WO2021049391A1 - Motor stator structure, motor, adn mobile body - Google Patents

Motor stator structure, motor, adn mobile body Download PDF

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Publication number
WO2021049391A1
WO2021049391A1 PCT/JP2020/033313 JP2020033313W WO2021049391A1 WO 2021049391 A1 WO2021049391 A1 WO 2021049391A1 JP 2020033313 W JP2020033313 W JP 2020033313W WO 2021049391 A1 WO2021049391 A1 WO 2021049391A1
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WIPO (PCT)
Prior art keywords
recess
conductive portion
terminal
stator structure
lead wire
Prior art date
Application number
PCT/JP2020/033313
Other languages
French (fr)
Japanese (ja)
Inventor
友久 鈴木
Original Assignee
ミネベアミツミ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ミネベアミツミ株式会社 filed Critical ミネベアミツミ株式会社
Priority to CN202080063399.1A priority Critical patent/CN114365398A/en
Publication of WO2021049391A1 publication Critical patent/WO2021049391A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto

Definitions

  • the present invention relates to a motor stator structure, a motor and a moving body.
  • a technique is known in which a lead wire is entwined with a terminal planted outside the insulator and wound around a stator salient pole to form a coil.
  • a terminal to be connected for example, a terminal pin formed by bending a flat conductor is known.
  • AIW heat resistant resin
  • a fusing process heat caulking
  • the present invention is an example of the above problems, and an object of the present invention is to provide a stator structure, a motor, and a moving body of a motor capable of fixing a lead wire.
  • the stator structure of the motor has a lead wire and a terminal to which the lead wire is welded.
  • the terminal further has a first conductive portion having a first concave portion, a second conductive portion facing the first conductive portion via the conducting wire, and having a second concave portion.
  • the lead wire is welded to the first recess and the second recess. Further, in the terminal, the inner dimension of one of the first recess and the second recess is larger than the inner dimension of the other.
  • the lead wire can be securely fixed.
  • FIG. 1A is a perspective view showing an example of a stator structure of a motor on which terminals according to an embodiment are mounted.
  • FIG. 1B is a top view showing an example of the stator structure of the motor on which the terminals according to the embodiment are mounted.
  • FIG. 2 is a perspective view showing an example of a terminal into which the lead wire according to the embodiment is welded.
  • FIG. 3 is a perspective view showing an example of the terminals according to the embodiment.
  • FIG. 4A is an enlarged front view of the vicinity of the fixed portion of the terminal according to the embodiment.
  • FIG. 4B is an enlarged front view showing an example of a terminal in which a lead wire is welded to the fixed portion according to the embodiment.
  • FIG. 5 is a perspective view showing an example of terminals according to another example.
  • FIG. 6 is a diagram illustrating an example of a terminal manufacturing process according to the embodiment.
  • FIG. 7 is a perspective view showing an example of the terminal according to the first modification.
  • FIG. 8 is an enlarged front view of the vicinity of the fixed portion of the terminal according to the first modification.
  • FIG. 9 is a perspective view showing an example of the terminal according to the second modification.
  • FIG. 10 is a perspective view showing an example of the terminal according to the third modification.
  • FIG. 1A is a perspective view showing an example of a stator structure of a motor on which terminals according to an embodiment are mounted.
  • FIG. 1B is a top view showing an example of the stator structure of the motor on which the terminals according to the embodiment are mounted.
  • FIG. 2 is a perspective view showing an example of a terminal into which the lead wire according to the embodiment is welded. The lead wire 51 is shown in FIG. 2 and omitted in other figures for convenience of explanation.
  • the stator structure 1 includes a terminal 10, a stator core 20, an insulator 30, and a coil 40.
  • a rotor having a magnet as a component on the inner peripheral side of the stator structure 1 and a rotating shaft (shaft) are coupled to the rotor.
  • This is the stator structure of the inner rotor type brushless motor.
  • the stator core 20 has a structure in which a plurality of cores manufactured by pressing a steel plate such as an electromagnetic steel plate are laminated in the Z-axis direction, and has a plurality of teeth portions. Since the coil 40 is wound around the teeth, it is not shown in FIGS. 1A and 1B.
  • the insulator 30 is a member that insulates the teeth portion of the stator core 20, and is formed, for example, by injection molding of an insulating resin.
  • the insulator 30 is formed by, for example, insert molding so that the stator core 20 is embedded therein, and covers the stator core 20 from both sides in the axial direction. As shown in FIGS. 1A and 1B, the insulator 30 is provided with an insertion portion 31 into which the terminal 10 is inserted.
  • the coil 40 is wound around each of the plurality of teeth via the insulator 30.
  • the lead wire 51 forming the coil 40 is, for example, a copper wire coated with a heat-resistant resin.
  • the lead wire 51 connecting between the coils 40 adjacent to each other is entwined with the terminal 10 as shown in FIG. 2 and welded by fusing treatment.
  • the terminal 10 is formed of, for example, a square wire which is a single conductive member, but is not limited to this, and may be formed of a conductive member having a known cross-sectional shape such as a round shape.
  • the conductive member is, for example, a metal having high electrical conductivity such as copper or brass, but is not limited thereto.
  • the terminal 10 is embedded in a recess (hereinafter, referred to as an insertion portion) 31 of the insulator 30.
  • FIG. 3 is a perspective view showing an example of the terminals according to the embodiment.
  • the terminal 10 has a first conductive portion 11, a second conductive portion 12, and a bent portion 13.
  • One end of the square wire bent by the bent portion 13 forms the first conductive portion 11, and the other end forms the second conductive portion 12.
  • one end of the long end of both ends of the square wire forms the first conductive portion 11, and the other end forms the second conductive portion 12.
  • a part (hereinafter, referred to as an insertion fixing portion) 14 of the conductive member including the bent portion 13 is inserted into the insertion portion 31 of the insulator 30 and fixed to the insulator 30 as shown in FIGS. 1A to 2.
  • a first inclined surface 15a is provided at the end of the first conductive portion 11, and a second inclined surface 15b is provided at the end of the second conductive portion 12.
  • One of the end portion of the first conductive portion 11 and the end portion of the second conductive portion 12 is connected to the outside.
  • the first inclined surface 15a is inclined in a direction away from the second conductive portion with respect to the direction in which the second conductive portion 12 facing the first conductive portion 11 extends.
  • the second inclined surface 15b is inclined in a direction away from the first conductive portion with respect to the direction in which the first conductive portion 11 facing the second conductive portion 12 extends.
  • FIG. 4A is an enlarged front view of the vicinity of the fixed portion of the terminal according to the embodiment.
  • FIG. 4A is an enlarged view of the portion shown by the region R in FIG.
  • a first recess 16a is provided in a portion of the first conductive portion 11 facing the second conductive portion 12, that is, a portion facing between the second inclined surface 15b and the bent portion 13.
  • a second recess 16b is provided between the portion of the second conductive portion 12 facing the first conductive portion 11, that is, between the second inclined surface 15b and the bent portion 13.
  • the shapes of the first recess 16a and the second recess 16b are, for example, substantially semicircular.
  • the inner dimension of the first recess 16a is larger than the inner dimension of the second recess 16b.
  • the inner diameter of the first recess 16a is larger than the inner diameter of the second recess 16b.
  • the inner diameter of the first recess 16a is larger than the outer diameter of the entwined lead wire 51
  • the inner diameter of the second recess 16b is the same as the outer diameter of the entangled lead wire 51 or larger than the outer diameter of the lead wire 51. small.
  • the combination of the first recess 16a and the second recess 16b forms the fixing portion 16.
  • a plurality of convex portions 17a are provided between the first inclined surface 15a of the first conductive portion 11 and the first concave portion 16a, and the second inclined surface of the second conductive portion 12 is provided.
  • a plurality of convex portions 17b are provided between the 15b and the second concave portion 16b.
  • FIG. 4B is an enlarged front view showing an example of a terminal in which a lead wire is welded to the fixed portion according to the embodiment.
  • the lead wire 51 inserted from the insertion direction indicated by the arrow A passes through a portion sandwiched between the plurality of convex portions 17a and the plurality of convex portions 17b.
  • a part of the coating of the lead wire 51 is peeled off by friction with the plurality of convex portions 17a and the plurality of convex portions 17b. This improves workability in peeling the coating in the fusing process.
  • the conducting wire 51 when the conducting wire 51 is inserted into the fixing portion 16 sandwiched between the first concave portion 16a and the second concave portion 16b, the first conductive portion 11 and the second conductive portion 11 and the conducting wire 51 are opposed to each other with the first conductive portion 11 interposed therebetween.
