WO2020232993A1 - Power factor correction circuit and air conditioner - Google Patents

Power factor correction circuit and air conditioner Download PDF

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Publication number
WO2020232993A1
WO2020232993A1 PCT/CN2019/117014 CN2019117014W WO2020232993A1 WO 2020232993 A1 WO2020232993 A1 WO 2020232993A1 CN 2019117014 W CN2019117014 W CN 2019117014W WO 2020232993 A1 WO2020232993 A1 WO 2020232993A1
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WO
WIPO (PCT)
Prior art keywords
switching tube
module
factor correction
power factor
signal
Prior art date
Application number
PCT/CN2019/117014
Other languages
French (fr)
Chinese (zh)
Inventor
鲍殿生
Original Assignee
广东美的制冷设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910413439.XA external-priority patent/CN110011531A/en
Priority claimed from CN201920713087.5U external-priority patent/CN209545434U/en
Application filed by 广东美的制冷设备有限公司 filed Critical 广东美的制冷设备有限公司
Priority to JP2021568803A priority Critical patent/JP7374226B2/en
Publication of WO2020232993A1 publication Critical patent/WO2020232993A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/42Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • This application relates to the technical field of air conditioners, and specifically to a power factor correction circuit and an air conditioner.
  • the power factor correction circuit uses high-power MOS switching technology as the main power device to replace IGBT devices, and uses the characteristics of low on-resistance of MOS to replace the characteristics of constant on-voltage drop of IGBTs.
  • the power consumption is reduced under medium and small power, so as to reduce the power consumption of the air conditioner.
  • the existing protection scheme can only detect when the upper and lower Q1 and Q3 are abnormal, or the upper and lower Q2 and Q4 are abnormal.
  • the upper and lower switch tubes can be built-in due to the drive module itself. Interlocking protection circuit, the upper and lower bridge arms are difficult to appear directly, so the probability of failure corresponding to this protection scheme is very low, and the practicability is relatively poor.
  • This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • an object of the present application is to provide a power factor correction circuit.
  • Another object of the application is to provide an air conditioner.
  • a power factor correction circuit which includes a power factor correction module that receives a power supply signal, the power factor correction module includes a switch tube, and the switch tube Is configured to control the power supply signal to supply power to the load; a drive module, connected to the drive input end of the switch tube, for outputting a switch signal to the switch tube; a control module, connected to the drive module, for controlling The drive module turns on the output of the switch signal or turns off the output of the switch signal; a current transformer is arranged on the input side of the power factor correction module to collect sampling signals; the drive protection module is connected with the current transformer and The control module is connected to detect that the sampling signal is greater than or equal to a first safety threshold, and output a protection signal to the control module, where the protection signal is used to trigger the control module to turn off the output of the drive module.
  • a current transformer is set at the AC input end of the power factor correction module. Based on the set position, the current transformer collects the input current or output current of the power factor correction module, and converts the current into a voltage signal for output drive On the protection module, the drive protection module detects whether there is an over-current phenomenon, so that when an over-current phenomenon is detected, it controls to stop outputting the switching signal to the power factor correction module. On the one hand, because the current transformer is not in contact with the measured The electrical contact of the circuit does not consume the power of the power supply under test, so it does not affect the high-efficiency and low-power control of the frequency conversion equipment.
  • the power factor correction module When performing different functional operations, the corresponding different current flow paths can be detected by the current transformer for circuit abnormality, so it can be more directly detected whether the rectifier is abnormal, and when the abnormality is determined, it can be used under different working conditions. Determining the corresponding abnormal components has smaller limitations and more pertinence and practicability compared to the prior art that uses a driving chip with protection function combined with a sampling resistor for overcurrent detection.
  • the first safety threshold is the safety voltage at the input side of the detection power factor correction module, preferably the safety voltage upper limit value.
  • a current transformer is an instrument that converts a large current on the primary side into a small current on the secondary side based on the principle of electromagnetic induction for measurement.
  • the current transformer is used in power frequency large current measurement occasions.
  • the output voltage is proportional to the rate of change of the AC side current, so it can accurately detect whether there is overcurrent on the AC side, and collect the current signal through the reactor through the current transformer. It is converted into a corresponding voltage signal and sent to the drive protection module to determine whether an overcurrent phenomenon occurs based on the voltage signal collected by the current transformer.
  • a sampling resistor which is arranged at the negative output terminal of the power factor correction module and connected to the drive protection module.
  • the drive protection module detects a voltage drop on the sampling resistor.
  • the control module outputs the protection signal.
  • a current transformer is connected in series on the AC side of the power factor correction module to be responsible for detecting the current on the AC side, and then the voltage signal output by the sensor is used as the input signal to drive the protection module, combined with the power factor correction module
  • a sampling resistor connected in series with the negative output terminal. The voltage detected by the sampling resistor is also input to the drive protection module. When either of the two input voltages exceeds the preset voltage of the current detection and drive protection module, the current detection and drive protection will be triggered. The module protects and shuts down the power factor correction module, so that the detection function of overcurrent phenomenon can be realized on both the input and output sides.
  • the second safety threshold is the safety voltage on the output side of the detection power factor correction module, preferably the safety voltage upper limit value.
  • any one of the above technical solutions further comprising: a first reactor and a second reactor, the first reactor is arranged on the live line of the AC power source, and the second reactor is arranged on the neutral line of the AC power source On; zero-crossing detection module, set between the live wire end and the neutral wire end of the AC power supply, and connected to the control module, the zero-crossing detection module is used to collect the live wire end and the zero wire end
  • the control module is also used to determine the phase state of the AC power supply according to the zero-crossing detection signal output by the zero-crossing detection module, so as to output to the drive module according to the phase state
  • the corresponding switch control signal wherein the AC power supply is used to output the power supply signal, and the current transformer is arranged between the live terminal of the AC power supply and the first reactor, or is arranged in the AC Between the neutral end of the power supply and the second reactor.
  • the converter can convert the electrical energy supplied from the AC power supply into magnetic energy for energy storage, and can realize the boosting of the PFC circuit and the improvement of the power factor by releasing the energy.
  • the zero-crossing detection module can determine the real-time phase of the AC power supply, so as to drive different switching devices in the power factor correction module to perform switching operations according to different phase states.
  • the rectification function or the power factor correction (PFC) function is realized respectively, so that the DC power supply of the load is realized based on the rectification function, or through PFC control, the AC side voltage and the AC side current are in phase.
  • the current transformer is arranged between the live terminal of the AC power source and the first reactor, or the current transformer is arranged between the neutral terminal and the neutral terminal of the AC power source.
  • the drive protection module is also used to: if the voltage signal is detected to be greater than the first safety threshold, output the protection signal to the control module to turn off the drive module Output.
  • the power factor correction module is formed by a first switching tube, a second switching tube, a third switching tube, and a fourth switching tube.
  • the first switching tube, the second switching tube The third switching tube, the third switching tube and the fourth switching tube all have their own freewheeling diodes.
  • the drain of the first switching tube is connected in series with the drain of the second switching tube, and the connection point is determined as
  • the positive output terminal of the power factor correction module connects the source of the third switching tube and the source of the fourth switching tube in series, and connects the connection point in series with the sampling resistor and then grounds, and connects the first switch
  • the source of the tube is connected in series with the drain of the third switching tube, and the connection point is connected to the live terminal
  • the source of the second switching tube is connected in series with the drain of the fourth switching tube, and Connect the connection point to the neutral terminal.
  • the power factor correction module is formed by a first switch tube, a second switch tube, a third switch tube, and a fourth switch tube.
  • the first switch tube and the second switch tube are arranged on the upper part of the power factor correction module.
  • the fourth switch tube and the second switch tube are arranged at the lower part of the power factor correction module, the first switch tube and the third switch tube are arranged at the left part of the power factor correction module, and the second switch tube and the fourth switch tube are arranged at the bottom of the power factor correction module.
  • the first switching tube, the second switching tube, the third switching tube, and the fourth switching tube are all equipped with freewheeling diodes to connect the drain of the first switching tube to the The drain of the second switching tube is connected in series, and the connection point is determined as the positive output terminal of the power factor correction module, the source of the third switching tube is connected in series with the source of the fourth switching tube, and the connection point is Connected in series with the sampling resistor and grounded, connect the source of the first switch in series with the drain of the third switch, connect the connection point to the live terminal, and connect the The source is connected in series with the drain of the fourth switch tube, and the connection point is connected to the neutral terminal.
  • the first switching tube, the second switching tube, the third switching tube, and the fourth switching tube may all be MOSFETs (Metal-Oxide-Semiconductor Field-Effect TransIstor, metal oxide semiconductor field effect transistor, that is, MOS tube), For example, super junction MOSFET, or SiC-MOSFET.
  • MOSFETs Metal-Oxide-Semiconductor Field-Effect TransIstor, metal oxide semiconductor field effect transistor, that is, MOS tube
  • MOSFETs Metal-Oxide-Semiconductor Field-Effect TransIstor, metal oxide semiconductor field effect transistor, that is, MOS tube
  • super junction MOSFET or SiC-MOSFET.
  • the working mode of the MOS tube realizes the switch by controlling the on-off between the source and the drain by the gate, and the gate power is greater than the source power when it is turned on.
  • the control circuit performs rectification operation or power factor correction operation respectively.
  • Boost the voltage by alternately performing "power factor improvement actions” and “synchronous rectification actions” to achieve the purpose of increasing the allowable limit of the motor speed, and during the work process, by adding a current transformer to the circuit to detect operation
  • the power factor correction module is controlled to stop working and re-run after the abnormality is eliminated, so as to ensure the safety of the motor driving process.
  • the device will output the corresponding voltage.
  • the voltage value that needs to be protected is set in the overcurrent detection unit built in the drive protection module or the current transformer ,
  • the first switching tube is connected in series with the second switching tube between the live wire and the neutral line, and the third switching tube is connected in series with the fourth switching tube between the live wire and the neutral line.
  • the current When the first switching tube-the second switching tube or the third When the switch tube-the fourth switch tube has abnormal overcurrent, the current will output the corresponding voltage through the current transformer and trigger the drive protection module, and then turn off the switch signal of the drive module, so as to protect the overcurrent to the switch tube.
  • the drive protection module When the current signal is released, the drive protection module will release the control of the overcurrent drive module to resume normal operation, so that timely and effective detection of faults with relatively high probability can be achieved during the rectification operation or the power factor correction process. In order to achieve the purpose of improving the safety of the entire PFC circuit.
  • connection point is connected to one end of the sampling resistor, and the other end of the sampling resistor is grounded.
  • the voltage signal is transmitted to the drive protection module, so that after detecting that the voltage drop across the sampling resistor exceeds the second safety threshold, the control module is triggered to turn off the output of the drive module.
  • the voltage can be sampled based on the current transformers and/or sampling resistors in different current flow paths, and the detection results of the sampling voltages can be used to determine whether there is a short circuit. Therefore, the detection requirements of different combined flow paths of the first switching tube, the second switching tube, the third switching tube and the fourth switching tube in the power factor correction module can be met.
  • the driving module includes a first driving module for driving the first switching tube and the third switching tube, and a driving module for driving the second switching tube and the first switching tube.
  • the second drive module with four switch tubes, wherein, if the drive protection module detects that the voltage signal is greater than the first safety threshold and/or the voltage drop is greater than the second safety threshold, the control module is triggered to turn off the The drive output of the first drive module and the second drive module.
  • the driving module includes a first driving module and a second driving module to realize the half-bridge driving of the H-bridge organizer.
  • the first switching tube and the third switching tube are driven by the first driving module
  • the second switching tube and the fourth switching tube are driven by the second driving module
  • the voltage signal output by the current transformer and the voltage sampling signal of the sampling resistor are both Connected to the drive protection module, when the drive protection module detects that the voltage output by the current transformer and the voltage sampling signal on the sampling resistor exceed the preset value, it will forcibly shut down the first drive module and the second drive module, thereby protecting the four switch tubes .
  • the current transformer is mainly used to detect when the current passes through the first switching tube and the second switching tube in turn, or when the current passes through the third switching tube and the fourth switching tube in turn, when a short circuit is abnormal. Detection when the current passes through the first switch tube and the third switch tube in turn, or when the current passes through the second switch tube and the fourth switch tube in turn, when a short circuit is abnormal.
  • the priority of the protection signal generated based on the current transformer trigger is the same as that of the protection signal generated based on the sampling resistor trigger. Any abnormality in any way will trigger the drive protection module, and the cause of overcurrent may be The circuit is subject to electromagnetic or surge interference, causing the control module to crash and reset, or the reactor has a short circuit abnormality, etc.
  • it further includes: a bus capacitor, one end of the bus capacitor is connected to the positive output terminal, the other end of the bus capacitor is grounded, and the driving module outputs the switching signal through the AC
  • the power supply charges the bus capacitance or discharges the bus capacitance, the driving module does not output the switching signal, and the bus capacitance is discharged.
  • control module is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the output of the drive module to make the first switch tube and the fourth The switching signal of the switch tube is turned on, and the corresponding freewheeling diode is bypassed; the control module is also used for: if the input voltage of the AC power supply is in the negative half cycle, control the drive module to output for causing the first The second switching tube and the third switching tube conduct the switching signal, and bypass the corresponding freewheeling diode to achieve synchronous rectification.
  • the freewheeling diode is part of the PN junction existing between the source and drain of the first switching tube.
  • the saturation voltage of the first switching tube (in the on state) The voltage between the drain and the source) is lower than the forward voltage drop of the freewheeling diode.
  • the current flowing in the first switching tube in the on state makes the conduction loss smaller than the current flowing in the freewheeling diode in the first switching tube in the off state.
  • the second switching tube, the third switching tube, and the fourth switching tube are also applicable.
  • the low-power synchronous rectification can be realized by using the principle of low conduction voltage drop of the MOS tube and turning on the corresponding MOS tube according to the phase state of the alternating current.
  • control module outputs a corresponding control signal according to the current alternating current phase detected by the zero-crossing detection module, and drives the corresponding switch tube to work.
  • the current passes through the current transformer and the reactor, and then rectifies the system through the freewheeling diodes of the first switch tube and the fourth switch tube.
  • the voltage drop of the flow diode is large, causing energy waste.
  • the control module judges according to the zero-crossing detection module that at the beginning of the positive half cycle of the AC power supply, the current passes through the current transformer and the reactor, and the output switching signal drives the first switching tube and the fourth switching tube to conduct.
  • the current flowing through the first switching tube and the freewheeling diode on the fourth switching tube of the sampling resistor flows through the MOS tube, and the low conduction characteristic of the MOS tube is used to bypass the freewheeling diode, thereby reducing conduction loss.
  • the control module controls to turn on the second switching tube and the third switching tube, so that the four MOS tubes realize the synchronous rectification function. In the synchronous rectification process, through the current transformer and the sampling resistor The current detection is to detect whether there is an overcurrent phenomenon.
  • control module 30 is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the third switching tube according to the zero-crossing detection signal and the switching signal Q3 and the fourth switching tube Q4 are switched on and off, and the third switching tube Q3 and the fourth switching tube Q4 are turned on to charge the reactor L1 and turn off the third switching tube Q3 and The fourth switching tube Q4, the first switching tube Q1 are turned on, and the reactor L1 supplies power to the load; the control module 30 is also used to: if the input voltage of the AC power supply is in the negative half cycle, perform The zero-crossing detection signal and the switching signal control the opening and closing of the third switching tube Q3 and the fourth switching tube Q4, and the third switching tube Q3 and the fourth switching tube Q4 are turned on to connect The reactor L1 is charged, the third switching tube Q3 and the fourth switching tube Q4 are turned off, the second switching tube Q2 is driven to be turned on, and the reactor L1 supplies power to the load to achieve power factor
  • the control module drives the third switch tube and the fourth switch tube to conduct according to the zero-crossing detection signal to conduct the reactor During the charging process, the current on the current transformer is detected to determine whether there is a short circuit.
  • the control module drives the first switch tube to open, and the electric energy stored in the reactor will be The first switching tube is released to the subsequent circuit to supply power to the bus capacitor and load (such as a motor).
