WO2020237455A1 - Pneumatic control valve and air-liquid pressure conversion control device - Google Patents

Pneumatic control valve and air-liquid pressure conversion control device Download PDF

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Publication number
WO2020237455A1
WO2020237455A1 PCT/CN2019/088518 CN2019088518W WO2020237455A1 WO 2020237455 A1 WO2020237455 A1 WO 2020237455A1 CN 2019088518 W CN2019088518 W CN 2019088518W WO 2020237455 A1 WO2020237455 A1 WO 2020237455A1
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Prior art keywords
cylinder
oil
valve
piston
gas
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PCT/CN2019/088518
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French (fr)
Chinese (zh)
Inventor
陈海楼
成才飞
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南京蒙福液压机械有限公司
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Publication of WO2020237455A1 publication Critical patent/WO2020237455A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • F15B1/021Installations or systems with accumulators used for damping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/20Other details, e.g. assembly with regulating devices
    • F15B15/202Externally-operated valves mounted in or on the actuator

Definitions

  • the invention belongs to gas-liquid conversion equipment, and particularly relates to a pneumatic control valve and a gas-liquid pressure conversion control device.
  • the hydraulic systems of CNC machine tools basically use electric motors to drive hydraulic pumps to provide the high-pressure oil required for the operation of the chuck, tailstock and tool post to drive them.
  • the advantages of this fuel supply method are stable fuel supply pressure, low fuel supply pulsation, and low noise, but the disadvantages of this fuel supply method are also obvious, mainly in the following aspects: First, the oil pump motor unit occupies the upper cover of the fuel tank Larger space; second, the weight of the oil pump motor unit is larger; third, the energy consumption of the oil pump motor unit is larger, especially when the hydraulic system needs to maintain pressure, the oil pump needs to continuously provide high pressure oil to the chuck To maintain the clamping of the chuck, the motor must always run at full speed. This part of the energy is wasted, although most hydraulic stations are now.
  • the hydraulic system has to take auxiliary measures to increase the oil tank volume and increase the air cooler or water cooler to help the hydraulic system dissipate heat, which makes the hydraulic system larger and occupying
  • the gas-liquid pressurization device can solve the energy consumption problem of the hydraulic system.
  • the gas-liquid pressurization device is driven by the reciprocating action of the cylinder to provide the high-pressure oil required for the operation of the machine tool. It only needs compressed air to blow when the hydraulic system of the machine tool maintains pressure. Keep a certain pressure in the cylinder, and the cylinder does not move. At this time, the energy consumption of the hydraulic system is extremely small, the system does not generate heat, and no heat dissipation device is required. Therefore, the hydraulic system can be greatly reduced in size, but the current gas-liquid pressurization Because the cylinder reciprocates to suck and discharge oil, the device has the disadvantages of unstable oil supply pressure and large oil supply pulsation.
  • the first objective of the present invention is to provide a pneumatic control valve
  • the second objective is to provide a pneumatic control valve based on the pneumatic control valve to provide a gas-hydraulic pressure conversion control device to increase the pressure of machine tools and hydraulic equipment Stability of output and efficient control.
  • a pneumatic control valve including the front side cover of the air valve, the air valve housing, the air valve cylinder liner, the air valve core, the rear side cover of the air valve, the cylinder rear cavity, the cylinder exhaust port, the cylinder front cavity, the air valve and the air valve
  • the air valve core is pushed back to the rear limit.
  • the air inlet is connected with the cylinder back cavity
  • the cylinder front cavity is connected with the cylinder exhaust port
  • the high pressure gas enters the cylinder.
  • the pneumatic control valve is also included in the cylinder There is a front thimble at the front limit position.
  • the high-pressure gas control air flow communicated with the intake port is connected to the rear cavity of the air valve. The high-pressure gas enters the rear cavity of the air valve to push the air valve core forward to the front limit.
  • high-pressure gas communicates with the front chamber of the cylinder, and the rear chamber of the cylinder communicates with the exhaust port of the cylinder.
  • the high-pressure gas enters the front chamber of the cylinder to push the cylinder piston back.
  • the cylinder piston is pushed by the high pressure gas to return to the cylinder to limit the position at this time.
  • the pistons of the cylinders retreat to the rear limit, the pistons hit the rear thimble, the high-pressure gas in the back cavity of the air valve is discharged, the air valve core retreats, and the cylinder pistons repeatedly advance forward, forming a repeated action.
  • the pneumatic control valve includes a connection channel between the cylinder sleeve and the cylinder at the cylinder connection on both sides of the cylinder piston rod, and the connection channel is located on both sides of the air valve core and the upper and lower sides of the cylinder piston rod. Between the contact wall with the cylinder.
  • the connecting passage of the cylinder connects the front chamber of the cylinder and the cylinder exhaust port when the valve core is in the rear limit position, and connects the rear chamber of the cylinder and the cylinder exhaust port when the valve core is in the front limit position.
  • a gas-liquid pressure conversion control device is composed of an oil cylinder and an air cylinder.
  • the device is composed of an oil cylinder and an air cylinder.
  • the oil cylinder includes an oil cylinder back cover, a front cylinder barrel, a front piston, an oil cylinder sealing ring, The cylinder body, the cylinder sealing ring, the rear cylinder tube, the piston rod and the cylinder front cover; the cylinder includes the pneumatic reversing valve, the cylinder front cover, the cylinder cylinder tube, the cylinder piston, the striker and the cylinder back cover, and the piston in the cylinder body
  • the piston rod is connected with the cylinder piston in the cylinder.
  • the push-pull reciprocating motion of the cylinder piston drives the front piston of the oil cylinder to reciprocate to complete the oil suction and oil discharge actions of the device.
  • the cylinder piston moves from the front limit of the cylinder to the rear limit of the cylinder.
  • the cylinder passage and the cylinder rear chamber passage provided on both sides of the piston rod and the cylinder piston correspond to the cylinder rear chamber, cylinder exhaust port, and cylinder front chamber provided on the upper and lower sides of the pneumatic control valve, including the opening and closing state of the control valve.
  • a cylinder middle body is provided at the junction of the front cylinder tube and the rear cylinder tube of the cylinder part, and two adjacent cylinder tubes and oil passages are tightly connected by a cylinder sealing ring.
  • the cylinder middle body is also provided with an oil suction Check valve and oil outlet check valve, correspondingly connect the oil outlet and suction port;
  • the front cover of the oil cylinder and the rear cover of the oil cylinder are provided with vent holes to communicate with the atmosphere, and the pistons and the front and rear covers of the cylinder and the oil cylinder are equipped with sealing rings and guide bands to separate each cavity.
  • the cylinder and the oil cylinder are sealed and fixed by welding or bolts, and the joint is provided with a sealing ring; the device is also provided with a gas-liquid pressurizing device, and the gas-liquid pressurizing device includes a pneumatic pressure regulating valve and a hydraulic accumulator.
  • the pneumatic pressure regulating valve is located at the air inlet of the gas-liquid supercharging device and is connected with the air inlet of the cylinder to adjust the air inlet pressure of the cylinder.
  • the hydraulic accumulator is located at the oil outlet of the device, and the buffer device The pressure pulsation caused by the intermittent oil supply at the moment of cylinder reversal.
