WO2021010169A1 - Method for inverting lining material - Google Patents

Method for inverting lining material Download PDF

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Publication number
WO2021010169A1
WO2021010169A1 PCT/JP2020/025898 JP2020025898W WO2021010169A1 WO 2021010169 A1 WO2021010169 A1 WO 2021010169A1 JP 2020025898 W JP2020025898 W JP 2020025898W WO 2021010169 A1 WO2021010169 A1 WO 2021010169A1
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WO
WIPO (PCT)
Prior art keywords
lining material
liquid
reversing
pressure
container
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Application number
PCT/JP2020/025898
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French (fr)
Japanese (ja)
Inventor
達人 高嶋
Original Assignee
株式会社湘南合成樹脂製作所
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Application filed by 株式会社湘南合成樹脂製作所 filed Critical 株式会社湘南合成樹脂製作所
Priority to JP2021532774A priority Critical patent/JPWO2021010169A1/ja
Publication of WO2021010169A1 publication Critical patent/WO2021010169A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/26Lining or sheathing of internal surfaces
    • B29C63/34Lining or sheathing of internal surfaces using tubular layers or sheathings
    • B29C63/36Lining or sheathing of internal surfaces using tubular layers or sheathings being turned inside out
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water

Definitions

  • the present invention relates to a method in which one end of a tubular lining material is attached to a reversing nozzle provided in an airtight reversing container to form a reversing pressure in the reversing container to invert the lining material into an existing pipe.
  • a lining material reversing device When the lining material is inverted and inserted into the existing pipe, a lining material reversing device is used.
  • the lining material is wound into a roll and stored in a closed storage container, one end of the lining material is folded back and attached to an inversion nozzle, and compressed air is supplied to the storage container to invert the lining material. The configuration is described.
  • Patent Document 2 after installing a tower with a reversing nozzle mounted on a manhole, a lining material is attached to the reversing nozzle, water is injected into the pipe lining material from an injection hose, and the lining material is placed in the existing pipe by water pressure.
  • the configuration for reverse insertion is described.
  • Patent Document 3 after drawing a lining material of a certain length into a chamber provided with a reversing nozzle and a lining material inlet and outlet, the inlet is closed, the outlet is opened, and compressed air is introduced into the chamber.
  • the configuration is described in which the lining material is inverted by feeding it into the air.
  • the outlet is sealed, the inlet is opened, and a new lining material of a certain length is drawn into the chamber, and the above-mentioned operation is performed.
  • the lining material is continuously inverted and inserted into the existing pipe.
  • the lining material can be inverted without being limited by the length by alternately repeating drawing and inversion of the lining material.
  • Patent Document 1 when the lining material is inverted by air pressure, a large air compressor is required to increase the inversion pressure, and the larger the air pressure, the stronger the inversion container. It is necessary to improve the airtightness.
  • Patent Document 2 when the reing material is inverted using water pressure, it is necessary to increase the head in order to increase the water pressure, and it is necessary to assemble a tall tower at the site. , There is a problem.
  • the present invention has been made to solve such a problem, and provides a method for reversing a lining material that can be effectively reversed by a compressed gas even if the total length of the lining material to be reversed becomes long.
  • the task is to do.
  • the present invention A method in which one end of a tubular lining material is attached to a reversing nozzle provided in an airtight reversing container to form a reversing pressure in the reversing container to invert the lining material into an existing pipe.
  • the hydraulic pressure reversal is performed in addition to the pneumatic reversal, so that the enclosed space required for the pneumatic reversal is reduced, and even if the lining material has a long overall length, the lining material can be effectively used with a small air compressor. Can be inverted. Further, even when the lining material having a long overall length is inverted, the inversion is performed while supplying the liquid, so that the resistance in the pipe of the lining material can be reduced. Further, after the inversion is completed, the liquid in the lining material can be used for heating and curing the lining material, so that the curing time of the lining material can be shortened.
  • the present invention is suitable for reversing the lining material used when rehabilitating an existing pipe buried in the ground such as a sewer pipe, a water pipe, and a communication cable pipe.
  • FIGS. 1 to 3 show a lining material reversing device including a reversing container 1 for reversing the lining material.
  • the reversing container 1 is a metal pressure-resistant container and includes a hollow cylindrical portion 10.
  • a reversing nozzle 12 is attached to the upper part of the reversing container 1 via a side pipe 11.
  • the reversing nozzle 12 is attached by airtightly connecting the flange 12a of the reversing nozzle 12 and the flange 11a of the side pipe 11 by fixing means of a plurality of bolts and nuts (both not shown).
  • the small circles drawn on the flanges or disks in each figure indicate the holes through which the bolts pass.
  • bolting or bolting is the process of airtightly connecting and fixing the two members with bolt and nut fixing means.
  • a packing member may be interposed to ensure an airtight connection. Since the two bolted members are separated by removing the bolts and nuts, it also means that the two members are detachably and airtightly connected.
  • the side pipe 13 extends in the opposite direction to the side pipe 11, and the disk 14 is bolted to the flange 13a.
  • the disk 14 has a gas supply port 15 for supplying gas supplied from a compressed gas source described later, a hot water supply port 16 for supplying hot water for curing the lining material after the inversion work is completed, and hot water being discharged.
  • a hot water discharge port 17 is attached.
  • a liquid supply port 18 for supplying an incompressible liquid, which will be described later, into the reversing container 1 is attached.
  • a disk-shaped cover 21 provided with a mounting pipe 20 is bolted to the flange 10a of the cylindrical portion 10 on the upper part of the reversing container 1, and the disk 22 is bolted to the flange 20a of the mounting pipe 20.
  • an opening 2 is provided in which a lining material can be inserted and an opening through which the lining material contacts and passes is provided.
  • the opening 2 has, for example, an opening member 30 made of MC nylon having good slippage or a metal (for example, stainless steel) polished to have good slippage.
  • the opening member 30 is formed with a slit-shaped opening 31 extending in the horizontal direction having a width and a height corresponding to the cross-sectional shape of the flattened lining material 60.
  • the lining material 60 is a lining material obtained by impregnating a resin absorbent material 60a made of a tubular flexible non-woven fabric with a curable resin and coating the outer surface with an airtight plastic film 60b. is there.
  • a plastic fiber, a glass fiber, or the like is used as the material of the non-woven fabric
  • the curable resin is a thermosetting resin such as an unsaturated polyester resin or an epoxy resin, or a thermosetting resin, or a thermosetting resin and a photocurable resin.
  • a resin mixed with a resin is used.
  • the resin absorbent 60a may be formed in multiple layers instead of one layer.
  • the end of the lining material 60 forms an airtightly sealed sealing portion 60c.
  • a shower hose 63 is attached to the sealing portion 60c via a connector 62.
  • the shower hose 63 has a large number of ejection holes, and is guided into the existing pipe as the lining material 60 is inverted, and the lining material 60 in the existing pipe is cured by the hot water shower ejected from the ejection holes.
  • the width of the opening 31 of the opening member 30 is the same as or slightly larger than the width when the lining material 60 is flattened, and the height of the opening 31 is the thickness of the flattened lining material. It is set to be almost the same as or slightly larger than. As a result, the lining material 60 can smoothly pass through the opening 31. At this time, an unavoidable gap is created between the opening 31 and the lining material 60 passing through the opening 31.
  • the reversing container 1 is filled with an incompressible liquid, for example, water, so that when a high pressure is applied to the liquid, the reversing container 1 passes through this gap or a portion where the liquid is not sufficiently in contact with the liquid.
  • the opening 31 is shaped so that the flow path area of the liquid flowing through the gap is as small as possible, that is, the flow path resistance is increased.
  • the opening member 30 has a function of smoothly passing the lining material and a sealing function of preventing the liquid from leaking through the opening 31, and can also be called a sealing member.
  • the number of opening members may be one, but in order to improve the sealing property and to prevent the lining material 60 from meandering, the opening 31 having the same shape as the opening 31 is placed on the reversing container 1 side adjacent to the opening member 30.
  • An opening member 30'with a' is provided. The opening members 30 and 30'are aligned so that the openings 31 and 31'are aligned and the lining material passes through, and are bolted to the mounting plate 32.
  • the sealing portion 60c of the lining material 60, the connecting tool 62, and the shower hose 63 are all small in thickness, they can pass through the openings 31, 31'of the opening members 30, 30'.
  • the mounting plate 32 of the opening 2 is bolted to the flange 33a of the rectangular conduit 33 extending into the reversing container 1, and the lining material 60 passes through the opening members 30, 30'and the conduit 33 into the reversing container 1. Be guided.
  • a guide roller 25 which is bearing by a bearing 24 and freely rotates is provided inside the reversing container 1, and a guide roller 27 which is supported by a bearing 26 and freely rotates below the guide roller 25. Is provided.
  • the lining material 60 passing through the openings 31 and 31' is guided by the guide rollers 27 and 25, one end 60d thereof is folded back, and the band 61 airtightly attaches the lining material 60 to the reversing nozzle 12 (FIG. 3).
  • the reversing container 1 is arranged in a liquid tank 41 that stores an incompressible liquid 40, for example, water or hydraulic oil used for flood control equipment, in a vertically standing state.
  • a guide roller 43 bearing by a bearing 42 is provided in the liquid tank 41, and the lining material 60 is introduced into the liquid tank 41 and then guided by the guide roller 43 in the direction of the opening 2 of the reversing container 1. Be taken.
  • a liquid discharge port 44 for discharging the liquid 40 in the liquid tank to the outside is attached to the lower portion of the liquid tank 41.
  • a fluid device for supplying the liquid 40 into the reversing container 1 is arranged outside the liquid tank 41.
  • a pressure pump 50 is used as the fluid device.
  • the discharge port of the pressure feed pump 50 is connected to the liquid supply port 18 of the reversing container 1 via the pipe 51 and the flow rate adjusting valve 52, and the suction port is connected to the liquid discharge port 44 of the liquid tank 41 via the pipe 53 and the joint 54.
