WO2020255073A1 - System and method for levelling and gripping a jacket leg into a hollow foundation pile - Google Patents
System and method for levelling and gripping a jacket leg into a hollow foundation pile Download PDFInfo
- Publication number
- WO2020255073A1 WO2020255073A1 PCT/IB2020/055797 IB2020055797W WO2020255073A1 WO 2020255073 A1 WO2020255073 A1 WO 2020255073A1 IB 2020055797 W IB2020055797 W IB 2020055797W WO 2020255073 A1 WO2020255073 A1 WO 2020255073A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- jacket leg
- foundation pile
- longitudinal axis
- levelling
- hollow foundation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/02—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto
- E02B17/027—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto steel structures
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/04—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction
- E02B17/08—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction for raising or lowering
- E02B17/0809—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction for raising or lowering the equipment being hydraulically actuated
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/04—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction
- E02B17/08—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction for raising or lowering
- E02B17/0836—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction for raising or lowering with climbing jacks
- E02B17/0854—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction for raising or lowering with climbing jacks with clamping wedges, eccentric clamping devices and so on
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/52—Submerged foundations, i.e. submerged in open water
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/52—Submerged foundations, i.e. submerged in open water
- E02D27/525—Submerged foundations, i.e. submerged in open water using elements penetrating the underwater ground
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/0008—Methods for grouting offshore structures; apparatus therefor
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/02—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/04—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction
- E02B17/06—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction for immobilising, e.g. using wedges or clamping rings
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B2017/0039—Methods for placing the offshore structure
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B2017/0056—Platforms with supporting legs
- E02B2017/0073—Details of sea bottom engaging footing
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B2017/0091—Offshore structures for wind turbines
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2600/00—Miscellaneous
- E02D2600/20—Miscellaneous comprising details of connection between elements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
- E02D27/425—Foundations for poles, masts or chimneys specially adapted for wind motors masts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/727—Offshore wind turbines
Definitions
- the present invention relates to a system for levelling and gripping a jacket leg into a hollow foundation pile.
- the present invention relates to a system for levelling and gripping a jacket leg of an offshore wind turbine into a hollow foundation pile installed in a bed of a body of water.
- Wind turbine usually comprises a rotor, a nacelle, a tower, a support structure and foundations.
- Offshore support structures are typically jacket or floating type, chosen based on the body of water depth and soil condition of the bed of the body of water.
- Jacket structure comprises a number of legs that can vary according to the offshore location or to the wind turbine concept.
- the jacket can be monopod, tripod, with four legs or can have other leg configurations.
- the foundation usually comprises hollow foundation piles inserted in the bed of the body of water.
- the installation of an offshore wind turbine comprises the steps of partially inserting a jacket leg into a hollow foundation pile and then grouting the jacket leg into the hollow foundation pile.
- jacket leg translation within the hollow foundation pile due to environmental loading, such as barrages or underwater currents.
- Said jacket leg translation in particular the lateral movement of the jacket leg into the hollow foundation pile, causes early age of the grout during the curing process.
- To prevent early age cycling and lock the jacket legs vertically are necessary systems to grip the jacket legs with respect to the respective hollow foundation piles referred to as 'grippers' and are connected to the jacket legs close to the top of the hollow foundation piles.
- Document WO 2016/085339 teaches to couple a jacket leg with a hollow foundation pile by mounting a first flange with the jacket leg; contacting a second flange with the foundation pile such that the second flange is supported by the hollow foundation pile; mutually positioning the first flange and the second flange such that the jacket leg may be supported by the hollow foundation pile through the first flange and the second flange; and arranging an inflatable spacing member between the first flange and second flange such that the spacing member contacts both the first flange and second flange for supporting the jacket leg through the spacing member.
- the jacket leg is gripped into the hollow foundation pile by means of a steel ring coupled to the jacket leg and provided with a plurality of hydraulic cylinders.
- Document EP 2,770,112 relates to a lifting device for an offshore platform along one support leg with several segments connected to one another to form a closed clamping chain .
- Document CN 102,787,590 relates to a hydraulic lifting pile guide device for an offshore jack-up platform, comprising a ring, which serves as a guide for the pile and is lifted or lowered by hydraulic cylinders. Said device has the function of centering the pile with respect to a guide, reducing the friction between pile and guide during the lifting and lowering of piles.
