WO2020215400A1 - Vertical bending head-feed combine harvester - Google Patents

Vertical bending head-feed combine harvester Download PDF

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Publication number
WO2020215400A1
WO2020215400A1 PCT/CN2019/086837 CN2019086837W WO2020215400A1 WO 2020215400 A1 WO2020215400 A1 WO 2020215400A1 CN 2019086837 W CN2019086837 W CN 2019086837W WO 2020215400 A1 WO2020215400 A1 WO 2020215400A1
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WO
WIPO (PCT)
Prior art keywords
chain
bending
grass
threshing
clamping
Prior art date
Application number
PCT/CN2019/086837
Other languages
French (fr)
Chinese (zh)
Inventor
何嘉俊
Original Assignee
何嘉俊
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 何嘉俊 filed Critical 何嘉俊
Publication of WO2020215400A1 publication Critical patent/WO2020215400A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/06Combines with headers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/12Details of combines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/12Details of combines
    • A01D41/14Mowing tables

Definitions

  • the invention relates to the technical field of a half-feeding combine harvester, in particular to a top-mounted bending half-feeding combine harvester.
  • the Chinese invention patent with publication number CN103039207A discloses a bidirectional clamping and bending chain conveying mechanism for a combine harvester, wherein the conveying chain for clamping and bending is provided with vertical sprocket, which is located on the outer side near the side of the Fuhe finger.
  • the outer side of the chain plate is provided with transverse sprocket perpendicular to the outer chain plate, and a bending guide, which uses the transverse sprocket of the two-way clamping chain to move with the moving object, and uses the bending guide to guide the cone to tilt the plant into the vertical Straight chain teeth can send the upper part of the plant into the drum for threshing.
  • the Chinese invention patents with publication numbers CN104145615A and CN104396435A also use the same clamping and bending conveyor chain with transverse sprocket.
  • the reciprocating direction of the clamping and bending conveyor chain is opposite, and the trajectory of the reciprocating stroke must be extended enough in the vertical direction to prevent the horizontal sprocket of the reciprocating chain from contacting the plant at the same time, affecting the normal movement of the plant;
  • the structure of the harvester adopting the clamping and bending conveyor chain with the above-mentioned structure is relatively complicated and occupies a large space, which is a necessary passage for the operation of the lower end of the plant.
  • the volume of the lower end of the plant is much larger than that of the upper end of the plant. A slight lag can easily cause blockage and affect the operation process.
  • the technical problem to be solved by the present invention is to provide a top-mounted bending half-feeding combine harvester to hold the lower end and the upper end of the plant during the process of plant support.
  • the top-mounted bending half-feeding combine harvester of the present invention includes a chassis, a header and an engine that drives the chassis to move, and the header is provided with a supporting mechanism driven by the engine ,
  • a cutter mechanism, a clamping and bending conveying mechanism, a threshing drum and a grain collecting mechanism, the clamping and bending conveying mechanism includes a clamping and threshing conveying chain, a bending chain and a grass arranging chain with a consistent running speed; in the threshing One side of the entrance of the drum is provided with the bending chain, and the running track of the bending chain is in the horizontal plane.
  • the bending chain includes a bending driving wheel, a first bending driven wheel, a second bending driven wheel,
  • the lower bottom plate of the bending chain and the upper cover plate of the bending chain are provided with the bearing seat of the first bending driven wheel and the mounting shaft of the second bending driven wheel.
  • the shaft is installed downward through the bearing seat, the second bending driven wheel is fitted with rolling bearings and then assembled on the mounting shaft.
  • the bending fingers are evenly distributed on the chain plates of the bending chain, and the chain of the bending chain bypasses the bending driving wheel , The first bending driven wheel and the second bending driven wheel; the running track of the bending fingers between the first bending driven wheel and the second bending driven wheel is close to the running track of the supporting fingers of the supporting mechanism , The running track of the bending finger between the bending driving wheel and the second bending driven wheel is close to the entrance end surface of the threshing drum; the running track of the clamping threshing conveyor chain is located in the vertical plane, and the clamping threshing conveyor
  • the chain includes a running rail, a driven wheel of the clamping and threshing conveyor chain and a driving wheel of the clamping and threshing conveyor chain.
  • the chain plate of the clamping and threshing conveyor chain is provided with vertical clamping sprocket, which clamps the front side of the threshing conveyor chain
  • a front cover is provided, a rear baffle is provided on the rear side, the running rail is arranged on the upper part of the rear baffle, and a mounting sleeve is also provided at the left end of the rear baffle.
  • the clamping threshing The driven wheel of the conveyor chain is installed in the mounting sleeve through a bracket, and a compression spring is arranged between the bracket and the mounting sleeve; the clamping threshing conveyor chain bypasses the clamping threshing conveyor chain driving wheel, running guide rail and clamping
  • the threshing conveyor chain is provided with a driven wheel; a first bead is arranged above the clamping and threshing conveyor chain, and a plant threshing channel is formed between the first bead and the clamping and threshing conveyor chain; the rear side gear of the clamping and threshing conveyor chain A pressing plate is arranged on the rear and upper part of the plate to increase the frictional force of plant threshing and forcing the plant to approach the threshing drum; the front and lower part of the front cover plate of the clamping threshing conveyor chain is provided with a second pressing bar to clamp the front cover plate of the threshing conveyor chain
  • the gap with the second bead forms
  • the grass drive wheel and the grass driven wheel are arranged between the grass chain upper cover and the grass chain lower plate.
  • the grass chain is wound around the On the grass row driving wheel and the grass row driven wheel, a number of rows of grass chain teeth are arranged on the chain plate of the grass row chain, and the grass row chain channel barriers are arranged above the tooth tips of the grass row chain teeth.
  • the rail is bent forward and fixed on the grass supporting mechanism;
  • the upper cover plate of the grass chain is fixedly installed on the lower bottom plate of the grass chain, and the upper cover plate of the grass chain is in front of
  • the gap between the edge and the rails of the grass-row chain channel forms a channel for the grass-row chain teeth to move the plants;
  • the cutting knife mechanism includes a cutting knife arranged on the cutting knife beam, and the cutting knife is arranged on the bending chain and the grass row Right below the chain.
  • the grass supporting mechanism includes a supporting grass top plate, a supporting grass bottom plate, and a supporting grass chain arranged between the supporting grass top plate and the supporting grass bottom plate, and a plurality of supporting grasses are arranged on the chain plate of the supporting grass chain.
  • the grass supporting mechanism further includes a supporting grass channel baffle located above the grass supporting fingertips of the grass supporting chain; the first bead, the second bead and the grass chain channel barrier are all fixed on the Fuhe on the floor.
  • the header includes a left side guard plate and a right side guard plate arranged vertically, a vertical middle partition is arranged between the left side guard plate and the right side guard plate, and the left side guard The plate is connected to the middle partition through the grain collecting drum, and the middle partition is connected to the right side guard plate through the upper cover plate of the bending chain, the lower bottom plate of the bending chain and the mounting plate;
  • a threshing drum box containing the threshing drum is formed between the threshing drums, and a grain collecting spiral auger channel is provided at the bottom of the threshing drum box, and the grain collecting spiral auger is arranged in the channel;
  • a grain throwing and conveying channel is connected to the mouth of the spiral auger; the left end of the shaft of the grain gathering spiral auger is provided with a throwing bucket, and the throwing bucket is located at the bottom of the grain throwing and conveying channel.
  • the left end of the shaft of the screw auger is rotatably connected with the side plate of the grain throwing and conveying channel, and the right end passes through the middle partition and is rotatably connected with the middle partition;
  • the right end of the side guard plate is connected with the middle partition board, and the rear side guard plate is arranged at the front end of the threshing drum box and is parallel to the rotating shaft of the threshing drum;
  • the left side guard plate and the right side guard plate pass through the lower bottom plate of the grass row chain Connection, a notch is provided on the left side guard plate for the installation of the grass chain, and a reinforcing connecting plate is provided on the lower bottom plate of the grass chain, and the reinforcing connecting plate is connected to the upper and lower sides of the notch;
  • the cutter beam is arranged directly below the grass chain and is connected to the left side guard plate and the right side guard plate respectively.
  • the gap between the lower edge of the rear side baffle that clamps the threshing conveyor chain and the grain collecting drum forms a channel for cleaning and discharging the threshing plant debris and sundries.
  • the header is installed on the chassis through a lifting mechanism
  • the lifting mechanism includes a support seat fixed on the chassis, and a connector fixed on the header;
  • the support seat includes two A vertically arranged guide rail.
  • a first connecting beam and a second connecting beam are arranged from top to bottom between the two guide rails.
  • An assembly seat is provided on the second connecting beam, and a screw is rotatably connected in the assembly seat.
  • the lower end of the guide rail is fixedly connected to the chassis through a connecting plate;
  • the connecting piece includes two vertically arranged positioning plates, the two positioning plates are fixedly connected to the header, and the two positioning plates are connected from above.
  • a first crossbar and a second crossbar are provided to the lower level, the middle of the first crossbar is provided with an adjusting nut adapted to the screw rod, and the middle of the second crossbar is provided for the screw to pass through.
  • the guide sleeve; the ends of the first cross bar and the second cross bar pass through the two positioning plates, and a guide wheel is sleeved on the outer periphery of the end of the first cross bar and the second cross bar , The guide wheel passes through the guide rail.
  • a transmission is provided on the chassis, and the input shaft of the transmission is drivingly connected to the output shaft of the engine; the transmission includes a first output shaft, a second output shaft, and a third output shaft.
  • the shaft and the second output shaft are in transmission connection with the driving wheels on the chassis, and the third output shaft is in transmission connection with the header angle gearbox provided on the header through a universal joint; the universal joint
  • the end far away from the third output shaft is connected with a hexagonal shaft, and a hexagonal bushing connected to the hexagonal shaft is provided in the header angle gearbox, and the hexagonal bushing forms the power input of the header angle gearbox Shaft, and the hexagonal sleeve is connected with the power output shaft of the header angle gear transmission through a bevel gear.
  • the clamping and bending conveying mechanism includes a bending angle gear transmission, and the power input shaft of the bending angle gear transmission is connected with the power output shaft of the header angle gear transmission through a chain drive;
  • the bending angle gear transmission is provided with a first power output shaft, a second power output shaft and a third power output shaft that are drivingly connected to the power input shaft of the bending angle gear transmission, the first power output shaft Coaxially with the threshing drum, the first power output shaft is connected to the threshing drum through a first shaft sleeve for driving the threshing drum to rotate, and the shaft of the grain collection screw auger is connected to the first shaft sleeve
  • the drive wheel of the clamping and threshing conveyor chain is installed on the second power output shaft, and the third power output shaft is connected in transmission with the bending drive wheel.
  • the cutter mechanism includes a cutter gearbox, the first bending driven wheel is fixedly connected to the power input shaft of the cutter gearbox through a second shaft sleeve, and the top of the cutter gearbox
  • the power output shaft is fixedly connected with the grass row driving wheel
  • the power output shaft at the bottom of the cutting knife gearbox is fixedly connected with a driving cam, and the driving cam is used to drive the cutting knife to move.
  • the crop supporting mechanism of the present invention straightens the plant with an incorrect posture, and the post-adjusted plant enters between the crop supporting mechanism and the clamping and bending conveying mechanism.
  • the upper part of the plant is held by the bending sprocket frame
  • the lower part is held by the grass sprocket frame
  • the root is cut by the cutter mechanism;
  • a closed interval is formed between the two sprocket, the plants in the closed interval are driven by the chain teeth, and the plants can move up and down in the vertical direction to adapt Due to the fact that the plant is not absolutely vertical, and the spacing between the supporting fingers and the chain teeth brings a little advance or delay, this situation is called frame control.
  • the bending refers to the rotation to bend the plants on the clamping sprocket of the clamping threshing conveyor chain, so that the plants are controlled by the clamping threshing conveyor chain and brought into the entrance of the threshing drum , And are clamped by the clamping chain teeth to move towards the exit of the threshing drum, the threshing teeth of the threshing drum pass through the moving plants to comb the plants to complete the threshing process; in this process, the lower part of the plant is rowing grass
  • the frame of the chain is held in parallel with the upper part of the plant at the same speed.
  • the first bead, the second bead and the grass chain channel can ensure that the plant passes through the plant threshing channel in a vertical posture, while clamping the rear of the threshing conveyor chain.
  • the pressure plate on the side baffle can define the vertical position of the upper part of the bent plant, ensuring that the plant is close to the threshing drum. It can be seen that the present invention can perform multi-organization parallel docking operations in the process of supporting the plants to simultaneously control the lower and upper ends of the plants, and also perform cutting and bending feeding. The position of the cutting knife is directly below the threshing barrel box, and the distance between the plant and the feeding inlet of the threshing barrel box tends to zero when the plant is cut.
  • the clamping and threshing conveyor chain of the present invention is only provided with vertical clamping sprocket, and the horizontal sprocket is omitted. There is no situation that the horizontal sprocket of the reciprocating stroke is in contact with the plant at the same time, so the clamping threshing conveyor chain
  • the height in the vertical direction and the width in the horizontal direction can be reduced, so that under the gripping and threshing conveyor chain, the position of the channel for cleaning and discharging the threshing plant debris and debris is freed, and the threshing
  • the right side of the conveyor chain gives way to the installation position of the second bushing.
  • the cutting table of the present invention is installed on the chassis through a lifting mechanism, so that the height of the cutting table relative to the chassis can be adjusted, which can meet the needs of harvesting plants of different heights, and expand the scope of application of the harvester; in addition, the cutting table is lifted and lowered.
  • Mechanism installation In practice, the support base can be installed on other walking chassis and connected to the appropriate power to be assembled into a combine harvester that meets the needs of different environments.
  • the third output shaft of the transmission that transmits power to the header is only directly connected with the hexagonal shaft, and the axial position of the hexagonal bushing relative to the hexagonal shaft is adjustable, and the circumferential position is fixed.
  • the change Only the up and down position of the hexagonal bushing relative to the hexagonal shaft does not affect the power transmission between the hexagonal bushing and the hexagonal shaft, so that when the height of the header relative to the chassis changes, the power mechanisms on the header can still be guaranteed Power transmission with the transmission.
  • the hexagonal shaft and the third output shaft are connected by a universal joint to ensure The power transmission between the hexagonal shaft and the third output shaft is normal.
