WO2020213747A1 - Urethane resin composition and film - Google Patents

Urethane resin composition and film Download PDF

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Publication number
WO2020213747A1
WO2020213747A1 PCT/JP2020/017112 JP2020017112W WO2020213747A1 WO 2020213747 A1 WO2020213747 A1 WO 2020213747A1 JP 2020017112 W JP2020017112 W JP 2020017112W WO 2020213747 A1 WO2020213747 A1 WO 2020213747A1
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Prior art keywords
polyol
resin composition
urethane resin
agent
mass
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PCT/JP2020/017112
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French (fr)
Japanese (ja)
Inventor
大地 樋口
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Dic株式会社
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Priority to JP2021504479A priority Critical patent/JP6927454B2/en
Publication of WO2020213747A1 publication Critical patent/WO2020213747A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/26Layered products comprising a layer of synthetic resin characterised by the use of special additives using curing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/44Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular

Definitions

  • the present invention relates to urethane resin compositions and films.
  • the present application claims priority based on Japanese Patent Application No. 2019-080002 filed in Japan on April 19, 2019, the contents of which are incorporated herein by reference.
  • Urethane resin compositions have excellent flexibility, elasticity, etc., and are used in various applications such as automobile parts, home appliance parts, packaging materials, leather-like sheets, and printing rolls.
  • a urethane resin composition As such a urethane resin composition, a polyol having no aromatic ring and a polyisocyanate having an aromatic ring are reacted to produce a urethane prepolymer having an isocyanate group terminal, and the urethane prepolymer is reacted with a branched diol to form a main agent.
  • a urethane resin composition containing a curing agent has been proposed (see, for example, Patent Document 1).
  • the present invention has been made in view of the above circumstances, and an object of the present invention is to achieve both flexibility, scratch resistance, and solvent resistance.
  • the resin composition of the present invention contains a main agent (i), a curing agent (ii), and a slipper-imparting agent (iii), and the main agent (i) contains a polymer (A).
  • the polymer (A) is a polyol (a) or a reaction product of the polyol (a) and a polyisocyanate (b), which has a hydroxyl group, and the polyol (a) is a liquid polycarbonate at 25 ° C.
  • R 1 and R 2 each independently represent a methyl group or a hydroxyl group.
  • n represents an integer from 1 to 3,000.
  • the resin composition of the present invention can have both flexibility, scratch resistance, and solvent resistance.
  • the resin composition of the present invention contains a main agent (i) and a curing agent (ii).
  • the main agent (i) and the curing agent (ii) may each contain components other than the components directly involved in the formation of the cured product (for example, polymers, compounds having a curing action, etc.), and the main agent (i)
  • the composition of i) and the composition of the curing agent (ii) may be used.
  • the main agent (i) contains a polymer (A) and a compound (B) represented by the following formula (1).
  • R 1 and R 2 each independently represent a methyl group or a hydroxyl group.
  • n represents an integer from 1 to 3,000.
  • the polymer (A) is a polyol (a) or a reaction product of the polyol (a) and the polyisocyanate (b), and has a hydroxyl group.
  • the polyol (a) contains a polycarbonate polyol (a1) that is liquid at 25 ° C. (hereinafter, may be referred to as "liquid polycarbonate polyol (a1)").
  • liquid polycarbonate polyol (a1) examples include an esterification reaction product of a carbonic acid ester and a polyhydric alcohol, and a reaction product of a polyhydric alcohol and a phosgene, which is liquid at 25 ° C.
  • an aliphatic carbonate an alicyclic carbonate (hereinafter, including an alicyclic structure may be referred to as an "alicyclic”).
  • aromatic carbonates hereinafter, the inclusion of aromatic structures may be collectively referred to as "aromatic”
  • the aliphatic carbonate include saturated aliphatic carbonates such as dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, di-n-butyl carbonate, diisobutyl carbonate, ethyl-n-butyl carbonate and ethylisobutyl carbonate; ethylene carbonate, trimethylene carbonate, etc.
  • Tetramethylene carbonate 1,2-propylene carbonate, 1,2-butylene carbonate, 1,3-butylene carbonate, 2,3-butylene carbonate, 1,2-pentylene carbonate, 1,3-pentylene carbonate, 1, Examples thereof include unsaturated aliphatic carbonates such as 4-pentylene carbonate, 1,5-pentylene carbonate, 2,3-pentylene carbonate and 2,4-pentylene carbonate.
  • the aromatic carbonate include diphenyl carbonate and dibenzyl carbonate.
  • polyhydric alcohol one kind or two or more kinds can be used, for example, ethylene glycol, propylene glycol, butanediol, pentanediol, 3-methyl-1,5-pentanediol, hexanediol, diethylene glycol, di.
  • Linear or branched diols such as propylene glycol, triethylene glycol, tripropylene glycol, polyethylene glycol, polypropylene glycol; alicyclic diols such as 1,4-cyclohexanedimethanol, hydrogenated bisphenol A; trimethylolmethane , Trimethylol propane, ditrimethylol propane, pentaerythritol, dipentaerythritol and other trifunctional or higher functional polyols.
  • the liquid polycarbonate polyol may be liquid at 25 ° C., may be an amorphous or crystalline polycarbonate polyol, and is preferably an amorphous polycarbonate polyol.
  • the number of hydroxyl groups contained in the liquid polycarbonate polyol is preferably 2.
  • the viscosity of the liquid polycarbonate polyol is preferably 10,000 mPa ⁇ s or less, more preferably 7,000 mPa ⁇ s or less, still more preferably 5,000 mPa ⁇ s or less, for example 100 mPa ⁇ s, at room temperature (25 ° C.). As mentioned above, it is preferably 500 mPa ⁇ s or more.
  • the number average molecular weight of the liquid polycarbonate polyol is preferably more than 500, more preferably 600 or more, still more preferably 700 or more, preferably less than 2,000, more preferably 1800 or less, still more preferably 1,500. It is as follows.
  • the number average molecular weight and the weight average molecular weight represent conversion values obtained by gel permeation chromatography (GPC) using polystyrene as a standard sample.
  • the glass transition temperature of the liquid polycarbonate polyol is preferably ⁇ 100 ° C. or higher, more preferably ⁇ 90 ° C. or higher, further preferably ⁇ 80 ° C. or higher, particularly preferably ⁇ 75 ° C. or higher, and preferably ⁇ 5 ° C. or lower. It is more preferably ⁇ 15 ° C. or lower, further preferably ⁇ 25 ° C. or lower, and particularly preferably ⁇ 35 ° C. or lower.
  • the content of the liquid polycarbonate polyol is preferably 70% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, and the upper limit is 100% by mass in the polyol (a).
  • the polyol (a) may contain other polyols (a2) in addition to the polycarbonate polyol (a1) which is liquid at 25 ° C.
  • examples of the other polyol (a2) include polyester polyols, polyether polyols, polycarbonate polyols other than the liquid polycarbonate polyol (a1), low molecular weight polyols, and the like.
  • polyester polyol one kind or two or more kinds can be used.
  • a polyester polyol obtained by reacting a low molecular weight polyol with a polycarboxylic acid; a cyclic ester compound such as ⁇ -caprolactone is ring-opened.
  • Polyester polyols obtained by polymerization reaction; polyester polyols obtained by copolymerizing these compounds and the like can be mentioned.
  • the low molecular weight polyol used for producing the polyester polyol one kind or two or more kinds can be used, for example, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1 , 3-Propanediol, Dipropylene glycol, Tripropylene glycol, 1,2-Butandiol, 1,3-Butandiol, 1,4-Butandiol, 2,3-Butandiol, 1,5-Pentanediol, Neo Pentyl glycol, 1,5-hexanediol, 1,6-hexanediol, 2,5-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decane Diol, 1,11-undecanediol, 1,12-dodecanediol, 2-methyl
  • polystyrene resin is 50.
  • examples thereof include aliphatic polyols having a temperature of 300 or more; polyols having an alicyclic structure such as cyclohexanedimethanol and hydrogenated bisphenol A; polyols having an aromatic structure such as bisphenol A and bisphenol F.
  • polycarboxylic acid one kind or two or more kinds can be used, for example, an aliphatic polycarboxylic acid such as succinic acid, adipic acid, sebacic acid, dodecanedicarboxylic acid; 1,4-cyclohexanedicarboxylic acid, cyclohexane.
  • Alicyclic polycarboxylic acids such as tricarboxylic acids; aromatic polycarboxylic acids such as terephthalic acid, isophthalic acid, phthalic acid and naphthalenedicarboxylic acid; anhydrides or esterified products thereof.
  • the polyether polyol one kind or two or more kinds can be used.
  • the compound having two or more active hydrogen atoms include propylene glycol, trimethylolglycol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, glycerin, and di.
  • the alkylene oxide include propylene oxide, butylene oxide, styrene oxide, epichlorohydrin, and tetrahydrofuran.
  • polycarbonate polyol other than the liquid polycarbonate polyol (a1) examples include a polycarbonate polyol that is solid at 25 ° C.
  • the number average molecular weight of the polyester polyol, the polyether polyol, and the polycarbonate polyol other than the polycarbonate polyol (a1) is preferably more than 300, more preferably 500 or more, still more preferably 700 or more, and preferably 10,000 or less. , More preferably 5,000 or less, still more preferably 4,000 or less.
  • the low molecular weight polyol one kind or two or more kinds can be used, for example, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1,3-propanediol, dipropylene.
  • Glycol tripropylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, neopentyl glycol, 1,5-hexane Diol, 1,6-hexanediol, 2,5-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol , 1,12-Dodecanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 3-methyl-1,5-pentanediol, 2 An aliphatic polyol having a
  • the content of the other polyol is, for example, 30% by mass or less, 20% by mass or less, 10% by mass or less, and the lower limit is 0% by mass in the polyol (a).
  • polyisocyanate (b) one kind or two or more kinds can be used, and examples thereof include aliphatic polyisocyanates, alicyclic polyisocyanates, aromatic polyisocyanates, and aliphatic or alicyclic polyisocyanates. It is preferable to use it.
  • aliphatic or alicyclic polyisocyanate one type or two or more types can be used, for example, tetramethylene diisocyanate, 1,6-hexamethylene diisocyanate, dodecamethylene diisocyanate, trimethylhexamethylene diisocyanate, 1,3.
  • -Cyclopentylene diisocyanate 1,3-cyclohexamethylene diisocyanate, 1,4-cycloheximethylene diisocyanate, 1,3-di (isocyanate methyl) cyclohexane, 1,4-di (isocyanate methyl) cyclohexane, lysine diisocyanate, isophorone diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, 2,4'-dicyclohexylmethane diisocyanate, 2,2'-dicyclohexylmethane diisocyanate, 3,3'-dimethyl-4,4'-dicyclohexylmethane diisocyanate and the like can be used.
  • an allophanate-modified product or an isocyanurate-modified product of the aliphatic or alicyclic polyisocyanate can be used.
  • an allophanate modified or isocyanurate modified product of an aliphatic or alicyclic polyisocyanate is preferable, an isocyanurate modified product of an aliphatic or alicyclic polyisocyanate is more preferable, and an isocyanurate modified product of an aliphatic polyisocyanate is more preferable. Is even more preferable.
  • the molar ratio (NCO / OH) of the isocyanate group contained in the polyisocyanate (b) to the hydroxyl group contained in the polyol (a) is preferably 0.8 or more, more preferably 0.9 or more, still more preferably 0.9 or more. It is 1.0 or more, preferably 1.3 or less, more preferably 1.2 or less, and further preferably 1.1 or less.
  • the polymer (A) may be the polyol (a) as it is, or may be produced by reacting the polyol (a) with the polyisocyanate (b).
  • a urethanization catalyst When reacting the polyol (a) and the polyisocyanate (b), a urethanization catalyst may coexist, if necessary.
  • the urethanization catalyst one kind or two or more kinds can be used, and for example, a nitrogen-containing compound such as triethylamine, tributylamine, benzyldibutylamine, triethylenediamine, N-methylmorpholin; or titanium tetrabutoxide, dibutyltin oxide.
