WO2021035775A1 - Method for preparing aluminum-based composite material - Google Patents

Method for preparing aluminum-based composite material Download PDF

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Publication number
WO2021035775A1
WO2021035775A1 PCT/CN2019/104190 CN2019104190W WO2021035775A1 WO 2021035775 A1 WO2021035775 A1 WO 2021035775A1 CN 2019104190 W CN2019104190 W CN 2019104190W WO 2021035775 A1 WO2021035775 A1 WO 2021035775A1
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aluminum
composite material
reinforcement
melt
salt flux
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PCT/CN2019/104190
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French (fr)
Chinese (zh)
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乐启炽
任良
李小强
程春龙
赵大志
蒋燕超
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东北大学
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/08Making alloys containing metallic or non-metallic fibres or filaments by contacting the fibres or filaments with molten metal, e.g. by infiltrating the fibres or filaments placed in a mould
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/04Light metals
    • C22C49/06Aluminium

Definitions

  • the invention belongs to the technical field of metal-based composite material preparation, and particularly relates to a method for preparing an aluminum-based composite material.
  • Aluminum and its aluminum alloys have the advantages of low density, high strength, and good plasticity, and are widely used in aerospace, automotive and other fields. With the advancement of science and technology, there are higher requirements for the mechanical properties of aluminum and its alloys; therefore, chemically stable reinforcements are often added to improve the mechanical properties of the alloy and other excellent comprehensive properties.
  • the methods of preparing composite materials mainly include traditional mechanical stirring casting method, Squeeze casting method, injection molding method, in-situ composite method, etc.
  • the traditional mechanical stirring casting method is to add particles, whiskers, fibers and other reinforcements into the molten metal, and use mechanical stirring to make the reinforcements evenly distributed in the matrix.
  • the advantages of the traditional mechanical stirring casting method are its low cost, simple process flow, mass production and mass production, and it is widely used in aerospace, automobile manufacturing and other industries. How to distribute the reinforcement uniformly in the molten metal is a key issue in the preparation of aluminum matrix composites; however, most reinforcements tend to agglomerate or precipitate when entering the molten metal, making it difficult to evenly disperse in the melt.
  • the squeeze casting method is a precision casting method that uses high pressure to fill and solidify liquid metal or semi-solid metal.
  • the reinforcement is preformed, heated and then poured into the molten metal or melt, and then pressed in with a mold and cooled.
  • the squeeze casting method can reduce the influence of gas impurities on the quality of products, and has low requirements on wettability, and can obtain dense and uniform castings.
  • the volume fraction of reinforcements that can be added is also increased, which can reach 30-50%. Significantly improve the performance of composite materials.
  • the pressure affects the quality of the casting.
  • the injection molding method uses rare gas to atomize molten metal for spraying, mix with the reinforcement conveyed by the rare gas at the other end, and deposit and cool on the platform to obtain composite parts.
  • the injection molding method uses rapid metal solidification technology to inhibit the growth of crystal grains and the formation of segregation, so that the crystal grains are refined and the reinforcements are evenly distributed.
  • Atomized metal and mixed deposition are the two major influencing factors of spray molding.
  • the process of atomizing metal is accompanied by gas transmission, which makes the parts often have a large porosity and shrinkage; if the solidification is too fast after deposition , The composite effect of reinforcement and matrix is not good or even composite does not occur. If the solidification is slow, it will cause uneven distribution of reinforcement and even segregation.
  • the injection molding method has a high cost. , Also does not apply to automated mass production.
  • the in-situ composite method is a new method of preparing metal matrix composite materials; this method does not directly add reinforcements, but uses chemical reactions or other special reactions to generate reinforcements in the melt, nucleate and grow All are completed in the matrix, so there is no incompatibility or poor combination with the matrix, thereby avoiding the influence of wetting conditions and making the composite material uniform and pure.
  • This method is low in cost, simple in process flow, and good in quality.
  • the number of reinforcements generated by chemical reactions is very small, which cannot satisfy a large amount of industrial production. Because of such limitations, it cannot reach mass production. produce.
  • the method of powder metallurgy is to mix metal powder and reinforcement powder by means of ball milling, and then sinter it by hot pressing under vacuum conditions.
  • the powder metallurgy method does not need to heat the matrix alloy to a molten state, so that the matrix and the reinforcement can avoid the reaction of the interface. After mixing, the reinforcement is evenly distributed in the matrix, which has a good strengthening effect; however, because the reinforcement and the reinforcement The size, shape, and performance of the base alloy are quite different. Compared with the composite material produced by the casting method, the combination will lead to a decrease in the bonding strength of the composite material interface.
  • the process method of powder metallurgy determines that it is more suitable for small functional materials, but not for larger structural materials; its process flow is relatively cumbersome, the cost is high, and there are many problems in the transportation process.
  • reinforcements are roughly divided into three types: whiskers, fibers, and particles; Such as lanthanum oxide particles, cerium oxide particles, silicon carbide whiskers, carbon fibers, etc.; among them, whiskers and particle-reinforced composite materials have the advantages of easy processing and dimensional stability; under normal circumstances, the reinforcement has a high melting point and is added to the alloy melt Will not melt, and will not chemically react with the substrate at the same time.
  • the grain boundary strength can be improved; in addition, the reinforcement acts as a second relative dislocation to pin the movement and hinder the movement of the dislocation, thereby The strength of the alloy is improved, and the plasticity will not drop too much.
  • the reinforcement is directly added to the matrix melt, the particles will agglomerate due to poor wettability and cannot be well dispersed in the matrix, thus failing to achieve the effect of dispersion strengthening.
  • the purpose of the present invention is to provide a method for preparing an aluminum-based composite material, by dispersing the reinforcement with a salt flux to improve the surface wettability, and then adding it to the aluminum melt to solve the wettability between the reinforcement and the matrix. As well as the problem of interface bonding, while simplifying the process, it improves the strength of the aluminum-based composite material.
  • the method of the present invention is carried out in the following steps:
  • the salt flux is a mixture of potassium chloride, sodium chloride and cryolite, wherein potassium chloride accounts for 20-50% of the total mass of the salt flux, Sodium chloride accounts for 20-50% of the total mass of the salt flux, and cryolite accounts for 20-60% of the total mass of the salt flux;
  • the reinforcements are elemental metals, rare earth oxides, carbides, borides or metal oxides;
  • the elemental metal is W, Mo or Ni
  • the rare earth oxide is La 2 O 3 , CeO 2 or Y 2 O 3
  • the carbide is TiC or SiC
  • the boride is ZrB 2
  • the metal oxide is MgO or SiO 2 ;
  • the body is 0.1-30% of the total volume of the raw materials; the reinforcing body is 1-50% of the total volume of the salt flux;
  • the purity of the above aluminum ingot is ⁇ 99.7%.
  • the shape of the above-mentioned reinforcement is fiber, particle or whisker; the particle diameter is 300nm-20 ⁇ m; the diameter of the whisker is 0.1-1 ⁇ m and the length is 10-100 ⁇ m; the diameter of the fiber is 5-20 ⁇ m and the continuous length is 10-70mm.
  • the precursor is first crushed to a particle size ⁇ 5 cm, and then put into the raw material melt.
  • the stirring speed is 100-200 r/min, and the time is 2-5 min.
  • the stirring speed is 100-300 r/min, and the time is 5-7 min.
  • step (2) when the reinforcement is added to the salt flux melt, all the reinforcements are added in 3 to 5 times, and the addition amount each time is less than 50% of the total mass of the reinforcement.
  • the materials in the melting crucible are degassed with argon gas, and the pressure of the argon gas is 0.3-0.6 MPa.
