WO2020189554A1 - Container inspection device - Google Patents

Container inspection device Download PDF

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Publication number
WO2020189554A1
WO2020189554A1 PCT/JP2020/011099 JP2020011099W WO2020189554A1 WO 2020189554 A1 WO2020189554 A1 WO 2020189554A1 JP 2020011099 W JP2020011099 W JP 2020011099W WO 2020189554 A1 WO2020189554 A1 WO 2020189554A1
Authority
WO
WIPO (PCT)
Prior art keywords
container
arm
unit
star wheel
inspection device
Prior art date
Application number
PCT/JP2020/011099
Other languages
French (fr)
Japanese (ja)
Inventor
悠貴 伊藤
原田 崇
浩明 上野
靖利 田波
中村 洋一
Original Assignee
東洋ガラス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 東洋ガラス株式会社 filed Critical 東洋ガラス株式会社
Priority to KR1020207032416A priority Critical patent/KR102429663B1/en
Priority to CN202080003033.5A priority patent/CN112203958A/en
Publication of WO2020189554A1 publication Critical patent/WO2020189554A1/en
Priority to PH12020552063A priority patent/PH12020552063A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/3416Sorting according to other particular properties according to radiation transmissivity, e.g. for light, x-rays, particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3425Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/84Star-shaped wheels or devices having endless travelling belts or chains, the wheels or devices being equipped with article-engaging elements
    • B65G47/846Star-shaped wheels or wheels equipped with article-engaging elements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/90Investigating the presence of flaws or contamination in a container or its contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers

Definitions

  • the present invention relates to a container inspection device that intermittently rotates and conveys a container.
  • Patent Document 1 Conventionally, as a container inspection device, there is a device for transporting a container to a plurality of inspection units using an intermittently rotating star wheel disclosed in Patent Document 1.
  • the vibration of the machine base due to the intermittent rotation of the star wheel at high speed may affect the imaging in the inspection section.
  • the present invention has been made to solve at least a part of the above-mentioned problems, and can be realized as the following aspects or application examples.
  • One aspect of the container inspection device is A star wheel that rotates intermittently and has multiple storage units on the periphery to store the container, A discharge unit arranged at a position where the accommodation unit stops, A holding mechanism for holding the container in the accommodating portion in the discharging portion, and An extrusion mechanism that pushes the container out of the discharge section in the discharge direction, A machine base that rotatably supports the star wheel and supports the holding mechanism and the extrusion mechanism in a predetermined position.
  • the holding mechanism includes an arm that can come into contact with the side surface of the container that is conveyed to the discharging portion by the rotation of the star wheel, and an electric motor that rotates the arm to switch the holding mechanism between a closed state and an open state. With, In the closed state, the arm comes into contact with the side surface, and the arm restricts the movement of the container in the discharge direction.
  • the open state is characterized in that the arm rotates to release contact with the side surface.
  • the opening and closing of the arm can be speeded up by the electric motor. Further, according to the container inspection device, since the holding mechanism and the extrusion mechanism are supported at predetermined positions of the machine base, even if the speed of the container inspection device is increased, the shaking of the mechanism can be suppressed and the container can be discharged stably.
  • the holding mechanism includes two rotating shafts erected at a first interval wider than the entire width of the container, the arm fixed to each of the rotating shafts, and an electric motor for rotationally driving the rotating shafts.
  • the arm has a fixed end fixed to the rotating shaft and a free end opposite to the fixed end.
  • the free end of the arm fixed to one of the rotating shafts and the free end of the arm fixed to the other rotating shaft may extend from the respective fixed ends so as to approach each other. it can.
  • the arms fixed to each of the two rotating shafts open and close like a double door, so that the container transported from the discharge unit onto the conveyor can be quickly moved.
  • the stop time of the star wheel at the discharge portion can be shortened.
  • the arm opens in the discharge direction the movement of the container is not hindered, and the self-sustaining stability of the container at the time of high-speed discharge can be improved even if the container shape is easily shaken.
  • Two of the arms are arranged on each of the rotating shafts at a second interval above and below.
  • the two arms consist of a first arm located higher than 1/2 of the total height of the container and a second arm located lower than 1/2 of the total height.
  • the extrusion mechanism can push the container in the discharge direction between the height of the first arm and the height of the second arm.
  • two arms arranged vertically can support two places above and below the side surface of the container, so that even if the container shape is easily shaken, it can be moved from the star wheel to the conveyor in the discharge direction.
  • the self-sustaining stability of the container can be improved during high-speed discharge.
  • the extrusion mechanism is set by the first arm at the upper half of the total height of the container and the second arm at the lower half of the total height of the container while ensuring the self-sustaining stability of the container. By pushing the container between the 1st arm and the 2nd arm, the container can be reliably moved onto the conveyor.
  • the arm has a fixed end fixed to the rotating shaft of the electric motor and a free end opposite to the fixed end. By swinging the arm upward about the rotation axis, the free end moves upward while moving in a direction away from the discharge portion, and the holding mechanism changes from the closed state to the open state. be able to.
  • the opening and closing of the arm can be speeded up while the configuration is simple. Further, by moving the free end in a direction away from the discharge portion instead of simply moving it upward, the force for lifting the container upward can be suppressed, and the self-sustaining stability of the container can be improved.
  • the free end can be on the accommodating portion side stopped at the discharging portion from the fixed end.
  • the free end of the arm is located near the accommodating portion, so that the container in the accommodating portion can be held more reliably.
  • the extrusion mechanism has an extrusion plate that contacts the container of the discharge unit.
  • the extruded plate is constantly urged in the discharge direction.
  • the holding mechanism comes into contact with the container conveyed to the discharging portion in the closed state, the extrusion plate retracts, and the holding mechanism is opened, so that the extrusion plate advances in the discharging direction.
  • the container can be extruded from the housing.
  • the extruded plate constantly urges the container in the discharge direction, so that the container can be quickly discharged.
  • the star wheel includes a first star wheel and a second star wheel which have the same rotation center and are arranged vertically at intervals.
  • the first star wheel is formed with a first through hole that penetrates vertically including the center of rotation.
  • the second star wheel is formed with a second through hole that penetrates vertically including the center of rotation.
  • the extrusion mechanism is provided for a support portion that penetrates the first through hole and the second through hole and stands on the machine base, and the container that is supported by the support portion and stops at the discharge portion. It can be provided with an extrusion plate that moves forward and backward.
  • the container can be stably conveyed by using the two star wheels, and the extrusion plate of the extrusion mechanism is supported by the support portion, so that the advance / retreat movement of the extrusion plate is stable. , The self-sustaining stability of the container can be improved.
  • the container inspection device further includes an inspection unit including an imaging unit for imaging the container.
  • the imaging unit can be fixed to a frame arranged apart from the machine base.
  • the container inspection device since the frame is separated from the machine base where vibration is generated due to the rotation of the star wheel or the like, a highly accurate image can be captured by the imaging unit.
  • the container inspection device is Elevating part and An inspection unit including a light emitting unit that emits light to the container and an imaging unit that images the container irradiated with the light of the light emitting unit.
  • the elevating unit can elevate and elevate the light emitting unit and the imaging unit to an inspection position adjusted to the height of the container conveyed by the star wheel and a maintenance position above the inspection position. ..
  • the container inspection device it is not necessary to remove the light emitting unit and the imaging unit every time maintenance work is performed, so that the work time for returning the light emitting unit and the imaging unit to the predetermined positions after maintenance can be shortened. ..
  • a star wheel that rotates intermittently and has multiple storage units on the periphery to store the container
  • a machine base that rotatably supports the star wheel and A frame that is placed away from the machine base
  • a light emitting unit that hangs down from the frame and emits light to the container.
  • An imaging unit that hangs down from the frame and images the container that is irradiated with the light of the light emitting unit.
  • An elevating unit that raises and lowers the light emitting unit and the imaging unit with respect to the container, It is characterized by having.
  • the container inspection device since the frame is separated from the machine base where vibration is generated due to the rotation of the star wheel or the like, a highly accurate image can be captured by the imaging unit. Further, according to the container inspection device, it is not necessary to remove the light emitting unit and the imaging unit every time the maintenance work is performed, so that the working time for returning the light emitting unit and the imaging unit to the predetermined positions after the maintenance is increased. Can be shortened.
  • the stop time of the star wheel at the discharge portion can be shortened. According to one aspect of the container inspection device according to the present invention, since the frame is separated from the machine base where vibration is generated, a highly accurate image can be captured by the imaging unit.
  • FIG. 1 is a plan view of the container inspection device according to the present embodiment.
  • FIG. 2 is a front view of the first discharge portion of the container inspection device according to the present embodiment.
  • FIG. 3 is a partially enlarged view of a plan view of the container inspection device according to the present embodiment.
  • FIG. 4 is a partially enlarged view of a plan view of the container inspection device according to the modified example.
  • FIG. 5 is a side view of the container inspection device according to the modified example.
  • FIG. 6 is a rear view of the first discharge portion of the container inspection device according to the modified example.
  • FIG. 7 is a front view of the container inspection device in which the imaging unit according to the present embodiment is in the inspection position.
  • FIG. 8 is a front view of the container inspection device in which the imaging unit according to the present embodiment is in the maintenance position.
  • FIG. 9 is a plan view of the elevating part.
  • the container inspection device includes a star wheel that rotates intermittently and has a plurality of accommodating portions for accommodating containers on the periphery, a discharging portion arranged at a position where the accommodating portion stops, and the discharging portion in the accommodating portion.
  • the holding mechanism includes an arm that can come into contact with the side surface of the container that is conveyed to the discharging portion by the rotation of the star wheel, and the holding mechanism is in a closed state and an open state by rotating the arm. In the closed state, the arm contacts the side surface, the arm restricts the movement of the container in the discharge direction, and in the open state, the arm rotates. It is characterized in that the contact with the side surface is released.
  • the container inspection device is arranged with an intermittently rotating star wheel provided with a plurality of accommodating portions for accommodating containers on the periphery, a machine base for rotatably supporting the star wheel, and a machine base separated from the machine base.
  • the light emitting unit and the imaging unit are provided with an elevating unit for raising and lowering the image pickup unit with respect to the container.
  • FIG. 1 is a plan view of the container inspection device 1 according to the present embodiment
  • FIG. 2 is a front view of the first discharge unit 30 of the container inspection device 1 according to the present embodiment
  • FIG. 3 is a front view according to the present embodiment. It is a partially enlarged view of the plan view of the container inspection apparatus 1.
  • the first star wheel 10 is omitted for explaining the first extrusion mechanism 60 and the second extrusion mechanism 62.
  • the container inspection device 1 includes a first star wheel 10 having a plurality of accommodating portions 16 accommodating the container 3 on the peripheral edge 14, and an inspection unit 20 arranged at a position where the accommodating portion 16 stops. , A first discharge unit 30 and a second discharge unit 32.
  • the second discharge unit 32 is adjacent to the first discharge unit 30, but may have another stop position in between.
  • the container inspection device 1 is provided with a first conveyor 40 which is arranged so as to face the first discharge unit 30, and a second conveyor 42 which is arranged so as to face the second discharge unit 32.
  • the second discharge unit 32 may not be provided with the second holding mechanism 52.
  • the container inspection device 1 has the same rotation center 5 as the first star wheel 10 under the first star wheel 10, and is vertically spaced from the first star wheel 10. A second star wheel 12 is provided. Since the container 3 can be held up and down by using the two star wheels, stable transportation can be performed.
  • the first discharge unit 30 discharges the container 3 determined to be a non-defective product by the inspection by the inspection unit 20 to the first conveyor 40
  • the second discharge unit 32 discharges the container 3 determined to be a defective product by the inspection by the inspection unit 20. Is discharged to the second conveyor 42. According to the container inspection device 1, the self-sustaining stability of the non-defective container 3 and the defective container 3 can be improved.
  • the container 3 discharged from the first discharge unit 30 stands on the first conveyor 40 outside the peripheral edge 14.
  • the container 3 discharged from the second discharge unit 32 stands on the second conveyor 42 outside the peripheral edge 14.
  • the container 3 is, for example, a glass bottle.
  • the container 3 has a reverse taper bottle whose body diameter decreases from the neck to the bottom, which is relatively inferior in self-sustaining stability on the first conveyor 40 and the second conveyor 42, and a body diameter which increases from the neck to the bottom. It may be a tapered bottle whose center of gravity of the container 3 is high.
  • many glass bottles are heavier than the container 3 made of other materials, and the vertical weight balance tends to be unbalanced due to the design of the container 3. Therefore, the self-supporting stability of the first holding mechanism 50 and the second holding mechanism 52 Is desired to be improved.
  • the container inspection device 1 includes a control device 7.
  • the control device 7 is a device that performs various calculations and controls, and includes a CPU, a memory (RAM, ROM), and an external storage device that perform calculations and controls, and further includes a monitor, a keyboard, a mouse, and an interface. Can be done.
  • the control device 7 includes at least a control unit 70, a storage unit 72, and a calculation unit 74 as a functional configuration.
  • the calculation unit 74 performs a preset calculation using the program, data, etc. taken out from the storage unit 72, the data taken in from the inspection unit 20, and the like.
  • the calculation unit 74 determines whether all the containers 3 supplied to the container inspection device 1 are non-defective or defective based on the calculation result.
  • the control unit 70 outputs an instruction to discharge the container 3 determined to be a non-defective product from the first discharge unit 30 to the first conveyor 40, and the container 3 determined to be defective is discharged from the second discharge unit 32 to the second conveyor 42. Output the instruction to discharge to.
  • the container inspection device 1 has a first holding mechanism 50 in which the first discharge unit 30 holds the container 3 in the storage unit 16 and a second holding mechanism 50 in which the second discharge unit 32 holds the container 3 in the storage unit 16.
  • a first extrusion mechanism 60 that pushes the container 3 from the mechanism 52 and the first discharge unit 30 into the first direction D1 that is the discharge direction, and a second that pushes the container 3 from the second discharge unit 32 into the second direction D2 that is the discharge direction.
  • the container inspection device 1 includes a machine base 2.
  • the machine base 2 rotatably supports the first star wheel 10 and the second star wheel 12, and defines the first holding mechanism 50, the second holding mechanism 52, the first extrusion mechanism 60, and the second extrusion mechanism 62. Support in position. Since the first holding mechanism 50, the second holding mechanism 52, the first extrusion mechanism 60, and the second extrusion mechanism 62 are supported at predetermined positions on the machine base 2, even if the container inspection device 1 is speeded up, the mechanism does not shake.
  • the container 3 can be discharged stably by suppressing it.
  • the machine base 2 includes a portion that supports the first star wheel 10 and the second star wheel 12, a portion that supports the first holding mechanism 50 and the first extrusion mechanism 60, and a second holding mechanism 52 and a second extrusion mechanism.
  • the portion supporting the 62 may be separated from the portion, or these may be connected and integrated.
  • the first star wheel 10 and the second star wheel 12 intermittently rotate in the horizontal plane to convey the container 3 housed in the housing unit 16 from the inspection unit 20 to the first discharging unit 30.
  • the rotation center 5 of the first star wheel 10 and the second star wheel 12 extends from the machine base 2 in the vertical direction.
  • the peripheral edge 14 has eight accommodating portions 16, and the container 3 is held in each of the accommodating portions 16 and transported to eight stopping positions.
  • the number of accommodating portions 16 and the number of stop positions are not limited to eight, and can be appropriately set according to the processing capacity of the container inspection device 1. Since the second discharge unit 32 discharges the container 3 that was not discharged onto the first conveyor 40 by the first discharge unit 30, the container 3 is housed in the storage unit 16 of the second discharge unit 32 in FIGS. 1 and 3.
  • the accommodating portion 16 is a notch that curves from the peripheral edge 14 of the disc-shaped first star wheel 10 and the second star wheel 12 toward the rotation center 5.
  • Each accommodating portion 16 of the first star wheel 10 is provided with a pair of support rings 17 that support the rotation of the neck portion of the container 3 and suppress the lifting of the container 3.
  • an inspection unit including a supply unit 18 for supplying the container 3 to the container inspection device 1, a first inspection unit 22, a second inspection unit 24, and a third inspection unit 26 for inspecting the container 3 are included. 20, a first discharge unit 30, and a second discharge unit 32 are provided.
  • the supply unit 18 may include a screw conveyor that sequentially feeds the container 3 to the accommodating unit 16 that stops at the supply unit 18. The container 3 stopped at each stop position of the inspection unit 20 is subjected to various inspections while rotating around the central axis of the container 3.
  • the first conveyor 40 conveys the container 3 extruded from the accommodating portion 16 by the first extrusion mechanism 60 by the first discharging unit 30 to the first direction D1 away from the first discharging unit 30 in a self-supporting state.
  • the first direction D1 is the discharge direction of the container 3.
  • the second conveyor 42 conveys the container 3 extruded from the accommodating section 16 by the second extrusion mechanism 62 by the second discharging section 32 to the second direction D2 away from the second discharging section 32 in a self-supporting state.
  • the second direction D2 is the discharge direction of the container 3.
  • the first conveyor 40 and the second conveyor 42 can be belt conveyors that intermittently or continuously circulate and drive the endless belt, and in the present embodiment, they are continuously circulated and driven.
  • the first conveyor 40 and the second conveyor 42 convey the container 3 on its upper surface in a self-supporting state.
  • the first conveyor 40 extends from directly below the accommodating portion 16 in the first discharging portion 30 to the outside of the peripheral edge 14, and the second conveyor 42 extends from directly below the accommodating portion 16 in the second discharging portion 32 to the outside of the peripheral edge 14.
  • the container 3 When the container 3 is conveyed to the first discharge unit 30, the container 3 is arranged on the first conveyor 40, and when the container 3 is conveyed to the second discharge unit 32, the container 3 is placed on the second conveyor 42.
  • the first conveyor 40 extends below the container 3 that stops at the first discharge unit 30, but the extruded container 3 is provided by arranging the first conveyor 40 facing the first discharge unit 30. It suffices if it is delivered in a self-supporting state.
