WO2020256003A1 - Method for manufacturing absorbent article - Google Patents

Method for manufacturing absorbent article Download PDF

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Publication number
WO2020256003A1
WO2020256003A1 PCT/JP2020/023724 JP2020023724W WO2020256003A1 WO 2020256003 A1 WO2020256003 A1 WO 2020256003A1 JP 2020023724 W JP2020023724 W JP 2020023724W WO 2020256003 A1 WO2020256003 A1 WO 2020256003A1
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WO
WIPO (PCT)
Prior art keywords
main body
continuous
cutting
absorber
continuum
Prior art date
Application number
PCT/JP2020/023724
Other languages
French (fr)
Japanese (ja)
Inventor
巧 横山
工藤 悦子
Original Assignee
ユニ・チャーム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ユニ・チャーム株式会社 filed Critical ユニ・チャーム株式会社
Priority to CN202080044491.3A priority Critical patent/CN114040735A/en
Publication of WO2020256003A1 publication Critical patent/WO2020256003A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15747Folding; Pleating; Coiling; Stacking; Packaging
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators

Definitions

  • the present invention relates to a method for producing an absorbent article in which an absorbent main body forms a continuous main body continuous body in the front-rear direction, and an individual absorbent main body is obtained by cutting the main body continuous body.
  • Patent Document 1 discloses a method for producing an absorbent article in which an absorbent body is formed as a continuous body continuous in the front-rear direction, and an individual absorbent body is obtained by cutting the body continuous body.
  • the method for manufacturing an absorbent article of Patent Document 2 includes a web transport step in which a backsheet conveys a continuous backsheet web in the front-rear direction, and an absorber for one product is arranged on the backsheet continuous web.
  • the absorption-absorbing main body forms a main body continuum continuous in the front-rear direction.
  • one absorber is arranged one by one on the backsheet continuous web. Therefore, it is necessary to adjust the orientation of the individual absorbers and the distance between the absorbers.
  • the aligning of the absorbers must be performed individually, and it is required to easily align the absorbers.
  • the speed of the manufacturing process of absorbent articles has been increasing. In the high-speed manufacturing process, the absorber must be aligned on the backsheet continuous web that is conveyed at high speed, and it is more required to easily align the absorber.
  • the absorber is formed into a continuous absorber continuous in the front-rear direction, and after the continuous absorber and the continuous web are merged.
  • the load on the cutting blade and the load on the surrounding members due to the force applied at the time of cutting may increase.
  • an absorbent article in which an absorbent body forms a continuous body continuous in the front-rear direction and an individual absorbent body is obtained by cutting the body continuous body, the alignment of the absorbent body is simplified.
  • the purpose is to achieve both the suppression of the load at the time of disconnection.
  • the method for producing an absorbent article includes a plurality of main bodies including an absorbent core and an absorber having a front-rear direction and a width direction orthogonal to the front-rear direction, and a sheet material overlapping the absorber.
  • a semi-finished product forming step in which a plurality of said absorbers form a semi-finished product absorber continuous in the front-rear direction, which is a method of manufacturing an absorbent article including an absorbent body composed of constituent members.
  • the semi-finished product absorber is superposed on the sheet continuum in which the sheet material is continuous in the front-rear direction at intervals in the front-rear direction, and the absorbent body is continuous in the front-rear direction.
  • the method for producing an absorbent article includes a plurality of main bodies including an absorbent core and an absorber having a front-rear direction and a width direction orthogonal to the front-rear direction, and a sheet material overlapping the absorber.
  • a semi-finished product forming step in which a plurality of said absorbers form a semi-finished product absorber continuous in the front-rear direction, which is a method of manufacturing an absorbent article including an absorbent body composed of constituent members.
  • the semi-finished product absorber is superposed on the sheet continuum in which the sheet material is continuous in the front-rear direction at intervals in the front-rear direction, and the absorbent body is continuous in the front-rear direction.
  • the first main body cutting step for cutting the sheet continuum and the laminated region where the semi-finished product absorber and the sheet continuum overlap. It has a second main body cutting step for cutting the sheet continuum and the semi-finished product absorber at the second cutting position inside.
  • the semi-finished absorber in which a plurality of absorbers are continuous is arranged on the sheet continuum, a plurality of absorbers can be aligned with respect to the sheet continuum at the same time. Therefore, the alignment of the absorber can be simplified.
  • the semi-finished absorbers are arranged at intervals in the front-rear direction, and in the first main body cutting step of the main body cutting step, the main bodies are within the separated region where the semi-finished absorbers are separated in the front-rear direction. Cut the continuum.
  • the load at the time of cutting can be reduced as compared with the form in which the sheet continuous body and the semi-finished product absorber are always cut.
  • At least a part of the first cutting position and at least a part of the second cutting position may overlap the non-joining region where the main body constituent members are not joined to each other. Since at least a part of the cutting position overlaps the non-bonded region, it is possible to prevent the rigidity of the cutting portion from becoming too high and suppress the load at the time of cutting.
  • At least a part of the first cutting position and at least a part of the second cutting position may overlap with a joining region provided with a joining portion where the main body constituent members are joined to each other.
  • the entire first cutting position and the second cutting position do not overlap the non-joining region, it is possible to prevent the rigidity of the cutting portion from becoming too low, and a certain tension is applied to the cutting target. It can be cut in a state, can be cut appropriately at the intended cutting position, and can suppress problems such as cutting deviation and propagation of the cutting site to an unintended part.
  • the joining region may be arranged on both sides in the width direction with respect to the non-joining region where the main body constituent members are not joined to each other.
  • the non-junction region is sandwiched between the junction regions. Therefore, when the main body continuum is cut, it is possible to prevent the main body continuous body from being rolled up from the end portion in the orthogonal direction, and to stably cut the main body continuous body.
  • At least a part of the first cutting position and at least a part of the second cutting position may be provided in a region not overlapping the absorption core.
  • the region where the absorption core is not arranged is thinner than the region where the absorption material is not arranged and the absorption core is arranged. Therefore, the cutting position is easy to stabilize, and it is possible to appropriately cut at the intended cutting position.
  • the semi-finished product forming step comprises a core continuum in which the front edge edges of the absorption cores are adjacent to each other or the trailing edge edges of the absorption cores are adjacent to each other and the absorption cores for two products are continuous.
  • the core forming step to be formed and the core wrap in which the core wrap wrapping the absorption core is continuous in the anteroposterior direction are superposed with the core continuum at intervals in the anteroposterior direction, and the absorber continuously absorbs the core.
  • the continuous absorber is cut along the width direction at the boundary between the absorption cores in the core continuum and the absorber forming step of forming the body, and the absorbers for two products are continuous in the front-rear direction.
  • the second main body cutting step includes an absorption cutting step for forming the semi-finished product absorber, and the second main body cutting step cuts the sheet continuum and the semi-finished product absorber at a boundary between the absorbers in the semi-finished product absorber. You can do it.
  • the main body continuous is within the region where the core continuous body is spaced in the front-rear direction. Can cut the body. Therefore, in the second main body cutting step, the main body continuous body can be cut in a region that does not overlap with the absorption core, and the load at the time of cutting can be further suppressed.
  • each semi-finished product absorber in the main body forming step, may be arranged with the first cutting position in the separated region interposed therebetween.
  • the distance between the core continuums is provided in the semi-finished product forming step, and the distance between the absorption cores on the main body continuum is provided by spacing the semi-finished absorbers in the main body forming step. Can be done. Therefore, by cutting the main body continuum, it is possible to obtain an absorbent main body having absorption cores at predetermined intervals in the front-rear direction. Further, since the space between the absorption cores on the main body continuum can be provided, the main body continuum can be cut in a region that does not overlap the absorption cores. Therefore, the cutting position is easy to stabilize, and it is possible to appropriately cut at the intended cutting position.
  • the absorbent article according to the embodiment is a pants-type disposable diaper.
  • the absorbent article according to the present invention may be a tape-type disposable diaper or a shorts-type sanitary napkin.
  • FIG. 1 is a schematic front view of the absorbent article 1 according to the present embodiment.
  • FIG. 2 is a schematic plan view of the disposable diaper 10 according to the present embodiment. The schematic plan view shown in FIG. 2 shows an stretched state in which the absorbent article 1 is stretched to a state in which wrinkles are not formed in a state where the side joint portion 60 described later is unfolded.
  • the disposable diaper of the present embodiment is configured to be continuously manufactured by a manufacturing method described later.
  • the absorbent article 1 has a front-rear direction L and a width direction W that are orthogonal to each other.
  • the anteroposterior direction L is defined by the direction extending to the anterior side and the posterior side of the body.
  • the anteroposterior direction L is a direction extending anterior-posteriorly in the deployed absorbent article 1.
  • the absorbent article 1 has both the front-rear direction L and the width direction W orthogonal thickness directions.
  • the absorbent article 1 has a front waist circumference area S1, a rear waist circumference area S2, and an inseam area S3.
  • the front waist circumference area S1 is a region facing the front waist circumference (abdomen) of the wearer.
  • the rear waist circumference area S2 is an area facing the rear waist circumference (back) of the wearer.
  • the inseam area S3 is an area located in the inseam of the wearer and arranged between the front waist area S1 and the rear waist area S2.
  • a side joint portion 60 may be provided in which the end portion of the front waist circumference region S1 in the width direction W and the end portion of the rear waist circumference region S2 in the width direction W are joined.
  • the side joint portion 60 is defined by a portion in which the outer portion of the front waist circumference region S1 and the outer portion of the rear waist circumference region S2 are locked to each other.
  • the absorbent article 1 has a pair of waist opening 62 through which the wearer's body is passed and a pair of legs into which the wearer's legs are inserted.
  • the leg circumference opening 66 is formed.
  • the waist circumference opening 62 may be defined by the front end edge S1F of the front waist circumference region S1 and the rear end edge S2R of the rear waist circumference region S2.
  • FIG. 2 shows a state in which the joint at the side joint portion 60 is released and the absorbent article 1 is unfolded.
  • the side joint portion 60 may extend along the front-rear direction L in each of the front exterior body 51 and the rear exterior body 52, which will be described later.
  • the boundary between the front waist area S1 and the inseam area S3 may be defined by the rear end edge of the side joint 60 provided on the front exterior body 51.
  • the boundary between the rear waist circumference area S2 and the inseam area S3 may be defined by the front end edge of the side joint portion 60 provided on the rear exterior body 52.
  • the inseam area S3 may be an area provided with the leg circumference opening 66.
  • the outer portion in the present invention is a portion that occupies a certain range in the width direction W including the outer edge in the width direction W, and the outer edge is an outer edge in the width direction W.
  • the inner portion in the present invention is a portion that occupies a certain range in the width direction W including the inner edge in the width direction W, and the inner edge is an inner edge in the width direction W.
  • the front end portion and the rear end portion in the present invention are portions that occupy a certain range in the front-rear direction L including the edge in the front-rear direction L, and the front end edge and the rear end edge are edges in the front-rear direction L.
  • the outer edge includes a front edge and a trailing edge, and the outer edge includes a front edge and a trailing edge.
  • the absorbent article 1 may have an exterior body 50 and an absorbent main body 15.
  • the exterior body 50 overlaps the absorbent body 15 in the thickness direction.
  • the exterior body 50 may have a front exterior body 51 arranged in the front waist circumference region S1 and a rear exterior body 52 arranged in the rear waist circumference region S2.
  • the front exterior body 51 is an exterior body arranged on the non-skin surface side of the absorbent main body 15 in the front waist circumference region S1.
  • the rear exterior body 52 is an exterior body that is separated from the front exterior body 51 in the front-rear direction L and is arranged on the non-skin surface side of the absorbent main body 15 in the rear waist circumference region S2.
  • the front exterior body 51 and the rear exterior body 52 may be integrated.
  • the exterior body 50 may have a plurality of exterior sheets such as non-woven fabrics. Further, the exterior body 50 may be configured to be expandable and contractible in the width direction W. An exterior elastic member that can be expanded and contracted in the width direction W may be arranged between the plurality of exterior sheets. Instead, the exterior body 50 may be configured to be stretchable in the width direction W by the stretchable exterior sheet itself.
  • the absorbent main body 15 may be arranged over the front waist circumference area S1, the rear waist circumference area S2, and the inseam area S3.
  • the absorbent main body 15 is configured as a separate body from the front exterior body 51 and the rear exterior body 52, and is joined to the front exterior body 51 and the rear exterior body 52 in the front waist circumference area S1 and the rear waist circumference region S2, respectively. You can.
  • the absorbent main body 15 is composed of a plurality of main body constituent members 15P.
  • the main body component 15P is a member that constitutes the absorbent main body 15, and includes at least an absorber 20 and a sheet material 30 that overlaps the absorber 20.
  • the absorption core 21 and the core wrap 22 constituting the absorber 20 also constitute the main body component 15P.
  • the main body component 15P may include an elastic member provided on the absorbent main body 15 in addition to the absorbent body 20 and the sheet material 30.
  • the absorption core 21 may contain, for example, ground pulp or a highly absorbent polymer (SAP), or a mixture thereof.
  • the absorption core 21 may be covered with a core wrap 22 that is separate from the absorption core 21.
  • a tissue can be exemplified.
  • the sheet material 30 is at least arranged in a region overlapping the absorber 20.
  • a plurality of sheet materials 30 may be provided, and may include a sheet material arranged in a region overlapping the absorber 20 and a sheet material arranged in a region not overlapping the absorber 20.
  • the sheet material 30 may have at least a non-skin surface sheet arranged on the non-skin surface side of the absorber 20 and a skin surface sheet arranged on the skin surface side of the absorber 20.
  • the skin surface sheet includes a liquid-permeable surface sheet 31 that covers the center of the absorber 20 in the width direction W, and a side sheet 34 that covers the outer portion of the absorber 20 or the outer portion of the surface sheet 31. And may have.
  • the non-skin surface sheet may include a liquid-impermeable leak-proof sheet 32 and an exterior sheet 33 arranged on the non-skin surface side T2 of the leak-proof sheet 32.
  • the exterior sheet 33 may be made of a non-woven fabric.
  • the existing manufacturing method of the absorbent article can be applied to the method of manufacturing the exterior body and the method of integrating the absorbent main body and the exterior body to obtain the absorbent article.
  • the front exterior sheet constituting the front exterior body 51 forms a front exterior continuum continuous in the width direction
  • the rear exterior sheet constituting the rear exterior body 52 is formed.
  • the front exterior continuum and the rear exterior continuum are transported in a state of being separated in the front-rear direction, and the individual absorbent main bodies 15 are arranged so as to straddle the front exterior continuum and the rear exterior continuum.
  • the absorbent main body 15 is arranged at regular intervals in the transport direction.
  • the absorbent main body 15 is folded with the center of the absorbent main body in the front-rear direction L as a base point, and the front exterior continuous body and the rear exterior continuous body are overlapped.
  • the front exterior continuum and the rear exterior continuum are joined at a portion corresponding to the outer portion of the absorbent article to form a side joint 60.
  • the front exterior continuum and the rear exterior continuum are cut at the center of the side joint 60 in the transport direction. Thereby, the individual pants-type absorbent article 1 can be obtained.
  • FIG. 3 is a diagram for explaining the overall flow of the manufacturing method of the absorbent main body 15.
  • the method for manufacturing the absorbent main body 15 includes at least a semi-finished product forming step and S13, a main body forming step S15, and a main body cutting step S17.
  • the semi-finished product forming step S13 the plurality of absorbers 20 form the semi-finished product absorber 20S which is continuous in the front-rear direction L.
  • the main body forming step S15 the semi-finished absorbent body 20S in which the absorber 20 is continuous is superposed on the sheet continuous body 30C in which the sheet material 30 is continuous, and the main body continuous body 15C in which the absorbent main body 15 is continuous in the front-rear direction L is formed.
  • the transport direction MD in the method of manufacturing the absorbent main body 15 shown in FIG. 3 is along the front-rear direction L of the absorbent main body 15, and the orthogonal direction CD is along the width direction W of the absorbent main body 15.
  • the main body cutting step S17 is a step after the main body forming step S15, and cuts the main body continuum 15C along the orthogonal direction CD orthogonal to the transport direction MD (first cutting position CL1 and second cutting position CL2). ) To disconnect.
  • the cutting position CL is a position corresponding to the edge of the absorbent body 15 in the front-rear direction. In this way, the individual absorbent body 15 is formed.
  • the main body forming step S15 includes a sheet transport step S151 for transporting the sheet continuous body 30C in which the sheet material 30 is continuous, and an absorber stacking step S152 for superimposing the semi-finished absorber 20S on the sheet continuous body 30C. Good.
  • the sheet transfer step S151 the leak-proof sheet continuum 32C in which the leak-proof sheet 32 as the sheet material 30 is continuous, the exterior sheet continuum 33C in which the exterior sheet 33 as the sheet material 30 is continuous, and the surface sheet 31 as the sheet material 30.
  • the surface sheet continuum 31C which is continuous and the side sheet continuous body 34C which is continuous with the side sheet 34 as the sheet material 30 may be conveyed.
  • the semi-finished absorber 20S is laminated on the sheet continuous body 30C at intervals in the front-rear direction L.
  • two absorbers 20 may be continuous, or three or more absorbers 20 may be continuous. Since the semi-finished absorber 20S in which a plurality of absorbers are continuous is arranged on the sheet continuum 30C, a plurality of absorbers can be aligned with respect to the sheet continuum 30C at the same time. Therefore, the alignment of the absorber 20 can be simplified.
  • the semi-finished absorber 20S may be laminated on the plurality of sheet continuous bodies 30C. Specifically, the semi-finished absorber 20S may be arranged between the leak-proof sheet continuum 32C and the surface sheet continuum 31C. In the present embodiment, the absorber laminating step S152 is executed between the second joining step S1532 and the first joining step S1531, which will be described later.
  • the joint portion forming step S153 forms a joint portion 80 for joining the main body constituent members 15P to each other.
  • the joint forming step S153 will be described in detail later.
  • the main body cutting step S17 cuts the main body continuous body 15C at a cutting position along the orthogonal direction CD orthogonal to the transport direction MD to form individual absorbent main bodies 15.
  • the absorbent main body 15 and the exterior body 50 are merged to obtain the absorbent article 1 as described above. it can.
  • the semi-finished product forming step S13 may include a core forming step S131, a core wrap covering step S132, and a continuous absorber cutting step S133.
