WO2020199688A1 - Burner heat-preservation structure of coke oven combustion chamber, coke oven combustion chamber and coke oven - Google Patents

Burner heat-preservation structure of coke oven combustion chamber, coke oven combustion chamber and coke oven Download PDF

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Publication number
WO2020199688A1
WO2020199688A1 PCT/CN2019/130338 CN2019130338W WO2020199688A1 WO 2020199688 A1 WO2020199688 A1 WO 2020199688A1 CN 2019130338 W CN2019130338 W CN 2019130338W WO 2020199688 A1 WO2020199688 A1 WO 2020199688A1
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WIPO (PCT)
Prior art keywords
furnace
furnace head
coke oven
combustion chamber
masonry
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PCT/CN2019/130338
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French (fr)
Chinese (zh)
Inventor
杨忠义
韩龙
陈伟
赵殿辉
严国华
Original Assignee
中冶焦耐(大连)工程技术有限公司
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Application filed by 中冶焦耐(大连)工程技术有限公司 filed Critical 中冶焦耐(大连)工程技术有限公司
Priority to JP2021510377A priority Critical patent/JP7093465B2/en
Publication of WO2020199688A1 publication Critical patent/WO2020199688A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B29/00Other details of coke ovens

Definitions

  • the present disclosure relates to the technical field of coke ovens, and in particular to a coke oven combustion chamber furnace head insulation structure, a coke oven combustion chamber and a coke oven.
  • the coke oven As the main coking equipment, the coke oven has the characteristics of high energy consumption and high pollution. Coke ovens are high-temperature kilns, and the large surface heat dissipation is one of the reasons for their high energy consumption. As the country's requirements for environmental protection increase, the problem of energy saving and consumption reduction of coke ovens has become increasingly prominent.
  • Coke ovens generally consist of auxiliary equipment such as regenerators, ramps, combustion chambers, furnace roofs, other civil foundations, and furnace protection iron parts.
  • the combustion chamber is the hottest part of the coke oven, and the temperature in the vertical fire channel of the combustion chamber can generally reach 1300°C-1400°C.
  • the furnace head of the combustion chamber of large coke ovens is generally made of silica bricks and high-alumina bricks with good resistance to rapid cooling and heating.
  • the furnace head masonry is provided with iron parts for protecting the furnace. .
  • thermal insulation materials such as ceramic fiber blankets or non-asbestos calcium silicate boards will be filled between the iron parts of some coke ovens and the masonry, but the tar in the carbonization chamber will enter the furnace head during the production process. Insulation layer, resulting in reduced or even loss of insulation effect.
  • the furnace head has large heat dissipation capacity, high temperature of the iron parts of the furnace, and short service life; the working environment temperature of the workers is high when pushing the coke, and the environment is poor; the temperature of the furnace head is relatively low, and the furnace head has green coke, which occurs when pushing the coke
  • the phenomenon of smoke and fire in order to wait for the maturity of the furnace coke during production, the coking time will be correspondingly extended and the energy consumption will be increased.
  • the present disclosure provides a coke oven combustion chamber furnace head thermal insulation structure, a coke oven combustion chamber and a coke oven to solve at least one of the above technical problems.
  • the thermal insulation is coated on the surface of the furnace head masonry or furnace protection iron.
  • the method of insulating material layer reduces the heat dissipation of the side fire channel, increases the temperature of the side fire channel and the service life of the iron parts of the furnace, so as to achieve the purpose of energy saving, consumption reduction, and energy utilization.
  • the embodiment of the present disclosure provides a heat preservation structure for the furnace head of a coke oven combustion chamber.
  • the furnace head masonry of the coke oven combustion chamber is provided with furnace-protecting iron parts.
  • the furnace-protecting iron parts include a protective plate, a furnace door frame and a furnace column;
  • the body or the iron part of the furnace is coated with a layer of thermal insulation material.
  • the inner surface and/or the outer surface of the furnace head brickwork is coated with a layer of thermal insulation material.
  • the protection board is set as a large protection board, and the inner surface of the large protection board and/or the outer surface of the large protection board is coated with a thermal insulation material layer.
  • the protection board is set as a middle protection board, and the inner surface of the middle protection board and the inner surface of the furnace door frame and/or the outer surface of the middle protection board and the outer surface of the furnace door frame are coated with a thermal insulation material layer.
  • the coating thickness of the thermal insulation material layer is 1 mm-40 mm.
  • the embodiment of the present disclosure also provides a furnace head masonry of a coke oven combustion chamber with an outer furnace protection iron piece, and the furnace head masonry and/or the furnace protection iron piece is coated with a thermal insulation material layer.
  • the furnace protection iron piece includes a protective plate, a furnace door frame and a furnace column, the protective plate resists the furnace head masonry, the furnace door frame is connected to the protective plate, and the furnace column resists the protective plate.
  • the protection board is set as a large protection board, the large protection board is configured to resist the furnace head masonry, the furnace door frame is connected with the large protection board, and the furnace column resists the large protection board; the inner surface of the furnace head masonry, At least two of the outer surface of the furnace head masonry, the inner surface of the large protective board and the outer surface of the large protective board are provided with a thermal insulation material layer.
  • the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry; the inner surface of the furnace head masonry, the furnace At least two of the outer surface of the head masonry, the inner surface of the middle protection board and the inner surface of the furnace door frame, and the outer surface of the middle protection board and the outer surface of the furnace door frame are provided with a thermal insulation material layer.
  • the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry, and the outer surface of the middle protection board is against the furnace door frame
  • the outer surface of the furnace together forms the first coating surface, the inner surface of the middle protection plate and the inner surface of the furnace door frame together form the second coating surface; the inner surface of the furnace head brickwork, the outer surface of the furnace head brickwork, the first coating surface and At least two of the second coating surfaces are provided with thermal insulation material layers.
  • the inner surface of the furnace head masonry is coated with a thermal insulation material layer, and the thickness of the thermal insulation material layer is not greater than 20 mm.
  • the thickness of the thermal insulation material layer coated on the inner surface of the furnace head masonry is 10 mm.
  • the inner surface of the furnace head masonry is set as the surface of the side of the combustion chamber near the side of the furnace head; the outer surface of the furnace head masonry is the surface on the side where the furnace head masonry contacts the furnace iron.
  • the furnace head masonry includes a connected heat conduction wall and an installation wall, the heat conduction wall is configured to transfer heat to the adjacent carbonization chamber, and the installation wall is provided with a thermal insulation material layer.
  • the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry; the inner surface of the furnace head masonry, the furnace At least two of the outer surface of the head masonry, the inner surface of the middle protection board and the inner surface of the furnace door frame, and the outer surface of the middle protection board and the outer surface of the furnace door frame are provided with a thermal insulation material layer.
  • the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry, and the outer surface of the middle protection board is against the furnace door frame
  • the outer surface of the furnace together forms the first coating surface, the inner surface of the middle protection plate and the inner surface of the furnace door frame together form the second coating surface; the inner surface of the furnace head brickwork, the outer surface of the furnace head brickwork, the first coating surface and At least two of the second coating surfaces are provided with thermal insulation material layers.
  • the inner surface of the furnace head masonry is coated with a thermal insulation material layer, and the thickness of the thermal insulation material layer is not greater than 20 mm.
  • the thickness of the thermal insulation material layer coated on the inner surface of the furnace head masonry is 10 mm.
  • the inner surface of the furnace head masonry is set as the surface of the side of the combustion chamber near the side of the furnace head; the outer surface of the furnace head masonry is the surface on the side where the furnace head masonry contacts the furnace iron.
  • the furnace head masonry includes a connected heat conduction wall and an installation wall, the heat conduction wall is configured to transfer heat to the adjacent carbonization chamber, and the installation wall is provided with a thermal insulation material layer.
  • the installation wall includes an inner side and an outer side opposite to each other in the extending direction of the furnace head brickwork, and at least one of the inner side and the outer side is provided with a thermal insulation material layer.
  • the furnace head masonry includes multiple silicon bricks, and multiple silicon bricks are joined together.
  • the embodiment of the present disclosure also provides a coke oven combustion chamber, which includes the above-mentioned coke oven combustion chamber furnace head insulation structure.
  • the embodiment of the present disclosure also provides a coke oven, which includes the above-mentioned coke oven combustion chamber furnace head insulation structure or the above-mentioned coke oven combustion chamber.
  • the beneficial effects of the present disclosure include, for example:
  • Figure 1 is a schematic diagram of the furnace head insulation structure provided by an embodiment of the present disclosure (the protective plate is set as a large protective plate);
  • Figure 2 is a schematic diagram of the furnace head insulation structure provided by an embodiment of the present disclosure (the protective plate is set as a middle protective plate);
  • FIG. 3 is a schematic diagram of a first modified structure of the furnace head heat preservation structure provided by an embodiment of the present disclosure
  • FIG. 4 is a schematic diagram of a second modified structure of the furnace head insulation structure provided by an embodiment of the present disclosure
  • Figure 5 is a schematic structural diagram of a furnace protection iron provided by an embodiment of the present disclosure.
  • FIG. 6 is a schematic diagram of the structure of the furnace head masonry provided by an embodiment of the disclosure.
  • FIG. 7 is a schematic diagram of a third modified structure of the furnace head insulation structure provided by an embodiment of the disclosure.
  • FIG. 8 is a schematic diagram of a fourth modified structure of the furnace head insulation structure provided by an embodiment of the disclosure.
  • FIG. 9 is a schematic diagram of a fifth modified structure of the furnace head insulation structure provided by an embodiment of the disclosure.
  • 1-burner head masonry 11-installation wall; 111-outside; 112-inside; 12-heat conduction wall; 10-furnace protection iron; 2-large protection board; 3-furnace column; 4-heat insulation material layer ; 5-Middle protection board; 6-furnace door frame; 7-first coating surface; 8-second coating surface.
  • the present disclosure provides a coke oven combustion chamber furnace head insulation structure, including furnace head masonry 1 and furnace protection iron parts 10, the furnace protection iron parts 10 are arranged on the furnace head masonry 1
  • the outer side 111 is configured to resist the burner block 1.
  • the furnace head masonry 1 and/or the furnace head masonry 10 are coated with a thermal insulation material layer 4, in other words, at least one of the furnace head masonry 1 and the furnace head masonry 10 A thermal insulation material layer 4 is provided on it.
