WO2020236380A1 - Support assembly for finned tube type heat exchangers - Google Patents

Support assembly for finned tube type heat exchangers Download PDF

Info

Publication number
WO2020236380A1
WO2020236380A1 PCT/US2020/029186 US2020029186W WO2020236380A1 WO 2020236380 A1 WO2020236380 A1 WO 2020236380A1 US 2020029186 W US2020029186 W US 2020029186W WO 2020236380 A1 WO2020236380 A1 WO 2020236380A1
Authority
WO
WIPO (PCT)
Prior art keywords
support assembly
end portion
clip
tube member
heat exchanger
Prior art date
Application number
PCT/US2020/029186
Other languages
French (fr)
Inventor
Dongming Tan
Original Assignee
Caterpillar Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US16/414,815 external-priority patent/US11656037B2/en
Application filed by Caterpillar Inc. filed Critical Caterpillar Inc.
Publication of WO2020236380A1 publication Critical patent/WO2020236380A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/007Auxiliary supports for elements
    • F28F9/013Auxiliary supports for elements for tubes or tube-assemblies
    • F28F9/0138Auxiliary supports for elements for tubes or tube-assemblies formed by sleeves for finned tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00Arrangement in connection with cooling of propulsion units
    • B60K11/02Arrangement in connection with cooling of propulsion units with liquid cooling
    • B60K11/04Arrangement or mounting of radiators, radiator shutters, or radiator blinds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/126Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • F28F9/002Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/40Special vehicles
    • B60Y2200/41Construction vehicles, e.g. graders, excavators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0091Radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/14Fastening; Joining by using form fitting connection, e.g. with tongue and groove

