WO2020259645A1 - Plate heat exchanger - Google Patents

Plate heat exchanger Download PDF

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Publication number
WO2020259645A1
WO2020259645A1 PCT/CN2020/098332 CN2020098332W WO2020259645A1 WO 2020259645 A1 WO2020259645 A1 WO 2020259645A1 CN 2020098332 W CN2020098332 W CN 2020098332W WO 2020259645 A1 WO2020259645 A1 WO 2020259645A1
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WO
WIPO (PCT)
Prior art keywords
plate
projection
heat exchange
quadrilateral
exchange surface
Prior art date
Application number
PCT/CN2020/098332
Other languages
French (fr)
Chinese (zh)
Inventor
李华
沈世杰
Original Assignee
浙江三花智能控制股份有限公司
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Filing date
Publication date
Application filed by 浙江三花智能控制股份有限公司 filed Critical 浙江三花智能控制股份有限公司
Publication of WO2020259645A1 publication Critical patent/WO2020259645A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/08Elements constructed for building-up into stacks, e.g. capable of being taken apart for cleaning

Definitions

  • This application relates to the field of heat exchange technology, and in particular to a plate heat exchanger.
  • the plate heat exchanger is a kind of equipment that uses corrugated plates as the heat transfer surface to realize the heat exchange between the partition walls.
  • the plate heat exchanger is made up of multiple plates stacked, as shown in Figure 1, a scheme known to the inventor.
  • the point protrusions 31 on the first heat exchange surface 21 on the n plate are staggered with the point grooves 32 on the second heat exchange surface 22 on the n+1 th plate.
  • the first heat exchange surface 21 on the n th plate The top end of the dot-shaped protrusion 31 is welded to the flat surface 221, and so on to multiple plates.
  • the flow cross-section depth of the flow channel on the refrigerant side can be up to 2 times the punching depth Dp, and the plate heat exchanger has a small installation space and Under the requirement of high heat exchange performance, limited by the sheet metal stamping process, the flow channel formed between the plates is not very compact and dense, which is not conducive to the overall heat exchange effect of the plate heat exchanger.
  • This application improves the plate heat exchanger, which is beneficial to improve the heat exchange performance of the plate heat exchanger.
  • the embodiment of the present application provides a plate heat exchanger, including a plurality of plates, the plurality of plates are stacked to form a plurality of first inter-plate passages and a plurality of second inter-plate passages, and the plurality of plates includes a plurality of A first plate and a plurality of second plates, and the first plate and the second plate are alternately arranged;
  • Both sides of the first plate are provided with a first heat exchange surface and a second heat exchange surface.
  • the first plate includes a first flat plate portion and a plurality of first protrusions arranged at intervals; On the hot surface, the first convex portion protrudes from the first flat plate portion, and the first convex portion forms a concave portion on the second heat exchange surface;
  • Both sides of the second plate are provided with a third heat exchange surface and a fourth heat exchange surface.
  • the second plate includes a second flat plate portion and a plurality of second protrusions arranged at intervals; on the third heat exchange surface Surface, the second convex portion protrudes from the second flat plate portion, and the second convex portion forms a concave portion on the fourth heat exchange surface;
  • the first heat exchange surface of the first plate is opposite to the third heat exchange surface of an adjacent second plate; the second heat exchange surface of the first plate is opposite to another adjacent second plate
  • the fourth heat exchange surfaces of the two plates are opposite; the first inter-plate passage is located between the first heat exchange surface of the first plate and the third heat exchange surface of the adjacent second plate, The second inter-plate passage is located between the second heat exchange surface of the first plate and the fourth heat exchange surface of the adjacent second plate; located on the first heat exchange surface of the first plate
  • the first protruding portion at the position and the second protruding portion located at the third heat exchange surface of the second plate are arranged in a staggered manner, and at least a part of the second protruding portion is aligned with the first plate of the first plate
  • At least part of the area of the first raised portion is opposite to the second flat plate portion of the second plate; the top of the first raised portion is closer to the first than the top of the second raised portion.
  • Two flat portions; the top of the second raised portion is closer
  • the present application improves the structure of the plate heat exchanger.
  • the first convex portion is a convex structure facing the first inter-plate passage relative to the first flat plate portion, and the second convex portion is also facing the first plate relative to the second flat plate portion.
  • the convex structure of the channel between the plates, and the circulation area of the first channel between the plates is restricted by the above two convex structures, which facilitates the formation of a denser and compact flow channel in the space of the first channel between the plates of the plate heat exchanger
  • the structure, especially for refrigerants that require a higher pressure drop in the channel, is beneficial to improve the heat transfer coefficient of the refrigerant side.
  • the first protrusion is relative to the first
  • the flat part is a recessed structure away from the second inter-plate passage
  • the second protrusion is also a recessed structure away from the second inter-plate passage relative to the second flat part.
  • the space of the second inter-plate passage of the plate heat exchanger has the above
  • the two recessed structures enhance the fluid mixing effect on the refrigerant side.
  • the assembly structure of the first plate and the second plate is beneficial to improve the overall heat exchange performance of the plate heat exchanger.
  • FIG. 1 is a schematic diagram of a partial structure of a plate described in the background art of this application;
  • Figure 2 is a schematic cross-sectional structure diagram of a plate heat exchanger according to the application.
  • Fig. 3 is a schematic diagram of the partial structure of the first plate of the plate heat exchanger of the application
  • FIG. 4 is a schematic diagram of a partial structure of the second plate of the plate heat exchanger according to the application.
  • FIGS. 3 and 4 are assembled together in this application;
  • Fig. 6 is a schematic diagram of the passage effect of the first protrusion and the second protrusion at the first heat exchange surface in Fig. 5 of this application;
  • FIG. 7 is a schematic diagram of the passage effect of the first protrusion and the second protrusion at the third heat exchange surface in FIG. 5 of this application;
  • Fig. 8 is a schematic diagram of another partial structure of the second plate of the plate heat exchanger according to the present application.
  • FIGS. 3 and 8 are assembled together in this application;
  • Figure 10 is a schematic diagram of another partial structure on the first plate of the plate heat exchanger of the present application.
  • Fig. 11 is a schematic diagram of another partial structure on the second plate of the plate heat exchanger of the application.
  • Figure 12 is a schematic diagram of the channel effect when the plates in Figure 10 and Figure 11 are assembled together in this application;
  • Figure 13 is a schematic diagram of the main flow direction and channel structure of the fluid in the plate heat exchanger of the application.
  • the plate heat exchanger provided by the present application optimizes the assembly structure between the plates of the plate heat exchanger, which is conducive to the formation of a denser and compact flow channel structure in the plate heat exchanger, which is beneficial to improve the performance of the plate heat exchanger.
  • Heat exchange performance reduces the corresponding refrigerant charge and enhances the channel strength.
  • FIG. 2 a schematic structural diagram of a plate heat exchanger 100 provided by the present application, which includes a plurality of plates, and the plurality of plates are stacked to form a plurality of first inter-plate passages 3 and a plurality of second inter-plate passages 4,
  • the plurality of plates includes a plurality of first plates 1 and a plurality of second plates 2.
  • the first plate 1 and the second plate 2 are alternately arranged to form the heat exchange core of the plate heat exchanger 100.
  • the first plate 1 and the second plate 2 can be sealed and fixedly connected by means of brazing or the like.
  • the plate heat exchanger 100 shown in FIG. 2 is only illustrated with three layers of first plates 1 and three layers of second plates 2.
  • the actual plate heat exchanger may include more layers of first plates 1 and second plates. Plate 2.
  • the first plate 1 includes a first flat plate portion 101, both sides of the thickness direction of the first plate 1 have a first heat exchange surface 11 and a second heat exchange surface 12, and the first plate 1 includes a first protrusion 13 On the first heat exchange surface 11, the first convex portion 13 protrudes from the first flat plate portion 101, and the first convex portion 13 forms a concave portion on the second heat exchange surface 12 side.
  • the second plate 2 includes a second flat plate portion 201, the two sides of the second plate 2 in the thickness direction form a third heat exchange surface 21 and a fourth heat exchange surface 22, and the second plate 2 includes a second protrusion 23 On the third heat exchange surface 21, the second convex portion 23 protrudes from the second flat plate portion 201, and the second convex portion 23 forms a concave portion on the fourth heat exchange surface.
  • the first protrusion 13 and the second protrusion 23 can be obtained by pressing or stamping technology.
  • the first inter-plate passage 3 is located between the first heat exchange surface 11 of the first plate 1 and the third heat exchange surface 21 of the second plate 2, and the second inter-plate passage 4 is located on the second plate 1 Between the heat exchange surface 12 and the fourth heat exchange surface 22 of the second plate 2.
  • the first heat exchange surface 11 of the first plate 1 faces the third heat exchange surface 21 of the second plate 2
  • the second heat exchange surface 12 of the first plate 1 and the fourth heat exchange surface 22 of the second plate 2 are arranged to face each other.
  • the first protrusion 13 located at the first heat exchange surface 11 of the first plate 1 and the second protrusion 23 located at the third heat exchange surface 21 of the second plate 2 are arranged in an offset manner, and the second protrusions At least a part of the portion 23 is opposite to the first flat part 101 of the first plate 1, at least a part of the first protrusion 13 is opposite to the second flat part 201 of the second plate 2, and the first protrusion 13
  • the top part is closer to the second flat part 201 than the top part of the second convex part 23, and the top part of the second convex part 23 is closer to the first flat part 101 than the top part of the first convex part 13.
  • the first plate 1 and the second plate 2 can be plates of the same structure and size. During assembly, for example, the first plate 1 can be rotated 180 degrees relative to the second plate 2 and then assembled together.
  • the first plate 1 and the second plate 2 can also be plates of different structures and sizes.
  • the first protrusion 13 and the second protrusion 23 can have the same structure or different structures.
  • the position of the plate heat exchanger 100 at the top and bottom of the heat exchange core also includes relatively flat side plate structures, which are used to keep fluid in the heat exchange core, based on the assembly shown in FIG. 2
  • the structure can make the flow channel structure on both sides of each plate different, and correspondingly make the flow characteristics of the two fluids involved different.
  • the inter-plate channel of one fluid of the plate heat exchanger 100 can have the same structure as the other fluid. Relatively high pressure resistance compared to the inter-plate channels.
  • the flow channel can be designed with a specific flow rate and/or pressure drop.
  • the plate heat exchanger 100 can also be designed as required The strength of the design size and other parameters.
  • the second protrusions 23 and the first protrusions 13 are arranged in staggered positions to form an assembling relationship similar to that of an engagement manner.
  • the first protrusions 13 and the second protrusions The raised portions 23 are arranged adjacent to each other. Two adjacent first raised portions 13 can be separated by a second raised portion 23, and two adjacent second raised portions 23 can be separated by a first raised portion. Section 13 is separated.
  • the height of the first protrusion 13 and the second protrusion 23 may be the same or different.
  • the first protrusion 13 may be fixedly connected to the second flat portion 201 through the top, and the second protrusion 23
  • the top part can be fixedly connected to the first flat part 101.
  • first plate 1 and the second plate 2 when the fluid flows on the plate, it can include various forms, such as flowing from the first side of the plate to the opposite second side, that is, the I type loop flow (I -flow) method, or flow from a corner hole on the first side of the plate, flow to the second side opposite to the first side in the length direction of the plate, and then turn back to the other corner hole on the first side, that is, U-shaped U-flow method and so on.
