WO2020052128A1 - Pump body and sliding-vane compressor - Google Patents
Pump body and sliding-vane compressor Download PDFInfo
- Publication number
- WO2020052128A1 WO2020052128A1 PCT/CN2018/120673 CN2018120673W WO2020052128A1 WO 2020052128 A1 WO2020052128 A1 WO 2020052128A1 CN 2018120673 W CN2018120673 W CN 2018120673W WO 2020052128 A1 WO2020052128 A1 WO 2020052128A1
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- WIPO (PCT)
- Prior art keywords
- ball
- pump body
- mounting hole
- elastic element
- rotary cylinder
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
- F04C18/3441—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/10—Stators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/50—Bearings
Definitions
- the invention relates to the technical field of compression devices, in particular to a pump body and a sliding vane compressor.
- sliding vane compressors Compared with other types of compressors, sliding vane compressors have the advantages of simple parts, no eccentric structure, and low torque and stable vibration. They are used in many fields.
- Sliding vane compressors are generally equipped with multiple sliding vanes.
- the operating principle is as follows: When the spindle rotates, the sliding vanes in the sliding vane groove of the spindle will make a composite movement together. The rotation of the main shaft changes continuously and cyclically to achieve compression or expansion.
- the proposed patent application is to invent an optimized structure of the bearing rotor end face, which can improve the friction of the bearing end face, reduce the power consumption here, and improve the performance and reliability of the compressor.
- the main purpose of the present invention is to provide a pump body and a sliding vane compressor to solve the problem of large power consumption between the bearing rotary cylinder and the upper and lower flange end faces of the sliding vane compressor in the prior art.
- a pump body including: a cylinder assembly including a cylinder block and a bearing rotary cylinder rotatably disposed inside the cylinder block; an upper flange And lower flange, the upper flange and the lower flange are respectively disposed on both end faces of the cylinder assembly, and the rolling surface between the bearing rotary cylinder and the upper flange and the lower flange are rolling contact.
- the pump body further includes a first ball assembly, and the first ball assembly is installed between the bearing rotary cylinder and the upper flange to form the rolling contact.
- a first mounting hole is provided at an upper end of the bearing rotary cylinder or a bottom of the upper flange, and the first ball assembly includes a first elastic element, and the first elastic element is installed in the first A mounting ball; a first ball mounted in the first mounting hole and between the bearing rotary cylinder and the first elastic element;
- the first ball assembly further includes a first pad, and the first pad is located between the first ball and the first elastic element.
- the pump body further includes a second ball assembly, and the second ball assembly is installed between the bearing rotary cylinder and the lower flange to form the rolling contact.
- a second mounting hole is provided at the bottom end of the bearing rotary cylinder or the top of the lower flange, and the second ball assembly includes a second elastic element, and the second elastic element is installed in the first elastic element.
- the second ball assembly further includes a second pad, and the second pad is located between the second ball and the second elastic element.
- each of the first ball component and the second ball component is 3 or more, and the numbers of the first ball component and the second ball component are equal.
- the rigidity of the first elastic element is K
- the rigidity of the second elastic member is K
- the amount of stretching of the first elastic member and the second elastic member are X
- the second The number of one mounting hole and the second mounting hole are both N
- the gravity of the bearing rotary cylinder is a G rotary cylinder
- the gravity of the first ball and the second ball are both G balls
- the first The gravity of the gasket and the second gasket are both G gaskets
- the gravity of the first elastic member and the second elastic member are both G elastic members
- the depth of the first mounting hole and the second mounting hole is H
- the length of the first elastic element and the second elastic element after assembly is L
- the first ball and the The diameter of the second ball is D
- the diameters of the first mounting hole and the second mounting hole are both D1
- an arc chamfer is provided at each of the openings of the first mounting hole and the second mounting hole.
- a minimum distance between an outer edge of the first mounting hole and an inner ring and an outer circle of the bearing rotary cylinder is not less than 0.02 mm, and an outer edge of the second mounting hole and an inner circle of the bearing rotary cylinder are not less than 0.02 mm.
- the minimum distance between the ring and the outer circle is not less than 0.02mm.
- a sliding vane compressor including a pump body, and the pump body is the aforementioned pump body.
- the end surface of the bearing rotary cylinder in the present invention is in rolling contact with the upper flange and the lower flange, in actual work, the problem of friction and wear on the end surface of the bearing rotary cylinder can be effectively improved and extended.
- the service life of the bearing rotary cylinder improves the reliability of the compressor.
- FIG. 1 schematically illustrates an exploded view of a pump body of the present invention
- FIG. 2 schematically illustrates a cross-sectional view of a pump body of the present invention
- FIG. 3 schematically illustrates an enlarged view of an area A in FIG. 2;
- FIG. 4 schematically shows a plan view of the pump body of the present invention after the upper flange is removed;
- FIG. 6 is a perspective view schematically showing an upper flange of the present invention.
- FIG. 8 schematically illustrates a perspective view of a lower flange of the present invention
- FIG. 9 schematically illustrates a top view of a lower flange of the present invention.
- Cylinder assembly 11. Cylinder block; 12. Bearing rotary cylinder; 13. Rolling element; 20. Upper flange; 21. First mounting hole; 30; Lower flange; 31. Second mounting hole; A ball assembly; 41, a first elastic element; 42, a first ball; 43, a first washer; 50, a second ball assembly; 51, a second elastic element; 52, a second ball; 53, a second washer 60, sliding plate; 70, main shaft; 71, sliding plate groove; 80, screw.
- a pump body is provided according to an embodiment of the present invention.
- the pump body in this embodiment includes a main shaft 70, a cylinder assembly 10, an upper flange 20, and a lower flange 30.
- the cylinder assembly 10 is sleeved on the main shaft 70, and the main shaft 70 is provided with a sliding blade groove 71, and a sliding blade 60 is installed in the sliding blade groove 71.
- the sliding blade 60 is installed inside the cylinder assembly 10, and the upper flange 20 and The lower flange 30 is respectively disposed on both end surfaces of the cylinder assembly 10, and the cylinder assembly 10 is fixed on the main shaft 70 by screws 80 passing through the cylinder assembly 10, the upper flange 20 and the lower flange 30.
- the sliding plate 60 slides in the sliding plate groove 71 to compress the refrigerant in the cylinder assembly 10, and the compressed refrigerant is discharged from the exhaust hole on the upper flange 20.
- the cylinder assembly 10 in this embodiment includes a cylinder block 11 and a bearing rotary cylinder 12 rotatably disposed inside the cylinder.
- a rolling element 13 is provided between the cylinder block 11 and the bearing rotary cylinder 12 so as to improve the service life of the cylinder assembly 10 , Reduce the noise of the pump body; in this embodiment, the end face of the bearing rotary cylinder 12 and the upper flange 20 and the lower flange 30 are in rolling contact.
- the pump body further includes a first ball assembly 40 that is installed between the bearing rotary cylinder 12 and the upper flange 20 to form rolling contact.
- the first ball assembly 40 in this embodiment includes a first elastic element 41 and a first ball 42.
- the upper end of the bearing rotary cylinder 12 or the bottom of the upper flange 20 in this embodiment is provided with a first mounting hole 21.
- the first elastic element 41 is installed in the first mounting hole 21; and the first ball 42 is installed in the first mounting hole 21 between the bearing rotary cylinder 12 and the first elastic element 41.
- the function of the first ball assembly 40 in this embodiment can be restricted, and the axial movement of the bearing rotary cylinder 12 is restricted, thereby reducing the shaft of the bearing rotary cylinder 12 when the pump body is running. To the risk of impact, improve the noise and vibration of the pump body.
- the function of the first ball assembly 40 of the present invention can also ensure that the gap between the upper end surface of the bearing rotary cylinder 12 and the upper flange 20 is uniform, which is beneficial to the lubrication and sealing of the lubricating oil, improving the internal leakage of the pump body, and improving Compressor performance.
