WO2021024354A1 - Method for manufacturing frame structure, and frame structure - Google Patents
Method for manufacturing frame structure, and frame structure Download PDFInfo
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- WO2021024354A1 WO2021024354A1 PCT/JP2019/030730 JP2019030730W WO2021024354A1 WO 2021024354 A1 WO2021024354 A1 WO 2021024354A1 JP 2019030730 W JP2019030730 W JP 2019030730W WO 2021024354 A1 WO2021024354 A1 WO 2021024354A1
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- frame structure
- piping
- laid
- pipe
- ache
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
Definitions
- the present invention relates to a technique for manufacturing a frame structure for holding a pipe.
- Plants that process fluid include natural gas plants that liquefy natural gas, separate and recover natural gas liquid, petroleum refining plants that distill and desulfurize crude oil and various intermediate products, petroleum chemical products and intermediate chemicals.
- chemical plants that produce products and polymers.
- these plants include, for example, static equipment such as tower tanks and heat exchangers, dynamic equipment such as pumps, and a large number of equipment such as piping provided between these static equipment and dynamic equipment. It has a structure in which groups are arranged.
- a pipe rack which is a frame structure for supporting a large number of pipes for transferring and receiving fluids between the devices, is provided between these devices.
- the pipe rack has, for example, an elongated planar shape and is composed of a frame having a plurality of hierarchical structures, and pipes are laid side by side in each of these layers.
- the main parts of each pipe are arranged side by side mainly along the long side direction of the pipe rack, but in some areas, the pipe is bent in the direction intersecting the long side direction. Have been placed.
- the present invention has been made under such a background, and in manufacturing a frame structure for holding a pipe, a technique for laying a pipe at a desired position in the frame structure in a desired direction is provided. To provide.
- the method for manufacturing a frame structure of the present invention is provided in a plant that processes a fluid, and transfers the fluid to and from the arrangement space between the support surface for supporting the piping and the ceiling surface on the upper side thereof. It is a manufacturing method of a frame structure in which multiple pipes are laid.
- a rail provided in the arrangement space and extending along the ceiling surface, a moving body moving along the rail, and a piping member provided in the moving body and constituting the piping are oriented sideways. It is characterized by including a step of transporting and laying the piping member to a laying position by using a piping transport mechanism provided with a holding portion that rotatably suspends and holds the pipe member around a vertical axis in a state.
- the method for manufacturing the frame structure may have the following features.
- A) The arrangement space includes a parallel arrangement member which is a piping member arranged in parallel along the rail and an intersection arrangement member which is a piping member which is cross-arranged in a direction intersecting the rail. Bent piping should be placed.
- C A plurality of the bent pipes are laid in the arrangement space, and The cross-arranged members included in each of the plurality of bent pipes are laid at a height position that interferes with the pipe members that are suspended and held by the holding portion and transported.
- the cross-arranged member laid on the back side is directed to the cross-arranged member laid on the front side when viewed from the transport start position of the piping member.
- these cross-arranged members shall be sequentially transported and laid.
- the arrangement space opens toward the side surface of the frame, and the rail reaches a position where the piping member carried in from the outside through the opening can be received and held by the holding portion. It must be provided so that it can be extended.
- E A step of using a crane to carry the piping member to be laid into the arrangement space from the outside through the opening and holding the piping member in the holding portion.
- the frame structure has an elongated planar shape along the direction in which the rail extends when viewed in a plan view, the opening is opened toward one end side surface of the elongated planar shape, and the crane is The piping member to be laid shall be arranged at a position where it can be carried in toward the opening.
- the frame structure is provided with a plurality of air-cooled heat exchangers (ACHE) on the upper surface thereof. It includes a step of transporting and installing the ACHE by the ACHE transport mechanism using the ACHE transport mechanism that transports the ACHE along the upper surface of the frame structure.
- ACHE air-cooled heat exchangers
- the frame structure of the present invention is a frame structure provided in a plant that processes a fluid and has an arrangement space between a support surface for supporting a pipe and a ceiling surface on the upper side thereof.
- a plurality of pipes laid in the arrangement space for transferring fluid between devices and
- a rail provided so as to extend along the ceiling surface, a moving body moving along the rail, and a holding portion provided on the moving body to suspend and hold an object to be transported. It is characterized by having a transport mechanism having a.
- the present invention includes a holding portion for rotatably suspending and holding a pipe member around a vertical axis in a horizontal state, and the rail. Since the pipe transport mechanism configured to be movable in the frame structure is used along the rail, the pipes can be efficiently transported and the orientation can be adjusted.
- FIG. 1 is a plan view showing a plant provided with a pipe rack which is a frame structure of the present invention.
- the plant shown in FIG. 1 is, for example, a processing plant for liquefied natural gas (LNG), which is a fluid, and is provided with a large number of devices 2 for performing pre-liquefaction treatment and liquefaction of natural gas after pretreatment.
- LNG liquefied natural gas
- a pipe rack 3 is provided so as to be surrounded by these devices 2 and support a pipe 5 for transferring various fluids handled in the LNG plant between the devices 2.
- the pipe rack 3 has an elongated planar shape extending in the Y-axis direction in FIG. 1 when viewed in a plan view.
- a large number of sets of two columns 33 arranged to face each other are arranged along the longitudinal direction, and between the columns 33 arranged to face each other and adjacent to each other.
- It has a frame structure in which beams 30 are laid horizontally so as to connect the arranged columns 33.
- These beams 30 are arranged in a plurality of stages in the vertical direction to form a hierarchical structure of the pipe rack 3.
- the surface connecting the upper surface of the beam 30 along the longitudinal direction of the pipe rack 3 is referred to as the support surface 31 of the hierarchy
- the surface connecting the lower surface of the beam 30 located above the support surface 31 is referred to as the ceiling surface 32 of the hierarchy.
- a plurality of pipes 5 are arranged in the arrangement space 300 between the opposite support surfaces 31 and the ceiling surface 32 of each layer. It is not necessary that the beams 30 forming the support surface 31 and the ceiling surface 32 of each layer are physically connected by a grating material or a plate material, and the upper surface / lower surface of the adjacent beams 30 is virtually connected. It may be a surface connecting to.
- ACHE 6 air-cooled heat exchangers (ACHE) 6 are arranged side by side on the upper surface of the pipe rack 3.
- Reference numeral 60 denotes a bay in which a plurality of units, for example, three ACHE6 units, are arranged side by side in the short side direction of the pipe rack 3.
- the ACHE 6 may not be arranged on the upper surface of the pipe rack 3.
- the pipe rack 3 having the above configuration is not provided with a side wall portion, and the arrangement space 300 of each layer is open toward the side surface.
- the piping member 50 is carried in from the opening on the side surface of the pipe rack 3 on one end side (right end side when facing FIG. 1) in the long side direction.
- a crane member which is a construction machine for transportation, is placed at a position where the piping member 50 to be laid can be carried toward the opening. 100 is set.
- the pipe 5 is configured by connecting a plurality of pipe members 50.
- the pipe 5 includes a parallel arrangement member 51, which is a pipe member 50 laid along the long side direction of the pipe rack 3 (the direction in which the rail of the pipe transport mechanism 4 described later extends), and a pipe. It includes a crossing arrangement member 52 which is a piping member 50 which is cross-arranged in a direction intersecting the long side direction of the rack 3.
- a plurality of pipes 5 are arranged in parallel in the pipe rack 3 along the long side direction of the pipe rack 3, and the parallel arrangement member 51 included in each pipe 5 is a support surface 31. It is placed on top.
- the cross-arranged member 52 may be arranged so as to cross the upper side of the other pipe 5 toward the short side of the pipe rack 3.
- the intersecting arrangement members 52 of the pipes 5 are arranged so as to be displaced from each other in the long side direction of the pipe rack 3 so as not to interfere with each other (FIG. 2).
- each arrangement space 300 of the pipe rack 3 of this example is provided with a pipe transport mechanism 4 for transporting the pipe member 50.
- the pipe transport mechanism 4 is provided along the ceiling surface 32 of the arrangement space 300 so as to extend from one end to the other end in the long side direction of the pipe rack 3. It has.
- the end of the rail 41 extends to a position where the pipe transfer mechanism 4 can receive and hold the pipe member 50 carried in from the outside through the opening on the side surface of the crane arrangement area 100 side.
- a moving body 42 is provided on the rail 41, and the moving body 42 is configured to be movable along the rail 41 on the lower side thereof.
- the moving body 42 is provided with a ring 43 provided so as to project downward.
- a holding portion 44 for holding the piping member 50 is provided below the moving body 42.
- the holding portion 44 includes, for example, a chain block 45 provided with a hook 45a, and the hook 45a is hung on a ring 43 on the moving body 42 side and held. Further, on the lower surface of the chain block 45, for example, two chains 46 for holding the piping member 50 are provided.
- the two chains 46 are formed in an annular shape having substantially the same length, and are hung downward from substantially the same position on the lower surface of the chain block 45, respectively.
- a method of holding the piping member 50 in the holding portion 44 having the above configuration will be described. First, the piping member 50 is inserted into the annular portion on one side of the two chains 46, and one chain 46 is fixed at a position closer to one end of the piping member 50 by, for example, a band. Next, the piping member 50 is also inserted into the annular portion of the other chain 46, and the other chain 46 is fixed at a position near the other end of the piping member 5.
- the piping member 50 can be suspended and held sideways in a substantially horizontal posture as shown in FIGS. 4 and 5.
- the two chains 46 are fixed at substantially the same position as the chain block 45. Therefore, the supported piping member 50 can be freely rotated around the vertical axis by rotationally moving the chain 46 extending obliquely downward from the fixed position. By this operation, the direction of the piping member 50 suspended from the holding portion 44 can be adjusted.
- 6 to 8 are a plan view (A) and a front view (B) showing a process of transporting and laying the piping member 50 to the laying position.
- the crane arranged in the crane arrangement area 100 shown in FIG. 1 is used to open the pipe rack 3 from one end side (right end side when viewed from the front of FIG. 1).
- the piping member 50 is carried in.
- the crane arrangement area 100 side will be referred to as the “front side” of the pipe rack 3, and the opposite side when the pipe rack 3 is viewed from the front side will be referred to as the “back side”.
- the parallel arrangement member 51 and the cross arrangement member 52 may have a partially different shape, such as a bend being formed at the end of the intersection arrangement member 52.
- the shapes of the cross-arranged member 52 and the parallel-arranged member 51 are not distinguished, and are shown by a common straight pipe.
- the right-hand side shows the front side of the pipe rack 3 (direction in which the crane is arranged), and the left-hand side shows the back side of the pipe rack 3, and each front view (B). ) Indicates a state in which the back side is viewed from the front side.
- the piping member 50 to be laid (for example, the parallel arrangement member 51) is carried into the arrangement space 300 from the outside through the opening on the front side surface of the pipe rack 3.
