WO2020259393A1 - Mechanically durable super-hydrophobic nano coating and preparation method thereof - Google Patents

Mechanically durable super-hydrophobic nano coating and preparation method thereof Download PDF

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WO2020259393A1
WO2020259393A1 PCT/CN2020/096912 CN2020096912W WO2020259393A1 WO 2020259393 A1 WO2020259393 A1 WO 2020259393A1 CN 2020096912 W CN2020096912 W CN 2020096912W WO 2020259393 A1 WO2020259393 A1 WO 2020259393A1
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resin slurry
coating
resin
nano
mechanically durable
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吴楠
吴彬瑞
彭超义
江大志
杨金水
尹昌平
邢素丽
鞠苏
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国防科技大学
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Abstract

Provided are a mechanically durable super-hydrophobic nano coating and a preparation method thereof, wherein the nano coating takes a nanofiber membrane as a framework reinforcement phase, and resin slurry as a matrix phase; the resin slurry includes resin slurry I and resin slurry II; the resin slurry I is a mixture of a hydrophobic modified epoxy resin, nano particles and a curing agent; the resin slurry II is a mixture of a hydrophobic modified epoxy resin and a curing agent; the preparation method comprises preparing the resin slurry, preparing a substrate coated with the resin slurry II, preparing the nanofiber membrane impregnated with the resin slurry I, stacking the impregnated nanofiber membrane on the substrate coated with the resin slurry II, heating and curing, to obtain the mechanically durable super-hydrophobic nano coating. The preparation method has advantages of simple process and low cost, and the prepared nano coating has excellent mechanical durability.

Description

一种机械耐久的超疏水纳米涂层及其制备方法Mechanically durable super-hydrophobic nano coating and preparation method thereof
本申请要求于2019年6月28日提交中国专利局、申请号为201910574876.X、发明名称为“一种机械耐久的超疏水纳米涂层及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on June 28, 2019, the application number is 201910574876.X, and the invention title is "a mechanically durable superhydrophobic nano coating and its preparation method". The entire content is incorporated into this application by reference.
技术领域Technical field
本发明涉及涂层的制备技术领域,尤其是一种机械耐久的超疏水纳米涂层及其制备方法。The invention relates to the technical field of coating preparation, in particular to a mechanically durable superhydrophobic nano coating and a preparation method thereof.
背景技术Background technique
接触角大于150°、滚动角小于10°的超疏水现象在近些年引起了广泛关注,它在自清洁、防冰、油水分离等领域具有很强的应用背景。研究表明,制备超疏水表面通常需要满足两个条件:低表面能以及表面的微纳二级结构。The superhydrophobic phenomenon with a contact angle greater than 150° and a rolling angle less than 10° has attracted widespread attention in recent years. It has a strong application background in the fields of self-cleaning, anti-icing, and oil-water separation. Studies have shown that the preparation of superhydrophobic surfaces usually needs to meet two conditions: low surface energy and surface micro-nano secondary structure.
而目前大部分超疏水材料面临着一个相同的问题,即耐久性能较差,特别是机械耐久性能。主要是因为超疏水表面需要一定的微纳二级结构才能实现,而通常这类精细的结构的强度都较低。机械耐久性能差意味着超疏水表面受到外界机械冲击易丧失超疏水性能。因此,提高超疏水涂层的耐久性能对其实际应用具有重要意义。At present, most superhydrophobic materials face the same problem, that is, poor durability, especially mechanical durability. The main reason is that the superhydrophobic surface requires a certain micro-nano secondary structure to achieve, and the strength of such fine structures is usually low. Poor mechanical durability means that the super-hydrophobic surface is liable to lose super-hydrophobic performance under external mechanical impact. Therefore, improving the durability of superhydrophobic coatings is of great significance to its practical application.
发明内容Summary of the invention
本发明提供一种机械耐久的超疏水纳米涂层及其制备方法,用于克服现有技术中超疏水涂层的机械耐久性较差等缺陷,实现超疏水纳米涂层的机械耐久性能优异。The invention provides a mechanically durable super-hydrophobic nano coating and a preparation method thereof, which are used for overcoming defects such as poor mechanical durability of the super-hydrophobic coating in the prior art and realizing excellent mechanical durability of the super-hydrophobic nano coating.
为实现上述目的,本发明提出一种机械耐久的超疏水纳米涂层,所述纳米涂层以纳米纤维膜为骨架增强相,以树脂浆料为基体相;To achieve the above objective, the present invention proposes a mechanically durable superhydrophobic nano-coating, the nano-coating uses a nanofiber membrane as a framework reinforcement phase and a resin slurry as a matrix phase;
所述树脂浆料包括树脂浆料Ⅰ和树脂浆料Ⅱ;所述树脂浆料Ⅰ为疏水改性环氧树脂、纳米颗粒、固化剂和稀释剂的混合物;所述树脂浆料Ⅱ为疏水改性环氧树脂、固化剂和稀释剂的混合物;The resin slurry includes resin slurry I and resin slurry II; the resin slurry I is a mixture of hydrophobically modified epoxy resin, nanoparticles, curing agent and diluent; the resin slurry II is a hydrophobic modified Mixture of epoxy resin, curing agent and diluent;
所述纳米纤维膜为聚偏氟乙烯纤维膜、聚丙烯腈纤维膜、聚苯乙烯纤维膜、硅氧碳纤维膜、碳化硅纤维膜、氧化铝纤维膜和氧化锆纤维膜中的一种。The nanofiber membrane is one of polyvinylidene fluoride fiber membrane, polyacrylonitrile fiber membrane, polystyrene fiber membrane, silicon oxycarbon fiber membrane, silicon carbide fiber membrane, alumina fiber membrane and zirconia fiber membrane.
为实现上述目的,本发明还提出一种机械耐久的超疏水纳米涂层制备方法,包括以下步骤:In order to achieve the above objective, the present invention also provides a method for preparing a mechanically durable super-hydrophobic nano-coating, which includes the following steps:
(1)将疏水改性环氧树脂、纳米颗粒和固化剂的混合物加入到稀释剂中,利用超声乳化和高速剪切使纳米颗粒、固化剂与疏水改性环氧树脂混合均匀,得到树脂浆料Ⅰ;(1) Add the mixture of hydrophobically modified epoxy resin, nanoparticles and curing agent to the diluent, and use ultrasonic emulsification and high-speed shear to make the nanoparticles, curing agent and hydrophobically modified epoxy resin uniformly mixed to obtain resin slurry料Ⅰ;
将疏水改性环氧树脂和固化剂加入到稀释剂中,搅拌混合均匀,得到树脂浆料Ⅱ;Add the hydrophobically modified epoxy resin and curing agent to the diluent, stir and mix uniformly to obtain resin slurry II;
(2)将树脂浆料Ⅱ涂覆到基板上,并在80℃条件下固化10~40min;(2) Coating the resin slurry II on the substrate and curing it at 80°C for 10-40 minutes;
同时,将纳米纤维膜在树脂浆料Ⅰ中浸渍,然后挥发除去纳米纤维膜内树脂浆料Ⅰ中的稀释剂,重复上述浸渍、挥发过程数次;At the same time, immerse the nanofiber membrane in the resin slurry I, and then volatilize to remove the diluent in the resin slurry I in the nanofiber membrane, and repeat the above dipping and volatilization process several times;
(3)将经过浸渍的纳米纤维膜叠置在基板涂覆有树脂浆料Ⅱ的一侧,加热固化,得到机械耐久的超疏水纳米涂层。(3) Laying the impregnated nanofiber membrane on the side of the substrate coated with the resin slurry II, and heating and curing to obtain a mechanically durable super-hydrophobic nano coating.