  • Organic metal compounds; or inorganic compounds such as iron chloride and zinc chloride.
  • a reaction solvent may coexist during the reaction.
  • the reaction solvent one kind or two or more kinds can be used, for example, an aromatic hydrocarbon solvent such as toluene and xylene; a ketone solvent such as acetone, methyl ethyl ketone, cyclohexanone and acetylacetone; and an ether solvent such as tetrahydrofuran and dioxane. ; Ester solvent such as ethyl acetate and butyl acetate; nitrile solvent such as acetonitrile; amide solvent such as dimethylformamide and N-methylpyrrolidone.
  • the reaction temperature can be, for example, 50 to 90 ° C., and the reaction time can be, for example, 2 to 24 hours.
  • the reaction pressure may be normal pressure, pressurization, or depressurization.
  • the reaction atmosphere may be an inert gas atmosphere such as nitrogen or argon, or may be a dry air atmosphere, a closed condition, or other conditions where water is not mixed.
  • the hydroxyl group equivalent of the polymer (A) is preferably 400 g / eq. As mentioned above, more preferably 450 g / eq. The above is preferable, and 4000 g / eq. Hereinafter, more preferably 3000 g / eq. It is as follows.
  • the curing agent (ii) contains a polyisocyanate compound (d).
  • the polyisocyanate compound (d) has two or more isocyanate groups.
  • the polyisocyanate compound (d) one kind or two or more kinds can be used.
  • the diisocyanate compound having two isocyanate groups an alicyclic structure such as cyclohexanediisocyanate, dicyclohexylmethanediisocyanate, isophoronediisocyanate or the like can be used.
  • the polyisocyanate compound (d) preferably contains a polyisocyanate compound having three or more isocyanate groups.
  • the content of the polyisocyanate compound having 3 or more isocyanate groups is preferably 50% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more in the polyisocyanate compound (d).
  • the upper limit is 100% by mass.
  • the content of the curing agent (ii) is less than 50% by mass, preferably 40% by mass or less, and more preferably 30% by mass or less in the urethane resin composition (in the components forming the urethane resin composition). More preferably, it is 20% by mass or less, and the lower limit is, for example, 0.1% by mass.
  • the molar ratio (NCO / OH) of the hydroxyl group of the polymer (A) contained in the main agent (i) to the isocyanate group of the polyisocyanate compound (d) contained in the curing agent (ii) is preferably 0.8. As mentioned above, it is more preferably 0.9 or more, preferably 1.5 or less, and more preferably 1.2 or less.
  • the slippery imparting agent (iii) contains a compound (B) represented by the following formula (1).
  • R 1 and R 2 each independently represent a methyl group or a hydroxyl group.
  • n represents an integer from 1 to 3,000.
  • the slippery imparting agent (iii) may be contained in the urethane resin composition, and the mixing order of the main agent (i) and the curing agent (ii) is not particularly limited.
  • R 1 and R 2 are preferably methyl groups from the viewpoint of scratch resistance.
  • n is preferably 1 to 3,000, more preferably 5 to 2,500, and even more preferably 6 to 2,200.
  • the molecular weight of the compound (B) is, for example, 500 or more, more preferably 1,000 or more, still more preferably 5,000 or more, preferably 150,000 or less, more preferably 120,000 or less, still more preferably. It is 110,000 or less.
  • the molecular weight of the compound (B) is based on the kinematic viscosity of the compound (B) at 25 ° C. J. It can be obtained by Barry's formula.
  • the compound (B) may be mixed with the main agent (i) and the curing agent (ii) as it is, or may be mixed after being dispersed in a dispersion medium such as water in advance.
  • the content of the compound (B) is preferably 0.1 part by mass or more, more preferably 0.2 part by mass or more, based on 100 parts by mass of the total of the main agent (i) and the curing agent (ii). It is more preferably 0.5 parts by mass or more, preferably 10 parts by mass or less, more preferably 5 parts by mass or less, still more preferably 3 parts by mass or less.
  • the resin composition may contain an organic solvent (C) in the main agent (i) or the curing agent (ii) (preferably in the main agent (i)).
  • organic solvent (C) one kind or two or more kinds can be used, for example, aromatic hydrocarbon solvents such as toluene and xylene; ketone solvents such as acetone, methyl ethyl ketone, cyclohexanone and acetylacetone; tetrahydrofuran, dioxane and the like.
  • Ether solvent ester solvent such as ethyl acetate and butyl acetate
  • nitrile solvent such as acetonitrile
  • amide solvent such as dimethylformamide and N-methylpyrrolidone.
  • the content of the organic solvent (C) is preferably 30% by mass or more, more preferably 40% by mass or more, still more preferably 50% by mass or more, and preferably 80% by mass or less in the urethane resin composition. It is more preferably 70% by mass or less, still more preferably 65% by mass or less.
  • the urethane resin composition may contain other additives (D) in addition to the main agent (i), the curing agent (ii), and the slipper-imparting agent (iii).
  • the other additive (D) include a tackifier, a leveling agent, a catalyst, a plasticizer, a stabilizer, a filler, a pigment, a dye, a flame retardant, and the like, and these include the main agent (i) and curing. It may be premixed with a part or all of the agent (iii) and the slip-imparting agent (iii).
  • the content thereof is, for example, 30% by mass or less, 10% by mass or less, 5% by mass or less, and the lower limit is 0% by mass, based on the total amount of the urethane resin composition. is there.
  • the cured product of the present invention can be obtained by mixing and curing the main agent (i), the curing agent (ii), and the slipper-imparting agent (iii).
  • the curing temperature can be, for example, 40 to 250 ° C., and the curing time can be, for example, about 1 to 1,000 seconds.
  • a drying step may be provided in advance before the curing, or a secondary curing step may be provided after the curing.
  • the secondary curing temperature can be, for example, 40 to 100 ° C., and the secondary curing time can be, for example, 1 to 24 hours.
  • a film obtained by applying the urethane resin composition to a base material and curing it to form a cured coating film is also included in the technical scope of the present invention.
  • the base material is not particularly limited, and wood; polyester resin, epoxy resin, polyamide resin, acrylic resin, polyolefin resin, polycarbonate resin, polyurethane resin, ABS resin, polyvinyl chloride resin, polystyrene resin, phenol resin, melamine resin. , Urea resin, alkyd resin and other synthetic or natural resins; metals such as aluminum, iron, copper, zinc, iron alloys, aluminum alloys, copper alloys and zinc alloys; glass; base materials such as ceramics can be used.
  • Examples of the method of applying the urethane resin composition to an article include a dip coating method, a spin coating method, a flow coating method, a spray coating method, a roll coating method, a gravure roll coating method, an air doctor coating method, a blade coating method, and a wire.
  • Doctor coat method, knife coat method, reverse coat method, transferor coat method, microgravure coat method, kiss coat method, cast coat method, slot orifice coat method, calendar coat method, die coat method and the like can be appropriately adopted. ..
  • the thickness of the cured coating film is, for example, 1 ⁇ m or more, preferably 3 ⁇ m or more, more preferably 5 ⁇ m or more, preferably 200 ⁇ m or less, more preferably 100 ⁇ m or less, still more preferably 50 ⁇ m or less.
  • the urethane resin composition can be suitably used for articles such as automobiles, automobile parts, home appliances, mobile phones, industrial supplies, medical supplies, optical members, robot supplies, packaging materials, OA equipment, and sports equipment.
  • Preparation Example 1 100 parts by mass of methyl ethyl ketone and 100 parts by mass of polycarbonate diol (Duranol T-5652, manufactured by Asahi Kasei Co., Ltd.) were placed in a nitrogen-substituted container equipped with a thermometer, a nitrogen gas introduction tube, and a stirrer and stirred. Then, 8 parts by mass of an isocyanurate form of hexamethylene diisocyanate (Bernock DN-902S) and 0.01 part by mass of dioctyl tin versate were added. After raising the internal temperature to 60 ° C.
  • polycarbonate diol Duranol T-5652, manufactured by Asahi Kasei Co., Ltd.
  • the mixture is stirred for 3 hours while maintaining the temperature, and the main agent (i) containing a prepolymer (A-1) having a hydroxyl group at the molecular end having a hydroxyl group equivalent weight of 1954. -1) was obtained.
  • PTMG2000 represents polyoxytetramethylene glycol (PTMG2000, molecular weight 2,000, manufactured by Mitsubishi Chemical Corporation)
  • G3452 represents a polycarbonate polyol (G3452, number average molecular weight 2,000, manufactured by Asahi Kasei Co., Ltd.).
  • UH-200 represents a polycarbonate polyol (UH-200, average molecular weight 2,000, manufactured by Ube Industries, Ltd.)
  • T5652 represents a polycarbonate polyol (T5652, number average molecular weight 2,000, manufactured by Asahi Kasei Co., Ltd.).
  • T5651 represents a polycarbonate polyol (T5651, number average molecular weight 1,000, manufactured by Asahi Kasei Co., Ltd.), and UM-90 represents a polycarbonate polyol (UM-90, number average molecular weight 900, manufactured by Ube Industries, Ltd.), DN-902S. Represents an isocyanurate form of hexamethylene diisocyanate (Bernock DN-902S, manufactured by DIC Co., Ltd.).
  • Example 1 100 parts by mass of the main agent (i) and 5.3 parts by mass of the curing agent (ii) (isocyanurate form of hexamethylene diisocyanate (Bernock DN-902S)) were mixed so that the NCO / OH ratio was 1.10, and the mixture was further slipped.
  • a thermosetting urethane resin composition by mixing 0.5 parts by mass of a sex-imparting agent (iii) Wacker AK-1000 (dimethylpolysiloxane oil) and 1.5 parts by mass of a leveling agent (Silclean 3700, manufactured by Big Chemie Japan). I got the thing (1).
  • thermosetting urethane resin composition (1) is the same as in Example 1 except that the main agent (i), the curing agent (ii), and the slippering agent (iii) are changed as shown in Table 2 or Table 3. )-(8), comparative compositions (1)-(7) were obtained.
  • the obtained urethane resin composition and comparative composition were evaluated by the following methods.
  • thermosetting urethane resin compositions obtained in Examples and Comparative Examples were applied onto a PET film with a knife coater so that the solid content film thickness was 30 microns, and at 70 ° C. for 2 minutes, and further at 110 ° C. for 2 minutes. It was dried to prepare a polyurethane resin film.
  • a test piece of a polyurethane resin film having a width of 5 mm and a length of 50 mm was cut out into strips, and a tensile test was conducted using a tensile tester in an environment with a chuck distance of 40 mm, a tensile speed of 10 mm / sec, and a temperature of 23 ° C.
  • the stress at 100% elongation is 100% modulus, and the elongation at break is elongation.
  • the loss ratio of the amount of heat obtained from the difference between the amount of heat given when the test piece was pulled and the amount of heat released when the test piece was pulled back from the integrated value of the graph of the applied load and the amount of deformation was defined as the hysteresis loss.
  • HDI represents hexamethylene diisocyanate
  • AK1000 dimethyl silicone oil (AK1000, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.)
  • AK10000 dimethyl silicone oil (AK10000, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.).
  • AK100,000 dimethyl silicone oil (AK100,000, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.)
  • C800 represents a silicone emulsion (C800, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.)
  • KF53 represents methylphenyl silicone oil (KF-). 53, manufactured by Shin-Etsu Silicone Co., Ltd.)
  • BYK-333 represents polyether-modified polydimethylsiloxane (BYK-333, manufactured by Big Chemie Japan Co., Ltd.).
  • Examples 1 to 8 are examples of the present invention, and were able to achieve both flexibility, scratch resistance, and solvent resistance. Comparative Examples 1 to 3 were examples in which the slipper-imparting agent (iii) was not contained, and the scratch resistance was insufficient. Comparative Examples 4 and 5 are examples in which a polycarbonate polyol that is liquid at 25 ° C. is not used as the polymer, and the scratch resistance is insufficient or the solvent resistance is insufficient.