  • the control module drives the third switching tube and the fourth switching tube according to the zero-crossing detection signal Turn on to charge the reactor.
  • the control module drives the second switch tube to turn on.
  • the electric energy stored in the reactor will be released to the subsequent circuit through the second switch tube.
  • the bus capacitor and the load (such as a motor) supply power.
  • the DC voltage of the bus capacitor is boosted, so that the short-circuit current can be passed, reducing the distortion of the current waveform, and making the current waveform close Sine wave can improve the power factor of the PFC circuit.
  • the duration of the short-circuit current in the PFC circuit can be reasonably adjusted according to the pulse change Reasonable control of the number of times each switch is turned on/off can reduce the conduction loss of the switching unit, reduce switching loss, and improve efficiency.
  • a load drive module which is provided between the positive output terminal and the negative output terminal, and is configured to receive the DC output of the power factor correction module to supply power to the load;
  • the DC bus voltage detection module is connected to the DC output terminal of the power factor correction module and is arranged in parallel with the load driving module for detecting the DC bus voltage.
  • the load drive module is used to invert a regulated DC into a three-phase AC output to achieve power supply to the motor.
  • the detection of the DC output bus voltage of the factor correction module and the detection of the input voltage control the switching state of each switch tube in the power factor correction module and the pulse width when each switch tube is turned on.
  • control module is also connected to the load drive module for outputting an inverter control signal to the load drive module.
  • an air conditioner including: the power factor correction circuit as described in the technical solution of the first aspect of the present application.
  • the power factor correction circuit is applied to the motor drive system of the compressor, by detecting whether an overcurrent phenomenon occurs in the circuit, so as to prevent the motor from rotating too fast when the overcurrent occurs, causing the compressor to demagnetize.
  • Figure 1 shows a schematic diagram of a power factor correction circuit in the related art
  • Fig. 2 shows a schematic diagram of a power factor correction circuit according to an embodiment of the present application.
  • the power factor correction circuit is suitable for air conditioners and includes: a power factor correction module 10 for receiving a power supply signal, the power factor correction module 10 includes a switch tube, and the switch The tube is configured to control the power supply signal to supply power to the load; the drive module is connected to the drive input end of the switch tube for outputting switching signals to the switch tube; the control module 30 is connected to the drive module for To control the drive module to turn on the output of the switch signal or turn off the output of the switch signal; a current transformer 40 is arranged on the input side of the power factor correction module to collect sampling signals; the drive protection module 50 is connected to the The current transformer is connected to the control module, and is used to detect that the sampling signal is greater than or equal to a first safety threshold, and output a protection signal to the control module, and the protection signal is used to trigger the control module to turn off the drive The output of the module.
  • a power factor correction module 10 for receiving a power supply signal
  • the power factor correction module 10 includes a switch tube, and the switch The tube is configured to
  • a current transformer 40 is provided at the AC input end of the power factor correction module 10.
  • the current transformer 40 collects the input current or output current of the power factor correction module 10 based on the set position, and converts the current into The voltage signal output drives the protection module 50, so that the drive protection module 50 detects whether an over-current phenomenon occurs, so that when an over-current phenomenon is detected, the control stops outputting the switching signal to the power factor correction module 10.
  • the current transformer 40 does not make electrical contact with the circuit under test, and can not consume the power of the power supply under test, so it does not affect the high-efficiency and low-power control of the frequency conversion equipment.
  • the current transformer 40 directly collects the power factor correction module 10
  • the input terminal current is connected to the live and neutral terminal N of the AC power supply, so it can be more directly detected whether the rectifier is abnormal, and when the abnormality is determined, the corresponding abnormality can be determined under different working conditions
  • the component has smaller limitations and is more targeted and practical.
  • the current transformer 40 is an instrument that converts a large current on the primary side into a small current on the secondary side according to the principle of electromagnetic induction, and the current transformer 40 is applied to the measurement of power frequency large current.
  • the output voltage is proportional to the rate of change of the AC side current, so it can accurately detect whether there is an overcurrent phenomenon on the AC side, and the current transformer 40 collects the flow through the reactor.
  • the current signal is converted into a corresponding voltage signal and sent to the drive protection module 50 to determine whether an overcurrent phenomenon occurs based on the voltage signal collected by the current transformer 40.
  • the control module 30 outputs the protection signal.
  • a current transformer 40 is connected in series on the AC side of the power factor correction module 10 to detect the current on the AC side, and then the voltage signal output by the sensor is used as the input signal to drive the protection module 50, combined with
  • a sampling resistor Rs is connected in series to the negative output terminal of the power factor correction module 10. The voltage detected by the sampling resistor Rs is also input to the drive protection module 50. When either of the two input voltages exceeds the preset value of the current detection and drive protection module 50 When the voltage is applied, the protection of the current detection and driving protection module 50 is triggered and the power factor correction module 10 is turned off.
  • it further includes: a first reactor L1 and a second reactor L2, the first reactor L1 is arranged on the live wire of the AC power source, the second reactor The reactor L2 is arranged on the neutral line of the AC power source; the zero-crossing detection module 60 is arranged between the live wire terminal L and the neutral wire terminal N of the AC power source and is connected to the control module 30.
  • the zero detection module 60 is used to collect the zero-crossing detection signal between the live terminal L and the neutral terminal N; the control module 30 is also used to: according to the zero-crossing detection signal output by the zero-crossing detection module 60 Determine the phase state of the AC power source to output a corresponding switch control signal to the drive module according to the phase state, wherein the current transformer 40 is arranged at the live terminal L of the AC power source and the first Between the reactor L1, or between the neutral terminal N of the AC power supply and the second reactor L2.
  • the parallel first reactor L1 can convert the electrical energy supplied from the AC power supply into magnetic energy for energy storage, and can release the energy to achieve the boosting of the PFC circuit and the improvement of the power factor.
  • the zero-crossing detection module 60 can determine the real-time phase of the AC power supply, so as to drive different switching devices in the power factor correction module 10 to perform switching according to different phase states. Operate to realize the rectification function or the power factor correction (PFC) function respectively, thereby realizing the DC power supply on the load side based on the rectification function, or through PFC control, so that the AC side voltage and the AC side current are in phase.
  • PFC power factor correction
  • control module 30 crashes and resets when the circuit is interfered, or the first reactor L1 and the second reactor L2 are short-circuited abnormally, and so on.
  • the power factor correction module 10 is formed by a first switching tube Q1, a second switching tube Q2, a third switching tube Q3, and a fourth switching tube Q4.
  • a switch tube Q1 and a second switch tube Q2 are arranged on the upper part of the power factor correction module 10
  • the third switch tube Q3 and the fourth switch tube Q4 are arranged on the lower part of the power factor correction module 10
  • the first switch tube Q1 and the third switch The tube Q3 is arranged at the left part of the power factor correction module 10
  • the second switching tube Q2 and the fourth switching tube Q4 are arranged at the right part of the power factor correction module 10, the first switching tube Q1, the second switching tube Q2 ,
  • the third switching tube Q3 and the fourth switching tube Q4 both have their own freewheeling diodes.
  • the drain of the first switching tube Q1 and the drain of the second switching tube Q2 are connected in series and connected
  • the point is determined as the positive output terminal of the power factor correction module 10
  • the source of the third switching tube Q3 and the source of the fourth switching tube Q4 are connected in series, and the connection point is connected in series with the sampling resistor Rs before being grounded ,
  • the drain of the fourth switch tube Q4 is connected in series, and the connection point is connected to the neutral terminal N.
  • the first switching tube Q1, the second switching tube Q2, the third switching tube Q3, and the fourth switching tube Q4 can all be MOSFT (Mta-Oxid-Smicoductor Fid-ffct TrasIstor, metal oxide semiconductor field effect transistors, namely MOS tube), such as super junction MOSFT or SiC-MOSFT.
  • MOSFT Metal oxide semiconductor field effect transistors
  • the working mode of the MOS tube realizes the switch by controlling the on-off between the source and the drain by the gate, and the gate power is greater than the source power when it is turned on.
  • the control circuit performs the rectification operation or the power factor correction operation respectively, as a component of the motor drive system
  • the voltage is increased by alternately performing “power factor improvement actions” and “synchronous rectification actions” to achieve the purpose of increasing the allowable limit of the motor speed, and in the working process, by adding a current transformer 40 in the circuit
  • the power factor correction module 10 is controlled to stop working and re-run after the abnormality is eliminated, so as to ensure the safety of the motor driving process.
  • the driving module includes a first driving module 202 for driving the first switching tube Q1 and the third switching tube Q3, and a first driving module 202 for driving the second switching tube Q2 And the second drive module 204 of the fourth switch tube Q4, wherein, if the drive protection module 50 detects that the voltage signal is greater than the first safety threshold and/or the voltage drop is greater than the second safety threshold, then The control module 30 is triggered to turn off the driving output of the first driving module 202 and the second driving module 204.
  • the driving module includes a first driving module 202 and a second driving module 204 to realize the half-bridge driving of the H-bridge organizer.
  • the first switching tube Q1 and the third switching tube Q3 are driven by the first driving module 202
  • the second switching tube Q2 and the fourth switching tube Q4 are driven by the second driving module 204
  • the voltage signal output by the current transformer 40 and The voltage sampling signals of the sampling resistor Rs are all connected to the drive protection module 50.
  • the drive protection module 50 detects that the voltage output by the current transformer 40 and the voltage sampling signal on the sampling resistor Rs exceed the preset value, the first drive module will be forcibly shut down 202 and the second driving module 204 to protect the four switch tubes.
  • it further includes: a bus capacitor E, one end of the bus capacitor is connected to the positive output terminal, the other end of the bus capacitor is grounded, and the driving module outputs the switching signal through the When the AC power supply charges the bus capacitor or discharges the bus capacitor, the drive module does not output the switching signal, and the bus capacitor discharges.
  • the current transformer 40 is provided between the live terminal L of the AC power source and the first reactor L1, or the current transformer 40 is provided Between the neutral terminal N of the AC power supply and the second reactor L2.
  • the device by providing a current transformer 40 at the AC input end of the power factor correction module 10, no matter whether the rectification operation or the power factor correction operation is being performed, current flows through the current transformer 40, so that when a current is detected When flowing through the current transformer 40, the device will output the corresponding voltage, according to the current value that the four switch tubes of the power factor correction module 10 can withstand, in the overcurrent detection unit built in the drive protection module 50 or the current transformer 40 Set the voltage value to be protected.
  • the first switching tube Q1 and the second switching tube Q2 are connected in series between the live wire and the neutral line
  • the third switching tube Q3 and the fourth switching tube Q4 are connected in series between the live wire and the neutral line.
  • connection point is connected to one end of the sampling resistor Rs, and the other end of the sampling resistor Rs is grounded.
  • the voltage signal at both ends of the sampling resistor Rs is sampled, and the voltage signal is transmitted to the drive protection module 50, so that after detecting that the voltage drop across the sampling resistor Rs exceeds the second safety threshold, the control module 30 is triggered to turn off the output of the drive module.
  • the voltage can be sampled based on the current transformer 40 and/or the sampling resistor Rs in different current flow paths, and whether there is a voltage is determined according to the detection result of the sampled voltage
  • the short-circuit phenomenon can therefore meet the detection requirements of different combined flow paths of the first switching tube Q1, the second switching tube Q2, the third switching tube Q3, and the fourth switching tube Q4 in the power factor correction module 10.
  • the first switching tube Q1 and the third switching tube Q3 are driven by the first driving module 202
  • the second switching tube Q2 and the fourth switching tube Q4 are driven by the second driving module 204
  • the voltage signal output by the current transformer 40 and the sampling resistor Rs The voltage sampling signals of are connected to the drive protection module 50.
  • the drive protection module 50 detects that the voltage output by the current transformer 40 and the voltage sampling signal on the sampling resistor Rs exceed the preset value, the first drive module 202 and the first drive module 202 will be forcibly shut down.
  • the second drive module 204 protects the four switch tubes.
  • the current transformer 40 is mainly used to detect when the current passes through the first switching tube Q1 and the second switching tube Q2 in sequence, or when the current passes through the third switching tube Q3 and the fourth switching tube Q4 in sequence when a short circuit abnormality occurs, and sampling
  • the resistance Rs is mainly used to detect when the current passes through the first switching tube Q1 and the third switching tube Q3 in sequence, or when the current passes through the second switching tube Q2 and the fourth switching tube Q4 in sequence, when a short circuit abnormality occurs.
  • the protection signal generated based on the triggering of the current transformer 40 has the same priority as the protection signal generated based on the triggering of the sampling resistor Rs. Any abnormality in any way will trigger the drive protection module 50, and overcurrent The reason may be that the circuit is subject to electromagnetic or surge interference, which causes the control module 30 to crash and reset, or the reactor has a short circuit abnormality, etc.
  • control module 30 is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the output of the drive module to make the first switch Q1 and the The fourth switching tube Q4 turns on the switching signal and bypasses the corresponding freewheeling diode; the control module 30 is also used to: if the input voltage of the AC power supply is in the negative half cycle, control the drive module to output The switching signal that causes the second switching tube Q2 and the third switching tube Q3 to conduct, and the corresponding freewheeling diode is bypassed to realize synchronous rectification.
  • the freewheeling diode is a part of the P junction that exists between the source and drain of the first switching tube Q1.
  • the saturation voltage of the first switching tube Q1 (connected to The voltage between the drain and the source in the on state is lower than the forward voltage drop of the freewheeling diode. Therefore, compared with the current flowing in the parasitic diode, the voltage drop of the current flowing in the source and drain of the first switching tube Q1 is reduced, and the conduction loss can even be reduced. It is easy to understand that the current flowing in the first switching tube Q1 in the on state makes the conduction loss smaller than the current flowing in the freewheeling diode in the first switching tube Q1 in the off state.
  • third switching tubes Q3, and fourth switching tubes Q4 are also applicable.
  • the low-power synchronous rectification can be realized by using the principle of the low conduction voltage drop of the MOS transistor and turning on the corresponding MOS transistor according to the phase state of the alternating current.
  • control module 30 outputs a corresponding control signal according to the current alternating current phase detected by the zero-crossing detection module 60, and drives the corresponding switch tube to work.
  • the current passes through the current transformer 40 and the reactor, and then the freewheeling diodes of the first switching tube Q1 and the fourth switching tube Q4 are rectified to supply power to the system. Due to the large voltage drop of the freewheeling diode, energy wasted.
  • the control module 30 judges according to the zero-crossing detection module 60 that at the beginning of the positive half cycle of the AC power supply, the current flows through the current transformer 40 and the reactor, and the output switching signal drives the first switching tube Q1 and the fourth switch
  • the tube Q4 is turned on, so that the current flowing through the first switching tube Q1, the sampling resistor Rs and the freewheeling diode on the fourth switching tube Q4 flows through the MOS tube.
  • the low conduction characteristic of the MOS tube is used to bypass the freewheeling diode, thereby Reduce conduction loss.
  • the control module 30 controls to turn on the second switching tube Q2 and the third switching tube Q3, so that the four MOS tubes realize the synchronous rectification function.
  • the current transformer 40 With the current detection on the sampling resistor Rs, it detects whether there is an overcurrent phenomenon.
  • control module 30 is further configured to: if the input voltage of the AC power supply is in a positive half cycle, drive the third switch Q3 and the The fourth switching tube Q4 is turned on to charge the reactor. If the third switching tube Q3 and the fourth switching tube Q4 are turned off, the first switching tube Q1 is driven to turn on, and the reactor The stored electric energy is released through the first switch tube Q1 to supply power to the load; the control module 30 is also used to: if the input voltage of the AC power supply is in the negative half cycle, drive the third switch according to the zero-crossing detection signal The tube Q3 and the fourth switching tube Q4 are turned on to charge the reactor. If the third switching tube Q3 and the fourth switching tube Q4 are turned off, the first switching tube Q1 is driven to turn on , The electric energy stored in the reactor is released to supply power to the load through the first switching tube Q1, so as to realize power factor correction.