  • the first conveyor 40 may extend from the outside of the peripheral edge 14 in the first direction D1.
  • the second conveyor 42 may extend in the second direction D2 from the outside of the peripheral edge 14, for example.
  • the container 3 may be pushed by the first extrusion mechanism 60 and the second extrusion mechanism 62 and shake to lack self-sustaining stability. .. If the container 3 falls on the first conveyor 40 or the second conveyor 42, the container inspection device 1 is urgently stopped, so that the processing capacity of the container inspection device 1 per unit time is significantly reduced. Therefore, it is important to stabilize the movement of the container 3 from the first discharge unit 30 (second discharge unit 32) to the first conveyor 40 (second conveyor 42).
  • the container inspection device 1 includes a first holding mechanism 50 and a second holding mechanism 52 as holding mechanisms, but since the basic configuration is the same for both mechanisms, the first holding mechanism 50 is mainly provided. Will be described.
  • the first holding mechanism 50 has at least one arm that can come into contact with the side surface of the container 3 that is conveyed to the first discharge unit 30 by the rotation of the first star wheel 10 and the second star wheel 12. And an electric motor 57 that rotates the arm to switch the first holding mechanism 50 between the closed state and the open state.
  • the arm comes into contact with the side surface of the container 3, and the arm restricts the movement of the container 3 in the first direction D1.
  • the arm rotates to release the contact with the side surface of the container 3.
  • the first holding mechanism 50 is a first rotating shaft 53 and a first rotating shaft 53, which are two rotating shafts erected at a first interval W1 wider than the total width W of the container 3 with the first conveyor 40 interposed therebetween.
  • the first arm 55 and the second arm 56 which are two arms arranged with a second interval W2 above and below each of the two rotation shafts 54, the first rotation shaft 53, and the second rotation shaft 54, and the second arm.
  • It includes an electric motor 57 that rotationally drives the first rotating shaft 53 and the second rotating shaft 54.
  • the electric motor 57 can speed up the opening and closing of the first arm 55 and the second arm 56.
  • the first arm 55 and the second arm 56 arranged vertically can hold two places above and below the side surface of the container 3, even if the container shape is easily shaken, the first star wheel 10 and the second star wheel 12 can be used.
  • the self-sustaining stability of the container 3 can be improved when moving onto the first conveyor 40.
  • two arms are arranged vertically, but the present invention is not limited to this, and one arm may be used for each rotation axis.
  • the first arm 55 and the second arm 56 fixed to the first rotating shaft 53 and the second rotating shaft 54 are opened and closed like a double door, so that the first discharging unit 30 moves onto the first conveyor 40.
  • the container 3 to be transported can be moved quickly.
  • the stop time of the star wheel in the first discharge unit 30 can be shortened. Further, since the first arm 55 and the second arm 56 open in the first direction D1, the movement of the container 3 is not hindered, and the self-sustaining stability of the container 3 at the time of high-speed discharge is improved even if the container shape is easily shaken. it can.
  • the first direction D1 is the direction in which the container 3 is pushed out from the accommodating portion 16 by the first extrusion mechanism 60, which is the same as the transport direction of the first conveyor 40.
  • the first rotating shaft 53 and the second rotating shaft 54 are erected with the first conveyor 40 interposed therebetween.
  • the lower ends of the first rotating shaft 53 and the second rotating shaft 54 are connected to the electric motor 57, respectively, and extend upward in the vertical direction, and the upper ends thereof are rotatably supported near the height of the neck of the container 3.
  • the electric motor 57 is provided on each of the first rotating shaft 53 and the second rotating shaft 54, and the output of one electric motor 57 is used separately for the rotation of the first rotating shaft 53 and the second rotating shaft 54. You may.
  • the electric motor 57 can reciprocate around the first rotating shaft 53 and the second rotating shaft 54 at an angle of 90 degrees.
  • the electric motor 57 can be a servo motor. By adopting the servomotor, the first rotating shaft 53 and the second rotating shaft 54 can be rotated at high speed.
  • the electric motor 57 can rotate the first rotating shaft 53 and the second rotating shaft 54 to switch the first arm 55 and the second arm 56 between the closed state and the open state.
  • the contact portions 554 of the first arm 55 and the second arm 56 each come into contact with the side surface of the container 3 in the first discharge portion 30, and the movement of the container 3 in the first direction D1 is restricted.
  • the first arm 55 and the second arm 56 rotate toward the first conveyor 40 to allow the container 3 to move from the first discharge unit 30 to the first direction D1.
  • the first arm 55 and the second arm 56 open and close in a double door in the front view of FIG. 2 by turning around the first rotation shaft 53 and the second rotation shaft 54.
  • the first arm 55 and the second arm 56 are adjacent to a fixed end 550 fixed to the first rotating shaft 53 or the second rotating shaft 54, a free end 552 opposite to the fixed end 550, and a free end 552, respectively. It has a contact portion 554 shown in FIG.
  • the free ends 552 of the first arm 55 and the second arm 56 fixed to one first rotating shaft 53, and the free ends 552 of the first arm 55 and the second arm 56 fixed to the other second rotating shaft 54.
  • the first arm 55 and the second arm 56 are bent plate-like bodies made of synthetic resin, respectively.
  • the material of the first arm 55 and the second arm 56 is preferably made of a synthetic resin that is easy to process, but the material is not limited to the synthetic resin as long as it does not damage the side surface of the container 3.
  • the member that comes into contact with the surface of the container 3 is made of a material that does not damage the first arm 55 or the like, and that the other members are made of a material such as metal used for a machine. Can be used.
  • the first arm 55 is at the first height H1 which is higher than 1/2 of the total height H of the container 3 stopped at the first discharge unit 30.
  • the second arm is at a second height H2, which is lower than 1/2 of the total height H of the container 3.
  • the first extrusion mechanism 60 can push the container 3 toward the first conveyor 40 at a height between the first height H1 of the first arm 55 and the second height H2 of the second arm 56. ..
  • the first arm 55 located in the upper half of the total height H of the container 3 and the second arm 56 located in the lower half of the container 3 ensure the self-sustaining stability of the container 3, and the first extrusion mechanism 60 is the first arm.
  • the container 3 By pushing the container 3 between the 55 and the second arm 56, the container 3 can be reliably moved onto the first conveyor 40 outside the peripheral edge 14. It is preferable that the height of the extrusion plate 65 of the first extrusion mechanism 60 is set to the height of the center of gravity of the container 3 in order to enhance the self-sustaining stability of the container 3. Further, when one arm is provided for each rotation shaft, it is desirable that the first extrusion mechanism 60 pushes the container 3 at substantially the same height as the arm.
  • the free ends 552 of the first arm 55 and the second arm 56 are on the accommodating portion 16 side stopped at the first discharging portion 30 from the fixed end 550 in the closed state.
  • the free end 552 is on the accommodating portion 16 side stopped at the first discharging portion 30 from the virtual straight line connecting the first rotating shaft 53 and the second rotating shaft 54 in the closed state. Since the free end 552 is located close to the accommodating portion 16, the container 3 can be more reliably held in the accommodating portion 16 in the closed state. Therefore, in the closed state, the fixed end 550 is located farther from the accommodating portion 16 than the free end 552. Since the fixed end 550 is located away from the accommodating portion 16, the container 3 conveyed by the rotation of the first star wheel 10 and the fixed end 550 do not come into contact with each other.
  • the first interval W1 can be adjusted by the first interval adjusting mechanism 58 according to the total width W of the container 3.
  • the first interval adjusting mechanism 58 includes a handle 580 and two sets of ball screw mechanisms 582.
  • the screw shaft is common, and the two electric motors 57 fixed to the nut move close to each other or separate from each other by turning the handle 580 to rotate the screw shaft. Therefore, according to the first interval adjusting mechanism 58, the first interval W1 of the first rotating shaft 53 and the second rotating shaft 54 fixed to the electric motor 57 can be changed.
  • the second interval W2 can be changed according to the total height H of the container 3 and the weight distribution above and below the container 3.
  • An elongated hole 59 extending in the vertical direction is formed in the first rotating shaft 53 and the second rotating shaft 54.
  • a fixing end 550 is fixed to the elongated hole 59 with a mounting bolt. By loosening the mounting bolt of the fixed end 550 and moving the mounting bolt along the elongated hole 59, the first arm 55 and the second arm 56 can be moved along the elongated hole 59. For example, when the total height H of the container 3 is high, the first arm 55 and the second arm 56 are moved upward, and when the total height H of the container 3 is low, the first arm 55 and the second arm 56 are moved downward.
  • the second holding mechanism 52 in the second discharging unit 32 shown in FIGS. 1 and 3 has basically the same configuration as the first holding mechanism 50, and switches between a closed state and an open state.
  • the second extrusion mechanism 62 acts on the container 3 in the second discharge unit 32 to push the container 3 in the second direction D2 and move it onto the second conveyor 42. Since the first rotating shaft 53, the second rotating shaft 54, the first arm 55, the second arm 56, and the electric motor 57 of the second holding mechanism 52 have the same configurations and functions as the respective members of the first holding mechanism 50. , Duplicate description is omitted.
  • the extrusion mechanism will be described with reference to FIGS. 1 to 3.
  • the container inspection device 1 includes a first extrusion mechanism 60 and a second extrusion mechanism 62 as extrusion mechanisms, but since the basic configurations are the same, the first extrusion mechanism 60 will be mainly described. ..
  • the first extrusion mechanism 60 includes a support portion 64 erected on the machine base 2 and an extrusion plate 65 supported by the support portion 64.
  • the extrusion plate 65 moves back and forth with respect to the container 3 stopped at the first discharge unit 30.
  • the second extrusion mechanism 62 includes an extrusion plate 65 supported by the support portion 64.
  • the extrusion plate 65 moves back and forth with respect to the container 3 that stops at the second discharge unit 32. Since the extruded plate 65 is supported by the support portion 64, the advancing / retreating movement of the extruded plate 65 is stable, and the self-sustaining stability of the container 3 can be improved.
  • the extrusion plate 65 of the first extrusion mechanism 60 comes into contact with the container 3 of the first discharge unit 30.
  • the extrusion plate 65 of the first extrusion mechanism 60 is constantly urged in the first direction D1.
  • the extrusion plate 65 retracts in contact with the container 3 conveyed to the first discharge unit 30 with the first holding mechanism 50 closed, and the first holding mechanism 50 is opened.
  • the extrusion plate 65 advances in the first direction D1 and pushes the container 3 out of the accommodating portion 16.
  • the extruded plate 65 constantly urges the container 3 in the discharge direction (first direction D1 and second direction D2), so that the container 3 can be quickly discharged.
  • the first star wheel 10 is formed with a first through hole 11 that penetrates vertically including the rotation center 5.
  • the second star wheel 12 is formed with a second through hole 13 that penetrates vertically including the rotation center 5.
  • the support portion 64 is a columnar rod that penetrates the first through hole 11 and the second through hole 13 and stands on the machine base 2. The lower end of the support portion 64 is fixed to the machine base 2. The first star wheel 10 and the second star wheel 12 rotate around the support portion 64, and the support portion 64 does not rotate.
  • a mounting plate 69a extending in the horizontal direction is fixed to the support portion 64.
  • the mounting plate 69a can be moved in the vertical direction along the support portion 64, and the height of the extruded plate 65 is adjusted by changing the height of the mounting plate 69a.
  • Two slide plates 69b are fixed to the mounting plate 69a.
  • the slide plate 69b can be moved back and forth on the mounting plate 69a along the elongated holes provided in the slide plate 69b by turning the knob 69c to loosen the fixing bolt.
  • By moving the slide plate 69b back and forth it is possible to adjust how much the extrusion plate 65 protrudes from the accommodating portion 16.
  • the extruded plate 65 is arranged so as to project from the tip end portion of the slide plate 69b to the accommodating portion 16 via two extrusion arms 68a and 68b extending so as to intersect the accommodating portion 16 (container 3) side.
  • the extruded plate 65 is constantly urged in the direction of projecting into the accommodating portion 16.
  • the extrusion arm 68a and the extrusion arm 68b are attached to the slide plate 69b via the urging member 66a and the urging member 66b.
  • the urging member 66a urges the extrusion arm 68a with respect to the slide plate 69b in the clockwise direction in FIG. 3, and the urging member 66b urges the extrusion arm 68b with respect to the slide plate 69b in the counterclockwise rotation direction in FIG. Encourage. Therefore, the tips of the extrusion arm 68a and the extrusion arm 68b are constantly urged in the direction of approaching each other.
  • the tip of the extrusion arm 68a is rotatably fixed to the extrusion plate 65.
  • An elongated hole 65a is opened in the extrusion plate 65, the elongated hole 65a receives a cam follower 67 provided at the tip of the extrusion arm 68b, and the cam follower 67 can move along the elongated hole 65a.
  • the extruded plate 65 has a chamfered portion 65b on the side where the container 3 is conveyed by the second star wheel 12 with respect to the extruded plate 65.
  • the chamfered portion 65b has a function of contacting the body portion of the conveyed container 3 and pushing the extruded plate 65 back toward the slide plate 69b.
  • the extruded plate 65 pushed back is constantly urged by the urging members 66a and 66b so as to push the container 3 in the first direction D1.
  • the container 3 is on the first conveyor 40 which is constantly driven toward the first direction D1, and the bottom of the container 3 is in sliding contact with the first conveyor 40.
  • the first arm 55 (and the second arm 56) of the first holding mechanism 50 is in a closed state, and the contact portion 554 of the first arm 55 comes into contact with the container 3 to make an extrusion plate.
  • the container 3 is held in the accommodating portion 16 against the extrusion force of 65.
  • the container 3 When the first arm 55 moves to the position shown by the broken line in FIG. 3 and is opened, the container 3 is extruded in the first direction D1 by the extrusion plate 65 and rides on the first conveyor 40 in the first direction D1. Move to. Since the second arm 56 shown in FIG. 2 arranged below the first arm 55 also operates in the same manner as the first arm 55, the container 3 is placed on the first conveyor 40 while maintaining the self-supporting state of the container 3 more stably. You can move on a conveyor belt.
  • FIG. 4 is a partially enlarged view of a plan view of the container inspection device 1a according to the modified example
  • FIG. 5 is a side view of the container inspection device 1a according to the modified example
  • FIG. 6 is a side view of the container inspection device 1a according to the modified example. It is a rear view of the 1st discharge part 30.
  • the same reference numerals are used for the same configuration as the container inspection device 1 according to the above embodiment, and duplicate description will be omitted.
  • the second discharge unit 32 has the same configuration as the first discharge unit 30, only the first discharge unit 30 will be described here.
  • FIG. 6 since the container 3 is viewed from the accommodating portion side along the first direction D1, the first extrusion mechanism 600 and the like are omitted.
  • the container inspection device 1a has a first holding mechanism 500 that faces the first discharge unit 30 and is supported by the machine base 2.
  • the first holding mechanism 500 includes one arm 560 and an electric motor 570 that swings the arm 560.
  • the electric motor 570 is, for example, a servo motor.
  • the electric motor 570 is fixed to the machine base 2.
  • the arm 560 has a fixed end 561 fixed to the rotating shaft 530 of the electric motor 570 and a free end 562 opposite to the fixed end 561. Between the fixed end 561 and the free end 562, there is a contact portion 564 that contacts the side surface of the container 3 that stops at the first discharge portion 30. The free end 562 is on the accommodating portion 16 side stopped at the first discharging portion 30 from the fixed end 561 in the closed state.
  • the rotation shaft 530 of the electric motor 570 is parallel to the first direction D1 in the plan view of FIG. 4, and is inclined upward toward the first discharge portion 30 in the side view of FIG.
  • the upward inclination is, for example, about 10 to 20 degrees with respect to the horizontal plane.
  • the rotating shaft 530 rotates, the free end 562 moves in an arc around the fixed end 561, and the arm 560 swings.
  • the swing angle is 90 degrees. The swing angle can be changed within a range in which the container 3 can be reliably held in the closed state and does not interfere with the container 3 discharged in the open state.
  • the broken line arrow indicates the opening operation of the arm 560.
  • the free end 562 moves upward while moving in a direction away from the first discharge portion 30.
  • the first holding mechanism 500 changes from the closed state to the open state.
  • the first holding mechanism 500 can speed up the opening and closing of the arm 560 while being simple in configuration. Further, by tilting at least the rotation shaft 530 upward in this way, the free end 562 is not simply moved upward, but is opened while moving away from the first discharge portion 30 to open the container 3. It is possible to reduce the force of lifting upwards and improve the self-sustaining stability of the container 3.
  • the first extrusion mechanism 600 has a mounting plate 690 fixed horizontally to the support portion 64 and a slide that can move back and forth on the mounting plate 690 along the elongated hole 691.
  • a plate 692 and an extruded plate 650 extending from the slide plate 692 toward the accommodating portion 16 (container 3) are provided.
  • the slide plate 692 includes a rail 693 extending in a direction orthogonal to the first direction D1 and a guide 694 extending along the first direction D1.
  • the rail 693 is formed in a concave groove.
  • the guide 694 has a plate shape that protrudes from the upper surface of the slide plate 692 and extends along the first direction D1.
  • the extruded plate 650 has a plate shape extending along the first direction D1, and includes a contact plate 651 at the tip, a sliding groove 653 at the rear end, and an urging member 660 on the upper surface.
  • the contact plate 651 is made of a material that will not be scratched even if it comes into contact with the container, for example, a synthetic resin, and has a chamfered portion 652 on the carry-in side of the container 3.
  • the sliding groove 653 is a notch groove that opens at the rear end of the extrusion plate 650, and is formed so as to extend along the first direction D1.
  • the guide 694 is inserted into the sliding groove 653, and the sliding groove 653 is in sliding contact with the side surface of the guide 694, so that the extrusion plate 650 moves back and forth along the first direction D1.