  • the furnace protection iron piece 10 includes a protective plate, a furnace door frame 6 and a furnace column 3.
  • the protective plate is against the furnace head masonry 1
  • the furnace door frame is connected with the protective plate
  • the furnace column 3 is against the protective plate, so that the external force applied on the furnace column 3 is transferred to the furnace head masonry 1 through the protective plate, or ,
  • the external force applied on the furnace column 3 is transmitted to the furnace head masonry 1 through the protective plate and the furnace door frame 6 together.
  • the inner surface of the furnace head masonry 1 and/or the outer surface of the furnace head masonry 1 is coated with a thermal insulation material layer 4, in other words, the furnace
  • the inner surface of the head masonry 1 may be coated with a heat-insulating material layer 4, or the outer surface of the furnace head masonry 1 may be coated with a heat-insulating material layer 4, or the inner surface of the furnace head masonry 1 and the furnace head
  • the outer surface of the masonry 1 can be coated with a thermal insulation material layer 4.
  • the inner surface of the burner block 1 is the surface on the side of the combustion chamber near the side of the burner, and the outer surface of the burner block 1 is the burner block 1 and the furnace iron
  • the surface of the contact side of the piece 10 does not contain the wall tiles of the carbonization chamber.
  • the furnace head masonry 1 includes a heat-conducting wall 12 and a mounting wall 11 configured to be connected to the furnace door (not shown).
  • the heat-conducting wall 12 is located in the furnace
  • the side of the head masonry 1 is configured to transfer the heat generated by the combustion of the fuel inside the furnace head masonry 1 to the carbonization chamber adjacent to the heat conducting wall 12 to heat the materials in the carbonization chamber.
  • the installation wall 11 is located at one end of the furnace head masonry 1 in the extending direction, and is connected to the heat conducting wall 12; in addition, the installation wall 11 is provided with an installation opening that penetrates the installation wall 11 along the extending direction of the furnace head masonry 1 and matches the furnace door ( Picture not shown).
  • the inner surface of the burner block 1 refers to the inner wall of the installation wall 11, and the outer surface of the burner block 1 refers to the outer wall of the installation wall 11. At least one of the inner wall and the outer wall of the burner block 1 is provided with a thermal insulation material layer 4.
  • the furnace protection iron 10 is configured to abut against the outer side 111 of the installation wall 11 of the furnace head masonry 1.
  • the protective plate is set as a large protective plate 2, and the inner surface of the large protective plate 2 and/or the outer surface of the large protective plate 2 is coated with a thermal insulation material layer 4, in other words, the large protective plate At least one of the inner surface of the board 2 and the outer surface of the large protective board 2 is provided with a thermal insulation material layer 4.
  • the large protective plate 2 is pressed against the outer side 111 of the installation wall 11 of the furnace head block 1.
  • the furnace door frame 6 is connected to the large protective plate 2, and the furnace door frame 6 is arranged on the side of the large protective plate 2 away from the installation wall 11.
  • the external force applied to the furnace column 3 is transmitted to the furnace head masonry 1 through the large protective plate 2.
  • the protection board is set as a middle protection board 5.
  • the inner and/or outer surfaces of the middle protection board 5 and the furnace door frame 6 are coated with a thermal insulation material layer 4; in other words, the middle protection board
  • the inner surface of 5 and the inner surface of the furnace door frame 6 are both provided with a heat-insulating material layer 4; or, the outer surface of the middle protective plate 5 and the outer surface of the furnace door frame 6 are both provided with a heat-insulating material layer 4, or,
  • the inner surface of the protective plate 5, the inner surface of the furnace door frame 6, the outer surface of the middle protective plate 5, and the outer surface of the furnace door frame 6 are all provided with a thermal insulation material layer 4.
  • the protective plate when the protective plate is set as the middle protective plate 5, for ease of description, the outer side of the middle protective plate 5 and the outer side of the furnace door frame 6 together form the first coating surface 7.
  • the middle protective plate The inner side surface of 5 and the inner side surface of the furnace door frame 6 together constitute the second coating surface 8.
  • the protection board is set as the middle protection board 5, at least one of the first coating surface 7 and the second coating surface 8 is provided with a thermal insulation material layer.
  • the middle protection plate 4 resists the outer side 111 of the installation wall 11, the furnace door frame 6 and the middle protection plate 4 are fixedly connected by bolts, the furnace door frame 6 resists the outer side 111 of the installation wall 11, and the furnace column 3 and the middle protection
  • the board 4 is held against the side facing away from the mounting wall 11.
  • the external force exerted on the furnace column 3 is transmitted to the furnace head masonry 1 through the middle protective plate 5, and at the same time, the middle protective plate 5 transmits the force to the furnace door frame 6 so that the furnace door frame 6 resists the furnace head masonry 1 on.
  • At least two of the inner surface of the furnace head masonry 1, the outer surface of the furnace head masonry 1, the inner surface of the large protective plate 2, and the outer surface of the large protective plate is provided with a thermal insulation material layer 4.
  • the heat-insulating material layer 4 can be provided on the inner surface of the burner block 1 and the inner surface of the large protective board 2 at the same time; or, on the outer surface of the burner block 1 and the inner surface of the large protective board 2 at the same time
  • the heat-insulating material layer 4 is provided on the surface; or, the heat-insulating material layer 4 is provided on the outer surface of the furnace head masonry 1 and the outer surface of the large protective board 2 at the same time; or, at the same time in the furnace head masonry 1
  • the heat-insulating material layer 4 is provided on the surface, the outer surface of the burner block 1 and the inner surface of the large protective board 2, which are not listed in this disclosure.
  • At least two of the inner surface of the furnace head masonry 1, the outer surface of the furnace head masonry 1, the first coating surface 7 and the second coating surface 8 are provided with Thermal insulation material layer.
  • the thermal insulation material layer 4 can be provided on the inner surface of the furnace head masonry 1 and the first coating surface 7 at the same time; or, the inner surface of the furnace head masonry 1, the first coating surface 7 and the second coating surface 4 can be provided at the same time.
  • the coating surface 8 is provided with a thermal insulation material layer 4, which will not be listed in this disclosure.
  • the thickness of the thermal insulation material layer 4 is 1 mm-40 mm, for example, the thickness of the thermal insulation material layer 4 is 1 mm, 20 mm, or 40 mm, etc., which are not listed in this disclosure.
  • the thermal insulation material layer 4 coated on the inner surface of the furnace head masonry 1 should not be too thick.
  • the thermal insulation material layer 4 coated on the inner surface of the furnace head masonry 1 has a thickness of 1 mm -20mm, for example, the thickness of the thermal insulation material layer 4 coated on the inner surface of the furnace head block 1 is 1mm, 10mm or 20mm, which will not be listed in this disclosure.
  • the thickness of the thermal insulation material layer 4 coated on the inner surface of the furnace head masonry 1 is set between 1mm-20mm, that is, the thickness of the thermal insulation material layer coated on the inner surface of the furnace head masonry 1 is different More than 20mm, to ensure that the temperature of the silica brick of the furnace head masonry 1 is kept above the crystal conversion point of the silica brick, so as to avoid the damage of the silica brick.
  • the furnace protection iron 10 includes a protective plate, a furnace door frame 6 and a furnace column 3.
  • the main function of the furnace protection iron 10 is to evenly and reasonably distribute the protective pressure on the furnace head masonry 1. At the same time, the seal between the furnace head masonry 1, the protective plate, the furnace door frame 6 and the furnace door knife edge is ensured.
  • the material of the thermal insulation material layer 4 can be a commercially available thermal insulation coating, or a coating with thermal insulation performance described in the published literature.
  • the thermal insulation material layer 4 adopts a composite of inorganic film-forming materials and organic thermosetting resins as the main film-forming material, and is made of heat-reflective materials; or, the thermal insulation material layer 4 is made of nano ceramic hollow microspheres, Silica-aluminum fiber and heat-reflective materials are the main raw materials, and high-temperature resistant inorganic silicate solution and water-based phenolic resin are used as the film-forming material; or, the material for the thermal insulation material layer 4 includes 400-500 parts by weight of silicone resin , 50-100 parts by weight of sea boulder, 100-200 parts by weight of perlite, 80-150 parts by weight of diatomaceous earth, 30-60 parts by weight of alumina hollow spheres, 20-50 parts by weight Asbestos, 100 to 150 parts by weight of solvent and 5 to 15 parts by weight of dispers
  • the furnace head insulation structure is applied to a newly built top-loading or tamping coke oven.
  • the protective plate of the furnace protection iron 10 of the coke oven is set as the large protective plate 2.
  • the thermal insulation material layer 4 is coated on the inner wall of the large protective plate 2 with a coating thickness of 8 mm. Then, the installation of the furnace protection iron 10 and the subsequent coke oven drying and grouting operations are carried out.
  • the advantages of the furnace head masonry 1 using the furnace head thermal insulation structure of the present disclosure include, for example, the heat dissipation of the furnace head masonry 1 is reduced by more than 40%, which effectively reduces the furnace protection iron 10
  • the working temperature is conducive to extending its service life and optimizing the operating environment for workers.
  • the furnace head insulation structure is applied to a newly built top-loading or tamping coke oven.
  • the protective plate of the furnace protection iron 10 of the coke oven is set as the middle protective plate 5.
  • the furnace protection iron 10 Before installing the furnace protection iron 10, clean the outer surface of the middle protection plate 5 and the outer surface of the furnace door frame 6, and coat the outer surfaces of both with a pre-treatment liquid that is used in conjunction with the pre-coated thermal insulation paint. Then, the thermal insulation material layer 4 is coated with a coating thickness of 5 mm to increase the adhesion of the coated thermal insulation material layer 4. Then, the installation of the furnace protection iron 10 and the subsequent operations of the coke oven oven and so on are performed.
  • the advantages of the furnace head masonry 1 using the furnace head insulation structure of the present disclosure include, for example, the heat dissipation of the furnace head masonry 1 is reduced by more than 30%, which is beneficial to increase the temperature of the furnace head and the channel. Optimize the operating environment for workers.
  • the furnace head insulation structure is applied to a top-loading or tamping coke oven that has been put into production.
  • the protective plate of the furnace guard iron 10 of the coke oven put into production is set to the middle protective plate 5. After the coke oven is put into production, the temperature of the furnace head flue is low, and green coke appears in the furnace head of the coking chamber.
