CN110081269B - Magnetic force guide bi-component adhesive pipeline leakage sealing device - Google Patents
Magnetic force guide bi-component adhesive pipeline leakage sealing device Download PDFInfo
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- CN110081269B CN110081269B CN201910223389.9A CN201910223389A CN110081269B CN 110081269 B CN110081269 B CN 110081269B CN 201910223389 A CN201910223389 A CN 201910223389A CN 110081269 B CN110081269 B CN 110081269B
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- permanent magnet
- pipeline
- capsule body
- glue
- leakage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/168—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
- F16L55/1683—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of a patch which is fixed on the wall of the pipe by means of an adhesive, a weld or the like
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pipe Accessories (AREA)
Abstract
The invention aims to provide a magnetic guide two-component adhesive pipeline leakage sealing device which is used for sealing pipelines. The magnetic separation device comprises a guide permanent magnet 1, a suction pipe 2, an outer film 3, an inner film 4, a frame 5, an inner permanent magnet 6, a capsule body 7, a crushing cone 8, a coil I9, a coil II10, a battery pack 11, a wiring module 12, a control module 13, a flange plate 14, a fastening bolt 14-1, a sealing gasket 14-2, a magnetic fluid solution 15, an inner permanent magnet 16, a capsule body 17, A glue 18, B glue 19, an adsorption permanent magnet 20, a magnetic separation material 21 and a running wheel 22. The invention can perform inner and outer side leakage stoppage on the leakage point part of the pipeline, so that the leakage points on the inner side and the outer side of the pipeline are all blocked, and the service life of the pipeline is greatly prolonged.
Description
Technical Field
The invention relates to the field of pipeline sealing, in particular to a magnetic force guide bi-component adhesive pipeline leakage sealing device.
Background
The AB glue is a different name of two-liquid mixed hardening glue, and the AB glue is called a bi-component adhesive. The AB glue can be mixed to realize the bonding performance. The AB glue can be used for strong bonding of metal, plastic, ceramic, glass, wood, stone, hardware, ABS, magnet, acrylic, stainless steel and iron.
The destruction of pipes can be broadly divided into three categories: the first type is a small local failure, such as a small hole or a small crack leak. Such leaks are often caused by localized corrosion or weld defects. The second type is localized destruction, requiring protective sheathing on the outside of the steel pipe or replacement of the destroyed section with a short pipe. Such damage is most common, such as a boat anchor hook. The third category is the large-scale damage that occurs on relatively long pipe sections, resulting in a significant reduction in the axial strength of the pipe. This situation requires the replacement of the damaged portion with a long tube segment.
Local leaks in pipes due to local corrosion or weld defects are the most common failure modes. For such failure modes, the following solutions are proposed in the prior art:
for example, chinese patent CN108458202A discloses a natural gas pipeline leakage stopping device, which comprises a clamping frame and two sets of leakage stopping mechanisms symmetrically arranged on the clamping frame, wherein the leakage stopping mechanisms comprise adjusting screws, positioning rods, and leakage stopping plates, and further comprises a gauze and a rubber tube filled with sealant, the gauze is arranged on a gasket, the gauze is located between the gasket and the pipeline, the gasket is provided with a through hole communicated with the gauze, the rubber tube is arranged on a pressing plate, a glue outlet of the rubber tube is connected with the through hole, when stopping leakage, the sealant in the rubber tube enters the gauze through the through hole, and the infiltrated gauze blocks leakage points; the invention can improve the sealing performance and prevent a small amount of leakage; the service life of the pipeline after plugging is prolonged, and the cost is saved.
If chinese patent No. 200720097226.3 discloses a pipeline U type leaking stoppage card in 2008, 7/30, its technical scheme does pipeline U type leaking stoppage card is by arc steel sheet and the annular connector of U type linking arm lock, the arc steel sheet both ends are equipped with the engaging lug, and the engaging lug is equipped with the bolt via hole, and it has the rubber slab for leaking stoppage to inlay in the arc steel sheet, U type linking arm both ends are equipped with the screw thread. However, in the actual use process, a special tool is needed to fix the plugging card on the pipeline, and the defects of long plugging time and inconvenience in plugging exist.
