WO2021013261A1 - Control method, device, and tile laying system - Google Patents

Control method, device, and tile laying system Download PDF

Info

Publication number
WO2021013261A1
WO2021013261A1 PCT/CN2020/104683 CN2020104683W WO2021013261A1 WO 2021013261 A1 WO2021013261 A1 WO 2021013261A1 CN 2020104683 W CN2020104683 W CN 2020104683W WO 2021013261 A1 WO2021013261 A1 WO 2021013261A1
Authority
WO
WIPO (PCT)
Prior art keywords
laid
tile
floor tiles
floor
axis
Prior art date
Application number
PCT/CN2020/104683
Other languages
French (fr)
Chinese (zh)
Inventor
徐兴
黄学志
詹富淞
李良艳
谢兵
李航
冯朱建
Original Assignee
广东博智林机器人有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910678476.3A external-priority patent/CN112276934B/en
Priority claimed from CN201910678371.8A external-priority patent/CN110386455A/en
Application filed by 广东博智林机器人有限公司 filed Critical 广东博智林机器人有限公司
Publication of WO2021013261A1 publication Critical patent/WO2021013261A1/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/20Implements for finishing work on buildings for laying flooring
    • E04F21/22Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs

Definitions

  • the present disclosure relates to the field of automation, and in particular to a control method, device and tile laying system.
  • the main purpose of the present disclosure is to provide a control method, device and tile laying system to solve the problem that the tile laying robot in the prior art is difficult to accurately lay the floor tiles.
  • a control method for controlling at least a tile-laying robot to lay floor tiles.
  • the tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism, and a mechanical arm.
  • the method includes : Control the tile-laying robot to grab the floor tiles to be laid; control the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface, and the predetermined surface is parallel to the slurry surface.
  • the thickness direction of the floor tiles to be laid is vertical; the robot arm is controlled to move so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range; the height of the robot arm is controlled Moving in the direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • controlling the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface includes: step A1, obtaining the floor tile to be laid relative to the X rotation axis And the first position information of the Y rotation axis; step A2, determine the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism according to the first position information; step A3, control the station according to the pitch angle The pitch mechanism is rotated, and the yaw adjustment mechanism is controlled to rotate according to the yaw angle.
  • the control of the pitch mechanism and the yaw adjustment mechanism to rotate, so that the to-be-layed
  • the predetermined surface of the floor tile is parallel to the slurry surface, and further includes: repeating the step A1 to the step A3 in sequence until the predetermined surface of the floor tile to be laid is parallel to the slurry surface.
  • the step A1 includes: receiving the first position information sent by an inclination sensor.
  • the method further includes: judging the Whether the floor tiles to be laid are within the field of view of multiple image capture devices; when the floor tiles to be laid are not in the field of view, the robot arm is controlled to move to move the floor tiles to be laid to the Within the field of view.
  • controlling the movement of the mechanical arm so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles that have been laid is within a first predetermined range includes: step C1, obtaining the floor tiles to be laid Relative to the second position information on the X-axis, Y-axis, and Z rotation axis; step C2, determine the X-direction movement path of the robotic arm on the X-axis and the location of the robotic arm according to the second position information The Y-direction movement path on the Y axis and the first Z-direction movement path of the mechanical arm on the Z rotation axis; step C3, according to the X-direction movement path, the Y-direction movement path, and the The Z-direction movement path controls the movement of the robotic arm.
  • the robot arm is controlled to move, so that the floor tiles to be laid and the adjacent ones that have been laid are The tile gap distance between the floor tiles is within a first predetermined range, and the method further includes: repeating step C1 to step C3 in sequence until the tile gap distance is within the first predetermined range.
  • the step C1 includes: receiving the second location information sent by a plurality of the image acquisition devices.
  • controlling the mechanical arm to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range including: step D1, obtaining the waiting The third position information of the floor tiles relative to the Z axis; step D2, the second Z-direction movement path of the robot arm on the Z axis is determined according to the third position information; step D3, the floor tiles to be laid are determined Whether there is a brick pressing phenomenon, the brick pressing phenomenon is that during the laying process part of the floor tiles to be laid will touch the surface of the already laid floor tiles; step D4, in the absence of the brick pressing phenomenon, according to The Z direction movement path controls the movement of the robot arm.
  • the step D3 includes: controlling the line laser sensor to emit laser light in a predetermined reverse direction; receiving a reflected light signal of the laser; and judging whether the brick pressing phenomenon exists according to the reflected light signal.
  • the method further includes: controlling the movement of the mechanical arm until the brick pressing phenomenon does not exist.
  • the step D1 includes: receiving the third position information sent by a Z-axis sensor group, the sensor group including a point laser sensor and a PSD sensor.
  • the slurry surface is a mortar surface.
  • a control device for controlling at least a tile-laying robot to lay floor tiles.
  • the tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism, and a mechanical arm.
  • the device includes: a first control Unit for controlling the tile-laying robot to grab the floor tiles to be laid; the second control unit for controlling the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is relative to the slurry
  • the surface is parallel, the predetermined surface is perpendicular to the thickness direction of the floor tiles to be laid;
  • the third control unit is used to control the movement of the mechanical arm so that the floor tiles to be laid are between the adjacent floor tiles that have been laid.
  • the distance between the brick gaps is within the first predetermined range; the fourth control unit is used to control the mechanical arm to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is in the second Within the predetermined range.
  • the slurry surface is a mortar surface.
  • a tile laying system including a tile laying robot, the tile laying robot includes an industrial computer, and the industrial computer is used to execute any of the control methods.
  • the tile-laying robot further includes: a suction cup fixture, including a main body and a suction cup, the main body includes a first surface and a second surface, the suction cup is located on the second surface; an inclination sensor is provided on the On the first surface, the inclination sensor is used to obtain the first position information of the floor tiles to be laid relative to the X rotation axis and the Y rotation axis; the Z axis sensor group is arranged on the first surface and is related to the inclination angle The sensors are arranged at intervals, and the Z-axis sensor group includes a plurality of Z-axis sensors and is used to obtain third position information of the floor tiles to be laid relative to the Z-axis.
  • a suction cup fixture including a main body and a suction cup, the main body includes a first surface and a second surface, the suction cup is located on the second surface; an inclination sensor is provided on the On the first surface, the inclination sensor is used to obtain the first position information of the floor tiles
  • Z-axis sensors there are two Z-axis sensors, and they are a point laser sensor and a PSD sensor.
  • the system also includes a laser line-casting instrument, which is used to emit laser light for the Z-axis sensor group The measurement provides a reference plane.
  • the tile-laying robot further includes: a body; a fixed frame connected to the body; a plurality of image acquisition devices arranged on the fixed frame, and the image acquisition device is used to acquire the floor tiles to be laid Relative to the second position information on the X axis, Y axis, and Z rotation axis.
  • the tile laying robot further includes: a pitching mechanism arranged on the first surface, the pitching mechanism being used to adjust the angle between the predetermined surface of the floor tile to be laid and the slurry surface; A yaw adjustment mechanism is arranged on the first surface, and the yaw adjustment mechanism is used to adjust the angle between the predetermined surface of the floor tile to be laid and the slurry surface.
  • the tile-laying robot is controlled to grab the floor tiles to be laid; then, the pitch mechanism and the yaw adjustment mechanism are controlled to rotate so that the predetermined surface of the floor tiles to be laid Parallel to the slurry surface; then, control the movement of the robotic arm so that the distance between the tile gap between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range; finally, the machine is controlled The arm moves in the height direction so that the distance between the floor tile to be laid and the slurry surface in the height direction is within a second predetermined range.
  • the tile-laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of tile-laying, and improves the accuracy of tile-laying through control.
  • Fig. 1 shows a schematic flowchart of an embodiment of a control method according to the present disclosure
  • Figure 2 shows a schematic diagram of the detection principle of the brick pressing phenomenon
  • Fig. 3 shows a schematic diagram of the acquisition principle of the second Z-direction movement path
  • Fig. 4 shows a schematic structural diagram of an embodiment of a control device according to the present disclosure
  • Figure 5 shows a schematic diagram of a partial structure of a paving system of the present disclosure.
  • Figures 6 to 8 show schematic structural diagrams of a paving system of the present disclosure.
  • Suction cup fixture 20. Inclination sensor; 30. Point laser sensor; 40. PSD sensor; 50. Laser line meter; 60. Body; 70. Fixed frame; 80. Image acquisition equipment; 90. Pitch mechanism; 100. Yaw adjustment mechanism; 11. Suction cup; 110, vibration flat structure; 120, spring mechanism.
  • the present disclosure provides a control method, device, laying system, storage medium and processor.
  • a control method is provided.
  • Fig. 1 is a flowchart of a control method according to an embodiment of the present disclosure. As shown in Fig. 1, this method is used to control at least a tile-laying robot to lay floor tiles.
  • the tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism and a mechanical arm, and includes the following steps:
  • Step S101 controlling the above-mentioned tile laying robot to grab the floor tiles to be laid;
  • Step S102 controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
  • Step S103 controlling the movement of the above-mentioned mechanical arm, so that the distance between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
  • step S104 the robot arm is controlled to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • control the tile-laying robot to grab the floor tiles to be laid; then, control the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface; then, control The mechanical arm moves so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles that have been laid is within a first predetermined range; finally, the mechanical arm is controlled to move in the height direction to make the floor tiles to be laid The distance from the slurry surface in the height direction is within a second predetermined range.
  • the tile-laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of tile-laying, and improves the accuracy of tile-laying through control.
  • the above-mentioned slurry surface is a mortar surface.
  • controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface includes: step A1, obtaining the relative position of the floor tile to be laid The first position information of the X rotation axis and the Y rotation axis.
  • the first position information includes not only the position information of the floor tiles to be laid relative to the X rotation axis, but also the position information of the floor tiles to be laid relative to the Y rotation axis; step A2, according to The first position information determines the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism; step A3, control the rotation of the pitch mechanism according to the pitch angle, and control the rotation of the yaw adjustment mechanism according to the yaw angle.
  • the method in this embodiment can adjust the position of the floor tiles more accurately, and has higher efficiency.
  • the control of the pitch mechanism and the yaw adjustment mechanism rotates so that the predetermined surface of the floor tiles to be laid is relatively Parallel to the slurry surface also includes: repeating the above step A1 to the above step A3 in sequence until the predetermined surface of the floor tile to be laid is parallel to the slurry surface. This further ensures that the predetermined surface of the floor tile remains level relative to the slurry surface.
  • the first location information of the present disclosure can be obtained in any feasible manner, and those skilled in the art can select a suitable device or a suitable method to obtain the first location information according to the actual situation.
  • the foregoing step A1 includes: receiving the foregoing first position information sent by an inclination sensor. Obtaining the first position information through the inclination sensor can not only quickly obtain the first position information, but also can further ensure the accuracy of the first position information, and this method is relatively simple, and only requires an inclination sensor to be installed on the paving robot.
  • the above step A1 includes: receiving the first position information sent by the PSD sensor, that is, the first position information includes two parts, one is sent by the tilt sensor, and the other is sent by the PSD sensor.
  • the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism can be further accurately determined according to the data sent by the PSD sensor, and then the pitch mechanism and the yaw adjustment mechanism can be further accurately adjusted according to these data, so that the waiting The predetermined surface of the floor tiles is parallel to the slurry surface.
  • the movement of the robot arm is controlled so that the distance between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range.
  • the above method also includes: judging whether the floor tiles to be laid are within the field of view of multiple image acquisition devices; when the floor tiles to be laid are not within the field of view, controlling the movement of the robot arm to move the floor tiles to be laid The floor tiles move to the above-mentioned field of view.
  • controlling the movement of the above-mentioned robotic arm so that the distance between the tile gaps between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid within a first predetermined range can be implemented through any feasible steps.
  • controlling the movement of the aforementioned mechanical arm so that the distance between the brick gap between the aforementioned floor tile to be laid and the adjacent floor tile that has already been laid is within a first predetermined range includes: Step C1, obtaining the relative position of the aforementioned floor tile to be laid The second position information on the X axis, the Y axis and the Z rotation axis.
  • the second position information includes the position information of the floor tiles to be laid relative to the X axis, the position information of the floor tiles to be laid relative to the Y axis, and the relative position of the floor tiles to be laid.
  • step C3 if the brick gap distance is not within the first predetermined range, control the The robot arm moves so that the distance between the tile gap between the floor tile to be laid and the adjacent floor tile that has been laid is within a first predetermined range, and the method further includes: repeating the above step C1 to the above step C3 in sequence until the tile gap distance is within the Within the above first predetermined range.
  • the second location information of the present disclosure can be obtained by any feasible method or device, and those skilled in the art can select a suitable device or method according to the actual situation.
  • the foregoing step C1 includes: receiving the foregoing second location information sent by a plurality of the foregoing image capturing devices.
  • controlling the movement of the mechanical arm in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range can be achieved by any feasible method, and those skilled in the art can Choose the appropriate steps according to the actual situation to realize the process.
  • controlling the robot arm to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range includes: step D1, obtaining the above The third position information of the floor tiles to be laid relative to the Z axis; step D2, according to the third position information, determine the second Z direction movement path of the robot arm on the Z axis; step D3, determine whether the floor tiles to be laid are under pressure Brick phenomenon, the above-mentioned brick pressing phenomenon is that during the laying process, part of the above-mentioned floor tiles to be laid will touch the surface of the above-mentioned already laid floor tiles; step D4, in the case of no brick pressing phenomenon, control according to the above-mentioned Z-direction movement path The above-mentioned mechanical arm moves to complete the laying of floor tiles. In this method, the detection of the brick pressing phenomenon is added during the process, so that the final laying accuracy is higher.
  • the above step D3 includes: controlling the line laser sensor to emit laser light in a predetermined reverse direction; receiving the reflected light signal of the laser light; The reflected light signal judges whether there is the brick pressing phenomenon. As shown in Figure 2, when there is no brick pressing phenomenon, the reflected light new signal includes three parts, and when there is a brick pressing phenomenon, the reflected light includes two parts. Therefore, it can be judged whether there is a brick pressing phenomenon according to the reflected light signal.
  • the step D1 includes: receiving the third position information sent by the Z-axis sensor group, the sensor group including a point laser sensor and a PSD sensor .
  • the above step D1 includes: receiving the total distance D, which is the distance between the global standard ground and the reference plane determined by the laser line meter; receiving the first distance D'of the PSD sensor, the first distance being the distance between the PSD sensor and the reference plane The distance between the reference planes; the second distance L for receiving the point laser sensor, the second distance is the distance between the point laser sensor and the floor tiles to be laid, where, as shown in Figure 3, the point laser sensor and the PSD sensor are located on the same plane (Same height), so the second distance is also the distance between the PSD sensor and the floor tiles to be laid; finally, the third position information is calculated at least according to the total distance, the first distance and the second distance.
  • the third position information needs to be calculated according to the distance between the point laser sensor and the PSD sensor on the Z axis.
  • the suction cup holder 10 is also shown in FIG. 3.
