WO2021057574A1 - Multilayer body optical anti-counterfeiting element and fabrication method therefor - Google Patents

Multilayer body optical anti-counterfeiting element and fabrication method therefor Download PDF

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Publication number
WO2021057574A1
WO2021057574A1 PCT/CN2020/115557 CN2020115557W WO2021057574A1 WO 2021057574 A1 WO2021057574 A1 WO 2021057574A1 CN 2020115557 W CN2020115557 W CN 2020115557W WO 2021057574 A1 WO2021057574 A1 WO 2021057574A1
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Prior art keywords
layer
microstructure
plating
plating layer
area
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PCT/CN2020/115557
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French (fr)
Chinese (zh)
Inventor
胡春华
孙凯
张宝利
朱军
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中钞特种防伪科技有限公司
中国印钞造币总公司
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Priority to EP20868863.0A priority Critical patent/EP4035903B1/en
Priority to JP2022519716A priority patent/JP7307853B2/en
Publication of WO2021057574A1 publication Critical patent/WO2021057574A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/30Identification or security features, e.g. for preventing forgery
    • B42D25/324Reliefs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/30Identification or security features, e.g. for preventing forgery
    • B42D25/328Diffraction gratings; Holograms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/30Identification or security features, e.g. for preventing forgery
    • B42D25/351Translucent or partly translucent parts, e.g. windows
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/30Identification or security features, e.g. for preventing forgery
    • B42D25/36Identification or security features, e.g. for preventing forgery comprising special materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/30Identification or security features, e.g. for preventing forgery
    • B42D25/36Identification or security features, e.g. for preventing forgery comprising special materials
    • B42D25/373Metallic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40Manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40Manufacture
    • B42D25/405Marking
    • B42D25/425Marking by deformation, e.g. embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40Manufacture
    • B42D25/405Marking
    • B42D25/43Marking by removal of material
    • B42D25/445Marking by removal of material using chemical means, e.g. etching

Definitions

  • the invention relates to the technical field of optical anti-counterfeiting, in particular to an optical anti-counterfeiting element and a manufacturing method of the optical anti-counterfeiting element.
  • optical anti-counterfeiting technology is widely used in various high-security or high-value-added printed materials such as banknotes, credit cards, passports, securities and product packaging, and has achieved very good results.
  • the optical effects formed by microstructures have been widely used due to their high brightness and obvious dynamic effects.
  • the micro-structure optical anti-counterfeiting technology generally uses a metal reflective layer, such as aluminum.
  • the most extensive optical anti-counterfeiting technology currently applied to optical films-holographic technology is an optical technology developed by using the diffraction effect formed by microstructures.
  • the fifth set of 1999 version of 5 yuan, 10 yuan, 20 yuan, 50 yuan, 100 yuan of anti-counterfeiting lines uses holographic technology.
  • the technology of multi-layer functional coating sets has attracted more and more attention because of its strong optical discoloration effect under different viewing angles, or the obvious discoloration effect of reflection and transmission observation.
  • the former is generally referred to as multilayer interference optical variable technology.
  • the classic multilayer interference coating generally adopts a sandwich Fabero interference cavity structure composed of a reflective layer, a dielectric layer and an absorbing layer.
  • the reflective layer is generally made of high-brightness metal materials
  • the dielectric layer is generally made of transparent inorganic or organic materials
  • the absorption layer is also called a semi-transparent layer, which is generally made of thinner metal materials with good absorption.
  • the fifth set of the 2015 version of the 100 yuan security thread uses multi-layer interference optical variable technology, which is magenta when viewed from the front and green when viewed obliquely.
  • Patent application CN 200980104829.3 proposes to realize the preparation of optical anti-counterfeiting products integrating multilayer interference optical variable coating and high-brightness metal reflective layer through partial printing hollowing process, that is, some areas have multilayer interference optically variable characteristics, and some areas have high-brightness metal
  • the reflective layer has optical characteristics; and further, other areas have a perspective hollowing effect.
  • the mutual registration accuracy of the three areas in the patent application depends on the accuracy of printing, and the accuracy of printing is generally above 100um, which limits the application of high-end anti-counterfeiting optical products to a certain extent.
  • optical anti-counterfeiting element that simultaneously has the characteristics of a high-brightness metal reflective layer, a multi-layer interference optical variable, and the positioning of the two characteristic regions with zero error. Further, if the optical anti-counterfeiting element further integrates hollow features, and the hollow area and the image area are also positioned with zero error, the anti-counterfeiting performance of the product will be further improved.
  • the purpose of the present invention is to provide a multilayer optical anti-counterfeiting element and a manufacturing method thereof.
  • the product with the high-brightness metal reflective layer and the multi-layer functional coating (especially the interference optical variable coating) feature at the same time, then the product with the optical anti-counterfeiting element has Excellent comprehensive integrated anti-counterfeiting performance.
  • the optical anti-counterfeiting element further integrates hollow features, and the hollow area and the image area are also positioned with zero error, the anti-counterfeiting performance of the product will be further improved.
  • an embodiment of the present invention provides an optical anti-counterfeiting element.
  • the optical anti-counterfeiting element contains a substrate, and the first side of the substrate has an undulating structure layer, and the undulating structure layer includes a first The first area of the microstructure and the second area with the second microstructure, the specific volume of the second microstructure is greater than the specific volume of the first microstructure; one side of the undulating structure layer has a first layer stacked in sequence.
  • the specific volume of the undulating structure mentioned here refers to the ratio of the undulating structure layer in a horizontal state, assuming that the volume of the liquid that just completely covers the surface of the undulating structure to the projected area of the undulating structure on the horizontal plane; the present invention also relates to another important point
  • the physical quantity, that is, the aspect ratio of the undulating structure it refers to the ratio of the depth to the width (or the period of the periodic structure) of the undulating structure; according to this definition, the aspect ratio is a dimensionless physical quantity, and the dimension of the specific volume is um 3 /um 2 ;
  • a flat structure is regarded as an undulating structure with zero aspect ratio and zero specific volume; aspect ratio and specific volume are two physical quantities that are not directly related in quantity; for example,
  • the structure A is a one-dimensional zigzag grating with a depth of 1um and a period of 1um, and its aspect ratio is 1, and the specific volume is 0.5um 3 /um 2 ;
  • the aspect ratio is 0.5 and the specific volume is 1um 3 /um 2 ; that is, the aspect ratio of the A structure is greater than that of the B structure, and the specific volume of the B structure is greater than the specific volume of the A structure; the first microstructure
  • the difference between the specific volume and the second microstructure is the basis for the removal of the second coating material layer in the second area; the precise removal of the coating on the specific microstructure based on the difference in specific volume will be further explained in the specific implementation section .
  • the first microstructure or the second microstructure is a periodic structure or a structure or a combination structure in a periodic structure;
  • the cross-sectional structure of the first microstructure or the second microstructure It is a sinusoidal structure, a rectangular grating structure, a trapezoidal grating structure, a blazed grating structure, and an arc-shaped grating structure, or a combined structure composed of at least any two structures.
  • the specific volume of the first microstructure is greater than or equal to 0um 3 /um 2 and less than 0.5um 3 /um 2 ; the specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 .
  • the first plating layer is adjacent to the undulating structure layer.
  • the material of the first plating layer or the second plating layer is any one of nickel, chromium, aluminum, silver, copper, tin, and titanium or an alloy composed of a combination of at least any two metals; the dielectric
  • the material of the layer is magnesium fluoride, silicon dioxide, zinc sulfide, titanium nitride, titanium dioxide, titanium monoxide, titanium trioxide, titanium pentoxide, tantalum pentoxide, niobium pentoxide, cerium dioxide, three Any one compound of bismuth oxide, chromium oxide green, iron oxide, hafnium oxide and zinc oxide or a mixture of at least any two compounds.
  • the functional coating group is a multi-layer interference optically variable coating
  • the optical anti-counterfeiting element on any side of the multi-layer interference optically variable coating has the characteristic of interference optically variable.
  • the undulating structure layer further includes a third region having a third microstructure, and the aspect ratio of the third microstructure is greater than that of the second microstructure.
  • the aspect ratio of the structure, and the specific volume of the third microstructure is greater than the specific volume of the first microstructure; the first plating layer and the second plating layer are not located in the third area; the optical anti-counterfeiting
  • the element has a hollow feature in the third area.
  • the difference between the specific volume of the third microstructure and the first microstructure and the difference in the aspect ratio between the third microstructure and the second microstructure are the basis for achieving the removal of both the first plating layer and the second plating layer in the third region.
  • the aspect ratio of the third microstructure is greater than 0.2 and less than 1; the aspect ratio of the second microstructure is greater than 0 and less than 0.3; the specific volume of the third microstructure is greater than 0.4um 3 /um 2 , less than 3um 3 /um 2 .
  • the embodiment of the present invention also provides a manufacturing method of an optical anti-counterfeiting element, the manufacturing method including:
  • step S3 The semi-finished product of step S2) is placed in an atmosphere capable of reacting with the second plating material layer until part or all of the second plating material layer in the second area is removed, and only in the At least a laminated first plating layer and a second plating layer are left in the first area, wherein the first plating layer and the second plating layer are the first plating layer material layer and the second plating layer material layer located in the Part of the plating material layer in the first area that has not been removed.
  • the undulating structure layer in step S1) further includes a third region having a third microstructure, the aspect ratio of the third microstructure is greater than the aspect ratio of the second microstructure, and the third microstructure
  • the specific volume of the structure is greater than the specific volume of the first microstructure.
  • the manufacturing method further includes: S4) placing the semi-finished product of step S3) in an atmosphere capable of reacting with the first plating material layer until the first plating material layer and the second plating layer located in the third area The material layer is partially or completely removed.
  • the first plating layer or/and the second plating layer in step S3) contains an aluminum layer
  • step S3) the atmosphere capable of reacting with the first coating material layer or/and the second coating material layer is selected from an acid solution and/or an alkali solution.
  • the manufacturing method further includes: applying an inorganic or organic plating or coating process to realize other optical anti-counterfeiting functions or auxiliary functions.
  • Fig. 1 is a top view of a first exemplary optical anti-counterfeiting element according to an embodiment of the present invention
  • Fig. 2 is a possible cross-sectional view of the first exemplary optical anti-counterfeiting element in the X-X direction according to the embodiment of the present invention
  • FIG. 3 is a cross-sectional view of an exemplary element after the undulating structure layer is formed in the process of manufacturing the first exemplary optical anti-counterfeiting element according to the embodiment of the present invention
  • FIG. 4 is a cross-sectional view of an exemplary element after a functional coating group is formed in the process of manufacturing the first exemplary optical anti-counterfeiting element according to an embodiment of the present invention
  • FIG. 5 is a cross-sectional view of an exemplary element after a protective layer is formed in the process of manufacturing the first exemplary optical anti-counterfeiting element according to an embodiment of the present invention
  • FIG. 6 is a cross-sectional view of an exemplary element after a corrosive atmosphere in the process of manufacturing the first exemplary optical anti-counterfeiting element according to an embodiment of the present invention
  • Fig. 7 is a top view of a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention.
  • FIG. 8 is a possible cross-sectional view of the second exemplary optical anti-counterfeiting element according to the embodiment of the present invention along the X-X direction;
  • FIG. 9 is a cross-sectional view of an exemplary element after the undulating structure layer is formed in the process of manufacturing the second exemplary optical anti-counterfeiting element according to the embodiment of the present invention.
  • FIG. 10 is a cross-sectional view of an exemplary element after a functional coating group is formed in the process of manufacturing a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention
  • FIG. 11 is a cross-sectional view of an exemplary element after a protective layer is formed in the process of manufacturing a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention
  • FIG. 12 is a cross-sectional view of an exemplary element after undergoing a corrosive atmosphere in the process of manufacturing a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention.
  • the optical anti-counterfeiting element contains a first area A and a second area B.
  • the first area A has the optical characteristics of the combination of the first optical microstructure and the functional coating group
  • the second area B has the second optical microstructure and the second area.
  • the optical characteristics of a coating combination The two areas are strictly positioned to each other.
  • the local lines of the image can be very fine, for example, less than 50um.
  • the functional coating group is a multilayer interference optically variable coating
  • the first coating is a metal reflective coating (such as an aluminum layer). In this way, the first area A exhibits interference optically variable characteristics, and the second area B exhibits ordinary metal reflective coating characteristics.
  • the optical anti-counterfeiting element includes a substrate 1, an undulating structure layer 2, a first plating layer 31, a dielectric layer 32, a second plating layer 33, a protective layer 4, and other functional coatings 5.
  • the first plating layer 31, the dielectric layer 32, and the second plating layer 33 constitute the functional plating layer group 3.
  • the substrate 1 and the relief structure layer 2 are usually made of transparent materials.
  • the undulating structure layer 2 includes a first area A composed of a first microstructure and a second area B composed of a second microstructure. The specific volume of the second microstructure is greater than the specific volume of the first microstructure. .
  • the first area A is provided with a functional plating layer group 3 composed of a first plating layer 31, a dielectric layer 32, and a second plating layer 33
  • the second area B is provided with a first plating layer 31 and a dielectric layer 32.
  • the dielectric layer 32 is a colorless and transparent material, and does not provide a special optical effect in the second region B.
  • the first area A presents the optical characteristics of the combination of the first microstructure and the functional coating group 3
  • the second area B presents the optical characteristics of the combination of the second microstructure and the first coating 31.
  • the protective layer 4 is adjacent to the functional plating layer group 3.
  • the protective layer 4 is a natural product in the manufacturing process and generally does not provide additional optical effects.
  • the first plating layer 31, the dielectric layer 32, and the second plating layer 33 serve as the reflective layer, the dielectric layer, and the absorbing layer, respectively, and combine to form a group of multilayer interference optical variable plating layers, namely the first A region A has an anti-counterfeiting feature combining the first microstructure and a multi-layer interference optical variable coating; and the second region B has an anti-counterfeiting feature combining the second microstructure and the traditional reflective layer.
  • Other functional coatings 5 can be set as required, for example, an adhesive layer that serves as an adhesion to the main product to be protected.
  • the method for preparing the optical anti-counterfeiting element shown in FIG. 2 according to the present invention will be described below in conjunction with FIG. 3 to FIG. 6.
