WO2020215256A1 - Bearing component with sensor, and bearing clearance monitoring system - Google Patents

Bearing component with sensor, and bearing clearance monitoring system Download PDF

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Publication number
WO2020215256A1
WO2020215256A1 PCT/CN2019/084126 CN2019084126W WO2020215256A1 WO 2020215256 A1 WO2020215256 A1 WO 2020215256A1 CN 2019084126 W CN2019084126 W CN 2019084126W WO 2020215256 A1 WO2020215256 A1 WO 2020215256A1
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WO
WIPO (PCT)
Prior art keywords
sensor
bearing
antenna
axle box
end cover
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PCT/CN2019/084126
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French (fr)
Chinese (zh)
Inventor
关冉
王爱萍
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舍弗勒技术股份两合公司
关冉
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 舍弗勒技术股份两合公司, 关冉 filed Critical 舍弗勒技术股份两合公司
Priority to PCT/CN2019/084126 priority Critical patent/WO2020215256A1/en
Priority to CN201980094047.XA priority patent/CN113574290B/en
Publication of WO2020215256A1 publication Critical patent/WO2020215256A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings

Definitions

  • the invention relates to the field of bearings, and in particular to a bearing assembly with sensors and a bearing clearance monitoring system.
  • bearings wheelset bearings for rail trains (hereinafter referred to as bearings)
  • the temperature of the bearings will rise during the high-speed train travel. Due to the effect of thermal expansion and contraction, the clearance between the inner ring and the outer ring of the bearing is reduced, which may cause the bearing to lock in severe cases. Therefore, it is necessary to monitor the temperature of the inner ring and outer ring of the bearing.
  • Infrared temperature sensors are installed near the train tracks to detect the temperature of the axles or axle boxes of passing vehicles. This method does not directly detect the temperature of the bearing, and can only indirectly measure the bearing temperature when the vehicle passes the sensor, but cannot measure the bearing temperature in real time. In addition, the infrared temperature sensor is easily damaged, especially considering that it is installed in an outdoor environment.
  • a sensor is installed in the bearing housing and brought into contact with the stationary ring of the bearing (opposite the rotating ring, the stationary ring in the wheel set bearing is the outer ring of the bearing) to measure the temperature of the stationary ring.
  • Chinese patent CN1276245C discloses a technical solution for detecting the stationary ring of a bearing using a wireless temperature sensor.
  • the temperature change of the bearing's rotating ring is also worth monitoring.
  • Chinese patent CN100344974C discloses a bearing with a wireless self-powered sensor unit.
  • the sensor is installed between the inner ring and the outer ring (that is, the rotating ring and the stationary ring) of the bearing, so that the bearing can be measured The internal temperature.
  • the arrangement of the sensor inside the bearing will affect the transmission of the sensor signal.
  • the internal space of the bearing is small, which is not conducive to installing the transceiver antenna of the wireless sensor.
  • the purpose of the present invention is to overcome or at least alleviate the above-mentioned shortcomings of the prior art, and provide a bearing assembly capable of accurately measuring the condition of the movable ring of the bearing in real time.
  • a bearing assembly with a sensor which includes an axle box seat, an axle box end cover, a bearing, and a sensor assembly.
  • the bearing is arranged in the inner cavity of the axle box seat, and the shaft
  • the box end cover is fixed to the axial end of the axle box seat, the bearing includes a movable ring, and the movable ring can rotate or creep relative to the axle box seat, wherein,
  • the sensor component includes a sensor, a sensor antenna and a transceiver antenna,
  • the sensor is fixed to the end of the movable ring close to the end cover of the axle box in the axial direction, and the sensor is electrically connected with the sensor antenna,
  • the sensor can measure the change of the state of the movable coil and transmit the measured state signal to the sensor antenna, and the sensor antenna can wirelessly transmit the state signal to the surroundings,
  • the transceiving antenna is fixed on the end surface of the axle box end cover facing the bearing, and the transceiving antenna can receive the status signal transmitted by the sensor antenna.
  • the inner ring of the bearing is the movable ring, the inner ring is assembled on the outer circumference of the shaft with an interference fit, and the inner ring can rotate relative to the axle box seat, A shaft end cover is fixed to the axial end of the shaft facing the shaft box end cover,
  • the sensor assembly includes a first sensor assembly, the first sensor assembly includes a first sensor and a first sensor antenna, and the first sensor is fixed to the inner ring near the axle box end cover in the axial direction. At the end, the first sensor is electrically connected to the first sensor antenna,
  • the shaft end cover has a middle hole axially penetrating the shaft end cover, and the first sensor antenna is fixed to the shaft end cover and is at least partially contained in the middle hole.
  • the first sensor antenna is fixed to the shaft end cover by a connecting piece
  • the connecting piece is in the shape of a bent sheet
  • one end of the connecting piece is fixed to the shaft end cover, so A part of the connecting piece is bent axially inward to extend into the middle hole, and the first sensor antenna is fixed to a part of the connecting piece that extends into the middle hole.
  • the first sensor assembly further includes a first cable assembly
  • the shaft end cover further has a side hole axially penetrating the shaft end cover
  • the first cable assembly passes through the side hole, and two ends of the first cable assembly are respectively connected to the first sensor and the first sensor antenna.
  • the outer ring of the bearing is stationary relative to the axle box seat
  • the sensor assembly further includes a second sensor assembly, the second sensor assembly including a second sensor and a second cable assembly,
  • the second sensor is fixed to the end of the outer ring that is close to the axle box end cover in the axial direction, and the second cable assembly is connected to the second sensor,
  • the second sensor can measure the change of the state of the outer ring and transmit the measured state signal to the second cable assembly.
  • the outer ring of the bearing can creep relative to the axle box seat
  • the sensor assembly further includes a second sensor assembly, and the second sensor assembly includes a second sensor, a second sensor antenna and a connection joint,
  • the second sensor is fixed to the end of the outer ring that is close to the axle box end cover in the axial direction, and the second sensor antenna is connected to the second sensor through the connection joint,
  • the second sensor can measure the change of the state of the outer ring, and transmit the measured state signal of the outer ring to the second sensor antenna, and the second sensor antenna wirelessly transmits the state signal of the outer ring to Fire around,
  • the outer ring status signal can be received by the transceiver antenna.
  • the transceiving antenna has a disk shape, and the transceiving antenna radially covers a radial area where the second sensor antenna is located.
  • the edge of the axle box end cover contacting the outer ring has a groove, and the second sensor assembly can be partially accommodated in the groove.
  • the senor is a passive temperature sensor.
  • a bearing clearance monitoring system includes the bearing assembly according to the present invention, and the system further includes a joint, a main cable, a data processing unit, and a communication Cables and computers,
  • the joint is installed on the axle box end cover, and the joint transmits the temperature signal of the inner ring measured by the first sensor assembly and the temperature signal of the outer ring measured by the second sensor assembly to the total Cable, the total cable transmits the temperature signals of the inner ring and the outer ring to the data processing unit, and the data processing unit calculates the temperature signal according to the temperature signals of the inner ring and the outer ring Bearing clearance,
  • the communication cable connects the data processing unit and the computer, and the computer displays the temperature of the bearing and/or the clearance of the bearing in a visual form.
  • the working condition (for example, temperature) of the movable ring of the bearing can be measured accurately and in real time.
  • Fig. 1 is a schematic diagram of a bearing clearance monitoring system according to an embodiment of the present invention.
  • Fig. 2 is a schematic diagram of a bearing assembly according to the first embodiment of the present invention (the axle box end cover is not shown).
  • Fig. 3 is an axial cross-sectional view of the bearing assembly according to the first embodiment of the present invention.
  • Fig. 4 is an axial sectional view of a bearing assembly according to a second embodiment of the present invention.
  • Fig. 5 is a top view of the axle box end cover shown in Fig. 4.
  • axle box seat 22 axle box end cover; 22A slot;
  • T10 first sensor component T11 first sensor; T12 first cable component; T13 first sensor antenna; T14 transceiver antenna;
  • T20 second sensor assembly T21 second sensor; T22 second cable assembly; T23 second sensor antenna; T24 connection connector.
  • the bearing assembly with sensor and the bearing clearance monitoring system introduce the bearing assembly with sensor and the bearing clearance monitoring system according to the present invention.
  • the axial direction A referred to in the present invention is consistent with the axial direction of the bearing;
  • the radial direction R referred to in the present invention is consistent with the radial direction of the bearing, and the circumferential direction referred to in the present invention is consistent with the circumferential direction of the bearing. Xiang consistent.
