一种打包膜及用于该打包膜的复卷装置Packing film and rewinding device used for the packing film
技术领域Technical field
本发明属于包装材料生产技术领域,具体涉及一种打包膜及用于该打包膜的复卷装置。The invention belongs to the technical field of packaging material production, and specifically relates to a packaging film and a rewinding device for the packaging film.
背景技术Background technique
打包打包膜是农业收割作业常用的打包材料之一,其质地柔软,单次打包量大,因而适用于棉花等经济作物的就地包装。在打包时,打包机利用打包打包膜将包装物包裹好,然后再打包打包膜裁断,最后在裁断处贴上胶带封口即可完成打包作业。Packing packing film is one of the commonly used packing materials for agricultural harvesting operations. Its soft texture and large single packing volume make it suitable for on-site packing of cotton and other cash crops. When packing, the packing machine uses the packing film to wrap the package, and then the packing film is cut, and finally the tape is sealed on the cutting place to complete the packing operation.
打包膜在打包时,需要在特定时刻使打包设备制动,目前制动条件是基于打包膜的输送时间,然而由于诸多因素的印象使得打包膜并不能在指定时间内停止,从而使双面胶接头不能停在合适位置,因此造成打包质量不高的问题。When the packaging film is being packaged, the packaging equipment needs to be braked at a specific moment. The current braking condition is based on the delivery time of the packaging film. However, due to the impression of many factors, the packaging film cannot be stopped within the specified time, so that The double-sided adhesive joint cannot be stopped at a suitable position, which causes the problem of poor packaging quality.
除此之外,由于打包打包膜通常为塑料薄膜,其制作工艺往往为吹塑延展而成,在生产的最后环节往往需要将制得的薄膜卷绕在纸筒上,以便于整体包装和运输。In addition, since the packaging film is usually a plastic film, its production process is often blown and stretched. In the final stage of production, the produced film is often wound on a paper tube to facilitate overall packaging and transport.
薄膜卷绕结束后,需要将整个复卷辊从复卷设备上取下,再将纸筒及打包膜从复卷辊上取下即可。然而这个过程存在的问题是,为了便于复卷辊的取下,复卷辊的安装往往采用非固定安装的方式,其两个端部直接支撑在机架的相应部位,这就造成复卷辊与机架支架不采用轴承而是直接滚动接触安装,如此一来就会导致复卷辊与机架长期滚动摩擦而加剧零件的损耗,而如果采用轴承安装则会增加后期拆卸的难度,并且还会因为反复拆装而影响精确度。After the film winding is finished, the entire rewinding roller needs to be removed from the rewinding equipment, and then the paper tube and packaging film are removed from the rewinding roller. However, the problem with this process is that in order to facilitate the removal of the rewinding roll, the installation of the rewinding roll is often non-fixed installation, and its two ends are directly supported on the corresponding parts of the frame, which causes the rewinding roll It is installed in direct rolling contact with the frame bracket instead of bearings. This will cause long-term rolling friction between the rewinding roller and the frame and aggravate the loss of parts. If the bearing installation is used, it will increase the difficulty of later disassembly and also The accuracy will be affected by repeated disassembly and assembly.
发明内容Summary of the invention
为了解决现有技术中的问题,本发明提供了一种打包膜及用于该打包膜的复卷装置,打包膜能够使打包设备准确制动,在此基础上,在生产打包膜时能够快速取下复卷辊,大大提高生产效率。In order to solve the problems in the prior art, the present invention provides a packaging film and a rewinding device for the packaging film. The packaging film can accurately brake the packaging equipment. On this basis, in the production of packaging The rewinding roller can be quickly removed when filming, which greatly improves production efficiency.
本发明公开了一种打包膜,具有连续交替的粘性区和非粘性区,相邻的粘性区和非粘性区之间通过双面胶接头相连,粘性区设有供打包设备制动的感应标签和记载被包裹物信息的电子标签,打包膜上的感应标签被打包设备扫描后使打包设备制动从而令双面胶接头停于设定位置,粘性区和非粘性区在双面胶接头连接处收窄形成收腰结构。The invention discloses a packing film, which has successively alternating sticky and non-sticky areas. The adjacent sticky and non-sticky areas are connected by a double-sided adhesive joint, and the sticky area is provided with a sensor for braking the packaging equipment Labels and electronic labels that record the information of the package. The induction label on the packaging film is scanned by the packaging equipment and the packaging equipment is braked to stop the double-sided tape joint at the set position. The sticky and non-sticky areas are on the double-sided tape. The joint connection is narrowed to form a waist structure.
