WO2020262194A1 - Tube joining device - Google Patents

Tube joining device Download PDF

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Publication number
WO2020262194A1
WO2020262194A1 PCT/JP2020/023987 JP2020023987W WO2020262194A1 WO 2020262194 A1 WO2020262194 A1 WO 2020262194A1 JP 2020023987 W JP2020023987 W JP 2020023987W WO 2020262194 A1 WO2020262194 A1 WO 2020262194A1
Authority
WO
WIPO (PCT)
Prior art keywords
tube
wafer
joining device
unit
tubes
Prior art date
Application number
PCT/JP2020/023987
Other languages
French (fr)
Japanese (ja)
Inventor
恵輔 金丸
中西 勝
Original Assignee
テルモ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by テルモ株式会社 filed Critical テルモ株式会社
Priority to JP2021526880A priority Critical patent/JPWO2020262194A1/ja
Publication of WO2020262194A1 publication Critical patent/WO2020262194A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2046Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" using a welding mirror which also cuts the parts to be joined, e.g. for sterile welding
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M1/00Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
    • A61M1/14Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
    • A61M1/28Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M39/14Tube connectors; Tube couplings for connecting tubes having sealed ends
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M39/16Tube connectors; Tube couplings having provision for disinfection or sterilisation
    • A61M39/18Methods or apparatus for making the connection under sterile conditions, i.e. sterile docking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2007Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror
    • B29C65/203Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror being several single mirrors, e.g. not mounted on the same tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2053Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
    • B29C65/2061Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
    • B29C65/2069Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined
    • B29C65/2076Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined perpendicularly to the plane comprising the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/001Joining in special atmospheres
    • B29C66/0012Joining in special atmospheres characterised by the type of environment
    • B29C66/0018Joining in special atmospheres characterised by the type of environment being sterile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7373Joining soiled or oxidised materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8167Quick change joining tools or surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/857Medical tube welding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/861Hand-held tools
    • B29C66/8618Hand-held tools being battery operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices
    • B29C66/874Safety measures or devices
    • B29C66/8746Detecting the absence of the articles to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/94Measuring or controlling the joining process by measuring or controlling the time
    • B29C66/944Measuring or controlling the joining process by measuring or controlling the time by controlling or regulating the time
    • B29C66/9441Measuring or controlling the joining process by measuring or controlling the time by controlling or regulating the time the time being controlled or regulated as a function of another parameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M39/14Tube connectors; Tube couplings for connecting tubes having sealed ends
    • A61M39/146Tube connectors; Tube couplings for connecting tubes having sealed ends by cutting and welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws

Definitions

  • the present invention relates to a tube joining device.
  • a predetermined dialysate is put into the body using a tube (catheter) embedded in the patient's abdominal cavity, and then water and waste products transferred into the dialysate via the peritoneum are taken out of the body. It is a method of excluding.
  • Patent Document 1 discloses a technique in which the ends of two tubes are fused by a cutting member such as a heated plate-shaped wafer, and the fused ends of the two tubes are replaced and joined.
  • the tube joining device described in Patent Document 1 includes a housing, a wafer cassette storage unit provided in the housing and a storage space capable of storing a plurality of wafers, and the presence or absence of wafers in the wafer cassette storage unit. It has a detection unit for detecting.
  • the detection unit includes a light emitting unit that irradiates light into the wafer cassette housing unit, and a light receiving unit that can receive light reflected by the wafer existing in the wafer cassette housing unit.
  • the detection unit detects whether or not the wafer exists in the wafer cassette accommodating unit depending on whether or not the light receiving unit receives the light reflected by the wafer.
  • the detection unit when the detection unit is configured as described above, the detection unit is provided so that the light emitted by the light emitting unit is reflected by the wafer in the wafer cassette accommodating unit and the light receiving unit can receive the light reflected by the wafer.
  • the detection unit When assembling, it is necessary to adjust the optical positional relationship between the detection unit and the wafer housed in the wafer cassette housing unit. Therefore, there is a demand for easier assembly of a detection unit that detects a cutting member such as a wafer.
  • an object of the present invention is to provide a tube joining device capable of more easily assembling a detection unit for detecting a cut member.
  • a tube joining device that replaces and joins the blown ends of the second tube, and includes a housing and a housing portion provided in the housing and having a storage space for accommodating a plurality of the cutting members. , The moving member located in the first position when the cutting member is not arranged in the accommodation space, and pushed by the cutting member and located in the second position when the cutting member is arranged in the accommodation space. And a detection unit that detects whether or not the cutting member exists in the accommodation space based on the position of the moving member.
  • the detection unit detects whether or not the cutting member exists in the accommodation space based on the position of the moving member. Since it is not necessary to adjust the optical positional relationship between the cutting member and the detecting portion, according to the tube joining device according to the present invention, the detecting portion for detecting the cutting member can be more easily assembled.
  • FIG. 5 is a cross-sectional view taken along the line 10-10 of FIG. 5 showing a tube joining device with a lid open.
  • FIG. 5 is a cross-sectional view taken along the line 10-10 of FIG. 5, showing a tube joining device in a state where the lid is closed.
  • FIG. 16 is a diagram for explaining the tubes T1 and T2 joined by the tube joining device 1.
  • 17 to 23 are views for explaining a usage example of the tube joining device 1.
  • the tube T1 corresponds to the first tube
  • the tube T2 corresponds to the second tube.
  • the front-rear direction in the tube joining device 1 will be referred to as a front-rear direction X
  • a left-right direction will be referred to as a left-right direction Y
  • a height direction will be referred to as a height direction Z.
  • the tube joining device 1 in the present embodiment includes the end of the tube T1 on the peritoneal dialysate bag T11 side and the end of the tube T2 on the peritoneal catheter T26 side of the patient (user M) who performs peritoneal dialysis. It is configured as a medical device that fuses and joins parts.
  • the tube joining device 1 is used in combination with a wafer cassette WC having a plurality of wafer WFs (corresponding to "cutting members") used for fusing.
  • the tubes T1 and T2 are fused by the heated wafer WF in a state where the juxtaposed tubes T1 and T2 are pressed against each other and crushed. ..
  • FIGS. 21 and 22 After that, as shown in FIGS. 21 and 22, the positions of one side of the fused tube T1 and one side of the tube T2 are exchanged, and the tubes T1 and T2 are pressed and joined. Details will be described later.
  • the tube joining device 1 is outlined with reference to FIG. 1, a housing 10 for accommodating each part of the tube joining device 1, crushing the tubes T1 and T2 at the time of fusing, and one side of the tube T1 after fusing and the tube. It has a clamp portion 20 that replaces one side of the T2, and an interlock 30 that locks the clamp portion 20 in a state where the tubes T1 and T2 are sandwiched at the time of fusing and joining.
  • the tube joining device 1 has an accommodating portion 40 for accommodating the wafer cassette WC inserted in the housing 10 and a feeding portion 50 for heating the wafer WF and sending it to a fusing position.
  • the tube joining device 1 supplies electric power to the operation unit 60 capable of receiving an instruction to switch the power ON / OFF, the notification unit 70 for notifying the user of necessary information, and each unit. It has a power supply unit 80 that can be supplied, and a control unit 90 that comprehensively controls the operation of each unit.
  • the side where the positions are switched after the fusing is defined as the "replacement side Y1" with the fusing position Y0 of the tubes T1 and T2 as the boundary.
  • the opposite side is referred to as "fixed side Y2". The details will be described below.
  • the housing 10 includes an upper portion 11 which is an upper side surface of a substantially hexahedron, and a lower portion 12 which is arranged below the upper portion 11 and constitutes a side surface other than the upper side surface of the substantially hexahedron. It is composed of a combination of cases.
  • the upper portion 11 is formed so as to incline from the rear to the front as shown in FIG.
  • the upper portion 11 is provided with a hole 11r in which the clamp portion 20 can be arranged.
  • an opening 11c for inserting the wafer cassette WC and a hole 11d for exposing the take-out switch 41c provided in the accommodating portion 40 described later are provided on the side surface of the lower portion 12, as shown in FIGS. 1 and 14A. It is provided.
  • the take-out switch 41c is a switch for taking out the wafer cassette WC inserted in the housing 10. If the user M pushes the take-out switch 41c with his / her finger while the wafer cassette WC is inserted through the opening 11c, the wafer cassette WC can be taken out of the housing 10 through the opening 11c.
  • the housing 10 has a built-in temperature sensor 11e capable of measuring the ambient temperature around the housing 10.
  • the heating time for the wafer WF to heat the tubes T1 and T2 can be adjusted according to the environmental temperature measured by the temperature sensor 11e.
  • the clamp portion 20 holds the tubes T1 and T2 side by side, presses the tubes T1 and T2 against each other at the time of fusing, and after the fusing, the positions of one side of the tube T1 and one side of the tube T2 are exchanged, and one of the tubes T1 and T2. Is pressed against the other in the left-right direction Y.
  • the clamp portion 20 includes a pedestal 21 protruding from the upper portion 11 and a lid portion 22 configured to be openable and closable by relatively approaching and separating from the pedestal 21. ..
  • the clamp portion 20 is installed on the pedestal 21, and includes a holding portion 23 for holding the tubes T1 and T2, and a tube detecting portion 24 capable of detecting whether or not the tubes T1 and T2 are set.
  • the clamp portion 20 opens and closes the tube pressing portion 25 and the lid portion 22 that push the tubes T1 and T2 against each other to crush the lid portion 22 as the lid portion 22 approaches the pedestal 21 relatively.
  • An open / close detection unit 26 for detecting is provided.
  • the pedestal 21 includes a first pedestal 211 provided on the fixed side Y2 of the tubes T1 and T2, and a second pedestal 212 provided on the replacement side Y1 of the tubes T1 and T2. ..
  • a gap 21a is provided between the first pedestal 211 and the second pedestal 212 along the extending direction of the tubes T1 and T2. The gap 21a is provided for the wafer WF to pass through when the wafer WF before use moves to the fusing position, when the used wafer WF is sent out to the outside of the housing 10, and the like.
  • each of the first pedestal 211 and the second pedestal 212 is provided with an engaged portion 213 that can be engaged with the engaging claw 225 of the lid portion 22, which will be described later.
  • the lid portion 22 includes a first clamp arm 221 rotatably provided with respect to the first pedestal 211 and a second clamp arm 222 rotatably provided with respect to the second pedestal 212.
  • the lid portion 22 is rotatably provided with respect to the cover 223 covering the first clamp arm 221 and the second clamp arm 222, the first clamp arm 221 and the second clamp arm 222, and can be gripped by the user M. It is provided with a grip portion 224.
  • the cover 223 integrally covers the first clamp arm 221 and the second clamp arm 222. Therefore, as shown in FIG. 2, when the lid portion 22 is closed, the cover 223 covers the first pedestal 211, the second pedestal 212, and the region where fusing-joining is performed between them.
  • the grip portion 224 includes an engaging claw 225 that can be engaged with the engaged portion 213 of the pedestal 21. Therefore, as shown in FIGS. 10 and 11, after closing the first clamp arm 221 and the second clamp arm 222 and the cover 223, the grip portion 224 is rotated with respect to the first clamp arm 221 and the second clamp arm 222. Then, the engaging claw 225 engages with the engaged portion 213. As a result, the state in which the clamp portion 20 sandwiches the tubes T1 and T2 can be preferably maintained.
  • the holding portion 23 movably holds the first holding portion 231 that fixedly holds the fixed side Y2 of each tube T1 and T2, and the replacement side Y1 of each tube T1 and T2. 2 Holding unit 232 and.
  • the holding unit 23 changes the release unit 233 from the holding state in which the second holding unit 232 can hold the tubes T1 and T2 to the released state in which the holding is released, and the second holding unit 232 from the released state to the holding state. It includes a switchable restoration unit 234.
  • the first holding portion 231 is fixed to the upper surface of the first pedestal 211. As shown in FIG. 6, the first holding portion 231 includes a concave groove portion 231a into which the tube T1 can be fitted (held), and a concave groove portion 231b into which the tube T2 can be fitted.
  • the groove portions 231a and 231b are provided so as to be arranged in a direction (oblique direction) inclined by an angle ⁇ with respect to the mounting surface FS of the housing 10. Therefore, the tubes T1 and T2 are held by the first holding portion 231 in a state of being inclined and arranged with respect to the mounting surface FS in the holding portion 23.
  • the groove portion 231a arranged on the inner side of the direction D1 in which the tubes T1 and T2 are arranged is arranged at a position higher than the groove portion 231b in the height direction Z of the housing 10.
  • the second holding portion 232 is rotatably attached to the side surface of the second pedestal 212 with the rotation shaft 232c substantially parallel to the left-right direction Y as the center of rotation.
  • the second holding portion 232 includes groove portions 232a and 232b arranged at the same height and inclination as the first holding portion 231 in a state where the lid portion 22 is opened.
  • the groove portions 232a and 232b are configured to hold the tubes T1 and T2 together with the groove portions 231a and 231b in a state where the lid portion 22 is opened. That is, in the holding state, the second holding portion 232 is arranged at a position (holding position) where the tubes T1 and T2 are arranged in the grooves 232a and 232b of the second holding portion 232 in the state where the lid portion 22 is opened. It means the state of being done.
  • the second holding portion 232 is displaced downward in the height direction Z with the rotation shaft 232c as the rotation center in a state where the lid portion 22 is closed, and the groove portions 232a and 232b are separated from the tubes T1 and T2.
  • the second holding portion 232 is arranged at a position (release position) where the tubes T1 and T2 are not arranged in the grooves 232a and 232b of the second holding portion 232 when the lid portion 22 is closed. It means the state of being done.
  • the release portion 233 is composed of protrusions protruding from the second holding portion 232 toward the second clamp arm 222 when the lid portion 22 is open.
  • the release portion 233 comes into contact with the second clamp arm 222 of the lid portion 22 as the lid portion 22 approaches the housing 10 relatively.
  • the release portion 233 retracts the second holding portion 232 from the holding position to the release position as the lid portion 22 approaches the housing 10 relatively.
  • the restoring portion 234 is provided by a cam capable of pushing up the second holding portion 232 in conjunction with the operation in which the second clamp arm 222 of the lid portion 22 is relatively separated from the housing 10. It is configured.
  • the restoration unit 234 is configured so as to be in contact with the second holding unit 232.
  • the restoration unit 234 has a substantially fan-shaped outer shape when viewed from the side surface of the housing 10.
  • the restoration portion 234 is fixed in the vicinity of the rotating portion of the second clamp arm 222. Therefore, the restoration unit 234 rotates in conjunction with the rotation of the second clamp arm 222.