  • the method includes steps S1 to S4.
  • the functional coating group 3 is selected as a multi-layer interference optical variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 serve as the reflective layer, the dielectric layer, and the absorbing layer, respectively.
  • An undulating structure layer 2 is formed on the first side surface of the substrate 1.
  • the undulating structure layer 2 includes at least a first area A composed of a first microstructure and a second area B composed of a second microstructure.
  • the specific volume of the second microstructure is greater than the specific volume of the first microstructure, as shown in FIG. 3.
  • the substrate 1 may be at least partially transparent, or a colored dielectric layer, or a transparent dielectric film with a functional coating on the surface, or a multi-layer film formed by compounding.
  • the substrate 1 is generally formed of a film material with good physical and chemical resistance and high mechanical strength.
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PEN polyethylene terephthalate
  • a plastic film such as a propylene (PP) film forms the base material 1, and the base material 1 is preferably formed of a PET material.
  • the substrate 1 may contain an adhesion enhancement layer to enhance the adhesion of the substrate 1 and the undulating structure layer 2.
  • the base material 1 may also contain a release layer to realize the separation of the final product base material 1 and the relief structure layer 2.
  • the undulating structure layer 2 can be formed by batch replication through processing methods such as ultraviolet casting, molding, and nanoimprinting.
  • the undulating structure layer 2 can be formed from a thermoplastic resin through a molding process, that is, the thermoplastic resin pre-coated on the substrate 1 is heated and softened and deformed when passing through a high-temperature metal template, thereby forming a specific undulating structure, and then cooling and molding .
  • the undulating structure layer 2 can also be formed by a radiation curing casting process, that is, by coating a radiation curing resin on the substrate 1 and pressing the original plate on it, while irradiating radiation such as ultraviolet rays or electron beams to cure the above materials, Then, the original plate is removed to form the relief structure layer 2.
  • the specific volume of the second microstructure is greater than the specific volume of the first microstructure.
  • the specific volume of the first microstructure is greater than or equal to 0um 3 /um 2 and less than 0.5um 3 /um 2
  • the specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 .
  • the first microstructure or the second microstructure is a periodic structure or a structure or a combination structure of the periodic structure; the cross-sectional structure of the first microstructure or the second microstructure is a sinusoidal structure Any one structure, rectangular grating structure, trapezoidal grating structure, blazed grating structure and arc-shaped grating structure, or a combined structure composed of at least any two structures.
  • the size and lateral arrangement of the first and second microstructures are determined by the required optical effects.
  • the first microstructure can be selected as a flat structure.
  • the functional coating group 3 is selected as a multi-layer interference optically variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 respectively serve as the reflective layer, the dielectric layer, and the absorbing layer, that is, the first coating 31 is Opaque or substantially opaque, and the second plating layer 33 is semi-transparent.
  • the function of the first plating layer 31 is to serve as a reflective layer in the interference optically variable plating layer.
  • the material of the first plating layer 31 may be any one of Al, Cu, Ni, Cr, Ag, Fe, Sn, Au, and Pt, a mixture or an alloy of at least two metals.
  • the thickness of the first plating layer 31 is generally selected to be greater than 10 nm and less than 80 nm, preferably greater than 20 nm and less than 50 nm. If the metal reflective coating is too thin, the brightness will be insufficient; if the metal reflective coating is too thick, the fastness to the undulating structure layer will be poor, and the cost will increase.
  • the first plating layer 31 can generally be formed on the undulating structure layer 2 by physical and/or chemical vapor deposition methods, such as but not limited to thermal evaporation, magnetron sputtering, MOCVD and the like.
  • the first plating layer 31 is formed on the undulating structure layer 2 with a uniform surface density and in a manner of homogenous coverage.
  • the dielectric layer 32 functions as a dielectric layer in the Fabero interference cavity.
  • the dielectric layer 32 is generally formed by a vapor deposition method, and the material can be selected from MgF 2 , Sn, Cr, ZnS, ZnO, TiO 2 , MgO, SiO 2 or a mixture thereof.
  • the surface morphology of the dielectric layer 32 and the morphology of the first plating layer are of the same type or substantially the same type.
  • the thickness of the dielectric layer 32 is determined by the effect required for the final interference optically variable coating, and is generally greater than 100 nm and less than 600 nm.
  • the second plating layer 33 functions as an absorbing layer in the interference optically variable plating layer.
  • the absorbing layer is generally a thin metal material, which is translucent in light transmission.
  • the second plating layer 33 can be made of any one of aluminum, silver, copper, tin, chromium, nickel, and titanium, or an alloy of at least two metals. Since aluminum is low in cost and easy to be removed by acid or alkali, it is preferred For aluminum.
  • the second plating layer 33 is generally formed by a vapor deposition method. After vapor deposition, the surface morphology of the second plating layer 33 is the same or substantially the same as the morphologies of the first plating layer 31 and the dielectric layer 32.
  • the thickness of the second plating layer 33 is generally greater than 2 nm and less than 10 nm.
  • the protective layer 4 is generally formed by a printing process. Since the specific volume of the first microstructure on the undulating structure layer 2 is smaller than the specific volume of the second microstructure, the functional plating layer group 3 is generally formed on the undulating structure layer 2 in the same type of covering. Therefore, the function of the first region A The specific volume of the microstructure on the surface of the coating group is still smaller than the specific volume of the microstructure on the surface of the functional coating group in the second region B.
  • the amount of printing of the protective layer 4 can be selected so that the minimum thickness of the surface microstructure of the functional coating group of the protective layer 4 in the first area A is significantly greater than the minimum thickness of the surface microstructure of the functional coating group in the second area B .
  • the minimum thickness of the protective layer 4 in the microstructure is generally located at the top of the microstructure. In this way, the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than the protective effect on the functional coating group in the second area B. Generally, it is required that the coating amount of the protective layer 4 per unit area is greater than 0.1 g/m 2 and less than 1 g/m 2 . The lower the viscosity of the protective layer 4 before coating, the better it is for leveling. Therefore, the viscosity of the protective glue is generally less than 100 cP, preferably less than 50 cP. As for the components of the protective layer 4, any one of polyester, polyurethane, and acrylic resin or any combination of at least two of them may be varnish or ink as the main resin.
  • the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than that of the functional coating group in the second area B. Therefore, within a certain period of time, the corrosive atmosphere will reach and corrode the second plating layer 33 through the weak points of the protective layer in the second area B; and during this time, the protective layer 4 is effective for the formation of the second plating layer in the first area A. protection of.
  • the dielectric layer 32 does not interact with the corrosive atmosphere, that is, the dielectric layer 32 can form an effective protection for the first plating layer 31. In this way, the functional plating layer group 3 accurately located in the first area A and the first plating layer 31 accurately located in the second area B are obtained.
  • the corrosive atmosphere may be acid or alkali.
  • the protective layer on the plating layer also floats.
  • part or all of the protective layer on the plating layer may remain on the multilayer body, which does not affect the implementation of subsequent processes.
  • the method of manufacturing the optical anti-counterfeiting element shown in Fig. 2 generally also includes, after step S4, coating other functional coatings 5, such as anti-aging glue, to protect the optical coating, and/or hot melt glue, To play the role of bonding with other substrates.
  • coating other functional coatings 5 such as anti-aging glue
  • the optical anti-counterfeiting element contains a first area A, a second area B and a third area C.
  • the first area A has the optical characteristics of the first optical microstructure and the functional coating group
  • the second area B has the second area.
  • the optical characteristics of the optical microstructure and the first plating layer are combined
  • the third area C has a hollow feature when viewed through perspective.
  • the three areas are strictly positioned with each other.
  • the hollow area C shown in FIG. 7 is strictly located at the boundary of the second area B. Images or hollowed out lines are often very fine, for example, less than 50um.
  • the functional coating group is a multilayer interference optically variable coating
  • the first coating is a metal reflective coating (such as an aluminum layer). In this way, the first area A exhibits interference optically variable characteristics, and the second area B exhibits ordinary metal reflective coating characteristics.
  • the optical anti-counterfeiting element includes a substrate 1, an undulating structure layer 2, a first plating layer 31, a dielectric layer 32, a second plating layer 33, a protective layer 4, and other functional coatings 5.
  • the first plating layer 31, the dielectric layer 32, and the second plating layer 33 constitute the functional plating layer group 3.
  • the substrate 1 and the relief structure layer 2 are usually made of transparent materials.
  • the undulating structure layer 2 includes a first area A composed of a first microstructure, a second area B composed of a second microstructure, and a third area C composed of a third microstructure.
  • the second microstructure The specific volume of is greater than the specific volume of the first microstructure, the specific volume of the third microstructure is greater than the specific volume of the first microstructure, and the aspect ratio of the third microstructure is greater than the aspect ratio of the second microstructure.
  • the first area A is provided with a functional plating layer group 3 composed of a first plating layer 31, a dielectric layer 32, and a second plating layer 33, the second area B is provided with a first plating layer 31 and a dielectric layer 32, and the third area C
  • the first plating layer 31 and the second plating layer 33 are not provided thereon.
  • the dielectric layer 32 is a colorless and transparent material, and does not provide a special optical effect in the second region B.
  • the first area A presents the optical characteristics combined with the first microstructure and the functional coating group 3
  • the second area B presents the optical characteristics combined with the second microstructure and the first coating 31 . Since the first plating layer 31 and the second plating layer 33 are not provided, when the optical anti-counterfeiting element is viewed through transmission, the first region C has a hollow feature.
  • the protective layer 4 is adjacent to the functional plating layer group 3. The protective layer 4 is a natural product in the manufacturing process and generally does not provide additional optical effects.
  • the first plating layer 31, the dielectric layer 32, and the second plating layer 33 respectively serve as the reflective layer, the dielectric layer, and the absorbing layer to form a group of multilayer interference optically variable plating layers, that is, the first area A It has the anti-counterfeiting feature combining the first microstructure and the multi-layer interference optical variable coating; and the second area B has the anti-counterfeiting feature combining the second microstructure and the ordinary reflective layer.
  • Other functional coatings 5 can be set as required, for example, a bonding layer for bonding with the main product to be protected.
  • the method for preparing the optical anti-counterfeiting element shown in FIG. 7 according to the present invention will be described below in conjunction with FIG. 9 to FIG. 12.
  • the method includes steps S1' to S4'.
  • the functional coating group 3 is selected as a multi-layer interference optical variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 serve as the reflective layer, the dielectric layer, and the absorbing layer, respectively.
  • an undulating structure layer 2 on the first side surface of the substrate 1, the undulating structure layer 2 including a first area A composed of a first microstructure, a second area B composed of a second microstructure, and
  • the third region C is composed of the third microstructure, the specific volume of the second microstructure is greater than the specific volume of the first microstructure, the specific volume of the third microstructure is greater than the specific volume of the first microstructure, and the specific volume of the third microstructure is greater than that of the first microstructure.
  • the aspect ratio of the structure is greater than the aspect ratio of the second microstructure, as shown in FIG. 9.
  • the substrate 1 may be at least partially transparent, or a colored dielectric layer, or a transparent dielectric film with a functional coating on the surface, or a multi-layer film formed by compounding.
  • the substrate 1 is generally formed of a film material with good physical and chemical resistance and high mechanical strength.
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PEN polyethylene terephthalate
  • a plastic film such as a propylene (PP) film forms the base material 1, and the base material 1 is preferably formed of a PET material.
  • the substrate 1 may contain an adhesion enhancement layer to enhance the adhesion of the substrate 1 and the undulating structure layer 2.
  • the base material 1 may also contain a release layer to realize the separation of the final product base material 1 and the relief structure layer 2.
  • the undulating structure layer 2 can be formed by batch replication through processing methods such as ultraviolet casting, molding, and nanoimprinting.
  • the undulating structure layer 2 can be formed from a thermoplastic resin through a molding process, that is, the thermoplastic resin pre-coated on the substrate 1 is heated and softened and deformed when passing through a high-temperature metal template, thereby forming a specific undulating structure, and then cooling and molding .
  • the undulating structure layer 2 can also be formed by a radiation curing casting process, that is, by coating a radiation curing resin on the substrate 1 and pressing the original plate on it, while irradiating radiation such as ultraviolet rays or electron beams to cure the above materials, Then, the original plate is removed to form the relief structure layer 2.
  • the specific volume of the second microstructure is greater than the specific volume of the first microstructure
  • the specific volume of the third microstructure is greater than the specific volume of the first microstructure
  • the depth and width of the third microstructure The ratio is greater than the aspect ratio of the second microstructure.
  • the specific volume of the first microstructure is greater than or equal to 0 and less than 0.5um 3 /um 2
  • the specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2
  • the third microstructure The specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2
  • the aspect ratio of the second microstructure is greater than 0 and less than 0.3
  • the aspect ratio of the third microstructure is greater than 0.2 and less than 1.
  • the aspect ratio of the first microstructure is not limited, and can be set according to the required optical effect.
  • the first microstructure, the second microstructure, or the third microstructure is a periodic structure or a structure or a combination of periodic structures; the first microstructure and the second microstructure Or the cross-sectional structure of the third microstructure is any one of a sinusoidal structure, a rectangular grating structure, a trapezoidal grating structure, a blazed grating structure, and a curved grating structure, or a combined structure composed of at least any two structures.
  • the size and lateral arrangement of the first and second microstructures are determined by the required optical effects.
  • the first microstructure can be selected as a flat structure.
  • the function of the third microstructure is only to hollow out, and generally does not provide additional optical effects, so it can be simplified, such as a one-dimensional arrangement, a cross-section of an isosceles triangle with a base width of 10um and a height of 5um (that is, the aspect ratio is 0.5. Blazed grating with a specific volume of 2.5um 3 /um 2 ).
  • a functional plating layer group 3 consisting of a first plating layer 31 material layer, a dielectric layer 32 material layer, and a second plating layer 33 material layer on the undulating structure layer 2, as shown in FIG. 10.
  • the functional coating group 3 is selected as a multi-layer interference optically variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 respectively serve as the reflective layer, the dielectric layer, and the absorbing layer, that is, the first coating 31 is Opaque or substantially opaque, and the second plating layer 33 is semi-transparent.
  • the function of the first plating layer 31 is to serve as a reflective layer in the interference optically variable plating layer.