  • Figure 1 is a schematic diagram of the structure of the top-mounted bending half-feeding combine harvester of the present invention
  • Figure 2 is one of the structural schematic diagrams of the clamping, bending and conveying mechanism of the present invention
  • Fig. 3 is the second structural diagram of the clamping, bending and conveying mechanism of the present invention.
  • Figure 4 is one of the schematic diagrams of the power transmission structure of the present invention.
  • Figure 5 is the second schematic diagram of the power transmission structure of the present invention.
  • Figure 6 is a schematic diagram of the structure of the header of the present invention.
  • Fig. 7 is a schematic view of the structure of the connection between the lifting mechanism and the header of the present invention and the schematic view of the structure of the connecting piece of the lifting mechanism.
  • the top-mounted bending semi-feeding combine harvester provided by an embodiment of the present invention includes a chassis 1, a header 2 and an engine that drives the chassis 1 to move.
  • the header 2 is provided with There are a grain supporting mechanism, a cutter mechanism, a clamping and bending conveying mechanism, a threshing drum 3 and a grain gathering mechanism driven by the engine.
  • the above-mentioned supporting grass mechanism includes a supporting grass top plate 4, a supporting grass bottom plate 5, and a supporting grass chain 6 arranged between the supporting grass top plate 4 and the supporting grass bottom plate 5.
  • the chain plate of the supporting grass chain 6 A number of supporting fingers 7 is provided, and the supporting mechanism also includes a supporting channel baffle 8 located above the supporting fingertips of the supporting chain 6, and the supporting channel baffle 8 is parallel to the upward trajectory of the supporting fingers 7 ,
  • the bottom of the top plate 4 and the bottom of the baffle 8 of the weed channel are both provided with a wed dividing plate 9.
  • the Fuhe mechanism is a mature mechanism with half-feeding harvesters. Components of different brands are different, but its function has not changed. It is the running channel of Fuhe plants.
  • the grass supporting mechanism can be arranged symmetrically or sequentially along the width direction of the cutting table.
  • the clamping, bending and conveying mechanism and the cutting knife mechanism corresponding to the supporting grass mechanism change operations according to the increase or decrease of the running channel of the supporting grass plant.
  • the length of the trajectory is used to construct models of different specifications.
  • the above-mentioned clamping and bending conveying mechanism includes a clamping and threshing conveying chain 10, a bending chain 11, and a grass row chain 12 with the same running speed.
  • the above-mentioned bending chain 11 is provided on one side of the entrance of the threshing drum 3, and the running track of the bending chain 11 is in the horizontal plane.
  • the bending chain 11 includes a bending driving wheel 13 and a first bending driven wheel 14.
  • the lower bottom plate 16 of the bending chain is provided with the bearing seat of the first bending driven wheel 14 and the second bending driven wheel 15 is installed on the mounting shaft, the first bending driven wheel 14 passes through the bearing seat in the axial direction, and the second bending driven wheel 15 is fitted with rolling bearings and then assembled on the mounting shaft.
  • the chain plates of the bending chain 11 are evenly distributed Bending finger 18, the chain of the bending chain 11 bypasses the bending driving wheel 13, the first bending driven wheel 14 and the second bending driven wheel 15; the first bending driven wheel 14 and the second bending driven wheel 15
  • the running track of the bending finger 18 in between is close to the running track of the above-mentioned supporting finger 7, and the running track of the bending finger 18 between the bending driving wheel 13 and the second bending driven wheel 15 is close to the entrance end surface of the threshing drum 3. .
  • the running track of the clamping and threshing conveyor chain 10 is in a vertical plane
  • the chain plates of the clamping and threshing conveyor chain 10 are provided with vertical clamping sprocket
  • the front side of the clamping and threshing conveyor chain 10 is provided with a front side cover Plate 19
  • the rear side is provided with a rear side baffle 20
  • above the rear side baffle is provided a running rail 62 that clamps the threshing conveyor chain
  • a driven wheel mounting sleeve is provided at the left end of the rear side baffle 20 that clamps the threshing conveyor chain 63.
  • the driven wheel 65 of the threshing conveyor chain is clamped and installed on the bracket 64 and then fitted into the mounting sleeve 63.
  • the compression spring abuts between the mounting sleeve 63 and the bracket 64.
  • a first bead 21 is provided above the clamping and threshing conveying chain 10, and a plant threshing channel is formed between the first bead 21 and the clamping and threshing conveying chain 10; an enlarged plant is arranged on the upper rear side of the rear baffle 20
  • the threshing friction force forces the plant to approach the pressure plate 22 of the threshing drum;
  • a second bead 23 is provided under the front cover 19 of the clamping and threshing conveyor chain, and the gap between the front cover of the clamping and threshing conveyor chain and the second bead 23 is formed Forcing the plant to maintain a vertical posture for threshing channels.
  • the running track of the above-mentioned grass-row chain 12 is located in the horizontal plane, and the grass-row chain 12 is arranged directly below the clamping and threshing conveyor chain 10.
  • the grass-row chain upper cover 24 and the grass-row chain are respectively arranged above and below the grass chain 12
  • the lower bottom plate 25 is provided with a grass row driving wheel and a grass row driven wheel between the grass row chain upper cover plate 24 and the grass row chain lower bottom plate 25.
  • the grass row chain 12 is wound on the grass row drive wheel and the grass row driven wheel.
  • a number of rows of grass chain teeth are provided on the chain plate of the grass chain 12, and a grass chain channel barrier 26 is provided above the tooth tip of the grass chain tooth.
  • the first bead 21, the second bead 23, and the grass chain channel barrier 26 are fixedly connected to the supporting grass floor 5 before bending at one end close to the supporting grass mechanism.
  • the above-mentioned cutting knife mechanism includes a cutting knife 28 arranged on the cutting knife beam 27.
  • the cutting knife 28 is arranged directly under the bending chain 11 and the grass chain 12.
  • a longitudinal beam 29 is provided, and each longitudinal beam 29 is provided with a column 30 fixedly connected to the lower part of the grass bottom plate 5, and the above-mentioned grass dividing plate 9 is located at the front end of the longitudinal beam 29.
  • the plant support mechanism When the top-mounted bending half-feeding combine harvester in this embodiment is working, the plant support mechanism will straighten the plant with an incorrect posture, and the posture adjusted plant will enter between the plant support mechanism and the clamping and bending conveying mechanism.
  • the upper part of the plant is held by the bending chain 11 frame, the lower part is held by the grass chain 12 frame, the root is cut by the cutting knife 28; with the movement of the bending chain 11 and the grass chain 12, the upper part of the plant is bent
  • the chain 11 is bent, and the two adjacent bending fingers 18 of the bending chain 11 form a closed interval in the horizontal plane, which calmly frame the control plant and transport it to the second bending driven wheel 15, the bending finger 18 Rotating homeopathically bends the plants on the clamping sprocket of the clamping and threshing conveyor chain 10, so that the plants are controlled by the clamping and threshing conveyor chain 10 and brought into the entrance of the threshing drum 3, and are clamped by the clamping sprocket.
  • the threshing teeth of the threshing drum 3 pass through the moving plants to comb the plants to complete the threshing process; in this process, the lower part of the plant is held in the frame of the row of grass chains 12
  • the upper part of the threshing conveyor chain is parallel at the same speed.
  • the first bead 21, the second bead 23 and the grass chain channel fence 26 can ensure that the plants pass through the plant threshing channel in a vertical position, while clamping the threshing conveyor chain 10 on the rear side baffle 20
  • the pressing plate 22 can limit the position of the upper part of the bent plant to ensure that the plant is close to the threshing drum 3.
  • the pressing plate 22 is behind the clamping and threshing conveyor chain 10, and its lower end is close to the root of the clamping sprocket of the clamping and threshing conveyor chain 10 in the vertical direction, and close to the rolling of the threshing teeth of the threshing drum 3 in the horizontal direction.
  • the trajectory, at its right end (the end close to the bending chain 11), has an upward bevel guide section to facilitate the introduction of the upper part of the bent plant into the entrance of the threshing drum 3.
  • the above-mentioned clamping and threshing conveyor chain 10 passes through the running rail 62, bypassing the clamping and threshing conveyor chain driven wheel 65 and the clamping and threshing conveyor chain driving wheel 66, and the top of the front cover plate 19 is lower than that
  • the tooth roots of the clamping sprocket, the lower edges of the front cover 19 and the rear baffle 20 are lower than the tooth tips of the clamping sprocket running there, and the front cover 19 and the rear stop
  • the edge of the plate 20 near the exit of the threshing drum 3 is longer than the tooth tip of the clamping sprocket that runs there; the front side edges of the upper cover plate 24 and the lower bottom plate 25 of the grass arranging chain are located at this position
  • the roots of the sprocket teeth, the edge of the upper cover 24 and the lower bottom plate 25 of the wicker chain close to the exit of the threshing drum 3 are longer than the tooth tips of the wicker sprocket teeth running there,
  • the operating speed of the harvester in this embodiment and the operating speed of the Fuhe finger 7 need to meet a certain relationship to ensure that when the root of the plant is at the edge of the cutting knife 28, the upper part of the plant is exactly at the two adjacent bends. Between the fingers 18, prevent the plant from entering between two adjacent bending fingers 18 too early or late, so as to avoid the plant from being pulled up and down.
  • Operating speed set operation is i harvester, grain refers to the intersection of an extension line help flanks running track 7 of the clamping plane of the sprocket is A, operating means 7 Rotary Wo trajectory plane and the ground plane of intersection is B, cutter blade 28 in the projection points of the ground level is C, linear velocity operation means Rotary Wo i 7 ⁇ i help transport ⁇ AB / BC, the cutter blade 28, i.e. the projected point C moves from point B to point A. It should be noted that the above-mentioned relationship between Fuhe Finger 7 and the operating speed of the harvester has been described in detail by the applicant in the previously authorized invention patent (publication number CN104396435A). This speed relationship does not belong to this application. The scope of protection will not be repeated here.
  • the above-mentioned header 2 includes a left side guard plate 31 and a right side guard plate 32 vertically arranged, a vertical middle partition 33 is arranged between the left side guard plate 31 and the right side guard plate 32, and the left side guard plate
  • the guard plate 31 is connected to the middle partition 33 through the grain collecting drum 34
  • the middle partition 33 is connected to the right guard plate 32 through the upper cover plate 17 of the bending chain, the lower bottom plate 16 of the bending chain, and the mounting plate 35;
  • a threshing drum box 36 containing the threshing drum 3 is formed between the plate 31 and the intermediate partition 33.
  • At the bottom of the threshing drum box 36 is provided a grain gathering spiral auger channel, and a grain gathering spiral auger 37 is provided in the channel.
  • the grain collecting screw auger passage opening close to the left side guard 31 is connected with a grain throwing and conveying passage 38, and the left end of the shaft of the grain collecting spiral auger 37 is provided with a throwing bucket 39, which is located At the bottom of the grain throwing and conveying channel 38, the left end of the shaft of the grain collecting screw auger 37 is rotatably connected with the side plate of the grain throwing and conveying channel 38, and the right end passes through the middle partition 33 and rotates with the middle partition 33
  • the above-mentioned grain throwing and conveying channel 38, the grain collecting screw auger 37 and the throwing bucket 39 form the aforementioned grain collecting mechanism.
  • the plants are threshed under the action of the threshing drum 3, and the fallen grain particles fall into the bottom of the threshing drum box 36 under the action of gravity.
  • the auger 37 drives gradually to move in the direction of the auger 39, and finally enters the hoisting bucket 39.
  • the hoisting bucket 39 is fixedly connected with the shaft of the grain collection screw auger 37, and then follows the rotation of the grain collection screw auger 37 ,
  • the throwing bucket 39 is easy to periodically throw up the grain particles inside it and discharge them from the top outlet of the grain throwing and conveying channel 38 for easy collection.
  • the throwing bucket 39 must have a sufficiently high rotation speed to achieve the purpose of conveying and transferring grain upwards. It can be used as a choice for terraces and paddy field machines; if the grain needs a higher lift and a longer transfer distance, you can choose Now a very mature screw auger conveying method.
  • the left end of the rear baffle plate 20 that clamps the threshing conveyor chain 10 extends out of the left side guard plate 31, the right end is connected with the middle partition 33, and the rear baffle plate 20 is arranged at the front end of the threshing drum box 36 and parallel On the rotating shaft of the threshing drum 3; the gap between the lower edge of the rear side baffle 20 clamping the threshing conveyor chain 10 and the grain collecting drum 34 forms a channel for cleaning and discharging the threshing plant debris and debris.
  • the left side guard plate 31 and the right side guard plate 32 are connected by the lower bottom plate 25 of the grass row chain, and the left side guard plate 31 is provided with a gap for the installation of the grass row chain 12, and the grass row chain
  • the bottom plate 25 is provided with a reinforced connecting plate 40, which is connected to the upper and lower sides of the gap; the cutter beam 27 is provided directly under the grass chain 12, and is respectively connected to the left side guard 31 and the right side guard
  • the board 32 is connected.
  • the header 2 of this embodiment is installed on the chassis 1 through a lifting mechanism, which includes a support seat fixed on the chassis 1 and a connecting piece fixed on the header 2;
  • the support base includes two vertically arranged guide rails 41, a first connecting beam and a second connecting beam are arranged from top to bottom between the two guide rails 41, and an assembly seat is provided on the second connecting beam, and the assembly seat rotates A screw 42 is connected, and the lower end of the guide rail 41 is fixedly connected to the chassis 1 through a connecting plate;
  • the connecting piece includes two vertical positioning plates 43, the two positioning plates 43 are fixedly connected to the header 2, two positioning plates A first crossbar and a second crossbar are horizontally arranged from top to bottom between 43, the middle of the first crossbar is provided with an adjusting nut 44 that is adapted to the screw 42, and the middle of the second crossbar
  • a guide sleeve 45 for the screw 42 to pass through is provided; the ends of the first and second cross bars both penetrate through the two positioning plates 43, and are located at
  • a guide wheel 46 is sleeved on the outer circumference, and the guide wheel 46 is inserted in the guide rail 41. By rotating the adjusting nut 44, the guide wheel 46 moves up and down along the guide rail 41 in the vertical direction, so that the height of the header 2 relative to the chassis 1 can be adjusted.
  • the support base can also be installed on other power-providing devices.
  • the header 2 and the walking chassis can be assembled to form a combine harvester that meets different environmental requirements.
  • the engine 48 of the harvester of this embodiment is arranged on the chassis 1, and a transmission 47 is arranged on the chassis 1.
  • the input shaft of the transmission 47 is connected with the output shaft of the engine 48 through a belt drive, and the transmission 47 is used to transmit power to the chassis 1.
