WO2021027648A1 - 电动汽车及其集成控制器、集成控制系统 - Google Patents
电动汽车及其集成控制器、集成控制系统 Download PDFInfo
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- WO2021027648A1 WO2021027648A1 PCT/CN2020/107059 CN2020107059W WO2021027648A1 WO 2021027648 A1 WO2021027648 A1 WO 2021027648A1 CN 2020107059 W CN2020107059 W CN 2020107059W WO 2021027648 A1 WO2021027648 A1 WO 2021027648A1
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- charging
- power battery
- electric vehicle
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Classifications
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- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
- B60R16/0231—Circuits relating to the driving or the functioning of the vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
- B60L53/22—Constructional details or arrangements of charging converters specially adapted for charging electric vehicles
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- B60L1/00—Supplying electric power to auxiliary equipment of vehicles
- B60L1/003—Supplying electric power to auxiliary equipment of vehicles to auxiliary motors, e.g. for pumps, compressors
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- B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
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- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
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- B60W10/08—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
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- H02M1/00—Details of apparatus for conversion
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- H02M3/33576—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
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- H02M7/537—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Definitions
- the present disclosure relates to the field of vehicle technology, in particular to an electric vehicle and its integrated controller and integrated control system.
- the present disclosure aims to solve one of the technical problems in the related art at least to a certain extent.
- the first purpose of the present disclosure is to provide an integrated controller for an electric vehicle to reduce the use of electrical components through sharing or reuse of electrical components, thereby reducing costs and reducing the volume and weight of the assembly.
- the second purpose of the present disclosure is to propose an integrated control system for electric vehicles.
- the third purpose of the present disclosure is to propose an electric vehicle.
- an embodiment of the first aspect of the present disclosure proposes an integrated controller for an electric vehicle.
- the electric vehicle includes a power battery and an AC charging and discharging port.
- the integrated controller includes: a first control chip, which includes The first core and the second core, the first core is used to control the electronic control module to drive the motor, the second core is used as a vehicle controller; the second control chip is used for The on-board charging module performs control to achieve AC charging of the power battery by an external AC power source, or to achieve AC discharge of the power battery to an external load through the AC charging and discharging port.
- the integrated controller of the electric vehicle of the embodiment of the present disclosure can reduce the use of components by sharing the control chip, thereby reducing the cost, the volume, and the overall weight.
- the second objective of the present disclosure is to provide an integrated control system for an electric vehicle.
- the electric vehicle includes a power battery and an AC charging and discharging port.
- the integrated control system includes: An integrated controller, the integrated controller includes a first control chip and a second control chip, the first control chip includes a first core and a second core; a drive unit, which includes an electronic control module, a motor, and an on-board charging module, The first core is used to control the electronic control module to drive the motor, the second core is used as a vehicle controller; the second control chip is used to charge the vehicle
- the module performs control to achieve AC charging of the power battery by an external AC power source, or to achieve AC discharge of the power battery to an external load through the AC charging and discharging port.
- the integrated control system of the electric vehicle of the embodiment of the present disclosure can reduce the use of electrical components by sharing or multiplexing electrical components, thereby reducing the cost and the volume and weight of the assembly.
- an embodiment of the third aspect of the present disclosure proposes an electric vehicle, including the above-mentioned integrated control system of the electric vehicle.
- the electric vehicle of the embodiment of the present disclosure adopts the integrated control system of the electric vehicle of the above-mentioned embodiment.
- the use of electrical components can be reduced, thereby reducing costs and reducing the volume and weight of the assembly.
- Fig. 1 is a structural block diagram of an integrated controller of an electric vehicle according to an embodiment of the present disclosure
- Fig. 2 is a structural block diagram of an integrated controller of an electric vehicle according to a specific example of the present disclosure
- Fig. 3 is a structural block diagram of an integrated controller of an electric vehicle according to another embodiment of the present disclosure.
- FIG. 4 is a structural block diagram of the integrated control system of an electric vehicle according to the first embodiment of the present disclosure
- Fig. 5 is a structural block diagram of an integrated control system for an electric vehicle according to a second embodiment of the present disclosure
- Fig. 6 is a schematic structural diagram of an integrated control system of an electric vehicle according to a first specific example of the present disclosure
- Fig. 7 is a structural block diagram of an integrated control system of an electric vehicle according to a third embodiment of the present disclosure.
- Fig. 8 is a schematic structural diagram of an integrated control system of an electric vehicle according to a second specific example of the present disclosure.
- Fig. 9 is a structural block diagram of an integrated control system of an electric vehicle according to a fourth embodiment of the present disclosure.
