WO2021051414A1 - End cover-type rubber ball cleaning machine - Google Patents

End cover-type rubber ball cleaning machine Download PDF

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Publication number
WO2021051414A1
WO2021051414A1 PCT/CN2019/107117 CN2019107117W WO2021051414A1 WO 2021051414 A1 WO2021051414 A1 WO 2021051414A1 CN 2019107117 W CN2019107117 W CN 2019107117W WO 2021051414 A1 WO2021051414 A1 WO 2021051414A1
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ball
water
water inlet
port
pipe
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PCT/CN2019/107117
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French (fr)
Chinese (zh)
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倪永刚
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深圳市勤达富流体机电设备有限公司
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Priority to PCT/CN2019/107117 priority Critical patent/WO2021051414A1/en
Publication of WO2021051414A1 publication Critical patent/WO2021051414A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G1/00Non-rotary, e.g. reciprocated, appliances
    • F28G1/12Fluid-propelled scrapers, bullets, or like solid bodies

Definitions

  • the water inlet and the water outlet on the tank are connected to form a communication port;
  • the water inlet and outlet control valve is an electric three-way valve, and the first valve port of the electric three-way valve is connected to an external water inlet pipe.
  • the two valve ports are connected to the external water outlet pipe, and the third valve port is in a sealed connection with the communicating port.
  • Figure 7 is a cross-sectional view A-A of an end cap rubber ball cleaning machine provided by the present invention.
  • FIG. 9 is a schematic diagram of a first preferred embodiment of a ball water separator in an end cap type rubber ball cleaning machine provided by the present invention.
  • Figure 30 is a cross-sectional view of a ball water separator using a fifth embodiment in an end cap rubber ball cleaning machine provided by the present invention.
  • the inner cylinder rotation driver 323B can also drive the outer cylinder 321B to rotate, so that the communication ports on the outer cylinder 321B correspond to or stagger with the communication ports on the inner cylinder 322B.
  • the inner cylinder rotation driver 323B can be an electric actuator, and the start or stop of the electric actuator can be controlled by the PLC or single-chip microcomputer of the controller, or a pneumatic actuator or a hydraulic actuator can be selected.
  • the second valve port 322G is connected to the external water outlet pipe, and the third valve port 323G is in sealed butt connection with the communicating port 312c; the inner cavity of the outer cylinder 31c is provided with a ball-water separation filter 305 for preventing rubber balls from entering the water outlet and water inlet.
  • the electric three-way valve controls the second valve port 322G to conduct, it is in the state of receiving the ball.
  • the water flow drives the rubber ball from the receiving port 301 directly into the inner cavity of the outer cylinder 31c.
  • the ball water separation filter 305 the water flows through.
  • the ball water separation filter 305 passes through the communication port 312c and the third valve port 323G, and flows out from the second valve port 322G.
  • Figures 38 to 42 are an eighth preferred embodiment of the ball water separator provided by the present invention.
  • the water inlet 304 and the water outlet 303 on the tank body 31d are connected to form a communication port 312d
  • the inlet and outlet water control valve 32H includes an outer cylinder 321H and an inner cylinder 322H inserted into the outer cylinder.
  • the inner cavity of the inner cylinder 322H is in sealed connection with the communicating port 312d, and the side wall of the inner cylinder 322H is provided with a through opening 3221H,
  • the side wall of the cylinder 321H is provided with a water inlet port 3211H communicating with the external water inlet pipe and a water outlet port 3212H communicating with the external water outlet pipe.
  • the electric three-way valve controls the first valve port 321I to conduct, it is in the serving state, and the water flows through the first valve port 321I.
  • the inside of the electric three-way valve passes through the third valve port 323I and enters the lower cavity 3102d of the tank body 31d, and drives the rubber balls in the lower cavity 3102d to flow out from the service port 302; the electric three-way valve controls the second valve port
  • the 322I is turned on, it is in the state of receiving the ball.
  • the water flow drives the rubber ball into the ball-receiving port 301.
  • the rubber ball falls from the upper cavity 3101d into the lower cavity 3102d, and the water enters from the connecting port 312d.
  • the third valve port 323I finally flows out from the second valve port 322I, so that the serving state and the receiving state can be switched at any time.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

Provided is an end cover-type rubber ball cleaning machine, comprising a sealing head pipe case, a water discharge pipe and water intake pipe that are each disposed at one end of the sealing head pipe case, and a ball-water separator that is provided between the water discharge pipe and the water intake pipe. The ball-water separator is provided with a ball receiving port and a ball feeding port. The sealing head pipe case is internally provided with an upper pipe case and a lower pipe case, and the front end of the upper pipe case communicates with the water discharge pipe. A ball catching filter screen and an upper differential pressure pipe that communicates with an outlet end of the ball catching filter screen are provided within the water discharge pipe. A ball-water separating filter screen is further provided within the ball-water separator. The front end of the lower pipe case communicates with the water intake pipe, and a lower differential pressure pipe is provided within the water intake pipe. A first on/off valve used for preventing balls from flowing out of the ball receiving port is provided within the ball receiving port. Compared with the existing technology, the end cover-type rubber ball cleaning machine is provided with the upper differential pressure pipe within the water discharge pipe, the lower differential pressure pipe is provided within the water intake pipe, and the ball-water separator communicates between the upper differential pressure pipe and the lower differential pressure pipe. Rubber balls are recycled into the ball-water separator by using the differential pressure generated when water flows out of the water discharge pipe, and the rubber balls are sent out by using the differential pressure generated when water flows into the water intake pipe.

Description

一种端盖式胶球清洗机End cap type rubber ball cleaning machine 技术领域Technical field
本发明涉及一种冷凝器/蒸发器的配套产品,是一种具有胶球在线清洗功能的端盖式胶球清洗装置,适用于双流程水冷冷水机组管壳式冷凝器,双流程管壳式满液蒸发器,以及冷却水走管程且温度不超过80℃的双流程水冷管壳式换热器。The invention relates to a matching product of a condenser/evaporator. It is an end cover type rubber ball cleaning device with an online rubber ball cleaning function. It is suitable for double-process water-cooled water chiller shell-and-tube condensers and double-process shell-and-tube condensers. A full-liquid evaporator, and a dual-process water-cooled shell-and-tube heat exchanger with the cooling water running through the pipe and the temperature does not exceed 80°C.
背景技术Background technique
现有冷水机组冷凝器自动在线清洗装置有以下三类:第一类是一个独立的清洗系统装置,与冷凝器进出水管通过管道连接起来,发球机将胶球发出冷却水的入水管道,胶球随冷却水流入冷凝器,清洗完毕后从冷却水出水口流出,进入捕球器,再进入发球机内,此类清洗装置主要是安装在冷水主机的连接管道上,需要单独安装,较为麻烦;第二类是在冷凝器的进出口处设置四通换向装置,冷凝器换热管内装清洗元件,通过四通换流向使清洗元件在做往复运动,清洗换热管内壁,详情可见公开号为CN104151297A的发明专利,然而此类通过换流向的自动清洗装置存在两个弊端:1、换向时高温水进入冷凝器,造成冷水机组冷凝器内制冷剂冷凝温度瞬间变化较大,冷水机组瞬间效率波动较大,对冷水机组运行带来较大冲击,严重时引起冷水机组喘振等副作用;2、由于水流场在冷凝器管板的分布原因,每根换热管内的流速不同,所以运行一段时间,部分清洗元件无法作往复清洗运动,卡住在阻挡元件内;第三类是一种具有胶球在线清洗功能的水冷冷水机组管壳式冷凝器前端封头管箱,详情可见公开号为CN208805095的专利,该设备带有动力泵,能耗大,同时由于在实际工程运用中,收球滤网会拦截水流当中的杂质,并且杂质随着时间的积累,会堵塞收球滤网,从而时常导致胶球堵在收球滤网当中,无法顺利回收胶球。There are three types of automatic online cleaning devices for condensers of existing chillers: The first type is an independent cleaning system device, which is connected with the condenser inlet and outlet pipes through pipes. The ball machine sends the rubber ball to the water inlet pipe of the cooling water, the rubber ball With the cooling water flowing into the condenser, after cleaning, it flows out from the cooling water outlet, enters the ball catcher, and then enters the ball machine. This type of cleaning device is mainly installed on the connecting pipe of the cold water host and needs to be installed separately, which is more troublesome; The second type is to install a four-way reversing device at the inlet and outlet of the condenser. The condenser heat exchange tube is equipped with a cleaning element, and the cleaning element is reciprocating through the four-way reversal direction to clean the inner wall of the heat exchange tube. For details, see the publication number. It is the invention patent of CN104151297A. However, this type of automatic cleaning device by reversing the direction has two drawbacks: 1. High temperature water enters the condenser during the reversal, causing the refrigerant condensation temperature in the condenser of the chiller to change greatly, and the chiller instantaneously The efficiency fluctuates greatly, which will have a greater impact on the operation of the chiller, and cause side effects such as surging of the chiller in severe cases; 2. Due to the distribution of the water flow field in the condenser tube sheet, the flow rate in each heat exchange tube is different, so After running for a period of time, some cleaning elements cannot perform reciprocating cleaning motion and are stuck in the blocking element; the third type is a water-cooled water-cooled chiller shell-and-tube condenser front-end tube box with rubber ball cleaning function. Details can be seen in the public. Patent No. CN208805095, this equipment is equipped with a power pump, which consumes a lot of energy. At the same time, due to the actual engineering application, the ball collecting filter will intercept the impurities in the water flow, and the accumulation of impurities over time will block the ball collecting filter. As a result, the rubber balls are often blocked in the ball collecting filter, and the rubber balls cannot be recovered smoothly.
发明概述Summary of the invention
技术问题technical problem
问题的解决方案The solution to the problem
技术解决方案Technical solutions
针对上述问题,本发明提供了一种端盖式胶球清洗机,直接利用出水管和进水管内压差管产生的压差完成收球和发球动作,无需额外的动力泵,能耗损失小,结构紧凑。To solve the above problems, the present invention provides an end cap rubber ball cleaning machine, which directly uses the pressure difference generated by the pressure difference pipe in the outlet pipe and the inlet pipe to complete the ball receiving and serving actions, without the need for an additional power pump, and the energy consumption is small. , Compact structure.
本发明采用的技术方案为:The technical scheme adopted by the present invention is:
一种端盖式胶球清洗机,包括封头管箱以及设置在封头管箱一端的出水管和进水管,其特征在于,还包括设置在出水管和进水管之间的球水分离器,球水分离器具有收球口和发球口,所述封头管箱内设有上管箱和下管箱,上管箱的前端连通出水管,出水管内设有捕球滤网和与捕球滤网的出口端连通用于在胶球和水流进入出水管时利用压差将胶球回收至球水分离器的收球口内而水流回流至出水管的上压差管,球水分离器内还设有用于将胶球和水流分离的球水分离滤网,所述发球口内设有用于在收球时防止胶球从发球口流出的第二通断阀;所述下管箱的前端连通有进水管,进水管内设有用于在进水管进水时利用压差将胶球从球水分离器的发球口发出的下压差管,所述收球口内设有用于在发球时防止从收球口流出的第一通断阀;所述球水分离器还连通有用于在上压差管将胶球回收至球水分离器内时将球水分离器内水排出至出水管的出水口、用于在进水管进水时将水导入下压差管内以将胶球从球水分离器内发出的进水口以及用于控制进水口和出水口通断的进出水控制阀。An end cover type rubber ball cleaning machine, comprising a header pipe box and a water outlet pipe and a water inlet pipe arranged at one end of the header pipe box, and is characterized in that it also includes a ball water separator arranged between the water outlet pipe and the water inlet pipe , The ball water separator has a ball-receiving port and a ball-serving port. The sealing head pipe box is provided with an upper pipe box and a lower pipe box. The front end of the upper pipe box is connected to the water outlet pipe. The water outlet pipe is provided with a ball catching filter and a The outlet end of the ball catching filter is connected to use the pressure difference to recover the rubber balls into the ball receiving port of the ball water separator when the rubber balls and water flow enter the water outlet pipe, and the water flow returns to the upper pressure difference pipe of the water outlet pipe, and the ball water is separated. A ball-water separation filter for separating the rubber ball from the water flow is also provided in the device, and a second on-off valve used to prevent the rubber ball from flowing out of the ball-serving port when receiving the ball is provided in the ball-feeding port; the lower pipe box There is a water inlet pipe connected to the front end of the water inlet pipe. The inlet pipe is provided with a lower differential pressure pipe for using the pressure difference to send the rubber ball from the ball opening of the ball water separator when the water inlet pipe enters. The first on-off valve that prevents the ball from flowing out from the receiving port when serving the ball; the ball water separator is also connected to discharge the water in the ball water separator when the upper differential pressure pipe recovers the rubber balls into the ball water separator The water outlet of the water outlet pipe, the water inlet used to introduce water into the lower differential pressure pipe when the water inlet pipe enters to send the rubber ball from the ball water separator, and the water inlet and outlet control used to control the opening and closing of the water inlet and outlet valve.
优选地,所述上压差管包括有上出水口、上发球口、上入球口和上入水口,上入球口、上出水口以及出水管的中心轴线处于同一直线上,上发球口和上入水口都伸出出水管外,上出水口仅与上入水口连通,上发球口仅与上入球口连通,上出水口与出水管的出口在同侧,上入球口与捕球滤网的出口端连通,上发球口和上入水口分别与球水分离器的收球口和出水口连通,上入水口和上发球口的中心轴线之间的间距为L,0≤L≤200cm。Preferably, the upper differential pressure pipe includes an upper water outlet, an upper ball opening, an upper ball inlet and an upper water inlet, and the central axis of the upper ball inlet, the upper water outlet and the water outlet pipe are on the same straight line, and the upper ball opening Both the upper water inlet and the upper water inlet extend out of the outlet pipe, the upper water outlet is only connected with the upper water inlet, the upper serving port is only connected with the upper ball inlet, the upper water outlet and the outlet of the water outlet are on the same side, the upper ball inlet and the catch The outlet end of the ball filter is connected, and the upper serving port and the upper water inlet are respectively connected with the receiving and water outlet of the ball water separator. The distance between the central axis of the upper water inlet and the upper serving port is L, 0≤L ≤200cm.
更优选地,所述上压差管为一四通管,四通管内设有上隔板,上入水口和上发球口处于同一直线上。More preferably, the upper differential pressure pipe is a four-way pipe, the four-way pipe is provided with an upper partition plate, and the upper water inlet and the upper ball opening are on the same straight line.
优选地,所述下压差管包括有下入水口、下入球口、下发球口和下出水口,下入水口、下发球口以及进水管的中心轴线处于同一直线上,下出水口和下入球 口都伸出进水管外,下入水口仅与下出水口连通,下入球口仅与下发球口连通,下入水口与进水管的入口在同侧,下入球口和下出水口分别与球水分离器的发球口和进水口连通,下出水口和下入球口的中心轴线的间距为L,0≤L≤200cm。Preferably, the lower differential pressure pipe includes a lower water inlet, a lower ball inlet, a lower ball opening and a lower water outlet. The central axis of the lower water inlet, the lower ball outlet and the water inlet pipe are on the same straight line, and the lower water outlet and The lower ball inlets all extend out of the water inlet pipe, the lower water inlet only communicates with the lower water outlet, the lower ball inlet only communicates with the lower ball outlet, the lower water inlet and the inlet of the water inlet pipe are on the same side, the lower ball inlet and the lower ball inlet The water outlet is respectively connected with the ball opening and the water inlet of the ball water separator, and the distance between the center axis of the lower water outlet and the lower ball inlet is L, 0≤L≤200cm.
更优选地,所述下压差管为一四通管,四通管内设有下隔板,下出水口和下入球口处于同一直线上。More preferably, the lower differential pressure pipe is a four-way pipe, and a lower partition is provided in the four-way pipe, and the lower water outlet and the lower ball inlet are on the same straight line.
优选地,所述球水分离器为卧式边发边收球水分离器,包括筒体,收球口和出水口设置在筒体的一侧壁上,发球口和进水口设置在筒体的另一侧壁上,进水口和所述出水口都与用于控制进水口和出水口通断的进出水控制阀连接;所述进出水控制阀包括置入筒体内的内筒,内筒内设有用于将内筒的内腔分为相互独立的第一内腔和第二内腔的内筒隔板,第一内腔内设有用于防止胶球进入与出水口对应的第一通口的分离滤网,第二内腔的内筒侧壁上设有两个分别与发球口和进水口对应的第二通口,第二内腔内设有用于防止胶球进入与进水口对应的第二通口的分离滤网,内筒还连接有用于驱动内筒在筒体内转动使得两个第一通口与发球口和进水口对应且两个第二通口与收球口和出水口对应的内筒旋转驱动器。Preferably, the ball water separator is a horizontal ball water separator, which includes a cylinder body. The ball receiving port and the water outlet are arranged on a side wall of the cylinder body, and the ball serving port and the water inlet are arranged on the cylinder body. On the other side wall of the water inlet, both the water inlet and the water outlet are connected with a water inlet and outlet control valve used to control the on and off of the water inlet and the water outlet; the water inlet and outlet control valve includes an inner cylinder placed in the cylinder, and the inner cylinder There is an inner cylinder partition board for dividing the inner cavity of the inner cylinder into a first cavity and a second cavity independently of each other. The first cavity is equipped with a first channel for preventing rubber balls from entering the corresponding water outlet. Separate filter screen of the mouth, the side wall of the inner cylinder of the second inner cavity is provided with two second ports corresponding to the ball opening and the water inlet respectively, and the second inner cavity is provided with the second inner cavity to prevent the rubber ball from entering and correspond to the water inlet The second port of the separation filter, the inner cylinder is also connected to drive the inner cylinder to rotate in the cylinder so that the two first ports correspond to the ball opening and the water inlet, and the two second ports are connected with the ball receiving port and the outlet Rotation drive for the inner cylinder corresponding to the nozzle.
优选地,所述球水分离器为立式边发边收球水分离器,包括罐体,罐体的内腔分为上腔和下腔,上腔和下腔之间设有第一控制阀,收球口和出水口设置在上腔的罐体侧壁上,发球口和进水口设置在下腔的罐体侧壁上,罐体内腔中还设有用于防止胶球进入进水口和出水口的球水分离滤网,进水口和出水口还都与用于控制出水口和进水口导通状态的进出水控制阀连接。Preferably, the ball water separator is a vertical water ball separator that includes a tank body. The inner cavity of the tank body is divided into an upper cavity and a lower cavity, and a first control is provided between the upper cavity and the lower cavity. The valve, the ball receiving port and the water outlet are arranged on the side wall of the tank body of the upper cavity, the ball opening and the water inlet are arranged on the side wall of the tank body of the lower cavity, and the inner cavity of the tank is also provided with a water inlet and outlet for preventing rubber balls. The ball water separation filter of the water inlet, the water inlet and the water outlet are also connected with the water inlet and outlet control valves for controlling the conduction state of the water outlet and the water inlet.
更优选地,所述进出水控制阀包括外筒和置入外筒内的内筒,内筒内设有用于将内筒的内腔分为进水腔和出水腔的分隔板,出水腔与出水口连通,进水腔与进水口连通,内筒的出水腔侧壁上设有第一连通口,内筒的进水腔侧壁上设有第二连通口,外筒的侧壁上设有与第一连通口对应的第三连通口以及与第二连通口对应的第四连通口,所述内筒还连接有用于驱动内筒在外筒内转动使得内筒上连通口与外筒上连通口对应或错开的内筒旋转驱动器。More preferably, the water inlet and outlet control valve includes an outer cylinder and an inner cylinder inserted into the outer cylinder. The inner cylinder is provided with a partition plate for dividing the inner cavity of the inner cylinder into a water inlet cavity and a water outlet cavity. Connected with the water outlet, the water inlet cavity is connected with the water inlet, the side wall of the water outlet cavity of the inner cylinder is provided with a first communication port, the side wall of the water inlet cavity of the inner cylinder is provided with a second communication port, and the side wall of the outer cylinder is provided with a second communication port. A third communication port corresponding to the first communication port and a fourth communication port corresponding to the second communication port are provided. The inner cylinder is also connected to drive the inner cylinder to rotate in the outer cylinder so that the upper communication port of the inner cylinder and the outer cylinder The inner cylinder rotary drive corresponding to or staggered on the upper communicating port.