  • a force that pushes the conductive portion 12 to the left and right acts.
  • the direction indicated by the arrow B that is, the conducting wire 51, is formed between the first conductive portion 11 and the second conductive portion due to the bending at the bent portion 13.
  • a spring force acts in a direction that repels the force that tries to spread the portion 12 to the left and right.
  • the conducting wire 51 has a force that the conducting wire 51 tries to spread the first conductive portion 11 and the second conductive portion 12, and a spring force that acts between the first conductive portion 11 and the second conductive portion 12. By antagonizing, it is strongly fixed at the fixing portion 16.
  • the second concave portion 16b side of the conducting wire 51 has a side B1 sandwiched between the inner peripheral surface of the second concave portion 16b, the second concave portion 16b of the second conductive portion 12, and the plurality of convex portions 17b, and the second concave portion. It is sandwiched between the inner peripheral surface of 16b, the second recess 16b of the second conductive portion 12, and the side B2 sandwiched between the bent portion 13.
  • FIG. 5 is a perspective view showing an example of terminals according to another example.
  • the terminal 90 shown in FIG. 5 is formed by bending a flat conductor.
  • the conducting wire (not shown) is a connecting portion 94 sandwiched between a long end 91 of a bent flat plate-shaped conductive material and a taper 93 provided at the short end 92. Hooked on.
  • the conducting wire since the conducting wire is hooked on the connecting portion 94, the conducting wire is likely to be broken or disconnected from the terminal 90 due to vibration of the motor or the like.
  • the wire When the wire is sandwiched between the long end 91 and the short end 92 of the terminal 90, the wire is broken if the spring force that sandwiches the wire is strong enough to withstand the vibration of the motor. Although it is less likely to come off, workability when the lead wire is sandwiched between the terminals 90 is reduced.
  • the outer circumference of the lead wire 51 on the first recess 16a side is formed by the first recess 16a even if the center position of the arc is deviated due to a design tolerance. It fits in a semi-elliptical shape. Further, the outer circumference of the lead wire 51 on the second concave portion 16b side is caught on the side B1 when the lead wire 51 shifts upward due to vibration of the motor or the like, and is caught on the side B2 when the lead wire 51 shifts downward. That is, the lead wire 51 can be prevented from being detached from the terminal 10 due to vibration of the motor or the like due to the outer circumference being caught on the sides B1 and B2.
  • the terminal 10 shown in FIG. 3 is manufactured by, for example, the manufacturing method shown in FIG.
  • FIG. 6 is a diagram illustrating an example of a terminal manufacturing process according to the embodiment.
  • the terminal 10 is formed by bending the square wire 10x.
  • the portions corresponding to the first inclined surface 15a and the second inclined surface 15b are chamfered in advance.
  • substantially semicircular dents are formed in advance in the portions corresponding to the first recess 16a and the second recess 16b, respectively.
  • the square line 10x may be formed with an invitation groove (groove) 19 for bending in advance in a portion corresponding to the bending portion 13.
  • the square wire 10y shows an example of the shape of the square wire in the process in the middle of forming the terminal 10 by bending.
  • the motor stator structure 1 has a lead wire 51 and a terminal 10 to which the lead wire is welded.
  • the terminal 10 has a first conductive portion 11 having a first recess 16a. Further, the terminal 10 further has a second conductive portion 12 which faces the first conductive portion 11 via the conducting wire 51 and has a second concave portion 16b.
  • a lead wire 51 is welded to the first recess 16a and the second recess 16b. Further, in the terminal 10, one of the first recess 16a and the second recess 16b has an inner dimension larger than the other inner dimension. As a result, the lead wire can be securely fixed.
  • the curvature of the inner peripheral surface of the first recess 16a may be substantially the same as the curvature of the outer diameter of the lead wire 51. According to such a configuration, the stability at the portion where the lead wire 51 and the first recess 16a are in contact with each other is improved.
  • the motor having the stator structure of the motor according to the embodiment may be an in-vehicle motor mounted on a moving body such as a bicycle or an automobile.
  • a moving body such as a bicycle or an automobile.
  • the lead wire entwined with the terminal is easily broken or disconnected from the terminal due to vibration.
  • the motor having the stator structure of the motor according to the embodiment it is possible to suppress disconnection or disconnection of the lead wire.
  • the present invention is not limited to this, and the second recess 16b may be larger than the first recess 16a. That is, as long as the size of the first recess 16a and the size of the second recess 16b are unbalanced, either the first recess 16a or the second recess 16b may be larger. The same applies to the modified examples shown below.
  • FIG. 7 is a perspective view showing an example of the terminal according to the first modification.
  • the terminal 60 shown in FIG. 7 is also formed of, for example, a square wire which is a conductive member, and is also embedded in the insertion portion 31 of the insulator 30 of the stator structure 1.
  • the same parts as those shown in the drawings described above are designated by the same reference numerals, and duplicate description will be omitted.
  • the terminal 60 has a first conductive portion 61, a second conductive portion 62, and a first bent portion 63.
  • One end of the square wire bent by the first bent portion 63 forms the first conductive portion 61, and the other end forms the second conductive portion 62.
  • the insertion / fixing portion 64 including the first bending portion 63 is inserted into the insertion portion 31 of the insulator 30 in the same manner as the insertion / fixing portion 14 of the terminal 10.
  • an inclined surface is not formed at the end of the first conductive portion 61 of the terminal 60, and the inclined surface 65 is provided only at the end of the second conductive portion 62 of the terminal 60.
  • the inclined surface 65 is formed by bending the square wire at the second bent portion 68.
  • FIG. 8 is an enlarged front view of the vicinity of the fixed portion of the terminal according to the first modification.
  • FIG. 8 is an enlarged view of the portion shown by the area S in FIG.
  • a substantially semicircular first concave portion is formed in a portion of the first conductive portion 61 facing the second conductive portion 62, that is, a portion facing between the inclined surface 65 and the first bent portion 63. 66a is provided.
  • a substantially semicircular second recess 66b is provided between the portion of the second conductive portion 62 facing the first conductive portion 61, that is, between the inclined surface 65 and the first bent portion 63.
  • the combination of the first recess 66a and the second recess 66b forms the fixing portion 66. Since the shapes of the first recess 66a and the second recess 66b are the same as those of the first recess 16a and the second recess 16b shown in FIG. 4A, detailed description thereof will be omitted.
  • a plurality of convex portions 67a are provided between the end portion of the first conductive portion 61 and the first concave portion 66a, and the inclined surface 65 and the second concave portion of the second conductive portion 62 are provided.
  • a plurality of convex portions 17b are provided between the 66b and the 66b.
  • the length between the inclined surface 65 and the second recess 66b in the terminal 60 is the length between the second inclined surface 15b and the second recess 16b in the terminal 10 shown in FIG. 4A. It will be shorter than that.
  • the lengths of the plurality of convex portions 67a and 67b at the terminal 60 are also shorter than the lengths of the plurality of convex portions 17a and 17b at the terminal 10.
  • the size of the individual convex portions included in the plurality of convex portions 67a and 67b in the terminal 60 is assumed to be the same as the size of the individual convex portions included in the plurality of convex portions 17a and 17b included in the terminal 10. May be good.
  • the number of convex portions included in the plurality of convex portions 67a and 67b is smaller than the number of convex portions included in the plurality of convex portions 17a and 17b.
  • the terminal 60 shown in FIG. 7 has one more step of bending the square wire in the manufacturing process, but the inclined surface 65 serving as a guide portion for attracting the lead wire 51 is shown in FIG. It is longer than the second inclined surface 15b of the terminal 10 shown in 1.
  • the terminal 60 shown in FIG. 7 has improved workability when inserting the lead wire 51 as compared with the terminal 10 shown in FIG.
  • the terminal 60 is also provided with the plurality of convex portions 67a and 67b, improvement in workability in peeling the coating in the fusing process can be expected.
  • FIG. 9 is a perspective view showing an example of the terminal according to the second modification.
  • the terminal 70 shown in FIG. 9 further has another fixing portion 76 in addition to the fixing portion 16. That is, the terminal 70 shown in FIG. 9 can fix a plurality of conducting wires 51. Further, the terminal 70 shown in FIG. 9 can adjust the position where the lead wire 51 is fixed.
  • the insertion and fixing portion 74 of the terminal 70 shown in FIG. 9 has a shorter length in the Z-axis direction than the insertion and fixing portion 14 of the terminal 10 shown in FIG. 3 because another fixing portion 76 is provided. ..
  • the shape of the other fixed portion 76 is the same as the shape of the fixed portion 16, but for example, the shape of the fixed portion 16 and the shape of the different fixed portion 76 are mutually exclusive. It may be different.
