WO2020253534A1 - Miniaturized wavelength-division-multiplexing optical receiving assembly and assembly method therefor - Google Patents

Miniaturized wavelength-division-multiplexing optical receiving assembly and assembly method therefor Download PDF

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Publication number
WO2020253534A1
WO2020253534A1 PCT/CN2020/094168 CN2020094168W WO2020253534A1 WO 2020253534 A1 WO2020253534 A1 WO 2020253534A1 CN 2020094168 W CN2020094168 W CN 2020094168W WO 2020253534 A1 WO2020253534 A1 WO 2020253534A1
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WIPO (PCT)
Prior art keywords
optical
assembly
miniaturized
angle
angle prism
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PCT/CN2020/094168
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French (fr)
Chinese (zh)
Inventor
贾旭
郑熙
罗良涛
江演
任策
于光龙
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福州高意光学有限公司
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Publication of WO2020253534A1 publication Critical patent/WO2020253534A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/28Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals
    • G02B6/293Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals with wavelength selective means
    • G02B6/29379Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals with wavelength selective means characterised by the function or use of the complete device
    • G02B6/29398Temperature insensitivity
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/28Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals
    • G02B6/293Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals with wavelength selective means
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/28Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals
    • G02B6/293Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals with wavelength selective means
    • G02B6/29379Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals with wavelength selective means characterised by the function or use of the complete device
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements

Definitions

  • the invention relates to the field of optical communication technology and devices, in particular to a miniaturized wave decomposition multiplexing light receiving component and an assembly method thereof.
  • Wavelength Division Multiplexing combines two or more optical carrier signals of different wavelengths (carrying various information) at the transmitting end through a multiplexer (also known as multiplexer, MUX for short)
  • a multiplexer also known as multiplexer, MUX for short
  • This technology of simultaneously transmitting two or more optical signals of different wavelengths in the same optical fiber is called wavelength division multiplexing.
  • Wavelength division multiplexing technology can realize the transmission of signals of multiple wavelengths by a single optical fiber, which will double the transmission capacity of the optical fiber. It has been widely used in the medium and long-distance transmission of optical communications and the interconnection of data centers.
  • the core optical components are MUX and DEMUX optical components, of which Z-BLOCK and AWG (Arrayed Waveguide Grating) are two The most commonly used and typical MUX/DEMUX sub-components.
  • Z-BLOCK has the advantages of low insertion loss, wide spectral bandwidth, low channel crosstalk, and low temperature sensitivity. It is more widely used in high-speed QSFP and OSFP optical transceivers such as 40G, 100G, and 400G.
  • there is usually a pair of Z-BLOCKs which are used for MUX and DEMUX respectively.
  • the schematic diagram is shown in Figure 1.
  • the typical structure of Z-BLOCK is shown in Figure 2. It consists of a parallelogram glass plate with polished front and rear sides. The front side of the glass plate contains areas coated with anti-reflection and high-reflection coatings, and several areas on the back are respectively plated Multiple WDM (wavelength division multiplexing) filter films of different wavelengths or multiple filters coated with WDM filter films of different wavelengths, the number of filters or filters is usually 4 or 8 .
  • WDM wavelength division multiplexing
  • the main function of the WDM optical receiving component is to collimate and demultiplex the multi-wavelength WDM light accessed by the optical fiber, and then couple it to the PD with high efficiency.
  • the existing technical solutions include:
  • the prior art scheme 1 adopts the method of assembling each discrete component individually and sequentially to realize the wave decomposition multiplexing.
  • Discrete components include fiber collimators, WDM filters, mirrors, coupling lenses, prisms, or beam splitters. Each component needs to be actively adjusted and aligned, which has low assembly efficiency, high cost, and difficulty in miniaturization.
  • Z-BLOCK is used as the DEMUX sub-component, and the incident end also uses fiber collimators, but after Z-BLOCK, 4 fiber collimators are used for reception, or 4 separate lenses are used for coupling, This method also requires active adjustment of alignment, which has low assembly efficiency and high cost, and cannot be miniaturized.
  • AWG is used as the DEMUX sub-assembly, and the optical fiber head is directly coupled to the AWG input end waveguide for assembly, and the output end of the AWG is directly coupled to the PD array.
  • this assembly method has the advantages of simplicity, efficiency and low cost, it can only be used in certain scenarios where performance and environmental requirements are not high due to the performance of the prior art AWG compared to Z-BLOCK. .
  • optical transceivers While the market demand for optical transceivers is rising rapidly, prices and energy consumption are decreasing accordingly. Low cost, low energy consumption, and small-scale integration are the development directions of optical transceivers. Especially in the application of 5G fronthaul, optical transceivers are also required to meet industrial-grade standards to meet the harsh outdoor environmental requirements. As the core optical components of optical transceivers, WDM optical receiving components meet the industry standards while pursuing low-cost, small-scale integration and high performance at the same time are the constant development trend in the future.
  • the purpose of the present invention is to provide a miniaturized wave division multiplexing optical receiving assembly and an assembly method thereof that are easy to assemble, low cost, high performance, and can realize mass production automation.
  • a miniaturized wave division multiplexing optical receiving component which includes:
  • Fiber collimator used to input collimated signal light
  • the wavelength division multiplexing sub-assembly is used to demultiplex the signal light input by the fiber collimator into several collimated lights;
  • Right-angle prism the right-angled surface of which is opposite to the output end of the WDM sub-component and is used to receive several beams of collimated light decomposed by the WDM sub-component, and then after being reflected by the inclined surface, the several beams of collimated light Output from the other right-angle surface of the right-angle prism; it can also be replaced by a non-right-angle prism to realize the function of the right-angle prism;
  • the lens array is arranged on the two right-angled faces or one of the right-angled faces of the right-angle prism;
  • Optical substrate for relatively fixed installation of fiber collimator, wavelength division multiplexing sub-assembly and right-angle prism.
  • optical fiber collimator is also connected with an optical fiber ferrule assembly.
  • the optical fiber ferrule assembly is an LC socket or an LC connector, but it is not limited to these two.
  • the optical fiber collimator is composed of an optical fiber head, a collimating lens and a sleeve;
  • the optical fiber head can be a glass optical fiber head or a ceramic optical fiber head, the end surface of which is ground and polished.
  • the end face can be optionally coated with antireflection coating;
  • the collimating lens is a plano-convex glass lens, in order to improve the RL index, the flat end can be selected to be processed into an angle of 4 degrees to 9 degrees to angle with the fiber head Matching, flat and convex surfaces are coated with antireflection coating;
  • the sleeve is a glass sleeve or a metal sleeve; the optical fiber head and the collimating lens are assembled in the same sleeve by glue to form a collimator.
  • the wavelength division multiplexing sub-component is Z-Block, and its output end has several filters or filter films with different working wavelengths, which includes parallelogram glass plates with polished front and back sides, and the front side of the glass plate They include areas coated with anti-reflection coating and high-reflection coating, and several areas on the back side are respectively coated with multiple (typically 4 or 8) WDM (wavelength division multiplexing) filter films of different wavelengths or stickers Multiple (usually 4 or 8) filters coated with WDM filter films of different wavelengths.
  • WDM wavelength division multiplexing
  • the size of the Z-Block can be miniaturized .
  • the incident angle of Z-Block ranges from 3 degrees to 45 degrees, usually 8 degrees or 13.5 degrees, and the pitch ranges from 0.25mm to 2mm.
  • the lens array includes a plurality of plano-convex lenses corresponding to the filter film or the filter on the Z-Block, and the plane side of the plano-convex lens is connected with the right-angle prism, and the lens array includes a plurality of ( Usually 4 or 8) high-precision pitch plano-convex lenses.
  • the material is usually Si or fused silica. It is usually realized by photolithography or molding. The pitch ranges from 0.25mm to 2mm.
  • the convex surface of the lens It is coated with anti-reflection film for air, and the plane is coated with anti-reflection film for glue.
  • an anti-reflection film is provided on the connecting surface of the lens array and the right-angle prism.
  • the Z-Block is a four-channel Z-Block or an 8-channel Z-Block.
  • the optical substrate is made of glass, silicon or ceramic materials.
  • the right-angle prism is formed of Si material or glass material, and the angle of the right-angle prism is designed according to the different refractive index of the material to ensure that the emitted light forms a certain angle with the normal of the emission surface, and the angle ranges from 4 degrees to 10 degrees. This is beneficial to improve the RL index of the system.
  • One surface of the right-angle prism and the plane of the lens array are glued together.
  • the glue can be thermal curing glue or dual curing glue (curable by ultraviolet curing and thermal curing).
  • the two right-angled surfaces of the right-angle prism wherein the surface cemented with the lens array is coated with anti-reflection coating or not coated (the refractive index of the lens array matches the refractive index of the glue), and the other surface is coated with the anti-air
  • the anti-reflection coating when the two right-angled surfaces are connected with the lens array, the anti-reflection coating is provided.
  • the right-angle prism and the lens array can be made into a whole by an etching or molding process, and an air antireflection coating is plated on the incident surface and the exit surface respectively;
  • the aforementioned right-angle prism can also be replaced by a non-right-angle prism, which can realize all the functions of the aforementioned right-angle prism.
  • the optical substrate is an optical material, such as glass or silicon, or a ceramic material substrate, and a series of high-precision position alignment lines can be produced on the substrate according to the design by methods such as laser marking or photoetching mask;
  • the optical fiber collimator, the wave division multiplexing subassembly and the right-angle prism attached to the lens array are adjusted and aligned with the position alignment line on the substrate respectively. After the alignment is completed, they are quickly and accurately fixed with glue , Assembled on the substrate, the glue can choose ultraviolet curing glue or dual curing glue.
  • a method for assembling a miniaturized wave division multiplexing optical receiving component which includes the following steps:
  • the functions that can be realized by the present invention are: the multi-wavelength wavelength division multiplexing (WDM) signal connected from one end of the optical fiber ferrule assembly is collimated through the optical fiber collimator, and after the WDM collimated light enters the WDM subassembly It is demultiplexed into multiple single-wavelength collimated lights with the same pitch. Multiple single-wavelength collimated lights with the same pitch enter the lens array and right-angle prism with corresponding high-precision pitch, and then pass through the focus and right-angle prism of the lens. The reflection of the inclined surface focuses multiple signal lights on the receiving surface of the photodiode array (PD array) with the same pitch as the lens array, and finally realizes the conversion of photoelectric signals.