- the first ball assembly in this embodiment further includes a first washer 43, which is located between the first ball 42 and the first elastic element 41 so that the first ball 42 is not elastic to the first ball 42.
- the element 41 is in direct contact with the first pad 43 to reduce the friction at the bottom of the first ball 42.
- the first elastic element 41 in this embodiment is a structure such as a spring or an elastic washer, as long as it is other deformation modes under the concept of the present invention, it is within the protection scope of the present invention.
- the pump body in this embodiment further includes a second ball assembly 50, which is installed between the bearing rotary cylinder 12 and the lower flange 30 to form rolling contact.
- the second ball assembly 50 in this embodiment includes a second elastic element 51 and a second ball 52.
- the bottom end of the bearing rotary cylinder 12 or the top of the lower flange 30 in this embodiment is provided with a second mounting hole 31.
- the second elastic element 51 is installed in the second mounting hole 31; the second ball 52 is installed in the second mounting hole 31 and is located between the bearing rotary cylinder 12 and the second elastic element 51.
- the function of the second ball assembly 50 in this embodiment it is possible to limit the axial direction of the bearing rotary cylinder 12 and restrict the axial movement of the bearing rotary cylinder 12, thereby reducing the shaft of the bearing rotary cylinder 12 when the pump body is running. To the risk of impact, improve the noise and vibration of the pump body.
- the function of the second ball assembly 50 of the present invention can also ensure that the gap between the lower end surface of the bearing rotor 12 and the lower flange 30 is uniform, which is beneficial to the lubrication and sealing of the lubricating oil, improving the internal leakage of the pump body, Compressor performance.
- the second ball assembly 50 in this embodiment further includes a second washer 53, which is located between the second ball 52 and the second elastic element 51 so that the second ball 52 is not in contact with the second ball 52.
- the elastic element 51 is in direct contact with the second pad 53 to reduce the friction at the bottom of the second ball 52.
- the first ball assembly 40 and the second ball assembly 50 in this embodiment are both 3 or more, and the numbers of the first ball assembly 40 and the second ball assembly 50 are equal. Referring to FIG. 1 to FIG. 9, the number of the first ball assembly 40 and the second ball assembly 50 in this embodiment are four, and they are evenly arranged along the circumferential direction of the bearing rotary cylinder 12.
- the second elastic element 51 in this embodiment is a structure such as a spring or an elastic washer, as long as it is other deformation modes under the concept of the present invention, it is within the protection scope of the present invention.
- the bearing rotor 12 and the upper method are realized under the action of the elastic force of the first elastic element 41 and the second elastic element 51.
- the gaps between the end faces of the blue 20 and the lower flange 30 are evenly distributed.
- the gravity of the bearing rotary cylinder 12 faces the lower flange 30, so the stiffness design of the second elastic element 51 disposed on the lower flange 30 and the first elastic element 41 disposed on the upper flange 20 should be different to ensure the same A mounting hole 21 and a second mounting hole 31 are deep, and the initial length of the first elastic element 41 and the second elastic element 51, the upper and lower end faces of the bearing rotary cylinder 12 are subjected to a large reversal, such as:
- the stiffness of the first elastic member 41 is K
- on the stiffness of the second elastic member 51 is under K
- the first elastic member 41 and the second elastic member 51 is telescopically amount X
- 21 mounting the first and second mounting holes The number of holes 31 is N
- the gravity of the bearing rotary cylinder 12 is a G rotary cylinder
- the gravity of the first ball 42 and the second ball 52 are both G balls
- the gravity of the first washer 43 and the second washer 53 are both The gravity of the G gasket
- the first elastic element 41 and the second elastic element 51 are all G elastic elements .
- the depths of the first mounting hole 21 and the second mounting hole 31 are both H
- the length of the first elastic element 41 and the second elastic element 51 after assembly is L
- the first ball 42 and the second ball 52 The diameters of both are D
- the diameters of the first mounting hole 21 and the second mounting hole 31 are both D1
- the diameters of the first ball 42 and the second ball 52 are D.
- D1-D 0.1 to 0.5 mm, which is convenient for the first time.
- a ball 42 and a second ball 52 move in the corresponding mounting holes.
- the openings of the first mounting hole 21 and the second mounting hole 31 in this embodiment are provided with rounded chamfers, which is not only convenient for installing the first ball assembly 40 and the second ball assembly 50, but also convenient for the first
- the movement of one ball 42 and the second ball 52 reduces the noise of the pump body and improves the performance of the compressor.
- the minimum distance between the outer edge of the first mounting hole 21 and the inner ring and the outer circle of the bearing rotary cylinder 12 is not less than 0.02 mm.
- the outer edge of the second mounting hole 31 and the inner ring of the bearing rotary cylinder 12 and The minimum distance of the outer circle is not less than 0.02mm.
- the upper and lower end surfaces of the bearing rotary cylinder 12 are restrained by the spring and the first ball 42 and the second ball 52 when the bearing rotor 12 is in motion, which can effectively avoid the axial movement during the movement.
- the first flange 20 of the present invention is provided with a plurality of first mounting holes 21, the lower flange 30 is provided with a plurality of second mounting holes 31, a plurality of first mounting holes 21 and a second
- the circle centers of the mounting holes 31 are all on the center line B of the contact surfaces of the bearing rotary cylinder 12 and the upper flange 20 and the lower flange 30.
- the first ball 42 and the second ball 52 in this embodiment are made of a bearing steel material
- the first washer 43 and the second washer 53 are made of a wear-resistant material
- the spring material is normal spring steel.
- the cylinder block 11 is a ring-mounted bearing steel ring, and rolling elements 13 evenly distributed in the circumferential direction are arranged between the cylinder block 11 and the bearing rotary cylinder 12.
- the motor drives the main shaft 70 and the sliding plate 60 to move.
- the sliding plate 60 drives the bearing rotary cylinder 12 to rotate.
- the first ball 42 and the second ball 52 are acted by the first elastic element 41 and the second elastic element 51.
- the previous sliding friction between the two is converted into rolling friction between the bearing rotary cylinder 12 and the first ball 42 and the second ball 52.
- a sliding vane compressor including a pump body, which is the pump body in the above embodiment.
- the optimized structure of the end surface of the bearing rotary cylinder converts the sliding friction between the bearing rotary cylinder and the upper and lower flange end surfaces into rolling friction, which can effectively improve the friction and wear problem of the bearing rotary cylinder end surface, extend the service life of the rotary cylinder, and improve the reliability of the compressor.
- the invention adopts the optimized design of the bearing rotor end face, which can effectively improve the friction and wear of the bearing rotor end face and the upper and lower flanges, and improve the performance and reliability of the compressor.
- the structure of the invention can restrain the bearing rotor The axial movement improves the noise and vibration of the compressor during operation.
- the structure of the invention can effectively improve the gap distribution of the upper and lower end faces of the bearing rotary cylinder, which is beneficial to the lubrication and sealing of the end faces, reduces pump body leakage, and improves compressor performance .
- orientation words such as “front, back, up, down, left, right", “horizontal, vertical, vertical, horizontal”, “top, bottom” and the like indicate the orientation Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these orientation words do not indicate and imply the device or element referred to. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the scope of protection of the present invention; the orientation words “inside and outside” refer to the inside and outside relative to the outline of each component itself.
- spatially relative terms such as “above”, “above”, “above”, “above”, etc. can be used here to describe as shown in the figure Shows the spatial position relationship between one device or feature and other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation of the device as described in the figures. For example, if a device in the figure is turned over, devices described as “above” or “above” other devices or constructions will then be positioned “below the other devices or constructions” or “under Other devices or constructs. " Thus, the exemplary term “above” may include both directions “above” and “below”. The device can also be positioned in other different ways (rotated 90 degrees or at other orientations), and the relative description of space used here is explained accordingly.