  • the control module 30 drives the third switching tube Q3 and the fourth switching tube Q4 to be turned on according to the zero-crossing detection signal.
  • the reactor is charged.
  • the control module 30 drives the first switching tube Q1 to turn on, and the electric energy stored in the reactor will be released to the subsequent circuit through the first switching tube Q1.
  • Supply power to the bus capacitor E and the load (such as a motor).
  • the control module 30 drives the third switching tube Q3 and the fourth switching tube Q4 to conduct according to the zero-crossing detection signal to conduct the reactor
  • the control module 30 drives the second switching tube Q2 to turn on, and the electric energy stored in the reactor will be released to the subsequent circuit through the second switching tube Q2 to provide the bus capacitor E is supplying power to the load (such as a motor).
  • the DC voltage of the bus capacitor E is boosted, so that the short-circuit current can be passed, reducing the distortion of the current waveform and making the current waveform Close to a sine wave, which can improve the power factor of the PFC circuit. Furthermore, by calculating the pulse width of the third switching tube Q3 or the first switching tube Q1 according to the bus voltage of the load, the duration of the short-circuit current in the PFC circuit can be reasonably adjusted. Reasonably controlling the turn-on/turn-off times of each switch according to the number of pulse changes can reduce the turn-on loss of the switching unit, reduce switching loss, and improve efficiency.
  • a load driving module 70 which is provided between the positive output terminal and the negative output terminal, and is configured to receive the power factor correction module 10 DC output to supply power to the load; a DC bus voltage detection module (not shown in the figure), connected to the DC output terminal of the power factor correction module 10, and set in parallel with the load driving module 70 for detecting DC bus voltage.
  • the load drive module 70 is used to invert a regulated DC into a three-phase AC output to achieve power supply to the motor.
  • the detection of the bus voltage of the DC output of the power factor correction module 10 and the detection of the input voltage control the switching state of each switching tube in the power factor correction module 10 and the pulse width when each switching tube is turned on.
  • control module 30 is further connected to the load driving module 70 for outputting an inverter control signal to the load driving module 70.
  • An air conditioner includes: the power factor correction circuit described in any one of the above embodiments.
  • the power factor correction circuit is applied to the motor drive system of the compressor, by detecting whether an overcurrent phenomenon occurs in the circuit, so as to prevent the motor from rotating too fast when the overcurrent occurs, causing the compressor to demagnetize.
  • the current transformer directly collects the input current of the power factor correction module, the different current flow paths corresponding to the power factor correction module when performing different functional operations can be detected by the current transformer for circuit abnormality. Directly detect whether the rectifier is abnormal, and when the abnormality is determined, the corresponding abnormal component can be determined under different working conditions.
  • the driver chip with protection function combined with the sampling resistor for overcurrent detection The program has smaller limitations and is more targeted and practical.
  • a current transformer is connected in series on the AC side of the power factor correction module to detect the current on the AC side, and then the voltage signal output by the sensor is used as the input signal to drive the protection module, combined with the power factor correction module
  • a sampling resistor connected in series with the negative output terminal. The voltage detected by the sampling resistor is also input to the drive protection module. When either of the two input voltages exceeds the preset voltage of the current detection and drive protection module, the current detection and drive protection will be triggered. The module protects and shuts down the power factor correction module, so that the detection function of overcurrent phenomenon can be realized on both the input and output sides.
  • the voltage can be sampled based on the current transformer and/or the sampling resistor in different current flow paths, and the detection result of the sampling voltage can be used to determine whether there is a short circuit Therefore, it can meet the detection requirements of different combined flow paths of the first switching tube, the second switching tube, the third switching tube, and the fourth switching tube in the power factor correction module.
  • a current transformer is connected in series on the AC side of the power factor correction module to detect the current on the AC side, and then the voltage signal output by the sensor is used as the driving protection module.
  • the input signal is combined with a sampling resistor connected in series with the negative output terminal of the power factor correction module.
  • the voltage detected by the sampling resistor is also input to the drive protection module.
  • the embodiments of the present application can be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, this application may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
  • a computer-usable storage media including but not limited to disk storage, CD-ROM, optical storage, etc.
  • These computer program instructions can also be stored in a computer-readable memory that can guide a computer or other programmable data processing equipment to work in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction device.
  • the device implements the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
  • These computer program instructions can also be loaded on a computer or other programmable data processing equipment, so that a series of operation steps are executed on the computer or other programmable equipment to produce computer-implemented processing, so as to execute on the computer or other programmable equipment.
  • the instructions provide steps for implementing functions specified in a flow or multiple flows in the flowchart and/or a block or multiple blocks in the block diagram.

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Abstract

A power factor correction circuit and an air conditioner. The power factor correction circuit comprises: a power factor correction module (10) used for receiving a power supply signal, the power factor correction module (10) comprising a switch tube, the switch tube being configured to control the power supply signal to supply power to a load; drive modules (202, 204) connected to a drive input end of the switch tube and used for outputting a switch signal to the switch tube; a control module (30) connected to the drive modules (202, 204) and used for controlling the drive modules (202, 204) to enable an output switch signal or disable an output switch signal; a current transformer (40) provided at an input side of the power factor correction module (10) to collect a sampling signal; and a drive protection module (50) connected to the current transformer (40) and the control module (30) and used for outputting a protection signal to the control module (30). By means of the technical solution, whether an abnormality occurs in a rectifier can be detected more directly, and when it is determined that an abnormality occurs, corresponding abnormal components can be determined in different working conditions.

Description

功率因数校正电路和空调器Power factor correction circuit and air conditioner
本申请要求于2019年05月17日提交中国专利局、申请号为“201910413439.X”、发明名称为“功率因数校正电路和空调器”、以及于2019年05月17日提交中国专利局申请号为“201920713087.5”、发明名称为“功率因数校正电路和空调器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires that it be submitted to the Chinese Patent Office on May 17, 2019, the application number is "201910413439.X", the title of the invention is "Power Factor Correction Circuit and Air Conditioner", and the application to the Chinese Patent Office on May 17, 2019 The priority of the Chinese patent application with the number "201920713087.5" and the invention title "Power factor correction circuit and air conditioner", the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及空调技术领域,具体而言,涉及一种功率因数校正电路和一种空调器。This application relates to the technical field of air conditioners, and specifically to a power factor correction circuit and an air conditioner.
背景技术Background technique
相关技术中,功率因数校正电路(Power Factor Correction,即PFC电路)采用大功率MOS开关技术作为主功率器件替代IGBT器件,利用MOS低导通阻抗的特性取代IGBT导通压降恒定的特性实现在中小功率下的功耗降低,以实现降低空调器的功耗。In related technologies, the power factor correction circuit (Power Factor Correction, or PFC circuit) uses high-power MOS switching technology as the main power device to replace IGBT devices, and uses the characteristics of low on-resistance of MOS to replace the characteristics of constant on-voltage drop of IGBTs. The power consumption is reduced under medium and small power, so as to reduce the power consumption of the air conditioner.
采用四个开关管构成功率因数校正模块,并采用两个半桥驱动芯片驱动,其中一个驱动芯片具有保护功能,结合采样电阻进行过流检测,若检测到大电流,则触发关闭对四个开关的驱动输出,以进行过流保护,但是该方案存在以下缺陷:Four switch tubes are used to form a power factor correction module, and two half-bridge drive chips are used to drive. One of the drive chips has a protection function and is combined with a sampling resistor for overcurrent detection. If a large current is detected, the four switches are triggered to close The driver output is used for over-current protection, but the scheme has the following defects:
如图1所示,现有的保护方案只能实现上下的Q1与Q3出现异常,或上下的Q2与Q4出现异常时的检测,而在实际应用中上下两个开关管由于驱动模块本身可以内置互锁保护电路,上下桥臂直通很难出现,所以该保护方案对应的故障出现的概率很低,实用性比较差。As shown in Figure 1, the existing protection scheme can only detect when the upper and lower Q1 and Q3 are abnormal, or the upper and lower Q2 and Q4 are abnormal. In practical applications, the upper and lower switch tubes can be built-in due to the drive module itself. Interlocking protection circuit, the upper and lower bridge arms are difficult to appear directly, so the probability of failure corresponding to this protection scheme is very low, and the practicability is relatively poor.
发明内容Summary of the invention
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本申请的一个目的在于提供一种功率因数校正电路。To this end, an object of the present application is to provide a power factor correction circuit.
本申请的另一个目的在于提供一种空调器。Another object of the application is to provide an air conditioner.
为了实现上述目的,根据本申请的第一方面的实施例,提供了一种功率因数校正电路,包括:功率因数校正模块,接收供电信号,所述功率因数校正模块包括开关管,所述开关管被配置为控制所述供电信号对负载供电;驱动模块,连接至所述开关管的驱动输入端,用于向所述开关管输出开关信号;控制模块,连接至所述驱动模块,用于控制所述驱动模块开启输出所述开关信号或关闭输出所述开关信号;电流互感器,设置于所述功率因数校正模块的输入侧,以采集采样信号;驱动保护模块,与所述电流互感器以及所述控制模块连接,用于检测到所述采样信号大于或等于第一安全阈值,向所述控制模块输出保护信号,所述保护信号用于触发所述控制模块关闭所述驱动模块的输出。In order to achieve the above objective, according to an embodiment of the first aspect of the present application, a power factor correction circuit is provided, which includes a power factor correction module that receives a power supply signal, the power factor correction module includes a switch tube, and the switch tube Is configured to control the power supply signal to supply power to the load; a drive module, connected to the drive input end of the switch tube, for outputting a switch signal to the switch tube; a control module, connected to the drive module, for controlling The drive module turns on the output of the switch signal or turns off the output of the switch signal; a current transformer is arranged on the input side of the power factor correction module to collect sampling signals; the drive protection module is connected with the current transformer and The control module is connected to detect that the sampling signal is greater than or equal to a first safety threshold, and output a protection signal to the control module, where the protection signal is used to trigger the control module to turn off the output of the drive module.
在该技术方案中,在功率因数校正模块的交流输入端设置电流互感器,电流互感器基于设置的位置,采集功率因数校正模块的输入电流,或输出电流,并将电流转换为电压信号输出驱动保护模块上,以由驱动保护模块检测是否出现过流现象,以在检测到出现过流现象的情况下,控制停止向功率因数校正模块输出开关信号,一方面,由于电流互感器不与被测电路发生电接触,能够不消耗被测电源的功率,因此不影响变频设备的高效低功耗控制,另一方面,由于电流互感器直接采集功率因数校正模块的输入端电流,使功率因数校正模块在执行不同的功能操作时对应的不同电流流路均可以通过电流互感器进行电路异常检测,因此能够更加直接的检测到整流器是否出现异常,以及在确定出现异常时,在不同的工况下能够确定对应的异常部件,相对于现有技术中采用具有保护功能的驱动芯片结合采样电阻进行过流检测的方案,局限性更小,并且更加具有针对性与实用性。In this technical solution, a current transformer is set at the AC input end of the power factor correction module. Based on the set position, the current transformer collects the input current or output current of the power factor correction module, and converts the current into a voltage signal for output drive On the protection module, the drive protection module detects whether there is an over-current phenomenon, so that when an over-current phenomenon is detected, it controls to stop outputting the switching signal to the power factor correction module. On the one hand, because the current transformer is not in contact with the measured The electrical contact of the circuit does not consume the power of the power supply under test, so it does not affect the high-efficiency and low-power control of the frequency conversion equipment. On the other hand, because the current transformer directly collects the input current of the power factor correction module, the power factor correction module When performing different functional operations, the corresponding different current flow paths can be detected by the current transformer for circuit abnormality, so it can be more directly detected whether the rectifier is abnormal, and when the abnormality is determined, it can be used under different working conditions. Determining the corresponding abnormal components has smaller limitations and more pertinence and practicability compared to the prior art that uses a driving chip with protection function combined with a sampling resistor for overcurrent detection.
其中,第一安全阈值为检测功率因数校正模块的输入侧的安全电压,优选的为安全电压上限值。Wherein, the first safety threshold is the safety voltage at the input side of the detection power factor correction module, preferably the safety voltage upper limit value.
其中,本领域的技术人员能够理解的是,电流互感器是依据电磁感应原理将一次侧大电流转换为二次侧小电流来测量的仪器,电流互感器应用于工频大电流的测量场合,以实现变流和电气隔离功能,基于电磁感应原理,输出电压与交流侧电流的变化率成正比,因此能够准确检测交流侧是否出现过流现象,通过电流互感器采集通过电抗器的电流信号,并转为相应的电压信号输送给驱动保护模块,以基于电流互感器采集的电压信号, 判断是否出现过流现象。Among them, those skilled in the art can understand that a current transformer is an instrument that converts a large current on the primary side into a small current on the secondary side based on the principle of electromagnetic induction for measurement. The current transformer is used in power frequency large current measurement occasions. In order to realize the function of current conversion and electrical isolation, based on the principle of electromagnetic induction, the output voltage is proportional to the rate of change of the AC side current, so it can accurately detect whether there is overcurrent on the AC side, and collect the current signal through the reactor through the current transformer. It is converted into a corresponding voltage signal and sent to the drive protection module to determine whether an overcurrent phenomenon occurs based on the voltage signal collected by the current transformer.
在上述技术方案中,还包括:采样电阻,设置在所述功率因数校正模块的负极输出端,并连接至所述驱动保护模块,所述驱动保护模块在检测到所述采样电阻上的压降超过第二安全阈值,所述控制模块输出所述保护信号。In the above technical solution, it further includes: a sampling resistor, which is arranged at the negative output terminal of the power factor correction module and connected to the drive protection module. The drive protection module detects a voltage drop on the sampling resistor. When the second safety threshold is exceeded, the control module outputs the protection signal.
进一步地,通过在功率因数校正模块的交流侧串联一个电流互感器,用于负责检测交流侧的电流,然后将该传感器输出的电压信号作为驱动保护模块的输入信号,结合在功率因数校正模块的负极输出端串联的采样电阻,该采样电阻检测的电压也输入驱动保护模块,当这两路的输入电压任何一个超过电流检测及驱动保护模块的预设电压时,都将触发电流检测及驱动保护模块的保护并关断功率因数校正模块,从而在输入输出侧均可以实现对过流现象的检测功能。Furthermore, a current transformer is connected in series on the AC side of the power factor correction module to be responsible for detecting the current on the AC side, and then the voltage signal output by the sensor is used as the input signal to drive the protection module, combined with the power factor correction module A sampling resistor connected in series with the negative output terminal. The voltage detected by the sampling resistor is also input to the drive protection module. When either of the two input voltages exceeds the preset voltage of the current detection and drive protection module, the current detection and drive protection will be triggered. The module protects and shuts down the power factor correction module, so that the detection function of overcurrent phenomenon can be realized on both the input and output sides.
第二安全阈值为检测功率因数校正模块的输出侧的安全电压,优选的为安全电压上限值。The second safety threshold is the safety voltage on the output side of the detection power factor correction module, preferably the safety voltage upper limit value.
在上述任一项技术方案中,还包括:第一电抗器和第二电抗器,所述第一电抗器设置于交流电源的火线、所述第二电抗器设置于所述交流电源的零线上;过零检测模块,设置在所述交流电源的火线端与零线端之间,并连接至所述控制模块,所述过零检测模块用于采集所述火线端与所述零线端之间的过零检测信号;所述控制模块还用于:根据所述过零检测模块输出的过零检测信号确定所述交流电源的相位状态,以根据所述相位状态向所述驱动模块输出对应的开关控制信号,其中,所述交流电源用于输出所述供电信号,所述电流互感器设置于所述交流电源的火线端与所述第一电抗器之间,或设置于所述交流电源的零线端与所述第二电抗器之间。In any one of the above technical solutions, further comprising: a first reactor and a second reactor, the first reactor is arranged on the live line of the AC power source, and the second reactor is arranged on the neutral line of the AC power source On; zero-crossing detection module, set between the live wire end and the neutral wire end of the AC power supply, and connected to the control module, the zero-crossing detection module is used to collect the live wire end and the zero wire end The control module is also used to determine the phase state of the AC power supply according to the zero-crossing detection signal output by the zero-crossing detection module, so as to output to the drive module according to the phase state The corresponding switch control signal, wherein the AC power supply is used to output the power supply signal, and the current transformer is arranged between the live terminal of the AC power supply and the first reactor, or is arranged in the AC Between the neutral end of the power supply and the second reactor.
