WO2020261932A1 - Wire harness - Google Patents

Wire harness Download PDF

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Publication number
WO2020261932A1
WO2020261932A1 PCT/JP2020/022266 JP2020022266W WO2020261932A1 WO 2020261932 A1 WO2020261932 A1 WO 2020261932A1 JP 2020022266 W JP2020022266 W JP 2020022266W WO 2020261932 A1 WO2020261932 A1 WO 2020261932A1
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WO
WIPO (PCT)
Prior art keywords
conductive path
distributor
wire
electric
conductive
Prior art date
Application number
PCT/JP2020/022266
Other languages
French (fr)
Japanese (ja)
Inventor
克俊 伊澤
Original Assignee
住友電装株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友電装株式会社 filed Critical 住友電装株式会社
Publication of WO2020261932A1 publication Critical patent/WO2020261932A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/20Metal tubes, e.g. lead sheaths

Definitions

  • This disclosure relates to wire harnesses.
  • wire harnesses used in vehicles such as hybrid vehicles and electric vehicles are provided with electric wires that electrically connect a high-voltage battery and an electric device such as an inverter (see, for example, Patent Document 1).
  • FIG. 8 shows a conventional wire harness 80.
  • the high-voltage power line 81 that electrically connects the battery and the inverter is covered with a tubular exterior member 85.
  • an electric wire 82 that electrically connects an electric device such as an air conditioner and a battery is housed in an exterior member 85 together with a high-voltage electric wire 81.
  • the high-voltage electric wire 81 and the electric wire 82 are arranged in parallel in one exterior member 85.
  • the wire harness 80 in which a plurality of types of electric wires (high-voltage electric wire 81 and electric wire 82) are housed in one exterior member 85 has a problem that the structure tends to be complicated and the assembling property to a vehicle is deteriorated.
  • the purpose of the present disclosure is to provide a wire harness that can improve the ease of assembly to a vehicle.
  • the wire harness of the present disclosure includes a first conductive path to which the first end is connected to a battery mounted on a vehicle, a distributor connected to the second end of the first conductive path, and the distributor.
  • the distributor has a plurality of provided connectors and a plurality of second conductive paths to which one end is connected to the connector and an electric device is connected to the other end, and the distributor is the first from the battery.
  • the electric power supplied through the conductive path is distributed to the plurality of second conductive paths.
  • the wire harness of the present disclosure has the effect of improving the ease of assembly to the vehicle.
  • FIG. 1 is a schematic configuration diagram showing a wire harness of one embodiment.
  • FIG. 2 is a cross-sectional view showing a conductive path of one embodiment.
  • FIG. 3 is a cross-sectional view showing the conductive path of one embodiment.
  • FIG. 4 is a cross-sectional view showing the conductive path of one embodiment.
  • FIG. 5 is a schematic cross-sectional view showing a part of the wire harness of one embodiment.
  • FIG. 6 is a schematic configuration diagram showing a wire harness of a modified example.
  • FIG. 7 is a cross-sectional view showing the conductive path of the modified example.
  • FIG. 8 is a cross-sectional view showing a conventional wire harness.
  • the wire harness of the present disclosure includes a first conductive path to which the first end is connected to a battery mounted on a vehicle, a distributor connected to the second end of the first conductive path, and the above. It has a plurality of connectors provided on the distributor, and a plurality of second conductive paths to which one end is connected to the connector and the electrical equipment is connected to the other end, and the distributor is connected to the battery. The electric power supplied through the first conductive path is distributed to the plurality of second conductive paths.
  • the electric power supplied from the battery to the distributor through the first conductive path is distributed to the number of second conductive paths by the distributor. Therefore, the first conductive path connecting the battery and the distributor can be configured by a set of circuits including a positive wire and a negative wire. As a result, it is possible to prevent the structure of the first conductive path from becoming complicated. Therefore, as compared with the conventional wire harness, the assembling property of the wire harness to the vehicle can be improved.
  • the second end of the first conductive path is connected to the distributor, and the second conductive path is connected to the connector provided in the distributor. Therefore, the first conductive path and the second conductive path can be separated. As a result, the first conductive path and the second conductive path can be separately assembled to the vehicle. Therefore, the assembling property of the wire harness to the vehicle can be improved as compared with the case where the first conductive path and the second conductive path are assembled to the vehicle together.
  • the electric wires included in the first conductive path are only the positive side electric wire and the negative side electric wire constituting one set of circuits.
  • the electric wires of the first conductive path are only the positive side electric wires and the negative side electric wires constituting one set of circuits, so that compared with the case of having a plurality of sets of circuits.
  • the structure of the first conductive path can be simplified. As a result, the assembling property of the wire harness to the vehicle can be improved. Further, it is possible to improve the transportation efficiency of the wire harness (particularly, the first conductive path) before assembling to the vehicle.
  • the conductor cross-sectional area of the electric wire possessed by the first conductive path is formed larger than the conductor cross-sectional area of the electric wire possessed by each of the second conductive paths. According to this configuration, a current larger than the current flowing through each of the second conductive paths can be passed through the first conductive path.
  • the rigidity of the first conductive path is preferably higher than the rigidity of each of the second conductive paths. According to this configuration, the rigidity of the first conductive path is increased, so that the assembling property of the first conductive path to the vehicle can be improved. On the other hand, since the rigidity of the second conductive path is lowered, the second conductive path can be suitably connected to the electric device even when the space around the electric device is narrow. This makes it possible to improve the workability of connecting the second conductive path to the electric device.
  • the distributor is fixed to the vehicle body of the vehicle. According to this configuration, even when the second conductive path is shaken due to vibration caused by an engine or the like, the swing is separated from the first conductive path by a distributor fixed to the vehicle body. be able to. As a result, it is possible to prevent the first conductive path from swinging. Therefore, the rigidity of the first conductive path can be set high.
  • the distributor is provided at a boundary portion between the inside of the vehicle and the outside of the vehicle, and a connection portion between the distributor and the first conductive path is provided outside the vehicle interior, and the distributor and each of the second.
  • the connection portion with the conductive path is provided in the vehicle interior.
  • the connecting portion between the distributor and the second conductive path can have a non-waterproof structure. Thereby, the structure of the connecting portion between the distributor and the second conductive path and the structure of the second conductive path can be simplified.
  • the distributor has a metal housing, and the first conductive path has a plurality of electric wires and a metal metal pipe that collectively surrounds the outer periphery of the plurality of electric wires.
  • the metal pipe is electrically connected to the housing. According to this configuration, the metal housing and the metal pipe can function as the electromagnetic shield member.
  • the metal pipe is connected to the housing by a conductive joining material so that the internal space of the metal pipe and the internal space of the housing communicate with each other, and the joining material is connected to the housing.
  • the metal pipe and the housing are connected so that the internal space of the metal pipe and the internal space of the housing are in a waterproof state.
  • the joining material that electrically connects the metal pipe and the housing functions as a waterproof member that keeps the internal space of the metal pipe and the internal space of the housing in a waterproof state. That is, the joining material can function as an electrical connection member and a waterproof member.
  • the structure of the connecting portion between the metal pipe and the housing can be simplified as compared with the case where the electrical connecting member and the waterproof member are made of separate members.
  • the plurality of second conductive paths have a conductive path connected to the inverter and a conductive path connected to an electric device other than the inverter. According to this configuration, a plurality of second conductive paths having a conductive path connected to the inverter and a conductive path connected to an electric device other than the inverter are electrically connected to the first conductive path via a distributor. Be connected.
  • the wire harness 10 shown in FIG. 1 is mounted on a vehicle V such as a hybrid vehicle or an electric vehicle, for example.
  • the wire harness 10 electrically connects two or three or more electric devices (equipment).
  • the wire harness 10 of the present embodiment electrically connects the high-voltage battery M1 and a plurality of electric devices M2, M3, M4, and M5.
  • the battery M1 is provided, for example, near the rear of the vehicle V.
  • the battery M1 is fixed to the vehicle body of the vehicle V, for example.
  • An example of the electric device M2 is an inverter installed in front of the vehicle V with respect to the battery M1.
  • the battery M1 is, for example, a battery capable of supplying a voltage of 100 volts or more.
  • the electric device M2 as an inverter is connected to, for example, a wheel drive motor (not shown) that is a power source for traveling the vehicle.
  • the inverter (electrical device M2) generates AC power from the DC power from the battery M1 and supplies the AC power to the motor.
  • the plurality of electric devices M3 to M5 are, for example, electric devices such as an air conditioner and a DC / DC converter.
  • the electric devices M2 to M5 are provided in a vehicle interior such as an engine room, for example.
  • the wire harness 10 includes a conductive path 20 whose one end (here, the rear end) is connected to the battery M1, and a distributor 30 whose one end (here, the front end) is connected to the other end of the conductive path 20. It has a conductive path 50 that connects the distributor 30 and the electric device M2, and a conductive path 60 that connects the distributor 30 and the electric devices M3 to M5.
  • the conductive path 20 electrically connects the battery M1 and the distributor 30.
  • the conductive path 20 of the present embodiment constitutes a high voltage circuit that enables high voltage to be exchanged between the battery M1 and the distributor 30.
  • the conductive path 20 is arranged from the battery M1 to the distributor 30 in such a manner that, for example, a part or all of the conductive path 20 passes under the floor of the vehicle V. That is, the conductive path 20 constitutes the lower part of the floor of the wire harness 10.
  • the conductive path 20 has one or a plurality of electric wires 21, a connector C1 attached to the rear end of the electric wire 21, and an exterior member 25 that surrounds the outer periphery of the electric wire 21.
  • the rear end of the electric wire 21 is connected to the battery M1 via the connector C1, and the front end of the electric wire 21 is connected to the distributor 30.
  • the electric wire 21 is, for example, a high-voltage electric wire that can handle high voltage and large current.
  • the electric wire 21 may be, for example, a shielded electric wire having an electromagnetic shield structure by itself, or a non-shielded electric wire having no electromagnetic shield by itself.
  • the electric wire 21 of this embodiment is a non-shielded electric wire.
  • the electric wire 21 of the present embodiment has a positive electric wire 21A connected to the positive terminal of the battery M1 (see FIG. 1) and a negative electric wire 21B connected to the negative terminal of the battery M1. It has two high-voltage power lines.
  • a set of circuits is composed of the positive side electric wire 21A and the negative side electric wire 21B.
  • Each of the electric wires 21A and 21B has a core wire 22 made of a conductor and an insulating coating 23 that covers the outer periphery of the core wire 22.
  • the electric wires 21A and 21B are formed in a long shape so as to extend in the front-rear direction of the vehicle, for example.
  • the core wire 22 includes, for example, a stranded wire formed by twisting a plurality of metal strands, a columnar conductor composed of one columnar metal rod having a solid structure inside, and a tubular conductor (pipe) having a hollow structure inside. Conductor) or the like can be used.
  • a columnar conductor for example, a single core wire or a bass bar can be used.
  • a stranded wire, a columnar conductor, or a tubular conductor may be used in combination.
  • the core wire 22 of the present embodiment is a single core wire.
  • a metal material such as copper-based or aluminum-based can be used.
  • the core wire 22 is formed by, for example, extrusion molding.
  • the cross-sectional shape (that is, the cross-sectional shape) obtained by cutting the core wire 22 along a plane orthogonal to the length direction of the core wire 22 can be any shape.
  • the cross-sectional shape of the core wire 22 can be any shape.
  • the cross-sectional shape of the core wire 22 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape.
  • the "flat shape” includes, for example, a rectangle, an oval shape, an ellipse shape, and the like.
  • the "rectangle” in the present specification has a long side and a short side, excluding a square.
  • the "rectangle” in the present specification includes a shape in which the ridge portion is chamfered and a shape in which the ridge portion is rounded.
  • the "oval” in the present specification is a shape consisting of two parallel lines of substantially equal length and two semicircles.
  • the cross-sectional shape of the core wire 22 of the present embodiment is formed in an oval shape.
  • the insulating coating 23 covers the outer peripheral surface of the core wire 22 over the entire circumference, for example.
  • the insulating coating 23 covers, for example, the outer peripheral surface of the core wire 22 in close contact with the entire circumference.
  • the outer peripheral surface of the insulating coating 23 is formed, for example, in a shape along the outer peripheral surface of the core wire 22.
  • the insulating coating 23 of the present embodiment is formed in an oblong cylinder shape having an oval cross-sectional shape on the inner circumference and the outer circumference.
  • the insulating coating 23 is made of an insulating material such as a synthetic resin.
  • the electric wires 21A and 21B have rigidity that can maintain the shape along the arrangement path of the conductive path 20, for example.
  • the electric wires 21A and 21B have such a rigidity that the linear or bent state is not released by the vibration of the vehicle V or the like when the electric wires 21A and 21B are mounted on the vehicle V.
  • the conductive path 20 may be configured to have or maintain one or more straight portions and one or more bent portions. As a result, it is possible to prevent the conductive path 20 from hanging down in the lower part of the floor or the like. Further, the configuration of the conductive path 20 having the above rigidity can improve the handleability of the conductive path 20 such as easy packing, easy transportation, and availability for automation of the assembly process to the vehicle V.
  • the exterior member 25 has a long tubular shape as a whole.
  • a plurality of electric wires 21A and 21B are housed in the internal space S1 of the exterior member 25.
  • the exterior member 25 is formed so as to surround the outer circumferences of the plurality of electric wires 21A and 21B over the entire circumference.
  • only two electric wires 21A and 21B are housed in the exterior member 25.
  • the wires 21A and 21B can be loosely housed in the exterior member 25 over the entire length of the wires 21A and 21B.
  • the electric wires 21A and 21B may be in partial contact with the exterior member 25.
  • the exterior member 25 protects the electric wires 21A and 21B housed therein from flying objects and water droplets.
  • a pipe made of metal or resin, a protector made of resin, a flexible corrugated tube made of resin or the like, a waterproof cover made of rubber, or a combination thereof can be used. ..
  • the exterior member 25 of this embodiment is a metal pipe.
  • a metal material such as copper-based or aluminum-based can be used.
  • the exterior member 25 made of such a metal pipe has a protective function of protecting the electric wire 21 from flying objects and the like, an electromagnetic shield function of protecting the electric wire 21 from electromagnetic waves, and a heat dissipation function of dissipating heat generated in the electric wire 21 and the like. have.
  • the exterior member 25 is, for example, a member having a higher bending rigidity than the electric wire 21.
  • the exterior member 25 is more difficult to bend than, for example, the electric wire 21.
  • the exterior member 25 of the present embodiment has rigidity that can maintain the path of the electric wire 21, for example.
  • Such an exterior member 25 has a route regulating function that regulates the path of the electric wire 21 in addition to the above-mentioned protection function, electromagnetic shielding function, and heat dissipation function.
  • the cross-sectional shape of the exterior member 25 can be any shape.
  • the cross-sectional shape of the exterior member 25 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape.
  • the cross-sectional shape of the exterior member 25 of the present embodiment is formed in a circular shape. That is, the exterior member 25 is formed in a cylindrical shape having a circular inner and outer cross-sectional shapes.
  • the exterior member 25 can be formed, for example, by extrusion molding. Such an exterior member 25 is formed, for example, in a shape having a constant cross-sectional shape over the entire length in the length direction.
  • the conductive path 20 is arranged in, for example, a portion (for example, under the floor) where the arrangement of the wire harness 10 is easy and the shape needs to be maintained. Therefore, in the conductive path 20, it is preferable that at least one of the electric wire 21 and the exterior member 25 has a route regulating function. In the conductive path 20 of the present embodiment, both the electric wire 21 and the exterior member 25 have a route regulating function. Further, the conductive path 20 is arranged in a portion requiring waterproofing, for example. Therefore, in the conductive path 20, the accommodation space in which the electric wires 21A and 21B are accommodated is configured as a closed space, and the inside of the accommodation space is maintained in a waterproof state (water-stopped state). For example, the connection portion between the connector C1 and the conductive path 20 shown in FIG. 1 and the connecting portion between the conductive path 20 and the distributor 30 have a waterproof structure such as a rubber waterproof cover.
  • One end (here, the front end) of the conductive path 20 is connected to the distributor 30.
  • the conductive path 20 and the distributor 30 are integrated.
  • one end of the conductive path 20 is inseparably connected to, for example, the distributor 30.
  • the conductive path 50 connected to the electric device M2 is connected to the distributor 30 by the connector C2. That is, the conductive path 50 is detachably connected to the distributor 30.
  • the conductive path 60 connected to each of the electric devices M3 to M5 is connected to the distributor 30 by the connector C3. That is, each conductive path 60 is detachably connected to the distributor 30.
  • the distributor 30 distributes the DC power supplied from the battery M1 to a plurality of electric devices M2 to M5.
  • the distributor 30 is fixed to, for example, the vehicle body P1 of the vehicle V.
  • the distributor 30 is fixed to, for example, the mounting surface P1a of the vehicle body P1.
  • the distributor 30 is fixed to the mounting surface P1a by, for example, bolts (not shown).
  • the distributor 30 is provided, for example, at the boundary between the outside of the vehicle interior such as the lower floor and the interior of the engine room.
  • the connecting portion between the distributor 30 and the conductive path 20 is provided outside the vehicle interior, and the connecting portion between the distributor 30 and the conductive paths 50 and 60 is provided inside the vehicle interior. Therefore, while the connection portion between the distributor 30 and the conductive path 20 needs to be waterproof, the connection portion between the distributor 30 and the conductive paths 50 and 60 does not need to be waterproof. Therefore, it is not necessary to provide a waterproof structure at the connection portion between the distributor 30 and the conductive paths 50 and 60.
  • the conductive path 50 electrically connects the distributor 30 and the electric device M2.
  • the conductive path 50 of the present embodiment constitutes a high voltage circuit that enables high voltage to be exchanged between the distributor 30 and the electric device M2.
  • the conductive path 50 is arranged from the distributor 30 to the electric device M2, for example.
  • the entire length of the conductive path 50 in the length direction is arranged in the vehicle interior such as an engine room.
  • the conductive path 50 has one or a plurality of electric wires 51, connectors C2 attached to both ends of the electric wire 51, and an exterior member 55 surrounding the outer periphery of the electric wire 51.