  • the structure of the furnace guard iron 10 needs to be adjusted Make improvements.
  • a layer of pretreatment liquid used in conjunction with the pre-coated thermal insulation coating is applied, and then the thermal insulation material layer 4 is coated with a coating thickness It is 5mm.
  • the advantages of the furnace head masonry 1 include, for example, the heat dissipation of the furnace head masonry 1 is reduced compared to before the furnace head structure is improved. By more than 30%, the temperature of the burner flame channel is increased, the production of coke in the burner of the carbonization chamber is reduced, the operating environment of workers is optimized, and the production is increased and the consumption is reduced.
  • the furnace head heat preservation structure is applied to the top loading or tamping coke oven.
  • the inner surface of the furnace head masonry 1 of the coke oven combustion chamber is coated with a heat insulation material layer 4.
  • the manufacturing process is: clean the inner surface of the furnace head masonry 1 on the side of the combustion chamber machine side and the coke side fire path close to the furnace head before building the top bricks of the combustion chamber vertical fire path, and then pre-install the furnace head
  • the inner surface of the masonry 1 is coated with a layer of pre-treatment liquid that is used in conjunction with the thermal insulation material layer 4, and finally a layer of thermal insulation material layer 4 with a thickness of 4mm is coated, and then the coke oven masonry is continued and installed Furnace protection iron parts 10 such as large protective plate 2 and furnace column 3.
  • the advantages of the furnace head masonry 1 using the furnace head insulation structure of this embodiment include, for example, the temperature of the inner wall of the furnace head masonry 1 is lowered by more than 400°C.
  • the furnace head heat preservation structure is applied to the top loading or tamping coke oven.
  • the outer surface of the furnace head masonry 1 of the coke oven combustion chamber is coated with a heat insulation material layer 4.
  • the manufacturing process is: before installing the iron parts 10 of the coke oven, clean the outer surface of the coke-side furnace head masonry 1 of the combustion chamber and the parts where the iron parts 10 are in contact, and then coat the cleaned position A thermal insulation material layer 4 with a thickness of 6mm. Afterwards, the middle protection board 5, the furnace door frame 6 and the furnace column 3 are installed.
  • the advantages of the furnace head masonry 1 using the furnace head insulation structure of this embodiment include, for example, the heat dissipation of the furnace head masonry 1 is reduced by more than 30%.
  • the present disclosure also provides a coke oven combustion chamber, including the above-mentioned coke oven combustion chamber furnace head insulation structure, which can reduce the heat dissipation of the side fire channel, increase the temperature of the side fire channel and prolong the service life of the iron parts of the furnace , To achieve the purpose of saving energy and reducing consumption and improving energy utilization.
  • the present disclosure also provides a coke oven, including the above-mentioned coke oven combustion chamber furnace head insulation structure or coke oven combustion chamber, which can reduce the heat dissipation of the side fire channel, increase the temperature of the side fire channel, and extend the iron parts of the furnace
  • the service life of the battery can achieve the purpose of saving energy and reducing consumption and improving energy utilization.
  • the present disclosure provides a coke oven combustion chamber furnace head insulation structure, coke oven combustion chamber and coke oven, which can reduce the heat dissipation of the furnace head, increase the temperature of the side flame, reduce the temperature of the iron parts of the furnace, and save energy. Energy consumption, good heat preservation effect and long service life.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

Disclosed are a burner heat-preservation structure of a coke oven combustion chamber, a coke oven combustion chamber and a coke oven. An iron oven protection member (10) is provided outside burner masonry (1) of the coke oven combustion chamber, and the iron oven protection member (10) comprises a protection plate, an oven door frame (6) and oven columns (3); and the burner masonry (1) or the iron oven protection member (10) is coated with a thermal-insulation heat-preservation material layer (4). The surface of the burner masonry (1) or the iron oven protection member (10) is coated with the thermal-insulation heat-preservation material layer (4), such that the heat dissipation amount of a side flue is reduced, the temperature of the side flue is increased, and the service life of the iron oven protection member is prolonged, thereby achieving the aim of saving on energy, reducing the energy consumption and improving the energy utilization ratio.

Description

一种焦炉燃烧室炉头保温结构、焦炉燃烧室以及焦炉Insulation structure for furnace head of coke oven combustion chamber, coke oven combustion chamber and coke oven
相关申请的交叉引用Cross references to related applications
本公开要求于2019年04月03日提交中国专利局的申请号为201910269742.7、名称为“一种焦炉燃烧室炉头保温结构”的中国专利申请的优先权。This disclosure claims the priority of the Chinese patent application filed with the Chinese Patent Office on April 3, 2019, with the application number 201910269742.7, titled "A kind of coke oven combustor furnace head insulation structure".
技术领域Technical field
本公开涉及焦炉技术领域,具体而言,涉及一种焦炉燃烧室炉头保温结构、焦炉燃烧室以及焦炉。The present disclosure relates to the technical field of coke ovens, and in particular to a coke oven combustion chamber furnace head insulation structure, a coke oven combustion chamber and a coke oven.
背景技术Background technique
焦炉作为主要的炼焦设备,具有能耗高和污染大等特点。焦炉属于高温窑炉,表面散热量大是其能耗高的原因之一。随着国家对环保要求的提高,焦炉的节能降耗问题日益突出。As the main coking equipment, the coke oven has the characteristics of high energy consumption and high pollution. Coke ovens are high-temperature kilns, and the large surface heat dissipation is one of the reasons for their high energy consumption. As the country's requirements for environmental protection increase, the problem of energy saving and consumption reduction of coke ovens has become increasingly prominent.
焦炉一般由蓄热室、斜道、燃烧室、炉顶、其它土建基础以及护炉铁件等辅助设备组成。燃烧室是焦炉温度最高的部位,燃烧室立火道内的温度一般能到达1300℃-1400℃。现在大型焦炉燃烧室的炉头一般由硅砖和耐急冷急热性能良好的高铝砖砌筑而成,炉头砌体外侧设置有护炉铁件。。为了降低炉头散热量,有些焦炉护炉铁件与砌体之间会填充一些陶瓷纤维毯或者无石棉硅酸钙板等隔热材料,但是生产过程中炭化室中的焦油会进入炉头隔热层,导致隔热效果降低甚至丧失。Coke ovens generally consist of auxiliary equipment such as regenerators, ramps, combustion chambers, furnace roofs, other civil foundations, and furnace protection iron parts. The combustion chamber is the hottest part of the coke oven, and the temperature in the vertical fire channel of the combustion chamber can generally reach 1300℃-1400℃. At present, the furnace head of the combustion chamber of large coke ovens is generally made of silica bricks and high-alumina bricks with good resistance to rapid cooling and heating. The furnace head masonry is provided with iron parts for protecting the furnace. . In order to reduce the heat dissipation of the furnace head, some thermal insulation materials such as ceramic fiber blankets or non-asbestos calcium silicate boards will be filled between the iron parts of some coke ovens and the masonry, but the tar in the carbonization chamber will enter the furnace head during the production process. Insulation layer, resulting in reduced or even loss of insulation effect.
经研究发现,现有的焦炉至少存在如下缺陷:The research found that the existing coke ovens have at least the following defects:
炉头散热量大,护炉铁件温度高,使用寿命短;推焦时工人所处的工作环境温度高,环境差;炉头火道温度比较低,炉头出现生焦,推焦时出现冒烟冒火的现象;生产时为了等待炉头焦的成熟,会相应的延长结焦时间,增加了能耗。The furnace head has large heat dissipation capacity, high temperature of the iron parts of the furnace, and short service life; the working environment temperature of the workers is high when pushing the coke, and the environment is poor; the temperature of the furnace head is relatively low, and the furnace head has green coke, which occurs when pushing the coke The phenomenon of smoke and fire; in order to wait for the maturity of the furnace coke during production, the coking time will be correspondingly extended and the energy consumption will be increased.
发明内容Summary of the invention
本公开提供了一种焦炉燃烧室炉头保温结构、焦炉燃烧室以及焦炉,以解决上述技术问题中的至少一个,通过在炉头砌体或护炉铁件的表面涂覆隔热保温材料层的方法,降低边火道的散热量,提高边火道的温度以及护炉铁件的使用寿命,达到节能降耗、提高能源利用率的目的。The present disclosure provides a coke oven combustion chamber furnace head thermal insulation structure, a coke oven combustion chamber and a coke oven to solve at least one of the above technical problems. The thermal insulation is coated on the surface of the furnace head masonry or furnace protection iron The method of insulating material layer reduces the heat dissipation of the side fire channel, increases the temperature of the side fire channel and the service life of the iron parts of the furnace, so as to achieve the purpose of energy saving, consumption reduction, and energy utilization.
为了达到上述目的,本公开实施例是这样实现的:In order to achieve the above objectives, the embodiments of the present disclosure are implemented as follows:
本公开实施例提供了一种焦炉燃烧室炉头保温结构,焦炉燃烧室的炉头砌体外设护炉铁件,护炉铁件包括保护板、炉门框及炉柱;炉头砌体或护炉铁件上涂覆有隔热保温材料层。The embodiment of the present disclosure provides a heat preservation structure for the furnace head of a coke oven combustion chamber. The furnace head masonry of the coke oven combustion chamber is provided with furnace-protecting iron parts. The furnace-protecting iron parts include a protective plate, a furnace door frame and a furnace column; The body or the iron part of the furnace is coated with a layer of thermal insulation material.
可选的,炉头砌体的内表面和/或外表面涂覆有隔热保温材料层。Optionally, the inner surface and/or the outer surface of the furnace head brickwork is coated with a layer of thermal insulation material.
可选的,保护板设置为大保护板,大保护板的内表面和/或大保护板的外表面涂覆有隔热保温材料层。Optionally, the protection board is set as a large protection board, and the inner surface of the large protection board and/or the outer surface of the large protection board is coated with a thermal insulation material layer.
可选的,保护板设置为中保护板,中保护板的内表面与炉门框的内表面和/或中保护板的外表面与炉门框的外表面涂覆有隔热保温材料层。Optionally, the protection board is set as a middle protection board, and the inner surface of the middle protection board and the inner surface of the furnace door frame and/or the outer surface of the middle protection board and the outer surface of the furnace door frame are coated with a thermal insulation material layer.
可选的,隔热保温材料层的涂覆厚度为1mm~40mm。Optionally, the coating thickness of the thermal insulation material layer is 1 mm-40 mm.
