WO2021008387A1 - Anchor rod and anchor cable stirrer - Google Patents
Anchor rod and anchor cable stirrer Download PDFInfo
- Publication number
- WO2021008387A1 WO2021008387A1 PCT/CN2020/100118 CN2020100118W WO2021008387A1 WO 2021008387 A1 WO2021008387 A1 WO 2021008387A1 CN 2020100118 W CN2020100118 W CN 2020100118W WO 2021008387 A1 WO2021008387 A1 WO 2021008387A1
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- WO
- WIPO (PCT)
- Prior art keywords
- stirring shaft
- anchor rod
- cable
- driving device
- anchor
- Prior art date
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- 238000003756 stirring Methods 0.000 claims abstract description 130
- 230000005540 biological transmission Effects 0.000 claims description 59
- 238000009434 installation Methods 0.000 claims description 17
- 238000010276 construction Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
Definitions
- the invention relates to the technical field of bolt and cable support for mines and roadways, in particular to an anchor bolt and cable agitator.
- the roadway is supported by bolts and cables.
- the bolt and anchor agitator is set between the bolt rig and the bolt to mix the resin anchoring agent to achieve rapid installation.
- the anchor rod anchor cable stirrer may not be connected to the top due to the insufficient stroke of the anchor bolt driller, and manual replacement of different length stirrers according to the site conditions is required, which affects the support efficiency.
- the main purpose of the present invention is to provide an anchor rod and cable agitator to solve the problem that the length of the anchor rod and cable agitator cannot be adjusted in the prior art, which affects the supporting efficiency.
- an anchor rod and cable agitator including: a stirring assembly, including a stirring shaft and a connecting portion provided at one end of the stirring shaft, the connecting portion being used for connecting with the anchor rod and the anchor cable;
- the device is connected with the stirring shaft, and the first driving device drives the stirring shaft to move to drive the connecting part and the anchor rod to rotate around the central axis of the stirring shaft through the stirring shaft;
- the second driving device is connected with the stirring shaft, and the second driving device
- the stirring shaft is driven to move, so as to drive the connecting part and the anchor rod to move along the central axis of the stirring shaft through the stirring shaft.
- first driving device and the second driving device are activated synchronously, so that the stirring shaft can rotate and telescope at the same time.
- the connecting portion has an installation recess, and the anchor rod anchor cable extends into the installation recess and stops with the installation recess to realize the connection between the anchor rod anchor cable and the mixing assembly; wherein the inner surface of the installation recess and the anchor rod anchor The outer surface of the cable fits.
- first driving device is a hydraulic motor
- second driving device is a hydraulic cylinder
- the hydraulic motor and the hydraulic cylinder are powered by the same hydraulic pump.
- the anchor rod and cable agitator further includes: a first transmission assembly, the first driving device drives the stirring shaft to move through the first transmission assembly, the first transmission assembly includes a first gear structure and a first gear structure meshed with the first gear structure There are two gear structures, the first gear structure is connected with the output shaft of the hydraulic motor, and the second gear structure is connected with the stirring shaft.
- the second gear structure includes: a first sleeve portion, sleeved on the stirring shaft and in rotation-stop fit with the stirring shaft; a toothed portion, provided on the outer surface of the first sleeve portion, the toothed portion and the first sleeve A gear structure is meshed to drive the toothed part, the first sleeve part and the stirring shaft to rotate through the first gear structure.
- the first sleeve part is a hollow shaft structure
- the hollow shaft structure is arranged coaxially with the stirring shaft
- the second gear structure further includes: a second sleeve part sleeved on the stirring shaft and connected with the first sleeve part ;
- the transmission key is located between the mixing shaft and the second sleeve part, to drive the second sleeve part and the transmission key to move through the first sleeve part to realize the rotation of the mixing shaft.
- the second driving device is a hydraulic cylinder
- the anchor rod and rope agitator further includes: a second transmission assembly, the second driving device drives the stirring shaft to move through the second transmission assembly, and the second transmission assembly includes a transmission member and a In the bearing structure in the component, the piston rod of the hydraulic cylinder is connected with the transmission component, and the stirring shaft or the connecting part is penetrated in the bearing structure and can rotate relative to the transmission component.
- piston rod is hinged with one side of the transmission member, and the stirring shaft and the piston rod are arranged parallel to each other.
- the transmission member includes two sub-transmission members arranged oppositely, and the two sub-transmission members are connected to form an installation space for installing the bearing structure.
- the first driving device is connected with the stirring shaft and can drive the stirring shaft to rotate
- the second driving device is connected with the stirring shaft and can drive the stirring shaft to telescopically move along its central axis.
- the second driving device drives the mixing shaft to perform an elongation movement along its central axis, so as to lift the anchor rod and cable to the roadway wall through the elongated mixing shaft to ensure that the anchor rod is anchored.
- the cable can be constructed smoothly, thereby realizing stroke compensation, solving the problem of the unadjustable length of the anchor rod and cable agitator in the prior art and affecting the supporting efficiency, and improving the supporting efficiency of the anchor rod supporting.
- Figure 1 shows a three-dimensional schematic diagram of an embodiment of an anchor rod and cable agitator according to the present invention
- Fig. 2 shows a schematic diagram of the three-dimensional structure of the anchor rod and cable agitator in Fig. 1 when the stirring shaft is in an extended state;
- Fig. 3 shows a cross-sectional view of the anchor rod and cable agitator in Fig. 1.
- orientation words used such as “up and down” are usually for the direction shown in the drawings, or for the vertical, vertical or gravitational direction.
- left and right usually refers to the left and right shown in the drawings;
- inner and outer refers to the inner and outer parts relative to the contour of each component itself, but the above-mentioned orientation The words are not used to limit the invention.
- the present application provides an anchor rod and cable agitator.
- the anchor rod and rope agitator includes a mixing assembly 10, a first driving device 20, and a second driving device 30.
- the stirring assembly 10 includes a stirring shaft 11 and a connecting portion 12 provided at one end of the stirring shaft 11, and the connecting portion 12 is used for connecting with an anchor rod and cable.
- the first driving device 20 is connected to the stirring shaft 11, and the first driving device 20 drives the stirring shaft 11 to move so as to drive the connecting portion 12 and the anchor rod to rotate around the central axis of the stirring shaft 11 through the stirring shaft 11.
- the second driving device 30 is connected to the stirring shaft 11, and the second driving device 30 drives the stirring shaft 11 to move, so that the connecting portion 12 and the anchor rod and anchor cable are driven to move along the central axis of the stirring shaft 11 through the stirring shaft 11.
- the first drive device 20 is connected to the stirring shaft 11 and can drive the stirring shaft 11 to rotate
- the second drive device 30 is connected to the stirring shaft 11 and can drive the stirring shaft 11 to telescopically move along its central axis.
- the second driving device 30 drives the mixing shaft 11 to perform an elongation movement along its central axis, so as to lift the anchor rod and cable to the roadway wall through the elongated mixing shaft 11, It ensures the smooth construction of the anchor rod and cable, thereby realizing stroke compensation, solving the problem that the length of the anchor rod and anchor cable agitator in the prior art cannot be adjusted, which affects the supporting efficiency, and improving the supporting efficiency of the bolt supporting.
- the anchor rod and cable agitator is installed on the anchor rod drilling rig or adapted to other anchor digging machinery to cooperate with the automatic anchor protection of the anchor rod support work.
- the bolt and cable agitator is mainly used in the field of bolt and cable support in mines and roadways.
- the stirring shaft 11 is threadedly connected to the connecting portion 12, and the connecting portion 12 can be replaced according to the specifications and dimensions of the anchor rod and cable. It should be noted that the connection method of the stirring shaft 11 and the connection portion 12 is not limited to this. Optionally, the stirring shaft 11 and the connecting portion 12 are clamped or connected by bolts.
- the first driving device 20 and the second driving device 30 are activated synchronously, so that the stirring shaft 11 rotates and telescopes simultaneously.
- the first driving device 20 drives the mixing shaft 11 to rotate forward
- the second driving device 30 drives the mixing shaft 11 to extend
- the first driving device 20 drives the mixing shaft 11 to reverse
- the second driving device 30 drives the stirring shaft 11 to contract, so that the stirring shaft 11 is retracted to the initial state, and it is convenient to enter the anchor rod and anchor cable again.
