WO2021033375A1 - Firing rack and firing tool - Google Patents
Firing rack and firing tool Download PDFInfo
- Publication number
- WO2021033375A1 WO2021033375A1 PCT/JP2020/018991 JP2020018991W WO2021033375A1 WO 2021033375 A1 WO2021033375 A1 WO 2021033375A1 JP 2020018991 W JP2020018991 W JP 2020018991W WO 2021033375 A1 WO2021033375 A1 WO 2021033375A1
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- WIPO (PCT)
- Prior art keywords
- firing
- setter
- frame
- pillar
- firing rack
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens, or the like for the charge within the furnace
- F27D5/0006—Composite supporting structures
- F27D5/0012—Modules of the sagger or setter type; Supports built up from them
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens, or the like for the charge within the furnace
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens, or the like for the charge within the furnace
- F27D5/0031—Treatment baskets for ceramic articles
Definitions
- This specification discloses techniques related to firing racks and firing jigs.
- a technique relating to a firing rack for arranging a flat plate setter on which an object to be fired is loaded is disclosed.
- Patent Document 1 discloses a technique for laminating a plurality of flat plate-shaped setters using a firing rack.
- the firing rack of Patent Document 1 is provided with a cross-shaped column portion (crosslinked portion) so as to connect the frames to the opening portion surrounded by the frame body to prevent the flat plate setter from being deformed in the firing process. doing.
- the center of the flat plate setter is supported by the pillar portion, and the flat plate setter is prevented from being deformed.
- the temperature of the flat plate setter may differ from that of.
- the temperature of the flat plate setter may be higher in the portion not in contact with the pillar portion than in the portion in contact with the pillar portion.
- the temperature of the flat plate setter may be lower in the portion not in contact with the pillar portion than in the portion in contact with the pillar portion. If temperature unevenness occurs in the plane of the flat plate setter, firing unevenness may occur in the object to be fired.
- An object of the present specification is to provide a firing rack capable of reducing the in-plane temperature distribution of a flat plate setter to be loaded.
- the firing rack disclosed in the present specification is configured to arrange a flat plate-shaped setter on which the object to be fired is loaded.
- the firing rack is surrounded by a frame body having a flat plate-shaped setter arranged on the surface and an opening, a pillar portion extending between the frame bodies so as to pass through the center of the frame body, and the frame body and the pillar portion. It may be provided with a plurality of surrounding parts and a plurality of auxiliary pillars extending from the center of the surroundings toward the frame or pillar.
- This specification also discloses the above-mentioned firing rack and a firing jig including a flat plate-shaped setter arranged on the surface of the firing rack.
- the firing rack and the flat plate setter may be made of the same material.
- the plan view of the firing rack of 1st Example is shown.
- the cross-sectional view of the firing jig using the firing rack of the first embodiment is shown.
- the perspective view of the state in which the firing jigs are laminated is shown.
- the plan view of the firing rack of the 2nd Example is shown.
- the plan view of the firing rack of the 3rd Example is shown.
- the plan view of the firing rack of 4th Example is shown.
- the firing jig disclosed in the present specification is used, for example, in the firing step of a material to be fired such as a ceramic product.
- the firing jig may include a flat plate-shaped setter for laminating the objects to be fired and a firing rack configured to arrange the flat plate-shaped setters. That is, the firing jig may include a firing rack and a flat plate-shaped setter that is a separate component from the firing rack.
- the flat plate setter and the firing rack may be made of a material such as alumina, mullite, zirconia, silicon nitride, and silicon carbide.
- the flat plate setter and the firing rack may be made of the same material or may be made of different materials.
- the flat plate setter and the firing rack are made of the same material in order to improve the temperature followability during firing (the temperature change of the flat plate setter and the firing rack due to the change in the ambient temperature in the furnace). It is preferable to have.
- the material of the flat plate setter and / or the firing rack is particularly preferably silicon carbide.
- Silicon carbide is known to have high strength and excellent impact resistance. Therefore, if a flat plate setter and / or a firing rack is produced using silicon carbide, the flat plate setter and / or the firing rack can be thinned. As a result, the weight of the firing jig can be reduced, and the heat capacity of the firing jig can be reduced. That is, by using silicon carbide as the material of the flat plate setter and / or the firing rack, a firing jig having good temperature followability can be realized. Further, the silicon carbide has a higher thermal conductivity than the other materials described above, which also contributes to the improvement of the temperature followability.