  • I -flow I type loop flow
  • the height of the protrusion of the first protrusion 13 relative to the first flat portion 101 is equal to the protrusion height of the second protrusion 23 with respect to the second flat portion 102, and the top of the first protrusion 13 is equal to
  • the second flat portion 201 is welded and fixed.
  • the top of the second convex portion 23 is welded and fixed to the first flat portion 101.
  • the first heat exchange of the first plate 1 Both the surface 11 and the third heat exchange surface 21 of the second plate 2 are formed with solder joints.
  • the increase in solder joint density effectively ensures the flow channel strength of the first inter-plate channel 3 and the overall strength of the plate heat exchanger 100. Therefore, under the condition of ensuring the same structural strength, the plate heat exchanger 100 provided by the present invention can be manufactured and processed by a thinner plate material, and has advantages in weight and cost.
  • the plane perpendicular to the stacking direction of the plates can be denoted as the first plane, and the projection of the top of the first protrusion 13 is within the projection range of the entire projection of the first protrusion 13
  • the projected area of the top of the first protrusion 13 is less than or equal to the projected area of the entire projection of the first protrusion 13, that is, the first protrusion 13 is a truncated cone-shaped protrusion with a lower thickness and a thin upper part.
  • the projection of the top of the second protrusion 23 is within the projection range of the entire projection of the second protrusion 23, and the projected area of the top of the second protrusion 23 is less than or equal to the projected area of the entire second protrusion 23 , That is, the second protrusion 23 is a frustum-shaped protrusion with a lower thickness and a thin upper part.
  • the side surface of the first protrusion 13 and the side surface of the second protrusion 23 both have an edge inclination angle of about 45 degrees with respect to the plane.
  • the first protrusion 13 and The cross section of the second protrusion 23 is roughly trapezoidal, which is convenient for pressing or punching.
  • top of the first protrusion 13 may also be approximately the same size as the bottom, and the top of the second protrusion 23 may also be approximately the same size as the bottom of the second protrusion 23.
  • Both the top of the first protrusion 13 and the top of the second protrusion 23 are provided with a flat part that is convenient for welding or an approximately flat micro-curved part that meets the requirements of assembly and brazing.
  • the following is a unified description of "flat”.
  • the top of the first protrusion 13 may be all flat, as shown in FIG. 3 in a closed shape with shadows, of course, it may also be partially flat, and the top of the second protrusion 23 may all be flat, as shown in FIG. 4
  • the shaded closed shape is shown in the middle, of course, it can also be partially flat.
  • the first flat plate portion 101 includes a number of unit plate portions 1011, and four first protrusions are arranged around each unit plate portion 1011 13.
  • the plane perpendicular to the stacking direction of the plates is marked as the first plane, and the projection of the first protrusion 13 on the first plane is marked as the first projection B1.
  • the boundary line of the first projection B1 can represent the first projection The location of the junction where the portion 13 and the first flat portion 101 intersect.
  • the four first projections B1 corresponding to the four first projections 13 are fitted with the longitudinal central axes of the four first projections B1 to form a closed quadrilateral S1.
  • the four vertices of the quadrilateral S1 are respectively denoted as (X1, X2, X3, X4).
  • the two first projections B1 corresponding to the two adjacent first heat exchange matching parts 13 are spaced apart at the vertices of the quadrilateral S1. Accordingly, the two first heat exchange matching parts 13 correspond to the quadrilateral on the first flat plate part 101.
  • the positions of the vertices of S1 are spaced apart.
  • the plurality of second protrusions 23 includes a plurality of first sub-portions 231, the projection of the first sub-portion 231 on the first plane is marked as the second projection B2, and the boundary line of the second projection B2 can represent the first sub-portion 231 and the second projection The location of the junction where the two flat plate parts 102 meet.
  • the top of the first sub-part 231 of the second plate 2 is welded to at least part of the unit plate 1011 of the first plate 1, the center point of the second projection B2 coincides with the center point of the quadrilateral S1, and the first sub-part 231
  • the corresponding second projection B2 is center-symmetric about the center point of the quadrilateral S1.
  • the quadrilateral S1 is roughly in the shape of a rhombus or a square.
  • the quadrilateral S1 is shown in a diamond shape, and the diamond has a set of opposite obtuse angles and a set of opposite Acute angle.
  • first protrusions 13 are arranged around each unit plate portion 1011.
  • the first protrusion 13 may have a slender extension.
  • the central axes of the four first projections B1 corresponding to the four first protrusions 13 are fitted to form a closed diamond-shaped quadrilateral S1, which is arranged in each
  • the first protrusion 13 on the side has an elongated shape projection along the side.
  • the first projection B1 of the first protrusion 13 may be an elongated oval-like shape, or an elongated square and an irregular elongated shape, and the two adjacent first protrusions 13 correspond to the two second The vertices (X1, X2, X3, X4) of the quadrilateral S1 of a projection B1 are spaced apart, so that an effective fluid that can pass the fluid is formed between the adjacent ends of the two adjacent first protrusions 13 Domain, that is, the import or export of the corresponding location.
  • the third heat exchange surface 21 can also be divided into several unit heat exchange areas according to the position of the quadrilateral S1.
  • the several second protrusions 23 include several first sub-parts 231, and each unit heat exchange area includes one
  • the first sub-parts 231 are arranged according to the center points of the rhombus-shaped quadrilateral.
  • the projection of the first sub-portion 231 on the first plane may be a polygon, such as the shape shown in FIG. 4, or a rhombus, as shown in FIG. 11, or it may be an ellipse, circle, square, or other regular shapes. Or irregular graphics.
  • the top surface of the first sub-section 231 is a plane convenient for welding, the overall projection of the first sub-section 231 is the second projection B2, and the projection of the top surface of the first sub-section 231 on the first plane is recorded as the fourth projection A2.
  • Figure 5 illustrates the channel effect when the first plate 1 and the second plate 2 are assembled together, and the black solid line with arrows in Figure 5 shows the approximate flow of fluid Direction
  • Figure 6 illustrates the effect of the passage formed by the first protrusion 13 and the second protrusion 23 at the first heat exchange surface 11 after the first plate 1 and the second plate 2 are assembled
  • Figure 7 illustrates the first After the plate 1 and the second plate 2 are assembled, the first protrusion 13 and the second protrusion 23 form a channel effect at the third heat exchange surface 21.
  • the top surface of the first protrusion 13 is a plane that is convenient for welding
  • the overall projection of the first protrusion 13 is the second projection B1
  • the top surface of the first sub-portion 231 is the projection of the first plane Recorded as the fourth projection A2.
  • the vertex is indicated by the vertex X1
  • the maximum length of the secondary projection of the fourth projection A2 in the direction perpendicular to the line from the center point O1 of the quadrilateral to the vertex X1 is recorded as the first distance L1
  • the minimum distance between two first projections B1 adjacent to the vertex X1 is recorded as the second distance L2
  • the first distance L1 is greater than the second distance L2.
  • the top surface of the first protrusion 13 is a plane that is convenient for welding.
  • the projection of the top surface of the first protrusion 13 on the first plane is marked as the fifth projection A1, and the first sub-portion 231
  • the overall projection is the second projection B2, which is indicated by the quadrilateral vertex X1.
  • the maximum length of the secondary projection of the second projection B2 in the direction perpendicular to the line connecting the quadrilateral center O1 to the vertex X1 is recorded as the third distance L3, and the vertex
  • the minimum distance between two adjacent fifth projections A1 of X1 is recorded as the fourth distance L4, and the third distance L3 is greater than the fourth distance L4.
  • the application realizes that the fluid flows along a tortuous path between the first heat exchange surface 11 and the third heat exchange surface 21, especially for refrigerant, the tortuous flow path can effectively improve the refrigerant side
  • the heat transfer coefficient makes the refrigerant side have a longer path along the way, especially the boiling heat transfer and condensation heat transfer process in the two-phase flow state, which produces a better heat transfer enhancement effect.
  • the plurality of second protrusions 23 further include a plurality of second sub-portions 232, and the projection of the second sub-portions 232 on the first plane is marked This is the third projection B3, and the center point of the third projection B3 coincides with the vertex of the quadrilateral S1.
  • the plurality of second protrusions 23 in addition to the first sub-portion 231, also include four second sub-portions 232.
  • the four second sub-portions 232 are respectively along the four vertices (X1) corresponding to the quadrilateral S1. , X2, X3, X4).
  • the area of the third projection B3 of the second sub-portion 232 is smaller than the area of the second projection B2 of the first sub-portion 231.
  • the second sub-portion 232 can increase the perturbation effect of the fluid on the fluid at the apex position of the quadrilateral S1, and further improve the heat transfer coefficient of the fluid.
  • the third projection B3 of the second sub-portion 232 on the first plane can be circular or elliptical. , Rhombus and various regular or irregular shapes.
  • the first protrusion 13 includes two straight portions 131 and a curved portion 132, the curved portion 132 is connected to two adjacent straight Between the ends of the extending direction of the portion 131, the two straight portions 131 transition through the rounded corners of the curved portion 132.
  • the first flat plate portion 101 includes a number of first unit plate portions 1012 and a number of second unit plate portions 1013, each of which is arranged around two first unit plate portions 1012 Opposite the first protrusions 13, the four straight parts 131 corresponding to the two first protrusions 13 are fitted to form a closed first quadrilateral S11 with their central axes in the length direction.
  • Each second unit plate Four straight portions 131 are arranged around the portion 1013. The four straight portions 131 belong to four different first raised portions 13 respectively, and the central axis of the four straight portions 131 in the longitudinal direction is fitted to form Closed second quadrilateral S12.
  • the plane perpendicular to the stacking direction of the plates is marked as the first plane
  • the projection of each first protrusion 13 on the first plane is marked as the first projection B1
  • two adjacent first protrusions 13 correspond to two
  • the first projections B1 are spaced apart at the vertices of the first quadrilateral S11.
  • the two adjacent first protrusions 13 are at the positions of the first flat plate portion 101 corresponding to the vertices of the first quadrilateral S11. At intervals.
  • two vertices of the first quadrilateral S11 coincide with two vertices of a second quadrilateral S12, and the other two vertices coincide with two vertices of another second quadrilateral S12.
  • first protrusions 13 are arranged around each first unit plate portion 1012, and the first projection B1 of one of the first protrusions 13 is arranged on two of the first quadrilaterals S11. On adjacent sides, such as m1 and m2, the first projection B1 of another first protrusion 13 is arranged on the other two adjacent sides such as m3 and m4 in the second four-sided row S12.
  • the two first projections B1 corresponding to two adjacent first protrusions 13 are spaced apart at the vertices (X1, X3) of the first quadrilateral S11. In this way, one of the first protrusions 13 is close to the two ends (a1, a2) of the set of relative vertices (X1, X3) and the other first protrusion 13 is close to the set of relative vertices (X1, X3).
  • the two ends (b1, b2) of) respectively form openings through which fluid can pass.
  • the end a1 of the first protrusion 13 on the left corresponds to the end b1 of the first protrusion 13 on the right, and the first protrusion 13 on the left
  • An opening N1 is formed between the end a1 of the raised portion 13 and the end b1 of the first protrusion 13 on the right side.
  • the end a2 of the first protrusion 13 on the left corresponds to the end b2 of the first protrusion 13 on the right
  • the end a2 of the first protrusion 13 on the left corresponds to the first protrusion 13 on the right.
  • the ends b2 of the portion 13 are spaced to form openings N2.
  • the first protrusion 13 can form an inlet or an outlet for fluid flow at all four vertices of the second quadrilateral S12.