The self-protection pressure leakage stopping device is disclosed in 2015, 2 and 18 days as the Chinese patent No. 201410598602.1, and the technical scheme is that the pressure leakage stopping device comprises a clamp, a leakage stopping plate and a chain, wherein the clamp hoops the leakage stopping plate on a pipeline through the chain, the clamp tightens the chain by using a lead screw structure, and the leakage stopping plate reduces the pressure of a pipeline leakage part on the leakage stopping plate by using a ball lock structure. However, the following drawbacks still exist in the patent: firstly, the structure of the plugging device is complex, and the cost is high; secondly, the fixing process of the leakage stopping device is complex and is not beneficial to quick leakage stopping; thirdly, because the pipeline is of a circular structure, the chain is difficult to effectively fix the leakage blocking plate due to the reasons of pressure at the leakage part, pipeline vibration, weather change and the like, and the leakage blocking effect of the leakage blocking plate is further influenced.
Chinese patent No. CN 201520182822.6 discloses a pipeline leakage stopping device, including card frame and two sets of symmetrical leaking stoppage mechanisms that set up on the card frame, leaking stoppage mechanism includes adjusting screw, locating lever and leak stopping plate, adjusting screw threaded connection is on the card frame, the one end activity card of locating lever is established in the leak stopping plate, and the other end and adjusting screw threaded connection, during the leaking stoppage, two sets of leaking stoppage mechanisms are fixed on the pipeline through card frame symmetry, and the leak stopping point is stopped up in adjusting screw and leak stopping plate cooperation. The invention can immediately block the leakage point without stopping the transportation when finding the leakage of the pipeline. However, when the leakage plugging plate is matched with the leakage plugging plate to plug the leakage point, the outer wall of the pipeline is exposed to the severe environment outside for a long time, the outer wall is corroded, the leakage plugging plate is not tight in sealing the leakage point, and a small amount of leakage can be caused.
The above-mentioned patent except the problem that exists itself, still has a common short slab, can not realize the bilateral mending-leakage of the inside and outside of pipeline promptly, consequently its extension pipeline live time have certain limitation, only all realize the service life of extension pipeline that the mending-leakage just can be better to the pipeline inside and outside.
Disclosure of Invention
In order to overcome the technical defects, the invention provides a device capable of realizing simultaneous sealing of the inner side and the outer side of the pipeline, thereby fundamentally prolonging the service life of the pipeline.
The scheme comprises the following specific components in percentage by weight:
the utility model provides a two-component adhesive pipeline leakage sealing device is guided to magnetic force, including direction permanent magnet, suction tube, outer film, interior film, frame, first built-in permanent magnet, first capsule body, broken cone, coil I, coil II, group battery, walk line module, control module, flange plate, fastening bolt, sealed pad, magnetic fluid solution, second built-in permanent magnet, second capsule body, A glue, B glue, adsorb permanent magnet, separate magnetic material, the wheel of traveling. The inner film is mounted on the upper side of the frame, and the running wheel is in a height direction. The suction tube is inserted into the magnetic fluid solution through the outer film and the tube body and the inner film. The magnetism isolating material is arranged below the adsorption permanent magnet below the running wheel. The first capsule body and the second capsule body are placed in the magnetic fluid solution below the magnetic isolation material, the first capsule body is internally provided with a first built-in permanent magnet and glue B, and the second capsule body is internally provided with a second built-in permanent magnet and glue A. The bottom of the magnetofluid solution is a crushing cone. And the coil I and the coil II are respectively arranged below the crushing cone and on the right side of the frame. The battery pack below the coil I is arranged at the bottom of the frame. The control module is arranged on the left side below the frame, is mutually spliced with the wiring module on the right side and is arranged at the bottom of the device.
