴45。这样,通过一个电机将动力输出到中心位置的支撑杆4结构的驱动轴45转动,并带动联动轴6同步转动,使得其它支撑杆4上的驱动轴45同步转动,从而实现各个支撑杆4结构同步伸缩。In the embodiment of Figs. 5-7, a dynamic triangular tracking support structure as shown in Figs. 8-10 is installed on each column. A driving device such as a motor is connected to the drive shaft 45 of one of the support rods 4 structure, preferably the support rod 4 in the central position is structurally connected, and is connected to the drive shaft 45 of the other support rod 4 structure through a transmission device, such as the linkage shaft 6. In this way, the drive shaft 45 of the support rod 4 structure that outputs power to the center position is rotated by a motor, and the linkage shaft 6 is driven to rotate synchronously, so that the drive shafts 45 on the other support rods 4 rotate synchronously, thereby realizing the structure of each support rod 4 Synchronous expansion and contraction.
动态三角形跟踪支撑结构通过驱动轴来传递旋转动力,而驱动轴的动力来自于电机。动态三角形跟踪支撑结构由于驱动轴的驱动而产生直线运动,推动横梁围绕立柱旋转,从而实现跟踪太阳运行轨迹的功能。The dynamic triangular tracking support structure transmits rotational power through the drive shaft, and the power of the drive shaft comes from the motor. The dynamic triangle tracking support structure produces linear motion due to the driving of the drive shaft, pushing the beam to rotate around the column, thereby achieving the function of tracking the sun's trajectory.
本专利的图8-10的实施例中通过两个锥齿轮构成的齿轮组和丝杠的组合来带动内套在外套内进行伸缩运动,从而实现了支撑杆4的伸缩。其它数量、和形状的齿轮组和丝杠的组合也可以用来实现相同的功能,也属于本专利的发明构思。In the embodiment of Figs. 8-10 of this patent, the combination of a gear set composed of two bevel gears and a lead screw drives the inner sleeve to expand and contract within the outer sleeve, thereby realizing the expansion and contraction of the support rod 4. The combination of gear sets and lead screws of other numbers and shapes can also be used to achieve the same function, which also belongs to the inventive concept of this patent.
另外,实施例8-10中,通过驱动轴带动齿轮组和丝杠的旋转来带动内套在外套内进行伸缩运动,从而实现了支撑杆的伸缩,仅仅是本专利的优选实施方式。本领域的技术人员在显然也可以采用其它的结构来实现支撑杆的伸缩,只要支撑杆是可伸缩的,并与横梁及立柱固定连接,就形成了动态的三角支撑结构,均可以实现稳定的支撑,并节省立柱的材料。In addition, in Examples 8-10, the drive shaft drives the rotation of the gear set and the lead screw to drive the inner sleeve to expand and contract within the outer sleeve, thereby realizing the expansion and contraction of the support rod, which is only a preferred embodiment of this patent. It is obvious to those skilled in the art that other structures can also be used to achieve the expansion and contraction of the support rod. As long as the support rod is telescopic and fixedly connected with the beam and the column, a dynamic triangular support structure is formed, which can achieve stability. Support and save the material of the column.
本专利的实施例8-10中均设置了联动轴6,该联动轴6的作用是节省驱动电机,优选仅用一台电机驱动在中心位置的立柱处的支撑杆4结构的驱动轴45转动,通过联动轴6来实现 其它位置的支撑杆4结构的驱动轴45随动,就可以实现各个支撑杆4的同步伸缩。显然,设置多台电机驱动多个位置处的支撑杆4结构的驱动轴45转动也是一个可行的方案,只要控制好各个电机同步即可。Embodiments 8-10 of this patent are all equipped with a linkage shaft 6, the function of the linkage shaft 6 is to save the drive motor, preferably only one motor is used to drive the drive shaft 45 of the support rod 4 structure at the central position of the column. By using the linkage shaft 6 to realize the follow-up of the drive shaft 45 of the support rod 4 structure in other positions, the synchronous expansion and contraction of each support rod 4 can be realized. Obviously, it is also a feasible solution to set multiple motors to drive the drive shaft 45 of the support rod 4 structure at multiple positions to rotate, as long as the motors are controlled to be synchronized.