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- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Disclosed are a pump body and a sliding-vane compressor. The pump body comprises: an air cylinder assembly (10), the air cylinder assembly (10) comprising a cylinder body (11) and a rotary bearing cylinder (12) rotationally arranged therein; an upper flange (20) and a lower flange (30); the upper flange (20) and the lower flange (30) being respectively arranged at two end faces of the air cylinder assembly (11); and the end faces of the rotary bearing cylinder(12) being respectively in rolling contact with the upper flange (20) and the lower flange (30). As the end faces of the rotary bearing cylinder (12) are respectively in rolling contact with the upper flange (20) and the lower flange (30), the problem of friction abrasion of the end faces of the rotary bearing cylinder (12) can be effectively relieved in the actual working process, thereby prolonging the service life of the rotary bearing cylinder (12)and improving the reliability of the compressor.
Description
本发明涉及压缩装置技术领域,具体而言,涉及一种泵体及滑片式压缩机。The invention relates to the technical field of compression devices, in particular to a pump body and a sliding vane compressor.
滑片式压缩机相比于其他类型的压缩机有着零件简单、无偏心结构、力矩平稳振动小等优点,被应用于众多领域。Compared with other types of compressors, sliding vane compressors have the advantages of simple parts, no eccentric structure, and low torque and stable vibration. They are used in many fields.
滑片式压缩机一般具备有多个滑片,其运行原理为:当主轴旋转时,主轴滑片槽内的滑片会一起作复合运动,前后滑片与主轴、气缸构成的容腔随着主轴的旋转而不断的周期性变化,从而实现压缩或膨胀。Sliding vane compressors are generally equipped with multiple sliding vanes. The operating principle is as follows: When the spindle rotates, the sliding vanes in the sliding vane groove of the spindle will make a composite movement together. The rotation of the main shaft changes continuously and cyclically to achieve compression or expansion.
目前有技术提出一种滑片式转缸压缩机的优化结构,利用缸体和轴承转缸代替传统气缸,从而大幅降低滑片头部与缸体内壁之间的功耗,提高压缩机性能。然而,为了保证泵体腔的密封性,轴承转缸与上下法兰之间的间隙设计值较小,压缩机正常工作时,轴承转缸在受自身重力、气体波动和滑片摩擦力下容易产生轴向运动,加上轴承转缸自身旋转并与上下法兰端面做相对运动,且其直径大,线速度较大,因此轴承转缸与上下法兰端面之间产生的功耗不容忽视。At present, there is a technology that proposes an optimized structure of a sliding vane rotary compressor, which uses a cylinder block and a bearing rotary cylinder instead of a traditional cylinder, thereby greatly reducing the power consumption between the sliding vane head and the inner wall of the cylinder body, and improving the performance of the compressor. However, in order to ensure the tightness of the pump body cavity, the design value of the gap between the bearing rotary cylinder and the upper and lower flanges is small. When the compressor is operating normally, the bearing rotary cylinder is easily generated under its own gravity, gas fluctuations and sliding plate friction. The axial movement, coupled with the rotation of the bearing rotary cylinder and relative movement with the upper and lower flange end faces, and its large diameter and large linear velocity, so the power consumption between the bearing rotary cylinder and the upper and lower flange end faces cannot be ignored.
为了改善滑片式轴承转缸压缩机转缸上下端面的功耗问题,提高压缩机性能和可靠性,一种有效改善轴承转缸上下端面摩擦显得至关重要。拟申请专利通过发明一种轴承转缸端面优化结构,能改善轴承端面的摩擦情况,降低此处的功耗,实现压缩机性能及可靠性的提升。In order to improve the power consumption of the upper and lower end surfaces of the rotary vane bearing rotary compressor and improve the performance and reliability of the compressor, it is very important to effectively improve the friction between the upper and lower end surfaces of the bearing rotary cylinder. The proposed patent application is to invent an optimized structure of the bearing rotor end face, which can improve the friction of the bearing end face, reduce the power consumption here, and improve the performance and reliability of the compressor.
发明内容Summary of the Invention
本发明的主要目的在于提供一种泵体及滑片式压缩机,以解决现有技术中的滑片式压缩机的轴承转缸与上下法兰端面之间的功耗大的问题。The main purpose of the present invention is to provide a pump body and a sliding vane compressor to solve the problem of large power consumption between the bearing rotary cylinder and the upper and lower flange end faces of the sliding vane compressor in the prior art.
为了实现上述目的,根据本发明的一个方面,提供了一种泵体,包括:气缸组件,所述气缸组件包括缸体和可转动地设置在所述缸体内部的轴承转缸;上法兰和下法兰,所述上法兰和所述下法兰分别设置在所述气缸组件的两端面,所述轴承转缸端面与所述上法兰和所述下法兰之间均为滚动接触。In order to achieve the above object, according to an aspect of the present invention, a pump body is provided, including: a cylinder assembly including a cylinder block and a bearing rotary cylinder rotatably disposed inside the cylinder block; an upper flange And lower flange, the upper flange and the lower flange are respectively disposed on both end faces of the cylinder assembly, and the rolling surface between the bearing rotary cylinder and the upper flange and the lower flange are rolling contact.
进一步地,所述泵体还包括第一滚珠组件,所述第一滚珠组件安装在所述轴承转缸和所述上法兰之间以形成所述滚动接触。Further, the pump body further includes a first ball assembly, and the first ball assembly is installed between the bearing rotary cylinder and the upper flange to form the rolling contact.
进一步地,所述轴承转缸的上端或所述上法兰的底部设置有第一安装孔,所述第一滚珠组件包括:第一弹性元件,所述第一弹性元件安装在所述第一安装孔内;第一滚珠,所述第一滚珠安装在所述第一安装孔内并处于所述轴承转缸和所述第一弹性元件之间。Further, a first mounting hole is provided at an upper end of the bearing rotary cylinder or a bottom of the upper flange, and the first ball assembly includes a first elastic element, and the first elastic element is installed in the first A mounting ball; a first ball mounted in the first mounting hole and between the bearing rotary cylinder and the first elastic element;
进一步地,所述第一滚珠组件还包括第一垫片,所述第一垫片位于所述第一滚珠和所述第一弹性元件之间。Further, the first ball assembly further includes a first pad, and the first pad is located between the first ball and the first elastic element.
进一步地,所述泵体还包括第二滚珠组件,所述第二滚珠组件安装在所述轴承转缸和所述下法兰之间以形成所述滚动接触。Further, the pump body further includes a second ball assembly, and the second ball assembly is installed between the bearing rotary cylinder and the lower flange to form the rolling contact.
进一步地,所述轴承转缸的底端或所述下法兰的顶部设置有第二安装孔,所述第二滚珠组件包括:第二弹性元件,所述第二弹性元件安装在所述第二安装孔内;第二滚珠,所述第二滚珠安装在所述第二安装孔内并处于所述轴承转缸和所述第二弹性元件之间。Further, a second mounting hole is provided at the bottom end of the bearing rotary cylinder or the top of the lower flange, and the second ball assembly includes a second elastic element, and the second elastic element is installed in the first elastic element. Two mounting holes; a second ball, the second ball is installed in the second mounting hole and is between the bearing rotary cylinder and the second elastic element.
进一步地,所述第二滚珠组件还包括第二垫片,所述第二垫片位于所述第二滚珠和所述第二弹性元件之间。Further, the second ball assembly further includes a second pad, and the second pad is located between the second ball and the second elastic element.
进一步地,所述第一滚珠组件和所述第二滚珠组件均大于等于3个,且所述第一滚珠组件和所述第二滚珠组件的个数相等。Further, each of the first ball component and the second ball component is 3 or more, and the numbers of the first ball component and the second ball component are equal.
