WO2021047095A1 - Construction method for continuous pile forming - Google Patents

Construction method for continuous pile forming Download PDF

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Publication number
WO2021047095A1
WO2021047095A1 PCT/CN2019/126152 CN2019126152W WO2021047095A1 WO 2021047095 A1 WO2021047095 A1 WO 2021047095A1 CN 2019126152 W CN2019126152 W CN 2019126152W WO 2021047095 A1 WO2021047095 A1 WO 2021047095A1
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WO
WIPO (PCT)
Prior art keywords
drill rod
rod assembly
soil
drill
cylinder
Prior art date
Application number
PCT/CN2019/126152
Other languages
French (fr)
Chinese (zh)
Inventor
刘现刚
刘斌
熊小林
薛小波
Original Assignee
江西基业科技有限公司
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Filing date
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Application filed by 江西基业科技有限公司 filed Critical 江西基业科技有限公司
Publication of WO2021047095A1 publication Critical patent/WO2021047095A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • E02D15/04Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/22Rods or pipes with helical structure

Definitions

  • the invention relates to a construction method for continuous pile formation.
  • the use of long auger drilling rigs for drilling can not efficiently perform the steps of drilling, wall protection and soil extraction. This is mainly due to the single function of the used drilling rig, which can only achieve the functions of drilling and wall protection; If you need to take out the concrete in the pile hole, you need to use another set of equipment to achieve.
  • the protective tube can be used to allow the protective tube to sink with the drill rod when drilling, but due to the The inner diameter is larger than the drill diameter of the drill pipe, which causes the soil on the hole wall to be broken when the protective tube sinks, resulting in a slower sinking speed and affecting construction efficiency.
  • Chinese patent document CN208088287U discloses a semi-contained barrel pressure grouting pile construction equipment, including an original soil borrowing rig, an original soil borrowing pressure grouting pile frame, a crawler crane, an excavator, a concrete pump, and a protection cylinder.
  • the soil drilling rig has built-in spiral blades, the top of the protective tube is matched with a hydraulic vibrating hammer, the crawler crane is used for hoisting the steel cage, the excavator is used to assist in the transfer of the soil taken out by the original soil extracting rig, the protective tube
  • the length of the pile is half of the pile height.
  • the equipment realizes that the spiral blades as drilling parts are built into the protective tube and integrated into a device, and then the protective tube can be buried while drilling, which can not only reduce the use of equipment, that is, no separate protective tube is needed.
  • the equipment is lowered and the construction efficiency is greatly improved.
  • the spiral blades are built into the protective cylinder, the spiral blades in the device are drilled with a hole diameter less than or equal to the inner diameter of the protective cylinder, so that the soil on the hole wall will cause greater friction when the protective cylinder descends. Therefore, the upper part of the protective cylinder of the equipment is also equipped with a hydraulic vibrating hammer, which is used to perform high-frequency impact on the protective cylinder to promote the lowering of the protective cylinder.
  • Chinese Patent Document CN208220641U discloses a cylindrical soil extracting drill bit, which includes a cylindrical body.
  • the bottom of the cylindrical body is provided with a fixed plate and a rotating piece.
  • the fixed plate has a soil inlet, and the rotating piece can rotate along the circumference of the cylindrical body.
  • the soil inlet is opened and closed, and a digging blade extending obliquely downward is provided on one side edge of the rotating blade close to the soil inlet.
  • the cylinder is reversed, and the excavating blade is affected by the resistance of the soil below, so that the rotating blade closes the soil inlet, thereby avoiding the leakage of the soil when the cylinder is lifted upwards.
  • the technical problem to be solved by the present invention lies in the technical problem of low construction efficiency in the process of drilling, wall protection, soil extraction, and pile formation in the prior art piling construction method, thereby proposing a method for drilling, wall protection, and extraction.
  • the construction method for continuous pile formation of the present invention includes:
  • the drilling rig includes: a frame; a protective barrel assembly, installed on the frame, including a protective barrel for protecting the hole wall; a drill rod assembly , Installed on the frame, having an axial through structure, and at least partially movably embedded in the protective barrel assembly; a drill rod power component, connected with the drill rod assembly, to provide power for the rotation of the drill rod assembly
  • a drive mechanism installed on the frame, connected with the drill rod assembly and the protective barrel assembly, and used to respectively realize the vertical nesting movement of the protective barrel assembly and the drill rod assembly
  • cutting components It is movably connected to the drill rod assembly in a radially expandable manner, and is adapted to cooperate with the drill rod assembly to achieve drilling, wherein the drill diameter of the drill rod assembly in the expanded state of the cutting member is larger than that in the contracted state The drill diameter is larger than the inner diameter of the protective cylinder, and the drill diameter of the cutting component in the contracted state is smaller than the inner diameter
  • the protective tube sinks to a predetermined position and the drill rod assembly is drilled to the designed depth, the drill rod assembly is raised to a predetermined height, and the cutting component is contracted, and the protective tube is retained In the pile hole;
  • the soil borrowing device includes: a cylinder with a bearing plate at the bottom; wherein the bearing plate is provided with an earth inlet facing the working rotation direction of the cylinder;
  • the soil inlet is provided with a sealing member that is connected to the bearing plate loosely and is adapted to unfold the loose leaf inside the cylinder in a direction opposite to the working rotation direction, and the sealing member is suitable for opening the soil to the soil inlet.
  • the loose-leaf sealing is performed, wherein the angle at which the sealing member expands the loose-leaf toward the inner side of the cylinder is less than 90 degrees.
  • the drill rod assembly includes: a drill rod body, a spiral blade, arranged on the drill rod body, and a drill bit, which is arranged on the drill rod body, and is located at the drill rod body.
  • the drilling end wherein the cutting component is provided on one or more of the drill pipe main body, the spiral blade, and the drill bit; the soil sampling device is detachable from the drill bit through the cylinder connection.
  • the drill rod member has a movement restriction structure that restricts the movement of the cutting member in the unfolding direction.
  • the cutting member and the drill rod member are connected by at least a spring member, and are hinged on the outer edge of the spiral blade.
  • the soil inlet is formed by at least the edges of the first bearing board part and the second bearing board part of the bearing board, wherein the first bearing board part is in the
  • the cylinder is partially arranged lower than the second bearing plate in the axial direction.
  • the sealing member is an elastic plate.
  • step e before the concrete injection, further includes: drilling the drill rod assembly to a design depth again, and raising the drill rod assembly to a predetermined height.
  • the cylinder body includes at least two cylinder petals and a top cover part connected with the cylinder flap loose leaf, wherein the cylinder petals and the top cover part are hinged to form a joint The structure of the cylinder.
  • the above-mentioned continuous pile construction method further includes a step of inserting a steel cage into the concrete after the above-mentioned step g.
  • the construction method of the present invention for continuous pile formation of the present invention includes: a. placing the protective barrel assembly of the drilling rig at the position of the pile hole; wherein the drilling rig includes: a frame; a protective barrel assembly, Mounted on the frame, including a protective tube for protecting the hole wall; a drill rod assembly, mounted on the frame, having an axial through structure, and at least partially movably embedded in the protective tube assembly;
  • the drill rod power component is connected to the drill rod assembly to provide power for the rotation of the drill rod assembly;
  • the drive mechanism is installed on the frame and is connected to the drill rod assembly and the barrel guard assembly for separate Realize the up and down movement of the protective barrel assembly and the drill rod assembly;
  • the cutting component is movably connected to the drill rod assembly in a radially expandable manner, and is suitable for cooperating with the drill rod assembly to achieve drilling, wherein ,
  • the drill diameter of the drill rod assembly in the expanded state of the cutting member is greater than the drill diameter in the contracted state and greater than the inner diameter of
  • the drill diameter of the drill rod assembly is less than or equal to the inner diameter of the protective tube component used to protect the hole wall in the recovery or contraction state, so that the drill rod component can be movably embedded in the In the protective barrel, to realize the function of protecting the wall when the protective barrel can follow the drill rod assembly to move up and down when the drill rod assembly is drilling, and when the cutting component is placed in the unfolded state by operation, the drilling of the drill rod assembly
  • the diameter is larger than the inner diameter of the protective tube, so that the diameter of the hole drilled by the drill rod assembly is at least larger than the inner diameter of the protective tube, so that the frictional resistance of the soil to the protective tube is reduced;
  • the drill rod assembly is provided with a radially expandable cutting component, not only can the nesting and following movement of the protective tube be realized, and the effect of wall protection can be realized, but also the drill rod assembly can be passed through without removing the protective tube. The inner cavity of the protective tube is withdrawn, so that higher construction efficiency can be achieved;
  • the structure of the above soil borrowing device can make the soil in the pile hole rotate in the working rotation direction of the cylinder and be brought into the soil inlet; because the sealing part faces the opposite direction of the working rotation direction The loose leaf unfolds to the inner side of the cylinder. Therefore, when the soil is brought into the soil inlet, the sealing member will be squeezed into the cylinder by the soil that is about to enter the cylinder; and because of the sealing The opening angle of the part toward the inside of the cylinder is less than 90 degrees. Therefore, when the cylinder is filled with soil, the soil borrowing device is directly lifted, and the soil inside the cylinder will affect the sealing part.
  • the radial expansion direction of the cutting component is from the drilling end to the power end. This design can make full use of the gravity of the drill rod assembly and the cooperation of the soil to make the cutting The components remain unfolded during the drilling process.
  • the drill rod component includes: a drill rod body, a spiral blade, which is arranged on the drill rod body, and a drill bit, which is arranged on the drill rod body and is located at the drilling end; wherein, the The cutting component is provided on one or more of the drill rod body, the spiral blade, and the drill bit.
  • the cutting component is arranged on the drillable component, which facilitates the cutting of the soil by the cutting component, thereby improving the construction efficiency.
  • the drill rod has a movement restriction structure that restricts the movement of the cutting component in the unfolding direction; this design can make the movement restriction structure and the gravity of the drill rod component cooperate to keep the expanded cutting component in place In a fully deployed state; especially when the cutting component and the drill rod component are hinged, the drill diameter of the drill rod can be controlled to the maximum, so as to achieve the purpose of reaming, reducing drag, and improving construction efficiency.
  • the cutting component and the drill rod component are connected by at least a spring component; this way, it can help to realize that when the cutting component is in the protective cylinder, the spring component is restricted by the inner wall of the protective cylinder. In a compressed state, the cutting component is in a recovery state; when the cutting component is outside the protective cylinder, the spring component is suitable for radially expanding the cutting component. There is no need to manually operate the cutting component directly to expand or recover (contract) in the radial direction. It is only necessary to extend the drill rod body out of the protective tube, and the elastic recovery of the spring component can be used to support the cutting component. open.
  • the length direction of the cutting component is perpendicular to the axial direction of the drill rod body, so
  • the cutting component is restricted by the inner wall of the protective cylinder in a contracted state, thereby realizing an efficient recycling operation of the drill rod assembly, thereby improving construction efficiency .
  • the soil inlet is formed by at least the edges of the first bearing plate part and the second bearing plate part of the bearing plate, wherein the first bearing plate part is lower than the all sides in the axial direction of the cylinder.
  • the second carrier board is partially arranged.
  • the sealing member is an elastic plate. Since the original shape of the soil inlet may be irregular, or the shape of the soil inlet may change during the working process, the use of an elastic plate can achieve the effect of self-adaptive sealing; and the elastic plate is an elastic rubber plate, which can be The soil inlet further achieves a better sealing effect, and better prevents soil or soil slurry from leaking from the cylinder body into the pile hole, which affects construction efficiency.
  • the cylinder body includes at least two cylinder petals and a top cover part connected with the cylinder flap flap, wherein the cylinder petals and the top cover part are hinged to form the structure of the cylinder body.
  • this embodiment provides a drilling rig, including: a frame 11; wherein, it further includes: a barrel protection assembly 12, which is installed on the frame 11, and includes a barrel 13 for protecting the wall of the hole.