- the first driving device 20 and the second driving device 30 respectively drive the mixing shaft 11 to move synchronously to ensure the normal operation of the anchor rod and cable agitator and the smooth construction of the anchor rod and cable.
- the movement modes of the first driving device 20 and the second driving device 30 are not limited to this.
- the second drive device 30 drives the stirring shaft 11 to extend; when the first drive device 20 drives the stirring shaft 11 to rotate forward, the second drive device 30 drives The stirring shaft 11 contracts.
- the connecting portion 12 has an installation recess 121, and the anchor rod anchor cable extends into the installation recess 121 and stops at the installation recess 121 to realize the connection between the anchor rod anchor cable and the mixing assembly 10.
- the inner surface of the mounting recess 121 is matched with the outer surface of the anchor rod and cable.
- the anchor rod anchor cable is extended into the installation recess 121 to realize the non-rotation connection between the connecting portion 12 and the anchor rod anchor cable, and the stirring shaft 11 and the connecting portion 12 can drive the anchor rod anchor cable to move together, thereby realizing the anchor rod anchor
- the cable agitator drives the movement of the anchor rod anchor cable, so that the agitating assembly 10 drives the expansion and contraction movement of the anchor rod anchor cable by operating the first driving device 20 and the second driving device 30, thereby ensuring smooth construction of the anchor rod anchor cable.
- connection manner between the connecting portion 12 and the anchor rod is not limited to this.
- the connecting portion 12 is clamped with the anchor rod or anchor cable or connected by a fastener.
- the first driving device 20 is a hydraulic motor
- the second driving device 30 is a hydraulic cylinder.
- the hydraulic motor and the hydraulic cylinder are powered by the same hydraulic pump.
- the hydraulic pump is activated to drive the hydraulic motor and the hydraulic cylinder to operate simultaneously through the hydraulic pump, so that the mixing shaft 11 rotates and telescopes simultaneously.
- the above arrangement makes the control of the first driving device 20 and the second driving device 30 easier and simpler, and reduces the operating difficulty of the staff.
- the type of the first driving device 20 is not limited to this.
- the first driving device 20 is an electric cylinder or an air cylinder or a motor.
- the type of the second driving device 30 is not limited to this.
- the second driving device 30 is an electric cylinder or an air cylinder or a motor.
- the anchor rod and cable agitator further includes a first transmission assembly 40.
- the first driving device 20 drives the stirring shaft 11 to move through the first transmission assembly 40.
- the first transmission assembly 40 includes a first gear structure 41 and a second gear structure 42 meshing with the first gear structure 41.
- the first gear structure 41 is connected with the output shaft of the hydraulic motor, and the second gear structure 42 is connected with the stirring shaft 11.
- the first driving device 20 drives the stirring shaft 11 to rotate through the first transmission assembly 40, thereby making the rotation speed of the stirring shaft 11 controllable, and achieving the purpose of deceleration or speed increase.
- the hydraulic pump drives the hydraulic motor
- the output shaft of the hydraulic motor drives the first gear structure 41 to rotate
- the first gear structure 41 passes through the first gear structure.
- the two gear structure 42 drives the stirring shaft 11 to rotate so that the stirring shaft 11 rotates around its central axis.
- the hydraulic pump drives the hydraulic cylinder to operate, and the piston rod 31 of the hydraulic cylinder drives the stirring shaft 11 to reciprocate along its central axis, so that the stirring shaft 11 rotates and slides along its central axis at the same time, and the stirring shaft 11 passes through the connecting part.
- 12 Drive the anchor rod and anchor cable to expand and contract, so that the anchor rod and anchor cable can be lifted to the roadway wall, thereby ensuring the smooth construction of the anchor rod and anchor cable.
- the second gear structure 42 includes a first sleeve portion 421 and a toothed portion 422.
- the first sleeve part 421 is sleeved on the stirring shaft 11 and matched with the stirring shaft 11 to prevent rotation.
- the toothed portion 422 is disposed on the outer surface of the first sleeve portion 421, and the toothed portion 422 is meshed with the first gear structure 41 to drive the toothed portion 422, the first sleeve portion 421, and the first gear structure 41 through the first gear structure 41.
- the stirring shaft 11 rotates. In this way, the structure of the above structure is simple, easy to process and realize, and the processing cost of the second gear structure 42 is reduced.
- the first gear structure 41 meshes with the toothed portion 422 and drives the first sleeve portion 421 to rotate through the toothed portion 422, and the first sleeve portion 421 drives The stirring shaft 11 rotates.
- the stirring shaft 11 can slide in the direction of its central axis in the first sleeve portion 421.
- the first sleeve portion 421 has a hollow shaft structure, and the hollow shaft structure is arranged coaxially with the stirring shaft 11.
- the second gear structure 42 further includes a second sleeve portion 423 and a transmission key 424.
- the second sleeve portion 423 is sleeved on the stirring shaft 11 and connected with the first sleeve portion 421.
- the transmission key 424 is located between the stirring shaft 11 and the second sleeve portion 423 to drive the second sleeve portion 423 and the transmission key 424 to move through the first sleeve portion 421 to realize the rotation of the stirring shaft 11.
- the above arrangement ensures that the stirring shaft 11 can rotate under the driving of the first sleeve portion 421 and can slide along the first sleeve portion 421, thereby ensuring that the stirring shaft 11 can operate normally.
- the structure of the above structure is simple, easy to process and realize, and the processing cost of the second gear structure 42 is reduced.
- first sleeve portion 421 and the second sleeve portion 423 are connected by bolts, and the first sleeve portion 421 can drive the second sleeve portion 423 to rotate, thereby driving the transmission key 424 and the stirring shaft 11 to rotate.
- the stirring shaft 11 can slide along the first sleeve portion 421 to drive the connecting portion 12 and the anchor rod to move through the stirring shaft 11.
- the anchor rod and cable agitator further includes a transmission box 60.
- the first gear structure 41 and the toothed portion 422 are both arranged in the transmission box 60, and the first gear structure 41 and the toothed portion 422 are protected by the transmission box 60 to prevent dust and other impurities from adhering to the first gear structure 41
- the toothed portion 422 affect the normal operation of the first transmission assembly 40, thereby improving the operating reliability of the anchor rod and cable agitator.
- the anchor rod and cable agitator further includes a second transmission assembly 50.
- the second driving device 30 drives the stirring shaft 11 to move through the second transmission assembly 50.
- the second transmission assembly 50 includes a transmission member 51 and a bearing structure 52 arranged in the transmission member 51, a piston rod 31 of a hydraulic cylinder and a transmission member 51
- the connecting portion 12 is penetrated in the bearing structure 52 and is rotatable relative to the transmission member 51.
- the second driving device 30 drives the stirring shaft 11 to slide back and forth along its central axis through the second transmission assembly 50, thereby ensuring that the stirring shaft 11 can both rotate and slide, and ensure that the anchor rod and cable agitator can operate normally.
- the hydraulic pump drives the hydraulic motor, the output shaft of the hydraulic motor drives the first gear structure 41 to rotate, and the first gear structure 41 passes through the first gear structure.
- the two gear structure 42 drives the stirring shaft 11 to rotate, so that the stirring shaft 11 rotates around its central axis relative to the bearing structure 52.
- the hydraulic pump drives the hydraulic cylinder to run, and the piston rod 31 of the hydraulic cylinder drives the transmission member 51 to expand and contract, so that the transmission member 51 drives the stirring shaft 11 to slide back and forth along its central axis, so that the stirring shaft 11 rotates and moves along its axis at the same time.
- the mixing shaft 11 drives the bolt and anchor cable to expand and contract through the connecting part 12, so that the bolt and anchor cable can be lifted to the roadway wall, thereby ensuring the smooth construction of the bolt and anchor cable.
- the stirring shaft is inserted in the bearing structure and can rotate relative to the transmission member.
- the second driving device drives the stirring shaft to slide back and forth along its central axis through the second transmission assembly, thereby ensuring that the stirring shaft can both rotate and slide, and ensure that the anchor rod and cable agitator can operate normally.