- the "silicon carbide” referred to in the present specification is substantially a single SiC (recrystallized SiC), Si 3 N 4- SiC (Si 3 N 4 : 20 to 30 wt%, SiC:) excluding unavoidable impurities. 70 to 80 wt%), Si-containing SiC (Si: 1 to 30 wt%, SiC: 70 to 99 wt%).
- the firing rack may include a frame body, a pillar portion, a surrounding portion, a sub pillar portion, and a protruding portion.
- the frame body, the pillar portion, the sub pillar portion, and the protruding portion may be integrally molded, or a part or all of them are separate parts, and a firing rack is formed by assembling each part. May be good.
- the surrounding portion is a region formed by the frame body and the pillar portion.
- the frame may go around the outer circumference of the firing rack and form the outer edge of the firing rack.
- the inside of the frame may be open. That is, the frame may be ring-shaped.
- the shape of the frame (outer edge shape of the firing rack) may be a polygon such as a triangle or a quadrangle, or a circle. Although not particularly limited, the shape of the frame is preferably a quadrangle, and particularly preferably a square or a rectangle. When the shape of the frame is square or rectangular, the size of the frame (outer edge of the firing rack) may be 100 to 500 mm.
- the thickness of the frame may be 1 to 5 mm.
- the surface of the frame may form a part of the arrangement surface (setter arrangement surface) for arranging the flat plate-shaped setter.
- a plurality of protrusions may be provided on the surface of the frame body.
- a protrusion on the surface of the frame when a flat plate setter is arranged on the firing rack, or when a firing jig on which the flat plate setter is arranged is used, the flat plate shape with respect to the firing rack.
- the placement position of the setter can be regulated. For example, when the firing jig is used in a continuous firing furnace, it is possible to prevent the position of the flat plate setter from being displaced with respect to the firing rack due to the vibration received when the firing jig is conveyed.
- the protruding portion functions as a spacer for providing a gap between the firing jigs (between the flat plate-shaped setter and the upper firing rack) when the firing jigs are laminated.
- the thickness (protruding height) of the protruding portion may be appropriately adjusted according to the size of the flat plate-shaped setter and the object to be fired.
- the thickness of the flat plate setter may be 0.3 to 10 mm
- the thickness of the protruding portion may be 1 to 20 mm.
- Inside the frame a pillar portion connecting the frames may be provided.
- the pillars may extend linearly so as to pass through the center of the frame and connect the frames, and connect the frames.
- the "center of the frame” means the center point of the frame with respect to the outer edge or the inner edge of the frame when the frame is viewed in a plan view (observed from the side where the flat plate setter is arranged). When the width and thickness are constant in the circumferential direction, it corresponds to the "center of gravity of the frame".
- the thickness of the pillar portion may be the same as the thickness of the frame body, and may be, for example, 1 to 10 mm or 1 to 5 mm.
- the "center of the frame” can be determined by connecting the inner edges of the frame of the portion to which the pillars are not connected and creating a virtual inner edge that makes a round.
- the pillars may extend in one direction (one pillar) or in multiple directions (multiple pillars) as long as they pass through the center of the frame. (There may be).
- the pillar portion may also be provided with a protruding portion.
- the pillar portion divides the opening in the frame (the space surrounded by the inner edge of the frame) into a plurality of openings. That is, by providing the pillar portion in the frame body, a plurality of surrounding portions surrounded by the frame body and the pillar portion are formed.
- the shape of the surrounding part depends on the shape of the frame and the pillar part. For example, when the frame body is a quadrangle, if one pillar portion is formed so as to connect opposite sides (sides that do not share vertices) of the frame body, the surrounding portion becomes a quadrangle. Further, if one or two pillars are formed so as to connect opposite vertices (vertices that do not share sides) of the frame body, the surrounding portion becomes a triangle. Further, when the frame is rectangular or in the positive direction, if one or two pillars are formed so as to be orthogonal to the sides of the frame, each surrounding part is a quadrangle having the same shape (same size). Become.
- each surrounding portion becomes a triangle having the same shape.
- the shapes of the plurality of surrounding parts formed in the frame are all the same shape.
- all the surrounding parts may have the same size or may be different.
