WO2021054669A1 - Apparatus and method for recovering residual gas in gas container - Google Patents

Apparatus and method for recovering residual gas in gas container Download PDF

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Publication number
WO2021054669A1
WO2021054669A1 PCT/KR2020/012151 KR2020012151W WO2021054669A1 WO 2021054669 A1 WO2021054669 A1 WO 2021054669A1 KR 2020012151 W KR2020012151 W KR 2020012151W WO 2021054669 A1 WO2021054669 A1 WO 2021054669A1
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WIPO (PCT)
Prior art keywords
gas container
gas
container
unit
inner space
Prior art date
Application number
PCT/KR2020/012151
Other languages
French (fr)
Korean (ko)
Inventor
우종호
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(주)에코플러스
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Publication date
Application filed by (주)에코플러스 filed Critical (주)에코플러스
Publication of WO2021054669A1 publication Critical patent/WO2021054669A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C1/00Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly

Definitions

  • the present invention relates to the treatment of a gas container, and in detail, the process of removing and compressing residual gas from the disposable gas container injected to recycle the used disposable gas container is automated, but the damage or shape change of the gas container is determined during the process.
  • the present invention relates to an apparatus and method for recovering residual gas in a gas container, which can be safely recovered and reused without leakage by separating it, and can prevent jamming during transport.
  • Disposable gas containers used for portable burners, lamps, heaters, torches, etc. cannot be recharged, so they are discarded after exhaustion of gas, and they are made of metal to withstand the vapor pressure of the contained gas, so they need to be separated for resource recycling. .
  • Butane gas which is widely used in Korea as an acceptable gas, has a relatively low vapor pressure, so that a gas container is manufactured with a thin thickness, so that the residual gas can be discharged and compressed relatively easily.
  • the present invention was created to meet the above requirements, and an object of the present invention is to automate the process of removing and compressing residual gas remaining in the disposable gas container to enable continuous treatment to recycle the disposable gas container. It is to do.
  • Another object of the present invention is to provide a gas container residual gas recovery apparatus and method capable of recovering and reusing residual gas safely and without leakage by judging and separating the gas container by determining damage or shape deformation during the recycling process.
  • another object of the present invention is to provide a gas container residual gas recovery apparatus and method capable of preventing jamming of the gas container during the recycling process.
  • the present invention gas container residual gas recovery method for the above object comprises the steps of: a) seating and fixing the injected gas container at a gas removal position; b) sealing the inner space by closely contacting one side of the cylindrical gas recovery chamber having an inner space and an open one side to the gas container; c) vacuuming the inner space; d) monitoring the vacuum state of the inner space and determining the sealed state; e) drilling a hole in the gas container using a drill as the sealing and vacuum conditions of the inner space are confirmed; f) monitoring the pressure of the internal space while sucking the gas flowing out of the gas container and transferring it to the recovery container; g) stopping the transfer when reaching the set pressure determined as the completion of gas discharge, removing the gas recovery chamber from the gas container, and releasing the fixing; It characterized in that it consists of.
  • step h) discharging the gas container after step g) and moving it to a compression position; i) compressing the gas container at the compression position through a press and then discharging it; j) releasing and moving the gas container, which is determined not to be sealed in step c), and discharging it without a compression process; It may further include.
  • the step a) includes: a-1) dropping and stacking the gas container by inserting it into the inlet, and a-2) pushing the gas container located at the lowest end when stacking to a set level and supplying it to the lower end of the lifting part. And, a-3) raising the supplied gas container to the height of the gas removal position through the lifting part, but the lifting part divides the total height by a set number and sequentially increases one divided section for each driving cycle. Can be done.
  • the entire height is divided by a set number, and a fixing bracket having a first mounting portion into which the gas container is inserted is formed on one side, and is adjacent to the fixing bracket but is the same as the first mounting portion on one side.
  • the gas container may be moved between the first and second holders through forward, upward, backward, and downward driving of the moving bracket on which the second holder is formed in the form of a second holder.
  • the gas container residual gas recovery and treatment for the above purpose is a gas having an inner space in which a contact member that is in close contact with the gas container supplied to one side through the operation of the support cylinder is formed at the edge of the contact part to have an airtight structure.
  • a recovery chamber a pressure sensor that measures the pressure in the internal space, a vacuum pump that sucks and discharges air or gas in the internal space, and a drill that makes a hole in the supplied gas container while moving in the internal space through a perforation cylinder
  • a gas removal unit including a; A recovery container connected to the vacuum pump to receive residual gas discharged from the holed gas container; A first determination unit that operates the support cylinder to operate the vacuum pump in a state in which the contact member is in close contact with the gas container, monitors a change in pressure at a time set through the pressure sensor, and determines the sealed state of the inner space; As it is determined to be closed, the drilling cylinder and the drill are driven to make a hole in the gas container, and a second determination unit is provided to monitor pressure changes through the pressure sensor and determine whether residual gas is discharged, and the first determination unit
  • the gas container that is not sealed through the control unit for discharging without drilling; It characterized in that it comprises a.
  • a crimping unit having a pair of fixing plates forming a crimping position therebetween, and a crimping plate that moves between the fixing plates through a crimping cylinder and compresses the gas container supplied to the crimping position;
  • a discharge unit having an opening formed below the compression position so that the gas container can pass therethrough, and an opening/closing plate for opening and closing the opening through a discharge cylinder;
  • the control unit drives the compression cylinder according to the location of the gas container in the compression position, and then opens and discharges the opening/closing plate after compression, but it is determined that the sealing is not made through the first judgment part.
  • the container can be discharged by opening the opening and closing plate without driving the compression cylinder.
  • an input unit including an input port into which the gas container is injected, a stacking space in which the injected gas container is stacked, and a supply unit sequentially pushing the gas container located below the stacking space;
  • a lifting unit that raises the gas container discharged from the input unit to the height of the gas removal position, divides the total height by a set number, and sequentially increases one divided section for each driving cycle; It may further include.
  • the lifting unit divides the entire height by a set number and includes a fixing bracket having a first mounting part into which the gas container is inserted on one side, and the first mounting part adjoining the fixing bracket and moving forward and backward and descending on one side.
  • the gas container may be moved between the first and second holders by including a moving bracket having the same shape as that of the second holder.
  • FIG. 1 is a perspective view showing the appearance of a device according to an embodiment of the present invention
  • FIG. 2 is a flow chart showing a method according to an embodiment of the present invention.
  • FIG. 3 is a flow chart showing a gas container input and lift process according to an embodiment of the present invention.
  • Figure 4 is a side view showing the structure of the input unit according to an embodiment of the present invention.
  • FIG. 5 is a perspective view showing the structure of a lifting part according to an embodiment of the present invention.
  • FIG. 6 is an operation state diagram of a lifting unit according to an embodiment of the present invention.
  • FIG. 7 is a first perspective view showing the structure of a loading part, a gas removal part, and a compression part according to an embodiment of the present invention
  • FIG. 8 is a second perspective view showing the structure of a gas removal unit, a compression unit, and a discharge unit according to an embodiment of the present invention
  • FIG. 9 is a side cross-sectional view showing the structure of a gas removal unit according to an embodiment of the present invention.
  • FIG. 10 is an operation state diagram of a gas removal unit according to an embodiment of the present invention.
  • FIG. 11 is a perspective view showing the structure of a crimping unit according to an embodiment of the present invention.
  • FIG. 12 is a side cross-sectional view showing the structure of a compression unit according to an embodiment of the present invention.
  • FIG. 13 is a block diagram showing an electronic configuration and connection relationship according to an embodiment of the present invention.
  • gas container residual gas recovery method of the present invention is implemented through a separately manufactured gas container residual gas recovery device, a series of methods forming the features of the present invention will be described in connection with the structure of the device.
  • the gas container residual gas recovery apparatus for the present invention is coupled to six sides of a frame 700 having an external shape of a hexahedral box, and is partially detachable. It is installed inside the case 710 as possible.
  • a wheel 711 may be mounted on the bottom surface to facilitate movement.
  • the frame 700 and the case 710 are basically made of a material that can withstand high temperatures (eg, cast iron), and can withstand unexpected fires or explosions and prevent the spread of fire.
  • Such a gas container residual gas recovery device includes an input unit 100, a lifting unit 200, a loading unit 300, a gas removal unit 400, a compression unit 500, and a discharge unit 600, It is configured to include the control unit 900.
  • the control unit 900 is separated into a separate compartment as a control part to which electricity is supplied.
  • various cylinders corresponding to the actuators are installed for mechanical driving inside the moving part, and it is preferable that all of them are made of hydraulic cylinders.
  • a hydraulic pack including a hydraulic tank, a hydraulic pump, and a plurality of hydraulic valves is installed in the compartment in which the control unit 900 is located. This is to fundamentally block explosions caused by sparks even if gas leakage occurs by applying hydraulic pressure to each cylinder at a location separated by a compartment.
  • the inlet unit 100 includes an inlet 110 on the upper part of the case 710 coupled to the frame 700 so that the gas container can be injected, and the inlet 110 is an outer periphery of the gas container to be processed. It is formed slightly larger so that the gas container can be injected in the longitudinal direction.
  • FIG. 4 is a side view showing the structure of an injection unit according to an embodiment of the present invention.
  • the present invention is basically configured to process a plurality of gas containers continuously, so that a plurality of gas containers can be stacked therein, and an input port 110 is formed on the upper part of the case 710 so that the injected gas container is It falls and is stacked in the receiving space 130 installed inside the frame 700.
  • the receiving space 130 is sequentially stacked in a form in which a gas container is inserted between a pair of inner panels 160, that is, in a laid-down state. Since it cannot be achieved, a plurality of guide rollers 120 for aligning them are properly coupled to the inner panel 160.
  • each of the guide rollers 120 protrudes in a zigzag direction inside the inner panel 160 so that the gas container does not fall vertically, but shakes left and right, aligns the posture, and lowers the falling speed of the gas container. Make sure the containers are all in the same orientation and can be dropped and stacked.
  • a supply unit 140 for sequentially supplying a gas container located at the lowermost portion of the stacked gas containers to the lifting unit 200 is coupled to a lower portion of the inner panel 160.
  • the supply unit 140 accommodates the gas container from the upper side, but has a cut-out part 141 opened to one side, and pushes the supply part 140 to one side from the other side where the cut-out part 141 is not opened.
  • a supply cylinder 150 for discharging the gas container from the inner panel 160 is connected.
  • the supply cylinder 150 reciprocates the supply unit 140 in the lateral direction and is located at the lowermost side of the inner panel 160 to push and discharge the gas container located in the cutout 141, and the cutout 141 ) Through the open side of the gas container is configured to be sequentially entered into the lifting unit (200).
  • FIG. 5 is a perspective view showing the structure of a lifting unit according to an embodiment of the present invention.
  • the lifting part 200 functions to receive and raise the injected gas container and transfer it to the upper loading part 300.
  • the lifting part 200 is used for removing residual gas and compressing the gas container. It plays a role for efficient process progress and space utilization.
  • the gas container discharged from the inlet unit 100 may be vertically raised to the loading unit 300 at a time, but in this case, the length of the cylinder for ascent is inevitably increased, and in particular, it is relatively increased compared to the size of the gas container. As the height becomes longer, there is a high risk of jamming due to vibration or shaking. Accordingly, in the present invention, the total height for ascent is not raised at once, but the distance is divided and raised sequentially so that jamming does not occur.
  • the entire height is divided by a set number, and a fixing bracket 210 having a first mounting portion 211 into which the gas container is inserted into one side is installed side by side.
  • the first holder 211 is facing the input unit 100 and the first holder 211 at the lower end faces the supply unit 140, so that the gas container C discharged through the supply unit 140 Will be supplied.
  • the first mounting part 211 is a semicircular groove corresponding to the outer circumferential surface of the gas container C, so that the gas container accommodated in the first mounting part 211 does not come out randomly, the fixing bracket 210 is It is installed to have an upward slope in the opposite direction in which the mounting portion 211 is formed.
  • the eight first cradles 211 are formed at regular intervals in the vertical direction, but the present invention is not limited thereto, and the number of the first cradles 211 can be appropriately adjusted according to the total elevation height. .
  • a moving bracket 220 having a second mounting portion 221 having the same shape as the first mounting portion 211 is disposed on the side of the fixing bracket 210.
  • the moving bracket 220 is a structure that serves to receive the gas container mounted on the fixing bracket 210 and raise it step by step.
  • the movable bracket 220 has an inclination in the same direction as the first mounting part 211 so that the gas container accommodated in the second mounting part 221 does not deviate arbitrarily.
  • a forward and backward cylinder 230 and an elevation cylinder 240 are connected to the movable bracket 220 so as to move forward and backward and move up and down adjacent to the fixing bracket 210.
  • the fixing bracket 210 and the moving bracket 220 have an appropriate width corresponding to the longitudinal direction of the gas container so that the gas container is stably positioned on the first and second mounting parts 211 and 221, respectively. And, preferably, the plate-shaped brackets of the same shape are arranged in parallel at appropriate intervals.
  • a pair of fixing brackets 210 installed with a relatively small width is in the middle, and a pair of moving brackets 220 are arranged on both sides of the fixing bracket 210 and connected to the other side.