与现有技术相比,本发明的有益效果有:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明提供的机械耐久的超疏水纳米涂层以纳米纤维膜为骨架增强相,以树脂浆料为基体相;所述树脂浆料包括树脂浆料Ⅰ和树脂浆料Ⅱ;所述树脂浆料Ⅰ为疏水改性环氧树脂、纳米颗粒、固化剂和稀释剂的混合物;所述树脂浆料Ⅱ为疏水改性环氧树脂、固化剂和稀释剂的混合物;所述纳米纤维膜为聚偏氟乙烯纤维膜、聚丙烯腈纤维膜、聚苯乙烯纤维膜、硅氧碳纤维膜、碳化硅纤维膜、氧化铝纤维膜和氧化锆纤维膜中的一种。该机械耐久的超疏水纳米涂层以纳米纤维膜作为超疏水涂层的骨架增强相,利用纳米纤维间的微米级孔洞和纳米颗粒共同构筑微纳二级结构,利用疏水环氧树脂使纳米纤维膜和纳米颗粒表面具有低表面能,从而使其表面具有超疏水性能。同时,由纳米纤维膜、疏水环氧树脂和纳米颗粒结合所形成的类似“钢筋混泥土”结构的多相增强纳米复合材料具有优异的机械耐久性能,从而使得该超疏水纳米涂层有较高的实用价值。1. The mechanically durable super-hydrophobic nano-coating provided by the present invention uses nanofiber membrane as the framework reinforcement phase and resin slurry as the matrix phase; the resin slurry includes resin slurry I and resin slurry II; Slurry I is a mixture of hydrophobically modified epoxy resin, nanoparticles, curing agent and diluent; said resin slurry II is a mixture of hydrophobically modified epoxy resin, curing agent and diluent; said nanofiber membrane is One of polyvinylidene fluoride fiber membranes, polyacrylonitrile fiber membranes, polystyrene fiber membranes, silicon-oxycarbon fiber membranes, silicon carbide fiber membranes, alumina fiber membranes, and zirconia fiber membranes. The mechanically durable super-hydrophobic nano-coating uses nano-fiber membranes as the skeleton-reinforcing phase of the super-hydrophobic coating. It uses micro-level holes and nanoparticles between nano-fibers to construct a micro-nano secondary structure, and uses hydrophobic epoxy resin to make nano-fibers The surface of membranes and nanoparticles have low surface energy, which makes their surface super-hydrophobic. At the same time, the multiphase reinforced nanocomposite similar to the "reinforced concrete" structure formed by the combination of nanofiber membranes, hydrophobic epoxy resins and nanoparticles has excellent mechanical durability, so that the superhydrophobic nano coating has a higher The practical value.
2、本发明提供的机械耐久的超疏水纳米涂层制备方法包括树脂浆料的制备、涂覆树脂浆料Ⅱ的基板制备和浸渍树脂浆料Ⅰ的纳米纤维膜制备、将经过浸渍的纳米纤维膜叠置在涂覆有树脂浆料Ⅱ的基板上,加热固化,得到机械耐久的超疏水纳米涂层。该制备方法工艺简单、成本低,制备得到的产品机械耐久性能优异。2. The method for preparing the mechanically durable super-hydrophobic nano-coating provided by the present invention includes the preparation of resin slurry, the preparation of substrates coated with resin slurry II and the preparation of nanofiber membranes impregnated with resin slurry I. The film is stacked on a substrate coated with resin slurry II, and heated and cured to obtain a mechanically durable super-hydrophobic nano-coating. The preparation method has simple process and low cost, and the prepared product has excellent mechanical durability.
说明书附图Description and drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on the structures shown in these drawings.
图1a为实施例1中所得超疏水涂层表面微观形貌照片;Figure 1a is a photo of the surface micro-topography of the superhydrophobic coating obtained in Example 1;
图1b为实施例1中所得超疏水涂层表面疏水图片;Figure 1b is a hydrophobic picture of the surface of the superhydrophobic coating obtained in Example 1;
图2a为实施例1中所得超疏水涂层用600目砂纸打磨60次后表面微观形貌照片;Figure 2a is a photo of the surface micro-topography of the super-hydrophobic coating obtained in Example 1 after being polished 60 times with 600 mesh sandpaper;
图2b为实施例1中所得超疏水涂层用600目砂纸打磨60次后疏水图片;Figure 2b is a hydrophobic picture of the superhydrophobic coating obtained in Example 1 after being polished 60 times with 600 mesh sandpaper;
图3为实施例3中所用碳化硅纤维形貌图;Figure 3 is a morphology diagram of the silicon carbide fiber used in Example 3;
图4a为实施例3中所得超疏水涂层用600目砂纸打磨60次后表面微观形貌照片;Figure 4a is a photo of the surface micro-topography of the super-hydrophobic coating obtained in Example 3 after being polished 60 times with 600 mesh sandpaper;
图4b为实施例3中所得超疏水涂层用600目砂纸打磨60次后疏水图片;Figure 4b is a hydrophobic picture of the superhydrophobic coating obtained in Example 3 after being polished 60 times with 600 mesh sandpaper;
图5a为对比例1中涂层胶带剥离5次后表面微观形貌照片;Figure 5a is a photo of the surface micro-topography of the coated tape in Comparative Example 1 after being stripped five times;
图5b为对比例1中涂层胶带剥离5次后疏水图片;Figure 5b is a hydrophobic picture of the coated tape in Comparative Example 1 after being stripped 5 times;
图6a为对比例2中涂层内部光学照片;Figure 6a is an optical photo of the inside of the coating in Comparative Example 2;
图6b为对比例2中涂层表面微观形貌照片。Figure 6b is a photo of the surface micro-topography of the coating in Comparative Example 2.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the objectives, functional characteristics and advantages of the present invention will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是 以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but they must be based on what can be achieved by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that this combination of technical solutions It does not exist and does not fall within the scope of protection required by the present invention.