- the sub-pillar part is provided in the surrounding part and extends from the center of the surrounding part toward the frame or the pillar part.
- a plurality of sub-pillar portions are provided in the surrounding portion, and all the sub-pillar portions may be connected at the center of the surrounding portion.
- the "center of the surrounding portion” means the center point when the surrounding portion (firing rack) is viewed in a plan view, and when the width and thickness of the frame and pillars constituting the surrounding portion are constant, “center” is used. Corresponds to the "center of gravity of the surrounding area".
- the inner surface (inner side surface) of the portion to which the sub-pillar portion is not connected is connected to each other and the virtual surrounding portion makes a round.
- the "center of the surrounding part" can be determined.
- the sub-pillar portion may extend radially (straight line) from the center of the surrounding portion, or may extend in a curved shape (non-linear shape). Further, when the sub-pillars extend radially from the center of the surrounding area, the angles formed by the adjacent sub-pillars may be the same.
- the direction in which the pillar portion (members constituting the surrounding portion) extends and the direction in which the sub-pillar portion extends may be the same or different.
- the surfaces of the frame body, the column portion, and the sub-column portion may be included in the same plane. Thereby, the arrangement surface of the flat plate-shaped setter can be formed by the whole of the frame body, the column portion and the sub-column portion.
- the thickness of the sub-column portion may be the same as the thickness of the column portion and the frame body, and may be, for example, 1 to 5 mm.
- FIG. 1 shows a firing rack 50
- FIG. 2 shows a firing jig 60 in which a flat plate-shaped setter 32 is arranged on the firing rack 50.
- FIG. 2 corresponds to a cross section taken along the line II-II of FIG.
- the firing rack 50 and the setter 32 are made of SiC material.
- the firing jig 60 is formed by arranging two setters 32 in one firing rack 50.
- the firing jig 60 is used to load the ceramic products to be fired in the firing process of the ceramic products and the like.
- the firing rack 50 includes a frame body 2, a pillar portion 4 passing through the center 6 of the frame body 2, and surrounding portions 10a and 10b surrounded by the frame body 2 and the pillar portion 4. It is provided with sub-pillar portions 14a and 14b passing through the centers 12a and 12b of the above, and projecting portions (ribs) 24 and 26 provided in a part of the frame body 2 and the pillar portion 4.
- the frame body 2 is composed of two first frame portions 2a extending in the X direction and two second frame portions 2b extending in the Y direction orthogonal to the X direction, and has a ring shape having a substantially rectangular outer shape. is there. Therefore, an opening is formed inside the frame body 2.
- the pillar portion 4 extends in the Y direction (parallel to the second frame portion 2b) so as to connect the first frame portions 2a and 2a. As a result, the pillar portion 4 separates the openings in the frame body 2 into two. Further, the sub-column portions 14a and 14b separate the two separated openings into four, respectively, and a total of eight triangular openings 20a and 20b are formed in the frame body 2.
- the width of the frame body 2 (the length of the first frame portion 2a in the Y direction and the length of the second frame portion 2b in the X direction) is constant.
- the firing rack 50 has two setter arrangement areas 30a and 30b. That is, two setters 32 can be arranged in one firing rack 50.
- the setter arrangement areas 30a and 30b are composed of a frame body 2, a pillar portion 4, and sub-pillar portions 14a and 14b.
- the setter arrangement area 30a is composed of a part of the frame body 2, a part of the pillar portion 4, and a sub-pillar portion 14a.
- the setter arrangement area 30b is composed of a part of the frame body 2, a part of the pillar portion 4, and a sub pillar portion 14b.
- the protrusions 24 and 26 are arranged so as to surround the setter arrangement areas 30a and 30b.
- the projecting portions 24 are provided at the four corners of the firing rack 50, and the projecting portions 26 are provided at both ends of the column portion 4 (center of the first frame portion 2a in the longitudinal direction (X direction)).
- the projecting portion 24 is arranged so as to surround both the setter arrangement areas 30a and 30b, and the projecting portion 26 is provided so as to separate the setter arrangement areas 30a and 30b. That is, the setter arrangement regions 30a and 30b are formed by the protrusions 24 and 26.
- the structures of the setter arrangement area 30a and the setter arrangement area 30b are substantially the same. Therefore, in the following description, when substantially the same structure such as the component of the setter arrangement area 30a and the component of the setter arrangement area 30b is described, the alphabet of the reference number may be omitted.