  • the aforementioned transmission 47 includes a first output shaft 49, a second output shaft 50, and a third output shaft 51.
  • the first output shaft 49 and the second output shaft 50 are in driving connection with the drive wheels 52 on the chassis 1;
  • the output shaft 51 is in transmission connection with the header angle gear box 53 provided on the header 2 through a universal joint.
  • the header angle gear box 53 is fixed on the mounting plate 35 and is used to drive the header on the header 2
  • the actuators transmit power.
  • the end of the universal joint away from the third output shaft 51 is connected with a hexagonal shaft 54.
  • a hexagonal shaft sleeve that is connected to the hexagonal shaft 54 is provided in the header angle gearbox 53.
  • the hexagonal sleeve forms The power input shaft of the header angle gear transmission 53, and the hexagonal sleeve and the power output shaft of the header angle gear transmission 53 are connected by bevel gear transmission.
  • the third output shaft 51 of the transmission 47 that transmits power to the header 2 is only directly connected to the hexagonal shaft 54, and the axial position of the hexagonal shaft sleeve relative to the hexagonal shaft 54 is adjustable, and the circumferential position is fixed.
  • the header 2 is raised and lowered, only the upper and lower positions of the hexagonal bushing relative to the hexagonal shaft 54 are changed, and the power transmission between the hexagonal bushing and the hexagonal shaft 54 is not affected. This occurs at the height of the header 2 relative to the chassis 1 When changed, the power transmission between the power mechanisms on the header 2 and the transmission 47 can still be ensured.
  • the above-mentioned clamping and bending conveying mechanism includes a bending angle gear transmission 55 provided on the mounting plate 35, and the cutting knife mechanism includes a cutting knife transmission 59; wherein, the power input shaft of the bending angle gear transmission 55 is connected to The power output shaft of the header angle gear transmission 53 is connected by a chain drive; the bending angle gear transmission 55 is provided with a first power output shaft and a second power transmission connected to the power input shaft of the bending angle gear transmission 55
  • the output shaft 56 and the third power output shaft 57, the first power output shaft is coaxial with the threshing drum 3, and the first power output shaft is connected to the threshing drum 3 through a first sleeve 58 for driving the threshing drum 3 to rotate ,
  • the shaft of the grain collection screw auger 37 is connected with the first shaft sleeve 58 through a chain drive; the driving wheel 66 of the clamping and threshing conveyor chain is installed on the second power output shaft 56, and the third power output shaft 57
  • the bending angle gear gearbox 55 of this embodiment can simultaneously transmit power to the threshing drum 3, the grain gathering screw auger 37, the bending chain 11, the grass arranging chain 12 and the clamping and threshing conveyor chain 10.
  • the synchronous movement of the bending chain 11, the grass arranging chain 12 and the clamping and threshing conveyor chain 10 ensures that the rotation speeds of the three are consistent, which can effectively ensure the synchronous transportation of the upper and lower parts of the plant.
  • the power output shaft of the above-mentioned header angle gear transmission 53 is also connected to the Fuhe angle gear transmission 61 through a chain drive, and the power output shaft of the Fuhe angle gear transmission 61 is in transmission connection with the driving wheel of the Fuhe chain 6 to Drive the Fuhe chain 6 to rotate.

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Abstract

A vertical bending head-feed combine harvester, comprising a header (2). The header (2) is provided with a crop lifting mechanism, a cut knife mechanism, a gripping bending conveyor mechanism, and a threshing cylinder (3). The gripping bending conveyor mechanism comprises a gripping threshing conveyor chain (10), a bending chain (11), and a straw discharging chain (12) which have a consistent running speed. The crop lifting mechanism lifts a non-straight plant, and the lifted plant enters a position between the crop lifting mechanism and the gripping bending conveyor mechanism. In this case, the upper portion of the plant is held by the bending chain (11), the lower portion thereof is held by the straw discharging chain (12), and the root portion thereof is cut by the cut knife mechanism. With the movement of the bending chain (11) and the straw discharging chain (12), the upper portion of the plant is bent by the bending chain (11). A closed interval located in a horizontal plane is formed between two adjacent bending fingers (18) of the bending chain (11). The bending fingers (18) rotates to bend the plant on gripping chain teeth of the gripping threshing conveyor chain (10), such that the plant is controlled and brought to an inlet of the threshing cylinder (3) by the gripping threshing conveyor chain (10). The lower portion of the plant held by the straw discharging chain (12) and the upper portion of the plant are concurrently threshed at an equal speed.

Description

上置式折弯半喂入联合收割机Top-mounted bending semi-feeding combine harvester 技术领域Technical field
本发明涉及半喂入联合收割机技术领域,具体涉及一种上置式折弯半喂入联合收割机。The invention relates to the technical field of a half-feeding combine harvester, in particular to a top-mounted bending half-feeding combine harvester.
背景技术Background technique
公开号为CN103039207A的中国发明专利,公开了一种联合收割机双向夹持折弯的链条输送机构,其中夹持折弯的输送链条设置有竖向链齿,在靠近扶禾指一侧的外链板的外侧设置垂直于外链板的横向链齿,以及折弯导向器,其利用双向夹持链条的横向链齿带动作物运行,利用折弯导向器导向锥面将植株倾斜折弯进竖直链齿,实现将植株上部送进滚筒进行脱粒。公开号为CN104145615A和CN104396435A的中国发明专利也都采用了相同的设置了横向链齿的夹持折弯输送链条。The Chinese invention patent with publication number CN103039207A discloses a bidirectional clamping and bending chain conveying mechanism for a combine harvester, wherein the conveying chain for clamping and bending is provided with vertical sprocket, which is located on the outer side near the side of the Fuhe finger. The outer side of the chain plate is provided with transverse sprocket perpendicular to the outer chain plate, and a bending guide, which uses the transverse sprocket of the two-way clamping chain to move with the moving object, and uses the bending guide to guide the cone to tilt the plant into the vertical Straight chain teeth can send the upper part of the plant into the drum for threshing. The Chinese invention patents with publication numbers CN104145615A and CN104396435A also use the same clamping and bending conveyor chain with transverse sprocket.
但是夹持折弯输送链条的往返方向相背,必须让往返行程的运行轨迹在竖直方向拉开足够距离,以防止往返行程的链条的横向链齿同时与植株接触,影响植株的正常运动;而且,采用上述结构的夹持折弯输送链条的收割机的结构相对复杂,占用空间大,其占用的空间是植株下端运行的必要的通道。植株下端的体积比植株上端大很多,稍有滞后极易带来阻塞,影响作业进程。However, the reciprocating direction of the clamping and bending conveyor chain is opposite, and the trajectory of the reciprocating stroke must be extended enough in the vertical direction to prevent the horizontal sprocket of the reciprocating chain from contacting the plant at the same time, affecting the normal movement of the plant; Moreover, the structure of the harvester adopting the clamping and bending conveyor chain with the above-mentioned structure is relatively complicated and occupies a large space, which is a necessary passage for the operation of the lower end of the plant. The volume of the lower end of the plant is much larger than that of the upper end of the plant. A slight lag can easily cause blockage and affect the operation process.
发明内容Summary of the invention
针对现有技术中的缺陷,本发明要解决的技术问题是提供一种上置式折弯半喂入联合收割机,以在植株扶禾输送过程中对植株的下端和上端起到夹持作用。In view of the defects in the prior art, the technical problem to be solved by the present invention is to provide a top-mounted bending half-feeding combine harvester to hold the lower end and the upper end of the plant during the process of plant support.
为解决上述技术问题,本发明的上置式折弯半喂入联合收割机,包括底盘、 割台和驱动所述底盘运动的发动机,所述割台上设置有由所述发动机驱动的扶禾机构、割刀机构、夹持折弯输送机构、脱粒滚筒和集粮机构,所述夹持折弯输送机构包括运行速度一致的夹持脱粒输送链、折弯链和排草链;在所述脱粒滚筒入口处的一侧设置有所述折弯链,该折弯链的运行轨迹位于水平面内,所述折弯链包括折弯主动轮、第一折弯从动轮、第二折弯从动轮、折弯链下底板和折弯链上盖板,折弯链下底板上设置有所述第一折弯从动轮的轴承座和第二折弯从动轮的安装轴,第一折弯从动轮的轴向下穿过轴承座安装,第二折弯从动轮套装滚动轴承后装配在安装轴上,在折弯链的链板上均布有折弯指,折弯链的链条绕过折弯主动轮、第一折弯从动轮和第二折弯从动轮;所述第一折弯从动轮与第二折弯从动轮之间的折弯指的运行轨迹靠近扶禾机构的扶禾指的运行轨迹,所述折弯主动轮和第二折弯从动轮之间的折弯指的运行轨迹靠近脱粒滚筒入口端面;所述夹持脱粒输送链的运行轨迹位于竖直平面内,该夹持脱粒输送链包括运行导轨、夹持脱粒输送链从动轮和夹持脱粒输送链主动轮,所述夹持脱粒输送链的链板上设有竖向的夹持链齿,夹持脱粒输送链的前侧设有前侧盖板,后侧设有后侧挡板,所述运行导轨设置在该后侧挡板的上部,在该后侧挡板左侧一端还设置有安装套,所述夹持脱粒输送链从动轮通过支架安装在该安装套内,且在所述支架和安装套之间设置有一压缩弹簧;所述夹持脱粒输送链绕过夹持脱粒输送链主动轮、运行导轨和夹持脱粒输送链从动轮设置;在夹持脱粒输送链的上方设置有第一压条,该第一压条和所述夹持脱粒输送链之间形成植株脱粒通道;所述夹持脱粒输送链后侧档板的后上方设置有加大植株脱粒摩擦力并迫使植株靠近脱粒滚筒的压板;所述夹持脱粒输送链前侧盖板的前下方设置有第二压条,夹持脱粒输送链前侧盖板与第二压条的间隙形成迫使植株保持竖直姿态脱粒的通道;所述排草链的运行轨迹位于水平面内,且排草链设置在夹持脱粒输送链的正下方,在排草链的上下分别设置有排草链上盖板和排草链下底板,在排草链上盖板和排草链下底板之间设置有排草主动轮和排草从动轮,排草链绕设在所述排草主动轮和排草从动轮上,排草链的链板上 设置有若干排草链齿,在排草链齿的齿尖上方设有排草链通道档条,该排草链通道档条的一端弯曲前伸固定在扶禾机构上;所述排草链上盖板固定安装在排草链下底板上,排草链上盖板前边沿与排草链通道档条之间的间隙形成排草链齿拨动植株的通道;所述割刀机构包括设置在割刀横梁上的割刀,该割刀设置在折弯链和排草链的正下方。In order to solve the above-mentioned technical problems, the top-mounted bending half-feeding combine harvester of the present invention includes a chassis, a header and an engine that drives the chassis to move, and the header is provided with a supporting mechanism driven by the engine , A cutter mechanism, a clamping and bending conveying mechanism, a threshing drum and a grain collecting mechanism, the clamping and bending conveying mechanism includes a clamping and threshing conveying chain, a bending chain and a grass arranging chain with a consistent running speed; in the threshing One side of the entrance of the drum is provided with the bending chain, and the running track of the bending chain is in the horizontal plane. The bending chain includes a bending driving wheel, a first bending driven wheel, a second bending driven wheel, The lower bottom plate of the bending chain and the upper cover plate of the bending chain are provided with the bearing seat of the first bending driven wheel and the mounting shaft of the second bending driven wheel. The shaft is installed downward through the bearing seat, the second bending driven wheel is fitted with rolling bearings and then assembled on the mounting shaft. The bending fingers are evenly distributed on the chain plates of the bending chain, and the chain of the bending chain bypasses the bending driving wheel , The first bending driven wheel and the second bending driven wheel; the running track of the bending fingers between the first bending driven wheel and the second bending driven wheel is close to the running track of the supporting fingers of the supporting mechanism , The running track of the bending finger between the bending driving wheel and the second bending driven wheel is close to the entrance end surface of the threshing drum; the running track of the clamping threshing conveyor chain is located in the vertical plane, and the clamping threshing conveyor The chain includes a running rail, a driven wheel of the clamping and threshing conveyor chain and a driving wheel of the clamping and threshing conveyor chain. The chain plate of the clamping and threshing conveyor chain is provided with vertical clamping sprocket, which clamps the front side of the threshing conveyor chain A front cover is provided, a rear baffle is provided on the rear side, the running rail is arranged on the upper part of the rear baffle, and a mounting sleeve is also provided at the left end of the rear baffle. The clamping threshing The driven wheel of the conveyor chain is installed in the mounting sleeve through a bracket, and a compression spring is arranged between the bracket and the mounting sleeve; the clamping threshing conveyor chain bypasses the clamping threshing conveyor chain driving wheel, running guide rail and clamping The threshing conveyor chain is provided with a driven wheel; a first bead is arranged above the clamping and threshing conveyor chain, and a plant threshing channel is formed between the first bead and the clamping and threshing conveyor chain; the rear side gear of the clamping and threshing conveyor chain A pressing plate is arranged on the rear and upper part of the plate to increase the frictional force of plant threshing and forcing the plant to approach the threshing drum; the front and lower part of the front cover plate of the clamping threshing conveyor chain is provided with a second pressing bar to clamp the front cover plate of the threshing conveyor chain The gap with the second bead forms a channel for forcing the plants to maintain a vertical attitude for threshing; the running track of the grass row chain is located in the horizontal plane, and the grass row chain is arranged directly below the clamping and threshing conveyor chain, above and below the grass row chain The upper cover plate and the lower plate of the grass chain are respectively provided. The grass drive wheel and the grass driven wheel are arranged between the grass chain upper cover and the grass chain lower plate. The grass chain is wound around the On the grass row driving wheel and the grass row driven wheel, a number of rows of grass chain teeth are arranged on the chain plate of the grass row chain, and the grass row chain channel barriers are arranged above the tooth tips of the grass row chain teeth. One end of the rail is bent forward and fixed on the grass supporting mechanism; the upper cover plate of the grass chain is fixedly installed on the lower bottom plate of the grass chain, and the upper cover plate of the grass chain is in front of The gap between the edge and the rails of the grass-row chain channel forms a channel for the grass-row chain teeth to move the plants; the cutting knife mechanism includes a cutting knife arranged on the cutting knife beam, and the cutting knife is arranged on the bending chain and the grass row Right below the chain.