  • the plurality of second protrusions 23 includes a plurality of fourth sub-portions 234 and a plurality of fifth sub-portions 235, the projection of the fourth sub-portion 234 on the first plane is marked as the sixth projection B4, the fifth sub-portion The projection of 235 on the first plane is recorded as the seventh projection B5.
  • the top of the fourth sub-portion 234 of the second plate 2 is welded to at least part of the first unit plate portion 1012 of the first plate 1, and the top of the fifth sub-portion 235 of the second plate 2 and At least part of the second unit plate portion 1013 of the first plate 1 is welded and fixed.
  • the first quadrilateral S11 and the second quadrilateral S12 are both rhombuses with the same shape, and the areas of the first quadrilateral S11 and the second quadrilateral S12 are the same.
  • the center point of the sixth projection B4 coincides with the center point of the first quadrilateral S11
  • the center point of the seventh projection B5 coincides with the center point of the second quadrilateral S12.
  • the size and dimensions of the fourth sub-part 234 and the fifth sub-part 235 are the same.
  • the sixth projection B4 is centered on the center of the first quadrilateral S11
  • the seventh projection B5 is centered on the center of the second quadrilateral S12. Symmetrically centered.
  • Figure 12 illustrates the channel effect when the first plate 1 and the second plate 2 are assembled together.
  • the curved black solid line in the figure indicates a general flow direction of the fluid.
  • the fluid flow path is relatively tortuous, which is beneficial to improve the channel.
  • the heat transfer coefficient of the internal fluid is beneficial to improve the heat transfer effect of the plate heat exchanger.
  • the quadrilateral S1 is roughly in the shape of a rhombus, and the direction of the line connecting the vertices of a set of obtuse angles of the rhombus is roughly parallel to the length direction of the plate heat exchanger 100 .
  • the four corners of the first plate 1 and the second plate 2 are provided with corner holes.
  • the corner hole enters and flows out from the corner hole on the other side of the plate, so that the flow direction of the fluid in the quadrilateral S1 is roughly the same as the main flow direction of the fluid.
  • the black arrow in 12 indicates the main flow direction of the fluid
  • the quadrilateral S1 A set of obtuse angles in a diamond shape are used as the main inlet and outlet of the fluid, which is beneficial to uniform distribution of the fluid in the width direction of the plate heat exchanger 100, and is beneficial to improve the heat exchange performance of the plate heat exchanger 100.
  • the direction of the line connecting the vertices of the set of acute angles of the rhombus is substantially parallel to the length direction of the plate heat exchanger 100, and the effect of "the above-mentioned opaque” can also be achieved, which is not limited in the present invention.
  • the plate heat exchanger 100 further includes a fin plate 501, which is arranged on the second heat exchange surface 12 of the first plate 1 and the fourth plate of the second plate 2. Between the heat exchange surfaces 22, the fin plate 501 in FIG. 2 is only partially shown. The fin plate 501 is welded and fixed to at least one of the second heat exchange surface 12 of the first plate 1 and the fourth heat exchange surface 22 of the second plate 2.
  • the second inter-plate passage 4 can communicate with the first The first fluid in the channel 3 between the plates is different from the second fluid.
  • the fin plate 501 can increase the heat transfer area of the second fluid.
  • the fin plate 501 cooperates with the various groove structures of the channel 4 between the second plates to enhance the fluid The blending between them will further improve the heat exchange performance of the plate heat exchanger 100.
  • corrugated plates, wave plates, wire-like fillers, porous media, etc. can also be used to achieve the structure of the second plate.

Abstract

Disclosed is a plate heat exchanger (100), comprising a plurality of plates. The plurality of plates comprise a plurality of first plates (1) and a plurality of second plates (2), wherein first protrusions (13) located on first heat exchange faces (11) of the first plates (1) and second protrusions (23) located on third heat exchange faces (21) of the second plates (2) are arranged in a staggered manner; at least some areas of the second protrusions (23) are opposite first flat plate parts (101) of the first plates (1), and at least some areas of the first protrusions (13) are opposite second flat plate parts (201) of the second plates (2); the top part of each of the first protrusions (13) is closer to the second flat plate parts (201) than the top part of each of the second protrusions (23); and the top part of each of the second protrusions (201) is closer to the first flat plate parts (101) than the top part of each of the first protrusions (13). By means of such an arrangement, the heat exchange performance of the plate heat exchanger is improved.

Description

板式换热器Plate heat exchanger
相关申请的交叉引用Cross references to related applications
本专利申请要求于2019年6月28日提交的、申请号为201910579121.9、发明名称为“板式换热器”的中国专利申请的优先权,此申请的全文以引用的方式并入本文中。This patent application claims the priority of the Chinese patent application filed on June 28, 2019 with the application number 201910579121.9 and the invention title "Plate Heat Exchanger". The full text of this application is incorporated herein by reference.
技术领域Technical field
本申请涉及热交换技术领域,尤其涉及一种板式换热器。This application relates to the field of heat exchange technology, and in particular to a plate heat exchanger.
背景技术Background technique
板式换热器是一种以波纹板作为传热面实现间壁换热的设备,板式换热器由多张板片堆叠而成,如图1所示,发明人所了解的一种方案,第n板片上第一换热面21上的点状凸起31与第n+1板片上的第二换热面22上的点状凹槽32错开设置,第n板片上第一换热面21上的点状凸起31的顶端部焊接于平板面221上,依次类推到多张板片。这种装配方案,对制冷剂类对通道压降要求较高的流体而言,制冷剂侧的流道的流通截面深度最大可达2倍的冲压深度Dp,在板式换热器小安装空间和高换热性能的要求下,受到钣金冲压工艺的限制,板片之间构成的流道没有很好的紧凑性和致密度,不利于板式换热器的整体的换热效果。The plate heat exchanger is a kind of equipment that uses corrugated plates as the heat transfer surface to realize the heat exchange between the partition walls. The plate heat exchanger is made up of multiple plates stacked, as shown in Figure 1, a scheme known to the inventor. The point protrusions 31 on the first heat exchange surface 21 on the n plate are staggered with the point grooves 32 on the second heat exchange surface 22 on the n+1 th plate. The first heat exchange surface 21 on the n th plate The top end of the dot-shaped protrusion 31 is welded to the flat surface 221, and so on to multiple plates. This assembly scheme, for refrigerants that require high pressure drop in the channel, the flow cross-section depth of the flow channel on the refrigerant side can be up to 2 times the punching depth Dp, and the plate heat exchanger has a small installation space and Under the requirement of high heat exchange performance, limited by the sheet metal stamping process, the flow channel formed between the plates is not very compact and dense, which is not conducive to the overall heat exchange effect of the plate heat exchanger.
发明内容Summary of the invention
本申请对板式换热器进行改进,有利于提高板式换热器的换热性能。This application improves the plate heat exchanger, which is beneficial to improve the heat exchange performance of the plate heat exchanger.
本申请实施例提供了一种板式换热器,包括多张板片,所述多张板片层叠形成若干第一板间通道和若干第二板间通道,多张所述板片包括多张第一板片和多张第二板片,且所述第一板片和所述第二板片交替设置;The embodiment of the present application provides a plate heat exchanger, including a plurality of plates, the plurality of plates are stacked to form a plurality of first inter-plate passages and a plurality of second inter-plate passages, and the plurality of plates includes a plurality of A first plate and a plurality of second plates, and the first plate and the second plate are alternately arranged;
所述第一板片的两侧具有第一换热面和第二换热面,所述第一板片包括第一平板部和若干间隔设置的第一凸起部;在所述第一换热面,所述第一凸起部凸出于所述第一平板部,所述第一凸起部在所述第二换热面形成凹部;Both sides of the first plate are provided with a first heat exchange surface and a second heat exchange surface. The first plate includes a first flat plate portion and a plurality of first protrusions arranged at intervals; On the hot surface, the first convex portion protrudes from the first flat plate portion, and the first convex portion forms a concave portion on the second heat exchange surface;
所述第二板片的两侧具有第三换热面和第四换热面,所述第二板片包括第二平板部和若干间隔设置第二凸起部;在所述第三换热面,所述第二凸起部凸出于所述第二平板部, 所述第二凸起部在所述第四换热面形成凹部;Both sides of the second plate are provided with a third heat exchange surface and a fourth heat exchange surface. The second plate includes a second flat plate portion and a plurality of second protrusions arranged at intervals; on the third heat exchange surface Surface, the second convex portion protrudes from the second flat plate portion, and the second convex portion forms a concave portion on the fourth heat exchange surface;
所述第一板片的第一换热面与相邻的一张第二板片的第三换热面相对;所述第一板片的第二换热面与相邻的另一张第二板片的第四换热面相对;所述第一板间通道位于所述第一板片的第一换热面与相邻的所述第二板片的第三换热面之间,所述第二板间通道位于所述第一板片的第二换热面与相邻的所述第二板片的第四换热面之间;位于第一板片的第一换热面处的第一凸起部与位于第二板片的第三换热面处的第二凸起部错位设置,所述第二凸起部至少部分区域与所述第一板片的第一平板部相对,所述第一凸起部的至少部分区域与所述第二板片的第二平板部相对;所述第一凸起部的顶部比所述第二凸起部的顶部更靠近第二平板部;所述第二凸起部的顶部比所述第一凸起部的顶部更靠近第一平板部。The first heat exchange surface of the first plate is opposite to the third heat exchange surface of an adjacent second plate; the second heat exchange surface of the first plate is opposite to another adjacent second plate The fourth heat exchange surfaces of the two plates are opposite; the first inter-plate passage is located between the first heat exchange surface of the first plate and the third heat exchange surface of the adjacent second plate, The second inter-plate passage is located between the second heat exchange surface of the first plate and the fourth heat exchange surface of the adjacent second plate; located on the first heat exchange surface of the first plate The first protruding portion at the position and the second protruding portion located at the third heat exchange surface of the second plate are arranged in a staggered manner, and at least a part of the second protruding portion is aligned with the first plate of the first plate At least part of the area of the first raised portion is opposite to the second flat plate portion of the second plate; the top of the first raised portion is closer to the first than the top of the second raised portion. Two flat portions; the top of the second raised portion is closer to the first flat portion than the top of the first raised portion.
本申请通过改进板式换热器的结构,第一凸起部相对于第一平板部为朝向第一板间通道的凸起结构,第二凸起部相对于第二平板部也为朝向第一板间通道的凸起结构,第一板间通道的流通区域受上述两种凸起结构的约束有利于在板式换热器的第一板间通道的空间上形成更为致密以及紧凑的流道结构,特别是针对制冷剂类对通道压降要求较高的流体,有利于提升制冷剂侧的换热系数,相对的,对于第二板间道通而言,第一凸起部相对于第一平板部为远离第二板间通道的凹陷结构,第二凸起部相对于第二平板部也为远离第二板间通道的凹陷结构,板式换热器第二板间通道的空间上具有上述两种凹陷结构,增强了载冷剂侧的流体掺混效果,第一板片和第二板片的装配结构有利于提升板式换热器整体换热性能。The present application improves the structure of the plate heat exchanger. The first convex portion is a convex structure facing the first inter-plate passage relative to the first flat plate portion, and the second convex portion is also facing the first plate relative to the second flat plate portion. The convex structure of the channel between the plates, and the circulation area of the first channel between the plates is restricted by the above two convex structures, which facilitates the formation of a denser and compact flow channel in the space of the first channel between the plates of the plate heat exchanger The structure, especially for refrigerants that require a higher pressure drop in the channel, is beneficial to improve the heat transfer coefficient of the refrigerant side. On the contrary, for the second plate inter-channel, the first protrusion is relative to the first The flat part is a recessed structure away from the second inter-plate passage, and the second protrusion is also a recessed structure away from the second inter-plate passage relative to the second flat part. The space of the second inter-plate passage of the plate heat exchanger has the above The two recessed structures enhance the fluid mixing effect on the refrigerant side. The assembly structure of the first plate and the second plate is beneficial to improve the overall heat exchange performance of the plate heat exchanger.