  • the shape of the inner peripheral surfaces of the first recess 16a and the second recess 16b is not limited to a substantially semicircular shape, and may be a non-circular shape whose curvature changes in the circumferential direction.
  • the curvature of at least a part of the curvature of the inner peripheral surface of the first recess 16a having an inner diameter larger than the outer diameter of the conducting wire 51 may be substantially the same as the curvature of the outer diameter of the conducting wire 51. According to such a configuration, stability can be ensured at the portion where the lead wire 51 and the first recess 16a are in contact with each other even when the deviation of the center position of the arc due to the design tolerance is taken into consideration.
  • the shape of the inner peripheral surface of the first recess 16a and the second recess 16b may include a straight line or a corner.
  • the shape of the inner peripheral surfaces of the first recess 16a and the second recess 16b may be substantially polygonal.
  • FIG. 10 is a perspective view showing an example of the terminal according to the third modification.
  • the terminal 80 shown in FIG. 10 has a substantially triangular first recess 86a and a substantially triangular second recess 86b.
  • the inner dimension of the first recess 86a is larger than the inner dimension of the second recess 86b.
  • the present invention is not limited to the above embodiments and modifications, and various modifications can be made as long as the gist of the present invention is not deviated.
  • the terminal 10 according to the embodiment shown in FIG. 3 will be described, but the same change can be made for the terminal 60 according to the modified example shown in FIG.
  • the insulator 30 may be formed of, for example, two members, the stator core 20 may be sandwiched between the two members, and the stator core 20 may be covered from both sides in the axial direction.
  • the terminal 10 is formed by a square wire which is a conductive member
  • the material forming the terminal 10 may be a conductive member
  • the terminal 10 may be a flat conductor or a round wire. It may be formed of an object.
  • the shapes of the plurality of convex portions 17a and 17b are not limited to those shown in the drawing, and may be other shapes including a plurality of concave portions or the like as long as the coating of the lead wire 51 can be peeled off.
  • the outer peripheral surface of the insertion / fixing portion 14 including the bent portion 13 may be further provided with irregularities. As a result, the frictional force between the insertion fixing portion 14 of the inserted terminal 10 and the insertion portion 31 of the insulator 30 becomes large, so that the terminal 10 can be prevented from coming off from the insulator 30.
  • an upper insulator and a lower insulator are attached to each piece of a connecting core in which a plurality of (for example, four) pieces are connected via a bendable connecting portion.
  • the connecting portion is bent to form an annular shape by a plurality of (for example, three) connecting cores.
  • Each connecting core, as a segment, forms the core of the stator as a whole.
  • the present invention is not limited by the above-described embodiment.
  • the present invention also includes a configuration in which the above-mentioned components are appropriately combined. Further, further effects and modifications can be easily derived by those skilled in the art. Therefore, the broader aspect of the present invention is not limited to the above-described embodiment, and various modifications can be made.
  • stator structure 10 terminals, 11 1st conductive part, 12 2nd conductive part, 13 bent part, 14 insertion fixing part, 15a 1st inclined surface, 15b 2nd inclined surface, 16 fixing part, 16a 1st recess, 16b 2nd concave part, 17a, 17b, multiple convex parts, 20 stator core, 30 insulator, 31 insertion part, 40 coil, 51 conductor

Abstract

A motor stator structure (1) comprises a conductive wire (51) and a terminal (10) to which the conductive wire (51) is welded. The terminal (10) includes a first conductive portion (11) having a first recess (16a), and a second conductive portion (12) which opposes the first conductive portion (11) with the conductive wire (51) therebetween, and which has a second recess (16b). The conductive wire (51) is welded to the first recess (16a) and the second recess (16b). In the terminal (10), an inner size of one of the first recess (16a) and the second recess (16b) is greater than an inner size of the other.

Description

モータのステータ構造、モータ及び移動体Motor stator structure, motor and moving body
 本発明は、モータのステータ構造、モータ及び移動体に関する。 The present invention relates to a motor stator structure, a motor and a moving body.
 ステータコアにコイルを巻き回させてステータを組む場合、インシュレータの外側に植設した端子に導線を絡げ、ステータ突極に巻回してコイルを形成する技術が知られている。結線される端子としては、例えば平板状の導電物を折り曲げて形成された端子ピンが知られている。 When assembling a stator by winding a coil around a stator core, a technique is known in which a lead wire is entwined with a terminal planted outside the insulator and wound around a stator salient pole to form a coil. As the terminal to be connected, for example, a terminal pin formed by bending a flat conductor is known.
特開2012-210015号公報Japanese Unexamined Patent Publication No. 2012-210015
 車載用モータ等において、コイルの導線を覆う絶縁用被覆にAIW(耐熱性樹脂)が使われる場合がある。AIWで被覆された導線を端子に結線する際、一般的なはんだ付けでは処理温度が不足して被覆を溶かすことができない。そこで、端子材料である金属に電流を流して発熱させることにより、導線を露出させて端子との電気伝導を可能にさせるヒュージング処理(熱カシメ)が用いられる。その際、ヒュージング処理によって導線が細くなることにより、モータの振動等により導線が断線したり、端子から外れたりしやすくなる。 AIW (heat resistant resin) may be used for the insulating coating that covers the coil lead wire in in-vehicle motors and the like. When connecting an AIW-coated lead wire to a terminal, the processing temperature is insufficient with general soldering, and the coating cannot be melted. Therefore, a fusing process (heat caulking) is used in which an electric current is passed through a metal which is a terminal material to generate heat to expose a conducting wire and enable electrical conduction with the terminal. At that time, since the lead wire becomes thin due to the fusing process, the lead wire is likely to be broken or detached from the terminal due to vibration of the motor or the like.
 本発明は、上記課題を一例とするものであり、導線を固定できるモータのステータ構造、モータ及び移動体を提供することを目的とする。 The present invention is an example of the above problems, and an object of the present invention is to provide a stator structure, a motor, and a moving body of a motor capable of fixing a lead wire.
 本発明の一態様に係るモータのステータ構造は、導線と、前記導線が溶着される端子とを有する。前記端子は、第1凹部を有する第1導電部と、前記第1導電部と前記導線を介して対向し、第2凹部を有する第2導電部をさらに有する。前記第1凹部及び前記第2凹部には、前記導線が溶着されている。また、前記端子において、前記第1凹部及び前記第2凹部のうち、一方の内寸がもう一方の内寸よりも大きい。 The stator structure of the motor according to one aspect of the present invention has a lead wire and a terminal to which the lead wire is welded. The terminal further has a first conductive portion having a first concave portion, a second conductive portion facing the first conductive portion via the conducting wire, and having a second concave portion. The lead wire is welded to the first recess and the second recess. Further, in the terminal, the inner dimension of one of the first recess and the second recess is larger than the inner dimension of the other.
 本発明の一態様によれば、導線を確実に固定できる。 According to one aspect of the present invention, the lead wire can be securely fixed.
図1Aは、実施形態に係る端子が実装されたモータのステータ構造の一例を示す斜視図である。FIG. 1A is a perspective view showing an example of a stator structure of a motor on which terminals according to an embodiment are mounted. 図1Bは、実施形態に係る端子が実装されたモータのステータ構造の一例を示す上面図である。FIG. 1B is a top view showing an example of the stator structure of the motor on which the terminals according to the embodiment are mounted. 図2は、実施形態に係る導線が溶着された端子の一例を示す斜視図である。FIG. 2 is a perspective view showing an example of a terminal into which the lead wire according to the embodiment is welded. 図3は、実施形態に係る端子の一例を示す斜視図である。FIG. 3 is a perspective view showing an example of the terminals according to the embodiment. 図4Aは、実施形態に係る端子の固定部付近の拡大正面図である。FIG. 4A is an enlarged front view of the vicinity of the fixed portion of the terminal according to the embodiment. 図4Bは、実施形態に係る固定部に導線が溶着された端子の一例を示す拡大正面図である。FIG. 4B is an enlarged front view showing an example of a terminal in which a lead wire is welded to the fixed portion according to the embodiment. 図5は、他の例に係る端子の一例を示す斜視図である。FIG. 5 is a perspective view showing an example of terminals according to another example. 図6は、実施形態に係る端子の製造工程の一例を説明する図である。FIG. 6 is a diagram illustrating an example of a terminal manufacturing process according to the embodiment. 図7は、第1の変形例に係る端子の一例を示す斜視図である。FIG. 7 is a perspective view showing an example of the terminal according to the first modification. 図8は、第1の変形例に係る端子の固定部付近の拡大正面図である。FIG. 8 is an enlarged front view of the vicinity of the fixed portion of the terminal according to the first modification. 図9は、第2の変形例に係る端子の一例を示す斜視図である。FIG. 9 is a perspective view showing an example of the terminal according to the second modification. 図10は、第3の変形例に係る端子の一例を示す斜視図である。FIG. 10 is a perspective view showing an example of the terminal according to the third modification.