  • the material of the first plating layer 31 can be any one of Al, Cu, Ni, Cr, Ag, Fe, Sn, Au, and Pt, a mixture or alloy of at least two metals, because aluminum has a lower cost and is easily exposed to acid. Or lye is removed, so aluminum is preferred.
  • the thickness of the first plating layer 31 is generally selected to be greater than 10 nm and less than 80 nm, preferably greater than 20 nm and less than 50 nm. If the metal reflective coating is too thin, the brightness will be insufficient; if the metal reflective coating is too thick, the fastness to the undulating structure layer will be poor, and the cost will increase.
  • the first plating layer 31 can generally be formed on the undulating structure layer 2 by physical and/or chemical vapor deposition methods, such as but not limited to thermal evaporation, magnetron sputtering, MOCVD and the like.
  • the first plating layer 31 is formed on the undulating structure layer 2 with a uniform surface density and in a conformal covering manner.
  • the dielectric layer 32 functions as a dielectric layer in the Fabero interference cavity.
  • the dielectric layer 32 is generally formed by a vapor deposition method, and the material can be selected from MgF 2 , Sn, Cr, ZnS, ZnO, TiO 2 , MgO, SiO 2 or a mixture thereof.
  • the surface morphology of the dielectric layer 32 and the morphology of the first plating layer are of the same type or substantially the same type.
  • the thickness of the dielectric layer 32 is determined by the effect required for the final interference optically variable coating, and is generally greater than 100 nm and less than 600 nm.
  • the second plating layer 33 functions as an absorbing layer in the interference optically variable plating layer.
  • the absorbing layer is generally a thin metal material, which is translucent in light transmission.
  • the second plating layer 33 can be made of any one of aluminum, silver, copper, tin, chromium, nickel, and titanium, or an alloy of at least two metals. Since aluminum is low in cost and easy to be removed by acid or alkali, it is preferred For aluminum.
  • the second plating layer 33 is generally formed by a vapor deposition method. After vapor deposition, the surface morphology of the second plating layer 33 is the same type or substantially the same type as the morphology of the first plating layer 31 and the dielectric layer 32.
  • the thickness of the second plating layer 33 is generally greater than 2 nm and less than 10 nm.
  • the protective layer 4 is generally formed by a printing process. Since the specific volume of the first microstructure on the undulating structure layer 2 is smaller than the specific volume of the second and third microstructures, the functional plating layer group 3 is generally formed on the undulating structure layer 2 in the same type of covering. The specific volume of the microstructure on the surface of the functional coating group in a region A is still smaller than the specific volume of the microstructure on the surface of the functional coating group in the second region B and the third region C.
  • the amount of printing of the protective layer 4 can be selected so that the minimum thickness of the surface microstructure of the protective layer 4 in the first area A of the functional coating group is significantly larger than the surface of the functional coating group in the second area B and the third area C The minimum thickness of the microstructure.
  • the minimum thickness of the protective layer 4 in the microstructure is generally located at the top of the microstructure. In this way, the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than the protective effect on the functional coating group in the second area B and the third area C. It is generally required that the printing volume per unit area of the protective layer 4 is greater than 0.1 g/m 2 and less than 1 g/m 2 . The lower the viscosity of the protective layer 4 before coating, the better it is for leveling. Therefore, the viscosity of the protective glue is generally less than 100 cP, preferably less than 50 cP. As for the components of the protective layer, any one of polyester, polyurethane, and acrylic resin or any combination of at least two of them may be varnish or ink as the main resin.
  • the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than the protective effect on the functional coating group in the second area B and the third area C. Therefore, within a certain period of time, the corrosive atmosphere will reach and corrode the second plating layer 33 through the weak points of the protective layers of the second area B and the third area C. Since the aspect ratio of the third microstructure is greater than that of the second microstructure, the dielectric layer of the third region will form more cracks than the dielectric layer of the second region B, so the dielectric layer of the third region C The protective effect of the layer on the first plating material layer below it is worse than that of the dielectric layer of the second region B on the protection effect of the first plating material layer below it.
  • the first plating layer 31 will continue to be corroded through the weak spots of the dielectric layer; in the second area B, the first plating layer 31 is mediated The effective protection of the electrical layer is retained. In this way, the functional coating group accurately located in the first area A, and the first coating layer 31 accurately located in the second area B; the second coating material layer located in the second area B, and the functional coating group located in the third area C are obtained. It is precisely removed. If the first plating layer 31 and the second plating layer 33 are aluminum or a plating layer containing aluminum, the corrosive atmosphere may be an acid solution or an alkaline solution.
  • the protective layer on the plating layer also floats.
  • part or all of the protective layer on the plating layer may remain on the multilayer body, which does not affect the implementation of subsequent processes.
  • the method of manufacturing the optical anti-counterfeiting element shown in FIG. 7 generally also includes, after the step S4', coating other functional coatings 5, such as anti-aging glue, to protect the optical coating, and/or hot melt glue , In order to play a role in bonding with other substrates.
  • coating other functional coatings 5 such as anti-aging glue
  • the method for preparing an optical anti-counterfeiting element according to the present invention is suitable for manufacturing window security threads, labels, logos, wide strips, transparent windows, coatings and the like.
  • the anti-counterfeiting paper with the window security thread is used for anti-counterfeiting of various high-security products such as banknotes, passports, and securities.
  • the program is stored in a storage medium and includes several instructions to enable the single-chip microcomputer, chip, or processor. (processor) Execute all or part of the steps of the method described in each embodiment of the present application.
  • the aforementioned storage media include: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disks or optical disks and other media that can store program codes. .

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Abstract

Provided are an optical anti-counterfeiting element and a fabrication method therefor. The optical anti-counterfeiting element comprising: an undulating structure layer (2), which comprises: a first region (A) having a first microstructure and a second region (B) having a second microstructure, the specific volume of the second microstructure being greater than the specific volume of the first microstructure; and a first plating layer (31), a dielectric layer (32), a second plating layer (33) and a protective layer (4) which are sequentially stacked on one side of the undulating structure layer (2), the first plating layer (31) and the dielectric layer (32) being located in the first region (A) and the second region (B), while the second plating layer (33) and the protective layer (4) are located in the first region (A) but not in the second region (B). The first plating layer (31), the dielectric layer (32) and the second plating layer (33) constitute a functional plating layer group (3), and the functional plating layer group (3) and the first microstructure have combined optical features in the first region (A), and the first plating layer (31) and the second microstructure have combined optical features in the second region (B).

Description

多层体光学防伪元件及其制作方法Multilayer optical anti-counterfeiting element and manufacturing method thereof 技术领域Technical field
本发明涉及光学防伪技术领域,具体地涉及一种光学防伪元件和一种光学防伪元件的制作方法。The invention relates to the technical field of optical anti-counterfeiting, in particular to an optical anti-counterfeiting element and a manufacturing method of the optical anti-counterfeiting element.
背景技术Background technique
为了防止利用扫描和复印等手段产生的伪造,钞票、信用卡、护照、有价证券和产品包装等各类高安全或高附加值印刷品中广泛采用了光学防伪技术,并且取得了非常好的效果。In order to prevent counterfeiting by means of scanning and copying, optical anti-counterfeiting technology is widely used in various high-security or high-value-added printed materials such as banknotes, credit cards, passports, securities and product packaging, and has achieved very good results.
在各种光学防伪技术中,微结构形成的光学效果包括衍射、非衍射等效果因亮度高、动感效果明显而得到了广泛应用。微结构光学防伪技术为了增加图像的亮度,一般采用金属反射层,比如铝。其中,目前应用于光学薄膜的最为广泛的光学防伪技术——全息技术即是利用微结构形成的衍射效果而发展的光学技术。第五套1999版的5元、10元、20元、50元、100元人民币的防伪线就采用了全息技术。另外,多层功能镀层组技术因在不同的观察视角下具有出强烈的光学变色效果,或者反射和透射观察具有明显的变色效果而越来越受到人们的重视。前者一般称为多层干涉光变技术。经典的多层干涉镀层一般采用由反射层、介电层和吸收层构成的三明治式法伯罗干涉腔结构。反射层一般采用高亮度的金属材料制备,介电层一般采用透明的无机或者有机材料制备,吸收层也称半透明层,一般采用较薄的吸收性好的金属材料制备。第五套2015版100元人民币安全线就是采用了多层干涉光变技术,正视观察为品红色,倾斜观察为绿色。In various optical anti-counterfeiting technologies, the optical effects formed by microstructures, including diffraction and non-diffraction, have been widely used due to their high brightness and obvious dynamic effects. In order to increase the brightness of the image, the micro-structure optical anti-counterfeiting technology generally uses a metal reflective layer, such as aluminum. Among them, the most extensive optical anti-counterfeiting technology currently applied to optical films-holographic technology is an optical technology developed by using the diffraction effect formed by microstructures. The fifth set of 1999 version of 5 yuan, 10 yuan, 20 yuan, 50 yuan, 100 yuan of anti-counterfeiting lines uses holographic technology. In addition, the technology of multi-layer functional coating sets has attracted more and more attention because of its strong optical discoloration effect under different viewing angles, or the obvious discoloration effect of reflection and transmission observation. The former is generally referred to as multilayer interference optical variable technology. The classic multilayer interference coating generally adopts a sandwich Fabero interference cavity structure composed of a reflective layer, a dielectric layer and an absorbing layer. The reflective layer is generally made of high-brightness metal materials, the dielectric layer is generally made of transparent inorganic or organic materials, and the absorption layer is also called a semi-transparent layer, which is generally made of thinner metal materials with good absorption. The fifth set of the 2015 version of the 100 yuan security thread uses multi-layer interference optical variable technology, which is magenta when viewed from the front and green when viewed obliquely.
如果将光学微结构和高亮度的金属反射层特征以及多层功能镀层组特征集成到同一光学防伪元件中,则可以大大增强光学防伪效果。专利申请CN 200980104829.3提出通过局部印刷镂空工艺实现了多层干涉光变镀层和高亮度金属反射层相集成的光学防伪产品的制备,即部分区域具有多层干涉光变特征,部分区域具有高亮度金属反射层光学特征;并且进一步地,其他区域则具有透视镂空效果。然而,该专利申请中三个区域的相互对位精度取决于印刷的精度,而 印刷的精度一般在100um以上,在一定程度上限制了高端防伪光学产品中的应用。If the optical microstructure and the high-brightness metal reflective layer feature and the multi-layer functional coating group feature are integrated into the same optical anti-counterfeiting element, the optical anti-counterfeiting effect can be greatly enhanced. Patent application CN 200980104829.3 proposes to realize the preparation of optical anti-counterfeiting products integrating multilayer interference optical variable coating and high-brightness metal reflective layer through partial printing hollowing process, that is, some areas have multilayer interference optically variable characteristics, and some areas have high-brightness metal The reflective layer has optical characteristics; and further, other areas have a perspective hollowing effect. However, the mutual registration accuracy of the three areas in the patent application depends on the accuracy of printing, and the accuracy of printing is generally above 100um, which limits the application of high-end anti-counterfeiting optical products to a certain extent.
因此,制作同时具有高亮度金属反射层特征、多层干涉光变特征,并且两个特征区域彼此定位零误差的光学防伪元件,具有重要的意义。进一步地,如果光学防伪元件进一步集成镂空特征,且镂空区域和图像区域也零误差定位,则会进一步提高产品的抗伪造性能。Therefore, it is of great significance to produce an optical anti-counterfeiting element that simultaneously has the characteristics of a high-brightness metal reflective layer, a multi-layer interference optical variable, and the positioning of the two characteristic regions with zero error. Further, if the optical anti-counterfeiting element further integrates hollow features, and the hollow area and the image area are also positioned with zero error, the anti-counterfeiting performance of the product will be further improved.
发明内容Summary of the invention
本发明的目的是提供一种多层体光学防伪元件及其制作方法。从光学防伪元件的第一侧或/和第二侧观察时,同时具有高亮度金属反射层特征和多层功能镀层组(尤其是干涉光变镀层)特征,则设有光学防伪元件的产品具有优异的综合集成防伪性能。进一步地,如果该光学防伪元件进一步集成镂空特征,且镂空区域和图像区域也零误差定位,则会进一步提高该产品的抗伪造性能。The purpose of the present invention is to provide a multilayer optical anti-counterfeiting element and a manufacturing method thereof. When viewed from the first side or/and second side of the optical anti-counterfeiting element, the product with the high-brightness metal reflective layer and the multi-layer functional coating (especially the interference optical variable coating) feature at the same time, then the product with the optical anti-counterfeiting element has Excellent comprehensive integrated anti-counterfeiting performance. Further, if the optical anti-counterfeiting element further integrates hollow features, and the hollow area and the image area are also positioned with zero error, the anti-counterfeiting performance of the product will be further improved.
为了实现上述目的,本发明实施例提供一种光学防伪元件,从结构上讲,所述光学防伪元件含有基材,基材的第一侧面具有起伏结构层,所述起伏结构层包括具有第一微结构的第一区域和具有第二微结构的第二区域,所述第二微结构的比体积大于所述第一微结构的比体积;所述起伏结构层一侧有依次层叠的第一镀层、介电层、第二镀层和保护层;所述第一镀层和所述介电层位于所述第一区域且位于所述第二区域,所述第二镀层和所述保护层位于所述第一区域而不位于所述第二区域;其中,所述第一镀层、所述介电层和所述第二镀层构成功能镀层组,所述功能镀层组和所述第一微结构在所述第一区域内具有结合的光学特征,所述第一镀层和所述第二微结构在所述第二区域内具有结合的光学特征。由于反射观察呈现的两个图像区域(第一区域和第二区域)是由微结构确定的,因而具有定位零误差特征。In order to achieve the above objective, an embodiment of the present invention provides an optical anti-counterfeiting element. Structurally, the optical anti-counterfeiting element contains a substrate, and the first side of the substrate has an undulating structure layer, and the undulating structure layer includes a first The first area of the microstructure and the second area with the second microstructure, the specific volume of the second microstructure is greater than the specific volume of the first microstructure; one side of the undulating structure layer has a first layer stacked in sequence. Plating layer, dielectric layer, second plating layer and protective layer; the first plating layer and the dielectric layer are located in the first area and located in the second area, the second plating layer and the protective layer are located in the The first area is not located in the second area; wherein, the first plating layer, the dielectric layer, and the second plating layer constitute a functional plating layer group, and the functional plating layer group and the first microstructure are in The first area has a combined optical feature, and the first plating layer and the second microstructure have a combined optical feature in the second area. Since the two image regions (the first region and the second region) presented by reflection observation are determined by the microstructure, they have the feature of zero positioning error.
