WO2021026921A1 - Corrosion inhibitor and preparation method therefor, and method for inhibiting naphthenic acid corrosion in oil - Google Patents

Corrosion inhibitor and preparation method therefor, and method for inhibiting naphthenic acid corrosion in oil Download PDF

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WO2021026921A1
WO2021026921A1 PCT/CN2019/100874 CN2019100874W WO2021026921A1 WO 2021026921 A1 WO2021026921 A1 WO 2021026921A1 CN 2019100874 W CN2019100874 W CN 2019100874W WO 2021026921 A1 WO2021026921 A1 WO 2021026921A1
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aromatic
corrosion inhibitor
acid
oil
olefin
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PCT/CN2019/100874
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French (fr)
Chinese (zh)
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刘影
严斌
叶世春
熊靓
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广昌达新材料技术服务(深圳)股份有限公司
深圳市广昌达石油添加剂有限公司
宁波广昌达新材料有限公司
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Priority to PCT/CN2019/100874 priority Critical patent/WO2021026921A1/en
Publication of WO2021026921A1 publication Critical patent/WO2021026921A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors

Definitions

  • the invention relates to the field of crude oil refining, in particular to a corrosion inhibitor, a preparation method thereof, and a method for inhibiting naphthenic acid corrosion in oil products.
  • the methods for solving naphthenic acid corrosion can be divided into the following three types: First, use corrosion-resistant materials in oil refining equipment and equipment, and upgrade anti-corrosion materials; second, control the flow rate and flow state of crude oil processing, and improve oil refining The equipment structure is optimized and designed; third, process measures are adopted for anti-corrosion, such as crude oil mixing, crude oil deacidification, and adding corrosion inhibitors to easily corrosive parts. At present, adding corrosion inhibitors is the simplest and most effective solution to high-temperature naphthenic acid corrosion during the processing of high-acid crude oil.
  • high-temperature corrosion inhibitors can be divided into phosphorus-containing corrosion inhibitors and non-phosphorus corrosion inhibitors. Phosphorus-containing high-temperature corrosion inhibitors are mainly composed of phosphate compounds.
  • a corrosion inhibitor in terms of mass percentage, the raw materials for preparing the corrosion inhibitor include:
  • the aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters
  • the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds.
  • the oil-soluble magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
  • a preparation method of a corrosion inhibitor includes the following steps:
  • aromatic polyester 25%-65% In terms of mass percentage, weigh the following raw materials: aromatic polyester 25%-65%, corrosion inhibitor 1%-40%, and organic solvent 20%-60%, wherein the aromatic polyester is selected from aromatics At least one of polybasic acid esters and aromatic polyphenol esters, the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds, and the oil-soluble magnesium compounds are selected from oils At least one of soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide; and
  • the aromatic polyester, the corrosion inhibitor and the organic solvent are mixed to obtain a corrosion inhibitor.
  • a method for inhibiting the corrosion of naphthenic acid in an oil product comprising: adding a corrosion inhibitor to the oil product, and the raw materials for preparing the corrosion inhibitor include: 25%-65% of aromatic polyesters, by mass percentage, Corrosion inhibitor 1%-40%; and organic solvent 20%-60%; wherein, the aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters, and the corrosion inhibitor
  • the auxiliary agent is selected from at least one of olefin-maleic anhydride copolymer and oil-soluble magnesium compound, and the oil-soluble magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
  • the raw materials for preparing the corrosion inhibitor include: aromatic polyester 25%-65%, corrosion inhibitor 1%-40% and organic solvent 20%-60%.
  • the aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters
  • the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds, oil-soluble
  • the magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
  • the aromatic polyester is an aromatic compound substituted by a monoester group, and there is at least one carboxyl group or hydroxyl group at other substitution positions of the aromatic polyether;
  • the aromatic polyester is an aromatic compound substituted with at least two ester groups.
  • the aromatic polybasic ester is an aromatic compound substituted with at least two ester groups, there are no carboxyl groups or hydroxyl groups at other substitution positions of the aromatic polybasic ester.
  • the aromatic polyester is an aromatic compound substituted with at least two ester groups, at least one carboxyl group or hydroxyl group exists at other substitution positions of the aromatic polyester.
  • the above-mentioned aromatic polyester contains at least two polar groups.
  • the polar group is an ester group, a hydroxyl group, or a carboxyl group.
  • the above-mentioned aromatic polyester contains at least two ester groups.
  • the above-mentioned aromatic polyester contains at least one ester group and at least one carboxyl group.
  • the aromatic polybasic acid ester contains at least one ester group and at least one hydroxyl group.
  • the parent of the aromatic polyester is selected from at least one of benzene, naphthalene, biphenyl, pyrene, anthracene, phenanthrene, and perylene.
  • Aromatic polyesters are aromatic polybasic acid esters.
  • the raw materials for preparing aromatic polybasic acid esters include aromatic polybasic acids and aliphatic compounds.
  • Aromatic polybasic acids are selected from phthalic acid, trimellitic acid, pyromellitic acid and mellitic acid.
  • Aromatic polyesters are aromatic polyphenol esters.
  • the raw materials for preparing aromatic polyphenol esters include aromatic compounds containing multiple hydroxyl groups and fatty acids, or the raw materials for preparing aromatic polyphenol esters include aromatic compounds containing multiple hydroxyl groups And fatty acid anhydrides, the aromatic compound containing multiple hydroxyl groups is selected from at least one of benzenediol, benzenetriol, benzenehexaol, naphthalenediol, naphthalenetriol, bibenzenediol, and bibenzenetriol, fatty acid
  • the carbon chain length is 4-12.
  • Fatty acid anhydrides are derived from fatty acids with a carbon chain length of 4-12.
  • the function of the above-mentioned hydrocarbon groups with a carbon chain length of 4-12 is to provide non-polar groups to improve the solubility of aromatic polybasic esters in oils.
  • the above-mentioned aromatic polyesters contain multiple polar ester groups (or unreacted carboxyl groups or hydroxyl groups) and planar non-polar aromatic ring structures. These polar groups can interact with the atoms on the metal surface at high temperatures. Chelation forms a stable chelate, which is firmly adsorbed on the metal surface. The planar non-polar aromatic ring structure can evenly cover the metal surface, which can effectively isolate the corrosive substance naphthenic acid from contacting the metal surface. Aromatic rings have better thermal stability than other heterocyclic compounds (such as imidazolines), and are not easily decomposed at high temperatures to cause failure. Therefore, the aromatic polyester has excellent high temperature corrosion inhibition performance.
  • the organic solvent is selected from at least one of aromatic hydrocarbon solvents and aliphatic hydrocarbon solvents. Specifically, the organic solvent is selected from at least one of heavy aromatic hydrocarbons, mixed trimethylbenzene, liquid paraffin, mixed tetramethylbenzene, and coker wax oil.
  • the corrosion inhibitor is an olefin-maleic anhydride copolymer, and among the raw materials for preparing the corrosion inhibitor, the mass percentage of the olefin-maleic anhydride copolymer is 1%-20%.
  • the corrosion inhibitor is an oil-soluble magnesium compound, and the mass percentage of the oil-soluble magnesium compound in the raw materials for preparing the corrosion inhibitor does not exceed 20%.
  • the corrosion inhibitor is a mixture of an olefin-maleic anhydride copolymer and an oil-soluble magnesium compound.
  • the mass percentage of the olefin-maleic anhydride copolymer is 1%-20%, which is oil-soluble The mass percentage of magnesium compounds does not exceed 20%.
  • the corrosion inhibitor is a mixture of olefin-maleic anhydride copolymer and oil-soluble magnesium compound, the obtained corrosion inhibitor has better corrosion inhibition effect.
  • the oil-soluble magnesium compound is obtained by modifying the nanometer magnesium compound so that the nanometer magnesium compound can be dissolved in an organic solvent.
  • the oil-soluble magnesium compound is selected from at least one of fatty acid modified nano magnesium oxide, fatty acid modified nano magnesium hydroxide, sulfonic acid modified nano magnesium oxide, and sulfonic acid modified nano magnesium hydroxide, Sulfonic acid is alkyl sulfonic acid or alkyl benzene sulfonic acid.
  • the fatty acid-modified nano-magnesium oxide and the fatty acid-modified nano-magnesium hydroxide are both Supermega E series products produced by Cestoil. Both the sulfonic acid-modified nano-magnesium oxide and sulfonic acid-modified nano-magnesium hydroxide are the Supermega S series products produced by Cestoil.
  • oil-soluble magnesium compounds have ultra-high alkali values, which can effectively neutralize naphthenic acid in corrosive media, reduce the acid value of oil products, and inhibit the corrosion of equipment from high acid value oil products from the source.
  • oil-soluble nano-magnesium compound clusters can be adsorbed on the defects on the metal surface to strengthen the integrity of the protective film and prevent pitting corrosion of the metal.
  • the raw materials for preparing the olefin-maleic anhydride copolymer include maleic anhydride and olefin, and the olefin is selected from at least one of ⁇ -olefins, styrene and styrene derivatives having a carbon chain length of 8 to 32.
  • the olefin-maleic anhydride copolymer is selected from the group consisting of octene-1 olefins, olefin-maleic anhydride copolymers obtained by the reaction of styrene and maleic anhydride, ⁇ -olefins with a carbon chain length of 14-18, and methylbenzene
  • the olefin-maleic anhydride copolymer obtained by the reaction of ethylene and maleic anhydride the olefin-maleic anhydride copolymer obtained by the reaction of ⁇ -olefins with a carbon chain length of 18-22 and maleic anhydride, and those with a carbon chain length of 24-32
  • the olefin-maleic anhydride copolymer skeleton has alternating non-polar aliphatic carbon chain segments and polar anhydride groups, which can also form a stable chelate with metal atoms.
  • olefin-maleic acid The acid anhydride skeleton has more polar groups, has a stronger chelating effect, and can withstand higher temperatures, which expands the temperature range of the corrosion inhibitor of this embodiment, especially when extremely high temperature corrosion inhibition is required.
  • the aliphatic skeleton of olefin-maleic anhydride copolymers is softer, and can be deformed to fill the irregular voids left by the aromatic polyester film on the metal surface to minimize metal exposure Area, forming a denser protective film, further improving the corrosion inhibition effect.
  • the aromatic polybasic acid ester contains a plurality of polar ester groups (or unreacted carboxyl groups or hydroxyl groups) and a planar non-polar aromatic ring structure, which can pass through these polar
  • the group chelate with the metal surface atoms at high temperature to form a stable chelate, which is firmly adsorbed on the metal surface.
  • the planar non-polar aromatic ring structure can evenly cover the metal surface, which can effectively isolate the corrosive substance ring.
  • the contact between alkanoic acid and the metal surface, and the aromatic ring has better thermal stability than other heterocyclic compounds (such as imidazoline), and it is not easy to decompose at high temperature to cause failure. Therefore, the aromatic polyester has excellent high temperature corrosion inhibition performance .
  • the olefin-maleic anhydride copolymer skeleton has alternating non-polar aliphatic carbon chain segments and polar anhydride groups, which can also form stable chelate with metal atoms.
  • the olefin-maleic anhydride skeleton has more polar groups, has stronger chelating effect, and can withstand higher temperatures, which expands the temperature range of the corrosion inhibitor of this embodiment. Especially for occasions that require extremely high temperature corrosion inhibition.
  • the aliphatic skeleton of olefin-maleic anhydride is softer, and can be deformed to fill the irregular gaps left by the aromatic polyester film on the metal surface to minimize the exposed area of the metal.
  • a denser protective film is formed to further improve the corrosion inhibition effect.
  • the oil-soluble magnesium compound has an ultra-high alkali value, which can effectively neutralize the naphthenic acid in the corrosive medium, reduce the acid value in the oil, and inhibit the high acid from the source Corrosion of oil products to equipment, on the other hand, the oil-soluble magnesium compound clusters can be adsorbed on the defects of the metal surface, strengthen the integrity of the protective film, and prevent pitting corrosion of the metal.
  • the raw materials in the above corrosion inhibitors cooperate with each other and have a synergistic effect, so that the resulting corrosion inhibitor has good thermal stability and corrosion inhibition effect. It can not only form a stable and dense protective film on the metal surface, but also neutralize the oil. Therefore, it has excellent high temperature corrosion inhibition performance, and the corrosion inhibition effect is better than that when any one of the components is used alone in many cases.
  • the raw materials of the above corrosion inhibitors are easily available and low in cost. There are no harmful elements such as P and Cl in the corrosion inhibitor, or S element. On the one hand, it is environmentally friendly and on the other hand, it avoids the subsequent processing process. It is a kind of high temperature corrosion inhibitor with a wide range of applications.
  • the preparation method of the corrosion inhibitor in one embodiment is a preparation method of the above-mentioned corrosion inhibitor, and includes the following steps:
  • Step S110 In terms of mass percentage, weigh the following raw materials: aromatic polyester 25%-65%, corrosion inhibitor 1%-40% and organic solvent 20%-60%, wherein the aromatic polyester is selected from aromatic At least one of polybasic acid esters and aromatic polyphenol esters, the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds, and the oil-soluble magnesium compounds are selected from oil-soluble nano-oxidizers At least one of magnesium and oil-soluble nano-magnesium hydroxide.
  • aromatic polyester is selected from aromatic At least one of polybasic acid esters and aromatic polyphenol esters
  • the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds
  • the oil-soluble magnesium compounds are selected from oil-soluble nano-oxidizers At least one of magnesium and oil-soluble nano-magnesium hydroxide.
  • the raw materials for preparing the aromatic polybasic acid ester include aromatic polybasic acids and aliphatic compounds.
  • the aromatic polybasic acid is selected from phthalic acid, trimellitic acid, pyromellitic acid, and benzene.
  • the aliphatic compound is a fatty alcohol with a carbon chain length of 4-12
  • the aliphatic compound is an unsaturated olefin with a carbon chain length of 4-12.
  • Fatty alcohols are monohydric alcohols. Specifically, the fatty alcohol is at least one selected from monohydric fatty alcohols having a carbon chain length of 4-12.
  • the unsaturated olefin is at least one selected from alpha olefins having a carbon chain length of 4-12.
  • the preparation process of the aromatic polybasic acid ester includes: under the protection of nitrogen, the molar ratio of the aromatic polybasic acid and the fatty alcohol is at 80°C to 220°C. The next reaction is 3h-12h to obtain aromatic polybasic acid ester.
  • At least one of a heteropoly acid catalyst and a water-carrying agent can also be added to increase the reaction rate.
  • the ratio of the total mass of aromatic polybasic acid and fatty alcohol to the mass of heteropolyacid catalyst and water-carrying agent is 1:(0 ⁇ 0.1):(0 ⁇ 5).
  • the heteropolyacid catalyst is selected from at least one of a supported phosphotungstic acid catalyst and a supported phosphomolybdic acid catalyst.
  • the supported phosphotungstic acid catalyst is a mesoporous silica supported phosphotungstic acid catalyst
  • the supported phosphomolybdic acid catalyst is a mesoporous silica supported phosphomolybdic acid catalyst.
  • the supported phosphotungstic acid catalyst is prepared according to patent CN103586076A.
  • the preparation process of the supported phosphomolybdic acid catalyst is similar to the preparation process of the supported phosphotungstic acid catalyst, except that the phosphotungstic acid solution is replaced with a phosphomolybdic acid solution.
  • the heteropolyacid catalyst can catalyze the esterification reaction between aromatic polybasic acid and fatty alcohol, and increase the reaction rate.
  • the water-carrying agent is selected from at least one of benzene, toluene, xylene, trimethylbenzene, tetramethylbenzene, hexane, heptane, octane and decane.
  • the above-mentioned water-carrying agent can discharge the water generated during the esterification reaction in time, thereby improving the conversion rate of the esterification reaction.
  • the preparation process of the aromatic polybasic acid ester includes: taking aromatic polybasic acids and unsaturated olefins in a molar ratio of 1:1 to 1:6 as raw materials, and sulfonic acid type mesoporous molecular sieves as catalysts. Under the protection of nitrogen, the addition reaction is carried out for 6 hours to 24 hours at 80°C to 160°C and the reaction pressure of 0.1MPa to 2MPa to obtain the aromatic polybasic acid ester.