 以下、実施形態に係るモータのステータ構造、モータ及び移動体について図面を参照して説明する。なお、図面における各要素の寸法の関係、各要素の比率などは、現実と異なる場合がある。図面の相互間においても、互いの寸法の関係や比率が異なる部分が含まれている場合がある。各図面において、説明を分かりやすくするために、ステータ構造1における軸方向をZ軸正方向とする3次元の直交座標系を図示する場合がある。 Hereinafter, the stator structure of the motor, the motor, and the moving body according to the embodiment will be described with reference to the drawings. The relationship between the dimensions of each element in the drawing, the ratio of each element, and the like may differ from the reality. Even between drawings, there may be parts where the relationship and ratio of dimensions are different from each other. In each drawing, in order to make the explanation easy to understand, a three-dimensional Cartesian coordinate system in which the axial direction in the stator structure 1 is the positive direction of the Z axis may be illustrated.
 図1Aは、実施形態に係る端子が実装されたモータのステータ構造の一例を示す斜視図である。図1Bは、実施形態に係る端子が実装されたモータのステータ構造の一例を示す上面図である。図2は、実施形態に係る導線が溶着された端子の一例を示す斜視図である。なお、導線51は、図2に示し、他の図では説明の便宜のため省略した。 FIG. 1A is a perspective view showing an example of a stator structure of a motor on which terminals according to an embodiment are mounted. FIG. 1B is a top view showing an example of the stator structure of the motor on which the terminals according to the embodiment are mounted. FIG. 2 is a perspective view showing an example of a terminal into which the lead wire according to the embodiment is welded. The lead wire 51 is shown in FIG. 2 and omitted in other figures for convenience of explanation.
 図1A及び図1Bに示すように、実施形態に係るステータ構造1は、端子10と、ステータコア20と、インシュレータ30と、コイル40とを備える。なお、図示してはいないが、本実施の形態で説明するステータ構造1は、例えば、ステータ構造1の内周側にマグネットを構成部品として持つロータと、このロータに回転軸(シャフト)が結合したインナーロータ型のブラシレスモータにおけるステータ構造である。 As shown in FIGS. 1A and 1B, the stator structure 1 according to the embodiment includes a terminal 10, a stator core 20, an insulator 30, and a coil 40. Although not shown, in the stator structure 1 described in the present embodiment, for example, a rotor having a magnet as a component on the inner peripheral side of the stator structure 1 and a rotating shaft (shaft) are coupled to the rotor. This is the stator structure of the inner rotor type brushless motor.
 ステータコア20は、電磁鋼板などの鋼板をプレス加工して製作されたコアがZ軸方向の方向に複数枚積層された構造であり、複数のティース部を有している。なお、ティースにはコイル40が巻き回されているため、図1A及び図1Bにおいては図示されていない。 The stator core 20 has a structure in which a plurality of cores manufactured by pressing a steel plate such as an electromagnetic steel plate are laminated in the Z-axis direction, and has a plurality of teeth portions. Since the coil 40 is wound around the teeth, it is not shown in FIGS. 1A and 1B.
 インシュレータ30は、ステータコア20のティース部を絶縁する部材であり、たとえば、絶縁性樹脂の射出成形によって形成される。インシュレータ30は、たとえば、ステータコア20が内部に埋め込まれるようなインサート成形で形成され、ステータコア20を軸方向の両側から覆っている。図1A及び図1Bに示すように、インシュレータ30には、端子10が差し込まれる挿入部31が設けられる。 The insulator 30 is a member that insulates the teeth portion of the stator core 20, and is formed, for example, by injection molding of an insulating resin. The insulator 30 is formed by, for example, insert molding so that the stator core 20 is embedded therein, and covers the stator core 20 from both sides in the axial direction. As shown in FIGS. 1A and 1B, the insulator 30 is provided with an insertion portion 31 into which the terminal 10 is inserted.
 コイル40は、インシュレータ30を介して、複数のティースのそれぞれに巻き回される。コイル40を形成する導線51は、例えば、耐熱性樹脂で被覆された銅線である。相互に隣接するコイル40の間を接続する導線51は、図2に示されるように端子10に絡げられ、ヒュージング処理により溶着される。 The coil 40 is wound around each of the plurality of teeth via the insulator 30. The lead wire 51 forming the coil 40 is, for example, a copper wire coated with a heat-resistant resin. The lead wire 51 connecting between the coils 40 adjacent to each other is entwined with the terminal 10 as shown in FIG. 2 and welded by fusing treatment.
 端子10は、例えば単一の導電部材である角線で形成されるが、これに限定されず、丸型等の公知の断面形状を有する導電部材で形成されてもよい。導電部材は、例えば銅や真鍮等の電気伝導度の高い金属であるが、これらに限られない。端子10は、インシュレータ30の凹部(以下、挿入部と呼称する)31に埋め込まれている。 The terminal 10 is formed of, for example, a square wire which is a single conductive member, but is not limited to this, and may be formed of a conductive member having a known cross-sectional shape such as a round shape. The conductive member is, for example, a metal having high electrical conductivity such as copper or brass, but is not limited thereto. The terminal 10 is embedded in a recess (hereinafter, referred to as an insertion portion) 31 of the insulator 30.
 図3は、実施形態に係る端子の一例を示す斜視図である。図3に示されるように、端子10は、第1導電部11と、第2導電部12と、折り曲げ部13とを有する。折り曲げ部13で折り曲げられた角線の一端は第1導電部11を形成し、もう一端は第2導電部12を形成する。具体的には、角線の両端のうち、長い方の一端が第1導電部11を形成し、もう一端が第2導電部12を形成する。折り曲げ部13を含む導電部材の一部分(以下、挿入固定部と呼称する)14は、図1A乃至図2に示すように、インシュレータ30の挿入部31に挿入されてインシュレータ30に固定される。 FIG. 3 is a perspective view showing an example of the terminals according to the embodiment. As shown in FIG. 3, the terminal 10 has a first conductive portion 11, a second conductive portion 12, and a bent portion 13. One end of the square wire bent by the bent portion 13 forms the first conductive portion 11, and the other end forms the second conductive portion 12. Specifically, one end of the long end of both ends of the square wire forms the first conductive portion 11, and the other end forms the second conductive portion 12. A part (hereinafter, referred to as an insertion fixing portion) 14 of the conductive member including the bent portion 13 is inserted into the insertion portion 31 of the insulator 30 and fixed to the insulator 30 as shown in FIGS. 1A to 2.
 また、図3に示されるように、第1導電部11の端部には第1傾斜面15aが設けられ、第2導電部12の端部には第2傾斜面15bが設けられる。なお、第1導電部11の端部及び第2導電部12の端部のうちいずれか一方は外部と接続される。なお、第1傾斜面15aは、第1導電部11と対向する第2導電部12が延在する方向に対して、第2導電部から離れる方向に傾斜する。同様に、第2傾斜面15bは、第2導電部12と対向する第1導電部11が延在する方向に対して、第1導電部から離れる方向に傾斜する。 Further, as shown in FIG. 3, a first inclined surface 15a is provided at the end of the first conductive portion 11, and a second inclined surface 15b is provided at the end of the second conductive portion 12. One of the end portion of the first conductive portion 11 and the end portion of the second conductive portion 12 is connected to the outside. The first inclined surface 15a is inclined in a direction away from the second conductive portion with respect to the direction in which the second conductive portion 12 facing the first conductive portion 11 extends. Similarly, the second inclined surface 15b is inclined in a direction away from the first conductive portion with respect to the direction in which the first conductive portion 11 facing the second conductive portion 12 extends.