  • the second holding unit 232 is configured to be movable between the holding position and the releasing position by the releasing unit 233 and the restoring unit 234.
  • the tube detection unit 24 is provided in the groove portions 231a and 231b, and the elastic member 244 is configured to allow the groove portions 231a and 231b to protrude and sink from the bottom, and the pin 241 and the pin 241.
  • a magnet 242 and a Hall element 243 provided at the base of the magnet 242 are provided.
  • the pin 241 is repositioned from a protruding position (see FIG. 8) to a depressed position (see FIG. 9) by fitting the tubes T1 and T2 into the grooves 231a and 231b.
  • the magnet 242 moves in accordance with the protrusion or depression of the pin 241 from the groove 231a and 231b.
  • the Hall element 243 is arranged adjacent to the magnet 242.
  • the tube detection unit 24 detects whether or not the tubes T1 and T2 are arranged in the grooves 231a and 231b by changing the magnitude of the magnetic force of the magnet 242 detected by the Hall element 243 according to the position of the pin 241. ..
  • the specific configuration is not limited to the above as long as it can be detected that the tubes T1 and T2 are arranged in the grooves 231a and 231b.
  • the tube pressing portion 25 includes a fixed side pressing portion 25a and a movable side pressing portion 25b as shown in FIG.
  • the fixed-side pressing portion 25a brings the tubes T1 and T2 close to the direction D1 in which the tubes T1 and T2 are lined up on the fixed-side Y2 of the tubes T1 and T2, and presses the tubes T1 and T2 in contact with each other. Is given.
  • the fixed-side pressing portion 25a includes a lid-side pressing portion 251 provided on the first clamp arm 221 and a housing-side pressing portion 252 provided on the first pedestal 211.
  • the movable side pressing portion 25b brings the tubes T1 and T2 close to each other in the direction D1 in which the tubes T1 and T2 are lined up on the replacement side Y1 of the tubes T1 and T2 in the same manner as the fixed side pressing portion 25a.
  • a pressing force is applied to the tubes T1 and T2.
  • the movable side pressing portion 25b includes a lid side pressing portion 253 provided on the second clamp arm 222 and a housing side pressing portion 254 provided on the second pedestal 212.
  • the movable side pressing portion 25b is fixed to the end portion of the replacement side Y1 of the blown tubes T1 and T2 by a rotary drive portion (not shown) composed of a motor, a gear, or the like. Replace with respect to Y2. Further, as shown in FIG. 22, the movable side pressing portion 25b fixes the tubes T1 and T2 of the replacement side Y1 whose ends are exchanged with respect to the fixed side Y2 in the left-right direction Y by the straight drive unit (not shown). Press against the tubes T1 and T2 on the side Y2.
  • the straight-ahead drive unit includes a rotatably configured cam (not shown) and a contact member (not shown) capable of contacting the cam in the left-right direction Y.
  • the contact position of the cam with the contact member in the left-right direction Y differs depending on the rotation of the cam, so that the ends of the movable side tubes T1 and T2 are fixed to the fixed side tubes T1 and T2. Press against the edge.
  • the open / close detection unit 26 detects that the lid portion 22 is closed with respect to the pedestal 21.
  • the specific configuration of the open / close detection unit 26 is not particularly limited as long as it can detect that the lid portion 22 is closed to the pedestal 21 and start joining the tubes T1 and T2.
  • the open / close detection unit 26 is provided with a sensor such as a limit switch adjacent to the engaged portion 213 as shown in FIG. In the open / close detection unit 26, when the engaging claw 225 engages with the engaged portion 213, the tip of the engaging claw 225 comes into contact with the sensor and pushes the sensor, whereby the lid portion 22 is closed. It has been detected.
  • the interlock 30 has a function of locking the clamp portion 20 in a state of sandwiching the tubes T1 and T2 at the time of fusing and joining.
  • the interlock 30 is composed of an electromagnetically driven solenoid rod 31 as shown in FIG. 11 in this embodiment.
  • the accommodating portion 40 is provided in the housing 10. As shown in FIG. 14A, the accommodating portion 40 is formed with an accommodating space 40a capable of accommodating a wafer cassette WC including a plurality of wafer WFs.
  • the accommodating portion 40 is mounted on the first member 41 on which the mounting surface 41a on which the wafer cassette WC can be mounted is formed and on the first member 41, as shown in FIGS. 12, 13, and 14A. It has a second member 42 that covers the placed wafer cassette WC and forms a storage space 40a together with a mounting surface 41a.
  • the insertion direction D2 the direction in which the wafer WF (wafer cassette WC) is inserted into the accommodating portion 40 is referred to as the insertion direction D2
  • the back side of the insertion direction D2 is simply referred to as the back side
  • the opposite side is simply referred to as the front side.
  • the first member 41 rises from the mounting surface 41a and the end on the back side of the mounting surface 41a toward the side opposite to the side on which the second member 42 is provided. And have.
  • a guide member (not shown) that guides the movement of the wafer WF when the wafer WF is sent out to melt the tubes T1 and T2 is attached to the side surface 41e.
  • the second member 42 is connected to both ends of the upper surface 42a facing the mounting surface 41a and the upper surface 42a in the direction intersecting the insertion direction D2 of the wafer WF (left-right direction Y), and is directed from the upper surface 42a toward the mounting surface 41a. It has a pair of side surfaces 42b and 42c that stand up.
  • the first member 41 includes a take-out mechanism 41b capable of taking out the wafer cassette WC from the accommodation space 40a to the outside of the housing 10, and a take-out switch for driving the take-out mechanism 41b by the operation of the user M. 41c and are attached.
  • the take-out mechanism 41b can be configured by, for example, a link mechanism that applies a force in the direction opposite to the insertion direction D2 to the wafer cassette WC in the accommodation space 40a by pressing the take-out switch 41c with the finger of the user M.
  • the extraction mechanism 41b is shown in a simplified manner.
  • the first member 41 is located at the first position P1 (see FIG. 14B) when the wafer WF is not arranged in the accommodation space 40a, and is pushed by the wafer WF when the wafer WF is arranged in the accommodation space 40a.
  • a moving member 110 located at the second position P2 (see FIG. 14A) is attached. Further, between the first member 41 and the moving member 110, an urging member 120 that applies an urging force F to the moving member 110 in the direction from the second position P2 to the first position P1 is provided. Further, the first member 41 is attached with a wafer detection unit 130 (corresponding to the detection unit) that detects whether or not the wafer WF exists in the accommodating unit 40 based on the position of the moving member 110.
  • the moving member 110 includes a main body 111 that can move to the first position P1 and the second position P2, a support 112 that movably supports the main body 111 with respect to the accommodating portion 40, and a main body. It has an abutting portion 113 which is attached to the 111 and can abut the wafer WF in the accommodation space 40a.
  • the main body portion 111 has a shape extending from the back side of the accommodation space 40a toward the space below the mounting surface 41a.
  • the support portion 112 is arranged in an intermediate portion of the main body portion 111.
  • the main body 111 is configured to be rotatable (swingable) with the support 112 as a rotation axis.
  • a through hole is formed in the side surface 41e of the first member 41 so as to allow the movement of the main body 111.
  • a groove 41d into which the support 112 can be inserted is formed on the back side of the mounting surface 41a.
  • the moving member 110 can be easily assembled to the accommodating portion 40 by inserting the supporting portion 112 into the groove portion 41d. Further, the moving member 110 is arranged on the back side of the accommodating portion 40. Therefore, it is possible to prevent the moving member 110 from unintentionally moving due to the user M's fingers or the like touching the moving member 110.
  • the contact portion 113 is attached to the end portion 111a of the main body portion 111 on the accommodation space 40a side, as shown in FIGS. 13 and 14A.
  • FIG. 14A when the wafer WF is present in the accommodation space 40a, the contact portion 113 is pushed toward the back side in the insertion direction D2 by the lower portion of the wafer WF arranged on the innermost side.
  • the main body 111 rotates, and the lower end 111b of the mounting surface 41a of the main body 111 moves from the first position P1 to the second position P2 above the first position P1.
  • the urging member 120 is not particularly limited as long as the urging force F in the direction from the second position P2 to the first position P1 is applied to the moving member 110, but can be configured by, for example, a spring or the like.
  • the urging member 120 applies an urging force F in a direction of pushing down from above to the main body 111 between the support 112 and the lower end 111b of the main body 111. Therefore, when the wafer WF does not exist in the accommodation space 40a, the urging member 120 pushes down the lower end 111b of the main body 111 from the upper side to the lower side, and moves from the second position P2 to the first position P1. .. As a result, the main body portion 111 rotates, and the contact portion 113 moves from the back side to the front side of the accommodation space 40a.
  • the contact portion 113 is configured to be rotatable along with the feeding of the wafer WF when the wafer WF is fed out for the fusing of the tubes T1 and T2 and the tubes T1 and T2. Specifically, as shown in FIG. 14A, the wafer WF is sent out in the direction intersecting the insertion direction D2 (front-back direction X), and moves to the fusing preparation position (position shown by the broken line in FIG. 20) described later. The contact portion 113 is in contact with the wafer WF to be fed, and rotates as the wafer WF is fed. Therefore, when the wafer WF is sent out for fusing the tubes T1 and T2, it is possible to prevent the wafer WF from being damaged by the moving member 110 that comes into contact with the wafer WF.
  • the wafer detection unit 130 is configured by a photo sensor. As shown in FIG. 13, the wafer detection unit 130 has a light emitting unit 131 and a light receiving unit 132 facing each other.
  • the moving member 110 (end 111b of the main body 111) is arranged on the path of light from the light emitting unit 131 to the light receiving unit 132 in the state of being located at the first position P1 (see FIG. 14B), and is arranged from the light emitting unit 131. The light directed to the light receiving unit 132 is blocked. In the state where the moving member 110 (end 111b of the main body 111) is located at the second position P2 (see FIG.
  • the moving member 110 is retracted from the light path from the light emitting unit 131 to the light receiving unit 132 and receives light from the light emitting unit 131. Allows light to direct to section 132. In this way, the wafer detection unit 130 detects whether the moving member 110 is located at the first position P1 or the second position P2 depending on the presence or absence of light reception at the light receiving unit 132.
  • the moving member 110 In the state where the moving member 110 is located at the first position P1, the moving member 110 is retracted from the light path from the light emitting unit 131 to the light receiving unit 132, and allows the light to travel from the light emitting unit 131 to the light receiving unit 132.
  • the light In the state of being located at the two positions P2, the light may be arranged on the path of light from the light emitting unit 131 to the light receiving unit 132, and may be configured to block the light from the light emitting unit 131 to the light receiving unit 132.
  • the wafer detection unit 130 is arranged inside the housing 10 and outside the accommodation space 40a.
  • the feeding unit 50 is located at the location shown in FIG. 3, and feeds the wafer WF to the fusing position, heats the wafer WF at the time of fusing, cools the used wafer WF, and disposes the used wafer WF into the housing 10. Send out to the outside of.
  • the feeding unit 50 is configured so that the wafer WF can be fed from the wafer cassette WC in the housing unit 40 to the fusing position.
  • the feeding unit 50 includes a driving unit capable of feeding the used wafer WF to the outside of the housing 10 through the gap 21a between the first pedestal 211 and the second pedestal 121.
  • the feed unit 50 is provided inside the wafer WF and can cool a heating wire capable of heating the wafer WF, a terminal capable of supplying electric power necessary for heating the wafer WF at the time of fusing, and a used wafer WF. It is equipped with a fan (not shown).
  • the operation unit 60 receives an instruction from the user M to the tube joining device 1. As shown in FIG. 2, the operation unit 60 includes a switch for switching ON / OFF of the power supply of the tube joining device 1. The operation unit 60 is provided on the rear end side of the upper portion 11 of the housing 10 as shown in FIG. 2 in the present embodiment, but the specific position is not limited to this.
  • the notification unit 70 notifies the user M of necessary information. As shown in FIGS. 1 and 3, the notification unit 70 includes a plurality of display units 71 and 72 that display information necessary for the user M, and a speaker 73 that notifies the user M of necessary information by voice. I have.
  • the power supply unit 80 has a function of supplying electric power to each part of the tube joining device 1. As shown in FIGS. 1 and 3, the power supply unit 80 includes a battery 81 capable of supplying electric power to each unit and a charger 82 for charging the battery 81.
  • the control unit 90 can be configured by a microcomputer or the like.
  • the control unit 90 includes a CPU, a ROM that stores control programs and various data of the entire device executed by the CPU, and a RAM that temporarily stores measurement data and various data as a work area.
  • the control unit 90 includes a power supply unit 80, an operation unit 60, a notification unit 70, a tube detection unit 24, an open / close detection unit 26, an interlock 30, a temperature sensor 11e, a wafer detection unit 130, and a feed unit. It is electrically connected to 50 mag.
  • the control unit 90 controls each unit in an integrated manner.
  • the tube T1 is composed of a tube on the side of the dialysate bag T11 of the peritoneum in the present embodiment. Specifically, a predetermined connector T12 is attached to the tip of the tube T1. The opposite side of the tube T1 is connected to the dialysate tube T14 of the dialysate bag T11 via a branch tube T13. Further, the tube T1 is connected to the drainage tube T16 of the drainage bag T15 via the branch pipe T13.
  • the tube T2 is composed of a tube on the side of the peritoneal catheter T26 of the user M used for peritoneal dialysis.
  • the tube T2 includes an extension tube T21 and a protective tube T22.
  • the extension tube T21 is connected to the peritoneal catheter T26 via a connecting tube T23, a silicone tube T24, and a catheter joint T25.
  • One end side of the peritoneal catheter T26 is inserted into the abdominal cavity of the user M.
  • tubes T1 and T2 are made of vinyl chloride in this embodiment.
  • the materials of the tubes T1 and T2 are not limited as long as they can be joined to each other by fusing and pressurizing.
  • the materials of the tubes T1 and T2 may be different from each other.
  • the user M sets the tubes T1 and T2 in the first holding portion 231 and the second holding portion 232 as shown in FIGS. 5 and 18.
  • the user M performs an operation of closing the lid portion 22 (an operation of bringing the lid portion 22 relatively close to the housing 10). Since the lid portion 22 is closed, as shown in FIG. 2, the outer peripheral portion of the fusing portion of the tubes T1 and T2 is covered with the cover 223 and is isolated from the outside. This makes it possible to carry out the fusing-joining operation in an aseptic state.
  • control unit 90 confirms whether the tubes T1 and T2 are set in the holding unit 23 by the tube detection unit 24 and whether the lid portion 22 is closed by the open / close detection unit 26 (ST1).
  • the control unit 90 causes the notification unit 70 to close the set of the tubes T1 and T2 and the lid portion 22. Notify (ST2).