附图说明Description of the drawings
图1为本申请背景技术描述的一种板片的部分结构示意图;FIG. 1 is a schematic diagram of a partial structure of a plate described in the background art of this application;
图2为本申请板式换热器的一种剖面结构示意图;Figure 2 is a schematic cross-sectional structure diagram of a plate heat exchanger according to the application;
图3为本申请板式换热器的第一板片局部结构示意图;Fig. 3 is a schematic diagram of the partial structure of the first plate of the plate heat exchanger of the application;
图4为本申请板式换热器的第二板片局部结构示意图;4 is a schematic diagram of a partial structure of the second plate of the plate heat exchanger according to the application;
图5为本申请图3和图4中的板片装配在一起时的通道效果示意图;5 is a schematic diagram of the channel effect when the plates in FIGS. 3 and 4 are assembled together in this application;
图6为本申请图5中第一凸起部和第二凸起部在第一换热面处通道效果示意图;Fig. 6 is a schematic diagram of the passage effect of the first protrusion and the second protrusion at the first heat exchange surface in Fig. 5 of this application;
图7为本申请图5中第一凸起部和第二凸起部在第三换热面处通道效果示意图;FIG. 7 is a schematic diagram of the passage effect of the first protrusion and the second protrusion at the third heat exchange surface in FIG. 5 of this application;
图8为本申请板式换热器的第二板片另一种局部结构示意图;Fig. 8 is a schematic diagram of another partial structure of the second plate of the plate heat exchanger according to the present application;
图9为本申请图3和图8中的板片装配在一起时的通道效果示意图;9 is a schematic diagram of the channel effect when the plates in FIGS. 3 and 8 are assembled together in this application;
图10为本申请板式换热器的第一板片上另一种局部结构示意图;Figure 10 is a schematic diagram of another partial structure on the first plate of the plate heat exchanger of the present application;
图11为本申请板式换热器的第二板片上又一种局部结构示意图;Fig. 11 is a schematic diagram of another partial structure on the second plate of the plate heat exchanger of the application;
图12为本申请图10和图11中的板片装配在一起时的通道效果示意图;Figure 12 is a schematic diagram of the channel effect when the plates in Figure 10 and Figure 11 are assembled together in this application;
图13为本申请板式换热器流体的主流动方向与通道结构示意图。Figure 13 is a schematic diagram of the main flow direction and channel structure of the fluid in the plate heat exchanger of the application.
具体实施方式Detailed ways
本申请提供的板式换热器,通过优化板式换热器板片之间的装配结构,有利于在板式换热器中形成更为致密以及紧凑的流道结构,有利于提高板式换热器的换热性能,降低对应的制冷剂充注量,增强通道强度。为了使本领域的技术人员更好的理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。The plate heat exchanger provided by the present application optimizes the assembly structure between the plates of the plate heat exchanger, which is conducive to the formation of a denser and compact flow channel structure in the plate heat exchanger, which is beneficial to improve the performance of the plate heat exchanger. Heat exchange performance reduces the corresponding refrigerant charge and enhances the channel strength. In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图2所示的本申请提供的一种板式换热器100的结构示意图,其包括多张板片,多张板片层叠形成若干第一板间通道3和若干第二板间通道4,多张板片包括多个第一板片1和多个第二板片2。第一板片1和第二板片2交替设置形成板式换热器100的换热芯体,第一板片1和第二板片2可通过钎焊等方式实现密封与固定连接。图2所示的板式换热器100仅以三层第一板片1和三层第二板片2示意,实际的板式换热器可以包括更多层数的第一板片1和第二板片2。As shown in FIG. 2, a schematic structural diagram of a plate heat exchanger 100 provided by the present application, which includes a plurality of plates, and the plurality of plates are stacked to form a plurality of first inter-plate passages 3 and a plurality of second inter-plate passages 4, The plurality of plates includes a plurality of first plates 1 and a plurality of second plates 2. The first plate 1 and the second plate 2 are alternately arranged to form the heat exchange core of the plate heat exchanger 100. The first plate 1 and the second plate 2 can be sealed and fixedly connected by means of brazing or the like. The plate heat exchanger 100 shown in FIG. 2 is only illustrated with three layers of first plates 1 and three layers of second plates 2. The actual plate heat exchanger may include more layers of first plates 1 and second plates. Plate 2.
第一板片1包括第一平板部101,第一板片1的厚度方向的两侧具有第一换热面11和第二换热面12,第一板片1包括第一凸起部13,在第一换热面11,第一凸起部13凸出于第一平板部101,第一凸起部13在第二换热面12侧形成凹部。第二板片2包括第二平板部201,第二板片2的厚度方向的两侧形成第三换热面21和第四换热面22,第二板片2包括第二凸起部23,在第三换热面21,第二凸起部23凸出于第二平板部201,第二凸起部23在第四换热面形成凹部。第一凸起部13和第二凸起部23可通过压制或者冲压技术获得。The first plate 1 includes a first flat plate portion 101, both sides of the thickness direction of the first plate 1 have a first heat exchange surface 11 and a second heat exchange surface 12, and the first plate 1 includes a first protrusion 13 On the first heat exchange surface 11, the first convex portion 13 protrudes from the first flat plate portion 101, and the first convex portion 13 forms a concave portion on the second heat exchange surface 12 side. The second plate 2 includes a second flat plate portion 201, the two sides of the second plate 2 in the thickness direction form a third heat exchange surface 21 and a fourth heat exchange surface 22, and the second plate 2 includes a second protrusion 23 On the third heat exchange surface 21, the second convex portion 23 protrudes from the second flat plate portion 201, and the second convex portion 23 forms a concave portion on the fourth heat exchange surface. The first protrusion 13 and the second protrusion 23 can be obtained by pressing or stamping technology.
第一板间通道3位于第一板片1的第一换热面11与第二板片2的第三换热面21之间,第二板间通道4位于第一板片1的第二换热面12与第二板片2的第四换热面22之间。对于第一板间道通3两侧的第一板片1和第二板片2,第一板片1的第一换热面11与第二板片2的第三换热面21相面对设置,第一板片1的第二换热面12与第二板片2的第四换热面22相面对设置。The first inter-plate passage 3 is located between the first heat exchange surface 11 of the first plate 1 and the third heat exchange surface 21 of the second plate 2, and the second inter-plate passage 4 is located on the second plate 1 Between the heat exchange surface 12 and the fourth heat exchange surface 22 of the second plate 2. For the first plate 1 and the second plate 2 on both sides of the first plate passage 3, the first heat exchange surface 11 of the first plate 1 faces the third heat exchange surface 21 of the second plate 2 The second heat exchange surface 12 of the first plate 1 and the fourth heat exchange surface 22 of the second plate 2 are arranged to face each other.
位于第一板片1的第一换热面11处的第一凸起部13与位于第二板片2的第三换热面21处的第二凸起部23错位设置,第二凸起部23至少部分区域与第一板片1的第一平板部101相对,第一凸起部13的至少部分区域与第二板片2的第二平板部201相对,第一凸起部13的顶部比第二凸起部23的顶部更靠近第二平板部201,第二凸起部23的顶部比第一凸起部13的顶部更靠近第一平板部101。The first protrusion 13 located at the first heat exchange surface 11 of the first plate 1 and the second protrusion 23 located at the third heat exchange surface 21 of the second plate 2 are arranged in an offset manner, and the second protrusions At least a part of the portion 23 is opposite to the first flat part 101 of the first plate 1, at least a part of the first protrusion 13 is opposite to the second flat part 201 of the second plate 2, and the first protrusion 13 The top part is closer to the second flat part 201 than the top part of the second convex part 23, and the top part of the second convex part 23 is closer to the first flat part 101 than the top part of the first convex part 13.
第一板片1和第二板片2可以为相同结构以及尺寸的板片,在装配时,例如可以将第一板片1相对于第二板片2旋转180度之后装配在一起,当然第一板片1和第二板片2也可以为不同结构以及尺寸的板片,相应的,第一凸起部13和第二凸起部23可以为相同结构,也可以不同结构。应当理解,板式换热器100在换热芯体的顶部及底部的位置还包括相对较为平坦的边板结构,边板结构用于将流体保持在换热芯体内,基于图2所示意的装配结构,可以使每一个板的两侧的流道结构不同,相应的可以使涉及的两个流体的流动特性不同,这样,板式换热器100的一个流体的板间通道可以具有与另一个流体的板间通道相比相对较高的耐压性。也就是说,通过设计第一凸起部13和第二凸起部23的尺寸和分布,可以针对流道设计成特定的流量和/或压力降,同时,板式换热器100也可以根据需要的强度设计尺寸等参数。The first plate 1 and the second plate 2 can be plates of the same structure and size. During assembly, for example, the first plate 1 can be rotated 180 degrees relative to the second plate 2 and then assembled together. The first plate 1 and the second plate 2 can also be plates of different structures and sizes. Correspondingly, the first protrusion 13 and the second protrusion 23 can have the same structure or different structures. It should be understood that the position of the plate heat exchanger 100 at the top and bottom of the heat exchange core also includes relatively flat side plate structures, which are used to keep fluid in the heat exchange core, based on the assembly shown in FIG. 2 The structure can make the flow channel structure on both sides of each plate different, and correspondingly make the flow characteristics of the two fluids involved different. In this way, the inter-plate channel of one fluid of the plate heat exchanger 100 can have the same structure as the other fluid. Relatively high pressure resistance compared to the inter-plate channels. In other words, by designing the size and distribution of the first protrusion 13 and the second protrusion 23, the flow channel can be designed with a specific flow rate and/or pressure drop. At the same time, the plate heat exchanger 100 can also be designed as required The strength of the design size and other parameters.
第二凸起部23和第一凸起部13以交错的位置形成类似咬合方式的装配关系,在第一板片1和第二板片2装配后,第一凸起部13和第二凸起部23相邻设置,两个相邻的第一凸起部13之间可以通过第二凸起部23隔开,两个相邻的第二凸起部23之间可以通过第一凸起部13隔开。第一凸起部13和第二凸起部23的高度可以相同也可以不同,在装配时,第一凸起部13可以通过顶部与第二平板部201固定地连接,第二凸起部23可以通过顶部与第一平板部101固定的连接。The second protrusions 23 and the first protrusions 13 are arranged in staggered positions to form an assembling relationship similar to that of an engagement manner. After the first plate 1 and the second plate 2 are assembled, the first protrusions 13 and the second protrusions The raised portions 23 are arranged adjacent to each other. Two adjacent first raised portions 13 can be separated by a second raised portion 23, and two adjacent second raised portions 23 can be separated by a first raised portion. Section 13 is separated. The height of the first protrusion 13 and the second protrusion 23 may be the same or different. During assembly, the first protrusion 13 may be fixedly connected to the second flat portion 201 through the top, and the second protrusion 23 The top part can be fixedly connected to the first flat part 101.