  • the embodiment of the present disclosure also provides a control device. It should be noted that the control device of the embodiment of the present disclosure can be used to execute the control method provided by the embodiment of the present disclosure. The control device provided by the embodiment of the present disclosure will be introduced below.
  • Fig. 4 is a schematic diagram of a control device according to an embodiment of the present disclosure. As shown in Fig. 4, the device is used to control at least a tile-laying robot to lay floor tiles.
  • the tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism and a mechanical arm.
  • the above-mentioned device includes:
  • the first control unit 200 is used to control the above-mentioned tile laying robot to grab the floor tiles to be laid;
  • the second control unit 300 is configured to control the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
  • the third control unit 400 is used to control the movement of the above-mentioned mechanical arm so that the distance between the tile joints between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
  • the fourth control unit 500 is used to control the movement of the mechanical arm in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • the first control unit controls the tile-laying robot to grab the floor tiles to be laid;
  • the second control unit controls the rotation of the above-mentioned pitching mechanism and the above-mentioned yaw adjustment mechanism so that the predetermined surface of the above-mentioned floor tiles to be laid is parallel to the slurry surface
  • the third control unit controls the movement of the robot arm so that the distance between the tile gap between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
  • the fourth control unit controls the robot arm in the height direction Move so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • the above-mentioned slurry surface is a mortar surface.
  • the above-mentioned control unit includes a first acquisition module, a first determination module, and a first control module, wherein the first acquisition module is used to acquire the above-mentioned floor tiles to be laid relative to the X rotation axis and Y rotation
  • the first position information of the axis, the first position information includes not only the position information of the floor tiles to be laid relative to the X rotation axis, but also the position information of the floor tiles to be laid relative to the Y rotation axis;
  • the first determining module is used to The position information determines the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism; the first control module controls the rotation of the pitch mechanism according to the pitch angle, and controls the rotation of the yaw adjustment mechanism according to the yaw angle.
  • the device in this embodiment can more accurately adjust the position of
  • the second control unit further includes a second control module for controlling the first acquisition module and the first determination The module and the first control module are executed multiple times in sequence until the predetermined surface of the floor tiles to be laid is parallel to the slurry surface. This further ensures that the predetermined surface of the floor tile remains level relative to the slurry surface.
  • the first location information of the present disclosure can be obtained in any feasible manner, and those skilled in the art can select a suitable device or a suitable module to obtain the first location information according to the actual situation.
  • the above-mentioned first acquisition module is configured to receive the above-mentioned first position information sent by an inclination sensor. Obtaining the first position information through the inclination sensor can not only quickly obtain the first position information, but also can further ensure the accuracy of the first position information, and this method is relatively simple, and only requires an inclination sensor to be installed on the paving robot.
  • the above-mentioned device further includes a judgment unit and a fifth control unit.
  • the judgment unit is used to control the movement of the above-mentioned mechanical arm so that the above-mentioned floor tiles to be laid and adjacent
  • the fifth control unit is used to determine whether the floor tiles to be laid are not in the field of view. If it is within the range, the robot arm is controlled to move to move the floor tiles to be laid within the visual range.
  • the third control unit of the present disclosure can be implemented through any feasible steps.
  • the third control unit includes a second acquisition module, a second determination module, and a third control module, wherein the second acquisition The module is used to obtain the second position information of the above-mentioned floor tiles to be laid relative to the X axis, Y axis and Z rotation axis.
  • the second position information includes the position information of the floor tiles to be laid relative to the X axis, and the floor tiles to be laid relative to the X axis.
  • the second determining module is used to determine the X-direction movement path of the robot arm on the X axis and the robot arm in the above The Y-direction movement path on the Y axis and the first Z-direction movement path of the robot arm on the Z rotation axis;
  • the third control module is used to follow the X-direction movement path, the Y-direction movement path, and the Z-direction movement path Control the movement of the aforementioned robotic arm.
  • the third control unit further includes a fourth control module, configured to ensure that the distance between the bricks is not within the first predetermined range.
  • the second acquisition module, the second determination module, and the third control module are controlled to execute sequentially until the brick gap distance is within the first predetermined range.
  • the second location information of the present disclosure can be obtained by any feasible device or device, and those skilled in the art can select a suitable device or device according to the actual situation.
  • the above-mentioned second acquisition module is further configured to receive the above-mentioned second position information sent by a plurality of the above-mentioned image acquisition devices.
  • the fourth control unit includes: a third acquisition module, a third determination module, a judgment module, and a fifth control module, wherein the third acquisition module is used to acquire the above-mentioned floor tiles to be laid relative to the Z axis The third position information; the third determining module is used to determine the second Z-direction movement path of the robot arm on the Z-axis according to the third position information; the determining module is used to determine whether the floor tiles to be laid have a brick pressing phenomenon, The above-mentioned brick pressing phenomenon is that during the laying process, part of the above-mentioned floor tiles to be laid will be contacted and located on the surface of the above-mentioned already laid floor tiles; the fifth control module controls the above-mentioned machinery according to the above-mentioned Z-direction movement path when there is no brick
  • the determining module is also used to control the line laser sensor to emit laser light in a predetermined reverse direction; to receive the reflected light signal of the laser light;
  • the reflected light signal judges whether there is the brick pressing phenomenon.
  • the reflected light new signal includes three parts, and when there is a brick pressing phenomenon, the reflected light includes two parts. Therefore, it can be judged whether there is a brick pressing phenomenon according to the reflected light signal.
  • the third acquisition module is configured to receive the third position information sent by the Z-axis sensor group, and the sensor group includes a point laser sensor and PSD sensor.
  • the third acquisition module includes a first receiving sub-module, a second receiving sub-module, a third receiving sub-module, and a calculation sub-module, wherein the first receiving sub-module is used to receive the total distance D, which is the global standard ground The distance between the PSD sensor and the reference plane determined by the laser line meter; the second receiving submodule receives the first distance D'of the PSD sensor, and the first distance is the distance between the PSD sensor and the reference plane; the third receiving submodule uses At the second distance L of the receiving point laser sensor, the second distance is the distance between the point laser sensor and the floor tiles to be laid.
  • the point laser sensor and the PSD sensor are located on the same plane (the same height), so ,
  • the second distance is also the distance between the PSD sensor and the floor tiles to be laid;
  • the calculation sub-module is used to calculate the third position information at least according to the total distance, the first distance and the second distance.
  • the third position information needs to be calculated according to the distance between the point laser sensor and the PSD sensor on the Z axis.
  • the above-mentioned control device includes a processor and a memory.
  • the above-mentioned first control unit, second control unit, third control unit, and fourth control unit are all stored in the memory as program units, and the above-mentioned program stored in the memory is executed by the processor. Unit to realize the corresponding function.
  • the processor contains the kernel, which calls the corresponding program unit from the memory.
  • the kernel can be set to one or more, by adjusting the kernel parameters to accurately lay the floor tiles.
  • the memory may include non-permanent memory in computer-readable media, random access memory (RAM) and/or non-volatile memory, such as read-only memory (ROM) or flash memory (flash RAM), and the memory includes at least one Memory chip.
  • RAM random access memory
  • ROM read-only memory
  • flash RAM flash random access memory
  • the embodiment of the present disclosure provides a storage medium on which a program is stored, and the program is executed by a processor to implement the above control method.
  • the embodiments of the present disclosure provide a processor, and the above-mentioned processor is used for running a program, wherein the above-mentioned control method is executed when the above-mentioned program is running.
  • the embodiments of the present disclosure provide a device that includes a processor, a memory, and a program stored on the memory and capable of running on the processor, and the processor implements at least the following steps when executing the program:
  • Step S101 controlling the above-mentioned tile laying robot to grab the floor tiles to be laid;
  • Step S102 controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
  • Step S103 controlling the movement of the above-mentioned mechanical arm, so that the distance between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
  • step S104 the robot arm is controlled to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • the devices in this article can be servers, PCs, PADs, mobile phones, etc.
  • the present disclosure also provides a computer program product, which when executed on a data processing device, is suitable for executing a program that initializes at least the following method steps:
  • Step S101 controlling the above-mentioned tile laying robot to grab the floor tiles to be laid;
  • Step S102 controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
  • Step S103 controlling the movement of the above-mentioned mechanical arm, so that the distance between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
  • step S104 the robot arm is controlled to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • the embodiments of the present disclosure can be provided as methods, systems, or computer program products. Therefore, the present disclosure may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present disclosure may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
  • a computer-usable storage media including but not limited to disk storage, CD-ROM, optical storage, etc.
  • These computer program instructions can also be stored in a computer-readable memory that can guide a computer or other programmable data processing equipment to work in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction device.
  • the device implements the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
  • These computer program instructions can also be loaded on a computer or other programmable data processing equipment, so that a series of operation steps are executed on the computer or other programmable equipment to produce computer-implemented processing, so as to execute on the computer or other programmable equipment.
  • the instructions provide steps for implementing functions specified in a flow or multiple flows in the flowchart and/or a block or multiple blocks in the block diagram.
  • the computing device includes one or more processors (CPU), input/output interfaces, network interfaces, and memory.
  • processors CPU
  • input/output interfaces network interfaces
  • memory volatile and non-volatile memory
  • the memory may include non-permanent memory in a computer readable medium, random access memory (RAM) and/or non-volatile memory, such as read-only memory (ROM) or flash memory (flash RAM).
  • RAM random access memory
  • ROM read-only memory
  • flash RAM flash memory
  • Computer-readable media include permanent and non-permanent, removable and non-removable media, and information storage can be realized by any method or technology.
  • the information can be computer-readable instructions, data structures, program modules, or other data.
  • Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, CD-ROM, digital versatile disc (DVD) or other optical storage, Magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices or any other non-transmission media can be used to store information that can be accessed by computing devices. According to the definition in this article, computer-readable media does not include transitory media, such as modulated data signals and carrier waves.
  • a tile laying system in another exemplary embodiment of the present disclosure, includes a tile laying robot.
  • the tile laying robot includes an industrial computer, and the industrial computer is used to perform any method.
  • the tile laying system includes the above-mentioned industrial computer, the tile laying efficiency of the system is high, and the floor tiles can be laid accurately.
  • the above-mentioned tile laying robot further includes: a suction cup fixture 10, an inclination sensor 20, and a Z-axis sensor group, and a suction cup fixture 10 It includes a main body and a suction cup 11.
  • the main body includes a first surface and a second surface.
  • the suction cup 11 is located on the second surface.
  • the inclination sensor 20 is arranged on the first surface. The inclination sensor 20 is used to obtain the relative position of the floor tiles to be laid.
  • a suction cup is arranged on the second surface, and the suction cup is used to suck the floor tiles to be laid;
  • the Z axis sensor group is arranged on the first surface and is spaced apart from the inclination sensor 20 It is provided that the Z-axis sensor group includes a plurality of Z-axis sensors and is used to obtain third position information of the floor tiles to be laid relative to the Z-axis.
  • the above system further includes a laser line meter 50. 50 is used to emit laser light to provide a reference plane for the measurement of the above-mentioned Z-axis sensor group.
  • the robot further includes a main body 60, a fixed frame 70, and a plurality of image capture devices 80.
  • the fixed frame 70 is connected to the main body 60, and the suction cup holder 10 is located in the fixed frame. 70; a plurality of image acquisition devices 80 are arranged on the fixed frame 70, the image acquisition device 80 is used to obtain the second position information of the floor tiles to be laid relative to the X axis, the Y axis, and the Z rotation axis.
  • Figures 7 and 8 show a schematic diagram of the three-dimensional structure of the tile laying system.
  • the above-mentioned tile-laying robot further includes a pitch mechanism 90 and a yaw adjustment mechanism 100, and the pitch mechanism 90 is arranged on the above-mentioned first surface.
  • the pitch mechanism 90 is used to adjust the angle between the predetermined surface of the floor tiles to be laid and the slurry surface; the yaw adjustment mechanism 100 is provided on the first surface, and the yaw adjustment mechanism 100 is used to adjust the The angle between the predetermined surface of the floor tile and the aforementioned slurry surface.
  • the suction cup fixture in FIG. 5 also includes a vibrating flat structure 110 and a spring structure 120.
  • the vibrating flat structure 110 is located on the above-mentioned second surface.
  • the vibrating flat structure 110 is used to vibrate the brick to compact it when laying bricks;
  • the structure 120 passes through the main body and is connected to the vibrating structure, and is used to reduce the vibration of the vibrating structure to the robot arm and the main body when the vibrating structure vibrates.
  • the distance between the floor tile and the tile surface is continuously detected during the process of the suction cup clamp grabbing the floor tile and moving downward, and the tile surface may be a slurry surface.
  • the above-mentioned preset distance can be 10mm.
  • vibrating press the bricks onto the mortar.
  • vibrating Will improve the fluidity of the mortar, thereby reducing the probability of hollowing.
  • the suction cup clamp may include a plurality of vibrating structures, for example, four vibrating structures may be provided at the four corners of the second surface of the main body.
  • the above solution is provided with a spring structure to absorb the vibration of the vibrating structure.
  • a vibration leveling structure can be connected to the main body of the suction cup fixture through a spring structure, or can be connected to the main body of the suction cup fixture through a plurality of spring structures, which can be specifically based on the contact between the vibration leveling structure and the floor tiles The size of the surface is determined.
  • the embodiments of the present disclosure may be provided as methods, systems, or computer program products. Therefore, the present disclosure may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present disclosure may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
  • a computer-usable storage media including but not limited to disk storage, CD-ROM, optical storage, etc.
  • the tile-laying robot is controlled to grab the floor tiles to be laid; then, the pitch mechanism and the yaw adjustment mechanism are controlled to rotate so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface ; Next, control the movement of the robot arm so that the distance between the tile gap between the floor tiles to be laid and the adjacent floor tiles that have been laid is within a first predetermined range; finally, the robot arm is controlled to move in the height direction to make The distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • the tile-laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of tile-laying, and improves the accuracy of tile-laying through control.
  • the first control unit controls the tile-laying robot to grab the floor tiles to be laid;
  • the second control unit controls the rotation of the above-mentioned pitch mechanism and the above-mentioned yaw adjustment mechanism, so that the predetermined surface of the above-mentioned floor tiles to be laid is relative to The slurry surface is parallel;
  • the third control unit controls the movement of the robot arm so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
  • the fourth control unit controls the robot arm Move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  • the tile laying system of the present disclosure includes the above-mentioned industrial computer, the tile laying efficiency of the system is high, and the floor tiles can be laid accurately.