  • the drill rod assembly 14 introduced in the above-mentioned embodiment 1, the drill rod assembly 14 is mounted on the frame 11, includes at least one drill rod component 1 with an axial through structure, and is at least partially movably embedded
  • the drill pipe power component 28 is connected to the drill pipe component to provide power for the rotation of the drill pipe component.
  • the drill pipe power component can be connected to the power end of the drill pipe component.
  • the drill further includes a driving mechanism 15 installed on the frame 11 and connected to the barrel guard assembly 12 and the drill rod assembly 14 respectively , Used to realize the vertical nesting movement of the protective tube assembly 12 and the drill rod assembly 14 respectively.
  • the driving mechanism 15 may preferably further include: a hoisting device 16, which may be multiple, and this embodiment shows two, which are installed on the frame 11; and a pulley assembly 17, which is installed on the frame 11;
  • the frame 11 is respectively connected with the hoisting device 16, the protective tube assembly 12 and the drill rod assembly 14;
  • the pulley assembly 17 includes a plurality of pulleys 18, and is installed on the pulley 18 It is connected with the hoisting device 16 at one end, and the pulley rope 19 connected with the barrel assembly 12 and the drill rod assembly 14 at the other end.
  • the pulley 18 may include: a fixed pulley 20, which further includes a first fixed pulley 21 and a second fixed pulley 22; wherein the hoisting device 16 is adapted to be installed on the first fixed pulley.
  • the pulley rope 19 on the pulley 21 exerts an upward pulling force on the protective tube assembly 12 and the drill rod assembly 14; the hoisting device 16 is adapted to pass through the second fixed pulley 22
  • the pulley rope 19 applies a downward pulling force to the barrel guard assembly 12 and/or the drill rod assembly 14.
  • the pulley rope 19 on the second fixed pulley 22 exerts a downward pulling force on the barrel guard assembly 12 and/or the drill rod assembly 14, depending on the force of the second fixed pulley 22
  • the installation method for example, the second fixed pulley 22 has a force-receiving side that accepts pulling down and a force-applying side that applies tension to other objects. Then, the second fixed pulley 22 needs to be installed in a suitable position, So that the part of the pulley rope 19 on the side of the force can exert a downward pulling force on the component connected to it, and the pulley rope 19 on the side of the force application extends from the second fixed pulley 22 and extends upward to connect to the component. .
  • the protective tube assembly 12 preferably further includes a protective tube power device 23 installed on the protective tube 13, and the protective tube power device 23 is adapted to provide rotational power for the protective tube 13.
  • the rotation can be a rotation in one direction, that is, clockwise or counterclockwise, or it can be a periodic alternating clockwise and counterclockwise rotation, that is, what we usually call twisting or shaking.
  • the frame preferably includes: a chassis structure 24, the hoisting device 16 is installed on the chassis structure 24; a tower column structure 25, the lower end of the tower column structure 25 is installed on the chassis structure 24, and A guide rail 26 is provided; a tower structure 27 is installed at the upper end of the tower column structure 25; wherein the pulley assembly 17 is installed on the tower structure 27; the barrel guard assembly 12 and the drill rod assembly 14 are respectively Installed on the guide rail 26, the guide rail 26 provides a guide for the up and down movement of the protective barrel assembly 12 and the drill rod assembly 14.
  • the protective barrel power device 23 and the protective barrel 13 are detachably connected, and specifically may be a pin shaft connection.
  • the pulley rope installed on the pulley 18 is connected to the protective tube power device and the protective tube assembly.
  • the drilling rig of this embodiment further includes a soil borrowing device 120, and the soil borrowing device 120 is detachably connected to the drill rod assembly 14 and is adapted to rotate with the drill rod assembly 14.
  • the maximum width of the soil sampling device 120 in the radial direction of the protective tube 13 is smaller than the inner diameter of the protective tube, so that it is suitable for axially passing through the inner cavity of the protective tube along with the drill rod.
  • the soil borrowing device includes: a cylinder body 100 with a bearing plate 101 at the bottom; the bearing plate 101 is provided with a soil inlet 102 facing the working rotation direction R of the cylinder body, wherein:
  • the working rotation direction is the rotation direction when the cylinder body is used for taking soil through rotation;
  • the soil inlet 102 is at least formed by the first bearing plate portion of the bearing plate 101 103 and the edges of the second supporting board portion 104.
  • the edges of the side wall of the cylinder 100 can also be formed together. Of course, it can also be composed of only the first supporting board portion 103 and the second supporting board.
  • the bearing plate portion 104 is formed, and the soil inlet 102 in this embodiment does not extend to the position of the side wall; in addition, the first bearing plate portion 103 may be lower than the first bearing plate portion 103 in the axial direction of the cylinder.
  • the two bearing plate parts 104 are arranged.
  • the first bearing plate part 103 constituting the soil inlet 102 may be a plate inclined toward the outside of the cylinder, and the second bearing plate
  • the plate portion 104 may be horizontal or a plate that is inclined toward the inner side of the cylinder; and the angle between the downward inclination direction of the first bearing board portion 103 and the tangential direction when the cylinder 100 is rotated is less than 90
  • the soil inlet 102 is provided with a sealing member 105 that is loosely connected to the inner side of the cylinder 100, which is suitable for performing the soil inlet 102
  • the loose-leaf seal, in particular, the sealing member 105 can be hinged to the inside of the cylinder, so that the soil can enter the cylinder through the soil inlet, which is similar to the way that the soil can be blocked in a hinged manner.
  • the sealing member and the soil inlet form an interference fit, so that the sealing member can be overlapped on the first carrying board part 103 and the second carrying board part 104 moves upward to form a seal, and the structure is simple; wherein, the angle of the opening of the sealing member toward the inner side of the cylinder is less than 90 degrees.
  • the cylinder 100 of the soil borrowing device is preferably detachably connected to the working end of the drill rod assembly 14.
  • the sealing member 105 is an elastic plate, and the elastic plate may preferably be an elastic rubber plate to provide a better self-adaptive sealing effect and a better sealing effect.
  • the cylinder 100 preferably includes at least two cylinder lobes 106 and a top cover member hinged to the cylinder lobes 106 107, specifically realized by a hinge part 108 provided on the cylinder and located between the tube flap 106 and the top cover part 107, wherein the tube flap 106 and the top cover part 107 are hinged , So that the soil in the cylinder 100 can be moved out of the cylinder 100.
  • the cylinder 100 of the soil borrowing device needs to be rotated in the working rotation direction to achieve soil borrowing, and the rotation of the cylinder 100 can be driven by an external driving device.
  • the structure connected with the external driving device may be the cylinder body 100 itself, or may be a connection structure provided on the top cover member 107 of the cylinder body 100.
  • This embodiment is a connecting column as shown in FIG. 3 109.
  • a pin hole 112 may also be formed on the connecting column.
  • the drill rod assembly of this embodiment includes: a drill rod component 1; wherein, it also includes a cutting component 2, which can be movably connected to the drill rod component 1 in a radially expandable manner, and is suitable for communicating with the drill rod component 1.
  • the drill rod components cooperate to achieve drilling, wherein the drill diameter of the drill rod component in the expanded state of the cutting member is larger than the drill diameter in the unexpanded state.
  • the drill rod component 1 has a power end 3 and a drilling end 4 opposite to the power end 3; as shown in FIG. The end 4 unfolds to the power end 3.
  • the cutting component 2 is hinged to the drill rod component 1.
  • the power end 3 of the drill rod assembly may also be provided with a connection structure for connecting with an external device, such as a flange structure 5.
  • the drill rod component 1 may further include: a drill rod body 6, a spiral blade 7, arranged on the drill rod body 6, and a drill bit 8 arranged on the drill rod body 6, And located at the drilling end 4; wherein, the cutting component 2 may be provided on one or more of the drill rod body 1, the spiral blade 7, and the drill bit 8.
  • Fig. 4 only shows the embodiment of hingedly connecting the cutting component 2 to the spiral blade 7, and other embodiments are not shown in Fig. 4. Those skilled in the art can use the above description in combination with those in the art. Implement common knowledge.
  • the drill bit 8 is provided with a soil borrowing device installation structure.
  • the structure of the protective cylinder 13 needs to be matched with the structure of the drill rod assembly 14, that is, as shown in FIG. 4, when the cutting part 2 of the drill rod assembly 14 is in a retracted or contracted state, the drill rod assembly
  • the drill diameter of 14 is less than or equal to the inner diameter of the protective tube 13.
  • the drill diameter of the drill rod assembly 14 is larger than the inner diameter of the protective tube 13, preferably It is larger than the outer diameter of the protective tube 13, so that the diameter of the drilled hole is larger than the outer diameter of the protective tube, so that when the protective tube 13 extends downward into the hole for wall protection movement, the hole wall 30 will not oppose The resistance of the protective tube 13 is reduced to a minimum, even the resistance is zero.
  • the drill rod component 1 has a movement restriction structure that restricts the movement of the cutting component in the unfolding direction.
  • the movement restriction structure may be any structure formed on the drill rod body, or spiral blade, or even the spiral blade itself (not shown here).
  • the cutting member of the drill rod assembly and the drill rod member may be connected by at least a spring member 9.
  • the cutting member 2 is hinged with the drill rod member 1. At the same time, they are connected together by a spring member 9.
  • the direction of elastic deformation of the spring member 9 matches the direction of the recovery movement of the cutting member 2.
  • the cutting member It is connected with the drill rod member by a spring member, which provides a restrictive elastic force for the deployment of the cutting member; in this way, when the cutting member 2 is in a protective cylinder for protecting the hole wall, It can help realize that the spring member 9 is in a compressed state when restricted by the inner wall of the protective cylinder, so that the cutting member 2 is in a recovered state or a contracted state; when the cutting member 2 is outside the protective cylinder, The spring member 9 is adapted to radially expand the cutting member 2 to an unfolded state.
  • the cutting member 2 can be directly hinged to the outer edge of the spiral blade 7; this kind of hinge does not need to be connected with the spring member 9 and can only use
  • the above-mentioned movement restriction structure cooperates with the gravity of the drill rod itself to keep the cutting component 2 in a fully expanded state.
  • the soil sampling device is detachably connected to the drill bit through a cylinder.
  • the installation structure of the soil borrowing device is provided on the drill bit for the installation hole 110 into which the connecting post 109 on the cylinder of the soil borrowing device is inserted.
  • the pin holes 112 on the connecting column 109 are plugged together to achieve installation.
  • the pulley rope installed on the pulley is connected to the drill rod assembly through the drill rod power component.
  • the axial penetration structure of the drill rod component allows the pile material such as concrete to pass through.
  • the drilling rig of this embodiment may also include a concrete pouring device 10 installed on the frame, and the concrete pouring device 10 is connected to the drill rod assembly through a pouring pipe 31
  • the cavity of the drill rod component is communicated with each other, and is used for pouring concrete directly into the pile hole through the cavity of the drill rod after the drilling and wall protection work is completed.
  • the construction method of continuous pile formation using the drilling rig of the above embodiment includes:
  • a. Place the protective barrel assembly 12 of the drilling rig at the position of the pile hole; b. sink the drill rod assembly 14 of the drilling rig and penetrate the protective barrel 13 for drilling, when the drill rod assembly 14 The cutting component extends downwards from the protective tube 13 and then is unfolded, and along with the rotation of the drill rod assembly 14 rotates and cuts the hole wall of the pile hole to achieve reaming; c. follow the drill rod assembly 14 and the cutting component 2 sink the protective tube 13 to protect the pile hole; d. When the protective tube sinks to a predetermined position and the drill rod assembly is drilled to the designed depth, The drill rod assembly 14 is raised to a predetermined height, and the cutting component 2 is contracted, and the protective tube 13 is retained in the pile hole; e.
  • the cutting component can be deployed manually after extending downward from the protective tube 13, or it can be automatically bounced off according to the spring connection structure of the cutting component and the drill rod component; the cutting component can be pierced upwards into the protective tube 13 before being deployed.