对于第一板片1和第二板片2而言,流体在板片上流动时,可以包括多种形式,例如从板片第一侧流动到相对的第二侧,即I型回路流动(I-flow)方式,或者从板片第一侧的一个角孔流出,流动到板片长度方向上与第一侧相对的第二侧,再转弯返回第一侧的另一个角孔,即U型回路流动(U-flow)方式等等。For the first plate 1 and the second plate 2, when the fluid flows on the plate, it can include various forms, such as flowing from the first side of the plate to the opposite second side, that is, the I type loop flow (I -flow) method, or flow from a corner hole on the first side of the plate, flow to the second side opposite to the first side in the length direction of the plate, and then turn back to the other corner hole on the first side, that is, U-shaped U-flow method and so on.
参考图2,第一凸起部13相对于第一平板部101凸出的高度与第二凸起部23相对于第二平板部102凸出的高度相等,第一凸起部13的顶部与第二平板部201焊接固定。第二凸起部23的顶部与第一平板部101焊接固定。2, the height of the protrusion of the first protrusion 13 relative to the first flat portion 101 is equal to the protrusion height of the second protrusion 23 with respect to the second flat portion 102, and the top of the first protrusion 13 is equal to The second flat portion 201 is welded and fixed. The top of the second convex portion 23 is welded and fixed to the first flat portion 101.
第一凸起部13与第二凸起部23之间具有间隙V,该间隙V构成第一板间通道3的一部分。There is a gap V between the first protrusion 13 and the second protrusion 23, and the gap V forms a part of the first inter-plate passage 3.
对第一板片1的第一换热面11与第二板片2的第三换热面21之间形成的第一板间通道3而言,其第一板片1的第一换热面11和第二板片2的第三换热面21均形成有焊点,焊点密度的提升有效地保证了第一板间通道3的流道强度和板式换热器100的整体强度,因此,在保证相同结构强度的条件下,本发明所提供的板式换热器100可以通过更薄的板料制造和加工,具有重量和成本方面的优势。For the first inter-plate channel 3 formed between the first heat exchange surface 11 of the first plate 1 and the third heat exchange surface 21 of the second plate 2, the first heat exchange of the first plate 1 Both the surface 11 and the third heat exchange surface 21 of the second plate 2 are formed with solder joints. The increase in solder joint density effectively ensures the flow channel strength of the first inter-plate channel 3 and the overall strength of the plate heat exchanger 100. Therefore, under the condition of ensuring the same structural strength, the plate heat exchanger 100 provided by the present invention can be manufactured and processed by a thinner plate material, and has advantages in weight and cost.
参考图3、图4所示,在垂直于板片层叠方向所在的平面可以记为第一平面,第一凸起 部13的顶部的投影位于第一凸起部13整体的投影的投影范围内,第一凸起部13的顶部的投影面积小于等于第一凸起部13整体的投影的投影面积,即第一凸起部13为下粗上细的锥台状凸起。第二凸起部23的顶部的投影位于第二凸起部23整体的投影的投影范围内,第二凸起部23的顶部的投影面积小于等于第二凸起部23整体的投影的投影面积,即第二凸起部23为下粗上细的锥台状凸起。Referring to Figures 3 and 4, the plane perpendicular to the stacking direction of the plates can be denoted as the first plane, and the projection of the top of the first protrusion 13 is within the projection range of the entire projection of the first protrusion 13 The projected area of the top of the first protrusion 13 is less than or equal to the projected area of the entire projection of the first protrusion 13, that is, the first protrusion 13 is a truncated cone-shaped protrusion with a lower thickness and a thin upper part. The projection of the top of the second protrusion 23 is within the projection range of the entire projection of the second protrusion 23, and the projected area of the top of the second protrusion 23 is less than or equal to the projected area of the entire second protrusion 23 , That is, the second protrusion 23 is a frustum-shaped protrusion with a lower thickness and a thin upper part.
一些实施方式中,第一凸起部13侧面和第二凸起部23的侧面均具有相对于平面大约45度的边缘倾斜角度,沿板片层叠方向的剖面上,第一凸起部13和第二凸起部23的剖面大致呈梯形,便于压制加工或者冲压加工。In some embodiments, the side surface of the first protrusion 13 and the side surface of the second protrusion 23 both have an edge inclination angle of about 45 degrees with respect to the plane. In the cross section along the plate stacking direction, the first protrusion 13 and The cross section of the second protrusion 23 is roughly trapezoidal, which is convenient for pressing or punching.
当然,第一凸起部13的顶部也可以与底部大致尺寸相同,第二凸起部23的顶部也可以与第二凸起部23的底部大致尺寸相同。Of course, the top of the first protrusion 13 may also be approximately the same size as the bottom, and the top of the second protrusion 23 may also be approximately the same size as the bottom of the second protrusion 23.
第一凸起部13的顶部和第二凸起部23的顶部均设有便于焊接的平面部分或满足装配与钎焊要求的近似平面的微曲面部分,下文以“平面”的方式统一描述,其中,第一凸起部13的顶部可以全部为平面,在图3中以带阴影的闭合形状示意,当然也可以部分为平面,第二凸起部23的顶部可以全部为平面,在图4中以带阴影的闭合形状示意,当然也可以部分为平面。Both the top of the first protrusion 13 and the top of the second protrusion 23 are provided with a flat part that is convenient for welding or an approximately flat micro-curved part that meets the requirements of assembly and brazing. The following is a unified description of "flat". Wherein, the top of the first protrusion 13 may be all flat, as shown in FIG. 3 in a closed shape with shadows, of course, it may also be partially flat, and the top of the second protrusion 23 may all be flat, as shown in FIG. 4 The shaded closed shape is shown in the middle, of course, it can also be partially flat.
参考图3至图9,在第一板片1的第一换热面11,第一平板部101包括若干单元板部1011,每个单元板部1011的周围布置有四个第一凸起部13,将垂直于板片层叠方向的平面记为第一平面,第一凸起部13于第一平面处的投影记为第一投影B1,第一投影B1的边界线可以表征第一凸起部13与第一平板部101相交汇的连接处的位置。该四个第一凸起部13对应的四个第一投影B1长度方向的中轴线拟合形成封闭的四边形S1,四边形S1的四个顶点分别记为(X1,X2,X3,X4),相邻的两个第一换热配合部13对应的两个第一投影B1在四边形S1的顶点相间隔,相应的,该两个第一换热配合部13在所述第一平板部101对应四边形S1的顶点的位置处相间隔。3-9, on the first heat exchange surface 11 of the first plate 1, the first flat plate portion 101 includes a number of unit plate portions 1011, and four first protrusions are arranged around each unit plate portion 1011 13. The plane perpendicular to the stacking direction of the plates is marked as the first plane, and the projection of the first protrusion 13 on the first plane is marked as the first projection B1. The boundary line of the first projection B1 can represent the first projection The location of the junction where the portion 13 and the first flat portion 101 intersect. The four first projections B1 corresponding to the four first projections 13 are fitted with the longitudinal central axes of the four first projections B1 to form a closed quadrilateral S1. The four vertices of the quadrilateral S1 are respectively denoted as (X1, X2, X3, X4). The two first projections B1 corresponding to the two adjacent first heat exchange matching parts 13 are spaced apart at the vertices of the quadrilateral S1. Accordingly, the two first heat exchange matching parts 13 correspond to the quadrilateral on the first flat plate part 101. The positions of the vertices of S1 are spaced apart.
若干第二凸起部23包括若干第一子部231,第一子部231在第一平面处的投影记为第二投影B2,第二投影B2的边界线可以表征第一子部231与第二平板部102相交汇的连接处的位置。第二板片2的第一子部231的顶部与第一板片1的单元板部1011至少部分区域焊接固定,第二投影B2的中心点与四边形S1的中心点重合,第一子部231对应的第二投影B2以四边形S1的中心点呈中心对称。The plurality of second protrusions 23 includes a plurality of first sub-portions 231, the projection of the first sub-portion 231 on the first plane is marked as the second projection B2, and the boundary line of the second projection B2 can represent the first sub-portion 231 and the second projection The location of the junction where the two flat plate parts 102 meet. The top of the first sub-part 231 of the second plate 2 is welded to at least part of the unit plate 1011 of the first plate 1, the center point of the second projection B2 coincides with the center point of the quadrilateral S1, and the first sub-part 231 The corresponding second projection B2 is center-symmetric about the center point of the quadrilateral S1.
在垂直于板片层叠方向所在的平面,四边形S1大致呈菱形或者正方形形状,在图3至图12的示意中,四边形S1以菱形形状示意,且菱形具有一组相对的钝角和一组相对的锐角。In the plane perpendicular to the stacking direction of the plates, the quadrilateral S1 is roughly in the shape of a rhombus or a square. In the diagrams of Figures 3 to 12, the quadrilateral S1 is shown in a diamond shape, and the diamond has a set of opposite obtuse angles and a set of opposite Acute angle.
具体的,参考图3示意,在第一换热面11,每个单元板部1011的周围布置有四个第一凸起部13。第一凸起部13可以具有细长的延伸形态,该四个第一凸起部13对应的四个第一投影B1长度方向的中轴线拟合形成封闭的菱形形状的四边形S1,布置于每条边上的第一凸起部13沿该条边具有细长形状的投影。第一凸起部13的第一投影B1可以为细长的类椭圆形,或者细长正方形以及不规则的细长形状,且相邻的两个第一凸起部13所对应的两个第一投影B1的在四边形S1的各个顶点(X1、X2、X3、X4)相间隔,这样,相邻的两个第一凸起部13相靠近的端部之间形成能够供流体通过的有效流体域,即相应位置的进口或出口。Specifically, referring to FIG. 3, on the first heat exchange surface 11, four first protrusions 13 are arranged around each unit plate portion 1011. The first protrusion 13 may have a slender extension. The central axes of the four first projections B1 corresponding to the four first protrusions 13 are fitted to form a closed diamond-shaped quadrilateral S1, which is arranged in each The first protrusion 13 on the side has an elongated shape projection along the side. The first projection B1 of the first protrusion 13 may be an elongated oval-like shape, or an elongated square and an irregular elongated shape, and the two adjacent first protrusions 13 correspond to the two second The vertices (X1, X2, X3, X4) of the quadrilateral S1 of a projection B1 are spaced apart, so that an effective fluid that can pass the fluid is formed between the adjacent ends of the two adjacent first protrusions 13 Domain, that is, the import or export of the corresponding location.
参考图4示意,第三换热面21也可以按照四边形S1的位置划分有若干个单元换热区域,若干第二凸起部23包括若干第一子部231,每个单元换热区包括一个第一子部231,该若干第一子部231按照菱形形状的四边形的中心点布置。第一子部231在第一平面的投影可以为多边形,例如图4中所示意的形状,或者为菱形,如图11所示意的形状,也可以为椭圆形、圆形、正方形、或其他规则或者不规则图形。第一子部231的顶面为便于焊接的平面,第一子部231的整体投影为第二投影B2,第一子部231的顶面在第一平面的投影记为第四投影A2,4, the third heat exchange surface 21 can also be divided into several unit heat exchange areas according to the position of the quadrilateral S1. The several second protrusions 23 include several first sub-parts 231, and each unit heat exchange area includes one The first sub-parts 231 are arranged according to the center points of the rhombus-shaped quadrilateral. The projection of the first sub-portion 231 on the first plane may be a polygon, such as the shape shown in FIG. 4, or a rhombus, as shown in FIG. 11, or it may be an ellipse, circle, square, or other regular shapes. Or irregular graphics. The top surface of the first sub-section 231 is a plane convenient for welding, the overall projection of the first sub-section 231 is the second projection B2, and the projection of the top surface of the first sub-section 231 on the first plane is recorded as the fourth projection A2.