  • One end of the electric wire 51 is connected to the electric device M2 via the connector C2, and the other end of the electric wire 51 is connected to the distributor 30 via the connector C2.
  • the electric wire 51 is, for example, a high-voltage electric wire that can handle high voltage and large current.
  • the electric wire 51 may be, for example, a shielded electric wire having an electromagnetic shield structure by itself, or a non-shielded electric wire having no electromagnetic shield by itself.
  • the electric wire 51 of this embodiment is a non-shielded electric wire.
  • the electric wire 51 of the present embodiment consists of a positive electric wire 51A connected to the positive terminal of the electric device M2 and a negative electric wire 51B connected to the negative terminal of the electric device M2. It has a book high-voltage power line.
  • Each of the electric wires 51A and 51B has a core wire 52 made of a conductor and an insulating coating 53 that covers the outer periphery of the core wire 52.
  • the electric wires 51A and 51B are formed in a long shape so as to extend in the front-rear direction of the vehicle, for example.
  • the core wire 52 for example, a stranded wire, a columnar conductor, a tubular conductor, or a combination thereof can be used.
  • the core wire 52 of this embodiment is a stranded wire.
  • a metal material such as copper-based or aluminum-based can be used.
  • the core wire 52 is formed by, for example, extrusion molding.
  • the cross-sectional area (that is, the cross-sectional area) of the core wire 52 is formed to be smaller than the cross-sectional area of the core wire 22 (see FIG. 2), for example. That is, the conductor cross-sectional area of the electric wire 51 of the conductive path 50 is formed to be smaller than the conductor cross-sectional area of the electric wire 21 of the conductive path 20 shown in FIG.
  • the amount of current flowing through the core wire 52 is, for example, smaller than the amount of current flowing through the core wire 22.
  • the cross-sectional shape of the core wire 52 can be any shape.
  • the cross-sectional shape of the core wire 52 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape.
  • the cross-sectional shape of the core wire 52 of the present embodiment is formed in a circular shape.
  • the insulating coating 53 covers the outer peripheral surface of the core wire 52 over the entire circumference, for example.
  • the insulating coating 53 covers, for example, the outer peripheral surface of the core wire 52 in close contact with the entire circumference.
  • the outer peripheral surface of the insulating coating 53 is formed, for example, in a shape along the outer peripheral surface of the core wire 52.
  • the insulating coating 53 of the present embodiment is formed in a cylindrical shape having a circular inner and outer peripheral cross-sectional shapes.
  • the insulating coating 53 is made of an insulating material such as a synthetic resin.
  • the electric wire 51 is more flexible than the electric wire 21, for example.
  • the electric wire 51 has a lower rigidity than the electric wire 21 and is easily bent. As a result, the workability of connecting the electric wire 51 to the electric device M2 and the distributor 30 can be improved.
  • the exterior member 55 has a long tubular shape as a whole.
  • a plurality of electric wires 51A and 51B are housed in the internal space S2 of the exterior member 55.
  • the exterior member 55 is formed so as to surround the outer circumferences of the plurality of electric wires 51A and 51B over the entire circumference.
  • only two electric wires 51A and 51B are housed in the exterior member 55 as electric wires.
  • the wires 51A and 51B can be loosely housed in the exterior member 55 over the entire length of the wires 51A and 51B.
  • the electric wires 51A and 51B may be in partial contact with the exterior member 55.
  • the exterior member 55 protects the electric wires 51A and 51B housed therein from flying objects and the like.
  • a pipe made of metal or resin, a protector made of resin, a flexible corrugated tube made of resin or the like, a waterproof cover made of rubber, or a combination thereof can be used. ..
  • the exterior member 55 is preferably more flexible and flexible than the exterior member 25 (see FIG. 2), for example.
  • the exterior member 55 of the present embodiment is a resin corrugated tube.
  • a resin material having conductivity or a resin material having no conductivity can be used.
  • resin material for example, synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
  • the cross-sectional shape of the exterior member 55 can be any shape.
  • the cross-sectional shape of the exterior member 55 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape.
  • the cross-sectional shape of the exterior member 55 of the present embodiment is formed in a circular shape. That is, the exterior member 55 is formed in a cylindrical shape having a circular inner and outer cross-sectional shapes.
  • the conductive path 50 has, for example, an electromagnetic shield member 56.
  • the electromagnetic shield member 56 is formed so as to collectively surround the outer circumferences of the plurality of electric wires 51 in the internal space S2 of the exterior member 55, for example.
  • the electromagnetic shield member 56 is provided, for example, between the inner peripheral surface of the exterior member 55 and the outer peripheral surface of the electric wire 51.
  • a flexible braided wire or a metal foil can be used as the braided wire.
  • a braided wire a braided wire in which a plurality of metal strands are knitted or a braided wire in which a metal strand and a resin strand are combined can be used.
  • the material of the metal wire for example, a metal material such as copper-based or aluminum-based can be used.
  • a resin wire for example, reinforcing fibers having excellent insulating properties and shear resistance such as para-aramid fibers can be used.
  • both ends of the electromagnetic shield member 56 are grounded (grounded) in the distributor 30 and the electric device M2 shown in FIG.
  • the conductive path 50 shown in FIG. 1 is superior in flexibility and flexibility to the conductive path 20.
  • the conductive path 50 is arranged in, for example, a portion corresponding to the periphery of the electric device M2 in which the space is narrow and the arrangement is difficult in the arrangement path of the wire harness 10.
  • the conductive path 50 is easily affected by vibration caused by, for example, an engine or the like, and is arranged in a swing section where swing occurs in the wire harness 10.
  • the conductive path 50 is excellent in flexibility, the conductive path 50 can absorb the fluctuation and prevent damage such as disconnection of the conductive path 50.
  • the conductive path 50 is arranged in a vehicle interior such as an engine room, and is arranged in a non-waterproof section that does not require waterproofing. Therefore, the conductive path 50 does not have to have a waterproof structure. For example, it is not necessary to provide a waterproof structure at the connection portion between the conductive path 50 and the distributor 30.
  • Each conductive path 60 electrically connects the distributor 30 and each of the electric devices M3 to M5.
  • Each of the conductive paths 60 of the present embodiment constitutes a high voltage circuit that enables high voltage to be exchanged between the distributor 30 and the electric devices M3 to M5.
  • Each conductive path 60 is arranged from the distributor 30 to each of the electric devices M3 to M5, for example.
  • the total length of each conductive path 60 in the length direction is arranged in a vehicle interior such as an engine room.
  • Each conductive path 60 has one or a plurality of electric wires 61, connectors C3 attached to both ends of the electric wire 61, and an exterior member 65 surrounding the outer periphery of the electric wire 61.
  • One end of each electric wire 61 is connected to each of the electric devices M3 to M5 via the connector C3, and the other end of each electric wire 61 is connected to the distributor 30 via the connector C3.
  • Each electric wire 61 is, for example, a high-voltage electric wire capable of dealing with a high voltage and a large current.
  • the electric wire 61 may be, for example, a shielded electric wire having an electromagnetic shield structure by itself, or a non-shielded electric wire having no electromagnetic shield by itself.
  • the electric wire 61 of this embodiment is a non-shielded electric wire.
  • the electric wire 61 of the present embodiment has two high-voltage electric wires, a positive electric wire 61A and a negative electric wire 61B.
  • Each of the electric wires 61A and 61B has a core wire 62 made of a conductor and an insulating coating 63 that covers the outer periphery of the core wire 62.
  • the electric wires 61A and 61B are formed in a long shape so as to extend in the front-rear direction of the vehicle, for example.
  • the core wire 62 for example, a stranded wire, a columnar conductor, a tubular conductor, or a combination thereof can be used.
  • the core wire 62 of this embodiment is a stranded wire.
  • a metal material such as copper-based or aluminum-based can be used.
  • the core wire 62 is formed by, for example, extrusion molding.
  • the cross-sectional area of the core wire 62 is formed to be smaller than the cross-sectional area of the core wire 22 (see FIG. 2), for example.
  • the cross-sectional area of the core wire 62 is formed to be smaller than the cross-sectional area of the core wire 52 (see FIG. 3), for example. That is, the conductor cross-sectional area of the electric wire 61 of the conductive path 60 shown in FIG. 1 is smaller than the conductor cross-sectional area of the electric wire 21 of the conductive path 20 and smaller than the conductor cross-sectional area of the electric wire 51 of the conductive path 50. ..
  • the amount of current flowing through the core wire 62 is smaller than, for example, the amount of current flowing through the core wire 22.
  • the amount of current flowing through the core wire 62 is smaller than, for example, the amount of current flowing through the core wire 52.
  • the conductor cross-sectional area of the conductive paths 20 is formed so as to be equal to, for example, the total of the conductor cross-sectional areas of the conductive paths 50 and 60, or larger than the total of the conductor cross-sectional areas of the conductive paths 50 and 60. ..
  • the cross-sectional shape of the core wire 62 shown in FIG. 4 can be any shape.
  • the cross-sectional shape of the core wire 62 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape.
  • the cross-sectional shape of the core wire 62 of the present embodiment is formed in a circular shape.
  • the insulating coating 63 covers the outer peripheral surface of the core wire 62 over the entire circumference, for example.
  • the insulating coating 63 covers the outer peripheral surface of the core wire 62 in close contact with the entire circumference.
  • the outer peripheral surface of the insulating coating 63 is formed, for example, in a shape along the outer peripheral surface of the core wire 62.
  • the insulating coating 63 of the present embodiment is formed in a cylindrical shape having a circular inner and outer peripheral cross-sectional shapes.
  • the insulating coating 63 is made of an insulating material such as a synthetic resin.
  • the electric wire 61 is more flexible than the electric wire 21, for example.
  • the electric wire 61 has a lower rigidity than the electric wire 21 and is easily bent. As a result, the workability of connecting the electric wire 61 to the electric devices M3 to M5 and the distributor 30 can be improved.
  • the exterior member 65 has a long tubular shape as a whole.
  • a plurality of electric wires 61A and 61B are housed in the internal space S3 of the exterior member 65.
  • the exterior member 65 is formed so as to surround the outer circumferences of the plurality of electric wires 61A and 61B over the entire circumference.
  • only two electric wires 61A and 61B are housed in the exterior member 65.
  • the wires 61A and 61B can be loosely housed in the exterior member 65 over the entire length of the wires 61A and 61B.
  • the electric wires 61A and 61B may be in partial contact with the exterior member 65.
  • the exterior member 65 protects the electric wires 61A and 61B housed therein from flying objects and the like.
  • a pipe made of metal or resin, a protector made of resin, a flexible corrugated tube made of resin or the like, a waterproof cover made of rubber, or a combination thereof can be used. ..
  • the exterior member 65 is preferably more flexible and flexible than the exterior member 25 (see FIG. 2), for example.
  • the exterior member 65 of the present embodiment is a resin corrugated tube like the exterior member 55.
  • the cross-sectional shape of the exterior member 65 can be any shape.
  • the cross-sectional shape of the exterior member 65 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape.
  • the cross-sectional shape of the exterior member 65 of the present embodiment is formed in a circular shape. That is, the exterior member 65 is formed in a cylindrical shape having a circular inner and outer cross-sectional shapes.
  • the conductive path 60 does not have, for example, an electromagnetic shield member.
  • the conductive path 60 may have an electromagnetic shield member similar to the electromagnetic shield member 56 shown in FIG.
  • the electromagnetic shield member in this case is formed so as to collectively surround the outer circumferences of the plurality of electric wires 61 in the internal space S3 of the exterior member 65, for example.
  • the conductive path 60 is superior in flexibility and flexibility to the conductive path 20.
  • the conductive path 60 is arranged in, for example, a portion corresponding to the periphery of the electric devices M3 to M5 in which the space is narrow and the arrangement is difficult in the arrangement path of the wire harness 10.
  • the conductive path 60 is easily affected by vibration caused by, for example, an engine or the like, and is arranged in a swing section where swing occurs in the wire harness 10. At this time, since the conductive path 60 is excellent in flexibility, the conductive path 60 can absorb the fluctuation and suppress damage such as disconnection of the conductive path 60.
  • the conductive path 60 is arranged in a vehicle interior such as an engine room, and is arranged in a non-waterproof section that does not require waterproofing. Therefore, the conductive path 60 does not have to have a waterproof structure. For example, it is not necessary to provide a waterproof structure at the connection portion between the conductive path 60 and the distributor 30.
  • the conductive path 20 is formed to have higher rigidity than, for example, the conductive path 50, and higher rigidity than each conductive path 60.
  • the distributor 30 has, for example, a metal housing 31, a connector 32, a plurality of (here, three) connectors 33, a plurality of bus bars 35 and 36, and a fuse 38.
  • the housing 31 is fixed to the mounting surface P1a of the vehicle body P1 by, for example, bolts (not shown).
  • the housing 31 is connected to the ground through, for example, the vehicle body P1.
  • the housing 31 has a wall portion 31A and an internal space S4 surrounded by the wall portion 31A.
  • the wall portion 31A is formed with a through hole 31X that penetrates the wall portion 31A in the plate thickness direction.
  • the through hole 31X is formed so that the internal space S4 communicates with the outside of the housing 31.
  • the connectors 32 and 33 are attached to the wall portion 31A.
  • the connector C2 attached to the end of the electric wire 51 of the conductive path 50 is connected to the connector 32. That is, the electric wire 51 is connected to the connector 32 via the connector C2.
  • a connector C3 attached to the end of the electric wire 61 of the conductive path 60 is connected to each connector 33. That is, the electric wire 61 is connected to each connector 33 via the connector C3.
  • a metal material such as iron-based or aluminum-based can be used.
  • the front end portion of the exterior member 25 of the conductive path 20 is connected to the housing 31.
  • the exterior member 25 is connected to the housing 31 so that the internal space S1 of the exterior member 25 communicates with the internal space S4 of the housing 31 through the through hole 31X.
  • the exterior member 25 and the housing 31 are connected by, for example, a conductive joining material 28.
  • the bonding material 28 is, for example, a brazing material.
  • the exterior member 25 as a metal pipe and the metal housing 31 are connected by brazing.
  • the internal space S1 of the exterior member 25 and the internal space S4 of the housing 31 are configured as a closed space, and the interior spaces S1 and S4 are kept in a waterproof state.
  • the exterior member 25 having an electromagnetic shield function is connected to the ground through the joining material 28, the housing 31, and the vehicle body P1.
  • the method of connecting the exterior member 25 and the housing 31 is not limited to brazing, and may be, for example, welding or bolt fastening.
  • the insulating coating 23 is peeled off from the terminals of the electric wires 21A and 21B over a predetermined length range, and the core wire 22 is exposed.
  • the core wire 22 of the positive side electric wire 21A is electrically connected to the positive side bus bar 35.
  • the core wire 22 of the electric wire 21B on the negative side is electrically connected to the bus bar 36 on the negative side.
  • the connection method between the core wire 22 and the bus bars 35 and 36 can be performed by any method. In the present embodiment, the core wire 22 and the bus bars 35 and 36 are electrically connected by bolt fastening using the bolt B1.
  • the bus bar 35 has a connection portion 35A extending from the connection portion connected to the core wire 22 of the positive wire 21A toward the connector 32 and a connection portion 35B extending from the connection portion with the core wire 22 toward the plurality of connectors 33.
  • connection portion 35A is connected to the connector 32.
  • the connection portion 35A is electrically connected to the electric wire 51A of the conductive path 50 via the connector 32 and the connector C2.
  • the positive side electric wire 51A of the conductive path 50 and the positive side electric wire 21A of the conductive path 20 are electrically connected via the connecting portion 35A.
  • connection portion 35B has, for example, a plurality of (three in this case) branch portions 35C that branch from one trunk line portion and extend toward each connector 33. Each branch 35C is connected to the connector 33 via a fuse 38. Each branch portion 35C is electrically connected to the electric wire 61A of the conductive path 60 via the connector 33 and the connector C3. As a result, the positive side electric wire 61A of the conductive path 60 and the positive side electric wire 21A of the conductive path 20 are electrically connected via the connecting portion 35B.
  • the bus bar 36 has a connection portion 36A extending from the connection portion connected to the core wire 22 of the negative wire 21B toward the connector 32 and a connection portion 36B extending from the connection portion with the core wire 22 toward the plurality of connectors 33. Have.
  • connection portion 36A is connected to the connector 32.
  • the connecting portion 36A is electrically connected to the electric wire 51B of the conductive path 50 via the connector 32 and the connector C2.
  • the electric wire 51B on the negative side of the conductive path 50 and the electric wire 21B on the negative side of the conductive path 20 are electrically connected via the connecting portion 36A.
  • connection portion 36B has, for example, a plurality of (three in this case) branch portions 36C that branch from one trunk line portion and extend toward each connector 33. Each branch portion 36C is connected to the connector 33. Each branch portion 36C is electrically connected to the electric wire 61B of the conductive path 60 via the connector 33 and the connector C3. As a result, the electric wire 61B on the negative side of the conductive path 60 and the electric wire 21B on the negative side of the conductive path 20 are electrically connected via the connecting portion 36B.
  • the electric wire 21A of the conductive path 20 is electrically connected to the electric wire 51A of the conductive path 50 via the connecting portion 35A of the bus bar 35, and the three conductive lines are electrically connected via the connecting portion 35B of the bus bar 35. It is electrically connected to the electric wire 61A of the road 60.
  • the electric wire 21B of the conductive path 20 is electrically connected to the electric wire 51B of the conductive path 50 via the connecting portion 36A of the bus bar 36, and is connected to the electric wire 61B of the three conductive paths 60 via the connecting portion 36B of the bus bar 36. It is electrically connected.
  • the DC power supplied from the battery M1 (see FIG. 1) to the distributor 30 through the conductive path 20 is distributed to the conductive path 50 and the three conductive paths 60.
  • the wire harness 10 is provided in the conductive path 20 to which the rear end is connected to the battery M1 mounted on the vehicle V, the distributor 30 connected to the front end of the conductive path 20, and the distributor 30. It has a plurality of connectors 32 and 33.