本发明公开了一种复卷装置,包括基座,基座上设有左支柱和右支柱,左支柱上设有左平台,右立柱上设有右平台;左平台上设有滑动座,滑动座上安装可绕其中心轴线旋转的左轴套,基座上还设有驱动滑动座沿左轴套的轴向移动的驱动装置一;右平台上安装可绕其中心轴线旋转右轴套和驱动右轴套旋转的驱动装置二;左轴套和右轴套之间通过花键 连接一复卷辊。The invention discloses a rewinding device, which comprises a base. The base is provided with a left pillar and a right pillar. The left pillar is provided with a left platform, and the right column is provided with a right platform; the left platform is provided with a sliding seat, which slides The seat is equipped with a left sleeve that can rotate around its central axis, and the base is also provided with a driving device that drives the sliding seat to move along the axis of the left sleeve; the right platform is installed on the right platform to rotate the right sleeve and Drive device 2 for driving the rotation of the right shaft sleeve; a rewinding roller is connected between the left shaft sleeve and the right shaft sleeve through a spline.
进一步地,左轴套包括同轴相连的一轴部和一套部,左轴套的轴部通过左轴承座安装于滑动座上,其套部设有内花键;右轴套包括同轴相连的一轴部和一套部,右轴套的轴部通过右轴承座安装于右平台上,其套部设有内花键;复卷辊的两端设有外花键。Further, the left sleeve includes a shaft portion and a sleeve portion that are coaxially connected, the shaft portion of the left sleeve is mounted on the sliding seat through the left bearing seat, and the sleeve portion is provided with internal splines; the right sleeve includes a coaxial A shaft part and a set part are connected. The shaft part of the right shaft sleeve is installed on the right platform through the right bearing seat, and the sleeve part is provided with internal splines; both ends of the rewinding roller are provided with external splines.
进一步地,驱动装置一包括直线驱动器、连杆一和连杆二;直线驱动器的一端枢接左立柱,另一端枢接连杆一的杆身,连杆一的一端枢接基座,另一端枢接连杆二的一端,连杆二的另一端枢接滑动座。Further, the first driving device includes a linear driver, a connecting rod one, and a connecting rod two; one end of the linear driver is pivotally connected to the left upright column, the other end is pivotally connected to the shaft of the connecting rod one, one end of the connecting rod one is pivotally connected to the base, and the other end One end of the second connecting rod is pivotally connected, and the other end of the second connecting rod is pivotally connected to the sliding seat.
进一步地,驱动装置二包括电机和同步带机构,电机设于右平台的底部,其主轴通过同步带机构连接右轴套。Further, the second driving device includes a motor and a timing belt mechanism, the motor is arranged at the bottom of the right platform, and its main shaft is connected to the right sleeve through the timing belt mechanism.
进一步地,同步带机构包括大带轮、小带轮和同步带;大带轮抗扭设于右轴套的轴部,小带轮抗扭设于电机的主轴,同步带套接大带轮和小带轮。Further, the timing belt mechanism includes a large pulley, a small pulley and a timing belt; the large pulley is arranged on the shaft of the right shaft sleeve for torsion resistance, the small pulley is arranged on the main shaft of the motor for rotation resistance, and the timing belt is sleeved with the large pulley And small pulleys.
进一步地,基座上设有支撑左平台和右平台的支撑杆。Further, a support rod supporting the left platform and the right platform is provided on the base.
进一步地,滑动座通过滑轨组件滑动设于左平台上。Further, the sliding seat is slidably arranged on the left platform through the sliding rail assembly.
进一步地,基座的底部还设有若干脚轮。Furthermore, a number of casters are provided at the bottom of the base.
