WO2021035908A1 - Soft and hard pipe connecting system suitable for high pressure - Google Patents

Soft and hard pipe connecting system suitable for high pressure Download PDF

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Publication number
WO2021035908A1
WO2021035908A1 PCT/CN2019/112237 CN2019112237W WO2021035908A1 WO 2021035908 A1 WO2021035908 A1 WO 2021035908A1 CN 2019112237 W CN2019112237 W CN 2019112237W WO 2021035908 A1 WO2021035908 A1 WO 2021035908A1
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WO
WIPO (PCT)
Prior art keywords
high pressure
hard pipe
flexible
system suitable
transition joint
Prior art date
Application number
PCT/CN2019/112237
Other languages
French (fr)
Chinese (zh)
Inventor
谈士力
宋晓伟
彭晓勇
Original Assignee
上海众源燃油分配器制造有限公司
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Publication of WO2021035908A1 publication Critical patent/WO2021035908A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L33/00Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
    • F16L33/02Hose-clips
    • F16L33/035Hose-clips fixed by means of teeth or hooks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/14Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
    • F16L11/15Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics corrugated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/10Adhesive or cemented joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L33/00Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
    • F16L33/02Hose-clips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L33/00Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
    • F16L33/22Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses with means not mentioned in the preceding groups for gripping the hose between inner and outer parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L33/00Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
    • F16L33/26Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses specially adapted for hoses of metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/02Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/02Rigid pipes of metal

Definitions

  • the invention relates to a connection system, in particular to a soft and hard pipe connection system suitable for high pressure.
  • New energy electric vehicles have a key role in improving the driving range requirements of electric vehicles.
  • Thermal management plays a key role in the popularization of urban electric transportation, the extension of battery life, the improvement of endurance and the improvement of drive system performance.
  • the heat pump air conditioner is an effective solution for the heating of pure electric vehicles. In the absence of breakthroughs in power batteries, low energy consumption heating must be ensured. Heat pump air conditioning is one of the few feasible technologies. The efficiency coefficient is much higher than that of PTC heating, which can effectively extend the cruising range.
  • the traditional air-conditioning refrigerant is R134a, and the air-conditioning system pressure can be divided into high pressure and low pressure according to the working conditions, among which: high pressure is about 13bar and low pressure is 1bar-3bar. Therefore, R134a is only used as a substitute in the transition to environmentally friendly products, and it is only a matter of time before it is completely eliminated.
  • the heat pump air-conditioning refrigerant uses R744 (CO2) carbon dioxide refrigerant.
  • the working pressure of the high-pressure pipe is 170bar, and the maximum pressure in the pipe can reach 300bar under extreme high temperature climatic conditions.
  • the working pressure of the low-pressure pipe is 130bar. Similarly, the pressure inside the pipe will also rise sharply under extreme high temperature climate conditions.
  • the traditional automotive air conditioning hose assembly cannot withstand the ambient temperature of -40°C to 180°C and the system pressure of 130-170bar (the ultimate pressure of 300bar). If it cannot withstand high temperature and high pressure, when used in new energy vehicles, only electric heating wires can be used for air conditioning heating, and heat pump technology cannot be used for heating. The use of electric heating wires for heating will greatly reduce the car’s cruising range; if all connections are made with hard pipes, although the sealing problem of the pipeline can be solved, due to the limitation of the car’s internal space, hard pipes cannot be used completely, and hoses and hard pipes must be used.
  • the pipe assembly of the pipe combination if all connections are made with hard pipes, although the sealing problem of the pipeline can be solved, due to the limitation of the car’s internal space, hard pipes cannot be used completely, and hoses and hard pipes must be used.
  • Chinese patent CN102478139B discloses a pipe joint including a soft pipe, a hard pipe and a sleeve.
  • the hard tube includes an insertion part that is inserted into the soft tube from the end of the soft tube.
  • the sleeve is arranged radially outside the insertion part and the soft tube, and presses the soft tube toward the insertion part.
  • the insertion portion includes a corrugated surface provided on the outer surface of the insertion portion and a cylindrical surface provided on the outer surface on the tip side of the insertion portion.
  • the sleeve includes a first small diameter part and a second small diameter part.
  • the first small diameter part is arranged radially outside the corrugated surface and presses the soft tube against the corrugated surface, and the second small diameter part is arranged in the radial direction of the cylindrical surface. Externally and press the flexible tube to the cylindrical surface.
  • the purpose of the present invention is to overcome the above-mentioned defects in the prior art and provide a flexible and hard pipe connection system suitable for high pressure, which solves the problem of the inability to bear pressure and resistance to high and low temperatures at the connection of the flexible and hard pipes.
  • a flexible and hard pipe connection system suitable for high pressure including:
  • the two ends of the corrugated tube are connected to the core tube by welding, riveting or rolling interference.
  • the welding includes laser welding, argon arc welding, copper brazing or plasma welding.
  • the hoses are provided with several hoses, and adjacent hoses are connected with each other through a nylon traction tube through a rubber coating.
  • the nylon traction tube extends into the mouth of the core tube for interference fit connection or threaded connection.
  • the hose After the hose is encapsulated, it is cut into a hose with a specified length through processing, and then connected with the transition joint.
  • the hose is processed to remove the rubber on the outside of the hose and expose the toothed part of the core tube.
  • the exposed core tube tooth part of the hose is inserted into the transition joint to form an interference or clearance fit.
  • the encapsulation is a coated rubber layer.
  • the rubber layer includes: an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wound and braided outside the inner rubber layer, and an outer rubber layer wrapped outside the reinforcing layer.
  • the hard tube material is aluminum, stainless steel or other metals.
  • the hard tube is connected with the transition joint by flame brazing, high frequency induction welding, cold welding, brazing or laser welding.
  • the hard tube is connected to the pressure plate by flame brazing, high frequency induction welding, cold welding, brazing, and laser welding relative to the other side of the transition joint.
  • the transition joint is provided with a concave ring groove.
  • the material of the buckle sleeve is aluminum, stainless steel or other metals, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during the crimping.
  • the inner surface of the aluminum buckle sleeve is a flat structure without a ring-shaped inner convex structure. Because the material of aluminum is relatively soft, the inner surface will change with the shape of the outer surface of the transition joint during the subsequent buckle processing.
  • the outer surface of the transition joint is provided with an annular groove, and the inner surface of the buckle sleeve will form an inner convex structure following the shape of the annular groove, and the inner convex structure will be pressed into the annular groove to realize a tight connection between the buckle sleeve and the transition joint.
  • the inner surface of stainless steel or other metals is provided with a ring-shaped inner convex structure, and the buckle sleeve and the transition joint are tightly connected through the inner convex structure.
  • the buckle sleeve is radially applied to the buckle sleeve through the die on the crimping machine, and the outer diameter of the buckle sleeve is compressed to reach the extruded transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve to achieve sealing and pull-off resistance. effect.
  • the die on the crimping machine is squeezed integrally or locally along the circumferential outer wall of the buckle sleeve.
  • the present invention mainly solves the pressure bearing and high and low temperature resistance problems of the soft and hard pipe joints, and has the following advantages:
  • the inner rubber is filled with the corrugated tube and the core tube groove, thereby reducing the deformation of the corrugated tube, avoiding the generation of deformed martensite, and enhancing the pressure resistance of the hose;
  • the transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature;
  • the performance of the hose assembly is greatly improved.
  • the application can withstand the test of high-pressure working conditions and the pressure-bearing and sealing ability of the hose assembly does not decrease in high and low temperature environments;
  • Figure 1 is a schematic diagram of the structure of the hose before encapsulation
  • Figure 2 is a schematic diagram of the structure of the hose obtained after encapsulation
  • Figure 3 is a schematic diagram of the structure of the hard tube
  • Figure 4 is a schematic diagram of the connection between the hard pipe and the transition joint
  • Figure 5 is a schematic diagram of the structure before the hose and the hard pipe are connected
  • Figure 6 is a structural diagram of a flexible and hard pipe connection system suitable for high pressure
  • FIG. 7 is a schematic diagram of the connection structure of multiple hoses in Embodiment 2.
  • Figure 8 is a schematic diagram of the structure of the encapsulation after multiple hoses are connected
  • Example 9 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint before processing in Example 6;
  • Figure 10 is a partial enlarged view of Figure 9;
  • FIG. 11 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint after processing in Embodiment 6;
  • Figure 12 is a partial enlarged view of Figure 11;
  • FIG. 13 is a schematic diagram of the structure after processing the outside of the buckle sleeve in Embodiment 6;
  • Example 14 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint before processing in Example 7;
  • Figure 15 is a partial enlarged view of Figure 14;
  • FIG. 16 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint after processing in Embodiment 7;
  • Fig. 17 is a partial enlarged view of Fig. 16.