  • the pneumatic control valve provided by the present invention can effectively control the stability of pressure output, and has a simple structure, which is suitable for gas-liquid control conversion on a variety of different equipment; in addition, the device provided by the present invention is large
  • the energy consumption is greatly reduced, the hydraulic system is simplified, the energy consumption and heat generation of the hydraulic system are reduced, the heat dissipation device can be omitted, and the volume of the fuel tank can be greatly reduced, and only the fuel consumption of the cylinder can be supplied;
  • the staggered suction and discharge of the front and rear cylinders can also avoid a series of problems caused by the interruption of fuel supply.
  • the buffer function of the accumulator and the gas-liquid pressurization control device The pressure pulsation is close to that of the oil pump motor unit; third, the utility model does not need to provide three-phase power to the hydraulic system, which simplifies the application circuit of the machine tool and improves the safety of the hydraulic system of the machine tool.
  • Figure 1 is a schematic diagram of the structure of the gas-liquid pressure conversion control device of the present invention.
  • Figure 2 is a schematic structural diagram of the pneumatic control valve of the present invention when it is in the front limit position
  • Figure 3 is a schematic structural diagram of the pneumatic control valve of the present invention when it is in the rear limit
  • the present invention provides a gas-liquid pressure conversion control device, which uses a combination of a large-diameter cylinder and a small-diameter hydraulic cylinder, and is driven by the push-pull reciprocating motion of the cylinder
  • the piston of the hydraulic cylinder reciprocates to complete the oil suction and oil discharge functions of the gas-liquid booster device.
  • the gas-liquid conversion control device uses a double-acting cylinder to drive two hydraulic cylinders connected in series through a piston rod.
  • the cylinder and the piston of the hydraulic cylinder are rigidly connected, and the oil suction and oil output of the two hydraulic cylinders are staggered with each other.
  • the two actions of oil suction and oil discharge are completed at the same time when moving forward or backward, and the working efficiency of the hydraulic system is doubled.
  • a gas-liquid conversion control device is composed of a cylinder and a cylinder.
  • the cylinder includes a cylinder back cover 1, a front cylinder barrel 2, a front piston 3, and a cylinder seal ring. 4.
  • the piston in the cylinder barrel of the device is connected to the cylinder piston 13 in the cylinder through the piston rod 8.
  • the push and pull reciprocating motion of the cylinder piston 13 drives the cylinder
  • the front piston 3 reciprocates to complete the oil suction and oil discharge actions of the device.
  • the pneumatic control valve 10 includes the air valve front side cover 16, the air valve housing 17, the air valve cylinder liner 18, the air valve core 19, and the air valve rear cover 20. See Figures 2 and 3, and Figure 2 shows the pneumatic control valve.
  • the air valve core 19 is in the front limit position, and the air valve core 19 in FIG. 3 is in the rear limit position.
  • the high-pressure air control airflow communicating with the intake port is connected to the back chamber 25 of the air valve.
  • the high-pressure gas enters the back chamber 25 of the valve to push the valve core 19 forward to the front limit of the valve.
  • the high-pressure gas communicates with the front chamber 23 of the cylinder, the back chamber 21 communicates with the exhaust port, and the high-pressure gas enters the front chamber 23 of the cylinder to push
  • the piston of the cylinder moves back, and the piston of the cylinder returns to the rear limit of the cylinder under the push of high-pressure gas.
  • the piston rod of the cylinder drives the pistons of the two cylinders to pull back.
  • the front hydraulic cylinder pushes the internal hydraulic oil out of the cylinder at a certain pressure and enters the hydraulic pressure of the machine tool. While the valve group drives the machine tool cylinder to run, the next hydraulic cylinder sucks in hydraulic oil at the same time.
  • the cylinder piston retreats to the rear limit of the cylinder, the piston hits the ejector pin, the high pressure air in the back cavity of the valve is discharged, the valve core retreats, and the cylinder piston repeats Moving forward, such a recurring action is formed.
  • a control airflow port 26 is provided at the cylinder piston rod of the air valve intake port through the connection gap with the cylinder.
  • the cylinder keeps repeating forward and backward movements, pushing the cylinder piston to continuously output pressure oil.
  • one cylinder drives two cylinders to move in a staggered manner. The oil suction and oil discharge are carried out at the same time, which improves efficiency and avoids the defect of interruption of oil supply of traditional supercharging devices.
  • a gas-liquid conversion control device is composed of an oil cylinder and an air cylinder, and the number can be adjusted according to actual needs.
  • the cylinder piston 13 moves from the front limit of the cylinder to the back limit of the cylinder.
  • the cylinder passage and the cylinder back chamber passage provided on both sides of the piston rod 8 and the cylinder piston 13 correspond to the cylinder back chamber 17, the cylinder exhaust port 22, and the cylinder front chamber 23 provided on the upper and lower sides of the pneumatic control valve 10, including the control gas The open and closed state of the valve 24.
  • connection of the front cylinder tube 2 and the rear cylinder tube 7 of the cylinder part is provided with a cylinder middle body 5, which is closely connected to two adjacent cylinder tubes and oil passages through a cylinder sealing ring 6.
  • the cylinder body 5 is also provided with an oil suction unidirectional
  • the valve and the oil outlet check valve are correspondingly connected to the oil outlet and the oil inlet.
  • the cylinder front cover 1 and the cylinder rear cover 9 are provided with vent holes to communicate with the atmosphere, and the pistons and front and rear covers of the cylinder and the cylinder are equipped with sealing rings and guide bands to separate each cavity.
  • the energy-saving gas-liquid conversion control device of the present invention uses a large-diameter cylinder combined with a front and rear two-stage small-diameter hydraulic cylinder, which are fixed with long bolts, and a cylinder body with oil distribution function is arranged in the middle of the front and rear two-stage hydraulic cylinders.
  • the cylinder and the oil cylinder are integrated with the piston rod 8
  • the piston of the second-stage oil cylinder is integrated on the piston rod.
  • the front piston 3 and the cylinder piston 13 of the first-stage oil cylinder are fixed on the piston rod 8 with nuts.
  • the front cover 9 and The cylinder back cover 1 is drilled with a vent hole to communicate with the atmosphere.
  • the cylinder and cylinder piston and its front and rear covers are equipped with sealing rings and guide belts to separate the various chambers to achieve the effect of non-interference.
  • the use of large-diameter cylinders The push-pull reciprocating motion drives the reciprocating motion of the piston of the oil cylinder to complete the oil suction and oil discharge functions of the gas-liquid increasing device.
  • the suction check valve of the front cylinder Close to prevent high pressure oil from leaking back to the tank.
  • the volume of the rear cylinder increases and a vacuum occurs.
  • the suction check valve in the back volume opens, and the hydraulic oil in the tank is sucked into the cylinder through the suction check valve.
  • the rear cylinder discharges oil.
  • the one-way valve is closed to prevent high-pressure oil from the front cylinder from running into the front cylinder.
  • the oil suction check valve and oil discharge check valve of the front and rear oil cylinders are integrated in the middle body of the oil cylinder, and output through a main circuit, reducing piping.
  • one cylinder drives the two cylinders to move in a staggered manner, and the oil suction and the oil discharge are performed at the same time, which improves efficiency and avoids the defect of interruption of oil supply of the traditional supercharging device. On the other hand, it greatly reduces the energy consumption and heat generation of the device.