本发明的有益效果是:打包膜能够使打包设备准确制动,且具有能够记载被包裹物信息的电子标签,可以快速获取物体的信息,实现信息的可追溯,此外还在胶带连接处做收窄处理,便于下一张打包膜顺利进入打包区域,在此基础上,在生产打包膜时能够快速取下复卷辊,大大提高生产效率。The beneficial effects of the present invention are: the packaging film can accurately brake the packaging equipment, and has an electronic label that can record the information of the wrapped object, can quickly obtain the information of the object, and realize the traceability of the information. In addition, it is also used at the tape connection. The narrowing process facilitates the smooth entry of the next packaging film into the packaging area. On this basis, the rewinding roller can be quickly removed when the packaging film is produced, which greatly improves production efficiency.
附图说明Description of the drawings
图1是本发明中打包膜的结构示意图;Figure 1 is a schematic diagram of the structure of the packaging film in the present invention;
图2是本发明中复卷装置的结构立体图;Figure 2 is a perspective view of the structure of the rewinding device of the present invention;
图3是本发明中复卷装置的结构前视图;Figure 3 is a front view of the structure of the rewinding device of the present invention;
图4是本发明中复卷装置的结构测视图;Figure 4 is a structural survey view of the rewinding device of the present invention;
图5是图3中A-A向的结构剖视图。Fig. 5 is a cross-sectional view of the structure in the A-A direction in Fig. 3.
附图标记Reference number
1基座;2右立柱;3左立柱;4左平台;5连杆二;6滑动座;7左轴承座;8左轴套;9复卷辊;10右轴套;11右轴承座;12大带轮;13小带轮;14同步带;15电机;16右平台;17连杆一;18直线驱动器;19支撑杆;20脚轮;21滑轨组件;22粘性区;23非粘性区;24双面胶接头;25电子标签;26感应标签;27收腰部分。1 base; 2 right column; 3 left column; 4 left platform; 5 connecting rod two; 6 sliding seat; 7 left bearing seat; 8 left shaft sleeve; 9 rewinding roller; 10 right shaft sleeve; 11 right bearing seat; 12 large pulleys; 13 small pulleys; 14 timing belts; 15 motors; 16 right platforms; 17 connecting rods one; 18 linear drives; 19 support rods; 20 casters; 21 sliding rail components; 22 viscous areas; 23 non-viscous areas ; 24 double-sided adhesive joints; 25 electronic tags; 26 induction tags; 27 waist part.
具体实施方式Detailed ways
如图1至5所示,本发明中打包膜是在申请号为2017103078707的发明公开文本的基础上进行的改进,具体地,打包膜具有连续交替的粘性区22和非粘性区23,相邻的粘性区22和非粘性区23之间通过双面胶接头24相连,双面胶接头的粘接和工作原理不再赘述。粘性区22设有供打包设备制动的感应标签26和记载被包裹物信息的电子标签25,打包膜上的感应标签26被打包设备扫描后使打包设备制动从而令双面胶接头停于设定位置,粘性区22和非粘性区23在双面胶接头24连接处收窄形成收腰结构27。As shown in Figures 1 to 5, the packaging film in the present invention is an improvement made on the basis of the disclosure of the invention with the application number 2017103078707. Specifically, the packaging film has continuously alternating viscous areas 22 and non-adhesive areas 23, Adjacent adhesive areas 22 and non-adhesive areas 23 are connected by a double-sided adhesive joint 24, and the bonding and working principle of the double-sided adhesive joint will not be repeated. The sticky area 22 is provided with an induction label 26 for braking by the packaging device and an electronic label 25 for recording the information of the package. The induction label 26 on the packaging film is scanned by the packaging device and the packaging device is braked to stop the double-sided tape joint. At the set position, the adhesive area 22 and the non-adhesive area 23 are narrowed at the junction of the double-sided adhesive joint 24 to form a waist structure 27.
