CN102788528A - System for cleaning with rubber balls - Google Patents

System for cleaning with rubber balls Download PDF

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Publication number
CN102788528A
CN102788528A CN2012103143351A CN201210314335A CN102788528A CN 102788528 A CN102788528 A CN 102788528A CN 2012103143351 A CN2012103143351 A CN 2012103143351A CN 201210314335 A CN201210314335 A CN 201210314335A CN 102788528 A CN102788528 A CN 102788528A
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China
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ball
pitching
switch
control valve
glueballs
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CN2012103143351A
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Chinese (zh)
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CN102788528B (en
Inventor
孟继安
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Tsinghua University
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Tsinghua University
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Priority to CN201210314335.1A priority Critical patent/CN102788528B/en
Publication of CN102788528A publication Critical patent/CN102788528A/en
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Publication of CN102788528B publication Critical patent/CN102788528B/en
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Abstract

The invention discloses a system for cleaning with rubber balls, which comprises a first ball storage device, a ball charging device, a second ball storage device and a rubber ball collecting device, wherein the first ball storage device is provided with a first space with balls, a first space without balls, a ball inlet connecting pipe, a ball outlet connecting pipe, a water inlet connecting pipe and a water outlet connecting pipe, the ball inlet connecting pipe, the ball outlet connecting pipe and the water inlet connecting pipe are connected with the first space with balls, and the water outlet connecting pipe is connected with the first space without balls; the ball charging device is arranged on an input pipeline and used for charging rubber balls in the first space with balls into a device to be cleaned; the second ball storage device is provided with a second space without balls, a second space with balls, a feed connecting pipe, a discharge connecting pipe and a water discharge connecting pipe, the feed connecting pipe and the discharge connecting pipe are connected with the second space with balls, and the water discharge connecting pipe is connected with the second space without balls, and the rubber balls inside the second space with balls can be allowed to enter the first space with balls; and the rubber ball collecting device is used for collecting the rubber balls discharged by the device to be cleaned and allowing the rubber balls to enter the second space with balls. In the system for cleaning, disclosed by the invention, the service lives of the rubber balls and a water pump are long, the water resistance of the system is small, and the energy-saving effect is obvious.

Description

Rubber ball cleaning system
Technical field
The present invention relates to glueballs cleaning technique field, be specifically related to a kind of rubber ball cleaning system.
Background technology
The be in operation problem of the long-pending dirty fouling of ubiquity of water-cooled condenser of power station, this is to the thermal efficiency of unit and very important influence is arranged equipment life.For this reason, the condenser that generally adopts glueballs to clean the water-cooled power station carries out online scale removal and antiscale, to reach purpose energy-saving and cost-reducing and that prolong the Acceptable life of equipment.Glueballs cleans and is equally applicable to air conditioner cold water unit and heat pump heat-exchange system.
At present; Glueballs cleans the glueballs cleaning technique that mainly is based on Rubber ball pump; Although employed Rubber ball pump adopts wide runner design; But the problem that the ubiquity glueballs well damage life-span is short, and also have serious problems such as glueballs obstruction for the Rubber ball pump of the air conditioner cold water unit and the low discharge of heat pump employing.Although also proposed at present: there is the low and lower problem of jet pump pressure head of efficient in the glueballs cleaning technique based on jet pump, and application surface is smaller; With double pump double loop glueballs cleaning technique; Be that water pump is carried with receiving the ball loop and being equipped with separately in the pitching loop; But at present its mainly adopt on uncap down the ball collector structure of ball, not only trivial operations labour intensity is big, and silt is not filtered and makes the water pump fault rate high life shorten greatly in the water; Also be easy to generate glueballs and be blocked in receipts exit, ball chamber; Particularly because pitching is cleaned and receive ball and carry out at interval, problem such as the glueballs in the ball screen can not in time be collected in the ball chamber and cause glueballs obstruction ball screen, and water resistance is bigger.
Summary of the invention
The present invention is intended to solve at least one of technical problem that exists in the prior art.For this reason, one object of the present invention is to propose a kind of transfer efficiency height and can prolongs the glueballs rubber ball cleaning system in service life.
According to rubber ball cleaning system of the present invention; Be used to clean equipment to be cleaned; Said equipment to be cleaned links to each other with output pipe with intake line respectively; Said rubber ball cleaning system comprises: the first storage ball device; The said first storage ball device comprise the first storage spherical tank and this first storage limit in spherical tank first the spherical space and the first no spherical space arranged the first glueballs filter member, the said first storage spherical tank be provided with said first have the spherical space to link to each other goal take over, go out the water outlet adapter that ball is taken over and water inlet is taken over and link to each other with the said first no spherical space; Ball-throwing apparatus, said ball-throwing apparatus are located on the said intake line, and said ball-throwing apparatus and said goes out ball and is connected with the first pitching pipeline to have the glueballs in the spherical space to be shipped in the said equipment to be cleaned with said first between taking over; The second storage ball device; The said second storage ball device comprises the second storage spherical tank and in the said second storage spherical tank, limits the second glueballs filter member that there is the spherical space the second no spherical space and second; The said second storage spherical tank is provided with the draining adapter that has charging adapter that the spherical space links to each other to take over discharge and link to each other with the second no spherical space with second, is connected with first between wherein said discharge adapter and the said goal adapter and switches the bulb road to allow said second to have glueballs in the spherical space to enter into said first to have in the spherical space; And ball collector; Said ball collector be located on the said output pipe and and said charging be connected with first between taking over and receive the bulb road, said ball collector is used to collect the glueballs of said equipment exhausting to be cleaned and allows this glueballs to receive the bulb road through said first and gets into said second and have in the spherical space.
At least have following advantage according to rubber ball cleaning system of the present invention:
1) because in whole cleaning process, glueballs can not cause water pump to stop up all not through water pump, therefore the transfer efficiency of said rubber ball cleaning system is high;
2) because in whole cleaning process, glueballs all can not pass through water pump, can not damaged by water pump, therefore said rubber ball cleaning system can prolong the service life of glueballs;
3) owing to used the second storage ball device and received the bulb road, therefore can in time the glueballs of ball collector collected and be stored in the second storage ball device, avoid the obstruction of ball screen, obviously reduce system's water resistance, energy-saving effect be good;
4) pump to equipment intake line to be cleaned owing in whole glueballs cleaning process, only will lack the water of part from equipment output pipe to be cleaned; Use the rubber ball cleaning system of Rubber ball pump energy-conservation obviously with respect to routine, especially outstanding for the energy-saving effect of small-sized equipment to be cleaned;
5) owing to adopted the first storage ball device and the second storage ball device that need not to uncap, so system's operation is easy.
In addition, according to rubber ball cleaning system of the present invention, can also have following additional technical feature:
Said rubber ball cleaning system comprises that also the first pitching control valve, first receives ball control valve and first and switch the ball control valve; The wherein said first pitching control valve is located on the said first pitching pipeline; Said first receives the ball control valve is located at said first and receives on the bulb road, and said first switches the ball control valve is located at said first and switches on the bulb road.
Preferably, be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump; Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve; Said water outlet take over and said output pipe between be connected with second and switch the bulb road, said second switches the bulb road is provided with and switches ball water pump and second and switch the ball control valve.
Preferably, be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump; Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve; Said water outlet take over said charging adapter between be connected with second and switch the bulb road, said second switches the bulb road is provided with and switches ball water pump and second and switch the ball control valve.
Preferably; Said water inlet take over and said intake line between be connected with the second pitching pipeline, the pitching that the said second pitching pipeline is provided with the second pitching control valve, be positioned at the second pitching control valve downstream with switch the shared water pump of ball, be positioned at pitching and first pitching of switching the shared water pump of ball downstream and switch the ball control valve; Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve; Said water outlet is taken over and in said second pitching control valve and said pitching and switch the second pitching pipeline between the shared water pump of ball and be connected with second and switch the bulb road; Said second switches the bulb road is provided with second pitching and switches the ball control valve; And said pitching and switch the shared water pump of ball and said second pitching and switch the second pitching pipeline between the ball control valve, and said charging be connected with the 3rd between taking over and switch the bulb road, the said the 3rd switches the bulb road is provided with second and switches the ball control valve.
Preferably, be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with pitching and switches the shared water pump of ball; Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve; Said water outlet is taken over and in said pitching and switch and be connected with second between the second pitching pipeline of the shared water pump upstream side of ball and switch the bulb road; Wherein said second switch bulb road and the said second pitching pipeline through first pitching with switch the ball control valve and link to each other; And said pitching and switch the shared water pump of ball downstream the second pitching pipeline, and said charging be connected with the 3rd between taking over and switch the bulb road, the wherein said the 3rd switch bulb road and the said second pitching pipeline through second pitching with switch the ball control valve and link to each other.
Preferably, be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump; Be connected with the second receipts bulb road between said draining adapter and the output pipe, the said second receipts bulb road is provided with the first receipts ball and switches the ball control valve, is positioned at the first receipts ball and switches the receipts ball in ball control valve downstream and switch the shared water pump of ball and be positioned at receipts ball and the second receipts ball control valve of switching the shared water pump of ball downstream; Said water outlet is taken over and is received ball said first and be connected with second between the receipts of second between the shared water pump of the ball bulb road and switch the bulb road with switching with switching the ball control valve and receive ball, and said second switches the bulb road is provided with the second receipts ball and switches the ball control valve.
Preferably, be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump; Be connected with the second receipts bulb road between said draining adapter and the said output pipe, the said second receipts bulb road is provided with the receipts ball and switches the shared water pump of ball, is positioned at the receipts ball and switches the first receipts ball of the shared water pump upstream side of ball and switch the ball control valve and be positioned at the second receipts ball control valve of receiving ball and switching the shared water pump of ball downstream; Said water outlet take over said receipts ball with switch the shared water pump upstream side of ball second receive and be connected with second between the bulb road and switch the bulb road, said second switch between bulb road and the said second receipts bulb road through the said first receipts ball with switch the ball control valve and link to each other.
Preferably, be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump; Said draining take over said output pipe between be connected with second and receive the bulb road, said second receive the bulb road be provided with receive ball and switch the shared water pump of ball, be positioned at receive ball with switch the shared water pump upstream side of ball first receive ball with switch the ball control valve and be positioned at receive ball with switch the shared water pump of ball downstream second receive ball and switch the ball control valve; Said water outlet take over at said receipts ball and switch and be connected with second between the second receipts bulb road of the shared water pump upstream side of ball and switch the bulb road; Said second switches bulb road and said second receives between the bulb road through said first and receives ball and switch the ball control valve and link to each other, and said second receive ball and switch the ball control valve and said charging adapter between be connected with the 3rd and switch the bulb road.
Preferably, the said first storage ball device also comprises: the dress ball is taken over, and said dress ball is taken on the sidewall that is located at the said first storage spherical tank and with said first has the spherical space to link to each other, and said dress ball is taken over and is provided with the dress Ball valve; Unload ball and take over, the said ball that unloads is taken over the bottom that is located at the said first storage spherical tank and is had the spherical space to link to each other with said first, saidly unloads the ball adapter and is provided with and unloads Ball valve; Glueballs is collected basket, and said glueballs collection basket is positioned at said below of unloading the ball adapter and takes over the glueballs that gives off to accept from the said ball that unloads; The said second storage ball device also comprises: the dirt filter member; Said dirt filter member is located in the said second storage spherical tank and is positioned at the below of the said second glueballs filter member, and being separated into the second no spherical space, second by said second glueballs filter member and said dirt filter member respectively from top to bottom in the said second storage spherical tank has spherical space and the 3rd no spherical space; Blowdown connection, said blowdown connection are located at the bottom of the said second storage spherical tank and link to each other with the said the 3rd no spherical space, and said blowdown connection is provided with sewage draining valve.
Alternatively; The said first storage ball device also comprises: the dirt filter member; Said dirt filter member is located in the said first storage spherical tank and is positioned at the below of the said first glueballs filter member, and being separated into the first no spherical space, first by said first glueballs filter member and said dirt filter member respectively from top to bottom in the said first storage spherical tank has spherical space and the 3rd no spherical space; Blowdown connection, said blowdown connection are located at the bottom of the first storage spherical tank and link to each other with the said the 3rd no spherical space, and said blowdown connection is provided with sewage draining valve; The said second storage ball device also comprises: the dress ball is taken over, and said dress ball is taken on the sidewall that is located at the said second storage spherical tank and with said second has the spherical space to link to each other, and said dress ball is taken over and is provided with the dress Ball valve; Unload ball and take over, the said ball that unloads is taken over the bottom that is located at the said second storage spherical tank and is had the spherical space to link to each other with said second, saidly unloads the ball adapter and is provided with and unloads Ball valve; Glueballs is collected basket, and said glueballs collection basket is positioned at said below of unloading the ball adapter and takes over the glueballs that gives off to accept from the said ball that unloads.
Said rubber ball cleaning system also comprises the glueballs counting device, and said glueballs counting device is located at said first and switches on the bulb road, is used to detect quantity and the flow rate that is transported to the glueballs of the said first storage ball device from the said second storage ball device; Perhaps said glueballs counting device is located at said first and receives on the bulb road, is used to detect quantity and the flow rate that is transported to the glueballs of the said second storage ball device from said ball collecting device.
Said rubber ball cleaning system also comprises measure and control device, and said measure and control device links to each other with said glueballs counting device, is used for said glueballs counting device is carried out observing and controlling and when the testing result of said glueballs counting device is unusual, gives the alarm.
Additional aspect of the present invention and advantage part in the following description provide, and part will become obviously from the following description, or recognize through practice of the present invention.
Description of drawings
Above-mentioned and/or additional aspect of the present invention and advantage obviously with are easily understood becoming the description of embodiment from combining figs, wherein:
Fig. 1 is the sketch map of the rubber ball cleaning system that provides of the first embodiment of the present invention;
Fig. 2 is the sketch map of a kind of structure of the storage of first in the rubber ball cleaning system shown in Figure 1 ball device;
Fig. 3 is the sketch map of the another kind of structure of the storage of first in the rubber ball cleaning system shown in Figure 1 ball device;
Fig. 4 is the structural representation of the storage of second in the rubber ball cleaning system shown in Figure 1 ball device;
Fig. 5 is that the glueballs cleaning function pipe-line system in the rubber ball cleaning system shown in Figure 1 connects block diagram;
Fig. 6 representes the modified example sketch map of the rubber ball cleaning system that first embodiment of the invention provides;
Fig. 7 is that the glueballs cleaning function pipe-line system in the rubber ball cleaning system shown in Figure 6 connects block diagram;
Fig. 8 is the sketch map of the rubber ball cleaning system that provides of the second embodiment of the present invention;
Fig. 9 representes the modified example of the rubber ball cleaning system that second embodiment of the invention provides;
Figure 10 is that rubber ball cleaning system shown in Figure 9 is in when adorning spherical attitude and unloading spherical attitude pitching and switches the working state schematic representation of ball control valve group;
Figure 11 be rubber ball cleaning system shown in Figure 9 when being in the pitching state pitching with switch the working state schematic representation of ball control valve group;
Figure 12 is that rubber ball cleaning system shown in Figure 9 is in when receiving spherical attitude pitching and switches the working state schematic representation of ball control valve group;
Figure 13 is the sketch map of the rubber ball cleaning system that provides of the third embodiment of the present invention;
Figure 14 representes first modified example of the rubber ball cleaning system that third embodiment of the invention provides;
Figure 15 representes second modified example of the rubber ball cleaning system that third embodiment of the invention provides; With
Figure 16 representes the 3rd modified example of the rubber ball cleaning system that third embodiment of the invention provides.