图11为安装了球形自适应系统的动态三角形跟踪支撑结构示意图,太阳能跟踪支架系统的主梁与若干个横梁紧固在一起,一根横梁与一根立柱连接在一起,横梁中心可绕立柱连接处球形自适应轴承旋转。动态三角形跟踪支撑结构一头与横梁连接,另一头与立柱连接。图12示出了椭球形自适应轴承安装位置。Figure 11 is a schematic diagram of a dynamic triangular tracking support structure installed with a spherical adaptive system. The main beam of the solar tracking bracket system is fastened to several beams, one beam is connected to a column, and the center of the beam can be connected around the column. The spherical adaptive bearing rotates. One end of the dynamic triangle tracking support structure is connected with the beam, and the other end is connected with the column. Figure 12 shows the installation position of the ellipsoidal adaptive bearing.
图14示出了,椭球形自适应轴承组件包括椭球形自适应轴承芯81、支撑杆86、隔套(未示出)、支撑架83、挡圈(未示出)和螺栓85。椭球形自适应轴承芯安装于横梁和支撑架之间,支撑架内部与外凸椭球形轴承芯贴合部位呈内凹圆形,轴承芯81放置在支撑架83上,安装好后两头套上隔套,此部件安装好后通过螺栓85与立柱紧固在一起。再将椭球形自适应轴承安装部件与横梁安装在一起,轴承芯的两端分别穿过横梁对应位置的开孔,两头套上隔套,并用挡圈进行阻挡,防止横梁沿着轴承芯轴向窜动。虽然实施例中公开了由隔套和挡圈部件来防止横梁沿着轴承芯轴向窜动,也可以不使用隔套和挡圈,或者使用其它的可替换的部件亦用于防止横梁沿着轴承芯轴向窜动。14 shows that the ellipsoidal adaptive bearing assembly includes an ellipsoidal adaptive bearing core 81, a support rod 86, a spacer (not shown), a support frame 83, a retaining ring (not shown) and a bolt 85. The ellipsoidal adaptive bearing core is installed between the beam and the support frame. The inner part of the support frame and the convex ellipsoidal bearing core are in a concave circular shape. The bearing core 81 is placed on the support frame 83, and the two end sleeves are installed after installation. Spacer, this part is fastened to the upright post by bolts 85 after installation. Then install the ellipsoidal self-adaptive bearing mounting component and the beam together. The two ends of the bearing core respectively pass through the openings in the corresponding position of the beam, and the two ends are covered with spacers, and the retaining ring is used to block the beam to prevent the beam from being axially along the bearing core Flutter. Although the embodiment discloses that spacers and retaining ring components are used to prevent the beam from moving axially along the bearing core, the spacers and retaining rings may not be used, or other replaceable components are also used to prevent the beam from moving along the bearing core. The bearing core moves axially.
图14b示出的轴承芯为内凹的椭球,相应地支撑架内部与内凹椭球形轴承芯贴合部位呈外凸圆形。The bearing core shown in Figure 14b is a concave ellipsoid, and correspondingly, the inner part of the support frame and the inner concave ellipsoidal bearing core are in a convex circular shape.
椭球形轴承芯的内凹或外凸的两个端面与支撑架上端内侧形成的外凸或内凹的面相配合,根据安装现场的情况,即便地面起伏不平,椭球轴承芯的轴线呈现一定角度的倾斜,椭球形轴承采用球面配合,在球面内滑动适应地形起伏和产品安装偏差引起的偏斜,不像普通的塑料圆柱面滑动轴承,采用间隙来补偿安装偏差。没有间隙存在,不会在风的作用下发生晃动或者震动,没有因此产生的噪音或者磨损,产品更加安全可靠。球面自适应轴承主要采用金属,没有塑料轴承因为户外应用时产生的老化问题。球面轴承相对其它轴承采用球面接触,受力更加均匀,无应力集中。球面自适应轴承采用球形轴承芯的轴线在支撑架里滑动调整,实现简单,无需多余的零部件调整,节约人力。The concave or convex end surfaces of the ellipsoidal bearing core are matched with the convex or concave surface formed on the inner side of the upper end of the support frame. According to the installation site, even if the ground is uneven, the axis of the ellipsoidal bearing core presents a certain angle The oblique, ellipsoidal spherical bearing adopts spherical fit, and slides in the spherical surface to adapt to the deflection caused by terrain undulation and product installation deviation. Unlike ordinary plastic cylindrical sliding bearings, clearance is used to compensate for installation deviation. There is no gap, no shaking or vibration under the action of wind, no noise or wear caused by this, the product is safer and more reliable. Spherical adaptive bearings are mainly made of metal, and there is no aging problem caused by plastic bearings due to outdoor applications. Compared with other bearings, the spherical bearing adopts spherical contact, the force is more uniform, and there is no stress concentration. The spherical self-adaptive bearing adopts the axis of the spherical bearing core to slide and adjust in the support frame, which is simple to realize, does not need extra parts to adjust, and saves manpower.