这里提到的起伏结构的比体积是指将起伏结构层置于水平状态,设想恰好完全覆盖起伏结构表面的液体体积与起伏结构在水平面上的投影面积的比值;本发明还涉及另一重要的物理量,即起伏结构的深宽比,它是指起伏结构的深度与宽度(或周期性结构的周期)的比值;按照此定义,深宽比是一无量纲的物理量,比体积的量纲为um 3/um 2;按照此定义,平坦结构看做是深宽比为零,且比体积 为零的起伏结构;深宽比和比体积是两个在数量上没有直接关系的物理量;比如,A结构为深度1um、周期1um的一维锯齿形光栅,则其深宽比为1,比体积为0.5um 3/um 2;B结构为深度2um、周期4um的一维锯齿形光栅,则其深宽比为0.5,比体积为1um 3/um 2;也就是说,A结构的深宽比大于B结构的深宽比,而B结构的比体积大于A结构的比体积;第一微结构和第二微结构的比体积的差别,是实现第二区域的第二镀层材料层得以去除的基础;基于比体积的差别实现特定微结构上的镀层的精准去除,将在具体实施部分进一步阐述。 The specific volume of the undulating structure mentioned here refers to the ratio of the undulating structure layer in a horizontal state, assuming that the volume of the liquid that just completely covers the surface of the undulating structure to the projected area of the undulating structure on the horizontal plane; the present invention also relates to another important point The physical quantity, that is, the aspect ratio of the undulating structure, it refers to the ratio of the depth to the width (or the period of the periodic structure) of the undulating structure; according to this definition, the aspect ratio is a dimensionless physical quantity, and the dimension of the specific volume is um 3 /um 2 ; According to this definition, a flat structure is regarded as an undulating structure with zero aspect ratio and zero specific volume; aspect ratio and specific volume are two physical quantities that are not directly related in quantity; for example, The structure A is a one-dimensional zigzag grating with a depth of 1um and a period of 1um, and its aspect ratio is 1, and the specific volume is 0.5um 3 /um 2 ; the structure B is a one-dimensional zigzag grating with a depth of 2um and a period of 4um. The aspect ratio is 0.5 and the specific volume is 1um 3 /um 2 ; that is, the aspect ratio of the A structure is greater than that of the B structure, and the specific volume of the B structure is greater than the specific volume of the A structure; the first microstructure The difference between the specific volume and the second microstructure is the basis for the removal of the second coating material layer in the second area; the precise removal of the coating on the specific microstructure based on the difference in specific volume will be further explained in the specific implementation section .
一般地,所述第一微结构或所述第二微结构为周期性结构或和周期性结构中一种结构或组合结构;所述第一微结构或所述第二微结构的横截面结构为正弦型结构、矩形光栅结构、梯形光栅结构、闪耀光栅结构和弧形光栅结构中任意一种结构或者至少任意两种结构构成的组合结构。Generally, the first microstructure or the second microstructure is a periodic structure or a structure or a combination structure in a periodic structure; the cross-sectional structure of the first microstructure or the second microstructure It is a sinusoidal structure, a rectangular grating structure, a trapezoidal grating structure, a blazed grating structure, and an arc-shaped grating structure, or a combined structure composed of at least any two structures.
优选地,所述第一微结构的比体积大于等于0um 3/um 2且小于0.5um 3/um 2;所述第二微结构的比体积大于0.4um 3/um 2且小于3um 3/um 2Preferably, the specific volume of the first microstructure is greater than or equal to 0um 3 /um 2 and less than 0.5um 3 /um 2 ; the specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 .
优选地,所述第一镀层与所述起伏结构层相邻接。Preferably, the first plating layer is adjacent to the undulating structure layer.
优选地,所述第一镀层或所述第二镀层的材料为镍、铬、铝、银、铜、锡和钛中任意一种金属或至少任意两种金属组合构成的合金;所述介电层的材料为氟化镁、二氧化硅、硫化锌、氮化钛、二氧化钛、一氧化钛、三氧化二钛、五氧化三钛、五氧化二钽、五氧化二铌、二氧化铈、三氧化二铋、氧化铬绿、氧化铁、氧化铪和氧化锌中任意一种化合物或至少任意两种化合物构成的混合物。Preferably, the material of the first plating layer or the second plating layer is any one of nickel, chromium, aluminum, silver, copper, tin, and titanium or an alloy composed of a combination of at least any two metals; the dielectric The material of the layer is magnesium fluoride, silicon dioxide, zinc sulfide, titanium nitride, titanium dioxide, titanium monoxide, titanium trioxide, titanium pentoxide, tantalum pentoxide, niobium pentoxide, cerium dioxide, three Any one compound of bismuth oxide, chromium oxide green, iron oxide, hafnium oxide and zinc oxide or a mixture of at least any two compounds.
优选地,所述功能镀层组为多层干涉光变镀层,在所述多层干涉光变镀层的任意一侧所述光学防伪元件均具有干涉光变特征。Preferably, the functional coating group is a multi-layer interference optically variable coating, and the optical anti-counterfeiting element on any side of the multi-layer interference optically variable coating has the characteristic of interference optically variable.
进一步地,为了让产品可以具有精准定位的镂空特征,此时,所述起伏结构层还包括具有第三微结构的第三区域,所述第三微结构的深宽比大于所述第二微结构的深宽比,且所述第三微结构的比体积大于所述第一微结构的比体积;所述第一镀层和所述第二镀层不位于所述第三区域;所述光学防伪元件在所述第三区域具有镂空特征。第三微结构和第一微结构比体积的差别、以及第三微结构和第二微结构深宽比的差别,是实现第三区域的第一镀层和第二镀层均被去除的基础。基于深宽比的差别实现特定微结构上的镀层的精准去除,将在具体实施部分进一步阐述。优选地,所述第三微结构的深宽比大于0.2,小于1;所述第二微 结构的深宽比大于0,小于0.3;所述第三微结构的比体积大于0.4um 3/um 2,小于3um 3/um 2Further, in order to allow the product to have a hollow feature for precise positioning, at this time, the undulating structure layer further includes a third region having a third microstructure, and the aspect ratio of the third microstructure is greater than that of the second microstructure. The aspect ratio of the structure, and the specific volume of the third microstructure is greater than the specific volume of the first microstructure; the first plating layer and the second plating layer are not located in the third area; the optical anti-counterfeiting The element has a hollow feature in the third area. The difference between the specific volume of the third microstructure and the first microstructure and the difference in the aspect ratio between the third microstructure and the second microstructure are the basis for achieving the removal of both the first plating layer and the second plating layer in the third region. The precise removal of the coating on a specific microstructure based on the difference in aspect ratio will be further elaborated in the specific implementation section. Preferably, the aspect ratio of the third microstructure is greater than 0.2 and less than 1; the aspect ratio of the second microstructure is greater than 0 and less than 0.3; the specific volume of the third microstructure is greater than 0.4um 3 /um 2 , less than 3um 3 /um 2 .
本发明实施例还提供一种光学防伪元件的制作方法,该制作方法包括:The embodiment of the present invention also provides a manufacturing method of an optical anti-counterfeiting element, the manufacturing method including:
S1)形成起伏结构层,其中,所述起伏结构层包括具有第一微结构的第一区域和具有第二微结构的第二区域,所述第二微结构的比体积大于所述第一微结构的比体积;S1) forming an undulating structure layer, wherein the undulating structure layer includes a first region having a first microstructure and a second region having a second microstructure, and the specific volume of the second microstructure is larger than that of the first microstructure. The specific volume of the structure;
S2)在所述起伏结构层的一侧依次形成层叠的第一镀层材料层、介电层材料层、第二镀层材料层和保护层材料层;S2) sequentially forming a laminated first plating material layer, a dielectric layer material layer, a second plating material layer, and a protective layer material layer on one side of the undulating structure layer;
S3)将步骤S2)的半成品置于能够与所述第二镀层材料层反应的氛围中,直到位于所述第二区域的第二镀层材料层的部分或者全部被去除为止,并仅在所述第一区域内至少留有层叠的第一镀层和第二镀层,其中,所述第一镀层和所述第二镀层分别为所述第一镀层材料层和所述第二镀层材料层位于所述第一区域内未被去除的部分镀层材料层。S3) The semi-finished product of step S2) is placed in an atmosphere capable of reacting with the second plating material layer until part or all of the second plating material layer in the second area is removed, and only in the At least a laminated first plating layer and a second plating layer are left in the first area, wherein the first plating layer and the second plating layer are the first plating layer material layer and the second plating layer material layer located in the Part of the plating material layer in the first area that has not been removed.
优选地,步骤S1)中的起伏结构层还包括具有第三微结构的第三区域,所述第三微结构的深宽比大于所述第二微结构的深宽比,所述第三微结构的比体积大于所述第一微结构的比体积。Preferably, the undulating structure layer in step S1) further includes a third region having a third microstructure, the aspect ratio of the third microstructure is greater than the aspect ratio of the second microstructure, and the third microstructure The specific volume of the structure is greater than the specific volume of the first microstructure.
优选地,该制作方法还包括:S4)将步骤S3)的半成品置于能够与所述第一镀层材料层反应的氛围中,直到位于所述第三区域的第一镀层材料层和第二镀层材料层被部分或全部去除。Preferably, the manufacturing method further includes: S4) placing the semi-finished product of step S3) in an atmosphere capable of reacting with the first plating material layer until the first plating material layer and the second plating layer located in the third area The material layer is partially or completely removed.
优选地,步骤S3)中的第一镀层或/和第二镀层含有铝层;Preferably, the first plating layer or/and the second plating layer in step S3) contains an aluminum layer;
步骤S3)中的能够与所述第一镀层材料层或/和所述第二镀层材料层反应的氛围选择酸液和/或碱液。In step S3), the atmosphere capable of reacting with the first coating material layer or/and the second coating material layer is selected from an acid solution and/or an alkali solution.
优选地,该制作方法还包括:施加无机或者有机的镀层或者涂层工序,以实现其他的光学防伪功能或者辅助功能。Preferably, the manufacturing method further includes: applying an inorganic or organic plating or coating process to realize other optical anti-counterfeiting functions or auxiliary functions.
本发明实施例的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the embodiments of the present invention will be described in detail in the following specific implementation section.
附图说明Description of the drawings
附图是用来提供对本发明实施例的进一步理解,并且构成说明书的一部分, 与下面的具体实施方式一起用于解释本发明实施例,但并不构成对本发明实施例的限制。在附图中:The accompanying drawings are used to provide a further understanding of the embodiments of the present invention, and constitute a part of the specification. Together with the following specific implementations, they are used to explain the embodiments of the present invention, but do not constitute a limitation to the embodiments of the present invention. In the attached picture:
图1为本发明实施例的第一种示例性光学防伪元件的俯视图;Fig. 1 is a top view of a first exemplary optical anti-counterfeiting element according to an embodiment of the present invention;
图2为本发明实施例的第一种示例性光学防伪元件沿X-X方向的一种可能的剖面图;Fig. 2 is a possible cross-sectional view of the first exemplary optical anti-counterfeiting element in the X-X direction according to the embodiment of the present invention;
图3为本发明实施例的制作第一种示例性光学防伪元件过程中形成起伏结构层后的示例性元件剖视图;3 is a cross-sectional view of an exemplary element after the undulating structure layer is formed in the process of manufacturing the first exemplary optical anti-counterfeiting element according to the embodiment of the present invention;
图4为本发明实施例的制作第一种示例性光学防伪元件过程中形成功能镀层组后的示例性元件剖视图;4 is a cross-sectional view of an exemplary element after a functional coating group is formed in the process of manufacturing the first exemplary optical anti-counterfeiting element according to an embodiment of the present invention;
图5为本发明实施例的制作第一种示例性光学防伪元件过程中形成保护层后的示例性元件剖视图;5 is a cross-sectional view of an exemplary element after a protective layer is formed in the process of manufacturing the first exemplary optical anti-counterfeiting element according to an embodiment of the present invention;
图6为本发明实施例的制作第一种示例性光学防伪元件过程中经过腐蚀氛围后的示例性元件剖视图;FIG. 6 is a cross-sectional view of an exemplary element after a corrosive atmosphere in the process of manufacturing the first exemplary optical anti-counterfeiting element according to an embodiment of the present invention;
图7为本发明实施例的第二种示例性光学防伪元件的俯视图;Fig. 7 is a top view of a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention;
图8为本发明实施例的第二种示例性光学防伪元件沿X-X方向的一种可能的剖面图;FIG. 8 is a possible cross-sectional view of the second exemplary optical anti-counterfeiting element according to the embodiment of the present invention along the X-X direction;
图9为本发明实施例的制作第二种示例性光学防伪元件过程中形成起伏结构层后的示例性元件剖视图;9 is a cross-sectional view of an exemplary element after the undulating structure layer is formed in the process of manufacturing the second exemplary optical anti-counterfeiting element according to the embodiment of the present invention;
图10为本发明实施例的制作第二种示例性光学防伪元件过程中形成功能镀层组后的示例性元件剖视图;10 is a cross-sectional view of an exemplary element after a functional coating group is formed in the process of manufacturing a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention;
图11为本发明实施例的制作第二种示例性光学防伪元件过程中形成保护层后的示例性元件剖视图;11 is a cross-sectional view of an exemplary element after a protective layer is formed in the process of manufacturing a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention;
图12为本发明实施例的制作第二种示例性光学防伪元件过程中经过腐蚀氛围后的示例性元件剖视图。FIG. 12 is a cross-sectional view of an exemplary element after undergoing a corrosive atmosphere in the process of manufacturing a second exemplary optical anti-counterfeiting element according to an embodiment of the present invention.