Definitions

  • the present disclosure relates to a support assembly used to attach heat exchangers to the frame or chassis of a machine. Specifically, the present disclosure relates to a support assembly used to hold onto a finned tube type heat exchanger and attach the heat exchanger to the frame or chassis of earth moving, construction, and mining machine and the like.
  • Machines such as those used in the earth moving, construction, and mining industries, use heat exchangers to cool engines or other heat producing devices.
  • Support clips are often employed to attach the tube of a heat exchanger, such as a radiator, to a frame or chassis of the machine.
  • the interface between the support clip and tube may experience play that may be caused by internal or external factors. Internal factors of this play may include erosion that occurs due to cavitation of the fluid flowing through the tube, leading to the tube wall deforming inwardly. External factors may include dimensional growth or contraction of the support clip due to changes in temperature or moisture or stack up tolerances.
  • Play between the support clip and the tube may lead to further issues with wear and/or an improper orientation of the heat exchanger relative to the flow of air meant to draw heat from the tube.
  • a hole may also develop in the tube, resulting in an undesirable loss of cooling fluid from the tube.
  • U.S. Pat. No. 2,862,693 to Tinker discloses a support clip for finned tubes in a finned tube heat exchanger.
  • the clamping mechanism provided by the support clip is adjustable for ease of assembly and disassembly.
  • a filler is provided between the fins that contacts the tube outer diameter and that is configured to contact an aperture of a frame member.
  • the disclosed apparatus in Tinker requires that two frame members are provided with apertures such that one aperture of one frame member provides support to the finned tube on only one side while the other aperture of the other frame member contacts the opposite side of the finned tube. Summary
  • a support assembly for attaching a heat exchanger to a frame of a machine includes a clip configured to at least partially surround a perimeter of a tube member of the heat exchanger.
  • the clip includes a first end portion and a second end portion configured to engage the first end portion to hold the support assembly around the tube member in a closed position.
  • the first end portion includes a laterally- extending projection and a laterally facing surface spaced apart from the projection by a recessed area.
  • the second end portion defines a recess configured to receive a portion of the projection.
  • a heat exchanger assembly for a machine having a frame includes a tube member having an exterior surface and a support assembly attached to the frame and at least partially surrounding the tube member.
  • the support assembly includes a first end portion having a laterally-extending projection and a laterally facing surface spaced apart from the projection by a recessed area, and a second end portion having a recess configured to receive a portion of the projection.
  • FIG. 1 is a front view of a heat exchanger assembly including a finned tube of a heat exchanger being supported by a support assembly according to an exemplary embodiment of the present disclosure.
  • FIG. 2 is a sectional view of the finned tube and support assembly of FIG. 1.
  • FIG. 3 is a top view of an exemplary embodiment of a support member of the support assembly of FIG. 2.
  • FIG. 4 is a side view of the support member of the support assembly of FIG. 2.
  • FIG. 5 is a perspective view of a support assembly according to another exemplary embodiment of the present disclosure.
  • FIG. 6 is a sectional view of the support assembly of FIG. 5.
  • FIG. 7 is an enlarged view of an exemplary embodiment of a first portion of a securing arrangement of the support assembly of FIG. 5.
  • FIG. 8 is an enlarged view of an exemplary embodiment of a second portion of a securing arrangement of the support assembly of FIG. 5.
  • FIG. 9 is an enlarged view of the first portion and the second portion of the securing portion in a closed position.
  • a heat exchanger assembly that includes a heat exchanger and a clip that interfaces with a tube member of the heat exchanger to attach the heat exchanger to a frame of a machine may be provided.
  • a support member may be disposed between the clip and the tube member to form a seal that prevents debris and other abrasive material from entering between the clip and the tube member.
  • FIGS. 1 and 2 illustrate an exemplary embodiment of a heat exchanger assembly 50 including a heat exchanger 100 and a support assembly 101 for attaching the heat exchanger 100 to the frame or chassis of a machine.
  • the term“machine” may refer to any machine, such as a fixed or mobile machine, that performs some type of operation associated with an industry such as mining, construction, fanning, transportation, or any other industry known in the art.
  • the machine may be an earth moving machine such as a track-type tractor, a motor grader, a backhoe, a loader, a material handler, or any other earth moving machine.
  • the heat exchanger 100 may include a tube member 102 having an exterior surface 104 and extending along a longitudinal axis 106.
  • the tube member 102 may include an annular configuration including a first straight side 116, a second straight side 118 opposite the first straight side 116, a first arcuate portion 120 connecting the first straight side 116 to the second straight side 118, and a second arcuate portion 122 connecting the first straight side 116 to the second straight side 118.
  • the first straight side 116 is parallel to the second straight side 118 and the first arcuate portion 120 is disposed diametrically opposite of the second arcuate portion 122.
  • the annular configuration may resemble an oval, oblong, or a“race track” shape. In other embodiments, however, the tube member 102 may be otherwise shaped.
  • the heat exchanger 100 may include a first undulating fin section 130 disposed adjacent the first straight side 116 of tube member 102, a second undulating fin section 132 disposed adjacent the first straight side 116 of the tube member 102 and being spaced away axially from the first undulating fin section 130, defining an axial gap 134.
  • the first undulating fin section 130 may be connected to the second undulating fin section 132 by a straight section (not shown) extending along the first straight side 116 of the tube member 102, but that is optional.
  • the heat exchanger 100 may include a third undulating fin section 140 disposed adjacent the second straight side 118 of the tube member 102, a fourth undulating fin section 142 disposed adjacent the second straight side 118 of the tube member 102 and being spaced away axially from the third undulating fin section 140, also defining the axial gap 134.
  • the third undulating fin section 140 may be connected to the fourth undulating fin section 142 by a straight section (not shown) extending along the second straight side 118 of the tube member 102, but that is optional.
  • Each of the undulating fin sections 130, 132, 140, 142 include one or more fin members 144 that include a heat transfer portion 146 extending from the exterior surface 118 of the tube member 102 along a direction 150 that is not parallel to the longitudinal axis 106.
  • any fin member 144 may have fins that spiral about the exterior surface 104 of the tube member 102 with an axis coincident with the longitudinal axis 106 in lieu of or in addition to the undulations.
  • only one fin member 144 may be provided in other embodiments and the annular configuration of the tube member 102 may have other shapes including rectangular, circular, etc. It is to be further understood that a plurality of tube members with fin members and cross-members that connect tube members together may be provided in various embodiments of the heat exchanger 100.
  • the tube member 102 and the undulating fin sections 130, 132, 140, 142 may be made from any suitable material or materials with suitably durable and thermal conductivity. In one exemplary embodiment, the tube member 102 and the undulating fin sections 130, 132, 140, 142 are made from aluminum or copper. In one exemplary embodiment, the tube member 102 and the undulating fin sections 130, 132, 140, 142 are made from the same material.
  • the undulating fin sections 130, 132, 140, 142 may be attached to the tube member 102.
  • the undulating fin sections 130, 132, 140, 142 may be attached to the tube member 102 in any suitable manner.
  • the undulating fin sections 130, 132, 140, 142 may be brazed to the tube member 102.
  • the support assembly 101 is disposed in the axial gap 134 and at least partially surrounds the exterior surface 104 of the tube member 102.
  • the support assembly 101 includes a clip 152 and a support member 154.
  • the clip 152 is configured to attach the heat exchanger 100 to the frame of a machine while the support member 154 is disposed between the clip 152 and the tube member 102.
  • the support member 154 may be configured in a variety of ways. Any configuration that forms a snug fitting interface between the clip 152 and the tube member 102 may be used. Referring to FIGS. 2-4, in the illustrated embodiment, the support member 154 has a generally C-shaped body 156 having a height H, an interior surface 158 defining an aperture 160 and an exterior surface 162 generally parallel to the interior surface 158.
  • the aperture 160 is generally shaped similar to the exterior surface 104 of the tube member 102.
  • the body 156 includes a first end portion 164 and a second end portion 166 opposite the first end portion 164 and a seam or channel 168 extending from the first end portion 164 to the second end portion 166.
  • the first end portion 164 defines a first flange 170 having a thickness Tl, a first end face 172, and a first inward facing shoulder 174.
