WO2020191998A1 - Magnetically guided bi-component adhesive pipeline leakage sealing device - Google Patents

Magnetically guided bi-component adhesive pipeline leakage sealing device Download PDF

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Publication number
WO2020191998A1
WO2020191998A1 PCT/CN2019/101526 CN2019101526W WO2020191998A1 WO 2020191998 A1 WO2020191998 A1 WO 2020191998A1 CN 2019101526 W CN2019101526 W CN 2019101526W WO 2020191998 A1 WO2020191998 A1 WO 2020191998A1
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WIPO (PCT)
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permanent magnet
pipeline
sealing device
glue
component adhesive
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PCT/CN2019/101526
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French (fr)
Chinese (zh)
Inventor
王子羲
李德才
柯玉超
方炳虎
夏迎松
郭越红
李树强
霍晔
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清华大学
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Publication of WO2020191998A1 publication Critical patent/WO2020191998A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/1683Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of a patch which is fixed on the wall of the pipe by means of an adhesive, a weld or the like

Abstract

The present application aims to provide a magnetically guided bi-component adhesive pipeline leakage sealing device, which is used to seal a pipeline. The device comprises a guiding permanent magnet (1), a suction pipe (2), an outer film (3), an inner film (4), a frame (5), a built-in permanent magnet (6), a capsule body (7), a crushing cone (8), a coil I (9), a coil II (10), a battery pack (11), a routing module (12), a control module (13), a flange plate (14), a fastening bolt (14-1), a sealing gasket (14-2), magnetic fluid solution (15), a built-in permanent magnet (16), a capsule body (17), A adhesive (18), B adhesive (19), adsorption permanent magnets (20), magnetic separation material (21) and travelling wheels (22). The present application may plug the inner and outer sides of leakage points of the pipeline, so that the inner and outer sides of the leakage points are blocked, thereby greatly prolonging the service life of the pipeline.

Description

一种磁力引导双组分粘合剂管道泄漏密封装置Magnetic force guiding two-component adhesive pipeline leakage sealing device
交叉引用cross reference
本申请要求在2019年3月22日提交中国专利局、申请号为201910223389.9、发明名称为“一种磁力引导双组分粘合剂管道泄漏密封装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on March 22, 2019, the application number is 201910223389.9, and the invention title is "a magnetically guided two-component adhesive pipe leakage sealing device", and its entire content Incorporated in this application by reference.
技术领域Technical field
本申请涉及管道密封领域,特别是一种磁力引导双组分粘合剂管道泄漏密封装置。The application relates to the field of pipeline sealing, in particular to a magnetically guided two-component adhesive pipeline leakage sealing device.
背景技术Background technique
AB胶是两液混合硬化胶的别称,AB胶是双组分胶粘剂的叫法。AB胶实现混合后才能实现其粘接的性能。AB胶可用于金属、塑料、陶瓷、玻璃、木头、石材、五金、ABS、磁铁、亚克力、不锈钢和铁的强力粘接。AB glue is another name for two-component mixed hardening glue, AB glue is called two-component adhesive. Only after AB glue is mixed can its bonding performance be realized. AB glue can be used for strong bonding of metal, plastic, ceramics, glass, wood, stone, hardware, ABS, magnet, acrylic, stainless steel and iron.
管道的破坏大体上可以分成三类:第一类是局部小破坏,如小孔或小裂纹泄漏。这类泄漏通常是由局部腐蚀或焊接缺陷造成的。第二类是局部破坏,需要在钢管外面加保护套或用短管替换被破坏的部分。这类破坏最常见,例如船锚钩挂。第三类是在相当长的管段上出现大范围破坏,造成管道轴向强度大大降低。这种情况需要用长管段替换被破坏的部分。Pipeline damage can be roughly divided into three categories: The first category is local small damage, such as small holes or small cracks. This type of leakage is usually caused by localized corrosion or welding defects. The second type is partial damage, which requires a protective cover on the outside of the steel pipe or replacement of the damaged part with a short pipe. This type of damage is most common, such as the hooking of a ship's anchor. The third type is large-scale damage on a relatively long pipe section, which greatly reduces the axial strength of the pipe. In this case, the damaged part needs to be replaced with a long pipe section.