  • the extruded plate 650 is sandwiched between the upper surface of the slide plate 692 and the holding plate 695 fixed on the guide 694. Therefore, the extrusion plate 650 can move forward and backward by being guided up and down by the slide plate 692 and the pressing plate 695 and guided by the guide 694 in the direction orthogonal to the first direction D1.
  • the urging member 660 includes an extrusion arm 680 urged in the counterclockwise direction in FIG. 3 with respect to the slide plate 692, and a cam follower 670 attached to the tip of the extrusion arm 680.
  • the cam follower 670 can roll and move along the rail 693 in a direction orthogonal to the first direction D1. Therefore, the urging member 660 constantly urges the extrusion arm 680 so that the cam follower 670 moves upward in FIG. 4, and as a result, the extrusion plate 650 to which the urging member 660 is fixed is attached to the slide plate 692. On the other hand, it is always urged to push it in the first direction D1.
  • the contact plate 651 of the extruded plate 650 is pushed out into the accommodating portion 16.
  • the chamfered portion 652 first comes into contact with the side surface of the container 3.
  • the container 3 retracts the extrusion plate 650 while sliding the chamfered portion 652.
  • the cam follower 670 rolls in the rail 693, and the sliding groove 653 is guided by the guide 694 to the state shown in FIG.
  • the urging member 660 rotates the extrusion arm 680 counterclockwise, and the cam follower 670 rolls in the rail 693 upward in FIG. ..
  • the extruded plate 650 is extruded in the first direction D1 along the guide 694, and the contact plate 651 pushes the side surface of the container 3 to quickly discharge the container 3 onto the first conveyor 40.
  • FIG. 7 is a front view of the container inspection device 1 in which the imaging unit 28 according to the present embodiment is in the inspection position
  • FIG. 8 is a front view of the container inspection device 1 in which the imaging unit 28 according to the present embodiment is in the maintenance position
  • FIG. 9 is a plan view of the elevating part 100.
  • the mechanisms on the machine base 2 such as the first star wheel 10 and the second star wheel 12 are omitted.
  • the inspection unit 20 is arranged along the peripheral edge 14 of the first star wheel 10.
  • the frame 110 is arranged so as to surround the periphery of the machine base 2.
  • the frame 110 is formed into a frame by welding a square steel pipe.
  • the frame 110 is arranged apart from the machine base 2.
  • the frame 110 is installed on the same installation surface as the machine base 2, and extends upward to a position higher than the height at which the container 3 is conveyed.
  • An elevating portion 100 is provided at the upper end of the frame 110.
  • the inspection unit 20 takes an image of the light emitting unit 27 hanging from the frame 110 and emitting light to the container 3 and the container 3 hanging from the frame 110 and irradiated with the light of the light emitting unit 27. Part 28 and.
  • the imaging unit 28 is arranged so as to face the light emitting unit 27 with the container 3 interposed therebetween.
  • the image pickup unit 28 may be provided on the light emitting unit 27 side.
  • the light emitting unit 27 and the imaging unit 28 are fixed to the frame 110.
  • the light emitting unit 27 hangs down from the frame 110 and emits light to the container 3.
  • the imaging unit 28 images the container 3 that hangs down from the frame 110 and is irradiated with the light of the light emitting unit 27.
  • the container inspection device 1 has an elevating portion 100 above the transport path of the container 3.
  • the elevating unit 100 elevates and elevates the light emitting unit 27 and the imaging unit 28 with respect to the container 3.
  • the elevating part 100 includes an elevating motor 120, a ball screw mechanism 124, a belt 121 and a gear box 122 that transmit the driving force of the elevating motor 120 to the ball screw mechanism 124, and a screw of the ball screw mechanism 124. It includes three guides 126 hanging from the frame 110 in parallel with the shaft 125.
  • the elevating motor 120 is an electric motor.
  • the elevating part 100 has an inspection position shown in FIG. 7 according to the height of the container 3 conveyed by the first star wheel 10 and the second star wheel 12, and a maintenance position shown in FIG. 8 above the inspection position.
  • the light emitting unit 27 and the imaging unit 28 can be raised and lowered.
  • the light emitting unit 27 and the imaging unit 28 are integrated, and when the screw shaft 125 is rotated by driving the elevating motor 120, the light emitting unit 27 and the imaging unit 28 are guided by the guide 126 to move up and down.
  • the first extrusion mechanism 60 and the second extrusion mechanism 60 fixed to the first star wheel 10, the second star wheel 12, and the support unit 64 are performed. Maintenance work of the extrusion mechanism 62 is difficult.
  • the light emitting unit 27 and the imaging unit 28 are located at the maintenance positions shown in FIG. 8, the workability inside the apparatus is remarkably improved.
  • the light emitting unit 27 and the imaging unit 28 were often removed from the container inspection device 1 every time maintenance work was performed, but once the light emitting unit 27 and the imaging unit 28 are raised to the maintenance position, they cannot be removed. It's done. Therefore, the work time for returning the light emitting unit 27 and the imaging unit 28 to the inspection position again after maintenance can be shortened. Further, by raising the light emitting unit 27 and the like by the elevating unit 100, it becomes easy for the operator to access the container inspection device 1, and it becomes easy for the operator to put in and take out parts and the like. By shortening the time required for maintenance in this way, the time for stopping the production line can also be shortened, and as a result, the productivity of the container 3 can be improved.
  • Maintenance includes, for example, adjustment of each operating portion of the first extrusion mechanism 60 and the like, as well as mold change work when the design of the container 3 is changed. Since the mold change work is a replacement work of parts related to the handling of the container 3, the work is particularly time-consuming.
  • the mold change work in a state where the light emitting portion 27 and the like are raised by the elevating portion 100, for example, after removing the support portion 64 from the machine base 2, the first star wheel 10 and the second star wheel 12 are removed together. A new set of the first star wheel 10 and the second star wheel 12 according to the changed design of the container 3 is attached. After this attachment, the light emitting portion 27 and the like are returned to the inspection position by the elevating portion 100 again to complete the mold change work. It was also confirmed by experiments by the inventors that the time required for the mold change work can be reduced to less than half by adopting the elevating part 100 as compared with the conventional device without the elevating part 100.
  • the elevating part 100 may further include an elevating handle 130.
  • the elevating handle 130 hangs down from the frame 110 and is arranged above the container 3.
  • the elevating handle 130 is connected to the belt 121 via a pulley.
  • the ball screw mechanism 124 can be driven via the belt 121 and the gear box 122 to elevate the light emitting unit 27 and the imaging unit 28.
  • the elevating handle 130 By having the elevating handle 130, the light emitting unit 27 and the imaging unit 28 can be elevated even when the elevating motor 120 fails or power is not supplied to the elevating motor 120.
  • the elevating unit 100 is not limited to the ball screw mechanism 124, and a known linear motion mechanism that elevates and elevates the light emitting unit 27 and the imaging unit 28 may be adopted instead of the ball screw mechanism 124.
  • the present invention is not limited to the above-described embodiment, and various modifications can be made, including a configuration substantially the same as the configuration described in the embodiment.
  • the "same configuration" is a configuration having the same function, method, and result, or a configuration having the same purpose and effect.
  • the present invention also includes a configuration in which a non-essential part of the configuration described in the embodiment is replaced. Further, the present invention includes a configuration that exhibits the same action and effect as the configuration described in the embodiment or a configuration that can achieve the same object.
  • the present invention also includes a configuration in which a known technique is added to the configuration described in the embodiment.
  • Ball screw mechanism 125 ... Screw shaft, 126 ... Guide, 130 ... Lifting handle, D1 ... 1st direction, D2 ... 2nd direction, H ... Overall height, H1 ... 1st height, H2 ... 2nd height, W ... Overall width, W1 ... 1st interval, W2 ... 2nd interval

Abstract

The present invention enables a reduction in a stoppage time for a star wheel in a discharge unit. A container inspection device 1 comprises a first star wheel 10, a first discharge unit 30, a first holding mechanism 50, a first extrusion mechanism 60, and a machine stand 2. The first holding mechanism 50 is provided with: a first arm 55 and a second arm 56 capable of making contact with the side surface of a container 3 which is conveyed to the first discharge unit 30 due to the rotation of the first star wheel 10; and an electric motor 57 that rotates the first arm 55 and the second arm 56 to switch the first holding mechanism 50 between a closed state and an open state. In the closed state, the first arm 55 and the second arm 56 make contact with the side surface of the container 3 and restrict the movement of the container 3 in a first direction D1. In the open state, the first arm 55 and the second arm 56 rotate and release the contact with the side surface of the container 3.

Description

容器検査装置Container inspection device
 本発明は、容器を間欠回転搬送する容器検査装置に関する。 The present invention relates to a container inspection device that intermittently rotates and conveys a container.
 従来、容器検査装置として、特許文献1に開示される間欠回転するスターホイールを用いて複数の検査部に容器を搬送する装置がある。 Conventionally, as a container inspection device, there is a device for transporting a container to a plurality of inspection units using an intermittently rotating star wheel disclosed in Patent Document 1.
国際公開第2009/025038号公報International Publication No. 2009/0205038
 このような容器検査装置においては、処理能力の向上による効率化が求められている。特に、排出部でスターホイールから搬出用のコンベヤ上へ容器を移し替える必要があるため、排出部におけるスターホイールの停止時間の短縮が課題であった。 In such a container inspection device, efficiency improvement by improving the processing capacity is required. In particular, since it is necessary to transfer the container from the star wheel to the carry-out conveyor at the discharge section, shortening the stop time of the star wheel at the discharge section has been an issue.
 また、スターホイールを高速で間欠回転することによる機台の振動が検査部における撮像に影響を与えることがあった。 In addition, the vibration of the machine base due to the intermittent rotation of the star wheel at high speed may affect the imaging in the inspection section.
 本発明は上述の課題の少なくとも一部を解決するためになされたものであり、以下の態様または適用例として実現することができる。 The present invention has been made to solve at least a part of the above-mentioned problems, and can be realized as the following aspects or application examples.
 [1]本発明に係る容器検査装置の一態様は、
 容器を収容する収容部を周縁に複数備える間欠回転するスターホイールと、
 前記収容部が停止する位置に配置する排出部と、
 前記排出部で前記収容部内に前記容器を保持する保持機構と、
 前記排出部から前記容器を排出方向へ押し出す押出機構と、
 前記スターホイールを回転可能に支持し、かつ、前記保持機構及び前記押出機構を所定位置に支持する機台と、
を備え、
 前記保持機構は、前記スターホイールの回転によって前記排出部に搬送される前記容器の側面に接触可能なアームと、前記アームを回転させて前記保持機構を閉状態と開状態とに切り替える電動モーターと、を備え、
 前記閉状態は、前記側面に前記アームが接触して、前記排出方向への前記容器の移動を前記アームが制限し、
 前記開状態は、前記アームが回転して前記側面との接触を解除することを特徴とする。
[1] One aspect of the container inspection device according to the present invention is
A star wheel that rotates intermittently and has multiple storage units on the periphery to store the container,
A discharge unit arranged at a position where the accommodation unit stops,
A holding mechanism for holding the container in the accommodating portion in the discharging portion, and
An extrusion mechanism that pushes the container out of the discharge section in the discharge direction,
A machine base that rotatably supports the star wheel and supports the holding mechanism and the extrusion mechanism in a predetermined position.
With
The holding mechanism includes an arm that can come into contact with the side surface of the container that is conveyed to the discharging portion by the rotation of the star wheel, and an electric motor that rotates the arm to switch the holding mechanism between a closed state and an open state. With,
In the closed state, the arm comes into contact with the side surface, and the arm restricts the movement of the container in the discharge direction.
The open state is characterized in that the arm rotates to release contact with the side surface.
 上記容器検査装置によれば、電動モーターによりアームの開閉を高速化できる。また、上記容器検査装置によれば、保持機構及び押出機構が機台の所定位置に支持されるので、容器検査装置を高速化しても同機構の揺れを抑えて安定的に容器を排出できる。 According to the above container inspection device, the opening and closing of the arm can be speeded up by the electric motor. Further, according to the container inspection device, since the holding mechanism and the extrusion mechanism are supported at predetermined positions of the machine base, even if the speed of the container inspection device is increased, the shaking of the mechanism can be suppressed and the container can be discharged stably.
 [2]前記容器検査装置の一態様において、
 前記保持機構は、前記容器の全幅より広い第1間隔で立設する2本の回転軸と、前記回転軸のそれぞれに固定される前記アームと、前記回転軸を回転駆動する電動モーターと、を備え、
 前記アームは、前記回転軸に固定された固定端と、前記固定端と反対側の自由端と、を有し、
 一方の前記回転軸に固定された前記アームの前記自由端と、他方の前記回転軸に固定された前記アームの前記自由端とは、それぞれの前記固定端から互いに近づくように延在することができる。
[2] In one aspect of the container inspection device,
The holding mechanism includes two rotating shafts erected at a first interval wider than the entire width of the container, the arm fixed to each of the rotating shafts, and an electric motor for rotationally driving the rotating shafts. Prepare,
The arm has a fixed end fixed to the rotating shaft and a free end opposite to the fixed end.
The free end of the arm fixed to one of the rotating shafts and the free end of the arm fixed to the other rotating shaft may extend from the respective fixed ends so as to approach each other. it can.
 上記容器検査装置によれば、2本の回転軸のそれぞれに固定されたアームが観音開きのように開閉することで、排出部からコンベヤ上へ搬送される容器の移動を速やかに行うことができる。その結果、上記容器検査装置によれば、排出部におけるスターホイールの停止時間を短縮することができる。また、アームが排出方向に開くので容器の移動を阻害することがなく、揺れやすい容器形状であっても高速排出時の容器の自立安定性を向上できる。 According to the container inspection device, the arms fixed to each of the two rotating shafts open and close like a double door, so that the container transported from the discharge unit onto the conveyor can be quickly moved. As a result, according to the container inspection device, the stop time of the star wheel at the discharge portion can be shortened. Further, since the arm opens in the discharge direction, the movement of the container is not hindered, and the self-sustaining stability of the container at the time of high-speed discharge can be improved even if the container shape is easily shaken.
 [3]前記容器検査装置の一態様において、
 前記回転軸のそれぞれに上下に第2間隔をあけて2本の前記アームが配置され、
 2本の前記アームは、前記容器の全高の1/2より高い位置にある第1アームと、前記全高の1/2より低い位置にある第2アームとからなり、
 前記押出機構は、前記第1アームの高さと前記第2アームの高さとの間で前記容器を前記排出方向へ押すことができる。
[3] In one aspect of the container inspection device,
Two of the arms are arranged on each of the rotating shafts at a second interval above and below.
The two arms consist of a first arm located higher than 1/2 of the total height of the container and a second arm located lower than 1/2 of the total height.
The extrusion mechanism can push the container in the discharge direction between the height of the first arm and the height of the second arm.
 上記容器検査装置によれば、上下に配置された2本のアームで容器の側面の上下の2か所を支持できるので、揺れやすい容器形状であってもスターホイールから排出方向にあるコンベヤ上への高速排出時に容器の自立安定性を向上できる。また、上記容器検査装置によれば、容器の全高の上半分の位置にある第1アームと同下半分の位置にある第2アームにより、容器の自立安定性を確保しつつ、押出機構が第1アームと第2アームとの間で容器を押すことで容器を確実にコンベヤ上へ移動させることができる。 According to the above-mentioned container inspection device, two arms arranged vertically can support two places above and below the side surface of the container, so that even if the container shape is easily shaken, it can be moved from the star wheel to the conveyor in the discharge direction. The self-sustaining stability of the container can be improved during high-speed discharge. Further, according to the container inspection device, the extrusion mechanism is set by the first arm at the upper half of the total height of the container and the second arm at the lower half of the total height of the container while ensuring the self-sustaining stability of the container. By pushing the container between the 1st arm and the 2nd arm, the container can be reliably moved onto the conveyor.
 [4]前記容器検査装置の一態様において、
 前記アームは、前記電動モーターの回転軸に固定された固定端と、前記固定端と反対側の自由端と、を有し、
 前記回転軸を中心に前記アームを上方へ揺動することにより、前記自由端が前記排出部から離れる方向へ移動しながら上方へ移動して、前記保持機構が前記閉状態から前記開状態となることができる。
[4] In one aspect of the container inspection device,
The arm has a fixed end fixed to the rotating shaft of the electric motor and a free end opposite to the fixed end.
By swinging the arm upward about the rotation axis, the free end moves upward while moving in a direction away from the discharge portion, and the holding mechanism changes from the closed state to the open state. be able to.
 上記容器検査装置によれば、構成が簡単でありながらアームの開閉を高速化できる。また、自由端を、単に上方へ移動させるのではなく、排出部から離れる方向へ移動しながら行うことで、容器を上方へ持ち上げる力を抑えることができ、容器の自立安定性を向上できる。 According to the above container inspection device, the opening and closing of the arm can be speeded up while the configuration is simple. Further, by moving the free end in a direction away from the discharge portion instead of simply moving it upward, the force for lifting the container upward can be suppressed, and the self-sustaining stability of the container can be improved.
 [5]前記容器検査装置の一態様において、
 前記自由端は、前記固定端より前記排出部に停止した前記収容部側にあることができる。
[5] In one aspect of the container inspection device,
The free end can be on the accommodating portion side stopped at the discharging portion from the fixed end.
 上記容器検査装置によれば、アームの自由端が収容部に近い位置にあることで収容部内にある容器をより確実に保持することができる。 According to the container inspection device, the free end of the arm is located near the accommodating portion, so that the container in the accommodating portion can be held more reliably.
 [6]前記容器検査装置の一態様において、
 前記押出機構は、前記排出部の前記容器に接触する押出板を有し、
 前記押出板は、前記排出方向に常時付勢され、
 前記保持機構が前記閉状態で前記排出部に搬送された前記容器に接触して前記押出板が後退し、前記保持機構が前記開状態となることにより、前記排出方向に前記押出板が前進して前記容器を前記収容部から押し出すことができる。
[6] In one aspect of the container inspection device,
The extrusion mechanism has an extrusion plate that contacts the container of the discharge unit.