  • the core formation step S131 forms individual absorption cores 21 or forms a core continuum 21C in which a plurality of absorption cores 21 are connected.
  • a core continuum 21C in which two absorption cores 21 for two products are connected is formed.
  • the front end edges of the absorption core 21 are connected to each other.
  • the core continuum 21C may have trailing edges of the absorption core 21 connected to each other.
  • the absorbing material may be laminated by a laminated drum (not shown) to form the absorbing core 21.
  • the core wrap continuum 22C and the core continuum 21C are overlapped with each other, and then the core wrap continuum 22C coats the core continuum 21C.
  • the absorption cores 21 are aligned with respect to the core wrap continuum 22C at the same time for two products. be able to. Therefore, the alignment of the absorption core 21 can be simplified.
  • the core continuum 21C is arranged at the center of the orthogonal direction CD of the core wrap continuum 22C at intervals in the front-rear direction L.
  • the front-rear direction L of the core continuum 21C is along the transport direction MD.
  • the end portion of the orthogonal direction CD of the core wrap continuum 22C (the portion outside the orthogonal direction CD with respect to the core continuous body 21C) is folded along the transport direction MD to cover the upper surface of the absorption core 21.
  • the continuous absorber 20C in which the core continuum 21C is coated with the core wrap continuum 22C can be obtained.
  • the core wrap coating step S132 may be configured to cover the individual absorption cores 21 instead of coating the core continuum 21C.
  • the continuous absorber cutting step S133 cuts the continuous absorber 20C to form the semi-finished absorber 20S.
  • the continuous absorber cutting step S133 cuts the continuous absorber 20C along the orthogonal direction CD at a position corresponding to the boundary between the absorption cores 21 (the front end edges of the absorption cores).
  • the semi-finished absorber 20S thus obtained contains two absorbers 20, and the trailing edges of the absorbers 20 are connected to each other.
  • the edge of the transport direction MD of the semi-finished absorber 20S coincides with the front edge of the absorber 20 and coincides with the front edge of the absorption core 21.
  • FIG. 6 and FIG. 7 are views for explaining the joint portion forming step S153, and each joint portion (first adhesive portion 81X, second adhesive portion 82X, third adhesive portion 83X, side adhesive portion 84X) is shown. And the auxiliary joint portion 85X) are shown.
  • FIG. 5 is a plan view of the continuum of each sheet material
  • FIGS. 6 and 7 are cross-sectional views taken along the line shown in FIG.
  • FIG. 6 is a cross-sectional view of a line along the orthogonal direction CD
  • FIG. 7 is a cross-sectional view of a line along the transport direction MD.
  • FIG. 7 is a cross-sectional view taken along the line 5F-5F shown in FIG. 5 (d). Note that, in FIG.
  • the joint portion forming step S153 is shown, but each joint portion is omitted.
  • the first main body constituent member 15P1 of the present embodiment is a surface sheet 31, and the second main body constituent member 15P2 is a leak-proof sheet 32.
  • the first main body constituent member 15P1 and the second main body constituent member 15P2 may be the absorber 20 and the sheet material 30, the absorption core 21 and the core wrap 22, and the absorption core 21 is sandwiched between them. It may be the arranged two-layer core wrap 22, or it may be a plurality of sheet materials arranged so as to sandwich the absorber 20 in the thickness direction, or it may be arranged on the skin surface side of the absorber 20.
  • the joint portion 80 is provided in a part of the joint region R31 in the plan view of the absorbent main body 15.
  • the absorbent main body 15 may have a joining region R31 provided with a joining portion 80 in which the main body constituent members 15P are joined to each other, and a non-joining region R32 in which the main body constituent members 15P are not joined to each other.
  • the first main body constituent member 15P1 is coated with an adhesive to provide the first adhesive portion 81X, and the joint portion forming step S153 is applied to the first main body constituent member 15P2.
  • the adhesive is applied to the second joining step S1532 which applies the adhesive to provide the second adhesive portion 82X, and the third main body constituent member 15P3 other than the first main body constituent member 15P1 and the second main body constituent member 15P2.
  • the third joining step S1533 for providing the third bonding portion 83X and the auxiliary joining portion 85X for joining the first main body constituent member 15P1 and the second main body constituent member 15P2 by any of ultrasonic welding, heat welding, and embossing are provided.
  • the joint portion forming step S153 has a step of applying an adhesive to the side sheet continuum 34C having continuous side sheets to provide the side adhesive portion 84X between the first joint step S1531 and the auxiliary joint step S1535. You can.
  • FIG. 5D is a plan view of the main body continuum 15C in which all the joint forming steps S153 have been executed. As shown in FIG. 3, the main body continuum 15C shown in FIG. 5D is subjected to the main body cutting step S17 after executing the cutting step along the shape of the leg circumference opening 66.
  • the joint forming step S153 may include a third joining step S1533.
  • an adhesive is applied to the third main body constituent member 15P3 other than the first main body constituent member 15P1 and the second main body constituent member 15P2 to provide the third adhesive portion 83X.
  • the third main body constituent member 15P3 may be a main body constituent member 15P other than the first main body constituent member 15P1 and the second main body constituent member 15P2, and in the present embodiment, it is an exterior sheet continuum 33C.
  • FIG. 5A shows a state in which the third adhesive portion 83X is provided on the exterior sheet continuum 33C by the third joining step S1533.
  • FIG. 6A is a cross-sectional view taken along the line 5A-5A shown in FIG. 5A.
  • the 5A-5A line is a position corresponding to the first cutting position CL1.
  • the third adhesive portion 83X is a portion where the adhesive is applied to the third main body component 15P3 in the third joining step S1533, and the third non-adhesive portion 83Y is the third main body constituent member 15P3 in the third joining step S1533. This is the part where the adhesive is not applied.
  • the third non-adhesive portion 83Y is continuous with the transport direction MD.
  • the third adhesive portion 83X is continuous with the transport direction MD.
  • the third adhesive portion 83X and the third non-adhesive portion 83Y are alternately arranged in the transport direction MD.
  • the region where the third adhesive portion 83X is provided at intervals in the transport direction MD may be at least a part of the orthogonal direction CD of the third main body constituent member 15P3, and may be the entire area of the orthogonal direction CD of the third main body constituent member 15P3. There may be. As shown in FIG.
  • the third non-adhesive portion 83Y, the third adhesive portion 83X, and the third adhesive portion 83X are directed from the center of the orthogonal direction CD toward the outside in the orthogonal direction.
  • Non-adhesive portions 83Y are arranged in this order.
  • the non-adhesive portion in the present invention includes not only the region where the adhesive is not applied but also the region where the adhesive is slightly applied but the members are not adhered to each other via the adhesive. .. Further, the adhesive portion in the present invention includes not only the region to which the adhesive is applied but also the region surrounded by the region to which the adhesive is applied (the region surrounded by the curve of the spiral coating). The area surrounded by the area to which the adhesive is applied does not have to be surrounded by the entire circumference, and may be an area surrounded by at least half or more of the entire circumference.
  • the joint forming step S153 may include a second joint step S1532.
  • an adhesive is applied to the second main body constituent member 15P2 to provide the second adhesive portion 82X.
  • the second main body constituent member 15P2 is the other side of the main body constituent member 15P joined by the joining portion forming step S153, and in the present embodiment, it is a leak-proof sheet continuum 32C.
  • the second main body constituent member 15P2 to which the adhesive is applied in the second joining step S1532 may be an individual main body constituent member (main body constituent member for one product) or a continuum of the main body constituent member 15P. It may be.
  • FIG. 5B shows a state in which the second adhesive portion 82X is provided on the leak-proof sheet continuum 32C by the second joining step S1532.
  • FIG. 6B is a cross-sectional view taken along the line 5B-5B shown in FIG. 5B.
  • the 5B-5B line is a position corresponding to the first cutting position CL1.
  • the third adhesive portion 83X is omitted in FIG. 5B.
  • the second non-adhesive portion 82Y is continuous with the transport direction MD.
  • the second adhesive portion 82X is continuous with the transport direction MD.
  • the second non-adhesive portion 82Y is continuous with the transport direction MD.
  • the second adhesive portion 82X and the second non-adhesive portion 82Y are alternately arranged in the transport direction MD between the second adhesive portion 82X and the second non-adhesive portion 82Y orthogonal to the CD continuous with the transport direction MD. ..
  • the region where the second adhesive portion 82X is provided at intervals in the transport direction MD may be at least a part of the orthogonal direction CD of the second main body constituent member 15P2, and may be the entire area of the orthogonal direction CD of the second main body constituent member 15P2. There may be.
  • the length of the second non-adhesive portion 82Y provided at intervals in the transport direction MD in the orthogonal direction may be the same as the length of the orthogonal direction CD of the third non-adhesive portion 83Y. Further, as shown in FIG. 7, the second adhesive portion 82X may overlap both ends of the transport direction MD of the third non-adhesive portion 83Y. As shown in FIG. 6B, at the position corresponding to the first cutting position CL1, the second non-adhesive portion 82Y, the second adhesive portion 82X, and the second adhesive portion 82X are directed from the center of the orthogonal direction CD toward the outside in the orthogonal direction. 2 The non-adhesive portions 82Y are arranged in this order.
  • the joint forming step S153 has a first joint step S1531.
  • an adhesive is applied to the first main body constituent member 15P1 to provide the first adhesive portion 81X.
  • the first main body constituent member 15P1 is one of the main body constituent members 15P to be joined in the joining portion forming step S153, and in the present embodiment, it is a surface sheet continuous body 31C.
  • the first main body constituent member 15P1 may be an individual main body constituent member (main body constituent member for one product) or a continuous body of the main body constituent members.
  • FIG. 5C shows a state in which the first adhesive portion 81X is provided on the surface sheet continuum 31C by the first joining step S1531.
  • FIG. 6 (c) is a cross-sectional view taken along the line 5C-5C shown in FIG. 5 (c).
  • the 5C-5C line is a position corresponding to the first cutting position CL1.
  • the absorber stacking step S152 is executed between the second joining step S1532 and the first joining step S1531, but in FIG. 5C, the semi-finished absorber 20S is omitted. Is shown. Further, for convenience of explanation, the second adhesive portion 82X and the third adhesive portion 83X are omitted in FIG. 5C.
  • the joint portion forming step S153 is assisted by the side joint step S1534 in which an adhesive is applied to the side sheet continuum 34C to provide the side adhesive portion 84X. It may have an auxiliary joining step S1535 that provides the joining portion 85X.
  • 5 (d), 6 (d), and 6 (e) show a state in which the side adhesive portion 84X and the auxiliary joint portion 85X are provided.
  • FIG. 6D is a cross-sectional view taken along the line 5D-5D shown in FIG. 5D.
  • the 5D-5D line is a position corresponding to the first cutting position CL1.
  • FIG. 6 (e) is a cross-sectional view taken along the line 5E-5E shown in FIG. 5 (d).
  • the 5E-5E line is a position corresponding to the second cutting position CL2.
  • the first adhesive portion 81X, the second adhesive portion 82X, and the third adhesive portion 83X are omitted.
  • the first adhesive portion 81X is provided in at least a part of the region overlapping with the semi-finished absorber 20S, and the first adhesive portion 81X is not provided in the region not overlapping with the semi-finished absorber 20S.
  • a non-adhesive portion 81Y is provided.
  • the first adhesive portion 81X is a portion where the adhesive is applied to the first main body constituent member 15P1 in the first joining step S1531, and the first non-adhesive portion 81Y is the first main body constituent member 15P1 in the first joining step S1531. This is the part where the adhesive is not applied.
  • the first adhesive portion 81X and the first non-adhesive portion 81Y are alternately arranged in the transport direction MD. As shown in FIG. 7, the first adhesive portion 81X is provided in the entire area of the transport direction MD in the region overlapping the semi-finished product absorber 20S.
  • the method for producing an absorbent article of the present embodiment is configured so that the load at the time of cutting the main body continuum 15C can be suppressed.
  • the main body cutting step S17 may include a first main body cutting step S171 and a second main body cutting step S172.
  • the first main body cutting step S171 cuts the main body continuum 15C at the first cutting position CL1 in the separation region R41 in which the semi-finished absorber 20S is separated in the front-rear direction L.
  • the separation region R41 is a region that does not overlap with the semi-finished absorber 20S.
  • the first main body cutting step S171 may be configured so as not to cut the semi-finished absorber 20S but to cut other main body constituent members. In the present embodiment, only the sheet continuum 30C is used. I'm disconnected.
  • the second main body cutting step S172 cuts the sheet continuum 30C and the semi-finished absorber 20S at the second cutting position CL2 in the laminated region R42 where the semi-finished absorber 20S and the sheet continuum 30C overlap.
  • the laminated region R42 is a region in which the semi-finished absorber 20S is arranged in at least a part of the orthogonal direction CD, and is located between the separated regions R41 in the transport direction MD. It is sufficient that a part of the orthogonal CD at the second cutting position CL2 overlaps the semi-finished absorber 20S, and the entire area of the orthogonal CD at the second cutting position CL2 does not have to overlap the semi-finished absorber 20S. ..
  • the first cutting position CL1 may be a position corresponding to the front edge 15F of the absorbent body 15, and the second cutting position CL2 may be a position corresponding to the trailing edge 15R of the absorbent body 15.
  • the first cutting position CL1 is provided in the separation region R41. Therefore, the first main body cutting step S171 can cut not only the absorption core 21 but also the core wrap 22 in the region where the core wrap 22 is not arranged, and the first cutting position CL1 becomes more stable.
  • the load on the cutting blade is compared with the form in which the sheet continuum 30C and the semi-finished absorber 20S are always cut. , The load at the time of cutting can be reduced, for example, the surrounding members are pulled or torn due to the force applied at the time of cutting.
  • the first non-adhesive portion 81Y arranged between the transport direction MDs is provided over the entire area of the orthogonal direction CD of the first main body constituent member 15P1 and is provided in the transport direction MD.
  • the first adhesive portion 81X which is continuous with the above is not provided.
  • First non-adhesive portions 81Y are provided at both ends of the orthogonal direction CD of the first main body component 15P1 continuously in the transport direction MD, and between the first non-adhesive portions 81Y, the first adhesive portion 81X And the first non-adhesive portion 81Y are alternately arranged in the transport direction MD.
  • the entire area of the orthogonal direction CD of the first cutting position CL1 overlaps the first non-adhesive portion 81Y, it is difficult for the adhesive to adhere to the cutting blade at the first cutting position, and even if the main body continuous body 15C is repeatedly cut, the main body continuous body It is easy to continue cutting 15C properly. Further, since a part of the orthogonal direction CD of the second cutting position CL2 overlaps the first non-adhesive portion 81Y, it is possible to suppress the adhesive from adhering to the cutting blade at the second cutting position, and the main body continuum 15C is repeatedly cut. Even so, it is easy to continue to cut the main body continuum 15C properly.
  • the first adhesive portion 81X may be provided at a part of the orthogonal direction CD of the first main body component 15P1 at intervals in the transport direction MD. That is, in the first main body constituent member 15P1 according to the modified example, the first adhesive portion 81X continuous with the transport direction MD and the first adhesive portion 81X arranged at intervals in the transport direction MD are orthogonal to each other. It may be provided adjacent to each other. Compared with the configuration in which the first adhesive portion 81X overlaps the entire orthogonal direction CD at the cutting position CL because the first adhesive portion 81X is not provided on at least a part of the orthogonal direction CD of the first main body component 15P1. As a result, the adhesive does not easily adhere to the cutting blade, and even if the main body continuous body 15C is repeatedly cut, it is easy to continue to cut the main body continuous body 15C appropriately.
  • At least a part of the first cutting position CL1 and at least a part of the second cutting position CL2 in the main body cutting step may overlap the non-joining region R32.
  • the non-joining region R32 is a portion where none of the joining portions 80 (first adhesive portion 81X, second adhesive portion 82X, third adhesive portion 83X, side adhesive portion 84X, and auxiliary joint portion 85X) overlap.
  • the joint region R31 is a portion that overlaps with at least one of the joint portions 80 (first adhesive portion 81X, second adhesive portion 82X, third adhesive portion 83X, side adhesive portion 84X, and auxiliary joint portion 85X). As shown in FIG.
  • the non-joining region R32, the joining region R31, and the non-joining region R32, from one end side to the other end side of the orthogonal direction CD The joined region R31, the non-joined region R32, the joined region R31, and the non-joined region R32 are arranged in this order.
  • the non-joining region R32, the joining region R31, and the non-joining region R32 from one end side to the other end side of the orthogonal direction CD The areas R32 are arranged in this order.
  • the entire orthogonal direction CD of the cutting position CL does not overlap the joint portion 80, it is possible to suppress the rigidity of the cutting portion from becoming too high and suppress the load at the time of cutting. Further, in general, when cutting the main body continuous body 15C, it is cut by using a cutting device such as a cutter, and the cutting blade of the cutting device comes into contact with the main body continuous body 15C. In the case of the joint portion 80 containing an adhesive such as HMA as in the first adhesive portion 81X and the second adhesive portion 82X, the adhesive is a cutting blade because the entire cutting position CL does not overlap the joint portion. It becomes difficult to adhere to. Therefore, even if the main body continuum 15C is repeatedly cut, it is easy to continue to cut the main body continuous body 15C appropriately.
  • a cutting device such as a cutter
  • first cutting position CL1 and at least a part of the second cutting position CL2 may overlap the joint portion 80 to which the main body constituent members 15P are joined to each other. Since the entire first cutting position and the second cutting position do not overlap the non-joining region, it is possible to prevent the rigidity of the cutting portion from becoming too low and to cut with a certain tension applied to the cutting target. It is possible to cut appropriately at the cut position, and it is possible to suppress problems such as cutting deviation and propagation of the cut part to an unintended part.
  • At least a part of the first cutting position CL1 and at least a part of the second cutting position CL2 may be arranged in a region overlapping the auxiliary joint portion 85X.
  • a part of the first cutting position CL1 in the orthogonal direction is provided in a region overlapping the auxiliary joint portion 85X.
  • the auxiliary joint 85X joined by any of ultrasonic welding, heat welding and embossing has no adhesive. Therefore, even if the auxiliary joint portion 85X is provided at the cutting position CL, it is possible to suppress the occurrence of a problem that the adhesive adheres to the cutting blade.