- FIG. 10 is a schematic structural diagram of an integrated control system of an electric vehicle according to a third specific example of the present disclosure.
- FIG. 11 is a structural block diagram of an integrated control system of an electric vehicle according to a fifth embodiment of the present disclosure.
- FIG. 12 is a schematic structural diagram of an integrated control system of an electric vehicle according to a fourth specific example of the present disclosure.
- FIG. 13 is a schematic structural diagram of an integrated control system of an electric vehicle according to a fifth specific example of the present disclosure.
- FIG. 14 is a schematic structural diagram of an integrated control system for an electric vehicle according to a sixth specific example of the present disclosure.
- 15 is a schematic structural diagram of an integrated control system of an electric vehicle according to a seventh specific example of the present disclosure.
- FIG. 16 is a schematic diagram of the structure of the entire vehicle when charging an example of the present disclosure.
- Fig. 17 is a structural block diagram of an electric vehicle according to an embodiment of the present disclosure.
- Fig. 1 is a structural block diagram of an integrated controller of an electric vehicle according to an embodiment of the present disclosure.
- the electric vehicle includes a power battery and an AC charging and discharging port, where the AC charging and discharging port can be used to connect an external AC power source or an external load.
- the integrated controller 100 of the electric vehicle includes a first control chip 110 and a second control chip 120.
- the first control chip 110 includes a first core 111 and a second core 112.
- the first core 111 is used to control the electronic control module 210 to drive the motor M
- the second core 112 is used as the whole of the electric vehicle.
- Vehicle controller; the second control chip 120 may include a core, the second control chip 120 is used to control the on-board charging module 220, to achieve the external AC power supply to AC charge the power battery, or to achieve the power battery to the external load AC discharge.
- the integrated controller 100 of the electric vehicle can reduce the assembly cost and reduce the assembly volume and weight by sharing the control chip.
- the DC terminal of the electronic control module 210 is connected to the power battery, the AC terminal of the electronic control module 210 is connected to the motor M; the first DC terminal of the on-board charging module 220 is connected to the power battery, and the AC terminal of the on-board charging module 220 Connect with AC charging and discharging port.
- the first core 111 controls the electronic control module 210, and the power battery supplies power to the motor to drive the motor M.
- the second core 112 serves as the vehicle controller of the electric vehicle and participates in vehicle control; the second control chip 120 can be independent
- the on-board charging module 220 is controlled to realize the AC charging of the power battery by the external AC power source, or the AC discharge of the power battery to the external load.
- the electric vehicle further includes a low-voltage battery, and the low-voltage battery is connected to the second DC terminal of the on-board charging module 220.
- the second control chip 120 is also used to control the on-board charging module 220 to realize the power battery to charge the low-voltage battery.
- the integrated controller 100 further includes a first driving circuit 130 and a second driving circuit 140.
- the first driving circuit 130 is connected to the first control chip 110
- the second driving circuit 140 is connected to the second control chip 110.
- the chip 120 is connected.
- the first control chip 110, the second control chip 120, the first drive circuit 130, and the second drive circuit 140 share a power supply module.
- the first drive circuit 130 is used to drive the electronic control module 210
- the circuit 140 is used to drive the on-board charging module 220.
- the shared power supply module includes: a power supply 151, a first voltage conversion unit 152, a second voltage conversion unit 153, a first power supply unit 154, a second power supply unit 155, a first isolation unit 156, and a second isolation unit 157
- the power supply 151 is respectively connected to the first voltage conversion unit 152, the second voltage conversion unit 153, the first isolation unit 156, and the second isolation unit 157.
- the first voltage conversion unit 152 is respectively connected to the first power supply unit 154 and the second power supply unit 157. 155.
- the first drive circuit 130 is connected, the first isolation unit 156 is connected to the first drive circuit 130, the second voltage conversion unit 153 is connected to the second drive circuit 140, and the second isolation unit 157 is connected to the second drive circuit 140.
- a power supply unit 154 is connected to the first control chip 110, and the second power supply unit 155 is connected to the second control chip 120.
- the power supply 151 can provide 12V voltage
- the first voltage conversion unit 152 and the second voltage conversion unit 153 can both be used to convert 12V voltage into 5V voltage
- the first isolation unit 156 and the second isolation unit 157 can both be used to provide 12V isolation power supply. Therefore, the present disclosure only needs one circuit board (that is, only one set of power supply is needed) to realize the power supply to each control chip and each drive circuit, which is compared with the requirements of each controller and each drive circuit in the traditional technology.
- the power supply setting method of the present disclosure uses fewer devices, lower cost, and smaller assembly volume and weight.
- the integrated controller 100 further includes an analog signal acquisition interface 161.