Abstract

A control method, a device, and a tile laying system. The control method is used for at least controlling a tile laying robot to lay floor tiles. The tile laying robot comprises a pitch mechanism (90), a yaw adjustment mechanism (100) and a mechanical arm. The control method comprises: controlling a tile laying robot to grab a floor tile to be laid; controlling a pitch mechanism (90) and a yaw adjustment mechanism (100) to rotate, so that a predetermined surface of said floor tile is parallel to a slurry surface, and the predetermined surface is perpendicular to the thickness direction of said floor tile; controlling the mechanical arm to move such that the distance between said floor tile and an adjacent floor tile that has been laid is within a first predetermined range; and controlling the mechanical arm to move in height direction, so that the distance between said floor tile to be laid and the slurry surface in the height direction is within a second predetermined range. The control method enables a tile laying robot to automatically lay floor tiles quickly, improving the construction efficiency of tile laying, and improving the accuracy of tile laying by means of control.

Description

控制方法、装置和铺砖系统Control method, device and tile laying system
本公开以2019年7月25日递交的、申请号为201910678371.8且名称为“吸盘夹具及其控制方法”的专利文件以及2019年7月25日递交的、申请号为201910678476.3且名称为“控制方法、装置、铺砖系统、存储介质和处理器”的专利文件为优先权文件,其全部内容通过引用结合在本公开中。This disclosure is based on the patent document filed on July 25, 2019 with the application number 201910678371.8 and titled "Suction Cup Fixture and Its Control Method" and the patent document filed on July 25, 2019 with the application number 201910678476.3 and titled "Control Method" , Device, tile system, storage medium and processor" patent documents are priority documents, the entire contents of which are incorporated into this disclosure by reference.
技术领域Technical field
本公开涉及自动化领域,具体而言,涉及一种控制方法、装置和铺砖系统。The present disclosure relates to the field of automation, and in particular to a control method, device and tile laying system.
背景技术Background technique
目前市面上还没有成熟的自动铺地砖的铺砖机器人方案,现有的铺设地砖的方法难以准确地铺设地砖,导致铺设效率较低。At present, there is no mature brick-laying robot solution for automatically laying floor tiles on the market, and the existing method of laying floor tiles is difficult to accurately lay the floor tiles, resulting in low laying efficiency.
在背景技术部分中公开的以上信息只是用来加强对本文所描述技术的背景技术的理解,因此,背景技术中可能包含某些信息,这些信息对于本领域技术人员来说并未形成在本国已知的现有技术。The above information disclosed in the background technology section is only used to strengthen the understanding of the background technology of the technology described in this article. Therefore, the background technology may contain certain information, which is not formed in the country for those skilled in the art. Known prior art.
发明内容Summary of the invention
本公开的主要目的在于提供一种控制方法、装置和铺砖系统,以解决现有技术中的铺砖机器人难以准确地铺设地砖的问题。The main purpose of the present disclosure is to provide a control method, device and tile laying system to solve the problem that the tile laying robot in the prior art is difficult to accurately lay the floor tiles.
为了实现上述目的,根据本公开的一个方面,提供了一种控制方法,用于至少控制铺砖机器人铺设地砖,所述铺砖机器人包括俯仰机构、偏航调整机构以及机械臂,所述方法包括:控制所述铺砖机器人抓取待铺设地砖;控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行,所述预定表面与所述待铺设地砖的厚度方向垂直;控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;控制所述机械臂在高度方向上移动,以使得所述待铺设地砖与所述料浆面在所述高度方向上的距离在第二预定范围内。In order to achieve the above objective, according to one aspect of the present disclosure, a control method is provided for controlling at least a tile-laying robot to lay floor tiles. The tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism, and a mechanical arm. The method includes : Control the tile-laying robot to grab the floor tiles to be laid; control the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface, and the predetermined surface is parallel to the slurry surface. The thickness direction of the floor tiles to be laid is vertical; the robot arm is controlled to move so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range; the height of the robot arm is controlled Moving in the direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
可选地,控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行,包括:步骤A1,获取所述待铺设地砖相对于X旋转轴以及Y旋转轴的第一位置信息;步骤A2,根据所述第一位置信息确定所述俯仰机构的俯仰角度以及所述偏航调整机构的偏航角度;步骤A3,根据所述俯仰角度控制所述俯仰机构转动,根据所述偏航角度控制所述偏航调整机构转动。Optionally, controlling the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface includes: step A1, obtaining the floor tile to be laid relative to the X rotation axis And the first position information of the Y rotation axis; step A2, determine the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism according to the first position information; step A3, control the station according to the pitch angle The pitch mechanism is rotated, and the yaw adjustment mechanism is controlled to rotate according to the yaw angle.
可选地,在所述步骤A3之后,且在所述预定表面未平行于所述料浆面的情况下,所述控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平 行,还包括:依次重复所述步骤A1至所述步骤A3,直到所述待铺设地砖的预定表面相对于所述料浆面平行。Optionally, after the step A3, and in the case that the predetermined surface is not parallel to the slurry surface, the control of the pitch mechanism and the yaw adjustment mechanism to rotate, so that the to-be-layed The predetermined surface of the floor tile is parallel to the slurry surface, and further includes: repeating the step A1 to the step A3 in sequence until the predetermined surface of the floor tile to be laid is parallel to the slurry surface.
可选地,所述步骤A1包括:接收倾角传感器发送的所述第一位置信息。Optionally, the step A1 includes: receiving the first position information sent by an inclination sensor.
可选地,在控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内之前,所述方法还包括:判断所述待铺设地砖是否在多个图像采集设备的视野范围内;在所述待铺设地砖未在所述视野范围内的情况下,控制所述机械臂移动,以将所述待铺设地砖移动至所述视野范围内。Optionally, before controlling the movement of the mechanical arm so that the distance between the tile gap between the floor tile to be laid and the adjacent floor tile that has been laid is within a first predetermined range, the method further includes: judging the Whether the floor tiles to be laid are within the field of view of multiple image capture devices; when the floor tiles to be laid are not in the field of view, the robot arm is controlled to move to move the floor tiles to be laid to the Within the field of view.
可选地,控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内,包括:步骤C1,获取所述待铺设地砖相对于X轴、Y轴以及Z旋转轴上的第二位置信息;步骤C2,根据所述第二位置信息确定所述机械臂在所述X轴上的X方向移动路径、所述机械臂在所述Y轴上的Y方向移动路径以及所述机械臂在所述Z旋转轴上的第一Z方向移动路径;步骤C3,根据所述X方向移动路径、所述Y方向移动路径以及所述Z方向移动路径控制所述机械臂的移动。Optionally, controlling the movement of the mechanical arm so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles that have been laid is within a first predetermined range includes: step C1, obtaining the floor tiles to be laid Relative to the second position information on the X-axis, Y-axis, and Z rotation axis; step C2, determine the X-direction movement path of the robotic arm on the X-axis and the location of the robotic arm according to the second position information The Y-direction movement path on the Y axis and the first Z-direction movement path of the mechanical arm on the Z rotation axis; step C3, according to the X-direction movement path, the Y-direction movement path, and the The Z-direction movement path controls the movement of the robotic arm.
可选地,在所述步骤C3之后,在所述砖缝距离未在所述第一预定范围内的情况下,控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内,还包括:依次重复所述步骤C1至所述步骤C3,直到所述砖缝距离在所述第一预定范围内。Optionally, after the step C3, if the distance between the tiles is not within the first predetermined range, the robot arm is controlled to move, so that the floor tiles to be laid and the adjacent ones that have been laid are The tile gap distance between the floor tiles is within a first predetermined range, and the method further includes: repeating step C1 to step C3 in sequence until the tile gap distance is within the first predetermined range.
可选地,所述步骤C1包括:接收多个所述图像采集设备发送的所述第二位置信息。Optionally, the step C1 includes: receiving the second location information sent by a plurality of the image acquisition devices.
可选地,控制所述机械臂在高度方向上移动,以使得所述待铺设地砖与所述料浆面在高度方向上的距离在第二预定范围内,包括:步骤D1,获取所述待铺设地砖相对于Z轴的第三位置信息;步骤D2,根据所述第三位置信息确定所述机械臂在所述Z轴上的第二Z方向移动路径;步骤D3,判断所述待铺设地砖是否存在压砖现象,所述压砖现象为在铺设过程中部分所述待铺设地砖会接触地位于所述已经铺设的地砖的表面上;步骤D4,在不存在压砖现象的情况下,根据所述Z方向移动路径控制所述机械臂移动。Optionally, controlling the mechanical arm to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range, including: step D1, obtaining the waiting The third position information of the floor tiles relative to the Z axis; step D2, the second Z-direction movement path of the robot arm on the Z axis is determined according to the third position information; step D3, the floor tiles to be laid are determined Whether there is a brick pressing phenomenon, the brick pressing phenomenon is that during the laying process part of the floor tiles to be laid will touch the surface of the already laid floor tiles; step D4, in the absence of the brick pressing phenomenon, according to The Z direction movement path controls the movement of the robot arm.
可选地,所述步骤D3包括:控制线激光传感器发出预定反向的激光;接收所述激光的反射光信号;根据所述反射光信号判断是否存在所述压砖现象。Optionally, the step D3 includes: controlling the line laser sensor to emit laser light in a predetermined reverse direction; receiving a reflected light signal of the laser; and judging whether the brick pressing phenomenon exists according to the reflected light signal.
可选地,在存在所述压砖现象的情况下,所述方法还包括:控制所述机械臂移动,直到不存在所述压砖现象。Optionally, when the brick pressing phenomenon exists, the method further includes: controlling the movement of the mechanical arm until the brick pressing phenomenon does not exist.
可选地,所述步骤D1包括:接收Z轴传感器组发送的所述第三位置信息,所述传感器组包括点激光传感器和PSD传感器。Optionally, the step D1 includes: receiving the third position information sent by a Z-axis sensor group, the sensor group including a point laser sensor and a PSD sensor.
可选地,所述料浆面为砂浆面。Optionally, the slurry surface is a mortar surface.
根据本公开的另一方面,提供了一种控制装置,用于至少控制铺砖机器人铺设地砖,所述铺砖机器人包括俯仰机构、偏航调整机构以及机械臂,所述装置包括:第一控制单元,用 于控制所述铺砖机器人抓取待铺设地砖;第二控制单元,用于控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行,所述预定表面与所述待铺设地砖的厚度方向垂直;第三控制单元,用于控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;第四控制单元,用于控制所述机械臂在高度方向上移动,以使得所述待铺设地砖与所述料浆面在高度方向上的距离在第二预定范围内。According to another aspect of the present disclosure, there is provided a control device for controlling at least a tile-laying robot to lay floor tiles. The tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism, and a mechanical arm. The device includes: a first control Unit for controlling the tile-laying robot to grab the floor tiles to be laid; the second control unit for controlling the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is relative to the slurry The surface is parallel, the predetermined surface is perpendicular to the thickness direction of the floor tiles to be laid; the third control unit is used to control the movement of the mechanical arm so that the floor tiles to be laid are between the adjacent floor tiles that have been laid. The distance between the brick gaps is within the first predetermined range; the fourth control unit is used to control the mechanical arm to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is in the second Within the predetermined range.
可选地,所述料浆面为砂浆面。Optionally, the slurry surface is a mortar surface.
根据本公开的另一方面,提供了一种铺砖系统,包括铺砖机器人,所述铺砖机器人包括工控机,所述工控机用于执行的任一种所述的控制方法。According to another aspect of the present disclosure, there is provided a tile laying system, including a tile laying robot, the tile laying robot includes an industrial computer, and the industrial computer is used to execute any of the control methods.
可选地,所述铺砖机器人还包括:吸盘夹具,包括主体和吸盘,所述主体包括第一表面和第二表面,所述吸盘位于所述第二表面上;倾角传感器,设置在所述第一表面上,所述倾角传感器用于获取所述待铺设地砖相对于X旋转轴以及Y旋转轴的第一位置信息;Z轴传感器组,设置在所述第一表面上且与所述倾角传感器间隔设置,所述Z轴传感器组包括多个Z轴传感器且用于获取所述待铺设地砖相对于Z轴的第三位置信息。Optionally, the tile-laying robot further includes: a suction cup fixture, including a main body and a suction cup, the main body includes a first surface and a second surface, the suction cup is located on the second surface; an inclination sensor is provided on the On the first surface, the inclination sensor is used to obtain the first position information of the floor tiles to be laid relative to the X rotation axis and the Y rotation axis; the Z axis sensor group is arranged on the first surface and is related to the inclination angle The sensors are arranged at intervals, and the Z-axis sensor group includes a plurality of Z-axis sensors and is used to obtain third position information of the floor tiles to be laid relative to the Z-axis.
可选地,所述Z轴传感器有两个,且分别为点激光传感器和PSD传感器,所述系统还包括激光投线仪,所述激光投线仪用于发出激光以为所述Z轴传感器组的测量提供参考平面。Optionally, there are two Z-axis sensors, and they are a point laser sensor and a PSD sensor. The system also includes a laser line-casting instrument, which is used to emit laser light for the Z-axis sensor group The measurement provides a reference plane.
可选地,所述铺砖机器人还包括:本体;固定框架,与所述本体连接;多个图像采集设备,设置在所述固定框架上,所述图像采集设备用于获取所述待铺设地砖相对于X轴、Y轴以及Z旋转轴上的第二位置信息。Optionally, the tile-laying robot further includes: a body; a fixed frame connected to the body; a plurality of image acquisition devices arranged on the fixed frame, and the image acquisition device is used to acquire the floor tiles to be laid Relative to the second position information on the X axis, Y axis, and Z rotation axis.
可选地,所述铺砖机器人还包括:俯仰机构,设置在所述第一表面上,所述俯仰机构用于调整所述待铺设地砖的预定表面与所述料浆面之间的角度;偏航调整机构,设置在所述第一表面上,所述偏航调整机构用于调整所述待铺设地砖的预定表面与所述料浆面之间的角度。Optionally, the tile laying robot further includes: a pitching mechanism arranged on the first surface, the pitching mechanism being used to adjust the angle between the predetermined surface of the floor tile to be laid and the slurry surface; A yaw adjustment mechanism is arranged on the first surface, and the yaw adjustment mechanism is used to adjust the angle between the predetermined surface of the floor tile to be laid and the slurry surface.
应用本公开的技术方案,上述的控制方法中,首先,控制铺砖机器人抓取待铺设地砖;然后,控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行;接着,控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;最后,控制所述机械臂在高度方向上移动,以使得所述待铺设地砖与所述料浆面在所述高度方向上的距离在第二预定范围内。通过上述的步骤,铺砖机器人可以自动实现快速地铺设地砖,提高了铺砖的施工效率,且通过控制提高了铺砖的精准性。Applying the technical solution of the present disclosure, in the above-mentioned control method, first, the tile-laying robot is controlled to grab the floor tiles to be laid; then, the pitch mechanism and the yaw adjustment mechanism are controlled to rotate so that the predetermined surface of the floor tiles to be laid Parallel to the slurry surface; then, control the movement of the robotic arm so that the distance between the tile gap between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range; finally, the machine is controlled The arm moves in the height direction so that the distance between the floor tile to be laid and the slurry surface in the height direction is within a second predetermined range. Through the above steps, the tile-laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of tile-laying, and improves the accuracy of tile-laying through control.
附图说明Description of the drawings
构成本公开的一部分的说明书附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The accompanying drawings of the specification constituting a part of the present disclosure are used to provide a further understanding of the present disclosure, and the exemplary embodiments and descriptions thereof are used to explain the present disclosure, and do not constitute an improper limitation of the present disclosure. In the attached picture:
图1示出了根据本公开的控制方法的实施例的流程示意图;Fig. 1 shows a schematic flowchart of an embodiment of a control method according to the present disclosure;
图2示出了压砖现象的检测原理示意图;Figure 2 shows a schematic diagram of the detection principle of the brick pressing phenomenon;
图3示出了第二Z方向移动路径的获取原理示意图;Fig. 3 shows a schematic diagram of the acquisition principle of the second Z-direction movement path;
图4示出了根据本公开的控制装置的实施例的结构示意图;Fig. 4 shows a schematic structural diagram of an embodiment of a control device according to the present disclosure;
图5示出了本公开的一种铺设系统的部分结构示意图;以及Figure 5 shows a schematic diagram of a partial structure of a paving system of the present disclosure; and
图6至图8示出了本公开的一种铺设系统的结构示意图。Figures 6 to 8 show schematic structural diagrams of a paving system of the present disclosure.
其中,上述附图包括以下附图标记:Among them, the above drawings include the following reference signs:
