WO2021063110A1 - Ultrathin conductive vibration diaphragm and loudspeaker - Google Patents

Ultrathin conductive vibration diaphragm and loudspeaker Download PDF

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Publication number
WO2021063110A1
WO2021063110A1 PCT/CN2020/108413 CN2020108413W WO2021063110A1 WO 2021063110 A1 WO2021063110 A1 WO 2021063110A1 CN 2020108413 W CN2020108413 W CN 2020108413W WO 2021063110 A1 WO2021063110 A1 WO 2021063110A1
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Prior art keywords
diaphragm
ultra
copper foil
conductive
inner copper
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PCT/CN2020/108413
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French (fr)
Chinese (zh)
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朱达云
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朱达云
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Publication of WO2021063110A1 publication Critical patent/WO2021063110A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/04Plane diaphragms
    • H04R7/06Plane diaphragms comprising a plurality of sections or layers
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/12Non-planar diaphragms or cones
    • H04R7/122Non-planar diaphragms or cones comprising a plurality of sections or layers

Definitions

  • the invention relates to the technical field of loudspeakers, in particular to an ultra-thin conductive diaphragm and loudspeakers.
  • Conventional loudspeaker structures generally include magnets, U-shaped irons, paper cones, voice coils, sound films, bouncing waves, and so on.
  • the existing loudspeakers are relatively large and thick, and the voice coil leads are easily broken, resulting in a relatively short life span of the loudspeaker, which cannot meet people's needs.
  • Chinese Patent Document CN201720323750.1 discloses a miniature loudspeaker, including a housing containing a vibration component and a magnetic circuit component.
  • the vibration component includes a diaphragm and a voice coil coupled below the diaphragm.
  • the voice coil has a lead wire.
  • a buffer spring pad is arranged between the electrical connection end of the lead wire and the lead-out end near the electrical connection end of the lead wire, and the buffer spring pad is fixed on the shell and wraps and clamps the lead wire. Since a buffer spring pad is arranged between the electrical connection end and the lead-out end to wrap and clamp the lead, the vibration transmitted through the lead is absorbed by the buffer spring pad, thereby isolating the vibration impact of the voice coil vibration on the lead and the FPCB solder joint , Which greatly extends the vibration life of the lead.
  • the cushion spring is arranged close to the electrical connection end of the lead, and while isolating the vibration, it will not interfere with the vibration of the voice coil. Therefore, while improving the reliability of the micro speaker, it will not affect its acoustic performance.
  • the voice coil is connected to the solder joint through the voice coil lead in a conventional structure.
  • the lead wire vibrates and is easily broken, causing damage to the speaker and reducing the service life of the speaker.
  • the present invention provides an ultra-thin conductive diaphragm and a speaker with the conductive diaphragm, which solves the problem that the voice coil lead of the existing speaker is easily broken and the speaker has a relatively low lifetime.
  • an ultra-thin conductive diaphragm including a conductive composite layer
  • the conductive composite layer includes an outer conductive portion, an inner copper foil portion, a connecting portion, and an insulating film adhered to the connecting portion
  • the outer conductive portion is provided with at least one inner copper foil portion
  • the connecting portion connects the outer conductive portion and the inner copper foil portion
  • the insulating film covers and adheres to the connecting portion respectively Side or/and lower side.
  • the outer conductive part is in the shape of dots, sheets, strips or rings; the inner copper foil part is in the shape of dots, sheets, strips or rings.
  • the conductive composite layer also includes at least one set of positive and negative electrode welding points; the positive and negative electrode welding points are arranged on the inner copper foil portion, or between the two inner copper foil portions, or from the inner copper foil portion Extend and connect to the two copper foil pieces of the two inner copper foil parts.
  • the outer conductive part is provided with a wire welding point; the wire welding point is arranged on an end of the outer conductive part or an extension part extending from the end of the outer conductive part.
  • the connecting portion has a ⁇ shape, an S shape, an M shape, a W shape, an I shape or a wave shape.
  • connection part is conductive metal
  • the thickness of the connection part is 0.05-1 mm
  • the width of the connection part is 0.05-3 mm.
  • the insulating film is a single-layer film or a 2-5 layer composite film, and each layer is bonded by an adhesive.
  • the material of the insulating film is selected from polyethylene phthalate (PET), polyether ether ketone (PEEK), polyether amine (PEA), polyethylene naphthalate (PEN), polyurethane (PU) Or one or several of polyether imide (PEI).
  • PET polyethylene phthalate
  • PEEK polyether ether ketone
  • PEA polyether amine
  • PEN polyethylene naphthalate
  • PU polyurethane
  • PEI polyether imide
  • the connecting portion is also provided with an elastic layer; the elastic layer is made of metal, plastic, carbon fiber or glass fiber; the elastic layer is located between the connecting portion and the insulating film, or on the outside of the insulating film.
  • the ultra-thin conductive diaphragm further includes a diaphragm, the diaphragm and the conductive composite layer are bonded together; the diaphragm has a middle part of the diaphragm, and the edge of the middle part of the diaphragm is adhered to one side
  • the inner copper foil portion; the edge of the middle portion of the diaphragm also extends out of the edge of the diaphragm R, and the middle portion of the edge of the diaphragm R bulges between the outer conductive portion and the inner copper foil portion, Its outer edge is adhered to the outer conductive part.
  • the material of the diaphragm is plastic, cloth, silk, rubber or foamed material; wherein, the plastic is selected from PEI, PET, PEN, PEEK, PMI or PU.
  • the middle part of the vibrating membrane bulges in a convex shape, or is attached to the insulating membrane in a plane.
  • the carcass is wood, metal, plastic, glass fiber, carbon fiber, cloth or rubber; wherein the metal is light metal such as aluminum, copper, titanium and their alloys, and the plastic is PEI, PET, PEN, PEEK, PMI or PU.
  • the R side of the diaphragm is configured as a single bulge or multiple continuous bulges.
  • the ultra-thin conductive diaphragm according to the present invention includes a conductive composite layer;
  • the conductive composite layer includes an outer conductive part, an inner copper foil part, a connecting part, and an adhesive attached to the connecting part.
  • the outer conductive portion is provided with at least one inner copper foil portion, the connecting portion connects the outer conductive portion and the inner copper foil portion, the insulating film covers and adheres to the connecting portion respectively The upper side or/and the lower side.
  • the inner copper foil is provided with positive and negative solder joints, and the voice coil can be directly connected to the positive and negative solder joints, thereby avoiding the use of voice coil leads and preventing The speaker is damaged due to the broken voice coil lead, which improves the service life of the speaker.
  • the application of the ultra-thin conductive diaphragm also simplifies the production process of the speaker and reduces the production cost.
  • the connecting part is not only a conductive function, but also a balanced support for the diaphragm, preventing insufficient support and resilience of the diaphragm to cause the diaphragm to lose balance when vibrating and cause distortion or noise, especially in M (vibration quality)
  • M vibration quality
  • the connecting part also has the function of enhancing the rigidity of the vibrating diaphragm carcass part, which can effectively suppress the distortion caused by the split vibration.
  • the ultra-thin conductive diaphragm described in the present application eliminates the voice coil lead, which not only reduces the product height, but also avoids the product defect rate caused by the voice coil lead.
  • the ultra-thin conductive diaphragm can be mass-produced on a large scale, which improves the consistency and yield of products.
  • the ultra-thin conductive diaphragm can be provided with a plurality of inner copper foil parts, and relatively can also form a multi-magnetic circuit array, which greatly improves the sensitivity of the product.
  • FIG. 1 is a schematic diagram of the structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
  • FIG. 2 is another structural diagram of the conductive composite layer 10 of the ultra-thin conductive diaphragm according to the present invention.
  • FIG. 3 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
  • FIG. 4 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
  • FIG. 5 is another structural schematic diagram of the conductive composite layer 10 of the ultra-thin conductive diaphragm according to the present invention.
  • FIG. 6 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
  • FIG. 7 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
  • FIG. 8 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
  • Fig. 9 is a cross-sectional view of the inner copper foil portion and the insulating film of the ultra-thin conductive diaphragm of the present invention.
