WO2021057296A1 - Three-way solenoid valve assembly method, and three-way solenoid valve - Google Patents

Three-way solenoid valve assembly method, and three-way solenoid valve Download PDF

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Publication number
WO2021057296A1
WO2021057296A1 PCT/CN2020/108578 CN2020108578W WO2021057296A1 WO 2021057296 A1 WO2021057296 A1 WO 2021057296A1 CN 2020108578 W CN2020108578 W CN 2020108578W WO 2021057296 A1 WO2021057296 A1 WO 2021057296A1
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WO
WIPO (PCT)
Prior art keywords
valve
assembly
electromagnetic
valve seat
connecting pipe
Prior art date
Application number
PCT/CN2020/108578
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French (fr)
Chinese (zh)
Inventor
邸志强
曾庆军
Original Assignee
浙江盾安人工环境股份有限公司
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Priority to JP2021576519A priority Critical patent/JP7366162B2/en
Publication of WO2021057296A1 publication Critical patent/WO2021057296A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0603Multiple-way valves
    • F16K31/0624Lift valves
    • F16K31/0627Lift valves with movable valve member positioned between seats
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/04Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only lift valves
    • F16K11/044Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only lift valves with movable valve members positioned between valve seats
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid

Definitions

  • This application relates to the technical field of valves, and in particular to an electromagnetic three-way valve assembly method and an electromagnetic three-way valve.
  • the main purpose of the present application is to provide an electromagnetic three-way valve assembly method and an electromagnetic three-way valve, so as to solve the problem of complicated assembly process of the three-way electromagnetic valve in the prior art.
  • an electromagnetic three-way valve assembly method which includes: connecting a guide sleeve with a valve seat; connecting a nut assembly with the valve seat; assembling a valve core assembly, Install the screw, gasket, spring and valve stem of the valve core assembly onto the spring sleeve from bottom to top, and connect the valve stem with the spring sleeve; install the valve core assembly from the bottom of the valve seat upwards to the valve seat, And the valve core assembly is connected with the nut assembly after passing through the guide sleeve.
  • the guide sleeve when the guide sleeve is connected to the valve seat, the guide sleeve is installed above the valve seat.
  • the guide sleeve has a small-diameter section and a large-diameter section that are sequentially connected, and the large-diameter section is connected to the valve seat.
  • the nut assembly When the nut assembly is connected to the valve seat, the nut assembly is sleeved above the valve seat It is connected with the valve seat behind the outer side of the small diameter section of the guide sleeve, and the nut assembly abuts against the guide sleeve.
  • the screw when assembling the valve core assembly, the screw is first threaded on the spring sleeve from bottom to top, and the protrusion of the screw is abutted against the inner edge of the spring sleeve, and then the gasket The and springs are sequentially loaded into the spring sleeve from bottom to top, and the two ends of the gasket are respectively abutted with the screw and the spring, and then the valve stem is connected with the bottom of the spring sleeve.
  • the first gasket, the gasket, and the second gasket are sequentially installed to the lower part of the valve stem from bottom to top, and the second The gasket and the valve stem have an interference fit.
  • the method for assembling the electromagnetic three-way valve further includes connecting the first connecting pipe and the second connecting pipe to the side of the valve seat before connecting the guide sleeve to the valve seat, and the first connecting pipe
  • the second connecting pipe is staggered along the axial direction of the valve core assembly.
  • the method for assembling the electromagnetic three-way valve further includes connecting the third connecting pipe to the bottom surface of the valve seat after the valve core assembly is installed on the valve seat.
  • the third connecting pipe when the third connecting pipe is connected, the third connecting pipe is connected to the valve core seat, the valve core seat is installed to the opening at the bottom of the valve seat, and the opening is blocked.
  • the method for assembling the electromagnetic three-way valve further includes, after installing the third connecting pipe, sleeve the rotor assembly on the outside of the nut assembly, and connect the rotor assembly with the top of the screw.
  • the axial position of the valve core assembly relative to the valve seat and the position of the rotor assembly relative to the nut assembly are adjusted to initialize the electromagnetic three-way valve.
  • the method for assembling the electromagnetic three-way valve further includes, after installing the rotor assembly, arranging the housing on the outside of the rotor assembly, connecting the housing with the valve seat, and then connecting at least one of the housing and the valve seat One is connected to the fixing frame.
  • an electromagnetic three-way valve including: a valve seat; a guide sleeve connected with the valve seat; a nut assembly connected with the valve seat; a valve core assembly, the valve core assembly passing through the guide sleeve
  • the inner part is connected with a nut assembly, and the valve core assembly includes a spring sleeve inserted in the guide sleeve, and a screw, a gasket, a spring and a valve stem which are sequentially connected with the spring sleeve from top to bottom.
  • the valve seat has a first cavity and a second cavity spaced up and down, and a first valve port is formed between the first cavity and the second cavity, and the first cavity Connected with the first connecting pipe and the third connecting pipe, the second cavity is in communication with the second connecting pipe, a second valve port is formed between the first cavity and the third connecting pipe, and the valve core assembly controls the first valve port and The degree of opening of the second valve port.
  • valve core assembly further includes a first sealing gasket, a sealing ring, and a second sealing gasket arranged in order from top to bottom, the first sealing gasket is matched with the first valve port, and the second sealing gasket Cooperate with the second valve port.
  • the inner diameter of the first valve port is larger than the outer diameter of the spring sleeve and smaller than the diameter of the first gasket.
  • the guide sleeve has a small-diameter section and a large-diameter section that are sequentially connected, the large-diameter section is connected to the valve seat, and a part of the nut assembly is sleeved outside the small-diameter section.
  • the valve core assembly is formed by mounting the screw, gasket, spring and valve stem on the spring sleeve from bottom to top, and the assembled valve core assembly is also mounted on the valve seat from bottom to top Yes, this further simplifies the overall process of the electromagnetic three-way valve, which greatly facilitates the assembly process of the electromagnetic three-way valve, and a guide sleeve is installed on the valve seat, the valve core assembly is inserted into the guide sleeve, and the setting of the guide sleeve is increased The guide stroke is improved, and the coaxiality of the valve core assembly is improved, which is beneficial to ensure the installation accuracy of the valve core assembly and ensure the normal and stable operation of the electromagnetic three-way valve.
  • FIG. 1 shows a schematic diagram of the structure when the first connecting pipe and the second connecting pipe of the electromagnetic three-way valve of the present application are fully opened;
  • Fig. 2 shows a schematic structural view of the electromagnetic three-way valve in Fig. 1 when the first connecting pipe and the third connecting pipe are fully opened;
  • Fig. 3 shows a schematic structural diagram of the valve core assembly of the electromagnetic three-way valve in Fig. 1.
  • the present application provides an assembly method for an electromagnetic three-way valve and an electromagnetic three-way valve.
  • FIG. 1 to 3 An electromagnetic three-way valve as shown in Figures 1 to 3, including a valve seat 20, a guide sleeve 10 connected with the valve seat 20, a nut assembly 30 connected with the valve seat 20, and a valve core assembly 40, the valve core assembly 40
  • the valve core assembly 40 is inserted into the guide sleeve 10 and connected to the nut assembly 30.
  • the valve core assembly 40 includes a spring sleeve 45 inserted in the guide sleeve 10, and a screw 41, a washer 42, and a screw 41 connected to the spring sleeve 45 from top to bottom.
  • the spring 43 and the valve stem 44 The spring 43 and the valve stem 44.
  • the assembly method includes connecting the guide sleeve 10 with the valve seat 20; connecting the nut assembly 30 with the valve seat 20; assembling the valve core assembly 40, connecting the screw 41, gasket 42, spring 43 and valve of the valve core assembly 40
  • the rod 44 is sequentially mounted on the spring sleeve 45 from bottom to top, and the valve rod 44 is connected with the spring sleeve 45; the valve core assembly 40 is mounted on the valve seat 20 from below the valve seat 20 upwards, and the valve core assembly 40 After passing through the guide sleeve 10, it is connected with the nut assembly 30.
  • the screw 41, the gasket 42, the spring 43, and the valve stem 44 are sequentially mounted on the spring sleeve 45 from bottom to top to form the valve core assembly 40.