- the piston rod 31 is hinged to one side of the transmission member 51, and the stirring shaft 11 and the piston rod 31 are arranged parallel to each other. In this way, the above arrangement ensures that there will be no movement interference between the piston rod 31 and the stirring shaft 11, thereby ensuring that the anchor rod and cable agitator can operate normally, and improves the operating reliability of the anchor rod and cable agitator.
- the transmission member 51 includes two sub-transmission members arranged oppositely, and the two sub-transmission members are connected to form an installation space for installing the bearing structure 52.
- each sub-transmission member has two connecting lugs, and the connecting lugs of the two sub-transmission members are connected together to form an installation space between the two sub-transmission members.
- the first driving device is connected with the stirring shaft and can drive the stirring shaft to rotate
- the second driving device is connected with the stirring shaft and can drive the stirring shaft to telescopically move along its central axis.
- the second driving device drives the mixing shaft to perform an elongation movement along its central axis, so as to lift the anchor rod and cable to the roadway wall through the elongated mixing shaft to ensure that the anchor rod is anchored.
- the cable can be constructed smoothly, thereby realizing stroke compensation, solving the problem of the unadjustable length of the anchor rod and cable agitator in the prior art and affecting the supporting efficiency, and improving the supporting efficiency of the anchor rod supporting.
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Abstract
An anchor rod and anchor cable stirrer, comprising: a stirring assembly (10) which comprises a stirring shaft (11) and a connecting part (12) provided at one end of the stirring shaft (11) and connected to an anchor rod and anchor cable; a first driving device (20) connected to the stirring shaft (11) and configured to drive the stirring shaft (11) to move to drive the connecting part (12) and the anchor bolt and anchor cable to rotate around the central axis of the stirring shaft (11) by means of the stirring shaft (11); and a second driving device (30) connected to the stirring shaft (11) and configured to drive the stirring shaft (11) to move to drive the connecting part (12) and the anchor bolt and anchor cable to perform telescopic movement by means of the stirring shaft (11) along the central axis of the stirring shaft (11). The anchor rod and anchor cable stirrer effectively solves the problem in the prior art that the support efficiency is affected due to the fact that the length of the anchor rod and anchor cable stirrer is not adjustable.
Description
本发明涉及矿山及巷道锚杆锚索支护技术领域,具体而言,涉及一种锚杆锚索搅拌器。The invention relates to the technical field of bolt and cable support for mines and roadways, in particular to an anchor bolt and cable agitator.
目前,在布置巷道的过程中,需要对巷道进行支护。通常地,采用锚杆锚索支护的方式对巷道进行支护,在支护过程中,锚杆锚索搅拌器设置在锚杆钻机与锚杆之间,用于搅拌树脂锚固剂,实现快速安装。At present, in the process of arranging the roadway, it is necessary to support the roadway. Usually, the roadway is supported by bolts and cables. In the supporting process, the bolt and anchor agitator is set between the bolt rig and the bolt to mix the resin anchoring agent to achieve rapid installation.
然而,在锚杆施工过程中,可能因锚杆钻机行程不够导致锚杆锚索搅拌器不能接顶,需要人工根据现场情况频繁更换不同长度的搅拌器,影响支护效率。However, during the construction of the anchor rod, the anchor rod anchor cable stirrer may not be connected to the top due to the insufficient stroke of the anchor bolt driller, and manual replacement of different length stirrers according to the site conditions is required, which affects the support efficiency.
发明内容Summary of the invention
本发明的主要目的在于提供一种锚杆锚索搅拌器,以解决现有技术中锚杆锚索搅拌器的长度不可调整,影响支护效率的问题。The main purpose of the present invention is to provide an anchor rod and cable agitator to solve the problem that the length of the anchor rod and cable agitator cannot be adjusted in the prior art, which affects the supporting efficiency.
为了实现上述目的,本发明提供了一种锚杆锚索搅拌器,包括:搅拌组件,包括搅拌轴及设置在搅拌轴一端的连接部,连接部用于与锚杆锚索连接;第一驱动装置,与搅拌轴连接,第一驱动装置驱动搅拌轴运动,以通过搅拌轴带动连接部及锚杆锚索绕搅拌轴的中心轴线转动;第二驱动装置,与搅拌轴连接,第二驱动装置驱动搅拌轴运动,以通过搅拌轴带动连接部及锚杆锚索沿搅拌轴的中心轴线进行伸缩运动。In order to achieve the above objective, the present invention provides an anchor rod and cable agitator, including: a stirring assembly, including a stirring shaft and a connecting portion provided at one end of the stirring shaft, the connecting portion being used for connecting with the anchor rod and the anchor cable; The device is connected with the stirring shaft, and the first driving device drives the stirring shaft to move to drive the connecting part and the anchor rod to rotate around the central axis of the stirring shaft through the stirring shaft; the second driving device is connected with the stirring shaft, and the second driving device The stirring shaft is driven to move, so as to drive the connecting part and the anchor rod to move along the central axis of the stirring shaft through the stirring shaft.
进一步地,第一驱动装置和第二驱动装置同步启动,以使搅拌轴同时进行转动和伸缩运动。Further, the first driving device and the second driving device are activated synchronously, so that the stirring shaft can rotate and telescope at the same time.
进一步地,连接部具有安装凹部,锚杆锚索伸入安装凹部内且与安装凹部限位止挡,以实现锚杆锚索与搅拌组件的连接;其中,安装凹部的内表面与锚杆锚索的外表面相适配。Further, the connecting portion has an installation recess, and the anchor rod anchor cable extends into the installation recess and stops with the installation recess to realize the connection between the anchor rod anchor cable and the mixing assembly; wherein the inner surface of the installation recess and the anchor rod anchor The outer surface of the cable fits.
进一步地,第一驱动装置为液压马达,第二驱动装置为液压缸,液压 马达与液压缸由同一个液压泵提供动力。Further, the first driving device is a hydraulic motor, and the second driving device is a hydraulic cylinder, and the hydraulic motor and the hydraulic cylinder are powered by the same hydraulic pump.
进一步地,锚杆锚索搅拌器还包括:第一传动组件,第一驱动装置通过第一传动组件驱动搅拌轴运动,第一传动组件包括第一齿轮结构和与第一齿轮结构相啮合的第二齿轮结构,第一齿轮结构与液压马达的输出轴连接,第二齿轮结构与搅拌轴连接。Further, the anchor rod and cable agitator further includes: a first transmission assembly, the first driving device drives the stirring shaft to move through the first transmission assembly, the first transmission assembly includes a first gear structure and a first gear structure meshed with the first gear structure There are two gear structures, the first gear structure is connected with the output shaft of the hydraulic motor, and the second gear structure is connected with the stirring shaft.
进一步地,第二齿轮结构包括:第一套设部,套设在搅拌轴上且与搅拌轴止转配合;齿状部,设置在第一套设部的外表面上,齿状部与第一齿轮结构相啮合,以通过第一齿轮结构带动齿状部、第一套设部及搅拌轴转动。Further, the second gear structure includes: a first sleeve portion, sleeved on the stirring shaft and in rotation-stop fit with the stirring shaft; a toothed portion, provided on the outer surface of the first sleeve portion, the toothed portion and the first sleeve A gear structure is meshed to drive the toothed part, the first sleeve part and the stirring shaft to rotate through the first gear structure.
进一步地,第一套设部为空心轴结构,空心轴结构与搅拌轴同轴设置,第二齿轮结构还包括:第二套设部,套设在搅拌轴上且与第一套设部连接;传动键,位于搅拌轴与第二套设部之间,以通过第一套设部带动第二套设部及传动键运动,以实现搅拌轴的转动。Further, the first sleeve part is a hollow shaft structure, the hollow shaft structure is arranged coaxially with the stirring shaft, and the second gear structure further includes: a second sleeve part sleeved on the stirring shaft and connected with the first sleeve part ; The transmission key is located between the mixing shaft and the second sleeve part, to drive the second sleeve part and the transmission key to move through the first sleeve part to realize the rotation of the mixing shaft.