  • the sulfonic acid type porous molecular sieve is prepared according to patent CN102924272A.
  • the organic solvent is selected from at least one of aromatic hydrocarbon solvents and aliphatic hydrocarbon solvents. Specifically, the organic solvent is selected from at least one of heavy aromatic hydrocarbons, mixed trimethylbenzene, liquid paraffin, mixed tetramethylbenzene, and coker wax oil.
  • the raw materials for preparing the aromatic polyphenol ester include aromatic compounds containing multiple hydroxyl groups and fatty acids, or the raw materials for preparing the aromatic polyphenol ester include aromatic compounds containing multiple hydroxyl groups.
  • the aromatic compound containing multiple hydroxyl groups is at least one selected from aromatic polyphenols. Specifically, the aromatic compound containing multiple hydroxyl groups is at least one selected from the group consisting of benzenediol, benzenetriol, benzenehexaol, naphthalenediol, naphthalenetriol, biphenyldiol, and biphenyltriol.
  • Fatty acids are monobasic acids. Specifically, the carbon chain length of fatty acids is 4-12.
  • Fatty acid anhydrides are derived from fatty acids with a carbon chain length of 4-12. Further, fatty acid anhydrides are acid anhydrides formed from fatty acids with the same or different carbon chain lengths of 4-12.
  • the preparation process of the aromatic polyphenol ester includes: under the protection of nitrogen, the molar ratio of the aromatic compound containing polyhydroxyl group and the fatty acid is at 80°C to 220°C. React for 3h-12h to obtain aromatic polyphenol ester.
  • the preparation process of the aromatic polyphenol ester includes: under the protection of nitrogen, the molar ratio of the aromatic compound containing the polyhydroxyl group and the fatty acid anhydride is reacted at 80°C ⁇ 220°C for 3h ⁇ 12h. , To obtain aromatic polyphenol esters.
  • a heteropoly acid catalyst and a water-carrying agent can also be added to increase the reaction rate.
  • the ratio of the total mass of the polyhydroxy-containing aromatic compound and fatty acid to the mass of the heteropolyacid catalyst and the water-carrying agent is 1:(0 ⁇ 0.1):(0 ⁇ 5).
  • the ratio of the total mass of the polyhydroxy-containing aromatic compound and fatty acid anhydride to the mass of the heteropolyacid catalyst and the water-carrying agent is 1:(0 ⁇ 0.1):(0 ⁇ 5).
  • the heteropolyacid catalyst is the same as the heteropolyacid catalyst used in the preparation process of the above-mentioned aromatic polybasic acid ester.
  • the above heteropolyacid catalyst can catalyze the esterification reaction of aromatic compounds containing multiple hydroxyl groups with fatty acids or fatty acid anhydrides, thereby increasing the reaction rate.
  • the water-carrying agent is the same as the water-carrying agent used in the preparation process of the above-mentioned aromatic polybasic acid ester.
  • the above-mentioned water-carrying agent can discharge the water generated during the esterification reaction in time, thereby improving the conversion rate of the esterification reaction.
  • the oil-soluble magnesium compound is selected from at least one of fatty acid modified nano magnesium oxide, fatty acid modified nano magnesium hydroxide, sulfonic acid modified nano magnesium hydroxide and sulfonic acid modified nano magnesium oxide, Among them, sulfonic acid is alkyl sulfonic acid or alkyl benzene sulfonic acid.
  • the raw materials for preparing the olefin-maleic anhydride copolymer include maleic anhydride and olefin, and the olefin is selected from at least one of ⁇ -olefins, styrene and styrene derivatives having a carbon chain length of 8 to 32.
  • the olefin-maleic anhydride copolymer is selected from the group consisting of octene-1 olefins, olefin-maleic anhydride copolymers obtained by the reaction of styrene and maleic anhydride, ⁇ -olefins with a carbon chain length of 14-18, and methylbenzene
  • the olefin-maleic anhydride copolymer obtained by the reaction of ethylene and maleic anhydride the olefin-maleic anhydride copolymer obtained by the reaction of ⁇ -olefins with a carbon chain length of 18-22 and maleic anhydride, and those with a carbon chain length of 24-32
  • Step S120 mixing the aromatic polyester, the corrosion inhibitor and the organic solvent to obtain the corrosion inhibitor.
  • the temperature is 20° C. to 80° C.
  • the time is 0.5 h to 5 h.
  • the production process of the above corrosion inhibitor is simple, the raw materials are cheap and easy to obtain, and it is easy for industrial production.
  • the method for inhibiting the corrosion of naphthenic acid in an oil product includes: adding a corrosion inhibitor to the oil product.
  • the corrosion inhibitor is the above-mentioned corrosion inhibitor or the corrosion inhibitor obtained by the above-mentioned preparation method of the corrosion inhibitor.
  • the addition amount of the corrosion inhibitor is 5 ppm to 1000 ppm of the oil quality. Further, the added amount of the corrosion inhibitor is 7 ppm-30 ppm of the oil quality.
  • the processing temperature of the oil product is 240°C to 480°C.
  • the above-mentioned corrosion inhibitor has high temperature corrosion inhibition effect and low toxicity, and can be used to inhibit the corrosion of naphthenic acid in oil.
  • naphthalenedicarboxylic acid anhydride 0.05mol
  • naphthalenedicarboxylic acid 0.1mol
  • decanol 0.3mol
  • water-carrying agent tetramethylbenzene 78.9g
  • Example 1 The parameters in the preparation process of the aromatic polybasic acid esters in -1 to Examples 1-7 are listed in Table 1.
  • trimellitic acid (0.05mol), trimellitic anhydride (0.05mol), pentene (0.05mol), hexene (0.1mol) and sulfonic acid type mesoporous molecular sieve catalyst (4.80g) into the reaction vessel, the reaction pressure is 0.1 MPa, the temperature is gradually raised to 120°C with stirring, and the temperature is kept for 15 hours. After the product is separated, the catalyst is removed to obtain the aromatic polybasic acid ester J.
  • M2 is the molar ratio of aromatic polybasic acid to unsaturated olefin
  • m2 is the ratio of the total mass of aromatic polybasic acid and unsaturated olefin to the amount of catalyst
  • T2 is the reaction temperature
  • t2 is the reaction time
  • P1 is the reaction pressure.
  • M3 represents the molar ratio of the aromatic compound containing multiple hydroxyl groups to the fatty acid (or fatty acid anhydride), and m3 represents the total mass of the aromatic compound containing multiple hydroxyl groups and the fatty acid (or fatty acid anhydride) and the mass of the catalyst and water-carrying agent.
  • Ratio, T3 represents the reaction temperature, t3 represents the reaction time, the various parameters in the preparation process of the aromatic polyphenol esters in Examples 1-13 to 1-17 are listed in Table 3.
  • oil-soluble magnesium compound I is fatty acid-modified nano-magnesium oxide
  • oil-soluble magnesium compound II is sulfonic acid-modified nano-magnesium oxide
  • oil-soluble magnesium compound III is fatty acid-modified nano-magnesium hydroxide
  • an oil-soluble magnesium compound IV is sulfonic acid modified nanometer magnesium hydroxide.
  • Olefin-maleic anhydride copolymer a is an olefin-maleic anhydride copolymer obtained by the reaction of octene-1 olefin, styrene and maleic anhydride; olefin-maleic anhydride copolymer b is an ⁇ with a carbon chain length of 14-18 -Olefin-maleic anhydride copolymer obtained by reacting olefin, methyl styrene and maleic anhydride; olefin-maleic anhydride copolymer c is an olefin obtained by reacting an ⁇ -olefin with a carbon chain length of 18-22 and maleic anhydride -Maleic anhydride copolymer; the olefin-maleic anhydride copolymer d is an olefin-maleic anhydride copolymer obtained by reacting an ⁇ -olefin with a carbon chain length of 24-
  • Example 2-1 to Example 2-18 The corrosion inhibitors prepared in Example 2-1 to Example 2-18, Comparative Example 2-1 to Comparative Example 2-6 and the commercial corrosion inhibitors were tested for their corrosion inhibition performance. The results are shown in Table 5, respectively. Table 6 shows.
  • the decompression simulated static metal test piece weight loss method is used to test the corrosion inhibition performance.
  • a 500mL three-necked flask add 250g of refined naphthenic acid to reduce the line oil corrosive medium (acid value 11.3mg KOH/g).
  • the vertical condenser tube of the aforementioned vacuum distillation device was changed to a vacuum simulation test device. Soak the 20# carbon steel test piece that has been cleaned and accurately weighed in the corrosive medium. Adjust the relative vacuum pressure to -0.08MPa, keep it at different temperatures (240°C, 360°C, 480°C) for 6 hours and then cool it down to below 100°C, stop the test. Take out the test piece to observe the surface condition, and calculate the corrosion rate V and the corrosion inhibition rate I according to the weight loss of the test piece. Calculated as follows:
  • V 0 is the corrosion rate of metal without corrosion inhibitor, mm/a
  • V is the corrosion rate of metal when corrosion inhibitor is added, mm/a.
  • V (87600* ⁇ W)/(S*t* ⁇ )
  • ⁇ W is the poor quality of the test piece before and after the test, g;
  • S is the effective surface area of the test piece, cm 2 ;
  • t is the corrosion test time, h
  • is the density of the corrosion test piece, and carbon steel is calculated at 7.86g/cm 3 .
  • Example 2-18 78.2 89.1 94.7 95.0 Comparative example 2-1 20.8 35.9 59.7 67.
  • Comparative example 2-4 25.6 48.3 49.2 49.1 Comparative example 2-5 34.2 56.8 57.7 58.3 Comparative example 2-6 19.4 31.8 54.3 66.2
  • the commercially available phosphorus-containing corrosion inhibitor is MN-HSIII type high temperature corrosion inhibitor produced by Weifang Mien Chemical Co., Ltd.
  • the commercially available non-phosphorus corrosion inhibitor is BXH-103 type phosphorus-free high temperature corrosion inhibitor produced by Hubei Benxin Technology Agent.
  • the corrosion inhibition performance of the high temperature corrosion inhibitor prepared in Example 2-1 is slightly lower than that of commercially available phosphorus-containing corrosion inhibitors at low dosages, because the high temperature corrosion inhibitor prepared in Example 2-1 is effective
  • the component content is relatively low, and its corrosion inhibition performance is also better than that of commercially available phosphorus-containing corrosion inhibitors at a relatively high dosage.
  • the effect of the high temperature corrosion inhibitor prepared in Comparative Example 2-3 is worse than that of commercially available phosphorus-containing and non-phosphorus corrosion inhibitors, because the aromatic polyester is not added in Comparative Example 2-3, and the aromatic polyester is a corrosion inhibitor It is the most critical component in the high temperature corrosion inhibitor, which directly determines the performance of high temperature corrosion inhibitor.
  • Comparative Example 2-1 and Comparative Example 2-2 The effects of the high-temperature corrosion inhibitors prepared in Comparative Example 2-1 and Comparative Example 2-2 are far lower than those of the high-temperature corrosion inhibitors prepared in Examples 2-6 and 2-9, respectively, and compared with those in Examples 2-6 and 2-6.
  • the difference between Examples 2-9 is that Comparative Example 2-1 and Comparative Example 2-2 do not contain olefin-maleic anhydride copolymer, which shows that olefin-maleic anhydride copolymer also plays a key role in high temperature corrosion inhibitors. Function, even if a small amount of olefin-maleic anhydride copolymer (1wt%) is added to the high temperature corrosion inhibitor, the effect of the high temperature corrosion inhibitor will be qualitatively improved.
  • the high temperature corrosion inhibitor prepared in Comparative Example 2-4 is not as effective as the high temperature corrosion inhibitor prepared in Examples 2-1 to 2-18, because the main corrosion inhibitor used in Comparative Example 2-4 has no carboxyl group or Hydroxyl-substituted aromatic monobasic esters cannot form complexes with metal ions, and are difficult to adsorb on the metal surface to form a stable protective film.
  • the effect of the high-temperature corrosion inhibitor prepared in Comparative Example 2-5 is not as good as the high-temperature corrosion inhibitor prepared in Examples 2-1 to 2-18, because the main corrosion inhibitor used in Comparative Example 2-5 is the aromatic polyester
  • the ester group in the aromatic compound does not directly replace the hydrogen atoms on the aromatic compound. There will be a certain gap during film formation, which reduces the coverage of the metal surface.
  • Comparative example 2-6 uses trioctyl trimellitate as high temperature corrosion inhibitor. Under the condition of this dosage, its corrosion inhibition effect is not much different from that of comparative example 2-1, which is not as good as that of Examples 2-1 to Examples. 2-18 prepared high temperature corrosion inhibitor.
  • the effect of the high temperature corrosion inhibitor prepared in Example 2-8 is obviously inferior to that of the high temperature corrosion inhibitor prepared in Example 2-7, because the high temperature corrosion inhibitor prepared in Example 2-8 does not contain oil-soluble nano-magnesium In this system, the oil-soluble nano-magnesium compound, aromatic polyester and olefin-maleic anhydride copolymer have a certain complementary effect in the high-temperature corrosion inhibitor of the system. The use of the three together can achieve the best corrosion inhibition effect.
  • the corrosion inhibitor prepared in the above-mentioned embodiments has the advantages of low dosage and good effect.
  • the raw materials used in the corrosion inhibitor prepared in the above-mentioned embodiments are simple and easy to obtain, the process is simple, and the cost is low.
  • the corrosion inhibitor does not contain harmful elements such as phosphorus, sulfur, chlorine, and has good chemical stability at high temperatures, and will not adversely affect catalyst poisoning caused by subsequent processing. Therefore, the corrosion inhibitor prepared in the above embodiment has Broad application prospects.

Abstract

A corrosion inhibitor. In percentage by mass, raw materials for preparing the corrosion inhibitor comprise: an aromatic polyester: 25%-65%; a corrosion inhibition aid: 1%-40%; and an organic solvent: 20%-60%, wherein the aromatic polyester is selected from at least one of an aromatic polybasic acid ester and an aromatic polyphenol ester, the corrosion inhibition aid is selected from at least one of an olefin-maleic anhydride copolymer and an oil-soluble magnesium compound, and the oil-soluble magnesium compound is selected from at least one of oil-soluble nano-magnesium hydroxide and oil-soluble nano-magnesium oxide.

Description

缓蚀剂及其制备方法和抑制油品中环烷酸腐蚀的方法Corrosion inhibitor, preparation method thereof and method for inhibiting naphthenic acid corrosion in oil 技术领域Technical field
本发明涉及原油炼制领域,特别是涉及一种缓蚀剂及其制备方法和抑制油品中环烷酸腐蚀的方法。The invention relates to the field of crude oil refining, in particular to a corrosion inhibitor, a preparation method thereof, and a method for inhibiting naphthenic acid corrosion in oil products.
背景技术Background technique
随着原油资源的不断消耗,原油价格不断攀升。为降低原料成本,研发以劣质廉价原油为原料生产高附加值产品的加工技术,成为国际各大石油公司关注的焦点。低价高酸原油的炼制技术具有良好的应用前景和效益预期,然而加工高酸原油时必须先解决环烷酸的腐蚀问题。目前,解决环烷酸腐蚀的方法可以分为以下三种:第一,炼油设备、装置改用耐腐蚀材质,对防腐材料进行升级换代;第二,控制原油加工的流速及流动状态,对炼油设备结构进行优化设计;第三,采用工艺措施进行防腐,如原油混炼、原油脱酸、向易腐蚀部位加注缓蚀剂等。目前,添加缓蚀剂是解决高酸原油加工过程中高温环烷酸腐蚀的最简单有效的方案。With the continuous consumption of crude oil resources, crude oil prices continue to rise. In order to reduce the cost of raw materials, the research and development of processing technology that uses low-quality and cheap crude oil as raw materials to produce high value-added products has become the focus of attention of major international oil companies. The refining technology of low-priced high-acid crude oil has good application prospects and benefit expectations. However, the corrosion problem of naphthenic acid must be solved first when processing high-acid crude oil. At present, the methods for solving naphthenic acid corrosion can be divided into the following three types: First, use corrosion-resistant materials in oil refining equipment and equipment, and upgrade anti-corrosion materials; second, control the flow rate and flow state of crude oil processing, and improve oil refining The equipment structure is optimized and designed; third, process measures are adopted for anti-corrosion, such as crude oil mixing, crude oil deacidification, and adding corrosion inhibitors to easily corrosive parts. At present, adding corrosion inhibitors is the simplest and most effective solution to high-temperature naphthenic acid corrosion during the processing of high-acid crude oil.