  • the standing time is 10-30 minutes.
  • step (1) prepare aluminum ingots and other metal components as raw materials; when step (4) is performed, place the magnesium ingots and other metal components in an iron crucible, melt and stir and mix uniformly to form a raw material melt
  • the other metal components are one or more of magnesium ingots, zinc ingots, aluminum-manganese alloys, aluminum rare earth alloys, aluminum-copper alloys, aluminum-titanium alloys and aluminum-silicon alloys, and magnesium, zinc, Manganese, rare earth, copper, titanium and silicon account for ⁇ 10% of the total mass of raw materials.
  • the raw material components of the above-mentioned aluminum-based composite materials account for 80-99.9% of the total volume, and the reinforcement components account for 0.1-22% of the total volume.
  • the present invention is characterized in that: the reinforcement is put into the molten salt, the reinforcement is uniformly dispersed in the molten salt through mechanical stirring, and the good wetting properties of the reinforcement and the molten salt are used to improve the surface wettability; cryolite It can effectively refine the melt, dissolve alumina, remove impurities and gases; in addition, this salt flux can improve the wettability of the reinforcement, so that the reinforcement is easily uniformly dispersed in the matrix; due to the selected molten salt There is a big difference between the density and the melt density.
  • the reinforcement after being added to the melt, the reinforcement is separated from the molten salt; and the reinforcement is well infiltrated with the melt after surface modification, and can be uniformly dispersed in the melt; in addition,
  • the cryolite molten salt used in the above steps has a low melting point and a fast melting, and can be used as a covering agent for the aluminum melt to prevent the oxidation of the aluminum liquid; the precursor is small in size and can be added at one time; the method of the present invention has simple process and low cost. It can greatly improve the strength of aluminum-based composite materials; it can be used to prepare large-volume aluminum-based composite materials and can be automated production, which is of great significance to the development of the aluminum industry.
  • Figure 1 is an XRD diagram of the aluminum-based composite material in Example 1 of the present invention.
  • Figure 2 is a metallographic micrograph of the aluminum-based composite material in Example 1 of the present invention.
  • thermocouple is used to detect temperature to ensure the accuracy of temperature measurement.
  • the aluminum ingots used in the embodiments of the present invention are commercially available products.
  • the potassium chloride, sodium chloride and cryolite used in the examples of the present invention are commercially available analytical reagents.
  • the reinforcement used in the embodiment of the present invention is a commercially available product.
  • the metallurgical microscope used in the embodiment of the present invention is Leica 1600X.
  • the X-ray diffraction observation equipment used in the embodiment of the present invention is the Dutch PANalytical Xpertpro.
  • the aluminum-manganese alloy, aluminum-rare-earth alloy, aluminum-copper alloy, aluminum-titanium alloy, and aluminum-silicon alloy of the present invention are collectively referred to as master alloys.
  • the manganese, rare earth, copper, titanium and silicon in the master alloy respectively account for 10-40% of the total mass of the master alloy .
  • the aluminum-based composite material uses X-ray fluorescence spectroscopy to calculate the reinforcement mass percentage, and then converts it into volume percentage.
  • the purity of the aluminum ingot is greater than or equal to 99.7%.
  • the shape of the reinforcement in the embodiment of the present invention is fiber, particle or whisker; wherein the particle diameter is 300nm-20 ⁇ m; the whisker diameter is 0.1-1 ⁇ m and the length is 10-100 ⁇ m; the fiber diameter is 5-20 ⁇ m and the continuous length is 10 ⁇ 70mm.
  • argon gas is used to degas the materials in the melting crucible before standing still, and the pressure of the argon gas is 0.3-0.6 MPa.
  • the salt flux is a mixture of potassium chloride, sodium chloride and cryolite, wherein potassium chloride accounts for 35% of the total mass of the salt flux, and sodium chloride accounts for the salt 30% of the total mass of the flux, cryolite occupies 35% of the total mass of the salt flux;
  • the reinforcement is the rare earth oxide La 2 O 3 particles; the reinforcement is 5% of the total volume of the raw material; the reinforcement is the total salt flux 10% of the volume;
  • the smelting crucible Preheat the smelting crucible to 573K, and then place the raw materials in the smelting crucible.
  • the raw materials are melted at 933K to form a raw material melt;
  • the material of the smelting crucible is graphite;
  • the precursor is first crushed to a particle size ⁇ 5cm, and then put into the raw material melt at a temperature of 933K, stirred to uniformly disperse the precursor, and then allowed to stand at a temperature of 993K to separate the impurity components and the composite material components to form Scum and composite material melt; stirring speed 100r/min, time 7min; use argon for degassing during standing, argon pressure 0.3 ⁇ 0.6MPa, standing time 30min;
  • the reinforcement component accounts for 3.87% of the total volume, and the rest is the raw material component
  • the reinforcements were respectively 1%, 3%, 8%, 10%, 15% and 20% of the total volume of the raw materials. , 70-85% of the total mass of the reinforcement is retained in the matrix.
  • potassium chloride accounts for 20% of the total mass of the salt flux
  • sodium chloride accounts for 50% of the total mass of the salt flux
  • cryolite accounts for 30% of the total mass of the salt flux
  • the reinforcement is carbide SiC particles
  • the reinforcement is 1% of the total volume of the raw materials; the reinforcement is 3% of the total volume of the salt flux;
  • the reinforcement component accounts for 0.72% of the total volume, and the rest is the raw material component
  • the reinforcement is elemental metal Ni;
  • the reinforcement is 10% of the total volume of the raw material; the reinforcement is 15% of the total volume of the salt flux;
  • the reinforcement component accounts for 8% of the total volume, and the rest is the raw material component.
  • the reinforcement is ZrB 2 boride
  • the reinforcement is 18% of the total volume of the raw material; the reinforcement is 33% of the total volume of the salt flux;
  • the reinforcement component accounts for 13.9% of the total volume, and the rest is the raw material component.
  • the reinforcement is a metal oxide SiO 2 ;
  • the reinforcement is 22% of the total volume of the raw materials; the reinforcement is 40% of the total volume of the salt flux;
  • Aluminum-based composite material the reinforcement component accounts for 16.3% of the total volume, and the rest is the raw material component.
  • the reinforcement is elemental metal Ni;
  • the reinforcement is 27% of the total volume of the raw material; the reinforcement is 50% of the total volume of the salt flux;
  • the reinforcement component accounts for 22% of the total volume, and the rest is the raw material component.

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Abstract

Disclosed is a method for preparing an aluminum-based composite material, wherein same is carried out according to the following steps: (1) preparing an aluminum ingot as a raw material and preparing a salt flux and a reinforcement; (2) placing the salt flux in a crucible and heating same to prepare a salt flux melt, adding the reinforcement thereto and stirring same to prepare a liquid-solid mixture; (3) pouring same into a normal temperature crucible for cooling to obtain a precursor; (4) preheating a smelting crucible to 573-673 K, wherein the raw material is added and melted to form a raw material melt; (5) placing the precursor in the raw material melt and stirring same, and then standing at 993-1023 K to form a dross and a composite material melt; and (6) lowering the temperature to 983±5 K after the removal of the dross, and then casting same. The method of the present invention has a simple process, a low cost and can greatly improve the strength of the aluminum-based composite material, and the method can be used to prepare an aluminum-based composite material structural component with a large volume, and can achieve automatic production, and this is of great significance to the development of the aluminum industry.

Description

一种铝基复合材料的制备方法Method for preparing aluminum-based composite material 技术领域Technical field
本发明属于金属基复合材料制备技术领域,特别涉及一种铝基复合材料的制备方法。The invention belongs to the technical field of metal-based composite material preparation, and particularly relates to a method for preparing an aluminum-based composite material.
