WO2021018137A1 - 一体成型式加热不燃烧香烟制品及其制备方法 - Google Patents

一体成型式加热不燃烧香烟制品及其制备方法 Download PDF

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Publication number
WO2021018137A1
WO2021018137A1 PCT/CN2020/105155 CN2020105155W WO2021018137A1 WO 2021018137 A1 WO2021018137 A1 WO 2021018137A1 CN 2020105155 W CN2020105155 W CN 2020105155W WO 2021018137 A1 WO2021018137 A1 WO 2021018137A1
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Prior art keywords
section
cylindrical shell
cavity
cylindrical
mouth
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PCT/CN2020/105155
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English (en)
French (fr)
Inventor
郑布霖
沈栋杰
龚蔚
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上海聚华科技股份有限公司
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Publication of WO2021018137A1 publication Critical patent/WO2021018137A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/16Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
    • A24B15/167Chemical features of tobacco products or tobacco substitutes of tobacco substitutes in liquid or vaporisable form, e.g. liquid compositions for electronic cigarettes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F47/00Smokers' requisites not otherwise provided for

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  • the invention relates to the field of electronic cigarettes, in particular to an integrated heat-not-burn cigarette product and a preparation method thereof.
  • the present invention provides an integrally formed heat-not-burn cigarette product and a preparation method thereof, which adopts integral forming and a unique cavity to solve the above-mentioned problems.
  • the purpose of the present invention is to provide an integrated heat-not-burn cigarette product and a preparation method thereof to solve some problems existing in the current technology.
  • the present invention provides an integrally formed heat-not-burn cigarette product, comprising an aerosol generating section, a cylindrical barrier section adjacent to the aerosol generating section, and a mouthpiece section adjacent to the barrier section.
  • the aerosol generating section includes an integrally formed first cylindrical shell and smoke wrapped by the first cylindrical shell, the distal end of the first cylindrical shell is a sealed end, and the proximal end of the first cylindrical shell is an opening End and adjacent to the barrier section, the barrier section has a number of holes for smoke to pass through,
  • the mouthpiece section includes an integrally formed second cylindrical shell, the second cylindrical shell contains a horn-shaped first A cavity, the wide mouth of the first cavity is adjacent to the blocking section, and the narrow mouth of the first cavity is adjacent to the end of the mouthpiece section.
  • the first cylindrical shell and the second cylindrical shell are both integrally formed by pulp molding, the thickness of the first cylindrical shell is 0.1-0.8 mm, and the thickness of the second cylindrical shell It is 0.3mm-3mm.
  • the sealing surface of the sealing end of the first cylindrical shell is provided with a plurality of air holes and a rice-shaped incision for inserting the heating needle.
  • the smoking material included in the aerosol generating section is one or a combination of two or more of flocculent, granular, and flake-shaped, and the barrier section contains a fragrance enhancing substance.
  • the horn-shaped first cavity contained by the second cylindrical shell the size of the narrow mouth of the first cavity gradually decreases in the direction of the end of the mouth rod section, and the narrow mouth The end of the rod abuts the end of the mouth rod section through the first cylindrical channel.
  • the first cylindrical channel is further provided with a single spiral rod, the single spiral grooves of the single spiral rod are evenly arranged around the shaft of the single spiral rod, and the outer diameter surface of the single spiral rod It is in close contact with the inner wall of the first cylindrical passage to form a closed single spiral compression cooling passage.
  • the diameter of the shaft of the single spiral rod gradually becomes larger along the direction of the end of the mouth rod section, the depth of the single spiral groove gradually becomes smaller along the direction of the end of the mouth rod section, and the single helix compresses and cools the passage
  • the volume of is gradually reduced along the direction of the end of the mouthpiece section.
  • the mouthpiece section further includes a second cavity in a trumpet shape, the narrow mouth of the second cavity is in communication with the first cylindrical passage, and the wide mouth of the second cavity is located The end of the mouth stick section.
  • the present invention also provides a preparation method of the integrated heat-not-burn cigarette product, including:
  • Step 1 Put sugarcane pulp and bamboo pulp into a pulping tank at a weight ratio of 7:3 for pulping, fill the pulping tank with an oil inhibitor with a weight ratio of 1% to 5%, and stir to make a mixed slurry ;
  • Step 2 Prepare a first mold that matches the first cylindrical shell, prepare a second mold that matches the second cylindrical shell, and prepare a third mold that matches the barrier section;
  • Step 3 Press the mixed slurry in step 1 into the mold in step 2 to form the first cylindrical shell, the second cylindrical shell, and the barrier section respectively;
  • Step 4 punching a number of vents and a rice-shaped incision to facilitate the insertion of the heating needle on the sealing surface of the sealing end of the first cylindrical shell, and punching the barrier section;
  • Step 5 filling the pre-prepared smoking substance in the first cylindrical shell of the aerosol generating section, and filling the fragrance-enhancing substance into the barrier section;
  • Step 6 the aerosol generating section, the blocking section, and the spout section are adjacently fixed in sequence to form the cigarette product.
  • the thickness of the first cylindrical shell after molding in the step 3 is 0.1-0.8 mm, and the thickness of the second cylindrical shell after molding is 0.3 mm-3mm.
  • the smoking material filled in step 5 is one or a combination of two or more of flocculent, granular, and flake-shaped.