光伏组件安装好后处于同一平面,由于要适应地面的起伏。为此,动态三角形跟踪支撑结构与立柱的安装需要使用如图13所示的调节支架9进行调节,调节支架9上面设置多个等间距的圆孔,将调节支架固定安装到立柱上,支撑杆4结构穿过通过调节支架的一个圆孔,以适应球形自适应轴承角度调整时保持支撑杆4的端部位置变化。球形自适应轴承安装部件与横梁整体保持一定角度,可以不随动态三角形跟踪支撑结构的角度变化而变化。球形自适 应轴承的材料为铸铁、铸钢和铸铝等金属材料。After the photovoltaic modules are installed, they are on the same plane, because they have to adapt to the undulations of the ground. For this reason, the installation of the dynamic triangle tracking support structure and the column needs to be adjusted with the adjustment bracket 9 shown in Figure 13. A plurality of equally spaced circular holes are set on the adjustment bracket 9 to fix the adjustment bracket to the column, and the support rod 4 The structure passes through a circular hole through the adjustment bracket to adapt to the change of the end position of the support rod 4 when the spherical adaptive bearing angle is adjusted. The spherical self-adaptive bearing mounting component and the beam maintain a certain angle as a whole, and it does not change with the angle of the dynamic triangle tracking support structure. The materials of spherical adaptive bearings are metal materials such as cast iron, cast steel and cast aluminum.
图14a和图14b的立柱上设置了两个条形的开口,位置分别与轴承的支撑架上的两个环形开口对应,通过螺丝来将轴承与立柱固定。立柱上的开口呈条形,便于调整固定球阀的高度。两个环形的开口,下面的开口比上面的开口大,以适应现场各自原因导致的安装偏斜。14a and 14b are provided with two strip-shaped openings, the positions correspond to the two annular openings on the support frame of the bearing, and the bearing is fixed to the column by screws. The opening on the column is strip-shaped, which is convenient for adjusting the height of the fixed ball valve. Two ring-shaped openings, the lower opening is larger than the upper opening, to adapt to the installation deflection caused by the respective reasons on site.
图14a和14b中立柱上设置了两个开口,但也可以设置一个开口,或多个开口,椭球形自适应轴承的支撑架上同样设置一个环形的孔或多个环形孔与立柱上的开口对应,以适应现场各自原因导致的安装偏斜。Figures 14a and 14b have two openings on the column, but one opening or multiple openings can also be provided. The support frame of the ellipsoidal adaptive bearing is also provided with an annular hole or multiple annular holes and openings on the column. Corresponding to adapt to the installation deflection caused by the respective reasons on site.
本专利的含动态三角形跟踪支撑结构的光伏跟踪支架包括单梁光伏跟踪支架、双梁光伏跟踪支架、三梁光伏跟踪支架的三种跟踪支架。The photovoltaic tracking support with a dynamic triangular tracking support structure of this patent includes three tracking supports of single-beam photovoltaic tracking support, double-beam photovoltaic tracking support, and three-beam photovoltaic tracking support.
本专利不限制主梁的长度,本专利大规模适用,当主梁较长时,根据需要增加支持立柱、横梁及可伸缩支持结构,联动轴等的设置即可。This patent does not limit the length of the main beam. This patent is applicable on a large scale. When the main beam is longer, support columns, cross beams, telescopic support structures, linkage shafts, etc. can be added as needed.
本专利的有益效果The beneficial effects of this patent
1)丝杠为可伸缩的结构,在利用丝杠调整支架角度,每日追踪太阳的同时,丝杠能够与立柱、横梁形成稳定的动态三角形结构,在光伏组件跟踪运行时为组件提供良好的稳定性。1) The lead screw is a retractable structure. While using the lead screw to adjust the angle of the bracket and track the sun daily, the lead screw can form a stable dynamic triangular structure with the column and beam to provide a good performance for the module when the photovoltaic module is tracking and running. stability.