更优选地,所述罐体上设有总导通口,总导通口内设有通口间隔板,间隔板将 总导通口分为出水口和进水口。More preferably, the tank body is provided with a total conduction opening, and a through opening partition plate is arranged in the total conduction opening, and the partition plate divides the total conduction opening into a water outlet and a water inlet.
更优选地,所述进出水控制阀包括用于控制进水口通断的第一电动两通阀以及用于控制出水口通断的第二电动两通阀。More preferably, the water inlet and outlet control valve includes a first electric two-way valve for controlling the on and off of the water inlet and a second electric two-way valve for controlling the on and off of the water outlet.
更优选地,所述下腔分为第一腔和第二腔,第一腔和第二腔之间设有第二控制阀,第一腔的侧壁上设有视镜口,发球口处于第二腔的侧壁上。More preferably, the lower cavity is divided into a first cavity and a second cavity. A second control valve is provided between the first cavity and the second cavity. On the side wall of the second cavity.
优选地,所述球水分离器为卧式先发后收球水分离器,包括筒体,收球口和出水口设置在筒体的一侧壁上,发球口和进水口设置在筒体的另一侧壁上,进水口和出水口都与用于控制进水口和出水口通断的进出水控制阀连接。Preferably, the ball water separator is a horizontal first serve and then ball water separator, including a cylinder, the ball receiving port and the water outlet are arranged on a side wall of the cylinder, and the ball serving port and the water inlet are arranged on the cylinder. On the other side wall, the water inlet and the water outlet are connected with the water inlet and outlet control valves used to control the on and off of the water inlet and the water outlet.
更优选地,所述进出水控制阀包括置入外筒内的内筒,内筒的侧壁上设有两个第一通口,内筒的内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网,内筒连接有用于驱动内筒在外筒内转动使得两个第一通口与发球口和进水口对应或两个第一通口与收球口和出水口对应的内筒旋转驱动器。More preferably, the water inlet and outlet control valve includes an inner cylinder inserted into the outer cylinder, two first ports are provided on the side wall of the inner cylinder, and the inner cavity of the inner cylinder is provided with a water outlet for preventing rubber balls from entering the water outlet. The ball water separation filter screen with the water inlet, the inner cylinder is connected to drive the inner cylinder to rotate in the outer cylinder so that the two first ports correspond to the ball-feeding port and the water inlet or the two first ports, the ball-receiving port and the water outlet Corresponding inner cylinder rotary drive.
更优选地,所述进出水控制阀包括置入外筒内的内筒,内筒的内腔与外筒内腔连通,外筒内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网,内筒的侧壁上设有一个第一通口,内筒连接有用于驱动内筒在外筒内转动使得第一通口与进水口对应或第一通口与出水口对应的内筒旋转驱动器。More preferably, the water inlet and outlet control valve includes an inner cylinder inserted into the outer cylinder, and the inner cavity of the inner cylinder is in communication with the inner cavity of the outer cylinder, and the inner cavity of the outer cylinder is provided with a valve for preventing the rubber ball from entering the water outlet and the water inlet. Ball water separation filter, a first port is provided on the side wall of the inner cylinder, and the inner cylinder is connected to drive the inner cylinder to rotate in the outer cylinder so that the first port corresponds to the water inlet or the first port corresponds to the water outlet The inner cylinder rotates the drive.
更优选地,所述筒体由第一筒体和第二筒体密封对接形成,第一筒体上设有出水口和进水口,第二筒体上设有收球口和发球口,第二筒体的内腔内设有防止胶球进入出水口和进水口的球水分离滤网,内筒处于第一筒体内,内筒的内腔与第二筒体的内腔连通。More preferably, the cylinder is formed by a first cylinder and a second cylinder in a sealed butt connection. The first cylinder is provided with a water outlet and a water inlet, and the second cylinder is provided with a ball receiving port and a ball serving port. The inner cavity of the second cylinder is provided with a ball-water separation filter to prevent the rubber balls from entering the water outlet and the water inlet. The inner cylinder is located in the first cylinder, and the inner cavity of the inner cylinder is communicated with the inner cavity of the second cylinder.
更优选地,所述进出水控制阀包括用于控制进水口通断的第一电动两通阀以及用于控制出水口通断的第二电动两通阀;外筒内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网。More preferably, the water inlet and outlet control valve includes a first electric two-way valve for controlling the on and off of the water inlet and a second electric two-way valve for controlling the on and off of the water outlet; The rubber ball enters the ball water separation filter of the water outlet and the water inlet.
更优选地,所述进出水控制阀为电动三通阀,进水口和出水口相连通设置在外筒的一端部形成连通口,电动三通阀的第一个阀口连通外部进水管,第二个阀口连通外部出水管,第三个阀口与连通口密封对接;外筒内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网。More preferably, the water inlet and outlet control valve is an electric three-way valve, the water inlet and the water outlet are connected to one end of the outer cylinder to form a communication port, the first valve port of the electric three-way valve is connected to the external water inlet pipe, and the second Two valve ports are connected to the external water outlet pipe, and the third valve port is in a sealed connection with the communicating port; the inner cavity of the outer cylinder is provided with a ball water separation filter for preventing the rubber balls from entering the water outlet and the water inlet.
优选地,所述球水分离器为立式先发后收球水分离器,包括罐体,罐体的内腔 分为上腔和下腔,收球口设置在上腔的罐体侧壁上,发球口设置在下腔的罐体侧壁上;进水口和出水口也都设置在罐体上,罐体内还设有用于防止胶球进入的球水分离滤网,进水口和出水口都连通有用于控制进水口导通形成发球状态或导通口出水导通形成收球状态的进出水控制阀。Preferably, the ball water separator is a vertical ball water separator, which includes a tank body. The inner cavity of the tank body is divided into an upper cavity and a lower cavity, and the ball receiving opening is arranged on the side wall of the tank body of the upper cavity. On the upper side, the serving port is set on the side wall of the tank body in the lower cavity; the water inlet and the water outlet are also set on the tank body, and the tank body is also equipped with a ball water separation filter to prevent the entry of rubber balls. The water inlet and the water outlet are both Connected with a water inlet and outlet control valve for controlling the water inlet to be connected to form a ball-serving state or the water outlet from the conduction port to be connected to form a ball-retracting state.
更优选地,所述罐体一侧连通有一端封闭的外筒,罐体与外筒的另一端之间通过连通口导通,进水口和出水口分别设置在外筒上;所述进出水控制阀包括置入外筒内的内筒,内筒的内腔与连通口密封对接,内筒的侧壁上设有通口,内筒还连接有用于驱动内筒转动使得通口与进水口连通或通口与出水口连通的内筒转动驱动器。More preferably, one side of the tank body is connected with an outer cylinder with one end closed, and the tank body and the other end of the outer cylinder are conducted through a communication port, and the water inlet and the water outlet are respectively arranged on the outer cylinder; the water inlet and outlet control The valve includes an inner cylinder inserted into the outer cylinder, the inner cavity of the inner cylinder is in sealed connection with the communication port, the side wall of the inner cylinder is provided with a through port, and the inner cylinder is also connected to drive the inner cylinder to rotate so that the through port is connected with the water inlet Or a rotary drive for the inner cylinder that communicates with the water outlet.
更优选地,所述罐体上的进水口和出水口相连通形成一个连通口;所述进出水控制阀为电动三通阀,电动三通阀的第一个阀口连通外部进水管,第二个阀口连通外部出水管,第三个阀口与连通口密封对接。More preferably, the water inlet and the water outlet on the tank are connected to form a communication port; the water inlet and outlet control valve is an electric three-way valve, and the first valve port of the electric three-way valve is connected to an external water inlet pipe. The two valve ports are connected to the external water outlet pipe, and the third valve port is in a sealed connection with the communicating port.
更优选地,所述进出水控制阀包括用于控制进水口通断的第一电动两通阀以及用于控制出水口通断的第二电动两通阀。More preferably, the water inlet and outlet control valve includes a first electric two-way valve for controlling the on and off of the water inlet and a second electric two-way valve for controlling the on and off of the water outlet.
优选地,所述第二通断阀为止回阀或电动两通阀。Preferably, the second on-off valve is a check valve or an electric two-way valve.
优选地,所述第一通断阀为止回阀或电动两通阀。Preferably, the first on-off valve is a check valve or an electric two-way valve.
优选地,所述进水管内还设有球水分离滤网。Preferably, a ball water separation filter screen is also provided in the water inlet pipe.
发明的有益效果The beneficial effects of the invention
有益效果Beneficial effect
与现有技术相比,本发明的有益效果在于:本发明提供一种端盖式胶球清洗机,在出水管内设置上压差管,进水管内设置下压差管,上下压差管之间连通有球水分离器,利用出水管出水时产生的压差将胶球回收至球水分离器内,进水管进水时产生的压差将球水分离器内胶球发出,整个收发球动作无需额外的动力泵,能耗损失小,结构紧凑,循环利用,滤网便于拆卸清洗,压损小,可延长产品的使用周期。Compared with the prior art, the beneficial effect of the present invention is: the present invention provides an end cap rubber ball cleaning machine, an upper differential pressure pipe is arranged in the outlet pipe, a lower differential pressure pipe is arranged in the inlet pipe, and the upper and lower differential pressure pipes There is a ball water separator connected between them, and the pressure difference generated when the water is discharged from the outlet pipe is used to recover the rubber balls into the ball water separator. The pressure difference generated when the water inlet pipe enters the water will send out the rubber balls in the ball water separator. No additional power pump is required for the action, the energy consumption is small, the structure is compact, and it is recycled. The filter screen is easy to disassemble and clean, and the pressure loss is small, which can extend the life of the product.
对附图的简要说明Brief description of the drawings
附图说明Description of the drawings
图1,为本发明提供的一种端盖式胶球清洗机的立体图一;Figure 1 is a perspective view 1 of an end cap type rubber ball cleaning machine provided by the present invention;
图2,为本发明提供的一种端盖式胶球清洗机的立体图二;Figure 2 is a second perspective view of an end cap rubber ball cleaning machine provided by the present invention;
图3,为本发明提供的一种端盖式胶球清洗机中上压差管处于出水管的第一种优选实施方式的示意图;FIG. 3 is a schematic diagram of a first preferred embodiment in which the upper differential pressure pipe is located at the outlet pipe of an end cap rubber ball cleaning machine provided by the present invention;
图4,为本发明提供的一种端盖式胶球清洗机中上压差管处于出水管的第二种优选实施方式的示意图;FIG. 4 is a schematic diagram of a second preferred embodiment in which the upper differential pressure pipe is in the outlet pipe of the end cap rubber ball cleaning machine provided by the present invention;
图5,为本发明提供的一种端盖式胶球清洗机中下压差管处于进水管的第一种优选实施方式的示意图;FIG. 5 is a schematic diagram of a first preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention in which the lower differential pressure pipe is located at the water inlet pipe;
图6,为本发明提供的一种端盖式胶球清洗机中下压差管处于进水管的第二种优选实施方式的示意图;FIG. 6 is a schematic diagram of a second preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention in which the lower differential pressure pipe is located at the water inlet pipe;
图7,为本发明提供的一种端盖式胶球清洗机的剖视图A-A;Figure 7 is a cross-sectional view A-A of an end cap rubber ball cleaning machine provided by the present invention;
图8,为本发明提供的一种端盖式胶球清洗机应用第一种实施方式的球水分离器的剖视图B-B;Figure 8 is a cross-sectional view B-B of the ball water separator of the first embodiment of the end cap rubber ball cleaning machine provided by the present invention;
图9,为本发明提供的一种端盖式胶球清洗机中球水分离器的第一种优选实施方式的示意图;FIG. 9 is a schematic diagram of a first preferred embodiment of a ball water separator in an end cap type rubber ball cleaning machine provided by the present invention;
图10,为本发明提供的一种端盖式胶球清洗机中球水分离器的第一种优选实施方式的剖视图;10 is a cross-sectional view of the first preferred embodiment of the ball water separator in the end cap type rubber ball cleaning machine provided by the present invention;
图11,为本发明提供的一种端盖式胶球清洗机中球水分离器的第一种优选实施方式中内筒的示意图;11 is a schematic diagram of the inner cylinder in the first preferred embodiment of the ball water separator in the end cap rubber ball cleaning machine provided by the present invention;
图12,为本发明提供的一种端盖式胶球清洗机中球水分离器的第一种优选实施方式中连接环的示意图;12 is a schematic diagram of the connecting ring in the first preferred embodiment of the ball water separator in the end cap type rubber ball cleaning machine provided by the present invention;
图13,为本发明提供的一种端盖式胶球清洗机中球水分离器的第一种优选实施方式中密封环的示意图;13 is a schematic diagram of the sealing ring in the first preferred embodiment of the ball water separator in the end cap type rubber ball cleaning machine provided by the present invention;
图14,为本发明提供的一种端盖式胶球清洗机中球水分离器的第一种优选实施方式中密封圈的示意图;14 is a schematic diagram of the sealing ring in the first preferred embodiment of the ball water separator in the end cap rubber ball cleaning machine provided by the present invention;
图15,为本发明提供的一种端盖式胶球清洗机应用在冷凝器上的示意图;Figure 15 is a schematic diagram of an end cap type rubber ball cleaning machine applied to a condenser according to the present invention;
图16,为本发明提供的一种端盖式胶球清洗机内应用第二种实施方式的球水分离器的示意图;16 is a schematic diagram of the second embodiment of the ball water separator used in the end cap type rubber ball cleaning machine provided by the present invention;
图17,为本发明提供的一种端盖式胶球清洗机内球水分离器第二种实施方式的 示意图;Fig. 17 is a schematic diagram of a second embodiment of an inner ball water separator of an end cap rubber ball cleaning machine provided by the present invention;
图18,为本发明提供的一种端盖式胶球清洗机中球水分离器第二种实施方式的剖视图;18 is a cross-sectional view of a second embodiment of the ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图19,为本发明提供的一种端盖式胶球清洗机的球水分离器第二种实施方式中罐体的剖视图;19 is a cross-sectional view of the tank in the second embodiment of the ball water separator of the end cap rubber ball cleaning machine provided by the present invention;
图20,为本发明提供的一种端盖式胶球清洗机的球水分离器第二种实施方式中内筒的示意图;20 is a schematic diagram of the inner cylinder in the second embodiment of the ball water separator of the end cap rubber ball cleaning machine provided by the present invention;
图21,为本发明提供的一种端盖式胶球清洗机内应用第三种实施方式的球水分离器的示意图;Figure 21 is a schematic diagram of a ball water separator using a third embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图22,为本发明提供的一种端盖式胶球清洗机内应用第三种实施方式的球水分离器的剖视图;Figure 22 is a cross-sectional view of a ball water separator using a third embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图23,为本发明提供的一种端盖式胶球清洗机内应用第三种实施方式的球水分离器的原理图一;FIG. 23 is a schematic diagram 1 of a ball water separator applying a third embodiment in an end cap type rubber ball cleaning machine provided by the present invention;
图24,为本发明提供的一种端盖式胶球清洗机内应用第三种实施方式的球水分离器的原理图二;24 is a schematic diagram of the second embodiment of the ball water separator applied in the third embodiment of the end cap rubber ball cleaning machine provided by the present invention;
图25,为本发明提供的一种端盖式胶球清洗机内应用第四种实施方式的球水分离器的示意图;FIG. 25 is a schematic diagram of a ball water separator applying a fourth embodiment in an end cap type rubber ball cleaning machine provided by the present invention;
图26,为本发明提供的一种端盖式胶球清洗机中球水分离器第四种实施方式的示意图;FIG. 26 is a schematic diagram of a fourth embodiment of a ball water separator in an end cap type rubber ball cleaning machine provided by the present invention;
图27,为本发明提供的一种端盖式胶球清洗机中球水分离器第四种实施方式的剖视图;Figure 27 is a cross-sectional view of a fourth embodiment of a ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图28,为本发明提供的一种端盖式胶球清洗机的球水分离器第四种实施方式中内筒的示意图;28 is a schematic diagram of the inner cylinder in the fourth embodiment of the ball water separator of the end cap rubber ball cleaning machine provided by the present invention;
图29,为本发明提供的一种端盖式胶球清洗机内应用第五种实施方式的球水分离器的示意图;FIG. 29 is a schematic diagram of a ball water separator using a fifth embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图30,为本发明提供的一种端盖式胶球清洗机内应用第五种实施方式的球水分离器的剖视图;Figure 30 is a cross-sectional view of a ball water separator using a fifth embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图31,为本发明提供的一种端盖式胶球清洗机中球水分离器第五种实施方式的 原理图;Figure 31 is a schematic diagram of a fifth embodiment of a ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图32,为本发明提供的一种端盖式胶球清洗机内应用第六种实施方式的球水分离器的示意图;FIG. 32 is a schematic diagram of a ball water separator using a sixth embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图33,为本发明提供的一种端盖式胶球清洗机内应用第六种实施方式的球水分离器的剖视图;Figure 33 is a cross-sectional view of a ball water separator using a sixth embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图34,为本发明提供的一种端盖式胶球清洗机中球水分离器第六种实施方式的原理图;Figure 34 is a schematic diagram of a sixth embodiment of a ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图35,为本发明提供的一种端盖式胶球清洗机内应用第七种实施方式的球水分离器的示意图;35 is a schematic diagram of a ball water separator using a seventh embodiment in an end cap type rubber ball cleaning machine provided by the present invention;
图36,为本发明提供的一种端盖式胶球清洗机内应用第七种实施方式的球水分离器的剖视图;Figure 36 is a cross-sectional view of a ball water separator using a seventh embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图37,为本发明提供的一种端盖式胶球清洗机中球水分离器第七种实施方式的原理图;FIG. 37 is a schematic diagram of a seventh embodiment of a ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图38,为本发明提供的一种端盖式胶球清洗机内应用第八种实施方式的球水分离器的示意图;FIG. 38 is a schematic diagram of an eighth embodiment of a ball water separator in an end cap type rubber ball cleaning machine provided by the present invention;
图39,为本发明提供的一种端盖式胶球清洗机中球水分离器的第八种实施方式的示意图;FIG. 39 is a schematic diagram of an eighth embodiment of a ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图40,为本发明提供的一种端盖式胶球清洗机中球水分离器的第八种实施方式的剖视图;Figure 40 is a cross-sectional view of an eighth embodiment of a ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图41,为本发明提供的一种端盖式胶球清洗机中球水分离器的第八种实施方式的爆炸图;Figure 41 is an exploded view of the eighth embodiment of the ball water separator in the end cap rubber ball cleaning machine provided by the present invention;
图42,为本发明提供的一种端盖式胶球清洗机中球水分离器的第八种实施方式的原理图;FIG. 42 is a schematic diagram of an eighth embodiment of a ball water separator in an end cap type rubber ball cleaning machine provided by the present invention;
图43,为本发明提供的一种端盖式胶球清洗机内应用第九种实施方式的球水分离器的示意图;FIG. 43 is a schematic diagram of a ball water separator applying a ninth embodiment in an end cap type rubber ball cleaning machine provided by the present invention;
图44,为本发明提供的一种端盖式胶球清洗机内应用第九种实施方式的球水分离器的剖视图;FIG. 44 is a cross-sectional view of a ball water separator using a ninth embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图45,为本发明提供的一种端盖式胶球清洗机中球水分离器的第九种实施方式 的原理图;Fig. 45 is a schematic diagram of a ninth embodiment of a ball water separator in an end cap rubber ball cleaning machine provided by the present invention;
图46,为本发明提供的一种端盖式胶球清洗机内应用第十种实施方式的球水分离器的示意图;FIG. 46 is a schematic diagram of a ball water separator of the tenth embodiment applied in an end cap type rubber ball cleaning machine provided by the present invention;
图47,为本发明提供的一种端盖式胶球清洗机内应用第十种实施方式的球水分离器的剖视图;FIG. 47 is a cross-sectional view of a ball water separator applying a tenth embodiment in an end cap rubber ball cleaning machine provided by the present invention;
图48,为本发明提供的一种端盖式胶球清洗机中球水分离器的第十种实施方式的原理图。Fig. 48 is a schematic diagram of a tenth embodiment of a ball water separator in an end cap type rubber ball cleaning machine provided by the present invention.
