WO2020262706A1 - Fixing belt unit and fixing device - Google Patents
Fixing belt unit and fixing device Download PDFInfo
- Publication number
- WO2020262706A1 WO2020262706A1 PCT/JP2020/025930 JP2020025930W WO2020262706A1 WO 2020262706 A1 WO2020262706 A1 WO 2020262706A1 JP 2020025930 W JP2020025930 W JP 2020025930W WO 2020262706 A1 WO2020262706 A1 WO 2020262706A1
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- WIPO (PCT)
- Prior art keywords
- heating element
- fixing belt
- heating elements
- heating
- heater
- Prior art date
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2053—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2039—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat with means for controlling the fixing temperature
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2064—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat combined with pressure
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/20—Details of the fixing device or porcess
- G03G2215/2003—Structural features of the fixing device
- G03G2215/2016—Heating belt
- G03G2215/2035—Heating belt the fixing nip having a stationary belt support member opposing a pressure member
Definitions
- the present invention relates to a fixing belt unit used for a fixing device for fixing a toner image on a recording material, and a fixing device including the fixing belt unit.
- a configuration in which a fixing belt for heating a recording material is heated by a heater has been conventionally known. Further, as a heater, a configuration has been proposed in which heating elements having different lengths are arranged on both sides of a substrate so that heating can be performed according to the size of a recording material (Japanese Patent Laid-Open No. 2016-24321). [Problems to be solved by the invention]
- the heating element having the longest length on one side of the substrate in the transport direction of the recording material. If is provided, there are the following problems.
- the heating element with the longest length has the largest calorific value. As a result, when only the longest heating element is energized, the temperature difference between one end side and the other end side of the substrate becomes large in the transport direction, which may cause distortion of the substrate. Therefore, a configuration that reduces the distortion of the substrate caused by energizing the longest heating element is desired. [Effect of the invention]
- FIG. 1 is a schematic configuration sectional view of the image forming apparatus according to the first embodiment.
- FIG. 2 is a schematic configuration sectional view of the fixing device according to the first embodiment.
- FIG. 3 is a configuration diagram of a heater and a heater control circuit according to the first embodiment.
- FIG. 4 (a) is a schematic configuration plan view of the back surface side of the heater according to the first embodiment, (b) is a schematic configuration plan view of the same front surface side, and (c) is an AA cross section of (a). It is a figure.
- FIG. 5 is a graph showing the relationship between the position of the heating element in the transport direction of the recording material of the fixing nip portion and the power input to the heating element for setting the temperature of the fixing film to a predetermined temperature.
- FIG. 6 (a) is a schematic configuration plan view of the back surface side of the heater according to the second embodiment, and (b) is a schematic configuration plan view of the front surface side as well.
- the first embodiment will be described with reference to FIGS. 1 to 5.
- First, the schematic configuration of the image forming apparatus of this embodiment will be described with reference to FIG. [Image forming device]
- the image forming apparatus 100 shown in FIG. 1 is an electrophotographic full-color printer having four color (yellow, magenta, cyan, black) image forming portions PY, PM, PC, and PK in the apparatus main body.
- the image forming unit PY, PM, PC, and PK are arranged along the rotation direction of the intermediate transfer belt 8 described later in an intermediate transfer tandem system.
- the image forming apparatus 100 produces a toner image (image) in response to an image signal from a document reading device (not shown) connected to the apparatus main body or a host device such as a personal computer communicatively connected to the apparatus main body. It is formed on the recording material S.
- the recording material include sheet materials such as paper, plastic film, and cloth.
- the recording material S is stored in a form of being loaded in the cassette 62, and is fed one by one to the transport path 64 by the feed roller 63 according to the image formation timing. Further, the recording materials S loaded on the bypass tray (not shown) may be fed to the transport bus 64 one by one.
- the registration roller 65 When the recording material S is conveyed to the registration roller 65 arranged in the middle of the transfer path 64, the registration roller 65 performs skew correction and timing correction of the recording material S, and then moves to the secondary transfer unit T2. Sent.
- the secondary transfer portion T2 is a transfer nip portion formed by a portion of the intermediate transfer belt 8 stretched on the secondary transfer inner roller 66 and the secondary transfer outer roller 67.
- the toner image is secondarily transferred from the intermediate transfer belt 8 to the recording material S by applying the secondary transfer voltage to the secondary transfer inner roller 66.
- the process of forming the toner image sent to the secondary transfer unit T2 at the same timing as the transfer process of the recording material S to the secondary transfer unit T2 described above will be described.
- the image forming units PY to PK will be described.
- the image forming units PY to PK are configured to be substantially the same except that the toner colors used in the developing devices 4Y, 4M, 4C, and 4K are different from those of yellow, magenta, cyan, and black. Therefore, in the following, the yellow image forming unit PY will be described as an example, and the other image forming units PM, PC, and PK will be omitted.
- the image forming unit PY is mainly composed of a photosensitive drum 1Y, a charging device 2Y, an exposure device 3Y, a developing device 4Y, and the like.
- the surface of the photosensitive drum (cylindrical photosensitive member) 1Y as a rotationally driven image carrier is uniformly charged in advance by the charging device 2Y, and then driven based on the signal of image information.
- An electrostatic latent image is formed by 3Y.
- the electrostatic latent image formed on the photosensitive drum 1Y is developed by the developing device 4Y with toner and visualized as a toner image.
- a predetermined pressing force and a primary transfer bias are applied by the primary transfer rollers 5Y arranged to face each other across the photosensitive drum 1Y and the intermediate transfer belt 8, and the toner image formed on the photosensitive drum 1Y is displayed on the intermediate transfer belt 8.
- the intermediate transfer belt 8 as an intermediate transfer body is stretched by a tension roller 10, a secondary transfer inner roller 66, and a drive roller 7. Then, the intermediate transfer belt 8 is driven by the drive roller 7 so as to move in the direction of arrow R2 in the drawing.
- the image forming process of each color processed by the above-mentioned image forming units PY to PK is performed at the timing of sequentially superimposing on the toner image of the color upstream in the moving direction that is primarily transferred on the intermediate transfer belt 8. As a result, a full-color toner image is finally formed on the intermediate transfer belt 8 and conveyed to the secondary transfer unit T2.
- the transfer residual toner after passing through the secondary transfer unit T2 is removed from the intermediate transfer belt 8 by the transfer cleaner device 11.
- the toner image is secondarily transferred from the intermediate transfer belt 8 to the recording material S by the transfer process and the image formation process described above. After that, the recording material S is conveyed to the fixing device 30, and the toner image is melt-fixed on the recording material S by being pressurized and heated by the fixing device 30. The recording material S on which the toner image is fixed is discharged onto the discharge tray 601 by the discharge roller 69.
- the image forming apparatus 100 includes a control unit 300 for performing various controls such as the above-mentioned image forming operation. Further, the above-mentioned series of image forming operations is controlled by the operation unit 110 on the upper surface of the apparatus main body or the control unit 300 according to each input signal via the network.
- the fixing device 30 of the present embodiment is required to shorten the warm-up time due to a rapid temperature rise and to support recording materials of various sizes.
- the heat capacity of the heater of the fixing device in order to shorten the warm-up time, it is conceivable to provide a heater provided with only a heating element having a length that matches the width of the maximum size recording material.
- the temperature of the non-passing region where the recording material does not pass through the fixing nip portion becomes too high with respect to the passing region where the recording material passes through the fixing nip portion. For this reason, it has been conventionally required to suppress the temperature rise in the non-passing region.
- the heater 600 of the fixing device 30 is configured to have a plurality of heating elements corresponding to the sizes of the plurality of recording materials, so that the temperature rise in the non-passing region is suppressed.
- the fixing device 30 of the present embodiment includes a fixing belt unit 60 and a pressure roller 70, and is detachably provided on the main body of the image forming device 100 (see FIG. 1). ..
- the fixing belt unit 60 has a fixing belt 650 and a heater 600, which will be described in detail later, and the fixing belt 650 is heated by the heater 600.
- the nip forming member and the pressure roller 70 as a rotating body are rotatably supported by the apparatus main body. Further, the pressure roller 70 is arranged so that its longitudinal direction is parallel to the fixing belt unit 60, abuts on the outer peripheral surface of the fixing belt 650 of the fixing belt unit 60, and is pressed against the fixing belt unit 60. It is provided so as to.
- the pressure roller 70 includes, for example, an elastic layer 72 such as silicone rubber having a thickness of about 3 mm on the outer periphery of a metal (for example, stainless steel) core metal 71, and PTFE, PFA, having a thickness of about 40 ⁇ m on the outer periphery of the elastic layer 72.
- the pressure roller 70 is rotatably supported by the device frame by rotatably holding both ends of the core metal 71 between the side plates of the device frame (not shown) of the fixing device 30.
- a fixing nip portion N is formed between the fixing belt 650 and the pressure roller 70 as described later. Therefore, when the pressurizing roller 70 is rotated by a motor (not shown), the rotational force of the pressurizing roller 70 is transmitted to the fixing belt 650 by the frictional force generated in the fixing nip portion N. In this way, the fixing belt 650 is rotationally driven by the pressure roller 70 (so-called pressure roller drive system).
- the recording material S is sandwiched and conveyed by the fixing nip portion N formed by the rotating pressure roller 70 and the fixing belt 650.
- the heater 600 is energized. Then, when the temperature of the heater 600 rises to the target temperature and the temperature is adjusted, the recording material S carrying the unfixed toner image on the fixing nip portion N is guided and introduced along an entrance guide (not shown).
- the toner image supporting surface side of the recording material S is in close contact with the outer surface of the fixing belt 650, and the recording material S moves together with the fixing belt 650.
- heat from the heater 600 is applied to the recording material S via the fixing belt 650, and the unfixed toner image is melt-fixed on the recording material S.
- the recording material S that has passed through the fixing nip portion N is separated from the fixing belt 650 and discharged.
- the fixing belt unit 60 is provided on the main body of the apparatus so as to be movable toward the pressure roller 70 side.
- the fixing belt unit 60 has a fixing belt 650, a heater holder 660, a stay 670, and a heater 600 arranged in a non-rotating manner inside the fixing belt 650.
- the fixing belt (fixing film) 650 is formed in an endless shape (cylindrical shape) and has flexibility, and in the case of the present embodiment, it is a thin film-like belt.
- an elastic layer is formed on a base material, and an outermost surface layer is further formed on the elastic layer.
- the base material is, for example, stainless steel formed into a cylindrical shape having a thickness of 30 ⁇ m.
- the elastic layer is, for example, a silicone rubber layer (elastic layer) having a thickness of about 300 ⁇ m, and is formed on the base material by an appropriate method such as a ring coating method.
- the outermost surface layer is, for example, a PFA resin tube having a thickness of 20 ⁇ m, and covers the elastic layer.
- grease as a lubricant is applied to the inner peripheral surface of the fixing belt 650. This is to improve the slidability between the inner peripheral surface of the fixing belt 650 and the heater holder 660.
- a nickel-based metal material, a heat-resistant resin such as polyimide, or the like may be used in addition to stainless steel.
- the fixing belt 650 is removable from the heater holder 660, which will be described later, and is rotatable and wide by flanges (not shown) arranged at both ends in the width direction (longitudinal direction) intersecting the rotation direction of the fixing belt 650. It is supported to regulate directional movement. That is, the flange portion is fitted inside the width direction end portion of the fixing belt 650, and the cylindrical portion that rotatably supports the width direction end portion and the abutting portion that can come into contact with the width direction end edge of the fixing belt 650. And have. The cylindrical portion guides the rotation of the fixing belt 650 while holding the end portion in the width direction of the fixing belt 650 in a cylindrical state from the inside.
- the pressure roller 70 and the fixing belt 650 may be arranged in a state of being slightly deviated from parallel due to an attachment error of the pressure roller 70 or the fixing belt unit 60 or the like.
- the fixing belt 650 can move closer to the width direction while rotating in the arrow X direction in the drawing by the rotating pressure roller 70. Therefore, when the fixing belt 650 moves closer to the width direction, the contact portion of the flange portion receives the end portion in the width direction of the fixing belt 650 and restricts the movement of the fixing belt 650 in the width direction.
- the heater holder 660 and the stay 670 By attaching the heater holder 660 and the stay 670 to the flange portion, the heater holder 660 and the stay 670 are arranged non-rotatingly inside the fixing belt 650.
- the flange portion is held by a side plate (not shown) of the fixing belt unit 60 or the like.
- the stay 670 is, for example, a metal rigid member (sheet metal) extending in the width direction along the fixing belt 650, and here, the cross section is formed in a substantially U shape so as to have an opening on the heater holder 660 side.
- the stay 670 reinforces the heater holder 660 so that the heater holder 660 is not deformed by the pressing force acting between the fixing belt unit 60 and the pressurizing roller 70.
- the stay 670 has the above-mentioned flange portions fixed to both ends in the width direction. The flange portions at both ends are pressed toward the pressurizing roller 70 with a predetermined pressing force (for example, 90 to 320 N) by a pressurizing mechanism (not shown).
- the pressing force acts on the fixing belt 650 from the flange portion via the stay 670 and the heater holder 660, and the fixing belt 650 and the pressure roller 70 are pressed against each other with a desired pressure contact force.
- a fixing nip portion N having a predetermined width in the transport direction of the recording material S is formed between the fixing belt 650 and the pressure roller 70.
- the recording material S on which the toner image is formed is pressurized and conveyed by the fixing nip portion N.
- the stay 670 may be formed in a shape that rubs against the inner peripheral surface of the fixing belt 650.
- the heater holder 660 is formed of a resin member having high heat resistance and high heat insulation, such as a liquid crystal polymer resin, and plays a role of holding the heater 600 described later and guiding the fixing belt 650.
- the heater holder 660 is formed in a shape in which a fitting groove capable of fitting and holding the heater 600 extends along the width direction on the surface opposite to the surface on the stay 670 side (fixing nip portion N side). ..
- the surface of the heater 600 held by the heater holder 660 is in contact with the inner peripheral surface of the fixing belt 650, and can heat the rotating fixing belt 650.
- the heat generated by the heater 600 is conducted to the recording material S via the fixing belt 650, and the unfixed toner image is heated and melted. It is fixed on the recording material S.
- the heater 600 is controlled by a heater control circuit 200 described later. Details of the heater 600 and the heater control circuit 200 will be described later (see FIG. 3 below). [heater]
- the heater 600 as a heating member has an insulating, heat-resistant, low-heat capacity substrate 610 having a width direction (which is also a direction orthogonal to the direction in which the recording material is conveyed by the fixing nip portion N), and a plurality of heating elements 623a. It has ⁇ 623f and protective glass 611 (FIGS. 4A to 4C). In this embodiment, three heating elements 623a to 623f are provided on the front and back surfaces of the substrate 610 so as to have a plurality of heating elements of three or more on at least one surface.
- the protective glass 611 is provided on the front and back surfaces of the substrate 610 to ensure insulation. Then, as described above, the heater 600 is fixedly supported by the heater holder 660.
- Such a heater 600 is a ceramic heater having a low heat capacity capable of raising the temperature with a steep rising characteristic by supplying electric power to any one of the heating elements 623a to 623f.
- a polyimide layer having a thickness of, for example, about 10 ⁇ m is formed as a rubbing layer on the surface side of the heater 600 that comes into contact with the inner peripheral surface of the fixing belt 650.
- the rubbing resistance between the fixing belt 650 and the heater 600 can be reduced, thereby reducing the driving torque for rotating the fixing belt 650 and reducing the wear caused by the rubbing of the fixing belt 650.
- a heat-resistant resin such as polyimide is used as the base material of the fixing belt 650
- the polyimide layer as the sliding layer of the heater 600 may be omitted. The detailed configuration of the heater 600 will be described later.
- a temperature sensor 630 that detects the temperature of the heater 600 is provided.
- a contact type temperature sensor 630 such as a thermistor sensor is adopted.
- the temperature sensor 630 may be a non-contact type.
- the temperature sensor 630 is arranged in the heater holder 660 so that the detection unit contacts the back surface of the heater 600 opposite to the fixing belt 650. Further, one temperature sensor 630 is arranged at the center of the heater 600 in the width direction and the longitudinal direction, and detects the temperature near the center of the heater 600. Then, the common temperature sensor 630 controls the temperature adjustment of the plurality of heating elements provided in the heater 600.
- the number of temperature sensors 630 is not limited to one, and a plurality of temperature sensors 630 may be arranged along the width direction of the fixing belt 650. Further, when there are a plurality of temperature sensors 630, they may be arranged so as to be offset in the rotation direction of the fixing belt 650. [thermostat]
- the thermostat 631 is provided so that the power supply to the heater 600 can be cut off when the temperature of the heater 600 exceeds a predetermined temperature.
- the thermostat 631 is arranged on the heater holder 660 on the back surface side of the heater 600.
- the bimetal reverses and opens the contacts to cut off the power supply, and when the temperature becomes lower than the predetermined temperature, the bimetal returns before reversal and closes the contacts to start power supply. It is a switch to do.
- the heater unit 680 is composed of the heater 600, the temperature sensor 630, and the thermostat 631.
- the heater unit 680 is controlled by the heater control circuit 200.
- the heater control circuit (driver circuit) 200 is for adjusting a heat generation state including turning on / off of energization of the heater 600 under the control of the control unit 300.
- the heater 600 is provided so as to be freely connectable to the heater control circuit 200.
- the control unit 300 controls the entire image forming apparatus 100 in addition to controlling the heater 600.
- a control unit 300 includes a CPU (Central Processing Unit) 301, a ROM (Read Only Memory), and a RAM (Random Access Memory). ) Etc.
- the CPU 301 controls each part while reading a program corresponding to the control procedure stored in the ROM.
- work data and input data are stored in the RAM, and the CPU 301 controls by referring to the data stored in the RAM based on the above-mentioned program or the like.
- the control unit 300 may be prepared exclusively for controlling the heater 600 such as a microcomputer. In this case, it may be provided in the fixing device 30.
- control unit 300 acquires the detection result of the temperature sensor 630, and the heater 600 is maintained at the target temperature (for example, around 200 ° C.) based on the acquired detection result.
- the heat generation state of the heater 600 changes according to the control of the power supply (energization) to the heater 600 by the heater control circuit 200 that can control the control circuit 200.
- the DC power supply 410 is a switching power supply (ADCC power supply) that supplies electric power to each load on the secondary side in the image forming apparatus.