  • the size of the narrow mouth of the trumpet-shaped first cavity contained in the second cylindrical shell formed in step 3 gradually decreases along the end of the mouthpiece section, and the end of the narrow mouth Adjacent to the end of the mouth rod section through the first cylindrical passage.
  • the aerosol generating section and the nozzle rod section contained in the present invention are both integrally formed by paper pulp molding, and the current technologies are all similar to paper rolls. In comparison, the present invention greatly improves the efficiency of production and subsequent assembly.
  • the second cylindrical shell of the mouthpiece section of the present invention contains a trumpet-shaped first cavity, the wide mouth of the first cavity is adjacent to the blocking section, and the narrow mouth of the first cavity is located The end of the mouth stick section.
  • the smoke generated in the aerosol generating section passes through the wide mouth of the horn-shaped first cavity, and then enters the narrow mouth. When the smoke enters the narrow mouth, the reduction of the cavity space is equivalent to compressing the incoming smoke.
  • the rear smoke advances a certain distance in the narrow mouth and then leaves the end of the mouth stick section and enters the mouth of the smoker.
  • the mouth of the smoker is equivalent to an enlarged container.
  • the volume of the compressed smoke increases sharply after entering the mouth, which is accompanied by smoke.
  • the lowering of the air temperature helps the smoker inhale the smoke to maintain a lower temperature.
  • a single screw rod type two-stage compression cooling device is also connected behind the horn-shaped first cavity, and the single spiral groove of the single screw rod surrounds the single screw rod.
  • the rod shafts are uniformly arranged, and the outer diameter surface of the single spiral rod is in close contact with the inner wall of the first cylindrical channel to form a closed single spiral compression cooling channel.
  • the flue gas is compressed for the second time through the above-mentioned single spiral compression cooling channel.
  • the second compression is The process is also a cooling process. After the second compression, the flue gas enters the second adjacent horn-shaped cavity.
  • the compressed flue gas is sharply enlarged in the horn-shaped second cavity.
  • the sharp increase in gas volume will cause gas
  • the temperature is reduced, so that the temperature is reduced again in the horn-shaped second cavity, and finally the flue gas that meets the temperature required by the human body is output.
  • the present invention also provides an improved version of the above-mentioned single spiral rod.
  • the diameter of the shaft of the single spiral rod gradually increases along the end of the mouth rod section, and the depth of the single spiral groove is along the mouth rod section.
  • the direction of the end gradually decreases, and the volume of the single spiral compression cooling channel gradually decreases along the direction of the end of the nozzle rod section.
  • the flue gas After the second compression of the screw device, the flue gas enters the second adjacent horn-shaped cavity, and the compressed flue gas is in the horn-shaped second cavity.
  • the sharp enlargement in the second cavity and the sharp enlargement of the gas volume will cause the gas temperature to decrease, so that the second cooling is completed in the horn-shaped second cavity, and finally the flue gas with the temperature required by the human body is output.
  • All the unit structures of the present invention adopt the paper pulp film-building technology to manufacture the heating and non-combustion smoking material as the carrier, which overcomes the problem of degumming and leakage of the sealing sheet of the smoking material in the empty roll filled with a sealing sheet at one end of similar products on the market; Corresponding proportion of oil inhibitor is added to the pulp, which effectively solves the shortcomings of oil spills caused by the paper roll wrapped smoking material; each unit structure of the present invention adopts environmentally friendly materials that can be completely degraded at room temperature, effectively solving the environmental protection problem.
  • Figure 1 is a schematic structural view of an embodiment of the cigarette product of the present invention.
  • Fig. 2 is a perspective schematic view of Fig. 1.
  • Fig. 3 is a perspective view of the Fig. 1.
  • Fig. 4 is a schematic diagram of the sealing end of the aerosol generating section.
  • Fig. 5 is a perspective view of the barrier section.
  • Fig. 6 is a cross-sectional view of the mouth stick section.
  • Fig. 7 is a schematic diagram of the smoke passing through the first horn-shaped cavity of the rod section into the mouth of the smoker when the smoker smokes the cigarette product of the present invention.
  • Fig. 8 is a schematic structural diagram of a second embodiment of the present invention.
  • Fig. 9 is a partial enlarged view of the spiral in Fig. 8.
  • Fig. 10 is a schematic diagram of the single screw rod.
  • Figure 11 is a structural diagram of the improved single screw rod
  • Figure 12 is a schematic diagram of the improved single screw rod configured in an embodiment of the present invention.
  • Fig. 13 is a partial enlarged view of the spiral in Fig. 12.
  • Fig. 14 is a schematic structural diagram of an embodiment of the present invention with the second cavity added.
  • Cigarette product 100 aerosol generating section 10, blocking section 20, mouthpiece section 30, first cylindrical shell 11, smoking article 12, sealing end 13, second cylindrical shell 31, first cavity 32, mouthpiece Segment end 33, first cylindrical channel 34, single spiral rod 35, single spiral groove 36, rod shaft 37, single spiral compression cooling channel 38, second cavity 39, and fragrance beads 21.
  • the present invention provides an integrated heat-not-burn cigarette product 100, comprising an aerosol generating section 10, a cylindrical blocking section 20 adjacent to the aerosol generating section 10, and
  • the barrier section 20 is adjacent to the nozzle rod section 30,
  • the aerosol generating section 10 includes an integrally formed first cylindrical shell 11 and a smoking article 12 wrapped in the first cylindrical shell 11, the first cylindrical
  • the distal end of the shell 11 is a sealed end 13
  • the proximal end of the first cylindrical shell 11 is an open end and is adjacent to the barrier section 20.
