WO2020216117A1 - 电控盒及空调器 - Google Patents

电控盒及空调器 Download PDF

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Publication number
WO2020216117A1
WO2020216117A1 PCT/CN2020/085029 CN2020085029W WO2020216117A1 WO 2020216117 A1 WO2020216117 A1 WO 2020216117A1 CN 2020085029 W CN2020085029 W CN 2020085029W WO 2020216117 A1 WO2020216117 A1 WO 2020216117A1
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Prior art keywords
control box
area
electric control
main board
board
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PCT/CN2020/085029
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English (en)
French (fr)
Inventor
杨检群
冷泠
古汤汤
Original Assignee
宁波奥克斯电气股份有限公司
奥克斯空调股份有限公司
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Application filed by 宁波奥克斯电气股份有限公司, 奥克斯空调股份有限公司 filed Critical 宁波奥克斯电气股份有限公司
Publication of WO2020216117A1 publication Critical patent/WO2020216117A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/89—Arrangement or mounting of control or safety devices

Definitions

  • the embodiment of the present disclosure relates to an electric control box and an air conditioner.
  • the electric control box in the air conditioner is used to control the operation of the air conditioner.
  • the main board is installed in the electric control box, and the main board has electrical components. In order to facilitate the electrical connection between the electrical components and external devices, it is generally located on the upper part of the electrical control box.
  • the opening is provided with a terminal board.
  • the embodiments of the present disclosure aim to provide an electric control box to solve the problem of interference between the terminal board and the main board in the prior art.
  • An electric control box includes an electric control box body, a main board, and a terminal board.
  • the electric control box body includes a accommodating cavity with an opening, the main board is placed in the accommodating cavity, and the terminal board is connected to At the opening of the electrical control box body, the main board is provided with a component assembly, and the projection of the terminal board and the component assembly in the vertical direction does not overlap.
  • the component assembly includes a plurality of large-sized components and a plurality of small-sized components, and the small-sized components are arranged on the main board in an up-down direction corresponding to the terminal board.
  • the main board includes a first area and a second area, and the first area and the second area are arranged side by side in a vertical direction.
  • the large-sized components are arranged in the first area, and the small-sized components are arranged in the second area and/or the first area.
  • the first area includes a first area and a second area, and the first area and the second area are respectively located on the front and back sides of the second area.
  • the large-size components include a main relay, a high-current filter component, a rectifier bridge, and a high-voltage electrolytic capacitor.
  • the main relay, the high-current filter component, the rectifier bridge and the high-voltage electrolytic capacitor are from top to bottom. Arranged one by one.
  • the small-sized component includes a stepping motor terminal and an electric heating relay, and the electric heating relay and the stepping motor terminal are sequentially close to the main relay.
  • a sliding groove is provided on the inner wall of the containing cavity, and the front and rear sides of the main board are slidably connected with the sliding groove.
  • the terminal board includes a mounting portion and an extension portion, the mounting portion is connected to the electrical control box box body, and the extension portion is connected to the left side of the mounting portion to cover part of the electrical control box box body Opening.
  • the electric control box described in the embodiment of the present disclosure has the following advantages:
  • the position between the components on the main board and the terminal board is designed so that the main board will not interfere with the terminal board during the pulling process, and the installation in the electric control box is fully utilized Space, thereby reducing the volume requirements of the electric control box box body, contribute to the structural design of the air conditioner.
  • Another purpose of the embodiments of the present disclosure is to provide an air conditioner to solve the problem of interference between the terminal board and the main board in the prior art.
  • An air conditioner includes the above-mentioned electric control box.
  • the air conditioner described in the embodiments of the present disclosure has the following advantages:
  • the air conditioner has the same advantages as the above-mentioned electric control box over the known technology, and will not be repeated here.