  • a flexible and hard pipe connection system suitable for high pressure including a hose, a hard pipe, a transition joint and a buckle.
  • the hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
  • the two ends of the corrugated tube are connected to the core tube by welding, riveting or rolling interference.
  • the welding methods include but are not limited to laser welding, argon arc welding, copper brazing or plasma welding.
  • hoses can be connected to each other through multiple hoses, and adjacent hoses are connected to each other through nylon traction tubes.
  • the nylon traction tube extends into the core tube mouth for interference fit connection or threaded connection, and then the overall encapsulation is performed. After the encapsulation is completed, the hose is cut into a specified length through processing, and then connected with the transition joint. This encapsulation method can realize mass continuous production.
  • the transition joint When the hose is connected to the transition joint, first remove the outer cover of the connecting end of the hose and the transition joint to expose the toothed part of the core tube, and then insert the toothed part into the transition joint.
  • the used transition joint is provided with With the concave ring groove, there is an interference or clearance fit between the hose and the transition joint.
  • the encapsulation used is a coated rubber layer.
  • the rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer.
  • the corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
  • the materials that can be used to make hard tubes include aluminum, stainless steel or other metals.
  • One end of the hard tube is connected to the transition joint by flame brazing, high frequency induction welding, cold welding, brazing or laser welding, and the other end is flame brazing, high frequency induction welding, cold welding, brazing, laser welding and pressing plate or Other connection elements are connected.
  • the material of the buckle sleeve used is aluminum, stainless steel or other metals, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping.
  • the buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to squeeze the transition joint to realize the riveting connection between the transition joint and the hose and the buckle sleeve to achieve the effect of sealing and anti-stretching.
  • the die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve.
  • the transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by
  • a flexible and hard pipe connection system suitable for high pressure includes a hose, a hard pipe 5, a transition joint 7, and a buckle 8. Its structure is shown in Figure 6.
  • the hard tube 5 in this embodiment is an aluminum hard tube, and one end is connected to the pressure plate 6 by flame brazing, and its structure is shown in FIG. 3. One end of the hard tube 5 is inserted into the transition joint 7 and connected by welding through the contact surface.
  • the welding method is flame brazing, as shown in FIG. 4.
  • the hose is composed of a core tube 1 and a corrugated tube 2 connected with a rubber covering 4, as shown in Figure 1-2, the core tube 1 is connected to both ends of the corrugated tube 2 by laser welding, and the rubber covering is used. Rubber layer.
  • the rubber layer includes an inner rubber layer wrapped around the core tube 1 and the corrugated tube 2, a reinforcing layer wrapped and braided outside the inner rubber layer, and an outer rubber layer wrapped outside the reinforcing layer.
  • the hose is cut to the specified length and then connected to the transition joint. When the hose is connected to the transition joint 7, first remove the outer cover of the connecting end of the hose and the transition joint 7 and expose the toothed part of the core tube, and then insert the toothed part into the transition joint 7.
  • the joint is provided with a concave ring groove, and there is an interference fit between the hose and the transition joint.
  • the encapsulation that constitutes the hose is a coated rubber layer.
  • the rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer.
  • the corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
  • the material of the buckle sleeve 8 used is aluminum, and one end of the buckle sleeve 8 is convex inward, and this part is embedded in the concave ring groove provided in the transition joint 7 during crimping.
  • the buckle sleeve 8 can apply radial force to the buckle sleeve through the die on the crimping machine, and the outer diameter of the buckle sleeve can be compressed to reach the squeeze transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve.
  • the crimping machine can be used for specific operations.
  • the upper die is squeezed integrally or locally along the outer wall of the buckle sleeve circumference, so as to achieve the effect of sealing and anti-stretching.
  • the transition joint 7 is integrally crimped by the buckle sleeve 8, and the buckle sleeve 7 and the core tube 1 are riveted and sealed, and finally a flexible and hard pipe connection system suitable for high pressure is formed. It can realize the conversion of different metal materials and the sealing of the crimped part and is not affected by temperature. influences.
  • the sealing performance of the high-pressure air-conditioning pipe soft and hard pipe connection sealing system produced in this embodiment is tested.
  • the burst pressure of the existing ordinary air-conditioning hose is only about 100 bar.
  • the use pressure of the technology is an order of magnitude higher than that of the existing technology.
  • its burst pressure is 340 bar, and the actual measured value of the burst pressure of the present invention has reached twice that. In this way, the present invention can be used in the air-conditioning pipelines of new energy vehicles. Because it can withstand high pressure, heat pump technology can be used for heating, thereby avoiding the use of traditional electric heating to cause electric vehicles to have a large cruising range due to power consumption. Reduce the problem.
  • a flexible and hard pipe connection system suitable for high pressure Its structure is roughly the same as that of Embodiment 1. The difference is that there are several hoses in this application, and adjacent hoses are connected to each other through nylon traction tube 3, such as As shown in Fig. 7, when connecting, the nylon traction tube extends into the core tube mouth for interference fit connection or threaded connection, and this embodiment adopts interference connection. Then the whole encapsulation is carried out. After the encapsulation is completed, the hose is cut into a specified length through processing, and then connected with the transition joint. This encapsulation method can realize mass continuous production. After the connection is completed, encapsulation is performed, and the resulting hose is shown in Figure 8.
  • a flexible and hard pipe connection system suitable for high pressure including a hose, a hard pipe, a transition joint and a buckle.
  • the hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
  • the rubber encapsulation on the outside of the hose is a covered rubber layer.
  • the rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer.
  • the corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
  • the transition joint used is provided with a recess There is a clearance fit between the ring groove, the hose and the transition joint before crimping.
  • a stainless steel tube is used as the hard tube.
  • One end of the hard tube is connected to the transition joint by high-frequency induction welding, and the other end is connected to the pressure plate by cold welding.
  • the material of the buckle sleeve used is stainless steel, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping.
  • the buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to squeeze the transition joint to realize the riveting connection between the transition joint and the hose and the buckle sleeve to achieve the effect of sealing and anti-stretching.
  • the die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve.
  • the transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature.
  • a flexible and hard pipe connection system suitable for high pressure including a hose, a hard pipe, a transition joint and a buckle.
  • the hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
  • the two ends of the corrugated tube are connected to the core tube by rolling interference.
  • the hoses can be connected to each other through multiple hoses.
  • the adjacent hoses are connected to each other through the nylon traction tube. connection.
  • the encapsulation used is a coated rubber layer.
  • the rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer.
  • the corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
  • alloy steel is used as the hard tube.
  • One end of the hard tube is connected to the transition joint by brazing, and the other end is connected to the pressure plate by laser welding.
  • the material of the buckle sleeve used is alloy steel, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping.
  • the buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to achieve the squeezing transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve to achieve the effect of sealing and anti-stretching.
  • the die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve.
  • the transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature
  • a flexible and hard pipe connection system suitable for high pressure including a hose, a hard pipe, a transition joint and a buckle.
  • the hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
  • the rubber encapsulation on the outside of the hose is a covered rubber layer.
  • the rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer.
  • the corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
  • the transition joint used is provided with a recess There is a clearance fit between the ring groove, the hose and the transition joint.
  • carbon steel is used as the hard tube.
  • One end of the hard tube is connected to the transition joint by high-frequency induction welding, and the other end is connected to the pressure plate by cold welding.
  • the material of the buckle sleeve used is carbon steel, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping.
  • the buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to achieve the squeezing transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve to achieve the effect of sealing and anti-stretching.
  • the die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve.
  • the transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature
  • a flexible and hard pipe connection system suitable for high pressure Its composition and processing technology are roughly the same as those of embodiment 1. It needs special explanation that in this embodiment, the buckle 8 is made of aluminum, and the buckle 8 is made of aluminum.
  • the inner surface has a flat structure before processing, and there is no annular convex structure, as shown in Figure 9-10. Since the material of aluminum is relatively soft, the inner surface will change with the shape of the outer surface of the transition joint during the subsequent buckle processing.
  • the outer surface of the transition joint 7 is provided with an annular groove 71, and the inner surface of the buckle 8 will change As the shape of the annular groove 71 forms an inner convex structure, the inner convex structure will be pressed into the annular groove 71 to achieve a tight connection between the buckle sleeve and the transition joint. As shown in Figure 11, the assembly is completed, and it can also be buckled. The outer surface of the sleeve 8 is crimped as needed, and the final structure is shown in Figure 12-13.