- the DC power supply 410 generates secondary DC voltages "5V” and “24V” from the AC voltage "100V” output by the commercial power supply 400.
- the DC voltage "5V” generated by the DC power supply 410 is used to drive the control unit 300 and the like, and the DC voltage "24V” is used to drive the triac drive circuits 231a to 231f described later.
- the temperature sensor 630 has a characteristic that the resistance value decreases as the temperature rises, and the temperature can be detected by the partial pressure "Vt1" with the resistance R with respect to the reference voltage "5V” of the control unit 300. It is possible.
- the thermostat 631 is arranged near the center of the heater 600, and when a predetermined temperature is reached, the internal contacts are separated and the thermostat 631 is held in an open state. Further, the thermostat 631 is connected between the heater control circuit 200 and the heater 600.
- the heater control circuit 200 is a circuit that is connected to the commercial power supply 400 and supplies power to the DC power supply 410 and the heater 600 in the fixing device 30, and the amount of power supplied to the heater 600 is adjusted by the conduction ratio of the triacs 201a to 201f. doing.
- a heater control circuit 200 includes a relay circuit 210, a zero-cross detection circuit 220, a plurality of (here, 6) triacs 201a to 201f, and a plurality of (here, 6) triac drive circuits 231a to 231f. Have.
- the relay circuit 210 is a circuit for cutting off the power supply to the fixing device 30 when the voltage output from the commercial power supply 400 is an abnormal value, and is connected to the commercial power supply 400.
- the relay circuit 210 is turned on and off according to the relay ON signal (RL-ON) transmitted from the CPU 301 of the control unit 300.
- the zero-cross detection circuit 220 is a circuit that detects the zero-cross timing of the AC voltage output from the commercial power supply 400 and outputs the zero-cross signal ZX.
- the output zero-cross signal ZX is input to the control unit 300 and used to change the conduction ratio of the thyracs 201a to 201f, which will be described later.
- a plurality of triacs 201a to 201f are used in order to perform on / off control of power supply to the heater 600 and adjustment control of the power supply amount.
- the heater 600 has three heating elements 623a to 623c on the front surface (first surface) of the substrate 610 on the side where the heater 600 abuts on the inner peripheral surface of the fixing belt 650, and on the back surface (first surface) opposite to the front surface. Three heating elements 623d to 623f are also provided on the second surface).
- heating elements 623a to 623c on the front surface (lower side of the broken line in the figure) and heating elements 623d to 623f on the back surface (upper side of the broken line in the figure) are schematically shown side by side. Details of the heater 600 will be described later.
- the thyac 201a is connected to the heating element 623a
- the thyac 201b is connected to the heating element 623b
- the thyac 201c is connected to the heating element 623c.
- the thyrac 201d is connected to the heating element 623d
- the thyac 201e is connected to the heating element 623e
- the thyac 201f is connected to the heating element 623f.
- one end side connected to the heating elements 623a to 623f and the other end side opposite in the width direction are connected to the commercial power supply 400 via the zero cross detection circuit 220 and the relay circuit 210.
- thyristors 201a to 201f are connected to thyristor drive circuits 231a to 231f.
- the thyrac drive circuits 231a to 231f can individually turn on and off the thyristors 201a to 201f according to a heater ON signal (H-ON) appropriately transmitted from the CPU 301 of the control unit 300.
- H-ON heater ON signal
- the thyrac drive circuits 231a to 231f can change the conduction ratio of the thyracs 201a to 201f according to the timing change of the heater ON signal (H-ON) transmitted from the CPU 301 of the control unit 300.
- the conduction ratio of the triacs 201a to 201f By changing the conduction ratio of the triacs 201a to 201f, the amount of power supplied to the heating elements 623a to 623f changes. For example, if the conduction ratio of the triacs 201a to 201f is increased, the amount of power supplied to the heating elements 623a to 623f is increased, and the heating temperature of the heating elements 623a to 623f can be increased.
- the conduction ratio of the triacs 201a to 201f is lowered, the amount of power supplied to the heating elements 623a to 623f is reduced, and the heating temperature of the heating elements 623a to 623f can be lowered.
- the CPU 301 monitors the central temperature of the heater 600 as the voltage Vt1 described above, and controls the conduction ratios of the triacs 201a to 201f so that the heater 600 reaches the target temperature (around 200 ° C.). Specifically, the CPU 301 , The timing of the heater ON signal H-ON to the triac drive circuits 231a to 231f is changed.
- a heating element for supplying electric power according to the size of the selected recording material is selected from the heating elements 623a to 623f.
- the CPU 301 changes the conduction ratio of the thyrac 201b with an H-ON signal to adjust the power supply amount to the heating element 623b and control it to the target temperature. doing.
- the CPU 301 changes the conduction ratio of the triac 201c with an H-ON signal to adjust the amount of power supplied to the heating element 623c and control it to the target temperature. ing.
- a heating element corresponding to the paper size is selected in the same manner as described above, and the temperature is controlled by controlling the amount of power supplied to the heating element.
- the CPU 301 When the CPU 301 detects that the central temperature of the heater 600 has risen by a predetermined value or more, the CPU 301 cuts off the power supply to the heater 600 by turning off the relay ON signal RL-ON and each thyrack ON signal H-ON. .. [Details of heater]
- FIG. 4A shows the back surface side of the heater 600
- FIG. 4B shows the front surface side of the heater 600
- FIG. 4C shows a sectional view taken along the line AA of the heater 600.
- the arrow X in the figure indicates the rotation direction of the fixing belt 650 at the fixing nip portion N, that is, the conveying direction of the recording material (see FIG. 2).
- the heater 600 as a heating member has a plurality of heating elements 623a to 623f provided on both sides of the substrate 610 and the substrate 610 and generates heat by energization, and is brought into contact with the inner peripheral surface of the fixing belt 650 to form a fixing belt.
- the substrate 610 is formed by using a material having insulating properties and heat resistance and further having high thermal conductivity, for example, a ceramic such as alumina or aluminum nitride.
- the plurality of heating elements 623a to 623f have different lengths in the width direction intersecting the rotation direction of the fixing belt 650 in order to correspond to recording materials of a plurality of sizes.
- Each of these heating elements 623a to 623f is provided substantially parallel to the width direction. Further, on each surface, they are arranged at intervals in the transport direction of the recording material. Further, at least three heating elements are provided on the surface (first surface) of the substrate 610 on the side where the heater 600 comes into contact with the inner peripheral surface of the fixing belt 650. In this embodiment, three heating elements 623a to 623c are provided on the surface of the substrate 610. On the other hand, at least one heating element is provided on the back surface (second surface) opposite to the front surface of the substrate 610. In the present embodiment, the back surface of the substrate 610 is provided with three heating elements 623d to 623f, which are the same number as the front surface.
- heating elements 623d to 623f having different lengths in the width direction are printed and fired on the back surface of the substrate 610 using silver palladium (Ag / Pd) or the like. ing.
- the heating elements 623d to 623f are connected to three independent electrodes 622d to 622f on one end side in the width direction by a conductor pattern 624d to 624f formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 621B.
- Each of the three independent electrodes 622d to 622f is connected to the above-mentioned thyrac 201d to 201f (see FIG. 3).
- the common electrode 621B is connected to the commercial power supply 400 via the thermostat 631 described above, the zero cross detection circuit 220 of the heater control circuit 200, and the relay circuit 210 (see FIG. 3).
- the heating elements 623d to 623f and the conductor patterns 624d to 624f are covered with, for example, protective glass 611 having a thickness of 60 to 90 ⁇ m.
- three heating elements 623a to 623c having different lengths in the width direction are formed on the front surface of the substrate 610 by using silver palladium (Ag / Pd) or the like on the front surface as well as the back surface. It is printed and fired.
- the heating elements 623a to 623c are connected to three independent electrodes 622a to 622c on one end side in the width direction by a conductor pattern 624a to 624c formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 621A.
- Each of the three independent electrodes 622a to 622c is connected to the above-mentioned thyrac 201a to 201c (see FIG. 3).
- the common electrode 621A is connected to the commercial power supply 400 via the thermostat 631 described above, the zero cross detection circuit 220 of the heater control circuit 200, and the relay circuit 210 (see FIG. 3).
- the heating elements 623a to 623c and the conductor patterns 624a to 624c on the front surface are also covered with protective glass 611 having a thickness of 60 to 90 ⁇ m, as shown in FIG. 4 (c).
- the common electrodes 621A and 621B are formed at substantially the same positions on both sides of the substrate 610 in the width direction.
- the independent electrodes 622a to 622c and the independent electrodes 622d to 622f are formed at different positions in the width directions of both sides.
- the positional relationship between the common electrodes 621A and 621B and the positional relationship between the independent electrodes 622a to 622c and the independent electrodes 622d to 622f are not limited to this. [About the arrangement of each heating element]
- the heating element 623b having the longest length in the width direction among the plurality of heating elements 623a to 623f is provided on the surface of the substrate 610. Further, the three heating elements 623a to 623c provided on the surface are, in order from the one having the longest length in the width direction, the heating element 623b (first heating element), the heating element 623a (second heating element), and the heating element. It becomes a body 623c (third heating element).
- the heating element 623b having the longest length in the width direction with respect to the rotation direction of the fixing belt 650 is arranged between the heating element 623a and the heating element 623c. Further, the heating elements 623a to 623c have the heating element 623c and the heating element 623b in the direction from upstream to downstream in the rotation direction of the fixing belt (upstream to downstream in the direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction). The heating elements 623a are arranged in this order.
- At least three heating elements 623d to 623f are provided on the back surface of the substrate 610.
- three heating elements are also provided on the back surface. That is, the number of heating elements provided on the front surface is the same as the number of heating elements provided on the back surface.
- the three heating elements 623d to 623f provided on the back surface are, in order from the one having the longest length in the width direction, the heating element 623e (fourth heating element), the heating element 623f (fifth heating element), and the heating element. It becomes a body 623d (sixth heating element).
- the heating element 623e having the longest length in the width direction with respect to the rotation direction of the fixing belt 650 is arranged between the heating element 623f and the heating element 623d. Further, the heating elements 623d to 623f have the heating element 623d and the heating element 623e in the direction from upstream to downstream in the rotation direction of the fixing belt (upstream to downstream in the direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction). The heating elements 623f are arranged in this order.
- the heating element having the longest length in the width direction is located at the center of each surface on both the front surface and the back surface, and the heating elements on the upstream side and the downstream side of the heating element are compared.
- the length of the heating element on the downstream side is longer in the width direction.
- the length of the fixing belt 650 of the heating element on each surface in the rotation direction is the same.
- the lengths of the fixing belts 650 of all the heating elements 623a to 623f in the rotation direction are the same.
- each heating element 623a to 623f The six heating elements 623a to 623f arranged on both sides of the substrate 610 have different lengths, resistance values, and electric powers according to the lengths in the width direction of the plurality of sheets.
- Table 1 shows examples of heating elements 623a to 623f in the case of a commercial power supply of 100 V.
- the "heat generating body length" in Table 1 is the length in the width direction of the heating body.
- the heat generated by the heating element on the back surface side of the substrate 610 is transferred to the fixing belt 650 via the substrate 610. Therefore, as compared with the heating element arranged on the front surface, the heating element arranged on the back surface side has a lower heat transfer efficiency to the fixing belt 650.
- the length of the heater 600 in the recording material transport direction becomes longer due to the arrangement of many heating elements. It will be long.
- the pressing force for forming the fixing nip portion N must be increased.
- An increase in the pressing force causes an increase in the torque for rotationally driving the pressurizing roller 70, which is not preferable. Therefore, by arranging the heating elements on both sides of the substrate 610, a heater having a short length in the transport direction of the recording material and having many heating elements to accommodate various sizes can be obtained.
- the length in the width direction (paper width) of the recording material S is long, the length in the width direction (heating element length) of the heating elements 623a to 623f is also formed long.
- the width direction lengths of the heating elements 623a to 623f are formed to be about 21 mm longer than the width direction lengths of the corresponding recording materials S, respectively. This is because the recording material S may be slightly displaced in the width direction and plunged into the fixing nip portion N when being conveyed to the fixing nip portion N (see FIG. 2), and even in such a case, the recording material S is appropriate. This is to secure a heating region of the fixing belt 650 so that it can be heated to the above.
- the maximum electric energy of the heating elements 623a to 623f increases as the length in the width direction increases. Since the heating temperature of the heating elements 623a to 623f changes depending on the amount of electric power supplied, the larger the maximum amount of electric power, the higher the temperature at which the heating elements can generate heat. Therefore, if the electric power supplied to the heating elements 623a to 623f is the same, the longer the length in the width direction, the higher the temperature of the heating elements.
- the heating element 623b having the largest maximum electric energy and the heating element 623e having the second largest amount of electric power are provided on different surfaces of the substrate 610, respectively.
- the heating element 623b having the largest maximum electric energy that is, the heating element 623b having the longest length in the width direction is provided on the surface of the substrate 610.
- the heating element 623b having the largest maximum electric energy is provided at the center of the fixing belt 650 in the rotation direction.
- the heating element 623e having the second largest maximum electric energy that is, the heating element 623e having the second longest length in the width direction is provided on the back surface of the substrate 610.
- the heating element 623e having the second largest amount of electric power is provided at the center of the fixing belt 650 in the rotation direction (X direction in the drawing). ing.
- the heating element with the largest maximum electric energy (longest length) among the three or more heating elements provided on one surface of the substrate is sandwiched between other heating elements. By setting the position, it is possible to reduce the distortion due to the heat of the substrate when the heating element having the largest maximum electric energy is heated.
- the temperature difference between the front and back of the substrate 610 can be maximized to "2258W (1205 + 1053)". Can be suppressed.
- the substrate 610 is not deformed if the temperature difference between the front and back surfaces of the substrate 610 is suppressed to "3000 W" or less.
- both the total value of the maximum electric energy of the heating elements 623a to 623c arranged on the front surface of the substrate 610 and the total value of the maximum electric energy of the heating elements 623d to 623f arranged on the back surface of the substrate 610 are both.
- the substrate 610 is suppressed to "3000 W" or less, which is not deformed.
- the difference between the total value of the maximum power amounts of the heating elements 623a to 623c arranged on the front surface of the substrate 610 and the total value of the maximum power amounts of the heating elements 623d to 623f arranged on the back surface of the substrate 610 is , It is preferable that it is as small as possible.
- the front surface and the back surface are combined so that the difference between the maximum electric energy of the heating element arranged on the front surface of the substrate 610 and the maximum electric energy of the heating element arranged on the back surface of the substrate 610 is minimized. Heating elements were placed in each.
- the heating element 623b having the largest maximum electric energy and the heating element 623c having the smallest maximum power among the plurality of heating elements 623a to 623f are combined and arranged on the surface of the substrate 610. Is preferable.
- the heating element 623b having the longest length in the width direction and the heating element 623c having the shortest length are arranged on the same surface of the substrate 610.
- the shortest heating element 623c is preferably arranged on the upstream side of the heating element 623b arranged in the center of the fixing belt 650 in the rotation direction (X direction in the drawing).
- a heating element 623a having a length in the width direction longer than the heating element 623c is arranged on the downstream side.
- the heating element 623e having the second largest electric energy and the heating element 623d having the second smallest power among the plurality of heating elements 623a to 623f are combined and arranged on the back surface of the substrate 610.
- the heating element 623e having the second longest length in the width direction and the heating element 623d having the second shortest length are arranged on the same surface of the substrate 610.
- the second shortest heating element 623d is preferably arranged on the upstream side of the heating element 623e arranged at the center of the fixing belt 650 in the rotation direction.
- a heating element 623f having a length in the width direction longer than that of the heating element 623d is arranged on the downstream side.
- Heating elements 623a to 623f are separately provided on the front surface and the back surface. Specifically, as shown in Table 1 above, of the plurality of heating elements 623a to 623f, the heating element 623b having the longest width direction and the heating element 623e having the second longest length are different surfaces of the substrate 610. It is distributed to each.
- the substrate 610 does not deform the temperature difference between the front and back surfaces of the substrate 610. It can be suppressed to the temperature difference or less (for example, 3000 W or less).
- FIG. 5 shows the position of the heating element in the transport direction of the recording material of the fixing nip portion N when the A4 paper is continuously passed through the fixing nip portion N, and the temperature of the fixing belt 650 is maintained at a predetermined temperature.
- the result of investigating the relationship with the required power input to the heating element is shown.
- the power of each heating element is set to 1205 W, which is the same as that of the heating element 623b, and the heating elements are arranged upstream, in the center, and downstream in the transport direction of the recording material. It shows the case of.
- the horizontal axis of FIG. 5 indicates the position of the heating element in the fixing nip portion N in the transport direction of the recording material, 0 mm corresponds to the center of the fixing nip portion N, the positive direction corresponds to the upstream, and the negative direction corresponds to the downstream.
- the recording material is transported from upstream to downstream.
- the vertical axis shows the power input to each heating element required to maintain the temperature of the fixing belt 650 at a predetermined temperature.
- the input power to the central heating element (0 mm position) is 680 W
- the input power to the downstream heating element position in the negative direction on the horizontal axis
- the power input to the upstream heating element positive direction on the horizontal axis
- the input power to (position) was 820 W.
- the recording material S invades the fixing nip portion N from the lower side and passes upward (the recording material is conveyed from the right side to the left side in FIG. 2). Therefore, the time during which the recording material S is in contact with the fixing belt 650 is longer in the downstream than in the upstream. Therefore, the heating efficiency is higher when the heating element is arranged downstream than in the upstream. From the above, the highest heating efficiency can be obtained by arranging the heating element having a large electric power of the heating element, that is, having a long length in the width direction of the heating element at a position where the heating efficiency is high. This holds for both the front surface and the back surface of the substrate 610.
- the length in the width direction of the heating element on both the front surface and the back surface of the substrate 610 is center>downstream> upstream with respect to the transport direction of the recording material, that is, the rotation direction of the fixing belt 650. Arranged to meet. Therefore, it is possible to provide a heater having excellent heating efficiency in a configuration having a plurality of heating elements on both sides of the substrate.
- by providing the longest heating element at a position sandwiched between other heating elements it is possible to reduce the distortion of the substrate caused by energizing the longest heating element. .. Furthermore, it becomes possible to provide a heater having excellent heating efficiency.
- the second embodiment will be described with reference to FIG.
