WO2020220918A1 - 一种洗衣机减速离合装置及洗衣机 - Google Patents
一种洗衣机减速离合装置及洗衣机 Download PDFInfo
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- WO2020220918A1 WO2020220918A1 PCT/CN2020/082763 CN2020082763W WO2020220918A1 WO 2020220918 A1 WO2020220918 A1 WO 2020220918A1 CN 2020082763 W CN2020082763 W CN 2020082763W WO 2020220918 A1 WO2020220918 A1 WO 2020220918A1
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- fixed
- gear
- shaft
- axis
- washing machine
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/40—Driving arrangements for driving the receptacle and an agitator or impeller, e.g. alternatively
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/02—Rotary receptacles, e.g. drums
- D06F37/04—Rotary receptacles, e.g. drums adapted for rotation or oscillation about a horizontal or inclined axis
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the invention relates to the technical field of washing machines, in particular to a deceleration clutch device for washing machines and washing machines.
- washing machines as a kind of household appliances, have gradually become an indispensable part of people's lives, and fully automatic pulsator washing machines, as a main type of washing machine, have a wider range of applications.
- the working mode of the existing fully automatic pulsator washing machine is generally that when washing and rinsing, the driving device drives the pulsator of the washing machine forward and reverse through the deceleration clutch device, and during dehydration, the driving device drives the pulsator and washing tub of the washing machine through the deceleration clutch device. Synchronous high-speed rotation.
- the application number is 02804912.8, which is named a transmission mechanism for generating two-way rotation, a washing machine and method for generating two-way washing, and related inner tubs and agitators.
- Chinese invention patent which discloses a two-way drive transmission mechanism suitable for use in washing machines. It includes a power input end and two power output ends, one of which is connected to an agitator shaft (10 ) Is connected to make the agitator shaft rotate in a first direction; and the other power output end is connected to an inner barrel shaft (11), and the inner barrel shaft rotates in a second direction opposite to the first direction.
- a washing machine for producing two-way washing and a washing method capable of producing two-way washing in the washing machine.
- An agitator and inner tub for washing machines discloses a transmission mechanism that enables the washing machine to generate bidirectional drive.
- the specific structure of the transmission mechanism is disclosed in the specification.
- the patent solves the existing problems to a certain extent.
- the automatic pulsator washing machine has a single power driving mode during washing, but the disclosed transmission mechanism has a complex structure, high manufacturing and assembly difficulties, and high manufacturing costs.
- the present invention aims to provide a washing machine deceleration clutch device with simple structure, low cost, and high stability, which can realize diversified driving of the existing fully automatic pulsator washing machine during washing.
- the first object of the present invention is to provide a decelerating clutch device for a washing machine. Specifically, the following technical solutions are adopted:
- a deceleration clutch device of a washing machine includes a deceleration mechanism, and the deceleration mechanism includes:
- the first fixed shaft gear train including the first internal gear ring
- the second fixed shaft gear train
- the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
- the first fixed-axis gear train includes a first fixed-axis gear set, and the first inner ring gear is in meshing transmission with the first fixed-axis gear set.
- the first fixed-axis gear set includes a primary fixed-axis gear set and a secondary fixed-axis gear set.
- the primary fixed-axis gear set and the secondary fixed-axis gear set are externally meshed for transmission, and the The secondary fixed-axis gear set meshes with the internal gear ring for transmission.
- the first-stage fixed-axis gear set includes a fixed first fixed-axis wheel carrier and a plurality of first-stage fixed-axis gears rotatably mounted on the first fixed-axis wheel carrier, and the input shaft transfers the power It is transmitted to the primary shaft gear set, and output to the output shaft after being decelerated by the primary fixed shaft gear set, the secondary fixed shaft gear set, and the first ring gear.
- the secondary fixed-axis gear set includes a fixed-axis wheel carrier fixedly arranged and a plurality of secondary fixed-axis gears rotatably mounted on the fixed-axis wheel carrier;
- the secondary fixed-axis gear is rotatably mounted on the first fixed-axis wheel carrier;
- the number of the second-stage fixed-axis gears is the same as the number of the first-stage fixed-axis gears, and there is a one-to-one correspondence.
- the first fixed shaft gear train further includes an input shaft gear, and the input shaft gear is fixedly sleeved on the input shaft to engage and drive the first fixed shaft gear set;
- the input shaft gear is integrated with the input shaft
- the input shaft gear is externally meshed with the primary fixed shaft gear set.
- the first fixed-axis gear train includes a first torque transmission disk fixedly mounted on the first inner ring gear, and the output shaft is fixedly connected with the first torque transmission disk.
- the second fixed-axis gear train includes a second inner ring gear, a fixed second fixed-axis wheel carrier, and a second fixed-axis gear set rotatably mounted on the second fixed-axis wheel carrier, so The output shaft and the second fixed shaft gear set are in cooperation with each other to transmit the output of the first fixed shaft gear train to the second fixed shaft gear train at the same time.
- the second fixed shaft gear set meshes with the second ring gear to drive the second
- the inner gear rotates
- the second inner gear is fixedly connected with the output shaft sleeve to drive it to rotate;
- the second fixed-axis gear train includes a central gear fixedly mounted on the output shaft
- the second fixed-axis wheel carrier includes a plurality of second gear shafts
- the second fixed-axis gear set includes respectively rotatable
- the second fixed shaft gear mounted on each second gear shaft, the central gear is externally meshed with all the second fixed shaft gears, and all the second fixed shaft gears are internally meshed and transmitted with the second inner ring gear;
- the second gear shaft includes four, and each second gear shaft is provided with a second fixed shaft gear.
- the brake wheel includes a brake wheel and a brake wheel shaft
- the brake wheel has an open internal chamber inside
- the brake wheel shaft is sleeved on the outside of the input shaft and one end is covered and fixed on the open end of the brake wheel
- the first fixed axle gear train and the second fixed axle gear train are respectively arranged in the internal cavity of the brake wheel, and the first fixed axle wheel carrier of the first fixed axle wheel train is fixed on the brake axle or the brake wheel ;
- the second fixed axle wheel carrier of the second fixed axle gear train is fixed on the first fixed axle wheel carrier or the brake wheel axle or the brake wheel.
- a clutch mechanism is also included for controlling the independent rotation of the switching input shaft and the synchronous rotation of the input shaft and the brake wheel shaft.
- the second objective of the present invention is to provide a washing machine. Specifically, the following technical solutions are adopted:
- a washing machine includes a washing tub, a pulsator, and a deceleration clutch device.
- the deceleration clutch device includes:
- the first fixed shaft gear train including the first internal gear ring
- the second fixed shaft gear train
- the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
- the output shaft sleeve is sleeved on the output shaft and connected with the second fixed shaft gear train.
- the deceleration clutch device of the washing machine of the present invention adopts two sets of fixed axle gear trains, the first fixed axle gear train and the second fixed axle gear train, and decelerates and distributes the power input by the input shaft to the output shaft and the output sleeve.
- the fixed-axis gear train can achieve the effect of one power input and two power output.
- the output shaft and the output shaft sleeve of the washing machine can be output during the washing/rinsing process.
- Respectively drive the inner barrel and the pulsator to move in opposite directions to achieve the dual-power washing effect increase the variety of washing water flows, and improve the washing effect;
- the output shaft and the output shaft sleeve rotate at the same speed and the same direction, they drive the inner barrel and the pulsator at the same speed. Rotate in the same direction to achieve a gentle washing effect with less friction on clothes.
- Fig. 1 is a schematic diagram of the deceleration clutch device of the washing machine of the present invention.