进一步地,第二驱动装置为液压缸,锚杆锚索搅拌器还包括:第二传动组件,第二驱动装置通过第二传动组件驱动搅拌轴运动,第二传动组件包括传动件和设置在传动件内的轴承结构,液压缸的活塞杆与传动件连接,搅拌轴或连接部穿设在轴承结构内且可相对于传动件转动。Further, the second driving device is a hydraulic cylinder, and the anchor rod and rope agitator further includes: a second transmission assembly, the second driving device drives the stirring shaft to move through the second transmission assembly, and the second transmission assembly includes a transmission member and a In the bearing structure in the component, the piston rod of the hydraulic cylinder is connected with the transmission component, and the stirring shaft or the connecting part is penetrated in the bearing structure and can rotate relative to the transmission component.
进一步地,活塞杆与传动件的一侧铰接,且搅拌轴与活塞杆相互平行设置。Further, the piston rod is hinged with one side of the transmission member, and the stirring shaft and the piston rod are arranged parallel to each other.
进一步地,传动件包括相对设置的两个子传动件,两个子传动件连接以形成用于安装轴承结构的安装空间。Further, the transmission member includes two sub-transmission members arranged oppositely, and the two sub-transmission members are connected to form an installation space for installing the bearing structure.
应用本发明的技术方案,第一驱动装置与搅拌轴连接且能够驱动搅拌轴转动,第二驱动装置与搅拌轴连接且能够驱动搅拌轴沿其中心轴线伸缩运动。这样,在锚杆施工过程中,当锚杆钻机的行程不够时,即锚杆钻机在最大行程位置时,锚杆锚索不能够接顶。这时,通过操作第二驱动装置,使得第二驱动装置驱动搅拌轴沿其中心轴线进行伸长运动,以通过伸长后的搅拌轴将锚杆锚索顶升至巷道壁,保证锚杆锚索能够顺利施工,进而实 现了行程补偿,解决了现有技术中锚杆锚索搅拌器的长度不可调整,影响支护效率的问题,提升了锚杆支护的支护效率。Applying the technical solution of the present invention, the first driving device is connected with the stirring shaft and can drive the stirring shaft to rotate, and the second driving device is connected with the stirring shaft and can drive the stirring shaft to telescopically move along its central axis. In this way, in the process of bolt construction, when the stroke of the bolt drill is insufficient, that is, when the bolt drill is at the maximum stroke position, the bolt anchor cable cannot be connected to the top. At this time, by operating the second driving device, the second driving device drives the mixing shaft to perform an elongation movement along its central axis, so as to lift the anchor rod and cable to the roadway wall through the elongated mixing shaft to ensure that the anchor rod is anchored. The cable can be constructed smoothly, thereby realizing stroke compensation, solving the problem of the unadjustable length of the anchor rod and cable agitator in the prior art and affecting the supporting efficiency, and improving the supporting efficiency of the anchor rod supporting.
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1示出了根据本发明的锚杆锚索搅拌器的实施例的立体结构示意图;Figure 1 shows a three-dimensional schematic diagram of an embodiment of an anchor rod and cable agitator according to the present invention;
图2示出了图1中的锚杆锚索搅拌器的搅拌轴处于伸长状态时的立体结构示意图;以及Fig. 2 shows a schematic diagram of the three-dimensional structure of the anchor rod and cable agitator in Fig. 1 when the stirring shaft is in an extended state; and
图3示出了图1中的锚杆锚索搅拌器的剖视图。Fig. 3 shows a cross-sectional view of the anchor rod and cable agitator in Fig. 1.
其中,上述附图包括以下附图标记:Among them, the above drawings include the following reference signs:
10、搅拌组件;11、搅拌轴;12、连接部;121、安装凹部;20、第一驱动装置;30、第二驱动装置;31、活塞杆;40、第一传动组件;41、第一齿轮结构;42、第二齿轮结构;421、第一套设部;422、齿状部;423、第二套设部;424、传动键;50、第二传动组件;51、传动件;52、轴承结构;60、传动箱。10. Stirring component; 11. Stirring shaft; 12. Connecting part; 121. Mounting recess; 20. First driving device; 30. Second driving device; 31. Piston rod; 40. First transmission component; 41. First Gear structure; 42, second gear structure; 421, first sleeve portion; 422, toothed portion; 423, second sleeve portion; 424, transmission key; 50, second transmission assembly; 51, transmission member; 52 , Bearing structure; 60. Transmission box.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other if there is no conflict. Hereinafter, the present invention will be described in detail with reference to the drawings and in conjunction with the embodiments.
需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下”通常是针对附图所示的方向而言的,或者是针对竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“左、右”通常是针对附图所示的左、右;“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本发明。In the present invention, if there is no explanation to the contrary, the orientation words used such as "up and down" are usually for the direction shown in the drawings, or for the vertical, vertical or gravitational direction. Similarly, for ease of understanding and description, "left and right" usually refers to the left and right shown in the drawings; "inner and outer" refers to the inner and outer parts relative to the contour of each component itself, but the above-mentioned orientation The words are not used to limit the invention.
为了解决现有技术中锚杆锚索搅拌器的长度不可调整,影响支护效率的问题,本申请提供了一种锚杆锚索搅拌器。In order to solve the problem that the length of the anchor rod and cable agitator in the prior art cannot be adjusted and the supporting efficiency is affected, the present application provides an anchor rod and cable agitator.
如图1至图3所示,锚杆锚索搅拌器包括搅拌组件10、第一驱动装 置20及第二驱动装置30。其中,搅拌组件10包括搅拌轴11及设置在搅拌轴11一端的连接部12,连接部12用于与锚杆锚索连接。第一驱动装置20与搅拌轴11连接,第一驱动装置20驱动搅拌轴11运动,以通过搅拌轴11带动连接部12及锚杆锚索绕搅拌轴11的中心轴线转动。第二驱动装置30与搅拌轴11连接,第二驱动装置30驱动搅拌轴11运动,以通过搅拌轴11带动连接部12及锚杆锚索沿搅拌轴11的中心轴线进行伸缩运动。As shown in Figs. 1 to 3, the anchor rod and rope agitator includes a mixing assembly 10, a first driving device 20, and a second driving device 30. Wherein, the stirring assembly 10 includes a stirring shaft 11 and a connecting portion 12 provided at one end of the stirring shaft 11, and the connecting portion 12 is used for connecting with an anchor rod and cable. The first driving device 20 is connected to the stirring shaft 11, and the first driving device 20 drives the stirring shaft 11 to move so as to drive the connecting portion 12 and the anchor rod to rotate around the central axis of the stirring shaft 11 through the stirring shaft 11. The second driving device 30 is connected to the stirring shaft 11, and the second driving device 30 drives the stirring shaft 11 to move, so that the connecting portion 12 and the anchor rod and anchor cable are driven to move along the central axis of the stirring shaft 11 through the stirring shaft 11.
应用本实施例的技术方案,第一驱动装置20与搅拌轴11连接且能够驱动搅拌轴11转动,第二驱动装置30与搅拌轴11连接且能够驱动搅拌轴11沿其中心轴线伸缩运动。这样,在锚杆施工过程中,当锚杆钻机的行程不够时,即锚杆钻机在最大行程位置时,锚杆锚索不能够接顶。这时,通过操作第二驱动装置30,使得第二驱动装置30驱动搅拌轴11沿其中心轴线进行伸长运动,以通过伸长后的搅拌轴11将锚杆锚索顶升至巷道壁,保证锚杆锚索能够顺利施工,进而实现了行程补偿,解决了现有技术中锚杆锚索搅拌器的长度不可调整,影响支护效率的问题,提升了锚杆支护的支护效率。Applying the technical solution of this embodiment, the first drive device 20 is connected to the stirring shaft 11 and can drive the stirring shaft 11 to rotate, and the second drive device 30 is connected to the stirring shaft 11 and can drive the stirring shaft 11 to telescopically move along its central axis. In this way, in the process of bolt construction, when the stroke of the bolt drill is insufficient, that is, when the bolt drill is at the maximum stroke position, the bolt anchor cable cannot be connected to the top. At this time, by operating the second driving device 30, the second driving device 30 drives the mixing shaft 11 to perform an elongation movement along its central axis, so as to lift the anchor rod and cable to the roadway wall through the elongated mixing shaft 11, It ensures the smooth construction of the anchor rod and cable, thereby realizing stroke compensation, solving the problem that the length of the anchor rod and anchor cable agitator in the prior art cannot be adjusted, which affects the supporting efficiency, and improving the supporting efficiency of the bolt supporting.