- the first control chip 110 and the second control chip 120 are both connected to the analog signal acquisition interface 161, where the analog signal includes a throttle signal , Brake signal, atmospheric pressure signal, vacuum pressure signal, current signal, voltage signal and one or more of temperature information. Therefore, for the same type of analog signal, only one signal acquisition interface can be provided, and the signal acquisition interface is both connected to the first control chip 110 and the second control chip 120.
- the integrated controller 100 further includes a switch signal acquisition interface 162 and a motor information acquisition interface 163 connected to the first control chip 110.
- the first core 111 and the second core 112 share the switches collected by the switch signal acquisition interface 162. Measurement signal and motor position information collected by the motor information collection interface 163.
- the electric vehicle also includes a DC charging and discharging port.
- the DC charging and discharging port can be used to connect an external DC power supply or an external load.
- the first core 111 is also used to control the electronic control module 210 to realize the external DC power supply connection.
- the power battery is charged by boosting DC, or the power battery is DC discharged to an external load through a DC charging port.
- the first port of the DC charge and discharge port is connected to the first pole of the power battery through the motor M and the electronic control module 210 in turn, and the second port of the DC charge and discharge port is connected to the second pole of the power battery.
- an electric vehicle also includes a DC charging and discharging port.
- the DC charging and discharging port can be used to connect an external DC power supply or an external load.
- a boost charging module 230 is provided between the DC charging and discharging port and the power battery, where, as shown in Figure 3 It is shown that the first core 111 is also used to control the boost charging module 230 to realize the boost DC charging of the power battery by the external DC power supply, or realize the DC discharge of the power battery to the external load through the DC charging and discharging port.
- the first core 111 and the second control chip 120 can work at the same time, the first core 111 is used to control the electronic control module 210, and the second control chip 120 is used to control the on-board charging module 220 to realize the external AC power supply
- the power battery is charged with AC, or the power battery is discharged to an external load through the AC charging and discharging port.
- the first port of the AC charge and discharge 4 is connected to the electronic control module 210 through a motor
- the second port of the AC charge and discharge port is connected to the on-board charging module 220
- the electronic control module 210 is connected to the on-board charging module 220.
- the first core 111 Collect voltage information, current information, etc. of the motor M through the corresponding analog signal acquisition interface 161, and collect motor position information through the motor information acquisition interface 163.
- the first core 111 generates drive control signals based on the motor position information, voltage information, and current information.
- the motor M is operated by the first driving circuit 130 according to the driving control signal.
- the collision information is collected through the switch signal collection interface 162, and the motor position information (used to calculate the vehicle speed) is collected through the motor information collection interface 163.
- the first core 111 generates control commands according to the collision information, vehicle speed information, etc., and executes the three according to the control commands.
- the phase short-circuit strategy or the six-phase open-circuit strategy is used to control the electronic control module 210 to stop the motor M from running.
- the vehicle speed threshold for example, 60KW/h
- the first core 111 can execute a three-phase short circuit strategy; when the vehicle speed is lower than the vehicle speed threshold, the first control chip 110 can execute a six-phase open circuit strategy.
- the set vehicle speed threshold may be different.
- the digital information collection interface 162 is directly connected to the first core 111 without obtaining collision information from the vehicle controller (ie, the second core 112).
- the information transmission time delay is reduced, so that the response speed is fast, and then the emergency formulation is more secure.
- the voltage information and current information are collected through the corresponding analog signal collection interface 161.
- the first control chip 110 generates a DC charging control signal according to the voltage information and current information, and controls the electronic control module 210 or the boost charging module 230 according to the DC charging control signal Work to realize the boost DC charging of the power battery by the external DC power supply.
- the voltage information and current information are collected through the corresponding analog signal acquisition interface 161, and the charging gun charging information is collected through the charging gun information collecting module.
- the second control chip 120 generates AC charging and discharging control commands according to the voltage information, current information and charging information of the charging gun. , And control the operation of the on-board charging module 220 according to the AC charge and discharge control command, so as to realize the AC charge and discharge of the power battery by the external AC power source.
- the voltage information and current information are collected through the corresponding analog signal acquisition interface 161.
- the voltage information includes power battery terminal voltage information and low-voltage battery terminal voltage information.
- the second control chip 120 is based on the power battery terminal voltage information, low-voltage load terminal voltage information and current
- the information generates a step-down control signal, and controls the operation of the on-board charging module 220 according to the step-down control signal, so as to realize the power battery to charge the low-voltage battery.
- the integrated controller of the electric vehicle of the embodiment of the present disclosure can reduce the use of components by sharing the control chip and multiplexing the power supply module and the same signal acquisition interface, thereby reducing the cost, reducing the size, and Reduce the weight of the assembly.