  • a pair of moving brackets installed with a relatively small width is in the middle
  • a pair of fixing brackets arranged on both sides of the moving bracket and connected to the other side can be obtained by implementing a pair of moving brackets installed with a relatively small width in the middle and a pair of fixing brackets arranged on both sides of the moving bracket and connected to the other side.
  • FIG. 6 is an operation state diagram of a lifting unit according to an embodiment of the present invention.
  • FIG. 6(a) shows a state in which one gas container C is supplied and inserted through the supply part 140 to the first mounting part 211 located at the lower end of the fixing bracket 210.
  • the moving bracket 220 is in an initial position moved downward to the other side of the fixing bracket 210.
  • FIG. 6(b) shows a state in which the forward and backward cylinder 230 is operated and the moving bracket 220 is horizontally moved to one side, and at this time, located at the first mounting part 211 at the lower end of the fixing bracket 210
  • the gas container (C) is moved to the second mounting portion (221) located at the bottom of the moving bracket (220).
  • FIG. 6(c) shows a state in which the lifting cylinder 240 operates and the moving bracket 220 vertically rises, and the height of the lifting corresponds to the distance between the first mounting part 211 (or the second mounting part). Becomes the height.
  • FIG. 6(d) shows a state in which the moving bracket 220 in an elevated state has moved horizontally to the other side through the forward and backward cylinder 230, and through this movement, the second cradle located at the bottom of the moving bracket 220
  • the gas container (C) placed on the 221 is moved from the lower end of the fixing bracket 210 to the second first mounting portion 211 and is substantially raised by one space by the height between the first mounting portions 211.
  • FIG. 6(e) shows a state in which the moving bracket 220 vertically descends through the lifting cylinder 240 and moved to the initial position.
  • the lifting cylinder 240 is connected to the other side of the moving bracket 220 so that the forward and backward cylinders 230 are installed so that all of them can be lifted and lowered so that such a series of procedures proceed smoothly.
  • the number of the second mounting portions 221 is the first mounting. It should be noted that the configuration is made one less than the number of parts 211.
  • one gas container is supplied to the lower end of the fixing bracket 210.
  • the above-described transfer operation is performed in 7 cycles. It has to be done, so you can feel that it takes longer than the one-time posting method.
  • the loading part 300 functions to load the gas container raised through the lifting part 200 to a gas removal position.
  • the loading unit 300 also serves to push the gas container from which the gas has been removed from the gas removal position through the newly loaded gas container and supply it to the compression unit 500.
  • the loading part 300 is fixed to the upper end of the gas removal part 400, and forms a path to the gas removal position of the gas removal part 400 by moving the gas container horizontally from the upper end of the lifting part 200.
  • a transfer rail 310, a moving mover 330 moving along the transfer rail 310, a loading cylinder 320 moving the mover while changing its length in the direction of the transfer rail 310, and the mover 330 ) Is coupled to the gas container and is composed of a sealing plate 340 in contact with the gas container.
  • the mover 330 to which the pushing plate 340 is connected moves along the transfer rail 310, and moves the gas container horizontally from the top of the lifting unit 200 to the gas removal unit 400. Supply to the gas removal location.
  • FIG. 8 is a second perspective view showing the structure of a gas removal unit, a compression unit, and a discharge unit according to an embodiment of the present invention
  • FIG. 9 is a side cross-sectional view showing the structure of a gas removal unit according to an embodiment of the present invention
  • FIG. It is an operation state diagram of a gas removal unit according to an embodiment of the present invention.
  • the gas removal unit 400 temporarily fixes the gas container loaded through the loading unit 300 to remove the gas therein.
  • the gas removal unit 400 is provided with a pair of seating structures 401 for supporting the gas container supplied at a set distance to receive the gas container pushed through the loading unit 300. That is, the seating structure 401 is formed in the same direction as the transfer rail 310 of the loading unit 300 so that the gas container supplied through the loading unit 300 enters and seats as it is, and the gas removal position upwards To form.
  • a close contact member 410 in which the first through hole 411 is formed in close contact with the supplied gas container but perpendicular to the gas container, and an inner space 421 of a sealed structure communicating with the first through hole 411
  • a cylindrical gas recovery chamber 420 formed with a discharge line 423 connecting the inner space 421 to the outside and a second through hole 422 formed in the same direction as the first through hole 411 Is made up of one piece.
  • a pressure sensor 460 for measuring pressure is installed in the inner space 421, and a vacuum pump 450 that is in communication with the discharge line 423 and sucks and discharges air or gas from the inner space 421 is provided. It is equipped.
  • a drill 470 that moves along the first through hole 411 and the second through hole 422 through the perforation cylinder 490 and drills a hole in the supplied gas container is installed.
  • a relatively thin gas container such as a butane gas container, can be easily punched through a sharp or sharp tool, but the propane gas container, which is the subject of the present invention, is not easy to punch due to its thickness, and the perforation around the hole is crushed during the punching process.
  • a gap may be generated between the members 410, so that gas or air may leak.
  • the drill 470 rotating through the hydraulic motor is lifted and the hole is made to maintain the closed state, and the residual gas can be removed. have.
  • seal members 480 including mechanical seals at the contact part between the second through hole 422 and the drill to prevent outflow or inflow of gas or air through the second through hole 422 There is.
  • the discharge line 423 and the vacuum pump 450 are connected to the recovery container 800 for receiving the residual gas discharged from the perforated gas container, so that the total number of residual gas is achieved, and to the discharge side of the vacuum pump 450
  • a switching valve 451 may be installed to discharge air sucked from the internal space 421 to the outside and allow residual gas discharged from the gas container to be introduced into the recovery container 800.
  • FIG. 11 is a perspective view showing the structure of a crimping unit according to an embodiment of the present invention
  • Fig. 12 is a side cross-sectional view showing the structure of a crimping unit according to an embodiment of the present invention.
  • the compression unit 500 basically serves to receive the gas container from which the gas has been removed through the gas removal unit 400 and presses the gas container, and the gas placed at the gas removal position through the loading unit 300 It is placed on the drop line of the gas container from which the gas has been removed so that the container is pushed down and supplied.
  • the compression unit 500 is a structure of a conventional hydraulic press, and includes two fixing plates 510 and a compression plate 520 for compressing a gas container by a compression cylinder 521.
  • the crimping part 500 is formed with an inlet part 530 for inflow of the gas container falling above the two fixing plates 510 to form a crimping position between the pair of fixing plates 510, and a crimping position at the bottom.
  • the discharge part 600 constitutes a lower part of the compression position and includes a discharge plate 610 for supporting the gas container.
  • the discharge plate 610 has an opening 611 formed under the compression position so that the gas container can pass therethrough, and an opening/closing plate 612 for opening and closing the opening 611 through the discharge cylinder 620 is provided. .
  • FIG. 13 is a block diagram showing an electronic configuration and connection relationship according to an embodiment of the present invention.
  • a cylinder that is, a hydraulic cylinder, which is an actuator
  • the drill is also made of a hydraulic drill, and there is no electric/electronic configuration in a region where gas leakage is possible.
  • the control unit 900 substantially controls the hydraulic pack to provide the above-described cylinder, specifically, the supply cylinder 150, the forward and backward cylinder 230, the lifting cylinder 240, the loading cylinder 320, and the support cylinder. Controls the operation of the drill 470 rotating in a hydraulic manner as 430, a drilling cylinder 490, a compression cylinder 521, and a discharge cylinder 620 whose length is adjusted to generate movement. It is done.
  • each cylinder is controlled according to a programmed procedure so that it can be sequentially moved up to 600), and in particular, gas removal and compression work directly related to safety are performed by the first and second determination units 910 and 920. ) Through detailed control.
  • the first determination unit 910 monitors the pressure change in the inner space 421 during a set time through the pressure sensor 460 and determines the closed state of the inner space 421.
  • the drilling cylinder 490 and the drill 470 are sequentially driven to make a hole in the gas container. It is discharged to the inner space 421.
  • the second determination unit 920 monitors the pressure change through the pressure sensor 460 and determines whether or not the residual gas is discharged. That is, while the residual gas is discharged, the pressure in the internal space 421 increases or the pressure decrease is limited, and after the residual gas is discharged, the pressure decreases continuously to the vacuum level. It compares and judges the completion of the discharge of the residual gas.
  • the gas container determined that the sealed state is not achieved through the first determination unit 910 that is, the vacuum is not performed for a certain period of time, is likely to leak when drilling into the gas container in which damage such as crushing has occurred. Because it is large, it is moved to the crimping part 500 without drilling. That is, the support plate 440 is lifted through the support cylinder 430 to release the fixed state of the gas container, and a new gas container is supplied through the loading unit 300, and the damaged gas container at the gas removal position is pushed out.
  • control unit 800 basically controls to open and discharge the opening/closing plate 612 after driving and compressing the compression cylinder 521 as the gas container from which the residual gas has been removed is located at the compression position.
  • the gas container determined that the sealing is not made through the first determination unit 910 has an internal residual gas, so that the opening and closing plate 612 is opened without driving the compression cylinder 521 so that it is immediately discharged without a compression operation. Control.
  • an alarm unit 930 including a warning lamp or a siren so that the administrator can recognize this and handle the discharged gas container separately, and the gas container that has been compressed is discharged. It can be accommodated in a separate storage space located below the unit 600.
  • Figure 2 is a flow chart showing a method according to an embodiment of the present invention
  • 3 is a flow chart showing a gas container input and lift process according to an embodiment of the present invention.
  • a) is the step of seating and fixing the injected gas container at the gas removal position.After the user inserts the gas container through the inlet 110, the above-described input unit 100, the lifting unit 200, and the loading unit ( 300), the gas container is seated and fixed at the gas control position located in the gas removal unit 400.
  • the step a) is specifically a-1) a step of dropping and stacking by inserting a gas container into the inlet 110, and a-2) pushing the gas container located at the lowest end when stacking to a set level to lift the lifting unit 200 ), and a-3) raising the supplied gas container to the height of the gas removal position through the lifting part 200.
  • step a-1 is performed through the above-described input unit 100
  • step a-2) is performed through the supply unit 140
  • step a-3) is performed through the lifting unit 200.
  • the lifting unit 200 divides the total height by a set number and sequentially increases one divided section for each driving cycle.
  • the structure of the lifting part 200 described above that is, the entire height is divided by a set number, and a fixing bracket having a first mounting part 211 into which the gas container is inserted into one side is formed, and adjacent to the fixing bracket 210
  • the gas container that has risen to the target height through the lifting part 200 is supplied to the gas removal position through the loading part 300.
  • the support plate 440 at the upper side of the gas removal position is pressed downward through the support cylinder 430 to pressurize the lower gas container, but the gas recovery chamber 420 and the gas container ( C) is in close contact and the inner space 421 is sealed.
  • a vacuum pump is operated to suck air through a discharge line connected to the inner space to create a vacuum state.
  • step d) the hydraulic method
  • the drill 470 and the drilling cylinder 490 By operating the drill 470 and the drilling cylinder 490, a hole is made in the wall surface of the gas container in contact with the inner space 421.
  • the rotating blade of the gas container (C) and the drill 470 is made of metal, fire or explosion is prevented as the internal space 421 is continuously maintained in a vacuum state.
  • the detection result of the pressure sensor 460 installed in the inner space 421 is determined. If it is continuously monitored and it is determined that gas discharge from the gas container is complete, the operation of the vacuum pump is stopped and the vacuum in the inner space 421 is released, and the fixing of the gas container is released by driving the support cylinder. .
  • step h the gas container that has been completed in step g) is discharged and moved to the compression position.
  • the gas container in the next waiting state is pushed to the gas removal position through the loading unit 300, the gas container in which the residual gas has been removed is pushed out and falls to the compression position at the lower side.
  • step c If it is determined that the sealed state is not maintained in step c), the compression process is skipped, j) the fixing of the gas container from the gas control position is released, and the step of discharging without the compression process is performed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The present invention relates to an apparatus and method for recovering residual gas in a gas container, in which a treatment process of removing residual gas from a disposable gas container, which is introduced to recycle a used disposable gas container, and compressing same is automatized, and damage to or deformation of the gas container is determined during the process to separate the gas container, whereby the residual gas can be recovered and reused safely without leakage, and the occurrence of being stuck during transfer can be prevented.

Description

가스용기 잔여가스 회수 장치 및 방법Gas container residual gas recovery device and method
본 발명은 가스용기의 처리에 관한 것으로, 자세하게는 사용한 일회용 가스용기를 재활용하기 위해 투입된 일회용 가스용기의 잔여 가스를 제거하고 압착하는 처리공정을 자동화하되 공정진행 중 가스용기의 손상이나 형태변형을 판단하여 분리함으로써 잔여가스를 안전하면서 누출 없이 회수하여 재사용할 수 있고 이송 중 걸림 현상을 방지할 수 있는 가스용기 잔여가스 회수 장치 및 방법에 관한 것이다.The present invention relates to the treatment of a gas container, and in detail, the process of removing and compressing residual gas from the disposable gas container injected to recycle the used disposable gas container is automated, but the damage or shape change of the gas container is determined during the process. The present invention relates to an apparatus and method for recovering residual gas in a gas container, which can be safely recovered and reused without leakage by separating it, and can prevent jamming during transport.