10、吸盘夹具;20、倾角传感器;30、点激光传感器;40、PSD传感器;50、激光投线仪;60、本体;70、固定框架;80、图像采集设备;90、俯仰机构;100、偏航调整机构;11、吸盘;110、振平结构;120、弹簧机构。10. Suction cup fixture; 20. Inclination sensor; 30. Point laser sensor; 40. PSD sensor; 50. Laser line meter; 60. Body; 70. Fixed frame; 80. Image acquisition equipment; 90. Pitch mechanism; 100. Yaw adjustment mechanism; 11. Suction cup; 110, vibration flat structure; 120, spring mechanism.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本公开。It should be noted that the embodiments in the present disclosure and the features in the embodiments can be combined with each other if there is no conflict. Hereinafter, the present disclosure will be described in detail with reference to the drawings and in conjunction with embodiments.
为了使本技术领域的人员更好地理解本公开方案,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分的实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本公开保护的范围。In order to enable those skilled in the art to better understand the solutions of the present disclosure, the technical solutions in the embodiments of the present disclosure will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only They are a part of the embodiments of the present disclosure, but not all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work should fall within the protection scope of the present disclosure.
需要说明的是,本公开的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本公开的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the specification and claims of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances for the purposes of the embodiments of the present disclosure described herein. In addition, the terms "including" and "having" and any variations of them are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to the clearly listed Those steps or units may include other steps or units that are not clearly listed or are inherent to these processes, methods, products, or equipment.
应该理解的是,当元件(诸如层、膜、区域、或衬底)描述为在另一元件“上”时,该元件可直接在该另一元件上,或者也可存在中间元件。而且,在说明书以及权利要求书中,当描述有元件“连接”至另一元件时,该元件可“直接连接”至该另一元件,或者通过第三元件“连接”至该另一元件。It should be understood that when an element (such as a layer, film, region, or substrate) is described as being "on" another element, the element can be directly on the other element, or intervening elements may also be present. Moreover, in the specification and claims, when it is described that an element is "connected" to another element, the element can be "directly connected" to the other element, or "connected" to the other element through a third element.
正如背景技术中所说的,现有技术中的铺砖机器人难以准确地铺设地砖,为了解决这一问题,本公开提供了一种控制方法、装置、铺设系统、存储介质和处理器。As mentioned in the background art, it is difficult for the tile laying robot in the prior art to accurately lay the floor tiles. In order to solve this problem, the present disclosure provides a control method, device, laying system, storage medium and processor.
根据本公开的实施例,提供了一种控制方法。According to an embodiment of the present disclosure, a control method is provided.
图1是根据本公开实施例的控制方法的流程图。如图1所示,该方法用于至少控制铺砖机器人铺设地砖,上述铺砖机器人包括俯仰机构、偏航调整机构以及机械臂,该包括以下步 骤:Fig. 1 is a flowchart of a control method according to an embodiment of the present disclosure. As shown in Fig. 1, this method is used to control at least a tile-laying robot to lay floor tiles. The tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism and a mechanical arm, and includes the following steps:
步骤S101,控制上述铺砖机器人抓取待铺设地砖;Step S101, controlling the above-mentioned tile laying robot to grab the floor tiles to be laid;
步骤S102,控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面对于料浆面平行,上述预定表面与上述待铺设地砖的厚度方向垂直;Step S102, controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
步骤S103,控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;Step S103, controlling the movement of the above-mentioned mechanical arm, so that the distance between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
步骤S104,控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在上述高度方向上的距离在第二预定范围内。In step S104, the robot arm is controlled to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
上述的控制方法中,首先,控制铺砖机器人抓取待铺设地砖;然后,控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行;接着,控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;最后,控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在上述高度方向上的距离在第二预定范围内。通过上述的步骤,铺砖机器人可以自动实现快速地铺设地砖,提高了铺砖的施工效率,且通过控制提高了铺砖的精准性。In the above control method, firstly, control the tile-laying robot to grab the floor tiles to be laid; then, control the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface; then, control The mechanical arm moves so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles that have been laid is within a first predetermined range; finally, the mechanical arm is controlled to move in the height direction to make the floor tiles to be laid The distance from the slurry surface in the height direction is within a second predetermined range. Through the above steps, the tile-laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of tile-laying, and improves the accuracy of tile-laying through control.
需要说明的是,在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。It should be noted that the steps shown in the flowchart of the accompanying drawings can be executed in a computer system such as a set of computer-executable instructions, and although the logical sequence is shown in the flowchart, in some cases, The steps shown or described can be performed in a different order than here.
本申请的一种具体的实施例中,上述的料浆面为砂浆面。In a specific embodiment of the present application, the above-mentioned slurry surface is a mortar surface.
“控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行”可以通过现有技术中的任何可行的步骤来实现,本领域技术人员可以根据实际情况选择合适的步骤来实现上述的过程。本公开中的一种实施例中,上述控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行,包括:步骤A1,获取上述待铺设地砖相对于X旋转轴以及Y旋转轴的第一位置信息,该第一位置信息不仅包括待铺设地砖相对于X旋转轴的位置信息,也包括待铺设地砖相对于Y旋转轴的位置信息;步骤A2,根据上述第一位置信息确定上述俯仰机构的俯仰角度以及上述偏航调整机构的偏航角度;步骤A3,根据上述俯仰角度控制上述俯仰机构转动,根据上述偏航角度控制上述偏航调整机构转动。该实施例中的方法能够更加精确地对地砖的位置进行调整,且效率较高。"Controlling the rotation of the above-mentioned pitching mechanism and the above-mentioned yaw adjustment mechanism so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface" can be achieved through any feasible steps in the prior art, and those skilled in the art can follow the actual situation Choose the appropriate steps to achieve the above process. In an embodiment of the present disclosure, controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface includes: step A1, obtaining the relative position of the floor tile to be laid The first position information of the X rotation axis and the Y rotation axis. The first position information includes not only the position information of the floor tiles to be laid relative to the X rotation axis, but also the position information of the floor tiles to be laid relative to the Y rotation axis; step A2, according to The first position information determines the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism; step A3, control the rotation of the pitch mechanism according to the pitch angle, and control the rotation of the yaw adjustment mechanism according to the yaw angle. The method in this embodiment can adjust the position of the floor tiles more accurately, and has higher efficiency.
在上述的步骤A3之后,有可能并未使得上述预定表面平行于上述料浆面,在这种情况下,上述控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行,还包括:依次重复上述步骤A1至上述步骤A3,直到上述待铺设地砖的预定表面相对于上述料浆面平行。这样进一步保证了地砖的预定表面相对于料浆面保持水平。After the above step A3, it is possible that the predetermined surface is not parallel to the slurry surface. In this case, the control of the pitch mechanism and the yaw adjustment mechanism rotates so that the predetermined surface of the floor tiles to be laid is relatively Parallel to the slurry surface also includes: repeating the above step A1 to the above step A3 in sequence until the predetermined surface of the floor tile to be laid is parallel to the slurry surface. This further ensures that the predetermined surface of the floor tile remains level relative to the slurry surface.
本公开的第一位置信息可以通过任何可行的方式来获取,本领域技术人员可以根据实际 情况来选择合适的设备或者合适的方法来获取第一位置信息。本公开的一种实施例中,上述步骤A1包括:接收倾角传感器发送的上述第一位置信息。通过倾角传感器获取第一位置信息不仅能够快速地获取第一位置信息,还能够进一步保证第一位置信息的准确性,并且该种方式较为简单,只需要铺砖机器人上安装倾角传感器即可。The first location information of the present disclosure can be obtained in any feasible manner, and those skilled in the art can select a suitable device or a suitable method to obtain the first location information according to the actual situation. In an embodiment of the present disclosure, the foregoing step A1 includes: receiving the foregoing first position information sent by an inclination sensor. Obtaining the first position information through the inclination sensor can not only quickly obtain the first position information, but also can further ensure the accuracy of the first position information, and this method is relatively simple, and only requires an inclination sensor to be installed on the paving robot.
本公开的另一种实施例中,上述步骤A1包括:接收PSD传感器发送的第一位置信息,也就是说,第一位置信息包括两部分,一部分为倾角传感器发送来的,一部分PSD传感器发送的,这样可以根据PSD传感器发送来的数据进一步精确确定上述俯仰机构的俯仰角度以及上述偏航调整机构的偏航角度,后续可以根据这些数据进一步准确调整俯仰机构和上述偏航调整机构,从而使得待铺设地砖的预定表面相对于料浆面平行。In another embodiment of the present disclosure, the above step A1 includes: receiving the first position information sent by the PSD sensor, that is, the first position information includes two parts, one is sent by the tilt sensor, and the other is sent by the PSD sensor. In this way, the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism can be further accurately determined according to the data sent by the PSD sensor, and then the pitch mechanism and the yaw adjustment mechanism can be further accurately adjusted according to these data, so that the waiting The predetermined surface of the floor tiles is parallel to the slurry surface.
为了更加高效准确地铺设地砖,本公开的一种实施例中,在控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内之前,上述方法还包括:判断上述待铺设地砖是否在多个图像采集设备的视野范围内;在上述待铺设地砖未在上述视野范围内的情况下,控制上述机械臂移动,以将上述待铺设地砖移动至上述视野范围内。In order to lay the floor tiles more efficiently and accurately, in an embodiment of the present disclosure, the movement of the robot arm is controlled so that the distance between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range. Previously, the above method also includes: judging whether the floor tiles to be laid are within the field of view of multiple image acquisition devices; when the floor tiles to be laid are not within the field of view, controlling the movement of the robot arm to move the floor tiles to be laid The floor tiles move to the above-mentioned field of view.
本公开的“控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内”可以通过任何可行的步骤来实现,本公开的一种实施例中,控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内,包括:步骤C1,获取上述待铺设地砖相对于X轴、Y轴以及Z旋转轴上的第二位置信息,同样地,第二位置信息包括待铺设地砖相对于X轴的位置信息、待铺设地砖相对于Y轴的位置信息以及待铺设地砖相对于Z旋转轴的位置信息;步骤C2,根据上述第二位置信息确定上述机械臂在上述X轴上的X方向移动路径、上述机械臂在上述Y轴上的Y方向移动路径以及上述机械臂在上述Z旋转轴上的第一Z方向移动路径;步骤C3,根据上述X方向移动路径、上述Y方向移动路径以及上述Z方向移动路径控制上述机械臂的移动。The “controlling the movement of the above-mentioned robotic arm so that the distance between the tile gaps between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid within a first predetermined range” of the present disclosure can be implemented through any feasible steps. One aspect of the present disclosure In an embodiment, controlling the movement of the aforementioned mechanical arm so that the distance between the brick gap between the aforementioned floor tile to be laid and the adjacent floor tile that has already been laid is within a first predetermined range includes: Step C1, obtaining the relative position of the aforementioned floor tile to be laid The second position information on the X axis, the Y axis and the Z rotation axis. Similarly, the second position information includes the position information of the floor tiles to be laid relative to the X axis, the position information of the floor tiles to be laid relative to the Y axis, and the relative position of the floor tiles to be laid. The position information on the Z rotation axis; step C2, according to the second position information, determine the X direction movement path of the robot arm on the X axis, the Y direction movement path of the robot arm on the Y axis, and the robot arm at The first Z direction movement path on the Z rotation axis; step C3, the movement of the robot arm is controlled according to the X direction movement path, the Y direction movement path, and the Z direction movement path.
为了进一步保证上述砖缝距离在上述第一预定范围内,本公开中的一种实施例中,在上述步骤C3之后,在上述砖缝距离未在上述第一预定范围内的情况下,控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内,还包括:依次重复上述步骤C1至上述步骤C3,直到上述砖缝距离在上述第一预定范围内。In order to further ensure that the brick gap distance is within the first predetermined range, in an embodiment of the present disclosure, after step C3, if the brick gap distance is not within the first predetermined range, control the The robot arm moves so that the distance between the tile gap between the floor tile to be laid and the adjacent floor tile that has been laid is within a first predetermined range, and the method further includes: repeating the above step C1 to the above step C3 in sequence until the tile gap distance is within the Within the above first predetermined range.
本公开的第二位置信息可以通过任何可行的方法或者设备来获取,本领域技术人员可以根据实际情况选择合适的设备或者方法。本公开的一种具体的实施例中,上述步骤C1包括:接收多个上述图像采集设备发送的上述第二位置信息。The second location information of the present disclosure can be obtained by any feasible method or device, and those skilled in the art can select a suitable device or method according to the actual situation. In a specific embodiment of the present disclosure, the foregoing step C1 includes: receiving the foregoing second location information sent by a plurality of the foregoing image capturing devices.
上述的“控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在高度方向上的距离在第二预定范围内”可以通过任何可行的方法实现,本领域技术人员可以根据实际情况选择合适的步骤来实现该过程。本公开的一种实施例中,控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在高度方向上的距离在第二预定范围内,包括:步骤D1,获取上述待铺设地砖相对于Z轴的第三位置信息;步骤D2,根据上述第三 位置信息确定上述机械臂在上述Z轴上的第二Z方向移动路径;步骤D3,判断上述待铺设地砖是否存在压砖现象,上述压砖现象为在铺设过程中部分上述待铺设地砖会接触地位于上述已经铺设的地砖的表面上;步骤D4,在不存在压砖现象的情况下,根据上述Z方向移动路径控制上述机械臂移动,从而完成地砖的铺设。该方法中在过程中,增加了压砖现象的检测,使得最终的铺设准确度更高。The above “controlling the movement of the mechanical arm in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range” can be achieved by any feasible method, and those skilled in the art can Choose the appropriate steps according to the actual situation to realize the process. In an embodiment of the present disclosure, controlling the robot arm to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range includes: step D1, obtaining the above The third position information of the floor tiles to be laid relative to the Z axis; step D2, according to the third position information, determine the second Z direction movement path of the robot arm on the Z axis; step D3, determine whether the floor tiles to be laid are under pressure Brick phenomenon, the above-mentioned brick pressing phenomenon is that during the laying process, part of the above-mentioned floor tiles to be laid will touch the surface of the above-mentioned already laid floor tiles; step D4, in the case of no brick pressing phenomenon, control according to the above-mentioned Z-direction movement path The above-mentioned mechanical arm moves to complete the laying of floor tiles. In this method, the detection of the brick pressing phenomenon is added during the process, so that the final laying accuracy is higher.
为了更加高效地判断按照移动路径移动,是否存储压砖现象,本公开的一种实施例中,上述步骤D3包括:控制线激光传感器发出预定反向的激光;接收上述激光的反射光信号;根据上述反射光信号判断是否存在上述压砖现象。如图2所示,当不存在压砖现象时,反射光新信号包括三部分,当存在压砖现象时,反射光包括两部分。所以根据反射光信号的情况就可以判断是否存在压砖现象。In order to more efficiently determine whether the brick pressing phenomenon is stored according to the movement path, in an embodiment of the present disclosure, the above step D3 includes: controlling the line laser sensor to emit laser light in a predetermined reverse direction; receiving the reflected light signal of the laser light; The reflected light signal judges whether there is the brick pressing phenomenon. As shown in Figure 2, when there is no brick pressing phenomenon, the reflected light new signal includes three parts, and when there is a brick pressing phenomenon, the reflected light includes two parts. Therefore, it can be judged whether there is a brick pressing phenomenon according to the reflected light signal.
为了进一步保证待铺设地砖准确地铺设在预定区域,本公开的一种实施例中,上述步骤D1包括:接收Z轴传感器组发送的上述第三位置信息,上述传感器组包括点激光传感器和PSD传感器。In order to further ensure that the floor tiles to be laid are accurately laid in the predetermined area, in an embodiment of the present disclosure, the step D1 includes: receiving the third position information sent by the Z-axis sensor group, the sensor group including a point laser sensor and a PSD sensor .