- Fig. 4 is a structural block diagram of an integrated control system of an electric vehicle according to an embodiment of the present disclosure.
- the electric vehicle includes a power battery and an AC charging and discharging port.
- the AC charging and discharging port is used to connect an external AC power supply or an external load.
- the integrated control system includes: the integration of the electric vehicle of the above embodiment The controller 100 and the driving unit 200.
- the integrated controller 100 includes a first control chip 110 and a second control chip 120.
- the first control chip 110 includes a first core 111 and a second core 112;
- the driving unit 200 includes an electronic control module 210, a motor M, and a vehicle Charging module 220.
- the first core 111 is used to control the electronic control module 210 to drive the motor M
- the second core 112 is used as a vehicle controller;
- the second control chip 120 is used to control the on-board charging module 220, In order to realize the external AC power supply to AC charge the power battery, or to realize the AC discharge of the power battery to the external load through the AC charge and discharge port.
- the integrated control system of the electric vehicle adopts the above-mentioned integrated controller, and through the sharing of control chips, the use of components can be reduced, so that the cost, the volume, and the weight of the assembly can be reduced.
- the DC terminal of the electronic control module 210 is connected to the power battery
- the motor M is connected to the AC terminal of the electronic control module 210
- the first DC terminal of the on-board charging module 220 is connected to the power battery
- the on-board charging module The AC terminal of 220 is connected to the AC charging and discharging port.
- the electric vehicle further includes a low-voltage battery, where the second control chip 120 is also used to control the on-board charging module 220 to realize the power battery to charge the low-voltage battery.
- the AC terminal of the on-board charging module 220 is connected to the AC charging and discharging port
- the first DC terminal of the on-board charging module 220 is connected to the power battery
- the second DC terminal of the on-board charging module 220 is connected to the low-voltage battery.
- the second control chip 120 is used to control the on-board charging module 220 to realize the AC charging of the power battery by the external AC power source, or to realize the AC discharge of the power battery to the external load through the AC charging and discharging port, or , To realize the power battery to charge the low-voltage battery.
- the on-board charging module 210 includes a first H bridge (composed of switch tubes Q9, Q10, Q11, and Q12), a transformer T, and a second H bridge (composed of switch tubes Q5, Q6, Q7, and Q8).
- the third H bridge (composed of switch tubes Q1, Q2, Q3 and Q4), the first inductor L1 and the first AC/DC conversion circuit 221, the DC terminal of the first H bridge is connected to the power battery, and the first H The AC end of the bridge is connected to the first secondary coil of the transformer T, the AC end of the second H bridge is connected to the primary coil of the transformer T, the DC end of the second H bridge is connected to the DC end of the third H bridge, and the third H The midpoint of one leg of the bridge is connected to one end of the first inductor L1, the other end of the first inductor L1 is connected to the first port of the AC charging and discharging port, and the midpoint of the other leg of the third H bridge is connected to the AC charging port.
- the second port of the discharge port is connected, the second secondary coil of the transformer T is connected to the AC terminal of the first AC/DC conversion circuit 221, and the DC terminal of the first AC/DC conversion circuit 221 is connected to the low-voltage battery. Therefore, by multiplexing an H-bridge and transformer by the AC charging and discharging module and the low-voltage battery power supply module, the use of electrical components can be reduced, the cost is reduced, the volume is reduced, and the weight of the assembly is reduced.
- a controllable switch, a bleeder resistor, etc. can also be connected between the power battery and the drive unit 200.
- the drive unit 200 also includes an LC filter circuit, a filter capacitor, a bleeder resistor, etc.
- the specific connection methods can be seen in the figure. 6. Of course, designers can also adjust the number and connection positions of LC filter circuits, filter capacitors, bleeder resistors, etc., according to their needs, which are not limited here.
- the electric vehicle further includes a DC charging and discharging port.
- the first port of the DC charging and discharging port is connected to the first pole (such as the positive electrode) of the power battery through the motor M and the electronic control module 210 in turn, and the DC charging and discharging
- the second port of the port is connected to the second pole (such as the negative electrode) of the power battery.
- the first core 111 is used to control the electronic control module 210 in a time-sharing manner, so that the external DC power supply can boost DC charging of the power battery, or the power battery can perform DC charging to the external load through the DC charging and discharging port. Discharge, or to drive the motor M.
- the electronic control module 210 includes a first-phase bridge arm (composed of series-connected switch tubes T1 and T2) and a second-phase bridge arm (composed of series-connected switch tubes T3 and T4).
