WO2020199426A1 - Inclined circular screen printing and dyeing device - Google Patents

Inclined circular screen printing and dyeing device Download PDF

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Publication number
WO2020199426A1
WO2020199426A1 PCT/CN2019/097117 CN2019097117W WO2020199426A1 WO 2020199426 A1 WO2020199426 A1 WO 2020199426A1 CN 2019097117 W CN2019097117 W CN 2019097117W WO 2020199426 A1 WO2020199426 A1 WO 2020199426A1
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WO
WIPO (PCT)
Prior art keywords
roller
printing
belt
support frame
frame
Prior art date
Application number
PCT/CN2019/097117
Other languages
French (fr)
Chinese (zh)
Inventor
王益峰
项敬国
张柳梅
Original Assignee
浙江富润印染有限公司
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Application filed by 浙江富润印染有限公司 filed Critical 浙江富润印染有限公司
Publication of WO2020199426A1 publication Critical patent/WO2020199426A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/02Conveying or guiding webs through presses or machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • B41F15/12Machines with auxiliary equipment, e.g. for drying printed articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F35/00Cleaning arrangements or devices
    • B41F35/003Cleaning arrangements or devices for screen printers or parts thereof

Definitions

  • the invention relates to the field of rotary screen printing, in particular to an oblique rotary screen printing and dyeing equipment.
  • Rotary screen printing is a printing method in which the color paste in the rotary screen is printed on the fabric under pressure using a scraper.
  • Rotary screen printing is different from other screen printing methods in several important ways.
  • Rotary screen printing and roller The printing is the same as a continuous process.
  • the printed fabric is conveyed under the continuous movement of the cylinder through a wide rubber belt.
  • the production speed of the cylinder is the fastest, more than 3,500 yards per hour.
  • For perforated metal mesh or plastic mesh the largest circle net circumference is greater than 40 inches, so the largest flower back size is also greater than 40 inches.
  • Rotary screen printing machines with more than 20 colors have also been produced. This printing method is slowly replacing the drum.
  • the rotary screen printing machine is usually composed of four parts: the cloth feeding device, the printing head, the drying device, and the cloth falling device. At present, the rotary screen printing machine usually has eight colors, twelve colors, sixteen colors, twenty-four colors, etc. There are several types of rotary screen printing machines. There are mainly two types of rotary screen printing machines, 640mm and 904mm. Among them, 640mm rotary screen printing machines are mostly.
  • the rotary screen printing machine has simple operation, low labor intensity, high output, and is suitable for various The printing of fabrics, and it is suitable for the printing of many kinds of small batch fabrics.
  • the transmission system of the rotary screen printing machine is mainly composed of the unit drag of the fabric, the auxiliary function transmission and the rotary screen transmission.
  • the unit drag part of the rotary screen printing machine refers to the transmission unit used to drag or pull the fabric movement, which is mainly composed of It consists of cloth transmission, cloth feeding overfeeding transmission, printing belt transmission, drying room conveyor belt transmission and doffing transmission. Its operating characteristic is to require each unit to achieve constant tension traction on the fabric, which can reach the highest printing speed from the cloth guide speed. Run at any speed. In the past, due to the difficulty of AC motor speed regulation and high speed regulation performance requirements, DC motor speed regulation was used. As long as the power supply voltage of the DC motor is changed, the speed can be adjusted.
  • the DC motor has a complex structure and large volume. Maintenance is difficult, and it is more complicated to realize the synchronous operation of the unit.
  • AC speed control was gradually replacing DC speed control, and the unit drive of rotary screen printing machine adopted frequency conversion speed control.
  • Use the frequency converter to drive the motor the starting current is small, soft start and stepless speed regulation can be realized, and the acceleration and deceleration control can be conveniently carried out.
  • the auxiliary function transmission of the rotary screen printing machine is mainly composed of exhaust fan, circulation fan, slurry pump and suction Dust device, guide belt deviation correction, conveyor belt deviation correction and guide belt cleaning brush motor, etc.
  • the rotary screen transmission refers to the transmission device that drives the rotation of the rotary screen.
  • the design of the rotary screen printing machine is mainly used for woven fabric printing, with a certain tension when feeding the fabric, and the running speed is relatively high during production. If it is used for printing knitted fabrics, first, the feeding device must be tension-free or low-tension, and use The fabric centering device or extra-light compensator can improve the tension of the fabric. The second is that the speed of knitted fabric printing is generally low. In the production process of slower speed, how to ensure the definition of knitted fabric printing outline, this is knitted fabric A problem that needs to be considered in printing.
  • the equipment provides smooth pulping, fast dye reflow speed, clear printing outline, good rotary screen printing effect, small cloth tension on the inclined belt, and uniform tension on the inclined rotary screen printing and dyeing equipment.
  • the purpose of the present invention is to provide an oblique round screen printing and dyeing equipment.
  • the present invention adopts the following technical solutions:
  • An oblique round screen printing and dyeing equipment which includes a cloth feeding mechanism, a printing mechanism, a drying mechanism and a cloth dropping mechanism.
  • One end of the feeding mechanism is connected to the printing mechanism, and the end of the printing mechanism away from the cloth feeding mechanism is connected to the drying mechanism.
  • the end of the mechanism away from the printing mechanism is connected to the cloth dropping mechanism.
  • the printing mechanism includes a support frame, a diagonal belt, a number of printing rollers, a number of support rods, a number of motors, and a number of paint buckets.
  • the support frame is arranged vertically, and the diagonal belt is located on the support frame.
  • the inclined belt is fixedly connected with the support frame, and several printing rollers are located at the upper end of the support frame.
  • Each printing roller is connected to the support frame at a certain angle.
  • the two ends of each printing roller are rotatably connected with the support frame, and several printing rollers are supported along.
  • the length of the frame is evenly distributed.
  • Several support rods are connected to the upper end of the support frame. Each support rod is connected to the support frame at a certain angle. Each support rod is fixedly connected to the support frame.
  • Several support rods and several printing rollers are parallel to each other. , The number of support rods is the same as the number of printing rollers.
  • Several printing rollers are located above the diagonal belt, and several support rods are located above the diagonal belt.
  • Several motors are connected to several rollers. Each motor output shaft is connected to a printing roller.
  • the cloth feeding mechanism includes a first frame, a second frame, a first rotating shaft, a second rotating shaft, a third rotating shaft, a first inclined rotating shaft and a second inclined rotating shaft.
  • the rotating shaft, the first frame is vertically arranged, the upper end of the second frame is at a certain angle, the lower end of the second frame is vertically arranged, the first, second and third rotating shafts are arranged horizontally.
  • the upper end of a frame is connected, the length of the first, second, and third shafts is the same, the first and second oblique shafts are connected to the upper end of the second frame, and the first and second oblique shafts are at a certain angle Connected with the second frame, the first oblique rotation axis and the second oblique rotation axis are parallel to each other, and the length of the first oblique rotation axis and the second oblique rotation axis are the same.
  • the printing roller is provided with a gear ring, and each printing roller is provided with a gear ring.
  • the number of gear rings is the same as the number of the printing rollers. It is consistent with the axis of the printing roller, the gear ring is sleeved on the printing roller, and the gear ring is fixedly connected with the printing roller.
  • a first roller, a second roller and a third roller are arranged on the diagonal belt, the first roller is sleeved on one end of the oblique belt, and the second roller is sleeved on the oblique belt.
  • the third roller is sleeved on the end of the inclined belt away from the first roller, the second roller and the third roller are both arranged on the same side of the inclined belt, the second roller and the first roller On the same plane, the third roller is located below the side of the second roller away from the first roller.
  • the support frame is provided with a washer, and the washer is located on the end of the support frame close to the drying mechanism.
  • the bottom surface of the washer is fixedly connected with the support frame, and the washer is connected to the support.
  • the rack is connected at a certain angle, the washer is located under the inclined belt, and the upper surface of the washer is slidingly connected with the bottom surface of the inclined belt.
  • the support frame is provided with a belt sleeve, the belt sleeve is located on the end of the support frame close to the second frame, the belt sleeve is connected to the support frame at a certain angle, and the belt sleeve It is fixedly connected with the support frame, the upper end of the belt sleeve is attached to the bottom of the diagonal belt, and the two sides of the diagonal belt are in contact with the belt sleeve.
  • the drying mechanism is provided with a conveying belt, one end of the conveying belt is horizontally arranged and connected to the support frame, and the end of the conveying belt away from the support frame is connected to the doffing mechanism.
  • a first roller and a second roller are arranged on the conveyor belt, the first roller and the second roller are both horizontally arranged, and the first roller is located on the conveyor belt.
  • the belt is close to the end of the support frame, the second roller is located at the end of the conveyor belt away from the support frame, the first roller and the second roller are both sleeved on the conveyor belt, the length of the first roller is greater than the width of the conveyor belt, the second roller
  • the length of the shaft is greater than the width of the conveyor belt, and the length of the first roller and the second roller are the same.
  • the cloth dropping mechanism includes a fixing frame, a first rotating rod and a second rotating rod.
  • the fixing frame is arranged vertically, and the first rotating rod and the second rotating rod are both located at On the fixing frame, the first rotating rod is connected to the end of the fixing frame close to the conveying belt, the second rotating rod is connected to the end of the fixing frame away from the conveying belt, the first rotating rod and the second rotating rod are both rotatably connected to the fixing frame, the first The length of the rotating rod and the second rotating rod are the same.
  • the oblique belt and the conveying belt are made of rubber materials.
  • the cloth In the oblique round screen printing and dyeing equipment of the present invention, when the cloth is produced, the cloth first contacts the first rotating shaft on the cloth feeding mechanism, and is driven by the first rotating shaft to enter the second rotating shaft, and then from The second shaft enters the third shaft, and the cloth continues to enter the first oblique shaft on the third shaft. Driven by the first oblique shaft, the cloth starts to incline at a certain angle, and the cloth continues to pass through the second oblique shaft. On the second oblique rotation axis, the cloth is already parallel to the diagonal belt. The cloth passes through the diagonal belt. The cloth contacts the diagonal belt. The cloth and the diagonal belt are closely attached. The first drum, the second drum and the third drum rotate.
  • the first roller, the second roller and the third roller continue to tilt and move, the cloth contacts the printing roller, the printing roller rotates under the driving of the motor, the gear ring contacts the motor, and the motor rotates to drive the gear ring to rotate.
  • the printing roller is fixedly connected, the printing roller rotates, the printing roller dyes the printing on the fabric, the fabric continues to move forward, the fabric contacts multiple printing rollers, and the fabric is printed and dyed with various patterns and colors.
  • the first roller , The second drum and the third drum rotate, and the cloth moves along the length of the diagonal belt. When the cloth leaves the diagonal belt, the cloth contacts the diagonal belt. The position where the cloth and the diagonal belt contact and separate forms a diagonal line, and the diagonal belt moves forward.
  • the cloth is in contact with the diagonal belt, the cloth is supported by the diagonal belt, the cloth and the belt contact to form a diagonally long dividing line, the cloth is pulled by force, the cloth at the dividing line is evenly stressed, and the cloth can stably separate from the diagonal belt.