휴대용 버너, 램프, 히터, 토치 등에 사용되는 일회용 가스용기는 재충전이 불가능하므로 가스 소진 후에는 폐기되며, 수용된 가스의 증기압력에 견딜 수 있도록 금속재질로 이루어지므로 자원재활용을 위해 별도 분리될 필요가 있다.Disposable gas containers used for portable burners, lamps, heaters, torches, etc. cannot be recharged, so they are discarded after exhaustion of gas, and they are made of metal to withstand the vapor pressure of the contained gas, so they need to be separated for resource recycling. .
수용되는 가스로서 국내에서 많이 사용되는 부탄가스는 증기압력이 비교적 낮아 얇은 두께로 가스용기가 제작되어 타공에 따른 잔여가스의 배출과 압착이 비교적 쉽게 이루어질 수 있다.Butane gas, which is widely used in Korea as an acceptable gas, has a relatively low vapor pressure, so that a gas container is manufactured with a thin thickness, so that the residual gas can be discharged and compressed relatively easily.
하지만, 화력, 특히 저온환경에서 충분한 화력을 기대할 수 없는 이유로 북미, 유럽, 호주 등의 많은 국가에서는 대부분 부탄 대신 프로판 가스를 이용하고 있으며, 프로판의 높은 증기압력으로 인해 가스용기가 두껍고 강도가 높아 타공이나 압착이 어렵기 때문에 전문 처리업체를 통하지 않고서는 처리가 쉽지 않은 문제가 있다.However, due to the fact that sufficient thermal power cannot be expected in thermal power, especially in low-temperature environments, many countries such as North America, Europe, and Australia use propane gas instead of butane, and the gas container is thick and strong due to the high vapor pressure of propane. However, since it is difficult to squeeze, there is a problem that it is not easy to process without going through a specialized processing company.
이에 일회용 가스의 판매가격에 가스용기의 재활용 처리비용을 포함시켜 이를 회수시 비용을 환급해 주는 시스템을 운용하여 재활용을 촉진하고자 하지만, 가스용기의 처리사에 간단한 구조의 타공 도구와 압착 프레스를 활용하는 실정이므로, 타공 중 폭발, 화재의 위험성과 함께 잔여가스가 대기중으로 방출되어 대기오염을 촉진하는 문제가 있으며, 다량으로 발생하는 가스용기를 적시에 처리하지 못하고 적치해 둠에 따라 녹이 슬거나 손상되어 앞서 언급한 문제를 가속화시키고 있었다.Therefore, we intend to promote recycling by operating a system that refunds the cost when collecting the gas container by including the cost of recycling the gas container in the selling price of the disposable gas, but using a simple punching tool and a compression press for the gas container treatment company. Due to the situation, there is a problem of promoting air pollution by releasing residual gas into the atmosphere along with the risk of explosion and fire during the perforation. And was accelerating the aforementioned problem.
근래 삶은 질 향상으로 캠핑 인구가 급격히 증가하는 가운데 이러한 일회용 가스용기의 사용도 크게 늘고 있어 이의 처리에 대하여 많은 고민과 해결방안을 마련하려 노력하지만, 수거 비용 및 처리 비용 대비 수익성이 낮기 때문에 보다 저렴한 비용으로 안전하게 재활용 방법을 찾는 것이 중요 이슈가 되고 있다.In recent years, the use of such disposable gas containers is increasing rapidly amid a rapid increase in the camping population due to the improvement of the quality of life. Finding a safe recycling method is becoming an important issue.
본 발명은 상기와 같은 요구를 충족하기 위하여 창출된 것으로, 본 발명의 목적은 일회용 가스용기에 남아 있는 잔여 가스를 제거하고 압착하는 처리공정을 자동화하여 연속적인 처리가 이루어지게 하여 일회용 가스용기를 재활용하는 것이다.The present invention was created to meet the above requirements, and an object of the present invention is to automate the process of removing and compressing residual gas remaining in the disposable gas container to enable continuous treatment to recycle the disposable gas container. It is to do.
또한 본 발명의 다른 목적은, 재활용 공정진행 중 가스용기의 손상이나 형태변형을 판단하여 분리함으로 잔여가스를 안전하면서 누출 없이 회수하여 재사용할 수 있는 가스용기 잔여가스 회수 장치 및 방법을 제공하는 것이다.Another object of the present invention is to provide a gas container residual gas recovery apparatus and method capable of recovering and reusing residual gas safely and without leakage by judging and separating the gas container by determining damage or shape deformation during the recycling process.
아울러, 본 발명의 또 다른 목적은, 재활용 공정진행 중에 가스용기의 걸림 현상을 방지할 수 있는 가스용기 잔여가스 회수 장치 및 방법을 제공하는 것이다.In addition, another object of the present invention is to provide a gas container residual gas recovery apparatus and method capable of preventing jamming of the gas container during the recycling process.
상기와 같은 목적을 위한 본 발명 가스용기 잔여가스 회수 방법은, a) 투입된 가스용기를 가스제거위치에 안착 및 고정하는 단계; b) 내부공간을 구비하며 한쪽 면이 개방된 통 형상의 가스회수챔버의 한쪽 면을 가스용기에 밀착시켜 내부공간을 밀폐시키는 단계; c) 상기 내부공간을 진공으로 만드는 단계; d) 상기 내부공간의 진공상태를 감시하며 밀폐 상태를 판단하는 단계; e) 상기 내부공간의 밀폐 및 진공상태가 확인됨에 따라 드릴을 이용하여 가스용기에 구멍을 뚫는 단계; f) 상기 가스용기로부터 유출되는 가스를 흡입하여 회수용기로 이송시키면서 상기 내부공간의 압력을 감시하는 단계; g) 가스 배출완료로 판단되는 설정압력 도달시 이송을 중지시키고 가스회수챔버를 가스용기로부터 떼어내고 고정을 해제하는 단계; 로 이루어지는 것을 특징으로 한다.The present invention gas container residual gas recovery method for the above object comprises the steps of: a) seating and fixing the injected gas container at a gas removal position; b) sealing the inner space by closely contacting one side of the cylindrical gas recovery chamber having an inner space and an open one side to the gas container; c) vacuuming the inner space; d) monitoring the vacuum state of the inner space and determining the sealed state; e) drilling a hole in the gas container using a drill as the sealing and vacuum conditions of the inner space are confirmed; f) monitoring the pressure of the internal space while sucking the gas flowing out of the gas container and transferring it to the recovery container; g) stopping the transfer when reaching the set pressure determined as the completion of gas discharge, removing the gas recovery chamber from the gas container, and releasing the fixing; It characterized in that it consists of.
이때, h) 상기 g) 단계를 마친 가스용기를 배출하여 압착위치로 이동시키는 단계; i) 압착위치의 가스용기를 프레스를 통해 압착시킨 후 배출하는 단계; j) 상기 c) 단계에서 밀폐상태가 유지되지 않는다고 판단된 가스용기의 고정을 해제하고 이동시켜 압착과정 없이 배출하는 단계; 를 더 포함할 수 있다.At this time, h) discharging the gas container after step g) and moving it to a compression position; i) compressing the gas container at the compression position through a press and then discharging it; j) releasing and moving the gas container, which is determined not to be sealed in step c), and discharging it without a compression process; It may further include.
또한, 상기 a) 단계는, a-1) 투입구에 가스용기를 삽입하여 낙하 및 적층시키는 단계와, a-2) 설정 레벨로 적층시 최하단에 위치한 가스용기를 밀어내 리프팅부의 하단에 공급하는 단계와, a-3) 공급된 가스용기를 상기 리프팅부를 통해 가스제거위치의 높이까지 상승시키되 상기 리프팅부는 전체 높이를 설정된 숫자로 분할하여 하나의 구동 사이클마다 하나의 분할 구간을 순차적으로 상승시키는 단계로 이루어질 수 있다.In addition, the step a) includes: a-1) dropping and stacking the gas container by inserting it into the inlet, and a-2) pushing the gas container located at the lowest end when stacking to a set level and supplying it to the lower end of the lifting part. And, a-3) raising the supplied gas container to the height of the gas removal position through the lifting part, but the lifting part divides the total height by a set number and sequentially increases one divided section for each driving cycle. Can be done.
또한, 상기 a-3) 단계는, 전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부가 형성된 고정브라켓과, 상기 고정브라켓에 인접하되 한쪽으로 상기 제1거치부와 동일한 형태의 제2거치부가 형성된 이동브라켓의 전진, 상승, 후진, 하강 구동을 통해 상기 제1거치부 및 제2거치부 사이에서 가스용기가 이동하며 수행될 수 있다.In addition, in the step a-3), the entire height is divided by a set number, and a fixing bracket having a first mounting portion into which the gas container is inserted is formed on one side, and is adjacent to the fixing bracket but is the same as the first mounting portion on one side. The gas container may be moved between the first and second holders through forward, upward, backward, and downward driving of the moving bracket on which the second holder is formed in the form of a second holder.
상기와 같은 목적을 위한 본 발명 가스용기 잔여가스 회수 및 처리 징치는 지지실린더의 작동을 통해 한쪽으로 공급된 가스용기에 밀착되는 밀착부재가 접촉부 테두리에 형성되어 밀폐구조를 갖게 되는 내부공간이 형성된 가스회수챔버와, 상기 내부공간의 압력을 측정하는 압력센서와, 상기 내부공간의 공기 또는 가스를 흡입 배출하는 진공펌프와, 천공실린더를 통해 상기 내부공간에서 움직이며 공급된 가스용기에 구멍을 뚫는 드릴을 포함하는 가스제거부; 상기 진공펌프와 연결되어 구멍 뚫린 가스용기로부터 배출되는 잔여가스를 수용하는 회수용기; 상기 지지실린더를 동작시켜 상기 밀착부재가 가스용기에 밀착된 상태에서 상기 진공펌프를 동작시키되, 상기 압력센서를 통해 설정된 시간 압력변화를 모니터링하며 내부공간의 밀폐상태를 판단하는 제1판단부와, 밀폐상태로 판단됨에 따라 상기 천공실린더 및 드릴을 구동시켜 가스용기에 구멍을 뚫고, 상기 압력센서를 통해 압력변화를 모니터링하며 잔여가스 배출 여부를 판단하는 제2판단부를 구비하며, 상기 제1판단부를 통해 밀폐상태가 이루어지지 않은 가스용기는 드릴작업 없이 배출하는 제어부; 를 포함하는 것을 특징으로 한다.In the present invention, the gas container residual gas recovery and treatment for the above purpose is a gas having an inner space in which a contact member that is in close contact with the gas container supplied to one side through the operation of the support cylinder is formed at the edge of the contact part to have an airtight structure. A recovery chamber, a pressure sensor that measures the pressure in the internal space, a vacuum pump that sucks and discharges air or gas in the internal space, and a drill that makes a hole in the supplied gas container while moving in the internal space through a perforation cylinder A gas removal unit including a; A recovery container connected to the vacuum pump to receive residual gas discharged from the holed gas container; A first determination unit that operates the support cylinder to operate the vacuum pump in a state in which the contact member is in close contact with the gas container, monitors a change in pressure at a time set through the pressure sensor, and determines the sealed state of the inner space; As it is determined to be closed, the drilling cylinder and the drill are driven to make a hole in the gas container, and a second determination unit is provided to monitor pressure changes through the pressure sensor and determine whether residual gas is discharged, and the first determination unit The gas container that is not sealed through the control unit for discharging without drilling; It characterized in that it comprises a.
이때 사이에 압착위치를 형성하는 한 쌍의 고정판과, 압착실린더를 통해 상기 고정판의 사이를 움직이며 상기 압착위치에 공급된 가스용기를 압착시키는 압착판을 구비하는 압착부; 가스용기가 통과할 수 있도록 상기 압착위치 하부에 형성되는 개구부와, 배출실린더를 통해 상기 개구부를 개폐하는 개폐판을 구비하는 배출부; 를 더 포함하고, 상기 제어부는 상기 압착위치에 가스용기가 위치함에 따라 상기 압착실린더를 구동시며 압착시킨 후 상기 개폐판을 개방하여 배출하되, 상기 제1판단부를 통해 밀폐가 이루어지지 않는다고 판단된 가스용기는 압착실린더의 구동 없이 상기 개폐판을 개방하여 배출할 수 있다.At this time, a crimping unit having a pair of fixing plates forming a crimping position therebetween, and a crimping plate that moves between the fixing plates through a crimping cylinder and compresses the gas container supplied to the crimping position; A discharge unit having an opening formed below the compression position so that the gas container can pass therethrough, and an opening/closing plate for opening and closing the opening through a discharge cylinder; In addition, the control unit drives the compression cylinder according to the location of the gas container in the compression position, and then opens and discharges the opening/closing plate after compression, but it is determined that the sealing is not made through the first judgment part. The container can be discharged by opening the opening and closing plate without driving the compression cylinder.
또한, 가스용기가 투입되는 투입구와, 투입된 가스용기가 적층되는 적층공간과, 상기 적층공간 하측에 위치한 가스용기를 순차적으로 밀어내는 공급부를 포함하는 투입부; 상기 투입부에서 배출된 가스용기를 가스제거위치의 높이까지 상승시키되, 전체 높이를 설정된 숫자로 분할하여 하나의 구동 사이클마다 하나의 분할 구간을 순차적으로 상승시키는 리프팅부; 를 더 포함할 수 있다.In addition, an input unit including an input port into which the gas container is injected, a stacking space in which the injected gas container is stacked, and a supply unit sequentially pushing the gas container located below the stacking space; A lifting unit that raises the gas container discharged from the input unit to the height of the gas removal position, divides the total height by a set number, and sequentially increases one divided section for each driving cycle; It may further include.