国外在应用缓蚀剂抑制环烷酸腐蚀方面的研究有近50年的历史,早期的胺类缓蚀剂在高温下容易分解,因此逐渐被其它药剂所取代,近年随着原油劣质化加重,高温环烷酸缓蚀剂的研究越来越受到关注,目前高温缓蚀剂的可分为含磷缓蚀剂和无磷缓蚀剂两种。含磷高温缓蚀剂主要成分是磷酸酯类化合物,此类缓蚀剂虽然缓蚀效果优良,但对加氢催化剂会产生高害,因而其应用受到了很大限制;无磷高温缓蚀剂主要为含硫、含氮的化合物,例如磺化壬基酚、多硫醚、氨基酰胺、二羟乙基哌嗪等,此类缓蚀剂的缓蚀效果 较差,难以满足当今炼油工业的需求。Foreign research on the application of corrosion inhibitors to inhibit naphthenic acid corrosion has a history of nearly 50 years. Early amine corrosion inhibitors are easy to decompose at high temperatures, so they are gradually replaced by other agents. In recent years, with the deterioration of crude oil, The research of high-temperature naphthenic acid corrosion inhibitors has attracted more and more attention. At present, high-temperature corrosion inhibitors can be divided into phosphorus-containing corrosion inhibitors and non-phosphorus corrosion inhibitors. Phosphorus-containing high-temperature corrosion inhibitors are mainly composed of phosphate compounds. Although this type of corrosion inhibitor has excellent corrosion inhibition effects, it will cause high harm to hydrogenation catalysts, so its application is greatly restricted; phosphorus-free high-temperature corrosion inhibitors Mainly sulfur-containing and nitrogen-containing compounds, such as sulfonated nonylphenol, polysulfide, aminoamide, dihydroxyethylpiperazine, etc., these corrosion inhibitors have poor corrosion inhibition effects, which are difficult to meet the requirements of today's oil refining industry. demand.
发明内容Summary of the invention
基于此,有必要提供一种缓蚀效果好且毒性小的缓蚀剂。Based on this, it is necessary to provide a corrosion inhibitor with good corrosion inhibition effect and low toxicity.
此外,还提供一种缓蚀剂的制备方法和抑制油品中环烷酸腐蚀的方法。In addition, a method for preparing a corrosion inhibitor and a method for inhibiting naphthenic acid corrosion in oil products are also provided.
一种缓蚀剂,按质量百分比计,制备所述缓蚀剂的原料包括:A corrosion inhibitor, in terms of mass percentage, the raw materials for preparing the corrosion inhibitor include:
芳香族多元酯                         25%~65%;Aromatic polyesters 25%-65%;
缓蚀助剂                             1%~40%;及Corrosion-inhibiting additives 1%-40%; and
有机溶剂                             20%~60%;Organic solvents 20% to 60%;
其中,所述芳香族多元酯选自芳香族多元酸酯及芳香族多元酚酯中的至少一种,所述缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,所述油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种。Wherein, the aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters, and the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds. One type, the oil-soluble magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
一种缓蚀剂的制备方法,包括如下步骤:A preparation method of a corrosion inhibitor includes the following steps:
按质量百分比计,称取如下原料:芳香族多元酯25%~65%、缓蚀助剂1%~40%及有机溶剂20%~60%,其中,所述芳香族多元酯选自芳香族多元酸酯及芳香族多元酚酯中的至少一种,所述缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,所述油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种;及In terms of mass percentage, weigh the following raw materials: aromatic polyester 25%-65%, corrosion inhibitor 1%-40%, and organic solvent 20%-60%, wherein the aromatic polyester is selected from aromatics At least one of polybasic acid esters and aromatic polyphenol esters, the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds, and the oil-soluble magnesium compounds are selected from oils At least one of soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide; and
将所述芳香族多元酯、所述缓蚀助剂及所述有机溶剂混合,得到缓蚀剂。The aromatic polyester, the corrosion inhibitor and the organic solvent are mixed to obtain a corrosion inhibitor.
一种抑制油品中环烷酸腐蚀的方法,包括:向所述油品中加入缓蚀剂,按质量百分比计,制备所述缓蚀剂的原料包括:芳香族多元酯25%~65%、缓蚀助剂1%~40%;及有机溶剂20%~60%;其中,所述芳香族多元酯选自芳香 族多元酸酯及芳香族多元酚酯中的至少一种,所述缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,所述油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种。A method for inhibiting the corrosion of naphthenic acid in an oil product, comprising: adding a corrosion inhibitor to the oil product, and the raw materials for preparing the corrosion inhibitor include: 25%-65% of aromatic polyesters, by mass percentage, Corrosion inhibitor 1%-40%; and organic solvent 20%-60%; wherein, the aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters, and the corrosion inhibitor The auxiliary agent is selected from at least one of olefin-maleic anhydride copolymer and oil-soluble magnesium compound, and the oil-soluble magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
本发明的一个或多个实施例的细节在下面描述中提出。本发明的其它特征、目的和优点将从说明书以及权利要求书变得明显。The details of one or more embodiments of the present invention are set forth in the following description. Other features, objects, and advantages of the present invention will become apparent from the description and claims.
具体实施方式detailed description
为了便于理解本发明,下面将结合具体实施方式对本发明进行更全面的描述。具体实施方式中给出了本发明的较佳的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the following will describe the present invention more comprehensively in conjunction with specific embodiments. The preferred embodiments of the present invention are given in the detailed description. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体地实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention.
一实施方式的缓蚀剂,按质量百分比计,制备缓蚀剂的原料包括:芳香族多元酯25%~65%、缓蚀助剂1%~40%及有机溶剂20%~60%,其中,芳香族多元酯选自芳香族多元酸酯及芳香族多元酚酯中的至少一种,缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种。According to an embodiment of the corrosion inhibitor, in terms of mass percentage, the raw materials for preparing the corrosion inhibitor include: aromatic polyester 25%-65%, corrosion inhibitor 1%-40% and organic solvent 20%-60%. , The aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters, and the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds, oil-soluble The magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
其中,芳香族多元酯为单酯基取代的芳香族化合物,并且芳香族多元酯的其他取代位上存在至少一个羧基或羟基;Among them, the aromatic polyester is an aromatic compound substituted by a monoester group, and there is at least one carboxyl group or hydroxyl group at other substitution positions of the aromatic polyether;
或者,芳香族多元酯为至少两个酯基取代的芳香族化合物。在其中一些实施例中,芳香族多元酯为至少两个酯基取代的芳香族化合物时,芳香族多 元酯的其他取代位上不存在羧基或羟基。在另一些实施例中,芳香族多元酯为至少两个酯基取代的芳香族化合物时,芳香族多元酯的其他取代位上存在至少一个羧基或羟基。Alternatively, the aromatic polyester is an aromatic compound substituted with at least two ester groups. In some embodiments, when the aromatic polybasic ester is an aromatic compound substituted with at least two ester groups, there are no carboxyl groups or hydroxyl groups at other substitution positions of the aromatic polybasic ester. In other embodiments, when the aromatic polyester is an aromatic compound substituted with at least two ester groups, at least one carboxyl group or hydroxyl group exists at other substitution positions of the aromatic polyester.
上述芳香族多元酯中至少含有两个极性基团。在本实施方式中,极性基团为酯基、羟基或羧基。在一些实施例中,上述芳香族多元酯中至少含有两个酯基。在另一些实施例中,上述芳香族多元酯中至少含有一个酯基且至少含有一个羧基。在又一些实施例中,上述芳香族多元酸酯中至少含有一个酯基且至少含有一个羟基。The above-mentioned aromatic polyester contains at least two polar groups. In this embodiment, the polar group is an ester group, a hydroxyl group, or a carboxyl group. In some embodiments, the above-mentioned aromatic polyester contains at least two ester groups. In other embodiments, the above-mentioned aromatic polyester contains at least one ester group and at least one carboxyl group. In other embodiments, the aromatic polybasic acid ester contains at least one ester group and at least one hydroxyl group.
其中,芳香族多元酯的母体选自苯、萘、联苯、芘、蒽、菲及苝中的至少一种。Wherein, the parent of the aromatic polyester is selected from at least one of benzene, naphthalene, biphenyl, pyrene, anthracene, phenanthrene, and perylene.
芳香族多元酯为芳香族多元酸酯,制备芳香族多元酸酯的原料包括芳香族多元酸及脂肪族化合物,芳香族多元酸选自苯二甲酸、苯三甲酸、苯四甲酸、苯六甲酸、萘二甲酸、萘四甲酸、联苯四甲酸、苝四甲酸、邻苯二甲酸酐、均苯四甲酸二酐、偏苯三酸酐、萘二酸酐、萘四甲酸酐、联苯四甲酸二酐、双酚A型二酐、二苯甲酮四酸二酐、二苯醚四酸二酐及苝四甲酸二酐中的至少一种,脂肪族化合物为碳链长度为4~12的脂肪醇,或者,脂肪族化合物为碳链长度为4~12的不饱和烯烃。Aromatic polyesters are aromatic polybasic acid esters. The raw materials for preparing aromatic polybasic acid esters include aromatic polybasic acids and aliphatic compounds. Aromatic polybasic acids are selected from phthalic acid, trimellitic acid, pyromellitic acid and mellitic acid. , Naphthalene dicarboxylic acid, naphthalene tetracarboxylic acid, biphenyl tetracarboxylic acid, perylene tetracarboxylic acid, phthalic anhydride, pyromellitic dianhydride, trimellitic anhydride, naphthalic anhydride, naphthalene tetracarboxylic anhydride, biphenyl tetracarboxylic dianhydride, double At least one of phenol A dianhydride, benzophenone tetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride and perylene tetracarboxylic dianhydride, and the aliphatic compound is a fatty alcohol with a carbon chain length of 4-12, or , Aliphatic compounds are unsaturated olefins with a carbon chain length of 4-12.
芳香族多元酯为芳香族多元酚酯,制备芳香族多元酚酯的原料包括含多个羟基的芳香族化合物及脂肪酸,或者,制备芳香族多元酚酯的原料包括含多个羟基的芳香族化合物及脂肪酸酐,含多个羟基的芳香族化合物选自苯二酚、苯三酚、苯六酚、萘二酚、萘三酚、联苯二酚及联苯三酚中的至少一种,脂肪酸的碳链长度为4~12。脂肪酸酐由碳链长度为4~12的脂肪酸得到。Aromatic polyesters are aromatic polyphenol esters. The raw materials for preparing aromatic polyphenol esters include aromatic compounds containing multiple hydroxyl groups and fatty acids, or the raw materials for preparing aromatic polyphenol esters include aromatic compounds containing multiple hydroxyl groups And fatty acid anhydrides, the aromatic compound containing multiple hydroxyl groups is selected from at least one of benzenediol, benzenetriol, benzenehexaol, naphthalenediol, naphthalenetriol, bibenzenediol, and bibenzenetriol, fatty acid The carbon chain length is 4-12. Fatty acid anhydrides are derived from fatty acids with a carbon chain length of 4-12.
上述碳链长度为4~12的烃基的作用是提供非极性基团,以提高芳香族多 元酯在油品中的溶解度。The function of the above-mentioned hydrocarbon groups with a carbon chain length of 4-12 is to provide non-polar groups to improve the solubility of aromatic polybasic esters in oils.
上述芳香族多元酯中含有多个极性的酯基(或未反应的羧基或羟基)和平面状的非极性芳环结构,可通过这些极性基团在高温下与金属表面的原子的螯合作用形成稳定的螯合物,牢固地吸附在金属表面,平面状的非极性芳环结构可均匀覆盖在金属表面上,能有效隔绝腐蚀性物质环烷酸与金属表面的接触,加之芳环较其他杂环化合物(如咪唑啉)具有更优异的热稳定性,在高温下不易分解以致失效。因而,芳香族多元酯具有优异的高温缓蚀性能。The above-mentioned aromatic polyesters contain multiple polar ester groups (or unreacted carboxyl groups or hydroxyl groups) and planar non-polar aromatic ring structures. These polar groups can interact with the atoms on the metal surface at high temperatures. Chelation forms a stable chelate, which is firmly adsorbed on the metal surface. The planar non-polar aromatic ring structure can evenly cover the metal surface, which can effectively isolate the corrosive substance naphthenic acid from contacting the metal surface. Aromatic rings have better thermal stability than other heterocyclic compounds (such as imidazolines), and are not easily decomposed at high temperatures to cause failure. Therefore, the aromatic polyester has excellent high temperature corrosion inhibition performance.
有机溶剂选自芳烃溶剂及脂肪烃溶剂中的至少一种。具体地,有机溶剂选自重芳烃、混三甲苯、液体石蜡、混四甲苯及焦化蜡油中的至少一种。The organic solvent is selected from at least one of aromatic hydrocarbon solvents and aliphatic hydrocarbon solvents. Specifically, the organic solvent is selected from at least one of heavy aromatic hydrocarbons, mixed trimethylbenzene, liquid paraffin, mixed tetramethylbenzene, and coker wax oil.
在一些实施例中,缓蚀助剂为烯烃-马来酸酐共聚物,制备缓蚀剂的原料中,烯烃-马来酸酐共聚物的质量百分比为1%~20%。In some embodiments, the corrosion inhibitor is an olefin-maleic anhydride copolymer, and among the raw materials for preparing the corrosion inhibitor, the mass percentage of the olefin-maleic anhydride copolymer is 1%-20%.
在另一些实施例中,缓蚀助剂为油溶性镁化合物,制备缓蚀剂的原料中,油溶性镁化合物的质量百分比不超过20%。In other embodiments, the corrosion inhibitor is an oil-soluble magnesium compound, and the mass percentage of the oil-soluble magnesium compound in the raw materials for preparing the corrosion inhibitor does not exceed 20%.
进一步地,缓蚀助剂为烯烃-马来酸酐共聚物和油溶性镁化合物的混合物,制备缓蚀剂的原料中,烯烃-马来酸酐共聚物的质量百分比为1%~20%,油溶性镁化合物的质量百分比不超过20%。缓蚀助剂为烯烃-马来酸酐共聚物和油溶性镁化合物的混合物时,得到的缓蚀剂的缓蚀效果更好。Further, the corrosion inhibitor is a mixture of an olefin-maleic anhydride copolymer and an oil-soluble magnesium compound. In the raw materials for preparing the corrosion inhibitor, the mass percentage of the olefin-maleic anhydride copolymer is 1%-20%, which is oil-soluble The mass percentage of magnesium compounds does not exceed 20%. When the corrosion inhibitor is a mixture of olefin-maleic anhydride copolymer and oil-soluble magnesium compound, the obtained corrosion inhibitor has better corrosion inhibition effect.