  • FIG. 10 is a schematic diagram of another structure of the ultra-thin conductive diaphragm of the present invention.
  • FIG. 11 is a schematic diagram of another structure of the ultra-thin conductive diaphragm of the present invention.
  • Fig. 12 is a schematic diagram of another structure of the ultra-thin conductive diaphragm of the present invention.
  • an ultra-thin conductive diaphragm including a conductive composite layer 10
  • the conductive composite layer includes an outer conductive portion 13, an inner copper foil portion 12, a connecting portion 14, and adhered to the connecting portion 14 On the insulating film 11.
  • At least one inner copper foil portion 12 is provided in the outer conductive portion 13, and the connecting portion 14 connects the outer conductive portion 13 and the inner copper foil portion 12.
  • the outer conductive portion 13 is in the shape of a dot, sheet, strip or ring; the inner copper foil portion 12 is in the shape of a dot, sheet, strip or ring. It should be understood that the outer conductive portion 13 and the inner copper foil portion 12 of the present application only need to be able to achieve electrical conduction, and their shape and structure can be arbitrarily changed according to the user's design needs, so as to meet the requirements of different products.
  • the number and arrangement of the inner copper foil portions 12 can be set according to the needs of use.
  • the number of the inner copper foil portion 12 is one.
  • the ultra-thin conductive diaphragm shown in this embodiment is used for a single magnetic circuit speaker.
  • the ultra-thin conductive diaphragm 10 of the embodiment shown in FIG. 6 is used for a dual magnetic circuit speaker.
  • a voice coil can be mounted on each of the inner copper foil portions 12.
  • the ultra-thin conductive diaphragm 10 of the present invention further includes positive and negative electrode pads 15.
  • the positive and negative electrode pads 15 are a group and are arranged on the inner copper foil portion 12.
  • the positive and negative electrode pads 15 are two groups.
  • the positive and negative electrode pads 15 are two copper foil pieces extending from the inner copper foil portion 12 and connecting the two inner copper foil portions 12, and positive and negative electrode welding points are provided on them. It should be understood that the number and positions of the positive and negative electrode pads 15 can be flexibly set according to needs, which is not limited in the present invention.
  • the positive and negative electrode welding pads 15 are connected to the positive and negative electrodes of a voice coil, thereby avoiding the use of voice coil leads.
  • this structure solves the technical problem that the voice coil lead vibrates along with the diaphragm, which causes the voice coil lead to break and reduces the speaker's service life.
  • the voice coil is directly connected to the positive and negative electrode pads 15 during the process of installing the voice coil on the diaphragm, which is convenient for installation.
  • the outer conductive portion 13 is provided with a wire welding point 16, and the power wire is directly welded to the wire welding point 16, so as to prevent the power wire from passing through the super
  • the thin conductive diaphragm also avoids the loss of sound of the speaker due to the break of the power wire, thereby improving the quality of the speaker.
  • the wire welding point 16 may be arranged at any position of the outer conductive portion 13. In the embodiment shown in FIG. 3, the wire welding point 16 is arranged at the end of the outer conductive part 13, which makes the installation of the power wire more convenient compared with other positions.
  • the end of the outer conductive portion 13 has an extension to the outside, and the wire welding point 16 is provided on the extension.
  • the ultra-thin conductive diaphragm may be square or rectangular as shown in FIG. 4 and FIG. 6, or it may be round as shown in FIG. 5, or other shapes.
  • the application does not uniquely limit the shape of the ultra-thin conductive diaphragm.
  • the thickness of the inner copper foil part is generally between 2um and 135um, and the material of the inner copper foil part is rolled copper foil, copper foil, copper, conductive adhesive, etc.
  • rolled copper foil has the characteristics of high strength, flexibility, ductility, electroplating, and good conductivity.
  • the inner copper foil portion and the insulating film are connected by an adhesive.
  • the adhesive is a conventional adhesive in the field, such as glue.
  • the connecting portion 14 has a ⁇ shape, an M shape, a W shape, an S shape, an I shape or a wave shape and so on. It should be understood that the shape of the connecting portion 14 can be set as required, as long as the two ends are connected to the inner copper foil portion 12 and the conductive ring 13 so that the two can be electrically connected. Without departing from the basic concept of the present invention, any change in the shape of the connecting portion 14 should be regarded as falling within the protection scope defined by the claims of the present invention.
  • the connecting portion 14 also has the function of supporting the diaphragm in a balanced manner, preventing the following diaphragm from being insufficiently supported and resilient, causing the diaphragm to lose its balance when vibrating, causing distortion or noise, especially when the M (vibration mass) is large.
  • Diaphragm C (elasticity coefficient) cannot well control the movement of the voice coil bearing piston, and it is difficult to reduce F0 (lowest resonance frequency) to broaden the low frequency, and suppress the vibration amplitude to increase the speaker power.
  • connection part is a conductive metal material, such as copper foil, copper alloy, and the like.
  • the thickness of the connecting part is preferably 0.05-1 mm, and the width of the connecting part is preferably 0.05-3 mm. The thicker and wider the connecting portion, the stronger the supporting force, the higher the F0 (lowest resonance frequency), and the smaller the distortion. The softer the material of the connection part, the smaller the size, and the greater the amplitude.
  • the material of the outer conductive portion 13 is a conductive metal material, preferably copper foil.
  • the upper and lower sides of the connecting portion 14 are respectively adhered with the insulating film, or only the upper side or the lower side is adhered with the insulating film.
  • the peripheries of the upper and lower sides of the copper foil ring 12 are respectively covered and adhered to the insulating film 11.
  • the insulating film 11 is spread and bonded to each other.
  • the insulating film provides support for the inner copper foil portion 12, and the inner copper foil portion 12 also ensures the flatness and tension of the insulating film, preventing The insulation film is wrinkled, slack and deformed, reducing sound distortion.
  • the thickness of the insulating film is 3-6um
  • the thickness of the copper foil is 2-6um.
  • the ultra-thin conductive diaphragm greatly reduces the thickness and weight of the elastic wave, thereby providing a foundation for the speaker to be thinner and lighter.
  • the insulating film 11 is adhered to the periphery of the inner copper foil portion 12 by glue, and the remaining parts are adhered together by glue.
  • only one side of the inner copper foil portion 12 covers and adheres to the insulating film.
  • the insulating film is a single-layer film, or a 2-5 layer composite film, and each layer is bonded by an adhesive.
  • the material of each layer is selected from but not limited to polyethylene phthalate (PET), polyether ether ketone (PEEK), polyether amine (PEA), polyethylene naphthalate (PEN), polyurethane (PU) , Polyether imide (PEI).
  • PET polyethylene phthalate
  • PEEK polyether ether ketone
  • PEA polyether amine
  • PEN polyethylene naphthalate
  • PU polyurethane
  • PEI Polyether imide
  • the insulating film made of PET is resistant to low temperature and has poor toughness, and its thickness is 3-10um.
  • the insulating film made of PEEK has the characteristics of high temperature resistance, self-lubrication, wear resistance and fatigue resistance, and its thickness is 2-8um.
  • the insulating film made of PEN has better heat resistance and film strength, and its thickness is 2-5um.
  • the production process of the composite film is to coat a single-layer film with an adhesive, which is obtained by thermocompression bonding.
  • the single-layer film or the composite film is coated with an adhesive, bonded with the inner copper foil part by hot pressing, and then the frame is welded outside the inner copper foil part, formed and punched to obtain the ultra-thin conductive diaphragm.
  • the elastic layer is also provided on the connecting portion.
  • the elastic layer is made of metal, plastic, carbon fiber or glass fiber.
  • the elastic layer is located between the connecting portion and the insulating film, or located outside the insulating film.
  • the ultra-thin conductive diaphragm also includes a diaphragm, and the diaphragm and the conductive composite layer 10 are bonded together by hot pressing, and after forming, punching to form the ultra-thin Conductive diaphragm.
