WO2021054669A1 - Apparatus and method for recovering residual gas in gas container - Google Patents
Apparatus and method for recovering residual gas in gas container Download PDFInfo
- Publication number
- WO2021054669A1 WO2021054669A1 PCT/KR2020/012151 KR2020012151W WO2021054669A1 WO 2021054669 A1 WO2021054669 A1 WO 2021054669A1 KR 2020012151 W KR2020012151 W KR 2020012151W WO 2021054669 A1 WO2021054669 A1 WO 2021054669A1
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- WO
- WIPO (PCT)
- Prior art keywords
- gas container
- gas
- container
- unit
- inner space
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 238000007906 compression Methods 0.000 claims description 42
- 238000011084 recovery Methods 0.000 claims description 39
- 230000006835 compression Effects 0.000 claims description 38
- 238000002788 crimping Methods 0.000 claims description 17
- 238000005553 drilling Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 238000012544 monitoring process Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 5
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 17
- 238000004064 recycling Methods 0.000 description 9
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000004880 explosion Methods 0.000 description 6
- 239000001273 butane Substances 0.000 description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
Definitions
- the present invention relates to the treatment of a gas container, and in detail, the process of removing and compressing residual gas from the disposable gas container injected to recycle the used disposable gas container is automated, but the damage or shape change of the gas container is determined during the process.
- the present invention relates to an apparatus and method for recovering residual gas in a gas container, which can be safely recovered and reused without leakage by separating it, and can prevent jamming during transport.
- Disposable gas containers used for portable burners, lamps, heaters, torches, etc. cannot be recharged, so they are discarded after exhaustion of gas, and they are made of metal to withstand the vapor pressure of the contained gas, so they need to be separated for resource recycling. .
- Butane gas which is widely used in Korea as an acceptable gas, has a relatively low vapor pressure, so that a gas container is manufactured with a thin thickness, so that the residual gas can be discharged and compressed relatively easily.
- the present invention was created to meet the above requirements, and an object of the present invention is to automate the process of removing and compressing residual gas remaining in the disposable gas container to enable continuous treatment to recycle the disposable gas container. It is to do.
- Another object of the present invention is to provide a gas container residual gas recovery apparatus and method capable of recovering and reusing residual gas safely and without leakage by judging and separating the gas container by determining damage or shape deformation during the recycling process.
- another object of the present invention is to provide a gas container residual gas recovery apparatus and method capable of preventing jamming of the gas container during the recycling process.
- the present invention gas container residual gas recovery method for the above object comprises the steps of: a) seating and fixing the injected gas container at a gas removal position; b) sealing the inner space by closely contacting one side of the cylindrical gas recovery chamber having an inner space and an open one side to the gas container; c) vacuuming the inner space; d) monitoring the vacuum state of the inner space and determining the sealed state; e) drilling a hole in the gas container using a drill as the sealing and vacuum conditions of the inner space are confirmed; f) monitoring the pressure of the internal space while sucking the gas flowing out of the gas container and transferring it to the recovery container; g) stopping the transfer when reaching the set pressure determined as the completion of gas discharge, removing the gas recovery chamber from the gas container, and releasing the fixing; It characterized in that it consists of.
- step h) discharging the gas container after step g) and moving it to a compression position; i) compressing the gas container at the compression position through a press and then discharging it; j) releasing and moving the gas container, which is determined not to be sealed in step c), and discharging it without a compression process; It may further include.
- the step a) includes: a-1) dropping and stacking the gas container by inserting it into the inlet, and a-2) pushing the gas container located at the lowest end when stacking to a set level and supplying it to the lower end of the lifting part. And, a-3) raising the supplied gas container to the height of the gas removal position through the lifting part, but the lifting part divides the total height by a set number and sequentially increases one divided section for each driving cycle. Can be done.
- the entire height is divided by a set number, and a fixing bracket having a first mounting portion into which the gas container is inserted is formed on one side, and is adjacent to the fixing bracket but is the same as the first mounting portion on one side.
- the gas container may be moved between the first and second holders through forward, upward, backward, and downward driving of the moving bracket on which the second holder is formed in the form of a second holder.
- the gas container residual gas recovery and treatment for the above purpose is a gas having an inner space in which a contact member that is in close contact with the gas container supplied to one side through the operation of the support cylinder is formed at the edge of the contact part to have an airtight structure.