管道由于局部腐蚀或者焊接缺陷造成的局部泄漏是最为常见的失效方式。针对此类的失效方式,现有技术中提出了如下方案:Local leakage of pipelines due to local corrosion or welding defects is the most common failure mode. For such failure modes, the following solutions are proposed in the prior art:
如中国专利CN108458202A中公开了一种天然气管道堵漏装置,包括卡架和两套对称设置在卡架上的堵漏机构,堵漏机构包括调节螺杆、定位杆和堵漏板,还包括纱网和装有密封胶的胶管,所述纱网设置在垫上,纱网位于垫片与管道之间,所述垫片上设有与纱网连通的通孔,胶管设置在压板上,胶管的出胶口与通孔连接,堵漏时,胶管内的密封胶通过通孔进入到纱网上,被浸润的纱网堵住漏点;本申请既能提高密封性,防止少量泄露;延长堵漏后的管道使用寿命,节约 成本。For example, Chinese patent CN108458202A discloses a natural gas pipeline leakage plugging device, which includes a clamping frame and two sets of plugging mechanisms symmetrically arranged on the clamping frame. The plugging mechanism includes an adjusting screw, a positioning rod, a plugging plate, and a gauze. And a rubber tube equipped with sealant, the gauze net is arranged on the gasket, the gauze is located between the gasket and the pipe, the gasket is provided with a through hole communicating with the gauze, the rubber hose is arranged on the pressure plate, and the glue outlet of the hose When plugging the leak, the sealant in the hose enters the gauze through the through hole, and the infiltrated gauze blocks the leakage point; this application can improve the sealing performance and prevent a small amount of leakage; extend the leakage after plugging The service life of the pipeline saves costs.
如中国专利号“200720097226.3”在2008年7月30日公开了一种管道U型堵漏卡,其技术方案为所述管道U型堵漏卡由弧形钢板和U型连接臂扣合成环形连接体,所述弧形钢板两端设有连接耳,连接耳设有螺栓过孔,弧形钢板内镶嵌有堵漏用橡胶板,所述U型连接臂两端设有螺纹。但在实际使用过程中,需要专业工具才能将该堵漏卡固定在管道上,存在着堵漏时间长和不便于堵漏的缺点。For example, the Chinese patent number "200720097226.3" disclosed a pipeline U-shaped plugging card on July 30, 2008. The technical solution is that the pipeline U-shaped plugging card is buckled into a circular connection by an arc-shaped steel plate and a U-shaped connecting arm. The arc-shaped steel plate is provided with connecting ears at both ends, the connecting ears are provided with bolt through holes, the arc-shaped steel plate is embedded with a rubber plate for plugging, and the U-shaped connecting arm is provided with threads at both ends. However, in actual use, professional tools are needed to fix the plugging card on the pipeline, which has the disadvantages of long plugging time and inconvenient plugging.
如中国专利号“201410598602.1”在2015年2月18日公开了自保护带压堵漏装置,其技术方案为所述带压堵漏装置,包括卡具、堵漏板和链条,所述卡具在管道上通过链条箍紧堵漏板,所述卡具利用丝杠结构勒紧链条,所述堵漏板利用球锁结构降低管道泄露处对堵漏板的压力。但该专利仍然存在着以下缺陷:一是堵漏装置的结构复杂,成本较高;二是堵漏装置的固定工序复杂,不利于快速堵漏;三是由于管道为圆形结构,受泄露处压力、管道振动及天气变化等原因,导致链条难以有效固定堵漏板,进而影响堵漏板的堵漏效果。For example, the Chinese patent number "201410598602.1" disclosed a self-protected leak-proofing device under pressure on February 18, 2015. The technical solution is that the leak-proofing device under pressure includes a clamp, a plugging plate and a chain. The clamp A chain is used to clamp the plugging plate on the pipeline, the clamp uses a screw structure to tighten the chain, and the plugging plate uses a ball lock structure to reduce the pressure on the plugging plate at the pipeline leakage. However, the patent still has the following shortcomings: First, the structure of the plugging device is complicated, and the cost is high; second, the fixing process of the plugging device is complicated, which is not conducive to fast plugging; third, because the pipeline is of a circular structure, the leaked location Pressure, pipeline vibration and weather changes make it difficult for the chain to effectively fix the plugging plate, which affects the plugging effect of the plugging plate.