- the third phase bridge arm (consisting of the switch tubes T5 and T6 connected in series), the first phase bridge arm, the second phase bridge arm, and the third phase bridge arm are connected in parallel to form a first bus end and a second bus end.
- the bus terminal is connected with the first pole of the power battery, and the second bus terminal is connected with the second pole of the power battery.
- the motor M includes a first phase coil La, a second phase coil Lb, and a third phase coil Lc.
- One end of the first phase coil La, the second phase coil Lb and the third phase coil Lc are connected together to form a star Type connection point, the other end of the first phase coil La is connected to the midpoint of the first phase bridge arm, the other end of the second phase coil Lb is connected to the midpoint of the second phase bridge arm, and the other end of the third phase coil Lc It is connected to the midpoint of the third phase bridge arm, wherein the star connection point is connected to the first port of the DC charging and discharging port.
- the first core 111 controls the electronic control module 210.
- the electronic control module 210 When realizing DC charging and discharging, only a certain phase bridge arm can be continuously controlled, and DC charging and discharging can be realized through the phase bridge arm and its corresponding phase coil; Alternate control of two-phase or three-phase bridge arms to achieve DC charging and discharging.
- the electric vehicle further includes a DC charging and discharging port
- the driving unit 200 further includes a boost charging module 230 which is disposed between the DC charging and discharging port and the power battery.
- the first core 111 is also used to control the boost charging module 230 to realize the boost DC charging of the power battery by the external DC power supply, or realize the DC discharge of the power battery to the external load through the DC charging and discharging port.
- the boost charging module 230 includes a first conversion bridge arm and a second inductor L2 composed of two switch tubes (ie, T7, T8) connected in series.
- One end of the first conversion bridge arm is connected to the first pole of the power battery, and the other end of the first conversion bridge arm is connected to the second pole of the power battery; one end of the second inductor L2 is connected to the midpoint of the first conversion bridge arm Connected, the other end of the second inductor L2 is connected to the first port of the DC charging and discharging port, wherein the second port of the DC charging and discharging port is connected to the second pole of the power battery.
- the first port of the AC charging and discharging port is connected to the electronic control module 210 through the motor M
- the second port of the AC charging and discharging port is connected to the vehicle charging module 220
- the electronic control module 210 is connected to the vehicle charging module 220 connection.
- the first core 111 and the second control chip 120 work at the same time, the first core 111 is used to control the electronic control module 210, and the second control chip 120 is used to control the on-board charging module 220, so as to realize the external AC power supply to the power battery.
- the on-board charging module 220 includes a first H-bridge (composed of switch tubes Q9, Q10, Q11, and Q12), a transformer T, and a second H-bridge (composed of switch tubes Q5, Q6, Q7, and Q8).
- the second conversion bridge arm composed of two switch tubes (Q3, Q4) in series and the second AC/DC conversion circuit 222
- the DC terminal of the first H bridge is connected to the power battery
- the AC of the first H bridge Terminal is connected to the first secondary coil of the transformer T
- the AC terminal of the second H bridge is connected to the primary coil of the transformer T
- the first terminal of the DC terminal of the second H bridge is connected to one end of the second conversion bridge arm
- the second H The second port of the DC end of the bridge is connected to the other end of the second conversion bridge arm
- the midpoint of the second conversion bridge arm is connected to the second port of the AC charge and discharge port
- one end of the second AC/DC conversion circuit 222 is connected to the transformer T
- the second secondary coil is connected, and the other end of the second AC/DC conversion circuit 222 is connected to a low-voltage battery.
- the electronic control module 210 includes a first-phase bridge arm (composed of series-connected switching tubes T1, T2), a second-phase bridge arm (composed of series-connected switching tubes T3, T4) and a third-phase bridge arm (composed of Series connected switch tubes T5 and T6), the first-phase bridge arm, the second-phase bridge arm, and the third-phase bridge arm are connected in parallel to form a first bus terminal and a second bus terminal.
- the first bus terminal is connected to the first bus terminal of the power battery.
- One pole and one end of the second conversion bridge arm are connected, and the second confluence end is respectively connected with the second pole of the power battery and the other end of the second conversion bridge arm.
- the motor M includes a first phase coil La, a second phase coil Lb, and a third phase coil Lc.
- One end of the first phase coil La, the second phase coil Lb and the third phase coil Lc are connected together to form a star connection point.
- the other end of the coil La is connected to the midpoint of the first phase bridge arm
- the other end of the second phase coil Lb is connected to the midpoint of the second phase bridge arm
- the other end of the third phase coil Lc is connected to the midpoint of the third phase bridge arm.
- a midpoint connection, where the star connection point is connected to the first port of the AC charging and discharging port.