油溶性镁化合物为纳米镁化合物进行改性后得到,以使纳米镁化合物能够溶于有机溶剂中。具体地,油溶性镁化合物选自脂肪酸改性的纳米氧化镁、脂肪酸改性的纳米氢氧化镁、磺酸改性的纳米氧化镁及磺酸改性的纳米氢氧化镁中的至少一种,磺酸为烷基磺酸或烷基苯磺酸。具体地,脂肪酸改性的纳米氧化镁及脂肪酸改性的纳米氢氧化镁均为Cestoil公司生产的Supermega E系列的产品。磺酸改性的纳米氧化镁及磺酸改性的纳米氢氧化镁均为Cestoil 公司生产的Supermega S系列的产品。The oil-soluble magnesium compound is obtained by modifying the nanometer magnesium compound so that the nanometer magnesium compound can be dissolved in an organic solvent. Specifically, the oil-soluble magnesium compound is selected from at least one of fatty acid modified nano magnesium oxide, fatty acid modified nano magnesium hydroxide, sulfonic acid modified nano magnesium oxide, and sulfonic acid modified nano magnesium hydroxide, Sulfonic acid is alkyl sulfonic acid or alkyl benzene sulfonic acid. Specifically, the fatty acid-modified nano-magnesium oxide and the fatty acid-modified nano-magnesium hydroxide are both Supermega E series products produced by Cestoil. Both the sulfonic acid-modified nano-magnesium oxide and sulfonic acid-modified nano-magnesium hydroxide are the Supermega S series products produced by Cestoil.
上述油溶性镁化合物具有超高碱值,可有效中和腐蚀介质中的环烷酸,降低油品中的酸值,从源头上抑制了高酸值油品对设备的腐蚀,此外,其中的油溶性纳米镁化合物团簇可吸附在金属表面的缺陷处,加强了保护膜的完整性,预防金属发生点蚀。The above-mentioned oil-soluble magnesium compounds have ultra-high alkali values, which can effectively neutralize naphthenic acid in corrosive media, reduce the acid value of oil products, and inhibit the corrosion of equipment from high acid value oil products from the source. In addition, The oil-soluble nano-magnesium compound clusters can be adsorbed on the defects on the metal surface to strengthen the integrity of the protective film and prevent pitting corrosion of the metal.
制备烯烃-马来酸酐共聚物的原料包括马来酸酐和烯烃,烯烃选自碳链长度为8~32的α-烯烃、苯乙烯及苯乙烯衍生物中的至少一种。具体地,烯烃-马来酸酐共聚物选自辛烯-1烯烃、苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物、碳链长度为14~18的α-烯烃、甲基苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物、碳链长度为18~22的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物及碳链长度为24~32的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物中的一种。The raw materials for preparing the olefin-maleic anhydride copolymer include maleic anhydride and olefin, and the olefin is selected from at least one of α-olefins, styrene and styrene derivatives having a carbon chain length of 8 to 32. Specifically, the olefin-maleic anhydride copolymer is selected from the group consisting of octene-1 olefins, olefin-maleic anhydride copolymers obtained by the reaction of styrene and maleic anhydride, α-olefins with a carbon chain length of 14-18, and methylbenzene The olefin-maleic anhydride copolymer obtained by the reaction of ethylene and maleic anhydride, the olefin-maleic anhydride copolymer obtained by the reaction of α-olefins with a carbon chain length of 18-22 and maleic anhydride, and those with a carbon chain length of 24-32 One of olefin-maleic anhydride copolymers obtained by reacting α-olefin with maleic anhydride.
烯烃-马来酸酐共聚物骨架具有交替的非极性的脂肪碳链片段和极性的酸酐基团,同样可与金属原子形成稳定的螯合物,相比芳香族多元酯,烯烃-马来酸酐骨架上的极性基团更多,螯合作用更强,可耐更高的温度,扩大了本实施方式的缓蚀剂的使用的温度范围,尤其是需要极高温缓蚀的场合。进一步地,相比芳香族多元酯,烯烃-马来酸酐共聚物的脂肪族骨架较柔软,可通过变形填充金属表面芳香族多元酯成膜留下的不规则空隙,最大限度地减少金属的裸露面积,形成更为致密的保护膜,进一步提高缓蚀效果。The olefin-maleic anhydride copolymer skeleton has alternating non-polar aliphatic carbon chain segments and polar anhydride groups, which can also form a stable chelate with metal atoms. Compared with aromatic polyesters, olefin-maleic acid The acid anhydride skeleton has more polar groups, has a stronger chelating effect, and can withstand higher temperatures, which expands the temperature range of the corrosion inhibitor of this embodiment, especially when extremely high temperature corrosion inhibition is required. Furthermore, compared with aromatic polyesters, the aliphatic skeleton of olefin-maleic anhydride copolymers is softer, and can be deformed to fill the irregular voids left by the aromatic polyester film on the metal surface to minimize metal exposure Area, forming a denser protective film, further improving the corrosion inhibition effect.
上述缓蚀剂至少具有以下优点:The above corrosion inhibitor has at least the following advantages:
(1)上述缓蚀剂的原料中,芳香族多元酸酯中含有多个极性的酯基(或未反应的羧基或羟基)和平面状的非极性芳环结构,可通过这些极性基团在高温下与金属表面原子的螯合作用形成稳定的螯合物,牢固地吸附在金属表 面,平面状的非极性芳环结构可均匀覆盖在金属表面,能有效隔绝腐蚀性物质环烷酸与金属表面的接触,加之芳环较其他杂环化合物(如咪唑啉)具有更优异的热稳定性,在高温下不易分解以致失效,因而,芳香族多元酯具有优异的高温缓蚀性能。(1) Among the raw materials of the above corrosion inhibitor, the aromatic polybasic acid ester contains a plurality of polar ester groups (or unreacted carboxyl groups or hydroxyl groups) and a planar non-polar aromatic ring structure, which can pass through these polar The group chelate with the metal surface atoms at high temperature to form a stable chelate, which is firmly adsorbed on the metal surface. The planar non-polar aromatic ring structure can evenly cover the metal surface, which can effectively isolate the corrosive substance ring. The contact between alkanoic acid and the metal surface, and the aromatic ring has better thermal stability than other heterocyclic compounds (such as imidazoline), and it is not easy to decompose at high temperature to cause failure. Therefore, the aromatic polyester has excellent high temperature corrosion inhibition performance .
(2)上述缓蚀剂的原料中,烯烃-马来酸酐共聚物骨架具有交替的非极性的脂肪碳链片段和极性的酸酐基团,同样可与金属原子形成稳定的螯合物,相比芳香族多元酯,烯烃-马来酸酐骨架上的极性基团更多,螯合作用更强,可耐更高的温度,扩大了本实施方式的缓蚀剂的使用的温度范围,尤其是需要极高温缓蚀的场合。进一步地,相比芳香族多元酯,烯烃-马来酸酐的脂肪族骨架较柔软,可通过变形填充金属表面芳香族多元酯成膜留下的不规则空隙,最大限度地减少金属的裸露面积,形成更为致密的保护膜,进一步提高缓蚀效果。(2) Among the raw materials of the above corrosion inhibitor, the olefin-maleic anhydride copolymer skeleton has alternating non-polar aliphatic carbon chain segments and polar anhydride groups, which can also form stable chelate with metal atoms. Compared with aromatic polyesters, the olefin-maleic anhydride skeleton has more polar groups, has stronger chelating effect, and can withstand higher temperatures, which expands the temperature range of the corrosion inhibitor of this embodiment. Especially for occasions that require extremely high temperature corrosion inhibition. Furthermore, compared with aromatic polyesters, the aliphatic skeleton of olefin-maleic anhydride is softer, and can be deformed to fill the irregular gaps left by the aromatic polyester film on the metal surface to minimize the exposed area of the metal. A denser protective film is formed to further improve the corrosion inhibition effect.
(3)上述缓蚀剂的原料中,油溶性镁化合物一方面具有超高碱值,可有效中和腐蚀介质中的环烷酸,降低油品中的酸值,从源头上抑制了高酸值油品对设备的腐蚀,另一方面,其中的油溶性镁化合物团簇可吸附在金属表面的缺陷处,加强了保护膜的完整性,预防金属发生点蚀。(3) Among the raw materials of the above corrosion inhibitors, the oil-soluble magnesium compound has an ultra-high alkali value, which can effectively neutralize the naphthenic acid in the corrosive medium, reduce the acid value in the oil, and inhibit the high acid from the source Corrosion of oil products to equipment, on the other hand, the oil-soluble magnesium compound clusters can be adsorbed on the defects of the metal surface, strengthen the integrity of the protective film, and prevent pitting corrosion of the metal.
(4)上述缓蚀剂中各原料相互配合,具有协同作用,使得到的缓蚀剂的热稳定性和缓蚀效果好,既可在金属表面形成稳定致密的保护膜,亦可中和油品中的酸性物质,因此具有优异的高温缓蚀性能,且缓蚀效果很多情况下优于单独使用其中任一组分时的缓蚀效果。(4) The raw materials in the above corrosion inhibitors cooperate with each other and have a synergistic effect, so that the resulting corrosion inhibitor has good thermal stability and corrosion inhibition effect. It can not only form a stable and dense protective film on the metal surface, but also neutralize the oil. Therefore, it has excellent high temperature corrosion inhibition performance, and the corrosion inhibition effect is better than that when any one of the components is used alone in many cases.
(5)上述缓蚀剂的原料易得,成本低廉,且缓蚀剂中无P、Cl等有害元素,也可不含S元素,一方面对环境友好,另一方面也避免了对后续加工过程中引起的催化剂中毒等不利影响,是一种用途广阔的高温缓蚀剂。(5) The raw materials of the above corrosion inhibitors are easily available and low in cost. There are no harmful elements such as P and Cl in the corrosion inhibitor, or S element. On the one hand, it is environmentally friendly and on the other hand, it avoids the subsequent processing process. It is a kind of high temperature corrosion inhibitor with a wide range of applications.
一实施方式的缓蚀剂的制备方法,为上述缓蚀剂的一种制备方法,包括以下步骤:The preparation method of the corrosion inhibitor in one embodiment is a preparation method of the above-mentioned corrosion inhibitor, and includes the following steps:
步骤S110:按质量百分比计,称取如下原料:芳香族多元酯25%~65%、缓蚀助剂1%~40%及有机溶剂20%~60%,其中,芳香族多元酯选自芳香族多元酸酯及芳香族多元酚酯中的至少一种,缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种。Step S110: In terms of mass percentage, weigh the following raw materials: aromatic polyester 25%-65%, corrosion inhibitor 1%-40% and organic solvent 20%-60%, wherein the aromatic polyester is selected from aromatic At least one of polybasic acid esters and aromatic polyphenol esters, the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds, and the oil-soluble magnesium compounds are selected from oil-soluble nano-oxidizers At least one of magnesium and oil-soluble nano-magnesium hydroxide.
当芳香族多元酯为芳香族多元酸酯时,制备芳香族多元酸酯的原料包括芳香族多元酸及脂肪族化合物,芳香族多元酸选自苯二甲酸、苯三甲酸、苯四甲酸、苯六甲酸、萘二甲酸、萘四甲酸、联苯四甲酸、苝四甲酸、邻苯二甲酸酐、均苯四甲酸二酐、偏苯三酸酐、萘二酸酐、萘四甲酸酐、联苯四甲酸二酐、双酚A型二酐、二苯甲酮四酸二酐、二苯醚四酸二酐及苝四甲酸二酐中的至少一种,脂肪族化合物为碳链长度为4~12的脂肪醇,或者,脂肪族化合物为碳链长度为4~12的不饱和烯烃。When the aromatic polybasic ester is an aromatic polybasic acid ester, the raw materials for preparing the aromatic polybasic acid ester include aromatic polybasic acids and aliphatic compounds. The aromatic polybasic acid is selected from phthalic acid, trimellitic acid, pyromellitic acid, and benzene. Hexacarboxylic acid, naphthalenedicarboxylic acid, naphthalenetetracarboxylic acid, biphenyltetracarboxylic acid, perylenetetracarboxylic acid, phthalic anhydride, pyromellitic dianhydride, trimellitic anhydride, naphthalic anhydride, naphthalenetetracarboxylic anhydride, biphenyltetracarboxylic dianhydride , At least one of bisphenol A dianhydride, benzophenone tetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride and perylene tetracarboxylic dianhydride, the aliphatic compound is a fatty alcohol with a carbon chain length of 4-12 Or, the aliphatic compound is an unsaturated olefin with a carbon chain length of 4-12.
脂肪醇为一元醇。具体地,脂肪醇选自碳链长度为4~12的一元脂肪醇中的至少一种。Fatty alcohols are monohydric alcohols. Specifically, the fatty alcohol is at least one selected from monohydric fatty alcohols having a carbon chain length of 4-12.
不饱和烯烃选自碳链长度为4~12的α烯烃中的至少一种。The unsaturated olefin is at least one selected from alpha olefins having a carbon chain length of 4-12.
具体地,在其中一个实施例中,芳香族多元酸酯的制备过程包括:在氮气保护下,将摩尔比为1:1~1:6的芳香族多元酸和脂肪醇在80℃~220℃下反应3h~12h,得到芳香族多元酸酯。Specifically, in one of the embodiments, the preparation process of the aromatic polybasic acid ester includes: under the protection of nitrogen, the molar ratio of the aromatic polybasic acid and the fatty alcohol is at 80°C to 220°C. The next reaction is 3h-12h to obtain aromatic polybasic acid ester.
上述反应的过程中,还可以加入杂多酸催化剂和携水剂中的至少一种,以提高反应速率。芳香族多元酸和脂肪醇的总质量与杂多酸催化剂及携水剂 的质量比为1:(0~0.1):(0~5)。During the above reaction, at least one of a heteropoly acid catalyst and a water-carrying agent can also be added to increase the reaction rate. The ratio of the total mass of aromatic polybasic acid and fatty alcohol to the mass of heteropolyacid catalyst and water-carrying agent is 1:(0~0.1):(0~5).
杂多酸催化剂选自负载型磷钨酸催化剂和负载型磷钼酸催化剂中的至少一种。具体地,负载型磷钨酸催化剂为介孔二氧化硅负载的磷钨酸催化剂,负载型磷钼酸催化剂为介孔二氧化硅负载的磷钼酸催化剂。进一步地,负载型膦钨酸催化剂是根据专利CN103586076A所制备的。负载型磷钼酸催化剂的制备过程与负载型磷钨酸催化剂的制备过程相似,区别在于:将磷钨酸溶液替换为磷钼酸溶液。The heteropolyacid catalyst is selected from at least one of a supported phosphotungstic acid catalyst and a supported phosphomolybdic acid catalyst. Specifically, the supported phosphotungstic acid catalyst is a mesoporous silica supported phosphotungstic acid catalyst, and the supported phosphomolybdic acid catalyst is a mesoporous silica supported phosphomolybdic acid catalyst. Further, the supported phosphotungstic acid catalyst is prepared according to patent CN103586076A. The preparation process of the supported phosphomolybdic acid catalyst is similar to the preparation process of the supported phosphotungstic acid catalyst, except that the phosphotungstic acid solution is replaced with a phosphomolybdic acid solution.
上述杂多酸催化剂能够催化芳香族多元酸与脂肪醇进行酯化反应,提高反应速率。The heteropolyacid catalyst can catalyze the esterification reaction between aromatic polybasic acid and fatty alcohol, and increase the reaction rate.
携水剂选自苯、甲苯、二甲苯、三甲苯、四甲苯、己烷、庚烷、辛烷及癸烷中的至少一种。上述携水剂能够将酯化反应过程中产生的水及时排出,从而提高酯化反应的转化率。The water-carrying agent is selected from at least one of benzene, toluene, xylene, trimethylbenzene, tetramethylbenzene, hexane, heptane, octane and decane. The above-mentioned water-carrying agent can discharge the water generated during the esterification reaction in time, thereby improving the conversion rate of the esterification reaction.
在另一个实施例中,芳香族多元酸酯的制备过程包括:以摩尔比为1:1~1:6的芳香族多元酸和不饱和烯烃为原料,磺酸型介孔分子筛为催化剂,在氮气保护下,80℃~160℃下,0.1MPa~2MPa的反应压力下,进行加成反应6h~24h,得到芳香族多元酸酯。In another embodiment, the preparation process of the aromatic polybasic acid ester includes: taking aromatic polybasic acids and unsaturated olefins in a molar ratio of 1:1 to 1:6 as raw materials, and sulfonic acid type mesoporous molecular sieves as catalysts. Under the protection of nitrogen, the addition reaction is carried out for 6 hours to 24 hours at 80°C to 160°C and the reaction pressure of 0.1MPa to 2MPa to obtain the aromatic polybasic acid ester.
