WO2021024488A1 - Punching device - Google Patents

Punching device Download PDF

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Publication number
WO2021024488A1
WO2021024488A1 PCT/JP2019/031509 JP2019031509W WO2021024488A1 WO 2021024488 A1 WO2021024488 A1 WO 2021024488A1 JP 2019031509 W JP2019031509 W JP 2019031509W WO 2021024488 A1 WO2021024488 A1 WO 2021024488A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
feeding
punching device
delivery
support frame
Prior art date
Application number
PCT/JP2019/031509
Other languages
French (fr)
Japanese (ja)
Inventor
学 冨樫
Original Assignee
有限会社冨樫製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 有限会社冨樫製作所 filed Critical 有限会社冨樫製作所
Priority to PCT/JP2019/031509 priority Critical patent/WO2021024488A1/en
Priority to JP2020544307A priority patent/JP6792311B1/en
Publication of WO2021024488A1 publication Critical patent/WO2021024488A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/24Perforating by needles or pins

Definitions

  • the present invention relates to a punching device for drilling a plurality of punch holes in a work piece such as leather of a vehicle seat, and in particular, a piece of sheet-shaped work piece without using a paper roll material for transportation.
  • the present invention relates to a punching device for drilling a precise punch hole in a work piece with high position accuracy while moving in the feeding direction.
  • FIG. 6A is a cross-sectional view illustrating the punching device 100.
  • FIG. 6B is a perspective view illustrating the transport mechanism of the punching device 100.
  • the punching device 100 mainly includes a plurality of punching portions 102 for punching a sheet-shaped workpiece 101, an upper die set 103 and a backing plate 104, and a lower die.
  • the die plate portion 105 is provided, and an elevating portion 106 that is sandwiched between the upper mold and the lower mold and raises and lowers the punch portion 102.
  • the die plate portion 105 has a die plate 108 and a backing plate 109 having an opening 107 into which the lowered punch portion 102 is inserted.
  • the elevating portion 106 has a punch holder 110 that holds a plurality of punch portions 102, and a stripper plate 112 that is attached to the punch holder 110 via a spring 111.
  • the transport table 113 is provided on the upper part of the die plate portion 105, and the workpiece 101 is supported on the upper surface of the transfer table 113.
  • Servo motors 114 and 115 are arranged on the transport base 113 as a drive source thereof, and the transport base 113 can move at least in any of the vertical direction, the horizontal direction, and the oblique direction.
  • the workpiece 101 is fixed to the edge of the transport table 113 via a clamp 116, and moves together with the transport table 113 to perforate punch holes having various characters and patterns in the workpiece 101. (See, for example, Patent Document 1).
  • the punching device 100 by freely moving the transport table 113 by the servomotors 114 and 115, the workpiece 101 fixed to the upper surface of the transfer table 113 can also be moved together. .. Then, as the workpiece 101 moves, punch holes having various characters and patterns are formed in the workpiece 101.
  • the punching device 100 after forming a punch hole of a desired design in one workpiece 101, when punching a punch hole of a desired design in the next workpiece 101, After removing the processed workpiece 101 from the transport table 113, it is necessary to install the next unprocessed workpiece 101 on the transport table 113. That is, in the punching device 100, it is necessary to remove the workpiece 101 from the transport table 113 and install it on the transport table 113, which causes a problem that the work efficiency is poor and it is not suitable for mass productivity.
  • a device that continuously conveys a work piece to a work area of the punching device and punches a punch hole in the work piece 101 is known.
  • a paper roll material for transportation which is wound in a roll shape, is required.
  • the punch hole is also formed in the paper roll material located on the lower surface of the workpiece 101.
  • the paper roll material can be used only once and is discarded, which causes a problem that the manufacturing cost is deteriorated and there is room for improvement in terms of the environment.
  • the present invention has been made in view of the above circumstances, and the position accuracy of the work piece while moving the individual sheet-like work piece in the feeding direction without using a paper roll material for transportation. It provides a punching device for drilling well-precision punch holes.
  • a mounting portion on which a work piece is placed a transport mechanism for transporting the work piece on the above-mentioned placed part in a feeding direction, and a plurality of punches on the work piece. It has a punch mechanism for drilling holes and a control unit for controlling the transport mechanism, and the transport mechanism feeds the work piece in the feed direction and feeds the workpiece from the processing region of the punch mechanism.
  • a position detection sensor that is arranged on the rear side of the second delivery unit in the delivery direction and detects the position of the workpiece, and the control unit detects from the position detection sensor.
  • the second feeding portion is raised with respect to the previously described placement portion, and when the workpiece is conveyed below the second feeding portion, the second feeding portion is moved forward. It is characterized in that it is lowered with respect to the description portion.
  • the transport mechanism supports a second drive mechanism that intermittently rotates the second delivery portion, and at least the second delivery portion and the second drive mechanism.
  • a second support frame body and a movable mechanism for moving the second support frame body are provided, and the second feeding portion previously describes the workpiece in a direction intersecting the feeding direction.
  • the control unit has a second rotary roller that pushes the work piece toward the portion side and feeds the workpiece in the delivery direction while rotating, and the control unit is of the second rotary type via the movable mechanism. It is characterized in that the roller is raised with respect to the previously described resting portion and the second rotary roller is lowered with respect to the previously described resting portion.
  • the second support frame body supports the second rotary roller on one end side in the longitudinal direction thereof, and has a rotation shaft on the other end side in the longitudinal direction thereof.
  • the movable mechanism rotates the second support frame body with the rotation axis as a fulcrum, and the second rotary roller is placed on the above-mentioned mounting portion. It is characterized in that it rises with respect to the above and the second rotary roller descends with respect to the previously described resting portion.
  • the movable mechanism has a receiving plate arranged on the second support frame body and an expansion / contraction member that comes into contact with the receiving plate when the receiving plate is extended, and the control unit has the control unit.
  • the punching device of the present invention is characterized in that a weight is arranged on one end side of the second support frame body.
  • the transport mechanism supports a first drive mechanism that intermittently rotates the first delivery portion, and at least the first delivery portion and the first drive mechanism.
  • a first support frame body is provided, and the first feeding portion presses the workpiece toward the previously described placing portion in a direction intersecting the feeding direction, and rotates the workpiece while rotating. It has a first rotary roller that feeds an object in the delivery direction, and the control unit has the first rotary roller and the first rotary roller via the first control mechanism and the second control mechanism. It is characterized in that the second rotary roller is intermittently rotated in the same direction at the same timing.
  • the punch mechanism forms a punch portion for holding a plurality of pins for punching the punch holes in the workpiece and a plurality of small holes for receiving the lower end sides of the plurality of pins. It is characterized in that the pin receiving plate portion is provided, and the upper surface of the pin receiving plate portion has substantially the same height as the upper surface of the above-mentioned mounting portion.
  • the workpiece is in the form of a sheet of individual pieces, and at least in the longitudinal direction thereof, the distance between the first feeding portion and the second feeding portion is longer than the separation distance. It is characterized by.
  • the punching device of the present invention has a transport mechanism for transporting the workpiece on the upper surface of the mounting portion in the feeding direction, a punch mechanism for drilling a plurality of punch holes in the workpiece, and a control unit for controlling the transport mechanism. And have.
  • the transport mechanism includes first and second feed units that transport the workpiece in the feed direction, and a position detection sensor that detects the position of the workpiece, and the control unit is a position detection sensor. In response to the detection signal from, the second feeding portion is raised, and when the workpiece is conveyed below the second feeding portion, the second feeding portion is lowered.
  • the workpiece moves on the upper surface of the mounting portion via the first and second feeding portions, so that the paper roll material for transportation, which is required in the conventional punching device, becomes unnecessary. , The manufacturing cost can be significantly reduced. Further, by eliminating the need for the paper roll material, an environmentally friendly punching device can be realized.
  • the transport mechanism has a second drive mechanism that intermittently rotates the second feed portion, and a second support that supports at least the second feed portion and the second drive mechanism. It includes a frame body and a movable mechanism for moving the second support frame body.
  • the second feeding portion has a second rotary roller that presses the workpiece toward the mounting portion in a direction intersecting the feeding direction and feeds the workpiece in the feeding direction while rotating.
  • the control unit raises the second rotary roller with respect to the mounting portion and lowers the second rotary roller with respect to the mounting portion via the movable mechanism.
  • the second support frame body supports the second rotary roller on one end side in the longitudinal direction thereof and has a rotation shaft on the other end side in the longitudinal direction thereof.
  • the movable mechanism lifts one end side of the second support frame body, so that the second support frame body rotates about the rotation axis as a fulcrum.
  • the second support frame is rotated by a rotating shaft via a movable mechanism, so that the second rotary roller rises with respect to the mounting portion, and the second rotary roller is raised. It can descend with respect to the mounting part.
  • the movable mechanism has a receiving plate arranged on the second support frame and an elastic member that comes into contact with the receiving plate when the punching device is extended.
  • the control unit can lift one end side of the second support frame via the receiving plate by extending the shaft portion of the telescopic member in response to the detection signal from the position detection sensor.
  • a weight is arranged on one end side of the second support frame body.
  • the second rotary roller presses the work piece by using the weight of the second rotary roller or the like, but by further attaching a weight to the second support frame, the pressing force is described. Can be adjusted. As a result, the second rotary roller reliably conveys the workpiece in the delivery direction, and prevents the workpiece from loosening, twisting, or leaning during movement.
  • the transport mechanism includes a first drive mechanism that intermittently rotates the first feed portion, and a first support that supports at least the first feed portion and the first drive mechanism. It is equipped with a frame. Then, the first feeding portion presses the workpiece toward the mounting portion side in a direction intersecting the feeding direction, and at the same time, the first rotary roller that feeds the workpiece in the feeding direction while rotating. Has. With this structure, the control unit intermittently rotates the first rotary roller and the second rotary roller in the same direction at the same timing via the first drive mechanism and the second drive mechanism. Let me. As a result, the work piece is surely fed out in a certain amount in the feeding direction, so that the work piece is prevented from loosening, twisting, or leaning during movement.
  • the punch mechanism is a pin receiver in which a punch portion for holding a plurality of pins for punching punch holes in a workpiece and a plurality of small holes for receiving the lower end sides of the plurality of pins are formed. It has a plate part and. The upper surface of the pin receiving plate portion has substantially the same height as the upper surface of the mounting portion. This structure prevents the workpiece from loosening, twisting, or leaning as it passes through the machined area of the punching mechanism.
  • the workpiece is in the form of a sheet of individual pieces, and is longer than the separation distance of the first and second feeding portions at least in the longitudinal direction thereof.
  • the vertical direction indicates the height direction of the punching device 10
  • the horizontal direction indicates the horizontal width direction when the punching device 10 is viewed from the front
  • the front-rear direction indicates the depth direction of the punching device 10.
  • the front-rear direction is the direction in which the workpiece 11 (see FIG. 5B) is delivered
  • the left-right direction is the direction orthogonal to the delivery direction.
  • the front side of the workpiece 11 in the feeding direction (back side of the paper surface) indicates the back side of the punching device 10
  • the rear side of the workpiece 11 in the feeding direction front side of the punching device 10. Shows the side. That is, as shown by the arrow 17, the workpiece 11 is conveyed from the front side to the back side of the punching device 10.
  • FIG. 1A is a perspective view illustrating the punching device 10 of the present embodiment.
  • FIG. 1B is a block diagram illustrating the punching device 10 of the present embodiment.
  • the punching device 10 mainly feeds a mounting portion 12 on which the workpiece 11 is placed on the upper surface thereof and a workpiece 11 on the upper surface of the mounting portion 12 (paper surface).
  • a transport mechanism 13 that moves in the front-rear direction
  • a die set 14 that supports the mounting portion 12, the transport mechanism 13, and the like
  • a punch hole 51 (FIG. 5 (B))
  • a control unit 16 (see FIG. 1B) that controls the operation of the punching device 10.
  • the work piece 11 is a sheet-like material made of leather such as metal, resin, wood, genuine leather, paper, or cloth, and is, for example, leather, synthetic resin, or cloth used for a vehicle seat.
  • the work piece 11 is, for example, a sheet material having a width of 500 mm, a length of 1000 mm, and a thickness of about 1 mm. Then, the workpiece 11 is placed on the upper surface of the mounting portion 12 by a worker or a carry-in device (not shown) from the front side of the punching device 10, and is directed from the front side to the back side of the punching device 10. It is conveyed via the conveying mechanism 13.
  • the workpiece 11 intermittently moves on the upper surface of the mounting portion 12 of the punching device 10 in the feeding direction via the transport mechanism 13. Then, a plurality of punch holes 51 (see FIG. 5B) are drilled in the workpiece 11 via the punch mechanism 15 during the movement. After that, the processed work piece 11 is recovered from the upper surface of the mounting portion 12 by a worker, a recovery device (not shown), or the like at the back side of the punching device 10.
  • a belt conveyor is used as the carry-in device and the recovery device, and the items are conveyed by the transfer mechanism 13. The front and rear workpieces 11 can be conveyed.
  • the die set 14 is fixed, for example, on a holster (not shown) of a known servo press device (not shown) that raises and lowers the punch portion 15A of the punch mechanism 15 in a state where the horizontal direction and the like are positioned.
  • the die set 14 supports the mounting portion 12, the transport mechanism 13, the pin receiving plate portion 15B of the punch mechanism 15 (see FIG. 2A), and the like.
  • the punch portion 15A of the punch mechanism 15 repeats an ascending / descending operation with respect to the die set 14 using the servo press device as a drive source while being guided by four guide pins 15D arranged on the upper surface of the die set 14. ..
  • a personal computer is used as the control unit 16, and the first and second drive mechanisms 21 and 22 and the first and second drive mechanisms 21 and 22 that drive the first and second delivery units 13A and 13B are used. It controls the movable mechanism 23 that rotates the delivery unit 13B of 2. Then, the storage unit 16A of the control unit 16 stores, for example, the design data drawn on the workpiece 11.
  • the design data is, for example, raster data in which processing conditions are set by the punching device 10.
  • the input unit 16B is composed of a keyboard, a mouse, and the like connected to a personal computer.
  • the punch portion 15A (see FIG. 1 (A)) of the punch mechanism 15 repeats an ascending / descending operation using a servo press device (not shown).
  • the control unit 16 drives the first and second drive mechanisms 21 and 22 in accordance with the timing of the ascending / descending operation of the servo press device via the timer 16C, and intermittently interrupts the first and second delivery units 13A and 13B. Rotate. Then, the control unit 16 appropriately raises and lowers the second delivery unit 13B with respect to the upper surface of the mounting unit 12 via the movable mechanism 23 in response to the detection signal from the position detection sensor 24.
  • control unit 16 moves the first and second drive mechanisms 21 and 22 and the movable mechanism 23 in accordance with the timing of the ascending / descending operation of the servo press device via the timer 16C to be processed.
  • the punch hole 51 (see FIG. 5B) can be drilled in the workpiece 11 with high positional accuracy.
  • FIG. 2A is a perspective view illustrating a state in which the mounting portion 12 and the transport mechanism 13 of the punching device 10 (see FIG. 1A) of the present embodiment are viewed from above.
  • FIG. 2B is a perspective view illustrating a state in which the mounting portion 12 and the transport mechanism 13 of the punching device 10 of the present embodiment are viewed from below.
  • the mounting portion 12 has a first mounting portion 12A arranged on the front side of the punching device 10 and a second mounting portion 12A arranged on the back side of the punching device 10. It has a rest portion 12B and.
  • the first and second mounting portions 12A and 12B are arranged along the feeding direction of the workpiece 11 (see FIG. 5B), and the first mounting portion 12A and the second mounting portion 12A and the second mounting portion are arranged.
  • a processing region 15C of the punch mechanism 15 (see FIG. 1A) is provided between the 12B and the punch mechanism 15.
  • a plurality of pin receiving plate portions 15B of the punch mechanism 15 are arranged in the processing region 15C.
  • the first and second mounting portions 12A and 12B are fixed to the die set 14 via the pedestal portion 14A of the die set 14 (see FIG. 1A), respectively.
  • the second mounting portion 12B has a shape in which the back side of the punching device 10 is inclined diagonally downward from the second feeding portion 13B.
  • the transport mechanism 13 mainly includes a first delivery portion 13A and a second delivery portion 13B that move the workpiece 11 on the upper surfaces of the first and second mounting portions 12A and 12B in the delivery direction.
  • the first and second drive mechanisms 21 and 22 that intermittently rotate the first delivery portion 13A and the second delivery portion 13B, and the movable mechanism 23 that mechanically raises and lowers the second delivery portion 13B.
  • a position detection sensor 24 (see FIG. 3C) that detects the position of the workpiece 11, a first support frame 25 that supports the first delivery unit 13A and the first drive mechanism 21, and a second support frame body 25. It has a delivery portion 13B and a second support frame body 26 for supporting the second drive mechanism 22.
  • the first feeding portion 13A is, for example, a cylindrical first rotary roller, and silicon rubber is arranged around an iron core serving as a rotating shaft 27 (see FIG. 2B). Then, in a state where the workpiece 11 is not mounted on the upper surface of the first mounting portion 12A, the first feeding portion 13A is due to the weight of the first feeding portion 13A and the first support frame body 25. It is in contact with the upper surface of the first mounting portion 12A and is arranged over the width direction (horizontal direction) of the first mounting portion 12A.
  • first delivery portion 13A is rotatably supported by the first support frame body 25 arranged on both the left and right sides of the first mounting portion 12A via the rotation shaft 27. There is. Then, one end side of the rotation shaft 27 of the first delivery portion 13A is connected to the gear portion 21B of the first drive mechanism 21 and intermittently rotates in accordance with the timing of the ascending / descending operation of the servo press device.
  • the first feeding portion 13A sandwiches the workpiece 11 between the first feeding portion 13A and the upper surface of the first mounting portion 12A, for example, by a manual operation of grasping and lifting the support rod portion 25C
  • the first The delivery portion 13A of 1 rises apart from the upper surface of the first mounting portion 12A.
  • the first feeding portion 13A descends to the upper surface of the workpiece 11 by the above manual operation, and the workpiece 11 is placed on the first loading portion 11 by utilizing the weight of the first feeding portion 13A or the like. Press toward the upper surface of the portion 12A.