- the on-board charging module 220 further includes a third inductor L3, wherein one end of the third inductor L3 is connected to the star connection point, and the other end of the third inductor L3 is connected to the second end of the AC charging and discharging port.
- a third inductor L3 wherein one end of the third inductor L3 is connected to the star connection point, and the other end of the third inductor L3 is connected to the second end of the AC charging and discharging port.
- One port connection Since the inductance of the stator winding of the motor M is small in the AC charging mode at high frequencies, the setting of the third inductor L3 can increase the inductance and better realize the power factor correction function.
- the on-board charging module 220 may further include a second AC/DC conversion circuit 222.
- the second AC/DC conversion circuit 222 in FIG. 12 and FIG. 13 includes four switching tubes. Therefore, the two switching tubes can be controlled alternately to reduce or avoid switching tubes. The overheating phenomenon prolongs the service life of the second AC/DC conversion circuit 222.
- the DC charging and discharging port can be connected to the power battery through the positive contactor K3 and the negative contact K4.
- the DC charging and discharging port may be connected to the power battery only through the positive contactor K3.
- the DC charging and discharging port can also be connected to the power battery only through the negative contactor K4.
- the example shown in FIG. 15 reduces the use of contactors and reduces the cost.
- charging is divided into DC charging and AC charging.
- the current is converted from the charging pile or 220V household AC to the power battery through five-in-one charging; when the vehicle is driving normally , The current is driven by the power battery through the five-in-one first-phase motor M to drive the vehicle to run normally.
- the integrated control system of the electric vehicle of the embodiment of the present disclosure can reduce the use of electrical components through sharing or reuse of electrical components, thereby reducing the cost and the volume and weight of the assembly.
- Fig. 17 is a structural block diagram of an electric vehicle according to an embodiment of the present disclosure.
- the electric vehicle 1000 includes the integrated control system 300 of the electric vehicle of the above embodiment.
- the electric vehicle of the embodiment of the present disclosure adopts the integrated control system of the electric vehicle of the above-mentioned embodiment.
- the use of electrical components can be reduced, thereby reducing costs and reducing the volume and weight of the assembly.