  • the pressure feed pump 50 pumps the liquid 40 in the liquid tank 41 through the liquid discharge port 44 and the pipe 53, and from the discharge port via the pipe 51, the flow rate adjusting valve 52, and the liquid supply port 18.
  • the liquid is supplied into the reversing container 1.
  • a compressed gas source for supplying compressed gas for example, compressed air, compressed carbon dioxide, or the like is arranged in the vicinity of the liquid tank 41.
  • compressed air for example, compressed air, compressed carbon dioxide, or the like
  • the air compressor 56 supplies compressed air to the upper part of the liquid 40 in the reversing container 1 via the pipe 57, the flow rate adjusting valve 58, and the gas supply port 15.
  • a barometer 59 is attached to the upper part of the gas supply port 15 to measure the atmospheric pressure of the supplied compressed air.
  • FIG. 5 shows a liquid level gauge 45 in the shape of a pipe 45a made of, for example, a transparent acrylic resin.
  • One end of the pipe 45a is airtightly attached to the upper part of the reversing container 1 and the other end to the lower part thereof so as to communicate with the inside of the reversing container 1.
  • a float 45b to which a magnet is attached is provided in the pipe 45a, and a magnetic sensor 45c is attached to the outside of the pipe 45a.
  • the reversing container 1 is filled with the liquid 40 up to a predetermined level 40a exceeding the openings 31 and 31'.
  • compressed air is supplied to the upper part of the liquid 40 of the reversing container 1, and the air pressure generated by the compressed air acts on the liquid 40 so that the liquid 40 has a gap between the opening of the opening 2 and the lining material 60. It flows out from the reversing container 1 to the liquid tank 41 through the liquid tank 41.
  • the pump 50 is driven via the drive circuit 65 to maintain the liquid 40 at the level 40a.
  • the liquid tank 41 has a structure that allows the liquid 40 at the same level as or lower than that level to be stored in the liquid tank 41 when the liquid 40 in the reversing container 1 is maintained at a predetermined level. ing.
  • the reversing container 1, the liquid tank 41, the pressure pump 50, the air compressor 56, and the like are mounted on a loading platform of a work truck (not shown) and transported to the site in the state shown in FIG. Is moved to a position where it comes on the manhole 66 continuous with the existing pipe 67 to be lined (FIG. 3).
  • a bent pipe 69 is provided below the manhole 66 in order to smoothly guide the lining material into the existing pipe 67.
  • the lining material 60 is guided to the reversing nozzle 12 via the guide rollers 43, 27, 25, one end 60d thereof is folded back, and the band 61 is airtightly attached to the reversing nozzle 12.
  • the length of the lining material is not limited to 60, and the lining material can be continuously inverted and inserted into the existing pipe. Therefore, the lining material can be rolled up or folded by a required length. Store in a storage container and mount the storage container on the work truck.
  • the liquid 40 is supplied into the liquid tank 41, the flow rate adjusting valve 52 is fully opened, the pressure feed pump 50 is driven, and the liquid 40 is inverted to a level exceeding the openings 31, 31'of the opening members 30, 30'. Supply to. The level of the liquid 40 in the reversing vessel 1 is maintained at level 40a.
  • the hot water supply port 16 and the hot water drain port 17 of the reversing container 1 are not used when reversing the lining material, they are airtightly closed with caps 16a and 17a so as not to leak air (FIG. 3). ..
  • the part to be bolted in the reversing container 1 is airtight, and after the lining material 60 is airtightly attached to the reversing nozzle 12, the inside of the reversing container 1 is separated into a gas space and a liquid space, and is above the liquid 40. An airtight closed space is formed in.
  • the flow rate adjusting valve 58 is fully opened to drive the air compressor 56, and compressed air is supplied to the airtight closed space of the reversing container 1.
  • the compressed air acts on the reversing nozzle 12 as a reversing pressure, so that the lining material 60 attached to the reversing nozzle 12 is outside the reversing container 1 as shown by the virtual line. It is inverted and discharged, and is inserted into an existing pipe 67 such as a sewage pipe via a bent pipe 69 via a manhole 66.
  • the compressed air acts on the liquid 40, so that the liquid 40 flows out of the reversing container 1 and the liquid 40 drops below the level 40a.
  • the pump 50 is driven for a predetermined time, and as shown by the dotted arrow, the liquid 40 in the liquid tank 41 is sucked out and replenished in the reversing container 1.
  • the liquid in 1 will be kept at approximately level 40a. Therefore, the compressed air can be continuously used for reversing the lining material, and the lining material can be continuously reversed without being limited by the length of the lining material.
  • the reversal efficiency of the lining material 60 depends on the smoothness of the lining material 60 as it passes through the opening of the opening 2 and the sealing function of preventing the liquid 40 from flowing out from the gap between the lining material 60 and the opening. ..
  • the smoothness of the opening 2 and the sealing function are contradictory functions. In order to improve the smoothness, for example, when the opening is enlarged, the smoothness is increased, but the gap is increased and the sealing function is lowered. On the other hand, if the opening is made smaller, the sealing function is improved but the smoothness is lost.
  • MC nylon having good slippage or a metal polished to have good slipperiness (for example, stainless steel) is used as the material of the opening members 30 and 30'.
  • curved portions are formed in the openings 31 and 31'to reduce the frictional resistance of the lining material 60 when passing through the openings.
  • the opening member 30 in order to enhance the sealing function, not only the opening member 30 but also the opening member 30'is provided to double the sealing function.
  • the lining material can be inverted and inserted into the existing pipe without being limited by the length of the lining material.
  • the frictional low resistance of the lining material with the existing pipe increases, and the amount of air required for reversal increases, and with a small air compressor, reversal occurs due to insufficient capacity. It becomes difficult. Also, if you try to deal with it using a large air compressor, reversal runaway is likely to occur.
  • the liquid 40 of the circulating liquid tank 41 is injected into the lining material 60, and the reversing pressure due to the hydraulic pressure of the liquid 40 is also used to reverse the lining material. Try to do it.
  • the liquid level in the reversing container 1 is controlled to be higher than that of the reversing nozzle 12, and the liquid 40 is overflowed from the reversing nozzle 12 to allow the liquid 40 to flow in the lining material 60.
  • the closed reversing container 1 even if the air compressor 56 is stopped, if the amount of liquid increases, the lining material can be reversed by the hydraulic pressure as shown by the virtual line.
  • the tank car storing the liquid Liquid is replenished from (not shown) using a pressure pump 71 so that a liquid amount exceeding the openings 31 and 31'is always stored in the liquid tank 41.
  • Pneumatic reversal is slower than pneumatic reversal, so first use pneumatic reversal.
  • the lining material 60 is guided to the reversing nozzle 12, one end thereof is attached to the reversing nozzle 12, and then the flow rate adjusting valve 52 is fully opened to drive the pump 50 to drive the reversing container 1.
  • the liquid 40 is supplied into the liquid tank 41 so that the liquid level inside becomes the level 40a. In this state, the flow rate adjusting valve 58 is fully opened to drive the air compressor 56.
  • the lining material 60 Since the compressed air acts as a reversing pressure on the lining material 60 attached to the reversing nozzle 12, the lining material 60 is inserted into the existing pipe 67 via the manhole 66 and the bending pipe 69 as shown in FIG. Will be done.
  • the flow rate adjusting valve 58 is temporarily closed to interrupt the pneumatic reversal.
  • the flow rate adjusting valve 52 With the flow rate adjusting valve 52 fully open, as shown in FIG. 6, the liquid 40 overflows from the reversing nozzle 12 to start the hydraulic pressure reversal. Subsequently, the flow rate adjusting valve 58 is opened to restart the air pressure reversal. Since the flow rate adjusting valve 52 controls the amount of liquid supplied for reversing the hydraulic pressure, that is, the amount of overflow of the liquid 40, the liquid level control shown in FIG. 5 is stopped.
  • the reversal speed of the lining material 60 due to air pressure can be controlled by adjusting the amount of air supply with the flow rate adjusting valve 58.
  • the flow rate adjusting valve 52 reduces the amount of water supplied, while the reversal speed increases and the liquid level in the lining material pipe decreases. If so, the flow rate adjusting valve 52 increases the amount of water supplied.
  • the opening degree of the flow rate adjusting valve 58 is adjusted to adjust the reversal speed due to pneumatic pressure
  • the opening degree of the flow rate adjusting valve 52 is adjusted to adjust the amount of liquid supplied into the lining material 60.
  • the outline of the liquid level 40e in the lining material can be roughly grasped by visual inspection, tentacles, or tapping sound of the lining material 60 on the ground.
  • the inversion operation is stopped. Since the lining material 60 is already filled with the liquid 40, the liquid 40 is guided to a work truck (not shown) equipped with a boiler and heated and circulated by the boiler to heat and cure the lining material 60. .. In this way, since the heat curing work can be started at the same time as the inversion is completed, the time is shortened and it is not necessary to attach the shower hose 63 for thermosetting as shown in FIG. 4c to the end of the lining material 60. , The effect can be obtained.
  • Pneumatic reversal and hydraulic pressure reversal can be performed using not only the reversing device shown in the first embodiment but also a conventionally known reversing device. Examples thereof are shown in FIGS. 9 to 11.
  • the reversing device 80 used in the second embodiment has a reversing container 81, and a conduit 82 having a plurality of guide rollers 89 is attached to the reversing container 81.
  • a reversing nozzle 83 is attached to the tip of the conduit 82, and a liquid supply pipe 85 is attached to the reversing nozzle 83 via a joint 84.
  • the liquid supply pipe 85 supplies the liquid supplied from the liquid tank described later into the reversing nozzle 83, and the flow rate thereof can be adjusted by using the flow rate adjusting valve 86.
  • the conduit 82 and the reversing nozzle 83 are configured to be separable from the reversing container 81 via the rotating shaft 87.