  • the joining region R31 may be arranged on both sides of the non-joining region R32 in the width direction W. Specifically, at the first cutting position CL1, the junction region R31 is provided outside the non-junction region R32 in the orthogonal direction CD. As a result, when the main body continuum 15C is cut, it is possible to prevent the main body continuous body 15C from being rolled up from the end of the orthogonal direction CD, and the main body continuous body 15C can be stably cut.
  • the first main body constituent member 15P1 and the second main body constituent member 15P2 may be a sheet material 30 arranged with the absorption core 21 interposed therebetween.
  • the combination of the sheet materials 30 arranged so as to sandwich the absorption core 21 may be the surface sheet 31 and the leak-proof sheet 32, the surface sheet 31 and the exterior sheet 33, or the skin of the absorption core 21.
  • the core wrap 22 and the leak-proof sheet 32 arranged on the surface side may be used, the core wrap 22 and the exterior sheet 33 arranged on the skin surface side of the absorbing core 21 may be used, or the non-skin of the absorbing core 21 may be used.
  • the core wrap 22 and the surface sheet 31 arranged on the surface side may be used, or the core wrap 22 may be arranged so as to sandwich the absorption core 21.
  • the absorption material flowing out from the absorption core 21 can be held by the joint portion 80, and the absorption material can be prevented from spilling.
  • the edge of the transport direction MD of the semi-finished absorber 20S of the present embodiment coincides with the edge of the absorption core 21 in the front-rear direction L, and is before and after the edge of the absorption core 21 in the front-rear direction L.
  • the core wrap 22 is not joined outside the direction L.
  • the manufacturing method in which the plurality of absorption cores 21 are integrally formed and the plurality of absorbers 20 are integrally formed, the entire periphery of the absorption core 21 in a plan view cannot be covered by the core wrap 22. Sometimes. In the manufacturing method, it is preferable to join the sheet materials 30 arranged so as to sandwich the absorption core 21 by the joining portion 80.
  • the joint portion 80 for joining the sheet materials 30 arranged so as to sandwich the absorption core 21 may overlap with the central portion of the CD in the orthogonal direction of the cutting position CL.
  • the auxiliary joint portion 85X overlaps the center of the orthogonal direction CD of the first cutting position CL1, and the first adhesive portion 81X and the third adhesive portion 83X of the orthogonal direction CD of the second cutting position CL2. It overlaps in the center.
  • the absorption core 21 is not arranged in the entire area of the orthogonal CD of the absorbent body 15, but is arranged in the center of the orthogonal CD of the absorbent body 15.
  • the absorption core 21 contains an absorbent material such as pulp and SAP, and in particular SAP is particulate and may flow out of the absorption core 21.
  • the joint portion overlaps the central portion of the CD in the orthogonal direction of the cutting position CL, when the joint portion moves from the absorption core 21 to the outside of the front-rear direction L to the absorption material, the joint portion 80 dams the absorption material, and the absorption material becomes It can suppress spilling.
  • the cutting position CL may be provided in a region that does not overlap with the absorption core 21.
  • the cutting position CL may be provided at a distance between the absorption cores in the transport direction MD.
  • the region where the absorption core 21 is not arranged is thinner than the region where the absorption material is not arranged and the absorption core 21 is arranged. Therefore, the cutting position CL is easy to stabilize, and the main body continuum 15C can be appropriately cut at the intended cutting position CL.
  • the absorption core 21 is not arranged in the entire width direction W of the absorbent main body 15, but is arranged in a part of the width direction W of the absorbent main body 15.
  • the thickness changes depending on the presence or absence of the absorption core 21 at the cutting position CL.
  • the cutting position CL is provided in a region that does not overlap with the absorption core 21, the thickness does not change due to the presence or absence of the absorption core 21 at the cutting position CL, the cutting position CL is stable, and the intended cutting is performed. Can be cut properly at position CL.
  • the sheet continuum and the semi-finished product absorber may be cut at the boundary between the absorbers in the semi-finished absorber 20S.
  • the second cutting position CL2 is provided at a position corresponding to the boundary between the trailing end edges of the absorber 20.
  • the semi-finished absorber obtained by the semi-finished product forming step is a series of absorbers for two products.
  • the distance between the absorption cores for two products in the semi-finished absorbent body corresponds to the distance in the front-rear direction L of the core continuum 21C in the core wrap coating step S132.
  • the main body continuum 15C When the main body continuum 15C is cut at the boundary between the absorbers 20 in the semi-finished absorber 20S in the second main body cutting step S172, the main body continuous body 15C is within the region where the core continuous body 21C is spaced in the front-rear direction L. Can be disconnected. Therefore, in the second main body cutting step S172, the main body continuum 15C can be cut in a region that does not overlap with the absorption core 21, and the load at the time of cutting can be further suppressed.
  • each semi-finished product absorber 20S may be arranged with the first cutting position CL1 in the separation region R41 interposed therebetween.
  • the absorption cores 21 are spaced apart from each other, and in the main body forming step S15, the semi-finished product absorbers 20S are spaced apart from each other, so that the absorption cores 21 are spaced on the main body continuum 15C. it can.
  • the main body continuum 15C can be cut in a region that does not overlap with the absorption core 21. Therefore, the cutting position is easy to stabilize, and it is possible to appropriately cut at the intended cutting position.
  • the first main body constituent member 15P1 is the surface sheet 31, and the second main body constituent member 15P2 is the leak-proof sheet 32.
  • the first main body constituent member 15P1 may be the exterior sheet 33
  • the second main body constituent member 15P2 may be the sheet material 30 other than the exterior sheet 33
  • the first main body constituent member 15P1 may be.
  • the leak-proof sheet 32 may have the second main body constituent member 15P2 as a sheet material 30 other than the leak-proof sheet 32, or the first main body constituent member 15P1 may be a core wrap 22 and the second main body constituent member 15P2.
  • the adhesive portion having the adhesive for joining the main body constituent members 15P may be provided in a plurality of layers, and in the modified example, the adhesive portion other than the first adhesive portion among the adhesive portions of the plurality of layers is the main body at the cutting position. It may be provided over the entire area of the continuum in the orthogonal direction.
  • an absorbent article in which an absorbent body forms a continuous body continuous in the front-rear direction and an individual absorbent body is obtained by cutting the body continuous body, the alignment and cutting of the absorbent body are simplified. It is possible to suppress the load of time at the same time.

Abstract

The purpose of the present invention is to simplify positioning of absorbers and to suppress a load during cutting in a method for manufacturing an absorbent article in which is formed a main body continuous body with an absorbent main body continuous in the front-back direction and in which the main body continuous body is cut to obtain individual absorbent main bodies. This method for manufacturing an absorbent article is used to manufacture an absorbent article which has an absorbent main body composed of a plurality of main body components (15P). The present invention includes a semifinished product forming step (S13) of forming semifinished absorbers (20S) in which a plurality of absorbers are continuous in the front-back direction, a main body forming step (S15) of laying the semifinished absorbers spaced apart in the front-back direction on a continuous sheet body in which sheet members (30C) are continuous in the front-back direction to form a main body continuous body (15C) in which absorbent main bodies are continuous in the front-back direction, and a main body cutting step (S17) of cutting the main body continuous body at cutting locations along the width direction to form individual absorbent main bodies. The main body cutting step includes a first main body cutting step (S171) of cutting the sheet continuous body at a first cutting location (CL1) in a spacing region (R41) where the semifinished absorbers are spaced in the front-back direction, and a second main body cutting step (S172) of cutting the sheet continuous body and the semifinished absorbers at a second cutting location (CL2) in a layered region (R42) where the semifinished absorbers and the sheet continuous body are overlapped.

Description

吸収性物品の製造方法Manufacturing method of absorbent articles
 本発明は、吸収性本体が前後方向に連続した本体連続体を形成し、本体連続体を切断することによって個々の吸収性本体を得る吸収性物品の製造方法に関する。 The present invention relates to a method for producing an absorbent article in which an absorbent main body forms a continuous main body continuous body in the front-rear direction, and an individual absorbent main body is obtained by cutting the main body continuous body.
 特許文献1には、吸吸収性本体が前後方向に連続する本体連続体を形成し、本体連続体を切断することによって個々の吸収性本体を得る吸収性物品の製造方法が開示されている。特許文献2の吸収性物品の製造方法は、バックシートが前後方向に連続したバックシート連続ウエブを搬送するウエブ搬送ステップと、当該バックシート連続ウエブ上に、製品1個分の吸収体を配置する吸収配置ステップと、によって、吸吸収性本体が前後方向に連続する本体連続体を形成している。 Patent Document 1 discloses a method for producing an absorbent article in which an absorbent body is formed as a continuous body continuous in the front-rear direction, and an individual absorbent body is obtained by cutting the body continuous body. The method for manufacturing an absorbent article of Patent Document 2 includes a web transport step in which a backsheet conveys a continuous backsheet web in the front-rear direction, and an absorber for one product is arranged on the backsheet continuous web. By the absorption arrangement step, the absorption-absorbing main body forms a main body continuum continuous in the front-rear direction.
特開平8-196567号公報Japanese Unexamined Patent Publication No. 8-196567
 特許文献1の吸収性物品の製造方法における吸収配置ステップは、バックシート連続ウエブ上に吸収体を1個ずつ配置している。そのため、個々の吸収体の向き、吸収体同士の間隔を調整しなければならない。吸収体の位置合わせを個々に行わなければならず、吸収体の位置合わせを容易に行うことが求められている。特に、近年、吸収性物品の製造工程の高速化が進んでいる。高速化された製造工程では、高速に搬送されるバックシート連続ウエブ上に吸収体の位置合わせを行わなければならず、吸収体の位置合わせを容易に行うことがより求められている。 In the absorption arrangement step in the method for manufacturing an absorbent article of Patent Document 1, one absorber is arranged one by one on the backsheet continuous web. Therefore, it is necessary to adjust the orientation of the individual absorbers and the distance between the absorbers. The aligning of the absorbers must be performed individually, and it is required to easily align the absorbers. In particular, in recent years, the speed of the manufacturing process of absorbent articles has been increasing. In the high-speed manufacturing process, the absorber must be aligned on the backsheet continuous web that is conveyed at high speed, and it is more required to easily align the absorber.
 また、連続ウエブに対する吸収体の位置合わせを簡易に行うために、連続ウエブと同様に、吸収体を前後方向に連続した連続吸収体を形成し、当該連続吸収体と連続ウエブを合流させた後に、連続ウエブと連続吸収体を切断することが考えられる。しかし、連続ウエブと連続吸収体を連続して切断し続けると、切断刃に対する負荷及び切断時に力がかかることによる周囲の部材に対する負荷等の切断時の負荷が高くなることがあった。 Further, in order to easily align the absorber with respect to the continuous web, similarly to the continuous web, the absorber is formed into a continuous absorber continuous in the front-rear direction, and after the continuous absorber and the continuous web are merged. , It is conceivable to cut the continuous web and continuous absorber. However, if the continuous web and the continuous absorber are continuously cut, the load on the cutting blade and the load on the surrounding members due to the force applied at the time of cutting may increase.
 そこで、吸吸収性本体が前後方向に連続する本体連続体を形成し、本体連続体を切断することによって個々の吸収性本体を得る吸収性物品の製造方法において、吸収体の位置合わせの簡略化と切断時の負荷の抑制を両立することを目的とする。 Therefore, in a method for manufacturing an absorbent article in which an absorbent body forms a continuous body continuous in the front-rear direction and an individual absorbent body is obtained by cutting the body continuous body, the alignment of the absorbent body is simplified. The purpose is to achieve both the suppression of the load at the time of disconnection.
 一態様に係る吸収性物品の製造方法は、吸収コアを含み、かつ前後方向と前記前後方向に直交する幅方向とを有する吸収体と、前記吸収体に重なるシート材と、を含む複数の本体構成部材によって構成された吸収性本体を備える吸収性物品を製造する吸収性物品の製造方法であって、複数の前記吸収体が前記前後方向に連続した半製品吸収体を形成する半製品形成ステップと、前記シート材が前記前後方向に連続したシート連続体に対して、前記前後方向に間隔を空けて前記半製品吸収体を重ねて、前記吸収性本体が前記前後方向に連続した本体連続体を形成する本体形成ステップと、前記本体連続体を前記幅方向に沿った切断位置において切断し、個々の前記吸収性本体を形成する本体切断ステップと、を有し、前記本体切断ステップは、前記半製品吸収体が前記前後方向に離間した離間領域内の第1切断位置において、前記シート連続体を切断する第1本体切断ステップと、前記半製品吸収体と前記シート連続体が重なった積層領域内の第2切断位置において、前記シート連続体と前記半製品吸収体を切断する第2本体切断ステップと、を有する。 The method for producing an absorbent article according to one embodiment includes a plurality of main bodies including an absorbent core and an absorber having a front-rear direction and a width direction orthogonal to the front-rear direction, and a sheet material overlapping the absorber. A semi-finished product forming step in which a plurality of said absorbers form a semi-finished product absorber continuous in the front-rear direction, which is a method of manufacturing an absorbent article including an absorbent body composed of constituent members. The semi-finished product absorber is superposed on the sheet continuum in which the sheet material is continuous in the front-rear direction at intervals in the front-rear direction, and the absorbent body is continuous in the front-rear direction. A main body forming step for forming the main body and a main body cutting step for cutting the main body continuum at a cutting position along the width direction to form individual absorbent main bodies, and the main body cutting step is said to be said. At the first cutting position in the separated region where the semi-finished product absorber is separated in the front-rear direction, the first main body cutting step for cutting the sheet continuum and the laminated region where the semi-finished product absorber and the sheet continuum overlap. It has a second main body cutting step for cutting the sheet continuum and the semi-finished product absorber at the second cutting position inside.
実施形態に係る吸収性物品の正面図である。It is a front view of the absorbent article which concerns on embodiment. 実施形態に係る吸収性物品の展開状態の平面図である。It is a top view of the developed state of the absorbent article which concerns on embodiment. 実施の形態に係る吸収性本体の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the absorbent body which concerns on embodiment. 実施の形態に係る連続吸収体の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the continuous absorber which concerns on embodiment. 実施の形態に係る接合部形成ステップを説明するための図である。It is a figure for demonstrating the joint formation step which concerns on embodiment. 実施の形態に係る接合部形成ステップを説明するための図である。It is a figure for demonstrating the joint formation step which concerns on embodiment. 実施の形態に係る接合部形成ステップを説明するための図である。It is a figure for demonstrating the joint formation step which concerns on embodiment.
 (1)実施形態の概要
 本明細書及び添付図面の記載により、少なくとも以下の事項が明らかとなる。
 一態様に係る吸収性物品の製造方法は、吸収コアを含み、かつ前後方向と前記前後方向に直交する幅方向とを有する吸収体と、前記吸収体に重なるシート材と、を含む複数の本体構成部材によって構成された吸収性本体を備える吸収性物品を製造する吸収性物品の製造方法であって、複数の前記吸収体が前記前後方向に連続した半製品吸収体を形成する半製品形成ステップと、前記シート材が前記前後方向に連続したシート連続体に対して、前記前後方向に間隔を空けて前記半製品吸収体を重ねて、前記吸収性本体が前記前後方向に連続した本体連続体を形成する本体形成ステップと、前記本体連続体を前記幅方向に沿った切断位置において切断し、個々の前記吸収性本体を形成する本体切断ステップと、を有し、前記本体切断ステップは、前記半製品吸収体が前記前後方向に離間した離間領域内の第1切断位置において、前記シート連続体を切断する第1本体切断ステップと、前記半製品吸収体と前記シート連続体が重なった積層領域内の第2切断位置において、前記シート連続体と前記半製品吸収体を切断する第2本体切断ステップと、を有する。
(1) Outline of Embodiment At least the following matters will be clarified by the description of this specification and the accompanying drawings.
The method for producing an absorbent article according to one embodiment includes a plurality of main bodies including an absorbent core and an absorber having a front-rear direction and a width direction orthogonal to the front-rear direction, and a sheet material overlapping the absorber. A semi-finished product forming step in which a plurality of said absorbers form a semi-finished product absorber continuous in the front-rear direction, which is a method of manufacturing an absorbent article including an absorbent body composed of constituent members. The semi-finished product absorber is superposed on the sheet continuum in which the sheet material is continuous in the front-rear direction at intervals in the front-rear direction, and the absorbent body is continuous in the front-rear direction. A main body forming step for forming the main body and a main body cutting step for cutting the main body continuum at a cutting position along the width direction to form individual absorbent main bodies, and the main body cutting step is said to be said. At the first cutting position in the separated region where the semi-finished product absorber is separated in the front-rear direction, the first main body cutting step for cutting the sheet continuum and the laminated region where the semi-finished product absorber and the sheet continuum overlap. It has a second main body cutting step for cutting the sheet continuum and the semi-finished product absorber at the second cutting position inside.
 本態様によれば、複数の吸収体が連続する半製品吸収体をシート連続体上に配置するため、シート連続体に対する吸収体の位置合わせを、複数同時に行うことができる。そのため、吸収体の位置合わせを簡略化できる。また、本体形成ステップでは、半製品吸収体を前後方向に間隔を空けて配置しており、本体切断ステップの第1本体切断ステップは、半製品吸収体が前後方向に離間した離間領域内で本体連続体を切断する。本体切断ステップにおいて、シート連続体と半製品吸収体を常に切断する形態と比較して、切断時の負荷を低減できる。 According to this aspect, since the semi-finished absorber in which a plurality of absorbers are continuous is arranged on the sheet continuum, a plurality of absorbers can be aligned with respect to the sheet continuum at the same time. Therefore, the alignment of the absorber can be simplified. Further, in the main body forming step, the semi-finished absorbers are arranged at intervals in the front-rear direction, and in the first main body cutting step of the main body cutting step, the main bodies are within the separated region where the semi-finished absorbers are separated in the front-rear direction. Cut the continuum. In the main body cutting step, the load at the time of cutting can be reduced as compared with the form in which the sheet continuous body and the semi-finished product absorber are always cut.