附图标记说明Description of Reference Signs
1   基材                           2   起伏结构层1 Base material 2 undulating structure layer
31  第一镀层                       32  介电层31 First coating layer 32 Dielectric layer
33  第二镀层                       3   功能镀层组33 Second Coating Layer 3 Functional Coating Group
4   保护层4 Protection layer
5   其他功能涂层5 Other functional coatings
具体实施方式detailed description
以下结合附图对本发明实施例的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明实施例,并不用于限制本发明实施例。The specific implementation manners of the embodiments of the present invention will be described in detail below in conjunction with the drawings. It should be understood that the specific implementations described here are only used to illustrate and explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention.
实施例一Example one
如图1,该光学防伪元件含有第一区域A和第二区域B,第一区域A具有第一光学微结构和功能镀层组结合的光学特征,第二区域B具有第二光学微结构和第一镀层结合的光学特征。两个区域彼此严格定位。图像的局部线条可以非常精细,例如,小于50um。典型地,功能镀层组为多层干涉光变镀层,第一镀层为金属反射镀层(例如铝层),这样,第一区域A呈现干涉光变特征,第二区域B呈现普通金属反射镀层特征。As shown in Figure 1, the optical anti-counterfeiting element contains a first area A and a second area B. The first area A has the optical characteristics of the combination of the first optical microstructure and the functional coating group, and the second area B has the second optical microstructure and the second area. The optical characteristics of a coating combination. The two areas are strictly positioned to each other. The local lines of the image can be very fine, for example, less than 50um. Typically, the functional coating group is a multilayer interference optically variable coating, and the first coating is a metal reflective coating (such as an aluminum layer). In this way, the first area A exhibits interference optically variable characteristics, and the second area B exhibits ordinary metal reflective coating characteristics.
如图2,光学防伪元件含有基材1,起伏结构层2,第一镀层31,介电层32,第二镀层33,保护层4,其他功能涂层5。第一镀层31、介电层32、第二镀层33构成了功能镀层组3。基材1和起伏结构层2通常由透明材料构成。所述起伏结构层2包括由第一微结构组成的第一区域A、由第二微结构组成的第二区域B,所述第二微结构的比体积大于所述第一微结构的比体积。第一区域A上设置有由第一镀层31、介电层32、第二镀层33构成的功能镀层组3,第二区域B上设置有第一镀层31和介电层32。通常介电层32为无色透明材料,在第二区域B不提供特殊的光学效果。从防伪元件的上方或/和下方观察,第一区域A呈现第一微结构和功能镀层组3结合的光学特征,第二区域B呈现第二微结构和第一镀层31结合的光学特征。如果第一镀层31半透明、第二镀层33不透明或者基本不透明,则该光学防伪元件须从下方观察;如果第一镀层31不透明或者基本不透明、第二镀层33半透明,则该光学防伪元件须从上方观察;如果第一镀层31和第二镀层33均为半透明,则该光学防伪元件既可以从下方也可以从上方观察。功能镀层组3邻接有保护层4。保护层4为制作过程中的自然产物,一般不提供额外的光学效果。特别地,在第一区域A,第一镀层31、介电层32、第二镀层33分别作为反射层、介电层、吸收层,并组合构成了一组多层干涉光 变镀层,即第一区域A具有第一微结构和多层干涉光变镀层结合的防伪特征;而第二区域B具有第二微结构和传统反射层结合的防伪特征。其他功能涂层5可以根据需要来设置,比如,起与被保护的主产品粘合作用的粘结层。As shown in FIG. 2, the optical anti-counterfeiting element includes a substrate 1, an undulating structure layer 2, a first plating layer 31, a dielectric layer 32, a second plating layer 33, a protective layer 4, and other functional coatings 5. The first plating layer 31, the dielectric layer 32, and the second plating layer 33 constitute the functional plating layer group 3. The substrate 1 and the relief structure layer 2 are usually made of transparent materials. The undulating structure layer 2 includes a first area A composed of a first microstructure and a second area B composed of a second microstructure. The specific volume of the second microstructure is greater than the specific volume of the first microstructure. . The first area A is provided with a functional plating layer group 3 composed of a first plating layer 31, a dielectric layer 32, and a second plating layer 33, and the second area B is provided with a first plating layer 31 and a dielectric layer 32. Generally, the dielectric layer 32 is a colorless and transparent material, and does not provide a special optical effect in the second region B. Viewed from above or/and below the anti-counterfeiting element, the first area A presents the optical characteristics of the combination of the first microstructure and the functional coating group 3, and the second area B presents the optical characteristics of the combination of the second microstructure and the first coating 31. If the first plating layer 31 is semi-transparent and the second plating layer 33 is opaque or substantially opaque, the optical security element must be viewed from below; if the first plating layer 31 is opaque or substantially opaque, and the second plating layer 33 is semi-transparent, the optical security element must Viewed from above; if the first plating layer 31 and the second plating layer 33 are both translucent, the optical anti-counterfeiting element can be viewed from below or from above. The protective layer 4 is adjacent to the functional plating layer group 3. The protective layer 4 is a natural product in the manufacturing process and generally does not provide additional optical effects. In particular, in the first area A, the first plating layer 31, the dielectric layer 32, and the second plating layer 33 serve as the reflective layer, the dielectric layer, and the absorbing layer, respectively, and combine to form a group of multilayer interference optical variable plating layers, namely the first A region A has an anti-counterfeiting feature combining the first microstructure and a multi-layer interference optical variable coating; and the second region B has an anti-counterfeiting feature combining the second microstructure and the traditional reflective layer. Other functional coatings 5 can be set as required, for example, an adhesive layer that serves as an adhesion to the main product to be protected.
下面结合图3至图6对根据本发明的制备如图2所示的光学防伪元件的方法进行描述,该方法包括步骤S1至S4。为叙述简洁起见,功能镀层组3选择为多层干涉光变镀层,第一镀层31、介电层32、第二镀层33分别作为反射层、介电层、吸收层。The method for preparing the optical anti-counterfeiting element shown in FIG. 2 according to the present invention will be described below in conjunction with FIG. 3 to FIG. 6. The method includes steps S1 to S4. For the sake of brevity of description, the functional coating group 3 is selected as a multi-layer interference optical variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 serve as the reflective layer, the dielectric layer, and the absorbing layer, respectively.
S1、在基材1的第一侧面上形成起伏结构层2,所述起伏结构层2至少包括由第一微结构组成的第一区域A、由第二微结构组成的第二区域B,所述第二微结构的比体积大于第一微结构的比体积,如图3所示。S1. An undulating structure layer 2 is formed on the first side surface of the substrate 1. The undulating structure layer 2 includes at least a first area A composed of a first microstructure and a second area B composed of a second microstructure. The specific volume of the second microstructure is greater than the specific volume of the first microstructure, as shown in FIG. 3.
基材1可以是至少局部透明的,也可以是有色的介电层,还可以是表面带有功能涂层的透明介质薄膜,还可以是经过复合而成的多层膜。基材1一般由耐物化性能良好且机械强度高的薄膜材料形成,例如,可以使用聚对苯二甲酸乙二醇酯(PET)薄膜、聚萘二甲酸乙二醇酯(PEN)薄膜及聚丙烯(PP)薄膜等塑料薄膜形成基材1,而且基材1优选由PET材料形成。基材1上可以含有粘结增强层,以增强基材1与起伏结构层2的粘结。基材1上也可以含有剥离层,以实现最终产品基材1与起伏结构层2的分离。The substrate 1 may be at least partially transparent, or a colored dielectric layer, or a transparent dielectric film with a functional coating on the surface, or a multi-layer film formed by compounding. The substrate 1 is generally formed of a film material with good physical and chemical resistance and high mechanical strength. For example, polyethylene terephthalate (PET) film, polyethylene naphthalate (PEN) film, and polyethylene terephthalate (PEN) film can be used. A plastic film such as a propylene (PP) film forms the base material 1, and the base material 1 is preferably formed of a PET material. The substrate 1 may contain an adhesion enhancement layer to enhance the adhesion of the substrate 1 and the undulating structure layer 2. The base material 1 may also contain a release layer to realize the separation of the final product base material 1 and the relief structure layer 2.
起伏结构层2可以通过紫外浇铸、模压、纳米压印等加工方式进行批量复制形成。例如,起伏结构层2可以由热塑性树脂通过模压工艺形成,即预先涂布在基材1上的热塑性树脂在经过高温的金属模版时,受热而软化变形,从而形成特定的起伏结构,之后冷却成型。起伏结构层2也可以采用辐射固化浇铸工艺形成,即通过将辐射固化树脂涂布在基材1上,一边将原版推压于其上,一边照射紫外线或电子束等放射线,使上述材料固化,然后取下原版从而形成起伏结构层2。The undulating structure layer 2 can be formed by batch replication through processing methods such as ultraviolet casting, molding, and nanoimprinting. For example, the undulating structure layer 2 can be formed from a thermoplastic resin through a molding process, that is, the thermoplastic resin pre-coated on the substrate 1 is heated and softened and deformed when passing through a high-temperature metal template, thereby forming a specific undulating structure, and then cooling and molding . The undulating structure layer 2 can also be formed by a radiation curing casting process, that is, by coating a radiation curing resin on the substrate 1 and pressing the original plate on it, while irradiating radiation such as ultraviolet rays or electron beams to cure the above materials, Then, the original plate is removed to form the relief structure layer 2.
为实现后续去除镀层的需要,所述第二微结构的比体积大于第一微结构的比体积。优选地,所述第一微结构的比体积大于等于0um 3/um 2,小于0.5um 3/um 2,第二微结构的比体积大于0.4um 3/um 2,小于3um 3/um 2In order to achieve the subsequent removal of the plating layer, the specific volume of the second microstructure is greater than the specific volume of the first microstructure. Preferably, the specific volume of the first microstructure is greater than or equal to 0um 3 /um 2 and less than 0.5um 3 /um 2 , and the specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 .
所述第一微结构或所述第二微结构为周期性结构或和周期性结构中一种结构或组合结构;所述第一微结构或所述第二微结构的横截面结构为正弦型结构、矩形光栅结构、梯形光栅结构、闪耀光栅结构和弧形光栅结构中任意一种结构或 者至少任意两种结构构成的组合结构。第一微结构和第二微结构的尺寸以及横向排布由所需的光学效果决定。第一微结构可以选择为平坦结构。The first microstructure or the second microstructure is a periodic structure or a structure or a combination structure of the periodic structure; the cross-sectional structure of the first microstructure or the second microstructure is a sinusoidal structure Any one structure, rectangular grating structure, trapezoidal grating structure, blazed grating structure and arc-shaped grating structure, or a combined structure composed of at least any two structures. The size and lateral arrangement of the first and second microstructures are determined by the required optical effects. The first microstructure can be selected as a flat structure.
S2、在起伏结构层2上形成由第一镀层31材料层、介电层32材料层、第二镀层33材料层构成的功能镀层组3,如图4所示。S2, forming a functional plating layer group 3 composed of a first plating layer 31 material layer, a dielectric layer 32 material layer, and a second plating layer 33 material layer on the undulating structure layer 2, as shown in FIG. 4.
本实施例中,功能镀层组3选择为多层干涉光变镀层,第一镀层31、介电层32、第二镀层33分别作为反射层、介电层、吸收层,即第一镀层31为不透明或者基本不透明,第二镀层33为半透明。In this embodiment, the functional coating group 3 is selected as a multi-layer interference optically variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 respectively serve as the reflective layer, the dielectric layer, and the absorbing layer, that is, the first coating 31 is Opaque or substantially opaque, and the second plating layer 33 is semi-transparent.
第一镀层31的作用是作为干涉光变镀层中的反射层。第一镀层31的材料可以是Al、Cu、Ni、Cr、Ag、Fe、Sn、Au和Pt中任意一种金属、至少两种金属的混合物或合金。第一镀层31的厚度一般选择大于10nm且小于80nm,优选大于20nm且小于50nm。金属反射镀层太薄,则亮度不够;金属反射镀层太厚,则与起伏结构层的牢度不好,且成本上升。第一镀层31一般可以通过物理和/或化学气相沉积的方法形成在起伏结构层2上,例如包括但不限于热蒸发、磁控溅射、MOCVD等。优选地,第一镀层31以均匀的表面密度、以同型覆盖的方式形成在起伏结构层2上。The function of the first plating layer 31 is to serve as a reflective layer in the interference optically variable plating layer. The material of the first plating layer 31 may be any one of Al, Cu, Ni, Cr, Ag, Fe, Sn, Au, and Pt, a mixture or an alloy of at least two metals. The thickness of the first plating layer 31 is generally selected to be greater than 10 nm and less than 80 nm, preferably greater than 20 nm and less than 50 nm. If the metal reflective coating is too thin, the brightness will be insufficient; if the metal reflective coating is too thick, the fastness to the undulating structure layer will be poor, and the cost will increase. The first plating layer 31 can generally be formed on the undulating structure layer 2 by physical and/or chemical vapor deposition methods, such as but not limited to thermal evaporation, magnetron sputtering, MOCVD and the like. Preferably, the first plating layer 31 is formed on the undulating structure layer 2 with a uniform surface density and in a manner of homogenous coverage.
介电层32提供法伯罗干涉腔中介质层的作用。介电层32一般采用气相沉积的方法形成,材料可以选自MgF 2、Sn、Cr、ZnS、ZnO、TiO 2、MgO、SiO 2或者他们的混合物。气相沉积之后,介电层32的表面形貌和第一镀层的形貌同型或者基本同型。介电层32的厚度由最终干涉光变镀层所需的效果决定,一般大于100nm,小于600nm。 The dielectric layer 32 functions as a dielectric layer in the Fabero interference cavity. The dielectric layer 32 is generally formed by a vapor deposition method, and the material can be selected from MgF 2 , Sn, Cr, ZnS, ZnO, TiO 2 , MgO, SiO 2 or a mixture thereof. After the vapor deposition, the surface morphology of the dielectric layer 32 and the morphology of the first plating layer are of the same type or substantially the same type. The thickness of the dielectric layer 32 is determined by the effect required for the final interference optically variable coating, and is generally greater than 100 nm and less than 600 nm.