  • the assembled valve core assembly 40 is also mounted from bottom to top.
  • the overall process of the electromagnetic three-way valve is further simplified, which greatly facilitates the assembly process of the electromagnetic three-way valve, and a guide sleeve 10 is installed on the valve seat 20, and the valve core assembly 40 is passed through the guide sleeve In 10, the setting of the guide sleeve 10 increases the stroke of the guide, thereby improving the coaxiality of the valve core assembly 40, which is beneficial to ensure the installation accuracy of the valve core assembly 40 and ensure the normal and stable operation of the electromagnetic three-way valve.
  • the screw 41, washer 42, spring 43, and valve stem 44 are sequentially mounted on the spring sleeve 45 from bottom to top, which means that the screw 41, washer 42, spring 43 and valve stem 44 are assembled from the bottom to the top.
  • the lower end of the spring sleeve 45 is sequentially mounted on the spring sleeve 45 upwards, and finally a structure in which the screw 41, the gasket 42, the spring 43 and the valve stem 44 are arranged in order from top to bottom is formed.
  • the guide sleeve 10 when the guide sleeve 10 is connected to the valve seat 20, the guide sleeve 10 is pressed against the valve seat 20 from above the valve seat 20, and the guide sleeve 10 can be installed above the valve seat 20.
  • a ring groove is provided on the upper surface of the valve seat 20, and an interference fit is adopted between the bottom of the guide sleeve 10 and the ring groove.
  • the guide sleeve 10 is directly press-fitted into the ring groove, and the guide sleeve 10 and The extrusion fit between the ring grooves can reliably connect the guide sleeve 10 with the valve seat 20.
  • the outer side of the guide sleeve 10 of this embodiment includes a small-diameter section and a large-diameter section that are sequentially connected from top to bottom, wherein the bottom of the large-diameter section is in interference fit with the ring groove to connect with the valve seat 20, and the nut assembly 30 and
  • the nut assembly 30 is sleeved over the valve seat 20 on the outside of the small diameter section of the guide sleeve 10 and then connected to the valve seat 20.
  • the nut assembly 30 abuts against the end surface of the small diameter section or is formed with the large diameter section and the small diameter section.
  • the stepped surface abuts, so that the nut assembly 30 abuts the guide sleeve 10, and the guide sleeve 10 is stably fixed on the valve seat 20 by matching the ring groove, and then the nut assembly 30 and the valve seat 20 are welded to each other by laser welding. All together.
  • the top of the spring sleeve 45 has an inner edge extending radially inward, the bottom end of the screw 41 has a protrusion extending radially outward, and the washer 42 and the spring 43 are both contained in the spring sleeve 45. Inside, there is also an interference fit between the top end of the valve stem 44 and the bottom end of the spring sleeve 45.
  • valve core assembly 40 When assembling the valve core assembly 40, first thread the screw 41 on the spring sleeve 45 from bottom to top, and make the screw 41 The protrusion abuts against the inner edge of the spring sleeve 45, so that the upper part of the screw 41 extends out of the spring sleeve 45, so as to facilitate subsequent matching with the nut assembly 30, and then the washer 42 and the spring 43 are sequentially installed from the bottom to the top Inside the spring sleeve 45, and make the two ends of the gasket 42 abut the screw 41 and the spring 43 respectively, and then press the valve stem 44 to the bottom of the spring sleeve 45, and use the laser welding method to connect the valve stem 44 and the spring sleeve 45 Solder together.
  • the screw 41 drives the valve stem 44 to move by squeezing the washer 42 and the spring 43.
  • the valve stem 44 cannot continue to move, the screw 41, the washer 42 and the spring 43 are movable relative to the spring sleeve 45. Therefore, the screw 41 has a certain movement margin. The movement of the screw 41 will press the spring 43 through the gasket 42, so that the movement of the screw 41 is converted into the elastic force of the spring 43 and stored, so as to avoid hard contact.
  • the valve core assembly 40 further includes a first sealing gasket 46, a sealing ring 47, and a second sealing gasket 48 arranged in order from top to bottom.
  • a first sealing gasket 46, a sealing ring 47, and a second sealing gasket 48 arranged in order from top to bottom.
  • the specific flow distribution ratio can be distributed in any proportion according to the needs of the system.
  • the sealing ring 47 is mainly used to seal the gap between the first sealing gasket 46 and the second sealing gasket 48. Because the first gasket 46 is movable relative to the valve stem 44, some fluid may overflow from the gap between the first gasket 46 and the valve stem 44, and the sealing ring 47 can block the gap to avoid The overflow of fluid ensures the effect of the electromagnetic three-way valve.
  • the electromagnetic three-way valve assembly method further includes welding the first connecting pipe 50 and the second connecting pipe 60 to the valve seat 20 by means of furnace welding before connecting the guide sleeve 10 and the valve seat 20.
  • the side surface, and the first connecting pipe 50 and the second connecting pipe 60 are staggered along the axial direction of the valve core assembly 40.
  • the method for assembling the electromagnetic three-way valve further includes connecting the third connecting pipe 70 to the bottom surface of the valve seat 20 after the valve core assembly 40 is installed on the valve seat 20.
  • the valve seat 20 of this embodiment includes a first cavity 21 and a second cavity 22 spaced from bottom to top, wherein the first connecting pipe 50 communicates with the first cavity 21 and serves as a fluid inlet.
  • the second connecting pipe 60 communicates with the second cavity 22 as a fluid outlet, and the third connecting pipe 70 also communicates with the first cavity 21 as another fluid outlet, where the first cavity 21 and the second cavity 22 are connected
  • a first valve port 23 is opened.
  • the size of the first valve port 23 is larger than the size of the spring sleeve 45 and slightly smaller than the size of the first gasket 46.
  • the first gasket 46 cooperates with the first valve port 23, thereby To control the on-off and opening between the first connecting pipe 50 and the second connecting pipe 60, the first connecting pipe 50 and the second connecting pipe 60 are perpendicular to the axis of the electromagnetic three-way valve, and the third connecting pipe 70 is connected to the electromagnetic three-way valve.
  • the axis of the valve is parallel.
  • the third connecting pipe 70 has a second valve port 24.
  • the opening size of the second valve port 24 is slightly smaller than the size of the second sealing gasket 48.
  • the second sealing gasket 48 is matched with the second valve port 24. Thereby controlling the on-off and opening degree between the first connecting pipe 50 and the third connecting pipe 70.
  • the bottom of the valve seat 20 is open, and its opening is larger, so that the valve core assembly 40 can be installed from the bottom of the valve seat 20.
  • a valve core seat 80 is also provided.
  • the second gasket 48 is not directly matched with the third connecting pipe 70, but is matched with the valve core seat 80.
  • the second valve port 24 is opened in the valve core.
  • the second sealing gasket 48 contacts and cooperates with the valve core seat 80 to realize the change of the opening degree of the second valve port 24.
  • one end of the third connecting pipe 70 extending into the valve core seat 80 can be directly contacted and fitted with the second sealing gasket 48. At this time, the mouth of the third connecting pipe 70 is the second valve port 24.
  • the method for assembling the electromagnetic three-way valve further includes, after installing the third connecting pipe 70, arranging the rotor assembly 90 on the outside of the nut assembly 30 from above the nut assembly 30, and aligning the rotor assembly 90 with the screw 41 The top connection.
  • the initialization refers to adjusting the spool assembly 40 and the rotor assembly 90 so that the electromagnetic three-way valve meets the factory requirements. The specific initialization conditions may change according to actual needs.
  • the position of the valve core assembly 40 is the lower limit position, and accordingly , Adjust the position of the rotor assembly 90 relative to the nut assembly 30 through the stop rod on the rotor assembly 90 and the slip ring located on the guide rail of the linear spring of the nut assembly 30, so that the rotor assembly 90 is at the lower limit position relative to the nut assembly 30, That is, the position shown in FIG. 1, in this way, the initialization adjustment is completed, and then the rotor assembly 90 and the valve stem 44 are welded together by laser welding to complete the connection of the rotor assembly 90 and the valve stem 44.