  • the first delivery unit 13A rotates the work piece 11 in a pressed state to convey the work piece 11 in the delivery direction.
  • the first feeding portion 13A moves up and down with respect to the upper surface of the first mounting portion 12A, so that the workpiece 11 of various thicknesses can be easily sandwiched between the first mounting portion 12A. be able to.
  • the second feeding portion 13B is, for example, a cylindrical second rotary roller, and silicon rubber is arranged around an iron core serving as a rotating shaft 28 (see FIG. 2B).
  • the second feeding portion 13B is due to the weight of the second feeding portion 13B and the second support frame body 26. It comes into contact with the upper surface of the second mounting portion 12B and is arranged over the lateral width direction (left-right direction) of the second mounting portion 12B.
  • the second delivery portion 13B is rotatably supported by a second support frame body 26 arranged on both left and right sides of the second mounting portion 12B via the rotation shaft 28. There is. Then, one end side of the rotation shaft 28 of the second delivery portion 13B is connected to the gear portion 22B of the second drive mechanism 22, and is intermittently rotated in accordance with the timing of the ascending / descending operation of the servo press device.
  • the second feeding portion 12B of the second mounting portion 12B via the movable mechanism 23. It rises away from the top surface. After that, the second feeding portion 13B descends via the movable mechanism 23, and presses the workpiece 11 toward the upper surface of the second mounting portion 12B by utilizing the weight of the second feeding portion 13B or the like. To do. Then, the second feeding portion 13B rotates while pressing the workpiece 11 to convey the workpiece 11 in the feeding direction. The second feeding portion 13B moves up and down with respect to the upper surface of the second mounting portion 12B, so that the workpiece 11 of various thicknesses can be easily sandwiched between the second mounting portion 12B. be able to.
  • the first drive mechanism 21 mainly has a servomotor 21A and a gear portion 21B that transmits the driving force of the servomotor 21A to the rotating shaft 27 of the first delivery portion 13A.
  • the servomotor 21A is controlled by the control unit 16 and is driven in accordance with the timing of the ascending / descending operation of the servo press device.
  • the second drive mechanism 22 mainly has a servomotor 22A and a gear portion 22B that transmits the driving force of the servomotor 22A to the rotating shaft 28 of the second delivery portion 13B.
  • the servomotor 22A is controlled by the control unit 16 and is driven in accordance with the timing of the ascending / descending operation of the servo press device.
  • the control unit 16 synchronously operates the servomotors 21A and 22A in accordance with the timing of the ascending / descending operation of the servo press device. Specifically, the first and second delivery units 13A and 13B have the same diameter, and the control unit 16 moves the first and second delivery units 13A and 13B in the same direction at the same angle and at the same timing. And rotate. As a result, the workpiece 11 is prevented from loosening, twisting, or leaning between the first and second feeding portions 13A and 13B.
  • the movable mechanism 23 is fixed to the upper surface of the die set 14, and is mainly fixed to the side surface of the expansion / contraction member 31 that expands and contracts in the vertical direction of the punching device 10 and the second support frame body 26, and comes into contact with the expansion / contraction member 31. It has a receiving plate 32 that moves the second support frame body 26.
  • the control unit 16 extends the cylinder unit 31A (see FIG. 1A) of the telescopic member 31 upward by the detection signal of the position detection sensor 24 (see FIG. 3C), and the first and second units 16
  • the cylinder portion 31A of the telescopic member 31 is contracted downward and returned to the original position in accordance with the rotation speeds of the feeding portions 13A and 13B.
  • the receiving plate 32 is, for example, a substantially L-shaped metal plate, and a part of the receiving plate 32 is arranged above the telescopic member 31.
  • the receiving plate 32 and the telescopic member 31 are in non-contact state, and when the cylinder portion 31A of the telescopic member 31 is extended, the receiving plate 32 and the telescopic member 31 are not in contact with each other. It is in contact with 31.
  • the receiving plate 32 is lifted upward by the telescopic member 31, one end side of the second support frame body 26 is lifted, and the second feeding portion 13B is separated from the workpiece 11. And rise.
  • the position detection sensor 24 is composed of, for example, an infrared sensor, and is arranged with respect to the second mounting portion 12B in the vicinity of the processing region 15C of the punch mechanism 15 as shown in FIG. 3C. As shown, the position detection sensor 24 is arranged in the installation hole 43 (see FIG. 3C) provided in the second mounting portion 12B, and moves on the upper surface of the second mounting portion 12B. The position of the tip of the workpiece 11 to be processed is detected.
  • first support frame body 25 and the second support frame body 26 will be described with reference to FIGS. 2 (A) and 2 (B).
  • the first support frame body 25 is mainly formed by bridging and connecting a pair of wall body portions 25A and 25B and wall body portions 25A and 25B, and for example, a pair of cylindrical support rod portions 25C and 25D. have.
  • the wall body portions 25A and 25B are arranged so as to be substantially parallel to the left and right sides of the first mounting portion 12A.
  • the wall body portion 25A has a rectangular parallelepiped shape, and its longitudinal direction is arranged along the feeding direction, and the hollow portion thereof rotatably supports the gear portion 21B of the first drive mechanism 21. ing.
  • a servomotor 21A is arranged on the inner side surface side of the wall body portion 25A.
  • the support rod portion 25C is arranged on the upper surface side of the first mounting portion 12A, and the wall body portions 25A and 25B are crosslinked and arranged above the first delivery portion 13A.
  • the support rod portion 25D is on the lower surface side of the first mounting portion 12A, and the wall body portions 25A and 25B are bridged to the lower end side of the wall body portions 25A and 25B in the longitudinal direction (paper surface front-rear direction). It is arranged.
  • the support rod portion 25D is arranged on the inner side surfaces of the wall body portions 25A and 25B so as to be located substantially diagonally with the support rod portion 25C, thereby increasing the rigidity of the first support frame body 25. ing.
  • the support rod portion 25D is rotatably supported by the plate portion 14B fixed to the pedestal portion 14A, and the first support frame body 25 is rotatably supported by the die set 14.
  • the first support frame body 25 can rotate about the support rod portion 25D as a rotation axis. For example, when the operator lifts the support rod portion 25C, as described above, the first delivery portion 13A rises apart from the upper surface of the first mounting portion 12A.
  • the first delivery portion 13A may be placed on the upper surface of the first mounting portion 12A or the first It is in contact with the workpiece 11 mounted on the upper surface of the mounting portion 12A.
  • the second support frame body 26 mainly bridges and connects a pair of wall body portions 26A and 26B and wall body portions 26A and 26B, and for example, a pair of cylindrical support rod portions 26C and 26D and
  • the first support frame body 25 described above is rotatably supported with respect to the die set 14 via the plate portion 14B.
  • control unit 16 controls the movable mechanism 23, the cylinder portion 31A of the telescopic member 31 extends upward, and the receiving plate 32 and the telescopic member 31 are in contact with each other, so that the receiving plate 32 moves upward. Is lifted. Then, the second support frame body 26 rotates around the support rod portion 26D as a rotation axis, so that the second support frame body 26 on the arrangement side of the receiving plate 32 is lifted, and the second delivery portion 13B is lifted. , Ascends away from the workpiece 11.
  • control unit 16 controls the movable mechanism 23, and the cylinder portion 31A of the telescopic member 31 contracts, so that the second support frame body 26 rotates with the support rod portion 26D as a fulcrum, and the second delivery portion 13B However, it descends toward the workpiece 11.
  • the receiving plate 32 and the telescopic member 31 are in a non-contact state, the second feeding portion 13B comes into contact with the workpiece 11, and the workpiece 11 is pressed by the weight of the second feeding portion 13B or the like.
  • the cylinder portion 31A of the telescopic member 31 has a certain amount of stroke width, and is controlled by the control unit 16 to expand and contract in response to a detection signal from the position detection sensor 24. Then, after the control unit 16 detects the detection signal, the cylinder portion 31A of the telescopic member 31 is brought into the most extended state in accordance with the timing of first rotating the second delivery portion 13B. In this state, the gap between the second feeding portion 13B and the second mounting portion 12B becomes wider than the thickness of the workpiece 11.
  • the cylinder portion 31A of the telescopic member 31 is returned to the most contracted state from the state in which the cylinder portion 31A of the telescopic member 31 is most extended, in accordance with the subsequent rotation of the second delivery portion 13B at the seventh rotation.
  • the workpiece 11 being machined detected by the position detection sensor 24 is conveyed to the lower part of the second feeding portion 13B, and the tip end side of the workpiece 11 being machined is the second feeding portion. It is firmly pressed at 13B.
  • 3 (A) to 3 (D) are schematic views illustrating a situation in which the workpiece 11A is transported by the transport mechanism 13 of the punching device 10 of the present embodiment.
  • 4 (A) to 4 (D) are schematic views illustrating a situation in which a plurality of workpieces 11A and 11B are transported by the transport mechanism 13 of the punching device 10 of the present embodiment.
  • the punch holes 51 see FIG. 5B
  • the movable state of the transport mechanism 13 is referred to the above-described description with reference to FIGS. 1 and 2 as appropriate.
  • an individual sheet-shaped workpiece 11A is placed on the upper surface of the first mounting portion 12A by an operator or the like. Then, for example, the operator stretches the tip end side of the workpiece 11A with respect to the first feeding portion 13A arranged over the width direction of the first mounting portion 12A. By bringing the tips of the workpieces into contact with each other, the workpiece 11A is aligned with respect to the feeding direction (front-back direction of the paper surface).
  • the first delivery unit 13A is controlled by the control unit 16 (see FIG. 1B) and rotates intermittently as shown by the arrow 41. Then, the workpiece 11A is sandwiched between the first feeding portion 13A and the first mounting portion 12A in accordance with the rotation of the first feeding portion 13A. At this time, as described above with reference to FIGS. 2 (A) and 2 (B), the first support frame body 25 rotates about the support rod portion 25D as a rotation axis according to the thickness of the workpiece 11. As a result, as shown by the arrow 42, the first feeding portion 13A rises from the upper surface of the first mounting portion 12A and can sandwich the workpiece 11A.
  • the workpiece 11A extends in the width direction (left-right direction of the paper surface), and the first feeding portion 13A causes the first mounting portion. While being pressed toward the upper surface side of 12A, it is conveyed in the delivery direction. It should be noted that the worker may lift the support rod portion 26C when raising the first feeding portion 13A, and the worker first raises the workpiece 11 in accordance with the rotation of the first feeding portion 13A. It may be pushed under the sending portion 13A of.
  • the first feeding portion 13A rotates intermittently in the direction of the arrow 41, so that the workpiece 11A is intermittently rotated in the feeding direction, for example, at a pitch of 5 mm. Be sent out. Then, when the workpiece 11 is conveyed to the processing region 15C of the punch mechanism 15 (see FIG. 1 (A)), the punch portion 15A of the punch mechanism 15 (FIG. 1 (FIG. 1 (A)) is stopped when the first delivery portion 13A is stopped. See A)) descends to bottom dead center.
  • a plurality of pins 15E arranged in the punch portion 15A penetrate the workpiece 11A, and the tip of the pin 15E is inserted into the small holes 52 and 53 of the pin receiving plate portion 15B. Then, a punch hole 51 (see FIG. 5B) having the same shape as the pin 15E is drilled in the workpiece 11A.
  • the workpiece 11A is firmly fixed to the rear side in the feeding direction by the first feeding portion 13A, and the punch hole 51 is perforated in the workpiece 11A in the fixed state, whereby the workpiece 11A is formed. Is punched with a punch hole 51 having a desired shape with good positional accuracy.
  • the position detection sensor 24 is located between the processing region 15C of the punch mechanism 15 and the second feeding portion 13B, and is an installation hole of the second mounting portion 12B in the vicinity of the processing region 15C. It is arranged with respect to 43. Then, when the workpiece 11A is fed by the first feeding unit 13A and the tip end portion of the workpiece 11A is detected by the position detection sensor 24, the control unit 16 (see FIG. 1B) , The detection signal from the position detection sensor 24 is received, and the second delivery portion 13B is raised to the upper limit position via the movable mechanism 23 (see FIG. 1A) and the second support frame body 26.
  • the second support frame body 26 rotates with the support rod portion 26D as the rotation axis, so that the arrow 44 indicates.
  • the second feeding portion 13B rises from the upper surface of the second mounting portion 12B.
  • the width W1 of the gap between the second feeding portion 13B and the second mounting portion 12B is in the widest state, and is at least wider than the thickness of the workpiece 11A.
  • the first feeding unit 13A continuously presses the workpiece 11A to feed the workpiece 11A in the feeding direction.
  • the second delivery unit 13B rises to, for example, the upper limit position, and maintains the raised state until the seventh rotation of the second delivery unit 13B thereafter. That is, since the workpiece 11A is intermittently fed in the feeding direction via the first feeding portion 13A at a pitch of 5 mm, the second work piece 11A is 35 mm from the position of the position detection sensor 24 during the ascending state. It has moved to the delivery unit 13B side.
  • the separation distance W2 between the position detection sensor 24 and the axis of the rotation shaft 28 of the second delivery unit 13B is set within 35 mm. Therefore, the tip end portion of the workpiece 11A can move to the lower side of the axis of the rotation shaft 28 of the second delivery portion 13B during the ascending of the second delivery portion 13B.
  • the second feeding portion 13B descends via the movable mechanism 23 and the second support frame body 26, and the tip end side of the workpiece 11A is moved by the second feeding portion 13B. Press. Then, in this state, the workpiece 11A extends in the width direction (left-right direction of the paper surface) due to the weight of the second feeding portion 13B and the second support frame body 26, and is seconded by the second feeding portion 13B. Is pressed toward the upper surface side of the mounting portion 12B.
  • the workpiece 11A is firmly pressed by the first and second feeding portions 13A and 13B in the front-rear direction in the feeding direction. Then, as shown by arrows 41 and 46, the first and second delivery units 13A and 13B rotate intermittently in the same direction in synchronization with each other. As a result, the workpiece 11A is prevented from loosening, twisting, or leaning, and the workpiece 11A has a punch hole 51 having a desired shape with good positional accuracy (FIG. 5B). See) is perforated.
  • the second feeding portion 13B is intermittently rotated in the direction of the arrow 46, so that the workpiece 11A is intermittently fed in the feeding direction. Then, in the machining region 15C of the punch mechanism 15 (see FIG. 1 (A)), when the second feeding portion 13B is stopped, the punch portion 15A (see FIG. 1 (A)) descends to the bottom dead center and is processed. A punch hole 51 having the same shape as the pin 15E is drilled in the object 11A.
  • an operator or the like places the workpiece 11B to be punched next on the upper surface of the first mounting portion 12A.
  • the operator aligns the tip of the workpiece 11A with respect to the feeding direction (front-back direction of the paper surface).
  • the first delivery portion 13A rises from the upper surface of the first mounting portion 12A via the first support frame body 25.
  • the workpiece 11B is sandwiched between the first feeding portion 13A and the first mounting portion 12A in accordance with the rotation of the first feeding portion 13A.
  • the operator continuously feeds the workpieces 11A and 11B with a constant separation distance W3.
  • the first and second delivery units 13A and 13B are synchronized under the control of the control unit 16 and are synchronized in the same direction at the same timing.
  • the workpieces 11A and 11B move while maintaining the separation distance W3, and when they collide with each other, they may loosen, twist, or approach. Be prevented.
  • the workpiece 11B is fed forward by the first feeding portion 13A in the feeding direction, and the workpiece 11B is provided with the workpiece 11B.
  • a plurality of punch holes 51 are drilled in accordance with the stop of the first feeding portion 13A.
  • the workpiece 11A is in a processed state after the punching work of the punch hole 51 by the punch portion 15A is completed.
  • the workpiece 11A is intermittently fed in the feeding direction.
  • Most of the workpiece 11A is located on the inclined surface of the second mounting portion 12B, and the rear end side is supported by the second feeding portion 13B.
  • the workpiece 11B is fed by the first feeding portion 13A, and the tip portion of the workpiece 11B is detected by the position detection sensor 24.
  • the second delivery portion 13B rises from the upper surface of the second mounting portion 12B.
  • the workpiece 11A was conveyed in the feeding direction by the second feeding section 13B, but when the second feeding section 13B rises, it is released from the supported state of the second feeding section 13B. ..
  • the workpiece 11A slides down the upper surface of the second mounting portion 12B to the back side of the punching device 10 due to its own weight, and the collection box attached to the punching device 10 It is collected inside (not shown).
  • the second mounting portion 12B is provided with an inclined surface that is slightly inclined downward from the second feeding portion 13B.
  • the second delivery unit 13B maintains the ascending state for a certain period of time, and then, as shown by the arrow 45, is second via the movable mechanism 23 and the second support frame body 26.
  • the feeding portion 13B is lowered, and the tip end side of the workpiece 11B is pressed by the second feeding portion 13B.
  • the workpiece 11B is firmly pressed by the first and second feeding portions 13A and 13B in the front-rear direction in the feeding direction, and the first and second feeding portions are pressed.
  • the portions 13A and 13B are stopped, they are firmly fixed.
  • the first and second delivery units 13A and 13B rotate intermittently in the same direction in synchronization with each other.
  • the workpiece 11B is repeatedly fed in a certain amount in the feeding direction, and the workpiece 11B is prevented from loosening, twisting, or leaning.
  • a punch hole 51 (see FIG. 5B) having a desired shape is drilled in the workpiece 11B with good positional accuracy.
  • the upper surface of the first mounting portion 12A, the upper surface of the pin receiving plate portion 15B, and the upper surface of the second mounting portion 12B form substantially the same surface. Due to this structure, the workpiece 11 including the workpieces 11A and 11B moves while rubbing against the same surface, but the same surface is made of a flat surface without having a step, so that the workpiece 11 is formed. However, by being caught on a step, it is prevented from being twisted or leaning.
  • the length of the workpiece 11 in the longitudinal direction also increases the distance between the axis 27 of the rotating shaft 27 of the first feeding portion 13A and the axis 28 of the rotating shaft 28 of the second feeding portion 13B.