The extruded plate is constantly urged in the discharge direction.
When the holding mechanism comes into contact with the container conveyed to the discharging portion in the closed state, the extrusion plate retracts, and the holding mechanism is opened, so that the extrusion plate advances in the discharging direction. The container can be extruded from the housing.
 上記容器検査装置によれば、押出板が容器を排出方向に常時付勢することにより、容器を迅速に排出することができる。 According to the container inspection device, the extruded plate constantly urges the container in the discharge direction, so that the container can be quickly discharged.
 [7]前記容器検査装置の一態様において、
 前記スターホイールは、同一の回転中心を有し、かつ、上下に間隔をあけて配置する第1スターホイールと第2スターホイールとを含み、
 前記第1スターホイールには、前記回転中心を含む上下に貫通する第1貫通孔が形成され、
 前記第2スターホイールには、前記回転中心を含む上下に貫通する第2貫通孔が形成され、
 前記押出機構は、前記第1貫通孔と前記第2貫通孔を貫通して前記機台の上に立設する支持部と、前記支持部に支持されて前記排出部に停止する前記容器に対して進退移動する押出板と、を備えることができる。
[7] In one aspect of the container inspection device,
The star wheel includes a first star wheel and a second star wheel which have the same rotation center and are arranged vertically at intervals.
The first star wheel is formed with a first through hole that penetrates vertically including the center of rotation.
The second star wheel is formed with a second through hole that penetrates vertically including the center of rotation.
The extrusion mechanism is provided for a support portion that penetrates the first through hole and the second through hole and stands on the machine base, and the container that is supported by the support portion and stops at the discharge portion. It can be provided with an extrusion plate that moves forward and backward.
 上記容器検査装置によれば、2つのスターホイールを用いることで容器を安定して搬送することができると共に、押出機構の押出板が支持部に支持されることで押出板の進退移動が安定し、容器の自立安定性を向上できる。 According to the container inspection device, the container can be stably conveyed by using the two star wheels, and the extrusion plate of the extrusion mechanism is supported by the support portion, so that the advance / retreat movement of the extrusion plate is stable. , The self-sustaining stability of the container can be improved.
 [8]前記容器検査装置の一態様において、
 前記容器検査装置は、前記容器を撮像する撮像部を備える検査部をさらに含み、
 前記撮像部は、前記機台から離間して配置されるフレームに固定されることができる。
[8] In one aspect of the container inspection device,
The container inspection device further includes an inspection unit including an imaging unit for imaging the container.
The imaging unit can be fixed to a frame arranged apart from the machine base.
 上記容器検査装置によれば、スターホイールの回転等により振動が発生する機台からフレームが離間しているので、撮像部で精度の高い画像を撮像できる。 According to the container inspection device, since the frame is separated from the machine base where vibration is generated due to the rotation of the star wheel or the like, a highly accurate image can be captured by the imaging unit.
 [9]前記容器検査装置の一態様において、
 前記容器検査装置は、
 昇降部と、
 前記容器に対して光を出射する発光部と、前記発光部の光が照射された前記容器を撮像する撮像部と、を備える検査部と、
をさらに含み、
 前記昇降部は、前記スターホイールによって搬送される前記容器の高さに合わせた検査位置と、前記検査位置よりも上方のメンテナンス位置とに前記発光部及び前記撮像部を昇降可能であることができる。
[9] In one aspect of the container inspection device,
The container inspection device is
Elevating part and
An inspection unit including a light emitting unit that emits light to the container and an imaging unit that images the container irradiated with the light of the light emitting unit.
Including
The elevating unit can elevate and elevate the light emitting unit and the imaging unit to an inspection position adjusted to the height of the container conveyed by the star wheel and a maintenance position above the inspection position. ..
 上記容器検査装置によれば、メンテナンス作業のたびに従来のように発光部と撮像部を取り外さなくてよいので、メンテナンス後に発光部と撮像部を再び所定の位置に戻すための作業時間を短縮できる。 According to the container inspection device, it is not necessary to remove the light emitting unit and the imaging unit every time maintenance work is performed, so that the work time for returning the light emitting unit and the imaging unit to the predetermined positions after maintenance can be shortened. ..
 [10]前記容器検査装置の一態様は、
 容器を収容する収容部を周縁に複数備える間欠回転するスターホイールと、
 前記スターホイールを回転可能に支持する機台と、
 前記機台から離間して配置されるフレームと、
 前記フレームから垂下され、かつ、前記容器に対して光を出射する発光部と、
 前記フレームから垂下され、かつ、前記発光部の光が照射された前記容器を撮像する撮像部と、
 前記発光部及び前記撮像部を前記容器に対して昇降する昇降部と、
を備えることを特徴とする。
[10] One aspect of the container inspection device is
A star wheel that rotates intermittently and has multiple storage units on the periphery to store the container,
A machine base that rotatably supports the star wheel and
A frame that is placed away from the machine base
A light emitting unit that hangs down from the frame and emits light to the container.
An imaging unit that hangs down from the frame and images the container that is irradiated with the light of the light emitting unit.
An elevating unit that raises and lowers the light emitting unit and the imaging unit with respect to the container,
It is characterized by having.
 上記容器検査装置によれば、スターホイールの回転等により振動が発生する機台からフレームが離間しているので、撮像部で精度の高い画像を撮像できる。また、上記容器検査装置によれば、メンテナンス作業のたびに従来のように発光部と撮像部を取り外さなくてよいので、メンテナンス後に発光部と撮像部を再び所定の位置に戻すための作業時間を短縮できる。 According to the container inspection device, since the frame is separated from the machine base where vibration is generated due to the rotation of the star wheel or the like, a highly accurate image can be captured by the imaging unit. Further, according to the container inspection device, it is not necessary to remove the light emitting unit and the imaging unit every time the maintenance work is performed, so that the working time for returning the light emitting unit and the imaging unit to the predetermined positions after the maintenance is increased. Can be shortened.
 本発明に係る容器検査装置の一態様によれば、排出部におけるスターホイールの停止時間を短縮することができる。本発明に係る容器検査装置の一態様によれば、振動が発生する機台からフレームが離間しているため撮像部で精度の高い画像を撮像できる。 According to one aspect of the container inspection device according to the present invention, the stop time of the star wheel at the discharge portion can be shortened. According to one aspect of the container inspection device according to the present invention, since the frame is separated from the machine base where vibration is generated, a highly accurate image can be captured by the imaging unit.
図1は、本実施形態に係る容器検査装置の平面図である。FIG. 1 is a plan view of the container inspection device according to the present embodiment. 図2は、本実施形態に係る容器検査装置の第1排出部の正面図である。FIG. 2 is a front view of the first discharge portion of the container inspection device according to the present embodiment. 図3は、本実施形態に係る容器検査装置の平面図の部分拡大図である。FIG. 3 is a partially enlarged view of a plan view of the container inspection device according to the present embodiment. 図4は、変形例に係る容器検査装置の平面図の部分拡大図である。FIG. 4 is a partially enlarged view of a plan view of the container inspection device according to the modified example. 図5は、変形例に係る容器検査装置の側面図である。FIG. 5 is a side view of the container inspection device according to the modified example. 図6は、変形例に係る容器検査装置の第1排出部の背面図である。FIG. 6 is a rear view of the first discharge portion of the container inspection device according to the modified example. 図7は、本実施形態に係る撮像部が検査位置にある容器検査装置の正面図である。FIG. 7 is a front view of the container inspection device in which the imaging unit according to the present embodiment is in the inspection position. 図8は、本実施形態に係る撮像部がメンテナンス位置にある容器検査装置の正面図である。FIG. 8 is a front view of the container inspection device in which the imaging unit according to the present embodiment is in the maintenance position. 図9は、昇降部の平面図である。FIG. 9 is a plan view of the elevating part.
 以下、本発明の好適な実施形態について、図面を用いて詳細に説明する。なお、以下に説明する実施形態は、特許請求の範囲に記載された本発明の内容を不当に限定するものではない。また、以下で説明される構成の全てが本発明の必須構成要件であるとは限らない。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. It should be noted that the embodiments described below do not unreasonably limit the contents of the present invention described in the claims. Moreover, not all of the configurations described below are essential constituent requirements of the present invention.
 本実施形態に係る容器検査装置は、容器を収容する収容部を周縁に複数備える間欠回転するスターホイールと、前記収容部が停止する位置に配置する排出部と、前記排出部で前記収容部内に前記容器を保持する保持機構と、前記排出部から前記容器を排出方向へ押し出す押出機構と、前記スターホイールを回転可能に支持し、かつ、前記保持機構及び前記押出機構を所定位置に支持する機台と、を備え、前記保持機構は、前記スターホイールの回転によって前記排出部に搬送される前記容器の側面に接触可能なアームと、前記アームを回転させて前記保持機構を閉状態と開状態とに切り替える電動モーターと、を備え、前記閉状態は、前記側面に前記アームが接触して、前記排出方向への前記容器の移動を前記アームが制限し、前記開状態は、前記アームが回転して前記側面との接触を解除することを特徴とする。 The container inspection device according to the present embodiment includes a star wheel that rotates intermittently and has a plurality of accommodating portions for accommodating containers on the periphery, a discharging portion arranged at a position where the accommodating portion stops, and the discharging portion in the accommodating portion. A holding mechanism for holding the container, an extrusion mechanism for pushing out the container from the discharge portion in the discharge direction, and a machine for rotatably supporting the star wheel and supporting the holding mechanism and the extrusion mechanism at predetermined positions. The holding mechanism includes an arm that can come into contact with the side surface of the container that is conveyed to the discharging portion by the rotation of the star wheel, and the holding mechanism is in a closed state and an open state by rotating the arm. In the closed state, the arm contacts the side surface, the arm restricts the movement of the container in the discharge direction, and in the open state, the arm rotates. It is characterized in that the contact with the side surface is released.
 本実施形態に係る容器検査装置は、容器を収容する収容部を周縁に複数備える間欠回転するスターホイールと、前記スターホイールを回転可能に支持する機台と、前記機台から離間して配置されるフレームと、前記フレームから垂下され、かつ、前記容器に対して光を出射する発光部と、前記フレームから垂下され、かつ、前記発光部の光が照射された前記容器を撮像する撮像部と、前記発光部及び前記撮像部を前記容器に対して昇降する昇降部と、を備えることを特徴とする。 The container inspection device according to the present embodiment is arranged with an intermittently rotating star wheel provided with a plurality of accommodating portions for accommodating containers on the periphery, a machine base for rotatably supporting the star wheel, and a machine base separated from the machine base. A frame, a light emitting unit that hangs down from the frame and emits light to the container, and an imaging unit that images the container that hangs down from the frame and is irradiated with the light of the light emitting unit. The light emitting unit and the imaging unit are provided with an elevating unit for raising and lowering the image pickup unit with respect to the container.
 1.容器検査装置の全体構成
 図1~図3を用いて容器検査装置1の全体構成について説明する。図1は本実施形態に係る容器検査装置1の平面図であり、図2は本実施形態に係る容器検査装置1の第1排出部30の正面図であり、図3は本実施形態に係る容器検査装置1の平面図の部分拡大図である。図3では第1押出機構60及び第2押出機構62を説明するため第1スターホイール10を省略して示している。
1. 1. Overall Configuration of Container Inspection Device The overall configuration of the container inspection device 1 will be described with reference to FIGS. 1 to 3. FIG. 1 is a plan view of the container inspection device 1 according to the present embodiment, FIG. 2 is a front view of the first discharge unit 30 of the container inspection device 1 according to the present embodiment, and FIG. 3 is a front view according to the present embodiment. It is a partially enlarged view of the plan view of the container inspection apparatus 1. In FIG. 3, the first star wheel 10 is omitted for explaining the first extrusion mechanism 60 and the second extrusion mechanism 62.
 図1~図3に示すように、容器検査装置1は、容器3を収容する収容部16を周縁14に複数備える第1スターホイール10と、収容部16が停止する位置に配置する検査部20、第1排出部30及び第2排出部32と、を備える。第2排出部32は、第1排出部30に隣接するが、他の停止位置を間に挟んでもよい。容器検査装置1には、第1排出部30に臨んで配置する第1コンベヤ40と、第2排出部32に臨んで配置する第2コンベヤ42と、が備えられる。第2コンベヤ42の代わりにシューターなどの容器3の自立を要求しない機構を備える場合には第2排出部32に第2保持機構52を備えなくてもよい。 As shown in FIGS. 1 to 3, the container inspection device 1 includes a first star wheel 10 having a plurality of accommodating portions 16 accommodating the container 3 on the peripheral edge 14, and an inspection unit 20 arranged at a position where the accommodating portion 16 stops. , A first discharge unit 30 and a second discharge unit 32. The second discharge unit 32 is adjacent to the first discharge unit 30, but may have another stop position in between. The container inspection device 1 is provided with a first conveyor 40 which is arranged so as to face the first discharge unit 30, and a second conveyor 42 which is arranged so as to face the second discharge unit 32. When a mechanism such as a shooter that does not require the container 3 to stand on its own is provided instead of the second conveyor 42, the second discharge unit 32 may not be provided with the second holding mechanism 52.
 また、図3に示すように、容器検査装置1は、第1スターホイール10の下に、第1スターホイール10と同一の回転中心5を有し、かつ、第1スターホイール10と上下に間隔をあけて配置する第2スターホイール12を備える。2つのスターホイールを用いることで容器3を上下で保持することができるため、安定して搬送することができる。 Further, as shown in FIG. 3, the container inspection device 1 has the same rotation center 5 as the first star wheel 10 under the first star wheel 10, and is vertically spaced from the first star wheel 10. A second star wheel 12 is provided. Since the container 3 can be held up and down by using the two star wheels, stable transportation can be performed.
 第1排出部30は、検査部20における検査で良品と判定された容器3を第1コンベヤ40へ排出し、第2排出部32は、検査部20における検査で不良品と判定された容器3を第2コンベヤ42へ排出する。容器検査装置1によれば、良品の容器3と不良品の容器3との自立安定性をそれぞれ向上できる。第1排出部30から排出された容器3は、周縁14の外側の第1コンベヤ40上に自立する。第2排出部32から排出された容器3は、周縁14の外側の第2コンベヤ42上に自立する。 The first discharge unit 30 discharges the container 3 determined to be a non-defective product by the inspection by the inspection unit 20 to the first conveyor 40, and the second discharge unit 32 discharges the container 3 determined to be a defective product by the inspection by the inspection unit 20. Is discharged to the second conveyor 42. According to the container inspection device 1, the self-sustaining stability of the non-defective container 3 and the defective container 3 can be improved. The container 3 discharged from the first discharge unit 30 stands on the first conveyor 40 outside the peripheral edge 14. The container 3 discharged from the second discharge unit 32 stands on the second conveyor 42 outside the peripheral edge 14.
 容器3は、たとえばガラスびんである。容器3は、第1コンベヤ40及び第2コンベヤ42上での自立安定性に比較的劣る首部から底部に向けて胴径が細くなる逆テーパーびんや、首部から底部に向けて胴径が大きくなるテーパーびんであって容器3の重心が高い位置にあるびんでもよい。特にガラスびんは、他の材質の容器3に比べて重いものが多く、容器3のデザインによる上下の重量バランスの偏りが出やすいため、第1保持機構50及び第2保持機構52による自立安定性の向上が望まれる。 The container 3 is, for example, a glass bottle. The container 3 has a reverse taper bottle whose body diameter decreases from the neck to the bottom, which is relatively inferior in self-sustaining stability on the first conveyor 40 and the second conveyor 42, and a body diameter which increases from the neck to the bottom. It may be a tapered bottle whose center of gravity of the container 3 is high. In particular, many glass bottles are heavier than the container 3 made of other materials, and the vertical weight balance tends to be unbalanced due to the design of the container 3. Therefore, the self-supporting stability of the first holding mechanism 50 and the second holding mechanism 52 Is desired to be improved.
 容器検査装置1は、制御装置7を備える。制御装置7は、各種演算及び制御を行う装置であり、装置構成として、演算及び制御を行うCPU、メモリ(RAM,ROM)及び外部記憶装置を含み、さらにモニタ、キーボード、マウス及びインターフェースを含むことができる。制御装置7は、機能構成として、少なくとも制御部70、記憶部72、演算部74を含む。演算部74は、記憶部72から取り出したプログラム、データ等や検査部20から取り込んだデータ等を用いて予め設定された演算を行う。演算部74は、演算結果に基づいて容器検査装置1に供給される全ての容器3に対して良品または不良品の判定を行う。制御部70は、良品と判定された容器3を第1排出部30から第1コンベヤ40へ排出する指示を出力し、不良品と判定された容器3を第2排出部32から第2コンベヤ42へ排出する指示を出力する。 The container inspection device 1 includes a control device 7. The control device 7 is a device that performs various calculations and controls, and includes a CPU, a memory (RAM, ROM), and an external storage device that perform calculations and controls, and further includes a monitor, a keyboard, a mouse, and an interface. Can be done. The control device 7 includes at least a control unit 70, a storage unit 72, and a calculation unit 74 as a functional configuration. The calculation unit 74 performs a preset calculation using the program, data, etc. taken out from the storage unit 72, the data taken in from the inspection unit 20, and the like. The calculation unit 74 determines whether all the containers 3 supplied to the container inspection device 1 are non-defective or defective based on the calculation result. The control unit 70 outputs an instruction to discharge the container 3 determined to be a non-defective product from the first discharge unit 30 to the first conveyor 40, and the container 3 determined to be defective is discharged from the second discharge unit 32 to the second conveyor 42. Output the instruction to discharge to.