  • the method for assembling the electromagnetic three-way valve further includes after installing the rotor assembly 90, covering the housing 100 on the outside of the rotor assembly 90, and welding the housing 100 and the valve seat 20 together by laser welding, and then By welding at least one of the housing 100 and the valve seat 20 and the fixing frame 110 for winding the coil together by laser welding, the entire electromagnetic three-way valve can be assembled.
  • the setting of the guide sleeve increases the stroke of the guide, thereby improving the coaxiality of the valve core assembly, which is beneficial to ensure the installation accuracy of the valve core assembly;

Abstract

A three-way solenoid valve assembly method, comprising: connecting a guide sleeve (10) to a valve seat (20); connecting a nut assembly (30) to the valve seat (20); assembling a valve element assembly (40), sequentially mounting a screw (41), a gasket (42), a spring (43) and a valve rod (44) of the valve element assembly (40) on a spring sleeve (45) from the bottom up, and connecting the valve rod (44) to the spring sleeve (45); mounting the valve element assembly (40) on the valve seat (20) from a position below the valve seat (20) up, and connecting the valve element assembly (40) to the nut assembly (30) after passing through the guide sleeve (10).

Description

电磁三通阀装配方法及电磁三通阀Electromagnetic three-way valve assembly method and electromagnetic three-way valve 技术领域Technical field
本申请涉及阀门技术领域,具体而言,涉及一种电磁三通阀装配方法及电磁三通阀。This application relates to the technical field of valves, and in particular to an electromagnetic three-way valve assembly method and an electromagnetic three-way valve.
背景技术Background technique
现有的流量调节阀的种类有不少,其中包括常用的三通电磁阀,在制冷行业的三通电磁阀通常有一个入口和两个出口,但这一个入口进入的流体仅能够通过两个出口中的一个流出,即入口仅能够与一个出口连通,而与另一个出口之间关闭,这样就只有“通”或“断”功能,不能实现按比例分配。部分三通电磁阀的整体结构也比较复杂,使得其加工组装的工艺流程较长而且难度较大,难以保证准确的加工精度。There are many types of existing flow control valves, including the commonly used three-way solenoid valves. In the refrigeration industry, three-way solenoid valves usually have one inlet and two outlets, but the fluid entering from this one inlet can only pass through two One of the outlets flows out, that is, the inlet can only communicate with one outlet, but is closed with the other outlet, so that there is only "on" or "off" function, and proportional distribution cannot be achieved. The overall structure of some three-way solenoid valves is also relatively complicated, which makes the processing and assembly process longer and more difficult, and it is difficult to ensure accurate processing accuracy.
发明内容Summary of the invention
本申请的主要目的在于提供一种电磁三通阀装配方法及电磁三通阀,以解决现有技术中的三通电磁阀的装配工艺流程复杂的问题。The main purpose of the present application is to provide an electromagnetic three-way valve assembly method and an electromagnetic three-way valve, so as to solve the problem of complicated assembly process of the three-way electromagnetic valve in the prior art.
为了实现上述目的,根据本申请的一个可选的实施方式,提供了一种电磁三通阀装配方法,包括:将导向套与阀座连接;将螺母组件与阀座连接;组装阀芯组件,将阀芯组件的螺杆、垫片、弹簧和阀杆自下而上依次安装到弹簧套上,并将阀杆与弹簧套连接;将阀芯组件由阀座的下方向上安装到阀座上,并使阀芯组件穿过导向套后与螺母组件连接。In order to achieve the above objective, according to an optional embodiment of the present application, an electromagnetic three-way valve assembly method is provided, which includes: connecting a guide sleeve with a valve seat; connecting a nut assembly with the valve seat; assembling a valve core assembly, Install the screw, gasket, spring and valve stem of the valve core assembly onto the spring sleeve from bottom to top, and connect the valve stem with the spring sleeve; install the valve core assembly from the bottom of the valve seat upwards to the valve seat, And the valve core assembly is connected with the nut assembly after passing through the guide sleeve.
在一个可选的实施例方式中,在将导向套与阀座连接时,将导向套安装在阀座的上方。In an alternative embodiment, when the guide sleeve is connected to the valve seat, the guide sleeve is installed above the valve seat.
在一个可选的实施例方式中,导向套具有顺次连接的小径段和大径段,大径段与阀座连接,在将螺母组件与阀座连接时,螺母组件由阀座上方套设在导向套的小径段外侧后与阀座连接,且螺母组件与导向套抵接。In an alternative embodiment, the guide sleeve has a small-diameter section and a large-diameter section that are sequentially connected, and the large-diameter section is connected to the valve seat. When the nut assembly is connected to the valve seat, the nut assembly is sleeved above the valve seat It is connected with the valve seat behind the outer side of the small diameter section of the guide sleeve, and the nut assembly abuts against the guide sleeve.
在一个可选的实施例方式中,在组装阀芯组件时,先将螺杆自下而上穿设在弹簧套上,并使螺杆的凸起与弹簧套的内缘抵接,然后将垫片和弹簧自下而上依次装入到弹簧套内,并使垫片的两端分别与螺杆和弹簧抵接,再将阀杆与弹簧套的底部连接。In an alternative embodiment, when assembling the valve core assembly, the screw is first threaded on the spring sleeve from bottom to top, and the protrusion of the screw is abutted against the inner edge of the spring sleeve, and then the gasket The and springs are sequentially loaded into the spring sleeve from bottom to top, and the two ends of the gasket are respectively abutted with the screw and the spring, and then the valve stem is connected with the bottom of the spring sleeve.
在一个可选的实施例方式中,在将阀杆与弹簧套的底部连接后,将第一密封垫、密封圈和第二密封垫自下而上依次安装到阀杆的下部,并且第二密封垫与阀杆过盈配合。In an alternative embodiment, after the valve stem is connected to the bottom of the spring sleeve, the first gasket, the gasket, and the second gasket are sequentially installed to the lower part of the valve stem from bottom to top, and the second The gasket and the valve stem have an interference fit.
在一个可选的实施例方式中,电磁三通阀装配方法还包括在将导向套与阀座连接之前,将第一连接管和第二连接管连接到阀座的侧面,并且第一连接管和第二连接管沿阀芯组件的轴向错位设置。In an optional embodiment, the method for assembling the electromagnetic three-way valve further includes connecting the first connecting pipe and the second connecting pipe to the side of the valve seat before connecting the guide sleeve to the valve seat, and the first connecting pipe The second connecting pipe is staggered along the axial direction of the valve core assembly.
在一个可选的实施例方式中,电磁三通阀装配方法还包括在将阀芯组件安装到阀座上后,将第三连接管连接到阀座的底面。In an optional embodiment, the method for assembling the electromagnetic three-way valve further includes connecting the third connecting pipe to the bottom surface of the valve seat after the valve core assembly is installed on the valve seat.
在一个可选的实施例方式中,连接第三连接管时,将第三连接管与阀芯座连接,将阀芯座安装到阀座的底部的开口处,并封堵开口。In an optional embodiment, when the third connecting pipe is connected, the third connecting pipe is connected to the valve core seat, the valve core seat is installed to the opening at the bottom of the valve seat, and the opening is blocked.
在一个可选的实施例方式中,电磁三通阀装配方法还包括在安装第三连接管后,将转子组件套设在螺母组件的外侧,并将转子组件与螺杆的顶部连接。In an optional embodiment, the method for assembling the electromagnetic three-way valve further includes, after installing the third connecting pipe, sleeve the rotor assembly on the outside of the nut assembly, and connect the rotor assembly with the top of the screw.
在一个可选的实施例方式中,在将转子组件与螺杆的顶部连接时,调整阀芯组件相对于阀座的轴向位置以及转子组件相对于螺母组件的位置,使得电磁三通阀初始化。In an alternative embodiment, when the rotor assembly is connected to the top of the screw, the axial position of the valve core assembly relative to the valve seat and the position of the rotor assembly relative to the nut assembly are adjusted to initialize the electromagnetic three-way valve.
在一个可选的实施例方式中,电磁三通阀装配方法还包括在安装转子组件后,将外壳罩设在转子组件外侧,并将外壳与阀座连接,再将外壳和阀座中的至少一者与固定架连接。In an optional embodiment, the method for assembling the electromagnetic three-way valve further includes, after installing the rotor assembly, arranging the housing on the outside of the rotor assembly, connecting the housing with the valve seat, and then connecting at least one of the housing and the valve seat One is connected to the fixing frame.