  • the spring connection structure of the cutting component and the drill rod component can also be restricted by the inner cavity of the protective cylinder, and the cutting component is compressed and contracted when the drill rod assembly is lifted.
  • the predetermined height that the drill rod assembly can be raised may be 5-10 cm.
  • the concrete will affect the drill rod assembly.
  • An upward thrust is applied to push the drill rod assembly upwards; it is also possible to inject concrete while lifting the drill rod assembly, and the speed of the upward and downward pressure is matched to make the concrete fully filled with the concrete Pile hole, so as to obtain a dense pile.
  • the method further includes: drilling the drill rod assembly to the designed depth again, and lifting the drill rod assembly to a predetermined height.

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Abstract

Disclosed is a construction method for continuous pile forming, the method comprising: a, arranging a pile casing assembly (12) of a drilling machine at the position of a pile hole; b, sinking a drill rod assembly (14) of the drilling machine to enable the drill rod assembly to penetrate downwards through the pile casing (13) for drilling, wherein when a cutting assembly on the drill rod assembly (14) extends downwards and out of the pile casing (13) and is then unfolded, the hole wall of the pile hole is rotationally cut along with the rotation of the drill rod assembly (14), and reaming is achieved; c, achieving wall protection of the pile hole by sinking the pile casing (13) along with the drill rod assembly (14) and a cutting component (2); d, lifting the drill rod assembly (14) by a pre-set height after the pile casing (13) sinks to a pre-set position and the drill rod assembly (14) drills to the designed depth, and reserving the pile casing (13) in the pile hole; e, injecting concrete into the pile hole in a pressing manner by means of the drill rod assembly (14); f, installing a soil acquisition device (120) on the drill rod assembly (14), sinking the drill rod assembly (14), and the soil acquisition device (120) acquiring a soil body or soil slurry at the top of the concrete; g, lifting the drill rod assembly (14) and the soil acquisition device (120) to the outside of the pile hole; and h, lifting the pile casing assembly (12) out of the pile hole. The construction method can greatly improve the construction efficiency of continuous pile forming.

Description

一种连续成桩的施工方法Construction method for continuous pile formation 技术领域Technical field
本发明涉及一种连续成桩的施工方法。The invention relates to a construction method for continuous pile formation.
背景技术Background technique
现有技术中采用长螺旋钻机进行钻孔不能很好地将钻孔、护壁和取土几个步骤高效地执行,这主要是由于采用的钻机功能单一,只能实现钻孔和护壁的功能;如果需要将桩孔中混凝土取出,则需要采用另外一套设备来实现,另外,现有技术中,虽然可以采用护筒在钻孔的时候让护筒跟随钻杆下沉,但由于护筒的内径要大于钻杆的钻径,导致护筒下沉时需要破除孔壁的土体,导致下沉速度比较慢,影响施工效率。In the prior art, the use of long auger drilling rigs for drilling can not efficiently perform the steps of drilling, wall protection and soil extraction. This is mainly due to the single function of the used drilling rig, which can only achieve the functions of drilling and wall protection; If you need to take out the concrete in the pile hole, you need to use another set of equipment to achieve. In addition, in the prior art, although the protective tube can be used to allow the protective tube to sink with the drill rod when drilling, but due to the The inner diameter is larger than the drill diameter of the drill pipe, which causes the soil on the hole wall to be broken when the protective tube sinks, resulting in a slower sinking speed and affecting construction efficiency.
如中国专利文献CN208088287U公开了一种半护筒压灌桩施式设备,包括原状取土钻机、原状取土压灌桩架、履带吊机、挖机、混凝土泵以及护筒,所述原状取土钻机内置螺旋叶片,所述护筒顶端配合设置有液压震动锤,所述履带吊机用于吊装钢筋笼,所述挖机用于协助转运原状取土钻机取出的土体,所述护筒的长度为压灌桩桩身高度的一半。该设备实现了将作为钻孔部件的螺旋叶片和内置于护筒内,并集成在一台设备上,进而实现边钻孔边埋设护筒,不但可以减少设备的使用,即无需单独的护筒下降设备,施工效率大大提高。然而,由于螺旋叶片和内置于护筒内部,因此,该设备中的螺旋叶片钻孔形成孔径的小于等于所述护筒的内孔径,从而孔壁的土体会对护筒下降产生较大的摩阻力,因此,该设备的护筒上部还设置了液压震动锤,用于对护筒进行高频冲击,促使护筒下降。For example, Chinese patent document CN208088287U discloses a semi-contained barrel pressure grouting pile construction equipment, including an original soil borrowing rig, an original soil borrowing pressure grouting pile frame, a crawler crane, an excavator, a concrete pump, and a protection cylinder. The soil drilling rig has built-in spiral blades, the top of the protective tube is matched with a hydraulic vibrating hammer, the crawler crane is used for hoisting the steel cage, the excavator is used to assist in the transfer of the soil taken out by the original soil extracting rig, the protective tube The length of the pile is half of the pile height. The equipment realizes that the spiral blades as drilling parts are built into the protective tube and integrated into a device, and then the protective tube can be buried while drilling, which can not only reduce the use of equipment, that is, no separate protective tube is needed. The equipment is lowered and the construction efficiency is greatly improved. However, because the spiral blades are built into the protective cylinder, the spiral blades in the device are drilled with a hole diameter less than or equal to the inner diameter of the protective cylinder, so that the soil on the hole wall will cause greater friction when the protective cylinder descends. Therefore, the upper part of the protective cylinder of the equipment is also equipped with a hydraulic vibrating hammer, which is used to perform high-frequency impact on the protective cylinder to promote the lowering of the protective cylinder.
如中国专利文献CN208220641U公开了一种筒形取土钻头,其中包括筒体,筒体的底部设有固定板和旋转片,固定板具有进土口, 旋转片可沿筒体的周向旋转以开闭进土口,旋转片靠近进土口的一侧边缘设有斜向下延伸的挖掘刀片。待筒体装满后,筒体反转,挖掘刀片因受到下方土体阻力的作用,使旋转片关闭进土口,由此避免在向上提升筒体时土体漏出。以上设计存在的问题为在每次正转挖土以后为了将土最终从孔中取出,必须反转取土器;这种结构导致操作比较复杂,效率低,而且设置旋转片和与其联动的挖掘刀片结构也复杂。For example, Chinese Patent Document CN208220641U discloses a cylindrical soil extracting drill bit, which includes a cylindrical body. The bottom of the cylindrical body is provided with a fixed plate and a rotating piece. The fixed plate has a soil inlet, and the rotating piece can rotate along the circumference of the cylindrical body. The soil inlet is opened and closed, and a digging blade extending obliquely downward is provided on one side edge of the rotating blade close to the soil inlet. After the cylinder is full, the cylinder is reversed, and the excavating blade is affected by the resistance of the soil below, so that the rotating blade closes the soil inlet, thereby avoiding the leakage of the soil when the cylinder is lifted upwards. The problem of the above design is that in order to finally take the soil out of the hole after every forward rotation of the soil, the soil extractor must be reversed; this structure causes the operation to be more complicated and the efficiency is low, and the rotary blade and the digging blade linked with it are provided The structure is also complicated.
发明内容Summary of the invention
因此,本发明要解决的技术问题在于现有技术中的成桩施工方法从钻孔、护壁、取土和成桩过程施工效率较低的技术问题,从而提出一种从钻孔、护壁、取土和成桩过程施工效率较高的连续成桩的施工方法。Therefore, the technical problem to be solved by the present invention lies in the technical problem of low construction efficiency in the process of drilling, wall protection, soil extraction, and pile formation in the prior art piling construction method, thereby proposing a method for drilling, wall protection, and extraction. The construction method of continuous pile formation with higher construction efficiency during soil and pile formation.
为解决上述技术问题,本发明采用的技术方案如下:In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
本发明的一种连续成桩的施工方法,其中,包括:The construction method for continuous pile formation of the present invention includes:
a.将钻机的护筒组件置于桩孔的位置;其中,所述钻机包括:机架;护筒组件,安装在所述机架上,包括用于保护孔壁的护筒;钻杆组件,安装于所述机架上,具有轴向贯通结构,且至少部分地活动嵌于所述护筒组件内;钻杆动力部件,与钻杆组件连接,为所述钻杆组件的旋转提供动力;驱动机构,安装于所述机架上,与所述钻杆组件和所述护筒组件连接,用于分别实现所述护筒组件和所述钻杆组件上下相互嵌套运动;切削部件,可径向展开地活动连接于所述钻杆组件上,适于与所述钻杆组件配合实现钻孔,其中,所述钻杆组件的钻径在所述切削部件展开状态下大于收缩状态下的钻径,且大于所述护筒的内径,所述切削部件在收缩状态下的钻径小于所述护筒的内径;取土装置,其中,所述取土装置与所述钻杆组件可拆卸连接,并适于随所述钻杆组件转动,且适于随所述钻杆组件轴向进入所述护筒的内腔;a. Place the protective barrel assembly of the drilling rig at the position of the pile hole; wherein the drilling rig includes: a frame; a protective barrel assembly, installed on the frame, including a protective barrel for protecting the hole wall; a drill rod assembly , Installed on the frame, having an axial through structure, and at least partially movably embedded in the protective barrel assembly; a drill rod power component, connected with the drill rod assembly, to provide power for the rotation of the drill rod assembly A drive mechanism, installed on the frame, connected with the drill rod assembly and the protective barrel assembly, and used to respectively realize the vertical nesting movement of the protective barrel assembly and the drill rod assembly; cutting components, It is movably connected to the drill rod assembly in a radially expandable manner, and is adapted to cooperate with the drill rod assembly to achieve drilling, wherein the drill diameter of the drill rod assembly in the expanded state of the cutting member is larger than that in the contracted state The drill diameter is larger than the inner diameter of the protective cylinder, and the drill diameter of the cutting component in the contracted state is smaller than the inner diameter of the protective cylinder; soil sampling device, wherein the soil sampling device and the drill rod assembly can be Detachable and suitable for rotating with the drill rod assembly, and suitable for axially entering the inner cavity of the protective cylinder with the drill rod assembly;
b.下沉所述钻机的钻杆组件下穿所述护筒进行钻孔,当所述钻杆组件上的切削部件向下伸出所述护筒后被展开,且随着所述钻杆组件的转动对所述桩孔的孔壁进行转动切削,实现扩孔;b. Sinking the drill rod assembly of the drill rig to drill down through the protective tube, when the cutting part on the drill rod assembly extends downwards from the protective tube and then is deployed, and follow the drill rod Rotation of the component rotates and cuts the hole wall of the pile hole to realize hole reaming;
c.跟随所述钻杆组件及所述切削部件下沉所述护筒,以实现对所述桩孔进行护壁;c. Follow the drill rod assembly and the cutting component to sink the protective tube to realize the wall protection of the pile hole;
d.当所述护筒下沉至预定位置且所述钻杆组件钻至设计深度后,将所述钻杆组件上提预定高度,并将所述切削部件收缩,且将所述护筒保留在所述桩孔中;d. After the protective tube sinks to a predetermined position and the drill rod assembly is drilled to the designed depth, the drill rod assembly is raised to a predetermined height, and the cutting component is contracted, and the protective tube is retained In the pile hole;
e.通过所述钻杆部件的所述轴向贯通结构将混凝土压注至所述桩孔中,并使所述钻杆组件穿过所述护筒上升至所述桩孔的上方;e. Pressure-inject concrete into the pile hole through the axial through structure of the drill rod component, and allow the drill rod assembly to rise above the pile hole through the protective tube;
f.在所述钻杆组件上安装上取土装置,并再次进入所述护筒内下沉所述钻杆组件及所述取土装置,通过转动所述钻杆组件及所述取土装置,将所述混凝土顶部的土体或浆体取至所述取土装置中;f. Install the soil borrowing device on the drill rod assembly, and enter the protective cylinder again to sink the drill rod assembly and the soil borrowing device, by rotating the drill rod assembly and the soil borrowing device , Taking the soil or slurry on the top of the concrete into the soil borrowing device;
g.上提所述钻杆组件及所述取土装置穿过所述护筒至所述桩孔的上方;g. Raise the drill rod assembly and the soil borrowing device through the protective tube to above the pile hole;
h.上提所述护筒组件出所述桩孔。h. Lift the protective tube assembly out of the pile hole.