中国专利号为“CN201520182822.6”公开了一种管道堵漏装置,包括卡架和两套对称设置在卡架上的堵漏机构,所述堵漏机构包括调节螺杆、定位杆和堵漏板,所述调节螺杆螺纹连接在卡架上,所述定位杆的一端活动卡设在堵漏板内,另一端与调节螺杆螺纹连接,堵漏时,两套堵漏机构通过卡架对称固定在管道上,调节螺杆与堵漏板配合堵住泄漏点。本申请在发现管道泄露时无需停止输送即可立即堵住泄露点。但上述技术堵漏板配合堵住泄漏点时,由于管道外壁长期暴露在外部恶劣环境中,外壁发生锈蚀现象,堵漏板对泄漏点密封不严,同样会造成少量的泄漏。The Chinese patent number "CN201520182822.6" discloses a pipeline plugging device, which includes a clamping frame and two sets of plugging mechanisms symmetrically arranged on the clamping frame. The plugging mechanism includes an adjusting screw, a positioning rod and a plugging plate , The adjusting screw is threadedly connected to the clamping frame, one end of the positioning rod is movably clamped in the plugging plate, and the other end is screwed to the adjusting screw. When leaking, two sets of plugging mechanisms are symmetrically fixed on the clamping frame On the pipeline, the adjusting screw and the plugging plate cooperate to block the leakage point. This application can immediately block the leakage point without stopping the transportation when a pipeline leak is discovered. However, when the above-mentioned technology plugging plate is used to block the leakage point, because the outer wall of the pipeline is exposed to the external harsh environment for a long time, the outer wall is rusted, and the leakage point is not tightly sealed by the plugging plate, which will also cause a small amount of leakage.
上述专利除了本身存在的问题外,还有一个共同短板,即不能实现管道的内外侧的双侧补漏,因此其所述的延长管道使用时间具有一定的局限性,只有对管道内外部皆实现补漏才可以更好的延长管道的使用寿命。In addition to the inherent problems of the above-mentioned patents, there is also a common shortcoming, that is, it cannot realize double-sided leakage compensation for the inner and outer sides of the pipeline. Therefore, the extension of the pipeline service time described in it has certain limitations, and it can only be realized for both the inner and outer sides of the pipeline. Repairing leaks can better extend the service life of the pipeline.
发明内容Summary of the invention
为了克服上述的技术缺陷,本申请提供了一种可以实现管道内外侧同时密封的装置,从根本上延长管道的使用寿命。In order to overcome the above-mentioned technical defects, the present application provides a device that can seal the inside and outside of the pipeline at the same time, which fundamentally extends the service life of the pipeline.
该方案的具体组成及原理是:The specific composition and principle of the program are:
一种磁力引导双组分粘合剂管道泄漏密封装置,包括导向永磁体、抽吸管、外胶片、内胶片、框架、内置永磁体、胶囊体、破碎锥体、线圈I、线圈II、电池组、走线模块、控制模块、法兰板、紧固螺栓、密封垫、磁流体溶液、内置永磁体、胶囊体、A胶、B胶、吸附永磁体、隔磁材料、行驶轮。A magnetically guided two-component adhesive pipeline leakage sealing device, including a guiding permanent magnet, a suction tube, an outer film, an inner film, a frame, a built-in permanent magnet, a capsule, a broken cone, a coil I, a coil II, and a battery Group, wiring module, control module, flange plate, fastening bolt, gasket, magnetic fluid solution, built-in permanent magnet, capsule body, A glue, B glue, adsorption permanent magnet, magnetic isolation material, driving wheel.