 好ましい一態様によれば、前記第1切断位置の少なくとも一部及び前記第2切断位置の少なくとも一部は、前記本体構成部材同士が接合されていない非接合領域に重なってよい。切断位置の少なくとも一部が非接合領域に重なっているため、切断する部分の剛性が高くなりすぎることを抑制し、切断時の負荷を抑えることができる。 According to a preferred embodiment, at least a part of the first cutting position and at least a part of the second cutting position may overlap the non-joining region where the main body constituent members are not joined to each other. Since at least a part of the cutting position overlaps the non-bonded region, it is possible to prevent the rigidity of the cutting portion from becoming too high and suppress the load at the time of cutting.
 好ましい一態様によれば、前記第1切断位置の少なくとも一部及び前記第2切断位置の少なくとも一部は、前記本体構成部材同士が接合された接合部が設けられた接合領域に重なってよい。本態様によれば、第1切断位置及び第2切断位置の全体が非接合領域に重なっていないため、切断する部分の剛性が低くなりすぎることを抑制し、切断対象に一定のテンションがかかった状態で切断でき、意図した切断位置で適切に切断でき、切断のずれや切断部位が意図しない部分に伝播する等の不具合を抑制できる。 According to a preferred embodiment, at least a part of the first cutting position and at least a part of the second cutting position may overlap with a joining region provided with a joining portion where the main body constituent members are joined to each other. According to this aspect, since the entire first cutting position and the second cutting position do not overlap the non-joining region, it is possible to prevent the rigidity of the cutting portion from becoming too low, and a certain tension is applied to the cutting target. It can be cut in a state, can be cut appropriately at the intended cutting position, and can suppress problems such as cutting deviation and propagation of the cutting site to an unintended part.
 好ましい一態様によれば、前記接合領域は、前記本体構成部材同士が接合されていない非接合領域に対する前記幅方向の両側に配置されてよい。本態様によれば、非接合領域は、接合領域に挟まれる。そのため、本体連続体が切断された際に、本体連続体の直交方向の端部から捲れることを抑制し、本体連続体を安定して切断できる。 According to a preferred embodiment, the joining region may be arranged on both sides in the width direction with respect to the non-joining region where the main body constituent members are not joined to each other. According to this aspect, the non-junction region is sandwiched between the junction regions. Therefore, when the main body continuum is cut, it is possible to prevent the main body continuous body from being rolled up from the end portion in the orthogonal direction, and to stably cut the main body continuous body.
 好ましい一態様によれば、前記第1切断位置の少なくとも一部及び前記第2切断位置の少なくとも一部は、前記吸収コアに重ならない領域に設けられてよい。吸収コアが配置されていない領域は、吸収材料が配置されてなく、吸収コアが配置された領域と比較して、厚みが薄い。よって、切断位置が安定し易く、意図した切断位置で適切に切断できる。 According to a preferred embodiment, at least a part of the first cutting position and at least a part of the second cutting position may be provided in a region not overlapping the absorption core. The region where the absorption core is not arranged is thinner than the region where the absorption material is not arranged and the absorption core is arranged. Therefore, the cutting position is easy to stabilize, and it is possible to appropriately cut at the intended cutting position.
 好ましい一態様によれば、前記半製品形成ステップは、前記吸収コアの前端縁同士又は前記吸収コアの後端縁同士が隣接し、かつ製品2個分の前記吸収コアが連続するコア連続体を形成するコア形成ステップと、前記吸収コアを包むコアラップが前記前後方向に連続したコアラップ連続体に対して、前記前後方向に間隔を空けてコア連続体を重ねて、前記吸収体が連続した連続吸収体を形成する吸収体形成ステップと、前記コア連続体における前記吸収コア同士の境界で前記連続吸収体を前記幅方向に沿って切断し、製品2個分の前記吸収体が前記前後方向に連続した前記半製品吸収体を形成する吸収切断ステップと、を備え、前記第2本体切断ステップは、前記半製品吸収体における前記吸収体同士の境界で前記シート連続体と前記半製品吸収体を切断してよい。本態様によれば、第2本体切断ステップにおいて半製品吸収体における吸収体同士の境界で本体連続体を切断する際に、コア連続体が前後方向に間隔を空けた領域内で、当該本体連続体を切断できる。よって、第2本体切断ステップにおいて、吸収コアと重ならない領域で本体連続体を切断でき、切断時における負荷をより抑制できる。 According to a preferred embodiment, the semi-finished product forming step comprises a core continuum in which the front edge edges of the absorption cores are adjacent to each other or the trailing edge edges of the absorption cores are adjacent to each other and the absorption cores for two products are continuous. The core forming step to be formed and the core wrap in which the core wrap wrapping the absorption core is continuous in the anteroposterior direction are superposed with the core continuum at intervals in the anteroposterior direction, and the absorber continuously absorbs the core. The continuous absorber is cut along the width direction at the boundary between the absorption cores in the core continuum and the absorber forming step of forming the body, and the absorbers for two products are continuous in the front-rear direction. The second main body cutting step includes an absorption cutting step for forming the semi-finished product absorber, and the second main body cutting step cuts the sheet continuum and the semi-finished product absorber at a boundary between the absorbers in the semi-finished product absorber. You can do it. According to this aspect, when the main body continuum is cut at the boundary between the absorbers in the semi-finished absorber in the second main body cutting step, the main body continuous is within the region where the core continuous body is spaced in the front-rear direction. Can cut the body. Therefore, in the second main body cutting step, the main body continuous body can be cut in a region that does not overlap with the absorption core, and the load at the time of cutting can be further suppressed.
 好ましい一態様によれば、前記本体形成ステップは、前記離間領域内の前記第1切断位置を挟んで各半製品吸収体を配置してよい。本態様によれば、半製品形成ステップにおいてコア連続体同士の間隔をあけるとともに、本体形成ステップにおいて半製品吸収体同士の間隔を空けることにより、本体連続体上における吸収コア同士の間隔を設けることができる。よって、本体連続体を切断することで、前後方向に所定間隔を空けた吸収コアを有する吸収性本体を得ることができる。また、本体連続体上における吸収コア同士の間隔を設けることができるため、吸収コアに重ならない領域で本体連続体を切断することができる。よって、切断位置が安定し易く、意図した切断位置で適切に切断できる。 According to a preferred embodiment, in the main body forming step, each semi-finished product absorber may be arranged with the first cutting position in the separated region interposed therebetween. According to this aspect, the distance between the core continuums is provided in the semi-finished product forming step, and the distance between the absorption cores on the main body continuum is provided by spacing the semi-finished absorbers in the main body forming step. Can be done. Therefore, by cutting the main body continuum, it is possible to obtain an absorbent main body having absorption cores at predetermined intervals in the front-rear direction. Further, since the space between the absorption cores on the main body continuum can be provided, the main body continuum can be cut in a region that does not overlap the absorption cores. Therefore, the cutting position is easy to stabilize, and it is possible to appropriately cut at the intended cutting position.
 (2)使い捨ておむつの全体概略構成
 以下、図面を参照して、実施形態に係る吸収性物品について説明する。なお、以下の図面の記載において、同一又は類似の部分には、同一又は類似の符号を付している。ただし、図面は模式的なものであり、各寸法の比率等は現実のものとは異なることに留意すべきである。したがって、具体的な寸法等は、以下の説明を参酌して判断すべきである。また、図面相互間においても互いの寸法の関係や比率が異なる部分が含まれ得る。また、本発明における長さや位置関係を比較する際は、特段の言及がない限り、伸縮性部材による皺が形成されない状態まで吸収性物品を伸長させた伸長状態の吸収性物品を用いる。
(2) Overall Outline of Disposable Diaper The absorbent article according to the embodiment will be described below with reference to the drawings. In the description of the drawings below, the same or similar parts are designated by the same or similar reference numerals. However, it should be noted that the drawings are schematic and the ratio of each dimension is different from the actual one. Therefore, the specific dimensions, etc. should be determined in consideration of the following explanation. In addition, there may be a portion in which the relationship and ratio of dimensions of the drawings are different from each other. Further, when comparing the lengths and positional relationships in the present invention, unless otherwise specified, an stretchable absorbent article in which the absorbent article is stretched to a state in which wrinkles are not formed by the elastic member is used.
 実施形態に係る吸収性物品は、パンツ型の使い捨ておむつである。なお、本発明に係る吸収性物品は、テープ型の使い捨ておむつであってもよいし、ショーツ型生理用ナプキンであってよい。図1は、本実施形態に係る吸収性物品1の模式正面図である。図2は、本実施形態に係る使い捨ておむつ10の模式平面図である。図2に示す模式平面図は、後述するサイド接合部60を展開した状態において吸収性物品1を皺が形成されない状態まで伸長させた伸長状態を示している。本実施の形態の使い捨ておむつは、後述する製造方法によって連続的に製造されるように構成されている。吸収性物品1は、互いに直交する前後方向L及び幅方向Wを有する。前後方向Lは、身体前側と身体後側とに延びる方向によって規定される。言い換えると、前後方向Lは、展開された吸収性物品1において前後に延びる方向である。また、吸収性物品1は、前後方向Lと幅方向Wの両方の直交する厚み方向を有する。 The absorbent article according to the embodiment is a pants-type disposable diaper. The absorbent article according to the present invention may be a tape-type disposable diaper or a shorts-type sanitary napkin. FIG. 1 is a schematic front view of the absorbent article 1 according to the present embodiment. FIG. 2 is a schematic plan view of the disposable diaper 10 according to the present embodiment. The schematic plan view shown in FIG. 2 shows an stretched state in which the absorbent article 1 is stretched to a state in which wrinkles are not formed in a state where the side joint portion 60 described later is unfolded. The disposable diaper of the present embodiment is configured to be continuously manufactured by a manufacturing method described later. The absorbent article 1 has a front-rear direction L and a width direction W that are orthogonal to each other. The anteroposterior direction L is defined by the direction extending to the anterior side and the posterior side of the body. In other words, the anteroposterior direction L is a direction extending anterior-posteriorly in the deployed absorbent article 1. Further, the absorbent article 1 has both the front-rear direction L and the width direction W orthogonal thickness directions.
 吸収性物品1は、前胴回り域S1と、後胴回り域S2と、股下域S3と、を有する。前胴回り域S1は、着用者の前胴回り(腹部)に対向する領域である。後胴回り域S2は、着用者の後胴回り(背部)に対向する領域である。股下域S3は、着用者の股下に位置し、前胴回り域S1と後胴回り域S2との間に配置された領域である。図1に示すように、幅方向Wにおける前胴回り域S1の端部と、幅方向Wにおける後胴回り域S2の端部と、を接合したサイド接合部60が設けられていてよい。サイド接合部60は、前胴回り域S1の外側部と、後胴回り域S2の外側部とを互いに係止した部分によって規定される。図1に示すように、サイド接合部60が形成された状態で、吸収性物品1には、着用者の胴が通される胴回り開口部62と、着用者の脚がそれぞれ挿入される一対の脚回り開口部66と、が形成される。胴回り開口部62は、前胴回り域S1の前端縁S1Fと、後胴回り域S2の後端縁S2Rとによって規定されていてよい。 The absorbent article 1 has a front waist circumference area S1, a rear waist circumference area S2, and an inseam area S3. The front waist circumference area S1 is a region facing the front waist circumference (abdomen) of the wearer. The rear waist circumference area S2 is an area facing the rear waist circumference (back) of the wearer. The inseam area S3 is an area located in the inseam of the wearer and arranged between the front waist area S1 and the rear waist area S2. As shown in FIG. 1, a side joint portion 60 may be provided in which the end portion of the front waist circumference region S1 in the width direction W and the end portion of the rear waist circumference region S2 in the width direction W are joined. The side joint portion 60 is defined by a portion in which the outer portion of the front waist circumference region S1 and the outer portion of the rear waist circumference region S2 are locked to each other. As shown in FIG. 1, with the side joint 60 formed, the absorbent article 1 has a pair of waist opening 62 through which the wearer's body is passed and a pair of legs into which the wearer's legs are inserted. The leg circumference opening 66 is formed. The waist circumference opening 62 may be defined by the front end edge S1F of the front waist circumference region S1 and the rear end edge S2R of the rear waist circumference region S2.
 ここで、図2は、サイド接合部60における接合を解除し、吸収性物品1を展開した状態を示している。サイド接合部60は、後述する前側外装体51及び後側外装体52のそれぞれにおいて、前後方向Lに沿って延びていてよい。パンツ型の吸収性物品においては、前胴回り域S1と股下域S3との境界は、前側外装体51に設けられたサイド接合部60の後端縁によって規定されていてよい。同様に、後胴回り域S2と股下域S3との境界は、後側外装体52に設けられたサイド接合部60の前端縁によって規定されていてよい。なお、股下域S3は、脚回り開口部66が設けられた領域であってもよい。 Here, FIG. 2 shows a state in which the joint at the side joint portion 60 is released and the absorbent article 1 is unfolded. The side joint portion 60 may extend along the front-rear direction L in each of the front exterior body 51 and the rear exterior body 52, which will be described later. In the pants-type absorbent article, the boundary between the front waist area S1 and the inseam area S3 may be defined by the rear end edge of the side joint 60 provided on the front exterior body 51. Similarly, the boundary between the rear waist circumference area S2 and the inseam area S3 may be defined by the front end edge of the side joint portion 60 provided on the rear exterior body 52. The inseam area S3 may be an area provided with the leg circumference opening 66.
 なお、本発明における外側部とは、幅方向Wにおける外縁を含む幅方向Wに一定の範囲を占める部分であり、外側縁とは、幅方向Wにおける外縁である。本発明における内側部とは、幅方向Wにおける内縁を含む幅方向Wに一定の範囲を占める部分であり、内側縁とは、幅方向Wにおける内縁である。また、本発明における前端部及び後端部は、前後方向Lにおける縁を含む前後方向Lに一定の範囲を占める部分であり、前端縁及び後端縁は、前後方向Lにおける縁である。外端部は、前端部及び後端部を含んでおり、外端縁は、前端縁及び後端縁を含んでいる。 The outer portion in the present invention is a portion that occupies a certain range in the width direction W including the outer edge in the width direction W, and the outer edge is an outer edge in the width direction W. The inner portion in the present invention is a portion that occupies a certain range in the width direction W including the inner edge in the width direction W, and the inner edge is an inner edge in the width direction W. Further, the front end portion and the rear end portion in the present invention are portions that occupy a certain range in the front-rear direction L including the edge in the front-rear direction L, and the front end edge and the rear end edge are edges in the front-rear direction L. The outer edge includes a front edge and a trailing edge, and the outer edge includes a front edge and a trailing edge.
 本実施形態では、吸収性物品1は、外装体50と、吸収性本体15と、を有していてよい。外装体50は、吸収性本体15と厚み方向に重なっている。外装体50は、前胴回り域S1に配置された前側外装体51と、後胴回り域S2に配置された後側外装体52と、を有してよい。前側外装体51は、前胴回り域S1において吸収性本体15の非肌面側に配置されている外装体である。後側外装体52は、前側外装体51と前後方向Lに離間し、かつ後胴回り域S2において吸収性本体15の非肌面側に配置されている外装体である。変形例において、前側外装体51と後側外装体52が一体化していてもよい。 In the present embodiment, the absorbent article 1 may have an exterior body 50 and an absorbent main body 15. The exterior body 50 overlaps the absorbent body 15 in the thickness direction. The exterior body 50 may have a front exterior body 51 arranged in the front waist circumference region S1 and a rear exterior body 52 arranged in the rear waist circumference region S2. The front exterior body 51 is an exterior body arranged on the non-skin surface side of the absorbent main body 15 in the front waist circumference region S1. The rear exterior body 52 is an exterior body that is separated from the front exterior body 51 in the front-rear direction L and is arranged on the non-skin surface side of the absorbent main body 15 in the rear waist circumference region S2. In the modified example, the front exterior body 51 and the rear exterior body 52 may be integrated.
 外装体50は、例えば不織布のような外装シートを複数有してよい。また、外装体50は、幅方向Wに伸縮可能に構成されてよい。複数の外装シート間に、幅方向Wに伸縮可能な外装伸縮性部材が配置されてよい。この代わりに、外装体50は、伸縮可能な外装シート自体によって、幅方向Wに伸縮可能に構成されてよい。 The exterior body 50 may have a plurality of exterior sheets such as non-woven fabrics. Further, the exterior body 50 may be configured to be expandable and contractible in the width direction W. An exterior elastic member that can be expanded and contracted in the width direction W may be arranged between the plurality of exterior sheets. Instead, the exterior body 50 may be configured to be stretchable in the width direction W by the stretchable exterior sheet itself.
 吸収性本体15は、前胴回り域S1、後胴回り域S2及び股下域S3にわたって配置されてよい。吸収性本体15は、前側外装体51及び後側外装体52とは別体として構成され、前胴回り域S1及び後胴回り域S2において、それぞれ前側外装体51及び後側外装体52と接合されていてよい。吸収性本体15は、複数の本体構成部材15Pによって構成されている。本体構成部材15Pは、吸収性本体15を構成する部材であり、少なくとも吸収体20と、吸収体20と重なるシート材30と、を含む。吸収体20を構成する吸収コア21及びコアラップ22も本体構成部材15Pを構成する。本体構成部材15Pは、吸収体20及びシート材30以外に、吸収性本体15に設けられる弾性部材を含んでよい。 The absorbent main body 15 may be arranged over the front waist circumference area S1, the rear waist circumference area S2, and the inseam area S3. The absorbent main body 15 is configured as a separate body from the front exterior body 51 and the rear exterior body 52, and is joined to the front exterior body 51 and the rear exterior body 52 in the front waist circumference area S1 and the rear waist circumference region S2, respectively. You can. The absorbent main body 15 is composed of a plurality of main body constituent members 15P. The main body component 15P is a member that constitutes the absorbent main body 15, and includes at least an absorber 20 and a sheet material 30 that overlaps the absorber 20. The absorption core 21 and the core wrap 22 constituting the absorber 20 also constitute the main body component 15P. The main body component 15P may include an elastic member provided on the absorbent main body 15 in addition to the absorbent body 20 and the sheet material 30.