无特殊说明,所使用的药品/试剂均为市售。Without special instructions, the drugs/reagents used are all commercially available.
本发明提出一种机械耐久的超疏水纳米涂层,所述纳米涂层以纳米纤维膜为骨架增强相,以树脂浆料为基体相;The present invention provides a mechanically durable super-hydrophobic nano-coating, wherein the nano-coating uses a nanofiber membrane as a skeleton reinforcement phase and a resin slurry as a matrix phase;
所述树脂浆料包括树脂浆料Ⅰ和树脂浆料Ⅱ;所述树脂浆料Ⅰ为疏水改性环氧树脂、纳米颗粒、固化剂和稀释剂的混合物;所述树脂浆料Ⅱ为疏水改性环氧树脂、固化剂和稀释剂的混合物;The resin slurry includes resin slurry I and resin slurry II; the resin slurry I is a mixture of hydrophobically modified epoxy resin, nanoparticles, curing agent and diluent; the resin slurry II is a hydrophobic modified Mixture of epoxy resin, curing agent and diluent;
所述纳米纤维膜为聚偏氟乙烯纤维膜、聚丙烯腈纤维膜、聚苯乙烯纤维膜、硅氧碳纤维膜、碳化硅纤维膜、氧化铝纤维膜和氧化锆纤维膜中的一种。选择纤维直径小、孔隙率高、柔性好的纳米纤维膜,有利于提高超疏水纳米涂层的疏水性和机械耐久性能。The nanofiber membrane is one of polyvinylidene fluoride fiber membrane, polyacrylonitrile fiber membrane, polystyrene fiber membrane, silicon oxycarbon fiber membrane, silicon carbide fiber membrane, alumina fiber membrane and zirconia fiber membrane. Choosing a nanofiber membrane with small fiber diameter, high porosity, and good flexibility is beneficial to improve the hydrophobicity and mechanical durability of the superhydrophobic nano coating.
优选地,所述纳米纤维膜的平均厚度为10~30μm,优选10~20μm;纤维的平均直径为200~600nm,优选200~500nm。Preferably, the average thickness of the nanofiber membrane is 10-30 μm, preferably 10-20 μm; the average fiber diameter is 200-600 nm, preferably 200-500 nm.
本发明的超疏水涂层以纳米纤维膜作为超疏水涂层的骨架增强相,利用纳米纤维间的微米级孔洞和纳米颗粒共同构筑微纳二级结构,利用疏水环氧树脂使纳米纤维膜和纳米颗粒表面具有低表面能,从而使其表面具有超疏水性能。同时,由纳米纤维膜、疏水改性环氧树脂和纳米颗粒结合所形成的类似“钢筋混泥土”结构的多相增强纳米复合材料具有优异的机械耐久性能。The superhydrophobic coating of the present invention uses nanofiber membranes as the skeleton reinforcement phase of the superhydrophobic coating, uses micron-level pores and nanoparticles between nanofibers to jointly construct a micro-nano secondary structure, and uses hydrophobic epoxy resin to make the nanofiber membrane and The surface of the nanoparticles has low surface energy, so that the surface has superhydrophobic properties. At the same time, the multiphase reinforced nanocomposite with a structure similar to "reinforced concrete" formed by the combination of nanofiber membrane, hydrophobically modified epoxy resin and nanoparticles has excellent mechanical durability.
本发明还提出一种机械耐久的超疏水纳米涂层制备方法,包括以下步骤:The present invention also provides a method for preparing a mechanically durable superhydrophobic nano coating, which includes the following steps:
(1)将疏水改性环氧树脂、纳米颗粒和固化剂的混合物加入到稀释剂中,利用超声乳化和高速剪切使纳米颗粒、固化剂与疏水改性环氧树脂混合均匀,得到树脂浆料Ⅰ;(1) Add the mixture of hydrophobically modified epoxy resin, nanoparticles and curing agent to the diluent, and use ultrasonic emulsification and high-speed shear to make the nanoparticles, curing agent and hydrophobically modified epoxy resin uniformly mixed to obtain resin slurry料Ⅰ;
将疏水改性环氧树脂和固化剂加入到稀释剂中,搅拌混合均匀,得到树脂浆料Ⅱ;Add the hydrophobically modified epoxy resin and curing agent to the diluent, stir and mix uniformly to obtain resin slurry II;
优选地,所述疏水改性环氧树脂为疏水改性E-51环氧树脂、E-44环氧树脂和E-42环氧树脂中的一种,选择合适的树脂有利于最终产品疏水 性的提高;所述纳米颗粒为二氧化硅纳米颗粒、二氧化钛纳米颗粒和三氧化二铝纳米颗粒中的一种,纳米颗粒与疏水改性环氧树脂、纳米纤维膜共同作用,大大提高涂层的机械耐久性能;所述固化剂为二乙烯三胺、二氨基二苯甲烷、聚醚胺D-230和聚醚胺D-400中的至少一种,选择合适的固化剂,使得形成的“钢筋混泥土”结构牢固;所述稀释剂为乙酸乙酯、乙醇、N,N-二甲基甲酰胺、二甲基亚砜、环己烷和丙酮至少一种,使固化剂能够充分溶解,使疏水改性环氧树脂和/或纳米颗粒均匀分散。Preferably, the hydrophobically modified epoxy resin is one of hydrophobically modified E-51 epoxy resin, E-44 epoxy resin and E-42 epoxy resin. Choosing a suitable resin is conducive to the hydrophobicity of the final product. The improvement; The nanoparticles are one of silica nanoparticles, titanium dioxide nanoparticles and aluminum oxide nanoparticles. Nanoparticles work together with hydrophobically modified epoxy resin and nanofiber membranes to greatly improve the coating’s Mechanical durability; the curing agent is at least one of diethylenetriamine, diaminodiphenylmethane, polyetheramine D-230 and polyetheramine D-400. Choose a suitable curing agent to form a "reinforced steel "Concrete" has a firm structure; the diluent is at least one of ethyl acetate, ethanol, N,N-dimethylformamide, dimethyl sulfoxide, cyclohexane and acetone, so that the curing agent can be fully dissolved and The hydrophobically modified epoxy resin and/or nanoparticles are uniformly dispersed.