Abstract

An air-liquid pressure conversion control device. The device uses a combination of a large-diameter air cylinder and a small-diameter hydraulic cylinder, and drives a piston of the hydraulic cylinder to reciprocate by utilizing the push-pull reciprocating movement of the air cylinder, so as to complete oil suction and oil output functions of the device. A pneumatic control valve (10) is further disclosed. Air intake is controlled by the pneumatic control valve and then a piston rod (8) is pushed to move, oil cylinders are controlled to output oil alternately to provide pressure, and the oil output pressure of a hydraulic system composed of the oil cylinders is controlled by regulating an air intake pressure by the pneumatic control valve. A hydraulic energy accumulator buffers pressure pulsation, caused by discontinuous oil supply occurring at the reversing moment of the air cylinder, of the air-liquid pressure conversion control device. Moving components such as the piston of the device are made of aluminum alloy materials. The weight of reciprocating movement components is reduced as much as possible while the strength is ensured, the reversing sensitivity is improved, and the pressure pulsation is also reduced while the energy consumption of reversing is reduced.

Description

一种气动控制阀及气液压力转换控制装置Pneumatic control valve and gas-liquid pressure conversion control device 技术领域Technical field
本发明属于气液转换设备,具体涉及一种气动控制阀及气液压力转换控制装置。The invention belongs to gas-liquid conversion equipment, and particularly relates to a pneumatic control valve and a gas-liquid pressure conversion control device.
背景技术Background technique
目前数控机床的液压系统基本上都采用电动机驱动液压泵来提供卡盘,尾座,刀架运转所需要的高压油驱动它们运行。这种供油方式的优点是供油压力平稳,供油脉动小,噪音小,但是这种供油方式的缺点也很明显,主要有以下方面:第一、油泵电机组占用油箱上盖板的空间较大;第二、油泵电机组的重量较大;第三、油泵电机组的能耗较大,特别是在液压系统需要保压的时候此时油泵需要给卡盘源源不断的提供高压油来维持卡盘的夹紧,电机必须一直全速运转,这一部分能量是白白浪费掉的,虽然现在大多数液压站。At present, the hydraulic systems of CNC machine tools basically use electric motors to drive hydraulic pumps to provide the high-pressure oil required for the operation of the chuck, tailstock and tool post to drive them. The advantages of this fuel supply method are stable fuel supply pressure, low fuel supply pulsation, and low noise, but the disadvantages of this fuel supply method are also obvious, mainly in the following aspects: First, the oil pump motor unit occupies the upper cover of the fuel tank Larger space; second, the weight of the oil pump motor unit is larger; third, the energy consumption of the oil pump motor unit is larger, especially when the hydraulic system needs to maintain pressure, the oil pump needs to continuously provide high pressure oil to the chuck To maintain the clamping of the chuck, the motor must always run at full speed. This part of the energy is wasted, although most hydraulic stations are now.
选择了自动变量泵在一定程度上减少了系统的能耗,但是液压系统始终在高压状态下运行任然需要消耗较大的功率,而且电机在轻载下运行效率也低。较大的能耗也导致液压系统的油温容易上升,导致液压系统不得不采取加大油箱容积,增加风冷却器或者水冷却器的辅助措施帮助液压系统散热,使得液压系统尺寸增大,占用机床内板的空间较多,另外机床还需要考虑液压系统的散热设计,增加了机床设计工作量。目前气液增压装置可以解决液压系统的能耗问题,气液增压装置靠气缸的往复动作驱动来提供机床运转所需要的高压油,它在机床液压系统保压的时候只需要压缩空气吹入气缸保持一定的压力即可,气缸不动作,此时液压系统的能耗极小,系统不发热,不需要设置散热装置,所以液压系统可以大幅度减小尺寸,但是目前的气液增压装置由于是气缸往复运动来吸油,排油,存在供油压力不平稳,供油脉动较大的缺点。Choosing the automatic variable pump reduces the energy consumption of the system to a certain extent, but the hydraulic system always needs to consume a lot of power when running under high pressure, and the motor runs inefficiently under light load. Larger energy consumption also causes the oil temperature of the hydraulic system to rise easily. As a result, the hydraulic system has to take auxiliary measures to increase the oil tank volume and increase the air cooler or water cooler to help the hydraulic system dissipate heat, which makes the hydraulic system larger and occupying There is a lot of space in the inner board of the machine tool, and the heat dissipation design of the hydraulic system needs to be considered for the machine tool, which increases the design workload of the machine tool. At present, the gas-liquid pressurization device can solve the energy consumption problem of the hydraulic system. The gas-liquid pressurization device is driven by the reciprocating action of the cylinder to provide the high-pressure oil required for the operation of the machine tool. It only needs compressed air to blow when the hydraulic system of the machine tool maintains pressure. Keep a certain pressure in the cylinder, and the cylinder does not move. At this time, the energy consumption of the hydraulic system is extremely small, the system does not generate heat, and no heat dissipation device is required. Therefore, the hydraulic system can be greatly reduced in size, but the current gas-liquid pressurization Because the cylinder reciprocates to suck and discharge oil, the device has the disadvantages of unstable oil supply pressure and large oil supply pulsation.
发明内容Summary of the invention
发明目的:针对上述现有技术的不足,本发明的第一目的是提供一种气动控制阀,第二目的是基于气动控制阀提供一种气液压力转换控制装置,提高机床和液压设备的压力输出的平稳性和实现高效控制。Objective of the invention: In view of the above-mentioned shortcomings of the prior art, the first objective of the present invention is to provide a pneumatic control valve, and the second objective is to provide a pneumatic control valve based on the pneumatic control valve to provide a gas-hydraulic pressure conversion control device to increase the pressure of machine tools and hydraulic equipment Stability of output and efficient control.