  • the workpiece 11 is fed out at least by the first and second feeding portions 13A and 13B, so that the workpiece 11 is prevented from being unable to move on the upper surfaces of the first and second mounting portions 12A and 12B. Will be done.
  • FIG. 5A is a plan view illustrating the punch mechanism 15 of the punching device 10 of the present embodiment.
  • FIG. 5B is a plan view illustrating a workpiece 11 machined by the punching device 10 of the present embodiment.
  • FIG. 5A shows a plurality of pin receiving plate portions 15B arranged in the machining region 15C of the punch mechanism 15 (see FIG. 1A).
  • the pin receiving plate portions 15B are arranged in two rows back and forth in the feeding direction of the workpiece 11.
  • a plurality of small holes 52 are formed in the pin receiving plate portion 15B in the front stage on the front side of the punching device 10.
  • the shape of the plurality of small holes 52 is, for example, a circular shape, which extends in the lateral width direction of the punching device 10 and is continuously formed at, for example, a pitch of 5 mm.
  • a plurality of small holes 53 are formed on the back side of the punching device 10.
  • the shape of the plurality of small holes 53 is, for example, a circular shape, which extends in the lateral width direction of the punching device 10 and is continuously formed at, for example, a pitch of 5 mm.
  • the small hole 53 of the pin receiving plate portion 15B of the rear stage is located between the small holes 52 of the pin receiving plate portion 15B of the front stage, and the pin receiving plate portion 15B of the rear stage is the pin receiving of the front stage. It is arranged 2.5 mm to the left with respect to the plate portion 15B.
  • the small hole 52 of the pin receiving plate portion 15B in the front stage and the small hole 53 of the pin receiving plate portion 15B in the rear stage are arranged at a distance of, for example, 5 mm in the feeding direction.
  • a plurality of pins 15E are located at positions corresponding to the small holes 52 and 53 of the pin receiving plate portion 15B. ) Is held.
  • the shape of the pin 15E is also circular like the shapes of the small holes 52 and 53.
  • the punch portion 15A descends to the bottom dead center, the pin 15E punches the workpiece 11, and the small hole
  • a plurality of punch holes 51 are formed in the workpiece 11.
  • the small holes 52 and 53 have the same shape, but by making the shapes different, punch holes 51 having various shapes and patterns are drilled in the workpiece 11. Can be done.
  • a row of punch holes 51 is formed in the workpiece 11 at a pitch of 5 mm with respect to the feeding direction.
  • the workpiece 11 is intermittently fed in the feeding direction at a pitch of 5 mm via the first and second feeding portions 13A and 13B.
  • the small hole 52 of the pin receiving plate portion 15B in the front stage and the small hole 53 of the pin receiving plate portion 15B in the rear stage are arranged, for example, at a distance of 5 mm. Due to this structure, punch holes 51 having a pitch of 2.5 mm are punched in the row of punch holes 51 in the lateral width direction of the punching device 10.
  • the punch holes 51 are drilled using only the pin receiving plate portion 15B in the front stage, so that the punch holes 51 having a pitch of 5 mm are drilled.
  • the punch hole 51 is drilled by the punch mechanism 15 in a state where the tip end side of the workpiece 11A is fixed only by the first feeding portion 13A.
  • the punch hole 51 having a desired shape is drilled in the workpiece 11A with good positional accuracy.
  • the punching process is performed in a state where the front-rear direction of the workpiece 11A is fixed by the first and second feeding portions 13A and 13B.
  • a punch hole 51 having a desired shape can be drilled in the workpiece 11A with high positional accuracy.
  • the workpiece 11 is intermittently fed in the feeding direction via the first and second feeding portions 13A and 13B of the transport mechanism 13.
  • a paper roll material for transport which is wound in a roll shape for transporting the workpiece, is not required, and the manufacturing cost is significantly reduced. Can be done. Further, by eliminating the need for the paper roll material, the punching device 10 having an excellent environmental aspect can be realized.
  • the position detection sensor 24 detects the tip end portion of the workpiece 11, so that the second delivery portion 13B of the punching device 10 is directed to the upper surface of the second mounting portion 12B.
  • the case where the work piece 11 rises and the gap between the second feeding portion 13B and the second mounting portion 12B is widened and the workpiece 11 can surely enter the gap has been described, but only in this case. It's not something to do.
  • the position detection sensor 24 is also arranged in the first mounting portion 12A on the front side of the first delivery portion 13A, and the movable mechanism 23 is further mounted on the first side of the first delivery portion 13A. It may be arranged with respect to the support frame body 25.
  • the position of the workpiece 11 to be fed to the first feeding section 13A is detected, and the first feeding section 13A is placed in the first position. It rises with respect to the upper surface of the portion 12A. Then, the gap between the first feeding portion 13A and the first mounting portion 12A is mechanically widened by automatic control, the workpiece 11 surely enters the gap, and the workpiece 11 is moved. It is prevented from loosening, twisting, or leaning.
  • the second feeding portion 13B places the workpiece 11 on the second mounting portion due to the weight of the second feeding portion 13B and the second support frame body 26.
  • a structure may be used in which a rod-shaped weight (not shown) is detachably attached above the support rod portion 26C of the second support frame body 26 so as to bridge the wall body portions 26A and 26B. That is, the pressing force of the workpiece 11 by the second feeding portion 13B can be adjusted by the weight of the weight, and the state of firmly pressing the workpiece 11 can be adjusted.
  • the structure in which the weight is detachably attached to the first support frame 25 may be used.
  • a mechanism for automatically transporting the workpiece 11 such as a belt conveyor may be provided in front of the first mounting portion 12A, and the work piece 11 may be automatically transported from the front side of the first feeding portion 13A.
  • the workpiece 11 is aligned when it is placed on the belt conveyor, and the workpiece 11 is positioned below the first feeding portion 13A with good positional accuracy by the mechanical automatic control.
  • a punch hole 51 having a desired shape is formed in the workpiece 11 by being sandwiched and conveyed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Details Of Cutting Devices (AREA)
  • Control Of Cutting Processes (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)

Abstract

With conventional punching devices, there has been a problem that roll elements made of paper are required in order to convey the workpiece, thereby making it difficult to reduce manufacturing costs. This punching device 10 principally comprises: a conveyance mechanism 13 for shifting a workpiece 11 on the upper surface of a carrying section 12 in a feeding direction; a die set 14 for supporting the conveyance mechanism 13; a punch mechanism 15 provided above the conveyance mechanism 13 for punching a punch hole 51 into the workpiece 11; and a controller 16 for controlling operation of the punching device 10. The conveyance mechanism 13 is provided with a first feeding unit 13A and a second feeding unit 13B for intermittently feeding the workpiece 11. Due to this configuration, the workpiece 11 can travel on the upper surface of the carrying section 12 without the use of paper roll elements for conveyance, and as a result, manufacturing cost are considerably reduced.

Description

パンチング装置Punching device
 本発明は、車両用シートの皮革等の被加工物に複数のパンチ孔を穿孔するパンチング装置に関し、特に、搬送用の紙製ロール材を用いることなく、個片のシート状の被加工物を送り出し方向に移動させながら、被加工物に位置精度良く精密なパンチ孔を穿孔するパンチング装置に関する。 The present invention relates to a punching device for drilling a plurality of punch holes in a work piece such as leather of a vehicle seat, and in particular, a piece of sheet-shaped work piece without using a paper roll material for transportation. The present invention relates to a punching device for drilling a precise punch hole in a work piece with high position accuracy while moving in the feeding direction.
 従来のパンチング装置100として、図6に示す構造が知られている。図6(A)は、パンチング装置100を説明する断面図である。図6(B)は、パンチング装置100の搬送機構を説明する斜視図である。 As a conventional punching device 100, the structure shown in FIG. 6 is known. FIG. 6A is a cross-sectional view illustrating the punching device 100. FIG. 6B is a perspective view illustrating the transport mechanism of the punching device 100.
 図6(A)に示す如く、パンチング装置100は、主に、シート形状の被加工物101を穿孔する複数のパンチ部102と、上型となるダイセット103及びバッキングプレート104と、下型となるダイプレート部105と、上型と下型に挟持され、パンチ部102を昇降させる昇降部106と、を備えている。 As shown in FIG. 6A, the punching device 100 mainly includes a plurality of punching portions 102 for punching a sheet-shaped workpiece 101, an upper die set 103 and a backing plate 104, and a lower die. The die plate portion 105 is provided, and an elevating portion 106 that is sandwiched between the upper mold and the lower mold and raises and lowers the punch portion 102.
 ダイプレート部105は、下降したパンチ部102が挿入される開口部107を備えたダイプレート108及びバッキングプレート109を有している。そして、昇降部106は、複数のパンチ部102を保持するパンチホルダー110と、パンチホルダー110にスプリング111を介して取り付けられたストリッパープレート112とを有している。 The die plate portion 105 has a die plate 108 and a backing plate 109 having an opening 107 into which the lowered punch portion 102 is inserted. The elevating portion 106 has a punch holder 110 that holds a plurality of punch portions 102, and a stripper plate 112 that is attached to the punch holder 110 via a spring 111.
 図6(B)に示す如く、搬送台113が、ダイプレート部105の上部に設けられ、被加工物101が、搬送台113の上面に支持されている。そして、搬送台113には、その駆動源としてサーボモータ114,115が配設され、搬送台113は、少なくとも縦方向、横方向または斜め方向のいずれかの方向に移動することができる。 As shown in FIG. 6B, the transport table 113 is provided on the upper part of the die plate portion 105, and the workpiece 101 is supported on the upper surface of the transfer table 113. Servo motors 114 and 115 are arranged on the transport base 113 as a drive source thereof, and the transport base 113 can move at least in any of the vertical direction, the horizontal direction, and the oblique direction.
 被加工物101は、搬送台113の縁部にクランプ116を介して固定され、搬送台113と一緒に移動することで、被加工物101には、様々な文字や絵柄模様のパンチ孔を穿孔することができる(例えば、特許文献1参照。)。 The workpiece 101 is fixed to the edge of the transport table 113 via a clamp 116, and moves together with the transport table 113 to perforate punch holes having various characters and patterns in the workpiece 101. (See, for example, Patent Document 1).
特開2008-156093号公報Japanese Unexamined Patent Publication No. 2008-156093
 図6(B)に示す如く、パンチング装置100では、サーボモータ114,115により搬送台113を自在に移動させることで、搬送台113上面に固定した被加工物101も一緒に移動させることができる。そして、被加工物101が移動することで、被加工物101には、様々な文字や絵柄模様のパンチ孔が穿孔される。 As shown in FIG. 6B, in the punching device 100, by freely moving the transport table 113 by the servomotors 114 and 115, the workpiece 101 fixed to the upper surface of the transfer table 113 can also be moved together. .. Then, as the workpiece 101 moves, punch holes having various characters and patterns are formed in the workpiece 101.
 しかしながら、パンチング装置100では、1枚の被加工物101に対して所望のデザインのパンチ孔を形成した後、次の被加工物101に対して所望のデザインのパンチ孔を穿孔する際には、搬送台113から加工済みの被加工物101を取り外した後、次の未加工の被加工物101を搬送台113へと設置する必要がある。つまり、パンチング装置100では、被加工物101毎に搬送台113からの取り外し作業や搬送台113への設置作業が必要となり、作業効率が悪く、量産性に向かないという課題がある。 However, in the punching device 100, after forming a punch hole of a desired design in one workpiece 101, when punching a punch hole of a desired design in the next workpiece 101, After removing the processed workpiece 101 from the transport table 113, it is necessary to install the next unprocessed workpiece 101 on the transport table 113. That is, in the punching device 100, it is necessary to remove the workpiece 101 from the transport table 113 and install it on the transport table 113, which causes a problem that the work efficiency is poor and it is not suitable for mass productivity.
 一方、上記量産性の課題を解決する従来のパンチング装置として、連続して被加工物をパンチング装置の加工領域へと搬送し、被加工物101にパンチ孔を穿孔する装置が知られている。しかしながら、上記形式のパンチング装置では、被加工物101を上記加工領域へと搬送するために、ロール状に巻き回された搬送用の紙製ロール材が必要である。そして、被加工物101にパンチ孔を穿孔する際に、被加工物101の下面に位置する紙製ロール材にもパンチ孔が形成されてしまう。その結果、紙製ロール材は、1回しか使用することができず、破棄されるため、製造コストが悪化すると共に、環境面からも改善の余地があるという課題がある。 On the other hand, as a conventional punching device that solves the above-mentioned problem of mass productivity, a device that continuously conveys a work piece to a work area of the punching device and punches a punch hole in the work piece 101 is known. However, in the punching device of the above type, in order to convey the workpiece 101 to the processing region, a paper roll material for transportation, which is wound in a roll shape, is required. Then, when the punch hole is drilled in the workpiece 101, the punch hole is also formed in the paper roll material located on the lower surface of the workpiece 101. As a result, the paper roll material can be used only once and is discarded, which causes a problem that the manufacturing cost is deteriorated and there is room for improvement in terms of the environment.
 本発明は、上記事情に鑑みてなされたものであり、搬送用の紙製ロール材を用いることなく、個片のシート状の被加工物を送り出し方向に移動させながら、被加工物に位置精度良く精密なパンチ孔を穿孔するパンチング装置を提供するものである。 The present invention has been made in view of the above circumstances, and the position accuracy of the work piece while moving the individual sheet-like work piece in the feeding direction without using a paper roll material for transportation. It provides a punching device for drilling well-precision punch holes.
 本発明のパンチング装置では、被加工物を載置する載置部と、前記載置部上の前記被加工物を送り出し方向へと搬送する搬送機構と、前記被加工物に対して複数のパンチ孔を穿孔するパンチ機構と、前記搬送機構を制御する制御部と、を有し、前記搬送機構は、前記被加工物を前記送り出し方向へと送り出すと共に、前記パンチ機構の加工領域よりも前記送り出し方向の後方側に配設される第1の送り出し部と、前記被加工物を前記送り出し方向へと送り出すと共に、前記加工領域よりも前記送り出し方向の前方側に配設される第2の送り出し部と、前記第2の送り出し部よりも前記送り出し方向の後方側に配設され、前記被加工物の位置を検出する位置検出センサと、を備え、前記制御部は、前記位置検出センサからの検出信号に応じて、前記第2の送り出し部を前記載置部に対して上昇させると共に、前記被加工物が前記第2の送り出し部の下方まで搬送された時に、前記第2の送り出し部を前記載置部に対して下降させることを特徴とする。 In the punching device of the present invention, a mounting portion on which a work piece is placed, a transport mechanism for transporting the work piece on the above-mentioned placed part in a feeding direction, and a plurality of punches on the work piece. It has a punch mechanism for drilling holes and a control unit for controlling the transport mechanism, and the transport mechanism feeds the work piece in the feed direction and feeds the workpiece from the processing region of the punch mechanism. A first feeding portion arranged on the rear side in the direction and a second feeding portion arranged on the front side in the feeding direction with respect to the processing region while feeding the workpiece in the feeding direction. And a position detection sensor that is arranged on the rear side of the second delivery unit in the delivery direction and detects the position of the workpiece, and the control unit detects from the position detection sensor. In response to the signal, the second feeding portion is raised with respect to the previously described placement portion, and when the workpiece is conveyed below the second feeding portion, the second feeding portion is moved forward. It is characterized in that it is lowered with respect to the description portion.
 また、本発明のパンチング装置では、前記搬送機構は、前記第2の送り出し部を間欠的に回転させる第2の駆動機構と、少なくとも前記第2の送り出し部及び前記第2の駆動機構を支持する第2の支持枠体と、前記第2の支持枠体を可動させる可動機構と、を備え、前記第2の送り出し部は、前記送り出し方向と交差する方向にて前記被加工物を前記載置部側へと押圧すると共に、回転しながら前記被加工物を前記送り出し方向へと送り出す第2の回転式ローラを有し、前記制御部は、前記可動機構を介して、前記第2の回転式ローラを前記載置部に対して上昇させ、また前記第2の回転式ローラを前記載置部に対して下降させることを特徴とする。 Further, in the punching device of the present invention, the transport mechanism supports a second drive mechanism that intermittently rotates the second delivery portion, and at least the second delivery portion and the second drive mechanism. A second support frame body and a movable mechanism for moving the second support frame body are provided, and the second feeding portion previously describes the workpiece in a direction intersecting the feeding direction. The control unit has a second rotary roller that pushes the work piece toward the portion side and feeds the workpiece in the delivery direction while rotating, and the control unit is of the second rotary type via the movable mechanism. It is characterized in that the roller is raised with respect to the previously described resting portion and the second rotary roller is lowered with respect to the previously described resting portion.
 また、本発明のパンチング装置では、前記第2の支持枠体は、その長手方向の一端側に前記第2の回転式ローラを支持すると共に、その長手方向の他端側に回転軸を備え、前記可動機構は、前記第2の支持枠体の一端側を持ち上げることで、前記第2の支持枠体は前記回転軸を支点として回転し、前記第2の回転式ローラが前記載置部に対して上昇し、また前記第2の回転式ローラが前記載置部に対して下降することを特徴とする。 Further, in the punching device of the present invention, the second support frame body supports the second rotary roller on one end side in the longitudinal direction thereof, and has a rotation shaft on the other end side in the longitudinal direction thereof. By lifting one end side of the second support frame body, the movable mechanism rotates the second support frame body with the rotation axis as a fulcrum, and the second rotary roller is placed on the above-mentioned mounting portion. It is characterized in that it rises with respect to the above and the second rotary roller descends with respect to the previously described resting portion.
 また、本発明のパンチング装置では、前記可動機構は、前記第2の支持枠体に配置される受けプレートと、その伸長時に前記受けプレートと接触する伸縮部材と、を有し、前記制御部は、前記位置検出センサからの検出信号に応じて前記伸縮部材を伸ばすことで、前記受けプレートを介して前記第2の支持枠体の一端側を持ち上げることを特徴とする。 Further, in the punching device of the present invention, the movable mechanism has a receiving plate arranged on the second support frame body and an expansion / contraction member that comes into contact with the receiving plate when the receiving plate is extended, and the control unit has the control unit. By extending the telescopic member in response to a detection signal from the position detection sensor, one end side of the second support frame body is lifted via the receiving plate.