  • the diaphragm has a middle portion 21 of the diaphragm, and the edge of the middle portion 21 of the diaphragm is adhered to the periphery of the insulating film 11 on one side.
  • the diaphragm R side 22 is also extended from the periphery of the middle portion 21 of the diaphragm.
  • the diaphragm R side 22 bulges between the outer conductive portion 13 and the inner copper foil portion 12, and the outer edge is adhered to the The outer conductive portion 13 is on.
  • the diaphragm portion 21 and the R side 22 of the diaphragm are integrally formed or separated separately, and are bonded together by an adhesive.
  • the material of the diaphragm is plastic, cloth, silk, rubber or foam material.
  • the material of the diaphragm when it is a plastic material, it includes PEI, PET, PEN, PEEK, PMI or PU.
  • the edge of the middle portion 21 of the diaphragm is adhered to the periphery of the insulating film 11 on one side, and the middle portion is convexly swollen, or as shown in FIG. , Attached to the insulating film 11 in a plane.
  • the diaphragm R side 22 can also be configured as a single bulge or multiple continuous bulges.
  • the rigidity of the diaphragm is small, and low-frequency sound effects are crossed, which is suitable for high-frequency.
  • a carcass 24 is provided thereon.
  • the carcass 24 increases the rigidity of the ultra-thin conductive diaphragm and can be suitable for full-range audio.
  • the carcass 24 is made of wood, metal, plastic, glass fiber, carbon fiber, cloth, rubber, or plastic.
  • the metals are light metals such as aluminum, copper, titanium and their alloys
  • the plastics are PEI, PET, PEN, PEEK, PMI or PU.
  • the diaphragm portion and the R side of the diaphragm may also be a composite structure in which the above materials are bonded to two layers.
  • the outer side of the diaphragm R side 22 is further provided with a frame 23, and the frame 23 and the outer conductive portion 13 are adhered by an adhesive.
  • the frame 23 may be a hard frame or a soft frame. When the frame is a hard frame, its material is metal, plastic, wood, glass fiber or carbon fiber. When the frame is a soft frame, its material is rubber, PU, etc.
  • a speaker with the above-mentioned ultra-thin conductive diaphragm is provided.
  • the speaker may be a single magnetic speaker, a dual magnetic speaker or a multi-magnetic speaker.
  • the ultra-thin conductive diaphragm has only one inner copper foil part 12, or although there are two or more inner copper foil parts, only one inner copper foil part is welded There is a voice coil.
  • the speaker when the speaker is a dual magnetic speaker, the ultra-thin conductive diaphragm 10 has at least two inner copper foil portions 2, and the two inner copper foil portions 12 are both welded with voice coils.
  • the speaker of the present invention has a general conventional speaker structure, which is common knowledge that should be known to those skilled in the art, and the present invention will not be repeated here.

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  • Multimedia (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)

Abstract

The present invention provides an ultrathin conductive vibration diaphragm, comprising a conductive composite layer. The conductive composite layer comprises an outer conductive portion, an inner copper foil portion, a connection portion, and an insulating film adhered on the connection portion; at least one inner copper foil portion is provided in the outer conductive portion; the connection portion connects the outer conductive portion with the inner copper foil portion; the insulating film covers and is separately adhered on the upper side surface and/or the lower side surface of the connection portion. In the ultrathin conductive vibration diaphragm of the present invention, a positive electrode pad and a negative electrode pad are provided in the middle part of an inner copper foil, and a voice coil can be directly connected to the positive electrode pad and the negative electrode pad, thereby avoiding using a voice coil lead wire, preventing a loudspeaker from being damaged due to the breakage of the voice coil lead wire, and prolonging the service life of the loudspeaker.

Description

一种超薄导电振膜和扬声器Ultra-thin conductive diaphragm and loudspeaker 技术领域Technical field
本发明涉及扬声器技术领域,具体地,涉及一种超薄导电振膜和扬声器。The invention relates to the technical field of loudspeakers, in particular to an ultra-thin conductive diaphragm and loudspeakers.
背景技术Background technique
常规的扬声器结构一般包括磁铁、U形铁、纸盆、音圈,音膜、弹波等。现有的扬声其体积比较大和厚重,音圈引线容易断裂,造成扬声器寿命较低,不能满足人们的需求。如中国专利文献CN201720323750.1公开了一种微型扬声器,包括外壳,该外壳内收容有振动组件和磁路组件,振动组件包括振膜和结合于振膜下方的音圈,音圈具有引线,在引线电连接端与引线引出端之间靠近引线电连接端处设有缓冲弹垫,该缓冲弹垫固接于外壳上且包裹夹持引线。由于在电连接端与引出端之间设置缓冲弹垫对引线包裹夹持,经引线传导过来的振动被该缓冲弹垫进行了吸收,从而隔离了音圈振动对引线与FPCB焊点的振动冲击,极大的延长了引线的振动寿命。缓冲弹垫设置在靠近引线电连接端处,在隔离振动的同时,又不会干涉音圈的振动,因此在提高微型扬声器的可靠性的同时,也不会对其声学性能产生影响。Conventional loudspeaker structures generally include magnets, U-shaped irons, paper cones, voice coils, sound films, bouncing waves, and so on. The existing loudspeakers are relatively large and thick, and the voice coil leads are easily broken, resulting in a relatively short life span of the loudspeaker, which cannot meet people's needs. For example, Chinese Patent Document CN201720323750.1 discloses a miniature loudspeaker, including a housing containing a vibration component and a magnetic circuit component. The vibration component includes a diaphragm and a voice coil coupled below the diaphragm. The voice coil has a lead wire. A buffer spring pad is arranged between the electrical connection end of the lead wire and the lead-out end near the electrical connection end of the lead wire, and the buffer spring pad is fixed on the shell and wraps and clamps the lead wire. Since a buffer spring pad is arranged between the electrical connection end and the lead-out end to wrap and clamp the lead, the vibration transmitted through the lead is absorbed by the buffer spring pad, thereby isolating the vibration impact of the voice coil vibration on the lead and the FPCB solder joint , Which greatly extends the vibration life of the lead. The cushion spring is arranged close to the electrical connection end of the lead, and while isolating the vibration, it will not interfere with the vibration of the voice coil. Therefore, while improving the reliability of the micro speaker, it will not affect its acoustic performance.
在扬声器中,音圈通过音圈引线与焊点连接为常规结构。然而,音圈转动过程中,引线随之振动,极容易断裂,造成扬声器损坏,减低了扬声器的使用寿命。In the loudspeaker, the voice coil is connected to the solder joint through the voice coil lead in a conventional structure. However, during the rotation of the voice coil, the lead wire vibrates and is easily broken, causing damage to the speaker and reducing the service life of the speaker.
另外,随着技术的发展,生活中电子设备向轻薄化,小型化方向发展,这也要求人们降低扬声器的厚度,生产出更轻薄的产品。In addition, with the development of technology, electronic devices in daily life are becoming lighter, thinner, and smaller. This also requires people to reduce the thickness of speakers and produce thinner and lighter products.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供了一种超薄导电振膜和具有该导电 振膜的扬声器,解决现有扬声器音圈引线容易断裂,造成扬声器寿命较低的问题。In order to overcome the shortcomings of the prior art, the present invention provides an ultra-thin conductive diaphragm and a speaker with the conductive diaphragm, which solves the problem that the voice coil lead of the existing speaker is easily broken and the speaker has a relatively low lifetime.
本发明的技术方案根据下:一种超薄导电振膜,包括导电复合层;该导电复合层包括外导电部、内铜箔部、连接部、以及粘附在所述连接部上的绝缘膜;所述外导电部内设有至少一个内铜箔部,所述连接部连接所述外导电部和所述内铜箔部,所述绝缘膜覆盖并分别粘附在所述连接部的上侧面或/和下侧面。The technical scheme of the present invention is based on the following: an ultra-thin conductive diaphragm, including a conductive composite layer; the conductive composite layer includes an outer conductive portion, an inner copper foil portion, a connecting portion, and an insulating film adhered to the connecting portion The outer conductive portion is provided with at least one inner copper foil portion, the connecting portion connects the outer conductive portion and the inner copper foil portion, and the insulating film covers and adheres to the connecting portion respectively Side or/and lower side.