优选地,所述树脂浆料Ⅰ中,所述疏水改性环氧树脂与纳米颗粒的质量比为(1.5~3):1;所述固化剂使用量与所用固化剂的胺当量和所用环氧树脂的环氧值相关;所述稀释剂与疏水改性环氧树脂、纳米颗粒和固化剂总质量的质量比为(3~5):1,利于疏水改性环氧树脂、纳米颗粒和固化剂混合均匀,从而使最终制备得到的产品机械耐久性能更优异。Preferably, in the resin slurry I, the mass ratio of the hydrophobically modified epoxy resin to the nanoparticles is (1.5-3):1; the usage amount of the curing agent is the same as the amine equivalent of the curing agent used and the ring The epoxy value of the oxygen resin is related; the mass ratio of the diluent to the total mass of the hydrophobically modified epoxy resin, nanoparticles and curing agent is (3~5):1, which is beneficial to the hydrophobically modified epoxy resin, nanoparticles and The curing agent is evenly mixed, so that the mechanical durability of the final prepared product is more excellent.
优选地,所述树脂浆料Ⅱ中,所述疏水改性环氧树脂与固化剂的质量比存在对应关系;所述稀释剂与疏水改性环氧树脂和固化剂总质量的质量比为(0.5~1.5):1,利于疏水改性环氧树脂、纳米颗粒和固化剂混合均匀,从而使最终制备得到的产品机械耐久性能更优异。Preferably, in the resin slurry II, the mass ratio of the hydrophobically modified epoxy resin and the curing agent has a corresponding relationship; the mass ratio of the diluent to the total mass of the hydrophobically modified epoxy resin and the curing agent is ( 0.5~1.5):1, which is conducive to the uniform mixing of hydrophobically modified epoxy resin, nanoparticles and curing agent, so that the final prepared product has better mechanical durability.
优选地,所述纳米颗粒的平均粒径为20~50nm。制备超疏水材料时最好需要一定纳米尺度的结构来增加其粗糙结构和疏水性能。Preferably, the average particle diameter of the nanoparticles is 20-50 nm. When preparing superhydrophobic materials, it is better to need a certain nano-scale structure to increase its rough structure and hydrophobic properties.
(2)将树脂浆料Ⅱ涂覆到基板上,并在80℃条件下固化10~40min;半固化过程可以使溶剂完全挥发,并且使树脂的黏度在一定程度内上升,保证其不会因为重力等原因流出基板。(2) Coating resin slurry II on the substrate and curing it at 80℃ for 10-40min; the semi-curing process can completely volatilize the solvent and increase the viscosity of the resin to a certain extent to ensure that it will not be The substrate flows out due to gravity and other reasons.
同时,将纳米纤维膜在树脂浆料Ⅰ中浸渍,然后挥发除去纳米纤维膜内树脂浆料Ⅰ中的稀释剂,重复上述浸渍、挥发过程3~8次;At the same time, immerse the nanofiber membrane in the resin slurry I, and then volatilize to remove the diluent in the resin slurry I in the nanofiber membrane, and repeat the above dipping and volatilization process 3-8 times;
优选地,所述将树脂浆料Ⅱ涂覆到基板上的涂覆量为0.003~0.014g/cm 2,优选为0.005~0.012g/cm 2。涂覆量过大,树脂浆料Ⅱ会完全浸透纳米纤维膜,失去超疏水性能;涂覆量太少,底层树脂反向浸润纳米纤维膜的厚度较小,导致纳米涂层耐久性差。 Preferably, the coating amount for coating the resin slurry II on the substrate is 0.003 to 0.014 g/cm 2 , preferably 0.005 to 0.012 g/cm 2 . If the coating amount is too large, the resin slurry II will completely penetrate the nanofiber membrane and lose its super-hydrophobic performance; if the coating amount is too small, the thickness of the underlying resin reversely infiltrating the nanofiber membrane is small, resulting in poor durability of the nano coating.
优选地,浸渍的时间为3~5min,温度为20~30℃,利于纳米颗粒和疏水树脂充分渗入纳米纤维膜内部,又不破环纳米纤维膜原有机械性能。所述挥发为在室温下自然挥发;所述重复浸渍、挥发过程的次数为3~8 次,优选3~5次,使得纳米颗粒和疏水树脂充分渗入纳米纤维膜内部。Preferably, the immersion time is 3 to 5 minutes, and the temperature is 20 to 30°C, which is beneficial for the nanoparticles and the hydrophobic resin to fully penetrate into the nanofiber membrane without damaging the original mechanical properties of the nanofiber membrane. The volatilization is natural volatilization at room temperature; the number of repeated impregnation and volatilization processes is 3-8 times, preferably 3-5 times, so that the nanoparticles and the hydrophobic resin can fully penetrate the nanofiber membrane.
(3)将经过浸渍的纳米纤维膜叠置在基板涂覆有树脂浆料Ⅱ的一侧,加热固化,得到机械耐久的超疏水纳米涂层。(3) Laying the impregnated nanofiber membrane on the side of the substrate coated with the resin slurry II, and heating and curing to obtain a mechanically durable super-hydrophobic nano coating.
优选地,所述加热固化程序为第一阶段70~85℃,1~2h;第二阶段90~100℃,1~2h。温度过低、时间过短,会导致固化不完全;温度过高、时间过长,会导致涂层开裂。Preferably, the heating and curing procedure is 70-85° C., 1 to 2 hours in the first stage; 90-100° C., 1 to 2 hours in the second stage. Too low temperature and too short time will lead to incomplete curing; too high temperature and too long time will cause the coating to crack.
实施例一Example one
本实施例提供一种机械耐久的超疏水纳米涂层,涂层厚度约为0.4mm;所述纳米涂层以聚丙烯腈纤维膜为骨架增强相,纤维平均直径为200nm,纤维膜平均厚度为12μm;以树脂浆料为基体相;所述树脂浆料包括树脂浆料Ⅰ和树脂浆料Ⅱ;所述树脂浆料Ⅰ为疏水改性E-51环氧树脂、三氧化二铝纳米颗粒和聚醚胺D-230的混合物;所述树脂浆料Ⅱ为疏水改性E-51环氧树脂和聚醚胺D-230的混合物。This embodiment provides a mechanically durable super-hydrophobic nano-coating with a coating thickness of about 0.4mm; the nano-coating uses polyacrylonitrile fiber membrane as the framework reinforcement phase, the average fiber diameter is 200 nm, and the average fiber membrane thickness is 12μm; resin slurry as the matrix phase; the resin slurry includes resin slurry I and resin slurry II; the resin slurry I is hydrophobically modified E-51 epoxy resin, aluminum oxide nanoparticles and A mixture of polyetheramine D-230; the resin slurry II is a mixture of hydrophobically modified E-51 epoxy resin and polyetheramine D-230.