  • WDM wavelength division multiplexing
  • the present invention has the following beneficial effects:
  • the sub-component of the present invention can be compact and miniaturized according to the assembly layout; by optimizing the design of the collimating lens, lens array and right-angle prism parameters of the fiber collimator, selecting the material with the best refractive index can greatly improve the receiving assembly It can reduce the difficulty of assembly of components, including achieving key indicators such as low insertion loss, low crosstalk, and high return loss.
  • the present invention has significant performance advantages such as small wavelength variation with temperature, high passband bandwidth, low insertion loss, low crosstalk, etc., and fully meets the industry-level requirements and standards in the industry. In particular, it can meet the harsh requirements of 5G fronthaul application scenarios for industrial-grade environmental conditions of optical devices.
  • the assembly method of the present invention can adopt the assembly method of directly performing passive alignment of the sub-components and the substrate alignment line, which is compared with the prior art single-chip filter and single-chip lens active (active) alignment adjustment
  • the assembly method of the present invention is simple, efficient, and low in cost, can realize automated assembly and mass production, and can meet the large-scale commercial demand of the components of the present invention in data centers and future 5G optical transceivers.
  • Figure 1 is a typical Transceiver structure in the prior art, which contains a pair of independent MUX and DEMUX;
  • Figure 2 is a typical Z-BLOCK structure diagram in the prior art
  • Embodiment 1 of the present invention is a schematic diagram of the 3D structure of Embodiment 1 of the present invention.
  • FIG. 4 is a schematic diagram of a top view structure and optical path of Embodiment 1 of the present invention.
  • Embodiment 1 of the present invention is a schematic side view of the structure of Embodiment 1 of the present invention.
  • Fig. 6 is an enlarged schematic diagram of a partial structure at A in Fig. 5;
  • Embodiment 7 is a schematic top view of a modified structure of Embodiment 1 of the present invention.
  • Embodiment 8 is a schematic side view of a modified structure of Embodiment 1 of the present invention.
  • FIG. 9 is a schematic top view of the structure of Embodiment 2 of the present invention.
  • Embodiment 2 of the present invention is a schematic side view of the structure of Embodiment 2 of the present invention.
  • FIG. 11 is a schematic top view of a modified structure of Embodiment 2 of the present invention.
  • Embodiment 12 is a schematic side view of a modified structure of Embodiment 2 of the present invention.
  • Embodiment 3 of the present invention is a schematic top view of the structure of Embodiment 3 of the present invention.
  • Embodiment 3 of the present invention is a schematic side view of the structure of Embodiment 3 of the present invention.
  • Fig. 15 is an enlarged schematic diagram of a partial structure at A in Fig. 14;
  • 16 is a schematic diagram of a convex sunk lens array in the scheme of the present invention.
  • FIG. 17 is a schematic top view of the structure of Embodiment 4 of the present invention.
  • Embodiment 4 of the present invention is a schematic side view of the structure of Embodiment 4 of the present invention.
  • Fig. 19 is an enlarged schematic diagram of a partial structure at A in Fig. 18;
  • Embodiment 5 of the present invention is a schematic top view of the structure of Embodiment 5 of the present invention.
  • Embodiment 5 of the present invention is a schematic side view of the structure of Embodiment 5 of the present invention.
  • FIG. 22 is an enlarged schematic diagram of the partial structure at A in FIG. 21.
  • a miniaturized wave division multiplexing optical receiving component of the present invention includes:
  • Optical fiber collimator 1 for inputting collimated signal light
  • Wavelength division multiplexing sub-assembly 2 for de-multiplexing the signal light input by the fiber collimator into several collimated lights
  • Right-angle prism 3 its right angle surface is opposite to the output end of the wave division multiplexing sub-assembly and is used to receive several beams of collimated light decomposed by the wave division multiplexing sub-assembly, and then after being reflected by its inclined surface, the several beams are collimated The light is output from the other right-angle surface of the right-angle prism;
  • the lens array 4 is arranged on a right-angled surface of the right-angled prism 3, and the right-angled surface is a right-angled surface opposite to the wave decomposition multiplexing subassembly 3;
  • the optical substrate 5 is used for relatively fixed installation of the fiber collimator 1, the wavelength division multiplexing subassembly 2 and the right angle prism 3.
  • the optical fiber collimator 1 is also connected with an optical fiber ferrule assembly 6; preferably, the optical fiber ferrule assembly 6 is an LC socket or an LC connector, but it is not limited to these two.
  • the optical fiber collimator is composed of an optical fiber head, a collimating lens and a sleeve;
  • the optical fiber head can be a glass optical fiber head or a ceramic optical fiber head, the end face of which is ground and polished.
  • the end face can be optionally coated with antireflection coating;
  • the collimating lens is a plano-convex glass lens, in order to improve the RL index, the flat end can be selected to be processed into an angle of 4 degrees to 9 degrees to angle with the fiber head Matching, flat and convex surfaces are coated with antireflection coating;
  • the sleeve is a glass sleeve or a metal sleeve; the optical fiber head and the collimating lens are assembled in the same sleeve by glue to form a collimator.
  • the wavelength division multiplexing sub-assembly 2 is a 4-channel Z-Block, and its output end has several filters 21 or filter films with different working wavelengths, which include parallelograms with polished front and rear sides.
  • Glass plate the front side of the glass plate contains areas coated with anti-reflection coating and high-reflection coating, and several areas on the back side are respectively coated with 4 different wavelength WDM (wavelength division multiplexing) filter films or pasted with 4
  • the filters are respectively coated with WDM filter films of different wavelengths.
  • the pitch range is from 0.25mm to 2mm; preferably, the lens array 4 includes a number of plano-convex lenses corresponding to the Z-Block upper filter film 21 or the filter, and the plane of the plano-convex lens The side is connected with a right-angle prism, the lens array contains 4 high-precision pitch plano-convex lenses, the material is usually Si or fused silica, and is usually realized by photolithography or molding process, the pitch range is from 0.25mm Up to 2 mm, the convex surface of the lens is coated with an anti-reflection coating for air, and the plane is coated with an anti-reflection coating for glue; preferably, an anti-reflection coating is provided on the connecting surface of the lens array and the right-angle prism.
  • the optical substrate is glass or silicon, or ceramic material substrate, and a series of high-precision position alignment lines can be produced on the substrate by laser marking or photolithography masking methods.
  • the right-angle prism is formed of Si material or glass material, and the angle of the right-angle prism is designed according to the different refractive index of the material to ensure that the emitted light forms a certain angle with the normal of the emission surface, and the angle ranges from 4 degrees to 10 degrees. This is beneficial to improve the RL index of the system.
  • One surface of the right-angle prism and the plane of the lens array are glued together.
  • the glue can be thermal curing glue or dual curing glue (curable by ultraviolet curing and thermal curing).
  • the two right-angled surfaces are connected with the lens array, then Both are equipped with antireflection coating.
  • the right-angle prism and the lens array can be made into a whole by an etching or molding process, and an air antireflection coating is plated on the incident surface and the exit surface, respectively.
  • WDM optical signals with center wavelengths of 1271nm, 1291nm, 1311nm and 1331nm are connected from the standard fiber ferrule assembly 6 LC Receptacle on the left, and after passing through the fiber collimator 1, they become collimated beams.
  • the design of direct light beam waist diameter is usually between 150 microns and 300 microns; the collimated beam enters the Z-BLOCK AR coated area at an incident angle of 13.5 degrees and enters the Z-BLOCK, after passing through the Z-BLOCK , 4 wavelengths of WDM signals are demultiplexed into 4 collimated beams, the pitch between each of the 4 beams is 750 microns; 4 beams of collimated light with a pitch of 750 microns enter and paste at right angles In the coupling lens array in front of the prism, the pitch and tolerance of the lens array is 750+/-1 micron.
  • the collimated beam After passing through the lens array, the collimated beam becomes a convergent beam, then passes through the total reflection of the inclined surface of the prism, transmits downward, and finally emits
  • the angle between the emitted light and the normal line of the bottom surface of the prism is 6° ⁇ 10°, and then it is focused on the focal plane of the lens array.
  • a PD array with a pitch of 750+/-1 microns is usually placed on the focal plane. The light is efficiently coupled into the effective area of the PD array to realize the conversion of photoelectric signals.
  • the focal length difference between the collimating lens and the coupling lens of the optical fiber collimator 1 the best focal spot beam waist size can be theoretically obtained.
  • the mode field diameter of the optical fiber is 8.6 microns
  • the focal length of the designed collimating lens is 1.2mm
  • the focal length of the coupling lens array is 1mm.
  • the effective coupling area diameter of some high-speed receiving PD arrays is much smaller than 16 microns, which helps to reduce assembly tolerance and sensitivity requirements.
  • the beam waist of the focus point should not be too small, too small will cause the divergence angle of the beam to be too large, which will cause the size of the focus spot to increase rapidly with the change in the front and back distance of the focal plane, which will greatly increase the system
  • the coupling sensitivity is not conducive to assembly.
  • the focusing lens array 4 since the focusing lens array 4 has a very high-precision pitch, it is ensured that the four parallel lights exiting from the Z-BLOCK with good parallelism can be focused by the lens array. Later, the accuracy of the spacing between the center points of the four light spots is very high.
  • the PD array at the receiving end also has the same high-precision pitch, which ensures that the center points of the four focus spots all enter the central area of the effective area of the PD array.
  • the refractive index of the material of the prism can be selected to extend or shorten the length of the back focal length of the coupling lens array, so that the assembly structure is more reasonable.
  • the refractive index of the material of the prism can be selected to extend or shorten the length of the back focal length of the coupling lens array, so that the assembly structure is more reasonable.
  • the effective focal length (EFL) is the same, when the effective focal length (EFL) is the same, the back focal length of the Si prism Will be longer.