  • the bearing assembly with sensor according to the present invention includes an axle box, a bearing and a sensor assembly.
  • the bearing clearance monitoring system according to the present invention includes the bearing assembly according to the present invention, a data processing unit 44 and a computer 45.
  • the setting methods of the wheel set bearings can generally be divided into two types, namely (i) the inner ring 11 and the outer ring 12 are both tightly fitted (ie interference fit), and (ii) )
  • the inner ring 11 is an interference fit
  • the outer ring 12 is a clearance fit.
  • the bearing ring capable of rotating or creeping relative to the axle box seat 21 is defined as a movable ring.
  • the bearing ring mentioned here can creep relative to the axle box seat 21, which mainly means that the outer ring 12 of the bearing can creep relative to the axle box seat 21. This kind of creep is manifested in that even if the outer ring 12 is not desired in the design. It creeps relative to the axle box seat 21, but in practical applications, the outer ring 12 still creeps relative to the axle box seat 21 due to various reasons.
  • both the stationary ring and the rotating ring of the bearing may be a movable ring, and the rotating ring of the bearing is working Obviously, it rotates relative to the axle box seat 21 while the stationary ring of the bearing may creep relative to the axle box seat 21.
  • the inner ring 11 is a movable ring, and the inner ring 11 can rotate relative to the axle box seat 21.
  • the inner ring 11 and the outer ring 12 are both movable rings, the inner ring 11 can rotate relative to the axle box seat 21, and the outer ring 12 can creep relative to the axle box seat 21.
  • the bearing is installed in the axle box.
  • the axle box includes an axle box seat 21 and an axle box end cover 22 covering the end of the axle box seat 21 in the axial direction A.
  • the wireless temperature sensor assembly T10 (hereinafter also referred to as the first sensor)
  • the component T10), and the sensor component for measuring the temperature of the outer ring 12 is relatively simple to install, and a wired temperature sensor component T20 (hereinafter also referred to as the second sensor component T20) can be used.
  • the second sensor assembly T20 includes a sensor T21 (also called a second sensor T21) and a cable assembly T22 (also called a second cable assembly T22) for measuring temperature.
  • the sensor T21 is fixed on the axial end of the outer ring 12 close to the axle box end cover 22, and the cable assembly T22 is electrically connected to the sensor T21 for further transmitting the signal detected by the sensor T21 downstream.
  • connection between the sensor T21 and the outer ring 12 is, for example, a threaded connection.
  • a threaded hole extending along the axial direction A is provided at the end of the outer ring 12, and a threaded cable plug is provided at the end of the cable assembly T22 connected with the sensor T21
  • the cable connector fixes the sensor T21 to the threaded hole of the outer ring 12, so that the sensor T21 can be in good contact with the outer ring 12, and the sensor T21 is sealed against water.
  • the sensor T21 and the following sensor T11 are contact temperature sensors (also called thermometers), such as pressure thermometers, resistance thermometers, thermistors, thermocouples, and semiconductor temperature sensors.
  • the first sensor component T10 includes a sensor T11 (also called the first sensor T11) for measuring temperature, a cable component T12 (also called the first cable component T12), a sensor antenna T13 (also called the first sensor antenna T13) and Transceiver antenna T14.
  • a sensor T11 also called the first sensor T11
  • a cable component T12 also called the first cable component T12
  • a sensor antenna T13 also called the first sensor antenna T13
  • Transceiver antenna T14 Transceiver antenna
  • the sensor T11 is fixed to the axial end of the inner ring 11 close to the axle box end cover 22, for example, a threaded hole extending in the axial direction A is provided at the end of the inner ring 11 for fixing the sensor T11.
  • the cable assembly T12 connects the sensor T11 and the sensor antenna T13.
  • the transmitting and receiving antenna T14 is fixed to the end cover 22 of the axle box.
  • the inner ring 11 is connected with the shaft 31 in an interference fit, and the shaft 31 is fixed with a shaft end cover 32 by screws at one end of the shaft 31 close to the shaft box end cover 22 in the axial direction A.
  • the inner ring 11, the shaft 31, the shaft end cover 32, the sensor T11, the cable assembly T12 and the sensor antenna T13 rotate synchronously relative to the axle box, and the transceiver antenna T14 is stationary relative to the axle box.
  • the middle part of the shaft end cover 32 is provided with a middle hole 32C penetrating in the axial direction A, and the radial outside of the shaft end cover 32 is provided with a side penetrating in the axial direction A ⁇ 32B.
  • the end of the shaft end cover 32 close to the shaft box end cover 22 in the axial direction A is fixed with a connecting piece 33.
  • the connector 33 has a sheet shape (for example, a bent long sheet shape), one end of which is fixed to the shaft end cover 32 by a screw, and the other end extends inward in the radial direction R and is bent inward in the axial direction A to extend into In the middle hole 32C.
  • the sensor antenna T13 is fixed to the other end of the connecting member 33, so that the sensor antenna T13 can be at least partially accommodated in the middle hole 32C without occupying too much axial space inside the bearing assembly.
  • the sensor antenna T13 is located at the center of rotation of the shaft 31, so that when the shaft 31 rotates, the sensor antenna T13 has a small turning radius, small centrifugal force, stable motion state, and stable transmission and reception of signals.
  • the side hole 32B is connected to the threaded hole at the end of the inner ring 11 for fixing the sensor T11.
  • One end of the cable assembly T12 is connected to the sensor T11, and the other end passes through the side hole 32B and then extends radially inwardly into the middle hole 32C. Connect the sensor antenna T13.
  • the cable assembly T12 preferably uses a semi-rigid cable to ensure that it has a certain flexibility, can be bent and wired according to the space inside the bearing assembly, and has a certain strength and is easy to fix.
  • the transceiving antenna T14 is used to receive the signal of the sensor antenna T13 and transmit the signal further downstream.
  • the transceiving antenna T14 is fixed on the end surface of the axle box end cover 22 on the axial inner side.
  • the area covered by the transceiving antenna T14 in the radial direction is larger than the area covered by the sensor antenna T13 in the radial direction.
  • the sensor T11 is a passive (self-powered) sensor, which, for example, can obtain a working voltage through an electromagnetic effect or a piezoelectric effect without connecting an additional power source.
  • the wireless propagation mode of the signal of the sensor T11 is, for example, propagation through acoustic waves or radio frequency signals.
  • the passive wireless sensor for example, refer to Patent CN100344974C or Patent Publication CN105222919A, which will not be repeated in the present invention.
  • a joint 41 is provided through the axle box end cover 22, and the cables of the cable assembly T22 and the transceiver antenna T14 are gathered at the joint 41, and then output to the outside of the bearing assembly by the main cable 42 connected to the joint.
  • the main cable 42 is connected to the data processing unit 44 (refer to Figure 1).
  • the data processing unit 44 converts the real-time temperature signals collected by the sensor T21 and the sensor T11 into the bearing according to the built-in program (considering the parameters including the material and structural dimensions of the bearing) The real-time dimensional changes of the outer ring 12 and the inner ring 11.
  • the data processing unit 44 is also connected to a computer 45 through a communication cable 43.
  • the computer 45 can visualize the real-time temperature of the outer ring 12 and the inner ring 11 of the bearing and changes in the bearing clearance according to a built-in program Form display.
  • Maintenance personnel can also use the measured data as feedback data for bearing clearance design, or can set reasonable warning temperature values to provide alarms to relevant personnel.
  • the inner ring 11 rotates following the shaft 31 when the bearing is working, and the outer ring 12 may slowly creep relative to the axle box seat 21 in the circumferential direction.
  • the arrangement of the first sensor assembly T10 for measuring the temperature of the inner ring 11 is the same as that of the first embodiment, while the second sensor assembly T20 for measuring the temperature of the outer ring 12 uses the same as the first sensor assembly T10.
  • the second sensor assembly T20 includes a (second) sensor T21, a connection joint T24 and a (second) sensor antenna T23.
  • the sensor T21 is fixed on the axial end of the outer ring 12 close to the axle box end cover 22, one end of the connection joint T24 is connected to the sensor T21, and the other end extends radially inward and axially outward and connects to the sensor antenna T23.
  • the transmitting and receiving antenna T14 has a disc shape and is fixed on the end surface of the axle box end cover 22 on the axial inner side.