背景技术Background technique
铝及其铝合金具有密度小,强度高,塑性好等优点,在航天航空、汽车等领域应用广泛。随着科技的进步,对铝及其合金的力学性能等有了更高的要求;所以,常常添加化学性质稳定的增强体来达到提高合金机械性能及其他优良的综合性能。Aluminum and its aluminum alloys have the advantages of low density, high strength, and good plasticity, and are widely used in aerospace, automotive and other fields. With the advancement of science and technology, there are higher requirements for the mechanical properties of aluminum and its alloys; therefore, chemically stable reinforcements are often added to improve the mechanical properties of the alloy and other excellent comprehensive properties.
与传统铝及其合金相比,铝基复合材料在优异的力学性能之外,还具有某些特殊性能和其他良好的综合性能;目前,制备复合材料的方法主要有传统的机械搅拌铸造法、挤压铸造法、喷射成型法、原位复合法等。Compared with traditional aluminum and its alloys, aluminum-based composite materials not only have excellent mechanical properties, but also some special properties and other good comprehensive properties. At present, the methods of preparing composite materials mainly include traditional mechanical stirring casting method, Squeeze casting method, injection molding method, in-situ composite method, etc.
传统的机械搅拌铸造法是将颗粒、晶须、纤维等增强体加入到熔融的金属熔体中,利用机械搅拌的方法使得增强体均匀分布在基体中。传统的机械搅拌铸造法优势在于其成本低,工艺流程简单,可以进行大批量生产和大体积生产,在航天航空、汽车制造等行业应用广泛。增强体如何在金属熔体中均匀分布是制备铝基复合材料的关键性问题;然而,绝大多数的增强体进入熔融的金属熔体中往往会发生团聚或者沉淀,从而难以均匀分散在熔体中;而且在搅拌过程中,会随着搅拌而掺入气体杂质,增强体颗粒会增大熔体粘度,使气体逸出困难,所以对机械搅拌的要求很高。增强体在熔体中会发生如此现象,究其本质,原因在于增强体与金属之间有着密度的差别,则势必会发生比重偏析;增强体对于液态金属的润湿性差,则不可能很好地分散在基体中。The traditional mechanical stirring casting method is to add particles, whiskers, fibers and other reinforcements into the molten metal, and use mechanical stirring to make the reinforcements evenly distributed in the matrix. The advantages of the traditional mechanical stirring casting method are its low cost, simple process flow, mass production and mass production, and it is widely used in aerospace, automobile manufacturing and other industries. How to distribute the reinforcement uniformly in the molten metal is a key issue in the preparation of aluminum matrix composites; however, most reinforcements tend to agglomerate or precipitate when entering the molten metal, making it difficult to evenly disperse in the melt. In addition, during the stirring process, gas impurities will be mixed with the stirring, and the reinforcement particles will increase the melt viscosity, making it difficult for the gas to escape, so the requirements for mechanical stirring are very high. Reinforcement can happen in the melt. The essence is that there is a difference in density between the reinforcement and the metal, so specific gravity segregation is bound to occur; the reinforcement has poor wettability for liquid metal, and it is impossible to be very good. Ground is dispersed in the matrix.
挤压铸造法是利用高压的作用,使液态金属或半固态金属充型凝固的精确铸造方法,首先将增强体进行预成型,加热后浇入金属熔液或者熔体,使用模具压入,冷却得到复合材料铸件。挤压铸造法能够减轻气体杂质对制品的质量的影响,且对润湿性要求小,可以得到致密均匀的铸件,可加入的增强体的体积分 数也得到提高,可达到30~50%,可以显著提高复合材料的性能。但是存在压力对铸件质量影响的问题,当压力大时,熔液会发生紊流,造成氧化、气体滞留的现象;当压力小时,部分气体则无法被去除,造成铸件不致密的现象;此外,挤压铸造法无法生产大体积铸件,也无法进行批量自动化生产。The squeeze casting method is a precision casting method that uses high pressure to fill and solidify liquid metal or semi-solid metal. First, the reinforcement is preformed, heated and then poured into the molten metal or melt, and then pressed in with a mold and cooled. Obtain composite castings. The squeeze casting method can reduce the influence of gas impurities on the quality of products, and has low requirements on wettability, and can obtain dense and uniform castings. The volume fraction of reinforcements that can be added is also increased, which can reach 30-50%. Significantly improve the performance of composite materials. However, there is a problem that the pressure affects the quality of the casting. When the pressure is high, the melt will flow turbulently, causing oxidation and gas retention; when the pressure is low, some of the gas cannot be removed, resulting in the phenomenon that the casting is not dense; in addition, The squeeze casting method cannot produce large-volume castings, nor can it be mass-automatically produced.
喷射成型法是利用稀有气体将熔融金属雾化进行喷射,与另一端由稀有气体输送的增强体混合,在平台沉积冷却,得到复合材料制件。喷射成型法应用金属快速凝固技术,抑制了晶粒的长大和偏析的形成,使得晶粒细化,且增强体分布均匀。雾化金属和混合沉积是喷射成型法的两大影响因素,雾化金属的过程中伴随着气体的传输,使得制件往往有较大的气孔率以及发生缩松现象;沉积后如果凝固过快,增强体和基体复合效果不佳甚至不发生复合,如果凝固慢,会造成增强体分布不均匀的现象甚至偏析;另外,喷射成型法作为一种新型的复合材料制备方法,成本较高,因此,也不适用于自动化批量生产。The injection molding method uses rare gas to atomize molten metal for spraying, mix with the reinforcement conveyed by the rare gas at the other end, and deposit and cool on the platform to obtain composite parts. The injection molding method uses rapid metal solidification technology to inhibit the growth of crystal grains and the formation of segregation, so that the crystal grains are refined and the reinforcements are evenly distributed. Atomized metal and mixed deposition are the two major influencing factors of spray molding. The process of atomizing metal is accompanied by gas transmission, which makes the parts often have a large porosity and shrinkage; if the solidification is too fast after deposition , The composite effect of reinforcement and matrix is not good or even composite does not occur. If the solidification is slow, it will cause uneven distribution of reinforcement and even segregation. In addition, as a new type of composite material preparation method, the injection molding method has a high cost. , Also does not apply to automated mass production.
原位复合法是一种制备金属基复合材料的新型方法;这种方法不用直接加入增强体,而是利用化学反应或其他的特殊的反应使增强体在熔体内生成,形核和长大均在基体中完成,因此不存在与基体不相容或者结合不佳的现象,从而避免了润湿条件的影响,使得复合材料均匀纯净。此方法成本低,工艺流程简单,得到的制件质量好;但是利用化学反应生成增强体的数量很少,无法满足大量的工业化生产,因为存在这样的局限性,所以还达不到大批量地生产。The in-situ composite method is a new method of preparing metal matrix composite materials; this method does not directly add reinforcements, but uses chemical reactions or other special reactions to generate reinforcements in the melt, nucleate and grow All are completed in the matrix, so there is no incompatibility or poor combination with the matrix, thereby avoiding the influence of wetting conditions and making the composite material uniform and pure. This method is low in cost, simple in process flow, and good in quality. However, the number of reinforcements generated by chemical reactions is very small, which cannot satisfy a large amount of industrial production. Because of such limitations, it cannot reach mass production. produce.