  • the buckle sleeve 8 used is made of stainless steel, and because the material is relatively hard, Therefore, it is necessary to provide a ring-shaped convex structure 81 on the inner surface of the buckle 8 before processing.
  • the transition joint 7 used in this embodiment is made of aluminum, and its surface is flat before the connection processing is shown in Figure 14- As shown in 15, through the crimping process, the buckle sleeve 8 is embedded into the outer surface of the transition joint 7, and the annular convex structure 81 provided on the inner surface of the buckle sleeve 8 will be pressed into the outer surface of the transition joint 7. A groove that matches the ring-shaped inner convex structure 81 is formed, so that the buckle sleeve 8 is tightly connected with the transition joint 7, as shown in Figs. 16-17.
  • the description with reference to the terms “one embodiment”, “example”, “specific example”, etc. means that the specific feature, structure, material, or characteristic described in combination with the embodiment or example is included in the utility model. In at least one embodiment or example.
  • the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example.
  • the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.

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Abstract

A soft and hard pipe connecting system suitable for high pressure, comprising: a soft pipe formed by connecting a core pipe (1) and a corrugated pipe (2), wherein the outside of the soft pipe is provided with a coated rubber layer (4); a hard pipe (5); a transition joint (7) connecting the soft pipe and the hard pipe; and a buckling sleeve (8) that is buckled and pressed on the outside of the soft pipe and the transition joint. The present invention can greatly improve the sealing performance between the soft pipe and the hard pipe, and solves the problems that a connection position between the soft pipe and the hard pipe cannot bear pressure, and cannot resist a high temperature and a low temperature, thereby being capable of being used under the working conditions of the high temperature, the low temperature, and the high pressure, and further being capable of being used in an air conditioner pipeline of a new energy automobile.

Description

一种适用于高压的软硬管连接系统A flexible and hard pipe connection system suitable for high pressure 技术领域Technical field
本发明涉及一种连接系统,尤其是涉及一种适用于高压的软硬管连接系统。The invention relates to a connection system, in particular to a soft and hard pipe connection system suitable for high pressure.
背景技术Background technique
随着消费者对舒适性体验的需求不断提升,国家对环境保护的日益重视,新能源电动交通已经成为一种趋势。新能源电动汽车对于续航里程要求的提高,热管理在城市电动交通的普及、电池寿命的延长、续航能力的提升和驱动系统性能改善上起着关键的作用。As consumers' demand for comfort experience continues to increase, and the country is paying increasing attention to environmental protection, new energy electric transportation has become a trend. New energy electric vehicles have a key role in improving the driving range requirements of electric vehicles. Thermal management plays a key role in the popularization of urban electric transportation, the extension of battery life, the improvement of endurance and the improvement of drive system performance.
目前热泵空调是纯电动汽车制热有效解决方案。在动力电池没有突破性进展的情况下要保证低能耗制热,热泵空调是为数不多的可行技术,效能系数比PTC加热高出很多,可以有效延长续航里程。At present, the heat pump air conditioner is an effective solution for the heating of pure electric vehicles. In the absence of breakthroughs in power batteries, low energy consumption heating must be ensured. Heat pump air conditioning is one of the few feasible technologies. The efficiency coefficient is much higher than that of PTC heating, which can effectively extend the cruising range.
传统空调制冷剂为R134a,空调系统压力根据工况可分为高压、低压两种,其中:高压13bar左右,低压1bar-3bar。所以R134a只是作为向环保产品过渡中的替代品,全面淘汰只是时间问题。热泵空调制冷剂采用的是R744(CO2)二氧化碳制冷剂,高压管工作压力170bar,极限高温气候条件下管路内最高压力可达300bar。低压管工作压力130bar,同理,在极限高温气候条件下管路内压强也会大幅上升。同时工作温度最低-40℃,最高180℃。因此传统汽车空调软管总成无法承受环境温度-40℃至180℃,系统压力130-170bar(极限压力300bar)的要求。如果无法承受高温高压的话,在新能源汽车中使用时,只能采用电热丝进行空调加热,无法采用热泵技术进行制热。采用电热丝进行加热将大大降低汽车的续航里程;若全部用硬管连接,虽然可以解决管路的密封问题,但是由于汽车内部空间的局限性,无法全部采用硬管,必须采用软管和硬管结合的管路总成。因此,提供一种能够使用二氧化碳冷媒、适应高低温交变以及高压工况的空调管路,需要严格确保连接件的密封性以适应高低温、高压气氛,这是现在亟待解决的技术问题。The traditional air-conditioning refrigerant is R134a, and the air-conditioning system pressure can be divided into high pressure and low pressure according to the working conditions, among which: high pressure is about 13bar and low pressure is 1bar-3bar. Therefore, R134a is only used as a substitute in the transition to environmentally friendly products, and it is only a matter of time before it is completely eliminated. The heat pump air-conditioning refrigerant uses R744 (CO2) carbon dioxide refrigerant. The working pressure of the high-pressure pipe is 170bar, and the maximum pressure in the pipe can reach 300bar under extreme high temperature climatic conditions. The working pressure of the low-pressure pipe is 130bar. Similarly, the pressure inside the pipe will also rise sharply under extreme high temperature climate conditions. At the same time, the lowest working temperature is -40℃, and the highest is 180℃. Therefore, the traditional automotive air conditioning hose assembly cannot withstand the ambient temperature of -40°C to 180°C and the system pressure of 130-170bar (the ultimate pressure of 300bar). If it cannot withstand high temperature and high pressure, when used in new energy vehicles, only electric heating wires can be used for air conditioning heating, and heat pump technology cannot be used for heating. The use of electric heating wires for heating will greatly reduce the car’s cruising range; if all connections are made with hard pipes, although the sealing problem of the pipeline can be solved, due to the limitation of the car’s internal space, hard pipes cannot be used completely, and hoses and hard pipes must be used. The pipe assembly of the pipe combination. Therefore, to provide an air-conditioning pipeline that can use carbon dioxide refrigerant and adapt to high and low temperature alternating and high pressure working conditions, it is necessary to strictly ensure the tightness of the connector to adapt to the high and low temperature and high pressure atmosphere. This is a technical problem that needs to be solved urgently.
中国专利CN102478139B公开了一种导管接头,包括软质管、硬质管和套管。硬质管包括插入部,插入部从软质管的端部插入软质管的内部。套管配置 在插入部和软质管的径向外部,并将软质管压向插入部。插入部包括设置在插入部的外表面上的波纹面和设置在位于插入部的顶端侧的外表面上的柱面。套管包括第一小直径部和第二小直径部,第一小直径部配置在波纹面的径向外部并将软质管压向波纹面,第二小直径部设置在柱面的径向外部并将软质管压向柱面。虽然该专利也可以实现软硬管之间的连接,但是该种导管接头无法在高压条件下使用,因此无法应用于新能源电动汽车中。Chinese patent CN102478139B discloses a pipe joint including a soft pipe, a hard pipe and a sleeve. The hard tube includes an insertion part that is inserted into the soft tube from the end of the soft tube. The sleeve is arranged radially outside the insertion part and the soft tube, and presses the soft tube toward the insertion part. The insertion portion includes a corrugated surface provided on the outer surface of the insertion portion and a cylindrical surface provided on the outer surface on the tip side of the insertion portion. The sleeve includes a first small diameter part and a second small diameter part. The first small diameter part is arranged radially outside the corrugated surface and presses the soft tube against the corrugated surface, and the second small diameter part is arranged in the radial direction of the cylindrical surface. Externally and press the flexible tube to the cylindrical surface. Although this patent can also realize the connection between soft and hard pipes, this kind of pipe joint cannot be used under high pressure conditions, so it cannot be used in new energy electric vehicles.
发明内容Summary of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种适用于高压的软硬管连接系统,解决了软硬管连接处的无法承压、耐高低温的问题。The purpose of the present invention is to overcome the above-mentioned defects in the prior art and provide a flexible and hard pipe connection system suitable for high pressure, which solves the problem of the inability to bear pressure and resistance to high and low temperatures at the connection of the flexible and hard pipes.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种适用于高压的软硬管连接系统,包括:A flexible and hard pipe connection system suitable for high pressure, including:
由芯管与波纹管连接构成,外部设有包胶的软管,It is composed of a core tube connected with a corrugated tube, and a rubberized hose is provided on the outside.