  • the diagonal belt On the conveyor belt, after the excess dye on the diagonal belt is separated from the fabric, the diagonal belt enters below to contact with the washer to clean the dye on the diagonal belt, and the diagonal belt continues to move to contact the belt sleeve to adjust the position of the diagonal belt.
  • the diagonal belt is in stable contact with the cloth. After the cloth enters the conveyor belt, it continues to move under the driving of the first roller and the second roller, and the drying process is carried out at the same time.
  • the cloth enters the cloth falling mechanism and moves on the first rotating rod. Driven by the second rotating rod, it moves down and enters the next process after the cloth printing process is completed.
  • the oblique rotary screen printing and dyeing equipment of the present invention adopts an inclined rotary screen design, which can quickly feed slurry and evenly cover the dye on the rotary screen.
  • the printing effect is good, the dye sloping backflow speed is fast, the printing machine is equipped with a filter water storage tank, the cleaning water for the belt can be recycled, which effectively protects the water resources. Improve production efficiency, save costs, and protect the environment.
  • Figure 1 is a schematic diagram of the first three-dimensional structure of the present invention.
  • Figure 2 is a schematic diagram of the second three-dimensional structure of the present invention.
  • Figure 3 is a top view of the present invention.
  • Figure 4 is a schematic plan view of the present invention.
  • Figure 5 is a second plan view of the present invention.
  • Figure 6 is a third plan view of the present invention.
  • Figure 7 is a sectional view of the present invention.
  • Fig. 8 is an enlarged schematic diagram of part A of the present invention.
  • Cloth feeding mechanism 1 first frame 1a, second frame 1b, first rotating shaft 1c, second rotating shaft 1d, third rotating shaft 1e, first inclined rotating shaft 1f, second inclined rotating shaft 1h, printing mechanism 2, support frame 2a, washing machine 2a1, belt sleeve 2a2, inclined belt 2b, first roller 2b1, second roller 2b2, third roller 2b3, printing roller 2c, gear ring 2c1, support rod 2d, motor 2e, paint bucket 2f, drying Drying mechanism 3, conveying belt 3a, first roller 3b, second roller 3c, cloth dropping mechanism 4, fixed frame 4a, first rotating rod 4b, second rotating rod 4c.
  • connection or other indicating connection relationship between components
  • the term should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two components or the interaction relationship between two components.
  • the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
  • an oblique round screen printing and dyeing equipment is characterized in that it includes a cloth feeding mechanism 1, a printing mechanism 2, a drying mechanism 3, and a cloth dropping mechanism 4.
  • One end of the feeding mechanism is connected with the printing mechanism 2.
  • the end of the printing mechanism 2 away from the cloth feeding mechanism 1 is connected to the drying mechanism 3, and the end of the drying mechanism 3 away from the printing mechanism 2 is connected to the cloth dropping mechanism 4.
  • the printing mechanism 2 includes a support frame 2a, an inclined belt 2b, and a number of printing rollers.
  • the support rod 2d is connected to the upper end of the support frame 2a, each support rod 2d is connected to the support frame 2a at a certain angle, each support rod 2d is fixedly connected to the support frame 2a, and several support rods 2d and several printing rollers 2c are mutually connected. Parallel, the number of support rods 2d is the same as the number of printing rollers 2c.
  • Several printing rollers 2c are located above the diagonal belt 2b, and several support rods 2d are located above the diagonal belt 2b.
  • Several motors 2e are connected to several rollers, each motor 2e The output shafts are connected to a printing roller 2c, and the end of each printing roller 2c away from the motor 2e is connected to a paint bucket 2f.
  • the number of printing rollers 2c is the same as the number of paint buckets 2f.
  • Each printing roller 2c The end close to the motor 2e is high, and the end of each printing roller 2c close to the paint bucket 2f is low.
  • the cloth feeding mechanism 1 includes a first frame 1a, a second frame 1b, a first rotating shaft 1c, a second rotating shaft 1d, a third rotating shaft 1e, a first inclined rotating shaft 1f and a second inclined rotating shaft 1h.
  • 1a is arranged vertically, the upper end of the second frame 1b is at a certain angle, the lower end of the second frame 1b is arranged vertically, the first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e are arranged horizontally, the first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e are connected with the first frame 1a, the first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e have the same length, the first oblique rotating shaft 1f and the second oblique rotating shaft 1h are all connected to the second frame 1b The upper end is connected, the first tilt shaft 1f and the second tilt shaft 1h are connected to the second frame 1b at a certain angle, the first tilt shaft 1f and the
  • the first frame 1a is equipped with a first rotating shaft 1c, a second rotating shaft 1d and a third rotating shaft 1e.
  • the first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e are all arranged horizontally to ensure uniform and stable movement of the cloth ,
  • the cloth can be conveyed normally, the first rotating shaft 1c is covered with the cloth, the second rotating shaft 1d and the third rotating shaft 1e can stabilize the cloth moving to the correct trajectory, and the second frame 1b is equipped with the first inclined rotating shaft 1f and the second inclined rotating shaft 1f.
  • the rotating shaft 1h, the first oblique rotating shaft 1f and the second oblique rotating shaft 1h can stably change the cloth from the horizontal to the inclined position, and the cloth keeps entering the inclined belt 2b at the inclined position.
  • the printing roller 2c is provided with a gear ring 2c1, each printing roller 2c is provided with a gear ring 2c1, the number of the gear ring 2c1 is the same as the number of the printing roller 2c, and the axis of the gear ring 2c1 is consistent with the axis of the printing roller 2c ,
  • the gear ring 2c1 is sleeved on the printing roller 2c, the gear ring 2c1 is fixedly connected with the printing roller 2c, the gear ring 2c1 is located on the printing roller 2c, the gear ring 2c1 is connected with the motor 2e, and the printing roller 2c rolls by the motor 2e
  • the gear ring 2c1 rotates to drive the printing roller 2c to rotate, and controls the rotation speed of the printing roller 2c to ensure normal printing.
  • the inclined belt 2b is provided with a first roller 2b1, a second roller 2b2 and a third roller 2b3.
  • the first roller 2b1 is sleeved on one end of the oblique belt 2b
  • the second roller 2b2 is sleeved on the oblique belt 2b away from the first roller.
  • the third roller 2b3 is sleeved on the end of the inclined belt 2b away from the first roller 2b1.
  • the second roller 2b2 and the third roller 2b3 are both arranged on the same side of the inclined belt 2b.
  • the second roller 2b2 and the One roller 2b1 is on the same plane, and the third roller 2b3 is located under the side of the second roller 2b2 away from the first roller 2b1.
  • the first roller 2b1, the second roller 2b2 and the third roller 2b3 jointly control the operation of the inclined belt 2b.
  • 2b drives the cloth to move.
  • the pressure between the diagonal belt 2b and the printing roller 2c causes the pattern to be printed on the cloth.
  • a dividing line is formed between the cloth and the diagonal belt 2b.
  • the dividing line is where the belt 2b and the cloth are inclined
  • the force received is uniform to ensure that the speed of the cloth can be stably controlled when the cloth is separated, and the cloth is complete.
  • the support frame 2a is provided with a washer 2a1, the washer 2a1 is located on the support frame 2a at one end close to the drying mechanism 3, the bottom surface of the washer 2a1 is fixedly connected with the support frame 2a, and the washer 2a1 is connected with the support frame 2a at a certain angle
  • the cleaner 2a1 is located under the inclined belt 2b, and the upper surface of the cleaner 2a1 is slidingly connected to the bottom surface of the inclined belt 2b.
  • the cleaner 2a1 can clean the dye on the inclined belt 2b to ensure that the inclined belt 2b is used repeatedly. When the inclined belt 2b contacts the cloth again, The diagonal belt 2b is kept clean to avoid contamination of the new fabric.
  • the support frame 2a is provided with a belt sleeve 2a2, the belt sleeve 2a2 is located on the end of the support frame 2a close to the second frame 1b, the belt sleeve 2a2 is connected to the support frame 2a at a certain angle, and the belt sleeve 2a2 is fixedly connected to the support frame 2a ,
  • the upper end of the belt sleeve 2a2 is attached to the bottom of the diagonal belt 2b, the side edges of the diagonal belt 2b are in contact with the belt sleeve 2a2, the belt sleeve 2a2 is provided with a through groove, the diagonal belt 2b is located in the through groove, the width of the groove is the same as the width of the diagonal belt 2b In the same way, the belt sleeve 2a2 is in contact with the cleaned diagonal belt 2b to ensure the long-term use position of the diagonal belt 2b is stable.
  • the position of the diagonal belt 2b changes when it rotates.
  • the drying mechanism 3 is provided with a conveying belt 3a.
  • One end of the conveying belt 3a is connected to the support frame 2a.
  • the end of the conveying belt 3a away from the support frame 2a is connected to the cloth dropping mechanism 4.
  • the conveying belt 3a is connected to the inclined belt.
  • the conveyor belt 3a is provided with a first roller 3b and a second roller 3c, the first roller 3b and the second roller 3c are both horizontally arranged, and the first roller 3b is located at the end of the conveyor belt 3a near the support frame 2a
  • the second roller 3c is located at the end of the conveyor belt 3a away from the support frame 2a.
  • the first roller 3b and the second roller 3c are both sleeved on the conveyor belt 3a.
  • the length of the first roller 3b is greater than the width of the conveyor belt 3a.
  • the length of the second roller 3c is greater than the width of the conveyor belt 3a, the first roller 3b and the second roller 3c have the same length, the first roller 3b and the second roller 3c drive the conveyor belt 3a to rotate, and the conveyor belt 3a can rotate stably And move the cloth.
  • the cloth falling mechanism 4 includes a fixing frame 4a, a first rotating rod 4b and a second rotating rod 4c.
  • the fixing frame 4a is vertically arranged.
  • the first rotating rod 4b and the second rotating rod 4c are both located on the fixing frame 4a.
  • the rotating rod 4b is connected to the end of the fixing frame 4a close to the conveying belt 3a
  • the second rotating rod 4c is connected to the end of the fixing frame 4a away from the conveying belt 3a
  • the first rotating rod 4b and the second rotating rod 4c are both rotatably connected to the fixing frame 4a
  • the first rotating rod 4b and the second rotating rod 4c have the same length.
  • the first rotating rod 4b and the second rotating rod 4c are installed on the fixing frame 4a.
  • the first rotating rod 4b and the second rotating rod 4c drive the conveyor belt 3a.
  • the moved fabric is wound up for the next process.
  • the diagonal belt 2b and the transmission belt 3a are made of rubber material.
  • the rubber material can ensure the stability and durability of the diagonal belt 2b and the transmission belt 3a, and the cloth can better contact the diagonal belt 2b and the transmission belt 3a to improve the cloth Transportation efficiency.
  • the cloth first comes into contact with the first rotating shaft 1c on the cloth feeding mechanism 1, enters the second rotating shaft 1d under the drive of the first rotating shaft 1c, and then enters the third rotating shaft 1e from the second rotating shaft 1d , The cloth continues to enter the first oblique rotation axis 1f on the third rotation axis 1e. Driven by the first oblique rotation axis 1f, the cloth begins to incline at a certain angle, and the cloth continues to pass through the second oblique rotation axis 1h.