  • Fig. 1 is a top view of an electric control box according to an embodiment of the disclosure
  • Figure 2 is an exploded view of the electric control box according to an embodiment of the disclosure
  • Figure 3 is an enlarged view of part A in Figure 2;
  • Figure 4 is a front view of the motherboard according to an embodiment of the disclosure.
  • FIG. 5 is a perspective view of the motherboard according to an embodiment of the disclosure.
  • FIG. 6 is an area distribution diagram of the motherboard according to an embodiment of the disclosure.
  • 501-Electric control box body 502-Motherboard, 503-Receiving cavity, 504-Slide, 505-Terminal board, 506-First area, 507-Second area, 508-Screw, 509-Stepper motor terminal, 510-display terminal, 511-sensor terminal, 512-large-size components, 513-small-size components, 514-first switching power supply, 515-second switching power supply, 516-mounting part, 517-high voltage electrolytic capacitor, 518 -Rectifier bridge, 519- strong electric filter, 520- extension, 521- main relay, 522- electric heating relay, 523- switching power supply.
  • an electric control box includes an electric control box body 501 and a main board 502.
  • the electric control box body 501 is provided with a receiving cavity 503 for placing the main board 502.
  • the main board 502 is a square main board.
  • the control box body 501 has an opening upward, the inner wall of the receiving cavity 503 is provided with sliding grooves 504, the front and rear sides of the main board 502 are matched with the sliding grooves 504, and the main board 502 is inserted into the receiving cavity 503 along the sliding grooves 504.
  • the main board 502 is protrudingly provided with a component assembly, which includes a plurality of large-sized components 512 and a plurality of small-sized components 513, and only small-sized components are provided on the main board 502 in the vertical direction corresponding to the terminal board 505 513 to ensure that the terminal board 505 does not interfere with the components during the process of installing the motherboard 502.
  • a component assembly which includes a plurality of large-sized components 512 and a plurality of small-sized components 513, and only small-sized components are provided on the main board 502 in the vertical direction corresponding to the terminal board 505 513 to ensure that the terminal board 505 does not interfere with the components during the process of installing the motherboard 502.
  • the opening of the electric control box body 501 is provided with a terminal board 505.
  • the terminal board 505 is arranged in the middle position of the upper right side of the electric control box body 501, and
  • the electric control box body 501 is detachable and optional.
  • the terminal board 505 is connected to the upper right side of the electric control box body 501 with screws 508, and part of the terminal board 505 is protruding to the left in the receiving cavity 503; 504 is arranged close to the left side on the front and rear inner side walls, that is, the main board 502 is arranged close to the left side of the electric control box body 501, so that the main board 502 and the terminal board 505 are arranged oppositely on the electric control box body 501, avoiding installation Interference occurs when.
  • the terminal board 505 includes a mounting portion 516 and an extension portion 520.
  • the mounting portion 516 and the electrical control box body 501 are fixedly connected by screws 508, and the extension portion 520 is connected to the left of the mounting portion 516.
  • part of the opening of the electrical control box body 501 is blocked.
  • the projection of the extension 520 in the left and right directions falls into the second area 507, and the projection of the extension 520 in the vertical direction and the projection of the small-sized components 513 in the vertical direction do not overlap, so as to ensure that the main board 502 is drawn During the process, there is no interference with the terminal board 505.
  • the components on the main board 502 can also be arranged back to the terminal board 505, that is, the terminal board 505 and the component assembly are respectively provided on the left and right sides of the main board 502, which can also effectively avoid disassembly and assembly of the main board 502. Interference with the terminal board 505 occurs.
  • the main board 502 is provided with a first area 506 and a second area 507.
  • the first area 506 and the second area 507 are arranged side by side on the main board 502 in the up and down direction, and are protruded to the right to accommodate In the cavity 503, the position of the second area 507 corresponds to the position of the terminal board 505. Therefore, when the main board 502 is loaded into the accommodating cavity 503 downward along the sliding groove 504 or pulled up from the accommodating cavity 503, the main board 502 The components and the terminal board 505 will not interfere.