  • the control unit 90 confirms whether the wafer WF is housed in the wafer cassette WC by the wafer detecting unit 130. (ST3).
  • the control unit 90 notifies the notification unit 70 to accommodate the wafer WF in the wafer cassette WC (ST4).
  • the moving member 110 In the state where the wafer WF is not housed in the wafer cassette WC, the moving member 110 is located at the first position P1 as shown in FIG. 14B, and the wafer is formed by the lower end 111b of the main body 111. The path of light from the light emitting unit 131 of the detection unit 130 to the light receiving unit 132 is blocked.
  • the control unit 90 causes the feed unit 50 to take out the wafer WF from the wafer cassette WC, and the fusing preparation position (the wafer WF in FIG. 20 is indicated by a broken line). It is sent out to the position where it is (ST5).
  • the moving member 110 is located at the second position P2, and the lower end 111b of the main body 111 is a wafer. It is retracted from the path of light from the light emitting unit 131 of the detection unit 130 to the light receiving unit 132.
  • the control unit 90 confirms whether the wafer WF can be used for fusing (ST6).
  • the control unit 90 notifies the notification unit 70 that the wafer WF is not suitable for fusing or that the wafer WF is sent out again.
  • the control unit 90 causes the feed unit 50 to take out the wafer WF from the wafer cassette WC again and send it to the fusing preparation position (ST5).
  • the wafer WF that is not suitable for fusing is pushed out from the fusing preparation position by the next wafer WF.
  • control unit 90 operates the interlock 30 to lock the lid 22 in the closed state.
  • control unit 90 controls the operation of the heater to heat the wafer WF at the fusing preparation position (ST8). Then, the wafer WF heated by the feed unit 50 is moved to a fusing position (the position where the wafer WF in FIG. 18 is shown by a solid line), and fusing is performed as shown in FIG. 20 (ST9).
  • control unit 90 controls the operation of the rotation drive unit, and causes the tube pressing unit 25 to exchange the positions of the replacement side Y1 of the tube T1 and the replacement side Y1 of the tube T2 as shown in FIG. 21 (ST10). ..
  • control unit 90 controls the operation of the straight drive unit, and as shown in FIG. 22, presses the ends of the tube T1 and the tube T2 replaced by the tube pressing unit 25 in the left-right direction Y to pressurize and join. (ST11).
  • control unit 90 unlocks the interlock 30.
  • the user M performs an operation of opening the lid portion 22, and removes the tubes T1 and T2 from the tube joining device 1 as shown in FIG. 23.
  • the tube joining device 1 As described above, in the tube joining device 1, after the end portion of the tube T1 and the end portion of the tube T2 are fused by the heated plate-shaped wafer WF, the fused end portion of the tube T1 and the fused end of the tube T2 are fused. It is a tube joining device that joins by exchanging parts.
  • the tube joining device 1 includes a housing 10, an accommodating portion 40, a moving member 110, and a wafer detecting portion 130.
  • the accommodating portion 40 is provided in the housing 10, and an accommodating space 40a capable of accommodating a plurality of wafer WFs is formed.
  • the moving member 110 is located at the first position P1 when the wafer WF is not arranged in the accommodation space 40a, and is pushed by the wafer WF when the wafer WF is arranged in the accommodation space 40a and is pushed by the second position P2. Located in.
  • the wafer detection unit 130 detects whether or not the wafer WF exists in the accommodation space 40a based on the position of the moving member 110.
  • the wafer detection unit 130 detects whether or not the wafer WF exists in the accommodation space 40a based on the position of the moving member 110. Since it is not necessary to adjust the optical positional relationship between the wafer WF and the wafer detection unit 130, the tube joining device 1 can more easily assemble the wafer detection unit 130 that detects the wafer WF.
  • an opening 11c is formed which communicates with the accommodation space 40a and allows a plurality of wafer WFs to be inserted. Therefore, it is possible to prevent liquids and the like from entering through the opening 11c.
  • the wafer detection unit 130 is a photo sensor and is arranged inside the housing 10 and outside the accommodation space 40a. Therefore, when light enters the accommodation space 40a from the outside of the housing 10 through the opening 11c, it is possible to prevent the wafer detection unit 130, which is a photo sensor, from erroneously detecting the light that has entered the accommodation space 40a.
  • the moving member 110 has a contact portion 113 capable of contacting the wafer WF.
  • the contact portion 113 is configured to be rotatable as the wafer WF is sent out when the wafer WF is sent out of the accommodating portion 40 for fusing. Therefore, when the wafer WF is sent out for fusing the tubes T1 and T2, it is possible to prevent the wafer WF from being damaged by the moving member 110 that comes into contact with the wafer WF.
  • the moving member 110 has a main body portion 111 that can be moved to the first position P1 and the second position P2, and a support portion 112 that movably supports the main body portion 111 with respect to the accommodating portion 40.
  • the accommodating portion 40 is formed with a groove portion 41d into which the support portion 112 can be inserted. Therefore, the moving member 110 can be easily assembled to the accommodating portion 40 by inserting it into the groove portion 41d.
  • the tube joining device 1 further includes an urging member 120 that applies an urging force F in the direction from the second position P2 to the first position P1 to the moving member 110. Therefore, when the wafer WF does not exist in the accommodation space 40a, the moving member 110 can be returned from the second position P2 to the first position P1.
  • the present invention can be used not only for peritoneal dialysis, but also for a device for aseptically joining a tube connected to a container (bag) containing a blood product or the like used for blood transfusion to another tube.
  • a container bag
  • a blood product or the like used for blood transfusion to another tube.
  • the sterility of the blood components (preparations) in the tube and the bag can be maintained.
  • the present invention can also be used in an apparatus for aseptically joining a tube connected to a container (bag) containing a cell culture solution containing various collected and cultured cells to another tube. Also in this case, the sterility and safety of the cell culture solution in the tube and the bag can be maintained at the time of tube joining.
  • the specific configuration of the accommodating portion is not particularly limited.
  • the accommodating portion is composed of the first member and the second member has been described, but the accommodating portion may be composed of one member or three or more members. You may be.
  • the specific configuration of the detection unit is not particularly limited as long as it is possible to detect whether the moving member is arranged at the first position or the second position.
  • the detection unit may be configured by a mechanical switch or the like that can switch ON and OFF according to the position of the moving member. Good.
  • the specific configuration of the moving member is located at the first position when the cutting member is not arranged in the accommodating portion, and is pushed by the cutting member when the cutting member is arranged in the accommodating portion.
  • the moving member may be configured to be straight (forward and backward) instead of being rotatable.
  • the opening that communicates with the accommodating space of the accommodating portion and into which a plurality of cutting members can be inserted may be provided on the upper surface instead of the side surface of the housing.
  • Tube joining device 10 housings, 40 containment 40a storage space, 41d groove, 110 moving member, 111 body, 112 support, 113 abutment, 130 Wafer detector, 131 light emitting part, 132 Receiver, D2 insertion direction, F urging force, P1 1st position, P2 2nd position, T1 tube (1st tube), T2 tube (second tube), WC wafer cassette, WF wafer (cutting member).

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Abstract

[Problem] To provide a tube joining device. [Solution] A tube joining device 1 fusion-cuts an end part of a first tube T1 and an end part of a second tube T2 through use of a heated plate-shaped wafer WF, and then transposes and joins the fusion-cut end part of the first tube and the fusion-cut end part of the second tube. The tube joining device has: a casing 10; an accommodating part 40 which is provided in the casing and in which an accommodating space 40a capable of accommodating a plurality of wafers is formed; a moving member 110 which is positioned in a first position P1 in a state in which a wafer is not arranged in the accommodating space, and which is pressed by a wafer and positioned in a second position P2 in a state in which a wafer is arranged in the accommodating space; and a wafer detection part 130 for detecting whether a wafer is present in the accommodating space on the basis of the position of the moving member.

Description

チューブ接合装置Tube joining device
 本発明は、チューブ接合装置に関する。 The present invention relates to a tube joining device.
 樹脂製のチューブ同士等をつなぎ合わせる技術として、各樹脂製のチューブの端部を溶断し、溶断した端部同士を相互に押し付けて加圧接合する接合方法が従来から知られている。このような技術は、様々な産業分野において広く用いられており、その一例として、腹膜透析方法などの医療技術への応用が試みられている。 As a technique for connecting resin tubes and the like, a joining method has been conventionally known in which the ends of each resin tube are fused and the fused ends are pressed against each other to be pressure-bonded. Such a technique is widely used in various industrial fields, and as an example, an attempt is made to apply it to a medical technique such as a peritoneal dialysis method.
 腹膜透析方法は、患者の腹腔内に埋め込んだチューブ(カテーテル)を使用して所定の透析液を体内に入れた後、腹膜を介して透析液内へ移行させた水や老廃物を体外へ取除く方法である。 In the peritoneal dialysis method, a predetermined dialysate is put into the body using a tube (catheter) embedded in the patient's abdominal cavity, and then water and waste products transferred into the dialysate via the peritoneum are taken out of the body. It is a method of excluding.
 接合対象となる一方のチューブは患者の腹腔内に埋め込まれるため、接合作業時には各チューブが汚染されることのないように作業には細心の注意を払わなければならない。特許文献1には、加熱した板状のウェハー等の切断部材によって2本のチューブの端部を溶断し、2本のチューブにおいて溶断した端部を入れ替えて接合を行う技術が開示されている。 Since one tube to be joined is embedded in the patient's abdominal cavity, great care must be taken during the joining work so that each tube is not contaminated. Patent Document 1 discloses a technique in which the ends of two tubes are fused by a cutting member such as a heated plate-shaped wafer, and the fused ends of the two tubes are replaced and joined.
特開2013-146354号公報Japanese Unexamined Patent Publication No. 2013-146354
 特許文献1に記載されたチューブ接合装置は、筐体と、筐体に設けられ、複数のウェハーを収容可能な収容空間が形成されたウェハーカセット収容ユニットと、ウェハーカセット収容ユニット内のウェハーの有無を検出する検出部と、を有する。検出部は、ウェハーカセット収容ユニット内に光を照射する発光部と、ウェハーカセット収容ユニット内に存在するウェハーによって反射された光を受光可能な受光部と、を有する。検出部は、ウェハーによって反射された光を受光部が受光するか否かでウェハーカセット収容ユニット内にウェハーが存在しているか否かを検出する。 The tube joining device described in Patent Document 1 includes a housing, a wafer cassette storage unit provided in the housing and a storage space capable of storing a plurality of wafers, and the presence or absence of wafers in the wafer cassette storage unit. It has a detection unit for detecting. The detection unit includes a light emitting unit that irradiates light into the wafer cassette housing unit, and a light receiving unit that can receive light reflected by the wafer existing in the wafer cassette housing unit. The detection unit detects whether or not the wafer exists in the wafer cassette accommodating unit depending on whether or not the light receiving unit receives the light reflected by the wafer.
 しかしながら、検出部を上記のように構成した場合、発光部が照射した光がウェハーカセット収容ユニット内のウェハーによって反射され、かつ、ウェハーが反射した光を受光部が受光できるように、検出部を組み付ける際に検出部とウェハーカセット収容ユニットに収容されたウェハーとの光学的な位置関係を調整する必要がある。そのため、ウェハー等の切断部材を検出する検出部を、より簡便に組み付けたいという要望がある。 However, when the detection unit is configured as described above, the detection unit is provided so that the light emitted by the light emitting unit is reflected by the wafer in the wafer cassette accommodating unit and the light receiving unit can receive the light reflected by the wafer. When assembling, it is necessary to adjust the optical positional relationship between the detection unit and the wafer housed in the wafer cassette housing unit. Therefore, there is a demand for easier assembly of a detection unit that detects a cutting member such as a wafer.
 そこで本発明は、切断部材を検出する検出部をより簡便に組み付けることができるチューブ接合装置を提供することを目的とする。 Therefore, an object of the present invention is to provide a tube joining device capable of more easily assembling a detection unit for detecting a cut member.
 上記目的を達成する本発明に係るチューブ接合装置は、加熱した板状の切断部材によって第1チューブの端部と第2チューブの端部を溶断した後、前記第1チューブの溶断した端部と前記第2チューブの溶断した端部を入れ替えて接合するチューブ接合装置であって、筐体と、前記筐体に設けられ、複数の前記切断部材を収容可能な収容空間が形成された収容部と、前記収容空間に前記切断部材が配置されていない状態では第1位置に位置し、前記収容空間に前記切断部材が配置された状態では前記切断部材に押されて第2位置に位置する移動部材と、前記移動部材の位置に基づいて前記切断部材が前記収容空間内に存在するか否かを検出する検出部と、を有する。 In the tube joining device according to the present invention, which achieves the above object, the end portion of the first tube and the end portion of the second tube are fused by a heated plate-shaped cutting member, and then the fused end portion of the first tube is formed. A tube joining device that replaces and joins the blown ends of the second tube, and includes a housing and a housing portion provided in the housing and having a storage space for accommodating a plurality of the cutting members. , The moving member located in the first position when the cutting member is not arranged in the accommodation space, and pushed by the cutting member and located in the second position when the cutting member is arranged in the accommodation space. And a detection unit that detects whether or not the cutting member exists in the accommodation space based on the position of the moving member.
 本発明に係るチューブ接合装置によれば、検出部は、切断部材が収容空間内に存在するか否かを移動部材の位置に基づいて検出する。切断部材と検出部の光学的な位置関係を調整する必要がないため、本発明に係るチューブ接合装置によれば、切断部材を検出する検出部をより簡便に組み付けることができる。 According to the tube joining device according to the present invention, the detection unit detects whether or not the cutting member exists in the accommodation space based on the position of the moving member. Since it is not necessary to adjust the optical positional relationship between the cutting member and the detecting portion, according to the tube joining device according to the present invention, the detecting portion for detecting the cutting member can be more easily assembled.