 また、容器検査装置1は、第1排出部30で収容部16内に容器3を保持する第1保持機構50と、第2排出部32で収容部16内に容器3を保持する第2保持機構52と、第1排出部30から容器3を排出方向である第1方向D1へ押し出す第1押出機構60と、第2排出部32から容器3を排出方向である第2方向D2へ押し出す第2押出機構62と、を備える。 Further, the container inspection device 1 has a first holding mechanism 50 in which the first discharge unit 30 holds the container 3 in the storage unit 16 and a second holding mechanism 50 in which the second discharge unit 32 holds the container 3 in the storage unit 16. A first extrusion mechanism 60 that pushes the container 3 from the mechanism 52 and the first discharge unit 30 into the first direction D1 that is the discharge direction, and a second that pushes the container 3 from the second discharge unit 32 into the second direction D2 that is the discharge direction. 2 Extrusion mechanism 62 and.
 容器検査装置1は、機台2を備える。機台2は、第1スターホイール10及び第2スターホイール12を回転可能に支持し、かつ、第1保持機構50、第2保持機構52、第1押出機構60及び第2押出機構62を所定位置に支持する。第1保持機構50、第2保持機構52、第1押出機構60及び第2押出機構62が機台2の所定位置に支持されるので、容器検査装置1を高速化しても同機構の揺れを抑えて安定的に容器3を排出できる。機台2は、第1スターホイール10と第2スターホイール12とを支持する部分と、第1保持機構50及び第1押出機構60を支持する部分と、第2保持機構52及び第2押出機構62を支持する部分とを分離して有してもよいし、これらを連結して一体化したものであってもよい。 The container inspection device 1 includes a machine base 2. The machine base 2 rotatably supports the first star wheel 10 and the second star wheel 12, and defines the first holding mechanism 50, the second holding mechanism 52, the first extrusion mechanism 60, and the second extrusion mechanism 62. Support in position. Since the first holding mechanism 50, the second holding mechanism 52, the first extrusion mechanism 60, and the second extrusion mechanism 62 are supported at predetermined positions on the machine base 2, even if the container inspection device 1 is speeded up, the mechanism does not shake. The container 3 can be discharged stably by suppressing it. The machine base 2 includes a portion that supports the first star wheel 10 and the second star wheel 12, a portion that supports the first holding mechanism 50 and the first extrusion mechanism 60, and a second holding mechanism 52 and a second extrusion mechanism. The portion supporting the 62 may be separated from the portion, or these may be connected and integrated.
 第1スターホイール10及び第2スターホイール12は、水平面内を間欠回転して収容部16に収容された容器3を検査部20から第1排出部30へ搬送する。第1スターホイール10及び第2スターホイール12の回転中心5は、機台2から鉛直方向に沿って延びる。本実施形態では、周縁14に8か所の収容部16を有し、収容部16のそれぞれに容器3を保持しつつ8か所の停止位置へ搬送する。収容部16の数と停止位置の数は8か所に限るものではなく、容器検査装置1の処理能力に応じて適宜設定することができる。第2排出部32は第1排出部30で第1コンベヤ40上に排出されなかった容器3を排出するため、図1及び図3では第2排出部32の収容部16には容器3を収容していない。収容部16は、円板状の第1スターホイール10及び第2スターホイール12の周縁14から回転中心5に向かって湾曲する切り欠きである。第1スターホイール10の各収容部16は、容器3の首部の回転を支えながら容器3の浮き上がりを抑える一対の支持リング17が備えられる。 The first star wheel 10 and the second star wheel 12 intermittently rotate in the horizontal plane to convey the container 3 housed in the housing unit 16 from the inspection unit 20 to the first discharging unit 30. The rotation center 5 of the first star wheel 10 and the second star wheel 12 extends from the machine base 2 in the vertical direction. In the present embodiment, the peripheral edge 14 has eight accommodating portions 16, and the container 3 is held in each of the accommodating portions 16 and transported to eight stopping positions. The number of accommodating portions 16 and the number of stop positions are not limited to eight, and can be appropriately set according to the processing capacity of the container inspection device 1. Since the second discharge unit 32 discharges the container 3 that was not discharged onto the first conveyor 40 by the first discharge unit 30, the container 3 is housed in the storage unit 16 of the second discharge unit 32 in FIGS. 1 and 3. Not done. The accommodating portion 16 is a notch that curves from the peripheral edge 14 of the disc-shaped first star wheel 10 and the second star wheel 12 toward the rotation center 5. Each accommodating portion 16 of the first star wheel 10 is provided with a pair of support rings 17 that support the rotation of the neck portion of the container 3 and suppress the lifting of the container 3.
 収容部16の停止位置には、容器3を容器検査装置1へ供給する供給部18と、容器3を検査する第1検査部22、第2検査部24、第3検査部26を含む検査部20と、第1排出部30と、第2排出部32とが設けられる。供給部18には容器3を供給部18に停止する収容部16に順次送るスクリューコンベヤを備えていてもよい。検査部20の各停止位置に停止した容器3は、容器3の中心軸の周りに自転しながら各種検査が実行される。 At the stop position of the accommodating unit 16, an inspection unit including a supply unit 18 for supplying the container 3 to the container inspection device 1, a first inspection unit 22, a second inspection unit 24, and a third inspection unit 26 for inspecting the container 3 are included. 20, a first discharge unit 30, and a second discharge unit 32 are provided. The supply unit 18 may include a screw conveyor that sequentially feeds the container 3 to the accommodating unit 16 that stops at the supply unit 18. The container 3 stopped at each stop position of the inspection unit 20 is subjected to various inspections while rotating around the central axis of the container 3.
 第1コンベヤ40は、第1排出部30で収容部16から第1押出機構60によって押し出された容器3を自立した状態で第1排出部30から離れる第1方向D1へ搬送する。第1方向D1は、容器3の排出方向である。第2コンベヤ42は、第2排出部32で収容部16から第2押出機構62によって押し出された容器3を自立した状態で第2排出部32から離れる第2方向D2へ搬送する。第2方向D2は、容器3の排出方向である。第1コンベヤ40及び第2コンベヤ42は、無端状のベルトを間欠または連続で循環駆動するベルトコンベヤーであることができ、本実施形態では連続で循環駆動する。第1コンベヤ40及び第2コンベヤ42は、その上面に容器3を自立した状態で搬送する。第1コンベヤ40は第1排出部30にある収容部16の直下から周縁14の外まで延び、第2コンベヤ42は第2排出部32にある収容部16の直下から周縁14の外まで延びる。 The first conveyor 40 conveys the container 3 extruded from the accommodating portion 16 by the first extrusion mechanism 60 by the first discharging unit 30 to the first direction D1 away from the first discharging unit 30 in a self-supporting state. The first direction D1 is the discharge direction of the container 3. The second conveyor 42 conveys the container 3 extruded from the accommodating section 16 by the second extrusion mechanism 62 by the second discharging section 32 to the second direction D2 away from the second discharging section 32 in a self-supporting state. The second direction D2 is the discharge direction of the container 3. The first conveyor 40 and the second conveyor 42 can be belt conveyors that intermittently or continuously circulate and drive the endless belt, and in the present embodiment, they are continuously circulated and driven. The first conveyor 40 and the second conveyor 42 convey the container 3 on its upper surface in a self-supporting state. The first conveyor 40 extends from directly below the accommodating portion 16 in the first discharging portion 30 to the outside of the peripheral edge 14, and the second conveyor 42 extends from directly below the accommodating portion 16 in the second discharging portion 32 to the outside of the peripheral edge 14.
 容器3が第1排出部30に搬送されることで第1コンベヤ40上に容器3が配置し、また容器3が第2排出部32に搬送されることで第2コンベヤ42上に容器3が配置する。本実施形態では第1排出部30に停止する容器3の下まで第1コンベヤ40は延在するが、第1コンベヤ40を第1排出部30に臨んで配置することで押し出された容器3を自立した状態で受け渡されればよく、例えば、第1コンベヤ40が周縁14の外側から第1方向D1に延びてもよい。第2コンベヤ42も同様に例えば周縁14の外側から第2方向D2に延びてもよい。 When the container 3 is conveyed to the first discharge unit 30, the container 3 is arranged on the first conveyor 40, and when the container 3 is conveyed to the second discharge unit 32, the container 3 is placed on the second conveyor 42. Deploy. In the present embodiment, the first conveyor 40 extends below the container 3 that stops at the first discharge unit 30, but the extruded container 3 is provided by arranging the first conveyor 40 facing the first discharge unit 30. It suffices if it is delivered in a self-supporting state. For example, the first conveyor 40 may extend from the outside of the peripheral edge 14 in the first direction D1. Similarly, the second conveyor 42 may extend in the second direction D2 from the outside of the peripheral edge 14, for example.
 第1コンベヤ40及び第2コンベヤ42は、容器3を自立したまま移動させるため、第1押出機構60及び第2押出機構62によって容器3が押されることで揺れて自立安定性を欠くことがある。第1コンベヤ40上または第2コンベヤ42上で容器3が転倒すると、容器検査装置1を緊急停止することになるため、容器検査装置1の単位時間当たりの処理能力が著しく低下する。よって、第1排出部30(第2排出部32)から第1コンベヤ40(第2コンベヤ42)への容器3の移動の安定化は重要である。 Since the first conveyor 40 and the second conveyor 42 move the container 3 in an independent manner, the container 3 may be pushed by the first extrusion mechanism 60 and the second extrusion mechanism 62 and shake to lack self-sustaining stability. .. If the container 3 falls on the first conveyor 40 or the second conveyor 42, the container inspection device 1 is urgently stopped, so that the processing capacity of the container inspection device 1 per unit time is significantly reduced. Therefore, it is important to stabilize the movement of the container 3 from the first discharge unit 30 (second discharge unit 32) to the first conveyor 40 (second conveyor 42).
 2.保持機構
 図2及び図3を用いて保持機構について説明する。本実施形態に係る容器検査装置1には、保持機構として第1保持機構50及び第2保持機構52を備えるが、基本的な構成は両機構とも同じであるため、主に第1保持機構50について説明する。
2. 2. Holding Mechanism A holding mechanism will be described with reference to FIGS. 2 and 3. The container inspection device 1 according to the present embodiment includes a first holding mechanism 50 and a second holding mechanism 52 as holding mechanisms, but since the basic configuration is the same for both mechanisms, the first holding mechanism 50 is mainly provided. Will be described.
 図2に示すように、第1保持機構50は、第1スターホイール10及び第2スターホイール12の回転によって第1排出部30に搬送される容器3の側面に接触可能な少なくとも1本のアームと、アームを回転させて第1保持機構50を閉状態と開状態とに切り替える電動モーター57と、を備える。「閉状態」は、容器3の側面にアームが接触して、第1方向D1への容器3の移動をアームが制限する。開状態は、アームが回転して容器3の側面との接触を解除する。本実施形態の第1保持機構50では上下及び左右に合計4本のアームを備える例について説明する。 As shown in FIG. 2, the first holding mechanism 50 has at least one arm that can come into contact with the side surface of the container 3 that is conveyed to the first discharge unit 30 by the rotation of the first star wheel 10 and the second star wheel 12. And an electric motor 57 that rotates the arm to switch the first holding mechanism 50 between the closed state and the open state. In the "closed state", the arm comes into contact with the side surface of the container 3, and the arm restricts the movement of the container 3 in the first direction D1. In the open state, the arm rotates to release the contact with the side surface of the container 3. An example in which the first holding mechanism 50 of the present embodiment includes a total of four arms in the vertical and horizontal directions will be described.
 図2に示すように、第1保持機構50は、第1コンベヤ40を挟んで容器3の全幅Wより広い第1間隔W1で立設する2本の回転軸である第1回転軸53及び第2回転軸54と、第1回転軸53及び第2回転軸54のそれぞれに上下に第2間隔W2をあけて配置される2本のアームである第1アーム55及び第2アーム56と、第1回転軸53及び第2回転軸54を回転駆動する電動モーター57と、を備える。電動モーター57により第1アーム55及び第2アーム56の開閉を高速化できる。上下に配置された第1アーム55と第2アーム56で容器3の側面の上下の2か所を保持できるので、揺れやすい容器形状であっても第1スターホイール10及び第2スターホイール12から第1コンベヤ40上への移動時に容器3の自立安定性を向上できる。本実施形態ではアームを上下に2本配置したが、これに限らず、各回転軸に1本のアームとしてもよい。また、第1回転軸53及び第2回転軸54のそれぞれに固定された第1アーム55及び第2アーム56が観音開きのように開閉することで、第1排出部30から第1コンベヤ40上へ搬送される容器3の移動を速やかに行うことができる。その結果、上記容器検査装置1によれば、第1排出部30におけるスターホイールの停止時間を短縮することができる。また、第1アーム55及び第2アーム56が第1方向D1に開くので容器3の移動を阻害することがなく、揺れやすい容器形状であっても高速排出時の容器3の自立安定性を向上できる。 As shown in FIG. 2, the first holding mechanism 50 is a first rotating shaft 53 and a first rotating shaft 53, which are two rotating shafts erected at a first interval W1 wider than the total width W of the container 3 with the first conveyor 40 interposed therebetween. The first arm 55 and the second arm 56, which are two arms arranged with a second interval W2 above and below each of the two rotation shafts 54, the first rotation shaft 53, and the second rotation shaft 54, and the second arm. It includes an electric motor 57 that rotationally drives the first rotating shaft 53 and the second rotating shaft 54. The electric motor 57 can speed up the opening and closing of the first arm 55 and the second arm 56. Since the first arm 55 and the second arm 56 arranged vertically can hold two places above and below the side surface of the container 3, even if the container shape is easily shaken, the first star wheel 10 and the second star wheel 12 can be used. The self-sustaining stability of the container 3 can be improved when moving onto the first conveyor 40. In the present embodiment, two arms are arranged vertically, but the present invention is not limited to this, and one arm may be used for each rotation axis. Further, the first arm 55 and the second arm 56 fixed to the first rotating shaft 53 and the second rotating shaft 54 are opened and closed like a double door, so that the first discharging unit 30 moves onto the first conveyor 40. The container 3 to be transported can be moved quickly. As a result, according to the container inspection device 1, the stop time of the star wheel in the first discharge unit 30 can be shortened. Further, since the first arm 55 and the second arm 56 open in the first direction D1, the movement of the container 3 is not hindered, and the self-sustaining stability of the container 3 at the time of high-speed discharge is improved even if the container shape is easily shaken. it can.
 第1方向D1は、容器3が第1押出機構60で収容部16から押し出される方向であり、第1コンベヤ40の搬送方向と同じである。第1回転軸53及び第2回転軸54は、第1コンベヤ40を挟んで立設する。第1回転軸53及び第2回転軸54は、下端がそれぞれ電動モーター57に接続し、鉛直方向の上方に延びて容器3の首部の高さ付近でその上端が回転可能に支持される。 The first direction D1 is the direction in which the container 3 is pushed out from the accommodating portion 16 by the first extrusion mechanism 60, which is the same as the transport direction of the first conveyor 40. The first rotating shaft 53 and the second rotating shaft 54 are erected with the first conveyor 40 interposed therebetween. The lower ends of the first rotating shaft 53 and the second rotating shaft 54 are connected to the electric motor 57, respectively, and extend upward in the vertical direction, and the upper ends thereof are rotatably supported near the height of the neck of the container 3.
 電動モーター57は、第1回転軸53及び第2回転軸54のそれぞれに設けられているが、1つの電動モーター57の出力を第1回転軸53及び第2回転軸54の回転に分けて用いてもよい。電動モーター57は、第1回転軸53及び第2回転軸54を軸周りに90度の角度で往復回転することができる。電動モーター57は、サーボモーターであることができる。サーボモーターを採用することで第1回転軸53及び第2回転軸54を高速で回転することができる。 The electric motor 57 is provided on each of the first rotating shaft 53 and the second rotating shaft 54, and the output of one electric motor 57 is used separately for the rotation of the first rotating shaft 53 and the second rotating shaft 54. You may. The electric motor 57 can reciprocate around the first rotating shaft 53 and the second rotating shaft 54 at an angle of 90 degrees. The electric motor 57 can be a servo motor. By adopting the servomotor, the first rotating shaft 53 and the second rotating shaft 54 can be rotated at high speed.
 電動モーター57は、第1回転軸53及び第2回転軸54を回転して、第1アーム55及び第2アーム56を閉状態と開状態とに切り替え可能である。閉状態は、第1排出部30にある容器3の側面に第1アーム55及び第2アーム56それぞれの接触部554が接触して容器3の第1方向D1への移動を制限する。開状態は、第1アーム55及び第2アーム56が第1コンベヤ40側へ回動して第1排出部30から第1方向D1への容器3の移動を許容する。第1アーム55及び第2アーム56は、第1回転軸53と第2回転軸54とを中心に旋回することで図2の正面視で観音開きに開閉する。 The electric motor 57 can rotate the first rotating shaft 53 and the second rotating shaft 54 to switch the first arm 55 and the second arm 56 between the closed state and the open state. In the closed state, the contact portions 554 of the first arm 55 and the second arm 56 each come into contact with the side surface of the container 3 in the first discharge portion 30, and the movement of the container 3 in the first direction D1 is restricted. In the open state, the first arm 55 and the second arm 56 rotate toward the first conveyor 40 to allow the container 3 to move from the first discharge unit 30 to the first direction D1. The first arm 55 and the second arm 56 open and close in a double door in the front view of FIG. 2 by turning around the first rotation shaft 53 and the second rotation shaft 54.