- the parallel arrangement member 51 carried in is held in a posture in which the length direction thereof is along the longitudinal direction of the pipe rack 3 by the pipe transport mechanism 4, and is transported to the laying position.
- the parallel arrangement member 51 is taken down from the pipe transport mechanism 4 and moved to a desired position in the short side direction of the pipe rack 3 for installation.
- the parallel arrangement member 51 is laid by laying the parallel arrangement member 51 by transporting the parallel arrangement member 51 in the direction along the pipe rack 3 and lowering the parallel arrangement member 51 as it is without changing the direction. It can be performed. Then, the parallel arrangement member 51 is repeatedly conveyed and laid in order from the position on the back side in each arrangement space 300 (FIGS. 6A and 6B).
- the transportation and laying work of the cross-arranged member 52 will be described.
- the piping member 50 laid to the position shown in FIG. 6A it is assumed that the work of laying the cross-arranged member 52 at the position designated by each of "* 1, * 2" is performed.
- the intersecting arrangement member 52 is arranged so as to cross the upper side of the other piping member 50 (parallel arrangement member 51), so that the cross arrangement member 52 is arranged from the support surface 31 of the arrangement space 300. If the height up to the ceiling surface 32 cannot be sufficiently increased, the piping member 50 conveyed by the piping transfer mechanism 4 and the already laid cross-arranged member 52 may interfere with each other.
- the crossing arrangement member 52 is laid from the front side (“* 2” side in the example shown in FIG. 6) close to the carry-in position, the crossing arrangement member 52 is laid on the back side (“* 1” side in the example shown in the figure).
- the piping member 50 cannot be transported toward the laying position. Therefore, when laying the parallel arrangement member 51 using the pipe transport mechanism 4, the intersection laid on the back side when viewed from the carry-in position of the pipe member 50 (that is, corresponding to the transport start position of the pipe member 50).
- the arrangement member 52 is conveyed and laid in this order toward the cross arrangement member laid on the front side.
- the cross-arrangement member 52 on the front side to be arranged at the position "* 2" in FIG. 6A is laid.
- a plurality of cross-arranged members 52 may be connected.
- the piping 5 to be arranged in the arrangement space 300 is a piping member laid on the front side from the piping member 50 laid on the back side when viewed from the transport start position of the piping member 50. Piping members 50 are laid in the order toward 50. Further, when laying the portion formed by the cross-arrangement member 52, the cross-arrangement member 52 on the inner side is laid in order.
- the holding portion 44 that rotatably suspends and holds the pipe member 50 around the vertical axis in a horizontal state is provided.
- the pipe member 50 is transported by using the pipe transport mechanism 4 which is configured to be movable in the pipe rack 3 along the rail 41. As a result, a large number of piping members 50 can be efficiently transported to a desired set position.
- the direction of the piping member 50 can be adjusted by the piping transfer mechanism 4, it is necessary to arrange a crane in the vicinity of the laying position in order to adjust the direction of the piping member 50 at the laying position of the piping member 50. Absent. As a result, it is possible to reduce the number of installations of the crane arrangement area 100 for the purpose of carrying in or changing the direction of the piping member 50, and to reduce interference with construction machinery used for other construction work.
- the present invention is laid on the front side from the crossing arrangement member 52 laid on the back side when viewed from the transport start position of the piping member 50.
- These cross-arranged members 52 are sequentially conveyed and laid in the order of being directed toward the cross-arranged members 52.
- the height of the transport path of the piping member 50 and the arrangement height of the cross arrangement member 52 can interfere with each other, the height dimension of the arrangement space 300 can be reduced, and the height of the pipe rack 3 can be suppressed. Can be done. As a result, the steel material required for the construction of the pipe rack 3 can be suppressed.
- the side surface of the elongated flat pipe rack 3 on one end side in the long side direction is opened to provide an opening for carrying in the piping member 50.
- the rail 41 of the pipe transport mechanism 4 is provided from the position of the opening to the position on the other end side of the pipe rack 3 in the long side direction. Therefore, the arrangement area 100 of the crane that carries in the piping member 50 can be limited to the position on the side of the pipe rack 3 on one end side in the long side direction.
- openings for carrying the piping member 50 are provided on the one end side side surface and the other end side side surface in the long side direction of the pipe rack 3, and rails 41 extending from the positions of the openings to the center of the pipe rack 3 are provided on each rail.
- the pipe transfer mechanism 4 may be provided in 41.
- FIG. 1 a technique for transporting the ACHE 6 onto the pipe rack 3 using the ACHE transport mechanism (trolley) 7 will be described with reference to FIGS. 9 to 12.
- a plurality of ACHE6s are arranged side by side over the entire upper surface thereof.
- the range in which the ACHE6 can be delivered by the crane is limited to a very narrow range around the arrangement area 100 of the crane. Therefore, in order to install the ACHE 6 on the entire upper surface of the pipe rack 3, it is necessary to set a large number of crane arrangement areas 100 around the pipe rack 3, and there is a problem that a wide area is required.
- the arrangement area 100 of the crane is limited to the side of one end side in the long side direction of the pipe rack 3, and the ACHE carried in by the crane is in the long side direction along the upper surface of the pipe rack 3.
- a trolley 7 that conveys from one end side to the other end side is used.
- the trolley 7 is provided with a base 70, and a trapezoidal ACHE mounting portion 71 on which the ACHE 6 is mounted is provided above the base 70. Further, the base 70 is provided with an elevating mechanism 72 for raising and lowering the ACHE mounting portion 71 with respect to the base 70. Rails 73 extending in the long side direction of the pipe rack 3 are provided on the upper surface of the pipe rack 3 and both ends in the short side direction of the pipe rack 3, and the trolley 7 is arranged so as to straddle the two rails 73. , It is configured to be movable along the rail 73. In the present embodiment, as shown in FIG. 10, three ACHE6s installed in the pipe rack 3 are installed side by side in the long side direction of the rectangular bay 60, for example. Further, support portions 61 for supporting the bay 60 and the ACHE 6 are provided on the lower surfaces of both ends of the bay 60 in the long side direction.
- the crane arranged in the crane arrangement area 100 shown in FIG. 1 raises the ACHE 6 installed in the bay 60 and conveys it above the trolley 7.
- the jig 101 in FIG. 10 is a jig for dispersing the weight of the bay 60 when the bay 60 is raised.
- the trolley 7 stands by at the end of the upper surface of the pipe rack 3 on the crane arrangement area 100 side as described above, with the ACHE mounting portion 71 raised as shown in FIG.
- the long side direction of the bay 60 is held in the direction along the short side direction of the pipe rack 3, and as shown in FIG. 11, two support portions 61 are arranged so as to sandwich the trolley 7, and the ACHE 6 is placed. It is placed in the part 71. At this time, the support portion 61 is held in a state of floating from the upper surface of the pipe rack. Then, the trolley 7 holding the ACHE 6 moves the upper surface of the pipe rack 3 from the crane placement area 100 side (front side) to, for example, the back end side. Then, as shown in FIG.
- the support portion 61 is arranged on the upper surface of the pipe rack 3, and the support portion 61 is fixed to the upper surface of the pipe rack 3.
- ACHE6 is installed.
- the trolley 7 receives the ACHE 6 on the crane arrangement area 100 side (front side), conveys it to the back side of the pipe rack 3, and installs the trolley 7 in order from the ACHE 6 installed on the back side.
- the ACHE 6 when a plurality of ACHE 6s are installed in the pipe rack 3, the ACHE 6 is transported and installed by using a trolley 7 that transports the ACHE 6 along the upper surface of the pipe rack 3. Since the trolley 7 that can move on the upper surface of the pipe rack 3 is used, the crane arrangement area 100 needs to be set only at the position where the ACHE 6 can be delivered.
- the crane for carrying in the piping member 50 carried in from the outside toward the pipe transfer mechanism 4 and the crane for lifting the ACHE 6 carried in from the outside toward the trolley 7 may be different, and both cranes may be different.
- the arrangement area 100 may be a different place or the same place.
- the piping member 50 and the ACHE 6 may be carried in by using a common crane. In this case, it is not necessary to separately provide the arrangement area 100 of the crane for carrying in the piping member 50 and the arrangement area 100 of the crane for carrying in ACHE6, and the arrangement area 100 of the crane can be further limited. ..
- the piping member is transported using the crane until the ACHE 6 is transported to the installation position, installed, and the trolley 7 is returned to the delivery position of the ACHE 6. You may bring in 50.
- the pipe rack 3 constructed by the above method is a natural gas plant that liquefies natural gas, separates and recovers natural gas liquid, an oil refining plant that distills and desulfurizes crude oil and various intermediate products, and petroleum. It may be installed in various plants such as a chemical plant that produces chemical products, intermediate chemicals, polymers, and the like.
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Abstract
[Problem] When manufacturing a frame structure that supports piping, to lay out the piping in a desired direction at a desired position inside the frame structure. [Solution] A frame structure 3 in which a plurality of piping 5 is laid out, wherein a piping transport mechanism 4 is provided having a moving body 42 that moves along a rail 41 provided along the ceiling surface 32 of the frame structure 3, the moving body 42 being provided with a holding part 44 that is suspended and held so as to be able to rotate about a vertical axis in a state in which piping members 50 constituting the piping 5 are laterally oriented. It is thereby possible to transport the piping members 50 brought into the frame structure 3 to a desired setting position, and to lay out the piping members 50 in the desired direction.
Description
本発明は、配管を保持する架構構造物を製造する技術に関する。
The present invention relates to a technique for manufacturing a frame structure for holding a pipe.
流体の処理を行うプラントには、天然ガスの液化や天然ガス液の分離、回収などを行う天然ガスプラント、原油や各種中間製品の蒸留や脱硫などを行う石油精製プラント、石油化学製品や中間化学品、ポリマーなどの生産を行う化学プラントなどがある。
これらのプラントは、特許文献1に記載されているように例えば塔槽や熱交換器などの静機器、ポンプなどの動機器、これら静機器や動機器の間に設けられる配管などの多数の機器群を配置した構造となっている。そしてこれら機器群の間には、機器の間で流体の授受を行う多数の配管を支持するための架構構造物であるパイプラックが設けられている。 Plants that process fluid include natural gas plants that liquefy natural gas, separate and recover natural gas liquid, petroleum refining plants that distill and desulfurize crude oil and various intermediate products, petroleum chemical products and intermediate chemicals. There are chemical plants that produce products and polymers.
As described inPatent Document 1, these plants include, for example, static equipment such as tower tanks and heat exchangers, dynamic equipment such as pumps, and a large number of equipment such as piping provided between these static equipment and dynamic equipment. It has a structure in which groups are arranged. A pipe rack, which is a frame structure for supporting a large number of pipes for transferring and receiving fluids between the devices, is provided between these devices.