在本实施例中,锚杆锚索搅拌器安装于锚杆钻车或适配其他掘锚机械,配合锚杆支护工作的自动锚护。具体地,锚杆锚索搅拌器主要应用于矿山及巷道锚杆锚索支护领域。In this embodiment, the anchor rod and cable agitator is installed on the anchor rod drilling rig or adapted to other anchor digging machinery to cooperate with the automatic anchor protection of the anchor rod support work. Specifically, the bolt and cable agitator is mainly used in the field of bolt and cable support in mines and roadways.
在本实施例中,搅拌轴11与连接部12螺纹连接,且连接部12可根据锚杆锚索的规格尺寸进行更换。需要说明的是,搅拌轴11与连接部12的连接方式不限于此。可选地,搅拌轴11与连接部12卡接或通过螺栓连接。In this embodiment, the stirring shaft 11 is threadedly connected to the connecting portion 12, and the connecting portion 12 can be replaced according to the specifications and dimensions of the anchor rod and cable. It should be noted that the connection method of the stirring shaft 11 and the connection portion 12 is not limited to this. Optionally, the stirring shaft 11 and the connecting portion 12 are clamped or connected by bolts.
在本实施例中,第一驱动装置20和第二驱动装置30同步启动,以使搅拌轴11同时进行转动和伸缩运动。具体地,当第一驱动装置20驱动搅拌轴11正转时,第二驱动装置30驱动搅拌轴11伸长;当锚杆锚索安装完毕后,第一驱动装置20驱动搅拌轴11反转时,第二驱动装置30驱动搅拌轴11收缩,以使搅拌轴11缩回至初始状态,方便再次进入锚杆锚索。其中,第一驱动装置20与第二驱动装置30分别驱动搅拌轴11同步运动,以保证锚杆锚索搅拌器能够正常运行,保证锚杆锚索能够顺利施工。In this embodiment, the first driving device 20 and the second driving device 30 are activated synchronously, so that the stirring shaft 11 rotates and telescopes simultaneously. Specifically, when the first driving device 20 drives the mixing shaft 11 to rotate forward, the second driving device 30 drives the mixing shaft 11 to extend; when the anchor rod is installed, the first driving device 20 drives the mixing shaft 11 to reverse , The second driving device 30 drives the stirring shaft 11 to contract, so that the stirring shaft 11 is retracted to the initial state, and it is convenient to enter the anchor rod and anchor cable again. Among them, the first driving device 20 and the second driving device 30 respectively drive the mixing shaft 11 to move synchronously to ensure the normal operation of the anchor rod and cable agitator and the smooth construction of the anchor rod and cable.
需要说明的是,第一驱动装置20和第二驱动装置30的运动方式不限于此。可选地,当第一驱动装置20驱动搅拌轴11反转时,第二驱动装置30驱动搅拌轴11伸长;当第一驱动装置20驱动搅拌轴11正转时,第二驱动装置30驱动搅拌轴11收缩。It should be noted that the movement modes of the first driving device 20 and the second driving device 30 are not limited to this. Optionally, when the first drive device 20 drives the stirring shaft 11 to reverse, the second drive device 30 drives the stirring shaft 11 to extend; when the first drive device 20 drives the stirring shaft 11 to rotate forward, the second drive device 30 drives The stirring shaft 11 contracts.
如图1至图3所示,连接部12具有安装凹部121,锚杆锚索伸入安装凹部121内且与安装凹部121限位止挡,以实现锚杆锚索与搅拌组件10的连接。其中,安装凹部121的内表面与锚杆锚索的外表面相适配。这样,将锚杆锚索伸入安装凹部121内,实现连接部12与锚杆锚索的止转连接,则搅拌轴11和连接部12能够带动锚杆锚索一起运动,进而实现锚杆锚索搅拌器带动锚杆锚索的运动,以通过操作第一驱动装置20和第二驱动装置30实现搅拌组件10带动锚杆锚索的伸缩运动,进而保证锚杆锚索能够顺利施工。As shown in FIGS. 1 to 3, the connecting portion 12 has an installation recess 121, and the anchor rod anchor cable extends into the installation recess 121 and stops at the installation recess 121 to realize the connection between the anchor rod anchor cable and the mixing assembly 10. Wherein, the inner surface of the mounting recess 121 is matched with the outer surface of the anchor rod and cable. In this way, the anchor rod anchor cable is extended into the installation recess 121 to realize the non-rotation connection between the connecting portion 12 and the anchor rod anchor cable, and the stirring shaft 11 and the connecting portion 12 can drive the anchor rod anchor cable to move together, thereby realizing the anchor rod anchor The cable agitator drives the movement of the anchor rod anchor cable, so that the agitating assembly 10 drives the expansion and contraction movement of the anchor rod anchor cable by operating the first driving device 20 and the second driving device 30, thereby ensuring smooth construction of the anchor rod anchor cable.
需要说明的是,连接部12与锚杆锚索的连接方式不限于此。可选地,连接部12与锚杆锚索卡接或通过紧固件连接。It should be noted that the connection manner between the connecting portion 12 and the anchor rod is not limited to this. Optionally, the connecting portion 12 is clamped with the anchor rod or anchor cable or connected by a fastener.
在本实施例中,第一驱动装置20为液压马达,第二驱动装置30为液压缸,液压马达与液压缸由同一个液压泵提供动力。这样,当需要锚杆锚索搅拌器进行行程补偿时,启动液压泵,以通过液压泵带动液压马达和液压缸同时运行,进而使得搅拌轴11同时进行转动和伸缩运动。同时,上述设置使得第一驱动装置20和第二驱动装置30的控制更加容易、简便,降低了工作人员的操作难度。In this embodiment, the first driving device 20 is a hydraulic motor, and the second driving device 30 is a hydraulic cylinder. The hydraulic motor and the hydraulic cylinder are powered by the same hydraulic pump. In this way, when the anchor rod and rope agitator is required to perform stroke compensation, the hydraulic pump is activated to drive the hydraulic motor and the hydraulic cylinder to operate simultaneously through the hydraulic pump, so that the mixing shaft 11 rotates and telescopes simultaneously. At the same time, the above arrangement makes the control of the first driving device 20 and the second driving device 30 easier and simpler, and reduces the operating difficulty of the staff.
需要说明的是,第一驱动装置20的类型不限于此。可选地,第一驱动装置20为电缸或气缸或电机。It should be noted that the type of the first driving device 20 is not limited to this. Optionally, the first driving device 20 is an electric cylinder or an air cylinder or a motor.
需要说明的是,第二驱动装置30的类型不限于此。可选地,第二驱动装置30为电缸或气缸或电机。It should be noted that the type of the second driving device 30 is not limited to this. Optionally, the second driving device 30 is an electric cylinder or an air cylinder or a motor.
如图1至图3所示,锚杆锚索搅拌器还包括第一传动组件40。其中,第一驱动装置20通过第一传动组件40驱动搅拌轴11运动,第一传动组件40包括第一齿轮结构41和与第一齿轮结构41相啮合的第二齿轮结构42,第一齿轮结构41与液压马达的输出轴连接,第二齿轮结构42与搅拌轴11连接。这样,第一驱动装置20通过第一传动组件40驱动搅拌轴11转动,进而使得搅拌轴11的转动速度可控,实现减速或增速的目的。As shown in FIGS. 1 to 3, the anchor rod and cable agitator further includes a first transmission assembly 40. Among them, the first driving device 20 drives the stirring shaft 11 to move through the first transmission assembly 40. The first transmission assembly 40 includes a first gear structure 41 and a second gear structure 42 meshing with the first gear structure 41. The first gear structure 41 is connected with the output shaft of the hydraulic motor, and the second gear structure 42 is connected with the stirring shaft 11. In this way, the first driving device 20 drives the stirring shaft 11 to rotate through the first transmission assembly 40, thereby making the rotation speed of the stirring shaft 11 controllable, and achieving the purpose of deceleration or speed increase.