本发明的第二个改进点仅在于复卷辊9的安装方式,具体地,一种复卷装置,包括基座1,基座1上设有左支柱3和右支柱2,左支柱3和右支柱2可选用工字钢。左支柱3上设有左平台4,右立柱2上设有右平台16;左平台4上设有滑动座6,滑动座6上安装可绕其中心轴线旋转的左轴套8,基座1上还设有驱动滑动座6沿左轴套8的轴向移动的驱动装置一;右平台16上安装可绕其中心轴线旋转右轴套10和驱动右轴套10旋转的驱动装置二;左轴套8和右轴套10之间通过花键连接一复卷辊9。The second improvement of the present invention lies only in the installation method of the rewinding roller 9. Specifically, a rewinding device includes a base 1, on which a left pillar 3 and a right pillar 2, and a left pillar 3 and Right pillar 2 can choose I-beam. The left pillar 3 is provided with a left platform 4, the right pillar 2 is provided with a right platform 16; the left platform 4 is provided with a sliding seat 6, and the sliding seat 6 is equipped with a left shaft sleeve 8 that can rotate around its central axis, and a base 1. There is also a driving device 1 for driving the sliding seat 6 to move along the axial direction of the left shaft sleeve 8; a driving device 2 for rotating the right shaft sleeve 10 and driving the right shaft sleeve 10 around its central axis is installed on the right platform 16; A rewinding roller 9 is connected between the shaft sleeve 8 and the right shaft sleeve 10 through a spline.
复卷时,将复卷辊9对齐左轴套8和右轴套10,然后使滑动座6向右移动到位,从而将左轴套8和右轴套10与复卷辊9的对应端部相连,如此一来,复卷辊9完成安装,其可以在扭矩作用下转动,但由于轴套的限制而无法轴向移动。将打包膜从输送辊上向复卷辊9上的纸筒上缠绕,当打包膜复卷结束后,通过吊钩或其它辅助设备托住复卷辊9,然后将滑动座6向左移动,从而使左轴套8脱离复卷辊9,然后再令复卷辊9脱离右轴套10从而完全取下。最后取下纸筒即可。该过程简单、高效、可靠,大大提高了工作效率。When rewinding, align the rewinding roller 9 with the left shaft sleeve 8 and the right shaft sleeve 10, and then move the sliding seat 6 to the right to move the left shaft sleeve 8 and the right shaft sleeve 10 to the corresponding ends of the rewinding roller 9 As a result, the rewinding roller 9 is installed, it can rotate under the action of torque, but cannot move axially due to the limitation of the shaft sleeve. Wind the packaging film from the conveying roller to the paper tube on the rewinding roller 9. When the rewinding of the packaging film is finished, support the rewinding roller 9 by hooks or other auxiliary equipment, and then move the sliding seat 6 to the left Move so that the left sleeve 8 is separated from the rewinding roller 9, and then the rewinding roller 9 is separated from the right sleeve 10 to be completely removed. Finally, remove the paper tube. The process is simple, efficient and reliable, which greatly improves work efficiency.
进一步地,左轴套8包括同轴相连的一轴部和一套部,左轴套8的轴部通过左轴承座7安装于滑动座6上,其套部设有内花键;右轴套10包括同轴相连的一轴部和一套部,右轴套10的轴部通过右轴承座11安装于右平台16上,其套部设有内花键;复卷辊19的两端设有外花键。通过花键能够实现抗扭连接,同时还能够在轴向移动,便于复卷辊9的脱离。由于右轴套10在轴向不能移动,因此为了确保复卷时复卷辊9能够对中设置,因此右轴套10的轴部长度较长,并且通过两个右轴承座11进行转动固定。Further, the left sleeve 8 includes a shaft portion and a sleeve portion that are coaxially connected, the shaft portion of the left sleeve 8 is mounted on the sliding seat 6 through the left bearing seat 7, and the sleeve portion is provided with an internal spline; The sleeve 10 includes a shaft portion and a sleeve portion that are coaxially connected. The shaft portion of the right sleeve 10 is mounted on the right platform 16 through the right bearing seat 11, and the sleeve portion is provided with internal splines; both ends of the rewinding roller 19 With external splines. The spline can realize the torsion-resistant connection, and at the same time can move in the axial direction, which is convenient for the detachment of the rewinding roller 9. Since the right shaft sleeve 10 cannot move in the axial direction, in order to ensure that the rewinding roller 9 can be positioned in the center during rewinding, the shaft portion of the right shaft sleeve 10 has a longer length and is fixed in rotation by two right bearing seats 11.