  • the cloth is already parallel to the diagonal belt 2b, the cloth passes through the diagonal belt 2b, the cloth contacts the diagonal belt 2b, and the cloth and the diagonal belt 2b are closely attached together, the first roller 2b1, the second roller 2b2 and the third roller 2b3
  • the fabric rotates, the fabric continues to move obliquely under the drive of the first roller 2b1, the second roller 2b2 and the third roller 2b3.
  • the fabric contacts the printing roller 2c.
  • the printing roller 2c rotates driven by the motor 2e.
  • the gear ring 2c1 and the motor 2e Contact, the motor 2e rotates to drive the gear ring 2c1 to rotate, the gear ring 2c1 is fixedly connected to the printing roller, the printing roller 2c rotates, the printing roller 2c prints the printing on the fabric, the fabric continues to move forward, the fabric and multiple printing rollers 2c contact, the fabric is printed with a variety of patterns and colors.
  • the first roller 2b1, the second roller 2b2 and the third roller 2b3 rotate, and the cloth moves along the length of the diagonal belt 2b. When the cloth leaves the diagonal belt 2b, the cloth and When the diagonal belt 2b is in contact, the position where the cloth and the diagonal belt 2b contact and separate form a diagonal line.
  • the diagonal belt 2b extends forward, and the cloth contacts the diagonal belt 2b.
  • the cloth is held by the diagonal belt 2b, and the cloth and the belt form a diagonal length.
  • the cloth at the dividing line is evenly stressed, and the cloth can be stably separated from the diagonal belt 2b and enters the conveying belt 3a.
  • the diagonal belt 2b enters below and contacts with the washer 2a1 to clean the dye on the diagonal belt 2b.
  • the diagonal belt 2b continues to move to contact with the belt sleeve 2a2, adjust the position of the diagonal belt 2b, the diagonal belt 2b is in stable contact with the cloth, and the cloth enters the conveyor belt After 3a, it continues to move under the driving of the first roller 3b and the second roller 3c, and the drying process is carried out at the same time.
  • the cloth enters the cloth falling mechanism 4, in the first rotating rod 4b and the second rotating rod 4c. Drive down movement, and enter the next process after the fabric printing process is completed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

An inclined circular screen printing and dyeing device, comprising a fabric feeding mechanism (1), a printing mechanism (2), a drying mechanism (3), and a fabric falling mechanism (4). The printing mechanism (2) comprises a support frame (2a), an inclined belt (2b), a plurality of printing rollers (2c), a plurality of support rods (2d), a plurality of motors (2e), and a plurality of pigment buckets (2f). The support frame (2a) is vertically provided, the inclined belt (2b) is located on the support frame (2a), the inclined belt (2b) is fixedly connected to the support frame (2a), the plurality of printing rollers (2c) are located on the upper end of the support frame (2a), each printing roller (2c) is connected to the support frame (2a) in a certain angle, the plurality of printing rollers (2c) are evenly distributed in the length direction of the support frame (2a), each support rod (2d) is connected to the support frame (2a) in a certain angle, an output shaft of each motor (2e) is connected to one printing roller (2c), and the number of the printing rollers (2c) is consistent with the number of the pigment buckets (2f).

Description

一种斜圆网印染设备Oblique round screen printing and dyeing equipment 技术领域Technical field
本发明涉及圆网印花领域,具体涉及一种斜圆网印染设备。The invention relates to the field of rotary screen printing, in particular to an oblique rotary screen printing and dyeing equipment.
背景技术Background technique
圆网印花是利用刮刀使圆网内的色浆在压力的驱使下印制到织物上去的一种印花方式,圆网印花有几个重要方面不同于其他筛网印花方法,圆网印花与滚筒印花一样,系连续工序,印花织物通过宽橡胶带被输送到不断运动中的圆网花筒下面,筛网印花中,圆网印花的生产速度最快,大于每小时3500码,使用无缝的有孔金属网或塑料网,最大的圆网圆周大于40英寸,因此最大的花回尺寸也大于40英寸,超过20套色的圆网印花机也已经生产出来,这种印花方法正慢慢取代滚筒,圆网印花机通常由进布装置、印花机头、烘燥装置、落布装置等四部分组成,目前,圆网印花机通常有八色、十二色、十六色、二十四色等几种圆网印花机,印花机的花回主要有640mm和904mm等两种,其中640mm花回的圆网印花机居多,圆网印花机具有操作简便,劳动强度小,产量高,适合各种织物的印花,同时它适合多品种小批量织物的印花。Rotary screen printing is a printing method in which the color paste in the rotary screen is printed on the fabric under pressure using a scraper. Rotary screen printing is different from other screen printing methods in several important ways. Rotary screen printing and roller The printing is the same as a continuous process. The printed fabric is conveyed under the continuous movement of the cylinder through a wide rubber belt. In the screen printing, the production speed of the cylinder is the fastest, more than 3,500 yards per hour. For perforated metal mesh or plastic mesh, the largest circle net circumference is greater than 40 inches, so the largest flower back size is also greater than 40 inches. Rotary screen printing machines with more than 20 colors have also been produced. This printing method is slowly replacing the drum. The rotary screen printing machine is usually composed of four parts: the cloth feeding device, the printing head, the drying device, and the cloth falling device. At present, the rotary screen printing machine usually has eight colors, twelve colors, sixteen colors, twenty-four colors, etc. There are several types of rotary screen printing machines. There are mainly two types of rotary screen printing machines, 640mm and 904mm. Among them, 640mm rotary screen printing machines are mostly. The rotary screen printing machine has simple operation, low labor intensity, high output, and is suitable for various The printing of fabrics, and it is suitable for the printing of many kinds of small batch fabrics.
圆网印花机的传动系统主要由织物的单元拖动、辅助功能传动以及圆网传动组成,圆网印花机的单元拖动部分是指用于拖动或牵引织物运动的传动单元,主要由进布传动、进布超喂传动、印花导带传动、烘房输送带传动以及落布传动组成,其运转特点是要求各个单元实现对织物的恒张力牵引,能够在导布速到最高印花车速的任意速度运行,过去由于交流电动机调速困难,调速性能要求高的场合都采用直流电动机调速,只要改变直流电动机的供电电压就可以实现对转速的调整,但直流电动机结构复杂,体积大,维修困难,实现单元的同 步运行就比较复杂,到了20世纪90年代,随着变频调速技术的成熟,交流调速正逐步取代直流调速,圆网印花机的单元拖动都采用变频调速,利用变频器拖动电动机,启动电流小,可以实现软启动和无级调速,方便地进行加减速控制,圆网印花机的辅助功能传动主要由排气风机、循环风机、浆泵、吸尘装置、导带纠偏、输送带纠偏以及导带清洗毛刷电动机等组成,圆网传动是指带动圆网转动的传动装置,是整个印花机传动的核心,要求圆网与导带要以一定的同步关系运行,自从圆网印花机的诞生以及伴随着电子技术的发展,圆网印花机的圆网传动出现了圆网与导带共轴集体传动、圆网与导带分电动机传动以及圆网与导带独立传动三种传动模式。The transmission system of the rotary screen printing machine is mainly composed of the unit drag of the fabric, the auxiliary function transmission and the rotary screen transmission. The unit drag part of the rotary screen printing machine refers to the transmission unit used to drag or pull the fabric movement, which is mainly composed of It consists of cloth transmission, cloth feeding overfeeding transmission, printing belt transmission, drying room conveyor belt transmission and doffing transmission. Its operating characteristic is to require each unit to achieve constant tension traction on the fabric, which can reach the highest printing speed from the cloth guide speed. Run at any speed. In the past, due to the difficulty of AC motor speed regulation and high speed regulation performance requirements, DC motor speed regulation was used. As long as the power supply voltage of the DC motor is changed, the speed can be adjusted. However, the DC motor has a complex structure and large volume. Maintenance is difficult, and it is more complicated to realize the synchronous operation of the unit. By the 1990s, with the maturity of frequency conversion speed control technology, AC speed control was gradually replacing DC speed control, and the unit drive of rotary screen printing machine adopted frequency conversion speed control. , Use the frequency converter to drive the motor, the starting current is small, soft start and stepless speed regulation can be realized, and the acceleration and deceleration control can be conveniently carried out. The auxiliary function transmission of the rotary screen printing machine is mainly composed of exhaust fan, circulation fan, slurry pump and suction Dust device, guide belt deviation correction, conveyor belt deviation correction and guide belt cleaning brush motor, etc. The rotary screen transmission refers to the transmission device that drives the rotation of the rotary screen. It is the core of the entire printing machine transmission. Since the birth of the rotary screen printing machine and with the development of electronic technology, the rotary screen transmission of the rotary screen printing machine has appeared in the coaxial collective transmission of the rotary screen and the conduction belt, the rotary net and the conduction belt are divided into motor transmission and the Three transmission modes of independent transmission of net and guide belt.
圆网印花机设计主要考虑用于机织物印花,进布时带有一定张力,生产时运转车速较高,若用于针织物印花,一是进布装置一定为无张力或低张力,并采用织物对中装置或特轻补偿器,改善织物进布张力,二是针织物印花车速一般都较低,在较慢车速的生产过程中,如何保证针织物印花轮廓的清晰度,这是针织物印花需要考虑的一个问题,为改善和提高针织物印花的清晰度,应根据印花色浆的稠度、刮刀压力以及制网的缩放等,合理地考虑织物表面的给浆量及置浆量,以不断达到提高印花清晰度的目的,在进行生产时,传统的圆网印花机印花滚轴均采用水平放置,在使用时给浆量不均匀,经常导致布料印花颜色出现问题,造成许多损失,染料在圆网内流动,长时间使用造成圆网内染料堵塞,不利于染料流入染料通中,染料不能稳定的流动会造成印花效果差,因此有必要设计一种圆网倾斜放置,能快速流动染料,设备给浆流畅,染料回流速度快,印花轮廓清晰,圆网印花效果好,斜皮带上布料张力小,布料上的张力均匀的斜圆网印染设备。The design of the rotary screen printing machine is mainly used for woven fabric printing, with a certain tension when feeding the fabric, and the running speed is relatively high during production. If it is used for printing knitted fabrics, first, the feeding device must be tension-free or low-tension, and use The fabric centering device or extra-light compensator can improve the tension of the fabric. The second is that the speed of knitted fabric printing is generally low. In the production process of slower speed, how to ensure the definition of knitted fabric printing outline, this is knitted fabric A problem that needs to be considered in printing. In order to improve and enhance the clarity of knitted fabric printing, it is necessary to reasonably consider the amount of slurry and the amount of slurry on the surface of the fabric according to the consistency of the printing paste, the pressure of the squeegee, and the scaling of the screen. Continuously achieve the purpose of improving the clarity of printing. In production, the printing rollers of traditional rotary screen printing machines are placed horizontally, and the amount of slurry is uneven during use, which often causes problems in the color of the fabric printing and causes many losses. Flowing in the rotary screen, long-term use will cause the dye in the rotary screen to block, which is not conducive to the dye flowing into the dye channel. The dye can not flow stably and will cause poor printing effect. Therefore, it is necessary to design a rotary screen that can be placed at an angle to quickly flow the dye. , The equipment provides smooth pulping, fast dye reflow speed, clear printing outline, good rotary screen printing effect, small cloth tension on the inclined belt, and uniform tension on the inclined rotary screen printing and dyeing equipment.