- a recovery chamber a pressure sensor that measures the pressure in the internal space, a vacuum pump that sucks and discharges air or gas in the internal space, and a drill that makes a hole in the supplied gas container while moving in the internal space through a perforation cylinder
- a gas removal unit including a; A recovery container connected to the vacuum pump to receive residual gas discharged from the holed gas container; A first determination unit that operates the support cylinder to operate the vacuum pump in a state in which the contact member is in close contact with the gas container, monitors a change in pressure at a time set through the pressure sensor, and determines the sealed state of the inner space; As it is determined to be closed, the drilling cylinder and the drill are driven to make a hole in the gas container, and a second determination unit is provided to monitor pressure changes through the pressure sensor and determine whether residual gas is discharged, and the first determination unit
- the gas container that is not sealed through the control unit for discharging without drilling; It characterized in that it comprises a.
- a crimping unit having a pair of fixing plates forming a crimping position therebetween, and a crimping plate that moves between the fixing plates through a crimping cylinder and compresses the gas container supplied to the crimping position;
- a discharge unit having an opening formed below the compression position so that the gas container can pass therethrough, and an opening/closing plate for opening and closing the opening through a discharge cylinder;
- the control unit drives the compression cylinder according to the location of the gas container in the compression position, and then opens and discharges the opening/closing plate after compression, but it is determined that the sealing is not made through the first judgment part.
- the container can be discharged by opening the opening and closing plate without driving the compression cylinder.
- an input unit including an input port into which the gas container is injected, a stacking space in which the injected gas container is stacked, and a supply unit sequentially pushing the gas container located below the stacking space;
- a lifting unit that raises the gas container discharged from the input unit to the height of the gas removal position, divides the total height by a set number, and sequentially increases one divided section for each driving cycle; It may further include.
- the lifting unit divides the entire height by a set number and includes a fixing bracket having a first mounting part into which the gas container is inserted on one side, and the first mounting part adjoining the fixing bracket and moving forward and backward and descending on one side.
- the gas container may be moved between the first and second holders by including a moving bracket having the same shape as that of the second holder.
- FIG. 1 is a perspective view showing the appearance of a device according to an embodiment of the present invention
- FIG. 2 is a flow chart showing a method according to an embodiment of the present invention.
- FIG. 3 is a flow chart showing a gas container input and lift process according to an embodiment of the present invention.
- Figure 4 is a side view showing the structure of the input unit according to an embodiment of the present invention.
- FIG. 5 is a perspective view showing the structure of a lifting part according to an embodiment of the present invention.
- FIG. 6 is an operation state diagram of a lifting unit according to an embodiment of the present invention.
- FIG. 7 is a first perspective view showing the structure of a loading part, a gas removal part, and a compression part according to an embodiment of the present invention
- FIG. 8 is a second perspective view showing the structure of a gas removal unit, a compression unit, and a discharge unit according to an embodiment of the present invention
- FIG. 9 is a side cross-sectional view showing the structure of a gas removal unit according to an embodiment of the present invention.
- FIG. 10 is an operation state diagram of a gas removal unit according to an embodiment of the present invention.
- FIG. 11 is a perspective view showing the structure of a crimping unit according to an embodiment of the present invention.
- FIG. 12 is a side cross-sectional view showing the structure of a compression unit according to an embodiment of the present invention.
- FIG. 13 is a block diagram showing an electronic configuration and connection relationship according to an embodiment of the present invention.
- gas container residual gas recovery method of the present invention is implemented through a separately manufactured gas container residual gas recovery device, a series of methods forming the features of the present invention will be described in connection with the structure of the device.
- the gas container residual gas recovery apparatus for the present invention is coupled to six sides of a frame 700 having an external shape of a hexahedral box, and is partially detachable. It is installed inside the case 710 as possible.
- a wheel 711 may be mounted on the bottom surface to facilitate movement.
- the frame 700 and the case 710 are basically made of a material that can withstand high temperatures (eg, cast iron), and can withstand unexpected fires or explosions and prevent the spread of fire.
- Such a gas container residual gas recovery device includes an input unit 100, a lifting unit 200, a loading unit 300, a gas removal unit 400, a compression unit 500, and a discharge unit 600, It is configured to include the control unit 900.
- the control unit 900 is separated into a separate compartment as a control part to which electricity is supplied.
- various cylinders corresponding to the actuators are installed for mechanical driving inside the moving part, and it is preferable that all of them are made of hydraulic cylinders.