Symbol description:
100 equipment to be cleaned; 101 intake lines; 102 output pipes;
1 first storage ball device; 11 first storage spherical tanks; 12 first glueballs filter member; 13 score takes over; 14 go out ball takes over; 15 water inlets are taken over; 16 water outlets are taken over; 17 dress balls are taken over; 18 unload ball takes over; 19 glueballs are collected basket; 111 first storage spherical tank cylindrical shells; 112 first storage spherical tank upper covers; 113 first storage spherical tank low heads; 171 dress Ball valves; 181 unload Ball valve; 191 collect the basket body; 192 filter screens; 193 leakage fluid drams;
2 second storage ball devices; 21 second storage spherical tanks; 22 second glueballs filter member; 23 dirt filter member; 24 blowdown connections; 25 drainings are taken over; 26 chargings are taken over; 27 discharges are taken over; 211 second storage spherical tank cylindrical shells; 212 second storage spherical tank upper covers; 213 second storage spherical tank low heads; 241 sewage draining valves;
3 ball-throwing apparatus; 4 ball collectors;
5 glueballs cleaning function pipe-line systems; 51 pitching pipelines; 5,101 first pitching pipelines; 5,102 second pitching pipelines; 511 pitching water pumps; 512 first pitching control valves; 513 second pitching control valves; 53 switch the bulb road; 5,301 first switch the bulb road; 5,302 second switch the bulb road; 5303 the 3rd switch the bulb road; 531 switch the ball water pump; 532 first switch the ball control valve; 533 second switch the ball control valve; 52 receive the bulb road; 5,201 first receive the bulb road; 5,202 second receive the bulb road; 521 receive the ball water pump; 522 first receive the ball control valve; 523 second receive the ball control valve; 541 pitchings with switch the public water pump of ball; 542 pitchings with switch ball control valve group; 5,421 first pitchings with switch the ball control valve; 5,422 second pitchings with switch the ball control valve; 551 receive ball and switch the public water pump of ball; 552 receive ball and switch ball control valve group; 5,521 first receive ball and switch the ball control valve; 5,522 second receive ball and switch the ball control valve;
6 glueballs counting devices; 7 supervising devices.
The specific embodiment
Describe embodiments of the invention below in detail, the example of said embodiment is shown in the drawings, and wherein identical from start to finish or similar label is represented identical or similar elements or the element with identical or similar functions.Be exemplary through the embodiment that is described with reference to the drawings below, be intended to be used to explain the present invention, and can not be interpreted as limitation of the present invention.
In description of the invention; It will be appreciated that; The orientation of indications such as term " " center ", " vertically ", " laterally ", " length ", " width ", " thickness ", " on ", D score, " preceding ", " back ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " clockwise ", " counterclockwise " or position relation are for based on orientation shown in the drawings or position relation; only be to describe with simplifying for the ease of describing the present invention; rather than the device or the element of indication or hint indication must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
In addition, term " first ", " second " only are used to describe purpose, and can not be interpreted as indication or hint relative importance or the implicit quantity that indicates indicated technical characterictic.Thus, one or more a plurality of these characteristics can be shown or impliedly comprised to the characteristic that is limited with " first ", " second " clearly.In description of the invention, except as otherwise noted, the implication of " a plurality of " is two or more, only if clear and definite qualification is arranged in addition.
In the present invention, only if clear and definite regulation and qualification are arranged in addition, broad understanding should be done in terms such as term " installation ", " linking to each other ", " connection ", " fixing ", for example, can be to be fixedly connected, and also can be to removably connect, or connect integratedly; Can be mechanical connection, also can be to be electrically connected; Can be directly to link to each other, also can link to each other indirectly through intermediary, can be the connection of two element internals.For those of ordinary skill in the art, can understand above-mentioned term concrete implication in the present invention as the case may be.
In the present invention; Only if clear and definite regulation and qualification are arranged in addition; First characteristic second characteristic it " on " or D score can comprise that first and second characteristics directly contact, can comprise that also first and second characteristics are not directly contacts but through the contact of the additional features between them.And, first characteristic second characteristic " on ", " top " and " above " comprise first characteristic directly over second characteristic and oblique upper, or only represent that the first characteristic level height is higher than second characteristic.First characteristic second characteristic " under ", " below " and " below " comprise first characteristic under second characteristic with tiltedly below, or only represent that the first characteristic level height is less than second characteristic.
< first embodiment >
Fig. 1 is the sketch map of the rubber ball cleaning system that provides of first embodiment of the invention; Fig. 2 and Fig. 3 are the structural representations of the storage of first in the rubber ball cleaning system shown in Figure 1 ball device 1; Fig. 4 is the structural representation of the storage of second in the rubber ball cleaning system shown in Figure 1 ball device 2, and Fig. 5 is that the glueballs cleaning function pipe-line system in the rubber ball cleaning system shown in Figure 1 connects block diagram.
Extremely shown in Figure 5 like Fig. 1; In the first embodiment of the present invention; Rubber ball cleaning system comprises glueballs cleaning function equipment and glueballs cleaning function pipe-line system; Glueballs cleaning function equipment comprises that the first storage ball device 1, second stores up ball device 2, ball-throwing apparatus 3 and ball collector 4 etc.; Glueballs cleaning function pipe-line system 5 comprises pitching pipeline 51, receives bulb road 52 and switches bulb road 53 etc., wherein about pitching pipeline 51, receive bulb road 52 and switch bulb road 53 and will provide detailed description below.Glueballs cleaning function pipe-line system 5 is connected equipment I/O pipeline to be cleaned with the pitching process stated after realizing, receives the ball process and switch glueballs cleaning process such as ball process with above-mentioned glueballs cleaning function equipment, thereby realizes that agitation equipment carries out on-line cleaning scale removal and antiscale.
Particularly; As shown in Figure 2; The first storage ball device 1 comprise the first storage spherical tank 11 and this first storage limit in spherical tank 11 first the spherical space Y1 and the first no spherical space N1 arranged the first glueballs filter member 12, and the first storage spherical tank 11 be provided with first have spherical space Y1 to link to each other goal take over 13, go out ball take over 14 and water inlet take over 15 and the water outlet adapter 16 that links to each other with the first no spherical space N1.
Ball-throwing apparatus 3 is located on the intake line 101, ball-throwing apparatus 3 and go out ball and be connected with the first pitching pipeline 5101 to have the glueballs in the Y1 of spherical space to be shipped in the equipment 100 to be cleaned with first between taking over 14.In other words; Ball-throwing apparatus 3 links to each other with the ball adapter 14 that goes out of the first storage ball device 1; To have the glueballs in the Y1 of spherical space to be shipped in the equipment intake line 101 to be cleaned first storage first in ball device 1, be shipped to glueballs in the equipment intake line 101 to be cleaned and get in the equipment 100 to be cleaned with the fluid in the equipment intake line 101 to be cleaned and carry out the effect of cleaning and descaling with the heat exchanger tube of realizing agitation equipment 100.
The second storage ball device 2 comprises the second storage spherical tank 21 and is located at the second glueballs filter member 22 in the second storage spherical tank 21; Limit the second no spherical space N2 and second by the second glueballs filter member 22 in the second storage spherical tank 21 spherical space Y2 is arranged; The second storage spherical tank 21 be provided with second have charging that spherical space Y2 links to each other take over 26 with discharge take over 27 and the draining that links to each other with the second no spherical space N2 take over 25, wherein be connected with first between discharge adapter 27 and the goal adapter 13 and switch bulb road 5301 to allow second to have glueballs in the Y2 of spherical space to enter into first to have in the Y1 of spherical space.Preferably; The second storage ball device 2 also comprises dirt filter member 23; Dirt filter member 23 is located at the below of the second glueballs filter member 22, the second no spherical space N2 that limits successively from top to bottom at the second glueballs filter member, 22 upsides in the spherical tank 21 in second storage, second spherical space Y2 being arranged and be positioned at the 3rd no spherical space N3 of dirt filter member 23 downsides between the second glueballs filter member 22 and dirt filter member 23.
Ball collector 4 be located on the output pipe 102 and and charging be connected with first between taking over 26 and receive bulb road 5201, ball collector 4 is used to collect the glueballs of equipment exhausting to be cleaned and allows this glueballs to receive bulb road 5201 through first and gets into second and have in the Y2 of spherical space.In other words, ball collector 4 is used for collecting (the equipment output pipe 102 to be cleaned) glueballs of equipment exhausting to be cleaned and allows this glueballs to take over second of 26 entering, the second storage ball device 2 through charging that spherical space Y2 is arranged.The discharge that the 13 and second storage ball device 2 is taken in the goal of the first storage ball device 1 is taken over 27 and is linked to each other and allow glueballs in the second storage ball device 2 to get in (switch to) first storage ball device 1, in order to glueballs cleaning process use next time.
Glueballs cleaning function pipe-line system 5 comprises pitching pipeline 51, receives bulb road 52, switches bulb road 53.Pitching pipeline 51, receive bulb road 52 and switch bulb road 53 for by the function pipeline of realizing that different glueballs cleaning functions (process) are divided, above-mentioned each function pipeline connect equipment I/O pipeline to be cleaned and glueballs cleaning function equipment (comprising the first storage ball device 1, the second storage ball device 2, ball-throwing apparatus 3, ball collector 4 etc.) with the realization pitching, receive ball and switch glueballs cleaning process such as ball.
In first embodiment; Be connected with the second pitching pipeline 5102 between water inlet adapter 15 and the intake line 101; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511, and preferably, pitching water pump 511 is positioned at the downstream of the second pitching control valve 513.Be connected with 5202, the second receipts bulb roads 5202, the second receipts bulb road between draining adapter 25 and the output pipe 102 and be provided with the receipts ball water pump 521 and the second receipts ball control valve 523, preferably, the second receipts ball control valve 523 is positioned at the downstream of receipts ball water pump 521.Be connected with second between water outlet adapter 16 and the output pipe 102 and switch bulb road 5302; Second switches bulb road 5302 is provided with and switches ball water pump 531 and second and switch ball control valve 533; Preferably, second switch ball control valve 533 and be positioned at the downstream of switching ball water pump 531.
Specify with regard to pipe-line system among first embodiment below.
With reference to Fig. 1-Fig. 5, pitching pipeline 51 comprises the first pitching pipeline 5101 and the second pitching pipeline 5102.The first pitching pipeline 5101 connects the ball-throwing apparatus 3 on ball adapter 14 and the equipment intake line 101 to be cleaned that of the first storage ball device 1; Glueballs in the storage ball device 1 of winning can be put in the equipment intake line 101 to be cleaned through ball-throwing apparatus 3, on the first pitching pipeline 5101, can be provided with the break-make that the first pitching control valve 512 is used to control the first pitching pipeline 5101.The second pitching pipeline 5102 connects the water inlet of the equipment intake line 101 to be cleaned and the first storage ball device 1 and takes over 15; Making water in the equipment intake line 101 to be cleaned can get into first of the first storage ball device 1 has spherical space Y1, and the second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511.
Wherein, Pitching water pump 511 can draw water in the equipment intake line 101 to be cleaned and be delivered in the first storage ball device 1; Make the glueballs in the storage ball device 1 of winning to be transported to ball-throwing apparatus 3 via the first pitching pipeline 5101; Put in the equipment intake line 101 to be cleaned by ball-throwing apparatus 3 then, glueballs is not through pitching water pump 511 in above-mentioned pitching process.
Receive bulb road 52 and comprise that first receives the bulb road 5201 and the second receipts bulb road 5202; The ball collecting device 4 and second that the first receipts bulb road 5201 connects on the equipment output pipe 102 to be cleaned stores up between the charging adapter 26 of ball device 2; The glueballs that makes ball collecting device 4 collect can get into second of the second storage ball device 2 has spherical space Y2, and first receives bulb road 5201 is provided with the break-make that the first receipts ball control valve 522 is used to control the first receipts bulb road 5201.Second receives bulb road 5202 connects between the draining adapter 25 and equipment output pipe 102 to be cleaned of the second storage ball device 2; Be used for the water in the second storage ball device 2 is transported to the output pipe 102 of equipment to be cleaned; Second receives bulb road 5202 is provided with the receipts ball water pump 521 and the second receipts ball control valve 523; Wherein receiving ball water pump 521 can draw water in the second storage ball device 2 and be delivered to the equipment output pipe 102 to be cleaned; In time be drawn in the second storage ball device 2 thereby make the glueballs of collecting in the ball collecting device 4 that links to each other with the second storage ball device 2 receive bulb road 5201 via first, glueballs is not through receiving ball water pump 521 in above-mentioned receipts ball process.Because be provided with the second storage ball device 2 and receive bulb road 52, the glueballs of collecting in the ball collecting device 4 can in time be transported in the second storage ball device 2, can avoid the ball screen in the handball device 4 to stop up, and significantly reduces system's water resistance simultaneously.
Switch bulb road 53 and comprise that first switches bulb road 5301 and second and switch bulb road 5302.First switches the discharging that bulb road 5301 is connected the second storage ball device 2 takes between the goal adapter 13 of 27 and the first storage ball device 1; So that will store up temporarily has glueballs among the Y2 of spherical space to be switched to first of the first storage ball device 1 at second of the second storage ball device 2 to have among the Y1 of spherical space, first switch can be provided with on the bulb road 5,301 first switch ball control valve 532 be used to control first switch bulb road 5301 break-make.Second switches bulb road 5302 is connected between the water outlet adapter 16 and equipment output pipe 102 to be cleaned of the first storage ball device 1; So that the water with the first storage ball device 1 in switching the glueballs process is transported in the equipment output pipe 102 to be cleaned, second switches bulb road 5302 is provided with and switches ball water pump 531 and second and switch ball control valve 533.Wherein switching ball water pump 531 can take over 16 from the water outlet of the first storage ball device 1 and draw water and be delivered in the equipment output pipe 102 to be cleaned; Be switched to first by suction and store up in the ball device 1 thereby make the glueballs of second storage in the ball device 2 that link to each other with the first storage ball device 1 switch bulb road 5301 via first, at the above-mentioned glueballs of switching in the ball process not through switching ball water pump 531.
For the ease of understanding, the rubber ball cleaning system in the first embodiment of the invention will be described in further detail below.
The first storage ball device 1
As shown in Figures 2 and 3; The first storage ball device 1 comprise the first storage spherical tank 11 and this first storage limit in spherical tank 11 first the spherical space Y1 and the first no spherical space N1 arranged the first glueballs filter member 12, and the first storage spherical tank 11 be provided with first have spherical space Y1 to link to each other goal take over 13, with first have that spherical space Y1 links to each other the ball that goes out take over 14, water inlet adapter 15 that spherical space Y1 links to each other and the water outlet adapter 16 that links to each other with the first no spherical space N1 arranged with first.