本实施例还提供一种机械耐久的超疏水纳米涂层制备方法,具体步骤为:This embodiment also provides a method for preparing a mechanically durable super-hydrophobic nano-coating, the specific steps are:
(1)将10g疏水改性E-51环氧树脂、5g三氧化二铝纳米颗粒和3g聚醚胺D-230的混合物加入到75g乙酸乙酯稀释剂中,利用超声乳化和高速剪切使三氧化二铝纳米颗粒、聚醚胺D-230与疏水改性E-51环氧树脂混合均匀,得到树脂浆料Ⅰ;(1) Add a mixture of 10g hydrophobically modified E-51 epoxy resin, 5g aluminum oxide nanoparticles and 3g polyetheramine D-230 to 75g ethyl acetate diluent, and use ultrasonic emulsification and high-speed shear to make Aluminum oxide nanoparticles, polyetheramine D-230 and hydrophobically modified E-51 epoxy resin are mixed uniformly to obtain resin slurry I;
将5g疏水改性E-51环氧树脂和1.5g聚醚胺D-230加入到5g乙酸乙酯稀释剂中,搅拌混合均匀,得到树脂浆料Ⅱ;Add 5g of hydrophobically modified E-51 epoxy resin and 1.5g of polyetheramine D-230 to 5g of ethyl acetate diluent, stir and mix uniformly to obtain resin slurry II;
(2)将树脂浆料Ⅱ涂覆到基板上,涂覆面密度为0.005g/cm 2,并在80℃条件下固化20min; (2) Coating resin slurry II on the substrate with a coating surface density of 0.005g/cm 2 and curing it at 80°C for 20 minutes;
同时,将聚丙烯腈纤维膜在树脂浆料Ⅰ中浸渍,然后挥发除去聚丙烯腈纤维膜内树脂浆料Ⅰ中的乙酸乙酯,重复上述浸渍、挥发过程数次3次;At the same time, immerse the polyacrylonitrile fiber membrane in the resin slurry I, and then volatilize the ethyl acetate in the resin slurry I in the polyacrylonitrile fiber membrane, repeat the above-mentioned dipping and volatilization process several times 3 times;
(3)将经过浸渍的聚丙烯腈纤维膜叠置在基板涂覆有树脂浆料Ⅱ的一侧,加热固化:80℃下1h、100℃下1h,得到机械耐久的超疏水纳米涂层。(3) Stack the impregnated polyacrylonitrile fiber membrane on the side of the substrate coated with the resin slurry II, and heat and cure: 80°C for 1 hour, 100°C for 1 hour to obtain a mechanically durable superhydrophobic nano coating.
超疏水纳米涂层表面为均匀纳米颗粒,如图1a所示,其水接触角为156.8°;用600目砂纸打磨60次后,接触角降至147.4°,表面暴露出纳 米纤维骨架、纳米颗粒和树脂,构筑新型的微纳结构,如图2a所示;用360目砂纸打磨90次后,接触角降为146.6°;经50次砂砾冲击实验后,超疏水复合材料的接触角降至142.2°;图1b和图2b的疏水照片说明本实施例提供的超疏水纳米涂层具有很强的疏水性。上述结果表明,采用聚丙烯腈纳米纤维膜为骨架的超疏水纳米涂层可以在摩擦、动态冲击的条件下保持超疏水性表明该型超疏水纳米复合材料具有较好的机械耐久性能。The surface of the super-hydrophobic nano-coating is uniform nano-particles, as shown in Figure 1a, the water contact angle is 156.8°; after 60 times of sanding with 600 grit sandpaper, the contact angle drops to 147.4°, and the surface of the nanofiber skeleton and nanoparticles are exposed And resin to build a new micro-nano structure, as shown in Figure 2a; after 90 times of sanding with 360 grit sandpaper, the contact angle dropped to 146.6°; after 50 grit impact tests, the contact angle of the superhydrophobic composite material dropped to 142.2 °; The hydrophobic photos of Figures 1b and 2b show that the superhydrophobic nano coating provided by this embodiment has strong hydrophobicity. The above results show that the super-hydrophobic nano-coating using polyacrylonitrile nanofiber membrane as the skeleton can maintain super-hydrophobicity under the conditions of friction and dynamic impact, indicating that this type of super-hydrophobic nanocomposite has good mechanical durability.
实施例二Example two
本实施例提供一种机械耐久的超疏水纳米涂层,涂层厚度约为0.4mm;所述纳米涂层以聚偏氟乙烯纤维膜为骨架,纤维平均直径为400nm,纤维膜平均厚度为25μm;以树脂浆料为基体相;所述树脂浆料包括树脂浆料Ⅰ和树脂浆料Ⅱ;所述树脂浆料Ⅰ为疏水改性E-51环氧树脂、二氧化钛纳米颗粒和二乙烯三胺的混合物;所述树脂浆料Ⅱ为疏水改性E-51环氧树脂和二乙烯三胺的混合物。This embodiment provides a mechanically durable super-hydrophobic nano-coating with a thickness of about 0.4mm; the nano-coating uses a polyvinylidene fluoride fiber membrane as a skeleton, with an average fiber diameter of 400 nm and an average thickness of 25 μm. The resin slurry is the matrix phase; the resin slurry includes resin slurry I and resin slurry II; the resin slurry I is hydrophobically modified E-51 epoxy resin, titanium dioxide nanoparticles and diethylene triamine The resin slurry II is a mixture of hydrophobically modified E-51 epoxy resin and diethylene triamine.
本实施例还提供一种机械耐久的超疏水纳米涂层制备方法,具体步骤为:This embodiment also provides a method for preparing a mechanically durable super-hydrophobic nano-coating, the specific steps are:
(1)将10g疏水改性E-51环氧树脂、4g二氧化钛纳米颗粒和3g二乙烯三胺的混合物加入到75g环己烷稀释剂中,利用超声乳化和高速剪切使二氧化钛纳米颗粒、二乙烯三胺与疏水改性E-51环氧树脂混合均匀,得到树脂浆料Ⅰ;(1) Add a mixture of 10g hydrophobically modified E-51 epoxy resin, 4g titanium dioxide nanoparticles and 3g diethylenetriamine to 75g cyclohexane diluent, and use ultrasonic emulsification and high-speed shear to make titanium dioxide nanoparticles, two Ethylene triamine and hydrophobically modified E-51 epoxy resin are mixed uniformly to obtain resin slurry I;
将5g疏水改性E-51环氧树脂和1.5g二乙烯三胺加入到5g环己烷稀释剂中,搅拌混合均匀,得到树脂浆料Ⅱ;Add 5g of hydrophobically modified E-51 epoxy resin and 1.5g of diethylenetriamine to 5g of cyclohexane diluent, stir and mix uniformly to obtain resin slurry II;
(2)将树脂浆料Ⅱ涂覆到基板上,涂覆面密度为0.01g/cm 2,并在90℃条件下固化15min; (2) Coating resin slurry II on the substrate with a coating surface density of 0.01g/cm 2 and curing at 90°C for 15 minutes;
同时,将聚偏氟乙烯纤维膜在树脂浆料Ⅰ中浸渍,然后挥发除去聚偏氟乙烯纤维膜内树脂浆料Ⅰ中的环己烷,重复上述浸渍、挥发过程数次5次;At the same time, immerse the polyvinylidene fluoride fiber membrane in the resin slurry I, and then volatilize to remove the cyclohexane in the resin slurry I in the polyvinylidene fluoride fiber membrane, and repeat the above-mentioned dipping and volatilization process several times 5 times;
(3)将经过浸渍的聚偏氟乙烯纤维膜叠置在基板涂覆有树脂浆料Ⅱ的一侧,加热固化:75℃下1.5h、100℃下1h,得到机械耐久的超疏水纳米涂层。(3) Lay the impregnated polyvinylidene fluoride fiber membrane on the side of the substrate coated with the resin slurry II, and heat and cure: 1.5h at 75°C and 1h at 100°C to obtain a mechanically durable superhydrophobic nano-coating Floor.