  • the transceiver antenna T14 covers the radial area where the sensor antenna T23 is located in the radial direction R, so the transceiver antenna T14 can receive signals from the sensor antenna T23 and the sensor antenna T13 at the same time, and even if the sensor antenna T23 follows the outer ring 12 to creep in the circumferential direction , The transceiver antenna T14 can still receive the signal from the sensor antenna T23.
  • the transceiver antenna T14 is connected to the main cable 42 through a joint 41 to further transmit the signal downstream.
  • the edge of the axle box end cover 22 that contacts the outer ring 12 is provided with a groove 22A That is, the edge of the axle box end cover 22 that is in contact with the outer ring 12 is incomplete in the circumferential direction and is interrupted in the form of notches by the groove 22A, and the second sensor assembly T20 can be partially accommodated in the groove 22A.
  • the sensor T21 and the sensor T11 are in contact with the outer ring 12 and the inner ring 11 of the bearing, respectively, and can accurately measure the temperature of the outer ring and the inner ring of the bearing in real time.
  • the sensors can be effectively connected to the movable ring of the bearing and transmit signals.
  • the transceiver antenna T14 of the wireless sensor assembly is fixed to the axle box end cover 22, and the transceiver antenna T14 does not rotate with the bearing and can receive signals from the sensor antenna.
  • the bearing assembly according to the present invention is not limited to wheelset bearing assemblies for rail vehicles.
  • the bearings in the bearing assembly can be tapered roller bearings, cylindrical roller bearings, ball bearings, spherical roller bearings (aligning roller bearings) and sliding bearings.
  • the sensor T11 and the sensor T21 may also be sensors capable of measuring other states of the bearing.
  • the sensor T11 and the sensor T21 may also be vibration sensors or acceleration sensors.

Abstract

A bearing component with a sensor, comprising an axle box base (21), an axle box end cover (22), a bearing, and a sensor component. The bearing comprises a movable ring capable of rotating or creeping relative to the axle box base (21). The sensor component comprises the sensor, a sensor antenna, and a transceiving antenna (T14). The sensor is fixed on an end portion of the movable ring close to the axle box end cover (22) in an axial direction (A), is electrically connected to the sensor antenna, and is capable of measuring the change in the state of the movable ring, and transferring a state signal obtained by measurement to the sensor antenna. The sensor antenna can wirelessly transmit the state signal to the surrounding. The transceiving antenna (T14) is fixed on an end surface of the axle box end cover (22) facing the bearing, and can receive the state signal transmitted by the sensor antenna. According to the bearing component, the working condition of the movable ring of the bearing can be measured accurately and in real time. The present invention also relates to a bearing clearance monitoring system.

Description

带传感器的轴承组件和轴承游隙监测系统Bearing assembly with sensor and bearing clearance monitoring system 技术领域Technical field
本发明涉及轴承领域,且特别地涉及一种带传感器的轴承组件和轴承游隙监测系统。The invention relates to the field of bearings, and in particular to a bearing assembly with sensors and a bearing clearance monitoring system.
背景技术Background technique
对于例如轨道列车用的轮对轴承(以下简称轴承),在列车高速行进的过程中,轴承的温度会升高。由于热胀冷缩效应,轴承的内圈和外圈之间的游隙减小,严重时可能造成轴承抱死。因此,对轴承的内圈和外圈的温度监测是很有必要的。For example, wheelset bearings for rail trains (hereinafter referred to as bearings), the temperature of the bearings will rise during the high-speed train travel. Due to the effect of thermal expansion and contraction, the clearance between the inner ring and the outer ring of the bearing is reduced, which may cause the bearing to lock in severe cases. Therefore, it is necessary to monitor the temperature of the inner ring and outer ring of the bearing.
现有技术中对轮对轴承的温度监测有如下几种方式。There are several ways to monitor the temperature of the wheel bearing in the prior art.
(1)在列车轨道附近设置红外温度传感器来检测过往车辆的轮轴或轴箱的温度。这种方式并未直接检测轴承的温度,并且只有在车辆经过传感器时才能对轴承温度进行间接测量,而不能实时测量轴承温度。此外,红外温度传感器容易损坏,尤其是考虑到其被安装在户外环境中。(1) Infrared temperature sensors are installed near the train tracks to detect the temperature of the axles or axle boxes of passing vehicles. This method does not directly detect the temperature of the bearing, and can only indirectly measure the bearing temperature when the vehicle passes the sensor, but cannot measure the bearing temperature in real time. In addition, the infrared temperature sensor is easily damaged, especially considering that it is installed in an outdoor environment.
(2)在轴承壳体内设置传感器、并使其与轴承的静止圈(与转动圈相对,在轮对轴承中静止圈为轴承的外圈)接触,从而测量静止圈的温度。例如中国专利CN1276245C公开了使用无线温度传感器来检测轴承的静止圈的技术方案。然而,轴承的转动圈的温度变化同样值得被监测。(2) A sensor is installed in the bearing housing and brought into contact with the stationary ring of the bearing (opposite the rotating ring, the stationary ring in the wheel set bearing is the outer ring of the bearing) to measure the temperature of the stationary ring. For example, Chinese patent CN1276245C discloses a technical solution for detecting the stationary ring of a bearing using a wireless temperature sensor. However, the temperature change of the bearing's rotating ring is also worth monitoring.
(3)中国专利CN100344974C公开了一种具有无线的自供电传感器单元的轴承,该方案中,传感器被安装到轴承的内圈和外圈(即转动圈和静止圈)之间,从而能够测量轴承内部的温度。然而,传感器位于轴承内部的设置方式将影响传感器信号的传输,此外,轴承内部空间小,不利于安装无线传感器的收发天线。(3) Chinese patent CN100344974C discloses a bearing with a wireless self-powered sensor unit. In this solution, the sensor is installed between the inner ring and the outer ring (that is, the rotating ring and the stationary ring) of the bearing, so that the bearing can be measured The internal temperature. However, the arrangement of the sensor inside the bearing will affect the transmission of the sensor signal. In addition, the internal space of the bearing is small, which is not conducive to installing the transceiver antenna of the wireless sensor.
因此,有必要提供一种更便于准确监测内圈和/或外圈状况(例如温度)的轴承组件。Therefore, it is necessary to provide a bearing assembly that is more convenient to accurately monitor the conditions (such as temperature) of the inner ring and/or the outer ring.
发明内容Summary of the invention
本发明的目的在于克服或至少减轻上述现有技术存在的不足,提供一种能够实时地准确地测量轴承的可动圈的状况的轴承组件。The purpose of the present invention is to overcome or at least alleviate the above-mentioned shortcomings of the prior art, and provide a bearing assembly capable of accurately measuring the condition of the movable ring of the bearing in real time.
根据本发明的第一方面,提供一种带传感器的轴承组件,其包括轴箱座、轴箱端盖、轴承、传感器组件,所述轴承设置于所述轴箱座的内腔,所述轴箱端盖固定于所述轴箱座的轴向端部,所述轴承包括可动圈,所述可动圈能够相对于所述轴箱座转动或蠕动,其中,According to a first aspect of the present invention, there is provided a bearing assembly with a sensor, which includes an axle box seat, an axle box end cover, a bearing, and a sensor assembly. The bearing is arranged in the inner cavity of the axle box seat, and the shaft The box end cover is fixed to the axial end of the axle box seat, the bearing includes a movable ring, and the movable ring can rotate or creep relative to the axle box seat, wherein,
所述传感器组件包括传感器、传感器天线和收发天线,The sensor component includes a sensor, a sensor antenna and a transceiver antenna,
所述传感器固定于所述可动圈的在轴向上靠近所述轴箱端盖的端部,所述传感器与所述传感器天线电连接,The sensor is fixed to the end of the movable ring close to the end cover of the axle box in the axial direction, and the sensor is electrically connected with the sensor antenna,
所述传感器能够测量所述可动圈的状态的变化、并将测量得到的状态信号传递给所述传感器天线,所述传感器天线能够将所述状态信号无线地向周围发射,The sensor can measure the change of the state of the movable coil and transmit the measured state signal to the sensor antenna, and the sensor antenna can wirelessly transmit the state signal to the surroundings,
所述收发天线固定于所述轴箱端盖的朝向所述轴承的端面,所述收发天线能够接收所述传感器天线发射的所述状态信号。The transceiving antenna is fixed on the end surface of the axle box end cover facing the bearing, and the transceiving antenna can receive the status signal transmitted by the sensor antenna.