 図3において、矢印Aは、導線51の挿入方向を示す。言い換えると、導線51は、矢印Aに示す方向から端子10に絡げられ、固定部16に固定される。図4Aは、実施形態に係る端子の固定部付近の拡大正面図である。図4Aは、図3の領域Rで示される部分の拡大図である。図4Aに示すように、第1導電部11の第2導電部12と対向する部分、すなわち第2傾斜面15bと折り曲げ部13との間に対向する部分には第1凹部16aが設けられる。同様に、第2導電部12の第1導電部11と対向する部分、すなわち第2傾斜面15bと折り曲げ部13との間には、第2凹部16bが設けられる。図4Aに示すように、第1凹部16a及び第2凹部16bの形状は、例えば、略半円弧状である。図4Aに示すように、第1凹部16aの内寸は第2凹部16bの内寸よりも大きい。例えば、第1凹部16a及び第2凹部16bの形状が略半円状である場合、第1凹部16aの内径は、第2凹部16bの内径よりも大きい。好ましくは、第1凹部16aの内径は、絡げられる導線51の外径よりも大きく、第2凹部16bの内径は、絡げられる導線51の外径と同じか又は導線51の外径よりも小さい。なお、第1凹部16aと第2凹部16bとの組み合わせは、固定部16を形成する。 In FIG. 3, the arrow A indicates the insertion direction of the lead wire 51. In other words, the lead wire 51 is entwined with the terminal 10 from the direction indicated by the arrow A and fixed to the fixing portion 16. FIG. 4A is an enlarged front view of the vicinity of the fixed portion of the terminal according to the embodiment. FIG. 4A is an enlarged view of the portion shown by the region R in FIG. As shown in FIG. 4A, a first recess 16a is provided in a portion of the first conductive portion 11 facing the second conductive portion 12, that is, a portion facing between the second inclined surface 15b and the bent portion 13. Similarly, a second recess 16b is provided between the portion of the second conductive portion 12 facing the first conductive portion 11, that is, between the second inclined surface 15b and the bent portion 13. As shown in FIG. 4A, the shapes of the first recess 16a and the second recess 16b are, for example, substantially semicircular. As shown in FIG. 4A, the inner dimension of the first recess 16a is larger than the inner dimension of the second recess 16b. For example, when the shapes of the first recess 16a and the second recess 16b are substantially semicircular, the inner diameter of the first recess 16a is larger than the inner diameter of the second recess 16b. Preferably, the inner diameter of the first recess 16a is larger than the outer diameter of the entwined lead wire 51, and the inner diameter of the second recess 16b is the same as the outer diameter of the entangled lead wire 51 or larger than the outer diameter of the lead wire 51. small. The combination of the first recess 16a and the second recess 16b forms the fixing portion 16.
 また、図4Aに示すように、第1導電部11の第1傾斜面15aと第1凹部16aとの間には、複数の凸部17aが設けられ、第2導電部12の第2傾斜面15bと第2凹部16bとの間には複数の凸部17bが設けられる。 Further, as shown in FIG. 4A, a plurality of convex portions 17a are provided between the first inclined surface 15a of the first conductive portion 11 and the first concave portion 16a, and the second inclined surface of the second conductive portion 12 is provided. A plurality of convex portions 17b are provided between the 15b and the second concave portion 16b.
 図4Aにおいて、導線51が端子10に絡げられる際、第1導電部11と第2導電部12との間の空間に挿入される。その際、第2傾斜面15bが第2導電部12に設けられることにより、導線51の端子10への挿入時に、第2傾斜面15bが導線51を誘い込むガイド部分となるため、作業性が向上する。 In FIG. 4A, when the conducting wire 51 is entwined with the terminal 10, it is inserted into the space between the first conductive portion 11 and the second conductive portion 12. At that time, since the second inclined surface 15b is provided in the second conductive portion 12, the second inclined surface 15b serves as a guide portion for attracting the conducting wire 51 when the conducting wire 51 is inserted into the terminal 10, so that workability is improved. To do.
 図4Bは、実施形態に係る固定部に導線が溶着された端子の一例を示す拡大正面図である。図4Bにおいて、矢印Aに示す挿入方向から挿入される導線51は、複数の凸部17aと複数の凸部17bとに挟まれる部分を通過する。その際、導線51の被覆の一部が、複数の凸部17a及び複数の凸部17bとの摩擦により剥がれる。これにより、ヒュージング処理における被覆の剥離における作業性が向上する。 FIG. 4B is an enlarged front view showing an example of a terminal in which a lead wire is welded to the fixed portion according to the embodiment. In FIG. 4B, the lead wire 51 inserted from the insertion direction indicated by the arrow A passes through a portion sandwiched between the plurality of convex portions 17a and the plurality of convex portions 17b. At that time, a part of the coating of the lead wire 51 is peeled off by friction with the plurality of convex portions 17a and the plurality of convex portions 17b. This improves workability in peeling the coating in the fusing process.
 そして、導線51は、第1凹部16aと第2凹部16bとに挟まれる固定部16に挿入される際、第1導電部11と、第1導電部11と導線51を挟んで対向する第2導電部12とを左右に押し広げようとする力が作用する。これに対し、第1導電部11と第2導電部12との間には、折り曲げ部13において折り曲げられたことにより、矢印Bに示す方向、すなわち導線51が第1導電部11及び第2導電部12を左右に広げようとする力と反発する方向にバネ力が働く。すなわち、導線51は、導線51が第1導電部11と第2導電部12とを押し広げようとする力と、第1導電部11と第2導電部12との間に働くバネ力とが拮抗することにより、固定部16において強く固定される。 Then, when the conducting wire 51 is inserted into the fixing portion 16 sandwiched between the first concave portion 16a and the second concave portion 16b, the first conductive portion 11 and the second conductive portion 11 and the conducting wire 51 are opposed to each other with the first conductive portion 11 interposed therebetween. A force that pushes the conductive portion 12 to the left and right acts. On the other hand, between the first conductive portion 11 and the second conductive portion 12, the direction indicated by the arrow B, that is, the conducting wire 51, is formed between the first conductive portion 11 and the second conductive portion due to the bending at the bent portion 13. A spring force acts in a direction that repels the force that tries to spread the portion 12 to the left and right. That is, the conducting wire 51 has a force that the conducting wire 51 tries to spread the first conductive portion 11 and the second conductive portion 12, and a spring force that acts between the first conductive portion 11 and the second conductive portion 12. By antagonizing, it is strongly fixed at the fixing portion 16.
 そして、導線51がヒュージング処理により固定部16に固着される際、導線51の外周の一部は、第1凹部16aの内周の一部と面A1において接する。また、導線51の第2凹部16b側は、第2凹部16bの内周面と、第2導電部12の第2凹部16bと複数の凸部17bとに挟まれた辺B1と、第2凹部16bの内周面と第2導電部12の第2凹部16bと折り曲げ部13とに挟まれた辺B2とに挟まれる。 Then, when the lead wire 51 is fixed to the fixing portion 16 by the fusing process, a part of the outer circumference of the lead wire 51 comes into contact with a part of the inner circumference of the first recess 16a on the surface A1. Further, the second concave portion 16b side of the conducting wire 51 has a side B1 sandwiched between the inner peripheral surface of the second concave portion 16b, the second concave portion 16b of the second conductive portion 12, and the plurality of convex portions 17b, and the second concave portion. It is sandwiched between the inner peripheral surface of 16b, the second recess 16b of the second conductive portion 12, and the side B2 sandwiched between the bent portion 13.
 本実施形態における端子10について、他の例との差異を説明する。図5は、他の例に係る端子の一例を示す斜視図である。図5に示す端子90は、平板状の導電物を折り曲げて形成される。図5に示す端子90において、導線(不図示)は、折り曲げられた平板状の導電物の長い方の一端91と、短い方の一端92に設けられたテーパ93とに挟まれた接続部94に引っ掛けられる。しかし、図5に示す端子90において、導線は接続部94に引っ掛けられるため、導線がモータの振動等により断線したり、端子90から外れたりしやすい。なお、端子90の長い方の一端91と短い方の一端92とにはさまれる部分に導線を挟持する場合、導線を挟むバネ力がモータの振動等に耐えうるほど強力であれば導線の断線や外れが生じにくくなるが、導線を端子90に挟持させる際の作業性が低下する。 The difference between the terminal 10 in this embodiment and other examples will be described. FIG. 5 is a perspective view showing an example of terminals according to another example. The terminal 90 shown in FIG. 5 is formed by bending a flat conductor. In the terminal 90 shown in FIG. 5, the conducting wire (not shown) is a connecting portion 94 sandwiched between a long end 91 of a bent flat plate-shaped conductive material and a taper 93 provided at the short end 92. Hooked on. However, in the terminal 90 shown in FIG. 5, since the conducting wire is hooked on the connecting portion 94, the conducting wire is likely to be broken or disconnected from the terminal 90 due to vibration of the motor or the like. When the wire is sandwiched between the long end 91 and the short end 92 of the terminal 90, the wire is broken if the spring force that sandwiches the wire is strong enough to withstand the vibration of the motor. Although it is less likely to come off, workability when the lead wire is sandwiched between the terminals 90 is reduced.