Particularly; The first storage spherical tank 11 can be by the first storage spherical tank cylindrical shell 111, be installed in these first storage spherical tank cylindrical shell, 111 tops first storage spherical tank upper cover 112 (ellipse heads) with first storage spherical tank low head 113 (conical heads) that are installed in these first storage spherical tank cylindrical shell, 111 bottoms but the jar shape liquid storage container that constitutes, but promptly the first storage spherical tank 11 for having jar shape liquid storage container of inner chamber.Wherein alternatively, the first storage spherical tank upper cover 112 can be ellipse head, and the first storage spherical tank low head 113 can be conical head.The first storage spherical tank cylindrical shell 111, first of present embodiment stores up spherical tank upper cover 112 and the first storage spherical tank low head 113 can be integrally welded, but promptly is welded into a jar shape liquid storage container, but the jar shape liquid storage container that also can adopt flange and bolt to connect as one certainly.
The first glueballs filter member 12 is located at the inside of the first storage spherical tank 11; In this first storage spherical tank 11, limit first the spherical space Y1 and the first no spherical space N1 are arranged; Specifically; The first glueballs filter member 12 is located in the first storage spherical tank 11 and the chamber in the first storage spherical tank 11 is separated into first on above-below direction has the spherical space Y1 and the first no spherical space N1, and wherein first has the spherical space Y1 and the first no spherical space N1 to communicate through the filtering holes on the first glueballs filter member 12.In the course of work of rubber ball cleaning system, the first glueballs filter member 12 is blocked in first with the glueballs in the first storage spherical tank 11 to be had in the Y1 of spherical space, enters into the first no spherical space N1 to prevent glueballs.
A kind of structure of the first glueballs filter member has been shown among Fig. 2.
As shown in Figure 2; The first glueballs filter member 12 can be the filter that offers the filtering holes that some glueballs can't pass through; It is interior so that the inner space of this first storage spherical tank 11 is separated up and down that it flatly is arranged on the first storage spherical tank 11, thereby in the first storage spherical tank 11, limit the first no spherical space N1 that is positioned at the first glueballs filter member, 12 upsides and be positioned at first of the first glueballs filter member, 12 downsides spherical space Y1 arranged.
Certainly, the structure of the first glueballs filter member 12 and set-up mode are not limited to this.Other a kind of structure of the first glueballs filter member 12 for example, has been shown among Fig. 3.
As shown in Figure 3; The first glueballs filter member 12 is the cartridge filter of the filtering holes that offers some glueballs and can't pass through; The openend of cartridge filter (with reference to the upper end of cartridge filter among Fig. 3) and first storage spherical tank 11 tops link to each other, thereby in the first storage spherical tank 11, limit first between the inwall that stores up spherical tank 11 at the inner first no spherical space N1 of cartridge filter with at cartridge filter outer wall and first spherical space Y1 are arranged.Alternatively,, also the side filter can be set, scheme not shown in the tank body side in order to increase by the first glueballs filter member, 12 discharge areas.
The adapter 13 of scoring is located on the sidewall of the first storage spherical tank cylindrical shell 111; Be used for other device of first storage ball device 1 and the rubber ball cleaning system for example the discharge adapter 27 of the second storage ball device 2 be communicated with; Thereby make from above-mentioned other device for example the discharge of the second storage ball device 2 take over the glueballs of discharging 27 and can enter into first of the first storage spherical tank 11 and have in the Y1 of spherical space, supply next time clean cycle to use.In addition; Preferably; Score to take over 13 be positioned at the first storage spherical tank 11 part can bending; Rotate to impel the first storage spherical tank, 11 interior fluids to produce, thereby the glueballs in the first storage spherical tank 11 is swum in the water equably, prevent that glueballs from precipitating or the concentrated first storage spherical tank 11 that flows out causes out ball adapter 14 to stop up.And the fluid of rotation can also wash away the first glueballs filter member 12, thereby prevents that glueballs from stopping up the filtering holes on the first glueballs filter member 12, influences the carrying out of subsequent technique process.
Going out ball takes over 14 and is located on the sidewall of the first storage spherical tank cylindrical shell 111; Be used for the first storage ball device 1 is communicated with the ball-throwing apparatus 2 of rubber ball cleaning system; Take over 14 and get into ball-throwing apparatus 2 and be shipped in the equipment to be cleaned so that the glueballs in the first storage spherical tank 11 can go out ball from this, this equipment to be cleaned is cleaned through ball-throwing apparatus 2.
Water inlet is taken over 15 and is located on the sidewall of the first storage spherical tank cylindrical shell 111, is used in the first storage spherical tank 11, supplying with water.Preferably; Water inlet take over 15 be positioned at the first storage spherical tank 11 part can bending; To impel the fluid in the first storage spherical tank 11 to produce rotation; Thereby the glueballs in the storage spherical tank 11 of winning is swum in the water equably, prevent that the perhaps concentrated first storage spherical tank 11 that flows out of glueballs deposition from causing out ball to take over 14 obstructions.And the fluid of rotation can also wash away the first glueballs filter member 12, thereby prevents that effectively impurity and glueballs from stopping up the filtering holes on the first glueballs filter member 12, influences the carrying out of subsequent technique process.
Water outlet adapter 16 is located at the top of the first storage spherical tank upper cover 112; Discharge to allow the water in the first storage spherical tank 11; Specifically; The water that contains glueballs is from bottom to up through after the first glueballs filter member 12, and glueballs is left on first to be had in the Y1 of spherical space, and can take over outflow 16 from water outlet through the water that the first glueballs filter member 12 is filtered.
In addition, preferably, for the ease of filling, discharging and the collection of glueballs, as shown in Figures 2 and 3, the first storage ball device 1 can also comprise dress ball adapter 17, unload ball adapter 18 and glueballs collection basket 19.Here; Need to prove, the first storage ball device 1 can not comprise the dress ball take over 17, unload ball take over 18 and glueballs collect basket 19, have the dress ball take over 17, unload ball take over 18 and the glueballs first storage ball device 1 of collecting basket 19 can make things convenient for the filling and the collection of glueballs; Just preferred embodiment; In the following description, with the first storage ball device 1 have the dress ball take over 17, unload ball take over 18 and glueballs to collect basket 19 be that example describes, still can not be interpreted as limitation of the present invention.
Particularly, the dress ball take over 17 be located at the first storage spherical tank 11 sidewall, more particularly, the dress ball is taken over 17 and is located on the sidewall of the first storage spherical tank cylindrical shell 111 and with first and has spherical space Y1 to link to each other, and the dress ball is taken over 17 and is provided with and adorns Ball valve 171.
Unload ball take over 18 be located at the first storage spherical tank 11 the bottom, more particularly, unload ball and take over 18 and be located at the lower end of the first storage spherical tank low head 113 and have spherical space Y1 to link to each other with first, unload can be provided with in the ball adapter 18 and unload Ball valve 181.
Glueballs is collected basket 19 and is located at the below of unloading ball adapter 18, to accept from unloading the glueballs that ball adapter 18 emits.Glueballs collects collection basket body 191 that basket 19 can have tubbiness, the filter screen 192 of these collections basket body 191 inside is set and be arranged on the leakage fluid dram 193 of these filter screen 192 downsides.Like this, take over 18 glueballs of discharging from discharging and just can in collecting basket body 191, be filtered by filter screen 192 with water, with glueballs be collected in filter screen 192 tops and through leakage fluid dram 193 with the water discharge, make things convenient for the concentrated glueballs that fetches of workman thus.
Certainly, the structure that glueballs is collected basket 19 is not limited to this, so long as can realize the filter of the filtering function of wanting required for the present invention, all can be used as glueballs and collects the basket use.
When loading glueballs, can open dress Ball valve 171, in the first storage spherical tank 11, load glueballs to take over 17 through the dress ball.And, when the discharging glueballs, only need open the glueballs that unloads in Ball valve 181, the first storage spherical tanks 11 and just can rely on the weight of himself to draw off and drop in the glueballs collection basket 19 from unloading ball adapter 18.
Owing to only adorn Ball valve 171 and unload filling and the collection that Ball valve 181 just can be accomplished glueballs through operation; Do not store up the heavier loam cake at spherical tank top and need as existing apparatus, not open first; Therefore, put ball and get the ball process simple, labour intensity is less; Improve workman's work situation, and improved the efficient of putting ball and getting ball greatly.In addition, have good sealing property owing to adorn Ball valve 171 and unload Ball valve 181, therefore, the above-mentioned first storage ball device 1 has good sealing property.
In addition, as shown in Figures 2 and 3, the sidewall of the first storage spherical tank 11 for example can also be provided with manhole and manhole cover on the sidewall of the first storage spherical tank cylindrical shell 111, so that maintenance and the state of observing the first storage spherical tank, 11 inner fluids.Manhole and manhole cover can be designed to hand hole and hand hole cover or manhole and manhole cover according to shape, size, the structure of storage spherical tank, to satisfy various user demand.
In addition, can also be as required for example on the sidewall of the first storage spherical tank cylindrical shell 111 the video illumination assembly be set, so that the user monitors the duty in the storage spherical tank at the first storage spherical tank 11.In the present embodiment, the video illumination assembly can be made up of video probe commonly used in this area and illuminating lamp etc., also can be used for and realize the present invention and specially designed parts, as long as can realize its function.
The second storage ball device 2
As shown in Figure 1; In first embodiment; The second storage ball device 2 is located at the goal of the ball collector 4 and the first storage ball device 1 and takes between 13; Collecting, and can take over 13 through scoring at part dirt post precipitation and glueballs is switched to first of the first storage ball device 1 has in the Y1 of spherical space, supply next cleaning process to recycle from the glueballs of ball collector 4 and dirt for example incrustation scale and microorganism dirt etc.And, also can regularly emit through the dirt of deposition.Simultaneously, collect and temporarily store glueballs through the second storage ball device 2 is set, can also avoid glueballs to stop up ball collector 4, the system that makes can run well, and the water resistance of ball collector is little, and energy-saving effect is obvious.As shown in Figure 4, the second storage ball device 2 comprise that the second storage spherical tank 21, the second glueballs filter member 22, dirt filter member 23, blowdown connection 24, draining take over 25, charging take over 26 and discharge take over 27.Here, need to prove that the second storage ball device 2 can not comprise dirt filter member 23; In the present invention; The second storage ball device 2 with dirt filter member 23 can increase the blowdown performance of the second storage ball device 2, just preferred embodiment, and in the following description; Having dirt filter member 23 with the second storage ball device 2 is that example describes, but can not be interpreted as limitation of the present invention.
Particularly; As shown in Figure 4; But the second storage spherical tank 21 can be by the second storage spherical tank cylindrical shell 211, airtightly be installed in the second storage spherical tank upper cover 212 on these second storage spherical tank cylindrical shell, 211 tops and the jar shape liquid storage container that the airtight second storage spherical tank low head 213 that is installed in these second storage spherical tank cylindrical shell, 211 bottoms constitutes, but promptly the second storage spherical tank 21 for having the jar shape liquid storage container of inner chamber.Alternatively, the second storage spherical tank upper cover 212 can be ellipse head, and the second storage spherical tank low head 213 can be conical head.
The second storage spherical tank cylindrical shell 211, second of present embodiment stores up spherical tank upper cover 212 and but the second storage spherical tank low head 213 can adopt the jar shape liquid storage container that is welded to connect to integral structure, but the jar shape liquid storage container that also can adopt flange and bolt to connect as one.
As shown in Figure 4; The set inside of the second storage spherical tank 21 has the second glueballs filter member 22 and dirt filter member 23, with the second no spherical space N2 that in this second storage spherical tank 21, limits successively from top to bottom at the second glueballs filter member, 22 upsides, second the 3rd no spherical space N3 that spherical space Y2 arranged and be positioned at dirt filter member 23 downsides between the second glueballs filter member 22 and dirt filter member 23.In the course of work of rubber ball cleaning system, the second glueballs filter member 22 can be blocked in second with the glueballs in the second storage spherical tank 21 with dirt filter member 23 to be had in the Y2 of spherical space, enters into the second no spherical space N2 and the 3rd no spherical space N3 to prevent glueballs.
A kind of structure of the second glueballs filter member 22 and dirt filter member 23 has been shown among Fig. 4.
As shown in Figure 4; The second glueballs filter member 22 and dirt filter member 23 all can be for offering the filter of the filtering holes that some glueballs can't pass through, and they flatly are arranged on and are separated into the second no spherical space N2, second up and down with the inner space with this second storage spherical tank 21 in the second storage spherical tank 21 spherical space Y2 and the 3rd no spherical space N3 are arranged.
Need to prove, though more than be that example has explained that the second glueballs filter member 22 and dirt filter member 23, the second glueballs filter member 22 are not limited to this with dirt filter member 23 with the filter.In other embodiments of the invention; For example; The second glueballs filter member 22 can also be for being formed with the cartridge filter of the filtering holes that several glueballs can't pass through; The openend of this cartridge filter i.e. roof of upper end and the second storage spherical tank 21 links to each other, is positioned at second of cartridge filter inside and has or not spherical space N2 to limit.Perhaps, for the discharge area that increases by the second glueballs filter member 22 the sidepiece filter member that has or not spherical space N2 UNICOM with second can also be set.
Blowdown connection 24 is arranged on the bottom of the second storage spherical tank 21, and specifically, blowdown connection 24 is located at the lower end of the second storage spherical tank cylindrical shell 211 and links to each other with the 3rd no spherical space N3, and blowdown connection 24 is provided with the sewage draining valve 241 that is used to open and close this comb adapter 24.When the dirt in the needs discharging second storage spherical tank 21, the dirt that only need open in sewage draining valve 241, the second storage spherical tanks 21 will emit via blowdown connection 24.
Draining adapter 25 is located at the top of the second storage spherical tank upper cover 212 and links to each other with the second no spherical space N2; And draining take over 25 with after state be provided with and second receive ball water pump 531 and second and receive second of ball by-pass valve control 533 and receive bulb road 5302 and link to each other, be discharged in the equipment output pipe 102 to be cleaned via the second receipts bulb road 5302 to allow the second storage spherical tank, 21 interior water.
Charging is taken over 26 and is located on the sidewall of the second storage spherical tank cylindrical shell 211 and with second and has spherical space Y2 to link to each other; Ball collector 4 is communicated with to be used for installing other of second storage ball device 2 and the rubber ball cleaning system for example, makes that can enter into second from the above-mentioned glueballs that other installs discharge the ball collector 4 for example stores up second of spherical tank 21 and have in the Y2 of spherical space.
Preferably; Charging take over 26 be positioned at the second storage spherical tank 21 part can bending; To impel the fluid in the second storage spherical tank 21 to produce rotation; Thereby wash away the second glueballs filter member 22 and dirt filter member 23, prevent that the second glueballs filter member 22 and dirt filter member 23 from by glueballs and impurity obstruction, influencing the carrying out of subsequent technique process.
Discharge is taken over 27 and is located on the sidewall of the second storage spherical tank cylindrical shell 211 and with second and has spherical space Y2 to link to each other; And discharge take over 27 through after state be provided with and first switch first of ball control valve 532 and switch the goal of the bulb road 5301 and the first storage ball device 1 and take over 13 and link to each other, store up in the spherical tank 11 thereby allow glueballs from the second storage spherical tank 21 to get into first.
