WO2020206987A1 - Vibration structure of vibration motor generating different vibration forces during forward and reverse rotation - Google Patents

Vibration structure of vibration motor generating different vibration forces during forward and reverse rotation Download PDF

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Publication number
WO2020206987A1
WO2020206987A1 PCT/CN2019/113821 CN2019113821W WO2020206987A1 WO 2020206987 A1 WO2020206987 A1 WO 2020206987A1 CN 2019113821 W CN2019113821 W CN 2019113821W WO 2020206987 A1 WO2020206987 A1 WO 2020206987A1
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eccentric block
vibration
positioning pin
rotating shaft
driven eccentric
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PCT/CN2019/113821
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French (fr)
Chinese (zh)
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严川波
孙鑫
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卧龙电气驱动集团股份有限公司
绍兴欧力-卧龙振动机械有限公司
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Publication of WO2020206987A1 publication Critical patent/WO2020206987A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/06Means for converting reciprocating motion into rotary motion or vice versa
    • H02K7/061Means for converting reciprocating motion into rotary motion or vice versa using rotary unbalanced masses

Abstract

A vibration structure of a vibration motor generating different vibration forces during forward and reverse rotation, pertaining to the field of vibration motors. Most existing vibration motors are only capable of generating one specific vibration force under a fixed frequency, and the vibration force during a single use cannot be adjusted. The present structure comprises a main body (1) of a vibration motor, a rotating shaft (2), a driving eccentric block (3), and a driven eccentric block (4). An end surface of the driving eccentric block (3) facing the driven eccentric block (4) is provided with an arc-shaped slot (301) concentric with the rotating shaft (2), and a positioning pin (6) extending into the arc-shaped slot (301) is provided at a location in a terminal direction of the driven eccentric block (4). A shoulder portion of the driving eccentric block (3) on one side is fixed with a pressing plate (5). When shoulder portions of the two eccentric blocks are aligned axially, the pressing plate (5) presses against the shoulder portion of the driven eccentric block (4) on the same side, and an embedded magnet (7) in the shoulder portion of the driven eccentric block (4) on that side attracts the pressing plate (5). Terminal portions of the positioning pin (6) and the arc-shaped slot (301) on the same side are in contact with each other. When the motor rotates forward or in reverse, the two eccentric blocks are aligned or offset by an angle in an axial direction, thereby generating a 100% vibration force or a 50% vibration force, respectively, and realizing vibration force adjustment of a motor during a single use.

Description

一种在正反转时产生不同振动力的振动电机振动结构A vibrating structure of a vibrating motor that generates different vibrating forces during forward and reverse rotation 技术领域Technical field
本发明涉及振动电机领域,尤其涉及一种在正反转时产生不同振动力的振动电机振动结构。The invention relates to the field of vibrating motors, in particular to a vibrating structure of a vibrating motor that generates different vibrating forces during forward and reverse rotation.
背景技术Background technique
现有市场上振动电机大多在使用过程中在不改变频率的情况下只能产生一种振动力,即使改变频率也只能在特定频率下产生特定的振动力,不能实现电机在单次使用过程中的振动力调节。Most of the existing vibration motors on the market can only produce one vibration force without changing the frequency during use. Even if the frequency is changed, it can only generate a specific vibration force at a specific frequency, and cannot realize the motor in a single use process. Vibration force adjustment in.
考虑到现有振动电机单次使用过程中的振动力调节的难度,结合电机结构重新设计了一种振动电机正反转结构,可以使客户在使用过程中通过变频器实现电机的正反转并在正反转过程中通过改变从动偏心块的位置产生两种振动力,解决了振动电机在使用过程中不调整频率的情况下的振动力调整困难的问题。Taking into account the difficulty of adjusting the vibration force during a single use of the existing vibration motor, combined with the motor structure, a vibrating motor forward and reverse structure was redesigned, which can enable customers to realize the forward and reverse rotation of the motor through the inverter during use. In the process of forward and reverse rotation, two vibration forces are generated by changing the position of the driven eccentric block, which solves the problem of difficulty in adjusting the vibration force of the vibration motor when the frequency is not adjusted during use.
发明内容Summary of the invention
本发明要解决的技术问题和提出的技术任务是对现有技术方案进行完善与改进,提供一种在正反转时产生不同振动力的振动电机振动结构,以实现在不改变频率的情况下使正转和反转产生两种不同的振动力为目的。为此,本发明采取以下技术方案。The technical problem to be solved and the technical task proposed by the present invention are to perfect and improve the existing technical solutions, and provide a vibrating motor vibration structure that generates different vibrating forces during forward and reverse rotation, so as to achieve the condition of not changing the frequency The purpose is to produce two different vibration forces for forward and reverse rotation. To this end, the present invention adopts the following technical solutions.