  • the effective focal length of the corresponding coupling lens can be shorter; because the position of the spot on the focal plane changes ⁇ d and the effective focal length f and angle deviate ⁇
  • a method for assembling a miniaturized wave division multiplexing optical receiving component which includes the following steps:
  • the entire assembly process of this embodiment can be completed by means of automatic alignment and angle correction, with high assembly efficiency and low cost.
  • This size is smaller than the assembly of the AWG wave decomposition and multiplexing receiving component of the same pitch, and it is completely a miniaturized component.
  • the length of the optical substrate 5 is lengthened in this embodiment.
  • the material of the optical substrate 5 is optical glass or Si material, so that the light reflected by the right-angle prism 3 is emitted. It enters and passes through the optical substrate 5, and then focuses on a focal plane with a slight distance from the substrate.
  • This deformed structure can be applied to directly couple optical signals into a grating coupler, and then into a waveguide, and the remaining components are the same as the structure shown in Figs. 3-6.
  • this embodiment is roughly the same as Embodiment 1, and is different from Embodiment 1 in that the 4-channel Z-BLOCK becomes 8-channel Z-BLOCK, and the center wavelength can be 1271nm, 1291nm, 1311nm, 1331nm, 1351nn, 1371nm, 1391nm and 1411nm, a total of 8 wavelengths are wave-decomposed and multiplexed, and the corresponding 4-channel lens array becomes 8 channels accordingly.
  • This structure meets the requirements for high-performance and miniaturized wave decomposition and multiplexing receiving components in 400G OSFP optical transceivers, and the remaining components are the same as the structures shown in Figures 3-6.
  • the length of the optical substrate 5 is lengthened in this embodiment.
  • the material of the optical substrate 5 is optical glass or Si material, so that the light reflected by the right-angle prism 3 enters It passes through the optical substrate 5 and then focuses on a focal plane with a small distance from the substrate.
  • This deformed structure can be applied to directly couple optical signals into a grating coupler, and then couple into a waveguide.
  • this embodiment is roughly the same as Embodiment 1.
  • the only difference from Embodiment 1 is that the lens array 4 is attached to the exit surface of the right-angle prism 3.
  • the lens array 4 with a shorter focal length can obtain a smaller spot size on the focal plane.
  • This structure can satisfy applications with a small PD receiving area.
  • the thickness of the optical substrate can be strictly controlled to ensure that the position of the focal plane of the focused spot coincides with the position of the PD receiving surface.
  • a convex recessed lens array (Recession Lens Array) as shown in FIG. 16 can be used. At this time, the convex steps can be attached to the exit surface of the prism.
  • this embodiment is roughly the same as Embodiment 3.
  • the difference from Embodiment 3 is that the 4-channel Z-BLOCK becomes 8-channel Z-BLOCK, and the corresponding 4-channel lens array is also It becomes 8 channels.
  • this embodiment may also use the recession lens array shown in FIG. 16 (Recession Lens Array). At this time, the convex steps can be attached to the exit surface of the prism.
  • this embodiment is a combination of embodiment 2 and embodiment 4.
  • a lens array 4 (increasing a lens array with a long focal length (located on the incident surface) and a lens array with a short focal length are provided on the front and back of the right-angle prism 3, respectively (Located on the exit surface)).
  • a long focal length lens array usually called a weak lens array
  • the collimated beam can be converged and reduced, and then the convergent beam reflected by the inclined surface of the right-angle prism 3 enters the short focal length lens array, and finally focuses on the focal plane on.
  • This embodiment can focus the light spot to a small size, and since the light beam is converged, the sensitivity of the light spot size to changes in the front and back positions of the focal plane is very low, which is more suitable for OSFP wavelength division multiplexing light receiving components.
  • this embodiment may also adopt a convex recessed lens array (Recession Lens Array). At this time, the steps of the convex surface can be attached to the exit surface of the prism.
  • a convex recessed lens array Recession Lens Array
  • part numbers marked in FIGS. 3 to 22 are the same parts with the same names.

Abstract

Disclosed are a miniaturized wavelength-division-multiplexing optical receiving assembly and an assembly method therefor. The assembly comprises an optical fiber collimator (1) for inputting signal light; a wavelength division multiplexing subassembly (2) for demultiplexing the signal light input by the optical fiber collimator (1) into several beams of collimated light; a right-angle prism (3), one right-angle surface of which is opposite an output end of the wavelength division multiplexing subassembly (2) and is used for receiving the plurality of beams of collimated light after demultiplexing is performed by the wavelength division multiplexing subassembly (2), and the plurality of beams of collimated light are reflected by a slope of the right-angle prism and are then output from the other right-angle surface of the right-angle prism (3); a lens array (4) arranged on two right-angle surfaces or one right-angle surface of the right-angle prism (3); and an optical substrate (5) for fixedly mounting the optical fiber collimator (1), the wavelength division multiplexing subassembly and the right-angle prism (3) relative to one another. The assembly has the remarkable advantages of a small wavelength change coefficient as a function of temperature, a high passband bandwidth, a low insertion loss, low crosstalk, etc.

Description

一种小型化波分解复用光接收组件及其装配方法Miniaturized wave decomposition multiplexing optical receiving component and assembly method thereof 技术领域Technical field
本发明涉及光学通讯技术及器件领域,尤其是一种小型化波分解复用光接收组件及其装配方法。The invention relates to the field of optical communication technology and devices, in particular to a miniaturized wave decomposition multiplexing light receiving component and an assembly method thereof.
背景技术Background technique
波分复用(WDM,Wavelength Division Multiplexing)是将两种或多种不同波长的光载波信号(携带各种信息)在发送端经复用器(亦称合波器,Multiplexer,简称MUX)汇合在一起,并耦合到光线路的同一根光纤中进行传输的技术;在接收端,经解复用器(亦称分波器,Demultiplexer,简称DEMUX)将各种波长的光载波分离,然后由光接收机作进一步处理以恢复原信号。这种在同一根光纤中同时传输两个或众多不同波长光信号的技术,称为波分复用。波分复用技术可以实现单根光纤对多个波长信号的传输,这会成倍提升光纤的传输容量,已经被广泛应用在光通讯的中长距离传输和数据中心的互联中。Wavelength Division Multiplexing (WDM, Wavelength Division Multiplexing) combines two or more optical carrier signals of different wavelengths (carrying various information) at the transmitting end through a multiplexer (also known as multiplexer, MUX for short) The technology of transmitting together and coupled to the same optical fiber of the optical line; at the receiving end, the optical carriers of various wavelengths are separated by a demultiplexer (also called demultiplexer, or DEMUX for short), and then The optical receiver performs further processing to restore the original signal. This technology of simultaneously transmitting two or more optical signals of different wavelengths in the same optical fiber is called wavelength division multiplexing. Wavelength division multiplexing technology can realize the transmission of signals of multiple wavelengths by a single optical fiber, which will double the transmission capacity of the optical fiber. It has been widely used in the medium and long-distance transmission of optical communications and the interconnection of data centers.
在光收发器(Transceiver)中,为了实现波分复用(MUX)和解复用(DEMUX),最核心的光器件就是MUX和DEMUX光组件,其中Z-BLOCK和AWG(阵列波导光栅)是两种最常用、最典型的MUX/DEMUX子组件。相比AWG,Z-BLOCK具有低插入损耗低、宽光谱带宽、低通道串扰、低温度敏感度等优点,被更为广泛的应用在40G、100G以及400G等高速QSFP、OSFP光收发器中,在每个光收发器中,通常存在一对Z-BLOCK,分别用于MUX和DEMUX,其示意图如图1所示。In the optical transceiver (Transceiver), in order to achieve wavelength division multiplexing (MUX) and demultiplexing (DEMUX), the core optical components are MUX and DEMUX optical components, of which Z-BLOCK and AWG (Arrayed Waveguide Grating) are two The most commonly used and typical MUX/DEMUX sub-components. Compared with AWG, Z-BLOCK has the advantages of low insertion loss, wide spectral bandwidth, low channel crosstalk, and low temperature sensitivity. It is more widely used in high-speed QSFP and OSFP optical transceivers such as 40G, 100G, and 400G. In each optical transceiver, there is usually a pair of Z-BLOCKs, which are used for MUX and DEMUX respectively. The schematic diagram is shown in Figure 1.
Z-BLOCK的典型结构如图2所示,其包括前后两面抛光的平行四边形玻璃平板,玻璃平板的前侧分别包含镀有增透膜和高反膜的区域,后侧几个区域分别镀有多个不同波长的WDM(波分复用)滤光膜或贴有多个分别镀有不同波长WDM滤光膜的滤光片,滤光膜或滤光片的数量通常为4个或8个。含有多个波长的准直光束从入射端依设计角度射入,经过一 系列的滤光膜透射和反射后,将不同波长的光信号分离开,进而实现DEMUX,反之则实现MUX。The typical structure of Z-BLOCK is shown in Figure 2. It consists of a parallelogram glass plate with polished front and rear sides. The front side of the glass plate contains areas coated with anti-reflection and high-reflection coatings, and several areas on the back are respectively plated Multiple WDM (wavelength division multiplexing) filter films of different wavelengths or multiple filters coated with WDM filter films of different wavelengths, the number of filters or filters is usually 4 or 8 . A collimated beam containing multiple wavelengths is incident from the incident end at a designed angle, and after being transmitted and reflected by a series of filter films, the optical signals of different wavelengths are separated to realize DEMUX, and vice versa to realize MUX.
波分解复用光接收组件的主要功能就是将光纤接入的多波长WDM光进行准直、解波分复用,然后高效率的耦合到PD中。作为光收发器中的核心器件,以4通道波分解复用光接收组件为例,现有的技术方案包括:The main function of the WDM optical receiving component is to collimate and demultiplex the multi-wavelength WDM light accessed by the optical fiber, and then couple it to the PD with high efficiency. As the core device in the optical transceiver, taking the 4-channel wave division multiplexing optical receiving component as an example, the existing technical solutions include:
现有技术方案1:采用各分立元件依次单独组装的方法进行装配,实现波分解复用。分立的元件包括光纤准直器、WDM滤光片、反射镜、耦合透镜、棱镜或分光镜,各个元件需要主动调节对准,组装效率低、成本高,且难以做到小型化。The prior art scheme 1: adopts the method of assembling each discrete component individually and sequentially to realize the wave decomposition multiplexing. Discrete components include fiber collimators, WDM filters, mirrors, coupling lenses, prisms, or beam splitters. Each component needs to be actively adjusted and aligned, which has low assembly efficiency, high cost, and difficulty in miniaturization.