所述外导电部为点状、片状、长条状或环状;所述内铜箔部为点状、片状、长条状或环状。The outer conductive part is in the shape of dots, sheets, strips or rings; the inner copper foil part is in the shape of dots, sheets, strips or rings.
所述导电复合层还包括至少一组正、负极焊接点;所述正、负极焊接点设置在内铜箔部上,或两所述内铜箔部之间,或自所述内铜箔部延伸而出并连接两所述内铜箔部的两铜箔片上。The conductive composite layer also includes at least one set of positive and negative electrode welding points; the positive and negative electrode welding points are arranged on the inner copper foil portion, or between the two inner copper foil portions, or from the inner copper foil portion Extend and connect to the two copper foil pieces of the two inner copper foil parts.
所述外导电部上设有导线焊接点;所述导线焊接点设置在所述外导电部的端部,或自所述外导电部的端部延伸出的延伸部上。The outer conductive part is provided with a wire welding point; the wire welding point is arranged on an end of the outer conductive part or an extension part extending from the end of the outer conductive part.
所述连接部呈∫形、S形、M形、W形、I形或波浪形。The connecting portion has a ∫ shape, an S shape, an M shape, a W shape, an I shape or a wave shape.
所述连接部的材质为导电金属,所述连接部的厚度为0.05-1mm,所述连接部的宽度为0.05-3mm。The material of the connection part is conductive metal, the thickness of the connection part is 0.05-1 mm, and the width of the connection part is 0.05-3 mm.
所述绝缘膜为单层膜或2-5层复合膜,各层之间通过黏胶剂粘结。The insulating film is a single-layer film or a 2-5 layer composite film, and each layer is bonded by an adhesive.
所述绝缘膜的材质选自苯二甲酸乙二醇酯(PET)、聚醚醚酮(PEEK)、聚醚胺(PEA)、聚萘二甲酸乙二醇酯(PEN)、聚氨酯(PU)或聚醚亚酰胺(PEI)中的一种或数种。The material of the insulating film is selected from polyethylene phthalate (PET), polyether ether ketone (PEEK), polyether amine (PEA), polyethylene naphthalate (PEN), polyurethane (PU) Or one or several of polyether imide (PEI).
所述连接部上还设有一弹性层;该弹性层材质为金属、塑料、碳纤维或玻璃纤维;所述弹性层位于所述连接部和所述绝缘膜之间,或位于所述绝缘膜外侧。The connecting portion is also provided with an elastic layer; the elastic layer is made of metal, plastic, carbon fiber or glass fiber; the elastic layer is located between the connecting portion and the insulating film, or on the outside of the insulating film.
所述的超薄导电振膜,还包括振膜,所述振膜与所述导电复合层粘合在一起;所述振膜具有振膜中部,所述振膜中部的边缘粘附在一侧的所述内铜箔部 上;所述振膜中部的边缘还延伸出振膜R边,所述振膜R边的中部鼓起在所述外导电部和所述内铜箔部之间,其外缘粘附在所述外导电部上。The ultra-thin conductive diaphragm further includes a diaphragm, the diaphragm and the conductive composite layer are bonded together; the diaphragm has a middle part of the diaphragm, and the edge of the middle part of the diaphragm is adhered to one side The inner copper foil portion; the edge of the middle portion of the diaphragm also extends out of the edge of the diaphragm R, and the middle portion of the edge of the diaphragm R bulges between the outer conductive portion and the inner copper foil portion, Its outer edge is adhered to the outer conductive part.
所述振膜的材质为塑料、布,蚕丝,橡胶或发泡材料;其中,塑料选自PEI、PET、PEN、PEEK、PMI或PU。The material of the diaphragm is plastic, cloth, silk, rubber or foamed material; wherein, the plastic is selected from PEI, PET, PEN, PEEK, PMI or PU.
所述振膜中部呈凸形鼓起,或呈平面贴合在绝缘膜上。The middle part of the vibrating membrane bulges in a convex shape, or is attached to the insulating membrane in a plane.
所述振膜中部呈平面贴合在绝缘膜上时,其上粘附有胴体。When the middle part of the diaphragm is flatly attached to the insulating film, a carcass is adhered to it.
所述胴体为木质、金属、塑胶、玻纤、碳纤维、布或橡胶;其中,金属为铝、铜,钛及其合金等轻质金属,塑料为PEI、PET、PEN、PEEK、PMI或PU。The carcass is wood, metal, plastic, glass fiber, carbon fiber, cloth or rubber; wherein the metal is light metal such as aluminum, copper, titanium and their alloys, and the plastic is PEI, PET, PEN, PEEK, PMI or PU.
所述振膜R边设置为单个鼓起或多个连续的鼓起。The R side of the diaphragm is configured as a single bulge or multiple continuous bulges.
一种扬声器,具有上述的超薄导电振膜。A speaker having the above-mentioned ultra-thin conductive diaphragm.
本发明的有益效果为:本发明所述的超薄导电振膜,包括导电复合层;该导电复合层包括外导电部、内铜箔部、连接部、以及粘附在所述连接部上的绝缘膜;所述外导电部内设有至少一个内铜箔部,所述连接部连接所述外导电部和所述内铜箔部,所述绝缘膜覆盖并分别粘附在所述连接部的上侧面或/和下侧面。所述超薄导电振膜用于生产扬声器时,所述内铜箔部上设置有正、负极焊点,音圈能够直接与正、负极焊点连接,从而避免了使用音圈引线,防止了因音圈引线断裂造成的扬声器损坏,提高了扬声器的使用寿命。从生产上来讲,应用所述超薄导电振膜也简化了扬声器的生产工艺,降低了生产成本。所述连接部不只是导电作用,还能起到平衡支撑振膜的作用,防止振膜支撑力度与回弹力不够导致振膜在振动时失去平衡导致失真或杂音,特别是在M(振动质量)大时振膜C(弹性系数)不能很好的控制音圈呈活塞运动,很难降低F0拓宽低频,并抑制了振动幅度无法把扬声器承受功率做大。所述连接部还有对振动膜片胴体部分增强刚性的作用,可以有效抑制分割振动引起的失真。The beneficial effects of the present invention are: the ultra-thin conductive diaphragm according to the present invention includes a conductive composite layer; the conductive composite layer includes an outer conductive part, an inner copper foil part, a connecting part, and an adhesive attached to the connecting part. Insulating film; the outer conductive portion is provided with at least one inner copper foil portion, the connecting portion connects the outer conductive portion and the inner copper foil portion, the insulating film covers and adheres to the connecting portion respectively The upper side or/and the lower side. When the ultra-thin conductive diaphragm is used to produce speakers, the inner copper foil is provided with positive and negative solder joints, and the voice coil can be directly connected to the positive and negative solder joints, thereby avoiding the use of voice coil leads and preventing The speaker is damaged due to the broken voice coil lead, which improves the service life of the speaker. In terms of production, the application of the ultra-thin conductive diaphragm also simplifies the production process of the speaker and reduces the production cost. The connecting part is not only a conductive function, but also a balanced support for the diaphragm, preventing insufficient support and resilience of the diaphragm to cause the diaphragm to lose balance when vibrating and cause distortion or noise, especially in M (vibration quality) When the diaphragm C (elasticity coefficient) is large, it cannot control the voice coil as the piston movement, and it is difficult to reduce the F0 to broaden the low frequency, and suppress the vibration amplitude to increase the speaker power. The connecting part also has the function of enhancing the rigidity of the vibrating diaphragm carcass part, which can effectively suppress the distortion caused by the split vibration.
另外,本申请所述超薄导电振膜,取消了音圈引线,不仅可以降低产品高 度,还避免了因音圈引线造成的产品不良率。In addition, the ultra-thin conductive diaphragm described in the present application eliminates the voice coil lead, which not only reduces the product height, but also avoids the product defect rate caused by the voice coil lead.
