WO2021003894A1 - 一种铝型材出料辅助装置 - Google Patents

一种铝型材出料辅助装置 Download PDF

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Publication number
WO2021003894A1
WO2021003894A1 PCT/CN2019/113536 CN2019113536W WO2021003894A1 WO 2021003894 A1 WO2021003894 A1 WO 2021003894A1 CN 2019113536 W CN2019113536 W CN 2019113536W WO 2021003894 A1 WO2021003894 A1 WO 2021003894A1
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fixing frame
aluminum profile
front plate
auxiliary device
guide
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PCT/CN2019/113536
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English (en)
French (fr)
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孔书艳
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南京唐壹信息科技有限公司
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Publication of WO2021003894A1 publication Critical patent/WO2021003894A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/02—Removing or drawing-off work

Definitions

  • the invention relates to the technical field of aluminum profile processing auxiliary equipment, in particular to an aluminum profile discharge auxiliary device.
  • Extruder is the main equipment for the production of light alloy (aluminum alloy, copper alloy and magnesium alloy) tubes, rods and profiles. Its emergence and development only took more than a century, but tremendous changes have taken place. From a hand-operated hydraulic press with a few trillion cattle to a fully automatic hydraulic press with two hundred trillion cattle. The types of extruders have also greatly increased. The capacity and number of extruders reflect the production technology level of an enterprise. The capacity, quantity, production capacity and equipment level of a country with extruders reflect the level of industrial development of a country.
  • the purpose of the present invention is to provide an aluminum profile discharging auxiliary device aiming at the defects and deficiencies of the prior art, which has a simple structure, does not require manual traction, can ensure the safety of traction, and reduce the labor intensity of traction of workers.
  • the present invention adopts the following technical solutions: it includes the front plate of the press 1, the discharge port 2, and it also includes a fixing frame 3, a camera 4, a remote control 5, and a guide mechanism 6.
  • the discharge port 2 is set at the middle position of the front plate 1 of the press, the fixing frame 3 is installed around the outer periphery of the discharge port 2, the fixing frame 3 is a quadrilateral member, and the four sides of the fixing frame 3 are provided with Hole 31 and two guide holes 32, the four guide mechanisms 6 are installed around the fixed frame 3.
  • the guide mechanism 6 includes a telescopic cylinder 61, a roller 62, a connecting bracket 63, and a limit rod 64.
  • the roller 62 is installed on the inner side of the fixed frame 3 through the connecting bracket 63, the telescopic cylinder 61 is vertically fixedly connected to the outer side of the fixed frame 3, and the push rod of the telescopic cylinder 61 is fixedly connected to the connecting bracket 63 through the through hole 31.
  • the limit rods 64 respectively penetrate through the two guide holes 32 and are fixedly connected to the connecting bracket 63, the camera 4 is installed above the front plate 1 of the press, and the remote control 5 is installed on the front plate 1 of the press. Side.
  • a ball sliding sleeve 7 is installed at the connection between the limit rod 64 and the two guide holes 32.
  • the camera 4 is electrically connected to the monitoring display screen on the operating table of the aluminum extrusion press.
  • the telescopic oil cylinder 61 is connected to an external oil tank through a connecting pipe, and the solenoid valve on the external oil tank is electrically connected to the remote controller 5.
  • the remote control 5 is provided with multiple operation buttons 51, and the operation buttons 51 include an upper operation button, a lower operation button, a left operation button, and a right operation button.
  • the outer side of the roller 62 is sleeved with a high temperature resistant felt sleeve 621.
  • the four guiding mechanisms 6 are respectively perpendicular to the up, down, left and right directions of the discharge port 2.
  • the working principle of the present invention when the aluminum profile extruder is discharging, the tractor stands at the discharge port, and when the material head is discharged, the guide mechanism 6 is controlled by the remote controller 5 to guide the bent aluminum material head At the same time, the extruder operator can view the real-time situation of the towing personnel in real time through the camera 4 to avoid safety accidents during towing.
  • the present invention has the beneficial effects that it has a simple structure, does not require manual traction, can ensure the safety of traction, and reduce the labor intensity of traction of workers.