粉末冶金的方法是将金属粉末和增强体粉末通过球磨的方式混合,然后在真空条件下通过热压烧结成型。粉末冶金的方法不需要将基体合金加热至熔融状态,使基体和增强体可以避免界面的反应,通过混合之后,增强体均匀分布在基体中,起到良好的强化作用;但是,由于增强体与基体合金的尺寸、形状、性能存在较大差异,与铸造方法生产的复合材料相比,结合后会导致复合材料界面结合强度下降。此外,粉末冶金的工艺方法决定了它比较适用于小件的功能材料,而并不适合较大型的结构材料;其工艺流程较为繁琐,成本高,在运输过程中也存在诸多问题。The method of powder metallurgy is to mix metal powder and reinforcement powder by means of ball milling, and then sinter it by hot pressing under vacuum conditions. The powder metallurgy method does not need to heat the matrix alloy to a molten state, so that the matrix and the reinforcement can avoid the reaction of the interface. After mixing, the reinforcement is evenly distributed in the matrix, which has a good strengthening effect; however, because the reinforcement and the reinforcement The size, shape, and performance of the base alloy are quite different. Compared with the composite material produced by the casting method, the combination will lead to a decrease in the bonding strength of the composite material interface. In addition, the process method of powder metallurgy determines that it is more suitable for small functional materials, but not for larger structural materials; its process flow is relatively cumbersome, the cost is high, and there are many problems in the transportation process.
对于增强体的选择应该注意增强体与基体之间是否有良好的润湿性,界面结合强度是否合适,界面是否发生化学反应;目前,增强体大致分为三种:晶须、 纤维、颗粒;比如氧化镧颗粒、氧化铈颗粒、碳化硅晶须、碳纤维等;其中晶须及颗粒增强复合材料有着易于加工、尺寸稳定等优点;在通常情况下,增强体熔点高,加入到合金熔液中不会熔化,同时也不会与基体发生化学反应。若能均匀存在于基体之中,降低间隙杂质在晶界处的偏析,则能够提高晶界强度;另外,增强体作为第二相对位错起到钉扎的作用,阻碍位错的运动,从而使合金的强度得到提升,并且塑性不会下降得太多。但是直接将增强体加入到基体熔体中,会由于润湿性不好导致颗粒发生团聚,不能很好地分散在基体中,从而达不到弥散强化的作用。For the selection of reinforcement, attention should be paid to whether there is good wettability between the reinforcement and the matrix, whether the interface bonding strength is appropriate, and whether the interface is chemically reacted; currently, reinforcements are roughly divided into three types: whiskers, fibers, and particles; Such as lanthanum oxide particles, cerium oxide particles, silicon carbide whiskers, carbon fibers, etc.; among them, whiskers and particle-reinforced composite materials have the advantages of easy processing and dimensional stability; under normal circumstances, the reinforcement has a high melting point and is added to the alloy melt Will not melt, and will not chemically react with the substrate at the same time. If it can be uniformly present in the matrix and reduce the segregation of interstitial impurities at the grain boundary, the grain boundary strength can be improved; in addition, the reinforcement acts as a second relative dislocation to pin the movement and hinder the movement of the dislocation, thereby The strength of the alloy is improved, and the plasticity will not drop too much. However, if the reinforcement is directly added to the matrix melt, the particles will agglomerate due to poor wettability and cannot be well dispersed in the matrix, thus failing to achieve the effect of dispersion strengthening.
发明概述Summary of the invention
技术问题technical problem
问题的解决方案The solution to the problem
技术解决方案Technical solutions
本发明的目的是提供一种铝基复合材料的制备方法,通过将增强体用盐熔剂分散,改善表面润湿性,然后加入到铝熔体中,解决增强体与基体之间的润湿性以及界面结合问题,简化工艺的同时,提高铝基复合材料的强度。The purpose of the present invention is to provide a method for preparing an aluminum-based composite material, by dispersing the reinforcement with a salt flux to improve the surface wettability, and then adding it to the aluminum melt to solve the wettability between the reinforcement and the matrix. As well as the problem of interface bonding, while simplifying the process, it improves the strength of the aluminum-based composite material.
本发明的方法按以下步骤进行:The method of the present invention is carried out in the following steps:
(1)准备铝锭作为原料;准备盐熔剂和增强体;所述的盐熔剂为氯化钾、氯化钠和冰晶石的混合物,其中氯化钾占盐熔剂总质量的20~50%,氯化钠占盐熔剂总质量的20~50%,冰晶石占盐熔剂总质量的20~60%;所述的增强体为单质金属、稀土氧化物、碳化物、硼化物或金属氧化物;其中单质金属为W、Mo或Ni,稀土氧化物为La 2O 3、CeO 2或Y 2O 3,碳化物为TiC或SiC,硼化物为ZrB 2,金属氧化物为MgO或SiO 2;增强体为原料总体积的0.1~30%;增强体为盐熔剂总体积的1~50%; (1) Prepare aluminum ingot as raw material; prepare salt flux and reinforcement; the salt flux is a mixture of potassium chloride, sodium chloride and cryolite, wherein potassium chloride accounts for 20-50% of the total mass of the salt flux, Sodium chloride accounts for 20-50% of the total mass of the salt flux, and cryolite accounts for 20-60% of the total mass of the salt flux; the reinforcements are elemental metals, rare earth oxides, carbides, borides or metal oxides; The elemental metal is W, Mo or Ni, the rare earth oxide is La 2 O 3 , CeO 2 or Y 2 O 3 , the carbide is TiC or SiC, the boride is ZrB 2 , and the metal oxide is MgO or SiO 2 ; The body is 0.1-30% of the total volume of the raw materials; the reinforcing body is 1-50% of the total volume of the salt flux;
(2)将盐熔剂置于粘土坩埚或石墨坩埚中,加热至973~1073K制成盐熔剂熔体;将增强体加入到盐熔剂熔体中,搅拌使增强体均匀分散,制成液固混合物;(2) Put the salt flux in a clay crucible or graphite crucible and heat it to 973~1073K to make a salt flux melt; add the reinforcement into the salt flux melt, stir to make the reinforcement uniformly dispersed, and make a liquid-solid mixture ;
(3)将液固混合物倒入常温的粘土坩埚或石墨坩埚中,冷却至常温得到前驱体;(3) Pour the liquid-solid mixture into a clay crucible or graphite crucible at room temperature, and cool to room temperature to obtain a precursor;
(4)将熔炼坩埚预热至573~673K,然后将原料置于熔炼坩埚中,原料在933~1033K熔化形成原料熔体;所述的熔炼坩埚材质为石墨;(4) Preheat the smelting crucible to 573~673K, and then place the raw materials in the smelting crucible. The raw materials are melted at 933-1033K to form a raw material melt; the material of the smelting crucible is graphite;
(5)将前驱体放入到温度933~1033K的原料熔体中,搅拌使前驱体均匀分散,然后在温度993~1023K条件下静置,使杂质成分和复合材料成分分离,形成浮渣和复合材料熔体;(5) Put the precursor into the raw material melt at a temperature of 933~1033K, stir to disperse the precursor uniformly, and then stand still at a temperature of 993~1023K to separate the impurity components and the composite material components to form scum and Composite material melt;
(6)将复合材料熔体表面浮渣去除,然后将复合材料熔体的温度降至983±5K,浇铸制成铝基复合材料。(6) Remove the scum on the surface of the composite material melt, then lower the temperature of the composite material melt to 983±5K, and cast it into an aluminum-based composite material.
上述的铝锭纯度≥99.7%。The purity of the above aluminum ingot is ≥99.7%.
上述的增强体的形态为纤维、颗粒或晶须;其中颗粒的粒径300nm~20μm;晶须的直径0.1~1μm,长度10~100μm;纤维的直径5~20μm,连续长度10~70mm。The shape of the above-mentioned reinforcement is fiber, particle or whisker; the particle diameter is 300nm-20μm; the diameter of the whisker is 0.1-1μm and the length is 10-100μm; the diameter of the fiber is 5-20μm and the continuous length is 10-70mm.