  • the second end portion 166 defines a second flange 180 having a thickness T2, a second end face 182 opposite the first end face 172, and a second inward facing shoulder 184.
  • the support member 154 may be made of any suitable material capable of forming a seal between the clip 152 and the tube member 102 and withstanding the temperatures associated with operation of the heat exchanger 100.
  • the support member 154 is made of a compressible material, such as, for example, any suitable rubber.
  • the clip 152 may comprise a body 200 defining an exterior profile 202, and an adjustably sized aperture 204 configured to receive the support member 154.
  • the exterior profile 202 may define at least one attachment feature 206 and the body 200 may include an interior surface 208 defining the adjustably sized aperture 204.
  • the body 200 may define a living hinge 210 disposed adjacent the exterior profile 202 and forming a portion of the adjustably sized aperture 204.
  • the body 200 may further define a seam 212 connecting the exterior profile 202 to the interior surface 208.
  • the seam 212 may define an undercut 214 configured to keep the body 200 locked in a closed configuration to minimize the size of the adjustably sized aperture 204. Once locked, the interior smface 208 of the clip 152 engages the exterior surface 162 of the support member 154 such that the clip 152 may hug or compress the support member 154.
  • the at least one attachment feature 206 may take any suitable form including adhesive, fasteners, clips, threaded holes, etc. As shown in FIG.
  • the at least one attachment feature 206 may include at least one of the following: a tenon 218 and a mortise 220.
  • the exterior profile 202 may take any suitable shape. As shown in FIG. 2, the exterior profile 202 may include a quadrilateral shape with four sides 222. Any or each of the four sides 222 may include the at least one attachment feature 206.
  • the clip 152 may be made from any suitable material including plastic, metal, etc.
  • FIGS. 5-6 illustrate another exemplary embodiment of a support assembly 501 includes a clip 502 and a support member 504.
  • the support assembly 501 of FIGS. 5-6 is similar to the support assembly 101 of FIGS. 1-4 including having the same features.
  • the support member 504 is integrally formed with a clip 502.
  • the clip 502 comprises a body 506 having a longitudinal axis 507 and defining an exterior profile 508 having at least one attachment feature 510 and an interior surface 512 configured to attach to or be formed integrally with the support member 504.
  • the body 506 may define a living hinge 514 opposite a seam 516 connecting the exterior profile 508 to the interior surface 512.
  • the seam 516 may be defined by an undercut securing arrangement 518 configured to keep the body 506 locked in a closed configuration.
  • the at least one attachment feature 510 may take any suitable form including adhesive, fasteners, clips, threaded holes, etc. As shown in FIGS. 5-6, the at least one attachment feature 510 may include at least one of the following: a tenon 520 and a mortise 522.
  • the exterior profile 508 may take any suitable shape. As shown in FIG. 6, the exterior profile 508 may include a quadrilateral shape with four sides 524. Any or each of the four sides 524 may include the at least one attachment feature 510.
  • the interior surface 512 may include one or more attachment features 526 to aid in attaching to the support member 504.
  • the one or more attachment features 526 may be configured in a variety of ways. In the illustrated embodiment, the one or more attachment features 526 include a plurality of inward extending projections.
  • the clip 502 may be made from any suitable material including plastic, metal, etc.
  • the support member 504 may be configured in a variety of ways. Any configuration that can be attached or formed onto the interior surface 512 of the clip 502 and forms a snug fitting interface to the tube member 102 may be used.
  • the support member 504 has a generally C- shaped body 530 having an interior surface 532 defining an aperture 534 and an exterior surface 536 generally parallel to the interior surface 532.
  • the exterior surface 536 may include one or more attachment features 538 to aid in attaching to the interior surface 512 of the clip 502.
  • the one or more attachment features 538 may be configured in a variety of ways.
  • the one or more attachment features 538 include a plurality of recesses for receiving the projections on the interior surface 512 of the clip 502.
  • the aperture 534 is generally shaped similar to the exterior surface 104 of the tube member 102.
  • the body 530 includes a first end portion 540 and a second end portion 542 opposite the first end portion 540 and a channel or seam 544 extending from the first end portion 540 to the second end portion 542.
  • the first end portion 540 may define an optional first flange 546 and the second end portion 542 may define an optional second flange 548.
  • the support member 504 may be made of any suitable material capable of forming a seal with the tube member 102 and being formed with or attached to the interior surface 512 while withstanding the temperatures associated with operation of the heat exchanger 100.
  • the support member 504 is made of an elastic and compressible material, such as, for example, any suitable rubber.
  • the support member 504 may be attached to the interior surface 512 of the clip 502 in any suitable manner, such as molding onto, attached via adhesives, an interference or friction fit, fasteners, or other suitable forms of attachment.
  • FIG. 7 illustrates an enlarged view of the securing arrangement 518 of the clip 502.
  • the securing arrangement 518 is configured with a profile that provides generally uniform loading on the securing arrangement 518.
  • the securing arrangement 518 may be configured in a variety of ways.
  • the securing arrangement 518 may be defined by structure positioned at a first end portion 600 of the clip 502 and structure positioned at a second end portion 602 of the clip 502 that is configured to engage with the structure positioned at the first end portion 600 to hold the clip 502 in a closed position.
  • the clip 502 includes an outer side 604 and an inner side 606.
  • the first end portion 600 includes a finger-like outer projection 608 extending laterally along the outer side 604.
  • the outer projection 608 includes a proximal end portion 610 where the outer projection 608 is integrally connected to the body 506 of the clip 502 and a distal end portion 612 opposite the proximal end portion 610.
  • the outer projection 608 tapers inward slightly from the proximal end portion 610 to the distal end portion 612. In other embodiments, however, the outer projection 608 may taper outward or may not be tapered.
  • the distal end portion 612 includes a distal tip 614 and an axially, inward extending protrusion 616 having a protrusion tip 618.
  • distal tip 614 is rounded having a radius Rl.
  • the distal tip radius Rl may be in the range of 0.3 to 0.5 mm, or 0.4 mm.
  • the inward extending protrusion 616 may be configured in a variety of ways.
  • the protrusion 616 is formed by an outward surface 620 and an inward surface 622.
  • the outward surface 620 and the inward surface 622 taper inward to the protrusion tip 618 such that the protrusion 616 resembles a triangle.
  • the outward surface 620 and the inward surface 622 generally form an angle b therebetween and the protrusion tip 618 may be rounded having a radius R2.
  • the angle b is in the range of 55 degrees to 65 degrees, or 60 degrees
  • the radius R2 is in the range of 0.2 to 0.4 mm, or 0.3 mm.
  • the outer projection 608 includes an inner surface 624 connected to the inward surface 622 of the protrusion 616 by a comer 625 having a radius R3.
  • the radius R3 is in the range of 0.3 to 0.5 mm, or 0.4 mm.
  • the first end portion 600 includes an engagement surface 626 adjacent the inner side 606.
  • the engagement surface 626 is configured to engage a corresponding surface on the second end portion 602.
  • the engagement surface 626 may be laterally facing and extend from the inner side 606 generally parallel to the longitudinal axis 507. In other embodiments, however, the engagement surface 626 may not extend parallel to the longitudinal axis 507 and may not be configured to contact the second end portion 602.
  • the first end portion 600 further includes a recessed area 628 between the outer projection 608 and the engagement surface 626.
  • the recessed area 628 is an open space adjacent the outer projection 608 that is configured to allow the outer projection 608 to flex without undue stress when closing and maintaining the support assembly 501 in the closed position.
  • the recessed area 628 is defined by the inner surface 624 of the outer projection 608, an angled surface 630, an inner comer 632 connecting the angled surface 630 to the inner surface 624 and having a radius R4, and an outer comer 636 having an outer radius R5 connecting the angled surface 630 to the engagement surface 626.
  • the angled surface 630 extends at an angle a relative to the inner surface 624.
  • the angle a is in the range of 35 degrees to 45 degrees, or 40 degrees. In other embodiments, however, the angle a may be larger than 45 degrees or smaller than 35 degrees.
  • the radius R4 and the radius R5 are in the range of 0.2-0.4, or 0.3.
  • either or both of the radius R4 and the radius R5 may be greater than 0.4 or less than 0.2.
  • the recessed area 628 resembles a triangular area between the outer projection 608 and the engagement surface 626. In other embodiments, however, the shape of the recessed area 628 may be other than resembling triangular.
  • the recessed area 628 has a width W along the seam line 516 measured from the lower extent of radius R5 to the inner side 606 of the outer projection 608.
  • the recessed area 628 also has a depth D measured perpendicular from the seam line 516 to the innermost portion of the radius R4.