上述的连续成桩的施工方法,其中,所述钻杆组件具有动力端,以及与所述动力端相对的钻进端;所述切削部件径向展开的方向为由所述钻进端向所述动力端展开。The construction method for continuous pile formation as described above, wherein the drill rod assembly has a power end and a drilling end opposite to the power end; the cutting component radially expands in a direction from the drilling end to the The power end is expanded.
上述的连续成桩的施工方法,其中,所述取土装置包括:底部具有承载板的筒体;其中,所述承载板上设有朝向所述筒体的工作转动方向的进土口;所述进土口处设置有与所述承载板活页连接,适于朝所述工作转动方向的反方向向所述筒体内侧活页展开的封口部件,所述封口部件适于对所述进土口进行活页封口,其中,所述封口部件向所述筒体内侧活页展开的角度小于90度。In the above-mentioned construction method for continuous pile formation, the soil borrowing device includes: a cylinder with a bearing plate at the bottom; wherein the bearing plate is provided with an earth inlet facing the working rotation direction of the cylinder; The soil inlet is provided with a sealing member that is connected to the bearing plate loosely and is adapted to unfold the loose leaf inside the cylinder in a direction opposite to the working rotation direction, and the sealing member is suitable for opening the soil to the soil inlet. The loose-leaf sealing is performed, wherein the angle at which the sealing member expands the loose-leaf toward the inner side of the cylinder is less than 90 degrees.
上述的连续成桩的施工方法,其中,所述钻杆组件包括:钻杆主体,螺旋形叶片,设于所述钻杆主体上,以及钻头,设于所述钻杆主体上,且位于所述钻进端;其中,所述切削部件设于所述钻杆主体、所述螺旋形叶片、所述钻头中的一个或多个上;所述取土装置通过筒体与所述钻头可拆卸连接。In the construction method for continuous pile formation, the drill rod assembly includes: a drill rod body, a spiral blade, arranged on the drill rod body, and a drill bit, which is arranged on the drill rod body, and is located at the drill rod body. The drilling end; wherein the cutting component is provided on one or more of the drill pipe main body, the spiral blade, and the drill bit; the soil sampling device is detachable from the drill bit through the cylinder connection.
上述的连续成桩的施工方法,其中,所述钻杆部件具有在展开方向上对所述切削部件的运动进行限制的运动限制结构。In the construction method for continuous pile formation as described above, the drill rod member has a movement restriction structure that restricts the movement of the cutting member in the unfolding direction.
上述的连续成桩的施工方法,其中,所述切削部件与所述钻杆部 件至少通过弹簧部件连接,且铰接于所述螺旋形叶片的外缘上。In the construction method for continuous pile formation as described above, the cutting member and the drill rod member are connected by at least a spring member, and are hinged on the outer edge of the spiral blade.
上述的连续成桩的施工方法,其中,所述进土口至少由所述承载板的第一承载板部分和第二承载板部分的边缘构成,其中,所述第一承载板部分在所述筒体的轴向上低于所述第二承载板部分布置。In the construction method of continuous pile formation, the soil inlet is formed by at least the edges of the first bearing board part and the second bearing board part of the bearing board, wherein the first bearing board part is in the The cylinder is partially arranged lower than the second bearing plate in the axial direction.
上述的连续成桩的施工方法,其中,所述封口部件为弹性板。In the above-mentioned construction method of continuous pile formation, the sealing member is an elastic plate.
上述的连续成桩的施工方法,其中,在步骤e中,在压注混凝土以前,还包括:将再次将所述钻杆组件钻至设计深度,并且上提所述钻杆组件至预定高度。The above-mentioned construction method of continuous pile formation, wherein, in step e, before the concrete injection, further includes: drilling the drill rod assembly to a design depth again, and raising the drill rod assembly to a predetermined height.
上述的连续成桩的施工方法,其中,所述筒体包括至少两个筒瓣和与所述筒瓣活页连接的顶盖部件,其中,所述筒瓣和所述顶盖部件通过铰接形成所述筒体的结构。In the construction method for continuous pile formation as described above, the cylinder body includes at least two cylinder petals and a top cover part connected with the cylinder flap loose leaf, wherein the cylinder petals and the top cover part are hinged to form a joint The structure of the cylinder.
上述的连续成桩的施工方法,其中,还包括在上述步骤g以后在所述混凝土中插入钢筋笼的步骤。The above-mentioned continuous pile construction method further includes a step of inserting a steel cage into the concrete after the above-mentioned step g.
本发明的技术方案相对于现有技术,具有如下技术效果:Compared with the prior art, the technical solution of the present invention has the following technical effects:
1、本发明的本发明的一种连续成桩的施工方法,其中,包括:a.将钻机的护筒组件置于桩孔的位置;其中,所述钻机包括:机架;护筒组件,安装在所述机架上,包括用于保护孔壁的护筒;钻杆组件,安装于所述机架上,具有轴向贯通结构,且至少部分地活动嵌于所述护筒组件内;钻杆动力部件,与钻杆组件连接,为所述钻杆组件的旋转提供动力;驱动机构,安装于所述机架上,与所述钻杆组件和所述护筒组件连接,用于分别实现所述护筒组件和所述钻杆组件上下相互嵌套运动;切削部件,可径向展开地活动连接于所述钻杆组件上,适于与所述钻杆组件配合实现钻孔,其中,所述钻杆组件的钻径在所述切削部件展开状态下大于收缩状态下的钻径,且大于所述护筒的内径,所述切削部件在收缩状态下的钻径小于所述护筒的内径;取土装置,其中,所述取土装置与所述钻杆组件可拆卸连接,并适于随所述钻杆组件转动,且适于随所述钻杆组件轴向进入所述护筒的内腔;b.下沉所述钻机的钻杆组件下穿所述护筒进行钻孔,当所述钻杆组件上的切削部件向下伸出所述护筒后被展开,且随着所述钻杆组件的转动对所 述桩孔的孔壁进行转动切削,实现扩孔;c.跟随所述钻杆组件及所述切削部件下沉所述护筒,以实现对所述桩孔进行护壁;d.当所述护筒下沉至预定位置且所述钻杆组件钻至设计深度后,将所述钻杆组件上提预定高度,并将所述切削部件收缩,且将所述护筒保留在所述桩孔中;e.当所述钻杆组件被上提预定高度后,通过所述钻杆部件的所述轴向贯通结构将混凝土压注至所述桩孔中,并使所述钻杆组件穿过所述护筒上升至所述桩孔的上方;f.在所述钻杆组件上安装上取土装置,并再次进入所述护筒内下沉所述钻杆组件及所述取土装置,通过转动所述钻杆组件及所述取土装置,将所述混凝土顶部的土体或土浆取至所述取土装置中;g.上提所述钻杆组件及所述取土装置穿过所述护筒至所述桩孔的上方;h.上提所述护筒组件出所述桩孔。1. The construction method of the present invention for continuous pile formation of the present invention includes: a. placing the protective barrel assembly of the drilling rig at the position of the pile hole; wherein the drilling rig includes: a frame; a protective barrel assembly, Mounted on the frame, including a protective tube for protecting the hole wall; a drill rod assembly, mounted on the frame, having an axial through structure, and at least partially movably embedded in the protective tube assembly; The drill rod power component is connected to the drill rod assembly to provide power for the rotation of the drill rod assembly; the drive mechanism is installed on the frame and is connected to the drill rod assembly and the barrel guard assembly for separate Realize the up and down movement of the protective barrel assembly and the drill rod assembly; the cutting component is movably connected to the drill rod assembly in a radially expandable manner, and is suitable for cooperating with the drill rod assembly to achieve drilling, wherein , The drill diameter of the drill rod assembly in the expanded state of the cutting member is greater than the drill diameter in the contracted state and greater than the inner diameter of the protective barrel, and the drill diameter of the cutting member in the contracted state is smaller than the protective barrel The inner diameter of the soil extraction device, wherein the soil extraction device and the drill rod assembly are detachably connected, and are suitable for rotating with the drill rod assembly, and are suitable for axially entering the guard with the drill rod assembly The inner cavity of the barrel; b. sink the drill rod assembly of the drill rig to drill through the protective barrel, and when the cutting part on the drill rod assembly extends downwards from the protective barrel, it is deployed, and then Rotate and cut the hole wall of the pile hole with the rotation of the drill rod assembly to achieve reaming; c. follow the drill rod assembly and the cutting component to sink the protective tube to achieve the pile Hole for wall protection; d. When the protection tube sinks to a predetermined position and the drill rod assembly is drilled to the design depth, the drill rod assembly is raised to a predetermined height, and the cutting component is contracted, and the The protective tube remains in the pile hole; e. After the drill rod assembly is raised by a predetermined height, concrete is injected into the pile hole through the axial through structure of the drill rod component, And make the drill rod assembly pass through the protective tube and rise to the top of the pile hole; f. install a soil sampling device on the drill rod assembly, and enter the protective tube again to sink the drill Rod assembly and the soil sampling device, by rotating the drill rod assembly and the soil sampling device, the soil or soil slurry on the top of the concrete is taken into the soil sampling device; g. lifting the drill The rod assembly and the soil borrowing device pass through the protective tube to above the pile hole; h. Lift the protective tube assembly out of the pile hole.
上述的成桩施工方法具有如下技术效果:The above-mentioned pile construction method has the following technical effects:
I.实现了将钻孔、护壁、取土和成桩集成于一台钻机设备来实现,使得中途无需再更换设备来实现相应的工艺;I. Realize the integration of drilling, wall protection, soil extraction and pile formation into a drilling rig equipment to achieve, so that there is no need to replace equipment in the middle to achieve the corresponding process;
II.通过以上设计可以实现在回收或收缩状态下时,所述钻杆组件的钻径小于或等于用于保护孔壁的护筒部件的内径,使得所述钻杆部件可以活动嵌于所述护筒内,以实现在钻杆组件钻孔时护筒可以跟随所述钻杆组件上下运动时护壁功能,且通过操作将所述切削部件置于展开状态下时使所述钻杆组件的钻径大于所述护筒的内径,以使得所述钻杆组件钻出的孔的孔径至少大于所述护筒的内径,这样可以让土体对护筒下降时的摩阻力减少了;II. Through the above design, it can be realized that the drill diameter of the drill rod assembly is less than or equal to the inner diameter of the protective tube component used to protect the hole wall in the recovery or contraction state, so that the drill rod component can be movably embedded in the In the protective barrel, to realize the function of protecting the wall when the protective barrel can follow the drill rod assembly to move up and down when the drill rod assembly is drilling, and when the cutting component is placed in the unfolded state by operation, the drilling of the drill rod assembly The diameter is larger than the inner diameter of the protective tube, so that the diameter of the hole drilled by the drill rod assembly is at least larger than the inner diameter of the protective tube, so that the frictional resistance of the soil to the protective tube is reduced;
III.由于钻杆组件上设置有可径向展开的切削部件,不但可以实现护筒的嵌套跟随运动,实现护壁效果,而且在可以实现在不移除护筒的情况下对钻杆组件通过护筒的内腔进行抽离,从而可以实现较高的施工效率;III. Since the drill rod assembly is provided with a radially expandable cutting component, not only can the nesting and following movement of the protective tube be realized, and the effect of wall protection can be realized, but also the drill rod assembly can be passed through without removing the protective tube. The inner cavity of the protective tube is withdrawn, so that higher construction efficiency can be achieved;
IV.采用上述的可拆卸安装在钻杆部件上的取土装置,可实现快速可拆卸安装提高施工效率;IV. Using the above-mentioned soil borrowing device that can be detachably installed on the drill pipe components can realize quick and detachable installation to improve construction efficiency;
2、上述取土装置的结构可以使得位于桩孔中的土体通过筒体的朝工作转动方向旋转,被带入所述进土口;由于所述封口部件朝所述工作转动方向的反方向向所述筒体内侧活页展开,因此,当将土体带 入进土口的过程中,所述封口部件会被即将进入筒体的土体向所述筒体内挤开;又由于所述封口部件朝向所述筒体内侧活页展开的角度小于90度,因此,当筒体内部充有土体后,将取土装置直接提起,位于所述筒体内部的土体将会对所述封口部件施加由筒体内侧向外侧的竖向压力,从而将所述封口部件压在所述进土口处,再由于所述封口部件与所述进土口为活页过盈配合封口,所述封口部件可以形成一道关断门,将进入筒体的土体封在筒体内部。无需向现有技术中采用反转的方式来实现封口,只需要在完成旋转取土动作以后直接将筒体提起就可以封住进土口,操作简单方便,可以进一步提高了施工效率。2. The structure of the above soil borrowing device can make the soil in the pile hole rotate in the working rotation direction of the cylinder and be brought into the soil inlet; because the sealing part faces the opposite direction of the working rotation direction The loose leaf unfolds to the inner side of the cylinder. Therefore, when the soil is brought into the soil inlet, the sealing member will be squeezed into the cylinder by the soil that is about to enter the cylinder; and because of the sealing The opening angle of the part toward the inside of the cylinder is less than 90 degrees. Therefore, when the cylinder is filled with soil, the soil borrowing device is directly lifted, and the soil inside the cylinder will affect the sealing part. Applying vertical pressure from the inner side to the outer side of the cylinder to press the sealing member against the soil inlet, and since the sealing member and the soil inlet are closed by loose-leaf interference fit, the sealing member A shut-off door can be formed to seal the soil entering the cylinder inside the cylinder. There is no need to adopt a reversal method to realize the sealing in the prior art, and the soil inlet can be sealed by directly lifting the cylinder body after the rotating soil borrowing action is completed. The operation is simple and convenient, and the construction efficiency can be further improved.