进一步地,驱动装置一包括直线驱动器18、连杆一17和连杆二5;直线驱动器18的一端枢接左立柱2,另一端枢接连杆一17的杆身,连杆一17的一端枢接基座1,另一端枢接连杆二5的一端,连杆二5的另一端枢接滑动座6。直线驱动器18为液压缸或电缸,其通过驱动连杆一17带动连杆二5移动,最终实现滑动座6的左右移动。同样地,连杆一17的端部还可以枢接左立柱2,而直线驱动器18的端部枢接基座1,除此之外还可以使两者均枢接基座1。能够实现直线驱动器18驱动连杆一17的关键在于两者的枢接部需要在水平 方向存在距离。Further, the first driving device includes a linear driver 18, a connecting rod 17 and a connecting rod two 5. One end of the linear driver 18 is pivotally connected to the left column 2, and the other end is pivotally connected to the shaft of the connecting rod 17, and one end of the connecting rod 17. The base 1 is pivotally connected, the other end is pivotally connected to one end of the second connecting rod 5, and the other end of the second connecting rod 5 is pivotally connected to the sliding seat 6. The linear actuator 18 is a hydraulic cylinder or an electric cylinder, which drives the connecting rod two 5 to move by driving the connecting rod one 17, and finally realizes the left and right movement of the sliding seat 6. Similarly, the end of the connecting rod 17 can also be pivotally connected to the left upright column 2, and the end of the linear driver 18 can be pivotally connected to the base 1. In addition, both can be pivoted to the base 1. The key to realizing the linear actuator 18 to drive the connecting rod 17 is that the pivoting parts of the two need to have a distance in the horizontal direction.
进一步地,驱动装置二包括电机15和同步带机构,电机15设于右平台16的底部,其主轴通过同步带机构连接右轴套10。Further, the second driving device includes a motor 15 and a timing belt mechanism. The motor 15 is arranged at the bottom of the right platform 16, and its main shaft is connected to the right sleeve 10 through the timing belt mechanism.
进一步地,同步带机构包括大带轮12、小带轮13和同步带14;大带轮12抗扭设于右轴套10的轴部,小带轮13抗扭设于电机15的主轴,同步带14套接大带轮12和小带轮13。大带轮12设于右轴套10的轴部,小带轮13设于电机的主轴从而进一步增大驱动扭矩,提高复卷动力。同时,同步带机构的传动平稳性优于链条传动,并且在相同中心距的条件下比齿轮传动的结构更加精简。Further, the timing belt mechanism includes a large pulley 12, a small pulley 13 and a timing belt 14. The large pulley 12 is anti-torsion arranged on the shaft of the right sleeve 10, and the small pulley 13 is anti-torsion arranged on the main shaft of the motor 15. The timing belt 14 is sleeved with the large pulley 12 and the small pulley 13. The large pulley 12 is arranged on the shaft of the right sleeve 10, and the small pulley 13 is arranged on the main shaft of the motor to further increase the driving torque and increase the rewinding power. At the same time, the transmission stability of the timing belt mechanism is better than that of the chain transmission, and it is more streamlined than the gear transmission structure under the same center distance.
进一步地,基座1上设有支撑左平台4和右平台16的支撑杆19。通过支撑杆19能够提高两个平台的支撑力,从而为复卷工作提高可靠保障。支撑杆19倾斜设置,其顶部与平台的外侧直角固连,其底部与基座1的外侧直角固连。Further, the base 1 is provided with a support rod 19 supporting the left platform 4 and the right platform 16. The support rod 19 can increase the supporting force of the two platforms, thereby improving the reliability of the rewinding work. The support rod 19 is arranged obliquely, its top is fixedly connected to the outside of the platform at a right angle, and its bottom is fixedly connected to the outside of the base 1 at a right angle.
进一步地,滑动座6通过滑轨组件21滑动设于左平台4上。通过滑轨组件21实现滑动座6在左平台4上的直线滑动。Furthermore, the sliding seat 6 is slidably arranged on the left platform 4 through the sliding rail assembly 21. The sliding rail assembly 21 realizes the linear sliding of the sliding seat 6 on the left platform 4.
进一步地,基座1的底部还设有若干脚轮20。脚轮20为带刹车功能的万向轮,通过脚轮20可以实现整体的移动,提高灵活性。Furthermore, a number of casters 20 are provided at the bottom of the base 1. The caster 20 is a universal wheel with a brake function, and the overall movement can be realized by the caster 20 to improve flexibility.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principles of the present invention, several improvements and modifications can be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.