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Abstract

The problem addressed by the present invention is to balance flexibility, scratch resistance, and solvent resistance. The urethane resin composition of the present invention contains a base resin (i), a curing agent (ii), and a lubricant (iii) and is characterized in that the base resin (i) includes a polymer (A), the polymer (A) is a polyol (a) or the reaction product of a polyol (a) and a polyisocyanate (b) and has a hydroxyl group, the polyol (a) includes a polycarbonate polyol (a1) that is liquid at 25°C, the curing agent (ii) includes a polyisocyanate compound (d), and the lubricant (iii) includes a compound (B) represented by formula (1). [In formula (1), R1 and R2 each independently represent a methyl group or a hydroxyl group. n represents an integer of 1-3,000.]

Description

ウレタン樹脂組成物及びフィルムUrethane resin composition and film
 本発明は、ウレタン樹脂組成物及びフィルムに関する。
 本願は、2019年4月19日に、日本に出願された特願2019-080002に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to urethane resin compositions and films.
The present application claims priority based on Japanese Patent Application No. 2019-080002 filed in Japan on April 19, 2019, the contents of which are incorporated herein by reference.
 ウレタン樹脂組成物は、柔軟性、弾性等に優れる性質を有しており、自動車部品、家電部品、包装材、皮革様シート、印刷ロール等の様々な用途で使用されている。 Urethane resin compositions have excellent flexibility, elasticity, etc., and are used in various applications such as automobile parts, home appliance parts, packaging materials, leather-like sheets, and printing rolls.
 こうしたウレタン樹脂組成物として、芳香環を有しないポリオールと芳香環を有するポリイソシアネートを反応させてイソシアネート基末端のウレタンプレポリマーを製造し、このウレタンプレポリマーと分岐ジオールとを反応させた主剤と、硬化剤とを含むウレタン樹脂組成物が提案されている(例えば、特許文献1ご参照)。 As such a urethane resin composition, a polyol having no aromatic ring and a polyisocyanate having an aromatic ring are reacted to produce a urethane prepolymer having an isocyanate group terminal, and the urethane prepolymer is reacted with a branched diol to form a main agent. A urethane resin composition containing a curing agent has been proposed (see, for example, Patent Document 1).
特開2018-150421号公報JP-A-2018-150421
 ところが、従来から知られる樹脂組成物では、柔軟性と、耐擦傷性と、耐溶剤性との両立が十分に満足できるものではない場合があった。本発明は、前記事情に鑑みてなされたものであり、柔軟性と、耐擦傷性と、耐溶剤性との両立を課題とする。 However, with the conventionally known resin compositions, there are cases where the compatibility of flexibility, scratch resistance, and solvent resistance is not sufficiently satisfied. The present invention has been made in view of the above circumstances, and an object of the present invention is to achieve both flexibility, scratch resistance, and solvent resistance.
 従来では、耐擦傷性を向上するため、樹脂成形体の硬度を高める試みが多くなされていた。しかし、樹脂成形体の硬度を高めた場合、樹脂自体の硬度にも上限がある一方、いったん樹脂が破壊されると形状が回復しないため傷が残り、結果として、十分に耐擦傷性を向上することができない場合があった。本発明者らは、こうした従来からの樹脂硬度を高める試みとは逆の発想で、樹脂成形体の硬度を抑えつつ、変形回復率を高め、さらに、樹脂成形体表面の平滑性を高めることを着想した。 Conventionally, many attempts have been made to increase the hardness of the resin molded product in order to improve the scratch resistance. However, when the hardness of the resin molded product is increased, the hardness of the resin itself has an upper limit, but once the resin is destroyed, the shape is not restored and scratches remain, and as a result, the scratch resistance is sufficiently improved. Sometimes I couldn't. The present inventors have decided to improve the deformation recovery rate while suppressing the hardness of the resin molded product, and further to improve the smoothness of the surface of the resin molded product, in the opposite idea to the conventional attempt to increase the resin hardness. I was inspired.
 そこで、ポリオール成分として25℃で液状のポリカーボネートジオールを使用し、ソフトセグメントの柔軟性を向上させるとともに、滑性を付与するために特定の滑性付与剤を添加したところ、柔軟な樹脂になるにも関わらず、表面の滑性向上効果と柔軟性からもたらされる応力分散の効果が相乗したことによって樹脂表面に傷が残らず、その結果として、柔軟性と耐擦傷性とを両立可能な樹脂成形体が得られることを見出した。さらにポリカーボネートジオールを使用することで耐溶剤性の課題を解決できることを見出し、本発明を完成した。 Therefore, when a polycarbonate diol liquid at 25 ° C. was used as a polyol component to improve the flexibility of the soft segment and a specific slipper imparting agent was added to impart slipperiness, a flexible resin was obtained. Despite this, the synergistic effect of improving the slipperiness of the surface and the effect of stress dispersion brought about by the flexibility leave no scratches on the resin surface, and as a result, resin molding that can achieve both flexibility and scratch resistance. I found that I could get a body. Furthermore, they have found that the problem of solvent resistance can be solved by using a polycarbonate diol, and have completed the present invention.
 本発明の樹脂組成物は、主剤(i)と、硬化剤(ii)と、滑性付与剤(iii)とを含み、前記主剤(i)が、ポリマー(A)を含むものであり、前記ポリマー(A)が、ポリオール(a)又はポリオール(a)とポリイソシアネート(b)との反応物であって、水酸基を有するものであり、前記ポリオール(a)が、25℃において液状であるポリカーボネートポリオール(a1)を含むものであり、前記硬化剤(ii)が、ポリイソシアネート化合物(d)を含み、前記滑性付与剤(iii)が、以下の式(1)で表される化合物(B)を含む。 The resin composition of the present invention contains a main agent (i), a curing agent (ii), and a slipper-imparting agent (iii), and the main agent (i) contains a polymer (A). The polymer (A) is a polyol (a) or a reaction product of the polyol (a) and a polyisocyanate (b), which has a hydroxyl group, and the polyol (a) is a liquid polycarbonate at 25 ° C. The compound (B) containing the polyol (a1), the curing agent (ii) containing the polyisocyanate compound (d), and the slipper-imparting agent (iii) represented by the following formula (1). )including.
Figure JPOXMLDOC01-appb-C000002
 
Figure JPOXMLDOC01-appb-C000002
 
[式(1)中、R1、R2は、それぞれ独立に、メチル基又は水酸基を表す。nは、1~3,000の整数を表す。] [In formula (1), R 1 and R 2 each independently represent a methyl group or a hydroxyl group. n represents an integer from 1 to 3,000. ]
 本発明の樹脂組成物は、柔軟性と、耐擦傷性と、耐溶剤性とを両立することができる。 The resin composition of the present invention can have both flexibility, scratch resistance, and solvent resistance.
 本発明の樹脂組成物は、主剤(i)と硬化剤(ii)とを含む。本発明において、主剤(i)及び硬化剤(ii)は、それぞれ、硬化物形成に直接関与する成分(例えば、ポリマー、硬化作用を有する化合物等)以外の成分を含んでいてもよく、主剤(i)の組成物、硬化剤(ii)の組成物であってもよい。 The resin composition of the present invention contains a main agent (i) and a curing agent (ii). In the present invention, the main agent (i) and the curing agent (ii) may each contain components other than the components directly involved in the formation of the cured product (for example, polymers, compounds having a curing action, etc.), and the main agent (i) The composition of i) and the composition of the curing agent (ii) may be used.
 前記主剤(i)は、ポリマー(A)、以下の式(1)で表される化合物(B)を含む。 The main agent (i) contains a polymer (A) and a compound (B) represented by the following formula (1).
Figure JPOXMLDOC01-appb-C000003
 