これらのプラントは、特許文献1に記載されているように例えば塔槽や熱交換器などの静機器、ポンプなどの動機器、これら静機器や動機器の間に設けられる配管などの多数の機器群を配置した構造となっている。そしてこれら機器群の間には、機器の間で流体の授受を行う多数の配管を支持するための架構構造物であるパイプラックが設けられている。 Plants that process fluid include natural gas plants that liquefy natural gas, separate and recover natural gas liquid, petroleum refining plants that distill and desulfurize crude oil and various intermediate products, petroleum chemical products and intermediate chemicals. There are chemical plants that produce products and polymers.
As described in
パイプラックは、例えば細長い平面形状を有し、複数の階層構造を有する架構によって構成され、これらの階層には、夫々配管が並べて敷設されている。各配管の主要部分は、主にパイプラックの長辺方向に沿って並べて配置されるが、一部の領域には、長辺方向と交差する方向に向けて配管が屈曲している屈曲配管も配置されている。
The pipe rack has, for example, an elongated planar shape and is composed of a frame having a plurality of hierarchical structures, and pipes are laid side by side in each of these layers. The main parts of each pipe are arranged side by side mainly along the long side direction of the pipe rack, but in some areas, the pipe is bent in the direction intersecting the long side direction. Have been placed.
このようなパイプラックを建設(製造)するにあたっては、配管を支持する架構を組み上げた後、配管の一部を構成する配管部材が、例えばクレーンなどの搬送用建機を用いて架構内に搬入される。搬入された配管部材は、設置箇所に搬送され、予め設定された方向に向けて配置された後、隣り合う配管部材同士を接続することにより、配管の敷設が完了する。
When constructing (manufacturing) such a pipe rack, after assembling the frame that supports the pipes, the pipe members that form a part of the pipes are carried into the frame using a transport construction machine such as a crane. Will be done. The carried-in piping members are transported to the installation location, arranged in a preset direction, and then the adjacent piping members are connected to complete the laying of the piping.
しかしながら、プラントの建設においては、パイプラックの建設だけでなく他の架構の建設や機器の設置などが限られた敷地内で並行して実施されている。この点、パイプラックは、当該敷地を横断するように配置されるため、他の建設作業に係る建機との干渉を避けつつ、搬送用建機を配置して配管部材の搬送作業を行わなければならない。このように、配管部材の搬送用建機の配置が制約される条件下で、パイプラックの建設を行うためには、多量の配管部材を架構内の所定の位置に搬送し、必要に応じて配置方向を調整する作業の効率的な実施が求められていた。
However, in the construction of the plant, not only the construction of the pipe rack but also the construction of other frames and the installation of equipment are carried out in parallel on the limited site. In this respect, since the pipe rack is arranged so as to cross the site, it is necessary to arrange the construction machine for transportation and perform the transportation work of the piping member while avoiding interference with the construction machine related to other construction work. Must be. In this way, in order to construct a pipe rack under conditions where the arrangement of construction machines for transporting piping members is restricted, a large amount of piping members are transported to a predetermined position in the frame, and if necessary. Efficient implementation of work to adjust the placement direction has been required.
本発明は、このような背景の下になされたものであり、配管を保持する架構構造物の製造にあたって、架構構造物内の所望の位置に、所望の方向へ向けて配管を敷設する技術を提供することにある。
The present invention has been made under such a background, and in manufacturing a frame structure for holding a pipe, a technique for laying a pipe at a desired position in the frame structure in a desired direction is provided. To provide.
本発明の架構構造物の製造方法は、流体の処理を行うプラントに設けられ、配管を支持するための支持面とその上方側の天井面との間の配置空間に、流体の授受を行うための複数の配管が敷設される架構構造物の製造方法であって、
前記配置空間に設けられ、前記天井面に沿って伸びるように設けられたレールと、前記レールに沿って移動する移動体と、前記移動体に設けられ、前記配管を構成する配管部材を横向きの状態で鉛直軸周りに回転自在に吊り下げ保持する保持部と、を備えた配管搬送機構を用い、前記配管部材を敷設位置まで搬送して敷設する工程を含むことを特徴とする。 The method for manufacturing a frame structure of the present invention is provided in a plant that processes a fluid, and transfers the fluid to and from the arrangement space between the support surface for supporting the piping and the ceiling surface on the upper side thereof. It is a manufacturing method of a frame structure in which multiple pipes are laid.
A rail provided in the arrangement space and extending along the ceiling surface, a moving body moving along the rail, and a piping member provided in the moving body and constituting the piping are oriented sideways. It is characterized by including a step of transporting and laying the piping member to a laying position by using a piping transport mechanism provided with a holding portion that rotatably suspends and holds the pipe member around a vertical axis in a state.
前記配置空間に設けられ、前記天井面に沿って伸びるように設けられたレールと、前記レールに沿って移動する移動体と、前記移動体に設けられ、前記配管を構成する配管部材を横向きの状態で鉛直軸周りに回転自在に吊り下げ保持する保持部と、を備えた配管搬送機構を用い、前記配管部材を敷設位置まで搬送して敷設する工程を含むことを特徴とする。 The method for manufacturing a frame structure of the present invention is provided in a plant that processes a fluid, and transfers the fluid to and from the arrangement space between the support surface for supporting the piping and the ceiling surface on the upper side thereof. It is a manufacturing method of a frame structure in which multiple pipes are laid.
A rail provided in the arrangement space and extending along the ceiling surface, a moving body moving along the rail, and a piping member provided in the moving body and constituting the piping are oriented sideways. It is characterized by including a step of transporting and laying the piping member to a laying position by using a piping transport mechanism provided with a holding portion that rotatably suspends and holds the pipe member around a vertical axis in a state.
また架構構造物の製造方法は、以下の特徴を備えていてもよい。
(a)前記配置空間には、前記レールに沿って並行配置される配管部材である並行配置部材と、前記レールと交差する方向に向けて交差配置される配管部材である交差配置部材とを含む屈曲配管が配置されること。
(b)前記支持面上に敷設される前記並行配置部材と、前記支持面上に敷設されると共に、前記レールに沿って並行配置された他の配管の上方側の高さ位置に敷設される前記交差配置部材と、を含むこと。
(c)前記配置空間には、複数の前記屈曲配管が敷設されることと、
前記複数の屈曲配管に各々含まれる交差配置部材は、前記保持部により吊り下げ保持されて搬送される配管部材と干渉する高さ位置に敷設されることと、
前記配管部材を敷設位置まで搬送して敷設する工程においては、当該配管部材の搬送開始位置から見て、奥手側に敷設される交差配置部材から、手前側に敷設される交差配置部材へ向けた順に、これらの交差配置部材を順次、搬送して敷設すること。
(d)前記配置空間は、前記架構の側面に向けて開口し、前記レールは、前記開口を介して外部から搬入された前記配管部材を前記保持部に受け取って保持することが可能な位置まで伸びるように設けられていること。
(e)クレーンを用い、敷設対象の前記配管部材を、前記開口を介して外部から前記配置空間に搬入し、前記保持部に保持する工程を含むこと。
(f)前記架構構造物は、平面視したとき、前記レールが伸びる方向に沿った細長い平面形状を有し、前記開口は前記細長い平面形状の一端側の側面に向けて開口し、前記クレーンは当該開口に向けて敷設対象の前記配管部材を搬入可能な位置に配置されること。
(g)前記架構構造物は、上面に複数の空冷式熱交換器(ACHE)が設けられ、
前記ACHEを前記架構構造物の上面に沿って搬送するACHE搬送機構を用い、ACHEを前記ACHE搬送機構により搬送して設置する工程を含むこと.
(h)前記配管搬送機構に向けて外部から搬入される配管部材と、前記ACHE搬送機構に向けて外部から搬入されるACHEとを、クレーンを用いて搬入すること。 Further, the method for manufacturing the frame structure may have the following features.
(A) The arrangement space includes a parallel arrangement member which is a piping member arranged in parallel along the rail and an intersection arrangement member which is a piping member which is cross-arranged in a direction intersecting the rail. Bent piping should be placed.
(B) The parallel arrangement member laid on the support surface and the parallel arrangement member laid on the support surface and at a height position on the upper side of other pipes arranged in parallel along the rail. Including the cross-arranged member.
(C) A plurality of the bent pipes are laid in the arrangement space, and
The cross-arranged members included in each of the plurality of bent pipes are laid at a height position that interferes with the pipe members that are suspended and held by the holding portion and transported.
In the step of transporting and laying the piping member to the laying position, the cross-arranged member laid on the back side is directed to the cross-arranged member laid on the front side when viewed from the transport start position of the piping member. In order, these cross-arranged members shall be sequentially transported and laid.
(D) The arrangement space opens toward the side surface of the frame, and the rail reaches a position where the piping member carried in from the outside through the opening can be received and held by the holding portion. It must be provided so that it can be extended.
(E) A step of using a crane to carry the piping member to be laid into the arrangement space from the outside through the opening and holding the piping member in the holding portion.
(F) The frame structure has an elongated planar shape along the direction in which the rail extends when viewed in a plan view, the opening is opened toward one end side surface of the elongated planar shape, and the crane is The piping member to be laid shall be arranged at a position where it can be carried in toward the opening.
(G) The frame structure is provided with a plurality of air-cooled heat exchangers (ACHE) on the upper surface thereof.
It includes a step of transporting and installing the ACHE by the ACHE transport mechanism using the ACHE transport mechanism that transports the ACHE along the upper surface of the frame structure.
(H) Using a crane, a pipe member carried in from the outside toward the pipe transport mechanism and an ACHE carried in from the outside toward the ACHE transport mechanism are carried in.
(a)前記配置空間には、前記レールに沿って並行配置される配管部材である並行配置部材と、前記レールと交差する方向に向けて交差配置される配管部材である交差配置部材とを含む屈曲配管が配置されること。
(b)前記支持面上に敷設される前記並行配置部材と、前記支持面上に敷設されると共に、前記レールに沿って並行配置された他の配管の上方側の高さ位置に敷設される前記交差配置部材と、を含むこと。
(c)前記配置空間には、複数の前記屈曲配管が敷設されることと、
前記複数の屈曲配管に各々含まれる交差配置部材は、前記保持部により吊り下げ保持されて搬送される配管部材と干渉する高さ位置に敷設されることと、
前記配管部材を敷設位置まで搬送して敷設する工程においては、当該配管部材の搬送開始位置から見て、奥手側に敷設される交差配置部材から、手前側に敷設される交差配置部材へ向けた順に、これらの交差配置部材を順次、搬送して敷設すること。
(d)前記配置空間は、前記架構の側面に向けて開口し、前記レールは、前記開口を介して外部から搬入された前記配管部材を前記保持部に受け取って保持することが可能な位置まで伸びるように設けられていること。
(e)クレーンを用い、敷設対象の前記配管部材を、前記開口を介して外部から前記配置空間に搬入し、前記保持部に保持する工程を含むこと。
(f)前記架構構造物は、平面視したとき、前記レールが伸びる方向に沿った細長い平面形状を有し、前記開口は前記細長い平面形状の一端側の側面に向けて開口し、前記クレーンは当該開口に向けて敷設対象の前記配管部材を搬入可能な位置に配置されること。
(g)前記架構構造物は、上面に複数の空冷式熱交換器(ACHE)が設けられ、
前記ACHEを前記架構構造物の上面に沿って搬送するACHE搬送機構を用い、ACHEを前記ACHE搬送機構により搬送して設置する工程を含むこと.