- a configuration in which three heating elements are provided on both sides of the substrate has been described.
- four heating elements are provided on both sides of the substrate 710. Since other configurations and operations are the same as those in the first embodiment described above, the same components will be omitted or simplified, and the parts different from the first embodiment will be mainly described below. ..
- FIG. 6A shows the back surface of the substrate 710 of the heater 700 in this embodiment
- FIG. 6B shows the front surface.
- the arrow X in the figure indicates the rotation direction of the fixing belt 650 at the fixing nip portion N, that is, the conveying direction of the recording material (see FIG. 2).
- the heater 700 as a heating member has a plurality of heating elements 723a to 723h provided on both sides of the substrate 710 and the substrate 710 and generates heat by energization, and abuts on the inner peripheral surface of the fixing belt 650 (FIG. 2).
- the fixing belt 650 is heated.
- the substrate 710 is formed by using a material having insulating properties and heat resistance and further having high thermal conductivity, for example, a ceramic such as alumina or aluminum nitride.
- the plurality of heating elements 723a to 723h have different lengths in the width direction intersecting the rotation direction of the fixing belt 650 in order to correspond to recording materials of a plurality of sizes.
- Each of these heating elements 723a to 723h is provided substantially parallel to the width direction. Further, on each surface, they are arranged at intervals in the transport direction of the recording material. Further, at least three heating elements are provided on the surface (first surface) of the substrate 710 on the side where the heater 700 comes into contact with the inner peripheral surface of the fixing belt 650. In this embodiment, four heating elements 723a to 723d are provided on the surface of the substrate 710. On the other hand, at least one heating element is provided on the back surface (second surface) opposite to the front surface of the substrate 710. In the present embodiment, the back surface of the substrate 710 is provided with four heating elements 723e to 723h, which are the same number as the front surface.
- heating elements 723e to 723h having different lengths in the width direction are printed and fired on the back surface of the substrate 710 using silver palladium (Ag / Pd) or the like. ing.
- the heating elements 723e to 723h are connected to four independent electrodes 722e to 722h on one end side in the width direction by a conductor pattern 724e to 724h formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 721B.
- the heating elements 723e to 723h and the conductor patterns 724e to 724h are covered with, for example, protective glass 711 having a thickness of 60 to 90 ⁇ m.
- heating elements 723a to 723d having different lengths in the width direction are used on the front surface of the substrate 710 as well as on the back surface by using silver palladium (Ag / Pd) or the like. It is printed and fired.
- the heating elements 723a to 723d are connected to four independent electrodes 722a to 722d on one end side in the width direction by a conductor pattern 724a to 724d formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 721A.
- the heating elements 723a to 723d and the conductor patterns 724a to 724d on the front surface are also covered with protective glass 711 having a thickness of 60 to 90 ⁇ m, for example.
- the common electrodes 721A and 721B are formed at substantially the same positions on both sides of the substrate 710 in the width direction.
- the independent electrodes 722a to 722d and the independent electrodes 722e to 722h are formed at different positions in the width directions of both sides.
- the positional relationship between the common electrodes 721A and 721B and the positional relationship between the independent electrodes 722a to 722d and the independent electrodes 722e to 722h are not limited to this.
- the control configuration of the heater 700 of the present embodiment has the same configuration as that of FIG. 3 of the first embodiment except that the number of the thyrac and the thyrac drive circuit differs depending on the number of heating elements.
- the heating element 723b having the longest length in the width direction among the plurality of heating elements 723a to 723h is provided on the surface of the substrate 710. Further, three heating elements 723a to 723c out of the four heating elements 723a to 723d provided on the surface are the heating elements 723b (first heating element), in order from the one having the longest length in the width direction. It becomes a heating element 723c (second heating element) and a heating element 723a (third heating element).
- the heating element 723b having the longest length in the width direction with respect to the rotation direction of the fixing belt 650 is arranged between the heating element 723a and the heating element 723c.
- the length of the heating element 723d in the width direction is the shortest.
- the most upstream heating element 723d in the rotation direction of the fixing belt (direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction) and the most downstream heating element 723a were compared.
- the heating element 723a is longer in the width direction than the heating element 723d.
- the two heating elements 723b and 723c having a long width direction are arranged between the heating element 723a and the heating element 723d having a shorter length in the width direction. ing. That is, the heating element having a long width direction is arranged on the center side of the fixing nip portion N (FIG.
- the heating element 723b having a longer length in the width direction is arranged downstream. That is, the heating element having the longest length in the width direction is provided on the downstream side of the center of the heater in the rotation direction, and is arranged between the plurality of heating elements. As described above, when the number of heating elements provided on one surface of the substrate is an even number, the longest heating element in the width direction is provided between the plurality of heating elements on the downstream side from the center in the rotation direction. On the other hand, when the number of heating elements provided on one surface of the base material is an odd number, the longest heating element in the width direction is provided in the center in the rotation direction.
- heating elements 723f to 723h out of the four heating elements 723e to 723h provided on the back surface are 723g (fourth heating element), in order from the one having the longest length in the width direction. It becomes a heating element 723f (fifth heating element) and a heating element 723h (sixth heating element).
- the heating element 723g having the longest length in the width direction is arranged between the heating element 723f and the heating element 723h.
- the length of the heating element 723e in the width direction is the shortest.
- the heating elements 723e to 723h the most upstream heating element 723e in the rotation direction of the fixing belt (direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction) and the most downstream heating element 723h are compared.
- the heating element 723h is longer in the width direction than the heating element 723e.
- the two heating elements 723f and 723g having a long width direction are arranged between the heating element 723e and the heating element 723h having a shorter length in the width direction. ing. That is, the heating element having a long width direction is arranged on the center side of the fixing nip portion N (FIG. 2) in the arrow X direction. Further, as for the two heating elements 723f and 723g, the heating element 723g having a longer length in the width direction is arranged downstream.
- the length of the fixing belt 650 of the heating element on each surface in the rotation direction is the same.
- the lengths of the fixing belts 650 of all the heating elements 723a to 723h in the rotation direction are the same.
- the configuration in which the same number of heating elements are provided on both sides of the substrate has been described, but the number of heating elements on both sides may be different.
- the present invention is applicable as long as it has at least three heating elements on the front surface and at least one heating element on the back surface.
- a fixing belt unit and a fixing device for an electrophotographic image forming apparatus or the like that can reduce the distortion of the substrate caused by energizing the longest heating element.
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Abstract
A heater 600 comprises a substrate 610 and a plurality of heating elements 623a-623f that are provided on both surfaces of the substrate 610 and generate heat by the passage of electric current, and heats a fixing belt by being brought into contact with the inner peripheral surface of the fixing belt. The plurality of heating elements 623a-623f have lengths different from each other in the width direction, and at least three heating elements are provided on the front surface of the substrate 610 on the side on which the heater 600 comes into contact with the inner peripheral surface of the fixing belt, and at least one heat element is provided on the back surface thereof. The heating element 623b having the longest length in the width direction among the plurality of the heating elements 623a-623f is provided on the front surface. Regarding the heating elements 623a-623c provided on the front surface, the heating element 623b having the longest length in the width direction is disposed between the heating element 623a and the heating element 623c with respect to the rotation direction of the fixing belt.
Description
本発明は、記録材にトナー像を定着させる定着装置に用いられる定着ベルトユニットと、定着ベルトユニットを備えた定着装置に関する。
The present invention relates to a fixing belt unit used for a fixing device for fixing a toner image on a recording material, and a fixing device including the fixing belt unit.
定着装置として、記録材を加熱するための定着ベルトをヒータにより加熱する構成が従来から知られている。また、ヒータとして、基板の両面に互いに長さが異なる発熱体を配置し、記録材のサイズに合わせた加熱が可能な構成が提案されている(特開2016−24321号公報)。
[発明が解決しようとする課題] As a fixing device, a configuration in which a fixing belt for heating a recording material is heated by a heater has been conventionally known. Further, as a heater, a configuration has been proposed in which heating elements having different lengths are arranged on both sides of a substrate so that heating can be performed according to the size of a recording material (Japanese Patent Laid-Open No. 2016-24321).
[Problems to be solved by the invention]
[発明が解決しようとする課題] As a fixing device, a configuration in which a fixing belt for heating a recording material is heated by a heater has been conventionally known. Further, as a heater, a configuration has been proposed in which heating elements having different lengths are arranged on both sides of a substrate so that heating can be performed according to the size of a recording material (Japanese Patent Laid-Open No. 2016-24321).
[Problems to be solved by the invention]
基板の片面にお互いに長さが異なる発熱体が3本以上設けられ、選択された発熱体に通電を行う構成において、記録材の搬送方向において基板の一方側に長さが一番長い発熱体が設けられた場合には以下のような問題がある。長さが一番長い発熱体は、発熱量が一番大きくなる。その結果、この一番長い発熱体のみに通電を行った場合には、前記搬送方向において基板の一端側と他端側の温度差が大きくなることで、基板の歪みが生ずる虞がある。そのため、一番長い発熱体への通電により生ずる基板の歪みを低減する構成が望まれている。
[発明の効果] In a configuration in which three or more heating elements having different lengths are provided on one side of the substrate and the selected heating elements are energized, the heating element having the longest length on one side of the substrate in the transport direction of the recording material. If is provided, there are the following problems. The heating element with the longest length has the largest calorific value. As a result, when only the longest heating element is energized, the temperature difference between one end side and the other end side of the substrate becomes large in the transport direction, which may cause distortion of the substrate. Therefore, a configuration that reduces the distortion of the substrate caused by energizing the longest heating element is desired.
[Effect of the invention]
[発明の効果] In a configuration in which three or more heating elements having different lengths are provided on one side of the substrate and the selected heating elements are energized, the heating element having the longest length on one side of the substrate in the transport direction of the recording material. If is provided, there are the following problems. The heating element with the longest length has the largest calorific value. As a result, when only the longest heating element is energized, the temperature difference between one end side and the other end side of the substrate becomes large in the transport direction, which may cause distortion of the substrate. Therefore, a configuration that reduces the distortion of the substrate caused by energizing the longest heating element is desired.
[Effect of the invention]
本発明によれば、一番長い発熱体への通電により生ずる基板の歪みを低減することができる。
According to the present invention, it is possible to reduce the distortion of the substrate caused by energizing the longest heating element.
図1は第1の実施形態に係る画像形成装置の概略構成断面図である。
FIG. 1 is a schematic configuration sectional view of the image forming apparatus according to the first embodiment.
図2は第1の実施形態に係る定着装置の概略構成断面図である。
FIG. 2 is a schematic configuration sectional view of the fixing device according to the first embodiment.
図3は第1の実施形態に係るヒータとヒータ制御回路の構成図である。
FIG. 3 is a configuration diagram of a heater and a heater control circuit according to the first embodiment.
図4において、(a)は第1の実施形態に係るヒータの裏面側の概略構成平面図、(b)は同じく表面側の概略構成平面図、(c)は(a)のA−A断面図である。
In FIG. 4, (a) is a schematic configuration plan view of the back surface side of the heater according to the first embodiment, (b) is a schematic configuration plan view of the same front surface side, and (c) is an AA cross section of (a). It is a figure.
図5は定着ニップ部の記録材の搬送方向における発熱体の位置と、定着フィルムの温度を所定温度とするための発熱体への投入電力との関係を示すグラフである。
FIG. 5 is a graph showing the relationship between the position of the heating element in the transport direction of the recording material of the fixing nip portion and the power input to the heating element for setting the temperature of the fixing film to a predetermined temperature.
図6において、(a)は第2の実施形態に係るヒータの裏面側の概略構成平面図、(b)は同じく表面側の概略構成平面図である。
In FIG. 6, (a) is a schematic configuration plan view of the back surface side of the heater according to the second embodiment, and (b) is a schematic configuration plan view of the front surface side as well.
<第1の実施形態>
<First Embodiment>
第1の実施形態について、図1ないし図5を用いて説明する。まず、本実施形態の画像形成装置の概略構成について、図1を用いて説明する。
[画像形成装置] The first embodiment will be described with reference to FIGS. 1 to 5. First, the schematic configuration of the image forming apparatus of this embodiment will be described with reference to FIG.
[Image forming device]
[画像形成装置] The first embodiment will be described with reference to FIGS. 1 to 5. First, the schematic configuration of the image forming apparatus of this embodiment will be described with reference to FIG.
[Image forming device]
図1に示す画像形成装置100は、装置本体内に4色(イエロー、マゼンタ、シアン、ブラック)の画像形成部PY、PM、PC、PKを有する電子写真方式のフルカラープリンタである。本実施形態では、画像形成部PY、PM、PC、PKを後述する中間転写ベルト8の回転方向に沿って配置した中間転写タンデム方式としている。画像形成装置100は、装置本体に接続された原稿読み取り装置(図示せず)又は装置本体に対し通信可能に接続されたパーソナルコンピュータ等のホスト機器からの画像信号に応じてトナー像(画像)を記録材Sに形成する。記録材としては、用紙、プラスチックフィルム、布などのシート材が挙げられる。
The image forming apparatus 100 shown in FIG. 1 is an electrophotographic full-color printer having four color (yellow, magenta, cyan, black) image forming portions PY, PM, PC, and PK in the apparatus main body. In the present embodiment, the image forming unit PY, PM, PC, and PK are arranged along the rotation direction of the intermediate transfer belt 8 described later in an intermediate transfer tandem system. The image forming apparatus 100 produces a toner image (image) in response to an image signal from a document reading device (not shown) connected to the apparatus main body or a host device such as a personal computer communicatively connected to the apparatus main body. It is formed on the recording material S. Examples of the recording material include sheet materials such as paper, plastic film, and cloth.
ます、画像形成装置100の記録材の搬送プロセスについて説明する。記録材Sは、カセット62内に積載される形で収納されており、給送ローラ63により画像形成タイミングに合わせて1枚ずつ搬送パス64に給送される。また、不図示の手差しトレイに積載された記録材Sが1枚ずつ搬送バス64に給送されてもよい。記録材Sは搬送パス64の途中に配置されたレジストレーションローラ65へ搬送されると、レジストレーションローラ65により記録材Sの斜行補正やタイミング補正が行われた後に二次転写部T2へと送られる。二次転写部T2は、後述するように、中間転写ベルト8の二次転写内ローラ66に張架された部分と二次転写外ローラ67とにより形成される転写ニップ部である。二次転写部T2では、二次転写内ローラ66に二次転写電圧が印加されることで、トナー像が中間転写ベルト8から記録材Sへ二次転写される。
First, the transfer process of the recording material of the image forming apparatus 100 will be described. The recording material S is stored in a form of being loaded in the cassette 62, and is fed one by one to the transport path 64 by the feed roller 63 according to the image formation timing. Further, the recording materials S loaded on the bypass tray (not shown) may be fed to the transport bus 64 one by one. When the recording material S is conveyed to the registration roller 65 arranged in the middle of the transfer path 64, the registration roller 65 performs skew correction and timing correction of the recording material S, and then moves to the secondary transfer unit T2. Sent. As will be described later, the secondary transfer portion T2 is a transfer nip portion formed by a portion of the intermediate transfer belt 8 stretched on the secondary transfer inner roller 66 and the secondary transfer outer roller 67. In the secondary transfer unit T2, the toner image is secondarily transferred from the intermediate transfer belt 8 to the recording material S by applying the secondary transfer voltage to the secondary transfer inner roller 66.
上記した二次転写部T2までの記録材Sの搬送プロセスに対して、同様のタイミングで二次転写部T2まで送られて来るトナー像の形成プロセスについて説明する。まず、画像形成部PY~PKについて説明する。ただし、画像形成部PY~PKは、現像装置4Y、4M、4C、4Kで用いるトナーの色がイエロー、マゼンタ、シアン、ブラックと異なる以外、ほぼ同一に構成される。そこで、以下では代表してイエローの画像形成部PYを例に説明し、その他の画像形成部PM、PC、PKについては説明を省略する。
The process of forming the toner image sent to the secondary transfer unit T2 at the same timing as the transfer process of the recording material S to the secondary transfer unit T2 described above will be described. First, the image forming units PY to PK will be described. However, the image forming units PY to PK are configured to be substantially the same except that the toner colors used in the developing devices 4Y, 4M, 4C, and 4K are different from those of yellow, magenta, cyan, and black. Therefore, in the following, the yellow image forming unit PY will be described as an example, and the other image forming units PM, PC, and PK will be omitted.
画像形成部PYは、主に感光ドラム1Y、帯電装置2Y、露光装置3Y、現像装置4Y等から構成される。回転駆動される像担持体としての感光ドラム(円筒状の感光体)1Yの表面は、帯電装置2Yにより予め表面を一様に帯電され、その後、画像情報の信号に基づいて駆動される露光装置3Yによって静電潜像が形成される。次に、感光ドラム1Y上に形成された静電潜像は、現像装置4Yによってトナーにより現像され、トナー像として可視像化される。その後、感光ドラム1Yと中間転写ベルト8を挟んで対向配置される一次転写ローラ5Yにより所定の加圧力および一次転写バイアスが与えられ、感光ドラム1Y上に形成されたトナー像が中間転写ベルト8上に一次転写される。一次転写後の感光ドラム1Y上に僅かに残る転写残トナーは、不図示のクリーニングブレードなどにより除去され、再び次の画像形成プロセスに備える。
The image forming unit PY is mainly composed of a photosensitive drum 1Y, a charging device 2Y, an exposure device 3Y, a developing device 4Y, and the like. The surface of the photosensitive drum (cylindrical photosensitive member) 1Y as a rotationally driven image carrier is uniformly charged in advance by the charging device 2Y, and then driven based on the signal of image information. An electrostatic latent image is formed by 3Y. Next, the electrostatic latent image formed on the photosensitive drum 1Y is developed by the developing device 4Y with toner and visualized as a toner image. After that, a predetermined pressing force and a primary transfer bias are applied by the primary transfer rollers 5Y arranged to face each other across the photosensitive drum 1Y and the intermediate transfer belt 8, and the toner image formed on the photosensitive drum 1Y is displayed on the intermediate transfer belt 8. Primary transfer to. A small amount of transfer residual toner remaining on the photosensitive drum 1Y after the primary transfer is removed by a cleaning blade or the like (not shown), and the toner is prepared for the next image forming process again.