根据本申请的另一个方面,提供了一种电磁三通阀,包括:阀座;与阀座连接的导向套;与阀座连接的螺母组件;阀芯组件,阀芯组件穿设在导向套内并与螺母组件连接,阀芯组件包括嵌合在导向套内的弹簧套,以及自上而下依次与弹簧套连接的螺杆、垫片、弹簧和阀杆。According to another aspect of the present application, there is provided an electromagnetic three-way valve, including: a valve seat; a guide sleeve connected with the valve seat; a nut assembly connected with the valve seat; a valve core assembly, the valve core assembly passing through the guide sleeve The inner part is connected with a nut assembly, and the valve core assembly includes a spring sleeve inserted in the guide sleeve, and a screw, a gasket, a spring and a valve stem which are sequentially connected with the spring sleeve from top to bottom.
在一个可选的实施例方式中,阀座具有上下间隔设置的第一腔体和第二腔体,且第一腔体和第二腔体之间形成有第一阀口,第一腔体与第一连接管和第三连接管连通,第二腔体与第二连接管连通,第一腔体与第三连接管之间形成第二阀口,且阀芯组件控制第一阀口和第二阀口的开度。In an optional embodiment, the valve seat has a first cavity and a second cavity spaced up and down, and a first valve port is formed between the first cavity and the second cavity, and the first cavity Connected with the first connecting pipe and the third connecting pipe, the second cavity is in communication with the second connecting pipe, a second valve port is formed between the first cavity and the third connecting pipe, and the valve core assembly controls the first valve port and The degree of opening of the second valve port.
在一个可选的实施例方式中,阀芯组件还包括自上而下依次设置的第一密封垫、密封圈和第二密封垫,第一密封垫与第一阀口配合,第二密封垫与第二阀口配合。In an optional embodiment, the valve core assembly further includes a first sealing gasket, a sealing ring, and a second sealing gasket arranged in order from top to bottom, the first sealing gasket is matched with the first valve port, and the second sealing gasket Cooperate with the second valve port.
在一个可选的实施例方式中,第一阀口的内径大于弹簧套的外径且小于第一密封垫的直径。In an optional embodiment, the inner diameter of the first valve port is larger than the outer diameter of the spring sleeve and smaller than the diameter of the first gasket.
在一个可选的实施例方式中,导向套具有顺次连接的小径段和大径段,大径段与阀座连接,螺母组件的一部分套设在小径段外侧。In an optional embodiment, the guide sleeve has a small-diameter section and a large-diameter section that are sequentially connected, the large-diameter section is connected to the valve seat, and a part of the nut assembly is sleeved outside the small-diameter section.
应用本申请的技术方案,通过将螺杆、垫片、弹簧和阀杆自下而上依次安装到弹簧套上从而形成阀芯组件,组装完成的阀芯组件也是自下而上安装到阀座上的,这样使得电磁三通阀整体工艺上进一步简化,极大方便了电磁三通阀的装配过程,并且阀座上安装有导向套,阀芯组件穿设在导向套内,导向套的设置增加了导向的行程,进而提高了阀芯组件的同轴度,有利于保证阀芯组件的安装精度,保证电磁三通阀的正常稳定工作。Applying the technical solution of the present application, the valve core assembly is formed by mounting the screw, gasket, spring and valve stem on the spring sleeve from bottom to top, and the assembled valve core assembly is also mounted on the valve seat from bottom to top Yes, this further simplifies the overall process of the electromagnetic three-way valve, which greatly facilitates the assembly process of the electromagnetic three-way valve, and a guide sleeve is installed on the valve seat, the valve core assembly is inserted into the guide sleeve, and the setting of the guide sleeve is increased The guide stroke is improved, and the coaxiality of the valve core assembly is improved, which is beneficial to ensure the installation accuracy of the valve core assembly and ensure the normal and stable operation of the electromagnetic three-way valve.
附图说明Description of the drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings of the specification forming a part of the application are used to provide a further understanding of the application, and the exemplary embodiments and descriptions of the application are used to explain the application, and do not constitute an improper limitation of the application. In the attached picture:
图1示出了本申请的电磁三通阀的第一连接管与第二连接管全开时的结构示意图;FIG. 1 shows a schematic diagram of the structure when the first connecting pipe and the second connecting pipe of the electromagnetic three-way valve of the present application are fully opened;
图2示出了图1中的电磁三通阀的第一连接管与第三连接管全开时的结构示意图;Fig. 2 shows a schematic structural view of the electromagnetic three-way valve in Fig. 1 when the first connecting pipe and the third connecting pipe are fully opened;
图3示出了图1中的电磁三通阀的阀芯组件的结构示意图。Fig. 3 shows a schematic structural diagram of the valve core assembly of the electromagnetic three-way valve in Fig. 1.
其中,上述附图包括以下附图标记:Among them, the above drawings include the following reference signs:
10、导向套;20、阀座;21、第一腔体;22、第二腔体;23、第一阀口;24、第二阀口;30、螺母组件;40、阀芯组件;41、螺杆;42、垫片;43、弹簧;44、阀杆;45、弹簧套;46、第一密封垫;47、密封圈;48、第二密封垫;50、第一连接管;60、第二连接管;70、第三连接管;80、阀芯座;90、转子组件;100、外壳;110、固定架。10. Guide sleeve; 20, valve seat; 21, first cavity; 22, second cavity; 23, first valve port; 24, second valve port; 30, nut assembly; 40, valve core assembly; 41 , Screw; 42, gasket; 43, spring; 44, valve stem; 45, spring sleeve; 46, the first gasket; 47, the sealing ring; 48, the second gasket; 50, the first connecting pipe; 60, The second connecting pipe; 70, the third connecting pipe; 80, the valve core seat; 90, the rotor assembly; 100, the housing; 110, the fixing frame.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other if there is no conflict. Hereinafter, the application will be described in detail with reference to the drawings and in conjunction with the embodiments.
为了解决现有技术中的三通电磁阀的装配工艺流程复杂的问题,本申请提供了一种电磁三通阀装配方法及电磁三通阀。In order to solve the problem of the complicated assembly process of the three-way solenoid valve in the prior art, the present application provides an assembly method for an electromagnetic three-way valve and an electromagnetic three-way valve.
如图1至图3所示的一种电磁三通阀,包括阀座20、与阀座20连接的导向套10、与阀座20连接的螺母组件30和阀芯组件40,阀芯组件40穿设在导向套10内并与螺母组件30连接,阀芯组件40包括嵌合在导向套10内的弹簧套45,以及自上而下依次与弹簧套45连接的螺杆41、垫片42、弹簧43和阀杆44。相应地,其装配方法包括将导向套10与阀座20连接;将螺母组件30与阀座20连接;组装阀芯组件40,将阀芯组件40的螺杆41、垫片42、弹簧43和阀杆44自下而上依次安装到弹簧套45上,并将阀杆44与弹簧套45连接;将阀芯组件40由阀座20的下方向上安装到阀座20上,并使阀芯组件40穿过导向套10后与螺母组件30连接。An electromagnetic three-way valve as shown in Figures 1 to 3, including a valve seat 20, a guide sleeve 10 connected with the valve seat 20, a nut assembly 30 connected with the valve seat 20, and a valve core assembly 40, the valve core assembly 40 The valve core assembly 40 is inserted into the guide sleeve 10 and connected to the nut assembly 30. The valve core assembly 40 includes a spring sleeve 45 inserted in the guide sleeve 10, and a screw 41, a washer 42, and a screw 41 connected to the spring sleeve 45 from top to bottom. The spring 43 and the valve stem 44. Correspondingly, the assembly method includes connecting the guide sleeve 10 with the valve seat 20; connecting the nut assembly 30 with the valve seat 20; assembling the valve core assembly 40, connecting the screw 41, gasket 42, spring 43 and valve of the valve core assembly 40 The rod 44 is sequentially mounted on the spring sleeve 45 from bottom to top, and the valve rod 44 is connected with the spring sleeve 45; the valve core assembly 40 is mounted on the valve seat 20 from below the valve seat 20 upwards, and the valve core assembly 40 After passing through the guide sleeve 10, it is connected with the nut assembly 30.