  • the width W is greater than or equal to the depth D. In other embodiments, however, the width W may be less than the depth.
  • the outer projection 608 has a first thickness T1 measured along the seam line 516 from the outer side 604 to the inner surface 624.
  • the outer projection 608 has a second thickness T2 at the protrusion tip 618 measured parallel to the seam line 516 from the outer side 604 to the outermost portion of the protrusion tip 618.
  • the second thickness T2 is greater than the first thickness Tl.
  • the ratio of T2:T1 is in the range of 1.6:1 to 2.1:1, such as for example 1.8:1.
  • the outer projection 608 has a length L measured from the innermost portion of the radius R4 to the outermost portion of the distal tip 614.
  • the ratio of projection length L to recessed area depth D is in the range of 3.5:1 to 4.0: 1.
  • the second end portion 602 includes an inner projection 642 extending laterally along the inner side 602.
  • the inner projection 642 includes a proximal end portion 644 where the inner projection 642 is integrally connected to the body 506 of the clip 502 and a distal end portion 646 opposite the proximal end portion 644.
  • the distal end portion 646 includes an engagement surface 648, an axially, outward extending protrusion 650 having a protrusion tip 652, and an inward extending recess 654.
  • engagement surface 648 is configured to engage, or be adjacent, the engagement surface 626 of the first end portion 600 when the support assembly 504 is in a closed position.
  • the engagement surface 648 is arranged parallel with the engagement surface 626 of the first end portion 600 when the support assembly 504 is in a closed position.
  • the outward extending protrusion 650 may be configured in a variety of ways. In the illustrated embodiment, the outward extending protrusion
  • the 650 is formed by an outward surface 656 and an inward surface 658.
  • the outward surface 656 and the inward surface 658 taper inward to the protrusion tip 652.
  • the outward surface 656 and the inward surface 658 generally form an angle m therebetween and the protrusion tip 652 may be rounded having a radius R6.
  • the angle m is in the range of 55 degrees to 65 degrees, or 60 degrees and the radius R2 is in the range of 0.3 to 0.5 mm, or 0.4 mm.
  • the engagement surface 648 is connected to the outward surface 656 of the protrusion 650 by a comer 660 having a radius R7.
  • the radius R7 is in the range of 0.7 to 0.9 mm, or 0.8 mm.
  • the recess 654 is defined by the inward surface 658, an angled surface 662, and an inner comer 664 connecting the inward surface 658 and the angled surface 662.
  • the angled surface 662 and the inward surface 658 generally form an angle q therebetween and the protrusion tip 652 may be rounded having a radius R8.
  • the angle q is in the range of 35 degrees to 45 degrees, or 40 degrees and the radius R8 is in the range of 0.3 to 0.5 mm, or 0.4 mm.
  • the angled surface 662 is connected to the outer side 604 by a rounded corner 666 having a radius R9.
  • the radius R9 is in the range of 0.7 to 0.9, or 0.8.
  • the disclosed support assemblies 101, 201 may be used to support the heat exchanger 100 within an earth moving machine, such as, for example, a track-type tractor, a motor grader, a backhoe, a loader, a material handler, or any other earth moving machine.
  • the clip and support member of the support assembly may wrap around the tube member of the heat exchanger and the clip may further attach to another portion of the machine, such as for example a frame portion, either directly or indirectly by connecting to another clip or other component.
  • the heat exchanger, the heat exchanger assembly, the support assembly, the clip, the support member, and/or the machine using any embodiment disclosed herein may be sold, bought, manufactured or otherwise obtained in an OEM (original equipment manufacturer) or after-market context.
  • various components, of the heat exchanger, of the heat exchanger assembly, of the machine, of the support assembly, etc. may be provided as a kit, etc.
  • the support assembly 101 may at least partially encompass a portion of the tube member 102 of a heat exchanger 100 to attach the heat exchanger to the frame of the machine.
  • an exemplary embodiment of a method for supporting the heat exchanger 100 within the frame of a machine may include placing the support member 154 at least partially around the portion of the tube member 102 within the axial gap 134.
  • the support member 154 surrounds the entire perimeter of the portion of the tube member 102 in the axial gap 134.
  • the support member 154 may be made from an elastic material such as rubber, the support member 154 can be spread open to increase the size of the channel 168 such that the tube member 102 can slide through the channel 168 and be received within the aperture 160. Once released, the support member 154 wraps around the tube member 102.
  • the aperture 160 may be sized to be slightly smaller than the perimeter of the exterior surface 118 of the tube member 102 such that the support member 154 is slightly compressed and forms a snug or tight fit around the exterior surface 118 of the tube member 102 to form a seal therebetween.
  • the height H of the support member 154 may be the same as or slightly larger than the axial gap 134.
  • the first end face 172 of the first flange 170 may abut one or both of the second and fourth undulating fin sections 132, 142 and the second end face 182 of the second flange 180 may abut one or both of the first and third undulating fin sections 130, 140. Therefore, the support member 154 may be slightly axially compressed and captured between the undulating fin sections 130, 132, 140, 142 such that the position of the support member 154 is fixed relative to the tube member 102.
  • the support member 154 may have a height that is smaller than the axial gap 134 and is thus, not captured between the undulating fin sections 130, 132, 140, 142.
  • the height of the support member is less than the axial gap 134.
  • the clip 152 can be attached to the support member 154 and the tube member 102.
  • the clip 152 can be opened via the living hinge 210 to enlarge the adjustably sized aperture 204.
  • the opened clip 152 can be positioned adjacent to the support member 154 and closed onto the support member 154 between the first flange 170 and the second flange 180 such the interior surface 208 of the clip 152 engages the exterior surface 162 of the support member 154.
  • the undercut 214 can be engaged to lock the clip 152 in a closed configuration.
  • the adjustably sized aperture 204 of the clip 152 may be slightly smaller than the perimeter of the exterior surface 162 of the support member 154 such that the clip 152 may compress the support member 154 to form a snug fit and seal therebetween. The compression of the support member 154 may result in the channel 168 closing such that the support member 154 completely encompasses the tube member 102.
  • the clip 152 is sandwiched between the first inward facing shoulder 174 and the second inward facing shoulder 184.
  • the position of the support member 154 is fixed relative to the clip 152.
  • the at least one attachment feature 206 may be used to attach the clip 152 to an adjacent clip having a complementary attachment feature or to the frame. Since any or each of the four sides 222 may include at least one attachment feature 206, the clip 152 may attach to adjacent clips or the frame on multiple sides 222
  • the support assembly 101 attaches the heat exchanger 100 to the frame of the machine.
  • the support member 154 is captured between the undulating fin sections 130, 132, 140, 142 of the heat exchanger 100 and the clip 152 is captured between the first and second inward facing shoulders 174, 184 of the support member 154.
  • the positions and orientations of the clip 152, the support member 154, and the tube member 102 of the heat exchanger 100 are fixed relative to each other.
  • the snug fit between the support member 154 and the tube member 102 provides a seal that prevents debris, such as dirt, sand or other abrasive material, and other material that could cause abrasive wear from entering between the support member 154 and the tube member 102
  • FIG. 9 illustrates the securing arrangement 518 of the exemplary support arrangement of FIG. 6 in the closed configuration.
  • the support assembly 501 can be opened via the living hinge 514 to enlarge the adjustably sized aperture 534.
  • the opened support assembly 501 can be positioned to receive the tube member 102 within the aperture 534 and then closed around the tube member 102 such the interior surface 532 of the support member 504 engages the tube member 102.
  • the outer projection 608 on the first end portion 600 flexes outward to allow the protrusion 616 on the outer projection 608 to pass the protrusion 650 on the second end portion 602.
  • the outward surface 620 of the protrusion 616 on the first end portion 600 engages the outward surface 656 of the protrusion 650 on the second end portion 602.
  • the outward surface 620 of the protrusion 616 will slide along the outward surface 656 of the protrusion 650 causing the outer projection 608 to bend or flex outward.
  • Due to the shape and size of the recessed area 628 of the first end portion 600 the moment arm of the outer projection 608 is larger and stress in the outer projection 608 is reduced as compared to a similar configuration without the disclosed recessed area 628.
  • the engagement surface 626 may engage the engagement surface 648.
  • the inward surface 622 on the protrusion 616 of the first end portion 600 may engage the inward surface 658 on the protrusion 650 of the second end portion 602 to secure the support assembly 501 in the closed position and resist the support assembly 501 opening and releasing the tube member 102.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