 また、本発明のパンチング装置では、前記第2の支持枠体の一端側には、錘が配設されていることを特徴とする。 Further, the punching device of the present invention is characterized in that a weight is arranged on one end side of the second support frame body.
 また、本発明のパンチング装置では、前記搬送機構は、前記第1の送り出し部を間欠的に回転させる第1の駆動機構と、少なくとも前記第1の送り出し部及び前記第1の駆動機構を支持する第1の支持枠体と、を備え、前記第1の送り出し部は、前記送り出し方向と交差する方向にて前記被加工物を前記載置部側へと押圧すると共に、回転しながら前記被加工物を前記送り出し方向へと送り出す第1の回転式ローラとを有し、前記制御部は、前記第1の制御機構及び前記第2の制御機構を介して、前記第1の回転式ローラと前記第2の回転式ローラとを同一のタイミングにて同一方向に間欠的に回転させることを特徴とする。 Further, in the punching device of the present invention, the transport mechanism supports a first drive mechanism that intermittently rotates the first delivery portion, and at least the first delivery portion and the first drive mechanism. A first support frame body is provided, and the first feeding portion presses the workpiece toward the previously described placing portion in a direction intersecting the feeding direction, and rotates the workpiece while rotating. It has a first rotary roller that feeds an object in the delivery direction, and the control unit has the first rotary roller and the first rotary roller via the first control mechanism and the second control mechanism. It is characterized in that the second rotary roller is intermittently rotated in the same direction at the same timing.
 また、本発明のパンチング装置では、前記パンチ機構は、前記被加工物に前記パンチ孔を穿孔する複数のピンを保持するパンチ部と、前記複数のピンの下端側を受ける複数の小孔が形成されるピン受けプレート部と、を有し、前記ピン受けプレート部の上面は、前記載置部の上面と略同一の高さになることを特徴とする。 Further, in the punching device of the present invention, the punch mechanism forms a punch portion for holding a plurality of pins for punching the punch holes in the workpiece and a plurality of small holes for receiving the lower end sides of the plurality of pins. It is characterized in that the pin receiving plate portion is provided, and the upper surface of the pin receiving plate portion has substantially the same height as the upper surface of the above-mentioned mounting portion.
 また、本発明のパンチング装置では、前記被加工物は、個片のシート状であると共に、少なくともその長手方向において前記第1の送り出し部と前記第2の送り出し部との離間距離よりも長いことを特徴とする。 Further, in the punching apparatus of the present invention, the workpiece is in the form of a sheet of individual pieces, and at least in the longitudinal direction thereof, the distance between the first feeding portion and the second feeding portion is longer than the separation distance. It is characterized by.
 本発明のパンチング装置は、載置部上面の被加工物を送り出し方向へと搬送する搬送機構と、被加工物に対して複数のパンチ孔を穿孔するパンチ機構と、搬送機構を制御する制御部と、を備えている。そして、搬送機構は、被加工物を送り出し方向へと搬送する第1及び第2の送り出し部と、被加工物の位置を検出する位置検出センサと、を有し、制御部は、位置検出センサからの検出信号に応じて、第2の送り出し部を上昇させると共に、被加工物が第2の送り出し部の下方まで搬送された時に、第2の送り出し部を下降させる。この構造により、被加工物は、第1及び第2の送り出し部を介して載置部上面を移動することで、従来のパンチング装置にて必要であった搬送用の紙製ロール材が不要となり、製造コストを大幅に低減することができる。また、上記紙製ロール材が不要となることで、環境面にも優れたパンチング装置が実現される。 The punching device of the present invention has a transport mechanism for transporting the workpiece on the upper surface of the mounting portion in the feeding direction, a punch mechanism for drilling a plurality of punch holes in the workpiece, and a control unit for controlling the transport mechanism. And have. The transport mechanism includes first and second feed units that transport the workpiece in the feed direction, and a position detection sensor that detects the position of the workpiece, and the control unit is a position detection sensor. In response to the detection signal from, the second feeding portion is raised, and when the workpiece is conveyed below the second feeding portion, the second feeding portion is lowered. With this structure, the workpiece moves on the upper surface of the mounting portion via the first and second feeding portions, so that the paper roll material for transportation, which is required in the conventional punching device, becomes unnecessary. , The manufacturing cost can be significantly reduced. Further, by eliminating the need for the paper roll material, an environmentally friendly punching device can be realized.
 また、本発明のパンチング装置では、搬送機構は、第2の送り出し部を間欠的に回転させる第2の駆動機構と、少なくとも第2の送り出し部及び第2の駆動機構を支持する第2の支持枠体と、第2の支持枠体を可動させる可動機構と、を備える。第2の送り出し部は、送り出し方向と交差する方向にて被加工物を載置部側へと押圧すると共に、回転しながら被加工物を送り出し方向へと送り出す第2の回転式ローラを有する。そして、制御部は、可動機構を介して、第2の回転式ローラを載置部に対して上昇させ、また第2の回転式ローラを載置部に対して下降させる。この構造により、被加工物は、第2の回転式ローラと載置部との間に入り込み、第2の回転式ローラにて確実に押圧されると共に、送り出し方向へと搬送され、移動中に弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。 Further, in the punching device of the present invention, the transport mechanism has a second drive mechanism that intermittently rotates the second feed portion, and a second support that supports at least the second feed portion and the second drive mechanism. It includes a frame body and a movable mechanism for moving the second support frame body. The second feeding portion has a second rotary roller that presses the workpiece toward the mounting portion in a direction intersecting the feeding direction and feeds the workpiece in the feeding direction while rotating. Then, the control unit raises the second rotary roller with respect to the mounting portion and lowers the second rotary roller with respect to the mounting portion via the movable mechanism. With this structure, the workpiece enters between the second rotary roller and the mounting portion, is reliably pressed by the second rotary roller, and is conveyed in the delivery direction during movement. It is prevented from loosening, twisting, or leaning.
 また、本発明のパンチング装置では、第2の支持枠体は、その長手方向の一端側に第2の回転式ローラを支持すると共に、その長手方向の他端側に回転軸を備える。そして、可動機構は、第2の支持枠体の一端側を持ち上げることで、第2の支持枠体は回転軸を支点として回転する。この構造により、第2の支持枠体は、可動機構を介して回転軸により回動することで、第2の回転式ローラが載置部に対して上昇し、また第2の回転式ローラが載置部に対して下降することができる。 Further, in the punching device of the present invention, the second support frame body supports the second rotary roller on one end side in the longitudinal direction thereof and has a rotation shaft on the other end side in the longitudinal direction thereof. Then, the movable mechanism lifts one end side of the second support frame body, so that the second support frame body rotates about the rotation axis as a fulcrum. With this structure, the second support frame is rotated by a rotating shaft via a movable mechanism, so that the second rotary roller rises with respect to the mounting portion, and the second rotary roller is raised. It can descend with respect to the mounting part.
 また、本発明のパンチング装置では、可動機構は、第2の支持枠体に配置される受けプレートと、その伸長時に受けプレートと接触する伸縮部材と、を有する。この構造により、制御部は、位置検出センサからの検出信号に応じて伸縮部材のシャフト部を伸ばすことで、受けプレートを介して第2の支持枠体の一端側を持ち上げることができる。 Further, in the punching device of the present invention, the movable mechanism has a receiving plate arranged on the second support frame and an elastic member that comes into contact with the receiving plate when the punching device is extended. With this structure, the control unit can lift one end side of the second support frame via the receiving plate by extending the shaft portion of the telescopic member in response to the detection signal from the position detection sensor.
 また、本発明のパンチング装置では、第2の支持枠体の一端側には、錘が配設されている。この構造により、第2の回転式ローラは、第2の回転式ローラ等の自重を利用して被加工物を押圧するが、第2の支持枠体に更に錘を取り付けることで、上記押圧力を調整することができる。その結果、第2の回転式ローラが、被加工物を送り出し方向へと確実に搬送すると共に、被加工物が移動中に弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。 Further, in the punching device of the present invention, a weight is arranged on one end side of the second support frame body. With this structure, the second rotary roller presses the work piece by using the weight of the second rotary roller or the like, but by further attaching a weight to the second support frame, the pressing force is described. Can be adjusted. As a result, the second rotary roller reliably conveys the workpiece in the delivery direction, and prevents the workpiece from loosening, twisting, or leaning during movement.
 また、本発明のパンチング装置では、搬送機構は、第1の送り出し部を間欠的に回転させる第1の駆動機構と、少なくとも第1の送り出し部及び第1の駆動機構を支持する第1の支持枠体と、を備える。そして、第1の送り出し部は、送り出し方向と交差する方向にて被加工物を載置部側へと押圧すると共に、回転しながら被加工物を送り出し方向へと送り出す第1の回転式ローラとを有する。この構造により、制御部は、第1の駆動機構及び第2の駆動機構を介して、第1の回転式ローラと第2の回転式ローラとを同一のタイミングにて同一方向に間欠的に回転させる。その結果、被加工物は、確実に送り出し方向へと一定量だけ送り出されることで、被加工物が移動中に弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。 Further, in the punching device of the present invention, the transport mechanism includes a first drive mechanism that intermittently rotates the first feed portion, and a first support that supports at least the first feed portion and the first drive mechanism. It is equipped with a frame. Then, the first feeding portion presses the workpiece toward the mounting portion side in a direction intersecting the feeding direction, and at the same time, the first rotary roller that feeds the workpiece in the feeding direction while rotating. Has. With this structure, the control unit intermittently rotates the first rotary roller and the second rotary roller in the same direction at the same timing via the first drive mechanism and the second drive mechanism. Let me. As a result, the work piece is surely fed out in a certain amount in the feeding direction, so that the work piece is prevented from loosening, twisting, or leaning during movement.
 また、本発明のパンチング装置では、パンチ機構は、被加工物にパンチ孔を穿孔する複数のピンを保持するパンチ部と、複数のピンの下端側を受ける複数の小孔が形成されるピン受けプレート部と、を有している。そして、ピン受けプレート部の上面は、載置部の上面と略同一の高さになる。この構造により、被加工物が、パンチ機構の加工領域を通過する際に、弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。 Further, in the punching device of the present invention, the punch mechanism is a pin receiver in which a punch portion for holding a plurality of pins for punching punch holes in a workpiece and a plurality of small holes for receiving the lower end sides of the plurality of pins are formed. It has a plate part and. The upper surface of the pin receiving plate portion has substantially the same height as the upper surface of the mounting portion. This structure prevents the workpiece from loosening, twisting, or leaning as it passes through the machined area of the punching mechanism.
 また、本発明のパンチング装置では、被加工物は、個片のシート状であると共に、少なくともその長手方向において第1及び第2の送り出し部の離間距離よりも長い。この構造により、被加工物は、確実に第1及び第2の送り出し部を介して載置部上面を移動することができ、被加工物の連続加工も可能となり、量産性も実現することができる。 Further, in the punching device of the present invention, the workpiece is in the form of a sheet of individual pieces, and is longer than the separation distance of the first and second feeding portions at least in the longitudinal direction thereof. With this structure, the workpiece can be reliably moved on the upper surface of the mounting portion via the first and second feeding portions, continuous machining of the workpiece can be performed, and mass productivity can be realized. it can.
本発明の一実施形態の(A)パンチング装置を説明する斜視図、(B)パンチング装置の概要を示すブロック図である。It is a perspective view explaining (A) punching apparatus of one Embodiment of this invention, and (B) block diagram which shows the outline of the punching apparatus. 本発明の一実施形態のパンチング装置を説明する(A)斜視図、(B)斜視図である。It is (A) perspective view and (B) perspective view explaining the punching apparatus of one Embodiment of this invention. 本発明の一実施形態のパンチング装置における被加工物の搬送状況を説明する(A)概略図、(B)概略図、(C)概略図、(D)概略図である。It is (A) schematic diagram, (B) schematic diagram, (C) schematic diagram, (D) schematic diagram explaining the transport situation of the workpiece in the punching apparatus of one Embodiment of this invention. 本発明の一実施形態のパンチング装置における被加工物の搬送状況を説明する(A)概略図、(B)概略図、(C)概略図、(D)概略図である。It is (A) schematic diagram, (B) schematic diagram, (C) schematic diagram, (D) schematic diagram explaining the transport situation of the workpiece in the punching apparatus of one Embodiment of this invention. 本発明の一実施形態のパンチング装置のパンチ機構を説明する(A)平面図、(B)平面図である。It is (A) plan view and (B) plan view explaining the punching mechanism of the punching apparatus of one Embodiment of this invention. 従来のパンチング装置を説明する(A)断面図、(B)斜視図である。It is (A) sectional view and (B) perspective view explaining the conventional punching apparatus.
 以下、本発明の一実施形態に係るパンチング装置10を図面に基づき詳細に説明する。尚、本実施形態の説明の際には、同一の部材には原則として同一の符番を用い、繰り返しの説明は省略する。 Hereinafter, the punching device 10 according to the embodiment of the present invention will be described in detail with reference to the drawings. In the description of the present embodiment, in principle, the same code number is used for the same member, and the repeated description is omitted.
 また、以下の説明では、上下方向はパンチング装置10の高さ方向を示し、左右方向はパンチング装置10を前方から見た場合の横幅方向を示し、前後方向はパンチング装置10の奥行方向を示している。そして、上記前後方向は、被加工物11(図5(B)参照)を送り出す方向であり、上記左右方向は、上記送り出し方向と直交する方向である。尚、被加工物11の送り出し方向の前方側(紙面奥側)は、パンチング装置10の奥側を示し、被加工物11の送り出し方向の後方側(紙面手前側)は、パンチング装置10の手前側を示している。つまり、矢印17にて示すように、被加工物11は、パンチング装置10の手前側から奥側に向けて搬送される。 Further, in the following description, the vertical direction indicates the height direction of the punching device 10, the horizontal direction indicates the horizontal width direction when the punching device 10 is viewed from the front, and the front-rear direction indicates the depth direction of the punching device 10. There is. The front-rear direction is the direction in which the workpiece 11 (see FIG. 5B) is delivered, and the left-right direction is the direction orthogonal to the delivery direction. The front side of the workpiece 11 in the feeding direction (back side of the paper surface) indicates the back side of the punching device 10, and the rear side of the workpiece 11 in the feeding direction (front side of the paper surface) is the front side of the punching device 10. Shows the side. That is, as shown by the arrow 17, the workpiece 11 is conveyed from the front side to the back side of the punching device 10.
 図1(A)は、本実施形態のパンチング装置10を説明する斜視図である。図1(B)は、本実施形態のパンチング装置10を説明するブロック図である。 FIG. 1A is a perspective view illustrating the punching device 10 of the present embodiment. FIG. 1B is a block diagram illustrating the punching device 10 of the present embodiment.
 図1(A)に示す如く、パンチング装置10は、主に、被加工物11をその上面に載置する載置部12と、載置部12の上面の被加工物11を送り出し方向(紙面前後方向)に移動させる搬送機構13と、載置部12や搬送機構13等を支持するダイセット14と、搬送機構13上方に配設され、被加工物11にパンチ孔51(図5(B)参照)を穿孔するパンチ機構15と、パンチング装置10の動作を制御する制御部16(図1(B)参照)と、を有している。 As shown in FIG. 1 (A), the punching device 10 mainly feeds a mounting portion 12 on which the workpiece 11 is placed on the upper surface thereof and a workpiece 11 on the upper surface of the mounting portion 12 (paper surface). A transport mechanism 13 that moves in the front-rear direction), a die set 14 that supports the mounting portion 12, the transport mechanism 13, and the like, and a punch hole 51 (FIG. 5 (B)) are arranged above the transport mechanism 13. ), And a control unit 16 (see FIG. 1B) that controls the operation of the punching device 10.
 被加工物11は、金属、樹脂、木材、本革等の皮革、紙または布地等から成るシート状の素材であり、例えば、車両の座席シートに用いられる皮革、合成樹脂または布地である。また、被加工物11は、例えば、横幅500mm×縦幅1000mm×厚み1mm程度の個片のシート材である。そして、被加工物11は、パンチング装置10の手前側から作業員や搬入装置(図示せず)により、載置部12の上面に載置され、パンチング装置10の手前側から奥側に向けて搬送機構13を介して搬送される。 The work piece 11 is a sheet-like material made of leather such as metal, resin, wood, genuine leather, paper, or cloth, and is, for example, leather, synthetic resin, or cloth used for a vehicle seat. The work piece 11 is, for example, a sheet material having a width of 500 mm, a length of 1000 mm, and a thickness of about 1 mm. Then, the workpiece 11 is placed on the upper surface of the mounting portion 12 by a worker or a carry-in device (not shown) from the front side of the punching device 10, and is directed from the front side to the back side of the punching device 10. It is conveyed via the conveying mechanism 13.
 詳細は後述するが、被加工物11は、搬送機構13を介してパンチング装置10の載置部12の上面を間欠的に送り出し方向に移動する。そして、被加工物11には、上記移動中に、パンチ機構15を介して複数のパンチ孔51(図5(B)参照)が穿孔される。その後、加工済みの被加工物11は、パンチング装置10の奥側にて作業員や回収装置(図示せず)等により、載置部12の上面から回収される。尚、パンチング装置10の前後に上記搬入装置や上記回収装置が配設される場合には、上記搬入装置や上記回収装置としては、例えば、ベルトコンベアが用いられ、搬送機構13にて搬送される前後の被加工物11を搬送することができる。 Although the details will be described later, the workpiece 11 intermittently moves on the upper surface of the mounting portion 12 of the punching device 10 in the feeding direction via the transport mechanism 13. Then, a plurality of punch holes 51 (see FIG. 5B) are drilled in the workpiece 11 via the punch mechanism 15 during the movement. After that, the processed work piece 11 is recovered from the upper surface of the mounting portion 12 by a worker, a recovery device (not shown), or the like at the back side of the punching device 10. When the carry-in device and the recovery device are arranged before and after the punching device 10, for example, a belt conveyor is used as the carry-in device and the recovery device, and the items are conveyed by the transfer mechanism 13. The front and rear workpieces 11 can be conveyed.