本公开实施例还提供了一种焦炉燃烧室的炉头砌体外设护炉铁件,炉头砌体和/或护炉铁件上涂覆有隔热保温材料层。The embodiment of the present disclosure also provides a furnace head masonry of a coke oven combustion chamber with an outer furnace protection iron piece, and the furnace head masonry and/or the furnace protection iron piece is coated with a thermal insulation material layer.
可选的,护炉铁件包括保护板、炉门框以及炉柱,保护板与炉头砌体抵持,炉门框与保护板连接,炉柱与保护板抵持。Optionally, the furnace protection iron piece includes a protective plate, a furnace door frame and a furnace column, the protective plate resists the furnace head masonry, the furnace door frame is connected to the protective plate, and the furnace column resists the protective plate.
可选的,保护板设置为大保护板,大保护板配置成与炉头砌体抵持,炉门框与大保护板连接,炉柱与大保护板抵持;炉头砌体的内表面、炉头砌体的外表面、大保护板的内表面和大保护板的外表面中的至少两个上设置有隔热保温材料层。Optionally, the protection board is set as a large protection board, the large protection board is configured to resist the furnace head masonry, the furnace door frame is connected with the large protection board, and the furnace column resists the large protection board; the inner surface of the furnace head masonry, At least two of the outer surface of the furnace head masonry, the inner surface of the large protective board and the outer surface of the large protective board are provided with a thermal insulation material layer.
可选的,保护板设置为中保护板,中保护板与炉头砌体抵持,炉门框与中保护板连接,炉门框与炉头砌体抵持;炉头砌体的内表面、炉头砌体的外表面、中保护板的内表面与炉门框的内表面以及中保护板的外表面与炉门框的外表面中的至少两个上设置有隔热保温材料层。Optionally, the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry; the inner surface of the furnace head masonry, the furnace At least two of the outer surface of the head masonry, the inner surface of the middle protection board and the inner surface of the furnace door frame, and the outer surface of the middle protection board and the outer surface of the furnace door frame are provided with a thermal insulation material layer.
可选的,保护板设置为中保护板,中保护板与炉头砌体抵持,炉门框与中保护板连接,炉门框与炉头砌体抵持,中保护板的外表面与炉门框的外表面共同形成第一涂覆面,中保护板的内表面与炉门框的内表面共同形成第二涂覆面;炉头砌体的内表面、炉头砌体的外表面、第一涂覆面和第二涂覆面中的至少两个上设置有隔热保温材料层。Optionally, the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry, and the outer surface of the middle protection board is against the furnace door frame The outer surface of the furnace together forms the first coating surface, the inner surface of the middle protection plate and the inner surface of the furnace door frame together form the second coating surface; the inner surface of the furnace head brickwork, the outer surface of the furnace head brickwork, the first coating surface and At least two of the second coating surfaces are provided with thermal insulation material layers.
可选的,炉头砌体的内表面涂覆有隔热保温材料层,且隔热保温材料层的厚度不大于20mm。Optionally, the inner surface of the furnace head masonry is coated with a thermal insulation material layer, and the thickness of the thermal insulation material layer is not greater than 20 mm.
可选的,炉头砌体的内表面涂覆的隔热保温材料层的厚度为10mm。Optionally, the thickness of the thermal insulation material layer coated on the inner surface of the furnace head masonry is 10 mm.
可选的,炉头砌体的内表面设置为燃烧室边立火道靠近炉头一侧的表面;炉头砌体的外表面为炉头砌体与护炉铁件接触一侧的表面。Optionally, the inner surface of the furnace head masonry is set as the surface of the side of the combustion chamber near the side of the furnace head; the outer surface of the furnace head masonry is the surface on the side where the furnace head masonry contacts the furnace iron.
可选的,炉头砌体包括相连的导热壁和安装壁,导热壁配置成将热量传递至与其相邻的炭化室,安装壁上设置有隔热保温材料层。Optionally, the furnace head masonry includes a connected heat conduction wall and an installation wall, the heat conduction wall is configured to transfer heat to the adjacent carbonization chamber, and the installation wall is provided with a thermal insulation material layer.
可选的,保护板设置为中保护板,中保护板与炉头砌体抵持,炉门框与中保护板连接,炉门框与炉头砌体抵持;炉头砌体的内表面、炉头砌体的外表面、中保护板的内表面与炉门框的内表面以及中保护板的外表面与炉门框的外表面中的至少两个上设置有隔热保温材料层。Optionally, the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry; the inner surface of the furnace head masonry, the furnace At least two of the outer surface of the head masonry, the inner surface of the middle protection board and the inner surface of the furnace door frame, and the outer surface of the middle protection board and the outer surface of the furnace door frame are provided with a thermal insulation material layer.
可选的,保护板设置为中保护板,中保护板与炉头砌体抵持,炉门框与中保护板连接,炉门框与炉头砌体抵持,中保护板的外表面与炉门框的外表面共同形成第一涂覆面,中保护板的内表面与炉门框的内表面共同形成第二涂覆面;炉头砌体的内表面、炉头砌体的外表面、第一涂覆面和第二涂覆面中的至少两个上设置有隔热保温材料层。Optionally, the protection board is set as a middle protection board, the middle protection board resists the furnace head masonry, the furnace door frame is connected with the middle protection board, the furnace door frame resists the furnace head masonry, and the outer surface of the middle protection board is against the furnace door frame The outer surface of the furnace together forms the first coating surface, the inner surface of the middle protection plate and the inner surface of the furnace door frame together form the second coating surface; the inner surface of the furnace head brickwork, the outer surface of the furnace head brickwork, the first coating surface and At least two of the second coating surfaces are provided with thermal insulation material layers.
可选的,炉头砌体的内表面涂覆有隔热保温材料层,且隔热保温材料层的厚度不大于20mm。Optionally, the inner surface of the furnace head masonry is coated with a thermal insulation material layer, and the thickness of the thermal insulation material layer is not greater than 20 mm.
可选的,炉头砌体的内表面涂覆的隔热保温材料层的厚度为10mm。Optionally, the thickness of the thermal insulation material layer coated on the inner surface of the furnace head masonry is 10 mm.
可选的,炉头砌体的内表面设置为燃烧室边立火道靠近炉头一侧的表面;炉头砌体的外表面为炉头砌体与护炉铁件接触一侧的表面。Optionally, the inner surface of the furnace head masonry is set as the surface of the side of the combustion chamber near the side of the furnace head; the outer surface of the furnace head masonry is the surface on the side where the furnace head masonry contacts the furnace iron.
可选的,炉头砌体包括相连的导热壁和安装壁,导热壁配置成将热量传递至与其相邻的炭化室,安装壁上设置有隔热保温材料层。Optionally, the furnace head masonry includes a connected heat conduction wall and an installation wall, the heat conduction wall is configured to transfer heat to the adjacent carbonization chamber, and the installation wall is provided with a thermal insulation material layer.
可选的,安装壁包括在炉头砌体的延伸方向上相对的内侧和外侧,内侧和外侧中的至少一个上设置有隔热保温材料层。Optionally, the installation wall includes an inner side and an outer side opposite to each other in the extending direction of the furnace head brickwork, and at least one of the inner side and the outer side is provided with a thermal insulation material layer.
可选的,炉头砌体包括多块硅砖,多块硅砖拼接。Optionally, the furnace head masonry includes multiple silicon bricks, and multiple silicon bricks are joined together.
本公开实施例还提供了一种焦炉燃烧室,焦炉燃烧室包括上述的焦炉燃烧室炉头保温结构。The embodiment of the present disclosure also provides a coke oven combustion chamber, which includes the above-mentioned coke oven combustion chamber furnace head insulation structure.
本公开实施例还提供了一种焦炉,焦炉包括上述的焦炉燃烧室炉头保温结构或者上述的焦炉燃烧室。The embodiment of the present disclosure also provides a coke oven, which includes the above-mentioned coke oven combustion chamber furnace head insulation structure or the above-mentioned coke oven combustion chamber.
与现有技术相比,本公开的有益效果包括,例如:Compared with the prior art, the beneficial effects of the present disclosure include, for example:
1)通过在炉头砌体或护炉铁件的表面涂覆隔热保温材料层的方法,降低燃烧室炉头散热量;1) By coating the surface of the furnace head masonry or the iron parts of the furnace with a layer of thermal insulation material, reduce the heat dissipation of the furnace head of the combustion chamber;
2)能够有效提高边火道的温度,有利于炉头焦的成熟、缩短结焦时间,防止推焦时出现冒烟冒火现象;2) It can effectively increase the temperature of the side fire channel, which is conducive to the maturation of the furnace head coke, shortens the coking time, and prevents smoke and fire when pushing the coke;
3)能够降低护炉铁件的工作温度,提高护炉铁件的使用寿命;3) It can reduce the working temperature of the furnace iron parts and increase the service life of the furnace iron parts;
4)既适用于新建焦炉,也适用于旧有焦炉的改造;即可应用于燃烧室机侧炉头,也可以适用于燃烧室焦侧炉头;能够实现节能降耗、增加能源利用率的目的。4) It is suitable for both newly built coke ovens and the transformation of old coke ovens; it can be applied to the burner side of the combustion chamber and the coke side of the combustion chamber; it can achieve energy saving and consumption reduction and increase energy utilization The purpose of the rate.
附图说明Description of the drawings
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present disclosure more clearly, the following will briefly introduce the drawings that need to be used in the embodiments. It should be understood that the following drawings only show certain embodiments of the present disclosure, and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative work.
