一种用于轮胎防刺漏的自修复材料及其制备方法Self-repairing material for tire puncture prevention and preparation method thereof
技术领域Technical field
本发明涉及轮胎自修复技术领域,具体涉及一种用于轮胎防刺漏的自修复材料及其制备方法。The invention relates to the technical field of tire self-repairing, in particular to a self-repairing material used for tire puncture prevention and a preparation method thereof.
背景技术Background technique
车轮与轮胎是汽车行驶系中的重要部件,其功用是:支承整车;缓和由路面传来的冲击力;通过轮胎同路面间存在的附着作用来产生—驱动力和制动力,汽车转弯行驶时产生平衡离心力的侧抗力,在保证汽车正常转向行驶的同时,通过车轮产生的自动回正力矩,使汽车保持直线行驶方向;承担越障提高通过性的作用等。而现有技术中,由于轮胎在生产和设计时技术的不成熟,导致在使用时发生爆胎或者轮胎扎破、使用寿命短的情况。Wheels and tires are important components in the automobile driving system. Their functions are: supporting the entire vehicle; alleviating the impact force transmitted from the road surface; generating driving force and braking force through the adhesion between the tire and the road surface, and turning the car At the same time, the side resistance that balances the centrifugal force is generated, while ensuring the normal steering and driving of the car, the automatic torque generated by the wheels keeps the car in a straight direction; it assumes the role of crossing obstacles and improving passability. However, in the prior art, due to the immaturity of tire production and design technology, the tire puncture or puncture occurs during use, and the service life is short.
现有的自修复材料性能很难同时满足耐高低温、抗疲劳耐老化、粘性韧性适当、粘接不脱胶、不甩胶、均匀喷涂等要求。现有的丁基类、热熔胶类胶料体系存在技术上难突破的瓶颈,轮胎R角无法防范、增加过多重量、自修复效果与车辆的油耗及提速操控兼顾很难实现。最关键的是现有胶料在不知道的情况下扎钉后在继续行使,被扎钉子由于行使过程中会产生热量及轮胎行使中带给钉子各种挤压及摇摆造成扎钉周边胶料失去性能而无法达到自动修复功能;还会出现脱胶卷边、高温时流胶、高速时甩胶、防扎自修复差、低温开裂发脆等问题较多,无法满是正常的应用要求。The performance of the existing self-healing materials is difficult to meet the requirements of high and low temperature resistance, fatigue resistance, aging resistance, proper viscosity and toughness, no degumming of bonding, no glue rejection, and uniform spraying. The existing butyl and hot-melt adhesive rubber systems have technically difficult bottlenecks. The tire R angle cannot be prevented, excessive weight increases, self-repairing effects, and vehicle fuel consumption and speed-up control are difficult to achieve. The most important thing is that the existing rubber material continues to be used after the nail is pierced without knowing it. The nail pierced will generate heat during the exercise and the tires will cause various extrusions and swings to the nail during the exercise, resulting in the rubber around the nail. Loss of performance can not achieve the automatic repair function; there will be many problems such as degumming curling, glue flow at high temperature, glue rejection at high speed, poor self-repair of anti-pinning, low temperature cracking and brittleness, etc., which cannot meet the normal application requirements.
发明内容Summary of the invention
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种用于轮胎防刺漏的自修复材料,该自修复材料具有优异的耐高温和耐低温性能,可卷曲柔软性好;抗疲劳耐老化效果好,轮胎扎钉后的长期高温和挤压下,不会失去应有性能。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a self-repairing material for tire puncture prevention, the self-repairing material has excellent high temperature resistance and low temperature resistance, good curling flexibility ; The anti-fatigue and anti-aging effect is good, and the tire will not lose its proper performance under long-term high temperature and extrusion after the tire is nailed.
本发明的另一个目的在于提供一种用于轮胎防刺漏的自修复材料的制备 方法,该制备方法步骤简单,操作控制方便,质量稳定,生产效率高,生产成本低,可大规模工业化生产。Another object of the present invention is to provide a method for preparing a self-repairing material for tire puncture prevention, which has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production. .
本发明的还一个目的在于提供一种防刺漏轮胎,该防刺漏轮胎防刺漏效果好,轮胎扎钉后的长期高温和挤压下,不会失去应有性能。Another object of the present invention is to provide a puncture-proof tire, which has good puncture-proof effect and will not lose its proper performance under long-term high temperature and compression after the tire is nailed.