  • the wire harness 10 has a conductive path 50 in which one end is connected to the connector 32 and the electric device M2 is connected to the other end, and one end is connected to each connector 33 and each electric device M3 to M5 is connected to the other end.
  • the distributor 30 distributes the electric power supplied from the battery M1 through the conductive paths 20 to the plurality of conductive paths 50 and 60.
  • the electric power supplied from the battery M1 to the distributor 30 through the conductive paths 20 is distributed to the plurality of conductive paths 50 and 60 by the distributor 30. Therefore, the conductive path 20 connecting the battery M1 and the distributor 30 can be configured by a set of circuits including the positive side electric wire 21A and the negative side electric wire 21B. As a result, it is possible to prevent the structure of the conductive path 20 from becoming complicated. Therefore, the assembling property of the wire harness 10 to the vehicle V can be improved as compared with the conventional wire harness.
  • One end (here, the front end) of the conductive path 20 in the length direction is connected to the distributor 30, and the conductive paths 50 and 60 are connected to the connectors 32 and 33 provided in the distributor 30, respectively. Has been done. Therefore, the conductive paths 20 and the conductive paths 50 and 60 can be separated. As a result, the conductive paths 20 and the conductive paths 50 and 60 can be separately assembled to the vehicle V.
  • the conductive path 50 is connected to the connectors 32 and 33 of the distributor 30.
  • 60 are connected via connectors C2 and C3.
  • the assembling property of the wire harness 10 to the vehicle V can be improved as compared with the case where the conductive paths 20 and the conductive paths 50 and 60 are assembled to the vehicle V together. Further, since the conductive paths 20 and the conductive paths 50 and 60 can be transported separately, the transport efficiency of the wire harness 10 can be improved.
  • the conductor cross-sectional area of the conductive path 20 and the conductor cross-sectional area of the conductive paths 50 and 60 can be set individually. Further, the electromagnetic shield structure in the conductive paths 20 and the electromagnetic shield structure in the conductive paths 50 and 60 can be individually set.
  • the electric wires 21 included in the conductive path 20 are only the positive side electric wires 21A and the negative side electric wires 21B constituting one set of circuits. According to this configuration, the structure of the conductive path 20 can be simplified as compared with the case where the electric wires constituting a plurality of sets of circuits are provided. Thereby, the assembling property of the wire harness 10 to the vehicle V can be improved. It is also possible to improve the transportation efficiency of the wire harness 10 before assembling it to the vehicle V.
  • the conductive path 20 In the conductive path 20, only the positive side electric wire 21A and the negative side electric wire 21B constituting one set of circuits are housed in the exterior member 25. Therefore, wasted space is less likely to occur in the exterior member 25. As a result, the conductive path 20 can be miniaturized.
  • the rigidity of the conductive paths 20 is formed higher than the rigidity of the conductive paths 50 and 60, respectively. According to this configuration, the rigidity of the conductive path 20 is increased, so that the assembling property of the conductive path 20 with respect to the vehicle V can be improved.
  • each of the conductive paths 50 and 60 was formed higher than the flexibility of the conductive paths 20. According to this configuration, even when the space around the electric devices M2 to M5 is narrow, the conductive paths 50 and 60 can be suitably connected to the electric devices M2 to M5. As a result, the workability of connecting the conductive paths 50 and 60 to the electric devices M2 to M5 can be improved.
  • the distributor 30 is fixed to the vehicle body P1 of the vehicle V. According to this configuration, even when the conductive paths 50 and 60 swing due to vibration caused by, for example, an engine or the like, the swing is caused by the distributor 30 fixed to the vehicle body P1 to the conductive path 20. Can be separated. As a result, it is possible to prevent the conductive path 20 from swinging. Therefore, the rigidity of the conductive path 20 can be set high.
  • the distributor 30 is provided at the boundary between the inside of the vehicle and the outside of the vehicle.
  • the connecting portion between the distributor 30 and the conductive path 20 is provided outside the vehicle interior, and the connecting portion between the distributor 30 and the conductive paths 50 and 60 is provided inside the vehicle interior.
  • the connecting portion between the distributor 30 and the conductive paths 50 and 60 can have a non-waterproof structure. Thereby, the structure of the connecting portion between the distributor 30 and the conductive paths 50 and 60 can be simplified.
  • the arrangement relationship between the battery M1 and the electric devices M2 to M5 in the vehicle V is not limited to the above embodiment, and may be appropriately changed according to the vehicle configuration.
  • the battery M1 may be arranged substantially on the entire floor of the vehicle V. Even in this case, one end of the conductive path 20 is connected to the battery M1 through the connector C1, and the other end of the conductive path 20 is connected to the distributor 30.
  • the cross-sectional shape of the electric wire 21 may be formed in a semicircular shape.
  • the cross-sectional shape of the core wire 22 of the electric wire 21 is formed in a semicircular shape.
  • the insulating coating 23 is formed in a semi-cylindrical shape having a semi-circular cross-sectional shape on the inner circumference and the outer circumference.
  • the exterior member 25 is embodied in a metal pipe, but the present invention is not limited to this.
  • the exterior member 25 may be embodied in a corrugated tube or a resin pipe.
  • the exterior member 25 in this case does not have an electromagnetic shield function. Therefore, it is preferable to provide an electromagnetic shield member separately from the exterior member 25.
  • the electromagnetic shield member include braided wires and metal foils that collectively surround the outer circumferences of a plurality of electric wires 21 (that is, electric wires 21A and 21B). Further, the electric wires 21A and 21B may be embodied as shielded electric wires having an electromagnetic shield structure by themselves.
  • both the electric wire 21 and the exterior member 25 have a route regulating function.
  • a route regulation function for example, of the electric wire 21 and the exterior member 25, only the electric wire 21 may have a route regulation function. Further, of the electric wire 21 and the exterior member 25, only the exterior member 25 may have a route regulation function.
  • an electromagnetic shield member 56 that collectively surrounds the outer circumferences of the plurality of electric wires 51 is provided.
  • each electric wire 51 may be changed to a shielded electric wire, and the electromagnetic shield member 56 may be omitted.
  • the conductive path 60 of the above embodiment may be provided with an electromagnetic shield member that collectively surrounds the outer circumferences of the plurality of electric wires 61. Further, each electric wire 61 may be changed to a shielded electric wire.
  • the exterior member 25 and the housing 31 are connected by a conductive joining material 28 so that the internal space S1 of the exterior member 25 and the internal space S4 of the housing 31 are in a waterproof state.
  • the electrical connection member and the waterproof member may be configured as separate members.
  • the electrical connection member include bolt fastening and the like.
  • the waterproof member include a rubber waterproof cover that surrounds the connection portion between the exterior member 25 and the housing 31 from the outside, and a rubber stopper provided in the internal space of the connection portion between the exterior member 25 and the housing 31. And so on.
  • connection structure between the front end of the conductive path 20 and the distributor 30 in the above embodiment is not particularly limited.
  • the electric wire 21 of the conductive path 20 may be electrically connected to the bus bars 35 and 36 of the distributor 30 via the connector.
  • the configuration of the distributor 30 in the above embodiment is not particularly limited.
  • the conductive member electrically connected to the core wire 22 of the electric wires 21A and 21B is not limited to the bus bars 35 and 36.
  • the conductive member electrically connected to the core wire 22 may be embodied as a stranded wire or a single core wire.
  • the number of connectors 32 and 33 provided in the distributor 30 is not particularly limited.
  • the “plurality of individual conductive paths” of the first embodiment can be implemented as individual conductive paths 20, 50, 60 as exemplified in FIG. 1 or FIG. 6, and different types of conductive paths 81, This structure is in contrast to the "integrated conductive path" as shown in FIG. 8, which collectively includes 82.
  • Appendix 2 The first conductive path (20) is inseparably connected to the distributor (30) and is connected to the distributor (30).
  • Each of the plurality of individual conductive paths (20, 50, 60) includes an exterior member (25; 55; 65) accommodating the pair of electric wires (21; 51; 61) in the radial direction of the exterior member.
  • Each of the electric wires (21) of the first conductive path (20) has a larger conductor cross-sectional area than each electric wire (51; 61) of each of the second conductive paths (50; 60).

Abstract

A wire harness 10 has: a conduction path 20 having a rear end connected to a battery M1 mounted on a vehicle V; a distributor 30 connected to the front end of the conduction path 20; and a plurality of connectors provided to the distributor 30. The wire harness 10 has a conduction path 50 having one end connected to the distributor 30 via a connector C2 and the other end connected to an electrical device M2, and conduction paths 60 having one ends connected to the distributor 30 via connectors C3 and the other ends connected to electrical devices M3-M5. The distributor 30 distributes power supplied from the battery M1 through the conduction path 20 to the conduction paths 50, 60.

Description

ワイヤハーネスWire harness
 本開示は、ワイヤハーネスに関するものである。 This disclosure relates to wire harnesses.
 従来、ハイブリッド車や電気自動車などの車両に用いられるワイヤハーネスは、高電圧のバッテリとインバータなどの電気機器間を電気的に接続する電線を備えている(例えば、特許文献1参照)。 Conventionally, wire harnesses used in vehicles such as hybrid vehicles and electric vehicles are provided with electric wires that electrically connect a high-voltage battery and an electric device such as an inverter (see, for example, Patent Document 1).
 図8は、従来のワイヤハーネス80を示している。ワイヤハーネス80では、バッテリとインバータとを電気的に接続する高圧電線81が筒状の外装部材85によって覆われている。ワイヤハーネス80では、エアコンディショナ等の電気機器とバッテリとを電気的に接続する電線82が高圧電線81と一緒に外装部材85内に収容されている。 FIG. 8 shows a conventional wire harness 80. In the wire harness 80, the high-voltage power line 81 that electrically connects the battery and the inverter is covered with a tubular exterior member 85. In the wire harness 80, an electric wire 82 that electrically connects an electric device such as an air conditioner and a battery is housed in an exterior member 85 together with a high-voltage electric wire 81.
特開2015-042025号公報JP 2015-042025
 従来のワイヤハーネス80では、高圧電線81と電線82とが1つの外装部材85内で並列して配策されている。このように複数種類の電線(高圧電線81及び電線82)が1つの外装部材85内に収容されたワイヤハーネス80では、構造が複雑になりやすく、車両に対する組み付け性が悪化するという問題がある。 In the conventional wire harness 80, the high-voltage electric wire 81 and the electric wire 82 are arranged in parallel in one exterior member 85. The wire harness 80 in which a plurality of types of electric wires (high-voltage electric wire 81 and electric wire 82) are housed in one exterior member 85 has a problem that the structure tends to be complicated and the assembling property to a vehicle is deteriorated.
 本開示の目的は、車両に対する組み付け性を向上できるワイヤハーネスを提供することにある。 The purpose of the present disclosure is to provide a wire harness that can improve the ease of assembly to a vehicle.
 本開示のワイヤハーネスは、車両に搭載されたバッテリに第1端部が接続される第1導電路と、前記第1導電路の第2端部と接続される分配器と、前記分配器に設けられた複数のコネクタと、前記コネクタに一端部が接続され、他端部に電気機器が接続される複数の第2導電路と、を有し、前記分配器は、前記バッテリから前記第1導電路を通じて供給された電力を前記複数の第2導電路に分配する。 The wire harness of the present disclosure includes a first conductive path to which the first end is connected to a battery mounted on a vehicle, a distributor connected to the second end of the first conductive path, and the distributor. The distributor has a plurality of provided connectors and a plurality of second conductive paths to which one end is connected to the connector and an electric device is connected to the other end, and the distributor is the first from the battery. The electric power supplied through the conductive path is distributed to the plurality of second conductive paths.
 本開示のワイヤハーネスによれば、車両に対する組み付け性を向上できるという効果を奏する。 According to the wire harness of the present disclosure, it has the effect of improving the ease of assembly to the vehicle.
図1は、一実施形態のワイヤハーネスを示す概略構成図である。FIG. 1 is a schematic configuration diagram showing a wire harness of one embodiment. 図2は、一実施形態の導電路を示す横断面図である。FIG. 2 is a cross-sectional view showing a conductive path of one embodiment. 図3は、一実施形態の導電路を示す横断面図である。FIG. 3 is a cross-sectional view showing the conductive path of one embodiment. 図4は、一実施形態の導電路を示す横断面図である。FIG. 4 is a cross-sectional view showing the conductive path of one embodiment. 図5は、一実施形態のワイヤハーネスの一部を示す概略断面図である。FIG. 5 is a schematic cross-sectional view showing a part of the wire harness of one embodiment. 図6は、変更例のワイヤハーネスを示す概略構成図である。FIG. 6 is a schematic configuration diagram showing a wire harness of a modified example. 図7は、変更例の導電路を示す横断面図である。FIG. 7 is a cross-sectional view showing the conductive path of the modified example. 図8は、従来のワイヤハーネスを示す横断面図である。FIG. 8 is a cross-sectional view showing a conventional wire harness.
 [本開示の実施形態の説明]
 最初に本開示の実施形態を列挙して説明する。
[Explanation of Embodiments of the present disclosure]
First, the embodiments of the present disclosure will be listed and described.
 [1]本開示のワイヤハーネスは、車両に搭載されたバッテリに第1端部が接続される第1導電路と、前記第1導電路の第2端部と接続される分配器と、前記分配器に設けられた複数のコネクタと、前記コネクタに一端部が接続され、他端部に電気機器が接続される複数の第2導電路と、を有し、前記分配器は、前記バッテリから前記第1導電路を通じて供給された電力を前記複数の第2導電路に分配する。 [1] The wire harness of the present disclosure includes a first conductive path to which the first end is connected to a battery mounted on a vehicle, a distributor connected to the second end of the first conductive path, and the above. It has a plurality of connectors provided on the distributor, and a plurality of second conductive paths to which one end is connected to the connector and the electrical equipment is connected to the other end, and the distributor is connected to the battery. The electric power supplied through the first conductive path is distributed to the plurality of second conductive paths.
 この構成によれば、バッテリから第1導電路を通じて分配器に供給された電力が分配器によって、数の第2導電路に分配される。このため、バッテリと分配器とを接続する第1導電路を、プラス側の電線とマイナス側の電線とからなる1組の回路によって構成することができる。これにより、第1導電路の構造が複雑化することを抑制できる。したがって、従来のワイヤハーネスに比べて、車両に対するワイヤハーネスの組み付け性を向上させることができる。 According to this configuration, the electric power supplied from the battery to the distributor through the first conductive path is distributed to the number of second conductive paths by the distributor. Therefore, the first conductive path connecting the battery and the distributor can be configured by a set of circuits including a positive wire and a negative wire. As a result, it is possible to prevent the structure of the first conductive path from becoming complicated. Therefore, as compared with the conventional wire harness, the assembling property of the wire harness to the vehicle can be improved.
 また、第1導電路の第2端部が分配器に接続されており、第2導電路が分配器に設けられたコネクタに接続されている。このため、第1導電路と第2導電路とを分離することができる。これにより、第1導電路と第2導電路とを別々に車両に組み付けることができる。したがって、第1導電路と第2導電路とを一緒に車両に組み付ける場合に比べて、車両に対するワイヤハーネスの組み付け性を向上させることができる。 Further, the second end of the first conductive path is connected to the distributor, and the second conductive path is connected to the connector provided in the distributor. Therefore, the first conductive path and the second conductive path can be separated. As a result, the first conductive path and the second conductive path can be separately assembled to the vehicle. Therefore, the assembling property of the wire harness to the vehicle can be improved as compared with the case where the first conductive path and the second conductive path are assembled to the vehicle together.
 [2]前記第1導電路の有する電線は、1組の回路を構成するプラス側の電線及びマイナス側の電線のみであることが好ましい。この構成によれば、第1導電路の有する電線が、1組の回路を構成するプラス側の電線及びマイナス側の電線のみとなるため、複数組の回路を構成する電線を有する場合に比べて、第1導電路の構造を簡素化することができる。これにより、車両に対するワイヤハーネスの組み付け性を向上させることができる。また、車両に組み付ける前のワイヤハーネス(とくに、第1導電路)の輸送効率を向上させることもできる。 [2] It is preferable that the electric wires included in the first conductive path are only the positive side electric wire and the negative side electric wire constituting one set of circuits. According to this configuration, the electric wires of the first conductive path are only the positive side electric wires and the negative side electric wires constituting one set of circuits, so that compared with the case of having a plurality of sets of circuits. , The structure of the first conductive path can be simplified. As a result, the assembling property of the wire harness to the vehicle can be improved. Further, it is possible to improve the transportation efficiency of the wire harness (particularly, the first conductive path) before assembling to the vehicle.
 [3]前記第1導電路の有する前記電線の導体断面積は、前記各第2導電路の有する電線の導体断面積よりも大きく形成されていることが好ましい。この構成によれば、各第2導電路に流れる電流よりも大きな電流を第1導電路に流すことができる。 [3] It is preferable that the conductor cross-sectional area of the electric wire possessed by the first conductive path is formed larger than the conductor cross-sectional area of the electric wire possessed by each of the second conductive paths. According to this configuration, a current larger than the current flowing through each of the second conductive paths can be passed through the first conductive path.
 [4]前記第1導電路の剛性は、前記各第2導電路の剛性よりも高いことが好ましい。この構成によれば、第1導電路の剛性が高くなるため、車両に対する第1導電路の組み付け性を向上させることができる。一方で、第2導電路の剛性が低くなるため、電気機器の周辺のスペースが狭い場合であっても、その電気機器に対して第2導電路を好適に接続させることができる。これにより、電気機器に対する第2導電路の接続作業性を向上させることができる。 [4] The rigidity of the first conductive path is preferably higher than the rigidity of each of the second conductive paths. According to this configuration, the rigidity of the first conductive path is increased, so that the assembling property of the first conductive path to the vehicle can be improved. On the other hand, since the rigidity of the second conductive path is lowered, the second conductive path can be suitably connected to the electric device even when the space around the electric device is narrow. This makes it possible to improve the workability of connecting the second conductive path to the electric device.