上述的步骤(5)中,先将前驱体破碎至粒径≤5cm,然后放入原料熔体中。In the above step (5), the precursor is first crushed to a particle size ≤ 5 cm, and then put into the raw material melt.
上述的步骤(2)中,搅拌速度100~200r/min,时间2~5min。In the above step (2), the stirring speed is 100-200 r/min, and the time is 2-5 min.
上述的步骤(5)中,搅拌速度100~300r/min,时间5~7min。In the above step (5), the stirring speed is 100-300 r/min, and the time is 5-7 min.
上述的步骤(2)中,将增强体加入到盐熔剂熔体中时,全部增强体分为3~5次加入,每次加入量为增强体总质量的50%以下。In the above step (2), when the reinforcement is added to the salt flux melt, all the reinforcements are added in 3 to 5 times, and the addition amount each time is less than 50% of the total mass of the reinforcement.
上述的步骤(5)中,在静置前,使用氩气对熔炼坩埚内的物料进行除气,氩气的气压0.3~0.6MPa。In the above step (5), before standing still, the materials in the melting crucible are degassed with argon gas, and the pressure of the argon gas is 0.3-0.6 MPa.
上述的步骤(5)中,静置时间10~30min。In the above step (5), the standing time is 10-30 minutes.
上述的步骤(1)中,准备铝锭和其他金属成分作为原料;当进行步骤(4)时,将镁锭和其他金属成分一同置于铁坩埚中,熔化并搅拌混合均匀,形成原料熔体;所述的其他金属成分为镁锭、锌锭、铝锰合金、铝稀土合金、铝铜合金、铝钛合金和铝硅合金中的一种或多种,其他金属成分中的镁、锌、锰、稀土、铜、钛和硅占原料总质量≤10%。In the above step (1), prepare aluminum ingots and other metal components as raw materials; when step (4) is performed, place the magnesium ingots and other metal components in an iron crucible, melt and stir and mix uniformly to form a raw material melt The other metal components are one or more of magnesium ingots, zinc ingots, aluminum-manganese alloys, aluminum rare earth alloys, aluminum-copper alloys, aluminum-titanium alloys and aluminum-silicon alloys, and magnesium, zinc, Manganese, rare earth, copper, titanium and silicon account for ≤10% of the total mass of raw materials.
上述的铝基复合材料的原料成分占总体积的80~99.9%,增强体成分占总体积的0.1~22%。The raw material components of the above-mentioned aluminum-based composite materials account for 80-99.9% of the total volume, and the reinforcement components account for 0.1-22% of the total volume.
发明的有益效果The beneficial effects of the invention
有益效果Beneficial effect
本发明的特点在于:将增强体放入熔融的盐中,通过机械搅拌使增强体均匀分 散于熔盐内,利用增强体与熔盐良好的润湿性质从而改善其表面润湿性;冰晶石可以有效地精炼熔体,溶解氧化铝,除去杂质和气体;除此之外,这种盐类熔剂能改善增强体的润湿性,使增强体易于均匀分散在基体中;由于选择的熔盐的密度与熔体密度相差较大,因此,在加入到熔体后,增强体与熔盐脱离;并且增强体经过表面改性后与熔体浸润良好,能够均匀分散在熔体中;另外,上述步骤使用的冰晶石类熔盐熔点低,熔化快,且可以做铝熔体的覆盖剂,防止铝液氧化;前驱体体积小,可以一次性加入;本发明的方法工艺简单,成本低,能大大提高铝基复合材料的强度;可以用来制备大体积的铝基复合材料结构件,并且可以进行自动化生产,对铝工业行业发展有着重要的意义。The present invention is characterized in that: the reinforcement is put into the molten salt, the reinforcement is uniformly dispersed in the molten salt through mechanical stirring, and the good wetting properties of the reinforcement and the molten salt are used to improve the surface wettability; cryolite It can effectively refine the melt, dissolve alumina, remove impurities and gases; in addition, this salt flux can improve the wettability of the reinforcement, so that the reinforcement is easily uniformly dispersed in the matrix; due to the selected molten salt There is a big difference between the density and the melt density. Therefore, after being added to the melt, the reinforcement is separated from the molten salt; and the reinforcement is well infiltrated with the melt after surface modification, and can be uniformly dispersed in the melt; in addition, The cryolite molten salt used in the above steps has a low melting point and a fast melting, and can be used as a covering agent for the aluminum melt to prevent the oxidation of the aluminum liquid; the precursor is small in size and can be added at one time; the method of the present invention has simple process and low cost. It can greatly improve the strength of aluminum-based composite materials; it can be used to prepare large-volume aluminum-based composite materials and can be automated production, which is of great significance to the development of the aluminum industry.
对附图的简要说明Brief description of the drawings
附图说明Description of the drawings
图1为本发明实施例1中的铝基复合材料的XRD图;Figure 1 is an XRD diagram of the aluminum-based composite material in Example 1 of the present invention;
图2为本发明实施例1中的铝基复合材料的金相显微图。Figure 2 is a metallographic micrograph of the aluminum-based composite material in Example 1 of the present invention.
发明实施例Invention embodiment
本发明的实施方式Embodiments of the present invention
下面结合实施例来对此发明进行详细说明。The invention will be described in detail below in conjunction with embodiments.
本发明实施例中采用热电偶检测温度,保证温度测量的准确性。In the embodiment of the present invention, a thermocouple is used to detect temperature to ensure the accuracy of temperature measurement.
本发明实施例中采用的铝锭为市购产品。The aluminum ingots used in the embodiments of the present invention are commercially available products.
本发明实施例中采用的氯化钾、氯化钠和冰晶石为市购分析纯试剂。The potassium chloride, sodium chloride and cryolite used in the examples of the present invention are commercially available analytical reagents.
本发明实施例中采用的增强体为市购产品。The reinforcement used in the embodiment of the present invention is a commercially available product.
本发明实施例中采用的金相显微镜为徕卡1600X。The metallurgical microscope used in the embodiment of the present invention is Leica 1600X.
本发明实施例中采用的X射线衍射观测设备为荷兰帕纳科X pertpro。The X-ray diffraction observation equipment used in the embodiment of the present invention is the Dutch PANalytical Xpertpro.
本发明的铝锰合金、铝稀土合金、铝铜合金、铝钛合金和铝硅合金统称中间合金,中间合金中的锰、稀土、铜、钛和硅分别占中间合金总质量的10~40%。The aluminum-manganese alloy, aluminum-rare-earth alloy, aluminum-copper alloy, aluminum-titanium alloy, and aluminum-silicon alloy of the present invention are collectively referred to as master alloys. The manganese, rare earth, copper, titanium and silicon in the master alloy respectively account for 10-40% of the total mass of the master alloy .
本发明实施例中铝基复合材料采用X射线荧光光谱分析计算出增强体质量百分比,然后换算成体积百分比。In the embodiment of the present invention, the aluminum-based composite material uses X-ray fluorescence spectroscopy to calculate the reinforcement mass percentage, and then converts it into volume percentage.
本发明实施例中铝锭纯度≥99.7%。In the embodiment of the present invention, the purity of the aluminum ingot is greater than or equal to 99.7%.
本发明实施例中的增强体的形态为纤维、颗粒或晶须;其中颗粒的粒径300nm ~20μm;晶须的直径0.1~1μm,长度10~100μm;纤维的直径5~20μm,连续长度10~70mm。The shape of the reinforcement in the embodiment of the present invention is fiber, particle or whisker; wherein the particle diameter is 300nm-20μm; the whisker diameter is 0.1-1μm and the length is 10-100μm; the fiber diameter is 5-20μm and the continuous length is 10 ~70mm.