  • the barrier section 20 has a plurality of holes for the passage of smoke.
  • the rod section 30 includes an integrally formed second cylindrical shell 31, the second cylindrical shell 31 contains a trumpet-shaped first cavity 32, the wide mouth of the first cavity 32 is adjacent to the blocking section 20, The narrow mouth of the first cavity 32 is adjacent to the end 33 of the mouthpiece section.
  • the first cylindrical shell 11 and the second cylindrical shell 31 are both integrally formed by a pulp moulding.
  • the integral pulp moulding means that the pulp is injected into the mould for one-time forming.
  • the first cylindrical shell The thickness of 11 is 0.1-0.8mm, and the thickness of the second cylindrical housing 31 is 0.3mm-3mm.
  • the sealing surface of the sealing end 13 of the first cylindrical shell 11 is provided with a number of air holes and a Pozi-shaped incision for inserting the heating needle.
  • the cigarette product 100 of the present invention is particularly suitable for electric heating needle type electronic cigarette appliances. When in use, the electric heating needle of the electronic cigarette appliance is inserted through the P-shaped incision to heat the aerosol generating section 10 of the first cylindrical shell 11 contains the smoke 12.
  • the smoke 12 included in the aerosol generating section 10 is one or a combination of two or more of flocculent, granular, and flake-shaped.
  • the barrier section 20 contains a fragrance-enhancing substance.
  • the specific fragrance-enhancing substance may include one or more substances such as fragrance beads 21 and flake-shaped fragrance tablets.
  • the second cylindrical shell 31 contains a trumpet-shaped first cavity 32, the size of the narrow mouth of the first cavity 32 is along the direction of the tip 33 of the mouthpiece Gradually decreasing, the end of the narrow mouth abuts the end of the mouth rod section through the first cylindrical channel 34.
  • Fig. 7 is a schematic diagram of smoke passing through the horn-shaped first cavity 32 into the mouth of the smoker when the smoker smokes the cigarette product 100 of the present invention.
  • a single spiral rod 35 is further provided in the first cylindrical passage 34, and the single spiral groove 36 of the single spiral rod 35 surrounds the single spiral rod 35
  • the rod shafts 37 are uniformly arranged, and the outer diameter surface of the single spiral rod 35 is in close contact with the inner wall of the first cylindrical passage 34 to form a closed single spiral compression cooling passage 38.
  • the provision of a single spiral rod 35 in the first cylindrical channel 34 is only a preferred way, and other spiral ways can also be selected, and it is not limited to a single spiral.
  • the single spiral rod 35 in Figure 10 As an improved embodiment of the single spiral rod 35 in Figure 10 (the diameter of the single spiral rod 35 in Figure 10 is evenly distributed), the single spiral rod in Figure 11
  • the diameter of the shaft 37 of the rod 35 changes.
  • the two dashed lines symmetrically distributed along the center line in FIG. 11 represent the shaft 37. It can be seen that the diameter of the shaft 37 gradually increases in the direction of the end 33 of the mouth rod section.
  • the depth of the single spiral groove 36 gradually decreases along the direction of the tip end 33 of the nozzle rod section, and the volume of the single spiral compression cooling channel 38 gradually decreases along the direction of the tip end section.
  • the single spiral compression cooling channel 38 The volume change of is obviously determined by the depth change of the single spiral groove 36, see Figs. 12 and 13.
  • the mouth rod section further includes a second cavity 39 having a trumpet shape.
  • the narrow opening of the second cavity 39 is communicated with the first cylindrical passage 34, and the first The wide mouth of the second cavity 39 is located at the end 33 of the mouthpiece section.
  • Such a second cavity 39 can be applied to the embodiment of FIG. 1, and can also be used for the embodiment of FIG. 8 (a single screw rod 35 is provided in the first cylindrical passage 34), and can also be used for the embodiment of FIG. 12 (An improved single screw rod 35 is provided in the first cylindrical passage 34).
  • the present invention also provides a method for preparing the cigarette product 100 as shown in FIG. 1, including:
  • Step 1 Put sugarcane pulp and bamboo pulp into a pulping tank at a weight ratio of 7:3 for pulping, and fill the pulping tank with an oil inhibitor with a weight ratio of 1% to 5% (relative to sugarcane pulp and The weight ratio of the bamboo pulp mixture), stir to make a mixed slurry;
  • Step 2 Prepare a first mold that matches the first cylindrical shell 11, prepare a second mold that matches the second cylindrical shell 31, and prepare a third mold that matches the barrier section 20;
  • Step 3 Press the mixed slurry in step 1 into the mold in step 2 to form the first cylindrical shell 11, the second cylindrical shell 31, and the barrier section 20 respectively;
  • Step 4 punching a number of vents and a rice-shaped incision for inserting the heating needle on the sealing surface of the sealing end 13 of the first cylindrical shell 11, and punching the barrier section 20;
  • Step 5 filling the pre-prepared smoking substance 12 in the first cylindrical shell 11 of the aerosol generating section 10, and filling the flavoring substance into the barrier section 20;
  • Step 6 the aerosol generating section 10, the blocking section 20, and the spout section are adjacently fixed in turn to form the cigarette product 100.