一种在正反转时产生不同振动力的振动电机振动结构,包括振动电机本体、设于振动电机本体内的转轴、设于转轴上的主动偏心块和位于主动偏心块轴向外侧的从动偏心块,所述的主动偏心块朝向从动偏心块的一侧端面设有以转轴中心为轴心的圆弧槽,所述的从动偏心块的端向设有定位销,定位销向轴向内侧伸入主动偏心块的圆弧槽,主动偏心块的径向一侧肩部固定有可拆卸压板,主动偏心块与从动偏心块的肩部对齐时,压板压住主动偏心块同侧的从动偏心块肩部,此时,所述的定位销位于该侧肩部下方,并且定位销伸入到圆弧槽在该侧肩部下方的端部位置。电机在朝逆时针或顺时针其中一个方向转动时,从动偏心块内的定位销顶在同侧主动偏心块肩部下的圆弧槽端部,两块偏心块轴向重合,产生100%的振动力,当电机朝另一方向转动时,从动偏心块由于惯性偏转,定位销顶在主动偏心块圆弧槽的另一侧端部,使两块偏心块在轴向视图上成一夹角角度运行,产生较低的振动力,实现了电机在单次使用过程中的振动力调节,解决了振动电机使用过程中振动力调整困难的问题;实现结构简单,稳定可靠。A vibrating structure of a vibrating motor that generates different vibrating forces during forward and reverse rotations, including a main body of the vibrating motor, a rotating shaft arranged in the main body of the vibrating motor, an active eccentric block arranged on the rotating shaft and a follower located on the axial outer side of the active eccentric block An eccentric block, one end surface of the active eccentric block facing the driven eccentric block is provided with a circular arc groove with the center of the rotating shaft as the axis, and the end of the driven eccentric block is provided with a positioning pin which faces the shaft The arc groove of the active eccentric block is extended to the inside. The radial shoulder of the active eccentric block is fixed with a removable pressure plate. When the shoulders of the active eccentric block and the driven eccentric block are aligned, the pressure plate presses the same side of the active eccentric block. At this time, the positioning pin is located below the side shoulder, and the positioning pin extends to the end position of the arc groove below the side shoulder. When the motor rotates counterclockwise or clockwise, the positioning pin in the driven eccentric block is pressed against the end of the arc groove under the shoulder of the active eccentric block on the same side, and the two eccentric blocks axially overlap, resulting in 100% Vibration force, when the motor rotates in the other direction, the driven eccentric block deflects due to inertia, and the positioning pin abuts on the other end of the arc groove of the active eccentric block, making the two eccentric blocks form an angle in the axial view Angle operation produces lower vibration force, realizes the adjustment of the vibration force of the motor during a single use, and solves the problem of difficulty in adjusting the vibration force during the use of the vibration motor; the realization structure is simple, stable and reliable.
作为对上述技术方案的进一步完善和补充,本发明还包括以下附加技术特征。As a further improvement and supplement to the above technical solution, the present invention also includes the following additional technical features.
所述的从动偏心块上位于压板下方的肩部嵌有磁体,磁体的顶面低于从动偏心块肩部的平面。由于压板和磁体之间有很强的吸力,当电机停止时,能让从动偏心块和主动偏心块在成一角度反转的工况下,实现快速的合并成同一角度,防止从动偏心块在停止时因为惯性使从动偏心块上的定位销撞击主动偏心块内的圆弧槽端部而左右甩动;磁体的顶面低于从动偏心块肩部的平面,可以防止因磁体高于肩部平面时,磁体因压板撞击而破碎的情况发生。A magnet is embedded on the shoulder of the driven eccentric block located below the pressing plate, and the top surface of the magnet is lower than the plane of the shoulder of the driven eccentric block. Due to the strong suction force between the pressure plate and the magnet, when the motor stops, the driven eccentric block and the active eccentric block can be quickly merged into the same angle under the working condition of reversing at an angle to prevent the driven eccentric block When stopping, because of inertia, the positioning pin on the driven eccentric block hits the end of the arc groove in the active eccentric block and swings left and right; the top surface of the magnet is lower than the plane of the shoulder of the driven eccentric block, which can prevent the height of the magnet. When it is on the shoulder plane, the magnet is broken due to the impact of the pressure plate.
所述的从动偏心块的轴向外侧设有挡环,所述的挡环通过多个环绕均布的紧定螺钉紧固于转轴上。挡环可以有效防止偏心块在使用过程中可能产生的轴向位移,通过多个均布的紧定螺钉把挡环紧固在转轴上,能实现可靠稳定的固定,不需要改变转轴结构。A baffle ring is arranged on the axial outer side of the driven eccentric block, and the baffle ring is fastened to the rotating shaft by a plurality of evenly distributed set screws. The retaining ring can effectively prevent the possible axial displacement of the eccentric block during use. The retaining ring is fastened to the rotating shaft by a plurality of uniformly distributed set screws, which can achieve reliable and stable fixing without changing the structure of the rotating shaft.
所述的挡环的轴向外侧设有轴用弹性挡圈,轴用弹性挡圈的径向内侧位于转轴的挡圈槽中。在使用过程中对偏心块可能产生的轴向位移起到第二道防护作用,防护效果更好,更安全可靠。The axially outer side of the retaining ring is provided with an elastic retaining ring for the shaft, and the radial inner side of the elastic retaining ring for the shaft is located in the retaining ring groove of the rotating shaft. During use, the eccentric block may have a second protective effect on the possible axial displacement, and the protective effect is better, safer and more reliable.