中間転写体としての中間転写ベルト8は、テンションローラ10、二次転写内ローラ66、および駆動ローラ7によって張架されている。そして、中間転写ベルト8は、駆動ローラ7によって図中矢印R2方向へと移動するように駆動される。上述の画像形成部PY~PKにより処理される各色の画像形成プロセスは、中間転写ベルト8上に一次転写された移動方向上流の色のトナー像上に順次重ね合わせるタイミングで行われる。その結果、最終的にはフルカラーのトナー像が中間転写ベルト8上に形成され、二次転写部T2へと搬送される。なお、二次転写部T2を通過した後の転写残トナーは、転写クリーナ装置11によって中間転写ベルト8から除去される。
The intermediate transfer belt 8 as an intermediate transfer body is stretched by a tension roller 10, a secondary transfer inner roller 66, and a drive roller 7. Then, the intermediate transfer belt 8 is driven by the drive roller 7 so as to move in the direction of arrow R2 in the drawing. The image forming process of each color processed by the above-mentioned image forming units PY to PK is performed at the timing of sequentially superimposing on the toner image of the color upstream in the moving direction that is primarily transferred on the intermediate transfer belt 8. As a result, a full-color toner image is finally formed on the intermediate transfer belt 8 and conveyed to the secondary transfer unit T2. The transfer residual toner after passing through the secondary transfer unit T2 is removed from the intermediate transfer belt 8 by the transfer cleaner device 11.
以上、それぞれ説明した搬送プロセスおよび画像形成プロセスにより、中間転写ベルト8から記録材Sにトナー像が二次転写される。その後、記録材Sは定着装置30へと搬送され、定着装置30により加圧及び加熱されることにより、トナー像が記録材S上に溶融固着される。こうしてトナー像が定着された記録材Sは、排出ローラ69により排出トレイ601上に排出される。なお、画像形成装置100は上記した画像形成動作などの各種制御を行うための制御部300を備えている。また、上述の一連の画像形成動作は、装置本体の上面の操作部110、或いは、ネットワークを経由した各入力信号に従って制御部300が制御している。
[定着装置] The toner image is secondarily transferred from theintermediate transfer belt 8 to the recording material S by the transfer process and the image formation process described above. After that, the recording material S is conveyed to the fixing device 30, and the toner image is melt-fixed on the recording material S by being pressurized and heated by the fixing device 30. The recording material S on which the toner image is fixed is discharged onto the discharge tray 601 by the discharge roller 69. The image forming apparatus 100 includes a control unit 300 for performing various controls such as the above-mentioned image forming operation. Further, the above-mentioned series of image forming operations is controlled by the operation unit 110 on the upper surface of the apparatus main body or the control unit 300 according to each input signal via the network.
[Fixing device]
[定着装置] The toner image is secondarily transferred from the
[Fixing device]
次に、本実施形態の定着装置30について、図2を用いて説明する。ここで、定着装置は、急速温度上昇によるウォームアップタイムの短縮と多様なサイズの記録材への対応が求められている。ウォームアップタイムを短縮すべく定着装置のヒータの熱容量を小さくする場合、最大サイズの記録材の幅に合わせた長さの発熱体のみを設けたヒータが考えられる。但し、この場合、定着ニップ部で記録材が通過する通過領域に対して、定着ニップ部で記録材が通過しない非通過領域の温度が高くなり過ぎてしまう。このため、従来から非通過領域の温度上昇を抑制することが求められている。本実施形態では、定着装置30のヒータ600を複数の記録材のサイズに対応した複数の発熱体を有する構成とすることで、非通過領域の温度上昇を抑制するようにしている。
Next, the fixing device 30 of the present embodiment will be described with reference to FIG. Here, the fixing device is required to shorten the warm-up time due to a rapid temperature rise and to support recording materials of various sizes. When reducing the heat capacity of the heater of the fixing device in order to shorten the warm-up time, it is conceivable to provide a heater provided with only a heating element having a length that matches the width of the maximum size recording material. However, in this case, the temperature of the non-passing region where the recording material does not pass through the fixing nip portion becomes too high with respect to the passing region where the recording material passes through the fixing nip portion. For this reason, it has been conventionally required to suppress the temperature rise in the non-passing region. In the present embodiment, the heater 600 of the fixing device 30 is configured to have a plurality of heating elements corresponding to the sizes of the plurality of recording materials, so that the temperature rise in the non-passing region is suppressed.
図2に示すように、本実施形態の定着装置30は、定着ベルトユニット60と、加圧ローラ70とを備え、画像形成装置100(図1参照)の装置本体に着脱可能に設けられている。定着ベルトユニット60は、詳しくは後述するが、定着ベルト650と、ヒータ600とを有し、ヒータ600により定着ベルト650が加熱される。
As shown in FIG. 2, the fixing device 30 of the present embodiment includes a fixing belt unit 60 and a pressure roller 70, and is detachably provided on the main body of the image forming device 100 (see FIG. 1). .. The fixing belt unit 60 has a fixing belt 650 and a heater 600, which will be described in detail later, and the fixing belt 650 is heated by the heater 600.
ニップ形成部材及び回転体としての加圧ローラ70は、装置本体に回転可能に支持されている。また、加圧ローラ70は、その長手方向が定着ベルトユニット60に対し平行となるように配置され、定着ベルトユニット60の定着ベルト650の外周面に当接して、定着ベルトユニット60に加圧されるように設けられている。加圧ローラ70は、例えば金属製(例えばステンレス)の芯金71の外周に、厚さ約3mmのシリコーンゴム等の弾性層72、さらに弾性層72の外周に厚さ約40μmのPTFE、PFA、FEP等のフッ素樹脂からなる離型層73を有するものである。加圧ローラ70は、芯金71の両端部が定着装置30の不図示の装置フレームの側板間に回転可能に軸受保持されることで装置フレームに回転可能に支持される。
The nip forming member and the pressure roller 70 as a rotating body are rotatably supported by the apparatus main body. Further, the pressure roller 70 is arranged so that its longitudinal direction is parallel to the fixing belt unit 60, abuts on the outer peripheral surface of the fixing belt 650 of the fixing belt unit 60, and is pressed against the fixing belt unit 60. It is provided so as to. The pressure roller 70 includes, for example, an elastic layer 72 such as silicone rubber having a thickness of about 3 mm on the outer periphery of a metal (for example, stainless steel) core metal 71, and PTFE, PFA, having a thickness of about 40 μm on the outer periphery of the elastic layer 72. It has a release layer 73 made of a fluororesin such as FEP. The pressure roller 70 is rotatably supported by the device frame by rotatably holding both ends of the core metal 71 between the side plates of the device frame (not shown) of the fixing device 30.
定着ベルト650と加圧ローラ70との間には、後述するように定着ニップ部Nが形成されている。それ故、不図示のモータにより加圧ローラ70が回転されると、この定着ニップ部Nで生じる摩擦力によって、加圧ローラ70の回転力が定着ベルト650に伝達される。こうして、定着ベルト650は加圧ローラ70により回転駆動される(所謂、加圧ローラ駆動方式)。記録材Sは、これら回転する加圧ローラ70と定着ベルト650とにより形成される定着ニップ部Nで挟持搬送される。
A fixing nip portion N is formed between the fixing belt 650 and the pressure roller 70 as described later. Therefore, when the pressurizing roller 70 is rotated by a motor (not shown), the rotational force of the pressurizing roller 70 is transmitted to the fixing belt 650 by the frictional force generated in the fixing nip portion N. In this way, the fixing belt 650 is rotationally driven by the pressure roller 70 (so-called pressure roller drive system). The recording material S is sandwiched and conveyed by the fixing nip portion N formed by the rotating pressure roller 70 and the fixing belt 650.
定着装置30は、加圧ローラ70が回転駆動され、それに伴って円筒状の定着ベルト650が従動回転状態になると、ヒータ600に通電が行われる。そして、ヒータ600の温度が目標温度に立ち上がり温調された状態の時、定着ニップ部Nに未定着トナー像を担持した記録材Sが不図示の入り口ガイドに沿って案内されて導入される。
In the fixing device 30, when the pressure roller 70 is rotationally driven and the cylindrical fixing belt 650 is brought into a driven rotation state, the heater 600 is energized. Then, when the temperature of the heater 600 rises to the target temperature and the temperature is adjusted, the recording material S carrying the unfixed toner image on the fixing nip portion N is guided and introduced along an entrance guide (not shown).
定着ニップ部Nにおいて、記録材Sのトナー像担持面側が定着ベルト650の外面に密着し、記録材Sが定着ベルト650と共に移動する。記録材Sが定着ニップ部Nでの挟持搬送過程において、ヒータ600からの熱が定着ベルト650を介して記録材Sに付与され、未定着トナー像が記録材S上に溶融定着される。定着ニップ部Nを通過した記録材Sは、定着ベルト650から分離され排出される。
[定着ベルトユニット] In the fixing nip portion N, the toner image supporting surface side of the recording material S is in close contact with the outer surface of the fixingbelt 650, and the recording material S moves together with the fixing belt 650. In the process of sandwiching and transporting the recording material S at the fixing nip portion N, heat from the heater 600 is applied to the recording material S via the fixing belt 650, and the unfixed toner image is melt-fixed on the recording material S. The recording material S that has passed through the fixing nip portion N is separated from the fixing belt 650 and discharged.
[Fixing belt unit]
[定着ベルトユニット] In the fixing nip portion N, the toner image supporting surface side of the recording material S is in close contact with the outer surface of the fixing
[Fixing belt unit]
次に、定着ベルトユニット60の構成について詳しく説明する。定着ベルトユニット60は、装置本体に加圧ローラ70側に向けて移動可能に設けられている。定着ベルトユニット60は、定着ベルト650、定着ベルト650の内側に非回転に配置されたヒータホルダ660及びステイ670、ヒータ600を有している。
[定着ベルト] Next, the configuration of the fixingbelt unit 60 will be described in detail. The fixing belt unit 60 is provided on the main body of the apparatus so as to be movable toward the pressure roller 70 side. The fixing belt unit 60 has a fixing belt 650, a heater holder 660, a stay 670, and a heater 600 arranged in a non-rotating manner inside the fixing belt 650.
[Fixing belt]
[定着ベルト] Next, the configuration of the fixing
[Fixing belt]
定着ベルト(定着フィルム)650は、無端状(筒状)に形成されて可撓性を有するもので、本実施形態の場合、薄肉のフィルム状のベルトである。このような定着ベルト650は、基材上に弾性層が形成され、更に弾性層の上に最表面層が形成されたものである。基材は、例えばステンレスを厚さ30μmの円筒状に形成したものである。弾性層は、例えば厚さ約300μmのシリコーンゴム層(弾性層)であり、基材上にリングコート法などの適宜の方法により形成されている。最表面層は、例えば厚さ20μmのPFA樹脂チューブであり、弾性層を被覆している。そして、定着ベルト650の内周面には潤滑剤としてのグリスが塗布されている。これは、定着ベルト650の内周面とヒータホルダ660との摺動性を向上させるためである。なお、定着ベルト650の基材としては、ステンレス以外にもニッケル系金属材料やポリイミド等の耐熱樹脂などを用いてもよい。
The fixing belt (fixing film) 650 is formed in an endless shape (cylindrical shape) and has flexibility, and in the case of the present embodiment, it is a thin film-like belt. In such a fixing belt 650, an elastic layer is formed on a base material, and an outermost surface layer is further formed on the elastic layer. The base material is, for example, stainless steel formed into a cylindrical shape having a thickness of 30 μm. The elastic layer is, for example, a silicone rubber layer (elastic layer) having a thickness of about 300 μm, and is formed on the base material by an appropriate method such as a ring coating method. The outermost surface layer is, for example, a PFA resin tube having a thickness of 20 μm, and covers the elastic layer. Then, grease as a lubricant is applied to the inner peripheral surface of the fixing belt 650. This is to improve the slidability between the inner peripheral surface of the fixing belt 650 and the heater holder 660. As the base material of the fixing belt 650, a nickel-based metal material, a heat-resistant resin such as polyimide, or the like may be used in addition to stainless steel.
定着ベルト650は、後述するヒータホルダ660に着脱可能であり、定着ベルト650の回転方向に交差する幅方向(長手方向)の両端部に配置された不図示のフランジ部によって回転可能に、且つ、幅方向の移動が規制されるように支持されている。即ち、フランジ部は、定着ベルト650の幅方向端部に内嵌されて、幅方向端部を回転可能に支持する円筒部と、定着ベルト650の幅方向端縁と当接可能な当接部とを有する。円筒部は、定着ベルト650の幅方向端部を内側から円筒状態に保持しつつ、定着ベルト650の回転を案内している。
The fixing belt 650 is removable from the heater holder 660, which will be described later, and is rotatable and wide by flanges (not shown) arranged at both ends in the width direction (longitudinal direction) intersecting the rotation direction of the fixing belt 650. It is supported to regulate directional movement. That is, the flange portion is fitted inside the width direction end portion of the fixing belt 650, and the cylindrical portion that rotatably supports the width direction end portion and the abutting portion that can come into contact with the width direction end edge of the fixing belt 650. And have. The cylindrical portion guides the rotation of the fixing belt 650 while holding the end portion in the width direction of the fixing belt 650 in a cylindrical state from the inside.
ここで、加圧ローラ70と定着ベルト650とは、加圧ローラ70や定着ベルトユニット60の取り付け誤差などによって、僅かに平行からずれた状態に配置される場合がある。その場合に、定着ベルト650は回転する加圧ローラ70により図中矢印X方向に回転しながら幅方向に寄り移動し得る。このため、定着ベルト650が幅方向に寄り移動したときには、フランジ部の当接部が定着ベルト650の幅方向端部を受け止めて定着ベルト650の幅方向への移動を規制する。なお、ヒータホルダ660とステイ670とはフランジ部に取り付けられることで、定着ベルト650の内側に非回転に配置される。フランジ部は、定着ベルトユニット60の不図示の側板などに保持される。
[ステイ] Here, thepressure roller 70 and the fixing belt 650 may be arranged in a state of being slightly deviated from parallel due to an attachment error of the pressure roller 70 or the fixing belt unit 60 or the like. In that case, the fixing belt 650 can move closer to the width direction while rotating in the arrow X direction in the drawing by the rotating pressure roller 70. Therefore, when the fixing belt 650 moves closer to the width direction, the contact portion of the flange portion receives the end portion in the width direction of the fixing belt 650 and restricts the movement of the fixing belt 650 in the width direction. By attaching the heater holder 660 and the stay 670 to the flange portion, the heater holder 660 and the stay 670 are arranged non-rotatingly inside the fixing belt 650. The flange portion is held by a side plate (not shown) of the fixing belt unit 60 or the like.
[stay]
[ステイ] Here, the
[stay]
ステイ670は、定着ベルト650に沿って幅方向に延びる例えば金属製の剛性部材(板金)であり、ここではヒータホルダ660側に開口を有するように横断面が略U字状に形成されている。このステイ670は、定着ベルトユニット60と加圧ローラ70との間で作用する加圧力によって、ヒータホルダ660が変形しないようにヒータホルダ660を補強するものである。ステイ670は、幅方向両端部に上述のフランジ部が固定されている。両端部のフランジ部は、不図示の加圧機構により所定の押圧力(例えば、90~320N)で加圧ローラ70に向けて押圧されている。これにより、加圧力がフランジ部からステイ670及びヒータホルダ660を介して定着ベルト650に作用し、定着ベルト650と加圧ローラ70とが所望の圧接力で圧接される。定着ベルト650と加圧ローラ70とを圧接させることにより、定着ベルト650と加圧ローラ70との間に、記録材Sの搬送方向に所定の幅を有する定着ニップ部Nが形成される。トナー像が形成された記録材Sは、定着ニップ部Nで加圧されて搬送される。なお、ステイ670は定着ベルト650の内周面に摺擦するような形状に形成されていてもよい。
[ヒータホルダ] Thestay 670 is, for example, a metal rigid member (sheet metal) extending in the width direction along the fixing belt 650, and here, the cross section is formed in a substantially U shape so as to have an opening on the heater holder 660 side. The stay 670 reinforces the heater holder 660 so that the heater holder 660 is not deformed by the pressing force acting between the fixing belt unit 60 and the pressurizing roller 70. The stay 670 has the above-mentioned flange portions fixed to both ends in the width direction. The flange portions at both ends are pressed toward the pressurizing roller 70 with a predetermined pressing force (for example, 90 to 320 N) by a pressurizing mechanism (not shown). As a result, the pressing force acts on the fixing belt 650 from the flange portion via the stay 670 and the heater holder 660, and the fixing belt 650 and the pressure roller 70 are pressed against each other with a desired pressure contact force. By pressing the fixing belt 650 and the pressure roller 70 into pressure contact, a fixing nip portion N having a predetermined width in the transport direction of the recording material S is formed between the fixing belt 650 and the pressure roller 70. The recording material S on which the toner image is formed is pressurized and conveyed by the fixing nip portion N. The stay 670 may be formed in a shape that rubs against the inner peripheral surface of the fixing belt 650.
[Heater holder]
[ヒータホルダ] The
[Heater holder]
ヒータホルダ660は、例えば液晶ポリマー樹脂などの耐熱性が高く且つ断熱性の高い樹脂製の部材により形成され、後述するヒータ600を保持するとともに定着ベルト650をガイドする役割を果たしている。ヒータホルダ660には、ステイ670側の面と反対側(定着ニップ部N側)の面に、ヒータ600を嵌合して保持可能な嵌め込み溝が幅方向に沿って延びた形状に形成されている。ヒータホルダ660に保持されたヒータ600は、表面が定着ベルト650の内周面に当接して、回転する定着ベルト650を加熱可能である。これにより、記録材Sが定着ニップ部Nにより挟持搬送されている際に、ヒータ600によって生じた熱が定着ベルト650を介して記録材Sに伝導し、未定着のトナー像が加熱溶融されて記録材S上に定着される。ヒータ600は、後述するヒータ制御回路200によって制御される。これらヒータ600とヒータ制御回路200については、詳細を後述する(後述の図3参照)。
[ヒータ] Theheater holder 660 is formed of a resin member having high heat resistance and high heat insulation, such as a liquid crystal polymer resin, and plays a role of holding the heater 600 described later and guiding the fixing belt 650. The heater holder 660 is formed in a shape in which a fitting groove capable of fitting and holding the heater 600 extends along the width direction on the surface opposite to the surface on the stay 670 side (fixing nip portion N side). .. The surface of the heater 600 held by the heater holder 660 is in contact with the inner peripheral surface of the fixing belt 650, and can heat the rotating fixing belt 650. As a result, when the recording material S is sandwiched and conveyed by the fixing nip portion N, the heat generated by the heater 600 is conducted to the recording material S via the fixing belt 650, and the unfixed toner image is heated and melted. It is fixed on the recording material S. The heater 600 is controlled by a heater control circuit 200 described later. Details of the heater 600 and the heater control circuit 200 will be described later (see FIG. 3 below).