- a hydraulic pack including a hydraulic tank, a hydraulic pump, and a plurality of hydraulic valves is installed in the compartment in which the control unit 900 is located. This is to fundamentally block explosions caused by sparks even if gas leakage occurs by applying hydraulic pressure to each cylinder at a location separated by a compartment.
- the inlet unit 100 includes an inlet 110 on the upper part of the case 710 coupled to the frame 700 so that the gas container can be injected, and the inlet 110 is an outer periphery of the gas container to be processed. It is formed slightly larger so that the gas container can be injected in the longitudinal direction.
- FIG. 4 is a side view showing the structure of an injection unit according to an embodiment of the present invention.
- the present invention is basically configured to process a plurality of gas containers continuously, so that a plurality of gas containers can be stacked therein, and an input port 110 is formed on the upper part of the case 710 so that the injected gas container is It falls and is stacked in the receiving space 130 installed inside the frame 700.
- the receiving space 130 is sequentially stacked in a form in which a gas container is inserted between a pair of inner panels 160, that is, in a laid-down state. Since it cannot be achieved, a plurality of guide rollers 120 for aligning them are properly coupled to the inner panel 160.
- each of the guide rollers 120 protrudes in a zigzag direction inside the inner panel 160 so that the gas container does not fall vertically, but shakes left and right, aligns the posture, and lowers the falling speed of the gas container. Make sure the containers are all in the same orientation and can be dropped and stacked.
- a supply unit 140 for sequentially supplying a gas container located at the lowermost portion of the stacked gas containers to the lifting unit 200 is coupled to a lower portion of the inner panel 160.
- the supply unit 140 accommodates the gas container from the upper side, but has a cut-out part 141 opened to one side, and pushes the supply part 140 to one side from the other side where the cut-out part 141 is not opened.
- a supply cylinder 150 for discharging the gas container from the inner panel 160 is connected.
- the supply cylinder 150 reciprocates the supply unit 140 in the lateral direction and is located at the lowermost side of the inner panel 160 to push and discharge the gas container located in the cutout 141, and the cutout 141 ) Through the open side of the gas container is configured to be sequentially entered into the lifting unit (200).
- FIG. 5 is a perspective view showing the structure of a lifting unit according to an embodiment of the present invention.
- the lifting part 200 functions to receive and raise the injected gas container and transfer it to the upper loading part 300.
- the lifting part 200 is used for removing residual gas and compressing the gas container. It plays a role for efficient process progress and space utilization.
- the gas container discharged from the inlet unit 100 may be vertically raised to the loading unit 300 at a time, but in this case, the length of the cylinder for ascent is inevitably increased, and in particular, it is relatively increased compared to the size of the gas container. As the height becomes longer, there is a high risk of jamming due to vibration or shaking. Accordingly, in the present invention, the total height for ascent is not raised at once, but the distance is divided and raised sequentially so that jamming does not occur.
- the entire height is divided by a set number, and a fixing bracket 210 having a first mounting portion 211 into which the gas container is inserted into one side is installed side by side.
- the first holder 211 is facing the input unit 100 and the first holder 211 at the lower end faces the supply unit 140, so that the gas container C discharged through the supply unit 140 Will be supplied.
- the first mounting part 211 is a semicircular groove corresponding to the outer circumferential surface of the gas container C, so that the gas container accommodated in the first mounting part 211 does not come out randomly, the fixing bracket 210 is It is installed to have an upward slope in the opposite direction in which the mounting portion 211 is formed.
- the eight first cradles 211 are formed at regular intervals in the vertical direction, but the present invention is not limited thereto, and the number of the first cradles 211 can be appropriately adjusted according to the total elevation height. .
- a moving bracket 220 having a second mounting portion 221 having the same shape as the first mounting portion 211 is disposed on the side of the fixing bracket 210.
- the moving bracket 220 is a structure that serves to receive the gas container mounted on the fixing bracket 210 and raise it step by step.
- the movable bracket 220 has an inclination in the same direction as the first mounting part 211 so that the gas container accommodated in the second mounting part 221 does not deviate arbitrarily.
- a forward and backward cylinder 230 and an elevation cylinder 240 are connected to the movable bracket 220 so as to move forward and backward and move up and down adjacent to the fixing bracket 210.
- the fixing bracket 210 and the moving bracket 220 have an appropriate width corresponding to the longitudinal direction of the gas container so that the gas container is stably positioned on the first and second mounting parts 211 and 221, respectively. And, preferably, the plate-shaped brackets of the same shape are arranged in parallel at appropriate intervals.