所述的主动偏心块与从动偏心块之间,从动偏心块与挡环之间设有耐磨垫圈。用于隔开主动偏心块和从动偏心块及从动偏心块与挡环,减少从动偏心块在正反转运动过程中的面与面之间的磨损。Wear-resistant washers are arranged between the driving eccentric block and the driven eccentric block, and between the driven eccentric block and the retaining ring. It is used to separate the active eccentric block and the driven eccentric block, the driven eccentric block and the retaining ring, and reduce the wear between the surface of the driven eccentric block during the forward and reverse movement.
所述的从动偏心块的转轴孔内紧配有耐磨铜套,转轴穿过耐磨铜套的中心孔。使从动偏心块在正反转的过程中降低与转轴之间的磨损。The shaft hole of the driven eccentric block is tightly equipped with a wear-resistant copper sleeve, and the shaft passes through the center hole of the wear-resistant copper sleeve. The driven eccentric block reduces the wear between the driven eccentric block and the rotating shaft during the forward and reverse rotation.
圆弧槽的两个端部均为与定位销的侧面相配的圆弧形,定位销位于圆弧槽端部时,圆弧槽端部圆弧圆心位置与定位销的中心对齐;圆弧槽径向对称。在定位销侧向撞击圆弧槽端部时,圆弧形的端部侧面能够有效加大与定位销侧面的撞击接触面积,相比于点线接触,撞击处受力分散,圆弧槽端部和定位销不容易因撞击过大而变形。The two ends of the arc groove are both arc shapes that match the side of the positioning pin. When the positioning pin is at the end of the arc groove, the center of the arc at the end of the arc groove is aligned with the center of the positioning pin; Radial symmetry. When the positioning pin laterally impacts the end of the arc groove, the arc-shaped end side can effectively increase the impact contact area with the side of the positioning pin. Compared with the point-line contact, the force at the impact is dispersed, and the arc groove end The part and the positioning pin are not easily deformed due to excessive impact.
所述的定位销通过螺纹与从动偏心块的销孔紧固,定位销的销尾直径大于销孔直径,并且销尾位于从动偏心块轴向外侧的沉孔中。螺纹紧固简单可靠,定位销的销尾位于沉孔中,不会与轴向外侧的零件发生干涉。The positioning pin is fastened to the pin hole of the driven eccentric block through a thread, the pin tail diameter of the positioning pin is larger than the pin hole diameter, and the pin tail is located in the counterbore on the axial outer side of the driven eccentric block. The screw fastening is simple and reliable, and the pin tail of the positioning pin is located in the counterbore, which will not interfere with the axially outer parts.
所述的主动偏心块和转轴上均设有键槽,所述的主动偏心块和转轴之间通过设于键槽中的平键定位。通过平键实现主动偏心块和转轴的径向锁定,结构简单可靠。Both the active eccentric block and the rotating shaft are provided with key grooves, and the active eccentric block and the rotating shaft are positioned by flat keys arranged in the key grooves. The radial locking of the active eccentric block and the rotating shaft is realized by the flat key, and the structure is simple and reliable.
所述的主动偏心块的轴孔上方从中间开断,形成左右夹块,左右夹块通过带碗形垫圈的锁紧螺钉紧固夹紧转轴。可有效地把主动偏心块锁紧于转轴上,采用碗形垫圈防松效果好。The upper part of the shaft hole of the active eccentric block is broken from the middle to form left and right clamping blocks, and the left and right clamping blocks are fastened and clamped to the rotating shaft by locking screws with bowl-shaped washers. The active eccentric block can be effectively locked on the rotating shaft, and the bowl-shaped washer has a good anti-loosening effect.
所述的磁体嵌于从动偏心块肩部的沉孔中,所述的磁体与沉孔之间涂有AB胶。使磁体与沉孔之间嵌合更牢固。The magnet is embedded in the counterbore of the shoulder of the driven eccentric block, and AB glue is coated between the magnet and the counterbore. Make the fit between the magnet and the counterbore stronger.
所述的耐磨铜套与转轴之间涂有轴承润滑脂。能更有效的减小耐磨铜套与转轴之间在正反转过程中的磨损。Bearing grease is coated between the wear-resistant copper sleeve and the rotating shaft. It can more effectively reduce the wear between the wear-resistant copper sleeve and the rotating shaft during the forward and reverse rotation.
有益效果:1、方便地实现了在电机的正反转过程中产生两种不同的振动力,实现了电机在单次使用过程中的振动力调节,解决了振动电机使用过程中振动力调整困难的问题,结构简单,运行稳定可靠。Beneficial effects: 1. Conveniently realizes the generation of two different vibration forces during the forward and reverse rotation of the motor, realizes the adjustment of the vibration force of the motor during a single use, and solves the difficulty of adjusting the vibration force during the use of the vibration motor The problem, simple structure, stable and reliable operation.
