WO2021004296A1 - Compressor and heat exchange device - Google Patents

Compressor and heat exchange device Download PDF

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Publication number
WO2021004296A1
WO2021004296A1 PCT/CN2020/098258 CN2020098258W WO2021004296A1 WO 2021004296 A1 WO2021004296 A1 WO 2021004296A1 CN 2020098258 W CN2020098258 W CN 2020098258W WO 2021004296 A1 WO2021004296 A1 WO 2021004296A1
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WO
WIPO (PCT)
Prior art keywords
sub
shafts
pump body
compressor
piston
Prior art date
Application number
PCT/CN2020/098258
Other languages
French (fr)
Chinese (zh)
Inventor
杨森
胡余生
徐嘉
魏会军
任丽萍
杜忠诚
李直
张培林
Original Assignee
珠海格力节能环保制冷技术研究中心有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 珠海格力节能环保制冷技术研究中心有限公司 filed Critical 珠海格力节能环保制冷技术研究中心有限公司
Publication of WO2021004296A1 publication Critical patent/WO2021004296A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/01Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0005Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • F04B39/066Cooling by ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/102Adaptations or arrangements of distribution members the members being disc valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/121Casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/122Cylinder block
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/125Cylinder heads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • F25B1/04Compression machines, plants or systems with non-reversible cycle with compressor of rotary type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B31/00Compressor arrangements

Definitions

  • the present disclosure is based on the application with the CN application number 201910616084.4 and the filing date of July 09, 2019, and claims its priority.
  • the disclosure of the CN application is hereby incorporated into the present disclosure as a whole.
  • the present disclosure relates to the field of compressor equipment, in particular to a compressor and heat exchange equipment.
  • the rotation direction of the main shaft and the reciprocating direction of the piston are perpendicular to each other, and the piston reciprocates relative to the cylinder.
  • a compressor including: two pump body structures; and a driving part, including a stator assembly, a main shaft, and a rotor assembly cooperating with the stator assembly. Extend and respectively connect with two pump body structures to drive the two pump body structures to work at the same time.
  • the two pump body structures are symmetrically arranged at both ends of the driving part.
  • the compressor further includes: a dispenser body; and two suction pipes, respectively connected to two ends of the dispenser body, and the two suction pipes respectively communicate with two pump body structures.
  • the compressor further includes a casing, the pump body structure and the driving part are located in the casing, the dispenser body is located outside the casing, and the middle of the casing has a compression exhaust port.
  • the middle part of the liquid separator body is also provided with a liquid separation air inlet.
  • the compressor further includes a plurality of bracket structures corresponding to the pump body structure and the driving part respectively, so that adjacent pump body structures and the driving part are connected by the plurality of bracket structures.
  • the support structure includes a cylindrical structure, and both ends of the cylindrical structure have openings.
  • the side wall of the cylindrical structure has at least one heat dissipation hole.
  • the heat dissipation holes are arranged at intervals along the circumference of the cylindrical structure.
  • the support structure further includes at least one sealed bearing, and the sealed bearing is arranged at the opening of the cylindrical structure.
  • the sealed bearing includes a disc body and a protrusion protruding from the disc body.
  • the disc body is connected to the cylindrical structure, and the protrusion extends toward the cylindrical structure.
  • the rotor assembly has an escape sink for accommodating the protrusion.
  • the main shaft includes two sub-shafts, the axes of the two sub-shafts are on the same straight line, and there is an installation gap between the two sub-shafts, and the two pump body structures are respectively arranged at the ends of the two sub-shafts far away from each other; Shared rotor assembly and stator assembly; or the driving part includes two rotor assemblies, the two sub-shafts respectively correspond to two rotor assemblies, and the two sub-shafts share the stator assembly; or the driving part includes two stator assemblies, and the two sub-shafts correspond to two respectively The stator assembly, and the two sub-shafts share the rotor assembly.
  • the main shaft includes two sub-shafts
  • the driving part includes a stator assembly and two rotor assemblies
  • the two sub-shafts correspond to different stator assemblies and rotor assemblies
  • the two sub-shafts are coaxially arranged at both ends of the compressor.
  • the two pump body structures are respectively arranged at one end of the two sub-shafts close to each other.
  • the compressor is a horizontal compressor.
  • a heat exchange device including the above-mentioned compressor.
  • the heat exchange device is an air conditioner.
  • Fig. 1 shows a schematic structural diagram of a compressor according to some specific embodiments of the present disclosure
  • Figure 2 shows a cross-sectional view of the compressor in Figure 1;
  • Fig. 3 shows a schematic diagram of the connection relationship between the pump body assembly and the driving part of the compressor in Fig. 1;
  • Figure 4 shows a cross-sectional view of the pump body structure and the driving part in Figure 3;
  • FIG. 5 shows a schematic structural diagram of the driving part of the compressor in FIG. 1;
  • Figure 6 shows a front view of the driving part in Figure 5;
  • Figure 7 shows a side view of the driving part in Figure 5;
  • FIG. 8 shows a cross-sectional view of the driving part in FIG. 5;
  • FIG. 9 shows a schematic structural view of the rotor assembly of the driving part in FIG. 5;
  • Fig. 10 shows a schematic structural view of the pump body structure of the compressor in Fig. 1;
  • FIG. 11 shows a schematic structural diagram of the cylindrical structure of the support structure in FIG. 5;
  • Figure 12 shows a schematic structural view of the sealed bearing of the bracket structure in Figure 5;
  • FIG. 13 shows a schematic structural diagram of the main shaft in FIG. 5;
  • FIG. 14 shows a schematic structural diagram of the compressor when the main shaft of the compressor is composed of two sub-shafts in some embodiments of the present disclosure
  • FIG. 15 shows a schematic structural diagram of the driving part of the compressor in FIG. 14;
  • FIG. 16 shows a schematic structural diagram of the compressor in some embodiments of the present disclosure when there are two rotor assemblies and two sub-shafts;
  • FIG. 17 shows a schematic structural diagram when there are two stator components, rotor components and sub-shafts of the compressor in some embodiments of the present disclosure
  • Figure 18 shows an exploded view of the connection between the pump body structure and the main shaft in some embodiments of the present disclosure
  • Figure 19 shows a cross-sectional view of the connection between the pump body structure and the main shaft in Figure 18;
  • FIG. 20 shows a schematic structural diagram of the main shaft in FIG. 19;
  • Figure 21 shows a top view of Figure 20
  • Figure 22 shows a schematic view of the structure of the piston in Figure 18;
  • Figure 23 shows a front view of the piston in Figure 22
  • Figure 24 shows a cross-sectional view of the piston in Figure 22
  • FIG. 25 shows a schematic structural diagram of the cylinder in FIG. 18
  • Figure 26 shows a cross-sectional view of the cylinder in Figure 25;
  • Figure 27 shows a schematic structural view of the cylinder head in Figure 18;
  • Figure 28 shows a cross-sectional view of the cylinder head in Figure 27;
  • FIG. 29 shows a schematic diagram of the structure of the suction valve plate in FIG. 18;
  • FIG. 30 shows a schematic diagram of the structure of the suction valve plate baffle in FIG. 18;
  • Fig. 31 shows a schematic diagram of the connection between the guide structure and the rolling bearing in Fig. 18.
  • orientation words used such as “up, down, top, bottom” are usually directed to the direction shown in the drawings, or refer to the vertical, In terms of vertical or gravitational direction; similarly, for ease of understanding and description, “inner and outer” refers to the inner and outer relative to the contour of each component itself, but the above-mentioned orientation words are not used to limit the present disclosure.
  • the embodiments of the present disclosure provide a compressor and a heat exchange device, which can improve the performance of the compressor.
  • the heat exchange equipment includes the compressor described below.
  • the heat exchange device is an air conditioner.
  • the compressor includes: a pump body structure 100 and a driving part 30.
  • the driving part 30 includes a stator assembly 31, a rotor assembly 32 matched with the stator assembly 31, and a main shaft 40.
  • the two ends of the main shaft 40 extend from the two ends of the rotor assembly 32 and respectively connect with the two pump bodies.
  • the structure 100 is drivingly connected to simultaneously drive two pump body structures 100 to work.
  • the compressor can achieve the self-balancing effect without the need for a balancing structure, thereby not only achieving The purpose of simplifying the structure of the compressor is achieved, and the multi-tank compression of the compressor is also realized, thereby improving the performance of the compressor.
  • a key groove and a circumferential key corresponding to the key groove are provided at a position where the main shaft 40 is connected to the pump body structure 100, and the main structure of the circumferential key is a cuboid.
  • the main shaft 40 there are two key grooves at each end of the main shaft 40, and the two key grooves are arranged symmetrically with respect to the main shaft 40.
  • a part of the circumferential key is located inside the key groove, and the other part supports the piston 20.
  • two pump body structures 100 are symmetrically arranged at both ends of the driving part 30.
  • the two pump body structures 100 can respectively compensate the compressor's own balance and reach a state of mutual balance. That is, the unbalance generated by one pump body structure 100 can compensate the unbalance generated by the other body, so that the compressor as a whole can achieve its own balance.
  • the two pump body structures 100 are arranged symmetrically, that is, the pistons 20 of the two pump body structures 100 reciprocate coaxially at all times, but in opposite directions, and the entire compressor is completely self-balanced.
  • the compressor further includes a separator body 80 and a suction pipe 90.
  • a separator body 80 There are two suction pipes 90, the two suction pipes 90 are respectively connected to the two ends of the dispenser body 80, and the two suction pipes 90 respectively communicate with the two pump body structures 100.
  • gas can be supplied to the two pump body structures 100 through the suction pipe 90 respectively during the operation of the compressor.
  • the compressor further includes a housing 200, the pump body structure 100 and the driving part 30 are located in the housing 200, the dispenser body 80 is located outside the housing 200, and the middle of the housing 200 is provided with a compression row. ⁇ 210 ⁇ Air port 210. Since the pump body structure 100 discharges the gas into the housing 200 after exhausting, only one compressor discharge port can discharge the gas discharged from the two pump body structures 100 at the same time.
  • the compression exhaust port 210 is arranged in the middle of the casing 200 so that the compressor can discharge the gas inside the casing 200 more easily.
  • the middle part of the liquid separator body 80 is also provided with a liquid gas inlet 81. This arrangement is for the dispenser to discharge the gas to the two suction pipes 90 more evenly. Therefore, the suction volume of the two pump body structures 100 is the same.
  • the compressor further includes a plurality of support structures 300, and the pump body structure 100 and the driving part 30 are correspondingly provided with a support structure 300, so that the adjacent pump body structure 100 and the driving part 30 are connected by the support structure 300 .
  • this arrangement can also support the cylinder 11 of the pump structure 100, thereby ensuring the stability of the pump structure 100.
  • the end surface of the cylinder 11 of the two pump body structures 100 away from the main shaft 40 also has a flange that is interference fit with the cylinder 11, and the flange can be connected to the bracket structure 300 corresponding to the pump body structure 100.