The invention utilizes the principle of the first-stage buoyancy and the second-stage buoyancy of the magnetic fluid, namely as shown in figure 1, before coils I and II are not electrified to generate a magnetic field, the first capsule body and the second capsule body can automatically float in the magnetic fluid solution because the permanent magnets are contained in the first capsule body and the second capsule body. When the lower coil II is electrified, the first capsule body and the second capsule body fall down to collide with the crushing cone at the bottom of the frame and are punctured. The A glue and the B glue inside the punctured capsule flow out, and the AB glue exclusively flowing to the inner rubber sheet on the upper right side inside the frame automatically flows out due to the magnetic fluid, and mixing is achieved at the inner rubber sheet. The alternating on and off of the coil I and the coil II can realize the movement of the first capsule body and the second capsule body in the magnetic fluid, so that the glue solution in the first capsule body and the second capsule body can completely flow out.
After AB glue is mixed, the suction pipe is used for sucking from the outer wall of the pipeline, so that the mixed glue solution penetrates through the leakage hole to be sucked to the outer side of the pipeline. After the suction is finished, the guide permanent magnet is moved in a small amplitude, so that the contact surface between the inner film and the inner side of the pipeline can be fully filled with colloid. The inner side and the outer side are fixedly stayed for a period of time to complete the leakage repair of the inner side and the outer side of the pipeline.
The invention has the beneficial effects that: the invention can solve the problem of inner and outer side leakage repair of the leakage part of the pipeline, skillfully utilizes the characteristics of the AB glue, the magnetic fluid and the permanent magnet to complete double-side leakage repair of the pipeline, realizes double insurance for the leakage part of the pipeline and fundamentally prolongs the service life of the pipeline.
Drawings
FIG. 1 is a schematic diagram of a magnetic force guided two-component adhesive pipe leak seal
Detailed Description
The invention is further described below with reference to the accompanying drawings:
the magnetic force guided two-component adhesive pipe leak sealing apparatus shown in fig. 1 is a schematic structural view, and as shown in the drawing, the apparatus includes: the device comprises a guide permanent magnet 1, a suction pipe 2, an outer film 3, an inner film 4, a frame 5, a first built-in permanent magnet 6, a first capsule body 7, a crushing cone 8, a coil I9, a coil II10, a battery pack 11, a wiring module 12, a control module 13, a flange plate 14, a fastening bolt 14-1, a sealing gasket 14-2, a magnetofluid solution 15, a second built-in permanent magnet 16, a second capsule body 17, an A adhesive 18, a B adhesive 19, an adsorption permanent magnet 20, a magnetic isolation material 21 and a running wheel 22, wherein the inner film 4 is arranged on the upper side of the frame, the running wheel 22 is arranged in one height direction, the suction pipe 2 penetrates through the outer film 3, the pipeline body and the inner film 4 and is inserted into the magnetofluid solution 15, the magnetic isolation material 21 is arranged below the adsorption permanent magnet 20 below the running wheel 22, the first capsule body 7 and the second capsule body 17 are arranged in the magnetofluid solution 15 below the magnetic, the first capsule body 7 is internally provided with a first built-in permanent magnet 6 and a B glue 19, the second capsule body 17 is internally provided with a second built-in permanent magnet 16 and an A glue 18, the bottom of the magnetofluid solution 15 is a crushing cone 8, a coil I9 and a coil II10 are respectively arranged below the crushing cone 8 and on the right side of the frame 5, the battery pack 11 below the coil I9 is arranged at the bottom of the frame 5, and the control module 13 is arranged on the left side below the frame 5, is spliced with the wiring module 12 on the right side and is arranged at the bottom of the device.