3、所述切削部件径向展开的方向为由所述钻进端向所述动力端展开,这种设计可以充分利用所述钻杆组件的自身的重力和土体的配合,使得所述切削部件在钻进的过程中始终保持展开状态。3. The radial expansion direction of the cutting component is from the drilling end to the power end. This design can make full use of the gravity of the drill rod assembly and the cooperation of the soil to make the cutting The components remain unfolded during the drilling process.
4、所述钻杆部件包括:钻杆主体,螺旋形叶片,设于所述钻杆主体上,以及钻头,设于所述钻杆主体上,且位于所述钻进端;其中,所述切削部件设于所述钻杆主体、所述螺旋形叶片、所述钻头中的一个或多个上。将所述切削部件设于可钻动的部件上,有利于切削部件对土体的切削,从而可以提高施工效率。4. The drill rod component includes: a drill rod body, a spiral blade, which is arranged on the drill rod body, and a drill bit, which is arranged on the drill rod body and is located at the drilling end; wherein, the The cutting component is provided on one or more of the drill rod body, the spiral blade, and the drill bit. The cutting component is arranged on the drillable component, which facilitates the cutting of the soil by the cutting component, thereby improving the construction efficiency.
5、所述钻杆具有在展开方向上对所述切削部件的运动进行限制的运动限制结构;该设计可以使该运动限制结构和钻杆部件自身的重力配合,将已展开的切削部件保持在完全展开的状态下;尤其在所述切削部件与所述钻杆部件来铰接的情况下,可以将钻杆的钻径控制在最大,以达到扩孔减阻,提高施工效率的目的。5. The drill rod has a movement restriction structure that restricts the movement of the cutting component in the unfolding direction; this design can make the movement restriction structure and the gravity of the drill rod component cooperate to keep the expanded cutting component in place In a fully deployed state; especially when the cutting component and the drill rod component are hinged, the drill diameter of the drill rod can be controlled to the maximum, so as to achieve the purpose of reaming, reducing drag, and improving construction efficiency.
6、所述切削部件与所述钻杆部件至少通过弹簧部件连接;这样一来,可以帮助实现所述切削部件处于所述护筒内时,所述弹簧部件受所述护筒的内壁限制处于压缩状态,从而使所述切削部件处于回收状态;在所述切削部件处于所述护筒外时,所述弹簧部件适于将所述切削部件径向撑开。无需人工直接操作所述切削部件,使其径向展开或回收(收缩),仅仅需要将所述钻杆主体伸出所述护筒,即可利用弹簧部件的弹性恢复,将所述切削部件撑开。由于所述切削部件的展 开方向是由所述钻进端向所述动力端展开,且在完全径向展开的状态下,所述切削部件长度方向与所述钻杆主体的轴向垂直,所以当将所述切削部件向所述护筒由回收时,所述切削部件会受所述护筒的内壁的限制处于收缩状态,从而实现对所述钻杆组件的高效回收操作,进而提高施工效率。6. The cutting component and the drill rod component are connected by at least a spring component; this way, it can help to realize that when the cutting component is in the protective cylinder, the spring component is restricted by the inner wall of the protective cylinder. In a compressed state, the cutting component is in a recovery state; when the cutting component is outside the protective cylinder, the spring component is suitable for radially expanding the cutting component. There is no need to manually operate the cutting component directly to expand or recover (contract) in the radial direction. It is only necessary to extend the drill rod body out of the protective tube, and the elastic recovery of the spring component can be used to support the cutting component. open. Since the unfolding direction of the cutting component is unfolded from the drilling end to the power end, and in a fully radially unfolded state, the length direction of the cutting component is perpendicular to the axial direction of the drill rod body, so When the cutting component is recycled to the protective cylinder, the cutting component is restricted by the inner wall of the protective cylinder in a contracted state, thereby realizing an efficient recycling operation of the drill rod assembly, thereby improving construction efficiency .
7、所述进土口至少由所述承载板的第一承载板部分和第二承载板部分的边缘构成,其中,所述第一承载板部分在所述筒体的轴向上低于所述第二承载板部分布置。以上设计可以在筒体转动过程中,由于存在高度差,第一承载板部分较为容易且快速地将桩孔中的土体带入筒体中。7. The soil inlet is formed by at least the edges of the first bearing plate part and the second bearing plate part of the bearing plate, wherein the first bearing plate part is lower than the all sides in the axial direction of the cylinder. The second carrier board is partially arranged. The above design can easily and quickly bring the soil in the pile hole into the cylinder due to the height difference during the rotation of the cylinder.
8、所述封口部件为弹性板。由于进土口的原本的形状有可能不规则,或在工作过程中进土口的形状发生变化,采用弹性板可以达到自适应封口的效果;而所述弹性板为弹性橡胶板,又可以对所述进土口进一步起到较好的密封效果,较好地避免土体或土浆从筒体漏出至桩孔内,而影响施工效率。8. The sealing member is an elastic plate. Since the original shape of the soil inlet may be irregular, or the shape of the soil inlet may change during the working process, the use of an elastic plate can achieve the effect of self-adaptive sealing; and the elastic plate is an elastic rubber plate, which can be The soil inlet further achieves a better sealing effect, and better prevents soil or soil slurry from leaking from the cylinder body into the pile hole, which affects construction efficiency.
9、所述筒体包括至少两个筒瓣和与所述筒瓣活页连接的顶盖部件,其中,所述筒瓣和所述顶盖部件通过铰接形成所述筒体的结构。以上设计可以在移除筒内土体时达到快捷的效果。9. The cylinder body includes at least two cylinder petals and a top cover part connected with the cylinder flap flap, wherein the cylinder petals and the top cover part are hinged to form the structure of the cylinder body. The above design can achieve a quick effect when removing the soil in the cylinder.
附图说明Description of the drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the specific embodiments or the description of the prior art. Obviously, the appendix in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
附图标记说明:Description of reference signs:
1-钻杆部件,2-切削部件,3-动力端,4-钻进端,5-法兰结构,6-钻杆主体,7-螺旋形叶片,8-钻头,9-弹簧部件,10-混凝土灌注设备,11-机架,12-护筒组件,13-护筒,14-钻杆组件,15-驱动机构, 16-卷扬装置,17-滑轮组件,18-滑轮,19-滑轮绳,20-定滑轮,21-第一定滑轮,22-第二定滑轮,23-护筒动力装置,24-底盘结构,25-塔柱结构,26-导轨,27-塔台结构;28-钻杆动力部件;29-动滑轮;30-孔壁,31-灌注管;100-筒体;101-承载板;102-进土口;R-工作转动方向;103-第一承载板部分;104-第二承载板部分;105-封口部件;106-筒瓣;107-顶盖部件;108-铰接部件;109-连接柱;110-安装孔;111-插销;112-销孔;120-取土装置。1-Drill pipe component, 2-cutting component, 3-power end, 4-drilling end, 5-flange structure, 6-drill pipe body, 7-spiral blade, 8-drill, 9-spring component, 10 -Concrete pouring equipment, 11-frame, 12-guard tube assembly, 13-guard tube, 14-drill pipe assembly, 15-drive mechanism, 16-winding device, 17-pulley assembly, 18-pulley, 19-pulley Rope, 20-fixed pulley, 21-first fixed pulley, 22-second fixed pulley, 23-cylinder protection power unit, 24-chassis structure, 25-tower structure, 26-rail, 27-tower structure; 28- Drill rod power components; 29-moving pulley; 30-hole wall, 31-pouring pipe; 100-cylinder; 101-carrying board; 102-soil inlet; R-working rotation direction; 103-first bearing board part; 104 -Second bearing plate part; 105-sealing part; 106-tube flap; 107-top cover part; 108-hinge part; 109-connection post; 110-mounting hole; 111-pin; 112-pin hole; 120-take Soil device.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
如图1所示,本实施例提供了一种钻机,包括:机架11;其中,还包括:护筒组件12,安装在所述机架11上,包括用于保护孔壁的护筒13;以及上述实施例1中介绍的钻杆组件14,所述钻杆组件14安装于所述机架11上,包括至少一根具有轴向贯通结构的钻杆部件1,且至少部分地活动嵌于所述护筒13内;钻杆动力部件28,与钻杆部件连接,为所述钻杆部件的旋转提供动力,优选地,所述钻杆动力部件可以与所述钻杆部件的动力端连接,更优选地,可以与所述动力端可拆卸连接;所述钻机还包括驱动机构15,安装于所述机架11上,分别与所述护筒组件12和所述钻杆组件14连接,用于分别实现所述护筒组件12和所述钻杆组件14上下相互嵌套运动。As shown in FIG. 1, this embodiment provides a drilling rig, including: a frame 11; wherein, it further includes: a barrel protection assembly 12, which is installed on the frame 11, and includes a barrel 13 for protecting the wall of the hole. And the drill rod assembly 14 introduced in the above-mentioned embodiment 1, the drill rod assembly 14 is mounted on the frame 11, includes at least one drill rod component 1 with an axial through structure, and is at least partially movably embedded The drill pipe power component 28 is connected to the drill pipe component to provide power for the rotation of the drill pipe component. Preferably, the drill pipe power component can be connected to the power end of the drill pipe component. More preferably, it can be detachably connected to the power end; the drill further includes a driving mechanism 15 installed on the frame 11 and connected to the barrel guard assembly 12 and the drill rod assembly 14 respectively , Used to realize the vertical nesting movement of the protective tube assembly 12 and the drill rod assembly 14 respectively.