 [5]前記分配器は、前記車両の車体に固定されている。この構成によれば、例えばエンジン等に起因する振動により第2導電路に揺動が発生する場合であっても、その揺動を、車体に固定された分配器によって第1導電路と分離することができる。これにより、第1導電路に揺動が発生することを抑制できる。このため、第1導電路の剛性を高く設定することができる。 [5] The distributor is fixed to the vehicle body of the vehicle. According to this configuration, even when the second conductive path is shaken due to vibration caused by an engine or the like, the swing is separated from the first conductive path by a distributor fixed to the vehicle body. be able to. As a result, it is possible to prevent the first conductive path from swinging. Therefore, the rigidity of the first conductive path can be set high.
 [6]前記分配器は、車室内と車室外との境界部分に設けられ、前記分配器と前記第1導電路との接続部分は前記車室外に設けられ、前記分配器と前記各第2導電路との接続部分は前記車室内に設けられる。この構成によれば、分配器と第2導電路との接続部分を非防水構造とすることができる。これにより、分配器と第2導電路との接続部分の構造、及び第2導電路の構造を簡素化することができる。 [6] The distributor is provided at a boundary portion between the inside of the vehicle and the outside of the vehicle, and a connection portion between the distributor and the first conductive path is provided outside the vehicle interior, and the distributor and each of the second. The connection portion with the conductive path is provided in the vehicle interior. According to this configuration, the connecting portion between the distributor and the second conductive path can have a non-waterproof structure. Thereby, the structure of the connecting portion between the distributor and the second conductive path and the structure of the second conductive path can be simplified.
 [7]前記分配器は、金属製の筐体を有し、前記第1導電路は、複数の電線と、前記複数の電線の外周を一括して包囲する金属製の金属パイプとを有し、前記金属パイプは、前記筐体と電気的に接続されている。この構成によれば、金属製の筐体及び金属パイプを電磁シールド部材として機能させることができる。 [7] The distributor has a metal housing, and the first conductive path has a plurality of electric wires and a metal metal pipe that collectively surrounds the outer periphery of the plurality of electric wires. , The metal pipe is electrically connected to the housing. According to this configuration, the metal housing and the metal pipe can function as the electromagnetic shield member.
 [8]前記金属パイプは、導電性を有する接合材により、前記金属パイプの内部空間と前記筐体の内部空間とが連通するように前記筐体に接続されており、前記接合材は、前記金属パイプの内部空間と前記筐体の内部空間とが防水状態となるように、前記金属パイプと前記筐体とを接続している。 [8] The metal pipe is connected to the housing by a conductive joining material so that the internal space of the metal pipe and the internal space of the housing communicate with each other, and the joining material is connected to the housing. The metal pipe and the housing are connected so that the internal space of the metal pipe and the internal space of the housing are in a waterproof state.
 この構成によれば、金属パイプと筐体とを電気的に接続する接合材が、金属パイプの内部空間と筐体の内部空間とを防水状態に保持する防水部材として機能する。すなわち、接合材を、電気接続部材及び防水部材として機能させることができる。これにより、電気的接続部材と防水部材とを別部材で構成する場合に比べて、金属パイプと筐体との接続部分の構造を簡素化することができる。 According to this configuration, the joining material that electrically connects the metal pipe and the housing functions as a waterproof member that keeps the internal space of the metal pipe and the internal space of the housing in a waterproof state. That is, the joining material can function as an electrical connection member and a waterproof member. As a result, the structure of the connecting portion between the metal pipe and the housing can be simplified as compared with the case where the electrical connecting member and the waterproof member are made of separate members.
 [9]前記複数の第2導電路は、インバータと接続される導電路と、前記インバータ以外の電気機器と接続される導電路とを有している。この構成によれば、インバータと接続される導電路と、そのインバータ以外の電気機器と接続される導電路とを有する複数の第2導電路が分配器を介して第1導電路に電気的に接続される。 [9] The plurality of second conductive paths have a conductive path connected to the inverter and a conductive path connected to an electric device other than the inverter. According to this configuration, a plurality of second conductive paths having a conductive path connected to the inverter and a conductive path connected to an electric device other than the inverter are electrically connected to the first conductive path via a distributor. Be connected.
 [本開示の実施形態の詳細]
 本開示のワイヤハーネスの具体例を、以下に図面を参照しつつ説明する。各図面では、説明の便宜上、構成の一部を誇張又は簡略化して示す場合がある。また、各部分の寸法比率については各図面で異なる場合がある。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。本明細書における「平行」、「直交」や「水平」は、厳密に平行、直交や水平の場合のみでなく、本実施形態における作用効果を奏する範囲内で概ね平行、直交や水平の場合も含まれる。
[Details of Embodiments of the present disclosure]
Specific examples of the wire harness of the present disclosure will be described below with reference to the drawings. In each drawing, a part of the structure may be exaggerated or simplified for convenience of explanation. In addition, the dimensional ratio of each part may differ in each drawing. It should be noted that the present invention is not limited to these examples, and is indicated by the scope of claims, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims. "Parallel", "orthogonal" and "horizontal" in the present specification are not only strictly parallel, orthogonal and horizontal, but also generally parallel, orthogonal and horizontal within the range in which the action and effect in the present embodiment are exhibited. included.
 (ワイヤハーネス10の全体構成)
 図1に示すワイヤハーネス10は、例えば、ハイブリッド車や電気自動車等の車両Vに搭載されるものである。ワイヤハーネス10は、2個又は3個以上の電気機器(機器)を電気的に接続する。本実施形態のワイヤハーネス10は、高電圧のバッテリM1と、複数の電気機器M2,M3,M4,M5とを電気的に接続する。
(Overall configuration of wire harness 10)
The wire harness 10 shown in FIG. 1 is mounted on a vehicle V such as a hybrid vehicle or an electric vehicle, for example. The wire harness 10 electrically connects two or three or more electric devices (equipment). The wire harness 10 of the present embodiment electrically connects the high-voltage battery M1 and a plurality of electric devices M2, M3, M4, and M5.
 バッテリM1は、例えば、車両Vの後方寄りに設けられている。バッテリM1は、例えば、車両Vの車体に固定されている。電気機器M2の一例としては、バッテリM1よりも車両Vの前方に設置されたインバータである。バッテリM1は、例えば、百ボルト以上の電圧を供給可能なバッテリである。インバータとしての電気機器M2は、例えば、車両走行の動力源となる車輪駆動用のモータ(図示略)と接続される。インバータ(電気機器M2)は、バッテリM1からの直流電力から交流電力を生成し、その交流電力をモータに供給する。複数の電気機器M3~M5は、例えば、エアコンディショナやDC/DCコンバータ等の電気機器である。複数の電気機器M3~M5には、バッテリM1から直流電力が供給される。このように、バッテリM1から複数の電気機器M2~M5に対して直流電力が分配されて供給される。電気機器M2~M5は、例えば、エンジンルーム等の車室内に設けられている。 The battery M1 is provided, for example, near the rear of the vehicle V. The battery M1 is fixed to the vehicle body of the vehicle V, for example. An example of the electric device M2 is an inverter installed in front of the vehicle V with respect to the battery M1. The battery M1 is, for example, a battery capable of supplying a voltage of 100 volts or more. The electric device M2 as an inverter is connected to, for example, a wheel drive motor (not shown) that is a power source for traveling the vehicle. The inverter (electrical device M2) generates AC power from the DC power from the battery M1 and supplies the AC power to the motor. The plurality of electric devices M3 to M5 are, for example, electric devices such as an air conditioner and a DC / DC converter. DC power is supplied from the battery M1 to the plurality of electric devices M3 to M5. In this way, DC power is distributed and supplied from the battery M1 to the plurality of electric devices M2 to M5. The electric devices M2 to M5 are provided in a vehicle interior such as an engine room, for example.
 ワイヤハーネス10は、一端部(ここでは、後端部)がバッテリM1に接続された導電路20と、導電路20の他端部(ここでは、前端部)に接続された分配器30と、分配器30と電気機器M2とを接続する導電路50と、分配器30と各電気機器M3~M5とを接続する導電路60とを有している。 The wire harness 10 includes a conductive path 20 whose one end (here, the rear end) is connected to the battery M1, and a distributor 30 whose one end (here, the front end) is connected to the other end of the conductive path 20. It has a conductive path 50 that connects the distributor 30 and the electric device M2, and a conductive path 60 that connects the distributor 30 and the electric devices M3 to M5.
 (導電路20の構成)
 導電路20は、バッテリM1と分配器30とを電気的に接続する。本実施形態の導電路20は、バッテリM1と分配器30との間で高電圧のやりとりを可能とする高圧回路を構成している。導電路20は、例えば、その長さ方向の一部又は全部が車両Vの床下を通る態様でバッテリM1から分配器30にかけて配策されている。すなわち、導電路20は、ワイヤハーネス10の床下部を構成している。
(Structure of Conductive Path 20)
The conductive path 20 electrically connects the battery M1 and the distributor 30. The conductive path 20 of the present embodiment constitutes a high voltage circuit that enables high voltage to be exchanged between the battery M1 and the distributor 30. The conductive path 20 is arranged from the battery M1 to the distributor 30 in such a manner that, for example, a part or all of the conductive path 20 passes under the floor of the vehicle V. That is, the conductive path 20 constitutes the lower part of the floor of the wire harness 10.
 導電路20は、1本又は複数本の電線21と、電線21の後端部に取り付けられたコネクタC1と、電線21の外周を包囲する外装部材25とを有している。電線21の後端部はコネクタC1を介してバッテリM1と接続され、電線21の前端部は分配器30と接続されている。電線21は、例えば、高電圧・大電流に対応可能な高圧電線である。電線21は、例えば、自身に電磁シールド構造を有するシールド電線であってもよいし、自身に電磁シールドを有しないノンシールド電線であってもよい。本実施形態の電線21は、ノンシールド電線である。 The conductive path 20 has one or a plurality of electric wires 21, a connector C1 attached to the rear end of the electric wire 21, and an exterior member 25 that surrounds the outer periphery of the electric wire 21. The rear end of the electric wire 21 is connected to the battery M1 via the connector C1, and the front end of the electric wire 21 is connected to the distributor 30. The electric wire 21 is, for example, a high-voltage electric wire that can handle high voltage and large current. The electric wire 21 may be, for example, a shielded electric wire having an electromagnetic shield structure by itself, or a non-shielded electric wire having no electromagnetic shield by itself. The electric wire 21 of this embodiment is a non-shielded electric wire.
 図2に示すように、本実施形態の電線21は、バッテリM1(図1参照)のプラス端子に接続されるプラス側の電線21Aと、バッテリM1のマイナス端子に接続されるマイナス側の電線21Bとの2本の高圧電線を有している。これらプラス側の電線21Aとマイナス側の電線21Bとによって1組の回路が構成されている。 As shown in FIG. 2, the electric wire 21 of the present embodiment has a positive electric wire 21A connected to the positive terminal of the battery M1 (see FIG. 1) and a negative electric wire 21B connected to the negative terminal of the battery M1. It has two high-voltage power lines. A set of circuits is composed of the positive side electric wire 21A and the negative side electric wire 21B.
 (電線21A,21Bの構成)
 各電線21A,21Bは、導体よりなる芯線22と、芯線22の外周を被覆する絶縁被覆23とを有している。各電線21A,21Bは、例えば、車両の前後方向に延びるように長尺状に形成されている。
(Composition of electric wires 21A and 21B)
Each of the electric wires 21A and 21B has a core wire 22 made of a conductor and an insulating coating 23 that covers the outer periphery of the core wire 22. The electric wires 21A and 21B are formed in a long shape so as to extend in the front-rear direction of the vehicle, for example.
 芯線22としては、例えば、複数の金属素線を撚り合わせてなる撚り線、内部が中実構造をなす柱状の1本の金属棒からなる柱状導体や内部が中空構造をなす筒状導体(パイプ導体)などを用いることができる。柱状導体としては、例えば、単芯線やバスバを用いることができる。芯線22としては、撚り線、柱状導体や筒状導体を組み合わせて用いてもよい。本実施形態の芯線22は、単芯線である。芯線22の材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。芯線22は、例えば、押出成形によって形成されている。 The core wire 22 includes, for example, a stranded wire formed by twisting a plurality of metal strands, a columnar conductor composed of one columnar metal rod having a solid structure inside, and a tubular conductor (pipe) having a hollow structure inside. Conductor) or the like can be used. As the columnar conductor, for example, a single core wire or a bass bar can be used. As the core wire 22, a stranded wire, a columnar conductor, or a tubular conductor may be used in combination. The core wire 22 of the present embodiment is a single core wire. As the material of the core wire 22, for example, a metal material such as copper-based or aluminum-based can be used. The core wire 22 is formed by, for example, extrusion molding.
 芯線22の長さ方向と直交する平面によって芯線22を切断した断面形状(つまり、横断面形状)は、任意の形状にすることができる。芯線22の横断面形状は、任意の形状にすることができる。芯線22の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本明細書において、「扁平形状」には、例えば、長方形、長円形や楕円形などが含まれる。なお、本明細書における「長方形」は、長辺と短辺を有するものであり、正方形を除いたものである。また、本明細書における「長方形」には、稜部を面取りした形状や、稜部を丸めた形状も含まれる。本明細書における「長円形」は、2つの略等しい長さの平行線と2つの半円形からなる形状である。本実施形態の芯線22の横断面形状は、長円形状に形成されている。 The cross-sectional shape (that is, the cross-sectional shape) obtained by cutting the core wire 22 along a plane orthogonal to the length direction of the core wire 22 can be any shape. The cross-sectional shape of the core wire 22 can be any shape. The cross-sectional shape of the core wire 22 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape. In the present specification, the "flat shape" includes, for example, a rectangle, an oval shape, an ellipse shape, and the like. The "rectangle" in the present specification has a long side and a short side, excluding a square. Further, the "rectangle" in the present specification includes a shape in which the ridge portion is chamfered and a shape in which the ridge portion is rounded. The "oval" in the present specification is a shape consisting of two parallel lines of substantially equal length and two semicircles. The cross-sectional shape of the core wire 22 of the present embodiment is formed in an oval shape.
 絶縁被覆23は、例えば、芯線22の外周面を全周にわたって被覆している。絶縁被覆23は、例えば、芯線22の外周面を全周にわたって密着状態で被覆している。絶縁被覆23の外周面は、例えば、芯線22の外周面に沿った形状に形成されている。本実施形態の絶縁被覆23は、内周及び外周の断面形状が長円形である長円筒状に形成されている。絶縁被覆23は、例えば、合成樹脂などの絶縁材料によって構成されている。 The insulating coating 23 covers the outer peripheral surface of the core wire 22 over the entire circumference, for example. The insulating coating 23 covers, for example, the outer peripheral surface of the core wire 22 in close contact with the entire circumference. The outer peripheral surface of the insulating coating 23 is formed, for example, in a shape along the outer peripheral surface of the core wire 22. The insulating coating 23 of the present embodiment is formed in an oblong cylinder shape having an oval cross-sectional shape on the inner circumference and the outer circumference. The insulating coating 23 is made of an insulating material such as a synthetic resin.
 電線21A,21Bは、例えば、導電路20の配策経路に沿う形状を維持可能な剛性を有している。例えば、電線21A,21Bは、車両Vに搭載された状態において、車両Vの振動等によって直線状又は曲げられた状態が解除されない程度の剛性を有している。言い換えれば、導電路20は、一つ以上の直線部分と一つ以上の曲げ部分とを有するか又は維持するように構成され得る。これにより、床下部などにおいて導電路20が垂れ下がることを抑制できる。さらには、上記剛性を有する導電路20の構成により、荷詰め容易、搬送容易、車両Vへの組み付け工程の自動化への可用性など、導電路20の取り扱い性を高めることができる。 The electric wires 21A and 21B have rigidity that can maintain the shape along the arrangement path of the conductive path 20, for example. For example, the electric wires 21A and 21B have such a rigidity that the linear or bent state is not released by the vibration of the vehicle V or the like when the electric wires 21A and 21B are mounted on the vehicle V. In other words, the conductive path 20 may be configured to have or maintain one or more straight portions and one or more bent portions. As a result, it is possible to prevent the conductive path 20 from hanging down in the lower part of the floor or the like. Further, the configuration of the conductive path 20 having the above rigidity can improve the handleability of the conductive path 20 such as easy packing, easy transportation, and availability for automation of the assembly process to the vehicle V.
 (外装部材25の構成)
 外装部材25は、全体として長尺の筒状をなしている。外装部材25の内部空間S1には、複数の電線21A,21Bが収容されている。外装部材25は、複数の電線21A,21Bの外周を全周にわたって包囲するように形成されている。本実施形態の導電路20では、2本の電線21A,21Bのみが外装部材25に収容されている。外装部材25の径方向内面と各電線21A,21Bの径方向外面との間には隙間(空間)が存在する。言い換えれば、電線21A,21Bは、電線21A,21Bの全長にわたって外装部材25に緩く収容され得る。もちろん、電線21A,21Bは外装部材25と部分的に接触していてもよい。外装部材25は、内部に収容した電線21A,21Bを飛翔物や水滴から保護する。外装部材25としては、例えば、金属製又は樹脂製のパイプや、樹脂製のプロテクタ、樹脂等からなり可撓性を有するコルゲートチューブや、ゴム製の防水カバー、又はこれらを組み合わせて用いることができる。
(Structure of exterior member 25)
The exterior member 25 has a long tubular shape as a whole. A plurality of electric wires 21A and 21B are housed in the internal space S1 of the exterior member 25. The exterior member 25 is formed so as to surround the outer circumferences of the plurality of electric wires 21A and 21B over the entire circumference. In the conductive path 20 of the present embodiment, only two electric wires 21A and 21B are housed in the exterior member 25. There is a gap (space) between the radial inner surface of the exterior member 25 and the radial outer surface of each of the electric wires 21A and 21B. In other words, the wires 21A and 21B can be loosely housed in the exterior member 25 over the entire length of the wires 21A and 21B. Of course, the electric wires 21A and 21B may be in partial contact with the exterior member 25. The exterior member 25 protects the electric wires 21A and 21B housed therein from flying objects and water droplets. As the exterior member 25, for example, a pipe made of metal or resin, a protector made of resin, a flexible corrugated tube made of resin or the like, a waterproof cover made of rubber, or a combination thereof can be used. ..