本实施例通过将螺杆41、垫片42、弹簧43和阀杆44自下而上依次安装到弹簧套45上从而形成阀芯组件40,组装完成的阀芯组件40也是自下而上安装到阀座20上的,这样使得电磁三通阀整体工艺上进一步简化,极大方便了电磁三通阀的装配过程,并且阀座20上安装有导向套10,阀芯组件40穿设在导向套10内,导向套10的设置增加了导向的行程,进而提高了阀芯组件40的同轴度,有利于保证阀芯组件40的安装精度,保证电磁三通阀的正常稳定工作。In this embodiment, the screw 41, the gasket 42, the spring 43, and the valve stem 44 are sequentially mounted on the spring sleeve 45 from bottom to top to form the valve core assembly 40. The assembled valve core assembly 40 is also mounted from bottom to top. On the valve seat 20, the overall process of the electromagnetic three-way valve is further simplified, which greatly facilitates the assembly process of the electromagnetic three-way valve, and a guide sleeve 10 is installed on the valve seat 20, and the valve core assembly 40 is passed through the guide sleeve In 10, the setting of the guide sleeve 10 increases the stroke of the guide, thereby improving the coaxiality of the valve core assembly 40, which is beneficial to ensure the installation accuracy of the valve core assembly 40 and ensure the normal and stable operation of the electromagnetic three-way valve.
需要说明的是,螺杆41、垫片42、弹簧43和阀杆44自下而上依次安装到弹簧套45上是指在组装时,将螺杆41、垫片42、弹簧43和阀杆44由弹簧套45的下端向上依次安装到弹簧套45上,最后形成螺杆41、垫片42、弹簧43和阀杆44由上而下依次排列的结构。It should be noted that the screw 41, washer 42, spring 43, and valve stem 44 are sequentially mounted on the spring sleeve 45 from bottom to top, which means that the screw 41, washer 42, spring 43 and valve stem 44 are assembled from the bottom to the top. The lower end of the spring sleeve 45 is sequentially mounted on the spring sleeve 45 upwards, and finally a structure in which the screw 41, the gasket 42, the spring 43 and the valve stem 44 are arranged in order from top to bottom is formed.
在本实施例中,在将导向套10与阀座20连接时,将导向套10从阀座20的上方压紧在阀座20上,即可将导向套10安装在阀座20的上方。具体而言,阀座20的上表面上开设有 环槽,导向套10的底部与环槽之间采用过盈配合,安装时直接将导向套10压装到环槽内,通过导向套10与环槽之间的挤压配合即可将导向套10可靠地与阀座20连接。In this embodiment, when the guide sleeve 10 is connected to the valve seat 20, the guide sleeve 10 is pressed against the valve seat 20 from above the valve seat 20, and the guide sleeve 10 can be installed above the valve seat 20. Specifically, a ring groove is provided on the upper surface of the valve seat 20, and an interference fit is adopted between the bottom of the guide sleeve 10 and the ring groove. During installation, the guide sleeve 10 is directly press-fitted into the ring groove, and the guide sleeve 10 and The extrusion fit between the ring grooves can reliably connect the guide sleeve 10 with the valve seat 20.
本实施例的导向套10的外侧自上而下包括顺次连接的小径段和大径段,其中大径段的底部与环槽过盈配合从而与阀座20连接,在将螺母组件30与阀座20连接时,螺母组件30由阀座20上方套设在导向套10的小径段外侧后与阀座20连接,螺母组件30与小径段的端面抵接或者与大径段和小径段形成的台阶面抵接,从而使得螺母组件30抵接导向套10,配合环槽将导向套10稳定固定在阀座20上,然后将螺母组件30与阀座20之间采用激光焊的方式焊接在一起即可。The outer side of the guide sleeve 10 of this embodiment includes a small-diameter section and a large-diameter section that are sequentially connected from top to bottom, wherein the bottom of the large-diameter section is in interference fit with the ring groove to connect with the valve seat 20, and the nut assembly 30 and When the valve seat 20 is connected, the nut assembly 30 is sleeved over the valve seat 20 on the outside of the small diameter section of the guide sleeve 10 and then connected to the valve seat 20. The nut assembly 30 abuts against the end surface of the small diameter section or is formed with the large diameter section and the small diameter section. The stepped surface abuts, so that the nut assembly 30 abuts the guide sleeve 10, and the guide sleeve 10 is stably fixed on the valve seat 20 by matching the ring groove, and then the nut assembly 30 and the valve seat 20 are welded to each other by laser welding. All together.
需要说明的是,本实施例中采用激光焊焊接的部位大都是将两个部件之间先采用过盈配合的方式压装在一起,然后再通过激光焊的方式焊接在一起,这样能够保证两个部件之间的相对稳定,便于进行焊接操作。It should be noted that most of the parts welded by laser welding in this embodiment are that the two parts are first press-fitted together by means of interference fit, and then welded together by means of laser welding, so as to ensure that the two parts are welded together. The relative stability between the components facilitates the welding operation.
如图3所示,弹簧套45的顶部具有径向向内伸出的内缘,螺杆41的底端具有径向向外伸出的凸起,垫片42和弹簧43均容纳在弹簧套45内,阀杆44的顶端与弹簧套45的底端之间也为过盈配合,在组装阀芯组件40时,先将螺杆41自下而上穿设在弹簧套45上,并使螺杆41的凸起与弹簧套45的内缘抵接,这样螺杆41的上部就伸出弹簧套45,从而便于后续与螺母组件30配合,然后将垫片42和弹簧43自下而上依次装入到弹簧套45内,并使垫片42的两端分别与螺杆41和弹簧43抵接,再将阀杆44压装到弹簧套45的底部,采用激光焊的方式将阀杆44与弹簧套45焊接在一起。当螺杆41运动时,螺杆41通过挤压垫片42和弹簧43驱动阀杆44运动,当阀杆44无法继续运动时,由于螺杆41、垫片42和弹簧43相对于弹簧套45是可活动的,因而螺杆41具有一定的运动余量,螺杆41的运动会通过垫片42挤压弹簧43,使得螺杆41的运动全部转换为弹簧43的弹力储存起来,避免硬碰硬接触。As shown in Figure 3, the top of the spring sleeve 45 has an inner edge extending radially inward, the bottom end of the screw 41 has a protrusion extending radially outward, and the washer 42 and the spring 43 are both contained in the spring sleeve 45. Inside, there is also an interference fit between the top end of the valve stem 44 and the bottom end of the spring sleeve 45. When assembling the valve core assembly 40, first thread the screw 41 on the spring sleeve 45 from bottom to top, and make the screw 41 The protrusion abuts against the inner edge of the spring sleeve 45, so that the upper part of the screw 41 extends out of the spring sleeve 45, so as to facilitate subsequent matching with the nut assembly 30, and then the washer 42 and the spring 43 are sequentially installed from the bottom to the top Inside the spring sleeve 45, and make the two ends of the gasket 42 abut the screw 41 and the spring 43 respectively, and then press the valve stem 44 to the bottom of the spring sleeve 45, and use the laser welding method to connect the valve stem 44 and the spring sleeve 45 Solder together. When the screw 41 moves, the screw 41 drives the valve stem 44 to move by squeezing the washer 42 and the spring 43. When the valve stem 44 cannot continue to move, the screw 41, the washer 42 and the spring 43 are movable relative to the spring sleeve 45. Therefore, the screw 41 has a certain movement margin. The movement of the screw 41 will press the spring 43 through the gasket 42, so that the movement of the screw 41 is converted into the elastic force of the spring 43 and stored, so as to avoid hard contact.