Ball-throwing apparatus 3
As shown in Figure 1, ball-throwing apparatus 3 links to each other with the ball adapter 14 that goes out of the first storage ball device 1, to have the glueballs in the Y1 of spherical space to be shipped to equipment to be cleaned equably with first as far as possible.Ball-throwing apparatus 3 can be the various ball-throwing apparatus that use in the glueballs field of washing, as long as can realize its basic function.
Ball collector 4
Ball collector 4 is used for linking to each other with the output pipe 102 of equipment to be cleaned; Enter into second and have in the Y2 of spherical space to collect the glueballs that comes out from equipment exhausting to be cleaned and to allow its glueballs of collecting to take over 26 through the charging of the second storage ball device 2; Glueballs is collected and stored up temporarily in the second storage ball device 2; The goal adapter 13 of the first storage ball device 1 that in switching the ball process, is connected through the discharge adapter 27 with the second storage ball device 2 then enters into first to be had in the Y1 of spherical space, recycles in order to next cleaning process.Ball collector 4 can be the various ball collectors that use in the glueballs field of washing, as long as can realize its basic function.
Glueballs cleaning function pipe-line system 5
Glueballs cleaning function pipe-line system 5 is used for each glueballs cleaning function equipment of equipment I/O pipeline to be cleaned and rubber ball cleaning system is coupled together, thereby makes glueballs and water can in rubber ball cleaning system, flow and realize the online wash cycles scale removal and the antiscale of agitation equipment.
As shown in Figure 1, in the present embodiment, glueballs cleaning function pipe-line system 5 comprises pitching pipeline 51, receives bulb road 52, switches bulb road 53.Pitching pipeline 51, receive bulb road 52 and switch bulb road 53 for by the function pipeline of realizing that different glueballs cleaning functions (process) are divided, above-mentioned each function pipeline connect equipment I/O pipeline to be cleaned and glueballs cleaning function equipment (comprising the first storage ball device 1, the second storage ball device 2, ball-throwing apparatus 3, ball collector 4 etc.) with the realization pitching, receive ball and switch glueballs cleaning process such as ball.In glueballs cleaning function pipe-line system 5, comprise the pipeline of carrying fluid and water pump and valve, flange etc.Wherein,
Pitching pipeline 51 comprises the first pitching pipeline 5101 and the second pitching pipeline 5102.The first pitching pipeline 5101 is connected going out between the ball-throwing apparatus 3 on ball adapter 14 and the equipment intake line 101 to be cleaned of the first storage ball device 1; Thereby the glueballs in the first storage ball device 1 can be put in the equipment intake line 101 to be cleaned through ball-throwing apparatus 3; The first pitching pipeline 5101 is provided with the execution unit of the first pitching control valve, 512, the first pitching control valves 512 for the break-make of the control first pitching pipeline 5101.The second pitching pipeline 5102 connects the water inlet of the equipment intake line 101 to be cleaned and the first storage ball device 1 and takes over 15; Thereby the water that makes equipment intake line 101 to be cleaned can get into first of the first storage ball device 1 spherical space Y1 is arranged; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511; The second pitching control valve 513 is the execution unit of the break-make of the control second pitching pipeline 5102, and pitching water pump 511 is carried for the fluid of pitching pipeline 51 power is provided.Pitching water pump 511 can be from drawing water in the equipment intake line 101 to be cleaned to the first storage ball device 1; Making the glueballs of storage in the ball device 1 of winning be transported to ball-throwing apparatus 3 via the first pitching pipeline 5101 and then putting in the equipment intake line 101 to be cleaned, glueballs is not through pitching water pump 511 in above-mentioned pitching process.
Receive bulb road 52 and comprise that first receives the bulb road 5201 and the second receipts bulb road 5202; First receives bulb road 5201 connects the charging adapter 26 that the ball collecting device 4 and second on the equipment output pipe 102 to be cleaned stores up ball device 2; Thereby the glueballs that ball collecting device 4 is collected can get into second of the second storage ball device 2 spherical space Y2 is arranged; First receives bulb road 5201 is provided with the first receipts ball control valve, 522, the first receipts ball control valves 522 are received the break-make on bulb road 5201 for control first execution unit.The second receipts bulb road 5202 connects the draining adapter 25 and equipment output pipe 102 feasible can the water of the second storage ball device 2 being transported in the equipment output pipe 102 to be cleaned to be cleaned of the second storage ball device 2; Second receives bulb road 5202 is provided with the receipts ball water pump 521 and the second receipts ball control valve 523; Receive ball water pump 521 and for the fluid conveying of receiving bulb road 52 power is provided, second receives ball control valve 523 is received the break-make on bulb road 5202 for control second execution unit.Receiving ball water pump 521 can draw water to equipment output pipe 102 to be cleaned from the second storage ball device 2; Make with ball collecting device 4 that the second storage ball device 2 is connected in the glueballs collected received in the second storage ball device 2 that by suction in time glueballs is through receipts ball water pump 521 in above-mentioned receipts ball process.Because be provided with the second storage ball device 2 and receive bulb road 52, the glueballs of collecting in the ball collecting device 4 can in time be transported in the second storage ball device 2, can avoid the obstruction of ball screen and obviously reduce system's water resistance.
Switch bulb road 53 and comprise that first switches bulb road 5301 and second and switch bulb road 5302.First switches the discharging that bulb road 5301 is connected the second storage ball device 2 takes between the goal adapter 13 of 27 and the first storage ball device 1; Have glueballs among the Y2 of spherical space to be switched to first of the first storage ball device 1 at second of the second storage ball device 2 to have among the Y1 of spherical space so that will store up temporarily; First switches bulb road 5301 is provided with first and switches ball control valve 532, the first and switch ball control valve 532 and switch the execution unit of the break-make on bulb road 5301 for control first.Second switch water outlet that bulb road 5302 connects the first storage ball device 1 take over 16 with equipment output pipe 102 to be cleaned so that in switching the glueballs process, the water of the first storage ball device 1 is transported in the equipment output pipe 102 to be cleaned; Second switches bulb road 5302 is provided with and switches ball water pump 531 and second and switch ball control valve 533; Switch ball water pump 531 and for the fluid conveying of switching bulb road 53 power is provided, second switches ball control valve 533 switches the execution unit of the break-make on bulb road 5302 for control second.Switching ball water pump 531 can draw water to equipment output pipe 102 to be cleaned from the water outlet adapter 16 of the first storage ball device 1; Make with the second storage ball device 2 that the first storage ball device 1 is connected in glueballs switch bulb road 5301 via first and be switched to first by suction and store up in the ball device 1, at the above-mentioned glueballs of switching in the ball process not through switching ball water pump 531.
In the present embodiment; The by-pass valve control that glueballs cleaning function pipe-line system 5 is provided with comprises that the first pitching control valve 512, the second pitching control valve 513, first receive ball control valve 522, second and receive ball control valve 523, first and switch ball control valve 532, second and switch ball control valve 533; Preferably, all can adopt two-way valve.Alternatively, also can adopt the valve of other type such as butterfly valve, but the valve of the pipeline setting of flowing through at glueballs preferably is provided with two-way valve to avoid glueballs and stop up and to reduce flow resistance.
Preferably,, in each pipeline of glueballs cleaning function pipe-line system 5, all manually-operated gate can be set for the ease of checking maintenance, as shown in Figure 1.
Glueballs counting device 6
In addition, in the present embodiment, rubber ball cleaning system can also comprise glueballs counting device 6.As shown in Figure 1; Glueballs counting device 6 can be located at first and switch on the bulb road 5301; Be transported to the quantity and the flow rate of the glueballs of the first storage ball device 1 to detect, thereby make operating personnel can understand the running status of system in real time and be in time to handle what be in abnormal condition from the second storage ball device 2.Certainly; In other embodiments of the invention; Glueballs counting device 6 can also be arranged on first and receive on the bulb road 5201; Detecting quantity and the flow rate that is transported to the glueballs of the second storage ball device 2 from ball collecting device 4, thereby make operating personnel can understand the running status of system in real time and be in time to handle what be in abnormal condition.Glueballs counting device 6 can be for the various glueballs counting devices that use in the glueballs field of washing, as long as can realize its function.
Measure and control device 7
In the present embodiment, rubber ball cleaning system can also comprise measure and control device 7.As shown in Figure 1; Measure and control device 7 links to each other with glueballs counting device 6; Thereby glueballs counting device 6 is controlled and when the testing result of glueballs counting device 6 is unusual, given the alarm, so that operating personnel understand the running status of system in real time and be in time to handle to what be in abnormal condition.In addition, measure and control device 7 also can link to each other with water pump with each control valve of rubber ball cleaning system, thereby to the pitching of rubber ball cleaning system, receive ball and switch processes such as ball and control and monitor.Measure and control device can be the various measure and control devices that use in the glueballs field of washing, as long as can realize its function.
Describe the concrete course of work below in detail according to the rubber ball cleaning system of first embodiment of the invention.
1) dress ball process: the process of just in the first storage spherical tank 11 of the first storage ball device 1, loading glueballs
In dress ball process, the pitching pipeline 51 that is connected with the first storage ball device 1 and switch bulb road 53 and be in off state.Concrete; Be in off state at the first pitching control valve 512 that is provided with on the first pitching pipeline 5101 and the second pitching control valve 513 that on the second pitching pipeline 5102, is provided with, switch first switching ball control valve 532 and switch second switching ball control valve 533 and be in off state of being provided with on the bulb road 5302 of being provided with on the bulb road 5301 second first.
During the dress ball, open dress Ball valve 171, in the first storage spherical tank 11 of the first storage ball device 1, load glueballs to take over 17 through the dress ball.Behind the dress chou bundle, close dress Ball valve 171 in order to the rubber ball cleaning system operation.
2) pitching process: the process of just in equipment to be cleaned, throwing in glueballs
In the pitching process, be in connected state with the first pitching pipeline 51 that be connected of storage ball device 1 and switch bulb road 53 and be in off state.Concrete; Be in connected state at the first pitching control valve 512 that is provided with on the first pitching pipeline 5101 and the second pitching control valve 513 that on the second pitching pipeline 5102, is provided with, switch first switching ball control valve 532 and switch second switching ball control valve 533 and be in off state of being provided with on the bulb road 5302 of being provided with on the bulb road 5301 second first.
More specifically; During pitching; Open the first pitching control valve 512 and the second pitching control valve 513; Start pitching water pump 511, inject water in the spherical tank 11 to store up to first of the first storage ball device 1, and rely on current that the glueballs in the first storage spherical tank 11 is sent in the equipment intake line 101 to be cleaned via ball-throwing apparatus 3 at the same time from equipment intake line 101 to be cleaned.Behind pitching water pump 511 operation certain hours, the whole or most glueballs in the first storage spherical tank 11 all can be put in the equipment intake line 101 to be cleaned.Pitching stops pitching water pump 511 after finishing, and closes the first pitching control valve 512 and the second pitching control valve 513.
In the pitching process; Adapter 13 is positioned at the part bending of the first storage spherical tank 11 owing to score; Therefore the water that gets in the first storage spherical tank 11 makes jar inner fluid produce rotation; Thereby the glueballs in the storage spherical tank 11 of winning is swum in the water equably, prevent that the perhaps concentrated first storage spherical tank 11 that flows out of glueballs deposition from causing out ball to take over 14 obstructions.And the fluid of rotation can also wash away the first glueballs filter member 12, thereby prevents that glueballs from stopping up the first glueballs filter member 12.
3) cleaning process: just the process of antiscale and snaking is carried out in the heat exchanger tube inside of glueballs agitation equipment
Cleaning process generally is accompanied by the pitching process carries out simultaneously, and just cleaning process is also carried out simultaneously in the pitching process.In cleaning process; Glueballs in the equipment intake line 101 to be cleaned gets in the hydroecium/water tank in the equipment to be cleaned with the cooling water in the equipment intake line 101 to be cleaned; Under the effect of pressure reduction, get in the heat exchanger tube of equipment to be cleaned then; Make to obtain antiscale and scaling effect in the heat exchanger tube that the glueballs that flows out in the heat exchanger tube gets in the equipment output pipe 102 to be cleaned.
4) receive the ball process: just the glueballs in the ball collector 4 is collected and the process of storage temporarily in the second storage ball device 2.This process also can be described as temporary transient storage glueballs process, perhaps first receives the ball process.
In receiving the ball process; The receipts bulb road 52 that is connected with the second storage ball device 2 is in connected state; And the bulb road of switching that the second storage ball device 2 connects is in off state, and the glueballs that receipts ball water pump 521 is collected ball collector in the cleaning process 4 in time is delivered in the second storage ball device 2.
Concrete; In receiving the ball process; Open first and receive ball control valve 522 and receive ball control valve 523, start and receive ball water pump 521 with second, the glueballs that ball collector 3 is collected follow water and dirt from the charging of the second storage ball device 2 take over 26 get in the second storage spherical tank 21 and produce rotate mobile.Because the second glueballs filter member 22 in the second storage spherical tank 21 and the filtration of 23 pairs of glueballs of dirt filter member make glueballs can not get into the second no spherical space N2 and the 3rd no spherical space N3; The water that gets in the second storage spherical tank 21 can flow out from the draining adapter 25 on the second storage spherical tank, 21 tops; The part dirt can be deposited in the 3rd no spherical space N3 of bottom, and glueballs then can temporarily be stored in second of the second storage spherical tank 21 to be had in the Y2 of spherical space.When receiving the end of ball process, stop to receive ball water pump 521, close first and receive the ball control valve 522 and the second receipts ball control valve 523.Not being provided with under the situation of receiving ball water pump 521, also can utilize system's difference force as suction power, but it is relatively poor that system's through-current capability and the controllability of receiving ball water pump 521 are not set.
Receive the ball process and follow the pitching process to carry out simultaneously usually, accumulate in the ball collector 4, cause ball collector 4 to stop up with the glueballs of avoiding dropping into device systems to be cleaned.
In receiving the ball process, most glueballs are collected and temporarily are stored in the second storage spherical tank 21 in the system, and in the system remaining a small amount of glueballs will after the ball process of switching stated continue to receive ball.Therefore, this receipts ball process also can be described as temporary transient storage glueballs process, perhaps first receives the ball process.
5) switch the ball process: just with the process that is switched in the second storage spherical tank 21 in the first storage spherical tank 11
In switching the ball process; The first storage ball device 1 is in off state with the pitching pipeline 51 that equipment intake line 101 to be cleaned is connected; And the bulb road 53 of switching that is connected with the first storage ball device 1 is in connected state; First receives bulb road 5201 also is in connected state, switches the glueballs that ball pump 521 collects the second storage ball device 2 and is switched in the first storage ball device 1, also can continue simultaneously remaining a small amount of glueballs that ball collector 4 is collected is carried and is collected in the first storage spherical tank 11.