(h)前記配管搬送機構に向けて外部から搬入される配管部材と、前記ACHE搬送機構に向けて外部から搬入されるACHEとを、クレーンを用いて搬入すること。 Further, the method for manufacturing the frame structure may have the following features.
(A) The arrangement space includes a parallel arrangement member which is a piping member arranged in parallel along the rail and an intersection arrangement member which is a piping member which is cross-arranged in a direction intersecting the rail. Bent piping should be placed.
(B) The parallel arrangement member laid on the support surface and the parallel arrangement member laid on the support surface and at a height position on the upper side of other pipes arranged in parallel along the rail. Including the cross-arranged member.
(C) A plurality of the bent pipes are laid in the arrangement space, and
The cross-arranged members included in each of the plurality of bent pipes are laid at a height position that interferes with the pipe members that are suspended and held by the holding portion and transported.
In the step of transporting and laying the piping member to the laying position, the cross-arranged member laid on the back side is directed to the cross-arranged member laid on the front side when viewed from the transport start position of the piping member. In order, these cross-arranged members shall be sequentially transported and laid.
(D) The arrangement space opens toward the side surface of the frame, and the rail reaches a position where the piping member carried in from the outside through the opening can be received and held by the holding portion. It must be provided so that it can be extended.
(E) A step of using a crane to carry the piping member to be laid into the arrangement space from the outside through the opening and holding the piping member in the holding portion.
(F) The frame structure has an elongated planar shape along the direction in which the rail extends when viewed in a plan view, the opening is opened toward one end side surface of the elongated planar shape, and the crane is The piping member to be laid shall be arranged at a position where it can be carried in toward the opening.
(G) The frame structure is provided with a plurality of air-cooled heat exchangers (ACHE) on the upper surface thereof.
It includes a step of transporting and installing the ACHE by the ACHE transport mechanism using the ACHE transport mechanism that transports the ACHE along the upper surface of the frame structure.
(H) Using a crane, a pipe member carried in from the outside toward the pipe transport mechanism and an ACHE carried in from the outside toward the ACHE transport mechanism are carried in.
本発明の架構構造物は、流体の処理を行うプラントに設けられ、配管を支持するための支持面とその上方側の天井面との間の配置空間を有する架構構造物であって、
前記配置空間内に敷設され、機器の間で流体の授受を行うための複数の配管と、
前記配置空間内に、前記天井面に沿って伸びるように設けられたレールと、前記レールに沿って移動する移動体と、前記移動体に設けられ、搬送対象物を吊り下げ保持する保持部と、を有する搬送機構と、を備えたことを特徴とする。 The frame structure of the present invention is a frame structure provided in a plant that processes a fluid and has an arrangement space between a support surface for supporting a pipe and a ceiling surface on the upper side thereof.
A plurality of pipes laid in the arrangement space for transferring fluid between devices, and
In the arrangement space, a rail provided so as to extend along the ceiling surface, a moving body moving along the rail, and a holding portion provided on the moving body to suspend and hold an object to be transported. It is characterized by having a transport mechanism having a.
前記配置空間内に敷設され、機器の間で流体の授受を行うための複数の配管と、
前記配置空間内に、前記天井面に沿って伸びるように設けられたレールと、前記レールに沿って移動する移動体と、前記移動体に設けられ、搬送対象物を吊り下げ保持する保持部と、を有する搬送機構と、を備えたことを特徴とする。 The frame structure of the present invention is a frame structure provided in a plant that processes a fluid and has an arrangement space between a support surface for supporting a pipe and a ceiling surface on the upper side thereof.
A plurality of pipes laid in the arrangement space for transferring fluid between devices, and
In the arrangement space, a rail provided so as to extend along the ceiling surface, a moving body moving along the rail, and a holding portion provided on the moving body to suspend and hold an object to be transported. It is characterized by having a transport mechanism having a.
本発明は、流体の授受を行うための複数の配管が敷設される架構構造物の製造にあたり、配管部材を横向きの状態で鉛直軸周りに回転自在に吊り下げ保持する保持部を備え、レールに沿って架構構造物内を移動自在に構成された配管搬送機構を用いるので、効率的に配管の搬送、向き調節を行うことができる。
INDUSTRIAL APPLICABILITY In the manufacture of a frame structure in which a plurality of pipes for exchanging and receiving fluids are laid, the present invention includes a holding portion for rotatably suspending and holding a pipe member around a vertical axis in a horizontal state, and the rail. Since the pipe transport mechanism configured to be movable in the frame structure is used along the rail, the pipes can be efficiently transported and the orientation can be adjusted.
図1は、本発明の架構構造物であるパイプラックが設けられたプラントを示す平面図である。図1に示すプラントは、例えば流体である液化天然ガス(LNG)の処理プラントであり、液化前処理や、前処理後の天然ガスの液化を行う多数の機器2を備えている。またこれらの機器2に囲まれるように当該LNGプラント内で取り扱われる各種の流体を各機器2間で授受するための配管5を支持するパイプラック3が設けられている。
FIG. 1 is a plan view showing a plant provided with a pipe rack which is a frame structure of the present invention. The plant shown in FIG. 1 is, for example, a processing plant for liquefied natural gas (LNG), which is a fluid, and is provided with a large number of devices 2 for performing pre-liquefaction treatment and liquefaction of natural gas after pretreatment. Further, a pipe rack 3 is provided so as to be surrounded by these devices 2 and support a pipe 5 for transferring various fluids handled in the LNG plant between the devices 2.
図2、図3は、パイプラック3における配管の配置を示す平面図及び側面図である。パイプラック3は、平面視したときに図1中のY軸方向に伸びる細長い平面形状を有している。図3に示すように、パイプラック3は例えば対向して配置された2本の支柱33の組が長手方向に沿って多数組配置され、対向して配置された支柱33間、及び隣り合って配置された支柱33間を繋ぐように梁30が横架された架構構造となっている。これらの梁30は、上下方向に複数段配置され、パイプラック3の階層構造を構成している。
2 and 3 are a plan view and a side view showing the arrangement of pipes in the pipe rack 3. The pipe rack 3 has an elongated planar shape extending in the Y-axis direction in FIG. 1 when viewed in a plan view. As shown in FIG. 3, in the pipe rack 3, for example, a large number of sets of two columns 33 arranged to face each other are arranged along the longitudinal direction, and between the columns 33 arranged to face each other and adjacent to each other. It has a frame structure in which beams 30 are laid horizontally so as to connect the arranged columns 33. These beams 30 are arranged in a plurality of stages in the vertical direction to form a hierarchical structure of the pipe rack 3.
以下、パイプラック3の長手方向に沿って梁30の上面を繋ぐ面を階層の支持面31、当該支持面31の上方側に位置する梁30の下面を繋ぐ面を当該階層の天井面32と呼ぶ。パイプラック3においては、各階層の対向する支持面31と天井面32との間の配置空間300に、複数の配管5が配置される。
なお各階層の支持面31や天井面32を構成する梁30の間は、グレーチング材や板材などで物理的に繋がれていることは必要ではなく、隣り合う梁30の上面/下面を仮想的に繋ぐ面であってもよい。 Hereinafter, the surface connecting the upper surface of thebeam 30 along the longitudinal direction of the pipe rack 3 is referred to as the support surface 31 of the hierarchy, and the surface connecting the lower surface of the beam 30 located above the support surface 31 is referred to as the ceiling surface 32 of the hierarchy. Call. In the pipe rack 3, a plurality of pipes 5 are arranged in the arrangement space 300 between the opposite support surfaces 31 and the ceiling surface 32 of each layer.
It is not necessary that thebeams 30 forming the support surface 31 and the ceiling surface 32 of each layer are physically connected by a grating material or a plate material, and the upper surface / lower surface of the adjacent beams 30 is virtually connected. It may be a surface connecting to.
なお各階層の支持面31や天井面32を構成する梁30の間は、グレーチング材や板材などで物理的に繋がれていることは必要ではなく、隣り合う梁30の上面/下面を仮想的に繋ぐ面であってもよい。 Hereinafter, the surface connecting the upper surface of the
It is not necessary that the
さらにパイプラック3の上面には、空冷式熱交換器(ACHE)6が並べて配置されている。図1中の60は、複数基、例えば3基のACHE6をパイプラック3の短辺方向に並べて保持するベイである。なお、パイプラック3の上面にはACHE6が配置されなくてもよい。
Further, air-cooled heat exchangers (ACHE) 6 are arranged side by side on the upper surface of the pipe rack 3. Reference numeral 60 denotes a bay in which a plurality of units, for example, three ACHE6 units, are arranged side by side in the short side direction of the pipe rack 3. The ACHE 6 may not be arranged on the upper surface of the pipe rack 3.
上述の構成を備えるパイプラック3には側壁部が設けられておらず、各階層の配置空間300は側面に向けて開口している。本例では、パイプラック3の長辺方向の一端側(図1に向かって右端側)の側面の開口から配管部材50の搬入が行われる。プラントが設置される敷地における、パイプラック3の長辺方向一端側の脇には、前記開口に向けて敷設対象の配管部材50を搬入可能な位置に、搬送用建機であるクレーンの配置領域100が設定されている。
The pipe rack 3 having the above configuration is not provided with a side wall portion, and the arrangement space 300 of each layer is open toward the side surface. In this example, the piping member 50 is carried in from the opening on the side surface of the pipe rack 3 on one end side (right end side when facing FIG. 1) in the long side direction. On the site where the plant is installed, on the side of one end side of the pipe rack 3 in the long side direction, a crane member, which is a construction machine for transportation, is placed at a position where the piping member 50 to be laid can be carried toward the opening. 100 is set.
