WO2020253086A1 - Ybco superconducting-material-based superconduction cable end-portion connection structure - Google Patents

Ybco superconducting-material-based superconduction cable end-portion connection structure Download PDF

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WO2020253086A1
WO2020253086A1 PCT/CN2019/119148 CN2019119148W WO2020253086A1 WO 2020253086 A1 WO2020253086 A1 WO 2020253086A1 CN 2019119148 W CN2019119148 W CN 2019119148W WO 2020253086 A1 WO2020253086 A1 WO 2020253086A1
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superconducting
low
layer
superconducting cable
temperature
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PCT/CN2019/119148
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French (fr)
Chinese (zh)
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包颖
袁文
蔡渊
莫思铭
程鹏
陈慧娟
王艳梅
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东部超导科技(苏州)有限公司
苏州新材料研究所有限公司
江苏永鼎股份有限公司
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Publication of WO2020253086A1 publication Critical patent/WO2020253086A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/68Connections to or between superconductive connectors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/60Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment

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  • the invention relates to the technical field of superconducting cables, in particular to a superconducting cable end connection structure based on YBCO superconducting material.
  • the superconducting cable is designed and manufactured by using the characteristics of superconducting to become a zero-resistance superconducting state at its critical temperature, high current density, and capable of carrying large currents.
  • Superconducting cables are new types of cables on the market, and a single superconducting cable has a limited length and requires multiple connections for long-distance laying. When connecting, it needs to be connected through the connection of the current-carrying layer, the connection of the cold insulation layer and the connection of the low-temperature layer pipeline.
  • the purpose of the present invention is to provide a superconducting cable end connection structure based on YBCO superconducting material, which is suitable for superconducting-superconducting connection, so as to solve the problem that the connection cores in the current market proposed by the above-mentioned background technology are relatively complicated, and are different from superconducting cables.
  • the problem of inconvenient connection of the guide cable is to provide a superconducting cable end connection structure based on YBCO superconducting material, which is suitable for superconducting-superconducting connection, so as to solve the problem that the connection cores in the current market proposed by the above-mentioned background technology are relatively complicated, and are different from superconducting cables.
  • the problem of inconvenient connection of the guide cable is to provide a superconducting cable end connection structure based on YBCO superconducting material, which is suitable for superconducting-superconducting connection, so as to solve the problem that the connection cores in the current market proposed by
  • the superconducting cable is sequentially provided with a core, a first low-temperature cold insulation layer, a superconducting layer, and a second low-temperature cold insulation along its radial direction from the inside to the outside Layer, support ring, low-temperature pipeline, armored copper wire and outer protective layer;
  • the end connection structure includes:
  • the cores at the ends of adjacent superconducting cables are connected through the hollow copper tube;
  • the first low-temperature cold insulation layers at the ends of adjacent superconducting cables are spirally wound with carbon paper or cold insulation materials to complete the connection;
  • the superconducting layers at the ends of the adjacent superconducting cables are connected by spiral winding of YBCO superconducting tape. After the spiral winding is completed, the two ends of the superconducting layer connection ends are welded connection;
  • the second low-temperature cold insulation layers of adjacent superconducting cable ends are also connected by carbon paper or cold insulation material half-wrapped spiral winding;
  • the outer sheath of the superconducting cable end is also provided with a connecting sleeve and a fastening ring.
  • the connecting sleeve and the fastening ring are both sleeved on the outside of the superconducting cable outer sheath, and the connecting sleeve is connected by an elastic connecting rope. Connect the fastening ring. When two superconducting cables are connected, the connecting sleeve is fixed at the end of the superconducting cable. Pull the fastening ring and fasten the fastening ring to the conversion On the outer surface of the joint.
  • the end of the superconducting cable is provided with a cut-off sheath, the cut-off sheath has a multi-layer structure, and the layer structure of the cut-off sheath arranged from the inside to the outside along the radial direction is consistent with the superconducting
  • the layer structure of the truncated sheath except the core and the corresponding layer structure of the superconducting cable are all connected by a virtual disconnection; when two adjacent superconducting cables are connected, the said The sheath is cut off, and the end of the superconducting cable exposes the copper armor wire, the supporting ring, the high-voltage layer, the superconducting layer, the high-voltage insulating layer and the low-temperature pipeline in sequence.
  • a copper ring is used for knife edge sealing on the outside of the connection between the cryogenic pipe for connection and the cryogenic pipe at the ends of the superconducting cable at both ends.
  • the connecting surface of the connecting cryogenic pipe and the cryogenic pipe at the ends of the superconducting cables at both ends is an inclined surface.
  • the hollow copper tube is a compacted copper tube to connect the cores to each other.
  • the fastening ring is made of elastic material.
  • both the connecting sleeve and the fastening ring are provided with positioning holes adapted to the connecting rope.
  • the superconducting cable of the present invention is provided with a truncated sheath at the end, and when the superconducting cable layer structure is sequentially cut, force is applied to the truncated sheath connected to the end of the superconducting cable through the virtual disconnection line to cut off the sheath Rotating and tearing, the cut-off sheath is separated from the end of the superconducting cable, so that the cut-off sheath can be directly peeled off, reducing the use of external equipment and reducing the wear of the superconducting cable.
  • Both the first low-temperature cold insulation layer and the second low-temperature cold insulation layer are connected with carbon paper or cold insulation materials to reduce heat leakage when the external current leads are electrically connected.
  • the low-temperature pipeline is cut into inclined surfaces for butt joints, and a copper ring is used for knife-edge sealing in the middle to enhance the sealing performance.