所述超薄导电振膜,可以规模化批量生产,提高了产品的一致性和良品率。The ultra-thin conductive diaphragm can be mass-produced on a large scale, which improves the consistency and yield of products.
所述的超薄导电振膜,可以设置多个内铜箔部,相对的也能形成多磁路阵列,大大提高了产品的灵敏度。The ultra-thin conductive diaphragm can be provided with a plurality of inner copper foil parts, and relatively can also form a multi-magnetic circuit array, which greatly improves the sensitivity of the product.
附图说明:Description of the drawings:
图1为本发明所述超薄导电振膜的导电复合层10的结构示意图。FIG. 1 is a schematic diagram of the structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
图2为本发明所述超薄导电振膜的导电复合层10的另一结构示意图。FIG. 2 is another structural diagram of the conductive composite layer 10 of the ultra-thin conductive diaphragm according to the present invention.
图3为本发明所述超薄导电振膜的导电复合层10的再一结构示意图。FIG. 3 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
图4为本发明所述超薄导电振膜的导电复合层10的又一结构示意图。FIG. 4 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
图5为本发明所述超薄导电振膜的导电复合层10的又一结构示意图。FIG. 5 is another structural schematic diagram of the conductive composite layer 10 of the ultra-thin conductive diaphragm according to the present invention.
图6为本发明所述超薄导电振膜的导电复合层10的又一结构示意图。FIG. 6 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
图7为本发明所述超薄导电振膜的导电复合层10的又一结构示意图。FIG. 7 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
图8为本发明所述超薄导电振膜的导电复合层10的又一结构示意图。FIG. 8 is a schematic diagram of another structure of the conductive composite layer 10 of the ultra-thin conductive diaphragm of the present invention.
图9为本发明所述超薄导电振膜的内铜箔部和绝缘膜的剖视图。Fig. 9 is a cross-sectional view of the inner copper foil portion and the insulating film of the ultra-thin conductive diaphragm of the present invention.
图10为本发明所述超薄导电振膜的又一结构示意图。FIG. 10 is a schematic diagram of another structure of the ultra-thin conductive diaphragm of the present invention.
图11为本发明所述超薄导电振膜的又一结构示意图。FIG. 11 is a schematic diagram of another structure of the ultra-thin conductive diaphragm of the present invention.
图12为本发明所述超薄导电振膜的又一结构示意图。Fig. 12 is a schematic diagram of another structure of the ultra-thin conductive diaphragm of the present invention.
具体实施方式Detailed ways
为了使本发明的发明目的,技术方案及技术效果更加清楚明白,下面结合具体实施方式对本发明做进一步的说明。应理解,此处所描述的具体实施例及相关附图,仅用于解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and technical effects of the present invention clearer and clearer, the present invention will be further described below in conjunction with specific embodiments. It should be understood that the specific embodiments and related drawings described here are only used to explain the present invention, but not to limit the present invention.
参照图1-图8,一种超薄导电振膜,包括导电复合层10,该导电复合层包括外导电部13,内铜箔部12,连接部14,以及粘附在所述连接部14上的绝缘膜11。所述外导电部13内设有至少一个内铜箔部12,所述连接部14连接所述外导电部13和所述内铜箔部12。1 to 8, an ultra-thin conductive diaphragm, including a conductive composite layer 10, the conductive composite layer includes an outer conductive portion 13, an inner copper foil portion 12, a connecting portion 14, and adhered to the connecting portion 14 On the insulating film 11. At least one inner copper foil portion 12 is provided in the outer conductive portion 13, and the connecting portion 14 connects the outer conductive portion 13 and the inner copper foil portion 12.
参照图1-图4,所述外导电部13为点状、片状、长条状或环状;所述内铜箔部12为点状、片状、长条状或环状。应理解,本申请所述外导电部13和所述内铜箔部12只要能够实现电通导即可,其形状和结构可以根据使用者的设计需要任意变化,从而满足不同产品的要求。1 to 4, the outer conductive portion 13 is in the shape of a dot, sheet, strip or ring; the inner copper foil portion 12 is in the shape of a dot, sheet, strip or ring. It should be understood that the outer conductive portion 13 and the inner copper foil portion 12 of the present application only need to be able to achieve electrical conduction, and their shape and structure can be arbitrarily changed according to the user's design needs, so as to meet the requirements of different products.
本申请中,所述内铜箔部12的个数和排列方式,可以依据使用的需要而设置。例如,在图4所示的实施例中,所述内铜箔部12为一个。该实施例所示的超薄导电振膜用于单磁路扬声器。在图6所示的实施例中,所述内铜箔部12设置为2个。图6所示的实施例的超薄导电振膜10用于双磁路扬声器。图7所示的实施例中,所述内铜箔部12设置为4个。应理解,所述内铜箔部12还可以根据需要设置更多。每个所述内铜箔部12上都能安装音圈。In this application, the number and arrangement of the inner copper foil portions 12 can be set according to the needs of use. For example, in the embodiment shown in FIG. 4, the number of the inner copper foil portion 12 is one. The ultra-thin conductive diaphragm shown in this embodiment is used for a single magnetic circuit speaker. In the embodiment shown in FIG. 6, there are two inner copper foil portions 12. The ultra-thin conductive diaphragm 10 of the embodiment shown in FIG. 6 is used for a dual magnetic circuit speaker. In the embodiment shown in FIG. 7, there are four inner copper foil portions 12. It should be understood that the inner copper foil portion 12 can also be provided with more as required. A voice coil can be mounted on each of the inner copper foil portions 12.
本发明所述的超薄导电振膜10,还包括正、负极焊盘15。在本发明的一些实施例中,如图1和图4所示,所述正、负极焊盘15为一组,设置在所述内铜箔部12上。在本发明的另一些实施例中,如图6所示,所述正、负极焊盘15为两组。所述正、负极焊盘15为自所述内铜箔部12延伸而出并连接两所述内铜箔部12的两铜箔片,其上设有正、负极焊接点。应理解,所述正、负极焊盘15数量和位置都可以根据需要灵活设置,本发明对此不进行限定。The ultra-thin conductive diaphragm 10 of the present invention further includes positive and negative electrode pads 15. In some embodiments of the present invention, as shown in FIG. 1 and FIG. 4, the positive and negative electrode pads 15 are a group and are arranged on the inner copper foil portion 12. In other embodiments of the present invention, as shown in FIG. 6, the positive and negative electrode pads 15 are two groups. The positive and negative electrode pads 15 are two copper foil pieces extending from the inner copper foil portion 12 and connecting the two inner copper foil portions 12, and positive and negative electrode welding points are provided on them. It should be understood that the number and positions of the positive and negative electrode pads 15 can be flexibly set according to needs, which is not limited in the present invention.
所述正、负极焊接盘15与一音圈的正、负极连接,从而避免使用音圈引线。这种结构一方面解决了音圈引线随着振膜振动,导致音圈引线断裂,减低扬声器寿命的技术问题。另一方面,所述超薄导电振膜生产过程中,音圈安装在振动膜的过程中,直接将音圈与正、负极焊盘15连接,安装方便。The positive and negative electrode welding pads 15 are connected to the positive and negative electrodes of a voice coil, thereby avoiding the use of voice coil leads. On the one hand, this structure solves the technical problem that the voice coil lead vibrates along with the diaphragm, which causes the voice coil lead to break and reduces the speaker's service life. On the other hand, during the production process of the ultra-thin conductive diaphragm, the voice coil is directly connected to the positive and negative electrode pads 15 during the process of installing the voice coil on the diaphragm, which is convenient for installation.