A support assembly (501) for attaching a heat exchanger (100) to a frame of a machine. The support assembly (501) includes a clip (502) configured to at least partially surround a perimeter of a tube member (102) of the heat exchanger (100). The clip (502) includes a first end portion (600) and a second end portion (602) configured to engage the first end portion 600) to hold the support assembly (501) around the tube member (102) in a closed position. The first end portion (600) includes a laterally extending projection (608) and a laterally facing surface (626) spaced apart from the projection (608) by a recessed area (628). The second end portion (602) defines a recess (654) configured to receive a portion of the projection (608).

Description

Description
SUPPORT ASSEMBLY FOR FINNED TUBE TYPE HEAT EXCHANGERS
Technical Field
The present disclosure relates to a support assembly used to attach heat exchangers to the frame or chassis of a machine. Specifically, the present disclosure relates to a support assembly used to hold onto a finned tube type heat exchanger and attach the heat exchanger to the frame or chassis of earth moving, construction, and mining machine and the like.
Background
Machines, such as those used in the earth moving, construction, and mining industries, use heat exchangers to cool engines or other heat producing devices. Support clips are often employed to attach the tube of a heat exchanger, such as a radiator, to a frame or chassis of the machine. The interface between the support clip and tube may experience play that may be caused by internal or external factors. Internal factors of this play may include erosion that occurs due to cavitation of the fluid flowing through the tube, leading to the tube wall deforming inwardly. External factors may include dimensional growth or contraction of the support clip due to changes in temperature or moisture or stack up tolerances.
Play between the support clip and the tube may lead to further issues with wear and/or an improper orientation of the heat exchanger relative to the flow of air meant to draw heat from the tube. In time, a hole may also develop in the tube, resulting in an undesirable loss of cooling fluid from the tube.
U.S. Pat. No. 2,862,693 to Tinker discloses a support clip for finned tubes in a finned tube heat exchanger. The clamping mechanism provided by the support clip is adjustable for ease of assembly and disassembly. A filler is provided between the fins that contacts the tube outer diameter and that is configured to contact an aperture of a frame member. However, as shown in FIGS. 1 thru 5 of Tinker, the disclosed apparatus in Tinker requires that two frame members are provided with apertures such that one aperture of one frame member provides support to the finned tube on only one side while the other aperture of the other frame member contacts the opposite side of the finned tube. Summary
A support assembly for attaching a heat exchanger to a frame of a machine, according to one aspect of the present disclosure, includes a clip configured to at least partially surround a perimeter of a tube member of the heat exchanger. The clip includes a first end portion and a second end portion configured to engage the first end portion to hold the support assembly around the tube member in a closed position. The first end portion includes a laterally- extending projection and a laterally facing surface spaced apart from the projection by a recessed area. The second end portion defines a recess configured to receive a portion of the projection.
A heat exchanger assembly for a machine having a frame, according to another aspect of the present disclosure, includes a tube member having an exterior surface and a support assembly attached to the frame and at least partially surrounding the tube member. The support assembly includes a first end portion having a laterally-extending projection and a laterally facing surface spaced apart from the projection by a recessed area, and a second end portion having a recess configured to receive a portion of the projection.
Brief Description of the Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure. In the drawings:
FIG. 1 is a front view of a heat exchanger assembly including a finned tube of a heat exchanger being supported by a support assembly according to an exemplary embodiment of the present disclosure. FIG. 2 is a sectional view of the finned tube and support assembly of FIG. 1.
FIG. 3 is a top view of an exemplary embodiment of a support member of the support assembly of FIG. 2.
FIG. 4 is a side view of the support member of the support assembly of FIG. 2.
FIG. 5 is a perspective view of a support assembly according to another exemplary embodiment of the present disclosure.
FIG. 6 is a sectional view of the support assembly of FIG. 5.
FIG. 7 is an enlarged view of an exemplary embodiment of a first portion of a securing arrangement of the support assembly of FIG. 5.
FIG. 8 is an enlarged view of an exemplary embodiment of a second portion of a securing arrangement of the support assembly of FIG. 5.
FIG. 9 is an enlarged view of the first portion and the second portion of the securing portion in a closed position.
Detailed Description
Reference will now be made in detail to embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
In some embodiments, a heat exchanger assembly that includes a heat exchanger and a clip that interfaces with a tube member of the heat exchanger to attach the heat exchanger to a frame of a machine may be provided. A support member may be disposed between the clip and the tube member to form a seal that prevents debris and other abrasive material from entering between the clip and the tube member.
FIGS. 1 and 2 illustrate an exemplary embodiment of a heat exchanger assembly 50 including a heat exchanger 100 and a support assembly 101 for attaching the heat exchanger 100 to the frame or chassis of a machine. The term“machine” may refer to any machine, such as a fixed or mobile machine, that performs some type of operation associated with an industry such as mining, construction, fanning, transportation, or any other industry known in the art. For example, the machine may be an earth moving machine such as a track-type tractor, a motor grader, a backhoe, a loader, a material handler, or any other earth moving machine.
The heat exchanger 100 may include a tube member 102 having an exterior surface 104 and extending along a longitudinal axis 106. As best seen in FIG. 2, the tube member 102 may include an annular configuration including a first straight side 116, a second straight side 118 opposite the first straight side 116, a first arcuate portion 120 connecting the first straight side 116 to the second straight side 118, and a second arcuate portion 122 connecting the first straight side 116 to the second straight side 118. In the illustrated embodiment, the first straight side 116 is parallel to the second straight side 118 and the first arcuate portion 120 is disposed diametrically opposite of the second arcuate portion 122. Hence, the annular configuration may resemble an oval, oblong, or a“race track” shape. In other embodiments, however, the tube member 102 may be otherwise shaped.
The heat exchanger 100 may include a first undulating fin section 130 disposed adjacent the first straight side 116 of tube member 102, a second undulating fin section 132 disposed adjacent the first straight side 116 of the tube member 102 and being spaced away axially from the first undulating fin section 130, defining an axial gap 134. The first undulating fin section 130 may be connected to the second undulating fin section 132 by a straight section (not shown) extending along the first straight side 116 of the tube member 102, but that is optional.
The heat exchanger 100 may include a third undulating fin section 140 disposed adjacent the second straight side 118 of the tube member 102, a fourth undulating fin section 142 disposed adjacent the second straight side 118 of the tube member 102 and being spaced away axially from the third undulating fin section 140, also defining the axial gap 134. The third undulating fin section 140 may be connected to the fourth undulating fin section 142 by a straight section (not shown) extending along the second straight side 118 of the tube member 102, but that is optional.
Each of the undulating fin sections 130, 132, 140, 142 include one or more fin members 144 that include a heat transfer portion 146 extending from the exterior surface 118 of the tube member 102 along a direction 150 that is not parallel to the longitudinal axis 106. In some embodiments, any fin member 144 may have fins that spiral about the exterior surface 104 of the tube member 102 with an axis coincident with the longitudinal axis 106 in lieu of or in addition to the undulations. Also, only one fin member 144 may be provided in other embodiments and the annular configuration of the tube member 102 may have other shapes including rectangular, circular, etc. It is to be further understood that a plurality of tube members with fin members and cross-members that connect tube members together may be provided in various embodiments of the heat exchanger 100.
The tube member 102 and the undulating fin sections 130, 132, 140, 142 may be made from any suitable material or materials with suitably durable and thermal conductivity. In one exemplary embodiment, the tube member 102 and the undulating fin sections 130, 132, 140, 142 are made from aluminum or copper. In one exemplary embodiment, the tube member 102 and the undulating fin sections 130, 132, 140, 142 are made from the same material.
The undulating fin sections 130, 132, 140, 142 may be attached to the tube member 102. The undulating fin sections 130, 132, 140, 142 may be attached to the tube member 102 in any suitable manner. For example, in some embodiments, the undulating fin sections 130, 132, 140, 142 may be brazed to the tube member 102.
The support assembly 101 is disposed in the axial gap 134 and at least partially surrounds the exterior surface 104 of the tube member 102. The support assembly 101 includes a clip 152 and a support member 154. The clip 152 is configured to attach the heat exchanger 100 to the frame of a machine while the support member 154 is disposed between the clip 152 and the tube member 102. The support member 154 may be configured in a variety of ways. Any configuration that forms a snug fitting interface between the clip 152 and the tube member 102 may be used. Referring to FIGS. 2-4, in the illustrated embodiment, the support member 154 has a generally C-shaped body 156 having a height H, an interior surface 158 defining an aperture 160 and an exterior surface 162 generally parallel to the interior surface 158. In the illustrated embodiment, the aperture 160 is generally shaped similar to the exterior surface 104 of the tube member 102. The body 156 includes a first end portion 164 and a second end portion 166 opposite the first end portion 164 and a seam or channel 168 extending from the first end portion 164 to the second end portion 166.
The first end portion 164 defines a first flange 170 having a thickness Tl, a first end face 172, and a first inward facing shoulder 174. The second end portion 166 defines a second flange 180 having a thickness T2, a second end face 182 opposite the first end face 172, and a second inward facing shoulder 184.