2)动态三角形跟踪支撑结构的内部交错轴传动和丝杠的组合,以及一排组件使用驱动轴将多个动态三角形跟踪支撑结构连接在一起的情况下,能实现仅使用一个驱动电机,一排组件能同步随动的效果,节省了驱动的成本。2) The combination of the internal cross-shaft transmission and the lead screw of the dynamic triangular tracking support structure, and the use of a drive shaft to connect multiple dynamic triangular tracking support structures together in a row of components can achieve only one drive motor, one row The effect of the components can be synchronized and follow-up, saving the cost of driving.
3)结构简单,成本低廉,由于动态三角形支撑结构稳定,无需将支撑柱设计为A型或倒T型等更为稳定的结构,仅使用一根立柱即可以获得稳定的支撑,而且由于动态三角形支撑结构还相应地分担了立柱承担的压力,本专利的单根立柱与传统的单根立柱相比,对单根立柱承载的力的要求更低,还进一步节省了材料的使用,易于运输及安装和维护。3) The structure is simple and the cost is low. Because the dynamic triangle support structure is stable, there is no need to design the support column into a more stable structure such as A-shaped or inverted T-shaped. Only one column can be used to obtain stable support, and because of the dynamic triangle The supporting structure also correspondingly shares the pressure borne by the column. Compared with the traditional single column, the single column of this patent has lower requirements on the bearing capacity of the single column, further saves the use of materials, is easy to transport and Installation and maintenance.
4)驱动与传动位于电池板下方,受到电池板本身雨雪或者阳光直射的保护。同时提高了跟踪系统的下方通过,可以更大范围的适应于复杂地形(如农光互补)。相对其它系统而言,驱动系统没有水淹的风险。4) The drive and transmission are located under the battery board, and are protected by the battery board itself from rain, snow or direct sunlight. At the same time, it improves the passage under the tracking system, which can be adapted to a larger range of complex terrain (such as agricultural light complementation). Compared with other systems, the drive system has no risk of flooding.
5)相对于转动梁和轴承及轴承箱之间的连接方式主要为螺栓连接的传统方式,横梁无法很好的适应起伏的地面,使用本球形自适应轴承以及动态三角形跟踪支撑结构,可以较好的适应地面起伏,提高光伏跟踪支架的适应性,安装调试更方便,寿命更长。5) Compared with the traditional method of bolt connection between the rotating beam and the bearing and the bearing box, the beam cannot adapt well to the undulating ground. The spherical adaptive bearing and the dynamic triangular tracking support structure can be used better. It adapts to ground ups and downs, improves the adaptability of the photovoltaic tracking bracket, makes installation and debugging more convenient, and has a longer life.

Claims (21)

  1. 一种包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,包括主梁、和若干个横梁、支撑结构、多个单根立柱,主梁与若干个横梁紧固在一起,一根横梁与一根立柱对应,其特征在于,支撑结构是可伸缩结构,其一头与横梁连接,另一头与立柱连接,横梁与对应的单根立柱通过支撑结构连接在一起形成一个动态的三角形跟踪支撑结构,横梁中心可绕立柱连接轴处旋转,支撑结构通过驱动轴来传递旋转动力,驱动轴的动力来自于电机、减速箱或联动轴,支撑结构由于驱动轴的驱动而产生直线伸缩运动,从而推动横梁围绕立柱旋转,从而达到跟踪太阳运行轨迹的功能。A solar single-axis tracking support containing a dynamic triangular tracking support structure. It includes a main beam, several beams, a supporting structure, and a plurality of single uprights. The main beam and several beams are fastened together, one beam and one beam The column is corresponding, characterized in that the supporting structure is a telescopic structure, one end is connected with the beam, the other end is connected with the column, the beam and the corresponding single column are connected together by the supporting structure to form a dynamic triangular tracking support structure, the center of the beam It can be rotated around the connecting shaft of the column. The support structure transmits rotational power through the drive shaft. The power of the drive shaft comes from the motor, reduction box or linkage shaft. The support structure generates linear telescopic motion due to the drive of the drive shaft, thereby pushing the beam around the column. Rotate to achieve the function of tracking the trajectory of the sun.