 ダイセット14は、例えば、パンチ機構15のパンチ部15Aを昇降させる公知のサーボプレス装置(図示せず)のホルスタ(図示せず)上に、水平方向等が位置出しされた状態にて固定される。そして、ダイセット14は、載置部12、搬送機構13やパンチ機構15のピン受けプレート部15B(図2(A)参照)等を支持している。また、パンチ機構15のパンチ部15Aは、ダイセット14の上面に配設される4本ガイドピン15Dにガイドされながら、上記サーボプレス装置を駆動源として、ダイセット14に対して昇降動作を繰り返す。 The die set 14 is fixed, for example, on a holster (not shown) of a known servo press device (not shown) that raises and lowers the punch portion 15A of the punch mechanism 15 in a state where the horizontal direction and the like are positioned. To. The die set 14 supports the mounting portion 12, the transport mechanism 13, the pin receiving plate portion 15B of the punch mechanism 15 (see FIG. 2A), and the like. Further, the punch portion 15A of the punch mechanism 15 repeats an ascending / descending operation with respect to the die set 14 using the servo press device as a drive source while being guided by four guide pins 15D arranged on the upper surface of the die set 14. ..
 図1(B)に示す如く、制御部16としては、例えば、パーソナルコンピュータが用いられ、第1及び第2の送り出し部13A,13Bを駆動させる第1及び第2の駆動機構21,22及び第2の送り出し部13Bを回転させる可動機構23を制御する。そして、制御部16の記憶部16Aでは、例えば、被加工物11に描かれるデザインデータを記憶している。デザインデータは、例えば、パンチング装置10による加工条件が設定されているラスターデータである。尚、入力部16Bは、パーソナルコンピュータに接続されたキーボードやマウス等から構成されている。 As shown in FIG. 1B, for example, a personal computer is used as the control unit 16, and the first and second drive mechanisms 21 and 22 and the first and second drive mechanisms 21 and 22 that drive the first and second delivery units 13A and 13B are used. It controls the movable mechanism 23 that rotates the delivery unit 13B of 2. Then, the storage unit 16A of the control unit 16 stores, for example, the design data drawn on the workpiece 11. The design data is, for example, raster data in which processing conditions are set by the punching device 10. The input unit 16B is composed of a keyboard, a mouse, and the like connected to a personal computer.
 パンチ機構15(図1(A)参照)のパンチ部15A(図1(A)参照)は、サーボプレス装置(図示せず)を用いて昇降動作を繰り返す。制御部16では、タイマ16Cを介して上記サーボプレス装置の昇降動作のタイミングに合わせて第1及び第2の駆動機構21,22を駆動させ、第1及び第2の送り出し部13A,13Bを間欠的に回転させる。そして、制御部16は、位置検出センサ24からの検出信号に応じて、可動機構23を介して、適宜、第2の送り出し部13Bを載置部12の上面に対して昇降させる。詳細は後述するが、制御部16では、タイマ16Cを介して上記サーボプレス装置の昇降動作のタイミングに合わせて、第1及び第2の駆動機構21,22及び可動機構23を可動させ、被加工物11を搬送させると共にしっかりと固定することで、被加工物11に位置精度良くパンチ孔51(図5(B)参照)を穿孔することができる。 The punch portion 15A (see FIG. 1 (A)) of the punch mechanism 15 (see FIG. 1 (A)) repeats an ascending / descending operation using a servo press device (not shown). The control unit 16 drives the first and second drive mechanisms 21 and 22 in accordance with the timing of the ascending / descending operation of the servo press device via the timer 16C, and intermittently interrupts the first and second delivery units 13A and 13B. Rotate. Then, the control unit 16 appropriately raises and lowers the second delivery unit 13B with respect to the upper surface of the mounting unit 12 via the movable mechanism 23 in response to the detection signal from the position detection sensor 24. Although the details will be described later, the control unit 16 moves the first and second drive mechanisms 21 and 22 and the movable mechanism 23 in accordance with the timing of the ascending / descending operation of the servo press device via the timer 16C to be processed. By transporting the object 11 and firmly fixing it, the punch hole 51 (see FIG. 5B) can be drilled in the workpiece 11 with high positional accuracy.
 図2(A)は、本実施形態のパンチング装置10(図1(A)参照)の載置部12及び搬送機構13を上方から見た状態を説明する斜視図である。図2(B)は、本実施形態のパンチング装置10の載置部12及び搬送機構13を下方から見た状態を説明する斜視図である。 FIG. 2A is a perspective view illustrating a state in which the mounting portion 12 and the transport mechanism 13 of the punching device 10 (see FIG. 1A) of the present embodiment are viewed from above. FIG. 2B is a perspective view illustrating a state in which the mounting portion 12 and the transport mechanism 13 of the punching device 10 of the present embodiment are viewed from below.
 図2(A)に示す如く、載置部12は、パンチング装置10の手前側に配設される第1の載置部12Aと、パンチング装置10の奥側に配設される第2の載置部12Bと、を有している。第1及び第2の載置部12A,12Bは、被加工物11(図5(B)参照)の送り出し方向に沿って配設され、第1の載置部12Aと第2の載置部12Bとの間には、パンチ機構15(図1(A)参照)の加工領域15Cが設けられている。そして、加工領域15Cには、パンチ機構15のピン受けプレート部15Bが複数枚配設されている。尚、第1及び第2の載置部12A,12Bは、それぞれダイセット14(図1(A)参照)の台座部14Aを介してダイセット14に固定されている。 As shown in FIG. 2A, the mounting portion 12 has a first mounting portion 12A arranged on the front side of the punching device 10 and a second mounting portion 12A arranged on the back side of the punching device 10. It has a rest portion 12B and. The first and second mounting portions 12A and 12B are arranged along the feeding direction of the workpiece 11 (see FIG. 5B), and the first mounting portion 12A and the second mounting portion 12A and the second mounting portion are arranged. A processing region 15C of the punch mechanism 15 (see FIG. 1A) is provided between the 12B and the punch mechanism 15. A plurality of pin receiving plate portions 15B of the punch mechanism 15 are arranged in the processing region 15C. The first and second mounting portions 12A and 12B are fixed to the die set 14 via the pedestal portion 14A of the die set 14 (see FIG. 1A), respectively.
 詳細は後述するが、第2の載置部12Bは、第2の送り出し部13Bよりもパンチング装置10の奥側が、斜め下方へと傾斜した形状となる。この構造により、加工済みの被加工物11は、その後端側が第2の送り出し部13Bの押圧状態から解放されることで、第2の載置部12Bの上面をパンチング装置10の奥側へと滑り落ち、パンチング装置10から回収される。 Although the details will be described later, the second mounting portion 12B has a shape in which the back side of the punching device 10 is inclined diagonally downward from the second feeding portion 13B. With this structure, the processed workpiece 11 is released from the pressed state of the second feeding portion 13B on the rear end side, so that the upper surface of the second mounting portion 12B is moved to the back side of the punching device 10. It slides down and is recovered from the punching device 10.
 次に、搬送機構13は、主に、第1及び第2の載置部12A,12B上面の被加工物11を送り出し方向に移動させる第1の送り出し部13A及び第2の送り出し部13Bと、第1の送り出し部13A及び第2の送り出し部13Bを間欠的に回動させる第1及び第2の駆動機構21,22と、第2の送り出し部13Bを機械的に昇降させる可動機構23と、被加工物11の位置を検出する位置検出センサ24(図3(C)参照)と、第1の送り出し部13A及び第1の駆動機構21を支持する第1の支持枠体25と、第2の送り出し部13B及び第2の駆動機構22を支持する第2の支持枠体26と、を有している。 Next, the transport mechanism 13 mainly includes a first delivery portion 13A and a second delivery portion 13B that move the workpiece 11 on the upper surfaces of the first and second mounting portions 12A and 12B in the delivery direction. The first and second drive mechanisms 21 and 22 that intermittently rotate the first delivery portion 13A and the second delivery portion 13B, and the movable mechanism 23 that mechanically raises and lowers the second delivery portion 13B. A position detection sensor 24 (see FIG. 3C) that detects the position of the workpiece 11, a first support frame 25 that supports the first delivery unit 13A and the first drive mechanism 21, and a second support frame body 25. It has a delivery portion 13B and a second support frame body 26 for supporting the second drive mechanism 22.
 第1の送り出し部13Aは、例えば、円筒状の第1の回転式ローラであり、回転軸27(図2(B)参照)となる鉄心の周囲にシリコンゴムが配設されている。そして、被加工物11が第1の載置部12Aの上面に載置されていない状態では、第1の送り出し部13Aは、第1の送り出し部13A及び第1の支持枠体25の自重により第1の載置部12Aの上面と当接すると共に、第1の載置部12Aの横幅方向(左右方向)に渡り配設されている。 The first feeding portion 13A is, for example, a cylindrical first rotary roller, and silicon rubber is arranged around an iron core serving as a rotating shaft 27 (see FIG. 2B). Then, in a state where the workpiece 11 is not mounted on the upper surface of the first mounting portion 12A, the first feeding portion 13A is due to the weight of the first feeding portion 13A and the first support frame body 25. It is in contact with the upper surface of the first mounting portion 12A and is arranged over the width direction (horizontal direction) of the first mounting portion 12A.
 また、第1の送り出し部13Aは、その回転軸27を介して第1の載置部12Aの左右両側に配設されている第1の支持枠体25に対して回転自在に軸支されている。そして、第1の送り出し部13Aの回転軸27の一端側が、第1の駆動機構21のギア部21Bと連結し、サーボプレス装置の昇降動作のタイミングに合わせて間欠的に回転する。 Further, the first delivery portion 13A is rotatably supported by the first support frame body 25 arranged on both the left and right sides of the first mounting portion 12A via the rotation shaft 27. There is. Then, one end side of the rotation shaft 27 of the first delivery portion 13A is connected to the gear portion 21B of the first drive mechanism 21 and intermittently rotates in accordance with the timing of the ascending / descending operation of the servo press device.
 詳細は後述するが、第1の送り出し部13Aが、第1の載置部12Aの上面との間に被加工物11を挟み込む際に、例えば、支持棒部25Cを掴み持ち上げる手動操作により、第1の送り出し部13Aは、第1の載置部12Aの上面から離間して上昇する。その後、第1の送り出し部13Aは、上記手動操作により、被加工物11の上面へと下降し、第1の送り出し部13A等の自重を利用して、被加工物11を第1の載置部12Aの上面に向けて押圧する。そして、第1の送り出し部13Aは、被加工物11を押圧した状態にて回転することで、被加工物11を送り出し方向へと搬送する。尚、第1の送り出し部13Aが、第1の載置部12Aの上面に対して昇降する機構により、様々な厚みの被加工物11も第1の載置部12Aとの間に容易に挟み込むことができる。 Although the details will be described later, when the first feeding portion 13A sandwiches the workpiece 11 between the first feeding portion 13A and the upper surface of the first mounting portion 12A, for example, by a manual operation of grasping and lifting the support rod portion 25C, the first The delivery portion 13A of 1 rises apart from the upper surface of the first mounting portion 12A. After that, the first feeding portion 13A descends to the upper surface of the workpiece 11 by the above manual operation, and the workpiece 11 is placed on the first loading portion 11 by utilizing the weight of the first feeding portion 13A or the like. Press toward the upper surface of the portion 12A. Then, the first delivery unit 13A rotates the work piece 11 in a pressed state to convey the work piece 11 in the delivery direction. The first feeding portion 13A moves up and down with respect to the upper surface of the first mounting portion 12A, so that the workpiece 11 of various thicknesses can be easily sandwiched between the first mounting portion 12A. be able to.
 第2の送り出し部13Bは、例えば、円筒状の第2の回転式ローラであり、回転軸28(図2(B)参照)となる鉄心の周囲にシリコンゴムが配設されている。そして、被加工物11が第2の載置部12Bの上面に載置されていない状態では、第2の送り出し部13Bは、第2の送り出し部13B及び第2の支持枠体26の自重により第2の載置部12Bの上面と当接すると共に、第2の載置部12Bの横幅方向(左右方向)に渡り配設されている。 The second feeding portion 13B is, for example, a cylindrical second rotary roller, and silicon rubber is arranged around an iron core serving as a rotating shaft 28 (see FIG. 2B). When the workpiece 11 is not mounted on the upper surface of the second mounting portion 12B, the second feeding portion 13B is due to the weight of the second feeding portion 13B and the second support frame body 26. It comes into contact with the upper surface of the second mounting portion 12B and is arranged over the lateral width direction (left-right direction) of the second mounting portion 12B.
 また、第2の送り出し部13Bは、その回転軸28を介して第2の載置部12Bの左右両側に配設されている第2の支持枠体26に対して回転自在に軸支されている。そして、第2の送り出し部13Bの回転軸28の一端側が、第2の駆動機構22のギア部22Bと連結し、サーボプレス装置の昇降動作のタイミングに合わせて間欠的に回転する。 Further, the second delivery portion 13B is rotatably supported by a second support frame body 26 arranged on both left and right sides of the second mounting portion 12B via the rotation shaft 28. There is. Then, one end side of the rotation shaft 28 of the second delivery portion 13B is connected to the gear portion 22B of the second drive mechanism 22, and is intermittently rotated in accordance with the timing of the ascending / descending operation of the servo press device.
 詳細は後述するが、第2の送り出し部13Bは、第2の載置部12Bの上面との間に被加工物11を挟み込む際に、可動機構23を介して第2の載置部12Bの上面から離間して上昇する。その後、第2の送り出し部13Bは、可動機構23を介して下降し、第2の送り出し部13B等の自重を利用して被加工物11を第2の載置部12Bの上面に向けて押圧する。そして、第2の送り出し部13Bは、被加工物11を押圧した状態にて回転することで、被加工物11を送り出し方向へと搬送する。尚、第2の送り出し部13Bが、第2の載置部12Bの上面に対して昇降する機構により、様々な厚みの被加工物11も第2の載置部12Bとの間に容易に挟み込むことができる。 Although the details will be described later, when the workpiece 11 is sandwiched between the second feeding portion 13B and the upper surface of the second mounting portion 12B, the second feeding portion 12B of the second mounting portion 12B via the movable mechanism 23. It rises away from the top surface. After that, the second feeding portion 13B descends via the movable mechanism 23, and presses the workpiece 11 toward the upper surface of the second mounting portion 12B by utilizing the weight of the second feeding portion 13B or the like. To do. Then, the second feeding portion 13B rotates while pressing the workpiece 11 to convey the workpiece 11 in the feeding direction. The second feeding portion 13B moves up and down with respect to the upper surface of the second mounting portion 12B, so that the workpiece 11 of various thicknesses can be easily sandwiched between the second mounting portion 12B. be able to.
 第1の駆動機構21は、主に、サーボモータ21Aと、サーボモータ21Aの駆動力を第1の送り出し部13Aの回転軸27に伝達するギア部21Bと、を有している。上述したように、サーボモータ21Aは、制御部16により制御され、サーボプレス装置の昇降動作のタイミングに合わせて駆動する。 The first drive mechanism 21 mainly has a servomotor 21A and a gear portion 21B that transmits the driving force of the servomotor 21A to the rotating shaft 27 of the first delivery portion 13A. As described above, the servomotor 21A is controlled by the control unit 16 and is driven in accordance with the timing of the ascending / descending operation of the servo press device.
 第2の駆動機構22は、主に、サーボモータ22Aと、サーボモータ22Aの駆動力を第2の送り出し部13Bの回転軸28に伝達するギア部22Bと、を有している。上述したように、サーボモータ22Aは、制御部16により制御され、サーボプレス装置の昇降動作のタイミングに合わせて駆動する。 The second drive mechanism 22 mainly has a servomotor 22A and a gear portion 22B that transmits the driving force of the servomotor 22A to the rotating shaft 28 of the second delivery portion 13B. As described above, the servomotor 22A is controlled by the control unit 16 and is driven in accordance with the timing of the ascending / descending operation of the servo press device.
 制御部16は、サーボプレス装置の昇降動作のタイミングに合わせて、サーボモータ21A,22Aを同期して稼働させる。具体的には、第1及び第2の送り出し部13A,13Bは同一径であり、制御部16は、第1及び第2の送り出し部13A,13Bを同一方向に同一角度だけ、同一のタイミングにて回転させる。その結果、被加工物11は、第1及び第2の送り出し部13A,13B間にて弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。 The control unit 16 synchronously operates the servomotors 21A and 22A in accordance with the timing of the ascending / descending operation of the servo press device. Specifically, the first and second delivery units 13A and 13B have the same diameter, and the control unit 16 moves the first and second delivery units 13A and 13B in the same direction at the same angle and at the same timing. And rotate. As a result, the workpiece 11 is prevented from loosening, twisting, or leaning between the first and second feeding portions 13A and 13B.
 可動機構23は、ダイセット14上面に固定され、主に、パンチング装置10の上下方向へと伸縮する伸縮部材31と、第2の支持枠体26の側面に固定され、伸縮部材31と接触することで第2の支持枠体26を可動させる受けプレート32と、を有している。 The movable mechanism 23 is fixed to the upper surface of the die set 14, and is mainly fixed to the side surface of the expansion / contraction member 31 that expands and contracts in the vertical direction of the punching device 10 and the second support frame body 26, and comes into contact with the expansion / contraction member 31. It has a receiving plate 32 that moves the second support frame body 26.
 伸縮部材31としては、圧縮空気により伸縮するエアシリンダ装置や油圧により伸縮する油圧シリンダ装置等が用いられる。そして、制御部16は、位置検出センサ24(図3(C)参照)の検出信号により伸縮部材31のシリンダ部31A(図1(A)参照)を上方へと伸ばすと共に、第1及び第2の送り出し部13A,13Bの回転数に合わせて伸縮部材31のシリンダ部31Aを下方へと縮め、元の位置へと戻す。 As the telescopic member 31, an air cylinder device that expands and contracts with compressed air, a hydraulic cylinder device that expands and contracts with flood control, and the like are used. Then, the control unit 16 extends the cylinder unit 31A (see FIG. 1A) of the telescopic member 31 upward by the detection signal of the position detection sensor 24 (see FIG. 3C), and the first and second units 16 The cylinder portion 31A of the telescopic member 31 is contracted downward and returned to the original position in accordance with the rotation speeds of the feeding portions 13A and 13B.