  • the support structure 300 includes a cylindrical structure 310, and both ends of the cylindrical structure 310 have openings.
  • the sidewall of the cylindrical structure 310 is provided with at least one heat dissipation hole.
  • the heat dissipation holes are arranged at intervals along the circumference of the cylindrical structure 310.
  • the radiating holes can not only radiate heat to the driving part 30, but also can reduce the weight of the entire compressor and save the manufacturing cost of the compressor.
  • the support structure 300 further includes at least one sealed bearing 320 which is disposed at the opening of the cylindrical structure 310. Through this arrangement, the wear on the main shaft 40 can be reduced during the working process.
  • the main structure of the sealed bearing 320 is a hollow cylinder with a variable outer diameter.
  • the hollow cylinder has a certain roughness requirement. It is coaxially fitted with the main shaft 40 and fixed to the support structure 300 corresponding to the driving part 30. To provide radial support to the main shaft 40.
  • each support structure 300 a certain degree of parallelism is required for the end faces of the support structure 300, so as to ensure that the end faces of the two sealed bearings 320 are fixed when the sealed bearing 320 and the pump body structure 100 are fixed.
  • the parallelism and the coaxiality of the inner hole can also ensure the coaxiality of the two pistons 20 in the two pump body structures 100.
  • stator assembly 31 in the driving part 30 and the support structure 300 are welded or connected by interference.
  • the sealed bearing 320 includes a disc body and a protrusion protruding from the disc body.
  • the disc body is connected to the cylindrical structure 310, and the protrusion extends toward the cylindrical structure 310.
  • the support structure 300 is used for mounting
  • the rotor assembly 32 is provided with an escape sink for accommodating the protrusion. This can effectively increase the bearing height of the sealed bearing 320, reduce the support span on both sides of the main shaft 40, and reduce deformation.
  • the main shaft 40, the rotor assembly 32, and the stator assembly 31 mainly have the following cooperation modes:
  • the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are located on the same straight line, and there is an installation gap between the two sub-shafts, and the two pump body structures 100 are respectively arranged on two
  • the two sub-shafts are separated from each other at one end, and the two sub-shafts share a stator assembly 31 and a rotor assembly 32.
  • the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are on the same straight line, and there is an installation gap between the two sub-shafts, the rotor assembly 32 is two, and the two sub-shafts correspond to one The rotor assembly 32 shares a stator assembly 31.
  • the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are located on the same straight line, and there is an installation gap between the two sub-shafts.
  • the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are located on the same straight line, and there is an installation gap between the two sub-shafts, the rotor assembly 32 and the stator assembly 31 are respectively two, two The two sub-shafts respectively correspond to different rotor assemblies 32 and stator assemblies 31, and the two sub-shafts are respectively arranged coaxially at both ends of the compressor, and the two pump body structures 100 are respectively arranged at one end of the two sub-shafts away from each other.
  • the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are on the same straight line, and there is a mounting gap between the two sub-shafts, eliminating the need for the support structure 300 corresponding to the driving part 30, the rotor assembly 32 and the stator assembly There are two respectively 31, and the two sub-shafts respectively correspond to different rotor assemblies 32 and stator assemblies 31, and the stator assembly 31 and the rotor assembly 32 are directly arranged on the inner wall of the compressor housing 200.
  • the main shaft 40 is composed of two sub-shafts, two stator assemblies 31 and two rotor assemblies 32.
  • the two sub-shafts correspond to different stator assemblies 31 and rotor assemblies 32, and the two sub-shafts are the same.
  • the shafts are arranged at both ends of the compressor, and the two pump body structures 100 are respectively arranged at one end of the two sub-shafts close to each other.
  • the compressor is a horizontal compressor.
  • the above-mentioned compressor structure can make the compressor body have a self-balancing effect.
  • the pump body structure 100 includes a cylinder assembly 10 and a piston 20 in the present disclosure.
  • the main shaft 40 of the driving part 30 can be directly connected to the piston 20 instead of the transmission structure.
  • the purpose of the transmission structure is to extend the connection between the driving part 30 and the pump body structure 100.
  • the main shaft 40 is equivalent to a transmission structure.
  • the cylinder assembly 10 includes a cylinder 11, and a piston 20 is movably arranged in the cylinder 11.
  • the driving part 30 is drivingly connected to the piston 20 through a transmission structure, so that the piston 20 rotates relative to the cylinder 11 while moving back and forth in the cylinder 11 along the pivot axis of the piston 20.
  • the outer peripheral wall of the piston 20 is provided with guide grooves 21 that are connected end to end along the circumference thereof, and the cylinder 11 is provided with a guide structure 111 extending into the guide groove 21.
  • the inner surface of the cylinder 11 is provided with a guide groove 21 connected end to end along its circumference, and the piston 20 is provided with a guide structure 111 extending into the guide groove 21.
  • the cylinder 11 is arranged in a separate structure to facilitate the installation of the cylinder 11 and the piston 20.
  • the guide groove 21 is a continuous wave-curved guide groove 21.
  • the guide groove 21 is set to be continuous to ensure that the piston 20 can rotate relative to the cylinder 11, and to be set in the shape of a wave curve is to ensure that the piston 20 can move up and down relative to the cylinder 11.
  • the wave curve guide groove 21 is a sine or cosine wave curve guide groove 21.
  • the number of wave crests and wave troughs of the sine or cosine wave guide groove 21 in the circumferential direction of the cylinder 11 or the piston 20 is the same and both are greater than or equal to 2.
  • the piston 20 can complete the process of inhalation, compression and exhaust more than twice after one revolution.
  • the working efficiency of the pump body structure 100 is effectively improved.
  • this arrangement also realizes the multi-stage compression of the single cylinder 11, and has a simple structure compared with the multi-cylinder piston 20 compressor.
  • the number of guiding structures 111 is not more than the number of wave crests, and the multiple guiding structures 111 are located in the piston 20.
  • K1 is a coefficient, and K1 is an integer greater than zero; K2 is the number of guide structures 111; A is the amplitude of the sine or cosine wave curve guide groove 21; S is the area of the end surface of the piston 20 facing the compression chamber of the cylinder 11 .
  • K1*K2 can also be regarded as the number of sine or cosine periods or the number of crests or troughs on the guide groove 21.
  • the above-mentioned exhaust gas volume refers to the exhaust gas volume when the main shaft 40 makes one revolution.
  • the guiding structure 111 is a pin extending into the guide groove 21.
  • other parts are selected as the guiding structure 111.
  • a rolling bearing 12 is provided at one end of the guide structure 111 extending into the guide rail groove 21. Since there is relative movement between the guide structure 111 and the guide groove 21 during the movement of the piston 20, in order to reduce the influence of the resistance generated by the guide structure 111 and the guide groove 21 on the movement of the piston 20, the guide structure 111 extends A rolling bearing 12 is provided at one end of the guide groove 21 to reduce resistance.
  • the transmission structure is a shaft.
  • the shaft is coaxially arranged with the pivot axis of the piston 20.
  • the piston 20 is sleeved on the shaft. When the shaft rotates, the piston 20 rotates synchronously with the shaft and moves along the shaft. The body slides back and forth.
  • the first end of the shaft is inserted into the piston 20
  • the driving portion 30 is located at the second end of the shaft
  • the end of the shaft extending into the piston 20 is provided with a first circumferential rotation stop structure
  • the piston 20 A second circumferential rotation prevention structure that cooperates with the first circumferential rotation prevention structure is provided.
  • the piston 20 can have a back and forth movement on the shaft body relative to the cylinder 11 along the axis of the shaft body to ensure that the pump body structure 100 can normally perform suction, compression and exhaust. process.
  • the second circumferential rotation stop structure is a guide groove 50 extending along the pivot axis of the piston 20, and the first circumferential rotation stop structure is a guide protrusion 60 extending into the guide groove 50 , And with the movement of the piston 20, the guide protrusion 60 moves back and forth in the guide groove 50.
  • the first circumferential anti-rotation structure is a guide groove 50 extending along the axial direction of the outer peripheral surface of the shaft body
  • the second circumferential anti-rotation structure is a guide protrusion 60 extending into the guide groove 50, And with the movement of the piston 20, the guide protrusion 60 moves back and forth in the guide groove 50.
  • the cross section of the end of the shaft body extending into the piston 20 is a non-circular cross section.
  • the outer peripheral surface of the end of the shaft extending into the piston 20 includes a first radial support arc surface 41 and a first peripheral surface that are connected end to end in sequence.
  • the first radial support arc surface 41 and the second radial support arc surface 45 are symmetrically arranged
  • the second circumferential support plane 43 and the fifth circumferential support plane 47 are symmetrically arranged
  • the first circumference The supporting plane 42 and the third circumferential supporting plane 44 are arranged symmetrically
  • the fourth circumferential supporting plane 46 and the sixth circumferential supporting plane 48 are arranged symmetrically.
  • this arrangement while ensuring the synchronous rotation of the piston 20 and the shaft body, the frictional force between the piston 20 and the shaft body can also be reduced when the piston 20 moves back and forth relative to the cylinder 11.
  • this arrangement can also enable the shaft to provide axial and circumferential supporting forces for the piston 20 to realize load transmission.
  • the main shaft 40 does not need to be provided with key grooves and corresponding circumferential keys.
  • the cross-sectional area of the first end of the shaft is larger than the cross-sectional area of the second end of the shaft.
  • the guide groove 21 is located on the outer circumferential wall of the piston 20, the transmission structure is a shaft body, the first end of the shaft body is inserted into the piston 20, and the outer circumferential wall of the piston 20 is also provided with an oil guide groove 22, the piston 20 includes at least One piston radial oil port 211 and at least one piston central oil hole 23.
  • the piston radial oil port 211 communicates with the shaft inside the piston 20 through the piston center oil hole 23.
  • the piston radial oil port 211 is provided on the bottom wall of the oil guide groove 22 and the bottom wall of the guide groove 21.
  • the piston radial oil port 211 is provided on the bottom wall of the oil guide groove 22 or the bottom wall of the guide groove 21.
  • the shaft body has a shaft central oil port 49 and a shaft radial oil port 491 and they are communicated, and the shaft central oil port 49 penetrates the axial end surface of the shaft.
  • the outer peripheral wall of the piston 20 is further provided with an escape groove 24, and the escape groove 24 is located between the guide groove 21 and the oil guide groove 22.
  • the cylinder 11 includes a cylinder body 112 and a supporting lug 113.
  • the supporting lug 113 is arranged on the end surface of the cylinder body 112 facing the transmission structure, and the guiding structure 111 is arranged on the supporting lug 113.
  • the cylinder assembly 10 further includes a flange, and the flange and the side of the cylinder body 112 away from the supporting lug 113 are interference fit.
  • the cylinder assembly 10 further includes a cylinder head 13, an exhaust valve plate assembly 14, and a suction valve plate assembly 15.
  • the suction valve plate assembly 15 is arranged between the cylinder 11 and the cylinder head 13, and the exhaust valve plate
  • the assembly 14 is arranged at the cylinder head exhaust port 131 of the cylinder head 13. This arrangement can effectively ensure that the pump body structure 100 performs normal suction, compression and exhaust operations.