在至少一个实施方式中,所述轴承的内圈为所述可动圈,所述内圈用于过盈配合地装配在轴的外周,所述内圈能够相对于所述轴箱座转动,所述轴的朝向所述轴箱端盖的轴向端部固定有轴端盖,In at least one embodiment, the inner ring of the bearing is the movable ring, the inner ring is assembled on the outer circumference of the shaft with an interference fit, and the inner ring can rotate relative to the axle box seat, A shaft end cover is fixed to the axial end of the shaft facing the shaft box end cover,
所述传感器组件包括第一传感器组件,所述第一传感器组件包括第一传感器和第一传感器天线,所述第一传感器固定于所述内圈的在轴向上靠近所述轴箱端盖的端部,所述第一传感器与所述第一传感器天线电连接,The sensor assembly includes a first sensor assembly, the first sensor assembly includes a first sensor and a first sensor antenna, and the first sensor is fixed to the inner ring near the axle box end cover in the axial direction. At the end, the first sensor is electrically connected to the first sensor antenna,
所述轴端盖具有轴向贯通所述轴端盖的中孔,所述第一传感器天线固定于所述轴端盖并被至少部分地收容在所述中孔内。The shaft end cover has a middle hole axially penetrating the shaft end cover, and the first sensor antenna is fixed to the shaft end cover and is at least partially contained in the middle hole.
在至少一个实施方式中,所述第一传感器天线通过连接件固定于所述轴端盖,所述连接件呈弯折的片状,所述连接件的一端固定于所述轴端盖,所述连接件的一部分向轴向内侧弯折而伸入到所述中孔内,所述第一传感器天线固定于所述连接件的伸入到所述中孔的部分。In at least one embodiment, the first sensor antenna is fixed to the shaft end cover by a connecting piece, the connecting piece is in the shape of a bent sheet, and one end of the connecting piece is fixed to the shaft end cover, so A part of the connecting piece is bent axially inward to extend into the middle hole, and the first sensor antenna is fixed to a part of the connecting piece that extends into the middle hole.
在至少一个实施方式中,所述第一传感器组件还包括第一线缆组件,所述轴端盖还具有轴向贯通所述轴端盖的边孔,In at least one embodiment, the first sensor assembly further includes a first cable assembly, the shaft end cover further has a side hole axially penetrating the shaft end cover,
所述第一线缆组件穿过所述边孔,所述第一线缆组件的两端分别连接所述第一传感器和所述第一传感器天线。The first cable assembly passes through the side hole, and two ends of the first cable assembly are respectively connected to the first sensor and the first sensor antenna.
在至少一个实施方式中,所述轴承的外圈相对于所述轴箱座静止,In at least one embodiment, the outer ring of the bearing is stationary relative to the axle box seat,
所述传感器组件还包括第二传感器组件,所述第二传感器组件包括第二传感器和第二线缆组件,The sensor assembly further includes a second sensor assembly, the second sensor assembly including a second sensor and a second cable assembly,
所述第二传感器固定于所述外圈的在轴向上靠近所述轴箱端盖的端部,所述第二线缆组件连接所述第二传感器,The second sensor is fixed to the end of the outer ring that is close to the axle box end cover in the axial direction, and the second cable assembly is connected to the second sensor,
所述第二传感器能够测量所述外圈的状态的变化、并将测量得到的状态信号传递给所述第二线缆组件。The second sensor can measure the change of the state of the outer ring and transmit the measured state signal to the second cable assembly.
在至少一个实施方式中,所述轴承的外圈能够相对于所述轴箱座蠕动,In at least one embodiment, the outer ring of the bearing can creep relative to the axle box seat,
所述传感器组件还包括第二传感器组件,所述第二传感器组件包括第二传感器、第二传感器天线和连接接头,The sensor assembly further includes a second sensor assembly, and the second sensor assembly includes a second sensor, a second sensor antenna and a connection joint,
所述第二传感器固定于所述外圈的在轴向上靠近所述轴箱端盖的端部,所述第二传感器天线通过所述连接接头连接到所述第二传感器,The second sensor is fixed to the end of the outer ring that is close to the axle box end cover in the axial direction, and the second sensor antenna is connected to the second sensor through the connection joint,
所述第二传感器能够测量所述外圈的状态的变化、并将测量得到的外圈状态信号传递给所述第二传感器天线,所述第二传感器天线将所述外圈状态 信号无线地向周围发射,The second sensor can measure the change of the state of the outer ring, and transmit the measured state signal of the outer ring to the second sensor antenna, and the second sensor antenna wirelessly transmits the state signal of the outer ring to Fire around,
所述外圈状态信号能够被所述收发天线接收。The outer ring status signal can be received by the transceiver antenna.
在至少一个实施方式中,所述收发天线呈圆盘状,所述收发天线在径向上覆盖所述第二传感器天线所在的径向区域。In at least one embodiment, the transceiving antenna has a disk shape, and the transceiving antenna radially covers a radial area where the second sensor antenna is located.
在至少一个实施方式中,所述轴箱端盖的与所述外圈接触的边缘具有槽,所述第二传感器组件能够部分地容纳于所述槽内。In at least one embodiment, the edge of the axle box end cover contacting the outer ring has a groove, and the second sensor assembly can be partially accommodated in the groove.
在至少一个实施方式中,所述传感器为无源温度传感器。In at least one embodiment, the sensor is a passive temperature sensor.
根据本发明的第二方面,提供一种轴承游隙监测系统,其特征在于,所述系统包括根据本发明所述的轴承组件,所述系统还包括接头、总线缆、数据处理单元、通信线缆和计算机,According to a second aspect of the present invention, a bearing clearance monitoring system is provided, characterized in that the system includes the bearing assembly according to the present invention, and the system further includes a joint, a main cable, a data processing unit, and a communication Cables and computers,
所述接头安装于所述轴箱端盖,所述接头将所述第一传感器组件测量的所述内圈的温度信号和所述第二传感器组件测量的所述外圈的温度信号传递给总线缆,所述总线缆将所述内圈和所述外圈的温度信号传递给所述数据处理单元,所述数据处理单元根据所述内圈和所述外圈的温度信号计算所述轴承的游隙,The joint is installed on the axle box end cover, and the joint transmits the temperature signal of the inner ring measured by the first sensor assembly and the temperature signal of the outer ring measured by the second sensor assembly to the total Cable, the total cable transmits the temperature signals of the inner ring and the outer ring to the data processing unit, and the data processing unit calculates the temperature signal according to the temperature signals of the inner ring and the outer ring Bearing clearance,
所述通信线缆连接所述数据处理单元和所述计算机,所述计算机将所述轴承的温度和/或所述轴承的游隙以可视化的形式显示。The communication cable connects the data processing unit and the computer, and the computer displays the temperature of the bearing and/or the clearance of the bearing in a visual form.
根据本发明的轴承组件,能够准确而实时地测量轴承的可动圈的工作状况(例如温度)。According to the bearing assembly of the present invention, the working condition (for example, temperature) of the movable ring of the bearing can be measured accurately and in real time.
附图说明Description of the drawings
图1是根据本发明的一个实施方式的轴承游隙监测系统的示意图。Fig. 1 is a schematic diagram of a bearing clearance monitoring system according to an embodiment of the present invention.
图2是根据本发明的第一实施方式的轴承组件的示意图(未示出轴箱端盖)。Fig. 2 is a schematic diagram of a bearing assembly according to the first embodiment of the present invention (the axle box end cover is not shown).
图3是根据本发明的第一实施方式的轴承组件的轴向剖视图。Fig. 3 is an axial cross-sectional view of the bearing assembly according to the first embodiment of the present invention.
图4是根据本发明的第二实施方式的轴承组件的轴向剖视图。Fig. 4 is an axial sectional view of a bearing assembly according to a second embodiment of the present invention.
图5是图4中所示的轴箱端盖的俯视图。Fig. 5 is a top view of the axle box end cover shown in Fig. 4.
附图标记说明Description of reference signs
11内圈;12外圈;11 inner ring; 12 outer ring;
21轴箱座;22轴箱端盖;22A槽;21 axle box seat; 22 axle box end cover; 22A slot;
31轴;32轴端盖;32C中孔;32B边孔;33连接件;31 shaft; 32 shaft end cover; 32C middle hole; 32B side hole; 33 connecting piece;
41接头;42总线缆;43通信线缆;44数据处理单元;45计算机;41 connectors; 42 total cables; 43 communication cables; 44 data processing units; 45 computers;
T10第一传感器组件;T11第一传感器;T12第一线缆组件;T13第一传感器天线;T14收发天线;T10 first sensor component; T11 first sensor; T12 first cable component; T13 first sensor antenna; T14 transceiver antenna;
T20第二传感器组件;T21第二传感器;T22第二线缆组件;T23第二传感器天线;T24连接接头。T20 second sensor assembly; T21 second sensor; T22 second cable assembly; T23 second sensor antenna; T24 connection connector.