Figure JPOXMLDOC01-appb-C000003
 
[式(1)中、R1、R2は、それぞれ独立に、メチル基又は水酸基を表す。nは、1~3,000の整数を表す。] [In formula (1), R 1 and R 2 each independently represent a methyl group or a hydroxyl group. n represents an integer from 1 to 3,000. ]
 前記ポリマー(A)は、ポリオール(a)又はポリオール(a)及びポリイソシアネート(b)の反応物であって、水酸基を有するものである。 The polymer (A) is a polyol (a) or a reaction product of the polyol (a) and the polyisocyanate (b), and has a hydroxyl group.
 前記ポリオール(a)は、25℃において液状であるポリカーボネートポリオール(a1)(以下、「液状ポリカーボネートポリオール(a1)」という場合がある。)を含む。 The polyol (a) contains a polycarbonate polyol (a1) that is liquid at 25 ° C. (hereinafter, may be referred to as "liquid polycarbonate polyol (a1)").
 前記液状ポリカーボネートポリオール(a1)としては、例えば、炭酸エステルと多価アルコールとのエステル化反応物、多価アルコールとホスゲンとの反応物のうち、25℃において液状のものが挙げられる。 Examples of the liquid polycarbonate polyol (a1) include an esterification reaction product of a carbonic acid ester and a polyhydric alcohol, and a reaction product of a polyhydric alcohol and a phosgene, which is liquid at 25 ° C.
 前記炭酸エステルとしては、1種又は2種以上を用いることができ、例えば、脂肪族カーボネート、脂環式カーボネート(以下、脂環構造を含むことを「脂環式」という場合がある。)、芳香族カーボネートが挙げられる(以下、芳香族構造を含むことを総称して「芳香族」という場合がある。)。脂肪族カーボネートとしては、ジメチルカーボネート、ジエチルカーボネート、エチルメチルカーボネート、ジ-n-ブチルカーボネート、ジイソブチルカーボネート、エチル-n-ブチルカーボネート、エチルイソブチルカーボネート等の飽和脂肪族カーボネート;エチレンカーボネート、トリメチレンカーボネート、テトラメチレンカーボネート、1,2-プロピレンカーボネート、1,2-ブチレンカーボネート、1,3-ブチレンカーボネート、2,3-ブチレンカーボネート、1,2-ペンチレンカーボネート、1,3-ペンチレンカーボネート、1,4-ペンチレンカーボネート、1,5-ペンチレンカーボネート、2,3-ペンチレンカーボネートおよび2,4-ペンチレンカーボネート等の不飽和脂肪族カーボネートなどが挙げられる。芳香族カーボネートとしては、ジフェニルカーボネート、ジベンジルカーボネート等が挙げられる。 As the carbonic acid ester, one kind or two or more kinds can be used, for example, an aliphatic carbonate, an alicyclic carbonate (hereinafter, including an alicyclic structure may be referred to as an "alicyclic"). Examples include aromatic carbonates (hereinafter, the inclusion of aromatic structures may be collectively referred to as "aromatic"). Examples of the aliphatic carbonate include saturated aliphatic carbonates such as dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, di-n-butyl carbonate, diisobutyl carbonate, ethyl-n-butyl carbonate and ethylisobutyl carbonate; ethylene carbonate, trimethylene carbonate, etc. Tetramethylene carbonate, 1,2-propylene carbonate, 1,2-butylene carbonate, 1,3-butylene carbonate, 2,3-butylene carbonate, 1,2-pentylene carbonate, 1,3-pentylene carbonate, 1, Examples thereof include unsaturated aliphatic carbonates such as 4-pentylene carbonate, 1,5-pentylene carbonate, 2,3-pentylene carbonate and 2,4-pentylene carbonate. Examples of the aromatic carbonate include diphenyl carbonate and dibenzyl carbonate.
 前記多価アルコールとしては、1種又は2種以上を用いることができ、例えば、エチレングリコール、プロピレングリコール、ブタンジオール、ペンタンジオール、3-メチル-1,5-ペンタンジオール、ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、トリプロピレングリコール、ポリエチレングリコール、ポリプロピレングリコール等の直鎖状又は分岐鎖状のジオール;1,4-シクロヘキサンジメタノール、水添ビスフェノールA等の脂環式ジオール;トリメチロールメタン、トリメチロールプロパン、ジトリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール等の3官能以上のポリオールなどが挙げられる。 As the polyhydric alcohol, one kind or two or more kinds can be used, for example, ethylene glycol, propylene glycol, butanediol, pentanediol, 3-methyl-1,5-pentanediol, hexanediol, diethylene glycol, di. Linear or branched diols such as propylene glycol, triethylene glycol, tripropylene glycol, polyethylene glycol, polypropylene glycol; alicyclic diols such as 1,4-cyclohexanedimethanol, hydrogenated bisphenol A; trimethylolmethane , Trimethylol propane, ditrimethylol propane, pentaerythritol, dipentaerythritol and other trifunctional or higher functional polyols.
 前記液状ポリカーボネートポリオールは、25℃において液状であればよく、非晶性又は結晶性ポリカーボネートポリオールであってもよく、非晶性ポリカーボネートポリオールであることが好ましい。前記液状ポリカーボネートポリオールに含まれる水酸基の数は、2であることが好ましい。 The liquid polycarbonate polyol may be liquid at 25 ° C., may be an amorphous or crystalline polycarbonate polyol, and is preferably an amorphous polycarbonate polyol. The number of hydroxyl groups contained in the liquid polycarbonate polyol is preferably 2.
 前記液状ポリカーボネートポリオールの粘度は、室温(25℃)において、好ましくは10,000mPa・s以下、より好ましくは7,000mPa・s以下、さらに好ましくは5,000mPa・s以下であり、例えば100mPa・s以上、好ましくは500mPa・s以上である。 The viscosity of the liquid polycarbonate polyol is preferably 10,000 mPa · s or less, more preferably 7,000 mPa · s or less, still more preferably 5,000 mPa · s or less, for example 100 mPa · s, at room temperature (25 ° C.). As mentioned above, it is preferably 500 mPa · s or more.
 前記液状ポリカーボネートポリオールの数平均分子量は、好ましくは500超、より好ましくは600以上、さらに好ましくは700以上であり、好ましくは2,000未満、より好ましくは1,800以下、さらに好ましくは1,500以下である。 The number average molecular weight of the liquid polycarbonate polyol is preferably more than 500, more preferably 600 or more, still more preferably 700 or more, preferably less than 2,000, more preferably 1800 or less, still more preferably 1,500. It is as follows.
 本明細書において、数平均分子量、重量平均分子量は、ゲル・パーミエーション・クロマトグラフィ(GPC)により、ポリスチレンを標準試料として用いて得られる換算値を表す。 In the present specification, the number average molecular weight and the weight average molecular weight represent conversion values obtained by gel permeation chromatography (GPC) using polystyrene as a standard sample.
 前記液状ポリカーボネートポリオールのガラス転移温度は、好ましくは-100℃以上、より好ましくは-90℃以上、さらに好ましくは-80℃以上、特に好ましくは-75℃以上であり、好ましくは-5℃以下、より好ましくは-15℃以下、さらに好ましくは-25℃以下、特に好ましくは-35℃以下である。 The glass transition temperature of the liquid polycarbonate polyol is preferably −100 ° C. or higher, more preferably −90 ° C. or higher, further preferably −80 ° C. or higher, particularly preferably −75 ° C. or higher, and preferably −5 ° C. or lower. It is more preferably −15 ° C. or lower, further preferably −25 ° C. or lower, and particularly preferably −35 ° C. or lower.
 前記液状ポリカーボネートポリオールの含有率は、前記ポリオール(a)中、好ましくは70質量%以上、より好ましくは80質量%以上、さらに好ましくは90質量%以上であり、上限は100質量%である。 The content of the liquid polycarbonate polyol is preferably 70% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, and the upper limit is 100% by mass in the polyol (a).
 前記ポリオール(a)は、前記25℃において液状であるポリカーボネートポリオール(a1)以外に、その他のポリオール(a2)を含んでいてもよい。前記その他のポリオール(a2)としては、例えば、ポリエステルポリオール、ポリエーテルポリオール、前記液状ポリカーボネートポリオール(a1)以外のポリカーボネートポリオール、低分子量ポリオールなどが挙げられる。 The polyol (a) may contain other polyols (a2) in addition to the polycarbonate polyol (a1) which is liquid at 25 ° C. Examples of the other polyol (a2) include polyester polyols, polyether polyols, polycarbonate polyols other than the liquid polycarbonate polyol (a1), low molecular weight polyols, and the like.
 前記ポリエステルポリオールとしては、1種又は2種以上を用いることができ、例えば、低分子量のポリオールと、ポリカルボン酸とを反応して得られるポリエステルポリオール;ε-カプロラクトン等の環状エステル化合物を開環重合反応して得られるポリエステルポリオール;これらを共重合して得られるポリエステルポリオール等が挙げられる。 As the polyester polyol, one kind or two or more kinds can be used. For example, a polyester polyol obtained by reacting a low molecular weight polyol with a polycarboxylic acid; a cyclic ester compound such as ε-caprolactone is ring-opened. Polyester polyols obtained by polymerization reaction; polyester polyols obtained by copolymerizing these compounds and the like can be mentioned.