硬管,Hard tube,
连接所述软管及所述硬管的过渡接头,A transition joint connecting the hose and the hard tube,
扣压在所述软管及所述过渡接头外的扣套。A buckle sleeve crimped on the outside of the hose and the transition joint.
所述波纹管的两端通过焊接、铆压或滚压过盈连接所述芯管。The two ends of the corrugated tube are connected to the core tube by welding, riveting or rolling interference.
所述焊接包括激光焊接、氩弧焊接、铜钎焊或等离子焊接。The welding includes laser welding, argon arc welding, copper brazing or plasma welding.
为了满足软管制作连续生产需要,所述软管设有数根,相邻软管之间经尼龙牵引管相互经包胶连接。In order to meet the requirements of continuous production of hoses, the hoses are provided with several hoses, and adjacent hoses are connected with each other through a nylon traction tube through a rubber coating.
所述尼龙牵引管伸入到所述芯管口部过盈配合连接或螺纹连接。The nylon traction tube extends into the mouth of the core tube for interference fit connection or threaded connection.
所述软管完成包胶后通过加工截取成规定长度的软管,然后与所述过渡接头连接。After the hose is encapsulated, it is cut into a hose with a specified length through processing, and then connected with the transition joint.
所述软管通过加工将软管外侧包胶去除并露出芯管齿状部分。The hose is processed to remove the rubber on the outside of the hose and expose the toothed part of the core tube.
所述软管露出的芯管齿状部分插入所述过渡接头呈过盈或间隙配合。The exposed core tube tooth part of the hose is inserted into the transition joint to form an interference or clearance fit.
所述包胶为包覆的橡胶层。The encapsulation is a coated rubber layer.
所述橡胶层包括:包在所述芯管与所述波纹管外的橡胶内层、缠绕编织在所述橡胶内层外的增强层、包在所述增强层外的橡胶外层。The rubber layer includes: an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wound and braided outside the inner rubber layer, and an outer rubber layer wrapped outside the reinforcing layer.
所述硬管材料为铝、不锈钢或其他金属。The hard tube material is aluminum, stainless steel or other metals.
所述硬管经火焰钎焊、高频感应焊接、冷焊、钎焊或激光焊与所述过渡接头连接。The hard tube is connected with the transition joint by flame brazing, high frequency induction welding, cold welding, brazing or laser welding.
所述硬管相对于连接所述过渡接头的另一侧经火焰钎焊、高频感应焊接、冷焊、钎焊、激光焊与压板连接。The hard tube is connected to the pressure plate by flame brazing, high frequency induction welding, cold welding, brazing, and laser welding relative to the other side of the transition joint.
所述过渡接头设有内凹的环槽。The transition joint is provided with a concave ring groove.
所述扣套的材料为铝、不锈钢或其他金属,扣套一端内凸,该部位在扣压时嵌入过渡接头内凹环槽。The material of the buckle sleeve is aluminum, stainless steel or other metals, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during the crimping.
铝制扣套的内表面为平整结构,不设置环状内凸结构,由于铝材的材质比较软,因此在后续进行卡扣加工时,内表面会随着过渡接头的外表面的形状变化,过渡接头的外表面设有环形槽,扣套的内表面会随着环形槽的形状形成内凸结构,该内凸结构会压入到环形槽中,从而实现扣套和过渡接头的紧密连接。The inner surface of the aluminum buckle sleeve is a flat structure without a ring-shaped inner convex structure. Because the material of aluminum is relatively soft, the inner surface will change with the shape of the outer surface of the transition joint during the subsequent buckle processing. The outer surface of the transition joint is provided with an annular groove, and the inner surface of the buckle sleeve will form an inner convex structure following the shape of the annular groove, and the inner convex structure will be pressed into the annular groove to realize a tight connection between the buckle sleeve and the transition joint.
不锈钢或其他金属的内表面设置环状内凸结构,通过内凸结构实现扣套和过渡接头的紧密连接。The inner surface of stainless steel or other metals is provided with a ring-shaped inner convex structure, and the buckle sleeve and the transition joint are tightly connected through the inner convex structure.
所述扣套通过扣压机上的模具对扣套径向施力,通过压缩扣套外径达到挤压过渡接头实现过渡接头与芯管、扣套的铆合连接,达到密封及抗拉脱的效果。The buckle sleeve is radially applied to the buckle sleeve through the die on the crimping machine, and the outer diameter of the buckle sleeve is compressed to reach the extruded transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve to achieve sealing and pull-off resistance. effect.
所述扣压机上的模具沿扣套圆周外壁整体挤压或有针对性的局部挤压。The die on the crimping machine is squeezed integrally or locally along the circumferential outer wall of the buckle sleeve.
与现有技术相比,本发明主要解决了软硬管连接处的承压、耐高低温问题,具有以下优点:Compared with the prior art, the present invention mainly solves the pressure bearing and high and low temperature resistance problems of the soft and hard pipe joints, and has the following advantages:
1、通过将波纹管与芯管焊接以提升密封可靠性;1. Improve the reliability of the seal by welding the corrugated tube and the core tube;
2、通过将波纹管与芯管组件相互牵引连续包胶方式,从而能够实现大批量连续生产;2. Continuously encapsulating the corrugated tube and core tube assembly by pulling each other to achieve mass continuous production;
3、通过将波纹管与芯管组件整体包胶,内层橡胶充填波纹管及芯管凹槽,进而减少波纹管形变避免形变马氏体产生,增强软管耐压性;3. By encapsulating the corrugated tube and the core tube assembly as a whole, the inner rubber is filled with the corrugated tube and the core tube groove, thereby reducing the deformation of the corrugated tube, avoiding the generation of deformed martensite, and enhancing the pressure resistance of the hose;
4、过渡接头通过扣套整体扣压与扣套和芯管铆压密封连接,实现不同金属材质硬管转换及扣压部位密封并不受温度影响;4. The transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature;
5、通过采用上述综合技术方案,大大提升了软管总成性能,本申请能承受高压工况考验且在高低温环境下软管总成承压密封能力不下降;5. By adopting the above-mentioned comprehensive technical solution, the performance of the hose assembly is greatly improved. The application can withstand the test of high-pressure working conditions and the pressure-bearing and sealing ability of the hose assembly does not decrease in high and low temperature environments;
6、本设计管路整体环境完全类似高压容器,每个环节承压均匀,从而使工作介质不会与橡胶件接触,不会产生材料屈服导致产生泄漏。6. The overall environment of the pipeline in this design is completely similar to a high-pressure vessel, and each link bears the pressure evenly, so that the working medium will not contact the rubber parts, and the material will not yield and cause leakage.
附图说明Description of the drawings
图1为包胶处理前的软管的结构示意图;Figure 1 is a schematic diagram of the structure of the hose before encapsulation;
图2为包胶处理后得到的软管的结构示意图;Figure 2 is a schematic diagram of the structure of the hose obtained after encapsulation;
图3为硬管的结构示意图;Figure 3 is a schematic diagram of the structure of the hard tube;
图4为硬管与过渡接头连接的结构示意图;Figure 4 is a schematic diagram of the connection between the hard pipe and the transition joint;
图5为软管与硬管连接前的结构示意图;Figure 5 is a schematic diagram of the structure before the hose and the hard pipe are connected;
图6为适用于高压的软硬管连接系统的结构示意图;Figure 6 is a structural diagram of a flexible and hard pipe connection system suitable for high pressure;
图7为实施例2中多根软管的连接结构示意图;7 is a schematic diagram of the connection structure of multiple hoses in Embodiment 2;
图8为多根软管连接后包胶的结构示意图;Figure 8 is a schematic diagram of the structure of the encapsulation after multiple hoses are connected;
图9为实施例6加工前的扣套与过渡接头的连接结构示意图;9 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint before processing in Example 6;
图10为图9中的局部放大图;Figure 10 is a partial enlarged view of Figure 9;
图11为实施例6加工后的扣套与过渡接头的连接结构示意图;11 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint after processing in Embodiment 6;
图12为图11中的局部放大图;Figure 12 is a partial enlarged view of Figure 11;
图13为实施例6中对扣套外部进行加工处理后的结构示意图;13 is a schematic diagram of the structure after processing the outside of the buckle sleeve in Embodiment 6;
图14为实施例7加工前的扣套与过渡接头的连接结构示意图;14 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint before processing in Example 7;
图15为图14中的局部放大图;Figure 15 is a partial enlarged view of Figure 14;
图16为实施例7加工后的扣套与过渡接头的连接结构示意图;16 is a schematic diagram of the connection structure between the buckle sleeve and the transition joint after processing in Embodiment 7;
图17为图16中的局部放大图。Fig. 17 is a partial enlarged view of Fig. 16.