在该技术方案中,通过设置第一电抗器和第二电抗器,相对于单电抗器电路,一方面,能够可现两个电抗器叠加的效果,另一方面,能够代替装配困难的大尺寸电抗器,安装在功率因数校正电路中,以降低安装难度。In this technical solution, by arranging the first reactor and the second reactor, compared with a single reactor circuit, on the one hand, the effect of superimposing two reactors can be realized, and on the other hand, it can replace the large size that is difficult to assemble The reactor is installed in the power factor correction circuit to reduce the difficulty of installation.
进一步地,通过将并联的第一电抗器与第二电抗器设置在功率因数校正模块的交流输入端与交流电源之间,在交流电源进行交流输出时,并联的第一电抗器与第二电抗器能够将从交流电源供给的电能转换为磁能以作为能量存储,并能够通过释放该能量来实现PFC电路的升压和功率因数的改善。Further, by arranging the first reactor and the second reactor connected in parallel between the AC input end of the power factor correction module and the AC power supply, when the AC power supply performs AC output, the first reactor and the second reactor connected in parallel are The converter can convert the electrical energy supplied from the AC power supply into magnetic energy for energy storage, and can realize the boosting of the PFC circuit and the improvement of the power factor by releasing the energy.
另外,通过在火线与零线之间设置过零检测模块,以由过零检测模块判断交流电源的实时相位,以便根据不同的相位状态驱动功率因数校正模块中不同的开关器件执行开关操作,以分别实现整流功能或功率因数校正(PFC)功能,从而基于整流功能实现负载端的直流供电,或通过PFC控制,使交流侧电压与交流侧电流在相位上达到一致。In addition, by setting a zero-crossing detection module between the live line and the neutral line, the zero-crossing detection module can determine the real-time phase of the AC power supply, so as to drive different switching devices in the power factor correction module to perform switching operations according to different phase states. The rectification function or the power factor correction (PFC) function is realized respectively, so that the DC power supply of the load is realized based on the rectification function, or through PFC control, the AC side voltage and the AC side current are in phase.
另外,产生过流现象的原因很多,比如电路受到干扰引起控制模块死机复位,或者并联的第一电抗器与第二电抗器发生短路异常等等。In addition, there are many reasons for the over-current phenomenon, for example, the circuit is disturbed and the control module crashes and resets, or the first reactor and the second reactor connected in parallel have a short circuit abnormality.
在上述任一项技术方案中,所述电流互感器设置在所述交流电源的火线端与所述第一电抗器之间,或所述电流互感器设置在所述交流电源的零线端与所述第二电抗器之间;所述驱动保护模块还用于:若检测到所述电压信号大于第一安全阈值,则向所述控制模块输出所述保护信号,以关闭所述驱动模块的输出。In any of the above technical solutions, the current transformer is arranged between the live terminal of the AC power source and the first reactor, or the current transformer is arranged between the neutral terminal and the neutral terminal of the AC power source. Between the second reactor; the drive protection module is also used to: if the voltage signal is detected to be greater than the first safety threshold, output the protection signal to the control module to turn off the drive module Output.
在上述任一项技术方案中,所述功率因数校正模块由第一开关管、第二开关管、第三开关管与第四开关管构造形成,所述第一开关管、所述第二开关管、所述第三开关管与所述第四开关管均自带续流二极管,将所述第一开关管的漏极与所述第二开关管的漏极串联,并将连接点确定为所述功率因数校正模块的正极输出端,将所述第三开关管的源极与第四开关管的源极串联,并将连接点与所述采样电阻串联后接地,将所述第一开关管的源极与所述第三开关管的漏极串联,并将连接点连接至所述火线端,将所述第二开关管的源极与所述第四开关管的漏极串联,并将连接点连接至所述零线端。In any one of the above technical solutions, the power factor correction module is formed by a first switching tube, a second switching tube, a third switching tube, and a fourth switching tube. The first switching tube, the second switching tube The third switching tube, the third switching tube and the fourth switching tube all have their own freewheeling diodes. The drain of the first switching tube is connected in series with the drain of the second switching tube, and the connection point is determined as The positive output terminal of the power factor correction module connects the source of the third switching tube and the source of the fourth switching tube in series, and connects the connection point in series with the sampling resistor and then grounds, and connects the first switch The source of the tube is connected in series with the drain of the third switching tube, and the connection point is connected to the live terminal, the source of the second switching tube is connected in series with the drain of the fourth switching tube, and Connect the connection point to the neutral terminal.
所述功率因数校正模块由第一开关管、第二开关管、第三开关管与第四开关管构造形成,第一开关管与第二开关管设置于功率因数校正模块的上部,第三开关管与第四开关管设置于功率因数校正模块的下部,第一开关管与第三开关管设置于功率因数校正模块的左部,第二开关管与第四开关管设置于功率因数校正模块的右部,所述第一开关管、所述第二开关管、所述第三开关管与所述第四开关管均自带续流二极管,将所述第一开关管的漏极与所述第二开关管的漏极串联,并将连接点确定为所述功率因数校正模块的正极输出端,将所述第三开关管的源极与第四开关管的源极串联,并将连接点与所述采样电阻串联后接地,将所述第一开关管的源极与所述第三开关管的漏极串联,并将连接点连接至所述火线端,将所述第二开关 管的源极与所述第四开关管的漏极串联,并将连接点连接至所述零线端。The power factor correction module is formed by a first switch tube, a second switch tube, a third switch tube, and a fourth switch tube. The first switch tube and the second switch tube are arranged on the upper part of the power factor correction module. The fourth switch tube and the second switch tube are arranged at the lower part of the power factor correction module, the first switch tube and the third switch tube are arranged at the left part of the power factor correction module, and the second switch tube and the fourth switch tube are arranged at the bottom of the power factor correction module. On the right, the first switching tube, the second switching tube, the third switching tube, and the fourth switching tube are all equipped with freewheeling diodes to connect the drain of the first switching tube to the The drain of the second switching tube is connected in series, and the connection point is determined as the positive output terminal of the power factor correction module, the source of the third switching tube is connected in series with the source of the fourth switching tube, and the connection point is Connected in series with the sampling resistor and grounded, connect the source of the first switch in series with the drain of the third switch, connect the connection point to the live terminal, and connect the The source is connected in series with the drain of the fourth switch tube, and the connection point is connected to the neutral terminal.
具体地,第一开关管、第二开关管、第三开关管及第四开关管均可以为MOSFET(Metal-Oxide-Semiconductor Field-Effect TransIstor,金属氧化物半导体场效应晶体管,即MOS管),例如超结MOSFET、或者SiC-MOSFET。Specifically, the first switching tube, the second switching tube, the third switching tube, and the fourth switching tube may all be MOSFETs (Metal-Oxide-Semiconductor Field-Effect TransIstor, metal oxide semiconductor field effect transistor, that is, MOS tube), For example, super junction MOSFET, or SiC-MOSFET.
MOS管的工作方式,通过栅极控制源极与漏极之间通断实现开关,导通时需要栅极电源大于源极电源。The working mode of the MOS tube realizes the switch by controlling the on-off between the source and the drain by the gate, and the gate power is greater than the source power when it is turned on.
在该技术方案中,通过设置由四个开关管构成的功率因数校正模块,结合控制模块输出的控制指令,控制电路分别执行整流操作或功率因数校正操作,在作为电机驱动系统的构成部分时,通过交替地进行“功率因数改善动作”以及“同步整流动作”来进行升压,以达到提高电机转速的允许限度的目的,并且在工作过程中,通过在电路中增加设置电流互感器以检测运行电流,并且在检测到出现电流异常的情况下,控制功率因数校正模块停止工作,在异常排除后重新运行,从而保证电机驱动过程的安全性。In this technical solution, by setting a power factor correction module composed of four switch tubes, combined with the control instructions output by the control module, the control circuit performs rectification operation or power factor correction operation respectively. When used as a component of the motor drive system, Boost the voltage by alternately performing "power factor improvement actions" and "synchronous rectification actions" to achieve the purpose of increasing the allowable limit of the motor speed, and during the work process, by adding a current transformer to the circuit to detect operation When the abnormal current is detected, the power factor correction module is controlled to stop working and re-run after the abnormality is eliminated, so as to ensure the safety of the motor driving process.
在该技术方案中,通过在功率因数校正模块的交流输入端设置电流互感器,无论在执行整流操作还是功率因数校正操作,均有电流流过电流互感器,从而在检测到有电流流过电流互感器时,该器件将输出相应的电压,根据功率因数校正模块的四个开关管能够承受的电流值,在驱动保护模块或电流互感器内置的过流检测单元中设定需要保护的电压值,第一开关管于第二开关管串联在火线于零线之间,第三开关管于第四开关管串联在火线于零线之间,当第一开关管-第二开关管或者第三开关管-第四开关管出现异常过流时,该电流将通过电流互感器输出相应电压并触发驱动保护模块,进而关断驱动模块的开关信号,从而保护实现对开关管的过流,当过流信号解除,驱动保护模块将解除对过流驱动模块的控制,以恢复正常工作,从而在整流操作过程中,或功率因数校正过程中均可实现对概率比较高的故障的及时有效的检测,以达到提升整个PFC电路的安全性的目的。In this technical solution, by setting a current transformer at the AC input end of the power factor correction module, no matter whether the rectification operation or the power factor correction operation is performed, current flows through the current transformer, so that when it is detected that there is current flowing through the current When a transformer is used, the device will output the corresponding voltage. According to the current value that the four switch tubes of the power factor correction module can withstand, the voltage value that needs to be protected is set in the overcurrent detection unit built in the drive protection module or the current transformer , The first switching tube is connected in series with the second switching tube between the live wire and the neutral line, and the third switching tube is connected in series with the fourth switching tube between the live wire and the neutral line. When the first switching tube-the second switching tube or the third When the switch tube-the fourth switch tube has abnormal overcurrent, the current will output the corresponding voltage through the current transformer and trigger the drive protection module, and then turn off the switch signal of the drive module, so as to protect the overcurrent to the switch tube. When the current signal is released, the drive protection module will release the control of the overcurrent drive module to resume normal operation, so that timely and effective detection of faults with relatively high probability can be achieved during the rectification operation or the power factor correction process. In order to achieve the purpose of improving the safety of the entire PFC circuit.
具体地,将第三开关管的源极与第四开关管的源极互联后,将连接点连接至采样电阻的一端,并将采样电阻的另一端接地,通过采集采样电阻两端的电压信号,并将该电压信号传输至驱动保护模块,从而在检测到采样电阻两端的压降超过第二安全阈值后,触发控制模块关闭所述驱动模块的输出。Specifically, after interconnecting the source of the third switching tube with the source of the fourth switching tube, the connection point is connected to one end of the sampling resistor, and the other end of the sampling resistor is grounded. By collecting the voltage signals at both ends of the sampling resistor, The voltage signal is transmitted to the drive protection module, so that after detecting that the voltage drop across the sampling resistor exceeds the second safety threshold, the control module is triggered to turn off the output of the drive module.
对于设置有电流互感器与采样电阻的功率因数校正电路,在不同的电流流路中均可以基于电流互感器和/或采样电阻对电压进行采样,并根据采样电压的检测结果确定是否存在短路现象,因此能够满足功率因数校正模块中第一开关管、第二开关管、第三开关管与第四开关管的不同结合流路的检测需求。For power factor correction circuits equipped with current transformers and sampling resistors, the voltage can be sampled based on the current transformers and/or sampling resistors in different current flow paths, and the detection results of the sampling voltages can be used to determine whether there is a short circuit. Therefore, the detection requirements of different combined flow paths of the first switching tube, the second switching tube, the third switching tube and the fourth switching tube in the power factor correction module can be met.
在上述任一项技术方案中,所述驱动模块包括用于驱动所述第一开关管与所述第三开关管的第一驱动模块,以及用于驱动所述第二开关管与所述第四开关管的第二驱动模块,其中,若所述驱动保护模块在检测到所述电压信号大于第一安全阈值和/或所述压降大于第二安全阈值,则触发所述控制模块关闭所述第一驱动模块与所述第二驱动模块的驱动输出。In any of the above technical solutions, the driving module includes a first driving module for driving the first switching tube and the third switching tube, and a driving module for driving the second switching tube and the first switching tube. The second drive module with four switch tubes, wherein, if the drive protection module detects that the voltage signal is greater than the first safety threshold and/or the voltage drop is greater than the second safety threshold, the control module is triggered to turn off the The drive output of the first drive module and the second drive module.
在该技术方案中,驱动模块包括第一驱动模块与第二驱动模块,以实现H桥整理器的半桥驱动。In this technical solution, the driving module includes a first driving module and a second driving module to realize the half-bridge driving of the H-bridge organizer.
具体地,第一开关管与第三开关管采用第一驱动模块驱动,第二开关管与第四开关管采用第二驱动模块驱动,电流互感器输出的电压信号和采样电阻的电压采样信号均连接到驱动保护模块,当驱动保护模块检测到电流互感器输出的电压和采样电阻上的电压采样信号超出预设值将强制关断第一驱动模块与第二驱动模块,从而保护四个开关管。Specifically, the first switching tube and the third switching tube are driven by the first driving module, the second switching tube and the fourth switching tube are driven by the second driving module, and the voltage signal output by the current transformer and the voltage sampling signal of the sampling resistor are both Connected to the drive protection module, when the drive protection module detects that the voltage output by the current transformer and the voltage sampling signal on the sampling resistor exceed the preset value, it will forcibly shut down the first drive module and the second drive module, thereby protecting the four switch tubes .
其中,电流互感器主要用于当电流依次经过第一开关管与第二开关管,或者当电流依次经过第三开关管和第四开关管时发生短路异常时的检测,采样电阻主要用于当电流依次经过第一开关管与第三开关管,或者当电流依次经过第二开关管和第四开关管时发生短路异常时的检测。Among them, the current transformer is mainly used to detect when the current passes through the first switching tube and the second switching tube in turn, or when the current passes through the third switching tube and the fourth switching tube in turn, when a short circuit is abnormal. Detection when the current passes through the first switch tube and the third switch tube in turn, or when the current passes through the second switch tube and the fourth switch tube in turn, when a short circuit is abnormal.
其中,本领域的技术人员能够理解的是,基于电流互感器触发生成的保护信号与基于采样电阻触发生成的保护信号的优先级相同,任何一路发生异常均触发驱动保护模块,过流原因可能为电路受到电磁或者浪涌干扰引起控制模块死机复位,或者电抗器发生短路异常等等。Among them, those skilled in the art can understand that the priority of the protection signal generated based on the current transformer trigger is the same as that of the protection signal generated based on the sampling resistor trigger. Any abnormality in any way will trigger the drive protection module, and the cause of overcurrent may be The circuit is subject to electromagnetic or surge interference, causing the control module to crash and reset, or the reactor has a short circuit abnormality, etc.
在上述任一项技术方案中,还包括:母线电容,所述母线电容的一端连接至所述正极输出端,所述母线电容的另一端接地,驱动模块输出所述开关信号,通过所述交流电源对所述母线电容充电,或所述母线电容放电,驱动模块不输出所述开关信号,所述母线电容放电。In any of the above technical solutions, it further includes: a bus capacitor, one end of the bus capacitor is connected to the positive output terminal, the other end of the bus capacitor is grounded, and the driving module outputs the switching signal through the AC The power supply charges the bus capacitance or discharges the bus capacitance, the driving module does not output the switching signal, and the bus capacitance is discharged.