进一步地,所述第一弹性元件的刚度为K
上,所述第二弹性元件的刚度为K
下,所述第一弹性元件和所述第二弹性元件的伸缩量均为X,所述第一安装孔和所述第二安装孔的数量均为N,所述轴承转缸的重力为G
转缸,所述第一滚珠和所述第二滚珠的重力均为G
滚珠,所述第一垫片和所述第二垫片的重力均为G
垫片,所述第一弹性元件和所述第二弹性元件的重力均为G
弹性元件,其中,K
上X+2N(G
滚珠+G
垫片)+NG
弹性元件+G
转缸=K
下X。
Further, the rigidity of the first elastic element is K, the rigidity of the second elastic member is K, the amount of stretching of the first elastic member and the second elastic member are X, the second The number of one mounting hole and the second mounting hole are both N, the gravity of the bearing rotary cylinder is a G rotary cylinder , the gravity of the first ball and the second ball are both G balls , and the first The gravity of the gasket and the second gasket are both G gaskets , and the gravity of the first elastic member and the second elastic member are both G elastic members , where X + 2N (G Ball + G on K Gasket ) + NG elastic element + G rotary cylinder = K under X.
进一步地,所述第一安装孔和所述第二安装孔的深度为H,所述第一弹性元件和所述第二弹性元件装配好后的长度为L,所述第一滚珠和所述第二滚珠的直径为D,所述第一垫片和所述第二垫片的厚度均为b,其中,L+D+b-H=0.01~0.02mm。Further, the depth of the first mounting hole and the second mounting hole is H, the length of the first elastic element and the second elastic element after assembly is L, and the first ball and the The diameter of the second ball is D, and the thickness of the first pad and the second pad are both b, where L + D + bH = 0.01-0.02 mm.
进一步地,所述第一安装孔和所述第二安装孔的直径均为D1,所述第一滚珠和所述第二滚珠的直径均为D,其中,D1-D=0.1~0.5mm。Further, the diameters of the first mounting hole and the second mounting hole are both D1, and the diameters of the first ball and the second ball are D, where D1-D = 0.1-0.5 mm.
进一步地,所述第一安装孔和所述第二安装孔的开口处均设置有圆弧倒角。Further, an arc chamfer is provided at each of the openings of the first mounting hole and the second mounting hole.
进一步地,所述第一安装孔的外缘与所述轴承转缸的内圈和外圆的最小距离均不小于0.02mm,所述第二安装孔的外缘与所述轴承转缸的内圈和外圆的最小距离均不小于0.02mm。Further, a minimum distance between an outer edge of the first mounting hole and an inner ring and an outer circle of the bearing rotary cylinder is not less than 0.02 mm, and an outer edge of the second mounting hole and an inner circle of the bearing rotary cylinder are not less than 0.02 mm. The minimum distance between the ring and the outer circle is not less than 0.02mm.
根据本发明的另一方面,提供了一种滑片式压缩机,包括泵体,所述泵体为上述的泵体。According to another aspect of the present invention, there is provided a sliding vane compressor including a pump body, and the pump body is the aforementioned pump body.
应用本发明的技术方案,由于本发明中的轴承转缸的端面与上法兰和下法兰之间均为滚动接触,在实际工作中,能够有效改善轴承转缸端面的摩擦磨损问题,延长轴承转缸的使用寿命,提高压缩机的可靠性。By applying the technical solution of the present invention, since the end surface of the bearing rotary cylinder in the present invention is in rolling contact with the upper flange and the lower flange, in actual work, the problem of friction and wear on the end surface of the bearing rotary cylinder can be effectively improved and extended. The service life of the bearing rotary cylinder improves the reliability of the compressor.
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings, which constitute a part of this application, are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and the descriptions thereof are used to explain the present invention, and do not constitute an improper limitation on the present invention. In the drawings:
图1示意性示出了本发明的泵体的分解图;FIG. 1 schematically illustrates an exploded view of a pump body of the present invention;
图2示意性示出了本发明的泵体的剖视图;FIG. 2 schematically illustrates a cross-sectional view of a pump body of the present invention;
图3示意性示出了图2中的A区域的放大图;FIG. 3 schematically illustrates an enlarged view of an area A in FIG. 2; FIG.
图4示意性示出了本发明的泵体拆掉上法兰后之后的俯视图;4 schematically shows a plan view of the pump body of the present invention after the upper flange is removed;
图5示意性示出了本发明的气缸组件的分解图;5 schematically illustrates an exploded view of a cylinder assembly of the present invention;
图6示意性示出了本发明的上法兰的立体图;6 is a perspective view schematically showing an upper flange of the present invention;
图7示意性示出了本发明的上法兰的仰视图;7 schematically illustrates a bottom view of the upper flange of the present invention;
图8示意性示出了本发明的下法兰的立体图;FIG. 8 schematically illustrates a perspective view of a lower flange of the present invention;
图9示意性示出了本发明的下法兰的俯视图。FIG. 9 schematically illustrates a top view of a lower flange of the present invention.
其中,上述附图包括以下附图标记:The above drawings include the following reference signs:
10、气缸组件;11、缸体;12、轴承转缸;13、滚动体;20、上法兰;21、第一安装孔;30、下法兰;31、第二安装孔;40、第一滚珠组件;41、第一弹性元件;42、第一滚珠;43、第一垫片;50、第二滚珠组件;51、第二弹性元件;52、第二滚珠;53、第二垫片;60、滑片;70、主轴;71、滑片槽;80、螺钉。10. Cylinder assembly; 11. Cylinder block; 12. Bearing rotary cylinder; 13. Rolling element; 20. Upper flange; 21. First mounting hole; 30; Lower flange; 31. Second mounting hole; A ball assembly; 41, a first elastic element; 42, a first ball; 43, a first washer; 50, a second ball assembly; 51, a second elastic element; 52, a second ball; 53, a second washer 60, sliding plate; 70, main shaft; 71, sliding plate groove; 80, screw.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the drawings and embodiments.
需要注的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise, and it should also be understood that when the terms "including" and / or "including" are used in this specification, they indicate There are features, steps, operations, devices, components, and / or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless specifically stated otherwise, the relative arrangement of the components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for the convenience of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Techniques, methods, and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but where appropriate, the techniques, methods, and equipment should be considered as part of the authorization specification. In all examples shown and discussed herein, any specific value should be construed as exemplary only and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings, so once an item is defined in one drawing, it need not be discussed further in subsequent drawings.
参见图1至图9所示,根据本发明的实施例,提供了一种泵体,本实施例中的泵体包括 主轴70、气缸组件10、上法兰20以及下法兰30。1 to 9, a pump body is provided according to an embodiment of the present invention. The pump body in this embodiment includes a main shaft 70, a cylinder assembly 10, an upper flange 20, and a lower flange 30.
其中,气缸组件10套设在主轴70上,主轴70上设置有滑片槽71,滑片槽71内安装有滑片60,该滑片60安装在气缸组件10的内部,上法兰20和下法兰30分别设置在气缸组件10的两端面,并通过穿设在气缸组件10、上法兰20以及下法兰30上的螺钉80将气缸组件10固定在主轴70上。Among them, the cylinder assembly 10 is sleeved on the main shaft 70, and the main shaft 70 is provided with a sliding blade groove 71, and a sliding blade 60 is installed in the sliding blade groove 71. The sliding blade 60 is installed inside the cylinder assembly 10, and the upper flange 20 and The lower flange 30 is respectively disposed on both end surfaces of the cylinder assembly 10, and the cylinder assembly 10 is fixed on the main shaft 70 by screws 80 passing through the cylinder assembly 10, the upper flange 20 and the lower flange 30.
当其他驱动装置带动主轴70转动时,滑片60在滑片槽71中滑动,对气缸组件10内的冷媒进行压缩,压缩之后的冷媒从上法兰20上的排气孔排出。When the other driving device drives the main shaft 70 to rotate, the sliding plate 60 slides in the sliding plate groove 71 to compress the refrigerant in the cylinder assembly 10, and the compressed refrigerant is discharged from the exhaust hole on the upper flange 20.