图49,为本发明提供的一种端盖式胶球清洗机的第十一种优选实施方式的示意图;FIG. 49 is a schematic diagram of an eleventh preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention;
图50,为本发明提供的一种端盖式胶球清洗机的第十一种优选实施方式的原理图;Figure 50 is a schematic diagram of an eleventh preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention;
图51,为本发明提供的一种端盖式胶球清洗机的第十二种优选实施方式的示意图;Figure 51 is a schematic diagram of a twelfth preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention;
图52,为本发明提供的一种端盖式胶球清洗机的第十二种优选实施方式的原理图;Figure 52 is a schematic diagram of a twelfth preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention;
图53,为本发明提供的一种端盖式胶球清洗机的第十三种优选实施方式的示意图;FIG. 53 is a schematic diagram of a thirteenth preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention; FIG.
图54,为本发明提供的一种端盖式胶球清洗机的第十三种优选实施方式的原理图。Fig. 54 is a schematic diagram of a thirteenth preferred embodiment of an end cap rubber ball cleaning machine provided by the present invention.
实施该发明的最佳实施例The best embodiment for implementing the invention
本发明的最佳实施方式The best mode of the present invention
根据附图对本发明提供的优选实施方式做具体说明。The preferred embodiments of the present invention will be described in detail based on the drawings.
本发明提供一种端盖式胶球清洗机,该端盖式胶球清洗机包括封头管箱60、设置在封头管箱一端的出水管10和进水管20以及设置在出水管和进水管之间的球水分离器30,球水分离器30具有收球口301和发球口302,所述封头管箱60内设有上管箱601和下管箱602,上管箱601的前端连通出水管10,出水管10内设有用于在上管箱601内胶球和水流进入出水管时利用压差将胶球回收至球水分离器的收球口内而水流回流至出水管的上压差管40,球水分离器30内还设有用于将胶 球和水流分离的球水分离滤网305,所述发球口302内设有用于在收球时防止胶球从发球口流出的第二通断阀;所述下管箱602的前端连通有进水管20,进水管20内设有用于在进水管进水时利用压差将胶球从球水分离器的发球口发出的下压差管50,所述收球口301内设有用于在发球时防止从收球口流出的第一通断阀;所述球水分离器30还包括有用于在上压差管将胶球回收至球水分离器内时将球水分离器内水排出至出水管的出水口303、用于在进水管进水时将水导入下压差管内以将胶球从球水分离器内发出的进水口304以及用于控制进水口和出水口通断的进出水控制阀32,利用出水管10出水时产生的压差将胶球回收至球水分离器30内,球水分离器30将胶球和水流分离,胶球停留在球水分离器30内,而水流穿过球水分离器30最终汇入出水管10内流出;进水管20进水时产生压差,水流进入球水分离器30内,带动胶球汇入进水管20内,胶球发出,整个收发球动作无需额外的动力泵,能耗损失小,结构紧凑,循环利用,滤网便于拆卸清洗,压损小,可延长产品的使用周期,并且适用于封头管箱规格在DN400至DN3000之间的冷水机组冷凝器和蒸发器。The present invention provides an end cap type rubber ball cleaning machine. The end cap type rubber ball cleaning machine includes a head tube box 60, a water outlet pipe 10 and a water inlet pipe 20 arranged at one end of the head tube box, and a water outlet and inlet pipe. The ball water separator 30 between the water pipes, the ball water separator 30 has a ball receiving port 301 and a ball opening 302, the head pipe box 60 is provided with an upper pipe box 601 and a lower pipe box 602, and the upper pipe box 601 has an upper pipe box 601 and a lower pipe box 602. The front end is connected to the water outlet pipe 10, and the water outlet pipe 10 is provided with a rubber ball and water flow in the upper pipe box 601 when the water flow enters the water outlet pipe to use the pressure difference to recover the rubber ball into the ball receiving port of the ball water separator and the water flow back to the water outlet pipe The upper pressure difference pipe 40, the ball water separator 30 is also provided with a ball water separation filter 305 for separating the rubber ball from the water flow, and the ball opening 302 is provided with a ball to prevent the rubber ball from flowing out of the ball opening when receiving the ball. The second on-off valve; the front end of the down pipe box 602 is connected with a water inlet pipe 20, the water inlet pipe 20 is used to use the pressure difference when the water inlet pipe is used to use the pressure difference to send the rubber ball from the ball water separator ball opening The lower differential pressure pipe 50, the ball receiving port 301 is provided with a first on-off valve used to prevent the ball from flowing out of the receiving port when the ball is served; the ball water separator 30 also includes a pressure difference pipe for glue When the ball is recycled into the ball water separator, the water in the ball water separator is discharged to the outlet 303 of the water outlet pipe, which is used to introduce water into the lower differential pressure pipe when the water inlet pipe enters the water to remove the rubber ball from the ball water separator The water inlet 304 and the water inlet and outlet control valve 32 used to control the on and off of the water inlet and the water outlet are used to recover the rubber ball into the ball water separator 30 by using the pressure difference generated when the water outlet pipe 10 discharges water. Separate the rubber ball from the water flow, the rubber ball stays in the ball water separator 30, and the water flow passes through the ball water separator 30 and finally merges into the outlet pipe 10 and flows out; when the inlet pipe 20 enters the water, a pressure difference is generated, and the water flow enters the ball water In the separator 30, the rubber ball is driven into the water inlet pipe 20, and the rubber ball is sent out. The whole ball sending and receiving action does not require an additional power pump. The energy loss is small, the structure is compact, and it is recycled. The filter is easy to disassemble and clean, and the pressure loss is small. It can extend the life cycle of the product, and is suitable for condensers and evaporators of chillers with header tube box specifications between DN400 and DN3000.
如图3所示,所述上压差管40包括有上出水口41、上出球口42、上入球口43和上入水口44,上入球口43、上出水口41以及出水管10的中心轴线处于同一直线上,上出球口42和上入水口44都伸出出水管10外,上出水口41仅与上入水口44连通,上出球口42仅与上入球口43连通,上出水口41与出水管10的出口在同侧,上入球口43与捕球滤网11的出口端,上出球口42和上入水口44分别与球水分离器30的收球口301和出水口303连通,上入水口54和上出球口42的中心轴线之间的间距为L,0≤L≤200cm,这样在水流和胶球从上管箱601进入出水管10时,大部分水流直接从出水管10流出;小部分水流在收球滤网11的作用下,带动胶球进入上入球口43,再经过上出球口42进入球水分离器30的收球口301,经过球水分离器30内的分离滤网11的过滤,使得胶球留在球水分离器30内,而小部分水流从出水口303流入上入水口44,最后从上出水口41流出汇入出水管10内,从出水管10的开口流出。作为一种优选方式,该与捕球滤网的出口端对接11安放在上管箱601内或出水管10内,与捕球滤网的出口端对接呈锥形状,其大端开口朝向封头管箱一侧并与出水管内壁贴合,小端开口与上入球口43连通,锥角β为 20°至90°。所述上管箱601设有清污口604,可定期将清污口打开清理收球滤网上截留的杂质,清污口还可设置在出水管。As shown in Figure 3, the upper differential pressure pipe 40 includes an upper water outlet 41, an upper ball outlet 42, an upper ball inlet 43 and an upper water inlet 44, an upper ball inlet 43, an upper water outlet 41 and a water outlet pipe. The central axis of 10 is on the same straight line, the upper ball outlet 42 and the upper water inlet 44 both extend out of the outlet pipe 10, the upper water outlet 41 is only connected with the upper water inlet 44, and the upper ball outlet 42 is only connected with the upper ball inlet 43 is connected, the upper water outlet 41 and the outlet of the water outlet pipe 10 are on the same side, the upper ball inlet 43 and the outlet end of the ball catching filter 11, the upper ball outlet 42 and the upper water inlet 44 are respectively connected with the ball water separator 30 The ball receiving port 301 and the water outlet 303 are connected, and the distance between the central axis of the upper water inlet 54 and the upper ball outlet 42 is L, 0≤L≤200cm, so that the water flow and the rubber ball enter the water outlet pipe from the upper pipe box 601 At 10 o'clock, most of the water flows directly from the outlet pipe 10; a small part of the water flows under the action of the ball collecting filter 11 to drive the rubber ball into the upper ball inlet 43, and then enter the ball water separator 30 through the upper ball outlet 42 The ball receiving port 301 is filtered by the separation filter 11 in the ball water separator 30, so that the rubber balls remain in the ball water separator 30, and a small part of the water flows from the water outlet 303 into the upper water inlet 44, and finally exits from the top The water outlet 41 flows out and merges into the water outlet pipe 10 and flows out from the opening of the water outlet pipe 10. As a preferred way, the butt joint 11 with the outlet end of the ball-catching filter is placed in the upper pipe box 601 or in the outlet pipe 10, and the outlet end of the ball-catching filter is butted in a cone shape, and the large end opening faces the head One side of the pipe box is attached to the inner wall of the outlet pipe, the small end opening is connected with the upper ball inlet 43, and the cone angle β is 20° to 90°. The upper pipe box 601 is provided with a cleaning port 604, which can be opened regularly to clean the impurities trapped on the ball collecting filter, and the cleaning port can also be set in the water outlet pipe.
所述上压差管40包括第一主管、第二主管、第一支管和第二支管,第一主管的一开口端与水流方向相对,第一主管的一开口端即为上入球口43,第一支管的另一开口端连通有伸出出水管外的第一支管,第一支管伸出出水管外的开口端即为上出球口42,第二主管的一开口端与水流方向相同,第二主管的一开口端即为上出水口41,第二主管的另一开口端连通有伸出出水管外的第二支管,第二支管伸出出水管外的开口端即为上入水口44,第一支管与第二支管的中心轴线之间的间距为L,0≤L≤200cm。作为一种优选方式,该上压差管中第一支管垂直于第一主管,所述第一主管与第一支管的连接端采用上隔板45密封,第二支管垂直于第二主管,第二主管与第二支管的连接端采用上隔板45密封,上隔板45与水平面的夹角范围为γ,0<γ≤90°,优选γ为45°。如图4所示,为上压差管的另一种优选实施方式,所述上压差管为一四通管,四通管内设有上隔板45,第一支管与第二支管的中心轴线之间的间距为0,上入水口和上出球口处于同一直线上。The upper differential pressure pipe 40 includes a first main pipe, a second main pipe, a first branch pipe, and a second branch pipe. An open end of the first main pipe is opposite to the water flow direction, and an open end of the first main pipe is the upper ball inlet 43. , The other open end of the first branch pipe is connected with the first branch pipe that extends out of the water pipe. The open end of the first branch pipe that extends out of the water pipe is the upper outlet port 42. An open end of the second main pipe is connected to the water flow direction. Similarly, one open end of the second main pipe is the upper water outlet 41, and the other open end of the second main pipe is connected with a second branch pipe that extends out of the water outlet pipe. The open end of the second branch pipe that extends outside the water pipe is the upper water outlet 41. For the water inlet 44, the distance between the central axis of the first branch pipe and the second branch pipe is L, 0≤L≤200cm. As a preferred mode, the first branch pipe in the upper differential pressure pipe is perpendicular to the first main pipe, the connecting end of the first main pipe and the first branch pipe is sealed by an upper partition plate 45, the second branch pipe is perpendicular to the second main pipe, and the first branch pipe is perpendicular to the second main pipe. The connecting end of the two main pipes and the second branch pipe is sealed by an upper partition plate 45, and the angle between the upper partition plate 45 and the horizontal plane is γ, 0<γ≤90°, preferably γ is 45°. As shown in Figure 4, it is another preferred embodiment of the upper differential pressure pipe. The upper differential pressure pipe is a four-way pipe. The four-way pipe is provided with an upper partition plate 45. The center of the first branch pipe and the second branch pipe The spacing between the axes is 0, and the upper water inlet and the upper ball outlet are on the same straight line.
如图5所示,所述下压差管50包括有下入水口51、下入球口52、下出球口53和下出水口54,下入水口51、下出球口53以及进水管20的中心轴线处于同一直线上,下出水口54和下入球口52都伸出进水管20外,下入水口51仅与下出水口54连通,下入球口52仅与下出球口53连通,下入水口51与进水管20的入口在同侧,下入球口52和下出水口54分别与球水分离器30的发球口302和进水口304连通,下出水口54和下入球口52的中心轴线的间距为L,0≤L≤200cm,这样在进水管20进水时,大部分水流直接流入下管箱602,小部分水流从进入下入水口51,经过下出水口54流入进水口304内,在进入球水分离器30中,将胶球带入发球口302,进入下入球口52,最后从下出球口53汇入进水管20中,流入下管箱602以对水机组冷凝器和蒸发器进行清洗。As shown in Figure 5, the lower differential pressure pipe 50 includes a lower water inlet 51, a lower ball inlet 52, a lower ball outlet 53 and a lower water outlet 54, a lower water inlet 51, a lower ball outlet 53 and a water inlet pipe. The central axis of 20 is on the same straight line, the lower water outlet 54 and the lower ball inlet 52 both extend out of the water inlet pipe 20, the lower water inlet 51 is only connected to the lower water outlet 54, and the lower ball inlet 52 is only connected with the lower ball outlet 53 is connected, the lower water inlet 51 and the inlet of the water inlet pipe 20 are on the same side, the lower ball inlet 52 and the lower water outlet 54 are respectively connected with the ball opening 302 and the water inlet 304 of the ball water separator 30, the lower water outlet 54 and the lower water outlet 54 The distance between the center axis of the ball inlet 52 is L, 0≤L≤200cm, so that when the water inlet pipe 20 enters, most of the water flows directly into the lower pipe box 602, and a small part of the water flows from the lower water inlet 51 through the lower outlet. The nozzle 54 flows into the water inlet 304. After entering the ball water separator 30, the rubber ball is brought into the ball opening 302, enters the lower ball inlet 52, and finally merges into the water inlet pipe 20 from the lower ball outlet 53 and flows into the lower pipe The tank 602 is used to clean the condenser and evaporator of the water unit.
所述下压差管50与上压差管40的结构相同,所述下压差管50包括第三主管、第四主管、第三支管和第四支管,第三主管的一开口端与水流方向相对,第三主管的一开口端即为下入水口51,第一支管的另一开口端连通有伸出进水管外的 第三支管,第三支管伸出出水管外的开口端即为下出水口54,第四主管的一开口端与水流方向相同,第四主管的一开口端即为下出球口53,第四主管的另一开口端连通有伸出出水管外的第二支管,第四支管伸出出水管外的开口端即为下入球口52,第三支管与第四支管的中心轴线之间的间距为L,0≤L≤200cm。作为下压差管的一种优选实施方式,第三支管垂直于第三主管,所述第三主管与第三支管的连接端采用下隔板55密封,第四支管垂直于第四主管,第四主管与第四支管的连接端采用下隔板55密封,下隔板55与水平面的夹角范围为γ,0<γ≤90°,优选γ为45°。如图6所示,为下压差管的另一种优选实施方式,所述下压差管为一四通管,四通管内设有下隔板55,第三支管与第四支管的中心轴线之间的间距为0,下出水口54和下入球口52处于同一直线上。The lower differential pressure pipe 50 has the same structure as the upper differential pressure pipe 40. The lower differential pressure pipe 50 includes a third main pipe, a fourth main pipe, a third branch pipe, and a fourth branch pipe. In the opposite direction, one open end of the third main pipe is the lower water inlet 51, and the other open end of the first branch pipe is connected with a third branch pipe extending out of the water inlet pipe, and the open end of the third branch pipe extending out of the water pipe is Lower water outlet 54, an open end of the fourth main pipe is in the same direction as the water flow, an open end of the fourth main pipe is the lower ball outlet 53, and the other open end of the fourth main pipe is connected with a second water outlet pipe. Branch pipe, the open end of the fourth branch pipe extending out of the outlet pipe is the lower ball inlet 52, and the distance between the central axis of the third branch pipe and the fourth branch pipe is L, 0≤L≤200cm. As a preferred embodiment of the lower differential pressure pipe, the third branch pipe is perpendicular to the third main pipe, the connecting end of the third main pipe and the third branch pipe is sealed by a lower partition plate 55, the fourth branch pipe is perpendicular to the fourth main pipe, and the fourth branch pipe is perpendicular to the fourth main pipe. The connecting end of the four main pipes and the fourth branch pipe is sealed by a lower partition 55, and the angle between the lower partition 55 and the horizontal plane is γ, 0<γ≤90°, preferably γ is 45°. As shown in Figure 6, it is another preferred embodiment of the lower differential pressure pipe. The lower differential pressure pipe is a four-way pipe. The four-way pipe is provided with a lower partition 55. The center of the third branch pipe and the fourth branch pipe The spacing between the axes is 0, and the lower water outlet 54 and the lower ball inlet 52 are on the same straight line.
该球水分离器分为四大类:卧式边发边收类、立式边发边收类、卧式先发后收类和先发后收类。The ball water separator is divided into four categories: horizontal sending and receiving, vertical sending and receiving, horizontal first sending and receiving, and first sending and receiving.