本发明的目的通过下述技术方案实现:一种用于轮胎防刺漏的自修复材料,所述自修复材料由A料和B料组成,所述A料包括如下重量份的原料:The objective of the present invention is achieved by the following technical solutions: a self-repairing material for tire puncture prevention, the self-repairing material is composed of material A and material B, and material A includes the following raw materials by weight:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
本发明的自修复材料通过采用上述原料,并严格控制各原料的重量配比,制得的自修复材料具有优异的耐高温和耐低温性能,可卷曲柔软性好;抗疲劳耐老化效果好,轮胎扎钉后的长期高温和挤压下,不会失去应有性能。The self-healing material of the present invention adopts the above-mentioned raw materials and strictly controls the weight ratio of each raw material. The self-healing material prepared has excellent high temperature resistance and low temperature resistance, good curling flexibility, and good fatigue resistance and aging resistance. The tire will not lose its proper performance under long-term high temperature and extrusion after the tire is nailed.
优选的,所述A料包括如下重量份的原料:Preferably, the material A includes the following parts by weight of raw materials:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
更为优选的,所述A料包括如下重量份的原料:More preferably, the material A includes the following parts by weight of raw materials:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
本发明采用的交联剂、抗氧化剂、耐黄变剂、催化剂和耐高温助剂均为本领域的常规助剂,在此不再赘述。The cross-linking agent, antioxidant, anti-yellowing agent, catalyst and high-temperature resistant auxiliary used in the present invention are all conventional auxiliary agents in the field, and will not be repeated here.
优选的,所述A料和B料的重量比为100:19~60。本发明通过严格控制A料和B料的重量比,可以将自修复材料控制在合适的黏度范围内,制得的自修复材料性能优异。Preferably, the weight ratio of the A material and the B material is 100:19-60. By strictly controlling the weight ratio of the A material and the B material, the present invention can control the self-healing material within a suitable viscosity range, and the prepared self-healing material has excellent performance.
优选的,所述A料或B料还包括发泡剂1-5份。通过在A料或B料中加入发泡剂,可以根据需要制成适用的微发泡或者高倍率发泡材料,且同样具有粘性,有着隔音降噪功能及防扎钉自修复功能,同样有着发泡过滤网的功能。Preferably, the material A or material B further includes 1-5 parts of a foaming agent. By adding foaming agent to material A or material B, suitable micro-foaming or high-rate foaming materials can be made according to the needs, and they are also viscous, with sound insulation and noise reduction functions and anti-nail self-repairing functions. The function of the foam filter.
优选的,所述聚醚多元醇为数均分子量在1000-10000的聚醚多元醇。本发明通过严格控制聚醚多元醇的分子量,制得的自修复材料具有优异的耐高温和耐低温性能,可卷曲柔软性好;抗疲劳耐老化效果好,轮胎扎钉后的长期高温和挤压下,不会失去应有性能。Preferably, the polyether polyol is a polyether polyol with a number average molecular weight of 1000-10000. By strictly controlling the molecular weight of the polyether polyol, the self-healing material prepared by the invention has excellent high temperature resistance and low temperature resistance, good curling flexibility, good fatigue resistance and aging resistance, and long-term high temperature and extrusion after the tire is nailed. It will not lose its proper performance when pressed down.
优选的,所述异氰酸酯包括二苯甲烷二异氰酸酯。本发明通过采用二苯甲烷二异氰酸酯(MDI),制得的自修复材料制得的自修复材料具有优异的耐高温和耐低温性能,可卷曲柔软性好。本发明的异氰酸酯还可以为甲苯二异氰酸酯(TDI)、异佛尔酮二异氰酸酯(IPDI)、二环己基甲烷二异氰酸酯(HMDI)和六亚甲基二异氰酸酯(HDI)等,在不脱离本发明构思的前提下任何显而易见的替换均在本发明的保护范围之内。Preferably, the isocyanate includes diphenylmethane diisocyanate. By using diphenylmethane diisocyanate (MDI), the self-repairing material prepared by the self-repairing material prepared by the present invention has excellent high temperature resistance and low temperature resistance, and has good curling flexibility. The isocyanate of the present invention can also be toluene diisocyanate (TDI), isophorone diisocyanate (IPDI), dicyclohexylmethane diisocyanate (HMDI) and hexamethylene diisocyanate (HDI), etc., without departing from the invention Any obvious replacement under the premise of conception is within the protection scope of the present invention.