[heater]
[ヒータ] The
[heater]
加熱部材としてのヒータ600は、幅方向(定着ニップ部Nで記録材を搬送する方向に直交する方向でもある)を長手とする絶縁性、耐熱性、低熱容量の基板610、複数の発熱体623a~623f、保護ガラス611を有する(図4(a)~(c))。少なくとも片面には3本以上の複数の発熱体を有する構成として、本実施例では、発熱体623a~623fは、基板610の表裏にそれぞれ3本ずつ設けられている。保護ガラス611は、絶縁を確保するために基板610の表裏に設けられている。そして、上述のように、ヒータ600は、ヒータホルダ660に固定的に支持されている。このようなヒータ600は、発熱体623a~623fの何れか1つの発熱体への電力供給により急峻な立ち上がり特性で昇温可能な低熱容量のセラミックヒータである。
The heater 600 as a heating member has an insulating, heat-resistant, low-heat capacity substrate 610 having a width direction (which is also a direction orthogonal to the direction in which the recording material is conveyed by the fixing nip portion N), and a plurality of heating elements 623a. It has ~ 623f and protective glass 611 (FIGS. 4A to 4C). In this embodiment, three heating elements 623a to 623f are provided on the front and back surfaces of the substrate 610 so as to have a plurality of heating elements of three or more on at least one surface. The protective glass 611 is provided on the front and back surfaces of the substrate 610 to ensure insulation. Then, as described above, the heater 600 is fixedly supported by the heater holder 660. Such a heater 600 is a ceramic heater having a low heat capacity capable of raising the temperature with a steep rising characteristic by supplying electric power to any one of the heating elements 623a to 623f.
定着ベルト650の内周面に当接するヒータ600の表面側には、摺擦層として例えば厚さ10μm程度のポリイミド層が形成されている。ヒータ600にポリイミド層を形成することにより、定着ベルト650とヒータ600との摺擦抵抗を低減でき、もって定着ベルト650を回転させるための駆動トルクの低減や定着ベルト650の摺擦による磨耗の低減を図ることができる。なお、定着ベルト650の基材として、ポリイミド等の耐熱樹脂を用いた場合には、ヒータ600の摺動層としてのポリイミド層を省略しても良い。ヒータ600の詳しい構成については後述する。
[温度センサ] A polyimide layer having a thickness of, for example, about 10 μm is formed as a rubbing layer on the surface side of theheater 600 that comes into contact with the inner peripheral surface of the fixing belt 650. By forming the polyimide layer on the heater 600, the rubbing resistance between the fixing belt 650 and the heater 600 can be reduced, thereby reducing the driving torque for rotating the fixing belt 650 and reducing the wear caused by the rubbing of the fixing belt 650. Can be planned. When a heat-resistant resin such as polyimide is used as the base material of the fixing belt 650, the polyimide layer as the sliding layer of the heater 600 may be omitted. The detailed configuration of the heater 600 will be described later.
[Temperature sensor]
[温度センサ] A polyimide layer having a thickness of, for example, about 10 μm is formed as a rubbing layer on the surface side of the
[Temperature sensor]
本実施形態では定着ベルト650の温度を管理するために、ヒータ600の温度を検出する温度センサ630が設けられている。本実施形態では、例えばサーミスタセンサなどの接触型の温度センサ630を採用している。但し、温度センサ630は、非接触型でも良い。温度センサ630は、検知部がヒータ600の定着ベルト650とは反対側の裏面に接触するように、ヒータホルダ660内に配置されている。また、温度センサ630は、ヒータ600の幅方向及び長手方向の中央部に1個配置され、ヒータ600の中央付近の温度を検出する。そして、ヒータ600に設けられた複数の発熱体の温度調整のための制御を共通の温度センサ630により行っている。なお、温度センサ630は1個に限られず、定着ベルト650の幅方向に亘って複数個が配置されていてもよい。また、温度センサ630が複数ある場合には、定着ベルト650の回転方向にずらして配置しても良い。
[サーモスタット] In this embodiment, in order to control the temperature of the fixingbelt 650, a temperature sensor 630 that detects the temperature of the heater 600 is provided. In this embodiment, for example, a contact type temperature sensor 630 such as a thermistor sensor is adopted. However, the temperature sensor 630 may be a non-contact type. The temperature sensor 630 is arranged in the heater holder 660 so that the detection unit contacts the back surface of the heater 600 opposite to the fixing belt 650. Further, one temperature sensor 630 is arranged at the center of the heater 600 in the width direction and the longitudinal direction, and detects the temperature near the center of the heater 600. Then, the common temperature sensor 630 controls the temperature adjustment of the plurality of heating elements provided in the heater 600. The number of temperature sensors 630 is not limited to one, and a plurality of temperature sensors 630 may be arranged along the width direction of the fixing belt 650. Further, when there are a plurality of temperature sensors 630, they may be arranged so as to be offset in the rotation direction of the fixing belt 650.
[thermostat]
[サーモスタット] In this embodiment, in order to control the temperature of the fixing
[thermostat]
また、本実施形態では、ヒータ600の温度が所定の温度を超えた時に、ヒータ600への電力供給を遮断できるようにサーモスタット631を有する。サーモスタット631は、ヒータ600の裏面側でヒータホルダ660に配置されている。サーモスタット631は、例えば温度が所定温度以上になるとバイメタルが反転して接点を開放して電力供給を遮断し、温度が所定温度より低くなるとバイメタルが反転前に戻って接点を閉じて電源供給を開始するスイッチである。
[ヒータ制御] Further, in the present embodiment, thethermostat 631 is provided so that the power supply to the heater 600 can be cut off when the temperature of the heater 600 exceeds a predetermined temperature. The thermostat 631 is arranged on the heater holder 660 on the back surface side of the heater 600. In the thermostat 631, for example, when the temperature rises above a predetermined temperature, the bimetal reverses and opens the contacts to cut off the power supply, and when the temperature becomes lower than the predetermined temperature, the bimetal returns before reversal and closes the contacts to start power supply. It is a switch to do.
[Heater control]
[ヒータ制御] Further, in the present embodiment, the
[Heater control]
次に、ヒータ600の制御について、図3を用いて説明する。本実施形態では、ヒータ600、温度センサ630及びサーモスタット631によりヒータユニット680を構成している。ヒータユニット680は、ヒータ制御回路200により制御される。ヒータ制御回路(ドライバ回路)200は、制御部300による制御下で、ヒータ600への通電のオンオフを含む発熱状態を調整するためのものである。ヒータ600は、ヒータ制御回路200に接続自在に設けられている。
Next, the control of the heater 600 will be described with reference to FIG. In this embodiment, the heater unit 680 is composed of the heater 600, the temperature sensor 630, and the thermostat 631. The heater unit 680 is controlled by the heater control circuit 200. The heater control circuit (driver circuit) 200 is for adjusting a heat generation state including turning on / off of energization of the heater 600 under the control of the control unit 300. The heater 600 is provided so as to be freely connectable to the heater control circuit 200.
制御部300は、ヒータ600の制御の他、画像形成装置100全体の制御を行う、このような制御部300は、CPU(Central Processing Unit)301、ROM(Read Only Memory)、RAM(Random Access Memory)等を有するものである。CPU301は、ROMに格納された制御手順に対応するプログラムを読み出しながら各部の制御を行う。また、RAMには、作業用データや入力データが格納されており、CPU301は、前述のプログラム等に基づいてRAMに収納されたデータを参照して制御を行う。なお、制御部300は、マイコンのようなヒータ600の制御の専用に用意したものであっても良い。この場合、定着装置30に設けられていても良い。
The control unit 300 controls the entire image forming apparatus 100 in addition to controlling the heater 600. Such a control unit 300 includes a CPU (Central Processing Unit) 301, a ROM (Read Only Memory), and a RAM (Random Access Memory). ) Etc. The CPU 301 controls each part while reading a program corresponding to the control procedure stored in the ROM. In addition, work data and input data are stored in the RAM, and the CPU 301 controls by referring to the data stored in the RAM based on the above-mentioned program or the like. The control unit 300 may be prepared exclusively for controlling the heater 600 such as a microcomputer. In this case, it may be provided in the fixing device 30.
本実施形態の場合、制御部300は、温度センサ630の検出結果を取得し、取得した検出結果に基づいてヒータ600の温度が目標温度(例えば、200℃前後)に維持されるように、ヒータ制御回路200を制御可能である、ヒータ制御回路200によりヒータ600に対する電力供給(通電)が制御されることに応じて、ヒータ600の発熱状態が変化する。
In the case of the present embodiment, the control unit 300 acquires the detection result of the temperature sensor 630, and the heater 600 is maintained at the target temperature (for example, around 200 ° C.) based on the acquired detection result. The heat generation state of the heater 600 changes according to the control of the power supply (energization) to the heater 600 by the heater control circuit 200 that can control the control circuit 200.
ヒータ600を発熱させるための電力は、商用電源400で発生される電力がヒータ制御回路200を介して供給される。直流電源410は、画像形成装置内の2次側の各負荷に電力を供給するスイッチング電源(ACDC電源)である。直流電源410は、商用電源400により出力される交流電圧「100V」から2次側の直流電圧「5V」、「24V」を生成する。直流電源410で生成された直流電圧「5V」は制御部300などを駆動するのに用いられ、直流電圧「24V」は後述のトライアック駆動回路231a~231fなどを駆動するのに用いられる。なお、温度センサ630は温度が高くなるほど抵抗値が低下する特性を有しており、制御部300の基準電圧「5V」に対して抵抗Rとの分圧「Vt1」で温度を検出することが可能である。
As for the electric power for generating heat of the heater 600, the electric power generated by the commercial power source 400 is supplied through the heater control circuit 200. The DC power supply 410 is a switching power supply (ADCC power supply) that supplies electric power to each load on the secondary side in the image forming apparatus. The DC power supply 410 generates secondary DC voltages "5V" and "24V" from the AC voltage "100V" output by the commercial power supply 400. The DC voltage "5V" generated by the DC power supply 410 is used to drive the control unit 300 and the like, and the DC voltage "24V" is used to drive the triac drive circuits 231a to 231f described later. The temperature sensor 630 has a characteristic that the resistance value decreases as the temperature rises, and the temperature can be detected by the partial pressure "Vt1" with the resistance R with respect to the reference voltage "5V" of the control unit 300. It is possible.
サーモスタット631は、ヒータ600の中央付近に配置され、所定の温度に達すると内部の接点が離れて開放状態に保持される。更にサーモスタット631は、ヒータ制御回路200とヒータ600の間に接続されている。
The thermostat 631 is arranged near the center of the heater 600, and when a predetermined temperature is reached, the internal contacts are separated and the thermostat 631 is held in an open state. Further, the thermostat 631 is connected between the heater control circuit 200 and the heater 600.
ヒータ制御回路200は、商用電源400に接続され、直流電源410と定着装置30内のヒータ600に電力を供給する回路であり、ヒータ600への電力供給量はトライアック201a~201fの導通比で調整している。このようなヒータ制御回路200は、リレー回路210と、ゼロクロス検出回路220と、複数(ここでは6個)のトライアック201a~201fと、複数(ここでは6個)のトライアック駆動回路231a~231fとを有する。
The heater control circuit 200 is a circuit that is connected to the commercial power supply 400 and supplies power to the DC power supply 410 and the heater 600 in the fixing device 30, and the amount of power supplied to the heater 600 is adjusted by the conduction ratio of the triacs 201a to 201f. doing. Such a heater control circuit 200 includes a relay circuit 210, a zero-cross detection circuit 220, a plurality of (here, 6) triacs 201a to 201f, and a plurality of (here, 6) triac drive circuits 231a to 231f. Have.
リレー回路210は、商用電源400から出力される電圧が異常値である場合に、定着装置30への電力供給を遮断するための回路であり、商用電源400に接続されている。リレー回路210は、制御部300のCPU301から送信されるリレーON信号(RL−ON)に従ってオンオフされる。
The relay circuit 210 is a circuit for cutting off the power supply to the fixing device 30 when the voltage output from the commercial power supply 400 is an abnormal value, and is connected to the commercial power supply 400. The relay circuit 210 is turned on and off according to the relay ON signal (RL-ON) transmitted from the CPU 301 of the control unit 300.
ゼロクロス検出回路220は、商用電源400から出力される交流電圧のゼロクロスタイミングを検出して、ゼロクロス信号ZXを出力する回路である。出力されたゼロクロス信号ZXは、制御部300に入力されて、後述するトライアック201a~201fの導通比を変えるために用いられる。
The zero-cross detection circuit 220 is a circuit that detects the zero-cross timing of the AC voltage output from the commercial power supply 400 and outputs the zero-cross signal ZX. The output zero-cross signal ZX is input to the control unit 300 and used to change the conduction ratio of the thyracs 201a to 201f, which will be described later.
ヒータ600への電力供給のオンオフ制御や電力供給量の調整制御を行うために、本実施形態では複数のトライアック201a~201fが用いられている。ヒータ600には、基板610のうち、ヒータ600が定着ベルト650の内周面に当接する側の表面(第1面)に3個の発熱体623a~623cが、表面と反対側の裏面(第2面)にも3個の発熱体623d~623fがそれぞれ設けられている。図3では、表面(図中の破線の下側)の発熱体623a~623cと裏面(図中の破線の上側)の発熱体623d~623fとを上下に並べて模式的に示している。ヒータ600の詳細については後述する。
In this embodiment, a plurality of triacs 201a to 201f are used in order to perform on / off control of power supply to the heater 600 and adjustment control of the power supply amount. The heater 600 has three heating elements 623a to 623c on the front surface (first surface) of the substrate 610 on the side where the heater 600 abuts on the inner peripheral surface of the fixing belt 650, and on the back surface (first surface) opposite to the front surface. Three heating elements 623d to 623f are also provided on the second surface). In FIG. 3, heating elements 623a to 623c on the front surface (lower side of the broken line in the figure) and heating elements 623d to 623f on the back surface (upper side of the broken line in the figure) are schematically shown side by side. Details of the heater 600 will be described later.
本実施形態では、これら6個の発熱体623a~623fを個別に動作させるために、6個のトライアック201a~201fが設けられている。まず、基板610の表面に設けられた発熱体623a~623cに関しては、トライアック201aが発熱体623aに、トライアック201bが発熱体623bに、トライアック201cが発熱体623cにそれぞれ接続されている。また、基板610の裏面に設けられた発熱体623d~623fに関しては、トライアック201dが発熱体623dに、トライアック201eが発熱体623eに、トライアック201fが発熱体623fにそれぞれ接続されている。これらトライアック201a~201fは、発熱体623a~623fに接続された一端側と幅方向において反対の他端側がゼロクロス検出回路220及びリレー回路210を介して商用電源400に接続されている。
In this embodiment, six triacs 201a to 201f are provided in order to operate these six heating elements 623a to 623f individually. First, regarding the heating elements 623a to 623c provided on the surface of the substrate 610, the thyac 201a is connected to the heating element 623a, the thyac 201b is connected to the heating element 623b, and the thyac 201c is connected to the heating element 623c. Regarding the heating elements 623d to 623f provided on the back surface of the substrate 610, the thyrac 201d is connected to the heating element 623d, the thyac 201e is connected to the heating element 623e, and the thyac 201f is connected to the heating element 623f. In these triacs 201a to 201f, one end side connected to the heating elements 623a to 623f and the other end side opposite in the width direction are connected to the commercial power supply 400 via the zero cross detection circuit 220 and the relay circuit 210.
これらトライアック201a~201fは、トライアック駆動回路231a~231fに接続されている。トライアック駆動回路231a~231fは、制御部300のCPU301から適宜に送信されるヒータON信号(H−ON)に従って、トライアック201a~201fを個別にオンオフすることができる。トライアック201a~201fがオンされると、オンされたトライアック201a~201fに接続されている発熱体623a~623fへの電力供給が行われて、発熱体623a~623fが発熱する。
These thyristors 201a to 201f are connected to thyristor drive circuits 231a to 231f. The thyrac drive circuits 231a to 231f can individually turn on and off the thyristors 201a to 201f according to a heater ON signal (H-ON) appropriately transmitted from the CPU 301 of the control unit 300. When the triacs 201a to 201f are turned on, power is supplied to the heating elements 623a to 623f connected to the turned on triacs 201a to 201f, and the heating elements 623a to 623f generate heat.
さらに、トライアック駆動回路231a~231fは、制御部300のCPU301から送信されるヒータON信号(H−ON)のタイミング変化に従って、トライアック201a~201fの導通比を変えることができる。トライアック201a~201fの導通比を変えることで、発熱体623a~623fへの電力供給量が変わる。例えば、トライアック201a~201fの導通比を高くすると、発熱体623a~623fへの電力供給量が多くなり、発熱体623a~623fの発熱温度を高くし得る。他方、トライアック201a~201fの導通比を低くすると、発熱体623a~623fへの電力供給量が少なくなり、発熱体623a~623fの発熱温度を低くし得る。
Further, the thyrac drive circuits 231a to 231f can change the conduction ratio of the thyracs 201a to 201f according to the timing change of the heater ON signal (H-ON) transmitted from the CPU 301 of the control unit 300. By changing the conduction ratio of the triacs 201a to 201f, the amount of power supplied to the heating elements 623a to 623f changes. For example, if the conduction ratio of the triacs 201a to 201f is increased, the amount of power supplied to the heating elements 623a to 623f is increased, and the heating temperature of the heating elements 623a to 623f can be increased. On the other hand, if the conduction ratio of the triacs 201a to 201f is lowered, the amount of power supplied to the heating elements 623a to 623f is reduced, and the heating temperature of the heating elements 623a to 623f can be lowered.