第二镀层33的作用是作为干涉光变镀层中的吸收层。吸收层一般为较薄的金属材料,透光呈现半透明特征。第二镀层33可以由铝、银、铜、锡、铬、镍和钛中任意一种金属或至少两种金属的合金构成,由于铝成本较低且易于被酸液或者碱液去除,因此优选为铝。第二镀层33一般通过气相沉积的方法形成。气相沉积之后,第二镀层33的表面形貌和第一镀层31以及介电层32的形貌同型或者基本同型。第二镀层33的厚度一般大于2nm,小于10nm。The second plating layer 33 functions as an absorbing layer in the interference optically variable plating layer. The absorbing layer is generally a thin metal material, which is translucent in light transmission. The second plating layer 33 can be made of any one of aluminum, silver, copper, tin, chromium, nickel, and titanium, or an alloy of at least two metals. Since aluminum is low in cost and easy to be removed by acid or alkali, it is preferred For aluminum. The second plating layer 33 is generally formed by a vapor deposition method. After vapor deposition, the surface morphology of the second plating layer 33 is the same or substantially the same as the morphologies of the first plating layer 31 and the dielectric layer 32. The thickness of the second plating layer 33 is generally greater than 2 nm and less than 10 nm.
S3、在功能镀层组3上形成保护层4材料层,如图5所示。S3, forming a protective layer 4 material layer on the functional plating layer group 3, as shown in FIG. 5.
保护层4一般采用采用印制工艺形成。由于起伏结构层2上的第一微结构的比体积小于第二微结构的比体积,而功能镀层组3一般以同型覆盖的方式形成 于起伏结构层2上,因此,第一区域A的功能镀层组表面的微结构的比体积仍然小于第二区域B的功能镀层组表面的微结构的比体积。可以选择合适的保护层4的印制量,使得保护层4在第一区域A的功能镀层组的表面微结构的最小厚度明显大于在第二区域B的功能镀层组的表面微结构的最小厚度。保护层4在微结构的最小厚度一般位于微结构的最顶部。这样,保护层4对第一区域A的功能镀层组的保护作用,要明显高于对第二区域B的功能镀层组的保护作用。一般要求保护层4在单位面积上的涂布量大于0.1g/m 2,小于1g/m 2。保护层4的涂布之前的粘度越小越有利于流平,因此,保护胶液的粘度一般要小于100cP,优选小于50cP。就保护层4的成分而言,可以是以聚酯、聚氨酯和丙烯酸树脂中任意一种或者任意至少两种组合为主树脂的清漆或者油墨。 The protective layer 4 is generally formed by a printing process. Since the specific volume of the first microstructure on the undulating structure layer 2 is smaller than the specific volume of the second microstructure, the functional plating layer group 3 is generally formed on the undulating structure layer 2 in the same type of covering. Therefore, the function of the first region A The specific volume of the microstructure on the surface of the coating group is still smaller than the specific volume of the microstructure on the surface of the functional coating group in the second region B. The amount of printing of the protective layer 4 can be selected so that the minimum thickness of the surface microstructure of the functional coating group of the protective layer 4 in the first area A is significantly greater than the minimum thickness of the surface microstructure of the functional coating group in the second area B . The minimum thickness of the protective layer 4 in the microstructure is generally located at the top of the microstructure. In this way, the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than the protective effect on the functional coating group in the second area B. Generally, it is required that the coating amount of the protective layer 4 per unit area is greater than 0.1 g/m 2 and less than 1 g/m 2 . The lower the viscosity of the protective layer 4 before coating, the better it is for leveling. Therefore, the viscosity of the protective glue is generally less than 100 cP, preferably less than 50 cP. As for the components of the protective layer 4, any one of polyester, polyurethane, and acrylic resin or any combination of at least two of them may be varnish or ink as the main resin.
S4、将S3获得的多层结构体置于能够与第二镀层33的材料反应的氛围中,直到位于第二区域B的第二镀层材料层的部分或者全部被去除为止,如图6所示。S4. Place the multilayer structure obtained in S3 in an atmosphere capable of reacting with the material of the second plating layer 33 until part or all of the second plating material layer located in the second region B is removed, as shown in FIG. 6 .
如前所述,保护层4对第一区域A的功能镀层组的保护作用,要明显高于对第二区域B的功能镀层组的保护作用。因此,在一定的时间内,腐蚀氛围会通过第二区域B的保护层的脆弱点到达并腐蚀第二镀层33;而在此时间内,保护层4对第一区域A的第二镀层形成有效的保护。一般地,介电层32不与腐蚀氛围发生作用,即介电层32可以对第一镀层31形成有效的保护。这样便获得了精确位于第一区域A的功能镀层组3,和精确位于第二区域B的第一镀层31。如果第二镀层33为铝或者含有铝的镀层,则腐蚀氛围可以是酸液或者碱液。通常,第二区域B上的第二镀层材料层被腐蚀后,镀层上的保护层也随之浮脱。有时,第二区域B上的第二镀层材料层被腐蚀后,镀层上的保护层可能部分甚至全部残留在多层体上,这并不影响后续工序的实施。As mentioned above, the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than that of the functional coating group in the second area B. Therefore, within a certain period of time, the corrosive atmosphere will reach and corrode the second plating layer 33 through the weak points of the protective layer in the second area B; and during this time, the protective layer 4 is effective for the formation of the second plating layer in the first area A. protection of. Generally, the dielectric layer 32 does not interact with the corrosive atmosphere, that is, the dielectric layer 32 can form an effective protection for the first plating layer 31. In this way, the functional plating layer group 3 accurately located in the first area A and the first plating layer 31 accurately located in the second area B are obtained. If the second plating layer 33 is aluminum or a plating layer containing aluminum, the corrosive atmosphere may be acid or alkali. Generally, after the second plating material layer on the second area B is corroded, the protective layer on the plating layer also floats. Sometimes, after the second plating material layer on the second region B is corroded, part or all of the protective layer on the plating layer may remain on the multilayer body, which does not affect the implementation of subsequent processes.
至此,便获得了具有在第一区域A内功能镀层组3所呈现的光学特征和在第二区域B内第一镀层31所呈现的光学特征的光学防伪元件半成品。So far, a semi-finished optical anti-counterfeiting element having the optical characteristics of the functional coating group 3 in the first area A and the optical characteristics of the first coating 31 in the second area B is obtained.
制作图2所示光学防伪元件的方法,一般还包括,在S4步骤后,涂布其他功能涂层5,比如抗老化胶,以起到对光学镀层保护的作用,和/或者热熔胶,以起到与其他基材粘接的作用。The method of manufacturing the optical anti-counterfeiting element shown in Fig. 2 generally also includes, after step S4, coating other functional coatings 5, such as anti-aging glue, to protect the optical coating, and/or hot melt glue, To play the role of bonding with other substrates.
实施例二Example two
如图7,该光学防伪元件含有第一区域A、第二区域B和第三区域C,第一区域A具有第一光学微结构和功能镀层组结合的光学特征,第二区域B具有第二光学微结构和第一镀层结合的光学特征,第三区域C透视观察具有镂空特征。三个区域彼此严格定位,例如图7所示的镂空区域C严格位于第二区域B的边界。图像或者镂空的线条往往非常精细,例如,小于50um。典型地,功能镀层组为多层干涉光变镀层,第一镀层为金属反射镀层(例如铝层),这样,第一区域A呈现干涉光变特征,第二区域B呈现普通金属反射镀层特征。As shown in Fig. 7, the optical anti-counterfeiting element contains a first area A, a second area B and a third area C. The first area A has the optical characteristics of the first optical microstructure and the functional coating group, and the second area B has the second area. The optical characteristics of the optical microstructure and the first plating layer are combined, and the third area C has a hollow feature when viewed through perspective. The three areas are strictly positioned with each other. For example, the hollow area C shown in FIG. 7 is strictly located at the boundary of the second area B. Images or hollowed out lines are often very fine, for example, less than 50um. Typically, the functional coating group is a multilayer interference optically variable coating, and the first coating is a metal reflective coating (such as an aluminum layer). In this way, the first area A exhibits interference optically variable characteristics, and the second area B exhibits ordinary metal reflective coating characteristics.
如图8,光学防伪元件含有基材1,起伏结构层2,第一镀层31,介电层32,第二镀层33,保护层4,其他功能涂层5。第一镀层31、介电层32、第二镀层33构成了功能镀层组3。基材1和起伏结构层2通常由透明材料构成。所述起伏结构层2包括由第一微结构组成的第一区域A、由第二微结构组成的第二区域B、以及由第三微结构组成的第三区域C,所述第二微结构的比体积大于第一微结构的比体积,第三微结构的比体积大于第一微结构的比体积,且第三微结构的深宽比大于第二微结构的深宽比。第一区域A上设置有由第一镀层31、介电层32、第二镀层33构成的功能镀层组3,第二区域B上设置有第一镀层31和介电层32,第三区域C上不设置第一镀层31和第二镀层33。通常介电层32为无色透明材料,在第二区域B不提供特殊的光学效果。从该光学防伪元件的上方或/和下方观察,第一区域A呈现第一微结构和功能镀层组3结合的光学特征,第二区域B呈现第二微结构和第一镀层31结合的光学特征。由于不设置第一镀层31和第二镀层33,该光学防伪元件透射观察时,第一区域C具有镂空特征。功能镀层组3邻接有保护层4。保护层4为制作过程中的自然产物,一般不提供额外的光学效果。特别地,在第一区域A,第一镀层31、介电层32、第二镀层33分别作为反射层、介电层、吸收层构成了一组多层干涉光变镀层,即第一区域A具有第一微结构和多层干涉光变镀层结合的防伪特征;而第二区域B具有第二微结构和普通反射层结合的防伪特征。其他功能涂层5可以根据需要来设置,比如,起与被保护的主产品粘合的粘结层。As shown in FIG. 8, the optical anti-counterfeiting element includes a substrate 1, an undulating structure layer 2, a first plating layer 31, a dielectric layer 32, a second plating layer 33, a protective layer 4, and other functional coatings 5. The first plating layer 31, the dielectric layer 32, and the second plating layer 33 constitute the functional plating layer group 3. The substrate 1 and the relief structure layer 2 are usually made of transparent materials. The undulating structure layer 2 includes a first area A composed of a first microstructure, a second area B composed of a second microstructure, and a third area C composed of a third microstructure. The second microstructure The specific volume of is greater than the specific volume of the first microstructure, the specific volume of the third microstructure is greater than the specific volume of the first microstructure, and the aspect ratio of the third microstructure is greater than the aspect ratio of the second microstructure. The first area A is provided with a functional plating layer group 3 composed of a first plating layer 31, a dielectric layer 32, and a second plating layer 33, the second area B is provided with a first plating layer 31 and a dielectric layer 32, and the third area C The first plating layer 31 and the second plating layer 33 are not provided thereon. Generally, the dielectric layer 32 is a colorless and transparent material, and does not provide a special optical effect in the second region B. Viewed from above or/and below the optical anti-counterfeiting element, the first area A presents the optical characteristics combined with the first microstructure and the functional coating group 3, and the second area B presents the optical characteristics combined with the second microstructure and the first coating 31 . Since the first plating layer 31 and the second plating layer 33 are not provided, when the optical anti-counterfeiting element is viewed through transmission, the first region C has a hollow feature. The protective layer 4 is adjacent to the functional plating layer group 3. The protective layer 4 is a natural product in the manufacturing process and generally does not provide additional optical effects. In particular, in the first area A, the first plating layer 31, the dielectric layer 32, and the second plating layer 33 respectively serve as the reflective layer, the dielectric layer, and the absorbing layer to form a group of multilayer interference optically variable plating layers, that is, the first area A It has the anti-counterfeiting feature combining the first microstructure and the multi-layer interference optical variable coating; and the second area B has the anti-counterfeiting feature combining the second microstructure and the ordinary reflective layer. Other functional coatings 5 can be set as required, for example, a bonding layer for bonding with the main product to be protected.
下面结合图9至图12对根据本发明的制备如图7所示的光学防伪元件的方法进行描述,该方法包括步骤S1’至S4’。为叙述简洁起见,功能镀层组3选择为多层干涉光变镀层,第一镀层31、介电层32、第二镀层33分别作为反射层、 介电层、吸收层。The method for preparing the optical anti-counterfeiting element shown in FIG. 7 according to the present invention will be described below in conjunction with FIG. 9 to FIG. 12. The method includes steps S1' to S4'. For the sake of brevity of description, the functional coating group 3 is selected as a multi-layer interference optical variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 serve as the reflective layer, the dielectric layer, and the absorbing layer, respectively.
S1’、在基材1的第一侧面上形成起伏结构层2,所述起伏结构层2包括由第一微结构组成的第一区域A、由第二微结构组成的第二区域B、以及由第三微结构组成的第三区域C,所述第二微结构的比体积大于第一微结构的比体积,第三微结构的比体积大于第一微结构的比体积,且第三微结构的深宽比大于第二微结构的深宽比,如图9所示。S1', forming an undulating structure layer 2 on the first side surface of the substrate 1, the undulating structure layer 2 including a first area A composed of a first microstructure, a second area B composed of a second microstructure, and The third region C is composed of the third microstructure, the specific volume of the second microstructure is greater than the specific volume of the first microstructure, the specific volume of the third microstructure is greater than the specific volume of the first microstructure, and the specific volume of the third microstructure is greater than that of the first microstructure. The aspect ratio of the structure is greater than the aspect ratio of the second microstructure, as shown in FIG. 9.
基材1可以是至少局部透明的,也可以是有色的介电层,还可以是表面带有功能涂层的透明介质薄膜,还可以是经过复合而成的多层膜。基材1一般由耐物化性能良好且机械强度高的薄膜材料形成,例如,可以使用聚对苯二甲酸乙二醇酯(PET)薄膜、聚萘二甲酸乙二醇酯(PEN)薄膜及聚丙烯(PP)薄膜等塑料薄膜形成基材1,而且基材1优选由PET材料形成。基材1上可以含有粘结增强层,以增强基材1与起伏结构层2的粘结。基材1上也可以含有剥离层,以实现最终产品基材1与起伏结构层2的分离。The substrate 1 may be at least partially transparent, or a colored dielectric layer, or a transparent dielectric film with a functional coating on the surface, or a multi-layer film formed by compounding. The substrate 1 is generally formed of a film material with good physical and chemical resistance and high mechanical strength. For example, polyethylene terephthalate (PET) film, polyethylene naphthalate (PEN) film, and polyethylene terephthalate (PEN) film can be used. A plastic film such as a propylene (PP) film forms the base material 1, and the base material 1 is preferably formed of a PET material. The substrate 1 may contain an adhesion enhancement layer to enhance the adhesion of the substrate 1 and the undulating structure layer 2. The base material 1 may also contain a release layer to realize the separation of the final product base material 1 and the relief structure layer 2.