 前記ポリエステルポリオールの製造に用いられる低分子量のポリオールとしては、1種又は2種以上を用いることができ、例えば、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、ジプロピレングリコール、トリプロピレングリコール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、1,5-ペンタンジオール、ネオペンチルグリコール、1,5-ヘキサンジオール、1,6-ヘキサンジオール、2,5-ヘキサンジオール、1,7-ヘプタンジオール、1,8-オクタンジオール、1,9-ノナンジオール、1,10-デカンジオール、1,11-ウンデカンジオール、1,12-ドデカンジオール、2-メチル-1,3-プロパンジオール、ネオペンチルグリコール、2-ブチル-2-エチル-1,3-プロパンジオール、3-メチル-1,5-ペンタンジオール、2-エチル-1,3-ヘキサンジオール、2-メチル-1,8-オクタンジオール、グリセリン、トリメチロ-ルプロパン、ジトリメチロールプロパン、トリメチロールプロパン、ペンタエリスリトール等の分子量が50以上300以下である脂肪族ポリオール;シクロヘキサンジメタノール、水添ビスフェノールA等の脂環式構造を有するポリオール;ビスフェノールA及びビスフェノールF等の芳香族構造を有するポリオールなどが挙げられる。 As the low molecular weight polyol used for producing the polyester polyol, one kind or two or more kinds can be used, for example, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1 , 3-Propanediol, Dipropylene glycol, Tripropylene glycol, 1,2-Butandiol, 1,3-Butandiol, 1,4-Butandiol, 2,3-Butandiol, 1,5-Pentanediol, Neo Pentyl glycol, 1,5-hexanediol, 1,6-hexanediol, 2,5-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decane Diol, 1,11-undecanediol, 1,12-dodecanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 3-methyl- The molecular weight of 1,5-pentanediol, 2-ethyl-1,3-hexanediol, 2-methyl-1,8-octanediol, glycerin, trimethylolpropane, ditrimethylolpropane, trimethylolpropane, pentaerythritol, etc. is 50. Examples thereof include aliphatic polyols having a temperature of 300 or more; polyols having an alicyclic structure such as cyclohexanedimethanol and hydrogenated bisphenol A; polyols having an aromatic structure such as bisphenol A and bisphenol F.
 前記ポリカルボン酸としては、1種又は2種以上を用いることができ、例えば、コハク酸、アジピン酸、セバシン酸、ドデカンジカルボン酸等の脂肪族ポリカルボン酸;1,4-シクロヘキサンジカルボン酸、シクロヘキサントリカルボン酸等の脂環式ポリカルボン酸;テレフタル酸、イソフタル酸、フタル酸、ナフタレンジカルボン酸等の芳香族ポリカルボン酸;それらの無水物またはエステル化物などが挙げられる。 As the polycarboxylic acid, one kind or two or more kinds can be used, for example, an aliphatic polycarboxylic acid such as succinic acid, adipic acid, sebacic acid, dodecanedicarboxylic acid; 1,4-cyclohexanedicarboxylic acid, cyclohexane. Alicyclic polycarboxylic acids such as tricarboxylic acids; aromatic polycarboxylic acids such as terephthalic acid, isophthalic acid, phthalic acid and naphthalenedicarboxylic acid; anhydrides or esterified products thereof.
 前記ポリエーテルポリオールとしては、1種又は2種以上を用いることができ、例えば、活性水素原子を2つ以上有する化合物の1種又は2種以上を開始剤として、アルキレンオキサイドを付加重合させた化合物などが挙げられる。前記活性水素原子を2つ以上有する化合物としては、例えば、プロピレングリコール、トリメチレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール、グリセリン、ジグリセリン、トリメチロールエタン、トリメチロールプロパン、水、ヘキサントリオール等が挙げられる。また、前記アルキレンオキサイドとしては、例えば、プロピレンオキサイド、ブチレンオキサイド、スチレンオキサイド、エピクロルヒドリン、テトラヒドロフラン等が挙げられる。 As the polyether polyol, one kind or two or more kinds can be used. For example, a compound obtained by addition polymerization of an alkylene oxide using one kind or two or more kinds of compounds having two or more active hydrogen atoms as an initiator. And so on. Examples of the compound having two or more active hydrogen atoms include propylene glycol, trimethylolglycol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, glycerin, and di. Examples thereof include glycerin, trimethylolethane, trimethylolpropane, water and hexanetriol. Examples of the alkylene oxide include propylene oxide, butylene oxide, styrene oxide, epichlorohydrin, and tetrahydrofuran.
 前記液状ポリカーボネートポリオール(a1)以外のポリカーボネートポリオールとしては、例えば、25℃で固体状のポリカーボネートポリオールなどが挙げられる。 Examples of the polycarbonate polyol other than the liquid polycarbonate polyol (a1) include a polycarbonate polyol that is solid at 25 ° C.
 前記ポリエステルポリオール、前記ポリエーテルポリオール、前記ポリカーボネートポリオール(a1)以外のポリカーボネートポリオールの数平均分子量は、好ましくは300超、より好ましくは500以上、さらに好ましくは700以上であり、好ましくは10,000以下、より好ましくは5,000以下、さらに好ましくは4,000以下である。 The number average molecular weight of the polyester polyol, the polyether polyol, and the polycarbonate polyol other than the polycarbonate polyol (a1) is preferably more than 300, more preferably 500 or more, still more preferably 700 or more, and preferably 10,000 or less. , More preferably 5,000 or less, still more preferably 4,000 or less.
 前記低分子量ポリオールとしては、1種又は2種以上を用いることができ、例えば、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、ジプロピレングリコール、トリプロピレングリコール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、1,5-ペンタンジオール、ネオペンチルグリコール、1,5-ヘキサンジオール、1,6-ヘキサンジオール、2,5-ヘキサンジオール、1,7-ヘプタンジオール、1,8-オクタンジオール、1,9-ノナンジオール、1,10-デカンジオール、1,11-ウンデカンジオール、1,12-ドデカンジオール、2-メチル-1,3-プロパンジオール、ネオペンチルグリコール、2-ブチル-2-エチル-1,3-プロパンジオール、3-メチル-1,5-ペンタンジオール、2-エチル-1,3-ヘキサンジオール、2-メチル-1,8-オクタンジオール、グリセリン、トリメチロ-ルプロパン、ジトリメチロールプロパン、トリメチロールプロパン、ペンタエリスリトール等の分子量が50以上300以下である脂肪族ポリオール;シクロヘキサンジメタノール、水添ビスフェノールA等の脂環式構造を有するポリオール;ビスフェノールA及びビスフェノールF等の芳香族構造を有するポリオールなどが挙げられる。 As the low molecular weight polyol, one kind or two or more kinds can be used, for example, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1,3-propanediol, dipropylene. Glycol, tripropylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, neopentyl glycol, 1,5-hexane Diol, 1,6-hexanediol, 2,5-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol , 1,12-Dodecanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 3-methyl-1,5-pentanediol, 2 An aliphatic polyol having a molecular weight of 50 or more and 300 or less, such as -ethyl-1,3-hexanediol, 2-methyl-1,8-octanediol, glycerin, trimethylolpropane, ditrimethylolpropane, trimethylolpropane, and pentaerythritol. Examples include polyols having an alicyclic structure such as cyclohexanedimethanol and hydrogenated bisphenol A; polyols having an aromatic structure such as bisphenol A and bisphenol F.
 前記その他のポリオールの含有率は、前記ポリオール(a)中、例えば30質量%以下、20質量%以下、10質量%以下であり、下限は0質量%である。 The content of the other polyol is, for example, 30% by mass or less, 20% by mass or less, 10% by mass or less, and the lower limit is 0% by mass in the polyol (a).
 前記ポリイソシアネート(b)としては、1種又は2種以上を用いることができ、脂肪族ポリイソシアネート、脂環式ポリイソシアネート、芳香族ポリイソシアネート等が挙げられ、脂肪族又は脂環式ポリイソシアネートを用いることが好ましい。前記脂肪族又は脂環式ポリイソシアネートとしては、1種又は2種以上を用いることができ、例えば、テトラメチレンジイソシアネート、1,6-ヘキサメチレンジイソシアネート、ドデカメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、1,3-シクロペンチレンジイソシアネート、1,3-シクロヘキシレンジイソシアネート、1,4-シクロヘキシレンジイソシアネート、1,3-ジ(イソシアネートメチル)シクロヘキサン、1,4-ジ(イソシアネートメチル)シクロヘキサン、リジンジイソシアネート、イソホロンジイソシアネート、4,4’-ジシクロヘキシルメタンジイソシアネート、2,4’-ジシクロヘキシルメタンジイソシアネート、2,2’-ジシクロヘキシルメタンジイソシアネート、3,3’-ジメチル-4,4’-ジシクロヘキシルメタンジイソシアネート等を用いることができる。また、前記脂肪族又は脂環式ポリイソシアネートのアロファネート変性体やイソシアヌレート変性体等を用いることができる。これらの中でも、脂肪族又は脂環式ポリイソシアネートのアロファネート変性体又はイソシアヌレート変性体が好ましく、脂肪族又は脂環式ポリイソシアネートのイソシアヌレート変性体がより好ましく、脂肪族ポリイソシアネートのイソシアヌレート変性体がさらに好ましい。 As the polyisocyanate (b), one kind or two or more kinds can be used, and examples thereof include aliphatic polyisocyanates, alicyclic polyisocyanates, aromatic polyisocyanates, and aliphatic or alicyclic polyisocyanates. It is preferable to use it. As the aliphatic or alicyclic polyisocyanate, one type or two or more types can be used, for example, tetramethylene diisocyanate, 1,6-hexamethylene diisocyanate, dodecamethylene diisocyanate, trimethylhexamethylene diisocyanate, 1,3. -Cyclopentylene diisocyanate, 1,3-cyclohexamethylene diisocyanate, 1,4-cycloheximethylene diisocyanate, 1,3-di (isocyanate methyl) cyclohexane, 1,4-di (isocyanate methyl) cyclohexane, lysine diisocyanate, isophorone diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, 2,4'-dicyclohexylmethane diisocyanate, 2,2'-dicyclohexylmethane diisocyanate, 3,3'-dimethyl-4,4'-dicyclohexylmethane diisocyanate and the like can be used. Further, an allophanate-modified product or an isocyanurate-modified product of the aliphatic or alicyclic polyisocyanate can be used. Among these, an allophanate modified or isocyanurate modified product of an aliphatic or alicyclic polyisocyanate is preferable, an isocyanurate modified product of an aliphatic or alicyclic polyisocyanate is more preferable, and an isocyanurate modified product of an aliphatic polyisocyanate is more preferable. Is even more preferable.