- One object of the present invention is to provide a system for levelling and gripping a jacket leg into a hollow foundation pile that mitigates the drawbacks of the prior art.
- a system for levelling and gripping a jacket leg into a hollow foundation pile comprising:
- a levelling assembly for adjusting the longitudinal axis of a jacket leg partially inserted in a hollow foundation pile and comprising at least one actuation group configured to be arranged about the jacket leg; each actuation group being configured to exert a force parallel to the longitudinal axis between the upper edge of the hollow foundation pile and the jacket leg and selectively attachable to the jacket leg and recoverable for further use in another levelling assembly; and
- a gripping assembly configured to be arranged about the jacket leg for locking the jacket leg in a given position with respect to the hollow foundation pile once leveled by the levelling assembly, and comprising a plurality of wedges distributed about the jacket leg and configured to run along the outer surface of the jacket leg in a direction substantially parallel to the longitudinal axis; and a plurality of further actuators, each of which is mounted to the jacket leg and to the wedge, and is configured to insert the respective wedge in a clearance between the hollow foundation pile and the jacket leg.
- the jacket leg is lifted and the position of the longitudinal axis is adj usted .
- the jacket leg can be installed with high accuracy in a predefined position in easy and economical manner .
- the actuation group is recovered after the installation and can be reused in a further system providing an economical advantage.
- the jacket leg is blocked in a predefined position with respect to the hollow foundation pile.
- the system comprises a stopper bracket fixed to the outer surface of the jacket leg and extending in the radial direction for limiting the insertion of the jacket leg into the hollow foundation pile.
- the stopper brackets bear on the edge of the hollow foundation pile and keep the gripping assembly at a given distance from the hollow foundation pile prior to engagement.
- the actuation group comprises at least an actuator, preferably a hydraulic cylinder, extending in a direction substantially parallel to the longitudinal axis .
- the levelling assembly comprises a connecting element fixed to a respective actuator and configured to retain the respective actuator in a predefined positon, in which the actuator extends in a direction substantially parallel to the longitudinal axis.
- each actuator can be mounted in a predefined position on the jacket leg.
- the levelling assembly comprises for each actuator:
- a guiding support which is fixed to the jacket leg and has a respective through opening
- each actuator being configured to exert a force parallel to the longitudinal axis between the respective levelling bracket and the jacking block resting on the edge of the hollow foundation pile.
- each actuator is activated between the respective levelling bracket and the edge of the hollow foundation pile.
- the levelling assembly can be installed on the jacket leg in a simple manner before inserting the jacket leg into the hollow foundation pile.
- the levelling assembly comprises a locking pin mechanism fixed to the levelling bracket and the connecting element comprises a rod; the locking pin mechanism being configured to selectively block the rod in a predefined position in which the rod extends in a direction substantially parallel to the longitudinal axis.
- each actuator can be selectively blocked in a predefined position, in which each actuator extends in a direction substantially parallel to the longitudinal axis .
- the levelling assembly comprises for each rod a bar fixed to the guiding support; one end of the rod being coupled to the bar in such a way to allow the rotation of the rod around the bar.
- each actuator can rotate around the connecting bar in order to mount the actuator on the jacket leg or dismount the actuator from the jacket leg for recovering of the same and further use in another levelling assembly .
- the levelling assembly comprises at least a couple of actuators mounted to the connecting element and extending in a direction substantially parallel to the longitudinal axis.
- the couple of actuators can be mounted on the jacket leg or dismounted from the jacket leg as a single assembly in easy and fast manner.
- the couples of actuators provide more power and allow the adjustment of the jacket leg position with higher accuracy.
- each further actuator is selectively dismountable from the jacket leg and the respective wedge.
- each further actuator is recovered after the installation and can be reused in a further system providing a further economical advantage.
- each wedge is configured to run along a respective guide extending in a direction substantially parallel to the longitudinal axis on the outer surface of the jacket leg.
- each wedge is forced to run on a straight path substantially parallel to the longitudinal axis to the benefit of the accuracy of the system.
- the further actuator is a hydraulic cylinder extending in a direction substantially parallel to the longitudinal axis.
- the further actuator has high power density with limited dimensions.