- the surfaces of the frame body 2, the column portion 4, and the sub-column portion 14 are included in the same plane (XY plane). That is, the surface of the setter arrangement region 30 is flat. Therefore, the setter 32 is supported by all of the frame body 2, the column portion 4, and the sub-column portion 14. Since the projecting portions 24 and 26 are arranged so as to surround the setter arrangement area 30, the projecting portions 24 and 26 are located on the back surface of the setter 32 when the setter 32 is arranged in the firing rack 50. There is no.
- the pillar portion 4 passes through the center 6 of the frame body 2 and extends in the Y direction between the first frame portions 2a. That is, the pillar portion 4 is parallel to the second frame portion 2b and is orthogonal to the first frame portion 2a.
- the pillar portion 4 is integrally molded with the frame body 2 (first frame portion 2a).
- the width (length in the X direction) of the pillar portion 4 is constant in the Y direction (excluding the portion integrated with the frame body 2).
- surrounding portions 10 (10a, 10b) are formed on both sides (both sides in the X direction) of the pillar portion 4.
- the surrounding portions 10a and 10b are square, and their sizes are the same.
- four sub-pillar portions 14 extend from the center 12 of the surrounding portion 10 toward the frame body 2 or the pillar portion 4 (toward the outside of the surrounding portion 10).
- the inner side surface of the frame body 2 (the portion where the pillar portion 4 and the sub-pillar portion 14 are not connected) and the side surface of the pillar portion 4 (the frame body 2 and the sub-pillar portion 14 are connected). It is a virtual range (virtual surrounding area) that is extended and connected to the unconnected part).
- the sub-pillar portion 14 extends radially from the center 12 toward the apex of the surrounding portion 10. Therefore, the sub-column portion 14 is non-parallel to the frame body 2 and the column portion 4 (extending in different directions).
- the angle formed by the adjacent sub-pillar portions 14 is 90 degrees.
- Each sub-pillar portion 14, the frame body 2, and the pillar portion 4 are integrally molded. Therefore, it can be considered that one sub-pillar portion 14 connecting the center 12 of the surrounding portion 10 and the four vertices is provided in the quadrangular (square) surrounding portion 10.
- the firing rack 50 is formed by a frame body 2 having an opening on the inside, for example, a temperature difference between the center portion of the setter and the end portion of the setter (in-plane) as compared with a firing rack having a flat plate-shaped setter arrangement surface. Temperature distribution) can be reduced. In other words, the firing rack 50 can improve the temperature followability of the central portion of the setter. Further, since the pillar portion 4 passes through the center 6 of the frame body 2 and connects the frame bodies 2, it is possible to prevent the frame body 2 itself or the setter from being deformed during firing.
- the thickness of the firing rack 50 (thickness of the setter arrangement surface) can be reduced, and a lightweight firing rack 50 can be realized. Can be done. As the thickness of the setter arrangement surface becomes thinner, the heat capacity of the setter arrangement surface decreases, and the temperature followability of the setter improves.
- the in-plane temperature distribution of the setter can be further reduced during firing by providing the sub-pillar portion 14 in the surrounding portion 10 surrounded by the frame body 2 and the pillar portion 4.
- the temperature followability of the central portion of the setter can be improved.
- the sub-pillar portion is not provided in the surrounding portion 10, between the portion corresponding to the center of the surrounding portion of the setter and the portion corresponding to the outside of the surrounding portion (the portion where the setter and the frame or the pillar portion are in contact with each other). Therefore, a temperature difference is likely to occur.
- the temperature of the setter is high in the portion corresponding to the center of the surrounding portion, and the temperature of the setter is low in the portion corresponding to the outside of the surrounding portion.
- a thermal bridge is formed in the center 12 of the surrounding portion 10 and the outside of the surrounding portion 10, and the in-plane temperature distribution of the setter can be reduced. it can.
- a plurality of firing jigs 60 may be laminated during firing.
- a gap is provided between the setter 32 and the firing racks 50 laminated on the upper stage of the setter 32.
- a space (a space for arranging the object to be fired) can be secured on the surface of the setter 32 simply by laminating the firing rack 50 without using a spacer or the like separate from the firing rack 50.