또한, 상기 리프팅부는, 전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부가 형성된 고정브라켓과, 상기 고정브라켓에 인접하여 전후진 및 승하강하되 한쪽으로 상기 제1거치부와 동일한 형태의 제2거치부가 형성된 이동브라켓를 포함하여, 상기 제1거치부 및 제2거치부 사이에서 가스용기가 이동될 수 있다.In addition, the lifting unit divides the entire height by a set number and includes a fixing bracket having a first mounting part into which the gas container is inserted on one side, and the first mounting part adjoining the fixing bracket and moving forward and backward and descending on one side. The gas container may be moved between the first and second holders by including a moving bracket having the same shape as that of the second holder.
본 발명을 통해 일회용 가스용기의 재활용 처리를 자동화하면서 속도를 향상시킬 수 있고, 안전하고 완전하게 잔여가스를 회수 및 재활용함으로 환경오염과 자원의 재활용 측면에서 많은 이익을 얻을 수 있다.Through the present invention, it is possible to improve the speed while automating the recycling process of the disposable gas container, and by safely and completely recovering and recycling the residual gas, it is possible to obtain many benefits in terms of environmental pollution and recycling of resources.
특히 드릴이 천공되는 가스용기의 주변으로 진공이 형성됨으로써 폭발위험을 차단할 수 있어 안전한 작업이 가능하고, 찌그러지는 등 가스용기에 변형이 있는 경우 드릴작업 전에 이를 인지하여 별도로 분리 및 배출함으로써 가스용기가 이송 중에 걸리는 현상을 예방할 수 있다.In particular, because a vacuum is formed around the gas container where the drill is drilled, it is possible to block the risk of explosion, so safe work is possible.If there is any deformation in the gas container such as crushing, it is recognized before drilling, and the gas container is It can prevent the phenomenon of getting caught during transport.
도 1은 본 발명의 실시예에 따른 장치의 외형을 나타낸 사시도,1 is a perspective view showing the appearance of a device according to an embodiment of the present invention,
도 2는 본 발명의 실시예에 따른 방법을 나타낸 순서도,2 is a flow chart showing a method according to an embodiment of the present invention;
도 3은 본 발명의 실시예에 따른 가스용기의 투입 및 리프트 과정을 나타낸 순서도,3 is a flow chart showing a gas container input and lift process according to an embodiment of the present invention;
도 4는 본 발명의 실시예에 따른 투입부의 구조를 나타낸 측면도,Figure 4 is a side view showing the structure of the input unit according to an embodiment of the present invention,
도 5는 본 발명의 실시예에 따른 리프팅부의 구조를 나타낸 사시도,5 is a perspective view showing the structure of a lifting part according to an embodiment of the present invention,
도 6은 본 발명의 실시예에 따른 리프팅부의 동작상태도,6 is an operation state diagram of a lifting unit according to an embodiment of the present invention,
도 7은 본 발명의 실시예에 따른 로딩부와 가스제거부와 압착부의 구조를 나타낸 제1사시도,7 is a first perspective view showing the structure of a loading part, a gas removal part, and a compression part according to an embodiment of the present invention;
도 8은 본 발명의 실시예에 따른 가스제거부와 압착부 및 배출부의 구조를 나타낸 제2사시도,8 is a second perspective view showing the structure of a gas removal unit, a compression unit, and a discharge unit according to an embodiment of the present invention;
도 9는 본 발명의 실시예에 따른 가스제거부의 구조를 나타낸 측단면도,9 is a side cross-sectional view showing the structure of a gas removal unit according to an embodiment of the present invention;
도 10은 본 발명의 실시예에 따른 가스제거부의 동작상태도,10 is an operation state diagram of a gas removal unit according to an embodiment of the present invention;
도 11은 본 발명의 실시예에 따른 압착부의 구조를 나타낸 사시도, 11 is a perspective view showing the structure of a crimping unit according to an embodiment of the present invention,
도 12는 본 발명의 실시예에 따른 압착부의 구조를 나타낸 측단면도,12 is a side cross-sectional view showing the structure of a compression unit according to an embodiment of the present invention,
도 13은 본 발명의 실시예에 따른 전자적인 구성 및 연결관계를 나타낸 블록도이다.13 is a block diagram showing an electronic configuration and connection relationship according to an embodiment of the present invention.
이하, 첨부된 도면을 참조하여 본 발명 가스용기 잔여가스 회수 장치 및 방법의 구성을 구체적으로 설명한다.Hereinafter, with reference to the accompanying drawings, the configuration of the gas container residual gas recovery apparatus and method of the present invention will be described in detail.
본 발명 가스용기 잔여가스 회수 방법은 별도 제작된 따른 가스용기 잔여가스 회수 장치를 통해 구현되므로, 이하에서는 본 발명의 특징을 이루는 일련의 방법을 장치의 구조와 연계하여 설명한다.Since the gas container residual gas recovery method of the present invention is implemented through a separately manufactured gas container residual gas recovery device, a series of methods forming the features of the present invention will be described in connection with the structure of the device.
도 1은 본 발명의 실시예에 따른 장치의 외형을 나타낸 사시도로서, 본 발명을 위한 가스용기 잔여가스 회수 장치는 육면체 상자형태의 외형을 갖는 프레임(700)의 6방면에 결합하며 부분적인 탈부착이 가능한 케이스(710)의 내부에 설치된다.1 is a perspective view showing the external appearance of an apparatus according to an embodiment of the present invention. The gas container residual gas recovery apparatus for the present invention is coupled to six sides of a frame 700 having an external shape of a hexahedral box, and is partially detachable. It is installed inside the case 710 as possible.
또한, 저면에는 바퀴(711)를 장착하여 이동이 용이하도록 구성할 수 있다. 이러한 프레임(700) 및 케이스(710)는 기본적으로 고온에 견딜 수 있는 재질(예 : 주철 등)로 이루어져 예기치 않은 화재나 폭발에 견디고 화재의 확산을 저지할 수 있다.In addition, a wheel 711 may be mounted on the bottom surface to facilitate movement. The frame 700 and the case 710 are basically made of a material that can withstand high temperatures (eg, cast iron), and can withstand unexpected fires or explosions and prevent the spread of fire.
이러한 가스용기 잔여가스 회수 장치는 투입부(100)와, 리프팅부(200)와, 로딩부(300)와, 가스제거부(400)와, 압착부(500) 및 배출부(600)와, 제어부(900)를 포함하여 구성된다. Such a gas container residual gas recovery device includes an input unit 100, a lifting unit 200, a loading unit 300, a gas removal unit 400, a compression unit 500, and a discharge unit 600, It is configured to include the control unit 900.
이러한 구성들은 상기 프레임(700) 내부의 공간에 위치하며 기본적으로 기계적인 동작 부분과 전기/전자적인 제어 부분이 격실로 구분되며, 혹시라도 있을 누출 가스로 인한 폭발사고를 방지하기 위해 제어 부분은 별도의 밀폐구획에 위치하게 된다.These configurations are located in the space inside the frame 700, and the mechanical operation part and the electric/electronic control part are basically divided into compartments, and the control part is separate to prevent an explosion accident due to leakage gas. It will be located in the enclosed compartment of.
즉 상기 투입부(100)와, 리프팅부(200)와, 로딩부(300)와, 가스제거부(400)와, 압착부(500) 및 배출부(600)와 회수용기(800)의 경우 기계적인 동작 부분으로 동일한 격실에 위치하며, 제어부(900)는 전기가 공급되는 제어 부분으로 별도로 구분된 격실에 분리된다. 이때 동작 부분 내부의 기계적 구동을 위해서는 액추에이터에 해당하는 각종 실린더가 설치되며, 이들은 모두 유압실린더로 이루어지는 것이 바람직하다. 이를 위해 상기 제어부(900)가 위치한 격실에는 유압 탱크, 유압펌프 및 다수의 유압밸브를 포함하는 유압팩이 설치된다. 이는 격실로 분리된 위치에서 상기 각 실린더로 유압을 인가함으로 가스 누출이 발생하더라도 스파크로 인한 폭발을 원천적으로 차단하기 위함이다.That is, in the case of the input unit 100, the lifting unit 200, the loading unit 300, the gas removal unit 400, the compression unit 500 and the discharge unit 600 and the recovery container 800 It is located in the same compartment as a mechanical operation part, and the control unit 900 is separated into a separate compartment as a control part to which electricity is supplied. At this time, various cylinders corresponding to the actuators are installed for mechanical driving inside the moving part, and it is preferable that all of them are made of hydraulic cylinders. To this end, a hydraulic pack including a hydraulic tank, a hydraulic pump, and a plurality of hydraulic valves is installed in the compartment in which the control unit 900 is located. This is to fundamentally block explosions caused by sparks even if gas leakage occurs by applying hydraulic pressure to each cylinder at a location separated by a compartment.
상기 투입부(100)는 가스용기가 투입될 수 있도록 프레임(700)에 결합한 케이스(710)의 상부에 투입구(110)를 구비하며, 상기 투입구(110)는 처리대상이 되는 가스용기의 외측 둘레보다 조금 크게 형성하여 가스용기를 길이방향으로 투입할 수 있도록 한다.The inlet unit 100 includes an inlet 110 on the upper part of the case 710 coupled to the frame 700 so that the gas container can be injected, and the inlet 110 is an outer periphery of the gas container to be processed. It is formed slightly larger so that the gas container can be injected in the longitudinal direction.
도 4는 본 발명의 실시예에 따른 투입부의 구조를 나타낸 측면도이다.4 is a side view showing the structure of an injection unit according to an embodiment of the present invention.
본 발명은 기본적으로 다수의 가스용기를 연속하여 처리할 수 있도록 구성되므로 다수의 가스용기가 내부에서 적층될 수 있도록 구성되며, 상기 케이스(710) 상부에 투입구(110)를 형성하여 투입된 가스용기가 낙하하며 프레임(700) 내측에 설치된 수용공간(130)에 적층된다.The present invention is basically configured to process a plurality of gas containers continuously, so that a plurality of gas containers can be stacked therein, and an input port 110 is formed on the upper part of the case 710 so that the injected gas container is It falls and is stacked in the receiving space 130 installed inside the frame 700.
상기 수용공간(130)에는 한 쌍의 내부패널(160) 사이에 가스용기가 투입된 형태, 즉 눕혀진 상태로 순차 적층되며, 낙하 중 용기가 흔들리면서 방향이 틀어질 경우 걸림이 발생하여 연속적인 처리가 이루어질 수 없게 되므로 이를 정렬하기 위한 다수의 가이드롤러(120)가 상기 내부패널(160)에 적절히 결합된다.The receiving space 130 is sequentially stacked in a form in which a gas container is inserted between a pair of inner panels 160, that is, in a laid-down state. Since it cannot be achieved, a plurality of guide rollers 120 for aligning them are properly coupled to the inner panel 160.
즉 상기 각 가이드롤러(120)는 가스용기가 수직으로 바로 떨어지지 않고 좌우로 조금씩 흔들리며 자세를 정렬하여 낙하하도록 내부패널(160) 내측으로 지그재그 방향으로 돌출되어 가스용기의 낙하속도를 낮추면서, 투입된 가스용기가 모두 동일한 방향을 유지하며 낙하 및 적층될 수 있도록 한다.That is, each of the guide rollers 120 protrudes in a zigzag direction inside the inner panel 160 so that the gas container does not fall vertically, but shakes left and right, aligns the posture, and lowers the falling speed of the gas container. Make sure the containers are all in the same orientation and can be dropped and stacked.
상기 내부패널(160) 하부에는 적층된 가스용기들 중 최하부에 위치한 가스용기를 리프팅부(200)로 순차 공급하기 위한 공급부(140)가 결합된다.A supply unit 140 for sequentially supplying a gas container located at the lowermost portion of the stacked gas containers to the lifting unit 200 is coupled to a lower portion of the inner panel 160.
이러한 상기 공급부(140)는 상측으로부터 가스용기를 수용하되 한쪽으로 개방된 형태의 절개부(141)가 형성되고, 상기 절개부(141)가 개방되지 않은 다른 쪽으로부터 공급부(140)를 한쪽으로 밀어 내부패널(160)로부터 가스용기를 배출하는 공급실린더(150)가 연결된다.The supply unit 140 accommodates the gas container from the upper side, but has a cut-out part 141 opened to one side, and pushes the supply part 140 to one side from the other side where the cut-out part 141 is not opened. A supply cylinder 150 for discharging the gas container from the inner panel 160 is connected.
즉 상기 공급실린더(150)는 공급부(140)를 측방향으로 왕복 운동시키며 내부패널(160) 최하측에 위치하여 상기 절개부(141)에 위치한 가스용기를 밀어내며 배출시키게 되며, 절개부(141)의 개방된 측을 통해 가스용기가 리프팅부(200)로 순차 진입될 수 있도록 구성된다.That is, the supply cylinder 150 reciprocates the supply unit 140 in the lateral direction and is located at the lowermost side of the inner panel 160 to push and discharge the gas container located in the cutout 141, and the cutout 141 ) Through the open side of the gas container is configured to be sequentially entered into the lifting unit (200).