本实施例中的气缸组件10包括缸体11和可转动地设置在气缸内部的轴承转缸12,缸体11和轴承转缸12之间设置有滚动体13,便于提高气缸组件10的使用寿命,降低泵体的噪音;本实施例中的轴承转缸12端面与上法兰20和下法兰30之间均为滚动接触。The cylinder assembly 10 in this embodiment includes a cylinder block 11 and a bearing rotary cylinder 12 rotatably disposed inside the cylinder. A rolling element 13 is provided between the cylinder block 11 and the bearing rotary cylinder 12 so as to improve the service life of the cylinder assembly 10 , Reduce the noise of the pump body; in this embodiment, the end face of the bearing rotary cylinder 12 and the upper flange 20 and the lower flange 30 are in rolling contact.
由于本实施例中的轴承转缸12的端面与上法兰20和下法兰30之间均为滚动接触,在实际工作中,能够有效改善轴承转缸12端面的摩擦磨损问题,延长轴承转缸12的使用寿命,提高压缩机的可靠性。Since the end surface of the bearing rotor 12 and the upper flange 20 and the lower flange 30 are in rolling contact in this embodiment, in actual work, the problem of friction and wear on the end surface of the bearing rotor 12 can be effectively improved, and the bearing rotation can be extended. The service life of the cylinder 12 improves the reliability of the compressor.
在本发明的一种优选的实施例中,泵体还包括第一滚珠组件40,该第一滚珠组件40安装在轴承转缸12和上法兰20之间以形成滚动接触。In a preferred embodiment of the present invention, the pump body further includes a first ball assembly 40 that is installed between the bearing rotary cylinder 12 and the upper flange 20 to form rolling contact.
具体而言,本实施例中的第一滚珠组件40包括第一弹性元件41和第一滚珠42。为了便于安装,本实施例中的轴承转缸12的上端或上法兰20的底部设置有第一安装孔21。安装时,将第一弹性元件41安装在第一安装孔21内;并将第一滚珠42安装在第一安装孔21内并处于轴承转缸12和第一弹性元件41之间。Specifically, the first ball assembly 40 in this embodiment includes a first elastic element 41 and a first ball 42. In order to facilitate installation, the upper end of the bearing rotary cylinder 12 or the bottom of the upper flange 20 in this embodiment is provided with a first mounting hole 21. During installation, the first elastic element 41 is installed in the first mounting hole 21; and the first ball 42 is installed in the first mounting hole 21 between the bearing rotary cylinder 12 and the first elastic element 41.
通过本实施例中的第一滚珠组件40的作用,能对轴承转缸12进行一定的轴向限位,约束轴承转缸12的轴向运动,从而降低泵体运行时轴承转缸12的轴向撞击风险,改善泵体噪音振动。与此同时,通过本发明的第一滚珠组件40的作用,还能够保证轴承转缸12上端面与上法兰20的间隙均匀,有利于润滑油的润滑和密封,改善泵体内部泄露,提升压缩机性能。Through the function of the first ball assembly 40 in this embodiment, a certain axial limit of the bearing rotary cylinder 12 can be restricted, and the axial movement of the bearing rotary cylinder 12 is restricted, thereby reducing the shaft of the bearing rotary cylinder 12 when the pump body is running. To the risk of impact, improve the noise and vibration of the pump body. At the same time, the function of the first ball assembly 40 of the present invention can also ensure that the gap between the upper end surface of the bearing rotary cylinder 12 and the upper flange 20 is uniform, which is beneficial to the lubrication and sealing of the lubricating oil, improving the internal leakage of the pump body, and improving Compressor performance.
优选地,本实施例中的第一滚珠组件还包括第一垫片43,该第一垫片43位于第一滚珠42和第一弹性元件41之间,使第一滚珠42不与第一弹性元件41直接接触,而与第一垫片43接触,降低第一滚珠42底部的摩擦。Preferably, the first ball assembly in this embodiment further includes a first washer 43, which is located between the first ball 42 and the first elastic element 41 so that the first ball 42 is not elastic to the first ball 42. The element 41 is in direct contact with the first pad 43 to reduce the friction at the bottom of the first ball 42.
本实施例中的第一弹性元件41为弹簧或弹性垫片等结构,只要是在本发明的构思下的其他变形方式,均在本发明的保护范围之内。The first elastic element 41 in this embodiment is a structure such as a spring or an elastic washer, as long as it is other deformation modes under the concept of the present invention, it is within the protection scope of the present invention.
对应地,本实施例中的泵体还包括第二滚珠组件50,该第二滚珠组件50安装在轴承转缸12和下法兰30之间以形成滚动接触。Correspondingly, the pump body in this embodiment further includes a second ball assembly 50, which is installed between the bearing rotary cylinder 12 and the lower flange 30 to form rolling contact.
具体而言,本实施例中的第二滚珠组件50包括第二弹性元件51和第二滚珠52。为了便于安装,本实施例中的轴承转缸12的底端或下法兰30的顶部设置有第二安装孔31。安装时,将第二弹性元件51安装在第二安装孔31内;并将第二滚珠52安装在第二安装孔31内并处 于轴承转缸12和第二弹性元件51之间。Specifically, the second ball assembly 50 in this embodiment includes a second elastic element 51 and a second ball 52. For ease of installation, the bottom end of the bearing rotary cylinder 12 or the top of the lower flange 30 in this embodiment is provided with a second mounting hole 31. During installation, the second elastic element 51 is installed in the second mounting hole 31; the second ball 52 is installed in the second mounting hole 31 and is located between the bearing rotary cylinder 12 and the second elastic element 51.
通过本实施例中的第二滚珠组件50的作用,能对轴承转缸12进行一定的轴向限位,约束轴承转缸12的轴向运动,从而降低泵体运行时轴承转缸12的轴向撞击风险,改善泵体噪音振动。与此同时,通过本发明的第二滚珠组件50的作用,还能够保证轴承转缸12下端面与下法兰30的间隙均匀,有利于润滑油的润滑和密封,改善泵体内部泄露,提升压缩机性能。Through the function of the second ball assembly 50 in this embodiment, it is possible to limit the axial direction of the bearing rotary cylinder 12 and restrict the axial movement of the bearing rotary cylinder 12, thereby reducing the shaft of the bearing rotary cylinder 12 when the pump body is running. To the risk of impact, improve the noise and vibration of the pump body. At the same time, the function of the second ball assembly 50 of the present invention can also ensure that the gap between the lower end surface of the bearing rotor 12 and the lower flange 30 is uniform, which is beneficial to the lubrication and sealing of the lubricating oil, improving the internal leakage of the pump body, Compressor performance.
优选地,本实施例中的第二滚珠组件50还包括第二垫片53,该第二垫片53位于第二滚珠52和第二弹性元件51之间,使第二滚珠52不与第二弹性元件51直接接触,而与第二垫片53接触,降低第二滚珠52底部的摩擦。Preferably, the second ball assembly 50 in this embodiment further includes a second washer 53, which is located between the second ball 52 and the second elastic element 51 so that the second ball 52 is not in contact with the second ball 52. The elastic element 51 is in direct contact with the second pad 53 to reduce the friction at the bottom of the second ball 52.
为了便于对轴承转缸12进行稳定支撑,本实施例中的第一滚珠组件40和第二滚珠组件50均大于等于3个,且第一滚珠组件40和第二滚珠组件50的个数相等。参见图1至图9所示,本实施例中的第一滚珠组件40以及第二滚珠组件50的个数均为四个,并沿轴承转缸12的圆周方向均匀布置。In order to facilitate the stable support of the bearing rotary cylinder 12, the first ball assembly 40 and the second ball assembly 50 in this embodiment are both 3 or more, and the numbers of the first ball assembly 40 and the second ball assembly 50 are equal. Referring to FIG. 1 to FIG. 9, the number of the first ball assembly 40 and the second ball assembly 50 in this embodiment are four, and they are evenly arranged along the circumferential direction of the bearing rotary cylinder 12.
本实施例中的第二弹性元件51为弹簧或弹性垫片等结构,只要是在本发明的构思下的其他变形方式,均在本发明的保护范围之内。The second elastic element 51 in this embodiment is a structure such as a spring or an elastic washer, as long as it is other deformation modes under the concept of the present invention, it is within the protection scope of the present invention.