具体地,磺酸型多孔分子筛是根据专利CN102924272A所制备的。Specifically, the sulfonic acid type porous molecular sieve is prepared according to patent CN102924272A.
有机溶剂选自芳烃溶剂及脂肪烃溶剂中的至少一种。具体地,有机溶剂选自重芳烃、混三甲苯、液体石蜡、混四甲苯及焦化蜡油中的至少一种。The organic solvent is selected from at least one of aromatic hydrocarbon solvents and aliphatic hydrocarbon solvents. Specifically, the organic solvent is selected from at least one of heavy aromatic hydrocarbons, mixed trimethylbenzene, liquid paraffin, mixed tetramethylbenzene, and coker wax oil.
当芳香族多元酯为芳香族多元酚酯时,制备芳香族多元酚酯的原料包括含多个羟基的芳香族化合物及脂肪酸,或者,制备芳香族多元酚酯的原料包括含多个羟基的芳香族化合物及脂肪酸酐。含多个羟基的芳香族化合物选自芳香族多元酚中的至少一种。具体地,含多个羟基的芳香族化合物选自苯二 酚、苯三酚、苯六酚、萘二酚、萘三酚、联苯二酚及联苯三酚中的至少一种。When the aromatic polybasic ester is an aromatic polyphenol ester, the raw materials for preparing the aromatic polyphenol ester include aromatic compounds containing multiple hydroxyl groups and fatty acids, or the raw materials for preparing the aromatic polyphenol ester include aromatic compounds containing multiple hydroxyl groups. Group compounds and fatty acid anhydrides. The aromatic compound containing multiple hydroxyl groups is at least one selected from aromatic polyphenols. Specifically, the aromatic compound containing multiple hydroxyl groups is at least one selected from the group consisting of benzenediol, benzenetriol, benzenehexaol, naphthalenediol, naphthalenetriol, biphenyldiol, and biphenyltriol.
脂肪酸为一元酸。具体地,脂肪酸的碳链长度为4~12。Fatty acids are monobasic acids. Specifically, the carbon chain length of fatty acids is 4-12.
脂肪酸酐由碳链长度为4~12的脂肪酸得到。进一步地,脂肪酸酐为相同或不同的碳链长度为4~12的脂肪酸形成的酸酐。Fatty acid anhydrides are derived from fatty acids with a carbon chain length of 4-12. Further, fatty acid anhydrides are acid anhydrides formed from fatty acids with the same or different carbon chain lengths of 4-12.
在其中一个实施例中,芳香族多元酚酯的制备过程包括:在氮气保护下,将摩尔比为1:1~1:6的含多元羟基的芳香族化合物和脂肪酸在80℃~220℃下反应3h~12h,得到芳香族多元酚酯。或者,芳香族多元酚酯的制备过程包括:在氮气保护下,将摩尔比为1:1~1:6的含多元羟基的芳香族化合物和脂肪酸酐在80℃~220℃下反应3h~12h,得到芳香族多元酚酯。In one of the embodiments, the preparation process of the aromatic polyphenol ester includes: under the protection of nitrogen, the molar ratio of the aromatic compound containing polyhydroxyl group and the fatty acid is at 80°C to 220°C. React for 3h-12h to obtain aromatic polyphenol ester. Alternatively, the preparation process of the aromatic polyphenol ester includes: under the protection of nitrogen, the molar ratio of the aromatic compound containing the polyhydroxyl group and the fatty acid anhydride is reacted at 80℃~220℃ for 3h~12h. , To obtain aromatic polyphenol esters.
上述反应的过程中,还可以加入杂多酸催化剂和携水剂中的至少一种,以提高反应速率。含多元羟基的芳香族化合物和脂肪酸的总质量与杂多酸催化剂及携水剂的质量比为1:(0~0.1):(0~5)。或者,含多元羟基的芳香族化合物和脂肪酸酐的总质量与杂多酸催化剂及携水剂的质量比为1:(0~0.1):(0~5)。During the above reaction, at least one of a heteropoly acid catalyst and a water-carrying agent can also be added to increase the reaction rate. The ratio of the total mass of the polyhydroxy-containing aromatic compound and fatty acid to the mass of the heteropolyacid catalyst and the water-carrying agent is 1:(0~0.1):(0~5). Alternatively, the ratio of the total mass of the polyhydroxy-containing aromatic compound and fatty acid anhydride to the mass of the heteropolyacid catalyst and the water-carrying agent is 1:(0˜0.1):(0˜5).
杂多酸催化剂与上述芳香族多元酸酯的制备过程中所用到的杂多酸催化剂相同。上述杂多酸催化剂能够催化含多个羟基的芳香族化合物与脂肪酸或脂肪酸酐进行酯化反应,提高反应速率。The heteropolyacid catalyst is the same as the heteropolyacid catalyst used in the preparation process of the above-mentioned aromatic polybasic acid ester. The above heteropolyacid catalyst can catalyze the esterification reaction of aromatic compounds containing multiple hydroxyl groups with fatty acids or fatty acid anhydrides, thereby increasing the reaction rate.
携水剂与上述芳香族多元酸酯的制备过程中所用到的携水剂相同。上述携水剂能够将酯化反应过程中产生的水及时排出,从而提高酯化反应的转化率。The water-carrying agent is the same as the water-carrying agent used in the preparation process of the above-mentioned aromatic polybasic acid ester. The above-mentioned water-carrying agent can discharge the water generated during the esterification reaction in time, thereby improving the conversion rate of the esterification reaction.
具体地,油溶性镁化合物选自脂肪酸改性的纳米氧化镁、脂肪酸改性的纳米氢氧化镁、磺酸改性的纳米氢氧化镁及磺酸改性的纳米氧化镁中的至少一种,其中,磺酸为烷基磺酸或烷基苯磺酸。Specifically, the oil-soluble magnesium compound is selected from at least one of fatty acid modified nano magnesium oxide, fatty acid modified nano magnesium hydroxide, sulfonic acid modified nano magnesium hydroxide and sulfonic acid modified nano magnesium oxide, Among them, sulfonic acid is alkyl sulfonic acid or alkyl benzene sulfonic acid.
制备烯烃-马来酸酐共聚物的原料包括马来酸酐和烯烃,烯烃选自碳链长度为8~32的α-烯烃、苯乙烯及苯乙烯衍生物中的至少一种。具体地,烯烃-马来酸酐共聚物选自辛烯-1烯烃、苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物、碳链长度为14~18的α-烯烃、甲基苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物、碳链长度为18~22的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物及碳链长度为24~32的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物中的一种。The raw materials for preparing the olefin-maleic anhydride copolymer include maleic anhydride and olefin, and the olefin is selected from at least one of α-olefins, styrene and styrene derivatives having a carbon chain length of 8 to 32. Specifically, the olefin-maleic anhydride copolymer is selected from the group consisting of octene-1 olefins, olefin-maleic anhydride copolymers obtained by the reaction of styrene and maleic anhydride, α-olefins with a carbon chain length of 14-18, and methylbenzene The olefin-maleic anhydride copolymer obtained by the reaction of ethylene and maleic anhydride, the olefin-maleic anhydride copolymer obtained by the reaction of α-olefins with a carbon chain length of 18-22 and maleic anhydride, and those with a carbon chain length of 24-32 One of olefin-maleic anhydride copolymers obtained by reacting α-olefin with maleic anhydride.
步骤S120:将芳香族多元酯、缓蚀助剂及有机溶剂混合,得到缓蚀剂。Step S120: mixing the aromatic polyester, the corrosion inhibitor and the organic solvent to obtain the corrosion inhibitor.
具体地,上述将芳香族多元酯、缓蚀助剂及有机溶剂混合的步骤中,温度为20℃~80℃,时间为0.5h~5h。上述将芳香族多元酯、缓蚀助剂及有机溶剂混合的步骤之后,还包括冷却和过滤的步骤。Specifically, in the above step of mixing the aromatic polyester, the corrosion inhibitor and the organic solvent, the temperature is 20° C. to 80° C., and the time is 0.5 h to 5 h. After the step of mixing the aromatic polyester, the corrosion inhibitor and the organic solvent, the step of cooling and filtering is further included.
上述缓蚀剂的生产工艺简单、原料廉价易得,易于工业化生产。The production process of the above corrosion inhibitor is simple, the raw materials are cheap and easy to obtain, and it is easy for industrial production.
一实施方式的抑制油品中环烷酸腐蚀的方法,包括:向油品中加入缓蚀剂。该缓蚀剂为上述缓蚀剂或由上述缓蚀剂的制备方法得到的缓蚀剂。The method for inhibiting the corrosion of naphthenic acid in an oil product according to an embodiment includes: adding a corrosion inhibitor to the oil product. The corrosion inhibitor is the above-mentioned corrosion inhibitor or the corrosion inhibitor obtained by the above-mentioned preparation method of the corrosion inhibitor.
具体地,向油品中加入缓蚀剂的步骤中,缓蚀剂的添加量为油品质量的5ppm~1000ppm。进一步地,缓蚀剂的添加量为油品质量的7ppm~30ppm。Specifically, in the step of adding the corrosion inhibitor to the oil product, the addition amount of the corrosion inhibitor is 5 ppm to 1000 ppm of the oil quality. Further, the added amount of the corrosion inhibitor is 7 ppm-30 ppm of the oil quality.
具体地,向油品中加入缓蚀剂的步骤中,油品的处理温度为240℃~480℃。Specifically, in the step of adding the corrosion inhibitor to the oil product, the processing temperature of the oil product is 240°C to 480°C.
上述缓蚀剂具有高温缓蚀效果且毒性小,能够用于抑制油品中环烷酸的腐蚀。The above-mentioned corrosion inhibitor has high temperature corrosion inhibition effect and low toxicity, and can be used to inhibit the corrosion of naphthenic acid in oil.
以下为具体实施例部分:The following is the specific embodiment part:
实施例1-1Example 1-1
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应器内加入苯二甲酸(0.1mol)、邻苯二甲酸酐(0.1mol)、正丁醇(0.2mol)、负载型磷钨酸催化剂(4.62g)和携水剂甲苯(231g),氮气保护,搅拌下逐渐升温至120℃,保温6h,反应生成的水由甲苯携出,产物经过滤除去催化剂,得到芳香族多元酸酯A。Add phthalic acid (0.1mol), phthalic anhydride (0.1mol), n-butanol (0.2mol), supported phosphotungstic acid catalyst (4.62g) and water-carrying agent toluene (231g) into the reactor. Under the protection of nitrogen, the temperature was gradually raised to 120°C under stirring, and the temperature was kept for 6 hours. The water produced by the reaction was carried by toluene, and the product was filtered to remove the catalyst to obtain the aromatic polybasic acid ester A.
实施例1-2Example 1-2
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应器内加入均苯四甲酸二酐(0.1mol)、癸醇(0.25mol),氮气保护,搅拌下逐渐升温至160℃,保温12h,同时排出反应生成的水,得到芳香族多元酸酯B。Add pyromellitic dianhydride (0.1mol) and decanol (0.25mol) into the reactor, under nitrogen protection, gradually increase the temperature to 160℃ with stirring, keep it for 12h, and discharge the water produced by the reaction at the same time to obtain the aromatic polybasic acid ester B.
实施例1-3Example 1-3
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应器内加入苯六甲酸(0.1mol)、己醇(0.6mol)、负载型磷钼酸催化剂(4.77g)和携水剂二甲苯(238.5g),氮气保护,搅拌下逐渐升温至140℃,保温3h,反应生成的水由二甲苯携出,产物经过滤除去催化剂,得到芳香族多元酸酯C。Add mellitic acid (0.1mol), hexanol (0.6mol), supported phosphomolybdic acid catalyst (4.77g) and water-carrying agent xylene (238.5g) into the reactor, under nitrogen protection, and gradually increase the temperature to 140 under stirring ℃, heat preservation for 3h, the water produced by the reaction is carried by xylene, the product is filtered to remove the catalyst, and the aromatic polybasic acid ester C is obtained.
实施例1-4Example 1-4
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应器内加入萘二甲酸酐(0.05mol)、萘二甲酸(0.1mol)、癸醇(0.3mol)和携水剂四甲苯(78.9g),氮气保护,搅拌下逐渐升温至220℃,保温8h,反应生成的水由四甲苯携出,得到芳香族多元酸酯D。Add naphthalenedicarboxylic acid anhydride (0.05mol), naphthalenedicarboxylic acid (0.1mol), decanol (0.3mol) and water-carrying agent tetramethylbenzene (78.9g) into the reactor, under nitrogen protection, and gradually increase the temperature to 220°C while stirring. After holding for 8 hours, the water produced by the reaction is carried out by tetramethylbenzene to obtain aromatic polybasic acid ester D.
实施例1-5Example 1-5
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应器内加入联苯四甲酸(0.05mol)、联苯四甲酸二酐(0.05mol)、苝四甲酸(0.05mol)、苝四甲酸二酐(0.05mol)、十二醇(0.4mol)和负载型磷钨酸催化剂(4.38g),氮气保护,搅拌下逐渐升温至180℃,保温7h,同时排出反应生成的水,产物经过滤除去催化剂,得到芳香族多元酸酯E。Add biphenyltetracarboxylic acid (0.05mol), biphenyltetracarboxylic dianhydride (0.05mol), perylenetetracarboxylic acid (0.05mol), perylenetetracarboxylic dianhydride (0.05mol), dodecanol (0.4mol) in the reactor With a supported phosphotungstic acid catalyst (4.38g), under nitrogen protection, the temperature is gradually increased to 180°C under stirring, and the temperature is kept for 7 hours. At the same time, the water produced by the reaction is discharged. The product is filtered to remove the catalyst to obtain the aromatic polybasic acid ester E.
实施例1-6Example 1-6
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应器内加入二苯甲酮四酸二酐(0.05mol)、二苯醚四酸二酐(0.05mol)、双酚A型二酐(0.1mol)、丁醇(0.6mol)、负载型磷钼酸催化剂(1.28g)和环己烷(256g),氮气保护,搅拌下逐渐升温至80℃,保温5h,同时排出反应生成的水,产物经过滤除去催化剂,得到芳香族多元酸酯F。Add benzophenone tetraacid dianhydride (0.05mol), diphenyl ether tetraacid dianhydride (0.05mol), bisphenol A dianhydride (0.1mol), butanol (0.6mol), supported type in the reactor Phosphomolybdic acid catalyst (1.28g) and cyclohexane (256g), protected by nitrogen, gradually increase the temperature to 80°C under stirring, keep for 5h, and drain the water produced by the reaction. The product is filtered to remove the catalyst to obtain the aromatic polybasic acid ester F .
实施例1-7Example 1-7
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应器内加入萘四甲酸酐(0.1mol)、己醇(0.2mol)和辛醇(0.1mol),氮气保护,搅拌下逐渐升温至105℃,保温12h,同时排出反应生成的水,得到芳香族多元酸酯G。Add naphthalenetetracarboxylic acid anhydride (0.1mol), hexanol (0.2mol) and octanol (0.1mol) into the reactor, under nitrogen protection, gradually increase the temperature to 105°C under stirring, keep it for 12h, and discharge the water produced by the reaction at the same time. Aromatic polybasic acid ester G.
以M1表示芳香族多元酸与脂肪醇的摩尔比,m1表示芳香族多元酸与脂肪醇的总质量与催化剂、携水剂的质量比,T1表示反应温度,t1表示反应时间,将实施例1-1~实施例1-7中芳香族多元酸酯制备过程中的各参数列于表1中。Let M1 represent the molar ratio of aromatic polybasic acid to fatty alcohol, m1 represents the total mass ratio of aromatic polybasic acid and fatty alcohol to the mass ratio of the catalyst and water-carrying agent, T1 represents the reaction temperature, and t1 represents the reaction time. Example 1 The parameters in the preparation process of the aromatic polybasic acid esters in -1 to Examples 1-7 are listed in Table 1.