2、通过采用耐磨垫圈,隔开了主动偏心块和从动偏心块及从动偏心块与挡环,减少从动偏心块在正反转运动过程中的端面磨损。2. Through the use of wear-resistant washers, the active eccentric block and the driven eccentric block, as well as the driven eccentric block and the retaining ring are separated, thereby reducing the end face wear of the driven eccentric block during forward and reverse movement.
3、通过在从动偏心块的转轴孔内紧配耐磨铜套,并在耐磨铜套和转轴之间涂上轴承润滑脂,能更有效的减小从动偏心块内孔与转轴之间在正反转过程中的磨损,提升了从动偏心块的使用寿命。3. By tightly fitting a wear-resistant copper sleeve in the shaft hole of the driven eccentric block, and coating bearing grease between the wear-resistant copper sleeve and the shaft, the gap between the inner hole of the driven eccentric block and the shaft can be reduced more effectively. The wear and tear in the process of forward and reverse rotation increases the service life of the driven eccentric block.
4、通过压板和磁体的吸引作用,当电机停止时,能让从动偏心块和主动偏心块在成一角度反转的工况下,实现快速的合并成同一角度,防止从动偏心块在停止时因为惯性使从动偏心块上的定位销撞击主动偏心块内的圆弧槽端部而左右甩动。4. Through the attraction of the pressure plate and the magnet, when the motor stops, the driven eccentric block and the active eccentric block can be quickly merged into the same angle under the condition of reversing at an angle to prevent the driven eccentric block from stopping When the positioning pin on the driven eccentric block hits the end of the arc groove in the active eccentric block due to inertia, it swings left and right.
5、通过在从动偏心块的轴向外侧设有挡环,在挡环的轴向外侧设置轴用弹性挡圈,可以有效地防止在使用过程中偏心块可能产生的轴向位移起到二道防护作用,防护效果更好,更安全可靠。5. By providing a retaining ring on the axial outer side of the driven eccentric block, and setting an elastic retaining ring for the shaft on the axial outer side of the retaining ring, it can effectively prevent the possible axial displacement of the eccentric block during use. Road protection, better protection, safer and more reliable.
6、磁体的顶面低于从动偏心块肩部的平面,可以防止因磁体高于肩部平面时,磁体因压板撞击而破碎的情况发生。6. The top surface of the magnet is lower than the plane of the shoulder of the driven eccentric block, which can prevent the magnet from breaking due to the impact of the pressure plate when the magnet is higher than the plane of the shoulder.
7、定位销与圆弧槽为圆弧面撞击接触,撞击接触面积大,相撞击部位的单位撞击力较小,圆弧槽端部和定位销不容易因撞击过大而变形。7. The positioning pin and the arc groove are in arc surface impact contact, the impact contact area is large, the unit impact force of the impact part is small, and the end of the arc groove and the positioning pin are not easily deformed due to excessive impact.
附图说明Description of the drawings
图1是本发明结构示意图。Figure 1 is a schematic diagram of the structure of the present invention.
图2是本发明轴向竖剖示意图。Figure 2 is a schematic view of an axial vertical section of the present invention.
图3是本发明局部爆破结构示意图。Figure 3 is a schematic diagram of the partial blasting structure of the present invention.
图中:1-振动电机本体;2-转轴;3-主动偏心块;4-从动偏心块;5-压板;6-定位销;7-磁体;8-挡环;9-紧定螺钉;10-轴用弹性挡圈;11-耐磨垫圈;12-耐磨铜套;13-平键;14-锁紧螺钉;15-碗形垫圈;301-圆弧槽;302-夹块。In the picture: 1-vibration motor body; 2-rotating shaft; 3-active eccentric block; 4-driven eccentric block; 5-pressure plate; 6-positioning pin; 7-magnet; 8-retaining ring; 9-set screw; 10- Elastic retaining ring for shaft; 11- Wear-resistant washer; 12- Wear-resistant copper sleeve; 13- Flat key; 14- Locking screw; 15- Bowl washer; 301- Arc groove; 302- Clamping block.
具体实施方式detailed description
以下结合说明书附图对本发明的技术方案做进一步的详细说明。The technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings of the specification.
如图1-3所示,一种在正反转时产生不同振动力的振动电机振动结构,包括振动电机本体1、设于振动电机本体1内的转轴2、设于转轴2上的主动偏心块3和位于主动偏心块3轴向外侧的从动偏心块4,主动偏心块3朝向从动偏心块4的一侧端面设有以转轴2中心为轴心的圆弧槽301,从动偏心块4的端向设有定位销6,定位销6向轴向内侧伸入主动偏心块3的圆弧槽301,主动偏心块3的径向一侧肩部固定有可拆卸压板5,主动偏心块3与从动偏心块4的肩部对齐时,压板5压住主动偏心块3同侧的从动偏心块4肩部,此时,定位销6位于该侧肩部下方,并且定位销6伸入到圆弧槽301在该侧肩部下方的端部位置。As shown in Figure 1-3, a vibration structure of a vibration motor that generates different vibration forces during forward and reverse rotation, including a vibration motor body 1, a rotating shaft provided in the vibrating motor body 1, 2, and an active eccentricity provided on the rotating shaft 2 The block 3 and the driven eccentric block 4 located on the axial outer side of the active eccentric block 3, the end surface of the active eccentric block 3 facing the driven eccentric block 4 is provided with a circular arc groove 301 with the center of the rotating shaft 2 as the axis, and the driven eccentric block The end of the block 4 is provided with a positioning pin 6. The positioning pin 6 extends axially inwardly into the arc groove 301 of the active eccentric block 3. A detachable pressure plate 5 is fixed on the radial shoulder of the active eccentric block 3, which is active eccentric When the block 3 is aligned with the shoulder of the driven eccentric block 4, the pressure plate 5 presses the shoulder of the driven eccentric block 4 on the same side of the active eccentric block 3. At this time, the positioning pin 6 is located below the shoulder of the side, and the positioning pin 6 It extends to the end position of the arc groove 301 below the side shoulder.