- the firing rack 50 is provided on the back surface of the frame body 2 (the surface opposite to the surface on which the protrusions 24 and 26 are provided) at the tip of the protrusions 24 and 26 (the end in the protrusion direction (Z + direction)). It may have a recess for accommodating the part). By accommodating the tips of the protrusions 24 and 26 in the recess, it is possible to prevent the firing racks 50 from being displaced from each other.
- the setter 32 can be positioned on the surface of the firing rack 50. That is, it is possible to suppress the movement of the setter 32 with respect to the firing rack 50, such as the setter 32 falling from the firing rack 50. Even if the protruding portion is provided on the back surface of the frame body 2, a gap can be provided between the firing jigs. However, in this case, the setter 32 cannot be positioned on the surface of the firing rack, and the setter 32 may be displaced from the firing rack due to vibration or the like. Therefore, the firing rack provided with the protruding portion on the back surface of the frame 2 is not suitable for use in, for example, a continuous firing furnace in which vibration is easily applied to the firing rack.
- the firing rack 50 can be used in various types of firing furnaces.
- the protruding portion 26 may be deleted. Even in this case, if the projecting portions 24 are provided at the four corners of the frame body 2, a space can be secured on the surface of the setter, and the setter can be positioned on the surface of the firing rack.
- the firing racks 150, 250, and 350 are modifications of the firing rack 50. Therefore, regarding the firing racks 150, 250, and 350, the parts substantially the same as the firing rack 50 are described by assigning the same reference number as the reference number assigned to the firing rack 50 or the same reference number as the last two digits. May be omitted.
- a firing jig is formed by arranging a setter on the surface.
- the directions in which the sub-pillar portions 16 and 18 extend are different from those of the sub-pillar portion 14 of the firing rack 50.
- the sub-pillar portions 16 (16a, 16b) extend parallel to the second frame portion 2b (in the Y direction) and connect the first frame portions 2a, 2a.
- the sub-pillar portions 18 (18a, 18b) extend parallel to the first frame portion 2a (in the X direction) and connect the second frame portion 2b and the pillar portion 4.
- the surrounding portions 10a and 10b are separated into four by the sub-pillar portions 16 and 18, and are separated into a total of eight quadrangular openings 120a and 120b.
- thermal bridges are formed from the center of the surrounding portion 10 to the end of the surrounding portion 10, and the in-plane temperature distribution of the setter can be reduced.
- the structure inside the surrounding portion 10b may not be changed, and the auxiliary pillar portion 14a (see FIG. 1) may be provided instead of the auxiliary pillar portions 16a and 18a in the surrounding portion 10a.
- the firing rack 250 shown in FIG. 5 has a ring shape in which the outer shape of the frame body 2 is substantially in the positive direction.
- the firing rack 250 includes a first pillar portion 4a connecting the first frame portions 2a and 2a, and a second pillar portion 4b connecting the second frame portions 2b and 2b.
- the first pillar portion 4a extends in the Y direction (parallel to the second frame portion 2b), and the second pillar portion 4b extends in the X direction (parallel to the first frame portion 2a).
- Four surrounding parts 10 (10a, 10b, 10c, 10d) are formed in the frame body 2 by the pillar parts 4a and 4b.
- each surrounding portion 10 four sub-pillar portions 14 (14a, 14b, 14c, 14d) are formed from the center 12 (12a, 12b, 12c, 12d) of each surrounding portion 10 toward the apex of each surrounding portion 10. Is provided.
- a total of 16 triangular openings 20 (20a, 20b, 20c, 20d) are formed in the frame body 2.
- the structure of each surrounding portion 10 (the form of the frame body 2, the pillar portion 4, and the sub-pillar portion 14 constituting the surrounding portion 10) is the same.
- the firing rack 250 is formed with four setter arrangement regions 30 (30a, 30b, 30c, 30d). That is, four setters can be arranged in one firing rack 250.
- Each setter arrangement area 30 includes one surrounding portion 10. As described above, the structure of each surrounding portion 10 (10a, 10b, 10c, 10d) is the same. Therefore, the structure of each setter arrangement region 30 (30a, 30b, 30c, 30d) is also the same.