现有技术方案2:采用Z-BLOCK作为DEMUX子组件,入射端也采用光纤准直器,但在Z-BLOCK之后采用4个光纤准直器进行接收,或者采用4个单独的透镜进行耦合,这种方法也需要主动调节对准,存在组装效率低、成本高,无法做到小型化。Existing technical solution 2: Z-BLOCK is used as the DEMUX sub-component, and the incident end also uses fiber collimators, but after Z-BLOCK, 4 fiber collimators are used for reception, or 4 separate lenses are used for coupling, This method also requires active adjustment of alignment, which has low assembly efficiency and high cost, and cannot be miniaturized.
现有技术方案3:采用AWG作为DEMUX子组件,采用光纤头与AWG输入端波导进行直接耦合的方法进行装配,经过AWG的输出端直接与PD阵列进行耦合。这种装配方法虽然具有简单、高效和低成本优势,但由于现有技术的AWG的性能相比Z-BLOCK还存在一定差距,也只能用于某些对性能和环境要求不高的场景中。Existing technical solution 3: AWG is used as the DEMUX sub-assembly, and the optical fiber head is directly coupled to the AWG input end waveguide for assembly, and the output end of the AWG is directly coupled to the PD array. Although this assembly method has the advantages of simplicity, efficiency and low cost, it can only be used in certain scenarios where performance and environmental requirements are not high due to the performance of the prior art AWG compared to Z-BLOCK. .
近年来,随着大数据、云存储/服务、物联网、AR/VR和移动互联终端设备的高速发展和广泛普及,全球对网络带宽的需求呈现出爆炸式增长,这不仅大大推动了各大互联网巨头和通信运营商在数据中心建设方面的加大投入,而且还加速了5G时代的到来。光收发器作为光通讯领域的核心器件之一,近年来市场的需求量在急剧上升。当前基于CWDM4技术的100G光收发器已经成为市场主流,未来几年基于CWDM4和CWDM8的400G光收发器将会成为下一代产品。市场对光收发器需求量急速上升的同时,价格和能耗却在相应下降,低成本、低能耗和小型集成化是光收发器的发展方向。特别是在5G前传的应用上,还需要光收发器满足工业级的标准以适应室外严苛的环境要求。波分解复用光接收组件作为光收发 器中的核心光组件,其在满足业内各项标准的同时,追求低成本、小型集成化和同时具备高性能是未来不变的发展趋势。In recent years, with the rapid development and widespread popularization of big data, cloud storage/services, Internet of Things, AR/VR, and mobile Internet terminal devices, the global demand for network bandwidth has shown explosive growth, which has not only greatly promoted the Internet giants and communication operators have increased their investment in data center construction, and it has also accelerated the arrival of the 5G era. As one of the core devices in the field of optical communications, optical transceivers have seen a sharp increase in market demand in recent years. At present, 100G optical transceivers based on CWDM4 technology have become the mainstream of the market, and 400G optical transceivers based on CWDM4 and CWDM8 will become the next generation products in the next few years. While the market demand for optical transceivers is rising rapidly, prices and energy consumption are decreasing accordingly. Low cost, low energy consumption, and small-scale integration are the development directions of optical transceivers. Especially in the application of 5G fronthaul, optical transceivers are also required to meet industrial-grade standards to meet the harsh outdoor environmental requirements. As the core optical components of optical transceivers, WDM optical receiving components meet the industry standards while pursuing low-cost, small-scale integration and high performance at the same time are the constant development trend in the future.
发明内容Summary of the invention
针对现有技术的情况,本发明的目的在于提供一种易装配、低成本、高性能、可实现量产自动化的小型化波分解复用光接收组件及其装配方法。In view of the existing technology, the purpose of the present invention is to provide a miniaturized wave division multiplexing optical receiving assembly and an assembly method thereof that are easy to assemble, low cost, high performance, and can realize mass production automation.
为了实现上述的技术目的,本发明采用的技术方案为:In order to achieve the above technical objectives, the technical solutions adopted by the present invention are:
一种小型化波分解复用光接收组件,其包括:A miniaturized wave division multiplexing optical receiving component, which includes:
光纤准直器,用于输入准直的信号光;Fiber collimator, used to input collimated signal light;
波分解复用子组件,用于将光纤准直器输入的信号光解复成若干束准直光;The wavelength division multiplexing sub-assembly is used to demultiplex the signal light input by the fiber collimator into several collimated lights;
直角棱镜,其一直角面与波分解复用子组件的输出端相对且用于接收被波分解复用子组件解复成的若干束准直光,然后经其斜面反射后,将若干束准直光从直角棱镜的另一直角面输出;也可采用非直角棱镜来替代,实现直角棱镜的功能;Right-angle prism, the right-angled surface of which is opposite to the output end of the WDM sub-component and is used to receive several beams of collimated light decomposed by the WDM sub-component, and then after being reflected by the inclined surface, the several beams of collimated light Output from the other right-angle surface of the right-angle prism; it can also be replaced by a non-right-angle prism to realize the function of the right-angle prism;
透镜阵列,设于直角棱镜的两个直角面上或其中一直角面上;The lens array is arranged on the two right-angled faces or one of the right-angled faces of the right-angle prism;
光学基板,用于相对固定安装光纤准直器、波分复用子组件和直角棱镜。Optical substrate for relatively fixed installation of fiber collimator, wavelength division multiplexing sub-assembly and right-angle prism.
进一步,所述光纤准直器还连接有光纤插芯组件。Further, the optical fiber collimator is also connected with an optical fiber ferrule assembly.
优选的,所述的光纤插芯组件为LC插座或LC连接器,但并不局限于这两种。Preferably, the optical fiber ferrule assembly is an LC socket or an LC connector, but it is not limited to these two.
其中,光纤准直器是由光纤头、准直透镜和套管组成;光纤头可以是玻璃光纤头或陶瓷光纤头,其端面经过研磨和抛光加工,为了提升回损(RL)指标,可以选择加工成4度到9度的角度,端面可以选择镀增透膜;准直透镜是平凸玻璃透镜,为了提升RL指标,平面端可以选择加工成4度到9度的角度以便与光纤头角度匹配,平面和凸面都镀有增透膜;套管是玻璃套管或金属套管;光纤头和准直透镜通过胶水被装配在同一套管内,形成准直器。Among them, the optical fiber collimator is composed of an optical fiber head, a collimating lens and a sleeve; the optical fiber head can be a glass optical fiber head or a ceramic optical fiber head, the end surface of which is ground and polished. In order to improve the return loss (RL) index, you can choose Processed into an angle of 4 degrees to 9 degrees, the end face can be optionally coated with antireflection coating; the collimating lens is a plano-convex glass lens, in order to improve the RL index, the flat end can be selected to be processed into an angle of 4 degrees to 9 degrees to angle with the fiber head Matching, flat and convex surfaces are coated with antireflection coating; the sleeve is a glass sleeve or a metal sleeve; the optical fiber head and the collimating lens are assembled in the same sleeve by glue to form a collimator.
进一步,所述的波分解复用子组件为Z-Block,其输出端具有若干个不同工作波长的滤光片或滤光膜,其包括前后两面抛光的平行四边形玻璃平板,玻璃平板的前侧分别包含镀 有增透膜和高反膜的区域,后侧几个区域分别镀有多个(典型值为4个或8个)不同波长的WDM(波分复用)滤光膜或贴有多个(通常为4个或8个)分别镀有不同波长WDM滤光膜的滤光片,通过设计Z-Block的入射角度和出射节距(pitch),可以实现Z-Block尺寸的小型化,Z-Block的入射角度范围为3度至45度,通常为8度或13.5度,节距范围从0.25mm到2mm。Further, the wavelength division multiplexing sub-component is Z-Block, and its output end has several filters or filter films with different working wavelengths, which includes parallelogram glass plates with polished front and back sides, and the front side of the glass plate They include areas coated with anti-reflection coating and high-reflection coating, and several areas on the back side are respectively coated with multiple (typically 4 or 8) WDM (wavelength division multiplexing) filter films of different wavelengths or stickers Multiple (usually 4 or 8) filters coated with WDM filter films of different wavelengths. By designing the incident angle and pitch of the Z-Block, the size of the Z-Block can be miniaturized , The incident angle of Z-Block ranges from 3 degrees to 45 degrees, usually 8 degrees or 13.5 degrees, and the pitch ranges from 0.25mm to 2mm.
优选的,所述的透镜阵列包括若干个与Z-Block上滤光膜或滤光片一一对应的平凸透镜,且平凸透镜的平面侧与直角棱镜连接,所述透镜阵列包含有多个(通常为4个或8个)高精度节距(pitch)的平凸透镜,材料通常为Si或融石英,通常采用光刻工艺或模压工艺来实现,节距范围从0.25mm到2mm,透镜的凸面镀有对空气增透膜,平面镀有对胶水增透膜。Preferably, the lens array includes a plurality of plano-convex lenses corresponding to the filter film or the filter on the Z-Block, and the plane side of the plano-convex lens is connected with the right-angle prism, and the lens array includes a plurality of ( Usually 4 or 8) high-precision pitch plano-convex lenses. The material is usually Si or fused silica. It is usually realized by photolithography or molding. The pitch ranges from 0.25mm to 2mm. The convex surface of the lens It is coated with anti-reflection film for air, and the plane is coated with anti-reflection film for glue.
优选的,所述透镜阵列与直角棱镜连接的连接面上设有增透膜。Preferably, an anti-reflection film is provided on the connecting surface of the lens array and the right-angle prism.
优选的,所述的Z-Block为四通道Z-Block或8通道Z-Block。Preferably, the Z-Block is a four-channel Z-Block or an 8-channel Z-Block.