如图1所示,所述驱动机构15优选为还可以包括:卷扬装置16,可以为多个,本实施例示意两个,安装于所述机架11上;滑轮组件17,安装于所述机架11上,分别与所述卷扬装置16、所述护筒组件 12和所述钻杆组件14连接;其中,所述滑轮组件17包括若干个滑轮18,以及安装在所述滑轮18上,且一端与所述卷扬装置16连接,另一端与所述护筒组件12和所述钻杆组件14连接的滑轮绳19。As shown in FIG. 1, the driving mechanism 15 may preferably further include: a hoisting device 16, which may be multiple, and this embodiment shows two, which are installed on the frame 11; and a pulley assembly 17, which is installed on the frame 11; The frame 11 is respectively connected with the hoisting device 16, the protective tube assembly 12 and the drill rod assembly 14; wherein, the pulley assembly 17 includes a plurality of pulleys 18, and is installed on the pulley 18 It is connected with the hoisting device 16 at one end, and the pulley rope 19 connected with the barrel assembly 12 and the drill rod assembly 14 at the other end.
所述滑轮18优选为可以包括:定滑轮20,所述定滑轮20进一步包括第一定滑轮21和第二定滑轮22;其中,所述卷扬装置16适于通过安装在所述第一定滑轮21上的所述滑轮绳19向所述护筒组件12和所述钻杆组件14施加向上的拉力;所述卷扬装置16适于通过安装在所述第二定滑轮22上的所述滑轮绳19向所述护筒组件12和/或所述钻杆组件14施加向下的拉力。具体地说,所述第二定滑轮上22的所述滑轮绳19向所述护筒组件12和/或所述钻杆组件14施加向下的拉力,取决于所述第二定滑轮22的安装方式,如,所述第二定滑轮22具有接受拉下的受力侧和将拉力施于其它物体上的施力侧,那么,所述第二定滑轮22需要安装在一个合适的位置,使得位于该施力侧的滑轮绳19部分对与其连接的部件可以施加向下的拉力,此时施力侧的滑轮绳19从所述第二定滑轮22伸出,并向上延伸与该部件连接。Preferably, the pulley 18 may include: a fixed pulley 20, which further includes a first fixed pulley 21 and a second fixed pulley 22; wherein the hoisting device 16 is adapted to be installed on the first fixed pulley. The pulley rope 19 on the pulley 21 exerts an upward pulling force on the protective tube assembly 12 and the drill rod assembly 14; the hoisting device 16 is adapted to pass through the second fixed pulley 22 The pulley rope 19 applies a downward pulling force to the barrel guard assembly 12 and/or the drill rod assembly 14. Specifically, the pulley rope 19 on the second fixed pulley 22 exerts a downward pulling force on the barrel guard assembly 12 and/or the drill rod assembly 14, depending on the force of the second fixed pulley 22 The installation method, for example, the second fixed pulley 22 has a force-receiving side that accepts pulling down and a force-applying side that applies tension to other objects. Then, the second fixed pulley 22 needs to be installed in a suitable position, So that the part of the pulley rope 19 on the side of the force can exert a downward pulling force on the component connected to it, and the pulley rope 19 on the side of the force application extends from the second fixed pulley 22 and extends upward to connect to the component. .
所述护筒组件12优选为还包括安装在所述护筒13上的护筒动力装置23,所述护筒动力装置23适于为所述护筒13提供旋转的动力。其中,该旋转可以为朝向一个方向的转动,即顺时针或逆时针,也可以为周期性的顺时针和逆时针交替转动,即我们通常称的扭动或摇扭。The protective tube assembly 12 preferably further includes a protective tube power device 23 installed on the protective tube 13, and the protective tube power device 23 is adapted to provide rotational power for the protective tube 13. Among them, the rotation can be a rotation in one direction, that is, clockwise or counterclockwise, or it can be a periodic alternating clockwise and counterclockwise rotation, that is, what we usually call twisting or shaking.
所述机架优选为包括:底盘结构24,所述卷扬装置16安装在所述底盘结构24上;塔柱结构25,所述塔柱结构25的下端安装在所述底盘结构24上,且设有导轨26;塔台结构27,安装在所述塔柱结构25的上端;其中,所述滑轮组件17安装在所述塔台结构27上;所述护筒组件12和所述钻杆组件14分别安装在所述导轨26,所述导轨26为所述护筒组件12和所述钻杆组件14的上下运动提供导向。The frame preferably includes: a chassis structure 24, the hoisting device 16 is installed on the chassis structure 24; a tower column structure 25, the lower end of the tower column structure 25 is installed on the chassis structure 24, and A guide rail 26 is provided; a tower structure 27 is installed at the upper end of the tower column structure 25; wherein the pulley assembly 17 is installed on the tower structure 27; the barrel guard assembly 12 and the drill rod assembly 14 are respectively Installed on the guide rail 26, the guide rail 26 provides a guide for the up and down movement of the protective barrel assembly 12 and the drill rod assembly 14.
作为进一步改进的实施方式,在本实施例的钻机中,所述护筒动力装置23与所述护筒13为可拆卸连接,具体可以为销轴连接。另外,安装在所述滑轮18上的所述滑轮绳与所述护筒动力装置与所述护筒组件连接。As a further improved embodiment, in the drilling rig of this embodiment, the protective barrel power device 23 and the protective barrel 13 are detachably connected, and specifically may be a pin shaft connection. In addition, the pulley rope installed on the pulley 18 is connected to the protective tube power device and the protective tube assembly.
如图2所示,本实施例的钻机还包括取土装置120,所述取土装置120与所述钻杆组件14可拆卸连接,并适于随所述钻杆组件14转动。其中,所述取土装置120在所述护筒13径向上的最大宽度小于所述护筒的内径,从而适于随所述钻杆轴向穿过所述护筒的内腔。As shown in FIG. 2, the drilling rig of this embodiment further includes a soil borrowing device 120, and the soil borrowing device 120 is detachably connected to the drill rod assembly 14 and is adapted to rotate with the drill rod assembly 14. Wherein, the maximum width of the soil sampling device 120 in the radial direction of the protective tube 13 is smaller than the inner diameter of the protective tube, so that it is suitable for axially passing through the inner cavity of the protective tube along with the drill rod.
如图3所示,所述取土装置,包括:筒体100,底部具有承载板101;所述承载板101上设有朝向所述筒体的工作转动方向R的进土口102,其中,所述工作转动方向为采用所述筒体通过转动方式进行取土时的转动方向;作为一种可选的实施方式,所述进土口102至少由所述承载板101的第一承载板部分103和第二承载板部分104的边缘构成,在如图1的本实施例中还可以由筒体100的侧壁的边缘共同构成,当然,也可以只由第一承载板部分103和第二承载板部分104构成,这种实施方式的进土口102并没有延伸至侧壁的位置;另外,所述第一承载板部分103在所述筒体的轴向上可以是低于所述第二承载板部分104布置,作为一种优选的实施方式,构成所述进土口102的所述第一承载板部分103可以是朝向所述筒体外侧倾斜的板体,而所述第二承载板部分104可以是水平的,也可以是朝向筒体内侧倾斜的板体;并且所述第一承载板部分103向下的倾斜方向与所述筒体100旋转时的切线方向的夹角小于90度;这几种具体实施方式未通过附图展示,另外,所述进土口102处设置有向所述筒体100的内侧活页连接的封口部件105,适于对所述进土口102进行活页封口,具体来说所述封口部件105可以向筒体的内侧以铰接的方式展开,使土体通过进土口进入到筒体内部,与可以以铰接的方式封阻进土口,类似关断门,对于封阻进土口的方式,优选为所述封口部件与所述进土口形成过盈配合,从而封口部件可以搭接在所述第一承载板部分103和第二承载板部分104上进形成封口,结构简单;其中,所述封口部 件朝向所述筒体内侧活页展开的角度小于90度。所述取土装置的所述筒体100优选地与所述钻杆组件14的工作端可拆卸连接。As shown in Fig. 3, the soil borrowing device includes: a cylinder body 100 with a bearing plate 101 at the bottom; the bearing plate 101 is provided with a soil inlet 102 facing the working rotation direction R of the cylinder body, wherein: The working rotation direction is the rotation direction when the cylinder body is used for taking soil through rotation; as an optional embodiment, the soil inlet 102 is at least formed by the first bearing plate portion of the bearing plate 101 103 and the edges of the second supporting board portion 104. In this embodiment as shown in FIG. 1, the edges of the side wall of the cylinder 100 can also be formed together. Of course, it can also be composed of only the first supporting board portion 103 and the second supporting board. The bearing plate portion 104 is formed, and the soil inlet 102 in this embodiment does not extend to the position of the side wall; in addition, the first bearing plate portion 103 may be lower than the first bearing plate portion 103 in the axial direction of the cylinder. The two bearing plate parts 104 are arranged. As a preferred embodiment, the first bearing plate part 103 constituting the soil inlet 102 may be a plate inclined toward the outside of the cylinder, and the second bearing plate The plate portion 104 may be horizontal or a plate that is inclined toward the inner side of the cylinder; and the angle between the downward inclination direction of the first bearing board portion 103 and the tangential direction when the cylinder 100 is rotated is less than 90 These specific embodiments are not shown in the drawings. In addition, the soil inlet 102 is provided with a sealing member 105 that is loosely connected to the inner side of the cylinder 100, which is suitable for performing the soil inlet 102 The loose-leaf seal, in particular, the sealing member 105 can be hinged to the inside of the cylinder, so that the soil can enter the cylinder through the soil inlet, which is similar to the way that the soil can be blocked in a hinged manner. For the broken door, for the way of blocking the soil inlet, it is preferable that the sealing member and the soil inlet form an interference fit, so that the sealing member can be overlapped on the first carrying board part 103 and the second carrying board part 104 moves upward to form a seal, and the structure is simple; wherein, the angle of the opening of the sealing member toward the inner side of the cylinder is less than 90 degrees. The cylinder 100 of the soil borrowing device is preferably detachably connected to the working end of the drill rod assembly 14.
所述封口部件105为弹性板,而所述弹性板又可以优选采用弹性橡胶板,以提供更好的自适应封口效果,又可以起到较好的密封效果。The sealing member 105 is an elastic plate, and the elastic plate may preferably be an elastic rubber plate to provide a better self-adaptive sealing effect and a better sealing effect.
为了能够快速地将所述筒体100内部的土体取出,对于本实施例的取土装置,所述筒体100优选包括至少两个筒瓣106和与所述筒瓣106铰接的顶盖部件107,具体为通过设在所述筒体上并位于所述筒瓣106和所述顶盖部件107间的铰接部件108来实现,其中,所述筒瓣106和所述顶盖部件107通过铰接的方式打开,从而可以将筒体100中的土体移出所述筒体100。In order to be able to quickly take out the soil inside the cylinder 100, for the soil sampling device of this embodiment, the cylinder 100 preferably includes at least two cylinder lobes 106 and a top cover member hinged to the cylinder lobes 106 107, specifically realized by a hinge part 108 provided on the cylinder and located between the tube flap 106 and the top cover part 107, wherein the tube flap 106 and the top cover part 107 are hinged , So that the soil in the cylinder 100 can be moved out of the cylinder 100.
所述取土装置的筒体100需要通过朝工作转动方向转动来实现取土,而实现筒体100的转动可以采用外部驱动装置来驱动。作为与外部驱动装置连接的结构可以是筒体100的本身,也可以是设置在所述筒体100的所述顶盖部件107上的连接结构,本实施例为如图3所示的连接柱109,作为一种连接方式所述连接柱上还可以成型有销孔112。The cylinder 100 of the soil borrowing device needs to be rotated in the working rotation direction to achieve soil borrowing, and the rotation of the cylinder 100 can be driven by an external driving device. The structure connected with the external driving device may be the cylinder body 100 itself, or may be a connection structure provided on the top cover member 107 of the cylinder body 100. This embodiment is a connecting column as shown in FIG. 3 109. As a connection method, a pin hole 112 may also be formed on the connecting column.