在上述任一项技术方案中,所述控制模块还用于:若所述交流电源的输入电压处于正半周,则控制所述驱动模块输出用于使所述第一开关管与 所述第四开关管导通的开关信号,并旁路对应的续流二极管;所述控制模块还用于:若所述交流电源的输入电压处于负半周,则控制所述驱动模块输出用于使所述第二开关管与所述第三开关管导通的开关信号,并旁路对应的续流二极管,以实现同步整流。In any of the above technical solutions, the control module is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the output of the drive module to make the first switch tube and the fourth The switching signal of the switch tube is turned on, and the corresponding freewheeling diode is bypassed; the control module is also used for: if the input voltage of the AC power supply is in the negative half cycle, control the drive module to output for causing the first The second switching tube and the third switching tube conduct the switching signal, and bypass the corresponding freewheeling diode to achieve synchronous rectification.
其中,在第一开关管的内部具有续流二极管,续流二极管是在第一开关管的源极与漏极之间存在的PN结的部分,第一开关管的饱和电压(接通状态下的漏极源极间电压)低于续流二极管的正向的电压降。由此,在第一开关管的源极漏极中流过电流与在寄生二极管中流过电流相比,电压降变小,甚至能够降低导通损失。易于理解地讲,在接通状态的第一开关管中流过电流与在断开状态的第一开关管中的续流二极管中流过电流相比,使导通损失变小,此外,对于其他的第二开关管、第三开关管与第四开关管也适用。Among them, there is a freewheeling diode inside the first switching tube. The freewheeling diode is part of the PN junction existing between the source and drain of the first switching tube. The saturation voltage of the first switching tube (in the on state) The voltage between the drain and the source) is lower than the forward voltage drop of the freewheeling diode. As a result, compared with the current flowing in the parasitic diode, the voltage drop in the current flowing in the source and drain of the first switch tube is reduced, and the conduction loss can even be reduced. It is easy to understand that the current flowing in the first switching tube in the on state makes the conduction loss smaller than the current flowing in the freewheeling diode in the first switching tube in the off state. In addition, for other The second switching tube, the third switching tube, and the fourth switching tube are also applicable.
在该技术方案中,通过利用MOS管低导通压降的原理,根据交流电的相位状态开通相应的MOS管即可实现低功耗同步整流。In this technical solution, the low-power synchronous rectification can be realized by using the principle of low conduction voltage drop of the MOS tube and turning on the corresponding MOS tube according to the phase state of the alternating current.
具体的,控制模块根据过零检测模块检测到的当前交流电相位进行输出相应的控制信号,驱动相应的开关管工作。Specifically, the control module outputs a corresponding control signal according to the current alternating current phase detected by the zero-crossing detection module, and drives the corresponding switch tube to work.
相关技术中,在进行同步整流时,在交流电源正半周时,电流经过电流互感器及电抗器,然后通过第一开关管于第四开关管的续流二极管整流对系统供电,此时由于续流二极管压降较大,造成能源浪费。In the related art, when performing synchronous rectification, during the positive half cycle of the AC power supply, the current passes through the current transformer and the reactor, and then rectifies the system through the freewheeling diodes of the first switch tube and the fourth switch tube. The voltage drop of the flow diode is large, causing energy waste.
在该技术方案中,此时控制模块根据过零检测模块判断在交流电源的正半周开始时,电流经过电流互感器及电抗器,输出开关信号驱动第一开关管与第四开关管导通,使流过第一开关管、采样电阻第四开关管上续流二极管的电流流过MOS管,利用MOS管的低导通特性,旁路续流二极管,从而降低导通损耗。同理在交流电源负半周时,控制模块则控制开通第二开关管与第三开关管,使四个MOS管实现同步整流功能,在同步整流过程中,通过对经过电流互感器与采样电阻上的电流检测,检测是否出现过流现象。In this technical solution, at this time, the control module judges according to the zero-crossing detection module that at the beginning of the positive half cycle of the AC power supply, the current passes through the current transformer and the reactor, and the output switching signal drives the first switching tube and the fourth switching tube to conduct. The current flowing through the first switching tube and the freewheeling diode on the fourth switching tube of the sampling resistor flows through the MOS tube, and the low conduction characteristic of the MOS tube is used to bypass the freewheeling diode, thereby reducing conduction loss. Similarly, in the negative half cycle of the AC power supply, the control module controls to turn on the second switching tube and the third switching tube, so that the four MOS tubes realize the synchronous rectification function. In the synchronous rectification process, through the current transformer and the sampling resistor The current detection is to detect whether there is an overcurrent phenomenon.
在上述任一项技术方案中,所述控制模块30还用于:若所述交流电源的输入电压处于正半周,则根据所述过零检测信号与所述开关信号控制所述第三开关管Q3与所述第四开关管Q4开闭,所述第三开关管Q3与所述第四开关管Q4导通,以对所述电抗器L1进行充电,关断所述第三开关管 Q3与所述第四开关管Q4,所述第一开关管Q1导通,所述电抗器L1向负载供电;所述控制模块30还用于:若所述交流电源的输入电压处于负半周,则根据所述过零检测信号与所述开关信号控制所述第三开关管Q3与所述第四开关管Q4开闭,所述第三开关管Q3与所述第四开关管Q4导通,以对所述电抗器L1进行充电,关断所述第三开关管Q3与所述第四开关管Q4,驱动所述第二开关管Q2导通,所述电抗器L1向负载供电,以实现功率因数校正。In any of the above technical solutions, the control module 30 is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the third switching tube according to the zero-crossing detection signal and the switching signal Q3 and the fourth switching tube Q4 are switched on and off, and the third switching tube Q3 and the fourth switching tube Q4 are turned on to charge the reactor L1 and turn off the third switching tube Q3 and The fourth switching tube Q4, the first switching tube Q1 are turned on, and the reactor L1 supplies power to the load; the control module 30 is also used to: if the input voltage of the AC power supply is in the negative half cycle, perform The zero-crossing detection signal and the switching signal control the opening and closing of the third switching tube Q3 and the fourth switching tube Q4, and the third switching tube Q3 and the fourth switching tube Q4 are turned on to connect The reactor L1 is charged, the third switching tube Q3 and the fourth switching tube Q4 are turned off, the second switching tube Q2 is driven to be turned on, and the reactor L1 supplies power to the load to achieve power factor Correction.
在该技术方案中,在电路用于进行PFC操作时,在输入处于交流电源的正半周时,控制模块根据过零检测信号,驱动第三开关管与第四开关管导通,对电抗器进行充电,在充电过程中,通过检测电流互感器上的电流确定是否出现短路现象,当关断第三开关管与第四开关管时,控制模块驱动第一开关管打开,电抗器储存的电能将通过第一开关管释放给后级电路,给母线电容与负载(比如电机)供电,在输入处于交流电源的负半周时,控制模块根据过零检测信号,驱动第三开关管与第四开关管导通,对电抗器进行充电,当关断第三开关管与第四开关管时,控制模块驱动第二开关管打开,电抗器储存的电能将通过第二开关管释放给后级电路,给母线电容与负载(比如电机)供电,通过向母线电容释放在电抗器中积蓄的能量,对母线电容的直流电压进行升压,从而能够通过短路电流,减小电流波形的失真,使电流波形接近正弦波,进而能够改善PFC电路的功率因数,进一步地,通过根据负载的母线电压计算第三开关管或第一开关管的脉宽,能够合理调整PFC电路中短路电流的持续时间,根据脉冲变化次数合理控制各个开关导通/关断的次数,能够降低开关单元的导通损失,降低开关损耗,提高效率。In this technical solution, when the circuit is used for PFC operation, when the input is in the positive half cycle of the AC power supply, the control module drives the third switch tube and the fourth switch tube to conduct according to the zero-crossing detection signal to conduct the reactor During the charging process, the current on the current transformer is detected to determine whether there is a short circuit. When the third switch tube and the fourth switch tube are turned off, the control module drives the first switch tube to open, and the electric energy stored in the reactor will be The first switching tube is released to the subsequent circuit to supply power to the bus capacitor and load (such as a motor). When the input is in the negative half cycle of the AC power supply, the control module drives the third switching tube and the fourth switching tube according to the zero-crossing detection signal Turn on to charge the reactor. When the third switch tube and the fourth switch tube are turned off, the control module drives the second switch tube to turn on. The electric energy stored in the reactor will be released to the subsequent circuit through the second switch tube. The bus capacitor and the load (such as a motor) supply power. By releasing the energy accumulated in the reactor to the bus capacitor, the DC voltage of the bus capacitor is boosted, so that the short-circuit current can be passed, reducing the distortion of the current waveform, and making the current waveform close Sine wave can improve the power factor of the PFC circuit. Furthermore, by calculating the pulse width of the third switching tube or the first switching tube according to the bus voltage of the load, the duration of the short-circuit current in the PFC circuit can be reasonably adjusted according to the pulse change Reasonable control of the number of times each switch is turned on/off can reduce the conduction loss of the switching unit, reduce switching loss, and improve efficiency.
在上述任一项技术方案中,还包括:负载驱动模块,设置于所述正极输出端与所述负极输出端之间,用于接收所述功率因数校正模块的直流输出,以对负载供电;直流母线电压检测模块,连接至所述功率因数校正模块的直流输出端,并与所述负载驱动模块并联设置,用于检测直流母线电压。In any one of the above technical solutions, it further includes: a load drive module, which is provided between the positive output terminal and the negative output terminal, and is configured to receive the DC output of the power factor correction module to supply power to the load; The DC bus voltage detection module is connected to the DC output terminal of the power factor correction module and is arranged in parallel with the load driving module for detecting the DC bus voltage.
在该技术方案中,在负载为电机的应用场景中,负载驱动模块用于将稳压直流逆变为三相交流输出,以实现对电机供电,结合直流母线电压检 测模块的设置,通过对功率因数校正模块的直流输出的母线电压的检测,及所述输入电压的检测,控制功率因数校正模块中各个开关管元的开关状态以及各个开关管导通时的脉宽。In this technical solution, in the application scenario where the load is a motor, the load drive module is used to invert a regulated DC into a three-phase AC output to achieve power supply to the motor. Combined with the setting of the DC bus voltage detection module, The detection of the DC output bus voltage of the factor correction module and the detection of the input voltage control the switching state of each switch tube in the power factor correction module and the pulse width when each switch tube is turned on.
在上述任一项技术方案中,所述控制模块还连接至负载驱动模块连接,以用于向所述负载驱动模块输出逆变控制信号。In any of the above technical solutions, the control module is also connected to the load drive module for outputting an inverter control signal to the load drive module.
根据本申请的第二方面的实施例,提供了一种空调器,包括:如本申请第一方面技术方案中所述的功率因数校正电路。According to an embodiment of the second aspect of the present application, there is provided an air conditioner including: the power factor correction circuit as described in the technical solution of the first aspect of the present application.
具体地,功率因数校正电路应用于压缩机的电机驱动系统中,通过检测电路中是否出现过流现象,以防止过流时造成电机转速过快,导致压缩机出现退磁现象。Specifically, the power factor correction circuit is applied to the motor drive system of the compressor, by detecting whether an overcurrent phenomenon occurs in the circuit, so as to prevent the motor from rotating too fast when the overcurrent occurs, causing the compressor to demagnetize.
本申请的附加方面和优点将在下面的描述部分中给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。The additional aspects and advantages of this application will be given in the following description, and some will become obvious from the following description, or be understood through the practice of this application.
附图说明Description of the drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了相关技术中的功率因数校正电路的示意图;Figure 1 shows a schematic diagram of a power factor correction circuit in the related art;
图2示出了根据本申请的一个实施例的功率因数校正电路的示意图。Fig. 2 shows a schematic diagram of a power factor correction circuit according to an embodiment of the present application.
具体实施方式Detailed ways
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above objectives, features and advantages of the application more clearly, the application will be further described in detail below in conjunction with the accompanying drawings and specific implementations. It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other if there is no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand this application. However, this application can also be implemented in other ways different from those described here. Therefore, the scope of protection of this application is not covered by the specific details disclosed below. Limitations of the embodiment.
实施例一Example one
如图2所示,根据本申请的一个实施例的功率因数校正电路,适用于空调器,包括:功率因数校正模块10,接收供电信号,所述功率因数校正模块10包括开关管,所述开关管被配置为控制所述供电信号对负载供电; 驱动模块,连接至所述开关管的驱动输入端,用于向所述开关管输出开关信号;控制模块30,连接至所述驱动模块,用于控制所述驱动模块开启输出所述开关信号或关闭输出所述开关信号;电流互感器40,设置于所述功率因数校正模块的输入侧,以采集采样信号;驱动保护模块50,与所述电流互感器以及所述控制模块连接,用于检测到所述采样信号大于或等于第一安全阈值,向所述控制模块输出保护信号,所述保护信号用于触发所述控制模块关闭所述驱动模块的输出。As shown in FIG. 2, the power factor correction circuit according to an embodiment of the present application is suitable for air conditioners and includes: a power factor correction module 10 for receiving a power supply signal, the power factor correction module 10 includes a switch tube, and the switch The tube is configured to control the power supply signal to supply power to the load; the drive module is connected to the drive input end of the switch tube for outputting switching signals to the switch tube; the control module 30 is connected to the drive module for To control the drive module to turn on the output of the switch signal or turn off the output of the switch signal; a current transformer 40 is arranged on the input side of the power factor correction module to collect sampling signals; the drive protection module 50 is connected to the The current transformer is connected to the control module, and is used to detect that the sampling signal is greater than or equal to a first safety threshold, and output a protection signal to the control module, and the protection signal is used to trigger the control module to turn off the drive The output of the module.
在该实施例中,在功率因数校正模块10的交流输入端设置电流互感器40,电流互感器40基于设置的位置,采集功率因数校正模块10的输入电流,或输出电流,并将电流转换为电压信号输出驱动保护模块50上,以由驱动保护模块50检测是否出现过流现象,以在检测到出现过流现象的情况下,控制停止向功率因数校正模块10输出开关信号,一方面,由于电流互感器40不与被测电路发生电接触,能够不消耗被测电源的功率,因此不影响变频设备的高效低功耗控制,另一方面,由于电流互感器40直接采集功率因数校正模块10的输入端电流,而输入端连接至交流电源的火线与零线端N,因此能够更加直接的检测到整流器是否出现异常,以及在确定出现异常时,在不同的工况下能够确定对应的异常部件,相对于现有技术中采用具有保护功能的驱动芯片结合采样电阻Rs进行过流检测的方案,局限性更小,并且更加具有针对性与实用性。In this embodiment, a current transformer 40 is provided at the AC input end of the power factor correction module 10. The current transformer 40 collects the input current or output current of the power factor correction module 10 based on the set position, and converts the current into The voltage signal output drives the protection module 50, so that the drive protection module 50 detects whether an over-current phenomenon occurs, so that when an over-current phenomenon is detected, the control stops outputting the switching signal to the power factor correction module 10. On the one hand, because The current transformer 40 does not make electrical contact with the circuit under test, and can not consume the power of the power supply under test, so it does not affect the high-efficiency and low-power control of the frequency conversion equipment. On the other hand, because the current transformer 40 directly collects the power factor correction module 10 The input terminal current is connected to the live and neutral terminal N of the AC power supply, so it can be more directly detected whether the rectifier is abnormal, and when the abnormality is determined, the corresponding abnormality can be determined under different working conditions Compared with the prior art that uses a driver chip with protection function combined with a sampling resistor Rs for overcurrent detection, the component has smaller limitations and is more targeted and practical.
其中,本领域的技术人员能够理解的是,电流互感器40是依据电磁感应原理将一次侧大电流转换为二次侧小电流来测量的仪器,电流互感器40应用于工频大电流的测量场合,以实现变流和电气隔离功能,基于电磁感应原理,输出电压与交流侧电流的变化率成正比,因此能够准确检测交流侧是否出现过流现象,通过电流互感器40采集通过电抗器的电流信号,并转为相应的电压信号输送给驱动保护模块50,以基于电流互感器40采集的电压信号,判断是否出现过流现象。Among them, those skilled in the art can understand that the current transformer 40 is an instrument that converts a large current on the primary side into a small current on the secondary side according to the principle of electromagnetic induction, and the current transformer 40 is applied to the measurement of power frequency large current. In order to realize the function of current conversion and electrical isolation, based on the principle of electromagnetic induction, the output voltage is proportional to the rate of change of the AC side current, so it can accurately detect whether there is an overcurrent phenomenon on the AC side, and the current transformer 40 collects the flow through the reactor. The current signal is converted into a corresponding voltage signal and sent to the drive protection module 50 to determine whether an overcurrent phenomenon occurs based on the voltage signal collected by the current transformer 40.