图1、图2以及图7至图14中的球水分离器为卧式边发边收球水分离器,该卧式边发边收球水分离器30a包括筒体31a,收球口301和出水口303设置在筒体的一侧壁上,发球口302和进水口304设置在筒体31a的另一侧壁上,进水口304和出水口303都与用于控制进水口和出水口通断的进出水控制阀32连接;所述进出水控制阀32A包括置入筒体31a内的内筒321A,内筒321A内设有用于将内筒321A的内腔分为相互独立的第一内腔32101A和第二内腔32102A的内筒隔板32103A,第一内腔32101A的内筒侧壁上设有两个分别与收球口和出水口对应的第一通口3211A,第一内腔32101A内设有用于防止胶球进入与出水口对应的第一通口的分离滤网305,第二内腔32102A的内筒侧壁上设有两个分别与发球口和进水口对应的第二通口3212A,第二内腔内设有用于防止胶球进入与进水口对应的第二通口的分离滤网305,内筒还连接有用于驱动内筒在筒体内转动使得两个第一通口与发球口和进水口对应且两个第二通口与收球口和出水口对应的内筒旋转驱动器322A,这样在进行收球时,胶球和水流从收球口301、一个第一通口3211A进入第一内腔32101A,水流再从另一个第一通口3211A和出水口303流出;发球时,水流从进水口304和另一个第二通口3212A流入第二内腔32102A,带动胶球从一个第二通口3212A和发球口302流出,第一内腔32101A与第二内腔32102A相互独立,可 实现边发球边收球,有效提高收球率,并且功率极低,结构简单可靠,加工难度低;在进行收发球全部结束后,可通过内筒旋转驱动器322A驱动内筒321A转动,使得两个第一通口3211A分别与进水口304和发球口302对应,两个第二通口3212A分别与出水口303和收球口301对应,以方便进行下次的收发球动作。该筒体31a可水平安放使得外筒的中心轴线与水平面平齐,也可将筒体31a倾斜安放,使得筒体31a的中心轴线与水平面的夹角α小于等于90度。所述内筒旋转驱动器322A可选用电动执行器,电动执行器的启动或停止都可采用控制器的PLC或单片机来实现控制,也可选用气动执行器或液动执行器。The ball water separator in Figure 1, Figure 2 and Figure 7 to Figure 14 is a horizontal sending and receiving ball water separator. The horizontal sending and receiving ball water separator 30a includes a cylinder 31a and a ball receiving port 301 And the water outlet 303 are arranged on one side wall of the cylinder, the ball opening 302 and the water inlet 304 are arranged on the other side wall of the cylinder 31a, and the water inlet 304 and the water outlet 303 are used to control the water inlet and the water outlet. The on-off water inlet and outlet control valve 32 is connected; the inlet and outlet water control valve 32A includes an inner cylinder 321A placed in the cylinder 31a, and the inner cylinder 321A is provided with a cavity for dividing the inner cavity of the inner cylinder 321A into mutually independent first The inner cylinder partition 32103A of the inner cavity 32101A and the second inner cavity 32102A, the inner cylinder side wall of the first inner cavity 32101A is provided with two first ports 3211A corresponding to the ball receiving port and the water outlet respectively. The cavity 32101A is provided with a separation filter 305 for preventing the rubber balls from entering the first port corresponding to the water outlet. The side wall of the inner cylinder of the second inner cavity 32102A is provided with two first ports corresponding to the ball opening and the water inlet respectively. Two ports 3212A, the second inner cavity is provided with a separation filter 305 for preventing the rubber balls from entering the second port corresponding to the water inlet, and the inner cylinder is also connected to drive the inner cylinder to rotate in the cylinder so that the two first The inner cylinder rotary drive 322A corresponding to the service port and the water inlet and the two second ports correspond to the receiving port and the water outlet, so that when the ball is received, the rubber ball and the water flow from the receiving port 301, a first One port 3211A enters the first inner cavity 32101A, and the water flows out from the other first port 3211A and the water outlet 303; when serving, the water flows from the water inlet 304 and the other second port 3212A into the second inner cavity 32102A, The rubber ball is driven to flow out from a second port 3212A and a service port 302. The first cavity 32101A and the second cavity 32102A are independent of each other, which can realize receiving while serving the ball, effectively improving the rate of receiving the ball, and the power is extremely low. It is simple and reliable, and the processing difficulty is low; after all receiving and sending balls are completed, the inner cylinder 321A can be driven to rotate by the inner cylinder rotary driver 322A, so that the two first ports 3211A correspond to the water inlet 304 and the ball opening 302 respectively. The two ports 3212A correspond to the water outlet 303 and the ball receiving port 301 respectively to facilitate the next ball receiving and sending action. The cylinder 31a can be placed horizontally so that the central axis of the outer cylinder is flush with the horizontal plane, or the cylinder 31a can be placed obliquely so that the included angle α between the central axis of the cylinder 31a and the horizontal plane is less than or equal to 90 degrees. The inner cylinder rotation driver 322A can be an electric actuator, and the start or stop of the electric actuator can be controlled by a PLC or a single-chip microcomputer of the controller, and a pneumatic actuator or a hydraulic actuator can also be used.
所述筒体31a和内筒321A同轴线,筒体31a的两端嵌入滑动轴承311a与内筒两头构成转动副,方便内筒驱动器322A驱动内筒321A在筒体31a内滑动。The cylinder body 31a and the inner cylinder 321A are coaxial, and the two ends of the cylinder body 31a are embedded with sliding bearings 311a to form a rotating pair with the two ends of the inner cylinder, which is convenient for the inner cylinder driver 322A to drive the inner cylinder 321A to slide in the cylinder body 31a.
如图10所示,为了使得内筒321A在筒体31a内转动顺畅,外筒内壁和内筒外壁之间留有间隙,筒体31a的收球口301和出水口303、发球口302和进水口304中都嵌入连接环312a,连接环312a一端为平面,一端为马鞍口面,马鞍口面紧贴内筒外表面,连接环将外筒上的收球口、出水口、发球口和进水口分别内筒上的四个通口相连通,这样既能不影响内筒321A的转动,又能起到密封作用,以防止液体流出,防止发球腔和收球腔串水。所述马鞍口周边设有密封环313a,密封环313a与外筒内壁紧贴,控制极少的泄露量,防止第一内腔32101A和第二内腔32102A串水。该连接环312a、密封环313a和滑动轴承311a的材质不限,优先采用超高分子量聚乙烯或尼龙。As shown in Figure 10, in order to make the inner cylinder 321A rotate smoothly in the cylinder 31a, a gap is left between the inner wall of the outer cylinder and the outer wall of the inner cylinder. The connecting ring 312a is embedded in the nozzle 304. One end of the connecting ring 312a is flat and one end is the saddle mouth surface. The saddle mouth surface is close to the outer surface of the inner cylinder. The nozzles are connected to the four ports on the inner cylinder respectively, so that the rotation of the inner cylinder 321A is not affected, and the sealing function is also provided to prevent liquid from flowing out and prevent water from flowing into the ball receiving cavity and the ball receiving cavity. A sealing ring 313a is provided on the periphery of the saddle mouth, and the sealing ring 313a is in close contact with the inner wall of the outer cylinder to control minimal leakage and prevent the first inner cavity 32101A and the second inner cavity 32102A from watering. The materials of the connecting ring 312a, the sealing ring 313a and the sliding bearing 311a are not limited, and ultra-high molecular weight polyethylene or nylon are preferably used.
内筒321A内的内筒隔板32103A可采用固定方式设置在内筒内,例如焊接,也可采用活动方式设置在内筒内,例如插接和卡接。内筒隔板32103A可将内筒20的内腔均分为第一内腔32101A和第二内腔32102A。The inner cylinder partition 32103A in the inner cylinder 321A can be installed in the inner cylinder in a fixed manner, such as welding, or can be installed in the inner cylinder in a movable manner, such as plug-in and snap-on. The inner cylinder partition 32103A can equally divide the inner cavity of the inner cylinder 20 into a first inner cavity 32101A and a second inner cavity 32102A.
为了加工制作方便,处于筒体31a一侧壁上的收球口301和出水口303的轴线处于筒体31a的同一径向平面上;处于筒体31a另一侧壁上的发球口302和进水口304的轴线处于外筒的同一径向平面上;即收球口301和出水口303在一个径向平面上分层设置,发球口302和进水口304在另一个平面上分层设置;对应地,第一内腔32101A的内筒侧壁上的两个第一通口3211A的轴线处于内筒321A的同一径向面上;第二内腔32102A的内筒侧壁上的两个第二通口3212A的轴线处于内筒32 1A的同一径向面上,即两个第一通口3211A在一个径向平面上分层设置,两个第二通口3212A在另一个径向平面上分层设置。For the convenience of processing and manufacturing, the axis of the ball receiving port 301 and the water outlet 303 on one side wall of the cylinder 31a are on the same radial plane of the cylinder 31a; the ball opening 302 and the inlet on the other side wall of the cylinder 31a The axis of the nozzle 304 is on the same radial plane of the outer cylinder; that is, the ball receiving port 301 and the water outlet 303 are arranged in layers on one radial plane, and the ball opening 302 and the water inlet 304 are arranged in layers on another plane; correspondingly Ground, the axes of the two first ports 3211A on the inner cylinder side wall of the first inner cavity 32101A are on the same radial plane of the inner cylinder 321A; the two second holes on the inner cylinder side wall of the second inner cavity 32102A The axis of the port 3212A is on the same radial plane of the inner cylinder 32 1A, that is, the two first ports 3211A are arranged in layers on one radial plane, and the two second ports 3212A are divided on the other radial plane. Layer settings.
作为一种最佳的优选实施方式,如图10和图11所示,所述出水口303和进水口304的轴线处于同一直线上,出水口303和进水口304对称设置;一个第一通口3211A与一个第二通口3212A的轴线处于同一直线上;所述发球口302和收球口301的轴线处于同一直线上,发球口302和收球口301对称设置;另一个第一通口3211A与另一个第二通口3212A的轴线处于同一直线上,即筒体31a上的四个口的轴线处于同一径向面上,且筒体31a上两侧壁上的口对称设置,同时,内筒321A的四个口的轴线也处于同一径向面上,且内筒两侧壁上的第一通口3211A与第二通口3212A对称设置,这样在两个第一通口3211A分别与收球口301和出水口303对应,两个第二通口3212A分别与发球口302和进水口304对应,可进行收球和发球动作;在内筒旋转驱动器322A驱动内筒321A转动90度时,筒体31a上四个通口与内筒321A上的四个通口都不对应,在内筒旋转驱动器322A驱动内筒21转动180度时,两个第一通口3211A分别与发球口302和进水口304对应,两个第二通口3212A分别与收球口301和出水口303,又可继续同时进行收球和发球动作。另外,作为一种较佳的实施方式,该筒体31a上四个口的直径与内筒321A上四个口的直径相同。As a best preferred embodiment, as shown in Figures 10 and 11, the axes of the water outlet 303 and the water inlet 304 are on the same straight line, and the water outlet 303 and the water inlet 304 are symmetrically arranged; one first port The axes of 3211A and a second port 3212A are on the same straight line; the axes of the serving port 302 and the receiving port 301 are on the same straight line, and the serving port 302 and the receiving port 301 are arranged symmetrically; the other first port 3211A It is on the same straight line with the axis of the other second port 3212A, that is, the axes of the four ports on the cylinder 31a are on the same radial plane, and the ports on the two side walls of the cylinder 31a are arranged symmetrically. At the same time, the inner The axes of the four ports of the cylinder 321A are also on the same radial plane, and the first port 3211A and the second port 3212A on the two side walls of the inner cylinder are symmetrically arranged, so that the two first ports 3211A are connected to the receiving ports respectively. The ball port 301 corresponds to the water outlet 303, and the two second ports 3212A correspond to the serving port 302 and the water inlet 304 respectively, which can receive and serve the ball; when the inner cylinder rotating driver 322A drives the inner cylinder 321A to rotate 90 degrees, The four ports on the cylinder 31a do not correspond to the four ports on the inner cylinder 321A. When the inner cylinder 21 is rotated by the inner cylinder 21 by the inner cylinder rotation driver 322A, the two first ports 3211A are respectively connected to the service openings 302 and 321A. The water inlet 304 corresponds to the two second ports 3212A respectively with the ball receiving port 301 and the water outlet 303, and the ball receiving and serving actions can be continued at the same time. In addition, as a preferred embodiment, the diameter of the four ports on the cylinder 31a is the same as the diameter of the four ports on the inner cylinder 321A.
为了方便观察到收球和发球状态以及添加或取出胶球,所述筒体31a的一端形成视镜口314a,视镜口内设有视镜;所述内筒31A一端密封,另一端敞开,敞开一端与视镜口314a连通,方便加球和取球,靠近视镜口的隔板一端设有用于贴合在视镜上的密封条315A,以防止在内筒转动过程中出现液体渗漏的现象。In order to facilitate the observation of the receiving and serving states and the addition or removal of the rubber balls, one end of the cylinder 31a forms a sight glass port 314a, and a sight glass is provided in the sight glass port; one end of the inner cylinder 31A is sealed and the other end is open. The open end is connected to the sight glass port 314a, which is convenient for adding and fetching balls. The end of the partition close to the sight glass port is provided with a sealing strip 315A for fitting on the sight glass to prevent liquid leakage during the rotation of the inner cylinder. The phenomenon.
该卧式边发边收球水分离器的具体工作过程为:内筒旋转驱动器322A驱动内筒321A转动,内筒321A处于0度时,内筒321A上两个第一通口3211A与发球口302和进水口304对应且两个第二通口3212A与收球口301和出水口303对应;发球与收球同时进行,水流从进水口304和第二通口3212A流入第二内腔32102A,带动胶球从第二通口3212A和发球口302流出;胶球和水流从收球口301、第一通口3211A进入第一内腔32101A,胶球停留在第一内腔32101A,水流再从第一通口3211A和出水口303流出;在此次收球和发球结束后,内筒旋转驱动器322A驱动内筒 321A转动,内筒321A转动90度,内筒321A上的四个通口与筒体31a上的四个口都不对应,可打开视镜口进行添加胶球;内筒旋转驱动器驱动内筒321A转动180度时,内筒321A内两个第一通口3211A分别与发球口302和进水口304对应,两个第二通口3212A分别与收球口301和出水口303,即内筒21内的第一内腔32101A与第二内腔32102A交换位置,原本收球时停留的胶球作为下次发球时的胶球,方便下次收球和发球。The specific working process of the horizontal sending and receiving ball water separator is as follows: the inner tube rotating driver 322A drives the inner tube 321A to rotate. When the inner tube 321A is at 0 degrees, the two first ports 3211A and the serving port on the inner tube 321A 302 corresponds to the water inlet 304 and the two second ports 3212A correspond to the receiving port 301 and the water outlet 303; serving and receiving are performed at the same time, and water flows into the second cavity 32102A from the water intake 304 and the second port 3212A, Drive the rubber ball to flow out from the second port 3212A and the service port 302; the rubber ball and water flow enter the first cavity 32101A from the ball receiving port 301 and the first port 3211A, the rubber ball stays in the first cavity 32101A, and the water flows from the first cavity 32101A. The first port 3211A and the water outlet 303 flow out; after receiving and serving the ball, the inner cylinder rotating driver 322A drives the inner cylinder 321A to rotate, and the inner cylinder 321A rotates 90 degrees. The four ports on the inner cylinder 321A and the cylinder The four ports on the body 31a do not correspond to each other, and the sight glass port can be opened to add rubber balls; when the inner cylinder 321A is rotated by the inner cylinder 321A by 180 degrees, the two first ports 3211A in the inner cylinder 321A are respectively connected to the service port 302 Corresponding to the water inlet 304, the two second ports 3212A exchange positions with the ball receiving port 301 and the water outlet 303, that is, the first cavity 32101A and the second cavity 32102A in the inner cylinder 21, which originally stayed when the ball was received The glue ball is used as the glue ball for the next serve, which is convenient for receiving and serving the ball next time.
如图15所示,将端盖式胶球清洗机安装冷凝器、蒸发器或空调机组的一端,以对冷凝器、蒸发器或空调机组进行清洗。As shown in Figure 15, the end cap rubber ball cleaning machine is installed at one end of the condenser, evaporator or air conditioning unit to clean the condenser, evaporator or air conditioning unit.
图16至图24中的球水分离器都为立式边发边收球水分离器,该立式边发边收球水分离器30b包括罐体31b,罐体的内腔分为上腔3101b和下腔3102b,上腔3101b和下腔3102b之间设有第一控制阀3103b,上腔的罐体侧壁上设有收球口301和出水口303,下腔的罐体侧壁上设有发球口302和进水口304,罐体内腔中还设有用于防止胶球进入进水口和出水口的球水分离滤网305,进水口和出水口还都连接有用于控制出水口和进水口导通状态的进出水控制阀32,进出水控制阀32控制进水口304和出水口303都导通时时,进水口304与外部进水管导通,出水口303与外部出水管导通,第一控制阀3103b关闭,在收球时,胶球和水流从收球口301进入上腔3101b,胶球由于球水分离滤网305的作用停留在上腔3101b内,水流经过出水口303流入外部出水管;发球时,水流从进水口304进水,进入下腔3102b,带动下腔3102b内的胶球从发球口302流出,进出水控制阀32控制进水口304和出水口303断开时,发球和收球停止,第一控制阀3103b打开,处于上腔3101b内的胶球落入下腔3102b内,预备下一次的收球和发球。该罐体31b可竖直安放,也可倾斜安放,使得罐体31b的中心轴线与水平面的夹角α,0度≤α≤90度。作为一种优选实施方式,第一控制阀3103b为单向止回阀,进水口304和出水口303都处于导通状态时,由于从进水口304进入的都是高压水,而从出水口303流出的都是清洗完成后的低压水,使得下腔3102b的压力大于上腔3101b的压力,第一控制阀3103b关闭,而在收发球完成后,进水口304和出水口303都保持断开状态,第一控制阀3103b由于胶球的压力以及自身的重力而打开,处于上腔3101b内的胶球落入下腔3102b中。The ball water separators in Figures 16 to 24 are all vertical water separators for sending and receiving balls. The vertical water separator for sending and receiving balls 30b includes a tank body 31b. The inner cavity of the tank body is divided into an upper cavity. 3101b and the lower cavity 3102b, the upper cavity 3101b and the lower cavity 3102b are provided with a first control valve 3103b, the upper cavity is provided with a ball opening 301 and a water outlet 303 on the tank side wall, and the lower cavity is on the tank side wall It is provided with a serving port 302 and a water inlet 304. The inner cavity of the tank is also provided with a ball water separation filter 305 for preventing the rubber balls from entering the water inlet and the water outlet. The water inlet and the water outlet are also connected to control the water outlet and the water inlet. The water inlet and outlet control valve 32 in the state of the water inlet conduction, the inlet and outlet control valve 32 controls when the water inlet 304 and the water outlet 303 are both connected, the water inlet 304 is connected to the external water inlet pipe, and the water outlet 303 is connected to the external water outlet pipe. A control valve 3103b is closed. When the ball is collected, the rubber ball and water flow enter the upper cavity 3101b from the ball-receiving port 301. The rubber ball stays in the upper cavity 3101b due to the ball-water separation filter 305, and the water flows into the outside through the water outlet 303 Outlet pipe; when serving, the water flows from the water inlet 304 into the lower cavity 3102b, and drives the rubber balls in the lower cavity 3102b to flow out from the serving port 302. When the water inlet and outlet control valve 32 controls the water inlet 304 and the water outlet 303 to be disconnected, The serving and receiving are stopped, the first control valve 3103b is opened, and the rubber ball in the upper cavity 3101b falls into the lower cavity 3102b to prepare for the next receiving and serving. The tank 31b can be placed vertically or inclined, so that the included angle α between the central axis of the tank 31b and the horizontal plane is 0°≤α≤90°. As a preferred embodiment, the first control valve 3103b is a one-way check valve. When both the water inlet 304 and the water outlet 303 are in the conducting state, since the water entering from the water inlet 304 is high-pressure water, the water from the water outlet 303 The outflow is the low pressure water after cleaning, so that the pressure in the lower chamber 3102b is greater than the pressure in the upper chamber 3101b, the first control valve 3103b is closed, and after the ball is sent and received, the water inlet 304 and the water outlet 303 are kept open. , The first control valve 3103b is opened due to the pressure of the rubber ball and its own gravity, and the rubber ball in the upper cavity 3101b falls into the lower cavity 3102b.