一种气动控制阀,包括气阀前侧盖、气阀壳体、气阀缸套、气阀芯、气阀后侧盖、气缸后腔、气缸排气口、气缸前腔、气阀和气阀后腔,当高压气进入气动 控制阀的进气口后推动气阀芯退至后限位,进气口与气缸后腔接通,气缸前腔与气缸排气口相通,高压气体进入气缸后腔后推动气缸活塞杆前进,气缸活塞杆驱动;液压缸活塞向前推进,油缸将内部的液压油推出油缸进入机床的液压阀组,驱动机床油缸运行,所述的气动控制阀还包括在气缸前限位处设有前顶针,当气缸活塞接触撞针后,进气口相通的高压气控制气流与气阀后腔接通,高压气进入气阀后腔推动气阀芯前进至前限位,此时高压气体与气缸前腔相通,气缸后腔与气缸排气口相通,高压气体进入气缸前腔推动气缸活塞后退,气缸活塞在高压气的推动下返回气缸后限位,此时气缸活塞杆驱动两个油缸活塞往后拉,当气缸活塞后退至后限位时,活塞撞击后顶针,气阀后腔的高压气体排出,气阀芯后退,气缸活塞重复前进,如此形成周而复始的动作。A pneumatic control valve, including the front side cover of the air valve, the air valve housing, the air valve cylinder liner, the air valve core, the rear side cover of the air valve, the cylinder rear cavity, the cylinder exhaust port, the cylinder front cavity, the air valve and the air valve In the rear chamber, when the high pressure gas enters the air inlet of the pneumatic control valve, the air valve core is pushed back to the rear limit. The air inlet is connected with the cylinder back cavity, the cylinder front cavity is connected with the cylinder exhaust port, and the high pressure gas enters the cylinder. After the cavity, the piston rod of the cylinder is pushed forward, and the piston rod of the cylinder is driven; the piston of the hydraulic cylinder pushes forward, the cylinder pushes the internal hydraulic oil out of the cylinder into the hydraulic valve group of the machine tool, and drives the machine tool cylinder to run. The pneumatic control valve is also included in the cylinder There is a front thimble at the front limit position. When the cylinder piston contacts the firing pin, the high-pressure gas control air flow communicated with the intake port is connected to the rear cavity of the air valve. The high-pressure gas enters the rear cavity of the air valve to push the air valve core forward to the front limit. At this time, high-pressure gas communicates with the front chamber of the cylinder, and the rear chamber of the cylinder communicates with the exhaust port of the cylinder. The high-pressure gas enters the front chamber of the cylinder to push the cylinder piston back. The cylinder piston is pushed by the high pressure gas to return to the cylinder to limit the position at this time. Drive the pistons of the two oil cylinders to pull back. When the pistons of the cylinders retreat to the rear limit, the pistons hit the rear thimble, the high-pressure gas in the back cavity of the air valve is discharged, the air valve core retreats, and the cylinder pistons repeatedly advance forward, forming a repeated action.
进一步的,所述的气动控制阀包括在气缸活塞杆两侧的气缸连接处设有气阀缸套和气缸的连接通道,所述的连接通道位于气阀芯的两侧及气缸活塞杆的上下与缸体的接触壁之间。Further, the pneumatic control valve includes a connection channel between the cylinder sleeve and the cylinder at the cylinder connection on both sides of the cylinder piston rod, and the connection channel is located on both sides of the air valve core and the upper and lower sides of the cylinder piston rod. Between the contact wall with the cylinder.
进一步的,所述气缸的连接通道在气阀芯处于后限位时连接气缸前腔和气缸排气口,处于前限位时,连接气缸后腔和气缸排气口。Further, the connecting passage of the cylinder connects the front chamber of the cylinder and the cylinder exhaust port when the valve core is in the rear limit position, and connects the rear chamber of the cylinder and the cylinder exhaust port when the valve core is in the front limit position.
一种气液压力转换控制装置,所述装置由油缸和气缸进行组合设置,所述装置由油缸和气缸进行组成设置,所述油缸包括油缸后盖、前缸筒、前活塞、油缸密封圈、油缸中体、油缸密封圈、后缸筒、活塞杆和油缸前盖;所述气缸包括气动换向阀、气缸前盖、气缸缸筒、气缸活塞、撞针和气缸后盖,油缸筒体内的活塞通过活塞杆与气缸内的气缸活塞连接,所述气缸活塞的推拉往复运动驱动油缸的前活塞往复运动,完成装置的吸油和出油动作,气缸活塞在从气缸前限位运动到气缸后限位过程中,活塞杆及气缸活塞两侧设置的气缸通道和气缸后腔通道对应气动控制阀上下两侧设置的气缸后腔、气缸排气口、气缸前腔,包括控制气阀的开闭状态。A gas-liquid pressure conversion control device. The device is composed of an oil cylinder and an air cylinder. The device is composed of an oil cylinder and an air cylinder. The oil cylinder includes an oil cylinder back cover, a front cylinder barrel, a front piston, an oil cylinder sealing ring, The cylinder body, the cylinder sealing ring, the rear cylinder tube, the piston rod and the cylinder front cover; the cylinder includes the pneumatic reversing valve, the cylinder front cover, the cylinder cylinder tube, the cylinder piston, the striker and the cylinder back cover, and the piston in the cylinder body The piston rod is connected with the cylinder piston in the cylinder. The push-pull reciprocating motion of the cylinder piston drives the front piston of the oil cylinder to reciprocate to complete the oil suction and oil discharge actions of the device. The cylinder piston moves from the front limit of the cylinder to the rear limit of the cylinder. During the process, the cylinder passage and the cylinder rear chamber passage provided on both sides of the piston rod and the cylinder piston correspond to the cylinder rear chamber, cylinder exhaust port, and cylinder front chamber provided on the upper and lower sides of the pneumatic control valve, including the opening and closing state of the control valve.
进一步的,所述油缸部分的前缸筒和后缸筒的连接处设有油缸中体,通过油缸密封圈紧密连接相邻的两个缸筒和油路,所述油缸中体还设有吸油单向阀和出油单向阀,对应连接出油口和吸油口;Further, a cylinder middle body is provided at the junction of the front cylinder tube and the rear cylinder tube of the cylinder part, and two adjacent cylinder tubes and oil passages are tightly connected by a cylinder sealing ring. The cylinder middle body is also provided with an oil suction Check valve and oil outlet check valve, correspondingly connect the oil outlet and suction port;
所述油缸前盖和油缸后盖上设有通气孔与大气连通,气缸和油缸的活塞和前后盖上均装有密封圈和导向带,隔开各个容腔。The front cover of the oil cylinder and the rear cover of the oil cylinder are provided with vent holes to communicate with the atmosphere, and the pistons and the front and rear covers of the cylinder and the oil cylinder are equipped with sealing rings and guide bands to separate each cavity.
所述的气缸和油缸通过焊接或螺栓进行密封固定,其接头处设有密封圈;所 述装置还设有气液增压装置,所述的气液增压装置包括气动压力调节阀和液压蓄能器;所述气动压力调节阀位于气液增压装置的进气口,与气缸的进气口连接,调节气缸的进气压力,所述液压蓄能器位于装置的出油口,缓冲装置在气缸换向瞬间间断供油造成的压力脉动。The cylinder and the oil cylinder are sealed and fixed by welding or bolts, and the joint is provided with a sealing ring; the device is also provided with a gas-liquid pressurizing device, and the gas-liquid pressurizing device includes a pneumatic pressure regulating valve and a hydraulic accumulator. The pneumatic pressure regulating valve is located at the air inlet of the gas-liquid supercharging device and is connected with the air inlet of the cylinder to adjust the air inlet pressure of the cylinder. The hydraulic accumulator is located at the oil outlet of the device, and the buffer device The pressure pulsation caused by the intermittent oil supply at the moment of cylinder reversal.