本发明采用的交联剂、抗氧化剂、耐黄变剂、催化剂和耐高温助剂均为本领域的常规助剂,在此不再赘述。The cross-linking agent, antioxidant, anti-yellowing agent, catalyst and high-temperature resistant auxiliary used in the present invention are all conventional auxiliary agents in the field, and will not be repeated here.
本发明的另一个目的通过下述技术方案实现:一种用于轮胎防刺漏的自修复材料的制备方法,包括如下步骤:Another object of the present invention is achieved by the following technical solution: a method for preparing a self-repairing material for tire puncture prevention, including the following steps:
(1)A料的制备:先将聚醚多元醇慢慢加热至80~120℃,加入交联剂充分搅拌均匀,加入抗氧化剂再次搅拌均匀,加入耐黄变剂充分搅拌均匀,加入催化剂继续充分搅拌,反应0.3-3h,抽真空及脱水,制得A料;(1) Preparation of material A: first heat the polyether polyol slowly to 80~120℃, add the crosslinking agent and stir evenly, add the antioxidant and stir evenly, add the anti-yellowing agent and stir evenly, add the catalyst to continue Stir fully, react for 0.3-3h, evacuate and dehydrate to obtain material A;
(2)B料的制备:先将异氰酸酯先加热至50~70℃,再加入聚醚多元醇充分搅拌反应0.3-3h,再加入抗氧化剂充分搅拌均匀,再加入耐高温添加剂充分搅拌均匀,反应0.3-3h,制得B料;(2) Preparation of material B: first heat the isocyanate to 50~70℃, then add the polyether polyol and fully stir for 0.3-3h, then add the antioxidant and stir well, and then add the high temperature additive and stir well to react. 0.3-3h, prepare B material;
(3)自修复材料的制备:将A料和B料在80~120℃常压条件下搅拌均匀,制得自修复材料。(3) Preparation of self-healing materials: Stir A and B materials uniformly under normal pressure at 80-120°C to prepare self-healing materials.
本发明的还一个目的通过下述技术方案实现:一种防刺漏轮胎,所述防刺漏轮胎包括由外到内依次设置的轮胎橡胶层、清洗层和发泡自修复材料层。发泡自修复材料层是由在A料或B料中加入了发泡剂的自修复材料制成。Another object of the present invention is achieved by the following technical solutions: a puncture-proof tire, which includes a tire rubber layer, a cleaning layer, and a foamed self-repairing material layer sequentially arranged from the outside to the inside. The foamed self-healing material layer is made of self-healing material with foaming agent added to material A or material B.
优选的,所述发泡自修复材料层中植入有电子芯片。电子芯片具有追踪防盗、数据釆集和防伪等功能,可以跟APP无线连接。Preferably, an electronic chip is implanted in the foamed self-healing material layer. The electronic chip has functions such as tracking anti-theft, data collection and anti-counterfeiting, and can be connected to APP wirelessly.
上述发明目的还可以通过下述技术方案实现:一种防刺漏轮胎,所述防刺漏轮胎包括由外到内依次设置的轮胎橡胶层、清洗层、无发泡自修复材料层和发泡自修复材料层。无发泡自修复材料层是由没有加入发泡剂的自修复材料制成;发泡自修复材料层是由在A料或B料中加入了发泡剂的自修复材料制成。The above-mentioned object of the invention can also be achieved by the following technical solutions: a puncture-proof tire, which includes a tire rubber layer, a cleaning layer, a non-foaming self-repairing material layer, and a foaming layer sequentially arranged from the outside to the inside. Self-healing material layer. The non-foaming self-healing material layer is made of self-healing material without adding foaming agent; the foaming self-healing material layer is made of self-healing material with foaming agent added to material A or material B.
优选的,所述无发泡自修复材料层或所述发泡自修复材料层中植入有电子芯片。电子芯片具有追踪防盗、数据釆集和防伪等功能,可以跟APP无线连接。Preferably, an electronic chip is implanted in the non-foaming self-healing material layer or the foaming self-healing material layer. The electronic chip has functions such as tracking anti-theft, data collection and anti-counterfeiting, and can be connected to APP wirelessly.