  • the superconducting layer adopts external lap welding to bridge a section of superconducting cable to reduce the occurrence of Joule loss
  • the resistance can be reduced to 10 -7 ohm/n, where n is the number of parallel spiral wound superconducting tapes.
  • Figure 1 is a schematic diagram of the main structure of the superconducting cable according to the present invention.
  • FIG. 2 is a schematic diagram of the cross-sectional structure of the superconducting cable according to the present invention.
  • Fig. 3 is a schematic diagram of the connection structure of the cable and the conversion joint according to the present invention.
  • FIG. 4 is a schematic diagram of the unfolded structure of the fastening ring and the connecting sleeve when adjacent superconducting cables are connected according to the present invention
  • FIG. 5 is a schematic diagram of the internal connection structure of the core in the hollow copper tube according to the present invention.
  • Figure 6 is a schematic diagram of the low-temperature pipeline connection structure of the present invention.
  • Figure 7 is a schematic diagram of the superconducting layer connection structure of the present invention.
  • the present invention discloses a superconducting cable based on YBCO superconducting material. As shown in Figures 1 and 2, the superconducting cable is provided with a core 1 and a first low-temperature cold insulating layer 2 in order from the inside to the outside along its radial direction. , Superconducting layer 3, second low temperature cold insulating layer 4, support ring 5, low temperature pipeline 6, armored copper wire 7 and outer protective layer 8.
  • the core 1 is formed by twisting a plurality of copper wires with a diameter of 1 mm, and the copper wires are pure electrical copper.
  • the first low-temperature cold insulating layer 2 and the second low-temperature cold insulating layer 4 are made of cold insulating material half-wrapped spirally, and the cold insulating material can be PPLP (polypropylene laminated paper) or polyamide.
  • the imine film, the first low-temperature cold insulating layer 2 is wound on the outer surface of the core 1.
  • the superconducting layer 3 is a multi-layer parallel spiral wound structure of YBCO high temperature superconducting tape, which is wound on the outer surface of the first low temperature cold insulating layer 2.
  • the second low-temperature cold insulating layer 4 is wound on the outer surface of the superconducting layer 3.
  • the support ring is a support ring structure with an interval width of 10 cm and is made of tetrafluoroethylene material.
  • the support ring is directly sleeved on the outside of the second low-temperature cold insulating layer 4.
  • the core 1, the first low-temperature cold insulating layer 2, the superconducting layer 3, the second low-temperature cold insulating layer 4, and the support ring 5 are integrated inside the low-temperature pipeline 6, and the low-temperature pipeline is a corrugated vacuum Dewar tube , And flexible vacuum pipeline structure, its material is double-layer non-magnetic stainless steel corrugated pipe, and its sandwich is vacuum.
  • the armored copper wire is spirally wound on the outside of the cryogenic pipeline 6.
  • the outer sheath is a one-time extruded cable insulation straight pipe structure, and its material is cross-linked polyethylene.
  • a number of signal receiving slots 9 are evenly arranged on the inner side of the superconducting layer 7 for transmitting voltage signals.
  • a superconducting cable end connection structure based on YBCO superconducting material including:
  • the cores 1 at the ends of the adjacent superconducting cables are connected through the hollow copper tube 17 as shown in FIG. 5.
  • the hollow copper tube 17 is a compacted copper tube to connect the cores 1 to each other.
  • carbon paper or cold insulating material is used between the first low-temperature cold insulating layers 2 at the ends of adjacent superconducting cables to be half-stacked according to the pitch of the first low-temperature cold insulating layer 2
  • the connection is completed by spiral winding, and the connection end of the first low-temperature cold insulating layer 2 is obtained.
  • the superconducting layers at the ends of the adjacent superconducting cables are connected by spiral winding of YBCO superconducting tape. After the spiral winding is completed, the two superconducting layers are connected to the ends of the superconducting layer. The ends are welded and connected, as shown in Figure 7.
  • carbon paper or cold insulating material is also used between the second low-temperature cold insulating layers 4 at the ends of adjacent superconducting cables to be half-stacked according to the pitch of the second low-temperature cold insulating layer 4
  • the package is spirally wound to complete the connection, and the connection end of the second low-temperature cold insulating layer 4 is obtained.
  • the connecting end of the second low-temperature cold insulating layer 4 is integrated into the connecting low-temperature pipe, and the connecting low-temperature pipe is butted with the low-temperature pipe 6 at the ends of the superconducting cable at both ends to form a low-temperature pipe connection end, wherein the connecting low-temperature pipe There is no difference in diameter between the pipe and the low-temperature pipe 6 at the ends of the superconducting cable at both ends, as shown in FIG. 6.
  • a copper ring is used for knife-edge sealing on the outside of the connection between the cryogenic pipe for connection and the cryogenic pipe at the ends of the superconducting cable at both ends.
  • the connecting surface of the low temperature pipe for connection and the low temperature pipe at the ends of the superconducting cable at both ends is an inclined surface, thereby enhancing the sealing performance.
  • An outer protective layer is extruded on the outer surface of the connecting end of the low-temperature pipeline to obtain the conversion joint 10.
  • a connecting sleeve 13 and a fastening ring 15 are also provided on the outer side of the outer sheath 8 of the superconducting cable end.