도 5는 본 발명의 실시예에 따른 리프팅부의 구조를 나타낸 사시도이다.5 is a perspective view showing the structure of a lifting unit according to an embodiment of the present invention.
상기 리프팅부(200)는 투입된 가스용기를 공급받아 상승시켜 상부의 로딩부(300)까지 이송시키는 기능을 하며, 다수의 가스용기를 자동으로 처리함에 있어 잔여가스의 제거와 가스용기의 압착을 위한 효율적인 공정진행 및 공간활용을 위한 역할을 하게 된다.The lifting part 200 functions to receive and raise the injected gas container and transfer it to the upper loading part 300. In the automatic processing of a plurality of gas containers, the lifting part 200 is used for removing residual gas and compressing the gas container. It plays a role for efficient process progress and space utilization.
상기 투입부(100)로부터 배출된 가스용기를 수직으로 상승시켜 로딩부(300)까지 한 번에 올릴 수도 있으나, 이 경우 상승을 위한 실린더의 길이가 길어질 수밖에 없고 특히 가스용기 크기에 비해 상대적으로 상승높이가 길어지므로 진동이나 흔들림에 따른 걸림(Jamming) 발생 우려가 크다. 이에 본 발명에서는 상승을 위한 전체 높이를 한 번에 올리는 것이 아니라, 거리를 분할하여 순차적으로 올려 걸림이 발생하지 않도록 한다.The gas container discharged from the inlet unit 100 may be vertically raised to the loading unit 300 at a time, but in this case, the length of the cylinder for ascent is inevitably increased, and in particular, it is relatively increased compared to the size of the gas container. As the height becomes longer, there is a high risk of jamming due to vibration or shaking. Accordingly, in the present invention, the total height for ascent is not raised at once, but the distance is divided and raised sequentially so that jamming does not occur.
먼저, 전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부(211)가 형성된 고정브라켓(210)이 나란히 설치된다. 이때 제1거치부(211)는 상기 투입부(100)를 향하고 있으며 하단의 제1거치부(211)는 상기 공급부(140)에 대향하고 있어 공급부(140)를 통해 배출된 가스용기(C)를 공급받게 된다.First, the entire height is divided by a set number, and a fixing bracket 210 having a first mounting portion 211 into which the gas container is inserted into one side is installed side by side. At this time, the first holder 211 is facing the input unit 100 and the first holder 211 at the lower end faces the supply unit 140, so that the gas container C discharged through the supply unit 140 Will be supplied.
실질적으로 제1거치부(211)는 가스용기(C)의 외주면에 대응하는 반원형의 홈으로 상기 제1거치부(211)에 수용된 가스용기가 임의로 빠져나오지 않도록 상기 고정브라켓(210)은 제1거치부(211)가 형성된 반대 방향으로 상향 경사를 갖도록 설치된다. 첨부된 도면에서는 바람직한 실시예로 8개의 제1거치부(211)가 세로방향의 일정한 간격으로 형성되고 있으나 이에 한정되지 않고 전체 상승 높이에 따라 적절히 제1거치부(211)의 수를 조절할 수 있다.Substantially, the first mounting part 211 is a semicircular groove corresponding to the outer circumferential surface of the gas container C, so that the gas container accommodated in the first mounting part 211 does not come out randomly, the fixing bracket 210 is It is installed to have an upward slope in the opposite direction in which the mounting portion 211 is formed. In the accompanying drawings, as a preferred embodiment, the eight first cradles 211 are formed at regular intervals in the vertical direction, but the present invention is not limited thereto, and the number of the first cradles 211 can be appropriately adjusted according to the total elevation height. .
상기 고정브라켓(210)의 측면에는 상기 제1거치부(211)와 동일한 형태의 제2거치부(221)가 형성된 이동브라켓(220)이 위치한다. 상기 이동브라켓(220)은 고정브라켓(210)에 거치된 가스용기를 전달받아 단계적으로 상승시키는 역할을 하는 구조체이다. 상기 이동브라켓(220)에는 제1거치부(211)와 동일 방향의 경사가 있어 제2거치부(221)에 수용된 가스용기가 임의로 이탈하지 않게 된다. 그리고 상기 이동브라켓(220)에는 고정브라켓(210)에 인접하여 전후진 및 승하강 이동이 이루어지도록 전후진실린더(230)와 승강실린더(240)가 연결된다.On the side of the fixing bracket 210, a moving bracket 220 having a second mounting portion 221 having the same shape as the first mounting portion 211 is disposed. The moving bracket 220 is a structure that serves to receive the gas container mounted on the fixing bracket 210 and raise it step by step. The movable bracket 220 has an inclination in the same direction as the first mounting part 211 so that the gas container accommodated in the second mounting part 221 does not deviate arbitrarily. In addition, a forward and backward cylinder 230 and an elevation cylinder 240 are connected to the movable bracket 220 so as to move forward and backward and move up and down adjacent to the fixing bracket 210.
이때 상기 고정브라켓(210) 및 이동브라켓(220)은 각각 제1거치부(211) 및 제2거치부(221)에 가스용기가 안정되게 위치하도록 가스용기의 길이 방향에 대응하는 적절한 폭을 갖게 되며, 바람직하게는 판형의 동일한 형태의 브라켓을 적절한 간격으로 평행하게 배치하는 형태를 갖게 된다.At this time, the fixing bracket 210 and the moving bracket 220 have an appropriate width corresponding to the longitudinal direction of the gas container so that the gas container is stably positioned on the first and second mounting parts 211 and 221, respectively. And, preferably, the plate-shaped brackets of the same shape are arranged in parallel at appropriate intervals.
첨부된 도면에서는 상대적으로 작은 폭으로 설치된 한 쌍의 고정브라켓(210)이 가운데 있고 한 쌍의 이동브라켓(220)이 고정브라켓(210)의 양측면으로 배치된 상태로 다른 쪽으로 연결된 형태를 도시하고 있다. 동일한 원리로, 상대적으로 작은 폭으로 설치된 한 쌍의 이동브라켓이 가운데 있고 한 쌍의 고정브라켓이 이동브라켓의 양측면으로 배치된 상태로 다른 쪽으로 연결된 형태로 실시하여 동일한 효과를 얻을 수 있음은 자명하다.In the accompanying drawings, a pair of fixing brackets 210 installed with a relatively small width is in the middle, and a pair of moving brackets 220 are arranged on both sides of the fixing bracket 210 and connected to the other side. . On the same principle, it is obvious that the same effect can be obtained by implementing a pair of moving brackets installed with a relatively small width in the middle and a pair of fixing brackets arranged on both sides of the moving bracket and connected to the other side.
도 6은 본 발명의 실시예에 따른 리프팅부의 동작상태도이다.6 is an operation state diagram of a lifting unit according to an embodiment of the present invention.
도 6(a)은 고정브라켓(210)의 하단에 위치한 제1거치부(211)에 상기 공급부(140)를 통해 1개의 가스용기(C)가 공급되어 삽입된 모습을 나타내고 있다. 이와 같이 상기 공급부(140)를 통해 투입부(100)부터 가스용기를 공급받을 때 상기 이동브라켓(220)은 고정브라켓(210)의 다른쪽에 하향 이동된 초기위치에 있다.6(a) shows a state in which one gas container C is supplied and inserted through the supply part 140 to the first mounting part 211 located at the lower end of the fixing bracket 210. In this way, when the gas container is supplied from the input unit 100 through the supply unit 140, the moving bracket 220 is in an initial position moved downward to the other side of the fixing bracket 210.
도 6(b)는 상기 전후진실린더(230)가 동작하며 이동브라켓(220)이 한쪽으로 수평 이동한 모습을 나타내고 있으며, 이때 고정브라켓(210)의 하단의 제1거치부(211)에 위치한 가스용기(C)는 이동브라켓(220)의 하단에 위치한 제2거치부(221)로 옮겨진다.6(b) shows a state in which the forward and backward cylinder 230 is operated and the moving bracket 220 is horizontally moved to one side, and at this time, located at the first mounting part 211 at the lower end of the fixing bracket 210 The gas container (C) is moved to the second mounting portion (221) located at the bottom of the moving bracket (220).
도 6(c)는 상기 승강실린더(240)가 동작하며 이동브라켓(220)이 수직 상승한 모습을 나타내고 있으며, 이때 상승 높이는 제1거치부(211) (또는 제2거치부) 사이의 간격에 해당되는 높이가 된다.6(c) shows a state in which the lifting cylinder 240 operates and the moving bracket 220 vertically rises, and the height of the lifting corresponds to the distance between the first mounting part 211 (or the second mounting part). Becomes the height.
도 6(d)은 상승한 상태의 이동브라켓(220)이 상기 전후진실린더(230)를 통해 다른 쪽으로 수평 이동한 모습을 나타내고 있으며, 이러한 움직임을 통해 이동브라켓(220) 하단에 위치한 제2거치부(221)에 놓인 가스용기(C)가 고정브라켓(210)의 하단에서 두 번째 제1거치부(211)로 옮겨져 실질적으로 제1거치부(211) 사이의 높이만큼 1칸 상승된다.6(d) shows a state in which the moving bracket 220 in an elevated state has moved horizontally to the other side through the forward and backward cylinder 230, and through this movement, the second cradle located at the bottom of the moving bracket 220 The gas container (C) placed on the 221 is moved from the lower end of the fixing bracket 210 to the second first mounting portion 211 and is substantially raised by one space by the height between the first mounting portions 211.
도 6(e)는 승강실린더(240)를 통해 이동브라켓(220)이 수직 하강하여 초기위치로 이동한 모습을 나타낸다. 상술한 동작을 통해 가스용기의 상승을 위한 1회의 사이클이 완료된다. 이후 상기 공급부(140)를 통해 가스용기가 고정브라켓(210)의 하단의 비어있는 제1거치부(211)로 공급된다. 6(e) shows a state in which the moving bracket 220 vertically descends through the lifting cylinder 240 and moved to the initial position. Through the above-described operation, one cycle for raising the gas container is completed. Thereafter, the gas container is supplied to the empty first mounting part 211 at the lower end of the fixing bracket 210 through the supply part 140.
이러한 일련의 절차가 원활히 진행되도록 상기 이동브라켓(220)의 다른 쪽으로는 전후진실린더(230)가 설치된 상태에서 이들을 모두 승하강 시킬 수 있도록 승강실린더(240)가 연결된다. 또한, 더불어 상술한 구조의 리프팅부(200)에서 가스용기의 원활한 리프팅 중 이동브라켓(220)의 움직임에 따른 타 구조체와의 간섭을 방지하기 위해 제2거치부(221)의 개수는 제1거치부(211)의 개수보다 하나 적게 구성하였음을 밝혀 둔다.The lifting cylinder 240 is connected to the other side of the moving bracket 220 so that the forward and backward cylinders 230 are installed so that all of them can be lifted and lowered so that such a series of procedures proceed smoothly. In addition, in order to prevent interference with other structures due to the movement of the moving bracket 220 during smooth lifting of the gas container in the lifting unit 200 of the above-described structure, the number of the second mounting portions 221 is the first mounting. It should be noted that the configuration is made one less than the number of parts 211.
또한, 이해의 편의를 위해 고정브라켓(210)의 하단에 1개의 가스용기가 공급된 모습을 예시하고 있으며 이 경우 가스용기를 상단의 제1거치부까지 상승을 위해서는 상술한 이송동작이 7회 사이클로 진행되어야 하므로 한 번에 올리는 방법에 비해 시간이 오래 걸린다는 느낌을 받을 수 있다.In addition, for convenience of understanding, one gas container is supplied to the lower end of the fixing bracket 210. In this case, in order to raise the gas container to the first cradle at the top, the above-described transfer operation is performed in 7 cycles. It has to be done, so you can feel that it takes longer than the one-time posting method.
하지만, 이는 초기 동작에만 해당하는 것으로 실질적으로 고정브라켓(210)에 구비된 제1거치부(211) 모두에 가스용기가 삽입된 상태에서는 이동브라켓(220)의 1 사이클 구동을 통해 7개의 가스용기가 동시에 상승함에 따라 전체 처리 프로세스의 속도 저하는 크지 않다.However, this is only for the initial operation, and in a state in which the gas containers are substantially inserted into all of the first holders 211 provided in the fixing bracket 210, 7 gas containers are driven by one cycle of the movable bracket 220. As is rising at the same time, the slowdown of the entire treatment process is not significant.
도 7은 본 발명의 실시예에 따른 로딩부와 가스제거부와 압착부의 구조를 나타낸 제1사시도이다. 상기 로딩부(300)는 상기 리프팅부(200)를 통해 올려진 가스용기를 가스제거위치로 로딩시키는 기능을 한다. 더불어 상기 로딩부(300)는 가스가 제거된 가스용기를 새롭게 로딩되는 가스용기를 통해 가스제거위치로부터 밀어내서 압착부(500)로 공급시키는 역할도 한다.7 is a first perspective view showing the structure of a loading part, a gas removal part, and a compression part according to an embodiment of the present invention. The loading part 300 functions to load the gas container raised through the lifting part 200 to a gas removal position. In addition, the loading unit 300 also serves to push the gas container from which the gas has been removed from the gas removal position through the newly loaded gas container and supply it to the compression unit 500.