 本実施形態の外装部材25は、金属パイプである。金属パイプの材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。このような金属パイプからなる外装部材25は、電線21を飛翔物等から保護する保護機能と、電線21を電磁波から保護する電磁シールド機能と、電線21等に発生した熱を放散する放熱機能とを有している。 The exterior member 25 of this embodiment is a metal pipe. As the material of the metal pipe, for example, a metal material such as copper-based or aluminum-based can be used. The exterior member 25 made of such a metal pipe has a protective function of protecting the electric wire 21 from flying objects and the like, an electromagnetic shield function of protecting the electric wire 21 from electromagnetic waves, and a heat dissipation function of dissipating heat generated in the electric wire 21 and the like. have.
 外装部材25は、例えば、電線21よりも曲げ剛性が高い部材である。外装部材25は、例えば、電線21よりも曲がり難くなっている。本実施形態の外装部材25は、例えば、電線21の経路を維持し得る剛性を有している。このような外装部材25は、上述した保護機能と電磁シールド機能と放熱機能とに加えて、電線21の経路を規制する経路規制機能を有している。 The exterior member 25 is, for example, a member having a higher bending rigidity than the electric wire 21. The exterior member 25 is more difficult to bend than, for example, the electric wire 21. The exterior member 25 of the present embodiment has rigidity that can maintain the path of the electric wire 21, for example. Such an exterior member 25 has a route regulating function that regulates the path of the electric wire 21 in addition to the above-mentioned protection function, electromagnetic shielding function, and heat dissipation function.
 外装部材25の横断面形状は、任意の形状にすることができる。外装部材25の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本実施形態の外装部材25の横断面形状は、円形状に形成されている。すなわち、外装部材25は、内周及び外周の断面形状が円形である円筒状に形成されている。 The cross-sectional shape of the exterior member 25 can be any shape. The cross-sectional shape of the exterior member 25 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape. The cross-sectional shape of the exterior member 25 of the present embodiment is formed in a circular shape. That is, the exterior member 25 is formed in a cylindrical shape having a circular inner and outer cross-sectional shapes.
 外装部材25は、例えば、押出成形によって形成することができる。このような外装部材25は、例えば、長さ方向の全長にわたって横断面形状が一定の形状に形成されている。 The exterior member 25 can be formed, for example, by extrusion molding. Such an exterior member 25 is formed, for example, in a shape having a constant cross-sectional shape over the entire length in the length direction.
 図1に示すように、導電路20は、例えば、ワイヤハーネス10の配策経路において配策が容易で、形状の保持が必要な部分(例えば、床下)に配策される。このため、導電路20では、電線21及び外装部材25の少なくとも一方が経路規制機能を有していることが好ましい。本実施形態の導電路20では、電線21及び外装部材25の双方が経路規制機能を有している。また、導電路20は、例えば、防水の必要な部分に配策される。このため、導電路20では、電線21A,21Bが収容される収容空間が密閉空間に構成され、その収容空間内が防水状態(止水状態)に保持されている。例えば、図1に示したコネクタC1と導電路20との接続部分、及び導電路20と分配器30との接続部分は、ゴム製の防水カバーなどによる防水構造を有している。 As shown in FIG. 1, the conductive path 20 is arranged in, for example, a portion (for example, under the floor) where the arrangement of the wire harness 10 is easy and the shape needs to be maintained. Therefore, in the conductive path 20, it is preferable that at least one of the electric wire 21 and the exterior member 25 has a route regulating function. In the conductive path 20 of the present embodiment, both the electric wire 21 and the exterior member 25 have a route regulating function. Further, the conductive path 20 is arranged in a portion requiring waterproofing, for example. Therefore, in the conductive path 20, the accommodation space in which the electric wires 21A and 21B are accommodated is configured as a closed space, and the inside of the accommodation space is maintained in a waterproof state (water-stopped state). For example, the connection portion between the connector C1 and the conductive path 20 shown in FIG. 1 and the connecting portion between the conductive path 20 and the distributor 30 have a waterproof structure such as a rubber waterproof cover.
 導電路20の一端部(ここでは、前端部)が分配器30に接続されている。例えば、導電路20と分配器30とは一体化されている。換言すると、導電路20の一端部は、例えば、分配器30から脱離不能に接続されている。その一方で、電気機器M2と接続された導電路50は、コネクタC2によって分配器30に接続されている。すなわち、導電路50は、分配器30に対して着脱可能に接続されている。同様に、各電気機器M3~M5と接続された導電路60は、コネクタC3によって分配器30に接続されている。すなわち、各導電路60は、分配器30に対して着脱可能に接続されている。 One end (here, the front end) of the conductive path 20 is connected to the distributor 30. For example, the conductive path 20 and the distributor 30 are integrated. In other words, one end of the conductive path 20 is inseparably connected to, for example, the distributor 30. On the other hand, the conductive path 50 connected to the electric device M2 is connected to the distributor 30 by the connector C2. That is, the conductive path 50 is detachably connected to the distributor 30. Similarly, the conductive path 60 connected to each of the electric devices M3 to M5 is connected to the distributor 30 by the connector C3. That is, each conductive path 60 is detachably connected to the distributor 30.
 分配器30は、バッテリM1から供給された直流電力を、複数の電気機器M2~M5に分配する。分配器30は、例えば、車両Vの車体P1に固定されている。分配器30は、例えば、車体P1の取付面P1aに固定されている。分配器30は、例えば、図示しないボルト等によって取付面P1aに固定されている。 The distributor 30 distributes the DC power supplied from the battery M1 to a plurality of electric devices M2 to M5. The distributor 30 is fixed to, for example, the vehicle body P1 of the vehicle V. The distributor 30 is fixed to, for example, the mounting surface P1a of the vehicle body P1. The distributor 30 is fixed to the mounting surface P1a by, for example, bolts (not shown).
 分配器30は、例えば、床下部などの車室外とエンジンルームなどの車室内との境界部分に設けられている。例えば、分配器30と導電路20との接続部分は車室外に設けられており、分配器30と導電路50,60との接続部分は車室内に設けられている。このため、分配器30と導電路20との接続部分では防水が必要である一方で、分配器30と導電路50,60との接続部分では防水が必要ではない。したがって、分配器30と導電路50,60との接続部分は、防水構造を設ける必要がない。 The distributor 30 is provided, for example, at the boundary between the outside of the vehicle interior such as the lower floor and the interior of the engine room. For example, the connecting portion between the distributor 30 and the conductive path 20 is provided outside the vehicle interior, and the connecting portion between the distributor 30 and the conductive paths 50 and 60 is provided inside the vehicle interior. Therefore, while the connection portion between the distributor 30 and the conductive path 20 needs to be waterproof, the connection portion between the distributor 30 and the conductive paths 50 and 60 does not need to be waterproof. Therefore, it is not necessary to provide a waterproof structure at the connection portion between the distributor 30 and the conductive paths 50 and 60.
 (導電路50の構成)
 次に、導電路50の構成について説明する。
(Structure of Conductive Path 50)
Next, the configuration of the conductive path 50 will be described.
 導電路50は、分配器30と電気機器M2とを電気的に接続する。本実施形態の導電路50は、分配器30と電気機器M2との間で高電圧のやりとりを可能とする高圧回路を構成している。導電路50は、例えば、分配器30から電気機器M2にかけて配策されている。導電路50は、例えば、その長さ方向の全長がエンジンルーム等の車室内に配策されている。 The conductive path 50 electrically connects the distributor 30 and the electric device M2. The conductive path 50 of the present embodiment constitutes a high voltage circuit that enables high voltage to be exchanged between the distributor 30 and the electric device M2. The conductive path 50 is arranged from the distributor 30 to the electric device M2, for example. For example, the entire length of the conductive path 50 in the length direction is arranged in the vehicle interior such as an engine room.
 導電路50は、1本又は複数本の電線51と、電線51の両端部に取り付けられたコネクタC2と、電線51の外周を包囲する外装部材55とを有している。電線51の一端部はコネクタC2を介して電気機器M2と接続され、電線51の他端部はコネクタC2を介して分配器30と接続されている。電線51は、例えば、高電圧・大電流に対応可能な高圧電線である。電線51は、例えば、自身に電磁シールド構造を有するシールド電線であってもよいし、自身に電磁シールドを有しないノンシールド電線であってもよい。本実施形態の電線51は、ノンシールド電線である。 The conductive path 50 has one or a plurality of electric wires 51, connectors C2 attached to both ends of the electric wire 51, and an exterior member 55 surrounding the outer periphery of the electric wire 51. One end of the electric wire 51 is connected to the electric device M2 via the connector C2, and the other end of the electric wire 51 is connected to the distributor 30 via the connector C2. The electric wire 51 is, for example, a high-voltage electric wire that can handle high voltage and large current. The electric wire 51 may be, for example, a shielded electric wire having an electromagnetic shield structure by itself, or a non-shielded electric wire having no electromagnetic shield by itself. The electric wire 51 of this embodiment is a non-shielded electric wire.
 図3に示すように、本実施形態の電線51は、電気機器M2のプラス端子に接続されるプラス側の電線51Aと、電気機器M2のマイナス端子に接続されるマイナス側の電線51Bとの2本の高圧電線を有している。 As shown in FIG. 3, the electric wire 51 of the present embodiment consists of a positive electric wire 51A connected to the positive terminal of the electric device M2 and a negative electric wire 51B connected to the negative terminal of the electric device M2. It has a book high-voltage power line.
 (電線51A,51Bの構成)
 各電線51A,51Bは、導体よりなる芯線52と、芯線52の外周を被覆する絶縁被覆53とを有している。各電線51A,51Bは、例えば、車両の前後方向に延びるように長尺状に形成されている。
(Composition of electric wires 51A and 51B)
Each of the electric wires 51A and 51B has a core wire 52 made of a conductor and an insulating coating 53 that covers the outer periphery of the core wire 52. The electric wires 51A and 51B are formed in a long shape so as to extend in the front-rear direction of the vehicle, for example.
 芯線52としては、例えば、撚り線、柱状導体や筒状導体、又はこれらを組み合わせて用いることができる。本実施形態の芯線52は、撚り線である。芯線52の材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。芯線52は、例えば、押出成形によって形成されている。 As the core wire 52, for example, a stranded wire, a columnar conductor, a tubular conductor, or a combination thereof can be used. The core wire 52 of this embodiment is a stranded wire. As the material of the core wire 52, for example, a metal material such as copper-based or aluminum-based can be used. The core wire 52 is formed by, for example, extrusion molding.
 芯線52の横断面の面積(つまり、横断面積)は、例えば、芯線22(図2参照)の横断面積よりも小さく形成されている。すなわち、導電路50の電線51の導体断面積は、図2に示した導電路20の電線21の導体断面積よりも小さく形成されている。芯線52に流れる電流量は、例えば、芯線22に流れる電流量よりも小さくなっている。 The cross-sectional area (that is, the cross-sectional area) of the core wire 52 is formed to be smaller than the cross-sectional area of the core wire 22 (see FIG. 2), for example. That is, the conductor cross-sectional area of the electric wire 51 of the conductive path 50 is formed to be smaller than the conductor cross-sectional area of the electric wire 21 of the conductive path 20 shown in FIG. The amount of current flowing through the core wire 52 is, for example, smaller than the amount of current flowing through the core wire 22.
 芯線52の横断面形状は、任意の形状にすることができる。芯線52の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本実施形態の芯線52の横断面形状は、円形状に形成されている。 The cross-sectional shape of the core wire 52 can be any shape. The cross-sectional shape of the core wire 52 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape. The cross-sectional shape of the core wire 52 of the present embodiment is formed in a circular shape.
 絶縁被覆53は、例えば、芯線52の外周面を全周にわたって被覆している。絶縁被覆53は、例えば、芯線52の外周面を全周にわたって密着状態で被覆している。絶縁被覆53の外周面は、例えば、芯線52の外周面に沿った形状に形成されている。本実施形態の絶縁被覆53は、内周及び外周の断面形状が円形である円筒状に形成されている。絶縁被覆53は、例えば、合成樹脂などの絶縁材料によって構成されている。 The insulating coating 53 covers the outer peripheral surface of the core wire 52 over the entire circumference, for example. The insulating coating 53 covers, for example, the outer peripheral surface of the core wire 52 in close contact with the entire circumference. The outer peripheral surface of the insulating coating 53 is formed, for example, in a shape along the outer peripheral surface of the core wire 52. The insulating coating 53 of the present embodiment is formed in a cylindrical shape having a circular inner and outer peripheral cross-sectional shapes. The insulating coating 53 is made of an insulating material such as a synthetic resin.
 電線51は、例えば、電線21よりも屈曲性に優れている。例えば、電線51は、電線21よりも剛性が低く曲がりやすい。これにより、電気機器M2や分配器30に対する電線51の接続作業性を向上させることができる。 The electric wire 51 is more flexible than the electric wire 21, for example. For example, the electric wire 51 has a lower rigidity than the electric wire 21 and is easily bent. As a result, the workability of connecting the electric wire 51 to the electric device M2 and the distributor 30 can be improved.
 (外装部材55の構成)
 外装部材55は、全体として長尺の筒状をなしている。外装部材55の内部空間S2には、複数の電線51A,51Bが収容されている。外装部材55は、複数の電線51A,51Bの外周を全周にわたって包囲するように形成されている。本実施形態の導電路50では、電線としては2本の電線51A,51Bのみが外装部材55に収容されている。外装部材55の径方向内面と各電線51A,51Bの径方向外面との間には隙間(空間)が存在する。言い換えれば、電線51A,51Bは、電線51A,51Bの全長にわたって外装部材55に緩く収容され得る。もちろん、電線51A,51Bは外装部材55と部分的に接触していてもよい。外装部材55は、内部に収容した電線51A,51Bを飛翔物等から保護する。外装部材55としては、例えば、金属製又は樹脂製のパイプや、樹脂製のプロテクタ、樹脂等からなり可撓性を有するコルゲートチューブや、ゴム製の防水カバー、又はこれらを組み合わせて用いることができる。外装部材55は、例えば、外装部材25(図2参照)よりも屈曲性や柔軟性に優れていることが好ましい。本実施形態の外装部材55は、樹脂製のコルゲートチューブである。コルゲートチューブの材料としては、例えば、導電性を有する樹脂材料や導電性を有さない樹脂材料を用いることができる。樹脂材料としては、例えば、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。
(Structure of exterior member 55)
The exterior member 55 has a long tubular shape as a whole. A plurality of electric wires 51A and 51B are housed in the internal space S2 of the exterior member 55. The exterior member 55 is formed so as to surround the outer circumferences of the plurality of electric wires 51A and 51B over the entire circumference. In the conductive path 50 of the present embodiment, only two electric wires 51A and 51B are housed in the exterior member 55 as electric wires. There is a gap (space) between the radial inner surface of the exterior member 55 and the radial outer surface of each of the electric wires 51A and 51B. In other words, the wires 51A and 51B can be loosely housed in the exterior member 55 over the entire length of the wires 51A and 51B. Of course, the electric wires 51A and 51B may be in partial contact with the exterior member 55. The exterior member 55 protects the electric wires 51A and 51B housed therein from flying objects and the like. As the exterior member 55, for example, a pipe made of metal or resin, a protector made of resin, a flexible corrugated tube made of resin or the like, a waterproof cover made of rubber, or a combination thereof can be used. .. The exterior member 55 is preferably more flexible and flexible than the exterior member 25 (see FIG. 2), for example. The exterior member 55 of the present embodiment is a resin corrugated tube. As the material of the corrugated tube, for example, a resin material having conductivity or a resin material having no conductivity can be used. As the resin material, for example, synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
 外装部材55の横断面形状は、任意の形状にすることができる。外装部材55の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本実施形態の外装部材55の横断面形状は、円形状に形成されている。すなわち、外装部材55は、内周及び外周の断面形状が円形である円筒状に形成されている。 The cross-sectional shape of the exterior member 55 can be any shape. The cross-sectional shape of the exterior member 55 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape. The cross-sectional shape of the exterior member 55 of the present embodiment is formed in a circular shape. That is, the exterior member 55 is formed in a cylindrical shape having a circular inner and outer cross-sectional shapes.
 導電路50は、例えば、電磁シールド部材56を有している。電磁シールド部材56は、例えば、外装部材55の内部空間S2において、複数の電線51の外周を一括して包囲するように形成されている。電磁シールド部材56は、例えば、外装部材55の内周面と電線51の外周面との間に設けられる。電磁シールド部材56としては、例えば、可撓性を有する編組線や金属箔を用いることができる。編組線としては、複数の金属素線が編成された編組線や、金属素線と樹脂素線とを組み合わせて編成された編組線を用いることができる。金属素線の材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。樹脂素線としては、例えば、パラ系アラミド繊維等の絶縁性及び耐剪断性に優れた強化繊維を用いることができる。なお、図示は省略するが、電磁シールド部材56の両端部は、図1に示した分配器30及び電気機器M2においてアース接続(アース接地)されている。 The conductive path 50 has, for example, an electromagnetic shield member 56. The electromagnetic shield member 56 is formed so as to collectively surround the outer circumferences of the plurality of electric wires 51 in the internal space S2 of the exterior member 55, for example. The electromagnetic shield member 56 is provided, for example, between the inner peripheral surface of the exterior member 55 and the outer peripheral surface of the electric wire 51. As the electromagnetic shield member 56, for example, a flexible braided wire or a metal foil can be used. As the braided wire, a braided wire in which a plurality of metal strands are knitted or a braided wire in which a metal strand and a resin strand are combined can be used. As the material of the metal wire, for example, a metal material such as copper-based or aluminum-based can be used. As the resin wire, for example, reinforcing fibers having excellent insulating properties and shear resistance such as para-aramid fibers can be used. Although not shown, both ends of the electromagnetic shield member 56 are grounded (grounded) in the distributor 30 and the electric device M2 shown in FIG.