本发明的有益效果在于:本发明的自修复材料具有优异的耐高温和耐低温性能,可卷曲柔软性好;抗疲劳耐老化效果好,轮胎扎钉后的长期高温和挤压下,不会失去应有性能。The beneficial effects of the present invention are: the self-healing material of the present invention has excellent high temperature resistance and low temperature resistance, good curling flexibility, good fatigue resistance and aging resistance, and long-term high temperature and extrusion after the tire is nailed. Loss of proper performance.
本发明的自修复材料喷涂在轮胎的内侧,不需要打磨轮胎,不损伤气密层,有效解决粘接不脱胶问题;还可以均匀防范胎肩R角,喷涂厚度均匀可控,不会出现两边薄中间厚的现象。The self-healing material of the present invention is sprayed on the inner side of the tire, does not need to be polished, does not damage the inner liner, and effectively solves the problem of bonding and non-degumming; it can also prevent the shoulder R angle uniformly, and the spraying thickness is uniform and controllable, and no sides appear The phenomenon of thin and thick in the middle.
本发明的自修复材料可主动防范超过90%轮胎因扎钉漏气造成的爆胎隐患,保障驾乘人员的生命与财产安全;可有效解决无备胎车型因轮胎扎钉漏气造成的换胎与补胎烦恼,减少换胎频次,节能环保,省钱省心。The self-repairing material of the present invention can actively prevent more than 90% of the hidden dangers of tire puncture caused by puncture air leakage, and protect the life and property safety of drivers and passengers; it can effectively solve the replacement caused by tire puncture air leakage of models without spare tires. Tire and tire repair troubles, reduce the frequency of tire replacement, energy saving and environmental protection, saving money and worry.
本发明的制备方法步骤简单,操作控制方便,质量稳定,生产效率高,生产成本低,可大规模工业化生产。The preparation method of the invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production.
本发明的防刺漏轮胎防刺漏效果好,轮胎扎钉后的长期高温和挤压下,不会失去应有性能。The puncture-proof tire of the present invention has a good puncture-proof effect, and the tire will not lose its proper performance under long-term high temperature and extrusion after the tire is nailed.
附图说明Description of the drawings
图1是本发明实施例6的局部剖视图。Fig. 1 is a partial cross-sectional view of Embodiment 6 of the present invention.
图2是本发明实施例7的局部剖视图。Figure 2 is a partial cross-sectional view of Embodiment 7 of the present invention.
附图标记为:1—轮胎橡胶层、2—清洗层、3—发泡自修复材料层、30—电子芯片、4—无发泡自修复材料层。The reference signs are: 1-tire rubber layer, 2-cleaning layer, 3-foamed self-repairing material layer, 30-electronic chip, 4-non-foaming self-repairing material layer.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例及附图1-2对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and the accompanying drawings 1-2, and the content mentioned in the embodiments does not limit the present invention.
实施例1Example 1
一种用于轮胎防刺漏的自修复材料,所述自修复材料由A料和B料组成,所述A料包括如下重量份的原料:A self-repairing material for preventing tire puncture and leakage. The self-repairing material is composed of material A and material B. The material A includes the following raw materials by weight:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
所述A料和B料的重量比为100:19。The weight ratio of the A material and the B material is 100:19.
所述A料或B料还包括发泡剂1份。The material A or material B also includes 1 part of a foaming agent.
所述聚醚多元醇为数均分子量在1000的聚醚多元醇。The polyether polyol is a polyether polyol with a number average molecular weight of 1,000.
所述异氰酸酯包括二苯甲烷二异氰酸酯。The isocyanate includes diphenylmethane diisocyanate.