 一方、本実施形態における端子10において、導線51の第1凹部16a側の外周は、設計上の公差により、円弧の中心位置がずれたとしても、導線51が、第1凹部16aにより形成される略半楕円内に納まる。また、導線51の第2凹部16b側の外周は、導線51がモータの振動等により上にずれる際は辺B1に引っかかり、下にずれる際は辺B2に引っかかる。すなわち、導線51は、辺B1及びB2に外周が引っかかることにより、モータの振動等により端子10から外れることを抑制できる。 On the other hand, in the terminal 10 of the present embodiment, the outer circumference of the lead wire 51 on the first recess 16a side is formed by the first recess 16a even if the center position of the arc is deviated due to a design tolerance. It fits in a semi-elliptical shape. Further, the outer circumference of the lead wire 51 on the second concave portion 16b side is caught on the side B1 when the lead wire 51 shifts upward due to vibration of the motor or the like, and is caught on the side B2 when the lead wire 51 shifts downward. That is, the lead wire 51 can be prevented from being detached from the terminal 10 due to vibration of the motor or the like due to the outer circumference being caught on the sides B1 and B2.
 なお、図3に示す端子10は、例えば、図6に示すような製造方法により製造される。図6は、実施形態に係る端子の製造工程の一例を説明する図である。図6に示すように、端子10は、角線10xを曲げ加工することにより形成される。角線10xは、第1傾斜面15a及び第2傾斜面15bに対応する部分が、それぞれ予め面取りされている。また、角線10xには、第1凹部16a及び第2凹部16bに対応する部分に、それぞれ略半円弧状の打痕が予め形成される。さらに、角線10xには、折り曲げ位置を一定に保つために、折り曲げ部13に対応する部分に、予め折り曲げ用の誘い溝(溝)19が形成されていてもよい。また、角線10yは、端子10が曲げ加工により形成される際の途中の工程における角線の形状の一例を示す。 The terminal 10 shown in FIG. 3 is manufactured by, for example, the manufacturing method shown in FIG. FIG. 6 is a diagram illustrating an example of a terminal manufacturing process according to the embodiment. As shown in FIG. 6, the terminal 10 is formed by bending the square wire 10x. In the square line 10x, the portions corresponding to the first inclined surface 15a and the second inclined surface 15b are chamfered in advance. Further, on the square line 10x, substantially semicircular dents are formed in advance in the portions corresponding to the first recess 16a and the second recess 16b, respectively. Further, in order to keep the bending position constant, the square line 10x may be formed with an invitation groove (groove) 19 for bending in advance in a portion corresponding to the bending portion 13. Further, the square wire 10y shows an example of the shape of the square wire in the process in the middle of forming the terminal 10 by bending.
 上述したように、本発明の一態様に係るモータのステータ構造1は、導線51と、導線が溶着される端子10とを有する。端子10は、第1凹部16aを有する第1導電部11を有する。また、端子10は、第1導電部11と導線51を介して対向し、第2凹部16bを有する第2導電部12をさらに有する。第1凹部16a及び第2凹部16bには、導線51が溶着されている。また、端子10において、第1凹部16a及び第2凹部16bのうち、一方の内寸がもう一方の内寸よりも大きい。これにより、導線を確実に固定できる。 As described above, the motor stator structure 1 according to one aspect of the present invention has a lead wire 51 and a terminal 10 to which the lead wire is welded. The terminal 10 has a first conductive portion 11 having a first recess 16a. Further, the terminal 10 further has a second conductive portion 12 which faces the first conductive portion 11 via the conducting wire 51 and has a second concave portion 16b. A lead wire 51 is welded to the first recess 16a and the second recess 16b. Further, in the terminal 10, one of the first recess 16a and the second recess 16b has an inner dimension larger than the other inner dimension. As a result, the lead wire can be securely fixed.
 なお、例えば、第1凹部16aの内周面の曲率が、導線51の外径の曲率と略同一であってもよい。かかる構成によれば、導線51と第1凹部16aとが接する部分における安定性が向上する。 Note that, for example, the curvature of the inner peripheral surface of the first recess 16a may be substantially the same as the curvature of the outer diameter of the lead wire 51. According to such a configuration, the stability at the portion where the lead wire 51 and the first recess 16a are in contact with each other is improved.
 また、実施形態に係るモータのステータ構造を有するモータは、例えば自転車や自動車などの移動体に搭載される車載用モータであってもよい。車載用モータにおいては、振動により端子に絡げられた導線が断線したり、端子から外れたりしやすい。実施形態に係るモータのステータ構造を有するモータによれば、導線の断線や外れを抑制できる。 Further, the motor having the stator structure of the motor according to the embodiment may be an in-vehicle motor mounted on a moving body such as a bicycle or an automobile. In an in-vehicle motor, the lead wire entwined with the terminal is easily broken or disconnected from the terminal due to vibration. According to the motor having the stator structure of the motor according to the embodiment, it is possible to suppress disconnection or disconnection of the lead wire.
 なお、第1凹部16aが第2凹部16bよりも大きい実施形態について説明したが、これに限られず、第2凹部16bが第1凹部16aよりも大きくてもよい。すなわち、第1凹部16aの大きさと第2凹部16bの大きさとが不均衡であれば、第1凹部16aと第2凹部16bとのいずれが大きくてもよい。以下に示す変形例についても同様である。 Although the embodiment in which the first recess 16a is larger than the second recess 16b has been described, the present invention is not limited to this, and the second recess 16b may be larger than the first recess 16a. That is, as long as the size of the first recess 16a and the size of the second recess 16b are unbalanced, either the first recess 16a or the second recess 16b may be larger. The same applies to the modified examples shown below.
(変形例)
 次に、上述した端子10の変形例について説明する。図7は、第1の変形例に係る端子の一例を示す斜視図である。なお、図7に示す端子60も、端子10と同様に、例えば導電部材である角線で形成され、またステータ構造1のインシュレータ30の挿入部31に埋め込まれる。以下に示す各変形例についても同様である。なお、以下の各変形例において、先に説明した図面に示す部位と同一の部位には同一の符号を付し、重複する説明は省略する。
(Modification example)
Next, a modified example of the terminal 10 described above will be described. FIG. 7 is a perspective view showing an example of the terminal according to the first modification. Similarly to the terminal 10, the terminal 60 shown in FIG. 7 is also formed of, for example, a square wire which is a conductive member, and is also embedded in the insertion portion 31 of the insulator 30 of the stator structure 1. The same applies to each modification shown below. In each of the following modifications, the same parts as those shown in the drawings described above are designated by the same reference numerals, and duplicate description will be omitted.
 図7に示されるように、端子60は、第1導電部61と、第2導電部62と、第1折り曲げ部63とを有する。第1折り曲げ部63で折り曲げられた角線の一端は第1導電部61を形成し、もう一端は第2導電部62を形成する。第1折り曲げ部63を含む挿入固定部64は、端子10の挿入固定部14と同様に、インシュレータ30の挿入部31に挿入される。 As shown in FIG. 7, the terminal 60 has a first conductive portion 61, a second conductive portion 62, and a first bent portion 63. One end of the square wire bent by the first bent portion 63 forms the first conductive portion 61, and the other end forms the second conductive portion 62. The insertion / fixing portion 64 including the first bending portion 63 is inserted into the insertion portion 31 of the insulator 30 in the same manner as the insertion / fixing portion 14 of the terminal 10.
 図7に示されるように、端子60の第1導電部61の端部には傾斜面が形成されず、端子60の第2導電部62の端部にのみ傾斜面65が設けられる。傾斜面65は、角線を第2折り曲げ部68で折り曲げることにより形成される。 As shown in FIG. 7, an inclined surface is not formed at the end of the first conductive portion 61 of the terminal 60, and the inclined surface 65 is provided only at the end of the second conductive portion 62 of the terminal 60. The inclined surface 65 is formed by bending the square wire at the second bent portion 68.