为了在电机停止时防止从动偏心块4的往复甩动,从动偏心块4上位于压板5下方的肩部嵌有磁体7,磁体7的顶面低于从动偏心块4肩部的平面。由于压板5和磁体7之间有很强的吸力,当电机停止时,能让从动偏心块4和主动偏心块3在成一角度反转的工况下,实现快速的合并成同一角度,防止从动偏心块4在停止时因为惯性使从动偏心块4上的定位销6撞击主动偏心块3内的圆弧槽301端部而左右甩动;磁体7的顶面低于从动偏心块4肩部的平面,可以防止因磁体7高于肩部平面时,磁体7因压板5撞击而破碎的情况发生。In order to prevent the driven eccentric block 4 from swinging back and forth when the motor is stopped, the shoulder of the driven eccentric block 4 under the pressure plate 5 is embedded with a magnet 7, and the top surface of the magnet 7 is lower than the plane of the shoulder of the driven eccentric block 4 . Due to the strong suction force between the pressure plate 5 and the magnet 7, when the motor stops, the driven eccentric block 4 and the active eccentric block 3 can be quickly merged into the same angle under the working condition of reversing at an angle to prevent When the driven eccentric block 4 stops due to inertia, the positioning pin 6 on the driven eccentric block 4 hits the end of the arc groove 301 in the active eccentric block 3 and swings left and right; the top surface of the magnet 7 is lower than the driven eccentric block 4 The plane of the shoulder can prevent the magnet 7 from breaking due to the impact of the pressure plate 5 when the magnet 7 is higher than the plane of the shoulder.
为了防止偏心块产生轴向位移,从动偏心块4的轴向外侧设有挡环8,挡环8通过4个环绕均布的紧定螺钉9紧固于转轴2上。挡环8可以有效防止偏心块在使用过程中可能产生的轴向位移,通过多个均布的紧定螺钉9把挡环8紧固在转轴2上,能实现可靠稳定的固定,不需要改变转轴2结构。In order to prevent the axial displacement of the eccentric block, a retaining ring 8 is provided on the axial outer side of the driven eccentric block 4, and the retaining ring 8 is fastened to the rotating shaft 2 by 4 set screws 9 that are evenly distributed around. The retaining ring 8 can effectively prevent the possible axial displacement of the eccentric block during use. The retaining ring 8 is fastened to the rotating shaft 2 by a plurality of uniformly distributed set screws 9, which can achieve reliable and stable fixation without any changes. 2 structure of the shaft.
为了更好地防止轴向位移,挡环8的轴向外侧设有轴用弹性挡圈10,轴用弹性挡圈10的径向内侧位于转轴2的挡圈槽中。在使用过程中对偏心块可能产生的轴向位移起到第二道防护作用,防护效果更好,更安全可靠。In order to better prevent the axial displacement, the axially outer side of the retaining ring 8 is provided with a shaft elastic retaining ring 10, and the radial inner side of the shaft elastic retaining ring 10 is located in the retaining ring groove of the rotating shaft 2. During use, the eccentric block may have a second protective effect on the possible axial displacement, and the protective effect is better, safer and more reliable.
为了减少从动偏心块4的端面磨损,主动偏心块3与从动偏心块4之间,从动偏心块 4与挡环8之间设有耐磨垫圈11。用于隔开主动偏心块3和从动偏心块4及从动偏心块4与挡环8,减少从动偏心块4在正反转运动过程中的两侧端面磨损。In order to reduce the wear of the end face of the driven eccentric block 4, wear-resistant washers 11 are provided between the driving eccentric block 3 and the driven eccentric block 4, and between the driven eccentric block 4 and the retaining ring 8. It is used to separate the active eccentric block 3 and the driven eccentric block 4 and the driven eccentric block 4 and the retaining ring 8 to reduce the wear on both sides of the driven eccentric block 4 during the forward and reverse movement.
为了降低磨损,从动偏心块4的转轴2孔内紧配有耐磨铜套12,转轴2穿过耐磨铜套12的中心孔。使从动偏心块4在正反转的过程中降低与转轴2之间的磨损。In order to reduce wear, the hole of the shaft 2 of the driven eccentric block 4 is tightly equipped with a wear-resistant copper sleeve 12, and the shaft 2 passes through the center hole of the wear-resistant copper sleeve 12. The driven eccentric block 4 reduces the wear between the driven eccentric block 4 and the rotating shaft 2 during the forward and reverse rotation.