 吸収コア21は、例えば粉砕パルプもしくは高吸収性ポリマー(SAP)、又はこれらの混合物を含んでいてよい。吸収コア21は、吸収コア21とは別体のコアラップ22によって覆われていてよい。コアラップ22としては、ティッシュを例示できる。シート材30は、吸収体20と重なる領域に少なくとも配置される。シート材30は、複数設けられてよく、吸収体20と重なる領域に配置されたシート材と、吸収体20と重ならない領域に配置されたシート材と、を含んでよい。シート材30は、吸収体20よりも非肌面側に配置された非肌面シートと、吸収体20よりも肌面側に配置された肌面シートと、を少なくとも有してよい。図2に示すように、肌面シートは、吸収体20の幅方向Wの中央を覆う液透過性の表面シート31と、吸収体20の外側部又は表面シート31の外側部を覆うサイドシート34と、を有してよい。図1に示すように、非肌面シートは、液不透過性の防漏シート32と、防漏シート32よりも非肌面側T2に配置された外装シート33と、を有してよい。外装シート33は、不織布によって構成されてよい。 The absorption core 21 may contain, for example, ground pulp or a highly absorbent polymer (SAP), or a mixture thereof. The absorption core 21 may be covered with a core wrap 22 that is separate from the absorption core 21. As the core wrap 22, a tissue can be exemplified. The sheet material 30 is at least arranged in a region overlapping the absorber 20. A plurality of sheet materials 30 may be provided, and may include a sheet material arranged in a region overlapping the absorber 20 and a sheet material arranged in a region not overlapping the absorber 20. The sheet material 30 may have at least a non-skin surface sheet arranged on the non-skin surface side of the absorber 20 and a skin surface sheet arranged on the skin surface side of the absorber 20. As shown in FIG. 2, the skin surface sheet includes a liquid-permeable surface sheet 31 that covers the center of the absorber 20 in the width direction W, and a side sheet 34 that covers the outer portion of the absorber 20 or the outer portion of the surface sheet 31. And may have. As shown in FIG. 1, the non-skin surface sheet may include a liquid-impermeable leak-proof sheet 32 and an exterior sheet 33 arranged on the non-skin surface side T2 of the leak-proof sheet 32. The exterior sheet 33 may be made of a non-woven fabric.
 次いで、図3から図7に基づいて、このように構成された吸収性物品1の製造方法、より詳細には、吸収性本体15の製造方法について説明する。なお、外装体の製造方法、及び吸収性本体と外装体を一体化して吸収性物品を得る方法については、既存の吸収性物品の製造方法を適用できる。 Next, a method for manufacturing the absorbent article 1 thus configured, and more specifically, a method for manufacturing the absorbent main body 15 will be described with reference to FIGS. 3 to 7. The existing manufacturing method of the absorbent article can be applied to the method of manufacturing the exterior body and the method of integrating the absorbent main body and the exterior body to obtain the absorbent article.
 既存の吸収性物品の製造方法の一例としては、前側外装体51を構成する前側外装シートが幅方向に連続した前側外装連続体を形成するともに、後側外装体52を構成する後側外装シートが幅方向に連続した後側外装連続体を形成する。前側外装連続体及び後側外装連続体を前後方向に離間させた状態で搬送し、前側外装連続体及び後側外装連続体に跨がるように、個々の吸収性本体15を配置する。このとき、搬送方向において一定間隔を空けて吸収性本体15を配置する。そして、吸収性本体の前後方向Lの中央を基点として吸収性本体15を折り畳み、前側外装連続体と後側外装連続体を重ねる。吸収性物品の外側部に対応する部分において前側外装連続体と後側外装連続体を接合し、サイド接合部60を形成する。そして、サイド接合部60の搬送方向の中央において前側外装連続体と後側外装連続体を切断する。これにより、個々のパンツ型の吸収性物品1を得ることができる。 As an example of an existing method for manufacturing an absorbent article, the front exterior sheet constituting the front exterior body 51 forms a front exterior continuum continuous in the width direction, and the rear exterior sheet constituting the rear exterior body 52 is formed. Form a continuous rear exterior continuum in the width direction. The front exterior continuum and the rear exterior continuum are transported in a state of being separated in the front-rear direction, and the individual absorbent main bodies 15 are arranged so as to straddle the front exterior continuum and the rear exterior continuum. At this time, the absorbent main body 15 is arranged at regular intervals in the transport direction. Then, the absorbent main body 15 is folded with the center of the absorbent main body in the front-rear direction L as a base point, and the front exterior continuous body and the rear exterior continuous body are overlapped. The front exterior continuum and the rear exterior continuum are joined at a portion corresponding to the outer portion of the absorbent article to form a side joint 60. Then, the front exterior continuum and the rear exterior continuum are cut at the center of the side joint 60 in the transport direction. Thereby, the individual pants-type absorbent article 1 can be obtained.
 図3は、吸収性本体15の製造方法の全体の流れを説明するための図である。吸収性本体15の製造方法は、半製品形成ステップとS13と、本体形成ステップS15と、本体切断ステップS17と、を少なくとも有する。半製品形成ステップS13は、複数の吸収体20が前後方向Lに連続した半製品吸収体20Sを形成する。本体形成ステップS15は、シート材30が連続したシート連続体30Cに対して、吸収体20が連続する半製品吸収体20Sを重ね、吸収性本体15が前後方向Lに連続した本体連続体15Cを搬送方向MDに連続して形成する。よって、図3に示す吸収性本体15の製造方法における搬送方向MDは、吸収性本体15の前後方向Lに沿っており、直交方向CDは、吸収性本体15の幅方向Wに沿っている。本体切断ステップS17は、本体形成ステップS15よりも後のステップであり、本体連続体15Cを搬送方向MDに直交する直交方向CDに沿った切断位置CL(第1切断位置CL1及び第2切断位置CL2)において切断する。切断位置CLは、吸収性本体15の前後方向の端縁に対応する位置である。このようにして、個々の吸収性本体15を形成する。 FIG. 3 is a diagram for explaining the overall flow of the manufacturing method of the absorbent main body 15. The method for manufacturing the absorbent main body 15 includes at least a semi-finished product forming step and S13, a main body forming step S15, and a main body cutting step S17. In the semi-finished product forming step S13, the plurality of absorbers 20 form the semi-finished product absorber 20S which is continuous in the front-rear direction L. In the main body forming step S15, the semi-finished absorbent body 20S in which the absorber 20 is continuous is superposed on the sheet continuous body 30C in which the sheet material 30 is continuous, and the main body continuous body 15C in which the absorbent main body 15 is continuous in the front-rear direction L is formed. It is formed continuously in the transport direction MD. Therefore, the transport direction MD in the method of manufacturing the absorbent main body 15 shown in FIG. 3 is along the front-rear direction L of the absorbent main body 15, and the orthogonal direction CD is along the width direction W of the absorbent main body 15. The main body cutting step S17 is a step after the main body forming step S15, and cuts the main body continuum 15C along the orthogonal direction CD orthogonal to the transport direction MD (first cutting position CL1 and second cutting position CL2). ) To disconnect. The cutting position CL is a position corresponding to the edge of the absorbent body 15 in the front-rear direction. In this way, the individual absorbent body 15 is formed.
 本体形成ステップS15は、シート材30が連続したシート連続体30Cを搬送するシート搬送ステップS151と、シート連続体30Cに対して半製品吸収体20Sを重ねる吸収体積層ステップS152と、を有してよい。シート搬送ステップS151は、シート材30としての防漏シート32が連続する防漏シート連続体32C、シート材30としての外装シート33が連続する外装シート連続体33C、シート材30としての表面シート31が連続する表面シート連続体31C、及びシート材30としてのサイドシート34が連続するサイドシート連続体34Cを搬送してよい。 The main body forming step S15 includes a sheet transport step S151 for transporting the sheet continuous body 30C in which the sheet material 30 is continuous, and an absorber stacking step S152 for superimposing the semi-finished absorber 20S on the sheet continuous body 30C. Good. In the sheet transfer step S151, the leak-proof sheet continuum 32C in which the leak-proof sheet 32 as the sheet material 30 is continuous, the exterior sheet continuum 33C in which the exterior sheet 33 as the sheet material 30 is continuous, and the surface sheet 31 as the sheet material 30. The surface sheet continuum 31C which is continuous and the side sheet continuous body 34C which is continuous with the side sheet 34 as the sheet material 30 may be conveyed.
 吸収体積層ステップS152は、シート連続体30Cに対して、前後方向Lに間隔を空けて半製品吸収体20Sを重ねる。半製品吸収体20Sは、2個の吸収体20が連続していてもよいし、3個以上の吸収体20が連続してもよい。複数の吸収体が連続する半製品吸収体20Sをシート連続体30C上に配置するため、シート連続体30Cに対する吸収体の位置合わせを、複数同時に行うことができる。そのため、吸収体20の位置合わせを簡略化できる。 In the absorber laminating step S152, the semi-finished absorber 20S is laminated on the sheet continuous body 30C at intervals in the front-rear direction L. In the semi-finished absorber 20S, two absorbers 20 may be continuous, or three or more absorbers 20 may be continuous. Since the semi-finished absorber 20S in which a plurality of absorbers are continuous is arranged on the sheet continuum 30C, a plurality of absorbers can be aligned with respect to the sheet continuum 30C at the same time. Therefore, the alignment of the absorber 20 can be simplified.
 吸収体積層ステップS152は、複数のシート連続体30Cに半製品吸収体20Sを重ねてよい。具体的には、防漏シート連続体32Cと表面シート連続体31Cの間に半製品吸収体20Sを配置してよい。本実施の形態では、吸収体積層ステップS152は、後述する第2接合ステップS1532と第1接合ステップS1531の間に実行される。 In the absorber laminating step S152, the semi-finished absorber 20S may be laminated on the plurality of sheet continuous bodies 30C. Specifically, the semi-finished absorber 20S may be arranged between the leak-proof sheet continuum 32C and the surface sheet continuum 31C. In the present embodiment, the absorber laminating step S152 is executed between the second joining step S1532 and the first joining step S1531, which will be described later.
 接合部形成ステップS153は、本体構成部材15P同士を接合する接合部80を形成する。接合部形成ステップS153については、後述にて詳細に説明する。 The joint portion forming step S153 forms a joint portion 80 for joining the main body constituent members 15P to each other. The joint forming step S153 will be described in detail later.
 本体切断ステップS17は、本体連続体15Cを搬送方向MDに直交する直交方向CDに沿った切断位置において切断し、個々の吸収性本体15を形成する。吸収性物品の製造方法は、本体切断ステップS17によって個々の吸収性本体15を得た後、上述のように、当該吸収性本体15と外装体50を合流させて吸収性物品1を得ることができる。 The main body cutting step S17 cuts the main body continuous body 15C at a cutting position along the orthogonal direction CD orthogonal to the transport direction MD to form individual absorbent main bodies 15. As a method for producing an absorbent article, after obtaining each absorbent body 15 by the main body cutting step S17, the absorbent main body 15 and the exterior body 50 are merged to obtain the absorbent article 1 as described above. it can.
 次いで、図4に基づいて、半製品形成工程について説明する。図4は、半製品形成ステップS13の流れを説明するための図である。半製品形成ステップS13は、コア形成ステップS131と、コアラップ被覆ステップS132と、連続吸収体切断ステップS133と、を有してよい。コア形成ステップS131は、個々の吸収コア21を形成し、又は複数の吸収コア21が連なったコア連続体21Cを形成する。本実施の形態では、製品2個分の吸収コア21が連なったコア連続体21Cを形成する。コア連続体21Cは、吸収コア21の前端縁同士が連なっている。他の形態において、コア連続体21Cは、吸収コア21の後端縁同士が連なってよい。コア形成ステップS131は、図示しない積層ドラムによって吸収材料を積層して吸収コア21を形成してもよい。 Next, the semi-finished product forming process will be described with reference to FIG. FIG. 4 is a diagram for explaining the flow of the semi-finished product forming step S13. The semi-finished product forming step S13 may include a core forming step S131, a core wrap covering step S132, and a continuous absorber cutting step S133. The core formation step S131 forms individual absorption cores 21 or forms a core continuum 21C in which a plurality of absorption cores 21 are connected. In the present embodiment, a core continuum 21C in which two absorption cores 21 for two products are connected is formed. In the core continuum 21C, the front end edges of the absorption core 21 are connected to each other. In another form, the core continuum 21C may have trailing edges of the absorption core 21 connected to each other. In the core forming step S131, the absorbing material may be laminated by a laminated drum (not shown) to form the absorbing core 21.
 コアラップ被覆ステップS132は、コアラップ22が連続したコアラップ連続体22Cとコア連続体21Cを重ねた後に、コアラップ連続体22Cによってコア連続体21Cを被覆する。このように、製品2個分の吸収コア21が連続するコア連続体21Cをコアラップ連続体22Cに対して配置するため、コアラップ連続体22Cに対する吸収コア21の位置合わせを、製品2個分同時に行うことができる。そのため、吸収コア21の位置合わせを簡略化できる。 In the core wrap coating step S132, the core wrap continuum 22C and the core continuum 21C are overlapped with each other, and then the core wrap continuum 22C coats the core continuum 21C. In this way, in order to arrange the core continuum 21C in which the absorption cores 21 for two products are continuous with respect to the core wrap continuum 22C, the absorption cores 21 are aligned with respect to the core wrap continuum 22C at the same time for two products. be able to. Therefore, the alignment of the absorption core 21 can be simplified.
 本実施の形態では、コアラップ連続体22Cの直交方向CDの中央に、コア連続体21Cを前後方向Lに間隔を空けて配置する。コア連続体21Cの前後方向Lは、搬送方向MDに沿っている。そして、コアラップ連続体22Cの直交方向CDの端部(コア連続体21Cよりも直交方向CDの外側の部分)を搬送方向MDに沿って折り畳み、吸収コア21の上面を覆う。これにより、コアラップ連続体22Cによってコア連続体21Cが被覆された連続吸収体20Cを得ることができる。なお、他の製造方法において、コアラップ被覆ステップS132は、コア連続体21Cを被覆するのではなく、個々の吸収コア21を被覆するように構成してもよい。 In the present embodiment, the core continuum 21C is arranged at the center of the orthogonal direction CD of the core wrap continuum 22C at intervals in the front-rear direction L. The front-rear direction L of the core continuum 21C is along the transport direction MD. Then, the end portion of the orthogonal direction CD of the core wrap continuum 22C (the portion outside the orthogonal direction CD with respect to the core continuous body 21C) is folded along the transport direction MD to cover the upper surface of the absorption core 21. As a result, the continuous absorber 20C in which the core continuum 21C is coated with the core wrap continuum 22C can be obtained. In another manufacturing method, the core wrap coating step S132 may be configured to cover the individual absorption cores 21 instead of coating the core continuum 21C.
 連続吸収体切断ステップS133は、連続吸収体20Cを切断し、半製品吸収体20Sを形成する。連続吸収体切断ステップS133は、吸収コア21同士(吸収コアの前端縁同士)の境界に対応する位置で、直交方向CDに沿って連続吸収体20Cを切断する。このようにして得られた半製品吸収体20Sは、2個分の吸収体20が含まれており、吸収体20の後端縁同士が連なっている。半製品吸収体20Sの搬送方向MDの端縁は、吸収体20の前端縁に一致し、かつ吸収コア21の前端縁に一致する。 The continuous absorber cutting step S133 cuts the continuous absorber 20C to form the semi-finished absorber 20S. The continuous absorber cutting step S133 cuts the continuous absorber 20C along the orthogonal direction CD at a position corresponding to the boundary between the absorption cores 21 (the front end edges of the absorption cores). The semi-finished absorber 20S thus obtained contains two absorbers 20, and the trailing edges of the absorbers 20 are connected to each other. The edge of the transport direction MD of the semi-finished absorber 20S coincides with the front edge of the absorber 20 and coincides with the front edge of the absorption core 21.
 図5、図6及び図7は、接合部形成ステップS153を説明するための図であり、各接合部(第1接着部81X、第2接着部82X、第3接着部83X、サイド接着部84X及び補助接合部85X)を示した図である。図5は、各シート材の連続体を平面から見た図であり、図6及び図7は、図5に示す線に沿った断面図である。図6は、直交方向CDに沿った線の断面図であり、図7は、搬送方向MDに沿った線の断面図である。図7は、具体的には、図5(d)に示す5F-5F線に沿った断面図である。なお、図3においては、説明の便宜上、接合部形成ステップS153を示すが、各接合部については省略している。本実施の形態の第1本体構成部材15P1は、表面シート31であり、第2本体構成部材15P2は、防漏シート32である。なお、第1本体構成部材15P1と第2本体構成部材15P2は、吸収体20とシート材30であってもよいし、吸収コア21とコアラップ22であってもよいし、吸収コア21を挟んで配置された2層のコアラップ22であってもよいし、吸収体20を厚さ方向に挟んで配置された複数のシート材であってもよいし、吸収体20よりも肌面側に配置された複数のシート材であってもよいし、吸収体20よりも非肌面側に配置された複数のシート材であってもよい。接合部80は、吸収性本体15の平面視における一部の接合領域R31に設けられている。吸収性本体15には、本体構成部材15P同士が接合された接合部80が設けられた接合領域R31と、本体構成部材15P同士が接合されてない非接合領域R32と、を有してよい。 5, FIG. 6 and FIG. 7 are views for explaining the joint portion forming step S153, and each joint portion (first adhesive portion 81X, second adhesive portion 82X, third adhesive portion 83X, side adhesive portion 84X) is shown. And the auxiliary joint portion 85X) are shown. FIG. 5 is a plan view of the continuum of each sheet material, and FIGS. 6 and 7 are cross-sectional views taken along the line shown in FIG. FIG. 6 is a cross-sectional view of a line along the orthogonal direction CD, and FIG. 7 is a cross-sectional view of a line along the transport direction MD. Specifically, FIG. 7 is a cross-sectional view taken along the line 5F-5F shown in FIG. 5 (d). Note that, in FIG. 3, for convenience of explanation, the joint portion forming step S153 is shown, but each joint portion is omitted. The first main body constituent member 15P1 of the present embodiment is a surface sheet 31, and the second main body constituent member 15P2 is a leak-proof sheet 32. The first main body constituent member 15P1 and the second main body constituent member 15P2 may be the absorber 20 and the sheet material 30, the absorption core 21 and the core wrap 22, and the absorption core 21 is sandwiched between them. It may be the arranged two-layer core wrap 22, or it may be a plurality of sheet materials arranged so as to sandwich the absorber 20 in the thickness direction, or it may be arranged on the skin surface side of the absorber 20. It may be a plurality of sheet materials, or a plurality of sheet materials arranged on the non-skin surface side of the absorber 20. The joint portion 80 is provided in a part of the joint region R31 in the plan view of the absorbent main body 15. The absorbent main body 15 may have a joining region R31 provided with a joining portion 80 in which the main body constituent members 15P are joined to each other, and a non-joining region R32 in which the main body constituent members 15P are not joined to each other.