 図7の矢印Aに示すように、端子60においても、導線51は、矢印Aに示す方向から端子60に絡げられ、固定部66に固定される。図8は、第1の変形例に係る端子の固定部付近の拡大正面図である。図8は、図7の領域Sで示される部分の拡大図である。図8に示すように、第1導電部61の第2導電部62と対向する部分、すなわち傾斜面65と第1折り曲げ部63との間に対向する部分には略半円弧状の第1凹部66aが設けられる。同様に、第2導電部62の第1導電部61と対向する部分、すなわち傾斜面65と第1折り曲げ部63との間には、略半円弧状の第2凹部66bが設けられる。第1凹部66aと第2凹部66bとの組み合わせは、固定部66を形成する。第1凹部66a及び第2凹部66bの形状については、図4Aに示す第1凹部16a及び第2凹部16bと同様であるため、詳細な説明は省略する。 As shown by the arrow A in FIG. 7, also in the terminal 60, the lead wire 51 is entwined with the terminal 60 from the direction shown by the arrow A and fixed to the fixing portion 66. FIG. 8 is an enlarged front view of the vicinity of the fixed portion of the terminal according to the first modification. FIG. 8 is an enlarged view of the portion shown by the area S in FIG. As shown in FIG. 8, a substantially semicircular first concave portion is formed in a portion of the first conductive portion 61 facing the second conductive portion 62, that is, a portion facing between the inclined surface 65 and the first bent portion 63. 66a is provided. Similarly, a substantially semicircular second recess 66b is provided between the portion of the second conductive portion 62 facing the first conductive portion 61, that is, between the inclined surface 65 and the first bent portion 63. The combination of the first recess 66a and the second recess 66b forms the fixing portion 66. Since the shapes of the first recess 66a and the second recess 66b are the same as those of the first recess 16a and the second recess 16b shown in FIG. 4A, detailed description thereof will be omitted.
 また、図8に示すように、第1導電部61の端部と第1凹部66aとの間には、複数の凸部67aが設けられ、第2導電部62の傾斜面65と第2凹部66bとの間には複数の凸部17bが設けられる。なお、図8に示すように、端子60における傾斜面65と第2凹部66bとの間の長さは、図4Aに示す端子10における第2傾斜面15bと第2凹部16bとの間の長さよりも短くなる。このため、端子60における複数の凸部67a及び67bの長さも、端子10における複数の凸部17a及び17bの長さよりも短い。この場合において、端子60における複数の凸部67a及び67bに含まれる個々の凸部の大きさは、端子10に含まれる複数の凸部17a及び17bに含まれる個々の凸部の大きさと同一としてもよい。この場合、複数の凸部67a及び67bに含まれる凸部の数は、複数の凸部17a及び17bに含まれる凸部の数よりも少なくなる。 Further, as shown in FIG. 8, a plurality of convex portions 67a are provided between the end portion of the first conductive portion 61 and the first concave portion 66a, and the inclined surface 65 and the second concave portion of the second conductive portion 62 are provided. A plurality of convex portions 17b are provided between the 66b and the 66b. As shown in FIG. 8, the length between the inclined surface 65 and the second recess 66b in the terminal 60 is the length between the second inclined surface 15b and the second recess 16b in the terminal 10 shown in FIG. 4A. It will be shorter than that. Therefore, the lengths of the plurality of convex portions 67a and 67b at the terminal 60 are also shorter than the lengths of the plurality of convex portions 17a and 17b at the terminal 10. In this case, the size of the individual convex portions included in the plurality of convex portions 67a and 67b in the terminal 60 is assumed to be the same as the size of the individual convex portions included in the plurality of convex portions 17a and 17b included in the terminal 10. May be good. In this case, the number of convex portions included in the plurality of convex portions 67a and 67b is smaller than the number of convex portions included in the plurality of convex portions 17a and 17b.
 図7に示す端子60は、図3に示す実施形態における端子10と比べると、製造工程において角線を折り曲げる工程が1回増えるものの、導線51を誘い込むガイド部分となる傾斜面65が、図3に示す端子10の第2傾斜面15bよりも長くなる。これにより、図7に示す端子60は、図3に示す端子10と比較すると、導線51を挿入する際の作業性が向上する。また、図8に示すように、端子60においても複数の凸部67a及び67bが設けられているため、ヒュージング処理における被覆の剥離における作業性の向上が期待できる。 Compared to the terminal 10 in the embodiment shown in FIG. 3, the terminal 60 shown in FIG. 7 has one more step of bending the square wire in the manufacturing process, but the inclined surface 65 serving as a guide portion for attracting the lead wire 51 is shown in FIG. It is longer than the second inclined surface 15b of the terminal 10 shown in 1. As a result, the terminal 60 shown in FIG. 7 has improved workability when inserting the lead wire 51 as compared with the terminal 10 shown in FIG. Further, as shown in FIG. 8, since the terminal 60 is also provided with the plurality of convex portions 67a and 67b, improvement in workability in peeling the coating in the fusing process can be expected.
 また、導線が固定される固定部は、1つの端子に2つ以上設けられていてもよい。図9は、第2の変形例に係る端子の一例を示す斜視図である。図9に示す端子70は、固定部16に加えて、別の固定部76をさらに有する。すなわち、図9に示す端子70は、複数の導線51を固定させることができる。また、図9に示す端子70は、導線51を固定させる位置を調節することができる。なお、図9に示す端子70の挿入固定部74は、別の固定部76が設けられることに伴い、図3に示す端子10の挿入固定部14よりも、Z軸方向の長さが短くなる。また、図9に示す端子70において、別の固定部76の形状は、固定部16の形状と同一であるが、例えば、固定部16の形状と別の固定部76の形状とは、相互に異なってもよい。 Further, two or more fixing portions for fixing the lead wires may be provided at one terminal. FIG. 9 is a perspective view showing an example of the terminal according to the second modification. The terminal 70 shown in FIG. 9 further has another fixing portion 76 in addition to the fixing portion 16. That is, the terminal 70 shown in FIG. 9 can fix a plurality of conducting wires 51. Further, the terminal 70 shown in FIG. 9 can adjust the position where the lead wire 51 is fixed. The insertion and fixing portion 74 of the terminal 70 shown in FIG. 9 has a shorter length in the Z-axis direction than the insertion and fixing portion 14 of the terminal 10 shown in FIG. 3 because another fixing portion 76 is provided. .. Further, in the terminal 70 shown in FIG. 9, the shape of the other fixed portion 76 is the same as the shape of the fixed portion 16, but for example, the shape of the fixed portion 16 and the shape of the different fixed portion 76 are mutually exclusive. It may be different.
 また、第1凹部16a及び第2凹部16bの内周面の形状は、略半円形状に限られず、周方向で曲率が変化する非円形状であってもよい。例えば、導線51の外径よりも内径が大きい第1凹部16aの内周面の曲率のうち、少なくとも一部における曲率が、導線51の外径の曲率と略同一であってもよい。かかる構成によれば、設計上の公差による円弧の中心位置のずれを考慮する場合においても、導線51と第1凹部16aとが接する部分における安定性を確保できる。 Further, the shape of the inner peripheral surfaces of the first recess 16a and the second recess 16b is not limited to a substantially semicircular shape, and may be a non-circular shape whose curvature changes in the circumferential direction. For example, the curvature of at least a part of the curvature of the inner peripheral surface of the first recess 16a having an inner diameter larger than the outer diameter of the conducting wire 51 may be substantially the same as the curvature of the outer diameter of the conducting wire 51. According to such a configuration, stability can be ensured at the portion where the lead wire 51 and the first recess 16a are in contact with each other even when the deviation of the center position of the arc due to the design tolerance is taken into consideration.
 また、第1凹部16a及び第2凹部16bの内周面の形状は、直線や角を含んでもよい。例えば、図10に示すように、第1凹部16a及び第2凹部16bの内周面の形状が、略多角形状であってもよい。図10は、第3の変形例に係る端子の一例を示す斜視図である。図10に示す端子80は、略三角形状の第1凹部86aと、略三角形状の第2凹部86bとを有する。また、図10に示す端子80においても、第1凹部86aの内寸は第2凹部86bの内寸よりも大きい。 Further, the shape of the inner peripheral surface of the first recess 16a and the second recess 16b may include a straight line or a corner. For example, as shown in FIG. 10, the shape of the inner peripheral surfaces of the first recess 16a and the second recess 16b may be substantially polygonal. FIG. 10 is a perspective view showing an example of the terminal according to the third modification. The terminal 80 shown in FIG. 10 has a substantially triangular first recess 86a and a substantially triangular second recess 86b. Further, also in the terminal 80 shown in FIG. 10, the inner dimension of the first recess 86a is larger than the inner dimension of the second recess 86b.
 以上、本発明の実施形態及び変形例について説明したが、本発明は上記実施形態及び変形例に限定されるものではなく、その趣旨を逸脱しない限りにおいて種々の変更が可能である。なお、以下においては図3に示す実施形態に係る端子10について説明するが、図7に示す変形例に係る端子60についても同様の変更が可能である。 Although the embodiments and modifications of the present invention have been described above, the present invention is not limited to the above embodiments and modifications, and various modifications can be made as long as the gist of the present invention is not deviated. In the following, the terminal 10 according to the embodiment shown in FIG. 3 will be described, but the same change can be made for the terminal 60 according to the modified example shown in FIG.