图1是本公开实施例提供的炉头保温结构示意图(保护板设置为大保护板);Figure 1 is a schematic diagram of the furnace head insulation structure provided by an embodiment of the present disclosure (the protective plate is set as a large protective plate);
图2是本公开实施例提供的炉头保温结构示意图(保护板设置为中保护板);Figure 2 is a schematic diagram of the furnace head insulation structure provided by an embodiment of the present disclosure (the protective plate is set as a middle protective plate);
图3是本公开实施例提供的炉头保温结构的第一变形结构的示意图;3 is a schematic diagram of a first modified structure of the furnace head heat preservation structure provided by an embodiment of the present disclosure;
图4是本公开实施例提供的炉头保温结构的第二变形结构的示意图;4 is a schematic diagram of a second modified structure of the furnace head insulation structure provided by an embodiment of the present disclosure;
图5是本公开实施例提供的护炉铁件的结构示意图;Figure 5 is a schematic structural diagram of a furnace protection iron provided by an embodiment of the present disclosure;
图6为本公开实施例提供的炉头砌体的结构示意图;6 is a schematic diagram of the structure of the furnace head masonry provided by an embodiment of the disclosure;
图7为本公开实施例提供的炉头保温结构的第三变形结构的示意图;FIG. 7 is a schematic diagram of a third modified structure of the furnace head insulation structure provided by an embodiment of the disclosure;
图8为本公开实施例提供的炉头保温结构的第四变形结构的示意图;FIG. 8 is a schematic diagram of a fourth modified structure of the furnace head insulation structure provided by an embodiment of the disclosure;
图9为本公开实施例提供的炉头保温结构的第五变形结构的示意图。FIG. 9 is a schematic diagram of a fifth modified structure of the furnace head insulation structure provided by an embodiment of the disclosure.
图标:icon:
1-炉头砌体;11-安装壁;111-外侧;112-内侧;12-导热壁;10-护炉铁件;2-大保护板;3-炉柱;4-隔热保温材料层;5-中保护板;6-炉门框;7-第一涂覆面;8-第二涂覆面。1-burner head masonry; 11-installation wall; 111-outside; 112-inside; 12-heat conduction wall; 10-furnace protection iron; 2-large protection board; 3-furnace column; 4-heat insulation material layer ; 5-Middle protection board; 6-furnace door frame; 7-first coating surface; 8-second coating surface.
具体实施方式detailed description
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本公开实施例的组件可以以各种不同的配置来布置和设计。In order to make the objectives, technical solutions, and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments It is a part of the embodiments of the present disclosure, but not all the embodiments. The components of the embodiments of the present disclosure generally described and illustrated in the drawings herein may be arranged and designed in various different configurations.
因此,以下对在附图中提供的本公开的实施例的详细描述并非旨在限制要求保护的本公开的范围,而是仅仅表示本公开的选定实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。Therefore, the following detailed description of the embodiments of the present disclosure provided in the accompanying drawings is not intended to limit the scope of the claimed present disclosure, but merely represents selected embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present disclosure.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters indicate similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
在本公开的描述中,需要说明的是,若出现术语“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it should be noted that if the orientation or positional relationship indicated by the terms "inner", "outer", etc. appears, it is based on the orientation or positional relationship shown in the drawings, or the product of the invention is habitually used. The orientation or positional relationship is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to the present disclosure. limit.
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, if the terms "first", "second", etc. appear, they are only used for distinguishing description, and cannot be understood as indicating or implying relative importance.
在本公开的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“相连”、“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本公开中的具体含义。In the description of the present disclosure, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "connected", "connected", etc. should be interpreted in a broad sense, for example, it may be a fixed connection or It can be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present disclosure can be understood in specific situations.
需要说明的是,在不冲突的情况下,本公开的实施例中的特征可以相互结合。It should be noted that, in the case of no conflict, the features in the embodiments of the present disclosure can be combined with each other.
如图1和图2所示,本公开提供了一种焦炉燃烧室炉头保温结构,包括炉头砌体1以及护炉铁件10,护炉铁件10设置在炉头砌体1的外侧111,配置 成抵持炉头砌体1。护炉铁件10炉头砌体1和/或护炉铁件10上涂覆有隔热保温材料层4,换句话说,炉头砌体1和护炉铁件10二者中的至少一个上设置有隔热保温材料层4。As shown in Figures 1 and 2, the present disclosure provides a coke oven combustion chamber furnace head insulation structure, including furnace head masonry 1 and furnace protection iron parts 10, the furnace protection iron parts 10 are arranged on the furnace head masonry 1 The outer side 111 is configured to resist the burner block 1. The furnace head masonry 1 and/or the furnace head masonry 10 are coated with a thermal insulation material layer 4, in other words, at least one of the furnace head masonry 1 and the furnace head masonry 10 A thermal insulation material layer 4 is provided on it.
本公开中,可选的,护炉铁件10包括保护板、炉门框6及炉柱3。保护板与炉头砌体1抵持,炉门框与保护板连接,炉柱3与保护板抵持,以通过保护板将施加于炉柱3上的外力传递至炉头砌体1上,或者,通过保护板以及炉门框6共同将施加于炉柱3上的外力传递至炉头砌体1上。In the present disclosure, optionally, the furnace protection iron piece 10 includes a protective plate, a furnace door frame 6 and a furnace column 3. The protective plate is against the furnace head masonry 1, the furnace door frame is connected with the protective plate, and the furnace column 3 is against the protective plate, so that the external force applied on the furnace column 3 is transferred to the furnace head masonry 1 through the protective plate, or , The external force applied on the furnace column 3 is transmitted to the furnace head masonry 1 through the protective plate and the furnace door frame 6 together.
请参阅图3或者图4,本公开中,可选的,炉头砌体1的内表面和/或炉头砌体1的外表面涂覆有隔热保温材料层4,换句话说,炉头砌体1的内表面可以涂覆隔热保温材料层4,或者,炉头砌体1的外表面可以涂覆隔热保温材料层4,或者,炉头砌体1的内表面以及炉头砌体1的外表面均可以涂覆隔热保温材料层4。3 or 4, in the present disclosure, optionally, the inner surface of the furnace head masonry 1 and/or the outer surface of the furnace head masonry 1 is coated with a thermal insulation material layer 4, in other words, the furnace The inner surface of the head masonry 1 may be coated with a heat-insulating material layer 4, or the outer surface of the furnace head masonry 1 may be coated with a heat-insulating material layer 4, or the inner surface of the furnace head masonry 1 and the furnace head The outer surface of the masonry 1 can be coated with a thermal insulation material layer 4.
本公开中,需要说明的是,炉头砌体1的内表面为燃烧室边立火道靠近炉头一侧的表面,炉头砌体1的外表面为炉头砌体1与护炉铁件10接触一侧的表面,不含炭化室的墙面砖。In this disclosure, it should be noted that the inner surface of the burner block 1 is the surface on the side of the combustion chamber near the side of the burner, and the outer surface of the burner block 1 is the burner block 1 and the furnace iron The surface of the contact side of the piece 10 does not contain the wall tiles of the carbonization chamber.
请参阅图6以及结合图3、图4和图7,换句话说,炉头砌体1包括导热壁12以及配置成与炉门(图未示)连接的安装壁11,导热壁12位于炉头砌体1的侧部,配置成将炉头砌体1内部燃料燃烧产生的热量传导至与导热壁12相邻的炭化室,以对炭化室内的物料进行加热。安装壁11位于炉头砌体1延伸方向的一端,与导热壁12连接;此外,安装壁11上设置有沿炉头砌体1的延伸方向贯穿安装壁11且与炉门配合的安装口(图未示)。炉头砌体1的内表面是指安装壁11的内壁,炉头砌体1的外表面是指安装壁11的外壁。炉头砌体1的内壁和外壁中的至少一个上设置有隔热保温材料层4。Please refer to Figure 6 in conjunction with Figures 3, 4 and 7, in other words, the furnace head masonry 1 includes a heat-conducting wall 12 and a mounting wall 11 configured to be connected to the furnace door (not shown). The heat-conducting wall 12 is located in the furnace The side of the head masonry 1 is configured to transfer the heat generated by the combustion of the fuel inside the furnace head masonry 1 to the carbonization chamber adjacent to the heat conducting wall 12 to heat the materials in the carbonization chamber. The installation wall 11 is located at one end of the furnace head masonry 1 in the extending direction, and is connected to the heat conducting wall 12; in addition, the installation wall 11 is provided with an installation opening that penetrates the installation wall 11 along the extending direction of the furnace head masonry 1 and matches the furnace door ( Picture not shown). The inner surface of the burner block 1 refers to the inner wall of the installation wall 11, and the outer surface of the burner block 1 refers to the outer wall of the installation wall 11. At least one of the inner wall and the outer wall of the burner block 1 is provided with a thermal insulation material layer 4.
可选的,护炉铁件10配置成抵持在炉头砌体1的安装壁11的外侧111上。Optionally, the furnace protection iron 10 is configured to abut against the outer side 111 of the installation wall 11 of the furnace head masonry 1.
本公开中,可选的,保护板设置为大保护板2,大保护板2的内表面和/或大保护板2的外表面涂覆有隔热保温材料层4,换句话说,大保护板2的内表面和大保护板2的外表面中的至少一个上设置有隔热保温材料层4。大保护板2抵持在炉头砌体1的安装壁11的外侧111上。炉门框6与大保护板2连接,炉门框6设置于大保护板2背离安装壁11的一侧。施加于炉柱3上的外力通过大保护板2传递至炉头砌体1上。In the present disclosure, optionally, the protective plate is set as a large protective plate 2, and the inner surface of the large protective plate 2 and/or the outer surface of the large protective plate 2 is coated with a thermal insulation material layer 4, in other words, the large protective plate At least one of the inner surface of the board 2 and the outer surface of the large protective board 2 is provided with a thermal insulation material layer 4. The large protective plate 2 is pressed against the outer side 111 of the installation wall 11 of the furnace head block 1. The furnace door frame 6 is connected to the large protective plate 2, and the furnace door frame 6 is arranged on the side of the large protective plate 2 away from the installation wall 11. The external force applied to the furnace column 3 is transmitted to the furnace head masonry 1 through the large protective plate 2.
本公开中,可选的,保护板设置为中保护板5,中保护板5与炉门框6的内表面和/或外表面涂覆有隔热保温材料层4;换句话说,中保护板5的内表 面以及炉门框6的内表面均设置有隔热保温材料层4;或者,中保护板5的外表面以及炉门框6的外表面均设置有隔热保温材料层4,或者,中保护板5的内表面、炉门框6的内表面、中保护板5的外表面以及炉门框6的外表面均设置有隔热保温材料层4。In the present disclosure, optionally, the protection board is set as a middle protection board 5. The inner and/or outer surfaces of the middle protection board 5 and the furnace door frame 6 are coated with a thermal insulation material layer 4; in other words, the middle protection board The inner surface of 5 and the inner surface of the furnace door frame 6 are both provided with a heat-insulating material layer 4; or, the outer surface of the middle protective plate 5 and the outer surface of the furnace door frame 6 are both provided with a heat-insulating material layer 4, or, The inner surface of the protective plate 5, the inner surface of the furnace door frame 6, the outer surface of the middle protective plate 5, and the outer surface of the furnace door frame 6 are all provided with a thermal insulation material layer 4.