- a pair of fixing brackets 210 installed with a relatively small width is in the middle, and a pair of moving brackets 220 are arranged on both sides of the fixing bracket 210 and connected to the other side.
- a pair of moving brackets installed with a relatively small width is in the middle
- a pair of fixing brackets arranged on both sides of the moving bracket and connected to the other side can be obtained by implementing a pair of moving brackets installed with a relatively small width in the middle and a pair of fixing brackets arranged on both sides of the moving bracket and connected to the other side.
- FIG. 6 is an operation state diagram of a lifting unit according to an embodiment of the present invention.
- FIG. 6(a) shows a state in which one gas container C is supplied and inserted through the supply part 140 to the first mounting part 211 located at the lower end of the fixing bracket 210.
- the moving bracket 220 is in an initial position moved downward to the other side of the fixing bracket 210.
- FIG. 6(b) shows a state in which the forward and backward cylinder 230 is operated and the moving bracket 220 is horizontally moved to one side, and at this time, located at the first mounting part 211 at the lower end of the fixing bracket 210
- the gas container (C) is moved to the second mounting portion (221) located at the bottom of the moving bracket (220).
- FIG. 6(c) shows a state in which the lifting cylinder 240 operates and the moving bracket 220 vertically rises, and the height of the lifting corresponds to the distance between the first mounting part 211 (or the second mounting part). Becomes the height.
- FIG. 6(d) shows a state in which the moving bracket 220 in an elevated state has moved horizontally to the other side through the forward and backward cylinder 230, and through this movement, the second cradle located at the bottom of the moving bracket 220
- the gas container (C) placed on the 221 is moved from the lower end of the fixing bracket 210 to the second first mounting portion 211 and is substantially raised by one space by the height between the first mounting portions 211.
- FIG. 6(e) shows a state in which the moving bracket 220 vertically descends through the lifting cylinder 240 and moved to the initial position.
- the lifting cylinder 240 is connected to the other side of the moving bracket 220 so that the forward and backward cylinders 230 are installed so that all of them can be lifted and lowered so that such a series of procedures proceed smoothly.
- the number of the second mounting portions 221 is the first mounting. It should be noted that the configuration is made one less than the number of parts 211.
- one gas container is supplied to the lower end of the fixing bracket 210.
- the above-described transfer operation is performed in 7 cycles. It has to be done, so you can feel that it takes longer than the one-time posting method.
- the loading part 300 functions to load the gas container raised through the lifting part 200 to a gas removal position.
- the loading unit 300 also serves to push the gas container from which the gas has been removed from the gas removal position through the newly loaded gas container and supply it to the compression unit 500.
- the loading part 300 is fixed to the upper end of the gas removal part 400, and forms a path to the gas removal position of the gas removal part 400 by moving the gas container horizontally from the upper end of the lifting part 200.
- a transfer rail 310, a moving mover 330 moving along the transfer rail 310, a loading cylinder 320 moving the mover while changing its length in the direction of the transfer rail 310, and the mover 330 ) Is coupled to the gas container and is composed of a sealing plate 340 in contact with the gas container.
- the mover 330 to which the pushing plate 340 is connected moves along the transfer rail 310, and moves the gas container horizontally from the top of the lifting unit 200 to the gas removal unit 400. Supply to the gas removal location.
- FIG. 8 is a second perspective view showing the structure of a gas removal unit, a compression unit, and a discharge unit according to an embodiment of the present invention
- FIG. 9 is a side cross-sectional view showing the structure of a gas removal unit according to an embodiment of the present invention
- FIG. It is an operation state diagram of a gas removal unit according to an embodiment of the present invention.
- the gas removal unit 400 temporarily fixes the gas container loaded through the loading unit 300 to remove the gas therein.
- the gas removal unit 400 is provided with a pair of seating structures 401 for supporting the gas container supplied at a set distance to receive the gas container pushed through the loading unit 300. That is, the seating structure 401 is formed in the same direction as the transfer rail 310 of the loading unit 300 so that the gas container supplied through the loading unit 300 enters and seats as it is, and the gas removal position upwards To form.
- a close contact member 410 in which the first through hole 411 is formed in close contact with the supplied gas container but perpendicular to the gas container, and an inner space 421 of a sealed structure communicating with the first through hole 411
- a cylindrical gas recovery chamber 420 formed with a discharge line 423 connecting the inner space 421 to the outside and a second through hole 422 formed in the same direction as the first through hole 411 Is made up of one piece.