  • the suction valve plate assembly 15 includes a suction valve plate baffle 151 and a suction valve plate 152.
  • the suction valve plate baffle 151 is annular; the suction valve plate 152 is arranged between the cylinder head 13 and the suction valve plate baffle 151.
  • the suction valve plate 152 has a suction port 1521 and is movably arranged at the suction port 1521 When the pump body structure 100 sucks in air, the spring piece 1522 opens, and the suction valve piece 152 also has a valve piece exhaust port 1523 corresponding to the cylinder head exhaust port 131.
  • valve plate exhaust port 1523 is located on the spring plate 1522.
  • the specific intake and exhaust process is that when the pressure inside the cylinder 11 is lower than the pressure outside the cylinder 11, the spring plate 1522 opens and the gas enters the inside of the cylinder 11; when the pressure inside the cylinder 11 is higher than the pressure outside the cylinder 11, The exhaust valve plate is opened, and the gas is discharged from the cylinder 11 through the valve plate exhaust port 1523.
  • the spring sheet 1522 is formed by cutting a part of the suction valve sheet 152 and forms an integral structure with the suction valve sheet 152, and the cut formed after cutting serves as the suction port 1521.
  • the movement of the piston 20 relative to the cylinder 11 satisfies a trigonometric function relationship, and the center of mass of the cylinder 11 corresponds to a balance surface where the amplitude of the trigonometric function is zero.
  • the center of mass of the piston 20 is relative to the balance during the movement of the piston 20.
  • the surface moves continuously to form a trigonometric function curve.
  • the line connecting the center of mass of the piston 20 and the center of mass of the cylinder 11 is perpendicular to the axial direction of the piston 20 or the cylinder 11.
  • the center of mass of the piston 20 moves up and down relative to the center of mass of the cylinder 11, and the position of the center of mass of the piston 20 relative to the center of mass of the cylinder 11 has a functional relationship with the movement time of the piston 20, and the function relationship diagram It is a sine function curve or a cosine function curve.
  • the two pump bodies are arranged symmetrically, and the compressor realizes self-balance;
  • Each pump body structure 100 can realize single-cylinder multi-compression, increased displacement and simple structure.

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Abstract

A compressor and a heat exchange device. The compressor comprises: pump body structures (100), the number of the pump body structures (100) being two; a driving portion (30), the driving portion (30) comprising a stator assembly (31), a rotor assembly (32) matching the stator assembly (31), and a main shaft (40), the two ends of the main shaft (40) extending out from the two ends of the rotor assembly (32) and being respectively in driving connection with the two pump body structures (100), so as to simultaneously drive the two pump body structures (100) to operate. The structure can increase the exhaust amount of the compressor and achieves self-balance.

Description

压缩机及换热设备Compressor and heat exchange equipment
相关申请的交叉引用Cross references to related applications
本公开是以CN申请号为201910616084.4,申请日为2019年7月09日的申请为基础,并主张其优先权,该CN申请的公开内容在此作为整体引入本公开中。The present disclosure is based on the application with the CN application number 201910616084.4 and the filing date of July 09, 2019, and claims its priority. The disclosure of the CN application is hereby incorporated into the present disclosure as a whole.
技术领域Technical field
本公开涉及压缩机设备领域,具体而言,涉及一种压缩机及换热设备。The present disclosure relates to the field of compressor equipment, in particular to a compressor and heat exchange equipment.
背景技术Background technique
在发明人知晓的基于连杆传动的活塞式压缩机中,主轴的旋转方向和活塞往复运动方向是相互垂直的,且活塞相对于气缸往复运动。In the piston compressor based on connecting rod transmission known to the inventor, the rotation direction of the main shaft and the reciprocating direction of the piston are perpendicular to each other, and the piston reciprocates relative to the cylinder.
发明内容Summary of the invention
根据本公开的一个方面,提供了一种压缩机,包括:两个泵体结构;和驱动部,包括定子组件、主轴和与定子组件配合的转子组件,主轴的两端从转子组件的两端伸出并分别与两个泵体结构驱动连接,以同时驱动两个泵体结构工作。According to one aspect of the present disclosure, there is provided a compressor, including: two pump body structures; and a driving part, including a stator assembly, a main shaft, and a rotor assembly cooperating with the stator assembly. Extend and respectively connect with two pump body structures to drive the two pump body structures to work at the same time.
在一些实施例中,两个泵体结构对称设置在驱动部的两端。In some embodiments, the two pump body structures are symmetrically arranged at both ends of the driving part.
在一些实施例中,压缩机还包括:分液器本体;和两个吸气管,分别连接在分液器本体的两端,且两个吸气管分别对应连通两个泵体结构。In some embodiments, the compressor further includes: a dispenser body; and two suction pipes, respectively connected to two ends of the dispenser body, and the two suction pipes respectively communicate with two pump body structures.
在一些实施例中,压缩机还包括壳体,泵体结构和驱动部位于壳体内,分液器本体位于壳体的外部,且壳体的中部具有压缩排气口。In some embodiments, the compressor further includes a casing, the pump body structure and the driving part are located in the casing, the dispenser body is located outside the casing, and the middle of the casing has a compression exhaust port.
在一些实施例中,分液器本体的中部还设置有分液进气口。In some embodiments, the middle part of the liquid separator body is also provided with a liquid separation air inlet.
在一些实施例中,压缩机还包括多个支架结构,分别对应泵体结构和驱动部,以使相邻的泵体结构和驱动部通过多个支架结构连接。In some embodiments, the compressor further includes a plurality of bracket structures corresponding to the pump body structure and the driving part respectively, so that adjacent pump body structures and the driving part are connected by the plurality of bracket structures.
在一些实施例中,支架结构包括筒状结构,且筒状结构的两端具有开口,筒状结构的侧壁具有至少一个散热孔,当筒状结构的侧壁具有多个散热孔时,多个散热孔沿筒状结构的周向间隔设置。In some embodiments, the support structure includes a cylindrical structure, and both ends of the cylindrical structure have openings. The side wall of the cylindrical structure has at least one heat dissipation hole. When the side wall of the cylindrical structure has a plurality of heat dissipation holes, more The heat dissipation holes are arranged at intervals along the circumference of the cylindrical structure.
在一些实施例中,支架结构还包括至少一个密封轴承,密封轴承设置在筒状结构的开口处。In some embodiments, the support structure further includes at least one sealed bearing, and the sealed bearing is arranged at the opening of the cylindrical structure.
在一些实施例中,密封轴承包括盘体和突出于盘体的凸起部,盘体与筒状结构连接,凸起部朝向筒状结构内伸出,当支架结构用于安装驱动部时,转子组件具有避让沉槽以用于容置凸起部。In some embodiments, the sealed bearing includes a disc body and a protrusion protruding from the disc body. The disc body is connected to the cylindrical structure, and the protrusion extends toward the cylindrical structure. When the support structure is used to install the driving part, The rotor assembly has an escape sink for accommodating the protrusion.
在一些实施例中,主轴包括两个子轴,两个子轴的轴线位于同一直线,且两个子轴之间具有安装间隙,两个泵体结构分别设置在两个子轴相互远离的一端;两个子轴共用转子组件和定子组件;或驱动部包括两个转子组件,两个子轴分别对应两个转子组件,且两个子轴共用定子组件;或驱动部包括两个定子组件,两个子轴分别对应两个定子组件,且两个子轴共用转子组件。In some embodiments, the main shaft includes two sub-shafts, the axes of the two sub-shafts are on the same straight line, and there is an installation gap between the two sub-shafts, and the two pump body structures are respectively arranged at the ends of the two sub-shafts far away from each other; Shared rotor assembly and stator assembly; or the driving part includes two rotor assemblies, the two sub-shafts respectively correspond to two rotor assemblies, and the two sub-shafts share the stator assembly; or the driving part includes two stator assemblies, and the two sub-shafts correspond to two respectively The stator assembly, and the two sub-shafts share the rotor assembly.
在一些实施例中,主轴包括两个子轴,驱动部包括定子组件和两个转子组件,两个子轴分别对应不同的定子组件和转子组件,且两个子轴分别同轴设置在压缩机的两端,两个泵体结构分别设置在两个子轴相互靠近的一端。In some embodiments, the main shaft includes two sub-shafts, the driving part includes a stator assembly and two rotor assemblies, the two sub-shafts correspond to different stator assemblies and rotor assemblies, and the two sub-shafts are coaxially arranged at both ends of the compressor. , The two pump body structures are respectively arranged at one end of the two sub-shafts close to each other.
在一些实施例中,压缩机是卧式压缩机。In some embodiments, the compressor is a horizontal compressor.
根据本公开的另一方面,提供了一种换热设备,包括上述的压缩机。According to another aspect of the present disclosure, there is provided a heat exchange device including the above-mentioned compressor.
在一些实施例中,换热设备是空调器。In some embodiments, the heat exchange device is an air conditioner.