发明内容Summary of the invention
本发明的目的在于提供一种斜圆网印染设备。The purpose of the present invention is to provide an oblique round screen printing and dyeing equipment.
为达此目的,本发明采用以下技术方案:To achieve this goal, the present invention adopts the following technical solutions:
提供一种斜圆网印染设备,包括进布机构、印花机构、烘干机构和落布机构,进料机构一端与印花机构连接,印花机构远离进布机构的一端与烘干机构连接,烘干机构远离印花机构的一端与落布机构连接,印花机构包括支撑架、斜皮带、若干印花滚轴、若干支撑杆、若干电机和若干颜料桶,支撑架竖直设置,斜皮带位于支撑架上,斜皮带与支撑架固定连接,若干印花滚轴位于支撑架上端,每个印花滚轴均呈一定角度与支撑架连接,每个印花滚轴两端与支撑架转动连接,若干印花滚轴沿支撑架长度方向均匀分布,若干支撑杆与支撑架上端连接,每个支撑杆均呈一定角度与支撑架连接,每个支撑杆均与支撑架固定连接,若干支撑杆和若干印花滚轴均相互平行,支撑杆的数量和印花滚轴的数量一致,若干印花滚轴位于斜皮带上方,若干支撑杆位于斜皮带上方,若干电机与若干滚轴连接,每个电机输出轴均与一个印花滚轴连接,每个印花滚轴远离电机的一端均与一个颜料桶连接,印花滚轴的数量与颜料桶的数量一致,每个印花滚轴靠近电机的一端高,每个印花滚轴靠近颜料桶的一端低。作为一种斜圆网印染设备的一种优选方案,所述进布机构包括第一机架、第二机架、第一转轴、第二转轴、第三转轴、第一斜转轴和第二斜转轴,第一机架竖直设置,第二机架上端呈一定角度,第二机架下端竖直设置,第一转轴、第二转轴和第三转轴水平设置,第一转轴两端均与第一机架上端连接,第一转轴、第二转轴和第三转轴长度相同,第一斜转轴和第二斜转轴均与第二机架上端连接,第一斜转轴和第二斜转轴呈一定角度与第二机架连接,第一斜转轴和第二斜转轴相互平行,第一斜转轴和第二斜转轴长度相同。An oblique round screen printing and dyeing equipment is provided, which includes a cloth feeding mechanism, a printing mechanism, a drying mechanism and a cloth dropping mechanism. One end of the feeding mechanism is connected to the printing mechanism, and the end of the printing mechanism away from the cloth feeding mechanism is connected to the drying mechanism. The end of the mechanism away from the printing mechanism is connected to the cloth dropping mechanism. The printing mechanism includes a support frame, a diagonal belt, a number of printing rollers, a number of support rods, a number of motors, and a number of paint buckets. The support frame is arranged vertically, and the diagonal belt is located on the support frame. The inclined belt is fixedly connected with the support frame, and several printing rollers are located at the upper end of the support frame. Each printing roller is connected to the support frame at a certain angle. The two ends of each printing roller are rotatably connected with the support frame, and several printing rollers are supported along. The length of the frame is evenly distributed. Several support rods are connected to the upper end of the support frame. Each support rod is connected to the support frame at a certain angle. Each support rod is fixedly connected to the support frame. Several support rods and several printing rollers are parallel to each other. , The number of support rods is the same as the number of printing rollers. Several printing rollers are located above the diagonal belt, and several support rods are located above the diagonal belt. Several motors are connected to several rollers. Each motor output shaft is connected to a printing roller. , The end of each printing roller away from the motor is connected to a paint bucket, the number of printing rollers is the same as the number of paint buckets, the end of each printing roller close to the motor is high, and each printing roller is close to the end of the paint bucket low. As a preferred solution for oblique circular screen printing and dyeing equipment, the cloth feeding mechanism includes a first frame, a second frame, a first rotating shaft, a second rotating shaft, a third rotating shaft, a first inclined rotating shaft and a second inclined rotating shaft. The rotating shaft, the first frame is vertically arranged, the upper end of the second frame is at a certain angle, the lower end of the second frame is vertically arranged, the first, second and third rotating shafts are arranged horizontally. The upper end of a frame is connected, the length of the first, second, and third shafts is the same, the first and second oblique shafts are connected to the upper end of the second frame, and the first and second oblique shafts are at a certain angle Connected with the second frame, the first oblique rotation axis and the second oblique rotation axis are parallel to each other, and the length of the first oblique rotation axis and the second oblique rotation axis are the same.
作为一种斜圆网印染设备的一种优选方案,所述印花滚轴上设置有齿环, 每个印花滚轴上均设置有齿环,齿环数量与印花滚轴数量相同,齿环轴线与印花滚轴轴线一致,齿环套设在印花滚轴上,齿环与印花滚轴固定连接。As a preferred solution of an oblique round screen printing and dyeing equipment, the printing roller is provided with a gear ring, and each printing roller is provided with a gear ring. The number of gear rings is the same as the number of the printing rollers. It is consistent with the axis of the printing roller, the gear ring is sleeved on the printing roller, and the gear ring is fixedly connected with the printing roller.
作为一种斜圆网印染设备的一种优选方案,所述斜皮带上设置第一滚筒、第二滚筒和第三滚筒,第一滚筒套设在斜皮带一端上,第二滚筒套设在斜皮带上远离第一滚筒的一端上,第三滚筒套设在斜皮带上远离第一滚筒的一端上,第二滚筒和第三滚筒均设置在斜皮带的同一侧,第二滚筒与第一滚筒在同一平面上,第三滚筒位于第二滚筒远离第一滚筒的一侧下方。As a preferred solution of an oblique round screen printing and dyeing equipment, a first roller, a second roller and a third roller are arranged on the diagonal belt, the first roller is sleeved on one end of the oblique belt, and the second roller is sleeved on the oblique belt. On the end of the belt away from the first roller, the third roller is sleeved on the end of the inclined belt away from the first roller, the second roller and the third roller are both arranged on the same side of the inclined belt, the second roller and the first roller On the same plane, the third roller is located below the side of the second roller away from the first roller.
作为一种斜圆网印染设备的一种优选方案,所述支撑架上设置有清洗器,清洗器位于支撑架上靠近烘干机构的一端,清洗器底面与支撑架固定连接,清洗器与支撑架呈一定角度连接,清洗器位于斜皮带下面,清洗器上面与斜皮带底面滑动连接。As a preferred solution of the oblique round screen printing and dyeing equipment, the support frame is provided with a washer, and the washer is located on the end of the support frame close to the drying mechanism. The bottom surface of the washer is fixedly connected with the support frame, and the washer is connected to the support. The rack is connected at a certain angle, the washer is located under the inclined belt, and the upper surface of the washer is slidingly connected with the bottom surface of the inclined belt.
作为一种斜圆网印染设备的一种优选方案,所述支撑架上设置有皮带套,皮带套位于支撑架靠近第二机架的一端上,皮带套呈一定角度与支撑架连接,皮带套与支撑架固定连接,皮带套上端与斜皮带下面贴合,斜皮带两侧边缘与皮带套接触,皮带套上设置有通槽,斜皮带位于通槽内,通槽宽度与斜皮带宽度一致。As a preferred solution of an oblique round screen printing and dyeing equipment, the support frame is provided with a belt sleeve, the belt sleeve is located on the end of the support frame close to the second frame, the belt sleeve is connected to the support frame at a certain angle, and the belt sleeve It is fixedly connected with the support frame, the upper end of the belt sleeve is attached to the bottom of the diagonal belt, and the two sides of the diagonal belt are in contact with the belt sleeve.
作为一种斜圆网印染设备的一种优选方案,所述烘干机构设置有传送皮带,传送皮带水平设置传送皮带一端与支撑架连接,传送皮带远离支撑架的一端与落布机构连接。As a preferred solution of an oblique round screen printing and dyeing equipment, the drying mechanism is provided with a conveying belt, one end of the conveying belt is horizontally arranged and connected to the support frame, and the end of the conveying belt away from the support frame is connected to the doffing mechanism.
作为一种斜圆网印染设备的一种优选方案,所述传送皮带上设置有第一滚轴和第二滚轴,第一滚轴和第二滚轴均水平设置,第一滚轴位于传送皮带靠近支撑架的一端,第二滚轴位于传送皮带远离支撑架的一端,第一滚轴和第二滚轴均套设在传送皮带上,第一滚轴长度大于传送皮带宽度,第二滚轴长度大于 传送皮带的宽度,第一滚轴和第二滚轴长度相同。As a preferred solution of an oblique round screen printing and dyeing equipment, a first roller and a second roller are arranged on the conveyor belt, the first roller and the second roller are both horizontally arranged, and the first roller is located on the conveyor belt. The belt is close to the end of the support frame, the second roller is located at the end of the conveyor belt away from the support frame, the first roller and the second roller are both sleeved on the conveyor belt, the length of the first roller is greater than the width of the conveyor belt, the second roller The length of the shaft is greater than the width of the conveyor belt, and the length of the first roller and the second roller are the same.
作为一种斜圆网印染设备的一种优选方案,所述落布机构包括固定架、第一转杆和第二转杆,固定架竖直设置,第一转杆和第二转杆均位于固定架上,第一转杆与固定架靠近传送皮带的一端连接,第二转杆与固定架远离传送皮带的一端连接,第一转杆和第二转杆均与固定架转动连接,第一转杆和第二转杆长度相同。As a preferred solution of an oblique round screen printing and dyeing equipment, the cloth dropping mechanism includes a fixing frame, a first rotating rod and a second rotating rod. The fixing frame is arranged vertically, and the first rotating rod and the second rotating rod are both located at On the fixing frame, the first rotating rod is connected to the end of the fixing frame close to the conveying belt, the second rotating rod is connected to the end of the fixing frame away from the conveying belt, the first rotating rod and the second rotating rod are both rotatably connected to the fixing frame, the first The length of the rotating rod and the second rotating rod are the same.
作为一种斜圆网印染设备的一种优选方案,所述斜皮带和传送皮带均使用橡胶材质制作而成。As a preferred solution of an oblique round screen printing and dyeing equipment, the oblique belt and the conveying belt are made of rubber materials.