  • the main board 502 is divided into a first area 506 and a second area 507, and the terminal board 505 is arranged at a position corresponding to the second area 507, so that the main board 502 is not It interferes with the terminal board 505, and makes full use of the installation space of the electric control box body 501 in the receiving cavity 503, thereby reducing the volume requirement of the electric control box body 501, and contributing to the structural design of the entire air conditioner.
  • the difference between this embodiment and FIG. 4 is that, as shown in FIG. 4 to FIG. 6, a large-size component 512 is provided on the first area 506, and the large-size component 512 refers to Larger components protruding to the right on the main board 502;
  • the large-sized components 512 include the main relay 521, the strong current filter component 519, the rectifier bridge 518, the high voltage electrolytic capacitor 517, the main relay 521, the strong current filter component 519 ,
  • the rectifier bridge 518 and the high-voltage electrolytic capacitor 517 are arranged in order from top to bottom, and they are all arranged on the edge of the main board 502, which facilitates the electrical connection between the components and facilitates the connection of the main relay 521 with the outside;
  • the small-sized components 513 refer to the small-sized components protruding to the right on the main board 502; the small-sized components 513 include stepping motor terminals 509 and electric heating
  • the relay 522, the electric heating relay 522 and the stepping motor terminal 509 are in turn close to the main relay 521, and they are all arranged at the edge of the main board 502, which facilitates the connection of the electric heating relay 522 and the main relay 521, and also facilitates the stepping motor terminal 509 and external wiring Connection;
  • the main board 502 and the terminal board 505 are provided with small-sized components 513 in the up and down direction to ensure that the components on the main board 502 and the terminal board 505 will not interfere.
  • the large-size components 512 are all arranged in the first area 506, and the small-size components 513 are all arranged in the second area 507.
  • the structure of the sub-regional design helps to improve the welding effect of the components. And it is not easy to make mistakes in the welding process.
  • small-sized components 513 are allowed to be installed in the first area 506, but large-sized components 512 can only be installed in the first area 506, and cannot be installed in the second area 507, for example, combined As described in FIG. 2, FIG. 5 and FIG. 6, in order to realize the design of separating the strong and weak electricity of the main board 502, small-sized components 513 such as the display terminal 510 and the sensor terminal 511 are arranged in the first area 506.
  • only small-sized components 513 are arranged in the second area 507 to avoid interference between the main board 502 and the terminal board 505, and reduce the scrap rate during the installation of the main board 502.
  • this embodiment is different from it in that, as shown in FIG. 4 and FIG. 5, a switching power supply 523 is also provided on the main board 502, and the switching power supply 523 includes a first switching power supply 514 and The second switching power supply 515, the first switching power supply 514 is a small-sized component 513, and is arranged on the second area 507, and the second switching power supply 515 is a large-sized component 512, which is arranged on the first area 506.
  • the difference between this embodiment and the embodiment is that, as shown in FIG. 6, the first area 506 includes a first partition and a second partition, and the first partition and the second partition are located in the second partition respectively.
  • the second area 507 is arranged in the middle area of the main board 502, and the first partition, the second partition and the second area 507 are arranged vertically in the up and down direction of the main board 502, so that the area of the main board 502 is clearly divided. And it is convenient for the subsequent wiring of the connected wires.
  • An air conditioner includes the above-mentioned electric control box.
  • the main board 502 is divided into a first area 506 and a second area 507, and the terminal board 505 is arranged at a position corresponding to the second area 507, so that the main board 502 will not interact with each other during the drawing process.
  • the terminal board 505 interferes and makes full use of the installation space of the electric control box body 501 in the receiving cavity 503, thereby reducing the volume requirement of the electric control box body 501, and contributing to the structural design of the entire air conditioner.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Connection Or Junction Boxes (AREA)