超疏水纳米涂层表面为均匀纳米颗粒,其平均水接触角为155.2°;用 600目砂纸打磨60次后,接触角降至150.3°,表面暴露出纳米纤维骨架、纳米颗粒和树脂;用360目砂纸打磨100次后,表面水接触角为148.6°;用3M胶带粘附10次后,表面水接触角为147.6°;经50次砂砾冲击实验后,超疏水复合材料的接触角为148.2°;上述结果表明,采用聚偏氟乙烯纳米纤维膜为骨架的超疏水纳米涂层可以在摩擦、动态冲击的条件下保持超疏水性,表明该型超疏水纳米复合材料具有较好的耐久性能。The surface of the super-hydrophobic nano-coating is uniform nanoparticles with an average water contact angle of 155.2°; after 60 times of sanding with 600 grit sandpaper, the contact angle drops to 150.3°, and the surface of the nanofiber skeleton, nanoparticles and resin are exposed; use 360 After 100 times of sandpaper grinding, the surface water contact angle was 148.6°; after 10 times of adhesion with 3M tape, the surface water contact angle was 147.6°; after 50 grit impact tests, the contact angle of the superhydrophobic composite material was 148.2° The above results show that the super-hydrophobic nano-coating using polyvinylidene fluoride nanofiber membrane as the framework can maintain super-hydrophobicity under friction and dynamic impact conditions, indicating that this type of super-hydrophobic nanocomposite has good durability.
实施例三Example three
本实施例提供一种机械耐久的超疏水纳米涂层,涂层厚度约为0.4mm;所述纳米涂层以碳化硅纤维膜为骨架,纤维平均直径为500nm,纤维膜平均厚度为20μm,纤维形貌如图3所示;以树脂浆料为基体相;所述树脂浆料包括树脂浆料Ⅰ和树脂浆料Ⅱ;所述树脂浆料Ⅰ为疏水改性E-42环氧树脂、二氧化硅纳米颗粒和聚醚胺D-400的混合物;所述树脂浆料Ⅱ为疏水改性E-42环氧树脂和聚醚胺D-400的混合物。This embodiment provides a mechanically durable super-hydrophobic nano-coating with a thickness of about 0.4mm; the nano-coating uses a silicon carbide fiber membrane as a skeleton, the average fiber diameter is 500nm, the average fiber membrane thickness is 20μm, and the fiber The morphology is shown in Figure 3; the resin slurry is used as the matrix phase; the resin slurry includes resin slurry I and resin slurry II; the resin slurry I is hydrophobically modified E-42 epoxy resin, two A mixture of silicon oxide nanoparticles and polyetheramine D-400; the resin slurry II is a mixture of hydrophobically modified E-42 epoxy resin and polyetheramine D-400.
本实施例还提供一种机械耐久的超疏水纳米涂层制备方法,具体步骤为:This embodiment also provides a method for preparing a mechanically durable super-hydrophobic nano-coating, the specific steps are:
(1)将10g疏水改性E-42环氧树脂、3.5g二氧化硅纳米颗粒和3g聚醚胺D-400的混合物加入到75g丙酮稀释剂中,利用超声乳化和高速剪切使二氧化硅纳米颗粒、聚醚胺D-400与疏水改性E-42环氧树脂混合均匀,得到树脂浆料Ⅰ;(1) Add a mixture of 10g hydrophobically modified E-42 epoxy resin, 3.5g silica nanoparticles and 3g polyetheramine D-400 to 75g acetone diluent, and use ultrasonic emulsification and high-speed shear to make the dioxide Silicon nanoparticles, polyetheramine D-400 and hydrophobically modified E-42 epoxy resin are mixed uniformly to obtain resin slurry I;
将5g疏水改性E-42环氧树脂和2g聚醚胺D-400加入到5g丙酮稀释剂中,搅拌混合均匀,得到树脂浆料Ⅱ;Add 5g of hydrophobically modified E-42 epoxy resin and 2g of polyetheramine D-400 to 5g of acetone diluent, stir and mix uniformly to obtain resin slurry II;
(2)将树脂浆料Ⅱ涂覆到基板上,涂覆面密度为0.008g/cm 2,并在90℃条件下固化20min; (2) Coating the resin slurry II on the substrate with a coating surface density of 0.008g/cm 2 and curing it at 90°C for 20 minutes;
同时,将碳化硅纤维膜在树脂浆料Ⅰ中浸渍,然后挥发除去碳化硅纤维膜内树脂浆料Ⅰ中的丙酮,重复上述浸渍、挥发过程数次3次;At the same time, immerse the silicon carbide fiber membrane in the resin slurry I, and then volatilize to remove the acetone in the resin slurry I in the silicon carbide fiber membrane, and repeat the above-mentioned dipping and volatilization process several times 3 times;
(3)将经过浸渍的碳化硅纤维膜叠置在基板涂覆有树脂浆料Ⅱ的一侧,加热固化:85℃下1h、95℃下1h,得到机械耐久的超疏水纳米涂层。(3) Laying the impregnated silicon carbide fiber membrane on the side of the substrate coated with the resin slurry II, heating and curing: 85°C for 1 hour and 95°C for 1 hour to obtain a mechanically durable super-hydrophobic nano coating.