本发明的有益效果:本发明的一种斜圆网印染设备,在进行布料生产时,布料先与进布机构上的第一转轴接触,在第一转轴的带动下进入第二转轴,再从第二转轴进入到第三转轴,布料在第三转轴上继续进入到第一斜转轴上,在第一斜转轴的带动下,布料开始倾斜呈一定的角度,布料继续经过第二斜转轴,在第二斜转轴上,布料已经与斜皮带平行,布料经过斜皮带,布料与斜皮带接触,布料与斜皮带紧密的贴合在一起,第一滚筒、第二滚筒和第三滚筒转动,布料在第一滚筒、第二滚筒和第三滚筒的带动下继续倾斜移动,布料与印花滚轴接触,印花滚轴在电机的带动转动,齿环与电机接触,电机转动带动齿环转动,齿环与印花滚筒固定连接,印花滚轴转动,印花滚轴将印花印染在布料上,布料继续向前移动,布料与多个印花滚轴接触,布料上印染上多种样式和颜色的花纹,第一滚筒、第二滚筒和第三滚筒转动,布料沿着斜皮带长度方向移动,布料离开斜皮带时,布料与斜皮带接触,布料与斜皮带接触和分离的位置,形成一道斜线,斜皮带向前延长,布料与斜皮带接触,布料被斜皮带托住,布料与皮带接触形成斜长的分割线,布料在力的拉动下,分割线处布料受力均匀,布料能稳定的与斜皮带分离进入到传送皮带上,斜皮带上多余的染料在与布料 分离后,斜皮带进入下方与清洗器接触,将斜皮带上的染料清洗干净,斜皮带继续移动与皮带套接触,调整斜皮带的位置,斜皮带与布料稳定接触,布料进入到传送皮带上后,在第一滚轴和第二滚轴的带动下继续移动,同时进行烘干处理,布料进入到落布机构上,在第一转杆和第二转杆的带动下移动,布料印花处理完成后进入下一流程,本发明一种斜圆网印染设备,采用倾斜的圆网设计,能快速给浆,染料能均匀覆盖在圆网上,印花效果好,染料倾斜回流速度快,印花机配有过滤蓄水箱,导带清洗用水可以循环利用,有效地保护了水资源。提高生产效率,节约成本,保护环境。The beneficial effects of the present invention: In the oblique round screen printing and dyeing equipment of the present invention, when the cloth is produced, the cloth first contacts the first rotating shaft on the cloth feeding mechanism, and is driven by the first rotating shaft to enter the second rotating shaft, and then from The second shaft enters the third shaft, and the cloth continues to enter the first oblique shaft on the third shaft. Driven by the first oblique shaft, the cloth starts to incline at a certain angle, and the cloth continues to pass through the second oblique shaft. On the second oblique rotation axis, the cloth is already parallel to the diagonal belt. The cloth passes through the diagonal belt. The cloth contacts the diagonal belt. The cloth and the diagonal belt are closely attached. The first drum, the second drum and the third drum rotate. The first roller, the second roller and the third roller continue to tilt and move, the cloth contacts the printing roller, the printing roller rotates under the driving of the motor, the gear ring contacts the motor, and the motor rotates to drive the gear ring to rotate. The printing roller is fixedly connected, the printing roller rotates, the printing roller dyes the printing on the fabric, the fabric continues to move forward, the fabric contacts multiple printing rollers, and the fabric is printed and dyed with various patterns and colors. The first roller , The second drum and the third drum rotate, and the cloth moves along the length of the diagonal belt. When the cloth leaves the diagonal belt, the cloth contacts the diagonal belt. The position where the cloth and the diagonal belt contact and separate forms a diagonal line, and the diagonal belt moves forward. Extend, the cloth is in contact with the diagonal belt, the cloth is supported by the diagonal belt, the cloth and the belt contact to form a diagonally long dividing line, the cloth is pulled by force, the cloth at the dividing line is evenly stressed, and the cloth can stably separate from the diagonal belt. On the conveyor belt, after the excess dye on the diagonal belt is separated from the fabric, the diagonal belt enters below to contact with the washer to clean the dye on the diagonal belt, and the diagonal belt continues to move to contact the belt sleeve to adjust the position of the diagonal belt. The diagonal belt is in stable contact with the cloth. After the cloth enters the conveyor belt, it continues to move under the driving of the first roller and the second roller, and the drying process is carried out at the same time. The cloth enters the cloth falling mechanism and moves on the first rotating rod. Driven by the second rotating rod, it moves down and enters the next process after the cloth printing process is completed. The oblique rotary screen printing and dyeing equipment of the present invention adopts an inclined rotary screen design, which can quickly feed slurry and evenly cover the dye on the rotary screen. The printing effect is good, the dye sloping backflow speed is fast, the printing machine is equipped with a filter water storage tank, the cleaning water for the belt can be recycled, which effectively protects the water resources. Improve production efficiency, save costs, and protect the environment.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单地介绍。显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1是本发明立体结构示意图一;Figure 1 is a schematic diagram of the first three-dimensional structure of the present invention;
图2是本发明立体结构示意图二;Figure 2 is a schematic diagram of the second three-dimensional structure of the present invention;
图3是本发明俯视图;Figure 3 is a top view of the present invention;
图4是本发明平面示意图一;Figure 4 is a schematic plan view of the present invention;
图5是本发明平面示意图二;Figure 5 is a second plan view of the present invention;
图6是本发明平面示意图三;Figure 6 is a third plan view of the present invention;
图7是本发明剖视图;Figure 7 is a sectional view of the present invention;
图8是本发明A处放大示意图;Fig. 8 is an enlarged schematic diagram of part A of the present invention;
图中:In the picture:
进布机构1、第一机架1a、第二机架1b、第一转轴1c、第二转轴1d、第三 转轴1e、第一斜转轴1f、第二斜转轴1h、印花机构2、支撑架2a、清洗器2a1、皮带套2a2、斜皮带2b、第一滚筒2b1、第二滚筒2b2、第三滚筒2b3、印花滚轴2c、齿环2c1、支撑杆2d、电机2e、颜料桶2f、烘干机构3、传送皮带3a、第一滚轴3b、第二滚轴3c、落布机构4、固定架4a、第一转杆4b、第二转杆4c。 Cloth feeding mechanism 1, first frame 1a, second frame 1b, first rotating shaft 1c, second rotating shaft 1d, third rotating shaft 1e, first inclined rotating shaft 1f, second inclined rotating shaft 1h, printing mechanism 2, support frame 2a, washing machine 2a1, belt sleeve 2a2, inclined belt 2b, first roller 2b1, second roller 2b2, third roller 2b3, printing roller 2c, gear ring 2c1, support rod 2d, motor 2e, paint bucket 2f, drying Drying mechanism 3, conveying belt 3a, first roller 3b, second roller 3c, cloth dropping mechanism 4, fixed frame 4a, first rotating rod 4b, second rotating rod 4c.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the drawings and specific implementations.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the drawings are only used for exemplary description, which are only schematic diagrams rather than physical drawings, and cannot be understood as a limitation of the patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, The enlargement or reduction does not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures in the drawings and their descriptions may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若出现术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" appear , "内", "外", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must It has a specific orientation, and is constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation of the patent. For those of ordinary skill in the art, they can Understand the specific meaning of the above terms.
在本发明的描述中,除非另有明确的规定和限定,若出现术语“连接”等指示部件之间的连接关系,该术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个部件内部的连通或两个部件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly stipulated and limited, if the term "connected" or other indicating connection relationship between components appears, the term should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
如图1至图8所示,一种斜圆网印染设备,其特征在于:包括进布机构1、印花机构2、烘干机构3和落布机构4,进料机构一端与印花机构2连接,印花机构2远离进布机构1的一端与烘干机构3连接,烘干机构3远离印花机构2的一端与落布机构4连接,印花机构2包括支撑架2a、斜皮带2b、若干印花滚轴2c、若干支撑杆2d、若干电机2e和若干颜料桶2f,支撑架2a竖直设置,斜皮带2b位于支撑架2a上,斜皮带2b与支撑架2a固定连接,若干印花滚轴2c位于支撑架2a上端,每个印花滚轴2c均呈一定角度与支撑架2a连接,每个印花滚轴2c两端与支撑架2a转动连接,若干印花滚轴2c沿支撑架2a长度方向均匀分布,若干支撑杆2d与支撑架2a上端连接,每个支撑杆2d均呈一定角度与支撑架2a连接,每个支撑杆2d均与支撑架2a固定连接,若干支撑杆2d和若干印花滚轴2c均相互平行,支撑杆2d的数量和印花滚轴2c的数量一致,若干印花滚轴2c位于斜皮带2b上方,若干支撑杆2d位于斜皮带2b上方,若干电机2e与若干滚轴连接,每个电机2e输出轴均与一个印花滚轴2c连接,每个印花滚轴2c远离电机2e的一端均与一个颜料桶2f连接,印花滚轴2c的数量与颜料桶2f的数量一致,每个印花滚轴2c靠近电机2e的一端高,每个印花滚轴2c靠近颜料桶2f的一端低。As shown in Figures 1 to 8, an oblique round screen printing and dyeing equipment is characterized in that it includes a cloth feeding mechanism 1, a printing mechanism 2, a drying mechanism 3, and a cloth dropping mechanism 4. One end of the feeding mechanism is connected with the printing mechanism 2. The end of the printing mechanism 2 away from the cloth feeding mechanism 1 is connected to the drying mechanism 3, and the end of the drying mechanism 3 away from the printing mechanism 2 is connected to the cloth dropping mechanism 4. The printing mechanism 2 includes a support frame 2a, an inclined belt 2b, and a number of printing rollers. A shaft 2c, a number of support rods 2d, a number of motors 2e and a number of paint buckets 2f, the support frame 2a is arranged vertically, the inclined belt 2b is located on the support frame 2a, the inclined belt 2b is fixedly connected to the support frame 2a, and a number of printing rollers 2c are located on the support At the upper end of the frame 2a, each printing roller 2c is connected to the supporting frame 2a at a certain angle, and the two ends of each printing roller 2c are rotatably connected to the supporting frame 2a. Several printing rollers 2c are evenly distributed along the length of the supporting frame 2a. The support rod 2d is connected to the upper end of the support frame 2a, each support rod 2d is connected to the support frame 2a at a certain angle, each support rod 2d is fixedly connected to the support frame 2a, and several support rods 2d and several printing rollers 2c are mutually connected. Parallel, the number of support rods 2d is the same as the number of printing rollers 2c. Several printing rollers 2c are located above the diagonal belt 2b, and several support rods 2d are located above the diagonal belt 2b. Several motors 2e are connected to several rollers, each motor 2e The output shafts are connected to a printing roller 2c, and the end of each printing roller 2c away from the motor 2e is connected to a paint bucket 2f. The number of printing rollers 2c is the same as the number of paint buckets 2f. Each printing roller 2c The end close to the motor 2e is high, and the end of each printing roller 2c close to the paint bucket 2f is low.