一种用于轮胎防刺漏的自修复材料的制备方法,包括如下步骤:A preparation method of a self-repairing material used for tire puncture prevention, including the following steps:
(1)A料的制备:先将聚醚多元醇慢慢加热至80℃,加入交联剂充分搅拌均匀,加入抗氧化剂再次搅拌均匀,加入耐黄变剂充分搅拌均匀,加入催化剂继续充分搅拌,反应0.3h,抽真空及脱水,制得A料;(1) Preparation of material A: first heat the polyether polyol slowly to 80°C, add the cross-linking agent and stir well, add the antioxidant and stir well again, add the anti-yellowing agent and stir well, add the catalyst and continue to stir well , React for 0.3h, evacuate and dehydrate to obtain material A;
(2)B料的制备:先将异氰酸酯先加热至50℃,再加入聚醚多元醇充分搅拌反应0.3h,再加入抗氧化剂充分搅拌均匀,再加入耐高温添加剂充分搅拌均匀,反应0.3h,制得B料;(2) Preparation of material B: first heat the isocyanate to 50°C, then add the polyether polyol to fully stir and react for 0.3h, then add the antioxidant, stir well, and then add the high-temperature additive, stir well, and react for 0.3h. Prepare material B;
(3)自修复材料的制备:将A料和B料在80℃常压条件下搅拌30s,制得自修复材料。(3) Preparation of self-healing material: Stir A and B under normal pressure at 80°C for 30s to prepare a self-healing material.
实施例2Example 2
一种用于轮胎防刺漏的自修复材料,所述自修复材料由A料和B料组成,所述A料包括如下重量份的原料:A self-repairing material for preventing tire puncture and leakage. The self-repairing material is composed of material A and material B. The material A includes the following raw materials by weight:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
所述A料和B料的重量比为100:30。The weight ratio of the A material and the B material is 100:30.
所述A料或B料还包括发泡剂2份。The material A or material B also includes 2 parts of foaming agent.
所述聚醚多元醇为数均分子量在3000的聚醚多元醇。The polyether polyol is a polyether polyol with a number average molecular weight of 3000.
所述异氰酸酯包括二苯甲烷二异氰酸酯。The isocyanate includes diphenylmethane diisocyanate.
一种用于轮胎防刺漏的自修复材料的制备方法,包括如下步骤:A preparation method of a self-repairing material used for tire puncture prevention, including the following steps:
(1)A料的制备:先将聚醚多元醇慢慢加热至90℃,加入交联剂充分搅拌均匀,加入抗氧化剂再次搅拌均匀,加入耐黄变剂充分搅拌均匀,加入催化剂继续充分搅拌,反应1h,抽真空及脱水,制得A料;(1) Preparation of material A: first heat the polyether polyol slowly to 90°C, add the crosslinking agent and stir evenly, add the antioxidant and stir evenly, add the anti-yellowing agent and stir evenly, add the catalyst and continue to stir fully , Reaction for 1h, vacuum and dehydration, to obtain material A;
(2)B料的制备:先将异氰酸酯先加热至55℃,再加入聚醚多元醇充分搅拌反应1h,再加入抗氧化剂充分搅拌均匀,再加入耐高温添加剂充分搅拌均匀,反应1h,制得B料;(2) Preparation of material B: first heat the isocyanate to 55°C, then add the polyether polyol to fully stir and react for 1h, then add the antioxidant, stir well, and then add the high temperature additive, stir well, and react for 1h to produce B material;
(3)自修复材料的制备:将A料和B料在90℃常压条件下搅拌1min,制得自修复材料。(3) Preparation of self-healing materials: Stir A and B for 1 min under normal pressure at 90°C to prepare self-healing materials.
实施例3Example 3
一种用于轮胎防刺漏的自修复材料,所述自修复材料由A料和B料组成,所述A料包括如下重量份的原料:A self-repairing material for preventing tire puncture and leakage. The self-repairing material is composed of material A and material B. The material A includes the following raw materials by weight:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
所述A料和B料的重量比为100:40。The weight ratio of the A material and the B material is 100:40.
所述A料或B料还包括发泡剂3份。The material A or material B also includes 3 parts of foaming agent.
所述聚醚多元醇为数均分子量在5000的聚醚多元醇。The polyether polyol is a polyether polyol with a number average molecular weight of 5000.
所述异氰酸酯包括二苯甲烷二异氰酸酯。The isocyanate includes diphenylmethane diisocyanate.