Concrete; When to the first storage spherical tank 11, switching ball in the second storage spherical tank 21; Start and to switch ball water pump 531, open first and switch ball control valve 532 and second and switch ball control valve 533 and first and receive ball control valve 522, switch that ball water pump 531 draws water in the first storage spherical tank 11 and the water of extraction is injected in the equipment output pipe 102 to be cleaned; Meanwhile; Under the swabbing action of switching ball water pump 531, the glueballs in the second storage spherical tank 21 is delivered in the first storage spherical tank 11, and continues to receive ball (a small amount of glueballs) from ball collector 4 suctions.The first glueballs filter member 12 of the first storage ball device 1 filters glueballs at first of the first storage spherical tank 11 to be had in the Y1 of spherical space, and the cooling waters in the first storage spherical tank 11 flow through the first glueballs filter member 12 and switched ball water pump 531 and pump to equipment output pipe 102 to be cleaned.When receiving the chou bundle, stop to switch ball water pump 531, close first and switch ball control valve 532 and second and switch the ball control valve 533 and the first receipts ball control valve 522.
If glueballs counting device 6 is arranged on first and switches on the bulb road 5301; Then can count being switched to the glueballs of first storage in the spherical tank 11 switching the ball process; If glueballs counting device 6 is arranged on first and receives on the bulb road 5201, then receiving the ball process and switching the ball process and can count the glueballs that is switched in the first storage spherical tank 11.
In receiving the ball process; Adapter 13 is positioned at the part bending of the first storage spherical tank 11 owing to score; Therefore the fluid that gets in the first storage spherical tank 11 can cause a jar inner fluid rotation; Thereby the glueballs in the storage spherical tank 11 of winning is swum in the water equably, prevent that the perhaps concentrated first storage spherical tank 11 that flows out of glueballs deposition from causing out ball to take over 14 obstructions.And the above-mentioned rotation of fluid can also be washed away the first glueballs filter member 12, thereby prevents that glueballs from stopping up the first glueballs filter member 12.
In the first storage spherical tank 11, switch glueballs owing to this process comprises in the second storage spherical tank 21, and continue the remaining a small amount of glueballs in the gathering system, so this process also can be described as the ball and the second receipts ball process of switching.
6) blowdown process: the process that the dirt of just the second storage ball device 2 being collected is regularly discharged
In the blowdown process; The dirty valve 241 of the row's of opening control; Fluid can be taken in 26 entering, the second storage spherical tank 21 and produce to rotate and flow from charging; Because the filtration of the 23 pairs of glueballs of dirt filter member in the second storage spherical tank 21 makes glueballs can not get into the 3rd no spherical space N3, the dirt in the water and receiving the ball process and switching the dirt that is deposited among the 3rd no spherical space N3 in the process such as ball process and can emit via blowdown connection 24 together in company with water.When the blowdown process finishes, close blowdown by-pass valve control 241.
In the blowdown process; Fluid in the second storage spherical tank 21 can rotate mobile owing to the sweep of charging adapter 26; Can effectively clean with dirt filter member 23 the second glueballs filter member 22, thereby prevent the second glueballs filter member 22 and 23 obstructions of dirt filter member.
The blowdown process is even more important for enclosed or half-closed equipment to be cleaned; Can in time collect and discharge dirt (incrustation scale, biofouling etc.) in the rubber ball cleaning system with maintenance system cleaning, influence heat exchange property and the runnability and the energy consumption of rubber ball cleaning system of the heat transmission equipment of equipment to be cleaned otherwise the dirt of rubber ball cleaning system and equipment to be cleaned can get more and more.Simultaneously, can also improve the life-span of the water pump in the rubber ball cleaning system through blowdown.
7) unload the ball process: just store up the process that gives off glueballs in the spherical tank 11 from first
In unloading the ball process, with the first pitching pipeline 51 that be connected of storage ball device 1, switch bulb road 53 and all be in off state, can unload Ball valve 181 and in the first storage spherical tank 11, give off glueballs through what the first storage spherical tank, 11 bottoms were provided with.
Concrete, in unloading the ball process, the first pitching control valve 512 that on pitching pipeline 51, is provided with is in the second pitching control valve 513 closes, and first switches ball control valve 532 and second and switches ball control valve 533 and be in and close what switch setting on the bulb road 53.
When unloading ball; Open and unload Ball valve 181; Glueballs in the first storage spherical tank 11 and water can emit and enter in the glueballs collection basket 19 from unloading ball adapter 18 under the effect of gravity; Glueballs and water can be filtered by filter screen 192 in collecting basket body 191, glueballs is retained in glueballs collects basket 19, and through leakage fluid dram 193 water is discharged.When unloading the end of ball process, close and unload Ball valve 181.
In sum, the rubber ball cleaning system according to first embodiment of the invention has following advantage at least:
1) because in whole cleaning process, glueballs can not cause water pump to stop up all not through water pump, therefore the transfer efficiency of said rubber ball cleaning system is high;
2) because in whole cleaning process, glueballs all can not pass through water pump, can not damaged by water pump, therefore said rubber ball cleaning system can prolong the service life of glueballs;
3) owing to used and had the second storage ball device that filters the dirt function, therefore can to dirt particularly silt class etc. effectively filter and blowdown, the low life-span of water pump fault rate is long, system's clean energy-saving effect is more remarkable;
4) owing to used the second storage ball device and received the bulb road, therefore can in time the glueballs of ball collector collected and be stored in the second storage ball device, avoid the obstruction of ball screen, obviously reduce system's water resistance, energy-saving effect be good;
5) pump to equipment intake line to be cleaned owing in whole glueballs cleaning process, only will lack the water of part from equipment output pipe to be cleaned; Use the rubber ball cleaning system of Rubber ball pump energy-conservation obviously with respect to routine, especially outstanding for the energy-saving effect of small-sized equipment to be cleaned;
6) owing to adopted the first storage ball device and the second storage ball device that need not to uncap, so system's operation is easy.
< first embodiment variant example >
Fig. 6 and Fig. 7 show the modified example of the rubber ball cleaning system among first embodiment.Rubber ball cleaning system and the rubber ball cleaning system among Fig. 1 among Fig. 6 are basic identical, below only describe with regard to the two difference, then repeat no more for identical part.
Like Fig. 6 and shown in Figure 7; Be connected with the second pitching pipeline 5102 between water inlet adapter 15 and the intake line 101; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511, and preferably, pitching water pump 511 is positioned at the downstream of the second pitching control valve 513.Be connected with 5202, the second receipts bulb roads 5202, the second receipts bulb road between draining adapter 16 and the output pipe 102 and be provided with the receipts ball water pump 521 and the second receipts ball control valve 523, preferably, the second receipts ball control valve 523 is positioned at the downstream of receipts ball water pump 521.Be connected with second between water outlet adapter 16 and charging take over 26 and switch bulb road 5302; Second switches bulb road 5302 is provided with and switches ball water pump 531 and second and switch ball control valve 533; Preferably, second switch the downstream that ball control valve 533 is positioned at the water pump 531 of changing the shuttle.
In other words; In the modified example of the Fig. 6 and first embodiment shown in Figure 7; Switch second of bulb road 53 and switch the charging adapter 26 that bulb road 5302 connects water outlet the adapter 16 and second storage ball device 2 of the first storage ball device 1; So that the water with the first storage ball device 1 in switching the glueballs process is transported in the second storage ball device 2; And in the rubber ball cleaning system in Fig. 1, second switch water outlet that bulb road 5302 connects the first storage ball device 1 take over 16 with equipment output pipe 102 to be cleaned so that in switching the glueballs process, the water of the first storage ball device 1 is transported in the equipment output pipe 102 to be cleaned.
In this modified example, second switches the variation of the water side link position on bulb road 5302, glueballs is cleaned canonical process produce some trickle variations, that is:
In first embodiment shown in Figure 1; Switching the ball process can carry out with receipts ball process simultaneously; Do not receive ball water pump 521 even do not open; Switch the ball process and also follow the ball process of continue receiving (second receives the ball process), but this switches the ball process and can not carry out simultaneously with the pitching process, receive ball control valve 522 in this first in ball process of switching and be in open mode.
In the first embodiment variant example shown in Figure 6; Switching the ball process also can carry out with receipts ball process simultaneously; But do not open and switch the ball process when receiving ball water pump 521 and just the glueballs in the second storage ball device 2 is switched in the first storage ball device 1 and does not have the receipts ball, receive ball water pump 521 (receive the ball control valve simultaneously and be in open mode yet) then switch the ball process and receive the ball process and carry out simultaneously if open; This is switched the ball process and can also carry out simultaneously with the pitching process, but must stop to receive the ball process this moment, and just this is switched the ball process and can isolated operation also can follow and receive one of ball process or pitching process and carry out simultaneously.
In addition; In the first embodiment variant example shown in Figure 6; The water side on the second receipts bulb road 5202 is connected on the equipment output pipe 102 to be cleaned and is positioned at the upper reaches of ball collector 4; And in first embodiment shown in Figure 1; The water side on the second receipts bulb road 5202 is connected on the equipment output pipe 102 to be cleaned and is positioned at the downstream of ball collector 4, and both are the variation of the water side link position on the second receipts bulb road 5202, and are less to the operation and the influential effect of rubber ball cleaning system.
First embodiment variant example and first embodiment shown in Figure 1 shown in Figure 6 are the trickle difference of pipeline link position, and the operation control procedure also has tiny variation, but operational effect is identical or close, also has identical advantage.
< second embodiment >
Fig. 8 is the sketch map of the rubber ball cleaning system that provides of the second embodiment of the present invention.
As shown in Figure 8; The second embodiment of the present invention provides a kind of rubber ball cleaning system; This rubber ball cleaning system comprises glueballs cleaning function equipment and glueballs cleaning function pipe-line system; Glueballs cleaning function equipment comprises that the first storage ball device 1, second stores up ball device 2, ball-throwing apparatus 3 and ball collector 4 etc.; Glueballs cleaning function pipe-line system 5 comprises pitching pipeline 51, receives bulb road 52 and switches bulb road 53 etc., and pitching pipeline 51 with switch the 53 public pitchings of bulb road and switch the ball common line.Glueballs cleaning function pipe-line system is connected equipment I/O pipeline to be cleaned realizing the pitching process, receive the ball process and to switch glueballs cleaning process such as ball process with above-mentioned glueballs cleaning function equipment, thereby realizes that agitation equipment carries out on-line cleaning scale removal and antiscale.
What the rubber ball cleaning system that second embodiment shown in Fig. 8 provides was different with the rubber ball cleaning system shown in Fig. 1 is that glueballs cleaning function pipe-line system is different; Below only describe, for can identical part then repeating no more with regard to the two difference.
As shown in Figure 8; Water inlet take over 15 and intake line 101 between be connected with that the second pitching pipeline, 5102, the second pitching pipelines 5102 are provided with the second pitching control valve 513, the pitching that is positioned at the second pitching control valve, 513 downstreams with switch the shared water pump of ball 541, be positioned at pitching and first pitching of switching the shared water pump of ball 541 downstreams and switch ball control valve 5421.Be connected with 5202, the second receipts bulb roads 5202, the second receipts bulb road between draining adapter 25 and the output pipe 102 and be provided with the receipts ball water pump 521 and the second receipts ball control valve 523, preferably, the second receipts ball control valve 523 is positioned at the downstream of receipts ball water pump 521.Water outlet take over 16 with in the second pitching control valve 513 and pitching and switch and be connected with second between the second pitching pipeline 5102 between the shared water pump 541 of ball and switch bulb road 5302, the second and switch bulb road 5302 and be provided with second pitching and switch ball control valve 5422.Pitching and switch the shared water pump 541 of ball and first pitching and switch the second pitching pipeline 5102 between the ball control valve 5421, and charging be connected with the 3rd between taking over 26 and switch bulb road 5303, the three and switch bulb road 5303 and be provided with second and switch ball control valve 533.
Specifically; Be provided with three independently glueballs cleaning function pipe-line systems among first embodiment shown in Fig. 1: pitching pipeline 51, receive bulb road 52 and switch bulb road 53; And three independently glueballs cleaning function pipe-line system be provided with water pump and control valve respectively; Be pitching water pump 511, switch ball water pump 531 and receive ball water pump 521, and the first pitching control valve 512, the second pitching control valve 513, first are switched ball control valve 532, second and switched ball control valve 533, first and receive ball control valve 522 and second and receive ball control valve 523.And among second embodiment shown in Fig. 8; Pitching pipeline 51 with switch the 53 shared pitchings of bulb road and switch the public water pump 541 of ball; This pitching with switch the driving power that the public water pump 541 of ball both can be used as the pitching process and also can be used as the driving power of switching the ball process; Also be provided with pitching simultaneously in pitching and the front and back of switching the public water pump 541 of ball and switch ball control valve group 542 (comprise first pitching and switch the ball control valve 5421 and second pitching and switch ball control valve 5422); This pitching is switched ball control valve 532, second and is switched ball control valve 533 and realize optionally being communicated with or turn-offing pitching pipeline 51 and switch bulb road 53 with switching ball control valve group 542 and the first pitching control valve 512, the second pitching control valve 513, first, perhaps switches the ball process thereby optionally start the pitching process.Among second embodiment shown in Fig. 8, pitching with switch the ball common line and comprise pitching and switch the public water pump of ball 541 and pitching and switch ball control valve group 542, pitching pipeline 51 with switch 53 public these pitchings of bulb road and switch the ball common line.Among second embodiment shown in Fig. 8, receive consistent in bulb road 52 and the first embodiment variation shown in Fig. 6.
Rubber ball cleaning system in the second embodiment of the invention below will be described in further detail.
Glueballs cleaning function pipe-line system 5
Glueballs cleaning function pipe-line system 5 is used for each glueballs cleaning function equipment of equipment I/O pipeline to be cleaned and rubber ball cleaning system is coupled together, thereby makes glueballs and water can in rubber ball cleaning system, flow and realize the online wash cycles scale removal and the antiscale of agitation equipment.
As shown in Figure 8, in the present embodiment, glueballs cleaning function pipe-line system 5 comprises pitching pipeline 51, receives bulb road 52 and switches bulb road 53, and pitching pipeline 51 with switch the 53 public pitchings of bulb road and switch the ball common line.Pitching pipeline 51, receive bulb road 52 and switch bulb road 53 is connected equipment I/O pipeline to be cleaned and glueballs cleaning function equipment (comprising that the first storage ball device 1, second stores up ball device 2, ball-throwing apparatus 3, ball collector 4 etc.) with the realization pitching, receive ball and switch glueballs cleaning process such as ball.Wherein,
Pitching pipeline 51 comprises the first pitching pipeline 5101 and the second pitching pipeline 5102.The first pitching pipeline 5101 connects the ball-throwing apparatus 3 on ball adapter 14 and the equipment intake line 101 to be cleaned that of the first storage ball device 1; Thereby the glueballs in the first storage ball device 1 can be put in the equipment intake line 101 to be cleaned through ball-throwing apparatus 3; The first pitching pipeline 5101 is provided with the execution unit of the first pitching control valve, 512, the first pitching control valves 512 for the break-make of the control first pitching pipeline 5101.The water inlet adapter 15 of the second pitching pipeline, the 5102 connection equipment intake lines 101 to be cleaned and the first storage ball device 1 makes the water of equipment intake line 101 to be cleaned can get into first of the first storage ball device 1 has spherical space Y1; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching and switches the public water pump 541 of ball; And first pitching with switch ball control valve 5421; The second pitching control valve 513 and first pitching with switch ball control valve 5421 execution unit for the break-make of the control second pitching pipeline 5102, pitching with switch the public water pump 541 of ball and carry for the fluid of pitching pipeline 51 power is provided.The pitching that on the second pitching pipeline 5102 of pitching pipeline 51, is provided with switch the public water pump 541 of ball; From drawing water in the equipment intake line 101 to be cleaned to the first storage ball device 1; Making the glueballs of storage in the ball device 1 of winning be transported to ball-throwing apparatus 3 via the first pitching pipeline 5101 then puts in the equipment intake line 101 to be cleaned; Pitching just with switch the function of the public water pump 541 of ball in the pitching process and transmitting power be provided for the pitching process; Pitching this moment is with to switch the public water pump 541 of ball identical with the pitching water pump on function, and glueballs is not through pitching and switch the public water pump 541 of ball in the pitching process.