 図1に示した導電路50は、導電路20よりも屈曲性及び柔軟性に優れている。導電路50は、例えば、ワイヤハーネス10の配策経路においてスペースが狭く配策が困難な電気機器M2の周辺に対応する部分に配策される。導電路50は、例えば、エンジン等に起因する振動の影響を受けやすく、ワイヤハーネス10に揺動が発生する揺動区間に配策されている。このとき、導電路50が柔軟性に優れているため、その導電路50が揺動を吸収し、導電路50の断線等の破損を抑制することができる。また、導電路50は、例えば、エンジンルームなどの車室内に配策されており、防水の不要な非防水区間に配策されている。このため、導電路50は、防水構造を有さなくてもよい。例えば、導電路50と分配器30との接続部分に防水構造を設けなくてもよい。 The conductive path 50 shown in FIG. 1 is superior in flexibility and flexibility to the conductive path 20. The conductive path 50 is arranged in, for example, a portion corresponding to the periphery of the electric device M2 in which the space is narrow and the arrangement is difficult in the arrangement path of the wire harness 10. The conductive path 50 is easily affected by vibration caused by, for example, an engine or the like, and is arranged in a swing section where swing occurs in the wire harness 10. At this time, since the conductive path 50 is excellent in flexibility, the conductive path 50 can absorb the fluctuation and prevent damage such as disconnection of the conductive path 50. Further, the conductive path 50 is arranged in a vehicle interior such as an engine room, and is arranged in a non-waterproof section that does not require waterproofing. Therefore, the conductive path 50 does not have to have a waterproof structure. For example, it is not necessary to provide a waterproof structure at the connection portion between the conductive path 50 and the distributor 30.
 (導電路60の構成)
 次に、各導電路60の構成について説明する。
(Structure of Conductive Path 60)
Next, the configuration of each conductive path 60 will be described.
 各導電路60は、分配器30と各電気機器M3~M5とを電気的に接続する。本実施形態の各導電路60は、分配器30と各電気機器M3~M5との間で高電圧のやりとりを可能とする高圧回路を構成している。各導電路60は、例えば、分配器30から各電気機器M3~M5にかけて配策されている。各導電路60は、例えば、その長さ方向の全長がエンジンルーム等の車室内に配策されている。 Each conductive path 60 electrically connects the distributor 30 and each of the electric devices M3 to M5. Each of the conductive paths 60 of the present embodiment constitutes a high voltage circuit that enables high voltage to be exchanged between the distributor 30 and the electric devices M3 to M5. Each conductive path 60 is arranged from the distributor 30 to each of the electric devices M3 to M5, for example. For example, the total length of each conductive path 60 in the length direction is arranged in a vehicle interior such as an engine room.
 各導電路60は、1本又は複数本の電線61と、電線61の両端部に取り付けられたコネクタC3と、電線61の外周を包囲する外装部材65とを有している。各電線61の一端部はコネクタC3を介して各電気機器M3~M5と接続され、各電線61の他端部はコネクタC3を介して分配器30と接続されている。各電線61は、例えば、高電圧・大電流に対応可能な高圧電線である。電線61は、例えば、自身に電磁シールド構造を有するシールド電線であってもよいし、自身に電磁シールドを有しないノンシールド電線であってもよい。本実施形態の電線61は、ノンシールド電線である。 Each conductive path 60 has one or a plurality of electric wires 61, connectors C3 attached to both ends of the electric wire 61, and an exterior member 65 surrounding the outer periphery of the electric wire 61. One end of each electric wire 61 is connected to each of the electric devices M3 to M5 via the connector C3, and the other end of each electric wire 61 is connected to the distributor 30 via the connector C3. Each electric wire 61 is, for example, a high-voltage electric wire capable of dealing with a high voltage and a large current. The electric wire 61 may be, for example, a shielded electric wire having an electromagnetic shield structure by itself, or a non-shielded electric wire having no electromagnetic shield by itself. The electric wire 61 of this embodiment is a non-shielded electric wire.
 図4に示すように、本実施形態の電線61は、プラス側の電線61Aと、マイナス側の電線61Bとの2本の高圧電線を有している。 As shown in FIG. 4, the electric wire 61 of the present embodiment has two high-voltage electric wires, a positive electric wire 61A and a negative electric wire 61B.
 (電線61A,61Bの構成)
 各電線61A,61Bは、導体よりなる芯線62と、芯線62の外周を被覆する絶縁被覆63とを有している。各電線61A,61Bは、例えば、車両の前後方向に延びるように長尺状に形成されている。
(Composition of electric wires 61A and 61B)
Each of the electric wires 61A and 61B has a core wire 62 made of a conductor and an insulating coating 63 that covers the outer periphery of the core wire 62. The electric wires 61A and 61B are formed in a long shape so as to extend in the front-rear direction of the vehicle, for example.
 芯線62としては、例えば、撚り線、柱状導体や筒状導体、又はこれらを組み合わせて用いることができる。本実施形態の芯線62は、撚り線である。芯線62の材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。芯線62は、例えば、押出成形によって形成されている。 As the core wire 62, for example, a stranded wire, a columnar conductor, a tubular conductor, or a combination thereof can be used. The core wire 62 of this embodiment is a stranded wire. As the material of the core wire 62, for example, a metal material such as copper-based or aluminum-based can be used. The core wire 62 is formed by, for example, extrusion molding.
 芯線62の横断面積は、例えば、芯線22(図2参照)の横断面積よりも小さく形成されている。芯線62の横断面積は、例えば、芯線52(図3参照)の横断面積よりも小さく形成されている。すなわち、図1に示した導電路60の電線61の導体断面積は、導電路20の電線21の導体断面積よりも小さく、導電路50の電線51の導体断面積よりも小さく形成されている。芯線62に流れる電流量は、例えば、芯線22に流れる電流量よりも小さくなっている。芯線62に流れる電流量は、例えば、芯線52に流れる電流量よりも小さくなっている。 The cross-sectional area of the core wire 62 is formed to be smaller than the cross-sectional area of the core wire 22 (see FIG. 2), for example. The cross-sectional area of the core wire 62 is formed to be smaller than the cross-sectional area of the core wire 52 (see FIG. 3), for example. That is, the conductor cross-sectional area of the electric wire 61 of the conductive path 60 shown in FIG. 1 is smaller than the conductor cross-sectional area of the electric wire 21 of the conductive path 20 and smaller than the conductor cross-sectional area of the electric wire 51 of the conductive path 50. .. The amount of current flowing through the core wire 62 is smaller than, for example, the amount of current flowing through the core wire 22. The amount of current flowing through the core wire 62 is smaller than, for example, the amount of current flowing through the core wire 52.
 ここで、導電路20における導体断面積は、例えば、導電路50,60における導体断面積の総和と等しい、もしくは導電路50,60における導体断面積の総和よりも大きくなるように形成されている。 Here, the conductor cross-sectional area of the conductive paths 20 is formed so as to be equal to, for example, the total of the conductor cross-sectional areas of the conductive paths 50 and 60, or larger than the total of the conductor cross-sectional areas of the conductive paths 50 and 60. ..
 図4に示した芯線62の横断面形状は、任意の形状にすることができる。芯線62の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本実施形態の芯線62の横断面形状は、円形状に形成されている。 The cross-sectional shape of the core wire 62 shown in FIG. 4 can be any shape. The cross-sectional shape of the core wire 62 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape. The cross-sectional shape of the core wire 62 of the present embodiment is formed in a circular shape.
 絶縁被覆63は、例えば、芯線62の外周面を全周にわたって被覆している。絶縁被覆63は、例えば、芯線62の外周面を全周にわたって密着状態で被覆している。絶縁被覆63の外周面は、例えば、芯線62の外周面に沿った形状に形成されている。本実施形態の絶縁被覆63は、内周及び外周の断面形状が円形である円筒状に形成されている。絶縁被覆63は、例えば、合成樹脂などの絶縁材料によって構成されている。 The insulating coating 63 covers the outer peripheral surface of the core wire 62 over the entire circumference, for example. The insulating coating 63, for example, covers the outer peripheral surface of the core wire 62 in close contact with the entire circumference. The outer peripheral surface of the insulating coating 63 is formed, for example, in a shape along the outer peripheral surface of the core wire 62. The insulating coating 63 of the present embodiment is formed in a cylindrical shape having a circular inner and outer peripheral cross-sectional shapes. The insulating coating 63 is made of an insulating material such as a synthetic resin.
 電線61は、例えば、電線21よりも屈曲性に優れている。例えば、電線61は、電線21よりも剛性が低く曲がりやすい。これにより、電気機器M3~M5や分配器30に対する電線61の接続作業性を向上させることができる。 The electric wire 61 is more flexible than the electric wire 21, for example. For example, the electric wire 61 has a lower rigidity than the electric wire 21 and is easily bent. As a result, the workability of connecting the electric wire 61 to the electric devices M3 to M5 and the distributor 30 can be improved.
 (外装部材65の構成)
 外装部材65は、全体として長尺の筒状をなしている。外装部材65の内部空間S3には、複数の電線61A,61Bが収容されている。外装部材65は、複数の電線61A,61Bの外周を全周にわたって包囲するように形成されている。本実施形態の導電路60では、2本の電線61A,61Bのみが外装部材65に収容されている。外装部材65の径方向内面と各電線61A,61Bの径方向外面との間には隙間(空間)が存在する。言い換えれば、電線61A,61Bは、電線61A,61Bの全長にわたって外装部材65に緩く収容され得る。もちろん、電線61A,61Bは外装部材65と部分的に接触していてもよい。外装部材65は、内部に収容した電線61A,61Bを飛翔物等から保護する。外装部材65としては、例えば、金属製又は樹脂製のパイプや、樹脂製のプロテクタ、樹脂等からなり可撓性を有するコルゲートチューブや、ゴム製の防水カバー、又はこれらを組み合わせて用いることができる。外装部材65は、例えば、外装部材25(図2参照)よりも屈曲性及び柔軟性に優れていることが好ましい。本実施形態の外装部材65は、外装部材55と同様に、樹脂製のコルゲートチューブである。
(Structure of exterior member 65)
The exterior member 65 has a long tubular shape as a whole. A plurality of electric wires 61A and 61B are housed in the internal space S3 of the exterior member 65. The exterior member 65 is formed so as to surround the outer circumferences of the plurality of electric wires 61A and 61B over the entire circumference. In the conductive path 60 of the present embodiment, only two electric wires 61A and 61B are housed in the exterior member 65. There is a gap (space) between the radial inner surface of the exterior member 65 and the radial outer surface of each of the electric wires 61A and 61B. In other words, the wires 61A and 61B can be loosely housed in the exterior member 65 over the entire length of the wires 61A and 61B. Of course, the electric wires 61A and 61B may be in partial contact with the exterior member 65. The exterior member 65 protects the electric wires 61A and 61B housed therein from flying objects and the like. As the exterior member 65, for example, a pipe made of metal or resin, a protector made of resin, a flexible corrugated tube made of resin or the like, a waterproof cover made of rubber, or a combination thereof can be used. .. The exterior member 65 is preferably more flexible and flexible than the exterior member 25 (see FIG. 2), for example. The exterior member 65 of the present embodiment is a resin corrugated tube like the exterior member 55.
 外装部材65の横断面形状は、任意の形状にすることができる。外装部材65の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本実施形態の外装部材65の横断面形状は、円形状に形成されている。すなわち、外装部材65は、内周及び外周の断面形状が円形である円筒状に形成されている。 The cross-sectional shape of the exterior member 65 can be any shape. The cross-sectional shape of the exterior member 65 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape. The cross-sectional shape of the exterior member 65 of the present embodiment is formed in a circular shape. That is, the exterior member 65 is formed in a cylindrical shape having a circular inner and outer cross-sectional shapes.
 導電路60は、例えば、電磁シールド部材を有していない。なお、導電路60は、図3に示した電磁シールド部材56と同様の電磁シールド部材を有してもよい。この場合の電磁シールド部材は、例えば、外装部材65の内部空間S3において、複数の電線61の外周を一括して包囲するように形成される。 The conductive path 60 does not have, for example, an electromagnetic shield member. The conductive path 60 may have an electromagnetic shield member similar to the electromagnetic shield member 56 shown in FIG. The electromagnetic shield member in this case is formed so as to collectively surround the outer circumferences of the plurality of electric wires 61 in the internal space S3 of the exterior member 65, for example.
 導電路60は、導電路20よりも屈曲性及び柔軟性に優れている。導電路60は、例えば、ワイヤハーネス10の配策経路においてスペースが狭く配策が困難な電気機器M3~M5の周辺に対応する部分に配策される。導電路60は、例えば、エンジン等に起因する振動の影響を受けやすく、ワイヤハーネス10に揺動が発生する揺動区間に配策されている。このとき、導電路60が柔軟性に優れているため、その導電路60が揺動を吸収し、導電路60の断線等の破損を抑制することができる。また、導電路60は、例えば、エンジンルームなどの車室内に配策されており、防水の不要な非防水区間に配策されている。このため、導電路60は、防水構造を有さなくてもよい。例えば、導電路60と分配器30との接続部分に防水構造を設けなくてもよい。 The conductive path 60 is superior in flexibility and flexibility to the conductive path 20. The conductive path 60 is arranged in, for example, a portion corresponding to the periphery of the electric devices M3 to M5 in which the space is narrow and the arrangement is difficult in the arrangement path of the wire harness 10. The conductive path 60 is easily affected by vibration caused by, for example, an engine or the like, and is arranged in a swing section where swing occurs in the wire harness 10. At this time, since the conductive path 60 is excellent in flexibility, the conductive path 60 can absorb the fluctuation and suppress damage such as disconnection of the conductive path 60. Further, the conductive path 60 is arranged in a vehicle interior such as an engine room, and is arranged in a non-waterproof section that does not require waterproofing. Therefore, the conductive path 60 does not have to have a waterproof structure. For example, it is not necessary to provide a waterproof structure at the connection portion between the conductive path 60 and the distributor 30.
 導電路20は、例えば、導電路50よりも剛性が高く、各導電路60よりも剛性が高く形成されている。 The conductive path 20 is formed to have higher rigidity than, for example, the conductive path 50, and higher rigidity than each conductive path 60.
 (分配器30の構成)
 次に、図5に従って、分配器30の構成について説明する。なお、図5では、図面の簡略化のために、導電路50における外装部材55及び電磁シールド部材56(図3参照)と、導電路60における外装部材65(図4参照)との図示を省略している。
(Structure of distributor 30)
Next, the configuration of the distributor 30 will be described with reference to FIG. In FIG. 5, the exterior member 55 and the electromagnetic shield member 56 (see FIG. 3) in the conductive path 50 and the exterior member 65 (see FIG. 4) in the conductive path 60 are omitted for simplification of the drawings. doing.
 分配器30は、例えば、金属製の筐体31と、コネクタ32と、複数(ここでは、3つ)のコネクタ33と、複数のバスバ35,36と、ヒューズ38とを有している。筐体31は、例えば、図示しないボルト等によって車体P1の取付面P1aに固定されている。筐体31は、例えば、車体P1を通じてアース接続されている。 The distributor 30 has, for example, a metal housing 31, a connector 32, a plurality of (here, three) connectors 33, a plurality of bus bars 35 and 36, and a fuse 38. The housing 31 is fixed to the mounting surface P1a of the vehicle body P1 by, for example, bolts (not shown). The housing 31 is connected to the ground through, for example, the vehicle body P1.
 筐体31は、壁部31Aと、その壁部31Aによって囲まれる内部空間S4とを有している。壁部31Aには、その壁部31Aを板厚方向に貫通する貫通孔31Xが形成されている。貫通孔31Xは、内部空間S4が筐体31の外部と連通するように形成されている。壁部31Aには、コネクタ32,33が取り付けられている。コネクタ32には、導電路50の電線51の端部に取り付けられたコネクタC2が接続されている。すなわち、コネクタ32には、コネクタC2を介して電線51が接続されている。各コネクタ33には、導電路60の電線61の端部に取り付けられたコネクタC3が接続されている。すなわち、各コネクタ33には、コネクタC3を介して電線61が接続されている。筐体31(壁部31A)の材料としては、例えば、鉄系やアルミニウム系などの金属材料を用いることができる。 The housing 31 has a wall portion 31A and an internal space S4 surrounded by the wall portion 31A. The wall portion 31A is formed with a through hole 31X that penetrates the wall portion 31A in the plate thickness direction. The through hole 31X is formed so that the internal space S4 communicates with the outside of the housing 31. The connectors 32 and 33 are attached to the wall portion 31A. The connector C2 attached to the end of the electric wire 51 of the conductive path 50 is connected to the connector 32. That is, the electric wire 51 is connected to the connector 32 via the connector C2. A connector C3 attached to the end of the electric wire 61 of the conductive path 60 is connected to each connector 33. That is, the electric wire 61 is connected to each connector 33 via the connector C3. As the material of the housing 31 (wall portion 31A), for example, a metal material such as iron-based or aluminum-based can be used.
 筐体31には、導電路20の外装部材25の前端部が接続されている。外装部材25は、外装部材25の内部空間S1が貫通孔31Xを通じて筐体31の内部空間S4と連通するように筐体31に接続されている。外装部材25と筐体31とは、例えば、導電性を有する接合材28によって接続されている。接合材28は、例えば、ろう材である。例えば、金属パイプとしての外装部材25と金属製の筐体31とは、ろう付けによって接続されている。接合材28は、例えば、外装部材25の端部と筐体31とを隙間無く接続している。これにより、外装部材25の内部空間S1及び筐体31の内部空間S4が密閉空間に構成され、それら内部空間S1,S4内が防水状態に保持されている。また、電磁シールド機能を有する外装部材25が、接合材28と筐体31と車体P1とを通じてアース接続されている。なお、外装部材25と筐体31との接続方法は、ろう付けに限らず、例えば、溶接やボルト締結などであってもよい。 The front end portion of the exterior member 25 of the conductive path 20 is connected to the housing 31. The exterior member 25 is connected to the housing 31 so that the internal space S1 of the exterior member 25 communicates with the internal space S4 of the housing 31 through the through hole 31X. The exterior member 25 and the housing 31 are connected by, for example, a conductive joining material 28. The bonding material 28 is, for example, a brazing material. For example, the exterior member 25 as a metal pipe and the metal housing 31 are connected by brazing. The joining material 28, for example, connects the end portion of the exterior member 25 and the housing 31 without a gap. As a result, the internal space S1 of the exterior member 25 and the internal space S4 of the housing 31 are configured as a closed space, and the interior spaces S1 and S4 are kept in a waterproof state. Further, the exterior member 25 having an electromagnetic shield function is connected to the ground through the joining material 28, the housing 31, and the vehicle body P1. The method of connecting the exterior member 25 and the housing 31 is not limited to brazing, and may be, for example, welding or bolt fastening.