 前記ポリイソシアネート(b)に含まれるイソシアネート基と、前記ポリオール(a)に含まれる水酸基のモル比(NCO/OH)は、好ましくは0.8以上、より好ましくは0.9以上、さらに好ましくは1.0以上であり、好ましくは1.3以下、より好ましくは1.2以下、さらに好ましくは1.1以下である。 The molar ratio (NCO / OH) of the isocyanate group contained in the polyisocyanate (b) to the hydroxyl group contained in the polyol (a) is preferably 0.8 or more, more preferably 0.9 or more, still more preferably 0.9 or more. It is 1.0 or more, preferably 1.3 or less, more preferably 1.2 or less, and further preferably 1.1 or less.
 前記ポリマー(A)は、前記ポリオール(a)そのままであってもよく、前記ポリオール(a)及び前記ポリイソシアネート(b)を反応させることで製造することもできる。 The polymer (A) may be the polyol (a) as it is, or may be produced by reacting the polyol (a) with the polyisocyanate (b).
 前記ポリオール(a)及び前記ポリイソシアネート(b)を反応させる際は、必要に応じて、ウレタン化触媒を共存させてもよい。前記ウレタン化触媒としては、1種又は2種以上を用いることができ、例えば、トリエチルアミン、トリブチルアミン、ベンジルジブチルアミン、トリエチレンジアミン、N-メチルモルホリン等の含窒素化合物;あるいはチタンテトラブトキシド、ジブチルスズオキシド、ジラウリン酸ジブチルスズ、2-エチルカプロン酸スズ、ナフテン酸亜鉛、ナフテン酸コバルト、2-エチルカプロン酸亜鉛、グリコール酸モリブデン、酢酸カリウム、ステアリン酸亜鉛、オクチル酸錫、ジブチル錫ジラウレート、ジオクチル錫ジネオデカネート等の有機金属化合物;あるいは塩化鉄、塩化亜鉛等の無機化合物などが挙げられる。 When reacting the polyol (a) and the polyisocyanate (b), a urethanization catalyst may coexist, if necessary. As the urethanization catalyst, one kind or two or more kinds can be used, and for example, a nitrogen-containing compound such as triethylamine, tributylamine, benzyldibutylamine, triethylenediamine, N-methylmorpholin; or titanium tetrabutoxide, dibutyltin oxide. , Dibutyltin dilaurate, tin 2-ethylcaproate, zinc naphthenate, cobalt naphthenate, zinc 2-ethylcaproate, molybdenum glycolate, potassium acetate, zinc stearate, tin octylate, dibutyltin dilaurate, dioctyltin dineodecanate, etc. Organic metal compounds; or inorganic compounds such as iron chloride and zinc chloride.
 前記反応の際、反応溶剤を共存させてもよい。前記反応溶剤としては、1種又は2種以上を用いることができ、例えば、トルエン、キシレン等の芳香族炭化水素溶剤;アセトン、メチルエチルケトン、シクロヘキサノン、アセチルアセトン等のケトン溶剤;テトラヒドロフラン、ジオキサン等のエーテル溶剤;酢酸エチル、酢酸ブチル等のエステル溶剤;アセトニトリル等のニトリル溶剤;ジメチルホルムアミド、N-メチルピロリドン等のアミド溶剤などが挙げられる。 A reaction solvent may coexist during the reaction. As the reaction solvent, one kind or two or more kinds can be used, for example, an aromatic hydrocarbon solvent such as toluene and xylene; a ketone solvent such as acetone, methyl ethyl ketone, cyclohexanone and acetylacetone; and an ether solvent such as tetrahydrofuran and dioxane. ; Ester solvent such as ethyl acetate and butyl acetate; nitrile solvent such as acetonitrile; amide solvent such as dimethylformamide and N-methylpyrrolidone.
 前記反応の際、反応温度は、例えば50~90℃、反応時間は、たとえば2~24時間で行うことができる。反応圧力は、常圧、加圧、減圧のいずれでもよい。反応雰囲気は、窒素、アルゴンなどの不活性ガス雰囲気でもよく、乾燥空気雰囲気、密閉条件など、水分が混入しない条件でもよい。 At the time of the reaction, the reaction temperature can be, for example, 50 to 90 ° C., and the reaction time can be, for example, 2 to 24 hours. The reaction pressure may be normal pressure, pressurization, or depressurization. The reaction atmosphere may be an inert gas atmosphere such as nitrogen or argon, or may be a dry air atmosphere, a closed condition, or other conditions where water is not mixed.
 前記ポリマー(A)の水酸基当量は、好ましくは400g/eq.以上、より好ましくは450g/eq.以上であり、好ましくは4000g/eq.以下、より好ましくは3000g/eq.以下である。 The hydroxyl group equivalent of the polymer (A) is preferably 400 g / eq. As mentioned above, more preferably 450 g / eq. The above is preferable, and 4000 g / eq. Hereinafter, more preferably 3000 g / eq. It is as follows.
 前記硬化剤(ii)は、ポリイソシアネート化合物(d)を含む。前記ポリイソシアネート化合物(d)は、イソシアネート基を2個以上有する。前記ポリイソシアネート化合物(d)としては、1種又は2種以上を用いることができ、例えば、イソシアネート基を2個有するジイソシアネート化合物としては、シクロヘキサンジイソシアネート、ジシクロヘキシルメタンジイソシアネート、イソホロンジイソシアネート等の脂環式構造を有するジイソシアネート;ヘキサメチレンジイソシアネート、リジンジイソシアネート、キシリレンジイソシアネート、テトラメチルキシリレンジイソシアネート等の脂肪族ジイソシアネートなどが挙げられ、イソシアネート基を3個以上有するポリイソシアネート化合物としては、ジイソシアネートのイソシアヌレート体、ジイソシアネートのトリメチロールプロパンアダクト体等が挙げられ、ジイソシアネートのイソシアヌレート体が好ましい。前記ジイソシアネートとしては、ヘキサメチレンジイソシアネート等の脂肪族ジイソシアネート、イソホロンジイソシアネート等の脂環式ジイソシアネートなどが挙げられる。 The curing agent (ii) contains a polyisocyanate compound (d). The polyisocyanate compound (d) has two or more isocyanate groups. As the polyisocyanate compound (d), one kind or two or more kinds can be used. For example, as the diisocyanate compound having two isocyanate groups, an alicyclic structure such as cyclohexanediisocyanate, dicyclohexylmethanediisocyanate, isophoronediisocyanate or the like can be used. Diisocyanates having: Hexamethylene diisocyanate, lysine diisocyanate, xylylene diisocyanate, aliphatic diisocyanates such as tetramethylxylylene diisocyanate, and examples of the polyisocyanate compound having three or more isocyanate groups include isocyanurates of diisocyanates and diisocyanates. Examples thereof include a trimethylolpropane adduct compound, and an isocyanurate compound of diisocyanate is preferable. Examples of the diisocyanate include aliphatic diisocyanates such as hexamethylene diisocyanate and alicyclic diisocyanates such as isophorone diisocyanate.
 なかでも、前記ポリイソシアネート化合物(d)は、イソシアネート基を3個以上有するポリイソシアネート化合物を含むことが好ましい。前記イソシアネート基を3個以上有するポリイソシアネート化合物の含有率は、前記ポリイソシアネート化合物(d)中、好ましくは50質量%以上、より好ましくは80質量%以上、さらに好ましくは90質量%以上であり、上限は100質量%である。 Among them, the polyisocyanate compound (d) preferably contains a polyisocyanate compound having three or more isocyanate groups. The content of the polyisocyanate compound having 3 or more isocyanate groups is preferably 50% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more in the polyisocyanate compound (d). The upper limit is 100% by mass.
 前記硬化剤(ii)の含有率は、ウレタン樹脂組成物中(前記ウレタン樹脂組成物を形成する成分中)、50質量%未満であり、好ましくは40質量%以下、より好ましくは30質量%以下、さらに好ましくは20質量%以下であり、下限は、例えば0.1質量%である。 The content of the curing agent (ii) is less than 50% by mass, preferably 40% by mass or less, and more preferably 30% by mass or less in the urethane resin composition (in the components forming the urethane resin composition). More preferably, it is 20% by mass or less, and the lower limit is, for example, 0.1% by mass.
 前記主剤(i)に含まれるポリマー(A)の水酸基と、前記硬化剤(ii)に含まれるポリイソシアネート化合物(d)のイソシアネート基とのモル比(NCO/OH)は、好ましくは0.8以上、より好ましくは0.9以上であり、好ましくは1.5以下、より好ましくは1.2以下である。 The molar ratio (NCO / OH) of the hydroxyl group of the polymer (A) contained in the main agent (i) to the isocyanate group of the polyisocyanate compound (d) contained in the curing agent (ii) is preferably 0.8. As mentioned above, it is more preferably 0.9 or more, preferably 1.5 or less, and more preferably 1.2 or less.
 前記滑性付与剤(iii)は、以下の式(1)で表される化合物(B)を含む。 The slippery imparting agent (iii) contains a compound (B) represented by the following formula (1).
Figure JPOXMLDOC01-appb-C000004
 