进一步,所述的的光学基板为玻璃、硅或陶瓷材料制成。Further, the optical substrate is made of glass, silicon or ceramic materials.
进一步,所述的直角棱镜为Si材质或玻璃材质成型,根据材料折射率的不同来设计直角棱镜的角度,确保出射光与出射面的法线成一定夹角,夹角范围是4度到10度,这有利于提升系统的RL指标,所述直角棱镜的一个面与透镜阵列的平面采用胶水贴合,胶水可以选择热固化胶或(紫外固化和热固化皆可固化的)双固化胶,所述直角棱镜的两个直角面,其中,与透镜阵列胶合的面镀有对胶增透膜或不镀膜(此时透镜阵列折射率和胶水折射率相匹配),另外一个面镀有对空气增透膜,当两个直角面均连接有透镜阵列时,则都设置增透膜。除了相互贴合的结构以外,所述直角棱镜和透镜阵列可以采用刻蚀或模压的工艺做成一个整体,分别在入射面和出射面镀对空气增透膜;Further, the right-angle prism is formed of Si material or glass material, and the angle of the right-angle prism is designed according to the different refractive index of the material to ensure that the emitted light forms a certain angle with the normal of the emission surface, and the angle ranges from 4 degrees to 10 degrees. This is beneficial to improve the RL index of the system. One surface of the right-angle prism and the plane of the lens array are glued together. The glue can be thermal curing glue or dual curing glue (curable by ultraviolet curing and thermal curing). The two right-angled surfaces of the right-angle prism, wherein the surface cemented with the lens array is coated with anti-reflection coating or not coated (the refractive index of the lens array matches the refractive index of the glue), and the other surface is coated with the anti-air The anti-reflection coating, when the two right-angled surfaces are connected with the lens array, the anti-reflection coating is provided. In addition to the mutually bonded structure, the right-angle prism and the lens array can be made into a whole by an etching or molding process, and an air antireflection coating is plated on the incident surface and the exit surface respectively;
或者,所述的直角棱镜,也可采用非直角棱镜来替代,可实现上述直角棱镜的所有功能。Alternatively, the aforementioned right-angle prism can also be replaced by a non-right-angle prism, which can realize all the functions of the aforementioned right-angle prism.
所述光学基板是一种光学材料,如玻璃或硅,或陶瓷材料基板,通过激光打标或光刻掩模等方法可在基板上按照设计制作出一系列高精度位置对位线;The optical substrate is an optical material, such as glass or silicon, or a ceramic material substrate, and a series of high-precision position alignment lines can be produced on the substrate according to the design by methods such as laser marking or photoetching mask;
所述光纤准直器、波分解复用子组件和贴合有透镜阵列的直角棱镜,分别与基板上的位置对位线进行调节对位,对位完成后,用胶水将他们快速精确的固定、组装在基板上,胶水可以选择紫外固化胶或双固化胶。The optical fiber collimator, the wave division multiplexing subassembly and the right-angle prism attached to the lens array are adjusted and aligned with the position alignment line on the substrate respectively. After the alignment is completed, they are quickly and accurately fixed with glue , Assembled on the substrate, the glue can choose ultraviolet curing glue or dual curing glue.
一种小型化波分解复用光接收组件的装配方法,其包括如下步骤:A method for assembling a miniaturized wave division multiplexing optical receiving component, which includes the following steps:
(1)在光纤准直器上标识出射光与套管底面完全平行的位置点及对应转90度所偏离的角度Δφ;(1) Mark the position on the fiber collimator where the emitted light is completely parallel to the bottom surface of the sleeve and the corresponding angle Δφ deviated by 90 degrees;
(2)在光学基板上用激光打标或光刻掩模的工艺加工出了的对位线;(2) Alignment lines processed by laser marking or photolithography masking on the optical substrate;
(3)将波分解复用子组件和贴合有透镜阵列的直角棱镜按照对位线位置进行贴合固定于光学基板上;(3) The wave division multiplexing sub-assembly and the right-angle prism bonded with the lens array are bonded and fixed on the optical substrate according to the position of the alignment line;
(4)将光纤准直器则按照标定的位置并转Δφ进行角度偏离的补偿,然后将其与光学基板进行贴合固定。(4) Rotate the fiber collimator according to the calibrated position to Δφ to compensate for the angle deviation, and then fix it with the optical substrate.
本发明可以实现的功能是:将从光纤插芯组件一端所接入的多波长波分复用(WDM)信号通过光纤准直器进行准直,WDM准直光进入波分解复用子组件后被解复用为多个节距相同的单波长准直光,多个节距相同的单波长准直光进入具有对应高精度节距的透镜阵列和直角棱镜中,经过透镜的聚焦和直角棱镜斜面的反射,将多个信号光聚焦在与透镜阵列具有相同节距的光电二极管阵列(PD array)接收面上,最后实现光电信号的转换。The functions that can be realized by the present invention are: the multi-wavelength wavelength division multiplexing (WDM) signal connected from one end of the optical fiber ferrule assembly is collimated through the optical fiber collimator, and after the WDM collimated light enters the WDM subassembly It is demultiplexed into multiple single-wavelength collimated lights with the same pitch. Multiple single-wavelength collimated lights with the same pitch enter the lens array and right-angle prism with corresponding high-precision pitch, and then pass through the focus and right-angle prism of the lens. The reflection of the inclined surface focuses multiple signal lights on the receiving surface of the photodiode array (PD array) with the same pitch as the lens array, and finally realizes the conversion of photoelectric signals.
通过上述的技术方案,本发明与现有技术相比,其具有的有益效果为:Through the above technical solutions, compared with the prior art, the present invention has the following beneficial effects:
本发明的分件可以根据装配布局做到结构紧凑且小型化;通过优化设计光纤准直器的准直透镜,透镜阵列和直角棱镜的参数,选择最佳折射率的材料,可以大大提升接收组件的性能指标,降低组件的装配难度,包括实现低插入损耗、低串扰、高回损等关键指标。相比现有技术下的AWG波分解复用接收组件,本发明具有波长随温度变化系数小、高通带带宽、低插入损耗、低串扰等显著的性能优势,完全满足行业内工业级要求标准,尤其是可以满足5G前传应用场景对光器件工业级环境条件的苛刻要求。The sub-component of the present invention can be compact and miniaturized according to the assembly layout; by optimizing the design of the collimating lens, lens array and right-angle prism parameters of the fiber collimator, selecting the material with the best refractive index can greatly improve the receiving assembly It can reduce the difficulty of assembly of components, including achieving key indicators such as low insertion loss, low crosstalk, and high return loss. Compared with the AWG wave decomposition multiplexing receiving component in the prior art, the present invention has significant performance advantages such as small wavelength variation with temperature, high passband bandwidth, low insertion loss, low crosstalk, etc., and fully meets the industry-level requirements and standards in the industry. In particular, it can meet the harsh requirements of 5G fronthaul application scenarios for industrial-grade environmental conditions of optical devices.
本发明的装配方法可采用直接将分件与基板对位线进行被动对位(passive alignment)的装配方法,相比现有技术的单片滤光片和单片透镜主动(active)对位调节的耦合方法,本发明装配方法简单、效率高、成本低,可以实现自动化装配和大批量生产,可以满足数据中心和未来5G光收发器中对本发明组件大规模商用的需求。The assembly method of the present invention can adopt the assembly method of directly performing passive alignment of the sub-components and the substrate alignment line, which is compared with the prior art single-chip filter and single-chip lens active (active) alignment adjustment The assembly method of the present invention is simple, efficient, and low in cost, can realize automated assembly and mass production, and can meet the large-scale commercial demand of the components of the present invention in data centers and future 5G optical transceivers.
附图说明Description of the drawings
下面结合附图和具体实施方式对本发明方案做进一步的阐述:The scheme of the present invention will be further described below in conjunction with the drawings and specific implementations:
图1是现有技术中典型的Transceiver结构,其包含一对独立的MUX和DEMUX;Figure 1 is a typical Transceiver structure in the prior art, which contains a pair of independent MUX and DEMUX;
图2是现有技术中典型的Z-BLOCK结构图;Figure 2 is a typical Z-BLOCK structure diagram in the prior art;
图3是本发明实施例1的3D结构示意图;3 is a schematic diagram of the 3D structure of Embodiment 1 of the present invention;
图4是本发明实施例1的俯视结构及光路示意图;4 is a schematic diagram of a top view structure and optical path of Embodiment 1 of the present invention;
图5是本发明实施例1的侧视结构示意图;5 is a schematic side view of the structure of Embodiment 1 of the present invention;
图6是图5中A处的局部结构放大示意图;Fig. 6 is an enlarged schematic diagram of a partial structure at A in Fig. 5;
图7是本发明实施例1的一种变形结构俯视示意图;7 is a schematic top view of a modified structure of Embodiment 1 of the present invention;
图8是本发明实施例1的一种变形结构侧视示意图;8 is a schematic side view of a modified structure of Embodiment 1 of the present invention;
图9是本发明实施例2的俯视结构示意图;FIG. 9 is a schematic top view of the structure of Embodiment 2 of the present invention;
图10是本发明实施例2的侧视结构示意图;10 is a schematic side view of the structure of Embodiment 2 of the present invention;
图11是本发明实施例2的一种变形结构俯视示意图;11 is a schematic top view of a modified structure of Embodiment 2 of the present invention;
图12是本发明实施例2的一种变形结构侧视示意图;12 is a schematic side view of a modified structure of Embodiment 2 of the present invention;
图13是本发明实施例3的俯视结构示意图;13 is a schematic top view of the structure of Embodiment 3 of the present invention;
图14是本发明实施例3的侧视结构示意图;14 is a schematic side view of the structure of Embodiment 3 of the present invention;
图15是图14中A处的局部结构放大示意图;Fig. 15 is an enlarged schematic diagram of a partial structure at A in Fig. 14;
图16是本发明方案中凸面下沉透镜阵列示意图;16 is a schematic diagram of a convex sunk lens array in the scheme of the present invention;
图17是本发明实施例4的俯视结构示意图;FIG. 17 is a schematic top view of the structure of Embodiment 4 of the present invention;
图18是本发明实施例4的侧视结构示意图;18 is a schematic side view of the structure of Embodiment 4 of the present invention;
图19是图18中A处的局部结构放大示意图;Fig. 19 is an enlarged schematic diagram of a partial structure at A in Fig. 18;
图20是本发明实施例5的俯视结构示意图;20 is a schematic top view of the structure of Embodiment 5 of the present invention;
图21是本发明实施例5的侧视结构示意图;21 is a schematic side view of the structure of Embodiment 5 of the present invention;
图22是图21中A处的局部结构放大示意图。FIG. 22 is an enlarged schematic diagram of the partial structure at A in FIG. 21.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更清楚明白,以下结合附图及实施实例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施实例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and implementation examples. It should be understood that the specific implementation examples described here are only used to explain the present invention, but not to limit the present invention.