附图说明Description of the drawings
构成本公开的一部分的说明书附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The accompanying drawings of the specification constituting a part of the present disclosure are used to provide a further understanding of the present disclosure, and the exemplary embodiments and descriptions thereof are used to explain the present disclosure, and do not constitute an improper limitation of the present disclosure. In the attached picture:
图1示出了根据本公开的一些具体实施例的压缩机的结构示意图;Fig. 1 shows a schematic structural diagram of a compressor according to some specific embodiments of the present disclosure;
图2示出了图1中的压缩机的剖视图;Figure 2 shows a cross-sectional view of the compressor in Figure 1;
图3示出了图1中的压缩机的泵体组件和驱动部的连接关系示意图;Fig. 3 shows a schematic diagram of the connection relationship between the pump body assembly and the driving part of the compressor in Fig. 1;
图4示出了图3中的泵体结构和驱动部的剖视图;Figure 4 shows a cross-sectional view of the pump body structure and the driving part in Figure 3;
图5示出了图1中的压缩机的驱动部的结构示意图;FIG. 5 shows a schematic structural diagram of the driving part of the compressor in FIG. 1;
图6示出了图5中的驱动部的主视图;Figure 6 shows a front view of the driving part in Figure 5;
图7示出了图5中的驱动部的侧视图;Figure 7 shows a side view of the driving part in Figure 5;
图8示出了图5中的驱动部的剖视图;FIG. 8 shows a cross-sectional view of the driving part in FIG. 5;
图9示出了图5中的驱动部的转子组件的结构示意图;FIG. 9 shows a schematic structural view of the rotor assembly of the driving part in FIG. 5;
图10示出了图1中的压缩机的泵体结构的结构示意图;Fig. 10 shows a schematic structural view of the pump body structure of the compressor in Fig. 1;
图11示出了图5中的支架结构的筒状结构的结构示意图;FIG. 11 shows a schematic structural diagram of the cylindrical structure of the support structure in FIG. 5;
图12示出了图5中的支架结构的密封轴承的结构示意图;Figure 12 shows a schematic structural view of the sealed bearing of the bracket structure in Figure 5;
图13示出了图5中的主轴的结构示意图;FIG. 13 shows a schematic structural diagram of the main shaft in FIG. 5;
图14示出了本公开的一些实施例中的压缩机的主轴由两个子轴时的压缩机的结构示意图;FIG. 14 shows a schematic structural diagram of the compressor when the main shaft of the compressor is composed of two sub-shafts in some embodiments of the present disclosure;
图15示出了图14中的压缩机的驱动部的结构示意图;FIG. 15 shows a schematic structural diagram of the driving part of the compressor in FIG. 14;
图16示出了本公开的一些实施例中的压缩机的转子组件和子轴分别为2个时的结构示意图;FIG. 16 shows a schematic structural diagram of the compressor in some embodiments of the present disclosure when there are two rotor assemblies and two sub-shafts;
图17示出了本公开的一些实施例中的压缩机的定子组件、转子组件和子轴分别为2个时的结构示意图;FIG. 17 shows a schematic structural diagram when there are two stator components, rotor components and sub-shafts of the compressor in some embodiments of the present disclosure;
图18示出了本公开的一些实施例中泵体结构与主轴连接的爆炸图;Figure 18 shows an exploded view of the connection between the pump body structure and the main shaft in some embodiments of the present disclosure;
图19示出了图18中的泵体结构与主轴连接的剖视图;Figure 19 shows a cross-sectional view of the connection between the pump body structure and the main shaft in Figure 18;
图20示出了图19中的主轴的结构示意图;FIG. 20 shows a schematic structural diagram of the main shaft in FIG. 19;
图21示出了图20的俯视图;Figure 21 shows a top view of Figure 20;
图22示出了图18中的活塞的结构示意图;Figure 22 shows a schematic view of the structure of the piston in Figure 18;
图23示出了图22中的活塞的主视图;Figure 23 shows a front view of the piston in Figure 22;
图24示出了图22中的活塞的剖视图;Figure 24 shows a cross-sectional view of the piston in Figure 22;
图25示出了图18中的气缸的结构示意图;FIG. 25 shows a schematic structural diagram of the cylinder in FIG. 18;
图26示出了图25中的气缸的剖视图;Figure 26 shows a cross-sectional view of the cylinder in Figure 25;
图27示出了图18中的气缸盖的结构示意图;Figure 27 shows a schematic structural view of the cylinder head in Figure 18;
图28示出了图27中的气缸盖的剖视图;Figure 28 shows a cross-sectional view of the cylinder head in Figure 27;
图29示出了图18中的吸气阀片的结构示意图;FIG. 29 shows a schematic diagram of the structure of the suction valve plate in FIG. 18;
图30示出了图18中的吸气阀片挡板的结构示意图;FIG. 30 shows a schematic diagram of the structure of the suction valve plate baffle in FIG. 18;
图31示出了图18中的导向结构与滚动轴承的连接示意图。Fig. 31 shows a schematic diagram of the connection between the guide structure and the rolling bearing in Fig. 18.
其中,上述附图包括以下附图标记:Among them, the above drawings include the following reference signs:
10、气缸组件;11、气缸;111、导向结构;112、气缸本体;113、支撑凸耳;12、滚动轴承;13、气缸盖;131、气缸盖排气口;14、排气阀片组件;15、吸气阀片组件;151、吸气阀片挡板;152、吸气阀片;1521、吸气口;1522、弹簧片;1523、阀片排气口;20、活塞;21、导轨槽;211、活塞径向油口;22、导油槽;23、活塞中心油孔;24、避空槽;30、驱动部;31、定子组件;32、转子组件;40、主轴;41、第一径向支撑圆弧面;42、第一周向支撑平面;43、第二周向支撑平面;44、第三周向支撑平面;45、第二径向支撑圆弧面;46、第四周向支撑平面;47、第五周向支撑平 面;48、第六周向支撑平面;49、轴体中心油口;491、轴体径向油口;50、导向槽;60、导向凸起;80、分液器本体;81、分液进气口;90、吸气管;100、泵体结构;200、壳体;210、压缩排气口;300、支架结构;310、筒状结构;320、密封轴承。10. Cylinder assembly; 11. Cylinder; 111. Guide structure; 112. Cylinder body; 113. Support lug; 12. Rolling bearing; 13. Cylinder head; 131. Cylinder head exhaust port; 14. Exhaust valve plate assembly; 15. Suction valve plate assembly; 151, suction valve plate baffle; 152, suction valve plate; 1521, suction port; 1522, spring plate; 1523, valve plate exhaust port; 20, piston; 21, guide rail Slot; 211, piston radial oil port; 22, oil guide groove; 23, piston center oil hole; 24, avoidance groove; 30, drive part; 31, stator assembly; 32, rotor assembly; 40, main shaft; 41, section A radial support arc surface; 42, the first circumferential support plane; 43, the second circumferential support plane; 44, the third circumferential support plane; 45, the second radial support arc surface; 46, the fourth Circumferential support plane; 47. Fifth circumferential support plane; 48. Sixth circumferential support plane; 49. Shaft center oil port; 491. Shaft radial oil port; 50. Guide groove; 60. Guide protrusion 80. Dispenser body; 81. Dispensing air inlet; 90. Suction pipe; 100. Pump body structure; 200. Shell; 210. Compression exhaust port; 300. Support structure; 310. Cylindrical structure ; 320, sealed bearings.
具体实施方式Detailed ways
在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本公开。In the case of no conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other. Hereinafter, the present disclosure will be described in detail with reference to the drawings and in conjunction with embodiments.
除非另有指明,本公开使用的所有技术和科学术语具有与本公开所属技术领域的普通技术人员通常理解的相同含义。Unless otherwise specified, all technical and scientific terms used in the present disclosure have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present disclosure belongs.
在本公开中,在未作相反说明的情况下,使用的方位词如“上、下、顶、底”通常是针对附图所示的方向而言的,或者是针对部件本身在竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本公开。In the present disclosure, if there is no explanation to the contrary, the orientation words used such as "up, down, top, bottom" are usually directed to the direction shown in the drawings, or refer to the vertical, In terms of vertical or gravitational direction; similarly, for ease of understanding and description, "inner and outer" refers to the inner and outer relative to the contour of each component itself, but the above-mentioned orientation words are not used to limit the present disclosure.
经研究发现,在发明人知晓的基于连杆传动的活塞式压缩机中,连杆传动存在较大的效率损失,并且主轴存在偏心结构,需要设计平衡结构,而多级的活塞压缩机结构比较复杂。It is found through research that in the piston compressor based on connecting rod transmission known to the inventor, the connecting rod transmission has a large efficiency loss, and the main shaft has an eccentric structure, which requires a balanced structure, while the structure of a multi-stage piston compressor is compared complex.
有鉴于此,本公开实施例提供一种压缩机及换热设备,能够提升压缩机的性能。In view of this, the embodiments of the present disclosure provide a compressor and a heat exchange device, which can improve the performance of the compressor.
在一些实施例中,换热设备包括下述的压缩机。在本公开的一些实施例中,换热设备是空调器。In some embodiments, the heat exchange equipment includes the compressor described below. In some embodiments of the present disclosure, the heat exchange device is an air conditioner.
如图1至图17所示,在本公开的一些实施例中,压缩机包括:泵体结构100和驱动部30。泵体结构100为两个;驱动部30包括定子组件31、与定子组件31配合的转子组件32、主轴40,主轴40的两端从转子组件32的两端伸出并分别与两个泵体结构100驱动连接,以同时驱动两个泵体结构100工作。As shown in FIGS. 1 to 17, in some embodiments of the present disclosure, the compressor includes: a pump body structure 100 and a driving part 30. There are two pump body structures 100; the driving part 30 includes a stator assembly 31, a rotor assembly 32 matched with the stator assembly 31, and a main shaft 40. The two ends of the main shaft 40 extend from the two ends of the rotor assembly 32 and respectively connect with the two pump bodies. The structure 100 is drivingly connected to simultaneously drive two pump body structures 100 to work.
使用上述结构的压缩机时,由于两个泵体结构100分别设置在主轴40的两端,并且由主轴40同时驱动,所以压缩机不需要设置平衡结构便能够达到自平衡的效果,从而不仅达到了简化压缩机结构的目的,而且还实现了压缩机的多罐压缩,从而提高了压缩机的性能。When the compressor with the above structure is used, since the two pump body structures 100 are respectively arranged at both ends of the main shaft 40 and are driven by the main shaft 40 at the same time, the compressor can achieve the self-balancing effect without the need for a balancing structure, thereby not only achieving The purpose of simplifying the structure of the compressor is achieved, and the multi-tank compression of the compressor is also realized, thereby improving the performance of the compressor.
主轴40连接泵体结构100的位置处设置有键槽以及与键槽对应的周向键,且周向键的主体结构为长方体。且在本公开中主轴40每一端的键槽为两个,且两个键槽关于主轴40对称设置。周向键的一部分位于键槽内部,另一部分则对活塞20起到支 撑作用。A key groove and a circumferential key corresponding to the key groove are provided at a position where the main shaft 40 is connected to the pump body structure 100, and the main structure of the circumferential key is a cuboid. In the present disclosure, there are two key grooves at each end of the main shaft 40, and the two key grooves are arranged symmetrically with respect to the main shaft 40. A part of the circumferential key is located inside the key groove, and the other part supports the piston 20.
在一些实施例中,两个泵体结构100对称设置在驱动部30的两端。通过这样设置,能够在主轴40驱动两个泵体结构100工作时,使两个泵体结构100分别对压缩机自身的平衡进行补偿并达到相互平衡的状态。即其中一个泵体结构100产生的不平衡能够对另一个本体产生的不平衡进行补偿,从而使压缩机整体达到自身平衡。In some embodiments, two pump body structures 100 are symmetrically arranged at both ends of the driving part 30. Through this arrangement, when the main shaft 40 drives the two pump body structures 100 to work, the two pump body structures 100 can respectively compensate the compressor's own balance and reach a state of mutual balance. That is, the unbalance generated by one pump body structure 100 can compensate the unbalance generated by the other body, so that the compressor as a whole can achieve its own balance.
在一些实施例中,两个泵体结构100为对称设置,即两个泵体结构100的活塞20每时每刻往复运动同轴,但方向相反,整个压缩机完全自平衡。In some embodiments, the two pump body structures 100 are arranged symmetrically, that is, the pistons 20 of the two pump body structures 100 reciprocate coaxially at all times, but in opposite directions, and the entire compressor is completely self-balanced.
在一些实施例中,压缩机还包括分液器本体80和吸气管90。吸气管90为两个,两个吸气管90分别连接在分液器本体80的两端,且两个吸气管90分别对应连通两个泵体结构100。这样设置,能够在压缩机工作的过程中通过吸气管90分别对两个泵体结构100提供气体。In some embodiments, the compressor further includes a separator body 80 and a suction pipe 90. There are two suction pipes 90, the two suction pipes 90 are respectively connected to the two ends of the dispenser body 80, and the two suction pipes 90 respectively communicate with the two pump body structures 100. With this arrangement, gas can be supplied to the two pump body structures 100 through the suction pipe 90 respectively during the operation of the compressor.