- first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include at least one of the features. In the description of the present disclosure, "a plurality of” means at least two, such as two, three, etc., unless otherwise specifically defined.
- the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , Or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, it can be the internal communication of two components or the interaction relationship between two components, unless otherwise specified The limit.
- installed may be a fixed connection or a detachable connection , Or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, it can be the internal communication of two components or the interaction relationship between two components, unless otherwise specified The limit.
- the specific meaning of the above-mentioned terms in the present disclosure can be understood according to specific circumstances.
- the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may be indirectly through an intermediary. contact.
- the "above”, “above” and “above” of the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or it simply means that the level of the first feature is higher than the second feature.
- the “below”, “below” and “below” of the second feature of the first feature may mean that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
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Abstract
Description
Claims (21)
- 一种电动汽车的集成控制器,其特征在于,所述电动汽车包括动力电池和交流充放电口,所述集成控制器包括:第一控制芯片,其包括第一内核和第二内核,所述第一内核用于对电控模块进行控制,以实现对电机的驱动,所述第二内核用作整车控制器;第二控制芯片,其用于对车载充电模块进行控制,以实现外部交流电源对所述动力电池进行交流充电,或者,实现所述动力电池通过所述交流充放电口向外部负载进行交流放电。
- 如权利要求1所述的电动汽车的集成控制器,其特征在于,所述电动汽车还包括低压蓄电池,其中,所述第二控制芯片还用于对所述车载充电模块进行控制,以实现所述动力电池对所述低压蓄电池进行充电。
- 如权利要求1所述的电动汽车的集成控制器,其特征在于,所述集成控制器还包括第一驱动电路和第二驱动电路,所述第一驱动电路与所述第一控制芯片连接,所述第二驱动电路与所述第二控制芯片连接,所述第一控制芯片、所述第二控制芯片、所述第一驱动电路和所述第二驱动电路共用一电源模块,其中,所述第一驱动电路用于驱动所述电控模块,所述第二驱动电路用于驱动所述车载充电模块。
- 如权利要求3所述的电动汽车的集成控制器,其特征在于,所述电源模块包括电源、第一电压转换单元、第二电压转换单元、第一供电单元、第二供电单元、第一隔离单元和第二隔离单元,所述电源分别与所述第一电压转换单元、所述第二电压转换单元、所述第一隔离单元和所述第二隔离单元连接,所述第一电压转换单元分别与所述第一供电单元、所述第二供电单元、所述第一驱动电路连接,所述第一隔离单元与所述第一驱动电路连接,所述第二电压转换单元与所述第二驱动电路连接,所述第二隔离单元与所述第二驱动电路连接,所述第一供电单元与所述第一控制芯片连接,所述第二供电单元与所述第二控制芯片连接。
- 如权利要求1所述的电动汽车的集成控制器,其特征在于,所述集成控制器还包括模拟量信号采集接口,所述第一控制芯片和所述第二控制芯片均与所述模拟量信号采集接口连接,其中,模拟量信号包括油门信号、刹车信号、大气压力信号、真空压力信号、电流信号、电压信号以及温度信息中的一种或多种。
- 如权利要求1所述的电动汽车的集成控制器,其特征在于,所述电动汽车还包括 直流充放电口,其中,所述第一内核还用于对所述电控模块进行控制,以实现外部直流电源对所述动力电池进行升压直流充电,或者,实现所述动力电池通过所述直流充放电口向外部负载进行直流放电。
- 如权利要求1所述的电动汽车的集成控制器,其特征在于,所述电动汽车还包括直流充放电口,所述直流充放电口与所述动力电池之间设置有升压充电模块,其中,所述第一内核还用于对所述升压充电模块进行控制,以实现外部直流电源对所述动力电池进行升压直流充电,或者,实现所述动力电池通过所述直流充放电口向外部负载进行直流放电。
- 如权利要求1所述的电动汽车的集成控制器,其特征在于,所述第一内核与所述第二控制芯片同时工作,所述第一内核用于控制所述电控模块,且所述第二控制芯片用于控制所述车载充电模块,以实现所述外部交流电源对所述动力电池进行交流充电,或者,实现所述动力电池通过所述交流充放电口向外部负载进行交流放电。
- 如权利要求1所述的电动汽车的集成控制器,其特征在于,所述集成控制器还包括与所述第一控制芯片连接的开关量信号采集接口和电机信息采集接口,所述第一内核和所述第二内核共用所述开关量信号采集接口采集的开关量信号和所述电机信息采集接口采集的电机位置信息。