所述进布机构1包括第一机架1a、第二机架1b、第一转轴1c、第二转轴1d、第三转轴1e、第一斜转轴1f和第二斜转轴1h,第一机架1a竖直设置,第二机架1b上端呈一定角度,第二机架1b下端竖直设置,第一转轴1c、第二转轴1d和第三转轴1e水平设置,第一转轴1c、第二转轴1d和第三转轴1e均与第一机架1a连接,第一转轴1c、第二转轴1d和第三转轴1e长度相同,第一斜转轴1f和第二斜转轴1h均与第二机架1b上端连接,第一斜转轴1f和第二斜转轴1h呈一定角度与第二机架1b连接,第一斜转轴1f和第二斜转轴1h相互平行,第 一斜转轴1f和第二斜转轴1h长度相同,第一机架1a上安装有第一转轴1c、第二转轴1d和第三转轴1e,第一转轴1c、第二转轴1d和第三转轴1e均水平设置,保证布料均匀稳定的移动,布料能正常输送,第一转轴1c上套上布料,第二转轴1d和第三转轴1e能稳定布料移动到正确的轨迹,第二机架1b上安装有第一斜转轴1f和第二斜转轴1h,第一斜转轴1f和第二斜转轴1h能稳定将布料从水平变成倾斜位置,布料在倾斜的位置保持进入到斜皮带2b上。The cloth feeding mechanism 1 includes a first frame 1a, a second frame 1b, a first rotating shaft 1c, a second rotating shaft 1d, a third rotating shaft 1e, a first inclined rotating shaft 1f and a second inclined rotating shaft 1h. 1a is arranged vertically, the upper end of the second frame 1b is at a certain angle, the lower end of the second frame 1b is arranged vertically, the first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e are arranged horizontally, the first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e are connected with the first frame 1a, the first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e have the same length, the first oblique rotating shaft 1f and the second oblique rotating shaft 1h are all connected to the second frame 1b The upper end is connected, the first tilt shaft 1f and the second tilt shaft 1h are connected to the second frame 1b at a certain angle, the first tilt shaft 1f and the second tilt shaft 1h are parallel to each other, the first tilt shaft 1f and the second tilt shaft 1h The length is the same. The first frame 1a is equipped with a first rotating shaft 1c, a second rotating shaft 1d and a third rotating shaft 1e. The first rotating shaft 1c, the second rotating shaft 1d and the third rotating shaft 1e are all arranged horizontally to ensure uniform and stable movement of the cloth , The cloth can be conveyed normally, the first rotating shaft 1c is covered with the cloth, the second rotating shaft 1d and the third rotating shaft 1e can stabilize the cloth moving to the correct trajectory, and the second frame 1b is equipped with the first inclined rotating shaft 1f and the second inclined rotating shaft 1f. The rotating shaft 1h, the first oblique rotating shaft 1f and the second oblique rotating shaft 1h can stably change the cloth from the horizontal to the inclined position, and the cloth keeps entering the inclined belt 2b at the inclined position.
所述印花滚轴2c上设置有齿环2c1,每个印花滚轴2c上均设置有齿环2c1,齿环2c1数量与印花滚轴2c数量相同,齿环2c1轴线与印花滚轴2c轴线一致,齿环2c1套设在印花滚轴2c上,齿环2c1与印花滚轴2c固定连接,齿环2c1位于印花滚轴2c上,齿环2c1与电机2e连接,印花滚轴2c滚动依靠电机2e转动,电机2e转动时,齿环2c1转动带动印花滚轴2c转动,控制印花滚轴2c的旋转速度,保证印花的正常进行。The printing roller 2c is provided with a gear ring 2c1, each printing roller 2c is provided with a gear ring 2c1, the number of the gear ring 2c1 is the same as the number of the printing roller 2c, and the axis of the gear ring 2c1 is consistent with the axis of the printing roller 2c , The gear ring 2c1 is sleeved on the printing roller 2c, the gear ring 2c1 is fixedly connected with the printing roller 2c, the gear ring 2c1 is located on the printing roller 2c, the gear ring 2c1 is connected with the motor 2e, and the printing roller 2c rolls by the motor 2e When the motor 2e rotates, the gear ring 2c1 rotates to drive the printing roller 2c to rotate, and controls the rotation speed of the printing roller 2c to ensure normal printing.
所述斜皮带2b上设置第一滚筒2b1、第二滚筒2b2和第三滚筒2b3,第一滚筒2b1套设在斜皮带2b一端上,第二滚筒2b2套设在斜皮带2b上远离第一滚筒2b1的一端上,第三滚筒2b3套设在斜皮带2b上远离第一滚筒2b1的一端上,第二滚筒2b2和第三滚筒2b3均设置在斜皮带2b的同一侧,第二滚筒2b2与第一滚筒2b1在同一平面上,第三滚筒2b3位于第二滚筒2b2远离第一滚筒2b1的一侧下方,第一滚筒2b1、第二滚筒2b2和第三滚筒2b3共同控制斜皮带2b运转,斜皮带2b带动布料移动,斜皮带2b与印花滚轴2c之间的压力使布料上印上花纹,布料在与皮带分离时,布料与斜皮带2b之间形成分割线,分割线处斜皮带2b与布料所受到的力均匀,保证布料分离时,能稳定控制布料的速度,布料完整。The inclined belt 2b is provided with a first roller 2b1, a second roller 2b2 and a third roller 2b3. The first roller 2b1 is sleeved on one end of the oblique belt 2b, and the second roller 2b2 is sleeved on the oblique belt 2b away from the first roller. On one end of 2b1, the third roller 2b3 is sleeved on the end of the inclined belt 2b away from the first roller 2b1. The second roller 2b2 and the third roller 2b3 are both arranged on the same side of the inclined belt 2b. The second roller 2b2 and the One roller 2b1 is on the same plane, and the third roller 2b3 is located under the side of the second roller 2b2 away from the first roller 2b1. The first roller 2b1, the second roller 2b2 and the third roller 2b3 jointly control the operation of the inclined belt 2b. 2b drives the cloth to move. The pressure between the diagonal belt 2b and the printing roller 2c causes the pattern to be printed on the cloth. When the cloth is separated from the belt, a dividing line is formed between the cloth and the diagonal belt 2b. The dividing line is where the belt 2b and the cloth are inclined The force received is uniform to ensure that the speed of the cloth can be stably controlled when the cloth is separated, and the cloth is complete.
所述支撑架2a上设置有清洗器2a1,清洗器2a1位于支撑架2a上靠近烘干 机构3的一端,清洗器2a1底面与支撑架2a固定连接,清洗器2a1与支撑架2a呈一定角度连接,清洗器2a1位于斜皮带2b下面,清洗器2a1上面与斜皮带2b底面滑动连接,清洗器2a1能清洗斜皮带2b上的染料,保证斜皮带2b反复使用,斜皮带2b再次与布料接触时,斜皮带2b保持干净,避免污染新布料。The support frame 2a is provided with a washer 2a1, the washer 2a1 is located on the support frame 2a at one end close to the drying mechanism 3, the bottom surface of the washer 2a1 is fixedly connected with the support frame 2a, and the washer 2a1 is connected with the support frame 2a at a certain angle The cleaner 2a1 is located under the inclined belt 2b, and the upper surface of the cleaner 2a1 is slidingly connected to the bottom surface of the inclined belt 2b. The cleaner 2a1 can clean the dye on the inclined belt 2b to ensure that the inclined belt 2b is used repeatedly. When the inclined belt 2b contacts the cloth again, The diagonal belt 2b is kept clean to avoid contamination of the new fabric.
所述支撑架2a上设置有皮带套2a2,皮带套2a2位于支撑架2a靠近第二机架1b的一端上,皮带套2a2呈一定角度与支撑架2a连接,皮带套2a2与支撑架2a固定连接,皮带套2a2上端与斜皮带2b下面贴合,斜皮带2b两侧边缘与皮带套2a2接触,皮带套2a2上设置有通槽,斜皮带2b位于通槽内,通槽宽度与斜皮带2b宽度一致,皮带套2a2与清洗干净的斜皮带2b接触,保证斜皮带2b长期使用位置稳定,斜皮带2b在转动时位置发生改变,通过皮带套2a2,斜皮带2b能稳定位置,保证布料印花准确。The support frame 2a is provided with a belt sleeve 2a2, the belt sleeve 2a2 is located on the end of the support frame 2a close to the second frame 1b, the belt sleeve 2a2 is connected to the support frame 2a at a certain angle, and the belt sleeve 2a2 is fixedly connected to the support frame 2a , The upper end of the belt sleeve 2a2 is attached to the bottom of the diagonal belt 2b, the side edges of the diagonal belt 2b are in contact with the belt sleeve 2a2, the belt sleeve 2a2 is provided with a through groove, the diagonal belt 2b is located in the through groove, the width of the groove is the same as the width of the diagonal belt 2b In the same way, the belt sleeve 2a2 is in contact with the cleaned diagonal belt 2b to ensure the long-term use position of the diagonal belt 2b is stable. The position of the diagonal belt 2b changes when it rotates. Through the belt sleeve 2a2, the diagonal belt 2b can stabilize the position to ensure accurate fabric printing.
所述烘干机构3设置有传送皮带3a,传送皮带3a水平设置传送皮带3a一端与支撑架2a连接,传送皮带3a远离支撑架2a的一端与落布机构4连接,传送皮带3a与从斜皮带2b上分离的布料接触,保证布料稳定移动,布料从倾斜变成水平,布料能顺利进行烘干处理。The drying mechanism 3 is provided with a conveying belt 3a. One end of the conveying belt 3a is connected to the support frame 2a. The end of the conveying belt 3a away from the support frame 2a is connected to the cloth dropping mechanism 4. The conveying belt 3a is connected to the inclined belt The separated cloth contact on 2b ensures the stable movement of the cloth, the cloth changes from slanted to horizontal, and the cloth can be dried smoothly.
所述传送皮带3a上设置有第一滚轴3b和第二滚轴3c,第一滚轴3b和第二滚轴3c均水平设置,第一滚轴3b位于传送皮带3a靠近支撑架2a的一端,第二滚轴3c位于传送皮带3a远离支撑架2a的一端,第一滚轴3b和第二滚轴3c均套设在传送皮带3a上,第一滚轴3b长度大于传送皮带3a宽度,第二滚轴3c长度大于传送皮带3a的宽度,第一滚轴3b和第二滚轴3c长度相同,第一滚轴3b和第二滚轴3c带动传送皮带3a转动,传送皮带3a能稳定的转动并移动布料。The conveyor belt 3a is provided with a first roller 3b and a second roller 3c, the first roller 3b and the second roller 3c are both horizontally arranged, and the first roller 3b is located at the end of the conveyor belt 3a near the support frame 2a The second roller 3c is located at the end of the conveyor belt 3a away from the support frame 2a. The first roller 3b and the second roller 3c are both sleeved on the conveyor belt 3a. The length of the first roller 3b is greater than the width of the conveyor belt 3a. The length of the second roller 3c is greater than the width of the conveyor belt 3a, the first roller 3b and the second roller 3c have the same length, the first roller 3b and the second roller 3c drive the conveyor belt 3a to rotate, and the conveyor belt 3a can rotate stably And move the cloth.