- a pressure sensor 460 for measuring pressure is installed in the inner space 421, and a vacuum pump 450 that is in communication with the discharge line 423 and sucks and discharges air or gas from the inner space 421 is provided. It is equipped.
- a drill 470 that moves along the first through hole 411 and the second through hole 422 through the perforation cylinder 490 and drills a hole in the supplied gas container is installed.
- a relatively thin gas container such as a butane gas container, can be easily punched through a sharp or sharp tool, but the propane gas container, which is the subject of the present invention, is not easy to punch due to its thickness, and the perforation around the hole is crushed during the punching process.
- a gap may be generated between the members 410, so that gas or air may leak.
- the drill 470 rotating through the hydraulic motor is lifted and the hole is made to maintain the closed state, and the residual gas can be removed. have.
- seal members 480 including mechanical seals at the contact part between the second through hole 422 and the drill to prevent outflow or inflow of gas or air through the second through hole 422 There is.
- the discharge line 423 and the vacuum pump 450 are connected to the recovery container 800 for receiving the residual gas discharged from the perforated gas container, so that the total number of residual gas is achieved, and to the discharge side of the vacuum pump 450
- a switching valve 451 may be installed to discharge air sucked from the internal space 421 to the outside and allow residual gas discharged from the gas container to be introduced into the recovery container 800.
- FIG. 11 is a perspective view showing the structure of a crimping unit according to an embodiment of the present invention
- Fig. 12 is a side cross-sectional view showing the structure of a crimping unit according to an embodiment of the present invention.
- the compression unit 500 basically serves to receive the gas container from which the gas has been removed through the gas removal unit 400 and presses the gas container, and the gas placed at the gas removal position through the loading unit 300 It is placed on the drop line of the gas container from which the gas has been removed so that the container is pushed down and supplied.
- the compression unit 500 is a structure of a conventional hydraulic press, and includes two fixing plates 510 and a compression plate 520 for compressing a gas container by a compression cylinder 521.
- the crimping part 500 is formed with an inlet part 530 for inflow of the gas container falling above the two fixing plates 510 to form a crimping position between the pair of fixing plates 510, and a crimping position at the bottom.
- the discharge part 600 constitutes a lower part of the compression position and includes a discharge plate 610 for supporting the gas container.
- the discharge plate 610 has an opening 611 formed under the compression position so that the gas container can pass therethrough, and an opening/closing plate 612 for opening and closing the opening 611 through the discharge cylinder 620 is provided. .
- FIG. 13 is a block diagram showing an electronic configuration and connection relationship according to an embodiment of the present invention.
- a cylinder that is, a hydraulic cylinder, which is an actuator
- the drill is also made of a hydraulic drill, and there is no electric/electronic configuration in a region where gas leakage is possible.
- the control unit 900 substantially controls the hydraulic pack to provide the above-described cylinder, specifically, the supply cylinder 150, the forward and backward cylinder 230, the lifting cylinder 240, the loading cylinder 320, and the support cylinder. Controls the operation of the drill 470 rotating in a hydraulic manner as 430, a drilling cylinder 490, a compression cylinder 521, and a discharge cylinder 620 whose length is adjusted to generate movement. It is done.
- each cylinder is controlled according to a programmed procedure so that it can be sequentially moved up to 600), and in particular, gas removal and compression work directly related to safety are performed by the first and second determination units 910 and 920. ) Through detailed control.
- the first determination unit 910 monitors the pressure change in the inner space 421 during a set time through the pressure sensor 460 and determines the closed state of the inner space 421.
- the drilling cylinder 490 and the drill 470 are sequentially driven to make a hole in the gas container. It is discharged to the inner space 421.
- the second determination unit 920 monitors the pressure change through the pressure sensor 460 and determines whether or not the residual gas is discharged. That is, while the residual gas is discharged, the pressure in the internal space 421 increases or the pressure decrease is limited, and after the residual gas is discharged, the pressure decreases continuously to the vacuum level. It compares and judges the completion of the discharge of the residual gas.
- the gas container determined that the sealed state is not achieved through the first determination unit 910 that is, the vacuum is not performed for a certain period of time, is likely to leak when drilling into the gas container in which damage such as crushing has occurred. Because it is large, it is moved to the crimping part 500 without drilling. That is, the support plate 440 is lifted through the support cylinder 430 to release the fixed state of the gas container, and a new gas container is supplied through the loading unit 300, and the damaged gas container at the gas removal position is pushed out.