优选地,所述扶禾机构包括扶禾顶板、扶禾底板和设置在所述扶禾顶板和扶禾底板之间的扶禾链,该扶禾链的链板上设置有若干所述扶禾指,且所述扶禾机构还包括位于所述扶禾链的扶禾指尖上方的扶禾通道挡板;所述第一压条、第二压条和排草链通道档条均固定在所述扶禾底板上。Preferably, the grass supporting mechanism includes a supporting grass top plate, a supporting grass bottom plate, and a supporting grass chain arranged between the supporting grass top plate and the supporting grass bottom plate, and a plurality of supporting grasses are arranged on the chain plate of the supporting grass chain. The grass supporting mechanism further includes a supporting grass channel baffle located above the grass supporting fingertips of the grass supporting chain; the first bead, the second bead and the grass chain channel barrier are all fixed on the Fuhe on the floor.
优选地,所述割台包括竖直设置的左侧护板和右侧护板,在所述左侧护板和右侧护板之间设置有竖直的中间隔板,所述左侧护板通过集粮筒与中间隔板连接,所述中间隔板通过折弯链上盖板、折弯链下底板和安装板与右侧护板连接;所述左侧护板和中间隔板之间形成容纳所述脱粒滚筒的脱粒滚筒箱,在所述脱粒滚筒箱的底部设有集粮螺旋搅龙通道,该通道内设有集粮螺旋搅龙;靠近所述左侧护板的集粮螺旋搅龙通道口处连接设置粮食抛扬输送通道;所述集粮螺旋搅龙的轴的左端设置有抛扬斗,该抛扬斗位于所述粮食抛扬输送通道的底部,所述集粮螺旋搅龙的轴的左端与粮食抛扬输送通道的侧板转动连接,右端穿过中间隔板并与中间隔板转动连接;所述夹持脱粒输送链的后侧档板的左端伸出左侧护板,右端与中间隔板连接,且该后侧挡板设置在脱粒滚筒箱前端并平行于脱粒滚筒的转轴;所述左侧护板和右侧护板通过所述排草链下底板连接,在所述左侧护板上设有供所述排草链安装的豁口,所述排草链下底板上设有加固连接板,该加固连接板连接在所述豁口的上下两侧;所述割刀横梁设于排草链的正下方,且分别与所述左侧护板和右侧护板连接。Preferably, the header includes a left side guard plate and a right side guard plate arranged vertically, a vertical middle partition is arranged between the left side guard plate and the right side guard plate, and the left side guard The plate is connected to the middle partition through the grain collecting drum, and the middle partition is connected to the right side guard plate through the upper cover plate of the bending chain, the lower bottom plate of the bending chain and the mounting plate; A threshing drum box containing the threshing drum is formed between the threshing drums, and a grain collecting spiral auger channel is provided at the bottom of the threshing drum box, and the grain collecting spiral auger is arranged in the channel; A grain throwing and conveying channel is connected to the mouth of the spiral auger; the left end of the shaft of the grain gathering spiral auger is provided with a throwing bucket, and the throwing bucket is located at the bottom of the grain throwing and conveying channel. The left end of the shaft of the screw auger is rotatably connected with the side plate of the grain throwing and conveying channel, and the right end passes through the middle partition and is rotatably connected with the middle partition; The right end of the side guard plate is connected with the middle partition board, and the rear side guard plate is arranged at the front end of the threshing drum box and is parallel to the rotating shaft of the threshing drum; the left side guard plate and the right side guard plate pass through the lower bottom plate of the grass row chain Connection, a notch is provided on the left side guard plate for the installation of the grass chain, and a reinforcing connecting plate is provided on the lower bottom plate of the grass chain, and the reinforcing connecting plate is connected to the upper and lower sides of the notch; The cutter beam is arranged directly below the grass chain and is connected to the left side guard plate and the right side guard plate respectively.
优选地,所述夹持脱粒输送链的后侧档板的下边沿与集粮筒之间的空隙形成清理排出脱粒植株碎屑与杂物的通道。Preferably, the gap between the lower edge of the rear side baffle that clamps the threshing conveyor chain and the grain collecting drum forms a channel for cleaning and discharging the threshing plant debris and sundries.
优选地,所述割台通过升降机构安装在所述底盘上,该升降机构包括固定 在所述底盘上的支撑座,和固定在所述割台上的连接件;所述支撑座包括两根竖直设置的导轨,两根导轨之间从上至下设置有第一连接横梁和第二连接横梁,所述第二连接横梁上设有装配座,该装配座内转动连接有螺杆,所述导轨的下端通过连接板与底盘固定连接;所述连接件包括两根竖直设置的定位板,两个所述定位板固定连接在所述割台上,两个所述定位板之间从上至下水平设置有第一横杆和第二横杆,所述第一横杆的中部设有与所述螺杆适配的调节螺母,所述第二横杆的中部设有供所述螺杆穿过的导向套;所述第一横杆和第二横杆的端部均贯穿两个所述定位板,且在所述第一横杆和第二横杆的端部外周套设有导轮,该导轮穿设在所述导轨中。Preferably, the header is installed on the chassis through a lifting mechanism, the lifting mechanism includes a support seat fixed on the chassis, and a connector fixed on the header; the support seat includes two A vertically arranged guide rail. A first connecting beam and a second connecting beam are arranged from top to bottom between the two guide rails. An assembly seat is provided on the second connecting beam, and a screw is rotatably connected in the assembly seat. The lower end of the guide rail is fixedly connected to the chassis through a connecting plate; the connecting piece includes two vertically arranged positioning plates, the two positioning plates are fixedly connected to the header, and the two positioning plates are connected from above. A first crossbar and a second crossbar are provided to the lower level, the middle of the first crossbar is provided with an adjusting nut adapted to the screw rod, and the middle of the second crossbar is provided for the screw to pass through. The guide sleeve; the ends of the first cross bar and the second cross bar pass through the two positioning plates, and a guide wheel is sleeved on the outer periphery of the end of the first cross bar and the second cross bar , The guide wheel passes through the guide rail.
优选地,所述底盘上设置有一变速器,该变速器的输入轴与所述发动机的输出轴传动连接;所述变速器包括第一输出轴、第二输出轴和第三输出轴,所述第一输出轴和第二输出轴与所述底盘上的驱动轮传动连接,所述第三输出轴通过万向节与设置在所述割台上的割台角齿变速箱传动连接;所述万向节远离第三输出轴的一端连接有六方轴,所述割台角齿变速箱内设置有与该六方轴传动连接的六方轴套,该六方轴套形成所述割台角齿变速箱的动力输入轴,且该六方轴套与所述割台角齿变速箱的动力输出轴通过锥齿轮传动连接。Preferably, a transmission is provided on the chassis, and the input shaft of the transmission is drivingly connected to the output shaft of the engine; the transmission includes a first output shaft, a second output shaft, and a third output shaft. The shaft and the second output shaft are in transmission connection with the driving wheels on the chassis, and the third output shaft is in transmission connection with the header angle gearbox provided on the header through a universal joint; the universal joint The end far away from the third output shaft is connected with a hexagonal shaft, and a hexagonal bushing connected to the hexagonal shaft is provided in the header angle gearbox, and the hexagonal bushing forms the power input of the header angle gearbox Shaft, and the hexagonal sleeve is connected with the power output shaft of the header angle gear transmission through a bevel gear.
优选地,所述夹持折弯输送机构包括折弯角齿变速箱,该折弯角齿变速箱的动力输入轴与所述割台角齿变速箱的动力输出轴通过链传动连接;所述折弯角齿变速箱上设有与所述折弯角齿变速箱的动力输入轴传动连接的第一动力输出轴、第二动力输出轴和第三动力输出轴,所述第一动力输出轴与所述脱粒滚筒同轴,该第一动力输出轴通过第一轴套与脱粒滚筒连接,用于驱动所述脱粒滚筒转动,且所述集粮螺旋搅龙的轴与所述第一轴套通过链传动连接;所述夹持脱粒输送链主动轮安装在所述第二动力输出轴上,所述第三动力输出轴与所述折弯主动轮传动连接。Preferably, the clamping and bending conveying mechanism includes a bending angle gear transmission, and the power input shaft of the bending angle gear transmission is connected with the power output shaft of the header angle gear transmission through a chain drive; The bending angle gear transmission is provided with a first power output shaft, a second power output shaft and a third power output shaft that are drivingly connected to the power input shaft of the bending angle gear transmission, the first power output shaft Coaxially with the threshing drum, the first power output shaft is connected to the threshing drum through a first shaft sleeve for driving the threshing drum to rotate, and the shaft of the grain collection screw auger is connected to the first shaft sleeve The drive wheel of the clamping and threshing conveyor chain is installed on the second power output shaft, and the third power output shaft is connected in transmission with the bending drive wheel.
优选地,所述割刀机构包括割刀变速箱,所述第一折弯从动轮的轴向下经第二轴套与割刀变速箱的动力输入轴固定连接,所述割刀变速箱顶部的动力输 出轴与所述排草主动轮固定连接,所述割刀变速箱底部的动力输出轴与驱动凸轮固定连接,该驱动凸轮用于驱动所述割刀运动。Preferably, the cutter mechanism includes a cutter gearbox, the first bending driven wheel is fixedly connected to the power input shaft of the cutter gearbox through a second shaft sleeve, and the top of the cutter gearbox The power output shaft is fixedly connected with the grass row driving wheel, and the power output shaft at the bottom of the cutting knife gearbox is fixedly connected with a driving cam, and the driving cam is used to drive the cutting knife to move.
本发明具有如下有益效果:The present invention has the following beneficial effects:
(1)本发明的扶禾机构将姿态不正的植株扶正,调整姿态后的植株进入到扶禾机构和夹持折弯输送机构之间,此时,植株的上部被折弯链齿框持着,下部被排草链齿框持着,根部被割刀机构割断;在两链齿之间构成封闭的区间、封闭区间内的植株被链齿带动运行、植株在竖直方向可上下位移以适应因植株非绝对竖直,以及扶禾指、链齿的间隔所带来的些许提前或延后,此状况叫框持控制,随着折弯链和排草链的运动,其从容地框持控制植株并输送至第二折弯从动轮处,折弯指旋转将植株折弯在夹持脱粒输送链的夹持链齿上,使得植株被夹持脱粒输送链控制并带进脱粒滚筒的入口,且被夹持链齿夹持着向脱粒滚筒的出口处运动,脱粒滚筒的脱粒齿穿过行进中的植株将植株梳脱以完成脱粒过程;在此过程中,植株的下部则在排草链的框持下与植株的上部等速并行,本发明中第一压条、第二压条和排草链通道档条可以保证植株以竖直姿态通过植株脱粒通道,而夹持脱粒输送链的后侧挡板上的压板可以限定被折弯的植株上部在竖直方向的位置,确保植株靠近脱粒滚筒。由此可见,本发明可在植株的扶禾行进过程中,多机构并行对接作业,对植株的下端和上端同时起到框持控制作用、还进行割取与折弯喂入。割刀的位置在脱粒滚桶箱正下方,植株在被割取时距离脱粒滚桶箱喂入口的距离趋于零。(1) The crop supporting mechanism of the present invention straightens the plant with an incorrect posture, and the post-adjusted plant enters between the crop supporting mechanism and the clamping and bending conveying mechanism. At this time, the upper part of the plant is held by the bending sprocket frame , The lower part is held by the grass sprocket frame, and the root is cut by the cutter mechanism; a closed interval is formed between the two sprocket, the plants in the closed interval are driven by the chain teeth, and the plants can move up and down in the vertical direction to adapt Due to the fact that the plant is not absolutely vertical, and the spacing between the supporting fingers and the chain teeth brings a little advance or delay, this situation is called frame control. With the movement of the bending chain and the grass chain, it calmly frame The plants are controlled and transported to the second bending driven wheel. The bending refers to the rotation to bend the plants on the clamping sprocket of the clamping threshing conveyor chain, so that the plants are controlled by the clamping threshing conveyor chain and brought into the entrance of the threshing drum , And are clamped by the clamping chain teeth to move towards the exit of the threshing drum, the threshing teeth of the threshing drum pass through the moving plants to comb the plants to complete the threshing process; in this process, the lower part of the plant is rowing grass The frame of the chain is held in parallel with the upper part of the plant at the same speed. In the present invention, the first bead, the second bead and the grass chain channel can ensure that the plant passes through the plant threshing channel in a vertical posture, while clamping the rear of the threshing conveyor chain. The pressure plate on the side baffle can define the vertical position of the upper part of the bent plant, ensuring that the plant is close to the threshing drum. It can be seen that the present invention can perform multi-organization parallel docking operations in the process of supporting the plants to simultaneously control the lower and upper ends of the plants, and also perform cutting and bending feeding. The position of the cutting knife is directly below the threshing barrel box, and the distance between the plant and the feeding inlet of the threshing barrel box tends to zero when the plant is cut.
(2)本发明的夹持脱粒输送链只设置有竖向的夹持链齿,而省略了横向链齿,不存在往返行程的横向链齿同时与植株接触的情况,故夹持脱粒输送链的竖直方向的高度和在水平方向上的宽度可以减小,使得在夹持脱粒输送链的下边,让出了构建清理排出脱粒植株碎屑与杂物的通道的位置,且在夹持脱粒输送链的右侧让出了第二轴套的安装位置。(2) The clamping and threshing conveyor chain of the present invention is only provided with vertical clamping sprocket, and the horizontal sprocket is omitted. There is no situation that the horizontal sprocket of the reciprocating stroke is in contact with the plant at the same time, so the clamping threshing conveyor chain The height in the vertical direction and the width in the horizontal direction can be reduced, so that under the gripping and threshing conveyor chain, the position of the channel for cleaning and discharging the threshing plant debris and debris is freed, and the threshing The right side of the conveyor chain gives way to the installation position of the second bushing.
(3)本发明的割台通过升降机构安装在底盘上,使得割台相对于底盘的高度可调,可以满足不同高度的植株的收割需要,扩大收割机的适用范围;此 外,割台通过升降机构安装,在实际中,可以将支撑座安装在其它的行走底盘上,并接入相适应的动力,组装成为满足不同环境需求的联合收割机。(3) The cutting table of the present invention is installed on the chassis through a lifting mechanism, so that the height of the cutting table relative to the chassis can be adjusted, which can meet the needs of harvesting plants of different heights, and expand the scope of application of the harvester; in addition, the cutting table is lifted and lowered. Mechanism installation. In practice, the support base can be installed on other walking chassis and connected to the appropriate power to be assembled into a combine harvester that meets the needs of different environments.