 第1アーム55及び第2アーム56は、それぞれ第1回転軸53または第2回転軸54に固定される固定端550と、固定端550とは反対側の自由端552と、自由端552に隣接する図3に示す接触部554と、を有する。一方の第1回転軸53に固定された第1アーム55及び第2アーム56の自由端552と、他方の第2回転軸54に固定された第1アーム55及び第2アーム56の自由端552とは、閉状態でそれぞれが固定された第1回転軸53及び第2回転軸54(固定端550)から互いに近づくように延在する。第1アーム55及び第2アーム56は、それぞれ合成樹脂製の屈曲した板状体である。第1アーム55及び第2アーム56の材質としては、加工しやすい合成樹脂製が望ましいが、容器3の側面を傷つけない材質であれば合成樹脂に限るものではない。なお、容器検査装置1において容器3の表面に接触する部材には第1アーム55等と同様に傷をつけない材質が望ましく、また、それ以外の部材には機械に用いられる金属等の材質を用いることができる。 The first arm 55 and the second arm 56 are adjacent to a fixed end 550 fixed to the first rotating shaft 53 or the second rotating shaft 54, a free end 552 opposite to the fixed end 550, and a free end 552, respectively. It has a contact portion 554 shown in FIG. The free ends 552 of the first arm 55 and the second arm 56 fixed to one first rotating shaft 53, and the free ends 552 of the first arm 55 and the second arm 56 fixed to the other second rotating shaft 54. Means extending from the first rotating shaft 53 and the second rotating shaft 54 (fixed end 550), which are fixed in the closed state, so as to approach each other. The first arm 55 and the second arm 56 are bent plate-like bodies made of synthetic resin, respectively. The material of the first arm 55 and the second arm 56 is preferably made of a synthetic resin that is easy to process, but the material is not limited to the synthetic resin as long as it does not damage the side surface of the container 3. In the container inspection device 1, it is desirable that the member that comes into contact with the surface of the container 3 is made of a material that does not damage the first arm 55 or the like, and that the other members are made of a material such as metal used for a machine. Can be used.
 第1アーム55は、第1排出部30に停止した容器3の全高Hの1/2より高い位置である第1高さH1にある。第2アームは、容器3の全高Hの1/2より低い位置である第2高さH2にある。また、第1押出機構60は、第1アーム55の第1高さH1と第2アーム56の第2高さH2との間の高さで容器3を第1コンベヤ40側へ押すことができる。容器3の全高Hの上半分の位置にある第1アーム55と同下半分の位置にある第2アーム56により、容器3の自立安定性を確保しつつ、第1押出機構60が第1アーム55と第2アーム56との間で容器3を押すことで容器3を確実に周縁14より外の第1コンベヤ40上へ移動させることができる。第1押出機構60の押出板65の高さは、容器3の重心の高さに設定されることが容器3の自立安定性を高めるために好ましい。また、各回転軸に1本のアームを設ける場合には、第1押出機構60は当該アームと略同じ高さで容器3を押すことが望ましい。 The first arm 55 is at the first height H1 which is higher than 1/2 of the total height H of the container 3 stopped at the first discharge unit 30. The second arm is at a second height H2, which is lower than 1/2 of the total height H of the container 3. Further, the first extrusion mechanism 60 can push the container 3 toward the first conveyor 40 at a height between the first height H1 of the first arm 55 and the second height H2 of the second arm 56. .. The first arm 55 located in the upper half of the total height H of the container 3 and the second arm 56 located in the lower half of the container 3 ensure the self-sustaining stability of the container 3, and the first extrusion mechanism 60 is the first arm. By pushing the container 3 between the 55 and the second arm 56, the container 3 can be reliably moved onto the first conveyor 40 outside the peripheral edge 14. It is preferable that the height of the extrusion plate 65 of the first extrusion mechanism 60 is set to the height of the center of gravity of the container 3 in order to enhance the self-sustaining stability of the container 3. Further, when one arm is provided for each rotation shaft, it is desirable that the first extrusion mechanism 60 pushes the container 3 at substantially the same height as the arm.
 第1アーム55及び第2アーム56の自由端552は、閉状態で固定端550より第1排出部30に停止した収容部16側にある。言い換えれば、自由端552は、閉状態で第1回転軸53及び第2回転軸54を結ぶ仮想直線より第1排出部30に停止した収容部16側にある。自由端552が収容部16に近い位置にあることで閉状態において収容部16内に容器3をより確実に保持することができる。したがって、閉状態で固定端550は自由端552よりも収容部16から離れた位置にある。固定端550が収容部16から離れた位置にあることで、第1スターホイール10の回転によって搬送される容器3と固定端550とが接触しない。 The free ends 552 of the first arm 55 and the second arm 56 are on the accommodating portion 16 side stopped at the first discharging portion 30 from the fixed end 550 in the closed state. In other words, the free end 552 is on the accommodating portion 16 side stopped at the first discharging portion 30 from the virtual straight line connecting the first rotating shaft 53 and the second rotating shaft 54 in the closed state. Since the free end 552 is located close to the accommodating portion 16, the container 3 can be more reliably held in the accommodating portion 16 in the closed state. Therefore, in the closed state, the fixed end 550 is located farther from the accommodating portion 16 than the free end 552. Since the fixed end 550 is located away from the accommodating portion 16, the container 3 conveyed by the rotation of the first star wheel 10 and the fixed end 550 do not come into contact with each other.
 第1間隔W1は、容器3の全幅Wに合わせて第1間隔調整機構58により調整することができる。第1間隔調整機構58は、ハンドル580と、2組のボールねじ機構582とを備える。ボールねじ機構582は、ねじ軸を共通とし、ハンドル580を回してねじ軸を回転することでナットに固定された2つの電動モーター57が互いに近接移動または離間移動する。したがって、第1間隔調整機構58によれば、電動モーター57に固定された第1回転軸53及び第2回転軸54の第1間隔W1を変更することができる。 The first interval W1 can be adjusted by the first interval adjusting mechanism 58 according to the total width W of the container 3. The first interval adjusting mechanism 58 includes a handle 580 and two sets of ball screw mechanisms 582. In the ball screw mechanism 582, the screw shaft is common, and the two electric motors 57 fixed to the nut move close to each other or separate from each other by turning the handle 580 to rotate the screw shaft. Therefore, according to the first interval adjusting mechanism 58, the first interval W1 of the first rotating shaft 53 and the second rotating shaft 54 fixed to the electric motor 57 can be changed.
 第2間隔W2は、容器3の全高Hや容器3の上下の重量配分に合わせて変更することができる。第1回転軸53及び第2回転軸54には鉛直方向に延びる長孔59が形成される。長孔59には固定端550が取付ボルトで固定される。固定端550の取付ボルトを緩めて、取付ボルトを長孔59に沿って移動させることで、第1アーム55及び第2アーム56を長孔59に沿って移動することができる。例えば、容器3の全高Hが高くなれば第1アーム55及び第2アーム56を上方へ移動し、容器3の全高Hが低くなれば第1アーム55及び第2アーム56を下方へ移動する。 The second interval W2 can be changed according to the total height H of the container 3 and the weight distribution above and below the container 3. An elongated hole 59 extending in the vertical direction is formed in the first rotating shaft 53 and the second rotating shaft 54. A fixing end 550 is fixed to the elongated hole 59 with a mounting bolt. By loosening the mounting bolt of the fixed end 550 and moving the mounting bolt along the elongated hole 59, the first arm 55 and the second arm 56 can be moved along the elongated hole 59. For example, when the total height H of the container 3 is high, the first arm 55 and the second arm 56 are moved upward, and when the total height H of the container 3 is low, the first arm 55 and the second arm 56 are moved downward.
 また、図1及び図3に示す第2排出部32における第2保持機構52は、第1保持機構50と基本的に同じ構成であり、閉状態と開状態とに切り替わる。開状態においては、第2排出部32にある容器3に対して第2押出機構62を作用させることにより、容器3を第2方向D2に押して第2コンベヤ42上へ移動する。第2保持機構52の第1回転軸53、第2回転軸54、第1アーム55、第2アーム56、及び電動モーター57は、第1保持機構50の各部材と同じ構成及び機能を有するため、重複する説明は省略する。 Further, the second holding mechanism 52 in the second discharging unit 32 shown in FIGS. 1 and 3 has basically the same configuration as the first holding mechanism 50, and switches between a closed state and an open state. In the open state, the second extrusion mechanism 62 acts on the container 3 in the second discharge unit 32 to push the container 3 in the second direction D2 and move it onto the second conveyor 42. Since the first rotating shaft 53, the second rotating shaft 54, the first arm 55, the second arm 56, and the electric motor 57 of the second holding mechanism 52 have the same configurations and functions as the respective members of the first holding mechanism 50. , Duplicate description is omitted.
 3.押出機構
 図1~図3を用いて押出機構について説明する。本実施形態に係る容器検査装置1には、押出機構として第1押出機構60及び第2押出機構62を備えるが、基本的な構成は同じであるため、主に第1押出機構60について説明する。
3. 3. Extrusion mechanism The extrusion mechanism will be described with reference to FIGS. 1 to 3. The container inspection device 1 according to the present embodiment includes a first extrusion mechanism 60 and a second extrusion mechanism 62 as extrusion mechanisms, but since the basic configurations are the same, the first extrusion mechanism 60 will be mainly described. ..
 図1~図3に示すように、第1押出機構60は、機台2上に立設する支持部64と、支持部64に支持される押出板65と、を備える。押出板65は、第1排出部30に停止する容器3に対して進退移動する。第2押出機構62は、支持部64に支持される押出板65を備える。押出板65は、第2排出部32に停止する容器3に対して進退移動する。押出板65が支持部64に支持されることで押出板65の進退移動が安定し、容器3の自立安定性を向上できる。 As shown in FIGS. 1 to 3, the first extrusion mechanism 60 includes a support portion 64 erected on the machine base 2 and an extrusion plate 65 supported by the support portion 64. The extrusion plate 65 moves back and forth with respect to the container 3 stopped at the first discharge unit 30. The second extrusion mechanism 62 includes an extrusion plate 65 supported by the support portion 64. The extrusion plate 65 moves back and forth with respect to the container 3 that stops at the second discharge unit 32. Since the extruded plate 65 is supported by the support portion 64, the advancing / retreating movement of the extruded plate 65 is stable, and the self-sustaining stability of the container 3 can be improved.
 第1押出機構60の押出板65は、第1排出部30の容器3に接触する。第1押出機構60の押出板65は、第1方向D1に常時付勢される。第1押出機構60は、第1保持機構50が閉状態で第1排出部30に搬送された容器3に接触して押出板65が後退し、第1保持機構50が開状態となることにより、第1方向D1に押出板65が前進して容器3を収容部16から押し出す。押出板65が容器3を排出方向(第1方向D1及び第2方向D2)に常時付勢することにより、容器3を迅速に排出することができる。 The extrusion plate 65 of the first extrusion mechanism 60 comes into contact with the container 3 of the first discharge unit 30. The extrusion plate 65 of the first extrusion mechanism 60 is constantly urged in the first direction D1. In the first extrusion mechanism 60, the extrusion plate 65 retracts in contact with the container 3 conveyed to the first discharge unit 30 with the first holding mechanism 50 closed, and the first holding mechanism 50 is opened. , The extrusion plate 65 advances in the first direction D1 and pushes the container 3 out of the accommodating portion 16. The extruded plate 65 constantly urges the container 3 in the discharge direction (first direction D1 and second direction D2), so that the container 3 can be quickly discharged.
 図1に示すように、第1スターホイール10には、回転中心5を含む上下に貫通する第1貫通孔11が形成される。図3に示すように、第2スターホイール12には、回転中心5を含む上下に貫通する第2貫通孔13が形成される。支持部64は、第1貫通孔11と第2貫通孔13を貫通して機台2上に立設する円柱状のロッドである。支持部64の下端は機台2に固定される。第1スターホイール10及び第2スターホイール12は、支持部64の周囲を回転し、支持部64は回転しない。 As shown in FIG. 1, the first star wheel 10 is formed with a first through hole 11 that penetrates vertically including the rotation center 5. As shown in FIG. 3, the second star wheel 12 is formed with a second through hole 13 that penetrates vertically including the rotation center 5. The support portion 64 is a columnar rod that penetrates the first through hole 11 and the second through hole 13 and stands on the machine base 2. The lower end of the support portion 64 is fixed to the machine base 2. The first star wheel 10 and the second star wheel 12 rotate around the support portion 64, and the support portion 64 does not rotate.
 支持部64には水平方向に延びる取付板69aが固定される。取付板69aは支持部64に沿って鉛直方向に移動可能であり、取付板69aの高さを変更することで押出板65の高さを調整する。取付板69aには2枚のスライド板69bが固定される。スライド板69bは、ノブ69cを回して固定ボルトを緩めることでスライド板69bに設けられる長孔に沿って取付板69aの上を前後に移動可能である。スライド板69bを前後に移動することで、収容部16に押出板65をどの程度突出した位置にするかを調整できる。押出板65は、スライド板69bの先端部から収容部16(容器3)側に交差して延びる2本の押出アーム68a、68bを介して収容部16に突出するように配置される。 A mounting plate 69a extending in the horizontal direction is fixed to the support portion 64. The mounting plate 69a can be moved in the vertical direction along the support portion 64, and the height of the extruded plate 65 is adjusted by changing the height of the mounting plate 69a. Two slide plates 69b are fixed to the mounting plate 69a. The slide plate 69b can be moved back and forth on the mounting plate 69a along the elongated holes provided in the slide plate 69b by turning the knob 69c to loosen the fixing bolt. By moving the slide plate 69b back and forth, it is possible to adjust how much the extrusion plate 65 protrudes from the accommodating portion 16. The extruded plate 65 is arranged so as to project from the tip end portion of the slide plate 69b to the accommodating portion 16 via two extrusion arms 68a and 68b extending so as to intersect the accommodating portion 16 (container 3) side.
 押出板65は、収容部16内に突出する方向に常時付勢される。押出アーム68a及び押出アーム68bは、スライド板69bに付勢部材66a及び付勢部材66bを介して取り付けられる。付勢部材66aは押出アーム68aをスライド板69bに対して図3における右回転する方向に付勢し、付勢部材66bは押出アーム68bをスライド板69bに対して図3における左回転する方向に付勢する。したがって、押出アーム68aと押出アーム68bの先端は互いに近づく方向に常時付勢される。押出アーム68aの先端は押出板65に回転自在に固定される。押出板65には長孔65aが開口し、長孔65aは押出アーム68bの先端に設けられたカムフォロア67を受け入れ、カムフォロア67は長孔65aに沿って移動可能である。 The extruded plate 65 is constantly urged in the direction of projecting into the accommodating portion 16. The extrusion arm 68a and the extrusion arm 68b are attached to the slide plate 69b via the urging member 66a and the urging member 66b. The urging member 66a urges the extrusion arm 68a with respect to the slide plate 69b in the clockwise direction in FIG. 3, and the urging member 66b urges the extrusion arm 68b with respect to the slide plate 69b in the counterclockwise rotation direction in FIG. Encourage. Therefore, the tips of the extrusion arm 68a and the extrusion arm 68b are constantly urged in the direction of approaching each other. The tip of the extrusion arm 68a is rotatably fixed to the extrusion plate 65. An elongated hole 65a is opened in the extrusion plate 65, the elongated hole 65a receives a cam follower 67 provided at the tip of the extrusion arm 68b, and the cam follower 67 can move along the elongated hole 65a.
 収容部16に容器3が収容されていない状態では、図3の第2排出部32で示すように、押出アーム68aの先端にカムフォロア67が近づくように移動して、押出板65の先端が収容部16内に押し出される。 When the container 3 is not accommodated in the accommodating portion 16, as shown by the second discharge portion 32 in FIG. 3, the cam follower 67 moves so as to approach the tip of the extrusion arm 68a, and the tip of the extrusion plate 65 is accommodated. It is extruded into the part 16.
 押出板65は、押出板65に対して第2スターホイール12によって容器3が搬送されてくる側に面取り部65bを有する。面取り部65bは、搬送されてきた容器3の胴部に接触して押出板65をスライド板69b側に押し戻す機能を有する。押し戻された押出板65は、付勢部材66a,66bによって容器3を第1方向D1に押し出すように常時付勢する。また、容器3は第1方向D1に向かって常時駆動している第1コンベヤ40上にあり、容器3の底部が第1コンベヤ40に摺接している。 The extruded plate 65 has a chamfered portion 65b on the side where the container 3 is conveyed by the second star wheel 12 with respect to the extruded plate 65. The chamfered portion 65b has a function of contacting the body portion of the conveyed container 3 and pushing the extruded plate 65 back toward the slide plate 69b. The extruded plate 65 pushed back is constantly urged by the urging members 66a and 66b so as to push the container 3 in the first direction D1. Further, the container 3 is on the first conveyor 40 which is constantly driven toward the first direction D1, and the bottom of the container 3 is in sliding contact with the first conveyor 40.
 図3における第1排出部30では第1保持機構50の第1アーム55(及び第2アーム56)が閉状態にあり、第1アーム55の接触部554が容器3に接触して、押出板65の押出力に抗して容器3を収容部16内に保持する。 In the first discharge unit 30 in FIG. 3, the first arm 55 (and the second arm 56) of the first holding mechanism 50 is in a closed state, and the contact portion 554 of the first arm 55 comes into contact with the container 3 to make an extrusion plate. The container 3 is held in the accommodating portion 16 against the extrusion force of 65.
 第1アーム55が図3に破線で示す位置に移動して開状態になると、容器3は、押出板65によって第1方向D1に押し出され、かつ、第1コンベヤ40に乗って第1方向D1に移動する。第1アーム55の下に配置された図2に示す第2アーム56も第1アーム55と同様に動作するため、容器3の自立状態をより安定的に維持したまま容器3が第1コンベヤ40に乗って移動できる。 When the first arm 55 moves to the position shown by the broken line in FIG. 3 and is opened, the container 3 is extruded in the first direction D1 by the extrusion plate 65 and rides on the first conveyor 40 in the first direction D1. Move to. Since the second arm 56 shown in FIG. 2 arranged below the first arm 55 also operates in the same manner as the first arm 55, the container 3 is placed on the first conveyor 40 while maintaining the self-supporting state of the container 3 more stably. You can move on a conveyor belt.