  • the thickness of the first cylindrical housing 11 after molding in the step 3 is 0.1-0. 8mm, and the thickness of the second cylindrical housing 31 after molding is 0.3mm-3mm.
  • the wall thickness of the nozzle rod section can reach 2.6mm, and the nozzle rod has a certain elasticity by adjusting the pulp temperature, freeness, water filtration degree and polymerization degree.
  • the smoking material 12 filled in step 5 is one or a combination of two or more of flocculent, granular, and flake-shaped.
  • the size of the narrow opening of the trumpet-shaped first cavity 32 contained in the second cylindrical shell 31 formed in step 3 gradually decreases along the direction of the end 33 of the mouthpiece section.
  • the end of the mouth abuts the end of the mouth rod section through the first cylindrical passage.
  • preparation methods that can be used include:
  • the materials of the filler section and the nozzle rod are all made of paper pulp moulding.
  • the pulp composition is 60-70% sugarcane pulp, 20-30% bamboo pulp or other degradable plant fibers, and the weight ratio of the two is preferably 7:3 , Add 1-5% oil inhibitor in the pulping stage.
  • Formation method of barrier section 1 It is characterized in that the porous barrier section can be formed by moulding paper pulp to form a filling cylinder. After the holes are punched, the flavoring agent is filled and then another barrier sheet with pores is adhered to form the barrier section by viscose. segment.
  • the barrier section can also be replaced by PLA material.
  • barrier section 2 The perforated baffle made of paper pulp film is filled into the packing section by the barrel filling equipment, and then the flavoring agent or fragrance beads are added, and then the perforated baffle is filled and the block is formed Barrier section.
  • the second method is to reduce operation steps and reduce costs
  • the barrel-type filling bin has a length of 20-30mm, a mouth rod section of 30-35mm, a group partition section of 5-8mm length, a diameter of 6-8mm, and an overall wall thickness of 0.3mm-2.6mm.
  • the pulp is composed of sugarcane pulp and bamboo pulp, both of which are water-soluble materials.
  • the used cartridges can be degraded by water at room temperature.
  • mouth sticks made of materials similar to corn alcohol, which needed to be completely under 60 degrees high temperature. degradation.