- the system comprises for each further actuator at least one padeye fixed to the jacket leg; and at least one second padeye fixed to the wedge; the further actuator being hinged to the at least one first padeye and to the at least one second padeye.
- each further actuator can be dismounted in fast and easy manner from the respective jacket leg and from the respective wedge.
- the system comprises for each further actuator at least a restraining member arranged around the respective further actuator and configured to retain the respective further actuator parallel to the longitudinal axis .
- each further actuator occurs in a direction substantially parallel to the longitudinal axis to the benefit of the accuracy of the system.
- Another object of the present invention is to provide a method for levelling and gripping a jacket leg into a hollow foundation pile that mitigates the drawbacks of the prior art.
- a method for levelling and gripping a jacket leg into a hollow foundation pile comprising:
- the jacket leg can be levelled and gripped into the hollow foundation pile in a predefined position in easy and economical manner.
- each levelling assembly can be at least partially recovered after the installation of the jacket leg into the hollow foundation pile and can be reused to repeat the same method steps.
- the method comprises dismounting each further actuator from the jacket leg and the respective wedge .
- each further actuator can be recovered in easy and fast manner in order to carry out the same method steps .
- the method comprises running a plurality of wedges distributed about the jacket leg along a respective guide extending in a direction substantially parallel to the longitudinal axis on the outer surface of the jacket leg.
- each wedge is forced to run on a straight path substantially parallel to the longitudinal axis.
- the method comprises mounting the levelling assembly on the jacket leg before inserting the jacket leg into the hollow foundation pile.
- the levelling assembly is mounted on the jacket leg in easy and economical manner above the surface of the body of water.
- the dismounting of the levelling assembly from the jacket leg is performed by a ROV.
- the levelling assembly can be remotely recovered underwater.
- the method comprises grouting the jacket leg into the hollow foundation pile.
- FIG. 1 is a perspective view, with parts removed for clarity, of an offshore wind turbine installed on a bed of a body of water;
- FIG. 2 is a perspective view, with parts removed for clarity, of a system for levelling and gripping a jacket leg into a hollow foundation pile of the offshore wind turbine of Figure 1;
- FIG. 3 is a frontal elevation view, with parts removed for clarity, of a levelling assembly of the system of Figure 2;
- FIG. 4 is a lateral elevation view, with parts removed for clarity, of the levelling system of Figure 3 in a particular operational configuration
- FIG. 5 is a scheme, with parts removed for clarity, of the system of Figure 2;
- FIG. 6 is a section view, with parts removed for clarity and parts in cross-section along a horizontal plane, of the offshore wind turbine of Figure 1;
- FIG. 7 is a detailed lateral elevation view, with parts removed for clarity, of the system of Figure 2.
- Number 1 in Figure 1 indicates an offshore wind turbine installed in an offshore site.
- the offshore wind turbine 1 comprises a tower 2; a nacelle 3 rotatably mounted atop the tower 2; a rotor 4 rotatably mounted to the nacelle 3 and comprising a hub 5 and blades 6 radially extending from the hub 5; a support structure 7 which comprises jacket legs 8 and a support frame 9; and foundations 10 which comprise hollow foundation piles 11.
- the support structure 7 comprises three jacket legs 8, each of which inserted into a respective hollow foundation pile 11.
- the number of jacket legs 8, the number of the hollow foundation piles 11 and the configuration of the support frame 9 can vary according to a wide range of different applications or different offshore sites, not shown in the attached Figures.
- the offshore wind turbine can have one or more jacket legs and relevant hollow foundation piles.
- the hollow foundation piles 11 are inserted on the bed of the body of water penetrating by a depth in the bed of the body of water.
- Each jacket leg 8 is partially inserted into the respective hollow foundation pile 11.
- the offshore wind turbine 1 comprises a system 12 for levelling and gripping each jacket leg 8 into the respective hollow foundation pile 11, mounted on each jacket leg 8 close to the edge of the respective hollow foundation pile 11.
- system 12 is used in an underwater environment
- system 12 can be also used over the surface of the body of water.
- system 12 can be used for onshore wind turbines and for other applications comprising the inserting and positioning of a first body into a second hollow body.
- the system 12 comprises a plurality of gripping assembly 13, a levelling assembly 14 and at least a stopper bracket 15.