参考图5、图6、图7所示,其中图5示意第一板片1和第二板片2装配在一起时的通道效果,图5中以带箭头的黑色实线示意流体的大致流动方向,图6示意第一板片1和第二板片2装配后,第一凸起部13和第二凸起部23在第一换热面11处形成的通道效果,图7示意第一板片1和第二板片2装配后,第一凸起部13和第二凸起部23在第三换热面21处形成的通道效果。Refer to Figure 5, Figure 6, Figure 7, where Figure 5 illustrates the channel effect when the first plate 1 and the second plate 2 are assembled together, and the black solid line with arrows in Figure 5 shows the approximate flow of fluid Direction, Figure 6 illustrates the effect of the passage formed by the first protrusion 13 and the second protrusion 23 at the first heat exchange surface 11 after the first plate 1 and the second plate 2 are assembled, and Figure 7 illustrates the first After the plate 1 and the second plate 2 are assembled, the first protrusion 13 and the second protrusion 23 form a channel effect at the third heat exchange surface 21.
参考图6所示,第一凸起部13的顶面为便于焊接的平面,第一凸起部13的整体投影为第二投影B1,第一子部231的顶面在第一平面的投影记为第四投影A2。对四边形S1的任一顶点而言,该顶点以顶点X1示意,第四投影A2在垂直于四边形中心点O1至该顶点X1的连线的方向上的二次投影的最大长度记为第一距离L1,与该顶点X1相邻的两个第一投影B1之间的最小间距记为第二距离L2,则第一距离L1大于第二距离L2。Referring to FIG. 6, the top surface of the first protrusion 13 is a plane that is convenient for welding, the overall projection of the first protrusion 13 is the second projection B1, and the top surface of the first sub-portion 231 is the projection of the first plane Recorded as the fourth projection A2. For any vertex of the quadrilateral S1, the vertex is indicated by the vertex X1, and the maximum length of the secondary projection of the fourth projection A2 in the direction perpendicular to the line from the center point O1 of the quadrilateral to the vertex X1 is recorded as the first distance L1, the minimum distance between two first projections B1 adjacent to the vertex X1 is recorded as the second distance L2, and the first distance L1 is greater than the second distance L2.
参考图7所示,第一凸起部13的顶面为便于焊接的平面,第一凸起部13的顶面在第一平面处的投影记为第五投影A1,第一子部231的整体投影为第二投影B2,以四边形顶点X1示意,第二投影B2在垂直于四边形中心O1至该顶点X1的连线方向上的二次投影的最大长度记为第三距离L3,与该顶点X1相邻的两个第五投影A1之间的最小间距记为第四距离L4,第三距离L3大于第四距离L4。Referring to FIG. 7, the top surface of the first protrusion 13 is a plane that is convenient for welding. The projection of the top surface of the first protrusion 13 on the first plane is marked as the fifth projection A1, and the first sub-portion 231 The overall projection is the second projection B2, which is indicated by the quadrilateral vertex X1. The maximum length of the secondary projection of the second projection B2 in the direction perpendicular to the line connecting the quadrilateral center O1 to the vertex X1 is recorded as the third distance L3, and the vertex The minimum distance between two adjacent fifth projections A1 of X1 is recorded as the fourth distance L4, and the third distance L3 is greater than the fourth distance L4.
第一板片1和第二板片2装配后,配合第一距离L1、第二距离L2、第三距离L3和第 四距离L4的长度设置关系,在流体的主流动方向上形成了“不透光”的通道结构,流体在第一板间通道流动时,在第一换热面11,可参考图6中黑色弯曲曲线a、曲线b和曲线c的流体流动示意,以及在第三换热面21,可参考图7中黑色弯曲曲线d、曲线e和曲线f的流体流动路径示意,这种“不透光”的通道结构有利于避免流体选择最短路径直接从进口流动到出口,本申请实现流体在第一换热面11和第三换热面21之间沿着蜿蜒曲折的路径流动,特别是针对制冷剂而言,该蜿蜒曲折的流动路径可以有效的提升制冷剂侧的换热系数,使制冷剂侧具有更长的沿程路径,尤其是两相流态下的沸腾换热和冷凝换热过程,产生较好的强化换热效果。After the first plate 1 and the second plate 2 are assembled, matching the length setting relationship of the first distance L1, the second distance L2, the third distance L3, and the fourth distance L4, it forms a "non-existence" in the main flow direction of the fluid. "Transparent" channel structure, when fluid flows in the channel between the first plates, on the first heat exchange surface 11, please refer to the black curved curves a, b and c in Figure 6 for the fluid flow diagrams, and in the third exchange For hot surface 21, refer to the fluid flow path of black curved curve d, curve e and curve f in Fig. 7. This "opaque" channel structure helps to avoid the shortest path for fluid to flow directly from the inlet to the outlet. The application realizes that the fluid flows along a tortuous path between the first heat exchange surface 11 and the third heat exchange surface 21, especially for refrigerant, the tortuous flow path can effectively improve the refrigerant side The heat transfer coefficient makes the refrigerant side have a longer path along the way, especially the boiling heat transfer and condensation heat transfer process in the two-phase flow state, which produces a better heat transfer enhancement effect.
在图4的基础上,参考图8、图9示意,在一些实施方式中,若干第二凸起部23还包括若干第二子部232,第二子部232于第一平面处的投影记为第三投影B3,第三投影B3的中心点与四边形S1的顶点重合。在图8和图9中,除了第一子部231,若干第二凸起部23还包括四个第二子部232,四个第二子部232分别沿四边形S1对应的四个顶点(X1、X2、X3、X4)的位置进行布置。On the basis of FIG. 4, referring to FIGS. 8 and 9, in some embodiments, the plurality of second protrusions 23 further include a plurality of second sub-portions 232, and the projection of the second sub-portions 232 on the first plane is marked This is the third projection B3, and the center point of the third projection B3 coincides with the vertex of the quadrilateral S1. In FIGS. 8 and 9, in addition to the first sub-portion 231, the plurality of second protrusions 23 also include four second sub-portions 232. The four second sub-portions 232 are respectively along the four vertices (X1) corresponding to the quadrilateral S1. , X2, X3, X4).
在第一平面,第二子部232的第三投影B3的面积小于第一子部231的第二投影B2的面积。第二子部232可以增加流体在四边形S1的顶点位置处对流体的扰动效果,进一步提高流体的换热系数,第二子部232在第一平面的第三投影B3可以为圆形、椭圆形、菱形以及各种规则或者不规则的形状。In the first plane, the area of the third projection B3 of the second sub-portion 232 is smaller than the area of the second projection B2 of the first sub-portion 231. The second sub-portion 232 can increase the perturbation effect of the fluid on the fluid at the apex position of the quadrilateral S1, and further improve the heat transfer coefficient of the fluid. The third projection B3 of the second sub-portion 232 on the first plane can be circular or elliptical. , Rhombus and various regular or irregular shapes.
第二子部232与第一凸起部13之间具有间隙,该间隙可以使得第二子部232与靠近顶点X1的两个第一凸起部13的端部之间形成能够供流体通过的开口。There is a gap between the second sub-portion 232 and the first protruding portion 13, which can make the second sub-portion 232 and the ends of the two first protruding portions 13 close to the apex X1 form a space for fluid to pass through. Open up.
参考图10、图11和图12所述,与图3示意的结构不同,第一凸起部13包括两个平直部131和一个弯曲部132,弯曲部132连接于相邻两个平直部131延伸方向的末端之间,两个平直部131通过弯曲部132圆角过渡。10, 11 and 12, different from the structure shown in FIG. 3, the first protrusion 13 includes two straight portions 131 and a curved portion 132, the curved portion 132 is connected to two adjacent straight Between the ends of the extending direction of the portion 131, the two straight portions 131 transition through the rounded corners of the curved portion 132.
在第一板片1的第一换热面11,第一平板部101包括若干第一单元板部1012和若干第二单元板部1013,每个第一单元板部1012的周围布置有两个相对设置的第一凸起部13,两个第一凸起部13所对应的四个平直部131长度方向的中轴线拟合形成封闭的第一四边形S11,每个第二单元板部1013的周围布置有四个平直部131,该四个平直部131分别归属于四个不同的第一凸起部13,且该四个平直部131长度方向的中轴线拟合形成封闭的第二四边形S12。On the first heat exchange surface 11 of the first plate 1, the first flat plate portion 101 includes a number of first unit plate portions 1012 and a number of second unit plate portions 1013, each of which is arranged around two first unit plate portions 1012 Opposite the first protrusions 13, the four straight parts 131 corresponding to the two first protrusions 13 are fitted to form a closed first quadrilateral S11 with their central axes in the length direction. Each second unit plate Four straight portions 131 are arranged around the portion 1013. The four straight portions 131 belong to four different first raised portions 13 respectively, and the central axis of the four straight portions 131 in the longitudinal direction is fitted to form Closed second quadrilateral S12.
垂直于板片层叠方向的平面记为第一平面,每个第一凸起部13于第一平面处的投影记为第一投影B1,相邻的两个第一凸起部13对应的两个第一投影B1在第一四边形S11的顶点处相间隔,相应的,该相邻的两个第一凸起部13在第一平板部101对应第一四边形S11 的顶点的位置处相间隔。The plane perpendicular to the stacking direction of the plates is marked as the first plane, the projection of each first protrusion 13 on the first plane is marked as the first projection B1, and two adjacent first protrusions 13 correspond to two The first projections B1 are spaced apart at the vertices of the first quadrilateral S11. Correspondingly, the two adjacent first protrusions 13 are at the positions of the first flat plate portion 101 corresponding to the vertices of the first quadrilateral S11. At intervals.
在一些实施方式中,第一四边形S11的其中2个顶点与一个第二四边形S12的两个顶点重合,另外2个顶点与另一个第二四边形S12的两个顶点重合。In some embodiments, two vertices of the first quadrilateral S11 coincide with two vertices of a second quadrilateral S12, and the other two vertices coincide with two vertices of another second quadrilateral S12.
如图10所示,每个第一单元板部1012的周围布置有两个第一凸起部13,其中一个第一凸起部13的第一投影B1布置在第一四边形S11其中两条相邻的边,如m1、m2上,另外一个第一凸起部13的第一投影B1布置在第二四边行S12的另外两条相邻的边如m3、m4上。As shown in FIG. 10, two first protrusions 13 are arranged around each first unit plate portion 1012, and the first projection B1 of one of the first protrusions 13 is arranged on two of the first quadrilaterals S11. On adjacent sides, such as m1 and m2, the first projection B1 of another first protrusion 13 is arranged on the other two adjacent sides such as m3 and m4 in the second four-sided row S12.
相邻的两个第一凸起部13对应的两个第一投影B1在第一四边形S11的顶点(X1、X3)处相间隔。这样使其中一个第一凸起部13靠近该一组相对顶点(X1、X3)的两个端部(a1,a2)和另一个第一凸起部13靠近该一组相对顶点(X1、X3)的两个端部(b1,b2)之间对应分别形成能够供流体通过的开口。The two first projections B1 corresponding to two adjacent first protrusions 13 are spaced apart at the vertices (X1, X3) of the first quadrilateral S11. In this way, one of the first protrusions 13 is close to the two ends (a1, a2) of the set of relative vertices (X1, X3) and the other first protrusion 13 is close to the set of relative vertices (X1, X3). The two ends (b1, b2) of) respectively form openings through which fluid can pass.