既述のように、配管5は、複数の配管部材50を連結して構成されている。例えば図2に示すように、配管5は、パイプラック3の長辺方向(後述する配管搬送機構4のレールの伸びる方向)に沿って敷設される配管部材50である並行配置部材51と、パイプラック3の長辺方向と交差する方向に向けて交差配置される配管部材50である交差配置部材52とを含んでいる。これら並行配置部材51と、交差配置部材52とを組み合わせることにより、屈曲配管を構成することができる。
As described above, the pipe 5 is configured by connecting a plurality of pipe members 50. For example, as shown in FIG. 2, the pipe 5 includes a parallel arrangement member 51, which is a pipe member 50 laid along the long side direction of the pipe rack 3 (the direction in which the rail of the pipe transport mechanism 4 described later extends), and a pipe. It includes a crossing arrangement member 52 which is a piping member 50 which is cross-arranged in a direction intersecting the long side direction of the rack 3. By combining these parallel arrangement members 51 and the cross arrangement member 52, a bent pipe can be formed.
図2、図3に示すようにパイプラック3には、複数本の配管5がパイプラック3の長辺方向に沿って並行配置され、各配管5に含まれる並行配置部材51は、支持面31上に配置されている。一方、交差配置部材52には、他の配管5の上方側を横切るように、パイプラック3の短辺方向に向けて配置される場合がある。また各配管5の交差配置部材52同士は、互いに干渉し合わないように、パイプラック3の長辺方向の位置をずらして配置されている(図2)。
As shown in FIGS. 2 and 3, a plurality of pipes 5 are arranged in parallel in the pipe rack 3 along the long side direction of the pipe rack 3, and the parallel arrangement member 51 included in each pipe 5 is a support surface 31. It is placed on top. On the other hand, the cross-arranged member 52 may be arranged so as to cross the upper side of the other pipe 5 toward the short side of the pipe rack 3. Further, the intersecting arrangement members 52 of the pipes 5 are arranged so as to be displaced from each other in the long side direction of the pipe rack 3 so as not to interfere with each other (FIG. 2).
さらに図3に示すように、本例のパイプラック3の各配置空間300には、配管部材50を搬送するための配管搬送機構4が設けられている。図4、図5に示すように、配管搬送機構4は、パイプラック3の長辺方向の一端から他端に亘って伸びるように、配置空間300の天井面32に沿って設けられたレール41を備えている。レール41の端部は、クレーンの配置領域100側の側面の開口を介して外部から搬入された配管部材50を配管搬送機構4により受け取って保持することが可能な位置まで伸びている。
Further, as shown in FIG. 3, each arrangement space 300 of the pipe rack 3 of this example is provided with a pipe transport mechanism 4 for transporting the pipe member 50. As shown in FIGS. 4 and 5, the pipe transport mechanism 4 is provided along the ceiling surface 32 of the arrangement space 300 so as to extend from one end to the other end in the long side direction of the pipe rack 3. It has. The end of the rail 41 extends to a position where the pipe transfer mechanism 4 can receive and hold the pipe member 50 carried in from the outside through the opening on the side surface of the crane arrangement area 100 side.
レール41には移動体42が設けられ、移動体42は、レール41に沿ってその下方側を移動自在に構成されている。移動体42には、下方に向けて突出するように設けられたリング43が設けられている。移動体42の下方には、配管部材50を保持するための保持部44が設けられる。保持部44は、例えばフック45aが設けられたチェーンブロック45を備え、フック45aが移動体42側のリング43に掛けられて保持されている。またチェーンブロック45の下面には配管部材50を保持する例えば2本のチェーン46が設けられている。
A moving body 42 is provided on the rail 41, and the moving body 42 is configured to be movable along the rail 41 on the lower side thereof. The moving body 42 is provided with a ring 43 provided so as to project downward. A holding portion 44 for holding the piping member 50 is provided below the moving body 42. The holding portion 44 includes, for example, a chain block 45 provided with a hook 45a, and the hook 45a is hung on a ring 43 on the moving body 42 side and held. Further, on the lower surface of the chain block 45, for example, two chains 46 for holding the piping member 50 are provided.
2本のチェーン46は、略同じ長さの環状に構成され、各々チェーンブロック45の下面の略同じ位置から下方側に向けて垂下されている。
上記構成の保持部44に配管部材50を保持する手法について説明しておく。初めに、2本のチェーン46の一方側の環状部分に配管部材50を挿入し、例えばバンドなどにより配管部材50の一端寄りの位置に一方のチェーン46を固定する。次いで他方のチェーン46の環状部分にも配管部材50を挿入し、配管部材5の他端寄りの位置に他方のチェーン46を固定する。 The twochains 46 are formed in an annular shape having substantially the same length, and are hung downward from substantially the same position on the lower surface of the chain block 45, respectively.
A method of holding the pipingmember 50 in the holding portion 44 having the above configuration will be described. First, the piping member 50 is inserted into the annular portion on one side of the two chains 46, and one chain 46 is fixed at a position closer to one end of the piping member 50 by, for example, a band. Next, the piping member 50 is also inserted into the annular portion of the other chain 46, and the other chain 46 is fixed at a position near the other end of the piping member 5.
上記構成の保持部44に配管部材50を保持する手法について説明しておく。初めに、2本のチェーン46の一方側の環状部分に配管部材50を挿入し、例えばバンドなどにより配管部材50の一端寄りの位置に一方のチェーン46を固定する。次いで他方のチェーン46の環状部分にも配管部材50を挿入し、配管部材5の他端寄りの位置に他方のチェーン46を固定する。 The two
A method of holding the piping
このとき配管部材50の一端側を保持する高さ位置(支持面の高さ位置から見た高さ位置)と、配管部材50の他方側を保持する高さ位置(支持面の高さ位置から見た高さ位置)と、を揃えることで、図4、図5に示すように配管部材50を横向きにほぼ水平の姿勢で吊り下げ保持することができる。
At this time, from the height position for holding one end side of the piping member 50 (height position viewed from the height position of the support surface) and the height position for holding the other side of the piping member 50 (from the height position of the support surface). By aligning with the viewed height position), the piping member 50 can be suspended and held sideways in a substantially horizontal posture as shown in FIGS. 4 and 5.
また2本のチェーン46は、チェーンブロック45の略同じ位置に固定されている。そこで、当該固定位置から斜め下方へ向けて放射状に伸びるチェーン46を回転移動せることにより、支持した配管部材50を鉛直軸周りに自在に回転させることができる。この動作により保持部44から吊り下げられている配管部材50の向きを調節することができる。
Also, the two chains 46 are fixed at substantially the same position as the chain block 45. Therefore, the supported piping member 50 can be freely rotated around the vertical axis by rotationally moving the chain 46 extending obliquely downward from the fixed position. By this operation, the direction of the piping member 50 suspended from the holding portion 44 can be adjusted.
続いて本発明の作用について説明する。図6~図8は、配管部材50を敷設位置まで搬送して敷設する工程を示す平面図(A)、及び正面図(B)である。パイプラック3に配管5を敷設するにあたって、図1に示すクレーンの配置領域100に配置されたクレーンにより、パイプラック3の一方の端部側(図1を正面に見て右端側)の開口から配管部材50が搬入される。以下明細書中では、クレーンの配置領域100側をパイプラック3の「手前側」、当該手前側からパイプラック3を見て反対側を「奥手側」として説明する。
Subsequently, the operation of the present invention will be described. 6 to 8 are a plan view (A) and a front view (B) showing a process of transporting and laying the piping member 50 to the laying position. When laying the pipe 5 in the pipe rack 3, the crane arranged in the crane arrangement area 100 shown in FIG. 1 is used to open the pipe rack 3 from one end side (right end side when viewed from the front of FIG. 1). The piping member 50 is carried in. Hereinafter, in the specification, the crane arrangement area 100 side will be referred to as the “front side” of the pipe rack 3, and the opposite side when the pipe rack 3 is viewed from the front side will be referred to as the “back side”.
なお、同じ配管部材50であっても、並行配置部材51と交差配置部材52とでは、交差配置部材52の端部にベンドが形成されているなど、一部、形状が相違する場合がある。この点、図6~図8では、交差配置部材52と並行配置部材51との間で形状を区別せず、共通の直管にて示している。さらに図6~図8において、各平面図(A)は、右手側がパイプラック3の手前側(クレーンの配置されている方向)、左手側がパイプラック3の奥手側を示し、各正面図(B)は、手前側から奥手側を見た状態を示している。
Even with the same piping member 50, the parallel arrangement member 51 and the cross arrangement member 52 may have a partially different shape, such as a bend being formed at the end of the intersection arrangement member 52. In this regard, in FIGS. 6 to 8, the shapes of the cross-arranged member 52 and the parallel-arranged member 51 are not distinguished, and are shown by a common straight pipe. Further, in FIGS. 6 to 8, in each plan view (A), the right-hand side shows the front side of the pipe rack 3 (direction in which the crane is arranged), and the left-hand side shows the back side of the pipe rack 3, and each front view (B). ) Indicates a state in which the back side is viewed from the front side.
図6~図8に示す例では、パイプラック3の同じ階層に6本の配管5が敷設されているが、これらの配管5の敷設は同時に並行して行われる。まずクレーンを用い、敷設対象の配管部材50(例えば並行配置部材51)をパイプラック3の手前側の側面の開口を介して外部から配置空間300に搬入する。搬入された並行配置部材51は、配管搬送機構4によりその長さ方向がパイプラック3の長手方向に沿った姿勢で保持されて、敷設位置まで搬送される。その後、並行配置部材51を配管搬送機構4から降ろし、パイプラック3の短辺方向の所望の位置まで移動させて設置する。
このように並行配置部材51については、その長さ方向をパイプラック3と沿った方向に向けて搬送し、向きを変えずにそのまま並行配置部材51を降ろすことにより、並行配置部材51の敷設作業を行うことができる。そして、各配置空間300内の奥手側の位置から順番に、繰り返し並行配置部材51を搬送し敷設作業を実行する(図6A、図6B)。 In the examples shown in FIGS. 6 to 8, sixpipes 5 are laid in the same layer of the pipe rack 3, but these pipes 5 are laid in parallel at the same time. First, using a crane, the piping member 50 to be laid (for example, the parallel arrangement member 51) is carried into the arrangement space 300 from the outside through the opening on the front side surface of the pipe rack 3. The parallel arrangement member 51 carried in is held in a posture in which the length direction thereof is along the longitudinal direction of the pipe rack 3 by the pipe transport mechanism 4, and is transported to the laying position. After that, the parallel arrangement member 51 is taken down from the pipe transport mechanism 4 and moved to a desired position in the short side direction of the pipe rack 3 for installation.
In this way, theparallel arrangement member 51 is laid by laying the parallel arrangement member 51 by transporting the parallel arrangement member 51 in the direction along the pipe rack 3 and lowering the parallel arrangement member 51 as it is without changing the direction. It can be performed. Then, the parallel arrangement member 51 is repeatedly conveyed and laid in order from the position on the back side in each arrangement space 300 (FIGS. 6A and 6B).
