WO2020228054A1 - Photosensitive resin ceramic and stereolithography preparation method therefor - Google Patents

Photosensitive resin ceramic and stereolithography preparation method therefor Download PDF

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WO2020228054A1
WO2020228054A1 PCT/CN2019/088295 CN2019088295W WO2020228054A1 WO 2020228054 A1 WO2020228054 A1 WO 2020228054A1 CN 2019088295 W CN2019088295 W CN 2019088295W WO 2020228054 A1 WO2020228054 A1 WO 2020228054A1
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preparation
ceramic
photosensitive resin
mixed solution
photoinitiator
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程艳玲
张海南
魏世宏
黎可旭
杨盛凯
林华泰
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广东工业大学
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • C04B2235/483Si-containing organic compounds, e.g. silicone resins, (poly)silanes, (poly)siloxanes or (poly)silazanes

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Abstract

The present invention relates to the technical field of 3D printing, and in particular, to a photosensitive resin ceramic and a stereolithography preparation method therefor. The present invention provides a stereolithography preparation method for a photosensitive resin ceramic. The method comprises the following steps: step 1: mixing vinyl polysilazane with a reactive diluent to obtain a mixed solution; step 2: adding a photoinitiator and a free radical scavenger to the mixed solution to obtain a ceramic precursor mixed solution; and step 3: performing stereolithography on the ceramic precursor mixed solution to obtain a photosensitive resin ceramic. The present invention also provides a photosensitive resin ceramic prepared by the preparation method. The present invention provides a photosensitive resin ceramic and a stereolithography preparation method therefor, which solves the technical problem of the low yield of ceramic in the existing preparation method.

Description

一种光敏树脂陶瓷及其立体光固化制备方法 Photosensitive resin ceramic and preparation method of stereo light curing To
技术领域Technical field
本发明涉及3D打印技术领域,尤其涉及一种光敏树脂陶瓷及其立体光固化制备方法。The invention relates to the technical field of 3D printing, in particular to a photosensitive resin ceramic and a preparation method of stereo light curing thereof.
背景技术Background technique
立体光固化成型技术是增材制造技术的一种方法,其是一种间接的增材制造技术,传统的光固化成型技术采用由点-线-面的成型方式,其采用激光发射出紫外线,然后用镜片来反射激光,通过改变镜片的偏角就可以实现成型,采用这种方式成型效率较为低下,为提高打印机的效率数字光处理打印机应运而生,其改变了传统的成型方式,直接采用面成型,每一层都采用单一图层曝光,因此可以实现更快的构建速度,当前陶瓷光固化立体成型方式主要两种,分别是陶瓷粉体和树脂混合体系和陶瓷前驱体溶液混合体系,后者与前者相比具有以下优点,陶瓷前驱体溶液混合体系因为没有陶瓷颗粒存在,折射率和反射率较小,对成型效果相对来说更好,此外,陶瓷前驱体体系经过烧结可以产生三元或者多元混合物。Three-dimensional light curing molding technology is a method of additive manufacturing technology. It is an indirect additive manufacturing technology. The traditional light curing molding technology uses a dot-line-surface molding method, which uses laser to emit ultraviolet rays. Then, the lens is used to reflect the laser, and the molding can be achieved by changing the deflection angle of the lens. The molding efficiency is relatively low in this way. In order to improve the efficiency of the printer, the digital light processing printer came into being, which changed the traditional molding method and adopted directly. Surface molding, each layer is exposed by a single layer, so faster construction speed can be achieved. At present, there are two main ceramic light-curing three-dimensional molding methods, which are ceramic powder and resin mixed system and ceramic precursor solution mixed system. Compared with the former, the latter has the following advantages. The ceramic precursor solution mixing system has relatively low refractive index and reflectivity because there are no ceramic particles, which is relatively better for the molding effect. In addition, the ceramic precursor system can produce three Yuan or multiple mixtures.