  • the connecting sleeve 13 and the fastening ring 15 are both sleeved on the outer side of the superconducting cable outer sheath, and the connection The sleeve 13 is connected to the fastening ring 15 by an elastic connecting rope 14. Fix the connecting sleeve 13 at the end of the superconducting cable, pull the fastening ring 15 and fasten the fastening ring 15 on the outer surface of the outer sheath of the conversion joint.
  • the connecting rope 14 covers the outer surface of the conversion joint to complete the connection of the superconducting cable, as shown in FIG. 4.
  • the fastening ring 15 is made of elastic material. Both the connecting sleeve 13 and the fastening ring 15 are provided with positioning holes 16 adapted to the connecting rope.
  • the end of the superconducting cable is provided with a cut-off sheath 11, the cut-off sheath 11 is a multilayer structure, and the cut-off sheath 11 is arranged radially from the inside to the outside of the layer structure and the Corresponding to the superconducting cable, the layer structure of the truncated sheath 11 other than the core 1 and the corresponding layer structure of the superconducting cable are all connected by a virtual disconnection 12; when two adjacent superconducting cables are connected , The cut off sheath 11 is directly torn off, and the end of the superconducting cable exposes the armored copper wire, the support ring, the high voltage layer, the superconducting layer, the high voltage insulation layer and the low temperature pipeline in sequence. In this way, the diameter reduction process of the wire core 1 can be implemented directly, thereby reducing the cutting use of external equipment and reducing the wear of the superconducting cable.

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  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

A YBCO superconducting-material-based superconduction cable end-portion connection structure. A superconduction cable is sequentially provided with a line core (1), a first low-temperature cold insulation layer (2), a superconduction layer (3), a second low-temperature cold insulation layer (4), a support ring (5), a low-temperature pipeline (6), an armoring copper wire (7), and an outer protection layer (8) along a radial direction of the superconduction cable from inside to outside, wherein an end portion of the superconduction cable is provided with a cutoff sheath (11). The end-portion connection structure comprises: the line core (1) penetrates through a hollow copper pipe (17) for connection, the low-temperature cold insulation layers (2, 4) and the superconduction layer (3) are all connected by means of spiral winding, the low-temperature pipeline (6) is directly abutted, the outer protection layer is extruded outside the connected low-temperature pipeline (6), and a fastening ring (15) is pulled and the fastening ring (15) is tightly fixed on a connection end to complete connection. In the field of superconduction cable connection, the end-portion connection structure is convenient for operation, wear of the superconduction cable is reduced, the occurrence of Joule loss is reduced, and heat leakage due to electrical connection of an external current lead is also reduced.

Description

一种基于YBCO超导材料的超导电缆端部连接结构A superconducting cable end connection structure based on YBCO superconducting material 技术领域Technical field
本发明涉及超导电缆技术领域,具体为一种基于YBCO超导材料的超导电缆端部连接结构。The invention relates to the technical field of superconducting cables, in particular to a superconducting cable end connection structure based on YBCO superconducting material.
背景技术Background technique
超导电缆是利用超导在其临界温度下成为零电阻超导态、电流密度高、能承载大电流的特点而设计制造的。超导电缆为市场上的新型电缆,单根超导电缆长度有限长距离敷设需要多根连接。在连接的时候需要通过载流层的连接、冷绝缘层的连接和低温层管道的连接等进行连接。The superconducting cable is designed and manufactured by using the characteristics of superconducting to become a zero-resistance superconducting state at its critical temperature, high current density, and capable of carrying large currents. Superconducting cables are new types of cables on the market, and a single superconducting cable has a limited length and requires multiple connections for long-distance laying. When connecting, it needs to be connected through the connection of the current-carrying layer, the connection of the cold insulation layer and the connection of the low-temperature layer pipeline.
现在市场上针对超导电缆进行创造,出现一种新型YBCO超导材料的超导线缆,该线缆基于YBCO超导材料的材料基础下进行研究产生,目前市场上出现的超导电缆在使用的时候存在以下缺陷:In the market for superconducting cables, a new type of superconducting cable made of YBCO superconducting material has appeared. The cable is based on YBCO superconducting material. The superconducting cable is currently in use on the market. When there are the following defects:
1、将两根超导电缆连接的时候,需要直接将外侧的外护层直接裁剪剪切下来,须借助外部裁切装置,影响安装连接时间;1. When connecting two superconducting cables, it is necessary to directly cut and cut the outer outer sheath directly. An external cutting device must be used to affect the installation and connection time;
2、将两根超导电缆连接的时候不方便,连接处容易出现线芯暴露,增加事故发生概率;2. It is inconvenient to connect two superconducting cables, and the cores of the connection are likely to be exposed, which increases the probability of accidents;
3、采用有阻焊接,会引入焦耳损耗;3. Adopting resistive welding will introduce Joule loss;
4、外部电流引线进行电连接会产生较大漏热。4. The electrical connection of the external current leads will cause large heat leakage.