 4.変形例
 変形例に係る容器検査装置1aについて説明する。図4は変形例に係る容器検査装置1aの平面図の部分拡大図であり、図5は変形例に係る容器検査装置1aの側面図であり、図6は変形例に係る容器検査装置1aの第1排出部30の背面図である。ここでは、上記実施形態に係る容器検査装置1と同一の構成については同一の符号を用い、重複する説明を省略する。また、第2排出部32は、第1排出部30と同様の構成であるため、ここでは第1排出部30についてのみ説明する。図6は第1方向D1に沿って収容部側から容器3を見ているため、第1押出機構600等を省略して示す。
4. Modified Example The container inspection device 1a according to the modified example will be described. FIG. 4 is a partially enlarged view of a plan view of the container inspection device 1a according to the modified example, FIG. 5 is a side view of the container inspection device 1a according to the modified example, and FIG. 6 is a side view of the container inspection device 1a according to the modified example. It is a rear view of the 1st discharge part 30. Here, the same reference numerals are used for the same configuration as the container inspection device 1 according to the above embodiment, and duplicate description will be omitted. Further, since the second discharge unit 32 has the same configuration as the first discharge unit 30, only the first discharge unit 30 will be described here. In FIG. 6, since the container 3 is viewed from the accommodating portion side along the first direction D1, the first extrusion mechanism 600 and the like are omitted.
 4.1.保持機構
 図4~図6に示すように、変形例に係る容器検査装置1aは、第1排出部30に臨んで機台2に支持される第1保持機構500を有する。
4.1. Holding Mechanism As shown in FIGS. 4 to 6, the container inspection device 1a according to the modified example has a first holding mechanism 500 that faces the first discharge unit 30 and is supported by the machine base 2.
 第1保持機構500は、1本のアーム560と、アーム560を揺動する電動モーター570と、を備える。電動モーター570は、例えばサーボモーターである。電動モーター570は、機台2に固定される。 The first holding mechanism 500 includes one arm 560 and an electric motor 570 that swings the arm 560. The electric motor 570 is, for example, a servo motor. The electric motor 570 is fixed to the machine base 2.
 アーム560は、電動モーター570の回転軸530に固定された固定端561と、固定端561と反対側の自由端562と、を有する。固定端561と自由端562との間には、第1排出部30に停止する容器3の側面に接触する接触部564を有する。自由端562は、閉状態で固定端561より第1排出部30に停止した収容部16側にある。 The arm 560 has a fixed end 561 fixed to the rotating shaft 530 of the electric motor 570 and a free end 562 opposite to the fixed end 561. Between the fixed end 561 and the free end 562, there is a contact portion 564 that contacts the side surface of the container 3 that stops at the first discharge portion 30. The free end 562 is on the accommodating portion 16 side stopped at the first discharging portion 30 from the fixed end 561 in the closed state.
 電動モーター570の回転軸530は、図4の平面視で第1方向D1と平行であり、図5の側面視で第1排出部30に向かって上方に傾いている。上方への傾きは、例えば水平面に対して10度~20度程度である。電動モーター570を駆動すると、回転軸530が回転し、固定端561を中心に自由端562が弧を描くように移動して、アーム560が揺動する。図6に示すように、閉状態でアーム560は水平であり、開状態でアーム560は背面視で垂直であるので、揺動角は90度である。揺動角は、閉状態で容器3を確実に保持可能であり、かつ、開状態で排出される容器3と干渉しない範囲で変更可能である。 The rotation shaft 530 of the electric motor 570 is parallel to the first direction D1 in the plan view of FIG. 4, and is inclined upward toward the first discharge portion 30 in the side view of FIG. The upward inclination is, for example, about 10 to 20 degrees with respect to the horizontal plane. When the electric motor 570 is driven, the rotating shaft 530 rotates, the free end 562 moves in an arc around the fixed end 561, and the arm 560 swings. As shown in FIG. 6, since the arm 560 is horizontal in the closed state and the arm 560 is vertical in the rear view in the open state, the swing angle is 90 degrees. The swing angle can be changed within a range in which the container 3 can be reliably held in the closed state and does not interfere with the container 3 discharged in the open state.
 図4~図6において破線の矢印でアーム560の開動作を示す。電動モーター570を駆動して、回転軸530を中心にアーム560を上方へ揺動することにより、自由端562が第1排出部30から離れる方向へ移動しながら上方へ移動する。これにより、第1保持機構500が閉状態から開状態となる。第1保持機構500は、構成が簡単でありながらアーム560の開閉を高速化できる。また、このように少なくとも回転軸530を上方へ傾けることにより、自由端562を、単に上方へ移動させるのではなく、第1排出部30から離れる方向へ移動しながら開動作することで、容器3に対し上方へ持ち上げる力を低減することができ、容器3の自立安定性を向上できる。 In FIGS. 4 to 6, the broken line arrow indicates the opening operation of the arm 560. By driving the electric motor 570 and swinging the arm 560 upward about the rotation shaft 530, the free end 562 moves upward while moving in a direction away from the first discharge portion 30. As a result, the first holding mechanism 500 changes from the closed state to the open state. The first holding mechanism 500 can speed up the opening and closing of the arm 560 while being simple in configuration. Further, by tilting at least the rotation shaft 530 upward in this way, the free end 562 is not simply moved upward, but is opened while moving away from the first discharge portion 30 to open the container 3. It is possible to reduce the force of lifting upwards and improve the self-sustaining stability of the container 3.
 4.2.押出機構
 図4及び図5に示すように、第1押出機構600は、支持部64に水平に固定された取付板690と、長孔691に沿って取付板690上を前後に移動可能なスライド板692と、スライド板692から収容部16(容器3)側に延びる押出板650と、を備える。
4.2. Extrusion mechanism As shown in FIGS. 4 and 5, the first extrusion mechanism 600 has a mounting plate 690 fixed horizontally to the support portion 64 and a slide that can move back and forth on the mounting plate 690 along the elongated hole 691. A plate 692 and an extruded plate 650 extending from the slide plate 692 toward the accommodating portion 16 (container 3) are provided.
 スライド板692は、第1方向D1に直交する方向に延びるレール693と、第1方向D1に沿って延びるガイド694と、を備える。レール693は、凹溝に形成される。ガイド694は、スライド板692の上面から突出し、第1方向D1に沿って延びる板状である。 The slide plate 692 includes a rail 693 extending in a direction orthogonal to the first direction D1 and a guide 694 extending along the first direction D1. The rail 693 is formed in a concave groove. The guide 694 has a plate shape that protrudes from the upper surface of the slide plate 692 and extends along the first direction D1.
 押出板650は、第1方向D1に沿って延びる板状であり、先端に接触板651と、後端に摺動溝653と、上面に付勢部材660と、を備える。 The extruded plate 650 has a plate shape extending along the first direction D1, and includes a contact plate 651 at the tip, a sliding groove 653 at the rear end, and an urging member 660 on the upper surface.
 接触板651は、容器に接触しても傷がつかない材質、例えば合成樹脂製であり、容器3の搬入側に面取り部652を有する。 The contact plate 651 is made of a material that will not be scratched even if it comes into contact with the container, for example, a synthetic resin, and has a chamfered portion 652 on the carry-in side of the container 3.
 摺動溝653は、押出板650の後端に開口する切り欠き溝であり、第1方向D1に沿って延びて形成される。摺動溝653内にガイド694が挿入され、ガイド694の側面に摺動溝653が摺接することで第1方向D1に沿って押出板650が進退移動する。押出板650は、スライド板692の上面と、ガイド694の上に固定された押さえ板695との間に挟持される。よって、押出板650は、上下をスライド板692と押さえ板695によって案内され、第1方向D1に直交する方向をガイド694によって案内されて進退移動可能である。 The sliding groove 653 is a notch groove that opens at the rear end of the extrusion plate 650, and is formed so as to extend along the first direction D1. The guide 694 is inserted into the sliding groove 653, and the sliding groove 653 is in sliding contact with the side surface of the guide 694, so that the extrusion plate 650 moves back and forth along the first direction D1. The extruded plate 650 is sandwiched between the upper surface of the slide plate 692 and the holding plate 695 fixed on the guide 694. Therefore, the extrusion plate 650 can move forward and backward by being guided up and down by the slide plate 692 and the pressing plate 695 and guided by the guide 694 in the direction orthogonal to the first direction D1.
 付勢部材660は、スライド板692に対して図3における左回転する方向に付勢された押出アーム680と、押出アーム680の先端に取り付けられたカムフォロア670と、を備える。カムフォロア670は、レール693に沿って第1方向D1に直交する方向に転がり移動可能である。したがって、付勢部材660は、押出アーム680をカムフォロア670が図4の上方へ向かって移動するように常時付勢し、その結果、付勢部材660が固定された押出板650をスライド板692に対して第1方向D1に押し出すように常時付勢する。 The urging member 660 includes an extrusion arm 680 urged in the counterclockwise direction in FIG. 3 with respect to the slide plate 692, and a cam follower 670 attached to the tip of the extrusion arm 680. The cam follower 670 can roll and move along the rail 693 in a direction orthogonal to the first direction D1. Therefore, the urging member 660 constantly urges the extrusion arm 680 so that the cam follower 670 moves upward in FIG. 4, and as a result, the extrusion plate 650 to which the urging member 660 is fixed is attached to the slide plate 692. On the other hand, it is always urged to push it in the first direction D1.
 収容部16に容器3が収容されていない状態では、押出板650の接触板651が収容部16内まで押し出される。第1スターホイール10及び第2スターホイール12が回転して、第1排出部30に容器3が搬入されると、容器3の側面に面取り部652が最初に接触する。容器3が第1排出部30に近づくにつれて、容器3が面取り部652を摺動しながら押出板650を後退させる。このとき、カムフォロア670はレール693内を転動し、摺動溝653はガイド694に案内されて図4に示す状態となる。 When the container 3 is not accommodated in the accommodating portion 16, the contact plate 651 of the extruded plate 650 is pushed out into the accommodating portion 16. When the first star wheel 10 and the second star wheel 12 rotate and the container 3 is carried into the first discharge portion 30, the chamfered portion 652 first comes into contact with the side surface of the container 3. As the container 3 approaches the first discharge portion 30, the container 3 retracts the extrusion plate 650 while sliding the chamfered portion 652. At this time, the cam follower 670 rolls in the rail 693, and the sliding groove 653 is guided by the guide 694 to the state shown in FIG.
 電動モーター570を駆動して第1保持機構500が閉状態から開状態へ移ると、付勢部材660は押出アーム680を左回転させてカムフォロア670がレール693内を図4の上方へ転動する。これにより、押出板650は、ガイド694に沿って第1方向D1に押し出され、接触板651が容器3の側面を押すことで第1コンベヤ40上へ容器3を迅速に排出する。 When the electric motor 570 is driven to move the first holding mechanism 500 from the closed state to the open state, the urging member 660 rotates the extrusion arm 680 counterclockwise, and the cam follower 670 rolls in the rail 693 upward in FIG. .. As a result, the extruded plate 650 is extruded in the first direction D1 along the guide 694, and the contact plate 651 pushes the side surface of the container 3 to quickly discharge the container 3 onto the first conveyor 40.
 5.昇降部
 図1及び図7~図9を用いて昇降部100について説明する。図7は本実施形態に係る撮像部28が検査位置にある容器検査装置1の正面図であり、図8は本実施形態に係る撮像部28がメンテナンス位置にある容器検査装置1の正面図であり、図9は昇降部100の平面図である。図7及び図8では第1スターホイール10及び第2スターホイール12等の機台2の上にある機構を省略して示す。
5. Elevating part The elevating part 100 will be described with reference to FIGS. 1 and 7 to 9. FIG. 7 is a front view of the container inspection device 1 in which the imaging unit 28 according to the present embodiment is in the inspection position, and FIG. 8 is a front view of the container inspection device 1 in which the imaging unit 28 according to the present embodiment is in the maintenance position. Yes, FIG. 9 is a plan view of the elevating part 100. In FIGS. 7 and 8, the mechanisms on the machine base 2 such as the first star wheel 10 and the second star wheel 12 are omitted.
 図1に示すように、検査部20は、第1スターホイール10の周縁14に沿って配置される。フレーム110は、機台2の周囲を囲むように配置される。フレーム110は、角型鋼管を溶接して枠体に形成される。フレーム110は、機台2から離間して配置される。 As shown in FIG. 1, the inspection unit 20 is arranged along the peripheral edge 14 of the first star wheel 10. The frame 110 is arranged so as to surround the periphery of the machine base 2. The frame 110 is formed into a frame by welding a square steel pipe. The frame 110 is arranged apart from the machine base 2.
 図7に示すように、フレーム110は、機台2と同じ設置面上に設置され、容器3が搬送される高さより高い位置まで上方に延びる。フレーム110の上端には昇降部100が設けられる。 As shown in FIG. 7, the frame 110 is installed on the same installation surface as the machine base 2, and extends upward to a position higher than the height at which the container 3 is conveyed. An elevating portion 100 is provided at the upper end of the frame 110.
 検査部20は、フレーム110から垂下され、かつ、容器3に対して光を出射する発光部27と、フレーム110から垂下され、かつ、発光部27の光が照射された容器3を撮像する撮像部28と、を含む。撮像部28は、容器3を挟んで発光部27と対向して配置される。撮像部28が容器3からの反射光で撮像する場合には発光部27側に撮像部28が設けられてもよい。 The inspection unit 20 takes an image of the light emitting unit 27 hanging from the frame 110 and emitting light to the container 3 and the container 3 hanging from the frame 110 and irradiated with the light of the light emitting unit 27. Part 28 and. The imaging unit 28 is arranged so as to face the light emitting unit 27 with the container 3 interposed therebetween. When the image pickup unit 28 takes an image with the reflected light from the container 3, the image pickup unit 28 may be provided on the light emitting unit 27 side.
 発光部27及び撮像部28は、フレーム110に固定される。発光部27は、フレーム110から垂下され、かつ、容器3に対して光を出射する。撮像部28は、フレーム110から垂下され、かつ、発光部27の光が照射された容器3を撮像する。 The light emitting unit 27 and the imaging unit 28 are fixed to the frame 110. The light emitting unit 27 hangs down from the frame 110 and emits light to the container 3. The imaging unit 28 images the container 3 that hangs down from the frame 110 and is irradiated with the light of the light emitting unit 27.
 このように、第1スターホイール10及び第2スターホイール12の回転等により振動が発生する機台2からフレーム110が離間しているので、撮像部28の振動が抑制され、撮像部28で精度の高い画像を撮像できる。 In this way, since the frame 110 is separated from the machine base 2 where vibration is generated due to the rotation of the first star wheel 10 and the second star wheel 12, the vibration of the image pickup unit 28 is suppressed, and the accuracy of the image pickup unit 28 is suppressed. Can capture high-quality images.
 図7~図9に示すように、容器検査装置1は、容器3の搬送路の上方に昇降部100を有する。昇降部100は、発光部27及び撮像部28を容器3に対して昇降する。昇降部100は、フレーム110の上に、昇降モーター120と、ボールねじ機構124と、昇降モーター120の駆動力をボールねじ機構124に伝達するベルト121及びギヤボックス122と、ボールねじ機構124のねじ軸125と平行にフレーム110から垂下された3本のガイド126と、を備える。昇降モーター120は、電動モーターである。 As shown in FIGS. 7 to 9, the container inspection device 1 has an elevating portion 100 above the transport path of the container 3. The elevating unit 100 elevates and elevates the light emitting unit 27 and the imaging unit 28 with respect to the container 3. On the frame 110, the elevating part 100 includes an elevating motor 120, a ball screw mechanism 124, a belt 121 and a gear box 122 that transmit the driving force of the elevating motor 120 to the ball screw mechanism 124, and a screw of the ball screw mechanism 124. It includes three guides 126 hanging from the frame 110 in parallel with the shaft 125. The elevating motor 120 is an electric motor.
 昇降部100は、第1スターホイール10及び第2スターホイール12によって搬送される容器3の高さに合わせた図7に示す検査位置と、検査位置よりも上方の図8に示すメンテナンス位置とに発光部27及び撮像部28を昇降可能である。発光部27及び撮像部28は一体化されており、昇降モーター120の駆動によりねじ軸125を回転させると発光部27及び撮像部28はガイド126に案内されて昇降する。図7に示す検査位置に発光部27及び撮像部28がある状態でメンテナンスを行うと、第1スターホイール10及び第2スターホイール12や支持部64に固定された第1押出機構60及び第2押出機構62のメンテナンス作業がやりにくい。これに対して、図8に示すメンテナンス位置に発光部27及び撮像部28があると、装置内部の作業性が格段に向上する。 The elevating part 100 has an inspection position shown in FIG. 7 according to the height of the container 3 conveyed by the first star wheel 10 and the second star wheel 12, and a maintenance position shown in FIG. 8 above the inspection position. The light emitting unit 27 and the imaging unit 28 can be raised and lowered. The light emitting unit 27 and the imaging unit 28 are integrated, and when the screw shaft 125 is rotated by driving the elevating motor 120, the light emitting unit 27 and the imaging unit 28 are guided by the guide 126 to move up and down. When maintenance is performed with the light emitting unit 27 and the imaging unit 28 at the inspection positions shown in FIG. 7, the first extrusion mechanism 60 and the second extrusion mechanism 60 fixed to the first star wheel 10, the second star wheel 12, and the support unit 64 are performed. Maintenance work of the extrusion mechanism 62 is difficult. On the other hand, if the light emitting unit 27 and the imaging unit 28 are located at the maintenance positions shown in FIG. 8, the workability inside the apparatus is remarkably improved.