有益效果:与现有技术相比,本发明提供气动控制阀能够有效控制压力输出的平稳性,并且结构简单,适合多种不同设备上的气液控制转换;另外,本发明所提供的装置大幅度减小了能耗,简化了液压系统,减少了液压系统能耗和发热量,可以省略散热装置,油箱的容积也可以大幅度减小,只需要能够供应油缸来回动作的油耗即可;第二,气缸的前后腔充分利用,工作效率提升一倍,前后两个油缸错开吸油出油还可以避免供油中断造成的一系列问题,加上蓄能器的缓冲作用,气液增压控制装置的压力脉动已经接近油泵电机组的出油压力脉动;第三,本实用新型不需要给液压系统提供三相电源,简化了机床应用电路,提升了机床液压系统的安全性。Beneficial effects: Compared with the prior art, the pneumatic control valve provided by the present invention can effectively control the stability of pressure output, and has a simple structure, which is suitable for gas-liquid control conversion on a variety of different equipment; in addition, the device provided by the present invention is large The energy consumption is greatly reduced, the hydraulic system is simplified, the energy consumption and heat generation of the hydraulic system are reduced, the heat dissipation device can be omitted, and the volume of the fuel tank can be greatly reduced, and only the fuel consumption of the cylinder can be supplied; Second, the front and rear chambers of the cylinder are fully utilized, and the work efficiency is doubled. The staggered suction and discharge of the front and rear cylinders can also avoid a series of problems caused by the interruption of fuel supply. In addition, the buffer function of the accumulator and the gas-liquid pressurization control device The pressure pulsation is close to that of the oil pump motor unit; third, the utility model does not need to provide three-phase power to the hydraulic system, which simplifies the application circuit of the machine tool and improves the safety of the hydraulic system of the machine tool.
附图说明Description of the drawings
图1是本发明所述气液压力转换控制装置结构示意图;Figure 1 is a schematic diagram of the structure of the gas-liquid pressure conversion control device of the present invention;
图2是本发明所述气动控制阀的处于前限位时的结构示意图;Figure 2 is a schematic structural diagram of the pneumatic control valve of the present invention when it is in the front limit position;
图3是本发明所述气动控制阀的处于后限位时的结构示意图;Figure 3 is a schematic structural diagram of the pneumatic control valve of the present invention when it is in the rear limit;
具体实施方式Detailed ways
为了详细的说明本发明所公开的技术方案,下面结合具体实施例和附图进一步的阐述。In order to describe the technical solution disclosed in the present invention in detail, the following further elaboration is made in conjunction with specific embodiments and drawings.
针对传统气液控制装置或气液增压装置的缺陷,本发明提供的一种气液压力转换控制装置,该装置采用大直径的气缸与小直径的液压缸组合,利用气缸的推拉往复运动驱动液压缸的活塞往复运动,以完成气液增压装置的吸油和出油功能。该气液转换控制装置采用双作用气缸通过一根活塞杆驱动两个串联在一起的液压缸,气缸和液压缸的活塞采用刚性联结,两个液压缸的吸油和出油相互错开,这样气缸无论是前进还是后退都同时完成吸油和出油两个动作,液压系统的工作效率增加一倍。Aiming at the shortcomings of traditional gas-liquid control devices or gas-liquid pressurization devices, the present invention provides a gas-liquid pressure conversion control device, which uses a combination of a large-diameter cylinder and a small-diameter hydraulic cylinder, and is driven by the push-pull reciprocating motion of the cylinder The piston of the hydraulic cylinder reciprocates to complete the oil suction and oil discharge functions of the gas-liquid booster device. The gas-liquid conversion control device uses a double-acting cylinder to drive two hydraulic cylinders connected in series through a piston rod. The cylinder and the piston of the hydraulic cylinder are rigidly connected, and the oil suction and oil output of the two hydraulic cylinders are staggered with each other. The two actions of oil suction and oil discharge are completed at the same time when moving forward or backward, and the working efficiency of the hydraulic system is doubled.
具体的说,如图1所示,一种气液转换控制装置,所述装置由油缸和气缸进行组成设置,所述油缸包括油缸后盖1、前缸筒2、前活塞3、油缸密封圈4、油缸中体5、油缸密封圈6、后缸筒7、活塞杆8和油缸前盖9;气缸包括衣蛾及其 一个以上的组合,并且气缸包括气动换向阀10、气缸前盖11、气缸缸筒12、气缸活塞13、撞针14和气缸后盖15,装置中油缸筒体内的活塞通过活塞杆8与气缸内的气缸活塞13连接,所述气缸活塞13的推拉往复运动驱动油缸的前活塞3往复运动,完成装置的吸油和出油动作。Specifically, as shown in FIG. 1, a gas-liquid conversion control device is composed of a cylinder and a cylinder. The cylinder includes a cylinder back cover 1, a front cylinder barrel 2, a front piston 3, and a cylinder seal ring. 4. The cylinder body 5, the cylinder sealing ring 6, the rear cylinder tube 7, the piston rod 8, and the cylinder front cover 9; the cylinder includes a cloth moth and more than one combination thereof, and the cylinder includes a pneumatic reversing valve 10 and a cylinder front cover 11 , The cylinder cylinder 12, the cylinder piston 13, the striker 14 and the cylinder rear cover 15. The piston in the cylinder barrel of the device is connected to the cylinder piston 13 in the cylinder through the piston rod 8. The push and pull reciprocating motion of the cylinder piston 13 drives the cylinder The front piston 3 reciprocates to complete the oil suction and oil discharge actions of the device.
气动控制阀10包括气阀前侧盖16、气阀壳体17、气阀缸套18、气阀芯19、气阀后侧盖20,参见图2和图3,图2为气动控制阀中气阀芯19处于前限位,图3中气阀芯19处于后限位。The pneumatic control valve 10 includes the air valve front side cover 16, the air valve housing 17, the air valve cylinder liner 18, the air valve core 19, and the air valve rear cover 20. See Figures 2 and 3, and Figure 2 shows the pneumatic control valve. The air valve core 19 is in the front limit position, and the air valve core 19 in FIG. 3 is in the rear limit position.
对于气动控制阀,当高压气进入气阀进气口,推动气阀芯19后退至后限位,进气口与气缸后腔21接通,气缸前腔23与气缸排气口22相通,高压气进入气缸后腔21,推动气缸活塞杆前进,气缸活塞杆驱动前后两个液压缸活塞向前推进,后面液压缸将内部的液压油以一定的压力推出油缸进入机床的液压阀组驱动机床油缸运行的同时,前面一个液压缸同时吸入液压油,当气缸活塞前进至气缸前限位时,活塞撞击前顶针,此时与进气口相通的高压气控制气流与气阀后腔25接通,高压气进入气阀后腔25推动气阀芯19前进至气阀前限位,此时高压气与气缸前腔23相通,气缸后腔21与排气口相通,高压气进入气缸前腔23推动气缸活塞后退,气缸活塞在高压气的推动下返回气缸后限位,此时气缸活塞杆驱动两个油缸活塞往后拉,前面液压缸将内部的液压油以一定的压力推出油缸进入机床的液压阀组驱动机床油缸运行的同时,后面一个液压缸同时吸入液压油,当气缸活塞后退至气缸后限位时,活塞撞击后顶针,气阀后腔的高压气排出,阀芯后退,气缸活塞重复前进,如此形成周而复始的动作,在气阀进气口的气缸活塞杆出通过与气缸的连接空隙设有控制气流口26。气缸不断重复前进后退动作,推动油缸活塞不断输出压力油。该装置一个气缸驱动两个油缸错开动作,吸油和出油同时进行,提升效率的同时,也避免了传统增压装置的供油中断的缺陷。For pneumatic control valves, when high pressure gas enters the valve intake port, the valve core 19 is pushed back to the rear limit position, the intake port is connected to the cylinder rear chamber 21, and the cylinder front chamber 23 communicates with the cylinder exhaust port 22. Air enters the cylinder back chamber 21, pushing the cylinder piston rod forward. The cylinder piston rod drives the front and rear pistons of the two hydraulic cylinders to push forward. The rear hydraulic cylinder pushes the internal hydraulic oil out of the cylinder at a certain pressure and enters the hydraulic valve group of the machine tool to drive the machine tool cylinder. While running, the front hydraulic cylinder sucks in hydraulic oil at the same time. When the piston of the cylinder advances to the front limit of the cylinder, the piston hits the front thimble. At this time, the high-pressure air control airflow communicating with the intake port is connected to the back chamber 25 of the air valve. The high-pressure gas enters the back chamber 25 of the valve to push the valve core 19 forward to the front limit of the valve. At this time, the high-pressure gas communicates with the front chamber 23 of the cylinder, the back chamber 21 communicates with the exhaust port, and the high-pressure gas enters the front chamber 23 of the cylinder to push The piston of the cylinder moves back, and the piston of the cylinder returns to the rear limit of the cylinder under the push of high-pressure gas. At this time, the piston rod of the cylinder drives the pistons of the two cylinders to pull back. The front hydraulic cylinder pushes the internal hydraulic oil out of the cylinder at a certain pressure and enters the hydraulic pressure of the machine tool. While the valve group drives the machine tool cylinder to run, the next hydraulic cylinder sucks in hydraulic oil at the same time. When the cylinder piston retreats to the rear limit of the cylinder, the piston hits the ejector pin, the high pressure air in the back cavity of the valve is discharged, the valve core retreats, and the cylinder piston repeats Moving forward, such a recurring action is formed. A control airflow port 26 is provided at the cylinder piston rod of the air valve intake port through the connection gap with the cylinder. The cylinder keeps repeating forward and backward movements, pushing the cylinder piston to continuously output pressure oil. In this device, one cylinder drives two cylinders to move in a staggered manner. The oil suction and oil discharge are carried out at the same time, which improves efficiency and avoids the defect of interruption of oil supply of traditional supercharging devices.