发明内容Summary of the invention
本发明的目的在于提供一种基于YBCO超导材料的超导电缆端部连接结构,适用于超导-超导连接,以解决上述背景技术提出的目前市场上的连接线芯较为复杂,与超导电缆连接不便的问题。The purpose of the present invention is to provide a superconducting cable end connection structure based on YBCO superconducting material, which is suitable for superconducting-superconducting connection, so as to solve the problem that the connection cores in the current market proposed by the above-mentioned background technology are relatively complicated, and are different from superconducting cables. The problem of inconvenient connection of the guide cable.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
一种基于YBCO超导材料的超导电缆端部连接结构,所述超导电缆沿其径向由内而外依次设有线芯、第一低温冷绝缘层、超导层、第二低温冷绝缘层、支撑环、低温管道、铠装铜丝和外护层;所述端部连接结构包括:A superconducting cable end connection structure based on YBCO superconducting material. The superconducting cable is sequentially provided with a core, a first low-temperature cold insulation layer, a superconducting layer, and a second low-temperature cold insulation along its radial direction from the inside to the outside Layer, support ring, low-temperature pipeline, armored copper wire and outer protective layer; the end connection structure includes:
相邻超导电缆端部的线芯穿过空心铜管内部进行连接;The cores at the ends of adjacent superconducting cables are connected through the hollow copper tube;
在所述空心铜管的外侧,相邻超导电缆端部的第一低温冷绝缘层之间使用碳纸或冷绝缘材料进行螺旋绕制完成连接;On the outer side of the hollow copper tube, the first low-temperature cold insulation layers at the ends of adjacent superconducting cables are spirally wound with carbon paper or cold insulation materials to complete the connection;
在所述第一低温冷绝缘层的外侧,相邻超导电缆端部的超导层使用YBCO超导带材螺旋绕制连接,螺旋绕制完成后,再在超导层连接端的两端焊接连接;On the outside of the first low-temperature cold insulating layer, the superconducting layers at the ends of the adjacent superconducting cables are connected by spiral winding of YBCO superconducting tape. After the spiral winding is completed, the two ends of the superconducting layer connection ends are welded connection;
在所述超导层连接端的外侧,相邻超导电缆端部的第二低温冷绝缘层之间也使用碳纸或冷绝缘材料半叠包螺旋绕制完成连接;On the outer side of the superconducting layer connection end, the second low-temperature cold insulation layers of adjacent superconducting cable ends are also connected by carbon paper or cold insulation material half-wrapped spiral winding;
将第二低温冷绝缘层完成连接的超导电缆集成于连接用低温管内部,将所述连接用低温管与两端超导电缆端部的低温管道进行对接形成低温管道连接端;Integrating the superconducting cable with the second low-temperature cold insulation layer connected inside the low-temperature connecting pipe, and butting the connecting low-temperature pipe with the low-temperature pipes at the ends of the superconducting cable at both ends to form a low-temperature pipe connection end;
在所述低温管道连接端的外表面挤塑一层外护层,得到转换接头;Extruding an outer protective layer on the outer surface of the connecting end of the low-temperature pipeline to obtain a conversion joint;
超导电缆端部外护层的外侧还设有连接套和紧固环,所述连接套和紧固环均套在所述超导电缆外护层外侧,且所述连接套通过弹性连接绳连接所述紧固环,当两个超导电缆连接时,所述连接套固定在所述超导电缆的端部不动,拉动所述紧固环并将所述紧固环紧固在转换接头的外表面上。The outer sheath of the superconducting cable end is also provided with a connecting sleeve and a fastening ring. The connecting sleeve and the fastening ring are both sleeved on the outside of the superconducting cable outer sheath, and the connecting sleeve is connected by an elastic connecting rope. Connect the fastening ring. When two superconducting cables are connected, the connecting sleeve is fixed at the end of the superconducting cable. Pull the fastening ring and fasten the fastening ring to the conversion On the outer surface of the joint.
进一步的,所述超导电缆端部设有截断护套,所述截断护套为多层结构,且所述截断护套沿其径向由内而外所设置的层结构与所述超导电缆相对应,所述截断护套除线芯以外的层结构与所对应的超导电缆层结构之间均通过虚断线连接;当相邻两个超导电缆连接时,直接撕掉所述截断护套,所述超导电缆端部依次露出铠装铜丝、支撑环、高电压层、超导层、高电压绝缘层和低温管道。Further, the end of the superconducting cable is provided with a cut-off sheath, the cut-off sheath has a multi-layer structure, and the layer structure of the cut-off sheath arranged from the inside to the outside along the radial direction is consistent with the superconducting Corresponding to the cable, the layer structure of the truncated sheath except the core and the corresponding layer structure of the superconducting cable are all connected by a virtual disconnection; when two adjacent superconducting cables are connected, the said The sheath is cut off, and the end of the superconducting cable exposes the copper armor wire, the supporting ring, the high-voltage layer, the superconducting layer, the high-voltage insulating layer and the low-temperature pipeline in sequence.
进一步的,所述连接用低温管与两端超导电缆端部的低温管道无直径差。Further, there is no difference in diameter between the cryogenic pipe for connection and the cryogenic pipes at the ends of the superconducting cables at both ends.
进一步的,在所述连接用低温管与两端超导电缆端部的低温管道连接处外侧使用铜环进行刀口密封。Further, a copper ring is used for knife edge sealing on the outside of the connection between the cryogenic pipe for connection and the cryogenic pipe at the ends of the superconducting cable at both ends.
进一步的,所述连接用低温管与两端超导电缆端部的低温管道连接面为倾斜面。Further, the connecting surface of the connecting cryogenic pipe and the cryogenic pipe at the ends of the superconducting cables at both ends is an inclined surface.
进一步的,所述空心铜管为压紧铜管,以将线芯彼此连接。Further, the hollow copper tube is a compacted copper tube to connect the cores to each other.
进一步的,所述紧固环为弹性材质。Further, the fastening ring is made of elastic material.