起伏结构层2可以通过紫外浇铸、模压、纳米压印等加工方式进行批量复制形成。例如,起伏结构层2可以由热塑性树脂通过模压工艺形成,即预先涂布在基材1上的热塑性树脂在经过高温的金属模版时,受热而软化变形,从而形成特定的起伏结构,之后冷却成型。起伏结构层2也可以采用辐射固化浇铸工艺形成,即通过将辐射固化树脂涂布在基材1上,一边将原版推压于其上,一边照射紫外线或电子束等放射线,使上述材料固化,然后取下原版从而形成起伏结构层2。The undulating structure layer 2 can be formed by batch replication through processing methods such as ultraviolet casting, molding, and nanoimprinting. For example, the undulating structure layer 2 can be formed from a thermoplastic resin through a molding process, that is, the thermoplastic resin pre-coated on the substrate 1 is heated and softened and deformed when passing through a high-temperature metal template, thereby forming a specific undulating structure, and then cooling and molding . The undulating structure layer 2 can also be formed by a radiation curing casting process, that is, by coating a radiation curing resin on the substrate 1 and pressing the original plate on it, while irradiating radiation such as ultraviolet rays or electron beams to cure the above materials, Then, the original plate is removed to form the relief structure layer 2.
为实现后续去除镀层的需要,所述第二微结构的比体积大于第一微结构的比体积,第三微结构的比体积大于第一微结构的比体积,且第三微结构的深宽比大于第二微结构的深宽比。优选地,所述第一微结构的比体积大于等于0,小于0.5um 3/um 2,第二微结构的比体积大于0.4um 3/um 2,小于3um 3/um 2,第三微结构的比体积大于0.4um 3/um 2,小于3um 3/um 2;所述第二微结构的深宽比大于0,小于0.3,所述第三微结构的深宽比大于0.2,小于1。对第一微结构的深宽比不做限定,可以根据所需的光学效果进行设置。 In order to achieve the subsequent removal of the plating layer, the specific volume of the second microstructure is greater than the specific volume of the first microstructure, the specific volume of the third microstructure is greater than the specific volume of the first microstructure, and the depth and width of the third microstructure The ratio is greater than the aspect ratio of the second microstructure. Preferably, the specific volume of the first microstructure is greater than or equal to 0 and less than 0.5um 3 /um 2 , the specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 , and the third microstructure The specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 ; the aspect ratio of the second microstructure is greater than 0 and less than 0.3, and the aspect ratio of the third microstructure is greater than 0.2 and less than 1. The aspect ratio of the first microstructure is not limited, and can be set according to the required optical effect.
所述第一微结构、所述第二微结构或所述第三微结构为周期性结构或和周期性结构中一种结构或组合结构;所述第一微结构、所述第二微结构或所述第三微结构的横截面结构为正弦型结构、矩形光栅结构、梯形光栅结构、闪耀光栅结构 和弧形光栅结构中任意一种结构或者至少任意两种结构构成的组合结构。第一微结构和第二微结构的尺寸以及横向排布由所需的光学效果决定。第一微结构可以选择为平坦结构。第三微结构的作用只是用来镂空,一般不提供额外的光学效果,因此可以简化,比如是一维排布的、截面为底边宽10um、高5um的等腰三角形(即深宽比为0.5、比体积为2.5um 3/um 2)的闪耀光栅。 The first microstructure, the second microstructure, or the third microstructure is a periodic structure or a structure or a combination of periodic structures; the first microstructure and the second microstructure Or the cross-sectional structure of the third microstructure is any one of a sinusoidal structure, a rectangular grating structure, a trapezoidal grating structure, a blazed grating structure, and a curved grating structure, or a combined structure composed of at least any two structures. The size and lateral arrangement of the first and second microstructures are determined by the required optical effects. The first microstructure can be selected as a flat structure. The function of the third microstructure is only to hollow out, and generally does not provide additional optical effects, so it can be simplified, such as a one-dimensional arrangement, a cross-section of an isosceles triangle with a base width of 10um and a height of 5um (that is, the aspect ratio is 0.5. Blazed grating with a specific volume of 2.5um 3 /um 2 ).
S2’、在起伏结构层2上形成由第一镀层31材料层、介电层32材料层、第二镀层33材料层构成的功能镀层组3,如图10所示。S2', forming a functional plating layer group 3 consisting of a first plating layer 31 material layer, a dielectric layer 32 material layer, and a second plating layer 33 material layer on the undulating structure layer 2, as shown in FIG. 10.
本实施例中,功能镀层组3选择为多层干涉光变镀层,第一镀层31、介电层32、第二镀层33分别作为反射层、介电层、吸收层,即第一镀层31为不透明或者基本不透明,第二镀层33为半透明。In this embodiment, the functional coating group 3 is selected as a multi-layer interference optically variable coating, and the first coating 31, the dielectric layer 32, and the second coating 33 respectively serve as the reflective layer, the dielectric layer, and the absorbing layer, that is, the first coating 31 is Opaque or substantially opaque, and the second plating layer 33 is semi-transparent.
第一镀层31的作用是作为干涉光变镀层中的反射层。第一镀层31的材料可以是Al、Cu、Ni、Cr、Ag、Fe、Sn、Au和Pt中任意一种金属、至少两种金属的混合物或合金,由于铝成本较低且易于被酸液或者碱液去除,因此优选为铝。第一镀层31的厚度一般选择大于10nm且小于80nm,优选大于20nm且小于50nm。金属反射镀层太薄,则亮度不够;金属反射镀层太厚,则与起伏结构层的牢度不好,且成本上升。第一镀层31一般可以通过物理和/或化学气相沉积的方法形成在起伏结构层2上,例如包括但不限于热蒸发、磁控溅射、MOCVD等。优选地,第一镀层31以均匀的表面密度、以同形覆盖的方式形成在起伏结构层2上。The function of the first plating layer 31 is to serve as a reflective layer in the interference optically variable plating layer. The material of the first plating layer 31 can be any one of Al, Cu, Ni, Cr, Ag, Fe, Sn, Au, and Pt, a mixture or alloy of at least two metals, because aluminum has a lower cost and is easily exposed to acid. Or lye is removed, so aluminum is preferred. The thickness of the first plating layer 31 is generally selected to be greater than 10 nm and less than 80 nm, preferably greater than 20 nm and less than 50 nm. If the metal reflective coating is too thin, the brightness will be insufficient; if the metal reflective coating is too thick, the fastness to the undulating structure layer will be poor, and the cost will increase. The first plating layer 31 can generally be formed on the undulating structure layer 2 by physical and/or chemical vapor deposition methods, such as but not limited to thermal evaporation, magnetron sputtering, MOCVD and the like. Preferably, the first plating layer 31 is formed on the undulating structure layer 2 with a uniform surface density and in a conformal covering manner.
介电层32提供法伯罗干涉腔中介质层的作用。介电层32一般采用气相沉积的方法形成,材料可以选自MgF 2、Sn、Cr、ZnS、ZnO、TiO 2、MgO、SiO 2或者他们的混合物。气相沉积之后,介电层32的表面形貌和第一镀层的形貌同型或者基本同型。介电层32的厚度由最终干涉光变镀层所需的效果决定,一般大于100nm,小于600nm。 The dielectric layer 32 functions as a dielectric layer in the Fabero interference cavity. The dielectric layer 32 is generally formed by a vapor deposition method, and the material can be selected from MgF 2 , Sn, Cr, ZnS, ZnO, TiO 2 , MgO, SiO 2 or a mixture thereof. After the vapor deposition, the surface morphology of the dielectric layer 32 and the morphology of the first plating layer are of the same type or substantially the same type. The thickness of the dielectric layer 32 is determined by the effect required for the final interference optically variable coating, and is generally greater than 100 nm and less than 600 nm.
第二镀层33的作用是作为干涉光变镀层中的吸收层。吸收层一般为较薄的金属材料,透光呈现半透明特征。第二镀层33可以由铝、银、铜、锡、铬、镍和钛中任意一种金属或至少两种金属的合金构成,由于铝成本较低且易于被酸液或者碱液去除,因此优选为铝。第二镀层33一般通过气相沉积的方法形成。气相沉积之后,第二镀层33的表面形貌和第一镀层31以及介电层32的形貌同型 或者基本同型。第二镀层33的厚度一般大于2nm,小于10nm。The second plating layer 33 functions as an absorbing layer in the interference optically variable plating layer. The absorbing layer is generally a thin metal material, which is translucent in light transmission. The second plating layer 33 can be made of any one of aluminum, silver, copper, tin, chromium, nickel, and titanium, or an alloy of at least two metals. Since aluminum is low in cost and easy to be removed by acid or alkali, it is preferred For aluminum. The second plating layer 33 is generally formed by a vapor deposition method. After vapor deposition, the surface morphology of the second plating layer 33 is the same type or substantially the same type as the morphology of the first plating layer 31 and the dielectric layer 32. The thickness of the second plating layer 33 is generally greater than 2 nm and less than 10 nm.
S3’、在功能镀层组3上形成保护层4材料层,如图11所示。S3', forming a protective layer 4 material layer on the functional plating layer group 3, as shown in FIG. 11.
保护层4一般采用采用印制工艺形成。由于起伏结构层2上的第一微结构的比体积小于第二微结构和第三微结构的比体积,而功能镀层组3一般以同型覆盖的方式形成于起伏结构层2上,因此,第一区域A的功能镀层组表面的微结构的比体积仍然小于第二区域B和第三区域C的功能镀层组表面的微结构的比体积。可以选择合适的保护层4的印制量,使得保护层4在第一区域A的功能镀层组的表面微结构的最小厚度明显大于在第二区域B和第三区域C的功能镀层组的表面微结构的最小厚度。保护层4在微结构的最小厚度一般位于微结构的最顶部。这样,保护层4对第一区域A的功能镀层组的保护作用,要明显高于对第二区域B和第三区域C的功能镀层组的保护作用。一般要求保护层4在单位面积上的印制量大于0.1g/m 2,小于1g/m 2。保护层4的涂布之前的粘度越小越有利于流平,因此,保护胶液的粘度一般要小于100cP,优选小于50cP。就保护层的成分而言,可以是以聚酯、聚氨酯、丙烯酸树脂中任意一种或者任意至少两种组合为主树脂的清漆或者油墨。 The protective layer 4 is generally formed by a printing process. Since the specific volume of the first microstructure on the undulating structure layer 2 is smaller than the specific volume of the second and third microstructures, the functional plating layer group 3 is generally formed on the undulating structure layer 2 in the same type of covering. The specific volume of the microstructure on the surface of the functional coating group in a region A is still smaller than the specific volume of the microstructure on the surface of the functional coating group in the second region B and the third region C. The amount of printing of the protective layer 4 can be selected so that the minimum thickness of the surface microstructure of the protective layer 4 in the first area A of the functional coating group is significantly larger than the surface of the functional coating group in the second area B and the third area C The minimum thickness of the microstructure. The minimum thickness of the protective layer 4 in the microstructure is generally located at the top of the microstructure. In this way, the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than the protective effect on the functional coating group in the second area B and the third area C. It is generally required that the printing volume per unit area of the protective layer 4 is greater than 0.1 g/m 2 and less than 1 g/m 2 . The lower the viscosity of the protective layer 4 before coating, the better it is for leveling. Therefore, the viscosity of the protective glue is generally less than 100 cP, preferably less than 50 cP. As for the components of the protective layer, any one of polyester, polyurethane, and acrylic resin or any combination of at least two of them may be varnish or ink as the main resin.
S4’、将S3’获得的多层结构体置于能够与第一镀层31和第二镀层33的材料反应的氛围中,直到位于第二区域B的第二镀层材料层、第三区域C的第一镀层材料层和第二镀层材料层的部分或者全部被去除为止,如图12所示。S4', placing the multilayer structure obtained in S3' in an atmosphere capable of reacting with the materials of the first plating layer 31 and the second plating layer 33 until the second plating layer material layer located in the second area B and the third area C Part or all of the first plating material layer and the second plating material layer are removed, as shown in FIG. 12.
如前所述,保护层4对第一区域A的功能镀层组的保护作用,要明显高于对第二区域B和第三区域C的功能镀层组的保护作用。因此,在一定的时间内,腐蚀氛围会通过第二区域B和第三区域C的保护层的脆弱点到达并腐蚀第二镀层33。由于第三微结构的深宽比大于第二微结构的深宽比,第三区域的介电层比第二区域B的介电层会形成更多的裂缝,因而第三区域C的介电层对其下方的第一镀层材料层的保护作用比第二区域B的介电层对其下方的第一镀层材料层的保护作用较差。因此,在第三区域C,腐蚀氛围腐蚀完第三区域内的第二镀层后,会继续通过介电层的脆弱点腐蚀第一镀层31;在第二区域B,第一镀层31得到了介电层的有效保护得以保留。这样便获得了精确位于第一区域A的功能镀层组,和精确位于第二区域B的第一镀层31;位于第二区域B的第二镀层材料层,和位于第三区域C的功能镀层组被精确去除。如果第一镀层31和第二 镀层33为铝或者含有铝的镀层,则腐蚀氛围可以是酸液或者碱液。通常,第二区域B和第三区域C上的第二镀层材料层被腐蚀后,镀层上的保护层也随之浮脱。有时,第二区域B和第三区域C上的第二镀层材料层被腐蚀后,镀层上的保护层可能部分甚至全部残留在多层体上,这并不影响后续工序的实施。As mentioned above, the protective effect of the protective layer 4 on the functional coating group in the first area A is significantly higher than the protective effect on the functional coating group in the second area B and the third area C. Therefore, within a certain period of time, the corrosive atmosphere will reach and corrode the second plating layer 33 through the weak points of the protective layers of the second area B and the third area C. Since the aspect ratio of the third microstructure is greater than that of the second microstructure, the dielectric layer of the third region will form more cracks than the dielectric layer of the second region B, so the dielectric layer of the third region C The protective effect of the layer on the first plating material layer below it is worse than that of the dielectric layer of the second region B on the protection effect of the first plating material layer below it. Therefore, in the third area C, after the corrosive atmosphere has etched the second plating layer in the third area, the first plating layer 31 will continue to be corroded through the weak spots of the dielectric layer; in the second area B, the first plating layer 31 is mediated The effective protection of the electrical layer is retained. In this way, the functional coating group accurately located in the first area A, and the first coating layer 31 accurately located in the second area B; the second coating material layer located in the second area B, and the functional coating group located in the third area C are obtained. It is precisely removed. If the first plating layer 31 and the second plating layer 33 are aluminum or a plating layer containing aluminum, the corrosive atmosphere may be an acid solution or an alkaline solution. Generally, after the second plating material layer on the second area B and the third area C is corroded, the protective layer on the plating layer also floats. Sometimes, after the second plating material layer on the second area B and the third area C is corroded, part or all of the protective layer on the plating layer may remain on the multilayer body, which does not affect the implementation of subsequent processes.