- the gripping assembly 13 comprises a plurality of wedges 16 distributed about each jacket leg 8 and configured to run along the outer surface of the jacket leg 8 in a direction substantially parallel to the longitudinal axis A of the jacket leg 8; one actuator 17 for each wedge 16, which is mounted to the jacket leg 8 and to the wedge 16, is configured to insert the respective wedge 16 in the clearance between the hollow foundation pile 11 and the jacket leg 8, and is selectively dismountable from the jacket leg 8 and the respective wedge 16.
- the actuator 17 is a hydraulic cylinder extending in a direction substantially parallel to the longitudinal axis A.
- the actuator 17 can be of different types, preferably hydraulic or electro-mechanical or pneumatic type.
- the gripping assembly 13 further comprises a guide for each wedge 16 comprising a couple of ribs 18 fixed on the outer surface of the jacket leg 8 and extending in a direction substantially parallel to the longitudinal axis A; and a restraining member 19 for each actuator 17 arranged around the respective actuator 17 and configured to retain the respective actuator 17 to the jacket leg 8.
- the gripping assembly 13 comprises for each actuator 17 at least one padeye 20 fixed to the jacket leg 8 and at least one padeye 21 fixed to the wedge 16.
- the gripping assembly 13 comprises for each actuator 17 a couple of padeye 20 and a couple of padeye 21.
- Each actuator 17 is hinged to the padeye 20 and 21 by means of respective pins 22 and 23.
- Each stopper bracket 15 is fixed to the outer surface of the jacket leg 8 and extending in the radial direction for a length greater than the clearance between the hollow foundation pile 11 and the jacket leg 8 in order to limit the insertion of the jacket leg 8 into the hollow foundation pile 11 to keep the wedges 16 at given distance from the hollow foundation pile 11. Said distance being shorter than the stroke of the actuator 17 in the axial direction .
- each stopper bracket 15 is welded to the jacket leg 8 and comprises at least one longitudinal wall 24 extending in a direction substantially parallel to the longitudinal axis A, and a base wall 25 having a radial dimension much greater than the clearance between the hollow foundation pile 11 and the jacket leg 8 and configured to bear on the edge of the hollow foundation pile 11.
- the levelling assembly 14 is configured to adjust the longitudinal axis A of the jacket leg 8 partially inserted in the hollow foundation pile 11 prior to inserting the wedges 16 into the clearance between the jacket leg 8 and the hollow foundation pile 11.
- the levelling assembly 14 comprises at least one actuation group 26 arranged about the jacket leg 8.
- the actuation group 26 comprises at least one actuator 27 extending in a direction substantially parallel to the longitudinal axis A.
- each actuation group 26 comprises a couple of actuators 27 coupled together.
- the actuator 27 is a hydraulic cylinder extending in a direction substantially parallel to the longitudinal axis A.
- the actuation group 26 can comprise a different number of actuators or different types of actuator, for example of electro mechanical actuators or pneumatic actuators.
- the levelling assembly 14 further comprises a connecting element 28 for each couple of actuators 27 configured to retain each actuator 27 in a predefined positon and to fix together the two actuators 27 of the couple of actuators 27; a couple of guiding supports 29 for each couple of actuators 27 fixed to the jacket leg 8; a couple of levelling brackets 30 for each couple of actuators 27 fixed to the jacket leg 8; and a locking pin mechanism 31 fixed to each couple of levelling brackets 30.
- the guiding supports 29 of the couple of guiding supports 29 are welded to the jacket leg 8, have a through opening and are connected by a bar 32 extending in a direction transversal to the longitudinal axis A.
- the levelling brackets 30 of the couple of the levelling brackets 30 are welded to the jacket leg 8 and are connected by bar 33 extending in a direction transversal to the longitudinal axis A.
- the connecting element 28 comprises a rod 34 placed between the two actuators 27 of each couple of actuators 27.
- One end of the rod 34 is fork shaped and is coupled to the connecting bar 32 in such a way to allow the rotation of the rod 34 around the connecting bar 32.
- the locking pin mechanism 31 comprises a guiding cylinder 35 and a sliding pin 36 configured to slide inside the guiding cylinder 35 in order to selectively block the rod 34 in a predefined position, in which the rod 34 is bounded in radial direction between the sliding pin 36 and the bar 33 extending in a direction substantially parallel to the longitudinal axis A.