图中,1-芯管、2-波纹管、3-尼龙牵引管、4-包胶、5-硬管、6-压板、7-过渡接头、71-环形槽、8-扣套、81-环状内凸结构。In the picture, 1-core tube, 2-corrugated tube, 3-nylon traction tube, 4-coated rubber, 5-hard tube, 6-pressure plate, 7-transition joint, 71-annular groove, 8-buckle sleeve, 81- Annular convex structure.
具体实施方式detailed description
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be pointed out that for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
一种适用于高压的软硬管连接系统,包括软管、硬管、过渡接头以及扣套,其中,软管由芯管与波纹管连接构成,外部设有包胶;硬管和软管经过渡接头 进行连接;在软管及过渡接头外还套设有扣套。A flexible and hard pipe connection system suitable for high pressure, including a hose, a hard pipe, a transition joint and a buckle. The hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
在构成软管时,波纹管的两端通过焊接、铆压或滚压过盈连接芯管,可以采用的焊接方式包括但不限于激光焊接、氩弧焊接、铜钎焊或等离子焊接。通过采用上述连接方式,很好的提升了密封可靠性。When forming the hose, the two ends of the corrugated tube are connected to the core tube by welding, riveting or rolling interference. The welding methods that can be used include but are not limited to laser welding, argon arc welding, copper brazing or plasma welding. By adopting the above-mentioned connection method, the sealing reliability is well improved.
为了满足软管制作连续生产需要,软管可以通过多根相互进行连接,相邻软管之间经尼龙牵引管相互连接。连接时,尼龙牵引管伸入到芯管口部过盈配合连接或螺纹连接,然后再进行整体包胶,完成包胶后通过加工截取成规定长度的软管,然后与过渡接头连接。该种包胶的方式,可以可实现大批量连续生产。In order to meet the needs of continuous production of hoses, hoses can be connected to each other through multiple hoses, and adjacent hoses are connected to each other through nylon traction tubes. When connecting, the nylon traction tube extends into the core tube mouth for interference fit connection or threaded connection, and then the overall encapsulation is performed. After the encapsulation is completed, the hose is cut into a specified length through processing, and then connected with the transition joint. This encapsulation method can realize mass continuous production.
软管在与过渡接头进行连接时,首先将软管与过渡接头的连接端的外侧包胶去除并露出芯管齿状部分,然后将该齿状部分插入到过渡接头内,使用的过渡接头设有内凹的环槽,软管与过渡接头之间呈过盈或间隙配合。When the hose is connected to the transition joint, first remove the outer cover of the connecting end of the hose and the transition joint to expose the toothed part of the core tube, and then insert the toothed part into the transition joint. The used transition joint is provided with With the concave ring groove, there is an interference or clearance fit between the hose and the transition joint.
使用的包胶为包覆的橡胶层。其中橡胶层包括包在芯管与波纹管外的橡胶内层、缠绕编织在橡胶内层外的增强层、包在增强层外的橡胶外层。波纹管与芯管组件整体包胶,内层橡胶充填波纹管及芯管凹槽,减少波纹管形变避免形变马氏体产生,从而增强软管耐压性。The encapsulation used is a coated rubber layer. The rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer. The corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
可以用来制作硬管的材料包括铝、不锈钢或其他金属。硬管的一端经火焰钎焊、高频感应焊接、冷焊、钎焊或激光焊与过渡接头连接,另一端经火焰钎焊、高频感应焊接、冷焊、钎焊、激光焊与压板或其他连接元件连接。The materials that can be used to make hard tubes include aluminum, stainless steel or other metals. One end of the hard tube is connected to the transition joint by flame brazing, high frequency induction welding, cold welding, brazing or laser welding, and the other end is flame brazing, high frequency induction welding, cold welding, brazing, laser welding and pressing plate or Other connection elements are connected.
使用的扣套的材料为铝、不锈钢或其他金属,扣套一端内凸,该部位在扣压时嵌入过渡接头内凹环槽。扣套通过扣压机上的模具对扣套径向施力,通过压缩扣套外径达到挤压过渡接头实现过渡接头与软管、扣套的铆合连接,达到密封及抗拉脱的效果。可以利用扣压机上的模具沿扣套圆周外壁整体挤压或有针对性的局部挤压。过渡接头通过扣套整体扣压与扣套和芯管铆压密封连接,从而能够实现不同金属材质硬管转换及扣压部位密封并不受温度影响。The material of the buckle sleeve used is aluminum, stainless steel or other metals, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping. The buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to squeeze the transition joint to realize the riveting connection between the transition joint and the hose and the buckle sleeve to achieve the effect of sealing and anti-stretching. The die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve. The transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature.
以下是更加详细的实施案例,通过以下实施案例进一步说明本发明的技术方案以及所能够获得的技术效果。The following are more detailed implementation cases, and the technical solutions of the present invention and the technical effects that can be obtained are further explained through the following implementation cases.
实施例1Example 1
一种适用于高压的软硬管连接系统,包括软管、硬管5、过渡接头7、扣套 8,其结构如图6所示。A flexible and hard pipe connection system suitable for high pressure includes a hose, a hard pipe 5, a transition joint 7, and a buckle 8. Its structure is shown in Figure 6.
本实施例中的硬管5采用铝硬管,一端经火焰钎焊与压板6连接,其结构如图3所示。硬管5的一端插入过渡接头7内,经接触面焊接连接,焊接的方式为火焰钎焊,如图4所示。The hard tube 5 in this embodiment is an aluminum hard tube, and one end is connected to the pressure plate 6 by flame brazing, and its structure is shown in FIG. 3. One end of the hard tube 5 is inserted into the transition joint 7 and connected by welding through the contact surface. The welding method is flame brazing, as shown in FIG. 4.
软管由芯管1与波纹管2连接构成,外部设有包胶4,如图1-2所示,芯管1通过激光焊接连接在波纹管2的两端,使用的包胶为包覆的橡胶层。橡胶层包括包在芯管1与波纹管2外的橡胶内层、缠绕编织在橡胶内层外的增强层、包在增强层外的橡胶外层。软管截取成规定长度后与过渡接头连接。软管在与过渡接头7进行连接时,首先将软管与过渡接头7的连接端的外侧包胶去除并露出芯管齿状部分,然后将该齿状部分插入到过渡接头7内,使用的过渡接头设有内凹的环槽,软管与过渡接头之间呈过盈配合。The hose is composed of a core tube 1 and a corrugated tube 2 connected with a rubber covering 4, as shown in Figure 1-2, the core tube 1 is connected to both ends of the corrugated tube 2 by laser welding, and the rubber covering is used. Rubber layer. The rubber layer includes an inner rubber layer wrapped around the core tube 1 and the corrugated tube 2, a reinforcing layer wrapped and braided outside the inner rubber layer, and an outer rubber layer wrapped outside the reinforcing layer. The hose is cut to the specified length and then connected to the transition joint. When the hose is connected to the transition joint 7, first remove the outer cover of the connecting end of the hose and the transition joint 7 and expose the toothed part of the core tube, and then insert the toothed part into the transition joint 7. The joint is provided with a concave ring groove, and there is an interference fit between the hose and the transition joint.
构成软管的包胶为包覆的橡胶层。其中橡胶层包括包在芯管与波纹管外的橡胶内层、缠绕编织在橡胶内层外的增强层、包在增强层外的橡胶外层。波纹管与芯管组件整体包胶,内层橡胶充填波纹管及芯管凹槽,减少波纹管形变避免形变马氏体产生,从而增强软管耐压性。The encapsulation that constitutes the hose is a coated rubber layer. The rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer. The corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
使用的扣套8的材料为铝,扣套8一端内凸,该部位在扣压时嵌入过渡接头7内设置的内凹环槽中。扣套8可以通过扣压机上的模具对扣套径向施力,通过压缩扣套外径达到挤压过渡接头实现过渡接头与芯管、扣套的铆合连接,具体操作时可以利用扣压机上的模具沿扣套圆周外壁整体挤压或有针对性的局部挤压,从而能够达到密封及抗拉脱的效果。The material of the buckle sleeve 8 used is aluminum, and one end of the buckle sleeve 8 is convex inward, and this part is embedded in the concave ring groove provided in the transition joint 7 during crimping. The buckle sleeve 8 can apply radial force to the buckle sleeve through the die on the crimping machine, and the outer diameter of the buckle sleeve can be compressed to reach the squeeze transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve. The crimping machine can be used for specific operations. The upper die is squeezed integrally or locally along the outer wall of the buckle sleeve circumference, so as to achieve the effect of sealing and anti-stretching.