考虑轴承转缸12的重力,通过设计第一弹性元件41和第二弹性元件51的刚度,在第一弹性元件41和第二弹性元件51的弹力的作用下,实现轴承转缸12与上法兰20和下法兰30端面的间隙均匀分布。Considering the gravity of the bearing rotor 12, by designing the stiffness of the first elastic element 41 and the second elastic element 51, the bearing rotor 12 and the upper method are realized under the action of the elastic force of the first elastic element 41 and the second elastic element 51. The gaps between the end faces of the blue 20 and the lower flange 30 are evenly distributed.
轴承转缸12重力朝向下法兰30,因此布置在下法兰30上的第二弹性元件51和布置在上法兰20上的第一弹性元件41的刚度设计应有区别,以保证同样的第一安装孔21和第二安装孔31孔深下及第一弹性元件41和第二弹性元件51初始长度下,轴承转缸12上下端面受到力等大反向,也即:The gravity of the bearing rotary cylinder 12 faces the lower flange 30, so the stiffness design of the second elastic element 51 disposed on the lower flange 30 and the first elastic element 41 disposed on the upper flange 20 should be different to ensure the same A mounting hole 21 and a second mounting hole 31 are deep, and the initial length of the first elastic element 41 and the second elastic element 51, the upper and lower end faces of the bearing rotary cylinder 12 are subjected to a large reversal, such as:
K
上X+2N(G
滚珠+G
垫片)+NG
弹性元件+G
转缸=K
下X
X on K + 2N (G ball + G gasket ) + NG elastic element + G rotary cylinder = K under X
其中,第一弹性元件41的刚度为K
上,第二弹性元件51的刚度为K
下,第一弹性元件41和第二弹性元件51的伸缩量为X,第一安装孔21和第二安装孔31的数量均为N,轴承转缸12的重力为G
转缸,第一滚珠42和第二滚珠52的重力均为G
滚珠,第一垫片43和第二垫片53的重力均为G
垫片,第一弹性元件41和第二弹性元件51的重力均为G
弹性元件。
Wherein the stiffness of the first elastic member 41 is K, on the stiffness of the second elastic member 51 is under K, the first elastic member 41 and the second elastic member 51 is telescopically amount X, 21 mounting the first and second mounting holes The number of holes 31 is N, the gravity of the bearing rotary cylinder 12 is a G rotary cylinder , the gravity of the first ball 42 and the second ball 52 are both G balls , and the gravity of the first washer 43 and the second washer 53 are both The gravity of the G gasket , the first elastic element 41 and the second elastic element 51 are all G elastic elements .
本实施例中的第一安装孔21和第二安装孔31的深度均为H,第一弹性元件41和第二弹性元件51装配好后的长度为L,第一滚珠42和第二滚珠52的直径均为D,第一垫片43和第二垫片53的厚度均为b,其中,L+D+b-H=0.01~0.02mm。即保证轴承转缸12在第一弹性元件41和第二弹性元件51的弹力的支撑下与上法兰20与下法兰30端面保持约0.01~0.02mm的间隙。In this embodiment, the depths of the first mounting hole 21 and the second mounting hole 31 are both H, the length of the first elastic element 41 and the second elastic element 51 after assembly is L, and the first ball 42 and the second ball 52 The diameters of both are D, and the thicknesses of the first gasket 43 and the second gasket 53 are both b, where L + D + bH = 0.01-0.02 mm. That is, it is ensured that the bearing rotary cylinder 12 maintains a gap of about 0.01 to 0.02 mm with the end faces of the upper flange 20 and the lower flange 30 under the support of the elastic force of the first elastic element 41 and the second elastic element 51.
本实施例中的第一安装孔21和第二安装孔31的直径均为D1,第一滚珠42和第二滚珠52的直径均为D,其中,D1-D=0.1~0.5mm,便于第一滚珠42和第二滚珠52在对应的安装 孔中运动。In this embodiment, the diameters of the first mounting hole 21 and the second mounting hole 31 are both D1, and the diameters of the first ball 42 and the second ball 52 are D. Among them, D1-D = 0.1 to 0.5 mm, which is convenient for the first time. A ball 42 and a second ball 52 move in the corresponding mounting holes.
优选地,本实施例中的第一安装孔21和第二安装孔31的开口处均设置有圆弧倒角,不仅便于对第一滚珠组件40和第二滚珠组件50进行安装,还便于第一滚珠42和第二滚珠52运动,降低泵体的噪音,提高压缩机的性能。Preferably, the openings of the first mounting hole 21 and the second mounting hole 31 in this embodiment are provided with rounded chamfers, which is not only convenient for installing the first ball assembly 40 and the second ball assembly 50, but also convenient for the first The movement of one ball 42 and the second ball 52 reduces the noise of the pump body and improves the performance of the compressor.
本实施例中的第一安装孔21的外缘与轴承转缸12的内圈和外圆的最小距离均不小于0.02mm,第二安装孔31的外缘与轴承转缸12的内圈和外圆的最小距离均不小于0.02mm。In this embodiment, the minimum distance between the outer edge of the first mounting hole 21 and the inner ring and the outer circle of the bearing rotary cylinder 12 is not less than 0.02 mm. The outer edge of the second mounting hole 31 and the inner ring of the bearing rotary cylinder 12 and The minimum distance of the outer circle is not less than 0.02mm.
通过本发明的泵体机构,轴承转缸12在运动时,上下端面受弹簧及第一滚珠42和第二滚珠52的约束,能有效避免其在运动时轴向方向的窜动。Through the pump body mechanism of the present invention, the upper and lower end surfaces of the bearing rotary cylinder 12 are restrained by the spring and the first ball 42 and the second ball 52 when the bearing rotor 12 is in motion, which can effectively avoid the axial movement during the movement.
参见图6至图9所示,本发明的上法兰20上开设有若干第一安装孔21,下法兰30上设置有若干第二安装孔31,多个第一安装孔21和第二安装孔31的圆心均在轴承转缸12与上法兰20和下法兰30接触面环心线B上。6 to 9, the first flange 20 of the present invention is provided with a plurality of first mounting holes 21, the lower flange 30 is provided with a plurality of second mounting holes 31, a plurality of first mounting holes 21 and a second The circle centers of the mounting holes 31 are all on the center line B of the contact surfaces of the bearing rotary cylinder 12 and the upper flange 20 and the lower flange 30.
优选地,本实施例中的第一滚珠42和第二滚珠52为轴承钢材料,第一垫片43和第二垫片53为耐磨材料制成,所述弹簧材料为正常弹簧钢。Preferably, the first ball 42 and the second ball 52 in this embodiment are made of a bearing steel material, the first washer 43 and the second washer 53 are made of a wear-resistant material, and the spring material is normal spring steel.
缸体11是环装轴承钢圈,与轴承转缸12之间布置有沿周向均布的滚动体13。The cylinder block 11 is a ring-mounted bearing steel ring, and rolling elements 13 evenly distributed in the circumferential direction are arranged between the cylinder block 11 and the bearing rotary cylinder 12.
泵体运行时,电机带动主轴70和滑片60运动,滑片60带动轴承转缸12旋转,第一滚珠42和第二滚珠52由于受第一弹性元件41和第二弹性元件51作用力,会顶住轴承转缸12,并使其上下端面与上法兰20和下法兰30保持0.01~0.02mm的间隙,从而使轴承转缸12不与上法兰20和下法兰30端面接触,将两者之前的滑动摩擦转化为轴承转缸12与第一滚珠42和第二滚珠52之间的滚动摩擦。When the pump body is running, the motor drives the main shaft 70 and the sliding plate 60 to move. The sliding plate 60 drives the bearing rotary cylinder 12 to rotate. The first ball 42 and the second ball 52 are acted by the first elastic element 41 and the second elastic element 51. Will support the bearing rotor 12 and keep a gap of 0.01-0.02mm between the upper and lower end faces of the upper flange 20 and the lower flange 30, so that the bearing rotor 12 does not contact the end faces of the upper flange 20 and the lower flange 30 , The previous sliding friction between the two is converted into rolling friction between the bearing rotary cylinder 12 and the first ball 42 and the second ball 52.