- control unit 800 basically controls to open and discharge the opening/closing plate 612 after driving and compressing the compression cylinder 521 as the gas container from which the residual gas has been removed is located at the compression position.
- the gas container determined that the sealing is not made through the first determination unit 910 has an internal residual gas, so that the opening and closing plate 612 is opened without driving the compression cylinder 521 so that it is immediately discharged without a compression operation. Control.
- an alarm unit 930 including a warning lamp or a siren so that the administrator can recognize this and handle the discharged gas container separately, and the gas container that has been compressed is discharged. It can be accommodated in a separate storage space located below the unit 600.
- Figure 2 is a flow chart showing a method according to an embodiment of the present invention
- 3 is a flow chart showing a gas container input and lift process according to an embodiment of the present invention.
- a) is the step of seating and fixing the injected gas container at the gas removal position.After the user inserts the gas container through the inlet 110, the above-described input unit 100, the lifting unit 200, and the loading unit ( 300), the gas container is seated and fixed at the gas control position located in the gas removal unit 400.
- the step a) is specifically a-1) a step of dropping and stacking by inserting a gas container into the inlet 110, and a-2) pushing the gas container located at the lowest end when stacking to a set level to lift the lifting unit 200 ), and a-3) raising the supplied gas container to the height of the gas removal position through the lifting part 200.
- step a-1 is performed through the above-described input unit 100
- step a-2) is performed through the supply unit 140
- step a-3) is performed through the lifting unit 200.
- the lifting unit 200 divides the total height by a set number and sequentially increases one divided section for each driving cycle.
- the structure of the lifting part 200 described above that is, the entire height is divided by a set number, and a fixing bracket having a first mounting part 211 into which the gas container is inserted into one side is formed, and adjacent to the fixing bracket 210
- the gas container that has risen to the target height through the lifting part 200 is supplied to the gas removal position through the loading part 300.
- the support plate 440 at the upper side of the gas removal position is pressed downward through the support cylinder 430 to pressurize the lower gas container, but the gas recovery chamber 420 and the gas container ( C) is in close contact and the inner space 421 is sealed.
- a vacuum pump is operated to suck air through a discharge line connected to the inner space to create a vacuum state.
- step d) the hydraulic method
- the drill 470 and the drilling cylinder 490 By operating the drill 470 and the drilling cylinder 490, a hole is made in the wall surface of the gas container in contact with the inner space 421.
- the rotating blade of the gas container (C) and the drill 470 is made of metal, fire or explosion is prevented as the internal space 421 is continuously maintained in a vacuum state.
- the detection result of the pressure sensor 460 installed in the inner space 421 is determined. If it is continuously monitored and it is determined that gas discharge from the gas container is complete, the operation of the vacuum pump is stopped and the vacuum in the inner space 421 is released, and the fixing of the gas container is released by driving the support cylinder. .
- step h the gas container that has been completed in step g) is discharged and moved to the compression position.
- the gas container in the next waiting state is pushed to the gas removal position through the loading unit 300, the gas container in which the residual gas has been removed is pushed out and falls to the compression position at the lower side.
- step c If it is determined that the sealed state is not maintained in step c), the compression process is skipped, j) the fixing of the gas container from the gas control position is released, and the step of discharging without the compression process is performed.
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- Environmental & Geological Engineering (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
Description
Claims (8)
- a) 투입된 가스용기를 가스제거위치에 안착 및 고정하는 단계;a) seating and fixing the injected gas container at the gas removal position;b) 내부공간을 구비하며 한쪽 면이 개방된 통 형상의 가스회수챔버의 한쪽 면을 가스용기에 밀착시켜 내부공간을 밀폐시키는 단계;b) sealing the inner space by closely contacting one side of the cylindrical gas recovery chamber having an inner space and an open one side to the gas container;c) 상기 내부공간을 진공으로 만드는 단계; c) vacuuming the inner space;d) 상기 내부공간의 진공상태를 감시하며 밀폐 상태를 판단하는 단계;d) monitoring the vacuum state of the inner space and determining the sealed state;e) 상기 내부공간의 밀폐 및 진공상태가 확인됨에 따라 드릴을 이용하여 가스용기에 구멍을 뚫는 단계;e) drilling a hole in the gas container using a drill as the sealing and vacuum conditions of the inner space are confirmed;f) 상기 가스용기로부터 유출되는 가스를 흡입하여 회수용기로 이송시키면서 상기 내부공간의 압력을 감시하는 단계;f) monitoring the pressure of the internal space while sucking the gas flowing out of the gas container and transferring it to the recovery container;g) 가스 배출완료로 판단되는 설정압력 도달시 이송을 중지시키고 가스회수챔버를 가스용기로부터 떼어내고 고정을 해제하는 단계; 로 이루어지는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.g) stopping the transfer when reaching the set pressure determined as the completion of gas discharge, removing the gas recovery chamber from the gas container, and releasing the fixing; Gas container residual gas recovery method, characterized in that consisting of.