  • Pulp molds are integrally formed to prepare the filler section and the nozzle rod section
  • Step 1 Manufacture the inner mold abrasive tool according to the design.
  • the inner mold is composed of male and female molds that can be attached up and down.
  • the inner mold has a multi-row column with a total of not less than 50 holes for adsorbing pulp.
  • the diameter of the inner mold cylindrical mold is the inner diameter of the cartridge filler tube.
  • Step 2 Pulping. Put the sugarcane pulp board and bamboo pulp board into the pulping tank according to 7:3 for pulping, fill in 1-5% oil inhibitor, and mix the pulp fibers as required It becomes an off-white turbid suspension pulp liquid.
  • Step 3 Press the prepared inner mold into the pulp tank, and use centrifugal suction technology to make the pulp adsorb on the inner mold
  • Step 4 The prepared outer template is quickly molded on the inner mold that has absorbed the pulp, and the excess pulp is quickly heated at high temperature and the excess pulp is squeezed out of the mold through high pressure.
  • the pulp is quickly compacted and solidified, and the outer film is pulled out; the filler section is initially formed. Form multiple rows of packing tube pulp boards.
  • Step 3 Put the prepared filler section pulp board into the punching machine for uniform punching, at least 10 ventilation channels and one pin positioning hole in the shape of a rice.
  • Step 4 Put the punched filler section pulp board into the rotary cutting machine for overall rotary cutting.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Abstract

一种一体成型式加热不燃烧香烟制品(100),包含气雾产生段(10)、与气雾产生段邻接的圆柱状阻隔段(20)、与阻隔段邻接的嘴棒段(30),该气雾产生段包括一体成型的第一筒状外壳(11)以及该第一筒状外壳包裹的发烟物(12),该嘴棒段包括一体成型的第二筒状外壳(31),第二筒状外壳包容一喇叭状的第一空腔(32),第一空腔的宽口邻接阻隔段,第一空腔的窄口邻接嘴棒段末端。此外公开了该一体成型式加热不燃烧香烟制品的制备方法。该一体成型式加热不燃烧香烟制品可以实现烟气的二次压缩和二次降温,为吸食者提供符合人体要求温度的烟气。

Description

一体成型式加热不燃烧香烟制品及其制备方法 技术领域
本发明涉及电子烟领域,特别涉及一种一体成型式加热不燃烧香烟制品及其制备方法。
背景技术
传统的吸烟方式是通过吸燃烧烟草的烟雾完成的,众所周知,此种吸烟方式由于烟草的不完全燃烧等因素产生焦油,有害吸烟者的健康,也会给周围人士带来间接的健康损害。
近年来,在技术领域中已经提出多种发烟制品,在这些发烟制品中,烟草被加热而不是燃烧。这种加热发烟制品的一个目标是,减少由在常规香烟中烟草的燃烧和热解降解产生的已知有害气雾组分。目前的加热不燃烧的香烟制品,在制造装配以及降温措施上尚有有待改进的地方。
本发明提供一种一体成型式加热不燃烧香烟制品及其制备方法,采用一体成型以及设置独特空腔的方式,来解决上述的问题。
发明内容
本发明的目的是提供一种一体成型式加热不燃烧香烟制品及其制备方法,以解决目前技术存在的一些问题。
本发明提供一种一体成型式加热不燃烧香烟制品,包含气雾产生段、与所述气雾产生段邻接的圆柱状阻隔段、与所述阻隔段邻接的嘴棒段,所述气 雾产生段包括一体成型的第一筒状外壳以及所述第一筒状外壳包裹的发烟物,所述第一筒状外壳的远端为封口端,所述第一筒状外壳的近端为开口端并与所述阻隔段邻接,所述阻隔段具有若干孔洞以供烟气通过,所述嘴棒段包括一体成型的第二筒状外壳,所述第二筒状外壳包容一喇叭状的第一空腔,所述第一空腔的宽口邻接所述阻隔段,所述第一空腔的窄口邻接所述嘴棒段末端。