이러한 상기 로딩부(300)는 가스제거부(400)의 상단에 고정되되 상기 리프팅부(200) 상단으로부터 가스용기를 수평방향으로 이동시켜 가스제거부(400)의 가스제거위치까지 경로를 형성하는 이송레일(310)과, 상기 이송레일(310)을 따라 이동하는 이동되는 이동자(330)와, 상기 이송레일(310) 방향으로 길이 변화하며 이동자를 움직이는 로딩실린더(320)와, 상기 이동자(330)에 결합하여 가스용기에 접촉되는 밀판(340)으로 구성된다.The loading part 300 is fixed to the upper end of the gas removal part 400, and forms a path to the gas removal position of the gas removal part 400 by moving the gas container horizontally from the upper end of the lifting part 200. A transfer rail 310, a moving mover 330 moving along the transfer rail 310, a loading cylinder 320 moving the mover while changing its length in the direction of the transfer rail 310, and the mover 330 ) Is coupled to the gas container and is composed of a sealing plate 340 in contact with the gas container.
이러한 로딩부(300)는 밀판(340)이 연결된 이동자(330)가 상기 이송레일(310)을 따라 움직이며 리프팅부(200) 상단으로부터 가스용기를 수평방향으로 이동시켜 가스제거부(400)의 가스제거위치로 공급한다.In this loading unit 300, the mover 330 to which the pushing plate 340 is connected moves along the transfer rail 310, and moves the gas container horizontally from the top of the lifting unit 200 to the gas removal unit 400. Supply to the gas removal location.
도 8은 본 발명의 실시예에 따른 가스제거부와 압착부 및 배출부의 구조를 나타낸 제2사시도, 도 9는 본 발명의 실시예에 따른 가스제거부의 구조를 나타낸 측단면도, 도 10은 본 발명의 실시예에 따른 가스제거부의 동작상태도이다.8 is a second perspective view showing the structure of a gas removal unit, a compression unit, and a discharge unit according to an embodiment of the present invention, FIG. 9 is a side cross-sectional view showing the structure of a gas removal unit according to an embodiment of the present invention, and FIG. It is an operation state diagram of a gas removal unit according to an embodiment of the present invention.
상기 가스제거부(400)는 도 8 및 도 9와 같이, 상기 로딩부(300)를 통해 로딩된 가스용기를 일시 고정하여 내부의 가스를 제거하는 역할을 한다.As shown in FIGS. 8 and 9, the gas removal unit 400 temporarily fixes the gas container loaded through the loading unit 300 to remove the gas therein.
이러한 가스제거부(400)는 설정된 거리로 떨어져 공급된 가스용기를 지지하는 한 쌍의 안착구조체(401)를 구비하여 상기 로딩부(300)를 통해 밀어진 가스용기를 공급받게 된다. 즉 상기 안착구조체(401)는 상기 로딩부(300)의 이송레일(310)과 동일한 방향으로 형성되어 로딩부(300)를 통해 공급되는 가스용기가 그대로 진입하여 안착되도록 설치되고 상측으로 가스제거위치를 형성한다.The gas removal unit 400 is provided with a pair of seating structures 401 for supporting the gas container supplied at a set distance to receive the gas container pushed through the loading unit 300. That is, the seating structure 401 is formed in the same direction as the transfer rail 310 of the loading unit 300 so that the gas container supplied through the loading unit 300 enters and seats as it is, and the gas removal position upwards To form.
이때 공급된 가스용기에 밀착되되 가스용기와 수직을 이루는 제1관통공(411)이 형성된 밀착부재(410)와, 상기 제1관통공(411)과 연통되는 밀폐구조의 내부공간(421)이 형성되되 내부공간(421)을 외부와 연결하는 배출라인(423)과 상기 제1관통공(411)과 동일한 방향으로 형성된 제2관통공(422)을 구비한 통 형상의 가스회수챔버(420)가 일체로 구성된다.At this time, a close contact member 410 in which the first through hole 411 is formed in close contact with the supplied gas container but perpendicular to the gas container, and an inner space 421 of a sealed structure communicating with the first through hole 411 A cylindrical gas recovery chamber 420 formed with a discharge line 423 connecting the inner space 421 to the outside and a second through hole 422 formed in the same direction as the first through hole 411 Is made up of one piece.
상기 밀착부재(410) 및 가스회수챔버(420)가 가스제거위치 하부에 위치하여 가스용기의 하측으로 압착할 때 내부공간의 밀폐가 이루어지도록 가스제거위치 상측에는 가스용기를 지지하며 압착하는 지지플레이트(440)가 위치한다. 이러한 지지플레이트(440)가 지지실린더(430)를 통해 승하강하도록 구성됨에 따라, 가스제거위치의 가스용기를 상측의 지지플레이트(440)를 통해 눌러 하측의 밀착부재(410)와 밀착시킴으로 내부공간(421)의 밀폐와 가스제거 중 가스용기의 고정이 이루어질 수 있다.A support plate that supports and compresses the gas container above the gas removal position so that the inner space is sealed when the contact member 410 and the gas recovery chamber 420 are located below the gas removal position and are compressed to the lower side of the gas container. (440) is located. As the support plate 440 is configured to elevate and descend through the support cylinder 430, the gas container at the gas removal position is pressed through the support plate 440 on the upper side and is brought into close contact with the adhesion member 410 on the lower side. The gas container may be fixed during the sealing of 421 and the removal of gas.
이때 상기 내부공간(421)에는 압력을 측정하는 압력센서(460)가 설치되며, 상기 배출라인(423)과 연통되어 상기 내부공간(421)의 공기 또는 가스를 흡입 배출하는 진공펌프(450)가 구비된다.At this time, a pressure sensor 460 for measuring pressure is installed in the inner space 421, and a vacuum pump 450 that is in communication with the discharge line 423 and sucks and discharges air or gas from the inner space 421 is provided. It is equipped.
또한, 천공실린더(490)를 통해 상기 제1관통공(411) 및 제2관통공(422)을 따라 움직이며 공급된 가스용기에 구멍을 뚫는 드릴(470)이 설치된다. 부탄가스 용기와 같은 비교적 얇은 가스용기는 뾰족하거나 날카로운 공구를 통해 쉽게 타공이 이루어질 수 있으나 본 발명의 적용대상인 프로판 가스 용기는 두께로 인해 타공이 쉽지 않을 뿐 아니라 타공시 구멍 주변이 찌그러지며 접촉된 밀착부재(410) 사이에 틈이 발생하여 가스나 공기의 누출이 발생할 수 있다.In addition, a drill 470 that moves along the first through hole 411 and the second through hole 422 through the perforation cylinder 490 and drills a hole in the supplied gas container is installed. A relatively thin gas container, such as a butane gas container, can be easily punched through a sharp or sharp tool, but the propane gas container, which is the subject of the present invention, is not easy to punch due to its thickness, and the perforation around the hole is crushed during the punching process. A gap may be generated between the members 410, so that gas or air may leak.
이에 본 발명에서는 가스용기와의 접촉으로 내부공간(421)이 밀폐된 상태에서 유압모터를 통해 회전하는 드릴(470)을 승강시켜 구멍을 뚫어 밀폐상태를 유지한 상태로 잔여가스의 제거가 이루어질 수 있다.Accordingly, in the present invention, when the internal space 421 is closed by contact with the gas container, the drill 470 rotating through the hydraulic motor is lifted and the hole is made to maintain the closed state, and the residual gas can be removed. have.
이때 제2관통공(422)과 드릴의 접촉부에는 메커니컬씰을 비롯한 다양한 형태의 씰부재(480)를 설치하여 제2관통공(422)을 통한 가스나 공기의 유출, 유입이 이루어지지 않도록 할 필요가 있다.At this time, it is necessary to install various types of seal members 480 including mechanical seals at the contact part between the second through hole 422 and the drill to prevent outflow or inflow of gas or air through the second through hole 422 There is.
상기 배출라인(423) 및 진공펌프(450)는 구멍 뚫린 가스용기로부터 배출되는 잔여가스를 수용하는 회수용기(800)와 연결되어 잔여가스의 완전한 횟수가 이루어지며, 진공펌프(450)의 배출 측으로는 내부공간(421)으로부터 흡입된 공기를 외부로 배출하고 가스용기로부터 배출된 잔여가스는 상기 회수용기(800)로 유입될 수 있는 전환밸브(451)를 설치할 수 있다.The discharge line 423 and the vacuum pump 450 are connected to the recovery container 800 for receiving the residual gas discharged from the perforated gas container, so that the total number of residual gas is achieved, and to the discharge side of the vacuum pump 450 A switching valve 451 may be installed to discharge air sucked from the internal space 421 to the outside and allow residual gas discharged from the gas container to be introduced into the recovery container 800.
도 11은 본 발명의 실시예에 따른 압착부의 구조를 나타낸 사시도, 도 12는 본 발명의 실시예에 따른 압착부의 구조를 나타낸 측단면도이다.11 is a perspective view showing the structure of a crimping unit according to an embodiment of the present invention, and Fig. 12 is a side cross-sectional view showing the structure of a crimping unit according to an embodiment of the present invention.
상기 압착부(500)는 기본적으로 상기 가스제거부(400)를 통해 가스가 제거된 가스용기를 공급받아 가스용기를 압착하는 기능을 하며, 상기 로딩부(300)를 통해 가스제거위치에 놓인 가스용기가 밀려 떨어지며 공급되도록, 가스가 제거된 가스용기의 낙하 선상에 배치된다.The compression unit 500 basically serves to receive the gas container from which the gas has been removed through the gas removal unit 400 and presses the gas container, and the gas placed at the gas removal position through the loading unit 300 It is placed on the drop line of the gas container from which the gas has been removed so that the container is pushed down and supplied.
상기 압착부(500)는 통상의 유압 프레스의 구조로서, 2개의 고정판(510)와, 압착실린더(521)에 의해 가스용기를 압착시키는 압착판(520)으로 구성된다.The compression unit 500 is a structure of a conventional hydraulic press, and includes two fixing plates 510 and a compression plate 520 for compressing a gas container by a compression cylinder 521.
이때 상기 압착부(500)는 2개의 고정판(510) 상부에 낙하하는 가스용기의 유입을 위한 유입부(530)가 형성되어 한 쌍의 고정판(510) 사이에 압착위치를 형성하며 하부에는 압착위치에 있는 가스용기를 하측으로 배출하는 배출부가 위치한다.At this time, the crimping part 500 is formed with an inlet part 530 for inflow of the gas container falling above the two fixing plates 510 to form a crimping position between the pair of fixing plates 510, and a crimping position at the bottom. There is a discharge part that discharges the gas container in the lower side.
상기 배출부(600)는 압착위치 하부를 구성하며 가스용기를 지지하는 배출플레이트(610)를 구비한다. 상기 배출플레이트(610)에는 가스용기가 통과할 수 있도록 상기 압착위치 하부에 개구부(611)가 형성되며, 배출실린더(620)를 통해 상기 개구부(611)를 개폐하는 개폐판(612)가 구비된다. The discharge part 600 constitutes a lower part of the compression position and includes a discharge plate 610 for supporting the gas container. The discharge plate 610 has an opening 611 formed under the compression position so that the gas container can pass therethrough, and an opening/closing plate 612 for opening and closing the opening 611 through the discharge cylinder 620 is provided. .
도 13은 본 발명의 실시예에 따른 전자적인 구성 및 연결관계를 나타낸 블록도이다. 앞서 언급한 바와 같이 본 발명은 액추에이터인 실린더, 즉 유압실린더를 통해 대부분이 동작이 이루어지며, 상기 드릴 또한 유압 드릴로 이루어져 가스의 유출 가능성이 있는 구역에는 전기/전자적인 구성이 존재하지 않는다.13 is a block diagram showing an electronic configuration and connection relationship according to an embodiment of the present invention. As mentioned above, in the present invention, most operations are performed through a cylinder, that is, a hydraulic cylinder, which is an actuator, and the drill is also made of a hydraulic drill, and there is no electric/electronic configuration in a region where gas leakage is possible.
상기 제어부(900)는 실질적으로 유압팩을 제어하여 상술한 실린더, 구체적으로 공급실린더(150)와, 전후진실린더(230)와, 승강실린더(240)와, 로딩실린더(320)와, 지지실린더(430)와, 천공실린더(490)와, 압착실린더(521)와, 배출실린더(620)로서 길이가 조절되어 움직임을 발생시키는 실린더와, 유압방식으로 회전하는 상기 드릴(470)의 동작을 제어하게 된다.The control unit 900 substantially controls the hydraulic pack to provide the above-described cylinder, specifically, the supply cylinder 150, the forward and backward cylinder 230, the lifting cylinder 240, the loading cylinder 320, and the support cylinder. Controls the operation of the drill 470 rotating in a hydraulic manner as 430, a drilling cylinder 490, a compression cylinder 521, and a discharge cylinder 620 whose length is adjusted to generate movement. It is done.
기본적으로 상기 투입구(110)를 통해 가스용기가 투입됨에 따라 이를 투입부(100)와 리프팅부(200)와 로딩부(300)와 가스제거부(400)와 압착부(500)와 배출부(600)에 이르기까지 순차 이동처리 될 수 있도록 프로그래밍 된 절차에 따라 상술한 각 실린더를 제어하게 되며, 특히 안전과 직결된 가스제거 및 압착작업은 제1판단부(910) 및 제2판단부(920)를 통해 세부적인 제어가 이루어진다.Basically, as the gas container is introduced through the inlet 110, the input unit 100, the lifting unit 200, the loading unit 300, the gas removal unit 400, the compression unit 500, and the discharge unit ( Each cylinder is controlled according to a programmed procedure so that it can be sequentially moved up to 600), and in particular, gas removal and compression work directly related to safety are performed by the first and second determination units 910 and 920. ) Through detailed control.