CPU301は、ヒータ600の中央温度を、上述した電圧Vt1としてモニタし、ヒータ600を目標温度(200℃前後)となるようにトライアック201a~201fの導通比を制御する、具体的には、CPU301は、トライアック駆動回路231a~231fへのヒータON信号H−ONのタイミングを変化させる。
The CPU 301 monitors the central temperature of the heater 600 as the voltage Vt1 described above, and controls the conduction ratios of the triacs 201a to 201f so that the heater 600 reaches the target temperature (around 200 ° C.). Specifically, the CPU 301 , The timing of the heater ON signal H-ON to the triac drive circuits 231a to 231f is changed.
図3の制御構成では、選択された記録材のサイズに応じて電力を供給する発熱体を、発熱体623a~623fから選択している。例えば、記録材としてA4サイズの用紙が選択された場合には、CPU301は、H−ON信号でトライアック201bの導通比を変化させて発熱体623bへの電力供給量を調整して目標温度に制御している。
In the control configuration of FIG. 3, a heating element for supplying electric power according to the size of the selected recording material is selected from the heating elements 623a to 623f. For example, when A4 size paper is selected as the recording material, the CPU 301 changes the conduction ratio of the thyrac 201b with an H-ON signal to adjust the power supply amount to the heating element 623b and control it to the target temperature. doing.
また、A5横送り(A5R)が選択された場合には、CPU301は、H−ON信号でトライアック201cの導通比を変化させて発熱体623cへの電力供給量を調整して目標温度に制御している。他の用紙サイズに対しても上記と同様に用紙サイズに対応した発熱体を選択し、その発熱体への電力供給量を制御して温度制御を行っている。
When A5 lateral feed (A5R) is selected, the CPU 301 changes the conduction ratio of the triac 201c with an H-ON signal to adjust the amount of power supplied to the heating element 623c and control it to the target temperature. ing. For other paper sizes, a heating element corresponding to the paper size is selected in the same manner as described above, and the temperature is controlled by controlling the amount of power supplied to the heating element.
また、CPU301は、ヒータ600の中央温度が所定値以上高くなったことを検出すると、リレーON信号RL−ON及び各トライアックON信号H−ONをOFFすることでヒータ600への電力供給を遮断する。
[ヒータの詳細] When theCPU 301 detects that the central temperature of the heater 600 has risen by a predetermined value or more, the CPU 301 cuts off the power supply to the heater 600 by turning off the relay ON signal RL-ON and each thyrack ON signal H-ON. ..
[Details of heater]
[ヒータの詳細] When the
[Details of heater]
次に、本実施形態のヒータ600の詳細について、図3を参照しつつ図4(a)ないし図4(c)を用いて説明する。図4(a)はヒータ600の裏面側を示し、図4(b)はヒータ600の表面側を示し、図4(c)はヒータ600のA‐A断面図を示す。なお、図4(a)乃至図4(c)において、図中矢印Xは、定着ニップ部Nにおける定着ベルト650の回転方向、即ち、記録材の搬送方向を示している(図2参照)。
Next, the details of the heater 600 of the present embodiment will be described with reference to FIGS. 4 (a) to 4 (c) with reference to FIG. FIG. 4A shows the back surface side of the heater 600, FIG. 4B shows the front surface side of the heater 600, and FIG. 4C shows a sectional view taken along the line AA of the heater 600. In FIGS. 4A to 4C, the arrow X in the figure indicates the rotation direction of the fixing belt 650 at the fixing nip portion N, that is, the conveying direction of the recording material (see FIG. 2).
加熱部材としてのヒータ600は、基板610と、基板610の両面に設けられ、通電により発熱する複数の発熱体623a~623fとを有し、定着ベルト650の内周面に当接されて定着ベルト650を加熱する。基板610は、絶縁性及び耐熱性を有し、さらに熱伝導性の高い素材、例えばアルミナや窒化アルミ等のセラミックを用いて形成されている。
The heater 600 as a heating member has a plurality of heating elements 623a to 623f provided on both sides of the substrate 610 and the substrate 610 and generates heat by energization, and is brought into contact with the inner peripheral surface of the fixing belt 650 to form a fixing belt. Heat 650. The substrate 610 is formed by using a material having insulating properties and heat resistance and further having high thermal conductivity, for example, a ceramic such as alumina or aluminum nitride.
複数の発熱体623a~623fは、複数のサイズの記録材に対応すべく、定着ベルト650の回転方向に交差する幅方向の長さが互いに異なる。これら各発熱体623a~623fは、それぞれ幅方向と略平行に設けられている。また、それぞれの面で、記録材の搬送方向に互いに間隔をあけて配置されている。また、ヒータ600が定着ベルト650の内周面と当接する側である基板610の表面(第1面)には、少なくとも3本の発熱体が設けられている。本実施形態では、基板610の表面に3本の発熱体623a~623cが設けられている。一方、基板610の表面と反対側の裏面(第2面)には、少なくとも1本の発熱体が設けられている。本実施形態では、基板610の裏面には、表面と同数の3本の発熱体623d~623fが設けられている。
The plurality of heating elements 623a to 623f have different lengths in the width direction intersecting the rotation direction of the fixing belt 650 in order to correspond to recording materials of a plurality of sizes. Each of these heating elements 623a to 623f is provided substantially parallel to the width direction. Further, on each surface, they are arranged at intervals in the transport direction of the recording material. Further, at least three heating elements are provided on the surface (first surface) of the substrate 610 on the side where the heater 600 comes into contact with the inner peripheral surface of the fixing belt 650. In this embodiment, three heating elements 623a to 623c are provided on the surface of the substrate 610. On the other hand, at least one heating element is provided on the back surface (second surface) opposite to the front surface of the substrate 610. In the present embodiment, the back surface of the substrate 610 is provided with three heating elements 623d to 623f, which are the same number as the front surface.
図4(a)に示すように、基板610の裏面には、銀パラジウム(Ag/Pd)等を用いて、互いに幅方向の長さが異なる3本の発熱体623d~623fが印刷、焼成されている。そして、これら発熱体623d~623fは、銀(Ag)等で形成される導電体パターン624d~624fにより、幅方向の一端側は3個の独立電極622d~622fにそれぞれ接続され、他端側は1個の共通電極621Bに接続されている。3個の独立電極622d~622fは、それぞれが上述したトライアック201d~201fと接続されている(図3参照)。他方、共通電極621Bは、上述したサーモスタット631、ヒータ制御回路200のゼロクロス検出回路220及びリレー回路210を介して商用電源400に接続されている(図3参照)。なお、これら発熱体623d~623f、導電体パターン624d~624fは、図4(c)に示すように、例えば厚さ60~90μmの保護ガラス611で覆われている。
As shown in FIG. 4A, three heating elements 623d to 623f having different lengths in the width direction are printed and fired on the back surface of the substrate 610 using silver palladium (Ag / Pd) or the like. ing. The heating elements 623d to 623f are connected to three independent electrodes 622d to 622f on one end side in the width direction by a conductor pattern 624d to 624f formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 621B. Each of the three independent electrodes 622d to 622f is connected to the above-mentioned thyrac 201d to 201f (see FIG. 3). On the other hand, the common electrode 621B is connected to the commercial power supply 400 via the thermostat 631 described above, the zero cross detection circuit 220 of the heater control circuit 200, and the relay circuit 210 (see FIG. 3). As shown in FIG. 4C, the heating elements 623d to 623f and the conductor patterns 624d to 624f are covered with, for example, protective glass 611 having a thickness of 60 to 90 μm.
図4(b)に示すように、基板610の表面にも裏面と同様に、銀パラジウム(Ag/Pd)等を用いて、互いに幅方向の長さが異なる3本の発熱体623a~623cが印刷、焼成されている。そして、これら発熱体623a~623cは、銀(Ag)等で形成される導電体パターン624a~624cにより、幅方向の一端側は3個の独立電極622a~622cにそれぞれ接続され、他端側は1個の共通電極621Aに接続されている。3個の独立電極622a~622cは、それぞれが上述したトライアック201a~201cと接続されている(図3参照)。他方、共通電極621Aは、上述したサーモスタット631、ヒータ制御回路200のゼロクロス検出回路220及びリレー回路210を介して商用電源400に接続されている(図3参照)。なお、これら表面の発熱体623a~623cと導電体パターン624a~624cについても裏面と同様に、図4(c)に示すように、例えば厚さ60~90μmの保護ガラス611で覆われている。
As shown in FIG. 4B, three heating elements 623a to 623c having different lengths in the width direction are formed on the front surface of the substrate 610 by using silver palladium (Ag / Pd) or the like on the front surface as well as the back surface. It is printed and fired. The heating elements 623a to 623c are connected to three independent electrodes 622a to 622c on one end side in the width direction by a conductor pattern 624a to 624c formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 621A. Each of the three independent electrodes 622a to 622c is connected to the above-mentioned thyrac 201a to 201c (see FIG. 3). On the other hand, the common electrode 621A is connected to the commercial power supply 400 via the thermostat 631 described above, the zero cross detection circuit 220 of the heater control circuit 200, and the relay circuit 210 (see FIG. 3). Similarly to the back surface, the heating elements 623a to 623c and the conductor patterns 624a to 624c on the front surface are also covered with protective glass 611 having a thickness of 60 to 90 μm, as shown in FIG. 4 (c).
なお、本実施形態の場合、共通電極621A、621Bは基板610の両面に幅方向で略同じ位置に形成されている。他方、独立電極622a~622cと独立電極622d~622fは両面の幅方向で異なる位置に形成されている。ただし、共通電極621A、621Bの位置関係、独立電極622a~622cと独立電極622d~622fの位置関係はこれに限られない。
[各発熱体の配置について] In the case of the present embodiment, the common electrodes 621A and 621B are formed at substantially the same positions on both sides of the substrate 610 in the width direction. On the other hand, the independent electrodes 622a to 622c and the independent electrodes 622d to 622f are formed at different positions in the width directions of both sides. However, the positional relationship between the common electrodes 621A and 621B and the positional relationship between the independent electrodes 622a to 622c and the independent electrodes 622d to 622f are not limited to this.
[About the arrangement of each heating element]
[各発熱体の配置について] In the case of the present embodiment, the
[About the arrangement of each heating element]
次に、複数の発熱体623a~623fの配置について、図4(a)ないし図4(c)を用いて説明する。本実施形態のヒータ600は、複数の発熱体623a~623fのうちの幅方向の長さが最も長い発熱体623bは、基板610の表面に設けられている。また、表面に設けられた3本の発熱体623a~623cは、幅方向の長さが長い方から順番に、発熱体623b(第1発熱体)、発熱体623a(第2発熱体)、発熱体623c(第3発熱体)となる。この場合に、定着ベルト650の回転方向に関して、幅方向の長さが最も長い発熱体623bが発熱体623aと発熱体623cとの間に配置されている。更に、発熱体623a~623cは、定着ベルトの回転方向の上流から下流(定着ニップ部Nで記録材が搬送される方向の上流から下流、矢印X方向)に、発熱体623c、発熱体623b、発熱体623aの順番で配置されている。
Next, the arrangement of the plurality of heating elements 623a to 623f will be described with reference to FIGS. 4 (a) to 4 (c). In the heater 600 of the present embodiment, the heating element 623b having the longest length in the width direction among the plurality of heating elements 623a to 623f is provided on the surface of the substrate 610. Further, the three heating elements 623a to 623c provided on the surface are, in order from the one having the longest length in the width direction, the heating element 623b (first heating element), the heating element 623a (second heating element), and the heating element. It becomes a body 623c (third heating element). In this case, the heating element 623b having the longest length in the width direction with respect to the rotation direction of the fixing belt 650 is arranged between the heating element 623a and the heating element 623c. Further, the heating elements 623a to 623c have the heating element 623c and the heating element 623b in the direction from upstream to downstream in the rotation direction of the fixing belt (upstream to downstream in the direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction). The heating elements 623a are arranged in this order.
一方、基板610の裏面には、少なくとも3本の発熱体623d~623fが設けられている。本実施形態では、裏面にも3本の発熱体を設けている。即ち、表面に設けられた発熱体の数は、裏面に設けられた発熱体の数と同じである。また、裏面に設けられた3本の発熱体623d~623fは、幅方向の長さが長い方から順番に、発熱体623e(第4発熱体)、発熱体623f(第5発熱体)、発熱体623d(第6発熱体)となる。この場合に、定着ベルト650の回転方向に関して、幅方向の長さが最も長い発熱体623eが発熱体623fと発熱体623dとの間に配置されている。更に、発熱体623d~623fは、定着ベルトの回転方向の上流から下流(定着ニップ部Nで記録材が搬送される方向の上流から下流、矢印X方向)に、発熱体623d、発熱体623e、発熱体623fの順番で配置されている。
On the other hand, at least three heating elements 623d to 623f are provided on the back surface of the substrate 610. In this embodiment, three heating elements are also provided on the back surface. That is, the number of heating elements provided on the front surface is the same as the number of heating elements provided on the back surface. Further, the three heating elements 623d to 623f provided on the back surface are, in order from the one having the longest length in the width direction, the heating element 623e (fourth heating element), the heating element 623f (fifth heating element), and the heating element. It becomes a body 623d (sixth heating element). In this case, the heating element 623e having the longest length in the width direction with respect to the rotation direction of the fixing belt 650 is arranged between the heating element 623f and the heating element 623d. Further, the heating elements 623d to 623f have the heating element 623d and the heating element 623e in the direction from upstream to downstream in the rotation direction of the fixing belt (upstream to downstream in the direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction). The heating elements 623f are arranged in this order.
即ち、本実施形態では、表面も裏面も、最も幅方向の長さが長い発熱体が、それぞれの面で中央に位置するようにし、この発熱体の上流側と下流側の発熱体を比べた場合、下流側の発熱体の方が幅方向の長さが長くなるようにしている。なお、各面の発熱体の定着ベルト650の回転方向の長さは、同じとしている。本実施形態では、全ての発熱体623a~623fの定着ベルト650の回転方向の長さを同じとしている。
That is, in the present embodiment, the heating element having the longest length in the width direction is located at the center of each surface on both the front surface and the back surface, and the heating elements on the upstream side and the downstream side of the heating element are compared. In this case, the length of the heating element on the downstream side is longer in the width direction. The length of the fixing belt 650 of the heating element on each surface in the rotation direction is the same. In the present embodiment, the lengths of the fixing belts 650 of all the heating elements 623a to 623f in the rotation direction are the same.
次に、各発熱体623a~623fの具体例について説明する。基板610の両面に配置されている6本の発熱体623a~623fは、複数の用紙の幅方向の長さに合わせて長さ、抵抗値、電力が異なる。表1に、商用電源100V用の場合における発熱体623a~623fの例を示す。なお、表1の「発熱体長」は、発熱体の幅方向の長さである。
Next, specific examples of each heating element 623a to 623f will be described. The six heating elements 623a to 623f arranged on both sides of the substrate 610 have different lengths, resistance values, and electric powers according to the lengths in the width direction of the plurality of sheets. Table 1 shows examples of heating elements 623a to 623f in the case of a commercial power supply of 100 V. The "heat generating body length" in Table 1 is the length in the width direction of the heating body.
ここで、ヒータ600において、基板610の裏面側の発熱体によって発生した熱は、基板610を介して定着ベルト650に伝達される。そのため、表面に配置された発熱体と比較して、裏面側に配置した発熱体は、定着ベルト650への熱伝達効率が低下する。定着ベルト650への熱伝達効率低下を抑制するには、発熱体を基板610の表面に配置することが望ましい。しかしながら、複数の異なる長さの発熱体を持つ構成において、発熱体の全てを基板610の表面に配置してしまうと、発熱体を多く配置する分、ヒータ600の記録材搬送方向の長さが長くなってしまう。そうすると、定着ニップ部Nを形成するための押圧力を大きくしなければならなくなる。押圧力の増加は、加圧ローラ70を回転駆動するトルクの増大を招き、好ましくない。したがって、基板610の両面にそれぞれ発熱体を配置することで、記録材の搬送方向の長さが短く、且つ、様々なサイズに対応すべく多くの発熱体を有するヒータが得られる。
Here, in the heater 600, the heat generated by the heating element on the back surface side of the substrate 610 is transferred to the fixing belt 650 via the substrate 610. Therefore, as compared with the heating element arranged on the front surface, the heating element arranged on the back surface side has a lower heat transfer efficiency to the fixing belt 650. In order to suppress a decrease in heat transfer efficiency to the fixing belt 650, it is desirable to arrange the heating element on the surface of the substrate 610. However, in a configuration having a plurality of heating elements having different lengths, if all of the heating elements are arranged on the surface of the substrate 610, the length of the heater 600 in the recording material transport direction becomes longer due to the arrangement of many heating elements. It will be long. Then, the pressing force for forming the fixing nip portion N must be increased. An increase in the pressing force causes an increase in the torque for rotationally driving the pressurizing roller 70, which is not preferable. Therefore, by arranging the heating elements on both sides of the substrate 610, a heater having a short length in the transport direction of the recording material and having many heating elements to accommodate various sizes can be obtained.
本実施形態の場合、記録材Sの幅方向長さ(用紙幅)が長ければ、発熱体623a~623fの幅方向長さ(発熱体長)も長く形成される。表1に示した例の場合、発熱体623a~623fの幅方向長さは、対応する記録材Sの幅方向長さよりもそれぞれ21mmほど長く形成されている。これは、定着ニップ部N(図2参照)に搬送される際に、記録材Sが幅方向に多少変位して定着ニップ部Nに突入されることがあり、そうした場合でも記録材Sを適切に加熱できるように、定着ベルト650の加熱領域を確保するためである。
In the case of the present embodiment, if the length in the width direction (paper width) of the recording material S is long, the length in the width direction (heating element length) of the heating elements 623a to 623f is also formed long. In the case of the example shown in Table 1, the width direction lengths of the heating elements 623a to 623f are formed to be about 21 mm longer than the width direction lengths of the corresponding recording materials S, respectively. This is because the recording material S may be slightly displaced in the width direction and plunged into the fixing nip portion N when being conveyed to the fixing nip portion N (see FIG. 2), and even in such a case, the recording material S is appropriate. This is to secure a heating region of the fixing belt 650 so that it can be heated to the above.