如图16至图20为球水分离器的第二种优选实施方式,在该实施方式中,进出水控制阀32B包括外筒321B和置入外筒321B内的内筒322B,内筒322B内设有用于将内筒的内腔分为出水腔32201B和进水腔32202B的内筒分隔板3223B,出水腔32201B与出水口303连通,进水腔32202B与进水口304连通,内筒322B的出水腔侧壁上设有第一连通口3221B,内筒的进水腔侧壁上设有与第二连通口3222B,外筒321B的侧壁上设有与第一连通口对应的第三连通口3211B以及与第二连通口对应的第四连通口3212B,所述内筒322B还连接有用于驱动内筒在外筒内转动使得内筒上连通口与外筒上连通口对应或错开的内筒转动驱动器323B,在需要导通时,内筒转动驱动器323B驱动内筒322B转动,使得内筒322B上第一连通口3221B与外筒321B上的第三连通口3211B对应连通,内筒322B上的第二连通口3222B与外筒321B上的第四连通口3212B对应连通;而在需要断开时,内筒转动驱动器323B驱动内筒转动,使得内筒322B上连通口不与外筒321B上连通口对应,外筒321B上的连通口都被内筒322B的筒壁密封。所述内筒转动驱动器323B也可通过驱动外筒321B转动,来使得外筒321B上的连通口与内筒322B上的连通口对应或错开。该内筒转动驱动器323B可以选用电动执行器,电动执行器的启动或停止都可采用控制器的PLC或单片机来实现控制,也可选用气动执行器或液动执行器。Figures 16 to 20 show the second preferred embodiment of the ball water separator. In this embodiment, the water inlet and outlet control valve 32B includes an outer cylinder 321B and an inner cylinder 322B placed in the outer cylinder 321B. An inner cylinder partition plate 3223B is provided for dividing the inner cavity of the inner cylinder into a water outlet cavity 32201B and a water inlet cavity 32202B. The water outlet cavity 32201B is connected to the water outlet 303, and the water inlet cavity 32202B is connected to the water inlet 304. The side wall of the water outlet cavity is provided with a first communication port 3221B, the side wall of the water inlet cavity of the inner cylinder is provided with a second communication port 3222B, and the side wall of the outer cylinder 321B is provided with a third communication port corresponding to the first communication port. Port 3211B and a fourth communication port 3212B corresponding to the second communication port. The inner cylinder 322B is also connected with an inner cylinder for driving the inner cylinder to rotate in the outer cylinder so that the communication port on the inner cylinder corresponds to or is staggered with the communication port on the outer cylinder. Rotate the driver 323B. When it needs to be connected, the inner cylinder rotation driver 323B drives the inner cylinder 322B to rotate, so that the first communication port 3221B on the inner cylinder 322B communicates with the third communication port 3211B on the outer cylinder 321B. The second communication port 3222B is in corresponding communication with the fourth communication port 3212B on the outer cylinder 321B; and when it needs to be disconnected, the inner cylinder rotation driver 323B drives the inner cylinder to rotate, so that the communication port on the inner cylinder 322B does not communicate with the outer cylinder 321B Corresponding to the ports, the communication ports on the outer cylinder 321B are all sealed by the cylinder wall of the inner cylinder 322B. The inner cylinder rotation driver 323B can also drive the outer cylinder 321B to rotate, so that the communication ports on the outer cylinder 321B correspond to or stagger with the communication ports on the inner cylinder 322B. The inner cylinder rotation driver 323B can be an electric actuator, and the start or stop of the electric actuator can be controlled by the PLC or single-chip microcomputer of the controller, or a pneumatic actuator or a hydraulic actuator can be selected.
作为一种较佳的方式,第一连通口3221B与第二连通口3222B的轴线处于同一直线上,即第一连通口3221B和第二连通口3222B对称设置在内筒322B的两侧;第三连通3211B和第四连通口3212B的轴线处于同一直线上,即第三连通3211B和第四连通口3212B对称设置在外筒321B的两侧,这样在控制进水口304和出水口303导通时,内筒322B上第一连通口3221B与外筒321B上的第三连通口3211B对应连通,内筒322B上的第二连通口3222B与外筒321B上的第四连通口3212B对应连通;内筒转动驱动器323B驱动内筒322B转动90度时,内筒322B上连通口不与外筒321B上连通口对应,外筒321B上的连通口都被内筒322B的筒壁密封;内筒转动驱动器323B驱动内筒322B转动180度时,出水腔32201B和进水腔32202B相互转换180度,第一连通口3221B和第二连通口3222B相互转换180度,第三连通3211B和第四连通口3212B相互转换180度,内筒322B上连通口与外筒321B上 连通口又相互对应连通。As a preferred way, the axes of the first communication port 3221B and the second communication port 3222B are on the same straight line, that is, the first communication port 3221B and the second communication port 3222B are symmetrically arranged on both sides of the inner cylinder 322B; The axes of the communication 3211B and the fourth communication port 3212B are on the same straight line, that is, the third communication port 3211B and the fourth communication port 3212B are symmetrically arranged on both sides of the outer cylinder 321B, so that when the water inlet 304 and the water outlet 303 are controlled to be connected, the inner The first communication port 3221B on the cylinder 322B communicates with the third communication port 3211B on the outer cylinder 321B correspondingly, and the second communication port 3222B on the inner cylinder 322B communicates with the fourth communication port 3212B on the outer cylinder 321B correspondingly; the inner cylinder rotation driver When the 323B drives the inner cylinder 322B to rotate 90 degrees, the communication port on the inner cylinder 322B does not correspond to the communication port on the outer cylinder 321B, and the communication ports on the outer cylinder 321B are sealed by the cylinder wall of the inner cylinder 322B; the inner cylinder rotation driver 323B drives the inner cylinder When the cylinder 322B rotates 180 degrees, the water outlet cavity 32201B and the water inlet cavity 32202B convert 180 degrees to each other, the first communication port 3221B and the second communication port 3222B convert 180 degrees to each other, and the third communication port 3211B and the fourth communication port 3212B convert 180 degrees to each other , The upper communication port of the inner cylinder 322B and the upper communication port of the outer cylinder 321B are in communication with each other.
为了使得内筒322B在外筒321B内转动顺畅,所述外筒321B和内筒322B同轴线,外筒321B的两端嵌入滑动轴承与内筒两头构成转动副;外筒321B内壁和内筒322B外壁之间留有间隙,外筒322B的第三连通口3221B和第四连通口3222B中都嵌入连接环,连接环一端为平面,一端为马鞍口面,马鞍口面紧贴内筒外表面,连接环将外筒上的两个连通口分别与内筒上的两个连通口相连通,这样既能不影响内筒322B的转动,又能起到密封作用,以防止液体流出,防止出水腔32201B和进水腔32202B串水。所述马鞍口周边设有密封环,密封环与外筒内壁紧贴,控制极少的泄露量。该连接环、密封环和滑动轴承的材质不限,优先采用超高分子量聚乙烯或尼龙。In order to make the inner cylinder 322B rotate smoothly in the outer cylinder 321B, the outer cylinder 321B and the inner cylinder 322B are coaxial, the two ends of the outer cylinder 321B are embedded with sliding bearings and the two ends of the inner cylinder form a rotating pair; the inner wall of the outer cylinder 321B and the inner cylinder 322B There is a gap between the outer walls. The third connecting port 3221B and the fourth connecting port 3222B of the outer cylinder 322B are embedded in the connecting ring. One end of the connecting ring is flat and one end is the saddle mouth surface, which is close to the outer surface of the inner cylinder. The connecting ring connects the two communicating ports on the outer cylinder with the two communicating ports on the inner cylinder respectively, so as not to affect the rotation of the inner cylinder 322B, but also to play a sealing role to prevent liquid from flowing out and prevent the water outlet cavity 32201B and 32202B water inlet cavity string water. A sealing ring is arranged on the periphery of the saddle mouth, and the sealing ring is in close contact with the inner wall of the outer cylinder to control a very small amount of leakage. The material of the connecting ring, sealing ring and sliding bearing is not limited, and ultra-high molecular weight polyethylene or nylon is preferred.
作为一种优选实施方式,所述罐体31b上设有总导通口311b,总导通口311b内设有通口间隔板3111b,通口间隔板3111b将总导通口311b分为出水口303和进水口304,球水分离滤网305可设置在总导通口311b内以防止胶球进入。在进水口和出水口处于导通状态时,通口间隔板3111b与内筒分隔板3223b平齐。As a preferred embodiment, the tank body 31b is provided with a total conduction port 311b, the total conduction port 311b is provided with a through port spacer 3111b, and the through port partition plate 3111b divides the total conduction port 311b into water outlets. 303 and the water inlet 304, the ball-water separation filter 305 can be arranged in the total conduction port 311b to prevent the entry of rubber balls. When the water inlet and the water outlet are in a conducting state, the opening partition plate 3111b is flush with the inner cylinder partition plate 3223b.
所述内筒322B的一端封闭,内筒的另一端开口;内筒的封闭端与内筒旋转驱动器连接,内筒的开口端以及隔板上设有密封条,以防止在内筒转动过程中出现液体渗漏的现象。本实施方式中的密封条、连接环、密封环和滑动轴承与球水分离器第一种实施方式中的密封条315a、连接环312a、密封环313a和滑动轴承311a结构相同。One end of the inner cylinder 322B is closed, and the other end of the inner cylinder is open; the closed end of the inner cylinder is connected with the inner cylinder rotation driver, and the open end of the inner cylinder and the partition are provided with sealing strips to prevent the inner cylinder from rotating. There is liquid leakage. The sealing strip, connecting ring, sealing ring and sliding bearing in this embodiment have the same structure as the sealing strip 315a, connecting ring 312a, sealing ring 313a and sliding bearing 311a in the first embodiment of the ball water separator.
为了方便观察到收球和发球状态以及添加或取出胶球,所述下腔3102b的侧壁上还设有用于放胶球和观察发球状态的视镜口312b,视镜口312b处于发球口302上方,可方便放胶球进入下腔3102b内,也能观察出球状态。In order to facilitate the observation of the receiving and serving state and the addition or removal of the rubber ball, the side wall of the lower cavity 3102b is also provided with a view mirror port 312b for placing the rubber ball and observing the serving state, and the view mirror port 312b is at the service port 302 Above, it is convenient to put the rubber ball into the lower cavity 3102b, and the state of the ball can also be observed.
所述下腔3102b分为第一腔31021b和第二腔31022b,第一腔31021b和第二腔31022b之间设有第二控制阀3104b,第一腔1021的侧壁上设有视镜口312B,发球口302处于第二腔31022b的侧壁上,在向下腔3102b放胶球时,打开视镜口312B,第二控制阀3104b关闭,胶球处于第一腔31021b内;而在发球时,第二控制阀3104b打开,胶球和从进水口304进入的水流进入第二腔31022b,从发球口302流出。作为一种优选实施方式,所述第二控制阀3104b为单向止回阀,在进行放球时, 进水口304为关闭状态,而发球口302与外部设备连通,第二腔31022b的压力大于第一腔31021b的压力,第二控制阀3104b自动关闭;而在进行收发球时,进水口304处于连通状态,水流、胶球以及阀门自身的重力,第二控制阀3104b打开。The lower cavity 3102b is divided into a first cavity 31021b and a second cavity 31022b. A second control valve 3104b is provided between the first cavity 31021b and the second cavity 31022b. The side wall of the first cavity 1021 is provided with a mirror port 312B. , The serving port 302 is located on the side wall of the second cavity 31022b. When the rubber ball is placed in the lower cavity 3102b, the view mirror port 312B is opened, the second control valve 3104b is closed, and the rubber ball is in the first cavity 31021b; , The second control valve 3104b is opened, and the rubber ball and the water flow entering from the water inlet 304 enter the second cavity 31022b, and flow out from the serving port 302. As a preferred embodiment, the second control valve 3104b is a one-way check valve. When the ball is discharged, the water inlet 304 is in a closed state, and the ball serving port 302 is in communication with external equipment, and the pressure in the second cavity 31022b is greater than The pressure in the first cavity 31021b automatically closes the second control valve 3104b; and when the ball is sent or received, the water inlet 304 is in a connected state, and the second control valve 3104b is opened by the water flow, the rubber ball and the gravity of the valve itself.
该立式边发边收球水分离器的工作过程具体为:1)内筒转动驱动器323B驱动内筒322B转动,使得内筒322B上第一连通口3221B与外筒321B上的第三连通口3211B对应连通,内筒322B上的第二连通口3222B与外筒321B上的第四连通口3212B对应连通,进水口304和出水口303都处于导通状态,第一控制阀3103b在上腔与下腔压差的作用下关闭,收球时,胶球和水流从收球口301进入上腔3101b,胶球由于球水分离滤网305的作用停留在上腔3101b内,水流经过出水口303流入外部出水管;发球时,水流从进水口304进水,进入下腔3102b,带动下腔3102b内的胶球从发球口302流出;2)内筒转动驱动器323B驱动内筒322B转动,内筒322B上连通口不与外筒321B上连通口对应,外筒321B上的连通口都被内筒322B的筒壁密封,第一控制阀3103b由于胶球的压力以及自身的重力而打开,处于上腔3101b内的胶球落入下腔3102b中,以备下一次的收发球动作。The working process of the vertical water separator with sending and receiving balls is as follows: 1) The inner cylinder rotation driver 323B drives the inner cylinder 322B to rotate, so that the first communication port 3221B on the inner cylinder 322B and the third communication port on the outer cylinder 321B 3211B is correspondingly communicated, the second communication port 3222B on the inner cylinder 322B is correspondingly communicated with the fourth communication port 3212B on the outer cylinder 321B, the water inlet 304 and the water outlet 303 are both in a conducting state, and the first control valve 3103b is connected to the upper cavity The lower cavity is closed under the action of the pressure difference. When the ball is collected, the rubber ball and water flow enter the upper cavity 3101b from the ball receiving port 301. The rubber ball stays in the upper cavity 3101b due to the ball-water separation filter 305, and the water flows through the water outlet 303 Flow into the external outlet pipe; when serving, the water flows in from the water inlet 304 and enters the lower cavity 3102b, driving the rubber balls in the lower cavity 3102b to flow out from the serving port 302; 2) The inner cylinder rotation driver 323B drives the inner cylinder 322B to rotate, and the inner cylinder The communication port on the 322B does not correspond to the communication port on the outer cylinder 321B. The communication ports on the outer cylinder 321B are all sealed by the cylinder wall of the inner cylinder 322B. The first control valve 3103b is opened due to the pressure of the rubber ball and its own gravity. The rubber ball in the cavity 3101b falls into the lower cavity 3102b to prepare for the next ball sending and receiving action.
如图21至图24为球水分离器的第三种优选实施方式,该实施方式的球水分离器与第二种实施方式的球水分离器的结构大体相同,区别在于:所述进出水控制阀32C包括用于控制进水口通断的第一电动两通阀321C以及用于控制出水口通断的第二电动两通阀322C。图23和图24为图22的原理示意图,在进行发球和收球时,第一电动两通阀321C和第二电动两通阀322C控制进水口304和出水口303导通,第一控制阀3103b在上腔与下腔压差的作用下关闭,收球时,胶球和水流从收球口301B进入上腔3101b,胶球由于球水分离滤网305的作用停留在上腔3101b内,水流经过出水口303流入外部出水管;发球时,水流从进水口304进水,进入下腔3102b,带动下腔3102b内的胶球从发球口302流出;第一电动两通阀321C和第二电动两通阀322C控制进水口303和出水口303断开,第一控制阀3103b由于胶球的压力以及自身的重力而打开,处于上腔3101b内的胶球落入下腔3102b中,以备下一次的收发球动作。Figures 21 to 24 show the third preferred embodiment of the ball water separator. The ball water separator of this embodiment has the same structure as the ball water separator of the second embodiment. The difference lies in the following: The control valve 32C includes a first electric two-way valve 321C for controlling the on and off of the water inlet and a second electric two-way valve 322C for controlling the on and off of the water outlet. Figures 23 and 24 are schematic diagrams of the principle of Figure 22. When serving and receiving the ball, the first electric two-way valve 321C and the second electric two-way valve 322C control the water inlet 304 and the water outlet 303 to conduct, and the first control valve 3103b is closed under the effect of the pressure difference between the upper cavity and the lower cavity. When the ball is received, the rubber ball and water flow enter the upper cavity 3101b from the ball receiving port 301B, and the rubber ball stays in the upper cavity 3101b due to the action of the ball-water separation filter 305. The water flows through the water outlet 303 into the external water outlet pipe; when serving, the water flows in from the water inlet 304 and enters the lower cavity 3102b, driving the rubber balls in the lower cavity 3102b to flow out from the serving port 302; the first electric two-way valve 321C and the second electric two-way valve 321C The electric two-way valve 322C controls the water inlet 303 and the water outlet 303 to be disconnected. The first control valve 3103b opens due to the pressure of the rubber ball and its own gravity. The rubber ball in the upper cavity 3101b falls into the lower cavity 3102b for preparation The next move to send and receive the ball.
图25至图37中的球水分离器为卧式先发后收球水分离器,该卧式先发后收球水 分离器30c包括外筒31c,外筒31c的一侧壁上设有收球口301和出水口303,外筒31c的另一侧壁上设有发球口302和进水口304,进水口304和出水口303都连通有用于控制进水口和出水口通断的进出水控制阀32;所述球水分离器还包括有用于防止胶球进入出水口和进水口的球水分离滤网305,在进出水控制阀32控制出水口303导通时,水流和胶球从收球口301进入,经过球水分离滤网305的作用,水流从出水口303流出,而胶球停留在外筒31c内;而进出水控制阀32控制进水口304导通时,水流从进水口304进入外筒31c内,水流带动外筒31c内的胶球从发球口302发出,这样发球状态与收球状态可随时转换,整体结构简单,尺寸缩小,加工制作简单,节省能耗。所述外筒31c可水平安放使得外筒的中心轴线与水平面平齐,也可将外筒31c倾斜安放,使得外筒31c的中心轴线与水平面的夹角α小于等于90度。The ball water separator in FIGS. 25 to 37 is a horizontal first serve and then collect ball water separator. The horizontal first serve and then collect ball water separator 30c includes an outer cylinder 31c, and one side wall of the outer cylinder 31c is provided with The ball receiving port 301 and the water outlet 303. The other side wall of the outer cylinder 31c is provided with a ball opening 302 and a water inlet 304. Both the water inlet 304 and the water outlet 303 are connected with water inlet and outlet for controlling the opening and closing of the water inlet and the water outlet. Control valve 32; the ball water separator also includes a ball water separation filter 305 used to prevent rubber balls from entering the water outlet and water inlet, when the water inlet and outlet control valve 32 controls the water outlet 303 to conduct, the water flow and the rubber ball from The ball-receiving port 301 enters, and through the action of the ball-water separation filter 305, the water flows out from the water outlet 303, while the rubber ball stays in the outer cylinder 31c; and when the water inlet and outlet control valve 32 controls the water inlet 304 to conduct, the water flows from the water inlet 304 enters the outer cylinder 31c, and the water flow drives the rubber balls in the outer cylinder 31c to be sent out from the serving port 302, so that the serving state and the receiving state can be changed at any time. The overall structure is simple, the size is reduced, the processing is simple, and energy consumption is saved. The outer cylinder 31c can be placed horizontally so that the central axis of the outer cylinder is flush with the horizontal plane, or the outer cylinder 31c can be placed obliquely so that the included angle α between the central axis of the outer cylinder 31c and the horizontal plane is less than or equal to 90 degrees.
为了方便观察到收球和发球状态,所述外筒31c上还设有视镜口311c,可从视镜口311c观察到收球和发球状态,也能打开视镜口311c向外筒内增添或取出胶球。In order to facilitate the observation of the receiving and serving status, the outer cylinder 31c is also provided with a view mirror port 311c, which can be observed from the view mirror port 311c, and the view mirror port 311c can also be opened to add to the outer cylinder Or take out the glue ball.