- a deceleration clutch device for a washing machine in this embodiment includes a deceleration mechanism, and the deceleration mechanism includes:
- the first fixed-axis gear train including the first inner ring gear 9;
- the second fixed shaft gear train
- the output shaft 22 is connected with the first inner ring gear 9 and is in transmission connection with the second fixed shaft gear train;
- the deceleration clutch device of the washing machine of this embodiment adopts two fixed-axis gear trains, a first fixed-axis gear train and a second fixed-axis gear train, to decelerate and distribute the power input by the input shaft 1 to the output shaft 23 and the output sleeve 22.
- a simple and stable fixed-axis gear train can achieve the effect of one power input and two power outputs.
- the output shaft 22 and the output shaft sleeve 21 can be output during the washing/rinsing process of the washing machine.
- the inner tub and the pulsator are respectively driven to move in opposite directions to achieve the dual-power washing effect, increase the diversity of washing water flow, and improve the washing effect;
- the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction, respectively Drive the inner tub and the pulsator to rotate at the same speed and in the same direction to achieve a gentle washing effect with less friction on clothes.
- the first fixed-axis gear train described in this embodiment includes a first fixed-axis gear set, and the first inner ring gear 9 is in meshing transmission with the first fixed-axis gear set.
- the first fixed-axis gear train of this embodiment uses the first fixed-axis gear set and the first ring gear 9 to mesh and drive to achieve deceleration.
- the overall structure is simpler and easy to assemble.
- the power is reduced by the first ring gear 9
- the torque is transmitted to the output shaft 22 and the torque transmission is more stable.
- the first fixed-axis gear set in this embodiment includes a primary fixed-axis gear set and a secondary fixed-axis gear set.
- the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8 -2 External meshing transmission, the secondary fixed-shaft gear set 8-2 and the internal gear 9 meshing transmission.
- the first fixed-axis gear set 8-1 of this embodiment adopts two-stage fixed-axis gear external meshing transmission, which not only realizes deceleration, but also has the function of reversing.
- the first-stage fixed-axis gear set 8-1 includes a fixed first fixed-axis wheel carrier 6 and a plurality of first-stage fixed-axis gears rotatably mounted on the first fixed-axis wheel carrier 6, so
- the input shaft 1 transmits power to the primary shaft gear set 8-1, and is output to the output shaft after being decelerated by the primary fixed shaft gear set 8-1, the secondary fixed shaft gear set 8-2, and the first ring gear 9 twenty two.
- the secondary fixed-axis gear set in this embodiment includes a fixed-axis wheel carrier fixedly arranged and a plurality of secondary fixed-axis gears rotatably mounted on the fixed-axis wheel carrier.
- the secondary fixed-axis gear is rotatably mounted on the first fixed-axis wheel carrier 6; that is, the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8-2 share the same fixed shaft
- the wheel frame has a simpler overall structure, which is convenient for manufacturing and assembly.
- the first fixed-axis wheel carrier 6 of this embodiment includes a plurality of first gear shafts 7, and the first-stage fixed-axis gear and the second-stage fixed-axis gear are respectively rotatably mounted on the first gear shaft 7.
- the first fixed axle wheel carrier 6 includes a first fixed axle wheel carrier body and a first fixed axle wheel carrier cover 10.
- the number of the second-stage fixed-axis gears is the same as the number of the first-stage fixed-axis gears, and there is a one-to-one correspondence. In this way, the rotation transmission of the entire first fixed-axis gear train is more stable.
- the first fixed shaft gear train further includes an input shaft gear 36, which is fixedly sleeved on the input shaft 1 and engages with the first fixed shaft gear set for transmission.
- the input shaft gear is externally meshed with the primary fixed shaft gear set.
- the input shaft gear 36 is integrated with the input shaft 1.
- the first fixed shaft gear train in this embodiment includes a first torque transmission plate 11 fixedly mounted on the first ring gear 9.
- the output shaft 22 is fixedly connected to the first torque wheel 11.
- the second fixed axle gear train includes a second inner ring gear 13, a fixed second fixed axle wheel carrier 12, and a rotatably mounted on the second fixed axle wheel carrier 12.
- the output shaft 22 and the second fixed-axis gear set 23 transmit the output of the first fixed-axis gear to the second fixed-axis gear at the same time.
- the second fixed-axis gear The internal meshing transmission between the group 23 and the second inner gear 13 drives the rotation of the second inner gear 13, and the second inner gear 13 is fixedly connected with the output shaft sleeve 21 to drive it to rotate.
- the output shaft 22 is creatively used as the power output of the washing machine pulsator on the one hand, and on the other hand as the power input of the second fixed-shaft gear train; in addition, the introduction of the second ring gear 13 realizes the conversion of power transmission. So that the output shaft sleeve 21 and the output shaft 22 have opposite rotations, that is, the washing tub of the washing machine connected to the output shaft sleeve 21 and the pulsator of the washing machine connected to the output shaft 22 have opposite directions to realize washing/rinsing of the washing machine. The two-way water flow in the process improves the washing effect.
- the second fixed shaft gear train includes a sun gear 14 fixedly mounted on the output shaft 21, and the second fixed shaft gear carrier 12 includes A plurality of second gear shafts 31, the second fixed shaft gear set includes second fixed shaft gears respectively rotatably mounted on each second gear shaft 31, and the sun gear 14 externally meshes with all the second fixed shaft gears For transmission, all the second fixed shaft gears are internally meshed with the second ring gear 13 for transmission.
- the second gear shaft 31 includes four, and each second gear shaft is provided with a second fixed shaft gear respectively, so as to ensure the transmission stability of the output shaft 22 and the second fixed shaft gear, and ensure the speed reduction The overall volume of the clutch device.
- the second fixed axle wheel carrier 12 includes a second fixed axle wheel carrier body and a second fixed axle wheel carrier cover 15.
- a toothing is provided at one end of the output shaft 22 in this embodiment, a central gear tooth groove is arranged inside the central gear 14, and the toothing of the output shaft 22 is inserted into the center
- the fixed installation of the output shaft 21 and the sun gear 14 is realized in the gear tooth groove.
- the decelerating clutch device of the washing machine of this embodiment includes a brake wheel 17 and a brake wheel shaft 2.
- the brake wheel 17 has an open internal chamber inside, and the brake wheel shaft 2 is sleeved outside the input shaft 1 at one end
- the cover is fixed on the open end of the brake wheel 17; the first fixed-axis wheel train and the second fixed-axis wheel train are respectively arranged in the inner cavity of the brake wheel 17, and the The first fixed axle wheel carrier 6 is fixed on the brake wheel shaft 2 or the brake wheel 17.
- the second fixed axle wheel carrier 12 of the second fixed axle gear train is fixed on the first fixed axle wheel carrier 6 or the brake axle 2 or the brake wheel 17.
- the deceleration clutch device of a washing machine in this embodiment also includes a clutch mechanism for controlling the independent rotation of the switching input shaft and the synchronous rotation of the input shaft and the brake wheel shaft.
- the clutch mechanism can realize the relative reverse rotation of the output shaft and the output sleeve. , Perform dual-power washing conditions; rotate at the same speed and same direction at low speed, perform gentle washing conditions; perform high-speed rotation at the same speed and same direction, perform dehydration conditions.
- the clutch structure controls the input shaft 1 to rotate alone
- the input shaft 1 transmits power to the first fixed-axis gear train
- the first fixed-axis gear train outputs the power to the output shaft 22
- the output shaft 22 simultaneously transmits power to the second fixed-axis gear train.
- the shaft gear train, the second fixed shaft gear train outputs power to the output shaft sleeve 21, and the output shaft 22 and the output shaft sleeve 21 rotate in opposite directions;
- the clutch structure controls the input shaft 1 and the brake wheel shaft 2 to rotate synchronously
- the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the internal first and second fixed-axis gear trains to rotate synchronously
- the output shaft 22 and the input shaft sleeve 21 rotate at the same speed and direction.