また、表1から理解できるように、発熱体623a~623fは、その幅方向長さが長いほど最大電力量が大きくなっている。そして、発熱体623a~623fは供給される電力量により発熱温度が変わることから、最大電力量が大きいほど高温で発熱し得る。したがって、発熱体623a~623fは供給する電力が同じであれば、幅方向長さが長いほど高温で発熱し得る。
Further, as can be understood from Table 1, the maximum electric energy of the heating elements 623a to 623f increases as the length in the width direction increases. Since the heating temperature of the heating elements 623a to 623f changes depending on the amount of electric power supplied, the larger the maximum amount of electric power, the higher the temperature at which the heating elements can generate heat. Therefore, if the electric power supplied to the heating elements 623a to 623f is the same, the longer the length in the width direction, the higher the temperature of the heating elements.
本実施形態のヒータ600では、最大電力量が1番大きい発熱体623bと2番目に大きい発熱体623eとが、基板610の異なる面にそれぞれ設けられている。最大電力量が1番大きい発熱体623bつまりは幅方向長さが最も長い発熱体623bは、基板610の表面に設けられる。後述するが、基板610の表面に設けられる3個の発熱体623a~623cのうち、最大電力量が1番大きい発熱体623bは定着ベルト650の回転方向の中央に設けられている。他方、最大電力量が2番目に大きい発熱体623eつまりは幅方向長さが2番目に長い発熱体623eは、基板610の裏面に設けられる。そして、基板610の裏面に配置される3個の発熱体623d~623fのうち、最大電力量が2番目に大きい発熱体623eは定着ベルト650の回転方向(図中X方向)の中央に設けられている。このように、基板の一の面に設けられている3本以上の発熱体の中で最大電力量が一番大きい(長さが一番長い)発熱体を他の発熱体により挟まれるような位置にすることで、最大電力量が一番大きい発熱体を発熱させたときの基板の熱による歪みを低減することができる。
In the heater 600 of the present embodiment, the heating element 623b having the largest maximum electric energy and the heating element 623e having the second largest amount of electric power are provided on different surfaces of the substrate 610, respectively. The heating element 623b having the largest maximum electric energy, that is, the heating element 623b having the longest length in the width direction is provided on the surface of the substrate 610. As will be described later, among the three heating elements 623a to 623c provided on the surface of the substrate 610, the heating element 623b having the largest maximum electric energy is provided at the center of the fixing belt 650 in the rotation direction. On the other hand, the heating element 623e having the second largest maximum electric energy, that is, the heating element 623e having the second longest length in the width direction is provided on the back surface of the substrate 610. Among the three heating elements 623d to 623f arranged on the back surface of the substrate 610, the heating element 623e having the second largest amount of electric power is provided at the center of the fixing belt 650 in the rotation direction (X direction in the drawing). ing. In this way, the heating element with the largest maximum electric energy (longest length) among the three or more heating elements provided on one surface of the substrate is sandwiched between other heating elements. By setting the position, it is possible to reduce the distortion due to the heat of the substrate when the heating element having the largest maximum electric energy is heated.
こうすることにより、例えばトライアック701bが故障して最大電力量が1番大きい発熱体623bが常時発熱した状態になったとしても、基板610の表裏の温度差を最大で「2258W(1205+1053)」に抑制できる。本実施形態の場合、基板610の表裏の温度差を「3000W」以下に抑制すれば、基板610は変形しないことが発明者らによる実験によって確かめられている。
By doing so, for example, even if the triac 701b fails and the heating element 623b having the largest maximum electric power constantly generates heat, the temperature difference between the front and back of the substrate 610 can be maximized to "2258W (1205 + 1053)". Can be suppressed. In the case of the present embodiment, it has been confirmed by experiments by the inventors that the substrate 610 is not deformed if the temperature difference between the front and back surfaces of the substrate 610 is suppressed to "3000 W" or less.
本実施形態では、基板610の表面に配置される発熱体623a~623cの各最大電力量の合計値と、基板610の裏面に配置される発熱体623d~623fの各最大電力量の合計値とも、基板610が変形しない「3000W」以下に抑えられている。さらに、基板610の表面に配置される発熱体623a~623cの各最大電力量の合計値と、基板610の裏面に配置される発熱体623d~623fの各最大電力量の合計値との差は、できる限り小さい方が好ましい。本実施例では、基板610の表目に配置される発熱体の最大電力量と基板610の裏面に配置される発熱体の最大電力量との差分が最小となる組み合わせとなるように表面と裏面にそれぞれ発熱体を配置した。
In the present embodiment, both the total value of the maximum electric energy of the heating elements 623a to 623c arranged on the front surface of the substrate 610 and the total value of the maximum electric energy of the heating elements 623d to 623f arranged on the back surface of the substrate 610 are both. , The substrate 610 is suppressed to "3000 W" or less, which is not deformed. Further, the difference between the total value of the maximum power amounts of the heating elements 623a to 623c arranged on the front surface of the substrate 610 and the total value of the maximum power amounts of the heating elements 623d to 623f arranged on the back surface of the substrate 610 is , It is preferable that it is as small as possible. In this embodiment, the front surface and the back surface are combined so that the difference between the maximum electric energy of the heating element arranged on the front surface of the substrate 610 and the maximum electric energy of the heating element arranged on the back surface of the substrate 610 is minimized. Heating elements were placed in each.
さらに、本実施形態のヒータ600では、複数の発熱体623a~623fのうち最大電力量が1番大きい発熱体623bと1番小さい発熱体623cとが組み合わされて、基板610の表面に配置されるのが好ましい。言い換えれば、複数の発熱体623a~623fのうち幅方向長さが最も長い発熱体623bと最も短い発熱体623cとが、基板610の同一面に配置される。そして、最も短い発熱体623cは、定着ベルト650の回転方向(図中X方向)の中央に配置された発熱体623bよりも上流側に配置されるのが好ましい。言い換えれば、上流側と下流側とでは下流側に発熱体623cよりも幅方向長さが長い発熱体623aが配置される。
Further, in the heater 600 of the present embodiment, the heating element 623b having the largest maximum electric energy and the heating element 623c having the smallest maximum power among the plurality of heating elements 623a to 623f are combined and arranged on the surface of the substrate 610. Is preferable. In other words, of the plurality of heating elements 623a to 623f, the heating element 623b having the longest length in the width direction and the heating element 623c having the shortest length are arranged on the same surface of the substrate 610. The shortest heating element 623c is preferably arranged on the upstream side of the heating element 623b arranged in the center of the fixing belt 650 in the rotation direction (X direction in the drawing). In other words, on the upstream side and the downstream side, a heating element 623a having a length in the width direction longer than the heating element 623c is arranged on the downstream side.
他方、複数の発熱体623a~623fのうち最大電力量が2番目に大きい発熱体623eと2番目に小さい発熱体623dとが組み合わされて、基板610の裏面に配置されるのが好ましい。言い換えれば、複数の発熱体623a~623fのうち幅方向長さが2番目に長い発熱体623eと2番目に短い発熱体623dとが、基板610の同一面に配置される。そして、2番目に短い発熱体623dは定着ベルト650の回転方向の中央に配置された発熱体623eよりも上流側に配置されるのが好ましい。言い換えれば、上流側と下流側とでは下流側に発熱体623dよりも幅方向長さが長い発熱体623fが配置される。
On the other hand, it is preferable that the heating element 623e having the second largest electric energy and the heating element 623d having the second smallest power among the plurality of heating elements 623a to 623f are combined and arranged on the back surface of the substrate 610. In other words, of the plurality of heating elements 623a to 623f, the heating element 623e having the second longest length in the width direction and the heating element 623d having the second shortest length are arranged on the same surface of the substrate 610. The second shortest heating element 623d is preferably arranged on the upstream side of the heating element 623e arranged at the center of the fixing belt 650 in the rotation direction. In other words, on the upstream side and the downstream side, a heating element 623f having a length in the width direction longer than that of the heating element 623d is arranged on the downstream side.
このような構成とすることで、仮にヒータ制御回路700が故障しても、基板610の表面温度と裏面温度との温度差を、基板610が変形し得る温度以下に抑制できるように、複数の発熱体623a~623fが表面と裏面とに振り分けて設けられる。具体的には、上記した表1に示したように、複数の発熱体623a~623fのうち幅方向長さが最も長い発熱体623bと2番目に長い発熱体623eとが、基板610の異なる面にそれぞれ振り分けられる。このように振り分けることで、仮にヒータ制御回路700が故障して、いずれか一方の面に設けられた複数の発熱体が同時に発熱したとしても、基板610の表裏の温度差を基板610が変形しない温度差以下(例えば3000W以下)に抑制できる。
With such a configuration, even if the heater control circuit 700 fails, the temperature difference between the front surface temperature and the back surface temperature of the substrate 610 can be suppressed to a temperature below the temperature at which the substrate 610 can be deformed. Heating elements 623a to 623f are separately provided on the front surface and the back surface. Specifically, as shown in Table 1 above, of the plurality of heating elements 623a to 623f, the heating element 623b having the longest width direction and the heating element 623e having the second longest length are different surfaces of the substrate 610. It is distributed to each. By distributing in this way, even if the heater control circuit 700 fails and a plurality of heating elements provided on one of the surfaces generate heat at the same time, the substrate 610 does not deform the temperature difference between the front and back surfaces of the substrate 610. It can be suppressed to the temperature difference or less (for example, 3000 W or less).
次に、各発熱体を上述のように基板610のそれぞれの面において配置することが好ましい理由について、図5を用いて説明する。図5は、A4用紙を連続して定着ニップ部Nに通紙した時における定着ニップ部Nの記録材の搬送方向における発熱体の位置と、定着ベルト650の温度を所定温度に維持するために必要な発熱体への投入電力との関係を調べた結果を示す。図5では、発熱体の配置場所による投入電力の違いを示すため、各発熱体の電力は発熱体623bと同等の1205Wとし、発熱体を記録材の搬送方向の上流、中央、下流にそれぞれ配置した場合について示している。
Next, the reason why it is preferable to arrange each heating element on each surface of the substrate 610 as described above will be described with reference to FIG. FIG. 5 shows the position of the heating element in the transport direction of the recording material of the fixing nip portion N when the A4 paper is continuously passed through the fixing nip portion N, and the temperature of the fixing belt 650 is maintained at a predetermined temperature. The result of investigating the relationship with the required power input to the heating element is shown. In FIG. 5, in order to show the difference in the input power depending on the location of the heating element, the power of each heating element is set to 1205 W, which is the same as that of the heating element 623b, and the heating elements are arranged upstream, in the center, and downstream in the transport direction of the recording material. It shows the case of.
図5の横軸は、定着ニップ部Nにおける記録材の搬送方向の発熱体の位置を示し、0mmが定着ニップ部Nの中央、正方向が上流、負方向が下流に相当する。記録材は上流から下流に搬送される。縦軸は、定着ベルト650の温度を所定温度に維持するために必要な各発熱体への投入電力を示す。
The horizontal axis of FIG. 5 indicates the position of the heating element in the fixing nip portion N in the transport direction of the recording material, 0 mm corresponds to the center of the fixing nip portion N, the positive direction corresponds to the upstream, and the negative direction corresponds to the downstream. The recording material is transported from upstream to downstream. The vertical axis shows the power input to each heating element required to maintain the temperature of the fixing belt 650 at a predetermined temperature.
図5に示すように、中央の発熱体(0mm位置)への投入電力は680W、下流の発熱体(横軸負方向の位置)への投入電力は790W、上流の発熱体(横軸正方向の位置)への投入電力は820Wであった。投入電力が小さいほど加熱効率が高いため、加熱効率は中央>下流>上流となる。したがって、定着ニップ部Nの中央に発熱体を配置することで、加熱効率を最も高くできることが分かる。これは、中央から上流及び下流に略均等に定着ニップ部Nを加熱できるためであると考えられる。
As shown in FIG. 5, the input power to the central heating element (0 mm position) is 680 W, the input power to the downstream heating element (position in the negative direction on the horizontal axis) is 790 W, and the power input to the upstream heating element (positive direction on the horizontal axis). The input power to (position) was 820 W. The smaller the input power, the higher the heating efficiency, so the heating efficiency is center> downstream> upstream. Therefore, it can be seen that the heating efficiency can be maximized by arranging the heating element in the center of the fixing nip portion N. It is considered that this is because the fixing nip portion N can be heated substantially evenly from the center to the upstream and downstream.
一方、図2に示すように、記録材Sは定着ニップ部Nに対して下側から侵入し、上側に通過していく(図2の右側から左側に記録材が搬送される)。このため、上流に比べて下流の方が、記録材Sが定着ベルト650と接触している時間が長くなる。したがって、上流に比べて下流に発熱体を配置した方が、加熱効率が高くなる。以上のことから、加熱効率の高い位置に発熱体の電力の大きい、即ち、発熱体の幅方向の長さが長い発熱体を配置することで最も高い加熱効率を得ることができる。これは、基板610の表面でも裏面でも成り立つ。
On the other hand, as shown in FIG. 2, the recording material S invades the fixing nip portion N from the lower side and passes upward (the recording material is conveyed from the right side to the left side in FIG. 2). Therefore, the time during which the recording material S is in contact with the fixing belt 650 is longer in the downstream than in the upstream. Therefore, the heating efficiency is higher when the heating element is arranged downstream than in the upstream. From the above, the highest heating efficiency can be obtained by arranging the heating element having a large electric power of the heating element, that is, having a long length in the width direction of the heating element at a position where the heating efficiency is high. This holds for both the front surface and the back surface of the substrate 610.
本実施形態では、上述したように、基板610の表面でも裏面でも、発熱体の幅方向の長さが、記録材の搬送方向、即ち、定着ベルト650の回転方向に関して、中央>下流>上流を満たすように配置している。このため、基板の両面に複数の発熱体を有する構成で、優れた加熱効率を有するヒータを提供することが可能となる。
以上説明したように、本実施例によると、一番長い発熱体を他の発熱体により挟まれる位置に設けることで、一番長い発熱体への通電により生ずる基板の歪みを低減することができる。さらには、優れた加熱効率を有するヒータを提供することが可能となる。
<第2の実施形態> In the present embodiment, as described above, the length in the width direction of the heating element on both the front surface and the back surface of thesubstrate 610 is center>downstream> upstream with respect to the transport direction of the recording material, that is, the rotation direction of the fixing belt 650. Arranged to meet. Therefore, it is possible to provide a heater having excellent heating efficiency in a configuration having a plurality of heating elements on both sides of the substrate.
As described above, according to the present embodiment, by providing the longest heating element at a position sandwiched between other heating elements, it is possible to reduce the distortion of the substrate caused by energizing the longest heating element. .. Furthermore, it becomes possible to provide a heater having excellent heating efficiency.
<Second embodiment>
以上説明したように、本実施例によると、一番長い発熱体を他の発熱体により挟まれる位置に設けることで、一番長い発熱体への通電により生ずる基板の歪みを低減することができる。さらには、優れた加熱効率を有するヒータを提供することが可能となる。
<第2の実施形態> In the present embodiment, as described above, the length in the width direction of the heating element on both the front surface and the back surface of the
As described above, according to the present embodiment, by providing the longest heating element at a position sandwiched between other heating elements, it is possible to reduce the distortion of the substrate caused by energizing the longest heating element. .. Furthermore, it becomes possible to provide a heater having excellent heating efficiency.
<Second embodiment>
第2の実施形態について、図6を用いて説明する。上述の第1の実施形態では、基板の両面に3本ずつの発熱体を設けた構成について説明した。これに対して本実施形態では、基板710の両面に4本ずつの発熱体を設けている。その他の構成及び作用は、上述の第1の実施形態と同様であるため、同じ構成部分については、図示及び説明を省略又は簡略にし、以下、第1の実施形態と異なる部分を中心に説明する。
The second embodiment will be described with reference to FIG. In the first embodiment described above, a configuration in which three heating elements are provided on both sides of the substrate has been described. On the other hand, in the present embodiment, four heating elements are provided on both sides of the substrate 710. Since other configurations and operations are the same as those in the first embodiment described above, the same components will be omitted or simplified, and the parts different from the first embodiment will be mainly described below. ..
図6(a)は、本実施形態におけるヒータ700の基板710の裏面、図6(b)は表面を表している。図中矢印Xは、定着ニップ部Nにおける定着ベルト650の回転方向、即ち、記録材の搬送方向を示している(図2参照)。
FIG. 6A shows the back surface of the substrate 710 of the heater 700 in this embodiment, and FIG. 6B shows the front surface. The arrow X in the figure indicates the rotation direction of the fixing belt 650 at the fixing nip portion N, that is, the conveying direction of the recording material (see FIG. 2).
加熱部材としてのヒータ700は、基板710と、基板710の両面に設けられ、通電により発熱する複数の発熱体723a~723hとを有し、定着ベルト650(図2)の内周面に当接されて定着ベルト650を加熱する。基板710は、絶縁性及び耐熱性を有し、さらに熱伝導性の高い素材、例えばアルミナや窒化アルミ等のセラミックを用いて形成されている。
The heater 700 as a heating member has a plurality of heating elements 723a to 723h provided on both sides of the substrate 710 and the substrate 710 and generates heat by energization, and abuts on the inner peripheral surface of the fixing belt 650 (FIG. 2). The fixing belt 650 is heated. The substrate 710 is formed by using a material having insulating properties and heat resistance and further having high thermal conductivity, for example, a ceramic such as alumina or aluminum nitride.
複数の発熱体723a~723hは、複数のサイズの記録材に対応すべく、定着ベルト650の回転方向に交差する幅方向の長さが互いに異なる。これら各発熱体723a~723hは、それぞれ幅方向と略平行に設けられている。また、それぞれの面で、記録材の搬送方向に互いに間隔をあけて配置されている。また、ヒータ700が定着ベルト650の内周面と当接する側である基板710の表面(第1面)には、少なくとも3本の発熱体が設けられている。本実施形態では、基板710の表面に4本の発熱体723a~723dが設けられている。一方、基板710の表面と反対側の裏面(第2面)には、少なくとも1本の発熱体が設けられている。本実施形態では、基板710の裏面には、表面と同数の4本の発熱体723e~723hが設けられている。
The plurality of heating elements 723a to 723h have different lengths in the width direction intersecting the rotation direction of the fixing belt 650 in order to correspond to recording materials of a plurality of sizes. Each of these heating elements 723a to 723h is provided substantially parallel to the width direction. Further, on each surface, they are arranged at intervals in the transport direction of the recording material. Further, at least three heating elements are provided on the surface (first surface) of the substrate 710 on the side where the heater 700 comes into contact with the inner peripheral surface of the fixing belt 650. In this embodiment, four heating elements 723a to 723d are provided on the surface of the substrate 710. On the other hand, at least one heating element is provided on the back surface (second surface) opposite to the front surface of the substrate 710. In the present embodiment, the back surface of the substrate 710 is provided with four heating elements 723e to 723h, which are the same number as the front surface.