Receive bulb road 52 and comprise that first receives the bulb road 5201 and the second receipts bulb road 5202; The ball collecting device 4 and second that the first receipts bulb road 5201 is connected on the equipment output pipe 102 to be cleaned stores up between the charging adapter 26 of ball device 2; Thereby the glueballs that ball collecting device 4 is collected can get into second of the second storage ball device 2 spherical space Y2 is arranged; First receives bulb road 5201 is provided with the first receipts ball control valve, 522, the first receipts ball control valves 522 are received the break-make on bulb road 5201 for control first execution unit.Second receives bulb road 5202 is connected between the draining adapter 25 and equipment output pipe 102 to be cleaned of the second storage ball device 2; Thereby the water in the second storage ball device 2 can be transported in the equipment output pipe 102 to be cleaned; Second receives bulb road 5202 is provided with the receipts ball water pump 521 and the second receipts ball control valve 523; Receive ball water pump 521 and for the fluid conveying of receiving bulb road 52 power is provided, second receives ball control valve 523 is received the break-make on bulb road 5202 for control second execution unit.Receiving the receipts ball water pump 521 that is provided with on the second receipts bulb road 5202 on bulb road 52; Draw water to equipment output pipe 102 to be cleaned from the second storage ball device 2; Make with ball collecting device 4 that the second storage ball device 2 is connected in the glueballs collected received in the second storage ball device 2 that by suction in time glueballs is through receipts ball water pump 521 in above-mentioned receipts ball process.Because be provided with the second storage ball device 2 and receive bulb road 52, the glueballs of collecting in the ball collecting device 4 can in time be transported in the second storage ball device 2, can avoid the obstruction of ball screen and obviously reduce system's water resistance.
Switch bulb road 53 and comprise that first switches bulb road 5301, second and switch bulb road 5302 and the 3rd and switch bulb road 5203.First switches the discharging that bulb road 5301 is connected the second storage ball device 2 takes between the goal adapter 13 of 27 and the first storage ball device 1; Have glueballs among the Y2 of spherical space to be switched to first of the first storage ball device 1 at second of the second storage ball device 2 to have among the Y1 of spherical space so that will store up temporarily; First switches bulb road 5301 is provided with first and switches ball control valve 532, the first and switch ball control valve 532 and switch the execution unit of the break-make on bulb road 5301 for control first.Switch second of bulb road 53 and switch the water outlet adapter 16 and pitching and the inlet end of switching the shared water pump 541 of ball that bulb road 5302 is connected the first storage ball device 1; Just second switch bulb road 5302 the end water outlet that is connected the first storage ball device 1 take over 16; The other end is connected aforementioned second pitching control valve 513 and pitching and switches on the second pitching pipeline 5102 between the public water pump 541 of ball (being pitching and the inlet end of switching the shared water pump 541 of ball), switches second to be provided with second on the bulb road 5302 and to switch ball control valve 5422.Switching the 3rd of bulb road 53 switches bulb road 5303 and is connected pitching and switches the water outlet end of the shared water pump 541 of ball and the charging of the second storage ball device 2 is taken between 26; Just the 3rd switch bulb road 5303 an end be connected in said pitching and switch the shared water pump 541 of ball and first pitching and switch on the second pitching pipeline between the ball control valve 5,421 5102 (they being pitching and the water outlet end of switching the shared water pump 541 of ball); The other end is connected the charging of the second storage ball device 2 and takes on 26, switches the 3rd to be provided with second on the bulb road 5303 and to switch ball control valve 533.
Second of setting is switched bulb road 5302 and the 3rd and is switched bulb road 5303; And second switch bulb road 5302 and the 3rd switch between the bulb road 5203 pitching with switch the shared water pump 541 of ball; Can be in switching the glueballs process water of the first storage ball device 1 be transported in the second storage ball device 2; Pitching is carried for the fluid of switching bulb road 53 power is provided with switching the public water pump of ball 541, and second switches ball control valve 533 switches ball control valve 5422 with pitching and second and switch the execution unit that the break-make on bulb road 5302 is switched on bulb road 5302 and the 3rd for controlling second.The pitching that is provided with switch the public water pump 541 of ball; Taking over 16 from the water outlet of the first storage ball device 1 draws water to the second storage ball device 2; Make with the second storage ball device 2 that the first storage ball device 1 is connected in glueballs switch bulb road 5301 via first and be switched to first by suction and store up in the ball device 1; Pitching just with switch the function of the public water pump 541 of ball in switching the ball process and transmitting power be provided for switching the ball process; Pitching this moment with switch the public water pump 541 of ball on function with to switch the ball water pump identical, at the above-mentioned glueballs of switching in the ball process not through pitching and switch the public water pump 541 of ball.
Above-mentioned pitching pipeline 51 with switch the 53 public pitchings of bulb road and switch the ball common line, pitching with switch the ball common line comprise pitching with switch the public water pump 541 of ball and pitching with switch ball control valve group 542 (first pitching with switch ball control valve 5421 with second pitching and switch ball control valve 5422).Pitching is carried for the fluid in the pitching process transmitting power is provided with switching the public water pump of ball 541 in the pitching process, in switching the ball process pitching with switch the public water pump 541 of ball and carry transmitting power is provided for switching fluid in the ball process.In the present embodiment; The pitching process with switch the ball process and can not carry out simultaneously; The first pitching control valve 512, the second pitching control valve 513 and first pitching that in the pitching process, on pitching pipeline 51, is provided with switch ball control valve 5421 and be in opening state, and switching first switching ball control valve 532, second and switch ball control valve 533 and second pitching and switch ball control valve 5422 and be in closed condition of being provided with on the bulb road 53 this moment; In switching the ball process, switching on the bulb road 53 first switching ball control valve 532, second and switch ball control valve 533 and second pitching and switch ball control valve 5422 and be in opening state of being provided with, and be provided with this moment on pitching pipeline 51 the first pitching control valve 512, the second pitching control valve 513 and first pitching with switch ball control valve 5421 and be in closed condition.
In the present embodiment; The by-pass valve control that glueballs cleaning function pipe-line system 5 is provided with comprises that the first pitching control valve 512, the second pitching control valve 513, first receive ball control valve 522, second and receive ball control valve 523, first and switch ball control valve 532, second and switch that ball control valve 533, pitching and first are switched ball control valve 5421, ball control valve 5422 is switched in pitching and second; Preferably; All can adopt two-way valve; Certainly also can adopt the valve of other type such as butterfly valve, but the valve of the pipeline setting of flowing through at glueballs stops up and the minimizing flow resistance to avoid glueballs with two-way valve preferably.
Preferably,, in each pipeline of glueballs cleaning function pipe-line system 5, also manually-operated gate can be set for the ease of checking maintenance, as shown in Figure 8.
In the present embodiment, can reduce by a water pump with respect to first embodiment but increased by one group of by-pass valve control, can save small equipment investment, as broad as long on operational effect except that slightly different on the operation control procedure.
Rubber ball cleaning system according to second embodiment of the invention has following advantage at least:
1) because in whole cleaning process, glueballs can not cause water pump to stop up all not through water pump, therefore the transfer efficiency of said rubber ball cleaning system is high;
2) because in whole cleaning process, glueballs all can not pass through water pump, can not damaged by water pump, therefore said rubber ball cleaning system can prolong the service life of glueballs.
3) owing to used the second storage ball device, therefore can to dirt particularly silt class etc. effectively filter and blowdown, the low life-span of water pump fault rate is long, system's clean energy-saving effect is more remarkable.
4) owing to used the second storage ball device and received the bulb road, therefore can in time the glueballs of ball collector collected and be stored in the second storage ball device, avoid the obstruction of ball screen, obviously reduce system's water resistance, energy-saving effect be good.
5) pump to equipment intake line to be cleaned owing in whole glueballs cleaning process, only will lack the water of part from equipment output pipe to be cleaned; Use the rubber ball cleaning system of Rubber ball pump energy-conservation obviously with respect to routine, especially outstanding for the energy-saving effect of small-sized equipment to be cleaned.
6) owing to adopted the first storage ball device and the second storage ball device that need not to uncap, so system's operation is easy.
< second embodiment variant example >
Fig. 9 shows the modified example of the rubber ball cleaning system among second embodiment.Rubber ball cleaning system and the rubber ball cleaning system among Fig. 8 among Fig. 9 are basic identical, below only describe with regard to the two difference, then repeat no more for identical part.
As shown in Figure 9, be connected with the second pitching pipeline, 5102, the second pitching pipelines 5102 between water inlet adapter 15 and the intake line 101 and be provided with pitching and switch the shared water pump 541 of ball.Be connected with 5202, the second receipts bulb roads 5202, the second receipts bulb road between draining adapter 25 and the output pipe 102 and be provided with the receipts ball water pump 521 and the second receipts ball control valve 523, preferably, the second receipts ball control valve 523 is positioned at the downstream of receipts ball water pump 521.Water outlet takes over 16 and in pitching and switch and be connected with second between the second pitching pipeline 5102 of shared water pump 541 upstream sides of ball and switch bulb road 5302, wherein second switch bulb road 5302 and the second pitching pipeline 5102 through first pitching with switch ball control valve 5421 and link to each other.Pitching and switch the shared water pump of ball 541 downstreams the second pitching pipeline 5102, and charging be connected with the 3rd between taking over 26 and switch bulb road 5303, wherein the 3rd switch bulb road 5303 and the second pitching pipeline 5102 through second pitching with switch ball control valve 5422 and link to each other.Preferably, first pitching is three-way control valve with switching ball control valve 5421 and second pitching with switching ball control valve 5422, like Figure 10-shown in Figure 12.
Specifically; Extremely shown in Figure 12 like Fig. 9; Rubber ball cleaning system in this modified example is compared with the rubber ball cleaning system among Fig. 8; In this modified example, adopt 2 three-way valves (ball control valve 5421 is switched in pitching and first, ball control valve 5422 is switched in pitching and second) to replace 4 two-port valve doors among Fig. 8 (the second pitching control valve 513, second switch ball control valve 533, pitching and first are switched ball control valve 5421, ball control valve 5422 is switched in pitching and second).Rubber ball cleaning system in this modified example is compared with the rubber ball cleaning system among Fig. 8, and the structure of the rubber ball cleaning system of present embodiment is more simple, and particularly process control is more easy.
The different operating state that ball control valve 5422 is switched in ball control valve 5421 and pitching and second is switched in the pitching and first that Figure 10 to Figure 12 shows present embodiment.Wherein, the pitching shown in Figure 10 and first is switched ball control valve 5421 and pitching and second to switch the duty of ball control valve 5422 is pitching pipeline 51 and switches bulb road 53 and be in off state, corresponding to non-pitching process and the non-ball process of switching; Ball control valve 5421 and pitching and second are switched in pitching shown in Figure 11 and first, and to switch the duty of ball control valve 5422 be that pitching pipeline 51 is in connected state and switches bulb road 53 and be in off state, corresponding to the pitching process but not switch the ball process; Ball control valve 5421 and pitching and second are switched in pitching shown in Figure 12 and first, and to switch the duty of ball control valve 5422 be that pitching pipeline 51 is in off state and switches bulb road 53 and be in connected state, corresponding to switching the ball process but not the pitching process.
Second embodiment variant example and second embodiment shown in Figure 8 shown in Figure 9, just pipe-line control valve door type and quantity is trickle different, and the operation control procedure also has tiny variation, but operational effect is identical, also has identical advantage.
< the 3rd embodiment >
Figure 13 is the sketch map of the rubber ball cleaning system that provides of the third embodiment of the present invention.
Shown in figure 13; The third embodiment of the present invention provides a kind of rubber ball cleaning system; This rubber ball cleaning system comprises glueballs cleaning function equipment and glueballs cleaning function pipe-line system; Glueballs cleaning function equipment comprises that mainly the first storage ball device 1, second stores up ball device 2, ball-throwing apparatus 3 and ball collector 4 etc.; Glueballs cleaning function pipe-line system 5 comprises pitching pipeline 51, receives bulb road 52 and switches bulb road 53 etc., and receives bulb road 52 and switch bulb road 53 public receipts balls and switch the ball common line.Glueballs cleaning function pipe-line system is connected equipment I/O pipeline to be cleaned realizing the pitching process, receive the ball process and to switch glueballs cleaning process such as ball process with above-mentioned glueballs cleaning function equipment, thereby realizes that agitation equipment carries out on-line cleaning scale removal and antiscale.
What the rubber ball cleaning system that the 3rd embodiment shown in Figure 13 provides was different with the rubber ball cleaning system shown in Fig. 1 is that glueballs cleaning function pipe-line system is different; Below only describe, then repeat no more for identical part with regard to the two difference.
Be provided with three independently glueballs cleaning function pipe-line systems among first embodiment shown in Fig. 1: pitching pipeline 51, receive bulb road 52 and switch bulb road 53; And three independently glueballs cleaning function pipe-line system be provided with water pump and control valve respectively; Be pitching water pump 511, receive ball water pump 521 and switch ball water pump 531, and the first pitching control valve 512, the second pitching control valve 513, first are received ball control valve 522, second and received ball control valve 523, first and switch ball control valve 532 and second and switch ball control valve 533.And among the 3rd embodiment shown in Figure 13; Receive bulb road 52 and switch bulb road 53 shared receipts balls and switch the public water pump 551 of ball; This receipts ball with switch the public water pump 551 of ball and both can be used as the driving power of receiving the ball process and also can be used as the driving power of switching the ball process; Simultaneously also be provided with and receive ball and switch ball control valve group 552 (comprising that first receives ball and switch ball control valve 5521 and second and receive ball and switch ball control valve 5522) receiving ball and the front and back of switching the public water pump 551 of ball; This receipts ball is received ball control valve 522, second and is received ball control valve 523, first and switch ball control valve 532 and realize optionally being communicated with or turn-offs and receive bulb road 52 and switch bulb road 53 with switching ball control valve group 552 and first, perhaps switches the ball process thereby optionally start receipts ball process.Among the 3rd embodiment shown in Figure 13, receive ball and switch the ball common line and comprise and receive ball and switch the public water pump 551 of ball and receive ball and switch ball control valve group 552, receive bulb road 52 and switch bulb road 53 public this receipts balls and switch the ball common line.Among the 3rd embodiment shown in Figure 13, consistent among pitching pipeline 51 and first embodiment shown in Fig. 1.