现今大多数陶瓷前驱体溶液体系主要采用的是聚硅氧烷体系,但聚硅氧烷陶瓷产率较低,因此,现有的制备方法陶瓷产率较低成为了本领域技术人员亟待解决的技术问题。 Nowadays, most ceramic precursor solution systems mainly adopt polysiloxane system, but the yield of polysiloxane ceramics is low. Therefore, the low ceramic yield of existing preparation methods has become an urgent problem for those skilled in the art. technical problem. To
发明内容Summary of the invention
本发明提供了一种光敏树脂陶瓷及其立体光固化制备方法,解决了现有的制备方法陶瓷产率较低的技术问题。The invention provides a photosensitive resin ceramic and a three-dimensional light curing preparation method thereof, which solves the technical problem of low ceramic yield in the existing preparation method.
本发明提供了一种光敏树脂陶瓷的立体光固化成型制备方法,包括以下步骤:The invention provides a three-dimensional light curing molding preparation method of photosensitive resin ceramics, which comprises the following steps:
步骤1:将乙烯基聚硅氮烷和活性稀释剂混合得到混合溶液;Step 1: Mix vinyl polysilazane and reactive diluent to obtain a mixed solution;
步骤2:将光引发剂和自由基清除剂加入所述混合溶液中得到陶瓷前驱体混合溶液;Step 2: Add a photoinitiator and a free radical scavenger to the mixed solution to obtain a ceramic precursor mixed solution;
步骤3:将所述陶瓷前驱体混合溶液进行光固化成型得到光敏树脂陶瓷。Step 3: Light-curing and molding the ceramic precursor mixture solution to obtain photosensitive resin ceramics.
优选的,所述乙烯基聚硅氮烷、活性稀释剂、自由基清除剂和光引发剂的质量比为(10~60):(10~50):(0.1~5):(0.2~10)。Preferably, the mass ratio of the vinyl polysilazane, reactive diluent, free radical scavenger and photoinitiator is (10-60): (10-50): (0.1-5): (0.2-10) .
优选的,所述乙烯基聚硅氮烷包括1,3-二乙烯基-1,1,3,3-四甲基二硅氮烷和/或疏基-乙烯基硅氮烷。Preferably, the vinyl polysilazane includes 1,3-divinyl-1,1,3,3-tetramethyldisilazane and/or mercapto-vinylsilazane.
优选的,所述活性稀释剂为丙烯酸酯。Preferably, the reactive diluent is acrylate.
优选的,所述丙烯酸酯包括聚乙二醇二丙烯酸酯、己二醇双丙烯酸酯、三羟甲基丙烷三丙烯酸酯中一种或多种。Preferably, the acrylate includes one or more of polyethylene glycol diacrylate, hexanediol diacrylate, and trimethylolpropane triacrylate.
优选的,步骤1中所述混合具体包括搅拌混合;所述搅拌的时间为15~40min。Preferably, the mixing in step 1 specifically includes stirring and mixing; the stirring time is 15-40 min.
优选的,所述搅拌的转速为800~1000rpm。Preferably, the rotation speed of the stirring is 800-1000 rpm.
优选的,所述光引发剂包括光引发剂184D、1-羟环己基苯酮、苯基双(2 ,4 ,6-三甲基苯甲酰基)氧化膦、2 ,4 ,6-三甲基苯甲酰基-二苯基氧化膦中的一种或多种。Preferably, the photoinitiator includes photoinitiator 184D, 1-hydroxycyclohexyl phenone, phenyl bis (2,4 ,6-trimethylbenzoyl)phosphine oxide, one or more of 2,4,6-trimethylbenzoyl-diphenylphosphine oxide.
优选的,所述自由基清除剂为1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯和/或三[2.4-二叔丁基苯基]亚磷酸酯。Preferably, the free radical scavenger is 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene and/or tris[2.4 -Di-tert-butylphenyl] phosphite.
本发明还提供了一种光敏树脂陶瓷,由上述的制备方法制得。The invention also provides a photosensitive resin ceramic, which is prepared by the above-mentioned preparation method.