  2. 如权利要求1所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于主梁可以为1根或者2根。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 1, wherein the main beam can be one or two.
  3. 如权利要求2所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于还包含一个次梁。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 2, characterized in that it further includes a secondary beam.
  4. 如权利要求1-3之一所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于还包括联动轴,联动轴与每一个支撑结构的驱动轴连接,当电机驱动一个支撑结构的驱动轴转动时,联动轴同步转动,并带动其它支撑结构的驱动轴随动,从而实现全部的支撑结构做同步的伸缩运动。The solar single-axis tracking support including a dynamic triangular tracking support structure according to any one of claims 1 to 3, further comprising a linkage shaft, which is connected to the drive shaft of each support structure. When the motor drives a support structure When the drive shaft rotates, the linkage shaft rotates synchronously, and drives the drive shafts of other supporting structures to follow, so as to realize the synchronous telescopic movement of all supporting structures.
  5. 如权利要求4所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于,联动轴安装在远离地面,靠近主梁的一侧。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 4, wherein the linkage shaft is installed on the side far away from the ground and close to the main beam.
  6. 如权利要求1-3之一所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于太阳能动态三角形跟踪支撑结构中包括由齿轮组和丝杠组成的传动机构,驱动轴转动时带动齿轮组和丝杠转动,从而实现支撑结构的伸缩运动。The solar single-axis tracking support including a dynamic triangular tracking support structure according to any one of claims 1 to 3, wherein the solar dynamic triangular tracking support structure includes a transmission mechanism composed of a gear set and a lead screw. Drive the gear set and the lead screw to rotate, so as to realize the telescopic movement of the support structure.
  7. 如权利要求6所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于齿轮组包括锥齿轮组。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 6, wherein the gear set includes a bevel gear set.
  8. 如权利要求6所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于还包括联动轴,联动轴与每一个支撑结构的驱动轴连接,当电机驱动一个支撑结构的驱动轴转动时,联动轴同步转动,并带动其它支撑结构的驱动轴随动,从而实现全部的支撑结构做同步的伸缩运动。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 6, characterized in that it further comprises a linkage shaft, the linkage shaft is connected to the drive shaft of each support structure, when the motor drives the drive shaft of a support structure to rotate When the time, the linkage shaft rotates synchronously, and drives the drive shafts of other supporting structures to follow, so as to realize the synchronous telescopic movement of all supporting structures.
  9. 如权利要求7或8所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于,支撑结构还包含导向内套和导向外套,当丝杠旋转时,可以带动导向内套在导向外套内上下伸缩运动。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 7 or 8, characterized in that the support structure further includes a guide inner sleeve and a guide outer sleeve. When the lead screw rotates, the guide inner sleeve can be driven in the guide The inside of the jacket stretches up and down.
  10. 如权利要求1-3之一所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于通过椭球形自适应轴承将横梁和一根立柱安装到一起形成活动支点,支撑杆把横 梁的一端和立柱的底部连接起来构成三角形,支撑杆长度的变化形成动态三角形。The solar single-axis tracking support including a dynamic triangular tracking support structure according to any one of claims 1 to 3, characterized in that the beam and a column are installed together to form a movable fulcrum through an ellipsoidal adaptive bearing, and the support rod connects the beam to One end of the pole and the bottom of the column are connected to form a triangle, and the length of the support rod changes to form a dynamic triangle.
  11. 如权利要求10所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于,单根立柱的截面形状为C型或工字形状。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 10, wherein the cross-sectional shape of the single column is C-shaped or I-shaped.
  12. 如权利要求10所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于椭球形自适应轴承安装部件包括椭球形自适应轴承芯、支撑杆、支撑架和螺栓,椭球形轴承芯中心穿过支撑杆结构,轴承芯与支撑杆紧固连接,轴承芯搭载放置在支撑架上,用螺栓将轴承与支撑架固定在立柱上,穿过轴承芯的支撑杆的两端分别穿过横梁两边沿对应位置的开孔。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 10, wherein the ellipsoidal adaptive bearing mounting components include an ellipsoidal adaptive bearing core, a support rod, a support frame and bolts, and an ellipsoidal bearing core The center passes through the support rod structure, the bearing core and the support rod are firmly connected, the bearing core is mounted on the support frame, the bearing and the support frame are fixed on the column with bolts, and the two ends of the support rod passing through the bearing core pass through The openings at the corresponding positions on both sides of the beam.