进一步的,所述连接套和紧固环上均设有与所述连接绳相适应的定位孔。Further, both the connecting sleeve and the fastening ring are provided with positioning holes adapted to the connecting rope.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)本发明所述超导电缆通过在端部设置截断护套,在依次裁剪超导电缆层结构的时候,施力通过虚断线与超导电缆端部连接的截断护套,截断护套旋转撕拉,截断护套与超导电缆端部分离,实现直接剥离截断护套,减少外部设备的裁剪使用,减少超导线缆的磨损。1) The superconducting cable of the present invention is provided with a truncated sheath at the end, and when the superconducting cable layer structure is sequentially cut, force is applied to the truncated sheath connected to the end of the superconducting cable through the virtual disconnection line to cut off the sheath Rotating and tearing, the cut-off sheath is separated from the end of the superconducting cable, so that the cut-off sheath can be directly peeled off, reducing the use of external equipment and reducing the wear of the superconducting cable.
2)线芯之间在空心铜管内部旋转连接,避免了线芯暴露的问题。2) The cores are connected by rotating inside the hollow copper tube, which avoids the problem of core exposure.
3)超导电缆完成连接后,在转换接头外侧,拉动紧固环,紧固环带动的连接绳与定位孔对应的扣合,紧固环套接在转换接头外表面,直接将转换接头保护起来,使连接更加安全,更加方便。3) After the superconducting cable is connected, pull the fastening ring on the outside of the adapter. The connecting rope driven by the fastening ring is buckled with the corresponding positioning hole. The fastening ring is sleeved on the outer surface of the adapter to directly protect the adapter. To make the connection safer and more convenient.
4)第一低温冷绝缘层和第二低温冷绝缘层均使用碳纸或冷绝缘材料进行补连接,减少外部电流引线进行电连接会漏热的情况。4) Both the first low-temperature cold insulation layer and the second low-temperature cold insulation layer are connected with carbon paper or cold insulation materials to reduce heat leakage when the external current leads are electrically connected.
5)低温管道裁剪成倾斜面进行对接,中间用铜环进行刀口密封,从而增强密封性能。5) The low-temperature pipeline is cut into inclined surfaces for butt joints, and a copper ring is used for knife-edge sealing in the middle to enhance the sealing performance.
6)超导层采用外部搭接焊的方式桥接一段超导电缆,减少出现焦耳损耗的情况;6) The superconducting layer adopts external lap welding to bridge a section of superconducting cable to reduce the occurrence of Joule loss;
7)本发明所述超导电缆连接时,电阻可降到10 -7欧姆/n,其中n为并联螺旋绕制超导带材根数。 7) When the superconducting cable of the present invention is connected, the resistance can be reduced to 10 -7 ohm/n, where n is the number of parallel spiral wound superconducting tapes.
附图说明Description of the drawings
图1为本发明所述超导电缆主体结构示意图;Figure 1 is a schematic diagram of the main structure of the superconducting cable according to the present invention;
图2为本发明所述超导电缆剖面结构示意图;2 is a schematic diagram of the cross-sectional structure of the superconducting cable according to the present invention;
图3为本发明所述电缆与转换接头连接结构示意图;Fig. 3 is a schematic diagram of the connection structure of the cable and the conversion joint according to the present invention;
图4为本发明所述相邻超导电缆连接时紧固环与连接套展开结构示意图;4 is a schematic diagram of the unfolded structure of the fastening ring and the connecting sleeve when adjacent superconducting cables are connected according to the present invention;
图5为本发明所述线芯在空心铜管内部连接结构示意图;5 is a schematic diagram of the internal connection structure of the core in the hollow copper tube according to the present invention;
图6为本发明所述低温管道连接结构示意图;Figure 6 is a schematic diagram of the low-temperature pipeline connection structure of the present invention;
图7为本发明所述超导层连接结构示意图;Figure 7 is a schematic diagram of the superconducting layer connection structure of the present invention;
图中:1、线芯,2、第一低温冷绝缘层,3、超导层,4、第二低温冷绝缘层,5、支撑环,6、低温管道,7、铠装铜丝,8、外护层,10、转换接头,11、截断护套,12、虚断线,13、连接套,14、弹性连接绳,15、紧固环,16、定位孔,17、空心铜管,18、刀口,19、超导连接端。In the picture: 1. Wire core, 2. The first low temperature cold insulation layer, 3. Superconducting layer, 4. The second low temperature cold insulation layer, 5. Support ring, 6. Low temperature pipeline, 7. Armored copper wire, 8. , Outer sheath, 10, conversion joint, 11, cut off sheath, 12, virtual disconnection, 13, connection sleeve, 14, elastic connecting rope, 15, fastening ring, 16, positioning hole, 17, hollow copper pipe, 18. Knife edge, 19. Superconducting connection end.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention.
本发明公开了一种基于YBCO超导材料的超导电缆,如图1、2所示,所述超导电缆沿其径向由内而外依次设有线芯1、第一低温冷绝缘层2、超导层3、第二低温冷绝缘层4、支撑环5、低温管道6、铠装铜丝7和外护层8。The present invention discloses a superconducting cable based on YBCO superconducting material. As shown in Figures 1 and 2, the superconducting cable is provided with a core 1 and a first low-temperature cold insulating layer 2 in order from the inside to the outside along its radial direction. , Superconducting layer 3, second low temperature cold insulating layer 4, support ring 5, low temperature pipeline 6, armored copper wire 7 and outer protective layer 8.