図6(a)に示すように、基板710の裏面には、銀パラジウム(Ag/Pd)等を用いて、互いに幅方向の長さが異なる4本の発熱体723e~723hが印刷、焼成されている。そして、これら発熱体723e~723hは、銀(Ag)等で形成される導電体パターン724e~724hにより、幅方向の一端側は4個の独立電極722e~722hにそれぞれ接続され、他端側は1個の共通電極721Bに接続されている。これら発熱体723e~723h、導電体パターン724e~724hは、例えば厚さ60~90μmの保護ガラス711で覆われている。
As shown in FIG. 6A, four heating elements 723e to 723h having different lengths in the width direction are printed and fired on the back surface of the substrate 710 using silver palladium (Ag / Pd) or the like. ing. The heating elements 723e to 723h are connected to four independent electrodes 722e to 722h on one end side in the width direction by a conductor pattern 724e to 724h formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 721B. The heating elements 723e to 723h and the conductor patterns 724e to 724h are covered with, for example, protective glass 711 having a thickness of 60 to 90 μm.
図6(b)に示すように、基板710の表面にも裏面と同様に、銀パラジウム(Ag/Pd)等を用いて、互いに幅方向の長さが異なる4本の発熱体723a~723dが印刷、焼成されている。そして、これら発熱体723a~723dは、銀(Ag)等で形成される導電体パターン724a~724dにより、幅方向の一端側は4個の独立電極722a~722dにそれぞれ接続され、他端側は1個の共通電極721Aに接続されている。これら表面の発熱体723a~723dと導電体パターン724a~724dについても裏面と同様に、例えば厚さ60~90μmの保護ガラス711で覆われている。
As shown in FIG. 6B, four heating elements 723a to 723d having different lengths in the width direction are used on the front surface of the substrate 710 as well as on the back surface by using silver palladium (Ag / Pd) or the like. It is printed and fired. The heating elements 723a to 723d are connected to four independent electrodes 722a to 722d on one end side in the width direction by a conductor pattern 724a to 724d formed of silver (Ag) or the like, and the other end side is connected to each other. It is connected to one common electrode 721A. Similar to the back surface, the heating elements 723a to 723d and the conductor patterns 724a to 724d on the front surface are also covered with protective glass 711 having a thickness of 60 to 90 μm, for example.
なお、本実施形態の場合も、共通電極721A、721Bは基板710の両面に幅方向で略同じ位置に形成されている。他方、独立電極722a~722dと独立電極722e~722hは両面の幅方向で異なる位置に形成されている。ただし、共通電極721A、721Bの位置関係、独立電極722a~722dと独立電極722e~722hの位置関係はこれに限られない。また、本実施形態のヒータ700の制御構成は、発熱体の本数に応じて、トライアックおよびトライアック駆動回路の数量が異なるだけで、第1の実施形態の図3と同様の構成となる。
Also in the case of this embodiment, the common electrodes 721A and 721B are formed at substantially the same positions on both sides of the substrate 710 in the width direction. On the other hand, the independent electrodes 722a to 722d and the independent electrodes 722e to 722h are formed at different positions in the width directions of both sides. However, the positional relationship between the common electrodes 721A and 721B and the positional relationship between the independent electrodes 722a to 722d and the independent electrodes 722e to 722h are not limited to this. Further, the control configuration of the heater 700 of the present embodiment has the same configuration as that of FIG. 3 of the first embodiment except that the number of the thyrac and the thyrac drive circuit differs depending on the number of heating elements.
次に、複数の発熱体723a~723hの配置について説明する。本実施形態のヒータ700も、複数の発熱体723a~723hのうちの幅方向の長さが最も長い発熱体723bは、基板710の表面に設けられている。また、表面に設けられた4本の発熱体723a~723dのうちの3本の発熱体723a~723cは、幅方向の長さが長い方から順番に、発熱体723b(第1発熱体)、発熱体723c(第2発熱体)、発熱体723a(第3発熱体)となる。この場合に、定着ベルト650の回転方向に関して、幅方向の長さが最も長い発熱体723bが発熱体723aと発熱体723cとの間に配置されている。なお、表面に設けられた4本の発熱体723a~723dのうち、発熱体723dの幅方向の長さが最も短い。
Next, the arrangement of the plurality of heating elements 723a to 723h will be described. In the heater 700 of the present embodiment, the heating element 723b having the longest length in the width direction among the plurality of heating elements 723a to 723h is provided on the surface of the substrate 710. Further, three heating elements 723a to 723c out of the four heating elements 723a to 723d provided on the surface are the heating elements 723b (first heating element), in order from the one having the longest length in the width direction. It becomes a heating element 723c (second heating element) and a heating element 723a (third heating element). In this case, the heating element 723b having the longest length in the width direction with respect to the rotation direction of the fixing belt 650 is arranged between the heating element 723a and the heating element 723c. Of the four heating elements 723a to 723d provided on the surface, the length of the heating element 723d in the width direction is the shortest.
また、発熱体723a~723dは、定着ベルトの回転方向(定着ニップ部Nで記録材が搬送される方向、矢印X方向)の最上流の発熱体723dと、最下流の発熱体723aを比べた場合、発熱体723aの方が発熱体723dよりも幅方向の長さが長い。また、発熱体723a~723dのうち、幅方向の長さが長い2本の発熱体723b、723cは、これらよりも幅方向の長さが短い発熱体723aと発熱体723dとの間に配置されている。即ち、発熱体の幅方向の長さが長い発熱体を、定着ニップ部N(図2)の矢印X方向の中央側に配置している。更に、2つの発熱体723b、723cは、幅方向の長さが長い発熱体723bの方が下流に配置されている。すなわち、幅方向の長さが一番長い発熱体は、回転方向においてヒータの中央よりも下流側に設けられ、複数の発熱体の間に配置されている。このように、基板の1面に設けられる発熱体の数が偶数本の場合は、幅方向に一番長い発熱体は回転方向において中央より下流側で複数の発熱体の間に設けられる。一方で、基材の1面に設けられる発熱体の数が奇数本の場合は、幅方向に一番長い発熱体は回転方向において中央に設けられる。
Further, for the heating elements 723a to 723d, the most upstream heating element 723d in the rotation direction of the fixing belt (direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction) and the most downstream heating element 723a were compared. In this case, the heating element 723a is longer in the width direction than the heating element 723d. Further, of the heating elements 723a to 723d, the two heating elements 723b and 723c having a long width direction are arranged between the heating element 723a and the heating element 723d having a shorter length in the width direction. ing. That is, the heating element having a long width direction is arranged on the center side of the fixing nip portion N (FIG. 2) in the arrow X direction. Further, as for the two heating elements 723b and 723c, the heating element 723b having a longer length in the width direction is arranged downstream. That is, the heating element having the longest length in the width direction is provided on the downstream side of the center of the heater in the rotation direction, and is arranged between the plurality of heating elements. As described above, when the number of heating elements provided on one surface of the substrate is an even number, the longest heating element in the width direction is provided between the plurality of heating elements on the downstream side from the center in the rotation direction. On the other hand, when the number of heating elements provided on one surface of the base material is an odd number, the longest heating element in the width direction is provided in the center in the rotation direction.
一方、裏面に設けられた4本の発熱体723e~723hのうちの3本の発熱体723f~723hは、幅方向の長さが長い方から順番に、発熱体723g(第4発熱体)、発熱体723f(第5発熱体)、発熱体723h(第6発熱体)となる。この場合に、定着ベルト650の回転方向に関して、幅方向の長さが最も長い発熱体723gが発熱体723fと発熱体723hとの間に配置されている。なお、裏面に設けられた4本の発熱体723e~723hのうち、発熱体723eの幅方向の長さが最も短い。
On the other hand, three heating elements 723f to 723h out of the four heating elements 723e to 723h provided on the back surface are 723g (fourth heating element), in order from the one having the longest length in the width direction. It becomes a heating element 723f (fifth heating element) and a heating element 723h (sixth heating element). In this case, with respect to the rotation direction of the fixing belt 650, the heating element 723g having the longest length in the width direction is arranged between the heating element 723f and the heating element 723h. Of the four heating elements 723e to 723h provided on the back surface, the length of the heating element 723e in the width direction is the shortest.
また、発熱体723e~723hは、定着ベルトの回転方向(定着ニップ部Nで記録材が搬送される方向、矢印X方向)の最上流の発熱体723eと、最下流の発熱体723hを比べた場合、発熱体723hの方が発熱体723eよりも幅方向の長さが長い。また、発熱体723e~723hのうち、幅方向の長さが長い2本の発熱体723f、723gは、これらよりも幅方向の長さが短い発熱体723eと発熱体723hとの間に配置されている。即ち、発熱体の幅方向の長さが長い発熱体を、定着ニップ部N(図2)の矢印X方向の中央側に配置している。更に、2つの発熱体723f、723gは、幅方向の長さが長い発熱体723gの方が下流に配置されている。
Further, as for the heating elements 723e to 723h, the most upstream heating element 723e in the rotation direction of the fixing belt (direction in which the recording material is conveyed by the fixing nip portion N, arrow X direction) and the most downstream heating element 723h are compared. In this case, the heating element 723h is longer in the width direction than the heating element 723e. Further, of the heating elements 723e to 723h, the two heating elements 723f and 723g having a long width direction are arranged between the heating element 723e and the heating element 723h having a shorter length in the width direction. ing. That is, the heating element having a long width direction is arranged on the center side of the fixing nip portion N (FIG. 2) in the arrow X direction. Further, as for the two heating elements 723f and 723g, the heating element 723g having a longer length in the width direction is arranged downstream.
なお、各面の発熱体の定着ベルト650の回転方向の長さは、同じとしている。本実施形態では、全ての発熱体723a~723hの定着ベルト650の回転方向の長さを同じとしている。
The length of the fixing belt 650 of the heating element on each surface in the rotation direction is the same. In the present embodiment, the lengths of the fixing belts 650 of all the heating elements 723a to 723h in the rotation direction are the same.
このような本実施形態の場合、定着ニップ部Nの中央側に幅方向の長さが長い発熱体を配置し、更に、最下流と最上流の発熱体を比べた場合に、幅方向の長さが長い発熱体を下流側に配置している。このため、図5で説明した通り、基板の両面に複数の発熱体を有する構成で、優れた加熱効率を有するヒータを提供することが可能となる。
<他の実施形態> In the case of this embodiment, when a heating element having a long width direction is arranged on the center side of the fixing nip portion N, and further, when the most downstream and the most upstream heating elements are compared, the length in the width direction is long. A heating element with a long length is placed on the downstream side. Therefore, as described with reference to FIG. 5, it is possible to provide a heater having excellent heating efficiency in a configuration having a plurality of heating elements on both sides of the substrate.
<Other embodiments>
<他の実施形態> In the case of this embodiment, when a heating element having a long width direction is arranged on the center side of the fixing nip portion N, and further, when the most downstream and the most upstream heating elements are compared, the length in the width direction is long. A heating element with a long length is placed on the downstream side. Therefore, as described with reference to FIG. 5, it is possible to provide a heater having excellent heating efficiency in a configuration having a plurality of heating elements on both sides of the substrate.
<Other embodiments>
上述の各実施形態では、基板の両面に同数の発熱体を設けた構成について説明したが、両面の発熱体の数は異なっていても良い。本発明は、表面に少なくとも3本の発熱体を、裏面に少なくとも1本の発熱体を有する構成であれば適用可能である。
In each of the above-described embodiments, the configuration in which the same number of heating elements are provided on both sides of the substrate has been described, but the number of heating elements on both sides may be different. The present invention is applicable as long as it has at least three heating elements on the front surface and at least one heating element on the back surface.
本発明によれば、一番長い発熱体への通電により生ずる基板の歪みを低減することができる電子写真画像形成装置など用の定着ベルトユニット及び定着装置が提供される。
According to the present invention, there is provided a fixing belt unit and a fixing device for an electrophotographic image forming apparatus or the like that can reduce the distortion of the substrate caused by energizing the longest heating element.
本発明は上記実施の形態に制限されるものではなく、本発明の精神及び範囲から離脱することなく、様々な変更及び変形が可能である。従って、本発明の範囲を公にするために以下の請求項を添付する。
The present invention is not limited to the above embodiments, and various modifications and modifications can be made without departing from the spirit and scope of the present invention. Therefore, the following claims are attached to make the scope of the present invention public.
本願は、2019年06月28日提出の日本国特許出願特願2019−121149および2019年06月28日提出の日本国特許出願特願2019−121155を基礎として優先権を主張するものであり、その記載内容の全てをここに援用する。
This application claims priority on the basis of Japanese Patent Application Patent Application No. 2019-121149 submitted on June 28, 2019 and Japanese Patent Application Application No. 2019-12155 submitted on June 28, 2019. All of the contents are incorporated here.
Claims (9)
- 記録材上のトナー像を記録材に定着するための回転可能な定着ベルトと、
基板と、前記基板の両面に設けられ、通電により発熱する複数の発熱体とを有し、前記定着ベルトの内周面に当接されて前記定着ベルトを加熱する加熱部材と、を備え、
前記複数の発熱体は、前記定着ベルトの回転方向に交差する幅方向の長さが互いに異なり、
前記加熱部材が前記定着ベルトの内周面と当接する側である前記基板の第1面には、少なくとも3本の前記発熱体が設けられ、前記基板の前記第1面と反対側の第2面には複数の発熱体が設けられ、
前記回転方向において、前記第1面に設けられた前記発熱体の中で幅方向の長さが一番長い発熱体は他の発熱体の間に配置されている定着ベルトユニット。 A rotatable fixing belt for fixing the toner image on the recording material to the recording material,
It is provided with a substrate and a plurality of heating elements provided on both sides of the substrate and generating heat by energization, and a heating member that comes into contact with the inner peripheral surface of the fixing belt to heat the fixing belt.
The plurality of heating elements have different lengths in the width direction intersecting the rotation direction of the fixing belt.
At least three heating elements are provided on the first surface of the substrate on the side where the heating member comes into contact with the inner peripheral surface of the fixing belt, and the second surface of the substrate is opposite to the first surface. Multiple heating elements are provided on the surface,
Among the heating elements provided on the first surface in the rotation direction, the heating element having the longest length in the width direction is a fixing belt unit arranged between other heating elements. - 前記第1面に3本の発熱体が設けられ、前記幅方向の長さが長い順に第1発熱体、前第2発熱体、第3発熱体としたとき、前記定着ベルトの回転方向において、前記第3発熱体は前記第1発熱体の上流側に設けれ、前記第2発熱体は前記第1発熱体の下流側に設けられる請求項1に記載の定着ベルトユニット。 When three heating elements are provided on the first surface and the first heating element, the front second heating element, and the third heating element are used in descending order of length in the width direction, in the rotation direction of the fixing belt, The fixing belt unit according to claim 1, wherein the third heating element is provided on the upstream side of the first heating element, and the second heating element is provided on the downstream side of the first heating element.
- 前記第1面に奇数本の発熱体が設けられ、幅方向の長さが一番長い発熱体は前記回転方向において前記加熱部材の中央に設けられている請求項1または請求項2に記載の定着ベルトユニット。 The heating element according to claim 1 or 2, wherein an odd number of heating elements are provided on the first surface, and the heating element having the longest length in the width direction is provided at the center of the heating member in the rotation direction. Fixing belt unit.
- 前記基板の第2面に、3本の前記発熱体が設けられており、
前記第2面に設けられた発熱体において、前記幅方向の長さが長い方から順番に第4発熱体、第5発熱体、第6発熱体とした場合に、前記回転方向に関して、前記第6発熱体は前記第4発熱体の上流側に設けれ、前記第5発熱体は前記第4発熱体の下流側に設けられる請求項1に記載の定着ベルトユニット。 Three of the heating elements are provided on the second surface of the substrate.
In the heating elements provided on the second surface, when the fourth heating element, the fifth heating element, and the sixth heating element are used in order from the one having the longest length in the width direction, the first heating element is described in the rotation direction. The fixing belt unit according to claim 1, wherein the 6 heating element is provided on the upstream side of the 4th heating element, and the 5th heating element is provided on the downstream side of the 4th heating element. - 前記第1面に偶数本の発熱値が設けられ、幅方向の長さが一番長い発熱体は前記回転方向において前記加熱部材の中央よりも下流側に設けられている請求項1に記載の定着ベルトユニット。 The heating element according to claim 1, wherein an even number of heat generating values are provided on the first surface, and the heating element having the longest length in the width direction is provided on the downstream side of the center of the heating member in the rotation direction. Fixing belt unit.
- 前記第1面に設けられた前記発熱体の数は、前記第2面に設けられた前記発熱体の数と同じである請求項1ないし5の何れか1項に記載の定着ベルトユニット。 The fixing belt unit according to any one of claims 1 to 5, wherein the number of the heating elements provided on the first surface is the same as the number of the heating elements provided on the second surface.
- 前記第1面及び前記第2面に設けられた複数の発熱体のなかで前記幅方向の長さが一番長い発熱体は前記第1面に設けられている請求項1ないし6の何れか1項に記載の定着ベルトユニット。 Among the plurality of heating elements provided on the first surface and the second surface, the heating element having the longest length in the width direction is any one of claims 1 to 6 provided on the first surface. The fixing belt unit according to item 1.
- 前記第1面に設けられた発熱体の最大電力値の合計及び前記第2面に設けられた発熱体の最大電力値の合計はそれぞれ3000W以下である請求項1ないし7の何れか1項に記載の定着ベルトユニット。 The total of the maximum power values of the heating elements provided on the first surface and the total maximum power values of the heating elements provided on the second surface are 3000 W or less, respectively, according to any one of claims 1 to 7. The described fixing belt unit.
- 前記第1面に設けられる発熱体の最大電力値の合計と前記第2面に設けられる発熱体の最大電力値の合計との差分が最小となるようにそれぞれの面に発熱体が設けられている請求項1ないし8の何れか1項に記載の定着ベルトユニット。 Heating elements are provided on each surface so that the difference between the total maximum power value of the heating elements provided on the first surface and the total maximum power value of the heating elements provided on the second surface is minimized. The fixing belt unit according to any one of claims 1 to 8.
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