가스용기가 상기 가스제거위치에 안착됨에 따라 상기 지지실린더(430)를 동작시켜 상기 밀착부재(410)가 가스용기(C)에 밀착된 상태에서 상기 진공펌프(450)를 동작시키게 되며 이때 상기 제1판단부(910)는 상기 압력센서(460)를 통해 설정된 시간 동안에 내부공간(421)의 압력변화를 모니터링하며 내부공간(421)의 밀폐상태를 판단하게 된다.As the gas container is seated in the gas removal position, the support cylinder 430 is operated to operate the vacuum pump 450 while the contact member 410 is in close contact with the gas container C. The first determination unit 910 monitors the pressure change in the inner space 421 during a set time through the pressure sensor 460 and determines the closed state of the inner space 421.
상기 제1판단부(910)를 통해 밀폐상태가 판단됨에 따라 상기 천공실린더(490) 및 드릴(470)을 순차 구동시켜 가스용기에 구멍을 뚫게 되며, 구멍이 뚫림과 동시에 가스용기내 잔여가스가 상기 내부공간(421)으로 배출된다.As the sealing state is determined through the first determination unit 910, the drilling cylinder 490 and the drill 470 are sequentially driven to make a hole in the gas container. It is discharged to the inner space 421.
이때 상기 제2판단부(920)는 상기 압력센서(460)를 통해 압력변화를 모니터링하며 잔여가스 배출 여부를 판단하게 된다. 즉 잔여가스가 배출되는 동안에는 내부공간(421)의 압력이 올라가거나 제한적으로 압력저하가 이루어지게 되며, 잔여가스 배출이 완료된 이후에는 진공수준까지 지속적으로 압력저하가 이루어지게 되므로 이를 감지하여 설정된 기준과 비교하며 잔여가스의 배출완료를 판단하게 된다.At this time, the second determination unit 920 monitors the pressure change through the pressure sensor 460 and determines whether or not the residual gas is discharged. That is, while the residual gas is discharged, the pressure in the internal space 421 increases or the pressure decrease is limited, and after the residual gas is discharged, the pressure decreases continuously to the vacuum level. It compares and judges the completion of the discharge of the residual gas.
이때 상기 제1판단부(910)를 통해 밀폐상태가 이루어지지 않은 것으로 판단된, 즉 일정시간 진공이 이루어지지 않는 가스용기는 찌그러짐 등의 손상이 발생한 가스용기로 드릴작업 시 가스가 누출될 가능성이 크므로 드릴작업 없이 상기 압착부(500)로 이동된다. 즉 상기 지지실린더(430)를 통해 지지플레이트(440)를 상승시켜 가스용기의 고정상태를 해제하고 상기 로딩부(300)를 통해 새로운 가스용기를 공급하며 가스제거위치의 손상된 가스용기를 밀어낸다.At this time, the gas container determined that the sealed state is not achieved through the first determination unit 910, that is, the vacuum is not performed for a certain period of time, is likely to leak when drilling into the gas container in which damage such as crushing has occurred. Because it is large, it is moved to the crimping part 500 without drilling. That is, the support plate 440 is lifted through the support cylinder 430 to release the fixed state of the gas container, and a new gas container is supplied through the loading unit 300, and the damaged gas container at the gas removal position is pushed out.
또한, 상기 제어부(800)는 기본적으로 상기 압착위치에 잔여가스가 제거된 가스용기가 위치함에 따라 상기 압착실린더(521)를 구동시켜 압착시킨 후 상기 개폐판(612)을 개방하여 배출하도록 제어하게 되며, 상기 제1판단부(910)를 통해 밀폐가 이루어지지 않는다고 판단된 가스용기는 내부 잔여가스가 있으므로 압착실린더(521)의 구동 없이 상기 개폐판(612)을 개방하여 압착작업 없이 바로 배출되도록 제어한다.In addition, the control unit 800 basically controls to open and discharge the opening/closing plate 612 after driving and compressing the compression cylinder 521 as the gas container from which the residual gas has been removed is located at the compression position. The gas container determined that the sealing is not made through the first determination unit 910 has an internal residual gas, so that the opening and closing plate 612 is opened without driving the compression cylinder 521 so that it is immediately discharged without a compression operation. Control.
이때 압착되지 않은 가스용기가 배출될 경우 경광등이나 사이렌 등을 포함한 경보부(930)를 동작시켜 관리자가 이를 인지하여 배출된 가스용기를 별도로 처리할 수 있도록 하는 것이 바람직하며, 압착이 완료된 가스용기는 배출부(600) 하측에 위치한 별도의 수납공간에 수납될 수 있도록 한다.At this time, when an uncompressed gas container is discharged, it is desirable to operate an alarm unit 930 including a warning lamp or a siren so that the administrator can recognize this and handle the discharged gas container separately, and the gas container that has been compressed is discharged. It can be accommodated in a separate storage space located below the unit 600.
이하에서는 본 발명에 따른 가스용기 잔여가스 회수 방법에 작동에 관하여 설명하기로 한다. 서술되는 일련의 공정은 앞서 언급한 가스용기 잔여가스 회수 장치를 통해 수행되는 것을 기본 전제로 하므로 당업자라면 서술되는 각각의 단계가 상술한 대응 구성과 더불어 제어부를 통한 제어 프로세스를 통해 이루어진다는 것을 쉽게 이해할 수 있을 것이다.Hereinafter, the operation of the gas container residual gas recovery method according to the present invention will be described. Since the series of processes described is based on the basic premise that the gas container residual gas recovery device mentioned above is performed, those skilled in the art can easily understand that each step described is performed through a control process through a control unit as well as the above-described corresponding configuration. I will be able to.
도 2는 본 발명의 실시예에 따른 방법을 나타낸 순서도, 3은 본 발명의 실시예에 따른 가스용기의 투입 및 리프트 과정을 나타낸 순서도이다.Figure 2 is a flow chart showing a method according to an embodiment of the present invention, 3 is a flow chart showing a gas container input and lift process according to an embodiment of the present invention.
먼저, a) 투입된 가스용기를 가스제거위치에 안착 및 고정하는 단계로, 사용자가 투입구(110)를 통해 가스용기를 투입 후 상술한 투입부(100)와, 리프팅부(200) 및 로딩부(300)를 통해 진행되어 가스제거부(400)에 위치한 가스제어위치에 가스용기를 안착 및 고정하게 된다.First, a) is the step of seating and fixing the injected gas container at the gas removal position.After the user inserts the gas container through the inlet 110, the above-described input unit 100, the lifting unit 200, and the loading unit ( 300), the gas container is seated and fixed at the gas control position located in the gas removal unit 400.
이러한 a) 단계는, 구체적으로 a-1) 투입구(110)에 가스용기를 삽입하여 낙하 및 적층시키는 단계와, a-2) 설정 레벨로 적층시 최하단에 위치한 가스용기를 밀어내 리프팅부(200)의 하단에 공급하는 단계와, a-3) 공급된 가스용기를 상기 리프팅부(200)를 통해 가스제거위치의 높이까지 상승시키는 단계로 이루어진다.The step a) is specifically a-1) a step of dropping and stacking by inserting a gas container into the inlet 110, and a-2) pushing the gas container located at the lowest end when stacking to a set level to lift the lifting unit 200 ), and a-3) raising the supplied gas container to the height of the gas removal position through the lifting part 200.
즉 상술한 투입부(100)를 통해 a-1) 단계가 이루어진 후 공급부(140)를 통해 a-2) 단계가 수행되며, 리프팅부(200)를 통해 a-3) 단계가 수행된다.That is, after step a-1) is performed through the above-described input unit 100, step a-2) is performed through the supply unit 140, and step a-3) is performed through the lifting unit 200.
상기 a-3) 단계에서 상기 리프팅부(200)는 전체 높이를 설정된 숫자로 분할하여 하나의 구동 사이클마다 하나의 분할 구간을 순차적으로 상승시킨다. 구체적으로 앞서 설명한 리프팅부(200)의 구조, 즉 전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부(211)가 형성된 고정브라켓과, 상기 고정브라켓(210)에 인접하되 한쪽으로 상기 제1거치부(211)와 동일한 형태의 제2거치부(221)가 형성된 이동브라켓(220)의 전진, 상승, 후진, 하강 구동을 통해 상기 제1거치부(211) 및 제2거치부(221) 사이에서 가스용기가 이동하며 수행되는 동작을 통해 이루어진다.In step a-3), the lifting unit 200 divides the total height by a set number and sequentially increases one divided section for each driving cycle. Specifically, the structure of the lifting part 200 described above, that is, the entire height is divided by a set number, and a fixing bracket having a first mounting part 211 into which the gas container is inserted into one side is formed, and adjacent to the fixing bracket 210 However, on one side, the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder 211 and the first holder to move forward, upward, backward, and descend through the moving bracket 220 on one side, It is achieved through an operation performed by moving the gas container between the two cradles 221.
이와 같이 리프팅부(200)를 통해 목표높이까지 상승한 가스용기는 로딩부(300)를 통해 가스제거위치로 공급된다.In this way, the gas container that has risen to the target height through the lifting part 200 is supplied to the gas removal position through the loading part 300.
그 다음으로, b) 내부공간을 구비하며 한쪽 면이 개방된 통 형상의 가스회수챔버의 한쪽 면을 가스용기에 밀착시켜 내부공간을 밀폐시키는 단계가 수행된다.Then, b) a step of sealing the inner space by bringing one side of the cylindrical gas recovery chamber with an inner space open and one side into close contact with the gas container is performed.
앞서 언급한 바와 같이 지지실린더(430)를 통해 가스제거위치 상측에 있는 지지플레이트(440)를 하측으로 눌러 하부의 가스용기를 가압하되, 가스용기 하측에 위치한 가스회수챔버(420)와 가스용기(C)가 밀착되며 내부공간(421)이 밀폐된다.As mentioned above, the support plate 440 at the upper side of the gas removal position is pressed downward through the support cylinder 430 to pressurize the lower gas container, but the gas recovery chamber 420 and the gas container ( C) is in close contact and the inner space 421 is sealed.
이후 c) 상기 내부공간을 진공으로 만드는 단계에서는 진공펌프를 동작시켜 상기 내부공간에 연결된 배출라인을 통해 공기를 흡입하여 진공상태를 만들게 된다.Thereafter, in the step of c) vacuuming the inner space, a vacuum pump is operated to suck air through a discharge line connected to the inner space to create a vacuum state.
다음 d) 상기 내부공간의 진공상태를 감시하며 밀폐 상태를 판단하는 단계에서는 상기 내부공간(421)에 설치된 압력센서(460)를 통해 진공펌프(450) 동작 중 내부공간(421)의 압력 강하 상태를 모니터링한다. 이때 내부공간(421)에 진공이 원활히 형성되는 경우에는 밀폐상태로 판단하고, 진공이 형성되지 않는 경우 밀폐 상태가 아닌 것으로 판단하게 된다.Next d) In the step of monitoring the vacuum state of the inner space and determining the sealed state, the pressure drop state of the inner space 421 during operation of the vacuum pump 450 through the pressure sensor 460 installed in the inner space 421 Monitor. At this time, when a vacuum is smoothly formed in the internal space 421, it is determined as a closed state, and when a vacuum is not formed, it is determined that it is not a closed state.
다음은 e) 상기 내부공간의 밀폐 및 진공상태가 확인됨에 따라 드릴을 이용하여 가스용기에 구멍을 뚫는 단계로, 상기 d) 단계서 내부공간(421)이 밀폐상태로 확인됨에 따라 유압방식의 상기 드릴(470)과 천공실린더(490)를 동작시켜 상기 내부공간(421)에 접한 가스용기의 벽면에 구멍을 뚫게 된다. 이때 가스용기(C) 및 드릴(470)의 회전날이 금속재질임에 따라 마찰에 의한 스파크가 발생할 우려가 있더라도 상기 내부공간(421)이 지속적으로 진공상태를 유지함에 따라 화재나 폭발이 방지된다. Next is the step of drilling a hole in the gas container using a drill as the sealing and vacuum state of the inner space is confirmed, and as the inner space 421 is confirmed to be closed in step d), the hydraulic method By operating the drill 470 and the drilling cylinder 490, a hole is made in the wall surface of the gas container in contact with the inner space 421. At this time, even if there is a risk of sparking due to friction due to the fact that the rotating blade of the gas container (C) and the drill 470 is made of metal, fire or explosion is prevented as the internal space 421 is continuously maintained in a vacuum state. .
다음은 f) 상기 가스용기로부터 유출되는 가스를 흡입하여 회수용기로 이송시키면서 상기 내부공간의 압력을 감시하는 단계로, 상기 진공펌프(450)를 지속적으로 동작시켜 가스용기로부터 배출되어 상기 내부공간(421)으로 유입되는 가스를 회수용기로 이송시킨다.Next, f) monitoring the pressure of the internal space while sucking the gas flowing out of the gas container and transferring it to the recovery container, and discharged from the gas container by continuously operating the vacuum pump 450 to the internal space ( The gas flowing into 421) is transferred to the recovery container.