本发明的另一些实施例中,如图6所示,所述外导电部13上设有导线焊接点16,电源导线直接焊接在该导线焊接点16处,从而避免电源导线穿过所述超薄导电振膜,也就避免了由于电源导线断裂导致的扬声器失声,从而提高了 扬声器的质量。应理解,所述导线焊接点16可以设置在外导电部13的任意位置。在图3所示的实施例中,所述导线焊接点16设置在所述外导电部13的端部,与设置在其他位置相比,使得电源导线的安装更加便捷。在如图5所示的实施中,所述外导电部13的端部向外设一延伸部,该延伸部上设有所述导线焊接点16。In other embodiments of the present invention, as shown in FIG. 6, the outer conductive portion 13 is provided with a wire welding point 16, and the power wire is directly welded to the wire welding point 16, so as to prevent the power wire from passing through the super The thin conductive diaphragm also avoids the loss of sound of the speaker due to the break of the power wire, thereby improving the quality of the speaker. It should be understood that the wire welding point 16 may be arranged at any position of the outer conductive portion 13. In the embodiment shown in FIG. 3, the wire welding point 16 is arranged at the end of the outer conductive part 13, which makes the installation of the power wire more convenient compared with other positions. In the implementation shown in FIG. 5, the end of the outer conductive portion 13 has an extension to the outside, and the wire welding point 16 is provided on the extension.
所述超薄导电振膜既可以是如图4和图6所示的方形或长方形,也可以是如图5所述的圆形,或其他形状。本申请对所述述超薄导电振膜的形状不唯一限定。The ultra-thin conductive diaphragm may be square or rectangular as shown in FIG. 4 and FIG. 6, or it may be round as shown in FIG. 5, or other shapes. The application does not uniquely limit the shape of the ultra-thin conductive diaphragm.
在本发明的一些实施例中,所述内铜箔部的厚度一般在2um-135um之间,所述内铜箔部材质为压延铜箔,铜箔,铜,导电胶等。其中,压延铜箔具有强度高、弯曲性、延展性、电镀性、导电性好等特点。In some embodiments of the present invention, the thickness of the inner copper foil part is generally between 2um and 135um, and the material of the inner copper foil part is rolled copper foil, copper foil, copper, conductive adhesive, etc. Among them, rolled copper foil has the characteristics of high strength, flexibility, ductility, electroplating, and good conductivity.
在本发明的一些实施例中,所述内铜箔部与所述绝缘膜通过黏胶剂连接。所述黏胶剂为本领域常规黏胶剂,例如胶水。In some embodiments of the present invention, the inner copper foil portion and the insulating film are connected by an adhesive. The adhesive is a conventional adhesive in the field, such as glue.
在本发明的一些实施例中,所述连接部14呈∫形,M形,W形,S形,I形或波浪形等等。应理解,所述连接部14的形状可以根据需要设置,只要满足两端连接所述内铜箔部12和所述导电环13,使二者能够形成电通导即可。在不脱离本发明基本构思的前提下,所述连接部14形状的任意变化,均应视为在本发明权利要求限定的保护范围之内。In some embodiments of the present invention, the connecting portion 14 has a ∫ shape, an M shape, a W shape, an S shape, an I shape or a wave shape and so on. It should be understood that the shape of the connecting portion 14 can be set as required, as long as the two ends are connected to the inner copper foil portion 12 and the conductive ring 13 so that the two can be electrically connected. Without departing from the basic concept of the present invention, any change in the shape of the connecting portion 14 should be regarded as falling within the protection scope defined by the claims of the present invention.
所述连接部14还具有平衡支撑振膜的作用,防止下述的振膜支撑力度与回弹力不够导致振膜在振动时失去平衡导致失真或杂音,特别是在M(振动质量)大时传统膜C(弹性系数)不能很好的控制音圈承活塞运动,很难降低F0(最低共振频率)拓宽低频,并抑制了振动幅度无法把扬声器承受功率做大。The connecting portion 14 also has the function of supporting the diaphragm in a balanced manner, preventing the following diaphragm from being insufficiently supported and resilient, causing the diaphragm to lose its balance when vibrating, causing distortion or noise, especially when the M (vibration mass) is large. Diaphragm C (elasticity coefficient) cannot well control the movement of the voice coil bearing piston, and it is difficult to reduce F0 (lowest resonance frequency) to broaden the low frequency, and suppress the vibration amplitude to increase the speaker power.
所述连接部14的数量、形状、材质、厚度、宽度尺寸等都对声音特性产生影响。通常,所述连接部的材质为导电金属材质,例如铜箔,铜合金等。所述连接部的厚度优选0.05-1mm,所述连接部的宽度优选0.05-3mm。所述连接部越厚越宽,支撑力越强,F0(最低共振频率)越高,失真越小。所述连接部材质越软,尺寸越小,振幅越大。The number, shape, material, thickness, width, etc. of the connecting portions 14 all affect the sound characteristics. Generally, the material of the connection part is a conductive metal material, such as copper foil, copper alloy, and the like. The thickness of the connecting part is preferably 0.05-1 mm, and the width of the connecting part is preferably 0.05-3 mm. The thicker and wider the connecting portion, the stronger the supporting force, the higher the F0 (lowest resonance frequency), and the smaller the distortion. The softer the material of the connection part, the smaller the size, and the greater the amplitude.
在本发明的一些实施例中,所述外导电部13的材质为导电金属材质,优选铜箔。In some embodiments of the present invention, the material of the outer conductive portion 13 is a conductive metal material, preferably copper foil.
参照图9,在本发明的一些实施例中,所述连接部14的上、下两侧面分别粘附有所述绝缘膜,或者仅上侧面或下侧面粘附所述绝缘膜。Referring to FIG. 9, in some embodiments of the present invention, the upper and lower sides of the connecting portion 14 are respectively adhered with the insulating film, or only the upper side or the lower side is adhered with the insulating film.
在本发明的一些实施例中,所述铜箔环12的上、下两侧面周边分别覆盖并粘附绝缘膜11。所述铜箔环12的环内,所述绝缘膜11铺满并相互粘结。本申请所述的超薄导电振膜,所述绝缘膜为所述内铜箔部12提供了支撑,所述内铜箔部12也保证了所述绝缘膜的平整度和张紧度,防止绝缘膜皱褶,松弛和变形,降低音效失真。所述超薄导电振膜中,所述绝缘膜的厚度为3-6um,所述铜箔的厚度为2-6um。相比传统的的铝箔弹波,所述超薄导电振膜极大的降低了弹波的厚度和重量,从而为扬声器向更薄,更轻化发展提供了基础。所述绝缘膜11通过胶水粘附在所述内铜箔部12周边,其余部分通过胶水叠合粘附在一起。In some embodiments of the present invention, the peripheries of the upper and lower sides of the copper foil ring 12 are respectively covered and adhered to the insulating film 11. In the ring of the copper foil ring 12, the insulating film 11 is spread and bonded to each other. In the ultra-thin conductive diaphragm described in the present application, the insulating film provides support for the inner copper foil portion 12, and the inner copper foil portion 12 also ensures the flatness and tension of the insulating film, preventing The insulation film is wrinkled, slack and deformed, reducing sound distortion. In the ultra-thin conductive diaphragm, the thickness of the insulating film is 3-6um, and the thickness of the copper foil is 2-6um. Compared with the traditional aluminum foil elastic wave, the ultra-thin conductive diaphragm greatly reduces the thickness and weight of the elastic wave, thereby providing a foundation for the speaker to be thinner and lighter. The insulating film 11 is adhered to the periphery of the inner copper foil portion 12 by glue, and the remaining parts are adhered together by glue.
在本发明的另一些实施例中,所述内铜箔部12仅一侧面周边覆盖并粘附所述绝缘膜。In other embodiments of the present invention, only one side of the inner copper foil portion 12 covers and adheres to the insulating film.