 外装部材25の内部空間S1に収容された電線21A,21Bの端部(ここでは、前端部)は、筐体31の内部空間S4内に突出している。電線21A,21Bの端部では、電線21A,21Bの端末から所定長さ範囲にわたって絶縁被覆23が剥がされ、芯線22が露出されている。プラス側の電線21Aの芯線22は、プラス側のバスバ35と電気的に接続されている。マイナス側の電線21Bの芯線22は、マイナス側のバスバ36と電気的に接続されている。芯線22とバスバ35,36との接続方法は、任意の方法によって行うことができる。本実施形態では、芯線22とバスバ35,36とが、ボルトB1を利用したボルト締結によって電気的に接続されている。 The ends (here, the front end) of the electric wires 21A and 21B housed in the internal space S1 of the exterior member 25 project into the internal space S4 of the housing 31. At the ends of the electric wires 21A and 21B, the insulating coating 23 is peeled off from the terminals of the electric wires 21A and 21B over a predetermined length range, and the core wire 22 is exposed. The core wire 22 of the positive side electric wire 21A is electrically connected to the positive side bus bar 35. The core wire 22 of the electric wire 21B on the negative side is electrically connected to the bus bar 36 on the negative side. The connection method between the core wire 22 and the bus bars 35 and 36 can be performed by any method. In the present embodiment, the core wire 22 and the bus bars 35 and 36 are electrically connected by bolt fastening using the bolt B1.
 (バスバ35,36の構成)
 バスバ35は、プラス側の電線21Aの芯線22と接続される接続部分からコネクタ32に向かって延びる接続部35Aと、芯線22との接続部分から複数のコネクタ33に向かって延びる接続部35Bとを有している。
(Composition of bus bars 35 and 36)
The bus bar 35 has a connection portion 35A extending from the connection portion connected to the core wire 22 of the positive wire 21A toward the connector 32 and a connection portion 35B extending from the connection portion with the core wire 22 toward the plurality of connectors 33. Have.
 接続部35Aは、コネクタ32に接続されている。接続部35Aは、コネクタ32及びコネクタC2を介して、導電路50の電線51Aと電気的に接続されている。これにより、導電路50のプラス側の電線51Aと導電路20のプラス側の電線21Aとが、接続部35Aを介して電気的に接続される。 The connection portion 35A is connected to the connector 32. The connection portion 35A is electrically connected to the electric wire 51A of the conductive path 50 via the connector 32 and the connector C2. As a result, the positive side electric wire 51A of the conductive path 50 and the positive side electric wire 21A of the conductive path 20 are electrically connected via the connecting portion 35A.
 接続部35Bは、例えば、1つの幹線部から分岐して各コネクタ33に向かって延びる複数(ここでは、3つ)の分岐部35Cを有している。各分岐部35Cは、ヒューズ38を介してコネクタ33に接続されている。各分岐部35Cは、コネクタ33及びコネクタC3を介して、導電路60の電線61Aと電気的に接続されている。これにより、導電路60のプラス側の電線61Aと導電路20のプラス側の電線21Aとが、接続部35Bを介して電気的に接続される。 The connection portion 35B has, for example, a plurality of (three in this case) branch portions 35C that branch from one trunk line portion and extend toward each connector 33. Each branch 35C is connected to the connector 33 via a fuse 38. Each branch portion 35C is electrically connected to the electric wire 61A of the conductive path 60 via the connector 33 and the connector C3. As a result, the positive side electric wire 61A of the conductive path 60 and the positive side electric wire 21A of the conductive path 20 are electrically connected via the connecting portion 35B.
 バスバ36は、マイナス側の電線21Bの芯線22と接続される接続部分からコネクタ32に向かって延びる接続部36Aと、芯線22との接続部分から複数のコネクタ33に向かって延びる接続部36Bとを有している。 The bus bar 36 has a connection portion 36A extending from the connection portion connected to the core wire 22 of the negative wire 21B toward the connector 32 and a connection portion 36B extending from the connection portion with the core wire 22 toward the plurality of connectors 33. Have.
 接続部36Aは、コネクタ32に接続されている。接続部36Aは、コネクタ32及びコネクタC2を介して、導電路50の電線51Bと電気的に接続されている。これにより、導電路50のマイナス側の電線51Bと導電路20のマイナス側の電線21Bとが、接続部36Aを介して電気的に接続される。 The connection portion 36A is connected to the connector 32. The connecting portion 36A is electrically connected to the electric wire 51B of the conductive path 50 via the connector 32 and the connector C2. As a result, the electric wire 51B on the negative side of the conductive path 50 and the electric wire 21B on the negative side of the conductive path 20 are electrically connected via the connecting portion 36A.
 接続部36Bは、例えば、1つの幹線部から分岐して各コネクタ33に向かって延びる複数(ここでは、3つ)の分岐部36Cを有している。各分岐部36Cは、コネクタ33に接続されている。各分岐部36Cは、コネクタ33及びコネクタC3を介して、導電路60の電線61Bと電気的に接続されている。これにより、導電路60のマイナス側の電線61Bと導電路20のマイナス側の電線21Bとが、接続部36Bを介して電気的に接続される。 The connection portion 36B has, for example, a plurality of (three in this case) branch portions 36C that branch from one trunk line portion and extend toward each connector 33. Each branch portion 36C is connected to the connector 33. Each branch portion 36C is electrically connected to the electric wire 61B of the conductive path 60 via the connector 33 and the connector C3. As a result, the electric wire 61B on the negative side of the conductive path 60 and the electric wire 21B on the negative side of the conductive path 20 are electrically connected via the connecting portion 36B.
 以上説明したように、導電路20の電線21Aは、バスバ35の接続部35Aを介して導電路50の電線51Aと電気的に接続されるとともに、バスバ35の接続部35Bを介して3つの導電路60の電線61Aと電気的に接続されている。導電路20の電線21Bは、バスバ36の接続部36Aを介して導電路50の電線51Bと電気的に接続されるとともに、バスバ36の接続部36Bを介して3つの導電路60の電線61Bと電気的に接続されている。これにより、バッテリM1(図1参照)から導電路20を通じて分配器30に供給される直流電力が、導電路50と3つの導電路60とに分配される。 As described above, the electric wire 21A of the conductive path 20 is electrically connected to the electric wire 51A of the conductive path 50 via the connecting portion 35A of the bus bar 35, and the three conductive lines are electrically connected via the connecting portion 35B of the bus bar 35. It is electrically connected to the electric wire 61A of the road 60. The electric wire 21B of the conductive path 20 is electrically connected to the electric wire 51B of the conductive path 50 via the connecting portion 36A of the bus bar 36, and is connected to the electric wire 61B of the three conductive paths 60 via the connecting portion 36B of the bus bar 36. It is electrically connected. As a result, the DC power supplied from the battery M1 (see FIG. 1) to the distributor 30 through the conductive path 20 is distributed to the conductive path 50 and the three conductive paths 60.
 次に、本実施形態の作用効果を説明する。 Next, the action and effect of this embodiment will be described.
 (1)ワイヤハーネス10は、車両Vに搭載されたバッテリM1に後端部が接続される導電路20と、導電路20の前端部と接続される分配器30と、分配器30に設けられた複数のコネクタ32,33とを有する。ワイヤハーネス10は、コネクタ32に一端部が接続され、他端部に電気機器M2が接続される導電路50と、各コネクタ33に一端部が接続され、他端部に各電気機器M3~M5が接続される導電路60とを有する。分配器30は、バッテリM1から導電路20を通じて供給された電力を複数の導電路50,60に分配する。 (1) The wire harness 10 is provided in the conductive path 20 to which the rear end is connected to the battery M1 mounted on the vehicle V, the distributor 30 connected to the front end of the conductive path 20, and the distributor 30. It has a plurality of connectors 32 and 33. The wire harness 10 has a conductive path 50 in which one end is connected to the connector 32 and the electric device M2 is connected to the other end, and one end is connected to each connector 33 and each electric device M3 to M5 is connected to the other end. Has a conductive path 60 to which is connected. The distributor 30 distributes the electric power supplied from the battery M1 through the conductive paths 20 to the plurality of conductive paths 50 and 60.
 この構成によれば、バッテリM1から導電路20を通じて分配器30に供給された電力が分配器30によって複数の導電路50,60に分配される。このため、バッテリM1と分配器30とを接続する導電路20を、プラス側の電線21Aとマイナス側の電線21Bとからなる1組の回路によって構成することができる。これにより、導電路20の構造が複雑化することを抑制できる。したがって、従来のワイヤハーネスに比べて、車両Vに対するワイヤハーネス10の組み付け性を向上させることができる。 According to this configuration, the electric power supplied from the battery M1 to the distributor 30 through the conductive paths 20 is distributed to the plurality of conductive paths 50 and 60 by the distributor 30. Therefore, the conductive path 20 connecting the battery M1 and the distributor 30 can be configured by a set of circuits including the positive side electric wire 21A and the negative side electric wire 21B. As a result, it is possible to prevent the structure of the conductive path 20 from becoming complicated. Therefore, the assembling property of the wire harness 10 to the vehicle V can be improved as compared with the conventional wire harness.
 (2)導電路20の長さ方向の一端部(ここでは、前端部)が分配器30に接続されており、導電路50,60が分配器30に設けられたコネクタ32,33にそれぞれ接続されている。このため、導電路20と導電路50,60とを分離することができる。これにより、導電路20と導電路50,60とを別々に車両Vに組み付けることができる。例えば、導電路20と分配器30とが一体化され、その一体化された導電路20及び分配器30が車体P1に固定された後に、分配器30のコネクタ32,33に対して導電路50,60がコネクタC2,C3を介して接続される。したがって、導電路20と導電路50,60とを一緒に車両Vに組み付ける場合に比べて、車両Vに対するワイヤハーネス10の組み付け性を向上させることができる。さらに、導電路20と導電路50,60とを別々に輸送できるため、ワイヤハーネス10の輸送効率を向上させることができる。 (2) One end (here, the front end) of the conductive path 20 in the length direction is connected to the distributor 30, and the conductive paths 50 and 60 are connected to the connectors 32 and 33 provided in the distributor 30, respectively. Has been done. Therefore, the conductive paths 20 and the conductive paths 50 and 60 can be separated. As a result, the conductive paths 20 and the conductive paths 50 and 60 can be separately assembled to the vehicle V. For example, after the conductive path 20 and the distributor 30 are integrated and the integrated conductive path 20 and the distributor 30 are fixed to the vehicle body P1, the conductive path 50 is connected to the connectors 32 and 33 of the distributor 30. , 60 are connected via connectors C2 and C3. Therefore, the assembling property of the wire harness 10 to the vehicle V can be improved as compared with the case where the conductive paths 20 and the conductive paths 50 and 60 are assembled to the vehicle V together. Further, since the conductive paths 20 and the conductive paths 50 and 60 can be transported separately, the transport efficiency of the wire harness 10 can be improved.
 (3)導電路20と導電路50,60とを分離できるため、導電路20における導体断面積と導電路50,60における導体断面積とを個別に設定することができる。さらに、導電路20における電磁シールド構造と、導電路50,60における電磁シールド構造とを個別に設定することができる。 (3) Since the conductive path 20 and the conductive paths 50 and 60 can be separated, the conductor cross-sectional area of the conductive path 20 and the conductor cross-sectional area of the conductive paths 50 and 60 can be set individually. Further, the electromagnetic shield structure in the conductive paths 20 and the electromagnetic shield structure in the conductive paths 50 and 60 can be individually set.
 (4)導電路20の有する電線21は、1組の回路を構成するプラス側の電線21A及びマイナス側の電線21Bのみである。この構成によれば、複数組の回路を構成する電線を有する場合に比べて、導電路20の構造を簡素化することができる。これにより、車両Vに対するワイヤハーネス10の組み付け性を向上させることができる。また、車両Vに組み付ける前のワイヤハーネス10の輸送効率を向上させることもできる。 (4) The electric wires 21 included in the conductive path 20 are only the positive side electric wires 21A and the negative side electric wires 21B constituting one set of circuits. According to this configuration, the structure of the conductive path 20 can be simplified as compared with the case where the electric wires constituting a plurality of sets of circuits are provided. Thereby, the assembling property of the wire harness 10 to the vehicle V can be improved. It is also possible to improve the transportation efficiency of the wire harness 10 before assembling it to the vehicle V.
 (5)導電路20では、外装部材25内に1組の回路を構成するプラス側の電線21A及びマイナス側の電線21Bのみが収容される。このため、外装部材25内に無駄なスペースが生じにくくなる。これにより、導電路20を小型化することができる。 (5) In the conductive path 20, only the positive side electric wire 21A and the negative side electric wire 21B constituting one set of circuits are housed in the exterior member 25. Therefore, wasted space is less likely to occur in the exterior member 25. As a result, the conductive path 20 can be miniaturized.
 (6)導電路20の剛性を、各導電路50,60の剛性よりも高く形成した。この構成によれば、導電路20の剛性が高くなるため、車両Vに対する導電路20の組み付け性を向上させることができる。 (6) The rigidity of the conductive paths 20 is formed higher than the rigidity of the conductive paths 50 and 60, respectively. According to this configuration, the rigidity of the conductive path 20 is increased, so that the assembling property of the conductive path 20 with respect to the vehicle V can be improved.
 (7)導電路20の剛性が高くなると、ロボットハンド等による導電路20の取り扱い性が向上する。このため、車両Vに対する導電路20の組み付け工程を自動化しやすくなる。 (7) When the rigidity of the conductive path 20 is increased, the handleability of the conductive path 20 by a robot hand or the like is improved. Therefore, it becomes easy to automate the process of assembling the conductive path 20 to the vehicle V.
 (8)各導電路50,60の屈曲性を、導電路20の屈曲性よりも高く形成した。この構成によれば、電気機器M2~M5の周辺のスペースが狭い場合であっても、それら電気機器M2~M5に対して導電路50,60を好適に接続させることができる。これにより、電気機器M2~M5に対する導電路50,60の接続作業性を向上させることができる。 (8) The flexibility of each of the conductive paths 50 and 60 was formed higher than the flexibility of the conductive paths 20. According to this configuration, even when the space around the electric devices M2 to M5 is narrow, the conductive paths 50 and 60 can be suitably connected to the electric devices M2 to M5. As a result, the workability of connecting the conductive paths 50 and 60 to the electric devices M2 to M5 can be improved.
 (9)分配器30を、車両Vの車体P1に固定するようにした。この構成によれば、例えばエンジン等に起因する振動により導電路50,60に揺動が発生する場合であっても、その揺動を、車体P1に固定された分配器30によって導電路20と分離することができる。これにより、導電路20に揺動が発生することを抑制できる。このため、導電路20の剛性を高く設定することができる。 (9) The distributor 30 is fixed to the vehicle body P1 of the vehicle V. According to this configuration, even when the conductive paths 50 and 60 swing due to vibration caused by, for example, an engine or the like, the swing is caused by the distributor 30 fixed to the vehicle body P1 to the conductive path 20. Can be separated. As a result, it is possible to prevent the conductive path 20 from swinging. Therefore, the rigidity of the conductive path 20 can be set high.
 (10)分配器30を、車室内と車室外との境界部分に設けた。分配器30と導電路20との接続部分を車室外に設け、分配器30と導電路50,60との接続部分を車室内に設けた。この構成によれば、分配器30と導電路50,60との接続部分を非防水構造とすることができる。これにより、分配器30と導電路50,60との接続部分の構造を簡素化することができる。 (10) The distributor 30 is provided at the boundary between the inside of the vehicle and the outside of the vehicle. The connecting portion between the distributor 30 and the conductive path 20 is provided outside the vehicle interior, and the connecting portion between the distributor 30 and the conductive paths 50 and 60 is provided inside the vehicle interior. According to this configuration, the connecting portion between the distributor 30 and the conductive paths 50 and 60 can have a non-waterproof structure. Thereby, the structure of the connecting portion between the distributor 30 and the conductive paths 50 and 60 can be simplified.
 (他の実施形態)
 上記実施形態は、以下のように変更して実施することができる。上記実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。
(Other embodiments)
The above embodiment can be modified and implemented as follows. The above embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
 ・車両VにおけるバッテリM1と電気機器M2~M5との配置関係は、上記実施形態に限定されるものではなく、車両構成に応じて適宜変更してもよい。 -The arrangement relationship between the battery M1 and the electric devices M2 to M5 in the vehicle V is not limited to the above embodiment, and may be appropriately changed according to the vehicle configuration.
 ・例えば図6に示すように、バッテリM1が車両Vの床の略全体に配置されていてもよい。この場合であっても、導電路20の一端部がコネクタC1を通じてバッテリM1と接続され、導電路20の他端部が分配器30に接続される。 -For example, as shown in FIG. 6, the battery M1 may be arranged substantially on the entire floor of the vehicle V. Even in this case, one end of the conductive path 20 is connected to the battery M1 through the connector C1, and the other end of the conductive path 20 is connected to the distributor 30.
 ・図7に示すように、電線21の横断面形状を、半円状に形成するようにしてもよい。この場合には、電線21の芯線22の横断面形状が半円状に形成されている。また、絶縁被覆23は、内周及び外周の断面形状が半円状となる半円筒状に形成されている。 -As shown in FIG. 7, the cross-sectional shape of the electric wire 21 may be formed in a semicircular shape. In this case, the cross-sectional shape of the core wire 22 of the electric wire 21 is formed in a semicircular shape. Further, the insulating coating 23 is formed in a semi-cylindrical shape having a semi-circular cross-sectional shape on the inner circumference and the outer circumference.