实施例1Example 1
如图3至6之一所示,本发明一种小型化波分解复用光接收组件,其包括:As shown in one of Figures 3 to 6, a miniaturized wave division multiplexing optical receiving component of the present invention includes:
光纤准直器1,用于输入准直的信号光; Optical fiber collimator 1, for inputting collimated signal light;
波分解复用子组件2,用于将光纤准直器输入的信号光解复成若干束准直光;Wavelength division multiplexing sub-assembly 2 for de-multiplexing the signal light input by the fiber collimator into several collimated lights;
直角棱镜3,其一直角面与波分解复用子组件的输出端相对且用于接收被波分解复用子组件解复成的若干束准直光,然后经其斜面反射后,将若干束准直光从直角棱镜的另一直角面输出;Right-angle prism 3, its right angle surface is opposite to the output end of the wave division multiplexing sub-assembly and is used to receive several beams of collimated light decomposed by the wave division multiplexing sub-assembly, and then after being reflected by its inclined surface, the several beams are collimated The light is output from the other right-angle surface of the right-angle prism;
透镜阵列4,设于直角棱镜3的一直角面上,该直角面是与波分解复用子组件3相对的直角面;The lens array 4 is arranged on a right-angled surface of the right-angled prism 3, and the right-angled surface is a right-angled surface opposite to the wave decomposition multiplexing subassembly 3;
光学基板5,用于相对固定安装光纤准直器1、波分复用子组件2和直角棱镜3。The optical substrate 5 is used for relatively fixed installation of the fiber collimator 1, the wavelength division multiplexing subassembly 2 and the right angle prism 3.
其中,所述光纤准直器1还连接有光纤插芯组件6;优选的,所述的光纤插芯组件6为LC插座或LC连接器,但并不局限于这两种。Wherein, the optical fiber collimator 1 is also connected with an optical fiber ferrule assembly 6; preferably, the optical fiber ferrule assembly 6 is an LC socket or an LC connector, but it is not limited to these two.
另外,光纤准直器是由光纤头、准直透镜和套管组成;光纤头可以是玻璃光纤头或陶瓷光纤头,其端面经过研磨和抛光加工,为了提升回损(RL)指标,可以选择加工成4度到 9度的角度,端面可以选择镀增透膜;准直透镜是平凸玻璃透镜,为了提升RL指标,平面端可以选择加工成4度到9度的角度以便与光纤头角度匹配,平面和凸面都镀有增透膜;套管是玻璃套管或金属套管;光纤头和准直透镜通过胶水被装配在同一套管内,形成准直器。In addition, the optical fiber collimator is composed of an optical fiber head, a collimating lens and a sleeve; the optical fiber head can be a glass optical fiber head or a ceramic optical fiber head, the end face of which is ground and polished. In order to improve the return loss (RL) index, you can choose Processed into an angle of 4 degrees to 9 degrees, the end face can be optionally coated with antireflection coating; the collimating lens is a plano-convex glass lens, in order to improve the RL index, the flat end can be selected to be processed into an angle of 4 degrees to 9 degrees to angle with the fiber head Matching, flat and convex surfaces are coated with antireflection coating; the sleeve is a glass sleeve or a metal sleeve; the optical fiber head and the collimating lens are assembled in the same sleeve by glue to form a collimator.
在本实施例中,所述的波分解复用子组件2为4通道Z-Block,其输出端具有若干个不同工作波长的滤光片21或滤光膜,其包括前后两面抛光的平行四边形玻璃平板,玻璃平板的前侧分别包含镀有增透膜和高反膜的区域,后侧几个区域分别镀有4个不同波长的WDM(波分复用)滤光膜或贴有4个分别镀有不同波长WDM滤光膜的滤光片,通过设计Z-Block的入射角度和出射节距(pitch),可以实现Z-Block尺寸的小型化,Z-Block的入射角度通常为8度或13.5度,节距范围从0.25mm到2mm;优选的,所述的透镜阵列4包括若干个与Z-Block上滤光膜21或滤光片一一对应的平凸透镜,且平凸透镜的平面侧与直角棱镜连接,所述透镜阵列包含有4个高精度节距(pitch)的平凸透镜,材料通常为Si或融石英,通常采用光刻工艺或模压工艺来实现,节距范围从0.25mm到2mm,透镜的凸面镀有对空气增透膜,平面镀有对胶水增透膜;优选的,所述透镜阵列与直角棱镜连接的连接面上设有增透膜。In this embodiment, the wavelength division multiplexing sub-assembly 2 is a 4-channel Z-Block, and its output end has several filters 21 or filter films with different working wavelengths, which include parallelograms with polished front and rear sides. Glass plate, the front side of the glass plate contains areas coated with anti-reflection coating and high-reflection coating, and several areas on the back side are respectively coated with 4 different wavelength WDM (wavelength division multiplexing) filter films or pasted with 4 The filters are respectively coated with WDM filter films of different wavelengths. By designing the incident angle and pitch of the Z-Block, the size of the Z-Block can be miniaturized. The incident angle of the Z-Block is usually 8 degrees. Or 13.5 degrees, the pitch range is from 0.25mm to 2mm; preferably, the lens array 4 includes a number of plano-convex lenses corresponding to the Z-Block upper filter film 21 or the filter, and the plane of the plano-convex lens The side is connected with a right-angle prism, the lens array contains 4 high-precision pitch plano-convex lenses, the material is usually Si or fused silica, and is usually realized by photolithography or molding process, the pitch range is from 0.25mm Up to 2 mm, the convex surface of the lens is coated with an anti-reflection coating for air, and the plane is coated with an anti-reflection coating for glue; preferably, an anti-reflection coating is provided on the connecting surface of the lens array and the right-angle prism.
进一步,所述的的光学基板为玻璃或硅,或陶瓷材料基板,通过激光打标或光刻掩模的方法可在基板上按照设计制作出一系列高精度位置对位线。Further, the optical substrate is glass or silicon, or ceramic material substrate, and a series of high-precision position alignment lines can be produced on the substrate by laser marking or photolithography masking methods.
进一步,所述的直角棱镜为Si材质或玻璃材质成型,根据材料折射率的不同来设计直角棱镜的角度,确保出射光与出射面的法线成一定夹角,夹角范围是4度到10度,这有利于提升系统的RL指标,所述直角棱镜的一个面与透镜阵列的平面采用胶水贴合,胶水可以选择热固化胶或(紫外固化和热固化皆可固化的)双固化胶,所述直角棱镜的两个直角面,其中,与透镜阵列胶合的面镀有对胶增透膜,另外一个面镀有对空气增透膜,当两个直角面均连接有透镜阵列是,则都设置增透膜。除了相互贴合的结构以外,所述直角棱镜和透镜阵列可以采用刻蚀或模压的工艺做成一个整体,分别在入射面和出射面镀对空气增透膜。Further, the right-angle prism is formed of Si material or glass material, and the angle of the right-angle prism is designed according to the different refractive index of the material to ensure that the emitted light forms a certain angle with the normal of the emission surface, and the angle ranges from 4 degrees to 10 degrees. This is beneficial to improve the RL index of the system. One surface of the right-angle prism and the plane of the lens array are glued together. The glue can be thermal curing glue or dual curing glue (curable by ultraviolet curing and thermal curing). The two right-angled surfaces of the right-angle prism, wherein the surface cemented with the lens array is coated with an anti-reflection coating for anti-reflection coating, and the other surface is coated with an anti-reflection coating for air. When the two right-angled surfaces are connected with the lens array, then Both are equipped with antireflection coating. In addition to the mutually bonded structure, the right-angle prism and the lens array can be made into a whole by an etching or molding process, and an air antireflection coating is plated on the incident surface and the exit surface, respectively.
本实施例中包含有中心波长为1271nm、1291nm、1311nm和1331nm的WDM光信号 从左侧标准的光纤插芯组件6 LC Receptacle接入,经过光纤准直器1后,变成准直光束,准直光的设计束腰直径通常为150微米到300微米之间;准直光束以13.5度的入射角射入Z-BLOCK镀有AR膜的区域并进入到Z-BLOCK中,经过Z-BLOCK后,4个波长的WDM信号被解复用为4束准直光,4束光两两之间的节距(pitch)是750微米;4束节距为750微米的准直光进入贴在直角棱镜前面的耦合透镜阵列中,透镜阵列的节距及公差为750+/-1微米,经过透镜阵列后,准直光束变为会聚光束,然后经过棱镜斜面的全反射,朝下传输,最后射出棱镜底面,出射光与棱镜底面法线的夹角为6°~10°,然后聚焦在透镜阵列的焦平面上,焦平面上通常放置有节距为750+/-1微米的PD阵列,聚焦光被高效率的耦合到PD阵列的有效区域中,实现光电信号的转化。In this embodiment, WDM optical signals with center wavelengths of 1271nm, 1291nm, 1311nm and 1331nm are connected from the standard fiber ferrule assembly 6 LC Receptacle on the left, and after passing through the fiber collimator 1, they become collimated beams. The design of direct light beam waist diameter is usually between 150 microns and 300 microns; the collimated beam enters the Z-BLOCK AR coated area at an incident angle of 13.5 degrees and enters the Z-BLOCK, after passing through the Z-BLOCK , 4 wavelengths of WDM signals are demultiplexed into 4 collimated beams, the pitch between each of the 4 beams is 750 microns; 4 beams of collimated light with a pitch of 750 microns enter and paste at right angles In the coupling lens array in front of the prism, the pitch and tolerance of the lens array is 750+/-1 micron. After passing through the lens array, the collimated beam becomes a convergent beam, then passes through the total reflection of the inclined surface of the prism, transmits downward, and finally emits On the bottom surface of the prism, the angle between the emitted light and the normal line of the bottom surface of the prism is 6°~10°, and then it is focused on the focal plane of the lens array. A PD array with a pitch of 750+/-1 microns is usually placed on the focal plane. The light is efficiently coupled into the effective area of the PD array to realize the conversion of photoelectric signals.