- 제1항에 있어서,The method of claim 1,h) 상기 g) 단계를 마친 가스용기를 배출하여 압착위치로 이동시키는 단계;h) discharging the gas container after step g) and moving it to a compression position;i) 압착위치의 가스용기를 프레스를 통해 압착시킨 후 배출하는 단계;i) compressing the gas container at the compression position through a press and then discharging it;j) 상기 c) 단계에서 밀폐상태가 유지되지 않는다고 판단된 가스용기의 고정을 해제하고 이동시켜 압착과정 없이 배출하는 단계; 를 더 포함하는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.j) releasing and moving the gas container, which is determined not to be sealed in step c), and discharging it without a compression process; Gas container residual gas recovery method, characterized in that it further comprises.
- 제1항에 있어서,The method of claim 1,상기 a) 단계는,The step a),a-1) 투입구에 가스용기를 삽입하여 낙하 및 적층시키는 단계와,a-1) dropping and stacking by inserting a gas container into the inlet,a-2) 설정 레벨로 적층시 최하단에 위치한 가스용기를 밀어내 리프팅부의 하단에 공급하는 단계와a-2) When stacking at a set level, pushing the gas container located at the lowest end and supplying it to the bottom of the lifting part; anda-3) 공급된 가스용기를 상기 리프팅부를 통해 가스제거위치의 높이까지 상승시키되, 상기 리프팅부는 전체 높이를 설정된 숫자로 분할하여 하나의 구동 사이클마다 하나의 분할 구간을 순차적으로 상승시키는 단계로 이루어지는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.a-3) raising the supplied gas container to the height of the gas removal position through the lifting part, the lifting part dividing the total height by a set number, and sequentially raising one divided section for each driving cycle. Gas container residual gas recovery method, characterized in that.
- 제3항에 있어서,The method of claim 3,상기 a-3) 단계는,Step a-3),전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부가 형성된 고정브라켓과, 상기 고정브라켓에 인접하되 한쪽으로 상기 제1거치부와 동일한 형태의 제2거치부가 형성된 이동브라켓의 전진, 상승, 후진, 하강 구동을 통해 상기 제1거치부 및 제2거치부 사이에서 가스용기가 이동하며 수행되는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.Dividing the overall height by a set number and forming a first mounting portion into which the gas container is inserted on one side, and a moving bracket adjacent to the fixing bracket but having a second mounting portion having the same shape as the first mounting portion on one side. A gas container residual gas recovery method, characterized in that the gas container is moved between the first and second mounting portions through forward, upward, backward, and downward driving.