 従来であれば、メンテナンス作業のたびに発光部27と撮像部28を容器検査装置1から取り外すことも多かったが、メンテナンス位置に発光部27及び撮像部28を上昇させてしまえばこれらを取り外さなくて済む。そのため、メンテナンス後に発光部27と撮像部28を再び検査位置に戻すための作業時間を短縮できる。また、昇降部100により発光部27等を上昇させることで、容器検査装置1内に、作業者がアクセスしやすくなり、かつ、作業者が部品等を出し入れしやすくなる。このようにメンテナンスに要する時間を短縮することにより、生産ラインを停止する時間も短縮できるため、結果的に容器3の生産性を向上できる。メンテナンスとしては、例えば第1押出機構60等の各動作部の調整の他、容器3のデザインが変更された際の型替え作業等がある。型替え作業は、容器3のハンドリングに関わる部品の交換作業になるため、特に作業に時間を要する。型替え作業では、昇降部100により発光部27等を上昇させた状態で、例えば、支持部64を機台2から取り外した後、第1スターホイール10及び第2スターホイール12をまとめて取り外し、変更後の容器3のデザインに合わせた新たな第1スターホイール10及び第2スターホイール12のセットを取り付ける。この取り付け後、再び昇降部100により発光部27等を検査位置に戻せば型替え作業が完了する。なお、昇降部100を採用することにより、従来の昇降部100が無かった装置に比べて、型替え作業に要する時間が半分以下に短縮できることも発明者等の実験により確認された。 In the past, the light emitting unit 27 and the imaging unit 28 were often removed from the container inspection device 1 every time maintenance work was performed, but once the light emitting unit 27 and the imaging unit 28 are raised to the maintenance position, they cannot be removed. It's done. Therefore, the work time for returning the light emitting unit 27 and the imaging unit 28 to the inspection position again after maintenance can be shortened. Further, by raising the light emitting unit 27 and the like by the elevating unit 100, it becomes easy for the operator to access the container inspection device 1, and it becomes easy for the operator to put in and take out parts and the like. By shortening the time required for maintenance in this way, the time for stopping the production line can also be shortened, and as a result, the productivity of the container 3 can be improved. Maintenance includes, for example, adjustment of each operating portion of the first extrusion mechanism 60 and the like, as well as mold change work when the design of the container 3 is changed. Since the mold change work is a replacement work of parts related to the handling of the container 3, the work is particularly time-consuming. In the mold change work, in a state where the light emitting portion 27 and the like are raised by the elevating portion 100, for example, after removing the support portion 64 from the machine base 2, the first star wheel 10 and the second star wheel 12 are removed together. A new set of the first star wheel 10 and the second star wheel 12 according to the changed design of the container 3 is attached. After this attachment, the light emitting portion 27 and the like are returned to the inspection position by the elevating portion 100 again to complete the mold change work. It was also confirmed by experiments by the inventors that the time required for the mold change work can be reduced to less than half by adopting the elevating part 100 as compared with the conventional device without the elevating part 100.
 昇降部100は、昇降用ハンドル130をさらに備えてもよい。昇降用ハンドル130は、フレーム110から垂下され、容器3の上方に配置される。昇降用ハンドル130は、ベルト121にプーリーを介して連結される。昇降用ハンドル130を回すことで、ベルト121及びギヤボックス122を介してボールねじ機構124を駆動して発光部27及び撮像部28を昇降できる。昇降用ハンドル130を有することで、昇降モーター120が故障した場合や昇降モーター120に電力が供給されていない場合でも、発光部27及び撮像部28を昇降できる。 The elevating part 100 may further include an elevating handle 130. The elevating handle 130 hangs down from the frame 110 and is arranged above the container 3. The elevating handle 130 is connected to the belt 121 via a pulley. By turning the elevating handle 130, the ball screw mechanism 124 can be driven via the belt 121 and the gear box 122 to elevate the light emitting unit 27 and the imaging unit 28. By having the elevating handle 130, the light emitting unit 27 and the imaging unit 28 can be elevated even when the elevating motor 120 fails or power is not supplied to the elevating motor 120.
 昇降部100は、ボールねじ機構124に限らず、ボールねじ機構124の代わりに発光部27及び撮像部28を昇降させる公知の直動機構を採用してもよい。 The elevating unit 100 is not limited to the ball screw mechanism 124, and a known linear motion mechanism that elevates and elevates the light emitting unit 27 and the imaging unit 28 may be adopted instead of the ball screw mechanism 124.
 本発明は、上述した実施形態に限定されるものではなく、さらに種々の変形が可能であり、実施形態で説明した構成と実質的に同一の構成を含む。ここで、「同一の構成」とは、機能、方法、及び結果が同一の構成、あるいは目的及び効果が同一の構成である。また、本発明は、実施形態で説明した構成の本質的でない部分を置き換えた構成を含む。また、本発明は、実施形態で説明した構成と同一の作用効果を奏する構成又は同一の目的を達成することができる構成を含む。また、本発明は、実施形態で説明した構成に公知技術を付加した構成を含む。 The present invention is not limited to the above-described embodiment, and various modifications can be made, including a configuration substantially the same as the configuration described in the embodiment. Here, the "same configuration" is a configuration having the same function, method, and result, or a configuration having the same purpose and effect. The present invention also includes a configuration in which a non-essential part of the configuration described in the embodiment is replaced. Further, the present invention includes a configuration that exhibits the same action and effect as the configuration described in the embodiment or a configuration that can achieve the same object. The present invention also includes a configuration in which a known technique is added to the configuration described in the embodiment.
 1,1a…容器検査装置、2…機台、3…容器、5…回転中心、7…制御装置、10…第1スターホイール、11…第1貫通孔、12…第2スターホイール、13…第2貫通孔、14…周縁、16…収容部、17…支持リング、18…供給部、20…検査部、22…第1検査部、24…第2検査部、26…第3検査部、27…発光部、28…撮像部、30…第1排出部、32…第2排出部、40…第1コンベヤ、42…第2コンベヤ、50,500…第1保持機構、52…第2保持機構、53…第1回転軸、530…回転軸、54…第2回転軸、55…第1アーム、550…固定端、552…自由端、554…接触部、56…第2アーム、560…アーム、561…固定端、562…自由端、564…接触部、57,570…電動モーター、58…第1間隔調整機構、580…ハンドル、582…ボールねじ機構、59…長孔、60,600…第1押出機構、62…第2押出機構、64…支持部、65,650…押出板、65a…長孔、65b…面取り部、651…接触板、652…面取り部、653…摺動溝、66a,66b,660…付勢部材、67,670…カムフォロア、68a,68b,680…押出アーム、69a…取付板、69b…スライド板、69c…ノブ、690…取付板、691…長孔、692…スライド板、693…レール、694…ガイド、695…押さえ板、70…制御部、72…記憶部、74…演算部、100…昇降部、110…フレーム、120…昇降モーター、121…ベルト、122…ギヤボックス、124…ボールねじ機構、125…ねじ軸、126…ガイド、130…昇降用ハンドル、D1…第1方向、D2…第2方向、H…全高、H1…第1高さ、H2…第2高さ、W…全幅、W1…第1間隔、W2…第2間隔
 
1,1a ... Container inspection device, 2 ... Machine stand, 3 ... Container, 5 ... Rotation center, 7 ... Control device, 10 ... 1st star wheel, 11 ... 1st through hole, 12 ... 2nd star wheel, 13 ... 2nd through hole, 14 ... peripheral edge, 16 ... accommodating part, 17 ... support ring, 18 ... supply part, 20 ... inspection part, 22 ... 1st inspection part, 24 ... 2nd inspection part, 26 ... 3rd inspection part, 27 ... light emitting unit, 28 ... imaging unit, 30 ... first discharge unit, 32 ... second discharge unit, 40 ... first conveyor, 42 ... second conveyor, 50,500 ... first holding mechanism, 52 ... second holding Mechanism, 53 ... 1st rotary shaft, 530 ... rotary shaft, 54 ... 2nd rotary shaft, 55 ... 1st arm, 550 ... fixed end, 552 ... free end, 554 ... contact part, 56 ... 2nd arm, 560 ... Arm, 561 ... Fixed end, 562 ... Free end, 564 ... Contact part, 57,570 ... Electric motor, 58 ... First spacing adjustment mechanism, 580 ... Handle, 582 ... Ball screw mechanism, 59 ... Long hole, 60,600 ... 1st extrusion mechanism, 62 ... 2nd extrusion mechanism, 64 ... Support portion, 65,650 ... Extrusion plate, 65a ... Long hole, 65b ... Chamfered portion, 651 ... Contact plate, 652 ... Chamfered portion, 653 ... Sliding groove , 66a, 66b, 660 ... urging member, 67,670 ... cam follower, 68a, 68b, 680 ... extrusion arm, 69a ... mounting plate, 69b ... slide plate, 69c ... knob, 690 ... mounting plate, 691 ... long hole, 692 ... Slide plate, 693 ... Rail, 694 ... Guide, 695 ... Holding plate, 70 ... Control unit, 72 ... Storage unit, 74 ... Calculation unit, 100 ... Elevating part, 110 ... Frame, 120 ... Elevating motor, 121 ... Belt , 122 ... Gear box, 124 ... Ball screw mechanism, 125 ... Screw shaft, 126 ... Guide, 130 ... Lifting handle, D1 ... 1st direction, D2 ... 2nd direction, H ... Overall height, H1 ... 1st height, H2 ... 2nd height, W ... Overall width, W1 ... 1st interval, W2 ... 2nd interval

Claims (10)

  1.  容器を収容する収容部を周縁に複数備える間欠回転するスターホイールと、
     前記収容部が停止する位置に配置する排出部と、
     前記排出部で前記収容部内に前記容器を保持する保持機構と、
     前記排出部から前記容器を排出方向へ押し出す押出機構と、
     前記スターホイールを回転可能に支持し、かつ、前記保持機構及び前記押出機構を所定位置に支持する機台と、
    を備え、
     前記保持機構は、前記スターホイールの回転によって前記排出部に搬送される前記容器の側面に接触可能なアームと、前記アームを回転させて前記保持機構を閉状態と開状態とに切り替える電動モーターと、を備え、
     前記閉状態は、前記側面に前記アームが接触して、前記排出方向への前記容器の移動を前記アームが制限し、
     前記開状態は、前記アームが回転して前記側面との接触を解除することを特徴とする、容器検査装置。
    A star wheel that rotates intermittently and has multiple storage units on the periphery to store the container,
    A discharge unit arranged at a position where the accommodation unit stops,
    A holding mechanism for holding the container in the accommodating portion in the discharging portion, and
    An extrusion mechanism that pushes the container out of the discharge section in the discharge direction,
    A machine base that rotatably supports the star wheel and supports the holding mechanism and the extrusion mechanism at predetermined positions.
    With
    The holding mechanism includes an arm that can come into contact with the side surface of the container that is conveyed to the discharging portion by the rotation of the star wheel, and an electric motor that rotates the arm to switch the holding mechanism between a closed state and an open state. With,
    In the closed state, the arm comes into contact with the side surface, and the arm restricts the movement of the container in the discharge direction.
    The open state is a container inspection device, characterized in that the arm rotates to release contact with the side surface.
  2.  請求項1において、
     前記保持機構は、前記容器の全幅より広い第1間隔で立設する2本の回転軸と、前記回転軸のそれぞれに固定される前記アームと、前記回転軸を回転駆動する電動モーターと、を備え、
     前記アームは、前記回転軸に固定された固定端と、前記固定端と反対側の自由端と、を有し、
     一方の前記回転軸に固定された前記アームの前記自由端と、他方の前記回転軸に固定された前記アームの前記自由端とは、それぞれの前記固定端から互いに近づくように延在することを特徴とする、容器検査装置。
    In claim 1,
    The holding mechanism includes two rotating shafts erected at a first interval wider than the entire width of the container, the arm fixed to each of the rotating shafts, and an electric motor for rotationally driving the rotating shafts. Prepare,
    The arm has a fixed end fixed to the rotating shaft and a free end opposite to the fixed end.
    The free end of the arm fixed to one of the rotating shafts and the free end of the arm fixed to the other rotating shaft extend so as to approach each other from the respective fixed ends. A characteristic container inspection device.
  3.  請求項2において、
     前記回転軸のそれぞれに上下に第2間隔をあけて2本の前記アームが配置され、
     2本の前記アームは、前記容器の全高の1/2より高い位置にある第1アームと、前記全高の1/2より低い位置にある第2アームとからなり、
     前記押出機構は、前記第1アームの高さと前記第2アームの高さとの間で前記容器を前記排出方向へ押すことを特徴とする、容器検査装置。
    In claim 2,
    Two of the arms are arranged on each of the rotating shafts at a second interval above and below.
    The two arms consist of a first arm located higher than 1/2 of the total height of the container and a second arm located lower than 1/2 of the total height.
    The extrusion mechanism is a container inspection device, characterized in that the container is pushed in the discharge direction between the height of the first arm and the height of the second arm.
  4.  請求項1において、
     前記アームは、前記電動モーターの回転軸に固定された固定端と、前記固定端と反対側の自由端と、を有し、
     前記回転軸を中心に前記アームを上方へ揺動することにより、前記自由端が前記排出部から離れる方向へ移動しながら上方へ移動して、前記保持機構が前記閉状態から前記開状態となることを特徴とする、容器検査装置。
    In claim 1,
    The arm has a fixed end fixed to the rotating shaft of the electric motor and a free end opposite to the fixed end.
    By swinging the arm upward about the rotation axis, the free end moves upward while moving in a direction away from the discharge portion, and the holding mechanism changes from the closed state to the open state. A container inspection device characterized in that.
  5.  請求項2~請求項4のいずれか一項において、
     前記自由端は、前記固定端より前記排出部に停止した前記収容部側にあることを特徴とする、容器検査装置。
    In any one of claims 2 to 4,
    A container inspection device, characterized in that the free end is on the side of the accommodating portion stopped at the discharging portion from the fixed end.
  6.  請求項1~請求項5のいずれか一項に記載の前記容器検査装置において、
     前記押出機構は、前記排出部の前記容器に接触する押出板を有し、
     前記押出板は、前記排出方向に常時付勢され、
     前記保持機構が前記閉状態で前記排出部に搬送された前記容器に接触して前記押出板が後退し、前記保持機構が前記開状態となることにより、前記排出方向に前記押出板が前進して前記容器を前記収容部から押し出すことを特徴とする、容器検査装置。
    In the container inspection apparatus according to any one of claims 1 to 5.
    The extrusion mechanism has an extrusion plate that contacts the container of the discharge unit.
    The extruded plate is constantly urged in the discharge direction.
    When the holding mechanism comes into contact with the container conveyed to the discharging portion in the closed state, the extrusion plate retracts, and the holding mechanism is opened, so that the extrusion plate advances in the discharging direction. A container inspection device, characterized in that the container is extruded from the storage portion.
  7.  請求項1~請求項5のいずれか一項に記載の前記容器検査装置において、
     前記スターホイールは、同一の回転中心を有し、かつ、上下に間隔をあけて配置する第1スターホイールと第2スターホイールとを含み、
     前記第1スターホイールには、前記回転中心を含む上下に貫通する第1貫通孔が形成され、
     前記第2スターホイールには、前記回転中心を含む上下に貫通する第2貫通孔が形成され、
     前記押出機構は、前記第1貫通孔と前記第2貫通孔を貫通して前記機台の上に立設する支持部と、前記支持部に支持されて前記排出部に停止する前記容器に対して進退移動する押出板と、を備えることを特徴とする、容器検査装置。
    In the container inspection apparatus according to any one of claims 1 to 5.
    The star wheel includes a first star wheel and a second star wheel which have the same rotation center and are arranged vertically at intervals.
    The first star wheel is formed with a first through hole that penetrates vertically including the center of rotation.
    The second star wheel is formed with a second through hole that penetrates vertically including the center of rotation.
    The extrusion mechanism is provided for a support portion that penetrates the first through hole and the second through hole and stands on the machine base, and the container that is supported by the support portion and stops at the discharge portion. A container inspection device including an extrusion plate that moves forward and backward.
  8.  請求項1~請求項7のいずれか一項に記載の前記容器検査装置において、
     前記容器検査装置は、前記容器を撮像する撮像部を備える検査部をさらに含み、
     前記撮像部は、前記機台から離間して配置されるフレームに固定されることを特徴とする、容器検査装置。
    In the container inspection apparatus according to any one of claims 1 to 7.
    The container inspection device further includes an inspection unit including an imaging unit for imaging the container.
    A container inspection device, characterized in that the imaging unit is fixed to a frame arranged apart from the machine base.
  9.  請求項1~請求項7のいずれか一項に記載の前記容器検査装置において、
     前記容器検査装置は、
     昇降部と、
     前記容器に対して光を出射する発光部と、前記発光部の光が照射された前記容器を撮像する撮像部と、を備える検査部と、
    をさらに含み、
     前記昇降部は、前記スターホイールによって搬送される前記容器の高さに合わせた検査位置と、前記検査位置よりも上方のメンテナンス位置とに前記発光部及び前記撮像部を昇降可能であることを特徴とする、容器検査装置。
    In the container inspection apparatus according to any one of claims 1 to 7.
    The container inspection device is
    Elevating part and
    An inspection unit including a light emitting unit that emits light to the container and an imaging unit that images the container irradiated with the light of the light emitting unit.
    Including
    The elevating unit is characterized in that the light emitting unit and the imaging unit can be elevated and lowered at an inspection position adjusted to the height of the container conveyed by the star wheel and a maintenance position above the inspection position. Container inspection equipment.
  10.  容器を収容する収容部を周縁に複数備える間欠回転するスターホイールと、
     前記スターホイールを回転可能に支持する機台と、
     前記機台から離間して配置されるフレームと、
     前記フレームから垂下され、かつ、前記容器に対して光を出射する発光部と、
     前記フレームから垂下され、かつ、前記発光部の光が照射された前記容器を撮像する撮像部と、
     前記発光部及び前記撮像部を前記容器に対して昇降する昇降部と、
    を備えることを特徴とする、容器検査装置。
    A star wheel that rotates intermittently and has multiple storage units on the periphery to store the container,
    A machine base that rotatably supports the star wheel and
    A frame that is placed away from the machine base
    A light emitting unit that hangs down from the frame and emits light to the container.
    An imaging unit that hangs down from the frame and images the container that is irradiated with the light of the light emitting unit.
    An elevating unit that raises and lowers the light emitting unit and the imaging unit with respect to the container,
    A container inspection device, characterized in that.
PCT/JP2020/011099 2019-03-20 2020-03-13 Container inspection device WO2020189554A1 (en)

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