本申请利用了磁流体的一、二级浮力原理,即如图1所示,所有线圈未上电产生磁场之前,因为两个胶囊内部含有永磁铁,其会自动漂浮在磁流体溶液中。当下侧线圈II上电时,两个胶囊会下落碰撞到框架底部的破碎椎体而被刺破。被刺破的胶囊内部的A胶和B胶流出,由于磁流体的排他性AB胶会自动流到框架内部的右上侧内胶片处,并在内胶片处实现混合。线圈I和线圈II的交替通断电可以实现整个胶囊在磁流体内的运动,使得其内部的胶液全部流出。This application uses the primary and secondary buoyancy principles of the magnetic fluid, that is, as shown in Figure 1, before all the coils are powered on to generate a magnetic field, because the two capsules contain permanent magnets, they will automatically float in the magnetic fluid solution. When the lower coil II is powered on, the two capsules will fall and collide with the broken cone at the bottom of the frame and be punctured. The glue A and glue B inside the punctured capsule will flow out. Due to the exclusiveness of the magnetic fluid, the glue AB will automatically flow to the inner film on the upper right side of the frame and be mixed at the inner film. The alternating on and off of the coil I and the coil II can realize the movement of the entire capsule in the magnetic fluid, so that all the glue inside it flows out.
当AB胶完成混合后,利用抽吸管从管道外壁进行抽吸,使得混合好的胶液穿过泄露孔吸取到管道的外侧。完成抽吸后,小幅度移动导向永磁体可以使内胶片与管道内侧的接触面充分填满胶体。内外侧固定停留一段时间即完成管道内外侧的补漏。When the AB glue is mixed, the suction pipe is used to suck from the outer wall of the pipe, so that the mixed glue is sucked to the outside of the pipe through the leak hole. After the suction is completed, a small movement of the guide permanent magnet can make the contact surface between the inner film and the inside of the pipe fully filled with colloid. The inner and outer sides of the pipeline are fixed for a period of time to complete the leakage of the inner and outer pipes.
优选地,所述的内胶片安装于框架上侧,和行驶轮在一个高度方向上。Preferably, the inner film is installed on the upper side of the frame, and the running wheel is in a height direction.
优选地,胶囊体内部装有永磁体和B胶,胶囊体内部装有永磁体和A胶。Preferably, the capsule body is equipped with a permanent magnet and B glue, and the capsule body is equipped with a permanent magnet and A glue.
优选地,隔磁材料置于吸附永磁体之下。Preferably, the magnetic isolation material is placed under the adsorption permanent magnet.
优选地,整套置利用了永磁吸附原理、磁流体顺磁性、磁流体的流动性、磁流体的一阶浮力原理和磁流体的二级浮力原理。Preferably, the whole set utilizes the principle of permanent magnet adsorption, the paramagnetism of the magnetic fluid, the fluidity of the magnetic fluid, the principle of first-order buoyancy of the magnetic fluid, and the principle of the second-order buoyancy of the magnetic fluid.
本申请的有益效果是:本申请可以解决管道泄漏部位的内外侧补漏,巧妙的利用了AB胶、磁流体和永磁体的特性,完成管道的双侧补漏,给管道泄漏处实现双重保险,从根本上延长管道的使用寿命。The beneficial effects of this application are: this application can solve the internal and external leakage compensation of pipeline leakage, and cleverly utilizes the characteristics of AB glue, magnetic fluid and permanent magnets, completes the leakage compensation on both sides of the pipeline, and realizes double insurance for the pipeline leakage. Basically extend the service life of the pipeline.