本発明の一実施形態に係るチューブ接合装置において蓋部を開いた状態を示す概略斜視図である。It is a schematic perspective view which shows the state which opened the lid part in the tube joining apparatus which concerns on one Embodiment of this invention. チューブ接合装置の蓋部が閉じた状態を示す概略斜視図である。It is a schematic perspective view which shows the state which the lid part of the tube joining device is closed. チューブ接合装置の蓋部を閉じた状態において、筐体内に配置される構成要素の配置例を示す概略斜視図である。It is a schematic perspective view which shows the arrangement example of the component arranged in a housing with the lid part of a tube joining device closed. チューブ接合装置の蓋部を開いた状態を示す概略平面図である。It is the schematic plan view which shows the state which opened the lid part of the tube joining device. 図4に示すチューブ接合装置に第1チューブ及び第2チューブを配置した状態を示す概略平面図である。It is a schematic plan view which shows the state which arranged the 1st tube and 2nd tube in the tube joining apparatus shown in FIG. チューブ接合装置を構成するクランプ部を示す概略斜視図である。It is a schematic perspective view which shows the clamp part which comprises the tube joining device. チューブ接合装置を構成する開閉検出部の説明に供する図である。It is a figure which provides the explanation of the opening / closing detection part which comprises the tube joining apparatus. チューブ接合装置を構成するチューブ検出部の説明に供する図であり、溝部に第1チューブをセットする前を示す断面図である。It is a figure which is provided for the description of the tube detection part which comprises the tube joining apparatus, and is the sectional view which shows before setting the 1st tube in a groove part. チューブ接合装置を構成するチューブ検出部の説明に供する図であり、溝部に第1チューブをセットした状態を示す断面図である。It is a figure which provides the explanation of the tube detection part which comprises the tube joining apparatus, and is the sectional view which shows the state which the 1st tube is set in the groove part. 図5の10-10線に沿う断面図であって、蓋部が開いた状態のチューブ接合装置を示す図である。FIG. 5 is a cross-sectional view taken along the line 10-10 of FIG. 5 showing a tube joining device with a lid open. 図5の10-10線に沿う断面図であって、蓋部が閉じた状態のチューブ接合装置を示す図である。FIG. 5 is a cross-sectional view taken along the line 10-10 of FIG. 5, showing a tube joining device in a state where the lid is closed. チューブ接合装置を構成する収容部にウェハー検出部が組み付けられるとともに、収容部にウェハーカセットが収容された状態を示す組立図である。It is an assembly drawing which shows the state which the wafer detection part is assembled with the accommodating part which constitutes a tube joining apparatus, and the wafer cassette is accommodating in the accommodating part. 収容部、ウェハー検出部、及びウェハーカセットを示す分解斜視図である。It is an exploded perspective view which shows the accommodating part, the wafer detection part, and a wafer cassette. 図12の14A-14A線に沿う断面図であって、収容部内にウェハーが存在する状態を示す図である。It is sectional drawing along the line 14A-14A of FIG. 12, and is the figure which shows the state which the wafer exists in the accommodating part. 図12の14A-14A線に沿う断面図であって、収容部内にウェハーが存在しない状態を示す図である。It is sectional drawing along the line 14A-14A of FIG. 12, and is the figure which shows the state which the wafer does not exist in the accommodating part. チューブ接合装置の制御系統を示すブロック図である。It is a block diagram which shows the control system of a tube joining apparatus. チューブ接合装置によって、溶断-接合される第1チューブ及び第2チューブを模式的に示す図である。It is a figure which shows typically the 1st tube and the 2nd tube which are fused-bonded by the tube joining device. チューブ接合装置の接合動作について示すフローチャートである。It is a flowchart which shows the joining operation of a tube joining device. 溶断-位置交換作業の各工程を模式的に示す図である。It is a figure which shows typically each process of the fusing-position exchange work. 溶断-位置交換作業の各工程を模式的に示す図である。It is a figure which shows typically each process of the fusing-position exchange work. 溶断-位置交換作業の各工程を模式的に示す図である。It is a figure which shows typically each process of the fusing-position exchange work. 溶断-位置交換作業の各工程を模式的に示す図である。It is a figure which shows typically each process of the fusing-position exchange work. 接合-取り外し作業の各工程を模式的に示す図である。It is a figure which shows each process of a joining-removing work typically. 接合-取り外し作業の各工程を模式的に示す図である。It is a figure which shows each process of a joining-removing work typically.
 以下、添付した図面を参照しながら、本発明の実施形態を説明する。 Hereinafter, embodiments of the present invention will be described with reference to the attached drawings.
 図1~図15は、本発明の一実施形態に係るチューブ接合装置1の全体構成及び各部の構成の説明に供する図である。図16は、チューブ接合装置1によって接合されるチューブT1、T2の説明に供する図である。図17~図23は、チューブ接合装置1の使用例の説明に供する図である。本明細書においてチューブT1は第1チューブに相当し、チューブT2は第2チューブに相当する。また、以下においてチューブ接合装置1における前後方向を前後方向X、左右方向を左右方向Y、高さ方向を高さ方向Zと称する。 1 to 15 are diagrams provided for explaining the overall configuration and the configuration of each part of the tube joining device 1 according to the embodiment of the present invention. FIG. 16 is a diagram for explaining the tubes T1 and T2 joined by the tube joining device 1. 17 to 23 are views for explaining a usage example of the tube joining device 1. In the present specification, the tube T1 corresponds to the first tube, and the tube T2 corresponds to the second tube. Further, in the following, the front-rear direction in the tube joining device 1 will be referred to as a front-rear direction X, a left-right direction will be referred to as a left-right direction Y, and a height direction will be referred to as a height direction Z.
 <チューブ接合装置>
 本実施形態におけるチューブ接合装置1は、図16に示すように腹膜の透析液バッグT11側のチューブT1の端部及び腹膜透析を行う患者(使用者M)の腹膜カテーテルT26側のチューブT2の端部を溶断して接合する医療装置として構成している。
<Tube joining device>
As shown in FIG. 16, the tube joining device 1 in the present embodiment includes the end of the tube T1 on the peritoneal dialysate bag T11 side and the end of the tube T2 on the peritoneal catheter T26 side of the patient (user M) who performs peritoneal dialysis. It is configured as a medical device that fuses and joins parts.
 チューブ接合装置1は、図1に示すように、溶断に用いられる複数枚のウェハーWF(「切断部材」に相当)を備えるウェハーカセットWCと組合せて使用される。チューブT1、T2の溶断作業では、図18~図20に示すように、並置されているチューブT1とチューブT2を互いに押し付けて潰した状態で、チューブT1、T2が加熱したウェハーWFによって溶断される。その後、図21、22に示すように、溶断したチューブT1の片側とチューブT2の片側との位置が入れ替えられ、チューブT1、T2が加圧して接合される。詳細は後述する。 As shown in FIG. 1, the tube joining device 1 is used in combination with a wafer cassette WC having a plurality of wafer WFs (corresponding to "cutting members") used for fusing. In the fusing work of the tubes T1 and T2, as shown in FIGS. 18 to 20, the tubes T1 and T2 are fused by the heated wafer WF in a state where the juxtaposed tubes T1 and T2 are pressed against each other and crushed. .. After that, as shown in FIGS. 21 and 22, the positions of one side of the fused tube T1 and one side of the tube T2 are exchanged, and the tubes T1 and T2 are pressed and joined. Details will be described later.
 チューブ接合装置1は、図1を参照して概説すれば、チューブ接合装置1の各部を収容する筐体10と、溶断に際してチューブT1、T2の押し潰しと、溶断後のチューブT1の片側とチューブT2の片側の入れ替えを行うクランプ部20と、溶断-接合の際にクランプ部20をチューブT1、T2を挟み込んだ状態にロックするインターロック30と、を有する。 The tube joining device 1 is outlined with reference to FIG. 1, a housing 10 for accommodating each part of the tube joining device 1, crushing the tubes T1 and T2 at the time of fusing, and one side of the tube T1 after fusing and the tube. It has a clamp portion 20 that replaces one side of the T2, and an interlock 30 that locks the clamp portion 20 in a state where the tubes T1 and T2 are sandwiched at the time of fusing and joining.
 チューブ接合装置1は、図3に示すように、筐体10に挿入されたウェハーカセットWCを収容する収容部40と、ウェハーWFを加熱して溶断位置へ送り出す送り部50と、を有する。チューブ接合装置1は、図15に示すように、電源のON/OFFの切り替えの指示等を受付可能な操作部60と、使用者に必要な情報を報知する報知部70と、各部に電力を供給可能な電力供給部80と、各部の作動を統括的に制御する制御部90と、を有する。 As shown in FIG. 3, the tube joining device 1 has an accommodating portion 40 for accommodating the wafer cassette WC inserted in the housing 10 and a feeding portion 50 for heating the wafer WF and sending it to a fusing position. As shown in FIG. 15, the tube joining device 1 supplies electric power to the operation unit 60 capable of receiving an instruction to switch the power ON / OFF, the notification unit 70 for notifying the user of necessary information, and each unit. It has a power supply unit 80 that can be supplied, and a control unit 90 that comprehensively controls the operation of each unit.
 なお、図4、5に示すように、チューブT1、T2が延在する左右方向Yにおいて、チューブT1、T2の溶断位置Y0を境界として、溶断後に位置が入れ替わる側を「入替側Y1」、その反対側を「固定側Y2」と称する。以下、詳述する。 As shown in FIGS. 4 and 5, in the left-right direction Y where the tubes T1 and T2 extend, the side where the positions are switched after the fusing is defined as the "replacement side Y1" with the fusing position Y0 of the tubes T1 and T2 as the boundary. The opposite side is referred to as "fixed side Y2". The details will be described below.
 <筐体>
 筐体10は、図1、2に示すように、略六面体の上側面にあたる上部分11と、上部分11の下方に配置され略六面体の上側面以外の側面を構成する下部分12と、を組み合わせたケースによって構成している。上部分11は、図1に示すように後方から前方に向かって傾斜するように形成している。
<Case>
As shown in FIGS. 1 and 2, the housing 10 includes an upper portion 11 which is an upper side surface of a substantially hexahedron, and a lower portion 12 which is arranged below the upper portion 11 and constitutes a side surface other than the upper side surface of the substantially hexahedron. It is composed of a combination of cases. The upper portion 11 is formed so as to incline from the rear to the front as shown in FIG.
 上部分11には、図1に示すように、クランプ部20を配置可能な孔11rが設けられている。 As shown in FIG. 1, the upper portion 11 is provided with a hole 11r in which the clamp portion 20 can be arranged.
 下部分12の側面には、図1、14Aに示すように、ウェハーカセットWCを挿入するための開口部11cと、後述する収容部40に設けられる取出スイッチ41cを露出する孔部11dと、が設けられている。取出スイッチ41cは、筐体10内に挿入されたウェハーカセットWCを取り出すためのスイッチである。ウェハーカセットWCを開口部11cから挿入した状態で、使用者Mが指で取出スイッチ41cを押し込めば、ウェハーカセットWCは、開口部11cを通じて筐体10の外部に取り出すことができる。 On the side surface of the lower portion 12, as shown in FIGS. 1 and 14A, an opening 11c for inserting the wafer cassette WC and a hole 11d for exposing the take-out switch 41c provided in the accommodating portion 40 described later are provided. It is provided. The take-out switch 41c is a switch for taking out the wafer cassette WC inserted in the housing 10. If the user M pushes the take-out switch 41c with his / her finger while the wafer cassette WC is inserted through the opening 11c, the wafer cassette WC can be taken out of the housing 10 through the opening 11c.
 また、筐体10には、図3に示すように、筐体10の周囲の環境温度を計測可能な温度センサ11eが内蔵されている。温度センサ11eの計測した環境温度に応じて、ウェハーWFがチューブT1、T2を加熱する加熱時間を調整することができる。 Further, as shown in FIG. 3, the housing 10 has a built-in temperature sensor 11e capable of measuring the ambient temperature around the housing 10. The heating time for the wafer WF to heat the tubes T1 and T2 can be adjusted according to the environmental temperature measured by the temperature sensor 11e.
 <クランプ部>
 クランプ部20は、チューブT1、T2を並置した状態で保持し、溶断に際してチューブT1、T2を互いに押付け、溶断後にチューブT1の片側とチューブT2の片側との位置を入れ替え、チューブT1、T2の一方を左右方向Yにおいて他方に押し付ける。
<Clamp part>
The clamp portion 20 holds the tubes T1 and T2 side by side, presses the tubes T1 and T2 against each other at the time of fusing, and after the fusing, the positions of one side of the tube T1 and one side of the tube T2 are exchanged, and one of the tubes T1 and T2. Is pressed against the other in the left-right direction Y.
 クランプ部20は、図6に示すように、上部分11から突出している台座21と、台座21に対して相対的に接近-離反することによって開閉可能に構成された蓋部22と、を備える。クランプ部20は、台座21に設置されるとともに、チューブT1、T2を保持する保持部23と、チューブT1、T2がセットされているか否かを検出可能なチューブ検出部24と、を備える。クランプ部20は、図6、7に示すように蓋部22が台座21に相対的に接近する動作に伴ってチューブT1、T2を互いに押し付けて潰すチューブ押し付け部25と、蓋部22の開閉を検出する開閉検出部26と、を備える。 As shown in FIG. 6, the clamp portion 20 includes a pedestal 21 protruding from the upper portion 11 and a lid portion 22 configured to be openable and closable by relatively approaching and separating from the pedestal 21. .. The clamp portion 20 is installed on the pedestal 21, and includes a holding portion 23 for holding the tubes T1 and T2, and a tube detecting portion 24 capable of detecting whether or not the tubes T1 and T2 are set. As shown in FIGS. 6 and 7, the clamp portion 20 opens and closes the tube pressing portion 25 and the lid portion 22 that push the tubes T1 and T2 against each other to crush the lid portion 22 as the lid portion 22 approaches the pedestal 21 relatively. An open / close detection unit 26 for detecting is provided.
 台座21は、図5、6に示すようにチューブT1、T2の固定側Y2に設けられる第1台座211と、チューブT1、T2の入替側Y1に設けられる第2台座212と、を備えている。第1台座211と第2台座212との間には、チューブT1、T2の延在方向に沿って隙間21aが設けられている。隙間21aは、使用前のウェハーWFが溶断位置に移動する際や、使用済みのウェハーWFを筐体10の外部に送り出す際等に、ウェハーWFが通過するため等に設けられる。 As shown in FIGS. 5 and 6, the pedestal 21 includes a first pedestal 211 provided on the fixed side Y2 of the tubes T1 and T2, and a second pedestal 212 provided on the replacement side Y1 of the tubes T1 and T2. .. A gap 21a is provided between the first pedestal 211 and the second pedestal 212 along the extending direction of the tubes T1 and T2. The gap 21a is provided for the wafer WF to pass through when the wafer WF before use moves to the fusing position, when the used wafer WF is sent out to the outside of the housing 10, and the like.
 また、第1台座211及び第2台座212のそれぞれには、後述する蓋部22の係合爪225に係合可能な被係合部213が設けられている。 Further, each of the first pedestal 211 and the second pedestal 212 is provided with an engaged portion 213 that can be engaged with the engaging claw 225 of the lid portion 22, which will be described later.