 受けプレート32は、例えば、略L字形状の金属板であり、受けプレート32の一部が、伸縮部材31の上方へと配設されている。そして、伸縮部材31のシリンダ部31Aが収納された状態では、受けプレート32と伸縮部材31とは非接触の状態であり、伸縮部材31のシリンダ部31Aが伸びることで、受けプレート32と伸縮部材31とは接触状態となる。詳細は後述するが、受けプレート32が、伸縮部材31により上方へと持ち上げられることで、第2の支持枠体26の一端側が持ち上げられ、第2の送り出し部13Bが、被加工物11から離間して上昇する。 The receiving plate 32 is, for example, a substantially L-shaped metal plate, and a part of the receiving plate 32 is arranged above the telescopic member 31. When the cylinder portion 31A of the telescopic member 31 is housed, the receiving plate 32 and the telescopic member 31 are in non-contact state, and when the cylinder portion 31A of the telescopic member 31 is extended, the receiving plate 32 and the telescopic member 31 are not in contact with each other. It is in contact with 31. Although the details will be described later, when the receiving plate 32 is lifted upward by the telescopic member 31, one end side of the second support frame body 26 is lifted, and the second feeding portion 13B is separated from the workpiece 11. And rise.
 位置検出センサ24は、例えば、赤外線センサから成り、図3(C)に示すように、パンチ機構15の加工領域15C近傍の第2の載置部12Bに対して配設されている。図示したように、位置検出センサ24は、第2の載置部12Bに設けられた設置孔43(図3(C)参照)内に配設され、第2の載置部12Bの上面を移動する被加工物11の先端部を位置検出する。 The position detection sensor 24 is composed of, for example, an infrared sensor, and is arranged with respect to the second mounting portion 12B in the vicinity of the processing region 15C of the punch mechanism 15 as shown in FIG. 3C. As shown, the position detection sensor 24 is arranged in the installation hole 43 (see FIG. 3C) provided in the second mounting portion 12B, and moves on the upper surface of the second mounting portion 12B. The position of the tip of the workpiece 11 to be processed is detected.
 次に、図2(A)及び図2(B)を用いて、第1の支持枠体25及び第2の支持枠体26について説明する。 Next, the first support frame body 25 and the second support frame body 26 will be described with reference to FIGS. 2 (A) and 2 (B).
 第1の支持枠体25は、主に、一対の壁体部25A,25Bと、壁体部25A,25Bを架橋して連結し、例えば、円柱形状の一対の支持棒部25C,25Dと、を有している。図示したように、壁体部25A,25Bは、第1の載置部12Aの左右両側に略平行となるように配設されている。そして、壁体部25Aは、直方体形状であり、その長手方向が送り出し方向に沿って配設されると共に、その中空部にて、第1の駆動機構21のギア部21Bを回転自在に支持している。また、壁体部25Aの内側面側にはサーボモータ21Aが配設されている。 The first support frame body 25 is mainly formed by bridging and connecting a pair of wall body portions 25A and 25B and wall body portions 25A and 25B, and for example, a pair of cylindrical support rod portions 25C and 25D. have. As shown in the figure, the wall body portions 25A and 25B are arranged so as to be substantially parallel to the left and right sides of the first mounting portion 12A. The wall body portion 25A has a rectangular parallelepiped shape, and its longitudinal direction is arranged along the feeding direction, and the hollow portion thereof rotatably supports the gear portion 21B of the first drive mechanism 21. ing. Further, a servomotor 21A is arranged on the inner side surface side of the wall body portion 25A.
 支持棒部25Cが、第1の載置部12Aの上面側であり、第1の送り出し部13Aの上方に、壁体部25A,25Bを架橋して配設されている。一方、支持棒部25Dは、第1の載置部12Aの下面側であり、壁体部25A,25Bの長手方向(紙面前後方向)の下端側に、壁体部25A,25Bを架橋して配設されている。尚、支持棒部25Dは、壁体部25A,25B内側面において、支持棒部25Cと略対角線上に位置するように配設されることで、第1の支持枠体25の剛性力を高めている。 The support rod portion 25C is arranged on the upper surface side of the first mounting portion 12A, and the wall body portions 25A and 25B are crosslinked and arranged above the first delivery portion 13A. On the other hand, the support rod portion 25D is on the lower surface side of the first mounting portion 12A, and the wall body portions 25A and 25B are bridged to the lower end side of the wall body portions 25A and 25B in the longitudinal direction (paper surface front-rear direction). It is arranged. The support rod portion 25D is arranged on the inner side surfaces of the wall body portions 25A and 25B so as to be located substantially diagonally with the support rod portion 25C, thereby increasing the rigidity of the first support frame body 25. ing.
 図示したように、支持棒部25Dが、台座部14Aに固定されたプレート部14Bに対して回転自在に軸支され、第1の支持枠体25は、ダイセット14に対して回転自在に支持されている。この構造により、第1の支持枠体25は、支持棒部25Dを回転軸として回転することができる。例えば、作業者が、支持棒部25Cを持ち上げることで、上述したように、第1の送り出し部13Aが、第1の載置部12Aの上面から離間して上昇する。尚、第1の支持枠体25に外力が加わっていない状態では、第1の送り出し部13A等の自重により、第1の送り出し部13Aは、第1の載置部12Aの上面または第1の載置部12Aの上面に載置された被加工物11と当接している。 As shown, the support rod portion 25D is rotatably supported by the plate portion 14B fixed to the pedestal portion 14A, and the first support frame body 25 is rotatably supported by the die set 14. Has been done. With this structure, the first support frame body 25 can rotate about the support rod portion 25D as a rotation axis. For example, when the operator lifts the support rod portion 25C, as described above, the first delivery portion 13A rises apart from the upper surface of the first mounting portion 12A. In a state where no external force is applied to the first support frame body 25, due to the weight of the first delivery portion 13A or the like, the first delivery portion 13A may be placed on the upper surface of the first mounting portion 12A or the first It is in contact with the workpiece 11 mounted on the upper surface of the mounting portion 12A.
 第2の支持枠体26は、主に、一対の壁体部26A,26Bと、壁体部26A,26Bを架橋して連結し、例えば、円柱形状の一対の支持棒部26C,26Dと、を有し、上述した第1の支持枠体25と同様に、プレート部14Bを介してダイセット14に対して回転自在に支持されている。 The second support frame body 26 mainly bridges and connects a pair of wall body portions 26A and 26B and wall body portions 26A and 26B, and for example, a pair of cylindrical support rod portions 26C and 26D and The first support frame body 25 described above is rotatably supported with respect to the die set 14 via the plate portion 14B.
 この構造により、制御部16が可動機構23を制御し、伸縮部材31のシリンダ部31Aが上方へと伸び、受けプレート32と伸縮部材31とが接触状態となることで、受けプレート32が上方へと持ち上げられる。そして、第2の支持枠体26が、支持棒部26Dを回転軸として回転することで、受けプレート32の配設側の第2の支持枠体26が持ち上げられ、第2の送り出し部13Bが、被加工物11から離間して上昇する。 With this structure, the control unit 16 controls the movable mechanism 23, the cylinder portion 31A of the telescopic member 31 extends upward, and the receiving plate 32 and the telescopic member 31 are in contact with each other, so that the receiving plate 32 moves upward. Is lifted. Then, the second support frame body 26 rotates around the support rod portion 26D as a rotation axis, so that the second support frame body 26 on the arrangement side of the receiving plate 32 is lifted, and the second delivery portion 13B is lifted. , Ascends away from the workpiece 11.
 一方、制御部16が可動機構23を制御し、伸縮部材31のシリンダ部31Aが縮むことで、第2の支持枠体26が、支持棒部26Dを支点として回転し、第2の送り出し部13Bが、被加工物11に向けて下降する。その後、受けプレート32と伸縮部材31とが非接触状態となり、第2の送り出し部13Bは、被加工物11と当接し、第2の送り出し部13B等の自重により被加工物11を押圧する。 On the other hand, the control unit 16 controls the movable mechanism 23, and the cylinder portion 31A of the telescopic member 31 contracts, so that the second support frame body 26 rotates with the support rod portion 26D as a fulcrum, and the second delivery portion 13B However, it descends toward the workpiece 11. After that, the receiving plate 32 and the telescopic member 31 are in a non-contact state, the second feeding portion 13B comes into contact with the workpiece 11, and the workpiece 11 is pressed by the weight of the second feeding portion 13B or the like.
 本実施形態では、伸縮部材31のシリンダ部31Aは、一定量のストローク幅を有し、位置検出センサ24からの検出信号に応じて、制御部16により制御されて伸縮する。そして、制御部16が、上記検出信号の検出後、最初に第2の送り出し部13Bを回転させるタイミングに合わせて、伸縮部材31のシリンダ部31Aを最も伸びた状態とする。この状態では、第2の送り出し部13Bと第2の載置部12Bとの隙間が、被加工物11の厚みよりも広くなる。一方、伸縮部材31のシリンダ部31Aを最も伸びた状態から、その後の第2の送り出し部13Bの7回転目の回転時に合わせて、伸縮部材31のシリンダ部31Aを最も縮んだ状態へと戻す。その結果、位置検出センサ24にて検出された加工中の被加工物11が、第2の送り出し部13Bの下方まで搬送され、加工中の被加工物11の先端側は、第2の送り出し部13Bにてしっかりと押圧される。 In the present embodiment, the cylinder portion 31A of the telescopic member 31 has a certain amount of stroke width, and is controlled by the control unit 16 to expand and contract in response to a detection signal from the position detection sensor 24. Then, after the control unit 16 detects the detection signal, the cylinder portion 31A of the telescopic member 31 is brought into the most extended state in accordance with the timing of first rotating the second delivery portion 13B. In this state, the gap between the second feeding portion 13B and the second mounting portion 12B becomes wider than the thickness of the workpiece 11. On the other hand, the cylinder portion 31A of the telescopic member 31 is returned to the most contracted state from the state in which the cylinder portion 31A of the telescopic member 31 is most extended, in accordance with the subsequent rotation of the second delivery portion 13B at the seventh rotation. As a result, the workpiece 11 being machined detected by the position detection sensor 24 is conveyed to the lower part of the second feeding portion 13B, and the tip end side of the workpiece 11 being machined is the second feeding portion. It is firmly pressed at 13B.
 図3(A)から図3(D)は、本実施形態のパンチング装置10の搬送機構13にて被加工物11Aを搬送する状況を説明する概略図である。図4(A)から図4(D)は、本実施形態のパンチング装置10の搬送機構13にて複数の被加工物11A,11Bを搬送する状況を説明する概略図である。尚、図3(A)から図4(D)では、説明の都合上、被加工物11A,11Bに穿孔されるパンチ孔51(図5(B)参照)は、省略して図示している。また、搬送機構13の可動状態は、適宜、図1及び図2を用いて上述した説明を参照する。 3 (A) to 3 (D) are schematic views illustrating a situation in which the workpiece 11A is transported by the transport mechanism 13 of the punching device 10 of the present embodiment. 4 (A) to 4 (D) are schematic views illustrating a situation in which a plurality of workpieces 11A and 11B are transported by the transport mechanism 13 of the punching device 10 of the present embodiment. In FIGS. 3A to 4D, for convenience of explanation, the punch holes 51 (see FIG. 5B) drilled in the workpieces 11A and 11B are omitted. .. Further, the movable state of the transport mechanism 13 is referred to the above-described description with reference to FIGS. 1 and 2 as appropriate.
 図3(A)に示す如く、作業者等により第1の載置部12Aの上面に個片のシート状の被加工物11Aを載置する。そして、作業者は、例えば、被加工物11Aの先端側を伸張させながら、第1の載置部12Aの横幅方向に渡り配設される第1の送り出し部13Aに対して、被加工物11Aの先端を接触させることで、被加工物11Aを送り出し方向(紙面前後方向)に対して位置合わせを行う。 As shown in FIG. 3A, an individual sheet-shaped workpiece 11A is placed on the upper surface of the first mounting portion 12A by an operator or the like. Then, for example, the operator stretches the tip end side of the workpiece 11A with respect to the first feeding portion 13A arranged over the width direction of the first mounting portion 12A. By bringing the tips of the workpieces into contact with each other, the workpiece 11A is aligned with respect to the feeding direction (front-back direction of the paper surface).
 一方、第1の送り出し部13Aは、制御部16(図1(B)参照)により制御され、矢印41にて示すように間欠的に回転する。そして、被加工物11Aは、第1の送り出し部13Aの回転に合わせて、第1の送り出し部13Aと第1の載置部12Aとの間へと挟み込まれる。このとき、図2(A)及び図2(B)を用いて上述したように、被加工物11の厚みに応じて、第1の支持枠体25が、支持棒部25Dを回転軸として回転することで、矢印42にて示すように、第1の送り出し部13Aは、第1の載置部12Aの上面から上昇し、被加工物11Aを挟み込むことができる。その後、第1の送り出し部13A及び第1の支持枠体25の自重により、被加工物11Aは、その横幅方向(紙面左右方向)に渡り、第1の送り出し部13Aにより第1の載置部12Aの上面側へと押圧されながら、送り出し方向へと搬送される。尚、第1の送り出し部13Aを上昇させる際に、作業者が支持棒部26Cを持ち上げる場合でも良く、また、作業者が第1の送り出し部13Aの回転に合わせて被加工物11を第1の送り出し部13Aの下方に押し込む場合でも良い。 On the other hand, the first delivery unit 13A is controlled by the control unit 16 (see FIG. 1B) and rotates intermittently as shown by the arrow 41. Then, the workpiece 11A is sandwiched between the first feeding portion 13A and the first mounting portion 12A in accordance with the rotation of the first feeding portion 13A. At this time, as described above with reference to FIGS. 2 (A) and 2 (B), the first support frame body 25 rotates about the support rod portion 25D as a rotation axis according to the thickness of the workpiece 11. As a result, as shown by the arrow 42, the first feeding portion 13A rises from the upper surface of the first mounting portion 12A and can sandwich the workpiece 11A. After that, due to the weight of the first feeding portion 13A and the first support frame body 25, the workpiece 11A extends in the width direction (left-right direction of the paper surface), and the first feeding portion 13A causes the first mounting portion. While being pressed toward the upper surface side of 12A, it is conveyed in the delivery direction. It should be noted that the worker may lift the support rod portion 26C when raising the first feeding portion 13A, and the worker first raises the workpiece 11 in accordance with the rotation of the first feeding portion 13A. It may be pushed under the sending portion 13A of.
 図3(B)に示す如く、第1の送り出し部13Aが、矢印41の方向へと間欠的に回転することで、被加工物11Aは送り出し方向へと、例えば、5mmピッチにて間欠的に送り出される。そして、被加工物11が、パンチ機構15(図1(A)参照)の加工領域15Cまで搬送されると、第1の送り出し部13Aの停止時に、パンチ機構15のパンチ部15A(図1(A)参照)が下死点まで下降する。その結果、パンチ部15Aに配設された複数のピン15Eが被加工物11Aを貫通し、ピン15Eの先端がピン受けプレート部15Bの小孔52,53内へと挿入される。そして、被加工物11Aには、ピン15Eと同形状のパンチ孔51(図5(B)参照)が穿孔される。 As shown in FIG. 3B, the first feeding portion 13A rotates intermittently in the direction of the arrow 41, so that the workpiece 11A is intermittently rotated in the feeding direction, for example, at a pitch of 5 mm. Be sent out. Then, when the workpiece 11 is conveyed to the processing region 15C of the punch mechanism 15 (see FIG. 1 (A)), the punch portion 15A of the punch mechanism 15 (FIG. 1 (FIG. 1 (A)) is stopped when the first delivery portion 13A is stopped. See A)) descends to bottom dead center. As a result, a plurality of pins 15E arranged in the punch portion 15A penetrate the workpiece 11A, and the tip of the pin 15E is inserted into the small holes 52 and 53 of the pin receiving plate portion 15B. Then, a punch hole 51 (see FIG. 5B) having the same shape as the pin 15E is drilled in the workpiece 11A.
 尚、被加工物11Aは、送り出し方向の後方側を第1の送り出し部13Aによりしっかりと固定され、その固定状態にてパンチ孔51が被加工物11Aに穿孔されることで、被加工物11Aには、位置精度良く、所望の形状のパンチ孔51が穿孔される。 The workpiece 11A is firmly fixed to the rear side in the feeding direction by the first feeding portion 13A, and the punch hole 51 is perforated in the workpiece 11A in the fixed state, whereby the workpiece 11A is formed. Is punched with a punch hole 51 having a desired shape with good positional accuracy.
 図3(C)に示す如く、位置検出センサ24は、パンチ機構15の加工領域15Cと第2の送り出し部13Bとの間であり、加工領域15C近傍の第2の載置部12Bの設置孔43に対して配設されている。そして、被加工物11Aが、第1の送り出し部13Aにより送り出され、被加工物11Aの先端部が、位置検出センサ24にて検出されると、制御部16(図1(B)参照)は、位置検出センサ24からの検出信号を受信し、可動機構23(図1(A)参照)及び第2の支持枠体26を介して第2の送り出し部13Bを上限位置まで上昇させる。 As shown in FIG. 3C, the position detection sensor 24 is located between the processing region 15C of the punch mechanism 15 and the second feeding portion 13B, and is an installation hole of the second mounting portion 12B in the vicinity of the processing region 15C. It is arranged with respect to 43. Then, when the workpiece 11A is fed by the first feeding unit 13A and the tip end portion of the workpiece 11A is detected by the position detection sensor 24, the control unit 16 (see FIG. 1B) , The detection signal from the position detection sensor 24 is received, and the second delivery portion 13B is raised to the upper limit position via the movable mechanism 23 (see FIG. 1A) and the second support frame body 26.