本发明实施例中在静置前,使用氩气对熔炼坩埚内的物料进行除气,氩气的气压0.3~0.6MPa。In the embodiment of the present invention, argon gas is used to degas the materials in the melting crucible before standing still, and the pressure of the argon gas is 0.3-0.6 MPa.
实施例1Example 1
准备铝锭作为原料;准备盐熔剂和增强体;所述的盐熔剂为氯化钾、氯化钠和冰晶石的混合物,其中氯化钾占盐熔剂总质量的35%,氯化钠占盐熔剂总质量的30%,冰晶石占盐熔剂总质量的35%;所述的增强体为稀土氧化物为La 2O 3颗粒;增强体为原料总体积的5%;增强体为盐熔剂总体积的10%; Prepare aluminum ingots as raw materials; prepare salt flux and reinforcement; the salt flux is a mixture of potassium chloride, sodium chloride and cryolite, wherein potassium chloride accounts for 35% of the total mass of the salt flux, and sodium chloride accounts for the salt 30% of the total mass of the flux, cryolite occupies 35% of the total mass of the salt flux; the reinforcement is the rare earth oxide La 2 O 3 particles; the reinforcement is 5% of the total volume of the raw material; the reinforcement is the total salt flux 10% of the volume;
将盐熔剂置于粘土坩埚中,加热至973K制成盐熔剂熔体;将增强体加入到盐熔剂熔体中,全部增强体分为3次加入,每次加入量为增强体总质量的50%以下,搅拌使增强体均匀分散,制成液固混合物;搅拌速度100r/min,时间5min;Place the salt flux in a clay crucible and heat it to 973K to make a salt flux melt; add the reinforcement to the salt flux melt, and add all the reinforcements in 3 times, each time adding 50% of the total mass of the reinforcement % Or less, stir to disperse the reinforcement uniformly to form a liquid-solid mixture; stirring speed 100r/min, time 5min;
将液固混合物倒入常温的粘土坩埚中,冷却至常温得到前驱体;Pour the liquid-solid mixture into a clay crucible at room temperature, and cool to room temperature to obtain a precursor;
将熔炼坩埚预热至573K,然后将原料置于熔炼坩埚中,原料在933K熔化形成原料熔体;所述的熔炼坩埚材质为石墨;Preheat the smelting crucible to 573K, and then place the raw materials in the smelting crucible. The raw materials are melted at 933K to form a raw material melt; the material of the smelting crucible is graphite;
将先将前驱体破碎至粒径≤5cm,然后放入到温度933K的原料熔体中,搅拌使前驱体均匀分散,然后在温度993K条件下静置,使杂质成分和复合材料成分分离,形成浮渣和复合材料熔体;搅拌速度100r/min,时间7min;在静置时使用氩气进行除气,氩气的气压0.3~0.6MPa,静置时间30min;The precursor is first crushed to a particle size ≤ 5cm, and then put into the raw material melt at a temperature of 933K, stirred to uniformly disperse the precursor, and then allowed to stand at a temperature of 993K to separate the impurity components and the composite material components to form Scum and composite material melt; stirring speed 100r/min, time 7min; use argon for degassing during standing, argon pressure 0.3~0.6MPa, standing time 30min;
将复合材料熔体表面浮渣去除,然后将复合材料熔体的温度降至983±5K,浇铸制成铝基复合材料,增强体成分占总体积的3.87%,其余为原料成分;Remove the scum on the surface of the composite material melt, and then lower the temperature of the composite material melt to 983±5K, and cast it into an aluminum-based composite material. The reinforcement component accounts for 3.87% of the total volume, and the rest is the raw material component;
铝基复合材料的XRD图如图1所示,金相显微图如图2所示;The XRD pattern of the aluminum matrix composite is shown in Figure 1, and the metallographic micrograph is shown in Figure 2;
在调整增强体的加入量的情况下,进行平行对比试验,增强体分别为原料总体积的1%、3%、8%、10%、15%和20%,最终形成的铝基复合材料中,增强体总质量的70~85%保留在基体中。In the case of adjusting the amount of reinforcement added, a parallel comparison test was carried out. The reinforcements were respectively 1%, 3%, 8%, 10%, 15% and 20% of the total volume of the raw materials. , 70-85% of the total mass of the reinforcement is retained in the matrix.
实施例2Example 2
方法同实施例1,不同点在于:The method is the same as in Example 1, the difference is:
(1)盐熔剂中氯化钾占盐熔剂总质量的20%,氯化钠占盐熔剂总质量的50%, 冰晶石占盐熔剂总质量的30%;(1) In the salt flux, potassium chloride accounts for 20% of the total mass of the salt flux, sodium chloride accounts for 50% of the total mass of the salt flux, and cryolite accounts for 30% of the total mass of the salt flux;
(2)增强体为碳化物SiC颗粒;(2) The reinforcement is carbide SiC particles;
(3)增强体为原料总体积的1%;增强体为盐熔剂总体积的3%;(3) The reinforcement is 1% of the total volume of the raw materials; the reinforcement is 3% of the total volume of the salt flux;
(4)将盐熔剂置于石墨坩埚中,加热至993K制成盐熔剂熔体;全部增强体分为4次加入;搅拌速度200r/min,时间2min;液固混合物倒入常温的石墨坩埚中冷却;(4) Put the salt flux in a graphite crucible and heat it to 993K to make a salt flux melt; all the reinforcements are added in 4 times; stirring speed 200r/min, time 2min; liquid-solid mixture is poured into graphite crucible at room temperature cool down;
(5)熔炼坩埚预热至593K;在953K熔化;(5) Preheat the melting crucible to 593K; melt at 953K;
(6)将先将前驱体破碎至粒径≤5cm,然后放入到温度953K的原料熔体中,搅拌使前驱体均匀分散,然后在温度998K条件下静置;搅拌速度300r/min,时间5min;静置时间20min;(6) First crush the precursor to a particle size ≤ 5cm, then put it into the raw material melt at a temperature of 953K, stir to make the precursor uniformly dispersed, and then stand still at a temperature of 998K; stirring speed 300r/min, time 5min; standing time 20min;
铝基复合材料,增强体成分占总体积的0.72%,其余为原料成分;Aluminum-based composite material, the reinforcement component accounts for 0.72% of the total volume, and the rest is the raw material component;
实施例3Example 3
(1)准备铝锭和其他金属成分作为原料;所述的其他金属成分为镁锭,占原料总质量8%;盐熔剂中氯化钾占盐熔剂总质量的50%,氯化钠占盐熔剂总质量的30%,冰晶石占盐熔剂总质量的20%;(1) Prepare aluminum ingots and other metal components as raw materials; the other metal components are magnesium ingots, accounting for 8% of the total mass of the raw materials; in the salt flux, potassium chloride accounts for 50% of the total mass of the salt flux, and sodium chloride accounts for 50% of the total mass of the salt flux. 30% of the total mass of the flux, cryolite occupies 20% of the total mass of the salt flux;
(2)增强体为单质金属Ni;(2) The reinforcement is elemental metal Ni;
(3)增强体为原料总体积的10%;增强体为盐熔剂总体积的15%;(3) The reinforcement is 10% of the total volume of the raw material; the reinforcement is 15% of the total volume of the salt flux;
(4)将盐熔剂置于石墨坩埚中,加热至1013K制成盐熔剂熔体;全部增强体分为5次加入;搅拌速度150r/min,时间4min;液固混合物倒入常温的石墨坩埚中冷却;(4) Put the salt flux in the graphite crucible and heat it to 1013K to make the salt flux melt; add all the reinforcements in 5 times; stirring speed 150r/min, time 4min; pour the liquid-solid mixture into the graphite crucible at room temperature cool down;
(5)将镁锭和其他金属成分一同置于铁坩埚中,熔化并搅拌混合均匀,形成原料熔体;熔炼坩埚预热至613K;在973K熔化;(5) Put the magnesium ingot and other metal components together in an iron crucible, melt and stir and mix uniformly to form a raw material melt; preheat the melting crucible to 613K; melt at 973K;
(6)将先将前驱体破碎至粒径≤5cm,然后放入到温度973K的原料熔体中,搅拌使前驱体均匀分散,然后在温度1013K条件下静置;搅拌速度200r/min,时间6min;静置时间10min;(6) First crush the precursor to a particle size ≤ 5cm, then put it into the raw material melt at a temperature of 973K, stir to make the precursor uniformly dispersed, and then stand still at a temperature of 1013K; stirring speed 200r/min, time 6min; standing time 10min;
铝基复合材料,增强体成分占总体积的8%,其余为原料成分.Aluminum-based composite material, the reinforcement component accounts for 8% of the total volume, and the rest is the raw material component.