 ・上記実施形態では、外装部材25として金属パイプに具体化したが、これに限定されない。例えば、外装部材25としてコルゲートチューブや樹脂製のパイプに具体化してもよい。この場合の外装部材25は、電磁シールド機能を有さない。このため、外装部材25とは別に電磁シールド部材を設けることが好ましい。電磁シールド部材としては、例えば、複数の電線21(つまり、電線21A,21B)の外周を一括して包囲する編組線や金属箔などを挙げることができる。また、電線21A,21Bを、自身に電磁シールド構造を有するシールド電線に具体化してもよい。 -In the above embodiment, the exterior member 25 is embodied in a metal pipe, but the present invention is not limited to this. For example, the exterior member 25 may be embodied in a corrugated tube or a resin pipe. The exterior member 25 in this case does not have an electromagnetic shield function. Therefore, it is preferable to provide an electromagnetic shield member separately from the exterior member 25. Examples of the electromagnetic shield member include braided wires and metal foils that collectively surround the outer circumferences of a plurality of electric wires 21 (that is, electric wires 21A and 21B). Further, the electric wires 21A and 21B may be embodied as shielded electric wires having an electromagnetic shield structure by themselves.
 ・上記実施形態の導電路20では、電線21及び外装部材25の双方が経路規制機能を有するようにした。これに限らず、例えば、電線21及び外装部材25のうち電線21のみが経路規制機能を有するようにしてもよい。また、電線21及び外装部材25のうち外装部材25のみが経路規制機能を有するようにしてもよい。 -In the conductive path 20 of the above embodiment, both the electric wire 21 and the exterior member 25 have a route regulating function. Not limited to this, for example, of the electric wire 21 and the exterior member 25, only the electric wire 21 may have a route regulation function. Further, of the electric wire 21 and the exterior member 25, only the exterior member 25 may have a route regulation function.
 ・上記実施形態の導電路50では、複数の電線51の外周を一括して包囲する電磁シールド部材56を設けるようにした。これに限らず、例えば、各電線51をシールド電線に変更し、電磁シールド部材56を省略してもよい。 -In the conductive path 50 of the above embodiment, an electromagnetic shield member 56 that collectively surrounds the outer circumferences of the plurality of electric wires 51 is provided. Not limited to this, for example, each electric wire 51 may be changed to a shielded electric wire, and the electromagnetic shield member 56 may be omitted.
 ・上記実施形態の導電路60に、複数の電線61の外周を一括して包囲する電磁シールド部材を設けるようにしてもよい。また、各電線61をシールド電線に変更してもよい。 -The conductive path 60 of the above embodiment may be provided with an electromagnetic shield member that collectively surrounds the outer circumferences of the plurality of electric wires 61. Further, each electric wire 61 may be changed to a shielded electric wire.
 ・上記実施形態では、外装部材25の内部空間S1と筐体31の内部空間S4とが防水状態となるように、導電性を有する接合材28によって外装部材25と筐体31とを接続するようにした。これに限らず、例えば、外装部材25と筐体31とを電気的に接続する部材と、内部空間S1,S4が防水状態となるように外装部材25と筐体31とを接続する部材とを別部材で実現するようにしてもよい。すなわち、外装部材25と筐体31との接続構造において、電気的接続部材と防水部材とを別部材で構成するようにしてもよい。電気的接続部材の例としては、ボルト締結などを挙げることができる。防水部材の例としては、外装部材25と筐体31との接続部分を外側から包囲するゴム製の防水カバーや、外装部材25と筐体31との接続部分の内部空間に設けられたゴム栓などを挙げることができる。 In the above embodiment, the exterior member 25 and the housing 31 are connected by a conductive joining material 28 so that the internal space S1 of the exterior member 25 and the internal space S4 of the housing 31 are in a waterproof state. I made it. Not limited to this, for example, a member that electrically connects the exterior member 25 and the housing 31 and a member that connects the exterior member 25 and the housing 31 so that the internal spaces S1 and S4 are in a waterproof state. It may be realized by another member. That is, in the connection structure between the exterior member 25 and the housing 31, the electrical connection member and the waterproof member may be configured as separate members. Examples of the electrical connection member include bolt fastening and the like. Examples of the waterproof member include a rubber waterproof cover that surrounds the connection portion between the exterior member 25 and the housing 31 from the outside, and a rubber stopper provided in the internal space of the connection portion between the exterior member 25 and the housing 31. And so on.
 ・上記実施形態における導電路20の前端部と分配器30との接続構造は特に限定されない。例えば、導電路20の電線21を、コネクタを介して分配器30のバスバ35,36に電気的に接続させるようにしてもよい。 -The connection structure between the front end of the conductive path 20 and the distributor 30 in the above embodiment is not particularly limited. For example, the electric wire 21 of the conductive path 20 may be electrically connected to the bus bars 35 and 36 of the distributor 30 via the connector.
 ・上記実施形態における分配器30の構成は特に限定されない。例えば、電線21A,21Bの芯線22と電気的に接続される導電部材は、バスバ35,36に限定されない。例えば、芯線22と電気的に接続される導電部材を、撚り線や単芯線に具体化してもよい。また、分配器30に設けられるコネクタ32,33の数は特に限定されない。 -The configuration of the distributor 30 in the above embodiment is not particularly limited. For example, the conductive member electrically connected to the core wire 22 of the electric wires 21A and 21B is not limited to the bus bars 35 and 36. For example, the conductive member electrically connected to the core wire 22 may be embodied as a stranded wire or a single core wire. Further, the number of connectors 32 and 33 provided in the distributor 30 is not particularly limited.
 ・今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は、上記した意味ではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。 ・ It should be considered that the embodiment disclosed this time is an example in all respects and is not restrictive. The scope of the present invention is indicated by the scope of claims, not the above-mentioned meaning, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.
 ・本開示は、以下の実施態様を包含する。なお、限定ではなく、単に理解を助けることを目的として、上記実施形態の構成要素を示す参照符号を付している。
(付記1)
 各々プラス側電線(21A;51A;61A)とマイナス側電線(21B;51B;61B)の一対の電線(21;51;61)を有し、互いに独立した複数の個別の導電路(20,50,60)であって、
  車両のバッテリ(M1)に接続される第1導電路(20)と、
  各々前記車両の複数の電気機器(M2~M5)のうちの一つに接続される複数の第2導電路(50,60)と、
を含む複数の個別の導電路(20,50,60)と、
 前記第1導電路(20)と前記複数の第2導電路(50,60)とを接続し、前記バッテリ(M1)から前記第1導電路(20)を通じて供給される電力を前記複数の第2導電路(50,60)に分配する分配器(30)と、
を備えるワイヤハーネス。
The present disclosure includes the following embodiments. It should be noted that reference numerals indicating the constituent elements of the above-described embodiments are attached for the purpose of merely assisting understanding without limitation.
(Appendix 1)
A plurality of individual conductive paths (20, 50) each having a pair of electric wires (21; 51; 61) of a positive side electric wire (21A; 51A; 61A) and a negative side electric wire (21B; 51B; 61B) and independent of each other. , 60)
The first conductive path (20) connected to the vehicle battery (M1),
A plurality of second conductive paths (50, 60) connected to one of a plurality of electric devices (M2 to M5) of the vehicle, respectively.
Multiple individual conductive paths (20, 50, 60), including
The first conductive path (20) and the plurality of second conductive paths (50, 60) are connected, and the electric power supplied from the battery (M1) through the first conductive path (20) is supplied to the plurality of first conductive paths. 2 Distributor (30) that distributes to conductive paths (50, 60),
Wire harness with.
 この実施態様1の「複数の個別の導電路」は、図1又は図6に例示されるような個別の導電路20,50,60として実装され得るものであり、異なる種類の導電路81,82を集合的に含む図8のような「統合型の導電路」とは対照的な構造である。
(付記2)
 前記第1導電路(20)は、前記分配器(30)に脱離不能に接続され、
 前記分配器(30)に設けられ、前記複数の第2導電路(50,60)を前記分配器に着脱可能に接続する複数のコネクタ(C2,C3)を備える付記1のワイヤハーネス。
(付記3)
 前記第1導電路(20)は、一つ以上の直線部分と一つ以上の曲げ部分とを有するか又は維持するように構成される、付記1又は2のワイヤハーネス。
(付記4)
 前記複数の個別の導電路(20,50,60)の各々は、前記一対の電線(21;51;61)を収容する外装部材(25;55;65)を含み、前記外装部材の径方向内面と前記各電線の径方向外面との間には隙間が存在する、付記1~3のいずれか一つのワイヤハーネス。
(付記5)
 前記第1導電路(20)の各電線(21)は、前記各第2導電路(50;60)の各電線(51;61)よりも大きな導体断面積を有する、付記1~4のいずれか一つのワイヤハーネス。
The “plurality of individual conductive paths” of the first embodiment can be implemented as individual conductive paths 20, 50, 60 as exemplified in FIG. 1 or FIG. 6, and different types of conductive paths 81, This structure is in contrast to the "integrated conductive path" as shown in FIG. 8, which collectively includes 82.
(Appendix 2)
The first conductive path (20) is inseparably connected to the distributor (30) and is connected to the distributor (30).
The wire harness according to Appendix 1, which is provided in the distributor (30) and includes a plurality of connectors (C2, C3) for detachably connecting the plurality of second conductive paths (50, 60) to the distributor.
(Appendix 3)
The wire harness of Appendix 1 or 2, wherein the first conductive path (20) is configured to have or maintain one or more straight portions and one or more bent portions.
(Appendix 4)
Each of the plurality of individual conductive paths (20, 50, 60) includes an exterior member (25; 55; 65) accommodating the pair of electric wires (21; 51; 61) in the radial direction of the exterior member. A wire harness according to any one of Appendix 1 to 3, wherein there is a gap between the inner surface and the radial outer surface of each of the electric wires.
(Appendix 5)
Each of the electric wires (21) of the first conductive path (20) has a larger conductor cross-sectional area than each electric wire (51; 61) of each of the second conductive paths (50; 60). One wire harness.
 本発明がその技術的思想から逸脱しない範囲で他の特有の形態で具体化されてもよいということは当業者にとって明らかであろう。例えば、実施形態(あるいはその1つ又は複数の態様)において説明した部品のうちの一部を省略したり、いくつかの部品を組合せたりしてもよい。本発明の範囲は、添付の請求の範囲を参照して、請求の範囲が権利を与えられる均等物の全範囲と共に確定されるべきである。 It will be apparent to those skilled in the art that the present invention may be embodied in other peculiar forms as long as it does not deviate from the technical idea. For example, some of the parts described in the embodiment (or one or more aspects thereof) may be omitted, or some parts may be combined. The scope of the invention should be established with reference to the appended claims, with the scope of claims being established along with the full range of the equivalents to which it is entitled.
 B1 ボルト
 C1 コネクタ
 C2 コネクタ
 C3 コネクタ
 M1 バッテリ
 M2 電気機器
 M2~M5 電気機器
 P1 車体
 P1a 取付面
 S1 内部空間
 S2 内部空間
 S3 内部空間
 S4 内部空間
 V 車両
 10 ワイヤハーネス
 20 導電路
 21 電線
 21A 電線
 21B 電線
 22 芯線
 23 絶縁被覆
 25 外装部材
 28 接合材
 30 分配器
 31 筐体
 31A 壁部
 31X 貫通孔
 32 コネクタ
 33 コネクタ
 35 バスバ
 35A 接続部
 35B 接続部
 35C 分岐部
 36 バスバ
 36A 接続部
 36B 接続部
 36C 分岐部
 38 ヒューズ
 50 導電路
 51 電線
 51A 電線
 51B 電線
 52 芯線
 53 絶縁被覆
 55 外装部材
 56 電磁シールド部材
 60 導電路
 61 電線
 61A 電線
 61B 電線
 62 芯線
 63 絶縁被覆
 65 外装部材
 80 ワイヤハーネス
 81 高圧電線
 82 電線
 85 外装部材
B1 Bolt C1 Connector C2 Connector C3 Connector M1 Battery M2 Electric Equipment M2 to M5 Electric Equipment P1 Body P1a Mounting Surface S1 Internal Space S2 Internal Space S3 Internal Space S4 Internal Space V Vehicle 10 Wire Harness 20 Conductive Path 21 Electric Wire 21A Electric Wire 21B Electric Wire 22 Core wire 23 Insulation coating 25 Exterior member 28 Joint material 30 Distributor 31 Housing 31A Wall part 31X Through hole 32 Connector 33 Connector 35 Bus bar 35A Connection part 35B Connection part 35C Branch part 36 Bus bar 36A Connection part 36B Connection part 36C Branch part 38 Fuse 50 Conductive wire 51 Electric wire 51A Electric wire 51B Electric wire 52 Core wire 53 Insulation coating 55 Exterior member 56 Electromagnetic shield member 60 Conductive path 61 Electric wire 61A Electric wire 61B Electric wire 62 Core wire 63 Insulation coating 65 Exterior member 80 Wire harness 81 High-voltage electric wire 82 Electric wire 85

Claims (9)

  1.  車両に搭載されたバッテリに第1端部が接続される第1導電路と、
     前記第1導電路の第2端部と接続される分配器と、
     前記分配器に設けられた複数のコネクタと、
     前記コネクタに一端部が接続され、他端部に電気機器が接続される複数の第2導電路と、を有し、
     前記分配器は、前記バッテリから前記第1導電路を通じて供給された電力を前記複数の第2導電路に分配するワイヤハーネス。
    The first conductive path to which the first end is connected to the battery mounted on the vehicle,
    A distributor connected to the second end of the first conductive path,
    A plurality of connectors provided on the distributor and
    The connector has a plurality of second conductive paths to which one end is connected and the other end is connected to an electric device.
    The distributor is a wire harness that distributes electric power supplied from the battery through the first conductive path to the plurality of second conductive paths.
  2.  前記第1導電路の有する電線は、1組の回路を構成するプラス側の電線及びマイナス側の電線のみである請求項1に記載のワイヤハーネス。 The wire harness according to claim 1, wherein the electric wires included in the first conductive path are only the positive side electric wire and the negative side electric wire constituting one set of circuits.
  3.  前記第1導電路の有する前記電線の導体断面積は、前記各第2導電路の有する電線の導体断面積よりも大きく形成されている請求項2に記載のワイヤハーネス。 The wire harness according to claim 2, wherein the conductor cross-sectional area of the electric wire possessed by the first conductive path is formed to be larger than the conductor cross-sectional area of the electric wire possessed by each of the second conductive paths.
  4.  前記第1導電路の剛性は、前記各第2導電路の剛性よりも高い請求項1から請求項3のいずれか1項に記載のワイヤハーネス。 The wire harness according to any one of claims 1 to 3, wherein the rigidity of the first conductive path is higher than the rigidity of each of the second conductive paths.
  5.  前記分配器は、前記車両の車体に固定されている請求項1から請求項4のいずれか1項に記載のワイヤハーネス。 The wire harness according to any one of claims 1 to 4, wherein the distributor is fixed to the vehicle body of the vehicle.
  6.  前記分配器は、車室内と車室外との境界部分に設けられ、
     前記分配器と前記第1導電路との接続部分は前記車室外に設けられ、
     前記分配器と前記各第2導電路との接続部分は前記車室内に設けられる請求項1から請求項5のいずれか1項に記載のワイヤハーネス。
    The distributor is provided at a boundary portion between the inside of the vehicle and the outside of the vehicle.
    The connecting portion between the distributor and the first conductive path is provided outside the passenger compartment.
    The wire harness according to any one of claims 1 to 5, wherein the connecting portion between the distributor and each of the second conductive paths is provided in the vehicle interior.
  7.  前記分配器は、金属製の筐体を有し、
     前記第1導電路は、複数の電線と、前記複数の電線の外周を一括して包囲する金属製の金属パイプとを有し、
     前記金属パイプは、前記筐体と電気的に接続されている請求項1から請求項6のいずれか1項に記載のワイヤハーネス。
    The distributor has a metal housing and
    The first conductive path has a plurality of electric wires and a metal metal pipe made of metal that collectively surrounds the outer periphery of the plurality of electric wires.
    The wire harness according to any one of claims 1 to 6, wherein the metal pipe is electrically connected to the housing.
  8.  前記金属パイプは、導電性を有する接合材により、前記金属パイプの内部空間と前記筐体の内部空間とが連通するように前記筐体に接続されており、
     前記接合材は、前記金属パイプの内部空間と前記筐体の内部空間とが防水状態となるように、前記金属パイプと前記筐体とを接続している請求項7に記載のワイヤハーネス。
    The metal pipe is connected to the housing by a conductive joining material so that the internal space of the metal pipe and the internal space of the housing communicate with each other.
    The wire harness according to claim 7, wherein the joining material connects the metal pipe and the housing so that the internal space of the metal pipe and the internal space of the housing are in a waterproof state.
  9.  前記複数の第2導電路は、インバータと接続される導電路と、前記インバータ以外の電気機器と接続される導電路とを有している請求項1から請求項8のいずれか1項に記載のワイヤハーネス。 The invention according to any one of claims 1 to 8, wherein the plurality of second conductive paths have a conductive path connected to an inverter and a conductive path connected to an electric device other than the inverter. Wire harness.
PCT/JP2020/022266 2019-06-25 2020-06-05 Wire harness WO2020261932A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6355730U (en) * 1986-09-29 1988-04-14
JP2000125438A (en) * 1998-10-14 2000-04-28 Harness Syst Tech Res Ltd Structure of connection for shielding tube
JP2018181587A (en) * 2017-04-12 2018-11-15 矢崎総業株式会社 Wiring material for vehicle
WO2019087701A1 (en) * 2017-10-30 2019-05-09 住友電装株式会社 Electric wire protection pipe, and wire harness
WO2019102717A1 (en) * 2017-11-27 2019-05-31 矢崎総業株式会社 Power supply system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6355730U (en) * 1986-09-29 1988-04-14
JP2000125438A (en) * 1998-10-14 2000-04-28 Harness Syst Tech Res Ltd Structure of connection for shielding tube
JP2018181587A (en) * 2017-04-12 2018-11-15 矢崎総業株式会社 Wiring material for vehicle
WO2019087701A1 (en) * 2017-10-30 2019-05-09 住友電装株式会社 Electric wire protection pipe, and wire harness
WO2019102717A1 (en) * 2017-11-27 2019-05-31 矢崎総業株式会社 Power supply system

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