In brief; Be connected with the second pitching pipeline 5102 between water inlet adapter 15 and the intake line 101; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511, and preferably, pitching water pump 511 is positioned at the downstream of the second pitching control valve 513.Draining take over 25 with output pipe 102 between be connected with second and receive bulb road 5202, the second and receive bulb roads 5202 and be provided with first and receive ball and switch ball control valve 5521, be positioned at first and receive ball and the receipts ball of switching ball control valve 5521 downstreams and receive ball and the second receipts ball control valve 523 of switching the shared water pump of ball 551 downstreams with switching the shared water pump 551 of ball and be positioned at.Water outlet take over 16 with receive ball first and be connected with second between the receipts of second between the shared water pump 551 of the ball bulb road 5202 and switch bulb road 5302, the second and switch bulb road 5302 and be provided with the second receipts ball and switch ball control valve 5522 with switching with switching ball control valve 5521 and receive ball.
Rubber ball cleaning system in the third embodiment of the invention below will be described in further detail.
Glueballs cleaning function pipe-line system 5
Glueballs cleaning function pipe-line system 5 is used for each glueballs cleaning function equipment of equipment I/O pipeline to be cleaned and rubber ball cleaning system is coupled together, thereby makes glueballs and water can in rubber ball cleaning system, flow and realize the online wash cycles scale removal and the antiscale of agitation equipment.
Shown in figure 13, in the present embodiment, glueballs cleaning function pipe-line system 5 comprises pitching pipeline 51, receives bulb road 52 and switches bulb road 53, and receives bulb road 52 and switch bulb road 53 public receipts balls and switch the ball common line.Pitching pipeline 51, receive bulb road 52 and switch bulb road 53 is connected equipment I/O pipeline to be cleaned and glueballs cleaning function equipment (comprising that the first storage ball device 1, second stores up ball device 2, ball-throwing apparatus 3, ball collector 4 etc.) with the realization pitching, receive ball and switch glueballs cleaning process such as ball.Wherein,
Pitching pipeline 51 comprises the first pitching pipeline 5101 and the second pitching pipeline 5102.The first pitching pipeline 5101 is connected going out between the ball-throwing apparatus 3 on ball adapter 14 and the equipment intake line 101 to be cleaned of the first storage ball device 1; Thereby the glueballs in the first storage ball device 1 can be put in the equipment intake line 101 to be cleaned through ball-throwing apparatus 3; The first pitching pipeline 5101 is provided with the execution unit of the first pitching control valve, 512, the first pitching control valves 512 for the break-make of the control first pitching pipeline 5101.The second pitching pipeline 5102 is connected the water inlet of the equipment intake line 101 to be cleaned and the first storage ball device 1 and takes between 15; Thereby the water that makes equipment intake line 101 to be cleaned can get into first of the first storage ball device 1 spherical space Y1 is arranged; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511; The second pitching control valve 513 is the execution unit of the break-make of the control second pitching pipeline 5102, and pitching water pump 511 is carried for the fluid of pitching pipeline 51 power is provided.Pitching water pump 511 can be from drawing water in the equipment intake line 101 to be cleaned to the first storage ball device 1; Making the glueballs of storage in the ball device 1 of winning be transported to ball-throwing apparatus 3 via the first pitching pipeline 5101 and then putting in the equipment intake line 101 to be cleaned, glueballs is not through pitching water pump 511 in above-mentioned pitching process.
Receive bulb road 52 and comprise that first receives the bulb road 5201 and the second receipts bulb road 5202; The ball collecting device 4 and second that the first receipts bulb road 5201 is connected on the equipment output pipe 102 to be cleaned stores up between the charging adapter 26 of ball device 2; Thereby the glueballs that ball collecting device 4 is collected can get into second of the second storage ball device 2 spherical space Y2 is arranged; First receives bulb road 5201 is provided with the first receipts ball control valve, 522, the first receipts ball control valves 522 are received the break-make on bulb road 5201 for control first execution unit.Second receives bulb road 5202 is connected between the draining adapter 25 and equipment output pipe 102 to be cleaned of the second storage ball device 2; Thereby the water of the second storage ball device 2 can be transported in the equipment output pipe 102 to be cleaned; Second receives bulb road 5202 is provided with the receipts ball and switches the public water pump 551 of ball and the second receipts ball control valve 523; And first receive ball and switch ball control valve 5521; The receipts ball provides power with switching the fluid conveying of the public water pump 551 of ball for receipts bulb road 52, and it is the execution unit of controlling the break-make on the second receipts bulb road 5202 with switching ball control valve 5521 that the second receipts ball control valve 523 and first is received ball.Receive the receipts ball that is provided with on the second receipts bulb road 5202 on bulb road 52 and switching the public water pump 551 of ball; Draw water to equipment output pipe 102 to be cleaned from the second storage ball device 2; Thereby the glueballs of collecting in the ball collecting device 4 that is connected with the second storage ball device 2 is received in the second storage ball device 2 by suction in time; Its function is identical with receipts ball water pump, and glueballs is not through receiving ball and switching the public water pump 551 of ball in above-mentioned receipts ball process.Because be provided with the second storage ball device 2 and receive bulb road 52, the glueballs of collecting in the ball collecting device 4 can in time be transported in the second storage ball device 2, can avoid the obstruction of ball screen and obviously reduce system's water resistance.
Switch bulb road 53 and comprise that first switches bulb road 5301 and second and switch bulb road 5302.First switches the discharging that bulb road 5301 is connected the second storage ball device 2 take over to connect between the goal adapter 13 of 27 and the first storage ball device 1; Have glueballs among the Y2 of spherical space to be switched to first of the first storage ball device 1 at second of the second storage ball device 2 to have among the Y1 of spherical space so that will store up temporarily; First switches bulb road 5301 is provided with first and switches ball control valve 532, the first and switch ball control valve 532 and switch the execution unit of the break-make on bulb road 5301 for control first.
Switch second of bulb road 53 switch water outlet that bulb road 5302 is connected the first storage ball device 1 take over 16 and equipment output pipe 102 to be cleaned between; So that the water with the first storage ball device 1 in switching the glueballs process is transported in the equipment output pipe 102 to be cleaned; Second switches bulb road 5302 is provided with the receipts ball and switches the public water pump 551 of ball and the second receipts ball control valve 523; And receive ball and second and switch ball control valve 5522; In other words, to receive ball control valve 523 be second to switch bulb road 5302 and second 5202 on the receipts bulb road is shared with switching the public water pump 551 of ball and second to receive ball.
Receiving ball and switching the public water pump 551 of ball provides power for the fluid conveying of switching bulb road 53, and the second receipts ball control valve 523 is switched ball control valve 5522 with receipts ball and second and switched the execution unit of the break-make on bulb road 5302 for controlling second.Second switch on the bulb road 5302 the receipts ball that is provided with and switch the public water pump 551 of ball what switch bulb road 53; Taking over 16 from the water outlet of the first storage ball device 1 draws water to equipment output pipe 102 to be cleaned; Thereby making the glueballs of second storage in the ball device 2 that is connected with the first storage ball device 1 switch bulb road 5301 via first is switched in the first storage ball device 1 by suction; Just receive ball and switch the function of the public water pump 551 of ball in switching the ball process and transmitting power is provided for switching the ball process; Receive this moment ball with switch the public water pump 551 of ball by function with to switch the ball water pump identical, at the above-mentioned glueballs of switching in the ball process not through receiving ball and switching the public water pump 551 of ball.
Above-mentioned receipts bulb road 52 with switch the bulb road 53 public one receive balls and switch the ball common line, receive ball and switch the ball common line and comprise and receive ball and switch the public water pump 551 of ball and receive ball and switch ball control valve group 552 (first receives ball and switch ball control valve 5521 and second and receive ball and switch ball control valve 5522).In receipts ball process, receiving ball and switching the public water pump 551 of ball provides transmitting power for the fluid conveying in the receipts ball process, and in switching the ball process, receiving ball and switching the public water pump 551 of ball provides transmitting power for the fluid conveying of switching in the ball process.In the present embodiment; Receive the ball process and switch the ball process and can not carry out simultaneously; In receiving the ball process, receiving first receiving ball control valve 522, second and receive ball control valve 523 and receive ball and first and switch ball control valve 5521 and be in opening state of being provided with on the bulb road 52, and switching first switching ball control valve 532 and switch ball control valve 5522 with receipts ball and second and be in closed condition of being provided with on the bulb road 53 this moment; In switching the ball process, switching on the bulb road 53 first switching ball control valve 532 and receive ball and second and switch ball control valve 5522 and be in opening state of being provided with, and receiving first receiving ball control valve 522, second and receive ball control valve 523 and receipts ball and first and switch ball control valve 5521 and be in closed condition of being provided with on the bulb road 52 this moment.
In the present embodiment; The by-pass valve control that glueballs cleaning function pipe-line system 5 is provided with comprises that the first pitching control valve 512, the second pitching control valve 513, first switch ball control valve 532, first and receive ball control valve 522, second and receive ball control valve 523, receive that ball and first is switched ball control valve 5521, receipts ball and second is switched ball control valve 5522; Preferably; All can adopt two-way valve; Also can adopt the valve of other type such as butterfly valve, but the valve of the pipeline setting of flowing through at glueballs preferably with two-way valve to avoid glueballs and stop up and to reduce flow resistance.
Preferably,, in each pipeline of glueballs cleaning function pipe-line system 5, manually-operated gate can be set for the ease of checking maintenance, shown in figure 13.
In the present embodiment, can reduce by a water pump with respect to first embodiment but increased by one group of by-pass valve control, can save small equipment investment, as broad as long on operational effect except that slightly different on the operation control procedure.
In addition; In the present embodiment; Glueballs counting device 6 is arranged on first and receives on the bulb road 5201; Detecting quantity and the flow rate that is transported to the glueballs of the second storage ball device 2 from ball collecting device 4, thereby make operating personnel can understand the running status of system in real time and be in time to handle what be in abnormal condition.And among the embodiment 1 as shown in Figure 1; Glueballs counting device 6 is located at first and switches on the bulb road 5301; Be transported to the quantity and the flow rate of the glueballs of the first storage ball device 1 to detect, thereby make operating personnel can understand the running status of system in real time and be in time to handle what be in abnormal condition from the second storage ball device 2.The both can play the monitoring glueballs and clean state, and just the position of monitoring is different.
Rubber ball cleaning system according to third embodiment of the invention has following advantage at least:
1) because in whole cleaning process, glueballs can not cause water pump to stop up all not through water pump, therefore the transfer efficiency of said rubber ball cleaning system is high;
2) because in whole cleaning process, glueballs all can not pass through water pump, can not damaged by water pump, therefore said rubber ball cleaning system can prolong the service life of glueballs.
3) owing to used the second storage ball device, therefore can to dirt particularly silt class etc. effectively filter and blowdown, the low life-span of water pump fault rate is long, system's clean energy-saving effect is more remarkable.
4) owing to used the second storage ball device and received the bulb road, therefore can in time the glueballs of ball collector collected and be stored in the second storage ball device, avoid the obstruction of ball screen, obviously reduce system's water resistance, energy-saving effect be good.
5) pump to equipment intake line to be cleaned owing in whole glueballs cleaning process, only will lack the water of part from equipment output pipe to be cleaned; Use the rubber ball cleaning system of Rubber ball pump energy-conservation obviously with respect to routine, especially outstanding for the energy-saving effect of small-sized equipment to be cleaned.
6) owing to adopted the first storage ball device and the second storage ball device that need not to uncap, so system's operation is easy.
< the 3rd embodiment first modified example >
Figure 14 shows first modified example of the rubber ball cleaning system among the 3rd embodiment.Rubber ball cleaning system and the rubber ball cleaning system among Figure 13 among Figure 14 are basic identical, below only describe with regard to the two difference, then repeat no more for identical part.
In brief; Be connected with the second pitching pipeline 5102 between water inlet adapter 15 and the intake line 101; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511, and preferably, pitching water pump 511 is positioned at the downstream of the second pitching control valve 513.Draining take over 25 with output pipe 102 between be connected with second receive bulb road 5202, the second receive bulb roads 5202 be provided with receive ball and switch the shared water pump of ball 551, be positioned at receive ball with switch shared water pump 551 upstream sides of ball first receive ball and receive ball and the second receipts ball control valve 523 of switching the shared water pump of ball 551 downstreams with switching ball control valve 5521 and be positioned at.Water outlet take over 16 with receive ball with switch shared water pump 551 upstream sides of ball second receive be connected with between the bulb road 5,202 second switch bulb road 5302, the second switch between the bulb road 5302 and the second receipts bulb road 5202 through the first receipts ball with switch ball control valve 5521 and link to each other.Preferably, the first receipts ball is a three-way control valve with switching ball control valve 5521.
In other words; Shown in figure 14; Rubber ball cleaning system in this modified example is compared with the rubber ball cleaning system among Figure 13; In this modified example, adopt 1 three-way valve (first receives ball and switch ball control valve 5521) to replace 2 two-port valve doors among Figure 13 (first receives ball and switch ball control valve 5521, the second receipts ball and switch ball control valve 5522).Rubber ball cleaning system in this modified example is compared with the rubber ball cleaning system among Figure 13, and the structure of the rubber ball cleaning system of present embodiment is more simple, and particularly process control is more easy.
The 3rd embodiment first modified example shown in Figure 14 and the 3rd embodiment shown in Figure 13, just pipe-line control valve door type and quantity is trickle different, and the operation control procedure also has tiny variation, but operational effect is identical, also has identical advantage.
< the 3rd embodiment second modified example >
Figure 15 shows second modified example of the rubber ball cleaning system among the 3rd embodiment.Rubber ball cleaning system and the rubber ball cleaning system among Figure 14 among Figure 15 are basic identical, below only describe with regard to the two difference, then repeat no more for identical part.
In brief; Be connected with the second pitching pipeline 5102 between water inlet adapter 15 and the intake line 101; The second pitching pipeline 5102 is provided with the second pitching control valve 513 and pitching water pump 511, and preferably, pitching water pump 511 is positioned at the downstream of the second pitching control valve 513.Draining take over 25 with output pipe 102 between be connected with second receive bulb road 5202, the second receive bulb roads 5202 be provided with receive ball and switch the shared water pump of ball 551, be positioned at receive ball with switch shared water pump 551 upstream sides of ball first receive ball with switch ball control valve 5521 and be positioned at receive ball with switch the shared water pump of ball 551 downstreams second receive ball and switch ball control valve 5522.Water outlet take over 16 with receive ball with switch shared water pump 551 upstream sides of ball second receive be connected with between the bulb road 5,202 second switch bulb road 5302, the second switch between the bulb road 5302 and the second receipts bulb road 5202 through the first receipts ball with switch ball control valve 5521 and link to each other.Second receive ball with switch ball control valve 5522 and charging adapter 26 between be connected with the 3rd and switch bulb road 5303.Preferably, second receive ball and switch ball control valve 5522 and can be three-way control valve.