请参阅图5,需要说明的是,当保护板设置为中保护板5时,为便于描述,中保护板5的外侧面和炉门框6的外侧面共同构成第一涂覆面7,中保护板5的内侧面和炉门框6的内侧面共同构成第二涂覆面8。当保护板设置为中保护板5时,第一涂覆面7和第二涂覆面8中的至少一个上设置有隔热保温材料层。Please refer to Figure 5, it should be noted that when the protective plate is set as the middle protective plate 5, for ease of description, the outer side of the middle protective plate 5 and the outer side of the furnace door frame 6 together form the first coating surface 7. The middle protective plate The inner side surface of 5 and the inner side surface of the furnace door frame 6 together constitute the second coating surface 8. When the protection board is set as the middle protection board 5, at least one of the first coating surface 7 and the second coating surface 8 is provided with a thermal insulation material layer.
可选的,中保护板4与安装壁11的外侧111抵持,炉门框6与中保护板4通过螺栓固定连接,炉门框6与安装壁11的外侧111抵持,炉柱3与中保护板4背离安装壁11的一侧抵持。施加于炉柱3上的外力通过中保护板5传递至炉头砌体1上,同时,中保护板5将作用力传递至炉门框6,以使炉门框6抵持在炉头砌体1上。Optionally, the middle protection plate 4 resists the outer side 111 of the installation wall 11, the furnace door frame 6 and the middle protection plate 4 are fixedly connected by bolts, the furnace door frame 6 resists the outer side 111 of the installation wall 11, and the furnace column 3 and the middle protection The board 4 is held against the side facing away from the mounting wall 11. The external force exerted on the furnace column 3 is transmitted to the furnace head masonry 1 through the middle protective plate 5, and at the same time, the middle protective plate 5 transmits the force to the furnace door frame 6 so that the furnace door frame 6 resists the furnace head masonry 1 on.
请参阅图8,本公开中,可选的,炉头砌体1的内表面、炉头砌体1的外表面、大保护板2的内表面、大保护板的外表面中的至少两个以上设置有隔热保温材料层4。例如,可以同时在炉头砌体1的内表面上以及大保护板2的内表面上设置隔热保温材料层4;或者,同时在炉头砌体1的外表面以及大保护板2的内表面上设置隔热保温材料层4;或者,同时在炉头砌体1的外表面以及大保护板2的外表面上设置隔热保温材料层4;或者,同时在炉头砌体1的内表面、炉头砌体1的外表面以及大保护板2的内表面上设置隔热保温材料层4,本公开中不进行一一列举。Referring to FIG. 8, in the present disclosure, optionally, at least two of the inner surface of the furnace head masonry 1, the outer surface of the furnace head masonry 1, the inner surface of the large protective plate 2, and the outer surface of the large protective plate The above is provided with a thermal insulation material layer 4. For example, the heat-insulating material layer 4 can be provided on the inner surface of the burner block 1 and the inner surface of the large protective board 2 at the same time; or, on the outer surface of the burner block 1 and the inner surface of the large protective board 2 at the same time The heat-insulating material layer 4 is provided on the surface; or, the heat-insulating material layer 4 is provided on the outer surface of the furnace head masonry 1 and the outer surface of the large protective board 2 at the same time; or, at the same time in the furnace head masonry 1 The heat-insulating material layer 4 is provided on the surface, the outer surface of the burner block 1 and the inner surface of the large protective board 2, which are not listed in this disclosure.
请参阅图9,本公开中,可选的,炉头砌体1的内表面、炉头砌体1的外表面、第一涂覆面7和第二涂覆面8中的至少两个上设置有隔热保温材料层。例如,可以同时在炉头砌体1的内表面和第一涂覆面7上设置隔热保温材料层4;或者,可以同时在炉头砌体1的内表面、第一涂覆面7和第二涂覆面8上设置隔热保温材料层4,本公开中不进行一一列举。Referring to Figure 9, in the present disclosure, optionally, at least two of the inner surface of the furnace head masonry 1, the outer surface of the furnace head masonry 1, the first coating surface 7 and the second coating surface 8 are provided with Thermal insulation material layer. For example, the thermal insulation material layer 4 can be provided on the inner surface of the furnace head masonry 1 and the first coating surface 7 at the same time; or, the inner surface of the furnace head masonry 1, the first coating surface 7 and the second coating surface 4 can be provided at the same time. The coating surface 8 is provided with a thermal insulation material layer 4, which will not be listed in this disclosure.
本公开中,可选的,隔热保温材料层4的厚度为1mm~40mm,例如,隔热保温材料层4的厚度为1mm、20mm或者40mm等,本公开中不进行一一列举。In the present disclosure, optionally, the thickness of the thermal insulation material layer 4 is 1 mm-40 mm, for example, the thickness of the thermal insulation material layer 4 is 1 mm, 20 mm, or 40 mm, etc., which are not listed in this disclosure.
可选的,炉头砌体1的内表面涂覆的隔热保温材料层4不宜过厚,可选的,炉头砌体1的内表面涂覆的隔热保温材料层4的厚度为1mm-20mm,例如,炉头砌体1的内表面涂覆的隔热保温材料层4的厚度为1mm、10mm或者20mm,本公开中不进行一一列举。将炉头砌体1的内表面涂覆的隔热保温材料层4的厚度设置在1mm-20mm之间,也即涂覆于炉头砌体1的内表面的隔热保温材料层的厚度不大于20mm,确保炉头砌体1的硅砖温度保持在硅砖晶型转化点 以上,从而避免硅砖的损坏。Optionally, the thermal insulation material layer 4 coated on the inner surface of the furnace head masonry 1 should not be too thick. Optionally, the thermal insulation material layer 4 coated on the inner surface of the furnace head masonry 1 has a thickness of 1 mm -20mm, for example, the thickness of the thermal insulation material layer 4 coated on the inner surface of the furnace head block 1 is 1mm, 10mm or 20mm, which will not be listed in this disclosure. The thickness of the thermal insulation material layer 4 coated on the inner surface of the furnace head masonry 1 is set between 1mm-20mm, that is, the thickness of the thermal insulation material layer coated on the inner surface of the furnace head masonry 1 is different More than 20mm, to ensure that the temperature of the silica brick of the furnace head masonry 1 is kept above the crystal conversion point of the silica brick, so as to avoid the damage of the silica brick.
本公开中,可选的,护炉铁件10包括保护板、炉门框6以及炉柱3,护炉铁件10的主要作用是将保护性压力均匀合理地分布在炉头砌体1上,同时保证炉头砌体1、保护板、炉门框6和炉门刀边之间的密封。In the present disclosure, optionally, the furnace protection iron 10 includes a protective plate, a furnace door frame 6 and a furnace column 3. The main function of the furnace protection iron 10 is to evenly and reasonably distribute the protective pressure on the furnace head masonry 1. At the same time, the seal between the furnace head masonry 1, the protective plate, the furnace door frame 6 and the furnace door knife edge is ensured.
本公开中,可选的,隔热保温材料层4的材料可以采用市售的隔热保温涂料,或者公开文献中记载的具有保温隔热性能的涂料均可。例如,隔热保温材料层4采用无机成膜材料和有机热固性树脂复合作为主要成膜物,并添加热反射材料制成;或者,隔热保温材料层4的制作材料选用纳米陶瓷空心微珠、硅铝纤维和热反射材料为主要原料,用耐高温无机硅酸盐溶液和水性酚醛树脂作为成膜物;或者,隔热保温材料层4的制作材料包括重量份为400~500的有机硅树脂,重量份为50~100的海抱石,重量份为100~200的珍珠岩,重量份为80~150的硅藻土,重量份为30~60的氧化铝空心球,重量份为20~50的石棉,重量份为100~150的溶剂以及重量份为5~15的分散剂;或者,隔热保温材料层4的制作材料的质量组成为有机硅水性树脂25%~30%、水性环氧树脂10%~15%、水性聚氨酯树脂5%~10%、蛭石粉10%~15%、珍珠岩粉20%~25%、硅藻土10%~15%、消泡剂1%~3%、分散剂2%~3%和防腐剂3%~5%。本公开中,隔热保温材料层4的材料不进行一一列举,对其性能的要求是能够在高温下长期使用,附着力强,隔热保温效果好。In the present disclosure, optionally, the material of the thermal insulation material layer 4 can be a commercially available thermal insulation coating, or a coating with thermal insulation performance described in the published literature. For example, the thermal insulation material layer 4 adopts a composite of inorganic film-forming materials and organic thermosetting resins as the main film-forming material, and is made of heat-reflective materials; or, the thermal insulation material layer 4 is made of nano ceramic hollow microspheres, Silica-aluminum fiber and heat-reflective materials are the main raw materials, and high-temperature resistant inorganic silicate solution and water-based phenolic resin are used as the film-forming material; or, the material for the thermal insulation material layer 4 includes 400-500 parts by weight of silicone resin , 50-100 parts by weight of sea boulder, 100-200 parts by weight of perlite, 80-150 parts by weight of diatomaceous earth, 30-60 parts by weight of alumina hollow spheres, 20-50 parts by weight Asbestos, 100 to 150 parts by weight of solvent and 5 to 15 parts by weight of dispersant; or, the mass composition of the material for the thermal insulation material layer 4 is 25%-30% of silicone water-based resin, water-based epoxy Resin 10%-15%, water-based polyurethane resin 5%-10%, vermiculite powder 10%-15%, perlite powder 20%-25%, diatomaceous earth 10%-15%, defoamer 1%-3% , Dispersant 2% to 3% and preservative 3% to 5%. In this disclosure, the materials of the thermal insulation material layer 4 are not listed one by one, and the performance requirements are that they can be used for a long time at high temperature, have strong adhesion, and have a good thermal insulation effect.
本公开中,炉头保温结构应用于新建的顶装或者捣固焦炉,如图1所示,焦炉的护炉铁件10的保护板设置为大保护板2,焦炉砌筑完成后安装护炉铁件10,也即焦炉砌筑完成后安装大保护板2、炉门框6以及炉柱3。In the present disclosure, the furnace head insulation structure is applied to a newly built top-loading or tamping coke oven. As shown in Fig. 1, the protective plate of the furnace protection iron 10 of the coke oven is set as the large protective plate 2. After the coke oven is built Install the furnace protection iron 10, that is, install the large protective plate 2, the furnace door frame 6 and the furnace column 3 after the coke oven is built.