 インシュレータ30は、たとえば、2つの部材で形成して、2つの部材でステータコア20を挟み込み、ステータコア20を軸方向の両側から覆っている構成にしてもよい。 The insulator 30 may be formed of, for example, two members, the stator core 20 may be sandwiched between the two members, and the stator core 20 may be covered from both sides in the axial direction.
 例えば、端子10が導電部材である角線により形成される例について説明したが、端子10を形成する素材は導電部材であればよく、端子10が平板状の導電物や、丸線状の導電物により形成されてもよい。 For example, an example in which the terminal 10 is formed by a square wire which is a conductive member has been described. However, the material forming the terminal 10 may be a conductive member, and the terminal 10 may be a flat conductor or a round wire. It may be formed of an object.
 また、複数の凸部17a及び17bの形状は図示したものに限られず、導線51の被覆を剥離できる形状であれば、複数の凹部等を含むその他の形状であってもよい。 Further, the shapes of the plurality of convex portions 17a and 17b are not limited to those shown in the drawing, and may be other shapes including a plurality of concave portions or the like as long as the coating of the lead wire 51 can be peeled off.
 また、折り曲げ部13を含む挿入固定部14の外周面に、さらに凹凸を設けてもよい。これにより、差し込まれた端子10の挿入固定部14とインシュレータ30の挿入部31との摩擦力が大きくなるので、端子10がインシュレータ30から抜け去ることを抑制できる。 Further, the outer peripheral surface of the insertion / fixing portion 14 including the bent portion 13 may be further provided with irregularities. As a result, the frictional force between the insertion fixing portion 14 of the inserted terminal 10 and the insertion portion 31 of the insulator 30 becomes large, so that the terminal 10 can be prevented from coming off from the insulator 30.
 なお、実施形態に係るステータ構造1は、例えば、複数(たとえば4個)のピースが折り曲げ可能な連結部を介して連結された連結コアの各ピースに上側インシュレータおよび下側インシュレータが装着された上でコイル40が巻回された後に、連結部が折り曲げられて、複数(たとえば3個)の連結コアにより環状に形成されている。各連結コアは、それぞれがセグメントとして、ステータ全体としてのコアを形成する。 In the stator structure 1 according to the embodiment, for example, an upper insulator and a lower insulator are attached to each piece of a connecting core in which a plurality of (for example, four) pieces are connected via a bendable connecting portion. After the coil 40 is wound around the coil 40, the connecting portion is bent to form an annular shape by a plurality of (for example, three) connecting cores. Each connecting core, as a segment, forms the core of the stator as a whole.
 また、上記実施の形態により本発明が限定されるものではない。上述した各構成要素を適宜組み合わせて構成したものも本発明に含まれる。また、さらなる効果や変形例は、当業者によって容易に導き出すことができる。よって、本発明のより広範な態様は、上記の実施の形態に限定されるものではなく、様々な変更が可能である。 Further, the present invention is not limited by the above-described embodiment. The present invention also includes a configuration in which the above-mentioned components are appropriately combined. Further, further effects and modifications can be easily derived by those skilled in the art. Therefore, the broader aspect of the present invention is not limited to the above-described embodiment, and various modifications can be made.
 1 ステータ構造、 10 端子、 11 第1導電部、 12 第2導電部、 13 折り曲げ部、 14 挿入固定部、 15a 第1傾斜面、 15b 第2傾斜面、 16 固定部、 16a 第1凹部、 16b 第2凹部、 17a,17b 複数の凸部、 20 ステータコア、 30 インシュレータ、 31 挿入部、 40 コイル、 51 導線 1 stator structure, 10 terminals, 11 1st conductive part, 12 2nd conductive part, 13 bent part, 14 insertion fixing part, 15a 1st inclined surface, 15b 2nd inclined surface, 16 fixing part, 16a 1st recess, 16b 2nd concave part, 17a, 17b, multiple convex parts, 20 stator core, 30 insulator, 31 insertion part, 40 coil, 51 conductor

Claims (11)

  1.  導線と、
     前記導線が溶着される端子と、
     を備え、
     前記端子は、
     第1凹部を有する第1導電部と、
     前記第1導電部と前記導線を介して対向し、第2凹部を有する第2導電部と
     を有し、
     前記第1凹部及び前記第2凹部には、前記導線が溶着されており、
     前記第1凹部及び前記第2凹部のうち、一方の内寸がもう一方の内寸よりも大きい、モータのステータ構造。
    With the lead wire
    The terminal to which the lead wire is welded and
    With
    The terminal is
    A first conductive portion having a first recess and
    It has a second conductive portion that faces the first conductive portion via the conducting wire and has a second concave portion.
    The lead wire is welded to the first recess and the second recess.
    A motor stator structure in which one of the first recess and the second recess has an inner dimension larger than the other inner dimension.
  2.  前記第1導電部の端部、及び前記第2導電部の端部のうちいずれか一方が外部接続端子である、請求項1に記載のモータのステータ構造。 The stator structure of the motor according to claim 1, wherein either the end of the first conductive portion or the end of the second conductive portion is an external connection terminal.
  3.  前記第2導電部の端部の前記導線に対向する面が、前記第1導電部が延在する方向に対して、前記第1導電部から離れる方向に傾斜している、請求項1又は2に記載のモータのステータ構造。 Claim 1 or 2 in which the surface of the end of the second conductive portion facing the conducting wire is inclined in a direction away from the first conductive portion with respect to the direction in which the first conductive portion extends. The motor stator structure described in 1.
  4.  前記第1導電部の前記第2導電部に対向する面のうち前記第1凹部と端部との間にある部分、及び前記第2導電部の端部の前記第1導電部に対向する面のうちのうち前記第2凹部と端部との間にある部分のうち、少なくともいずれかに、複数の凹部及び複数の凸部のうち少なくともいずれかが設けられる、請求項1乃至3のいずれか1つに記載のモータのステータ構造。 Of the surfaces of the first conductive portion facing the second conductive portion, a portion between the first recess and the end portion, and a surface of the end portion of the second conductive portion facing the first conductive portion. Any of claims 1 to 3, wherein at least one of a plurality of concave portions and a plurality of convex portions is provided in at least one of the portions between the second concave portion and the end portion. The motor stator structure according to one.
  5.  前記第1導電部及び前記第2導電部は、単一の導電部材で形成されている、請求項1乃至4のいずれか1つに記載のモータのステータ構造。 The motor stator structure according to any one of claims 1 to 4, wherein the first conductive portion and the second conductive portion are formed of a single conductive member.
  6.  前記単一の導電部材は折り曲げ部を有し、
     前記折り曲げ部の両端のうち、長い方の一端が前記第1導電部を形成し、短い方の一端が前記第2導電部を形成する、請求項5に記載のモータのステータ構造。
    The single conductive member has a bend and
    The stator structure of the motor according to claim 5, wherein the longer end of both ends of the bent portion forms the first conductive portion, and the shorter end forms the second conductive portion.
  7.  前記第1凹部の内寸及び前記第2凹部の内寸のうち、大きい方の内寸は前記導線の外径より大きく、小さい方の内寸は前記導線の外径と同じか又は小さい、請求項1乃至6のいずれか1つに記載のモータのステータ構造。 Of the inner dimensions of the first recess and the inner dimensions of the second recess, the larger inner dimension is larger than the outer diameter of the lead wire, and the smaller inner dimension is the same as or smaller than the outer diameter of the lead wire. Item 4. The stator structure of the motor according to any one of Items 1 to 6.
  8.  前記第1凹部及び前記第2凹部のうち内寸が大きい方において、当該第1凹部又は第2凹部の内周面のうち少なくとも一部の曲率が、前記導線の外径の曲率と略同一である、請求項1乃至7のいずれか1つに記載のモータのステータ構造。 In the larger inner dimension of the first recess and the second recess, the curvature of at least a part of the inner peripheral surface of the first recess or the second recess is substantially the same as the curvature of the outer diameter of the lead wire. The stator structure of the motor according to any one of claims 1 to 7.
  9.  前記第1凹部と前記第2凹部との組が複数設けられている、請求項1乃至8のいずれか1つに記載のモータのステータ構造。 The stator structure of the motor according to any one of claims 1 to 8, wherein a plurality of pairs of the first recess and the second recess are provided.
  10.  請求項1から8のいずれかに記載のモータのステータ構造を有する、モータ。 A motor having the stator structure of the motor according to any one of claims 1 to 8.
  11.  請求項10に記載のモータを備える、移動体。 A mobile body including the motor according to claim 10.
PCT/JP2020/033313 2019-09-10 2020-09-02 Motor stator structure, motor, adn mobile body WO2021049391A1 (en)

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