(4)变速器向割台传递动力的第三输出轴仅与六方轴直接连接,而六方轴套相对于六方轴的轴向位置可调,周向位置固定,则在割台升降时,改变的只是六方轴套相对于六方轴的上下位置,而不影响六方轴套和六方轴之间的动力传递,从而在割台相对于底盘的高低位置发生改变时,仍可保证割台上各动力机构与变速器之间的动力传递。(4) The third output shaft of the transmission that transmits power to the header is only directly connected with the hexagonal shaft, and the axial position of the hexagonal bushing relative to the hexagonal shaft is adjustable, and the circumferential position is fixed. When the header is raised and lowered, the change Only the up and down position of the hexagonal bushing relative to the hexagonal shaft does not affect the power transmission between the hexagonal bushing and the hexagonal shaft, so that when the height of the header relative to the chassis changes, the power mechanisms on the header can still be guaranteed Power transmission with the transmission.
(5)为了消除因割台升降的因素引起的六方轴和第三输出轴的同轴度误差对动力传递的影响,本发明中,六方轴与第三输出轴通过万向节连接,以确保六方轴和第三输出轴的动力传递正常。(5) In order to eliminate the influence of the coaxiality error between the hexagonal shaft and the third output shaft caused by the lifting of the header on the power transmission, in the present invention, the hexagonal shaft and the third output shaft are connected by a universal joint to ensure The power transmission between the hexagonal shaft and the third output shaft is normal.
附图说明Description of the drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference signs. In the drawings, various elements or parts are not necessarily drawn according to actual scale.
图1为本发明的上置式折弯半喂入联合收割机的结构示意图;Figure 1 is a schematic diagram of the structure of the top-mounted bending half-feeding combine harvester of the present invention;
图2为本发明的夹持折弯输送机构的结构示意图之一;Figure 2 is one of the structural schematic diagrams of the clamping, bending and conveying mechanism of the present invention;
图3为本发明的夹持折弯输送机构的结构示意图之二;Fig. 3 is the second structural diagram of the clamping, bending and conveying mechanism of the present invention;
图4为本发明的动力传递结构示意图之一;Figure 4 is one of the schematic diagrams of the power transmission structure of the present invention;
图5为本发明的动力传递结构示意图之二;Figure 5 is the second schematic diagram of the power transmission structure of the present invention;
图6为本发明的割台的结构示意图;Figure 6 is a schematic diagram of the structure of the header of the present invention;
图7为本发明的升降机构和割台连接的结构示意图以及升降机构的连接件的结构示意图。Fig. 7 is a schematic view of the structure of the connection between the lifting mechanism and the header of the present invention and the schematic view of the structure of the connecting piece of the lifting mechanism.
附图标记:Reference signs:
1-底盘;2-割台;3-脱粒滚筒;4-扶禾顶板;5-扶禾底板;6-扶禾链;7- 扶禾指;8-扶禾通道挡板;9-分禾板;10-夹持脱粒输送链;11-折弯链;12-排草链;13-折弯主动轮;14-第一折弯从动轮;15-第二折弯从动轮;16-折弯链下底板;17-折弯链上盖板;18-折弯指;19-前侧盖板;20-后侧挡板;21-第一压条;22-压板;23-第二压条;24-排草链上盖板;25-排草链下底板;26-排草链通道档条;27-割刀横梁;28-割刀;29-纵梁;30-立柱;31-左侧护板;32-右侧护板;33-中间隔板;34-集粮筒;35-安装板;36-脱粒滚筒箱;37-集粮螺旋搅龙;38-粮食抛扬输送通道;39-抛扬斗;40-加固连接板;41-导轨;42-螺杆;43-定位板;44-调节螺母;45-导向套;46-导轮;47-变速器;48-发动机;49-第一输出轴;50-第二输出轴;51-第三输出轴;52-驱动轮;53-割台角齿变速箱;54-六方轴;55-折弯角齿变速箱;56-第二动力输出轴;57-第三动力输出轴;58-第一轴套;59-割刀变速箱;60-第二轴套;61-扶禾角齿变速箱;62-运行导轨;63-安装套;64-支架;65-夹持脱粒输送链从动轮;66-夹持脱粒输送链主动轮。1-chassis; 2-header; 3-threshing drum; 4-fuhe top plate; 5-fuhe bottom plate; 6-fuhe chain; 7-fuhe finger; 8-fuhe channel baffle; 9-fenhe Plate; 10-clamping threshing conveyor chain; 11-bending chain; 12-row grass chain; 13-bending driving wheel; 14-first bending driven wheel; 15-second bending driven wheel; 16-bending Bending chain lower bottom plate; 17-bending chain upper cover plate; 18-bending finger; 19-front cover plate; 20-rear side baffle plate; 21-first bead; 22-press plate; 23-second bead; 24-row grass chain upper cover plate; 25-row grass chain lower bottom plate; 26-row grass chain channel rail; 27-cutting knife beam; 28-cutting knife; 29-longitudinal beam; 30-post; 31-left Guard plate; 32-right guard plate; 33-middle partition; 34-grain collecting drum; 35-mounting plate; 36-threshing drum box; 37-grain collecting screw auger; 38-grain throwing and conveying channel; 39 -Throwing bucket; 40-reinforced connecting plate; 41-rail; 42-screw; 43-positioning plate; 44-adjusting nut; 45-guide sleeve; 46-guide wheel; 47-transmission; 48-engine; 49-part One output shaft; 50-second output shaft; 51-third output shaft; 52-drive wheel; 53-cutting table angle gear transmission; 54-hexagonal shaft; 55-bending angle gear transmission; 56-second PTO shaft; 57-third PTO shaft; 58-first bushing; 59-cutter gearbox; 60-second bushing; 61-Fuhe angle gear gearbox; 62-running rail; 63-installation Cover; 64-support; 65-clamping threshing conveyor chain driven wheel; 66-clamping threshing conveyor chain driving wheel.
具体实施方式Detailed ways
下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。The embodiments of the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and therefore are only used as examples, and cannot be used to limit the protection scope of the present invention.
如图1-8所示,本发明一实施例提供的上置式折弯半喂入联合收割机,包括底盘1、割台2和驱动所述底盘1运动的发动机,所述割台2上设置有由所述发动机驱动的扶禾机构、割刀机构、夹持折弯输送机构、脱粒滚筒3和集粮机构。As shown in Figures 1-8, the top-mounted bending semi-feeding combine harvester provided by an embodiment of the present invention includes a chassis 1, a header 2 and an engine that drives the chassis 1 to move. The header 2 is provided with There are a grain supporting mechanism, a cutter mechanism, a clamping and bending conveying mechanism, a threshing drum 3 and a grain gathering mechanism driven by the engine.
本实施例中,上述扶禾机构包括扶禾顶板4、扶禾底板5和设置在所述扶禾顶板4和扶禾底板5之间的扶禾链6,该扶禾链6的链板上设置有若干扶禾指7,且扶禾机构还包括位于扶禾链6的扶禾指尖上方的扶禾通道挡板8,该扶禾通道挡板8平行于扶禾指7向上运行的轨迹,在扶禾顶板4和扶禾通道挡 板8的底部均设置有分禾板9。In this embodiment, the above-mentioned supporting grass mechanism includes a supporting grass top plate 4, a supporting grass bottom plate 5, and a supporting grass chain 6 arranged between the supporting grass top plate 4 and the supporting grass bottom plate 5. The chain plate of the supporting grass chain 6 A number of supporting fingers 7 is provided, and the supporting mechanism also includes a supporting channel baffle 8 located above the supporting fingertips of the supporting chain 6, and the supporting channel baffle 8 is parallel to the upward trajectory of the supporting fingers 7 , The bottom of the top plate 4 and the bottom of the baffle 8 of the weed channel are both provided with a wed dividing plate 9.
扶禾机构是半喂入收割机的成熟机构,不同品牌构件有差异,但其功能没变,就是扶禾植株的运行通道。扶禾机构可以沿割台的宽度方向对称或顺序排列增加,相应地,与扶禾机构相对应的夹持折弯输送机构和割刀机构都根据扶禾植株的运行通道的增减而改变作业轨迹的长度,以此构建不同规格的机型。The Fuhe mechanism is a mature mechanism with half-feeding harvesters. Components of different brands are different, but its function has not changed. It is the running channel of Fuhe plants. The grass supporting mechanism can be arranged symmetrically or sequentially along the width direction of the cutting table. Correspondingly, the clamping, bending and conveying mechanism and the cutting knife mechanism corresponding to the supporting grass mechanism change operations according to the increase or decrease of the running channel of the supporting grass plant. The length of the trajectory is used to construct models of different specifications.
上述夹持折弯输送机构包括运行速度一致的夹持脱粒输送链10、折弯链11和排草链12。The above-mentioned clamping and bending conveying mechanism includes a clamping and threshing conveying chain 10, a bending chain 11, and a grass row chain 12 with the same running speed.
具体地,在脱粒滚筒3入口处的一侧设置有上述折弯链11,该折弯链11的运行轨迹位于水平面内,折弯链11包括折弯主动轮13、第一折弯从动轮14、第二折弯从动轮15、折弯链下底板16和折弯链上盖板17,折弯链下底板16上设置有第一折弯从动轮14的轴承座和第二折弯从动轮15的安装轴,第一折弯从动轮14的轴向下穿过轴承座安装,第二折弯从动轮15套装滚动轴承后装配在安装轴上,在折弯链11的链板上均布有折弯指18,折弯链11的链条绕过折弯主动轮13、第一折弯从动轮14和第二折弯从动轮15;第一折弯从动轮14与第二折弯从动轮15之间的折弯指18的运行轨迹靠近上述扶禾指7的运行轨迹,折弯主动轮13和第二折弯从动轮15之间的折弯指18的运行轨迹靠近脱粒滚筒3的入口端面。Specifically, the above-mentioned bending chain 11 is provided on one side of the entrance of the threshing drum 3, and the running track of the bending chain 11 is in the horizontal plane. The bending chain 11 includes a bending driving wheel 13 and a first bending driven wheel 14. , The second bending driven wheel 15, the lower bottom plate 16 of the bending chain, and the upper cover plate 17 of the bending chain. The lower bottom plate 16 of the bending chain is provided with the bearing seat of the first bending driven wheel 14 and the second bending driven wheel 15 is installed on the mounting shaft, the first bending driven wheel 14 passes through the bearing seat in the axial direction, and the second bending driven wheel 15 is fitted with rolling bearings and then assembled on the mounting shaft. The chain plates of the bending chain 11 are evenly distributed Bending finger 18, the chain of the bending chain 11 bypasses the bending driving wheel 13, the first bending driven wheel 14 and the second bending driven wheel 15; the first bending driven wheel 14 and the second bending driven wheel 15 The running track of the bending finger 18 in between is close to the running track of the above-mentioned supporting finger 7, and the running track of the bending finger 18 between the bending driving wheel 13 and the second bending driven wheel 15 is close to the entrance end surface of the threshing drum 3. .
上述夹持脱粒输送链10的运行轨迹位于竖直平面内,夹持脱粒输送链10的链板上设有竖向的夹持链齿,夹持脱粒输送链10的前侧设有前侧盖板19,后侧设有后侧挡板20,在后侧档板的上方设置夹持脱粒输送链的运行导轨62,在夹持脱粒输送链后侧挡板20的左端设置有一从动轮安装套63,安装套63内有一压缩弹簧,夹持脱粒输送链从动轮65安装在支架64上后套装入安装套63内,上述压缩弹簧抵接在安装套63和支架64之间。在夹持脱粒输送链10的上方设置有第一压条21,该第一压条21和所述夹持脱粒输送链10之间形成植株脱粒通道;后侧档板20的后上方设置有加大植株脱粒摩擦力并迫使植株靠近脱粒滚筒的压板22;夹持脱粒输送链前侧盖板19的前下方设置有第二 压条23,夹持脱粒输送链前侧盖板与第二压条23的间隙形成迫使植株保持竖直姿态脱粒的通道。The running track of the clamping and threshing conveyor chain 10 is in a vertical plane, the chain plates of the clamping and threshing conveyor chain 10 are provided with vertical clamping sprocket, and the front side of the clamping and threshing conveyor chain 10 is provided with a front side cover Plate 19, the rear side is provided with a rear side baffle 20, above the rear side baffle is provided a running rail 62 that clamps the threshing conveyor chain, and a driven wheel mounting sleeve is provided at the left end of the rear side baffle 20 that clamps the threshing conveyor chain 63. There is a compression spring in the mounting sleeve 63. The driven wheel 65 of the threshing conveyor chain is clamped and installed on the bracket 64 and then fitted into the mounting sleeve 63. The compression spring abuts between the mounting sleeve 63 and the bracket 64. A first bead 21 is provided above the clamping and threshing conveying chain 10, and a plant threshing channel is formed between the first bead 21 and the clamping and threshing conveying chain 10; an enlarged plant is arranged on the upper rear side of the rear baffle 20 The threshing friction force forces the plant to approach the pressure plate 22 of the threshing drum; a second bead 23 is provided under the front cover 19 of the clamping and threshing conveyor chain, and the gap between the front cover of the clamping and threshing conveyor chain and the second bead 23 is formed Forcing the plant to maintain a vertical posture for threshing channels.
上述排草链12的运行轨迹位于水平面内,且排草链12设置在夹持脱粒输送链10的正下方,在排草链12的上下分别设置有排草链上盖板24和排草链下底板25,在排草链上盖板24和排草链下底板25之间设置有排草主动轮和排草从动轮,排草链12绕设在排草主动轮和排草从动轮上,排草链12的链板上设置有若干排草链齿,在排草链齿的齿尖上方设有排草链通道档条26,该排草链通道档条26与排草链齿在竖直方向上留有一定缝隙,在水平方向上部分重叠;上述排草链上盖板24固定安装在排草链下底板25上,排草链上盖板24前边沿与排草链通道档条26之间的间隙形成排草链齿拨动植株的通道。The running track of the above-mentioned grass-row chain 12 is located in the horizontal plane, and the grass-row chain 12 is arranged directly below the clamping and threshing conveyor chain 10. The grass-row chain upper cover 24 and the grass-row chain are respectively arranged above and below the grass chain 12 The lower bottom plate 25 is provided with a grass row driving wheel and a grass row driven wheel between the grass row chain upper cover plate 24 and the grass row chain lower bottom plate 25. The grass row chain 12 is wound on the grass row drive wheel and the grass row driven wheel. A number of rows of grass chain teeth are provided on the chain plate of the grass chain 12, and a grass chain channel barrier 26 is provided above the tooth tip of the grass chain tooth. There is a certain gap in the vertical direction, which partially overlaps in the horizontal direction; the above-mentioned grass chain upper cover 24 is fixedly installed on the lower plate 25 of the grass chain, and the front edge of the grass chain upper cover 24 is connected to the grass chain channel block The gap between the strips 26 forms a channel for the grass sprocket to move the plants.