图25至图28,为本发明提供的球水分离器的第四种优选实施方式,在该实施方式中,进出水控制阀32D包括置入外筒31c内的内筒321D,内筒321D的侧壁上设有两个第一通口3211D,内筒的内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网305,内筒连接有用于驱动内筒在外筒内转动使得两个第一通口与发球口和进水口对应或两个第一通口与收球口和出水口对应的内筒旋转驱动器322D,在内筒旋转驱动器322D驱动内筒321D转动,在内筒321D上的两个第一通口3211D分别与收球口301和出水口303对应时,成收球状态,水流带动胶球从收球口301进入,穿过与收球口301对应的一个第一通口3211D进入内筒321D的内腔,经过分离网305的作用,水流穿过分离网从另一第一通口3211D进入出水口303流出,胶球停留在内筒的内腔内;在内筒321A上的两个第一通口3211D分别与发球口302和进水口304对应时,成发球状态,水流从进水口304进入,穿过与进水口304对应的另一个第一通口3211D,进入内筒321D的内腔,带动内筒321D内的胶球穿过一个第一通口3211D,从发球口302流出,这样发球状态与收球状态可随时转换。该内筒转动驱动器322D可以选用电动执行器,电动执行器的启动或 停止都可采用控制器的PLC或单片机来实现控制,也可选用气动执行器或液动执行器。Figures 25 to 28 are the fourth preferred embodiment of the ball water separator provided by the present invention. In this embodiment, the water inlet and outlet control valve 32D includes an inner tube 321D inserted into the outer tube 31c, and an inner tube 321D There are two first openings 3211D on the side wall. The inner cavity of the inner cylinder is provided with a ball water separation filter 305 for preventing the rubber balls from entering the water outlet and the water inlet. The inner cylinder is connected to drive the inner cylinder in the outer cylinder. Rotate so that the inner cylinder rotary driver 322D corresponding to the two first ports and the water inlet or the two first ports corresponds to the ball receiving port and the water outlet, the inner cylinder rotary driver 322D drives the inner cylinder 321D to rotate, When the two first ports 3211D on the inner cylinder 321D correspond to the ball receiving port 301 and the water outlet 303, respectively, the ball is in the state of receiving the ball. The water flow drives the rubber ball into the ball receiving port 301 and passes through the ball corresponding to the ball receiving port 301. A first port 3211D enters the inner cavity of the inner cylinder 321D. After the separation net 305, the water flows through the separation net and enters the water outlet 303 from the other first port 3211D, and the rubber ball stays in the inner cavity of the inner cylinder. ; When the two first ports 3211D on the inner cylinder 321A correspond to the serving port 302 and the water inlet 304 respectively, they are in a serving state, and the water flow enters from the water inlet 304 and passes through another first port corresponding to the water inlet 304 The port 3211D enters the inner cavity of the inner cylinder 321D, and drives the rubber ball in the inner cylinder 321D to pass through a first port 3211D and flow out from the serving port 302, so that the serving state and the receiving state can be switched at any time. The inner cylinder rotation driver 322D can be an electric actuator. The start or stop of the electric actuator can be controlled by the controller's PLC or single-chip microcomputer, or a pneumatic actuator or a hydraulic actuator.
该球水分离滤网305处于内筒321D的内腔中,可设置在与进水口304或出水口303对应的一个第一通口3211D位置,以防止胶球在收球状态时穿过该第一通口3211D进入出水口303,在发球状态时穿过该第一通口3211D进入进水口304。The ball water separation filter 305 is located in the inner cavity of the inner cylinder 321D, and can be set at a first port 3211D corresponding to the water inlet 304 or the water outlet 303 to prevent the rubber ball from passing through the first port in the state of receiving the ball. A port 3211D enters the water outlet 303, and passes through the first port 3211D to enter the water inlet 304 in the serving state.
为了使得内筒321D在外筒31c内转动顺畅,所述外筒31c和内筒321D同轴线,外筒31c的两端嵌入滑动轴承与内筒两头构成转动副;外筒31c内壁和内筒321D外壁之间留有间隙,外筒31c的收球口301、出水口303、发球口302和进水口304中都嵌入连接环,连接环一端为平面,一端为马鞍口面,马鞍口面紧贴内筒外表面,连接环将内筒321D上通口与外筒31c上对应的开口相连通,这样既能不影响内筒321D的转动,又能起到密封作用,以防止液体流出。所述马鞍口周边设有密封环,密封环与外筒内壁紧贴,控制极少的泄露量。该连接环、密封环和滑动轴承的材质不限,优先采用超高分子量聚乙烯或尼龙。本实施方式中的连接环、密封环和滑动轴承与球水分离器第一种实施方式中的连接环312a、密封环313a和滑动轴承311a结构相同。In order to make the inner cylinder 321D rotate smoothly in the outer cylinder 31c, the outer cylinder 31c and the inner cylinder 321D are coaxial, the two ends of the outer cylinder 31c are embedded with sliding bearings and the two ends of the inner cylinder form a rotating pair; the inner wall of the outer cylinder 31c and the inner cylinder 321D There is a gap between the outer walls. The ball receiving port 301, the water outlet 303, the ball opening 302 and the water inlet 304 of the outer cylinder 31c are all embedded in the connecting ring. One end of the connecting ring is flat and one end is the saddle mouth surface. On the outer surface of the inner cylinder, a connecting ring connects the upper opening of the inner cylinder 321D with the corresponding opening on the outer cylinder 31c, so that the rotation of the inner cylinder 321D is not affected, and the sealing function can also be used to prevent liquid from flowing out. A sealing ring is arranged around the saddle mouth, and the sealing ring is in close contact with the inner wall of the outer cylinder to control the amount of leakage. The material of the connecting ring, sealing ring and sliding bearing is not limited, and ultra-high molecular weight polyethylene or nylon is preferred. The connecting ring, the sealing ring and the sliding bearing in this embodiment have the same structure as the connecting ring 312a, the sealing ring 313a and the sliding bearing 311a in the first embodiment of the ball water separator.
作为一种优选实施方式,处于外筒31c一侧壁上的收球口301和出水口303的轴线处于外筒的同一径向平面上;处于外筒31c另一侧壁上的发球口302和进水口304的轴线处于外筒的同一径向平面上;处于内筒321D侧壁上的两个第一通口3211D处于内筒的同一径向平面上,这样在内筒321D转动时,方便调整两个第一通口的对应状态,也就是方便调整收球状态或发球状态。As a preferred embodiment, the axis of the ball receiving port 301 and the water outlet 303 on one side wall of the outer cylinder 31c are on the same radial plane of the outer cylinder; the ball opening 302 and the water outlet 303 on the other side wall of the outer cylinder 31c are The axis of the water inlet 304 is on the same radial plane of the outer cylinder; the two first ports 3211D on the side wall of the inner cylinder 321D are on the same radial plane of the inner cylinder, so that it is convenient to adjust when the inner cylinder 321D rotates. The corresponding state of the two first ports is to facilitate the adjustment of the receiving state or the serving state.
作为较佳的实施方式,所述出水口303和进水口304的轴线处于同一直线上,即出水口303和进水口304对称设置;所述发球口302和收球口301的轴线处于同一直线上,即收球口301和发球口302对称设置;所述出水口303、进水口304、收球口301和发球口302的轴线都处于同一平面上;处于内筒321D侧壁上的两个第一通口3211D处于内筒的同一径向平面上。As a preferred embodiment, the axes of the water outlet 303 and the water inlet 304 are on the same straight line, that is, the water outlet 303 and the water inlet 304 are symmetrically arranged; the axes of the ball opening 302 and the receiving outlet 301 are on the same straight line , That is, the receiving port 301 and the serving port 302 are symmetrically arranged; the axes of the water outlet 303, the water inlet 304, the receiving port 301, and the serving port 302 are all on the same plane; the two second sides on the side wall of the inner cylinder 321D A port 3211D is located on the same radial plane of the inner cylinder.
该卧式先发后收球水分离器的工作过程具体为:1)发球状态:内筒旋转驱动器322D驱动内筒321D转动,在内筒321D上的两个第一通口3211D分别与发球口302和进水口304对应时,成发球状态,水流从进水口304进入,穿过与进水口304 对应的另一个第一通口3211D,进入内筒321D的内腔,带动内筒321D内的胶球穿过一个第一通口3211D,从发球口302流出;2)收球状态:内筒旋转驱动器322D驱动内筒321D转动,内筒321D上的两个第一通口3211D分别与收球口301和出水口303对应,成收球状态,水流带动胶球从收球口301进入,穿过与收球口301对应的一个第一通口3211D进入内筒321D的内腔,经过球水分离滤网305的作用,水流穿过分离网从另一第一通口3211D进入出水口303流出,胶球停留在内筒321D的内腔内。The working process of the horizontal first serve and then receive ball water separator is specifically as follows: 1) Serving state: the inner cylinder rotating driver 322D drives the inner cylinder 321D to rotate, and the two first ports 3211D on the inner cylinder 321D are respectively connected to the serving port When 302 corresponds to the water inlet 304, it is in a serving state. The water flow enters from the water inlet 304, passes through another first port 3211D corresponding to the water inlet 304, enters the inner cavity of the inner cylinder 321D, and drives the glue in the inner cylinder 321D. The ball passes through a first port 3211D and flows out from the serving port 302; 2) Receiving state: the inner cylinder rotating driver 322D drives the inner cylinder 321D to rotate, and the two first ports 3211D on the inner cylinder 321D are respectively connected to the receiving port 301 corresponds to the water outlet 303, and the ball is in the state of receiving the ball. The water flow drives the rubber ball to enter from the receiving port 301, passing through a first port 3211D corresponding to the receiving port 301 into the inner cavity of the inner cylinder 321D, and passing the ball water separation With the function of the filter screen 305, the water flows through the separation screen and enters the water outlet 303 from the other first port 3211D and flows out, and the rubber ball stays in the inner cavity of the inner cylinder 321D.
图29至图31,为本发明提供的球水分离器的第五种优选实施方式,该实施方式的球水分离器与第四种实施方式的球水分离器的结构大体相同,区别在于:所述进出水控制阀32E包括置入外筒31c内的内筒321E,内筒321E的内腔与外筒31c内腔连通,外筒31c内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网305,内筒321E的侧壁上设有一个第一通口3211E,内筒321E连接有用于驱动内筒在外筒内转动使得第一通口与进水口对应或第一通口与出水口对应的内筒旋转驱动器322E。该内筒转动驱动器322E可以选用电动执行器,电动执行器的启动或停止都可采用控制器的PLC或单片机来实现控制,也可选用气动执行器或液动执行器。Figures 29 to 31 are the fifth preferred embodiment of the spherical water separator provided by the present invention. The structure of the spherical water separator in this embodiment is substantially the same as the spherical water separator in the fourth embodiment, and the difference lies in: The water inlet and outlet control valve 32E includes an inner cylinder 321E inserted into the outer cylinder 31c. The inner cavity of the inner cylinder 321E communicates with the inner cavity of the outer cylinder 31c. The ball water separation filter screen 305 of the nozzle, the side wall of the inner cylinder 321E is provided with a first port 3211E, and the inner cylinder 321E is connected to drive the inner cylinder to rotate in the outer cylinder so that the first port corresponds to the water inlet or the first The inner cylinder rotation driver 322E corresponding to the port and the water outlet. The inner cylinder rotating driver 322E can be an electric actuator, and the start or stop of the electric actuator can be controlled by the PLC or single-chip microcomputer of the controller, or a pneumatic actuator or a hydraulic actuator can be selected.
所述外筒31c由第一外筒3101c和第二外筒3102c密封对接形成,第一外筒3101c上设有出水口303和进水口304,第二外筒3102c上设有收球口301和发球口302,第二外筒3102c的内腔内设有防止胶球进入出水口和进水口的球水分离滤网305,内筒321E处于第一外筒3101c内,内筒的内腔与第二外筒3102c的内腔连通,在内筒旋转驱动器322E驱动内筒321E转动,在内筒321E上的第一通口3211E与出水口303对应时,成收球状态,水流带动胶球从收球口301直接进入第二外筒3102c的内腔中,经过球水分离滤网305的作用,水流穿过球水分离滤网305进入内筒321E的内腔,再穿过第一通口3211E,从出水口303流出,胶球停留在内筒的内腔内;在内筒321E上的第一通口3211E和进水口304对应时,成发球状态,水流从进水口304进入,穿过内筒321E上的第一通口3211E,进入内筒321E的内腔,再进入第二外筒的内腔,带动第二外筒3102c的内腔内的胶球从发球口302流出,这样发球状态与收球状态可随时转换。The outer cylinder 31c is formed by a first outer cylinder 3101c and a second outer cylinder 3102c in a sealed connection. The first outer cylinder 3101c is provided with a water outlet 303 and a water inlet 304, and the second outer cylinder 3102c is provided with a ball receiving port 301 and Serving port 302, the inner cavity of the second outer cylinder 3102c is provided with a ball water separation filter 305 to prevent the rubber balls from entering the water outlet and the water inlet. The inner cylinder 321E is located in the first outer cylinder 3101c. The inner cavities of the two outer cylinders 3102c are connected. The inner cylinder rotating driver 322E drives the inner cylinder 321E to rotate. When the first port 3211E on the inner cylinder 321E corresponds to the water outlet 303, the ball will be in the state of closing, and the water flow drives the rubber ball from the retracted state. The ball port 301 directly enters the inner cavity of the second outer cylinder 3102c. After the ball water separation filter 305, the water flow passes through the ball water separation filter 305 into the inner cavity of the inner cylinder 321E, and then passes through the first port 3211E , Flows out from the water outlet 303, and the rubber ball stays in the inner cavity of the inner cylinder; when the first port 3211E on the inner cylinder 321E corresponds to the water inlet 304, it is in a serving state, and the water flow enters from the water inlet 304 and passes through the inner cylinder. The first port 3211E on the cylinder 321E enters the inner cavity of the inner cylinder 321E, and then enters the inner cavity of the second outer cylinder, and drives the rubber balls in the inner cavity of the second outer cylinder 3102c to flow out from the serving port 302, thus serving the ball. The state of receiving and receiving the ball can be changed at any time.
图32至图34,为本发明提供的球水分离器的第六种优选实施方式,该实施方式的球水分离器与第四种实施方式的球水分离器的结构大体相同,区别在于:所述进出水控制阀32F包括用于控制进水口304通断的第一电动两通阀321F以及用于控制出水口303通断的第二电动两通阀322F;外筒内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网305,在第二电动两通阀322F与出水口303导通时,成收球状态,水流带动胶球从收球口301直接进入外筒31c的内腔,经过球水分离滤网305的作用,水流穿过球水分离滤网305从出水口303流出,胶球停留在外筒的内腔内;第一电动两通阀321F控制进水口304导通时,成发球状态,水流从进水口304进入,进入外筒31c的内腔,带动外筒31c的内腔内的胶球从发球口302流出,这样发球状态与收球状态可随时转换。Figures 32 to 34 show the sixth preferred embodiment of the spherical water separator provided by the present invention. The structure of the spherical water separator in this embodiment is substantially the same as the spherical water separator in the fourth embodiment, and the difference lies in: The water inlet and outlet control valve 32F includes a first electric two-way valve 321F for controlling the on and off of the water inlet 304 and a second electric two-way valve 322F for controlling the on and off of the water outlet 303; The ball water separation filter 305 that prevents the rubber ball from entering the water outlet and the water inlet. When the second electric two-way valve 322F is connected to the water outlet 303, the ball is in the state of collecting the ball, and the water flow drives the rubber ball directly into the outside from the ball collecting port 301. The inner cavity of the cylinder 31c, through the action of the ball-water separation filter 305, the water flows through the ball-water separation filter 305 from the water outlet 303, and the rubber ball stays in the inner cavity of the outer cylinder; the first electric two-way valve 321F controls the inlet When the nozzle 304 is turned on, it is in the serving state. The water flow enters from the water inlet 304 and enters the inner cavity of the outer cylinder 31c, driving the rubber balls in the inner cavity of the outer cylinder 31c to flow out from the serving port 302, so that the serving state and the receiving state can be Convert at any time.
图35至图37,为本发明提供的球水分离器的第七种优选实施方式,该实施方式的球水分离器与第四种实施方式的球水分离器的结构大体相同,区别在于:所述进出水控制阀32G为电动三通阀,进水口304和出水口303相连通设置在外筒31c的一端部形成连通口312c,电动三通阀的第一个阀口321G连通外部进水管,第二个阀口322G连通外部出水管,第三个阀口323G与连通口312c密封对接;外筒31c内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网305,电动三通阀控制第二个阀口322G导通时,为收球状态,水流带动胶球从收球口301直接进入外筒31c的内腔,经过球水分离滤网305的作用,水流穿过球水分离滤网305,经过连通口312c和第三个阀口323G,从第二个阀口322G流出,胶球停留在外筒的内腔内;电动三通阀控制第一个阀口321G导通时,为收球状态,水流从第一阀口321G进入,经过第三个阀口323G和连通口312c,进入外筒31c的内腔,带动外筒31c的内腔内的胶球从发球口302流出,这样发球状态与收球状态可随时转换。Figures 35 to 37 show the seventh preferred embodiment of the spherical water separator provided by the present invention. The structure of the spherical water separator in this embodiment is substantially the same as the spherical water separator in the fourth embodiment, and the difference lies in: The water inlet and outlet control valve 32G is an electric three-way valve. The water inlet 304 and the water outlet 303 are connected and arranged at one end of the outer cylinder 31c to form a communication port 312c. The first valve port 321G of the electric three-way valve is connected to an external water inlet pipe. The second valve port 322G is connected to the external water outlet pipe, and the third valve port 323G is in sealed butt connection with the communicating port 312c; the inner cavity of the outer cylinder 31c is provided with a ball-water separation filter 305 for preventing rubber balls from entering the water outlet and water inlet. When the electric three-way valve controls the second valve port 322G to conduct, it is in the state of receiving the ball. The water flow drives the rubber ball from the receiving port 301 directly into the inner cavity of the outer cylinder 31c. After the ball water separation filter 305, the water flows through. The ball water separation filter 305 passes through the communication port 312c and the third valve port 323G, and flows out from the second valve port 322G. The rubber ball stays in the inner cavity of the outer cylinder; the electric three-way valve controls the first valve port 321G When conducting, it is in the state of receiving the ball. The water flow enters from the first valve port 321G, passes through the third valve port 323G and the communication port 312c, enters the inner cavity of the outer cylinder 31c, and drives the rubber balls in the inner cavity of the outer cylinder 31c from The serving port 302 flows out, so that the serving state and the receiving state can be switched at any time.
图38至图48中的球水分离器为立式先发后收球水分离器,立式先发后收球水分离器30d包括罐体31d,罐体31d的内腔分为上腔3101d和下腔3102d,上腔的罐体侧壁上设有收球口301,下腔的罐体侧壁上设有发球口302,发球口302处于收球口301的下方,发球口302内设有用于在收球口进球时防止胶球流出的第一控制阀131;罐体31d上用于出水的出水口303和用于进水的进水口304,罐体31d内还 设有用于防止胶球进入的球水分离滤网305,进水口和出水口都连通有用于控制进水口导通形成发球状态或导通口出水导通形成收球状态的进出水控制阀32,在进出水控制阀32控制出水口303导通时,水流和胶球从收球口301进入,经过球水分离滤网30的作用,水流从出水口303流出,而胶球从上腔3101d落入下腔3102d内;而进出水控制阀32控制进水口304导通时,水流从进水口304进入下腔3102d内,水流带动下腔3102d内的胶球从发球口302发出,这样发球状态与收球状态可随时转换,整体结构简单,尺寸缩小,加工制作简单,节省能耗。所述罐体31d可竖直安放,使得罐体31d的中心轴线与水平面垂直,也可将罐体31d倾斜安放,使得罐体31d的中心轴线与水平面的夹角α,0度≤α≤90度。The ball water separator in Figures 38 to 48 is a vertical first serve and then collect ball water separator. The vertical first serve and then ball water separator 30d includes a tank body 31d, and the inner cavity of the tank body 31d is divided into an upper cavity 3101d And the lower cavity 3102d, the upper cavity is provided with a receiving opening 301 on the side wall of the tank body, the lower cavity is provided with a serving opening 302, the serving opening 302 is located below the receiving opening 301, and the serving opening 302 is provided inside There is a first control valve 131 used to prevent the rubber ball from flowing out when the ball is scored at the receiving opening; the water outlet 303 for water outlet and the water inlet 304 on the tank body 31d are also provided for preventing The ball water separation filter 305 into which the rubber ball enters, the water inlet and the water outlet are connected with an inlet and outlet control valve 32 for controlling the water inlet to be connected to form a ball-serving state or the water outlet from the conducting port to form a ball-retracting state. When the valve 32 controls the water outlet 303 to be turned on, the water flow and the rubber ball enters from the ball receiving port 301. After the ball water separation filter 30, the water flow flows out of the water outlet 303, and the rubber ball falls from the upper cavity 3101d into the lower cavity 3102d. When the water inlet and outlet control valve 32 controls the water inlet 304 to be turned on, the water flow enters the lower cavity 3102d from the water inlet 304, and the water flow drives the rubber ball in the lower cavity 3102d to be sent out from the service port 302, so that the serving state and the receiving state can be It can be changed at any time, the overall structure is simple, the size is reduced, the processing is simple, and the energy consumption is saved. The tank body 31d can be placed vertically so that the center axis of the tank body 31d is perpendicular to the horizontal plane, or the tank body 31d can be placed obliquely so that the angle between the center axis of the tank body 31d and the horizontal plane is α, 0 degrees≤α≤90 degree.