根据本发明的另一方面,提供了一种滑片式压缩机,包括泵体,该泵体为上述实施例中的泵体。According to another aspect of the present invention, there is provided a sliding vane compressor including a pump body, which is the pump body in the above embodiment.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the foregoing embodiments of the present invention achieve the following technical effects:
1、通过轴承转缸端面优化结构,将轴承转缸与上下法兰端面的滑动摩擦转化为滚动摩擦,能有效降低轴承转缸端面的摩擦功耗,提高压缩机性能;1. Through the optimized structure of the bearing rotary cylinder end face, the sliding friction between the bearing rotary cylinder and the upper and lower flange end faces can be converted into rolling friction, which can effectively reduce the friction power consumption of the bearing rotary cylinder end face and improve the compressor performance;
2、过轴承转缸端面优化结构,将轴承转缸与上下法兰端面的滑动摩擦转化为滚动摩擦,能有效改善轴承转缸端面的摩擦磨损问题,延长转缸的使用寿命,提高压缩机可靠性;2.The optimized structure of the end surface of the bearing rotary cylinder converts the sliding friction between the bearing rotary cylinder and the upper and lower flange end surfaces into rolling friction, which can effectively improve the friction and wear problem of the bearing rotary cylinder end surface, extend the service life of the rotary cylinder, and improve the reliability of the compressor. Sex
3、通过轴承转缸端面优化结构,能对轴承转缸进行一定的轴向限位,约束轴承转缸的轴向运动,从而降低压缩机运行时轴承转缸的轴向撞击风险,改善压缩机噪音振动;3. Through the optimized structure of the bearing rotary cylinder end face, it can limit the axial direction of the bearing rotary cylinder to restrict the axial movement of the bearing rotary cylinder, thereby reducing the risk of axial impact of the bearing rotary cylinder when the compressor is running, and improving the compressor. Noise and vibration
4、通过轴承转缸端面优化结构,能保证轴承转缸上下端面与上下法兰的间隙均匀,有利于润滑油的润滑和密封,改善泵体内部泄露,提升压缩机性能。4. Through the optimized structure of the end face of the bearing rotary cylinder, it can ensure that the gap between the upper and lower end faces of the bearing rotary cylinder and the upper and lower flanges is uniform, which is conducive to the lubrication and sealing of the lubricating oil, improve the internal leakage of the pump body, and improve the performance of the compressor.
可见,本发明由于采用了轴承转缸端面优化设计,能有效改善轴承转缸端面与上下法兰的摩擦磨损问题,提高压缩机的性能及可靠性,同时,本发明结构能约束轴承转缸的轴向运 动,改善压缩机运行时的噪音振动,另外,通过本发明结构,能有效改善轴承转缸上下端面的间隙分布,有利于其端面的润滑和密封,降低泵体泄露,提高压缩机性能。It can be seen that the invention adopts the optimized design of the bearing rotor end face, which can effectively improve the friction and wear of the bearing rotor end face and the upper and lower flanges, and improve the performance and reliability of the compressor. At the same time, the structure of the invention can restrain the bearing rotor The axial movement improves the noise and vibration of the compressor during operation. In addition, the structure of the invention can effectively improve the gap distribution of the upper and lower end faces of the bearing rotary cylinder, which is beneficial to the lubrication and sealing of the end faces, reduces pump body leakage, and improves compressor performance .
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it needs to be understood that the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal", "top, bottom" and the like indicate the orientation Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these orientation words do not indicate and imply the device or element referred to. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the scope of protection of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms such as "above", "above", "above", "above", etc. can be used here to describe as shown in the figure Shows the spatial position relationship between one device or feature and other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation of the device as described in the figures. For example, if a device in the figure is turned over, devices described as "above" or "above" other devices or constructions will then be positioned "below the other devices or constructions" or "under Other devices or constructs. " Thus, the exemplary term "above" may include both directions "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or at other orientations), and the relative description of space used here is explained accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to limit parts is only for the convenience of distinguishing the corresponding parts. Unless otherwise stated, the above terms have no special meaning and cannot be understood. To limit the scope of protection of the present invention.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (14)
- 一种泵体,其特征在于,包括:A pump body, comprising:气缸组件(10),所述气缸组件(10)包括缸体(11)和可转动地设置在所述缸体(11)内部的轴承转缸(12);A cylinder assembly (10) including a cylinder block (11) and a bearing rotary cylinder (12) rotatably disposed inside the cylinder block (11);上法兰(20)和下法兰(30),所述上法兰(20)和所述下法兰(30)分别设置在所述气缸组件(10)的两端面,所述轴承转缸(12)端面与所述上法兰(20)和所述下法兰(30)之间均为滚动接触。An upper flange (20) and a lower flange (30), the upper flange (20) and the lower flange (30) are respectively disposed on both end faces of the cylinder assembly (10), and the bearing rotary cylinder (12) Both the end surface and the upper flange (20) and the lower flange (30) are in rolling contact.
- 根据权利要求1所述的泵体,其特征在于,所述泵体还包括第一滚珠组件(40),所述第一滚珠组件(40)安装在所述轴承转缸(12)和所述上法兰(20)之间以形成所述滚动接触。The pump body according to claim 1, characterized in that the pump body further comprises a first ball assembly (40), the first ball assembly (40) being mounted on the bearing rotor (12) and the bearing The upper flanges (20) form the rolling contact.
- 根据权利要求2所述的泵体,其特征在于,所述轴承转缸(12)的上端或所述上法兰(20)的底部设置有第一安装孔(21),所述第一滚珠组件(40)包括:The pump body according to claim 2, characterized in that the upper end of the bearing rotary cylinder (12) or the bottom of the upper flange (20) is provided with a first mounting hole (21), and the first ball Component (40) includes:第一弹性元件(41),所述第一弹性元件(41)安装在所述第一安装孔(21)内;A first elastic element (41) installed in the first mounting hole (21);第一滚珠(42),所述第一滚珠(42)安装在所述第一安装孔(21)内并处于所述轴承转缸(12)和所述第一弹性元件(41)之间。A first ball (42), the first ball (42) is installed in the first mounting hole (21) and is located between the bearing rotary cylinder (12) and the first elastic element (41).
- 根据权利要求3所述的泵体,其特征在于,所述第一滚珠组件还包括第一垫片(43),所述第一垫片(43)位于所述第一滚珠(42)和所述第一弹性元件(41)之间。The pump body according to claim 3, wherein the first ball assembly further comprises a first spacer (43), and the first spacer (43) is located between the first ball (42) and the first ball (42). The first elastic element (41) is described.
- 根据权利要求4所述的泵体,其特征在于,所述泵体还包括第二滚珠组件(50),所述第二滚珠组件(50)安装在所述轴承转缸(12)和所述下法兰(30)之间以形成所述滚动接触。The pump body according to claim 4, characterized in that the pump body further comprises a second ball assembly (50), the second ball assembly (50) being mounted on the bearing rotor (12) and the bearing The lower flanges (30) form the rolling contact.
- 根据权利要求5所述的泵体,其特征在于,所述轴承转缸(12)的底端或所述下法兰(30)的顶部设置有第二安装孔(31),所述第二滚珠组件(50)包括:The pump body according to claim 5, characterized in that the bottom end of the bearing rotary cylinder (12) or the top of the lower flange (30) is provided with a second mounting hole (31), and the second Ball assembly (50) includes:第二弹性元件(51),所述第二弹性元件(51)安装在所述第二安装孔(31)内;A second elastic element (51), which is installed in the second mounting hole (31);第二滚珠(52),所述第二滚珠(52)安装在所述第二安装孔(31)内并处于所述轴承转缸(12)和所述第二弹性元件(51)之间。A second ball (52), the second ball (52) is installed in the second mounting hole (31) and is between the bearing rotary cylinder (12) and the second elastic element (51).