其中,所述线芯1由多根直径1mm的铜线绞缆而成,所述铜线为电工纯铜。所述第一低温冷绝缘层2和第二低温冷绝缘层4均为冷绝缘材料半叠包螺旋绕制而成,所述冷绝缘材料可以为PPLP(聚丙烯层压纸)或者是聚酰亚胺薄膜,所述第一低温冷绝缘层2绕制在所述线芯1的外表面。超导层3为YBCO高温超导带材多层并联螺旋绕制结构,绕制在所述第一低温冷绝缘层2的外表面。所述第二低温冷绝缘层4绕制在所述超导层3的外表面。支撑环为间隔性宽度为10cm的支撑环结构,其材质为四氟材料,所述支撑环直接套接在所述第二低温冷绝缘层4的外侧。所述线芯1、第一低温冷绝缘层2、超导层3、第二低温冷绝缘层4和支撑环5集成在所述低温管道6内部,所述低温管道为波纹管真空杜瓦管,且可弯曲真空管道结构,其材质为双层无磁不锈钢波纹管,其夹层为真空。所述铠装铜丝螺旋绕制在所述低温管道6的外侧。外护层为一次性挤电缆绝缘直管结构,其材质为交联聚乙烯材料。Wherein, the core 1 is formed by twisting a plurality of copper wires with a diameter of 1 mm, and the copper wires are pure electrical copper. The first low-temperature cold insulating layer 2 and the second low-temperature cold insulating layer 4 are made of cold insulating material half-wrapped spirally, and the cold insulating material can be PPLP (polypropylene laminated paper) or polyamide. The imine film, the first low-temperature cold insulating layer 2 is wound on the outer surface of the core 1. The superconducting layer 3 is a multi-layer parallel spiral wound structure of YBCO high temperature superconducting tape, which is wound on the outer surface of the first low temperature cold insulating layer 2. The second low-temperature cold insulating layer 4 is wound on the outer surface of the superconducting layer 3. The support ring is a support ring structure with an interval width of 10 cm and is made of tetrafluoroethylene material. The support ring is directly sleeved on the outside of the second low-temperature cold insulating layer 4. The core 1, the first low-temperature cold insulating layer 2, the superconducting layer 3, the second low-temperature cold insulating layer 4, and the support ring 5 are integrated inside the low-temperature pipeline 6, and the low-temperature pipeline is a corrugated vacuum Dewar tube , And flexible vacuum pipeline structure, its material is double-layer non-magnetic stainless steel corrugated pipe, and its sandwich is vacuum. The armored copper wire is spirally wound on the outside of the cryogenic pipeline 6. The outer sheath is a one-time extruded cable insulation straight pipe structure, and its material is cross-linked polyethylene.
所述超导层7的内侧还均匀设有若干个信号接收槽9,用于传输电压信号。A number of signal receiving slots 9 are evenly arranged on the inner side of the superconducting layer 7 for transmitting voltage signals.
一种基于YBCO超导材料的超导电缆端部连接结构,包括:A superconducting cable end connection structure based on YBCO superconducting material, including:
将相邻超导电缆端部的线芯1穿过空心铜管17内部进行连接,如图5所示。其中,所述空心铜管17为压紧铜管,以将线芯1彼此连接。The cores 1 at the ends of the adjacent superconducting cables are connected through the hollow copper tube 17 as shown in FIG. 5. Wherein, the hollow copper tube 17 is a compacted copper tube to connect the cores 1 to each other.
在所述空心铜管17的外侧,相邻超导电缆端部的第一低温冷绝缘层2之间使用碳纸或冷绝缘材料按照所述第一低温冷绝缘层2的螺距进行半叠包螺旋绕制完成连接,得到第一低温冷绝缘层2连接端。On the outside of the hollow copper tube 17, carbon paper or cold insulating material is used between the first low-temperature cold insulating layers 2 at the ends of adjacent superconducting cables to be half-stacked according to the pitch of the first low-temperature cold insulating layer 2 The connection is completed by spiral winding, and the connection end of the first low-temperature cold insulating layer 2 is obtained.
在所述第一低温冷绝缘层2连接端的外侧,相邻超导电缆端部的超导层使用YBCO超导带材螺旋绕制连接,螺旋绕制完成后,再在超导层连接端的两端焊接连接,如图7所示。On the outside of the connecting end of the first low-temperature cold insulating layer 2, the superconducting layers at the ends of the adjacent superconducting cables are connected by spiral winding of YBCO superconducting tape. After the spiral winding is completed, the two superconducting layers are connected to the ends of the superconducting layer. The ends are welded and connected, as shown in Figure 7.
在所述超导层连接端的外侧,相邻超导电缆端部的第二低温冷绝缘层4之间也使用碳纸或冷绝缘材料按照所述第二低温冷绝缘层4的螺距进行半叠包螺旋绕制完成连接,得到第二低温冷绝缘层4连接端。On the outside of the connecting end of the superconducting layer, carbon paper or cold insulating material is also used between the second low-temperature cold insulating layers 4 at the ends of adjacent superconducting cables to be half-stacked according to the pitch of the second low-temperature cold insulating layer 4 The package is spirally wound to complete the connection, and the connection end of the second low-temperature cold insulating layer 4 is obtained.