作为一实施例,所述第一筒状外壳和第二筒状外壳均为纸浆筑模一体成型,所述第一筒状外壳的厚度为0.1-0.8mm,所述第二筒状外壳的厚度为0.3mm-3mm。
作为一实施例,所述第一筒状外壳的封口端的封口面上设有若干气孔以及便于加热针插入的米字型切口。
作为一实施例,所述气雾产生段包括的发烟物为絮状、颗粒状、片状中的一种或两种以上的结合,所述阻隔段包容有增香物质。
作为一实施例,所述第二筒状外壳包容的喇叭状的第一空腔,所述第一空腔的窄口的大小沿所述嘴棒段末端的方向逐渐减小,所述窄口的末端通过第一圆柱形通道邻接所述嘴棒段的末端。
作为一实施例,所述第一圆柱形通道里还设有单螺旋杆,所述单螺旋杆的单螺旋槽围绕所述单螺旋杆的杆轴均匀设置,所述单螺旋杆的外径面与所述第一圆柱形通道的内壁紧密接触以形成封闭的单螺旋压缩降温通道。
所述单螺旋杆的杆轴的直径沿所述嘴棒段末端的方向逐渐变大,所述单螺旋槽的深度沿所述嘴棒段末端的方向逐渐变小,所述单螺旋压缩降温通道的容积沿所述嘴棒段末端的方向逐渐变小。
作为一实施例,所述嘴棒段还包括呈喇叭状的第二空腔,所述第二空腔 的窄口与所述第一圆柱形通道连通,所述第二空腔的宽口位于所述嘴棒段末端。
本发明还提供所述一体成型式加热不燃烧香烟制品的制备方法,包括:
步骤1,将甘蔗浆和竹浆按照重量比7:3投入到制浆池进行碎浆,向所述制浆池填入重量比为1%-5%的阻油剂,搅拌制成混合浆液;
步骤2,准备与所述第一筒状外壳匹配的第一模具,准备与所述第二筒状外壳匹配的第二模具,准备与所述阻隔段匹配的第三模具;
步骤3,将步骤1中的混合浆液分别压入所述步骤2中的模具,分别成型形成所述第一筒状外壳、所述第二筒状外壳、所述阻隔段;
步骤4,在所述第一筒状外壳的封口端的封口面上打上若干透气孔以及便于加热针插入的米字型切口,以及对所述阻隔段进行打孔;
步骤5,将预先准备的发烟物灌装在所述气雾产生段的第一筒状外壳里,将所述增香物质填入所述阻隔段内;
步骤6,将所述气雾产生段、阻隔段、嘴棒段依次邻接固定,形成所述香烟制品。
作为一实施例,所述步骤3中的第一筒状外壳成型后的厚度为0.1-0.8mm,所述第二筒状外壳成型后的厚度为0.3mm-3mm。
作为一实施例,所述步骤5中填充的发烟物为絮状、颗粒状、片状中的一种或两种以上的结合。
作为一实施例,所述步骤3中成型的第二筒状外壳包容的喇叭状的第一空腔的窄口的大小沿所述嘴棒段末端的方向逐渐减小,所述窄口的末端通过第一圆柱形通道邻接所述嘴棒段的末端。
本发明包含的气雾产生段和嘴棒段均系纸浆筑模一体成型,而目前的技 术均是类似卷纸的方式,相较起来本发明大大提升了生产和后续装配的效率。另外,本发明所述嘴棒段的第二筒状外壳包容一喇叭状的第一空腔,所述第一空腔的宽口邻接所述阻隔段,所述第一空腔的窄口位于所述嘴棒段末端。气雾产生段产生的烟气经过先经过喇叭状第一空腔的宽口,然后进入窄口,烟气进入窄口时由于空腔空间的缩小相当于对进入的烟气进行了压缩,压缩后烟气在窄口中前进一段距离后离开嘴棒段的末端进入吸食者的口中,而吸食者的口腔相当于一个放大的容器,被压缩的烟气进入口腔后体积急剧放大,期间伴随了烟气温度的下降,以利于吸食者吸入体内的烟气保持较低的温度。
作为改进的另一实施例,还在所述喇叭状的第一空腔的后面连接了单螺旋杆式的二级压缩降温装置,所述单螺旋杆的单螺旋槽围绕所述单螺旋杆的杆轴均匀设置,所述单螺旋杆的外径面与所述第一圆柱形通道的内壁紧密接触以形成封闭的单螺旋压缩降温通道。当烟气经过喇叭状的第一空腔压缩后(此为第一级压缩),然后烟气经过上述单螺旋压缩降温通道进行第二次压缩,鉴于螺旋通道的距离很长,二次压缩的过程也是降温的过程,经过二次压缩后的烟气再进入后面邻接的喇叭状的第二空腔,压缩的烟气在喇叭状的第二空腔里急剧放大,气体体积急剧放大会导致气体温度减低,从而实现了在喇叭状的第二空腔里完成了再次降温,从而最终输出了符合人体要求温度的烟气。
本发明还提供了上述单螺旋杆的一个改进型,所述单螺旋杆的杆轴的直径沿所述嘴棒段末端的方向逐渐变大,所述单螺旋槽的深度沿所述嘴棒段末端的方向逐渐变小,所述单螺旋压缩降温通道的容积沿所述嘴棒段末端的方向逐渐变小。当烟气经过喇叭状的第一空腔压缩后(此为第一级压缩),再进入单螺旋压缩降温通道时,由于单螺旋压缩降温通道的容积呈逐渐减小的趋 势,故能取得更好的压缩效果,经过的烟气受到的压缩会越来越大,经过螺旋装置二次压缩后的烟气再进入后面邻接的喇叭状的第二空腔,压缩的烟气在喇叭状的第二空腔里急剧放大,气体体积急剧放大会导致气体温度减低,从而实现了在喇叭状的第二空腔里完成了再次降温,从而最终输出了符合人体要求温度的烟气。
本发明所有单元结构均采用纸浆筑膜技术制造加热不燃烧发烟材料作为载体,克服了市场上同类产品一端设有封口片的空卷筒填充发烟材封口片脱胶漏料问题;本发明在纸浆中添加相应比例的阻油剂,有效解决纸卷包裹发烟材料所发生的溢油等缺点;本发明各单元结构皆采用环保材料均可在常温下完全降解,有效解决环保问题。
附图说明
图1是本发明所述香烟制品一实施例的结构示意图。
图2是图1的立体示意图。
图3是所述图1透视图。
图4是所述气雾产生段的封口端示意图。
图5是所述阻隔段的立体图。
图6是所述嘴棒段剖面图。
图7是吸食者吸食本发明所述香烟制品时,烟气经过嘴棒段的喇叭状第一空腔进入吸食者口腔的示意图。
图8是本发明第二实施例结构示意图。
图9是图8中螺旋的局部放大图。
图10是所述单螺旋杆示意图。
图11是所述改进型单螺旋杆的结构简图;
图12是本发明一实施例配置所述改进型单螺旋杆的示意图;
图13是图12中螺旋的局部放大图。
图14是增设了所述第二空腔的本发明一实施例的结构示意图。