 蓋部22は、第1台座211に対して回動可能に設けられた第1クランプアーム221と、第2台座212に対して回動可能に設けられた第2クランプアーム222と、を備える。蓋部22は、第1クランプアーム221及び第2クランプアーム222を覆うカバー223と、第1クランプアーム221及び第2クランプアーム222に対して回動可能に設けられるとともに使用者Mが把持可能な把持部224と、を備えている。 The lid portion 22 includes a first clamp arm 221 rotatably provided with respect to the first pedestal 211 and a second clamp arm 222 rotatably provided with respect to the second pedestal 212. The lid portion 22 is rotatably provided with respect to the cover 223 covering the first clamp arm 221 and the second clamp arm 222, the first clamp arm 221 and the second clamp arm 222, and can be gripped by the user M. It is provided with a grip portion 224.
 カバー223は、第1クランプアーム221及び第2クランプアーム222を一体的に覆う。このため、図2に示すように、蓋部22を閉じた状態では、カバー223は、第1台座211、第2台座212及びその間の溶断-接合が行われる領域を覆う。 The cover 223 integrally covers the first clamp arm 221 and the second clamp arm 222. Therefore, as shown in FIG. 2, when the lid portion 22 is closed, the cover 223 covers the first pedestal 211, the second pedestal 212, and the region where fusing-joining is performed between them.
 把持部224は、図6に示すように、台座21の被係合部213に係合可能な係合爪225を備えている。このため、図10、11に示すように、第1クランプアーム221、第2クランプアーム222及びカバー223を閉じた後に、把持部224を第1クランプアーム221及び第2クランプアーム222に対して回転させれば、係合爪225が被係合部213に係合する。これにより、クランプ部20が各チューブT1、T2を挟み込んだ状態を好適に維持することができる。 As shown in FIG. 6, the grip portion 224 includes an engaging claw 225 that can be engaged with the engaged portion 213 of the pedestal 21. Therefore, as shown in FIGS. 10 and 11, after closing the first clamp arm 221 and the second clamp arm 222 and the cover 223, the grip portion 224 is rotated with respect to the first clamp arm 221 and the second clamp arm 222. Then, the engaging claw 225 engages with the engaged portion 213. As a result, the state in which the clamp portion 20 sandwiches the tubes T1 and T2 can be preferably maintained.
 保持部23は、図6に示すように、各チューブT1、T2の固定側Y2を固定的に保持する第1保持部231と、各チューブT1、T2の入替側Y1を可動的に保持する第2保持部232と、を備える。保持部23は、第2保持部232が各チューブT1、T2を保持可能な保持状態から保持を解除した解除状態へ切り替え可能な解除部233と、第2保持部232を解除状態から保持状態へ切り替え可能な復元部234と、を備える。 As shown in FIG. 6, the holding portion 23 movably holds the first holding portion 231 that fixedly holds the fixed side Y2 of each tube T1 and T2, and the replacement side Y1 of each tube T1 and T2. 2 Holding unit 232 and. The holding unit 23 changes the release unit 233 from the holding state in which the second holding unit 232 can hold the tubes T1 and T2 to the released state in which the holding is released, and the second holding unit 232 from the released state to the holding state. It includes a switchable restoration unit 234.
 第1保持部231は、第1台座211の上面に固定されている。第1保持部231は、図6に示すようにチューブT1を嵌め込み(保持)可能な凹状の溝部231aと、チューブT2を嵌め込み可能な凹状の溝部231bと、を備えている。 The first holding portion 231 is fixed to the upper surface of the first pedestal 211. As shown in FIG. 6, the first holding portion 231 includes a concave groove portion 231a into which the tube T1 can be fitted (held), and a concave groove portion 231b into which the tube T2 can be fitted.
 溝部231a、231bは、図10に示すように、筐体10の載置面FSに対して角度θ傾いた方向(斜め方向)に並ぶように設けられている。このため、チューブT1、T2は、保持部23において載置面FSに対して傾斜して並んだ状態で第1保持部231に保持される。なお、チューブT1、T2の並ぶ方向D1の奥側に配置される溝部231aは、溝部231bよりも筐体10の高さ方向Zにおいて高い位置に配置されている。 As shown in FIG. 10, the groove portions 231a and 231b are provided so as to be arranged in a direction (oblique direction) inclined by an angle θ with respect to the mounting surface FS of the housing 10. Therefore, the tubes T1 and T2 are held by the first holding portion 231 in a state of being inclined and arranged with respect to the mounting surface FS in the holding portion 23. The groove portion 231a arranged on the inner side of the direction D1 in which the tubes T1 and T2 are arranged is arranged at a position higher than the groove portion 231b in the height direction Z of the housing 10.
 第2保持部232は、図6に示すように左右方向Yに略平行な回転軸232cを回転中心として第2台座212の側面に回動可能に取り付けられている。第2保持部232は、蓋部22を開いた状態において第1保持部231と同じ高さ及び傾きに配置された溝部232a、232bを備える。 As shown in FIG. 6, the second holding portion 232 is rotatably attached to the side surface of the second pedestal 212 with the rotation shaft 232c substantially parallel to the left-right direction Y as the center of rotation. The second holding portion 232 includes groove portions 232a and 232b arranged at the same height and inclination as the first holding portion 231 in a state where the lid portion 22 is opened.
 溝部232a、232bは、蓋部22を開いた状態において溝部231a、231bとともにチューブT1、T2を保持するように構成している。すなわち、保持状態とは、蓋部22が開いた状態において、チューブT1、T2が第2保持部232の溝部232a、232bに配置されるような位置(保持位置)に第2保持部232が配置されている状態を意味する。第2保持部232は、蓋部22を閉じた状態において回転軸232cを回転中心として高さ方向Zにおける下方に変位し、溝部232a、232bがチューブT1、T2から離間した状態となる。すなわち、解除状態とは、蓋部22が閉じた状態においてチューブT1、T2が第2保持部232の溝部232a、232bに配置されていないような位置(解除位置)に第2保持部232が配置されている状態を意味する。 The groove portions 232a and 232b are configured to hold the tubes T1 and T2 together with the groove portions 231a and 231b in a state where the lid portion 22 is opened. That is, in the holding state, the second holding portion 232 is arranged at a position (holding position) where the tubes T1 and T2 are arranged in the grooves 232a and 232b of the second holding portion 232 in the state where the lid portion 22 is opened. It means the state of being done. The second holding portion 232 is displaced downward in the height direction Z with the rotation shaft 232c as the rotation center in a state where the lid portion 22 is closed, and the groove portions 232a and 232b are separated from the tubes T1 and T2. That is, in the released state, the second holding portion 232 is arranged at a position (release position) where the tubes T1 and T2 are not arranged in the grooves 232a and 232b of the second holding portion 232 when the lid portion 22 is closed. It means the state of being done.
 解除部233は、図6に示すように蓋部22を開いた状態において第2保持部232から第2クランプアーム222に向かって突出する突起によって構成している。 As shown in FIG. 6, the release portion 233 is composed of protrusions protruding from the second holding portion 232 toward the second clamp arm 222 when the lid portion 22 is open.
 解除部233は、蓋部22が筐体10に相対的に接近する動作に伴って、蓋部22の第2クランプアーム222に当接する。解除部233は、蓋部22が筐体10に相対的に接近する動作に伴って、第2保持部232を保持位置から解除位置に退避させる。 The release portion 233 comes into contact with the second clamp arm 222 of the lid portion 22 as the lid portion 22 approaches the housing 10 relatively. The release portion 233 retracts the second holding portion 232 from the holding position to the release position as the lid portion 22 approaches the housing 10 relatively.
 復元部234は、図6において破線にて示すように、蓋部22の第2クランプアーム222が筐体10に相対的に離反する動作と連動して第2保持部232を押し上げ可能なカムによって構成している。復元部234は、第2保持部232と当接可能に構成している。 As shown by the broken line in FIG. 6, the restoring portion 234 is provided by a cam capable of pushing up the second holding portion 232 in conjunction with the operation in which the second clamp arm 222 of the lid portion 22 is relatively separated from the housing 10. It is configured. The restoration unit 234 is configured so as to be in contact with the second holding unit 232.
 復元部234は、筐体10の側面方向からの矢視において略扇形の外形形状を備えている。復元部234は、第2クランプアーム222の回動部付近に固定されている。このため、復元部234は、第2クランプアーム222の回動に連動して回動する。このように、第2保持部232は、解除部233と復元部234によって保持位置と解除位置との間で移動可能に構成している。 The restoration unit 234 has a substantially fan-shaped outer shape when viewed from the side surface of the housing 10. The restoration portion 234 is fixed in the vicinity of the rotating portion of the second clamp arm 222. Therefore, the restoration unit 234 rotates in conjunction with the rotation of the second clamp arm 222. As described above, the second holding unit 232 is configured to be movable between the holding position and the releasing position by the releasing unit 233 and the restoring unit 234.
 チューブ検出部24は、図8、9に示すように溝部231a、231bに設けられ、弾性部材244によって、溝部231a、231bの底部からの突出及び陥没が可能に構成されたピン241と、ピン241の根元部分に設けられた磁石242と、ホール素子243と、を備える。ピン241は、チューブT1、T2が溝部231a、231bに嵌め込まれることによって突出位置(図8参照)から陥没位置(図9参照)に位置を変える。磁石242は、ピン241の溝部231a、231bからの突出又は陥没に合わせて移動する。ホール素子243は磁石242に隣接して配置している。チューブ検出部24は、ホール素子243が検出する磁石242の磁力の大きさがピン241の位置に応じて変化することによって、チューブT1、T2が溝部231a、231bに配置されたか否かを検出する。ただし、溝部231a、231bにチューブT1、T2が配置されたことを検出できれば、具体的な構成は上記に限定されない。 As shown in FIGS. 8 and 9, the tube detection unit 24 is provided in the groove portions 231a and 231b, and the elastic member 244 is configured to allow the groove portions 231a and 231b to protrude and sink from the bottom, and the pin 241 and the pin 241. A magnet 242 and a Hall element 243 provided at the base of the magnet 242 are provided. The pin 241 is repositioned from a protruding position (see FIG. 8) to a depressed position (see FIG. 9) by fitting the tubes T1 and T2 into the grooves 231a and 231b. The magnet 242 moves in accordance with the protrusion or depression of the pin 241 from the groove 231a and 231b. The Hall element 243 is arranged adjacent to the magnet 242. The tube detection unit 24 detects whether or not the tubes T1 and T2 are arranged in the grooves 231a and 231b by changing the magnitude of the magnetic force of the magnet 242 detected by the Hall element 243 according to the position of the pin 241. .. However, the specific configuration is not limited to the above as long as it can be detected that the tubes T1 and T2 are arranged in the grooves 231a and 231b.
 チューブ押し付け部25は、図6に示すように固定側押し付け部25aと、可動側押し付け部25bと、を備える。 The tube pressing portion 25 includes a fixed side pressing portion 25a and a movable side pressing portion 25b as shown in FIG.
 固定側押し付け部25aは、図11に示すようにチューブT1、T2の固定側Y2においてチューブT1、T2の並ぶ方向D1にチューブT1、T2を接近させ、互いに当接したチューブT1、T2に押圧力を付与する。固定側押し付け部25aは、図6、19に示すように第1クランプアーム221に設けられる蓋側押し付け部251と、第1台座211に設けられる筐体側押し付け部252と、を備える。 As shown in FIG. 11, the fixed-side pressing portion 25a brings the tubes T1 and T2 close to the direction D1 in which the tubes T1 and T2 are lined up on the fixed-side Y2 of the tubes T1 and T2, and presses the tubes T1 and T2 in contact with each other. Is given. As shown in FIGS. 6 and 19, the fixed-side pressing portion 25a includes a lid-side pressing portion 251 provided on the first clamp arm 221 and a housing-side pressing portion 252 provided on the first pedestal 211.
 可動側押し付け部25bは、図11に示すようにチューブT1、T2の入替側Y1において固定側押し付け部25aと同様にチューブT1、T2の並ぶ方向D1にチューブT1、T2を接近させ、互いに当接したチューブT1、T2に押圧力を付与する。可動側押し付け部25bは、図6、19に示すように第2クランプアーム222に設けられる蓋側押し付け部253と、第2台座212に設けられる筐体側押し付け部254と、を備える。 As shown in FIG. 11, the movable side pressing portion 25b brings the tubes T1 and T2 close to each other in the direction D1 in which the tubes T1 and T2 are lined up on the replacement side Y1 of the tubes T1 and T2 in the same manner as the fixed side pressing portion 25a. A pressing force is applied to the tubes T1 and T2. As shown in FIGS. 6 and 19, the movable side pressing portion 25b includes a lid side pressing portion 253 provided on the second clamp arm 222 and a housing side pressing portion 254 provided on the second pedestal 212.
 また、可動側押し付け部25bは、モータやギヤ等によって構成された回転駆動部(図示省略)によって、図21に示すように、溶断されたチューブT1、T2の入替側Y1の端部を固定側Y2に対して入れ替える。また、可動側押し付け部25bは、図22に示すように、直進駆動部(図示省略)によって、固定側Y2に対して端部を入れ替えた入替側Y1のチューブT1、T2を左右方向Yにおいて固定側Y2のチューブT1、T2に押し付ける。直進駆動部は、回転可能に構成されたカム(図示省略)と、左右方向Yにおいて当該カムに当接可能な当接部材(図示省略)と、を備える。可動側押し付け部25bは、カムにおいて当接部材との左右方向Yにおける接触位置がカムの回転に応じて異なることによって、可動側のチューブT1、T2の端部を固定側のチューブT1、T2の端部に押し付ける。 Further, as shown in FIG. 21, the movable side pressing portion 25b is fixed to the end portion of the replacement side Y1 of the blown tubes T1 and T2 by a rotary drive portion (not shown) composed of a motor, a gear, or the like. Replace with respect to Y2. Further, as shown in FIG. 22, the movable side pressing portion 25b fixes the tubes T1 and T2 of the replacement side Y1 whose ends are exchanged with respect to the fixed side Y2 in the left-right direction Y by the straight drive unit (not shown). Press against the tubes T1 and T2 on the side Y2. The straight-ahead drive unit includes a rotatably configured cam (not shown) and a contact member (not shown) capable of contacting the cam in the left-right direction Y. In the movable side pressing portion 25b, the contact position of the cam with the contact member in the left-right direction Y differs depending on the rotation of the cam, so that the ends of the movable side tubes T1 and T2 are fixed to the fixed side tubes T1 and T2. Press against the edge.