将所述第二低温冷绝缘层4连接端集成在连接用低温管内,将连接用低温管与两端超导电缆端部的低温管道6进行对接形成低温管道连接端,其中所述连接用低温管与两端超导电缆端部的低温管道6无直径差,如图6所示。在所述连接用低温管与两端超导电缆 端部的低温管道连接处外侧使用铜环进行刀口密封。所述连接用低温管与两端超导电缆端部的低温管道连接面为倾斜面,从而增强密封性能。The connecting end of the second low-temperature cold insulating layer 4 is integrated into the connecting low-temperature pipe, and the connecting low-temperature pipe is butted with the low-temperature pipe 6 at the ends of the superconducting cable at both ends to form a low-temperature pipe connection end, wherein the connecting low-temperature pipe There is no difference in diameter between the pipe and the low-temperature pipe 6 at the ends of the superconducting cable at both ends, as shown in FIG. 6. A copper ring is used for knife-edge sealing on the outside of the connection between the cryogenic pipe for connection and the cryogenic pipe at the ends of the superconducting cable at both ends. The connecting surface of the low temperature pipe for connection and the low temperature pipe at the ends of the superconducting cable at both ends is an inclined surface, thereby enhancing the sealing performance.
在所述低温管道连接端的外表面挤塑一层外护层,得到转换接头10。An outer protective layer is extruded on the outer surface of the connecting end of the low-temperature pipeline to obtain the conversion joint 10.
超导电缆端部外护层8的外侧还设有连接套13和紧固环15,所述连接套13和紧固环15均套在所述超导电缆外护层外侧,且所述连接套13通过弹性连接绳14连接所述紧固环15。将所述连接套13固定在所述超导电缆的端部不动,拉动所述紧固环15并将所述紧固环15紧固在转换接头外护层的外表面上,所述弹性连接绳14覆盖在转换接头外表面上,完成超导电缆的连接,如图4所示。其中,所述紧固环15为弹性材质。所述连接套13和紧固环15上均设有与所述连接绳相适应的定位孔16。A connecting sleeve 13 and a fastening ring 15 are also provided on the outer side of the outer sheath 8 of the superconducting cable end. The connecting sleeve 13 and the fastening ring 15 are both sleeved on the outer side of the superconducting cable outer sheath, and the connection The sleeve 13 is connected to the fastening ring 15 by an elastic connecting rope 14. Fix the connecting sleeve 13 at the end of the superconducting cable, pull the fastening ring 15 and fasten the fastening ring 15 on the outer surface of the outer sheath of the conversion joint. The connecting rope 14 covers the outer surface of the conversion joint to complete the connection of the superconducting cable, as shown in FIG. 4. Wherein, the fastening ring 15 is made of elastic material. Both the connecting sleeve 13 and the fastening ring 15 are provided with positioning holes 16 adapted to the connecting rope.
优选的,所述超导电缆端部设有截断护套11,所述截断护套11为多层结构,且所述截断护套11沿其径向由内而外所设置的层结构与所述超导电缆相对应,所述截断护套11除线芯1以外的层结构与所对应的超导电缆层结构之间均通过虚断线12连接;当相邻两个超导电缆连接时,直接撕掉所述截断护套11,所述超导电缆端部依次露出铠装铜丝、支撑环、高电压层、超导层、高电压绝缘层和低温管道。即可实现直接对线芯1进行缩径处理,从而减少了外部设备的裁剪使用,也减少超导线缆的磨损。Preferably, the end of the superconducting cable is provided with a cut-off sheath 11, the cut-off sheath 11 is a multilayer structure, and the cut-off sheath 11 is arranged radially from the inside to the outside of the layer structure and the Corresponding to the superconducting cable, the layer structure of the truncated sheath 11 other than the core 1 and the corresponding layer structure of the superconducting cable are all connected by a virtual disconnection 12; when two adjacent superconducting cables are connected , The cut off sheath 11 is directly torn off, and the end of the superconducting cable exposes the armored copper wire, the support ring, the high voltage layer, the superconducting layer, the high voltage insulation layer and the low temperature pipeline in sequence. In this way, the diameter reduction process of the wire core 1 can be implemented directly, thereby reducing the cutting use of external equipment and reducing the wear of the superconducting cable.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The foregoing descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

  1. 一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:所述超导电缆沿其径向由内而外依次设有线芯(1)、第一低温冷绝缘层(2)、超导层(3)、第二低温冷绝缘层(4)、支撑环(5)、低温管道(6)、铠装铜丝(7)和外护层(8);所述端部连接结构包括:A superconducting cable end connection structure based on YBCO superconducting material, characterized in that: the superconducting cable is provided with a core (1) and a first low-temperature cold insulating layer (2) in order from the inside to the outside along the radial direction. , Superconducting layer (3), second low-temperature cold insulating layer (4), support ring (5), low-temperature pipe (6), armored copper wire (7) and outer sheath (8); the end connection The structure includes:
    相邻超导电缆端部的线芯(1)穿过空心铜管(17)内部进行连接;The cores (1) at the ends of adjacent superconducting cables are connected through the hollow copper tube (17);
    在所述空心铜管(17)的外侧,相邻超导电缆端部的第一低温冷绝缘层(2)之间使用碳纸或冷绝缘材料进行螺旋绕制完成连接;On the outside of the hollow copper tube (17), the first low-temperature cold insulation layer (2) at the ends of adjacent superconducting cables is spirally wound by using carbon paper or cold insulation material to complete the connection;
    在所述第一低温冷绝缘层(2)的外侧,相邻超导电缆端部的超导层使用YBCO超导带材螺旋绕制连接,螺旋绕制完成后,再在超导层连接端的两端焊接连接;On the outside of the first low-temperature cold insulating layer (2), the superconducting layers at the ends of adjacent superconducting cables are connected by spiral winding of YBCO superconducting tape. After the spiral winding is completed, the superconducting layer at the end of the superconducting layer is connected Welding connection at both ends;