表1实施例1-1~实施例1-7中芳香族多元酸酯制备过程中的各参数Table 1 Parameters in the preparation process of aromatic polybasic acid esters in Examples 1-1 to 1-7
Figure PCTCN2019100874-appb-000001
Figure PCTCN2019100874-appb-000001
Figure PCTCN2019100874-appb-000002
Figure PCTCN2019100874-appb-000002
实施例1-8Example 1-8
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应容器中加入苯四甲酸(0.1mol)、丁烯(0.3mol)和磺酸型介孔分子筛催化剂(0.84g),反应压力1MPa,搅拌下逐渐升温至80℃,保温24h,产物经分离后除去催化剂,得到芳香族多元酸酯H。Add pyromellitic acid (0.1mol), butene (0.3mol) and sulfonic acid type mesoporous molecular sieve catalyst (0.84g) into the reaction vessel. The reaction pressure is 1MPa. The temperature is gradually raised to 80°C under stirring and kept for 24h. The product is separated After removing the catalyst, an aromatic polybasic acid ester H is obtained.
实施例1-9Example 1-9
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应容器中加入苯六甲酸(0.1mol)、辛烯(0.4mol)、癸烯(0.2mol)和磺酸型介孔分子筛催化剂(5.35g),反应压力1.5MPa,搅拌下逐渐升温至160℃,保温6h,产物经分离后除去催化剂,得到芳香族多元酸酯I。Add mellitic acid (0.1mol), octene (0.4mol), decene (0.2mol) and sulfonic acid type mesoporous molecular sieve catalyst (5.35g) into the reaction vessel, the reaction pressure is 1.5MPa, and the temperature is gradually increased to 160 under stirring After keeping the temperature at ℃ for 6h, the product is separated and the catalyst is removed to obtain the aromatic polybasic acid ester I.
实施例1-10Example 1-10
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应容器中加入苯三甲酸(0.05mol)、苯三甲酸酐(0.05mol)、戊烯 (0.05mol)、己烯(0.1mol)和磺酸型介孔分子筛催化剂(4.80g),反应压力0.1MPa,搅拌下逐渐升温至120℃,保温15h,产物经分离后除去催化剂,得到芳香族多元酸酯J。Add trimellitic acid (0.05mol), trimellitic anhydride (0.05mol), pentene (0.05mol), hexene (0.1mol) and sulfonic acid type mesoporous molecular sieve catalyst (4.80g) into the reaction vessel, the reaction pressure is 0.1 MPa, the temperature is gradually raised to 120°C with stirring, and the temperature is kept for 15 hours. After the product is separated, the catalyst is removed to obtain the aromatic polybasic acid ester J.
实施例1-11Example 1-11
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应容器中加入萘四甲酸(0.1mol)、十二烯(0.4mol)和磺酸型介孔分子筛催化剂(9.80g),反应压力0.5MPa,搅拌下逐渐升温至140℃,保温12h,产物经分离后除去催化剂,得到芳香族多元酸酯K。Add naphthalenetetracarboxylic acid (0.1mol), dodecene (0.4mol) and sulfonic acid type mesoporous molecular sieve catalyst (9.80g) into the reaction vessel, the reaction pressure is 0.5MPa, and the temperature is gradually increased to 140℃ with stirring, and the product is kept for 12h. After separation, the catalyst is removed to obtain the aromatic polybasic acid ester K.
实施例1-12Example 1-12
本实施例的芳香族多元酸酯的制备过程如下:The preparation process of the aromatic polybasic acid ester of this embodiment is as follows:
在反应容器中加入联苯四甲酸(0.1mol)、丁烯(0.25mol)和磺酸型介孔分子筛催化剂(2.35g),反应压力0.8MPa,搅拌下逐渐升温至130℃,保温18h,产物经分离后除去催化剂,得到芳香族多元酸酯L。Add biphenyl tetracarboxylic acid (0.1 mol), butene (0.25 mol) and sulfonic acid type mesoporous molecular sieve catalyst (2.35 g) into the reaction vessel. The reaction pressure is 0.8 MPa. Under stirring, the temperature is gradually raised to 130° C., and the product is kept for 18 hours. After separation, the catalyst is removed to obtain the aromatic polybasic acid ester L.
以M2表示芳香族多元酸与不饱和烯烃的摩尔比,m2表示芳香族多元酸与不饱和烯烃的总质量与催化剂用量的比值,T2表示反应温度,t2表示反应时间,P1表示反应压力,将实施例1-8~实施例1-12中芳香族多元酸酯制备过程中的各参数列于表2中。M2 is the molar ratio of aromatic polybasic acid to unsaturated olefin, m2 is the ratio of the total mass of aromatic polybasic acid and unsaturated olefin to the amount of catalyst, T2 is the reaction temperature, t2 is the reaction time, and P1 is the reaction pressure. The parameters in the preparation process of the aromatic polybasic acid esters in Examples 1-8 to 1-12 are listed in Table 2.
表2实施例1-8~实施例1-12中芳香族多元酸酯制备过程中的各参数Table 2 Parameters in the preparation process of aromatic polybasic acid esters in Examples 1-8 to 1-12
Figure PCTCN2019100874-appb-000003
Figure PCTCN2019100874-appb-000003
Figure PCTCN2019100874-appb-000004
Figure PCTCN2019100874-appb-000004
实施例1-13Example 1-13
本实施例的芳香族多元酚酯的制备过程如下:The preparation process of the aromatic polyphenol ester of this embodiment is as follows:
在反应器内加入苯二酚(0.2mol)、十二酸(0.3mol)、负载型磷钼酸催化剂(8.2g)和携水剂混三甲苯(410g),氮气保护,搅拌下逐渐升温至220℃,保温3h,反应生成的水由混三甲苯携出,产物经过滤除去催化剂,得到芳香族多元酚酯M。Add benzenediol (0.2mol), dodecanoic acid (0.3mol), supported phosphomolybdic acid catalyst (8.2g) and water-carrying agent mixed with trimethylbenzene (410g) into the reactor, and under nitrogen protection, the temperature is gradually raised to After heating at 220°C for 3 hours, the water produced by the reaction was carried by the mixed trimethylbenzene, the product was filtered to remove the catalyst, and the aromatic polyphenol ester M was obtained.
实施例1-14Example 1-14
本实施例的芳香族多元酚酯的制备过程如下:The preparation process of the aromatic polyphenol ester of this embodiment is as follows:
在反应器内加入苯三酚(0.05mol)、苯六酚(0.15mol)、丁酸酐(0.4mol) 和携水剂二甲苯(287g),氮气保护,搅拌下逐渐升温至160℃,保温8h,反应生成的水由二甲苯携出,得到芳香族多元酚酯N。Add pyrogallol (0.05mol), benzenehexaol (0.15mol), butyric anhydride (0.4mol) and water-carrying agent xylene (287g) into the reactor, under nitrogen protection, gradually increase the temperature to 160℃ with stirring, and keep it for 8h , The water produced by the reaction is carried by xylene to obtain aromatic polyphenol ester N.
实施例1-15Example 1-15
本实施例的芳香族多元酚酯的制备过程如下:The preparation process of the aromatic polyphenol ester of this embodiment is as follows:
在反应器内加入萘二酚(0.1mol)、萘三酚(0.1mol)、癸酸酐(0.2mol)和携水剂环己烷(395g),氮气保护,搅拌下逐渐升温至80℃,保温12h,反应生成的水由环己烷携出,得到芳香族多元酚酯O。Add naphthalenediol (0.1mol), naphthalenetriol (0.1mol), capric anhydride (0.2mol) and water-carrying agent cyclohexane (395g) into the reactor. Under nitrogen protection, gradually increase the temperature to 80°C under stirring, and keep warm. 12h, the water produced by the reaction is carried by cyclohexane to obtain aromatic polyphenol ester O.
实施例1-16Example 1-16
本实施例的芳香族多元酚酯的制备过程如下:The preparation process of the aromatic polyphenol ester of this embodiment is as follows:
在反应器内加入联苯二酚(0.05mol)、联苯三酚(0.05mol)、正丁酸(0.1mol)、正己酸(0.1mol)、负载型磷钨酸催化剂(2g),氮气保护,搅拌下逐渐升温至140℃,保温10h,同时排出反应生成的水,产物经过滤除去催化剂,得到芳香族多元酚酯P。Add biphenyldiol (0.05mol), biphenyltriol (0.05mol), n-butyric acid (0.1mol), n-hexanoic acid (0.1mol), supported phosphotungstic acid catalyst (2g), nitrogen protection in the reactor , Gradually increase the temperature to 140°C under stirring, keep the temperature for 10 hours, and discharge the water produced by the reaction. The product is filtered to remove the catalyst, and the aromatic polyphenol ester P is obtained.
实施例1-17Example 1-17
本实施例的芳香族多元酚酯的制备过程如下:The preparation process of the aromatic polyphenol ester of this embodiment is as follows:
在反应器内加入苯六酚(0.05mol)、癸酸(0.3mol)和携水剂甲苯(301g),氮气保护,搅拌下逐渐升温至160℃,保温9h,反应生成的水由甲苯携出,得到芳香族多元酚酯Q。Add benzenehexaol (0.05mol), capric acid (0.3mol) and water-carrying agent toluene (301g) into the reactor, under nitrogen protection, gradually increase the temperature to 160℃ with stirring, keep for 9h, the water produced by the reaction is carried by toluene , The aromatic polyphenol ester Q is obtained.
以M3表示含多个羟基的芳香族化合物与脂肪酸(或脂肪酸酐)的摩尔比,m3表示含多个羟基的芳香族化合物与脂肪酸(或脂肪酸酐)的总质量与催化剂、携水剂的质量比,T3表示反应温度,t3表示反应时间,将实施例1-13~实施例1-17中芳香族多元酚酯制备过程中的各参数列于表3中。M3 represents the molar ratio of the aromatic compound containing multiple hydroxyl groups to the fatty acid (or fatty acid anhydride), and m3 represents the total mass of the aromatic compound containing multiple hydroxyl groups and the fatty acid (or fatty acid anhydride) and the mass of the catalyst and water-carrying agent. Ratio, T3 represents the reaction temperature, t3 represents the reaction time, the various parameters in the preparation process of the aromatic polyphenol esters in Examples 1-13 to 1-17 are listed in Table 3.
表3实施例1-13~实施例1-17中芳香族多元酚酯制备过程中的各参数Table 3 Parameters in the preparation process of aromatic polyphenol esters in Examples 1-13 to 1-17
Figure PCTCN2019100874-appb-000005
Figure PCTCN2019100874-appb-000005
对比例1-1Comparative example 1-1
在反应器内加入苯甲酸(0.1mol)、苯甲酸酐(0.05mol)、正丁醇(0.2mol)、负载型磷钨酸催化剂(3.83g)和携水剂甲苯(191.5g),氮气保护,搅拌下逐渐升温至120℃,保温6h,反应生成的水由甲苯携出,产物经过滤除去催化剂,得到芳香族一元酸酯R。Add benzoic acid (0.1mol), benzoic anhydride (0.05mol), n-butanol (0.2mol), supported phosphotungstic acid catalyst (3.83g) and water-carrying agent toluene (191.5g) into the reactor, protected by nitrogen Under stirring, the temperature was gradually raised to 120°C and kept for 6 hours. The water produced by the reaction was carried by toluene. The product was filtered to remove the catalyst to obtain the aromatic monobasic acid ester R.
对比例2Comparative example 2
在反应容器中加入苯二乙酸(0.05mol)、苯三乙酸(0.05mol)、庚烯(0.15mol)、壬烯(0.05mol)和磺酸型介孔分子筛催化剂(0.21g),反应压力2MPa,搅拌下逐渐升温至100℃,保温8h,产物经分离后除去催化剂,得到芳香族多元酸酯S。Add benzenediacetic acid (0.05mol), trimellitic acid (0.05mol), heptene (0.15mol), nonene (0.05mol) and sulfonic acid type mesoporous molecular sieve catalyst (0.21g) into the reaction vessel, and the reaction pressure is 2MPa , Gradually raise the temperature to 100°C under stirring and keep it for 8 hours. After the product is separated, the catalyst is removed to obtain the aromatic polybasic acid ester S.
将实施例1-1~实施例1-12中制备得到的芳香族多元酸酯(A~L)或实施例1-13~实施例1-17中制备得到的芳香族多元酚酯(M~Q)分别与油溶性镁 化合物(Ⅰ、Ⅱ、Ⅲ、Ⅳ)、烯烃-马来酸酐共聚物(a、b、c、d)及有机溶剂进行混合均匀后,在50℃下搅拌2h后冷却过滤得到缓蚀剂。实施例2-1~实施例2-18中制备的缓蚀剂的各组分及其质量百分含量如表4所示。The aromatic polybasic acid esters (A to L) prepared in Examples 1-1 to 1-12 or the aromatic polyphenol esters (M to 1) prepared in Examples 1-13 to 1-17 Q) After mixing with oil-soluble magnesium compounds (Ⅰ, Ⅱ, Ⅲ, Ⅳ), olefin-maleic anhydride copolymers (a, b, c, d) and organic solvents, stir them at 50℃ for 2h and then cool Filter to obtain corrosion inhibitor. The components and their mass percentages of the corrosion inhibitors prepared in Examples 2-1 to 2-18 are shown in Table 4.
其中,油溶性镁化合物Ⅰ为脂肪酸改性的纳米氧化镁,油溶性镁化合物Ⅱ为磺酸改性的纳米氧化镁,油溶性镁化合物Ⅲ为脂肪酸改性的纳米氢氧化镁,油溶性镁化合物Ⅳ为磺酸改性的纳米氢氧化镁。Among them, oil-soluble magnesium compound I is fatty acid-modified nano-magnesium oxide, oil-soluble magnesium compound II is sulfonic acid-modified nano-magnesium oxide, and oil-soluble magnesium compound III is fatty acid-modified nano-magnesium hydroxide, an oil-soluble magnesium compound Ⅳ is sulfonic acid modified nanometer magnesium hydroxide.
烯烃-马来酸酐共聚物a为辛烯-1烯烃、苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物;烯烃-马来酸酐共聚物b为碳链长度为14~18的α-烯烃、甲基苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物;烯烃-马来酸酐共聚物c为碳链长度为18~22的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物;烯烃-马来酸酐共聚物d为碳链长度为24~32的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物。Olefin-maleic anhydride copolymer a is an olefin-maleic anhydride copolymer obtained by the reaction of octene-1 olefin, styrene and maleic anhydride; olefin-maleic anhydride copolymer b is an α with a carbon chain length of 14-18 -Olefin-maleic anhydride copolymer obtained by reacting olefin, methyl styrene and maleic anhydride; olefin-maleic anhydride copolymer c is an olefin obtained by reacting an α-olefin with a carbon chain length of 18-22 and maleic anhydride -Maleic anhydride copolymer; the olefin-maleic anhydride copolymer d is an olefin-maleic anhydride copolymer obtained by reacting an α-olefin with a carbon chain length of 24-32 and maleic anhydride.
表4各实施例和对比例中缓蚀剂的各组分及含量Table 4 Each component and content of corrosion inhibitor in each embodiment and comparative example
Figure PCTCN2019100874-appb-000006
Figure PCTCN2019100874-appb-000006
Figure PCTCN2019100874-appb-000007
Figure PCTCN2019100874-appb-000007
对实施例2-1~实施例2-18、对比例2-1~对比例2-6制备得到的缓蚀剂和 市售的缓蚀剂的缓蚀性能进行测试,结果分别如表5、表6所示。The corrosion inhibitors prepared in Example 2-1 to Example 2-18, Comparative Example 2-1 to Comparative Example 2-6 and the commercial corrosion inhibitors were tested for their corrosion inhibition performance. The results are shown in Table 5, respectively. Table 6 shows.