实施例二Example two
如图2所示,在上述实施例中,还包括:采样电阻Rs,设置在所述功率因数校正模块10的负极输出端,并连接至所述驱动保护模块50,所述驱动保护模块50在检测到所述采样电阻Rs上的压降超过第二安全阈值,所述控制模块30输出所述保护信号。As shown in FIG. 2, in the above-mentioned embodiment, it further includes a sampling resistor Rs, which is arranged at the negative output terminal of the power factor correction module 10 and connected to the drive protection module 50. The drive protection module 50 is Detecting that the voltage drop on the sampling resistor Rs exceeds a second safety threshold, the control module 30 outputs the protection signal.
在该实施例中,通过在功率因数校正模块10的交流侧串联一个电流互感器40,用于负责检测交流侧的电流,然后将该传感器输出的电压信号作为驱动保护模块50的输入信号,结合在功率因数校正模块10的负极输出端串联的采样电阻Rs,该采样电阻Rs检测的电压也输入驱动保护模块50,当这两路的输入电压任何一个超过电流检测及驱动保护模块50的预设电压时,都将触发电流检测及驱动保护模块50的保护并关断功率因数校正模块10。In this embodiment, a current transformer 40 is connected in series on the AC side of the power factor correction module 10 to detect the current on the AC side, and then the voltage signal output by the sensor is used as the input signal to drive the protection module 50, combined with A sampling resistor Rs is connected in series to the negative output terminal of the power factor correction module 10. The voltage detected by the sampling resistor Rs is also input to the drive protection module 50. When either of the two input voltages exceeds the preset value of the current detection and drive protection module 50 When the voltage is applied, the protection of the current detection and driving protection module 50 is triggered and the power factor correction module 10 is turned off.
如图2所示,在上述任一项实施例中,还包括:第一电抗器L1与第二电抗器L2,所述第一电抗器L1设置于所述交流电源的火线、所述第二电抗器L2设置于所述交流电源的零线上;过零检测模块60,设置在所述交流电源的火线端L与零线端N之间,并连接至所述控制模块30,所述过零检测模块60用于采集所述火线端L与所述零线端N之间的过零检测信号;所述控制模块30还用于:根据所述过零检测模块60输出的过零检测信号确定所述交流电源的相位状态,以根据所述相位状态向所述驱动模块输出对应的开关控制信号,其中,所述电流互感器40设置于所述交流电源的火线端L与所述第一电抗器L1之间,或设置于所述交流电源的零线端N与所述第二电抗器L2之间。As shown in FIG. 2, in any of the above embodiments, it further includes: a first reactor L1 and a second reactor L2, the first reactor L1 is arranged on the live wire of the AC power source, the second reactor The reactor L2 is arranged on the neutral line of the AC power source; the zero-crossing detection module 60 is arranged between the live wire terminal L and the neutral wire terminal N of the AC power source and is connected to the control module 30. The zero detection module 60 is used to collect the zero-crossing detection signal between the live terminal L and the neutral terminal N; the control module 30 is also used to: according to the zero-crossing detection signal output by the zero-crossing detection module 60 Determine the phase state of the AC power source to output a corresponding switch control signal to the drive module according to the phase state, wherein the current transformer 40 is arranged at the live terminal L of the AC power source and the first Between the reactor L1, or between the neutral terminal N of the AC power supply and the second reactor L2.
在该实施例中,通过设置两个并联的第一电抗器L1和第二电抗器L2,相对于单电抗器电路,一方面,能够可现两个电抗器叠加的效果,另一方面,能够代替装配困难的大尺寸电抗器,安装在功率因数校正电路中,以降低安装难度。In this embodiment, by arranging two parallel-connected first reactor L1 and second reactor L2, compared to a single reactor circuit, on the one hand, the effect of superimposing two reactors can be realized, on the other hand, Instead of large-size reactors that are difficult to assemble, they are installed in the power factor correction circuit to reduce the difficulty of installation.
进一步地,通过将并联的第一电抗器L1与第二电抗器L2设置在功率因数校正模块10的交流输入端与交流电源之间,在交流电源进行交流输出时,并联的第一电抗器L1与第二电抗器L2能够将从交流电源供给的电能转换为磁能以作为能量存储,并能够通过释放该能量来实现PFC电路的升压和功率因数的改善。Further, by arranging the first reactor L1 and the second reactor L2 in parallel between the AC input end of the power factor correction module 10 and the AC power source, when the AC power source performs AC output, the parallel first reactor L1 The second reactor L2 can convert the electrical energy supplied from the AC power supply into magnetic energy for energy storage, and can release the energy to achieve the boosting of the PFC circuit and the improvement of the power factor.
另外,通过在火线与零线之间设置过零检测模块60,以由过零检测模块60判断交流电源的实时相位,以便根据不同的相位状态驱动功率因数校正模块10中不同的开关器件执行开关操作,以分别实现整流功能或功率因数校正(PFC)功能,从而基于整流功能实现负载端的直流供电,或通过PFC控制,使交流侧电压与交流侧电流在相位上达到一致。In addition, by setting the zero-crossing detection module 60 between the live wire and the neutral wire, the zero-crossing detection module 60 can determine the real-time phase of the AC power supply, so as to drive different switching devices in the power factor correction module 10 to perform switching according to different phase states. Operate to realize the rectification function or the power factor correction (PFC) function respectively, thereby realizing the DC power supply on the load side based on the rectification function, or through PFC control, so that the AC side voltage and the AC side current are in phase.
另外,产生过流现象的原因很多,比如电路受到干扰引起控制模块30死机复位,或者第一电抗器L1与第二电抗器L2发生短路异常等等。In addition, there are many reasons for the overcurrent phenomenon, for example, the control module 30 crashes and resets when the circuit is interfered, or the first reactor L1 and the second reactor L2 are short-circuited abnormally, and so on.
实施例三Example three
如图2所示,在上述任一项实施例中,所述功率因数校正模块10由第一开关管Q1、第二开关管Q2、第三开关管Q3与第四开关管Q4构造形成,第一开关管Q1与第二开关管Q2设置于功率因数校正模块10的上部,第三开关管Q3与第四开关管Q4设置于功率因数校正模块10的下部,第一开关管Q1与第三开关管Q3设置于功率因数校正模块10的左部,第二开关管Q2与第四开关管Q4设置于功率因数校正模块10的右部,所述第一开关管Q1、所述第二开关管Q2、所述第三开关管Q3与所述第四开关管Q4均自带续流二极管,将所述第一开关管Q1的漏极与所述第二开关管Q2的漏极串联,并将连接点确定为所述功率因数校正模块10的正极输出端,将所述第三开关管Q3的源极与第四开关管Q4的源极串联,并将连接点与所述采样电阻Rs串联后接地,将所述第一开关管Q1的源极与所述第三开关管Q3的漏极串联,并将连接点连接至所述火线端L,将所述第二开关管Q2的源极与所述第四开关管Q4的漏极串联,并将连接点连接至所述零线端N。As shown in FIG. 2, in any of the above embodiments, the power factor correction module 10 is formed by a first switching tube Q1, a second switching tube Q2, a third switching tube Q3, and a fourth switching tube Q4. A switch tube Q1 and a second switch tube Q2 are arranged on the upper part of the power factor correction module 10, the third switch tube Q3 and the fourth switch tube Q4 are arranged on the lower part of the power factor correction module 10, the first switch tube Q1 and the third switch The tube Q3 is arranged at the left part of the power factor correction module 10, the second switching tube Q2 and the fourth switching tube Q4 are arranged at the right part of the power factor correction module 10, the first switching tube Q1, the second switching tube Q2 , The third switching tube Q3 and the fourth switching tube Q4 both have their own freewheeling diodes. The drain of the first switching tube Q1 and the drain of the second switching tube Q2 are connected in series and connected The point is determined as the positive output terminal of the power factor correction module 10, the source of the third switching tube Q3 and the source of the fourth switching tube Q4 are connected in series, and the connection point is connected in series with the sampling resistor Rs before being grounded , Connect the source of the first switching tube Q1 and the drain of the third switching tube Q3 in series, and connect the connection point to the live terminal L, and connect the source of the second switching tube Q2 to the The drain of the fourth switch tube Q4 is connected in series, and the connection point is connected to the neutral terminal N.
具体地,第一开关管Q1、第二开关管Q2、第三开关管Q3及第四开关管Q4均可以为MOSFT(Mta-Oxid-Smicoductor Fid-ffct TrasIstor,金属氧化物半导体场效应晶体管,即MOS管),例如超结MOSFT、或者SiC-MOSFT。Specifically, the first switching tube Q1, the second switching tube Q2, the third switching tube Q3, and the fourth switching tube Q4 can all be MOSFT (Mta-Oxid-Smicoductor Fid-ffct TrasIstor, metal oxide semiconductor field effect transistors, namely MOS tube), such as super junction MOSFT or SiC-MOSFT.
MOS管的工作方式,通过栅极控制源极与漏极之间通断实现开关,导通时需要栅极电源大于源极电源。The working mode of the MOS tube realizes the switch by controlling the on-off between the source and the drain by the gate, and the gate power is greater than the source power when it is turned on.
在该实施例中,通过设置由四个开关管构成的功率因数校正模块10,结合控制模块30输出的控制指令,控制电路分别执行整流操作或功率因数校正操作,在作为电机驱动系统的构成部分时,通过交替地进行“功率因数改善动作”以及“同步整流动作”来进行升压,以达到提高电机转速的允许限度的目的,并且在工作过程中,通过在电路中增加设置电流互感器40以检测运行电流,并且在检测到出现电流异常的情况下,控制功率因数校正模块10停止工作,在异常排除后重新运行,从而保证电机驱动过程的安全性。In this embodiment, by setting the power factor correction module 10 composed of four switch tubes, combined with the control instructions output by the control module 30, the control circuit performs the rectification operation or the power factor correction operation respectively, as a component of the motor drive system When the voltage is increased by alternately performing “power factor improvement actions” and “synchronous rectification actions” to achieve the purpose of increasing the allowable limit of the motor speed, and in the working process, by adding a current transformer 40 in the circuit In order to detect the operating current, and in the case of detecting an abnormal current, the power factor correction module 10 is controlled to stop working and re-run after the abnormality is eliminated, so as to ensure the safety of the motor driving process.
在上述任一项实施例中,所述驱动模块包括用于驱动所述第一开关管Q1与所述第三开关管Q3的第一驱动模块202,以及用于驱动所述第二开关管Q2与所述第四开关管Q4的第二驱动模块204,其中,若所述驱动保护模块50在检测到所述电压信号大于第一安全阈值和/或所述压降大于第二安全阈值,则触发所述控制模块30关闭所述第一驱动模块202与所述第二驱动模块204的驱动输出。In any of the above embodiments, the driving module includes a first driving module 202 for driving the first switching tube Q1 and the third switching tube Q3, and a first driving module 202 for driving the second switching tube Q2 And the second drive module 204 of the fourth switch tube Q4, wherein, if the drive protection module 50 detects that the voltage signal is greater than the first safety threshold and/or the voltage drop is greater than the second safety threshold, then The control module 30 is triggered to turn off the driving output of the first driving module 202 and the second driving module 204.
在该实施例中,驱动模块包括第一驱动模块202与第二驱动模块204,以实现H桥整理器的半桥驱动。In this embodiment, the driving module includes a first driving module 202 and a second driving module 204 to realize the half-bridge driving of the H-bridge organizer.
具体地,第一开关管Q1与第三开关管Q3采用第一驱动模块202驱动,第二开关管Q2与第四开关管Q4采用第二驱动模块204驱动,电流互感器40输出的电压信号和采样电阻Rs的电压采样信号均连接到驱动保护模块50,当驱动保护模块50检测到电流互感器40输出的电压和采样电阻Rs上的电压采样信号超出预设值将强制关断第一驱动模块202与第二驱动模块204,从而保护四个开关管。Specifically, the first switching tube Q1 and the third switching tube Q3 are driven by the first driving module 202, the second switching tube Q2 and the fourth switching tube Q4 are driven by the second driving module 204, and the voltage signal output by the current transformer 40 and The voltage sampling signals of the sampling resistor Rs are all connected to the drive protection module 50. When the drive protection module 50 detects that the voltage output by the current transformer 40 and the voltage sampling signal on the sampling resistor Rs exceed the preset value, the first drive module will be forcibly shut down 202 and the second driving module 204 to protect the four switch tubes.
在上述任一项实施例中,还包括:母线电容E,所述母线电容的一端连接至所述正极输出端,所述母线电容的另一端接地,驱动模块输出所述开关信号,通过所述交流电源对所述母线电容充电,或所述母线电容放电,驱动模块不输出所述开关信号,所述母线电容放电。In any one of the above embodiments, it further includes: a bus capacitor E, one end of the bus capacitor is connected to the positive output terminal, the other end of the bus capacitor is grounded, and the driving module outputs the switching signal through the When the AC power supply charges the bus capacitor or discharges the bus capacitor, the drive module does not output the switching signal, and the bus capacitor discharges.
实施例四Example four
如图2所示,在上述任一项实施例中,所述电流互感器40设置在所述交流电源的火线端L与所述第一电抗器L1之间,或所述电流互感器40设置在所述交流电源的零线端N与所述第二电抗器L2之间。As shown in FIG. 2, in any of the above embodiments, the current transformer 40 is provided between the live terminal L of the AC power source and the first reactor L1, or the current transformer 40 is provided Between the neutral terminal N of the AC power supply and the second reactor L2.
在该实施例中,通过在功率因数校正模块10的交流输入端设置电流互感器40,无论在执行整流操作还是功率因数校正操作,均有电流流过电流互感器40,从而在检测到有电流流过电流互感器40时,该器件将输出相应的电压,根据功率因数校正模块10的四个开关管能够承受的电流值,在驱动保护模块50或电流互感器40内置的过流检测单元中设定需要保护的电压值,第一开关管Q1于第二开关管Q2串联在火线于零线之间,第三开关管Q3于第四开关管Q4串联在火线于零线之间,当第一开关管Q1-第二开关管Q2或者第三开关管Q3-第四开关管Q4出现异常过流时,该电流将通过电流互感器40输出相应电压并触发驱动保护模块50,进而关断驱动 模块的开关信号,从而保护实现对开关管的过流,当过流信号解除,驱动保护模块50将解除对过流驱动模块的控制,以恢复正常工作,从而在整流操作过程中,或功率因数校正过程中均可实现对概率比较高的故障的及时有效的检测,以达到提升整个PFC电路的安全性的目的。In this embodiment, by providing a current transformer 40 at the AC input end of the power factor correction module 10, no matter whether the rectification operation or the power factor correction operation is being performed, current flows through the current transformer 40, so that when a current is detected When flowing through the current transformer 40, the device will output the corresponding voltage, according to the current value that the four switch tubes of the power factor correction module 10 can withstand, in the overcurrent detection unit built in the drive protection module 50 or the current transformer 40 Set the voltage value to be protected. The first switching tube Q1 and the second switching tube Q2 are connected in series between the live wire and the neutral line, and the third switching tube Q3 and the fourth switching tube Q4 are connected in series between the live wire and the neutral line. When an abnormal overcurrent occurs in a switching tube Q1-a second switching tube Q2 or a third switching tube Q3-a fourth switching tube Q4, the current will output the corresponding voltage through the current transformer 40 and trigger the drive protection module 50 to turn off the drive The switching signal of the module, so as to protect the overcurrent to the switch tube, when the overcurrent signal is released, the drive protection module 50 will release the control of the overcurrent drive module to restore normal operation, so that the power factor or power factor During the calibration process, timely and effective detection of faults with relatively high probability can be realized, so as to achieve the purpose of improving the safety of the entire PFC circuit.