  • the conduit 82 and the reversing nozzle 83 are rotated counterclockwise about the rotation shaft 87, the reversing container 81 is opened and the lining material 60 can be wound around the shaft 88.
  • One end of the lining material 60 wound around the shaft 88 is guided to the conduit 82 and attached to the reversing nozzle 83.
  • the reversing container 81 when the lining material 60 is attached to the reversing nozzle 83, the reversing container 81 is in an airtight state, and is transmitted from the air compressor 92 via the air supply pipe 91 provided with the flow rate adjusting valve 90.
  • the reversing pressure acts on the lining material 60 attached to the reversing nozzle 83, and the lining material 60 is reversed from the reversing nozzle 83 and pulled out to the outside.
  • the reversing device 80 is attached to the loading platform of a work truck (not shown) via a support plate 93, and is moved near the manhole 66 at the work site.
  • the pipe 96 of the liquid tank 94 mounted on the tank car and the liquid supply pipe 85 of the reversing device 80 are connected via the pressure feed pump 95.
  • the pressure feed pump 95 By driving the pressure feed pump 95, the liquid 40 in the liquid tank 94 can be pumped out and injected into the reversing nozzle 83.
  • the reversing device 80 and the liquid tank 94 are moved so that the reversing nozzle 83 faces the manhole 66 as shown in FIG.
  • the pressure feed pump 95 is stopped, the flow rate adjusting valve 90 is fully opened, and the air compressor 92 is driven. Since the compressed air acts as a reversing pressure on the lining material 60 attached to the reversing nozzle 83, the lining material 60 is inserted into the existing pipe 67 via the manhole 66 and the bending pipe 69.
  • the flow rate adjusting valve 90 is temporarily closed to interrupt the pneumatic reversal. Subsequently, the flow rate adjusting valve 86 is fully opened, the pressure feed pump 95 is driven, the liquid 40 in the liquid tank 94 is supplied into the lining material 60 via the reversing nozzle 83, and the air pressure reversal is restarted.
  • the flow rate adjusting valve 90 is adjusted to adjust the reversal speed due to pneumatic pressure, and the flow rate adjusting valve 86 is adjusted to adjust the amount of liquid supplied into the lining material 60.
  • the air pressure reversal and the hydraulic pressure reversal are performed so that the liquid level in the lining material 60 reaches a predetermined height h beyond the ground to the lower end of the reversing nozzle 83.
  • Example 1 Since the enclosed space required for pneumatic reversal is almost the same until the reversal is completed, the lining material can be effectively reversed with a small air compressor. In addition, the same effect as described in Example 1 can be obtained.
  • the inversion operation is stopped and the liquid in the lining material 60 is stopped as described in the first embodiment. 40 is heated and circulated in a boiler to heat and cure the lining material 60.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

According to the present invention, compressed gas from an air compressor 56 is supplied into an inversion container 1, and an inversion pressure of a lining material 60 is formed by a gas pressure due to the compressed gas. A liquid 40 is caused to overflow from an inversion nozzle 12 and is supplied into the lining material 60, and the inversion pressure is formed by the pressure of the liquid. The inversion pressure due to the gas pressures is formed while supplying the liquid into the lining material, and the lining material is inverted by the pressures of the gas and the liquid. Even when the total length of the lining material to be inverted is increased, it is possible to effectively perform the inversion by the compressed gas.

Description

ライニング材を反転させる方法How to invert the lining material
 本発明は、管状のライニング材の一端を気密な反転容器に設けられた反転ノズルに取り付け、反転容器内に反転圧を形成して、ライニング材を既設管内に反転させる方法に関する。 The present invention relates to a method in which one end of a tubular lining material is attached to a reversing nozzle provided in an airtight reversing container to form a reversing pressure in the reversing container to invert the lining material into an existing pipe.
 従来、地中に埋設された下水道管などの既設管が老朽化した場合に、既設管内面を、管状の柔軟な不織布からなる樹脂吸収材に硬化性樹脂を含浸したライニング材を用いてライニングし、既設管を更生することが行われている。 Conventionally, when an existing pipe such as a sewer pipe buried in the ground has deteriorated, the inner surface of the existing pipe is lined with a lining material in which a resin absorbent material made of a tubular flexible non-woven fabric is impregnated with a curable resin. , The existing pipe is being rehabilitated.
 ライニング材を反転して既設管に挿入する場合には、ライニング材反転装置が使用される。下記の特許文献1には、ライニング材をロール状に巻き取って密閉された収納容器に収納し、その一端を反転ノズルに折り返して取り付け、収納容器に圧縮空気を供給してライニング材を反転させる構成が記載されている。 When the lining material is inverted and inserted into the existing pipe, a lining material reversing device is used. In Patent Document 1 below, the lining material is wound into a roll and stored in a closed storage container, one end of the lining material is folded back and attached to an inversion nozzle, and compressed air is supplied to the storage container to invert the lining material. The configuration is described.
 下記特許文献2には、マンホール上に反転ノズルを取り付けたタワーを設置したあと、ライニング材を反転ノズルに取り付け、注入ホースから水を管ライニング材内に注入して水圧によりライニング材を既設管内に反転挿入する構成が記載されている。 In Patent Document 2 below, after installing a tower with a reversing nozzle mounted on a manhole, a lining material is attached to the reversing nozzle, water is injected into the pipe lining material from an injection hose, and the lining material is placed in the existing pipe by water pressure. The configuration for reverse insertion is described.
 下記特許文献3には、反転ノズルとライニング材引き込み口と出口を備えたチャンバー内に、一定長さのライニング材を引き込んだ後、引き込み口を密閉し、出口を開放して圧縮空気をチャンバー内に送りこみ、ライニング材を反転させる構成が記載されている。この構成では、一定長さのライニング材を反転させて既設管内に挿入した後、出口を密閉し、引き込み口を開放して、チャンバー内に新たな一定長さのライニング材を引き込み、上述した動作を繰り返すことによりライニング材を既設管内に連続的に反転挿入している。 In Patent Document 3 below, after drawing a lining material of a certain length into a chamber provided with a reversing nozzle and a lining material inlet and outlet, the inlet is closed, the outlet is opened, and compressed air is introduced into the chamber. The configuration is described in which the lining material is inverted by feeding it into the air. In this configuration, after the lining material of a certain length is inverted and inserted into the existing pipe, the outlet is sealed, the inlet is opened, and a new lining material of a certain length is drawn into the chamber, and the above-mentioned operation is performed. By repeating the above steps, the lining material is continuously inverted and inserted into the existing pipe.
特開2006-205722号公報Japanese Unexamined Patent Publication No. 2006-205722 特開平10-113989号公報Japanese Unexamined Patent Publication No. 10-11989 特表2012-516251号公報Special Table 2012-516251
 特許文献3の構成では、ライニング材の引き込みと反転を交互に繰り返すことにより長さに限定されることなくライニング材を反転させることができる。しかし、この構成では、反転するライニング材が長くなるほど、気密にすべき空間が大きくなるので、大きな反転圧を形成しなければならない、という問題がある。 In the configuration of Patent Document 3, the lining material can be inverted without being limited by the length by alternately repeating drawing and inversion of the lining material. However, in this configuration, the longer the reversing lining material is, the larger the space to be airtight is, so there is a problem that a large reversing pressure must be formed.
 特許文献1に記載されているように、空気圧でライニング材を反転する場合には、反転圧を増大させるために、大型のエアーコンプレッサーを必要とし、また空気圧が大きくなればなるほど、反転容器を頑丈なものにしたり、気密性を向上させる必要がある。 As described in Patent Document 1, when the lining material is inverted by air pressure, a large air compressor is required to increase the inversion pressure, and the larger the air pressure, the stronger the inversion container. It is necessary to improve the airtightness.
 一方、特許文献2に記載されているように、水圧を利用してライング材を反転する場合、水圧を上昇させるためには、水頭を大きくする必要があり、現場で高いタワーを組み立てる必要がある、という問題がある。 On the other hand, as described in Patent Document 2, when the reing material is inverted using water pressure, it is necessary to increase the head in order to increase the water pressure, and it is necessary to assemble a tall tower at the site. , There is a problem.
 本発明は、このような問題点を解決するためになされたもので、反転するライニング材の全長が長くなっても、圧縮気体による反転を効果的に行うことができるライニング材の反転方法を提供することを課題とする。 The present invention has been made to solve such a problem, and provides a method for reversing a lining material that can be effectively reversed by a compressed gas even if the total length of the lining material to be reversed becomes long. The task is to do.
 本発明は、
 管状のライニング材の一端を気密な反転容器に設けられた反転ノズルに取り付け、反転容器内に反転圧を形成して、ライニング材を既設管内に反転させる方法であって、
 圧縮気体を反転容器内に供給し、該圧縮気体による気圧により反転圧を形成する工程と、
 液体をライニング材内に供給し、液圧により反転圧を形成する工程と、を有し、
 液体を、ライニング材内に供給しながら、気圧による反転圧を形成し、気圧と液圧によりライニング材を反転させることを特徴とする。
The present invention
A method in which one end of a tubular lining material is attached to a reversing nozzle provided in an airtight reversing container to form a reversing pressure in the reversing container to invert the lining material into an existing pipe.
The process of supplying the compressed gas into the reversing container and forming the reversing pressure by the atmospheric pressure of the compressed gas.
It has a step of supplying a liquid into a lining material and forming a reversal pressure by the hydraulic pressure.
It is characterized in that a reversing pressure due to atmospheric pressure is formed while supplying a liquid into the lining material, and the lining material is reversed by the atmospheric pressure and the hydraulic pressure.