所述落布机构4包括固定架4a、第一转杆4b和第二转杆4c,固定架4a竖直设置,第一转杆4b和第二转杆4c均位于固定架4a上,第一转杆4b与固定架 4a靠近传送皮带3a的一端连接,第二转杆4c与固定架4a远离传送皮带3a的一端连接,第一转杆4b和第二转杆4c均与固定架4a转动连接,第一转杆4b和第二转杆4c长度相同,固定架4a上安装有第一转杆4b和第二转杆4c,第一转杆4b和第二转杆4c带动从传送皮带3a上移动来的布料,将布料进行收卷,以便进行下一道工序。The cloth falling mechanism 4 includes a fixing frame 4a, a first rotating rod 4b and a second rotating rod 4c. The fixing frame 4a is vertically arranged. The first rotating rod 4b and the second rotating rod 4c are both located on the fixing frame 4a. The rotating rod 4b is connected to the end of the fixing frame 4a close to the conveying belt 3a, the second rotating rod 4c is connected to the end of the fixing frame 4a away from the conveying belt 3a, the first rotating rod 4b and the second rotating rod 4c are both rotatably connected to the fixing frame 4a , The first rotating rod 4b and the second rotating rod 4c have the same length. The first rotating rod 4b and the second rotating rod 4c are installed on the fixing frame 4a. The first rotating rod 4b and the second rotating rod 4c drive the conveyor belt 3a. The moved fabric is wound up for the next process.
所述斜皮带2b和传送皮带3a均使用橡胶材质制作而成,橡胶材质能保证斜皮带2b和传送皮带3a的稳定和耐用,布料能更好的与斜皮带2b和传送皮带3a接触,提高布料运输效率。The diagonal belt 2b and the transmission belt 3a are made of rubber material. The rubber material can ensure the stability and durability of the diagonal belt 2b and the transmission belt 3a, and the cloth can better contact the diagonal belt 2b and the transmission belt 3a to improve the cloth Transportation efficiency.
工作原理:在进行布料生产时,布料先与进布机构1上的第一转轴1c接触,在第一转轴1c的带动下进入第二转轴1d,再从第二转轴1d进入到第三转轴1e,布料在第三转轴1e上继续进入到第一斜转轴1f上,在第一斜转轴1f的带动下,布料开始倾斜呈一定的角度,布料继续经过第二斜转轴1h,在第二斜转轴1h上,布料已经与斜皮带2b平行,布料经过斜皮带2b,布料与斜皮带2b接触,布料与斜皮带2b紧密的贴合在一起,第一滚筒2b1、第二滚筒2b2和第三滚筒2b3转动,布料在第一滚筒2b1、第二滚筒2b2和第三滚筒2b3的带动下继续倾斜移动,布料与印花滚轴2c接触,印花滚轴2c在电机2e的带动转动,齿环2c1与电机2e接触,电机2e转动带动齿环2c1转动,齿环2c1与印花滚筒固定连接,印花滚轴2c转动,印花滚轴2c将印花印染在布料上,布料继续向前移动,布料与多个印花滚轴2c接触,布料上印染上多种样式和颜色的花纹,第一滚筒2b1、第二滚筒2b2和第三滚筒2b3转动,布料沿着斜皮带2b长度方向移动,布料离开斜皮带2b时,布料与斜皮带2b接触,布料与斜皮带2b接触和分离的位置,形成一道斜线,斜皮带2b向前延长,布料与斜皮带2b接触,布料被斜皮带2b托住,布料与皮带接触形成斜长的分割线,布料在力的拉动下,分割线处布料 受力均匀,布料能稳定的与斜皮带2b分离进入到传送皮带3a上,斜皮带2b上多余的染料在与布料分离后,斜皮带2b进入下方与清洗器2a1接触,将斜皮带2b上的染料清洗干净,斜皮带2b继续移动与皮带套2a2接触,调整斜皮带2b的位置,斜皮带2b与布料稳定接触,布料进入到传送皮带3a上后,在第一滚轴3b和第二滚轴3c的带动下继续移动,同时进行烘干处理,布料进入到落布机构4上,在第一转杆4b和第二转杆4c的带动下移动,布料印花处理完成后进入下一流程。Working principle: During cloth production, the cloth first comes into contact with the first rotating shaft 1c on the cloth feeding mechanism 1, enters the second rotating shaft 1d under the drive of the first rotating shaft 1c, and then enters the third rotating shaft 1e from the second rotating shaft 1d , The cloth continues to enter the first oblique rotation axis 1f on the third rotation axis 1e. Driven by the first oblique rotation axis 1f, the cloth begins to incline at a certain angle, and the cloth continues to pass through the second oblique rotation axis 1h. At 1h, the cloth is already parallel to the diagonal belt 2b, the cloth passes through the diagonal belt 2b, the cloth contacts the diagonal belt 2b, and the cloth and the diagonal belt 2b are closely attached together, the first roller 2b1, the second roller 2b2 and the third roller 2b3 When the fabric rotates, the fabric continues to move obliquely under the drive of the first roller 2b1, the second roller 2b2 and the third roller 2b3. The fabric contacts the printing roller 2c. The printing roller 2c rotates driven by the motor 2e. The gear ring 2c1 and the motor 2e Contact, the motor 2e rotates to drive the gear ring 2c1 to rotate, the gear ring 2c1 is fixedly connected to the printing roller, the printing roller 2c rotates, the printing roller 2c prints the printing on the fabric, the fabric continues to move forward, the fabric and multiple printing rollers 2c contact, the fabric is printed with a variety of patterns and colors. The first roller 2b1, the second roller 2b2 and the third roller 2b3 rotate, and the cloth moves along the length of the diagonal belt 2b. When the cloth leaves the diagonal belt 2b, the cloth and When the diagonal belt 2b is in contact, the position where the cloth and the diagonal belt 2b contact and separate form a diagonal line. The diagonal belt 2b extends forward, and the cloth contacts the diagonal belt 2b. The cloth is held by the diagonal belt 2b, and the cloth and the belt form a diagonal length. When the cloth is pulled by force, the cloth at the dividing line is evenly stressed, and the cloth can be stably separated from the diagonal belt 2b and enters the conveying belt 3a. After the excess dye on the diagonal belt 2b is separated from the cloth, the diagonal belt 2b enters below and contacts with the washer 2a1 to clean the dye on the diagonal belt 2b. The diagonal belt 2b continues to move to contact with the belt sleeve 2a2, adjust the position of the diagonal belt 2b, the diagonal belt 2b is in stable contact with the cloth, and the cloth enters the conveyor belt After 3a, it continues to move under the driving of the first roller 3b and the second roller 3c, and the drying process is carried out at the same time. The cloth enters the cloth falling mechanism 4, in the first rotating rod 4b and the second rotating rod 4c. Drive down movement, and enter the next process after the fabric printing process is completed.
需要声明的是,上述具体实施方式仅仅为本发明的较佳实施例及所运用技术原理。本领域技术人员应该明白,还可以对本发明做各种修改、等同替换、变化等等。但是,这些变换只要未背离本发明的精神,都应在本发明的保护范围之内。另外,本申请说明书和权利要求书所使用的一些术语并不是限制,仅仅是为了便于描述。It should be stated that the above-mentioned specific implementations are merely preferred embodiments of the present invention and applied technical principles. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can also be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should fall within the protection scope of the present invention. In addition, some terms used in the specification and claims of this application are not limiting, but merely for ease of description.

Claims (10)

  1. 一种斜圆网印染设备,其特征在于:包括进布机构(1)、印花机构(2)、烘干机构(3)和落布机构(4),进料机构一端与印花机构(2)连接,印花机构(2)远离进布机构(1)的一端与烘干机构(3)连接,烘干机构(3)远离印花机构(2)的一端与落布机构(4)连接,印花机构(2)包括支撑架(2a)、斜皮带(2b)、若干印花滚轴(2c)、若干支撑杆(2d)、若干电机(2e)和若干颜料桶(2f),支撑架(2a)竖直设置,斜皮带(2b)位于支撑架(2a)上,斜皮带(2b)与支撑架(2a)固定连接,若干印花滚轴(2c)位于支撑架(2a)上端,每个印花滚轴(2c)均呈一定角度与支撑架(2a)连接,每个印花滚轴(2c)两端与支撑架(2a)转动连接,若干印花滚轴(2c)沿支撑架(2a)长度方向均匀分布,若干支撑杆(2d)与支撑架(2a)上端连接,每个支撑杆(2d)均呈一定角度与支撑架(2a)连接,每个支撑杆(2d)均与支撑架(2a)固定连接,若干支撑杆(2d)和若干印花滚轴(2c)均相互平行,支撑杆(2d)的数量和印花滚轴(2c)的数量一致,若干印花滚轴(2c)位于斜皮带(2b)上方,若干支撑杆(2d)位于斜皮带(2b)上方,若干电机(2e)与若干滚轴连接,每个电机(2e)输出轴均与一个印花滚轴(2c)连接,每个印花滚轴(2c)远离电机(2e)的一端均与一个颜料桶(2f)连接,印花滚轴(2c)的数量与颜料桶(2f)的数量一致,每个印花滚轴(2c)靠近电机(2e)的一端高,每个印花滚轴(2c)靠近颜料桶(2f)的一端低。An oblique round screen printing and dyeing equipment, which is characterized in that it comprises a cloth feeding mechanism (1), a printing mechanism (2), a drying mechanism (3) and a cloth dropping mechanism (4). One end of the feeding mechanism and the printing mechanism (2) Connected, the end of the printing mechanism (2) far away from the cloth feeding mechanism (1) is connected to the drying mechanism (3), and the end of the drying mechanism (3) far away from the printing mechanism (2) is connected to the cloth dropping mechanism (4), the printing mechanism (2) Including support frame (2a), inclined belt (2b), several printing rollers (2c), several support rods (2d), several motors (2e) and several paint buckets (2f), support frame (2a) is vertical Straight arrangement, the diagonal belt (2b) is located on the support frame (2a), the diagonal belt (2b) is fixedly connected with the support frame (2a), a number of printing rollers (2c) are located at the upper end of the support frame (2a), each printing roller (2c) are connected to the support frame (2a) at a certain angle, the two ends of each printing roller (2c) are connected to the support frame (2a) in rotation, and several printing rollers (2c) are uniform along the length of the support frame (2a) Distributed, several support rods (2d) are connected to the upper end of the support frame (2a), each support rod (2d) is connected to the support frame (2a) at a certain angle, and each support rod (2d) is connected to the support frame (2a) Fixed connection, several support rods (2d) and several printing rollers (2c) are parallel to each other, the number of support rods (2d) is the same as the number of printing rollers (2c), and several printing rollers (2c) are located on the inclined belt ( 2b) Above, several support rods (2d) are located above the inclined belt (2b), several motors (2e) are connected with several rollers, and the output shaft of each motor (2e) is connected with a printing roller (2c), each The end of the printing roller (2c) far away from the motor (2e) is connected to a paint bucket (2f), the number of printing rollers (2c) is the same as the number of paint buckets (2f), and each printing roller (2c) is close One end of the motor (2e) is high, and the end of each printing roller (2c) close to the paint bucket (2f) is low.