香烟制品100,气雾产生段10,阻隔段20,嘴棒段30,第一筒状外壳11,发烟物12,封口端13,第二筒状外壳31,第一空腔32,嘴棒段末端33,第一圆柱形通道34,单螺旋杆35,单螺旋槽36,杆轴37,单螺旋压缩降温通道38,第二空腔39,香珠21。
具体实施方式
下面结合附图和实施方式进一步说明本发明的技术方案。
参见图1、图2、图3,本发明提供一种一体成型式加热不燃烧香烟制品100,包含气雾产生段10、与所述气雾产生段10邻接的圆柱状阻隔段20、与所述阻隔段20邻接的嘴棒段30,所述气雾产生段10包括一体成型的第一筒状外壳11以及所述第一筒状外壳11包裹的发烟物12,所述第一筒状外壳11的远端为封口端13,所述第一筒状外壳11的近端为开口端并与所述阻隔段20邻接,所述阻隔段20具有若干孔洞以供烟气通过,所述嘴棒段30包括一体成型的第二筒状外壳31,所述第二筒状外壳31包容一喇叭状的第一空腔32,所述第一空腔32的宽口邻接所述阻隔段20,所述第一空腔32的窄口邻接所述嘴棒段末端33。
作为一实施例,所述第一筒状外壳11和第二筒状外壳31均为纸浆筑模一体成型,纸浆筑模一体成型是指将纸浆注入模具中一次成型,所述第一筒状外壳11的厚度为0.1-0.8mm,所述第二筒状外壳31的厚度为0.3mm-3mm。
参见图4,作为一实施例,所述第一筒状外壳11的封口端13的封口面上设有若干气孔以及便于加热针插入的米字型切口。作为一实施例,本发明所述香烟制品100特别适用于电加热针式的电子烟器具,使用时,电子烟器具的电加热针从所述米字型切口插入,用来加热气雾产生段10的第一筒状外壳11包容的发烟物12。作为一实施例,所述气雾产生段10包括的发烟物12为絮状、颗粒状、片状中的一种或两种以上的结合。参见图5,所述阻隔段20包容有增香物质,具体增香物质可以包括香珠21、片状香片等一种或几种物质。
参见图6,作为一实施例,所述第二筒状外壳31包容的喇叭状的第一空腔32,所述第一空腔32的窄口的大小沿所述嘴棒段末端33的方向逐渐减小,所述窄口的末端通过第一圆柱形通道34邻接所述嘴棒段的末端。参见图7,图7是吸食者吸食本发明所述香烟制品100时,烟气经过喇叭状的第一空腔32进入吸食者口腔的示意图。
参见图8、图9、图10,作为一实施例,所述第一圆柱形通道34里还设有单螺旋杆35,所述单螺旋杆35的单螺旋槽36围绕所述单螺旋杆35的杆轴37均匀设置,所述单螺旋杆35的外径面与所述第一圆柱形通道34的内壁紧密接触以形成封闭的单螺旋压缩降温通道38。所述第一圆柱形通道34里设有单螺旋杆35只是一种优选的方式,还可以选用其他的螺旋方式,并不限于单螺旋。
参见图11、图12、图13,作为图10中单螺旋杆35的一个改进的实施例(图10中的单螺旋杆35杆轴37的直径是均匀分布的),图11中的单螺旋杆35的杆轴37的直径是变化,图11中沿中心线对称分布的两条虚线代表杆轴37,可见杆轴37的直径沿所述嘴棒段末端33的方向逐渐变大,所述单螺旋槽 36的深度沿所述嘴棒段末端33的方向逐渐变小,所述单螺旋压缩降温通道38的容积沿所述嘴棒段末端的方向逐渐变小,这里单螺旋压缩降温通道38的容积变化显然是由单螺旋槽36的深度变化决定的,参见图12和图13。
参见图14,作为一实施例,所述嘴棒段还包括呈喇叭状的第二空腔39,所述第二空腔39的窄口与所述第一圆柱形通道34连通,所述第二空腔39的宽口位于所述嘴棒段末端33。这样的第二空腔39可以应用于图1的实施例,也可以用于图8的实施例(第一圆柱形通道34内设置有单螺旋杆35),也可以用于图12的实施例(第一圆柱形通道34内设置有改进型的单螺旋杆35)。
本发明还提供如图1所述的一种所述香烟制品100的制备方法,包括:
步骤1,将甘蔗浆和竹浆按照重量比7:3投入到制浆池进行碎浆,向所述制浆池填入重量比为1%-5%的阻油剂(相对于甘蔗浆和竹浆混合物的重量比),搅拌制成混合浆液;
步骤2,准备与所述第一筒状外壳11匹配的第一模具,准备与所述第二筒状外壳31匹配的第二模具,准备与所述阻隔段20匹配的第三模具;
步骤3,将步骤1中的混合浆液分别压入所述步骤2中的模具,分别成型形成所述第一筒状外壳11、所述第二筒状外壳31、所述阻隔段20;
步骤4,在所述第一筒状外壳11的封口端13的封口面上打上若干透气孔以及便于加热针插入的米字型切口,以及对所述阻隔段20进行打孔;
步骤5,将预先准备的发烟物12灌装在所述气雾产生段10的第一筒状外壳11里,将所述增香物质填入所述阻隔段20内;
步骤6,将所述气雾产生段10、阻隔段20、嘴棒段依次邻接固定,形成所述香烟制品100。
作为一实施例,所述步骤3中的第一筒状外壳11成型后的厚度为0.1-0. 8mm,所述第二筒状外壳31成型后的厚度为0.3mm-3mm。嘴棒段壁厚可达2.6mm,通过调整纸浆温度、游离度、滤水度、聚合度使得嘴棒具有一定的弹性。
作为一实施例,所述步骤5中填充的发烟物12为絮状、颗粒状、片状中的一种或两种以上的结合。
作为一实施例,所述步骤3中成型的第二筒状外壳31包容的喇叭状的第一空腔32的窄口的大小沿所述嘴棒段末端33的方向逐渐减小,所述窄口的末端通过第一圆柱形通道邻接所述嘴棒段的末端。
具体来说,可以采用的制备方法的内容包括:
所述的填料段和嘴棒材料均为纸浆筑模成型,纸浆成份为60-70%的甘蔗浆、20-30%竹浆或其他可降解植物纤维,两者的重量比优先为7:3,在调配纸浆阶段加入1-5%阻油剂。阻隔段形成方式一:其特征在于,所述的多孔阻隔段可由纸浆筑模形成填充筒,打多孔后填充增香剂后通过黏胶粘连另一带气孔的阻隔片形成阻隔段装填入填充段。阻隔段也可使用PLA材质替代。阻隔段形成方式二:通过纸浆筑膜制成的打孔挡片通过筒式灌装设备填装进填料段卡位,再加入增香剂或香珠,再填装打孔挡片后卡位形成阻隔段。方式二在于减少操作步骤和降低成本