实际上,上述步骤D1包括:接收总距离D,总距离为全局标准地面和激光投线仪确定的参考平面之间的距离;接收PSD传感器的第一距离D’,第一距离为PSD传感器与参考平面之间的距离;接收点激光传感器的第二距离L,第二距离为点激光传感器与待铺设地砖之间的距离,其中,如图3所示,点激光传感器和PSD传感器位于同一平面(同一高度),所以,第二距离也是PSD传感器与待铺设地砖之间的距离;最后,至少根据总距离、第一距离以及第二距离计算第三位置信息,对于图3中的结构来说,第三位置信息,即待铺设地砖与全局标准地面在Z轴上的距离=D–D’-L。当然,对于点激光传感器与PSD传感器不是位于同一平面的情况下,还需要根据点激光传感器和PSD传感器之间在Z轴上的距离计算第三位置信息。图3中还示出了吸盘夹具10。In fact, the above step D1 includes: receiving the total distance D, which is the distance between the global standard ground and the reference plane determined by the laser line meter; receiving the first distance D'of the PSD sensor, the first distance being the distance between the PSD sensor and the reference plane The distance between the reference planes; the second distance L for receiving the point laser sensor, the second distance is the distance between the point laser sensor and the floor tiles to be laid, where, as shown in Figure 3, the point laser sensor and the PSD sensor are located on the same plane (Same height), so the second distance is also the distance between the PSD sensor and the floor tiles to be laid; finally, the third position information is calculated at least according to the total distance, the first distance and the second distance. For the structure in Figure 3 , The third location information, that is, the distance between the tile to be laid and the global standard ground on the Z axis=D-D'-L. Of course, when the point laser sensor and the PSD sensor are not located on the same plane, the third position information needs to be calculated according to the distance between the point laser sensor and the PSD sensor on the Z axis. The suction cup holder 10 is also shown in FIG. 3.
本公开实施例还提供了一种控制装置,需要说明的是,本公开实施例的控制装置可以用于执行本公开实施例所提供的用于控制方法。以下对本公开实施例提供的控制装置进行介绍。The embodiment of the present disclosure also provides a control device. It should be noted that the control device of the embodiment of the present disclosure can be used to execute the control method provided by the embodiment of the present disclosure. The control device provided by the embodiment of the present disclosure will be introduced below.
图4是根据本公开实施例的控制装置的示意图。如图4所示,该装置用于至少控制铺砖机器人铺设地砖,上述铺砖机器人包括俯仰机构、偏航调整机构以及机械臂,上述装置包括:Fig. 4 is a schematic diagram of a control device according to an embodiment of the present disclosure. As shown in Fig. 4, the device is used to control at least a tile-laying robot to lay floor tiles. The tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism and a mechanical arm. The above-mentioned device includes:
第一控制单元200,用于控制上述铺砖机器人抓取待铺设地砖;The first control unit 200 is used to control the above-mentioned tile laying robot to grab the floor tiles to be laid;
第二控制单元300,用于控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行,上述预定表面与上述待铺设地砖的厚度方向垂直;The second control unit 300 is configured to control the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
第三控制单元400,用于控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;The third control unit 400 is used to control the movement of the above-mentioned mechanical arm so that the distance between the tile joints between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
第四控制单元500,用于控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与 上述料浆面在高度方向上的距离在第二预定范围内。The fourth control unit 500 is used to control the movement of the mechanical arm in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
上述的控制装置中,第一控制单元控制铺砖机器人抓取待铺设地砖;第二控制单元控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行;第三控制单元控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;第四控制单元控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在上述高度方向上的距离在第二预定范围内。通过上述的控制单元,铺砖机器人可以自动实现快速地铺设地砖,提高了铺砖的施工效率,且通过控制提高了铺砖的精准性。In the above-mentioned control device, the first control unit controls the tile-laying robot to grab the floor tiles to be laid; the second control unit controls the rotation of the above-mentioned pitching mechanism and the above-mentioned yaw adjustment mechanism so that the predetermined surface of the above-mentioned floor tiles to be laid is parallel to the slurry surface The third control unit controls the movement of the robot arm so that the distance between the tile gap between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range; the fourth control unit controls the robot arm in the height direction Move so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range. Through the above-mentioned control unit, the tile-laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of tile-laying, and improves the accuracy of tile-laying through control.
本申请的一种具体的实施例中,上述的料浆面为砂浆面。In a specific embodiment of the present application, the above-mentioned slurry surface is a mortar surface.
“第二控制单元”可以通过现有技术中的任何可行的步骤来实现,本领域技术人员可以根据实际情况选择合适的步骤来实现上述的过程。本公开中的一种实施例中,上述控制单元包括第一获取模块、第一确定模块以及第一控制模块,其中,第一获取模块用于获取上述待铺设地砖相对于X旋转轴以及Y旋转轴的第一位置信息,该第一位置信息不仅包括待铺设地砖相对于X旋转轴的位置信息,也包括待铺设地砖相对于Y旋转轴的位置信息;第一确定模块用于根据上述第一位置信息确定上述俯仰机构的俯仰角度以及上述偏航调整机构的偏航角度;第一控制模块根据上述俯仰角度控制上述俯仰机构转动,根据上述偏航角度控制上述偏航调整机构转动。该实施例中的装置能够更加精确地对地砖的位置进行调整,且效率较高。The "second control unit" can be implemented by any feasible steps in the prior art, and those skilled in the art can select appropriate steps according to actual conditions to implement the above process. In an embodiment of the present disclosure, the above-mentioned control unit includes a first acquisition module, a first determination module, and a first control module, wherein the first acquisition module is used to acquire the above-mentioned floor tiles to be laid relative to the X rotation axis and Y rotation The first position information of the axis, the first position information includes not only the position information of the floor tiles to be laid relative to the X rotation axis, but also the position information of the floor tiles to be laid relative to the Y rotation axis; the first determining module is used to The position information determines the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism; the first control module controls the rotation of the pitch mechanism according to the pitch angle, and controls the rotation of the yaw adjustment mechanism according to the yaw angle. The device in this embodiment can more accurately adjust the position of the floor tiles, and has higher efficiency.
在上述的方案中,最后有可能并未使得上述预定表面平行于上述料浆面,在这种情况下,第二控制单元还包括第二控制模块,用于控制第一获取模块、第一确定模块和第一控制模块依次执行多次,直到上述待铺设地砖的预定表面相对于上述料浆面平行。这样进一步保证了地砖的预定表面相对于料浆面保持水平。In the above solution, it is possible that the predetermined surface may not be parallel to the slurry surface. In this case, the second control unit further includes a second control module for controlling the first acquisition module and the first determination The module and the first control module are executed multiple times in sequence until the predetermined surface of the floor tiles to be laid is parallel to the slurry surface. This further ensures that the predetermined surface of the floor tile remains level relative to the slurry surface.
本公开的第一位置信息可以通过任何可行的方式来获取,本领域技术人员可以根据实际情况来选择合适的设备或者合适的模块来获取第一位置信息。本公开的一种实施例中,上述第一获取模块用于接收倾角传感器发送的上述第一位置信息。通过倾角传感器获取第一位置信息不仅能够快速地获取第一位置信息,还能够进一步保证第一位置信息的准确性,并且该种方式较为简单,只需要铺砖机器人上安装倾角传感器即可。The first location information of the present disclosure can be obtained in any feasible manner, and those skilled in the art can select a suitable device or a suitable module to obtain the first location information according to the actual situation. In an embodiment of the present disclosure, the above-mentioned first acquisition module is configured to receive the above-mentioned first position information sent by an inclination sensor. Obtaining the first position information through the inclination sensor can not only quickly obtain the first position information, but also can further ensure the accuracy of the first position information, and this method is relatively simple, and only requires an inclination sensor to be installed on the paving robot.
为了更加高效准确地铺设地砖,本公开的一种实施例中,上述装置还包括判断单元和第五控制单元,判断单元用于在控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内之前,判断上述待铺设地砖是否在多个图像采集设备的视野范围内;第五控制单元用于在上述待铺设地砖未在上述视野范围内的情况下,控制上述机械臂移动,以将上述待铺设地砖移动至上述视野范围内。In order to lay the floor tiles more efficiently and accurately, in an embodiment of the present disclosure, the above-mentioned device further includes a judgment unit and a fifth control unit. The judgment unit is used to control the movement of the above-mentioned mechanical arm so that the above-mentioned floor tiles to be laid and adjacent Before the tile gap distance between the floor tiles that have been laid is within the first predetermined range, it is determined whether the floor tiles to be laid are within the field of view of multiple image capture devices; the fifth control unit is used to determine whether the floor tiles to be laid are not in the field of view. If it is within the range, the robot arm is controlled to move to move the floor tiles to be laid within the visual range.
本公开的第三控制单元可以通过任何可行的步骤来实现,本公开的一种实施例中,第三控制单元包括第二获取模块、第二确定模块以及第三控制模块,其中,第二获取模块用于获取上述待铺设地砖相对于X轴、Y轴以及Z旋转轴上的第二位置信息,同样地,第二位置信息包括待铺设地砖相对于X轴的位置信息、待铺设地砖相对于Y轴的位置信息以及待铺设地 砖相对于Z旋转轴的位置信息;第二确定模块用于根据上述第二位置信息确定上述机械臂在上述X轴上的X方向移动路径、上述机械臂在上述Y轴上的Y方向移动路径以及上述机械臂在上述Z旋转轴上的第一Z方向移动路径;第三控制模块用于根据上述X方向移动路径、上述Y方向移动路径以及上述Z方向移动路径控制上述机械臂的移动。The third control unit of the present disclosure can be implemented through any feasible steps. In an embodiment of the present disclosure, the third control unit includes a second acquisition module, a second determination module, and a third control module, wherein the second acquisition The module is used to obtain the second position information of the above-mentioned floor tiles to be laid relative to the X axis, Y axis and Z rotation axis. Similarly, the second position information includes the position information of the floor tiles to be laid relative to the X axis, and the floor tiles to be laid relative to the X axis. The position information of the Y axis and the position information of the floor tiles to be laid relative to the Z rotation axis; the second determining module is used to determine the X-direction movement path of the robot arm on the X axis and the robot arm in the above The Y-direction movement path on the Y axis and the first Z-direction movement path of the robot arm on the Z rotation axis; the third control module is used to follow the X-direction movement path, the Y-direction movement path, and the Z-direction movement path Control the movement of the aforementioned robotic arm.
为了进一步保证上述砖缝距离在上述第一预定范围内,本公开中的一种实施例中,第三控制单元还包括第四控制模块,用于在上述砖缝距离未在上述第一预定范围内的情况下,控第二获取模块、第二确定模块以及第三控制模块依次执行,直到上述砖缝距离在上述第一预定范围内。In order to further ensure that the distance between the bricks is within the first predetermined range, in an embodiment of the present disclosure, the third control unit further includes a fourth control module, configured to ensure that the distance between the bricks is not within the first predetermined range. In the case of internal, the second acquisition module, the second determination module, and the third control module are controlled to execute sequentially until the brick gap distance is within the first predetermined range.
本公开的第二位置信息可以通过任何可行的装置或者设备来获取,本领域技术人员可以根据实际情况选择合适的设备或者装置。本公开的一种具体的实施例中,上述第二获取模块还用于接收多个上述图像采集设备发送的上述第二位置信息。The second location information of the present disclosure can be obtained by any feasible device or device, and those skilled in the art can select a suitable device or device according to the actual situation. In a specific embodiment of the present disclosure, the above-mentioned second acquisition module is further configured to receive the above-mentioned second position information sent by a plurality of the above-mentioned image acquisition devices.
上述的“第四控制单元”可以通过任何可行的装置实现,本领域技术人员可以根据实际情况选择合适的步骤来实现该过程。本公开的一种实施例中,第四控制单元包括:第三获取模块、第三确定模块、判断模块以及第五控制模块,其中,第三获取模块用于获取上述待铺设地砖相对于Z轴的第三位置信息;第三确定模块用于根据上述第三位置信息确定上述机械臂在上述Z轴上的第二Z方向移动路径;判断模块用于判断上述待铺设地砖是否存在压砖现象,上述压砖现象为在铺设过程中部分上述待铺设地砖会接触地位于上述已经铺设的地砖的表面上;第五控制模块在不存在压砖现象的情况下,根据上述Z方向移动路径控制上述机械臂移动,从而完成地砖的铺设。该装置中在过程中,增加了压砖现象的检测,使得最终的铺设准确度更高。The above-mentioned "fourth control unit" can be implemented by any feasible device, and those skilled in the art can select appropriate steps to implement the process according to actual conditions. In an embodiment of the present disclosure, the fourth control unit includes: a third acquisition module, a third determination module, a judgment module, and a fifth control module, wherein the third acquisition module is used to acquire the above-mentioned floor tiles to be laid relative to the Z axis The third position information; the third determining module is used to determine the second Z-direction movement path of the robot arm on the Z-axis according to the third position information; the determining module is used to determine whether the floor tiles to be laid have a brick pressing phenomenon, The above-mentioned brick pressing phenomenon is that during the laying process, part of the above-mentioned floor tiles to be laid will be contacted and located on the surface of the above-mentioned already laid floor tiles; the fifth control module controls the above-mentioned machinery according to the above-mentioned Z-direction movement path when there is no brick pressing phenomenon. The arm moves to complete the laying of floor tiles. In the process of the device, the detection of the brick pressing phenomenon is added, which makes the final laying accuracy higher.
为了更加高效地判断按照移动路径移动,是否存储压砖现象,本公开的一种实施例中,判断模块还用于控制线激光传感器发出预定反向的激光;接收上述激光的反射光信号;根据上述反射光信号判断是否存在上述压砖现象。如图2所示,当不存在压砖现象时,反射光新信号包括三部分,当存在压砖现象时,反射光包括两部分。所以根据反射光信号的情况就可以判断是否存在压砖现象。In order to more efficiently determine whether to store the brick pressing phenomenon when moving according to the moving path, in an embodiment of the present disclosure, the determining module is also used to control the line laser sensor to emit laser light in a predetermined reverse direction; to receive the reflected light signal of the laser light; The reflected light signal judges whether there is the brick pressing phenomenon. As shown in Figure 2, when there is no brick pressing phenomenon, the reflected light new signal includes three parts, and when there is a brick pressing phenomenon, the reflected light includes two parts. Therefore, it can be judged whether there is a brick pressing phenomenon according to the reflected light signal.
为了进一步保证待铺设地砖准确地铺设在预定区域,本公开的一种实施例中,上述第三获取模块用于接收Z轴传感器组发送的上述第三位置信息,上述传感器组包括点激光传感器和PSD传感器。In order to further ensure that the floor tiles to be laid are accurately laid in the predetermined area, in an embodiment of the present disclosure, the third acquisition module is configured to receive the third position information sent by the Z-axis sensor group, and the sensor group includes a point laser sensor and PSD sensor.
实际上,第三获取模块包括第一接收子模块、第二接收子模块、第三接收子模块以及计算子模块,其中,第一接收子模块用于接收总距离D,总距离为全局标准地面和激光投线仪确定的参考平面之间的距离;第二接收子模块接收接收PSD传感器的第一距离D’,第一距离为PSD传感器与参考平面之间的距离;第三接收子模块用于接收点激光传感器的第二距离L,第二距离为点激光传感器与待铺设地砖之间的距离,其中,如图3所示,点激光传感器和PSD传感器位于同一平面(同一高度),所以,第二距离也是PSD传感器与待铺设地砖之间的距离;计算子模块用于至少根据总距离、第一距离以及第二距离计算第三位置信息,对于 图3中的结构来说,第三位置信息,即待铺设地砖与全局标准地面在Z轴上的距离=D–D’-L。当然,对于点激光传感器与PSD传感器不是位于同一平面的情况下,还需要根据点激光传感器和PSD传感器之间在Z轴上的距离计算第三位置信息。In fact, the third acquisition module includes a first receiving sub-module, a second receiving sub-module, a third receiving sub-module, and a calculation sub-module, wherein the first receiving sub-module is used to receive the total distance D, which is the global standard ground The distance between the PSD sensor and the reference plane determined by the laser line meter; the second receiving submodule receives the first distance D'of the PSD sensor, and the first distance is the distance between the PSD sensor and the reference plane; the third receiving submodule uses At the second distance L of the receiving point laser sensor, the second distance is the distance between the point laser sensor and the floor tiles to be laid. As shown in Figure 3, the point laser sensor and the PSD sensor are located on the same plane (the same height), so , The second distance is also the distance between the PSD sensor and the floor tiles to be laid; the calculation sub-module is used to calculate the third position information at least according to the total distance, the first distance and the second distance. For the structure in Figure 3, the third Position information, that is, the distance between the tile to be laid and the global standard ground on the Z axis = D-D'-L. Of course, when the point laser sensor and the PSD sensor are not located on the same plane, the third position information needs to be calculated according to the distance between the point laser sensor and the PSD sensor on the Z axis.
上述控制装置包括处理器和存储器,上述第一控制单元、第二控制单元、第三控制单元以及第四控制单元等均作为程序单元存储在存储器中,由处理器执行存储在存储器中的上述程序单元来实现相应的功能。The above-mentioned control device includes a processor and a memory. The above-mentioned first control unit, second control unit, third control unit, and fourth control unit are all stored in the memory as program units, and the above-mentioned program stored in the memory is executed by the processor. Unit to realize the corresponding function.