  2. 根据权利要求1所述的一种斜圆网印染设备,其特征在于:所述进布机构(1)包括第一机架(1a)、第二机架(1b)、第一转轴(1c)、第二转轴(1d)、第三转轴(1e)、第一斜转轴(1f)和第二斜转轴(1h),第一机架(1a)竖直设置,第二机架(1b)上端呈一定角度,第二机架(1b)下端竖直设置,第一转轴(1c)、第二转轴(1d)和第三转轴(1e)水平设置,第一转轴(1c)、 第二转轴(1d)和第三转轴(1e)均与第一机架(1a)连接,第一转轴(1c)、第二转轴(1d)和第三转轴(1e)长度相同,第一斜转轴(1f)和第二斜转轴(1h)均与第二机架(1b)上端连接,第一斜转轴(1f)和第二斜转轴(1h)呈一定角度与第二机架(1b)连接,第一斜转轴(1f)和第二斜转轴(1h)相互平行,第一斜转轴(1f)和第二斜转轴(1h)长度相同。The oblique round screen printing and dyeing equipment according to claim 1, characterized in that: the cloth feeding mechanism (1) comprises a first frame (1a), a second frame (1b), and a first rotating shaft (1c) , The second rotating shaft (1d), the third rotating shaft (1e), the first oblique rotating shaft (1f) and the second oblique rotating shaft (1h), the first frame (1a) is arranged vertically, and the upper end of the second frame (1b) At a certain angle, the lower end of the second frame (1b) is arranged vertically, the first shaft (1c), the second shaft (1d) and the third shaft (1e) are arranged horizontally, and the first shaft (1c) and the second shaft ( 1d) and the third rotating shaft (1e) are connected to the first frame (1a), the first rotating shaft (1c), the second rotating shaft (1d) and the third rotating shaft (1e) have the same length, the first oblique rotating shaft (1f) And the second tilt shaft (1h) are connected to the upper end of the second frame (1b), the first tilt shaft (1f) and the second tilt shaft (1h) are connected to the second frame (1b) at a certain angle, the first The tilt axis (1f) and the second tilt axis (1h) are parallel to each other, and the length of the first tilt axis (1f) and the second tilt axis (1h) are the same.
  3. 根据权利要求2所述的一种斜圆网印染设备,其特征在于:所述印花滚轴(2c)上设置有齿环(2c1),每个印花滚轴(2c)上均设置有齿环(2c1),齿环(2c1)数量与印花滚轴(2c)数量相同,齿环(2c1)轴线与印花滚轴(2c)轴线一致,齿环(2c1)套设在印花滚轴(2c)上,齿环(2c1)与印花滚轴(2c)固定连接。The oblique round screen printing and dyeing equipment according to claim 2, characterized in that: the printing roller (2c) is provided with a gear ring (2c1), and each printing roller (2c) is provided with a gear ring (2c1), the number of gear rings (2c1) is the same as the number of printing rollers (2c), the axis of the gear ring (2c1) is consistent with the axis of the printing roller (2c), and the gear ring (2c1) is sleeved on the printing roller (2c) Above, the gear ring (2c1) is fixedly connected with the printing roller (2c).
  4. 根据权利要求3所述的一种斜圆网印染设备,其特征在于:所述斜皮带(2b)上设置第一滚筒(2b1)、第二滚筒(2b2)和第三滚筒(2b3),第一滚筒(2b1)套设在斜皮带(2b)一端上,第二滚筒(2b2)套设在斜皮带(2b)上远离第一滚筒(2b1)的一端上,第三滚筒(2b3)套设在斜皮带(2b)上远离第一滚筒(2b1)的一端上,第二滚筒(2b2)和第三滚筒(2b3)均设置在斜皮带(2b)的同一侧,第二滚筒(2b2)与第一滚筒(2b1)在同一平面上,第三滚筒(2b3)位于第二滚筒(2b2)远离第一滚筒(2b1)的一侧下方。An oblique round screen printing and dyeing equipment according to claim 3, characterized in that: the oblique belt (2b) is provided with a first roller (2b1), a second roller (2b2) and a third roller (2b3). A roller (2b1) is sleeved on one end of the inclined belt (2b), the second roller (2b2) is sleeved on the end of the inclined belt (2b) away from the first roller (2b1), and the third roller (2b3) is sleeved On the end of the diagonal belt (2b) far away from the first roller (2b1), the second roller (2b2) and the third roller (2b3) are both arranged on the same side of the diagonal belt (2b), and the second roller (2b2) and The first roller (2b1) is on the same plane, and the third roller (2b3) is located below the side of the second roller (2b2) away from the first roller (2b1).
  5. 根据权利要求4所述的一种斜圆网印染设备,其特征在于:所述支撑架(2a)上设置有清洗器(2a1),清洗器(2a1)位于支撑架(2a)上靠近烘干机构(3)的一端,清洗器(2a1)底面与支撑架(2a)固定连接,清洗器(2a1)与支撑架(2a)呈一定角度连接,清洗器(2a1)位于斜皮带(2b)下面,清洗器(2a1)上面与斜皮带(2b)底面滑动连接。The oblique round screen printing and dyeing equipment according to claim 4, characterized in that: the support frame (2a) is provided with a washer (2a1), and the washer (2a1) is located on the support frame (2a) close to the drying At one end of the mechanism (3), the bottom surface of the washer (2a1) is fixedly connected with the support frame (2a), the washer (2a1) and the support frame (2a) are connected at a certain angle, and the washer (2a1) is located under the inclined belt (2b) , The upper surface of the washer (2a1) is slidingly connected with the bottom surface of the inclined belt (2b).
  6. 根据权利要求5所述的一种斜圆网印染设备,其特征在于:所述支撑架(2a) 上设置有皮带套(2a2),皮带套(2a2)位于支撑架(2a)靠近第二机架(1b)的一端上,皮带套(2a2)呈一定角度与支撑架(2a)连接,皮带套(2a2)与支撑架(2a)固定连接,皮带套(2a2)上端与斜皮带(2b)下面贴合,斜皮带(2b)两侧边缘与皮带套(2a2)接触,皮带套(2a2)上设置有通槽,斜皮带(2b)位于通槽内,通槽宽度与斜皮带(2b)宽度一致。The oblique round screen printing and dyeing equipment according to claim 5, characterized in that: the support frame (2a) is provided with a belt sleeve (2a2), and the belt sleeve (2a2) is located on the support frame (2a) close to the second machine On one end of the frame (1b), the belt sleeve (2a2) is connected to the support frame (2a) at a certain angle, the belt sleeve (2a2) is fixedly connected with the support frame (2a), and the upper end of the belt sleeve (2a2) is connected to the diagonal belt (2b) The bottom is attached, the side edges of the diagonal belt (2b) are in contact with the belt sleeve (2a2), the belt sleeve (2a2) is provided with a through groove, the diagonal belt (2b) is located in the through groove, and the width of the through groove is the same as the diagonal belt (2b) The width is consistent.
  7. 根据权利要求6所述的一种斜圆网印染设备,其特征在于:所述烘干机构(3)设置有传送皮带(3a),传送皮带(3a)水平设置传送皮带(3a)一端与支撑架(2a)连接,传送皮带(3a)远离支撑架(2a)的一端与落布机构(4)连接。The oblique round screen printing and dyeing equipment according to claim 6, characterized in that: the drying mechanism (3) is provided with a conveyor belt (3a), and the conveyor belt (3a) is horizontally arranged with one end of the conveyor belt (3a) and a support The frame (2a) is connected, and the end of the conveying belt (3a) away from the supporting frame (2a) is connected with the cloth dropping mechanism (4).
  8. 根据权利要求7所述的一种斜圆网印染设备,其特征在于:所述传送皮带(3a)上设置有第一滚轴(3b)和第二滚轴(3c),第一滚轴(3b)和第二滚轴(3c)均水平设置,第一滚轴(3b)位于传送皮带(3a)靠近支撑架(2a)的一端,第二滚轴(3c)位于传送皮带(3a)远离支撑架(2a)的一端,第一滚轴(3b)和第二滚轴(3c)均套设在传送皮带(3a)上,第一滚轴(3b)长度大于传送皮带(3a)宽度,第二滚轴(3c)长度大于传送皮带(3a)的宽度,第一滚轴(3b)和第二滚轴(3c)长度相同。The oblique round screen printing and dyeing equipment according to claim 7, characterized in that: the conveyor belt (3a) is provided with a first roller (3b) and a second roller (3c), the first roller (3a) 3b) and the second roller (3c) are arranged horizontally, the first roller (3b) is located at the end of the conveyor belt (3a) close to the support frame (2a), and the second roller (3c) is located far away from the conveyor belt (3a) At one end of the support frame (2a), the first roller (3b) and the second roller (3c) are both sleeved on the conveyor belt (3a), and the length of the first roller (3b) is greater than the width of the conveyor belt (3a), The length of the second roller (3c) is greater than the width of the conveying belt (3a), and the length of the first roller (3b) and the second roller (3c) are the same.
  9. 根据权利要求8所述的一种斜圆网印染设备,其特征在于:所述落布机构(4)包括固定架(4a)、第一转杆(4b)和第二转杆(4c),固定架(4a)竖直设置,第一转杆(4b)和第二转杆(4c)均位于固定架(4a)上,第一转杆(4b)与固定架(4a)靠近传送皮带(3a)的一端连接,第二转杆(4c)与固定架(4a)远离传送皮带(3a)的一端连接,第一转杆(4b)和第二转杆(4c)均与固定架(4a)转动连接,第一转杆(4b)和第二转杆(4c)长度相同。The oblique round screen printing and dyeing equipment according to claim 8, characterized in that: the cloth dropping mechanism (4) comprises a fixing frame (4a), a first rotating rod (4b) and a second rotating rod (4c), The fixing frame (4a) is arranged vertically, the first rotating rod (4b) and the second rotating rod (4c) are both located on the fixing frame (4a), and the first rotating rod (4b) and the fixing frame (4a) are close to the conveyor belt ( 3a) is connected to one end, the second rotating rod (4c) is connected to the end of the fixing frame (4a) away from the conveyor belt (3a), the first rotating rod (4b) and the second rotating rod (4c) are both connected to the fixing frame (4a) ) Rotating connection, the length of the first rotating rod (4b) and the second rotating rod (4c) are the same.
  10. 根据权利要求9所述的一种斜圆网印染设备,其特征在于:所述斜皮带(2b)和传送皮带(3a)均使用橡胶材质制作而成。The oblique round screen printing and dyeing equipment according to claim 9, characterized in that the oblique belt (2b) and the conveying belt (3a) are made of rubber material.
PCT/CN2019/097117 2019-03-29 2019-07-22 Inclined circular screen printing and dyeing device WO2020199426A1 (en)

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CN109968796A (en) * 2019-03-29 2019-07-05 浙江富润印染有限公司 A kind of oblique cylinder dyeing apparatus
CN112853781A (en) * 2021-01-06 2021-05-28 浙江富润印染有限公司 Intelligent design digital printing fabric production process with energy-saving effect
CN114030284B (en) * 2021-11-08 2024-01-26 江苏富台机械科技有限公司 Full-automatic linkage production line for printed package and linkage production method thereof
CN114407510B (en) * 2022-01-12 2023-03-17 绍兴金楚印染有限公司 Double-station rotary screen printing machine

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CN202517816U (en) * 2012-03-30 2012-11-07 福建省晋江市佶龙机械工业有限公司 Rotary screen printer with adjustable printing plate inclination
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