- the deceleration device described in this embodiment is composed of a first fixed-axis gear train I and a second fixed-axis gear train II connected to two sets of fixed-axis gear trains, the input shaft input speed, through the first fixed-axis gear train I decelerated by The output speed of the output shaft drives the washing machine's pulsator to run. At the same time, the output shaft transmits power to the second fixed-axis gear train II. After being decelerated by the second fixed-axis gear train II, the output shaft sleeve outputs the speed to drive the washing machine's inner tub to run. Power input, after deceleration, the output shaft and the output sleeve output two powers in two directions, and the two powers with a constant transmission ratio realize the dual drive function of the washing machine.
- the deceleration clutch device of the washing machine of the present invention has a reasonable structure.
- the reducer is composed of two sets of fixed shaft gear trains.
- the two sets of fixed shaft gear trains decelerate and transmit power respectively.
- the output shaft and the output sleeve output two powers to satisfy the deceleration
- the ratio, the output shaft and the output shaft sleeve are opposite to the fixed transmission ratio rotation and bearing capacity, which overcomes the disadvantages of poor bearing capacity and high noise of the existing dual-power clutch deceleration device.
- This embodiment also provides a washing machine including a washing tub, a pulsator, and a deceleration clutch device.
- the deceleration clutch device includes:
- the first fixed shaft gear train including the first internal gear ring
- the second fixed shaft gear train
- the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
- the drive motor can drive the output shaft and the output shaft sleeve through the deceleration clutch device to achieve dual power drive to improve the washing effect.
- the drive motor drives the output shaft and the output shaft through the deceleration clutch device Sets to run at the same speed and in the same direction for gentle washing or dehydration conditions.
- This embodiment provides a method for controlling a washing machine, which specifically includes: during the washing process of the washing machine, the inner tub and the pulsator are in a relatively static state when rotating.
- the washing machine in this embodiment is a washing machine with a pulsator
- the inner tub is a washing tub
- the inner tub may be a perforated inner tub or a non-perforated inner tub.
- the pulsator is set at the bottom of the inner barrel.
- the pulsator rotates to drive the water flow to wash the clothes.
- the inner tub and pulsator can rotate during the washing process at the same time, and the water flow generated is stronger than when only the pulsator rotates. It is powerful, but only includes a relatively single washing water stream, the washing effect is limited, and the improvement is not significant.
- This embodiment can realize that the inner tub and the pulsator are in a relatively static state during the washing process, thereby increasing the water flow pattern under the same direction and the same speed of the inner tub and the pulsator, increasing the variety of washing water flows, and realizing gentle washing. Improve the washing effect of clothes.
- the washing process of the washing machine includes a first operating state and/or a second operating state; in the first operating state, the inner tub and the pulsator are in relative motion when rotating, and in the second operating state, the inner tub and the pulsator The wheel is relatively stationary when rotating.
- the relative movement of the inner barrel and the pulsator includes: the inner barrel and the pulsator rotate in opposite directions with the same or different rotation speeds.
- the inner barrel and the pulsator are in a relatively static state including: the inner barrel and the pulsator rotate in the same direction and at the same speed; specifically, the inner barrel and the pulsator rotate in a clockwise or counterclockwise direction at the same rotation speed.
- the washing machine can always keep the inner tub and the pulsator in a relatively static state when rotating; it can also keep in a relative motion state; it can also perform a relatively static state for only part of the time, and a relative motion for part of the time. It can be switched between to achieve a variety of water flows and further increase the washing effect.
- this embodiment provides a washing machine control method, which specifically includes:
- the washing machine only executes the first operating state, or only executes the second operating state.
- the inner tub and the pulsator can only perform the first operating state, the inner tub and the pulsator move relative to each other, and perform the same direction and different speed or reverse rotation movement, which can form a stronger water flow, which is beneficial to improve Washing effect.
- the inner tub and the pulsator can also only perform the second operating state.
- the inner tub and the pulsator always remain relatively static, that is to say, the inner tub and the pulsator rotate at the same speed and in the same direction during the washing process.
- the new form of water flow is conducive to gentle washing of soft-textured clothes.
- the conditions of the inner tub and the pulsator rotating at the same speed and direction during the washing process include:
- Case 1 The inner tub and the pulsator rotate in the same direction and speed in the clockwise direction during the washing process;
- Case 3 The inner tub and the pulsator are switched between rotating clockwise at the same speed and in the same direction and rotating counterclockwise at the same speed and in the same direction during the washing process.
- the inner tub and the pulsator have been kept relatively stationary, realizing the water flow form of the inner tub and the pulsator rotating in the same direction and at the same speed, which can be washed more gently and improve the quality of the soft clothes. Wash care effect.
- this embodiment provides a washing machine control method, which specifically includes:
- the washing process of the washing machine includes a first operating state and a second operating state, and the first operating state and the second operating state can be switched;
- the inner barrel and the pulsator are in a relative motion state when rotating, and in the second operating state, the inner barrel and the pulsator are in a relatively static state when rotating.
- the two operating states can be switched during the washing process, and different washing water flows can be generated in the two operating states. This increases the variety of washing water flows, which can improve the washing efficiency and washing of clothes. ratio.
- the two operating states in the washing process include the relative static state of the inner tub and the pulsator and the relative motion state of the inner tub and the pulsator; the direction of water flow formed when the inner tub and the pulsator are in a relatively static state during rotation Consistent, the flow rate is stable, so that the pulling force or drafting force on the clothes is small, which can reduce the wear on the clothes and realize gentle washing; and when the inner tub and the pulsator move relative to each other, the strength of the water flow formed is greater.
- These states can be switched for washing and cooperate with each other to not only improve the washing effect, but also protect the clothes, reduce the wear and deformation of the clothes, and meet the needs of users.
- the inner tub and the pulsator are in a relatively static state, including: the inner tub and the pulsator rotate in the same direction and at the same speed.
- the inner barrel and the pulsator can rotate in a clockwise direction at the same rotation speed at the same time, and can also rotate in a counterclockwise direction.
- both the inner tub and the pulsator are rotating, their movements are completely synchronized, and the two are relatively static.
- the water flow formed in the inner tub flows in the same direction at the same stable speed, and the clothes in the inner tub follow this way.
- the movement of the water stream has the least pulling force. For clothes that are easily deformed such as silk and wool, this gentle washing process is more suitable.
- the inner barrel and the pulsator can be in a relative motion state in a variety of ways. Different ways can form a relatively different and strong water flow.
- the first operating state and the second operating state form The water flows cooperate with each other for washing.
- the movement mode of the inner tub and the pulsator in the first operating state can include the following schemes:
- the inner bucket and the pulsator rotate in opposite directions.
- the rotation speed of the inner bucket and the pulsator are the same, forming two water streams that rotate in opposite directions. Where the two water streams meet, a stronger rotating water stream is formed, which will cause greater washing of the clothes and ensure Washing effect and cleanliness rate.
- the inner barrel and the pulsator rotate in opposite directions, and the rotation speed of the inner barrel and the pulsator are different.
- the effect is the same as that of the scheme 1.
- the rotation of the inner barrel and the pulsator can form a stronger rotating water flow, causing greater washing and washing of clothes.
- the pulling force ensures the washing effect and cleanliness rate.
- the rotation speeds are different and the rotation speed difference is a fixed value or a variable value.
- a certain intensity of water flow can be preset, which is suitable for most clothes. It can not only ensure high washing efficiency, but also avoid damage to clothes.
- Solution 3 In the first operating state, the inner tub and the pulsator rotate in the same direction, and the rotation speed of the inner tub and the pulsator are different. When the inner tub and the pulsator rotate in the same direction but at different speeds, a stronger rotating stream can be formed to ensure washing. effectiveness.