过渡接头7通过扣套8整体扣压,扣套7和芯管1铆压密封连接,最终形成适用于高压的软硬管连接系统,能够实现不同金属材质硬管转换及扣压部位密封并不受温度影响。The transition joint 7 is integrally crimped by the buckle sleeve 8, and the buckle sleeve 7 and the core tube 1 are riveted and sealed, and finally a flexible and hard pipe connection system suitable for high pressure is formed. It can realize the conversion of different metal materials and the sealing of the crimped part and is not affected by temperature. influences.
对本实施例制作得到的高压空调管路软硬管连接密封系统进行密封性能测试,在爆破压力达到780bar时,仍然可以使用没有发生泄漏,现有普通空调软管的爆破压力只有100bar左右,本申请的使用压力比现有技术提升了一个数量级。现有R744空调管路的技术要求中,其爆破压力340bar,本发明的爆破压力实测值已达到其两倍。这样本发明就可以在新能源汽车的空调管路中使用,由于可以承受高压,因此可以利用热泵技术进行制热,从而避免了使用传统电 加热形式制热时由于耗电导致电动汽车续航里程大大降低的问题。The sealing performance of the high-pressure air-conditioning pipe soft and hard pipe connection sealing system produced in this embodiment is tested. When the burst pressure reaches 780 bar, it can still be used without leakage. The burst pressure of the existing ordinary air-conditioning hose is only about 100 bar. This application The use pressure of the technology is an order of magnitude higher than that of the existing technology. Among the technical requirements of the existing R744 air-conditioning pipeline, its burst pressure is 340 bar, and the actual measured value of the burst pressure of the present invention has reached twice that. In this way, the present invention can be used in the air-conditioning pipelines of new energy vehicles. Because it can withstand high pressure, heat pump technology can be used for heating, thereby avoiding the use of traditional electric heating to cause electric vehicles to have a large cruising range due to power consumption. Reduce the problem.
实施例2Example 2
一种适用于高压的软硬管连接系统,其结构与实施例1大致相同,不同之处在于,本申请中软管设有数根,相邻软管之间经尼龙牵引管3相互连接,如图7所示,连接时,尼龙牵引管伸入到芯管口部过盈配合连接或螺纹连接,本实施例采用过盈连接。然后再进行整体包胶,完成包胶后通过加工截取成规定长度的软管,然后与过渡接头连接。该种包胶的方式,可以可实现大批量连续生产。连接完成后再进行包胶处理,得到的软管如图8所示。A flexible and hard pipe connection system suitable for high pressure. Its structure is roughly the same as that of Embodiment 1. The difference is that there are several hoses in this application, and adjacent hoses are connected to each other through nylon traction tube 3, such as As shown in Fig. 7, when connecting, the nylon traction tube extends into the core tube mouth for interference fit connection or threaded connection, and this embodiment adopts interference connection. Then the whole encapsulation is carried out. After the encapsulation is completed, the hose is cut into a specified length through processing, and then connected with the transition joint. This encapsulation method can realize mass continuous production. After the connection is completed, encapsulation is performed, and the resulting hose is shown in Figure 8.
实施例3Example 3
一种适用于高压的软硬管连接系统,包括软管、硬管、过渡接头以及扣套,其中,软管由芯管与波纹管连接构成,外部设有包胶;硬管和软管经过渡接头进行连接;在软管及过渡接头外还套设有扣套。A flexible and hard pipe connection system suitable for high pressure, including a hose, a hard pipe, a transition joint and a buckle. The hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
在构成软管时,波纹管的两端通过铆压连接芯管,很好的提升了密封可靠性。软管外侧的包胶为包覆的橡胶层。其中橡胶层包括包在芯管与波纹管外的橡胶内层、缠绕编织在橡胶内层外的增强层、包在增强层外的橡胶外层。波纹管与芯管组件整体包胶,内层橡胶充填波纹管及芯管凹槽,减少波纹管形变避免形变马氏体产生,从而增强软管耐压性。When forming the hose, the two ends of the corrugated tube are connected to the core tube by riveting, which greatly improves the reliability of the seal. The rubber encapsulation on the outside of the hose is a covered rubber layer. The rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer. The corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
软管在与过渡接头进行连接时,首先将软管与过渡接头的连接端的外侧包胶去除并露出芯管齿状部分,然后将该部分插入到过渡接头内,使用的过渡接头设有内凹的环槽,软管与过渡接头之间在扣压前呈间隙配合。When the hose is connected to the transition joint, first remove the outer cover of the connecting end of the hose and the transition joint to expose the toothed part of the core tube, and then insert this part into the transition joint. The transition joint used is provided with a recess There is a clearance fit between the ring groove, the hose and the transition joint before crimping.
本实施例中采用不锈钢管作为硬管。硬管的一端经高频感应焊接与过渡接头连接,另一端经冷焊与压板连接。In this embodiment, a stainless steel tube is used as the hard tube. One end of the hard tube is connected to the transition joint by high-frequency induction welding, and the other end is connected to the pressure plate by cold welding.
使用的扣套的材料为不锈钢,扣套一端内凸,该部位在扣压时嵌入过渡接头内凹环槽。扣套通过扣压机上的模具对扣套径向施力,通过压缩扣套外径达到挤压过渡接头实现过渡接头与软管、扣套的铆合连接,达到密封及抗拉脱的效果。可以利用扣压机上的模具沿扣套圆周外壁整体挤压或有针对性的局部挤压。过渡接头通过扣套整体扣压与扣套和芯管铆压密封连接,从而能够实现不同金属材质硬管转换及扣压部位密封并不受温度影响。The material of the buckle sleeve used is stainless steel, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping. The buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to squeeze the transition joint to realize the riveting connection between the transition joint and the hose and the buckle sleeve to achieve the effect of sealing and anti-stretching. The die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve. The transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature.
实施例4Example 4
一种适用于高压的软硬管连接系统,包括软管、硬管、过渡接头以及扣套,其中,软管由芯管与波纹管连接构成,外部设有包胶;硬管和软管经过渡接头进行连接;在软管及过渡接头外还套设有扣套。A flexible and hard pipe connection system suitable for high pressure, including a hose, a hard pipe, a transition joint and a buckle. The hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
在构成软管时,波纹管的两端通过滚压过盈连接芯管,为了满足软管制作连续生产需要,软管可以通过多根相互进行连接,相邻软管之间经尼龙牵引管相互连接。软管在与过渡接头进行连接时,首先将软管与过渡接头的连接端的外侧包胶去除并露出芯管齿状部分,然后将该部分插入到过渡接头内,使用的过渡接头设有内凹的环槽,软管与过渡接头之间呈过盈配合。When forming the hose, the two ends of the corrugated tube are connected to the core tube by rolling interference. In order to meet the needs of continuous production of the hose, the hoses can be connected to each other through multiple hoses. The adjacent hoses are connected to each other through the nylon traction tube. connection. When the hose is connected to the transition joint, first remove the outer cover of the connecting end of the hose and the transition joint to expose the toothed part of the core tube, and then insert this part into the transition joint. The transition joint used is provided with a recess There is an interference fit between the ring groove, the hose and the transition joint.
使用的包胶为包覆的橡胶层。其中橡胶层包括包在芯管与波纹管外的橡胶内层、缠绕编织在橡胶内层外的增强层、包在增强层外的橡胶外层。波纹管与芯管组件整体包胶,内层橡胶充填波纹管及芯管凹槽,减少波纹管形变避免形变马氏体产生,从而增强软管耐压性。The encapsulation used is a coated rubber layer. The rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer. The corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
本实施例中采用合金钢作为硬管。硬管的一端经钎焊与过渡接头连接,另一端经激光焊与压板连接。In this embodiment, alloy steel is used as the hard tube. One end of the hard tube is connected to the transition joint by brazing, and the other end is connected to the pressure plate by laser welding.
使用的扣套的材料为合金钢,扣套一端内凸,该部位在扣压时嵌入过渡接头内凹环槽。扣套通过扣压机上的模具对扣套径向施力,通过压缩扣套外径达到挤压过渡接头实现过渡接头与芯管、扣套的铆合连接,达到密封及抗拉脱的效果。可以利用扣压机上的模具沿扣套圆周外壁整体挤压或有针对性的局部挤压。过渡接头通过扣套整体扣压与扣套和芯管铆压密封连接,从而能够实现不同金属材质硬管转换及扣压部位密封并不受温度影响。The material of the buckle sleeve used is alloy steel, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping. The buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to achieve the squeezing transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve to achieve the effect of sealing and anti-stretching. The die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve. The transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature.