附图说明Description of the drawings
图1磁力引导双组分粘合剂管道泄漏密封装置的结构示意图Figure 1 Schematic diagram of the magnetically guided two-component adhesive pipeline leakage sealing device
具体实施方式detailed description
下面结合附图对本申请进行进一步的说明:The application will be further explained below in conjunction with the drawings:
图1所示的磁力引导双组分粘合剂管道泄漏密封装置的结构示意图,如图中所示,该装置包括:导向永磁体1、抽吸管2、外胶片3、内胶片4、框架5、内置永磁体6、胶囊体7、破碎锥体8、线圈I9、线圈II10、电池组11、走线模块12、控制模块13、法兰板14、紧固螺栓14‐1、密封垫14‐2、磁流体溶液15、内置永磁体16、胶囊体17、A胶18、B胶19、吸附永磁体20、隔磁材料21、行驶轮22。The structure diagram of the magnetically guided two-component adhesive pipe leakage sealing device shown in Figure 1, as shown in the figure, the device includes: a guiding permanent magnet 1, a suction tube 2, an outer film 3, an inner film 4, and a frame 5. Built-in permanent magnet 6, capsule body 7, crushing cone 8, coil I9, coil II10, battery pack 11, wiring module 12, control module 13, flange plate 14, fastening bolt 14-1, gasket 14 -2. Magnetic fluid solution 15, built-in permanent magnet 16, capsule body 17, A glue 18, B glue 19, adsorption permanent magnet 20, magnetic isolation material 21, running wheel 22.
具体实施步骤如下:The specific implementation steps are as follows:
打开法兰板14上的紧固件,放入胶囊体7后,安装密封垫14‐2和法兰板14。从框架5的右上侧,注满磁流体溶液15。将该装置放置到管道的内壁,由于管道内壁有杂物会影响吸附和行走效果,因此需要保证管道内壁光滑无杂物。确定吸附完成后,将导向永磁体1放到管道外侧。优选的,导向永磁体1选用钕铁硼强磁材料,可以增强管道和框架5的吸附力。导向永磁体1引导该装置进行移动,根据框架大致尺寸确定好泄漏口和框架内胶片位置对上。管道外侧泄露口处放置外胶片3。此时,下侧线圈II上电,使得两个胶囊下落碰撞到框架底部的破碎椎体而被刺破,被刺破的胶囊内部的A胶和B胶流出,由于磁流体的排他性AB胶会自动流到框架内部的右上侧内胶片处,并在内胶片处实现混合。使线圈I和线圈II的交替通断电产生低频率的交变磁场,可以实现整个胶囊在磁流体内的运动,使得其内部的胶液全部流出。交变磁场会促使框架内磁流体溶液发生流动,液体流动促使AB胶实现溶液的混合。Open the fasteners on the flange plate 14 and put the capsule body 7 in, and then install the gasket 14-2 and the flange plate 14. From the upper right side of the frame 5, the magnetic fluid solution 15 is filled. Place the device on the inner wall of the pipeline, because there are debris on the inner wall of the pipeline that will affect the adsorption and walking effect, so it is necessary to ensure that the inner wall of the pipeline is smooth and free of debris. After confirming that the adsorption is complete, place the guide permanent magnet 1 on the outside of the pipe. Preferably, the guide permanent magnet 1 is made of neodymium iron boron strong magnetic material, which can enhance the adsorption force of the pipe and the frame 5. The guide permanent magnet 1 guides the device to move, and determines the position of the leakage opening and the film in the frame according to the approximate size of the frame. Place the outer film 3 at the leakage port outside the pipe. At this time, the lower coil II is powered on, so that the two capsules fall and collide with the broken cone at the bottom of the frame and are punctured. The A and B glue inside the punctured capsule will flow out. Due to the exclusivity of the magnetic fluid, the AB glue will It automatically flows to the inner film on the upper right side of the frame and realizes mixing at the inner film. The alternating on and off of the coil I and the coil II generates a low-frequency alternating magnetic field, which can realize the movement of the entire capsule in the magnetic fluid, so that all the glue inside it flows out. The alternating magnetic field will promote the flow of the magnetic fluid solution in the frame, and the liquid flow will promote the AB glue to achieve the solution mixing.
当AB胶完成混合后,利用抽吸管从管道外壁进行抽吸,使得混合好的胶液穿过泄露孔吸取到管道的外侧。完成抽吸后,小幅度移动导向永磁体可以使内胶片与管道内侧的接触面充分填满胶体。内外侧固定停留一段时间即完成管道内外侧的补漏。When the AB glue is mixed, the suction pipe is used to suck from the outer wall of the pipe, so that the mixed glue is sucked to the outside of the pipe through the leak hole. After the suction is completed, a small movement of the guide permanent magnet can make the contact surface between the inner film and the inside of the pipe fully filled with colloid. The inner and outer sides of the pipeline are fixed for a period of time to complete the leakage of the inner and outer pipes.