实施例4Example 4
(1)准备铝锭和其他金属成分作为原料;所述的其他金属成分为锌锭,占原 料总质量4%;盐熔剂中氯化钾占盐熔剂总质量的20%,氯化钠占盐熔剂总质量的20%,冰晶石占盐熔剂总质量的60%;(1) Prepare aluminum ingots and other metal components as raw materials; the other metal components are zinc ingots, accounting for 4% of the total mass of the raw materials; potassium chloride in the salt flux accounts for 20% of the total mass of the salt flux, and sodium chloride accounts for the salt 20% of the total mass of the flux, cryolite accounts for 60% of the total mass of the salt flux;
(2)增强体为硼化物ZrB 2(2) The reinforcement is ZrB 2 boride;
(3)增强体为原料总体积的18%;增强体为盐熔剂总体积的33%;(3) The reinforcement is 18% of the total volume of the raw material; the reinforcement is 33% of the total volume of the salt flux;
(4)将盐熔剂置于石墨坩埚中,加热至1033K制成盐熔剂熔体;搅拌速度180r/min,时间3min;液固混合物倒入常温的石墨坩埚中冷却;(4) Put the salt flux in a graphite crucible and heat it to 1033K to make a salt flux melt; stirring speed 180r/min, time 3min; the liquid-solid mixture is poured into a graphite crucible at room temperature to cool;
(5)将镁锭和其他金属成分一同置于铁坩埚中,熔化并搅拌混合均匀,形成原料熔体;熔炼坩埚预热至633K;在993K熔化;(5) Put the magnesium ingot and other metal components together in an iron crucible, melt and stir and mix uniformly to form a raw material melt; preheat the melting crucible to 633K; melt at 993K;
(6)将先将前驱体破碎至粒径≤5cm,然后放入到温度993K的原料熔体中,搅拌使前驱体均匀分散,然后在温度1018K条件下静置;搅拌速度300r/min,时间5min;静置时间15min;(6) First crush the precursor to a particle size ≤ 5cm, then put it into the raw material melt at a temperature of 993K, stir to make the precursor uniformly dispersed, and then stand at a temperature of 1018K; stirring speed 300r/min, time 5min; standing time 15min;
铝基复合材料,增强体成分占总体积的13.9%,其余为原料成分。For aluminum-based composite materials, the reinforcement component accounts for 13.9% of the total volume, and the rest is the raw material component.
实施例5Example 5
(1)准备铝锭和其他金属成分作为原料;所述的其他金属成分为铝稀土合金,稀土占原料总质量5%;盐熔剂中氯化钾占盐熔剂总质量的25%,氯化钠占盐熔剂总质量的50%,冰晶石占盐熔剂总质量的25%;(1) Prepare aluminum ingots and other metal components as raw materials; the other metal components are aluminum rare earth alloys, and rare earths account for 5% of the total mass of the raw materials; potassium chloride in the salt flux accounts for 25% of the total mass of the salt flux, and sodium chloride It accounts for 50% of the total mass of the salt flux, and cryolite accounts for 25% of the total mass of the salt flux;
(2)增强体为金属氧化物SiO 2(2) The reinforcement is a metal oxide SiO 2 ;
(3)增强体为原料总体积的22%;增强体为盐熔剂总体积的40%;(3) The reinforcement is 22% of the total volume of the raw materials; the reinforcement is 40% of the total volume of the salt flux;
(4)将盐熔剂置于石墨坩埚中,加热至1053K制成盐熔剂熔体;全部增强体分为4次加入;搅拌速度120r/min,时间4min;液固混合物倒入常温的石墨坩埚中冷却;(4) Put the salt flux in a graphite crucible and heat it to 1053K to make a salt flux melt; add all the reinforcements in 4 times; stirring speed 120r/min, time 4min; liquid-solid mixture is poured into graphite crucible at room temperature cool down;
(5)将镁锭和其他金属成分一同置于铁坩埚中,熔化并搅拌混合均匀,形成原料熔体;熔炼坩埚预热至653K;在1013K熔化;(5) Put the magnesium ingot and other metal components together in an iron crucible, melt and stir and mix evenly to form a raw material melt; preheat the melting crucible to 653K; melt at 1013K;
(6)将先将前驱体破碎至粒径≤5cm,然后放入到温度1013K的原料熔体中,搅拌使前驱体均匀分散,然后在温度1018K条件下静置;搅拌速度200r/min,时间6min;静置时间25min;(6) First crush the precursor to a particle size ≤ 5cm, then put it into the raw material melt at a temperature of 1013K, stir to make the precursor uniformly dispersed, and then stand at a temperature of 1018K; stirring speed 200r/min, time 6min; standing time 25min;
铝基复合材料,增强体成分占总体积的16.3%,其余为原料成分。Aluminum-based composite material, the reinforcement component accounts for 16.3% of the total volume, and the rest is the raw material component.
实施例6Example 6
(1)准备铝锭和其他金属成分作为原料;所述的其他金属成分为等质量的铝钛合金和铝硅合金,钛和硅占原料总质量10%;盐熔剂中氯化钾占盐熔剂总质量的40%,氯化钠占盐熔剂总质量的20%,冰晶石占盐熔剂总质量的40%;(1) Prepare aluminum ingots and other metal components as raw materials; the other metal components are aluminum-titanium alloys and aluminum-silicon alloys of equal mass, and titanium and silicon account for 10% of the total mass of the raw materials; potassium chloride in the salt flux accounts for the salt flux 40% of the total mass, sodium chloride accounts for 20% of the total mass of the salt flux, and cryolite accounts for 40% of the total mass of the salt flux;
(2)增强体为单质金属Ni;(2) The reinforcement is elemental metal Ni;
(3)增强体为原料总体积的27%;增强体为盐熔剂总体积的50%;(3) The reinforcement is 27% of the total volume of the raw material; the reinforcement is 50% of the total volume of the salt flux;
(4)将盐熔剂加热至1073K制成盐熔剂熔体;全部增强体分为5次加入;搅拌速度150r/min,时间4min;(4) Heat the salt flux to 1073K to make the salt flux melt; add all the reinforcements in 5 times; stirring speed 150r/min, time 4min;
(5)将镁锭和其他金属成分一同置于铁坩埚中,熔化并搅拌混合均匀,形成原料熔体;熔炼坩埚预热至673K;在1033K熔化;(5) Put the magnesium ingot and other metal components together in an iron crucible, melt and stir and mix uniformly to form a raw material melt; preheat the melting crucible to 673K; melt at 1033K;
(6)将先将前驱体破碎至粒径≤5cm,然后放入到温度1033K的原料熔体中,搅拌使前驱体均匀分散,然后在温度1023K条件下静置;搅拌速度200r/min,时间6min;静置时间20min;(6) First crush the precursor to a particle size ≤ 5cm, then put it into the raw material melt at a temperature of 1033K, stir to make the precursor uniformly dispersed, and then stand at a temperature of 1023K; stirring speed 200r/min, time 6min; standing time 20min;
铝基复合材料,增强体成分占总体积的22%,其余为原料成分。Aluminum-based composite material, the reinforcement component accounts for 22% of the total volume, and the rest is the raw material component.