图38至图42,为本发明提供的球水分离器的第八种优选实施方式,在该实施方式中,所述罐体31d上的进水口304和出水口303相连通形成一个连通口312d;所述进出水控制阀32H包括外筒321H和置入外筒内的内筒322H,内筒322H的内腔与连通口312d密封对接,内筒322H的侧壁上设有通口3221H,外筒321H的侧壁上设有与外部进水管连通的进水导通口3211H和与外部出水管连通的出水导通口3212H,内筒322H还连接有用于驱动内筒转动使得通口与进水口连通或通口与出水口连通的内筒转动驱动器323H,在内筒旋转驱动器323H驱动内筒322H转动,在内筒322H上的通口3221H与出水导通口3212H对应时,成收球状态,水流带动胶球从收球口301进入,经过球水分离滤网305的作用,胶球从上腔3101d落入下腔3102d内,水流从连通口312d进入内筒322H的内腔,再穿过通口3221H,从出水导通口3212H流出;在内筒322H上的通口3221H与进水导通口3211H对应时,成发球状态,水流从进水导通口3211H进入,穿过与进水导通口3211H对应的通口3221H,进入内筒322H的内腔,再穿过连通口312d进入下腔3102d中,带动下腔3102d内的胶球从发球口302流出,这样发球状态与收球状态可随时转换。该内筒转动驱动器323H可以选用电动执行器,电动执行器的启动或停止都可采用控制器的PLC或单片机来实现控制,也可选用气动执行器或液动执行器。Figures 38 to 42 are an eighth preferred embodiment of the ball water separator provided by the present invention. In this embodiment, the water inlet 304 and the water outlet 303 on the tank body 31d are connected to form a communication port 312d The inlet and outlet water control valve 32H includes an outer cylinder 321H and an inner cylinder 322H inserted into the outer cylinder. The inner cavity of the inner cylinder 322H is in sealed connection with the communicating port 312d, and the side wall of the inner cylinder 322H is provided with a through opening 3221H, The side wall of the cylinder 321H is provided with a water inlet port 3211H communicating with the external water inlet pipe and a water outlet port 3212H communicating with the external water outlet pipe. The inner cylinder 322H is also connected to drive the inner cylinder to rotate so that the port and the water inlet are connected. The inner cylinder rotating driver 323H connected or the port is connected with the water outlet, the inner cylinder rotating driver 323H drives the inner cylinder 322H to rotate, and when the opening 3221H on the inner cylinder 322H corresponds to the water outlet opening 3212H, the ball is in a closed state, The water flow drives the rubber ball into the ball receiving port 301. After the ball water separation filter 305, the rubber ball falls from the upper cavity 3101d into the lower cavity 3102d, and the water flow enters the inner cavity of the inner cylinder 322H from the communicating port 312d, and then passes through The port 3221H flows out from the water outlet port 3212H; when the port 3221H on the inner cylinder 322H corresponds to the water inlet port 3211H, it is in a serve state, and the water flow enters from the water inlet port 3211H, passes through and enters the water The opening 3221H corresponding to the opening 3211H enters the inner cavity of the inner cylinder 322H, and then enters the lower cavity 3102d through the communication opening 312d, and drives the rubber ball in the lower cavity 3102d to flow out from the serving port 302, so that the serving state and receiving the ball The status can be changed at any time. The inner cylinder rotation driver 323H can be an electric actuator. The start or stop of the electric actuator can be controlled by the controller's PLC or single-chip microcomputer, or a pneumatic actuator or a hydraulic actuator.
所述外筒321H和内筒322H同轴线,外筒321H的两端嵌入滑动轴承与内筒两头构成转动副;外筒321H内壁和内筒322H外壁之间留有间隙,外筒321H的出水口和进水口中都嵌入连接环,连接环一端为平面,一端为马鞍口面,马鞍口面紧 贴内筒外表面,连接环将外筒上的出水导通口3212H和进水导通口3211H分别与内筒322H上的通口3221H相连通。所述马鞍口周边设有密封环,密封环与外筒内壁紧贴,控制极少的泄露量。该连接环、密封环和滑动轴承的材质不限,优先采用超高分子量聚乙烯或尼龙。本实施方式中的连接环、密封环和滑动轴承与球水分离器第一种实施方式中的连接环312a、密封环313a和滑动轴承311a结构相同。The outer cylinder 321H and the inner cylinder 322H are coaxial, the two ends of the outer cylinder 321H are embedded with sliding bearings and the two ends of the inner cylinder form a rotating pair; there is a gap between the inner wall of the outer cylinder 321H and the outer wall of the inner cylinder 322H. The connecting ring is embedded in the water inlet and the water inlet. One end of the connecting ring is flat and the other is the saddle mouth surface. The saddle mouth surface is close to the outer surface of the inner cylinder. The connecting ring connects the water outlet port 3212H and the water inlet port on the outer cylinder. 3211H respectively communicates with the openings 3221H on the inner cylinder 322H. A sealing ring is arranged on the periphery of the saddle mouth, and the sealing ring is in close contact with the inner wall of the outer cylinder to control a very small amount of leakage. The material of the connecting ring, sealing ring and sliding bearing is not limited, and ultra-high molecular weight polyethylene or nylon is preferred. The connecting ring, the sealing ring and the sliding bearing in this embodiment have the same structure as the connecting ring 312a, the sealing ring 313a and the sliding bearing 311a in the first embodiment of the ball water separator.
作为一种优选实施方式,所述出水导通口3212H和进水导通口3211H的轴线处于同一直线上,这样方便转动内筒322H,使得内筒322H上的通口3221H与出水导通口3212H或进水导通口3211H对应,也方便加工制造。As a preferred embodiment, the axes of the outlet opening 3212H and the inlet opening 3211H are on the same straight line, which facilitates the rotation of the inner cylinder 322H, so that the opening 3221H on the inner cylinder 322H and the outlet opening 3212H Or corresponding to the water inlet port 3211H, which is also convenient for processing and manufacturing.
球水分离滤网305设置在罐体31d的出水口303和进水口304的位置,在本实施方式中,球水分离滤网305设置在罐体31d的连通口312d位置。The spherical water separating filter screen 305 is arranged at the position of the water outlet 303 and the water inlet 304 of the tank body 31d. In this embodiment, the spherical water separating filter screen 305 is arranged at the position of the communicating port 312d of the tank body 31d.
作为一种优选实施方式,外筒321H与罐体31d之间还设有连接筒33d,便于进行安装,连接筒33d的两端开口,连接筒33d的一端开口与连通口312d密封对接,连接筒33d的另一端开口与外筒321H密封对接。As a preferred embodiment, a connecting cylinder 33d is also provided between the outer cylinder 321H and the tank body 31d to facilitate installation. Both ends of the connecting cylinder 33d are open, and one end of the connecting cylinder 33d is opened in a sealed butt connection with the communicating port 312d. The opening at the other end of 33d is in sealing butt connection with the outer cylinder 321H.
所述罐体31d的上还设有用于观察胶球状态以及增添胶球的视镜口311d,方便观察胶球状态以及添加更换胶球。The tank body 31d is also provided with a view mirror port 311d for observing the state of the rubber ball and adding the rubber ball, which is convenient for observing the state of the rubber ball and adding and replacing the rubber ball.
该立式先发后收球水分离器的工作过程具体为:1)内筒转动驱动器323H驱动内筒322H转动,内筒322H上的通口3221H与外筒321H上的进水导通口3211H对应,形成发球状态,水流穿过进水导通口3211H和通口3221H进入内筒322H的内腔,再穿过连通口312d进入罐体31d的下腔3102d中,带动下腔3102d内的胶球从发球口302流出;2)内筒转动驱动器323D驱动内筒322D转动,内筒322D上的通口3221D与外筒321D上的出水导通口3212D对应,形成收球状态;水流带动胶球从收球口301进入,经过球水分离滤网305的作用,胶球从上腔3101d落入下腔3102d内,水流从连通口312d进入内筒322H的内腔,再穿过通口3221H,从出水导通口3212H流出。The specific working process of the vertical first serve and then collect ball water separator is as follows: 1) The inner cylinder rotating driver 323H drives the inner cylinder 322H to rotate, the opening 3221H on the inner cylinder 322H and the water inlet opening 3211H on the outer cylinder 321H Correspondingly, a serving state is formed. The water flows through the water inlet port 3211H and the through port 3221H into the inner cavity of the inner cylinder 322H, and then enters the lower cavity 3102d of the tank body 31d through the communication port 312d, and drives the glue in the lower cavity 3102d. The ball flows out from the serving port 302; 2) The inner cylinder rotation driver 323D drives the inner cylinder 322D to rotate, and the opening 3221D on the inner cylinder 322D corresponds to the water outlet opening 3212D on the outer cylinder 321D to form a ball receiving state; the water flow drives the rubber ball Enter from the ball-receiving port 301, through the action of the ball-water separation filter 305, the rubber ball falls from the upper cavity 3101d into the lower cavity 3102d, and the water flow enters the inner cavity of the inner cylinder 322H from the communicating port 312d, and then passes through the opening 3221H, It flows out from the outlet port 3212H.
图43至图45,为球水分离器的第九种优选实施方式,该实施方式与球水分离器第八种实施方式的结构大体相同,区别在于:在本实施方式中,所述罐体上的进水口304和出水口303相连通形成一个连通口312d;所述进出水控制阀32I为电 动三通阀,电动三通阀的第一个阀口321I连通外部进水管,第二个阀口322I连通外部出水管,第三个阀口323I与连通口312d密封对接,在电动三通阀控制第一个阀口321I导通时,为发球状态,水流穿过第一个阀口321I进入电动三通阀的内,再穿过第三个阀口323I进入罐体31d的下腔3102d中,带动下腔3102d内的胶球从发球口302流出;电动三通阀控制第二个阀口322I导通时,为收球状态,水流带动胶球从收球口301进入,经过球水分离滤网305的作用,胶球从上腔3101d落入下腔3102d内,水流从连通口312d进入第三个阀口323I,最后从第二个阀口322I流出,这样发球状态与收球状态可随时转换。Figures 43 to 45 show the ninth preferred embodiment of the spherical water separator. This embodiment has the same structure as the eighth embodiment of the spherical water separator. The difference is that: in this embodiment, the tank body The upper water inlet 304 and the water outlet 303 are connected to form a communication port 312d; the water inlet and outlet control valve 32I is an electric three-way valve, the first valve port 321I of the electric three-way valve is connected to the external water inlet pipe, and the second valve The port 322I is connected to the external water outlet pipe, and the third valve port 323I is in a sealed connection with the communication port 312d. When the electric three-way valve controls the first valve port 321I to conduct, it is in the serving state, and the water flows through the first valve port 321I. The inside of the electric three-way valve passes through the third valve port 323I and enters the lower cavity 3102d of the tank body 31d, and drives the rubber balls in the lower cavity 3102d to flow out from the service port 302; the electric three-way valve controls the second valve port When the 322I is turned on, it is in the state of receiving the ball. The water flow drives the rubber ball into the ball-receiving port 301. After the ball water separation filter 305, the rubber ball falls from the upper cavity 3101d into the lower cavity 3102d, and the water enters from the connecting port 312d. The third valve port 323I finally flows out from the second valve port 322I, so that the serving state and the receiving state can be switched at any time.
图46至图48,为球水分离器的第十种优选实施方式,该实施方式与球水分离器第八种实施方式的结构大体相同,区别在于:进出水控制阀32J包括用于控制进水口304通断的第一电动两通阀321J以及用于控制出水口303通断的第二电动两通阀322J,在第一电动两通阀321J控制进水口304导通时,成发球状态,水流从进水口304进入罐体31d的下腔3102d中,带动下腔3102d内的胶球从发球口302流出;在第二电动两通阀322J与出水口303导通时,水流带动胶球从收球口301进入,经过球水分离滤网305的作用,胶球从上腔3101d落入下腔3102d内,水流从出水口303流出,这样发球状态与收球状态可随时转换。Figures 46 to 48 show the tenth preferred embodiment of the spherical water separator. This embodiment has the same structure as the eighth embodiment of the spherical water separator. The difference is that: the inlet and outlet water control valve 32J includes a control valve for controlling the inlet and outlet. The first electric two-way valve 321J for opening and closing the water port 304 and the second electric two-way valve 322J for controlling the opening and closing of the water outlet 303 are in a serve state when the first electric two-way valve 321J controls the water inlet 304 to be turned on. The water flow enters the lower cavity 3102d of the tank body 31d from the water inlet 304, and drives the rubber ball in the lower cavity 3102d to flow out from the service port 302; when the second electric two-way valve 322J is connected to the water outlet 303, the water flow drives the rubber ball from The ball-receiving port 301 enters, and through the action of the ball-water separation filter 305, the rubber ball falls from the upper cavity 3101d into the lower cavity 3102d, and the water flows out from the water outlet 303, so that the serving state and the receiving state can be switched at any time.
图49至图50,为球水分离器的第十一种优选实施方式,该实施方式的球水分离器结构与第五种实施方式的球水分离器的结构相同,依据压差管进行变化安放,在本实施方式中,上压差管40中第一支管与第二支管的中心轴线之间的间距为0,第一支管与第二支管保持垂直状态,即为上入水口和上出球口呈垂直状态;下压差管50中第三支管与第四支管的中心轴线之间的间距为0,第三支管与第四支管保持垂直状态,即为上出水口和上入球口呈垂直状态。Figures 49 to 50 show the eleventh preferred embodiment of the spherical water separator. The structure of the spherical water separator in this embodiment is the same as the structure of the spherical water separator in the fifth embodiment, and is changed according to the differential pressure pipe. Placement, in this embodiment, the distance between the central axis of the first branch pipe and the second branch pipe in the upper differential pressure pipe 40 is 0, and the first branch pipe and the second branch pipe remain vertical, that is, the upper inlet and the upper outlet The ball port is in a vertical state; the distance between the center axis of the third branch pipe and the fourth branch pipe in the lower differential pressure pipe 50 is 0, and the third branch pipe and the fourth branch pipe remain vertical, that is, the upper water outlet and the upper ball inlet It is vertical.
图51至图52,为球水分离器的第十二种优选实施方式,该实施方式的球水分离器结构与第五种实施方式的球水分离器的结构相同,区别在于:上压差管40中第一支管与第二支管的中心轴线之间的间距为0,第一支管与第二支管的中心轴线处于同一竖直直线上,即为上入水口和上出球口处于同一竖直直线上;下压差管50中第三支管与第四支管的中心轴线之间的间距为0,第三支管与第四支管处于同一竖直直线上,即为上出水口和上入球口处于同一竖直直线上。Figures 51 to 52 show the twelfth preferred embodiment of the spherical water separator. The structure of the spherical water separator in this embodiment is the same as the structure of the spherical water separator in the fifth embodiment. The difference lies in the upper pressure difference. The distance between the central axis of the first branch pipe and the second branch pipe in the pipe 40 is 0, and the central axis of the first branch pipe and the second branch pipe are on the same vertical line, that is, the upper water inlet and the upper ball outlet are on the same vertical line. Straight line up; the distance between the center axis of the third branch pipe and the fourth branch pipe in the lower differential pressure pipe 50 is 0, the third branch pipe and the fourth branch pipe are on the same vertical straight line, that is, the upper water outlet and the upper goal The mouth is on the same vertical line.
图53至图54,为球水分离器的第十三种优选实施方式,该实施方式的球水分离器结构与第五种实施方式的球水分离器的结构相同,区别在于:该进水管20内还设有球水分离滤网305,以防止胶球反向进入进水管20内;可适用于冷水机组只有一根换热管的情形。Figures 53 to 54 show the thirteenth preferred embodiment of the spherical water separator. The structure of the spherical water separator in this embodiment is the same as the structure of the spherical water separator in the fifth embodiment, with the difference that: the water inlet pipe There is also a ball water separation filter 305 in the 20 to prevent the rubber balls from entering the water inlet pipe 20 in the reverse direction; it can be applied to the situation where the chiller has only one heat exchange pipe.
值得注意的是,上述所有实施方式中的第一通断阀可选用止回阀1000或电动两通阀2000;第二通断阀可选用止回阀1000或电动两通阀2000。It is worth noting that the first on-off valve in all the above embodiments can be a check valve 1000 or an electric two-way valve 2000; the second on-off valve can be a check valve 1000 or an electric two-way valve 2000.
综上所述,本发明的技术方案可以充分有效的实现上述发明目的,且本发明的结构及功能原理都已经在实施例中得到充分的验证,能达到预期的功效及目的,在不背离本发明的原理和实质的前提下,可以对发明的实施例做出多种变更或修改。因此,本发明包括一切在专利申请范围中所提到范围内的所有替换内容,任何在本发明申请专利范围内所作的等效变化,皆属本案申请的专利范围之内。In summary, the technical solution of the present invention can fully and effectively achieve the above-mentioned purpose of the invention, and the structure and functional principles of the present invention have been fully verified in the embodiments, and can achieve the expected effect and purpose without departing from the original Under the premise of the principle and essence of the invention, various changes or modifications can be made to the embodiments of the invention. Therefore, the present invention includes all replacements within the scope mentioned in the scope of the patent application, and any equivalent changes made within the scope of the patent application of the present invention fall within the scope of the patent application in this case.

Claims (24)

  1. 一种端盖式胶球清洗机,包括封头管箱以及设置在封头管箱一端的出水管和进水管,其特征在于,还包括设置在出水管和进水管之间的球水分离器,球水分离器具有收球口和发球口,所述封头管箱内设有上管箱和下管箱,上管箱的前端连通出水管,出水管内设有捕球滤网和与捕球滤网的出口端连通用于在胶球和水流进入出水管时利用压差将胶球回收至球水分离器的收球口内而水流回流至出水管的上压差管,球水分离器内还设有用于将胶球和水流分离的球水分离滤网,所述发球口内设有用于在收球时防止胶球从发球口流出的第二通断阀;所述下管箱的前端连通有进水管,进水管内设有用于在进水管进水时利用压差将胶球从球水分离器的发球口发出的下压差管,所述收球口内设有用于在发球时防止从收球口流出的第一通断阀;所述球水分离器还连通有用于在上压差管将胶球回收至球水分离器内时将球水分离器内水排出至出水管的出水口、用于在进水管进水时将水导入下压差管内以将胶球从球水分离器内发出的进水口以及用于控制进水口和出水口通断的进出水控制阀。An end cover type rubber ball cleaning machine, comprising a header pipe box and a water outlet pipe and a water inlet pipe arranged at one end of the header pipe box, and is characterized in that it also includes a ball water separator arranged between the water outlet pipe and the water inlet pipe , The ball water separator has a ball-receiving port and a ball-serving port. The sealing head pipe box is provided with an upper pipe box and a lower pipe box. The front end of the upper pipe box is connected to the water outlet pipe. The water outlet pipe is provided with a ball catching filter and a The outlet end of the ball catching filter is connected to use the pressure difference to recover the rubber balls into the ball receiving port of the ball water separator when the rubber balls and water flow enter the water outlet pipe, and the water flow returns to the upper pressure difference pipe of the water outlet pipe, and the ball water is separated. A ball-water separation filter for separating the rubber ball from the water flow is also provided in the device, and a second on-off valve used to prevent the rubber ball from flowing out of the ball-serving port when receiving the ball is provided in the ball-feeding port; the lower pipe box There is a water inlet pipe connected to the front end of the water inlet pipe. The inlet pipe is provided with a lower differential pressure pipe for using the pressure difference to send the rubber ball from the ball opening of the ball water separator when the water inlet pipe enters. The first on-off valve that prevents the ball from flowing out from the receiving port when serving the ball; the ball water separator is also connected to discharge the water in the ball water separator when the upper differential pressure pipe recovers the rubber balls into the ball water separator The water outlet of the water outlet pipe, the water inlet used to introduce water into the lower differential pressure pipe when the water inlet pipe enters to send the rubber ball from the ball water separator, and the water inlet and outlet control used to control the opening and closing of the water inlet and outlet valve.