このように並行配置部材51については、その長さ方向をパイプラック3と沿った方向に向けて搬送し、向きを変えずにそのまま並行配置部材51を降ろすことにより、並行配置部材51の敷設作業を行うことができる。そして、各配置空間300内の奥手側の位置から順番に、繰り返し並行配置部材51を搬送し敷設作業を実行する(図6A、図6B)。 In the examples shown in FIGS. 6 to 8, six
In this way, the
続いて交差配置部材52の搬送、敷設作業について説明する。図6Aに示す位置まで配管部材50が敷設された状態にて、「*1、*2」の各符号を付した位置に交差配置部材52を敷設する作業が行われるとする。
このとき、図3を用いて説明したように、交差配置部材52は、他の配管部材50(並行配置部材51)の上方側を横切るように配置されるため、配置空間300の支持面31から天井面32までの高さを十分に高くすることができない場合には、配管搬送機構4によって搬送される配管部材50と、敷設済みの交差配置部材52とが干渉してしまう場合があり得る。 Subsequently, the transportation and laying work of thecross-arranged member 52 will be described. With the piping member 50 laid to the position shown in FIG. 6A, it is assumed that the work of laying the cross-arranged member 52 at the position designated by each of "* 1, * 2" is performed.
At this time, as described with reference to FIG. 3, the intersectingarrangement member 52 is arranged so as to cross the upper side of the other piping member 50 (parallel arrangement member 51), so that the cross arrangement member 52 is arranged from the support surface 31 of the arrangement space 300. If the height up to the ceiling surface 32 cannot be sufficiently increased, the piping member 50 conveyed by the piping transfer mechanism 4 and the already laid cross-arranged member 52 may interfere with each other.
このとき、図3を用いて説明したように、交差配置部材52は、他の配管部材50(並行配置部材51)の上方側を横切るように配置されるため、配置空間300の支持面31から天井面32までの高さを十分に高くすることができない場合には、配管搬送機構4によって搬送される配管部材50と、敷設済みの交差配置部材52とが干渉してしまう場合があり得る。 Subsequently, the transportation and laying work of the
At this time, as described with reference to FIG. 3, the intersecting
この場合に、搬入位置に近い手前側(図6に示す例では「*2」側)から交差配置部材52を敷設していくと、奥手側(同図の例では「*1」側)の敷設位置へ向けて配管部材50を搬送することができなくなってしまうおそれがある。
そこで、配管搬送機構4を用いて並行配置部材51を敷設するにあたっては、配管部材50の搬入位置(即ち、配管部材50の搬送開始位置に相当する)から見て、奥手側に敷設される交差配置部材52から、手前側に敷設される交差配置部材へ向けた順に搬送、敷設を行う。 In this case, if thecrossing arrangement member 52 is laid from the front side (“* 2” side in the example shown in FIG. 6) close to the carry-in position, the crossing arrangement member 52 is laid on the back side (“* 1” side in the example shown in the figure). There is a risk that the piping member 50 cannot be transported toward the laying position.
Therefore, when laying theparallel arrangement member 51 using the pipe transport mechanism 4, the intersection laid on the back side when viewed from the carry-in position of the pipe member 50 (that is, corresponding to the transport start position of the pipe member 50). The arrangement member 52 is conveyed and laid in this order toward the cross arrangement member laid on the front side.
そこで、配管搬送機構4を用いて並行配置部材51を敷設するにあたっては、配管部材50の搬入位置(即ち、配管部材50の搬送開始位置に相当する)から見て、奥手側に敷設される交差配置部材52から、手前側に敷設される交差配置部材へ向けた順に搬送、敷設を行う。 In this case, if the
Therefore, when laying the
具体例を挙げると、まず図6に示す「*1」の位置に配置される交差配置部材52の下方に配置される部位が敷設される。クレーンにより搬入された交差配置部材52は、その長さ方向をパイプラック3の長手方向に向けて配管搬送機構4に吊り下げ保持されて、敷設位置まで搬送される(図7A、図7Bの(1))。
To give a specific example, first, a portion to be arranged below the cross-arrangement member 52 arranged at the position of "* 1" shown in FIG. 6 is laid. The cross-arranged member 52 carried in by the crane is suspended and held by the pipe transport mechanism 4 with its length direction toward the longitudinal direction of the pipe rack 3, and is transported to the laying position ((FIGS. 7A, 7B). 1)).
しかる後、保持部44からチェーン46によって吊り下げられた状態の交差配置部材52の両端部を、例えば作業員が反対方向へ向けて押す。この操作により、交差配置部材52は鉛直軸周りに回転し、その向きを敷設方向に向ける(図7A、図7Bの(2))。
その後、交差配置部材52を配管搬送機構4から降ろして敷設位置まで搬送し、既に敷設されている所望の位置の配管部材50に連結する(図7A、図7Bの(3))。この時、図7Bに示す交差配置部材52の端部は、実際には並行配置部材51が配置される高さ位置に受けて下方側へ伸び出すように屈曲している。この結果、並行配置部材51の端部に交差配置部材52を接続すると、隣に敷設された配管部材50の上方側に、当該交差配置部材52が配置された状態となる。 After that, for example, an operator pushes both ends of thecross-arranged member 52 suspended from the holding portion 44 by the chain 46 in the opposite direction. By this operation, the cross-arranged member 52 rotates around the vertical axis and its direction is directed to the laying direction ((2) in FIGS. 7A and 7B).
After that, thecross-arranged member 52 is lowered from the pipe transport mechanism 4 and transported to the laying position, and is connected to the pipe member 50 at a desired position that has already been laid ((3) in FIGS. 7A and 7B). At this time, the end portion of the cross-arranged member 52 shown in FIG. 7B is actually bent so as to receive it at the height position where the parallel-arranged member 51 is arranged and extend downward. As a result, when the cross-arrangement member 52 is connected to the end of the parallel arrangement member 51, the cross-arrangement member 52 is arranged on the upper side of the piping member 50 laid next to the parallel arrangement member 51.
その後、交差配置部材52を配管搬送機構4から降ろして敷設位置まで搬送し、既に敷設されている所望の位置の配管部材50に連結する(図7A、図7Bの(3))。この時、図7Bに示す交差配置部材52の端部は、実際には並行配置部材51が配置される高さ位置に受けて下方側へ伸び出すように屈曲している。この結果、並行配置部材51の端部に交差配置部材52を接続すると、隣に敷設された配管部材50の上方側に、当該交差配置部材52が配置された状態となる。 After that, for example, an operator pushes both ends of the
After that, the
続いて、上述の「*1」の位置に敷設された交差配置部材52に対し、短い並行配置部材51を接続し、さらにその端部に交差配置部材52を接続した後、再度、並行配置部材51を接続する。この敷設作業により、図8Aに示すU字状の屈曲配管を配置することができる。
Subsequently, a short parallel arrangement member 51 is connected to the cross arrangement member 52 laid at the above-mentioned "* 1" position, a cross arrangement member 52 is further connected to the end thereof, and then the parallel arrangement member 52 is again connected. Connect 51. By this laying work, the U-shaped bent pipe shown in FIG. 8A can be arranged.
これら奥手側の交差配置部材52の敷設が完了したら、図6Aの「*2」の位置に配置される手前側の交差配置部材52の敷設を行う。交差配置部材52により構成される部位が長い場合には、複数の交差配置部材52を連結してもよい。
以上に説明したように本例では、配置空間300に配置する配管5を、配管部材50の搬送開始位置から見て、奥手側に敷設される配管部材50から、手前側に敷設される配管部材50へ向けた順に配管部材50を敷設する。さらに交差配置部材52により、構成される部位を敷設するにあたっては、より奥手側の交差配置部材52から順次、敷設する。 When the laying of thecross-arrangement member 52 on the back side is completed, the cross-arrangement member 52 on the front side to be arranged at the position "* 2" in FIG. 6A is laid. When the portion formed by the cross-arranged members 52 is long, a plurality of cross-arranged members 52 may be connected.
As described above, in this example, thepiping 5 to be arranged in the arrangement space 300 is a piping member laid on the front side from the piping member 50 laid on the back side when viewed from the transport start position of the piping member 50. Piping members 50 are laid in the order toward 50. Further, when laying the portion formed by the cross-arrangement member 52, the cross-arrangement member 52 on the inner side is laid in order.
以上に説明したように本例では、配置空間300に配置する配管5を、配管部材50の搬送開始位置から見て、奥手側に敷設される配管部材50から、手前側に敷設される配管部材50へ向けた順に配管部材50を敷設する。さらに交差配置部材52により、構成される部位を敷設するにあたっては、より奥手側の交差配置部材52から順次、敷設する。 When the laying of the
As described above, in this example, the
上述の実施の形態によれば、複数の配管5が敷設されるパイプラック3の建設(製造)にあたり、配管部材50を横向きの状態で鉛直軸周りに回転自在に吊り下げ保持する保持部44を備え、レール41に沿ってパイプラック3内を移動自在に構成された配管搬送機構4を用いて配管部材50の搬送を行う。これにより多数の配管部材50を効率的に所望の設定位置に搬送することもできる。
According to the above-described embodiment, in the construction (manufacturing) of the pipe rack 3 in which the plurality of pipes 5 are laid, the holding portion 44 that rotatably suspends and holds the pipe member 50 around the vertical axis in a horizontal state is provided. The pipe member 50 is transported by using the pipe transport mechanism 4 which is configured to be movable in the pipe rack 3 along the rail 41. As a result, a large number of piping members 50 can be efficiently transported to a desired set position.
また配管搬送機構4により配管部材50の方向を調節することができるため、配管部材50の敷設位置にて配管部材50の方向を調節するために、当該敷設位置の近傍にクレーンを配置する必要がない。この結果、配管部材50の搬入や方向転換を目的とするクレーンの配置領域100の設置数を減らし、他の建設作業に用いる建機との干渉を低減することができる。
Further, since the direction of the piping member 50 can be adjusted by the piping transfer mechanism 4, it is necessary to arrange a crane in the vicinity of the laying position in order to adjust the direction of the piping member 50 at the laying position of the piping member 50. Absent. As a result, it is possible to reduce the number of installations of the crane arrangement area 100 for the purpose of carrying in or changing the direction of the piping member 50, and to reduce interference with construction machinery used for other construction work.
さらに本発明は、配管部材50を敷設位置まで搬送して敷設する工程においては、当該配管部材50の搬送開始位置から見て、奥手側に敷設される交差配置部材52から、手前側に敷設される交差配置部材52へ向けた順に、これらの交差配置部材52を順次、搬送して敷設している。この手順で敷設を行うことにより、配管搬送機構4により搬送される配管部材50の搬送経路の高さと、交差配置部材52の配置高さとが干渉する場合であっても、複数の交差配置部材52を同じ高さ位置に配置することができる。
また配管部材50の搬送経路の高さと、交差配置部材52の配置高さとを干渉させることができるため、配置空間300の高さ寸法を小さくすることができ、パイプラック3の高さを抑えることができる。これによりパイプラック3の建設に必要な鋼材を抑えることができる。 Further, in the step of transporting and laying the pipingmember 50 to the laying position, the present invention is laid on the front side from the crossing arrangement member 52 laid on the back side when viewed from the transport start position of the piping member 50. These cross-arranged members 52 are sequentially conveyed and laid in the order of being directed toward the cross-arranged members 52. By laying in this procedure, even if the height of the transport path of the piping member 50 conveyed by the piping transfer mechanism 4 and the arrangement height of the intersection arrangement member 52 interfere with each other, a plurality of intersection arrangement members 52 Can be placed at the same height position.