다음 g) 가스 배출완료로 판단되는 설정압력 도달시 이송을 중지시키고 가스회수챔버를 가스용기로부터 떼어내고 고정을 해제하는 단계에서는, 상기 내부공간(421)에 설치된 압력센서(460)의 감지결과를 지속적으로 모니터링하고, 가스용기로부터의 가스 배출이 완료된 것으로 판단하면 진공펌프의 구동을 중지시키고 내부공간(421)의 진공을 해제함과 아울러, 상기 지지실린더를 구동하여 가스용기의 고정을 해제하게 된다.Next g) In the step of stopping the transfer when reaching the set pressure determined as the completion of gas discharge and removing the gas recovery chamber from the gas container and releasing the fixing, the detection result of the pressure sensor 460 installed in the inner space 421 is determined. If it is continuously monitored and it is determined that gas discharge from the gas container is complete, the operation of the vacuum pump is stopped and the vacuum in the inner space 421 is released, and the fixing of the gas container is released by driving the support cylinder. .
이러한 제어단계를 통해 처리 대상 가스용기의 잔여 가스량이 다르더라도 완전한 배출이 이루어질 수 있다.Through this control step, even if the amount of residual gas in the gas container to be treated is different, complete discharge can be achieved.
다음 h) 단계에서는 상기 g) 단계를 마친 가스용기를 배출하여 압착위치로 이동시키게 된다. 앞서 언급한 바와 같이 상기 로딩부(300)를 통해 다음 대기 중인 가스용기를 가스제거위치로 밀어 공급함에 따라 잔여 가스제거가 완료된 가스용기가 밀려나며 하측의 압착위치로 낙하하게 된다.In the next step h), the gas container that has been completed in step g) is discharged and moved to the compression position. As mentioned above, as the gas container in the next waiting state is pushed to the gas removal position through the loading unit 300, the gas container in which the residual gas has been removed is pushed out and falls to the compression position at the lower side.
이후 압착부(500) 및 배출부(600)를 통해 i) 압착위치의 가스용기를 프레스를 통해 압착시킨 후 배출하는 단계가 수행된다.Thereafter, through the compression unit 500 and the discharge unit 600, i) a step of compressing the gas container at the compression position through a press and then discharging is performed.
만약 상기 c) 단계에서 밀폐상태가 유지되지 않는다고 판단된 경우라면 이러한 압착과정을 건너뛰고 j) 가스제어위치로부터 가스용기의 고정을 해제하고 압착과정 없이 배출하는 단계를 수행하게 된다.If it is determined that the sealed state is not maintained in step c), the compression process is skipped, j) the fixing of the gas container from the gas control position is released, and the step of discharging without the compression process is performed.
본 발명의 권리는 위에서 설명된 실시 예에 한정되지 않고 청구범위에 기재된 바에 의해 정의되며, 본 발명의 분야에서 통상의 지식을 가진 자가 청구범위에 기재된 권리범위 내에서 다양한 변형과 개작을 할 수 있다는 것은 자명하다.The rights of the present invention are not limited to the embodiments described above and are defined by what is described in the claims, and that a person having ordinary knowledge in the field of the present invention can make various modifications and adaptations within the scope of the rights described in the claims. It is self-explanatory.

Claims (8)

  1. a) 투입된 가스용기를 가스제거위치에 안착 및 고정하는 단계;a) seating and fixing the injected gas container at the gas removal position;
    b) 내부공간을 구비하며 한쪽 면이 개방된 통 형상의 가스회수챔버의 한쪽 면을 가스용기에 밀착시켜 내부공간을 밀폐시키는 단계;b) sealing the inner space by closely contacting one side of the cylindrical gas recovery chamber having an inner space and an open one side to the gas container;
    c) 상기 내부공간을 진공으로 만드는 단계; c) vacuuming the inner space;
    d) 상기 내부공간의 진공상태를 감시하며 밀폐 상태를 판단하는 단계;d) monitoring the vacuum state of the inner space and determining the sealed state;
    e) 상기 내부공간의 밀폐 및 진공상태가 확인됨에 따라 드릴을 이용하여 가스용기에 구멍을 뚫는 단계;e) drilling a hole in the gas container using a drill as the sealing and vacuum conditions of the inner space are confirmed;
    f) 상기 가스용기로부터 유출되는 가스를 흡입하여 회수용기로 이송시키면서 상기 내부공간의 압력을 감시하는 단계;f) monitoring the pressure of the internal space while sucking the gas flowing out of the gas container and transferring it to the recovery container;
    g) 가스 배출완료로 판단되는 설정압력 도달시 이송을 중지시키고 가스회수챔버를 가스용기로부터 떼어내고 고정을 해제하는 단계; 로 이루어지는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.g) stopping the transfer when reaching the set pressure determined as the completion of gas discharge, removing the gas recovery chamber from the gas container, and releasing the fixing; Gas container residual gas recovery method, characterized in that consisting of.
  2. 제1항에 있어서,The method of claim 1,
    h) 상기 g) 단계를 마친 가스용기를 배출하여 압착위치로 이동시키는 단계;h) discharging the gas container after step g) and moving it to a compression position;
    i) 압착위치의 가스용기를 프레스를 통해 압착시킨 후 배출하는 단계;i) compressing the gas container at the compression position through a press and then discharging it;
    j) 상기 c) 단계에서 밀폐상태가 유지되지 않는다고 판단된 가스용기의 고정을 해제하고 이동시켜 압착과정 없이 배출하는 단계; 를 더 포함하는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.j) releasing and moving the gas container, which is determined not to be sealed in step c), and discharging it without a compression process; Gas container residual gas recovery method, characterized in that it further comprises.
  3. 제1항에 있어서,The method of claim 1,
    상기 a) 단계는,The step a),
    a-1) 투입구에 가스용기를 삽입하여 낙하 및 적층시키는 단계와,a-1) dropping and stacking by inserting a gas container into the inlet,
    a-2) 설정 레벨로 적층시 최하단에 위치한 가스용기를 밀어내 리프팅부의 하단에 공급하는 단계와a-2) When stacking at a set level, pushing the gas container located at the lowest end and supplying it to the bottom of the lifting part; and
    a-3) 공급된 가스용기를 상기 리프팅부를 통해 가스제거위치의 높이까지 상승시키되, 상기 리프팅부는 전체 높이를 설정된 숫자로 분할하여 하나의 구동 사이클마다 하나의 분할 구간을 순차적으로 상승시키는 단계로 이루어지는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.a-3) raising the supplied gas container to the height of the gas removal position through the lifting part, the lifting part dividing the total height by a set number, and sequentially raising one divided section for each driving cycle. Gas container residual gas recovery method, characterized in that.
  4. 제3항에 있어서,The method of claim 3,
    상기 a-3) 단계는,Step a-3),
    전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부가 형성된 고정브라켓과, 상기 고정브라켓에 인접하되 한쪽으로 상기 제1거치부와 동일한 형태의 제2거치부가 형성된 이동브라켓의 전진, 상승, 후진, 하강 구동을 통해 상기 제1거치부 및 제2거치부 사이에서 가스용기가 이동하며 수행되는 것을 특징으로 하는 가스용기 잔여가스 회수 방법.Dividing the overall height by a set number and forming a first mounting portion into which the gas container is inserted on one side, and a moving bracket adjacent to the fixing bracket but having a second mounting portion having the same shape as the first mounting portion on one side. A gas container residual gas recovery method, characterized in that the gas container is moved between the first and second mounting portions through forward, upward, backward, and downward driving.
  5. 지지실린더의 작동을 통해 한쪽으로 공급된 가스용기에 밀착되는 밀착부재가 접촉부 테두리에 형성되어 밀폐구조를 갖게 되는 내부공간이 형성된 가스회수챔버와, 상기 내부공간의 압력을 측정하는 압력센서와, 상기 내부공간의 공기 또는 가스를 흡입 배출하는 진공펌프와, 천공실린더를 통해 상기 내부공간에서 움직이며 공급된 가스용기에 구멍을 뚫는 드릴을 포함하는 가스제거부;A gas recovery chamber having an inner space formed in a closed structure by forming a contact member in close contact with the gas container supplied to one side through the operation of the support cylinder, a pressure sensor measuring the pressure in the inner space, the A gas removal unit including a vacuum pump for suctioning and discharging air or gas in the internal space, and a drill for making a hole in the supplied gas container while moving in the internal space through a perforation cylinder;
    상기 진공펌프와 연결되어 구멍 뚫린 가스용기로부터 배출되는 잔여가스를 수용하는 회수용기;A recovery container connected to the vacuum pump to receive residual gas discharged from the holed gas container;
    상기 지지실린더를 동작시켜 상기 밀착부재가 가스용기에 밀착된 상태에서 상기 진공펌프를 동작시키되, 상기 압력센서를 통해 설정된 시간 압력변화를 모니터링하며 내부공간의 밀폐상태를 판단하는 제1판단부와, 밀폐상태로 판단됨에 따라 상기 천공실린더 및 드릴을 구동시켜 가스용기에 구멍을 뚫고, 상기 압력센서를 통해 압력변화를 모니터링하며 잔여가스 배출 여부를 판단하는 제2판단부를 구비하며, 상기 제1판단부를 통해 밀폐상태가 이루어지지 않은 가스용기는 드릴작업 없이 배출하는 제어부;를 포함하는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.A first determination unit that operates the support cylinder to operate the vacuum pump in a state in which the contact member is in close contact with the gas container, monitors a change in pressure at a time set through the pressure sensor, and determines the sealed state of the inner space; According to the determination as a closed state, the drilling cylinder and the drill are driven to make a hole in the gas container, and a second determination unit for monitoring pressure changes through the pressure sensor and determining whether residual gas is discharged, and the first determination unit Gas container residual gas recovery apparatus comprising a; control unit for discharging the gas container through which the closed state is not made without drilling.
  6. 제5항에 있어서, The method of claim 5,
    사이에 압착위치를 형성하는 한 쌍의 고정판과, 압착실린더를 통해 상기 고정판의 사이를 움직이며 상기 압착위치에 공급된 가스용기를 압착시키는 압착판을 구비하는 압착부;A crimping unit including a pair of fixing plates forming a crimping position therebetween, and a crimping plate that moves between the fixing plates through a crimping cylinder and compresses the gas container supplied to the crimping position;
    가스용기가 통과할 수 있도록 상기 압착위치 하부에 형성되는 개구부와, 배출실린더를 통해 상기 개구부를 개폐하는 개폐판을 구비하는 배출부;를 더 포함하고,A discharge unit having an opening formed below the compression position so that the gas container can pass, and an opening/closing plate for opening and closing the opening through a discharge cylinder; further comprising,
    상기 제어부는 상기 압착위치에 가스용기가 위치함에 따라 상기 압착실린더를 구동시며 압착시킨 후 상기 개폐판을 개방하여 배출하되, 상기 제1판단부를 통해 밀폐가 이루어지지 않는다고 판단된 가스용기는 압착실린더의 구동 없이 상기 개폐판을 개방하여 배출하는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.The control unit drives the compression cylinder according to the location of the gas container at the compression position, and then opens and discharges the opening and closing plate. A gas container residual gas recovery device, characterized in that the opening and closing plate is opened and discharged without driving.
  7. 제5항에 있어서The method of claim 5
    가스용기가 투입되는 투입구와, 투입된 가스용기가 적층되는 적층공간과, 상기 적층공간 하측에 위치한 가스용기를 순차적으로 밀어내는 공급부를 포함하는 투입부;An injection unit including an inlet into which the gas container is injected, a stacking space in which the injected gas container is stacked, and a supply unit sequentially pushing the gas container located below the stacking space;
    상기 투입부에서 배출된 가스용기를 가스제거위치의 높이까지 상승시키되, 전체 높이를 설정된 숫자로 분할하여 하나의 구동 사이클마다 하나의 분할 구간을 순차적으로 상승시키는 리프팅부;를 더 포함하는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.And a lifting unit that raises the gas container discharged from the input unit to the height of the gas removal position, divides the total height by a set number, and sequentially increases one divided section for each driving cycle; characterized in that it further comprises Gas container residual gas recovery device.
  8. 제7항에 있어서,The method of claim 7,
    상기 리프팅부는,The lifting part,
    전체 높이를 설정된 숫자로 분할하며 한쪽으로 상기 가스용기가 삽입되는 제1거치부가 형성된 고정브라켓과, 상기 고정브라켓에 인접하여 전후진 및 승하강하되 한쪽으로 상기 제1거치부와 동일한 형태의 제2거치부가 형성된 이동브라켓를 포함하여, 상기 제1거치부 및 제2거치부 사이에서 가스용기가 이동되는 것을 특징으로 하는 가스용기 잔여가스 회수 장치.The entire height is divided by a set number, and a fixing bracket having a first fixing part into which the gas container is inserted, and a second fixing bracket having the same shape as the first fixing part while adjoining the fixing bracket and moving up and down. A gas container residual gas recovery device, characterized in that the gas container is moved between the first mounting part and the second mounting part, including a moving bracket having a mounting part formed thereon.
PCT/KR2020/012151 2019-09-19 2020-09-09 Apparatus and method for recovering residual gas in gas container WO2021054669A1 (en)

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