Claims (8)

  1. 一种铝基复合材料的制备方法,其特征在于按以下步骤进行:A preparation method of aluminum-based composite material is characterized in that it is carried out according to the following steps:
    (1)准备铝锭作为原料;准备盐熔剂和增强体;所述的盐熔剂为氯化钾、氯化钠和冰晶石的混合物,其中氯化钾占盐熔剂总质量的20~50%,氯化钠占盐熔剂总质量的20~50%,冰晶石占盐熔剂总质量的20~60%;所述的增强体为单质金属、稀土氧化物、碳化物、硼化物或金属氧化物;其中单质金属为W、Mo或Ni,稀土氧化物为La 2O 3、CeO 2或Y 2O 3,碳化物为TiC或SiC,硼化物为ZrB 2,金属氧化物为MgO或SiO 2;增强体为原料总体积的0.1~30%;增强体为盐熔剂总体积的1~50%; (1) Prepare aluminum ingot as raw material; prepare salt flux and reinforcement; the salt flux is a mixture of potassium chloride, sodium chloride and cryolite, wherein potassium chloride accounts for 20-50% of the total mass of the salt flux, Sodium chloride accounts for 20-50% of the total mass of the salt flux, and cryolite accounts for 20-60% of the total mass of the salt flux; the reinforcements are elemental metals, rare earth oxides, carbides, borides or metal oxides; The elemental metal is W, Mo or Ni, the rare earth oxide is La 2 O 3 , CeO 2 or Y 2 O 3 , the carbide is TiC or SiC, the boride is ZrB 2 , and the metal oxide is MgO or SiO 2 ; The body is 0.1-30% of the total volume of the raw materials; the reinforcing body is 1-50% of the total volume of the salt flux;
    (2)将盐熔剂置于粘土坩埚或石墨坩埚中,加热至973~1073K制成盐熔剂熔体;将增强体加入到盐熔剂熔体中,搅拌使增强体均匀分散,制成液固混合物;(2) Put the salt flux in a clay crucible or graphite crucible and heat it to 973~1073K to make a salt flux melt; add the reinforcement into the salt flux melt, stir to make the reinforcement uniformly dispersed, and make a liquid-solid mixture ;
    (3)将液固混合物倒入常温的粘土坩埚或石墨坩埚中,冷却至常温得到前驱体;(3) Pour the liquid-solid mixture into a clay crucible or graphite crucible at room temperature, and cool to room temperature to obtain a precursor;
    (4)将熔炼坩埚预热至573~673K,然后将原料置于熔炼坩埚中,原料在933~1033K熔化形成原料熔体;所述的熔炼坩埚材质为石墨;(4) Preheat the smelting crucible to 573~673K, and then place the raw materials in the smelting crucible. The raw materials are melted at 933-1033K to form a raw material melt; the material of the smelting crucible is graphite;
    (5)将前驱体放入到温度933~1033K的原料熔体中,搅拌使前驱体均匀分散,然后在温度993~1023K条件下静置,使杂质成分和复合材料成分分离,形成浮渣和复合材料熔体;(5) Put the precursor into the raw material melt at a temperature of 933~1033K, stir to disperse the precursor uniformly, and then stand still at a temperature of 993~1023K to separate the impurity components and the composite material components to form scum and Composite material melt;
    (6)将复合材料熔体表面浮渣去除,然后将复合材料熔体的温度降至983±5K,浇铸制成铝基复合材料。(6) Remove the scum on the surface of the composite material melt, then lower the temperature of the composite material melt to 983±5K, and cast it into an aluminum-based composite material.
  2. 根据权利要求1所述的一种铝基复合材料的制备方法,其特征在于所述的铝锭纯度≥99.7%。The method for preparing an aluminum-based composite material according to claim 1, wherein the purity of the aluminum ingot is greater than or equal to 99.7%.
  3. 根据权利要求1所述的一种铝基复合材料的制备方法,其特征在于所述的增强体的形态为纤维、颗粒或晶须;其中颗粒的粒径300nm~20μm;晶须的直径0.1~1μm,长度10~~100μm;纤维的直径5~~20μ m,连续长度10~70mm。The method for preparing an aluminum-based composite material according to claim 1, wherein the shape of the reinforcement is fiber, particle or whisker; wherein the particle size is 300nm-20μm; the whisker diameter is 0.1- 1μm, length 10-100μm; fiber diameter 5-20μm, continuous length 10-70mm.
  4. 根据权利要求1所述的一种铝基复合材料的制备方法,其特征在于步骤(2)中,搅拌速度100~200r/min,时间2~5min。The method for preparing an aluminum-based composite material according to claim 1, wherein in step (2), the stirring speed is 100-200 r/min and the time is 2-5 min.
  5. 根据权利要求1所述的一种铝基复合材料的制备方法,其特征在于步骤(5)中,搅拌速度100~300r/min,时间5~7min。The method for preparing an aluminum-based composite material according to claim 1, wherein in step (5), the stirring speed is 100-300 r/min, and the time is 5-7 min.
  6. 根据权利要求1所述的一种铝基复合材料的制备方法,其特征在于步骤(5)中,静置时间10~30min。The method for preparing an aluminum-based composite material according to claim 1, wherein in step (5), the standing time is 10-30 minutes.
  7. 根据权利要求1所述的一种铝基复合材料的制备方法,其特征在于步骤(1)中,准备铝锭和其他金属成分作为原料;当进行步骤(4)时,将镁锭和其他金属成分一同置于铁坩埚中,熔化并搅拌混合均匀,形成原料熔体;所述的其他金属成分为镁锭、锌锭、铝锰合金、铝稀土合金、铝铜合金、铝钛合金和铝硅合金中的一种或多种,其他金属成分中的镁、锌、锰、稀土、铜、钛和硅占原料总质量≤10%。The method for preparing an aluminum-based composite material according to claim 1, wherein in step (1), aluminum ingots and other metal components are prepared as raw materials; when step (4) is performed, magnesium ingots and other metal The components are put together in an iron crucible, melted and mixed evenly to form a raw material melt; the other metal components are magnesium ingots, zinc ingots, aluminum-manganese alloys, aluminum-rare earth alloys, aluminum-copper alloys, aluminum-titanium alloys and aluminum-silicon One or more of the alloys, and the magnesium, zinc, manganese, rare earth, copper, titanium and silicon in the other metal components account for ≤10% of the total mass of the raw materials.
  8. 根据权利要求1所述的一种铝基复合材料的制备方法,其特征在于所述的铝基复合材料的原料成分占总体积的80~99.9%,增强体成分占总体积的0.1~22%。The method for preparing an aluminum-based composite material according to claim 1, wherein the raw material component of the aluminum-based composite material accounts for 80-99.9% of the total volume, and the reinforcement component accounts for 0.1-22% of the total volume. .
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