Further, since the height of the transport path of the pipingmember 50 and the arrangement height of the cross arrangement member 52 can interfere with each other, the height dimension of the arrangement space 300 can be reduced, and the height of the pipe rack 3 can be suppressed. Can be done. As a result, the steel material required for the construction of the pipe rack 3 can be suppressed.
また配管部材50の搬送経路の高さと、交差配置部材52の配置高さとを干渉させることができるため、配置空間300の高さ寸法を小さくすることができ、パイプラック3の高さを抑えることができる。これによりパイプラック3の建設に必要な鋼材を抑えることができる。 Further, in the step of transporting and laying the piping
Further, since the height of the transport path of the piping
さらに本発明は、細長い平面形状のパイプラック3における長辺方向一端側の側面を開放し、配管部材50を搬入する開口としている。そして開口の位置から、パイプラック3の長辺方向の他端側の位置まで配管搬送機構4のレール41を設けている。そのため配管部材50を搬入するクレーンの配置領域100をパイプラック3における長辺方向の一端側の脇の位置に限定することができる。
なおパイプラック3の長辺方向の一端側側面及び他端側側面に夫々配管部材50を搬入する開口を設け、各開口の位置から夫々パイプラック3の中央まで伸びるレール41を設けて夫々のレール41に配管搬送機構4を設けてもよい。 Further, in the present invention, the side surface of the elongatedflat pipe rack 3 on one end side in the long side direction is opened to provide an opening for carrying in the piping member 50. The rail 41 of the pipe transport mechanism 4 is provided from the position of the opening to the position on the other end side of the pipe rack 3 in the long side direction. Therefore, the arrangement area 100 of the crane that carries in the piping member 50 can be limited to the position on the side of the pipe rack 3 on one end side in the long side direction.
It should be noted that openings for carrying the pipingmember 50 are provided on the one end side side surface and the other end side side surface in the long side direction of the pipe rack 3, and rails 41 extending from the positions of the openings to the center of the pipe rack 3 are provided on each rail. The pipe transfer mechanism 4 may be provided in 41.
なおパイプラック3の長辺方向の一端側側面及び他端側側面に夫々配管部材50を搬入する開口を設け、各開口の位置から夫々パイプラック3の中央まで伸びるレール41を設けて夫々のレール41に配管搬送機構4を設けてもよい。 Further, in the present invention, the side surface of the elongated
It should be noted that openings for carrying the piping
以下、図9~図12を参照し、ACHE搬送機構(トロリー)7を用いてパイプラック3上にACHE6を搬送する技術について説明する。例えばパイプラック3においては、図1に示したたように、その上面の全体に亘って複数のACHE6が並べて配置される。このACHE6を設置するにあたっては、例えばクレーンによりパイプラック3の上方に持ち上げられて設置されるが、クレーンによりACHE6を受け渡せる範囲はクレーンの配置領域100の周囲のごく狭い範囲に限られてしまう。そのためパイプラック3の上面全体にACHE6を設置するには、パイプラック3の周囲に多くのクレーンの配置領域100を設定せざるを得ず、広い領域が必要とされてしまう問題があった。
Hereinafter, a technique for transporting the ACHE 6 onto the pipe rack 3 using the ACHE transport mechanism (trolley) 7 will be described with reference to FIGS. 9 to 12. For example, in the pipe rack 3, as shown in FIG. 1, a plurality of ACHE6s are arranged side by side over the entire upper surface thereof. When installing the ACHE6, for example, it is lifted above the pipe rack 3 by a crane and installed, but the range in which the ACHE6 can be delivered by the crane is limited to a very narrow range around the arrangement area 100 of the crane. Therefore, in order to install the ACHE 6 on the entire upper surface of the pipe rack 3, it is necessary to set a large number of crane arrangement areas 100 around the pipe rack 3, and there is a problem that a wide area is required.
そこで本発明の実施の形態においては、クレーンの配置領域100をパイプラック3の長辺方向一端側の脇に限定し、当該クレーンにより搬入されたACHEをパイプラック3の上面に沿って長辺方向一端側から他端側に搬送するトロリー7を用いる。
Therefore, in the embodiment of the present invention, the arrangement area 100 of the crane is limited to the side of one end side in the long side direction of the pipe rack 3, and the ACHE carried in by the crane is in the long side direction along the upper surface of the pipe rack 3. A trolley 7 that conveys from one end side to the other end side is used.
トロリー7は、基台70を備え、基台70の上方にACHE6が載置される台状のACHE載置部71が設けられている。さらに基台70には、ACHE載置部71を基台70に対して昇降させる昇降機構72が設けられている。そしてパイプラック3の上面、パイプラック3の短辺方向の両端には、各々パイプラック3の長辺方向に伸びるレール73が設けられ、トロリー7は、2本のレール73を跨ぐように配置され、レール73に沿って移動自在に構成されている。
本実施の形態において、パイプラック3に設置されるACHE6は、図10に示すように、例えば、矩形のベイ60の長辺方向に3基並べて設置されている。さらにベイ60の長辺方向両端の下面には、ベイ60及びACHE6を支持する支持部61が設けられている。 Thetrolley 7 is provided with a base 70, and a trapezoidal ACHE mounting portion 71 on which the ACHE 6 is mounted is provided above the base 70. Further, the base 70 is provided with an elevating mechanism 72 for raising and lowering the ACHE mounting portion 71 with respect to the base 70. Rails 73 extending in the long side direction of the pipe rack 3 are provided on the upper surface of the pipe rack 3 and both ends in the short side direction of the pipe rack 3, and the trolley 7 is arranged so as to straddle the two rails 73. , It is configured to be movable along the rail 73.
In the present embodiment, as shown in FIG. 10, three ACHE6s installed in thepipe rack 3 are installed side by side in the long side direction of the rectangular bay 60, for example. Further, support portions 61 for supporting the bay 60 and the ACHE 6 are provided on the lower surfaces of both ends of the bay 60 in the long side direction.
本実施の形態において、パイプラック3に設置されるACHE6は、図10に示すように、例えば、矩形のベイ60の長辺方向に3基並べて設置されている。さらにベイ60の長辺方向両端の下面には、ベイ60及びACHE6を支持する支持部61が設けられている。 The
In the present embodiment, as shown in FIG. 10, three ACHE6s installed in the
そして図1に示すクレーン配置領域100に配置されたクレーンによりベイ60に設置された状態のACHE6が上昇され、トロリー7の上方に搬送される。図10中の治具101は、ベイ60を上昇させたときにベイ60に係る重量を分散させるための治具である。この時トロリー7は、既述のクレーン配置領域100側のパイプラック3上面の端部にて、図10に示すようにACHE載置部71を上昇させた状態で待機している。
Then, the crane arranged in the crane arrangement area 100 shown in FIG. 1 raises the ACHE 6 installed in the bay 60 and conveys it above the trolley 7. The jig 101 in FIG. 10 is a jig for dispersing the weight of the bay 60 when the bay 60 is raised. At this time, the trolley 7 stands by at the end of the upper surface of the pipe rack 3 on the crane arrangement area 100 side as described above, with the ACHE mounting portion 71 raised as shown in FIG.
ACHE6は、ベイ60の長辺方向がパイプラック3の短辺方向に沿う方向に保持され、さらに図11に示すように2つの支持部61がトロリー7を挟むように配置されて、ACHE載置部71に載置される。この時支持部61がパイプラックの上面から浮いた状態で保持される。そしてACHE6を保持したトロリー7がパイプラック3の上面をクレーンの配置領域100側(手前側)から、例えば奥手側の端部まで移動する。そして図12に示すようにACHE6の設置位置にてACHE載置部71を下降させると支持部61がパイプラック3の上面に配置され、当該支持部61をパイプラック3の上面に固定することでACHE6が設置される。
このようにトロリー7は、クレーン配置領域100側(手前側)にて、ACHE6を受け取り、パイプラック3の奥手側に搬送し、奥手側に設置するACHE6から順番に設置していく。 In theACHE 6, the long side direction of the bay 60 is held in the direction along the short side direction of the pipe rack 3, and as shown in FIG. 11, two support portions 61 are arranged so as to sandwich the trolley 7, and the ACHE 6 is placed. It is placed in the part 71. At this time, the support portion 61 is held in a state of floating from the upper surface of the pipe rack. Then, the trolley 7 holding the ACHE 6 moves the upper surface of the pipe rack 3 from the crane placement area 100 side (front side) to, for example, the back end side. Then, as shown in FIG. 12, when the ACHE mounting portion 71 is lowered at the installation position of the ACHE 6, the support portion 61 is arranged on the upper surface of the pipe rack 3, and the support portion 61 is fixed to the upper surface of the pipe rack 3. ACHE6 is installed.
In this way, thetrolley 7 receives the ACHE 6 on the crane arrangement area 100 side (front side), conveys it to the back side of the pipe rack 3, and installs the trolley 7 in order from the ACHE 6 installed on the back side.
このようにトロリー7は、クレーン配置領域100側(手前側)にて、ACHE6を受け取り、パイプラック3の奥手側に搬送し、奥手側に設置するACHE6から順番に設置していく。 In the
In this way, the
上述の実施形態によれば、パイプラック3に複数のACHE6を設置するにあたって、ACHE6をパイプラック3の上面に沿って搬送するトロリー7を用いて搬送して設置している。パイプラック3の上面を移動可能なトロリー7を利用するので、ACHE6を受け渡せる位置にのみクレーンの配置領域100を設定すればよい。
According to the above-described embodiment, when a plurality of ACHE 6s are installed in the pipe rack 3, the ACHE 6 is transported and installed by using a trolley 7 that transports the ACHE 6 along the upper surface of the pipe rack 3. Since the trolley 7 that can move on the upper surface of the pipe rack 3 is used, the crane arrangement area 100 needs to be set only at the position where the ACHE 6 can be delivered.