  13. 如权利要求12所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于轴承芯两端为内凹或外凸的椭球面、支撑架上端内侧形成一个外凸或内凹的椭球面,该内外凸或内凹椭球面与内凹或外凸的椭球轴承芯面配合。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 12, characterized in that the two ends of the bearing core are concave or convex ellipsoid surfaces, and the inner side of the upper end of the support frame forms a convex or concave ellipse. Spherical surface, the inner and outer convex or concave ellipsoid surface is matched with the inner concave or convex ellipsoidal bearing core surface.
  14. 如权利要求10所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于立柱上设置至少一个开口,椭球形自适应轴承的支撑架上有至少一个环形的孔与立柱上的开口对应,用于与椭球形自适应轴承固定连接后的角度调整,以适应现场各自原因导致的安装偏斜。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 10, characterized in that at least one opening is provided on the pillar, and the support frame of the ellipsoidal adaptive bearing has at least one annular hole and an opening on the pillar Correspondingly, it is used to adjust the angle after fixed connection with the ellipsoidal adaptive bearing to adapt to the installation deflection caused by the respective reasons on the site.
  15. 如权利要求12所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于立柱上有两个条形孔,支撑架下端有两个环形孔,两个环形孔与立柱上的两个条形孔对应。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 12, characterized in that there are two strip holes on the column, two ring holes at the lower end of the support frame, the two ring holes and the two on the column Corresponding to each strip hole.
  16. 如权利要求13所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于轴承芯两端为球面形或内凹的球面形,支撑架上端靠近轴承芯的一侧形成一个内凹或外凸的球面,与球轴承芯两端的外凸或内凹的球面配合。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 13, characterized in that both ends of the bearing core are spherical or concave spherical, and the upper end of the support frame forms a concave on the side close to the bearing core Or the convex spherical surface is matched with the convex or concave spherical surface at both ends of the ball bearing core.
  17. 如权利要求12所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于椭球形或球形轴承芯与支撑杆结构为一体成型。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 12, wherein the ellipsoidal or spherical bearing core and the support rod structure are integrally formed.
  18. 如权利要求15所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于立柱上椭球形自适应轴承的支撑架上有两个环形的孔,其中下端的环形开口比上端的长。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 15, characterized in that the support frame of the ellipsoidal adaptive bearing on the column has two annular holes, and the annular opening at the lower end is longer than the upper end. .
  19. 如权利要求12、13、15、17、18之一所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征在于包含一调节支架9,其上设置多个等间距的圆孔,将调节支架固定安装到立柱上,支撑杆结构穿过调节支架的一个圆孔,以适应椭球形自适应轴承角度调整时适应支撑杆结构的端部位置变化。The solar single-axis tracking support comprising a dynamic triangular tracking support structure according to any one of claims 12, 13, 15, 17, 18, characterized in that it comprises an adjustment support 9 on which a plurality of equally spaced circular holes are arranged, The adjustment bracket is fixedly installed on the column, and the support rod structure passes through a circular hole of the adjustment bracket to adapt to the end position change of the support rod structure when the ellipsoidal adaptive bearing angle is adjusted.
  20. 如权利要求10所述的包含动态三角形跟踪支撑结构的太阳能单轴跟踪支架,其特征 在于椭球形自适应轴承的材料为铸铁、铸钢和铸铝等金属材料。The solar single-axis tracking support including a dynamic triangular tracking support structure according to claim 10, wherein the material of the ellipsoidal adaptive bearing is metal materials such as cast iron, cast steel, and cast aluminum.
  21. 一种包含前述权利要求1-20之一的动态三角形跟踪支撑结构的太阳能单轴跟踪支架的太阳能系统,其特征在于还包括太阳能电池板,太阳能电池板安装在主梁的上方。A solar energy system comprising a solar single-axis tracking support with a dynamic triangular tracking support structure according to any one of the preceding claims 1-20, characterized in that it further includes a solar panel installed above the main beam.
PCT/CN2019/110623 2019-10-11 2019-10-11 Photovoltaic tracking support containing dynamic triangular tracking supporting structure and system thereof WO2021068201A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107959463A (en) * 2017-12-26 2018-04-24 苏州金山太阳能科技有限公司 A kind of bearing housing supporting structure for solar energy tracking stent

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