Abstract

一种电控盒及空调器，所述一种电控盒包括电控盒盒体、主板和端子板，所述电控盒盒体包括具有一开口的容纳腔，所述主板放置于所述容纳腔内，所述端子板连接在所述电控盒盒体的开口处，所述主板上设有元器件组件，所述端子板与所述元器件组件在上下方向上的投影不重叠；所述空调器，包括上述所述的电控盒。所述的电控盒，设计主板上的元器件与端子板相互间的位置，使得主板在抽拉过程中，不会与端子板产生干涉，充分利用电控盒盒体内的安装空间，从而降低对电控盒盒体的体积要求，有助于空调器整机的结构设计。

Description

电控盒及空调器
本申请要求于2019年4月22日提交的中国专利申请第201920546015.6的优先权，该中国专利申请的全文通过引用的方式结合于此以作为本申请的一部分。
技术领域
本公开实施例涉及一种电控盒及空调器。
背景技术
空调器内的电控盒用于控制空调器的运行，其中电控盒内安装有主板，该主板上有电器元件，为了便于电器元件与外部器件的电连线，一般在电控盒的上部开口处设置端子板，已知的主板与端子板安装在电控盒内时，在主板拆装时会与端子板产生干涉，会对主板上的元器件造成损坏。
发明内容
有鉴于此，本公开实施例旨在提出一种电控盒，以解决已知技术中端子板与主板干涉的问题。
为达到上述目的，本公开的技术方案是这样实现的：
一种电控盒，包括电控盒盒体、主板和端子板，所述电控盒盒体包括具有一开口的容纳腔，所述主板放置于所述容纳腔内，所述端子板连接在所述电控盒盒体的开口处，所述主板上设有元器件组件，所述端子板与所述元器件组件在上下方向上的投影不重叠。
进一步的，所述元器件组件包括多个大尺寸元器件和多个小尺寸元器件，所述主板上与所述端子板对应的上下方向上设置有所述小尺寸元器件。
进一步的，所述主板上包括第一区域和第二区域，所述第一区域和所述第二区域在上下方向上并排设置。
进一步的，所述大尺寸元器件设置在所述第一区域内，所述小尺寸元器件设置在所述第二区域内和/或所述第一区域内。
进一步的，所述第一区域包括第一分区和第二分区，所述第一分区和所述第二分区分别位于所述第二区域的前后两侧。
进一步的，所述大尺寸元器件包括主继电器、强电滤波器件、整流桥和高压电解电容，所述主继电器、所述强电滤波器件、所述整流桥和所述高压电解电容从上到下依次排布。
进一步的，所述小尺寸元器件包括步进电机端子和电加热继电器，所述电加热继电器和所述步进电机端子依次靠近所述主继电器。
进一步的，所述容纳腔的内壁上设有滑槽，所述主板的前后两侧与所述滑槽滑动连接。
进一步的，所述端子板包括安装部和延长部，所述安装部与电控盒盒体连接，所述延长部连接在所述安装部的左侧，遮挡住部分所述电控盒盒体的开口。
相对于已知技术，本公开实施例所述的电控盒具有以下优势：
本公开实施例所述的电控盒，设计主板上的元器件与端子板相互间的位置，使得主板在抽拉过程中，不会与端子板产生干涉，充分利用电控盒盒体内的安装空间，从而降低对电控盒盒体的体积要求，有助于空调器整机的结构设计。
本公开实施例的另一目的在于提出一种空调器，以解决已知技术中端子板与主板干涉的问题。
为达到上述目的，本公开实施例的技术方案是这样实现的：
一种空调器，包括上述所述的电控盒。
相对于已知技术，本公开实施例所述的空调器具有以下优势：
所述空调器与上述电控盒相对于已知技术所具有的优势相同，在此不再赘述。
附图说明
构成本公开的一部分的附图用来提供对本公开的进一步理解，本公开的示意性实施例及其说明用于解释本公开，并不构成对本公开的不当限定。在附图中：
图1为本公开实施例所述的电控盒的俯视图；
图2为本公开实施例所述的电控盒的爆炸图；
图3为图2中A部的放大图；
图4为本公开实施例所述的主板的正视图；
图5为本公开实施例所述的主板的立体图；
图6为本公开实施例所述的主板的区域分布图。
附图标记说明：
501-电控盒盒体，502-主板，503-容纳腔，504-滑槽，505-端子板，506-第一区域，507-第二区域，508-螺钉，509-步进电机端子，510-显示端子，511-传感器端子，512-大尺寸元器件，513-小尺寸元器件，514-第一开关电源，515-第二开关电源，516-安装部，517-高压电解电容，518-整流桥，519-强电滤波器件，520-延长部，521-主继电器，522-电加热继电器，523-开关电源。
具体实施方式
需要说明的是，在不冲突的情况下，本公开中的实施例及实施例中的特征可以相互组合。
下面将参考附图并结合实施例来详细说明本公开。
实施例一
结合图1至图4所示，一种电控盒，包括电控盒盒体501和主板502，电控盒盒体501设有用于放置主板502的容纳腔503，主板502为方形主板，电控盒盒体501开口向上，容纳腔503的内壁上设有滑槽504，主板502的前后两侧与滑槽504配合，主板502沿着滑槽504装入容纳腔503内。主板502上凸设有元器件组件，该元器件组件包括多个大尺寸元器件512和多个小尺寸元器件513，主板502上与端子板505对应的上下方向上只设置有小尺寸元器件513，以保证在安装主板502的过程中端子板505与元器件组件不会产生干涉。