The specific implementation steps are as follows:
the fastening piece on the flange plate 14 is opened, and after the first capsule body 7 is put in, the sealing gasket 14-2 and the flange plate 14 are installed. From the upper right side of the frame 5, the magnetofluid solution 15 is filled. The device is placed on the inner wall of the pipeline, and the adsorption and walking effects are affected by sundries on the inner wall of the pipeline, so that the inner wall of the pipeline is required to be smooth and free of sundries. After confirming that the adsorption is completed, the guide permanent magnet 1 is placed outside the pipe. Preferably, the guide permanent magnet 1 is made of a neodymium iron boron strong magnetic material, so that the adsorption force of the pipeline and the frame 5 can be enhanced. The guiding permanent magnet 1 guides the device to move, and the leakage port and the film position in the frame are determined according to the approximate size of the frame. An outer rubber sheet 3 is arranged at a leakage opening at the outer side of the pipeline. At this time, the lower coil II10 is powered on, so that the first capsule body 7 and the second capsule body 17 fall and collide with the cone crusher 8 at the bottom of the frame 5 to be punctured, the B glue 19 inside the punctured first capsule body 7 and the a glue 18 inside the second capsule body 17 flow out, and the exclusive AB glue of the magnetic fluid automatically flows to the right upper side inner film 4 inside the frame 5, and the inner films 4 are mixed. The alternating power-on and power-off of the coil I9 and the coil II10 generate a low-frequency alternating magnetic field, so that the movement of the first capsule body and the second capsule body in the magnetic fluid can be realized, and the glue liquid in the first capsule body and the second capsule body can completely flow out. The alternating magnetic field can promote the magnetic fluid solution in the frame to flow, and the liquid flow promotes the AB glue to realize the mixing of the solution.
After AB glue is mixed, the suction pipe is used for sucking from the outer wall of the pipeline, so that the mixed glue solution penetrates through the leakage hole to be sucked to the outer side of the pipeline. After the pumping is finished, the guide permanent magnet 1 is moved in a small amplitude, so that the contact surface between the inner film 4 and the inner side of the pipeline can be fully filled with the colloid. The inner side and the outer side are fixedly stayed for a period of time to complete the leakage repair of the inner side and the outer side of the pipeline.
The above embodiments are provided to illustrate the method and the core idea of the present invention, but not to limit the present invention. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit thereof.
Claims (3)
1. A magnetically guided two-component adhesive duct leak seal, comprising: the device comprises a guide permanent magnet (1), a suction pipe (2), an outer film (3), an inner film (4), a frame (5), a first built-in permanent magnet (6), a first capsule body (7), a crushing cone (8), a coil I (9), a coil II (10), a battery pack (11), a wiring module (12), a control module (13), a flange plate (14), a fastening bolt (14-1), a sealing gasket (14-2), a magnetofluid solution (15), a second built-in permanent magnet (16), a second capsule body (17), an A glue (18), a B glue (19), an adsorption permanent magnet (20), a magnetism isolating material (21) and a running wheel (22), wherein the inner film (4) is arranged on the upper side of the frame, and the running wheel (22) are arranged in a height direction, the suction pipe (2) penetrates through the outer film (3), the pipeline body and the inner film (4) to be inserted into the magnetofluid solution (15), the magnetic isolation material (21) is arranged below an adsorption permanent magnet (20) below a running wheel (22), a first capsule body (7) and a second capsule body (17) are arranged in a magnetic fluid solution (15) below the magnetic isolation material (21), a first built-in permanent magnet (6) and a glue B (19) are arranged inside the first capsule body (7), a second built-in permanent magnet (16) and a glue A (18) are arranged inside the second capsule body (17), the bottom of the magnetic fluid solution (15) is a crushing cone (8), a coil I (9) and a coil II (10) are respectively arranged below the crushing cone (8) and on the right side of a frame (5), a battery pack (11) below the coil I (9) is arranged at the bottom of the frame (5), a control module (13) is arranged on the left side below the frame (5), and is spliced with a wiring module (12) on the right side and arranged at the bottom of the device.