 開閉検出部26は、台座21に対して蓋部22が閉状態となったことを検出する。開閉検出部26は、台座21に対して蓋部22が閉状態となったことを検出してチューブT1、T2の接合を開始できれば、具体的な構成は特に限定されない。開閉検出部26は、本実施形態では図7に示すように被係合部213に隣接するリミットスイッチ等のセンサを設けている。開閉検出部26は、係合爪225が被係合部213に係合することによって、係合爪225の先端が上記センサに接触してセンサを押し込み、これによって蓋部22が閉状態となったことを検出している。 The open / close detection unit 26 detects that the lid portion 22 is closed with respect to the pedestal 21. The specific configuration of the open / close detection unit 26 is not particularly limited as long as it can detect that the lid portion 22 is closed to the pedestal 21 and start joining the tubes T1 and T2. In the present embodiment, the open / close detection unit 26 is provided with a sensor such as a limit switch adjacent to the engaged portion 213 as shown in FIG. In the open / close detection unit 26, when the engaging claw 225 engages with the engaged portion 213, the tip of the engaging claw 225 comes into contact with the sensor and pushes the sensor, whereby the lid portion 22 is closed. It has been detected.
 <インターロック>
 インターロック30は、溶断-接合の際に、クランプ部20がチューブT1、T2を挟み込んだ状態にロックする機能を備えている。
<Interlock>
The interlock 30 has a function of locking the clamp portion 20 in a state of sandwiching the tubes T1 and T2 at the time of fusing and joining.
 インターロック30は、本実施形態において図11に示すように、電磁駆動式のソレノイドのロッド31により構成される。 The interlock 30 is composed of an electromagnetically driven solenoid rod 31 as shown in FIG. 11 in this embodiment.
 <収容部>
 収容部40は、図3に示すように、筐体10に設けられている。収容部40は、図14Aに示すように、複数のウェハーWFを備えるウェハーカセットWCを収容可能な収容空間40aが形成されている。
<Accommodation>
As shown in FIG. 3, the accommodating portion 40 is provided in the housing 10. As shown in FIG. 14A, the accommodating portion 40 is formed with an accommodating space 40a capable of accommodating a wafer cassette WC including a plurality of wafer WFs.
 収容部40は、本実施形態では、図12、13、14Aに示すように、ウェハーカセットWCが載置可能な載置面41aが形成された第1部材41と、第1部材41上に載置されたウェハーカセットWCを覆って、載置面41aとともに収容空間40aを形成する第2部材42と、を有する。 In the present embodiment, the accommodating portion 40 is mounted on the first member 41 on which the mounting surface 41a on which the wafer cassette WC can be mounted is formed and on the first member 41, as shown in FIGS. 12, 13, and 14A. It has a second member 42 that covers the placed wafer cassette WC and forms a storage space 40a together with a mounting surface 41a.
 なお、以下の説明では、収容部40にウェハーWF(ウェハーカセットWC)を挿入する方向を挿入方向D2と称し、挿入方向D2の奥側を単に奥側、その反対側を単に手前側と称する。 In the following description, the direction in which the wafer WF (wafer cassette WC) is inserted into the accommodating portion 40 is referred to as the insertion direction D2, the back side of the insertion direction D2 is simply referred to as the back side, and the opposite side is simply referred to as the front side.
 第1部材41は、図13に示すように、載置面41aと、載置面41aの奥側の端部から、第2部材42が設けられている側の反対側に向かって立ち上がる側面41eと、を有する。側面41eには、ウェハーWFがチューブT1、T2を溶断するために送り出される際に、ウェハーWFの移動をガイドするガイド部材(図示省略)等が取り付けられる。 As shown in FIG. 13, the first member 41 rises from the mounting surface 41a and the end on the back side of the mounting surface 41a toward the side opposite to the side on which the second member 42 is provided. And have. A guide member (not shown) that guides the movement of the wafer WF when the wafer WF is sent out to melt the tubes T1 and T2 is attached to the side surface 41e.
 第2部材42は、載置面41aと対向する上面42aと、上面42aにおいてウェハーWFの挿入方向D2と交差する方向(左右方向Y)の両端に連なり、上面42aから載置面41aに向かって立ち上がる一対の側面42b、42cと、を有する。 The second member 42 is connected to both ends of the upper surface 42a facing the mounting surface 41a and the upper surface 42a in the direction intersecting the insertion direction D2 of the wafer WF (left-right direction Y), and is directed from the upper surface 42a toward the mounting surface 41a. It has a pair of side surfaces 42b and 42c that stand up.
 第1部材41には、図14Aに示すように、ウェハーカセットWCを収容空間40aから筐体10の外部に取出し可能な取出機構41bと、使用者Mの操作によって取出機構41bを駆動させる取出スイッチ41cと、が取り付けられている。取出機構41bは、例えば、取出スイッチ41cが使用者Mの手指で押されることによって、収容空間40a内のウェハーカセットWCに挿入方向D2と反対方向の力を付与するリンク機構等によって構成できる。なお、図14A、14Bでは取出機構41bを簡略化して示している。 As shown in FIG. 14A, the first member 41 includes a take-out mechanism 41b capable of taking out the wafer cassette WC from the accommodation space 40a to the outside of the housing 10, and a take-out switch for driving the take-out mechanism 41b by the operation of the user M. 41c and are attached. The take-out mechanism 41b can be configured by, for example, a link mechanism that applies a force in the direction opposite to the insertion direction D2 to the wafer cassette WC in the accommodation space 40a by pressing the take-out switch 41c with the finger of the user M. In FIGS. 14A and 14B, the extraction mechanism 41b is shown in a simplified manner.
 第1部材41には、収容空間40aにウェハーWFが配置されていない状態では第1位置P1(図14B参照)に位置し、収容空間40aにウェハーWFが配置された状態ではウェハーWFに押されて第2位置P2(図14A参照)に位置する移動部材110が取り付けられている。また、第1部材41と移動部材110との間には、移動部材110に第2位置P2から第1位置P1に向かう方向に付勢力Fを付与する付勢部材120が設けられている。また、第1部材41には、移動部材110の位置に基づいてウェハーWFが収容部40内に存在するか否かを検出するウェハー検出部130(検出部に相当)が取り付けられている。 The first member 41 is located at the first position P1 (see FIG. 14B) when the wafer WF is not arranged in the accommodation space 40a, and is pushed by the wafer WF when the wafer WF is arranged in the accommodation space 40a. A moving member 110 located at the second position P2 (see FIG. 14A) is attached. Further, between the first member 41 and the moving member 110, an urging member 120 that applies an urging force F to the moving member 110 in the direction from the second position P2 to the first position P1 is provided. Further, the first member 41 is attached with a wafer detection unit 130 (corresponding to the detection unit) that detects whether or not the wafer WF exists in the accommodating unit 40 based on the position of the moving member 110.
 移動部材110は、本実施形態では、第1位置P1及び第2位置P2に移動可能な本体部111と、本体部111を収容部40に対して移動可能に支持する支持部112と、本体部111に取付けられるとともに収容空間40a内のウェハーWFに当接可能な当接部113と、を有する。 In the present embodiment, the moving member 110 includes a main body 111 that can move to the first position P1 and the second position P2, a support 112 that movably supports the main body 111 with respect to the accommodating portion 40, and a main body. It has an abutting portion 113 which is attached to the 111 and can abut the wafer WF in the accommodation space 40a.
 本体部111は、本実施形態では、収容空間40aの奥側から載置面41aの下部の空間に向かって延在する形状を有している。支持部112は、本体部111の中間部分に配置されている。本体部111は、支持部112を回転軸として、回転可能(揺動可能)に構成している。第1部材41の側面41eには、本体部111の移動を許容するように貫通孔が形成されている。 In the present embodiment, the main body portion 111 has a shape extending from the back side of the accommodation space 40a toward the space below the mounting surface 41a. The support portion 112 is arranged in an intermediate portion of the main body portion 111. The main body 111 is configured to be rotatable (swingable) with the support 112 as a rotation axis. A through hole is formed in the side surface 41e of the first member 41 so as to allow the movement of the main body 111.
 載置面41aの奥側には、図13、14Aに示すように、支持部112を挿し込み可能な溝部41dが形成されている。移動部材110は、支持部112を溝部41dに挿し込むことによって収容部40に簡便に組み付けることができる。また、移動部材110は、収容部40の奥側に配置されている。そのため、移動部材110に使用者Mの手指等が触れて移動部材110が意図せずに移動することを抑制できる。 As shown in FIGS. 13 and 14A, a groove 41d into which the support 112 can be inserted is formed on the back side of the mounting surface 41a. The moving member 110 can be easily assembled to the accommodating portion 40 by inserting the supporting portion 112 into the groove portion 41d. Further, the moving member 110 is arranged on the back side of the accommodating portion 40. Therefore, it is possible to prevent the moving member 110 from unintentionally moving due to the user M's fingers or the like touching the moving member 110.
 当接部113は、本実施形態では、図13、14Aに示すように、本体部111の収容空間40a側の端部111aに取り付けられている。当接部113は、図14Aに示すように、収容空間40a内にウェハーWFが存在する場合、最も奥側に配置されたウェハーWFの下部によって、挿入方向D2の奥側に押される。これによって、本体部111が回転し、本体部111の載置面41aの下部側の端部111bが、第1位置P1から、第1位置P1よりも上方の第2位置P2に移動する。 In the present embodiment, the contact portion 113 is attached to the end portion 111a of the main body portion 111 on the accommodation space 40a side, as shown in FIGS. 13 and 14A. As shown in FIG. 14A, when the wafer WF is present in the accommodation space 40a, the contact portion 113 is pushed toward the back side in the insertion direction D2 by the lower portion of the wafer WF arranged on the innermost side. As a result, the main body 111 rotates, and the lower end 111b of the mounting surface 41a of the main body 111 moves from the first position P1 to the second position P2 above the first position P1.
 付勢部材120は、移動部材110に第2位置P2から第1位置P1に向かう方向の付勢力Fを付与する限り特に限定されないが、例えば、バネ等によって構成できる。付勢部材120は、本実施形態では、支持部112と本体部111の下部側の端部111bとの間において、本体部111に上方から下方に押し下げる方向の付勢力Fを付与する。そのため、収容空間40a内にウェハーWFが存在しない場合、付勢部材120によって、本体部111の下部側の端部111bは上方から下方に押し下げられ、第2位置P2から第1位置P1に移動する。これによって、本体部111が回転し、当接部113が、収容空間40aの奥側から手前側に移動する。 The urging member 120 is not particularly limited as long as the urging force F in the direction from the second position P2 to the first position P1 is applied to the moving member 110, but can be configured by, for example, a spring or the like. In the present embodiment, the urging member 120 applies an urging force F in a direction of pushing down from above to the main body 111 between the support 112 and the lower end 111b of the main body 111. Therefore, when the wafer WF does not exist in the accommodation space 40a, the urging member 120 pushes down the lower end 111b of the main body 111 from the upper side to the lower side, and moves from the second position P2 to the first position P1. .. As a result, the main body portion 111 rotates, and the contact portion 113 moves from the back side to the front side of the accommodation space 40a.
 当接部113は、ウェハーWFがチューブT1、T2がチューブT1、T2の溶断のために送り出される際に、ウェハーWFの送り出しに伴い回転自在に構成している。具体的には、図14Aに示すように、ウェハーWFは、挿入方向D2と交差する方向(前後方向X)に送り出され、後述する溶断準備位置(図20に破線で示す位置)に移動する。当接部113は、送り出されるウェハーWFと当接しており、ウェハーWFの送り出しに伴って回転する。そのため、ウェハーWFがチューブT1、T2の溶断のために送り出される際に、ウェハーWFが、ウェハーWFと当接する移動部材110によって傷つくことを抑制できる。 The contact portion 113 is configured to be rotatable along with the feeding of the wafer WF when the wafer WF is fed out for the fusing of the tubes T1 and T2 and the tubes T1 and T2. Specifically, as shown in FIG. 14A, the wafer WF is sent out in the direction intersecting the insertion direction D2 (front-back direction X), and moves to the fusing preparation position (position shown by the broken line in FIG. 20) described later. The contact portion 113 is in contact with the wafer WF to be fed, and rotates as the wafer WF is fed. Therefore, when the wafer WF is sent out for fusing the tubes T1 and T2, it is possible to prevent the wafer WF from being damaged by the moving member 110 that comes into contact with the wafer WF.
 ウェハー検出部130は、本実施形態では、フォトセンサによって構成している。ウェハー検出部130は、図13に示すように、互いに対向する発光部131及び受光部132を有する。移動部材110(本体部111の端部111b)は、第1位置P1に位置する状態(図14B参照)では、発光部131から受光部132へ向かう光の経路上に配置され、発光部131から受光部132へ向かう光を遮断する。移動部材110(本体部111の端部111b)は、第2位置P2に位置する状態(図14A参照)では、発光部131から受光部132へ向かう光の経路から退避し、発光部131から受光部132へ光が向かうことを許容する。このようにウェハー検出部130は、受光部132における受光の有無によって、移動部材110が第1位置P1に位置しているのか、第2位置P2に位置しているのかを検出する。 In this embodiment, the wafer detection unit 130 is configured by a photo sensor. As shown in FIG. 13, the wafer detection unit 130 has a light emitting unit 131 and a light receiving unit 132 facing each other. The moving member 110 (end 111b of the main body 111) is arranged on the path of light from the light emitting unit 131 to the light receiving unit 132 in the state of being located at the first position P1 (see FIG. 14B), and is arranged from the light emitting unit 131. The light directed to the light receiving unit 132 is blocked. In the state where the moving member 110 (end 111b of the main body 111) is located at the second position P2 (see FIG. 14A), the moving member 110 is retracted from the light path from the light emitting unit 131 to the light receiving unit 132 and receives light from the light emitting unit 131. Allows light to direct to section 132. In this way, the wafer detection unit 130 detects whether the moving member 110 is located at the first position P1 or the second position P2 depending on the presence or absence of light reception at the light receiving unit 132.
 なお、移動部材110は、第1位置P1に位置する状態では、発光部131から受光部132へ向かう光の経路から退避し、発光部131から受光部132へ光が向かうことを許容し、第2位置P2に位置する状態では、発光部131から受光部132へ向かう光の経路上に配置され、発光部131から受光部132へ向かう光を遮断するように構成してもよい。 In the state where the moving member 110 is located at the first position P1, the moving member 110 is retracted from the light path from the light emitting unit 131 to the light receiving unit 132, and allows the light to travel from the light emitting unit 131 to the light receiving unit 132. In the state of being located at the two positions P2, the light may be arranged on the path of light from the light emitting unit 131 to the light receiving unit 132, and may be configured to block the light from the light emitting unit 131 to the light receiving unit 132.