本实施例中,上述第一压条21、第二压条23和排草链通道档条26靠近扶禾机构的一端弯曲前神固定连接在扶禾底板5上。In this embodiment, the first bead 21, the second bead 23, and the grass chain channel barrier 26 are fixedly connected to the supporting grass floor 5 before bending at one end close to the supporting grass mechanism.
上述割刀机构包括设置在割刀横梁27上的割刀28,该割刀28设置在折弯链11和排草链12的正下方,在割刀横梁27上割刀28的两端设置分别设置有一纵梁29,每个纵梁29上都设置与扶禾底板5下部固定连接的立柱30,且上述分禾板9位于纵梁29的前端。The above-mentioned cutting knife mechanism includes a cutting knife 28 arranged on the cutting knife beam 27. The cutting knife 28 is arranged directly under the bending chain 11 and the grass chain 12. On the cutting knife beam 27, two ends of the cutting knife 28 are respectively provided. A longitudinal beam 29 is provided, and each longitudinal beam 29 is provided with a column 30 fixedly connected to the lower part of the grass bottom plate 5, and the above-mentioned grass dividing plate 9 is located at the front end of the longitudinal beam 29.
本实施例的上置式折弯半喂入联合收割机在工作时,扶禾机构将姿态不正的植株扶正,调整姿态后的植株进入到扶禾机构和夹持折弯输送机构之间,此时,植株的上部被折弯链11框持着,下部被排草链12框持着,根部被割刀28割断;随着折弯链11和排草链12的运动,植株的上部被折弯链11折弯,折弯链11的相邻两个折弯指18之间形成位于水平面的封闭区间,其从容地框持控制植株并输送至第二折弯从动轮15处,折弯指18旋转顺势而为将植株折弯在夹持脱粒输送链10的夹持链齿上,使得植株被夹持脱粒输送链10控制并带进脱粒滚筒3的入口,且被夹持链齿夹持着向脱粒滚筒3的出口处运动,脱粒滚筒3的脱粒齿穿过行进中的植株将植株梳脱以完成脱粒过程;在此过程中,植株的下部则在排草链12的框持下与植株的上部等速并行,第一压条21、 第二压条23和排草链通道档条26可以保证植株以竖直姿态通过植株脱粒通道,而夹持脱粒输送链10的后侧挡板20上的压板22可以限定被折弯的植株上部的位置,确保植株靠近脱粒滚筒3。When the top-mounted bending half-feeding combine harvester in this embodiment is working, the plant support mechanism will straighten the plant with an incorrect posture, and the posture adjusted plant will enter between the plant support mechanism and the clamping and bending conveying mechanism. , The upper part of the plant is held by the bending chain 11 frame, the lower part is held by the grass chain 12 frame, the root is cut by the cutting knife 28; with the movement of the bending chain 11 and the grass chain 12, the upper part of the plant is bent The chain 11 is bent, and the two adjacent bending fingers 18 of the bending chain 11 form a closed interval in the horizontal plane, which calmly frame the control plant and transport it to the second bending driven wheel 15, the bending finger 18 Rotating homeopathically bends the plants on the clamping sprocket of the clamping and threshing conveyor chain 10, so that the plants are controlled by the clamping and threshing conveyor chain 10 and brought into the entrance of the threshing drum 3, and are clamped by the clamping sprocket. Moving toward the exit of the threshing drum 3, the threshing teeth of the threshing drum 3 pass through the moving plants to comb the plants to complete the threshing process; in this process, the lower part of the plant is held in the frame of the row of grass chains 12 The upper part of the threshing conveyor chain is parallel at the same speed. The first bead 21, the second bead 23 and the grass chain channel fence 26 can ensure that the plants pass through the plant threshing channel in a vertical position, while clamping the threshing conveyor chain 10 on the rear side baffle 20 The pressing plate 22 can limit the position of the upper part of the bent plant to ensure that the plant is close to the threshing drum 3.
本实施例中,压板22在夹持脱粒输送链10的后方,其下端在竖直方向靠近夹持脱粒输送链10的夹持链齿的齿根,在水平方向靠近脱粒滚筒3脱粒齿的滚动轨迹,在其右端(靠近折弯链11的一端)有一段向上的斜边引导段,便于将折弯的植株上部导入脱粒滚筒3的入口处。In this embodiment, the pressing plate 22 is behind the clamping and threshing conveyor chain 10, and its lower end is close to the root of the clamping sprocket of the clamping and threshing conveyor chain 10 in the vertical direction, and close to the rolling of the threshing teeth of the threshing drum 3 in the horizontal direction. The trajectory, at its right end (the end close to the bending chain 11), has an upward bevel guide section to facilitate the introduction of the upper part of the bent plant into the entrance of the threshing drum 3.
具体地,上述夹持脱粒输送链10经过运行导轨62,绕过夹持脱粒输送链从动轮65和夹持脱粒输送链主动轮66,且其前侧盖板19的顶部低于运行至该处的夹持链齿的齿根部,前侧盖板19和后侧挡板20的下边缘均低于运行至该处的夹持链齿的齿尖部,且前侧盖板19和后侧挡板20靠近脱粒滚筒3出口的一侧边缘长于运行至该处的夹持链齿的齿尖部;排草链上盖板24和排草链下底板25的前侧边缘均位于运行至该处的排草链齿的齿根部,排草链上盖板24和排草链下底板25靠近脱粒滚筒3的出口的一侧边缘长于运行至该处的排草链齿的齿尖部,在左侧端还有一前伸的斜面覆盖部分齿面,以在植株从脱粒滚筒3中排出后,解除夹持链齿和排草链齿对植株的框持,便于植株顺利排出。Specifically, the above-mentioned clamping and threshing conveyor chain 10 passes through the running rail 62, bypassing the clamping and threshing conveyor chain driven wheel 65 and the clamping and threshing conveyor chain driving wheel 66, and the top of the front cover plate 19 is lower than that The tooth roots of the clamping sprocket, the lower edges of the front cover 19 and the rear baffle 20 are lower than the tooth tips of the clamping sprocket running there, and the front cover 19 and the rear stop The edge of the plate 20 near the exit of the threshing drum 3 is longer than the tooth tip of the clamping sprocket that runs there; the front side edges of the upper cover plate 24 and the lower bottom plate 25 of the grass arranging chain are located at this position The roots of the sprocket teeth, the edge of the upper cover 24 and the lower bottom plate 25 of the wicker chain close to the exit of the threshing drum 3 are longer than the tooth tips of the wicker sprocket teeth running there, on the left There is also a protruding inclined surface at the side end to cover part of the tooth surface, so that after the plant is discharged from the threshing drum 3, the frame of the plant by the clamping sprocket and the grass rowing sprocket is released to facilitate the smooth discharge of the plant.
此外,本实施例的收割机的运行速度和扶禾指7的运行速度需满足一定关系,以保证在植株的根部位于割刀28的刀口处时,植株的上部恰好位于相邻两个折弯指18之间,防止出现植株过度提前或延后进入相邻两个折弯指18之间的情况,从而避免植株上下的牵扯。设收割机的作业速度为i ,扶禾指7的运行轨迹平面与夹持链齿的齿面的延长线的交点为A,扶禾指7的运行轨迹平面与地面水平面的交点为B,割刀28的刀口在地面水平面的投影点为C,则扶禾指7的运行线速度i ≈i ×AB/BC,即割刀28的刀口的投影点从C点移动至B点所需的时间与扶禾指7从B点运动至A点所需的时间大致相同。需要说明的是,上述扶禾指7和收割机的运行速度关系,申请人在之前的已授权的发明专利(公布号为CN104396435A)中已做了详细描述,该速度关系不属 于本次申请的保护范围,在此不做赘述。 In addition, the operating speed of the harvester in this embodiment and the operating speed of the Fuhe finger 7 need to meet a certain relationship to ensure that when the root of the plant is at the edge of the cutting knife 28, the upper part of the plant is exactly at the two adjacent bends. Between the fingers 18, prevent the plant from entering between two adjacent bending fingers 18 too early or late, so as to avoid the plant from being pulled up and down. Operating speed set operation is i harvester, grain refers to the intersection of an extension line help flanks running track 7 of the clamping plane of the sprocket is A, operating means 7 Rotary Wo trajectory plane and the ground plane of intersection is B, cutter blade 28 in the projection points of the ground level is C, linear velocity operation means Rotary Wo i 7 ≈i help transport × AB / BC, the cutter blade 28, i.e. the projected point C moves from point B to point The time required is roughly the same as the time required for Fuhe Finger 7 to move from point B to point A. It should be noted that the above-mentioned relationship between Fuhe Finger 7 and the operating speed of the harvester has been described in detail by the applicant in the previously authorized invention patent (publication number CN104396435A). This speed relationship does not belong to this application. The scope of protection will not be repeated here.
具体地,上述割台2包括竖直设置的左侧护板31和右侧护板32,在左侧护板31和右侧护板32之间设置有竖直的中间隔板33,左侧护板31通过集粮筒34与中间隔板33连接,中间隔板33通过折弯链上盖板17、折弯链下底板16和安装板35与右侧护板32连接;上述左侧护板31和中间隔板33之间形成容纳所述脱粒滚筒3的脱粒滚筒箱36,在该脱粒滚筒箱36的底部设有集粮螺旋搅龙通道,该通道内设有集粮螺旋搅龙37,靠近左侧护板31的集粮螺旋搅龙通道口处连接设置粮食抛扬输送通38,所述集粮螺旋搅龙37的轴的左端设置有抛扬斗39,该抛扬斗39位于所述粮食抛扬输送通道38的底部,所述集粮螺旋搅龙37的轴的左端与粮食抛扬输送通道38的侧板转动连接,右端穿过中间隔板33并与中间隔板33转动连接,上述粮食抛扬输送通道38、集粮螺旋搅龙37和抛扬斗39形成上述集粮机构。Specifically, the above-mentioned header 2 includes a left side guard plate 31 and a right side guard plate 32 vertically arranged, a vertical middle partition 33 is arranged between the left side guard plate 31 and the right side guard plate 32, and the left side guard plate The guard plate 31 is connected to the middle partition 33 through the grain collecting drum 34, and the middle partition 33 is connected to the right guard plate 32 through the upper cover plate 17 of the bending chain, the lower bottom plate 16 of the bending chain, and the mounting plate 35; A threshing drum box 36 containing the threshing drum 3 is formed between the plate 31 and the intermediate partition 33. At the bottom of the threshing drum box 36 is provided a grain gathering spiral auger channel, and a grain gathering spiral auger 37 is provided in the channel. , The grain collecting screw auger passage opening close to the left side guard 31 is connected with a grain throwing and conveying passage 38, and the left end of the shaft of the grain collecting spiral auger 37 is provided with a throwing bucket 39, which is located At the bottom of the grain throwing and conveying channel 38, the left end of the shaft of the grain collecting screw auger 37 is rotatably connected with the side plate of the grain throwing and conveying channel 38, and the right end passes through the middle partition 33 and rotates with the middle partition 33 In connection, the above-mentioned grain throwing and conveying channel 38, the grain collecting screw auger 37 and the throwing bucket 39 form the aforementioned grain collecting mechanism.
收割机工作时,植株在脱粒滚筒3的作用下完成脱粒,脱落的粮食颗粒在重力的作用下落入脱粒滚筒箱36的底部,随着集粮螺旋搅龙37的转动,粮食颗粒被集粮螺旋搅龙37带动逐渐向抛扬斗39的方向运动,并最终进入抛扬斗39内,抛扬斗39与集粮螺旋搅龙37的轴固定连接,则随着集粮螺旋搅龙37的转动,抛扬斗39易周期性将其内部的粮食颗粒抛扬起来并从粮食抛扬输送通道38的顶部出口处排出,便于收集。需要说明的是,抛扬斗39要有足够高的旋转速度才能实现向上输送转移粮食的目的,可作为梯田、水田机器的选择;粮食如要更高的提升,更远的转运距离,可选择现十分成熟的螺旋搅龙输送方式。When the harvester is working, the plants are threshed under the action of the threshing drum 3, and the fallen grain particles fall into the bottom of the threshing drum box 36 under the action of gravity. With the rotation of the grain collecting screw agitator 37, the grain particles are passed by the grain collecting spiral. The auger 37 drives gradually to move in the direction of the auger 39, and finally enters the hoisting bucket 39. The hoisting bucket 39 is fixedly connected with the shaft of the grain collection screw auger 37, and then follows the rotation of the grain collection screw auger 37 , The throwing bucket 39 is easy to periodically throw up the grain particles inside it and discharge them from the top outlet of the grain throwing and conveying channel 38 for easy collection. It should be noted that the throwing bucket 39 must have a sufficiently high rotation speed to achieve the purpose of conveying and transferring grain upwards. It can be used as a choice for terraces and paddy field machines; if the grain needs a higher lift and a longer transfer distance, you can choose Now a very mature screw auger conveying method.
具体地,上述夹持脱粒输送链10的后侧档板20的左端伸出左侧护板31,右端与中间隔板33连接,且该后侧挡板20设置在脱粒滚筒箱36前端并平行于脱粒滚筒3的转轴;夹持脱粒输送链10的后侧档板20的下边沿与集粮筒34之间的空隙形成清理排出脱粒植株碎屑与杂物的通道。Specifically, the left end of the rear baffle plate 20 that clamps the threshing conveyor chain 10 extends out of the left side guard plate 31, the right end is connected with the middle partition 33, and the rear baffle plate 20 is arranged at the front end of the threshing drum box 36 and parallel On the rotating shaft of the threshing drum 3; the gap between the lower edge of the rear side baffle 20 clamping the threshing conveyor chain 10 and the grain collecting drum 34 forms a channel for cleaning and discharging the threshing plant debris and debris.
具体地,上述左侧护板31和右侧护板32通过排草链下底板25连接,在 所述左侧护板31上设有供所述排草链12安装的豁口,排草链下底板25上设有加固连接板40,该加固连接板40连接在豁口的上下两侧;上述割刀横梁27设于排草链12的正下方,且分别与左侧护板31和右侧护板32连接。Specifically, the left side guard plate 31 and the right side guard plate 32 are connected by the lower bottom plate 25 of the grass row chain, and the left side guard plate 31 is provided with a gap for the installation of the grass row chain 12, and the grass row chain The bottom plate 25 is provided with a reinforced connecting plate 40, which is connected to the upper and lower sides of the gap; the cutter beam 27 is provided directly under the grass chain 12, and is respectively connected to the left side guard 31 and the right side guard The board 32 is connected.