具体实施方式Detailed ways
下面参照附图描述本发明的示例性实施方式。应当理解,这些具体的说明仅用于示教本领域技术人员如何实施本发明,而不用于穷举本发明的所有可行的方式,也不用于限制本发明的范围。The exemplary embodiments of the present invention are described below with reference to the drawings. It should be understood that these specific descriptions are only used to teach those skilled in the art how to implement the present invention, not to exhaust all possible ways of the present invention, nor to limit the scope of the present invention.
参照图1至图5介绍根据本发明的带传感器的轴承组件和轴承游隙监测系统。以图3中的指向为例,本发明所称的轴向A与轴承的轴向一致;本发明所称的径向R与轴承的径向一致,本发明所称的周向与轴承的周向一致。1 to 5 introduce the bearing assembly with sensor and the bearing clearance monitoring system according to the present invention. Taking the orientation in Figure 3 as an example, the axial direction A referred to in the present invention is consistent with the axial direction of the bearing; the radial direction R referred to in the present invention is consistent with the radial direction of the bearing, and the circumferential direction referred to in the present invention is consistent with the circumferential direction of the bearing. Xiang consistent.
以轮对轴承为例,根据本发明的带传感器的轴承组件包括轴箱、轴承和传感器组件。根据本发明的轴承游隙监测系统包括根据本发明的轴承组件、数据处理单元44和计算机45。根据转向架与轴箱的不同设置方式,轮对轴承的设置方式一般可以分为两种,分别是(i)内圈11和外圈12都为紧配合(即过盈配合),和(ii)内圈11为过盈配合、外圈12为游隙配合。定义能够相对 于轴箱座21转动或蠕动的轴承圈为可动圈。应当理解,这里所说的轴承圈能够相对于轴箱座21蠕动,主要是指轴承的外圈12能够相对于轴箱座21蠕动,这种蠕动表现为,即使在设计时不希望外圈12相对于轴箱座21蠕动,但是在实际应用中由于各种原因仍然会出现外圈12相对于轴箱座21蠕动的现象。应当理解,此处定义的“可动圈”不同于上文提到的轴承的转动圈;在这种定义下,轴承的静止圈和转动圈都可能是可动圈,轴承的转动圈在工作时显然相对于轴箱座21转动,而轴承的静止圈可能会相对于轴箱座21蠕动。在第(i)种安装方式中,内圈11为可动圈,内圈11能够相对于轴箱座21转动。在第(ii)种安装方式中,内圈11和外圈12均为可动圈,内圈11能够相对于轴箱座21转动,外圈12能够相对于轴箱座21蠕动。Taking a wheel set bearing as an example, the bearing assembly with sensor according to the present invention includes an axle box, a bearing and a sensor assembly. The bearing clearance monitoring system according to the present invention includes the bearing assembly according to the present invention, a data processing unit 44 and a computer 45. According to the different setting methods of the bogie and the axle box, the setting methods of the wheel set bearings can generally be divided into two types, namely (i) the inner ring 11 and the outer ring 12 are both tightly fitted (ie interference fit), and (ii) ) The inner ring 11 is an interference fit, and the outer ring 12 is a clearance fit. The bearing ring capable of rotating or creeping relative to the axle box seat 21 is defined as a movable ring. It should be understood that the bearing ring mentioned here can creep relative to the axle box seat 21, which mainly means that the outer ring 12 of the bearing can creep relative to the axle box seat 21. This kind of creep is manifested in that even if the outer ring 12 is not desired in the design. It creeps relative to the axle box seat 21, but in practical applications, the outer ring 12 still creeps relative to the axle box seat 21 due to various reasons. It should be understood that the "movable ring" defined here is different from the rotating ring of the bearing mentioned above; under this definition, both the stationary ring and the rotating ring of the bearing may be a movable ring, and the rotating ring of the bearing is working Obviously, it rotates relative to the axle box seat 21 while the stationary ring of the bearing may creep relative to the axle box seat 21. In the (i) installation method, the inner ring 11 is a movable ring, and the inner ring 11 can rotate relative to the axle box seat 21. In the (ii) installation method, the inner ring 11 and the outer ring 12 are both movable rings, the inner ring 11 can rotate relative to the axle box seat 21, and the outer ring 12 can creep relative to the axle box seat 21.
首先介绍根据第(i)种安装方式的轴承组件。First introduce the bearing assembly according to the (i) installation method.
第一实施方式The first embodiment
参照图1至图3,轴承安装于轴箱内,轴箱包括轴箱座21和盖设在轴箱座21的轴向A上的端部的轴箱端盖22。1 to 3, the bearing is installed in the axle box. The axle box includes an axle box seat 21 and an axle box end cover 22 covering the end of the axle box seat 21 in the axial direction A.
轴承工作时其外圈12相对于轴箱座21静止、内圈11转动,因此测量内圈11的温度的传感器对安装定位的要求高,使用无线的温度传感器组件T10(以下也称第一传感器组件T10),而测量外圈12的温度的传感器组件的安装方式相对简单,可以使用有线的温度传感器组件T20(以下也称第二传感器组件T20)。When the bearing is working, its outer ring 12 is stationary relative to the axle box seat 21 and the inner ring 11 rotates. Therefore, the sensor for measuring the temperature of the inner ring 11 has high requirements for installation and positioning. The wireless temperature sensor assembly T10 (hereinafter also referred to as the first sensor) The component T10), and the sensor component for measuring the temperature of the outer ring 12 is relatively simple to install, and a wired temperature sensor component T20 (hereinafter also referred to as the second sensor component T20) can be used.
首先介绍第二传感器组件T20的设置方式。第二传感器组件T20包括用于测量温度的传感器T21(也称第二传感器T21)和线缆组件T22(也称第二线缆组件T22)。传感器T21固定于外圈12的靠近轴箱端盖22的轴向端部,线缆组件T22与传感器T21电连接,用于将传感器T21检测到的信号向下游进一步传递。First, the setting method of the second sensor assembly T20 is introduced. The second sensor assembly T20 includes a sensor T21 (also called a second sensor T21) and a cable assembly T22 (also called a second cable assembly T22) for measuring temperature. The sensor T21 is fixed on the axial end of the outer ring 12 close to the axle box end cover 22, and the cable assembly T22 is electrically connected to the sensor T21 for further transmitting the signal detected by the sensor T21 downstream.
传感器T21与外圈12的连接方式例如是螺纹连接,例如在外圈12的端部设置沿轴向A延伸的螺纹孔,线缆组件T22与传感器T21连接的端部设有带螺纹的电缆插接件,该电缆插接件将传感器T21固定到外圈12的螺纹孔处,使传感器T21能够与外圈12良好地接触、并使传感器T21得到防水的密封。The connection between the sensor T21 and the outer ring 12 is, for example, a threaded connection. For example, a threaded hole extending along the axial direction A is provided at the end of the outer ring 12, and a threaded cable plug is provided at the end of the cable assembly T22 connected with the sensor T21 The cable connector fixes the sensor T21 to the threaded hole of the outer ring 12, so that the sensor T21 can be in good contact with the outer ring 12, and the sensor T21 is sealed against water.
传感器T21以及下述的传感器T11是接触式的温度传感器(也称温度计),例如压力式温度计、电阻温度计、热敏电阻、温差电偶和半导体温度传感器等。The sensor T21 and the following sensor T11 are contact temperature sensors (also called thermometers), such as pressure thermometers, resistance thermometers, thermistors, thermocouples, and semiconductor temperature sensors.
接下来介绍第一传感器组件T10的设置方式。第一传感器组件T10包括用于测量温度的传感器T11(也称第一传感器T11)、线缆组件T12(也称第一线缆组件T12)、传感器天线T13(也称第一传感器天线T13)和收发天线T14。Next, the setting method of the first sensor assembly T10 is introduced. The first sensor component T10 includes a sensor T11 (also called the first sensor T11) for measuring temperature, a cable component T12 (also called the first cable component T12), a sensor antenna T13 (also called the first sensor antenna T13) and Transceiver antenna T14.