The support member 154 may be made of any suitable material capable of forming a seal between the clip 152 and the tube member 102 and withstanding the temperatures associated with operation of the heat exchanger 100. In an exemplary embodiment, the support member 154 is made of a compressible material, such as, for example, any suitable rubber.
Referring to FIG. 2, the clip 152 may comprise a body 200 defining an exterior profile 202, and an adjustably sized aperture 204 configured to receive the support member 154. The exterior profile 202 may define at least one attachment feature 206 and the body 200 may include an interior surface 208 defining the adjustably sized aperture 204.
In particular embodiments, the body 200 may define a living hinge 210 disposed adjacent the exterior profile 202 and forming a portion of the adjustably sized aperture 204. The body 200 may further define a seam 212 connecting the exterior profile 202 to the interior surface 208. The seam 212 may define an undercut 214 configured to keep the body 200 locked in a closed configuration to minimize the size of the adjustably sized aperture 204. Once locked, the interior smface 208 of the clip 152 engages the exterior surface 162 of the support member 154 such that the clip 152 may hug or compress the support member 154.
The at least one attachment feature 206 may take any suitable form including adhesive, fasteners, clips, threaded holes, etc. As shown in FIG.
2, the at least one attachment feature 206 may include at least one of the following: a tenon 218 and a mortise 220.
The exterior profile 202 may take any suitable shape. As shown in FIG. 2, the exterior profile 202 may include a quadrilateral shape with four sides 222. Any or each of the four sides 222 may include the at least one attachment feature 206.
The clip 152 may be made from any suitable material including plastic, metal, etc.
FIGS. 5-6 illustrate another exemplary embodiment of a support assembly 501 includes a clip 502 and a support member 504. The support assembly 501 of FIGS. 5-6 is similar to the support assembly 101 of FIGS. 1-4 including having the same features. In the support assembly 501, however, the support member 504 is integrally formed with a clip 502.
The clip 502 comprises a body 506 having a longitudinal axis 507 and defining an exterior profile 508 having at least one attachment feature 510 and an interior surface 512 configured to attach to or be formed integrally with the support member 504. The body 506 may define a living hinge 514 opposite a seam 516 connecting the exterior profile 508 to the interior surface 512. The seam 516 may be defined by an undercut securing arrangement 518 configured to keep the body 506 locked in a closed configuration.
The at least one attachment feature 510 may take any suitable form including adhesive, fasteners, clips, threaded holes, etc. As shown in FIGS. 5-6, the at least one attachment feature 510 may include at least one of the following: a tenon 520 and a mortise 522.
The exterior profile 508 may take any suitable shape. As shown in FIG. 6, the exterior profile 508 may include a quadrilateral shape with four sides 524. Any or each of the four sides 524 may include the at least one attachment feature 510. The interior surface 512 may include one or more attachment features 526 to aid in attaching to the support member 504. The one or more attachment features 526 may be configured in a variety of ways. In the illustrated embodiment, the one or more attachment features 526 include a plurality of inward extending projections.
The clip 502 may be made from any suitable material including plastic, metal, etc.
The support member 504 may be configured in a variety of ways. Any configuration that can be attached or formed onto the interior surface 512 of the clip 502 and forms a snug fitting interface to the tube member 102 may be used. In the illustrated embodiment, the support member 504 has a generally C- shaped body 530 having an interior surface 532 defining an aperture 534 and an exterior surface 536 generally parallel to the interior surface 532. The exterior surface 536 may include one or more attachment features 538 to aid in attaching to the interior surface 512 of the clip 502. The one or more attachment features 538 may be configured in a variety of ways. In the illustrated embodiment, the one or more attachment features 538 include a plurality of recesses for receiving the projections on the interior surface 512 of the clip 502.
In the illustrated embodiment, the aperture 534 is generally shaped similar to the exterior surface 104 of the tube member 102. The body 530 includes a first end portion 540 and a second end portion 542 opposite the first end portion 540 and a channel or seam 544 extending from the first end portion 540 to the second end portion 542. The first end portion 540 may define an optional first flange 546 and the second end portion 542 may define an optional second flange 548.
The support member 504 may be made of any suitable material capable of forming a seal with the tube member 102 and being formed with or attached to the interior surface 512 while withstanding the temperatures associated with operation of the heat exchanger 100. In an exemplary embodiment, the support member 504 is made of an elastic and compressible material, such as, for example, any suitable rubber.
The support member 504 may be attached to the interior surface 512 of the clip 502 in any suitable manner, such as molding onto, attached via adhesives, an interference or friction fit, fasteners, or other suitable forms of attachment.
FIG. 7 illustrates an enlarged view of the securing arrangement 518 of the clip 502. The securing arrangement 518 is configured with a profile that provides generally uniform loading on the securing arrangement 518. The securing arrangement 518 may be configured in a variety of ways. The securing arrangement 518 may be defined by structure positioned at a first end portion 600 of the clip 502 and structure positioned at a second end portion 602 of the clip 502 that is configured to engage with the structure positioned at the first end portion 600 to hold the clip 502 in a closed position.
In the illustrated embodiment, the clip 502 includes an outer side 604 and an inner side 606. The first end portion 600 includes a finger-like outer projection 608 extending laterally along the outer side 604. The outer projection 608 includes a proximal end portion 610 where the outer projection 608 is integrally connected to the body 506 of the clip 502 and a distal end portion 612 opposite the proximal end portion 610. In the illustrated embodiment, the outer projection 608 tapers inward slightly from the proximal end portion 610 to the distal end portion 612. In other embodiments, however, the outer projection 608 may taper outward or may not be tapered.
The distal end portion 612 includes a distal tip 614 and an axially, inward extending protrusion 616 having a protrusion tip 618. In the illustrated embodiment, distal tip 614 is rounded having a radius Rl. In some embodiments, the distal tip radius Rl may be in the range of 0.3 to 0.5 mm, or 0.4 mm.
The inward extending protrusion 616 may be configured in a variety of ways. In the illustrated embodiment, the protrusion 616 is formed by an outward surface 620 and an inward surface 622. The outward surface 620 and the inward surface 622 taper inward to the protrusion tip 618 such that the protrusion 616 resembles a triangle. In the illustrated embodiment, the outward surface 620 and the inward surface 622 generally form an angle b therebetween and the protrusion tip 618 may be rounded having a radius R2. In the illustrated embodiment, the angle b is in the range of 55 degrees to 65 degrees, or 60 degrees, and the radius R2 is in the range of 0.2 to 0.4 mm, or 0.3 mm.
The outer projection 608 includes an inner surface 624 connected to the inward surface 622 of the protrusion 616 by a comer 625 having a radius R3. In the illustrated embodiment, the radius R3 is in the range of 0.3 to 0.5 mm, or 0.4 mm.
The first end portion 600 includes an engagement surface 626 adjacent the inner side 606. In the illustrated embodiment, the engagement surface 626 is configured to engage a corresponding surface on the second end portion 602. The engagement surface 626 may be laterally facing and extend from the inner side 606 generally parallel to the longitudinal axis 507. In other embodiments, however, the engagement surface 626 may not extend parallel to the longitudinal axis 507 and may not be configured to contact the second end portion 602.
The first end portion 600 further includes a recessed area 628 between the outer projection 608 and the engagement surface 626. The recessed area 628 is an open space adjacent the outer projection 608 that is configured to allow the outer projection 608 to flex without undue stress when closing and maintaining the support assembly 501 in the closed position.
In the illustrated embodiment, the recessed area 628 is defined by the inner surface 624 of the outer projection 608, an angled surface 630, an inner comer 632 connecting the angled surface 630 to the inner surface 624 and having a radius R4, and an outer comer 636 having an outer radius R5 connecting the angled surface 630 to the engagement surface 626. The angled surface 630 extends at an angle a relative to the inner surface 624. In the illustrated embodiment, the angle a is in the range of 35 degrees to 45 degrees, or 40 degrees. In other embodiments, however, the angle a may be larger than 45 degrees or smaller than 35 degrees. In the illustrated embodiment, the radius R4 and the radius R5 are in the range of 0.2-0.4, or 0.3. In other embodiments, however, either or both of the radius R4 and the radius R5 may be greater than 0.4 or less than 0.2. In the illustrated embodiment, the recessed area 628 resembles a triangular area between the outer projection 608 and the engagement surface 626. In other embodiments, however, the shape of the recessed area 628 may be other than resembling triangular.
As shown in FIG. 7, the recessed area 628 has a width W along the seam line 516 measured from the lower extent of radius R5 to the inner side 606 of the outer projection 608. The recessed area 628 also has a depth D measured perpendicular from the seam line 516 to the innermost portion of the radius R4. In some exemplary embodiments, the width W is greater than or equal to the depth D. In other embodiments, however, the width W may be less than the depth.
The outer projection 608 has a first thickness T1 measured along the seam line 516 from the outer side 604 to the inner surface 624. The outer projection 608 has a second thickness T2 at the protrusion tip 618 measured parallel to the seam line 516 from the outer side 604 to the outermost portion of the protrusion tip 618. In the illustrated embodiment, the second thickness T2 is greater than the first thickness Tl. In some embodiments, the ratio of T2:T1 is in the range of 1.6:1 to 2.1:1, such as for example 1.8:1.
The outer projection 608 has a length L measured from the innermost portion of the radius R4 to the outermost portion of the distal tip 614. In some exemplaiy embodiments, the ratio of projection length L to recessed area depth D is in the range of 3.5:1 to 4.0: 1.