- 一种电动汽车的集成控制系统,其特征在于,所述电动汽车包括动力电池和交流充放电口,所述集成控制系统包括:如权利要求1-9中任一项所述的电动汽车的集成控制器,所述集成控制器包括第一控制芯片和第二控制芯片,所述第一控制芯片包括第一内核和第二内核;驱动单元,其包括电控模块、电机和车载充电模块,所述第一内核用于对所述电控模块进行控制,以实现对所述电机的驱动,所述第二内核用作整车控制器;所述第二控制芯片用于对所述车载充电模块进行控制,以实现外部交流电源对所述动力电池进行交流充电,或者,实现所述动力电池通过所述交流充放电口向外部负载进行交流放电。
- 如权利要求10所述的电动汽车的集成控制系统,其特征在于,所述电动汽车还包括低压蓄电池,其中,所述第二控制芯片还用于对所述车载充电模块进行控制,以实现所述动力电池对所述低压蓄电池进行充电。
- 如权利要求11所述的电动汽车的集成控制系统,其特征在于,所述车载充电模块的交流端与所述交流充放电口连接,所述车载充电模块的第一直流端与所述动力电池连接,所述车载充电模块的第二直流端与所述低压蓄电池连接;其中,所述第二控制芯片用于对所述车载充电模块进行控制,以实现所述外部交流电 源对所述动力电池进行交流充电,或者,实现所述动力电池通过所述交流充放电口向外部负载进行交流放电,或者,实现所述动力电池对所述低压蓄电池进行充电。
- 如权利要求12所述的电动汽车的集成控制系统,其特征在于,所述车载充电模块包括第一H桥、变压器、第二H桥、第三H桥、第一电感和第一AC/DC变换电路,所述第一H桥的直流端与所述动力电池连接,所述第一H桥的交流端与所述变压器的第一次级线圈连接,所述第二H桥的交流端与所述变压器的初级线圈连接,所述第二H桥的直流端与所述第三H桥的直流端连接,所述第三H桥的一个桥臂的中点与所述第一电感的一端连接,所述第一电感的另一端与所述交流充放电口的第一端口连接,所述第三H桥的另一个桥臂的中点与所述交流充放电口的第二端口连接,所述变压器的第二次级线圈与所述第一AC/DC变换电路的交流端连接,所述第一AC/DC变换电路的直流端与所述低压蓄电池连接。
- 如权利要求10-13中任一所述的电动汽车的集成控制系统,其特征在于,所述电动汽车还包括直流充放电口,所述直流充放电口的第一端口依次通过所述电机和所述电控模块与所述动力电池的第一极连接,所述直流充放电口的第二端口与所述动力电池的第二极连接;其中,所述第一内核用于分时对所述电控模块进行控制,以实现外部直流电源对所述动力电池进行升压直流充电,或者,实现所述动力电池通过所述直流充放电口向外部负载进行直流放电,或者,实现对所述电机的驱动。
- 如权利要求14所述的电动汽车的集成控制系统,其特征在于,所述电控模块包括第一相桥臂、第二相桥臂和第三相桥臂,所述第一相桥臂、所述第二相桥臂、所述第三相桥臂并联连接形成第一汇流端和第二汇流端,所述第一汇流端与所述动力电池的第一极连接,所述第二汇流端与所述动力电池的第二极连接;所述电机包括第一相线圈、第二相线圈和第三相线圈,所述第一相线圈、第二相线圈和第三相线圈一端共接形成星型连接点,所述第一相线圈的另一端与所述第一相桥臂的中点连接,所述第二相线圈的另一端与所述第二相桥臂的中点连接,所述第三相线圈的另一端与所述第三相桥臂的中点连接,其中,所述星型连接点与所述直流充放电口的第一端口连接。
- 如权利要求10所述的电动汽车的集成控制系统,其特征在于,所述电动汽车还包括直流充放电口,所述驱动单元还包括升压充电模块,所述升压充电模块设置于所述直流充放电口与所述动力电池之间;其中,所述第一内核还用于对所述升压充电模块进行控制,以实现外部直流电源对所 述动力电池进行升压直流充电,或者,实现所述动力电池通过所述直流充放电口向外部负载进行直流放电。
- 如权利要求16所述的电动汽车的集成控制系统,其特征在于,所述升压充电模块包括:由两个串联的开关管组成的第一变换桥臂,所述第一变换桥臂的一端与所述动力电池的第一极连接,所述第一变换桥臂的另一端与所述动力电池的第二极连接;第二电感,所述第二电感的一端与所述第一变换桥臂的中点连接,所述第二电感的另一端与所述直流充放电口的第一端口连接,其中,所述直流充放电口的第二端口与所述动力电池的第二极连接。
- 如权利要求10所述的电动汽车的集成控制系统,其特征在于,所述交流充放电口的第一端口通过所述电机与所述电控模块连接,所述交流充放电口的第二端口与所述车载充电模块连接,所述电控模块与所述车载充电模块连接;其中,所述第一内核与所述第二控制芯片同时工作,所述第一内核用于控制所述电控模块,且所述第二控制芯片用于控制所述车载充电模块,以实现所述外部交流电源对所述动力电池进行交流充电,或者,实现所述动力电池通过所述交流充放电口向外部负载进行交流放电。
- 如权利要求18所述的电动汽车的集成控制系统,其特征在于,所述车载充电模块包括第一H桥、变压器、第二H桥、由两个串联的开关管组成的第二变换桥臂和第二AC/DC变换电路,所述第一H桥的直流端与所述动力电池连接,所述第一H桥的交流端与所述变压器的第一次级线圈连接,所述第二H桥的交流端与所述变压器的初级线圈连接,所述第二H桥的直流端的第一端口与所述第二变换桥臂的一端连接,所述第二H桥的直流端的第二端口与所述第二变换桥臂的另一端连接,所述第二变换桥臂的中点与所述交流充放电口的第二端口连接,所述第二AC/DC变换电路一端与所述变压器的第二次级线圈连接,所述第二AC/DC变换电路另一端与低压蓄电池连接;所述电控模块包括第一相桥臂、第二相桥臂和第三相桥臂,所述第一相桥臂、所述第二相桥臂、所述第三相桥臂并联连接形成第一汇流端和第二汇流端,所述第一汇流端分别与所述动力电池的第一极、所述第二变换桥臂的一端连接,所述第二汇流端分别与所述动力电池的第二极、所述第二变换桥臂的另一端连接;所述电机包括第一相线圈、第二相线圈和第三相线圈,所述第一相线圈、第二相线圈和第三相线圈一端共接形成星型连接点,所述第一相线圈的一端与所述第一相桥臂的中点 连接,所述第二相线圈的一端与所述第二相桥臂的中点连接,所述第三相线圈的一端与所述第三相桥臂的中点连接,其中,所述星型连接点与所述交流充放电口的第一端口连接。
- 如权利要求19所述的电动汽车的集成控制系统,其特征在于,所述车载充电模块还包括第三电感,其中,所述第三电感的一端与所述星型连接点连接,所述第三电感的另一端与所述交流充放电口的第一端口连接。
- 一种电动汽车,其特正在于,包括如权利要求10-20中任一项所述的电动汽车的集成控制系统。
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