基于上述气动控制阀,本发明提供的一种气液转换控制装置由油缸和气缸进行组成设置,其数量可以根据实际需要进行调整,,气缸活塞13在从气缸前限位运动到气缸后限位过程中,活塞杆8及气缸活塞13两侧设置的气缸通道和气缸后腔通道对应气动控制阀10上下两侧设置的气缸后腔17、气缸排气口22、气缸前腔23,包括控制气阀24的开闭状态。Based on the above-mentioned pneumatic control valve, a gas-liquid conversion control device provided by the present invention is composed of an oil cylinder and an air cylinder, and the number can be adjusted according to actual needs. The cylinder piston 13 moves from the front limit of the cylinder to the back limit of the cylinder. During the process, the cylinder passage and the cylinder back chamber passage provided on both sides of the piston rod 8 and the cylinder piston 13 correspond to the cylinder back chamber 17, the cylinder exhaust port 22, and the cylinder front chamber 23 provided on the upper and lower sides of the pneumatic control valve 10, including the control gas The open and closed state of the valve 24.
油缸部分的前缸筒2和后缸筒7的连接处设有油缸中体5,通过油缸密封圈6紧密连接相邻的两个缸筒和油路,油缸中体5还设有吸油单向阀和出油单向阀, 对应连接出油口和吸油口。油缸前盖1和油缸后盖9上设有通气孔与大气连通,气缸和油缸的活塞和前后盖上均装有密封圈和导向带,隔开各个容腔。The connection of the front cylinder tube 2 and the rear cylinder tube 7 of the cylinder part is provided with a cylinder middle body 5, which is closely connected to two adjacent cylinder tubes and oil passages through a cylinder sealing ring 6. The cylinder body 5 is also provided with an oil suction unidirectional The valve and the oil outlet check valve are correspondingly connected to the oil outlet and the oil inlet. The cylinder front cover 1 and the cylinder rear cover 9 are provided with vent holes to communicate with the atmosphere, and the pistons and front and rear covers of the cylinder and the cylinder are equipped with sealing rings and guide bands to separate each cavity.
本发明所述的节能气液转换控制装置采用大直径气缸与前后两级小直径液压缸组合在一起,用长螺栓固定,前后两级液压缸的中间设置一个带配油功能的油缸中体5,油缸中体5里面设置吸油单向阀和出油单向阀2个,将前后两级液压缸的吸油和出油隔开,相互之间不干涉,气缸和油缸好活塞杆8采用一体设计,后面一级油缸的活塞集成在活塞杆上,前面一级油缸的前活塞3和气缸活塞13用螺母固定在活塞杆8上,为了防止油缸运行过程中此时憋气现象,油缸前盖9和油缸后盖1上钻有通气孔与大气相通,气缸和油缸的活塞和其前后盖上均装有密封圈和导向带,把各个容腔隔开,达到互不干涉的效果利用大直径气缸的推拉往复运动驱动油缸的活塞往复运动完成气液增加装置的吸油和出油功能。活塞杆前进的时候后面的液压缸容腔缩小,里面的液压油被压缩经过出油单向阀被推出油缸进入机床液压阀组,此时在高压油的作用下,后面油缸的吸油单向阀关闭,以免高压油漏回油箱。前面油缸的容腔增大,出现真空,此时前面容腔的吸油单向阀开启,油箱里面的液压油经过吸油单向阀被吸入缸筒,在高压油的作用下,前面油缸的出油单向阀关闭,防止后油缸的高压油串入前油缸。活塞杆后退的时候前面的液压缸容腔缩小,里面的液压油被压缩经过出油单向阀被推出油缸进入机床液压阀组,此时在高压油的作用下,前面油缸的吸油单向阀关闭,以免高压油漏回油箱。后面油缸的容腔增大,出现真空,此时后面容腔的吸油单向阀开启,油箱里面的液压油经过吸油单向阀被吸入缸筒,在高压油的作用下,后面油缸的出油单向阀关闭,防止前油缸的高压油串入前油缸。前后油缸的吸油单向阀和出油单向阀都集成在油缸的中体上,通过一个总路输出,减少了配管。The energy-saving gas-liquid conversion control device of the present invention uses a large-diameter cylinder combined with a front and rear two-stage small-diameter hydraulic cylinder, which are fixed with long bolts, and a cylinder body with oil distribution function is arranged in the middle of the front and rear two-stage hydraulic cylinders. , There are 2 oil suction check valves and oil discharge check valves in the middle body 5 of the oil cylinder, which separate the oil suction and oil output of the front and rear two-stage hydraulic cylinders without interference with each other. The cylinder and the oil cylinder are integrated with the piston rod 8 , The piston of the second-stage oil cylinder is integrated on the piston rod. The front piston 3 and the cylinder piston 13 of the first-stage oil cylinder are fixed on the piston rod 8 with nuts. In order to prevent the gas holding phenomenon during the operation of the oil cylinder, the front cover 9 and The cylinder back cover 1 is drilled with a vent hole to communicate with the atmosphere. The cylinder and cylinder piston and its front and rear covers are equipped with sealing rings and guide belts to separate the various chambers to achieve the effect of non-interference. The use of large-diameter cylinders The push-pull reciprocating motion drives the reciprocating motion of the piston of the oil cylinder to complete the oil suction and oil discharge functions of the gas-liquid increasing device. When the piston rod advances, the volume of the hydraulic cylinder at the back shrinks, and the hydraulic oil inside is compressed through the oil outlet check valve and pushed out of the cylinder into the hydraulic valve block of the machine tool. At this time, under the action of high pressure oil, the oil suction check valve of the rear cylinder Close to prevent high pressure oil from leaking back to the tank. The volume of the front cylinder increases and a vacuum occurs. At this time, the suction check valve of the front volume opens, and the hydraulic oil in the tank is sucked into the cylinder through the suction check valve. Under the action of high pressure oil, the front cylinder discharges oil. The one-way valve is closed to prevent the high pressure oil from the rear cylinder from running into the front cylinder. When the piston rod retracts, the volume of the front hydraulic cylinder shrinks, and the hydraulic oil inside is compressed through the oil outlet check valve and pushed out of the cylinder into the hydraulic valve block of the machine tool. At this time, under the action of high pressure oil, the suction check valve of the front cylinder Close to prevent high pressure oil from leaking back to the tank. The volume of the rear cylinder increases and a vacuum occurs. At this time, the suction check valve in the back volume opens, and the hydraulic oil in the tank is sucked into the cylinder through the suction check valve. Under the action of high pressure oil, the rear cylinder discharges oil. The one-way valve is closed to prevent high-pressure oil from the front cylinder from running into the front cylinder. The oil suction check valve and oil discharge check valve of the front and rear oil cylinders are integrated in the middle body of the oil cylinder, and output through a main circuit, reducing piping.