- the inner tub and the pulsator rotate at different speeds in the same direction, and the difference in rotation speed between the inner tub and the pulsator is a fixed value or a variable value; in this way, a certain intensity of water flow can be preset, which is also conducive to forming a stable washing program.
- the difference between the rotational speeds of the inner tub and the pulsator when the inner tub and the pulsator rotate in reverse is not greater than the difference between the rotational speeds when the inner tub and the pulsator rotate in the same direction and at different speeds. In this way, a relatively suitable strength and relatively stable water flow can be formed, and the washing effect and cleanliness rate can be improved.
- the specific method may include but not limited to the following specific solutions:
- Solution 1 In the same washing process, the washing machine sequentially executes the first operating state/second operating state and the second operating state/first operating state.
- the washing machine executes the first operating state once and executes the second operating state once.
- the first operating state may be executed first and then the second operating state, or the second operating state may be executed before the first operating state.
- the operating time of the first operating state and the second operating state can be preset as needed. For example, after the user chooses to run the washing program, the washing machine first controls to execute the first operating state to reach T1 time, and then executes the second operating state to reach T2 time, where T1 time and T2 time can be the same or different, and can be preset according to needs. Set or set by the user.
- Solution 2 The washing machine controls the first operating state and the second operating state to switch multiple times, and alternately executes the first operating state and the second operating state.
- the washing machine executes the first operation state and the second operation state n times, the first operation state and the second operation state alternately operate, and the washing machine switches between the two regularly or irregularly.
- the water flow formed in the washing process is more diversified, and the two operating states cooperate with each other to achieve the purpose of high washing efficiency and high cleanliness rate of clothes, and also greatly reduce the wear on clothes.
- a further solution is to alternately execute the first operating state and the second operating state during the same washing process, and each time in the first operating state, the pulsator and the inner tub rotate in reverse or both the pulsator and the inner tub rotate in the same direction and at different speeds , In the second operating state, the inner barrel and the pulsator rotate in the same direction and speed in the clockwise or counterclockwise direction.
- the operating state of the inner tub and the pulsator may be the same or different each time, for example, the inner tub and the pulsator are reversed each time Rotate in the same direction, or move at different speeds in the same direction each time, so that the operation is more regular and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes.
- the inner tub and the pulsator rotate in the opposite direction at the previous time, and the inner tub and the pulsator rotate in the same direction at different speeds in the next time, so that a more diversified water flow can be formed and the cleaning rate of clothes can be improved.
- the inner barrel and the pulsator rotate in the same direction and the same speed.
- the inner barrel and the pulsator can rotate at the same or different speed as the previous one, and can rotate in a clockwise direction. It can also be rotated counterclockwise.
- the washing machine alternately executes the first operating state and the second operating state, and each time in the first operating state, the pulsator and the inner tub rotate in reverse each time, and the pulsator and the inner tub
- the speed difference is a fixed value.
- the pulsator and the inner barrel rotate in the clockwise direction in the same direction and speed each time. In this way, the operation of the inner tub and the pulsator is more regular, and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes.
- the pulsator and the inner tub rotate in the same direction, and the rotational speed is both V1, and the V1 is not less than the smaller value of the rotational speed when the inner barrel and the pulsator rotate in the first operating state.
- the washing efficiency and washing ratio of the clothes can be improved, and the abrasion on the clothes can be reduced, and gentle washing can be realized, so as to meet the needs of users.
- this embodiment provides a washing machine control method.
- the washing process runs in the first state, or runs in the second operating state, or runs in the first and second operating states.
- the inner barrel and the pulsator are in a relative motion state when rotating
- the inner barrel and the pulsator are in a relatively static state when rotating.
- the second operating state may be added to the washing process of the ordinary washing program of the existing washing machine, or the soft washing mode may be separately set on the existing washing machine, the soft washing mode may be added, and the soft washing process may be performed separately.
- the washing machine switches between the first operating state and the second operating state during the washing process, or executes the second operating state alone.
- the gentle washing program can be set separately, adding washing programs selectable by the user, enriching the washing machine program, and enhancing the user experience, including:
- the existing washing machines include ordinary washing programs, quick washing programs, etc.
- the washing machines also include soft washing programs and powerful washing programs.
- the washing machine can only perform the second operating state, or Switch between the first operating state and the second operating state; during the washing process of the powerful washing program, the washing machine executes the first operating state.
- the inner tub and the pulsator rotate in reverse to form a stronger water flow and improve the washing effect .
- the soft washing program is an additional program on the basis of the existing washing machine.
- the washing machine can only perform the second operating state alone, and the inner tub and the pulsator can be at the same speed The same direction rotates in a clockwise and/or counterclockwise direction, and when the user selects a strong washing program next time, it switches to the first operating state to perform the washing process.
- the gentle washing program can also be switched between the first operating state and the second operating state, so that the stronger water flow and the softer water flow can be switched to run, so as to achieve the purpose of enriching the washing water flow, improving the washing effect, and avoiding clothing deformation.
- the washing machine's programs include not only ordinary washing programs, but also powerful washing programs and gentle washing programs. Users can independently select appropriate washing programs according to the texture of the clothes and the degree of soiling, and can be between different washing programs/operating states. Switching, not only enriches the washing program of the washing machine, enriches the washing water flow, and enhances the user experience, but also achieves the purpose of improving the effect of washing and protecting clothes.
- the washing machine of this embodiment includes a deceleration clutch device.
- the deceleration clutch device is provided with a switching mechanism, and the switching mechanism is connected to the inner tub and the pulsator.
- the washing machine controls the inner tub and the pulsator to switch operation through the switching mechanism.
- the operating state and the second operating state are provided with a deceleration clutch device.
- the deceleration clutch device is equipped with a switching mechanism, and the control device of the washing machine controls the rotation state of the inner tub and the pulsator by controlling the switching mechanism, and controls the inner tub and the pulsator to rotate in reverse or in the same direction at different speeds in the first operating state.
- the inner barrel and the pulsator are controlled to rotate in the same direction and at the same speed.