在本实施例中,阀芯组件40还包括自上而下依次设置的第一密封垫46、密封圈47和第二密封垫48,在将阀杆44与弹簧套45的底部连接后,将第一密封垫46、密封圈47和第二密封垫48自下而上从阀杆44的底端依次穿设到阀杆44的下部,形成自上而下第一密封垫46、密封圈47和第二密封垫48依次排列的结构,并且第一密封垫46和密封圈47二者相对于阀杆44之间可以自由运动,而第二密封垫48与阀杆44之间采用过盈配合的安装方式,第一密封垫46和第二密封垫48分别与阀座20之间进行配合,用于控制电磁三通阀的通断和流量分配情况,实现了电磁三通阀能够为多个出口同时提供流量的效果,具体的流量分配比例可以根据系统的需要进行任意比例的分配,而密封圈47的设置主要是为了密封第一密封垫46和第二密封垫48之间的空隙,这是因为第一密封垫46相对于阀杆44是能够运动的,因而可能会有部分流体从第一密封垫46和阀杆44之间的缝隙溢流,密封圈47能够封堵该缝隙,避免流体的溢流,保证电磁三通阀的效果。In this embodiment, the valve core assembly 40 further includes a first sealing gasket 46, a sealing ring 47, and a second sealing gasket 48 arranged in order from top to bottom. After the valve stem 44 is connected to the bottom of the spring sleeve 45, the The first sealing gasket 46, the sealing ring 47, and the second sealing gasket 48 are successively penetrated from the bottom end of the valve stem 44 to the lower part of the valve stem 44 from bottom to top, forming a top-down first sealing gasket 46 and a sealing ring 47 And the second gasket 48 are arranged in sequence, and the first gasket 46 and the sealing ring 47 can move freely relative to the valve stem 44, and the second gasket 48 and the valve stem 44 adopt an interference fit The first sealing gasket 46 and the second sealing gasket 48 respectively cooperate with the valve seat 20 to control the on-off and flow distribution of the electromagnetic three-way valve, which realizes that the electromagnetic three-way valve can be multiple The outlet also provides the effect of flow. The specific flow distribution ratio can be distributed in any proportion according to the needs of the system. The sealing ring 47 is mainly used to seal the gap between the first sealing gasket 46 and the second sealing gasket 48. Because the first gasket 46 is movable relative to the valve stem 44, some fluid may overflow from the gap between the first gasket 46 and the valve stem 44, and the sealing ring 47 can block the gap to avoid The overflow of fluid ensures the effect of the electromagnetic three-way valve.
在本实施例中,电磁三通阀装配方法还包括在将导向套10与阀座20连接之前,将第一连接管50和第二连接管60通过炉中焊的方式焊接到阀座20的侧面,并且第一连接管50和第二连接管60沿阀芯组件40的轴向错位设置。电磁三通阀装配方法还包括在将阀芯组件40安装到阀座20上后,将第三连接管70连接到阀座20的底面。In this embodiment, the electromagnetic three-way valve assembly method further includes welding the first connecting pipe 50 and the second connecting pipe 60 to the valve seat 20 by means of furnace welding before connecting the guide sleeve 10 and the valve seat 20. The side surface, and the first connecting pipe 50 and the second connecting pipe 60 are staggered along the axial direction of the valve core assembly 40. The method for assembling the electromagnetic three-way valve further includes connecting the third connecting pipe 70 to the bottom surface of the valve seat 20 after the valve core assembly 40 is installed on the valve seat 20.
具体地,本实施例的阀座20自下而上包括间隔设置的第一腔体21和第二腔体22,其中,第一连接管50与第一腔体21连通,作为流体入口,第二连接管60与第二腔体22连通作为一个流体出口,第三连接管70也与第一腔体21连通,作为另一个流体出口,其中第一腔体21与第二腔体22之间开设有第一阀口23,第一阀口23的大小大于弹簧套45的大小且略小于第一密封垫46的大小,第一密封垫46通过与第一阀口23之间进行配合,从而控制第一连接管50与第二连接管60之间的通断以及开度,第一连接管50和第二连接管60均与电磁三通阀的轴线垂直,第三连接管70与电磁三通阀的轴线平行,第三连接管70处具有第二阀口24,第二阀口24的开口大小略小于第二密封垫48的大小,第二密封垫48与第二阀口24配合,从而控制第一连接管50与第三连接管70之间的通断和开度,随着阀芯组件40的上下移动,第一密封垫46与第一阀口23的配合关系以及第二密封垫48与第二阀口24之间的配合关系均会发生变化,从而改变通过第二连接管60和第三连接管70的流体流量,实现流量分配。Specifically, the valve seat 20 of this embodiment includes a first cavity 21 and a second cavity 22 spaced from bottom to top, wherein the first connecting pipe 50 communicates with the first cavity 21 and serves as a fluid inlet. The second connecting pipe 60 communicates with the second cavity 22 as a fluid outlet, and the third connecting pipe 70 also communicates with the first cavity 21 as another fluid outlet, where the first cavity 21 and the second cavity 22 are connected A first valve port 23 is opened. The size of the first valve port 23 is larger than the size of the spring sleeve 45 and slightly smaller than the size of the first gasket 46. The first gasket 46 cooperates with the first valve port 23, thereby To control the on-off and opening between the first connecting pipe 50 and the second connecting pipe 60, the first connecting pipe 50 and the second connecting pipe 60 are perpendicular to the axis of the electromagnetic three-way valve, and the third connecting pipe 70 is connected to the electromagnetic three-way valve. The axis of the valve is parallel. The third connecting pipe 70 has a second valve port 24. The opening size of the second valve port 24 is slightly smaller than the size of the second sealing gasket 48. The second sealing gasket 48 is matched with the second valve port 24. Thereby controlling the on-off and opening degree between the first connecting pipe 50 and the third connecting pipe 70. As the valve core assembly 40 moves up and down, the mating relationship between the first gasket 46 and the first valve port 23 and the second sealing The mating relationship between the pad 48 and the second valve port 24 will all change, thereby changing the fluid flow through the second connecting pipe 60 and the third connecting pipe 70 to achieve flow distribution.
在本实施例中,阀座20的底部敞口设置,并且其开口较大,以便于将阀芯组件40从阀座20的底部装入,考虑到第三连接管70的大小不便于对敞口侧进行封堵,因而还设置有阀芯座80,在连接第三连接管70时,先通过炉中焊的方式将第三连接管70与阀芯座80连接,然后将阀芯座80采用过盈配合的方式压装到阀座20底部的开口处,再通过激光焊的方式将其与阀座20焊接在一起,这样,通过阀芯座80即可封堵阀座20底部的开口,保证流体仅能够从第二连接管60和第三连接管70中流出,而不会从其他部位溢流。In this embodiment, the bottom of the valve seat 20 is open, and its opening is larger, so that the valve core assembly 40 can be installed from the bottom of the valve seat 20. Considering the size of the third connecting pipe 70 is not convenient for opening The port side is blocked, so a valve core seat 80 is also provided. When connecting the third connecting pipe 70, first connect the third connecting pipe 70 to the valve core seat 80 by means of furnace welding, and then connect the valve core seat 80 It is press-fitted to the opening at the bottom of the valve seat 20 by means of interference fit, and then welded to the valve seat 20 by laser welding, so that the opening at the bottom of the valve seat 20 can be blocked by the valve core seat 80 , To ensure that the fluid can only flow out of the second connecting pipe 60 and the third connecting pipe 70, and will not overflow from other parts.
由于本实施例设置有阀芯座80,因而第二密封垫48并非是直接与第三连接管70进行配合的,而是与阀芯座80进行配合的,第二阀口24开设在阀芯座80上,第二密封垫48与阀芯座80接触配合实现第二阀口24开度的改变。当然,也可以将第三连接管70伸入阀芯座80的一端与第二密封垫48直接接触配合,此时第三连接管70的管口处即为第二阀口24。Since the valve core seat 80 is provided in this embodiment, the second gasket 48 is not directly matched with the third connecting pipe 70, but is matched with the valve core seat 80. The second valve port 24 is opened in the valve core. On the seat 80, the second sealing gasket 48 contacts and cooperates with the valve core seat 80 to realize the change of the opening degree of the second valve port 24. Of course, one end of the third connecting pipe 70 extending into the valve core seat 80 can be directly contacted and fitted with the second sealing gasket 48. At this time, the mouth of the third connecting pipe 70 is the second valve port 24.