本发明实际的运行状态如下:The actual operating state of the present invention is as follows:
当高压气吹入气缸缸筒12后腔推动气缸活塞13,气缸活塞13推动活塞杆8前进的时候,气缸部分的活塞杆8驱动前后两个油缸活塞向前推进,后面油缸部分的活塞杆8(自带活塞)将后缸筒7内部的液压油通过出油单向阀以一定的压力推出油缸进入机床的液压阀组驱动机床油缸运行的同时,前活塞3将前缸筒2通过吸油单向阀同时吸入液压油,当气缸活塞推进到底的时候,活塞撞击气缸盖上的撞针14,气动换向阀10动作,高压气吹入气缸缸筒12前腔的同时,气缸后腔接通放气孔,气缸活塞13在高压气的推动下返回气缸后限位,此时气缸活塞杆驱动两个油缸活塞往后拉,前缸筒2将内部的液压油以一定的压力通过出油 单向阀推出油缸进入机床的液压阀组驱动机床油缸运行的同时,后缸筒7同时吸入液压油,当气缸到达后限位时,气缸活塞撞击气缸后盖的撞针14,气动控制阀10实现换向,气缸又重复前进动作,如此这般周而复始。When high-pressure gas is blown into the rear cavity of the cylinder barrel 12 to push the cylinder piston 13 and the cylinder piston 13 pushes the piston rod 8 forward, the piston rod 8 of the cylinder part drives the two cylinder pistons forward and backward, and the piston rod 8 of the rear cylinder part (Built-in piston) The hydraulic oil inside the rear cylinder tube 7 is pushed out of the cylinder at a certain pressure through the oil outlet check valve and enters the hydraulic valve group of the machine tool to drive the machine tool cylinder. At the same time, the front piston 3 passes the front cylinder tube 2 through the suction sheet. The hydraulic oil is sucked into the valve at the same time. When the cylinder piston is pushed to the end, the piston hits the striker 14 on the cylinder head, the pneumatic reversing valve 10 acts, and the high pressure air is blown into the front cavity of the cylinder barrel 12, and the rear cavity of the cylinder is connected and released. The air hole, the cylinder piston 13 is pushed back to the cylinder by the high pressure gas to limit the position. At this time, the cylinder piston rod drives the two cylinder pistons to pull back, and the front cylinder 2 passes the internal hydraulic oil through the oil outlet check valve at a certain pressure When the cylinder is pushed into the hydraulic valve group of the machine tool to drive the cylinder of the machine tool to run, the rear cylinder tube 7 simultaneously sucks in hydraulic oil. When the cylinder reaches the rear limit, the cylinder piston hits the striker 14 of the cylinder rear cover, and the pneumatic control valve 10 realizes the direction change. The cylinder repeats its forward movement again, and so on.
所述气液转换控制装置一个气缸驱动两个油缸错开动作,吸油和出油同时进行,提升效率的同时,也避免了传统增压装置的供油中断的缺陷。另一方面,极大的减少了装置能耗和发热量。In the gas-liquid conversion control device, one cylinder drives the two cylinders to move in a staggered manner, and the oil suction and the oil discharge are performed at the same time, which improves efficiency and avoids the defect of interruption of oil supply of the traditional supercharging device. On the other hand, it greatly reduces the energy consumption and heat generation of the device.

Claims (9)

  1. 一种气动控制阀,其特征在于:包括气阀前侧盖(16)、气阀壳体(17)、气阀缸套(18)、气阀芯(19)、气阀后侧盖(20)、气缸后腔(21)、气缸排气口(22)、气缸前腔(23)、气阀(24)和气阀后腔(25),当高压气进入气动控制阀的进气口后推动气阀芯(19)退至后限位,进气口与气缸后腔(21)接通,气缸前腔(23)与气缸排气口(22)相通,高压气体进入气缸后腔(21)后推动气缸活塞杆前进,气缸活塞杆驱动;液压缸活塞向前推进,油缸将内部的液压油推出油缸进入机床的液压阀组,驱动机床油缸运行,所述的气动控制阀还包括在气缸前限位处设有前顶针,当气缸活塞接触撞针后,进气口相通的高压气控制气流与气阀后腔(25)接通,高压气进入气阀后腔(25)推动气阀芯(19)前进至前限位,此时高压气体与气缸前腔(23)相通,气缸后腔(21)与气缸排气口(22)相通,高压气体进入气缸前腔(23)推动气缸活塞后退,气缸活塞在高压气的推动下返回气缸后限位,此时气缸活塞杆驱动两个油缸活塞往后拉,当气缸活塞后退至后限位时,活塞撞击后顶针,气阀后腔(25)的高压气体排出,气阀芯(19)后退。A pneumatic control valve, which is characterized in that it comprises a front side cover (16) of a gas valve, a gas valve housing (17), a gas valve cylinder liner (18), a gas valve core (19), and a rear side cover (20) of the gas valve. ), cylinder rear chamber (21), cylinder exhaust port (22), cylinder front chamber (23), valve (24) and valve rear chamber (25), when high pressure gas enters the air inlet of the pneumatic control valve, it is pushed The valve core (19) is retracted to the rear limit position, the intake port is connected with the cylinder rear chamber (21), the cylinder front chamber (23) is communicated with the cylinder exhaust port (22), and high-pressure gas enters the cylinder rear chamber (21) Then the piston rod of the cylinder is pushed forward, and the piston rod of the cylinder is driven; the piston of the hydraulic cylinder pushes forward, and the cylinder pushes the internal hydraulic oil out of the cylinder into the hydraulic valve group of the machine tool to drive the machine tool cylinder to run. The pneumatic control valve is also included in front of the cylinder There is a front thimble at the limit position. When the cylinder piston contacts the firing pin, the high-pressure gas control air flow communicated with the intake port is connected to the rear chamber (25) of the valve, and the high-pressure gas enters the rear chamber (25) of the valve to push the valve core ( 19) Advance to the front limit position. At this time, the high-pressure gas communicates with the front chamber (23) of the cylinder, the rear chamber (21) of the cylinder communicates with the cylinder exhaust port (22), and the high-pressure gas enters the front chamber (23) to push the cylinder piston back. , The cylinder piston is pushed back by the high pressure gas to return to the cylinder back to the limit. At this time, the cylinder piston rod drives the two cylinder pistons to pull back. When the cylinder piston retracts to the back limit, the piston hits the rear thimble and the air valve back cavity (25 ) The high-pressure gas is discharged, and the gas valve core (19) moves backward.