以图10中其中一个第一四边形S11为例,左侧的第一凸起部13的端部a1与右侧的第一凸起部13的端部b1对应,左侧的第一凸起部13的端部a1与右侧的第一凸起部13的端部b1之间间隔设置形成开口N1。左侧的第一凸起部13的端部a2与右侧的第一凸起部13的端部b2对应,左侧的第一凸起部13的端部a2与右侧的第一凸起部13的端部b2之间间隔设置形成开口N2,当流体的主流动方向为开口N2至开口N1的方向时,相应的,开口N2能够作为流体进口,开口N1能够作为流体出口。Taking one of the first quadrilaterals S11 in FIG. 10 as an example, the end a1 of the first protrusion 13 on the left corresponds to the end b1 of the first protrusion 13 on the right, and the first protrusion 13 on the left An opening N1 is formed between the end a1 of the raised portion 13 and the end b1 of the first protrusion 13 on the right side. The end a2 of the first protrusion 13 on the left corresponds to the end b2 of the first protrusion 13 on the right, and the end a2 of the first protrusion 13 on the left corresponds to the first protrusion 13 on the right. The ends b2 of the portion 13 are spaced to form openings N2. When the main flow direction of the fluid is from the opening N2 to the opening N1, correspondingly, the opening N2 can be used as a fluid inlet and the opening N1 can be used as a fluid outlet.
以图10中其中一个第二四边形S12为例,第一凸起部13在第二四边形S12的四个顶点处均能形成供流体流动的进口或出口。Taking one of the second quadrilateral S12 in FIG. 10 as an example, the first protrusion 13 can form an inlet or an outlet for fluid flow at all four vertices of the second quadrilateral S12.
参考图11,若干所第二凸起部23包括若干第四子部234和若干第五子部235,第四子部234于第一平面处的投影记为第六投影B4,第五子部235在第一平面处的投影记为第七投影B5。Referring to FIG. 11, the plurality of second protrusions 23 includes a plurality of fourth sub-portions 234 and a plurality of fifth sub-portions 235, the projection of the fourth sub-portion 234 on the first plane is marked as the sixth projection B4, the fifth sub-portion The projection of 235 on the first plane is recorded as the seventh projection B5.
参考图12,第二板片2的第四子部234的顶部与第一板片1的第一单元板部1012至少部分区域焊接固定,第二板片2的第五子部235的顶部与第一板片1的第二单元板部1013至少部分区域焊接固定。12, the top of the fourth sub-portion 234 of the second plate 2 is welded to at least part of the first unit plate portion 1012 of the first plate 1, and the top of the fifth sub-portion 235 of the second plate 2 and At least part of the second unit plate portion 1013 of the first plate 1 is welded and fixed.
一些实施方式中,第一四边形S11和第二四边形S12均为形状相同的菱形,且第一四边形S11和第二四边形S12的面积相等。第六投影B4的中心点与第一四边形S11的中心点重合,第七投影B5的中心点与第二四边形S12的中心点重合。第四子部234和第五子部235的大小和尺寸均相同,第六投影B4以第一四边形S11的中心点呈中心对称,第七投影B5以第二四边形S12的中心点呈中心对称。In some embodiments, the first quadrilateral S11 and the second quadrilateral S12 are both rhombuses with the same shape, and the areas of the first quadrilateral S11 and the second quadrilateral S12 are the same. The center point of the sixth projection B4 coincides with the center point of the first quadrilateral S11, and the center point of the seventh projection B5 coincides with the center point of the second quadrilateral S12. The size and dimensions of the fourth sub-part 234 and the fifth sub-part 235 are the same. The sixth projection B4 is centered on the center of the first quadrilateral S11, and the seventh projection B5 is centered on the center of the second quadrilateral S12. Symmetrically centered.
图12示意第一板片1和第二板片2装配在一起时的通道效果,图中弯曲黑色实线示意 流体的一种大致流动方向,流体的流动路径相对蜿蜒曲折,有利于提高通道内流体的换热系数,进而有利于提高板式换热器的换热效果。Figure 12 illustrates the channel effect when the first plate 1 and the second plate 2 are assembled together. The curved black solid line in the figure indicates a general flow direction of the fluid. The fluid flow path is relatively tortuous, which is beneficial to improve the channel. The heat transfer coefficient of the internal fluid is beneficial to improve the heat transfer effect of the plate heat exchanger.
参考图13所示,在垂直于板片层叠方向所在的平面,四边形S1大致呈菱形形状,且菱形形状的一组钝角所在的顶点的连线的方向与板式换热器100的长度方向大致平行。一种情况,第一板片1和第二板片2的四个角部均设置有角孔,流体在板片间流动时,可以沿板式换热器100的长度方向,从板片一侧角孔进入,并从板片另一侧角孔流出,这样,流体在四边形S1内的流动方向与流体的主流动方向大致相同,如12中以黑色箭头示意流体的主流动方向,且四边形S1的菱形形状的一组钝角作为流体的主要进出口,有利于流体在板式换热器100的宽度方向上进行均匀分配,有利于提高板式换热器100的换热性能。Referring to FIG. 13, in a plane perpendicular to the stacking direction of the plates, the quadrilateral S1 is roughly in the shape of a rhombus, and the direction of the line connecting the vertices of a set of obtuse angles of the rhombus is roughly parallel to the length direction of the plate heat exchanger 100 . In one case, the four corners of the first plate 1 and the second plate 2 are provided with corner holes. When the fluid flows between the plates, it can be along the length of the plate heat exchanger 100 from one side of the plate. The corner hole enters and flows out from the corner hole on the other side of the plate, so that the flow direction of the fluid in the quadrilateral S1 is roughly the same as the main flow direction of the fluid. For example, the black arrow in 12 indicates the main flow direction of the fluid, and the quadrilateral S1 A set of obtuse angles in a diamond shape are used as the main inlet and outlet of the fluid, which is beneficial to uniform distribution of the fluid in the width direction of the plate heat exchanger 100, and is beneficial to improve the heat exchange performance of the plate heat exchanger 100.
当然,菱形形状的一组锐角所在的顶点的连线的方向与板式换热器100的长度方向大致平行也可以同样实现“上述不透光”的效果,本发明对此不作限制。Of course, the direction of the line connecting the vertices of the set of acute angles of the rhombus is substantially parallel to the length direction of the plate heat exchanger 100, and the effect of "the above-mentioned opaque" can also be achieved, which is not limited in the present invention.
参考图2,在上述方案的基础上,板式换热器100还包括翅片板501,翅片板501设置于第一板片1的第二换热面12与第二板片2的第四换热面22之间,在图2中翅片板501仅部分示意。翅片板501至少与第一板片1的第二换热面12和第二板片2的第四换热面22中的其中一个换热面焊接固定。2, on the basis of the above solution, the plate heat exchanger 100 further includes a fin plate 501, which is arranged on the second heat exchange surface 12 of the first plate 1 and the fourth plate of the second plate 2. Between the heat exchange surfaces 22, the fin plate 501 in FIG. 2 is only partially shown. The fin plate 501 is welded and fixed to at least one of the second heat exchange surface 12 of the first plate 1 and the fourth heat exchange surface 22 of the second plate 2.
对于第一板片1的第二换热面12与第二板片2的第四换热面22之间形成的第二板间通道4而言,第二板间通道4可以流通与第一板间通道3内的第一流体不同的第二流体,翅片板501可以增强第二流体的换热面积,翅片板501配合第二板间通道4的多种凹槽结构,增强了流体间的掺混,将进一步的提升板式换热器100的换热性能。此外,第二板间通道4内,除了采用如翅片板501的通道结构外,还可以采用如波纹板、点波板、丝状填充物、多孔介质等,在实现结构上满足第二板间通道强度的前提下,这些方式也将增强第二板间通道内流体的扰流、掺混、增大换热面积等效果,最终实现强化换热,提升板式换热器产品的性能。For the second inter-plate passage 4 formed between the second heat exchange surface 12 of the first plate 1 and the fourth heat exchange surface 22 of the second plate 2, the second inter-plate passage 4 can communicate with the first The first fluid in the channel 3 between the plates is different from the second fluid. The fin plate 501 can increase the heat transfer area of the second fluid. The fin plate 501 cooperates with the various groove structures of the channel 4 between the second plates to enhance the fluid The blending between them will further improve the heat exchange performance of the plate heat exchanger 100. In addition, in the channel 4 between the second plates, in addition to the channel structure such as the fin plate 501, corrugated plates, wave plates, wire-like fillers, porous media, etc. can also be used to achieve the structure of the second plate. Under the premise of the strength of the inter-channel, these methods will also enhance the effects of turbulence, mixing, and increase of the heat exchange area of the fluid in the second inter-plate channel, ultimately achieving enhanced heat transfer and improving the performance of the plate heat exchanger product.
以上对本发明所提供板式换热器进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The plate heat exchanger provided by the present invention has been described in detail above. Specific examples are used in this article to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (15)

  1. 一种板式换热器,包括多张板片,所述多张板片层叠形成若干第一板间通道和若干第二板间通道,多张所述板片包括多张第一板片和多张第二板片,且所述第一板片和所述第二板片交替设置;A plate heat exchanger includes a plurality of plates, the plurality of plates are stacked to form a plurality of first inter-plate passages and a plurality of second inter-plate passages, and the plurality of plates include a plurality of first plates and a plurality of A second plate, and the first plate and the second plate are alternately arranged;
    所述第一板片的两侧具有第一换热面和第二换热面,所述第一板片包括第一平板部和若干间隔设置的第一凸起部;在所述第一换热面,所述第一凸起部凸出于所述第一平板部,所述第一凸起部在所述第二换热面形成凹部;Both sides of the first plate are provided with a first heat exchange surface and a second heat exchange surface. The first plate includes a first flat plate portion and a plurality of first protrusions arranged at intervals; On the hot surface, the first convex portion protrudes from the first flat plate portion, and the first convex portion forms a concave portion on the second heat exchange surface;
    所述第二板片的两侧具有第三换热面和第四换热面,所述第二板片包括第二平板部和若干间隔设置第二凸起部;在所述第三换热面,所述第二凸起部凸出于所述第二平板部,所述第二凸起部在所述第四换热面形成凹部;Both sides of the second plate are provided with a third heat exchange surface and a fourth heat exchange surface. The second plate includes a second flat plate portion and a plurality of second protrusions arranged at intervals; on the third heat exchange surface Surface, the second convex portion protrudes from the second flat plate portion, and the second convex portion forms a concave portion on the fourth heat exchange surface;
    所述第一板片的第一换热面与第二板片的第三换热面相对;所述第一板片的第二换热面与第二板片的第四换热面相对;所述第一板间通道位于所述第一板片的第一换热面与相邻的所述第二板片的第三换热面之间,所述第二板间通道位于所述第一板片的第二换热面与相邻的所述第二板片的第四换热面之间;位于第一板片的第一换热面处的第一凸起部与位于第二板片的第三换热面处的第二凸起部错位设置,所述第二凸起部至少部分区域与所述第一板片的第一平板部相对,所述第一凸起部的至少部分区域与所述第二板片的第二平板部相对;所述第一凸起部的顶部比所述第二凸起部的顶部更靠近第二平板部;所述第二凸起部的顶部比所述第一凸起部的顶部更靠近第一平板部。The first heat exchange surface of the first plate is opposite to the third heat exchange surface of the second plate; the second heat exchange surface of the first plate is opposite to the fourth heat exchange surface of the second plate; The first inter-plate passage is located between the first heat exchange surface of the first plate and the adjacent third heat exchange surface of the second plate, and the second inter-plate passage is located on the first heat exchange surface. Between the second heat exchange surface of one plate and the fourth heat exchange surface of the adjacent second plate; the first protrusion located at the first heat exchange surface of the first plate is located at the second The second protrusions on the third heat exchange surface of the plate are arranged in a staggered manner. At least a part of the second protrusions is opposite to the first flat plate portion of the first plate. At least a part of the area is opposite to the second flat part of the second plate; the top of the first protrusion is closer to the second flat part than the top of the second protrusion; the second protrusion The top of the first protrusion is closer to the first flat portion than the top of the first protrusion.