一种用于轮胎防刺漏的自修复材料的制备方法,包括如下步骤:A preparation method of a self-repairing material used for tire puncture prevention, including the following steps:
(1)A料的制备:先将聚醚多元醇慢慢加热至100℃,加入交联剂充分搅拌均匀,加入抗氧化剂再次搅拌均匀,加入耐黄变剂充分搅拌均匀,加入催化剂继续充分搅拌,反应1.5h,抽真空及脱水,制得A料;(1) Preparation of material A: first heat the polyether polyol slowly to 100°C, add the crosslinking agent and stir well, add the antioxidant and stir well again, add the anti-yellowing agent and stir well, add the catalyst and continue to stir well ,Reaction for 1.5h, vacuum and dehydration, prepare A material;
(2)B料的制备:先将异氰酸酯先加热至60℃,再加入聚醚多元醇充分搅拌反应1.5h,再加入抗氧化剂充分搅拌均匀,再加入耐高温添加剂充分搅拌均匀,反应1.5h,制得B料;(2) Preparation of material B: first heat the isocyanate to 60°C, then add the polyether polyol to fully stir and react for 1.5h, then add the antioxidant, stir well, and then add the high-temperature additive, stir well, and react for 1.5h. Prepare material B;
(3)自修复材料的制备:将A料和B料在100℃常压条件下搅拌3min,制得自修复材料。(3) Preparation of self-healing material: Stir A and B at 100°C for 3 minutes under normal pressure to prepare a self-healing material.
实施例4Example 4
一种用于轮胎防刺漏的自修复材料,所述自修复材料由A料和B料组成,所述A料包括如下重量份的原料:A self-repairing material for preventing tire puncture and leakage. The self-repairing material is composed of material A and material B. The material A includes the following raw materials by weight:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
所述A料和B料的重量比为100:50。The weight ratio of the A material and the B material is 100:50.
所述A料或B料还包括发泡剂4份。The material A or material B also includes 4 parts of foaming agent.
所述聚醚多元醇为数均分子量在8000的聚醚多元醇。The polyether polyol is a polyether polyol with a number average molecular weight of 8000.
所述异氰酸酯包括二苯甲烷二异氰酸酯。The isocyanate includes diphenylmethane diisocyanate.
一种用于轮胎防刺漏的自修复材料的制备方法,包括如下步骤:A preparation method of a self-repairing material used for tire puncture prevention, including the following steps:
(1)A料的制备:先将聚醚多元醇慢慢加热至110℃,加入交联剂充分搅拌均匀,加入抗氧化剂再次搅拌均匀,加入耐黄变剂充分搅拌均匀,加入催化剂继续充分搅拌,反应2h,抽真空及脱水,制得A料;(1) Preparation of material A: first heat the polyether polyol slowly to 110°C, add the crosslinking agent and stir evenly, add the antioxidant and stir evenly, add the anti-yellowing agent and stir evenly, add the catalyst and continue to stir fully , Reaction for 2h, vacuum and dehydration, to obtain material A;
(2)B料的制备:先将异氰酸酯先加热至65℃,再加入聚醚多元醇充分搅拌反应2h,再加入抗氧化剂充分搅拌均匀,再加入耐高温添加剂充分搅拌均匀,反应2h,制得B料;(2) Preparation of material B: first heat the isocyanate to 65°C, then add polyether polyol to fully stir and react for 2h, then add antioxidants and stir evenly, then add high-temperature additives to fully stir evenly, react for 2h to prepare B material;
(3)自修复材料的制备:将A料和B料在110℃常压条件下搅拌5min,制得自修复材料。(3) Preparation of self-healing materials: Stir A and B for 5 minutes under 110°C normal pressure to prepare self-healing materials.
实施例5Example 5
一种用于轮胎防刺漏的自修复材料,所述自修复材料由A料和B料组成,所述A料包括如下重量份的原料:A self-repairing material for preventing tire puncture and leakage. The self-repairing material is composed of material A and material B. The material A includes the following raw materials by weight:
所述B料包括如下重量份的原料:The material B includes the following raw materials in parts by weight:
所述A料和B料的重量比为100:60。The weight ratio of the A material and the B material is 100:60.
所述A料或B料还包括发泡剂5份。The material A or material B also includes 5 parts of foaming agent.
所述聚醚多元醇为数均分子量在10000的聚醚多元醇。The polyether polyol is a polyether polyol with a number average molecular weight of 10,000.
所述异氰酸酯包括二苯甲烷二异氰酸酯。The isocyanate includes diphenylmethane diisocyanate.