处理器中包含内核,由内核去存储器中调取相应的程序单元。内核可以设置一个或以上,通过调整内核参数来准确地铺设地砖的问题。The processor contains the kernel, which calls the corresponding program unit from the memory. The kernel can be set to one or more, by adjusting the kernel parameters to accurately lay the floor tiles.
存储器可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM),存储器包括至少一个存储芯片。The memory may include non-permanent memory in computer-readable media, random access memory (RAM) and/or non-volatile memory, such as read-only memory (ROM) or flash memory (flash RAM), and the memory includes at least one Memory chip.
本公开实施例提供了一种存储介质,其上存储有程序,该程序被处理器执行时实现上述控制方法。The embodiment of the present disclosure provides a storage medium on which a program is stored, and the program is executed by a processor to implement the above control method.
本公开实施例提供了一种处理器,上述处理器用于运行程序,其中,上述程序运行时执行上述控制方法。The embodiments of the present disclosure provide a processor, and the above-mentioned processor is used for running a program, wherein the above-mentioned control method is executed when the above-mentioned program is running.
本公开实施例提供了一种设备,设备包括处理器、存储器及存储在存储器上并可在处理器上运行的程序,处理器执行程序时实现至少以下步骤:The embodiments of the present disclosure provide a device that includes a processor, a memory, and a program stored on the memory and capable of running on the processor, and the processor implements at least the following steps when executing the program:
步骤S101,控制上述铺砖机器人抓取待铺设地砖;Step S101, controlling the above-mentioned tile laying robot to grab the floor tiles to be laid;
步骤S102,控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面对于料浆面平行,上述预定表面与上述待铺设地砖的厚度方向垂直;Step S102, controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
步骤S103,控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;Step S103, controlling the movement of the above-mentioned mechanical arm, so that the distance between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
步骤S104,控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在上述高度方向上的距离在第二预定范围内。In step S104, the robot arm is controlled to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
本文中的设备可以是服务器、PC、PAD、手机等。The devices in this article can be servers, PCs, PADs, mobile phones, etc.
本公开还提供了一种计算机程序产品,当在数据处理设备上执行时,适于执行初始化有至少如下方法步骤的程序:The present disclosure also provides a computer program product, which when executed on a data processing device, is suitable for executing a program that initializes at least the following method steps:
步骤S101,控制上述铺砖机器人抓取待铺设地砖;Step S101, controlling the above-mentioned tile laying robot to grab the floor tiles to be laid;
步骤S102,控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面对于料浆面平行,上述预定表面与上述待铺设地砖的厚度方向垂直;Step S102, controlling the rotation of the pitching mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
步骤S103,控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;Step S103, controlling the movement of the above-mentioned mechanical arm, so that the distance between the above-mentioned floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
步骤S104,控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在上述高度方向上的距离在第二预定范围内。In step S104, the robot arm is controlled to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
本领域内的技术人员应明白,本公开的实施例可提供为方法、系统、或计算机程序产品。因此,本公开可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本公开可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present disclosure can be provided as methods, systems, or computer program products. Therefore, the present disclosure may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present disclosure may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
本公开是参照根据本公开实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present disclosure is described with reference to flowcharts and/or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present disclosure. It should be understood that each process and/or block in the flowchart and/or block diagram, and the combination of processes and/or blocks in the flowchart and/or block diagram can be implemented by computer program instructions. These computer program instructions can be provided to the processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing equipment to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing equipment are generated It is a device that realizes the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions can also be stored in a computer-readable memory that can guide a computer or other programmable data processing equipment to work in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction device. The device implements the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded on a computer or other programmable data processing equipment, so that a series of operation steps are executed on the computer or other programmable equipment to produce computer-implemented processing, so as to execute on the computer or other programmable equipment. The instructions provide steps for implementing functions specified in a flow or multiple flows in the flowchart and/or a block or multiple blocks in the block diagram.
在一个典型的配置中,计算设备包括一个或多个处理器(CPU)、输入/输出接口、网络接口和内存。In a typical configuration, the computing device includes one or more processors (CPU), input/output interfaces, network interfaces, and memory.
存储器可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM)。存储器是计算机可读介质的示例。The memory may include non-permanent memory in a computer readable medium, random access memory (RAM) and/or non-volatile memory, such as read-only memory (ROM) or flash memory (flash RAM). The memory is an example of a computer-readable medium.
计算机可读介质包括永久性和非永久性、可移动和非可移动媒体可以由任何方法或技术来实现信息存储。信息可以是计算机可读指令、数据结构、程序的模块或其他数据。计算机的存储介质的例子包括,但不限于相变内存(PRAM)、静态随机存取存储器(SRAM)、动态随机存取存储器(DRAM)、其他类型的随机存取存储器(RAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、快闪记忆体或其他内存技术、只读光盘只读存储器(CD-ROM)、数字多功能光盘(DVD)或其他光学存储、磁盒式磁带,磁带磁磁盘存储或其他磁性存储设备或任何其他非传输介质,可用于存储可以被计算设备访问的信息。按照本文中的界定,计算机可读介质不包括暂存电脑可读媒体(transitory media),如调制的数据信号和载波。Computer-readable media include permanent and non-permanent, removable and non-removable media, and information storage can be realized by any method or technology. The information can be computer-readable instructions, data structures, program modules, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, CD-ROM, digital versatile disc (DVD) or other optical storage, Magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices or any other non-transmission media can be used to store information that can be accessed by computing devices. According to the definition in this article, computer-readable media does not include transitory media, such as modulated data signals and carrier waves.
本公开的另一种典型的实施方式中,提供了一种铺砖系统,该系统包括铺砖机器人,上述铺砖机器人包括工控机,上述工控机用于执行任一种方法。In another exemplary embodiment of the present disclosure, a tile laying system is provided. The system includes a tile laying robot. The tile laying robot includes an industrial computer, and the industrial computer is used to perform any method.
该铺砖系统由于包括上述的工控机,使得该系统的铺砖效率较高,且能够准确地铺设地砖。Because the tile laying system includes the above-mentioned industrial computer, the tile laying efficiency of the system is high, and the floor tiles can be laid accurately.
为了更加方便高效地调整待铺设地砖的位置,本公开的一种实施例中,如图5所示,上述铺砖机器人还包括:吸盘夹具10、倾角传感器20以及Z轴传感器组,吸盘夹具10包括主体和吸盘11,上述主体包括第一表面和第二表面,上述吸盘11位于上述第二表面上;倾角传感器20设置在上述第一表面上,上述倾角传感器20用于获取上述待铺设地砖相对于X旋转轴以及Y旋转轴的第一位置信息,第二表面上设置有吸盘,该吸盘用于吸待铺设的地砖;Z轴传感器组设置在上述第一表面上且与上述倾角传感器20间隔设置,上述Z轴传感器组包括多个Z轴传感器且用于获取上述待铺设地砖相对于Z轴的第三位置信息。In order to adjust the position of the floor tiles to be laid more conveniently and efficiently, in an embodiment of the present disclosure, as shown in FIG. 5, the above-mentioned tile laying robot further includes: a suction cup fixture 10, an inclination sensor 20, and a Z-axis sensor group, and a suction cup fixture 10 It includes a main body and a suction cup 11. The main body includes a first surface and a second surface. The suction cup 11 is located on the second surface. The inclination sensor 20 is arranged on the first surface. The inclination sensor 20 is used to obtain the relative position of the floor tiles to be laid. For the first position information of the X rotation axis and the Y rotation axis, a suction cup is arranged on the second surface, and the suction cup is used to suck the floor tiles to be laid; the Z axis sensor group is arranged on the first surface and is spaced apart from the inclination sensor 20 It is provided that the Z-axis sensor group includes a plurality of Z-axis sensors and is used to obtain third position information of the floor tiles to be laid relative to the Z-axis.
本公开的一种实施例中,上述Z轴传感器有两个,如图5所示,且分别为点激光传感器30和PSD传感器40,上述系统还包括激光投线仪50,上述激光投线仪50用于发出激光以为上述Z轴传感器组的测量提供参考平面。In an embodiment of the present disclosure, there are two Z-axis sensors, as shown in FIG. 5, and they are a point laser sensor 30 and a PSD sensor 40 respectively. The above system further includes a laser line meter 50. 50 is used to emit laser light to provide a reference plane for the measurement of the above-mentioned Z-axis sensor group.
本公开的另一种实施例中,如图6所示,机器人还包括本体60、固定框架70与多个图像采集设备80,固定框架70与上述本体60连接,上述吸盘夹具10位于上述固定框架70上;多个图像采集设备80设置在上述固定框架70上,上述图像采集设备80用于获取上述待铺设地砖相对于X轴、Y轴以及Z旋转轴上的第二位置信息。图7和图8示出了铺砖系统的立体结构示意图。In another embodiment of the present disclosure, as shown in FIG. 6, the robot further includes a main body 60, a fixed frame 70, and a plurality of image capture devices 80. The fixed frame 70 is connected to the main body 60, and the suction cup holder 10 is located in the fixed frame. 70; a plurality of image acquisition devices 80 are arranged on the fixed frame 70, the image acquisition device 80 is used to obtain the second position information of the floor tiles to be laid relative to the X axis, the Y axis, and the Z rotation axis. Figures 7 and 8 show a schematic diagram of the three-dimensional structure of the tile laying system.
为了更准确地调整待铺设地砖,如图5所示,本公开的一种实施例中,上述铺砖机器人还包括俯仰机构90和偏航调整机构100,俯仰机构90设置在上述第一表面上,上述俯仰机构90用于调整上述待铺设地砖的预定表面与上述料浆面之间的角度;偏航调整机构100设置在上述第一表面上,上述偏航调整机构100用于调整上述待铺设地砖的预定表面与上述料浆面之间的角度。In order to adjust the floor tiles to be laid more accurately, as shown in FIG. 5, in an embodiment of the present disclosure, the above-mentioned tile-laying robot further includes a pitch mechanism 90 and a yaw adjustment mechanism 100, and the pitch mechanism 90 is arranged on the above-mentioned first surface. The pitch mechanism 90 is used to adjust the angle between the predetermined surface of the floor tiles to be laid and the slurry surface; the yaw adjustment mechanism 100 is provided on the first surface, and the yaw adjustment mechanism 100 is used to adjust the The angle between the predetermined surface of the floor tile and the aforementioned slurry surface.
另外,图5中的吸盘夹具还包括振平结构110和弹簧结构120,振平结构110位于上述第二表面上,该振平结构110用于在铺砖时振捣砖将其压实;弹簧结构120穿过上述主体与上述振平结构相接,用于在上述振平结构振动时,减少上述振平结构对机械臂和上述主体的振动。In addition, the suction cup fixture in FIG. 5 also includes a vibrating flat structure 110 and a spring structure 120. The vibrating flat structure 110 is located on the above-mentioned second surface. The vibrating flat structure 110 is used to vibrate the brick to compact it when laying bricks; The structure 120 passes through the main body and is connected to the vibrating structure, and is used to reduce the vibration of the vibrating structure to the robot arm and the main body when the vibrating structure vibrates.
在一种可选的实施例中,在吸盘夹具抓取地砖下移的过程中,持续检测地砖与铺砖面的距离,该铺砖面可以是料浆面。上述预设距离可以为10mm,当地砖与铺砖面的距离小于等于10mm时,开始控制振平结构起振并继续控制地砖下移,边振捣边把砖压倒砂浆上,在振捣的时候会提高砂浆的流水性,从而降低产生空鼓的机率。In an optional embodiment, the distance between the floor tile and the tile surface is continuously detected during the process of the suction cup clamp grabbing the floor tile and moving downward, and the tile surface may be a slurry surface. The above-mentioned preset distance can be 10mm. When the distance between the local brick and the paving surface is less than or equal to 10mm, start to control the vibration leveling structure and continue to control the movement of the floor tiles. While vibrating, press the bricks onto the mortar. When vibrating Will improve the fluidity of the mortar, thereby reducing the probability of hollowing.
具体的,吸盘夹具可以包括多个振平结构,例如,可以在主体第二表面的四角处设置四个振平结构。为了减少振平结构震动时对机械臂和吸盘夹具的影响,上述方案设置弹簧结构对振平结构的振动进行减震。Specifically, the suction cup clamp may include a plurality of vibrating structures, for example, four vibrating structures may be provided at the four corners of the second surface of the main body. In order to reduce the impact of the vibration of the vibrating structure on the mechanical arm and the suction cup fixture, the above solution is provided with a spring structure to absorb the vibration of the vibrating structure.
在一种可选的实施例中,一个振平结构可以通过一个弹簧结构连接在吸盘夹具主体上,也可以通过多个弹簧结构连接在吸盘夹具主体上,具体可以根据振平结构与地砖的接触面的大小来确定。In an alternative embodiment, a vibration leveling structure can be connected to the main body of the suction cup fixture through a spring structure, or can be connected to the main body of the suction cup fixture through a plurality of spring structures, which can be specifically based on the contact between the vibration leveling structure and the floor tiles The size of the surface is determined.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the terms "include", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, product or equipment including a series of elements not only includes those elements, but also includes Other elements that are not explicitly listed, or include elements inherent to this process, method, commodity, or equipment. If there are no more restrictions, the element defined by the sentence "including a..." does not exclude the existence of other identical elements in the process, method, commodity or equipment that includes the element.
本领域技术人员应明白,本公开的实施例可提供为方法、系统或计算机程序产品。因此,本公开可采用完全硬件实施例、完全软件实施例或结合软件和硬件方面的实施例的形式。而且,本公开可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present disclosure may be provided as methods, systems, or computer program products. Therefore, the present disclosure may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present disclosure may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
从以上的描述中,可以看出,本公开上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present disclosure achieve the following technical effects:
1)、本公开的控制方法中,首先,控制铺砖机器人抓取待铺设地砖;然后,控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行;接着,控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;最后,控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在上述高度方向上的距离在第二预定范围内。通过上述的步骤,铺砖机器人可以自动实现快速地铺设地砖,提高了铺砖的施工效率,且通过控制提高了铺砖的精准性。1). In the control method of the present disclosure, first, the tile-laying robot is controlled to grab the floor tiles to be laid; then, the pitch mechanism and the yaw adjustment mechanism are controlled to rotate so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface ; Next, control the movement of the robot arm so that the distance between the tile gap between the floor tiles to be laid and the adjacent floor tiles that have been laid is within a first predetermined range; finally, the robot arm is controlled to move in the height direction to make The distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range. Through the above steps, the tile-laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of tile-laying, and improves the accuracy of tile-laying through control.
2)、本公开的控制装置中,第一控制单元控制铺砖机器人抓取待铺设地砖;第二控制单元控制上述俯仰机构和上述偏航调整机构转动,使得上述待铺设地砖的预定表面相对于料浆面平行;第三控制单元控制上述机械臂移动,以使得上述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;第四控制单元控制上述机械臂在高度方向上移动,以使得上述待铺设地砖与上述料浆面在上述高度方向上的距离在第二预定范围内。通过上述的控制单元,铺砖机器人可以自动实现快速地铺设地砖,提高了铺砖的施工效率,且通过控制提高了铺砖的精准性。2) In the control device of the present disclosure, the first control unit controls the tile-laying robot to grab the floor tiles to be laid; the second control unit controls the rotation of the above-mentioned pitch mechanism and the above-mentioned yaw adjustment mechanism, so that the predetermined surface of the above-mentioned floor tiles to be laid is relative to The slurry surface is parallel; the third control unit controls the movement of the robot arm so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range; the fourth control unit controls the robot arm Move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range. Through the above-mentioned control unit, the tile laying robot can automatically lay the floor tiles quickly, which improves the construction efficiency of the tile laying, and improves the accuracy of the tile laying through control.
3)、本公开的铺砖系统由于包括上述的工控机,使得该系统的铺砖效率较高,且能够准确地铺设地砖。3) Since the tile laying system of the present disclosure includes the above-mentioned industrial computer, the tile laying efficiency of the system is high, and the floor tiles can be laid accurately.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The foregoing descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims (20)