  • Figure 1 is a schematic diagram of the installation structure of the present invention
  • Figure 2 is a schematic diagram of the structure of the present invention.
  • FIG. 3 is a schematic diagram of the structure of the through hole 31 and the guide hole 32 in the present invention.
  • FIG. 4 is a schematic diagram of the structure of the drum 62 in the present invention.
  • Figure 5 is an enlarged view corresponding to part A in Figure 3;
  • FIG. 6 is a schematic diagram of the structure of the remote controller 5 in the present invention.
  • the technical solution adopted in this specific embodiment is: it includes the front plate 1, the discharge port 2, and it also includes a fixing frame 3, a camera 4, a remote control 5, and a guide mechanism 6.
  • the discharge port 2 is set at the middle position of the front plate 1 of the press
  • the fixed frame 3 is installed around the outer periphery of the discharge port 2
  • the fixed frame 3 is a quadrangular member
  • the four fixed frames 3 Each side is provided with a through hole 31 and two guide holes 32.
  • the four guide mechanisms 6 are installed around the fixed frame 3.
  • the guide mechanism 6 includes a telescopic cylinder 61, a roller 62, a connecting bracket 63, a limiter Position rod 64, the roller 62 is installed on the inner side of the fixed frame 3 through the connecting bracket 63, the telescopic cylinder 61 is vertically fixedly connected to the outer side of the fixed frame 3, and the push rod of the telescopic cylinder 61 penetrates through the through hole 31 and is connected
  • the bracket 63 is fixedly connected, the two limit rods 64 respectively penetrate through the two guide holes 32 and are fixedly connected to the connecting bracket 63, the camera 4 is installed above the front plate 1 of the press, and the remote control 5 is installed On the side of the front plate 1 of the press.
  • a ball sliding sleeve 7 is installed at the connection between the limit rod 64 and the two guide holes 32.
  • the ball sliding sleeve 7 ensures that when the limit rod 64 slides inside the two guide holes 32, the limit rod 64 will not be worn, thereby ensuring the service life of the limit rod 64, and the ball sliding sleeve 7 can also reduce the limit rod 64 and the coefficient of friction between the two guide holes 32.
  • the camera 4 is electrically connected to the monitoring display screen on the operating table of the aluminum extrusion press.
  • the camera 4 can view the discharging condition of the aluminum profile in real time, and when the operator is pulling the discharging, the starter can check the real-time condition of the towing worker in real time to avoid safety accidents during towing.
  • the telescopic oil cylinder 61 is connected to the oil tank through a connecting pipe.
  • the oil tank provides the oil pressure required for the operation of the telescopic oil cylinder 61
  • the solenoid valve on the external oil tank is electrically connected to the remote control 5, through
  • the remote controller 5 controls the solenoid valve on the external oil tank to open or close, the telescopic oil cylinder 61 can be controlled to extend or contract.
  • the remote control 5 is provided with multiple operation buttons 51, and the operation buttons 51 include an upper operation button, a lower operation button, a left operation button, and a right operation button.
  • the operation buttons 51 include an upper operation button, a lower operation button, a left operation button, and a right operation button.
  • the guide mechanism 6 corresponding to the up, down, left, and right directions of the discharge port 2 can be controlled respectively.
  • the outer side of the roller 62 is sleeved with a high temperature resistant felt sleeve 621.
  • the high temperature resistant felt sleeve 621 can prevent the roller 62 from directly contacting the aluminum profile and avoid scratches on the aluminum profile.
  • the four guiding mechanisms 6 are respectively perpendicular to the up, down, left and right directions of the discharge port 2.
  • the working principle of the present invention when the aluminum profile extruder is discharging, the tractor stands at the discharge port, and when the material head is discharged, the guide mechanism 6 is controlled by the remote controller 5 to guide the bent aluminum material head At the same time, the extruder operator can view the real-time situation of the towing personnel in real time through the camera 4 to avoid safety accidents during towing.
  • the present invention has the beneficial effects that it has a simple structure, does not require manual traction, can ensure the safety of traction, and reduce the labor intensity of traction of workers.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Presses And Accessory Devices Thereof (AREA)