In other words; Shown in figure 15; Rubber ball cleaning system in this modified example is compared with the rubber ball cleaning system among Figure 14; In this modified example; Adopt 1 three-way valve (second receives ball and switch ball control valve 5522) to replace 1 two-port valve door among Figure 14 (second receives ball control valve 532); Make and receiving ball and switching the public water pump 551 of ball and both can take over 25 from the draining of the second storage ball device 2 and draw water to equipment output pipe 102 to be cleaned and the glueballs of collecting in simultaneously with ball collecting device 4 is received by suction in the second storage ball device 2 (promptly receiving the ball process), can also take over 16 from the water outlet of the first storage ball device 1 and draw water to the charging of the second storage ball device 2 and take over 26 and be delivered in the second storage ball device 2 and simultaneously the glueballs the second storage ball device 2 switched to the first storage ball device 1 (promptly switching the ball process).
The 3rd embodiment second modified example shown in Figure 15 and the 3rd embodiment first modified example shown in Figure 14 are the trickle difference of pipe-line control valve door type, and the operation control procedure also has tiny variation, but operational effect is identical, also has identical advantage.
< the 3rd embodiment the 3rd modified example >
Figure 16 shows the 3rd modified example of the rubber ball cleaning system among the 3rd embodiment.Rubber ball cleaning system and the rubber ball cleaning system among Figure 15 among Figure 16 are basic identical, below only describe with regard to the two difference, then repeat no more for identical part.
In brief; Shown in figure 16; The bottom is provided with the dirt filter member in the first storage spherical tank 11; Making that bottoms have one the 3rd no spherical space in the storage spherical tank 21 of winning, thereby making to flow through in the first storage spherical tank 21 first has in the 3rd no spherical space of part dirt filtering-depositing bottom in the first storage spherical tank 21 of spherical space.The bottom relative set blowdown connection and the sewage draining valve of the first storage spherical tank 11 when the dirt in the needs discharging first storage spherical tank 11, only need be opened this sewage draining valve, and the dirt in the first storage spherical tank 11 will emit via blowdown connection.Simultaneously, for the ease of filling, discharging and the collection of glueballs, shown in figure 16; Also be provided with the dress ball on the second storage spherical tank 21 and take over and unload the ball adapter; And the dress ball is taken over and is provided with the dress Ball valve, unloads can be provided with in the ball adapter and unloads Ball valve, is provided with the receipts cage in the second storage spherical tank, 21 bottoms.
In other words; Shown in figure 16; Rubber ball cleaning system in this modified example is compared with the rubber ball cleaning system among Figure 15; In this modified example, the first storage ball device is provided with dirt filter member and blowdown connection and sewage draining valve, and the second storage ball device is provided with the adapter of dress ball, unloads ball adapter and respective valves and receipts cage; And in rubber ball cleaning system shown in figure 15, the second storage ball device is provided with dirt filter member and blowdown connection and sewage draining valve, and the first storage ball device is provided with the adapter of dress ball, unloads ball adapter and respective valves and receipts cage.
The 3rd embodiment second modified example shown in Figure 16 and the 3rd embodiment first modified example shown in Figure 15; Just the dirt filter member is taken over, is unloaded ball with the dress ball and takes over be provided with trickle different; The first storage ball device of the 3rd embodiment the 3rd modified example shown in Figure 16 has the dirt filtering function and the second storage ball device has the filling glueballs and unloads the ball function; And the second storage ball device of the 3rd embodiment second modified example shown in Figure 15 has the dirt filtering function and the first storage ball device setting has the filling glueballs and unloads the ball function; Two modified example operational effects are identical, also have identical advantage.
In the description of this specification, the description of reference term " embodiment ", " some embodiment ", " example ", " concrete example " or " some examples " etc. means the concrete characteristic, structure, material or the characteristics that combine this embodiment or example to describe and is contained at least one embodiment of the present invention or the example.In this manual, the schematic statement to above-mentioned term not necessarily refers to identical embodiment or example.And concrete characteristic, structure, material or the characteristics of description can combine with suitable manner in any one or more embodiment or example.
Although illustrated and described embodiments of the invention above; It is understandable that; The foregoing description is exemplary; Can not be interpreted as limitation of the present invention, those of ordinary skill in the art can change the foregoing description under the situation that does not break away from principle of the present invention and aim within the scope of the invention, modification, replacement and modification.

Claims (12)

1. a rubber ball cleaning system is used to clean equipment to be cleaned, and said equipment to be cleaned links to each other with output pipe with intake line respectively, it is characterized in that, comprising:
The first storage ball device; The said first storage ball device comprise the first storage spherical tank and this first storage limit in spherical tank first the spherical space and the first no spherical space arranged the first glueballs filter member, the said first storage spherical tank be provided with said first have the spherical space to link to each other goal take over, go out the water outlet adapter that ball is taken over and water inlet is taken over and link to each other with the said first no spherical space;
Ball-throwing apparatus, said ball-throwing apparatus are located on the said intake line, and said ball-throwing apparatus and said goes out ball and is connected with the first pitching pipeline to have the glueballs in the spherical space to be shipped in the said equipment to be cleaned with said first between taking over;
The second storage ball device; The said second storage ball device comprises the second storage spherical tank and in the said second storage spherical tank, limits the second glueballs filter member that there is the spherical space the second no spherical space and second; The said second storage spherical tank is provided with the draining adapter that has charging adapter that the spherical space links to each other to take over discharge and link to each other with the second no spherical space with second, is connected with first between wherein said discharge adapter and the said goal adapter and switches the bulb road to allow said second to have glueballs in the spherical space to enter into said first to have in the spherical space; With
Ball collector; Said ball collector be located on the said output pipe and and said charging be connected with first between taking over and receive the bulb road, said ball collector is used to collect the glueballs of said equipment exhausting to be cleaned and allows this glueballs to receive the bulb road through said first and gets into said second and have in the spherical space.
2. rubber ball cleaning system according to claim 1; It is characterized in that; Comprise that also the first pitching control valve, first receives ball control valve and first and switch the ball control valve; The wherein said first pitching control valve is located on the said first pitching pipeline, and said first receives the ball control valve is located at said first and receives on the bulb road, and said first switches the ball control valve is located at said first and switches on the bulb road.
3. rubber ball cleaning system according to claim 1 is characterized in that,
Be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump;
Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve;
Said water outlet take over and said output pipe between be connected with second and switch the bulb road, said second switches the bulb road is provided with and switches ball water pump and second and switch the ball control valve.
4. rubber ball cleaning system according to claim 1 is characterized in that,
Be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump;
Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve;
Said water outlet take over said charging adapter between be connected with second and switch the bulb road, said second switches the bulb road is provided with and switches ball water pump and second and switch the ball control valve.
5. rubber ball cleaning system according to claim 1 is characterized in that,
Said water inlet take over and said intake line between be connected with the second pitching pipeline, the pitching that the said second pitching pipeline is provided with the second pitching control valve, be positioned at the second pitching control valve downstream with switch the shared water pump of ball, be positioned at pitching and first pitching of switching the shared water pump of ball downstream and switch the ball control valve;
Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve;
Said water outlet is taken over and in said second pitching control valve and said pitching and switch the second pitching pipeline between the shared water pump of ball and be connected with second and switch the bulb road; Said second switches the bulb road is provided with second pitching and switches the ball control valve; And said pitching and switch the shared water pump of ball and said second pitching and switch the second pitching pipeline between the ball control valve, and said charging be connected with the 3rd between taking over and switch the bulb road, the said the 3rd switches the bulb road is provided with second and switches the ball control valve.
6. rubber ball cleaning system according to claim 1 is characterized in that,
Be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with pitching and switches the shared water pump of ball;
Be connected with second between said draining adapter and the said output pipe and receive the bulb road, said second receives the bulb road is provided with the receipts ball water pump and the second receipts ball control valve;
Said water outlet is taken over and in said pitching and switch and be connected with second between the second pitching pipeline of the shared water pump upstream side of ball and switch the bulb road; Wherein said second switch bulb road and the said second pitching pipeline through first pitching with switch the ball control valve and link to each other; And said pitching and switch the shared water pump of ball downstream the second pitching pipeline, and said charging be connected with the 3rd between taking over and switch the bulb road, the wherein said the 3rd switch bulb road and the said second pitching pipeline through second pitching with switch the ball control valve and link to each other.
7. rubber ball cleaning system according to claim 1 is characterized in that,
Be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump;
Be connected with the second receipts bulb road between said draining adapter and the output pipe, the said second receipts bulb road is provided with the first receipts ball and switches the ball control valve, is positioned at the first receipts ball and switches the receipts ball in ball control valve downstream and switch the shared water pump of ball and be positioned at receipts ball and the second receipts ball control valve of switching the shared water pump of ball downstream;
Said water outlet is taken over and is received ball said first and be connected with second between the receipts of second between the shared water pump of the ball bulb road and switch the bulb road with switching with switching the ball control valve and receive ball, and said second switches the bulb road is provided with the second receipts ball and switches the ball control valve.
8. rubber ball cleaning system according to claim 1 is characterized in that,
Be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump;
Be connected with the second receipts bulb road between said draining adapter and the said output pipe, the said second receipts bulb road is provided with the receipts ball and switches the shared water pump of ball, is positioned at the receipts ball and switches the first receipts ball of the shared water pump upstream side of ball and switch the ball control valve and be positioned at the second receipts ball control valve of receiving ball and switching the shared water pump of ball downstream;
Said water outlet take over said receipts ball with switch the shared water pump upstream side of ball second receive and be connected with second between the bulb road and switch the bulb road, said second switch between bulb road and the said second receipts bulb road through the said first receipts ball with switch the ball control valve and link to each other.
9. rubber ball cleaning system according to claim 1 is characterized in that,
Be connected with the second pitching pipeline between said water inlet adapter and the said intake line, the said second pitching pipeline is provided with the second pitching control valve and pitching water pump;
Said draining take over said output pipe between be connected with second and receive the bulb road, said second receive the bulb road be provided with receive ball and switch the shared water pump of ball, be positioned at receive ball with switch the shared water pump upstream side of ball first receive ball with switch the ball control valve and be positioned at receive ball with switch the shared water pump of ball downstream second receive ball and switch the ball control valve;
Said water outlet take over at said receipts ball and switch and be connected with second between the second receipts bulb road of the shared water pump upstream side of ball and switch the bulb road; Said second switches bulb road and said second receives between the bulb road through said first and receives ball and switch the ball control valve and link to each other, and said second receive ball and switch the ball control valve and said charging adapter between be connected with the 3rd and switch the bulb road.
10. according to each described rubber ball cleaning system among the claim 1-9, it is characterized in that,
The said first storage ball device also comprises:
The dress ball is taken over, and said dress ball is taken on the sidewall that is located at the said first storage spherical tank and with said first has the spherical space to link to each other, and said dress ball is taken over and is provided with the dress Ball valve;
Unload ball and take over, the said ball that unloads is taken over the bottom that is located at the said first storage spherical tank and is had the spherical space to link to each other with said first, saidly unloads the ball adapter and is provided with and unloads Ball valve;
Glueballs is collected basket, and said glueballs collection basket is positioned at said below of unloading the ball adapter and takes over the glueballs that gives off to accept from the said ball that unloads;
The said second storage ball device also comprises:
The dirt filter member; Said dirt filter member is located in the said second storage spherical tank and is positioned at the below of the said second glueballs filter member, and being separated into the second no spherical space, second by said second glueballs filter member and said dirt filter member respectively from top to bottom in the said second storage spherical tank has spherical space and the 3rd no spherical space;
Blowdown connection, said blowdown connection are located at the bottom of the said second storage spherical tank and link to each other with the said the 3rd no spherical space, and said blowdown connection is provided with sewage draining valve.
11. according to each described rubber ball cleaning system among the claim 1-9, it is characterized in that,
The said first storage ball device also comprises:
The dirt filter member; Said dirt filter member is located in the said first storage spherical tank and is positioned at the below of the said first glueballs filter member, and being separated into the first no spherical space, first by said first glueballs filter member and said dirt filter member respectively from top to bottom in the said first storage spherical tank has spherical space and the 3rd no spherical space;
Blowdown connection, said blowdown connection are located at the bottom of the first storage spherical tank and link to each other with the said the 3rd no spherical space, and said blowdown connection is provided with sewage draining valve;
The said second storage ball device also comprises:
The dress ball is taken over, and said dress ball is taken on the sidewall that is located at the said second storage spherical tank and with said second has the spherical space to link to each other, and said dress ball is taken over and is provided with the dress Ball valve;
Unload ball and take over, the said ball that unloads is taken over the bottom that is located at the said second storage spherical tank and is had the spherical space to link to each other with said second, saidly unloads the ball adapter and is provided with and unloads Ball valve;
Glueballs is collected basket, and said glueballs collection basket is positioned at said below of unloading the ball adapter and takes over the glueballs that gives off to accept from the said ball that unloads.
12. according to each described rubber ball cleaning system among the claim 1-9; It is characterized in that; Also comprise the glueballs counting device; Said glueballs counting device is located at said first and switches on the bulb road, is used to detect quantity and the flow rate that is transported to the glueballs of the said first storage ball device from the said second storage ball device; Perhaps
Said glueballs counting device is located at said first and receives on the bulb road, is used to detect quantity and the flow rate that is transported to the glueballs of the said second storage ball device from said ball collecting device.
CN201210314335.1A 2012-08-29 2012-08-29 System for cleaning with rubber balls Active CN102788528B (en)

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CN104338718A (en) * 2013-07-23 2015-02-11 中国石油天然气股份有限公司 Oil gathering pipe paraffin removal system and method
WO2015131444A1 (en) * 2014-03-05 2015-09-11 蒋平锁 Multi-point centralized ball feeding system for condenser cleaned by rubber balls
CN106931824A (en) * 2017-03-10 2017-07-07 远大空调有限公司 A kind of handpiece Water Chilling Units of the automatic rubber ball cleaning system of band
CN106959041A (en) * 2017-05-09 2017-07-18 北京华亿宏图节能环保工程有限公司 A kind of multi-functional glueballs emitter

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JPS57144898A (en) * 1981-03-03 1982-09-07 Toshiba Corp Hydrating treatment device for cleaning balls
JPH01277198A (en) * 1988-04-28 1989-11-07 Hitachi Ltd Ball cleaning device
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JPH0791883A (en) * 1993-09-27 1995-04-07 Toshiba Corp Cleaning device for condenser, cooler and cooling pipe
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* Cited by examiner, † Cited by third party
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CN104338718A (en) * 2013-07-23 2015-02-11 中国石油天然气股份有限公司 Oil gathering pipe paraffin removal system and method
CN104338718B (en) * 2013-07-23 2016-08-31 中国石油天然气股份有限公司 A kind of gathering line wax removal system and dewaxing method
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CN106931824A (en) * 2017-03-10 2017-07-07 远大空调有限公司 A kind of handpiece Water Chilling Units of the automatic rubber ball cleaning system of band
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CN106959041A (en) * 2017-05-09 2017-07-18 北京华亿宏图节能环保工程有限公司 A kind of multi-functional glueballs emitter

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