 ウェハー検出部130は、本実施形態では、筐体10の内部及び収容空間40aの外部に配置されている。ここで、「ウェハー検出部130が収容空間40aの外部に配置されている」とは、ウェハー検出部130が収容空間40aに対して壁部(例えば載置面41a)を隔てた外部に配置されていることを意味する。そのため、開口部11cを介して筐体10の外部から収容空間40a内に光が侵入した際に、侵入した光によってフォトセンサであるウェハー検出部130が誤検出することを抑制できる。 In this embodiment, the wafer detection unit 130 is arranged inside the housing 10 and outside the accommodation space 40a. Here, "the wafer detection unit 130 is arranged outside the accommodation space 40a" means that the wafer detection unit 130 is arranged outside the accommodation space 40a with a wall portion (for example, a mounting surface 41a) separated from the accommodation space 40a. It means that it is. Therefore, when light enters the accommodation space 40a from the outside of the housing 10 through the opening 11c, it is possible to prevent the wafer detection unit 130, which is a photo sensor, from erroneously detecting the light that has entered the accommodation space 40a.
 <送り部>
 送り部50は、図3に示す箇所に位置しており、ウェハーWFを溶断位置まで送り出し、溶断に際してウェハーWFを加熱し、使用後のウェハーWFを冷却し、使用後のウェハーWFを筐体10の外部へ送り出す。
<Feeding part>
The feeding unit 50 is located at the location shown in FIG. 3, and feeds the wafer WF to the fusing position, heats the wafer WF at the time of fusing, cools the used wafer WF, and disposes the used wafer WF into the housing 10. Send out to the outside of.
 送り部50は、ウェハーWFを収容部40内のウェハーカセットWCから溶断位置まで送り出し可能に構成している。送り部50は、使用後のウェハーWFを第1台座211と第2台座121の間の隙間21aを介して筐体10の外部へ送り出し可能な駆動部を備える。送り部50は、ウェハーWFの内部に設けられウェハーWFを加熱可能な電熱線と、溶断に際してウェハーWFを加熱するために必要な電力を供給可能な端子と、使用済みのウェハーWFを冷却可能なファンと、を備えている(図示省略)。 The feeding unit 50 is configured so that the wafer WF can be fed from the wafer cassette WC in the housing unit 40 to the fusing position. The feeding unit 50 includes a driving unit capable of feeding the used wafer WF to the outside of the housing 10 through the gap 21a between the first pedestal 211 and the second pedestal 121. The feed unit 50 is provided inside the wafer WF and can cool a heating wire capable of heating the wafer WF, a terminal capable of supplying electric power necessary for heating the wafer WF at the time of fusing, and a used wafer WF. It is equipped with a fan (not shown).
 <操作部>
 操作部60は、使用者Mからチューブ接合装置1への指示を受け付ける。操作部60は、図2に示すように、チューブ接合装置1の電源のON/OFFを切り替えるスイッチ等を含む。操作部60は、本実施形態において図2に示すように筐体10の上部分11の後端側に設けているが、具体的な位置はこれに限定されない。
<Operation unit>
The operation unit 60 receives an instruction from the user M to the tube joining device 1. As shown in FIG. 2, the operation unit 60 includes a switch for switching ON / OFF of the power supply of the tube joining device 1. The operation unit 60 is provided on the rear end side of the upper portion 11 of the housing 10 as shown in FIG. 2 in the present embodiment, but the specific position is not limited to this.
 <報知部>
 報知部70は、使用者Mに必要な情報を報知する。報知部70は、図1、3に示すように、使用者Mに必要な情報を表示する複数の表示部71、72と、音声によって使用者Mに必要な情報を報知するスピーカ73と、を備えている。
<Notification unit>
The notification unit 70 notifies the user M of necessary information. As shown in FIGS. 1 and 3, the notification unit 70 includes a plurality of display units 71 and 72 that display information necessary for the user M, and a speaker 73 that notifies the user M of necessary information by voice. I have.
 <電力供給部>
 電力供給部80は、チューブ接合装置1の各部に電力を供給する機能を備えている。電力供給部80は、図1、3に示すように、各部に電力を供給可能なバッテリ81と、バッテリ81を充電するための充電器82と、を備えている。
<Power supply unit>
The power supply unit 80 has a function of supplying electric power to each part of the tube joining device 1. As shown in FIGS. 1 and 3, the power supply unit 80 includes a battery 81 capable of supplying electric power to each unit and a charger 82 for charging the battery 81.
 <制御部>
 制御部90は、マイクロコンピュータなどによって構成できる。制御部90は、CPUと、CPUにより実行される装置全体の制御プログラムや各種データを記憶するROMと、ワークエリアとして測定データや各種データを一時的に記憶するRAMとを備えている。
<Control unit>
The control unit 90 can be configured by a microcomputer or the like. The control unit 90 includes a CPU, a ROM that stores control programs and various data of the entire device executed by the CPU, and a RAM that temporarily stores measurement data and various data as a work area.
 制御部90は、図15に示すように、電力供給部80、操作部60、報知部70、チューブ検出部24、開閉検出部26、インターロック30、温度センサ11e、ウェハー検出部130、送り部50等に電気的に接続されている。制御部90は、各部を統括的に制御する。 As shown in FIG. 15, the control unit 90 includes a power supply unit 80, an operation unit 60, a notification unit 70, a tube detection unit 24, an open / close detection unit 26, an interlock 30, a temperature sensor 11e, a wafer detection unit 130, and a feed unit. It is electrically connected to 50 mag. The control unit 90 controls each unit in an integrated manner.
 <チューブ>
 チューブT1は、図16に示すように、本実施形態では腹膜の透析液バッグT11側のチューブによって構成している。具体的には、チューブT1の先端部には所定のコネクタT12を取り付けている。チューブT1の反対側は、分岐管T13を介して、透析液バッグT11の透析液チューブT14に接続している。さらにチューブT1は、分岐管T13を介して、排液用バッグT15の排液チューブT16に接続している。
<Tube>
As shown in FIG. 16, the tube T1 is composed of a tube on the side of the dialysate bag T11 of the peritoneum in the present embodiment. Specifically, a predetermined connector T12 is attached to the tip of the tube T1. The opposite side of the tube T1 is connected to the dialysate tube T14 of the dialysate bag T11 via a branch tube T13. Further, the tube T1 is connected to the drainage tube T16 of the drainage bag T15 via the branch pipe T13.
 チューブT2は、腹膜透析をする際に使用される使用者Mの腹膜カテーテルT26側のチューブによって構成している。具体的には、チューブT2は、延長チューブT21と保護チューブT22を備えている。延長チューブT21は、連結管T23、シリコーンチューブT24、カテーテルジョイントT25を介して、腹膜カテーテルT26に接続している。腹膜カテーテルT26は、その一方の端部側が使用者Mの腹腔内に挿入されている。 The tube T2 is composed of a tube on the side of the peritoneal catheter T26 of the user M used for peritoneal dialysis. Specifically, the tube T2 includes an extension tube T21 and a protective tube T22. The extension tube T21 is connected to the peritoneal catheter T26 via a connecting tube T23, a silicone tube T24, and a catheter joint T25. One end side of the peritoneal catheter T26 is inserted into the abdominal cavity of the user M.
 なお、チューブT1、T2は、本実施形態では、塩化ビニル製のチューブによって構成している。ただし、チューブT1、T2の材質は、溶断及び加圧により相互に接合可能なものであればよく、その限りにおいて限定されない。例えば、チューブT1、T2の材質がそれぞれ異なるものであってもよい。 Note that the tubes T1 and T2 are made of vinyl chloride in this embodiment. However, the materials of the tubes T1 and T2 are not limited as long as they can be joined to each other by fusing and pressurizing. For example, the materials of the tubes T1 and T2 may be different from each other.
 <使用例>
 次に、チューブ接合装置1の使用例について説明する。まず、使用者Mは、図1に示すように、チューブ接合装置1を使用するに際し、ウェハーWFを収容したウェハーカセットWCをチューブ接合装置1の開口部11cに挿入する。次に、使用者Mは、操作部60のボタンを押して、チューブ接合装置1の電源をONにする。
<Usage example>
Next, a usage example of the tube joining device 1 will be described. First, as shown in FIG. 1, the user M inserts the wafer cassette WC containing the wafer WF into the opening 11c of the tube joining device 1 when using the tube joining device 1. Next, the user M presses the button of the operation unit 60 to turn on the power of the tube joining device 1.
 次に、使用者Mは、図5、18に示すように、チューブT1、T2を第1保持部231及び第2保持部232にセットする。次に、使用者Mは、蓋部22を閉じる操作(蓋部22を筐体10に相対的に接近させる操作)を行う。蓋部22が閉じられたことにより、図2に示すように、チューブT1、T2の溶断部位の外周部分はカバー223によって覆われ、外部から隔離された状態となる。これにより、溶断-接合作業を無菌状態で実施することが可能となる。 Next, the user M sets the tubes T1 and T2 in the first holding portion 231 and the second holding portion 232 as shown in FIGS. 5 and 18. Next, the user M performs an operation of closing the lid portion 22 (an operation of bringing the lid portion 22 relatively close to the housing 10). Since the lid portion 22 is closed, as shown in FIG. 2, the outer peripheral portion of the fusing portion of the tubes T1 and T2 is covered with the cover 223 and is isolated from the outside. This makes it possible to carry out the fusing-joining operation in an aseptic state.
 次に、制御部90は、チューブ検出部24によってチューブT1、T2が保持部23にセットされているか、及び開閉検出部26によって蓋部22が閉じられているかを確認する(ST1)。チューブT1、T2の保持部23へのセット及び蓋部22の閉状態が検知できない場合(ST1:NO)、制御部90は、報知部70にチューブT1、T2のセットと蓋部22を閉じるよう報知させる(ST2)。 Next, the control unit 90 confirms whether the tubes T1 and T2 are set in the holding unit 23 by the tube detection unit 24 and whether the lid portion 22 is closed by the open / close detection unit 26 (ST1). When the set of the tubes T1 and T2 to the holding portion 23 and the closed state of the lid portion 22 cannot be detected (ST1: NO), the control unit 90 causes the notification unit 70 to close the set of the tubes T1 and T2 and the lid portion 22. Notify (ST2).
 チューブT1、T2の保持部23へのセット及び蓋部22の閉状態を検知した場合(ST1:YES)、制御部90は、ウェハー検出部130によってウェハーカセットWCにウェハーWFが収容されているか確認する(ST3)。ウェハーカセットWCにウェハーWFが収容されていない場合(ST3:NO)、制御部90は報知部70にウェハーカセットWCにウェハーWFを収容するように報知させる(ST4)。なお、ウェハーカセットWCにウェハーWFが収容されていない状態では、図14Bに示すように、移動部材110は第1位置P1に位置しており、本体部111の下部側の端部111bによって、ウェハー検出部130の発光部131から受光部132への光の経路が遮断されている。 When the tubes T1 and T2 are set in the holding portion 23 and the closed state of the lid portion 22 is detected (ST1: YES), the control unit 90 confirms whether the wafer WF is housed in the wafer cassette WC by the wafer detecting unit 130. (ST3). When the wafer WF is not accommodated in the wafer cassette WC (ST3: NO), the control unit 90 notifies the notification unit 70 to accommodate the wafer WF in the wafer cassette WC (ST4). In the state where the wafer WF is not housed in the wafer cassette WC, the moving member 110 is located at the first position P1 as shown in FIG. 14B, and the wafer is formed by the lower end 111b of the main body 111. The path of light from the light emitting unit 131 of the detection unit 130 to the light receiving unit 132 is blocked.
 ウェハーカセットWCにウェハーWFが収容されている場合(ST3:YES)、制御部90は、送り部50にウェハーカセットWCからウェハーWFを取り出させ、溶断準備位置(図20のウェハーWFが破線で示されている位置)に送り出させる(ST5)。なお、ウェハーカセットWCにウェハーWFが収容されている状態では、図14Aに示すように、移動部材110は第2位置P2に位置しており、本体部111の下部側の端部111bは、ウェハー検出部130の発光部131から受光部132への光の経路から退避している。 When the wafer WF is housed in the wafer cassette WC (ST3: YES), the control unit 90 causes the feed unit 50 to take out the wafer WF from the wafer cassette WC, and the fusing preparation position (the wafer WF in FIG. 20 is indicated by a broken line). It is sent out to the position where it is (ST5). In the state where the wafer WF is housed in the wafer cassette WC, as shown in FIG. 14A, the moving member 110 is located at the second position P2, and the lower end 111b of the main body 111 is a wafer. It is retracted from the path of light from the light emitting unit 131 of the detection unit 130 to the light receiving unit 132.
 次に、制御部90はウェハーWFが溶断に使用できるか確認する(ST6)。ウェハーWFが溶断に適さない場合(ST6:NO)、制御部90は、報知部70に、ウェハーWFが溶断に適さないものであること、またはウェハーWFの送り出しが再度実施されることを報知させる(ST7)。そして、制御部90は、再度、送り部50にウェハーカセットWCからウェハーWFを取り出させ、溶断準備位置に送り出させる(ST5)。このとき、溶断に適さないとされたウェハーWFは、次のウェハーWFによって溶断準備位置から押し出される。 Next, the control unit 90 confirms whether the wafer WF can be used for fusing (ST6). When the wafer WF is not suitable for fusing (ST6: NO), the control unit 90 notifies the notification unit 70 that the wafer WF is not suitable for fusing or that the wafer WF is sent out again. (ST7). Then, the control unit 90 causes the feed unit 50 to take out the wafer WF from the wafer cassette WC again and send it to the fusing preparation position (ST5). At this time, the wafer WF that is not suitable for fusing is pushed out from the fusing preparation position by the next wafer WF.
 溶断準備位置に送り出されたウェハーWFが使用できる場合(ST6:YES)、制御部90は、インターロック30を作動させ、蓋部22を閉じた状態にロックさせる。 When the wafer WF sent to the fusing preparation position can be used (ST6: YES), the control unit 90 operates the interlock 30 to lock the lid 22 in the closed state.
 次に、制御部90はヒータの作動を制御して、溶断準備位置のウェハーWFを加熱する(ST8)。そして、送り部50によって加熱したウェハーWFを溶断位置(図18のウェハーWFが実線で示されている位置)まで移動させ、図20に示すように溶断を行わせる(ST9)。 Next, the control unit 90 controls the operation of the heater to heat the wafer WF at the fusing preparation position (ST8). Then, the wafer WF heated by the feed unit 50 is moved to a fusing position (the position where the wafer WF in FIG. 18 is shown by a solid line), and fusing is performed as shown in FIG. 20 (ST9).