 具体的には、図2(A)及び図2(B)を用いて上述したように、第2の支持枠体26が、支持棒部26Dを回転軸として回転することで、矢印44にて示すように、第2の送り出し部13Bは、第2の載置部12Bの上面から上昇する。そして、第2の送り出し部13Bと第2の載置部12Bとの間の隙間の幅W1は、最も広い状態となり、少なくとも被加工物11Aの厚みよりも広い状態となる。尚、第1の送り出し部13Aは、引き続き、被加工物11Aを押圧し、被加工物11Aを送り出し方向へと送り出している。 Specifically, as described above with reference to FIGS. 2 (A) and 2 (B), the second support frame body 26 rotates with the support rod portion 26D as the rotation axis, so that the arrow 44 indicates. As shown, the second feeding portion 13B rises from the upper surface of the second mounting portion 12B. The width W1 of the gap between the second feeding portion 13B and the second mounting portion 12B is in the widest state, and is at least wider than the thickness of the workpiece 11A. The first feeding unit 13A continuously presses the workpiece 11A to feed the workpiece 11A in the feeding direction.
 図3(D)に示す如く、第2の送り出し部13Bは、例えば、上限位置まで上昇し、その後の第2の送り出し部13Bの7回転目までは上昇した状態を維持する。つまり、被加工物11Aは、第1の送り出し部13Aを介して送り出し方向へと5mmピッチにて間欠的に送り出されるので、上記上昇状態中に位置検出センサ24の位置から35mm分だけ第2の送り出し部13B側へと移動している。 As shown in FIG. 3D, the second delivery unit 13B rises to, for example, the upper limit position, and maintains the raised state until the seventh rotation of the second delivery unit 13B thereafter. That is, since the workpiece 11A is intermittently fed in the feeding direction via the first feeding portion 13A at a pitch of 5 mm, the second work piece 11A is 35 mm from the position of the position detection sensor 24 during the ascending state. It has moved to the delivery unit 13B side.
 図示したように、位置検出センサ24と第2の送り出し部13Bの回転軸28の軸心までの離間距離W2は、35mm以内に設定されている。そのため、被加工物11Aの先端部は、第2の送り出し部13Bの上記上昇中に、第2の送り出し部13Bの回転軸28の軸心の下方まで移動することができる。 As shown in the figure, the separation distance W2 between the position detection sensor 24 and the axis of the rotation shaft 28 of the second delivery unit 13B is set within 35 mm. Therefore, the tip end portion of the workpiece 11A can move to the lower side of the axis of the rotation shaft 28 of the second delivery portion 13B during the ascending of the second delivery portion 13B.
 その後、矢印45にて示すように、可動機構23及び第2の支持枠体26を介して第2の送り出し部13Bが下降し、被加工物11Aの先端側を第2の送り出し部13Bにて押圧する。そして、この状態では、被加工物11Aは、第2の送り出し部13B及び第2の支持枠体26の自重により、その横幅方向(紙面左右方向)に渡り、第2の送り出し部13Bにより第2の載置部12Bの上面側へと押圧されている。 After that, as shown by an arrow 45, the second feeding portion 13B descends via the movable mechanism 23 and the second support frame body 26, and the tip end side of the workpiece 11A is moved by the second feeding portion 13B. Press. Then, in this state, the workpiece 11A extends in the width direction (left-right direction of the paper surface) due to the weight of the second feeding portion 13B and the second support frame body 26, and is seconded by the second feeding portion 13B. Is pressed toward the upper surface side of the mounting portion 12B.
 この構造により、被加工物11Aは、送り出し方向の前後を第1及び第2の送り出し部13A,13Bによりしっかりと押圧されている。そして、矢印41,46にて示すように、第1及び第2の送り出し部13A,13Bは、同期して同一方向に間欠的に回転する。その結果、被加工物11Aが、弛んだり、捻じれたり、あるいは、寄れたりすることが防止され、被加工物11Aには、位置精度良く、所望の形状のパンチ孔51(図5(B)参照)が穿孔される。 With this structure, the workpiece 11A is firmly pressed by the first and second feeding portions 13A and 13B in the front-rear direction in the feeding direction. Then, as shown by arrows 41 and 46, the first and second delivery units 13A and 13B rotate intermittently in the same direction in synchronization with each other. As a result, the workpiece 11A is prevented from loosening, twisting, or leaning, and the workpiece 11A has a punch hole 51 having a desired shape with good positional accuracy (FIG. 5B). See) is perforated.
 図4(A)に示す如く、第2の送り出し部13Bが、矢印46の方向へと間欠的に回転することで、被加工物11Aは送り出し方向へと間欠的に送り出される。そして、パンチ機構15(図1(A)参照)の加工領域15Cでは、第2の送り出し部13Bの停止時に、パンチ部15A(図1(A)参照)が下死点まで下降し、被加工物11Aには、ピン15Eと同形状のパンチ孔51が穿孔される。 As shown in FIG. 4A, the second feeding portion 13B is intermittently rotated in the direction of the arrow 46, so that the workpiece 11A is intermittently fed in the feeding direction. Then, in the machining region 15C of the punch mechanism 15 (see FIG. 1 (A)), when the second feeding portion 13B is stopped, the punch portion 15A (see FIG. 1 (A)) descends to the bottom dead center and is processed. A punch hole 51 having the same shape as the pin 15E is drilled in the object 11A.
 一方、作業者等により第1の載置部12Aの上面に次にパンチ加工を行う被加工物11Bを載置する。図3(A)を用いて上述したように、作業者は、被加工物11Aの先端を送り出し方向(紙面前後方向)に対して位置合わせを行う。矢印42にて示すように、第1の支持枠体25を介して、第1の送り出し部13Aは、第1の載置部12Aの上面から上昇する。そして、被加工物11Bは、第1の送り出し部13Aの回転に合わせて、第1の送り出し部13Aと第1の載置部12Aとの間へと挟み込まれる。このとき、作業者は、被加工物11A,11B間に一定の離間距離W3を有した状態にて連続して投入する。 On the other hand, an operator or the like places the workpiece 11B to be punched next on the upper surface of the first mounting portion 12A. As described above with reference to FIG. 3A, the operator aligns the tip of the workpiece 11A with respect to the feeding direction (front-back direction of the paper surface). As shown by the arrow 42, the first delivery portion 13A rises from the upper surface of the first mounting portion 12A via the first support frame body 25. Then, the workpiece 11B is sandwiched between the first feeding portion 13A and the first mounting portion 12A in accordance with the rotation of the first feeding portion 13A. At this time, the operator continuously feeds the workpieces 11A and 11B with a constant separation distance W3.
 図4(B)に示す如く、矢印41,46にて示すように、第1及び第2の送り出し部13A,13Bは、制御部16の制御により同期し、同一方向へと同一のタイミングにて間欠的に回転することで、被加工物11A,11Bは、それぞれ離間距離W3を維持した状態にて移動し、お互いに衝突することで、弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。 As shown in FIG. 4B, as shown by arrows 41 and 46, the first and second delivery units 13A and 13B are synchronized under the control of the control unit 16 and are synchronized in the same direction at the same timing. By rotating intermittently, the workpieces 11A and 11B move while maintaining the separation distance W3, and when they collide with each other, they may loosen, twist, or approach. Be prevented.
 図3(A)から図3(D)を用いて上述したように、被加工物11Bは、第1の送り出し部13Aにより送り出し方向の前方側へと送り出されると共に、被加工物11Bには、第1の送り出し部13Aの停止時に合わせて複数のパンチ孔51が穿孔される。 As described above with reference to FIGS. 3 (A) to 3 (D), the workpiece 11B is fed forward by the first feeding portion 13A in the feeding direction, and the workpiece 11B is provided with the workpiece 11B. A plurality of punch holes 51 are drilled in accordance with the stop of the first feeding portion 13A.
 一方、被加工物11Aは、パンチ部15Aによるパンチ孔51の穿孔作業が終了し、加工済み状態である。第2の送り出し部13Bが、矢印46の方向へと間欠的に回転することで、被加工物11Aは送り出し方向へと間欠的に送り出される。そして、被加工物11Aの大部分は、第2の載置部12Bの傾斜面へと位置し、その後端側が、第2の送り出し部13Bにて支えられている状態である。 On the other hand, the workpiece 11A is in a processed state after the punching work of the punch hole 51 by the punch portion 15A is completed. By intermittently rotating the second feeding portion 13B in the direction of the arrow 46, the workpiece 11A is intermittently fed in the feeding direction. Most of the workpiece 11A is located on the inclined surface of the second mounting portion 12B, and the rear end side is supported by the second feeding portion 13B.
 図4(C)に示す如く、被加工物11Bが、第1の送り出し部13Aにより送り出され、被加工物11Bの先端部が、位置検出センサ24にて検出される。図3(C)を用いて上述したように、可動機構23(図1(A)参照)及び第2の支持枠体26を介して、第2の送り出し部13Bを上限位置まで上昇させることで、矢印44にて示すように、第2の送り出し部13Bは、第2の載置部12Bの上面から上昇する。 As shown in FIG. 4C, the workpiece 11B is fed by the first feeding portion 13A, and the tip portion of the workpiece 11B is detected by the position detection sensor 24. As described above with reference to FIG. 3C, by raising the second delivery portion 13B to the upper limit position via the movable mechanism 23 (see FIG. 1A) and the second support frame body 26. , As shown by the arrow 44, the second delivery portion 13B rises from the upper surface of the second mounting portion 12B.
 一方、被加工物11Aは、第2の送り出し部13Bにより送り出し方向へと搬送されていたが、第2の送り出し部13Bが上昇することで、第2の送り出し部13Bの支持状態から解放される。その結果、矢印47にて示すように、被加工物11Aは、その自重により第2の載置部12Bの上面をパンチング装置10の奥側へと滑り落ち、パンチング装置10に併設される回収箱(図示せず)内へと回収される。 On the other hand, the workpiece 11A was conveyed in the feeding direction by the second feeding section 13B, but when the second feeding section 13B rises, it is released from the supported state of the second feeding section 13B. .. As a result, as shown by the arrow 47, the workpiece 11A slides down the upper surface of the second mounting portion 12B to the back side of the punching device 10 due to its own weight, and the collection box attached to the punching device 10 It is collected inside (not shown).
 つまり、第2の載置部12Bには、第2の送り出し部13Bより若干奥側に斜め下方へと傾斜する傾斜面が設けられる。この構造により、第2の送り出し部13Bの支持状態から解放された加工済み被加工物11Aを確実に第2の載置部12Bの上面から回収し、パンチング装置10での被加工物11A,11Bを含む被加工物11の連続作業を実現し、量産性を向上させることができる。 That is, the second mounting portion 12B is provided with an inclined surface that is slightly inclined downward from the second feeding portion 13B. With this structure, the processed workpiece 11A released from the support state of the second feeding portion 13B is surely collected from the upper surface of the second mounting portion 12B, and the workpieces 11A and 11B in the punching device 10 are collected. It is possible to realize continuous work of the workpiece 11 including the above and improve mass productivity.
 図4(D)に示す如く、第2の送り出し部13Bは、一定期間上昇状態を維持した後、矢印45にて示すように、可動機構23及び第2の支持枠体26を介して第2の送り出し部13Bが下降し、被加工物11Bの先端側を第2の送り出し部13Bにて押圧する。図3(D)を用いて上述したように、被加工物11Bは、送り出し方向の前後を第1及び第2の送り出し部13A,13Bによりしっかりと押圧される共に、第1及び第2の送り出し部13A,13Bの停止時にはしっかりと固定されている。 As shown in FIG. 4 (D), the second delivery unit 13B maintains the ascending state for a certain period of time, and then, as shown by the arrow 45, is second via the movable mechanism 23 and the second support frame body 26. The feeding portion 13B is lowered, and the tip end side of the workpiece 11B is pressed by the second feeding portion 13B. As described above with reference to FIG. 3D, the workpiece 11B is firmly pressed by the first and second feeding portions 13A and 13B in the front-rear direction in the feeding direction, and the first and second feeding portions are pressed. When the portions 13A and 13B are stopped, they are firmly fixed.
 そして、矢印41,46にて示すように、第1及び第2の送り出し部13A,13Bは、同期して同一方向に間欠的に回転する。その結果、被加工物11Bは、繰り返し送り出し方向へと一定量だけ送り出され、被加工物11Bが、弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。そして、被加工物11Bには、位置精度良く、所望の形状のパンチ孔51(図5(B)参照)が穿孔される。 Then, as shown by arrows 41 and 46, the first and second delivery units 13A and 13B rotate intermittently in the same direction in synchronization with each other. As a result, the workpiece 11B is repeatedly fed in a certain amount in the feeding direction, and the workpiece 11B is prevented from loosening, twisting, or leaning. Then, a punch hole 51 (see FIG. 5B) having a desired shape is drilled in the workpiece 11B with good positional accuracy.
 尚、本実施形態では、第1の載置部12Aの上面、ピン受けプレート部15Bの上面及び第2の載置部12Bの上面が、実質、同一面を形成している。この構造により、被加工物11A,11Bを含む被加工物11は、上記同一面と擦れながら移動するが、上記同一面が、段差を有することなく、平坦面からなることで、被加工物11が、段差に引っ掛かることで、捻じれたり、寄れたりすることが防止される。 In the present embodiment, the upper surface of the first mounting portion 12A, the upper surface of the pin receiving plate portion 15B, and the upper surface of the second mounting portion 12B form substantially the same surface. Due to this structure, the workpiece 11 including the workpieces 11A and 11B moves while rubbing against the same surface, but the same surface is made of a flat surface without having a step, so that the workpiece 11 is formed. However, by being caught on a step, it is prevented from being twisted or leaning.
 また、被加工物11の長手方向の長さは、少なくとも第1の送り出し部13Aの回転軸27の軸心と第2の送り出し部13Bの回転軸28の軸心との離間距離も長くなる。その結果、被加工物11は、少なくとも第1及び第2の送り出し部13A,13Bにて送り出されることで、第1及び第2の載置部12A,12Bの上面にて移動出来なくなることが防止される。 Further, the length of the workpiece 11 in the longitudinal direction also increases the distance between the axis 27 of the rotating shaft 27 of the first feeding portion 13A and the axis 28 of the rotating shaft 28 of the second feeding portion 13B. As a result, the workpiece 11 is fed out at least by the first and second feeding portions 13A and 13B, so that the workpiece 11 is prevented from being unable to move on the upper surfaces of the first and second mounting portions 12A and 12B. Will be done.
 図5(A)は、本実施形態のパンチング装置10のパンチ機構15を説明する平面図である。図5(B)は、本実施形態のパンチング装置10にて加工された被加工物11を説明する平面図である。 FIG. 5A is a plan view illustrating the punch mechanism 15 of the punching device 10 of the present embodiment. FIG. 5B is a plan view illustrating a workpiece 11 machined by the punching device 10 of the present embodiment.
 図5(A)では、パンチ機構15(図1(A)参照)の加工領域15Cに配設される複数のピン受けプレート部15Bを示している。ピン受けプレート部15Bは、被加工物11の送り出し方向に前後して2列配列されている。前段のピン受けプレート部15Bには、パンチング装置10の手前側に複数の小孔52が形成されている。複数の小孔52の形状は、例えば、円形状であり、パンチング装置10の横幅方向に延在して、例えば、5mmピッチにて連続して形成されている。 FIG. 5A shows a plurality of pin receiving plate portions 15B arranged in the machining region 15C of the punch mechanism 15 (see FIG. 1A). The pin receiving plate portions 15B are arranged in two rows back and forth in the feeding direction of the workpiece 11. A plurality of small holes 52 are formed in the pin receiving plate portion 15B in the front stage on the front side of the punching device 10. The shape of the plurality of small holes 52 is, for example, a circular shape, which extends in the lateral width direction of the punching device 10 and is continuously formed at, for example, a pitch of 5 mm.
 一方、後段のピン受けプレート部15Bには、パンチング装置10の奥側に複数の小孔53が形成されている。複数の小孔53の形状は、例えば、円形状であり、パンチング装置10の横幅方向に延在して、例えば、5mmピッチにて連続して形成されている。図示したように、後段のピン受けプレート部15Bの小孔53は、前段のピン受けプレート部15Bの小孔52の間に位置する様に、後段のピン受けプレート部15Bは、前段のピン受けプレート部15Bに対して左側に2.5mmずらして配置されている。また、前段のピン受けプレート部15Bの小孔52と後段のピン受けプレート部15Bの小孔53とは、送り出し方向に、例えば、5mm離間して配置されている。 On the other hand, in the pin receiving plate portion 15B in the subsequent stage, a plurality of small holes 53 are formed on the back side of the punching device 10. The shape of the plurality of small holes 53 is, for example, a circular shape, which extends in the lateral width direction of the punching device 10 and is continuously formed at, for example, a pitch of 5 mm. As shown in the figure, the small hole 53 of the pin receiving plate portion 15B of the rear stage is located between the small holes 52 of the pin receiving plate portion 15B of the front stage, and the pin receiving plate portion 15B of the rear stage is the pin receiving of the front stage. It is arranged 2.5 mm to the left with respect to the plate portion 15B. Further, the small hole 52 of the pin receiving plate portion 15B in the front stage and the small hole 53 of the pin receiving plate portion 15B in the rear stage are arranged at a distance of, for example, 5 mm in the feeding direction.
 パンチ機構15(図1(A)参照)のパンチ部15A(図1(A)参照)では、ピン受けプレート部15Bの小孔52,53に対応する位置に複数のピン15E(図3(B)参照)を保持している。そして、ピン15Eの形状も小孔52,53の形状と同様に円形状であり、上述したように、パンチ部15Aが下死点まで下降し、ピン15Eが被加工物11を打ち抜き、小孔52,53内へと挿入することで、被加工物11には、複数のパンチ孔51が穿孔される。尚、本実施形態では、小孔52,53の形状は、同形状であるが、その形状を相違させることで、被加工物11には、様々な形状や模様のパンチ孔51を穿孔することができる。 In the punch portion 15A (see FIG. 1 (A)) of the punch mechanism 15 (see FIG. 1 (A)), a plurality of pins 15E (see FIG. 3 (B)) are located at positions corresponding to the small holes 52 and 53 of the pin receiving plate portion 15B. ) Is held. The shape of the pin 15E is also circular like the shapes of the small holes 52 and 53. As described above, the punch portion 15A descends to the bottom dead center, the pin 15E punches the workpiece 11, and the small hole By inserting into the 52 and 53, a plurality of punch holes 51 are formed in the workpiece 11. In the present embodiment, the small holes 52 and 53 have the same shape, but by making the shapes different, punch holes 51 having various shapes and patterns are drilled in the workpiece 11. Can be done.