本发明具有如下有益效果:The present invention has the following beneficial effects:
(1)本发明提供了一种新的陶瓷前驱体光固化成型溶液体系,相比聚硅氧烷体系,具有较高的陶瓷产率。(1) The present invention provides a new ceramic precursor light-curing molding solution system, which has a higher ceramic yield than the polysiloxane system.
(2)本发明不同以往陶瓷粉体和树脂混合体系,陶瓷前驱体溶液混合体系因为没有陶瓷颗粒存在,避免了粉体对浆料的不良影响,避光下保存时间较长,提高了浆料的稳定性,对成型效果相对来说更好,此外,陶瓷前驱体体系经过烧结可以产生三元或者多元混合物。(2) The present invention is different from the previous ceramic powder and resin mixing system. The ceramic precursor solution mixing system has no ceramic particles, which avoids the adverse effect of the powder on the slurry, saves it for a longer time in the dark, and improves the slurry The stability of the ceramic is relatively better for the molding effect. In addition, the ceramic precursor system can produce a ternary or multiple mixture after sintering.
附图说明Description of the drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art.
图1为本发明实施例1制得的光敏树脂陶瓷的第一成型件侧面图;Fig. 1 is a side view of a first molded part of photosensitive resin ceramic prepared in Example 1 of the present invention;
图2为本发明实施例1制得的光敏树脂陶瓷的第二成型件侧面图;2 is a side view of the second molded part of photosensitive resin ceramic prepared in Example 1 of the present invention;
图3为本发明实施例1制得的光敏树脂陶瓷的第一成型件断面图;3 is a cross-sectional view of the first molded part of the photosensitive resin ceramic prepared in Example 1 of the present invention;
图4为本发明实施例1制得的光敏树脂陶瓷的第二成型件断面图。4 is a cross-sectional view of the second molded piece of photosensitive resin ceramic prepared in Example 1 of the present invention.
具体实施方式Detailed ways
本发明实施例提供了一种光敏树脂陶瓷及其立体光固化制备方法,解决了现有的制备方法陶瓷产率较低的技术问题。The embodiment of the present invention provides a photosensitive resin ceramic and a preparation method for stereo light curing thereof, which solves the technical problem of low ceramic yield in the existing preparation method.
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所述的实施例只是本发明的部分具有代表性的实施例,而不是全部实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的其他所有实施例都属于本发明的保护范围。The following will give a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some representative embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by ordinary technicians without creative work belong to the protection scope of the present invention.
实施例1Example 1
(1)称取15g乙烯基聚硅氮烷,加入14.7g的活性稀释剂聚乙二醇二丙烯酸酯,磁力搅拌器搅拌30min,预定转速800rpm,搅拌均匀得到淡黄色混合溶液。(1) Weigh 15 g of vinyl polysilazane, add 14.7 g of reactive diluent polyethylene glycol diacrylate, stir with a magnetic stirrer for 30 minutes at a predetermined speed of 800 rpm, and stir to obtain a light yellow mixed solution.
(2)选取0.09g的抗氧剂1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯,选取0.147g的光引发剂苯基双(2 ,4 ,6-三甲基苯甲酰基)氧化膦,同时选取0.063g的光引发剂184D。将其全部加入到步骤(1)配制的混合溶液中,磁力搅拌器预定800rpm下,搅拌30min,磁力搅拌均匀后得到陶瓷前驱体光固化成型溶液。;(2) Select 0.09g of antioxidant 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene, and select 0.147g of light Initiator phenyl bis (2 ,4 ,6-Trimethylbenzoyl)phosphine oxide, and 0.063g of photoinitiator 184D was selected. Add all of them to the mixed solution prepared in step (1), stir for 30 minutes at a predetermined 800 rpm with a magnetic stirrer, and obtain a ceramic precursor light-cured molding solution after uniform magnetic stirring. ;
(3)采用上述制备的陶瓷前驱体光固化成型溶液进行UV光固化成型,其成型件的形貌如图1和图2所示。在图1和图2为成型件侧面图,可以看到分层现象不明显,层间结合紧密,成型效果好;图3和图4为成型件断面图,在断面图内部分层不明显,在边缘处才有较明显分层,力学性能较好。(3) The ceramic precursor photocuring molding solution prepared above is used for UV light curing molding, and the morphology of the molded part is shown in Figure 1 and Figure 2. Figure 1 and Figure 2 are the side views of the molded part. It can be seen that the delamination is not obvious, the layers are tightly combined, and the molding effect is good; Figure 3 and Figure 4 are the cross-sectional views of the molded part, and the internal layering is not obvious. There is more obvious delamination at the edge, and the mechanical properties are better.