 次に、制御部90は、回転駆動部の作動を制御し、図21に示すように、チューブ押し付け部25にチューブT1の入替側Y1とチューブT2の入替側Y1の位置を入れ替えさせる(ST10)。その後、制御部90は、直進駆動部の作動を制御し、図22に示すように、チューブ押し付け部25によって入れ替えたチューブT1とチューブT2の端部同士を左右方向Yに押し付けて、加圧接合を行わせる(ST11)。 Next, the control unit 90 controls the operation of the rotation drive unit, and causes the tube pressing unit 25 to exchange the positions of the replacement side Y1 of the tube T1 and the replacement side Y1 of the tube T2 as shown in FIG. 21 (ST10). .. After that, the control unit 90 controls the operation of the straight drive unit, and as shown in FIG. 22, presses the ends of the tube T1 and the tube T2 replaced by the tube pressing unit 25 in the left-right direction Y to pressurize and join. (ST11).
 次に、制御部90はインターロック30のロックを解除する。次に、使用者Mは、蓋部22を開く作業を行い、図23に示すように各チューブT1、T2をチューブ接合装置1から取り外す。 Next, the control unit 90 unlocks the interlock 30. Next, the user M performs an operation of opening the lid portion 22, and removes the tubes T1 and T2 from the tube joining device 1 as shown in FIG. 23.
 以上説明したように、チューブ接合装置1は、加熱した板状のウェハーWFによってチューブT1の端部とチューブT2の端部を溶断した後、チューブT1の溶断した端部とチューブT2の溶断した端部を入れ替えて接合するチューブ接合装置である。チューブ接合装置1は、筐体10と、収容部40と、移動部材110と、ウェハー検出部130と、を有する。収容部40は、筐体10に設けられ、複数のウェハーWFを収容可能な収容空間40aが形成されている。移動部材110は、収容空間40a内にウェハーWFが配置されていない状態では第1位置P1に位置し、収容空間40a内にウェハーWFが配置された状態ではウェハーWFに押されて第2位置P2に位置する。ウェハー検出部130は、移動部材110の位置に基づいてウェハーWFが収容空間40a内に存在するか否かを検出する。 As described above, in the tube joining device 1, after the end portion of the tube T1 and the end portion of the tube T2 are fused by the heated plate-shaped wafer WF, the fused end portion of the tube T1 and the fused end of the tube T2 are fused. It is a tube joining device that joins by exchanging parts. The tube joining device 1 includes a housing 10, an accommodating portion 40, a moving member 110, and a wafer detecting portion 130. The accommodating portion 40 is provided in the housing 10, and an accommodating space 40a capable of accommodating a plurality of wafer WFs is formed. The moving member 110 is located at the first position P1 when the wafer WF is not arranged in the accommodation space 40a, and is pushed by the wafer WF when the wafer WF is arranged in the accommodation space 40a and is pushed by the second position P2. Located in. The wafer detection unit 130 detects whether or not the wafer WF exists in the accommodation space 40a based on the position of the moving member 110.
 上記チューブ接合装置1によれば、ウェハー検出部130は、ウェハーWFが収容空間40aに存在するか否かを移動部材110の位置に基づいて検出する。ウェハーWFとウェハー検出部130の光学的な位置関係を調整する必要がないため、上記チューブ接合装置1は、ウェハーWFを検出するウェハー検出部130をより簡便に組み付けることができる。 According to the tube joining device 1, the wafer detection unit 130 detects whether or not the wafer WF exists in the accommodation space 40a based on the position of the moving member 110. Since it is not necessary to adjust the optical positional relationship between the wafer WF and the wafer detection unit 130, the tube joining device 1 can more easily assemble the wafer detection unit 130 that detects the wafer WF.
 また、筐体10の側面には、収容空間40aに連通し、複数のウェハーWFを挿入可能な開口部11cが形成されている。そのため、開口部11cから液体等が侵入することを抑制できる。 Further, on the side surface of the housing 10, an opening 11c is formed which communicates with the accommodation space 40a and allows a plurality of wafer WFs to be inserted. Therefore, it is possible to prevent liquids and the like from entering through the opening 11c.
 また、ウェハー検出部130は、フォトセンサであり、筐体10の内部および収容空間40aの外部に配置されている。そのため、開口部11cを介して筐体10の外部から収容空間40a内に光が侵入した際に、侵入した光によってフォトセンサであるウェハー検出部130が誤検出することを抑制できる。 Further, the wafer detection unit 130 is a photo sensor and is arranged inside the housing 10 and outside the accommodation space 40a. Therefore, when light enters the accommodation space 40a from the outside of the housing 10 through the opening 11c, it is possible to prevent the wafer detection unit 130, which is a photo sensor, from erroneously detecting the light that has entered the accommodation space 40a.
 また、移動部材110は、ウェハーWFに当接可能な当接部113を有する。当接部113は、ウェハーWFが溶断のために収容部40の外部に送り出された際に、ウェハーWFの送り出しに伴い回転自在に構成している。そのため、ウェハーWFがチューブT1、T2の溶断のために送り出される際に、ウェハーWFが、ウェハーWFと当接する移動部材110によって傷つくことを抑制できる。 Further, the moving member 110 has a contact portion 113 capable of contacting the wafer WF. The contact portion 113 is configured to be rotatable as the wafer WF is sent out when the wafer WF is sent out of the accommodating portion 40 for fusing. Therefore, when the wafer WF is sent out for fusing the tubes T1 and T2, it is possible to prevent the wafer WF from being damaged by the moving member 110 that comes into contact with the wafer WF.
 また、移動部材110は、第1位置P1及び第2位置P2に移動可能な本体部111と、本体部111を収容部40に対して移動可能に支持する支持部112と、を有する。収容部40には、支持部112を挿し込み可能な溝部41dが形成されている。そのため、移動部材110は、溝部41dに挿し込むことによって収容部40に簡便に組み付けることができる。 Further, the moving member 110 has a main body portion 111 that can be moved to the first position P1 and the second position P2, and a support portion 112 that movably supports the main body portion 111 with respect to the accommodating portion 40. The accommodating portion 40 is formed with a groove portion 41d into which the support portion 112 can be inserted. Therefore, the moving member 110 can be easily assembled to the accommodating portion 40 by inserting it into the groove portion 41d.
 また、チューブ接合装置1は、移動部材110に第2位置P2から第1位置P1に向かう方向の付勢力Fを付与する付勢部材120をさらに有する。そのため、ウェハーWFが収容空間40aに存在しない場合に、移動部材110を第2位置P2から第1位置P1に戻すことができる。 Further, the tube joining device 1 further includes an urging member 120 that applies an urging force F in the direction from the second position P2 to the first position P1 to the moving member 110. Therefore, when the wafer WF does not exist in the accommodation space 40a, the moving member 110 can be returned from the second position P2 to the first position P1.
 なお、本発明は上述した実施形態にのみ限定されず、特許請求の範囲において種々の変更が可能である。 The present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the claims.
 また、本願発明は、腹膜透析のみならず、例えば輸血に用いる血液製剤等を収容する容器(バッグ)に接続されたチューブと他のチューブとを無菌的に接合する装置にも用いることができる。この場合、チューブ及びバッグ内の血液成分(製剤)等の無菌性を保持することができる。 Further, the present invention can be used not only for peritoneal dialysis, but also for a device for aseptically joining a tube connected to a container (bag) containing a blood product or the like used for blood transfusion to another tube. In this case, the sterility of the blood components (preparations) in the tube and the bag can be maintained.
 また、本願発明は、採取・培養した各種細胞を含む細胞培養液を収容する容器(バッグ)に接続されたチューブと他のチューブとを無菌的に接合する装置にも用いることができる。この場合も、チューブ接合時にチューブ及びバッグ内の細胞培養液の無菌性・安全性を保持することができる。 The present invention can also be used in an apparatus for aseptically joining a tube connected to a container (bag) containing a cell culture solution containing various collected and cultured cells to another tube. Also in this case, the sterility and safety of the cell culture solution in the tube and the bag can be maintained at the time of tube joining.
 また、本願発明において、収容部の具体的な構成は、特に限定されない。例えば、上記実施形態では、収容部が第1部材及び第2部材によって構成される例を説明したが、収容部は、一つの部材によって構成されていてもよいし、3以上の部材によって構成されていてもよい。 Further, in the present invention, the specific configuration of the accommodating portion is not particularly limited. For example, in the above embodiment, the example in which the accommodating portion is composed of the first member and the second member has been described, but the accommodating portion may be composed of one member or three or more members. You may be.
 また、本願発明において、検出部の具体的な構成は、移動部材が第1位置に配置されているのかまたは第2位置に配置されているのかを検出可能である限り、特に限定されない。例えば、上記実施形態では、検出部がフォトセンサによって検出される例を説明したが、検出部は、移動部材の位置に応じてONとOFFを切り替え可能な機械式のスイッチ等によって構成してもよい。 Further, in the present invention, the specific configuration of the detection unit is not particularly limited as long as it is possible to detect whether the moving member is arranged at the first position or the second position. For example, in the above embodiment, the example in which the detection unit is detected by the photo sensor has been described, but the detection unit may be configured by a mechanical switch or the like that can switch ON and OFF according to the position of the moving member. Good.
 また、本願発明において、移動部材の具体的な構成は、収容部に切断部材が配置されていない状態では第1位置に位置し、収容部に切断部材が配置された状態では切断部材に押されて第2位置に位置する限り、特に限定されない。例えば、移動部材は、回転可能に構成されるのではなく、直進可能(前進後退)に構成されてもよい。 Further, in the present invention, the specific configuration of the moving member is located at the first position when the cutting member is not arranged in the accommodating portion, and is pushed by the cutting member when the cutting member is arranged in the accommodating portion. As long as it is located at the second position, it is not particularly limited. For example, the moving member may be configured to be straight (forward and backward) instead of being rotatable.
 また、本願発明において、収容部の収容空間に連通し、複数の切断部材を挿入可能な開口部は、筐体の側面ではなく、上面に設けられていてもよい。 Further, in the present invention, the opening that communicates with the accommodating space of the accommodating portion and into which a plurality of cutting members can be inserted may be provided on the upper surface instead of the side surface of the housing.
 本出願は、2019年6月25日に出願された日本国特許出願第2019-117311号に基づいており、その開示内容は、参照により全体として引用されている。 This application is based on Japanese Patent Application No. 2019-117311 filed on June 25, 2019, the disclosure of which is cited as a whole by reference.
1    チューブ接合装置、
10   筐体、
40   収容部、
40a  収容空間、
41d  溝部、
110  移動部材、
111  本体部、
112  支持部、
113  当接部、
130  ウェハー検出部、
131  発光部、
132  受光部、
D2   挿入方向、
F    付勢力、
P1   第1位置、
P2   第2位置、
T1   チューブ(第1チューブ)、
T2   チューブ(第2チューブ)、
WC   ウェハーカセット、
WF   ウェハー(切断部材)。
1 Tube joining device,
10 housings,
40 containment
40a storage space,
41d groove,
110 moving member,
111 body,
112 support,
113 abutment,
130 Wafer detector,
131 light emitting part,
132 Receiver,
D2 insertion direction,
F urging force,
P1 1st position,
P2 2nd position,
T1 tube (1st tube),
T2 tube (second tube),
WC wafer cassette,
WF wafer (cutting member).

Claims (6)

  1.  加熱した板状の切断部材によって第1チューブの端部と第2チューブの端部を溶断した後、前記第1チューブの溶断した端部と前記第2チューブの溶断した端部を入れ替えて接合するチューブ接合装置であって、
     筐体と、
     前記筐体に設けられ、複数の前記切断部材を収容可能な収容空間が形成された収容部と、
     前記収容部に前記切断部材が配置されていない状態では第1位置に位置し、前記収容部に前記切断部材が配置された状態では前記切断部材に押されて第2位置に位置する移動部材と、
     前記移動部材の位置に基づいて前記切断部材が前記収容空間内に存在するか否かを検出する検出部と、を有するチューブ接合装置。
    After fusing the end of the first tube and the end of the second tube with a heated plate-shaped cutting member, the fusing end of the first tube and the fusing end of the second tube are exchanged and joined. It is a tube joining device
    With the housing
    An accommodating portion provided in the housing and having an accommodating space for accommodating a plurality of the cutting members.
    When the cutting member is not arranged in the accommodating portion, the moving member is located at the first position, and when the cutting member is arranged in the accommodating portion, the moving member is pushed by the cutting member and is located at the second position. ,
    A tube joining device including a detection unit that detects whether or not the cutting member exists in the accommodation space based on the position of the moving member.
  2.  前記筐体の側面には、前記収容空間に連通し、複数の前記切断部材を挿入可能な開口部が形成されている請求項1に記載のチューブ接合装置。 The tube joining device according to claim 1, wherein an opening is formed on the side surface of the housing so as to communicate with the accommodation space and allow a plurality of the cutting members to be inserted.
  3.  前記検出部は、フォトセンサであり、前記筐体の内部および前記収容空間の外部に配置されている請求項1または請求項2に記載のチューブ接合装置。 The tube joining device according to claim 1 or 2, wherein the detection unit is a photo sensor and is arranged inside the housing and outside the accommodation space.
  4.  前記移動部材は、前記切断部材に当接可能な当接部を有し、
     前記当接部は、前記切断部材が溶断のために前記収容部の外部へ送り出された際に、前記切断部材の送り出しに伴い回転自在に構成している請求項1~3のいずれか一項に記載のチューブ接合装置。
    The moving member has an abutting portion capable of contacting the cutting member.
    Any one of claims 1 to 3, wherein the contact portion is rotatably configured as the cutting member is sent out when the cutting member is sent out of the accommodating portion for fusing. The tube joining device according to.
  5.  前記移動部材は、前記第1位置及び前記第2位置に移動可能な本体部と、前記本体部を前記収容部に対して移動可能に支持する支持部と、を有し、
     前記収容部には、前記支持部を挿し込み可能な溝部が形成されている請求項1~4のいずれか一項に記載のチューブ接合装置。
    The moving member has a main body portion that can be moved to the first position and the second position, and a support portion that movably supports the main body portion with respect to the accommodating portion.
    The tube joining device according to any one of claims 1 to 4, wherein a groove into which the support portion can be inserted is formed in the accommodating portion.
  6.  前記移動部材に前記第2位置から前記第1位置に向かう方向の付勢力を付与する付勢部材をさらに有する請求項1~5のいずれか一項に記載のチューブ接合装置。 The tube joining device according to any one of claims 1 to 5, further comprising an urging member that applies an urging force in a direction from the second position to the first position to the moving member.
PCT/JP2020/023987 2019-06-25 2020-06-18 Tube joining device WO2020262194A1 (en)

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JP2016022227A (en) * 2014-07-22 2016-02-08 テルモ株式会社 Tube joining device

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