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Abstract
一种洗衣机减速离合装置及洗衣机,洗衣机减速离合装置包括:输入轴(1);第一定轴轮系,包括第一内齿圈(9);第二定轴轮系;输出轴(22),与所述第一内齿圈(9)连接,并与第二定轴轮系传动连接;及输出轴套(21),套设在输出轴(22)上,与第二定轴轮系连接。该洗衣机减速离合装置结构设置合理,减速器由两套定轴轮系组成,两套定轴轮系分别减速传递动力,由输出轴(22)和输出轴套(21)输出两个动力,满足减速比、输出轴(22)与输出轴套(21)相对反向定传动比转动和承载能力,克服了现有双动力减速离合装置承载能力差、噪音大等缺陷。
Description
本发明涉及洗衣机技术领域,具体地,涉及一种洗衣机减速离合装置及洗衣机。
洗衣机,作为一种家用电器,逐渐成为人们生活中不可或缺的一部分,而全自动波轮洗衣机作为一种主要的洗衣机类型,其应用范围也越来越广泛。现有全自动波轮洗衣机的工作方式一般为,洗涤和漂洗时,驱动装置通过减速离合装置驱动洗衣机的波轮正反转,脱水时,驱动装置通过减速离合装置驱动洗衣机的波轮和洗涤桶同步高速转动。
然而随着科技的高速发展,现有全自动波轮洗衣机单纯依靠波轮搅拌水流的洗涤方式对于衣物洗涤效果的提升越发有限,因此,如何增加全自动波轮洗衣机的洗涤多样性,以提升洗涤效果成为一个急需解决的技术问题。
现已有一些专利针对这一问题提出了解决方案,例如申请号为:02804912.8,名称为一种用于产生双向转动的传动机构、用于产生双向洗涤的洗衣机和方法及相关的内桶和搅拌器的中国发明专利,该专利公开了一种适合于在洗衣机中使用的产生双向驱动的传动机构,其包括一个动力输入端和两个动力输出端,其中一个动力输出端与一个搅拌器轴(10)相连,并使搅拌器轴沿一第一方向转动;而其另一动力输出端与一个内桶轴(11)相连,并使内桶轴沿与第一方向相反的第二方向转动。一种用于产生双向洗涤的洗衣机以及一种能够在洗衣机中产生双向洗涤的洗涤方法。一种用于洗衣机的搅拌器和内桶。该专利公开了一种可使洗衣机产生双向驱动的传动机构,同时在说明书中公开了该传动机构的具体结构,由说明书和附图的内容可知,该专利在某种程度上解决了现有全自动波轮洗衣机洗涤时动力驱动方式单一的问题,但是其公开的传动机构结构复杂,制造装配难度高,制造成本高等问题。
因此,有鉴于此,本发明旨在提供一种结构简单、成本低、稳定性高的能实现现有全自动波轮洗衣机洗涤时驱动多样化的洗衣机减速离合装置。
发明内容
为了解决上述问题,本发明的第一发明目的是提供一种洗衣机减速离合装置,具体地,采用了如下的技术方案:
一种洗衣机减速离合装置,包括减速机构,所述的减速机构包括:
输入轴;
第一定轴轮系,包括第一内齿圈;
第二定轴轮系;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;
及输出轴套,套设在输出轴上,与第二定轴轮系连接。
进一步地,所述的第一定轴轮系包括第一定轴齿轮组,所述的第一内齿圈与第一定轴齿轮组内啮合传动。
进一步地,所述的第一定轴齿轮组包括一级定轴齿轮组和二级定轴齿轮组,所述的一级定轴齿轮组与二级定轴齿轮组外啮合传动,所述的二级定轴齿轮组与内齿圈内啮合传动。
进一步地,所述的一级定轴齿轮组包括固定设置的第一定轴轮架以及可转动的安装在第一定轴轮架上的多个一级定轴齿轮,所述输入轴将动力传输至一级轴齿轮组,经一级定轴齿轮组、二级定轴齿轮组、第一内齿圈减速后输出至输出轴。
进一步地,所述的二级定轴齿轮组包括固定设置的定轴轮架以及可转动的安装在定轴轮架上的多个二级定轴齿轮;
优选地,所述的二级定轴齿轮可转动的安装在第一定轴轮架上;
优选地,所述的二级定轴齿轮的数量与一级定轴齿轮的数量相同,且一一对应。
进一步地,所述的第一定轴轮系还包括输入轴齿轮,输入轴齿轮固定套装在输入轴上与第一定轴齿轮组外啮合传动;
优选地,所述的输入轴齿轮与输入轴一体设置;
优选地,所述的输入轴齿轮与一级定轴齿轮组外啮合传动。
进一步地,所述的第一定轴轮系包括固定安装在第一内齿圈上的第一传矩盘,所述的输出轴与第一传矩盘固定连接。
进一步地,所述的第二定轴轮系包括第二内齿圈、固定设置的第二定轴轮架以及可转动的安装在第二定轴轮架上的第二定轴齿轮组,所述的输出轴与第二定轴齿轮组传动 配合将第一定轴轮系的输出同时传递至第二定轴轮系,第二定轴齿轮组与第二内齿圈内啮合传动带动第二内齿圈转动,第二内齿圈与所述的输出轴套固定连接带动其转动;
优选地,所述的第二定轴轮系包括固定安装在输出轴上的中心齿轮,所述的第二定轴轮架包括多个第二齿轮轴,第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴上的第二定轴齿轮,所述的中心齿轮与所有第二定轴齿轮外啮合传动,所有所述第二定轴齿轮与第二内齿圈内啮合传动;
进一步优选地,所述的第二齿轮轴包括四个,每一个第二齿轮轴上分别设置第二定轴齿轮。
进一步地,包括制动轮和制动轮轴,制动轮内部具有敞开的内部腔室,所述的制动轮轴套装在输入轴外部且一端封盖固定在制动轮的敞口端;所述的第一定轴轮系和第二定轴轮系分别设置在制动轮的内部腔室内,所述第一定轴轮系的第一定轴轮架固定在制动轮轴或者制动轮上;
优选地,所述的第二定轴轮系的第二定轴轮架固定在第一定轴轮架或者制动轮轴或者制动轮上。
进一步地,还包离合机构,用于控制切换输入轴单独转动和输入轴、制动轮轴同步转动。
本发明的第二发明目的是提供一种洗衣机,具体地,采用了如下的技术方案:
一种洗衣机,包括洗涤桶、波轮和减速离合装置,减速离合装置包括:
输入轴;
第一定轴轮系,包括第一内齿圈;
第二定轴轮系;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;
及输出轴套,套设在输出轴上,与第二定轴轮系连接。本发明的洗衣机减速离合装置通过采用第一定轴轮系、第二定轴轮系两套定轴轮系,将输入轴输入的动力进行减速分配至输出轴及输出轴套,采用简单稳定的定轴轮系即可实现一个动力的输入,两个动力的输出的效果。
这样,本发明的洗衣机减速离合装置应用在洗衣机上后,可以实现洗衣机在洗涤/漂洗过程中输出轴及输出轴套两个动力输出,当输出轴和输出轴套的两个转向相对相反时,分别带动内桶和波轮相对反向运动,实现双动力洗涤效果,增加洗涤水流的多样性, 提高洗涤效果;当输出轴和输出轴套同速同向转动时,分别带动内桶和波轮同速同向转动,实现对衣物较小摩擦的轻柔洗效果。
图1本发明洗衣机减速离合装置的原理图。
下面结合附图对本发明的一种洗衣机减速离合装置及洗衣机进行详细描述:
实施例一
如图1所示,本实施例的一种洗衣机减速离合装置,包括减速机构,所述的减速机构包括:
输入轴1;
第一定轴轮系,包括第一内齿圈9;
第二定轴轮系;
输出轴22,与所述第一内齿圈9连接,并与第二定轴轮系传动连接;
及输出轴套21,套设在输出轴22上,与第二定轴轮系连接。
本实施例的洗衣机减速离合装置通过采用第一定轴轮系、第二定轴轮系两套定轴轮系,将输入轴1输入的动力进行减速分配至输出轴23及输出轴套22,采用简单稳定的定轴轮系即可实现一个动力的输入,两个动力的输出的效果。