结合图1和图2所示，电控盒盒体501的开口处设有端子板505，本实施例中，端子板505设置在电控盒盒体501的右侧面上部中间位置，并与电控盒盒体501可拆卸连接，可选，端子板505采用螺钉508与电控盒盒体501的右侧面上部连接，其中部分端子板505向左凸设在容纳腔503内；滑槽504在前后两内侧壁上靠近左侧面设置，也即主板502靠近电控盒盒体501的左 侧面进行设置，使得主板502和端子板505在电控盒盒体501相对设置，避免安装时产生干涉。
结合图1、图2和图4所示，端子板505包括安装部516和延长部520，安装部516与电控盒盒体501通过螺钉508固定连接，延长部520连接在安装部516的左侧，遮挡部分电控盒盒体501的开口。其中，延长部520在左右方向上的投影落入第二区域507内，延长部520在上下方向上的投影与小尺寸元器件513在上下方向上的投影不重叠，以保证主板502在抽拉过程中，不会与端子板505产生干涉。
另外，主板502上的元器件组件也可与端子板505背向设置，既端子板505与元器件组件分别设有主板502的左右两侧，这样也可有效避免拆装主板502时元器件组件与端子板505产生干涉。
结合图4至图6所示，主板502上设有第一区域506和第二区域507，第一区域506和第二区域507沿上下方向并排设置在主板502上，并向右凸设在容纳腔503内，其中，第二区域507的位置与端子板505的位置相互对应，因此当主板502沿着滑槽504向下装入容纳腔503内或向上抽离容纳腔503时，主板502上的元器件组件与端子板505都不会产生干涉。
本公开实施例所述的电控盒，将主板502分为第一区域506和第二区域507，端子板505设置在于第二区域507对应的位置，使得主板502在抽拉过程中，不会与端子板505产生干涉，充分利用电控盒盒体501内容纳腔503的安装空间，从而降低对电控盒盒体501的体积要求，有助于空调器整机的结构设计。
实施例二
如实施例一所述的电控盒，本实施例与其不同之处在于，结合图4至图6所示，第一区域506上设有大尺寸元器件512，大尺寸元器件512指的是在主板502上向右凸设的尺寸较大的元器件；大尺寸元器件512包括主继电器521、强电滤波器件519、整流桥518、高压电解电容517，主继电器521、强电滤波器件519、整流桥518和高压电解电容517从上到下依次排布，且均设置在主板502的边缘位置，有助于各元器件之间电连接，也便于主继电器521与外部进行接线连接；第二区域507上设有小尺寸元器件513，小尺寸元器件513指的是在主板502上向右凸设的尺寸较小的元器件；小尺寸元器件 513包括步进电机端子509、电加热继电器522，电加热继电器522和步进电机端子509依次靠近主继电器521，且均设置在主板502的边缘位置，方便电加热继电器522与主继电器521连接，也便于步进电机端子509与外部接线连接；主板502上与端子板505对应的上下方向上均设置小尺寸元器件513，以保证主板502上的元器件组件与端子板505都不会产生干涉。
一般情况下，大尺寸元器件512均设置在第一区域506内，小尺寸元器件513均设置在所述第二区域507内，这样分区域设计的结构有助于提高元器件的焊接效果，且焊接过程中不容易出错。
另外，根据其他设计需要，小尺寸元器件513允许设置在第一区域506内，但是大尺寸元器件512只能安装在第一区域506内，而不能安装到第二区域507内，比如，结合图2、图5和图6所述，为了实现主板502的强弱电分离的设计，将显示端子510和传感器端子511等小尺寸元器件513设置在第一区域506。
本公开实施例所述的电控盒，在第二区域507内只设置小尺寸元器件513，避免主板502与端子板505产生干涉，降低主板502安装过程中的废品率。
实施例三
如实施例二所述的电控盒，本实施例与其不同之处在于，结合图4和图5所示，主板502上还设有开关电源523，该开关电源523包括第一开关电源514和第二开关电源515，第一开关电源514为小尺寸元器件513，设置在第二区域507上，第二开关电源515为大尺寸元器件512，设置在第一区域506上。
实施例四
如实施例三所述的电控盒，本实施例与其不同之处在于，如图6所示，第一区域506包括第一分区和第二分区，第一分区和第二分区分别位于第二区域507的前后两侧，第二区域507设置在主板502的中间区域，第一分区、第二分区和第二区域507在主板502的上下方向上竖直排列，使得主板502的区域划分清晰，且方便后续连接电线的走线。
实施例五
一种空调器，包括上述所述的电控盒。
本公开实施例所述的空调器，将主板502分为第一区域506和第二区域507，端子板505设置在于第二区域507对应的位置，使得主板502在抽拉过程中，不会与端子板505产生干涉，充分利用电控盒盒体501内容纳腔503的安装空间，从而降低对电控盒盒体501的体积要求，有助于空调器整机的结构设计。
以上所述仅为本公开的可选实施例而已，并不用以限制本公开，凡在本公开的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本公开的保护范围之内。