所述的筒式的填充仓长度20-30mm,嘴棒段30-35mm、组隔段长度5-8mm、直径6-8mm、整体壁厚0.3mm-2.6mm。
产品所有结构单元在常温下遇水可完全降解。纸浆成分为甘蔗浆与竹浆,均为溶水性材料,使用完的烟弹均在常温下可遇水降解,之前有类似玉米醇等材料制成的嘴棒,需在60度高温下方可完全降解。
制备方法:
一、纸浆筑模一体成型制备出填料段和嘴棒段
步骤一、根据设计制作内模磨具,分上下可贴合的由公模母模组成的内模板,内模上按多排总数不低于50个带有多孔吸附纸浆的孔洞的柱形磨具,内模柱形模具直径为烟弹填料筒内径。
步骤二、制浆,将甘蔗浆板和竹浆板按7:3投入到制浆池进行碎浆,填入1-5%的阻油剂,并按照需求的制成的纸浆纤维进行搅拌制成灰白色浑浊悬浮纸浆液体。
步骤三、将制好的内模压入纸浆池,通过离心抽吸技术,使纸浆吸附在内模上
步骤四、将已制好的外模板迅速模压在已吸附纸浆的内模上,迅速高温加热并通过高压将多余纸浆挤出模具,纸浆迅速紧致凝固,抽离外膜;填料段初步成型,形成多排填料筒纸浆板。
步骤三、将已制好的填料段纸浆板放到打孔机内进行统一打孔,至少10个通气孔道和一个米字型插针定位孔。
步骤四、将已打好孔的填料段纸浆板放入旋切机进行切变整体旋切。
以上步骤针对填料段及阻隔段、内部喇叭型嘴棒段等步骤。
二、使用筒式灌装装置,将预先添加好发烟材料,按既定重量灌装在填料段;
三、将带孔洞的阻隔段填入增香材料后放入已填放发烟材料的填料段;
四、将预先印刷好的的封口贴或商标贴连接填料段和嘴棒段。
本技术领域中的普通技术人员应当认识到,以上的实施方式仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上实施方式的变化、变型都将落在本发明的权利要求书范围内。

Claims (12)

  1. 一种一体成型式加热不燃烧香烟制品,其特征在于,包含气雾产生段、与所述气雾产生段邻接的圆柱状阻隔段、与所述阻隔段邻接的嘴棒段,所述气雾产生段包括一体成型的第一筒状外壳以及所述第一筒状外壳包裹的发烟物,所述第一筒状外壳的远端为封口端,所述第一筒状外壳的近端为开口端并与所述阻隔段邻接,所述阻隔段具有若干孔洞以供烟气通过,所述嘴棒段包括一体成型的第二筒状外壳,所述第二筒状外壳包容一喇叭状的第一空腔,所述第一空腔的宽口邻接所述阻隔段,所述第一空腔的窄口邻接所述嘴棒段末端。
  2. 如权利要求1所述的香烟制品,其特征在于,所述第一筒状外壳和第二筒状外壳均为纸浆筑模一体成型,所述第一筒状外壳的厚度为0.1-0.8mm,所述第二筒状外壳的厚度为0.3mm-3mm。
  3. 如权利要求1或2所述的香烟制品,其特征在于,所述第一筒状外壳的封口端的封口面上设有若干气孔以及便于加热针插入的米字型切口。
  4. 如权利要求3所述的香烟制品,其特征在于,所述气雾产生段包括的发烟物为絮状、颗粒状、片状中的一种或两种以上的结合,所述阻隔段包容有增香物质。
  5. 如权利要求4所述的香烟制品,其特征在于,所述第二筒状外壳包容的喇叭状的第一空腔,所述第一空腔的窄口的大小沿所述嘴棒段末端的方向逐渐减小,所述窄口的末端通过第一圆柱形通道邻接所述嘴棒段的末端。
  6. 如权利要求5所述的香烟制品,其特征在于,所述第一圆柱形通道里还设有单螺旋杆,所述单螺旋杆的单螺旋槽围绕所述单螺旋杆的杆轴均匀设置,所述单螺旋杆的外径面与所述第一圆柱形通道的内壁紧密接触以形成封 闭的单螺旋压缩降温通道。
  7. 如权利要求6所述的香烟制品,其特征在于,所述单螺旋杆的杆轴的直径沿所述嘴棒段末端的方向逐渐变大,所述单螺旋槽的深度沿所述嘴棒段末端的方向逐渐变小,所述单螺旋压缩降温通道的容积沿所述嘴棒段末端的方向逐渐变小。
  8. 如权利要求6或7所述的香烟制品,其特征在于,所述嘴棒段还包括呈喇叭状的第二空腔,所述第二空腔的窄口与所述第一圆柱形通道连通,所述第二空腔的宽口位于所述嘴棒段末端。
  9. 一种如权利要求1所述香烟制品的制备方法,其特征在于,包括:
    步骤1,将甘蔗浆和竹浆按照重量比7:3投入到制浆池进行碎浆,向所述制浆池填入重量比为1%-5%的阻油剂,搅拌制成混合浆液;
    步骤2,准备与所述第一筒状外壳匹配的第一模具,准备与所述第二筒状外壳匹配的第二模具,准备与所述阻隔段匹配的第三模具;
    步骤3,将步骤1中的混合浆液分别压入所述步骤2中的模具,分别成型形成所述第一筒状外壳、所述第二筒状外壳、所述阻隔段;
    步骤4,在所述第一筒状外壳的封口端的封口面上打上若干透气孔以及便于加热针插入的米字型切口,以及对所述阻隔段进行打孔;
    步骤5,将预先准备的发烟物灌装在所述气雾产生段的第一筒状外壳里,将所述增香物质填入所述阻隔段内;
    步骤6,将所述气雾产生段、阻隔段、嘴棒段依次邻接固定,形成所述香烟制品。
  10. 一种如权利要求9所述的制备方法,其特征在于,所述步骤3中的第一筒状外壳成型后的厚度为0.1-0.8mm,所述第二筒状外壳成型后的厚度为 0.3mm-3mm。
  11. 如权利要求10所述的制备方法,其特征在于,所述步骤5中填充的发烟物为絮状、颗粒状、片状中的一种或两种以上的结合。
  12. 如权利要求11所述的制备方法,其特征在于,所述步骤3中成型的第二筒状外壳包容的喇叭状的第一空腔的窄口的大小沿所述嘴棒段末端的方向逐渐减小,所述窄口的末端通过第一圆柱形通道邻接所述嘴棒段的末端。。
PCT/CN2020/105155 2019-07-29 2020-07-28 一体成型式加热不燃烧香烟制品及其制备方法 WO2021018137A1 (zh)

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