如图4所示,本实施例的钻杆组件包括:钻杆部件1;其中,还包括,切削部件2,可径向展开地活动连接于所述钻杆部件1上,适于与所述钻杆部件配合实现钻孔,其中,所述钻杆部件的钻径在所述切削部件展开状态下大于未展开状态下的钻径。优选地,所述钻杆部件1具有动力端3,以及与所述动力端3相对的钻进端4;如图4所示,所述切削部件2径向展开的方向为由所述钻进端4向所述动力端3展开。可选地,所述切削部件2铰接于所述钻杆部件1上。所述钻杆组件的所述动力端3上还可以设有用于与外部装置连接的连接结构,如法兰结构5。作为进一步的改进方法,所述钻杆部件1还可以包括:钻杆主体6,螺旋形叶片7,设于所述钻杆主体6上,以及钻头8,设于所述钻杆主体6上,且位于所述钻进端4;其中,所述切削部件2可以设于所述钻杆主体1、所述螺旋形叶片7、所述钻头8中的一个或多个上。附图4只给出将所述切削部件2铰接在螺旋形叶 片7上的实施方式,其它的实施方式则不在附图4中展示,本领域技术人员可以根据上述的文字描述,结合本领域的公知常识进行实施。所述钻头8设置有取土装置安装结构。As shown in Figure 4, the drill rod assembly of this embodiment includes: a drill rod component 1; wherein, it also includes a cutting component 2, which can be movably connected to the drill rod component 1 in a radially expandable manner, and is suitable for communicating with the drill rod component 1. The drill rod components cooperate to achieve drilling, wherein the drill diameter of the drill rod component in the expanded state of the cutting member is larger than the drill diameter in the unexpanded state. Preferably, the drill rod component 1 has a power end 3 and a drilling end 4 opposite to the power end 3; as shown in FIG. The end 4 unfolds to the power end 3. Optionally, the cutting component 2 is hinged to the drill rod component 1. The power end 3 of the drill rod assembly may also be provided with a connection structure for connecting with an external device, such as a flange structure 5. As a further improvement method, the drill rod component 1 may further include: a drill rod body 6, a spiral blade 7, arranged on the drill rod body 6, and a drill bit 8 arranged on the drill rod body 6, And located at the drilling end 4; wherein, the cutting component 2 may be provided on one or more of the drill rod body 1, the spiral blade 7, and the drill bit 8. Fig. 4 only shows the embodiment of hingedly connecting the cutting component 2 to the spiral blade 7, and other embodiments are not shown in Fig. 4. Those skilled in the art can use the above description in combination with those in the art. Implement common knowledge. The drill bit 8 is provided with a soil borrowing device installation structure.
为了实现活动嵌套,护筒13的结构需与钻杆组件14的结构配合,即,如图4所示,当钻杆组件14的切削部件2处于回收或收缩状态时,所述钻杆组件14的钻径小于或等于所述护筒13的内径,如图5所示,当所述切削部件处于展开状态时,所述钻杆组件14的钻径大于所述护筒13的内径,优选于大于所述护筒13的外径,以使得钻出的孔的直径大于所述护筒的外径,进而使得护筒13向下伸入孔中做护壁运动时,孔壁30不会对护筒13的阻力减到最少,甚至阻力为零。In order to realize the movable nesting, the structure of the protective cylinder 13 needs to be matched with the structure of the drill rod assembly 14, that is, as shown in FIG. 4, when the cutting part 2 of the drill rod assembly 14 is in a retracted or contracted state, the drill rod assembly The drill diameter of 14 is less than or equal to the inner diameter of the protective tube 13. As shown in FIG. 5, when the cutting component is in the unfolded state, the drill diameter of the drill rod assembly 14 is larger than the inner diameter of the protective tube 13, preferably It is larger than the outer diameter of the protective tube 13, so that the diameter of the drilled hole is larger than the outer diameter of the protective tube, so that when the protective tube 13 extends downward into the hole for wall protection movement, the hole wall 30 will not oppose The resistance of the protective tube 13 is reduced to a minimum, even the resistance is zero.
作为进一步改进的实施方式,在本实施例的钻杆组件中,所述钻杆部件1具有在展开方向上对所述切削部件的运动进行限制的运动限制结构。具体地,该运动限制结构可以是任何成形在所述钻杆主体,或螺旋形叶片上的结构,甚至是螺旋形叶片本身(此处未示出)。As a further improved embodiment, in the drill rod assembly of this embodiment, the drill rod component 1 has a movement restriction structure that restricts the movement of the cutting component in the unfolding direction. Specifically, the movement restriction structure may be any structure formed on the drill rod body, or spiral blade, or even the spiral blade itself (not shown here).
作为另一种实施方式,如图6所示,钻杆组件的所述切削部件与所述钻杆部件可以至少通过弹簧部件9连接,如,所述切削部件2与所述钻杆部件1铰接的同时又通过弹簧部件9连接在一起,所述弹簧部件9弹性形变的方向与所述切削部件2的回收运动方向相匹配,作为另一种实施方式,如图7所示,所述切削部件与所述钻杆部件通过弹簧部件连接在一起,所述弹簧部件对所述切削部件的展开提供限制性弹力;这样一来在所述切削部件2处于用于保护孔壁的护筒内时,可以帮助实现所述弹簧部件9在受所述护筒的内壁限制时处于压缩状态,从而使所述切削部件2处于回收状态或收缩状态;在所述切削部件2处于所述护筒外时,所述弹簧部件9适于将所述切削部件2径向撑开至展开状态。As another embodiment, as shown in FIG. 6, the cutting member of the drill rod assembly and the drill rod member may be connected by at least a spring member 9. For example, the cutting member 2 is hinged with the drill rod member 1. At the same time, they are connected together by a spring member 9. The direction of elastic deformation of the spring member 9 matches the direction of the recovery movement of the cutting member 2. As another embodiment, as shown in FIG. 7, the cutting member It is connected with the drill rod member by a spring member, which provides a restrictive elastic force for the deployment of the cutting member; in this way, when the cutting member 2 is in a protective cylinder for protecting the hole wall, It can help realize that the spring member 9 is in a compressed state when restricted by the inner wall of the protective cylinder, so that the cutting member 2 is in a recovered state or a contracted state; when the cutting member 2 is outside the protective cylinder, The spring member 9 is adapted to radially expand the cutting member 2 to an unfolded state.
作为另一种实施方式,本实施例的钻杆组件中,所述切削部件2可以直接铰接于所述螺旋形叶片7的外缘上;这种铰接可以无需与弹簧部件9连接,可以仅仅利用上述的运动限制结构与钻杆自身的重力 配合,将所述切削部件2保持在完全展开的状态。As another embodiment, in the drill rod assembly of this embodiment, the cutting member 2 can be directly hinged to the outer edge of the spiral blade 7; this kind of hinge does not need to be connected with the spring member 9 and can only use The above-mentioned movement restriction structure cooperates with the gravity of the drill rod itself to keep the cutting component 2 in a fully expanded state.
如图8所示,作为其中一种实施方式,所述取土装置通过筒体与所述钻头可拆卸连接。所述取土装置安装结构为设置在所述钻头上供取土装置的筒体上的连接柱109插入的安装孔110,所述连接柱109插入的安装孔110后通过插销111与成型在所述连接柱109上的销孔112插接在一起实现安装。As shown in FIG. 8, as one of the embodiments, the soil sampling device is detachably connected to the drill bit through a cylinder. The installation structure of the soil borrowing device is provided on the drill bit for the installation hole 110 into which the connecting post 109 on the cylinder of the soil borrowing device is inserted. The pin holes 112 on the connecting column 109 are plugged together to achieve installation.
作为进一步改进的实施方式,在本实施例的钻机中,安装在所述滑轮上的所述滑轮绳通过所述钻杆动力部件和所述钻杆组件连接。As a further improved embodiment, in the drilling rig of this embodiment, the pulley rope installed on the pulley is connected to the drill rod assembly through the drill rod power component.
为了可以实现在钻孔和护壁的过程中,实现将桩体原材料,即混凝土注入到桩孔中,所述钻杆部件的轴向贯通结构允许如混凝土等桩体原材料通过。In order to be able to realize the injecting of the pile material, that is, concrete into the pile hole during the process of drilling and wall protection, the axial penetration structure of the drill rod component allows the pile material such as concrete to pass through.
如图9所示,作为进一步改进的实施方式,本实施例的钻机还可以包括安装在所述机架上的混凝土灌注设备10,所述混凝土灌注设备10通过灌注管31与所述钻杆组件的所述钻杆部件的所述空腔连通,用于在钻孔和护壁工作完成后将混凝土通过所述钻杆的所述空腔直接在桩孔中进行灌注。As shown in FIG. 9, as a further improved implementation, the drilling rig of this embodiment may also include a concrete pouring device 10 installed on the frame, and the concrete pouring device 10 is connected to the drill rod assembly through a pouring pipe 31 The cavity of the drill rod component is communicated with each other, and is used for pouring concrete directly into the pile hole through the cavity of the drill rod after the drilling and wall protection work is completed.
如图10所示,采用上述实施例的钻机进行的连续成桩的施工方法,包括:As shown in Fig. 10, the construction method of continuous pile formation using the drilling rig of the above embodiment includes:
a.将钻机的护筒组件12置于桩孔的位置;b.下沉所述钻机的所述钻杆组件14下穿所述护筒13进行钻孔,当所述钻杆组件14上的切削部件向下伸出所述护筒13后被展开,且随着所述钻杆组件14的转动对所述桩孔的孔壁进行转动切削,实现扩孔;c.跟随所述钻杆组件14及所述切削部件2下沉所述护筒13,以实现对所述桩孔进行护壁;d.当所述护筒下沉至预定位置且所述钻杆组件钻至设计深度后,将所述钻杆组件14上提预定高度,并将所述切削部件2收缩,且将所述护筒13保留在所述桩孔中;e.当所述钻杆组件被上提预定高度后,通过所述钻杆部件1的所述轴向贯通结构将混凝土压注至所述桩孔中,并使所述钻杆组件14穿过所述护筒13上升至所述桩孔的上方;f.在所述钻杆组件14上安装上取土装置120,并再次进入所述护筒 13下沉所述钻杆组件14及所述取土装置120,通过转动所述钻杆组件14及所述取土装置120,将所述混凝土顶部的土体或浆体取至所述取土装置120中;g.上提所述钻杆组件14及所述取土装置120穿过所述护筒13至所述桩孔的上方;h.上提所述护筒组件出所述桩孔。a. Place the protective barrel assembly 12 of the drilling rig at the position of the pile hole; b. sink the drill rod assembly 14 of the drilling rig and penetrate the protective barrel 13 for drilling, when the drill rod assembly 14 The cutting component extends downwards from the protective tube 13 and then is unfolded, and along with the rotation of the drill rod assembly 14 rotates and cuts the hole wall of the pile hole to achieve reaming; c. follow the drill rod assembly 14 and the cutting component 2 sink the protective tube 13 to protect the pile hole; d. When the protective tube sinks to a predetermined position and the drill rod assembly is drilled to the designed depth, The drill rod assembly 14 is raised to a predetermined height, and the cutting component 2 is contracted, and the protective tube 13 is retained in the pile hole; e. When the drill rod assembly is raised to a predetermined height, Inject concrete into the pile hole through the axial penetration structure of the drill rod component 1, and allow the drill rod assembly 14 to pass through the protective tube 13 and rise above the pile hole; f Install the soil borrowing device 120 on the drill rod assembly 14, and then enter the protective barrel 13 again to sink the drill rod assembly 14 and the soil borrowing device 120, by rotating the drill rod assembly 14 and the The soil taking device 120 is used to take the soil or slurry on the top of the concrete into the soil taking device 120; g. Lift the drill rod assembly 14 and the soil taking device 120 through the protective tube 13 to the top of the pile hole; h. Lift the protective tube assembly out of the pile hole.