超疏水纳米涂层表面为均匀纳米颗粒,其平均水接触角为158.2°;用600目砂纸打磨60次后,接触角为151.5°,表面暴露出纳米纤维骨架、二氧化硅纳米颗粒和环氧树脂,表面放大结构如图4a所示;用360目砂 纸打磨100次后,表面水接触角为147.3°;用3M胶带粘附10次后,表面水接触角为148.6°;经50次砂砾冲击实验后,超疏水复合材料的接触角为150.2°;图4b为本实施例所得超疏水涂层用600目砂纸打磨60次后疏水图片,表明本实施例所得超疏水纳米涂层具有很强的疏水性。上述结果表明,采用碳化硅纳米纤维膜为骨架的超疏水纳米涂层可以在摩擦、粘附、动态冲击的条件下保持超疏水性,表明该型超疏水纳米复合材料具有较好的耐久性能。The surface of the super-hydrophobic nano-coating is uniform nanoparticles with an average water contact angle of 158.2°; after 60 times of sanding with 600 grit sandpaper, the contact angle is 151.5°, and the surface of the nanofiber skeleton, silica nanoparticles and epoxy are exposed The enlarged surface structure of the resin is shown in Figure 4a; after 100 times of sanding with 360 grit sandpaper, the surface water contact angle is 147.3°; after 10 times with 3M tape, the surface water contact angle is 148.6°; after 50 grit impacts After the experiment, the contact angle of the superhydrophobic composite material was 150.2°; Figure 4b is a hydrophobic picture of the superhydrophobic coating obtained in this example after being polished 60 times with 600 mesh sandpaper, indicating that the superhydrophobic nano coating obtained in this example has a strong Hydrophobicity. The above results indicate that the super-hydrophobic nano-coating using silicon carbide nanofiber membrane as the skeleton can maintain super-hydrophobicity under the conditions of friction, adhesion and dynamic impact, indicating that this type of super-hydrophobic nanocomposite has good durability.
对比例一Comparative example one
本对比例制备工艺与实施例一相同,其区别仅在于:超疏水涂层中没有添加纳米纤维骨架,直接将树脂浆料Ⅰ喷涂在半固化的树脂浆料Ⅱ上,所得涂层为普通超疏水涂层。The preparation process of this comparative example is the same as that of Example 1, except that the nanofiber skeleton is not added to the super-hydrophobic coating, and the resin slurry I is directly sprayed on the semi-cured resin slurry II. The resulting coating is ordinary super Hydrophobic coating.
所得普通超疏水涂层表面形貌与图1a相似,表面为均匀分布的纳米颗粒。但经过胶带剥离5次后,表面超疏水涂层脱落,水接触角降至110.8°。剥离后的超疏水涂层形貌如图5a所示,只含有少量的纳米颗粒,未构筑出微纳结构,导致超疏水性能丧失,说明纳米纤维毡对树脂浆料Ⅰ和树脂浆料Ⅱ的连接起到直观重要作用,不仅能够增强树脂浆料Ⅰ的作用,还能够起到过度连接作用,二者共同作者增强超疏水涂层的机械耐久性。此外,从图5b可以看出,该对比例所得普通超疏水涂层经剥离后的的疏水性能较差。The surface morphology of the obtained ordinary superhydrophobic coating is similar to that of Fig. 1a, and the surface is uniformly distributed nanoparticles. But after the tape was peeled off for 5 times, the superhydrophobic coating on the surface fell off and the water contact angle dropped to 110.8°. The morphology of the super-hydrophobic coating after stripping is shown in Figure 5a. It contains only a small amount of nano-particles, and no micro-nano structure is constructed, resulting in the loss of super-hydrophobic performance. This indicates that the nanofiber felt has an effect on resin slurry I and resin slurry II The connection plays an important role in intuitiveness, not only can enhance the role of the resin paste I, but also can play an over-connection role. The two co-authors enhance the mechanical durability of the superhydrophobic coating. In addition, it can be seen from Fig. 5b that the ordinary superhydrophobic coating obtained in this comparative example has poor hydrophobic performance after being stripped.
对比例二Comparative example two
本对比例制备工艺与实施例三相同,其区别仅在于:步骤(2)中,树脂浆料Ⅱ涂覆面密度为0.016g/cm 2The preparation process of this comparative example is the same as that of the third embodiment, with the only difference being: in step (2), the coating surface density of the resin slurry II is 0.016 g/cm 2 .
所得疏水涂层内部光学照片如图6a所示,由于底层树脂面密度太大,导致纤维涂层完全被底层树脂浸透,其表面结构形貌如图6b所示,失去表面微纳结构,涂层的水接触角只有108°,说明树脂浆料Ⅱ涂覆面密度对涂层超疏水性能影响较大,必须控制在合理范围内。The internal optical photo of the obtained hydrophobic coating is shown in Figure 6a. Because the surface density of the underlying resin is too large, the fiber coating is completely saturated by the underlying resin. The surface structure and morphology are shown in Figure 6b. The surface micro-nano structure is lost. The water contact angle is only 108°, indicating that the coating surface density of resin slurry II has a greater impact on the superhydrophobic properties of the coating and must be controlled within a reasonable range.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only the preferred embodiments of the present invention, and do not limit the scope of the present invention. Under the inventive concept of the present invention, equivalent structural transformations made by using the contents of the description and drawings of the present invention, or direct/indirect use Other related technical fields are included in the scope of patent protection of the present invention.

Claims (12)

  1. 一种机械耐久的超疏水纳米涂层,其特征在于,所述纳米涂层以纳米纤维膜为骨架增强相,以树脂浆料为基体相;A mechanically durable super-hydrophobic nano-coating, characterized in that the nano-coating uses a nanofiber membrane as a skeleton reinforcement phase and a resin slurry as a matrix phase;
    所述树脂浆料包括树脂浆料Ⅰ和树脂浆料Ⅱ;所述树脂浆料Ⅰ为疏水改性环氧树脂、纳米颗粒、固化剂和稀释剂的混合物;所述树脂浆料Ⅱ为疏水改性环氧树脂、固化剂和稀释剂的混合物;The resin slurry includes resin slurry I and resin slurry II; the resin slurry I is a mixture of hydrophobically modified epoxy resin, nanoparticles, curing agent and diluent; the resin slurry II is a hydrophobic modified Mixture of epoxy resin, curing agent and diluent;
    所述纳米纤维膜为聚偏氟乙烯纤维膜、聚丙烯腈纤维膜、聚苯乙烯纤维膜、硅氧碳纤维膜、碳化硅纤维膜、氧化铝纤维膜和氧化锆纤维膜中的一种。The nanofiber membrane is one of polyvinylidene fluoride fiber membrane, polyacrylonitrile fiber membrane, polystyrene fiber membrane, silicon oxycarbon fiber membrane, silicon carbide fiber membrane, alumina fiber membrane and zirconia fiber membrane.
  2. 如权利要求1所述的一种机械耐久的超疏水纳米涂层,其特征在于,所述纳米纤维膜的平均厚度为10~30μm,纤维的平均直径为200~600nm。The mechanically durable superhydrophobic nano coating according to claim 1, wherein the average thickness of the nanofiber membrane is 10-30 μm, and the average fiber diameter is 200-600 nm.
  3. 如权利要求2所述的一种机械耐久的超疏水纳米涂层,其特征在于,所述纳米纤维膜的平均厚度为10~20μm,纤维的平均直径为200~500nm。The mechanically durable superhydrophobic nano-coating according to claim 2, wherein the average thickness of the nanofiber membrane is 10-20 μm, and the average fiber diameter is 200-500 nm.