为了增加端部撞击的接触面积,圆弧槽301的两个端部均为与定位销6的侧面相配的圆弧形,定位销6位于圆弧槽301端部时,圆弧槽301端部圆弧圆心位置与定位销6的中心对齐;圆弧槽301径向对称。在定位销6侧向撞击圆弧槽301端部时,圆弧形的端部侧面能够有效加大与定位销6侧面的撞击接触面积,相比于点线接触,撞击处受力分散,圆弧槽301端部和定位销6不容易因撞击过大而变形。In order to increase the contact area of the end impact, the two ends of the arc groove 301 are both arc shapes matching the side surface of the positioning pin 6. When the positioning pin 6 is located at the end of the arc groove 301, the end of the arc groove 301 The center of the arc is aligned with the center of the positioning pin 6; the arc groove 301 is radially symmetric. When the positioning pin 6 laterally impacts the end of the arc groove 301, the arc-shaped end side can effectively increase the impact contact area with the side of the positioning pin 6. Compared with the point-line contact, the impact force is dispersed, The end of the arc groove 301 and the positioning pin 6 are not easily deformed due to excessive impact.
为了实现简单可靠的固定,定位销6通过螺纹与从动偏心块4的销孔紧固,定位销6的销尾直径大于销孔直径,并且销尾位于从动偏心块4轴向外侧的沉孔中。螺纹紧固简单可靠,定位销6的销尾位于沉孔中,不会与轴向外侧的零件发生干涉。In order to achieve simple and reliable fixation, the positioning pin 6 is fastened to the pin hole of the driven eccentric block 4 through threads. The diameter of the pin tail of the positioning pin 6 is larger than the diameter of the pin hole, and the pin tail is located on the outer side of the driven eccentric block 4. In the hole. The screw fastening is simple and reliable, and the pin tail of the positioning pin 6 is located in the counterbore, which will not interfere with the axially outer parts.
为了实现径向锁定,主动偏心块3和转轴2上均设有键槽,主动偏心块3和转轴2之间通过设于键槽中的平键13定位。通过平键13实现主动偏心块3和转轴2的径向锁定,结构简单可靠。In order to achieve radial locking, both the active eccentric block 3 and the rotating shaft 2 are provided with key grooves, and the active eccentric block 3 and the rotating shaft 2 are positioned by a flat key 13 arranged in the key groove. The radial locking of the active eccentric block 3 and the rotating shaft 2 is realized by the flat key 13, and the structure is simple and reliable.
为了把主动偏心块3牢固地锁紧于转轴2上,主动偏心块3的轴孔上方从中间开断,形成左右夹块302,左右夹块302通过带碗形垫圈15的锁紧螺钉14紧固夹紧转轴2。可有效地把主动偏心块3锁紧于转轴2上,采用碗形垫圈15防松效果好。In order to securely lock the active eccentric block 3 on the shaft 2, the upper part of the shaft hole of the active eccentric block 3 is broken from the middle to form left and right clamping blocks 302. The left and right clamping blocks 302 are tightened by the lock screws 14 with bowl washers 15 Clamp the shaft 2 firmly. The active eccentric block 3 can be effectively locked on the rotating shaft 2, and the bowl-shaped washer 15 has a good anti-loosening effect.
为了使磁体7与沉孔之间嵌合更牢固,磁体7嵌于从动偏心块4肩部的沉孔中,磁体7与沉孔之间涂有AB胶。使磁体7与沉孔之间嵌合更牢固。In order to make the insertion between the magnet 7 and the counterbore stronger, the magnet 7 is embedded in the counterbore on the shoulder of the driven eccentric block 4, and AB glue is coated between the magnet 7 and the counterbore. The fitting between the magnet 7 and the counterbore is stronger.
为了更好地减少磨损,耐磨铜套12与转轴2之间涂有轴承润滑脂。能更有效的减小耐磨铜套12与转轴2之间在正反转过程中的磨损。In order to better reduce wear, bearing grease is coated between the wear-resistant copper sleeve 12 and the rotating shaft 2. The wear between the wear-resistant copper sleeve 12 and the rotating shaft 2 during the forward and reverse rotation can be more effectively reduced.
本实例中,振动电机本体1两侧外的转轴2上均设有一组由主动偏心块3和从动偏心块4组成的振动结构。电机在逆时针转动时,从动偏心块4内的定位销6顶在同侧主动偏心块3肩部下的圆弧槽301端部,两块偏心块轴向重合,产生100%的振动力,当电机顺时针转动时,从动偏心块4由于惯性偏转,定位销6顶在主动偏心块3圆弧槽301的另一侧端部,使两块偏心块在轴向视图上成一夹角角度运行,产生50%的振动力,实现了电机在单次使用过程中的振动力调节,解决了振动电机使用过程中振动力调整困难的问题;实现结构简单,稳定可靠。In this example, the rotating shaft 2 on both sides of the vibrating motor body 1 is provided with a set of vibrating structures composed of an active eccentric block 3 and a driven eccentric block 4. When the motor rotates counterclockwise, the positioning pin 6 in the driven eccentric block 4 is pressed against the end of the arc groove 301 under the shoulder of the active eccentric block 3 on the same side, and the two eccentric blocks are axially superimposed to generate 100% vibration force. When the motor rotates clockwise, the driven eccentric block 4 deflects due to inertia, and the positioning pin 6 is pressed against the other end of the arc groove 301 of the active eccentric block 3, so that the two eccentric blocks form an angle in the axial view. Run, generate 50% vibration force, realize the adjustment of the vibration force of the motor in a single use process, and solve the problem of difficulty in adjusting the vibration force during the use of the vibration motor; the realization structure is simple, stable and reliable.