- each actuator 27 comprises a jacking block 37 in the lower end, which is configured to bear on the edge of the hollow foundation pile 11, passing through the through opening of the guiding support 29.
- each guiding support 29 is not welded to the jacket leg 8 but is fixed to the respective jacking block 37 and is configured to bear on the edge of the hollow foundation pile 11.
- the system 12 comprises a control panel 38; a hydraulic circuit 39 for supplying fluid to the actuators 17 and 27; and an umbilical 40 within which are contained the flow lines of the hydraulic circuit 39.
- the hydraulic circuit 39 comprising a control valve 41 configured to selectively control the actuators 27; a control valve 42 in parallel with respect to the control valve 41 and configured to selectively control the actuators 17; and a flowmeter 43 placed on actuators 27 flow line, in order to measure the flow rate of fluid flowing into the hydraulic circuit 39 for providing a feedback to the control panel 38.
- the hydraulic circuit 39 further comprises an accumulator 44 in fluidic communication with the actuators 17 flow line, and an actuated check valve 45 for each actuator 17 or 27.
- control panel 38 is configured to control and adjust the tilt of the longitudinal axis A and the clearance between the hollow foundation pile 11 and the jacket leg 8.
- control panel 38 it is sufficient only one control panel 38 for each offshore wind turbine 1 since a single control panel 38 can control the correct positioning of all longitudinal axis A of each jacket leg 8 of the offshore wind turbine 1.
- the offshore wind turbine 1 comprises three hollow foundation piles 11, three jacket legs 8 partially inserted in the respective hollow foundation pile 11, and three systems 12, 46 and 47 mounted on the respective jacket leg 8.
- the systems 12 and 46 comprises one levelling assembly 14, six wedges 16 spaced equidistantly from one another on a circular pattern around the jacket leg 8, and two stopper brackets 15 fixed on opposite sides of the jacket leg 8.
- the system 47 does not comprise the levelling assembly
- the levelling assembly 14 is not mounted on the higher jacket leg 8, which is statically supported by the stopper brackets 15 while the other two jacket legs 8 can be lifted by the respective levelling assemb1y 14.
- the system 12 is mounted on the jacket leg 8 prior to the installation at the final offshore or onshore site.
- the actuators 27 are then activated, setting a distance in the longitudinal direction between the edge of the hollow foundation pile 11 and the at least one stopper bracket 15.
- each actuator 27 bear on the respective levelling bracket 30 and the jacking block 37 ( Figure 4) bear on the edge of the hollow foundation pile 11.
- the control panel 38 distributes the power among the actuators 27 controlling the displacement of each actuator 27 in order to adjust the tilt of the longitudinal axis A and the clearance between the hollow foundation pile 11 and the jacket leg 8.
- each wedge 16 of the plurality of wedges 16 is inserted into the clearance between the hollow foundation pile 11 and the jacket leg 8.
- each actuator 17 pushes the respective wedge 16, which slides on the jacket leg 8 outer surface following the respective ribs 18, into the clearance between the hollow foundation pile 11 and the jacket leg 8, blocking the lateral and the vertical movement of the jacket leg 8 with respect to the hollow foundation pile 11.
- the edge of the hollow foundation pile 11 has a chamfer to allow the insertion of the wedges 16.
- control panel 38 controls the position of the longitudinal axis A and if necessary commands the displacement of the actuators 27 in order to re-adjust the position of the longitudinal axis A.
- the jacket leg 8 is grouted to the hollow foundation pile 11, filling with grout the clearance between the hollow foundation pile 11 and the jacket leg 8.
- the actuators 27 are then removed from the jacket leg 8 for being re-used in a further system 12.
- the actuators 17 are removed from the jacket leg 8 for being re-used in a further system 12.
- the actuators 17 and 27 are maintained in position until the grout is cured.
- the actuators 17 and 27 are removed from the jacked leg 8 by a ROV, not shown in the attached Figures, for being re-used in a further system 12.
- ROV means a Remote Operated Vehicle.
- ROV means a vehicle remotely operated by a human interface eventually operated by human or software, to perform underwater operations of different kinds.
- each actuator 27 is retracted, releasing the loads exerted against the respective levelling bracket 30 and the edge of the hollow foundation pile 11.