- 根据权利要求6所述的泵体,其特征在于,所述第二滚珠组件(50)还包括第二垫片(53),所述第二垫片(53)位于所述第二滚珠(52)和所述第二弹性元件(51)之间。The pump body according to claim 6, wherein the second ball assembly (50) further comprises a second washer (53), and the second washer (53) is located on the second ball (52) ) And said second elastic element (51).
- 根据权利要求5所述的泵体,其特征在于,所述第一滚珠组件(40)和所述第二滚珠组件(50)均大于等于3个,且所述第一滚珠组件(40)和所述第二滚珠组件(50)的个数相等。The pump body according to claim 5, characterized in that each of the first ball assembly (40) and the second ball assembly (50) is 3 or more, and the first ball assembly (40) and The number of the second ball components (50) is equal.
- 根据权利要求7所述的泵体,其特征在于,所述第一弹性元件(41)的刚度为K 上,所述第二弹性元件(51)的刚度为K 下,所述第一弹性元件(41)和所述第二弹性元件(51) 的伸缩量均为X,所述第一安装孔(21)和所述第二安装孔(31)的数量均为N,所述轴承转缸(12)的重力为G 转缸,所述第一滚珠(42)和所述第二滚珠(52)的重力均为G 滚珠,所述第一垫片(43)和所述第二垫片(53)的重力均为G 垫片,所述第一弹性元件(41)和所述第二弹性元件(51)的重力均为G 弹性元件,其中, The pump body according to claim 7, characterized in that the stiffness of the first elastic element (41) is K above , the stiffness of the second elastic element (51) is K below , and the first elastic element (41) and the second elastic element (51) both have a telescopic amount of X, the number of the first mounting hole (21) and the second mounting hole (31) are both N, and the bearing rotary cylinder The gravity of (12) is a G -cylinder , and the gravity of the first ball (42) and the second ball (52) are both G balls , and the first washer (43) and the second washer The gravity of (53) is a G gasket , and the gravity of the first elastic element (41) and the second elastic element (51) are both G elastic elements , wherein:K 上X+2N(G 滚珠+G 垫片)+NG 弹性元件+G 转缸=K 下X。 The K X + 2N (G + G spacer balls) + NG + G an elastic member with the rotary cylinder = lower K X.
- 根据权利要求7所述的泵体,其特征在于,所述第一安装孔(21)和所述第二安装孔(31)的深度为H,所述第一弹性元件(41)和所述第二弹性元件(51)装配好后的长度为L,所述第一滚珠(42)和所述第二滚珠(52)的直径为D,所述第一垫片(43)和所述第二垫片(53)的厚度均为b,其中,The pump body according to claim 7, characterized in that a depth of the first mounting hole (21) and the second mounting hole (31) is H, and the first elastic element (41) and the After the second elastic element (51) is assembled, the length is L, the diameter of the first ball (42) and the second ball (52) is D, and the first spacer (43) and the first The thickness of the two gaskets (53) is b, where:L+D+b-H=0.01~0.02mm。L + D + b-H = 0.01 ~ 0.02mm.
- 根据权利要求7所述的泵体,其特征在于,所述第一安装孔(21)和所述第二安装孔(31)的直径均为D1,所述第一滚珠(42)和所述第二滚珠(52)的直径均为D,其中,The pump body according to claim 7, wherein the diameters of the first mounting hole (21) and the second mounting hole (31) are both D1, the first ball (42) and the The diameters of the second balls (52) are all D, where:D1-D=0.1~0.5mm。D1-D = 0.1 to 0.5 mm.
- 根据权利要求6所述的泵体,其特征在于,所述第一安装孔(21)和所述第二安装孔(31)的开口处均设置有圆弧倒角。The pump body according to claim 6, characterized in that the openings of the first mounting hole (21) and the second mounting hole (31) are each provided with a rounded chamfer.
- 根据权利要求6所述的泵体,其特征在于,所述第一安装孔(21)的外缘与所述轴承转缸(12)的内圈和外圆的最小距离均不小于0.02mm,所述第二安装孔(31)的外缘与所述轴承转缸(12)的内圈和外圆的最小距离均不小于0.02mm。The pump body according to claim 6, characterized in that the minimum distance between the outer edge of the first mounting hole (21) and the inner ring and the outer circle of the bearing rotary cylinder (12) is not less than 0.02 mm, The minimum distance between the outer edge of the second mounting hole (31) and the inner ring and the outer circle of the bearing rotary cylinder (12) is not less than 0.02 mm.
- 一种滑片式压缩机,包括泵体,其特征在于,所述泵体为权利要求1至13中任一项所述的泵体。A sliding vane compressor includes a pump body, wherein the pump body is the pump body according to any one of claims 1 to 13.
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CN114876788B (en) * | 2022-05-31 | 2023-12-22 | 嵊州市浙江工业大学创新研究院 | Contactless sliding vane pump and sliding vane mechanism thereof |
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CN201297254Y (en) * | 2008-11-24 | 2009-08-26 | 珠海格力电器股份有限公司 | Rolling rotor type compressor |
KR20120021573A (en) * | 2010-08-09 | 2012-03-09 | 아스펜 컴프레서 엘엘씨. | Compact rotary vane compressor for low rotation-resistance |
CN204572458U (en) * | 2015-01-15 | 2015-08-19 | 珠海格力节能环保制冷技术研究中心有限公司 | The pump housing and turn cylinder compressor |
CN204749245U (en) * | 2015-05-30 | 2015-11-11 | 广东达诚机械有限公司 | Mould platform of thermoforming machine is from dynamic positioning device |
CN107559202A (en) * | 2017-09-29 | 2018-01-09 | 珠海格力节能环保制冷技术研究中心有限公司 | Pump assembly and there is its compressor |
CN207222666U (en) * | 2017-08-22 | 2018-04-13 | 太原科技大学 | A kind of spring ball blank holder |
CN108980040A (en) * | 2018-09-12 | 2018-12-11 | 珠海格力节能环保制冷技术研究中心有限公司 | The pump housing and sliding-vane compressor |
CN208749551U (en) * | 2018-09-12 | 2019-04-16 | 珠海格力节能环保制冷技术研究中心有限公司 | The pump housing and sliding-vane compressor |
-
2018
- 2018-09-12 CN CN201811062727.7A patent/CN108980040A/en active Pending
- 2018-12-12 WO PCT/CN2018/120673 patent/WO2020052128A1/en active Application Filing
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201297254Y (en) * | 2008-11-24 | 2009-08-26 | 珠海格力电器股份有限公司 | Rolling rotor type compressor |
KR20120021573A (en) * | 2010-08-09 | 2012-03-09 | 아스펜 컴프레서 엘엘씨. | Compact rotary vane compressor for low rotation-resistance |
CN204572458U (en) * | 2015-01-15 | 2015-08-19 | 珠海格力节能环保制冷技术研究中心有限公司 | The pump housing and turn cylinder compressor |
CN204749245U (en) * | 2015-05-30 | 2015-11-11 | 广东达诚机械有限公司 | Mould platform of thermoforming machine is from dynamic positioning device |
CN207222666U (en) * | 2017-08-22 | 2018-04-13 | 太原科技大学 | A kind of spring ball blank holder |
CN107559202A (en) * | 2017-09-29 | 2018-01-09 | 珠海格力节能环保制冷技术研究中心有限公司 | Pump assembly and there is its compressor |
CN108980040A (en) * | 2018-09-12 | 2018-12-11 | 珠海格力节能环保制冷技术研究中心有限公司 | The pump housing and sliding-vane compressor |
CN208749551U (en) * | 2018-09-12 | 2019-04-16 | 珠海格力节能环保制冷技术研究中心有限公司 | The pump housing and sliding-vane compressor |
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CN108980040A (en) | 2018-12-11 |
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