また配管搬送機構4に向けて外部から搬入される配管部材50を搬入するためのクレーンと、トロリー7に向けて外部から搬入されるACHE6を持ち上げるクレーンは異なるものであってもよく、両クレーンの配置領域100は異なる場所もしくは同一の場所でもよい。さらに、共通のクレーンを用いて配管部材50とACHE6を搬入するようにしてもよい。この場合には、配管部材50の搬入用のクレーンの配置領域100と、ACHE6の搬入用のクレーンの配置領域100と、を個別に設ける必要がなくクレーンの配置領域100をより限定することができる。
上述の例では、例えばクレーンを用いて、ACHEをトロリーに受け渡した後、ACHE6を設置位置に搬送、設置してトロリー7をACHE6の受け渡し位置に戻すまでの間に、当該クレーンを用いて配管部材50を搬入してもよい。 Further, the crane for carrying in the pipingmember 50 carried in from the outside toward the pipe transfer mechanism 4 and the crane for lifting the ACHE 6 carried in from the outside toward the trolley 7 may be different, and both cranes may be different. The arrangement area 100 may be a different place or the same place. Further, the piping member 50 and the ACHE 6 may be carried in by using a common crane. In this case, it is not necessary to separately provide the arrangement area 100 of the crane for carrying in the piping member 50 and the arrangement area 100 of the crane for carrying in ACHE6, and the arrangement area 100 of the crane can be further limited. ..
In the above example, after the ACHE is delivered to the trolley using, for example, a crane, the piping member is transported using the crane until theACHE 6 is transported to the installation position, installed, and the trolley 7 is returned to the delivery position of the ACHE 6. You may bring in 50.
上述の例では、例えばクレーンを用いて、ACHEをトロリーに受け渡した後、ACHE6を設置位置に搬送、設置してトロリー7をACHE6の受け渡し位置に戻すまでの間に、当該クレーンを用いて配管部材50を搬入してもよい。 Further, the crane for carrying in the piping
In the above example, after the ACHE is delivered to the trolley using, for example, a crane, the piping member is transported using the crane until the
また、上述の手法により建設されるパイプラック3は、天然ガスの液化や天然ガス液の分離、回収などを行う天然ガスプラント、原油や各種中間製品の蒸留や脱硫などを行う石油精製プラント、石油化学製品や中間化学品、ポリマーなどの生産を行う化学プラントなど、各種のプラントに設けられるものであってもよい。
The pipe rack 3 constructed by the above method is a natural gas plant that liquefies natural gas, separates and recovers natural gas liquid, an oil refining plant that distills and desulfurizes crude oil and various intermediate products, and petroleum. It may be installed in various plants such as a chemical plant that produces chemical products, intermediate chemicals, polymers, and the like.
3 パイプラック
4 配管搬送機構
5 配管
31 支持面
32 天井面
41 レール
42 移動体
43 保持部
50 配管部材
300 配置空間
3Pipe rack 4 Piping transfer mechanism 5 Piping 31 Support surface 32 Ceiling surface 41 Rail 42 Moving body 43 Holding part 50 Piping member 300 Arrangement space
4 配管搬送機構
5 配管
31 支持面
32 天井面
41 レール
42 移動体
43 保持部
50 配管部材
300 配置空間
3
Claims (10)
- 流体の処理を行うプラントに設けられ、配管を支持するための支持面とその上方側の天井面との間の配置空間に、流体の授受を行うための複数の配管が敷設される架構構造物の製造方法であって、
前記配置空間に設けられ、前記天井面に沿って伸びるように設けられたレールと、前記レールに沿って移動する移動体と、前記移動体に設けられ、前記配管を構成する配管部材を横向きの状態で鉛直軸周りに回転自在に吊り下げ保持する保持部と、を備えた配管搬送機構を用い、前記配管部材を敷設位置まで搬送して敷設する工程を含むことを特徴とする架構構造物の製造方法。 A frame structure provided in a plant that processes fluids, in which multiple pipes for transferring and receiving fluids are laid in the arrangement space between the support surface for supporting the pipes and the ceiling surface on the upper side thereof. It is a manufacturing method of
A rail provided in the arrangement space and extending along the ceiling surface, a moving body moving along the rail, and a piping member provided in the moving body and constituting the piping are oriented sideways. A frame structure comprising a step of transporting and laying the piping member to a laying position by using a piping transport mechanism provided with a holding portion that rotatably suspends and holds the pipe member around a vertical axis in a state. Production method. - 前記配置空間には、前記レールに沿って並行配置される配管部材である並行配置部材と、前記レールと交差する方向に向けて交差配置される配管部材である交差配置部材とを含む屈曲配管が配置されることを特徴とする請求項1に記載の架構構造物の製造方法。 In the arrangement space, a bent pipe including a parallel arrangement member which is a piping member arranged in parallel along the rail and an intersection arrangement member which is a piping member which is cross-arranged in a direction intersecting the rail. The method for manufacturing a frame structure according to claim 1, wherein the frame structure is arranged.
- 前記屈曲配管は、前記支持面上に敷設される前記並行配置部材と、前記支持面上に敷設されると共に、前記レールに沿って並行配置された他の配管の上方側の高さ位置に敷設される前記交差配置部材と、を含むことを特徴とする請求項2に記載の架構構造物の製造方法。 The bent pipe is laid at a height position on the upper side of the parallel arrangement member laid on the support surface and other pipes laid on the support surface and arranged in parallel along the rail. The method for manufacturing a frame structure according to claim 2, wherein the cross-arranged member is included.
- 前記配置空間には、複数の前記屈曲配管が敷設されることと、
前記複数の屈曲配管に各々含まれる交差配置部材は、前記保持部により吊り下げ保持されて搬送される配管部材と干渉する高さ位置に敷設されることと、
前記配管部材を敷設位置まで搬送して敷設する工程においては、当該配管部材の搬送開始位置から見て、奥手側に敷設される交差配置部材から、手前側に敷設される交差配置部材へ向けた順に、これらの交差配置部材を順次、搬送して敷設することを特徴とする請求項3に記載の架構構造物の製造方法。 A plurality of the bent pipes are laid in the arrangement space, and
The cross-arranged members included in each of the plurality of bent pipes are laid at a height position that interferes with the pipe members that are suspended and held by the holding portion and transported.
In the step of transporting and laying the piping member to the laying position, the cross-arranged member laid on the back side is directed to the cross-arranged member laid on the front side when viewed from the transport start position of the piping member. The method for manufacturing a frame structure according to claim 3, wherein these cross-arranged members are sequentially transported and laid in order. - 前記配置空間は、前記架構の側面に向けて開口し、前記レールは、前記開口を介して外部から搬入された前記配管部材を前記保持部に受け取って保持することが可能な位置まで伸びるように設けられていることを特徴とする請求項1に記載の架構構造物の製造方法。 The arrangement space opens toward the side surface of the frame, and the rail extends to a position where the piping member carried in from the outside through the opening can be received and held by the holding portion. The method for manufacturing a frame structure according to claim 1, wherein the frame structure is provided.
- クレーンを用い、敷設対象の前記配管部材を、前記開口を介して外部から前記配置空間に搬入し、前記保持部に保持する工程を含むことを特徴とする請求項5に記載の架構構造物の製造方法。 The frame structure according to claim 5, further comprising a step of carrying the piping member to be laid into the arrangement space from the outside through the opening and holding the piping member in the holding portion by using a crane. Production method.
- 前記架構構造物は、平面視したとき、前記レールが伸びる方向に沿った細長い平面形状を有し、前記開口は前記細長い平面形状の一端側の側面に向けて開口し、前記クレーンは当該開口に向けて敷設対象の前記配管部材を搬入可能な位置に配置されることを特徴とする請求項6に記載の架構構造物の製造方法。 When viewed in a plan view, the frame structure has an elongated planar shape along the direction in which the rail extends, the opening opens toward one end side surface of the elongated planar shape, and the crane reaches the opening. The method for manufacturing a frame structure according to claim 6, wherein the piping member to be laid is arranged at a position where it can be carried in.
- 前記架構構造物は、上面に複数の空冷式熱交換器(ACHE)が設けられ、
前記ACHEを前記架構構造物の上面に沿って搬送するACHE搬送機構を用い、ACHEを前記ACHE搬送機構により搬送して設置する工程を含むことを特徴とする請求項1に記載の架構構造物の製造方法。 The frame structure is provided with a plurality of air-cooled heat exchangers (ACHE) on the upper surface thereof.
The frame structure according to claim 1, further comprising a step of transporting and installing the ACHE by the ACHE transport mechanism using the ACHE transport mechanism that transports the ACHE along the upper surface of the frame structure. Production method. - 前記配管搬送機構に向けて外部から搬入される配管部材と、前記ACHE搬送機構に向けて外部から搬入されるACHEとを、クレーンを用いて搬入することを特徴とする請求項8に記載の架構構造物の製造方法。 The frame according to claim 8, wherein the piping member carried in from the outside toward the pipe transport mechanism and the ACHE carried in from the outside toward the ACHE transport mechanism are carried in by using a crane. Manufacturing method of structure.
- 流体の処理を行うプラントに設けられ、配管を支持するための支持面とその上方側の天井面との間の配置空間を有する架構構造物であって、
前記配置空間内に敷設され、機器の間で流体の授受を行うための複数の配管と、
前記配置空間内に、前記天井面に沿って伸びるように設けられたレールと、前記レールに沿って移動する移動体と、前記移動体に設けられ、搬送対象物を吊り下げ保持する保持部と、を有する搬送機構と、を備えたことを特徴とする架構構造物。 A frame structure provided in a plant that processes fluid and having an arrangement space between a support surface for supporting piping and a ceiling surface on the upper side thereof.
A plurality of pipes laid in the arrangement space for transferring fluid between devices, and
In the arrangement space, a rail provided so as to extend along the ceiling surface, a moving body moving along the rail, and a holding portion provided on the moving body to suspend and hold an object to be transported. A frame structure comprising, and a transport mechanism having.
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JPS4834437B1 (en) * | 1969-09-08 | 1973-10-20 | ||
JPS60188747U (en) * | 1984-05-28 | 1985-12-14 | 日本鋼管株式会社 | Plant module pipe insertion device |
JPH06341238A (en) * | 1993-05-31 | 1994-12-13 | Ishikawajima Harima Heavy Ind Co Ltd | Long size block and support structure thereof |
WO2018198572A1 (en) * | 2017-04-26 | 2018-11-01 | 千代田化工建設株式会社 | Natural gas liquefaction plant |
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2019
- 2019-08-05 WO PCT/JP2019/030730 patent/WO2021024354A1/en active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS4834437B1 (en) * | 1969-09-08 | 1973-10-20 | ||
JPS60188747U (en) * | 1984-05-28 | 1985-12-14 | 日本鋼管株式会社 | Plant module pipe insertion device |
JPH06341238A (en) * | 1993-05-31 | 1994-12-13 | Ishikawajima Harima Heavy Ind Co Ltd | Long size block and support structure thereof |
WO2018198572A1 (en) * | 2017-04-26 | 2018-11-01 | 千代田化工建設株式会社 | Natural gas liquefaction plant |
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