The second end portion 602 includes an inner projection 642 extending laterally along the inner side 602. The inner projection 642 includes a proximal end portion 644 where the inner projection 642 is integrally connected to the body 506 of the clip 502 and a distal end portion 646 opposite the proximal end portion 644. The distal end portion 646 includes an engagement surface 648, an axially, outward extending protrusion 650 having a protrusion tip 652, and an inward extending recess 654. In the illustrated embodiment, engagement surface 648 is configured to engage, or be adjacent, the engagement surface 626 of the first end portion 600 when the support assembly 504 is in a closed position. In some embodiments, the engagement surface 648 is arranged parallel with the engagement surface 626 of the first end portion 600 when the support assembly 504 is in a closed position.
The outward extending protrusion 650 may be configured in a variety of ways. In the illustrated embodiment, the outward extending protrusion
650 is formed by an outward surface 656 and an inward surface 658. The outward surface 656 and the inward surface 658 taper inward to the protrusion tip 652. In the illustrated embodiment, the outward surface 656 and the inward surface 658 generally form an angle m therebetween and the protrusion tip 652 may be rounded having a radius R6. In the illustrated embodiment, the angle m is in the range of 55 degrees to 65 degrees, or 60 degrees and the radius R2 is in the range of 0.3 to 0.5 mm, or 0.4 mm.
The engagement surface 648 is connected to the outward surface 656 of the protrusion 650 by a comer 660 having a radius R7. In the illustrated embodiment, the radius R7 is in the range of 0.7 to 0.9 mm, or 0.8 mm.
The recess 654 is defined by the inward surface 658, an angled surface 662, and an inner comer 664 connecting the inward surface 658 and the angled surface 662. In the illustrated embodiment, the angled surface 662 and the inward surface 658 generally form an angle q therebetween and the protrusion tip 652 may be rounded having a radius R8. In the illustrated embodiment, the angle q is in the range of 35 degrees to 45 degrees, or 40 degrees and the radius R8 is in the range of 0.3 to 0.5 mm, or 0.4 mm.
In the illustrated embodiment, the angled surface 662 is connected to the outer side 604 by a rounded corner 666 having a radius R9. In the illustrated embodiment, the radius R9 is in the range of 0.7 to 0.9, or 0.8. Industrial Applicability
The disclosed support assemblies 101, 201 may be used to support the heat exchanger 100 within an earth moving machine, such as, for example, a track-type tractor, a motor grader, a backhoe, a loader, a material handler, or any other earth moving machine. The clip and support member of the support assembly may wrap around the tube member of the heat exchanger and the clip may further attach to another portion of the machine, such as for example a frame portion, either directly or indirectly by connecting to another clip or other component.
In practice, the heat exchanger, the heat exchanger assembly, the support assembly, the clip, the support member, and/or the machine using any embodiment disclosed herein may be sold, bought, manufactured or otherwise obtained in an OEM (original equipment manufacturer) or after-market context. In some cases, various components, of the heat exchanger, of the heat exchanger assembly, of the machine, of the support assembly, etc. may be provided as a kit, etc.
Using the exemplary embodiment of FIGS. 1-4 as an example, in operation, the support assembly 101 may at least partially encompass a portion of the tube member 102 of a heat exchanger 100 to attach the heat exchanger to the frame of the machine. In particular, an exemplary embodiment of a method for supporting the heat exchanger 100 within the frame of a machine may include placing the support member 154 at least partially around the portion of the tube member 102 within the axial gap 134. In some embodiments, the support member 154 surrounds the entire perimeter of the portion of the tube member 102 in the axial gap 134.
Since the support member 154 may be made from an elastic material such as rubber, the support member 154 can be spread open to increase the size of the channel 168 such that the tube member 102 can slide through the channel 168 and be received within the aperture 160. Once released, the support member 154 wraps around the tube member 102. The aperture 160 may be sized to be slightly smaller than the perimeter of the exterior surface 118 of the tube member 102 such that the support member 154 is slightly compressed and forms a snug or tight fit around the exterior surface 118 of the tube member 102 to form a seal therebetween.
In the illustrated embodiment, the height H of the support member 154 may be the same as or slightly larger than the axial gap 134. Thus, the first end face 172 of the first flange 170 may abut one or both of the second and fourth undulating fin sections 132, 142 and the second end face 182 of the second flange 180 may abut one or both of the first and third undulating fin sections 130, 140. Therefore, the support member 154 may be slightly axially compressed and captured between the undulating fin sections 130, 132, 140, 142 such that the position of the support member 154 is fixed relative to the tube member 102.
In other embodiments, however, the support member 154 may have a height that is smaller than the axial gap 134 and is thus, not captured between the undulating fin sections 130, 132, 140, 142. For example, in at least one embodiment of the support assembly 501 in which the support member is attached to the interior surface of the clip, the height of the support member is less than the axial gap 134.
Once the support member 154 is on the tube member 102 such that the tube member 102 axially extends through the aperture 160, the clip 152 can be attached to the support member 154 and the tube member 102. To attach the clip 152 to the support member 154, the clip 152 can be opened via the living hinge 210 to enlarge the adjustably sized aperture 204. The opened clip 152 can be positioned adjacent to the support member 154 and closed onto the support member 154 between the first flange 170 and the second flange 180 such the interior surface 208 of the clip 152 engages the exterior surface 162 of the support member 154.
In the closed configuration, the undercut 214 can be engaged to lock the clip 152 in a closed configuration. Further, in the closed configuration, the adjustably sized aperture 204 of the clip 152 may be slightly smaller than the perimeter of the exterior surface 162 of the support member 154 such that the clip 152 may compress the support member 154 to form a snug fit and seal therebetween. The compression of the support member 154 may result in the channel 168 closing such that the support member 154 completely encompasses the tube member 102.
Further, in the closed position, the clip 152 is sandwiched between the first inward facing shoulder 174 and the second inward facing shoulder 184. Thus, the position of the support member 154 is fixed relative to the clip 152.
Once the clip 152 is secured onto the support member 154, the at least one attachment feature 206 may be used to attach the clip 152 to an adjacent clip having a complementary attachment feature or to the frame. Since any or each of the four sides 222 may include at least one attachment feature 206, the clip 152 may attach to adjacent clips or the frame on multiple sides 222
The support assembly 101, once installed, attaches the heat exchanger 100 to the frame of the machine. The support member 154 is captured between the undulating fin sections 130, 132, 140, 142 of the heat exchanger 100 and the clip 152 is captured between the first and second inward facing shoulders 174, 184 of the support member 154. Thus, the positions and orientations of the clip 152, the support member 154, and the tube member 102 of the heat exchanger 100 are fixed relative to each other. Further, the snug fit between the support member 154 and the tube member 102 provides a seal that prevents debris, such as dirt, sand or other abrasive material, and other material that could cause abrasive wear from entering between the support member 154 and the tube member 102
FIG. 9 illustrates the securing arrangement 518 of the exemplary support arrangement of FIG. 6 in the closed configuration. Similar to the support member 154 and clip 152 described above, to attach the support assembly 501 to the tube member 102, the support assembly 501 can be opened via the living hinge 514 to enlarge the adjustably sized aperture 534. The opened support assembly 501 can be positioned to receive the tube member 102 within the aperture 534 and then closed around the tube member 102 such the interior surface 532 of the support member 504 engages the tube member 102. When the support assembly 501 is being closed around the tube member 102, the outer projection 608 on the first end portion 600 flexes outward to allow the protrusion 616 on the outer projection 608 to pass the protrusion 650 on the second end portion 602. In particular, while the support assembly 501 is closing around the tube member 102, the outward surface 620 of the protrusion 616 on the first end portion 600 engages the outward surface 656 of the protrusion 650 on the second end portion 602. With enough closing force, the outward surface 620 of the protrusion 616 will slide along the outward surface 656 of the protrusion 650 causing the outer projection 608 to bend or flex outward. Due to the shape and size of the recessed area 628 of the first end portion 600, the moment arm of the outer projection 608 is larger and stress in the outer projection 608 is reduced as compared to a similar configuration without the disclosed recessed area 628.
Once the protrusion tip 618 on the first end portion 600 gets past the protrusion tip 652 on the second end portion 602, further closing of the support assembly 501 allows the outer projection 608 to return back toward an unflexed position as the outer projection 608 is received within the recess 654 on the second end portion 602. In the closed position, the engagement surface 626 may engage the engagement surface 648. Further, the inward surface 622 on the protrusion 616 of the first end portion 600 may engage the inward surface 658 on the protrusion 650 of the second end portion 602 to secure the support assembly 501 in the closed position and resist the support assembly 501 opening and releasing the tube member 102.
It will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments of the apparatus and methods of assembly as discussed herein without departing from the scope or spirit of the inventions). Other embodiments of this disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the various embodiments disclosed herein. For example, some of the equipment may be constructed and function differently than what has been described herein and certain steps of any method may be omitted, performed in an order that is different than what has been specifically mentioned or in some cases performed simultaneously or in sub-steps. Furthermore, variations or modifications to certain aspects or features of various embodiments may be made to create further embodiments and features and aspects of various embodiments may be added to or substituted for other features or aspects of other embodiments in order to provide still further embodiments.
Accordingly, it is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention(s) being indicated by the following claims and their equivalents.