 図5に示すように、接合部形成ステップS153は、第1本体構成部材15P1に対して接着剤を塗布して第1接着部81Xを設ける第1接合ステップS1531と、第2本体構成部材15P2に対して接着剤を塗布して第2接着部82Xを設ける第2接合ステップS1532と、第1本体構成部材15P1及び第2本体構成部材15P2以外の第3本体構成部材15P3に対して接着剤を塗布して第3接着部83Xを設ける第3接合ステップS1533と、超音波溶着、熱溶着及びエンボス加工のいずれかによって第1本体構成部材15P1及び第2本体構成部材15P2を接合する補助接合部85Xを形成する補助接合ステップS1535と、を有してよい。なお、各接合ステップの順序は、問わず、本実施の形態では、第3接合ステップS1533、第2接合ステップS1532、第1接合ステップS1531及び補助接合ステップS1535の順序で実行される。接合部形成ステップS153は、第1接合ステップS1531及び補助接合ステップS1535の間に、サイドシートが連続したサイドシート連続体34Cに対して接着剤を塗布してサイド接着部84Xを設けるステップを有してよい。 As shown in FIG. 5, in the joint portion forming step S153, the first main body constituent member 15P1 is coated with an adhesive to provide the first adhesive portion 81X, and the joint portion forming step S153 is applied to the first main body constituent member 15P2. On the other hand, the adhesive is applied to the second joining step S1532 which applies the adhesive to provide the second adhesive portion 82X, and the third main body constituent member 15P3 other than the first main body constituent member 15P1 and the second main body constituent member 15P2. The third joining step S1533 for providing the third bonding portion 83X and the auxiliary joining portion 85X for joining the first main body constituent member 15P1 and the second main body constituent member 15P2 by any of ultrasonic welding, heat welding, and embossing are provided. It may have an auxiliary joining step S1535 to be formed. The order of each joining step does not matter, and in the present embodiment, the third joining step S1533, the second joining step S1532, the first joining step S1531, and the auxiliary joining step S1535 are executed in this order. The joint portion forming step S153 has a step of applying an adhesive to the side sheet continuum 34C having continuous side sheets to provide the side adhesive portion 84X between the first joint step S1531 and the auxiliary joint step S1535. You can.
 また、本実施の形態では、本体形成ステップS15において搬送されるシート連続体毎に、シート連続体の直交方向CDの長さは、一定であり、各シート連続体を積層した後に、脚回り開口部66の形状に沿って切断している。図5(d)は、全ての接合部形成ステップS153を実行した本体連続体15Cの平面図である。図5(d)に示す本体連続体15Cは、図3に示すように、脚回り開口部66の形状に沿った切断ステップを実行した後に、本体切断ステップS17が実行される。 Further, in the present embodiment, the length of the orthogonal CD of the sheet continuum is constant for each sheet continuum conveyed in the main body forming step S15, and after laminating the sheet continuums, the leg circumference opening It is cut along the shape of the portion 66. FIG. 5D is a plan view of the main body continuum 15C in which all the joint forming steps S153 have been executed. As shown in FIG. 3, the main body continuum 15C shown in FIG. 5D is subjected to the main body cutting step S17 after executing the cutting step along the shape of the leg circumference opening 66.
 図5(a)及び図6(a)に示すように、接合部形成ステップS153は、第3接合ステップS1533を有してよい。第3接合ステップS1533は、第1本体構成部材15P1及び第2本体構成部材15P2以外の第3本体構成部材15P3に接着剤を塗布して第3接着部83Xを設ける。第3本体構成部材15P3は、第1本体構成部材15P1及び第2本体構成部材15P2以外の本体構成部材15Pであればよく、本実施の形態では、外装シート連続体33Cである。図5(a)は、第3接合ステップS1533によって第3接着部83Xを外装シート連続体33Cに設けた状態を示している。図6(a)は、図5(a)に示す5A―5A線に沿った断面図である。5A―5A線は、第1切断位置CL1に対応する位置である。 As shown in FIGS. 5A and 6A, the joint forming step S153 may include a third joining step S1533. In the third joining step S1533, an adhesive is applied to the third main body constituent member 15P3 other than the first main body constituent member 15P1 and the second main body constituent member 15P2 to provide the third adhesive portion 83X. The third main body constituent member 15P3 may be a main body constituent member 15P other than the first main body constituent member 15P1 and the second main body constituent member 15P2, and in the present embodiment, it is an exterior sheet continuum 33C. FIG. 5A shows a state in which the third adhesive portion 83X is provided on the exterior sheet continuum 33C by the third joining step S1533. FIG. 6A is a cross-sectional view taken along the line 5A-5A shown in FIG. 5A. The 5A-5A line is a position corresponding to the first cutting position CL1.
 第3接着部83Xは、第3接合ステップS1533において第3本体構成部材15P3に接着剤が塗布された部分であり、第3非接着部83Yは、第3接合ステップS1533において第3本体構成部材15P3に接着剤が塗布されていない部分である。外装シート連続体33Cの直交方向CDの両端部において、第3非接着部83Yは、搬送方向MDに連続している。搬送方向MDに連続する第3非接着部83Yよりも直交方向CDの内側において、第3接着部83Xは、搬送方向MDに連続している。外装シート連続体33Cの直交方向CDの中央部において、第3接着部83Xと第3非接着部83Yは、搬送方向MDにおいて交互に配置されている。搬送方向MDに間隔を空けて第3接着部83Xを設ける領域は、第3本体構成部材15P3の直交方向CDの少なくとも一部であってよく、第3本体構成部材15P3の直交方向CDの全域であってもよい。図6(a)に示すように、第1切断位置CL1に対応する位置では、直交方向CDの中心から直交方向の外側に向かって、第3非接着部83Y、第3接着部83X、及び第3非接着部83Yの順で並んでいる。 The third adhesive portion 83X is a portion where the adhesive is applied to the third main body component 15P3 in the third joining step S1533, and the third non-adhesive portion 83Y is the third main body constituent member 15P3 in the third joining step S1533. This is the part where the adhesive is not applied. At both ends of the orthogonal direction CD of the exterior sheet continuum 33C, the third non-adhesive portion 83Y is continuous with the transport direction MD. Inside the CD in the orthogonal direction from the third non-adhesive portion 83Y continuous with the transport direction MD, the third adhesive portion 83X is continuous with the transport direction MD. In the central portion of the orthogonal direction CD of the exterior sheet continuum 33C, the third adhesive portion 83X and the third non-adhesive portion 83Y are alternately arranged in the transport direction MD. The region where the third adhesive portion 83X is provided at intervals in the transport direction MD may be at least a part of the orthogonal direction CD of the third main body constituent member 15P3, and may be the entire area of the orthogonal direction CD of the third main body constituent member 15P3. There may be. As shown in FIG. 6A, at the position corresponding to the first cutting position CL1, the third non-adhesive portion 83Y, the third adhesive portion 83X, and the third adhesive portion 83X are directed from the center of the orthogonal direction CD toward the outside in the orthogonal direction. 3 Non-adhesive portions 83Y are arranged in this order.
 なお、本発明における非接着部は、接着剤が塗布されていない領域のみならず、接着剤が僅かに塗布されているが、当該接着剤を介して部材同士が接着されていない領域も含むものである。また、本発明における接着部は、接着剤が塗布されている領域のみならず、接着剤が塗布された領域に囲まれた領域(スパイラル塗工の曲線によって囲まれた領域)も含むものである。接着剤が塗布された領域に囲まれた領域は、全周囲を囲まれていなくてもよく、少なくとも全周囲の半分以上が囲まれた領域であればよい。 The non-adhesive portion in the present invention includes not only the region where the adhesive is not applied but also the region where the adhesive is slightly applied but the members are not adhered to each other via the adhesive. .. Further, the adhesive portion in the present invention includes not only the region to which the adhesive is applied but also the region surrounded by the region to which the adhesive is applied (the region surrounded by the curve of the spiral coating). The area surrounded by the area to which the adhesive is applied does not have to be surrounded by the entire circumference, and may be an area surrounded by at least half or more of the entire circumference.
 図5(b)及び図6(b)に示すように、接合部形成ステップS153は、第2接合ステップS1532を有してよい。第2接合ステップS1532は、第2本体構成部材15P2に対して接着剤を塗布して第2接着部82Xを設ける。第2本体構成部材15P2は、接合部形成ステップS153によって接合される本体構成部材15Pの他方であり、本実施の形態では、防漏シート連続体32Cである。なお、第2接合ステップS1532において接着剤を塗布する第2本体構成部材15P2は、個々の本体構成部材(製品1個分の本体構成部材)であってもよいし、本体構成部材15Pの連続体であってもよい。図5(b)は、第2接合ステップS1532によって第2接着部82Xを防漏シート連続体32Cに設けた状態を示している。図6(b)は、図5(b)に示す5B―5B線に沿った断面図である。5B―5B線は、第1切断位置CL1に対応する位置である。また、説明の便宜上、図5(b)では、第3接着部83Xを省略している。 As shown in FIGS. 5 (b) and 6 (b), the joint forming step S153 may include a second joint step S1532. In the second joining step S1532, an adhesive is applied to the second main body constituent member 15P2 to provide the second adhesive portion 82X. The second main body constituent member 15P2 is the other side of the main body constituent member 15P joined by the joining portion forming step S153, and in the present embodiment, it is a leak-proof sheet continuum 32C. The second main body constituent member 15P2 to which the adhesive is applied in the second joining step S1532 may be an individual main body constituent member (main body constituent member for one product) or a continuum of the main body constituent member 15P. It may be. FIG. 5B shows a state in which the second adhesive portion 82X is provided on the leak-proof sheet continuum 32C by the second joining step S1532. FIG. 6B is a cross-sectional view taken along the line 5B-5B shown in FIG. 5B. The 5B-5B line is a position corresponding to the first cutting position CL1. Further, for convenience of explanation, the third adhesive portion 83X is omitted in FIG. 5B.
 防漏シート連続体32Cの直交方向CDの両端部において、第2非接着部82Yは、搬送方向MDに連続している。搬送方向MDに連続する第2非接着部82Yよりも直交方向CDの内側において、第2接着部82Xは、搬送方向MDに連続している。防漏シート連続体32Cの直交方向CDの中央部において、第2非接着部82Yは、搬送方向MDに連続している。搬送方向MDに連続した第2接着部82Xと第2非接着部82Yの直交方向CDの間において、第2接着部82Xと第2非接着部82Yは、搬送方向MDにおいて交互に配置されている。搬送方向MDに間隔を空けて第2接着部82Xを設ける領域は、第2本体構成部材15P2の直交方向CDの少なくとも一部であってよく、第2本体構成部材15P2の直交方向CDの全域であってもよい。搬送方向MDに間隔を空けて設けられた第2非接着部82Yの直交方向の長さは、第3非接着部83Yの直交方向CDの長さと同じであってよい。また、図7に示すように、第2接着部82Xは、第3非接着部83Yの搬送方向MDの両端部に重なってよい。図6(b)に示すように、第1切断位置CL1に対応する位置では、直交方向CDの中心から直交方向の外側に向かって、第2非接着部82Y、第2接着部82X、及び第2非接着部82Yの順で並んでいる。 At both ends of the orthogonal direction CD of the leak-proof sheet continuum 32C, the second non-adhesive portion 82Y is continuous with the transport direction MD. Inside the CD in the orthogonal direction to the second non-adhesive portion 82Y continuous with the transport direction MD, the second adhesive portion 82X is continuous with the transport direction MD. At the central portion of the orthogonal direction CD of the leak-proof sheet continuum 32C, the second non-adhesive portion 82Y is continuous with the transport direction MD. The second adhesive portion 82X and the second non-adhesive portion 82Y are alternately arranged in the transport direction MD between the second adhesive portion 82X and the second non-adhesive portion 82Y orthogonal to the CD continuous with the transport direction MD. .. The region where the second adhesive portion 82X is provided at intervals in the transport direction MD may be at least a part of the orthogonal direction CD of the second main body constituent member 15P2, and may be the entire area of the orthogonal direction CD of the second main body constituent member 15P2. There may be. The length of the second non-adhesive portion 82Y provided at intervals in the transport direction MD in the orthogonal direction may be the same as the length of the orthogonal direction CD of the third non-adhesive portion 83Y. Further, as shown in FIG. 7, the second adhesive portion 82X may overlap both ends of the transport direction MD of the third non-adhesive portion 83Y. As shown in FIG. 6B, at the position corresponding to the first cutting position CL1, the second non-adhesive portion 82Y, the second adhesive portion 82X, and the second adhesive portion 82X are directed from the center of the orthogonal direction CD toward the outside in the orthogonal direction. 2 The non-adhesive portions 82Y are arranged in this order.
 図5(c)及び図6(c)に示すように、接合部形成ステップS153は、第1接合ステップS1531を有する。第1接合ステップS1531は、第1本体構成部材15P1に対して接着剤を塗布して第1接着部81Xを設ける。第1本体構成部材15P1は、接合部形成ステップS153において接合される本体構成部材15Pの一方であり、本実施の形態では、表面シート連続体31Cである。なお、第1本体構成部材15P1は、個々の本体構成部材(製品1個分の本体構成部材)であってもよいし、本体構成部材の連続体であってもよい。図5(c)は、第1接合ステップS1531によって第1接着部81Xを表面シート連続体31Cに設けた状態を示している。図6(c)は、図5(c)に示す5C―5C線に沿った断面図である。5C―5C線は、第1切断位置CL1に対応する位置である。第1接合ステップS1531は、第1本体構成部材15P1の直交方向CDの少なくとも一部において搬送方向MDに間隔を空けて第1接着部81Xを設ける。なお、本実施の形態では、第2接合ステップS1532と第1接合ステップS1531の間に、吸収体積層ステップS152が実行されるが、図5(c)においては、半製品吸収体20Sを省略して示している。また、説明の便宜上、図5(c)では、第2接着部82X及び第3接着部83Xを省略している。 As shown in FIGS. 5 (c) and 6 (c), the joint forming step S153 has a first joint step S1531. In the first joining step S1531, an adhesive is applied to the first main body constituent member 15P1 to provide the first adhesive portion 81X. The first main body constituent member 15P1 is one of the main body constituent members 15P to be joined in the joining portion forming step S153, and in the present embodiment, it is a surface sheet continuous body 31C. The first main body constituent member 15P1 may be an individual main body constituent member (main body constituent member for one product) or a continuous body of the main body constituent members. FIG. 5C shows a state in which the first adhesive portion 81X is provided on the surface sheet continuum 31C by the first joining step S1531. FIG. 6 (c) is a cross-sectional view taken along the line 5C-5C shown in FIG. 5 (c). The 5C-5C line is a position corresponding to the first cutting position CL1. In the first joining step S1531, at least a part of the orthogonal direction CD of the first main body component 15P1 is provided with the first bonding portion 81X at intervals in the transport direction MD. In the present embodiment, the absorber stacking step S152 is executed between the second joining step S1532 and the first joining step S1531, but in FIG. 5C, the semi-finished absorber 20S is omitted. Is shown. Further, for convenience of explanation, the second adhesive portion 82X and the third adhesive portion 83X are omitted in FIG. 5C.
 図5(d)及び図6(d)に示すように、接合部形成ステップS153は、サイドシート連続体34Cに対して接着剤を塗布してサイド接着部84Xを設けるサイド接合ステップS1534と、補助接合部85Xを設ける補助接合ステップS1535と、を有してよい。図5(d)、図6(d)、及び図6(e)は、サイド接着部84X及び補助接合部85Xを設けた状態を示している。図6(d)は、図5(d)に示す5D―5D線に沿った断面図である。5D―5D線は、第1切断位置CL1に対応する位置である。図6(e)は、図5(d)に示す5E―5E線に沿った断面図である。5E―5E線は、第2切断位置CL2に対応する位置である。説明の便宜上、図5(d)では、第1接着部81X、第2接着部82X及び第3接着部83Xを省略している。 As shown in FIGS. 5 (d) and 6 (d), the joint portion forming step S153 is assisted by the side joint step S1534 in which an adhesive is applied to the side sheet continuum 34C to provide the side adhesive portion 84X. It may have an auxiliary joining step S1535 that provides the joining portion 85X. 5 (d), 6 (d), and 6 (e) show a state in which the side adhesive portion 84X and the auxiliary joint portion 85X are provided. FIG. 6D is a cross-sectional view taken along the line 5D-5D shown in FIG. 5D. The 5D-5D line is a position corresponding to the first cutting position CL1. FIG. 6 (e) is a cross-sectional view taken along the line 5E-5E shown in FIG. 5 (d). The 5E-5E line is a position corresponding to the second cutting position CL2. For convenience of explanation, in FIG. 5D, the first adhesive portion 81X, the second adhesive portion 82X, and the third adhesive portion 83X are omitted.
 第1接合ステップS1531は、半製品吸収体20Sと重なる領域の少なくとも一部に第1接着部81Xを設け、半製品吸収体20Sと重ならない領域に第1接着部81Xが設けられていない第1非接着部81Yを設ける。第1接着部81Xは、第1接合ステップS1531において第1本体構成部材15P1に接着剤が塗布された部分であり、第1非接着部81Yは、第1接合ステップS1531において第1本体構成部材15P1に接着剤が塗布されていない部分である。第1接着部81Xと第1非接着部81Yは、搬送方向MDにおいて交互に配置されている。図7に示すように、第1接着部81Xは、半製品吸収体20Sと重なる領域の搬送方向MDの全域に設けられている。 In the first joining step S1531, the first adhesive portion 81X is provided in at least a part of the region overlapping with the semi-finished absorber 20S, and the first adhesive portion 81X is not provided in the region not overlapping with the semi-finished absorber 20S. A non-adhesive portion 81Y is provided. The first adhesive portion 81X is a portion where the adhesive is applied to the first main body constituent member 15P1 in the first joining step S1531, and the first non-adhesive portion 81Y is the first main body constituent member 15P1 in the first joining step S1531. This is the part where the adhesive is not applied. The first adhesive portion 81X and the first non-adhesive portion 81Y are alternately arranged in the transport direction MD. As shown in FIG. 7, the first adhesive portion 81X is provided in the entire area of the transport direction MD in the region overlapping the semi-finished product absorber 20S.