其中,切削部件向下伸出所述护筒13后被展开可以通过人为展开,也可以根据切削部件与钻杆部件的弹簧连接结构自动弹开;切削部件向上穿入所述护筒13以前可以通过人为收缩起来,也可以根据切削部件与钻杆部件的弹簧连接结构受所述护筒的内腔的限制,在上提钻杆组件时所述切削部件被压缩从而收缩起来。Wherein, the cutting component can be deployed manually after extending downward from the protective tube 13, or it can be automatically bounced off according to the spring connection structure of the cutting component and the drill rod component; the cutting component can be pierced upwards into the protective tube 13 before being deployed. Through artificial contraction, the spring connection structure of the cutting component and the drill rod component can also be restricted by the inner cavity of the protective cylinder, and the cutting component is compressed and contracted when the drill rod assembly is lifted.
当向所述桩孔中压注混凝土以前,可以先将所述钻杆组件上提的所述预定高度可以是5-10cm,在压注混凝土的过程桩孔中混凝土会对所述钻杆组件施加向上的推力,从而将钻杆组件上向推起;也可以边上提所述钻杆组件边压注混凝土,上提速度下压注的速度相配合,使所述混凝土充分地充满所述桩孔,从而获得密实的桩体。Before injecting concrete into the pile hole, the predetermined height that the drill rod assembly can be raised may be 5-10 cm. In the process of injecting concrete, the concrete will affect the drill rod assembly. An upward thrust is applied to push the drill rod assembly upwards; it is also possible to inject concrete while lifting the drill rod assembly, and the speed of the upward and downward pressure is matched to make the concrete fully filled with the concrete Pile hole, so as to obtain a dense pile.
作为另一种改进的实施方式,在上述步骤e中,在压注混凝土以前,还包括:将再次将所述钻杆组件再次钻至设计深度,并且上提所述钻杆组件至预定高度。As another improved embodiment, in the above step e, before the concrete injection, the method further includes: drilling the drill rod assembly to the designed depth again, and lifting the drill rod assembly to a predetermined height.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the foregoing embodiments are merely examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, other changes or modifications in different forms can be made on the basis of the above description. It is unnecessary and impossible to list all the implementation methods here. The obvious changes or changes derived from this are still within the protection scope created by the present invention.

Claims (10)

  1. 一种连续成桩的施工方法,其特征在于,包括:A construction method for continuous pile formation, which is characterized in that it comprises:
    a.将钻机的护筒组件置于桩孔的位置;其中,所述钻机包括:机架;护筒组件,安装在所述机架上,包括用于保护孔壁的护筒;钻杆组件,安装于所述机架上,包括至少一根具有轴向贯通结构的钻杆部件,且至少部分地活动嵌于所述护筒组件内;钻杆动力部件,与钻杆组件连接,为所述钻杆组件的旋转提供动力;驱动机构,安装于所述机架上,与所述钻杆组件和所述护筒组件连接,用于分别实现所述护筒组件和所述钻杆组件上下相互嵌套运动;切削部件,可径向展开地活动连接于所述钻杆组件上,适于与所述钻杆组件配合实现钻孔,其中,所述钻杆组件的钻径在所述切削部件展开状态下大于收缩状态下的钻径,且大于所述护筒的内径,所述切削部件在收缩状态下的钻径小于所述护筒的内径;取土装置,其中,所述取土装置与所述钻杆组件可拆卸连接,并适于随所述钻杆组件转动,且适于随所述钻杆组件轴向进入所述护筒的内腔;a. Place the protective barrel assembly of the drilling rig at the position of the pile hole; wherein the drilling rig includes: a frame; a protective barrel assembly, installed on the frame, including a protective barrel for protecting the hole wall; a drill rod assembly , Installed on the frame, including at least one drill rod component with an axial through structure, and at least partly movably embedded in the protective tube assembly; the drill rod power component is connected with the drill rod assembly, The rotation of the drill rod assembly provides power; a driving mechanism is installed on the frame, connected with the drill rod assembly and the protective barrel assembly, and is used to realize the up and down of the protective barrel assembly and the drill rod assembly, respectively Mutual nesting movement; cutting components, radially expandable and movably connected to the drill rod assembly, adapted to cooperate with the drill rod assembly to achieve drilling, wherein the drill diameter of the drill rod assembly is in the cutting The drill diameter in the expanded state of the component is larger than the drill diameter in the contracted state, and larger than the inner diameter of the protective cylinder, and the drill diameter of the cutting member in the contracted state is smaller than the inner diameter of the protective cylinder; soil sampling device, wherein the soil sampling device The device is detachably connected to the drill rod assembly, is suitable for rotating with the drill rod assembly, and is suitable for axially entering the inner cavity of the protective cylinder with the drill rod assembly;
    b.下沉所述钻机的钻杆组件下穿所述护筒进行钻孔,当所述钻杆组件上的切削部件向下伸出所述护筒后被展开,且随着所述钻杆组件的转动对所述桩孔的孔壁进行转动切削,实现扩孔;b. Sinking the drill rod assembly of the drill rig to drill down through the protective tube, when the cutting part on the drill rod assembly extends downwards from the protective tube and then is deployed, and follow the drill rod Rotation of the component rotates and cuts the hole wall of the pile hole to realize hole reaming;
    c.跟随所述钻杆组件及所述切削部件下沉所述护筒,以实现对所述桩孔进行护壁;c. Follow the drill rod assembly and the cutting component to sink the protective tube to realize the wall protection of the pile hole;
    d.当所述护筒下沉至预定位置且所述钻杆组件钻至设计深度后,将所述钻杆组件上提预定高度,并将所述切削部件收缩,且将所述护筒保留在所述桩孔中;d. After the protective tube sinks to a predetermined position and the drill rod assembly is drilled to the designed depth, the drill rod assembly is raised to a predetermined height, and the cutting component is contracted, and the protective tube is retained In the pile hole;
    e.通过所述钻杆部件的所述轴向贯通结构将混凝土压注至所述桩孔中,并使所述钻杆组件穿过所述护筒上升至所述桩孔的上方;e. Pressure-inject concrete into the pile hole through the axial through structure of the drill rod component, and allow the drill rod assembly to rise above the pile hole through the protective tube;
    f.在所述钻杆组件上安装上取土装置,并再次进入所述护筒内下沉所述钻杆组件及所述取土装置,通过转动所述钻杆组件及所述取土装置,将所述混凝土顶部的土体或浆体取至所述取土装置中;f. Install the soil borrowing device on the drill rod assembly, and enter the protective cylinder again to sink the drill rod assembly and the soil borrowing device, by rotating the drill rod assembly and the soil borrowing device , Taking the soil or slurry on the top of the concrete into the soil borrowing device;
    g.上提所述钻杆组件及所述取土装置穿过所述护筒至所述桩孔的上方;g. Raise the drill rod assembly and the soil borrowing device through the protective tube to above the pile hole;
    h.上提所述护筒组件出所述桩孔。h. Lift the protective tube assembly out of the pile hole.
  2. 根据权利要求1所述的连续成桩的施工方法,其特征在于,所述钻杆组件具有动力端,以及与所述动力端相对的钻进端;所述切削部件径向展开的方向为由所述钻进端向所述动力端展开。The construction method for continuous pile formation according to claim 1, wherein the drill rod assembly has a power end, and a drilling end opposite to the power end; the direction in which the cutting member expands radially is determined by The drilling end is deployed toward the power end.
  3. 根据权利要求2所述的连续成桩的施工方法,其特征在于,所述取土装置包括:底部具有承载板的筒体;其中,所述承载板上设有朝向所述筒体的工作转动方向的进土口;所述进土口处设置有与所述承载板活页连接,适于朝所述工作转动方向的反方向向所述筒体内侧活页展开的封口部件,所述封口部件适于对所述进土口进行活页封口,其中,所述封口部件向所述筒体内侧活页展开的角度小于90度。The construction method for continuous pile formation according to claim 2, wherein the soil borrowing device comprises: a cylinder with a bearing plate at the bottom; wherein the bearing plate is provided with a working rotation toward the cylinder The soil inlet; the soil inlet is provided with a loose-leaf connection with the bearing plate, and is suitable for a sealing member that is loosely expanded toward the inner side of the cylinder in the opposite direction of the working rotation direction, and the sealing member is suitable In performing loose-leaf sealing on the soil inlet, wherein the angle of the loose-leaf unfolding of the sealing member toward the inner side of the cylinder is less than 90 degrees.
  4. 根据权利要求3所述的连续成桩的施工方法,其特征在于,所述钻杆组件包括:钻杆主体,螺旋形叶片,设于所述钻杆主体上,以及钻头,设于所述钻杆主体上,且位于所述钻进端;其中,所述切削部件设于所述钻杆主体、所述螺旋形叶片、所述钻头中的一个或多个上;所述取土装置通过筒体与所述钻头可拆卸连接。The construction method for continuous pile formation according to claim 3, wherein the drill rod assembly comprises: a drill rod main body, a spiral blade, arranged on the drill rod main body, and a drill bit arranged on the drill On the main body of the rod and located at the drilling end; wherein the cutting component is provided on one or more of the main body of the drill rod, the spiral blade, and the drill bit; the soil borrowing device passes through a barrel The body is detachably connected with the drill bit.
  5. 根据权利要求4所述的连续成桩的施工方法,其特征在于,所述钻杆部件具有在展开方向上对所述切削部件的运动进行限制的运动限制结构。The construction method for continuous pile formation according to claim 4, wherein the drill rod member has a movement restriction structure that restricts the movement of the cutting member in the unfolding direction.
  6. 根据权利要求5所述的连续成桩的施工方法,其特征在于:The construction method for continuous pile formation according to claim 5, characterized in that:
    所述切削部件与所述钻杆部件至少通过弹簧部件连接,且铰接于所述螺旋形叶片的外缘上。The cutting member and the drill rod member are connected at least by a spring member, and are hinged on the outer edge of the spiral blade.
  7. 根据权利要求6所述的连续成桩的施工方法,其特征在于:The construction method for continuous pile formation according to claim 6, characterized in that:
    所述进土口至少由所述承载板的第一承载板部分和第二承载板部分的边缘构成,其中,所述第一承载板部分在所述筒体的轴向上低于所述第二承载板部分布置。The soil inlet is formed by at least the edges of the first bearing board portion and the second bearing board portion of the bearing board, wherein the first bearing board portion is lower than the first bearing board portion in the axial direction of the cylinder. Two load-bearing boards are partially arranged.
  8. 根据权利要求3-7任一所述的连续成桩的施工方法,其特征在于:在步骤e中,在压注混凝土以前,还包括:将再次将所述钻杆组件钻至设计深度,并且上提所述钻杆组件至预定高度。The construction method for continuous pile formation according to any one of claims 3-7, characterized in that: in step e, before injecting the concrete, it further comprises: drilling the drill rod assembly to the design depth again, and Lift the drill rod assembly to a predetermined height.
  9. 根据权利要求8所述的连续成桩的施工方法,其特征在于:所述筒体包括至少两个筒瓣和与所述筒瓣活页连接的顶盖部件,其中,所述筒瓣和所述顶盖部件通过铰接形成所述筒体的结构。The construction method for continuous pile formation according to claim 8, characterized in that: the cylinder body includes at least two cylinder petals and a top cover part connected with the cylinder valve flap, wherein the cylinder valve and the The top cover part is hinged to form the structure of the cylinder.
  10. 根据权利要求9所述的连续成桩的施工方法,其特征在于,还包括在上述步骤g以后在所述混凝土中插入钢筋笼的步骤。The construction method for continuous pile formation according to claim 9, characterized in that it further comprises a step of inserting a steel cage into the concrete after the step g.
PCT/CN2019/126152 2019-09-09 2019-12-18 Construction method for continuous pile forming WO2021047095A1 (en)

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CN112647843A (en) * 2020-12-24 2021-04-13 重庆北永建设工程有限公司 Drilling equipment for civil air defense engineering construction
CN116291250B (en) * 2023-03-14 2024-02-20 广东承沐建设工程有限公司 Long spiral drill rod and long spiral hole guiding construction method

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