 本発明では、空圧反転に加えて液圧反転が行われるので、空圧反転に必要な密閉空間が減少し、全長が長いライニング材であっても、小型のエアコンプレッサーで効果的にライニング材を反転させることができる。また、全長が長いライニング材を反転する場合でも、給液を行いながら反転が行われるので、ライニング材の管内抵抗を軽減させることができる。更に、反転完了後、ライニング材内の液体を、ライニング材の加熱、硬化に利用できるので、ライニング材の硬化時間を短縮することが可能になる。 In the present invention, the hydraulic pressure reversal is performed in addition to the pneumatic reversal, so that the enclosed space required for the pneumatic reversal is reduced, and even if the lining material has a long overall length, the lining material can be effectively used with a small air compressor. Can be inverted. Further, even when the lining material having a long overall length is inverted, the inversion is performed while supplying the liquid, so that the resistance in the pipe of the lining material can be reduced. Further, after the inversion is completed, the liquid in the lining material can be used for heating and curing the lining material, so that the curing time of the lining material can be shortened.
ライニング材の反転装置の外観を示す斜視図である。It is a perspective view which shows the appearance of the reversing device of a lining material. 図1のA-A線に沿った反転容器の断面斜視図である。It is sectional drawing of the reversing container along the line AA of FIG. ライニング材が反転されて既設管内に挿入される状態を示す説明図である。It is explanatory drawing which shows the state which the lining material is inverted and is inserted into the existing pipe. ライニング材の斜視図である。It is a perspective view of a lining material. ライニング材を扁平に折り畳み、図4aのB-B線に沿って見たライニング材の断面図である。It is sectional drawing of the lining material which was folded flat and seen along the line BB of FIG. 4a. ライニング材の終端にシャワーホースが接続される状態を示す説明図である。It is explanatory drawing which shows the state which the shower hose is connected to the end of a lining material. 反転容器内の液面レベルを制御する状態を示した説明図である。It is explanatory drawing which showed the state which controlled the liquid level in a reversing container. ライニング材が液圧により反転されて既設管内に挿入される状態を示す説明図である。It is explanatory drawing which shows the state which the lining material is inverted by hydraulic pressure and is inserted into an existing pipe. ライニング材が空圧により反転されて既設管内に挿入される状態を示す説明図である。It is explanatory drawing which shows the state which the lining material is inverted by pneumatic pressure and is inserted into an existing pipe. ライニング材が空圧と液圧により反転されて既設管内に挿入される状態を示す説明図である。It is explanatory drawing which shows the state which the lining material is inverted by the air pressure and the hydraulic pressure, and is inserted into an existing pipe. ライニング材の反転装置の他の実施例の構成を示す構成図である。It is a block diagram which shows the structure of another Example of the lining material reversing device. 図9の反転装置を用いてライニング材を空圧により反転する状態を示す説明図である。It is explanatory drawing which shows the state which inverts a lining material by air pressure using the inversion device of FIG. 図9の反転装置を用いてライニング材を空圧と液圧により反転する状態を示す説明図である。It is explanatory drawing which shows the state which inverts a lining material by air pressure and hydraulic pressure by using the inversion device of FIG.
 以下、添付図を参照して本発明の実施例を説明する。本発明は、下水管、上水管、通信ケーブル管等の地面に埋設された既設管を更生するときに用いられるライニング材の反転に適している。 Hereinafter, examples of the present invention will be described with reference to the attached drawings. The present invention is suitable for reversing the lining material used when rehabilitating an existing pipe buried in the ground such as a sewer pipe, a water pipe, and a communication cable pipe.
 図1~図3には、ライニング材を反転させる反転容器1を備えたライニング材の反転装置が図示されている。反転容器1は、金属製耐圧容器で中空の円柱部10を備えている。反転容器1の上部には、側管11を介して反転ノズル12が取り付けられる。反転ノズル12の取り付けは、反転ノズル12のフランジ12aと側管11のフランジ11aを、複数のボルトとナット(いずれも不図示)の固定手段で気密に連結することにより行われる。なお、各図でフランジあるいは円盤などに小さく描かれた円は、ボルトを通す穴を示している。 FIGS. 1 to 3 show a lining material reversing device including a reversing container 1 for reversing the lining material. The reversing container 1 is a metal pressure-resistant container and includes a hollow cylindrical portion 10. A reversing nozzle 12 is attached to the upper part of the reversing container 1 via a side pipe 11. The reversing nozzle 12 is attached by airtightly connecting the flange 12a of the reversing nozzle 12 and the flange 11a of the side pipe 11 by fixing means of a plurality of bolts and nuts (both not shown). The small circles drawn on the flanges or disks in each figure indicate the holes through which the bolts pass.
 以下、2つの部材を、ボルトとナットの固定手段で気密に連結し固定することをボルト締め、あるいはボルト締めされる、という。気密な連結を確実にするために、パッキング部材を介在させることもある。ボルト締めされた2つの部材は、ボルトとナットの羅合を外すことにより分離されるので、2つの部材は、着脱自在に気密に連結されることも意味している。 Below, it is said that bolting or bolting is the process of airtightly connecting and fixing the two members with bolt and nut fixing means. A packing member may be interposed to ensure an airtight connection. Since the two bolted members are separated by removing the bolts and nuts, it also means that the two members are detachably and airtightly connected.
 反転容器1の側管11と反対側には、側管13が側管11と逆方向に延びており、そのフランジ13aには、円盤14がボルト締めされる。円盤14には、後述する圧縮気体源から供給される気体を供給する気体供給口15、反転作業終了後ライニング材を硬化させるための熱水を供給する熱水供給口16、熱水を排出させる熱水排出口17が取り付けられる。また、側管13の下方には、後述する非圧縮性の液体を反転容器1内に供給する液体供給口18が取り付けられる。 On the side opposite to the side pipe 11 of the reversing container 1, the side pipe 13 extends in the opposite direction to the side pipe 11, and the disk 14 is bolted to the flange 13a. The disk 14 has a gas supply port 15 for supplying gas supplied from a compressed gas source described later, a hot water supply port 16 for supplying hot water for curing the lining material after the inversion work is completed, and hot water being discharged. A hot water discharge port 17 is attached. Further, below the side pipe 13, a liquid supply port 18 for supplying an incompressible liquid, which will be described later, into the reversing container 1 is attached.
 反転容器1の上部には、取付管20を設けた円盤状のカバー21が円柱部10のフランジ10aにボルト締めされており、取付管20のフランジ20aに円盤22がボルト締めされる。 A disk-shaped cover 21 provided with a mounting pipe 20 is bolted to the flange 10a of the cylindrical portion 10 on the upper part of the reversing container 1, and the disk 22 is bolted to the flange 20a of the mounting pipe 20.
 反転容器1の下部には、ライニング材が挿入でき、ライニング材が接触して通過する開口を備えた開口部2が設けられる。開口部2は、例えば、滑りが良好なMCナイロン、あるいは滑りが良好になるように研磨された金属(例えばステンレススチール)でできた開口部材30を有する。開口部材30には、扁平にされたライニング材60の断面形状に対応した幅と高さの水平方向に延びるスリット状の開口31が形成される。 At the lower part of the reversing container 1, an opening 2 is provided in which a lining material can be inserted and an opening through which the lining material contacts and passes is provided. The opening 2 has, for example, an opening member 30 made of MC nylon having good slippage or a metal (for example, stainless steel) polished to have good slippage. The opening member 30 is formed with a slit-shaped opening 31 extending in the horizontal direction having a width and a height corresponding to the cross-sectional shape of the flattened lining material 60.
 ライニング材60は、図4a、図4bに図示したように、管状の柔軟な不織布からなる樹脂吸収材60aに硬化性樹脂を含浸し、外表面を気密性のプラスチックフィルム60bでコーティングしたライニング材である。不織布の材質としては、プラスチック繊維あるいはガラス繊維等が用いられ、硬化性樹脂としては不飽和ポリエステル樹脂、エポキシ樹脂等の熱硬化性樹脂、あるいは光硬化性樹脂、あるいは熱硬化性樹脂と光硬化性樹脂を混合した樹脂が用いられる。樹脂吸収材60aは、一層でなく多層に形成される場合もある。 As shown in FIGS. 4a and 4b, the lining material 60 is a lining material obtained by impregnating a resin absorbent material 60a made of a tubular flexible non-woven fabric with a curable resin and coating the outer surface with an airtight plastic film 60b. is there. A plastic fiber, a glass fiber, or the like is used as the material of the non-woven fabric, and the curable resin is a thermosetting resin such as an unsaturated polyester resin or an epoxy resin, or a thermosetting resin, or a thermosetting resin and a photocurable resin. A resin mixed with a resin is used. The resin absorbent 60a may be formed in multiple layers instead of one layer.
 図4cに示したように、ライニング材60の終端は気密に封止された封止部60cを形成している。また、封止部60cには、連結具62を介してシャワーホース63が取り付けられる。シャワーホース63は多数の噴出孔を有し、ライニング材60の反転にともなって既設管内に導かれ、噴出孔から噴出される温水シャワーにより既設管内のライニング材60が硬化される。 As shown in FIG. 4c, the end of the lining material 60 forms an airtightly sealed sealing portion 60c. Further, a shower hose 63 is attached to the sealing portion 60c via a connector 62. The shower hose 63 has a large number of ejection holes, and is guided into the existing pipe as the lining material 60 is inverted, and the lining material 60 in the existing pipe is cured by the hot water shower ejected from the ejection holes.