[式(1)中、R1、R2は、それぞれ独立に、メチル基又は水酸基を表す。nは、1~3,000の整数を表す。]
Figure JPOXMLDOC01-appb-C000004

[In formula (1), R 1 and R 2 each independently represent a methyl group or a hydroxyl group. n represents an integer from 1 to 3,000. ]
 前記滑性付与剤(iii)は、前記ウレタン樹脂組成物に含まれていればよく、前記主剤(i)及び前記硬化剤(ii)との混合順序は特に限定されない。 The slippery imparting agent (iii) may be contained in the urethane resin composition, and the mixing order of the main agent (i) and the curing agent (ii) is not particularly limited.
 式(1)において、R1、R2は、耐擦傷性の観点から、メチル基であることが好ましい。nは、1~3,000が好ましく、5~2,500がより好ましく、6~2,200がさらに好ましい。 In the formula (1), R 1 and R 2 are preferably methyl groups from the viewpoint of scratch resistance. n is preferably 1 to 3,000, more preferably 5 to 2,500, and even more preferably 6 to 2,200.
 前記化合物(B)の分子量は、例えば、500以上、より好ましくは1,000以上、さらに好ましくは5,000以上であり、好ましくは150,000以下、より好ましくは120,000以下、さらに好ましくは110,000以下である。 The molecular weight of the compound (B) is, for example, 500 or more, more preferably 1,000 or more, still more preferably 5,000 or more, preferably 150,000 or less, more preferably 120,000 or less, still more preferably. It is 110,000 or less.
 前記化合物(B)の分子量は、前記化合物(B)の25℃における動粘度に基づいて、A.J.Barryの式により求めることができる。 The molecular weight of the compound (B) is based on the kinematic viscosity of the compound (B) at 25 ° C. J. It can be obtained by Barry's formula.
 前記化合物(B)は、そのまま前記主剤(i)及び前記硬化剤(ii)と混合してもよく、予め水等の分散媒に分散させてから混合してもよい。 The compound (B) may be mixed with the main agent (i) and the curing agent (ii) as it is, or may be mixed after being dispersed in a dispersion medium such as water in advance.
 前記化合物(B)の含有率は、前記主剤(i)及び前記硬化剤(ii)の合計100質量部に対して、好ましくは0.1質量部以上、より好ましくは0.2質量部以上、さらに好ましくは0.5質量部以上であり、好ましくは10質量部以下、より好ましくは5質量部以下、さらに好ましくは3質量部以下である。 The content of the compound (B) is preferably 0.1 part by mass or more, more preferably 0.2 part by mass or more, based on 100 parts by mass of the total of the main agent (i) and the curing agent (ii). It is more preferably 0.5 parts by mass or more, preferably 10 parts by mass or less, more preferably 5 parts by mass or less, still more preferably 3 parts by mass or less.
 前記樹脂組成物は、前記主剤(i)又は前記硬化剤(ii)中(好ましくは前記主剤(i)中)に、有機溶剤(C)を含んでいてもよい。前記有機溶剤(C)としては、1種又は2種以上を用いることができ、例えば、トルエン、キシレン等の芳香族炭化水素溶剤;アセトン、メチルエチルケトン、シクロヘキサノン、アセチルアセトン等のケトン溶剤;テトラヒドロフラン、ジオキサン等のエーテル溶剤;酢酸エチル、酢酸ブチル等のエステル溶剤;アセトニトリル等のニトリル溶剤;ジメチルホルムアミド、N-メチルピロリドン等のアミド溶剤などが挙げられる。 The resin composition may contain an organic solvent (C) in the main agent (i) or the curing agent (ii) (preferably in the main agent (i)). As the organic solvent (C), one kind or two or more kinds can be used, for example, aromatic hydrocarbon solvents such as toluene and xylene; ketone solvents such as acetone, methyl ethyl ketone, cyclohexanone and acetylacetone; tetrahydrofuran, dioxane and the like. Ether solvent; ester solvent such as ethyl acetate and butyl acetate; nitrile solvent such as acetonitrile; amide solvent such as dimethylformamide and N-methylpyrrolidone.
 前記有機溶剤(C)の含有率は、前記ウレタン樹脂組成物中、好ましくは30質量%以上、より好ましくは40質量%以上、さらに好ましくは50質量%以上であり、好ましくは80質量%以下、より好ましくは70質量%以下、さらに好ましくは65質量%以下である。 The content of the organic solvent (C) is preferably 30% by mass or more, more preferably 40% by mass or more, still more preferably 50% by mass or more, and preferably 80% by mass or less in the urethane resin composition. It is more preferably 70% by mass or less, still more preferably 65% by mass or less.
 前記ウレタン樹脂組成物は、前記主剤(i)、前記硬化剤(ii)、前記滑性付与剤(iii)以外に、その他の添加剤(D)を含んでいてもよい。前記その他の添加剤(D)としては、粘着付与剤、レベリング剤、触媒、可塑剤、安定剤、充填材、顔料、染料、難燃剤等が挙げられ、これらは、前記主剤(i)、硬化剤(iii)、滑性付与剤(iii)の一部又は全部と予め混合されていてもよい。 The urethane resin composition may contain other additives (D) in addition to the main agent (i), the curing agent (ii), and the slipper-imparting agent (iii). Examples of the other additive (D) include a tackifier, a leveling agent, a catalyst, a plasticizer, a stabilizer, a filler, a pigment, a dye, a flame retardant, and the like, and these include the main agent (i) and curing. It may be premixed with a part or all of the agent (iii) and the slip-imparting agent (iii).
 前記その他の添加剤(D)を含む場合、その含有率は、前記ウレタン樹脂組成物の全量中、例えば30質量%以下、10質量%以下、5質量%以下であり、下限は0質量%である。 When the other additive (D) is contained, the content thereof is, for example, 30% by mass or less, 10% by mass or less, 5% by mass or less, and the lower limit is 0% by mass, based on the total amount of the urethane resin composition. is there.
 前記主剤(i)と、前記硬化剤(ii)と、前記滑性付与剤(iii)とを混合し、硬化させることで、本発明の硬化物を得ることができる。硬化温度は、例えば40~250℃、硬化時間は、例えば1~1,000秒程度とすることができる。前記硬化の前に、予め、乾燥工程を設けてもよく、前記硬化の後に、二次硬化工程を設けてもよい。二次硬化温度は、例えば40~100℃、二次硬化時間は、例えば、1~24時間とすることができる。 The cured product of the present invention can be obtained by mixing and curing the main agent (i), the curing agent (ii), and the slipper-imparting agent (iii). The curing temperature can be, for example, 40 to 250 ° C., and the curing time can be, for example, about 1 to 1,000 seconds. A drying step may be provided in advance before the curing, or a secondary curing step may be provided after the curing. The secondary curing temperature can be, for example, 40 to 100 ° C., and the secondary curing time can be, for example, 1 to 24 hours.
 前記ウレタン樹脂組成物を基材に塗工し、硬化させて硬化塗膜を形成したフィルムも本発明の技術的範囲に含まれる。前記基材としては、特に限定されず、木材;ポリエステル樹脂、エポキシ樹脂、ポリアミド樹脂、アクリル樹脂、ポリオレフィン樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、ABS樹脂、ポリ塩化ビニル樹脂、ポリスチレン樹脂、フェノール樹脂、メラミン樹脂、尿素樹脂、アルキド樹脂等の合成又は天然樹脂;アルミニウム、鉄、銅、亜鉛、鉄合金、アルミニウム合金、銅合金、亜鉛合金等の金属;ガラス;セラミックスなどの基材を用いることができる。前記ウレタン樹脂組成物を物品に塗工する方法としては、ディップコート法、スピンコート法、フローコート法、スプレーコート法、ロールコート法、グラビアロールコート法、エアドクターコート法、ブレードコート法、ワイヤードクターコート法、ナイフコート法、リバースコート法、トランスファロールコート法、マイクログラビアコート法、キスコート法、キャストコート法、スロットオリフィスコート法、カレンダーコート法、ダイコート法等の方法を適宜採用することができる。 A film obtained by applying the urethane resin composition to a base material and curing it to form a cured coating film is also included in the technical scope of the present invention. The base material is not particularly limited, and wood; polyester resin, epoxy resin, polyamide resin, acrylic resin, polyolefin resin, polycarbonate resin, polyurethane resin, ABS resin, polyvinyl chloride resin, polystyrene resin, phenol resin, melamine resin. , Urea resin, alkyd resin and other synthetic or natural resins; metals such as aluminum, iron, copper, zinc, iron alloys, aluminum alloys, copper alloys and zinc alloys; glass; base materials such as ceramics can be used. Examples of the method of applying the urethane resin composition to an article include a dip coating method, a spin coating method, a flow coating method, a spray coating method, a roll coating method, a gravure roll coating method, an air doctor coating method, a blade coating method, and a wire. Doctor coat method, knife coat method, reverse coat method, transferor coat method, microgravure coat method, kiss coat method, cast coat method, slot orifice coat method, calendar coat method, die coat method and the like can be appropriately adopted. ..
 前記硬化塗膜の厚みは、例えば、1μm以上、好ましくは3μm以上、さらに好ましくは5μm以上であり、好ましくは200μm以下、より好ましくは100μm以下、さらに好ましくは50μm以下である。 The thickness of the cured coating film is, for example, 1 μm or more, preferably 3 μm or more, more preferably 5 μm or more, preferably 200 μm or less, more preferably 100 μm or less, still more preferably 50 μm or less.
 前記ウレタン樹脂組成物は、例えば、自動車、自動車部品、家電製品、携帯電話、工業用品、医療用品、光学部材、ロボット用品、包装材、OA機器や、スポーツ用品などの物品に好適に使用できる。 The urethane resin composition can be suitably used for articles such as automobiles, automobile parts, home appliances, mobile phones, industrial supplies, medical supplies, optical members, robot supplies, packaging materials, OA equipment, and sports equipment.
 以下、実施例を挙げて本発明をより具体的に説明するが、本発明はもとより下記実施例によって制限を受けるものではなく、前・後記の趣旨に適合し得る範囲で適当に変更を加えて実施することも勿論可能であり、それらはいずれも本発明の技術的範囲に包含される。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited by the following examples as well as the present invention, and appropriate modifications are made to the extent that it can be adapted to the gist of the above and the following. Of course, it is possible to carry out, and all of them are included in the technical scope of the present invention.
〔調製例1〕
 温度計、窒素ガス導入管、攪拌器を備えた窒素置換された容器中に、メチルエチルケトン100質量部、ポリカーボネートジオール(デュラノール T-5652、旭化成株式会社製)100質量部を入れ攪拌した。ついで、ヘキサメチレンジイソシアネートのイソシアヌレート体(バーノック DN-902S)を8質量部、ジオクチル錫バーサテート0.01質量部加えた。発熱に注意しながら内温を60℃に上昇させた後、温度を保ちながら3時間攪拌し、水酸基の当量重量が1954の分子末端に水酸基を有するプレポリマー(A-1)を含む主剤(i-1)を得た。
[Preparation Example 1]
100 parts by mass of methyl ethyl ketone and 100 parts by mass of polycarbonate diol (Duranol T-5652, manufactured by Asahi Kasei Co., Ltd.) were placed in a nitrogen-substituted container equipped with a thermometer, a nitrogen gas introduction tube, and a stirrer and stirred. Then, 8 parts by mass of an isocyanurate form of hexamethylene diisocyanate (Bernock DN-902S) and 0.01 part by mass of dioctyl tin versate were added. After raising the internal temperature to 60 ° C. while paying attention to heat generation, the mixture is stirred for 3 hours while maintaining the temperature, and the main agent (i) containing a prepolymer (A-1) having a hydroxyl group at the molecular end having a hydroxyl group equivalent weight of 1954. -1) was obtained.
〔調製例2~6〕
 ポリオールの種類及び量、ポリイソシアネートの種類及び量を、表1のように変更したこと以外は、調製例1と同様にして、表1に示す水酸基の当量重量のプレポリマー(A-2)~(A-6)を含む主剤(i-2)~(i-6)を得た。
[Preparation Examples 2 to 6]
Prepolymers (A-2) to equivalent weights of hydroxyl groups shown in Table 1 in the same manner as in Preparation Example 1 except that the type and amount of polyol and the type and amount of polyisocyanate were changed as shown in Table 1. Main agents (i-2) to (i-6) containing (A-6) were obtained.
Figure JPOXMLDOC01-appb-T000005
 