具体地,在锚杆施工过程中,当锚杆钻机的行程不够时,启动液压泵,液压泵驱动液压马达运行,液压马达的输出轴驱动第一齿轮结构41转动,第一齿轮结构41通过第二齿轮结构42带动搅拌轴11转动,以使搅拌轴11绕其中心轴线转动。同时,液压泵驱动液压缸运行,液压缸的活塞杆31带动搅拌轴11沿其中心轴线进行往复运动,以使搅拌轴11同时进行转动和沿其中心轴线的滑动,则搅拌轴11通过连接部12带动锚杆锚索进行伸缩运动,以使锚杆锚索能够顶升至巷道壁,进而保证锚杆锚索能够顺利施工。Specifically, during the construction of the bolt, when the stroke of the bolt drill is insufficient, the hydraulic pump is started, the hydraulic pump drives the hydraulic motor, the output shaft of the hydraulic motor drives the first gear structure 41 to rotate, and the first gear structure 41 passes through the first gear structure. The two gear structure 42 drives the stirring shaft 11 to rotate so that the stirring shaft 11 rotates around its central axis. At the same time, the hydraulic pump drives the hydraulic cylinder to operate, and the piston rod 31 of the hydraulic cylinder drives the stirring shaft 11 to reciprocate along its central axis, so that the stirring shaft 11 rotates and slides along its central axis at the same time, and the stirring shaft 11 passes through the connecting part. 12 Drive the anchor rod and anchor cable to expand and contract, so that the anchor rod and anchor cable can be lifted to the roadway wall, thereby ensuring the smooth construction of the anchor rod and anchor cable.
如图3所示,第二齿轮结构42包括第一套设部421和齿状部422。其中,第一套设部421套设在搅拌轴11上且与搅拌轴11止转配合。齿状部422设置在第一套设部421的外表面上,齿状部422与第一齿轮结构41相啮合,以通过第一齿轮结构41带动齿状部422、第一套设部421及搅拌轴11转动。这样,上述结构的结构简单,容易加工、实现,降低了第二齿轮结构42的加工成本。As shown in FIG. 3, the second gear structure 42 includes a first sleeve portion 421 and a toothed portion 422. Wherein, the first sleeve part 421 is sleeved on the stirring shaft 11 and matched with the stirring shaft 11 to prevent rotation. The toothed portion 422 is disposed on the outer surface of the first sleeve portion 421, and the toothed portion 422 is meshed with the first gear structure 41 to drive the toothed portion 422, the first sleeve portion 421, and the first gear structure 41 through the first gear structure 41. The stirring shaft 11 rotates. In this way, the structure of the above structure is simple, easy to process and realize, and the processing cost of the second gear structure 42 is reduced.
具体地,液压马达的输出轴驱动第一齿轮结构41转动时,第一齿轮结构41与齿状部422啮合并通过齿状部422带动第一套设部421转动,第一套设部421带动搅拌轴11转动。其中,搅拌轴11能够在第一套设部421内沿其中心轴线方向滑动。Specifically, when the output shaft of the hydraulic motor drives the first gear structure 41 to rotate, the first gear structure 41 meshes with the toothed portion 422 and drives the first sleeve portion 421 to rotate through the toothed portion 422, and the first sleeve portion 421 drives The stirring shaft 11 rotates. Wherein, the stirring shaft 11 can slide in the direction of its central axis in the first sleeve portion 421.
如图3所示,第一套设部421为空心轴结构,空心轴结构与搅拌轴11同轴设置,第二齿轮结构42还包括第二套设部423和传动键424。其中,第二套设部423套设在搅拌轴11上且与第一套设部421连接。传动键424位于搅拌轴11与第二套设部423之间,以通过第一套设部421带动第二套设部423及传动键424运动,以实现搅拌轴11的转动。这样,上述设置保证搅拌轴11能够在第一套设部421的带动下转动,且能够沿着第一套设部421滑动,进而保证搅拌轴11能够正常运行。同时,上述结构的结构简单,容易加工、实现,降低了第二齿轮结构42的加工成本。As shown in FIG. 3, the first sleeve portion 421 has a hollow shaft structure, and the hollow shaft structure is arranged coaxially with the stirring shaft 11. The second gear structure 42 further includes a second sleeve portion 423 and a transmission key 424. Wherein, the second sleeve portion 423 is sleeved on the stirring shaft 11 and connected with the first sleeve portion 421. The transmission key 424 is located between the stirring shaft 11 and the second sleeve portion 423 to drive the second sleeve portion 423 and the transmission key 424 to move through the first sleeve portion 421 to realize the rotation of the stirring shaft 11. In this way, the above arrangement ensures that the stirring shaft 11 can rotate under the driving of the first sleeve portion 421 and can slide along the first sleeve portion 421, thereby ensuring that the stirring shaft 11 can operate normally. At the same time, the structure of the above structure is simple, easy to process and realize, and the processing cost of the second gear structure 42 is reduced.
具体地,第一套设部421与第二套设部423通过螺栓连接,第一套设部421能够带动第二套设部423转动,进而带动传动键424及搅拌轴11转动。当液压缸的活塞杆31带动搅拌轴11进行伸缩运动时,搅拌轴11能够沿着第一套设部421滑动,以通过搅拌轴11带动连接部12及锚杆锚 索运动。Specifically, the first sleeve portion 421 and the second sleeve portion 423 are connected by bolts, and the first sleeve portion 421 can drive the second sleeve portion 423 to rotate, thereby driving the transmission key 424 and the stirring shaft 11 to rotate. When the piston rod 31 of the hydraulic cylinder drives the stirring shaft 11 to perform telescopic movement, the stirring shaft 11 can slide along the first sleeve portion 421 to drive the connecting portion 12 and the anchor rod to move through the stirring shaft 11.
如图1至图3所示,锚杆锚索搅拌器还包括传动箱60。其中,第一齿轮结构41和齿状部422均设置在传动箱60内,通过传动箱60对第一齿轮结构41和齿状部422进行保护,以防止灰尘等杂质附着在第一齿轮结构41和齿状部422上而影响第一传动组件40的正常运行,进而提升了锚杆锚索搅拌器的运行可靠性。As shown in FIGS. 1 to 3, the anchor rod and cable agitator further includes a transmission box 60. Wherein, the first gear structure 41 and the toothed portion 422 are both arranged in the transmission box 60, and the first gear structure 41 and the toothed portion 422 are protected by the transmission box 60 to prevent dust and other impurities from adhering to the first gear structure 41 And the toothed portion 422 affect the normal operation of the first transmission assembly 40, thereby improving the operating reliability of the anchor rod and cable agitator.
如图3所示,锚杆锚索搅拌器还包括第二传动组件50。其中,第二驱动装置30通过第二传动组件50驱动搅拌轴11运动,第二传动组件50包括传动件51和设置在传动件51内的轴承结构52,液压缸的活塞杆31与传动件51连接,连接部12穿设在轴承结构52内且可相对于传动件51转动。这样,第二驱动装置30通过第二传动组件50驱动搅拌轴11沿其中心轴线往复滑动,进而保证搅拌轴11既能够转动、也可以滑动,保证锚杆锚索搅拌器能够正常运行。As shown in FIG. 3, the anchor rod and cable agitator further includes a second transmission assembly 50. The second driving device 30 drives the stirring shaft 11 to move through the second transmission assembly 50. The second transmission assembly 50 includes a transmission member 51 and a bearing structure 52 arranged in the transmission member 51, a piston rod 31 of a hydraulic cylinder and a transmission member 51 For connection, the connecting portion 12 is penetrated in the bearing structure 52 and is rotatable relative to the transmission member 51. In this way, the second driving device 30 drives the stirring shaft 11 to slide back and forth along its central axis through the second transmission assembly 50, thereby ensuring that the stirring shaft 11 can both rotate and slide, and ensure that the anchor rod and cable agitator can operate normally.