如图2所示,将第三开关管Q3的源极与第四开关管Q4的源极互联后,将连接点连接至采样电阻Rs的一端,并将采样电阻Rs的另一端接地,通过采集采样电阻Rs两端的电压信号,并将该电压信号传输至驱动保护模块50,从而在检测到采样电阻Rs两端的压降超过第二安全阈值后,触发控制模块30关闭所述驱动模块的输出。As shown in Figure 2, after interconnecting the source of the third switching tube Q3 and the source of the fourth switching tube Q4, the connection point is connected to one end of the sampling resistor Rs, and the other end of the sampling resistor Rs is grounded. The voltage signal at both ends of the sampling resistor Rs is sampled, and the voltage signal is transmitted to the drive protection module 50, so that after detecting that the voltage drop across the sampling resistor Rs exceeds the second safety threshold, the control module 30 is triggered to turn off the output of the drive module.
对于电流互感器40与采样电阻Rs的功率因数校正电路,在不同的电流流路中均可以基于电流互感器40和/或采样电阻Rs对电压进行采样,并根据采样电压的检测结果确定是否存在短路现象,因此能够满足功率因数校正模块10中第一开关管Q1、第二开关管Q2、第三开关管Q3与第四开关管Q4的不同结合流路的检测需求。For the power factor correction circuit of the current transformer 40 and the sampling resistor Rs, the voltage can be sampled based on the current transformer 40 and/or the sampling resistor Rs in different current flow paths, and whether there is a voltage is determined according to the detection result of the sampled voltage The short-circuit phenomenon can therefore meet the detection requirements of different combined flow paths of the first switching tube Q1, the second switching tube Q2, the third switching tube Q3, and the fourth switching tube Q4 in the power factor correction module 10.
第一开关管Q1与第三开关管Q3采用第一驱动模块202驱动,第二开关管Q2与第四开关管Q4采用第二驱动模块204驱动,电流互感器40输出的电压信号和采样电阻Rs的电压采样信号均连接到驱动保护模块50,当驱动保护模块50检测到电流互感器40输出的电压和采样电阻Rs上的电压采样信号超出预设值将强制关断第一驱动模块202与第二驱动模块204,从而保护四个开关管。The first switching tube Q1 and the third switching tube Q3 are driven by the first driving module 202, the second switching tube Q2 and the fourth switching tube Q4 are driven by the second driving module 204, the voltage signal output by the current transformer 40 and the sampling resistor Rs The voltage sampling signals of are connected to the drive protection module 50. When the drive protection module 50 detects that the voltage output by the current transformer 40 and the voltage sampling signal on the sampling resistor Rs exceed the preset value, the first drive module 202 and the first drive module 202 will be forcibly shut down. The second drive module 204 protects the four switch tubes.
其中,电流互感器40主要用于当电流依次经过第一开关管Q1与第二开关管Q2,或者当电流依次经过第三开关管Q3和第四开关管Q4时发生短路异常时的检测,采样电阻Rs主要用于当电流依次经过第一开关管Q1与第三开关管Q3,或者当电流依次经过第二开关管Q2和第四开关管Q4时发生短路异常时的检测。Among them, the current transformer 40 is mainly used to detect when the current passes through the first switching tube Q1 and the second switching tube Q2 in sequence, or when the current passes through the third switching tube Q3 and the fourth switching tube Q4 in sequence when a short circuit abnormality occurs, and sampling The resistance Rs is mainly used to detect when the current passes through the first switching tube Q1 and the third switching tube Q3 in sequence, or when the current passes through the second switching tube Q2 and the fourth switching tube Q4 in sequence, when a short circuit abnormality occurs.
其中,本领域的技术人员能够理解的是,基于电流互感器40触发生成的保护信号与基于采样电阻Rs触发生成的保护信号的优先级相同,任何一路发生异常均触发驱动保护模块50,过流原因可能为电路受到电磁或者浪涌干扰引起控制模块30死机复位,或者电抗器发生短路异常等等。Among them, those skilled in the art can understand that the protection signal generated based on the triggering of the current transformer 40 has the same priority as the protection signal generated based on the triggering of the sampling resistor Rs. Any abnormality in any way will trigger the drive protection module 50, and overcurrent The reason may be that the circuit is subject to electromagnetic or surge interference, which causes the control module 30 to crash and reset, or the reactor has a short circuit abnormality, etc.
实施例五Example five
在上述任一项实施例中,所述控制模块30还用于:若所述交流电源的 输入电压处于正半周,则控制所述驱动模块输出用于使所述第一开关管Q1与所述第四开关管Q4导通的开关信号,并旁路对应的续流二极管;所述控制模块30还用于:若所述交流电源的输入电压处于负半周,则控制所述驱动模块输出用于使所述第二开关管Q2与所述第三开关管Q3导通的开关信号,并旁路对应的续流二极管,以实现同步整流。In any of the above embodiments, the control module 30 is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the output of the drive module to make the first switch Q1 and the The fourth switching tube Q4 turns on the switching signal and bypasses the corresponding freewheeling diode; the control module 30 is also used to: if the input voltage of the AC power supply is in the negative half cycle, control the drive module to output The switching signal that causes the second switching tube Q2 and the third switching tube Q3 to conduct, and the corresponding freewheeling diode is bypassed to realize synchronous rectification.
其中,在第一开关管Q1的内部具有续流二极管,续流二极管是在第一开关管Q1的源极与漏极之间存在的P结的部分,第一开关管Q1的饱和电压(接通状态下的漏极源极间电压)低于续流二极管的正向的电压降。由此,在第一开关管Q1的源极漏极中流过电流与在寄生二极管中流过电流相比,电压降变小,甚至能够降低导通损失。易于理解地讲,在接通状态的第一开关管Q1中流过电流与在断开状态的第一开关管Q1中的续流二极管中流过电流相比,使导通损失变小,此外,对于其他的第二开关管Q2、第三开关管Q3与第四开关管Q4也适用。Among them, there is a freewheeling diode inside the first switching tube Q1. The freewheeling diode is a part of the P junction that exists between the source and drain of the first switching tube Q1. The saturation voltage of the first switching tube Q1 (connected to The voltage between the drain and the source in the on state is lower than the forward voltage drop of the freewheeling diode. Therefore, compared with the current flowing in the parasitic diode, the voltage drop of the current flowing in the source and drain of the first switching tube Q1 is reduced, and the conduction loss can even be reduced. It is easy to understand that the current flowing in the first switching tube Q1 in the on state makes the conduction loss smaller than the current flowing in the freewheeling diode in the first switching tube Q1 in the off state. In addition, for Other second switching tubes Q2, third switching tubes Q3, and fourth switching tubes Q4 are also applicable.
在该实施例中,通过利用MOS管低导通压降的原理,根据交流电的相位状态开通相应的MOS管即可实现低功耗同步整流。In this embodiment, the low-power synchronous rectification can be realized by using the principle of the low conduction voltage drop of the MOS transistor and turning on the corresponding MOS transistor according to the phase state of the alternating current.
具体的,控制模块30根据过零检测模块60检测到的当前交流电相位进行输出相应的控制信号,驱动相应的开关管工作。Specifically, the control module 30 outputs a corresponding control signal according to the current alternating current phase detected by the zero-crossing detection module 60, and drives the corresponding switch tube to work.
相关技术中,在进行同步整流时,在交流电源正半周时,电流经过电流互感器40及电抗器,然后通过第一开关管Q1于第四开关管Q4的续流二极管整流对系统供电,此时由于续流二极管压降较大,造成能源浪费。In the related art, when performing synchronous rectification, during the positive half cycle of the AC power supply, the current passes through the current transformer 40 and the reactor, and then the freewheeling diodes of the first switching tube Q1 and the fourth switching tube Q4 are rectified to supply power to the system. Due to the large voltage drop of the freewheeling diode, energy wasted.
在该实施例中,此时控制模块30根据过零检测模块60判断在交流电源的正半周开始时,电流经过电流互感器40及电抗器,输出开关信号驱动第一开关管Q1与第四开关管Q4导通,使流过第一开关管Q1、采样电阻Rs与第四开关管Q4上续流二极管的电流流过MOS管,利用MOS管的低导通特性,旁路续流二极管,从而降低导通损耗。同理在交流电源负半周时,控制模块30则控制开通第二开关管Q2与第三开关管Q3,使四个MOS管实现同步整流功能,在同步整流过程中,通过对经过电流互感器40与采样电阻Rs上的电流检测,检测是否出现过流现象。In this embodiment, at this time, the control module 30 judges according to the zero-crossing detection module 60 that at the beginning of the positive half cycle of the AC power supply, the current flows through the current transformer 40 and the reactor, and the output switching signal drives the first switching tube Q1 and the fourth switch The tube Q4 is turned on, so that the current flowing through the first switching tube Q1, the sampling resistor Rs and the freewheeling diode on the fourth switching tube Q4 flows through the MOS tube. The low conduction characteristic of the MOS tube is used to bypass the freewheeling diode, thereby Reduce conduction loss. Similarly, in the negative half cycle of the AC power supply, the control module 30 controls to turn on the second switching tube Q2 and the third switching tube Q3, so that the four MOS tubes realize the synchronous rectification function. During the synchronous rectification process, the current transformer 40 With the current detection on the sampling resistor Rs, it detects whether there is an overcurrent phenomenon.
实施例六Example Six
在上述任一项实施例中,所述控制模块30还用于:若所述交流电源的输入电压处于正半周,则根据所述过零检测信号,驱动所述第三开关管Q3 与所述第四开关管Q4导通,以对所述电抗器进行充电,若关断所述第三开关管Q3与所述第四开关管Q4,驱动所述第一开关管Q1打开,所述电抗器储存的电能通过第一开关管Q1释放向负载供电;所述控制模块30还用于:若所述交流电源的输入电压处于负半周,则根据所述过零检测信号,驱动所述第三开关管Q3与所述第四开关管Q4导通,以对所述电抗器进行充电,若关断所述第三开关管Q3与所述第四开关管Q4,驱动所述第一开关管Q1打开,所述电抗器储存的电能通过第一开关管Q1释放向负载供电,以实现功率因数校正。In any of the above embodiments, the control module 30 is further configured to: if the input voltage of the AC power supply is in a positive half cycle, drive the third switch Q3 and the The fourth switching tube Q4 is turned on to charge the reactor. If the third switching tube Q3 and the fourth switching tube Q4 are turned off, the first switching tube Q1 is driven to turn on, and the reactor The stored electric energy is released through the first switch tube Q1 to supply power to the load; the control module 30 is also used to: if the input voltage of the AC power supply is in the negative half cycle, drive the third switch according to the zero-crossing detection signal The tube Q3 and the fourth switching tube Q4 are turned on to charge the reactor. If the third switching tube Q3 and the fourth switching tube Q4 are turned off, the first switching tube Q1 is driven to turn on , The electric energy stored in the reactor is released to supply power to the load through the first switching tube Q1, so as to realize power factor correction.
在该实施例中,在电路用于进行PFC操作时,在输入处于交流电源的正半周时,控制模块30根据过零检测信号,驱动第三开关管Q3与第四开关管Q4导通,对电抗器进行充电,当关断第三开关管Q3与第四开关管Q4时,控制模块30驱动第一开关管Q1打开,电抗器储存的电能将通过第一开关管Q1释放给后级电路,给母线电容E与负载(比如电机)供电,在输入处于交流电源的负半周时,控制模块30根据过零检测信号,驱动第三开关管Q3与第四开关管Q4导通,对电抗器进行充电,当关断第三开关管Q3与第四开关管Q4时,控制模块30驱动第二开关管Q2打开,电抗器储存的电能将通过第二开关管Q2释放给后级电路,给母线电容E与负载(比如电机)供电,通过向母线电容E释放在电抗器中积蓄的能量,对母线电容E的直流电压进行升压,从而能够通过短路电流,减小电流波形的失真,使电流波形接近正弦波,进而能够改善PFC电路的功率因数,进一步地,通过根据负载的母线电压计算第三开关管Q3或第一开关管Q1的脉宽,能够合理调整PFC电路中短路电流的持续时间,根据脉冲变化次数合理控制各个开关导通/关断的次数,能够降低开关单元的导通损失,降低开关损耗,提高效率。In this embodiment, when the circuit is used for PFC operation, when the input is in the positive half cycle of the AC power supply, the control module 30 drives the third switching tube Q3 and the fourth switching tube Q4 to be turned on according to the zero-crossing detection signal. The reactor is charged. When the third switching tube Q3 and the fourth switching tube Q4 are turned off, the control module 30 drives the first switching tube Q1 to turn on, and the electric energy stored in the reactor will be released to the subsequent circuit through the first switching tube Q1. Supply power to the bus capacitor E and the load (such as a motor). When the input is in the negative half cycle of the AC power supply, the control module 30 drives the third switching tube Q3 and the fourth switching tube Q4 to conduct according to the zero-crossing detection signal to conduct the reactor When the third switching tube Q3 and the fourth switching tube Q4 are turned off, the control module 30 drives the second switching tube Q2 to turn on, and the electric energy stored in the reactor will be released to the subsequent circuit through the second switching tube Q2 to provide the bus capacitor E is supplying power to the load (such as a motor). By releasing the energy accumulated in the reactor to the bus capacitor E, the DC voltage of the bus capacitor E is boosted, so that the short-circuit current can be passed, reducing the distortion of the current waveform and making the current waveform Close to a sine wave, which can improve the power factor of the PFC circuit. Furthermore, by calculating the pulse width of the third switching tube Q3 or the first switching tube Q1 according to the bus voltage of the load, the duration of the short-circuit current in the PFC circuit can be reasonably adjusted. Reasonably controlling the turn-on/turn-off times of each switch according to the number of pulse changes can reduce the turn-on loss of the switching unit, reduce switching loss, and improve efficiency.
如图2所示,在上述任一项实施例中,还包括:负载驱动模块70,设置于所述正极输出端与所述负极输出端之间,用于接收所述功率因数校正模块10的直流输出,以对负载供电;直流母线电压检测模块(图中未示出),连接至所述功率因数校正模块10的直流输出端,并与所述负载驱动模块70并联设置,用于检测直流母线电压。As shown in FIG. 2, in any one of the above embodiments, it further includes: a load driving module 70, which is provided between the positive output terminal and the negative output terminal, and is configured to receive the power factor correction module 10 DC output to supply power to the load; a DC bus voltage detection module (not shown in the figure), connected to the DC output terminal of the power factor correction module 10, and set in parallel with the load driving module 70 for detecting DC bus voltage.
在该实施例中,在负载为电机的应用场景中,负载驱动模块70用于将稳压直流逆变为三相交流输出,以实现对电机供电,结合直流母线电压检 测模块的设置,通过对功率因数校正模块10的直流输出的母线电压的检测,及所述输入电压的检测,控制功率因数校正模块10中各个开关管元的开关状态以及各个开关管导通时的脉宽。In this embodiment, in an application scenario where the load is a motor, the load drive module 70 is used to invert a regulated DC into a three-phase AC output to achieve power supply to the motor. Combined with the setting of the DC bus voltage detection module, The detection of the bus voltage of the DC output of the power factor correction module 10 and the detection of the input voltage control the switching state of each switching tube in the power factor correction module 10 and the pulse width when each switching tube is turned on.
在上述任一项实施例中,所述控制模块30还连接至负载驱动模块70连接,以用于向所述负载驱动模块70输出逆变控制信号。In any of the above embodiments, the control module 30 is further connected to the load driving module 70 for outputting an inverter control signal to the load driving module 70.
根据本申请的实施例的空调器,包括:上述任一项实施例所述的功率因数校正电路。An air conditioner according to an embodiment of the present application includes: the power factor correction circuit described in any one of the above embodiments.
具体地,功率因数校正电路应用于压缩机的电机驱动系统中,通过检测电路中是否出现过流现象,以防止过流时造成电机转速过快,导致压缩机出现退磁现象。Specifically, the power factor correction circuit is applied to the motor drive system of the compressor, by detecting whether an overcurrent phenomenon occurs in the circuit, so as to prevent the motor from rotating too fast when the overcurrent occurs, causing the compressor to demagnetize.