至此,便获得了具有第一区域A内功能镀层组3所呈现的光学特征、第二区域B内第一镀层31所呈现的光学特征和第三区域C内镂空特征的光学防伪元件半成品。So far, a semi-finished optical anti-counterfeiting element with the optical features presented by the functional coating group 3 in the first area A, the optical features presented by the first coating 31 in the second area B, and the hollow feature in the third area C is obtained.
制作图7所示光学防伪元件的方法,一般还包括,在S4’步骤后,涂布其他功能涂层5,比如抗老化胶,以起到对光学镀层保护的作用,和/或者热熔胶,以起到与其他基材粘接的作用。The method of manufacturing the optical anti-counterfeiting element shown in FIG. 7 generally also includes, after the step S4', coating other functional coatings 5, such as anti-aging glue, to protect the optical coating, and/or hot melt glue , In order to play a role in bonding with other substrates.
根据本发明的制备光学防伪元件的方法适合于制作开窗安全线、标签、标识、宽条、透明窗口、覆膜等。带有所述开窗安全线的防伪纸用于钞票、护照、有价证券等各类高安全产品的防伪。The method for preparing an optical anti-counterfeiting element according to the present invention is suitable for manufacturing window security threads, labels, logos, wide strips, transparent windows, coatings and the like. The anti-counterfeiting paper with the window security thread is used for anti-counterfeiting of various high-security products such as banknotes, passports, and securities.
以上结合附图详细描述了本发明实施例的可选实施方式,但是,本发明实施例并不限于上述实施方式中的具体细节,在本发明实施例的技术构思范围内,可以对本发明实施例的技术方案进行多种简单变型,这些简单变型均属于本发明实施例的保护范围。The above describes the optional implementation manners of the embodiments of the present invention in detail with reference to the accompanying drawings. However, the embodiments of the present invention are not limited to the specific details in the foregoing embodiments. Within the scope of the technical concept of the embodiments of the present invention, the embodiments of the present invention can be compared. The technical solution of the present invention undergoes a variety of simple modifications, and these simple modifications all fall within the protection scope of the embodiments of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明实施例对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the foregoing specific embodiments can be combined in any suitable manner, provided that there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the embodiment of the present invention.
本领域技术人员可以理解实现上述实施例方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成,该程序存储在一个存储介质中,包括若干指令用以使得单片机、芯片或处理器(processor)执行本申请各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。Those skilled in the art can understand that all or part of the steps in the method of the above-mentioned embodiments can be implemented by instructing relevant hardware through a program. The program is stored in a storage medium and includes several instructions to enable the single-chip microcomputer, chip, or processor. (processor) Execute all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage media include: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disks or optical disks and other media that can store program codes. .
此外,本发明实施例的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明实施例的思想,其同样应当视为本发明实施例所公开的内容。In addition, various different implementation manners of the embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the embodiments of the present invention, they should also be regarded as the content disclosed in the embodiments of the present invention.

Claims (13)

  1. 一种光学防伪元件,其特征在于,该光学防伪元件包括:An optical anti-counterfeiting element, characterized in that the optical anti-counterfeiting element comprises:
    起伏结构层(2);Undulating structure layer (2);
    所述起伏结构层(2)包括具有第一微结构的第一区域(A)和具有第二微结构的第二区域(B),所述第二微结构的比体积大于所述第一微结构的比体积;The undulating structure layer (2) includes a first region (A) with a first microstructure and a second region (B) with a second microstructure, and the specific volume of the second microstructure is larger than that of the first microstructure. The specific volume of the structure;
    所述起伏结构层(2)一侧有依次层叠的第一镀层(31)、介电层(32)、第二镀层(33)和保护层(4);One side of the undulating structure layer (2) has a first plating layer (31), a dielectric layer (32), a second plating layer (33) and a protective layer (4) stacked in sequence;
    所述第一镀层(31)和所述介电层(32)位于所述第一区域(A)且位于所述第二区域(B),所述第二镀层(33)和所述保护层(4)位于所述第一区域(A)而不位于所述第二区域(B);The first plating layer (31) and the dielectric layer (32) are located in the first area (A) and located in the second area (B), the second plating layer (33) and the protective layer (4) Located in the first area (A) but not in the second area (B);
    其中,所述第一镀层(31)、所述介电层(32)和所述第二镀层(33)构成功能镀层组(3),所述功能镀层组(3)和所述第一微结构在所述第一区域(A)内具有结合的光学特征,所述第一镀层(31)和所述第二微结构在所述第二区域(B)内具有结合的光学特征。Wherein, the first plating layer (31), the dielectric layer (32), and the second plating layer (33) constitute a functional plating layer group (3), and the functional plating layer group (3) and the first micro The structure has a combined optical feature in the first area (A), and the first plating layer (31) and the second microstructure have a combined optical feature in the second area (B).
  2. 根据权利要求1所述的光学防伪元件,其特征在于,The optical anti-counterfeiting element according to claim 1, wherein:
    所述第一微结构或所述第二微结构为周期性结构或和周期性结构中一种结构或组合结构;The first microstructure or the second microstructure is a periodic structure or a structure or a combination structure in a periodic structure;
    所述第一微结构或所述第二微结构的横截面结构为正弦型结构、矩形光栅结构、梯形光栅结构、闪耀光栅结构和弧形光栅结构中任意一种结构或者至少任意两种结构构成的组合结构。The cross-sectional structure of the first microstructure or the second microstructure is any one of a sinusoidal structure, a rectangular grating structure, a trapezoidal grating structure, a blazed grating structure, and an arc grating structure, or at least any two structures. The combined structure.
  3. 根据权利要求1所述的光学防伪元件,其特征在于,The optical anti-counterfeiting element according to claim 1, wherein:
    所述第一微结构的比体积大于等于0um 3/um 2且小于0.5um 3/um 2The specific volume of the first microstructure is greater than or equal to 0um 3 /um 2 and less than 0.5um 3 /um 2 ;
    所述第二微结构的比体积大于0.4um 3/um 2且小于3um 3/um 2The specific volume of the second microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 .
  4. 根据权利要求1所述的光学防伪元件,其特征在于,The optical anti-counterfeiting element according to claim 1, wherein:
    所述第一镀层(31)与所述起伏结构层(2)相邻接。The first plating layer (31) is adjacent to the undulating structure layer (2).
  5. 根据权利要求1所述的光学防伪元件,其特征在于,The optical anti-counterfeiting element according to claim 1, wherein:
    所述第一镀层(31)或所述第二镀层(33)的材料为镍、铬、铝、银、铜、锡和钛中任意一种金属或至少任意两种金属组合构成的合金;The material of the first plating layer (31) or the second plating layer (33) is any one of nickel, chromium, aluminum, silver, copper, tin, and titanium, or an alloy composed of a combination of at least any two metals;
    所述介电层(32)的材料为氟化镁、二氧化硅、硫化锌、氮化钛、二氧化 钛、一氧化钛、三氧化二钛、五氧化三钛、五氧化二钽、五氧化二铌、二氧化铈、三氧化二铋、氧化铬绿、氧化铁、氧化铪和氧化锌中任意一种化合物或至少任意两种化合物构成的混合物。The material of the dielectric layer (32) is magnesium fluoride, silicon dioxide, zinc sulfide, titanium nitride, titanium dioxide, titanium monoxide, titanium trioxide, titanium pentoxide, tantalum pentoxide, and two Any one compound of niobium, ceria, bismuth trioxide, chromium oxide green, iron oxide, hafnium oxide and zinc oxide or a mixture of at least any two compounds.
  6. 根据权利要求1所述的光学防伪元件,其特征在于,The optical anti-counterfeiting element according to claim 1, wherein:
    所述功能镀层组(3)为多层干涉光变镀层,在所述多层干涉光变镀层的任意一侧所述光学防伪元件均具有干涉光变特征。The functional coating group (3) is a multi-layer interference optically variable coating, and the optical anti-counterfeiting element on any side of the multi-layer interference optically variable coating has the characteristic of interference optically variable.
  7. 根据权利要求1所述的光学防伪元件,其特征在于,The optical anti-counterfeiting element according to claim 1, wherein:
    所述起伏结构层(2)还包括具有第三微结构的第三区域(C),所述第三微结构的深宽比大于所述第二微结构的深宽比,且所述第三微结构的比体积大于所述第一微结构的比体积;The undulating structure layer (2) also includes a third region (C) having a third microstructure, the aspect ratio of the third microstructure is greater than the aspect ratio of the second microstructure, and the third The specific volume of the microstructure is greater than the specific volume of the first microstructure;
    所述第一镀层(31)和所述第二镀层(33)不位于所述第三区域(C);The first plating layer (31) and the second plating layer (33) are not located in the third area (C);
    所述光学防伪元件在所述第三区域(C)具有镂空特征。The optical anti-counterfeiting element has a hollow feature in the third area (C).
  8. 根据权利要求7所述的光学防伪元件,其特征在于,The optical anti-counterfeiting element according to claim 7, wherein:
    所述第三微结构的深宽比大于0.2且小于1;The aspect ratio of the third microstructure is greater than 0.2 and less than 1;
    所述第二微结构的深宽比大于0且小于0.3;The aspect ratio of the second microstructure is greater than 0 and less than 0.3;
    所述第三微结构的比体积大于0.4um 3/um 2且小于3um 3/um 2The specific volume of the third microstructure is greater than 0.4um 3 /um 2 and less than 3um 3 /um 2 .
  9. 一种光学防伪元件的制作方法,其特征在于,该制作方法包括:A manufacturing method of an optical anti-counterfeiting element, characterized in that the manufacturing method includes:
    S1)形成起伏结构层,其中,所述起伏结构层包括具有第一微结构的第一区域和具有第二微结构的第二区域,所述第二微结构的比体积大于所述第一微结构的比体积;S1) forming an undulating structure layer, wherein the undulating structure layer includes a first region having a first microstructure and a second region having a second microstructure, and the specific volume of the second microstructure is larger than that of the first microstructure. The specific volume of the structure;
    S2)在所述起伏结构层的一侧依次形成层叠的第一镀层材料层、介电层材料层、第二镀层材料层和保护层材料层;S2) sequentially forming a laminated first plating material layer, a dielectric layer material layer, a second plating material layer, and a protective layer material layer on one side of the undulating structure layer;
    S3)将步骤S2)的半成品置于能够与所述第二镀层材料层反应的氛围中,直到位于所述第二区域的第二镀层材料层的部分或者全部被去除为止,并仅在所述第一区域内至少留有层叠的第一镀层和第二镀层,其中,所述第一镀层和所述第二镀层分别为所述第一镀层材料层和所述第二镀层材料层位于所述第一区域内未被去除的部分镀层材料层。S3) The semi-finished product of step S2) is placed in an atmosphere capable of reacting with the second plating material layer until part or all of the second plating material layer in the second area is removed, and only in the At least a laminated first plating layer and a second plating layer are left in the first area, wherein the first plating layer and the second plating layer are the first plating layer material layer and the second plating layer material layer located in the Part of the plating material layer in the first area that has not been removed.
  10. 根据权利要求9所述光学防伪元件的制作方法,其特征在于,The method of manufacturing an optical anti-counterfeiting element according to claim 9, characterized in that:
    步骤S1)中的起伏结构层还包括具有第三微结构的第三区域,所述第三微 结构的深宽比大于所述第二微结构的深宽比,所述第三微结构的比体积大于所述第一微结构的比体积。The undulating structure layer in step S1) further includes a third region having a third microstructure, the aspect ratio of the third microstructure is greater than the aspect ratio of the second microstructure, and the ratio of the third microstructure is The volume is greater than the specific volume of the first microstructure.
  11. 根据权利要求10所述的光学防伪元件的制作方法,其特征在于,该制作方法还包括:The manufacturing method of an optical anti-counterfeiting element according to claim 10, wherein the manufacturing method further comprises:
    S4)将步骤S3)的半成品置于能够与所述第一镀层材料层反应的氛围中,直到位于所述第三区域的第一镀层材料层和第二镀层材料层被部分或全部去除。S4) Place the semi-finished product of step S3) in an atmosphere capable of reacting with the first plating material layer until the first plating material layer and the second plating material layer in the third area are partially or completely removed.
  12. 根据权利要求11所述的光学防伪元件的制作方法,其特征在于,The method of manufacturing an optical anti-counterfeiting element according to claim 11, wherein:
    步骤S3)中的第一镀层或/和第二镀层含有铝层;The first plating layer or/and the second plating layer in step S3) contains an aluminum layer;
    步骤S3)中的能够与所述第一镀层材料层或/和所述第二镀层材料层反应的氛围选择酸液和/或碱液。The atmosphere capable of reacting with the first coating material layer or/and the second coating material layer in step S3) selects an acid solution and/or an alkali solution.
  13. 根据权利要求9至12中任意一项所述的光学防伪元件的制备方法,其特征在于,该制作方法还包括:The method for manufacturing an optical anti-counterfeiting element according to any one of claims 9 to 12, wherein the manufacturing method further comprises:
    施加无机或者有机的镀层或者涂层工序。Apply inorganic or organic plating or coating process.
PCT/CN2020/115557 2019-09-29 2020-09-16 Multilayer body optical anti-counterfeiting element and fabrication method therefor WO2021057574A1 (en)

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