实施例2Example 2
(1)称取18g乙烯基聚硅氮烷,聚乙二酸二丙烯酸酯15.21g混合后,磁力搅拌器搅拌30min,预定转速1000rpm,混合均匀后得到淡黄色溶液。(1) Weigh 18 g of vinyl polysilazane and 15.21 g of polyoxalic acid diacrylate and mix, stir with a magnetic stirrer for 30 minutes at a predetermined speed of 1000 rpm, and obtain a light yellow solution after uniform mixing.
(2)光引发剂选取0.24g苯基双(2 ,4 ,6-三甲基苯甲酰基)氧化膦,同时加入0.06g光敏剂184D,将其全部加入到步骤(1)配制的混合溶液中,磁力搅拌器预定1000rpm下,搅拌30min,磁力搅拌均匀后得到陶瓷前驱体光固化成型溶液。(2) 0.24g phenyl bis(2,4 , 6-trimethylbenzoyl) phosphine oxide, and add 0.06g of photosensitizer 184D at the same time, and add all of it to the mixed solution prepared in step (1). The magnetic stirrer is scheduled to be 1000 rpm and stirred for 30 minutes. Obtain the ceramic precursor light curing molding solution.
(3)最后,将上述实施例所制备的先驱体光固化成型溶液提供给光固化打印设备中,进行打印获得素胚之后,把所述素胚通过脱脂、烧结,获得所需的陶瓷结构。通过该实施例所获得的先驱体光固化成型溶液保存时间长,成型效果好,陶瓷成型精度高,在烧结以后所获得的陶瓷在三维方向上线性收缩率相同,没烧结的乙烯基聚硅氮烷占质量比50%,烧完后相对没烧之前质量还剩49%左右,说明本发明实施例制得的光敏树脂陶瓷产率较高。(3) Finally, the precursor light-curing molding solution prepared in the above embodiment is provided to the light-curing printing device, and after printing to obtain a green embryo, the green embryo is degreased and sintered to obtain the desired ceramic structure. The precursor light-cured molding solution obtained by this embodiment has a long storage time, good molding effect, and high ceramic molding accuracy. The ceramic obtained after sintering has the same linear shrinkage rate in the three-dimensional direction, and the unsintered vinyl polysilazane The alkane accounts for 50% of the mass ratio, and about 49% of the mass remains after the firing is relatively unfired, indicating that the photosensitive resin ceramic prepared in the embodiment of the present invention has a higher yield.
综上,前述方法所给出的先驱体光固化成型溶液稳定性好,同时又有很好的流动性,可具有较长的保存时间,具有很好的成型能力,用于光固化成型技术具有良好的成型精度。In summary, the precursor light-curing molding solution given by the foregoing method has good stability, good fluidity, a long storage time, and good molding ability. It is used for light-curing molding technology. Good molding accuracy.
本领域的技术人员在不脱离权利要求书确定的本发明的精神和范围的条件下,还可以对以上内容进行各种各样的修改。因此本发明的范围并不仅限于以上的说明,而是由权利要求书的范围来确定的。Those skilled in the art can make various modifications to the above content without departing from the spirit and scope of the present invention as determined by the claims. Therefore, the scope of the present invention is not limited to the above description, but is determined by the scope of the claims.