传感器T11固定于内圈11的靠近轴箱端盖22的轴向端部,例如在内圈11的端部设置沿轴向A延伸的螺纹孔用于固定传感器T11。线缆组件T12连接传感器T11和传感器天线T13。收发天线T14固定于轴箱端盖22。The sensor T11 is fixed to the axial end of the inner ring 11 close to the axle box end cover 22, for example, a threaded hole extending in the axial direction A is provided at the end of the inner ring 11 for fixing the sensor T11. The cable assembly T12 connects the sensor T11 and the sensor antenna T13. The transmitting and receiving antenna T14 is fixed to the end cover 22 of the axle box.
内圈11与轴31过盈配合地连接,轴31在轴向A上靠近轴箱端盖22的一端通过螺钉固定有轴端盖32。The inner ring 11 is connected with the shaft 31 in an interference fit, and the shaft 31 is fixed with a shaft end cover 32 by screws at one end of the shaft 31 close to the shaft box end cover 22 in the axial direction A.
轴承工作时,内圈11、轴31、轴端盖32、传感器T11、线缆组件T12和传感器天线T13同步地相对于轴箱转动,而收发天线T14相对于轴箱静止。When the bearing is working, the inner ring 11, the shaft 31, the shaft end cover 32, the sensor T11, the cable assembly T12 and the sensor antenna T13 rotate synchronously relative to the axle box, and the transceiver antenna T14 is stationary relative to the axle box.
为方便线缆组件T12和传感器天线T13的固定,轴端盖32的中部设有在轴向A上贯通的中孔32C,轴端盖32的径向外侧设有在轴向A上贯通的边孔32B。In order to facilitate the fixing of the cable assembly T12 and the sensor antenna T13, the middle part of the shaft end cover 32 is provided with a middle hole 32C penetrating in the axial direction A, and the radial outside of the shaft end cover 32 is provided with a side penetrating in the axial direction A孔32B.
轴端盖32的在轴向A上靠近轴箱端盖22的端部固定有连接件33。连接件33呈片状(例如,弯折的长片状),其一端通过螺钉固定到轴端盖32,另一端向径向R的内侧延伸并向轴向A的内侧折弯而伸入到中孔32C内。传感器天线T13固定于连接件33的另一端,从而传感器天线T13能够至少部分地收容于中孔32C内而不至于占用轴承组件内部过多的轴向空间。优选地,传感器天线T13位于轴31的旋转中心,使得当轴31转动时传感器天线T13的转动半径 小、受到的离心力小、运动状态稳定、收发信号稳定。The end of the shaft end cover 32 close to the shaft box end cover 22 in the axial direction A is fixed with a connecting piece 33. The connector 33 has a sheet shape (for example, a bent long sheet shape), one end of which is fixed to the shaft end cover 32 by a screw, and the other end extends inward in the radial direction R and is bent inward in the axial direction A to extend into In the middle hole 32C. The sensor antenna T13 is fixed to the other end of the connecting member 33, so that the sensor antenna T13 can be at least partially accommodated in the middle hole 32C without occupying too much axial space inside the bearing assembly. Preferably, the sensor antenna T13 is located at the center of rotation of the shaft 31, so that when the shaft 31 rotates, the sensor antenna T13 has a small turning radius, small centrifugal force, stable motion state, and stable transmission and reception of signals.
边孔32B连通到位于内圈11端部的用于固定传感器T11的螺纹孔,线缆组件T12的一端连接传感器T11、另一端穿过边孔32B之后向径向内侧延伸到中孔32C内并连接传感器天线T13。线缆组件T12优选使用半刚性电缆,保证其具有一定的柔性、能够根据轴承组件内部的空间折弯而布线,且具有一定的强度、便于固定。The side hole 32B is connected to the threaded hole at the end of the inner ring 11 for fixing the sensor T11. One end of the cable assembly T12 is connected to the sensor T11, and the other end passes through the side hole 32B and then extends radially inwardly into the middle hole 32C. Connect the sensor antenna T13. The cable assembly T12 preferably uses a semi-rigid cable to ensure that it has a certain flexibility, can be bent and wired according to the space inside the bearing assembly, and has a certain strength and is easy to fix.
收发天线T14用于接收传感器天线T13的信号、并将信号进一步向下游传递,收发天线T14固定于轴箱端盖22的轴向内侧的端面上。优选地,收发天线T14在径向上覆盖的区域大于传感器天线T13在径向上覆盖的区域。The transceiving antenna T14 is used to receive the signal of the sensor antenna T13 and transmit the signal further downstream. The transceiving antenna T14 is fixed on the end surface of the axle box end cover 22 on the axial inner side. Preferably, the area covered by the transceiving antenna T14 in the radial direction is larger than the area covered by the sensor antenna T13 in the radial direction.
传感器T11为无源(自供电)传感器,其例如可以通过电磁效应或压电效应获得工作电压、而不需要连接额外的电源。传感器T11的信号的无线传播方式例如是通过声波或射频信号传播。无源无线传感器的具体设置例如可以参照专利CN100344974C或专利公开CN105222919A,本发明对此不再赘述。The sensor T11 is a passive (self-powered) sensor, which, for example, can obtain a working voltage through an electromagnetic effect or a piezoelectric effect without connecting an additional power source. The wireless propagation mode of the signal of the sensor T11 is, for example, propagation through acoustic waves or radio frequency signals. For the specific configuration of the passive wireless sensor, for example, refer to Patent CN100344974C or Patent Publication CN105222919A, which will not be repeated in the present invention.
贯穿轴箱端盖22地设有接头41,线缆组件T22和收发天线T14的线缆在接头41处汇总,之后由连接于接头的总线缆42输出到轴承组件外部。总线缆42连接数据处理单元44(参照图1),数据处理单元44根据内置的程序(考虑包括轴承的材料和结构尺寸等参数)将传感器T21和传感器T11采集的实时的温度信号转换为轴承的外圈12和内圈11的实时的尺寸变化量。为便于控制参数的可视化,数据处理单元44还通过通信线缆43连接计算机45,计算机45能够根据内置的程序将轴承的外圈12和内圈11的实时温度和轴承游隙的变化以可视化的形式显示。A joint 41 is provided through the axle box end cover 22, and the cables of the cable assembly T22 and the transceiver antenna T14 are gathered at the joint 41, and then output to the outside of the bearing assembly by the main cable 42 connected to the joint. The main cable 42 is connected to the data processing unit 44 (refer to Figure 1). The data processing unit 44 converts the real-time temperature signals collected by the sensor T21 and the sensor T11 into the bearing according to the built-in program (considering the parameters including the material and structural dimensions of the bearing) The real-time dimensional changes of the outer ring 12 and the inner ring 11. In order to facilitate the visualization of control parameters, the data processing unit 44 is also connected to a computer 45 through a communication cable 43. The computer 45 can visualize the real-time temperature of the outer ring 12 and the inner ring 11 of the bearing and changes in the bearing clearance according to a built-in program Form display.
维护人员还可以将测量的数据作为轴承游隙设计的反馈数据,或是可以设置合理的警戒温度值来向相关人员提供警报。Maintenance personnel can also use the measured data as feedback data for bearing clearance design, or can set reasonable warning temperature values to provide alarms to relevant personnel.
第二实施方式Second embodiment
参照图4和图5,接下来介绍在轴承的外圈12具有一定游隙的装配方式下传感器组件的设置方式。Referring to Figures 4 and 5, the following describes how the sensor assembly is arranged in an assembly manner where the outer ring 12 of the bearing has a certain clearance.
在本实施方式中,轴承工作时其内圈11跟随轴31转动,而外圈12可能会缓慢地相对于轴箱座21在周向上蠕动。用于测量内圈11的温度的第一传感器组件T10的设置方式与第一实施方式相同,而用于测量外圈12的温度的第二传感器组件T20则使用与第一传感器组件T10相类似的无线传输信号的方式。以下主要介绍第二传感器组件T20的设置方式。In this embodiment, the inner ring 11 rotates following the shaft 31 when the bearing is working, and the outer ring 12 may slowly creep relative to the axle box seat 21 in the circumferential direction. The arrangement of the first sensor assembly T10 for measuring the temperature of the inner ring 11 is the same as that of the first embodiment, while the second sensor assembly T20 for measuring the temperature of the outer ring 12 uses the same as the first sensor assembly T10. The way of wireless transmission of signals. The following mainly introduces the setting method of the second sensor assembly T20.