本实例中,压板5通过2颗M10×25外六角螺钉拧于主动偏心块3肩部螺纹孔内实现可拆卸固定;磁体7为用乳铁硼强磁材料制作的Φ25mm厚10mm的磁钢,磁钢的顶面低于从动偏心块4肩部平面2mm;主动偏心块3通过钢板火焰切割而成;带碗形垫圈15的锁紧螺钉14的规格为M12×65内六角圆柱头螺钉,碗形垫圈15的规格为D12;耐磨铜套12采用锡青铜制作;紧定螺钉9规格为M6×8的内六角平端螺钉;圆弧槽301的深度为20mm;定位销6的螺纹规格为M27×2,螺纹上涂有螺纹紧固胶;从动偏心块4轴向外侧的定位销6销尾沉孔为Φ32mm深16mm。In this example, the pressure plate 5 is detachably fixed by screwing two M10×25 external hexagonal screws into the threaded hole of the shoulder of the active eccentric block 3; the magnet 7 is a magnet steel with a thickness of Φ25mm and a thickness of 10mm made of latex boron magnetic material. The top surface of the magnetic steel is 2mm lower than the shoulder plane of the driven eccentric block 4; the active eccentric block 3 is flame-cut from steel plate; the specification of the locking screw 14 with the bowl-shaped washer 15 is M12×65 hexagon socket head screw, The specification of the bowl washer 15 is D12; the wear-resistant copper sleeve 12 is made of tin bronze; the specification of the set screw 9 is an M6×8 hexagon socket flat-end screw; the depth of the arc groove 301 is 20mm; the thread specification of the positioning pin 6 is M27×2, the thread is coated with thread fastening glue; the positioning pin 6 on the axial outer side of the driven eccentric block 4 is Φ32mm and 16mm deep.
以上图1-3所示的一种在正反转时产生不同振动力的振动电机振动结构是本发明的具体实施例,已经体现出本发明突出的实质性特点和显著进步,可根据实际的使用需要,在本发明的启示下,对其进行形状、结构等方面的等同修改,均在本方案的保护范围之列。The vibrating structure of a vibrating motor that generates different vibrating forces during forward and reverse rotation as shown in Figures 1-3 above is a specific embodiment of the present invention. It has embodied the outstanding substantive features and significant progress of the present invention. It can be based on actual For use needs, under the enlightenment of the present invention, equivalent modifications to the shape, structure, etc., are all within the protection scope of this solution.

Claims (10)

  1. 一种在正反转时产生不同振动力的振动电机振动结构,包括振动电机本体(1)、设于振动电机本体(1)内的转轴(2)、设于转轴(2)上的主动偏心块(3)和位于主动偏心块(3)轴向外侧的从动偏心块(4),其特征在于:所述的主动偏心块(3)朝向从动偏心块(4)的一侧端面设有以转轴(2)中心为轴心的圆弧槽(301),所述的从动偏心块(4)的端向设有定位销(6),定位销(6)向轴向内侧伸入主动偏心块(3)的圆弧槽(301),主动偏心块(3)的径向一侧肩部固定有可拆卸压板(5),主动偏心块(3)与从动偏心块(4)的肩部对齐时,压板(5)压住主动偏心块(3)同侧的从动偏心块(4)肩部,此时,所述的定位销(6)位于该侧肩部下方,并且定位销(6)伸入到圆弧槽(301)在该侧肩部下方的端部位置。A vibration structure of a vibration motor that generates different vibration forces during forward and reverse rotations, including a vibration motor body (1), a rotating shaft (2) arranged in the vibration motor body (1), and an active eccentricity arranged on the rotating shaft (2) The block (3) and the driven eccentric block (4) located on the axial outer side of the active eccentric block (3), characterized in that: the active eccentric block (3) is arranged on one end surface facing the driven eccentric block (4) There is a circular arc groove (301) with the center of the rotating shaft (2) as the axis, the end of the driven eccentric block (4) is provided with a positioning pin (6), and the positioning pin (6) extends axially inward The arc groove (301) of the active eccentric block (3), the detachable pressure plate (5) is fixed on the radial shoulder of the active eccentric block (3), the active eccentric block (3) and the driven eccentric block (4) When the shoulders are aligned, the pressing plate (5) presses the shoulder of the driven eccentric block (4) on the same side of the active eccentric block (3). At this time, the positioning pin (6) is located below the side shoulder, and The positioning pin (6) extends into the end position of the circular arc groove (301) below the side shoulder.