 本実施の形態の吸収性物品の製造方法は、本体連続体15Cの切断時における負荷を抑制できるように構成されている。具体的には、本体切断ステップS17は、第1本体切断ステップS171と第2本体切断ステップS172を有してよい。図3に示すように、第1本体切断ステップS171は、半製品吸収体20Sが前後方向Lに離間した離間領域R41内の第1切断位置CL1において本体連続体15Cを切断する。離間領域R41は、半製品吸収体20Sと重ならない領域である。第1本体切断ステップS171は、半製品吸収体20Sを切断せず、他の本体構成部材を切断するように構成されていればよく、本実施の形態にあっては、シート連続体30Cのみを切断している。 The method for producing an absorbent article of the present embodiment is configured so that the load at the time of cutting the main body continuum 15C can be suppressed. Specifically, the main body cutting step S17 may include a first main body cutting step S171 and a second main body cutting step S172. As shown in FIG. 3, the first main body cutting step S171 cuts the main body continuum 15C at the first cutting position CL1 in the separation region R41 in which the semi-finished absorber 20S is separated in the front-rear direction L. The separation region R41 is a region that does not overlap with the semi-finished absorber 20S. The first main body cutting step S171 may be configured so as not to cut the semi-finished absorber 20S but to cut other main body constituent members. In the present embodiment, only the sheet continuum 30C is used. I'm disconnected.
 第2本体切断ステップS172は、半製品吸収体20Sとシート連続体30Cが重なった積層領域R42内の第2切断位置CL2において、シート連続体30Cと半製品吸収体20Sを切断する。積層領域R42は、直交方向CDの少なくとも一部において半製品吸収体20Sが配置された領域であり、搬送方向MDにおける離間領域R41間に位置する。なお、第2切断位置CL2の直交方向CDの一部が半製品吸収体20Sに重なっていればよく、第2切断位置CL2の直交方向CDの全域が半製品吸収体20Sに重なってなくてよい。第1切断位置CL1は、吸収性本体15の前端縁15Fに対応する位置であってよく、第2切断位置CL2は、吸収性本体15の後端縁15Rに対応する位置であってよい。 The second main body cutting step S172 cuts the sheet continuum 30C and the semi-finished absorber 20S at the second cutting position CL2 in the laminated region R42 where the semi-finished absorber 20S and the sheet continuum 30C overlap. The laminated region R42 is a region in which the semi-finished absorber 20S is arranged in at least a part of the orthogonal direction CD, and is located between the separated regions R41 in the transport direction MD. It is sufficient that a part of the orthogonal CD at the second cutting position CL2 overlaps the semi-finished absorber 20S, and the entire area of the orthogonal CD at the second cutting position CL2 does not have to overlap the semi-finished absorber 20S. .. The first cutting position CL1 may be a position corresponding to the front edge 15F of the absorbent body 15, and the second cutting position CL2 may be a position corresponding to the trailing edge 15R of the absorbent body 15.
 第1切断位置CL1は、離間領域R41に設けられている。よって、第1本体切断ステップS171は、吸収コア21のみならず、コアラップ22も配置されていない領域で切断でき、第1切断位置CL1がより安定し易くなる。本体切断ステップS17において、第1本体切断ステップS171と第2本体切断ステップS172の両方を有することにより、シート連続体30Cと半製品吸収体20Sを常に切断する形態と比較して、切断刃に対する負荷、切断時に力がかかることによる周囲の部材が引っ張られたり、引き裂かれたりする等、切断時の負荷を低減できる。 The first cutting position CL1 is provided in the separation region R41. Therefore, the first main body cutting step S171 can cut not only the absorption core 21 but also the core wrap 22 in the region where the core wrap 22 is not arranged, and the first cutting position CL1 becomes more stable. In the main body cutting step S17, by having both the first main body cutting step S171 and the second main body cutting step S172, the load on the cutting blade is compared with the form in which the sheet continuum 30C and the semi-finished absorber 20S are always cut. , The load at the time of cutting can be reduced, for example, the surrounding members are pulled or torn due to the force applied at the time of cutting.
 本実施の形態の第1接合ステップS1531は、搬送方向MD間に配置された第1非接着部81Yを、第1本体構成部材15P1の直交方向CDの全域に亘って設けており、搬送方向MDに連続する第1接着部81Xを設けていない。第1本体構成部材15P1の直交方向CDの両端部には、搬送方向MDに連続して第1非接着部81Yが設けられており、第1非接着部81Yの間において、第1接着部81Xと第1非接着部81Yが搬送方向MDにおいて交互に配置されている。第1切断位置CL1の直交方向CDの全域が第1非接着部81Yに重なるため、第1切断位置において切断刃に接着剤が付着し難く、本体連続体15Cを繰り返し切断しても本体連続体15Cを適切に切断し続け易い。また、第2切断位置CL2の直交方向CDの一部が第1非接着部81Yに重なるため、第2切断位置において切断刃に接着剤が付着することを抑制でき、本体連続体15Cを繰り返し切断しても本体連続体15Cを適切に切断し続け易い。 In the first joining step S1531 of the present embodiment, the first non-adhesive portion 81Y arranged between the transport direction MDs is provided over the entire area of the orthogonal direction CD of the first main body constituent member 15P1 and is provided in the transport direction MD. The first adhesive portion 81X which is continuous with the above is not provided. First non-adhesive portions 81Y are provided at both ends of the orthogonal direction CD of the first main body component 15P1 continuously in the transport direction MD, and between the first non-adhesive portions 81Y, the first adhesive portion 81X And the first non-adhesive portion 81Y are alternately arranged in the transport direction MD. Since the entire area of the orthogonal direction CD of the first cutting position CL1 overlaps the first non-adhesive portion 81Y, it is difficult for the adhesive to adhere to the cutting blade at the first cutting position, and even if the main body continuous body 15C is repeatedly cut, the main body continuous body It is easy to continue cutting 15C properly. Further, since a part of the orthogonal direction CD of the second cutting position CL2 overlaps the first non-adhesive portion 81Y, it is possible to suppress the adhesive from adhering to the cutting blade at the second cutting position, and the main body continuum 15C is repeatedly cut. Even so, it is easy to continue to cut the main body continuum 15C properly.
 変形例において、第1接合ステップS1531は、第1本体構成部材15P1の直交方向CDの一部において搬送方向MDに間隔を空けて第1接着部81Xを設けてよい。すなわち、変形例に係る第1本体構成部材15P1には、搬送方向MDに連続する第1接着部81Xと、搬送方向MDに間隔を空けて配置された第1接着部81Xと、が直交方向に隣接して設けられてよい。第1本体構成部材15P1の直交方向CDの少なくとも一部に第1接着部81Xが設けられていないことにより、切断位置CLの直交方向CDの全体に第1接着部81Xが重なっている構成と比較して、切断刃に接着剤が付着し難く、本体連続体15Cを繰り返し切断しても本体連続体15Cを適切に切断し続け易い。 In the modified example, in the first joining step S1531, the first adhesive portion 81X may be provided at a part of the orthogonal direction CD of the first main body component 15P1 at intervals in the transport direction MD. That is, in the first main body constituent member 15P1 according to the modified example, the first adhesive portion 81X continuous with the transport direction MD and the first adhesive portion 81X arranged at intervals in the transport direction MD are orthogonal to each other. It may be provided adjacent to each other. Compared with the configuration in which the first adhesive portion 81X overlaps the entire orthogonal direction CD at the cutting position CL because the first adhesive portion 81X is not provided on at least a part of the orthogonal direction CD of the first main body component 15P1. As a result, the adhesive does not easily adhere to the cutting blade, and even if the main body continuous body 15C is repeatedly cut, it is easy to continue to cut the main body continuous body 15C appropriately.
 本体切断ステップにおける第1切断位置CL1の少なくとも一部及び第2切断位置CL2の少なくとも一部は、非接合領域R32に重なってよい。非接合領域R32は、接合部80(第1接着部81X、第2接着部82X、第3接着部83X、サイド接着部84X及び補助接合部85X)のいずれも重ならない部分である。接合領域R31は、接合部80(第1接着部81X、第2接着部82X、第3接着部83X、サイド接着部84X及び補助接合部85X)の少なくともいずれかに重なる部分である。図6(d)に示すように、本実施の形態の第1切断位置CL1には、直交方向CDの一端側から他端側に向かって非接合領域R32、接合領域R31、非接合領域R32、接合領域R31、非接合領域R32、接合領域R31、及び非接合領域R32の順で並んでいる。また、図6(e)に示すように、本実施の形態の第2切断位置CL2には、直交方向CDの一端側から他端側に向かって非接合領域R32、接合領域R31、及び非接合領域R32の順で並んでいる。 At least a part of the first cutting position CL1 and at least a part of the second cutting position CL2 in the main body cutting step may overlap the non-joining region R32. The non-joining region R32 is a portion where none of the joining portions 80 (first adhesive portion 81X, second adhesive portion 82X, third adhesive portion 83X, side adhesive portion 84X, and auxiliary joint portion 85X) overlap. The joint region R31 is a portion that overlaps with at least one of the joint portions 80 (first adhesive portion 81X, second adhesive portion 82X, third adhesive portion 83X, side adhesive portion 84X, and auxiliary joint portion 85X). As shown in FIG. 6D, at the first cutting position CL1 of the present embodiment, the non-joining region R32, the joining region R31, and the non-joining region R32, from one end side to the other end side of the orthogonal direction CD, The joined region R31, the non-joined region R32, the joined region R31, and the non-joined region R32 are arranged in this order. Further, as shown in FIG. 6 (e), at the second cutting position CL2 of the present embodiment, the non-joining region R32, the joining region R31, and the non-joining region R32 from one end side to the other end side of the orthogonal direction CD The areas R32 are arranged in this order.
 切断位置CLの直交方向CDの全体が接合部80に重なっていないため、切断する部分の剛性が高くなりすぎることを抑制し、切断時の負荷を抑えることができる。また、一般的に、本体連続体15Cを切断する際は、カッター等の切断装置を用いて切断し、当該切断装置の切断刃が本体連続体15Cに接する。第1接着部81X及び第2接着部82XのようにHMA等の接着剤を含む接合部80である場合には、切断位置CLの全体が接合部に重なっていないことにより、接着剤が切断刃に付着難くなる。よって、本体連続体15Cを繰り返し切断しても本体連続体15Cを適切に切断し続け易い。 Since the entire orthogonal direction CD of the cutting position CL does not overlap the joint portion 80, it is possible to suppress the rigidity of the cutting portion from becoming too high and suppress the load at the time of cutting. Further, in general, when cutting the main body continuous body 15C, it is cut by using a cutting device such as a cutter, and the cutting blade of the cutting device comes into contact with the main body continuous body 15C. In the case of the joint portion 80 containing an adhesive such as HMA as in the first adhesive portion 81X and the second adhesive portion 82X, the adhesive is a cutting blade because the entire cutting position CL does not overlap the joint portion. It becomes difficult to adhere to. Therefore, even if the main body continuum 15C is repeatedly cut, it is easy to continue to cut the main body continuous body 15C appropriately.
 また、第1切断位置CL1の少なくとも一部及び第2切断位置CL2の少なくとも一部は、本体構成部材15P同士が接合された接合部80に重なってよい。第1切断位置及び第2切断位置の全体が非接合領域に重なっていないため、切断する部分の剛性が低くなりすぎることを抑制し、切断対象に一定のテンションがかかった状態で切断でき、意図した切断位置で適切に切断でき、切断のずれや切断部位が意図しない部分に伝播する等の不具合を抑制できる。 Further, at least a part of the first cutting position CL1 and at least a part of the second cutting position CL2 may overlap the joint portion 80 to which the main body constituent members 15P are joined to each other. Since the entire first cutting position and the second cutting position do not overlap the non-joining region, it is possible to prevent the rigidity of the cutting portion from becoming too low and to cut with a certain tension applied to the cutting target. It is possible to cut appropriately at the cut position, and it is possible to suppress problems such as cutting deviation and propagation of the cut part to an unintended part.
 第1切断位置CL1の少なくとも一部及び第2切断位置CL2の少なくとも一部は、補助接合部85Xと重なる領域に配置されてよい。本実施の形態では、第1切断位置CL1の直交方向の一部は、補助接合部85Xに重なる領域に設けられている。超音波溶着、熱溶着及びエンボス加工のいずれかによって接合された補助接合部85Xは、接着剤を有しない。そのため、補助接合部85Xが切断位置CLに設けられていても、切断刃に接着剤が付着する不具合の発生を抑制できる。 At least a part of the first cutting position CL1 and at least a part of the second cutting position CL2 may be arranged in a region overlapping the auxiliary joint portion 85X. In the present embodiment, a part of the first cutting position CL1 in the orthogonal direction is provided in a region overlapping the auxiliary joint portion 85X. The auxiliary joint 85X joined by any of ultrasonic welding, heat welding and embossing has no adhesive. Therefore, even if the auxiliary joint portion 85X is provided at the cutting position CL, it is possible to suppress the occurrence of a problem that the adhesive adheres to the cutting blade.
 接合領域R31は、幅方向Wにおいて非接合領域R32の両側に配置されてよい。具体的には、第1切断位置CL1において、接合領域R31は、非接合領域R32よりも直交方向CDの外側に設けられている。これにより、本体連続体15Cが切断された際に、本体連続体15Cの直交方向CDの端部から捲れることを抑制し、本体連続体15Cを安定して切断できる。 The joining region R31 may be arranged on both sides of the non-joining region R32 in the width direction W. Specifically, at the first cutting position CL1, the junction region R31 is provided outside the non-junction region R32 in the orthogonal direction CD. As a result, when the main body continuum 15C is cut, it is possible to prevent the main body continuous body 15C from being rolled up from the end of the orthogonal direction CD, and the main body continuous body 15C can be stably cut.
 第1本体構成部材15P1及び第2本体構成部材15P2は、吸収コア21を挟んで配置されたシート材30であってよい。吸収コア21を挟んで配置されたシート材30の組み合わせは、表面シート31と防漏シート32であってもよいし、表面シート31と外装シート33であってもよいし、吸収コア21の肌面側に配置されたコアラップ22と防漏シート32であってもよいし、吸収コア21の肌面側に配置されたコアラップ22と外装シート33であってもよいし、吸収コア21の非肌面側に配置されたコアラップ22と表面シート31であってもよいし、吸収コア21を挟んで配置されたコアラップ22であってもよい。この構成によれば、吸収コア21から流出した吸収材料を接合部80によって保持でき、吸収材料が零れることを抑制できる。特に、本実施の形態の半製品吸収体20Sの搬送方向MDの端縁は、吸収コア21の前後方向Lの端縁と一致しており、吸収コア21の前後方向Lの端縁よりも前後方向Lの外側においてコアラップ22が接合されていない。このように、複数の吸収コア21を一体化して形成するとともに、複数の吸収体20を一体化して形成する製造方法においては、平面視における吸収コア21の周囲全体をコアラップ22によって覆うことができないことがある。当該製造方法においては、吸収コア21を挟んで配置されたシート材30を接合部80によって接合することが好ましい。 The first main body constituent member 15P1 and the second main body constituent member 15P2 may be a sheet material 30 arranged with the absorption core 21 interposed therebetween. The combination of the sheet materials 30 arranged so as to sandwich the absorption core 21 may be the surface sheet 31 and the leak-proof sheet 32, the surface sheet 31 and the exterior sheet 33, or the skin of the absorption core 21. The core wrap 22 and the leak-proof sheet 32 arranged on the surface side may be used, the core wrap 22 and the exterior sheet 33 arranged on the skin surface side of the absorbing core 21 may be used, or the non-skin of the absorbing core 21 may be used. The core wrap 22 and the surface sheet 31 arranged on the surface side may be used, or the core wrap 22 may be arranged so as to sandwich the absorption core 21. According to this configuration, the absorption material flowing out from the absorption core 21 can be held by the joint portion 80, and the absorption material can be prevented from spilling. In particular, the edge of the transport direction MD of the semi-finished absorber 20S of the present embodiment coincides with the edge of the absorption core 21 in the front-rear direction L, and is before and after the edge of the absorption core 21 in the front-rear direction L. The core wrap 22 is not joined outside the direction L. As described above, in the manufacturing method in which the plurality of absorption cores 21 are integrally formed and the plurality of absorbers 20 are integrally formed, the entire periphery of the absorption core 21 in a plan view cannot be covered by the core wrap 22. Sometimes. In the manufacturing method, it is preferable to join the sheet materials 30 arranged so as to sandwich the absorption core 21 by the joining portion 80.
 吸収コア21を挟んで配置されたシート材30同士を接合する接合部80は、切断位置CLの直交方向CDの中央部に重なってよい。本実施の形態においては、補助接合部85Xが第1切断位置CL1の直交方向CDの中央に重なっており、第1接着部81X及び第3接着部83Xが第2切断位置CL2の直交方向CDの中央に重なっている。一般的に、吸収コア21は、吸収性本体15の直交方向CDの全域に配置されてなく、吸収性本体の直交方向CDの中央に配置されている。吸収コア21は、パルプ及びSAP等の吸収材料を含んでおり、特にSAPは、粒子状であり、吸収コア21から流出することがある。切断位置CLの直交方向CDの中央部に接合部が重なっていることにより、吸収コア21から前後方向Lの外側に吸収材料に移動した際に、接合部80によって吸収材料をせき止め、吸収材料が零れることを抑制できる。 The joint portion 80 for joining the sheet materials 30 arranged so as to sandwich the absorption core 21 may overlap with the central portion of the CD in the orthogonal direction of the cutting position CL. In the present embodiment, the auxiliary joint portion 85X overlaps the center of the orthogonal direction CD of the first cutting position CL1, and the first adhesive portion 81X and the third adhesive portion 83X of the orthogonal direction CD of the second cutting position CL2. It overlaps in the center. Generally, the absorption core 21 is not arranged in the entire area of the orthogonal CD of the absorbent body 15, but is arranged in the center of the orthogonal CD of the absorbent body 15. The absorption core 21 contains an absorbent material such as pulp and SAP, and in particular SAP is particulate and may flow out of the absorption core 21. Since the joint portion overlaps the central portion of the CD in the orthogonal direction of the cutting position CL, when the joint portion moves from the absorption core 21 to the outside of the front-rear direction L to the absorption material, the joint portion 80 dams the absorption material, and the absorption material becomes It can suppress spilling.