- the sliding pin 36 slides inside the guiding cylinder 35 to unblock the radial movement of the rod 34 and to allow the removal of the couple of actuators 27.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Mechanical Engineering (AREA)
- Foundations (AREA)
- Wind Motors (AREA)
Abstract
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2021576091A JP7555979B2 (en) | 2019-06-21 | 2020-06-19 | System and method for leveling and fastening jacket piers to hollow foundation piles - Patents.com |
| KR1020217043254A KR102893494B1 (en) | 2019-06-21 | 2020-06-19 | System and method for leveling and gripping jacket legs into hollow foundation piles |
| AU2020297021A AU2020297021A1 (en) | 2019-06-21 | 2020-06-19 | System and method for levelling and gripping a jacket leg into a hollow foundation pile |
| US17/621,027 US11982063B2 (en) | 2019-06-21 | 2020-06-19 | System and method for levelling and gripping a jacket leg into a hollow foundation pile |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP19181636.2 | 2019-06-21 | ||
| EP19181636.2A EP3754116B1 (en) | 2019-06-21 | 2019-06-21 | System and method for levelling and gripping a jacket leg into a hollow foundation pile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020255073A1 true WO2020255073A1 (en) | 2020-12-24 |
Family
ID=67001611
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2020/055797 Ceased WO2020255073A1 (en) | 2019-06-21 | 2020-06-19 | System and method for levelling and gripping a jacket leg into a hollow foundation pile |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US11982063B2 (en) |
| EP (1) | EP3754116B1 (en) |
| JP (1) | JP7555979B2 (en) |
| KR (1) | KR102893494B1 (en) |
| AU (1) | AU2020297021A1 (en) |
| WO (1) | WO2020255073A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114704436A (en) * | 2022-06-06 | 2022-07-05 | 华电曹妃甸重工装备有限公司 | Offshore wind power jacket construction system and method |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102454425B1 (en) * | 2021-11-30 | 2022-10-14 | 지하윤 | Offshore substructure supported by a template-integrated suction foundation and its installation |
| KR102693366B1 (en) * | 2022-09-22 | 2024-08-09 | 현대건설(주) | Jacket having divided upper and lower structur for pre-piling construction and construction method therefor using artificial neural network |
| US20250250757A1 (en) | 2024-02-01 | 2025-08-07 | Oil States Industries, Inc. | Internal jacket leveling tool |
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- 2019-06-21 EP EP19181636.2A patent/EP3754116B1/en active Active
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2020
- 2020-06-19 KR KR1020217043254A patent/KR102893494B1/en active Active
- 2020-06-19 WO PCT/IB2020/055797 patent/WO2020255073A1/en not_active Ceased
- 2020-06-19 US US17/621,027 patent/US11982063B2/en active Active
- 2020-06-19 JP JP2021576091A patent/JP7555979B2/en active Active
- 2020-06-19 AU AU2020297021A patent/AU2020297021A1/en not_active Abandoned
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| CN102787590A (en) | 2011-05-17 | 2012-11-21 | 中国石油化工集团公司 | Hydraulic lifting pile righting guide device for offshore jack-up platform |
| EP2770112A1 (en) | 2013-02-20 | 2014-08-27 | Overdick GmbH & co. KG | Lifting device for offshore platforms |
| EP2772587A1 (en) * | 2013-02-28 | 2014-09-03 | Bard Engineering GmbH | Connection between a foundation post of a structure, in particular an onshore or offshore construction, such as an onshore or offshore wind turbine, comprising in a particular tubular transition piece and method for manufacturing the same |
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| CN114704436A (en) * | 2022-06-06 | 2022-07-05 | 华电曹妃甸重工装备有限公司 | Offshore wind power jacket construction system and method |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102893494B1 (en) | 2025-11-28 |
| EP3754116B1 (en) | 2024-04-10 |
| US20220333328A1 (en) | 2022-10-20 |
| US11982063B2 (en) | 2024-05-14 |
| JP7555979B2 (en) | 2024-09-25 |
| EP3754116A1 (en) | 2020-12-23 |
| KR20220049493A (en) | 2022-04-21 |
| JP2022537058A (en) | 2022-08-23 |
| AU2020297021A1 (en) | 2022-01-27 |
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