第二传感器组件T20包括(第二)传感器T21、连接接头T24和(第二)传感器天线T23。传感器T21固定于外圈12的靠近轴箱端盖22的轴向端部,连接接头T24的一端连接传感器T21、另一端向径向内侧和轴向外侧延伸并连接传感器天线T23。The second sensor assembly T20 includes a (second) sensor T21, a connection joint T24 and a (second) sensor antenna T23. The sensor T21 is fixed on the axial end of the outer ring 12 close to the axle box end cover 22, one end of the connection joint T24 is connected to the sensor T21, and the other end extends radially inward and axially outward and connects to the sensor antenna T23.
收发天线T14呈圆盘状,其固定于轴箱端盖22的轴向内侧的端面上。收发天线T14在径向R上覆盖到传感器天线T23所在的径向区域,因此收发天线T14能同时接收来自传感器天线T23和传感器天线T13的信号,且即使传感器天线T23跟随外圈12在周向上蠕动,收发天线T14仍能接收来自传感器天线T23的信号。收发天线T14通过接头41与总线缆42连接以将信号进一步向下游传输。The transmitting and receiving antenna T14 has a disc shape and is fixed on the end surface of the axle box end cover 22 on the axial inner side. The transceiver antenna T14 covers the radial area where the sensor antenna T23 is located in the radial direction R, so the transceiver antenna T14 can receive signals from the sensor antenna T23 and the sensor antenna T13 at the same time, and even if the sensor antenna T23 follows the outer ring 12 to creep in the circumferential direction , The transceiver antenna T14 can still receive the signal from the sensor antenna T23. The transceiver antenna T14 is connected to the main cable 42 through a joint 41 to further transmit the signal downstream.
为节约轴承组件轴向上的空间、同时避免第二传感器组件T20在随外圈12蠕动过程中与轴箱端盖22干涉,轴箱端盖22的与外圈12接触的边缘开设有槽22A,即轴箱端盖22的与外圈12接触的边缘在周向上是不完整的、被槽22A以豁口的形式间断开的,第二传感器组件T20能够部分地容纳于槽22A内。In order to save the axial space of the bearing assembly, and at the same time to prevent the second sensor assembly T20 from interfering with the axle box end cover 22 during the creeping process with the outer ring 12, the edge of the axle box end cover 22 that contacts the outer ring 12 is provided with a groove 22A That is, the edge of the axle box end cover 22 that is in contact with the outer ring 12 is incomplete in the circumferential direction and is interrupted in the form of notches by the groove 22A, and the second sensor assembly T20 can be partially accommodated in the groove 22A.
下面简单说明本发明的上述实施方式的部分有益效果。The following briefly describes some of the beneficial effects of the above-mentioned embodiments of the present invention.
(i)传感器T21和传感器T11分别与轴承的外圈12和内圈11接触,能够实时地准确地测量轴承的外圈和内圈的温度。(i) The sensor T21 and the sensor T11 are in contact with the outer ring 12 and the inner ring 11 of the bearing, respectively, and can accurately measure the temperature of the outer ring and the inner ring of the bearing in real time.
(ii)通过使用无源无线传感器,传感器能与轴承的可动圈有效连接并传输信号。(ii) By using passive wireless sensors, the sensors can be effectively connected to the movable ring of the bearing and transmit signals.
(iii)无线传感器组件的收发天线T14固定于轴箱端盖22,收发天线T14不随轴承转动且能够接收来自传感器天线的信号。(iii) The transceiver antenna T14 of the wireless sensor assembly is fixed to the axle box end cover 22, and the transceiver antenna T14 does not rotate with the bearing and can receive signals from the sensor antenna.
(iv)通过实时监测轴承的外圈12和内圈11的温度,实时地计算轴承游隙,能避免轴承游隙过小造成的例如轴承抱死等不良后果。(iv) By monitoring the temperature of the outer ring 12 and the inner ring 11 of the bearing in real time, the bearing clearance can be calculated in real time, which can avoid adverse consequences such as bearing lockup caused by too small bearing clearance.
(v)传感器组件不会增加(或不会过多地增加)轴箱的轴向尺寸。(v) The sensor assembly will not increase (or will not increase too much) the axial size of the axle box.
应当理解,上述实施方式仅是示例性的,不用于限制本发明。本领域技术人员可以在本发明的教导下对上述实施方式做出各种变型和改变,而不脱离本发明的范围。例如,It should be understood that the above-mentioned embodiments are only exemplary and are not used to limit the present invention. Those skilled in the art can make various modifications and changes to the above-mentioned embodiments under the teaching of the present invention without departing from the scope of the present invention. E.g,
(i)根据本发明的轴承组件不限于用于轨道车辆的轮对轴承组件。轴承组件中的轴承可以是圆锥滚子轴承、圆柱滚子轴承、球轴承、球面滚子轴承(调心滚子轴承)和滑动轴承等。(i) The bearing assembly according to the present invention is not limited to wheelset bearing assemblies for rail vehicles. The bearings in the bearing assembly can be tapered roller bearings, cylindrical roller bearings, ball bearings, spherical roller bearings (aligning roller bearings) and sliding bearings.
(ii)传感器T11和传感器T21还可以是能够测量轴承的其它状态的传感器,例如,传感器T11和传感器T21还可以是振动传感器或加速度传感器。(ii) The sensor T11 and the sensor T21 may also be sensors capable of measuring other states of the bearing. For example, the sensor T11 and the sensor T21 may also be vibration sensors or acceleration sensors.

Claims (10)

  1. 一种带传感器的轴承组件,其包括轴箱座(21)、轴箱端盖(22)、轴承、传感器组件,所述轴承设置于所述轴箱座(21)的内腔,所述轴箱端盖(22)固定于所述轴箱座(21)的轴向端部,所述轴承包括可动圈,所述可动圈能够相对于所述轴箱座(21)转动或蠕动,其中,A bearing assembly with a sensor, which comprises an axle box seat (21), an axle box end cover (22), a bearing, and a sensor assembly. The bearing is arranged in the inner cavity of the axle box seat (21), and the shaft A box end cover (22) is fixed to the axial end of the axle box seat (21), the bearing includes a movable ring, and the movable ring can rotate or peristally relative to the axle box seat (21), among them,
    所述传感器组件包括传感器、传感器天线和收发天线(T14),The sensor component includes a sensor, a sensor antenna and a transceiver antenna (T14),
    所述传感器固定于所述可动圈的在轴向(A)上靠近所述轴箱端盖(22)的端部,所述传感器与所述传感器天线电连接,The sensor is fixed to the end of the movable ring near the axle box end cover (22) in the axial direction (A), and the sensor is electrically connected with the sensor antenna,
    所述传感器能够测量所述可动圈的状态的变化、并将测量得到的状态信号传递给所述传感器天线,所述传感器天线能够将所述状态信号无线地向周围发射,The sensor can measure the change of the state of the movable coil and transmit the measured state signal to the sensor antenna, and the sensor antenna can wirelessly transmit the state signal to the surroundings,
    所述收发天线(T14)固定于所述轴箱端盖(22)的朝向所述轴承的端面,所述收发天线(T14)能够接收所述传感器天线发射的所述状态信号。The transceiving antenna (T14) is fixed on the end surface of the axle box end cover (22) facing the bearing, and the transceiving antenna (T14) can receive the status signal transmitted by the sensor antenna.
  2. 根据权利要求1所述的轴承组件,其特征在于,所述轴承的内圈(11)为所述可动圈,所述内圈(11)用于过盈配合地装配在轴(31)的外周,所述内圈(11)能够相对于所述轴箱座(21)转动,所述轴(31)的朝向所述轴箱端盖(22)的轴向端部固定有轴端盖(32),The bearing assembly according to claim 1, characterized in that the inner ring (11) of the bearing is the movable ring, and the inner ring (11) is used to fit the shaft (31) with an interference fit. On the outer periphery, the inner ring (11) can rotate relative to the axle box seat (21), and the axial end of the shaft (31) facing the axle box end cover (22) is fixed with a shaft end cover ( 32),
    所述传感器组件包括第一传感器组件(T10),所述第一传感器组件(T10)包括第一传感器(T11)和第一传感器天线(T13),所述第一传感器(T11)固定于所述内圈(11)的在轴向上靠近所述轴箱端盖(22)的端部,所述第一传感器(T11)与所述第一传感器天线(T13)电连接,The sensor assembly includes a first sensor assembly (T10), the first sensor assembly (T10) includes a first sensor (T11) and a first sensor antenna (T13), and the first sensor (T11) is fixed to the The inner ring (11) is close to the end of the axle box end cover (22) in the axial direction, and the first sensor (T11) is electrically connected to the first sensor antenna (T13),
    所述轴端盖(32)具有轴向贯通所述轴端盖(32)的中孔(32C),所述第一传感器天线(T13)固定于所述轴端盖(32)并被至少部分地收容在所述中孔(32C)内。The shaft end cover (32) has a middle hole (32C) axially penetrating the shaft end cover (32), and the first sensor antenna (T13) is fixed to the shaft end cover (32) and is at least partially The ground is received in the middle hole (32C).