具体地,在锚杆施工过程中,当锚杆钻机的行程不够时,启动液压泵,液压泵驱动液压马达运行,液压马达的输出轴驱动第一齿轮结构41转动,第一齿轮结构41通过第二齿轮结构42带动搅拌轴11转动,以使搅拌轴11相对于轴承结构52绕其中心轴线转动。同时,液压泵驱动液压缸运行,液压缸的活塞杆31带动传动件51进行伸缩运动,以通过传动件51带动搅拌轴11沿其中心轴线往复滑动,以使搅拌轴11同时进行转动和沿其中心轴线的滑动,则搅拌轴11通过连接部12带动锚杆锚索进行伸缩运动,以使锚杆锚索能够顶升至巷道壁,进而保证锚杆锚索能够顺利施工。Specifically, during the construction of the bolt, when the stroke of the bolt drill is insufficient, the hydraulic pump is started, the hydraulic pump drives the hydraulic motor, the output shaft of the hydraulic motor drives the first gear structure 41 to rotate, and the first gear structure 41 passes through the first gear structure. The two gear structure 42 drives the stirring shaft 11 to rotate, so that the stirring shaft 11 rotates around its central axis relative to the bearing structure 52. At the same time, the hydraulic pump drives the hydraulic cylinder to run, and the piston rod 31 of the hydraulic cylinder drives the transmission member 51 to expand and contract, so that the transmission member 51 drives the stirring shaft 11 to slide back and forth along its central axis, so that the stirring shaft 11 rotates and moves along its axis at the same time. With the sliding of the central axis, the mixing shaft 11 drives the bolt and anchor cable to expand and contract through the connecting part 12, so that the bolt and anchor cable can be lifted to the roadway wall, thereby ensuring the smooth construction of the bolt and anchor cable.
在附图中未示出的其他实施方式中,搅拌轴穿设在轴承结构内且可相对于传动件转动。这样,第二驱动装置通过第二传动组件驱动搅拌轴沿其中心轴线往复滑动,进而保证搅拌轴既能够转动、也可以滑动,保证锚杆锚索搅拌器能够正常运行。In other embodiments not shown in the drawings, the stirring shaft is inserted in the bearing structure and can rotate relative to the transmission member. In this way, the second driving device drives the stirring shaft to slide back and forth along its central axis through the second transmission assembly, thereby ensuring that the stirring shaft can both rotate and slide, and ensure that the anchor rod and cable agitator can operate normally.
如图1和图2所示,活塞杆31与传动件51的一侧铰接,且搅拌轴11与活塞杆31相互平行设置。这样,上述设置保证活塞杆31与搅拌轴11之间不会发生运动干涉,进而保证锚杆锚索搅拌器能够正常运行,提升了锚杆锚索搅拌器的运行可靠性。As shown in Figs. 1 and 2, the piston rod 31 is hinged to one side of the transmission member 51, and the stirring shaft 11 and the piston rod 31 are arranged parallel to each other. In this way, the above arrangement ensures that there will be no movement interference between the piston rod 31 and the stirring shaft 11, thereby ensuring that the anchor rod and cable agitator can operate normally, and improves the operating reliability of the anchor rod and cable agitator.
如图1和图2所示,传动件51包括相对设置的两个子传动件,两个 子传动件连接以形成用于安装轴承结构52的安装空间。具体地,各子传动件具有两个连接凸耳,通过将两个子传动件的连接凸耳连接在一起,以使两个子传动件之间形成安装空间。上述结构的结构简单,容易加工、实现,降低了传动件51的加工成本。As shown in FIGS. 1 and 2, the transmission member 51 includes two sub-transmission members arranged oppositely, and the two sub-transmission members are connected to form an installation space for installing the bearing structure 52. Specifically, each sub-transmission member has two connecting lugs, and the connecting lugs of the two sub-transmission members are connected together to form an installation space between the two sub-transmission members. The above structure is simple in structure, easy to process and realize, and reduces the processing cost of the transmission member 51.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects:
第一驱动装置与搅拌轴连接且能够驱动搅拌轴转动,第二驱动装置与搅拌轴连接且能够驱动搅拌轴沿其中心轴线伸缩运动。这样,在锚杆施工过程中,当锚杆钻机的行程不够时,即锚杆钻机在最大行程位置时,锚杆锚索不能够接顶。这时,通过操作第二驱动装置,使得第二驱动装置驱动搅拌轴沿其中心轴线进行伸长运动,以通过伸长后的搅拌轴将锚杆锚索顶升至巷道壁,保证锚杆锚索能够顺利施工,进而实现了行程补偿,解决了现有技术中锚杆锚索搅拌器的长度不可调整,影响支护效率的问题,提升了锚杆支护的支护效率。The first driving device is connected with the stirring shaft and can drive the stirring shaft to rotate, and the second driving device is connected with the stirring shaft and can drive the stirring shaft to telescopically move along its central axis. In this way, in the process of bolt construction, when the stroke of the bolt drill is insufficient, that is, when the bolt drill is at the maximum stroke position, the bolt anchor cable cannot be connected to the top. At this time, by operating the second driving device, the second driving device drives the mixing shaft to perform an elongation movement along its central axis, so as to lift the anchor rod and cable to the roadway wall through the elongated mixing shaft to ensure that the anchor rod is anchored. The cable can be constructed smoothly, thereby realizing stroke compensation, solving the problem of the unadjustable length of the anchor rod and cable agitator in the prior art and affecting the supporting efficiency, and improving the supporting efficiency of the anchor rod supporting.
显然,上述所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Obviously, the embodiments described above are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate There are features, steps, works, devices, components, and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first" and "second" in the description and claims of the application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in a sequence other than those illustrated or described herein.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明 的保护范围之内。The foregoing descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
- 一种锚杆锚索搅拌器,其特征在于,包括:An anchor rod and cable agitator, characterized in that it comprises:搅拌组件(10),包括搅拌轴(11)及设置在所述搅拌轴(11)一端的连接部(12),所述连接部(12)用于与锚杆锚索连接;The stirring assembly (10) includes a stirring shaft (11) and a connecting portion (12) provided at one end of the stirring shaft (11), and the connecting portion (12) is used for connecting with an anchor rod and a cable;第一驱动装置(20),与所述搅拌轴(11)连接,所述第一驱动装置(20)驱动所述搅拌轴(11)运动,以通过所述搅拌轴(11)带动所述连接部(12)及所述锚杆锚索绕所述搅拌轴(11)的中心轴线转动;The first driving device (20) is connected to the stirring shaft (11), and the first driving device (20) drives the stirring shaft (11) to move, so as to drive the connection through the stirring shaft (11) Part (12) and the anchor rod and cable rotate around the central axis of the stirring shaft (11);第二驱动装置(30),与所述搅拌轴(11)连接,所述第二驱动装置(30)驱动所述搅拌轴(11)运动,以通过所述搅拌轴(11)带动所述连接部(12)及所述锚杆锚索沿所述搅拌轴(11)的中心轴线进行伸缩运动。The second driving device (30) is connected to the stirring shaft (11), and the second driving device (30) drives the stirring shaft (11) to move to drive the connection through the stirring shaft (11) The part (12) and the anchor rod anchor cable perform telescopic movement along the central axis of the stirring shaft (11).
- 根据权利要求1所述的锚杆锚索搅拌器,其特征在于,所述第一驱动装置(20)和所述第二驱动装置(30)同步启动,以使所述搅拌轴(11)同时进行转动和伸缩运动。The anchor rod and cable agitator according to claim 1, characterized in that the first driving device (20) and the second driving device (30) are activated synchronously, so that the stirring shaft (11) is simultaneously activated Perform rotating and telescopic movements.
- 根据权利要求1所述的锚杆锚索搅拌器,其特征在于,所述连接部(12)具有安装凹部(121),所述锚杆锚索伸入所述安装凹部(121)内且与所述安装凹部(121)限位止挡,以实现所述锚杆锚索与所述搅拌组件(10)的连接;其中,所述安装凹部(121)的内表面与所述锚杆锚索的外表面相适配。The anchor rod and cable agitator according to claim 1, wherein the connecting portion (12) has an installation recess (121), and the anchor rod and anchor cable extends into the installation recess (121) and is in contact with The installation recess (121) is a limit stop to realize the connection between the anchor rod and the agitating assembly (10); wherein, the inner surface of the installation recess (121) and the anchor rod The outer surface matches.