其中,采用减压模拟静态金属试片失重法进行缓蚀性能测试。在500mL三口烧瓶中,加入250g用精制环烷酸调配的减线油腐蚀介质(酸值为11.3mg KOH/g)。加入试验浓度的缓蚀剂,震荡均匀。安装好减压蒸馏装置,在相对真空压力为-0.08MPa,温度为125±5℃下恒温30min,脱除腐蚀介质中的水分及挥发性组分。Among them, the decompression simulated static metal test piece weight loss method is used to test the corrosion inhibition performance. In a 500mL three-necked flask, add 250g of refined naphthenic acid to reduce the line oil corrosive medium (acid value 11.3mg KOH/g). Add the corrosion inhibitor of the test concentration and shake evenly. Install the vacuum distillation device, and keep the relative vacuum pressure of -0.08MPa and the temperature of 125±5℃ constant for 30 minutes to remove the moisture and volatile components in the corrosive medium.
将上述减压蒸馏装置的冷凝管竖立改为减压模拟试验装置。将事先清洗、准确称重后的20#碳钢试片浸泡于腐蚀介质中。调节相对真空压力为-0.08MPa,在不同温度下(240℃、360℃、480℃)保温6h后降温至100℃以下,停止试验。取出试片观察表面情况,并根据试片失重计算腐蚀速率V和缓蚀率I。计算公式如下:The vertical condenser tube of the aforementioned vacuum distillation device was changed to a vacuum simulation test device. Soak the 20# carbon steel test piece that has been cleaned and accurately weighed in the corrosive medium. Adjust the relative vacuum pressure to -0.08MPa, keep it at different temperatures (240°C, 360°C, 480°C) for 6 hours and then cool it down to below 100°C, stop the test. Take out the test piece to observe the surface condition, and calculate the corrosion rate V and the corrosion inhibition rate I according to the weight loss of the test piece. Calculated as follows:
I=(V 0-V)/V 0*100% I=(V 0 -V)/V 0 *100%
式中:V 0为未加缓蚀剂时金属的腐蚀速率,mm/a; Where: V 0 is the corrosion rate of metal without corrosion inhibitor, mm/a;
V为加缓蚀剂时金属的腐蚀速率,mm/a。V is the corrosion rate of metal when corrosion inhibitor is added, mm/a.
其中,腐蚀速率V的计算公式如下:Among them, the calculation formula of the corrosion rate V is as follows:
V=(87600*△W)/(S*t*ρ)V=(87600*△W)/(S*t*ρ)
式中:△W为试验前后试片的质量差,g;In the formula: △W is the poor quality of the test piece before and after the test, g;
S为试片的有效表面积,cm 2S is the effective surface area of the test piece, cm 2 ;
t为腐蚀试验时间,h;t is the corrosion test time, h;
ρ为腐蚀试片密度,碳钢以7.86g/cm 3计算。 ρ is the density of the corrosion test piece, and carbon steel is calculated at 7.86g/cm 3 .
表5腐蚀温度360℃下,不同加剂量下缓蚀剂的缓蚀率Table 5 Corrosion inhibition rate of corrosion inhibitor at different dosages at a corrosion temperature of 360℃
 To 缓蚀率(%)Corrosion inhibition rate (%)
加剂量Plus dose 5ppm5ppm 15ppm15ppm 30ppm30ppm 100ppm100ppm
实施例2-1Example 2-1 55.255.2 70.570.5 93.093.0 93.393.3
实施例2-2Example 2-2 61.861.8 81.081.0 95.895.8 97.297.2
实施例2-3Example 2-3 82.882.8 95.795.7 99.599.5 99.599.5
实施例2-4Example 2-4 72.672.6 87.487.4 91.591.5 92.492.4
实施例2-5Example 2-5 83.283.2 96.696.6 99.899.8 99.999.9
实施例2-6Example 2-6 64.564.5 77.077.0 80.580.5 81.481.4
实施例2-7Example 2-7 81.481.4 93.393.3 97.297.2 98.198.1
实施例2-8Example 2-8 70.070.0 81.681.6 90.590.5 90.690.6
实施例2-9Example 2-9 76.976.9 89.389.3 93.893.8 94.294.2
实施例2-10Example 2-10 79.779.7 91.491.4 95.095.0 95.395.3
实施例2-11Example 2-11 83.583.5 94.794.7 99.899.8 99.899.8
实施例2-12Example 2-12 83.683.6 94.594.5 98.598.5 98.598.5
实施例2-13Example 2-13 77.477.4 88.288.2 93.193.1 93.893.8
实施例2-14Example 2-14 78.878.8 87.087.0 93.693.6 93.993.9
实施例2-15Example 2-15 72.572.5 85.785.7 90.790.7 91.591.5
实施例2-16Example 2-16 76.376.3 86.886.8 92.692.6 93.393.3
实施例2-17Example 2-17 77.277.2 87.187.1 91.691.6 92.792.7
实施例2-18Example 2-18 78.278.2 89.189.1 94.794.7 95.095.0
对比例2-1Comparative example 2-1 20.820.8 35.935.9 59.759.7 67.867.8
对比例2-2Comparative example 2-2 60.860.8 71.371.3 82.982.9 83.183.1
对比例2-3Comparative example 2-3 24.224.2 45.145.1 47.647.6 48.148.1
对比例2-4Comparative example 2-4 25.625.6 48.348.3 49.249.2 49.149.1
对比例2-5Comparative example 2-5 34.234.2 56.856.8 57.757.7 58.358.3
对比例2-6Comparative example 2-6 19.419.4 31.831.8 54.354.3 66.266.2
市售含磷缓蚀剂Commercially available phosphorus-containing corrosion inhibitor 60.560.5 74.674.6 85.485.4 85.685.6
市售无磷缓蚀剂Commercially available non-phosphorus corrosion inhibitor 34.334.3 50.250.2 53.853.8 55.755.7
表6缓蚀剂加剂量为15ppm,不同腐蚀温度下的缓蚀率Table 6 The dosage of corrosion inhibitor is 15ppm, and the corrosion inhibition rate at different corrosion temperatures
Figure PCTCN2019100874-appb-000008
Figure PCTCN2019100874-appb-000008
Figure PCTCN2019100874-appb-000009
Figure PCTCN2019100874-appb-000009
其中,市售含磷缓蚀剂为潍坊密恩化工有限公司生产的MN-HSⅢ型高温缓蚀剂,市售无磷缓蚀剂为湖北本心科技生产的BXH-103型无磷高温缓蚀剂。Among them, the commercially available phosphorus-containing corrosion inhibitor is MN-HSⅢ type high temperature corrosion inhibitor produced by Weifang Mien Chemical Co., Ltd., and the commercially available non-phosphorus corrosion inhibitor is BXH-103 type phosphorus-free high temperature corrosion inhibitor produced by Hubei Benxin Technology Agent.
由表5可以看出,在腐蚀温度为360℃的条件下,市售含磷高温缓蚀剂的缓蚀效果明显优于无磷高温缓蚀剂,实施例2-2~实施例2-3、实施例2-5~实施例2-18所制备得到的高温缓蚀剂在同等加剂量的情况下均优于市售含磷高温缓蚀剂,特别是实施例2-3、实施例2-5、实施例2-11的缓蚀剂在加剂量为30ppm时的缓蚀率可达到99%以上,即使在加剂量为5ppm时,缓蚀率也可达到82%以上,说明实施例中的高温缓蚀剂在较低的加剂量下仍具有优异 的缓蚀性能。It can be seen from Table 5 that under the condition of a corrosion temperature of 360°C, the corrosion inhibition effect of the commercially available phosphorus-containing high-temperature corrosion inhibitor is significantly better than that of the non-phosphorus high-temperature corrosion inhibitor. Examples 2-2 to 2-3 , The high-temperature corrosion inhibitors prepared in Examples 2-5 to 2-18 are better than commercially available phosphorus-containing high-temperature corrosion inhibitors at the same dosage, especially in Examples 2-3 and 2 -5. The corrosion inhibition rate of the corrosion inhibitor of embodiment 2-11 can reach more than 99% when the dosage is 30ppm. Even when the dosage is 5ppm, the corrosion inhibition rate can reach more than 82%. The high temperature corrosion inhibitor has excellent corrosion inhibition performance at a lower dosage.
实施例2-1所制备的高温缓蚀剂在低加剂量的情况下缓蚀性能稍低于市售含磷缓蚀剂,是因为这实施例2-1所制备的高温缓蚀剂的有效组分含量较低,在相对高的加剂量的情况下其缓蚀性能也优于市售含磷缓蚀剂。The corrosion inhibition performance of the high temperature corrosion inhibitor prepared in Example 2-1 is slightly lower than that of commercially available phosphorus-containing corrosion inhibitors at low dosages, because the high temperature corrosion inhibitor prepared in Example 2-1 is effective The component content is relatively low, and its corrosion inhibition performance is also better than that of commercially available phosphorus-containing corrosion inhibitors at a relatively high dosage.
对比例2-3所制备的高温缓蚀剂效果较市售含磷和无磷缓蚀剂差,是因为对比例2-3中未加入芳香族多元酯,而芳香族多元酯是缓蚀剂中的最关键组分,其直接决定了高温缓蚀剂的性能。The effect of the high temperature corrosion inhibitor prepared in Comparative Example 2-3 is worse than that of commercially available phosphorus-containing and non-phosphorus corrosion inhibitors, because the aromatic polyester is not added in Comparative Example 2-3, and the aromatic polyester is a corrosion inhibitor It is the most critical component in the high temperature corrosion inhibitor, which directly determines the performance of high temperature corrosion inhibitor.
对比例2-1和对比例2-2所制备的高温缓蚀剂效果分别远低于实施例2-6和实施例2-9所制备的高温缓蚀剂,而与实施例2-6和实施例2-9不同之处在于对比例2-1和对比例2-2中不含烯烃-马来酸酐共聚物,这说明烯烃-马来酸酐共聚物在高温缓蚀剂中也起到了关键作用,即使向高温缓蚀剂中加入很少量的烯烃-马来酸酐共聚物(1wt%),高温缓蚀剂的效果也将有质的提升。此外,对比例2-1的缓蚀率在加剂量为30ppm时缓蚀率较低,且未达到饱和,而实施例2-6的缓蚀率在加剂量为30ppm时缓蚀率较高且已接近饱和,说明烯烃-马来酸酐共聚物的加入可大大降低高温缓蚀剂的使用量。The effects of the high-temperature corrosion inhibitors prepared in Comparative Example 2-1 and Comparative Example 2-2 are far lower than those of the high-temperature corrosion inhibitors prepared in Examples 2-6 and 2-9, respectively, and compared with those in Examples 2-6 and 2-6. The difference between Examples 2-9 is that Comparative Example 2-1 and Comparative Example 2-2 do not contain olefin-maleic anhydride copolymer, which shows that olefin-maleic anhydride copolymer also plays a key role in high temperature corrosion inhibitors. Function, even if a small amount of olefin-maleic anhydride copolymer (1wt%) is added to the high temperature corrosion inhibitor, the effect of the high temperature corrosion inhibitor will be qualitatively improved. In addition, the corrosion inhibition rate of Comparative Example 2-1 was lower when the dosage was 30ppm, and did not reach saturation, while the corrosion inhibition rate of Example 2-6 was higher when the dosage was 30ppm. It is close to saturation, indicating that the addition of olefin-maleic anhydride copolymer can greatly reduce the use of high temperature corrosion inhibitors.
对比例2-4所制备的高温缓蚀剂效果不如实施例2-1~实施例2-18所制备的高温缓蚀剂,是因为对比例2-4所用的缓蚀主剂为无羧基或羟基取代的芳香族一元酯,其不能与金属离子形成络合物,难以在金属表面吸附而形成稳定的保护膜。The high temperature corrosion inhibitor prepared in Comparative Example 2-4 is not as effective as the high temperature corrosion inhibitor prepared in Examples 2-1 to 2-18, because the main corrosion inhibitor used in Comparative Example 2-4 has no carboxyl group or Hydroxyl-substituted aromatic monobasic esters cannot form complexes with metal ions, and are difficult to adsorb on the metal surface to form a stable protective film.
对比例2-5所制备的高温缓蚀剂效果不如实施例2-1~实施例2-18所制备的高温缓蚀剂,是因为对比例2-5所用的缓蚀主剂芳香族多元酯中的酯基并非直接取代芳香族化合物上的氢原子,在成膜时会留有一定的空隙,降低的金属表面的覆盖率。The effect of the high-temperature corrosion inhibitor prepared in Comparative Example 2-5 is not as good as the high-temperature corrosion inhibitor prepared in Examples 2-1 to 2-18, because the main corrosion inhibitor used in Comparative Example 2-5 is the aromatic polyester The ester group in the aromatic compound does not directly replace the hydrogen atoms on the aromatic compound. There will be a certain gap during film formation, which reduces the coverage of the metal surface.
对比例2-6是以偏苯三酸三辛酯为高温缓蚀剂,在此加剂量的条件下其缓蚀效果与对比例2-1相差不大,不如实施例2-1~实施例2-18所制备的高温缓蚀剂。Comparative example 2-6 uses trioctyl trimellitate as high temperature corrosion inhibitor. Under the condition of this dosage, its corrosion inhibition effect is not much different from that of comparative example 2-1, which is not as good as that of Examples 2-1 to Examples. 2-18 prepared high temperature corrosion inhibitor.
实施例2-8所制备的高温缓蚀剂的效果明显不如实施例2-7所制备的高温缓蚀剂,这是因为实施例2-8所制备的高温缓蚀剂中不含油溶性纳米镁化合物,而在该体系高温缓蚀剂中油溶性纳米镁化合物与芳香族多元酯及烯烃-马来酸酐共聚物一定的互补作用,三者共同使用能够达到最佳的缓蚀效果。The effect of the high temperature corrosion inhibitor prepared in Example 2-8 is obviously inferior to that of the high temperature corrosion inhibitor prepared in Example 2-7, because the high temperature corrosion inhibitor prepared in Example 2-8 does not contain oil-soluble nano-magnesium In this system, the oil-soluble nano-magnesium compound, aromatic polyester and olefin-maleic anhydride copolymer have a certain complementary effect in the high-temperature corrosion inhibitor of the system. The use of the three together can achieve the best corrosion inhibition effect.
从表6中可以看出,随着腐蚀温度的升高,各种缓蚀剂的缓蚀率都有所下降,特别是市售无磷高温缓蚀剂最为明显,这是因为其有效组分在高温下易发生分解。而实施例2-1~实施例2-18所制备的高温缓蚀剂的缓蚀率随着温度升高稍有降低,其缓蚀率降低的程度要低于市售含磷高温缓蚀剂,这说明实施例制备的缓蚀剂具有优异的耐高温性能。It can be seen from Table 6 that with the increase of the corrosion temperature, the corrosion inhibition rate of various corrosion inhibitors has decreased, especially the commercially available non-phosphorus high temperature corrosion inhibitor is the most obvious, because of its effective components Prone to decomposition at high temperatures. However, the corrosion inhibition rate of the high temperature corrosion inhibitors prepared in Examples 2-1 to 2-18 decreases slightly with the increase of temperature, and the degree of reduction in the corrosion inhibition rate is lower than that of the commercially available phosphorus-containing high temperature corrosion inhibitors This indicates that the corrosion inhibitor prepared in the examples has excellent high temperature resistance.