  3. 根据权利要求2所述的轴承组件,其特征在于,所述第一传感器天线 (T13)通过连接件(33)固定于所述轴端盖(32),所述连接件(33)呈弯折的片状,所述连接件(33)的一端固定于所述轴端盖(32),所述连接件(33)的一部分向轴向内侧弯折而伸入到所述中孔(32C)内,所述第一传感器天线(T13)固定于所述连接件(33)的伸入到所述中孔(32C)的部分。The bearing assembly according to claim 2, wherein the first sensor antenna (T13) is fixed to the shaft end cover (32) through a connecting piece (33), and the connecting piece (33) is bent One end of the connecting piece (33) is fixed to the shaft end cover (32), and a part of the connecting piece (33) is bent axially inward to extend into the middle hole (32C) In ), the first sensor antenna (T13) is fixed to the part of the connecting piece (33) that extends into the middle hole (32C).
  4. 根据权利要求2所述的轴承组件,其特征在于,所述第一传感器组件(T10)还包括第一线缆组件(T12),所述轴端盖(32)还具有轴向贯通所述轴端盖(32)的边孔(32B),The bearing assembly according to claim 2, wherein the first sensor assembly (T10) further comprises a first cable assembly (T12), and the shaft end cover (32) further has an axially penetrating shaft The side hole (32B) of the end cover (32),
    所述第一线缆组件(T12)穿过所述边孔(32B),所述第一线缆组件(T12)的两端分别连接所述第一传感器(T11)和所述第一传感器天线(T13)。The first cable assembly (T12) passes through the side hole (32B), and two ends of the first cable assembly (T12) are respectively connected to the first sensor (T11) and the first sensor antenna (T13).
  5. 根据权利要求2所述的轴承组件,其特征在于,所述轴承的外圈(12)相对于所述轴箱座(21)静止,The bearing assembly according to claim 2, characterized in that the outer ring (12) of the bearing is stationary with respect to the axle box seat (21),
    所述传感器组件还包括第二传感器组件(T20),所述第二传感器组件(T20)包括第二传感器(T21)和第二线缆组件(T22),The sensor assembly further includes a second sensor assembly (T20), and the second sensor assembly (T20) includes a second sensor (T21) and a second cable assembly (T22),
    所述第二传感器(T21)固定于所述外圈(12)的在轴向上靠近所述轴箱端盖(22)的端部,所述第二线缆组件(T22)连接所述第二传感器(T21),The second sensor (T21) is fixed to the end of the outer ring (12) close to the axle box end cover (22) in the axial direction, and the second cable assembly (T22) is connected to the first Two sensors (T21),
    所述第二传感器(T21)能够测量所述外圈(12)的状态的变化、并将测量得到的状态信号传递给所述第二线缆组件(T22)。The second sensor (T21) can measure the change of the state of the outer ring (12) and transmit the measured state signal to the second cable assembly (T22).
  6. 根据权利要求2所述的轴承组件,其特征在于,所述轴承的外圈(12)能够相对于所述轴箱座(21)蠕动,The bearing assembly according to claim 2, characterized in that the outer ring (12) of the bearing can creep relative to the axle box seat (21),
    所述传感器组件还包括第二传感器组件(T20),所述第二传感器组件(T20)包括第二传感器(T21)、第二传感器天线(T23)和连接接头(T24),The sensor assembly further includes a second sensor assembly (T20), and the second sensor assembly (T20) includes a second sensor (T21), a second sensor antenna (T23) and a connection joint (T24),
    所述第二传感器(T21)固定于所述外圈(12)的在轴向(A)上靠近所述轴箱端盖(22)的端部,所述第二传感器天线(T23)通过所述连接接头(T24)连接到所述第二传感器(T21),The second sensor (T21) is fixed to the end of the outer ring (12) near the axle box end cover (22) in the axial direction (A), and the second sensor antenna (T23) passes through the The connecting connector (T24) is connected to the second sensor (T21),
    所述第二传感器(T21)能够测量所述外圈(12)的状态的变化、并将测量得到的外圈状态信号传递给所述第二传感器天线(T23),所述第二传感器天线(T23)将所述外圈状态信号无线地向周围发射,The second sensor (T21) can measure the change of the state of the outer ring (12) and transmit the measured state signal of the outer ring to the second sensor antenna (T23), and the second sensor antenna ( T23) Transmit the outer ring status signal to the surrounding wirelessly,
    所述外圈状态信号能够被所述收发天线(T14)接收。The outer ring status signal can be received by the transceiver antenna (T14).
  7. 根据权利要求6所述的轴承组件,其特征在于,所述收发天线(T14)呈圆盘状,所述收发天线(T14)在径向上覆盖所述第二传感器天线(T23)所在的径向区域。The bearing assembly according to claim 6, wherein the transmitting and receiving antenna (T14) is in the shape of a disc, and the transmitting and receiving antenna (T14) radially covers the radial direction where the second sensor antenna (T23) is located. area.
  8. 根据权利要求5或6所述的轴承组件,其特征在于,所述轴箱端盖(22)的与所述外圈(12)接触的边缘具有槽(22A),所述第二传感器组件(T20)能够部分地容纳于所述槽(22A)内。The bearing assembly according to claim 5 or 6, characterized in that the edge of the axle box end cover (22) contacting the outer ring (12) has a groove (22A), and the second sensor assembly ( T20) can be partially contained in the groove (22A).
  9. 根据权利要求1所述的轴承组件,其特征在于,所述传感器为无源温度传感器。The bearing assembly of claim 1, wherein the sensor is a passive temperature sensor.
  10. 一种轴承游隙监测系统,其特征在于,所述系统包括根据权利要求5至9中任一项所述的轴承组件,所述系统还包括接头(41)、总线缆(42)、数据处理单元(44)、通信线缆(43)和计算机(45),A bearing clearance monitoring system, characterized in that the system comprises the bearing assembly according to any one of claims 5 to 9, and the system further comprises a joint (41), a main cable (42), and data Processing unit (44), communication cable (43) and computer (45),
    所述接头(41)安装于所述轴箱端盖(22),所述接头(41)将所述第一传感器组件(T10)测量的所述内圈(11)的温度信号和所述第二传感器组件(T20)测量的所述外圈(12)的温度信号传递给总线缆(42),所述总线缆(42)将所述内圈(11)和所述外圈(12)的温度信号传递给所述数据处理单元(44),所述数据处理单元(44)根据所述内圈(11)和所述外圈(12)的温度信号计算所述轴承的游隙,The joint (41) is installed on the axle box end cover (22), and the joint (41) connects the temperature signal of the inner ring (11) measured by the first sensor assembly (T10) and the first The temperature signal of the outer ring (12) measured by the second sensor assembly (T20) is transmitted to the overall cable (42), and the overall cable (42) connects the inner ring (11) and the outer ring (12) ) Is transmitted to the data processing unit (44), and the data processing unit (44) calculates the bearing clearance according to the temperature signals of the inner ring (11) and the outer ring (12),
    所述通信线缆(43)连接所述数据处理单元(44)和所述计算机(45),所述计算机(45)将所述轴承的温度和/或所述轴承的游隙以可视化的形式显示。The communication cable (43) connects the data processing unit (44) and the computer (45), and the computer (45) visualizes the temperature of the bearing and/or the clearance of the bearing display.
PCT/CN2019/084126 2019-04-24 2019-04-24 Bearing component with sensor, and bearing clearance monitoring system WO2020215256A1 (en)

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PCT/CN2019/084126 WO2020215256A1 (en) 2019-04-24 2019-04-24 Bearing component with sensor, and bearing clearance monitoring system
CN201980094047.XA CN113574290B (en) 2019-04-24 2019-04-24 Bearing assembly with sensor and bearing play monitoring system

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CN114136613A (en) * 2021-10-20 2022-03-04 中国航发四川燃气涡轮研究院 Monitoring system and online monitoring method for working state of engine bearing
CN114136489A (en) * 2021-10-21 2022-03-04 明阳智慧能源集团股份公司 Wireless temperature detection method for planetary bearing of gearbox of wind generating set

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