上述具体实施方式用来解释说明本申请的方法及其核心思想,而不是对本申请进行限制。对于技术领域的技术人员来说,在不脱离本申请的的原理的前提下,对本申请作出的任何修改和改变,都落入本申请的保护范围内。The above-mentioned specific implementations are used to explain the method and core idea of the application, but not to limit the application. For those skilled in the technical field, without departing from the principles of this application, any modifications and changes made to this application fall within the protection scope of this application.

Claims (5)

  1. 一种磁力引导双组分粘合剂管道泄漏密封装置,包括导向永磁体(1)、抽吸管(2)、外胶片(3)、内胶片(4)、框架(5)、内置永磁体(6)、胶囊体(7)、破碎锥体(8)、线圈I(9)、线圈II(10)、电池组(11)、走线模块(12)、控制模块(13)、法兰板(14)、紧固螺栓(14‐1)、密封垫(14‐2)、磁流体溶液(15)、内置永磁体(16)、胶囊体(17)、A胶(18)、B胶(19)、吸附永磁体(20)、隔磁材料(21)、行驶轮(22)。A magnetically guided two-component adhesive pipeline leakage sealing device, comprising a guiding permanent magnet (1), a suction pipe (2), an outer film (3), an inner film (4), a frame (5), and a built-in permanent magnet (6), capsule body (7), broken cone (8), coil I (9), coil II (10), battery pack (11), wiring module (12), control module (13), flange Plate (14), fastening bolt (14-1), gasket (14-2), magnetic fluid solution (15), built-in permanent magnet (16), capsule body (17), glue A (18), glue B (19) Adsorbing permanent magnets (20), magnetic isolation materials (21), and running wheels (22).
  2. 根据权利要求1所述的一种磁力引导双组分粘合剂管道泄漏密封装置,其特征在于:所述的内胶片(4)安装于框架上侧,和行驶轮(22)在一个高度方向上。The magnetically guided two-component adhesive pipeline leakage sealing device according to claim 1, characterized in that: the inner film (4) is installed on the upper side of the frame, and the running wheel (22) is in a height direction on.
  3. 根据权利要求1所述的一种磁力引导双组分粘合剂管道泄漏密封装置,其特征在于:胶囊体(7)内部装有永磁体(6)和B胶(19),胶囊体(17)内部装有永磁体(16)和A胶(18)。The magnetically guided two-component adhesive pipeline leakage sealing device according to claim 1, characterized in that: the capsule body (7) is equipped with permanent magnets (6) and B glue (19), and the capsule body (17) ) A permanent magnet (16) and A glue (18) are installed inside.
  4. 根据权利要求1所述的一种磁力引导双组分粘合剂管道泄漏密封装置,其特征在于:隔磁材料(21)置于吸附永磁体(20)之下。The magnetically guided two-component adhesive pipeline leakage sealing device according to claim 1, characterized in that the magnetic isolation material (21) is placed under the adsorption permanent magnet (20).
  5. 根据权利要求1所述的一种磁力引导双组分粘合剂管道泄漏密封装置,其特征在于,整套置利用了永磁吸附原理、磁流体顺磁性、磁流体的流动性、磁流体的一阶浮力原理和磁流体的二级浮力原理。The magnetically guided two-component adhesive pipeline leakage sealing device according to claim 1, wherein the whole set uses the principle of permanent magnet adsorption, magnetic fluid paramagnetism, the fluidity of magnetic fluid, and one of the characteristics of magnetic fluid. The principle of first-order buoyancy and the principle of second-order buoyancy of magnetic fluid.
PCT/CN2019/101526 2019-03-22 2019-08-20 Magnetically guided bi-component adhesive pipeline leakage sealing device WO2020191998A1 (en)

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CN110081269B (en) * 2019-03-22 2020-11-24 清华大学 Magnetic force guide bi-component adhesive pipeline leakage sealing device
CN113374976B (en) * 2021-05-07 2022-04-08 三峡大学 Device and method for repairing broken water pipe by adopting magnetic fluid

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