Figure JPOXMLDOC01-appb-T000005
 
 表1中、PTMG2000は、ポリオキシテトラメチレングリコール(PTMG2000、分子量2,000、三菱ケミカル株式会社製)を表し、G3452は、ポリカーボネートポリオール(G3452、数平均分子量2,000、旭化成株式会社製)を表し、UH-200は、ポリカーボネートポリオール(UH-200、平均分子量2,000、宇部興産株式会社製)を表し、T5652は、ポリカーボネートポリオール(T5652、数平均分子量2,000、旭化成株式会社製)、T5651は、ポリカーボネートポリオール(T5651、数平均分子量1,000、旭化成株式会社製)、UM-90は、ポリカーボネートポリオール(UM-90、数平均分子量900、宇部興産株式会社製)を表し、DN-902Sは、ヘキサメチレンジイソシアネートのイソシアヌレート体(バーノック DN-902S、DIC株式会社製)を表す。 In Table 1, PTMG2000 represents polyoxytetramethylene glycol (PTMG2000, molecular weight 2,000, manufactured by Mitsubishi Chemical Corporation), and G3452 represents a polycarbonate polyol (G3452, number average molecular weight 2,000, manufactured by Asahi Kasei Co., Ltd.). UH-200 represents a polycarbonate polyol (UH-200, average molecular weight 2,000, manufactured by Ube Industries, Ltd.), and T5652 represents a polycarbonate polyol (T5652, number average molecular weight 2,000, manufactured by Asahi Kasei Co., Ltd.). T5651 represents a polycarbonate polyol (T5651, number average molecular weight 1,000, manufactured by Asahi Kasei Co., Ltd.), and UM-90 represents a polycarbonate polyol (UM-90, number average molecular weight 900, manufactured by Ube Industries, Ltd.), DN-902S. Represents an isocyanurate form of hexamethylene diisocyanate (Bernock DN-902S, manufactured by DIC Co., Ltd.).
〔実施例1〕
 主剤(i)を100質量部、硬化剤(ii)(ヘキサメチレンジイソシアネートのイソシアヌレート体(バーノックDN-902S)5.3質量部をNCO/OH比=1.10となるよう混合し、更に滑性付与剤(iii)ワッカー AK-1000(ジメチルポリシロキサンオイル)0.5質量部、レベリング剤(シルクリーン3700、ビックケミージャパン製)1.5質量部を混合して、熱硬化型ウレタン樹脂組成物(1)を得た。
[Example 1]
100 parts by mass of the main agent (i) and 5.3 parts by mass of the curing agent (ii) (isocyanurate form of hexamethylene diisocyanate (Bernock DN-902S)) were mixed so that the NCO / OH ratio was 1.10, and the mixture was further slipped. A thermosetting urethane resin composition by mixing 0.5 parts by mass of a sex-imparting agent (iii) Wacker AK-1000 (dimethylpolysiloxane oil) and 1.5 parts by mass of a leveling agent (Silclean 3700, manufactured by Big Chemie Japan). I got the thing (1).
〔実施例2~8、比較例1~5〕
 主剤(i)、硬化剤(ii)、滑性付与剤(iii)を表2又は表3に示す通りに変更したこと以外は実施例1と同様にして、熱硬化型ウレタン樹脂組成物(1)~(8)、比較組成物(1)~(7)を得た。
[Examples 2 to 8, Comparative Examples 1 to 5]
The thermosetting urethane resin composition (1) is the same as in Example 1 except that the main agent (i), the curing agent (ii), and the slippering agent (iii) are changed as shown in Table 2 or Table 3. )-(8), comparative compositions (1)-(7) were obtained.
 得られたウレタン樹脂組成物、比較組成物について、以下の方法で評価を行った。 The obtained urethane resin composition and comparative composition were evaluated by the following methods.
〔100%モジュラスと伸びの評価方法〕
 実施例及び比較例で得られた熱硬化型ウレタン樹脂組成物をPETフィルム上にナイフコーターにより固形分膜厚が30ミクロンとなる様に塗布し、70℃で2分間、さらに110℃で2分間乾燥させポリウレタン樹脂フィルムを作製した。次いで、ポリウレタン樹脂フィルムを幅5mm、長さ50mmの短冊状に試験片を切り出し、引張試験機を用いて、チャック間距離40mm、引張速度10mm/秒、温度23℃の環境下で引張試験を実施し、100%伸張した際の応力を100%モジュラス、破断時の伸度を伸びとする。
[Evaluation method of 100% modulus and elongation]
The thermosetting urethane resin compositions obtained in Examples and Comparative Examples were applied onto a PET film with a knife coater so that the solid content film thickness was 30 microns, and at 70 ° C. for 2 minutes, and further at 110 ° C. for 2 minutes. It was dried to prepare a polyurethane resin film. Next, a test piece of a polyurethane resin film having a width of 5 mm and a length of 50 mm was cut out into strips, and a tensile test was conducted using a tensile tester in an environment with a chuck distance of 40 mm, a tensile speed of 10 mm / sec, and a temperature of 23 ° C. The stress at 100% elongation is 100% modulus, and the elongation at break is elongation.
〔100%伸長回復時のヒステリシスロスの評価方法〕
 上記と同様にして得られたポリウレタン樹脂フィルムから切り出した短冊状試験片を、引張試験機を用いて、チャック間距離40mm、引張速度10mm/秒、温度23℃の環境下で引張試験を実施し、100%伸張した後すぐに、チャック間距離40mmまで、引張速度10mm/秒で戻した。その際、与えた荷重と変形量のグラフの積分値から、試験片が引張時に与えられた熱量と引き戻し時に試験片が放出した熱量の差から求めた熱量の損失割合をヒステリシスロスとした。
[Evaluation method of hysteresis loss at 100% elongation recovery]
A strip-shaped test piece cut out from the polyurethane resin film obtained in the same manner as above was subjected to a tensile test using a tensile tester in an environment with a chuck distance of 40 mm, a tensile speed of 10 mm / sec, and a temperature of 23 ° C. Immediately after 100% stretching, the film was returned to a chuck distance of 40 mm at a tensile speed of 10 mm / sec. At that time, the loss ratio of the amount of heat obtained from the difference between the amount of heat given when the test piece was pulled and the amount of heat released when the test piece was pulled back from the integrated value of the graph of the applied load and the amount of deformation was defined as the hysteresis loss.
〔滑性の評価方法〕
上記と同様にして得られたポリウレタンフィルムの摩擦抵抗を、新東科学株式会社製表面製測定器を用い、荷重200g、10mmステンレス製ボール圧子、試験速度120cm/分で測定した。
測定した応力を以下の基準で評価した。
  ○:2kN未満
  △:2kN以上1000kN未満
  ×:1000kN以上
[Evaluation method of slipperiness]
The frictional resistance of the polyurethane film obtained in the same manner as above was measured using a surface measuring instrument manufactured by Shinto Kagaku Co., Ltd. at a load of 200 g, a 10 mm stainless steel ball indenter, and a test speed of 120 cm / min.
The measured stress was evaluated according to the following criteria.
◯: Less than 2 kN Δ: 2 kN or more and less than 1000 kN ×: 1000 kN or more
〔耐溶剤性の評価方法〕
 上記と同様にして得られたポリウレタン樹脂フィルムに、スポイトでMEKを1滴垂らし、10秒後に拭き取った際の、外観変化を確認した。垂らした部分が膨潤し、目視ではっきりと確認できる場合は×、うっすらと確認できる場合は△、全く確認できない場合は○と評価した。
[Evaluation method of solvent resistance]
A drop of MEK was dropped on the polyurethane resin film obtained in the same manner as above with a dropper, and a change in appearance was confirmed when the film was wiped off after 10 seconds. When the hanging part was swollen and could be clearly confirmed visually, it was evaluated as x, when it was slightly confirmed, it was evaluated as Δ, and when it could not be confirmed at all, it was evaluated as ○.
〔スチールウール耐擦傷性の評価方法〕
RUBBING TESTER(太平理化工業株式会社製)を用いて評価を行った。
具体的には、磨耗体としてスチールウール(日本スチールウール株式会社製、商品名BONSTAR、品番No.0000)を用い、該磨耗体を荷重500gの条件で、前記塗膜表面を往復500回ラビングした。ラビング後の塗膜表面の状態を目視により、下記評価基準にしたがって評価した。
  ○:皮膜表面に傷が発生していなかった。
  ×:皮膜表面にスジ傷が認められた。
[Evaluation method of steel wool scratch resistance]
Evaluation was performed using RUBBING TESTER (manufactured by Taihei Rika Kogyo Co., Ltd.).
Specifically, steel wool (manufactured by Nippon Steel Wool Co., Ltd., trade name BONSTAR, product number No. 0000) was used as the wear body, and the wear body was rubbed 500 times back and forth on the surface of the coating film under the condition of a load of 500 g. .. The state of the coating film surface after rubbing was visually evaluated according to the following evaluation criteria.
◯: There were no scratches on the film surface.
X: Streaks were observed on the surface of the film.
Figure JPOXMLDOC01-appb-T000006
 
Figure JPOXMLDOC01-appb-T000006
 
Figure JPOXMLDOC01-appb-T000007
 
Figure JPOXMLDOC01-appb-T000007
 
 表2、3中、HDIは、ヘキサメチレンジイソシアネートを表し、AK1000は、ジメチルシリコーンオイル(AK1000、旭化成ワッカーシリコーン株式会社製)を表し、AK10000は、ジメチルシリコーンオイル(AK10000、旭化成ワッカーシリコーン株式会社製)を表し、AK100000は、ジメチルシリコーンオイル(AK100000、旭化成ワッカーシリコーン株式会社製)を表し、C800は、シリコーンエマルジョン(C800、旭化成ワッカーシリコーン株式会社製)を表し、KF53は、メチルフェニルシリコーンオイル(KF-53、信越シリコーン株式会社製)を表し、BYK-333は、ポリエーテル変性ポリジメチルシロキサン(BYK-333、ビックケミー・ジャパン株式会社製)を表す。 In Tables 2 and 3, HDI represents hexamethylene diisocyanate, AK1000 represents dimethyl silicone oil (AK1000, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.), and AK10000 represents dimethyl silicone oil (AK10000, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.). AK100,000 represents dimethyl silicone oil (AK100,000, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.), C800 represents a silicone emulsion (C800, manufactured by Asahi Kasei Wacker Silicone Co., Ltd.), and KF53 represents methylphenyl silicone oil (KF-). 53, manufactured by Shin-Etsu Silicone Co., Ltd.), BYK-333 represents polyether-modified polydimethylsiloxane (BYK-333, manufactured by Big Chemie Japan Co., Ltd.).
 実施例1~8は、本発明の実施例であり、柔軟性と、耐擦傷性と、耐溶剤性とを両立することができた。比較例1~3は、滑性付与剤(iii)を含まない例であり、耐擦傷性が不足していた。比較例4、5は、ポリマーとして、25℃において液状であるポリカーボネートポリオールを用いない例であり、耐擦傷性が不足するか、耐溶剤性が不足していた。
 
Examples 1 to 8 are examples of the present invention, and were able to achieve both flexibility, scratch resistance, and solvent resistance. Comparative Examples 1 to 3 were examples in which the slipper-imparting agent (iii) was not contained, and the scratch resistance was insufficient. Comparative Examples 4 and 5 are examples in which a polycarbonate polyol that is liquid at 25 ° C. is not used as the polymer, and the scratch resistance is insufficient or the solvent resistance is insufficient.

Claims (7)

  1.  主剤(i)と、硬化剤(ii)と、滑性付与剤(iii)とを含み、
     前記主剤(i)が、ポリマー(A)を含むものであり、
     前記ポリマー(A)が、ポリオール(a)又はポリオール(a)とポリイソシアネート(b)との反応物であって、水酸基を有するものであり、
     前記ポリオール(a)が、25℃において液状であるポリカーボネートポリオール(a1)を含むものであり、
     前記硬化剤(ii)が、ポリイソシアネート化合物(d)を含み、
     前記滑性付与剤(iii)が、以下の式(1)で表される化合物(B)を含むものであるウレタン樹脂組成物。
    Figure JPOXMLDOC01-appb-C000001
    [式(1)中、R1、R2は、それぞれ独立に、メチル基又は水酸基を表す。nは、1~3,000の整数を表す。]
    It contains a main agent (i), a curing agent (ii), and a slippering agent (iii).
    The main agent (i) contains the polymer (A), and the main agent (i) contains the polymer (A).
    The polymer (A) is a polyol (a) or a reaction product of the polyol (a) and a polyisocyanate (b) and has a hydroxyl group.
    The polyol (a) contains a polycarbonate polyol (a1) that is liquid at 25 ° C.
    The curing agent (ii) contains the polyisocyanate compound (d) and contains.
    A urethane resin composition in which the slippery imparting agent (iii) contains a compound (B) represented by the following formula (1).
    Figure JPOXMLDOC01-appb-C000001
    [In formula (1), R 1 and R 2 each independently represent a methyl group or a hydroxyl group. n represents an integer from 1 to 3,000. ]
  2.  前記ポリイソシアネート(b)が、イソシアネート基を3個以上有するイソシアネート化合物を含むものである請求項1記載のウレタン樹脂組成物。 The urethane resin composition according to claim 1, wherein the polyisocyanate (b) contains an isocyanate compound having three or more isocyanate groups.
  3.  前記ポリイソシアネート化合物(d)が、イソシアネート基を3個以上有するイソシアネート化合物を含むものである請求項1又は2記載のウレタン樹脂組成物。 The urethane resin composition according to claim 1 or 2, wherein the polyisocyanate compound (d) contains an isocyanate compound having three or more isocyanate groups.
  4.  請求項1~3のいずれか1項記載のウレタン樹脂組成物を含むコーティング剤。 A coating agent containing the urethane resin composition according to any one of claims 1 to 3.
  5.  請求項1~3のいずれか1項記載のウレタン樹脂組成物又は請求項4記載のコーティング剤の硬化物。 The urethane resin composition according to any one of claims 1 to 3 or the cured product of the coating agent according to claim 4.
  6.  基材と、請求項1~3のいずれか1項記載のウレタン樹脂組成物又は請求項4記載のコーティング剤の硬化塗膜とを有するフィルム。 A film having a base material and a cured coating film of the urethane resin composition according to any one of claims 1 to 3 or the coating agent according to claim 4.
  7.  請求項6記載の硬化塗膜を有する物品。
     
    An article having the cured coating film according to claim 6.
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