在安装护炉铁件10前,在大保护板2的内壁涂覆隔热保温材料层4,涂覆厚度为8mm。然后再进行护炉铁件10的安装以及后续的焦炉烘炉以及灌浆等操作。Before installing the furnace protection iron 10, the thermal insulation material layer 4 is coated on the inner wall of the large protective plate 2 with a coating thickness of 8 mm. Then, the installation of the furnace protection iron 10 and the subsequent coke oven drying and grouting operations are carried out.
与常规炉头结构相比,应用本公开的炉头保温结构的炉头砌体1的优点包括,例如,炉头砌体1的散热量降低40%以上,有效降低了护炉铁件10的工作温度,有利于延长其使用寿命,同时优化了工人操作环境。Compared with the conventional furnace head structure, the advantages of the furnace head masonry 1 using the furnace head thermal insulation structure of the present disclosure include, for example, the heat dissipation of the furnace head masonry 1 is reduced by more than 40%, which effectively reduces the furnace protection iron 10 The working temperature is conducive to extending its service life and optimizing the operating environment for workers.
本公开中,炉头保温结构应用于新建的顶装或者捣固焦炉,如图2所示,焦炉的护炉铁件10的保护板设置为中保护板5,焦炉砌筑完成后安装护炉铁件10,也即焦炉砌筑完成后安装中保护板5、炉门框6以及炉柱3。In the present disclosure, the furnace head insulation structure is applied to a newly built top-loading or tamping coke oven. As shown in FIG. 2, the protective plate of the furnace protection iron 10 of the coke oven is set as the middle protective plate 5. After the coke oven is built Install the furnace protection iron 10, that is, install the middle protection plate 5, furnace door frame 6 and furnace column 3 after the coke oven is built.
安装护炉铁件10前,清理中保护板5的外表面及炉门框6的外表面,在两者的外表面先涂覆一层与预涂覆隔热保温涂料配套使用的前处理液,然后涂覆隔热保温材料层4,涂覆厚度为5mm,以增加涂覆隔热保温材料层4的附着 力。然后,再进行护炉铁件10的安装以及后续的焦炉的烘炉等操作。Before installing the furnace protection iron 10, clean the outer surface of the middle protection plate 5 and the outer surface of the furnace door frame 6, and coat the outer surfaces of both with a pre-treatment liquid that is used in conjunction with the pre-coated thermal insulation paint. Then, the thermal insulation material layer 4 is coated with a coating thickness of 5 mm to increase the adhesion of the coated thermal insulation material layer 4. Then, the installation of the furnace protection iron 10 and the subsequent operations of the coke oven oven and so on are performed.
与常规炉头结构相比,应用本公开的炉头保温结构的炉头砌体1的优点包括,例如,炉头砌体1的散热量降低30%以上,有利于提高炉头火道温度,优化工人操作环境。Compared with the conventional furnace head structure, the advantages of the furnace head masonry 1 using the furnace head insulation structure of the present disclosure include, for example, the heat dissipation of the furnace head masonry 1 is reduced by more than 30%, which is beneficial to increase the temperature of the furnace head and the channel. Optimize the operating environment for workers.
本公开中,炉头保温结构应用于已投产的顶装或者捣固焦炉。投产的焦炉的护炉铁件10的保护板设置为中保护板5,焦炉投产后,炉头火道温度偏低,炭化室炉头出现生焦,需要对护炉铁件10的结构进行改进。In the present disclosure, the furnace head insulation structure is applied to a top-loading or tamping coke oven that has been put into production. The protective plate of the furnace guard iron 10 of the coke oven put into production is set to the middle protective plate 5. After the coke oven is put into production, the temperature of the furnace head flue is low, and green coke appears in the furnace head of the coking chamber. The structure of the furnace guard iron 10 needs to be adjusted Make improvements.
本公开中,将中保护板5以及炉门框6的外侧清理干净之后,涂一层与预涂覆隔热保温涂料配套使用的前处理液,然后涂覆隔热保温材料层4,涂覆厚度为5mm。In the present disclosure, after cleaning the outer side of the middle protection plate 5 and the furnace door frame 6, a layer of pretreatment liquid used in conjunction with the pre-coated thermal insulation coating is applied, and then the thermal insulation material layer 4 is coated with a coating thickness It is 5mm.
采用此方法不影响焦炉的正常生产,改进后的焦炉重新投入使用后,与炉头结构改进之前相比,炉头砌体1的优点包括,例如,炉头砌体1的散热量降低30%以上,提高了炉头火道温度,减少了炭化室炉头生焦的产生,优化了工人操作环境,实现增产降耗。This method does not affect the normal production of the coke oven. After the improved coke oven is put into use again, the advantages of the furnace head masonry 1 include, for example, the heat dissipation of the furnace head masonry 1 is reduced compared to before the furnace head structure is improved. By more than 30%, the temperature of the burner flame channel is increased, the production of coke in the burner of the carbonization chamber is reduced, the operating environment of workers is optimized, and the production is increased and the consumption is reduced.
本公开中,炉头保温结构应用于顶装或者捣固焦炉,如图3所示,在焦炉燃烧室炉头砌体1的内表面涂覆隔热保温材料层4。制造过程为:在砌筑燃烧室立火道盖顶砖之前,对燃烧室机侧、焦侧边火道靠近炉头一侧的炉头砌体1的内表面进行清理,然后预先在炉头砌体1的内表面涂覆一层与隔热保温材料层4配套使用的前处理液,最后涂覆一层厚度为4mm的隔热保温材料层4,之后继续焦炉的砌筑,并安装大保护板2及炉柱3等护炉铁件10。In the present disclosure, the furnace head heat preservation structure is applied to the top loading or tamping coke oven. As shown in FIG. 3, the inner surface of the furnace head masonry 1 of the coke oven combustion chamber is coated with a heat insulation material layer 4. The manufacturing process is: clean the inner surface of the furnace head masonry 1 on the side of the combustion chamber machine side and the coke side fire path close to the furnace head before building the top bricks of the combustion chamber vertical fire path, and then pre-install the furnace head The inner surface of the masonry 1 is coated with a layer of pre-treatment liquid that is used in conjunction with the thermal insulation material layer 4, and finally a layer of thermal insulation material layer 4 with a thickness of 4mm is coated, and then the coke oven masonry is continued and installed Furnace protection iron parts 10 such as large protective plate 2 and furnace column 3.
与常规炉头结构相比,应用本实施例炉头保温结构的炉头砌体1的优点包括,例如,炉头砌体1的内壁温度降低400℃以上。Compared with the conventional furnace head structure, the advantages of the furnace head masonry 1 using the furnace head insulation structure of this embodiment include, for example, the temperature of the inner wall of the furnace head masonry 1 is lowered by more than 400°C.
本实施例中,炉头保温结构应用于顶装或者捣固焦炉,如图4所示,在焦炉燃烧室炉头砌体1的外表面涂覆隔热保温材料层4。制造过程为:在安装焦炉的护炉铁件10之前,对燃烧室机焦侧炉头砌体1的外表面与护炉铁件10接触的部位进行清理,然后在清理后的位置涂覆一层厚度为6mm的隔热保温材料层4。之后再进行中保护板5、炉门框6及炉柱3的安装。In this embodiment, the furnace head heat preservation structure is applied to the top loading or tamping coke oven. As shown in FIG. 4, the outer surface of the furnace head masonry 1 of the coke oven combustion chamber is coated with a heat insulation material layer 4. The manufacturing process is: before installing the iron parts 10 of the coke oven, clean the outer surface of the coke-side furnace head masonry 1 of the combustion chamber and the parts where the iron parts 10 are in contact, and then coat the cleaned position A thermal insulation material layer 4 with a thickness of 6mm. Afterwards, the middle protection board 5, the furnace door frame 6 and the furnace column 3 are installed.
与常规炉头结构相比,应用本实施例炉头保温结构的炉头砌体1的优点包括,例如,炉头砌体1的散热量减少30%以上。Compared with the conventional furnace head structure, the advantages of the furnace head masonry 1 using the furnace head insulation structure of this embodiment include, for example, the heat dissipation of the furnace head masonry 1 is reduced by more than 30%.
本公开还提供了一种焦炉燃烧室,包括上述提到的焦炉燃烧室炉头保温结构,能够降低边火道的散热量,提高边火道的温度以及延长护炉铁件的使用寿命,达到节能降耗和提高能源利用率的目的。The present disclosure also provides a coke oven combustion chamber, including the above-mentioned coke oven combustion chamber furnace head insulation structure, which can reduce the heat dissipation of the side fire channel, increase the temperature of the side fire channel and prolong the service life of the iron parts of the furnace , To achieve the purpose of saving energy and reducing consumption and improving energy utilization.
本公开还提供了一种焦炉,包括上述提到的焦炉燃烧室炉头保温结构或焦炉燃烧室,能够降低边火道的散热量,提高边火道的温度以及延长护炉铁件的使用寿命,达到节能降耗和提高能源利用率的目的。The present disclosure also provides a coke oven, including the above-mentioned coke oven combustion chamber furnace head insulation structure or coke oven combustion chamber, which can reduce the heat dissipation of the side fire channel, increase the temperature of the side fire channel, and extend the iron parts of the furnace The service life of the battery can achieve the purpose of saving energy and reducing consumption and improving energy utilization.
以上所述,仅为本公开较佳的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,根据本公开的技术方案及其发明构思加以等同替换或改变,都应涵盖在本公开的保护范围之内。The above are only preferred specific implementations of the present disclosure, but the protection scope of the present disclosure is not limited to this. Anyone familiar with the technical field within the technical scope disclosed in the present disclosure, according to the technical solutions of the present disclosure Equivalent replacements or changes to its inventive concept should all fall within the protection scope of this disclosure.
工业实用性:Industrial applicability:
综上所述,本公开提供了一种焦炉燃烧室炉头保温结构、焦炉燃烧室以及焦炉,能够减少炉头散热量,提高边火道温度,降低护炉铁件温度,节能降耗,保温效果好,使用寿命长。In summary, the present disclosure provides a coke oven combustion chamber furnace head insulation structure, coke oven combustion chamber and coke oven, which can reduce the heat dissipation of the furnace head, increase the temperature of the side flame, reduce the temperature of the iron parts of the furnace, and save energy. Energy consumption, good heat preservation effect and long service life.