- 根据权利要求1所述的锚杆锚索搅拌器,其特征在于,所述第一驱动装置(20)为液压马达,所述第二驱动装置(30)为液压缸,所述液压马达与所述液压缸由同一个液压泵提供动力。The anchor rod and cable agitator according to claim 1, wherein the first driving device (20) is a hydraulic motor, the second driving device (30) is a hydraulic cylinder, and the hydraulic motor is The hydraulic cylinder is powered by the same hydraulic pump.
- 根据权利要求4所述的锚杆锚索搅拌器,其特征在于,所述锚杆锚索搅拌器还包括:The anchor rod and cable agitator according to claim 4, wherein the anchor rod and cable agitator further comprises:第一传动组件(40),所述第一驱动装置(20)通过所述第一传动组件(40)驱动所述搅拌轴(11)运动,所述第一传动组件(40)包括第一齿轮结构(41)和与所述第一齿轮结构(41)相啮合的第二齿轮结构(42),所述第一齿轮结构(41)与所述液压马达的输出轴连接,所述第二齿轮结构(42)与所述搅拌轴(11)连接。The first transmission component (40), the first driving device (20) drives the stirring shaft (11) to move through the first transmission component (40), and the first transmission component (40) includes a first gear Structure (41) and a second gear structure (42) meshed with the first gear structure (41), the first gear structure (41) is connected with the output shaft of the hydraulic motor, and the second gear The structure (42) is connected with the stirring shaft (11).
- 根据权利要求5所述的锚杆锚索搅拌器,其特征在于,所述第二齿轮结构(42)包括:The anchor rod and cable agitator according to claim 5, wherein the second gear structure (42) comprises:第一套设部(421),套设在所述搅拌轴(11)上且与所述搅拌轴(11)止转配合;The first set part (421) is sleeved on the stirring shaft (11) and is matched with the stirring shaft (11) to prevent rotation;齿状部(422),设置在所述第一套设部(421)的外表面上,所述齿状部(422)与所述第一齿轮结构(41)相啮合,以通过所述第一齿轮结构(41)带动所述齿状部(422)、所述第一套设部(421)及所述搅拌轴(11)转动。The toothed portion (422) is arranged on the outer surface of the first sleeved portion (421), and the toothed portion (422) is meshed with the first gear structure (41) to pass through the A gear structure (41) drives the toothed portion (422), the first sleeve portion (421) and the stirring shaft (11) to rotate.
- 根据权利要求6所述的锚杆锚索搅拌器,其特征在于,所述第一套设部(421)为空心轴结构,所述空心轴结构与所述搅拌轴(11)同轴设置,所述第二齿轮结构(42)还包括:The anchor rod and cable agitator according to claim 6, characterized in that the first sleeve part (421) is a hollow shaft structure, and the hollow shaft structure is arranged coaxially with the stirring shaft (11), The second gear structure (42) further includes:第二套设部(423),套设在所述搅拌轴(11)上且与所述第一套设部(421)连接;The second sleeve part (423) is sleeved on the stirring shaft (11) and connected with the first sleeve part (421);传动键(424),位于所述搅拌轴(11)与所述第二套设部(423)之间,以通过所述第一套设部(421)带动所述第二套设部(423)及所述传动键(424)运动,以实现所述搅拌轴(11)的转动。The transmission key (424) is located between the stirring shaft (11) and the second sleeve portion (423) to drive the second sleeve portion (423) through the first sleeve portion (421) ) And the transmission key (424) move to realize the rotation of the stirring shaft (11).
- 根据权利要求1所述的锚杆锚索搅拌器,其特征在于,所述第二驱动装置(30)为液压缸,所述锚杆锚索搅拌器还包括:The anchor rod and cable agitator according to claim 1, wherein the second driving device (30) is a hydraulic cylinder, and the anchor rod and cable agitator further comprises:第二传动组件(50),所述第二驱动装置(30)通过所述第二传动组件(50)驱动所述搅拌轴(11)运动,所述第二传动组件(50)包括传动件(51)和设置在所述传动件(51)内的轴承结构(52),所述液压缸的活塞杆(31)与所述传动件(51)连接,所述搅拌轴(11)或所述连接部(12)穿设在所述轴承结构(52)内且可相对于所述传动件(51)转动。The second transmission component (50), the second driving device (30) drives the stirring shaft (11) to move through the second transmission component (50), and the second transmission component (50) includes a transmission member ( 51) and a bearing structure (52) arranged in the transmission member (51), the piston rod (31) of the hydraulic cylinder is connected with the transmission member (51), the stirring shaft (11) or the The connecting portion (12) penetrates through the bearing structure (52) and can rotate relative to the transmission member (51).
- 根据权利要求8所述的锚杆锚索搅拌器,其特征在于,所述活塞杆(31)与所述传动件(51)的一侧铰接,且所述搅拌轴(11)与所述活塞杆(31)相互平行设置。The anchor rod and cable agitator according to claim 8, characterized in that the piston rod (31) is hinged with one side of the transmission member (51), and the stirring shaft (11) and the piston The rods (31) are arranged parallel to each other.
- 根据权利要求8所述的锚杆锚索搅拌器,其特征在于,所述传动件(51)包括相对设置的两个子传动件,两个所述子传动件连接以形成用于安装所述轴承结构(52)的安装空间。The anchor rod and cable agitator according to claim 8, characterized in that the transmission member (51) comprises two sub-transmission members arranged oppositely, and the two sub-transmission members are connected to form a structure for mounting the bearing Installation space for structure (52).
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CN113107559A (en) * | 2021-04-30 | 2021-07-13 | 中煤科工开采研究院有限公司 | Multifunctional integrated anchor rod construction equipment |
CN113202523A (en) * | 2021-04-30 | 2021-08-03 | 中煤科工开采研究院有限公司 | Multifunctional integrated anchor rod construction device |
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CN210370735U (en) * | 2019-07-17 | 2020-04-21 | 廊坊景隆重工机械有限公司 | Anchor rod and anchor cable stirrer |
CN113530586B (en) * | 2021-08-13 | 2024-01-30 | 中国煤炭科工集团太原研究院有限公司 | Mechanism for automatically drilling, pushing medicine, delivering anchor cable and tensioning and fixedly connecting and cutting off |
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CN210370735U (en) * | 2019-07-17 | 2020-04-21 | 廊坊景隆重工机械有限公司 | Anchor rod and anchor cable stirrer |
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- 2019-07-17 CN CN201921123466.5U patent/CN210370735U/en active Active
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- 2020-07-03 WO PCT/CN2020/100118 patent/WO2021008387A1/en active Application Filing
- 2020-07-03 AU AU2020102674A patent/AU2020102674A4/en active Active
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EP0366103A2 (en) * | 1988-10-26 | 1990-05-02 | Ism International Inc. | Material for setting anchoring bolts |
CN1204713A (en) * | 1998-07-24 | 1999-01-13 | 黄运飞 | Multifunction stirring rotation spray roofbolt rig and construction method |
CN2502824Y (en) * | 2001-08-31 | 2002-07-31 | 江阴市矿山器材厂 | Pneumatic rockbolt anchorage cable drilling machine |
GB2521943A (en) * | 2014-01-01 | 2015-07-08 | Sympafix Bv | Anchor bolt systems and methods of installing anchor bolts |
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CN110242339A (en) * | 2019-07-17 | 2019-09-17 | 廊坊景隆重工机械有限公司 | Anchor shaft anchor cable blender |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113107559A (en) * | 2021-04-30 | 2021-07-13 | 中煤科工开采研究院有限公司 | Multifunctional integrated anchor rod construction equipment |
CN113202523A (en) * | 2021-04-30 | 2021-08-03 | 中煤科工开采研究院有限公司 | Multifunctional integrated anchor rod construction device |
Also Published As
Publication number | Publication date |
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AU2020102674A4 (en) | 2020-12-10 |
CN210370735U (en) | 2020-04-21 |
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