- the sub-pillar portions 16 and 18 may be provided in place of the sub-pillar portion 14 for any or all of the surrounding portions 10a, 10b, 10c, and 10d. Further, the protruding portion 26 may be deleted, and one or two setters may be arranged in one firing rack 250 (the setter arrangement area may be one or two).
- the outer shape of the frame body 2 has a ring shape in a substantially positive direction, and the first frame portion 2a and the second frame portion 2b are connected to each other.
- the first pillar portion 304a and the second pillar portion 304b connecting vertices different from the vertices connected by the first pillar portion 304a are provided. That is, in the firing rack 350, the column portions 304a and 304b extend in a direction different from that of the frame body 2 (first frame portion 2a and second frame portion 2b).
- the column portions 304a and 304b form four triangular surrounding portions 310 (310a, 310b, 310c, 310d) in the frame body 2.
- each surrounding portion 310 there are three sub-pillars (one sub-pillar 15 and 2) from the center 312 (312a, 312b, 312c, 312d) of each surrounding portion 310 toward the apex of each surrounding portion 310.
- the sub-pillars 17) are extended.
- the sub-column portion 15 extends from the center 312 toward the intersection of the column portions 304a and 304b (toward the center 6 of the firing rack 350).
- the sub-column portion 17 extends from the center 312 toward the intersection of the column portion 304 and the frame body 2.
- Three triangular openings 21, 22, 23 are formed in each surrounding portion 310, and a total of 12 openings 21, 22, 23 are formed in the frame body 2.
- the structure of each surrounding portion 310 (forms of the frame body 2, the pillar portion 304, and the sub-pillar portions 15 and 17) is the same.
- the protruding portion 24 and the protruding portion 26 are provided at substantially the same positions as the firing rack 250 (see FIG. 5 for comparison).
- the projecting portions 24 are provided at the four corners of the firing rack 350, and the projecting portions 26 are the intersection of the column portions 304a and 304b (the position including the center 6 of the firing rack 350) and the second frame portion 2b. It is provided at the midpoint in the longitudinal direction (Y direction) of.
- the firing rack 350 is formed with four setter arrangement regions 30 (30a, 30b, 30c, 30d) at the same positions as the firing rack 250 (FIG. 5). Therefore, in the firing rack 350, each setter arrangement region 30 is composed of a part of two surrounding portions 310.
- each setter arrangement region 30 is also the same.
- the protruding portion 26 may be deleted, and one or two setters may be arranged in one firing rack 350 (the setter arrangement area may be one or two). ..
- pillars (pillars 4,304) that pass through the center 6 of the frame 2 and extend between the frames 2 are provided in the frame 2 having an opening. It is provided, and is provided from the center of the surrounding portion (centers 12, 312) to the end portion of the surrounding portion (center 12, 312) in the surrounding portion (surrounding portion 10,310) surrounded by the frame body 2 and the pillar portion (pillar portion 4,304). It has a common feature that it has a plurality of sub-pillars (sub-pillars 14, 15, 16, 17, 18) extending toward the frame 2 and the pillars). As a result, during firing, the temperature difference between the center of the surrounding portion and the end portion of the surrounding portion (difference in temperature followability) is alleviated, and the in-plane temperature distribution of the setter can be reduced.
- Frame 4 Pillar part 6: Center of frame 10: Surrounding part 14: Sub-pillar part 32: Flat plate setter 50: Baking rack 60: Baking jig
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Abstract
Description
本明細書で開示する焼成用治具は、例えば、セラミックス製品等の被焼成物の焼成工程で用いられる。焼成用治具は、被焼成物を積層するための平板状セッターと、平板状セッターを配置するように構成された焼成用ラックを備えていてよい。すなわち、焼成用治具は、焼成用ラックと、焼成用ラックとは別部品の平板状セッターを備えていてよい。平板状セッター及び焼成用ラックは、アルミナ質、ムライト質、ジルコニア質、窒化ケイ素質、炭化ケイ素質等の材料で形成されていてよい。平板状セッターと焼成用ラックは、同質の材料で構成されていてもよいし、異質の材料で構成されていてもよい。焼成の際の温度追従性(炉内雰囲気温度の変化に伴う、平板状セッター及び焼成用ラックの温度変化)を良好にするため、平板状セッターと焼成用ラックは、同質の材料で構成されていることが好ましい。 (Baking jig)
The firing jig disclosed in the present specification is used, for example, in the firing step of a material to be fired such as a ceramic product. The firing jig may include a flat plate-shaped setter for laminating the objects to be fired and a firing rack configured to arrange the flat plate-shaped setters. That is, the firing jig may include a firing rack and a flat plate-shaped setter that is a separate component from the firing rack. The flat plate setter and the firing rack may be made of a material such as alumina, mullite, zirconia, silicon nitride, and silicon carbide. The flat plate setter and the firing rack may be made of the same material or may be made of different materials. The flat plate setter and the firing rack are made of the same material in order to improve the temperature followability during firing (the temperature change of the flat plate setter and the firing rack due to the change in the ambient temperature in the furnace). It is preferable to have.