一种用于轮胎防刺漏的自修复材料的制备方法,包括如下步骤:A preparation method of a self-repairing material used for tire puncture prevention, including the following steps:
(1)A料的制备:先将聚醚多元醇慢慢加热至120℃,加入交联剂充分搅拌均匀,加入抗氧化剂再次搅拌均匀,加入耐黄变剂充分搅拌均匀,加入催化剂继续充分搅拌,反应3h,抽真空及脱水,制得A料;(1) Preparation of material A: first heat the polyether polyol slowly to 120°C, add the cross-linking agent and stir well, add the antioxidant and stir well again, add the anti-yellowing agent and stir well, add the catalyst and continue to stir well , Reaction for 3h, vacuum and dehydration, to obtain material A;
(2)B料的制备:先将异氰酸酯先加热至70℃,再加入聚醚多元醇充分搅拌反应3h,再加入抗氧化剂充分搅拌均匀,再加入耐高温添加剂充分搅拌均匀,反应3h,制得B料;(2) Preparation of material B: first heat the isocyanate to 70℃, then add the polyether polyol and fully stir for 3h, then add the antioxidant and fully stir evenly, then add the high-temperature additive and fully stir evenly, react for 3h to prepare B material;
(3)自修复材料的制备:将A料和B料在120℃常压条件下搅拌7min,制得自修复材料。(3) Preparation of self-healing material: Stir A and B for 7 minutes at 120°C under normal pressure to prepare a self-healing material.
实施例6Example 6
见图1,一种防刺漏轮胎,所述防刺漏轮胎包括由外到内依次设置的轮胎橡胶层1、清洗层2和发泡自修复材料层3。See Figure 1, a puncture-proof tire. The puncture-proof tire includes a tire rubber layer 1, a cleaning layer 2 and a foamed self-repairing material layer 3 sequentially arranged from the outside to the inside.
所述发泡自修复材料层3中植入有电子芯片30。电子芯片30具有追踪防盗、数据釆集和防伪等功能,可以跟APP无线连接。An electronic chip 30 is implanted in the foamed self-healing material layer 3. The electronic chip 30 has functions such as tracking anti-theft, data collection and anti-counterfeiting, and can be wirelessly connected with the APP.
实施例7Example 7
见图2,一种防刺漏轮胎,所述防刺漏轮胎包括由外到内依次设置的轮胎橡胶层1、清洗层2、无发泡自修复材料层4和发泡自修复材料层3。See Figure 2, a puncture-proof tire. The puncture-proof tire includes a tire rubber layer 1, a cleaning layer 2, a non-foaming self-healing material layer 4, and a foaming self-healing material layer 3 sequentially arranged from the outside to the inside. .
所述发泡自修复材料层3中植入有电子芯片30。电子芯片30具有追踪防盗、数据釆集和防伪等功能,可以跟APP无线连接。本发明的另一种较佳的实施方式为:所述电子芯片30植入无发泡自修复材料层4中。An electronic chip 30 is implanted in the foamed self-healing material layer 3. The electronic chip 30 has functions such as tracking, anti-theft, data collection, and anti-counterfeiting, and can be wirelessly connected to the APP. Another preferred embodiment of the present invention is that the electronic chip 30 is implanted in the non-foaming self-healing material layer 4.
本发明的自修复材料耐高温可以达到120℃以上,耐低温可以达到-50℃以下不开裂不发脆,可卷曲柔软性好;抗疲劳耐老化可以达到8年以上,应用其 制得的防刺漏轮胎扎钉后的长期高温和挤压下,不会失去应有性能。The self-healing material of the present invention can withstand high temperature above 120℃, low temperature resistance can reach below -50℃ without cracking, no brittleness, and good curling flexibility; fatigue resistance and aging resistance can reach more than 8 years. The puncture tire will not lose its proper performance under long-term high temperature and extrusion after nailing.
上述实施例为本发明较佳的实现方案,除此之外,本发明还可以其它方式实现,在不脱离本发明构思的前提下任何显而易见的替换均在本发明的保护范围之内。The above-mentioned embodiments are preferred implementation schemes of the present invention. In addition, the present invention can be implemented in other ways. Any obvious replacement without departing from the concept of the present invention falls within the protection scope of the present invention.