Claims (18)

  1. 一种焦炉燃烧室炉头保温结构,焦炉燃烧室的炉头砌体外设护炉铁件,护炉铁件包括保护板、炉门框及炉柱;其特征在于,所述炉头砌体或护炉铁件上涂覆有隔热保温材料层。A heat preservation structure for the furnace head of a coke oven combustion chamber. The furnace head masonry of the coke oven combustion chamber is provided with furnace-protecting iron parts. The furnace-protecting iron parts include a protective plate, a furnace door frame and a furnace column; The body or the iron part of the furnace is coated with a layer of thermal insulation material.
  2. 根据权利要求1所述的一种焦炉燃烧室炉头保温结构,其特征在于,所述炉头砌体的内表面和/或所述炉头砌体的外表面涂覆有所述隔热保温材料层。The heat insulation structure of the furnace head of the coke oven combustion chamber according to claim 1, wherein the inner surface of the furnace head masonry and/or the outer surface of the furnace head masonry are coated with the heat insulation Insulation material layer.
  3. 根据权利要求1所述的一种焦炉燃烧室炉头保温结构,其特征在于,所述保护板设置为大保护板,所述大保护板的内表面和/或所述大保护板的外表面涂覆有所述隔热保温材料层。The thermal insulation structure for the furnace head of a coke oven combustion chamber according to claim 1, wherein the protective plate is set as a large protective plate, and the inner surface of the large protective plate and/or the outer surface of the large protective plate The surface is coated with the thermal insulation material layer.
  4. 根据权利要求1所述的一种焦炉燃烧室炉头保温结构,其特征在于,所述保护板设置为中保护板,所述中保护板的内表面与所述炉门框的内表面和/或所述中保护板的外表面与所述炉门框的外表面涂覆有所述隔热保温材料层。The heat preservation structure for the furnace head of a coke oven combustion chamber according to claim 1, wherein the protective plate is set as a middle protective plate, and the inner surface of the middle protective plate and the inner surface of the furnace door frame and/ Or the outer surface of the middle protection board and the outer surface of the furnace door frame are coated with the thermal insulation material layer.
  5. 根据权利要求1-4所述的任意一种焦炉燃烧室炉头保温结构,其特征在于,所述隔热保温材料层的涂覆厚度为1mm~40mm。The thermal insulation structure of the furnace head of the coke oven combustion chamber according to any one of claims 1-4, wherein the coating thickness of the thermal insulation material layer is 1 mm to 40 mm.
  6. 一种焦炉燃烧室炉头保温结构,其特征在于,所述焦炉燃烧室的炉头砌体外设护炉铁件,其特征在于,所述炉头砌体和/或所述护炉铁件上涂覆有隔热保温材料层。A heat preservation structure for the furnace head of a coke oven combustion chamber, characterized in that the furnace head masonry of the coke oven combustion chamber is externally protected by iron parts for furnace protection, and the furnace head masonry and/or the furnace protection The iron piece is coated with a layer of thermal insulation material.
  7. 根据权利要6所述的焦炉燃烧室炉头保温结构,其特征在于,所述护炉铁件包括保护板、炉门框以及炉柱,所述保护板与所述炉头砌体抵持,所述炉门框与所述保护板连接,所述炉柱与所述保护板抵持。The heat preservation structure for the furnace head of the coke oven combustion chamber according to claim 6, wherein the iron parts for protecting the furnace include a protective plate, a furnace door frame, and a furnace column, and the protective plate resists the furnace head masonry. The furnace door frame is connected with the protective plate, and the furnace column is against the protective plate.
  8. 根据权利要7所述的焦炉燃烧室炉头保温结构,其特征在于,所述保护板设置为大保护板,所述大保护板配置成与所述炉头砌体抵持,所述炉门框与所述大保护板连接,所述炉柱与所述大保护板抵持;所述炉头砌体的内表面、所述炉头砌体的外表面、所述大保护板的内表面和所述大保护板的外表面中的至少两个上设置有所述隔热保温材料层。The heat preservation structure for the furnace head of the coke oven combustion chamber according to claim 7, wherein the protective plate is configured as a large protective plate, and the large protective plate is configured to resist against the furnace head masonry, and the furnace The door frame is connected with the large protective plate, and the furnace column is against the large protective plate; the inner surface of the furnace head masonry, the outer surface of the furnace head masonry, and the inner surface of the large protective plate And at least two of the outer surfaces of the large protective board are provided with the thermal insulation material layer.
  9. 根据权利要7所述的焦炉燃烧室炉头保温结构,其特征在于,所述保护板设置为中保护板,所述中保护板与所述炉头砌体抵持,所述炉门框与所述中保护板连接,所述炉门框与所述炉头砌体抵持;所述炉头砌体的内表面、所述炉头砌体的外表面、所述中保护板的内表面与所述炉门框的内表面以及所述 中保护板的外表面与所述炉门框的外表面中的至少两个上设置有所述隔热保温材料层。The thermal insulation structure of the furnace head of the coke oven combustion chamber according to claim 7, wherein the protective plate is set as a middle protective plate, the middle protective plate resists the furnace head masonry, and the furnace door frame and The middle protection plate is connected, and the furnace door frame is held against the furnace head masonry; the inner surface of the furnace head masonry, the outer surface of the furnace head masonry, the inner surface of the middle protection plate and At least two of the inner surface of the furnace door frame, the outer surface of the middle protection plate and the outer surface of the furnace door frame are provided with the thermal insulation material layer.
  10. 根据权利要7所述的焦炉燃烧室炉头保温结构,其特征在于,所述保护板设置为中保护板,所述中保护板与所述炉头砌体抵持,所述炉门框与所述中保护板连接,所述炉门框与所述炉头砌体抵持,所述中保护板的外表面与所述炉门框的外表面共同形成第一涂覆面,所述中保护板的内表面与所述炉门框的内表面共同形成第二涂覆面;所述炉头砌体的内表面、所述炉头砌体的外表面、所述第一涂覆面和所述第二涂覆面中的至少两个上设置有所述隔热保温材料层。The thermal insulation structure of the furnace head of the coke oven combustion chamber according to claim 7, wherein the protective plate is set as a middle protective plate, the middle protective plate resists the furnace head masonry, and the furnace door frame and The middle protection board is connected, the furnace door frame is held against the furnace head masonry, the outer surface of the middle protection board and the outer surface of the furnace door frame together form a first coating surface, and the middle protection board The inner surface and the inner surface of the furnace door frame together form a second coating surface; the inner surface of the furnace head brickwork, the outer surface of the furnace head brickwork, the first coating surface and the second coating surface At least two of them are provided with the thermal insulation material layer.
  11. 根据权利要7-10中任一项所述的焦炉燃烧室炉头保温结构,其特征在于,所述炉头砌体的内表面涂覆有所述隔热保温材料层,且所述隔热保温材料层的厚度不大于20mm。The thermal insulation structure of the furnace head of the coke oven combustion chamber according to any one of claims 7-10, wherein the inner surface of the furnace head masonry is coated with the thermal insulation material layer, and the insulation The thickness of the thermal insulation material layer is not more than 20mm.
  12. 根据权利要11所述的焦炉燃烧室炉头保温结构,其特征在于,所述炉头砌体的内表面涂覆的所述隔热保温材料层的厚度为10mm。The thermal insulation structure of the furnace head of the coke oven combustion chamber according to claim 11, wherein the thickness of the thermal insulation material layer coated on the inner surface of the furnace head masonry is 10 mm.
  13. 根据权利要7-12中任一项所述的焦炉燃烧室炉头保温结构,其特征在于,所述炉头砌体的内表面设置为燃烧室边立火道靠近炉头一侧的表面;所述炉头砌体的外表面为所述炉头砌体与所述护炉铁件接触一侧的表面。The heat preservation structure for the furnace head of the coke oven combustion chamber according to any one of claims 7-12, wherein the inner surface of the furnace head masonry is set as the surface of the side of the combustion chamber near the side of the furnace head. ; The outer surface of the furnace head masonry is the surface of the furnace head masonry on the side where the furnace head masonry is in contact with the furnace iron.
  14. 根据权利要7-12中任一项所述的焦炉燃烧室炉头保温结构,其特征在于,所述炉头砌体包括相连的导热壁和安装壁,所述导热壁配置成将热量传递至与其相邻的炭化室,所述安装壁上设置有所述隔热保温材料层。The heat preservation structure of the furnace head of the coke oven combustion chamber according to any one of claims 7-12, wherein the furnace head masonry comprises a heat conducting wall and a mounting wall connected, and the heat conducting wall is configured to transfer heat To the adjacent carbonization chamber, the thermal insulation material layer is arranged on the installation wall.
  15. 根据权利要14所述的焦炉燃烧室炉头保温结构,其特征在于,所述安装壁包括在所述炉头砌体的延伸方向上相对的内侧和外侧,所述内侧和外侧中的至少一个上设置有所述隔热保温材料层。The thermal insulation structure of the furnace head of the coke oven combustion chamber according to claim 14, wherein the installation wall comprises an inner side and an outer side opposite to each other in the extending direction of the furnace head masonry, and at least one of the inner side and the outer side One is provided with the thermal insulation material layer.
  16. 根据权利要7-14中任一项所述的焦炉燃烧室炉头保温结构,其特征在于,所述炉头砌体包括多块硅砖,所述多块硅砖拼接。The furnace head insulation structure of the coke oven combustion chamber according to any one of claims 7-14, wherein the furnace head masonry comprises a plurality of silica bricks, and the plurality of silica bricks are spliced.
  17. 一种焦炉燃烧室,其特征在于,所述焦炉燃烧室包括权利要求1-16中任一项所述的焦炉燃烧室炉头保温结构。A coke oven combustion chamber, characterized in that the coke oven combustion chamber comprises the furnace head heat preservation structure of the coke oven combustion chamber according to any one of claims 1-16.
  18. 一种焦炉,其特征在于,所述焦炉包括权利要求1-16中任一项所述的焦炉燃烧室炉头保温结构或者所述权利要求17所述的焦炉燃烧室。A coke oven, characterized in that the coke oven comprises the coke oven combustion chamber head heat preservation structure according to any one of claims 1-16 or the coke oven combustion chamber according to claim 17.
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