  1. 一种控制方法,其特征在于,用于至少控制铺砖机器人铺设地砖,所述铺砖机器人包括俯仰机构、偏航调整机构以及机械臂,所述方法包括:A control method, characterized in that it is used to control at least a tile-laying robot to lay floor tiles, the tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism and a mechanical arm, and the method includes:
    控制所述铺砖机器人抓取待铺设地砖;Controlling the tile laying robot to grab the floor tiles to be laid;
    控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行,所述预定表面与所述待铺设地砖的厚度方向垂直;Controlling the rotation of the pitching mechanism and the yaw adjusting mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is perpendicular to the thickness direction of the floor tile to be laid;
    控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;Controlling the movement of the mechanical arm so that the distance between the tile gaps between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
    控制所述机械臂在高度方向上移动,以使得所述待铺设地砖与所述料浆面在所述高度方向上的距离在第二预定范围内。The robot arm is controlled to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range.
  2. 根据权利要求1所述的方法,其特征在于,控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行,包括:The method according to claim 1, wherein controlling the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, comprising:
    步骤A1,获取所述待铺设地砖相对于X旋转轴以及Y旋转轴的第一位置信息;Step A1, acquiring first position information of the floor tiles to be laid relative to the X rotation axis and the Y rotation axis;
    步骤A2,根据所述第一位置信息确定所述俯仰机构的俯仰角度以及所述偏航调整机构的偏航角度;Step A2, determining the pitch angle of the pitch mechanism and the yaw angle of the yaw adjustment mechanism according to the first position information;
    步骤A3,根据所述俯仰角度控制所述俯仰机构转动,根据所述偏航角度控制所述偏航调整机构转动。Step A3, controlling the rotation of the pitch mechanism according to the pitch angle, and controlling the rotation of the yaw adjustment mechanism according to the yaw angle.
  3. 根据权利要求2所述的方法,其特征在于,在所述步骤A3之后,且在所述预定表面未平行于所述料浆面的情况下,所述控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行,还包括:The method according to claim 2, characterized in that, after the step A3, and in the case that the predetermined surface is not parallel to the slurry surface, the control of the pitch mechanism and the yaw The adjustment mechanism rotates so that the predetermined surface of the floor tiles to be laid is parallel to the slurry surface, and further includes:
    依次重复所述步骤A1至所述步骤A3,直到所述待铺设地砖的预定表面相对于所述料浆面平行。Repeat step A1 to step A3 in sequence until the predetermined surface of the floor tile to be laid is parallel to the slurry surface.
  4. 根据权利要求2或3所述的方法,其特征在于,所述步骤A1包括:The method according to claim 2 or 3, wherein the step A1 comprises:
    接收倾角传感器发送的所述第一位置信息。Receiving the first position information sent by the inclination sensor.
  5. 根据权利要求1所述的方法,其特征在于,在控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内之前,所述方法还包括:The method according to claim 1, characterized in that, before controlling the movement of the mechanical arm so that the distance between the tile gap between the floor tile to be laid and the adjacent floor tile already laid is within a first predetermined range, The method also includes:
    判断所述待铺设地砖是否在多个图像采集设备的视野范围内;Judging whether the floor tiles to be laid are within the field of view of multiple image acquisition devices;
    在所述待铺设地砖未在所述视野范围内的情况下,控制所述机械臂移动,以将所述待铺设地砖移动至所述视野范围内。In the case that the floor tiles to be laid are not in the visual field, the robot arm is controlled to move to move the floor tiles to be laid in the visual field.
  6. 根据权利要求5所述的方法,其特征在于,控制所述机械臂移动,以使得所述待铺设地 砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内,包括:The method according to claim 5, wherein controlling the movement of the mechanical arm so that the distance between the tile gap between the floor tile to be laid and the adjacent floor tile that has already been laid is within a first predetermined range, comprising:
    步骤C1,获取所述待铺设地砖相对于X轴、Y轴以及Z旋转轴上的第二位置信息;Step C1, acquiring second position information of the floor tiles to be laid relative to the X axis, Y axis, and Z rotation axis;
    步骤C2,根据所述第二位置信息确定所述机械臂在所述X轴上的X方向移动路径、所述机械臂在所述Y轴上的Y方向移动路径以及所述机械臂在所述Z旋转轴上的第一Z方向移动路径;Step C2: Determine the X-direction movement path of the robotic arm on the X axis, the Y-direction movement path of the robotic arm on the Y axis, and the movement path of the robotic arm on the Y axis according to the second position information. The first Z direction movement path on the Z rotation axis;
    步骤C3,根据所述X方向移动路径、所述Y方向移动路径以及所述Z方向移动路径控制所述机械臂的移动。Step C3, controlling the movement of the mechanical arm according to the X-direction movement path, the Y-direction movement path, and the Z-direction movement path.
  7. 根据权利要求6所述的方法,其特征在于,在所述步骤C3之后,在所述砖缝距离未在所述第一预定范围内的情况下,控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内,还包括:The method according to claim 6, characterized in that, after the step C3, if the distance between the tiles is not within the first predetermined range, the robot arm is controlled to move so that the The brick gap distance between the floor tiles to be laid and the adjacent floor tiles already laid is within the first predetermined range, and further includes:
    依次重复所述步骤C1至所述步骤C3,直到所述砖缝距离在所述第一预定范围内。Repeat the step C1 to the step C3 in sequence until the gap between the bricks is within the first predetermined range.
  8. 根据权利要求6或7所述的方法,其特征在于,所述步骤C1包括:The method according to claim 6 or 7, wherein the step C1 comprises:
    接收多个所述图像采集设备发送的所述第二位置信息。Receiving the second location information sent by a plurality of the image acquisition devices.
  9. 根据权利要求1所述的方法,其特征在于,控制所述机械臂在高度方向上移动,以使得所述待铺设地砖与所述料浆面在高度方向上的距离在第二预定范围内,包括:The method according to claim 1, wherein controlling the mechanical arm to move in the height direction so that the distance between the floor tiles to be laid and the slurry surface in the height direction is within a second predetermined range, include:
    步骤D1,获取所述待铺设地砖相对于Z轴的第三位置信息;Step D1, obtaining third position information of the floor tiles to be laid relative to the Z axis;
    步骤D2,根据所述第三位置信息确定所述机械臂在所述Z轴上的第二Z方向移动路径;Step D2, determining a second Z-direction movement path of the robotic arm on the Z axis according to the third position information;
    步骤D3,判断所述待铺设地砖是否存在压砖现象,所述压砖现象为在铺设过程中部分所述待铺设地砖会接触地位于所述已经铺设的地砖的表面上;Step D3, judging whether there is a brick pressing phenomenon in the floor tiles to be laid, and the brick pressing phenomenon is that part of the floor tiles to be laid will touch the surface of the floor tiles already laid during the laying process;
    步骤D4,在不存在压砖现象的情况下,根据所述Z方向移动路径控制所述机械臂移动。Step D4, under the condition that there is no brick pressing phenomenon, control the movement of the mechanical arm according to the movement path in the Z direction.
  10. 根据权利要求9所述的方法,其特征在于,所述步骤D3包括:The method according to claim 9, wherein the step D3 comprises:
    控制线激光传感器发出预定反向的激光;The control line laser sensor emits a predetermined reverse laser;
    接收所述激光的反射光信号;Receiving the reflected light signal of the laser;
    根据所述反射光信号判断是否存在所述压砖现象。Determine whether the brick pressing phenomenon exists according to the reflected light signal.
  11. 根据权利要求9所述的方法,其特征在于,在存在所述压砖现象的情况下,所述方法还包括:The method according to claim 9, characterized in that, in the presence of the brick pressing phenomenon, the method further comprises:
    控制所述机械臂移动,直到不存在所述压砖现象。Control the movement of the mechanical arm until the brick pressing phenomenon does not exist.
  12. 根据权利要求9或10所述的方法,其特征在于,所述步骤D1包括:The method according to claim 9 or 10, wherein the step D1 comprises:
    接收Z轴传感器组发送的所述第三位置信息,所述传感器组包括点激光传感器和PSD传感器。Receiving the third position information sent by a Z-axis sensor group, the sensor group including a point laser sensor and a PSD sensor.
  13. 根据权利要求1至12所述的方法,其特征在于,所述料浆面为砂浆面。The method according to claims 1 to 12, wherein the slurry surface is a mortar surface.
  14. 一种控制装置,其特征在于,用于至少控制铺砖机器人铺设地砖,所述铺砖机器人包括俯仰机构、偏航调整机构以及机械臂,所述装置包括:A control device, characterized in that it is used to control at least a tile-laying robot to lay floor tiles. The tile-laying robot includes a pitch mechanism, a yaw adjustment mechanism, and a mechanical arm. The device includes:
    第一控制单元,用于控制所述铺砖机器人抓取待铺设地砖;The first control unit is used to control the tile laying robot to grab the floor tiles to be laid;
    第二控制单元,用于控制所述俯仰机构和所述偏航调整机构转动,使得所述待铺设地砖的预定表面相对于料浆面平行,所述预定表面与所述待铺设地砖的厚度方向垂直;The second control unit is used to control the rotation of the pitch mechanism and the yaw adjustment mechanism so that the predetermined surface of the floor tile to be laid is parallel to the slurry surface, and the predetermined surface is parallel to the thickness direction of the floor tile to be laid vertical;
    第三控制单元,用于控制所述机械臂移动,以使得所述待铺设地砖与相邻的已经铺设的地砖之间的砖缝距离在第一预定范围内;The third control unit is configured to control the movement of the mechanical arm so that the distance between the tile joints between the floor tiles to be laid and the adjacent floor tiles already laid is within a first predetermined range;
    第四控制单元,用于控制所述机械臂在高度方向上移动,以使得所述待铺设地砖与所述料浆面在高度方向上的距离在第二预定范围内。The fourth control unit is used to control the mechanical arm to move in the height direction so that the distance between the floor tile to be laid and the slurry surface in the height direction is within a second predetermined range.
  15. 根据权利要求14所述的控制装置,其特征在于,所述料浆面为砂浆面。The control device according to claim 14, wherein the slurry surface is a mortar surface.
  16. 一种铺砖系统,其特征在于,包括铺砖机器人,所述铺砖机器人包括工控机,所述工控机用于执行权利要求1至13中的任一项所述的控制方法。A tiling system, characterized by comprising a tiling robot, the tiling robot comprising an industrial computer, and the industrial computer is configured to execute the control method according to any one of claims 1 to 13.
  17. 根据权利要求16所述的系统,其特征在于,所述铺砖机器人还包括:The system according to claim 16, wherein the tile laying robot further comprises:
    吸盘夹具,包括主体和吸盘,所述主体包括第一表面和第二表面,所述吸盘位于所述第二表面上;A suction cup clamp, comprising a main body and a suction cup, the main body including a first surface and a second surface, and the suction cup is located on the second surface;
    倾角传感器,设置在所述第一表面上,所述倾角传感器用于获取所述待铺设地砖相对于X旋转轴以及Y旋转轴的第一位置信息;An inclination sensor arranged on the first surface, and the inclination sensor is used to obtain first position information of the floor tiles to be laid relative to the X rotation axis and the Y rotation axis;
    Z轴传感器组,设置在所述第一表面上且与所述倾角传感器间隔设置,所述Z轴传感器组包括多个Z轴传感器且用于获取所述待铺设地砖相对于Z轴的第三位置信息。The Z-axis sensor group is arranged on the first surface and spaced apart from the inclination sensor. The Z-axis sensor group includes a plurality of Z-axis sensors and is used to obtain the third position of the floor tile to be laid relative to the Z-axis. location information.
  18. 根据权利要求17所述的系统,其特征在于,所述Z轴传感器有两个,且分别为点激光传感器和PSD传感器,所述系统还包括激光投线仪,所述激光投线仪用于发出激光以为所述Z轴传感器组的测量提供参考平面。The system according to claim 17, characterized in that there are two Z-axis sensors, and they are a point laser sensor and a PSD sensor respectively, and the system further comprises a laser line-casting instrument, and the laser line-casting instrument is used for A laser is emitted to provide a reference plane for the measurement of the Z-axis sensor group.
  19. 根据权利要求16所述的系统,其特征在于,所述铺砖机器人还包括:The system according to claim 16, wherein the tile laying robot further comprises:
    本体;Ontology
    固定框架,与所述本体连接;A fixed frame, connected with the body;
    多个图像采集设备,设置在所述固定框架上,所述图像采集设备用于获取所述待铺 设地砖相对于X轴、Y轴以及Z旋转轴上的第二位置信息。A plurality of image acquisition devices are arranged on the fixed frame, and the image acquisition devices are used to acquire the second position information of the floor tiles to be laid relative to the X axis, the Y axis and the Z rotation axis.
  20. 根据权利要求17所述的系统,其特征在于,所述铺砖机器人还包括:The system of claim 17, wherein the tile laying robot further comprises:
    俯仰机构,设置在所述第一表面上,所述俯仰机构用于调整所述待铺设地砖的预定表面与所述料浆面之间的角度;A pitching mechanism arranged on the first surface, and the pitching mechanism is used to adjust the angle between the predetermined surface of the floor tiles to be laid and the slurry surface;
    偏航调整机构,设置在所述第一表面上,所述偏航调整机构用于调整所述待铺设地砖的预定表面与所述料浆面之间的角度。A yaw adjustment mechanism is arranged on the first surface, and the yaw adjustment mechanism is used to adjust the angle between the predetermined surface of the floor tile to be laid and the slurry surface.
PCT/CN2020/104683 2019-07-25 2020-07-25 Control method, device, and tile laying system WO2021013261A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201910678371.8 2019-07-25
CN201910678476.3A CN112276934B (en) 2019-07-25 2019-07-25 Control method, control device, tile paving system, storage medium and processor
CN201910678476.3 2019-07-25
CN201910678371.8A CN110386455A (en) 2019-07-25 2019-07-25 Sucker clamp and its control method