进一步地,本实施例的割台2通过升降机构安装在所述底盘1上,该升降机构包括固定在所述底盘1上的支撑座,和固定在所述割台2上的连接件;其中,支撑座包括两根竖直设置的导轨41,两根导轨41之间从上至下设置有第一连接横梁和第二连接横梁,第二连接横梁上设有装配座,该装配座内转动连接有螺杆42,所述导轨41的下端通过连接板与底盘1固定连接;连接件包括两根竖直设置的定位板43,两个定位板43固定连接在割台2上,两个定位板43之间从上至下水平设置有第一横杆和第二横杆,所述第一横杆的中部设有与所述螺杆42适配的调节螺母44,所述第二横杆的中部设有供所述螺杆42穿过的导向套45;所述第一横杆和第二横杆的端部均贯穿两个定位板43,且在第一横杆和第二横杆的端部外周套设有导轮46,该导轮46穿设在导轨41中。通过转动调节螺母44,使得导轮46沿导轨41在竖直方向上下移动,从而使得割台2相对于底盘1的高度可调,在实际中,也可以将支撑座安装在其它可以提供动力的行走底盘上,将割台2与该行走底盘进行组装即可构成满足不同环境要求的联合收割机。Further, the header 2 of this embodiment is installed on the chassis 1 through a lifting mechanism, which includes a support seat fixed on the chassis 1 and a connecting piece fixed on the header 2; wherein The support base includes two vertically arranged guide rails 41, a first connecting beam and a second connecting beam are arranged from top to bottom between the two guide rails 41, and an assembly seat is provided on the second connecting beam, and the assembly seat rotates A screw 42 is connected, and the lower end of the guide rail 41 is fixedly connected to the chassis 1 through a connecting plate; the connecting piece includes two vertical positioning plates 43, the two positioning plates 43 are fixedly connected to the header 2, two positioning plates A first crossbar and a second crossbar are horizontally arranged from top to bottom between 43, the middle of the first crossbar is provided with an adjusting nut 44 that is adapted to the screw 42, and the middle of the second crossbar A guide sleeve 45 for the screw 42 to pass through is provided; the ends of the first and second cross bars both penetrate through the two positioning plates 43, and are located at the ends of the first and second cross bars. A guide wheel 46 is sleeved on the outer circumference, and the guide wheel 46 is inserted in the guide rail 41. By rotating the adjusting nut 44, the guide wheel 46 moves up and down along the guide rail 41 in the vertical direction, so that the height of the header 2 relative to the chassis 1 can be adjusted. In practice, the support base can also be installed on other power-providing devices. On the walking chassis, the header 2 and the walking chassis can be assembled to form a combine harvester that meets different environmental requirements.
本实施例的收割机的发动机48设置在底盘1,且在底盘1上设置有变速器47,该变速器47的输入轴与发动机48的输出轴通过皮带传动连接,变速器47用于将动力传递至底盘1的行走驱动轮、扶禾机构、割刀机构、夹持折弯输送机构、脱粒滚筒3和集粮机构。The engine 48 of the harvester of this embodiment is arranged on the chassis 1, and a transmission 47 is arranged on the chassis 1. The input shaft of the transmission 47 is connected with the output shaft of the engine 48 through a belt drive, and the transmission 47 is used to transmit power to the chassis 1. The walking driving wheel, the supporting mechanism, the cutter mechanism, the clamping and bending conveying mechanism, the threshing drum 3 and the grain gathering mechanism.
上述变速器47包括第一输出轴49、第二输出轴50和第三输出轴51,所述第一输出轴49和第二输出轴50与底盘1上的驱动轮52传动连接;所述第三输出轴51通过万向节与设置在所述割台2上的割台角齿变速箱53传动连接,该割台角齿变速箱53固定在安装板35上,用于向割台2上的各执行机构传递动力,万向节远离第三输出轴51的一端连接有六方轴54,割台角齿变速 箱53内设置有与该六方轴54传动连接的六方轴套,该六方轴套形成割台角齿变速箱53的动力输入轴,且该六方轴套与割台角齿变速箱53的动力输出轴通过锥齿轮传动连接。本实施例中,变速器47向割台2传递动力的第三输出轴51仅与六方轴54直接连接,而六方轴套相对于六方轴54的轴向位置可调,周向位置固定,则在割台2升降时,改变的只是六方轴套相对于六方轴54的上下位置,而不影响六方轴套和六方轴54之间的动力传递,从而在割台2相对于底盘1的高低位置发生改变时,仍可保证割台2上各动力机构与变速器47之间的动力传递。The aforementioned transmission 47 includes a first output shaft 49, a second output shaft 50, and a third output shaft 51. The first output shaft 49 and the second output shaft 50 are in driving connection with the drive wheels 52 on the chassis 1; The output shaft 51 is in transmission connection with the header angle gear box 53 provided on the header 2 through a universal joint. The header angle gear box 53 is fixed on the mounting plate 35 and is used to drive the header on the header 2 The actuators transmit power. The end of the universal joint away from the third output shaft 51 is connected with a hexagonal shaft 54. A hexagonal shaft sleeve that is connected to the hexagonal shaft 54 is provided in the header angle gearbox 53. The hexagonal sleeve forms The power input shaft of the header angle gear transmission 53, and the hexagonal sleeve and the power output shaft of the header angle gear transmission 53 are connected by bevel gear transmission. In this embodiment, the third output shaft 51 of the transmission 47 that transmits power to the header 2 is only directly connected to the hexagonal shaft 54, and the axial position of the hexagonal shaft sleeve relative to the hexagonal shaft 54 is adjustable, and the circumferential position is fixed. When the header 2 is raised and lowered, only the upper and lower positions of the hexagonal bushing relative to the hexagonal shaft 54 are changed, and the power transmission between the hexagonal bushing and the hexagonal shaft 54 is not affected. This occurs at the height of the header 2 relative to the chassis 1 When changed, the power transmission between the power mechanisms on the header 2 and the transmission 47 can still be ensured.
具体地,上述夹持折弯输送机构包括设置在安装板35上的折弯角齿变速箱55,割刀机构包括割刀变速箱59;其中,折弯角齿变速箱55的动力输入轴与割台角齿变速箱53的动力输出轴通过链传动连接;折弯角齿变速箱55上设有与折弯角齿变速箱55的动力输入轴传动连接的第一动力输出轴、第二动力输出轴56和第三动力输出轴57,所述第一动力输出轴与脱粒滚筒3同轴,该第一动力输出轴通过第一轴套58与脱粒滚筒3连接,用于驱动脱粒滚筒3转动,且集粮螺旋搅龙37的轴与第一轴套58通过链传动连接;上述夹持脱粒输送链主动轮66安装在第二动力输出轴56上,第三动力输出轴57与折弯主动轮13传动连接,第一折弯从动轮14的轴向下经第二轴套60与割刀变速箱59的动力输入轴固定连接,所述割刀变速箱59顶部的动力输出轴与排草链12的排草主动轮固定连接,所述割刀变速箱59底部的动力输出轴与驱动凸轮固定连接,该驱动凸轮用于驱动割刀28运动。Specifically, the above-mentioned clamping and bending conveying mechanism includes a bending angle gear transmission 55 provided on the mounting plate 35, and the cutting knife mechanism includes a cutting knife transmission 59; wherein, the power input shaft of the bending angle gear transmission 55 is connected to The power output shaft of the header angle gear transmission 53 is connected by a chain drive; the bending angle gear transmission 55 is provided with a first power output shaft and a second power transmission connected to the power input shaft of the bending angle gear transmission 55 The output shaft 56 and the third power output shaft 57, the first power output shaft is coaxial with the threshing drum 3, and the first power output shaft is connected to the threshing drum 3 through a first sleeve 58 for driving the threshing drum 3 to rotate , And the shaft of the grain collection screw auger 37 is connected with the first shaft sleeve 58 through a chain drive; the driving wheel 66 of the clamping and threshing conveyor chain is installed on the second power output shaft 56, and the third power output shaft 57 is connected to the bending driver The wheel 13 is in transmission connection, the first bending driven wheel 14 is fixedly connected to the power input shaft of the cutter gearbox 59 through the second bushing 60 downwards, and the power output shaft on the top of the cutter gearbox 59 is connected to the grass row The grass discharging driving wheel of the chain 12 is fixedly connected, and the power output shaft at the bottom of the cutting knife gearbox 59 is fixedly connected to a driving cam, and the driving cam is used to drive the cutting knife 28 to move.
由此可见,本实施例的折弯角齿变速箱55可以将动力同时传递给脱粒滚筒3、集粮螺旋搅龙37、折弯链11、排草链12和夹持脱粒输送链10,实现了折弯链11、排草链12和夹持脱粒输送链10的同步运动,保证了三者的转速一致,从而可以有效保证植株的上部和下部同步输送。It can be seen that the bending angle gear gearbox 55 of this embodiment can simultaneously transmit power to the threshing drum 3, the grain gathering screw auger 37, the bending chain 11, the grass arranging chain 12 and the clamping and threshing conveyor chain 10. The synchronous movement of the bending chain 11, the grass arranging chain 12 and the clamping and threshing conveyor chain 10 ensures that the rotation speeds of the three are consistent, which can effectively ensure the synchronous transportation of the upper and lower parts of the plant.
上述割台角齿变速箱53的动力输出轴还与扶禾角齿变速箱61通过链传动连接,该扶禾角齿变速箱61的动力输出轴与扶禾链6的主动轮传动连接,以 带动扶禾链6转动。The power output shaft of the above-mentioned header angle gear transmission 53 is also connected to the Fuhe angle gear transmission 61 through a chain drive, and the power output shaft of the Fuhe angle gear transmission 61 is in transmission connection with the driving wheel of the Fuhe chain 6 to Drive the Fuhe chain 6 to rotate.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: Modifications to the technical solutions recorded in the foregoing embodiments, or equivalent replacements of some or all of the technical features; these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention. It should be covered in the scope of the claims and specification of the present invention.

Claims (8)

  1. 一种上置式折弯半喂入联合收割机,包括底盘、割台和驱动所述底盘运动的发动机,所述割台上设置有由所述发动机驱动的扶禾机构、割刀机构、夹持折弯输送机构、脱粒滚筒和集粮机构,其特征在于:A top-mounted bending and half-feeding combine harvester includes a chassis, a cutting platform, and an engine that drives the chassis to move. The cutting platform is provided with a supporting mechanism, a cutter mechanism, and a clamping mechanism driven by the engine. The bending and conveying mechanism, the threshing drum and the grain collecting mechanism are characterized by:
    所述夹持折弯输送机构包括运行速度一致的夹持脱粒输送链、折弯链和排草链;The clamping and bending conveying mechanism includes a clamping and threshing conveying chain, a bending chain, and a grass-rowing chain with consistent running speeds;
    在所述脱粒滚筒入口处的一侧设置有所述折弯链,该折弯链的运行轨迹位于水平面内,所述折弯链包括折弯主动轮、第一折弯从动轮、第二折弯从动轮、折弯链下底板和折弯链上盖板,折弯链下底板上设置有所述第一折弯从动轮的轴承座和第二折弯从动轮的安装轴,第一折弯从动轮的轴向下穿过轴承座安装,第二折弯从动轮套装滚动轴承后装配在安装轴上,在折弯链的链板上均布有折弯指,折弯链的链条绕过折弯主动轮、第一折弯从动轮和第二折弯从动轮;所述第一折弯从动轮与第二折弯从动轮之间的折弯指的运行轨迹靠近扶禾机构的扶禾指的运行轨迹,所述折弯主动轮和第二折弯从动轮之间的折弯指的运行轨迹靠近脱粒滚筒入口端面;The bending chain is provided on one side of the entrance of the threshing drum, and the running track of the bending chain is in the horizontal plane. The bending chain includes a bending driving wheel, a first bending driven wheel, and a second bending chain. Bending the driven wheel, the lower bottom plate of the bending chain and the upper cover plate of the bending chain. The lower bottom plate of the bending chain is provided with the bearing seat of the first bending driven wheel and the mounting shaft of the second bending driven wheel. The axis of the bent driven wheel is installed downward through the bearing seat. The second bent driven wheel is fitted with rolling bearings and then assembled on the mounting shaft. The chain plates of the bending chain are evenly distributed with bending fingers, and the chain of the bending chain bypasses The bending driving wheel, the first bending driven wheel and the second bending driven wheel; the running track of the bending finger between the first bending driven wheel and the second bending driven wheel is close to the supporting grain of the supporting mechanism The running track of the bending finger between the bending driving wheel and the second bending driven wheel is close to the entrance end surface of the threshing drum;
    所述夹持脱粒输送链的运行轨迹位于竖直平面内,该夹持脱粒输送链包括运行导轨、夹持脱粒输送链从动轮和夹持脱粒输送链主动轮,所述夹持脱粒输送链的链板上设有竖向的夹持链齿,夹持脱粒输送链的前侧设有前侧盖板,后侧设有后侧挡板,所述运行导轨设置在该后侧挡板的上部,在该后侧挡板左侧一端还设置有安装套,所述夹持脱粒输送链从动轮通过支架安装在该安装套内,且在所述支架和安装套之间设置有一压缩弹簧;所述夹持脱粒输送链绕过夹持脱粒输送链主动轮、运行导轨和夹持脱粒输送链从动轮设置;在夹持脱粒输送链的上方设置有第一压条,该第一压条和所述夹持脱粒输送链之间形成植株脱粒通道;The running track of the clamping and threshing conveyor chain is located in a vertical plane. The clamping and threshing conveyor chain includes a running rail, a driven wheel of the clamping and threshing conveyor chain and a driving wheel of the clamping and threshing conveyor chain. The chain plate is provided with vertical clamping sprocket, the front side of the clamping threshing conveyor chain is provided with a front cover plate, and the rear side is provided with a rear side baffle, and the running rail is arranged on the upper part of the rear side baffle , A mounting sleeve is also provided at the left end of the rear baffle, the clamping and threshing conveyor chain driven wheel is installed in the mounting sleeve through a bracket, and a compression spring is provided between the bracket and the mounting sleeve; The clamping and threshing conveyor chain bypasses the driving wheel of the clamping and threshing conveyor chain, the running guide rail and the driven wheel of the clamping and threshing conveyor chain; a first bead is arranged above the clamping and threshing conveyor chain, and the first bead and the clamp The plant threshing channel is formed between the threshing conveyor chains;
    所述夹持脱粒输送链后侧档板的后上方设置有加大植株脱粒摩擦力并迫使植株靠近脱粒滚筒的压板;所述夹持脱粒输送链前侧盖板的前下方设置有第二 压条,夹持脱粒输送链前侧盖板与第二压条的间隙形成迫使植株保持竖直姿态脱粒的通道;A pressing plate is arranged on the rear and upper part of the rear side baffle of the clamping and threshing conveyor chain to increase the friction of plant threshing and forcing the plants to approach the threshing drum; the front and lower part of the front cover of the clamping and threshing conveyor chain is provided with a second pressing bar , The gap between the front cover plate of the clamping threshing conveyor chain and the second bead forms a channel for forcing the plants to maintain a vertical posture for threshing;
    所述排草链的运行轨迹位于水平面内,且排草链设置在夹持脱粒输送链的正下方,在排草链的上下分别设置有排草链上盖板和排草链下底板,在排草链上盖板和排草链下底板之间设置有排草主动轮和排草从动轮,排草链绕设在所述排草主动轮和排草从动轮上,排草链的链板上设置有若干排草链齿,在排草链齿的齿尖上方设有排草链通道档条,该排草链通道档条的一端弯曲前伸固定在扶禾机构上;所述排草链上盖板固定安装在排草链下底板上,排草链上盖板前边沿与排草链通道档条之间的间隙形成排草链齿拨动植株的通道;The running track of the grass row chain is located in the horizontal plane, and the grass row chain is arranged directly below the clamping and threshing conveyor chain. The upper and lower plates of the grass row chain are respectively provided above and below the grass row chain. A grass row driving wheel and a grass row driven wheel are arranged between the upper cover plate of the grass row chain and the lower bottom plate of the grass row chain. The grass row chain is wound around the grass row drive wheel and the grass row driven wheel. A number of rows of grass chain teeth are arranged on the board, and a grass chain channel barrier is arranged above the tooth tips of the grass chain teeth. One end of the grass chain channel barrier is bent forward and fixed on the grass supporting mechanism; The upper cover plate of the grass chain is fixedly installed on the lower bottom plate of the grass chain, and the gap between the front edge of the upper cover plate of the grass chain and the rail of the grass chain channel forms a channel for the grass chain teeth to pull plants;
    所述割刀机构包括设置在割刀横梁上的割刀,该割刀设置在折弯链和排草链的正下方。The cutting knife mechanism includes a cutting knife arranged on a cross beam of the cutting knife, and the cutting knife is arranged directly below the bending chain and the grass arranging chain.