实施例5Example 5
一种适用于高压的软硬管连接系统,包括软管、硬管、过渡接头以及扣套,其中,软管由芯管与波纹管连接构成,外部设有包胶;硬管和软管经过渡接头进行连接;在软管及过渡接头外还套设有扣套。A flexible and hard pipe connection system suitable for high pressure, including a hose, a hard pipe, a transition joint and a buckle. The hose is composed of a core pipe and a corrugated pipe connected with a rubber encapsulation; the hard pipe and the hose pass through The cross joint is connected; the hose and the transition joint are also sleeved with a buckle sleeve.
在构成软管时,波纹管的两端通过氩弧焊接芯管,很好的提升了密封可靠性。软管外侧的包胶为包覆的橡胶层。其中橡胶层包括包在芯管与波纹管外的橡胶内层、缠绕编织在橡胶内层外的增强层、包在增强层外的橡胶外层。波纹管与芯管组件整体包胶,内层橡胶充填波纹管及芯管凹槽,减少波纹管形变避免形变马氏体产生,从而增强软管耐压性。When forming the hose, the two ends of the corrugated tube are welded to the core tube by argon arc, which greatly improves the reliability of the seal. The rubber encapsulation on the outside of the hose is a covered rubber layer. The rubber layer includes an inner rubber layer wrapped around the core tube and the corrugated tube, a reinforcing layer wrapped and braided outside the rubber inner layer, and an outer rubber layer wrapped outside the reinforcing layer. The corrugated tube and the core tube assembly are integrally encapsulated, and the inner layer of rubber is filled with the corrugated tube and the core tube groove to reduce the deformation of the corrugated tube and avoid the generation of deformed martensite, thereby enhancing the pressure resistance of the hose.
软管在与过渡接头进行连接时,首先将软管与过渡接头的连接端的外侧包胶去除并露出芯管齿状部分,然后将该部分插入到过渡接头内,使用的过渡接头设有内凹的环槽,软管与过渡接头之间呈间隙配合。When the hose is connected to the transition joint, first remove the outer cover of the connecting end of the hose and the transition joint to expose the toothed part of the core tube, and then insert this part into the transition joint. The transition joint used is provided with a recess There is a clearance fit between the ring groove, the hose and the transition joint.
本实施例中采用碳素钢作为硬管。硬管的一端经高频感应焊接与过渡接头连接,另一端经冷焊与压板连接。In this embodiment, carbon steel is used as the hard tube. One end of the hard tube is connected to the transition joint by high-frequency induction welding, and the other end is connected to the pressure plate by cold welding.
使用的扣套的材料为碳素钢,扣套一端内凸,该部位在扣压时嵌入过渡接头内凹环槽。扣套通过扣压机上的模具对扣套径向施力,通过压缩扣套外径达到挤压过渡接头实现过渡接头与芯管、扣套的铆合连接,达到密封及抗拉脱的效果。可以利用扣压机上的模具沿扣套圆周外壁整体挤压或有针对性的局部挤压。过渡接头通过扣套整体扣压与扣套和芯管铆压密封连接,从而能够实现不同金属材质硬管转换及扣压部位密封并不受温度影响。The material of the buckle sleeve used is carbon steel, and one end of the buckle sleeve is convex inward, and this part is inserted into the concave ring groove of the transition joint during crimping. The buckle sleeve applies radial force to the buckle sleeve through the mold on the crimping machine, and the outer diameter of the buckle sleeve is compressed to achieve the squeezing transition joint to realize the riveting connection between the transition joint and the core tube and the buckle sleeve to achieve the effect of sealing and anti-stretching. The die on the crimping machine can be used for overall extrusion or targeted partial extrusion along the outer circumferential wall of the buckle sleeve. The transition joint is connected with the buckle sleeve and the core tube through the integral crimping of the buckle sleeve, so as to realize the conversion of hard pipes of different metal materials and the sealing of the crimping part without being affected by temperature.
实施例6Example 6
一种适用于高压的软硬管连接系统,其构成和加工的工艺与实施例1大致相同,需要特殊说明的是,本实施例中,采用的扣套8为铝制材料,扣套8的内表面在加工前为平整结构,不设置环状内凸结构,如图9-10所示。由于铝材的材质比较软,因此在后续进行卡扣加工时,内表面会随着过渡接头的外表面的形状变化,过渡接头7的外表面设有环形槽71,扣套8的内表面会随着环形槽71的形状形成内凸结构,该内凸结构会压入到环形槽71中,从而实现扣套和过渡接头的紧密连接,如图11所示,完成组装,另外还可以对扣套8的外表面根据需要进行扣压加工,最终得到的结构如图12-13所示。A flexible and hard pipe connection system suitable for high pressure. Its composition and processing technology are roughly the same as those of embodiment 1. It needs special explanation that in this embodiment, the buckle 8 is made of aluminum, and the buckle 8 is made of aluminum. The inner surface has a flat structure before processing, and there is no annular convex structure, as shown in Figure 9-10. Since the material of aluminum is relatively soft, the inner surface will change with the shape of the outer surface of the transition joint during the subsequent buckle processing. The outer surface of the transition joint 7 is provided with an annular groove 71, and the inner surface of the buckle 8 will change As the shape of the annular groove 71 forms an inner convex structure, the inner convex structure will be pressed into the annular groove 71 to achieve a tight connection between the buckle sleeve and the transition joint. As shown in Figure 11, the assembly is completed, and it can also be buckled. The outer surface of the sleeve 8 is crimped as needed, and the final structure is shown in Figure 12-13.
实施例7Example 7
一种适用于高压的软硬管连接系统,其构成和加工的工艺与实施例1大致相同,需要特殊说明的是,本实施例中,采用的扣套8为不锈钢材质,由于材质比较坚硬,因此在进行加工前就需要在扣套8的内表面设置环状内凸结构81,本实施例中采用的过渡接头7为铝制材料,在进行连接加工前其表面是平整的如图14-15所示,通过扣压加工,扣套8嵌入到过渡接头7的外表面,并且在扣套8内表面设置的环状内凸结构81会压入到过渡接头7的外表面,在其外表面形成与环状内凸结构81相匹配的凹槽,这样扣套8就实现了与过渡接头7之间的紧密连接,如图16-17所示。A flexible and hard pipe connection system suitable for high pressure. Its composition and processing technology are roughly the same as those of Embodiment 1. It needs special explanation that in this embodiment, the buckle sleeve 8 used is made of stainless steel, and because the material is relatively hard, Therefore, it is necessary to provide a ring-shaped convex structure 81 on the inner surface of the buckle 8 before processing. The transition joint 7 used in this embodiment is made of aluminum, and its surface is flat before the connection processing is shown in Figure 14- As shown in 15, through the crimping process, the buckle sleeve 8 is embedded into the outer surface of the transition joint 7, and the annular convex structure 81 provided on the inner surface of the buckle sleeve 8 will be pressed into the outer surface of the transition joint 7. A groove that matches the ring-shaped inner convex structure 81 is formed, so that the buckle sleeve 8 is tightly connected with the transition joint 7, as shown in Figs. 16-17.
在本发明的描述中,需要理解的是,术语、“一端”、“另一端”、“内”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it needs to be understood that the terms, "one end", "the other end", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the meaning. The component or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific feature, structure, material, or characteristic described in combination with the embodiment or example is included in the utility model. In at least one embodiment or example. In this specification, the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.
上述对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is to facilitate those of ordinary skill in the technical field to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative work. Therefore, the present invention is not limited to the above-mentioned embodiments. According to the disclosure of the present invention by those skilled in the art, all improvements and modifications made without departing from the scope of the present invention should fall within the protection scope of the present invention.

Claims (19)

  1. 一种适用于高压的软硬管连接系统,其特征在于,包括:A flexible and hard pipe connection system suitable for high pressure, which is characterized in that it comprises:
    由芯管与波纹管连接构成,外部设有包胶的软管,It is composed of a core tube connected with a corrugated tube, and a rubberized hose is provided on the outside.
    硬管,Hard tube,
    连接所述软管及所述硬管的过渡接头,A transition joint connecting the hose and the hard tube,
    扣压在所述软管及所述过渡接头外的扣套。A buckle sleeve crimped on the outside of the hose and the transition joint.
  2. 根据权利要求1所述的一种适用于高压的软硬管连接系统,其特征在于,所述波纹管的两端通过焊接、铆压或滚压过盈连接所述芯管。The flexible and hard pipe connection system suitable for high pressure according to claim 1, wherein the two ends of the corrugated pipe are connected to the core pipe by welding, riveting or rolling interference.