在一些实施例中,压缩机还包括壳体200,泵体结构100和驱动部30位于壳体200内,分液器本体80位于壳体200的外部,且壳体200的中部设置有压缩排气口210。由于泵体结构100在完成排气后将气体排出到壳体200内部,所以仅设置一个压缩机排气口便能将两个泵体结构100排出的气体同时排出。而将压缩排气口210设置在壳体200的中部则是为了压缩机能够更加容易地将壳体200内部的气体排出。In some embodiments, the compressor further includes a housing 200, the pump body structure 100 and the driving part 30 are located in the housing 200, the dispenser body 80 is located outside the housing 200, and the middle of the housing 200 is provided with a compression row.气口210。 Air port 210. Since the pump body structure 100 discharges the gas into the housing 200 after exhausting, only one compressor discharge port can discharge the gas discharged from the two pump body structures 100 at the same time. The compression exhaust port 210 is arranged in the middle of the casing 200 so that the compressor can discharge the gas inside the casing 200 more easily.
在一些实施例中,分液器本体80的中部还设置有分液进气口81。这样设置是为了分液器将气体更加均匀地排至两个吸气管90。从而使两个泵体结构100的吸气量相同。In some embodiments, the middle part of the liquid separator body 80 is also provided with a liquid gas inlet 81. This arrangement is for the dispenser to discharge the gas to the two suction pipes 90 more evenly. Therefore, the suction volume of the two pump body structures 100 is the same.
在一些实施例中,压缩机还包括多个支架结构300,且泵体结构100和驱动部30对应设置有支架结构300,以使相邻的泵体结构100和驱动部30通过支架结构300连接。并且,通过这样设置还能够对泵体结构100的气缸11起到支撑的作用,从而保证泵体结构100的稳定性。In some embodiments, the compressor further includes a plurality of support structures 300, and the pump body structure 100 and the driving part 30 are correspondingly provided with a support structure 300, so that the adjacent pump body structure 100 and the driving part 30 are connected by the support structure 300 . Moreover, this arrangement can also support the cylinder 11 of the pump structure 100, thereby ensuring the stability of the pump structure 100.
两个泵体结构100中的气缸11远离主轴40的一侧的端面还具有与气缸11过盈配合的法兰,并且法兰能够与泵体结构100对应的支架结构300连接。The end surface of the cylinder 11 of the two pump body structures 100 away from the main shaft 40 also has a flange that is interference fit with the cylinder 11, and the flange can be connected to the bracket structure 300 corresponding to the pump body structure 100.
在一些实施例中,支架结构300包括筒状结构310,且筒状结构310的两端具有开口,筒状结构310的侧壁上设置有至少一个散热孔,当散热孔为多个时,多个散热孔沿筒状结构310的周向间隔设置。设置散热孔不仅能够对驱动部30起到散热作用,而且还能够减少整个压缩机的重量,并节约压缩机的制作成本。In some embodiments, the support structure 300 includes a cylindrical structure 310, and both ends of the cylindrical structure 310 have openings. The sidewall of the cylindrical structure 310 is provided with at least one heat dissipation hole. When there are multiple heat dissipation holes, more The heat dissipation holes are arranged at intervals along the circumference of the cylindrical structure 310. The radiating holes can not only radiate heat to the driving part 30, but also can reduce the weight of the entire compressor and save the manufacturing cost of the compressor.
在一些实施例中,支架结构300还包括至少一个密封轴承320,密封轴承320设 置在筒状结构310的开口处。通过这样设置,在工作过程中能够减少对主轴40的磨损。In some embodiments, the support structure 300 further includes at least one sealed bearing 320 which is disposed at the opening of the cylindrical structure 310. Through this arrangement, the wear on the main shaft 40 can be reduced during the working process.
在一些实施例中,密封轴承320的主体结构为变外部直径空心柱体,空心柱体内部有一定的粗糙度要求,与主轴40同轴配合,并固定于驱动部30对应的支架结构300,以给主轴40提供径向支撑。In some embodiments, the main structure of the sealed bearing 320 is a hollow cylinder with a variable outer diameter. The hollow cylinder has a certain roughness requirement. It is coaxially fitted with the main shaft 40 and fixed to the support structure 300 corresponding to the driving part 30. To provide radial support to the main shaft 40.
并且,在本公开中,在每个支架结构300中,对于支架结构300两侧端面有一定的平行度要求,以便在固定密封轴承320和泵体结构100时,保证两个密封轴承320端面的平行度及内孔同轴度,还能够保证两个泵体结构100中的两个活塞20的同轴度。Moreover, in the present disclosure, in each support structure 300, a certain degree of parallelism is required for the end faces of the support structure 300, so as to ensure that the end faces of the two sealed bearings 320 are fixed when the sealed bearing 320 and the pump body structure 100 are fixed. The parallelism and the coaxiality of the inner hole can also ensure the coaxiality of the two pistons 20 in the two pump body structures 100.
在另一些实施例中,将驱动部30中的定子组件31与支架结构300进行焊接或者过盈的方式进行连接。In other embodiments, the stator assembly 31 in the driving part 30 and the support structure 300 are welded or connected by interference.
在一些实施例中,密封轴承320包括盘体和突出于盘体的凸起部,盘体与筒状结构310连接,凸起部朝向筒状结构310内伸出,当支架结构300用于安装驱动部30时,转子组件32设置有避让沉槽以用于容置凸起部。这样能够有效地增加密封轴承320的承载高度,减小主轴40两侧支撑跨距,减小变形。In some embodiments, the sealed bearing 320 includes a disc body and a protrusion protruding from the disc body. The disc body is connected to the cylindrical structure 310, and the protrusion extends toward the cylindrical structure 310. When the support structure 300 is used for mounting When driving the part 30, the rotor assembly 32 is provided with an escape sink for accommodating the protrusion. This can effectively increase the bearing height of the sealed bearing 320, reduce the support span on both sides of the main shaft 40, and reduce deformation.
在本公开中,主轴40、转子组件32、定子组件31主要有以下几种配合方式:In the present disclosure, the main shaft 40, the rotor assembly 32, and the stator assembly 31 mainly have the following cooperation modes:
在图14和图15所示的实施例中,主轴40由两个子轴组成,两个子轴的轴线位于同一直线,且两个子轴之间具有安装间隙,两个泵体结构100分别设置在两个子轴相互远离的一端,且两个子轴共用一个定子组件31和一个转子组件32。In the embodiment shown in Figures 14 and 15, the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are located on the same straight line, and there is an installation gap between the two sub-shafts, and the two pump body structures 100 are respectively arranged on two The two sub-shafts are separated from each other at one end, and the two sub-shafts share a stator assembly 31 and a rotor assembly 32.
在图16所示的实施例中,主轴40由两个子轴组成,两个子轴的轴线位于同一直线,且两个子轴之间具有安装间隙,转子组件32为两个,两个子轴分别对应一个转子组件32且共用一个定子组件31。In the embodiment shown in FIG. 16, the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are on the same straight line, and there is an installation gap between the two sub-shafts, the rotor assembly 32 is two, and the two sub-shafts correspond to one The rotor assembly 32 shares a stator assembly 31.
在本公开的一些实施例中,主轴40由两个子轴组成,两个子轴的轴线位于同一直线,且两个子轴之间具有安装间隙,定子组件31为两个,两个子轴分别对应一个定子组件31,且共用一个转子组件32。In some embodiments of the present disclosure, the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are located on the same straight line, and there is an installation gap between the two sub-shafts. There are two stator assemblies 31, and the two sub-shafts correspond to one stator respectively. The assembly 31 shares a rotor assembly 32.
在图17所示的实施例中,主轴40由两个子轴组成,两个子轴的轴线位于同一直线,且两个子轴之间具有安装间隙,转子组件32和定子组件31分别为两个,两个子轴分别对应不同的转子组件32和定子组件31,且两个子轴分别同轴设置在压缩机的两端,两个泵体结构100分别设置在两个子轴相互远离的一端。In the embodiment shown in FIG. 17, the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are located on the same straight line, and there is an installation gap between the two sub-shafts, the rotor assembly 32 and the stator assembly 31 are respectively two, two The two sub-shafts respectively correspond to different rotor assemblies 32 and stator assemblies 31, and the two sub-shafts are respectively arranged coaxially at both ends of the compressor, and the two pump body structures 100 are respectively arranged at one end of the two sub-shafts away from each other.
在一些实施例中,主轴40由两个子轴组成,两个子轴的轴线位于同一直线,且 两个子轴之间具有安装间隙,省去驱动部30对应的支架结构300,转子组件32和定子组件31分别为两个,两个子轴分别对应不同的转子组件32和定子组件31,且定子组件31和转子组件32直接设置在压缩机壳体200内壁。In some embodiments, the main shaft 40 is composed of two sub-shafts, the axes of the two sub-shafts are on the same straight line, and there is a mounting gap between the two sub-shafts, eliminating the need for the support structure 300 corresponding to the driving part 30, the rotor assembly 32 and the stator assembly There are two respectively 31, and the two sub-shafts respectively correspond to different rotor assemblies 32 and stator assemblies 31, and the stator assembly 31 and the rotor assembly 32 are directly arranged on the inner wall of the compressor housing 200.
在另一些实施例中,主轴40由两个子轴组成,定子组件31为两个,转子组件32为两个,两个子轴分别对应不同的定子组件31和转子组件32,且两个子轴分别同轴设置在压缩机的两端,两个泵体结构100分别设置在两个子轴相互靠近的一端。In other embodiments, the main shaft 40 is composed of two sub-shafts, two stator assemblies 31 and two rotor assemblies 32. The two sub-shafts correspond to different stator assemblies 31 and rotor assemblies 32, and the two sub-shafts are the same. The shafts are arranged at both ends of the compressor, and the two pump body structures 100 are respectively arranged at one end of the two sub-shafts close to each other.
在一些实施例中,压缩机是卧式压缩机。本公开中的压缩机在为卧式压缩机时,上述的压缩机结构能够使得压缩机本体起到自平衡的效果。In some embodiments, the compressor is a horizontal compressor. When the compressor in the present disclosure is a horizontal compressor, the above-mentioned compressor structure can make the compressor body have a self-balancing effect.
如图18至图31所示,在本公开中泵体结构100包括气缸组件10和活塞20。As shown in FIGS. 18 to 31, the pump body structure 100 includes a cylinder assembly 10 and a piston 20 in the present disclosure.
并且,在下述的说明中,驱动部30的主轴40能够直接代替传动结构直接与活塞20连接,设置传动结构的目的是为了延长驱动部30与泵体结构100的连接。或者说主轴40相当于传动结构。In addition, in the following description, the main shaft 40 of the driving part 30 can be directly connected to the piston 20 instead of the transmission structure. The purpose of the transmission structure is to extend the connection between the driving part 30 and the pump body structure 100. In other words, the main shaft 40 is equivalent to a transmission structure.