Publications (1)

Publication Number Publication Date
WO2021013261A1 true WO2021013261A1 (en) 2021-01-28

Family

ID=74192843

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/104683 WO2021013261A1 (en) 2019-07-25 2020-07-25 Control method, device, and tile laying system

Country Status (1)

Country Link
WO (1) WO2021013261A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5459938A (en) * 1994-05-05 1995-10-24 Knight; William F. Guide for brick laying
CN102277955A (en) * 2011-05-13 2011-12-14 王怀成 Intelligent brick paving machine
CN208329537U (en) * 2018-03-27 2019-01-04 李向前 Movable floor installs power assistant arm
CN109227565A (en) * 2018-10-23 2019-01-18 广东博智林机器人有限公司 A kind of both arms ground tile paving robot system having all-around mobile function

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5459938A (en) * 1994-05-05 1995-10-24 Knight; William F. Guide for brick laying
CN102277955A (en) * 2011-05-13 2011-12-14 王怀成 Intelligent brick paving machine
CN208329537U (en) * 2018-03-27 2019-01-04 李向前 Movable floor installs power assistant arm
CN109227565A (en) * 2018-10-23 2019-01-18 广东博智林机器人有限公司 A kind of both arms ground tile paving robot system having all-around mobile function

Similar Documents

Publication Publication Date Title
CN105487555A (en) Hovering positioning method and hovering positioning device of unmanned aerial vehicle
US11253991B1 (en) Optimization of observer robot locations
CN108917604A (en) A kind of normal direction measuring device and its scaling method
US10302425B2 (en) Measurement system and method for measuring an angle
CN103727876A (en) Strip width and center measurement system and method based on parallel laser rays
CN106331666B (en) Projection terminal trapezoidal correction method and device and projection terminal
CN112276934B (en) Control method, control device, tile paving system, storage medium and processor
JP2014050936A (en) Handling system, handling method, and program
CN111596260B (en) Method and system for robot to autonomously position charging pile and computer storage medium
KR20230175319A (en) Method, system and computer storage media for V-shaped notch center positioning of wafer
CN106813600A (en) A kind of contactless discontinuous plane measurement of planeness system and method
WO2021013261A1 (en) Control method, device, and tile laying system
TWI567365B (en) Self-adjusting groove focusing and leveling device and method thereof
KR20160111512A (en) Systems and methods for generating backside substrate texture maps for determining adjustments for front side patterning
TWI568989B (en) Full-range image detecting system and method thereof
US11621187B2 (en) Systems and methods for controlling substrate approach toward a target horizontal plane
CN105043341B (en) The measuring method and device of unmanned plane distance away the ground
CN107544213B (en) Litho machine dynamic leveling focus adjustment method
CN101334279B (en) Digital cameras operating platform for geological mapping
JPS6394139A (en) Automatic focusing system by height correction
CN113062598B (en) Cantilever crane rotary vibration control system, method, medium and engineering machinery
JP7250641B2 (en) Alignment device and semiconductor device manufacturing method
CN111501500A (en) Device and method for detecting microscopic structure of asphalt pavement
JP5990935B2 (en) Position detection system, position detection apparatus, position detection method, and program
CN112444231B (en) Detection method, device, structure, storage medium and processor

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20843513

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20843513

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 20843513

Country of ref document: EP

Kind code of ref document: A1