 図5(B)に示す如く、被加工物11には、送り出し方向に対して、5mmピッチにてパンチ孔51の列が形成される。上述したように、被加工物11は、第1及び第2の送り出し部13A,13Bを介して送り出し方向へと5mmピッチにて間欠的に送り出される。そして、前段のピン受けプレート部15Bの小孔52と後段のピン受けプレート部15Bの小孔53とは、例えば、5mm離間して配置されている。この構造により、パンチング装置10の横幅方向におけるパンチ孔51の列では、2.5mmピッチのパンチ孔51が穿孔されている。尚、被加工物11の最前列では、前段のピン受けプレート部15Bのみを用いてパンチ孔51が穿孔されるため、5mmピッチのパンチ孔51が穿孔されている。 As shown in FIG. 5B, a row of punch holes 51 is formed in the workpiece 11 at a pitch of 5 mm with respect to the feeding direction. As described above, the workpiece 11 is intermittently fed in the feeding direction at a pitch of 5 mm via the first and second feeding portions 13A and 13B. The small hole 52 of the pin receiving plate portion 15B in the front stage and the small hole 53 of the pin receiving plate portion 15B in the rear stage are arranged, for example, at a distance of 5 mm. Due to this structure, punch holes 51 having a pitch of 2.5 mm are punched in the row of punch holes 51 in the lateral width direction of the punching device 10. In the front row of the workpiece 11, the punch holes 51 are drilled using only the pin receiving plate portion 15B in the front stage, so that the punch holes 51 having a pitch of 5 mm are drilled.
 尚、図3(B)に示すように、被加工物11Aの先端部側は、第1の送り出し部13Aのみにて固定された状態にて、パンチ機構15にてパンチ孔51が穿孔されるが、特に問題なく、被加工物11Aには、位置精度良く、所望の形状のパンチ孔51が穿孔される。しかしながら、更に好適には、図3(D)に示すように、被加工物11Aの前後方向を第1及び第2の送り出し部13A,13Bにて固定した状態にてパンチング加工を行うことで、被加工物11Aに対して、位置精度良く、所望の形状のパンチ孔51を穿孔することができる。 As shown in FIG. 3B, the punch hole 51 is drilled by the punch mechanism 15 in a state where the tip end side of the workpiece 11A is fixed only by the first feeding portion 13A. However, there is no particular problem, and the punch hole 51 having a desired shape is drilled in the workpiece 11A with good positional accuracy. However, more preferably, as shown in FIG. 3D, the punching process is performed in a state where the front-rear direction of the workpiece 11A is fixed by the first and second feeding portions 13A and 13B. A punch hole 51 having a desired shape can be drilled in the workpiece 11A with high positional accuracy.
 上述したように、本実施形態のパンチング装置10では、被加工物11が、搬送機構13の第1及び第2の送り出し部13A,13Bを介して送り出し方向へと間欠的に送り出される。この構造により、パンチング装置10では、従来のパンチング装置のように被加工物を搬送するためのロール状に巻き回された搬送用の紙製ロール材が不要となり、製造コストを大幅に低減することができる。また、上記紙製ロール材が不要となることで、環境面にも優れたパンチング装置10が実現される。 As described above, in the punching device 10 of the present embodiment, the workpiece 11 is intermittently fed in the feeding direction via the first and second feeding portions 13A and 13B of the transport mechanism 13. With this structure, in the punching device 10, unlike the conventional punching device, a paper roll material for transport, which is wound in a roll shape for transporting the workpiece, is not required, and the manufacturing cost is significantly reduced. Can be done. Further, by eliminating the need for the paper roll material, the punching device 10 having an excellent environmental aspect can be realized.
 尚、本実施形態では、位置検出センサ24にて被加工物11の先端部を検出することで、パンチング装置10の第2の送り出し部13Bが、第2の載置部12Bの上面に対して上昇し、第2の送り出し部13Bと第2の載置部12Bとの隙間が広がり、被加工物11が、上記隙間内へと確実に入り込むことができる場合について説明したが、この場合に限定するものではない。例えば、第1の送り出し部13Aの手前側の第1の載置部12Aにも位置検出センサ24を配設し、更には、可動機構23を第1の送り出し部13Aの側方の第1の支持枠体25に対して配設する場合でも良い。この場合には、上述した第2の送り出し部13Bと同様に、第1の送り出し部13Aへと送られる被加工物11の位置を検出し、第1の送り出し部13Aが、第1の載置部12Aの上面に対して上昇する。そして、第1の送り出し部13Aと第1の載置部12Aとの隙間が、機械的に自動制御により広がり、被加工物11が、上記隙間内へと確実に入り込み、被加工物11が、弛んだり、捻じれたり、あるいは、寄れたりすることが防止される。 In the present embodiment, the position detection sensor 24 detects the tip end portion of the workpiece 11, so that the second delivery portion 13B of the punching device 10 is directed to the upper surface of the second mounting portion 12B. The case where the work piece 11 rises and the gap between the second feeding portion 13B and the second mounting portion 12B is widened and the workpiece 11 can surely enter the gap has been described, but only in this case. It's not something to do. For example, the position detection sensor 24 is also arranged in the first mounting portion 12A on the front side of the first delivery portion 13A, and the movable mechanism 23 is further mounted on the first side of the first delivery portion 13A. It may be arranged with respect to the support frame body 25. In this case, similarly to the second feeding section 13B described above, the position of the workpiece 11 to be fed to the first feeding section 13A is detected, and the first feeding section 13A is placed in the first position. It rises with respect to the upper surface of the portion 12A. Then, the gap between the first feeding portion 13A and the first mounting portion 12A is mechanically widened by automatic control, the workpiece 11 surely enters the gap, and the workpiece 11 is moved. It is prevented from loosening, twisting, or leaning.
 また、第2の送り出し部13Bは、可動機構23が可動していない状態では、第2の送り出し部13B及び第2の支持枠体26の自重により、被加工物11を第2の載置部12Bへと押圧する場合について説明したが、この場合に限定するものではない。例えば、第2の支持枠体26の支持棒部26Cの上方に、壁体部26A,26Bを架橋するように棒状の錘(図示せず)を着脱自在に取り付ける構造の場合でも良い。つまり、上記錘の重さにより、第2の送り出し部13Bによる被加工物11の押圧力を調整し、被加工物11をしっかりと押圧する状態を調整することができる。同様に、第1の支持枠体25に対しても上記錘を着脱自在に取り付ける構造の場合でも良い。 Further, in the state where the movable mechanism 23 is not movable, the second feeding portion 13B places the workpiece 11 on the second mounting portion due to the weight of the second feeding portion 13B and the second support frame body 26. Although the case of pressing to 12B has been described, the present invention is not limited to this case. For example, a structure may be used in which a rod-shaped weight (not shown) is detachably attached above the support rod portion 26C of the second support frame body 26 so as to bridge the wall body portions 26A and 26B. That is, the pressing force of the workpiece 11 by the second feeding portion 13B can be adjusted by the weight of the weight, and the state of firmly pressing the workpiece 11 can be adjusted. Similarly, the structure in which the weight is detachably attached to the first support frame 25 may be used.
 また、第1の載置部12Aの手前にベルトコンベア等の被加工物11を自動搬送する機構を設け、第1の送り出し部13Aの手前側から自動搬送する場合でも良い。この場合には、被加工物11は上記ベルトコンベアに載置する際に位置合わせが成され、上記機械的な自動制御により、被加工物11は、位置精度良く第1の送り出し部13Aの下方に挟み込まれ、搬送されることで、被加工物11には、所望の形状のパンチ孔51が穿孔される。その他、本発明の要旨を逸脱しない範囲にて種々の変更が可能である。 Further, a mechanism for automatically transporting the workpiece 11 such as a belt conveyor may be provided in front of the first mounting portion 12A, and the work piece 11 may be automatically transported from the front side of the first feeding portion 13A. In this case, the workpiece 11 is aligned when it is placed on the belt conveyor, and the workpiece 11 is positioned below the first feeding portion 13A with good positional accuracy by the mechanical automatic control. A punch hole 51 having a desired shape is formed in the workpiece 11 by being sandwiched and conveyed. In addition, various modifications can be made without departing from the gist of the present invention.
 10 パンチング装置
 11,11A,11B 被加工物
 12 載置部
 12A 第1の載置部
 12B 第2の載置部
 13 搬送機構
 13A 第1の送り出し部
 13B 第2の送り出し部
 14 ダイセット
 15 パンチ機構
 15A パンチ部
 15B ピン受けプレート部
 15C 加工領域
 15D ガイドピン
 15E ピン
 16 制御部
 21 第1の駆動機構
 22 第2の駆動機構
 21A,22A サーボモータ
 21B,22B ギア部
 23 可動機構
 24 位置検出センサ
 25 第1の支持枠体
 25A,25B,26A,26B 壁体部
 25C,25D,26C,26D 支持棒部
 26 第2の支持枠体
 27,28 回転軸
 31 伸縮部材
 32 受けプレート
 51 パンチ孔
 52,53 小孔
 
 
10 Punching device 11, 11A, 11B Work piece 12 Mounting part 12A First mounting part 12B Second mounting part 13 Conveying mechanism 13A First feeding part 13B Second feeding part 14 Die set 15 Punching mechanism 15A Punch part 15B Pin receiving plate part 15C Machining area 15D Guide pin 15E pin 16 Control part 21 First drive mechanism 22 Second drive mechanism 21A, 22A Servo motor 21B, 22B Gear part 23 Movable mechanism 24 Position detection sensor 25 Support frame body 25A, 25B, 26A, 26B Wall body part 25C, 25D, 26C, 26D Support rod part 26 Second support frame body 27,28 Rotating shaft 31 Telescopic member 32 Receiving plate 51 Punch hole 52,53 Small Hole

Claims (8)

  1.  被加工物を載置する載置部と、
     前記載置部上の前記被加工物を送り出し方向へと搬送する搬送機構と、
     前記被加工物に対して複数のパンチ孔を穿孔するパンチ機構と、
     前記搬送機構を制御する制御部と、を有し、
     前記搬送機構は、
     前記被加工物を前記送り出し方向へと送り出すと共に、前記パンチ機構の加工領域よりも前記送り出し方向の後方側に配設される第1の送り出し部と、
     前記被加工物を前記送り出し方向へと送り出すと共に、前記加工領域よりも前記送り出し方向の前方側に配設される第2の送り出し部と、
     前記第2の送り出し部よりも前記送り出し方向の後方側に配設され、前記被加工物の位置を検出する位置検出センサと、を備え、
     前記制御部は、前記位置検出センサからの検出信号に応じて、前記第2の送り出し部を前記載置部に対して上昇させると共に、前記被加工物が前記第2の送り出し部の下方まで搬送された時に、前記第2の送り出し部を前記載置部に対して下降させることを特徴とするパンチング装置。
    A mounting part on which the work piece is placed and
    A transport mechanism that transports the work piece on the above-mentioned resting portion in the delivery direction,
    A punch mechanism that punches a plurality of punch holes in the work piece,
    It has a control unit that controls the transport mechanism.
    The transport mechanism
    A first feeding portion, which feeds the workpiece in the feeding direction and is arranged on the rear side of the processing region of the punch mechanism in the feeding direction,
    A second feeding portion, which feeds the workpiece in the feeding direction and is arranged on the front side in the feeding direction with respect to the processing region,
    A position detection sensor, which is arranged on the rear side of the second feeding portion in the feeding direction and detects the position of the workpiece, is provided.
    In response to the detection signal from the position detection sensor, the control unit raises the second delivery unit with respect to the previously described placement unit, and at the same time, the work piece is conveyed below the second delivery unit. A punching device characterized in that the second feeding portion is lowered with respect to the previously described placing portion when the punching portion is performed.
  2.  前記搬送機構は、
     前記第2の送り出し部を間欠的に回転させる第2の駆動機構と、
     少なくとも前記第2の送り出し部及び前記第2の駆動機構を支持する第2の支持枠体と、
     前記第2の支持枠体を可動させる可動機構と、を備え、
     前記第2の送り出し部は、
     前記送り出し方向と交差する方向にて前記被加工物を前記載置部側へと押圧すると共に、回転しながら前記被加工物を前記送り出し方向へと送り出す第2の回転式ローラを有し、
     前記制御部は、前記可動機構を介して、前記第2の回転式ローラを前記載置部に対して上昇させ、また前記第2の回転式ローラを前記載置部に対して下降させることを特徴とする請求項1に記載のパンチング装置。
    The transport mechanism
    A second drive mechanism that intermittently rotates the second delivery unit, and
    At least a second support frame that supports the second delivery portion and the second drive mechanism, and
    A movable mechanism for moving the second support frame is provided.
    The second delivery unit is
    It has a second rotary roller that pushes the work piece toward the above-mentioned placing portion side in a direction intersecting the delivery direction and feeds the work piece in the delivery direction while rotating.
    The control unit raises the second rotary roller with respect to the previously described mounting portion and lowers the second rotary roller with respect to the previously described mounting portion via the movable mechanism. The punching device according to claim 1.
  3.  前記第2の支持枠体は、その長手方向の一端側に前記第2の回転式ローラを支持すると共に、その長手方向の他端側に回転軸を備え、
     前記可動機構は、前記第2の支持枠体の一端側を持ち上げることで、前記第2の支持枠体は前記回転軸を支点として回転し、前記第2の回転式ローラが前記載置部に対して上昇し、また前記第2の回転式ローラが前記載置部に対して下降することを特徴とする請求項2に記載のパンチング装置。
    The second support frame body supports the second rotary roller on one end side in the longitudinal direction thereof, and has a rotation shaft on the other end side in the longitudinal direction thereof.
    By lifting one end side of the second support frame body, the movable mechanism rotates the second support frame body with the rotation axis as a fulcrum, and the second rotary roller is placed on the above-mentioned mounting portion. The punching device according to claim 2, wherein the second rotary roller rises with respect to the above-described portion and lowers the second rotary roller with respect to the previously described mounting portion.
  4.  前記可動機構は、
     前記第2の支持枠体に配置される受けプレートと、
     その伸長時に前記受けプレートと接触する伸縮部材と、を有し、
     前記制御部は、前記位置検出センサからの検出信号に応じて前記伸縮部材を伸ばすことで、前記受けプレートを介して前記第2の支持枠体の一端側を持ち上げることを特徴とする請求項2または請求項3に記載のパンチング装置。
    The movable mechanism is
    A receiving plate arranged on the second support frame and
    It has an elastic member that comes into contact with the receiving plate when it is extended.
    2. The control unit is characterized in that the telescopic member is extended in response to a detection signal from the position detection sensor to lift one end side of the second support frame via the receiving plate. Alternatively, the punching device according to claim 3.
  5.  前記第2の支持枠体の一端側には、錘が配設されていることを特徴とする請求項2から請求項4のいずれか1項に記載のパンチング装置。 The punching device according to any one of claims 2 to 4, wherein a weight is arranged on one end side of the second support frame body.
  6.  前記搬送機構は、
     前記第1の送り出し部を間欠的に回転させる第1の駆動機構と、
     少なくとも前記第1の送り出し部及び前記第1の駆動機構を支持する第1の支持枠体と、を備え、
     前記第1の送り出し部は、
     前記送り出し方向と交差する方向にて前記被加工物を前記載置部側へと押圧すると共に、回転しながら前記被加工物を前記送り出し方向へと送り出す第1の回転式ローラを有し、
     前記制御部は、前記第1の駆動機構及び前記第2の駆動機構を介して、前記第1の回転式ローラと前記第2の回転式ローラとを同一のタイミングにて同一方向に間欠的に回転させることを特徴とする請求項2から請求項5のいずれか1項に記載のパンチング装置。
    The transport mechanism
    A first drive mechanism that intermittently rotates the first delivery unit, and
    It includes at least the first feeding portion and a first support frame body that supports the first drive mechanism.
    The first delivery unit is
    It has a first rotary roller that pushes the work piece toward the previously described placing portion side in a direction intersecting the delivery direction and feeds the work piece in the delivery direction while rotating.
    The control unit intermittently connects the first rotary roller and the second rotary roller in the same direction at the same timing via the first drive mechanism and the second drive mechanism. The punching device according to any one of claims 2 to 5, wherein the punching device is rotated.
  7.  前記パンチ機構は、
     前記被加工物に前記パンチ孔を穿孔する複数のピンを保持するパンチ部と、
     前記複数のピンの下端側を受ける複数の小孔が形成されるピン受けプレート部と、を有し、
     前記ピン受けプレート部の上面は、前記載置部の上面と略同一の高さになることを特徴とする請求項2から請求項6のいずれか1項に記載のパンチング装置。
    The punch mechanism
    A punch portion that holds a plurality of pins that punch the punch holes in the workpiece, and
    It has a pin receiving plate portion in which a plurality of small holes for receiving the lower end sides of the plurality of pins are formed.
    The punching device according to any one of claims 2 to 6, wherein the upper surface of the pin receiving plate portion has substantially the same height as the upper surface of the above-mentioned placing portion.
  8.  前記被加工物は、個片のシート状であると共に、少なくともその長手方向において前記第1の送り出し部と前記第2の送り出し部との離間距離よりも長いことを特徴とする請求項1から請求項7のいずれか1項に記載のパンチング装置。 The first aspect of the present invention is characterized in that the workpiece is in the form of a sheet of individual pieces and is longer than the separation distance between the first delivery portion and the second delivery portion at least in the longitudinal direction thereof. Item 7. The punching device according to any one of Items 7.
PCT/JP2019/031509 2019-08-08 2019-08-08 Punching device WO2021024488A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61107435U (en) * 1984-12-20 1986-07-08
JPH04279230A (en) * 1991-03-06 1992-10-05 Mitsubishi Materials Corp Intermittent feed device for metal sheet in press
JP2000334694A (en) * 1999-05-26 2000-12-05 Hitachi Metals Ltd Punch unit for punching sheet material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61107435U (en) * 1984-12-20 1986-07-08
JPH04279230A (en) * 1991-03-06 1992-10-05 Mitsubishi Materials Corp Intermittent feed device for metal sheet in press
JP2000334694A (en) * 1999-05-26 2000-12-05 Hitachi Metals Ltd Punch unit for punching sheet material

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