焼成用ラックは、枠体、柱部、囲繞部、副柱部、突出部を備えていてよい。なお、枠体、柱部、副柱部、突出部は、一体成型されていてもよいし、一部又は全てが別部品であって、各部品を組み立てることによって焼成用ラックが形成されていてもよい。また、詳細は後述するが、囲繞部は、枠体と柱部によって形成される領域である。 (Baking rack)
The firing rack may include a frame body, a pillar portion, a surrounding portion, a sub pillar portion, and a protruding portion. The frame body, the pillar portion, the sub pillar portion, and the protruding portion may be integrally molded, or a part or all of them are separate parts, and a firing rack is formed by assembling each part. May be good. Further, as will be described in detail later, the surrounding portion is a region formed by the frame body and the pillar portion.
図1及び図2を参照し、焼成用ラック50及び焼成用治具60について説明する。図1は焼成用ラック50を示しており、図2は焼成用ラック50に平板状のセッター32が配置された焼成用治具60を示している。なお、図2は、図1のII-II線に沿った断面に相当する。焼成用ラック50及びセッター32は、SiC質で形成されている。焼成用治具60は、1個の焼成用ラック50に2個のセッター32を配置することによって形成されている。なお、焼成用治具60は、セラミックス製品等の焼成工程において、焼成するセラミックス製品を積載するために用いられる。 (First Example)
The
図4に示す焼成用ラック150では、副柱部16,18が伸びる方向が、焼成用ラック50の副柱部14と異なる。具体的には、副柱部16(16a,16b)は、第2枠部2bに平行に(Y方向に)伸び、第1枠部2a,2a間を接続している。また、副柱部18(18a,18b)は、第1枠部2aに平行に(X方向に)伸び、第2枠部2bと柱部4を接続している。副柱部16,18によって、囲繞部10a,10b内が各々4個に分離され、合計8個の四角形の開口部120a,120bに分離されている。このような形態であっても、囲繞部10の中央から囲繞部10の端部に熱橋(副柱部16,18)が形成され、セッターの面内温度分布を低減することができる。なお、焼成用ラック150において、囲繞部10b内の構造は変更せず、囲繞部10a内の副柱部16a,18aに代えて、副柱部14a(図1を参照)を設けてもよい。 (Second Example)
In the
図5に示す焼成用ラック250は、枠体2の外形が略正方向のリング状である。焼成用ラック250は、第1枠部2a,2a間を結ぶ第1柱部4aと、第2枠部2b,2b間を結ぶ第2柱部4bを備えている。第1柱部4aはY方向(第2枠部2bに平行)に伸びており、第2柱部4bはX方向(第1枠部2aに平行)に伸びている。柱部4a、4bによって、枠体2内に4個の囲繞部10(10a,10b,10c,10d)が形成されている。各囲繞部10内には、各囲繞部10の中心12(12a,12b,12c,12d)から各囲繞部10の頂点に向けて4個の副柱部14(14a,14b,14c,14d)が設けられている。その結果、焼成用ラック250は、枠体2内に合計16個の三角形の開口部20(20a,20b,20c,20d)が形成されている。各囲繞部10の構造(囲繞部10を構成する枠体2、柱部4、副柱部14の形態)は同一である。 (Third Example)
The
図6に示す焼成用ラック350は、枠体2の外形が略正方向のリング状であり、枠体2の対向する頂点(第1枠部2aと第2枠部2bの交点)を結ぶ第1柱部304aと、第1柱部304aが結ぶ頂点とは異なる頂点を結ぶ第2柱部304bを備えている。すなわち、焼成用ラック350では、柱部304a,304bが、枠体2(第1枠部2a及び第2枠部2b)とは異なる方向に伸びている。焼成用ラック350では、柱部304a,304bによって、枠体2内に4個の三角形の囲繞部310(310a,310b,310c,310d)が形成されている。各囲繞部310内には、各囲繞部310の中心312(312a,312b,312c,312d)から各囲繞部310の頂点に向けて3個の副柱部(1個の副柱部15と2個の副柱部17)が伸びている。副柱部15は、中心312から柱部304a,304bの交点に向けて(焼成用ラック350の中心6に向けて)伸びている。副柱部17は、中心312から柱部304と枠体2の交点に向けて伸びている。各囲繞部310内には、3個の三角形の開口部21,22,23が形成されており、枠体2内に合計12個の開口部21,22,23が形成されている。各囲繞部310の構造(枠体2、柱部304、副柱部15,17の形態)は同一である。 (Fourth Example)
In the
4:柱部
6:枠体の中心
10:囲繞部
14:副柱部
32:平板状セッター
50:焼成用ラック
60:焼成用治具 2: Frame 4: Pillar part 6: Center of frame 10: Surrounding part 14: Sub-pillar part 32: Flat plate setter 50: Baking rack 60: Baking jig
Claims (6)
- 被焼成物が積載される平板状セッターを配置するように構成された焼成用ラックであって、
表面に前記平板状セッターが配置されるとともに、開口部を有する枠体と、