气缸组件10包括气缸11,活塞20活动设置在气缸11内。驱动部30通过传动结构与活塞20驱动连接,以使活塞20相对于气缸11转动的同时沿活塞20的枢转轴线在气缸11内前后运动。The cylinder assembly 10 includes a cylinder 11, and a piston 20 is movably arranged in the cylinder 11. The driving part 30 is drivingly connected to the piston 20 through a transmission structure, so that the piston 20 rotates relative to the cylinder 11 while moving back and forth in the cylinder 11 along the pivot axis of the piston 20.
当传动结构相对气缸11转动时,由于活塞20不仅能够相对气缸11前后运动而且还能够相对气缸11转动,并且活塞20在运动的过程中始终保持与传动结构同轴,因此有效地提升了泵体结构100的效率并解决了结构偏心旋转的问题。When the transmission structure rotates relative to the cylinder 11, because the piston 20 can not only move back and forth relative to the cylinder 11 but also rotate relative to the cylinder 11, and the piston 20 is always coaxial with the transmission structure during the movement, the pump body is effectively lifted The efficiency of the structure 100 also solves the problem of eccentric rotation of the structure.
并且,由于活塞20相对于气缸11具有旋转运动,因此还能够有效地减少气缸11内的气体的泄漏。In addition, since the piston 20 has a rotational movement relative to the cylinder 11, the leakage of gas in the cylinder 11 can also be effectively reduced.
在一些实施例中,活塞20的外周壁设置有沿其周向首尾连接的导轨槽21,气缸11上设置有伸入导轨槽21内的导向结构111。通过这样设置,在活塞20相对气缸11运动时,活塞20和气缸11能够通过导向结构111和导轨槽21保持连接,并且当活塞20相对气缸11运动时,导向结构111始终保持在导轨槽21内部,从而能够对活塞20的运动方向进行限位。In some embodiments, the outer peripheral wall of the piston 20 is provided with guide grooves 21 that are connected end to end along the circumference thereof, and the cylinder 11 is provided with a guide structure 111 extending into the guide groove 21. With this arrangement, when the piston 20 moves relative to the cylinder 11, the piston 20 and the cylinder 11 can be kept connected by the guide structure 111 and the guide groove 21, and when the piston 20 moves relative to the cylinder 11, the guide structure 111 is always kept inside the guide groove 21 Therefore, the movement direction of the piston 20 can be restricted.
在一些实施例中,气缸11的内表面上设置有沿其周向首尾连接的导轨槽21,活塞20上设置有伸入导轨槽21内的导向结构111。当这样设置时,将气缸11设置成分体结构,以便于气缸11和活塞20的安装。In some embodiments, the inner surface of the cylinder 11 is provided with a guide groove 21 connected end to end along its circumference, and the piston 20 is provided with a guide structure 111 extending into the guide groove 21. When such arrangement is made, the cylinder 11 is arranged in a separate structure to facilitate the installation of the cylinder 11 and the piston 20.
在一些实施例中,导轨槽21是连续的波形曲线导轨槽21。由于活塞20在相对气缸11运动时,不仅会有相对气缸11的前后运动,而且还有相对于气缸11的旋转运 动,所以将导轨槽21设置成连续的波形曲线导轨。将导轨槽21设置成连续的是为了保证活塞20能够相对气缸11转动,而设置成波形曲线的形状是为了保证活塞20能够相对气缸11上下运动。In some embodiments, the guide groove 21 is a continuous wave-curved guide groove 21. When the piston 20 moves relative to the cylinder 11, it will not only move back and forth relative to the cylinder 11, but also rotate relative to the cylinder 11, so the guide groove 21 is set as a continuous wave-curved guide. The guide groove 21 is set to be continuous to ensure that the piston 20 can rotate relative to the cylinder 11, and to be set in the shape of a wave curve is to ensure that the piston 20 can move up and down relative to the cylinder 11.
在本公开的一些实施例中,波形曲线导轨槽21是正弦或余弦波形曲线导轨槽21。通过这样设置,能够保证活塞20的运动轨迹更加规律,从而能够保证活塞20与气缸11之间能够进行规律地吸气、压缩和排气。In some embodiments of the present disclosure, the wave curve guide groove 21 is a sine or cosine wave curve guide groove 21. Through this arrangement, it can be ensured that the movement trajectory of the piston 20 is more regular, so that it can ensure that the piston 20 and the cylinder 11 can be sucked in, compressed and discharged regularly.
在一些实施例中,正弦或余弦波形曲线导轨槽21在气缸11或活塞20的圆周方向上的波峰和波谷的个数一致且均大于等于2。在活塞20的运动过程中,每当活塞20的转动经过一个连续的波峰和波谷时便完成一次吸气、压缩和排气过程。所以当波峰和波谷的个数一致且均大于等于2时,活塞20旋转一周之后便能够完成大于等于2次的吸气、压缩和排气过程。有效地提高了泵体结构100的工作效率。并且这样设置还实现了单气缸11的多级压缩,并相对于多缸活塞20压缩机而言,具有结构简单的特点。In some embodiments, the number of wave crests and wave troughs of the sine or cosine wave guide groove 21 in the circumferential direction of the cylinder 11 or the piston 20 is the same and both are greater than or equal to 2. During the movement of the piston 20, each time the rotation of the piston 20 passes through a continuous wave crest and trough, a process of suction, compression and exhaust is completed. Therefore, when the numbers of wave crests and wave troughs are the same and both are greater than or equal to 2, the piston 20 can complete the process of inhalation, compression and exhaust more than twice after one revolution. The working efficiency of the pump body structure 100 is effectively improved. Moreover, this arrangement also realizes the multi-stage compression of the single cylinder 11, and has a simple structure compared with the multi-cylinder piston 20 compressor.
在一些实施例中,导向结构111为一个或多个,且导向结构111的个数为多个时,导向结构111的个数不多于波峰的个数,且多个导向结构111处于活塞20的同一径向平面。由于活塞20不仅有相对于气缸11的旋转运动,而且还有相对于气缸11的前后运动,并且在活塞20运动的过程中导向结构111始终位于导轨槽21的内部。因此为了保证活塞20的正常运动,在相邻的波峰和波谷之间只能存在一个导向结构111,且所有的导向结构111在同一平面上。In some embodiments, when there are one or more guiding structures 111 and there are multiple guiding structures 111, the number of guiding structures 111 is not more than the number of wave crests, and the multiple guiding structures 111 are located in the piston 20. The same radial plane. Since the piston 20 not only rotates relative to the cylinder 11, but also moves back and forth relative to the cylinder 11, and the guide structure 111 is always located inside the guide groove 21 during the movement of the piston 20. Therefore, in order to ensure the normal movement of the piston 20, there can only be one guiding structure 111 between adjacent wave crests and wave troughs, and all the guiding structures 111 are on the same plane.
在一些实施例中,导向结构111为一个或多个,泵体结构100的排气量Vone满足如下关系:In some embodiments, there are one or more guide structures 111, and the displacement Vone of the pump body structure 100 satisfies the following relationship:
Vone=K1*K2*A*S    (公式1)Vone=K1*K2*A*S (Formula 1)
其中,K1为系数,且K1为大于零的整数;K2为导向结构111的个数;A为正弦或余弦波形曲线导轨槽21的振幅;S为活塞20朝向气缸11的压缩腔的端面的面积。Among them, K1 is a coefficient, and K1 is an integer greater than zero; K2 is the number of guide structures 111; A is the amplitude of the sine or cosine wave curve guide groove 21; S is the area of the end surface of the piston 20 facing the compression chamber of the cylinder 11 .
所以当压缩机具有两个对称设置的泵体结构100时,压缩机的排气量V满足下列关系:Therefore, when the compressor has two symmetrically arranged pump body structures 100, the compressor displacement V satisfies the following relationship:
V=2 Vone    (公式2)V=2 Vone (Formula 2)
在上述中说明中,K1*K2也能够看作是导轨槽21上具有的正弦或余弦周期个数或者是波峰或波谷的个数。并且上述的排气量指的均是主轴40旋转一周时的排气量。In the above description, K1*K2 can also be regarded as the number of sine or cosine periods or the number of crests or troughs on the guide groove 21. In addition, the above-mentioned exhaust gas volume refers to the exhaust gas volume when the main shaft 40 makes one revolution.
在一些实施例中,导向结构111为伸入导轨槽21内的销钉。当然,在保证导向 结构111具有一定的强度时,在一些实施例中,选择其他零件作为导向结构111。In some embodiments, the guiding structure 111 is a pin extending into the guide groove 21. Of course, when ensuring that the guiding structure 111 has a certain strength, in some embodiments, other parts are selected as the guiding structure 111.
在一些实施例中,导向结构111伸入导轨槽21内的一端设置有滚动轴承12。由于在活塞20运动的过程中,导向结构111和导轨槽21之间也具有相对运动,所以为了减少导向结构111和导轨槽21产生的阻力对活塞20的运动造成的影响,在导向结构111伸入导轨槽21的一端设置滚动轴承12以减少阻力。In some embodiments, a rolling bearing 12 is provided at one end of the guide structure 111 extending into the guide rail groove 21. Since there is relative movement between the guide structure 111 and the guide groove 21 during the movement of the piston 20, in order to reduce the influence of the resistance generated by the guide structure 111 and the guide groove 21 on the movement of the piston 20, the guide structure 111 extends A rolling bearing 12 is provided at one end of the guide groove 21 to reduce resistance.
在一些实施例中,传动结构是轴体,轴体与活塞20的枢转轴线同轴设置,活塞20套设在轴体上,且轴体转动时,活塞20随轴体同步转动且沿轴体前后滑动。In some embodiments, the transmission structure is a shaft. The shaft is coaxially arranged with the pivot axis of the piston 20. The piston 20 is sleeved on the shaft. When the shaft rotates, the piston 20 rotates synchronously with the shaft and moves along the shaft. The body slides back and forth.
在一些实施例中,轴体的第一端插入活塞20内,驱动部30位于轴体的第二端,且轴体伸入活塞20内的一端设置有第一周向止转结构,活塞20设置有与第一周向止转结构配合的第二周向止转结构。通过这样设置,能够防止活塞20和轴体之间产生相对转动,从而保证活塞20和轴体的同步转动。In some embodiments, the first end of the shaft is inserted into the piston 20, the driving portion 30 is located at the second end of the shaft, and the end of the shaft extending into the piston 20 is provided with a first circumferential rotation stop structure, and the piston 20 A second circumferential rotation prevention structure that cooperates with the first circumferential rotation prevention structure is provided. Through this arrangement, it is possible to prevent relative rotation between the piston 20 and the shaft body, thereby ensuring the synchronous rotation of the piston 20 and the shaft body.