综上所述,上述实施例制备的缓蚀剂具有加剂量低、效果好的优点,此外,上述实施例制备的缓蚀剂所用原料简单易得,工艺简单,成本低廉,并且上述实施例制备的缓蚀剂中不含磷、硫、氯等有害元素,在高温下具有良好化学稳定性,不会对后续加工过程中引起的催化剂中毒等不利影响,因此上述实施例制备的缓蚀剂具有广阔的应用前景。In summary, the corrosion inhibitor prepared in the above-mentioned embodiments has the advantages of low dosage and good effect. In addition, the raw materials used in the corrosion inhibitor prepared in the above-mentioned embodiments are simple and easy to obtain, the process is simple, and the cost is low. The corrosion inhibitor does not contain harmful elements such as phosphorus, sulfur, chlorine, and has good chemical stability at high temperatures, and will not adversely affect catalyst poisoning caused by subsequent processing. Therefore, the corrosion inhibitor prepared in the above embodiment has Broad application prospects.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本 领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several embodiments of the present invention, and the descriptions are more specific and detailed, but they should not be understood as limiting the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (20)

  1. 一种缓蚀剂,按质量百分比计,制备所述缓蚀剂的原料包括:A corrosion inhibitor, in terms of mass percentage, the raw materials for preparing the corrosion inhibitor include:
    芳香族多元酯                          25%~65%;Aromatic multi-esters 25%-65%;
    缓蚀助剂                              1%~40%;及Corrosion inhibitors 1%-40%; and
    有机溶剂                              20%~60%;Organic solvents 20%-60%;
    其中,所述芳香族多元酯选自芳香族多元酸酯及芳香族多元酚酯中的至少一种,所述缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,所述油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种。Wherein, the aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters, and the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds. One type, the oil-soluble magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
  2. 根据权利要求1所述的缓蚀剂,其特征在于,所述芳香族多元酯为单酯基取代的芳香族化合物,并且所述芳香族多元酯的其他取代位上存在羧基及羟基中的一种。The corrosion inhibitor of claim 1, wherein the aromatic polyester is an aromatic compound substituted by a monoester group, and one of a carboxyl group and a hydroxyl group is present at other substitution positions of the aromatic polyester Kind.
  3. 根据权利要求1所述的缓蚀剂,其特征在于,所述芳香族多元酯为至少两个酯基取代的芳香族化合物。The corrosion inhibitor of claim 1, wherein the aromatic polyester is an aromatic compound substituted with at least two ester groups.
  4. 根据权利要求2或3所述的缓蚀剂,其特征在于,所述芳香族多元酯的母体选自苯、萘、联苯、芘、蒽、菲及苝中的至少一种。The corrosion inhibitor according to claim 2 or 3, wherein the parent of the aromatic polyester is selected from at least one of benzene, naphthalene, biphenyl, pyrene, anthracene, phenanthrene and perylene.
  5. 根据权利要求1~3任一项所述的缓蚀剂,其特征在于,所述芳香族多元酯为芳香族多元酸酯,制备所述芳香族多元酸酯的原料包括芳香族多元酸及脂肪族化合物,所述芳香族多元酸选自苯二甲酸、苯三甲酸、苯四甲酸、苯六甲酸、萘二甲酸、萘四甲酸、联苯四甲酸、苝四甲酸、邻苯二甲酸酐、均苯四甲酸二酐、偏苯三酸酐、萘二甲酸酐、萘四甲酸酐、联苯四甲酸二酐、双酚A型二酐、二苯甲酮四酸二酐、二苯醚四酸二酐及苝四甲酸二酐中的至少一种,所述脂肪族化合物为碳链长度为4~12的脂肪醇。The corrosion inhibitor according to any one of claims 1 to 3, wherein the aromatic polybasic ester is an aromatic polybasic acid ester, and the raw materials for preparing the aromatic polybasic acid ester include aromatic polybasic acids and fatty acids. Family compound, the aromatic polybasic acid is selected from the group consisting of phthalic acid, trimellitic acid, pyromellitic acid, mellitic acid, naphthalene dicarboxylic acid, naphthalene tetracarboxylic acid, biphenyl tetracarboxylic acid, perylene tetracarboxylic acid, phthalic anhydride, Pyromellitic dianhydride, trimellitic anhydride, naphthalene dicarboxylic anhydride, naphthalene tetracarboxylic anhydride, biphenyl tetracarboxylic dianhydride, bisphenol A dianhydride, benzophenone tetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride and At least one of perylene tetracarboxylic dianhydride, and the aliphatic compound is a fatty alcohol with a carbon chain length of 4-12.
  6. 根据权利要求1~3任一项所述的缓蚀剂,其特征在于,所述芳香族多元酯为芳香族多元酸酯,制备所述芳香族多元酸酯的原料包括芳香族多元酸及脂肪族化合物,所述芳香族多元酸选自苯二甲酸、苯三甲酸、苯四甲酸、苯六甲酸、萘二甲酸、萘四甲酸、联苯四甲酸、苝四甲酸、邻苯二甲酸酐、均苯四甲酸二酐、偏苯三酸酐、萘二甲酸酐、萘四甲酸酐、联苯四甲酸二酐、双酚A型二酐、二苯甲酮四酸二酐、二苯醚四酸二酐及苝四甲酸二酐中的至少一种,所述脂肪族化合物为碳链长度为4~12的不饱和烯烃。The corrosion inhibitor according to any one of claims 1 to 3, wherein the aromatic polybasic ester is an aromatic polybasic acid ester, and the raw materials for preparing the aromatic polybasic acid ester include aromatic polybasic acids and fatty acids. Family compound, the aromatic polybasic acid is selected from the group consisting of phthalic acid, trimellitic acid, pyromellitic acid, mellitic acid, naphthalene dicarboxylic acid, naphthalene tetracarboxylic acid, biphenyl tetracarboxylic acid, perylene tetracarboxylic acid, phthalic anhydride, Pyromellitic dianhydride, trimellitic anhydride, naphthalene dicarboxylic anhydride, naphthalene tetracarboxylic anhydride, biphenyl tetracarboxylic dianhydride, bisphenol A dianhydride, benzophenone tetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride and At least one of perylene tetracarboxylic dianhydride, and the aliphatic compound is an unsaturated olefin with a carbon chain length of 4-12.
  7. 根据权利要求1~3任一项所述的缓蚀剂,其特征在于,所述芳香族化合物为芳香族多元酚酯,制备所述芳香族多元酚酯的原料包括含多个羟基的芳香族物质及脂肪酸,所述含多个羟基的芳香族物质选自苯二酚、苯三酚、苯六酚、萘二酚、萘三酚、联苯二酚及联苯三酚中的至少一种,所述脂肪酸的碳链长度为4~12。The corrosion inhibitor according to any one of claims 1 to 3, wherein the aromatic compound is an aromatic polyphenol ester, and the raw material for preparing the aromatic polyphenol ester includes an aromatic compound containing multiple hydroxyl groups. Substances and fatty acids, the aromatic substance containing multiple hydroxyl groups is selected from at least one of benzenediol, benzenetriol, benzenehexaol, naphthalenediol, naphthalenetriol, biphenyldiol and biphenyltriol , The carbon chain length of the fatty acid is 4-12.
  8. 根据权利要求1~3任一项所述的缓蚀剂,其特征在于,所述芳香族化合物为芳香族多元酚酯,制备所述芳香族多元酚酯的原料包括含多个羟基的芳香族物质及脂肪酸酐,所述含多个羟基的芳香族物质选自苯二酚、苯三酚、苯六酚、萘二酚、萘三酚、联苯二酚及联苯三酚中的至少一种。The corrosion inhibitor according to any one of claims 1 to 3, wherein the aromatic compound is an aromatic polyphenol ester, and the raw material for preparing the aromatic polyphenol ester includes an aromatic compound containing multiple hydroxyl groups. Substances and fatty acid anhydrides, the aromatic substances containing multiple hydroxyl groups are selected from at least one of benzenediol, benzenetriol, benzenehexaol, naphthalenediol, naphthalenetriol, biphenyldiol, and biphenyltriol Kind.
  9. 根据权利要求1所述的缓蚀剂,其特征在于,所述缓蚀助剂为所述烯烃-马来酸酐共聚物,制备所述缓蚀剂的原料中,所述烯烃-马来酸酐共聚物的质量百分比为1%~20%。The corrosion inhibitor of claim 1, wherein the corrosion inhibitor is the olefin-maleic anhydride copolymer, and in the raw material for preparing the corrosion inhibitor, the olefin-maleic anhydride copolymer is The mass percentage of the substance is 1%-20%.
  10. 根据权利要求1所述的缓蚀剂,其特征在于,所述缓蚀助剂为所述烯烃-马来酸酐共聚物和所述油溶性镁化合物的混合物,制备所述缓蚀剂的原料中,所述烯烃-马来酸酐共聚物的质量百分比为1%~20%,所述油溶性镁化合物的质量百分比不超过20%。The corrosion inhibitor according to claim 1, wherein the corrosion inhibitor is a mixture of the olefin-maleic anhydride copolymer and the oil-soluble magnesium compound, and is used in the raw material for preparing the corrosion inhibitor. The mass percentage of the olefin-maleic anhydride copolymer is 1%-20%, and the mass percentage of the oil-soluble magnesium compound does not exceed 20%.
  11. 根据权利要求1或10所述的缓蚀剂,其特征在于,所述油溶性镁化合物选自脂肪酸改性的纳米氧化镁、脂肪酸改性的纳米氢氧化镁、磺酸改性的纳米氢氧化镁及磺酸改性的纳米氧化镁中的至少一种,所述磺酸选自烷基磺酸及烷基苯磺酸中的一种。The corrosion inhibitor according to claim 1 or 10, wherein the oil-soluble magnesium compound is selected from the group consisting of fatty acid-modified nano-magnesium oxide, fatty acid-modified nano-magnesium hydroxide, and sulfonic acid-modified nano-hydroxide At least one of magnesium and sulfonic acid-modified nano-magnesium oxide, and the sulfonic acid is selected from one of alkyl sulfonic acid and alkyl benzene sulfonic acid.
  12. 根据权利要求1、9或10所述的缓蚀剂,其特征在于,制备所述烯烃-马来酸酐共聚物的原料包括烯烃和马来酸酐,所述烯烃选自碳链长度为8~32的α-烯烃、苯乙烯及苯乙烯衍生物中的至少一种。The corrosion inhibitor according to claim 1, 9, or 10, wherein the raw materials for preparing the olefin-maleic anhydride copolymer include olefins and maleic anhydride, and the olefins are selected from carbon chain lengths of 8 to 32 At least one of α-olefins, styrene and styrene derivatives.
  13. 根据权利要求12所述的缓蚀剂,其特征在于,所述烯烃-马来酸酐共聚物选自辛烯-1烯烃、苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物、碳链长度为14~18的α-烯烃、甲基苯乙烯与马来酸酐反应得到的烯烃-马来酸酐共聚物、碳链长度为18~22的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物及碳链长度为24~32的α-烯烃与马来酸酐反应得到的烯烃-马来酸酐共聚物中的一种。The corrosion inhibitor according to claim 12, wherein the olefin-maleic anhydride copolymer is selected from the group consisting of octene-1 olefin, olefin-maleic anhydride copolymer obtained by the reaction of styrene and maleic anhydride, carbon Alpha-olefins with a chain length of 14-18, olefin-maleic anhydride copolymers obtained by the reaction of methyl styrene and maleic anhydride, olefins obtained by the reaction of α-olefins with a carbon chain length of 18-22 and maleic anhydride- One of maleic anhydride copolymers and olefin-maleic anhydride copolymers obtained by reacting an α-olefin with a carbon chain length of 24-32 and maleic anhydride.
  14. 一种缓蚀剂的制备方法,包括如下步骤:A preparation method of a corrosion inhibitor includes the following steps:
    按质量百分比计,称取如下原料:芳香族多元酯25%~65%、缓蚀助剂1%~40%及有机溶剂20%~60%,其中,所述芳香族多元酯选自芳香族多元酸酯及芳香族多元酚酯中的至少一种,所述缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,所述油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种;及In terms of mass percentage, weigh the following raw materials: aromatic polyester 25%-65%, corrosion inhibitor 1%-40%, and organic solvent 20%-60%, wherein the aromatic polyester is selected from aromatics At least one of polybasic acid esters and aromatic polyphenol esters, the corrosion inhibitor is selected from at least one of olefin-maleic anhydride copolymers and oil-soluble magnesium compounds, and the oil-soluble magnesium compounds are selected from oils At least one of soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide; and
    将所述芳香族多元酯、所述缓蚀助剂及所述有机溶剂混合,得到缓蚀剂。The aromatic polyester, the corrosion inhibitor and the organic solvent are mixed to obtain a corrosion inhibitor.
  15. 根据权利要求14所述的缓蚀剂的制备方法,其特征在于,所述芳香族多元酸酯的制备过程包括:在氮气保护下,将摩尔比为1:1~1:6的芳香族多元酸和脂肪醇在80℃~220℃下反应3h~12h,得到芳香族多元酸酯。The method for preparing a corrosion inhibitor according to claim 14, wherein the preparation process of the aromatic polybasic acid ester comprises: under the protection of nitrogen, the molar ratio of the aromatic polybasic acid is 1:1 to 1:6. Acid and fatty alcohol react at 80℃~220℃ for 3h~12h to obtain aromatic polybasic acid ester.
  16. 根据权利要求14所述的缓蚀剂的制备方法,其特征在于,所述芳香族多元酸酯的制备过程包括:以摩尔比为1:1~1:6的芳香族多元酸和不饱和烯烃为原料,磺酸型介孔分子筛为催化剂,在氮气保护下,80℃~160℃下,0.1MPa~2MPa的反应压力下,进行加成反应6h~24h,得到芳香族多元酸酯。The preparation method of the corrosion inhibitor according to claim 14, wherein the preparation process of the aromatic polybasic acid ester comprises: the aromatic polybasic acid and the unsaturated olefin in a molar ratio of 1:1 to 1:6 As the raw material, the sulfonic acid type mesoporous molecular sieve is used as the catalyst. Under the protection of nitrogen, the addition reaction is carried out at 80℃~160℃ and the reaction pressure of 0.1MPa~2MPa for 6h-24h to obtain the aromatic polybasic acid ester.
  17. 一种抑制油品中环烷酸腐蚀的方法,包括:向所述油品中加入缓蚀剂,按质量百分比计,制备所述缓蚀剂的原料包括:芳香族多元酯25%~65%、缓蚀助剂1%~40%;及有机溶剂20%~60%;其中,所述芳香族多元酯选自芳香族多元酸酯及芳香族多元酚酯中的至少一种,所述缓蚀助剂选自烯烃-马来酸酐共聚物及油溶性镁化合物中的至少一种,所述油溶性镁化合物选自油溶性纳米氧化镁及油溶性纳米氢氧化镁中的至少一种。A method for inhibiting the corrosion of naphthenic acid in an oil product, comprising: adding a corrosion inhibitor to the oil product, and the raw materials for preparing the corrosion inhibitor include: 25%-65% of aromatic polyesters, by mass percentage, Corrosion inhibitor 1%-40%; and organic solvent 20%-60%; wherein, the aromatic polyester is selected from at least one of aromatic polybasic acid esters and aromatic polyphenol esters, and the corrosion inhibitor The auxiliary agent is selected from at least one of olefin-maleic anhydride copolymer and oil-soluble magnesium compound, and the oil-soluble magnesium compound is selected from at least one of oil-soluble nano-magnesium oxide and oil-soluble nano-magnesium hydroxide.
  18. 根据权利要求17所述的抑制油品中环烷酸腐蚀的方法,其特征在于,所述向所述油品中加入缓蚀剂的步骤中,所述缓蚀剂的添加量为所述油品质量的5ppm~1000ppm。The method for inhibiting naphthenic acid corrosion in oil products according to claim 17, wherein in the step of adding a corrosion inhibitor to the oil product, the amount of the corrosion inhibitor added is the oil product 5ppm~1000ppm of mass.
  19. 根据权利要求18所述的抑制油品中环烷酸腐蚀的方法,其特征在于,所述向所述油品中加入缓蚀剂的步骤中,所述缓蚀剂的添加量为所述油品质量的7ppm~30ppm。The method for inhibiting naphthenic acid corrosion in oil products according to claim 18, characterized in that, in the step of adding a corrosion inhibitor to the oil product, the amount of the corrosion inhibitor added is the oil product 7ppm~30ppm of mass.
  20. 根据权利要求17所述的抑制油品中环烷酸腐蚀的方法,其特征在于,所述向油品中加入缓蚀剂的步骤中,所述油品的处理温度为240℃~480℃。The method for inhibiting naphthenic acid corrosion in oil products according to claim 17, characterized in that in the step of adding corrosion inhibitors to the oil products, the processing temperature of the oil products is 240°C to 480°C.
PCT/CN2019/100874 2019-08-15 2019-08-15 Corrosion inhibitor and preparation method therefor, and method for inhibiting naphthenic acid corrosion in oil WO2021026921A1 (en)

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