 本体切断ステップS17は、吸収コア21に重ならない領域に切断位置CLを設けてよい。切断位置CLは、搬送方向MDにおける吸収コア同士の間隔に設けられてよい。吸収コア21が配置されていない領域は、吸収材料が配置されてなく、吸収コア21が配置された領域と比較して、厚みが薄い。よって、切断位置CLが安定し易く、意図した切断位置CLで適切に本体連続体15Cを切断できる。また、一般的に、吸収コア21は、吸収性本体15の幅方向Wの全域に配置されてなく、吸収性本体15の幅方向Wの一部の領域に配置されている。そのため、吸収コア21に重なる領域で切断使用しようとすると、切断位置CLにおいて吸収コア21の有無に起因して厚みが変化する。しかし、切断位置CLが吸収コア21に重ならない領域に設けられていることにより、切断位置CLにおいて吸収コア21の有無に起因して厚みが変化せず、切断位置CLが安定し、意図した切断位置CLで適切に切断できる。 In the main body cutting step S17, the cutting position CL may be provided in a region that does not overlap with the absorption core 21. The cutting position CL may be provided at a distance between the absorption cores in the transport direction MD. The region where the absorption core 21 is not arranged is thinner than the region where the absorption material is not arranged and the absorption core 21 is arranged. Therefore, the cutting position CL is easy to stabilize, and the main body continuum 15C can be appropriately cut at the intended cutting position CL. Further, in general, the absorption core 21 is not arranged in the entire width direction W of the absorbent main body 15, but is arranged in a part of the width direction W of the absorbent main body 15. Therefore, when attempting to cut and use in the region overlapping the absorption core 21, the thickness changes depending on the presence or absence of the absorption core 21 at the cutting position CL. However, since the cutting position CL is provided in a region that does not overlap with the absorption core 21, the thickness does not change due to the presence or absence of the absorption core 21 at the cutting position CL, the cutting position CL is stable, and the intended cutting is performed. Can be cut properly at position CL.
 本体切断ステップS17における第2本体切断ステップS172は、半製品吸収体20Sにおける吸収体同士の境界でシート連続体と半製品吸収体を切断してよい。本実施の形態では、吸収体20の後端縁同士の境界に対応する位置に第2切断位置CL2が設けられる。半製品形成ステップによって得られた半製品吸収体は、製品2個分の吸収体が連続している。当該半製品吸収体における製品2個分の吸収コア同士の間隔は、コアラップ被覆ステップS132におけるコア連続体21Cの前後方向Lに間隔に対応している。第2本体切断ステップS172において半製品吸収体20Sにおける吸収体20同士の境界で本体連続体15Cを切断する際に、コア連続体21Cが前後方向Lに間隔を空けた領域内で本体連続体15Cを切断できる。よって、第2本体切断ステップS172において、吸収コア21と重ならない領域で本体連続体15Cを切断でき、切断時における負荷をより抑制できる。 In the second main body cutting step S172 in the main body cutting step S17, the sheet continuum and the semi-finished product absorber may be cut at the boundary between the absorbers in the semi-finished absorber 20S. In the present embodiment, the second cutting position CL2 is provided at a position corresponding to the boundary between the trailing end edges of the absorber 20. The semi-finished absorber obtained by the semi-finished product forming step is a series of absorbers for two products. The distance between the absorption cores for two products in the semi-finished absorbent body corresponds to the distance in the front-rear direction L of the core continuum 21C in the core wrap coating step S132. When the main body continuum 15C is cut at the boundary between the absorbers 20 in the semi-finished absorber 20S in the second main body cutting step S172, the main body continuous body 15C is within the region where the core continuous body 21C is spaced in the front-rear direction L. Can be disconnected. Therefore, in the second main body cutting step S172, the main body continuum 15C can be cut in a region that does not overlap with the absorption core 21, and the load at the time of cutting can be further suppressed.
 また、本体形成ステップS15は、離間領域R41内の第1切断位置CL1を挟んで各半製品吸収体20Sを配置してよい。半製品形成ステップS13において吸収コア21同士の間隔をあけるとともに、本体形成ステップS15において半製品吸収体20S同士の間隔を空けることにより、本体連続体15C上における吸収コア21同士の間隔を設けることができる。このように構成された本体連続体15Cを切断することで、前後方向Lに所定間隔を空けた吸収コア21を有する吸収性本体15を得ることができる。また、本体連続体15C上における吸収コア21同士の間隔を設けることができるため、吸収コア21に重ならない領域で本体連続体15Cを切断することができる。よって、切断位置が安定し易く、意図した切断位置で適切に切断できる。 Further, in the main body forming step S15, each semi-finished product absorber 20S may be arranged with the first cutting position CL1 in the separation region R41 interposed therebetween. In the semi-product forming step S13, the absorption cores 21 are spaced apart from each other, and in the main body forming step S15, the semi-finished product absorbers 20S are spaced apart from each other, so that the absorption cores 21 are spaced on the main body continuum 15C. it can. By cutting the main body continuum 15C configured in this way, it is possible to obtain an absorbent main body 15 having absorption cores 21 spaced apart from each other in the front-rear direction L. Further, since the space between the absorption cores 21 on the main body continuum 15C can be provided, the main body continuum 15C can be cut in a region that does not overlap with the absorption core 21. Therefore, the cutting position is easy to stabilize, and it is possible to appropriately cut at the intended cutting position.
 以上、上述の実施形態を用いて本発明について詳細に説明したが、当業者にとっては、本発明が本明細書中に説明した実施形態に限定されるものではないということは明らかである。本発明は、特許請求の範囲の記載により定まる本発明の趣旨及び範囲を逸脱することなく修正及び変更態様として実施することができる。したがって、本明細書の記載は、例示説明を目的とするものであり、本発明に対して何ら制限的な意味を有するものではない。 Although the present invention has been described in detail using the above-described embodiments, it is clear to those skilled in the art that the present invention is not limited to the embodiments described in the present specification. The present invention can be implemented as modifications and modifications without departing from the spirit and scope of the present invention as defined by the claims. Therefore, the description of the present specification is for the purpose of exemplification and does not have any limiting meaning to the present invention.
 なお、本実施の形態では、第1本体構成部材15P1は、表面シート31であり、第2本体構成部材15P2は、防漏シート32である。しかし、他の形態において、第1本体構成部材15P1が外装シート33であって、第2本体構成部材15P2が外装シート33以外のシート材30であってもよいし、第1本体構成部材15P1が防漏シート32であって、第2本体構成部材15P2が防漏シート32以外のシート材30であってもよいし、第1本体構成部材15P1がコアラップ22であって、第2本体構成部材15P2がコアラップ22以外のシート材30であってもよいし、第1本体構成部材15P1が表面シート31であって、第2本体構成部材15P2が表面シート以外のシート材30であってもよい。本体構成部材15P同士を接合する接着剤を有する接着部は、複数層に設けられてよく、変形例において、複数層の接着部のうち、第1接着部以外の接着部は、切断位置において本体連続体の直交方向の全域に設けられていてよい。第1接着部が設けられていない第1非接着部に重なる領域に切断位置の少なくとも一部が設けられているため、当該第1接着剤の有無によって本体連続体を適切に切断し続け易い効果を得ることができる。 In the present embodiment, the first main body constituent member 15P1 is the surface sheet 31, and the second main body constituent member 15P2 is the leak-proof sheet 32. However, in other forms, the first main body constituent member 15P1 may be the exterior sheet 33, the second main body constituent member 15P2 may be the sheet material 30 other than the exterior sheet 33, and the first main body constituent member 15P1 may be. The leak-proof sheet 32 may have the second main body constituent member 15P2 as a sheet material 30 other than the leak-proof sheet 32, or the first main body constituent member 15P1 may be a core wrap 22 and the second main body constituent member 15P2. May be a sheet material 30 other than the core wrap 22, or the first main body constituent member 15P1 may be a surface sheet 31 and the second main body constituent member 15P2 may be a sheet material 30 other than the surface sheet. The adhesive portion having the adhesive for joining the main body constituent members 15P may be provided in a plurality of layers, and in the modified example, the adhesive portion other than the first adhesive portion among the adhesive portions of the plurality of layers is the main body at the cutting position. It may be provided over the entire area of the continuum in the orthogonal direction. Since at least a part of the cutting position is provided in the region overlapping the first non-adhesive portion where the first adhesive portion is not provided, the effect of easily continuing to appropriately cut the main body continuum depending on the presence or absence of the first adhesive portion. Can be obtained.
 なお、2019年6月20日に出願された日本国特許出願第2019-114979号の全内容が、参照により、本明細書に組み込まれる。 The entire contents of Japanese Patent Application No. 2019-114979 filed on June 20, 2019 are incorporated herein by reference.
 吸吸収性本体が前後方向に連続する本体連続体を形成し、本体連続体を切断することによって個々の吸収性本体を得る吸収性物品の製造方法において、吸収体の位置合わせの簡略化と切断時の負荷の抑制を両立できる。 In a method for manufacturing an absorbent article in which an absorbent body forms a continuous body continuous in the front-rear direction and an individual absorbent body is obtained by cutting the body continuous body, the alignment and cutting of the absorbent body are simplified. It is possible to suppress the load of time at the same time.
1:吸収性物品、15:吸収性本体、15C:本体連続体、15P:本体構成部材、20:吸収体、20C:連続吸収体、20S:半製品吸収体、21:吸収コア、21C:コア連続体、22:コアラップ、22C:コアラップ連続体、30:シート材、30C:シート連続体、31:表面シート、31C:表面シート連続体、32:防漏シート、32C:防漏シート連続体、33:防漏シート、33C:防漏シート連続体、50:外装体、51:前側外装体、52:後側外装体、60:サイド接合部、80:接合部、81X:第1接着部、81Y:第1非接着部、82X:第2接着部、82Y:第2非接着部、83X:第3接着部、83Y:第3非接着部、85X:補助接合部、CL:切断位置、CL1:第1切断位置、CL2:第2切断位置、S13:半製品形成ステップ、S131:コア形成ステップ、S132:コアラップ被覆ステップ、S133:連続吸収体切断ステップ、S15:本体形成ステップ、S151:シート搬送ステップ、S152:吸収体積層ステップ、S153:接合部形成ステップ、S1531:第1接合ステップ、S1532:第2接合ステップ、S1533:第3接合ステップ、S1535:補助接合ステップ、S17:本体切断ステップ、S171:第1本体切断ステップ、S172:第2本体切断ステップ、R31:接合領域、R32:非接合領域、R41:離間領域、R42:積層領域、S1:前胴回り域、S2:後胴回り域、S3:股下域、L:前後方向、CD:直交方向、MD:搬送方向、W:幅方向 1: Absorbent article, 15: Absorbent body, 15C: Body continuum, 15P: Body component, 20: Absorber, 20C: Continuous absorber, 20S: Semi-finished absorber, 21: Absorption core, 21C: Core Continuum, 22: Core wrap, 22C: Core wrap continuum, 30: Sheet material, 30C: Sheet continuum, 31: Surface sheet, 31C: Surface sheet continuum, 32: Leakage-proof sheet, 32C: Leak-proof sheet continuum, 33: Leak-proof sheet, 33C: Leak-proof sheet continuum, 50: Exterior body, 51: Front exterior body, 52: Rear exterior body, 60: Side joint, 80: Joint, 81X: First adhesive, 81Y: 1st non-adhesive part, 82X: 2nd adhesive part, 82Y: 2nd non-adhesive part, 83X: 3rd adhesive part, 83Y: 3rd non-adhesive part, 85X: auxiliary joint part, CL: cutting position, CL1 : 1st cutting position, CL2: 2nd cutting position, S13: Semi-finished product forming step, S131: Core forming step, S132: Core wrap coating step, S133: Continuous absorber cutting step, S15: Body forming step, S151: Sheet transfer Step, S152: Absorber laminating step, S153: Joining part forming step, S1531: First joining step, S1532: Second joining step, S1533: Third joining step, S1535: Auxiliary joining step, S17: Body cutting step, S171 : 1st body cutting step, S172: 2nd body cutting step, R31: Bonded area, R32: Non-bonded area, R41: Separation area, R42: Laminated area, S1: Front waist circumference area, S2: Rear waist circumference area, S3: Inseam area, L: front-back direction, CD: orthogonal direction, MD: transport direction, W: width direction

Claims (7)

  1.  吸収コアを含み、かつ前後方向と前記前後方向に直交する幅方向とを有する吸収体と、前記吸収体に重なるシート材と、を含む複数の本体構成部材によって構成された吸収性本体を備える吸収性物品を製造する吸収性物品の製造方法であって、
     複数の前記吸収体が前記前後方向に連続した半製品吸収体を形成する半製品形成ステップと、
     前記シート材が前記前後方向に連続したシート連続体に対して、前記前後方向に間隔を空けて前記半製品吸収体を重ねて、前記吸収性本体が前記前後方向に連続した本体連続体を形成する本体形成ステップと、
     前記本体連続体を前記幅方向に沿った切断位置において切断し、個々の前記吸収性本体を形成する本体切断ステップと、を有し、
     前記本体切断ステップは、前記半製品吸収体が前記前後方向に離間した離間領域内の第1切断位置において、前記シート連続体を切断する第1本体切断ステップと、前記半製品吸収体と前記シート連続体が重なった積層領域内の第2切断位置において、前記シート連続体と前記半製品吸収体を切断する第2本体切断ステップと、を有する、吸収性物品の製造方法。
    Absorption including an absorbent core and having an absorbent main body composed of a plurality of main body constituent members including an absorber having a front-rear direction and a width direction orthogonal to the front-rear direction and a sheet material overlapping the absorber. A method for producing an absorbent article for producing a sex article.
    A semi-finished product forming step in which the plurality of the absorbers form a semi-finished product absorber continuous in the front-rear direction,
    The semi-finished absorbent body is superposed on the sheet continuous body in which the sheet material is continuous in the front-rear direction at intervals in the front-rear direction, so that the absorbent main body forms a main body continuous body continuous in the front-rear direction. Body formation step to be done
    It has a body cutting step of cutting the body continuum at a cutting position along the width direction to form the individual absorbent body.
    The main body cutting step includes a first main body cutting step for cutting the sheet continuum at a first cutting position in the separated region where the semi-finished product absorber is separated in the front-rear direction, and the semi-finished product absorber and the sheet. A method for producing an absorbent article, which comprises a second main body cutting step for cutting the sheet continuum and the semi-finished absorber at a second cutting position in a laminated region where the continuums overlap.
  2.  前記第1切断位置の少なくとも一部及び前記第2切断位置の少なくとも一部は、前記本体構成部材同士が接合されていない非接合領域に重なっている、請求項1に記載の吸収性物品の製造方法。 The production of the absorbent article according to claim 1, wherein at least a part of the first cutting position and at least a part of the second cutting position overlap with a non-bonded region in which the main body components are not bonded to each other. Method.
  3.  前記第1切断位置の少なくとも一部及び前記第2切断位置の少なくとも一部は、前記本体構成部材同士が接合された接合部が設けられた接合領域に重なっている、請求項1又は請求項2に記載の吸収性物品の製造方法。 Claim 1 or claim 2 in which at least a part of the first cutting position and at least a part of the second cutting position overlap with a joining region provided with a joining portion in which the main body constituent members are joined to each other. The method for producing an absorbent article according to.
  4.  前記接合領域は、前記本体構成部材同士が接合されていない非接合領域に対する前記幅方向の両側に配置されている、請求項3に記載の吸収性物品の製造方法。 The method for producing an absorbent article according to claim 3, wherein the joining regions are arranged on both sides in the width direction with respect to a non-joining region in which the main body constituent members are not joined to each other.
  5.  前記第1切断位置の少なくとも一部及び前記第2切断位置の少なくとも一部は、前記吸収コアに重ならない領域に設けられている、請求項1から請求項3のいずれか1項に記載の吸収性物品の製造方法。 The absorption according to any one of claims 1 to 3, wherein at least a part of the first cutting position and at least a part of the second cutting position are provided in a region not overlapping the absorption core. Manufacturing method of sex goods.
  6.  前記半製品形成ステップは、
     前記吸収コアの前端縁同士又は前記吸収コアの後端縁同士が隣接し、かつ製品2個分の前記吸収コアが連続するコア連続体を形成するコア形成ステップと、
     前記吸収コアを包むコアラップが前記前後方向に連続したラップ連続体に対して、前記前後方向に間隔を空けて前記コア連続体を重ねて、前記吸収体が連続した連続吸収体を形成する吸収体形成ステップと、
     前記コア連続体における前記吸収コア同士の境界で前記連続吸収体を前記幅方向に沿って切断し、製品2個分の前記吸収体が前記前後方向に連続した前記半製品吸収体を形成する吸収切断ステップと、を備え、
     前記第2本体切断ステップは、前記半製品吸収体における前記吸収体同士の境界で前記シート連続体と前記半製品吸収体を切断する、請求項1から請求項5のいずれか1項に記載の吸収性物品の製造方法。
    The semi-finished product forming step
    A core forming step in which the front end edges of the absorption cores or the rear end edges of the absorption cores are adjacent to each other and the absorption cores for two products form a continuous core continuum.
    An absorber in which the core wrap wrapping the absorption core overlaps the core continuum at intervals in the front-rear direction with respect to the lap continuum in which the core wrap is continuous in the front-rear direction, and the absorber forms a continuous continuous absorber. The formation step and
    Absorption in which the continuous absorber is cut along the width direction at the boundary between the absorption cores in the core continuum, and the absorbers for two products form the semi-finished absorber continuous in the front-rear direction. With cutting steps,
    The second main body cutting step according to any one of claims 1 to 5, wherein the sheet continuum and the semi-finished absorber are cut at the boundary between the absorbers in the semi-finished absorber. A method for manufacturing an absorbent article.
  7.  前記本体形成ステップは、前記離間領域内の前記第1切断位置を挟んで各半製品吸収体を配置する、請求項6に記載の吸収性物品の製造方法。 The method for producing an absorbent article according to claim 6, wherein in the main body forming step, each semi-finished product absorber is arranged with the first cutting position in the separated region interposed therebetween.
PCT/JP2020/023724 2019-06-20 2020-06-17 Method for manufacturing absorbent article WO2020256003A1 (en)

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