  2. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述上压差管包括有上出水口、上发球口、上入球口和上入水口,上入球口、上出水口以及出水管的中心轴线处于同一直线上,上发球口和上入水口都伸出出水管外,上出水口仅与上入水口连通,上发球口仅与上入球口连通,上出水口与出水管的出口在同侧,上入球口与捕球滤网的出口端连通,上发球口和上入水口分别与球水分离器的收球口和出水口连通,上入水口和上发球口的中心轴线之间的间距为L,0≤L≤200cm。The end cap rubber ball cleaning machine according to claim 1, characterized in that: the upper pressure difference pipe includes an upper water outlet, an upper ball opening, an upper ball inlet and an upper water inlet, and an upper ball inlet, an upper ball inlet, and an upper water inlet. The center axis of the water outlet and the water outlet pipe are on the same straight line, the upper service port and the upper water inlet both extend out of the water outlet pipe, the upper water outlet is only connected with the upper water inlet, and the upper service port is only connected with the upper ball inlet, and the upper outlet The outlet of the water outlet and the outlet pipe are on the same side, the upper ball inlet is connected with the outlet end of the ball catching filter, the upper ball inlet and the upper water inlet are respectively connected with the ball receiving and outlet of the ball water separator, and the upper inlet and The distance between the center axes of the upper service openings is L, 0≤L≤200cm.
  3. 根据权利要求2所述的端盖式胶球清洗机,其特征在于:所述上压差管为一四通管,四通管内设有上隔板,上入水口和上发球口处于同一直线上。The end cap rubber ball cleaning machine according to claim 2, characterized in that: the upper differential pressure pipe is a four-way pipe, the four-way pipe is provided with an upper baffle, and the upper water inlet and the upper serving port are in the same straight line on.
  4. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述下压差管包括有下入水口、下入球口、下发球口和下出水口,下入水口、下发球口以及进水管的中心轴线处于同一直线上,下出水口和下入球口都伸出进水管外,下入水口仅与下出水口连通,下入球口仅与下发球口连通,下入水口与进水管的入口在同侧,下入球口和下出水口分别与球水分离器的发球口和进水口连通,下出水口和下入球口的中心轴线的间距为L,0≤L≤200cm。The end cap type rubber ball cleaning machine according to claim 1, characterized in that: the lower pressure difference pipe includes a lower water inlet, a lower ball inlet, a lower ball inlet and a lower water outlet, the lower water inlet and the lower water outlet. The central axis of the inlet and the water inlet pipe are on the same straight line. The lower water outlet and the lower ball inlet extend out of the water inlet pipe. The lower water inlet is only connected with the lower water outlet, and the lower ball inlet is only connected with the lower ball opening. The water inlet and the inlet of the water inlet pipe are on the same side, the lower ball inlet and the lower water outlet are respectively connected with the ball opening and the water inlet of the ball water separator, the distance between the center axis of the lower water outlet and the lower ball inlet is L, 0≤ L≤200cm.
  5. 根据权利要求4所述的端盖式胶球清洗机,其特征在于:所述下压差管为一四通管,四通管内设有下隔板,下出水口和下入球口处于同一直线上。The end cap rubber ball cleaning machine according to claim 4, characterized in that: the lower differential pressure pipe is a four-way pipe, the four-way pipe is provided with a lower partition, and the lower water outlet and the lower ball inlet are at the same In a straight line.
  6. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述球水分离器为卧式边发边收球水分离器,包括筒体,收球口和出水口设置在筒体的一侧壁上,发球口和进水口设置在筒体的另一侧壁上,进水口和所述出水口都与用于控制进水口和出水口通断的进出水控制阀连接;所述进出水控制阀包括置入筒体内的内筒,内筒内设有用于将内筒的内腔分为相互独立的第一内腔和第二内腔的内筒隔板,第一内腔内设有用于防止胶球进入与出水口对应的第一通口的分离滤网,第二内腔的内筒侧壁上设有两个分别与发球口和进水口对应的第二通口,第二内腔内设有用于防止胶球进入与进水口对应的第二通口的分离滤网,内筒还连接有用于驱动内筒在筒体内转动使得两个第一通口与发球口和进水口对应且两个第二通口与收球口和出水口对应的内筒旋转驱动器。The end cap rubber ball cleaning machine according to claim 1, characterized in that: the ball water separator is a horizontal ball water separator, which includes a barrel, and the ball receiving port and the water outlet are arranged in the barrel. On one side wall of the body, the ball opening and the water inlet are arranged on the other side wall of the cylinder, and both the water inlet and the water outlet are connected with the water inlet and outlet control valves used to control the on and off of the water inlet and the water outlet; The water inlet and outlet control valve includes an inner cylinder inserted into a cylinder, and an inner cylinder partition plate for dividing the inner cavity of the inner cylinder into a first cavity and a second cavity independent of each other is provided in the inner cylinder. There is a separation filter screen used to prevent the rubber ball from entering the first port corresponding to the water outlet, and the side wall of the inner cylinder of the second inner cavity is provided with two second ports corresponding to the serving port and the water inlet respectively. The second inner cavity is provided with a separating filter screen for preventing the rubber ball from entering the second port corresponding to the water inlet, and the inner cylinder is also connected to drive the inner cylinder to rotate in the cylinder so that the two first ports and the serving port and The inner cylinder rotary drive is corresponding to the water inlet and the two second through ports are corresponding to the ball receiving port and the water outlet.
  7. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述球水分离器为立式边发边收球水分离器,包括罐体,罐体的内腔分为上腔和下腔,上腔和下腔之间设有第一控制阀,收球口和出水口设置在上腔的罐体侧壁上,发球口和进水口设置在下腔的罐体侧壁上,罐体内腔中还设有用于防止胶球进入进水口和出水口的球水分离滤网,进水口和出水口还都与用于控制出水口和进水口导 通状态的进出水控制阀连接。The end cap rubber ball cleaning machine according to claim 1, characterized in that: the ball water separator is a vertical ball water separator, which includes a tank body, and the inner cavity of the tank body is divided into an upper cavity The first control valve is arranged between the upper cavity and the lower cavity. The ball receiving port and the water outlet are arranged on the side wall of the tank body of the upper cavity, and the ball opening and the water inlet are arranged on the side wall of the tank body of the lower cavity. The inner cavity of the tank is also provided with a ball water separation filter screen for preventing the rubber balls from entering the water inlet and the water outlet, and the water inlet and the water outlet are also connected with the water inlet and outlet control valves for controlling the conduction state of the water outlet and the water inlet.
  8. 根据权利要求7所述的端盖式胶球清洗机,其特征在于:所述进出水控制阀包括外筒和置入外筒内的内筒,内筒内设有用于将内筒的内腔分为进水腔和出水腔的分隔板,出水腔与出水口连通,进水腔与进水口连通,内筒的出水腔侧壁上设有第一连通口,内筒的进水腔侧壁上设有第二连通口,外筒的侧壁上设有与第一连通口对应的第三连通口以及与第二连通口对应的第四连通口,所述内筒还连接有用于驱动内筒在外筒内转动使得内筒上连通口与外筒上连通口对应或错开的内筒旋转驱动器。The end cap rubber ball cleaning machine according to claim 7, characterized in that: the water inlet and outlet control valve comprises an outer cylinder and an inner cylinder placed in the outer cylinder, and the inner cylinder is provided with an inner cavity for the inner cylinder The partition plate is divided into a water inlet cavity and a water outlet cavity. The water outlet cavity is connected to the water outlet, and the water inlet cavity is connected to the water inlet. The side wall of the water outlet cavity of the inner cylinder is provided with a first communication port, and the water inlet cavity side of the inner cylinder The wall is provided with a second communication port, and the side wall of the outer cylinder is provided with a third communication port corresponding to the first communication port and a fourth communication port corresponding to the second communication port. The inner cylinder is also connected to drive The inner cylinder rotates in the outer cylinder so that the communication port on the inner cylinder corresponds to or is staggered with the communication port on the outer cylinder.
  9. 根据权利要求7所述的端盖式胶球清洗机,其特征在于:所述罐体上设有总导通口,总导通口内设有通口间隔板,间隔板将总导通口分为出水口和进水口。The end cap type rubber ball cleaning machine according to claim 7, characterized in that: the tank body is provided with a total conduction port, and the total conduction port is provided with a through opening partition plate, and the partition plate connects the total conduction port Divided into water outlet and water inlet.
  10. 根据权利要求7所述的端盖式胶球清洗机,其特征在于:所述进出水控制阀包括用于控制进水口通断的第一电动两通阀以及用于控制出水口通断的第二电动两通阀。The end cap rubber ball cleaning machine according to claim 7, wherein the water inlet and outlet control valve includes a first electric two-way valve for controlling the on and off of the water inlet and a second electric valve for controlling the on and off of the water outlet. Two electric two-way valves.
  11. 根据权利要求7所述的端盖式胶球清洗机,其特征在于:所述下腔分为第一腔和第二腔,第一腔和第二腔之间设有第二控制阀,第一腔的侧壁上设有视镜口,发球口处于第二腔的侧壁上。The end cap type rubber ball cleaning machine according to claim 7, characterized in that: the lower cavity is divided into a first cavity and a second cavity, a second control valve is provided between the first cavity and the second cavity, and the first cavity is A viewing mirror port is arranged on the side wall of one cavity, and the serving port is on the side wall of the second cavity.
  12. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述球水分离器为卧式先发后收球水分离器,包括筒体,收球口和出水口设置在筒体的一侧壁上,发球口和进水口设置在筒体的另一侧壁上,进水口和出水口都与用于控制进水口和出水口通断的进出水控制阀连接。The end cap rubber ball cleaning machine according to claim 1, characterized in that: the ball water separator is a horizontal first shot and then ball water separator, including a barrel, and the ball receiving port and the water outlet are arranged in the barrel. On one side wall of the body, the ball opening and the water inlet are arranged on the other side wall of the cylinder body, and the water inlet and the water outlet are both connected with the water inlet and outlet control valves for controlling the on and off of the water inlet and the water outlet.
  13. 根据权利要求12所述的端盖式胶球清洗机,其特征在于:更优选地,所述进出水控制阀包括置入外筒内的内筒,内筒的侧壁上设有两个第一通口,内筒的内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网,内筒连接有用于驱动内筒在外筒内转动使得两个第一通口与发球口和进水口对应或两个第一通口与收球 口和出水口对应的内筒旋转驱动器。The end cap type rubber ball cleaning machine according to claim 12, characterized in that: more preferably, the water inlet and outlet control valve comprises an inner cylinder inserted into the outer cylinder, and two second inner cylinders are provided on the side wall of the inner cylinder. One port, the inner cavity of the inner cylinder is provided with a ball water separation filter to prevent the rubber balls from entering the water outlet and the water inlet, and the inner cylinder is connected to drive the inner cylinder to rotate in the outer cylinder so that the two first ports are connected with the ball The inner cylinder rotating drive corresponding to the water inlet or the two first ports and the ball receiving port and the water outlet.
  14. 根据权利要求12所述的端盖式胶球清洗机,其特征在于:所述进出水控制阀包括置入外筒内的内筒,内筒的内腔与外筒内腔连通,外筒内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网,内筒的侧壁上设有一个第一通口,内筒连接有用于驱动内筒在外筒内转动使得第一通口与进水口对应或第一通口与出水口对应的内筒旋转驱动器。The end cap rubber ball cleaning machine according to claim 12, characterized in that: the water inlet and outlet control valve comprises an inner cylinder placed in the outer cylinder, and the inner cavity of the inner cylinder is in communication with the inner cavity of the outer cylinder. The cavity is provided with a ball water separation filter screen for preventing the rubber balls from entering the water outlet and the water inlet. A first port is provided on the side wall of the inner cylinder, and the inner cylinder is connected to drive the inner cylinder to rotate in the outer cylinder so that the first The inner cylinder rotating driver with the port corresponding to the water inlet or the first port corresponding to the water outlet.
  15. 根据权利要求14所述的端盖式胶球清洗机,其特征在于:所述筒体由第一筒体和第二筒体密封对接形成,第一筒体上设有出水口和进水口,第二筒体上设有收球口和发球口,第二筒体的内腔内设有防止胶球进入出水口和进水口的球水分离滤网,内筒处于第一筒体内,内筒的内腔与第二筒体的内腔连通。The end cap rubber ball cleaning machine according to claim 14, characterized in that: the cylinder is formed by the first cylinder and the second cylinder in a sealed butt joint, and the first cylinder is provided with a water outlet and a water inlet, The second cylinder is provided with a ball-receiving port and a ball-feeding port. The inner cavity of the second cylinder is provided with a ball water separation filter to prevent the rubber balls from entering the water outlet and the water inlet. The inner cylinder is located in the first cylinder. The inner cavity of the second cylinder is in communication with the inner cavity of the second cylinder.
  16. 根据权利要求12所述的端盖式胶球清洗机,其特征在于:所述进出水控制阀包括用于控制进水口通断的第一电动两通阀以及用于控制出水口通断的第二电动两通阀;外筒内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网。The end cap rubber ball cleaning machine according to claim 12, wherein the water inlet and outlet control valve comprises a first electric two-way valve for controlling the on and off of the water inlet and a second electric two-way valve for controlling the on and off of the water outlet. Two electric two-way valves; the inner cavity of the outer cylinder is equipped with a ball-water separation filter to prevent the rubber balls from entering the water outlet and the water inlet.
  17. 根据权利要求12所述的端盖式胶球清洗机,其特征在于:所述进出水控制阀为电动三通阀,进水口和出水口相连通设置在外筒的一端部形成连通口,电动三通阀的第一个阀口连通外部进水管,第二个阀口连通外部出水管,第三个阀口与连通口密封对接;外筒内腔内设有用于防止胶球进入出水口和进水口的球水分离滤网。The end cap rubber ball cleaning machine according to claim 12, characterized in that: the water inlet and outlet control valve is an electric three-way valve, the water inlet and the water outlet are connected and arranged at one end of the outer cylinder to form a communicating port, and the electric three-way valve The first valve port of the through valve is connected to the external water inlet pipe, the second valve port is connected to the external water outlet pipe, and the third valve port is connected to the communicating port in a sealed connection; the inner cavity of the outer cylinder is equipped with a rubber ball to prevent the rubber ball from entering the water outlet and inlet. The ball water separation filter of the nozzle.
  18. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:优选地,所述球水分离器为立式先发后收球水分离器,包括罐体,罐体的内腔分为上腔和下腔,收球口设置在上腔的罐体侧壁上,发球口设置在下腔的罐体侧壁上;进水口和出水口也都设置在罐体上,罐体内还设有用于防止胶球进入的球水分离滤网,进水口和出水口都连通有用于控制进水口导通形成发球状态或导通口出水导通 形成收球状态的进出水控制阀。The end cap rubber ball cleaning machine according to claim 1, characterized in that: preferably, the ball water separator is a vertical ball water separator, including a tank body, and the inner cavity of the tank body is divided into For the upper cavity and the lower cavity, the ball receiving opening is arranged on the side wall of the tank body of the upper cavity, and the ball opening is arranged on the side wall of the tank body of the lower cavity; the water inlet and the water outlet are also arranged on the tank body. There is a ball water separation filter used to prevent the entry of rubber balls, and the water inlet and the water outlet are connected with an inlet and outlet control valve for controlling the water inlet to be connected to form a ball-serving state or the water outlet from the conducting port to form a ball-retracting state.
  19. 根据权利要求18所述的端盖式胶球清洗机,其特征在于:所述罐体一侧连通有一端封闭的外筒,罐体与外筒的另一端之间通过连通口导通,进水口和出水口分别设置在外筒上;所述进出水控制阀包括置入外筒内的内筒,内筒的内腔与连通口密封对接,内筒的侧壁上设有通口,内筒还连接有用于驱动内筒转动使得通口与进水口连通或通口与出水口连通的内筒转动驱动器。The end cap type rubber ball cleaning machine according to claim 18, characterized in that: one side of the tank body is connected with an outer cylinder with one end closed, and the tank body and the other end of the outer cylinder are connected through a communication port, and The water outlet and the water outlet are respectively arranged on the outer cylinder; the water inlet and outlet control valve includes an inner cylinder placed in the outer cylinder, the inner cavity of the inner cylinder is sealed and butted with the communicating port, the side wall of the inner cylinder is provided with a through port, and the inner cylinder An inner cylinder rotation driver for driving the inner cylinder to rotate so that the through port is connected with the water inlet or the through port is connected with the water outlet is also connected.
  20. 根据权利要求18所述的端盖式胶球清洗机,其特征在于:所述罐体上的进水口和出水口相连通形成一个连通口;所述进出水控制阀为电动三通阀,电动三通阀的第一个阀口连通外部进水管,第二个阀口连通外部出水管,第三个阀口与连通口密封对接。The end cap rubber ball cleaning machine according to claim 18, characterized in that: the water inlet and the water outlet on the tank body are connected to form a communication port; the water inlet and outlet control valve is an electric three-way valve, electric The first valve port of the three-way valve is connected to the external water inlet pipe, the second valve port is connected to the external water outlet pipe, and the third valve port is in sealing butt connection with the communicating port.
  21. 根据权利要求18所述的端盖式胶球清洗机,其特征在于:所述进出水控制阀包括用于控制进水口通断的第一电动两通阀以及用于控制出水口通断的第二电动两通阀。The end cap rubber ball cleaning machine according to claim 18, wherein the water inlet and outlet control valve comprises a first electric two-way valve for controlling the on and off of the water inlet and a second electric valve for controlling the on and off of the water outlet. Two electric two-way valves.
  22. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述第二通断阀为止回阀或电动两通阀。The end cap rubber ball cleaning machine according to claim 1, wherein the second on-off valve is a check valve or an electric two-way valve.
  23. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述第一通断阀为止回阀或电动两通阀。The end cap rubber ball cleaning machine according to claim 1, wherein the first on-off valve is a check valve or an electric two-way valve.
  24. 根据权利要求1所述的端盖式胶球清洗机,其特征在于:所述进水管内还设有球水分离滤网。The end cap type rubber ball cleaning machine according to claim 1, wherein the water inlet pipe is also provided with a ball water separation filter.
PCT/CN2019/107117 2019-09-20 2019-09-20 End cover-type rubber ball cleaning machine WO2021051414A1 (en)

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US20210396482A1 (en) * 2018-07-27 2021-12-23 Guangzhou Marton Environmental Technology Co., Ltd. Heat exchanger end cover integrated with rubber ball cleaning apparatus

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CN101691980A (en) * 2009-09-01 2010-04-07 倪永刚 Front-end end enclosure channel box of shell and tube condenser of water-cooling water chilling unit with rubber ball online cleaning function
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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US11965703B2 (en) * 2018-07-27 2024-04-23 Guangzhou Marton Environmental Technology Co., Ltd. Heat exchanger end cover integrated with rubber ball cleaning apparatus

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