  3. 根据权利要求2所述的一种适用于高压的软硬管连接系统,其特征在于,所述焊接包括激光焊接、氩弧焊接、铜钎焊或等离子焊接。The flexible and hard pipe connection system suitable for high pressure according to claim 2, wherein the welding includes laser welding, argon arc welding, copper brazing or plasma welding.
  4. 根据权利要求1-3中任一项所述的一种适用于高压的软硬管连接系统,其特征在于,为了满足软管制作连续生产需要,所述软管设有数根,相邻软管之间经尼龙牵引管相互经包胶连接。The flexible and hard pipe connection system suitable for high pressure according to any one of claims 1 to 3, characterized in that, in order to meet the needs of continuous production of hoses, the hoses are provided with several, adjacent hoses They are connected with each other via a nylon traction tube via encapsulation.
  5. 根据权利要求4所述的一种适用于高压的软硬管连接系统,其特征在于,所述尼龙牵引管伸入到所述芯管口部过盈配合连接或螺纹连接。The flexible and rigid pipe connection system suitable for high pressure according to claim 4, wherein the nylon traction pipe extends into the core pipe mouth for interference fit connection or threaded connection.
  6. 根据权利要求4所述的一种适用于高压的软硬管连接系统,其特征在于,所述软管完成包胶后通过加工截取成规定长度的软管,然后与所述过渡接头连接。The flexible and hard pipe connection system suitable for high pressure according to claim 4, characterized in that the hose is cut into a hose with a specified length through processing after encapsulation, and then connected with the transition joint.
  7. 根据权利要求1或6所述的一种适用于高压的软硬管连接系统,其特征在于,所述软管通过加工将软管外侧包胶去除并露出芯管齿状部分。The flexible and hard pipe connection system suitable for high pressure according to claim 1 or 6, characterized in that, the outer encapsulation of the hose is removed by processing the hose, and the toothed part of the core pipe is exposed.
  8. 根据权利要求7所述的一种适用于高压的软硬管连接系统,其特征在于,所述软管露出的芯管齿状部分插入所述过渡接头呈过盈或间隙配合。The flexible and hard pipe connection system suitable for high pressure according to claim 7, wherein the exposed core pipe toothed part of the hose is inserted into the transition joint to form an interference or clearance fit.
  9. 根据权利要求7所述的一种适用于高压的软硬管连接系统,其特征在于,所述包胶为包覆的橡胶层。The flexible and hard pipe connection system suitable for high pressure according to claim 7, characterized in that the encapsulation is a coated rubber layer.
  10. 根据权利要求9所述的一种适用于高压的软硬管连接系统,其特征在于,所述橡胶层包括:包在所述芯管与所述波纹管外的橡胶内层、缠绕编织在所述橡胶内层外的增强层、包在所述增强层外的橡胶外层。According to claim 9, a flexible and hard pipe connection system suitable for high pressure, wherein the rubber layer comprises: an inner rubber layer wrapped around the core pipe and the corrugated pipe, wound and braided on the The reinforcing layer outside the rubber inner layer and the rubber outer layer covering the reinforcing layer.
  11. 根据权利要求1所述的一种适用于高压的软硬管连接系统,其特征在于,所述硬管材料为铝、不锈钢或其他金属。The flexible and hard pipe connection system suitable for high pressure according to claim 1, wherein the material of the hard pipe is aluminum, stainless steel or other metals.
  12. 根据权利要求1或11所述的一种适用于高压的软硬管连接系统,其特征在于,所述硬管经火焰钎焊、高频感应焊接、冷焊、钎焊或激光焊与所述过渡接头连接。The flexible and hard pipe connection system suitable for high pressure according to claim 1 or 11, wherein the hard pipe is connected to the hard pipe by flame brazing, high frequency induction welding, cold welding, brazing or laser welding. Transition joint connection.
  13. 根据权利要求1或11所述的一种适用于高压的软硬管连接系统,其特征在于,所述硬管相对于连接所述过渡接头的另一侧经火焰钎焊、高频感应焊接、冷焊、钎焊、激光焊与压板连接。A flexible and hard pipe connection system suitable for high pressure according to claim 1 or 11, wherein the hard pipe is flame brazed, high-frequency induction welding, or high-frequency induction welding on the other side of the hard pipe connected to the transition joint. Cold welding, brazing, laser welding and pressing plate connection.
  14. 根据权利要求1所述的一种适用于高压的软硬管连接系统,其特征在于,所述过渡接头设有内凹的环槽。The connecting system of soft and hard pipes suitable for high pressure according to claim 1, wherein the transition joint is provided with a concave ring groove.
  15. 据权利要求1所述的一种适用于高压的软硬管连接系统,其特征在于,所述扣套的材料为铝、不锈钢或其他金属,扣套一端内凸,该部位在扣压时嵌入过渡接头内凹环槽。The flexible and hard pipe connection system suitable for high pressure according to claim 1, wherein the material of the buckle sleeve is aluminum, stainless steel or other metals, and one end of the buckle sleeve is convex inward, and this part is embedded in the transition during crimping. Concave ring groove in the joint.
  16. 根据权利要求15所述的一种适用于高压的软硬管连接系统,其特征在于,铝制扣套的内表面为平整结构。The flexible and hard pipe connection system suitable for high pressure according to claim 15, wherein the inner surface of the aluminum buckle sleeve is a flat structure.
  17. 根据权利要求15所述的一种适用于高压的软硬管连接系统,其特征在于,不锈钢或其他金属的内表面设置环状内凸结构。The flexible and hard pipe connection system suitable for high pressure according to claim 15, characterized in that the inner surface of stainless steel or other metal is provided with a ring-shaped convex structure.
  18. 根据权利要求1或15或16或17所述的一种适用于高压的软硬管连接系统,其特征在于,所述扣套通过扣压机上的模具对扣套径向施力,通过压缩扣套外径达到挤压过渡接头实现过渡接头与芯管、扣套的铆合连接,达到密封及抗拉脱的效果。According to claim 1 or 15 or 16 or 17, a flexible and hard pipe connection system suitable for high pressure, wherein the buckle sleeve is radially applied to the buckle sleeve through a mold on the crimping machine, and the buckle sleeve is compressed The outer diameter of the sleeve reaches the extrusion transition joint to realize the riveting connection of the transition joint with the core tube and the buckle sleeve, and achieves the effect of sealing and anti-pull-off.
  19. 根据权利要求18所述的一种适用于高压的软硬管连接系统,其特征在于,所述扣压机上的模具沿扣套圆周外壁整体挤压或有针对性的局部挤压。The flexible and hard pipe connection system suitable for high pressure according to claim 18, characterized in that the die on the crimping machine is squeezed integrally or locally along the outer wall of the buckle sleeve.
PCT/CN2019/112237 2019-08-29 2019-10-21 Soft and hard pipe connecting system suitable for high pressure WO2021035908A1 (en)

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Citations (5)

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Publication number Priority date Publication date Assignee Title
CN2433390Y (en) * 1999-08-11 2001-06-06 乐清市金属软管厂 High-temp. and high-pressure resistant metal flexible pipe for steam injection to thickened oil
CN202746801U (en) * 2012-06-13 2013-02-20 宋超辉 Externally sheathed enhanced explosion-proof corrugated metal hose special for food
CN205155380U (en) * 2015-10-26 2016-04-13 焦作万瑞工贸有限公司 High temperature high pressure metal collapsible tube
CN205207957U (en) * 2015-12-15 2016-05-04 石敢当 Improve gas bellows that detects security
CN108302264A (en) * 2018-04-04 2018-07-20 南京知行管业有限公司 A kind of resistance to compression fuel gas transmission stainless steel corrugated flexible hose

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2433390Y (en) * 1999-08-11 2001-06-06 乐清市金属软管厂 High-temp. and high-pressure resistant metal flexible pipe for steam injection to thickened oil
CN202746801U (en) * 2012-06-13 2013-02-20 宋超辉 Externally sheathed enhanced explosion-proof corrugated metal hose special for food
CN205155380U (en) * 2015-10-26 2016-04-13 焦作万瑞工贸有限公司 High temperature high pressure metal collapsible tube
CN205207957U (en) * 2015-12-15 2016-05-04 石敢当 Improve gas bellows that detects security
CN108302264A (en) * 2018-04-04 2018-07-20 南京知行管业有限公司 A kind of resistance to compression fuel gas transmission stainless steel corrugated flexible hose

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