这样,本实施例的洗衣机减速离合装置应用在洗衣机上后,可以实现洗衣机在洗涤/漂洗过程中输出轴22及输出轴套21两个动力输出,当输出轴22和输出轴套21的两个转向相对相反时,分别带动内桶和波轮相对反向运动,实现双动力洗涤效果,增加洗涤水流的多样性,提高洗涤效果;当输出轴22和输出轴套21同速同向转动时,分别带动内桶和波轮同速同向转动,实现对衣物较小摩擦的轻柔洗效果。
具体地,本实施例所述的第一定轴轮系包括第一定轴齿轮组,所述的第一内齿圈9与第一定轴齿轮组内啮合传动。本实施例的第一定轴轮系采用第一定轴齿轮组与第一内齿圈9啮合传动的方式实现减速的作用,整体结构更加简单,易于装配,通过第一内齿圈9将动力传递至输出轴22,扭矩的传递更加稳定。
进一步地,本实施例所述的第一定轴齿轮组包括一级定轴齿轮组和二级定轴齿轮组,所述的一级定轴齿轮组8-1与二级定轴齿轮组8-2外啮合传动,所述的二级定轴齿 轮组8-2与内齿圈9内啮合传动。本实施例的第一定轴齿轮组8-1采用两级定轴齿轮外啮合传动,不仅实现了减速,而且兼具换向功能。
进一步地,所述的一级定轴齿轮组8-1包括固定设置的第一定轴轮架6以及可转动的安装在第一定轴轮架6上的多个一级定轴齿轮,所述输入轴1将动力传输至一级轴齿轮组8-1,经一级定轴齿轮组8-1、二级定轴齿轮组8-2、第一内齿圈9减速后输出至输出轴22。
本实施例所述的二级定轴齿轮组包括固定设置的定轴轮架以及可转动的安装在定轴轮架上的多个二级定轴齿轮。
优选地,所述的二级定轴齿轮可转动的安装在第一定轴轮架6上;即一级定轴齿轮组8-1与二级定轴齿轮组8-2共用同一个定轴轮架,整体结构更加简单,便于加工制造及装配。
本实施例的第一定轴轮架6包括多个第一齿轮轴7,所述的一级定轴齿轮和二级定轴齿轮分别可转动的安装在第一齿轮轴7上。第一定轴轮架6包括第一定轴轮架主体和第一定轴轮架盖10。
优选地,所述的二级定轴齿轮的数量与一级定轴齿轮的数量相同,且一一对应。这样,整个第一定轴轮系的转动传动更加的稳定。
进一步地,所述的第一定轴轮系还包括输入轴齿轮36,输入轴齿轮36固定套装在输入轴1上与第一定轴齿轮组外啮合传动。具体地,所述的输入轴齿轮与一级定轴齿轮组外啮合传动。
优选地,所述的输入轴齿轮36与输入轴1一体设置。
为了实现第一内齿圈9与输出轴22之间的连接,本实施例所述的第一定轴轮系包括固定安装在第一内齿圈9上的第一传矩盘11,所述的输出轴22与第一传矩盘11固定连接。
作为本实施例的一种实施方式,所述的第二定轴轮系包括第二内齿圈13、固定设置的第二定轴轮架12以及可转动的安装在第二定轴轮架12上的第二定轴齿轮组23,所述的输出轴22与第二定轴齿轮组23传动配合将第一定轴轮系的输出同时传递至第二定轴轮系,第二定轴齿轮组23与第二内齿圈13内啮合传动带动第二内齿圈13转动,第二内齿圈13与所述的输出轴套21固定连接带动其转动。
本实施例创造性的采用输出轴22一方面作为洗衣机波轮的动力输出,另一方面作 为第二定轴轮系的动力输入;另外,通过第二内齿圈13的引入实现了动力传递的换向,使得输出轴套21与输出轴22具有相反的转动反向,即输出轴套21连接的洗衣机的洗涤桶与输出轴22连接的洗衣机的波轮具有相反的转向,以实现洗衣机洗涤/漂洗过程中的双向水流,提升洗涤效果。
为了实现第二定轴齿轮组与输出轴22之间的传动,所述的第二定轴轮系包括固定安装在输出轴21上的中心齿轮14,所述的第二定轴轮架12包括多个第二齿轮轴31,第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴31上的第二定轴齿轮,所述的中心齿轮14与所有第二定轴齿轮外啮合传动,所有所述第二定轴齿轮与第二内齿圈13内啮合传动。
进一步优选地,所述的第二齿轮轴31包括四个,每一个第二齿轮轴上分别设置第二定轴齿轮,从而保证输出轴22与第二定轴齿轮的传动稳定性,且保证减速离合装置的整体的体积。
第二定轴轮架12包括第二定轴轮架主体和第二定轴轮架盖15。
为了实现中心齿轮14固定安装在输出轴22上,本实施例所述输出轴22的一端设置插齿,所述的中心齿轮14内部设置中心齿轮齿槽,所述输出轴22的插齿插入中心齿轮齿槽内实现输出轴21与中心齿轮14的固定安装。
进一步地,本实施例的洗衣机减速离合装置,包括制动轮17和制动轮轴2,制动轮17内部具有敞开的内部腔室,所述的制动轮轴2套装在输入轴1外部且一端封盖固定在制动轮17的敞口端;所述的第一定轴轮系和第二定轴轮系分别设置在制动轮17的内部腔室内,所述第一定轴轮系的第一定轴轮架6固定在制动轮轴2或者制动轮17上。
优选地,所述的第二定轴轮系的第二定轴轮架12固定在第一定轴轮架6或者制动轮轴2或者制动轮17上。
本实施例的一种洗衣机减速离合装置,还包离合机构,用于控制切换输入轴单独转动和输入轴、制动轮轴同步转动,通过离合机构可以实现输出轴与输出轴套的相对反向转动,进行双动力洗涤工况;同速同向低速转动,进行轻柔洗工况;同速同向高速转动,进行脱水工况。
当离合结构控制输入轴1单独转动时,输入轴1将动力传输至第一定轴轮系,第一定轴轮系将动力输出至输出轴22,输出轴22同时将动力传输至第二定轴轮系,第二定轴轮系将动力输出至输出轴套21,输出轴22与输出轴套21反向转动;
当离合结构控制输入轴1与制动轮轴2同步转动时,输入轴1与制动轮轴2带动制动轮17以及内部的第一定轴轮系和第二定轴轮系同步转动,输出轴22与输入轴套21同速同向转动。
本实施例所述的减速装置由第一定轴轮系I和第二定轴轮系II两套定轴轮系相连接组成,输入轴输入转速,通过第一定轴轮系I减速后由输出轴输出转速,带动洗衣机波轮运转,同时输出轴传递动力给第二定轴轮系II,由第二定轴轮系II减速后由输出轴套输出转速,带动洗衣机的内桶运转,实现一个动力输入,减速后由输出轴与输出轴套输出两个方向,并且传动比恒定的两个动力,实现洗衣机双驱动功能。
本发明的洗衣机减速离合装置结构设置合理,所述的减速器由两套定轴轮系组成,两套定轴轮系分别减速传递动力,由输出轴和输出轴套输出两个动力,满足减速比、输出轴与输出轴套相对反向定传动比转动和承载能力,克服了现有双动力离合器减速装置承载能力差、噪音大等缺陷。
本实施例同时提供一种洗衣机,包括洗涤桶、波轮和减速离合装置,减速离合装置包括:
输入轴;
第一定轴轮系,包括第一内齿圈;
第二定轴轮系;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;
及输出轴套,套设在输出轴上,与第二定轴轮系连接。
本实施例的洗衣机,洗涤时,驱动电机经过减速离合装置可带动输出轴和输出轴套运转,实现双动力驱动,以提升洗涤效果,脱水时,驱动电机经过减速离合装置带动输出轴和输出轴套同速同向运转,以进行轻柔洗工况或者脱水工况。
实施例二
本实施例提供一种洗衣机的控制方法,具体包括:洗衣机的洗涤过程中包括内桶和波轮在旋转时处于相对静止的状态。
本实施例中的洗衣机为带有波轮的洗衣机,内桶为洗涤桶,内桶可以为有孔内桶也可以为无孔内桶。波轮设置在内桶的底部。一般的洗衣机在洗涤过程中,波轮旋转带动水流运转,对衣物进行冲刷清洗,对于双动力的洗衣机,内桶和波轮可以同时在洗涤过程中旋转,产生的水流比仅波轮旋转时更加强有力,但也仅包括较为单一的洗涤水流, 洗涤效果有限,提高并不显著。