  4. 权利要求1~3任意一项所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,包括以下步骤:The method for preparing a mechanically durable superhydrophobic nano-coating according to any one of claims 1 to 3, characterized in that it comprises the following steps:
    (1)将疏水改性环氧树脂、纳米颗粒和固化剂的混合物加入到稀释剂中,利用超声乳化和高速剪切使纳米颗粒、固化剂与疏水改性环氧树脂混合均匀,得到树脂浆料Ⅰ;(1) Add the mixture of hydrophobically modified epoxy resin, nanoparticles and curing agent to the diluent, and use ultrasonic emulsification and high-speed shear to make the nanoparticles, curing agent and hydrophobically modified epoxy resin uniformly mixed to obtain resin slurry料Ⅰ;
    将疏水改性环氧树脂和固化剂加入到稀释剂中,搅拌混合均匀,得到树脂浆料Ⅱ;Add the hydrophobically modified epoxy resin and curing agent to the diluent, stir and mix uniformly to obtain resin slurry II;
    (2)将树脂浆料Ⅱ涂覆到基板上,并在80℃条件下固化10~40min;(2) Coating the resin slurry II on the substrate and curing it at 80°C for 10-40 minutes;
    同时,将纳米纤维膜在树脂浆料Ⅰ中浸渍,然后挥发除去纳米纤维膜内树脂浆料Ⅰ中的稀释剂,重复上述浸渍、挥发过程数次;At the same time, immerse the nanofiber membrane in the resin slurry I, and then volatilize to remove the diluent in the resin slurry I in the nanofiber membrane, and repeat the above dipping and volatilization process several times;
    (3)将经过浸渍的纳米纤维膜叠置在基板涂覆有树脂浆料Ⅱ的一侧,加热固化,得到机械耐久的超疏水纳米涂层。(3) Laying the impregnated nanofiber membrane on the side of the substrate coated with the resin slurry II, and heating and curing to obtain a mechanically durable super-hydrophobic nano coating.
  5. 如权利要求4所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述步骤(1)中,所述疏水改性环氧树脂为疏水改性E-51环氧树脂、E-44环氧树脂和E-42环氧树脂中的一种;所述纳米颗粒为二氧化硅纳米颗粒、二氧化钛纳米颗粒和三氧化二铝纳米颗粒中的一种;所述固 化剂为二乙烯三胺、三乙烯四胺、二氨基二苯甲烷、聚醚胺D-230和聚醚胺D-400中的至少一种;所述稀释剂为乙酸乙酯、乙醇、N,N-二甲基甲酰胺、二甲基亚砜、环己烷和丙酮中的至少一种。The method for preparing a mechanically durable superhydrophobic nano-coating according to claim 4, wherein, in the step (1), the hydrophobically modified epoxy resin is hydrophobically modified E-51 epoxy resin , E-44 epoxy resin and E-42 epoxy resin; the nanoparticles are one of silica nanoparticles, titanium dioxide nanoparticles and aluminum oxide nanoparticles; the curing agent is At least one of diethylenetriamine, triethylenetetramine, diaminodiphenylmethane, polyetheramine D-230 and polyetheramine D-400; the diluent is ethyl acetate, ethanol, N,N- At least one of dimethylformamide, dimethyl sulfoxide, cyclohexane, and acetone.
  6. 如权利要求5所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述步骤(1)中,所述树脂浆料Ⅰ中,所述疏水改性环氧树脂与纳米颗粒的质量比为(1.5~3):1;所述稀释剂与疏水改性环氧树脂、纳米颗粒和固化剂总质量的质量比为(3~5):1。The method for preparing a mechanically durable superhydrophobic nano-coating according to claim 5, wherein, in the step (1), in the resin slurry I, the hydrophobically modified epoxy resin and the nano-coating The mass ratio of the particles is (1.5-3):1; the mass ratio of the diluent to the total mass of the hydrophobically modified epoxy resin, the nanoparticles, and the curing agent is (3-5):1.
  7. 如权利要求4所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述步骤(1)中,所述树脂浆料Ⅱ中,所述稀释剂与疏水改性环氧树脂和固化剂总质量的质量比为(0.5~1.5):1。The method for preparing a mechanically durable superhydrophobic nano-coating according to claim 4, wherein, in the step (1), in the resin slurry II, the diluent and the hydrophobically modified epoxy The mass ratio of the total mass of resin and curing agent is (0.5~1.5):1.
  8. 如权利要求4~7任意一项所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述纳米颗粒的平均粒径为20~50nm。The method for preparing a mechanically durable super-hydrophobic nano-coating according to any one of claims 4-7, wherein the average particle diameter of the nano-particles is 20-50 nm.
  9. 如权利要求7所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述步骤(2)中,所述将树脂浆料Ⅱ涂覆到基板上的涂覆量为0.003~0.014g/cm 2The method for preparing a mechanically durable super-hydrophobic nano-coating according to claim 7, wherein in the step (2), the coating amount of the resin slurry II on the substrate is 0.003 ~0.014g/cm 2 .
  10. 根据权利要求9所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述步骤(2)中,所述将树脂浆料Ⅱ涂覆到基板上的涂覆量为0.005~0.012g/cm 2The method for preparing a mechanically durable super-hydrophobic nano-coating according to claim 9, characterized in that, in the step (2), the coating amount of the resin slurry II on the substrate is 0.005 ~0.012g/cm 2 .
  11. 如权利要求4所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述步骤(2)中,所述浸渍的时间为3~5min,温度为20~30℃;所述挥发为在室温下自然挥发;所述重复浸渍、挥发过程的次数为3~8次。The method for preparing a mechanically durable superhydrophobic nano-coating according to claim 4, characterized in that, in the step (2), the immersion time is 3 to 5 minutes, and the temperature is 20 to 30°C; The volatilization is natural volatilization at room temperature; the number of repeated impregnation and volatilization processes is 3-8 times.
  12. 如权利要求4所述的一种机械耐久的超疏水纳米涂层制备方法,其特征在于,所述步骤(3)中,所述加热固化程序为:The method for preparing a mechanically durable super-hydrophobic nano-coating according to claim 4, wherein, in the step (3), the heating and curing procedure is:
    第一阶段70~85℃,1~2h;The first stage is 70~85℃, 1~2h;
    第二阶段90~100℃,1~2h。The second stage is 90~100℃, 1~2h.
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CN109825165A (en) * 2019-01-30 2019-05-31 中国人民解放军国防科技大学 Wear-resistant super-hydrophobic coating and preparation method thereof
CN110172292A (en) * 2019-06-28 2019-08-27 中国人民解放军国防科技大学 Mechanically durable super-hydrophobic nano coating and preparation method thereof

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