Claims (10)

  1. 一种光敏树脂陶瓷的立体光固化成型制备方法,其特征在于,包括以下步骤: A method for preparing photosensitive resin ceramics by three-dimensional light curing, which is characterized in that it comprises the following steps:
    步骤1:将乙烯基聚硅氮烷和活性稀释剂混合得到混合溶液;Step 1: Mix vinyl polysilazane and reactive diluent to obtain a mixed solution;
    步骤2:将光引发剂和自由基清除剂加入所述混合溶液中得到陶瓷前驱体混合溶液;Step 2: Add a photoinitiator and a free radical scavenger to the mixed solution to obtain a ceramic precursor mixed solution;
    步骤3:将所述陶瓷前驱体混合溶液进行光固化成型得到光敏树脂陶瓷。Step 3: Light-curing and molding the ceramic precursor mixture solution to obtain photosensitive resin ceramics.
  2. 根据权利要求1所述的制备方法,其特征在于,所述乙烯基聚硅氮烷、活性稀释剂、自由基清除剂和光引发剂的质量比为(10~60):(10~50):(0.1~5):(0.2~10)。 The preparation method according to claim 1, wherein the mass ratio of the vinyl polysilazane, reactive diluent, free radical scavenger and photoinitiator is (10-60):(10-50): (0.1~5): (0.2~10). To
  3. 根据权利要求1所述的制备方法,其特征在于,所述乙烯基聚硅氮烷包括1,3-二乙烯基-1,1,3,3-四甲基二硅氮烷和/或疏基-乙烯基硅氮烷。 The preparation method according to claim 1, wherein the vinyl polysilazane comprises 1,3-divinyl-1,1,3,3-tetramethyldisilazane and/or Base-vinylsilazane. To
  4. 根据权利要求1所述的制备方法,其特征在于,所述活性稀释剂为丙烯酸酯。 The preparation method according to claim 1, wherein the reactive diluent is acrylate.
  5. 根据权利要求4所述的制备方法,其特征在于,所述丙烯酸酯包括聚乙二醇二丙烯酸酯、己二醇双丙烯酸酯、三羟甲基丙烷三丙烯酸酯中一种或多种。 The preparation method according to claim 4, wherein the acrylate comprises one or more of polyethylene glycol diacrylate, hexanediol diacrylate, and trimethylolpropane triacrylate. To
  6. 根据权利要求1所述的制备方法,其特征在于,步骤1中所述混合具体包括搅拌混合;所述搅拌的时间为15~40min。 The preparation method according to claim 1, wherein the mixing in step 1 specifically includes stirring and mixing; the stirring time is 15-40 min. To
  7. 根据权利要求6所述的制备方法,其特征在于,所述搅拌的转速为800~1000rpm。 The preparation method according to claim 6, wherein the rotation speed of the stirring is 800-1000 rpm.
  8. 根据权利要求1所述的制备方法,特征在于,所述光引发剂包括光引发剂184D、1-羟环己基苯酮、苯基双(2 ,4 ,6-三甲基苯甲酰基)氧化膦、2 ,4 ,6-三甲基苯甲酰基-二苯基氧化膦中的一种或多种。 The preparation method according to claim 1, wherein the photoinitiator comprises photoinitiator 184D, 1-hydroxycyclohexyl phenone, phenyl bis (2,4 ,6-trimethylbenzoyl)phosphine oxide, one or more of 2,4,6-trimethylbenzoyl-diphenylphosphine oxide.
  9. 根据权利要求1所述的制备方法,其特征在于,所述自由基清除剂为1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯和/或三[2.4-二叔丁基苯基]亚磷酸酯。 The preparation method of claim 1, wherein the free radical scavenger is 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4- Hydroxybenzyl)benzene and/or tris[2.4-di-tert-butylphenyl]phosphite. To
  10. 一种光敏树脂陶瓷,其特征在于,由权利要求1~9任一项所述的制备方法制得。 A photosensitive resin ceramic characterized by being prepared by the preparation method according to any one of claims 1-9.
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