虽然活塞20和轴体之间不存在相对转动。但是,为了保证活塞20能够相对气缸11进行前后运动,活塞20能够在轴体上具有沿轴体轴线的相对气缸11的前后运动,以保证泵体结构100能够正常进行吸气、压缩和排气过程。Although there is no relative rotation between the piston 20 and the shaft. However, in order to ensure that the piston 20 can move back and forth relative to the cylinder 11, the piston 20 can have a back and forth movement on the shaft body relative to the cylinder 11 along the axis of the shaft body to ensure that the pump body structure 100 can normally perform suction, compression and exhaust. process.
在本公开的一些实施例中,第二周向止转结构为活塞20上沿其枢转轴线延伸的导向槽50,第一周向止转结构为伸入导向槽50内的导向凸起60,且随活塞20的运动,导向凸起60在导向槽50内前后运动。In some embodiments of the present disclosure, the second circumferential rotation stop structure is a guide groove 50 extending along the pivot axis of the piston 20, and the first circumferential rotation stop structure is a guide protrusion 60 extending into the guide groove 50 , And with the movement of the piston 20, the guide protrusion 60 moves back and forth in the guide groove 50.
在一些实施例中,第一周向止转结构为轴体的外周面上沿其轴向延伸的导向槽50,第二周向止转结构为伸入导向槽50内的导向凸起60,且随活塞20的运动,导向凸起60在导向槽50内前后运动。In some embodiments, the first circumferential anti-rotation structure is a guide groove 50 extending along the axial direction of the outer peripheral surface of the shaft body, and the second circumferential anti-rotation structure is a guide protrusion 60 extending into the guide groove 50, And with the movement of the piston 20, the guide protrusion 60 moves back and forth in the guide groove 50.
为了保证活塞20和轴体之间不会出现相对转动,在一些实施例中,轴体伸入活塞20内的一端的横截面是非圆形截面。In order to ensure that there is no relative rotation between the piston 20 and the shaft body, in some embodiments, the cross section of the end of the shaft body extending into the piston 20 is a non-circular cross section.
如图20和图21所示,在本公开的一些实施例中,轴体伸入活塞20内的端部的外周面包括顺次首尾连接的第一径向支撑圆弧面41、第一周向支撑平面42、第二周向支撑平面43、第三周向支撑平面44、第二径向支撑圆弧面45、第四周向支撑平面46、第五周向支撑平面47、第六周向支撑平面48,其中,第一径向支撑圆弧面41和第二径向支撑圆弧面45对称设置,第二周向支撑平面43和第五周向支撑平面47对称设置,第一周向支撑平面42和第三周向支撑平面44对称设置,第四周向支撑平面46和第六周向支撑平面48对称设置。通过这样设置,在保证活塞20和轴体同步转动的同时,还能够在活塞20相对气缸11前后运动时减少活塞20和轴体之间的摩擦力。 并且,这样设置还能够使轴体为活塞20分别提供轴向和周向的支撑力,实现载荷的传递。当轴体这样设置时,主轴40部分则无需设置键槽和对应的周向键。As shown in Figures 20 and 21, in some embodiments of the present disclosure, the outer peripheral surface of the end of the shaft extending into the piston 20 includes a first radial support arc surface 41 and a first peripheral surface that are connected end to end in sequence. Support plane 42, second circumferential support plane 43, third circumferential support plane 44, second radial support arc surface 45, fourth circumferential support plane 46, fifth circumferential support plane 47, sixth circumference To support plane 48, the first radial support arc surface 41 and the second radial support arc surface 45 are symmetrically arranged, the second circumferential support plane 43 and the fifth circumferential support plane 47 are symmetrically arranged, and the first circumference The supporting plane 42 and the third circumferential supporting plane 44 are arranged symmetrically, and the fourth circumferential supporting plane 46 and the sixth circumferential supporting plane 48 are arranged symmetrically. Through this arrangement, while ensuring the synchronous rotation of the piston 20 and the shaft body, the frictional force between the piston 20 and the shaft body can also be reduced when the piston 20 moves back and forth relative to the cylinder 11. In addition, this arrangement can also enable the shaft to provide axial and circumferential supporting forces for the piston 20 to realize load transmission. When the shaft body is arranged in this way, the main shaft 40 does not need to be provided with key grooves and corresponding circumferential keys.
在一些实施例中,轴体的第一端的横截面的面积大于轴体的第二端的横截面的面积。通过这样设置,能够有效地保证轴体和活塞20之间的连接强度,以防止轴体在与活塞20的连接处出现断裂。In some embodiments, the cross-sectional area of the first end of the shaft is larger than the cross-sectional area of the second end of the shaft. Through this arrangement, the connection strength between the shaft and the piston 20 can be effectively ensured, so as to prevent the shaft from being broken at the connection with the piston 20.
在一些实施例中,导轨槽21位于活塞20的外周壁上,传动结构是轴体,轴体的第一端插入活塞20中,活塞20的外周壁还设置有导油槽22,活塞20包括至少一个活塞径向油口211和至少一个活塞中心油孔23。活塞径向油口211通过活塞中心油孔23与位于活塞20内的轴体连通。在一些实施例中,活塞径向油口211设置在导油槽22的底壁和导轨槽21的底壁上。在另一些实施例中,活塞径向油口211设置在导油槽22的底壁或导轨槽21的底壁上。In some embodiments, the guide groove 21 is located on the outer circumferential wall of the piston 20, the transmission structure is a shaft body, the first end of the shaft body is inserted into the piston 20, and the outer circumferential wall of the piston 20 is also provided with an oil guide groove 22, the piston 20 includes at least One piston radial oil port 211 and at least one piston central oil hole 23. The piston radial oil port 211 communicates with the shaft inside the piston 20 through the piston center oil hole 23. In some embodiments, the piston radial oil port 211 is provided on the bottom wall of the oil guide groove 22 and the bottom wall of the guide groove 21. In other embodiments, the piston radial oil port 211 is provided on the bottom wall of the oil guide groove 22 or the bottom wall of the guide groove 21.
在一些实施例中,轴体具有轴体中心油口49和轴体径向油口491且二者相连通,且轴体中心油口49贯通轴体的轴向端面。In some embodiments, the shaft body has a shaft central oil port 49 and a shaft radial oil port 491 and they are communicated, and the shaft central oil port 49 penetrates the axial end surface of the shaft.
通过设置活塞径向油口211、活塞中心油孔23、轴体径向油口491和轴体中心油口49能够有效对导向结构111和导轨槽21之间、活塞20和轴体之间进行润滑。从而能够进一步减少导向结构111和导轨槽21之间的摩擦力以及活塞20和轴体之间的摩擦力。By arranging the piston radial oil port 211, the piston center oil hole 23, the shaft radial oil port 491, and the shaft center oil port 49, it is possible to effectively perform the operation between the guide structure 111 and the guide groove 21, and between the piston 20 and the shaft. lubricating. Therefore, the friction between the guide structure 111 and the guide groove 21 and the friction between the piston 20 and the shaft can be further reduced.
在一些实施例中,活塞20的外周壁还设置有避空槽24,且避空槽24位于导轨槽21与导油槽22之间。通过这样设置,能够在活塞20相对气缸11运动时有效地避免活塞20和气缸11之间产生不必要的磨损。活塞20的主体为有一定粗糙度的柱体。In some embodiments, the outer peripheral wall of the piston 20 is further provided with an escape groove 24, and the escape groove 24 is located between the guide groove 21 and the oil guide groove 22. With this arrangement, it is possible to effectively avoid unnecessary wear between the piston 20 and the cylinder 11 when the piston 20 moves relative to the cylinder 11. The main body of the piston 20 is a cylinder with a certain roughness.
在一些实施例中,气缸11包括气缸本体112和支撑凸耳113。支撑凸耳113设置在气缸本体112朝向传动结构一侧的端面上,导向结构111设置在支撑凸耳113上。通过这样设置,能够进一步减少活塞20和气缸11之间的接触面积从而有效地减少气缸11和活塞20之间的磨损。In some embodiments, the cylinder 11 includes a cylinder body 112 and a supporting lug 113. The supporting lug 113 is arranged on the end surface of the cylinder body 112 facing the transmission structure, and the guiding structure 111 is arranged on the supporting lug 113. With this arrangement, the contact area between the piston 20 and the cylinder 11 can be further reduced, thereby effectively reducing the wear between the cylinder 11 and the piston 20.
在本公开实施例中,气缸组件10还包括法兰,且法兰与气缸本体112远离支撑凸耳113的一侧过盈配合。In the embodiment of the present disclosure, the cylinder assembly 10 further includes a flange, and the flange and the side of the cylinder body 112 away from the supporting lug 113 are interference fit.
在一些实施例中,气缸组件10还包括气缸盖13、排气阀片组件14和吸气阀片组件15,吸气阀片组件15设置在气缸11与气缸盖13之间,排气阀片组件14设置在气缸盖13的气缸盖排气口131处。这样设置能够有效地保证泵体结构100进行正常的吸气、压缩和排气工作。In some embodiments, the cylinder assembly 10 further includes a cylinder head 13, an exhaust valve plate assembly 14, and a suction valve plate assembly 15. The suction valve plate assembly 15 is arranged between the cylinder 11 and the cylinder head 13, and the exhaust valve plate The assembly 14 is arranged at the cylinder head exhaust port 131 of the cylinder head 13. This arrangement can effectively ensure that the pump body structure 100 performs normal suction, compression and exhaust operations.
在一些实施例中,吸气阀片组件15包括吸气阀片挡板151和吸气阀片152。吸气阀片挡板151呈环形;吸气阀片152设置在气缸盖13和吸气阀片挡板151之间,吸气阀片152具有吸气口1521,以及活动设置在吸气口1521处的弹簧片1522,当泵体结构100吸气时,弹簧片1522打开,吸气阀片152还具有与气缸盖排气口131对应设置的阀片排气口1523。In some embodiments, the suction valve plate assembly 15 includes a suction valve plate baffle 151 and a suction valve plate 152. The suction valve plate baffle 151 is annular; the suction valve plate 152 is arranged between the cylinder head 13 and the suction valve plate baffle 151. The suction valve plate 152 has a suction port 1521 and is movably arranged at the suction port 1521 When the pump body structure 100 sucks in air, the spring piece 1522 opens, and the suction valve piece 152 also has a valve piece exhaust port 1523 corresponding to the cylinder head exhaust port 131.
在一些实施例中,阀片排气口1523位于弹簧片1522。通过这样设置,能够有效地防止泵体结构100在排气过程中弹簧片1522打开,并防止气体由吸气口1521排出。In some embodiments, the valve plate exhaust port 1523 is located on the spring plate 1522. Through this arrangement, the spring sheet 1522 of the pump body structure 100 can be effectively prevented from opening during the exhaust process, and the gas can be prevented from being discharged from the suction port 1521.
具体的吸气排气过程为,当气缸11内部的压力低于气缸11外的压力时,弹簧片1522打开,气体进入气缸11内部;当气缸11内部的压力高于气缸11外的压力时,排气阀片打开,气体通过阀片排气口1523排出气缸11。The specific intake and exhaust process is that when the pressure inside the cylinder 11 is lower than the pressure outside the cylinder 11, the spring plate 1522 opens and the gas enters the inside of the cylinder 11; when the pressure inside the cylinder 11 is higher than the pressure outside the cylinder 11, The exhaust valve plate is opened, and the gas is discharged from the cylinder 11 through the valve plate exhaust port 1523.