 開口部材30の開口31の幅は、図4bに示したようにライニング材60を扁平にしたときの幅と同じかあるいは僅かに大きくされ、また開口31の高さは扁平にしたライニング材の厚さとほぼ同じかあるいは僅かに大きく設定される。これにより、ライニング材60は開口31を円滑に通過できるようになる。このとき、開口31とそれを通過するライニング材60との間には不可避的な隙間が生じる。反転容器1は、後述するように、非圧縮性の液体、例えば水で満たされるので、液体に高い圧力が作用したとき、液体がこの隙間あるいは十分に接触していない部分を介して反転容器1から外部に流出する。この流出を防止して液体シール性を高めるために、開口31は隙間を流れる液体の流路面積が可能な限り小さくなるような、つまり流路抵抗が大きくなるような形状にされる。このように、開口部材30は、ライニング材を円滑に通過させる機能と同時に、液体が開口31を介して漏れないようにするシール機能も備えており、シール部材とよぶこともできる。 As shown in FIG. 4b, the width of the opening 31 of the opening member 30 is the same as or slightly larger than the width when the lining material 60 is flattened, and the height of the opening 31 is the thickness of the flattened lining material. It is set to be almost the same as or slightly larger than. As a result, the lining material 60 can smoothly pass through the opening 31. At this time, an unavoidable gap is created between the opening 31 and the lining material 60 passing through the opening 31. As will be described later, the reversing container 1 is filled with an incompressible liquid, for example, water, so that when a high pressure is applied to the liquid, the reversing container 1 passes through this gap or a portion where the liquid is not sufficiently in contact with the liquid. Leaks out from. In order to prevent this outflow and improve the liquid sealing property, the opening 31 is shaped so that the flow path area of the liquid flowing through the gap is as small as possible, that is, the flow path resistance is increased. As described above, the opening member 30 has a function of smoothly passing the lining material and a sealing function of preventing the liquid from leaking through the opening 31, and can also be called a sealing member.
 開口部材は、一つでもよいが、シール性を高めるために、またライニング材60の蛇行を防止するために、開口部材30に隣接して反転容器1側に、開口31と同形状の開口31’を備えた開口部材30’が設けられる。開口部材30、30’は、その開口31、31’が整合してライニング材が通過するように位置合わせされ、取付板32にボルト締めされる。 The number of opening members may be one, but in order to improve the sealing property and to prevent the lining material 60 from meandering, the opening 31 having the same shape as the opening 31 is placed on the reversing container 1 side adjacent to the opening member 30. An opening member 30'with a'is provided. The opening members 30 and 30'are aligned so that the openings 31 and 31'are aligned and the lining material passes through, and are bolted to the mounting plate 32.
 なお、ライニング材60の封止部60c、連結具62、シャワーホース63は、いずれも厚さが小さいので、開口部材30、30’の開口31、31’を通過することができる。 Since the sealing portion 60c of the lining material 60, the connecting tool 62, and the shower hose 63 are all small in thickness, they can pass through the openings 31, 31'of the opening members 30, 30'.
 開口部2の取付板32は、反転容器1内に延びる矩形状の導管33のフランジ33aにボルト締めされ、ライニング材60は開口部材30、30’、導管33を通過して反転容器1内に導かれる。 The mounting plate 32 of the opening 2 is bolted to the flange 33a of the rectangular conduit 33 extending into the reversing container 1, and the lining material 60 passes through the opening members 30, 30'and the conduit 33 into the reversing container 1. Be guided.
 図2、図3に図示したように、反転容器1の内部には、軸受24で軸受されて自在回転するガイドローラー25が設けられ、その下方に軸受26で軸受されて自在回転するガイドローラー27が設けられる。開口31、31’を通過するライニング材60は、ガイドローラー27、25に導かれてその一端60dが折り返されてバンド61により反転ノズル12に気密に取り付けられる(図3)。 As shown in FIGS. 2 and 3, a guide roller 25 which is bearing by a bearing 24 and freely rotates is provided inside the reversing container 1, and a guide roller 27 which is supported by a bearing 26 and freely rotates below the guide roller 25. Is provided. The lining material 60 passing through the openings 31 and 31'is guided by the guide rollers 27 and 25, one end 60d thereof is folded back, and the band 61 airtightly attaches the lining material 60 to the reversing nozzle 12 (FIG. 3).
 反転容器1は、図3に示したように、垂直に立てられた状態で非圧縮性の液体40、例えば水あるいは油圧機器に使用される作動油を貯蔵した液槽41内に配置される。液槽41内には、軸受42で軸受されたガイドローラー43が設けられ、ライニング材60は、液槽41内に導入された後、ガイドローラー43で反転容器1の開口部2の方向に導かれる。また、液槽41の下方部には、液槽内の液体40を外部に排出する液体排出口44が取り付けられる。 As shown in FIG. 3, the reversing container 1 is arranged in a liquid tank 41 that stores an incompressible liquid 40, for example, water or hydraulic oil used for flood control equipment, in a vertically standing state. A guide roller 43 bearing by a bearing 42 is provided in the liquid tank 41, and the lining material 60 is introduced into the liquid tank 41 and then guided by the guide roller 43 in the direction of the opening 2 of the reversing container 1. Be taken. Further, a liquid discharge port 44 for discharging the liquid 40 in the liquid tank to the outside is attached to the lower portion of the liquid tank 41.
 液槽41の外部には、液体40を反転容器1内に供給する流体機器が配置される。本実施例では、流体機器として、例えば圧送ポンプ50が用いられる。圧送ポンプ50は、その吐出口がパイプ51、流量調整バルブ52を介して反転容器1の液体供給口18に接続され、吸入口がパイプ53、継手54を介して液槽41の液体排出口44に接続される。圧送ポンプ50は、モーター55を駆動することにより、液槽41内の液体40を液体排出口44、パイプ53を介して汲み出し、吐出口からパイプ51、流量調整バルブ52、液体供給口18を介して液体を反転容器1内に供給する。 A fluid device for supplying the liquid 40 into the reversing container 1 is arranged outside the liquid tank 41. In this embodiment, for example, a pressure pump 50 is used as the fluid device. The discharge port of the pressure feed pump 50 is connected to the liquid supply port 18 of the reversing container 1 via the pipe 51 and the flow rate adjusting valve 52, and the suction port is connected to the liquid discharge port 44 of the liquid tank 41 via the pipe 53 and the joint 54. Connected to. By driving the motor 55, the pressure feed pump 50 pumps the liquid 40 in the liquid tank 41 through the liquid discharge port 44 and the pipe 53, and from the discharge port via the pipe 51, the flow rate adjusting valve 52, and the liquid supply port 18. The liquid is supplied into the reversing container 1.
 液槽41の近傍には、圧縮気体、例えば、圧縮空気、圧縮炭酸ガスなどを供給する圧縮気体源が配置される。本実施例では、圧縮気体として圧縮空気を用いる例を説明するので、圧縮気体源としてエアコンプレッサー56が用いられる。エアコンプレッサー56は、パイプ57、流量調整バルブ58、気体供給口15を介して反転容器1内の液体40の上部に圧縮空気を供給する。気体供給口15の上部には、気圧計59が取り付けられており、供給される圧縮空気の気圧が測定される。 A compressed gas source for supplying compressed gas, for example, compressed air, compressed carbon dioxide, or the like is arranged in the vicinity of the liquid tank 41. In this embodiment, an example in which compressed air is used as the compressed gas will be described, so that the air compressor 56 is used as the compressed gas source. The air compressor 56 supplies compressed air to the upper part of the liquid 40 in the reversing container 1 via the pipe 57, the flow rate adjusting valve 58, and the gas supply port 15. A barometer 59 is attached to the upper part of the gas supply port 15 to measure the atmospheric pressure of the supplied compressed air.
 反転容器1には、反転容器1内の液体40のレベルを計測する液面計45が取り付けられる。図5は、例えば透明なアクリル樹脂からできたパイプ45aの形をした液面計45を示す。パイプ45aの一端は反転容器1の上部に、また他端はその下部に、反転容器1内に連通するように、気密に取り付けられる。パイプ45a内には、マグネットを取り付けたフロート45bが設けられており、パイプ45aの外部には、磁気センサー45cが取り付けられる。 A liquid level gauge 45 for measuring the level of the liquid 40 in the reversing container 1 is attached to the reversing container 1. FIG. 5 shows a liquid level gauge 45 in the shape of a pipe 45a made of, for example, a transparent acrylic resin. One end of the pipe 45a is airtightly attached to the upper part of the reversing container 1 and the other end to the lower part thereof so as to communicate with the inside of the reversing container 1. A float 45b to which a magnet is attached is provided in the pipe 45a, and a magnetic sensor 45c is attached to the outside of the pipe 45a.
 反転容器1には、開口31、31’を超える所定レベル40aまで液体40が満たされる。ライニングが開始されると、反転容器1の液体40の上部に圧縮空気が供給され、この圧縮空気による気圧が液体40に作用することにより液体40が開口部2の開口とライニング材60間の隙間を通って反転容器1から液槽41に流出する。この流出により液体40がレベル40aを下回ると、磁気センサー45cによりその低下が検出される。そのとき、駆動回路65を介して圧送ポンプ50が駆動されて液体40がレベル40aに維持される。 The reversing container 1 is filled with the liquid 40 up to a predetermined level 40a exceeding the openings 31 and 31'. When the lining is started, compressed air is supplied to the upper part of the liquid 40 of the reversing container 1, and the air pressure generated by the compressed air acts on the liquid 40 so that the liquid 40 has a gap between the opening of the opening 2 and the lining material 60. It flows out from the reversing container 1 to the liquid tank 41 through the liquid tank 41. When the liquid 40 falls below the level 40a due to this outflow, the decrease is detected by the magnetic sensor 45c. At that time, the pump 50 is driven via the drive circuit 65 to maintain the liquid 40 at the level 40a.
 なお、液槽41は、反転容器1内の液体40が所定レベルに維持されているとき、そのレベルと同じかあるいはそれより低いレベルの液体40を液槽41内に貯蔵できるような構造になっている。 The liquid tank 41 has a structure that allows the liquid 40 at the same level as or lower than that level to be stored in the liquid tank 41 when the liquid 40 in the reversing container 1 is maintained at a predetermined level. ing.