在本发明的一些实施例中,所述绝缘膜为单层膜,或2-5层复合膜,各层之间通过黏胶剂粘结。各层材质选自但不限于苯二甲酸乙二醇酯(PET),聚醚醚酮(PEEK),聚醚胺(PEA),聚萘二甲酸乙二醇酯(PEN),聚氨酯(PU),聚醚亚酰胺(PEI)。其中,PET材质的绝缘膜耐低温,韧性较差,其厚度为 3-10um。PEEK材质的绝缘膜具有耐高温、自润滑、耐磨损和抗疲劳等特性,其厚度为2-8um。PEN材质的绝缘膜耐热性、薄膜强度较好,其厚度为2-5um。PU材质的绝缘膜具有高强度、抗撕裂、耐磨等特性,其厚度为10-35um。In some embodiments of the present invention, the insulating film is a single-layer film, or a 2-5 layer composite film, and each layer is bonded by an adhesive. The material of each layer is selected from but not limited to polyethylene phthalate (PET), polyether ether ketone (PEEK), polyether amine (PEA), polyethylene naphthalate (PEN), polyurethane (PU) , Polyether imide (PEI). Among them, the insulating film made of PET is resistant to low temperature and has poor toughness, and its thickness is 3-10um. The insulating film made of PEEK has the characteristics of high temperature resistance, self-lubrication, wear resistance and fatigue resistance, and its thickness is 2-8um. The insulating film made of PEN has better heat resistance and film strength, and its thickness is 2-5um. The insulating film made of PU material has the characteristics of high strength, tear resistance and wear resistance, and its thickness is 10-35um.
复合膜的生产过程为将单层膜涂覆黏胶剂,通过热压粘合得到。单层膜或复合膜上涂覆黏胶剂,通过热压与内铜箔部粘合,而后在内铜箔部外焊接边框,成型后冲切,得到所述超薄导电振膜。The production process of the composite film is to coat a single-layer film with an adhesive, which is obtained by thermocompression bonding. The single-layer film or the composite film is coated with an adhesive, bonded with the inner copper foil part by hot pressing, and then the frame is welded outside the inner copper foil part, formed and punched to obtain the ultra-thin conductive diaphragm.
所述连接部上还设有一弹性层。该弹性层材质为金属、塑料、碳纤维或玻璃纤维。所述弹性层位于所述连接部和所述绝缘膜之间,或位于所述绝缘膜外侧。An elastic layer is also provided on the connecting portion. The elastic layer is made of metal, plastic, carbon fiber or glass fiber. The elastic layer is located between the connecting portion and the insulating film, or located outside the insulating film.
如图10-图12所示,所述超薄导电振膜还包括振膜,所述振膜与所述导电复合层10通过热压粘合在一起,成型后,冲切形成所述超薄导电振膜。所述振膜具有振膜中部21,所述振膜中部21边缘粘附贴合在一侧的所述绝缘膜11周边上。所述振膜中部21周边还延伸出振膜R边22,所述振膜R边22鼓起在所述外导电部13和所述内铜箔部12之间,其外缘粘附在所述外导电部13上。所述振膜部21和所述振膜R边22一体成型或分别分型,通过黏胶剂粘合在一起。As shown in FIGS. 10-12, the ultra-thin conductive diaphragm also includes a diaphragm, and the diaphragm and the conductive composite layer 10 are bonded together by hot pressing, and after forming, punching to form the ultra-thin Conductive diaphragm. The diaphragm has a middle portion 21 of the diaphragm, and the edge of the middle portion 21 of the diaphragm is adhered to the periphery of the insulating film 11 on one side. The diaphragm R side 22 is also extended from the periphery of the middle portion 21 of the diaphragm. The diaphragm R side 22 bulges between the outer conductive portion 13 and the inner copper foil portion 12, and the outer edge is adhered to the The outer conductive portion 13 is on. The diaphragm portion 21 and the R side 22 of the diaphragm are integrally formed or separated separately, and are bonded together by an adhesive.
所述振膜的材质为塑料、布,蚕丝,橡胶或发泡材料。其中,当所述所述振膜的材质为塑料材质时,包括PEI、PET、PEN、PEEK、PMI或PU等。The material of the diaphragm is plastic, cloth, silk, rubber or foam material. Wherein, when the material of the diaphragm is a plastic material, it includes PEI, PET, PEN, PEEK, PMI or PU.
如图11和图12所示,可选择地,所述振膜中部21边缘粘附贴合在一侧的所述绝缘膜11周边上,其中部呈凸形鼓起,或如图10所示,呈平面贴合在绝缘膜11上。所述振膜R边22也可设置为单个鼓起部或多个连续的鼓起部。As shown in FIGS. 11 and 12, optionally, the edge of the middle portion 21 of the diaphragm is adhered to the periphery of the insulating film 11 on one side, and the middle portion is convexly swollen, or as shown in FIG. , Attached to the insulating film 11 in a plane. The diaphragm R side 22 can also be configured as a single bulge or multiple continuous bulges.
当所述振膜中部21呈凸形鼓起时,所述振膜的刚性较小,低频音效交差,适用于高频。When the middle part 21 of the diaphragm bulges in a convex shape, the rigidity of the diaphragm is small, and low-frequency sound effects are crossed, which is suitable for high-frequency.
当所述振膜中部21呈平面贴合在绝缘膜11上时,其上设有胴体24。所述胴体24增加了所述超薄导电振膜的刚性,能够适用于全频音响。When the middle portion 21 of the diaphragm is attached to the insulating film 11 in a plane, a carcass 24 is provided thereon. The carcass 24 increases the rigidity of the ultra-thin conductive diaphragm and can be suitable for full-range audio.
所述胴体24为木质、金属材质、塑胶材质、玻纤材质、碳纤维材质、布质、橡胶材质或塑料等。其中金属为铝、铜,钛及其合金等轻质金属,塑料为PEI、PET、PEN、PEEK、PMI或PU等。所述振膜部和所述振膜R边也可以是以上各材料粘合二层的复合结构。The carcass 24 is made of wood, metal, plastic, glass fiber, carbon fiber, cloth, rubber, or plastic. Among them, the metals are light metals such as aluminum, copper, titanium and their alloys, and the plastics are PEI, PET, PEN, PEEK, PMI or PU. The diaphragm portion and the R side of the diaphragm may also be a composite structure in which the above materials are bonded to two layers.
所述振膜R边22外侧还设有边框23,所述边框23与所述外导电部13通过黏胶剂粘合。所述边框23可以是硬质边框也可以是软质边框。当所述边框为硬质边框时,其材质为金属,塑料,木质,玻纤或碳纤维。当所述边框为软质边框时,其材质为橡胶,PU等。The outer side of the diaphragm R side 22 is further provided with a frame 23, and the frame 23 and the outer conductive portion 13 are adhered by an adhesive. The frame 23 may be a hard frame or a soft frame. When the frame is a hard frame, its material is metal, plastic, wood, glass fiber or carbon fiber. When the frame is a soft frame, its material is rubber, PU, etc.
在本发明的另一些实施例中,提供了具有上述超薄导电振膜的扬声器。所述扬声器可以为单磁扬声器,双磁扬声器或多磁扬声器。当所述扬声器为单磁扬声器时,所述超薄导电振膜仅有一个内铜箔部12,或虽然有2个或2个以上的内铜箔部,仅有一个内铜箔部上焊接有音圈。参照图4,当所述扬声器为双磁扬声器时,所述超薄导电振膜10至少有2个内铜箔部2,2个内铜箔部12上均焊接有音圈。应理解,本发明所述的扬声器具有一般常规扬声器结构,为本领域技术人员理应知晓的公知常识,本发明在此不再赘述。In other embodiments of the present invention, a speaker with the above-mentioned ultra-thin conductive diaphragm is provided. The speaker may be a single magnetic speaker, a dual magnetic speaker or a multi-magnetic speaker. When the speaker is a single magnetic speaker, the ultra-thin conductive diaphragm has only one inner copper foil part 12, or although there are two or more inner copper foil parts, only one inner copper foil part is welded There is a voice coil. 4, when the speaker is a dual magnetic speaker, the ultra-thin conductive diaphragm 10 has at least two inner copper foil portions 2, and the two inner copper foil portions 12 are both welded with voice coils. It should be understood that the speaker of the present invention has a general conventional speaker structure, which is common knowledge that should be known to those skilled in the art, and the present invention will not be repeated here.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,其架构形式能够灵活多变,可以派生系列产品。只是做出若干简单推演或替换,都应当视为属于本发明由所提交的权利要求书确定的专利保护范围。The above content is a further detailed description of the present invention in combination with specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, without departing from the concept of the present invention, its architecture can be flexible and changeable, and series products can be derived. Just making a few simple deductions or substitutions should be regarded as belonging to the patent protection scope of the present invention as determined by the submitted claims.