Claims (10)

  1. 一种电控盒，其中，包括电控盒盒体(501)、主板(502)和端子板(505)，所述电控盒盒体(501)包括具有一开口的容纳腔(503)，所述主板(502)放置于所述容纳腔(503)内，所述端子板(505)连接在所述电控盒盒体(501)的开口处，所述主板(502)上设有元器件组件，所述端子板(505)与所述元器件组件在上下方向上的投影不重叠。
  2. 根据权利要求1所述的电控盒，其中，所述元器件组件包括多个大尺寸元器件(512)和多个小尺寸元器件(513)，所述主板(502)上与所述端子板(505)对应的上下方向上设置有所述小尺寸元器件(513)。
  3. 根据权利要求2所述的电控盒，其中，所述主板(502)上包括第一区域(506)和第二区域(507)，所述第一区域(506)和所述第二区域(507)在上下方向上并排设置。
  4. 根据权利要求3所述的电控盒，其中，所述大尺寸元器件(512)设置在所述第一区域(506)内，所述小尺寸元器件(513)设置在所述第二区域(507)内和/或所述第一区域(506)内。
  5. 根据权利要求3所述的电控盒，其中，所述第一区域(506)包括第一分区和第二分区，所述第一分区和所述第二分区分别位于所述第二区域(507)的前后两侧。
  6. 根据权利要求2所述的电控盒，其中，所述大尺寸元器件(512)包括主继电器(521)、强电滤波器件(519)、整流桥(518)和高压电解电容(517)，所述主继电器(521)、所述强电滤波器件(519)、所述整流桥(518)和所述高压电解电容(517)从上到下依次排布。
  7. 根据权利要求6所述的电控盒，其中，所述小尺寸元器件(513)包括步进电机端子(509)和电加热继电器(522)，所述电加热继电器(522)和所述步进电机端子(509)依次靠近所述主继电器(521)。
  8. 根据权利要求1所述的电控盒，其中，所述容纳腔(503)的内壁上设有滑槽(504)，所述主板(502)的前后两侧与所述滑槽(504)滑动连接。
  9. 根据权利要求1-8任一所述的电控盒，其中，所述端子板(505)包括安装部(516)和延长部(520)，所述安装部(516)与电控盒盒体(501) 连接，所述延长部(520)连接在所述安装部(516)的左侧，遮挡住部分所述电控盒盒体(501)的开口。
  10. 一种空调器，其中，包括权利要求1-9任一所述的电控盒。
PCT/CN2020/085029 2019-04-22 2020-04-16 电控盒及空调器 WO2020216117A1 (zh)

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