 次に、このように構成されたライニング材の反転装置を用いてライニング材を反転させる過程を説明する。反転容器1、液槽41、圧送ポンプ50、エアコンプレッサー56などは、図1に図示した状態で、作業トラック(不図示)の荷台に搭載されて現場に搬送され、作業トラックは、反転ノズル12が、ライニングすべき既設管67に連続するマンホール66上にくるような位置に移動される(図3)。なお、マンホール66の下部には、ライニング材を円滑に既設管67内に案内するために屈曲管69が設けられる。 Next, the process of inverting the lining material using the lining material reversing device configured in this way will be described. The reversing container 1, the liquid tank 41, the pressure pump 50, the air compressor 56, and the like are mounted on a loading platform of a work truck (not shown) and transported to the site in the state shown in FIG. Is moved to a position where it comes on the manhole 66 continuous with the existing pipe 67 to be lined (FIG. 3). A bent pipe 69 is provided below the manhole 66 in order to smoothly guide the lining material into the existing pipe 67.
 図3に示したように、ライニング材60を、ガイドローラー43、27、25を介して反転ノズル12に導き、その一端60dを折り返してバンド61で反転ノズル12に気密に取り付ける。なお、本発明では、ライニング材60の長さに限定されず、連続してライニング材を反転し既設管内に挿入できるので、ライニング材を必要な長さだけロール状に巻き取って、あるいは折りたたんで収納容器に収納し、その収納容器を作業トラックに搭載するようにする。 As shown in FIG. 3, the lining material 60 is guided to the reversing nozzle 12 via the guide rollers 43, 27, 25, one end 60d thereof is folded back, and the band 61 is airtightly attached to the reversing nozzle 12. In the present invention, the length of the lining material is not limited to 60, and the lining material can be continuously inverted and inserted into the existing pipe. Therefore, the lining material can be rolled up or folded by a required length. Store in a storage container and mount the storage container on the work truck.
 続いて、液体40を液槽41内に供給し、流量調整バルブ52を全開にして圧送ポンプ50を駆動し開口部材30、30’の開口31、31’を超えるレベルまで液体40を反転容器1に供給する。反転容器1内の液体40のレベルはレベル40aに維持される。 Subsequently, the liquid 40 is supplied into the liquid tank 41, the flow rate adjusting valve 52 is fully opened, the pressure feed pump 50 is driven, and the liquid 40 is inverted to a level exceeding the openings 31, 31'of the opening members 30, 30'. Supply to. The level of the liquid 40 in the reversing vessel 1 is maintained at level 40a.
 反転容器1の熱水供給口16と熱水排水口17は、ライニング材を反転する時は使用しないので、空気が漏れないように、キャップ16a、17aで気密に閉鎖しておく(図3)。反転容器1でボルト締めされるところは気密になっており、ライニング材60を反転ノズル12に気密に取り付けた後は、反転容器1内は、気体空間と液体空間に分離され、液体40より上部には気密な密閉空間が形成される。 Since the hot water supply port 16 and the hot water drain port 17 of the reversing container 1 are not used when reversing the lining material, they are airtightly closed with caps 16a and 17a so as not to leak air (FIG. 3). .. The part to be bolted in the reversing container 1 is airtight, and after the lining material 60 is airtightly attached to the reversing nozzle 12, the inside of the reversing container 1 is separated into a gas space and a liquid space, and is above the liquid 40. An airtight closed space is formed in.
 この状態で、流量調整バルブ58を全開にしてエアコンプレッサー56を駆動し、反転容器1の気密な密閉空間に圧縮空気を供給する。図3で実線の矢印で示したように、圧縮空気が反転圧として反転ノズル12に作用するので、反転ノズル12に取り付けられたライニング材60は、仮想線で示したように、反転容器1外に反転、排出され、マンホール66を経て、屈曲管69を介して下水管などの既設管67内に挿入される。 In this state, the flow rate adjusting valve 58 is fully opened to drive the air compressor 56, and compressed air is supplied to the airtight closed space of the reversing container 1. As shown by the solid arrow in FIG. 3, the compressed air acts on the reversing nozzle 12 as a reversing pressure, so that the lining material 60 attached to the reversing nozzle 12 is outside the reversing container 1 as shown by the virtual line. It is inverted and discharged, and is inserted into an existing pipe 67 such as a sewage pipe via a bent pipe 69 via a manhole 66.
 ライニング材60と開口部2の開口の間には、僅かな隙間が発生するので、圧縮空気が液体40に作用することにより、液体40が反転容器1から流出し、液体40がレベル40aより低下する。液面がレベル40aを下回るごとに、ポンプ50が所定時間駆動され、点線の矢印で示したように、液槽41の液体40が吸い出されて反転容器1内に補給されるので、反転容器1内の液体がほぼレベル40aに保たれるようになる。従って、圧縮空気を連続してライニング材の反転に利用でき、ライニング材の長さに限定されることなくライニング材を反転し続けることができる。 Since a slight gap is generated between the lining material 60 and the opening of the opening 2, the compressed air acts on the liquid 40, so that the liquid 40 flows out of the reversing container 1 and the liquid 40 drops below the level 40a. To do. Every time the liquid level falls below the level 40a, the pump 50 is driven for a predetermined time, and as shown by the dotted arrow, the liquid 40 in the liquid tank 41 is sucked out and replenished in the reversing container 1. The liquid in 1 will be kept at approximately level 40a. Therefore, the compressed air can be continuously used for reversing the lining material, and the lining material can be continuously reversed without being limited by the length of the lining material.
 ライニング材60の反転効率は、ライニング材60が開口部2の開口を通過するときの円滑性と、液体40がライニング材60と該開口間の隙間から流出するのを防止するシール機能に依存する。開口部2の円滑性とシール機能は相反する機能で、円滑性を高めるために、例えば、開口を大きくすると、円滑性は高まるが、隙間が大きくなりシール機能が低下する。一方、開口を小さくすると、シール機能は向上するが円滑性が失われる。 The reversal efficiency of the lining material 60 depends on the smoothness of the lining material 60 as it passes through the opening of the opening 2 and the sealing function of preventing the liquid 40 from flowing out from the gap between the lining material 60 and the opening. .. The smoothness of the opening 2 and the sealing function are contradictory functions. In order to improve the smoothness, for example, when the opening is enlarged, the smoothness is increased, but the gap is increased and the sealing function is lowered. On the other hand, if the opening is made smaller, the sealing function is improved but the smoothness is lost.
 本実施例では、円滑性を高めるために、開口部材30、30’の材質に、滑りが良好なMCナイロン、あるいは滑りが良好になるように研磨された金属(例えばステンレススチール)を使用している。また、開口31、31’に湾曲部を形成し、ライニング材60の開口通過時の摩擦抵抗を少なくしている。一方、シール機能を高めるために、開口部材30だけでなく、開口部材30’を設け、シール機能を2重にしている。 In this embodiment, in order to improve smoothness, MC nylon having good slippage or a metal polished to have good slipperiness (for example, stainless steel) is used as the material of the opening members 30 and 30'. There is. Further, curved portions are formed in the openings 31 and 31'to reduce the frictional resistance of the lining material 60 when passing through the openings. On the other hand, in order to enhance the sealing function, not only the opening member 30 but also the opening member 30'is provided to double the sealing function.
 上述したような反転装置を用いると、ライニング材の長さに限定されることなく、ライニング材を反転させて既設管内に挿入することができる。しかし、既設管内に挿入するライニング材の全長が長くなると、ライニング材の既設管との摩擦低抵抗が増大するとともに、反転に要する空気量が増大し、小型のエアコンプレッサーでは、容量不足で反転が困難になる。また、大型のエアコンプレッサーを用いて、対処しようとすると、反転暴走が起きやすくなる。 By using the reversing device as described above, the lining material can be inverted and inserted into the existing pipe without being limited by the length of the lining material. However, if the total length of the lining material to be inserted into the existing pipe becomes long, the frictional low resistance of the lining material with the existing pipe increases, and the amount of air required for reversal increases, and with a small air compressor, reversal occurs due to insufficient capacity. It becomes difficult. Also, if you try to deal with it using a large air compressor, reversal runaway is likely to occur.
 そこで、本実施例では、圧縮空気による反転圧に加えて、循環する液槽41の液体40をライニング材60内に注入して液体40の液圧による反転圧も利用してライニング材の反転を行うようにする。 Therefore, in this embodiment, in addition to the reversing pressure due to the compressed air, the liquid 40 of the circulating liquid tank 41 is injected into the lining material 60, and the reversing pressure due to the hydraulic pressure of the liquid 40 is also used to reverse the lining material. Try to do it.
 図6に図示したように、反転容器1内の液位が反転ノズル12より高い液面40dとなるように、制御し、液体40を反転ノズル12からオーバーフローさせて、液体40をライニング材60内に供給する。密閉された反転容器1内では、エアコンプレッサー56を停止しても、液量が増加すると、仮想線で示したように、液圧によるライニング材の反転を行うことができる。なお、液圧反転を行うときは、ライニング材60内に供給された液量分液槽41から液体40が消費されるので、図6で仮想線で示したように、液体を貯蔵したタンク車(不図示)から圧送ポンプ71を用いて液体を補給し、液槽41内に常時開口31、31’を超える液量が貯蔵されるようにする。 As shown in FIG. 6, the liquid level in the reversing container 1 is controlled to be higher than that of the reversing nozzle 12, and the liquid 40 is overflowed from the reversing nozzle 12 to allow the liquid 40 to flow in the lining material 60. Supply to. In the closed reversing container 1, even if the air compressor 56 is stopped, if the amount of liquid increases, the lining material can be reversed by the hydraulic pressure as shown by the virtual line. When the hydraulic pressure is reversed, the liquid 40 is consumed from the liquid quantity separating tank 41 supplied in the lining material 60. Therefore, as shown by the virtual line in FIG. 6, the tank car storing the liquid Liquid is replenished from (not shown) using a pressure pump 71 so that a liquid amount exceeding the openings 31 and 31'is always stored in the liquid tank 41.
 以下に、空圧と液圧によるライニング材の反転を説明する。 The reversal of the lining material by air pressure and hydraulic pressure will be described below.