Claims (16)

  1. 超薄导电振膜,包括导电复合层;其特征在于,该导电复合层包括外导电部、内铜箔部、连接部、以及粘附在所述连接部上的绝缘膜;所述外导电部内设有至少一个内铜箔部,所述连接部连接所述外导电部和所述内铜箔部,所述绝缘膜覆盖并分别粘附在所述连接部的上侧面或/和下侧面。The ultra-thin conductive diaphragm includes a conductive composite layer; it is characterized in that the conductive composite layer includes an outer conductive portion, an inner copper foil portion, a connecting portion, and an insulating film adhered to the connecting portion; the outer conductive portion At least one inner copper foil portion is provided inside, the connecting portion connects the outer conductive portion and the inner copper foil portion, and the insulating film covers and adheres to the upper side or/and the lower side of the connecting portion, respectively .
  2. 根据权利要求1所述的超薄导电振膜,其特征在于,所述外导电部为点状、片状、长条状或环状;所述内铜箔部为点状、片状、长条状或环状。The ultra-thin conductive diaphragm according to claim 1, wherein the outer conductive part is point-shaped, sheet-shaped, strip-shaped or ring-shaped; the inner copper foil part is point-shaped, sheet-shaped, long Strip or ring.
  3. 根据权利要求1所述的超薄导电振膜,其特征在于,所述导电复合层还包括至少一组正、负极焊接点;所述正、负极焊接点设置在内铜箔部上,或两所述内铜箔部之间,或自所述内铜箔部延伸而出并连接两所述内铜箔部的两铜箔片上。The ultra-thin conductive diaphragm according to claim 1, wherein the conductive composite layer further comprises at least one set of positive and negative electrode welding points; the positive and negative electrode welding points are arranged on the inner copper foil part, or two Between the inner copper foil portions or on two copper foil pieces extending from the inner copper foil portion and connecting the two inner copper foil portions.
  4. 根据权利要求1所述的超薄导电振膜,其特征在于,所述外导电部上设有导线焊接点;所述导线焊接点设置在所述外导电部的端部,或自所述外导电部的端部延伸出的延伸部上。The ultra-thin conductive diaphragm according to claim 1, wherein the outer conductive part is provided with a wire welding point; the wire welding point is provided at an end of the outer conductive part, or from the outer conductive part. The end of the conductive part extends from the extension part.
  5. 根据权利要求1所述的超薄导电振膜,其特征在于,所述连接部呈∫形、S形、M形、W形、I形或波浪形。The ultra-thin conductive diaphragm according to claim 1, wherein the connecting portion has a ∫ shape, an S shape, an M shape, a W shape, an I shape or a wave shape.
  6. 根据权利要求1所述的超薄导电振膜,其特征在于,所述连接部的材质为导电金属,所述连接部的厚度为0.05-1mm,所述连接部的宽度为0.05-3mm。The ultra-thin conductive diaphragm according to claim 1, wherein the connection part is made of conductive metal, the thickness of the connection part is 0.05-1 mm, and the width of the connection part is 0.05-3 mm.
  7. 根据权利要求1所述的超薄导电振膜,其特征在于,所述绝缘膜为单层膜或2-5层复合膜,各层之间通过黏胶剂粘结。The ultra-thin conductive diaphragm according to claim 1, wherein the insulating film is a single-layer film or a 2-5 layer composite film, and each layer is bonded by an adhesive.
  8. 根据权利要求1所述的超薄导电振膜,其特征在于,所述绝缘膜的材质选自苯二甲酸乙二醇酯(PET)、聚醚醚酮(PEEK)、聚醚胺(PEA)、聚萘二甲酸乙二醇酯(PEN)、聚氨酯(PU)或聚醚亚酰胺(PEI)中的一种或数种。The ultra-thin conductive diaphragm according to claim 1, wherein the material of the insulating film is selected from the group consisting of polyethylene phthalate (PET), polyether ether ketone (PEEK), and polyether amine (PEA) , One or more of polyethylene naphthalate (PEN), polyurethane (PU) or polyether imide (PEI).
  9. 如根据权利要求1所述的超薄导电振膜,其特征在于,所述连接部上还设有一弹性层;该弹性层材质选自金属、塑料、碳纤维或玻璃纤维中的一种或数种;所述弹性层位于所述连接部和所述绝缘膜之间,或位于所述绝缘膜外侧。The ultra-thin conductive diaphragm according to claim 1, wherein an elastic layer is further provided on the connecting portion; the material of the elastic layer is selected from one or more of metal, plastic, carbon fiber or glass fiber The elastic layer is located between the connecting portion and the insulating film, or located outside the insulating film.
  10. 根据权利要求1-9任一项所述的超薄导电振膜,其特征在于,还包括振膜,所述振膜与所述导电复合层粘合在一起;所述振膜具有振膜中部,所述振膜中部的边缘粘附在一侧的所述内铜箔部上;所述振膜中部的边缘还延伸出振膜R边,所述振膜R边的中部鼓起在所述外导电部和所述内铜箔部之间,其外缘粘附在所述外导电部上。The ultra-thin conductive diaphragm according to any one of claims 1-9, further comprising a diaphragm, the diaphragm and the conductive composite layer are bonded together; the diaphragm has a central portion of the diaphragm , The edge of the middle part of the diaphragm is adhered to the inner copper foil part on one side; the edge of the middle part of the diaphragm also extends out of the edge of the diaphragm R, and the middle part of the edge of the diaphragm R bulges in the Between the outer conductive part and the inner copper foil part, the outer edge is adhered to the outer conductive part.
  11. 根据权利要求10所述的超薄导电振膜,其特征在于,所述振膜的材质为塑料、布,蚕丝,橡胶或发泡材料;其中,塑料选自PEI、PET、PEN、PEEK、PMI或PU。The ultra-thin conductive diaphragm according to claim 10, wherein the material of the diaphragm is plastic, cloth, silk, rubber or foamed material; wherein the plastic is selected from PEI, PET, PEN, PEEK, PMI Or PU.
  12. 根据权利要求10所述的超薄导电振膜,其特征在于,所述振膜中部呈凸形鼓起,或呈平面贴合在绝缘膜上。The ultra-thin conductive diaphragm of claim 10, wherein the middle of the diaphragm is convexly bulged, or is attached to the insulating film in a plane.
  13. 根据权利要求12所述的超薄导电振膜,其特征在于,所述振膜中部呈平面贴合在绝缘膜上时,其上粘附有胴体。The ultra-thin conductive diaphragm according to claim 12, wherein when the middle part of the diaphragm is flatly attached to the insulating film, a carcass is adhered to it.
  14. 根据权利要求13所述的超薄导电振膜,其特征在于,所述胴体为木质、金属、塑胶、玻纤、碳纤维、布或橡胶;其中,金属为铝、铜,钛及其合金,塑料为PEI、PET、PEN、PEEK、PMI或PU。The ultra-thin conductive diaphragm according to claim 13, wherein the carcass is made of wood, metal, plastic, glass fiber, carbon fiber, cloth or rubber; wherein the metal is aluminum, copper, titanium and their alloys, plastic It is PEI, PET, PEN, PEEK, PMI or PU.
  15. 根据权利要求11所述的超薄导电振膜,其特征在于,所述振膜R边设置为单个鼓起或多个连续的鼓起。The ultra-thin conductive diaphragm according to claim 11, wherein the R side of the diaphragm is configured as a single bulge or multiple continuous bulges.
  16. 一种扬声器,具有权利要求1-15任一项所述的超薄导电振膜。A loudspeaker having the ultra-thin conductive diaphragm according to any one of claims 1-15.
PCT/CN2020/108413 2019-09-30 2020-08-11 Ultrathin conductive vibration diaphragm and loudspeaker WO2021063110A1 (en)

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