本实施例中,可以通过设计光纤准直器1的准直透镜和耦合透镜的焦距差异,从理论上得到最佳的聚焦点光斑束腰大小。例如,光纤的模场直径为8.6微米,设计准直透镜的焦距为1.2mm,耦合透镜阵列的焦距为1mm,理论设计上可以满足聚焦点束腰直径为8.6/1.2=7.167微米,这比现有的高速接收PD阵列的有效耦合区域直径16微米要小很多,这有助于降低装配的公差和灵敏度要求。需要注意的是,聚焦点的束腰也不能太小,太小会导致光束的发散角过大,进而导致聚焦光斑的大小随焦平面前后距离的变化而迅速增大,这会大大增加系统的耦合敏感度,不利于装配。In this embodiment, by designing the focal length difference between the collimating lens and the coupling lens of the optical fiber collimator 1, the best focal spot beam waist size can be theoretically obtained. For example, the mode field diameter of the optical fiber is 8.6 microns, the focal length of the designed collimating lens is 1.2mm, and the focal length of the coupling lens array is 1mm. Theoretically, the beam waist diameter of the focal point can be 8.6/1.2=7.167 microns. The effective coupling area diameter of some high-speed receiving PD arrays is much smaller than 16 microns, which helps to reduce assembly tolerance and sensitivity requirements. It should be noted that the beam waist of the focus point should not be too small, too small will cause the divergence angle of the beam to be too large, which will cause the size of the focus spot to increase rapidly with the change in the front and back distance of the focal plane, which will greatly increase the system The coupling sensitivity is not conducive to assembly.
本实施例中,由于聚焦透镜阵列4具有非常高精度的节距(pitch),这就保证了四束从Z-BLOCK出射的、相互之间平行度较好的平行光,在经过透镜阵列聚焦后,四个光斑中心点的间隔精度非常高。通常情况下,接收端的PD阵列也具有同样高精度的节距,这就保证了四个聚焦光斑的中心点全部进入PD阵列有效区域范围的中心区域。In this embodiment, since the focusing lens array 4 has a very high-precision pitch, it is ensured that the four parallel lights exiting from the Z-BLOCK with good parallelism can be focused by the lens array. Later, the accuracy of the spacing between the center points of the four light spots is very high. Normally, the PD array at the receiving end also has the same high-precision pitch, which ensures that the center points of the four focus spots all enter the central area of the effective area of the PD array.
本实施例中,可以通过选择棱镜的材料折射率,来延长或缩短耦合透镜阵列后焦距的长度,使得装配的结构更合理。比如,采用折射率为3.5左右的Si棱镜和采用折射率为1.5左右的硼硅酸盐玻璃棱镜相比,对于相同的耦合透镜,在有效焦距(EFL)一致的情况下, Si棱镜的后焦距会更长。可以这么理解,在透镜阵列到聚焦平面距离不变的情况下,若采用Si棱镜,则对应耦合透镜的有效焦距可以更短;因为聚焦平面上光斑的位置变化Δd与有效焦距f和角度偏离θ之间的关系是Δd=f*tan(θ),当θ很小时,Δd=f*θ,因此,短的有效焦距,则意味着光斑随角度的位移变化越小,亦即角度敏感度越低,对装配的对位要求也越低。In this embodiment, the refractive index of the material of the prism can be selected to extend or shorten the length of the back focal length of the coupling lens array, so that the assembly structure is more reasonable. For example, compared to the use of a Si prism with a refractive index of about 3.5 and a borosilicate glass prism with a refractive index of about 1.5, for the same coupling lens, when the effective focal length (EFL) is the same, the back focal length of the Si prism Will be longer. It can be understood that if the distance from the lens array to the focal plane is constant, if the Si prism is used, the effective focal length of the corresponding coupling lens can be shorter; because the position of the spot on the focal plane changes Δd and the effective focal length f and angle deviate θ The relationship between Δd=f*tan(θ), when θ is very small, Δd=f*θ, therefore, a short effective focal length means that the smaller the displacement of the spot with the angle, that is, the greater the angular sensitivity Lower, the lower the alignment requirements for assembly.
本实施例结构的装配方法为:The assembly method of the structure of this embodiment is:
一种小型化波分解复用光接收组件的装配方法,其包括如下步骤:A method for assembling a miniaturized wave division multiplexing optical receiving component, which includes the following steps:
(1)在光纤准直器上标识出射光与套管底面完全平行的位置点及对应转90度所偏离的角度Δφ;(1) Mark the position on the fiber collimator where the emitted light is completely parallel to the bottom surface of the sleeve and the corresponding angle Δφ deviated by 90 degrees;
(2)在光学基板上用激光打标或光刻掩模的工艺加工出了的对位线;(2) Alignment lines processed by laser marking or photolithography masking on the optical substrate;
(3)将波分解复用子组件和贴合有透镜阵列的直角棱镜按照对位线位置进行贴合固定于光学基板上;(3) The wave division multiplexing sub-assembly and the right-angle prism bonded with the lens array are bonded and fixed on the optical substrate according to the position of the alignment line;
(4)将光纤准直器则按照标定的位置并转Δφ进行角度偏离的补偿,然后将其与光学基板进行贴合固定。(4) Rotate the fiber collimator according to the calibrated position to Δφ to compensate for the angle deviation, and then fix it with the optical substrate.
本实施例整个装配过程,可以采用自动化对位和角度矫正的方法来完成,装配效率高、成本低。The entire assembly process of this embodiment can be completed by means of automatic alignment and angle correction, with high assembly efficiency and low cost.
在本实施例中,光纤准直器1、Z-BLOCK(即波分解复用子组件2)、贴合有透镜阵列4的直角棱镜3和光学基板5,在装配后整体的尺寸可以做到长宽高不超过11×3.7×1.95mm,这个尺寸比相同节距的AWG波分解复用接收组件的装配还要小,完全是一种小型化组件。In this embodiment, the fiber collimator 1, the Z-BLOCK (ie, the wave division multiplexing subassembly 2), the right-angle prism 3 with the lens array 4 and the optical substrate 5, the overall size can be achieved after assembly The length, width, and height do not exceed 11×3.7×1.95mm. This size is smaller than the assembly of the AWG wave decomposition and multiplexing receiving component of the same pitch, and it is completely a miniaturized component.
着重参见图7和图8,作为本实施实例的一种变形结构,本实施例是将光学基板5的长度加长,光学基板5的材料是光学玻璃或Si材料,让直角棱镜3反射的光射入并透过光学基板5,然后聚焦在距离基板有微小距离的焦平面上。这种变形结构可以应用于光信号直接耦合进入光栅耦合器(grating coupler),然后再耦合进入波导,其余部件均与图3~6所示结 构相同。Focusing on Figs. 7 and 8, as a modified structure of this embodiment, the length of the optical substrate 5 is lengthened in this embodiment. The material of the optical substrate 5 is optical glass or Si material, so that the light reflected by the right-angle prism 3 is emitted. It enters and passes through the optical substrate 5, and then focuses on a focal plane with a slight distance from the substrate. This deformed structure can be applied to directly couple optical signals into a grating coupler, and then into a waveguide, and the remaining components are the same as the structure shown in Figs. 3-6.
实施例2Example 2
参见图9和图10所示,本实施例与实施例1大致相同,其与实施例1不同之处在于4通道Z-BLOCK变为8通道Z-BLOCK,可以实现中心波长为1271nm,1291nm,1311nm,1331nm,1351nn,1371nm,1391nm和1411nm,共8个波长的波分解复用,相应的4通道透镜阵列也相应变为8通道。这种结构满足了400G的OSFP光收发器中对高性能、小型化波分解复用接收组件的需求,其余部件均与图3~6所示结构相同。Referring to Figures 9 and 10, this embodiment is roughly the same as Embodiment 1, and is different from Embodiment 1 in that the 4-channel Z-BLOCK becomes 8-channel Z-BLOCK, and the center wavelength can be 1271nm, 1291nm, 1311nm, 1331nm, 1351nn, 1371nm, 1391nm and 1411nm, a total of 8 wavelengths are wave-decomposed and multiplexed, and the corresponding 4-channel lens array becomes 8 channels accordingly. This structure meets the requirements for high-performance and miniaturized wave decomposition and multiplexing receiving components in 400G OSFP optical transceivers, and the remaining components are the same as the structures shown in Figures 3-6.
参见图11和图12,作为本实施实例的一种变形结构,本实施例是将光学基板5的长度加长,光学基板5的材料是光学玻璃或Si材料,让直角棱镜3反射的光射入并透过光学基板5,然后聚焦在距离基板有微小距离的焦平面上。这种变形结构可以应用于光信号直接耦合进入光栅耦合器(grating coupler),然后再耦合进入波导。Referring to Figures 11 and 12, as a modified structure of this embodiment, the length of the optical substrate 5 is lengthened in this embodiment. The material of the optical substrate 5 is optical glass or Si material, so that the light reflected by the right-angle prism 3 enters It passes through the optical substrate 5 and then focuses on a focal plane with a small distance from the substrate. This deformed structure can be applied to directly couple optical signals into a grating coupler, and then couple into a waveguide.
本实施例的安装实施方式与实施例1相同,在此不再赘述。The installation implementation of this embodiment is the same as that of Embodiment 1, and will not be repeated here.