  2. 根据权利要求1所述的板式换热器,其特征在于,所述第一凸起部相对于第一平板部凸起的高度与第二凸起部相对于第二平板部凸起的高度相等,所述第一凸起部的顶部与所述第二平板部至少部分区域焊接固定;所述第二凸起部的顶部与所述第一平板部至少部分区域焊接固定;所述第一凸起部与所述第二凸起部之间具有间隙。The plate heat exchanger according to claim 1, wherein the height of the first protrusion relative to the first flat part is equal to the height of the second protrusion relative to the second flat part. , The top of the first protrusion and the second flat part are welded and fixed at least in part; the top of the second protrusion and the first flat part are welded and fixed at least in part; the first protrusion There is a gap between the raised portion and the second convex portion.
  3. 根据权利要求2所述的板式换热器,其特征在于,在所述第一板片的第一换热面,所述第一平板部包括若干单元板部;每个所述单元板部的周围布置有四个所述第一凸起部;垂直于板片层叠方向的平面记为第一平面,第一凸起部于第一平面处的投影记为第一投影;该四个第一凸起部对应的四个第一投影长度方向的中轴线拟合形成封闭的四边形,相邻的两个第一凸起部在所述第一平板部对应所述四边形的顶点的位置处相间隔;The plate heat exchanger according to claim 2, characterized in that, on the first heat exchange surface of the first plate, the first flat plate portion includes a plurality of unit plate portions; Four first protrusions are arranged around; the plane perpendicular to the stacking direction of the plates is marked as the first plane, and the projection of the first protrusion on the first plane is marked as the first projection; the four first The central axes of the four first projection length directions corresponding to the protrusions are fitted to form a closed quadrilateral, and two adjacent first protrusions are spaced apart at the positions of the first flat plate portions corresponding to the vertices of the quadrilateral ;
    若干所述第二凸起部包括若干第一子部;第一子部在第一平面处的投影记为第二投影;所述第二板片的第一子部的顶部与所述第一板片的所述单元板部至少部分区域焊接固定;所述第二投影的中心点与所述四边形的中心点重合。The plurality of second protrusions includes a plurality of first sub-portions; the projection of the first sub-portion on the first plane is marked as the second projection; the top of the first sub-portion of the second plate is connected to the first At least part of the unit plate portion of the plate is welded and fixed; the center point of the second projection coincides with the center point of the quadrilateral.
  4. 根据权利要求3所述的板式换热器,其特征在于,若干所述第二凸起部还包括若干第二子部;第二子部于第一平面处的投影记为第三投影;所述第三投影的中心点与所述四边形的顶点重合。The plate heat exchanger according to claim 3, wherein the plurality of second protrusions further include a plurality of second sub-portions; the projection of the second sub-portion on the first plane is marked as the third projection; The center point of the third projection coincides with the vertex of the quadrilateral.
  5. 根据权利要求4所述的板式换热器,其特征在于,所述四边形为菱形,所述四边形具有一组相对的钝角和一组相对的锐角;所述第一子部对应的第二投影以所述四边形的中心点呈中心对称。The plate heat exchanger according to claim 4, wherein the quadrilateral is a rhombus, and the quadrilateral has a set of opposite obtuse angles and a set of opposite acute angles; the second projection corresponding to the first subsection is The center point of the quadrilateral is center-symmetric.
  6. 根据权利要求5所述的板式换热器,其特征在于,所述第一子部的顶面为平面,所述第一子部的顶面在所述第一平面的投影记为第四投影;对所述四边形的任一顶点而言,所述第四投影在垂直于四边形中心点至该顶点的连线的方向上的二次投影的最大长度记为第一距离,与该顶点相邻的两个第一投影之间的最小间距记为第二距离,所述第一距离大于所述第二距离;The plate heat exchanger according to claim 5, wherein the top surface of the first sub-section is a plane, and the projection of the top surface of the first sub-section on the first plane is recorded as the fourth projection ; For any vertex of the quadrilateral, the maximum length of the secondary projection of the fourth projection in the direction perpendicular to the line from the center point of the quadrilateral to the vertex is recorded as the first distance, adjacent to the vertex The minimum distance between the two first projections of is recorded as the second distance, and the first distance is greater than the second distance;
    所述第一凸起部的顶面为平面;所述第一凸起部的顶面在所述第一平面处的投影记为第五投影;对所述四边形的任一顶点而言,所述第二投影在垂直于四边形中心至该顶点的连线方向上的二次投影的最大长度记为第三距离,与该顶点相邻的两个第五投影之间的最小间距记为第四距离,所述第三距离大于所述第四距离。The top surface of the first protrusion is a plane; the projection of the top surface of the first protrusion on the first plane is recorded as the fifth projection; for any vertex of the quadrilateral, The maximum length of the secondary projection of the second projection in the direction perpendicular to the line connecting the center of the quadrilateral to the vertex is recorded as the third distance, and the minimum distance between the two fifth projections adjacent to the vertex is recorded as the fourth The third distance is greater than the fourth distance.
  7. 根据权利要求6所述的板式换热器,其特征在于,所述第五投影的投影面积小于所述第一投影的投影面积,且所述第五投影位于第一投影的范围之内;所述第四投影的投影面积小于所述第二投影的投影面积,且所述第四投影位于第二投影的范围之内;The plate heat exchanger according to claim 6, wherein the projection area of the fifth projection is smaller than the projection area of the first projection, and the fifth projection is located within the range of the first projection; The projection area of the fourth projection is smaller than the projection area of the second projection, and the fourth projection is within the range of the second projection;
  8. 根据权利要求5所述的板式换热器,其特征在于,所述第三投影呈圆形,且所述第三投影的投影面积小于所述第二投影的投影面积。The plate heat exchanger of claim 5, wherein the third projection is circular, and the projection area of the third projection is smaller than the projection area of the second projection.
  9. 根据权利要求5至8任一所述的板式换热器,其特征在于,所述四边形的钝角角平分线的方向与板式换热器的长度方向重合。The plate heat exchanger according to any one of claims 5 to 8, wherein the direction of the obtuse angle bisector of the quadrilateral coincides with the length direction of the plate heat exchanger.
  10. 根据权利要求2所述的板式换热器,其特征在于,所述第一凸起部包括两个平直部和一个弯曲部;所述平直部具有沿直线的延伸方向,所述弯曲部连接于相邻两个平直部延伸方向的末端之间,所述两个平直部通过所述弯曲部圆角过渡。The plate heat exchanger according to claim 2, wherein the first protrusion includes two straight portions and a curved portion; the straight portion has an extension direction along a straight line, and the curved portion It is connected between the ends of two adjacent straight portions in the extending direction, and the two straight portions transition through the rounded corners of the curved portions.
  11. 根据权10所述的板式换热器,其特征在于,在所述第一板片的第一换热面,所述第一平板部包括若干第一单元板部和若干第二单元板部;每个所述第一单元板部的周围布置有两个所述第一凸起部;两个所述第一凸起部所对应的四个平直部长度方向的中轴线拟合形成封闭的第一四边形;The plate heat exchanger according to claim 10, characterized in that, on the first heat exchange surface of the first plate, the first flat plate portion includes a plurality of first unit plate portions and a plurality of second unit plate portions; There are two first protrusions arranged around each of the first unit plate parts; the central axes of the four straight parts corresponding to the two first protrusions are fitted to form a closed First quadrilateral
    每个所述第二单元板部的周围布置有四个平直部,该四个平直部分别归属于四个不同的第一凸起部,且该四个平直部长度方向的中轴线拟合形成封闭的第二四边形;相邻的两 个第一凸起部在第一平板部对应所述第一四边形的顶点的位置相间隔。Four straight portions are arranged around each of the second unit plate portions, and the four straight portions belong to four different first convex portions, and the central axis of the four straight portions in the longitudinal direction is Fitting to form a closed second quadrilateral; two adjacent first protrusions are spaced apart at the position of the first flat plate portion corresponding to the vertex of the first quadrilateral.
  12. 根据权利要求11所述的板式换热器,其特征在于,若干所述第二凸起部包括若干第四子部和若干第五子部;The plate heat exchanger according to claim 11, wherein the plurality of second protrusions includes a plurality of fourth sub-portions and a plurality of fifth sub-portions;
    所述第二板片的所述第四子部的顶部与所述第一板片的所述第一单元板部至少部分区域焊接固定;所述第二板片的所述第五子部的顶部与所述第一板片的所述第二单元板部至少部分区域焊接固定。The top of the fourth sub-portion of the second plate is welded and fixed to at least a part of the first unit plate portion of the first plate; the fifth sub-portion of the second plate The top is welded and fixed to at least a part of the second unit plate portion of the first plate.
  13. 根据权利要求13所述的板式换热器,其特征在于,所述第一四边形和所述第二四边形均为形状相同的菱形,且第一四边形和所述第二四边形的面积相等;所述第四子部于第一平面处的投影记为第六投影,所述第五子部在第一平面处的投影记为第七投影;所述第六投影的中心点与所述第一四边形的中心点重合,所述第七投影的中心点与所述第二四边形的中心点重合。The plate heat exchanger according to claim 13, wherein the first quadrilateral and the second quadrilateral are both rhombuses with the same shape, and the first quadrilateral and the second quadrilateral The areas of the polygons are equal; the projection of the fourth subsection on the first plane is recorded as the sixth projection, and the projection of the fifth subsection on the first plane is recorded as the seventh projection; The central point coincides with the central point of the first quadrilateral, and the central point of the seventh projection coincides with the central point of the second quadrilateral.
  14. 根据权利要求12或13所述的板式换热器,其特征在于,所述第四子部和所述第五子部的大小和尺寸均相同,所述第六投影以所述第一四边形的中心点呈中心对称,所述第七投影以所述第二四边形的中心点呈中心对称。The plate heat exchanger according to claim 12 or 13, wherein the size and dimensions of the fourth sub-part and the fifth sub-part are the same, and the sixth projection is based on the first four sides The center point of the shape is center-symmetric, and the seventh projection is center-symmetric about the center point of the second quadrilateral.
  15. 根据权利要求1所述的板式换热器,其特征在于,所述板式换热器还包括若干翅片板,所述翅片板设置于所述第一板片的第二换热面与相邻的一张所述第二板片的第四换热面之间;所述翅片板至少与所述第一板片的第二换热面和所述第二板片的第四换热面中的其中一个换热面焊接固定。The plate heat exchanger according to claim 1, wherein the plate heat exchanger further comprises a plurality of fin plates, and the fin plates are arranged on the second heat exchange surface of the first plate and the phase Between the fourth heat exchange surface of the adjacent second plate; the fin plate at least exchanges with the second heat exchange surface of the first plate and the fourth heat exchange surface of the second plate One of the heat exchange surfaces is welded and fixed.
PCT/CN2020/098332 2019-06-28 2020-06-26 Plate heat exchanger WO2020259645A1 (en)

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