 液圧反転は、空圧反転に比較して低速であるので、最初は、空圧反転を利用する。図3に関連して説明したように、ライニング材60を反転ノズル12に導き、その一端を反転ノズル12に取り付けたあと、流量調整バルブ52を全開にして圧送ポンプ50を駆動し、反転容器1内の液面がレベル40aになるように、液体40を液槽41内に供給する。この状態で、流量調整バルブ58を全開にしてエアコンプレッサー56を駆動する。圧縮空気が反転圧として反転ノズル12に取り付けられたライニング材60に作用するので、ライニング材60は、図7で示したように、マンホール66を経て、屈曲管69を介し既設管67内に挿入される。 Pneumatic reversal is slower than pneumatic reversal, so first use pneumatic reversal. As described in relation to FIG. 3, the lining material 60 is guided to the reversing nozzle 12, one end thereof is attached to the reversing nozzle 12, and then the flow rate adjusting valve 52 is fully opened to drive the pump 50 to drive the reversing container 1. The liquid 40 is supplied into the liquid tank 41 so that the liquid level inside becomes the level 40a. In this state, the flow rate adjusting valve 58 is fully opened to drive the air compressor 56. Since the compressed air acts as a reversing pressure on the lining material 60 attached to the reversing nozzle 12, the lining material 60 is inserted into the existing pipe 67 via the manhole 66 and the bending pipe 69 as shown in FIG. Will be done.
 図7に示したように、ライニング材60が既設管67の入口から所定長さ、例えば、数メートル挿入された後、一旦流量調整バルブ58を閉じて空圧反転を中断する。流量調整バルブ52を全開にしたまま、図6に示したように、液体40を反転ノズル12からオーバーフローさせて、液圧反転を開始する。続いて、流量調整バルブ58を開き、空圧反転を再開する。なお、液圧反転のための給液量、つまり液体40のオーバーフロー量は、流量調整バルブ52で行うので、図5に図示した液面レベル制御は中止するようにする。 As shown in FIG. 7, after the lining material 60 is inserted for a predetermined length, for example, several meters from the inlet of the existing pipe 67, the flow rate adjusting valve 58 is temporarily closed to interrupt the pneumatic reversal. With the flow rate adjusting valve 52 fully open, as shown in FIG. 6, the liquid 40 overflows from the reversing nozzle 12 to start the hydraulic pressure reversal. Subsequently, the flow rate adjusting valve 58 is opened to restart the air pressure reversal. Since the flow rate adjusting valve 52 controls the amount of liquid supplied for reversing the hydraulic pressure, that is, the amount of overflow of the liquid 40, the liquid level control shown in FIG. 5 is stopped.
 空圧によるライニング材60の反転速度は、流量調整バルブ58で給気量を調整することにより制御することができる。ライニング材60内への給水量が多くなりライニング材内の液位が上昇する場合には、流量調整バルブ52で給水量を減少させ、一方反転速度が速くなってライニング材管内の液位が低下する場合は、流量調整バルブ52で給水量を増加させる。 The reversal speed of the lining material 60 due to air pressure can be controlled by adjusting the amount of air supply with the flow rate adjusting valve 58. When the amount of water supplied into the lining material 60 increases and the liquid level in the lining material rises, the flow rate adjusting valve 52 reduces the amount of water supplied, while the reversal speed increases and the liquid level in the lining material pipe decreases. If so, the flow rate adjusting valve 52 increases the amount of water supplied.
 このように、流量調整バルブ58の開度を調整して空圧による反転速度を調整するとともに、流量調整バルブ52の開度を調整してライニング材60内への給液量を調整することにより、図8に示したように、ライニング材60内の液位40eが、地面を超え反転ノズル12の下方端までの所定の高さh(例えば、h=0から2m)になるように、空圧反転と液圧反転を行う。なお、ライニング材内の液位40eは、地上のライニング材60の目視、触手、あるいは打音でその概略を把握することができる。 In this way, the opening degree of the flow rate adjusting valve 58 is adjusted to adjust the reversal speed due to pneumatic pressure, and the opening degree of the flow rate adjusting valve 52 is adjusted to adjust the amount of liquid supplied into the lining material 60. , As shown in FIG. 8, the liquid level 40e in the lining material 60 is empty so as to have a predetermined height h (for example, h = 0 to 2 m) beyond the ground to the lower end of the reversing nozzle 12. Perform pressure reversal and hydraulic pressure reversal. The outline of the liquid level 40e in the lining material can be roughly grasped by visual inspection, tentacles, or tapping sound of the lining material 60 on the ground.
 図8から明らかなように、空圧反転に加えて液圧反転を行うと、空圧反転に必要な密閉空間が減少し、全長が長いライニング材であっても、小型のエアコンプレッサーで効果的にライニング材を反転させることができる。また、全長が長いライニング材を反転する場合でも、給液を行いながら反転が行われるので、ライニング材の管内抵抗を軽減させることができる。更に流量調整バルブ52、58を用いて給液量、反転速度を簡単に調整できるので、反転操作が簡易化される。 As is clear from FIG. 8, when hydraulic pressure inversion is performed in addition to pneumatic inversion, the enclosed space required for pneumatic inversion is reduced, and even a lining material having a long overall length is effective with a small air compressor. The lining material can be inverted. Further, even when the lining material having a long overall length is inverted, the inversion is performed while supplying the liquid, so that the resistance in the pipe of the lining material can be reduced. Further, since the liquid supply amount and the reversing speed can be easily adjusted by using the flow rate adjusting valves 52 and 58, the reversing operation is simplified.
 すべての長さに渡ってライニング材60が反転してライニングすべき既設管の全域に渡って挿入されると、反転操作を停止する。既に、ライニング材60内には、液体40が満たされているので、液体40をボイラーを搭載した作業トラック(不図示)に導き、ボイラーで加熱、循環して、ライニング材60を加熱、硬化させる。このように、反転終了と同時に熱硬化作業に移行できるので、時間短縮になるとともに、ライニング材60の終端に、図4cに示したような、熱硬化のためのシャワーホース63を取り付ける必要がない、という効果が得られる。なお、ライニング材内に満たされる液量を、熱硬化に必要な量とするために、反転終了近くになったとき、ライニング材内の液面40eが既設管67の上端を少し超えるようなレベルになるように、給液量を調整するのが好ましい。 When the lining material 60 is inverted over the entire length and inserted over the entire area of the existing pipe to be lined, the inversion operation is stopped. Since the lining material 60 is already filled with the liquid 40, the liquid 40 is guided to a work truck (not shown) equipped with a boiler and heated and circulated by the boiler to heat and cure the lining material 60. .. In this way, since the heat curing work can be started at the same time as the inversion is completed, the time is shortened and it is not necessary to attach the shower hose 63 for thermosetting as shown in FIG. 4c to the end of the lining material 60. , The effect can be obtained. In order to make the amount of liquid filled in the lining material the amount required for thermosetting, the level at which the liquid level 40e in the lining material slightly exceeds the upper end of the existing pipe 67 when it is near the end of inversion. It is preferable to adjust the amount of liquid supplied so as to be.
 空圧反転と液圧反転は、実施例1に示した反転装置だけでなく、従来知られている反転装置を利用して行うことができる。その実施例が図9から図11に図示されている。 Pneumatic reversal and hydraulic pressure reversal can be performed using not only the reversing device shown in the first embodiment but also a conventionally known reversing device. Examples thereof are shown in FIGS. 9 to 11.
 実施例2に用いられる反転装置80は反転容器81を有し、反転容器81には、複数のガイドローラー89を有する導管82が取り付けられる。導管82の先端には反転ノズル83が取り付けられ、反転ノズル83には、継手84を介して給液管85が取り付けられる。給液管85は、後述する液槽から供給される液体を反転ノズル83内に供給するもので、その流量は流量調整バルブ86を用いて調整することができる。 The reversing device 80 used in the second embodiment has a reversing container 81, and a conduit 82 having a plurality of guide rollers 89 is attached to the reversing container 81. A reversing nozzle 83 is attached to the tip of the conduit 82, and a liquid supply pipe 85 is attached to the reversing nozzle 83 via a joint 84. The liquid supply pipe 85 supplies the liquid supplied from the liquid tank described later into the reversing nozzle 83, and the flow rate thereof can be adjusted by using the flow rate adjusting valve 86.
 導管82と反転ノズル83は回動軸87を介して反転容器81に対して分離できるように構成される。導管82と反転ノズル83を回動軸87を中心に反時計方向に回動すると、反転容器81が開放し、ライニング材60をシャフト88に巻き取ることができる。シャフト88に巻き取られたライニング材60は、その一端が導管82に導かれて、反転ノズル83に取り付けられる。 The conduit 82 and the reversing nozzle 83 are configured to be separable from the reversing container 81 via the rotating shaft 87. When the conduit 82 and the reversing nozzle 83 are rotated counterclockwise about the rotation shaft 87, the reversing container 81 is opened and the lining material 60 can be wound around the shaft 88. One end of the lining material 60 wound around the shaft 88 is guided to the conduit 82 and attached to the reversing nozzle 83.
 図9に図示したように、ライニング材60を反転ノズル83に取り付けた状態では、反転容器81は気密な状態になっており、流量調整バルブ90を設けた給気管91を介してエアコンプレッサー92から圧縮空気を反転容器81内に供給すると、反転圧が反転ノズル83に取り付けられたライニング材60に作用し、ライニング材60は反転ノズル83から反転して外部に引き出される。 As shown in FIG. 9, when the lining material 60 is attached to the reversing nozzle 83, the reversing container 81 is in an airtight state, and is transmitted from the air compressor 92 via the air supply pipe 91 provided with the flow rate adjusting valve 90. When the compressed air is supplied into the reversing container 81, the reversing pressure acts on the lining material 60 attached to the reversing nozzle 83, and the lining material 60 is reversed from the reversing nozzle 83 and pulled out to the outside.