在一些实施例中,弹簧片1522由吸气阀片152的一部分裁切成型,且与吸气阀片152呈一体结构,裁切后形成的裁切口作为吸气口1521。通过这样设置,能够有效地保证弹簧片1522和吸气阀片152之间的密封性能,从而保证泵体结构100的工作效率。In some embodiments, the spring sheet 1522 is formed by cutting a part of the suction valve sheet 152 and forms an integral structure with the suction valve sheet 152, and the cut formed after cutting serves as the suction port 1521. Through this arrangement, the sealing performance between the spring plate 1522 and the suction valve plate 152 can be effectively ensured, thereby ensuring the working efficiency of the pump body structure 100.
在一些实施例中,活塞20相对于气缸11的运动满足三角函数关系,且气缸11的质心相当于三角函数的振幅为零的平衡面,活塞20的质心在活塞20运动的过程中相对于平衡面连续运动,以构成三角函数曲线。在本公开中,当活塞20处于初始位置时,活塞20的质心和气缸11的质心的连线与活塞20或者气缸11的轴向垂直。当活塞20相对于气缸11运动时,活塞20的质心相对于气缸11的质心上下运动,并且活塞20的质心相对于气缸11质心的位置关与活塞20的运动时间具有函数关系,且函数关系图为正弦函数曲线或者余弦函数曲线。In some embodiments, the movement of the piston 20 relative to the cylinder 11 satisfies a trigonometric function relationship, and the center of mass of the cylinder 11 corresponds to a balance surface where the amplitude of the trigonometric function is zero. The center of mass of the piston 20 is relative to the balance during the movement of the piston 20. The surface moves continuously to form a trigonometric function curve. In the present disclosure, when the piston 20 is in the initial position, the line connecting the center of mass of the piston 20 and the center of mass of the cylinder 11 is perpendicular to the axial direction of the piston 20 or the cylinder 11. When the piston 20 moves relative to the cylinder 11, the center of mass of the piston 20 moves up and down relative to the center of mass of the cylinder 11, and the position of the center of mass of the piston 20 relative to the center of mass of the cylinder 11 has a functional relationship with the movement time of the piston 20, and the function relationship diagram It is a sine function curve or a cosine function curve.
从以上的描述中能够看出,本公开上述的实施例实现了如下技术效果至少之一:It can be seen from the above description that the above-mentioned embodiments of the present disclosure achieve at least one of the following technical effects:
1、提高了泵体结构100的传动效率,增加了泵体结构100的排量;1. Improve the transmission efficiency of the pump body structure 100 and increase the displacement of the pump body structure 100;
2、两个泵体结构100对称设置,压缩机实现自平衡;2. The two pump bodies are arranged symmetrically, and the compressor realizes self-balance;
3、每个泵体结构100能够实现单缸多压缩,增加了排气量且结构简单。3. Each pump body structure 100 can realize single-cylinder multi-compression, increased displacement and simple structure.
显然,上述所描述的实施例仅仅是本公开一部分的实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本公开保护的范围。Obviously, the above-described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work should fall within the protection scope of the present disclosure.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本公开的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单 数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate There are features, steps, works, devices, components, and/or combinations thereof.
本公开的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本公开的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。The terms "first", "second", etc. in the specification and claims of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The foregoing descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims (14)

  1. 一种压缩机,包括:A compressor, including:
    两个泵体结构(100);和Two pump body structures (100); and
    驱动部(30),包括定子组件(31)、主轴(40)和与所述定子组件(31)配合的转子组件(32),The driving part (30) includes a stator assembly (31), a main shaft (40) and a rotor assembly (32) matched with the stator assembly (31),
    其中,所述主轴(40)的两端从所述转子组件(32)的两端伸出并分别与所述两个泵体结构(100)驱动连接,以同时驱动所述两个泵体结构(100)工作。Wherein, the two ends of the main shaft (40) protrude from the two ends of the rotor assembly (32) and are respectively drivingly connected with the two pump body structures (100) to simultaneously drive the two pump body structures (100) Work.
  2. 根据权利要求1所述的压缩机,其中,所述两个泵体结构(100)对称设置在所述驱动部(30)的两端。The compressor according to claim 1, wherein the two pump body structures (100) are symmetrically arranged at both ends of the driving part (30).
  3. 根据权利要求1所述的压缩机,还包括:The compressor according to claim 1, further comprising:
    分液器本体(80);和The dispenser body (80); and
    两个吸气管(90),分别连接在所述分液器本体(80)的两端,且所述两个吸气管(90)分别对应连通所述两个泵体结构(100)。Two suction pipes (90) are respectively connected to the two ends of the dispenser body (80), and the two suction pipes (90) respectively communicate with the two pump body structures (100).
  4. 根据权利要求3所述的压缩机,还包括壳体(200),所述泵体结构(100)和所述驱动部(30)位于所述壳体(200)内,所述分液器本体(80)位于所述壳体(200)的外部,且所述壳体(200)的中部具有压缩排气口(210)。The compressor according to claim 3, further comprising a housing (200), the pump body structure (100) and the driving part (30) are located in the housing (200), and the dispenser body (80) is located outside the casing (200), and the middle of the casing (200) has a compression exhaust port (210).
  5. 根据权利要求3所述的压缩机,其中,所述分液器本体(80)的中部还具有有分液进气口(81)。The compressor according to claim 3, wherein the middle part of the liquid separator body (80) further has a liquid gas inlet (81).
  6. 根据权利要求1所述的压缩机,还包括:The compressor according to claim 1, further comprising:
    多个支架结构(300),分别对应所述泵体结构(100)和所述驱动部(30),以使相邻的所述泵体结构(100)和所述驱动部(30)通过所述多个支架结构(300)连接。A plurality of support structures (300) respectively correspond to the pump body structure (100) and the driving part (30), so that the adjacent pump body structure (100) and the driving part (30) pass through The multiple support structures (300) are connected.
  7. 根据权利要求6所述的压缩机,其中,所述支架结构(300)包括筒状结构(310),且所述筒状结构(310)的两端具有开口,所述筒状结构(310)的侧壁具有至少一个散热孔,当所述筒状结构(310)的侧壁具有多个散热孔时,所述多个散热孔沿所述筒状结构(310)的周向间隔设置。The compressor according to claim 6, wherein the support structure (300) comprises a cylindrical structure (310), and both ends of the cylindrical structure (310) have openings, the cylindrical structure (310) The side wall has at least one heat dissipation hole, and when the side wall of the cylindrical structure (310) has a plurality of heat dissipation holes, the plurality of heat dissipation holes are arranged at intervals along the circumference of the cylindrical structure (310).
  8. 根据权利要求7所述的压缩机,其中,所述支架结构(300)还包括至少一个密封轴承(320),所述密封轴承(320)设置在所述筒状结构(310)的所述开口处。The compressor according to claim 7, wherein the support structure (300) further comprises at least one sealed bearing (320), and the sealed bearing (320) is arranged at the opening of the cylindrical structure (310) Place.
  9. 根据权利要求8所述的压缩机,其中,所述密封轴承(320)包括盘体和突出 于所述盘体的凸起部,所述盘体与所述筒状结构(310)连接,所述凸起部朝向所述筒状结构(310)内伸出,当所述支架结构(300)用于安装所述驱动部(30)时,所述转子组件(32)具有避让沉槽以用于容置所述凸起部。The compressor according to claim 8, wherein the sealed bearing (320) comprises a disc body and a protrusion protruding from the disc body, and the disc body is connected with the cylindrical structure (310), so The protruding portion extends toward the cylindrical structure (310). When the support structure (300) is used to install the driving portion (30), the rotor assembly (32) has a recessed recess for use To accommodate the raised portion.
  10. 根据权利要求8所述的压缩机,其中,所述主轴(40)包括两个子轴,所述两个子轴的轴线位于同一直线,且所述两个子轴之间具有安装间隙,所述两个泵体结构(100)分别设置在所述两个子轴相互远离的一端,The compressor according to claim 8, wherein the main shaft (40) includes two sub-shafts, the axes of the two sub-shafts are located on the same straight line, and there is an installation gap between the two sub-shafts, and the two The pump body structure (100) is respectively arranged at one end of the two sub-shafts away from each other,
    所述两个子轴共用所述转子组件(32)和所述定子组件(31);或The two sub-shafts share the rotor assembly (32) and the stator assembly (31); or
    所述驱动部(30)包括两个转子组件(32),所述两个子轴分别对应所述两个转子组件(32),且所述两个子轴共用所述定子组件(31);或The driving part (30) includes two rotor assemblies (32), the two sub-shafts respectively correspond to the two rotor assemblies (32), and the two sub-shafts share the stator assembly (31); or
    所述驱动部(30)包括两个所述定子组件(31),所述两个子轴分别对应所述两个定子组件(31),且所述两个子轴共用所述转子组件(32)。The driving part (30) includes two stator assemblies (31), the two sub-shafts respectively correspond to the two stator assemblies (31), and the two sub-shafts share the rotor assembly (32).
  11. 根据权利要求1所述的压缩机,其中,所述主轴(40)包括两个子轴组成,所述驱动部(30)包括两个定子组件(31)和两个转子组件(32),所述两个子轴分别对应不同的定子组件(31)和转子组件(32);其中,The compressor according to claim 1, wherein the main shaft (40) includes two sub-shafts, and the driving part (30) includes two stator assemblies (31) and two rotor assemblies (32), the The two sub-shafts respectively correspond to different stator assemblies (31) and rotor assemblies (32); among them,
    所述两个子轴分别同轴设置在所述压缩机的两端,所述两个泵体结构(100)分别设置在所述两个子轴相互远离的一端;或The two sub-shafts are respectively arranged coaxially at two ends of the compressor, and the two pump body structures (100) are respectively arranged at one end of the two sub-shafts away from each other; or
    所述两个子轴分别同轴设置在所述压缩机的两端,所述两个泵体结构(100)分别设置在所述两个子轴相互靠近的一端。The two sub-shafts are coaxially arranged at both ends of the compressor, and the two pump body structures (100) are respectively arranged at one end of the two sub-shafts close to each other.
  12. 根据权利要求1至11中任一项所述的压缩机,其中,所述压缩机是卧式压缩机。The compressor according to any one of claims 1 to 11, wherein the compressor is a horizontal compressor.
  13. 一种换热设备,包括权利要求1至12中任一项所述的压缩机。A heat exchange device, comprising the compressor according to any one of claims 1 to 12.
  14. 根据权利要求13所述的换热设备,其中,所述换热设备是空调器。The heat exchange device according to claim 13, wherein the heat exchange device is an air conditioner.
PCT/CN2020/098258 2019-07-09 2020-06-24 Compressor and heat exchange device WO2021004296A1 (en)

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