2. A magnetically guided two-component adhesive pipe leak seal according to claim 1, wherein: the device utilizes the permanent magnet adsorption principle, the paramagnetism of the magnetic fluid, the mobility of the magnetic fluid, the first-order buoyancy principle of the magnetic fluid and the second-order buoyancy principle of the magnetic fluid.
3. A magnetically guided two-component adhesive pipe leak seal according to claim 1, wherein: the device can solve the problem of leakage repair on the inner side and the outer side of a leakage part of the pipeline, utilizes the characteristics of the AB glue, the magnetic fluid and the permanent magnet to complete the leakage repair on two sides of the pipeline, and realizes double insurance for the leakage part of the pipeline.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910223389.9A CN110081269B (en) | 2019-03-22 | 2019-03-22 | Magnetic force guide bi-component adhesive pipeline leakage sealing device |
PCT/CN2019/101526 WO2020191998A1 (en) | 2019-03-22 | 2019-08-20 | Magnetically guided bi-component adhesive pipeline leakage sealing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910223389.9A CN110081269B (en) | 2019-03-22 | 2019-03-22 | Magnetic force guide bi-component adhesive pipeline leakage sealing device |
Publications (2)
Publication Number | Publication Date |
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CN110081269A CN110081269A (en) | 2019-08-02 |
CN110081269B true CN110081269B (en) | 2020-11-24 |
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CN201910223389.9A Expired - Fee Related CN110081269B (en) | 2019-03-22 | 2019-03-22 | Magnetic force guide bi-component adhesive pipeline leakage sealing device |
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CN (1) | CN110081269B (en) |
WO (1) | WO2020191998A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110081269B (en) * | 2019-03-22 | 2020-11-24 | 清华大学 | Magnetic force guide bi-component adhesive pipeline leakage sealing device |
CN113374976B (en) * | 2021-05-07 | 2022-04-08 | 三峡大学 | Device and method for repairing broken water pipe by adopting magnetic fluid |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2208155Y (en) * | 1994-12-10 | 1995-09-20 | 蔡庆森 | Anti-leak plaster for flexible pipe |
CN1098992C (en) * | 1999-06-28 | 2003-01-15 | 中国人民武装警察部队学院 | Emergency leakage blocking device |
CN1295458C (en) * | 2004-11-26 | 2007-01-17 | 天津市水利科学研究所 | Pipeline leakage blocking device, its production and method thereof |
DE202007004631U1 (en) * | 2007-03-29 | 2008-08-07 | Jt-Elektronik Gmbh | Renovation packer with inliner mat |
CN201531711U (en) * | 2009-01-16 | 2010-07-21 | 新奥(廊坊)燃气技术研究发展有限公司 | Explosion-proof magnetic-type under-pressure leakage blocking tool |
CN101999976A (en) * | 2010-11-01 | 2011-04-06 | 西安信唯信息科技有限公司 | Magnetic vibration capsule method |
CN104455461A (en) * | 2013-09-15 | 2015-03-25 | 南京大五教育科技有限公司 | Longitudinal magnetofluid sealing device |
CN105627025B (en) * | 2015-12-28 | 2017-11-21 | 钱光勇 | Method for repairing cracks of cast iron pipe of pump station |
CN206958487U (en) * | 2017-07-20 | 2018-02-02 | 刘国华 | A kind of sealer under pressure applied to oil-gas pipeline |
CN108626514A (en) * | 2018-05-10 | 2018-10-09 | 杨二军 | PE pipe leakage restorative procedures |
CN110081269B (en) * | 2019-03-22 | 2020-11-24 | 清华大学 | Magnetic force guide bi-component adhesive pipeline leakage sealing device |
-
2019
- 2019-03-22 CN CN201910223389.9A patent/CN110081269B/en not_active Expired - Fee Related
- 2019-08-20 WO PCT/CN2019/101526 patent/WO2020191998A1/en active Application Filing
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CN110081269A (en) | 2019-08-02 |
WO2020191998A1 (en) | 2020-10-01 |
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