  2. 根据权利要求1所述的一种气动控制阀,其特征在于:所述的气动控制阀包括在气缸活塞杆两侧的气缸连接处设有气阀缸套(18)和气缸的连接通道,所述的连接通道位于气阀芯(19)的两侧及气缸活塞杆的上下与缸体的接触壁之间。The pneumatic control valve according to claim 1, characterized in that: the pneumatic control valve comprises a connection passage between the cylinder sleeve (18) and the cylinder at the cylinder connection on both sides of the cylinder piston rod, so The connecting passage is located between the two sides of the air valve core (19) and the upper and lower parts of the cylinder piston rod and the contact wall of the cylinder body.
  3. 根据权利要求2所述的一种气动控制阀,其特征在于:所述气缸的连接通道在气阀芯(19)处于后限位时连接气缸前腔(23)和气缸排气口(22),处于前限位时,连接气缸后腔(21)和气缸排气口(22)。The pneumatic control valve according to claim 2, characterized in that: the connecting passage of the cylinder connects the front chamber (23) of the cylinder and the exhaust port (22) of the cylinder when the valve core (19) is in the rear limit position. When in the front limit, connect the cylinder rear chamber (21) and the cylinder exhaust port (22).
  4. 一种气液压力转换控制装置,所述装置由油缸和气缸进行组合设置,其特征在于:所述装置由油缸和气缸进行组成设置,所述油缸包括油缸后盖(1)、前缸筒(2)、前活塞(3)、油缸密封圈(4)、油缸中体(5)、油缸密封圈(6)、后缸筒(7)、活塞杆(8)和油缸前盖(9);所述气缸包括气动换向阀(10)、气缸前盖(11)、气缸缸筒(12)、气缸活塞(13)、撞针(14)和气缸后盖(15),油缸筒体内的活塞通过活塞杆(8)与气缸内的气缸活塞(13)连接,所述气缸活塞(13)的推拉往复运动驱动油缸的前活塞(3)往复运动,完成装置的吸油和出油动作,气缸活塞(13)在从气缸前限位运动到气缸后限位过程中,活塞杆(8)及气缸活塞(13)两侧设置的气缸通道和气缸后腔通道对应气动控制阀(10) 上下两侧设置的气缸后腔(17)、气缸排气口(22)、气缸前腔(23),包括控制气阀(24)的开闭状态。A gas-liquid pressure conversion control device, the device is composed of an oil cylinder and an air cylinder, and is characterized in that: the device is composed of an oil cylinder and an air cylinder, and the oil cylinder includes an oil cylinder rear cover (1), a front cylinder tube ( 2) Front piston (3), cylinder sealing ring (4), cylinder middle body (5), cylinder sealing ring (6), rear cylinder tube (7), piston rod (8) and cylinder front cover (9); The cylinder includes a pneumatic reversing valve (10), a cylinder front cover (11), a cylinder cylinder (12), a cylinder piston (13), a striker (14) and a cylinder rear cover (15). The piston in the cylinder barrel passes The piston rod (8) is connected with the cylinder piston (13) in the cylinder. The push-pull reciprocating motion of the cylinder piston (13) drives the front piston (3) of the oil cylinder to reciprocate to complete the oil suction and oil discharge actions of the device. The cylinder piston ( 13) During the movement from the front limit of the cylinder to the rear limit of the cylinder, the cylinder passages and the cylinder back chamber passages provided on both sides of the piston rod (8) and the cylinder piston (13) correspond to the upper and lower sides of the pneumatic control valve (10). The cylinder rear chamber (17), the cylinder exhaust port (22), and the cylinder front chamber (23) include the opening and closing states of the control valve (24).
  5. 根据权利要求4所述的一种气液压力转换控制装置,其特征在于:所述油缸部分的前缸筒(2)和后缸筒(7)的连接处设有油缸中体(5),通过油缸密封圈(6)紧密连接相邻的两个缸筒和油路,所述油缸中体(5)还设有吸油单向阀和出油单向阀,对应连接出油口和吸油口。A gas-hydraulic pressure conversion control device according to claim 4, characterized in that: the connection of the front cylinder (2) and the rear cylinder (7) of the cylinder part is provided with a cylinder middle body (5), The two adjacent cylinder barrels and the oil circuit are tightly connected by the oil cylinder sealing ring (6), and the oil cylinder middle body (5) is also provided with an oil suction check valve and an oil discharge check valve, which are correspondingly connected to the oil outlet and the oil suction port .
  6. 根据权利要求4所述的一种气液压力转换控制装置,其特征在于:所述油缸前盖(1)和油缸后盖(9)上设有通气孔与大气连通,气缸和油缸的活塞和前后盖上均装有密封圈和导向带,隔开各个容腔。A gas-liquid pressure conversion control device according to claim 4, characterized in that: the cylinder front cover (1) and the cylinder rear cover (9) are provided with vent holes to communicate with the atmosphere, and the pistons of the cylinder and the cylinder are The front and rear covers are equipped with sealing rings and guide belts to separate each cavity.
  7. 根据权利要求4所述的一种气液压力转换控制装置,其特征在于:所述的气缸和油缸通过焊接或螺栓进行密封固定,其接头处设有密封圈。The gas-liquid pressure conversion control device according to claim 4, wherein the cylinder and the oil cylinder are sealed and fixed by welding or bolts, and a sealing ring is provided at the joint.
  8. 根据权利要求4所述的一种气液压力转换控制装置,其特征在于:所述装置还设有气液增压装置,所述的气液增压装置包括气动压力调节阀和液压蓄能器。A gas-liquid pressure conversion control device according to claim 4, characterized in that: the device is further provided with a gas-liquid pressurizing device, and the gas-liquid pressurizing device includes a pneumatic pressure regulating valve and a hydraulic accumulator .
  9. 根据权利要求4所述的一种气液压力转换控制装置,其特征在于:所述气动压力调节阀位于气液增压装置的进气口,与气缸的进气口连接,调节气缸的进气压力,所述液压蓄能器位于装置的出油口,缓冲装置在气缸换向瞬间间断供油造成的压力脉动。A gas-liquid pressure conversion control device according to claim 4, wherein the pneumatic pressure regulating valve is located at the air inlet of the gas-liquid supercharging device and is connected to the air inlet of the cylinder to adjust the air inlet of the cylinder. The pressure, the hydraulic accumulator is located at the oil outlet of the device, and the buffer device is the pressure pulsation caused by the intermittent oil supply at the moment when the cylinder changes.
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CN209838800U (en) * 2019-03-04 2019-12-24 南京蒙福液压机械有限公司 Energy-saving gas-liquid pressurization control device

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