在本实施例中,电磁三通阀装配方法还包括在安装第三连接管70后,将转子组件90从螺母组件30的上方罩设在螺母组件30的外侧,并将转子组件90与螺杆41的顶部连接。在将转子组件90与螺杆41的顶部连接时,需要调整阀芯组件40相对于阀座20的轴向位置以及转子组件90相对于螺母组件30的位置,使得电磁三通阀初始化。在此需要说明的是,该初始化指的是调整阀芯组件40和转子组件90,使得电磁三通阀满足出厂要求,具体的初始化条件根据实际需求的不同可能会发生相应变化,以下列举一个初始化调整的例子:调整阀芯组件40的轴向位置,使得阀芯组件40上的第二密封垫48与第三连接管70接触,此时阀芯组件40的位置即为下极限位置,相应地,通过转子组件90上的止挡杆和位于螺母组件30的线性弹簧的导轨上的滑环调整转子组件90相对于螺母组件30的位置,使得转子组件90相对于螺母组件30处于下极限位置,即如图1所示的位置,这样即完成初始化调整,然后将转子组件90与阀杆44采用激光焊的方式焊接在一起即可完成转子组件90与阀杆44的连接。In this embodiment, the method for assembling the electromagnetic three-way valve further includes, after installing the third connecting pipe 70, arranging the rotor assembly 90 on the outside of the nut assembly 30 from above the nut assembly 30, and aligning the rotor assembly 90 with the screw 41 The top connection. When connecting the rotor assembly 90 to the top of the screw 41, the axial position of the valve core assembly 40 relative to the valve seat 20 and the position of the rotor assembly 90 relative to the nut assembly 30 need to be adjusted to initialize the electromagnetic three-way valve. It should be noted here that the initialization refers to adjusting the spool assembly 40 and the rotor assembly 90 so that the electromagnetic three-way valve meets the factory requirements. The specific initialization conditions may change according to actual needs. The following is an initialization Adjustment example: adjust the axial position of the valve core assembly 40 so that the second gasket 48 on the valve core assembly 40 is in contact with the third connecting pipe 70. At this time, the position of the valve core assembly 40 is the lower limit position, and accordingly , Adjust the position of the rotor assembly 90 relative to the nut assembly 30 through the stop rod on the rotor assembly 90 and the slip ring located on the guide rail of the linear spring of the nut assembly 30, so that the rotor assembly 90 is at the lower limit position relative to the nut assembly 30, That is, the position shown in FIG. 1, in this way, the initialization adjustment is completed, and then the rotor assembly 90 and the valve stem 44 are welded together by laser welding to complete the connection of the rotor assembly 90 and the valve stem 44.
在本实施例中,电磁三通阀装配方法还包括在安装转子组件90后,将外壳100罩设在转子组件90外侧,并将外壳100与阀座20通过激光焊的方式焊接在一起,然后将外壳100和 阀座20中的至少一者与用于绕设线圈的固定架110通过激光焊的方式焊接在一起即可完成整个电磁三通阀的组装。In this embodiment, the method for assembling the electromagnetic three-way valve further includes after installing the rotor assembly 90, covering the housing 100 on the outside of the rotor assembly 90, and welding the housing 100 and the valve seat 20 together by laser welding, and then By welding at least one of the housing 100 and the valve seat 20 and the fixing frame 110 for winding the coil together by laser welding, the entire electromagnetic three-way valve can be assembled.
需要说明的是,上述实施例中的多个指的是至少两个。It should be noted that multiple in the above-mentioned embodiment refers to at least two.
从以上的描述中,可以看出,本申请上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present application achieve the following technical effects:
1、解决了现有技术中的三通电磁阀的装配工艺流程复杂的问题;1. The problem of complicated assembly process of the three-way solenoid valve in the prior art is solved;
2、电磁三通阀整体工艺上进一步简化,极大方便了电磁三通阀的装配过程;2. The overall process of the electromagnetic three-way valve is further simplified, which greatly facilitates the assembly process of the electromagnetic three-way valve;
3、导向套的设置增加了导向的行程,进而提高了阀芯组件的同轴度,有利于保证阀芯组件的安装精度;3. The setting of the guide sleeve increases the stroke of the guide, thereby improving the coaxiality of the valve core assembly, which is beneficial to ensure the installation accuracy of the valve core assembly;
4、实现了电磁三通阀能够为多个出口同时提供流量的效果。4. Realize the effect that the electromagnetic three-way valve can provide flow for multiple outlets at the same time.
显然,上述所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。Obviously, the embodiments described above are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work should fall within the protection scope of this application.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the application, and are not intended to limit the application. For those skilled in the art, the application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.

Claims (16)

  1. 一种电磁三通阀装配方法,其特征在于,包括:A method for assembling an electromagnetic three-way valve, which is characterized in that it comprises:
    将导向套(10)与阀座(20)连接;Connect the guide sleeve (10) with the valve seat (20);
    将螺母组件(30)与所述阀座(20)连接;Connect the nut assembly (30) with the valve seat (20);
    组装阀芯组件(40),将所述阀芯组件(40)的螺杆(41)、垫片(42)、弹簧(43)和阀杆(44)自下而上依次安装到弹簧套(45)上,并将所述阀杆(44)与所述弹簧套(45)连接;Assemble the valve core assembly (40), and install the screw (41), gasket (42), spring (43) and valve stem (44) of the valve core assembly (40) to the spring sleeve (45) from bottom to top. ), and connect the valve stem (44) with the spring sleeve (45);
    将所述阀芯组件(40)由所述阀座(20)的下方向上安装到所述阀座(20)上,并使所述阀芯组件(40)穿过所述导向套(10)后与所述螺母组件(30)连接。Install the valve core assembly (40) on the valve seat (20) from below the valve seat (20) upwards, and make the valve core assembly (40) pass through the guide sleeve (10) Then it is connected with the nut assembly (30).
  2. 根据权利要求1所述的电磁三通阀装配方法,其特征在于,在将所述导向套(10)与所述阀座(20)连接时,将所述导向套(10)安装在所述阀座(20)的上方。The electromagnetic three-way valve assembly method according to claim 1, characterized in that, when the guide sleeve (10) is connected to the valve seat (20), the guide sleeve (10) is installed on the Above the valve seat (20).
  3. 根据权利要求2所述的电磁三通阀装配方法,其特征在于,所述导向套(10)具有顺次连接的小径段和大径段,所述大径段与所述阀座(20)连接,在将所述螺母组件(30)与所述阀座(20)连接时,所述螺母组件(30)由所述阀座(20)上方套设在所述导向套(10)的小径段外侧后与所述阀座(20)连接,且所述螺母组件(30)与所述导向套(10)抵接。The electromagnetic three-way valve assembly method according to claim 2, characterized in that the guide sleeve (10) has a small diameter section and a large diameter section connected in sequence, and the large diameter section and the valve seat (20) When connecting the nut assembly (30) and the valve seat (20), the nut assembly (30) is sleeved on the small diameter of the guide sleeve (10) from above the valve seat (20) The outer side of the segment is connected with the valve seat (20), and the nut assembly (30) abuts against the guide sleeve (10).
  4. 根据权利要求1所述的电磁三通阀装配方法,其特征在于,在组装所述阀芯组件(40)时,先将所述螺杆(41)自下而上穿设在所述弹簧套(45)上,并使所述螺杆(41)的凸起与所述弹簧套(45)的内缘抵接,然后将所述垫片(42)和所述弹簧(43)自下而上依次装入到所述弹簧套(45)内,并使所述垫片(42)的两端分别与所述螺杆(41)和所述弹簧(43)抵接,再将所述阀杆(44)与所述弹簧套(45)的底部连接。The electromagnetic three-way valve assembly method according to claim 1, characterized in that, when assembling the valve core assembly (40), the screw (41) is first inserted into the spring sleeve ( 45), and make the protrusion of the screw (41) abut the inner edge of the spring sleeve (45), and then the washer (42) and the spring (43) from bottom to top Into the spring sleeve (45), and make the two ends of the gasket (42) abut the screw (41) and the spring (43) respectively, and then the valve stem (44) ) Is connected to the bottom of the spring sleeve (45).