实施例3Example 3
参见图13至图15,本实施例与实施例1大致相同,本实施例中,唯一与实施例1不同之处在于将透镜阵列4贴合在直角棱镜3的出射面上,此时可以选择焦距更短的透镜阵列4,以便在聚焦平面上获得更小尺寸的光斑,这种结构可以满足PD接收面积很小的应用场合。此时,可以通过严格控制光学基板的厚度来确保聚焦光斑焦平面的位置与PD接受面的位置相重合。Referring to Figures 13 to 15, this embodiment is roughly the same as Embodiment 1. In this embodiment, the only difference from Embodiment 1 is that the lens array 4 is attached to the exit surface of the right-angle prism 3. At this time, you can choose The lens array 4 with a shorter focal length can obtain a smaller spot size on the focal plane. This structure can satisfy applications with a small PD receiving area. At this time, the thickness of the optical substrate can be strictly controlled to ensure that the position of the focal plane of the focused spot coincides with the position of the PD receiving surface.
为了实现更小的相差,在选择透镜阵列时,可以采用如图16所示的凸面下沉透镜阵列(Recession Lens Array)。此时凸面的台阶可以与棱镜的出射面贴合在一起。In order to achieve a smaller phase difference, when selecting a lens array, a convex recessed lens array (Recession Lens Array) as shown in FIG. 16 can be used. At this time, the convex steps can be attached to the exit surface of the prism.
本实施例的安装实施方式与实施例1相同,在此不再赘述。The installation implementation of this embodiment is the same as that of Embodiment 1, and will not be repeated here.
实施例4Example 4
参见图17至图19,本实施例与实施例3大致相同,本实施例中,与实施例3不同之处在于4 通道Z-BLOCK变为8通道Z-BLOCK,相应的4通道透镜阵列也变为8通道。Referring to Figures 17 to 19, this embodiment is roughly the same as Embodiment 3. In this embodiment, the difference from Embodiment 3 is that the 4-channel Z-BLOCK becomes 8-channel Z-BLOCK, and the corresponding 4-channel lens array is also It becomes 8 channels.
为了实现更小的相差,在选择透镜阵列时,本实施例也可以采用图16所示的凸面下沉透镜阵列(Recession Lens Array)。此时凸面的台阶可以与棱镜的出射面贴合在一起。In order to achieve a smaller phase difference, when selecting a lens array, this embodiment may also use the recession lens array shown in FIG. 16 (Recession Lens Array). At this time, the convex steps can be attached to the exit surface of the prism.
本实施例的安装实施方式与实施例1相同,在此不再赘述。The installation implementation of this embodiment is the same as that of Embodiment 1, and will not be repeated here.
实施例5Example 5
参见图20至22,本实施例是实施例2和实施例4的结合,分别在直角棱镜3的前后面设置透镜阵列4(增加长焦距的透镜阵列(位于入射面)和短焦距的透镜阵列(位于出射面))。通过长焦距的透镜阵列(通常称之为weak lens array),可以将准直光束进行收敛和缩小,然后经过直角棱镜3斜面反射后的收敛光束进入短焦距的透镜阵列中,最后聚焦在焦平面上。20-22, this embodiment is a combination of embodiment 2 and embodiment 4. A lens array 4 (increasing a lens array with a long focal length (located on the incident surface) and a lens array with a short focal length are provided on the front and back of the right-angle prism 3, respectively (Located on the exit surface)). Through a long focal length lens array (usually called a weak lens array), the collimated beam can be converged and reduced, and then the convergent beam reflected by the inclined surface of the right-angle prism 3 enters the short focal length lens array, and finally focuses on the focal plane on.
本实施例可以将光斑聚焦到很小,并且由于光束收敛后,光斑大小随焦平面前后位置的变化敏感度很低,比较适用于OSFP的波分解复用光接收组件。This embodiment can focus the light spot to a small size, and since the light beam is converged, the sensitivity of the light spot size to changes in the front and back positions of the focal plane is very low, which is more suitable for OSFP wavelength division multiplexing light receiving components.
为了实现更小的相差,在选择透镜阵列时,本实施例也可以采用凸面下沉透镜阵列(Recession Lens Array)。此时凸面的台阶可以与棱镜的出射面贴合在一起。In order to achieve a smaller phase difference, when selecting a lens array, this embodiment may also adopt a convex recessed lens array (Recession Lens Array). At this time, the steps of the convex surface can be attached to the exit surface of the prism.
本实施例的安装实施方式与实施例1相同,在此不再赘述。The installation implementation of this embodiment is the same as that of Embodiment 1, and will not be repeated here.
需要说明的是,图3至图22所标示的部件标号均为相同名称部件标识相同标号。It should be noted that the part numbers marked in FIGS. 3 to 22 are the same parts with the same names.
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求所限定的本发明的精神和范围内,在形式上和细节上对本发明所做出的各种变化,均为本发明的保护范围。Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, those skilled in the art should understand that the present invention is made in form and detail without departing from the spirit and scope of the present invention as defined by the appended claims. The various changes presented are within the protection scope of the present invention.

Claims (10)

  1. 一种小型化波分解复用光接收组件,其特征在于:其包括:A miniaturized wave division multiplexing optical receiving component, which is characterized in that it includes:
    光纤准直器,用于输入准直的信号光;Fiber collimator, used to input collimated signal light;
    波分解复用子组件,用于将光纤准直器输入的信号光解复成若干束准直光;The wavelength division multiplexing sub-assembly is used to demultiplex the signal light input by the fiber collimator into several collimated lights;
    直角棱镜,其一直角面与波分解复用子组件的输出端相对且用于接收被波分解复用子组件解复成的若干束准直光,然后经其斜面反射后,将若干束准直光从直角棱镜的另一直角面输出;Right-angle prism, the right-angled surface of which is opposite to the output end of the WDM sub-component and is used to receive several beams of collimated light decomposed by the WDM sub-component, and then after being reflected by the inclined surface, the several beams of collimated light Output from the other right-angle surface of the right-angle prism;
    透镜阵列,设于直角棱镜的两个直角面上或其中一直角面上;The lens array is arranged on the two right-angled faces or one of the right-angled faces of the right-angle prism;
    光学基板,用于相对固定安装光纤准直器、波分复用子组件和直角棱镜。Optical substrate for relatively fixed installation of fiber collimator, wavelength division multiplexing sub-assembly and right-angle prism.
  2. 根据权利要求1所述的一种小型化波分解复用光接收组件,其特征在于:所述光纤准直器还连接有光纤插芯组件。The miniaturized WDM optical receiving assembly according to claim 1, wherein the optical fiber collimator is further connected with an optical fiber ferrule assembly.
  3. 根据权利要求2所述的一种小型化波分解复用光接收组件,其特征在于:所述的光纤插芯组件包括LC或SC插座、LC或SC连接器。The miniaturized WDM optical receiving assembly according to claim 2, wherein the optical fiber ferrule assembly includes an LC or SC socket, and an LC or SC connector.
  4. 根据权利要求1所述的一种小型化波分解复用光接收组件,其特征在于:所述的波分解复用子组件为Z-Block,其输出端具有若干个不同工作波长的滤光片或滤光膜。The miniaturized wavelength division multiplexing optical receiving component according to claim 1, wherein the wavelength division multiplexing sub-component is a Z-Block, and its output end has several filters with different working wavelengths. Or filter film.
  5. 根据权利要求4所述的一种小型化波分解复用光接收组件,其特征在于:所述的透镜阵列包括若干个与Z-Block上滤光膜或滤光片一一对应的平凸透镜,且平凸透镜的平面侧与直角棱镜连接。A miniaturized WDM light receiving component according to claim 4, wherein the lens array includes a number of plano-convex lenses corresponding to the Z-Block upper filter film or filter one-to-one, And the plane side of the plano-convex lens is connected with the right-angle prism.
  6. 根据权利要求4所述的一种小型化波分解复用光接收组件,其特征在于:所述透镜阵列与直角棱镜连接的连接面上设有增透膜或不镀膜。The miniaturized WDM light receiving component according to claim 4, wherein the connecting surface of the lens array and the right-angle prism is provided with an anti-reflection film or no coating.
  7. 根据权利要求4所述的一种小型化波分解复用光接收组件,其特征在于:所述的Z-Block为四通道Z-Block或8通道Z-Block。The miniaturized WDM optical receiving component of claim 4, wherein the Z-Block is a four-channel Z-Block or an 8-channel Z-Block.
  8. 根据权利要求1所述的一种小型化波分解复用光接收组件,其特征在于:所述的的光学基板为玻璃、硅或陶瓷材料制成。The miniaturized WDM light receiving component according to claim 1, wherein the optical substrate is made of glass, silicon or ceramic materials.
  9. 根据权利要求1所述的一种小型化波分解复用光接收组件,其特征在于:所述的直角棱镜为Si材质或玻璃材质成型。The miniaturized WDM light receiving assembly according to claim 1, wherein the right-angle prism is formed of Si material or glass material.
  10. 根据权利要求1所述的一种小型化波分解复用光接收组件的装配方法,其特征在于:其包括如下步骤:A method for assembling a miniaturized WDM optical receiving component according to claim 1, characterized in that it comprises the following steps:
    (1)在光纤准直器上标识出射光与套管底面完全平行的位置点及对应转90度所偏离的角度Δφ;(1) Mark the position on the fiber collimator where the emitted light is completely parallel to the bottom surface of the sleeve and the corresponding angle Δφ deviated by 90 degrees;
    (2)在光学基板上用激光打标或光刻掩模等工艺加工出了的对位线;(2) Alignment lines processed by laser marking or photolithography masking on the optical substrate;
    (3)将波分解复用子组件和贴合有透镜阵列的直角棱镜按照对位线位置进行贴合固定于光学基板上;(3) The wave division multiplexing sub-assembly and the right-angle prism bonded with the lens array are bonded and fixed on the optical substrate according to the position of the alignment line;
    (4)将光纤准直器则按照标定的位置并转Δφ进行角度偏离的补偿,然后将其与光学基板进行贴合固定。(4) Rotate the fiber collimator according to the calibrated position to Δφ to compensate for the angle deviation, and then fix it with the optical substrate.
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