Abstract

一种铝型材出料辅助装置，其包含压机前板（1）、出料口（2）、固定架（3）、摄像头（4）、遥控器（5）和导向机构（6），其中出料口设置在压机前板的中间位置，固定架安装在出料口的外侧四周，固定架为四边形构件，固定架的四个边上均设置有通孔（31）和两个导向孔（32），四个导向机构安装在固定架的四周，导向机构包含伸缩油缸（61）、滚筒（62）、连接支架（63）、限位杆（64），滚筒通过连接支架安装在固定架的内侧，伸缩油缸垂直固定连接在固定架的外侧，且伸缩油缸的推杆贯穿通孔与连接支架固定连接，两根限位杆分别贯穿两个导向孔与连接支架固定连接，摄像头安装在压机前板的上方，遥控器安装在压机前板的一侧。该铝型材出料辅助装置结构简单，无需人工牵引，能够确保牵引的安全性，减少工人的牵引劳动强度。

Description

一种铝型材出料辅助装置 技术领域
本发明涉及铝型材加工辅助设备技术领域，具体涉及一种铝型材出料辅助装置。
背景技术
挤压机是轻合金(铝合金、铜合金和镁合金)管、棒、型材生产的主要设备。它的产生和发展不过是一个多世纪的时间，却发生了巨大的变化。从几兆牛手动的水压机，发展成为两百兆牛全自动的油压机。挤压机的种类也大大增加。挤压机的能力、数量反映了一个企业的生产技术水平。一个国家拥有挤压机的能力、数量、生产能力和装备水平，反映了一个国家的工业发展水平。
但是，挤压机在第一根出料的时候，由于出料方向的不稳定性，需要人工使用工具将料头拉住导向，避免将设备损坏，但是，在牵引较大的工件时，往往需要多人牵引，存在安全风险。
发明内容
本发明的目的在于针对现有技术的缺陷和不足，提供一种铝型材出料辅助装置，它结构简单，无需人工牵引，能够确保牵引的安全性，减少工人的牵引劳动强度。
为实现上述目的，本发明采用以下技术方案是：它包含压机前板1、出料口2，它还包含固定架3、摄像头4、遥控器5、导向机构6，所述的出料口2设置在压机前板1的中间位置，所述的固定架3安装在出料口2的外侧四周，所述的固定架3为四边形构件，固定架3的四个边上均设置有通孔31和两个导向孔32，四个所述的导向机构6安装在固定架3的四周，所述的导向机构6包含伸缩油缸61、滚筒62、连接支架63、限位杆64，所述的滚筒62通过连接支架63安装在固定架3的内侧，所述的伸缩油缸61垂直固定连接在固 定架3的外侧，且伸缩油缸61的推杆贯穿通孔31与连接支架63固定连接，两根所述的限位杆64分别贯穿两个导向孔32与连接支架63固定连接，所述的摄像头4安装在压机前板1的上方，所述的遥控器5安装在压机前板1的一侧。
所述的限位杆64与两个导向孔32的连接处均安装有滚珠滑套7。
所述的摄像头4与铝型材挤压机操作台上的监控显示屏电性连接。
所述的伸缩油缸61通过连接管道与外部油箱连接，且外部油箱上的电磁阀与遥控器5电性连接。
所述的遥控器5上设置有多个操作按钮51，操作按钮51包含上部操作按钮、下部操作按钮、左侧操作按钮、右侧操作按钮。
所述的滚筒62的外侧套接有耐高温毛毡套621。
所述的四个导向机构6分别与出料口2的上、下、左、右方向垂直相对应。
本发明的工作原理：在铝型材挤压机出料的时候，牵引人员站在出料口处，料头出料的时候，通过遥控器5控制导向机构6将弯曲的铝型材料头进行导向，同时挤压机操作人员通过摄像头4可以实时的查看牵引人员的实时情况，避免牵引时发生安全事故。
采用上述技术方案后，本发明有益效果为：它结构简单，无需人工牵引，能够确保牵引的安全性，减少工人的牵引劳动强度。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1是本发明的安装结构示意图；
图2是本发明的结构示意图；
图3是本发明中通孔31和导向孔32的结构示意图；
图4是本发明中滚筒62的结构示意图；
图5是对应图3中的A部放大图；
图6是本发明中遥控器5的结构示意图。
附图标记说明：压机前板1、出料口2、固定架3、摄像头4、遥控器5、导向机构6、通孔31、导向孔32、伸缩油缸61、滚筒62、连接支架63、限位杆64、滚珠滑套7、操作按钮51。
具体实施方式
参看图1-图6所示，本具体实施方式采用的技术方案是：它包含压机前板1、出料口2，它还包含固定架3、摄像头4、遥控器5、导向机构6，所述的出料口2设置在压机前板1的中间位置，所述的固定架3安装在出料口2的外侧四周，所述的固定架3为四边形构件，固定架3的四个边上均设置有通孔31和两个导向孔32，四个所述的导向机构6安装在固定架3的四周，所述的导向机构6包含伸缩油缸61、滚筒62、连接支架63、限位杆64，所述的滚筒62通过连接支架63安装在固定架3的内侧，所述的伸缩油缸61垂直固定连接在固定架3的外侧，且伸缩油缸61的推杆贯穿通孔31与连接支架63固定连接，两根所述的限位杆64分别贯穿两个导向孔32与连接支架63固定连接，所述的摄像头4安装在压机前板1的上方，所述的遥控器5安装在压机前板1的一侧。
所述的限位杆64与两个导向孔32的连接处均安装有滚珠滑套7。滚珠滑套7确保限位杆64在两个导向孔32内部滑动时，限位杆64不会产生磨损，从而确保了限位杆64的使用寿命，同时滚珠滑套7还能减少限位杆64与两个导向孔32之间的摩擦系数。
所述的摄像头4与铝型材挤压机操作台上的监控显示屏电性连接。摄像头4可以实时查看铝型材的出料情况，以及操作人员在对出料牵引时，开机人员能够实时查看牵引工人的实时情况，避免在牵引时发生安全事故。
所述的伸缩油缸61通过连接管道与油箱连接，当伸缩油缸61需要工作时，油箱给伸缩油缸61提供工作所需的油压，且外部油箱上的电磁阀与遥控 器5电性连接，通过遥控器5控制外部油箱上的电磁阀打开或是关闭时，则可以控制伸缩油缸61伸出或是收缩。
所述的遥控器5上设置有多个操作按钮51，操作按钮51包含上部操作按钮、下部操作按钮、左侧操作按钮、右侧操作按钮。通过上部操作按钮、下部操作按钮、左侧操作按钮、右侧操作按钮可以分别控制与出料口2的上、下、左、右方向垂直相对应的导向机构6。
所述的滚筒62的外侧套接有耐高温毛毡套621，通过耐高温毛毡套621可以避免滚筒62直接与铝型材接触，避免铝型材上产生划伤。
所述的四个导向机构6分别与出料口2的上、下、左、右方向垂直相对应。
本发明的工作原理：在铝型材挤压机出料的时候，牵引人员站在出料口处，料头出料的时候，通过遥控器5控制导向机构6将弯曲的铝型材料头进行导向，同时挤压机操作人员通过摄像头4可以实时的查看牵引人员的实时情况，避免牵引时发生安全事故。
采用上述技术方案后，本发明有益效果为：它结构简单，无需人工牵引，能够确保牵引的安全性，减少工人的牵引劳动强度。
以上所述，仅用以说明本发明的技术方案而非限制，本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换，只要不脱离本发明技术方案的精神和范围，均应涵盖在本发明的权利要求范围当中。