  5. 根据权利要求4所述的电磁三通阀装配方法,其特征在于,在将所述阀杆(44)与所述弹簧套(45)的底部连接后,将第一密封垫(46)、密封圈(47)和第二密封垫(48)自下而上依次安装到所述阀杆(44)的下部,并且所述第二密封垫(48)与所述阀杆(44)过盈配合。The electromagnetic three-way valve assembly method according to claim 4, characterized in that, after connecting the valve stem (44) with the bottom of the spring sleeve (45), the first gasket (46) and the sealing The ring (47) and the second gasket (48) are sequentially installed to the lower part of the valve stem (44) from bottom to top, and the second gasket (48) is in interference fit with the valve stem (44) .
  6. 根据权利要求1所述的电磁三通阀装配方法,其特征在于,所述电磁三通阀装配方法还包括在将所述导向套(10)与所述阀座(20)连接之前,将第一连接管(50)和第二连接管(60)连接到所述阀座(20)的侧面,并且所述第一连接管(50)和所述第二连接管(60)沿所述阀芯组件(40)的轴向错位设置。The electromagnetic three-way valve assembly method according to claim 1, characterized in that the electromagnetic three-way valve assembly method further comprises before connecting the guide sleeve (10) and the valve seat (20), connecting the first A connecting pipe (50) and a second connecting pipe (60) are connected to the side of the valve seat (20), and the first connecting pipe (50) and the second connecting pipe (60) are along the valve The core assembly (40) is arranged in a misaligned axial direction.
  7. 根据权利要求1所述的电磁三通阀装配方法,其特征在于,所述电磁三通阀装配方法还包括在将所述阀芯组件(40)安装到所述阀座(20)上后,将第三连接管(70)连接到所述阀座(20)的底面。The electromagnetic three-way valve assembly method according to claim 1, wherein the electromagnetic three-way valve assembly method further comprises after installing the valve core assembly (40) on the valve seat (20), The third connecting pipe (70) is connected to the bottom surface of the valve seat (20).
  8. 根据权利要求7所述的电磁三通阀装配方法,其特征在于,连接所述第三连接管(70)时,将所述第三连接管(70)与阀芯座(80)连接,将所述阀芯座(80)安装到所述阀座(20)的底部的开口处,并封堵所述开口。The electromagnetic three-way valve assembly method according to claim 7, characterized in that when connecting the third connecting pipe (70), the third connecting pipe (70) is connected with the valve core seat (80), and the The valve core seat (80) is installed at the opening at the bottom of the valve seat (20) and blocks the opening.
  9. 根据权利要求7所述的电磁三通阀装配方法,其特征在于,所述电磁三通阀装配方法还包括在安装所述第三连接管(70)后,将转子组件(90)套设在所述螺母组件(30)的外侧,并将所述转子组件(90)与所述螺杆(41)的顶部连接。The electromagnetic three-way valve assembly method according to claim 7, characterized in that the electromagnetic three-way valve assembly method further comprises after installing the third connecting pipe (70), sleeve the rotor assembly (90) on The outer side of the nut assembly (30), and the rotor assembly (90) is connected with the top of the screw (41).
  10. 根据权利要求9所述的电磁三通阀装配方法,其特征在于,在将所述转子组件(90)与所述螺杆(41)的顶部连接时,调整所述阀芯组件(40)相对于所述阀座(20)的轴向位置以及所述转子组件(90)相对于所述螺母组件(30)的位置,使得电磁三通阀初始化。The electromagnetic three-way valve assembly method according to claim 9, characterized in that when the rotor assembly (90) is connected to the top of the screw (41), the valve core assembly (40) is adjusted relative to The axial position of the valve seat (20) and the position of the rotor assembly (90) relative to the nut assembly (30) enable the electromagnetic three-way valve to be initialized.
  11. 根据权利要求9所述的电磁三通阀装配方法,其特征在于,所述电磁三通阀装配方法还包括在安装所述转子组件(90)后,将外壳(100)罩设在所述转子组件(90)外侧,并将所述外壳(100)与所述阀座(20)连接,再将所述外壳(100)和所述阀座(20)中的至少一者与固定架(110)连接。The electromagnetic three-way valve assembly method according to claim 9, characterized in that, the electromagnetic three-way valve assembly method further comprises after installing the rotor assembly (90), covering the housing (100) on the rotor The outer side of the assembly (90), and connect the housing (100) with the valve seat (20), and then connect at least one of the housing (100) and the valve seat (20) with the fixing frame (110) )connection.
  12. 一种电磁三通阀,其特征在于,包括:An electromagnetic three-way valve, characterized in that it comprises:
    阀座(20);Valve seat (20);
    与所述阀座(20)连接的导向套(10);A guide sleeve (10) connected with the valve seat (20);
    与所述阀座(20)连接的螺母组件(30);A nut assembly (30) connected with the valve seat (20);
    阀芯组件(40),所述阀芯组件(40)穿设在所述导向套(10)内并与所述螺母组件(30)连接,所述阀芯组件(40)包括嵌合在所述导向套(10)内的弹簧套(45),以及自上而下依次与所述弹簧套(45)连接的螺杆(41)、垫片(42)、弹簧(43)和阀杆(44)。The valve core assembly (40), the valve core assembly (40) is inserted in the guide sleeve (10) and connected with the nut assembly (30), and the valve core assembly (40) includes The spring sleeve (45) in the guide sleeve (10), and the screw (41), gasket (42), spring (43) and valve stem (44) connected to the spring sleeve (45) from top to bottom ).
  13. 根据权利要求12所述的电磁三通阀,其特征在于,所述阀座(20)具有上下间隔设置的第一腔体(21)和第二腔体(22),且所述第一腔体(21)和所述第二腔体(22)之间形成有第一阀口(23),所述第一腔体(21)与第一连接管(50)和第三连接管(70)连通,所述第二腔体(22)与第二连接管(60)连通,所述第一腔体(21)与所述第三连接管(70)之间形成第二阀口(24),且所述阀芯组件(40)控制所述第一阀口(23)和所述第二阀口(24)的开度。The electromagnetic three-way valve according to claim 12, characterized in that the valve seat (20) has a first cavity (21) and a second cavity (22) spaced up and down, and the first cavity A first valve port (23) is formed between the body (21) and the second cavity (22), and the first cavity (21) is connected to the first connecting pipe (50) and the third connecting pipe (70). ) Is connected, the second cavity (22) is in communication with the second connecting pipe (60), and a second valve port (24) is formed between the first cavity (21) and the third connecting pipe (70). ), and the valve core assembly (40) controls the opening of the first valve port (23) and the second valve port (24).
  14. 根据权利要求13所述的电磁三通阀,其特征在于,所述阀芯组件(40)还包括自上而下依次设置的第一密封垫(46)、密封圈(47)和第二密封垫(48),所述第一密封垫(46)与所述第一阀口(23)配合,所述第二密封垫(48)与所述第二阀口(24)配合。The electromagnetic three-way valve according to claim 13, characterized in that the spool assembly (40) further comprises a first sealing gasket (46), a sealing ring (47) and a second sealing which are arranged in order from top to bottom. A gasket (48), the first gasket (46) is matched with the first valve port (23), and the second gasket (48) is matched with the second valve port (24).
  15. 根据权利要求14所述的电磁三通阀,其特征在于,所述第一阀口(23)的内径大于所述弹簧套(45)的外径且小于所述第一密封垫(46)的直径。The electromagnetic three-way valve according to claim 14, characterized in that the inner diameter of the first valve port (23) is larger than the outer diameter of the spring sleeve (45) and smaller than that of the first sealing gasket (46) diameter.
  16. 根据权利要求12所述的电磁三通阀,其特征在于,所述导向套(10)具有顺次连接的小径段和大径段,所述大径段与所述阀座(20)连接,所述螺母组件(30)的一部分套设在所述小径段外侧。The electromagnetic three-way valve according to claim 12, characterized in that the guide sleeve (10) has a small diameter section and a large diameter section connected in sequence, and the large diameter section is connected to the valve seat (20), A part of the nut assembly (30) is sleeved outside the small diameter section.
PCT/CN2020/108578 2019-09-29 2020-08-12 Three-way solenoid valve assembly method, and three-way solenoid valve WO2021057296A1 (en)

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