本实施例在洗涤过程中可以实现内桶和波轮在旋转时处于相对静止的状态,从而增加内桶和波轮同向同速转动下的水流形式,增加了洗涤水流的多样性,实现轻柔洗涤,提高对衣物的洗护效果。
具体的,洗衣机的洗涤过程中包括第一运行状态和/或第二运行状态;在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。
在第一运行状态下,内桶和波轮处于相对运动状态包括:内桶和波轮进行反向旋转,转速相同或者不同。第二运行状态下,内桶和波轮处于相对静止状态包括:内桶和波轮同向且同速转动;具体的,内桶和波轮以相同的转速同时沿顺时针方向或者逆时针方向旋转。
在同一洗涤过程中,洗衣机既可以一直保持内桶和波轮在旋转时处于相对静止的状态;也可以一直保持相对运动状态;也可以仅部分时间执行相对静止状态,部分时间相对运动,不同状态之间可以进行切换,实现多种水流,进一步增加洗涤效果。
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,具体包括:
同一洗涤过程中,洗衣机仅执行第一运行状态,或者,仅执行第二运行状态。
本实施例中,同一洗涤过程中,内桶和波轮可以仅执行第一运行状态,内桶和波轮相对运动,进行同向不同速或者反向旋转运动,可以形成较强劲的水流,有利于提高洗涤效果。
另外,同一洗涤过程中,内桶和波轮也可以仅执行第二运行状态时,内桶和波轮一直保持相对静止的状态,也就是说内桶和波轮在洗涤过程中同速同向旋转,形成新形式的水流,有利于对轻柔质地的衣物进行轻柔洗涤。
内桶和波轮在洗涤过程中同速同向旋转的情况包括:
情况1:内桶和波轮在洗涤过程中一直按照顺时针方向同向同速旋转;
情况2:内桶和波轮在洗涤过程中一直按照逆时针方向同向同速旋转;
情况3:内桶和波轮在洗涤过程中在同速同向顺时针旋转和同速同向逆时针旋转之间切换执行。
不论哪种情况,在同一洗涤过程中,内桶和波轮一直处于保持相对静止的状态,实现了内桶和波轮同向同速转动下的水流形式,能够更加轻柔洗涤,提高对轻柔质地衣物 的洗护效果。
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,具体包括:
洗衣机的洗涤过程包括第一运行状态和第二运行状态,且第一运行状态和第二运行状态之间可进行切换;
其中,在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。
本方案中,在洗涤过程中可以在两种运行状态之间进行切换,两种运行状态下可以产生不同的洗涤水流,如此增加洗涤水流的多样性,可以能够提高对衣物的洗涤效率和洗净比。
具体的,洗涤过程中的两种运行状态包括内桶与波轮相对静止的状态和内桶与波轮相对运动的状态;当内桶与波轮在旋转过程中处于相对静止状态下时,形成的水流方向一致,流速稳定,如此衣物受到的拉扯力或者牵伸力小,能够降低对衣物的磨损,实现轻柔洗涤;而内桶与波轮相对运动的状态下,形成的水流强度较大,如此,这两种状态进行切换洗涤,相互配合,既能够提高洗涤效果,还能够达到保护衣物,降低衣物磨损形变的作用,满足用户的需求。
洗涤过程中,在第二运行状态下,内桶和波轮处于相对静止状态包括:内桶和波轮同向且同速转动。其中,内桶和波轮可以同时以相同的转速沿顺时针方向旋转,也可以沿着逆时针方向旋转。如此,尽管内桶和波轮都在旋转,但两者的运动完全同步,两者相对静止,内桶中形成的水流则以同样的稳定的速度朝着同一方向流动,内桶中的衣物随着如此的水流运动,受到的拉扯力最小,对于丝质、毛质等容易形变的衣物来说,此种轻柔洗涤过程更加适宜。
而在第一运行状态下,内桶和波轮处于相对运动状态的方式可以包括多种,不同的方式可以形成较为不同的强度大的水流,本实施例中第一运行状态与第二运行状态形成的水流相互配合进行洗涤,第一运行状态下内桶和波轮的运动方式可以包括以下几种方案:
方案1,内桶和波轮进行反向旋转,同时内桶和波轮的转速相同;
内桶和波轮反向旋转,内桶和波轮的转速相同,形成两股沿相反方向旋转的水流,两股水流的相遇之处形成较强有力的旋转水流,对衣物造成较大的冲刷,保证洗涤效果和洁净率。
方案2,内桶和波轮进行反向旋转,同时内桶和波轮的转速不同,与方案1效果一样,内桶和波轮的旋转能够形成较强有力的旋转水流,对衣物造成较大的冲刷和拉力,保证洗涤效果和洁净率。
作为一种优选的方案,所述的内桶和波轮反向旋转时,转速不同且转速差值为定值或者变值,如此可以预先设置一定强度的水流,该水流的强度适合大多数衣物,既能够保证达到较高的洗涤效率,又能够避免损坏衣物。
方案3,在第一运行状态下,内桶和波轮同向旋转,内桶和波轮的转速不同,内桶和波轮同向但不同速旋转时,也能够形成强度较大的旋转流水,保障洗涤效率。
进一步的,内桶和波轮同向不同速旋转,且内桶和波轮的转速差值为定值或变值;如此可以预先设置一定强度的水流,也有利于形成稳定的洗涤程序。
在第一运行状态下,内桶和波轮反向旋转时的转速差值不大于当内桶和波轮同向不同速旋转时的转速差值。如此能够形成强度较为适宜,较为稳定的水流,提高洗涤效果和洁净率。
另外,本实施例中,当在同一洗涤过程中切换执行第一运行状态和第二运行状态时,具体的方法可以包括但不限于以下几种具体方案:
方案1,在同一洗涤过程中,洗衣机依次执行第一运行状态/第二运行状态和第二运行状态/第一运行状态。
本方案中,洗衣机执行一次第一运行状态,并执行一次第二运行状态,可以先执行第一运行状态再执行第二运行状态,也可以先执行第二运行状态再执行第一运行状态。第一运行状态和第二运行状态的运行时间可以根据需要进行预先设定。例如,用户选择运行洗涤程序后,洗衣机先控制执行第一运行状态达到T1时间,然后再执行第二运行状态达到T2时间,其中T1时间和T2时间可以相同也可以不同,具体可以根据需要预先设定或者由用户自行设定。
方案2,洗衣机控制第一运行状态和第二运行状态之间进行多次切换,交替执行第一运行状态和第二运行状态。
本方案中,洗衣机执行n次第一运行状态和第二运行状态,第一运行状态和第二运行状态交替运行,洗衣机定时或者不定时在两者之间进行切换。如此,洗涤过程中形成的水流更加多样化,两种运行状态相互配合,达到对衣物高洗涤效率和高洁净率的目的,也能够大大降低对衣物的磨损。
进一步的方案,在同一洗涤过程中交替执行第一运行状态和第二运行状态,在每次处于第一运行状态中时,波轮和内桶反向旋转或者波轮和内桶均同向不同速旋转,处于第二运行状态时,内桶和波轮同向同速沿顺时针方向或者逆时针方向旋转。
洗衣机在交替执行多次第一运行状态和第二运行状态时,第一运行状态下,每一次的内桶和波轮的运行状态可以相同,也可以不相同,例如内桶和波轮每一次都反向转动,或者每一次都同向不同速运动,如此运行较为规律,衣物的旋转方向也较为规律,可以减少衣物的缠绕。或者,前一次内桶和波轮反向转动,后一次内桶和波轮同向不同速转动,如此能够形成更加多样化的水流,提高对衣物的清洁率。第二运行状态下,内桶和波轮同向同转速旋转,每一次切换执行第二运行状态时,内桶和波轮可以采用与前一次相同或者不同的转速旋转,可以沿着顺时针方向旋转,也可以沿着逆时针方向旋转。