与现有技术相比,本申请技术方案中公开的实施例至少具有下述有益效果:Compared with the prior art, the embodiments disclosed in the technical solution of this application have at least the following beneficial effects:
(1)由于电流互感器直接采集功率因数校正模块的输入端电流,使功率因数校正模块在执行不同的功能操作时对应的不同电流流路均可以通过电流互感器进行电路异常检测,因此能够更加直接的检测到整流器是否出现异常,以及在确定出现异常时,在不同的工况下能够确定对应的异常部件,相对于现有技术中采用具有保护功能的驱动芯片结合采样电阻进行过流检测的方案,局限性更小,并且更加具有针对性与实用性。(1) Since the current transformer directly collects the input current of the power factor correction module, the different current flow paths corresponding to the power factor correction module when performing different functional operations can be detected by the current transformer for circuit abnormality. Directly detect whether the rectifier is abnormal, and when the abnormality is determined, the corresponding abnormal component can be determined under different working conditions. Compared with the prior art, the driver chip with protection function combined with the sampling resistor for overcurrent detection The program has smaller limitations and is more targeted and practical.
(2)通过在功率因数校正模块的交流侧串联一个电流互感器,用于负责检测交流侧的电流,然后将该传感器输出的电压信号作为驱动保护模块的输入信号,结合在功率因数校正模块的负极输出端串联的采样电阻,该采样电阻检测的电压也输入驱动保护模块,当这两路的输入电压任何一个超过电流检测及驱动保护模块的预设电压时,都将触发电流检测及驱动保护模块的保护并关断功率因数校正模块,从而在输入输出侧均可以实现对过流现象的检测功能。(2) A current transformer is connected in series on the AC side of the power factor correction module to detect the current on the AC side, and then the voltage signal output by the sensor is used as the input signal to drive the protection module, combined with the power factor correction module A sampling resistor connected in series with the negative output terminal. The voltage detected by the sampling resistor is also input to the drive protection module. When either of the two input voltages exceeds the preset voltage of the current detection and drive protection module, the current detection and drive protection will be triggered. The module protects and shuts down the power factor correction module, so that the detection function of overcurrent phenomenon can be realized on both the input and output sides.
(3)对于电流互感器与采样电阻的功率因数校正电路,在不同的电流流路中均可以基于电流互感器和/或采样电阻对电压进行采样,并根据采样电压的检测结果确定是否存在短路现象,因此能够满足功率因数校正模块中第一开关管、第二开关管、第三开关管与第四开关管的不同结合流路的检测需求。(3) For the power factor correction circuit of the current transformer and the sampling resistor, the voltage can be sampled based on the current transformer and/or the sampling resistor in different current flow paths, and the detection result of the sampling voltage can be used to determine whether there is a short circuit Therefore, it can meet the detection requirements of different combined flow paths of the first switching tube, the second switching tube, the third switching tube, and the fourth switching tube in the power factor correction module.
以上结合附图详细说明了本申请的技术方案,通过在功率因数校正模块的交流侧串联一个电流互感器,用于负责检测交流侧的电流,然后将该传感器输出的电压信号作为驱动保护模块的输入信号,结合在功率因数校正模块的负极输出端串联的采样电阻,该采样电阻检测的电压也输入驱动保护模块,当这两路的输入电压任何一个超过电流检测及驱动保护模块的预设电压时,都将触发电流检测及驱动保护模块的保护并关断功率因数校正模块。The technical solution of the present application is described in detail above in conjunction with the drawings. A current transformer is connected in series on the AC side of the power factor correction module to detect the current on the AC side, and then the voltage signal output by the sensor is used as the driving protection module. The input signal is combined with a sampling resistor connected in series with the negative output terminal of the power factor correction module. The voltage detected by the sampling resistor is also input to the drive protection module. When either of the two input voltages exceeds the preset voltage of the current detection and drive protection module At the same time, it will trigger the protection of the current detection and drive protection module and turn off the power factor correction module.
本领域内的技术人员应明白,本申请的实施例可提供为方法、系统、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present application can be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, this application may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
本申请是参照根据本申请实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。This application is described with reference to flowcharts and/or block diagrams of methods, equipment (systems), and computer program products according to the embodiments of this application. It should be understood that each process and/or block in the flowchart and/or block diagram, and the combination of processes and/or blocks in the flowchart and/or block diagram can be implemented by computer program instructions. These computer program instructions can be provided to the processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing equipment to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing equipment are generated It is a device that realizes the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions can also be stored in a computer-readable memory that can guide a computer or other programmable data processing equipment to work in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction device. The device implements the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的 功能的步骤。These computer program instructions can also be loaded on a computer or other programmable data processing equipment, so that a series of operation steps are executed on the computer or other programmable equipment to produce computer-implemented processing, so as to execute on the computer or other programmable equipment. The instructions provide steps for implementing functions specified in a flow or multiple flows in the flowchart and/or a block or multiple blocks in the block diagram.
应当注意的是,在权利要求中,不应将位于括号之间的任何参考符号构造成对权利要求的限制。单词“包含”不排除存在未列在权利要求中的部件或步骤。位于部件之前的单词“一”或“一个”不排除存在多个这样的部件。本申请可以借助于包括有若干不同部件的硬件以及借助于适当编程的计算机来实现。在列举了若干装置的模块权利要求中,这些装置中的若干个可以是通过同一个硬件项来具体体现。单词第一、第二、以及第三等的使用不表示任何顺序。可将这些单词解释为名称。It should be noted that in the claims, any reference signs located between parentheses should not be constructed as limitations on the claims. The word "comprising" does not exclude the presence of parts or steps not listed in the claims. The word "a" or "an" preceding a component does not exclude the presence of multiple such components. This application can be realized by means of hardware including several different components and by means of a suitably programmed computer. In the module claims that list several devices, several of these devices can be embodied in the same hardware item. The use of the words first, second, and third, etc. do not indicate any order. These words can be interpreted as names.
尽管已描述了本申请的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本申请范围的所有变更和修改。Although the preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications to these embodiments once they learn the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the application without departing from the scope of the claims of the application and its equivalent technologies, and the application also intends to include these changes and modifications.

Claims (10)

  1. 一种功率因数校正电路,其中,包括:A power factor correction circuit, which includes:
    功率因数校正模块,接收供电信号,所述功率因数校正模块包括开关管,所述开关管被配置为控制所述供电信号对负载供电;A power factor correction module that receives a power supply signal, the power factor correction module includes a switch tube configured to control the power supply signal to supply power to the load;
    驱动模块,连接至所述开关管的驱动输入端,用于向所述开关管输出开关信号;The drive module is connected to the drive input end of the switch tube and is used to output a switch signal to the switch tube;
    控制模块,连接至所述驱动模块,用于控制所述驱动模块开启输出所述开关信号或关闭输出所述开关信号;The control module is connected to the drive module and is used to control the drive module to turn on the output of the switch signal or turn off the output of the switch signal;
    电流互感器,设置于所述功率因数校正模块的输入侧,以采集采样信号;A current transformer is arranged on the input side of the power factor correction module to collect sampling signals;
    驱动保护模块,与所述电流互感器以及所述控制模块连接,用于检测到所述采样信号大于或等于第一安全阈值,向所述控制模块输出保护信号,所述保护信号用于触发所述控制模块关闭所述驱动模块的输出。The drive protection module is connected to the current transformer and the control module, and is used to detect that the sampling signal is greater than or equal to a first safety threshold, and output a protection signal to the control module. The protection signal is used to trigger the The control module turns off the output of the drive module.
  2. 根据权利要求1所述的功率因数校正电路,其中,还包括:The power factor correction circuit according to claim 1, further comprising:
    采样电阻,设置在所述功率因数校正模块的负极输出端,并连接至所述驱动保护模块,所述驱动保护模块在检测到所述采样电阻上的压降超过第二安全阈值,所述控制模块输出所述保护信号。The sampling resistor is set at the negative output terminal of the power factor correction module and connected to the drive protection module. When the drive protection module detects that the voltage drop on the sampling resistor exceeds a second safety threshold, the control The module outputs the protection signal.
  3. 根据权利要求2所述的功率因数校正电路,其中,还包括:The power factor correction circuit according to claim 2, further comprising:
    第一电抗器和第二电抗器,所述第一电抗器设置于交流电源的火线、所述第二电抗器设置于所述交流电源的零线上;A first reactor and a second reactor, the first reactor is arranged on the live wire of the AC power source, and the second reactor is arranged on the neutral wire of the AC power source;
    过零检测模块,设置在所述交流电源的火线端与零线端之间,并连接至所述控制模块,所述过零检测模块用于采集所述火线端与所述零线端之间的过零检测信号;The zero-crossing detection module is arranged between the live terminal and the neutral terminal of the AC power supply and is connected to the control module, and the zero-crossing detection module is used to collect between the live terminal and the neutral terminal The zero-crossing detection signal;
    所述控制模块还用于:根据所述过零检测模块输出的过零检测信号确定所述交流电源的相位状态,以根据所述相位状态向所述驱动模块输出对应的开关控制信号,The control module is further configured to determine the phase state of the AC power source according to the zero-cross detection signal output by the zero-cross detection module, so as to output a corresponding switch control signal to the drive module according to the phase state,
    其中,所述交流电源用于输出所述供电信号,所述电流互感器设置于所述交流电源的火线端与所述第一电抗器之间,或设置于所述交流电源的零线端与所述第二电抗器之间。Wherein, the AC power supply is used to output the power supply signal, and the current transformer is arranged between the live terminal of the AC power source and the first reactor, or is arranged between the neutral terminal of the AC power source and the first reactor. Between the second reactor.
  4. 根据权利要求3所述的功率因数校正电路,其中,The power factor correction circuit according to claim 3, wherein:
    所述功率因数校正模块由第一开关管、第二开关管、第三开关管与第四开关管构造形成,所述第一开关管、所述第二开关管、所述第三开关管与所述第四开关管均自带续流二极管,将所述第一开关管的漏极与所述第二开关管的漏极串联,并将连接点确定为所述功率因数校正模块的正极输出端,将所述第三开关管的源极与第四开关管的源极串联,并将连接点与所述采样电阻串联后接地,将所述第一开关管的源极与所述第三开关管的漏极串联,并将连接点连接至所述火线端,将所述第二开关管的源极与所述第四开关管的漏极串联,并将连接点连接至所述零线端。The power factor correction module is formed by a first switching tube, a second switching tube, a third switching tube, and a fourth switching tube. The first switching tube, the second switching tube, the third switching tube and the The fourth switching tube is equipped with a freewheeling diode, the drain of the first switching tube is connected in series with the drain of the second switching tube, and the connection point is determined as the positive output of the power factor correction module Terminal, connect the source of the third switching tube in series with the source of the fourth switching tube, connect the connection point in series with the sampling resistor and then ground, connect the source of the first switching tube with the third The drains of the switching tubes are connected in series, and the connection point is connected to the live terminal, the source of the second switching tube is connected in series with the drain of the fourth switching tube, and the connection point is connected to the neutral line end.
  5. 根据权利要求4所述的功率因数校正电路,其中,The power factor correction circuit according to claim 4, wherein:
    所述驱动模块包括用于驱动所述第一开关管与所述第三开关管的第一驱动模块,以及用于驱动所述第二开关管与所述第四开关管的第二驱动模块,The driving module includes a first driving module for driving the first switching tube and the third switching tube, and a second driving module for driving the second switching tube and the fourth switching tube,
    其中,若所述驱动保护模块在检测到所述采样信号大于第一安全阈值和/或所述压降大于第二安全阈值,则触发所述控制模块关闭所述第一驱动模块与所述第二驱动模块的驱动输出。Wherein, if the drive protection module detects that the sampling signal is greater than the first safety threshold and/or the pressure drop is greater than the second safety threshold, the control module is triggered to turn off the first drive module and the second safety threshold. Two drive output of the drive module.
  6. 根据权利要求4所述的功率因数校正电路,其中,The power factor correction circuit according to claim 4, wherein:
    所述控制模块还用于:若所述交流电源的输入电压处于正半周,则控制所述驱动模块输出用于使所述第一开关管与所述第四开关管导通的开关信号,并旁路对应的续流二极管;The control module is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the driving module to output a switching signal for conducting the first switching tube and the fourth switching tube, and Bypass the corresponding freewheeling diode;
    所述控制模块还用于:若所述交流电源的输入电压处于负半周,则控制所述驱动模块输出用于使所述第二开关管与所述第三开关管导通的开关信号,并旁路对应的续流二极管,以实现同步整流。The control module is further configured to: if the input voltage of the AC power supply is in the negative half cycle, control the driving module to output a switching signal for conducting the second switching tube and the third switching tube, and Bypass the corresponding freewheeling diode to realize synchronous rectification.
  7. 根据权利要求4所述的功率因数校正电路,其中,The power factor correction circuit according to claim 4, wherein:
    所述控制模块还用于:若所述交流电源的输入电压处于正半周,则根据所述过零检测信号与所述开关信号控制所述第三开关管与所述第四开关管开闭,所述第三开关管与所述第四开关管导通,以对所述电抗器进行充电,关断所述第三开关管与所述第四开关管,所述第一开关管导通,所述电抗器向负载供电;The control module is further configured to: if the input voltage of the AC power supply is in a positive half cycle, control the opening and closing of the third switching tube and the fourth switching tube according to the zero-crossing detection signal and the switching signal, The third switching tube and the fourth switching tube are turned on to charge the reactor, the third switching tube and the fourth switching tube are turned off, and the first switching tube is turned on, The reactor supplies power to the load;
    所述控制模块还用于:若所述交流电源的输入电压处于负半周,则根据所述过零检测信号与所述开关信号控制所述第三开关管与所述第四开关管开闭,所述第三开关管与所述第四开关管导通,以对所述电抗器进行充 电,关断所述第三开关管与所述第四开关管,驱动所述第二开关管导通,所述电抗器向负载供电,以实现功率因数校正。The control module is further configured to: if the input voltage of the AC power supply is in the negative half cycle, control the opening and closing of the third switching tube and the fourth switching tube according to the zero-crossing detection signal and the switching signal, The third switching tube and the fourth switching tube are turned on to charge the reactor, turning off the third switching tube and the fourth switching tube, and driving the second switching tube to be turned on , The reactor supplies power to the load to realize power factor correction.
  8. 根据权利要求4至7中任一项所述的功率因数校正电路,其中,还包括:The power factor correction circuit according to any one of claims 4 to 7, further comprising:
    母线电容,所述母线电容的一端连接至所述正极输出端,所述母线电容的另一端接地,驱动模块输出所述开关信号,通过所述交流电源对所述母线电容充电,或所述母线电容放电,驱动模块不输出所述开关信号,所述母线电容放电。A bus capacitor, one end of the bus capacitor is connected to the positive output terminal, the other end of the bus capacitor is grounded, the driving module outputs the switching signal, and the bus capacitor is charged through the AC power supply, or the bus When the capacitor is discharged, the driving module does not output the switching signal, and the bus capacitor is discharged.
  9. 根据权利要求4至7中任一项所述的功率因数校正电路,其中,还包括:The power factor correction circuit according to any one of claims 4 to 7, further comprising:
    负载驱动模块,设置于所述正极输出端与所述负极输出端之间,用于接收所述功率因数校正模块的直流输出,以对负载供电;A load drive module, arranged between the positive output terminal and the negative output terminal, and used to receive the DC output of the power factor correction module to supply power to the load;
    所述控制模块还连接至负载驱动模块连接,以用于向所述负载驱动模块输出逆变控制信号。The control module is also connected to the load drive module for outputting an inverter control signal to the load drive module.
  10. 一种空调器,其中,包括:如权利要求1至9中任一项所述的功率因数校正电路。An air conditioner, comprising: the power factor correction circuit according to any one of claims 1 to 9.
PCT/CN2019/117014 2019-05-17 2019-11-11 Power factor correction circuit and air conditioner WO2020232993A1 (en)

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