  2. 根据权利要求1所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的从动偏心块(4)上位于压板(5)下方的肩部嵌有磁体(7),磁体(7)的顶面低于从动偏心块(4)肩部的平面。The vibration structure of a vibrating motor that generates different vibration forces during forward and reverse rotations according to claim 1, characterized in that: the shoulder of the driven eccentric block (4) located below the pressure plate (5) is embedded The top surface of the magnet (7) is lower than the plane of the shoulder of the driven eccentric block (4).
  3. 根据权利要求1所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的从动偏心块(4)的轴向外侧设有挡环(8),所述的挡环(8)通过多个环绕均布的紧定螺钉(9)紧固于转轴(2)上。The vibration structure of a vibrating motor that generates different vibrating forces during forward and reverse rotations according to claim 1, characterized in that: the driven eccentric block (4) is provided with a baffle ring (8) on the axial outer side thereof, The retaining ring (8) is fastened to the rotating shaft (2) by a plurality of evenly distributed set screws (9).
  4. 根据权利要求3所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的挡环(8)的轴向外侧设有轴用弹性挡圈(10),轴用弹性挡圈(10)的径向内侧位于转轴(2)的挡圈槽中。The vibration structure of a vibrating motor that generates different vibration forces during forward and reverse rotation according to claim 3, characterized in that: the axially outer side of the retaining ring (8) is provided with an elastic retaining ring (10) for the shaft , The radial inner side of the elastic retaining ring (10) for the shaft is located in the retaining ring groove of the rotating shaft (2).
  5. 根据权利要求3所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的主动偏心块(3)与从动偏心块(4)之间,从动偏心块(4)与挡环(8)之间设有耐磨垫圈(11)。The vibration structure of a vibrating motor that generates different vibration forces during forward and reverse rotations according to claim 3, characterized in that: between the active eccentric block (3) and the driven eccentric block (4), the driven A wear-resistant washer (11) is arranged between the eccentric block (4) and the retaining ring (8).
  6. 根据权利要求1所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的从动偏心块(4)的转轴(2)孔内紧配有耐磨铜套(12),转轴(2)穿过耐磨铜套(12)的中心孔。The vibration structure of a vibrating motor that generates different vibration forces during forward and reverse rotations according to claim 1, characterized in that: the shaft (2) of the driven eccentric block (4) is tightly equipped with wear-resistant The copper sleeve (12) and the rotating shaft (2) pass through the center hole of the wear-resistant copper sleeve (12).
  7. 根据权利要求1所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:圆弧槽(301)的两个端部均为与定位销(6)的侧面相配的圆弧形,定位销(6)位于圆弧槽(301)端部时,圆弧槽(301)端部圆弧圆心位置与定位销(6)的中心对齐;圆弧槽(301)径向对称。The vibration structure of a vibrating motor that generates different vibration forces during forward and reverse rotations according to claim 1, characterized in that: both ends of the arc groove (301) are matched with the side surfaces of the positioning pin (6) When the positioning pin (6) is located at the end of the arc groove (301), the center of the arc at the end of the arc groove (301) is aligned with the center of the positioning pin (6); the diameter of the arc groove (301) To symmetry.
  8. 根据权利要求7所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的定位销(6)通过螺纹与从动偏心块(4)的销孔紧固,定位销(6)的销尾直径大于销孔直径,并且销尾位于从动偏心块(4)轴向外侧的沉孔中。The vibration structure of a vibration motor that generates different vibration forces during forward and reverse rotations according to claim 7, wherein the positioning pin (6) is tightly connected to the pin hole of the driven eccentric block (4) through a thread The diameter of the pin tail of the positioning pin (6) is larger than the diameter of the pin hole, and the pin tail is located in the counterbore on the axial outer side of the driven eccentric block (4).
  9. 根据权利要求1所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的主动偏心块(3)和转轴(2)上均设有键槽,所述的主动偏心块(3)和转轴(2)之间通过设于键槽中的平键(13)定位。The vibrating structure of a vibrating motor that generates different vibrating forces during forward and reverse rotation according to claim 1, characterized in that: the active eccentric block (3) and the rotating shaft (2) are both provided with key grooves, the The active eccentric block (3) and the rotating shaft (2) are positioned by a flat key (13) arranged in the key groove.
  10. 根据权利要求9所述的一种在正反转时产生不同振动力的振动电机振动结构,其特征在于:所述的主动偏心块(3)的轴孔上方从中间开断,形成左右夹块(302),左右夹块(302)通过带碗形垫圈(15)的锁紧螺钉(14)紧固夹紧转轴(2)。The vibration structure of a vibrating motor that generates different vibration forces during forward and reverse rotation according to claim 9, characterized in that: the upper part of the shaft hole of the active eccentric block (3) is broken from the middle to form left and right clamps (302), the left and right clamping blocks (302) are fastened and clamped to the rotating shaft (2) by the locking screws (14) with the bowl-shaped washers (15).
PCT/CN2019/113821 2019-04-06 2019-10-29 Vibration structure of vibration motor generating different vibration forces during forward and reverse rotation WO2020206987A1 (en)

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