Claims

Claims
1. A support assembly (501) for attaching a heat exchanger (100) to a frame of a machine, the heat exchanger (100) having a tube member (102), the support assembly (501) comprising:
a clip (502) configured to at least partially surround a perimeter of the tube member (102), the clip (502) including a first end portion (600) and a second end portion (602) configured to engage the first end portion (600) to hold the support assembly (501) around the tube member (102) in a closed position, wherein the first end portion (600) includes a laterally extending projection (608) and a laterally facing surface (626) spaced apart from the projection (608) by a recessed area (628), and
wherein the second end portion (602) defines a recess (654) configured to receive a portion of the projection (608).
2. The support assembly (501) of claim 1, wherein the laterally facing surface (626) has a first width (T3) and the recessed area (628) has a second width (W) that is greater than the first width (T3).
3. The support assembly (501) of claims 1 or 2, wherein the recessed area (628) has a depth (D) greater than the first width (T3).
4. The support assembly (501) of any one of claims 1-3, wherein the recessed area (628) is defined by an inner surface (624) of the projection (608), an angled surface (630) extending at an acute angle relative to the inner surface (624), and a rounded comer (632) connecting the inner surface (624) and the angled surface (630).
5. The support assembly (501) of claim 4, wherein the angled surface (630) extends at an angle in the range of 35 degrees to 45 degrees relative to the inner surface (624).
6. The support assembly (501) of any one of claims 1-5, wherein the projection (608) has an axially extending protrusion (616) configured to be received in the recess (654) of the second end portion (602).
7. The support assembly (501) of claim 6, wherein the protrusion (616) is defined by an inward surface (622), an outward surface (620) extending at an acute angle relative to the inward surface (622), and a rounded tip (618) connecting the inward surface (622) to the outward surface (620).
8. The support assembly (501) of claim 6, wherein the second end portion (602) includes a second protrusion (650) configured to engage the protrusion (616) on the first end portion (600) when the clip (502) is in the closed position.
9. The support assembly (501) of claim 8, wherein the second protrusion (650) is defined by a second inward surface (658), a second outward surface (656) extending at an acute angle relative to the second inward surface (658), and a second rounded tip (652) connecting the second inward surface (658) to the second outward surface (656).
10. A heat exchanger assembly (50) for a machine having a frame, the heat exchanger assembly (50) comprising:
a tube member (102) having an exterior surface; and the support assembly (501) of any one of claims 1-9, where the support assembly (501) is attached to the frame.
PCT/US2020/029186 2019-05-17 2020-04-22 Support assembly for finned tube type heat exchangers WO2020236380A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US16/414,815 US11656037B2 (en) 2019-01-24 2019-05-17 Support assembly for finned tube type heat exchangers
US16/414,815 2019-05-17

Publications (1)

Publication Number Publication Date
WO2020236380A1 true WO2020236380A1 (en) 2020-11-26

Family

ID=70614664

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2020/029186 WO2020236380A1 (en) 2019-05-17 2020-04-22 Support assembly for finned tube type heat exchangers

Country Status (1)

Country Link
WO (1) WO2020236380A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2862693A (en) 1953-07-24 1958-12-02 American Radiator & Standard Support for finned tube type heat exchangers
US3934645A (en) * 1974-02-01 1976-01-27 Yuba Heat Transfer Corporation Finned tube protector
US4570704A (en) * 1984-03-26 1986-02-18 L & M Radiator, Inc. Support for heat exchanger tubes
WO2018053584A1 (en) * 2016-09-20 2018-03-29 Air-Radiators Pty Ltd A heat exchanger and a component therefor
US20180224221A1 (en) * 2017-02-07 2018-08-09 Caterpillar Inc. Tube-to-Header Slip Joint for Air-to-Air Aftercooler
US20200064073A1 (en) * 2018-08-23 2020-02-27 Caterpillar Inc. Support clip for finned tube type heat exchangers

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2862693A (en) 1953-07-24 1958-12-02 American Radiator & Standard Support for finned tube type heat exchangers
US3934645A (en) * 1974-02-01 1976-01-27 Yuba Heat Transfer Corporation Finned tube protector
US4570704A (en) * 1984-03-26 1986-02-18 L & M Radiator, Inc. Support for heat exchanger tubes
WO2018053584A1 (en) * 2016-09-20 2018-03-29 Air-Radiators Pty Ltd A heat exchanger and a component therefor
US20180224221A1 (en) * 2017-02-07 2018-08-09 Caterpillar Inc. Tube-to-Header Slip Joint for Air-to-Air Aftercooler
US20200064073A1 (en) * 2018-08-23 2020-02-27 Caterpillar Inc. Support clip for finned tube type heat exchangers

Similar Documents

Publication Publication Date Title
JP4542148B2 (en) Heat exchangers, especially charge air coolers
US8678077B2 (en) Heat exchanger with manifold strengthening protrusion
US9316449B2 (en) Heat exchanger tank and related apparatuses
JP6806525B2 (en) Indirect air supply cooler
EP1764573B1 (en) Flanged connection for heat exchanger
US20140014307A1 (en) Heat Exchanger Header and Related Methods and Apparatuses
DE102013006956A1 (en) Air-conducting component with a charge air cooler
JP2008527305A (en) Heat exchangers, especially supply air coolers or refrigerant coolers for automobiles
US11656037B2 (en) Support assembly for finned tube type heat exchangers
CN105423802A (en) Heat Exchanger Tube Insert
JP2513997Y2 (en) Header pipe
CN113330267B (en) Support assembly for finned tube heat exchanger
US11035615B2 (en) Support clip for finned tube type heat exchangers
US20050081380A1 (en) Pipe coupling methods
WO2020236380A1 (en) Support assembly for finned tube type heat exchangers
JP4636907B2 (en) Intake manifold
US4974881A (en) Air transfer system
KR101564338B1 (en) heat exchanger
US11047631B2 (en) Bumper clip for tube type heat exchangers
JP2018017415A (en) Heat exchanger
KR102119798B1 (en) The cooling plate for the vehicle
JP2003220465A (en) Piping joint structure for flange
CN209540272U (en) A kind of pipe joint and automobile of vehicle temperature control system
KR101159891B1 (en) Manufacturing method for joint flange of a vehicle and the joint flange
WO2024018833A1 (en) Heat exchanger

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20724694

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20724694

Country of ref document: EP

Kind code of ref document: A1