    在所述超导层连接端的外侧,相邻超导电缆端部的第二低温冷绝缘层(4)之间也使用碳纸或冷绝缘材料半叠包螺旋绕制完成连接;On the outer side of the superconducting layer connection end, the second low-temperature cold insulation layer (4) of the adjacent superconducting cable ends is also connected by carbon paper or cold insulation material half-wrapped spiral winding;
    将第二低温冷绝缘层(4)完成连接的超导电缆集成于连接用低温管内部,将所述连接用低温管与两端超导电缆端部的低温管道(6)进行对接形成低温管道连接端;The superconducting cable with the second low-temperature cold insulation layer (4) connected is integrated into the low-temperature connecting pipe, and the connecting low-temperature pipe is connected with the low-temperature pipes (6) at the ends of the superconducting cable at both ends to form a low-temperature pipe Connecting end
    在所述低温管道连接端的外表面挤塑一层外护层,得到转换接头(10);Extruding a layer of outer protective layer on the outer surface of the connecting end of the low-temperature pipeline to obtain a conversion joint (10);
    超导电缆端部外护层(8)的外侧还设有连接套(13)和紧固环(15),所述连接套(13)和紧固环(15)均套在所述超导电缆外护层外侧,且所述连接套(13)通过弹性连接绳(14)连接所述紧固环(15),当两个超导电缆连接时,所述连接套(13)固定在所述超导电缆的端部不动,拉动所述紧固环(15)并将所述紧固环(15)紧固在转换接头的外表面(10)上。The outer sheath (8) of the superconducting cable end is also provided with a connecting sleeve (13) and a fastening ring (15). The connecting sleeve (13) and the fastening ring (15) are both sleeved on the superconducting cable. Outside the outer sheath of the cable, and the connecting sleeve (13) is connected to the fastening ring (15) by an elastic connecting rope (14). When two superconducting cables are connected, the connecting sleeve (13) is fixed on the The end of the superconducting cable does not move, pull the fastening ring (15) and fasten the fastening ring (15) on the outer surface (10) of the conversion joint.
  2. 根据权利要求1所述的一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:所述超导电缆端部设有截断护套(11),所述截断护套(11)为多层结构,且所述截断护套(11)沿其径向由内而外所设置的层结构与所述超导电缆相对应,所述截断护套(11)除线芯(1)以外的层结构与所对应的超导电缆层结构之间均通过虚断线(12)连接;当相邻两个超导电缆连接时,直接撕掉所述截断护套(11),所述超导电缆端部依次露出铠装铜丝、支撑环、高电压层、超导层、高电压绝缘层和低温管道。A superconducting cable end connection structure based on YBCO superconducting material according to claim 1, characterized in that: the end of the superconducting cable is provided with a truncated sheath (11), and the truncated sheath (11) ) Is a multilayer structure, and the layer structure of the cut-off sheath (11) arranged from the inside to the outside in the radial direction corresponds to the superconducting cable, and the cut-off sheath (11) except for the core (1) The layer structure other than) and the corresponding superconducting cable layer structure are all connected by a virtual disconnection (12); when two adjacent superconducting cables are connected, the truncated sheath (11) is directly torn off, so The ends of the superconducting cable are sequentially exposed with armored copper wires, a support ring, a high voltage layer, a superconducting layer, a high voltage insulating layer and a low temperature pipeline.
  3. 根据权利要求1所述的一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:所述连接用低温管与两端超导电缆端部的低温管道(6)无直径差。A superconducting cable end connection structure based on YBCO superconducting material according to claim 1, characterized in that: there is no difference in diameter between the low temperature pipe for connection and the low temperature pipes (6) at the ends of the superconducting cable at both ends .
  4. 根据权利要求1所述的一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:在所述连接用低温管与两端超导电缆端部的低温管道连接处外侧使用铜环进行刀口密封。A superconducting cable end connection structure based on YBCO superconducting material according to claim 1, characterized in that: copper is used on the outside of the connection between the low temperature pipe for connection and the low temperature pipe at the ends of the superconducting cable at both ends. The ring performs knife edge sealing.
  5. 根据权利要求1所述的一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:所述连接用低温管与两端超导电缆端部的低温管道连接面为倾斜面。A superconducting cable end connection structure based on YBCO superconducting material according to claim 1, characterized in that: the connecting surface of the connecting cryogenic pipe and the cryogenic pipe at the ends of the superconducting cable at both ends is an inclined surface.
  6. 根据权利要求1所述的一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:所述空心铜管(17)为压紧铜管,以将线芯(1)彼此连接。A superconducting cable end connection structure based on YBCO superconducting material according to claim 1, characterized in that: the hollow copper tube (17) is a compressed copper tube to connect the cores (1) to each other .
  7. 根据权利要求1所述的一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:所述紧固环(15)为弹性材质。A superconducting cable end connection structure based on YBCO superconducting material according to claim 1, characterized in that the fastening ring (15) is made of elastic material.
  8. 根据权利要求1所述的一种基于YBCO超导材料的超导电缆端部连接结构,其特征在于:所述连接套(13)和紧固环(15)上均设有与所述连接绳相适应的定位孔(16)。A superconducting cable end connection structure based on YBCO superconducting material according to claim 1, characterized in that: the connecting sleeve (13) and the fastening ring (15) are both provided with the connecting rope Compatible positioning holes (16).
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CN110265802B (en) * 2019-06-19 2020-07-14 东部超导科技(苏州)有限公司 Superconducting cable end connecting structure based on YBCO superconducting material
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