进一步的方案,在同一洗涤过程中,洗衣机交替执行第一运行状态和第二运行状态,在每次处于第一运行状态中时,波轮和内桶每次均反向旋转,并且波轮和内桶的转速差值为定值。在每次处于第二运行状态中时,波轮和内桶每次均同向同速沿顺时针方向进行旋转。如此内桶和波轮的运行较为规律,衣物的旋转方向也较为规律,可以减少衣物的缠绕。
进一步的方案,第二运行状态下,波轮和内桶同向旋转,且转速均为V1,所述V1不小于第一运行状态下内桶和波轮旋转时转速的较小值。如此,既能够提高对衣物的洗涤效率和洗净比,又能够降低对衣物的磨损,实现轻柔洗涤,满足用户的需求。
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,本实施例中洗涤过程运行第一状态、或者运行第二运行状态,或者运行第一运行状态和第二运行状态。在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。
本实施例中,既可以在现有的洗衣机的普通洗涤程序的洗涤过程中增加第二运行状态,也可以在现有洗衣机上单独设置轻柔洗涤模式,增加轻柔洗模式,单独执行轻柔洗过程。当用户选择了洗涤过程可切换的普通洗涤程序或者轻柔洗涤模式后,洗衣机在洗涤过程中则切换执行第一运行状态和第二运行状态,或者单独执行第二运行状态。
具体的,本实施例可以在现有的洗衣机程序的基础上,单独设置轻柔洗程序,增加用户可选择的洗涤程序,丰富洗衣机程序,提升用户的体验,具体包括:
为了便于用户选择,已有的洗衣机包括普通洗涤程序,快速洗涤程序等,洗衣机还 包括轻柔洗程序和强力洗程序,在轻柔洗程序的洗涤过程中,洗衣机可以只执行第二运行状态,或者可以切换执行第一运行状态和第二运行状态;在强力洗程序的洗涤过程中,洗衣机执行第一运行状态,运行过程中,内桶和波轮反向旋转,形成较为强有力的水流,提高洗衣效果。
该轻柔洗涤程序为在现有洗衣机的基础上额外增加的程序,针对质地柔软的衣物,当用户选择轻柔洗涤程序并运行后,洗衣机可以单独只执行第二运行状态,内桶和波轮可以同速同向按照顺时针和/或逆时针的方向进行旋转,当用户在下一次选择了强力洗程序时,切换至第一运行状态执行洗涤过程。轻柔洗涤程序也可以在第一运行状态和第二运行状态切换,使较强的水流和较轻柔的水流切换运行,达到丰富洗衣水流,提高洗涤效果,避免衣物形变的目的。
如此,洗衣机的程序中不仅包括普通洗涤程序,还包括强力洗涤程序和轻柔洗涤程序,用户可以根据衣物质地以及脏污程度等自主选择合适的洗涤程序,能够在不同的洗涤程序/运行状态之间进行切换,不仅丰富了洗衣机的洗涤程序,丰富了洗衣水流,提升用户体验,也能够达到提高洗衣和护衣效果的目的。
本实施例的洗衣机包括减速离合装置,所述减速离合装置上设置切换机构,所述切换机构分别与内桶和波轮连接;执行洗涤过程时,洗衣机通过切换机构控制内桶和波轮切换运行第一运行状态和第二运行状态。
本方案中,减速离合装置上设置切换机构,洗衣机的控制装置通过控制切换机构来控制内桶和波轮的旋转状态,在第一运行状态下控制内桶和波轮反向旋转或者同向不同速旋转,在第二运行状态下控制内桶和波轮同向同速旋转。
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。
Claims (11)
- 一种洗衣机减速离合装置,其特征在于,包括减速机构,所述的减速机构包括:输入轴;第一定轴轮系,包括第一内齿圈;第二定轴轮系;输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;及输出轴套,套设在输出轴上,与第二定轴轮系连接。
- 根据权利要求1所述的洗衣机减速离合装置,其特征在于,所述的第一定轴轮系包括第一定轴齿轮组,所述的第一内齿圈与第一定轴齿轮组内啮合传动。
- 根据权利要求2所述的洗衣机减速离合装置,其特征在于,所述的第一定轴齿轮组包括一级定轴齿轮组和二级定轴齿轮组,所述的一级定轴齿轮组与二级定轴齿轮组外啮合传动,所述的二级定轴齿轮组与内齿圈内啮合传动。
- 根据权利要求2所述的洗衣机减速离合装置,其特征在于,所述的一级定轴齿轮组包括固定设置的第一定轴轮架以及可转动的安装在第一定轴轮架上的多个一级定轴齿轮,所述输入轴将动力传输至一级轴齿轮组,经一级定轴齿轮组、二级定轴齿轮组、第一内齿圈减速后输出至输出轴。
- 根据权利要求2或3所述的洗衣机减速离合装置,其特征在于,所述的二级定轴齿轮组包括固定设置的定轴轮架以及可转动的安装在定轴轮架上的多个二级定轴齿轮;优选地,所述的二级定轴齿轮可转动的安装在第一定轴轮架上;优选地,所述的二级定轴齿轮的数量与一级定轴齿轮的数量相同,且一一对应。
- 根据权利要求2-4任意一项所述的洗衣机减速离合装置,其特征在于,所述的第一定轴轮系还包括输入轴齿轮,输入轴齿轮固定套装在输入轴上与第一定轴齿轮组外啮合传动;优选地,所述的输入轴齿轮与输入轴一体设置;优选地,所述的输入轴齿轮与一级定轴齿轮组外啮合传动。
- 根据权利要求1所述的洗衣机减速离合装置,其特征在于,所述的第一定轴轮系包括固定安装在第一内齿圈上的第一传矩盘,所述的输出轴与第一传矩盘固定连接。
- 根据权利要求1-6任意一项所述的一种洗衣机减速离合装置,其特征在于,所 述的第二定轴轮系包括第二内齿圈、固定设置的第二定轴轮架以及可转动的安装在第二定轴轮架上的第二定轴齿轮组,所述的输出轴与第二定轴齿轮组传动配合将第一定轴轮系的输出同时传递至第二定轴轮系,第二定轴齿轮组与第二内齿圈内啮合传动带动第二内齿圈转动,第二内齿圈与所述的输出轴套固定连接带动其转动;优选地,所述的第二定轴轮系包括固定安装在输出轴上的中心齿轮,所述的第二定轴轮架包括多个第二齿轮轴,第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴上的第二定轴齿轮,所述的中心齿轮与所有第二定轴齿轮外啮合传动,所有所述第二定轴齿轮与第二内齿圈内啮合传动;进一步优选地,所述的第二齿轮轴包括四个,每一个第二齿轮轴上分别设置第二定轴齿轮。
- 根据权利要求1-7任意一项所述的一种洗衣机减速离合装置,其特征在于,包括制动轮和制动轮轴,制动轮内部具有敞开的内部腔室,所述的制动轮轴套装在输入轴外部且一端封盖固定在制动轮的敞口端;所述的第一定轴轮系和第二定轴轮系分别设置在制动轮的内部腔室内,所述第一定轴轮系的第一定轴轮架固定在制动轮轴或者制动轮上;优选地,所述的第二定轴轮系的第二定轴轮架固定在第一定轴轮架或者制动轮轴或者制动轮上。
- 根据权利要求8所述的一种洗衣机减速离合装置,其特征在于,还包离合机构,用于控制切换输入轴单独转动和输入轴、制动轮轴同步转动。
- 一种洗衣机,其特征在于,包括洗涤桶、波轮和减速离合装置,减速离合装置包括:输入轴;第一定轴轮系,包括第一内齿圈;第二定轴轮系;输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;及输出轴套,套设在输出轴上,与第二定轴轮系连接。
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| CN104790174A (zh) * | 2014-01-16 | 2015-07-22 | 安徽聚隆传动科技股份有限公司 | 一种双动力洗衣机减速离合器及其洗衣机 |
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