- 지지실린더의 작동을 통해 한쪽으로 공급된 가스용기에 밀착되는 밀착부재가 접촉부 테두리에 형성되어 밀폐구조를 갖게 되는 내부공간이 형성된 가스회수챔버와, 상기 내부공간의 압력을 측정하는 압력센서와, 상기 내부공간의 공기 또는 가스를 흡입 배출하는 진공펌프와, 천공실린더를 통해 상기 내부공간에서 움직이며 공급된 가스용기에 구멍을 뚫는 드릴을 포함하는 가스제거부;A gas recovery chamber having an inner space formed in a closed structure by forming a contact member in close contact with the gas container supplied to one side through the operation of the support cylinder, a pressure sensor measuring the pressure in the inner space, the A gas removal unit including a vacuum pump for suctioning and discharging air or gas in the internal space, and a drill for making a hole in the supplied gas container while moving in the internal space through a perforation cylinder;상기 진공펌프와 연결되어 구멍 뚫린 가스용기로부터 배출되는 잔여가스를 수용하는 회수용기;A recovery container connected to the vacuum pump to receive residual gas discharged from the holed gas container;상기 지지실린더를 동작시켜 상기 밀착부재가 가스용기에 밀착된 상태에서 상기 진공펌프를 동작시키되, 상기 압력센서를 통해 설정된 시간 압력변화를 모니터링하며 내부공간의 밀폐상태를 판단하는 제1판단부와, 밀폐상태로 판단됨에 따라 상기 천공실린더 및 드릴을 구동시켜 가스용기에 구멍을 뚫고, 상기 압력센서를 통해 압력변화를 모니터링하며 잔여가스 배출 여부를 판단하는 제2판단부를 구비하며, 상기 제1판단부를 통해 밀폐상태가 이루어지지 않은 가스용기는 드릴작업 없이 배출하는 제어부;를 포함하는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.A first determination unit that operates the support cylinder to operate the vacuum pump in a state in which the contact member is in close contact with the gas container, monitors a change in pressure at a time set through the pressure sensor, and determines the sealed state of the inner space; According to the determination as a closed state, the drilling cylinder and the drill are driven to make a hole in the gas container, and a second determination unit for monitoring pressure changes through the pressure sensor and determining whether residual gas is discharged, and the first determination unit Gas container residual gas recovery apparatus comprising a; control unit for discharging the gas container through which the closed state is not made without drilling.
- 제5항에 있어서, The method of claim 5,사이에 압착위치를 형성하는 한 쌍의 고정판과, 압착실린더를 통해 상기 고정판의 사이를 움직이며 상기 압착위치에 공급된 가스용기를 압착시키는 압착판을 구비하는 압착부;A crimping unit including a pair of fixing plates forming a crimping position therebetween, and a crimping plate that moves between the fixing plates through a crimping cylinder and compresses the gas container supplied to the crimping position;가스용기가 통과할 수 있도록 상기 압착위치 하부에 형성되는 개구부와, 배출실린더를 통해 상기 개구부를 개폐하는 개폐판을 구비하는 배출부;를 더 포함하고,A discharge unit having an opening formed below the compression position so that the gas container can pass, and an opening/closing plate for opening and closing the opening through a discharge cylinder; further comprising,상기 제어부는 상기 압착위치에 가스용기가 위치함에 따라 상기 압착실린더를 구동시며 압착시킨 후 상기 개폐판을 개방하여 배출하되, 상기 제1판단부를 통해 밀폐가 이루어지지 않는다고 판단된 가스용기는 압착실린더의 구동 없이 상기 개폐판을 개방하여 배출하는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.The control unit drives the compression cylinder according to the location of the gas container at the compression position, and then opens and discharges the opening and closing plate. A gas container residual gas recovery device, characterized in that the opening and closing plate is opened and discharged without driving.
- 제5항에 있어서The method of claim 5가스용기가 투입되는 투입구와, 투입된 가스용기가 적층되는 적층공간과, 상기 적층공간 하측에 위치한 가스용기를 순차적으로 밀어내는 공급부를 포함하는 투입부;An injection unit including an inlet into which the gas container is injected, a stacking space in which the injected gas container is stacked, and a supply unit sequentially pushing the gas container located below the stacking space;상기 투입부에서 배출된 가스용기를 가스제거위치의 높이까지 상승시키되, 전체 높이를 설정된 숫자로 분할하여 하나의 구동 사이클마다 하나의 분할 구간을 순차적으로 상승시키는 리프팅부;를 더 포함하는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.And a lifting unit that raises the gas container discharged from the input unit to the height of the gas removal position, divides the total height by a set number, and sequentially increases one divided section for each driving cycle; characterized in that it further comprises Gas container residual gas recovery device.
- 제7항에 있어서,The method of claim 7,상기 리프팅부는,The lifting part,전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부가 형성된 고정브라켓과, 상기 고정브라켓에 인접하여 전후진 및 승하강하되 한쪽으로 상기 제1거치부와 동일한 형태의 제2거치부가 형성된 이동브라켓를 포함하여, 상기 제1거치부 및 제2거치부 사이에서 가스용기가 이동되는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.The entire height is divided by a set number, and a fixing bracket having a first fixing part into which the gas container is inserted, and a second fixing bracket having the same shape as the first fixing part while adjoining the fixing bracket and moving up and down. A gas container residual gas recovery device, characterized in that the gas container is moved between the first mounting part and the second mounting part, including a moving bracket having a mounting part formed thereon.
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KR20220133585A (en) * | 2021-03-25 | 2022-10-05 | 박원구 | Residual gas removal device |
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