Claims (7)

  1. 一种铝型材出料辅助装置，它包含压机前板(1)、出料口(2)，其特征在于：它还包含固定架(3)、摄像头(4)、遥控器(5)、导向机构(6)，所述的出料口(2)设置在压机前板(1)的中间位置，所述的固定架(3)安装在出料口(2)的外侧四周，所述的固定架(3)为四边形构件，固定架(3)的四个边上均设置有通孔(31)和两个导向孔(32)，四个所述的导向机构(6)安装在固定架(3)的四周，所述的导向机构(6)包含伸缩油缸(61)、滚筒(62)、连接支架(63)、限位杆(64)，所述的滚筒(62)通过连接支架(63)安装在固定架(3)的内侧，所述的伸缩油缸(61)垂直固定连接在固定架(3)的外侧，且伸缩油缸(61)的推杆贯穿通孔(31)与连接支架(63)固定连接，两根所述的限位杆(64)分别贯穿两个导向孔(32)与连接支架(63)固定连接，所述的摄像头(4)安装在压机前板(1)的上方，所述的遥控器(5)安装在压机前板(1)的一侧。
  2. 根据权利要求1所述的一种铝型材出料辅助装置，其特征在于：所述的限位杆(64)与两个导向孔(32)的连接处均安装有滚珠滑套(7)。
  3. 根据权利要求1所述的一种铝型材出料辅助装置，其特征在于：所述的摄像头(4)与铝型材挤压机操作台上的监控显示屏电性连接。
  4. 根据权利要求1所述的一种铝型材出料辅助装置，其特征在于：所述的伸缩油缸(61)通过连接管道与外部油箱连接，且外部油箱上的电磁阀与遥控器(5)电性连接。
  5. 根据权利要求1所述的一种铝型材出料辅助装置，其特征在于：所述的遥控器(5)上设置有多个操作按钮(51)，操作按钮(51)包含上部操作按钮、下部操作按钮、左侧操作按钮、右侧操作按钮。
  6. 根据权利要求1所述的一种铝型材出料辅助装置，其特征在于：所述的滚筒(62)的外侧套接有耐高温毛毡套(621)。
  7. 根据权利要求1所述的一种铝型材出料辅助装置，其特征在于：所述的四个导向机构(6)分别与出料口(2)的上、下、左、右方向垂直相对应。
PCT/CN2019/113536 2019-07-05 2019-10-28 一种铝型材出料辅助装置 WO2021003894A1 (zh)

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CN117415372A (zh) * 2023-12-18 2024-01-19 江苏雄鑫铝业有限公司 一种全自动智能型铝型材三头牵引机

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