  2. 根据权利要求1所述的上置式折弯半喂入联合收割机,其特征在于:The top-mounted bending half-feeding combine harvester according to claim 1, characterized in that:
    所述扶禾机构包括扶禾顶板、扶禾底板和设置在所述扶禾顶板和扶禾底板之间的扶禾链,该扶禾链的链板上设置有若干所述扶禾指,且所述扶禾机构还包括位于所述扶禾链的扶禾指尖上方的扶禾通道挡板;The supporting grass mechanism includes a supporting grass top plate, a supporting grass bottom plate, and a supporting grass chain arranged between the supporting grass top plate and the supporting grass bottom plate, and a plurality of supporting grass fingers are arranged on the chain plate of the supporting grass chain, and The supporting structure also includes a supporting channel baffle located above the supporting fingertip of the supporting chain;
    所述第一压条、第二压条和排草链通道档条均固定在所述扶禾底板上。The first battens, the second battens and the grass chain channel rails are all fixed on the buttress bottom plate.
  3. 根据权利要求1所述的上置式折弯半喂入联合收割机,其特征在于:The top-mounted bending half-feeding combine harvester according to claim 1, characterized in that:
    所述割台包括竖直设置的左侧护板和右侧护板,在所述左侧护板和右侧护板之间设置有竖直的中间隔板,所述左侧护板通过集粮筒与中间隔板连接,所述中间隔板通过折弯链上盖板、折弯链下底板和安装板与右侧护板连接;所述左侧护板和中间隔板之间形成容纳所述脱粒滚筒的脱粒滚筒箱,在所述脱粒滚筒箱的底部设有集粮螺旋搅龙通道,该通道内设有集粮螺旋搅龙;靠近所述左侧护板的集粮螺旋搅龙通道口处连接设置粮食抛扬输送通道;The header includes a left side guard plate and a right side guard plate arranged vertically, a vertical middle partition is arranged between the left side guard plate and the right side guard plate, and the left side guard plate passes through the collector. The grain drum is connected to the middle partition, and the middle partition is connected to the right side guard plate through the upper cover plate of the bending chain, the lower bottom plate of the bending chain, and the mounting plate; the left side guard plate and the middle partition form an accommodation In the threshing drum box of the threshing drum, the bottom of the threshing drum box is provided with a grain gathering spiral auger channel, and the grain gathering spiral auger is arranged in the channel; the grain gathering spiral auger is close to the left side guard plate The grain throwing and conveying channel is connected at the channel entrance;
    所述集粮螺旋搅龙的轴的左端设置有抛扬斗,该抛扬斗位于所述粮食抛扬输送通道的底部,所述集粮螺旋搅龙的轴的左端与粮食抛扬输送通道的侧板转动连接,右端穿过中间隔板并与中间隔板转动连接;The left end of the shaft of the grain collecting screw auger is provided with a throwing bucket, which is located at the bottom of the grain throwing and conveying channel, and the left end of the shaft of the grain collecting screw auger is connected to the left end of the grain throwing and conveying channel. The side plate is rotationally connected, and the right end passes through the middle partition and is rotationally connected with the middle partition;
    所述夹持脱粒输送链的后侧档板的左端伸出左侧护板,右端与中间隔板连接,且该后侧挡板设置在脱粒滚筒箱前端并平行于脱粒滚筒的转轴;The left end of the rear side baffle plate that clamps the threshing conveyor chain extends out of the left side guard plate, the right end is connected with the middle partition, and the rear side baffle is arranged at the front end of the threshing drum box and parallel to the rotating shaft of the threshing drum;
    所述左侧护板和右侧护板通过所述排草链下底板连接,在所述左侧护板上设有供所述排草链安装的豁口,所述排草链下底板上设有加固连接板,该加固连接板连接在所述豁口的上下两侧;所述割刀横梁设于排草链的正下方,且分别与所述左侧护板和右侧护板连接。The left side guard plate and the right side guard plate are connected by the lower bottom plate of the grass row chain, the left side guard plate is provided with a gap for the installation of the grass row chain, and the lower plate of the grass row chain is provided There are reinforced connecting plates, which are connected on the upper and lower sides of the gap; the cutter beam is arranged directly under the grass chain, and is respectively connected with the left side guard plate and the right side guard plate.
  4. 根据权利要求3所述的上置式折弯半喂入联合收割机,其特征在于:The top-mounted bending semi-feeding combine harvester according to claim 3, characterized in that:
    所述夹持脱粒输送链的后侧档板的下边沿与集粮筒之间的空隙形成清理排出脱粒植株碎屑与杂物的通道。The gap between the lower edge of the rear side baffle plate that clamps the threshing conveyor chain and the grain collecting drum forms a channel for cleaning and discharging the threshing plant debris and sundries.
  5. 根据权利要求3所述的上置式折弯半喂入联合收割机,其特征在于:The top-mounted bending semi-feeding combine harvester according to claim 3, characterized in that:
    所述割台通过升降机构安装在所述底盘上,该升降机构包括固定在所述底盘上的支撑座,和固定在所述割台上的连接件;The header is installed on the chassis by a lifting mechanism, the lifting mechanism includes a support seat fixed on the chassis, and a connecting piece fixed on the header;
    所述支撑座包括两根竖直设置的导轨,两根导轨之间从上至下设置有第一连接横梁和第二连接横梁,所述第二连接横梁上设有装配座,该装配座内转动连接有螺杆,所述导轨的下端通过连接板与底盘固定连接;The supporting seat includes two vertically arranged guide rails, a first connecting beam and a second connecting beam are arranged from top to bottom between the two guide rails, and an assembly seat is provided on the second connecting beam, and the assembly seat is A screw is rotatably connected, and the lower end of the guide rail is fixedly connected to the chassis through a connecting plate;
    所述连接件包括两根竖直设置的定位板,两个所述定位板固定连接在所述割台上,两个所述定位板之间从上至下水平设置有第一横杆和第二横杆,所述第一横杆的中部设有与所述螺杆适配的调节螺母,所述第二横杆的中部设有供所述螺杆穿过的导向套;所述第一横杆和第二横杆的端部均贯穿两个所述定位板,且在所述第一横杆和第二横杆的端部外周套设有导轮,该导轮穿设在所述导轨中。The connecting piece includes two vertically arranged positioning plates, the two positioning plates are fixedly connected to the header, and a first crossbar and a first crossbar and a first crossbar are horizontally arranged from top to bottom between the two positioning plates. Two cross bars, the middle of the first cross bar is provided with an adjusting nut adapted to the screw rod, and the middle of the second cross bar is provided with a guide sleeve for the screw to pass through; the first cross bar The ends of the second cross bar and the second cross bar both penetrate through the two positioning plates, and a guide wheel is sleeved on the outer periphery of the end of the first cross bar and the second cross bar, and the guide wheel is inserted in the guide rail .
  6. 根据权利要求5所述的上置式折弯半喂入联合收割机,其特征在于:The top-mounted bending half-feeding combine harvester according to claim 5, characterized in that:
    所述底盘上设置有一变速器,该变速器的输入轴与所述发动机的输出轴传动连接;A transmission is provided on the chassis, and the input shaft of the transmission is drivingly connected with the output shaft of the engine;
    所述变速器包括第一输出轴、第二输出轴和第三输出轴,所述第一输出轴和第二输出轴与所述底盘上的驱动轮传动连接,所述第三输出轴通过万向节与 设置在所述割台上的割台角齿变速箱传动连接;The transmission includes a first output shaft, a second output shaft, and a third output shaft. The first output shaft and the second output shaft are in transmission connection with the driving wheels on the chassis. The third output shaft is The joint is in transmission connection with the angle gearbox of the header provided on the header;
    所述万向节远离第三输出轴的一端连接有六方轴,所述割台角齿变速箱内设置有与该六方轴传动连接的六方轴套,该六方轴套形成所述割台角齿变速箱的动力输入轴,且该六方轴套与所述割台角齿变速箱的动力输出轴通过锥齿轮传动连接。A hexagonal shaft is connected to the end of the universal joint away from the third output shaft, and a hexagonal bushing connected to the hexagonal shaft is provided in the header angle gearbox, and the hexagonal bushing forms the header angle gear The power input shaft of the gearbox, and the hexagonal shaft sleeve is connected with the power output shaft of the header angle gear transmission through a bevel gear.
  7. 根据权利要求6所述的上置式折弯半喂入联合收割机,其特征在于:The top-mounted bending half-feeding combine harvester according to claim 6, characterized in that:
    所述夹持折弯输送机构包括折弯角齿变速箱,该折弯角齿变速箱的动力输入轴与所述割台角齿变速箱的动力输出轴通过链传动连接;The clamping and bending conveying mechanism includes a bending angle gear transmission, and the power input shaft of the bending angle gear transmission is connected with the power output shaft of the header angle gear transmission through a chain drive;
    所述折弯角齿变速箱上设有与所述折弯角齿变速箱的动力输入轴传动连接的第一动力输出轴、第二动力输出轴和第三动力输出轴,所述第一动力输出轴与所述脱粒滚筒同轴,该第一动力输出轴通过第一轴套与脱粒滚筒连接,用于驱动所述脱粒滚筒转动,且所述集粮螺旋搅龙的轴与所述第一轴套通过链传动连接;The bending angle gear transmission is provided with a first power output shaft, a second power output shaft and a third power output shaft which are connected to the power input shaft of the bending angle gear transmission. The output shaft is coaxial with the threshing drum, and the first power output shaft is connected to the threshing drum through a first sleeve for driving the threshing drum to rotate, and the shaft of the grain collection screw auger is connected to the first The shaft sleeve is connected by chain drive;
    所述夹持脱粒输送链主动轮安装在所述第二动力输出轴上,所述第三动力输出轴与所述折弯主动轮传动连接。The driving wheel of the clamping and threshing conveyor chain is installed on the second power output shaft, and the third power output shaft is drivingly connected with the bending driving wheel.
  8. 根据权利要求7所述的上置式折弯半喂入联合收割机,其特征在于:The top-mounted bending half-feeding combine harvester according to claim 7, characterized in that:
    所述割刀机构包括割刀变速箱,所述第一折弯从动轮的轴向下经第二轴套与割刀变速箱的动力输入轴固定连接,所述割刀变速箱顶部的动力输出轴与所述排草主动轮固定连接,所述割刀变速箱底部的动力输出轴与驱动凸轮固定连接,该驱动凸轮用于驱动所述割刀运动。The cutter mechanism includes a cutter gearbox, the first bending driven wheel is fixedly connected to the power input shaft of the cutter gearbox through a second bushing downward in the axial direction, and the power output on the top of the cutter gearbox is The shaft is fixedly connected with the grass discharging driving wheel, and the power output shaft at the bottom of the cutting knife gearbox is fixedly connected with a driving cam, and the driving cam is used to drive the cutting knife to move.
PCT/CN2019/086837 2019-04-25 2019-05-14 Vertical bending head-feed combine harvester WO2020215400A1 (en)

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CN104145615A (en) * 2014-07-25 2014-11-19 何嘉俊 Semi-feeding harvester header
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CN102172122A (en) * 2011-02-24 2011-09-07 何嘉俊 Combine harvesting machine
CN103039207A (en) * 2012-12-20 2013-04-17 何嘉俊 Bidirectional clamping and bending chain conveyor for combine harvester
CN104145615A (en) * 2014-07-25 2014-11-19 何嘉俊 Semi-feeding harvester header
CN104396435A (en) * 2014-12-16 2015-03-11 何嘉俊 Inhead type bending threshing half feed combine harvester header
JP2017093399A (en) * 2015-11-27 2017-06-01 井関農機株式会社 Combine-harvester
EP3245859A1 (en) * 2016-05-17 2017-11-22 Deere & Company Harvesting head with yield monitor

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