前記枠体の中心を通過して枠体間を伸びる柱部と、
前記枠体と前記柱部によって囲まれた複数の囲繞部と、
前記囲繞部の中心から前記枠体又は前記柱部に向けて伸びる複数の副柱部と、
を備える焼成用ラック。 A firing rack configured to arrange a flat plate setter on which the object to be fired is loaded.
A frame body having an opening as well as the flat plate-shaped setter arranged on the surface,
Pillars that pass through the center of the frame and extend between the frames,
A plurality of surrounding parts surrounded by the frame body and the pillar parts,
A plurality of sub-pillar portions extending from the center of the surrounding portion toward the frame body or the pillar portion,
A firing rack equipped with. - 前記囲繞部の各々の形状が同形状の多角形である請求項1に記載の焼成用ラック。 The firing rack according to claim 1, wherein each of the surrounding portions is a polygon having the same shape.
- 前記柱部が伸びる方向と前記副柱部が伸びる方向が異なる請求項1又は2に記載の焼成用ラック。 The firing rack according to claim 1 or 2, wherein the direction in which the pillar portion extends and the direction in which the sub-pillar portion extends are different.
- 前記枠体の表面に、平板状セッターの配置位置を規制するように構成された複数の突出部が設けられている請求項1から3のいずれか一項に記載の焼成用ラック。 The firing rack according to any one of claims 1 to 3, wherein a plurality of protrusions configured to regulate the arrangement position of the flat plate setter are provided on the surface of the frame.
- 焼成用ラックの材料が炭化ケイ素質である請求項1から4のいずれか一項に記載の焼成用ラック。 The firing rack according to any one of claims 1 to 4, wherein the material of the firing rack is silicon carbide.
- 請求項1から5のいずれか一項に記載の焼成用ラックと、
焼成用ラックの表面に配置される平板状セッターと、を備え、
焼成用ラックと平板状セッターが同質の材料で形成されている焼成用治具。 The firing rack according to any one of claims 1 to 5,
With a flat plate setter placed on the surface of the firing rack,
A firing jig in which the firing rack and the flat plate setter are made of the same material.
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KR1020217001179A KR102476035B1 (en) | 2019-08-16 | 2020-05-12 | Firing rack and firing jig |
JP2020570204A JP7285271B2 (en) | 2019-08-16 | 2020-05-12 | Baking rack and baking jig |
CN202080003503.8A CN114207372A (en) | 2019-08-16 | 2020-05-12 | Frame for firing and jig for firing |
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WO2024064198A1 (en) * | 2022-09-22 | 2024-03-28 | Blasch Precision Ceramics, Inc. | Hybrid setter for investment casting cores and method of using |
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KR20130082325A (en) * | 2012-01-11 | 2013-07-19 | 주식회사 아모텍 | Light setter for ferrite sintering and method of ferrite sintering used light setter |
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JPWO2021033375A1 (en) | 2021-09-13 |
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