 反転装置80は、支持板93を介して作業トラック(不図示)の荷台に取り付けられて、作業現場のマンホール66近くに移動される。作業現場では、図10、図11に示したように、タンク車に搭載された液槽94のパイプ96と、反転装置80の給液管85が圧送ポンプ95を介して結合される。圧送ポンプ95を駆動することにより、液槽94内の液体40をくみ出し、反転ノズル83内に注入することができる。 The reversing device 80 is attached to the loading platform of a work truck (not shown) via a support plate 93, and is moved near the manhole 66 at the work site. At the work site, as shown in FIGS. 10 and 11, the pipe 96 of the liquid tank 94 mounted on the tank car and the liquid supply pipe 85 of the reversing device 80 are connected via the pressure feed pump 95. By driving the pressure feed pump 95, the liquid 40 in the liquid tank 94 can be pumped out and injected into the reversing nozzle 83.
 実施例1と同様に、最初は、空圧反転を行うので、図10に示したように、反転ノズル83がマンホール66に臨むように、反転装置80と液槽94を移動する。圧送ポンプ95を停止して、流量調整バルブ90を全開にしエアコンプレッサー92を駆動する。圧縮空気が反転圧として反転ノズル83に取り付けられたライニング材60に作用するので、ライニング材60は、マンホール66を経て、屈曲管69を介し既設管67内に挿入される。 Similar to the first embodiment, since the pneumatic reversal is performed at first, the reversing device 80 and the liquid tank 94 are moved so that the reversing nozzle 83 faces the manhole 66 as shown in FIG. The pressure feed pump 95 is stopped, the flow rate adjusting valve 90 is fully opened, and the air compressor 92 is driven. Since the compressed air acts as a reversing pressure on the lining material 60 attached to the reversing nozzle 83, the lining material 60 is inserted into the existing pipe 67 via the manhole 66 and the bending pipe 69.
 図10に示したように、ライニング材60が既設管67の入口から所定長さ挿入された後、一旦流量調整バルブ90を閉じて空圧反転を中断する。続いて、流量調整バルブ86を全開にして、圧送ポンプ95を駆動し、液槽94内の液体40を反転ノズル83を介してライニング材60内に供給するとともに、空圧反転を再開する。 As shown in FIG. 10, after the lining material 60 is inserted for a predetermined length from the inlet of the existing pipe 67, the flow rate adjusting valve 90 is temporarily closed to interrupt the pneumatic reversal. Subsequently, the flow rate adjusting valve 86 is fully opened, the pressure feed pump 95 is driven, the liquid 40 in the liquid tank 94 is supplied into the lining material 60 via the reversing nozzle 83, and the air pressure reversal is restarted.
 実施例1と同様に、流量調整バルブ90を調整して空圧による反転速度を調整するとともに、流量調整バルブ86を調整してライニング材60内への給液量を調整することにより、図11に示したように、ライニング材60内の液位が、地面を超え反転ノズル83の下方端までの所定の高さhになるように、空圧反転と液圧反転を行う。 In the same manner as in the first embodiment, the flow rate adjusting valve 90 is adjusted to adjust the reversal speed due to pneumatic pressure, and the flow rate adjusting valve 86 is adjusted to adjust the amount of liquid supplied into the lining material 60. As shown in the above, the air pressure reversal and the hydraulic pressure reversal are performed so that the liquid level in the lining material 60 reaches a predetermined height h beyond the ground to the lower end of the reversing nozzle 83.
 図11から明らかなように、空圧反転に必要な密閉空間は、反転が完了するまでほぼ同じであるので、小型のエアコンプレッサーで効果的にライニング材を反転させることができる。その他、実施例1で述べたのと同様な効果を得ることができる。 As is clear from FIG. 11, since the enclosed space required for pneumatic reversal is almost the same until the reversal is completed, the lining material can be effectively reversed with a small air compressor. In addition, the same effect as described in Example 1 can be obtained.
 すべての長さに渡ってライニング材60が反転してライニングすべき既設管の全域に渡って挿入されると、反転操作を停止し、実施例1で述べたように、ライニング材60内の液体40をボイラーで加熱、循環して、ライニング材60を加熱、硬化させる。 When the lining material 60 is inverted over the entire length and inserted over the entire area of the existing pipe to be lined, the inversion operation is stopped and the liquid in the lining material 60 is stopped as described in the first embodiment. 40 is heated and circulated in a boiler to heat and cure the lining material 60.
 1 反転容器
 2 開口部
 10 円柱部
 12 反転ノズル
 15 気体供給口
 16 熱水供給口
 17 熱水排出口
 18 液体供給口
 30 30’ 開口部材
 31 31’ 開口
 40 液体
 41 液槽
 44 液体排出口
 45 液面計
 50 圧送ポンプ
 52、58 流量調整バルブ
 56 エアコンプレッサー
 59 気圧計
 60 ライニング材
 66 マンホール
 67 既設管
 69 屈曲管
 70 液面計
 71 圧送ポンプ
 80 反転装置
 81 反転容器
 82 導管
 83 反転ノズル
 85 給液管
 86、90 流量調整バルブ
1 Inverting container 2 Opening 10 Cylindrical part 12 Inverting nozzle 15 Gas supply port 16 Hot water supply port 17 Hot water discharge port 18 Liquid supply port 30 30'Opening member 31 31' Opening 40 Liquid 41 Liquid tank 44 Liquid discharge port 45 Liquid Surface meter 50 Pressure feed pump 52, 58 Flow control valve 56 Air compressor 59 Pressure gauge 60 Lining material 66 Manhole 67 Existing pipe 69 Bending pipe 70 Liquid level gauge 71 Pressure feed pump 80 Reversing device 81 Reversing container 82 Conduit 83 Reversing nozzle 85 Liquid supply pipe 86, 90 Flow control valve

Claims (8)

  1.  管状のライニング材の一端を気密な反転容器に設けられた反転ノズルに取り付け、反転容器内に反転圧を形成して、ライニング材を既設管内に反転させる方法であって、
     圧縮気体を反転容器内に供給し、該圧縮気体による気圧により反転圧を形成する工程と、
     液体をライニング材内に供給し、液圧により反転圧を形成する工程と、を有し、
     液体を、ライニング材内に供給しながら、気圧による反転圧を形成し、気圧と液圧によりライニング材を反転させることを特徴とする方法。
    A method in which one end of a tubular lining material is attached to a reversing nozzle provided in an airtight reversing container to form a reversing pressure in the reversing container to invert the lining material into an existing pipe.
    The process of supplying the compressed gas into the reversing container and forming the reversing pressure by the atmospheric pressure of the compressed gas.
    It has a step of supplying a liquid into a lining material and forming a reversal pressure by the hydraulic pressure.
    A method characterized in that a reversing pressure is formed by atmospheric pressure while supplying a liquid into the lining material, and the lining material is inverted by the atmospheric pressure and the hydraulic pressure.
  2.  反転容器を液槽内に配置して該液槽内の液体を反転容器内に供給し、反転容器内に供給された液体をライニング材内に供給することを特徴とする請求項1に記載の方法。 The first aspect of claim 1, wherein the reversing container is arranged in a liquid tank, the liquid in the liquid tank is supplied into the reversing container, and the liquid supplied in the reversing container is supplied into the lining material. Method.
  3.  反転容器内に供給された液体を反転ノズルからオーバーフローさせて、液体をライニング材内に供給することを特徴とする請求項2に記載の方法。 The method according to claim 2, wherein the liquid supplied in the reversing container overflows from the reversing nozzle and the liquid is supplied into the lining material.
  4.  液槽を、反転容器の外部に配置し、該液槽内の液体をライニング材内に供給することを特徴とする請求項1に記載の方法。 The method according to claim 1, wherein the liquid tank is arranged outside the reversing container, and the liquid in the liquid tank is supplied into the lining material.
  5.  気圧によりライニング材が所定長さ既設管内に反転された後に、液体をライニング材内に供給することを特徴とする請求項1から4のいずれか1項に記載の方法。 The method according to any one of claims 1 to 4, wherein the liquid is supplied into the lining material after the lining material is inverted in the existing pipe having a predetermined length by atmospheric pressure.
  6.  液体を、ライニング材内の液体レベルが所定レベルになるように、供給することを特徴とする請求項1から5のいずれか1項に記載の方法。 The method according to any one of claims 1 to 5, wherein the liquid is supplied so that the liquid level in the lining material becomes a predetermined level.
  7.  前記所定のレベルが、地上より上で反転ノズルより下になるレベルであることを特徴とする請求項6に記載の方法。 The method according to claim 6, wherein the predetermined level is above the ground and below the reversing nozzle.
  8.  ライニング材が熱硬化性樹脂でできており、ライニング材内に供給された液体がライニング材の熱硬化に利用されることを特徴とする請求項1から7のいずれか1項に記載の方法。 The method according to any one of claims 1 to 7, wherein the lining material is made of a thermosetting resin, and the liquid supplied into the lining material is used for heat curing of the lining material.
PCT/JP2020/025898 2019-07-18 2020-07-01 Method for inverting lining material WO2021010169A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003236932A (en) * 2002-02-14 2003-08-26 Kansui Kogyo Kk Method for lining tube
JP2004188818A (en) * 2002-12-12 2004-07-08 Shonan Plastic Mfg Co Ltd Conduit repair technique
JP2010149285A (en) * 2008-12-24 2010-07-08 Shonan Plastic Mfg Co Ltd Pipe-lining material and pipe-lining method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003236932A (en) * 2002-02-14 2003-08-26 Kansui Kogyo Kk Method for lining tube
JP2004188818A (en) * 2002-12-12 2004-07-08 Shonan Plastic Mfg Co Ltd Conduit repair technique
JP2010149285A (en) * 2008-12-24 2010-07-08 Shonan Plastic Mfg Co Ltd Pipe-lining material and pipe-lining method

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